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Estimator's Electrical Man-Hour Manual
Estimator's Electrical Man-Hour Manual
Estimator's Electrical Man-Hour Manual
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Estimator's Electrical Man-Hour Manual

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This manual's latest edition continues to be the best source available for making accurate, reliable man-hour estimates for electrical installation. This new edition is revised and expanded to include installation of electrical instrumentation, which is used in monitoring various process systems.
LanguageEnglish
Release dateMay 24, 1999
ISBN9780080505961
Estimator's Electrical Man-Hour Manual

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    Estimator's Electrical Man-Hour Manual - John S. Page

    ESTIMATOR’S ELECTRICAL MAN-HOUR MANUAL

    Third Edition

    JOHN S. PAGE

    Table of Contents

    Cover image

    Title page

    Man-Hour Manuals and Other Books by John S. Page

    Dedication

    Copyright

    PREFACE

    INTRODUCTION: Production and Composite Rate

    Composite Rate

    Section 1: BRANCH, SERVICE, AND FEEDER ROUGH-IN

    SQUARE BOXES, COVERS, AND RINGS

    OCTAGON AND SPECIAL BOXES, ROUND COVERS, AND RINGS

    OCTAGON BOXES, ROUND COVERS, AND RINGS

    KNOCKOUT TYPE OUTLET GANG BOXES AND COVERS

    HANDY AND SECTIONAL SWITCH BOXES

    S.C. PULL AND HINGE COVERED BOXES

    RIGID STEEL OR ALUMINUM

    ELECTRIC METALLIC TUBING

    PLASTIC CONDUIT

    FS TYPE THREADED CAST DEVICE BOXES

    FS TYPE DEVICE BOX COVERS

    MOISTURE PROOF THREADED DEVICE BOXES AND COVERS

    VAPOLET AND SEH TYPE THREADED CAST OUTLET AND JUNCTION BOXES

    SINGLE AND DUPLEX CAST IRON AND STEEL K.O. TYPE FLOOR BOXES

    CAST IRON JUNCTION AND GANG FLOOR BOXES

    GALVANIZED RIGID STEEL CONDUIT

    RIGID ALUMINUM CONDUIT

    PLASTIC CONDUIT

    ELECTRIC METALLIC TUBING (THINWALL)

    FLEXIBLE STEEL CONDUIT

    FABRICATED CONDUIT BENDS IN SHOP AND FIELD GALVANIZED RIGID STEEL OR ALUMINUM CONDUIT

    STANDARD TYPES OF BENDS

    CUTTING, REAMING, AND THREADING GALVANIZED RIGID STEEL OR ALUMINUM CONDUIT

    CUTTING AND END PREPARATION OF PLASTIC CONDUIT, ELECTRIC METALLIC TUBING, AND FLEXIBLE CONDUIT

    THREAD-ONS FOR STEEL AND ALUMINUM FITTINGS

    MAKE-UPS FOR ELECTRIC METALLIC TUBING AND PLASTIC PVC CONDUIT

    MAKE-UPS OF FLEXIBLE CONDUIT FITTINGS

    Section 2: BRANCH, SERVICE, AND FEEDER WIRING

    BRANCH CIRCUIT WIRING SINGLE CONDUCTOR—600 VOLTS

    FIXTURE WIRING SINGLE CONDUCTOR—600 VOLTS

    BOILER ROOM WIRING SINGLE CONDUCTOR—300 VOLTS

    FLEXIBLE METALLIC ARMORED CABLE FOR BRANCH CIRCUITS

    NONMETALLIC SHEATHED CABLE FOR BRANCH CIRCUITS

    CONNECTORS FOR FLEXIBLE METALLIC ARMORED CABLE AND NONMETALLIC SHEATHED CABLE

    LOW VOLTAGE THERMOSTAT AND LIGHTING CONTROL

    MINERAL INSULATED CABLE AND TERMINATORS

    ALUMINUM SHEATHED CABLE AND CONNECTORS

    SERVICE AND FEEDER WIRING SINGLE CONDUCTOR—600 VOLTS

    WIRE CONNECTORS AND LUGS

    WIRE VERTICAL RISER SUPPORTS

    SERVICE AND FEEDER WIRE GROUNDING MATERIALS

    MINERAL INSULATED SHEATHED CABLE

    600-VOLT INTERLOCKED ARMORED CABLE

    5 KV INTERLOCKED ARMORED CABLE

    15 KV INTERLOCKED ARMORED CABLE

    NONWATERTIGHT AND WATERTIGHT FITTINGS FOR 600-VOLT INTERLOCKED ARMORED CABLE

    COMPOUND FITTINGS AND CABLE SPLICING FOR 600-VOLT INTERLOCKED ARMORED CABLE

    COMPOUND FITTINGS, POTHEADS, AND CABLE SPLICING FOR 5,000-VOLT INTERLOCKED ARMORED CABLE

    COMPOUND FITTINGS, POTHEADS, AND CABLE SPLICING FOR 15,000-VOLT INTERLOCKED ARMORED CABLE

    Section 3: WIRING DEVICES—SWITCHES, OUTLETS, AND RECEPTACLES

    TUMBLER AND TUMBLER LOCK TYPE SWITCHES

    WEATHER PROOF, MARK TIME, AND THERMAL SWITCHES

    DOOR, MOMENTARY CONTACT, TUMBLER TYPE DIMMER, AND ROTARY DIMMER SWITCHES

    SWITCH AND RECEPTACLE COMBINATIONS AND DUPLEX RECEPTACLES

    SINGLE NONGROUNDING RECEPTACLES

    SINGLE GROUNDING RECEPTACLES

    MISCELLANEOUS RECEPTACLES

    SWITCH, RECEPTACLE, AND COMBINATION

    MISCELLANEOUS DEVICE PLATES

    DESPARD DEVICES

    DESPARD PLATES

    Section 4: SURFACE METAL RACEWAY AND BRANCH BUSWAY

    FITTINGS AND BOXES FOR SURFACE METAL RACEWAY

    SURFACE METAL RACEWAY AND WIRE

    SURFACE METAL RACEWAY AND MULTI-OUTLET ASSEMBLIES

    BRANCH BUSWAY 50-AMP PLUG-IN TYPE

    Section 5: LIGHTING FIXTURES

    COMMERCIAL INTERIOR INCANDESCENT FIXTURES SURFACE MOUNTED

    COMMERCIAL INTERIOR INCANDESCENT FIXTURES SURFACE SURFACE

    COMMERCIAL INTERIOR INCANDESCENT FIXTURES—PENDANT MOUNTED

    COMMERCIAL INTERIOR INCANDESCENT FIXTURES PENDANT MOUNTED

    COMMERCIAL INTERIOR INCANDESCENT FIXTURES ROUND BODY RECESSED MOUNTED

    COMMERCIAL INTERIOR INCANDESCENT FIXTURES SQUARE BODY RECESSED MOUNTED

    INTERIOR LAMPHOLDER INCANDESCENT FIXTURES

    COMMERCIAL AND INDUSTRIAL INCANDESCENT FIXTURES

    INDUSTRIAL INTERIOR INCANDESCENT FIXTURES

    INTERIOR INCANDESCENT VAPORTITE LIGHT FIXTURES AND ACCESSORIES

    INTERIOR MERCURY VAPOR FIXTURES

    INTERIOR MERCURY VAPOR FIXTURES RIGID VAPORTITE 1-LAMPHOLDER WITH GLASS COVER

    INTERIOR MERCURY VAPOR FIXTURES RIGID EXPLOSION PROOF 1-LAMPHOLDER UNITS

    FLUORESCENT LIGHTING FIXTURES INTERIOR SURFACE MOUNTED

    FLUORESCENT LIGHTING FIXTURES INTERIOR CEILING SUSPENDED

    FLUORESCENT LIGHTING FIXTURES INTERIOR RECESSED MOUNTED

    FLUORESCENT LIGHTING FIXTURES INTERIOR WALL OR COVE MOUNTED

    FLUORESCENT LIGHTING FIXTURES INTERIOR FLUSH MOUNTED AIR HANDLING

    FLUORESCENT LIGHTING FIXTURES INTERIOR FLUSH MOUNTED

    FLUORESCENT LIGHTING FIXTURES INTERIOR VAPORTITE

    FLUORESCENT LIGHTING FIXTURES INTERIOR CLASS I EXPLOSION PROOF

    FLUORESCENT LIGHTING FIXTURES INTERIOR CLASS II EXPLOSION PROOF

    FLUORESCENT LIGHTING FIXTURES INTERIOR CLASS I EXPLOSION PROOF

    FLUORESCENT LUMINOUS CEILING SYSTEMS

    AUDITORIUM LIGHTING

    FLUORESCENT LIGHTING FIXTURES

    INCANDESCENT LIGHTING FIXTURES

    OUTDOOR FLOOR LIGHTING

    Section 6: UNDERFLOOR DUCT

    FIBER DUCTS

    STANDARD STEEL DUCTS AND FITTINGS

    STANDARD STEEL DUCT JUNCTION BOXES AND ACCESSORIES

    STEEL TRENCH DUCT

    STEEL TRENCH DUCT FITTINGS

    STEEL INDUSTRIAL DUCT

    DUCT WIRING DEVICES AND ACCESSORIES

    LOW AND HIGH POTENTIAL DEVICES

    Section 7: BUS DUCT

    3-PHASE, 3-POLE BUS DUCT COPPER PLUG-IN TYPE

    3-PHASE, 3-POLE BUS DUCT FITTINGS COPPER PLUG-IN TYPE

    3-PHASE, 3-POLE BUS DUCT ALUMINUM PLUG-IN TYPE

    3-PHASE, 3-POLE BUS DUCT FITTINGS ALUMINUM PLUG-IN TYPE

    FUSIBLE AND NONFUSIBLE SWITCHES

    PLUG-IN MOLDED CASE CIRCUIT BREAKERS

    3-PHASE, 3-POLE BUS DUCT COPPER—FEEDER TYPE

    3 PHASE, 3-POLE BUS DUCT FITTINGS COPPER—FEEDER TYPE

    3 PHASE, 3-POLE BUS DUCT ALUMINUM—FEEDER TYPE

    3 PHASE, 3-POLE BUS DUCT FITTINGS ALUMINUM—FEEDER TYPE

    Section 8: ELECTRIC HEATING AND VENTILATING

    BASEBOARD CONVECTORS

    RADIANT BASEBOARDS

    BASEBOARD ACCESSORIES

    INDOOR TYPE RADIANT HEAT CABLE

    600-VOLT OUTSIDE HEATING CABLE

    OUTDOOR MAT TYPE HEATING CABLE

    SURFACE MOUNTED AND SUSPENDED CEILING MOUNTED RADIANT HEATING PANELS

    ELECTRIC FLOOR AND WALL HEATERS

    RECESSED AND RADIANT WALL HEATERS

    RADIANT AND INFRARED CEILING HEATERS

    RADIANT AND INFRARED COMMERCIAL CEILING HEATERS

    DUCT INSERT HEATERS

    ELECTRIC FURNACES

    HYDRONIC HEATER ELEMENTS

    FORCED AIR ELECTRIC HEAT ACCESSORIES

    AIR TO AIR HEAT PUMPS

    STANDARD UNIT HEATERS WITH BLOWERS

    EXPLOSION PROOF UNIT HEATERS WITH BLOWERS

    POWERED ROOF VENTILATORS

    NONHEATING BLOWERS

    EXHAUST FANS

    ELECTRIC HEATING CONTROLS

    Section 9: PANELBOARDS AND ACCESSORIES

    BRANCH CIRCUIT PANELBOARDS

    BRANCH CIRCUIT PANELBOARDS MISCELLANEOUS INSTALLATIONS AND CONNECTIONS

    BRANCH CIRCUIT PANELBOARDS MAIN CIRCUIT BREAKER OR SWITCH ADDER MANHOURS

    BRANCH CIRCUIT PANELBOARDS SUB-FEEDER CIRCUIT BREAKER OR SWITCH ADDER MANHOURS

    DISTRIBUTION AND POWER PANELBOARDS

    DISTRIBUTION AND POWER PANELBOARDS CIRCUIT BREAKER TYPE

    DISTRIBUTION AND POWER PANELBOARDS

    DISTRIBUTION AND POWER PANELBOARDS SWITCH AND FUSE TYPE

    DISTRIBUTION AND POWER PANELBOARDS

    Section 10: SWITCHBOARDS AND ACCESSORIES

    HANDLING LOW VOLTAGE SWITCHBOARD SECTIONS

    MOLDED CASE CIRCUIT BREAKERS

    MAIN CIRCUIT BREAKER CONDUCTOR AND SWITCHBOARD BUSWAY STUB CONNECTIONS FOR AIR CIRCUIT BREAKERS, POWER PROTECTORS, AND PRESSURE SWITCHES

    SWITCH AND FUSE TYPE BRANCHES

    SWITCH AND FUSE TYPE BRANCHES

    MISCELLANEOUS SWITCHBOARD SECTIONS CONDUCTOR TERMINATIONS AND TERMINAL CONNECTIONS

    METERS FOR SWITCHBOARDS 3-PHASE, 4-WIRE

    REPLACE BLANK SPACES WITH BRANCH UNITS IN SWITCHBOARDS AND CONNECT CONDUCTORS

    SWITCHBOARD PULL BOXES

    Section 11: SWITCHES, STARTERS, CONTROLS, AND GUTTERS

    EXTERNALLY OPERATED SAFETY SWITCHES GENERAL PURPOSE TYPE ENCLOSURE

    CIRCUIT BREAKERS

    MAGNETIC STARTERS

    DRUM SWITCHES

    CONTROL DEVICES

    REDUCED VOLTAGE STARTERS

    AUXILIARY GUTTERS AND FITTINGS

    JUNCTION BOXES

    1- and 2-DOOR TERMINAL CABINETS

    CURRENT TRANSFORMER, METER TEST CABINETS, AND METER TROUGHS

    METER SERVICE ENTRANCE SWITCHES AND METER SOCKET-CIRCUIT BREAKER COMBINATION

    METER SOCKET-CIRCUIT BREAKER COMBINATION

    INTERCONNECTING CONDUCTORS, SPLIT BOLT CONNECTORS AND LUGS

    CONDUIT NIPPLES FOR SPLIT BOLT AND LUG CONNECTORS

    Section 12: MOTOR CONTROL CENTERS

    HANDLING MOTOR CONTROL MODULAR UNITS

    MODULAR CONTROL UNITS

    ACCESSORIES FOR MODULAR CONTROL STARTER

    MODULAR CONTROL UNITS

    MOTOR CONTROL CENTER PULL BOXES

    Section 13: MOTOR CONTROLS AND MOTORS

    MOTOR STARTING SWITCHES

    MOUNTING & CONNECTING DIAL TYPE SPEED REGULATING RHEOSTATS

    STARTING COMPENSATORS

    30-AMP AC MAGNETIC SWITCHES

    3-POLE 220-VOLT AC MAGNETIC SWITCHES

    DC MOTOR SWITCHES

    DC MOTOR RHEOSTATS & SWITCHES

    DC MOTOR SWITCHES

    MOUNTING MOTORS

    Section 14: POWER TRANSFORMERS

    AIR AND OIL COOLED TRANSFORMERS

    Section 15: OUTSIDE OVERHEAD SYSTEMS

    OVERHEAD STREET LIGHTING

    MISCELLANEOUS OVERHEAD SERVICE ITEMS

    POLE SETTING

    POLE ANCHORS

    GUYS

    CROSS ARMS, PINS, AND SECONDARY RACKS

    STRINGING WIRE

    AERIAL CABLE

    GROUNDING

    PRIMARY & SECONDARY PROTECTIVE DEVICES

    OVERHEAD STREET LIGHTING

    POLE MOUNTED DISTRIBUTION LINE TRANSFORMERS

    DISTRIBUTION LINE REGULATORS & CAPACITORS

    Section 16: OUTSIDE UNDERGROUND SYSTEMS

    UNDERGROUND FIBER DUCTS

    UNDERGROUND ASBESTOS CEMENT DUCTS

    UNDERGROUND CLAY DUCTS

    LEAD COVERED AND DIRECT BURIAL CABLE

    600-VOLT, TYPE RL WIRE CABLE SPLICES

    Section 17: COMMUNICATION AND SIGNAL SYSTEMS

    LOW VOLTAGE WIRE AND CABLE FOR CONTROL CIRCUITS AND COMMUNICATION AND ANNUNICIATOR SYSTEMS

    LOW VOLTAGE WIRE AND CABLE FOR SOUND AND SHIELDED INSTRUMENTATION CIRCUITS

    LOW VOLTAGE CABLE SHIELDED PAIR CABLES FOR SOUND AND INSTRUMENTATION

    LOW VOLTAGE CABLE UNSHIELDED PAIR CABLES FOR INTERCOM AND SOUND

    MISCELLANEOUS AUDIO CABLES COAXIAL, CLOSED CIRCUIT AND TV ANTENNA

    WIRE AND CABLE TERMINAL CONNECTIONS

    TELEPHONE AND BURGLAR AND CENTRALIZED RADIO SYSTEMS

    CLOCK AND PROGRAM SYSTEMS

    FIRE ALARM AND HOSPITAL SIGNALING SYSTEMS

    NURSES CALL AND PAGING SYSTEMS

    INTER COMMUNICATION SYSTEMS

    MISCELLANEOUS SIGNAL SYSTEM DEVICES

    POWER SUPPLY ITEMS

    Section 18: ELECTRICAL INSTRUMENT INSTALLATION

    LOCAL-MOUNTED FLOW INSTRUMENTS

    FLANGED ELECTRICAL LIQUID-LEVEL TRANSMITTERS

    ELECTRICAL LOCAL-MOUNTED LIQUID-LEVEL INSTRUMENTS

    LOCAL-MOUNTED LIQUID-LEVEL INSTRUMENTS

    LOCAL-MOUNTED LIQUID-LEVEL INSTRUMENTS

    LOCAL-MOUNTED LIQUID LEVEL INSTRUMENTS

    LOCAL-MOUNTED PRESSURE INSTRUMENTS

    LOCAL-MOUNTED TEMPERATURE INSTRUMENTS

    LOCAL-MOUNTED TEMPERATURE INSTRUMENT

    CONTROL PANEL INSTALLATION

    CONNECTING ELECTRICAL PANELBOARD INSTRUMENTS

    Section 19: ANCHORS, FASTENERS, HANGERS, AND SUPPORTS

    MISCELLANEOUS ANCHORS AND BOLTS

    EXPANSION AND SELF-DRILL ANCHORS

    CONCRETE INSERTS AND POWDER ACTUATED PINES AND STUDS

    CHANNEL INSERTS, CONTINUOUS CHANNEL INSERTS, AND CHANNEL SUPPORTS CHANNEL INSERTS AND SUPPORTS

    CONDUIT STRAP SUPPORTS

    STRUCTURAL STEEL BEAM CLAMPS AND BOLTS

    HANGER CHANNELS AND RODS

    CONDUIT AND PIPE CLAMPS

    CONDUIT, CABLE, AND RING HANGERS

    CONDUIT SUPPORTS, STRAPS, AND HANGERS

    BUS DUCT WALL BRACKETS

    BUS DUCT HANGERS AND SUPPORTS

    FIELD CUT KNOCKOUTS FOR PANELBOARDS AND CONTROL CENTERS

    SUPPORTS AND FASTENERS FOR DISTRIBUTION CABINETS

    GROUTING IN STEEL CHANNELS FOR EQUIPMENT

    Section 20: DEMOLITION, EXCAVATION, AND CONCRETE

    CHANNELING CONCRETE, BRICK & TILE CONSTRUCTION

    CUTTING HOLES IN WALL

    EXCAVATION FOR POLES

    MACHINE EXCAVATION FOR DUCTS & MANHOLES

    HAND EXCAVATION FOR DUCTS & MANHOLES

    ROCK EXCAVATION FOR DUCTS AND MANHOLES

    SHORING & BRACING TRENCHES

    DISPOSAL OF EXCAVATED MATERIALS

    MACHINE & HAND BACKFILL

    DUCT ENCASEMENT & MANHOLE FORMS

    DUCT ENCASEMENT & MANHOLE CONCRETE

    Section 21: TECHNICAL INFORMATION

    DEFINITIONS

    MENSURATION UNITS

    CONVERSION FACTORS

    DECIMAL AND METRIC EQUIVALENTS OF COMMON FRACTIONS OF AN INCH

    NATURAL TRIGONOMETRIC FUNCTIONS

    MECHANICAL, ELECTRICAL AND HEAT EQUIVALENTS

    ELECTRICAL FORMULA FOR DETERMINING AMPERES, HORSEPOWER, KILOWATTS AND KILOVOLT-AMPERES

    ALLOWABLE AMPACITIES OF INSULATED COPPER CONDUCTORS

    ALLOWABLE AMPACITIES OF INSULATED ALUMINUM AND COPPER-CLAD ALUMINUM CONDUCTORS

    CORRECTION FACTORS FOR ROOM TEMPERATURES OVER 30°C (86°F)

    DERATING FACTORS FOR MORE CONDUCTORS

    MAXIMUM NUMBER OF CONDUCTORS IN TRADE SIZE OF CONDUIT OR TUBING

    CONDUIT SPACINGS

    ELECTRICAL SYMBOLS

    CONVERSION TABLE

    JOB ESTIMATING FORM

    Inside Back Cover

    Man-Hour Manuals and Other Books by John S. Page

    Conceptual Cost Estimating Manual

    Cost Estimating Manual for Pipelines and Marine Structures

    Estimator’s Electrical Man-Hour Manual/3rd Edition

    Estimator’s Equipment Installation Man-Hour Manual/3rd Edition

    Estimator’s General Construction Man-Hour Manual/2nd Edition

    Estimator’s Man-Hour Manual on Heating, Air Conditioning, Ventilating, and Plumbing/2nd Edition

    Estimator’s Piping Man-Hour Manual/5th Edition

    John S. Page has wide experience in cost and labor estimating, having worked for some of the largest construction firms in the world. He has made and assembled numerous types of estimates including lump-sum, hard-priced, and scope, and has conducted many time and method studies in the field and in fabricating shops. Mr. Page has a B.S. in civil engineering from the University of Arkansas and received the Award of Merit from the American Association of Cost Engineers in recognition of outstanding service and cost engineering.

    Dedication

    To all electrical estimators who have spent many hours burning midnight oil and scratching heads trying to estimate reasonable labor units, I dedicate this manual.

    Copyright

    Copyright © 1959, 1979, 1999 by Butterworth-Heinemann.

    All rights reserved. Printed in the United States of America.

    Permissione may be sought directly from Elsevier’s Science and Technology Rights Department In

    Oxford, UK. Phone: (44) 1865 843830, Fax: (44) 1865 853333, e-mail: permissions@elsevier.co.uk. You may also complete your request on-line via the Elsevier homepage: http://www.elsevier.com by selecting Customer Support and then Obtaining Permissions.

    Originally published by Gulf Publishing Company, Houston, TX.

    For information, please contact:

    Manager of Special Sales

    Butterworth–Heinemann

    An Imprint of Elsevier

    225 Wildwood Avenue

    Woburn, MA 01801–2041

    Tel: 781-904-2500

    Fax: 781-904-2620

    For information on all Butterworth–Heinemann publications available, contact our World Wide Web home page at: http://www.bh.com

    10 9 8 7 6 5

    Library of Congress Cataloging-in-Publication Data

    Page, John S.

    Estimator’s electrical man-hour manual / John S. Page. — 3rd ed.

    p. cm.

    Includes bibliographical references and index.

    ISBN-13: 978-0-88415-228-6

    ISBN-10: 0-88415-228-6 (alk. paper)

    1. Electric engineering—Estimates. I. Title.

    TK435.P3 1999

    621.319′24′0299—dc21 99-18584

    ISBN-13: 978-0-88415-228-6 CIP

    ISBN-10: 0-88415-228-6

    Printed in the United States of America.

    ).

    PREFACE

    This third edition is fully updated with the addition of a new section on electrical instrument installation consisting of eleven new tables.

    The labor units, which are expressed in manhours throughout this manual, are for assisting the estimator in estimating electrical installation labor cost for an individual item of work or total project direct cost

    The thousands of manhour units that follow, for the most part, are averages of many projects constructed in the Gulf Coast area. Most of these projects were petrochemical related.

    After extensive time and method studies and production evaluation of individual electricians, it was determined that the average performing productivity for the Gulf Coast area was equal to 70%. The manhours throughout this manual are based on this percentage.

    To correctly apply these manhours to a particular project, a productivity factor giving consideration to location and conditions should be established for application against these manhours. The reader should therefore carefully note the introduction on the following pages, because it outlines a method for obtaining such a productivity factor.

    The following basic manhour units provide a separate time allowance for a particular labor operation under specific conditions and circumstances all in accordance with the notes as appears on the individual table pages.

    To determine the direct labor dollar value of a project a composite labor rate should be established and applied against the various estimated manhours for the individual units or in total, whichever is desired. The introduction that follows outlines a method to establish the composite rate.

    The Human Factor in Estimating

    In this high-tech world of sophisticated software packages, including several for labor and cost estimating, you might wonder what a collection of manhour tables offers that a computer program does not. The answer is the human factor. In preparing a complete estimate for a refinery, petrochemical, or other heavy industrial project one often confronts 12–18 major accounts, and each account has 5–100 or more sub-accounts, depending on the project and its engineering design. While it would seem that such numerous variables provide the perfect opportunity for computerized algorithmic solution, accurate, cost-effective, realistic estimating is still largely a function of human insight and expertise. Each project has unique aspects that still require the seasoned consideration of an experienced professional, such as general economy, projects supervision, labor relations, job conditions, construction equipment and weather, to name a few.

    Computers are wonderful tools. They can solve problems as no human can, but I do not believe construction estimating is their forté. I have reviewed several construction estimating software packages and have yet to find one that I would completely rely on. Construction estimating is an art, a science, and a craft, and I recommend that it be done by those who understand and appreciate all three of these facets. This manual is intended for those individuals.

    John S. Page

    INTRODUCTION: Production and Composite Rate

    It is common practice to estimate labor operations in manhour units. However, it is obvious that a unit manhour and its dollar value would not be the same for all projects in all locations. Therefore, the following is offered for establishing productivity factors and composite rates for application against the following manhour units.

    There should be sound reasoning and understanding to back up a monetary unit before it is applied to an item for labor value. The best reasoning is manhours based on what we call productivity efficiency coupled with production elements.

    After comparison of many projects, constructed under varied conditions, we have found that production elements can be grouped into six different classifications and that production percentages can be classified into five different categories.

    The six different classifications of production elements are:

    1. General

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