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Coal Slime, Coal Reject and Gas Power Generation

Serial No.:CSMO2013.1.1

Contents
1.The Development Process of Comprehensive Utilization Power Plant
1.1 The Basic Situation and Different Type of China's Power Plants 1.2 Development Background of Comprehensive Utilization Power Plant

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2. Project Cases
2.1 Project Photo Gallery 2.2 Price Winning Project 2.3 List of Power Plant Achievements

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3.Engineering and Technology

3.1 The Differences from Coal-fired Power Plant 3.2 Coal Mine Gas Power Plant 3.3 Typical Engineering Design

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1.The Development Process of Comprehensive Utilization Power Plant

1.1 The Basic Situation and Different Type of China's Power Plants
Since 1996China's power production and consumption has accounted for second in the world. (1Installed capacity 1949 1,850 MW 2007 713,290 MW 2020 :Will become the world's largest power producer and consumer. (2) Level of technological development Unit capacity :Develops from 6MW to 1000MW Pressure level:From pressure (3.83MPa) to ultra-supercritical ( 27MPa) Equipment :The manufacture domestically, achieves the world advanced level

Power Production Structure

Main: Thermal power Include: coal-fired power plant, the comprehensive utilization power plant, coal-water slurry power plant etc. Other: hydropower, nuclear power, new energy New energy sources including wind power, biomass power generation, rubbish power generation, solar power, etc.

China's Power Production Structure Thermal Power China 77.7% HydroPower 20.4% Nuclear Power 1.2% New Energy 0.7%

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1.2 Development Background of Comprehensive Utilization Power Plant

China's energy structure The coal is China's primary energy, in 2007 China's coal output has reached 2526Mt.(ranking first in the world)

Natural Gas Petroleum Coal Hydropower Nuclear Power

Primary Energy Consumption Structure Coal World China 28.6% 70.4% Oil 35.6% 20.8% Natural gas 25.6% 3.3% Hydropower and Nuclear energy 12% 6.6%

Damage That The Coal Reject and The Coal Slime Dump on The Spot
The coal reject and the coal slime are coal mining or wash out the reject which in the process discharges. If the local stack then 1Takes the massive lands 2Produce environmental pollution influence production and the resident live - The coal reject can have the spontaneous combustion. - The coal slime meet the wind namely to blow off, to meet the water is the outflow, stops up the river course. - The output is big, the pollution is more serious

The Use of Coal Reject and Coal Slime

1The coal reject and the coal slime are the useful resources The Coal reject and the coal slime have certain calorific value The calorific value is different, the use way is different thereinto coal slime: Generally the calorific value is high Can be used for power generation. Coal reject: calorific value1200kcal/kgPower Generation 5001200kcal/kgProduction building materials 500kcal/kgRoadland reclamation

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Coal Reject and Slime Generation of Developments in China

Coal Reject Power Generation Technology Research Demonstration In the 70s In the early 80s In the 80s Coal Slime Power Generation In the 80s In the late 80s In the 90s Coal Reject & Slime Power Generation In the 90s In the late 90s After 2000 3 135 Gas Power Generation In the 90s In the late 90s After 2000 0.5 2

Projects

Gradually
Promotion Unit Capacity MW Remarks

3 300
Needs to mix the partial coals

3 135

According to the Government's requirements: In 2005-2010 period, China will increase the comprehensive utilization power plant 20000MW According to the different kinds of fuel No. Type of

Comprehensive Utilization Power Plant Classification

Power Plant

Fuel Coal reject Coal slime Coal reject/Coal slime GasDensity 6%

Coal reject power plant Coal slime power plant Coal reject & slime power plant Gas power plant

Development Process

In China, the comprehensive utilization power generation 2550100 135200300MW

technology is mature. The major equipment series are 612

The coal mining area can realize the economic cycle as follows:

(1)Coal mine Coal washing Clean coal middings Coal slime & reject power generation (2)Coal slime & reject power generation Mining area power supply ash make Cement, bricks, etc. (3)DesulphurizationEfficient dedustingMeets emission standard By-product Gypsum or ammonium salt, etc. Re-useProduce gypsum , chemical fertilizer etc. The coal mine may realize Produces the coal Coal washing Reject power generation Building materials Chemical industry etc. Forms the circulation economical industry chain, promotes the mining area economic development

The benefits of comprehensive utilization power plant in the mining area :

1Consistent with the construction of circular economyImprove the comprehensive utilization rate requirements. 2The coal mine constructs the power plant has many favorable conditions Pithead electric power plant Plentiful of fuelShort distance Many shared facilities, such as:Mine drainage,site,Ash field Transportation, public facilities (canteen, bathroom, dormitory, etc.), building materials, etc. In the center of thermoelectric users Save investment

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2. Project Cases
2.1 Project Photo Gallery
1Xinglongzhuang Coal Slime Power Plant in Shandong Province 16+115MW The first coal slime power plant in the world National silver award Of Engineering Design

2Nantun Coal Reject Thermal Power Plant Capacity 36MW Location Shandong Province Design year 1984 AwardsMinistry-level Excellence Award

3Shenhua Group Damo Coal Reject Power Plant Capacity 225 MW Location Inner Mongolia Wuhai City Design year 2003 AwardsMinistry-level Excellence Award

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4Fangshan Mine Coal Slime & Coal Reject Power Plant Capacity 355 MW Location Shanxi Province Design year2005 Project situation The largest coal slime power plant in China

Jining High-tech Zone Thermal Power Plant in Shandong Province230MW

jincheng Power Plant in Shanxi Province 212MW

Liyan power plant in Shandong Province 250MW http//www.FavorSea.com info@favorsea.com

Zhangdian Thermal Power Plant Shandong Province 50+25MW

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SDI power plant in Indonesia16MW

Caocun Thermal Power Plant in Shanxi

Pacific paper mill power plant in Thailand

Wusuotun power plant in Shandong Province 26MW

Huanghua power plant in Hebei Province 2600MW http//www.FavorSea.com info@favorsea.com

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2.2 Price Winning Project

1Chinese state-level engineering design excellence Xinglongzhuang coal slime power plant 2Chinese ministry-level engineering design excellence Xinglongzhuang coal slime power plant Shandong liyan power plant Nantun coal reject thermal power plant More than 10 electric power planning of Jinzhong coal reject power plant Shanxi jincheng Power Plant Tunliu comprehensive utilization power plant Urumqi coal reject power plant Shenhua Wuda coal reject power plant

Chinese state-level outstanding engineering design silver medal project: Xinglongzhuang coal slime power plant ,the first coal slime power plant in the world.

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2.3 List of Power Plant Project

No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Project Name Yanzhou Nantun coal reject thermal power plant Xuzhou Chacheng coal reject thermal power plant Linyi coal reject power plant Expansion Unit MW MW MW MW MW MW MW MW MW MW MW MW MW MW MW MW MW MW MW MW MW MW MW MW MW MW MW MW Capacity 2 6 2 12 2 1.5 2 12 2 6 1 25 2 25 2 12 1 12+ 2 25 2 25 1 6 1 3 2 6 2 6 3 12 2 12 2 50 2 6 2 50 3 12 2 6 2 6 2 12 2 25 1 6 1 6 25+50 1 15 Design year 1984 1986 1986 1986 1987 1987 1987 1987 1987 1987 1988 1988 1988 1988 1988 1988 1988 1989 1989 1990 1990 1990 1990 1991 1992 1993 1993 1993

Qitaihe Taonan coal reject thermal power plant Fengfeng 5# coal mines coal reject thermal power plant Hebi power plant The third stage

Zhengzhou mining bureau power plant Benxi power plant Yongxia mining area power plant Kailuan mining bureau power plant Xinglongzhuang coal slime power plant

Jiangjin Sugar factorys power plant Wusuo Pithead power plant Xilu Pithead power plant Huozhou mining bureau Caocun pithead power plant Jincheng mining bureau power plant Qitaihe Taonan power plant Pingdingshan 4# coal mines coal reject thermal power plant Huozhou Bailong power plant Jincheng Sihe coal mines thermal power plant Kailuan tangjiazhuang coal mines coal reject thermal power plant Datong Tashan coal mines thermal power plant Luan Tunliu coal mines thermal power plant Yongxia mining area power plant Xinglongzhuang coal slime power plant The second stage Indonesia SDI power plant Zhangdian thermal power plant (The third stage expansion ) Pingdingshan Nylon 66 saltworkss thermal power plant info@favorsea.com

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No 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

Project Name Shandong Liyan power plant Huainan Xinji Low calorific fuel thermal power plant Huaibei Linhuan coal mines coal reject thermal power plant Nantun coal mines coal reject thermal Power plant The second stage Pingdingshan 8# coal mines coal slime Power plant Huainan Xinzhuangzi power plant Low calorific fuel

Unit MW MW MW MW MW MW MW MW MW MW MW MW MW MW MW MW MW MW MW MW

Capacity 2 50 2 6 2 6 1 6 2 6 3 25 2 6 2 6 2 6 2 12 4 25 2 3 2 15 2 3 2 6 2 25 2000m2 36 2 3 2 25

Design year 1994 1994 1994 1994 1994 1994 1996 1996 1996 1996 1996 1996 1997 1997 1997 1997 1998 1998 1999 2000

Sichuan Nantong coal slime & coal reject Power plant Datun Longdong coal slime & coal reject Power plant Datun Kongzhuang Power plant coal slime & coal reject

Datun Coal Preparation Plants coal slime & coal reject Power plan Shizuishan coal slime & coal reject thermal power plant Haiming group thermal power plant

Xinglongzhuang coal slime power plant The third stage Xiahuayuan coal mines coal reject coal reject Pithead thermal power plant Shuozhou pinglu coal mines thermal power plant Qinghai Reshui coal mines power plant

Kailuan linxi Cooling tower of power plant Sihe coal mines coal seam gas utilization power plant Shanxi Sanlian Iron and Steel Groups gas power station Jincheng Zhaozhuang coal mines comprehensive utilization power plant

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No 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65

Project Name Jincheng Sihe power plant Shanxi Pinglu coal slime & coal reject thermal power plant Shandong Sun Paper thermal power plant Shandong Cathay Power Plant Shandong Jining High power plant -tech Zone thermal

Unit MW MW MW MW MW MW MW MW MW MW MW MW MW MW MW MW MW

Capacity 3 12 2 12 2 60 2 24 2 30 1 50 1 50 2 50 3 55 2 50 1 50 2 25 2 100 2 50 1 8 2 50 1 15

Design year 2000 2001 2001 2001 2002 2002 2002 2002 2003 2003 2003 2003 2003 2003 2004 2004 2005

Jincheng Chengzhuang resources comprehensive utilization power plant Jincheng Sihe resources comprehensive utilization power plant Xinjiang Urumqi Coal reject Thermal Power Plant Huozhou Fangshan comprehensive utilization power plant Jincheng coal reject power plant Jincheng Chengzhuang resources comprehensive utilization power plant Shenhua plant Tunliu coal mines resources comprehensive utilization power plant Jiangxi Leping comprehensive utilization power plant Thailand Pacific Paper thermal power plant Ningbo Zhonghua expansion project Paper # 3 furnace WuDa coal reject thermal power

Huozhou coal electricity group power plant technological transformations info@favorsea.com

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3.Engineering and Technology

3.1 The Differences from Coal-fired Power Plant
Compared with Normal Coal-fired Power Plant, Comprehensive Utilization Power Plant Has the Following Features:
(1) reject Power Plant Use the Circulating Fluidized Bed Boiler No Coal Pulverizing System Combustion Desulphurization Ash and Slag Can Be Reused 2Coal Slime Power Plant Use the Circulating Fluidized Bed Boiler Conveying System (Belt or Pumping)

The Main System of Comprehensive Utilization Power Plant

Related System Flow for Slime and reject Power Plant

1Coal Slime Conveying System - Belt Conveying System - Pumping Conveying System 2Ash Removal System 3Slug Removal system

Normally Power Plant Includes the Following Main System: 1Internal Power Plant Thermal System Combustion System Fuel Conveying System Ash and Slag Removal System Electrical System Control System Water Supply and Drainage System Chemical Water Treatment Heating Ventilation System Civil Engineering Environmental Facilities GA and Conveying Exploration and Measurement 2External Power PlantFor Example: Power Face Wire, Water Source, Ash Field and so on

Slime Belt Conveying System Flow Chart:

1. Loader 2.Sprinkler 3.Chain Scraper Conveyor With Reflux Unit 4. Vertical Feeder 5.Grate 6.Belt Conveyor 7. Moisture Monitor 8.Nuclear Scale 9.Scraper Conveyor With Reflux Unit 10. Vertical Feeder 11.TV Monitoring

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Dlagram of Coal Slime Pumping System

Slag Removal System Flow Diagram

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3.2 Coal Mine Gas Power Plant

The type of Gas Power Plant
High Concentration Power Plant The Content of CH430 Low Concentration Power Plant The Content of CH46~30 Different Concentration Selects Different Generator Set

The Types of Gas Generator Set

NO. Categories Description Principle: Gas burns in combustion chamber, flue gas enter into gas turbine to work and drive generator to generate electric. RequestGas Concentration60 Stable Heat Value and High Inlet Pressure Principle: Gas burning in body internal, flue gas push cylinder piston to move and drive generator to generate electric. Advantage: The request for gas concentration is low, can be > 6%. Principle: The same as normal power plant: boiler + steam turbine, gas as the fuel Request: Gas Concentration>30%, Stable Heat Value

Gas Turbine Generator Set

Gas Engine Generator Set

Fuel Gas Boiler Generator set

Typical System Block Diagram for Gas Power Plant (Gas Turbine As An Example) Electricity Fuel Gas Turbine ACGenerator

Steam Heat Exchanger Exhaust Hot Water

Heat Recovery Boiler &Economizer

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Typical System Diagram for Gas Power PlantGas Turbine Fuel Natural Gas As An Example

Natural Gas

Natural Gas Compressor Cooling Fan Steam

Pressure Head

Exhaust Air Filter Generator Air Diverter Damper Oil Cooling Fan Natural Gas Compressor

Economizer

Feedwater Pump

Water Inlet

Combined Cycle Power Generation SystemCombined Cycle Power Generation System

Power Grid Superheated Steam

Fuel

Feedwater

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Heating, Refrigerating System for Gas Power Plant Power Plants and HeatingCooling Systems

(Gas Turbine As An Example)

Power Grid Fuel

Heating

Cool Water

Steam

Steam

Exhaust Gas Auxiliary Boiler

Gas Turbine Generator Unit Equipments

Inside View of Gas Turbine Generator Unit

Gas Turbine Engine Gearbox

Shaft Coupling Alternator Base Frame

Often Used this type Unit When Fuel for Natural Gas

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Assembly Complete Sets for Gas Turbine Generator Set

Air Intake Silencer Air Intake Filter

FanSilencer

Oil Cooler

Air Inlet

Gas Turbine"M7A-01/02"

Tansmission Case

Alternator

Often Used this type Set When Fuel for Natural Gas

Gas Engine Generator Set Equipments

Low Concentration Gas Set China OriginalityPatent Product Particularly Suitable for constructing Power Plant in Low Gas Coal Mine

Gas Engine Generator Set Equipments

Gas Concentration30% Unit

The Unit Most Commonly Used At Present, Chinese Largest Power Plant Capacity: 601800kW

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3.3 Typical Engineering Design

Typical Workshop Sectional Drawing

130t/h reject Circulating Fluidized Bed Boiler

Fangshan Power Plant355MW Features: 1.Currently it is the worlds largest production capacity mixed burning Power Plant for Goal Slurry and reject. 2.It is really resource-saving and environmental friendly power plant. 1Fueled With Coal Slurry, reject 2Ash Comprehensive Utilization of Power Plant (Brick Making, Cement Making) 3Use Air Cooling Unit, Save 2/3 Water Rather Than normal Power Plant 4Use Two Stages Desulfurization by Furnace and Out of Furnace Flue Gas http//www.FavorSea.com info@favorsea.com

Mixed Burning Power Plant for Coal Slurry and Reject

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Fangshan Power Plant Vision

Main Workshop of Mingjing

Advanced Computer-controlled

Substantial Completion Ceremony

Dedusting System

Desulfurization System

Storage and Conveying for Coal reject

Coal Slurry Conveying Pipeline

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Gas Power Plant

Gas Engine Generator Power Plant CasesUsing Chinese Proprietary Technology Features: 1.Low Gas Concentration 2.Unit Assembly Complete Set 3.Unit Commitment Operating Flexibly Examples: 1.Wuyang gas Power Plant4500kWGas Concentration: 612 2.Xiahuayuan Gas Power Plant12500kW Gas Concentration: 1823 3.Gas Power Plant Under Construction20500kW Gas Concentration: 812

Wuyang Gas Power Plant4500kWGas Concentration: 612

System Features: 1Flame Retardant System Needs to Be Set (Because of the Concentration in the scope of explosion) 2Use the Gas Direct Supply System, No Need For Gas Storage Tanks

Xiahuayuan Gas Power Plant12500kWGas Concentration:1823

The Difference with Wuyang Power Plant 1Flame Retardant System is not SetBecause of the concentration increased outside the scope of explosion 2Increase of Gas Storage Tanks

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Xiahuayuan Gas Power Plant12500kW

We has the Worlds Leading Comprehensive Utilization Power Generation Technology. We are looking forward to the opportunity to deliver our outstanding engineering service to your next project! Contact us at info@favorsea.com

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