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Magnetic Separator
Serial No.MSMO2013.08.09
Contents
1. An Overview 3. Wet High Intensity Magnetic Separator 5. Electromagnetic Separator 6. Permanent Magnetic Separator 7. Lifting Magnet 8. Eddy Separator 9. LGS Wet High Intensity Magnetic Separator 10. Cylinder Screen 11. Wet Drum Magnetic Separator 12. Dry Drum Magnetic Separator 13. LTC Demagnetizer 14. LJK Electromagnetic Separator 15. Industry Served 16. Typical Application in Iron Mining 17. Facility 2 2 3 3 4 4 4 8 12 22 31 33 35 36 37 2. Wet Low Intensity and Medium Intensity Magnetic Separator 2 4. Dry Low Intensity and Medium Intensity Magnetic Separator 3
1. An Overview
Magnetic separator is a kind of device in which a strong magnetic field is employed to remove magnetic materials from sand or a concentrate, or to selectively remove or separate their constituent minerals. Magnetic separators are commonly used in conjunction with high tension separators to process the heavy mineral concentrates obtained from beach sands, monazite placers, tin placers, etc. The extensive range of our products use the principle of magnetic force extending to a full range of industrial magnetic equipment that separate, concentrate or lift materials used in mining, recycling, coal handling, etc.
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5. Electromagnetic Separator
RCD Series electromagnetic magnetic separator is available in both manual and self-cleaning, and classified into air-cooled, fan-cooled and oil cooled to fit for different working conditions. The RCD Series electromagnets are used for continuous removal of tramp iron weighing 0.1 -35kg buried in material on belt conveyor to protect costly equipment or expensive belt conveyor systems. Magnetic intensity ranges from 500Gs to 1600GS at rated suspension height adapted to variable belt width from 600mm to 2400mm.
7. Lifting Magnet
There is a full range of lifting magnets for handling of steel plates, coils, bundles, and scrape steel in steel plants shipyards, and foundries. It can be applied with a single unit or in group to handle large sized steel plates or bundles
8. Eddy Separator
Eddy Current Separator (ECS) employs a conductive or repelling force between the magnetic field generated inside a unique rotor to throw or separate the non-ferrous metal out from other materials such as plastic, paper or other non-metallic material in the waste stream. The ECS has a wide application in recycling industry like aluminum recovery from crushed automobiles, refrigerators, scrape aluminum, etc. It is available in concentric and eccentric, and with feeding width ranges from 500mm to 2000mm.
9.2 Features
Vertical ring provides jam-free operation Improved concentrate grade and recovery Adjustable magnetic intensity 0-22,000Gs for beneficiation of minerals with different magnetic susceptibilities Low consumption of electrical power and cooling water Compact structure Low maintenance
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1. Flushing water 2. Matrix box 3. Rotation ring 4. Upper magnetic pole 5. Excitation coil 6. lower magnetic pole 7. Small tailings bucket 8. Big tailings bucket 9. Pulsator 10. Rubber drumhead
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10.5 Mineral
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Add-on Enhancement Demagnetizer breaks magnetic coagulation between magnetized particles after magnetic separation. It works to improve screening and beneficiation efficiency. Separation Tank We provide three types of tanks for different separation stages of beneficiation plant
Concurrent Tank
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Breakthrough
Magnetic element with multi-pole and large wrap angle Separation tank with hydro dynamically efficient curve Easy adjustment to position of magnetic element and working gap Quality abrasion-proof layer provides effective protection to separation tank Spray nozzle discharges concentrate efficiently
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Multi-Pole Magnet System Multi-pole magnet system structure design helps improve the concentrate grade by increasing turn-over of magnetic particles on drum surface, which enables magnetic particles be attracted out of magnetic balls, and get rid of non-magnetic thoroughly.
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High-Performance Magnetic System Multi-pole with small gap offers thorough separation. Large wrap angle, long pickup area. High gradient magnetic field. Magnetic system with the above improvement raises concentrate grade and recovery rate efficiently. Efficient Separation Tank We have employed a hydro dynamically efficient curve for the tank arc to prevent large particle blockage in primary pass. The tank is fabricated from stainless steel with special wear resistant measurement in impact area. Modular Design Tank can be adjusted up and down, forward and back to get suited separation result according to practical conditions Spray Nozzle Spray nozzle discharges concentrate attracted on magnetic drum effectively with less water consumption. It is an our exclusive design.
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Long pickup area, multi-pole with small gap, feeding size 0-3mm, is used for cleaner and finisher stages.
Features
Quality magnet provides stable performance. Shaft is well protected from magnet system for safe running. Sludge discharge on both ends of tank allows easy cleaning.
Structure
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For automatic, continuous concentration of ferrous and weakly magnetic ores. The feeding material size 0-3mm.
Features
Quality magnet provides stable performance. Shaft is well protected from magnet system for safe running. Sludge discharge on both ends of tank allows easy cleaning.
Structure
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Add-on Enhancement We provide vibrating feeder. We defined reasonable structure by simulating feeding in computer, so to distribute materials evenly into magnetic separator, improving utilization of magnetic element and separation efficiency
Features No water consumption Quality magnetic material guarantees long term stable performance Reasonable design of magnetic element ensures ferrous material in tailings is lower than 1% High gradient, mufti-pole design, big wrap angle Quality wear resistant layer like rubber or ceramic delivers long service life with low maintenance Safe, easy control via control panel to achieve optimal separation
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Multi-pole Magnet System Multi-pole magnet system structure design helps improve the concentrate grade by increasing turn-overs of magnetic particles on drum surface, which enables magnetic particles be attracted out of magnetic balls, and get rid of non-magnetics thoroughly. Movement of magnetic particle
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Structure
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Features
Structure
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Structure
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13 LTC Demagnetizer
Application
Demagnetizers are used to break-up "magnetic balling" or clumping in multi-stage magnetic separations. It generates a continuous constant magnetic field and will break up 'clumps' efficiency and increase concentrate grade.
Features
It uses a single coil to induce a core magnetic field with a constant peak value and offers low power consumption and good demagnetization. We apply high wear resistant material in abrasive areas. Unique circuit design presents rectangular sine-wave of voltage and continuous angular current wave. The magnetic field generated by the coil decreases along an arc and alternates at high frequency to magnetize pulp in the opposite direction repeatedly, reducing magnetic force gradually to zero. The magnetic circuit adopts imported IGBT module as the switch element to guarantee safe current alternation, and in turn, to assure continuous oscillation of the magnetic field to provide the continuous demagnetization required. IGBT is integrated within the IPM module and the drive module is designed to prevent over-current, short circuiting, voltage deficiency and over-heating.
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14 LJK Electromagnetic
Application
LJK series magnetic separator separates magnetic material and tramp iron by using a unique arrangement of magnetic fields with little or no magnetic ore being removed to protect downstream crushing equipment. The entire system can operate automatically; no operator required. Magnetic separator starts on receiving signal from metal detector. Special magnetic system design differentiates tramp iron from Ferrous material, and return attracted ferrous material back to belt conveyor. Real time monitoring from metal detector ensures removal of tramp iron from conveyor. System installed parallel to belt conveyor, saving space and offering ease of operation and maintenance. The system includes: LJK electromagnetic separator, GLA-LK control panel, UT metal detector, non-magnetic platform (optional), and non-magnetic idler (optional).
Features
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17 Facility
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