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Conveyor Belts
Serial No.CBMO2013.08.09

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I N D U S T R I A L C H A N N E L

STEEL CORD BELTS

Steel cord belt components

Protects steel cords Various compounds available

-Penetrates and adheres to steel cords -Provides superior corrosion resistance -Provides improved splice efficiency

-Provides superior bonding to covers and insulation gum -Allows high flexibility and low elongation -Galvanized to provide barrier against corrosion

-Protects steel cords -Various compounds available

ST :Code of steel cord belt 2000: Tensile strength in warp direction(N/mm)1800: Belt width (mm ) 8+6:Top/Bottom cover thickness(mm) 5.4: Steel cord diameter(mm) DIN X: Type of rubber cover(Depending on standard required) Note: This is for standard construction ST belt,additional explain is needed for ST belt with rip resistance, rip detection and impact resistance as well.

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STEEL CORD BELTS

Features & Benefits
Zinc Galvanized Open Type Steel Cord FavorSea selects its cord construction to provide the best specification for a particular application. The cords are constructed to provide high exibility, low elongation, and to permit efcient and high strength splice designs. The galvanized zinc coating produces a bonding agent between the cord and insulation gum and provides an important barrier against corrosion. High Tension Capabilities FavorSea belts handle the most demanding applications and design the strongest belts to meet the growing demand for long overland systems. Limited Take-up Travel FavorSea belts elongate a maximum of 0.25% at rated tension. This allows lower cost take-up systems on many applications, and makes FavorSea the preferred choice for long overland and short stacker/reclaiming systems, where minimum elongation is critical. Life-long Splices Our proven splicing methods, validated dynamic splice tester, result in dynamic splice efciencies in excess of the 50% rating dened in DIN 22131 Part 3. With proper technique, splices on FavorSea belts should last the life of the belt. High Impact Resistance Our advanced cover compounds and our insulation gums superior adhesion combine to provide the impact, tear and abuse resistance your applications demand. Lower Cost-per-Ton Fewer conveyors and splices, shorter take-ups, and reduced belt inventory. Longer belt life, life-long splices, and reduced downtime. It all adds up to the a lower cost-per-ton of material conveyed, which can make a major improvement in your bottom line.

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STEEL CORD BELTS

Anti-tearing steel cord belts

Steel breaker
Feature:
Weft: High elongation steel cords to make belt easy to trough and track Warp: RFL Nylon Specifications: 125,250,315 N/mm Steel braker can be placed in top cover or both top and bottom cover compounds. Nomenclature: BF125/1 BF125/2 BF250/1 BF250/2 BF315/1 BF315/2

Nylon fabric breaker

Feature:
Weft: RFL Nylon Warp: RFL Nylon Specifications: 66 N/mm Steel braker can be placed in top cover or both top and bottom cover compounds. Nomenclature : NB66/1 NB66/2
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STEEL CORD BELTS

Rip detection steel cord belts
We apply electronic Sensor Guard belt protection system that limits belt rip. Sensor Guard has proven itself by reducing downtime costs, replacement costs and lost production.

The detectors are hard-wired to the control unit and transmit pulses every time a loop is detected.

Sensors are embedded in the belt. RFID chip reader is mounted at each detector head.

RFID chips provide logistics information for improved reliability.

Detector heads are mounted at critical points on the conveyor system.

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I N D U S T R I A L C H A N N E L

STEEL CORD BELTS

Impact weft steel cord belts (IW)
The rugged steel mesh design provides extreme resistance to rips and tears that can destroy most conveyor belts. IW belt can withstand the punishment from penetrating foreign objects, and also with excelled heat resistance properties. A variety of cover compounds to meet specic job requirements. IW belt with combination of rubber and steel provides superior resistance to heat up to 400oC and consequential belt deterioration. In areas of possible be repaired with minimum downtime.

IW belts technical parameters

Type Technical items Warp strength Weft strength Mesh thickness Top cover Bottom cover Total thickness Weight

Unit N/mm N/mm mm mm mm mm kg/m3

350 350 90 3.2 5 4 13 15.8

500 500 90 3.2 5 4 13 16.4

630 630 90 3.2 8 4 16 20.1

800 800 125 4.5 8 4 16.5 22.3 5

1000 1000 125 4.5 8

1250 1250 175 6.0 8 5

1400 1400 175 6.0 8 5 19 28.7

1600 1600 175 6.0 8 5 19 29.5

17.5 24.4

19 28

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STEEL CORD BELTS

Technical parameters for reference (as per GB9770-2001)
Type Technical item

ST630 ST800 ST1000 ST1250 ST1600 ST2000 ST2500 ST3150 ST3500 ST4000 ST4500 ST5000 ST5400 ST6300 630 630 2.8 10 5 5 12.8 17.5 75 95 113 133 151 800 800 3.0 10 5 5 13.0 18.0 75 95 113 133 151 171 1000 1000 3.4 12 6 6 15.4 20.5 63 79 94 111 126 143 159 1250 1250 3.8 12 6 6 15.8 21.6 63 79 94 111 126 143 159 1600 1600 4.4 12 6 6 16.4 23.1 63 79 94 111 126 143 159 2000 2000 5.0 12 8 8 19.0 27.8 63 79 94 111 126 143 159 176 193 2500 2500 6.6 15 8 8 20.6 32.9 50 64 76 89 101 114 128 141 155 3150 3150 7.3 15 8 8 23.3 36.8 50 64 76 89 101 114 128 141 155 3500 3500 7.7 15 8 8 23.7 39.0 50 64 77 90 104 117 130 144 157 56 68 79 91 103 114 125 137 60 72 84 96 107 120 133 146
Steel Cord

Longitudinal TS N/mm Max. noimial mm Often used diamete mm Space length mm Thickness of cover A mm Thickness of cover B mm Full-thickness of the belt mm Reference weight kg/m The type of width mm 800 1000 1200 1400 1600 1800 2000 2200 2400
2

4000 4000 8.7 17 8 8 24.7 41.0

4500 4500 9.0 16 8 8 25.0 47.0

5000 5000 9.8 17 8.5 8.5 26.8 52.0

5400 5400 10.0 17 9 9 28.0 52.8

6300 6300 11.8 18 10 10 31.8 61.0

Steel cords

56 68 79 91 103 114 125 137

56 68 79 91 103 114 125 137

54 63 74 85 96 107 118 129

Edge Rubber Core Rubber

Core A

Construction of steel cord belt

Core B

belt type ST630 ST800 ST1000 ST1250 ST1600 ST2000 ST2500 ST3150 ST3500 ST4000 ST4500 ST5000ST5400 ST6300 minimum 500 roller diameter 500 630 800 1000 1000 1250 1400 1500 1600 1600 1800 1800 1800

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STEEL CORD BELTS

Technical parameters for reference (as per Chinese norm)
Type Thickness Technical item

GX630 GX800 GX1000 GX1250 GX1600 GX2000 GX2500 GX3000 GX3500 GX4000 GX4500 GX5000 GX5500 GX6000 6+7+6 6+7+6 630 4.5 20 800 4.5 17 19 23.9 6+7+6 6+7+6 7+9+7 1000 4.5 13.5 19 25 1250 4.5 11 19 25.7 1600 6.0 20 23 32.2 7+9+7 8+11+8 8+12+8 8+12+8 8+13+8 8+14+8 8+14+8 8+16+8 8+16+8 2000 6.0 16 23 33.7 2500 7.2 17 27 40.2 3000 8.3 18 28 41.9 3500 8.7 18 28 43.6 4000 9.1 17 29 46.6 4500 5000 9.7 16 30 49.8 10.9 17 30 51.8 5500 11.3 17 32 55.9 6000 12.3 18 32 57.9

Longitudinal TS N/mm Max. noimial mm Space length between cords mm

Full-thickness of the belt mm 19 21.3 Reference weight kg/m2 The type of width mm 800 1000 1200 1400 1600 1800 2000 2200 2400 38 48

Steel cords 45 56 68 56 70 86 100 116 127 142 69 87 104 122 140 157 173 38 48 58 66 76 86 96 47 60 72 84 95 108 120 132 146 44 56 68 78 90 102 113 125 177 43 53 64 74 86 96 107 118 129 53 64 74 85 96 107 118 129 56 68 79 90 101 113 125 137 60 72 84 96 107 120 133 146 56 68 79 91 103 114 125 137 56 68 79 91 103 114 125 137 54 63 74 85 96 107 118 129

Recommended minimum diameter of drum

belt type GX630 GX800 GX1000GX1250 GX1600GX2000GX2500 GX3000GX3500GX4000GX4500 GX5000 GX5500GX6000 minimum 800 roller diameter 800 800 800 1000 1000 1250 1400 1600 1600 1800 1800 2000 2000

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STEEL CORD BELTS

Technical parameters as per DIN22131
Type Nominal steel cord diameter(mm) mm1.5 Pitch (mm) Minimum cover gauge (mm ) ST1000 ST1250 1250 4.2 14 4 ST1600 1600 5.0 15 4 ST2000 2000 5.0 12 4 Width mm Number of steel cords 34 44 55 69 84 98 112 127 141 155 169 50 64 77 90 104 117 130 144 157 64 81 97 114 131 147 164 181 197 64 77 90 104 117 130 144 157 64 77 90 104 117 130 144 157 64 77 90 104 117 130 144 157 64 77 90 104 117 130 144 157 59 71 84 96 109 121 134 146 55 66 78 90 102 113 125 137 55 66 78 90 102 113 125 137 ST2500 2500 6.6 15 5 ST3150 3150 7.3 15 5.5 ST3500 3150 7.7 15 6.5 7 ST4000 3500 8.2 15 ST4500 4000 9.0 16 7.5 ST5000 5000 9.8 17 8 ST5400 5400 10.2 17 Longitudinal TS N/mm 1000 3.4 12 4

Width Width mm tolerance mm 500 5 39 650 800 1000 1200 1400 1600 1800 2000 2200 2400 7 8 10 10 12 12 14 14 15 15 51 64 81 97 114 131 147 164 181 197

Cover grade as per GB/T9770

grade code D H L P tensile strength elongation at break wear loss % mm3 MPa 18 25 20 14 400 450 400 350 90 120 150 200

Cover grade as per DIN22131

performance rate W X Y K tensile strength elongation at break wear loss % mm3 MIN 18 25 20 20 400 450 400 400 90 120 150 200

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PLIED TEXTILE BELTS

Plied textile belt components

Skim rubber

Cover A Skim rubber Textile

Sample of plied textile belting

The basic strength material is multi-plied textile,interlay and cover compounds are added to form the plied belt. FavorSea manufactures plied belting to various strengths and covers according to DIN221 02,AS1332,GB7984,JISK6322,serving in opening mines,power stations,cement plants,coal mines,ports and metallurgical and chemical industries.

Belt nomenclature example EP630/4-1200-6+2 AS M

EP:Basic strength material is EP fabric 630/4: Tensile strength in warp is 630N/mm, with 4 plies EP fabric 1200: belt width is 1200mm Thickness of top and bottom cover rubber 6mm,2mm AS M: Cover grade (according to AS M)

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PLIED TEXTILE BELTS

Technical specifications for reference
Belting type Textile type EP-100 EP-125 EP-160 EP belting EP-200 EP-250 EP-300 EP-350 EP-400 EP-500 EP-600 EP-100 EP-125 NN belting EP-150 EP-200 EP-250 EP-300 EP-400 EP-500 EP-600 CC belting CC -56 Strength per plyMin.(N/mm) 100 125 160 200 250 300 350 400 500 600 100 125 150 200 250 300 400 500 600 56 3~12 3~16 0~10 500~2400 2~10 Better no more than 8 plies Abrasion resistant Impact resistant Heat resistant Oil resistant Acid/alkali resistant Fire-resistant etc. 2~8 Better no more than 6 plies Plies of textile Cover thickness mm Top cover Bottom cover Belting width (mm) Cover grade Abrasion resistant Impact resistant Heat resistant Oil resistant Acid/alkali resistant Fire-resistant etc.

3~16

0~10

3~16

0~10

500~2400

Note: The belting can be provided with mouldededge or cut edge(default is with mouldededge). The following standards are usually applied: GB7984/GB10822 DIN22102 AS1332 JISK6322 We will apply the full width textile when customers need.

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PLIED TEXTILE BELTS

Recommended minimum diameter of drum
Diameter of Plies of drum textile Belting type Textile type EP100 EP125 EP160 EP200 EP belting EP250 EP300 EP400 EP500 EP600 EP100 EP125 EP150 EP200 NN belting EP250 EP300 EP400 EP500 EP600 CC belting CC-56 2 200 200 250 315 400 500 630 800 1000 200 200 200 250 315 400 500 630 800 / 3 250 250 400 500 630 630 800 1000 1250 250 250 250 315 400 500 630 800 1000 400 4 315 315 500 630 800 800 1000 1250 1400 315 315 315 400 500 630 800 1000 1250 500 5 400 400 630 800 1000 1000 1250 1400 1600 400 400 400 500 630 800 1000 1250 1400 600 6 500 500 800 1000 1250 1250 1400 1600 1800 500 500 500 630 800 1000 1250 1400 1600 800 630 630 630 800 1000 1250 1400 1600 1600 1000 800 800 800 1000 1250 1400 1600 1600 1800 1250 1000 1000 1000 1250 1250 1400 1600 1800 2000 1250 1400 1600 1600 1250 1250 1250 1400 1400 1600 1800 7 630 630 1000 1250 1400 1400 1600 8 800 800 1250 1400 1600 1600 1800 9 10 11 12

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SOLID WOVEN BELTS

Solid woven belt components
Cover Skim Carcass

Construction features and applications

Construction of solid woven belting

Basic strength material is solid woven fabric,then dipping the PVC paste,adding the PVC or PVG cover to form the belt.The belt has good flame resistant and anti-static properties,with high tensile strength in proportion to weight, good integrity and no delamination,excellent impact and rip resistance.The belt is much suitable to service in the conditions needing ame resistant and anti-static request as coal mines,power stations,chemical and metallurgy industries.

Classifications of solid woven belt

FavorSea can supply the belt with different cover:

Non pressed PVC belt Both top and bottom covers are PVC,thickness of each side is not more than 0.8mm and non pressed.
Both top and bottom covers are PVC,thickness of each side can be up to 4mm,the belt has much more advantages than non pressed PVC belt on impact resistance,water soaking,with longer service life,higher fastener holding. Both top and bottom covers are PVG compound,much suitable to working at higher slope(better no more than 20 degree).The PVG belt is preponderant product of Depreux in the worldwide market. The covers of both sides are different,top cover is PVG,with bottom cover of PVC,the belt has the advantages of PVC belt and PVG belt. Both top and bottom covers are rubber compounds with good impact resistance,that can apply aboveground,but the temperature of working conditions should be not lower than minus 15 .

Pressed PVC belt

PVG belt

PVNi belt

DYNA belt

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SOLID WOVEN BELTS

Technical specifications for reference
Grade of strength Tensile strength(Min.) (as per Chinese War N/mm Weft N/mm norm) 680/1Grade 4 800/1Grade 5 1000/1Grade 6 1250/1Grade 7 1400/1Grade 8 1600/1Grade 9 1800/1Grade 10 2000/1Grade 11 2500/1Grade 13 3100/1Grade 15 3500/1Grade 18 4000/1Grade 20 680 800 1000 1250 1400 1600 1800 2000 2500 3100 3500 4000 265 320 350 350 350 450 450 450 450 450 500 500 Carcass thickness (mm) 6.5 6.9 7.5 8.5 9.0 9.5 10.0 10.5 12.5 17.0 20.0 25.0 Carcass weight (kg/m2) 8.5 9.0 9.7 11.0 11.5 12.3 13.0 13.6 14.5 17.0 19.0 22.0 Chosen based on conveyor systems Cover grade and recommended thickness (mm) PVC PVG 1.5+1.5 1.5+1.5 1.5+1.5 2+1.5 2.5+1.5 2.5+1.5 3+2 3+2 3+2 1.5+1.5 1.5+1.5 1.5+1.5 2+1.5 2.5+1.5 2.5+1.5 3+2 3+2 5+2 5002200 Belt width (mm)

Recommended minimum diameter of drum

Grade of strength (as per Chinese norm) 680/1 T4 Diameter of drum (mm) 400 800/1 T5 500 1000/1 T6 630 1250/1 T7 750 1400/1 T8 750 1600/1 T9 800 1800/1 T10 800 2000/1 T11 1000 2500/1 T13 1200 3100/1 T15 1500

Note: The following standards are usually applied: MT914,BS3289,BC158 and AS4606. We strongly recommend to have pressed PVC replace the non-pressed PVC belt as the former has better service life and fastener holding. PVC: The belt with PVC cover 1400/1: The strength material is solid woven fabric,tensile strength in warp is 1400N/mm 1200: Belt width:1200mm 2+2: Thickness of both covers is 2mm

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HEAT RESISTANT BELTS

Heat resistant belting Construction features and applications
The strength material is EP fabric of high modulus and low shrinkage or IW steel mesh,also cotton fabric still can be used. The cover compound consists of modified SBR or EPDM. These make the belt have good thermal stability,that can be used widely to carry hot materials with surface temperature of 100 ~220 in steel plants,cement,coke glass plants and other industries.

Jobsite of heat resistant belting

Classifications of heat resistant belting

Shandong Aneng can offer three kinds belts by different heat resistance:
Cover grade T1 T2 T3 Working temperature Peak temp in short period -20+100 -20+125 -20+150 140 170 220

Specification code IW800-1000-6+3 T3

Basic strength material is IW steel mesh at 800N/mm 800N/mof warp tensile strength 1000: Belt width 1000mm 6+3:Thickness of top and bottom cover is 6mm,3mm T3: Cover grade(Grade T3) Note: We strongly recommend to use IW heat resistant belting with suitable cover compound that much ts to work under high temperature conditions.

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PIPE BELTING
Pipe belting Construction features and applications
Carrying materials Idler

The basic strength material is single or multi plied textile,special design is applied on the belt edges,that enables the belt have proper lateral stiffness to form the pipe shape indefatigably.The belt is in pipe shape to carry materials that can protect the materials,serving in many cement plants,ports,power stations,fertilizer plants Jobsite of pipe belting

Shandong Aneng can offer two kinds of pipe belts by using different basic strength materials: -Textile pipe belting

Classifications of pipe belting

Technical parameters for reference

Nominal pipe dia. 100 150 200 250 300 350 400 450 500 500 Width (mm) 430 600 750 1000 1100 1300 1500 1650 1900 2250 Size of overlap(mm) Actual pipe dia. 115 129 122 215 158 201 244 237 330 366 100.27 143.24 186.21 279.18 286.48 343.77 401.07 458.37 507.5 609 Loading area at 70% Capability at speed 2m/s Lump size (Max.) 0.005 0.011 0.019 0.028 0.045 0.064 0.088 0.115 0.145 0.205 40 81 137 208 325 468 637 832 850 1020 40 80 100 130 150 180 200 220 230 250

Note: The parameters above are based on textiletube belting. Details of conveyor systems should be provided when deciding the pipe belt specications that much suits the conveyor systems.

TUB: Code of pipe belting NP: Code of basic strength materials

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APPLICABLE STANDARDS
Applicable standards
Cover grade Ultra abrasion resistant Super abrasion resistant Steel cord belting Plied textile belting Solid woven belting \ \ Shore abrasion 70mm3 AS1333A DIN22131W GB9770 D DIN22131 X,Y GB/T9770HL AS1333 M N JIS K6369 D H AS1332 A DIN22102 W

Impact and abrasion resistant

DIN22102 X Y GB/T7984 H D AS1332 M N JIS K6322 A S ISO4195,HG2297

DYNA

Heat resistant Flame resistant& Anti static general use Fire resistant & Anti static for coalmine use Oil resistant Acid/alkali resistant Cold resistant DIN22131 K MT668,MT147 AS1333F

\ \ MT147,MT914 BS3289/BC158 DIN22109

DIN22102 K GB/T10822 DIN22109 V

ISO4195,HG2297 Q/YHDP-2001 HG/T3647 \

FavorSea can manufacture the belting according to specail requests of customers.

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QUALITY CONTROL SYSTEM

Quality control system
FavorSea has implemented all the necessary systems in order to achieve ISO9001.

The Modern R&D centre can provide all-process quality control and design conveyor belt according customer particular application. TQM systems ensure any conveyor belt delivered to the customer high quality.

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ADVANCED PRODUCTION EQUIPMENTS

Advanced production equipments

Advanced full automatic rubber mixing centre

Advanced Rotocure production line

Steel cord conveyor belt production line

Textile conveyor belt production line

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TROUBLE SHOOTING
PROBLEM / CAUSE in order of probable occurrence. Conveyor runs to one side at given point on structure. Particular section of belt runs to one side at all points on conveyor. Belt runs to one side for long distance or entire length of conveyor Belt runs off at tail pulley. Belt runs off at head pulley. Belt slip. Belt slip on starting. Excessive belt stretch. Grooving, gouging or stripping of top cover. Excessive top cover wear, uniform around belt.. Severe pulley cover wear. Longitudinal grooving or cracking of bottom cover. Covers harden or crack. Cover swells in spots or streaks. Belt breaks at or behind fasteners; Fasteners pull out. Vulcanized splice separation. Excessive edge wear, broken edges. Transverse breaks at belt edge. Short breaks in carcass parallel to belt edge, star breaks in carcass. Ply separation. Carcass fatigue at idler junction. Cover blisters or sand blisters. Belt cupping- new belt. Belt cupping- old belt (was OK when new). (reference next page) 44 6 39 39 33 34 34 41 13 19 4 4 23 21 24 38 8 18 16 29 25 45 46 21 5 7 8 10 10 33 31 42 14 20 9 10 37 22 30 10 25 17 30 26 21 23 12 12 40 26 23 27 28 29 36 4 5 1 1 33 43 15 10 10 9 23 17 7 1 1 3 12 16 8 17 33 25 2 2 4 32 36 11 3 3 35 27

31 10

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TROUBLE SHOOTING
1. Idlers or pulleys out-of-square with center line of belt: Readjust idlers in affected area. 2. Conveyor frame or structure crooked: Straighten in affected area. 3. Idler stands not centered on belt: Readjust idlers in affected area. 4. Sticking idlers: Free idlers and improve maintenance and lubrication. 5. Buildup of material on idlers: Remove accumulation; Improve maintenance, install scrapers or other cleaning devices. 6. Belt not joined squarely: Remove affected splice and resplice. 7. Bowed belt: For new belt this condition should disappear during break-in;In rare instances belt must be straightened or replaced;Check storage and handling of belt rolls. 8. Off-center loading or poor loading: Adjust chute to place load on center of belt; Discharge material in direction of belt travel at or near belt speed. 9. Slippage on drive pulley: Increase tension through screw takeup or add counterweight; lag drive pulley; Increase arc of contact. 10. Material spillage and buildup: Improve loading and transfer conditions; Install cleaning devices; Improve maintenance. 11. Bolt heads protruding above lagging: Tighten bolts; Replace lagging; Use vulcanized-on lagging. 12. Tension too high: Increase speed, same tonnage; Reduce tonnage, same speed;Reduce friction with better maintenance and replacement of damaged idlers; Decrease tension by increasing arc of contactor go to lagged pulley; Reduce CWT to minimum amount. 13. Skirt boards improperly adjusted or of wrong material: Adjust skirt board supports to minimum 25mm between metal and belt with gap increasing in direction of belt travel; Use skirt board rubber (not old belt). 14. Belt spanking down under load impact: Install cushion idlers. 15. Material hanging up in or under chute: Improve loading to reduce spillage; Install bafes; widen chute. 16. Impact of material on belt: Reduce impact but improving chute design; Install impact idlers. 17. Material trapped between belt and pulley: Install plows or scrapers on return run ahead of tail pulley. 18. Belt edges folding up on structure: Same corrections as for 1,2,3; Install limit switches; Provide more clearance. 19. Dirty, stuck, or misaligned return rolls: Remove accumulations; Install cleaning devices, use selfcleaning return rolls, improve maintenance and lubrication. 20. Cover quality too low: Replace with belt of heavier cover gauge or higher quality rubber. 21. Spilled oil or grease, over-lubrication of idlers: Improve housekeeping; Reduce quantity of grease used; Check grease seals. 22. Wrong type of fastener, fasteners too tight or too loose: Use proper fasteners and splice technique; Set up schedulefor regular fastener inspection. 23. Heat or chemical damage: Use belt designed for specic condition. 24. Fastener plates too long for pulley size: Replace with smaller fasteners; Increase pulley size. 25. Improper transition between troughed belt and terminal pulleys: Adjust transition in accordance with FavorSea Handbook of Belting. 26. Severe convex (hump) vertical curve: Decrease idler spacing in curve; Increase curve radius; Consult FavorSea Handbook of Belting for assistance. 27. Excessive forward tilt of trough rolls: Reduce forward tilt of idlers to no more than 2 from vertical. 31. Counterweight too light: Add counterweight or increase screw take-up tension to value determined from calculations.

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TROUBLE SHOOTING
32. Counterweight too heavy: Lighten counterweight to value required by calculations. 33. Pulley lagging worn:Replace pulley lagging. 34. Insufcient traction between belt and pulley: Lag drive pulley; Increase belt wrap; Install belt cleaning devices. 35. System underbelted: Recalculate belt tensions and select proper belt. 36. Excessive sag between idlers causing load to work and shufe on belt as it passes over idlers: Increase tension if unnecessarily low; reduce idler spacing. 37. Improper storage or handling: Refer to FavorSea for proper storage and handling instructions. 38. Belt improperly spliced: Resplice using proper method as recommended by FavorSea. 39. Belt running off-center around the tail pulley and through the loading area: Install training idlers on the return run prior to tail pulley. 41. Improper belt installation causing apparent excessive belt stretch: Pull belt through counterweight with a tension equal to at least empty running tension; Run belt in with mechanical fasteners. 42. Improper initial positioning of counterweight in its carriage causing apparent excessive belt stretch: Check FavorSea Hardbook of Belting for recommended initial position. 43. Insufcient counterweight travel: Consult FavorSea Converyor and Elevator Belt Selection Manual for recommended minimum distances. 44. Structure not level: Level structure in affected area. 45. Cover cuts or very small cover away from carcass: Make spot repair with vulcanizer or self-curing repair material. 46. Excessive cover gauge ratio: Use a belt with a lower gauge ratio and/or a thicker carcass.

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