Chutes

SFSP
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Garbage and Linen Chutes
Introduction

Uni- Metal chutes are very convenient, simple and low cost method of controlling and disposing of refuse and linen in multi storey buildings. Uni-Metal chutes meet the most stringent requirements of environmental health and safety. The inclusion of chute cleaning systems, sanitizing and disinfecting units,sound damping and fire control equipment, within the overall design of chutes have greatly increased their usage throughout the world. UniMetal chutes are fabricated to conform to: British Standards 1703: 1977, BS 5906: 2005, and VDI 2162.
Specialized Factory for Steel Products (Jeddah/KSA) Sigma Factory for Steel Products (Ajman & Umm Al Quwain /UAE) Specialized Factory for Steel Products (6th of October/Egypt) Specialized Factory for Steel Products (Amman/Jordan)
This catalogue is designed to be helpful to engineers and contractors in the application and selection of channel products for construction and maintenance. If a unique application requires a special product not included in this catalogue, SFSP engineering personnel are ready to furnish design consultation and realistic cost estimates.
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INDEX INDEX
Index Factories Material Specifications Technical Information Variation Accessories Linen Chutes Garbage containers Tipping truck container skips Garbage compactor Materials Finishes Converters P.2 P.3 P.8 P.9 P.10 P.15 P.18 P.24 P.28 P.29 P.31 P.40 P.45
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Factories
for Building and Construction Materials
KSA/UAE/Egypt/Jordan Specialized / Sigma Factory for Steel Products

Locations
SFSP -
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SFSP - Saudi Arabia Specialized Factory for Steel Products Jeddah - Saudi Arabia Tel : +966 2 637 4482 Fax: +966 2 636 1963 sfsp.jeddah@ikkgroup.com SFSP - EGYPT Specialized Factory for Steel Products 6th of October, Cairo - Egypt Tel : +20 2 3831 2477 Fax: +20 2 3831 1036 sfsp.cairo@ikkgroup.com SFSP - United Arab Emirates SIGMA Factory for Steel Products Ajman, United Arab Emirates Tel : +971 6 743 9907 Fax: +971 6 743 9908 sfsp.ajman@ikkgroup.com
www.ikkgroup.com
SYRIA
LEBANON
Amman
IRAQ
IRAN
JORDAN
6th of October
Cairo
KUWAIT
EGYPT
Riyadh
Bahrain Ajman QATAR

Umm Al Quwain
Jeddah SAUDI ARABIA
UAE
Musaffah
SUDAN
YEMEN
OM
AN
O/SF/GLO/LT/730/3 26-06-2008
DJIBOUTI
Chart
SFSP
Lcations
SIGMA Factory for Steel Products Umm Al Quwain, UAE Tel : +971 6 767 0514 Fax: +971 6 767 0515 sfsp.uaq@ikkgroup.com SFSP - JORDAN Specialized Factory for Steel Products Amman, Jordan Tel : +962 6 416 4216 Fax: +962 6 416 4217 sfsp.amman@ikkgroup.com
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SFSP is a leading manufacturer and fabricator of steel and aluminum products which are used in the support of equipment for industrial, commercial, utility, and OEM installations. Our customers have access to the most complete support systems offered in the industry, including metal framings, cable trays, pipe hangers, slotted angles,fasteners and others. An in-house hot dip galvanization section at SFSP.
CNC Machines
Hot Dip Galvanization Process
Roll Forming Machine
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Uni-Metal trades in-house produced steel construction products, all designed and manufactured in the SFSP plants located in KSA ,UAE ,Egypt and Jordan.
Managing Office Beirut - Lebanon Tel : +961 1 841 155 - Fax : +961 1 841 156
unitech@ikkgroup.com
Kingdom of Saudi Arabia

JEDDAH Tel :+966 2 627 8222 Fax: +966 2 627 8722 unitech.ksa@ikkgroup.com JEDDAH/Ghurab Tel : +966 2 667 2000 Fax: +966 2 661 4306 MADINAH Tel : +966 4 864 9111 Fax: +966 4 813 2254 YANBU Tel : +966 4 390 1499 Fax: +966 4 322 7101 MAKKAH Tel : +966 2 558 1358 Fax: +966 2 558 7213 QASSIM Tel : +966 6 385 2186 Fax: +966 6 382 3946 RIYADH Tel : +966 1 454 9282 Fax: +966 1 456 6627 RYAD/ Old Airport Rd. Tel : +966 1 450 0767 Fax: +966 1 456 6627 RIYADH/Rail Street Tel : +966 1 448 2835 Fax: +966 1 446 2717 KHAMIS MUSHAYT Tel : +966 7 237 5929 Fax: +966 7 237 8783 BAHA Tel : +966 7 237 5929 Fax: +966 7 237 8783 HAFAR AL BATIN Tel : +966 3 721 5914 Fax: +966 3 721 5914 SKAKAH Tel : +966 4 626 3906 Fax: +966 4 626 3905 DAMMAM Tel : +966 3 859 0097 Fax: +966 3 857 8177 DAMMAM Showroom Tel : +966 3 834 9300 Fax: +966 3 834 9457 GIZAN Tel : +966 7 321 6660 Fax: +966 7 321 0665 AL KHARJ Tel : +966 1 540 9982 Fax: +966 1 540 3130 JUBAIL Tel : +966 3 361 4390 Fax: +966 3 361 4499 HAIL Tel : +966 6 543 3931 Fax: +966 6 543 3935 HUFUF Tel : +966 3 586 9732 Fax: +966 3 584 5966 TABUK Tel : +966 4 422 6414 Fax: +966 4 422 6414
UAE
unitech.uae@unitech-ikk.com DUBAI / Al Quoz Tel : +971 4 347 8238 Fax : +971 4 347 7080 DUBAI / Al Rashidiyah Tel : +971 4 285 6031 Fax : +971 4 286 2941 SHARJAH Tel : +971 6 534 4092 Fax : +971 6 534 8949 ABU DHABI / Musaffah Tel : +971 2 554 8787 Fax: +971 2 554 8788
EGYPT
unitech.egypt@unitech-ikk.com CAIRO Tel:+20 2 346 8566 Fax:+20 2 346 8567
CPU & TOSL

CPU - JEDDAH Tel : +966 2 627 8275 Fax: +966 2 627 8727 unitechpurchasing@ikkgroup.com
BAHRAIN
MANAMA Tel : +973 178 74897 Fax: +973 177 89470 unitech.bahrain@ikkgroup.com
GHOMHOURIYA Tel : +20 2787 2152 Fax: +20 2593 1053 unitech.egypt@ikkgroup.com
TOSL/JEBEL ALI Tel : +971 4 886 0262 Fax: +971 4 886 0261 tosl.jxb@ikkgroup.com
JORDAN
AMMAN Tel : +962 6 556 3030 Fax: +962 6 554 7911 unitech.jordan@ikkgroup.com
L I B YA
TRIPOLI Tel:+218 2 1719 9384 Fax:+218 2 1719 9384 unitech.libya@ikkgroup.com
Q ATA R
DOHA Tel : +974 451 3301/2 / 3 Fax: +974 451 3305 unitech.qatar@ikkgroup.com
OMAN
Muscat Tel : +968 2447 2004 Fax: +968 2447 2006 unitech.oman@ikkgroup.com
LEBANON
BEIRUT Tel: +961 1 858 277 Fax: +961 1 858 276 unitech.lebanon@ikkgroup.com
CHINA
Shanghai Tel : +86 21 676 43613 Fax: +86 21 676 43034 unitech.china@ikkgroup.com
GERMANY
DESIGN OFFICE, STUTTGART Tel: +497 11 6868 7222 Fax: +497 11 6868 7223 unitech.germany@ikkgroup.de
Norway
Sweden Estonia Latvia Lithuania
Russia
Denmark
Ireland Belarus Poland
United Kingdom
Netherlands
Belgium
Germany
Slovakia Hungary Romania Serbia Bulgaria Georgia
Baku
Astana
Stuttgart
Czech Rep Ukraine Maldova Mongolia
France Switzerland
Austria
Kazakhstan
Croatia
Italy Albania Uzbekistan Kyrgyzstan Turkmenistan

Ashgabat
Portugal Greece Turkey Tajikistan Armenia
Spain
Azerbaijan
Korea Japan
Tanger
LEBANON
Oran
Beirut
Algeria Damascus Irbil
SYRIA
Afghanistan
Tehran
Casablanka
TUNISIA
IRAQ
Amman
JORDAN
China
MOROCCO
Banghazi Gurayyat Skakah
Kuwait
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Tripoli Cairo
Aqaba
KUWAIT
IRAN
Pakistan Nepal
BAHRAIN Manama UAQ Sharjah Ajman
ALGERIA LIBYA
6th of October
Yiwu
Tabuk Hail Qassim

Dammam Doha Riyadh Dubai QATAR Musa ah Al Kharj Hufuf
Hafr Al Batin Jubail

Ma dinah
EGYPT
Yanbu Jeddah Mak kah Al Taif
Mauritania
UAE
Muscat
Jabel Ali
Bangladesh India Myanmar Laos
Taiwan
SAUDI ARABIA
Najran
Salalah
Senegal Chad
Gizan
Niger
SUDAN
Eritrea
Sanaa Adan
Guinea
Burkina Faso
YEM
EN
OM
Mali
Baha
AN
Khamis Mushayt
Thailand Cambodia Vietnam Sri Lanka
Djibouti
Djibouti
Philippines
Cote dlvoire
Ghana
Benin
Nigeria Somalia Ethiopia
Abuja
Cameroon
Central African Republic
Malaysia
Malabu
Equatorial Guinea
Gabon DR Congo United Republic of Tanzania

Luanda
Bata Libreville
Uganda
Congo
Kenya
Indonesia
New Guinea
Managing Office
Angola Zambia
Malawi
Main Branch
Mozambique Zimbabwe
Namibia
Windhoek
Branch
Factory
Design Office
Botswana
Gaborone
Purshasing & Supply
AUSTRALIA
NEW ZEALAND
Up-Coming Branch
Up-Coming Factory
South Africa
Locations Existing & Up-Coming 2009
Wellington
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MATERIALS Mild Steel - Plain

A. Hot Rolled Steel Plates, Sheets and Coils S235JR, S355 JR,
As per: EN 10025 -2 / DIN 17100 / BS 4360 / ASTM A 653M / ASTM A 1011/ ASTM A 1011-01a JIS 3101 / JIS 3106 / GB 700 / GB / T1591. ASTM A 907 / ASTM A 1018M. ASTM A570M / ASTM A572M. B. Cold Rolled Steel DC 01, As per: EN 10130 / DIN 1623, Part 2 / BS 1449:1 / ASTM A366 / ASTM A 1008 / JIS G 3141 / GB 699. EN 10131 / ASTM A568M
Mild Steel - Galvanized
C. Continuously Pre- Galvanized HotDip Zinc Coated Steel DX 51D + Z,

As per: EN 10327 / DIN 17162 / BS 2989/ ASTM A 527M / ASTM A 653M / JIS G 3302. EN 10326/ EN 10142 / ASTM A 526, 527, 528/ ASTM A146
D. Electro Galvanized Steel (Electrolytic Coating) DC01 + ZE,

As per: EN 10152 / DIN 17163 / ASTM A591 / JIS G 3313 / JIS G 3141/BS 1449:1 EN 10131
AluZink Steel
E.AluZink Steel DX 51D + AZ,

As per: EN 10215 /m n EN 10143/ DIN 55928 / ASTM A 792
Stainless Steel
F.Austenitic Stainless Steels AISI 304 & 316,

As per: ASTM A 240 /EN 10088-2/ DIN 17400 / BS 1449:2 / ASTM A480 / ASTM A666 / ISO 3506 / EN 10028-7 /JIS G 4304
F.1 Stainless Steel Fasteners EN 3506 F.2 Stainless Steel Wire BS 1554 ,ASTM A276
Aluminium FINISHES
G.Aluminium 5052 & 6063
1- HotDIP Galvanization After Fabrication,

As per: ASTM A 123 / ASTM A 153 / ISO 1461. BS 729 / DIN 50976
2- Zinc Electroplating After Fabrication,

As per: ASTM B633 / EN 12329 / ISO 4042/ BS 1706 / BS 3382 / DIN 50961
3- Powder Coating
Epoxy / Polyester / Epoxy & Polyester BS 3900 / ISO 2409 / ISO 1519 / ISO 1520
For more details see pages at the end of the catalogue
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Material Specifications
Material Thickness & Gauges
SFSP provides the following material gauges: 1.5mm (16 Gauge) 2.0mm (14 Gauge) 3.0mm (11 Gauge) (when specified). Usage of 1.5 mm thickness material is recommended for buildings up to 10 storeys high. For buildings over 10 storeys, we recommend the following:
Number of Storeys
1-10
Storey
All
Material Thickness
1.5 mm
1-20
1-9 10-20 1-6 7-20 21-30 1-9 11-30 31-45
2.0 mm 1.5 mm 3.0 mm 2.0 mm 1.5 mm 3.0 mm 2.0 mm 1.5 mm
1-30
1-45
Material Choice
SFSP provides refuse and linen chutes to customer requirements from the following high quality materials:
Material Stainless Steel Type 304 Stainless Steel Type 316 Galvanized Steel Type IB2 Aluminized Steel CR4 Aluminized STC (H2) 1.5 mm
* * * * *
1.5 mm
* * * * *
1.5 mm
* * * * *
Standard
BS 1449:2 BS 1449:2 BS 2989 ASTM A527M ASTM A463:2 BS 1470
Useful Weights
Material
Carboard stacked flat or baled, folded newspaper Food Waste, well compacted Vegetable waste, uncompacted Empty Bottles Mixed general refuse, similar to domestic General office waste and paper Waste paper loose in sacks
Kg/m3
500 600 200 300 150 50 20
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Technical Information
Original Equipment
Uni-Metal refuse chutes are specially designed for use in flats, hotels, hospitals, apartments, factories, condominiums, offices, commercial complexes and shopping centers. Anywhere, in fact where refuse needs controlling, moving and disposing at low cost.
Weatherproof Terminal Incorporation Bird & Insect Screen
Ventilation Fan
Indoor Chutes
The majority of refuse chutes are fitted internally within a building. Uni-Metal chutes can either pass through the floor slab of the building or be fixed within a vertical shaft.
Top Cover and Spigot Flushing Head Spray Keyed Access Door Controls (can be remote) Disinfecting & Sanitizing Unit Cleaning System Hopper
Outdoor Chutes
Uni-Metal refuse chutes can be fixed externally to most types of building, particularly useful when a refuse chute has to be provided after the building has been finished or where it is not possible to replace in the same location. External refuse chutes can be single or double skinned. Please contact our technical department for further advice.
Swaged Joint
Long Hopper
Choosing the Correct Size of Chute

SFSP provides a comprehensive range of refuse chutes, both in size and material choice. The choice of materials to be used are covered thoroughly elsewhere, the choice of refuse chute diameter is shown on this page. Historically, the most common size of refuse chutes were 375 mm and 450 mm. However we strongly recommend the use of 600 mm diameter chutes, as in practical terms this diameter is the least likely to cause any long term problems. Appreciating that design and space considerations sometimes lead to compromises, the table opposite is given as a guide to assist you in choosing the correct diameter of chute.
Reccomended Chute Diameter 500 mm 550 mm 600 mm 700 mm 800 mm 900 mm Plastic Sack Capacity 20 liters 30 liters 40 - 50 liters 40 - 50 liters 45 - 55 liters 50 - 60 liters No. of Apartments per Chute 21 - 30 31 - 40 40 + 40 + 45 + 50 +
Floor Support Frame & Clamp Band
Fire Sprinkler (optional)
Hopper (EXISTING CHUTES ONLY)
Automatic Fire Shutter Door with Fusible Link
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Variation
360 590 380 620
Refuse Chute Sizes
Uni-Metal chutes are available with the following standard internal diameters: 500mm (20), 550mm (22), 600mm (24) 700mm (28), 800mm (32), 900mm (36) N.B We will also manufacture to customers special requirements.
450
450
Height
600 600 mm hole through floor slab for 500 mm chute 500 mm diameter 410 690
650 650 mm hole through floor slab for 550 mm chute 550 mm diameter 460 740
Varies according to individual building design. SFSP provides chutes within the range of 1- 45 storeys, or from as small as 1 meter up to a maximum of 165-170 meters. Over this height two chutes should be provided, the first terminating at a mid building level refuse collecting room, the second chute to start at mid-building level and terminating at ground floor or basement level.
Shape
450 or 500 600 700 mm hole through floor slab for 500 mm chute 600 mm diameter 510 880 650 800 mm hole through floor slab for 500 mm chute 700 mm diameter 560 930 600
To give an unimpeded free flow of refuse within a chute, the best shape has proved to be circular, Uni-Metal refuse chutes therefore have a circular cross section. We will make square section chutes to customers special requirements.
Refuse Chute Trunking
600
700
Cut to shape from flat metal sheet, mechanical rolled into an accurate cylindrical from. Vertical seams are according to material type and gauge either lock seamed or welded, to give smooth, watertight sealed joints. the entire inner surface area of the trunking is smooth and free from any projections that will impede the free flow of refuse within the total vertical length of the chute.
900 900 mm hole through floor slab for 500 mm chute 800 mm diameter Chute Tube
1000 1000 mm hole through floor slab for 500 mm chute 900 mm diameter
Entry Section
Joint ring
Tipping Hopper
Intake Throat Sound Insulator
Wall after Chute installation
Supporting Frame
This could be described as the most critical component of a refuse chute. If it is not designed and manufactured correctly there is a probability the refuse chute will not work satisfactorily. The entry sections of Uni-Metal chutes are designed and manufactured within the constraints of BS1703:1977/ BS 5906: 1980 to ensure complete satisfaction. Flat metal sheet is accurately cut and shaped by highly skilled craftsmen, vertical seams being welded or lockseamed, horizontal are mechanically jointed or welded. Uni-Metal refuse chute entry sections have our specially designed Inner baffle, to prevent air or falling refuse already present in the chute from accidentally blowing back when any refuse hopper is opened.
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Floor Support Frames
Cut, shaped and drilled from 35x35x3mm or (38x38x5mm) mild steel angle with a rigid, welded construction. The frame holds a metal clamp band. The frame is rustproofed for internal use and hot dip galvanized for external use.
Angle Ring Joints
Used to join certain section of trunking. A factory fitted joint, to ensure chute stability, cut shaped and rolled from 25x25x3mm m.s. angle. Rustproofed for internal use and hot dip galvanized for external use. Angle ring joints are firmly bolted together and sealed during field erection.
Slip Joints
Mechanically swaged into the trunking, the slip joint gives up to 75mm tolerance. These joints are sealed during field erection with factory supplied sealant.
Material Specification & Choice
SFSP strongly recommends the use of stainless steel for the manufacture of refuse chutes. Stainless steel has the advantage of being resistant to the humidity, acid and alkalis contained within refuse. Stainless steel has no applied coating to wear off and most important has very high impact strength. For economy, SFSP also provides chutes from both galvanized steel and aluminized steel (Aluminized Steel to American Standards). Galvanized steel and aluminized steel, whilst not having the same qualities as stainless steel, are still used extensively for refuse chutes. We can also manufacture chutes in aluminum though, due to the softness of the material, we would only recommend its use where low weight is a key factor.
Authority
Uni-Metal refuse chutes are manufactured to conform to (where applicable): British Standards 1703: 1977 and BS 5906: 2005 where applicable and our standard design. German Industrial Code VDI 2162.
Type of use / user
Household/Residential Offices Hotels Total hotel waste based on number of rooms Restaurants Fast Food Oultlets Canteens Major Shopping Centers Major Supermarkets Secondary Supermarkets Department Stores Shops Hospitals Industrial Units 4/5 star hotel-per bed 2/3 star hotel-per bed per cover (dining space) per sale per cover per m of sales area
2
Formula
2 person/1 house/1 flat Per Person/10m2
Volume Per Week

0.3 m3 0.05 m3
0.35 m3 0.25 m3 0.75 m3 0.005 m3 0.10 m3 0.010 m3 0.015 m3 0.010 m3 0.010 m3 0.0075 m3 0.15 m3 0.005 m3
per m2 of sales area per m2 of sales area per m2 of sales area per m of sales area
2
per bed excluding clinical waster per m2 of floor space
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Accessories
Vents & Fans
Automatic Foul Air Exhaust Fan
installed at the top of the chutes, usually above roof level this ventilator maintains a smooth flow of fresh air within the refuse chute. Normally changing the air approximately 50 times per hour. The foul air exhaust fan helps prevent the escape of any bad odors or explosive gases released by aerosols etc, through refuse hoppers or into the refuse room. For use with vent pipes of (9) 230 mm diameter or above.
Standard Vent
Technical Specification
Air displacement 200m3/hour. Fan motor, Class H tropicalized continuously rated, 1300 RPM.
Electric Supply:
220/240 volts or 110/120 volts, 50/60 Hz. N.B. Flashed to roof by others.
Full Diameter with Insect Screen

Recommended on chutes if a foul air exhaust fan is not being specified. The full diameter of the Uni-Metal refuse chute is used to vent any foul air in the chute. The screen keeps out any insects or birds attracted to the vent pipe. An exhaust fan can be fitted to any full diameter vent pipe, complete with inspection door. It extends 4 feet (1.2m) above roof.
Standard Vent with fan
Insect Screen
Weathering Cowl
Insect Screen
fan
Access Door Roof Deck
Standard Vent with fan
Standard Vent without fan
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Cleaning Equipment
Automatic Chute Cleaning System

Specifically designed to clean the total vertical length of the internal surface of all chutes. The system is factory fabricated as an integral unit ready for immediate on site connection. A cylindrical housing with replaceable stiff nylon brushes is automatically lowered and raised by a geared electric motor. The nylon brushes scrape and clean the internal surface as they move down and up the chute. The water supply for flushing the chute, the electric motor and the built in safety overloads, are all individually controlled by a robust electric logic control circuit.
Water Supply
Water supply - normal header tank pressure or 1/2 bar recommended (approx. 1800 mm height)
Automatic Brushing Device
Electrical Specification
Supply 380/415 volts, 50/60hz, 3 phase Motor 1/6 HP 1600 R.P.M. continuous.
Disinfecting and Sanitizing Unit

Designed to give manual or automatic flushing of the internal surface of Uni-Metal chutes. Fitted above the topmost entry section of the refuse chutes as part of an automatic or manual cleaning system or on its own. Simple to operate and maintain, a disinfectant or sanitizing unit is recommended for use with every chute installation, particularly as it overcomes one of the problems associated with the use of chutes-strong odors. The specification given above can be changed by using a smaller volume stainless steel tank within an automatic chute cleaning system.
Flushing Spray Head
Water Supply Non Return Valve Chute Top Cover
Manual Cleaning System

Designed, like the automatic cleaning system, to clean the total vertical length of the internal surfaces of Uni-Metal chutes. This manually operated system is factory fabricated as an integral unit, ready for immediate on-site connection. A cylindrical housing, with replaceable stiff nylon brushes, is manually lowered and raised on a high geared winch which has a ratchet to give operator safety. The water supply to the flushing head spray is manually controlled by a conveniently placed gate valve. Manual cleaning is recommended on buildings up to 5 storeys high. Water supply normal header tank pressure, at least 1800 mm above spray head.
15 mm Flush Head Spray
10 Liter Tank
Disinfecting Unit
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Automatic Fire Sprinlker

Automatic Foul Air Exhaust Fan
Glass bulb sprinklers are recommended for fire protection inside the chute. Minimum requirement would be one sprinkler at the head of the chute in each chute. Pertinent international standard requirements call for this sprinkler to be incorporated in every second chute intake opening.
Sprinkler : 1/2 IPS, 68C (165F).

Glass Sprinklers can be used in conjunction with a normal water supply at a pressure of up to 8 bar.
Smoke Detection System:

This system shall be provided by the fire alarm subcontractor.
Solenoid Valve
Fire Shutter Doors

Type C Automatic Fire Shutter Door
Normally this type is widely used in both garbage & linen chutes. This type has a horizontal rolling door held by springs on each side connected to a fusible link. In case of excessive heat (or fire) the link gets fused at 165F (68C) causing the door to roll shut. The discharge is 1.5 hours fire rated. The Automatic Fire Shutter Door also has a manual closing facility and can be used in certain location as both a fire shutter-door and a manual cut off door.
Floor to Floor Height
Compactor or rubbish container
Chute Diameter + 8.25 cm
Chute Diameter x 2
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Accessories
Type D Top Hung Automatic Fire Door
Designed for use where it is not possible to fit a standard automatic fire shutter door. The top hung door gives the same 1.5 hours fire protection, but without the same degree of operator safety. (Safety fencing is recommended) Operation is by the top hinged counter balanced door pulling against a fusible link. In case of fire the door drops shut and is held closed by two retaining catches. Suitable for use with 600mm and 800mm linen chutes.
Floor to Floor Height
Linen Container
Spring Counter Balance with Fusible Link
Discharge Sections
Offsets
Reinforced Steel
Adjustable Support
Factory fabricated from the same material as the refuse chute, but in a heavier gauge to withstand the impact of falling bags. Offsets should not be less than 45 from the horizontal. Offsets are fabricated to all diameters of refuse and linen chutes provided by SFSP.
Manual Cut-off Door

Shuts or cuts off chute for cleaning, removal of containers or maintenance of refuse compactors or shredders.
Chute Diameter
500 mm 550 mm 600 mm 700 mm 800 mm 900 mm
Lengths
1000 mm 1100 mm 1200 mm 1400 mm 1600 mm 1800 mm
Width
550 mm 600 mm 650 mm 750 mm 850 mm 950 mm
45 min
Shut off gate / long form
Shut off gate / short form
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Sound Damping
Introduction
All metal refuse chutes can produce, in certain circumstances, uncomfortable levels of noise. A factory applied coating of a proven sound dampening compound will dramatically reduce noise level produced by resonant vibrations in metal refuse chutes.
Internal surfaces not coated
Application
Factory applied at the same thickness as the metal substrate or more and over the total area of the exterior surface of the refuse chute, (except refuse, hopper face and side hung door faces)
Stainless steel hopper faces not coated Exterior Surfaces Coated
Sound Damping Paint Typical Properties

Density Total solid content Viscosity Thermal conductivity Color Actual spreading rate Flammability
1.2 kgs/litre 42.0%1% by volume 380 Kreb gram units Good thermal insulator Beige 1.8 kg/m2 Non flammable
Hoppers
General
Uni-Metal refuse hoppers are supplied with uni-metal refuse chutes or supplied for separate fitting as independent or replacement hoppers. Designed to eject loose or bagged refuse directly into a refuse chute or a container.
Materials and manufacture

Factory fabricated with a robust welded steel construction. The double skinned satin stainless steel facings have a special fire resistant core giving a 1 1/2 hour fire rating.
Finish
Base and side cheeks from epoxy powder coated mild steel sheet. Door facings in stainless steel.
Operation
Hopper door pivots on an anti vandal hinge and is counter balanced to be self closing and self sealing against a fire resistant seal. Uni-Metal hoppers are specially designed to prevent blockages inside refuse chutes
Application
For use with refuse chutes of 500, 550, 600, 700, 800, and 900mm internal diameter or as independent replacement hoppers.
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Hoppers comply with BS 476 and BS 5588

Smoke resistant Fire resistant Flush fitting Self closing : meets BS 476 section 31.1 : meets BS 476 part 22, section 6 : in accordance with BS 1703 6.3.3.5 : hopper door quietly and safely self closes after every operation in accordance with BS 1703 6.3.3.4 Hopper doors are made out of stainless steel or primed enameled steel. Chute hopper doors are available in different sizes but commonly used ones are:
Chute Diameter
500 mm 550 mm 600 mm 700 mm 800 mm 900 mm
Lengths
450x450 mm (18x18) 450x450 mm (18x18) 500x550 mm (20x22) 600x900 mm (24x36) 600x900 mm (24x36) 700x950 mm (28x36)
Width
450x450 mm (18x18) 450x450 mm (18x18) 450x450 mm (18x18) 600x900 mm (24x24) 600x900 mm (24x24) 700x950 mm (24x24)
Electromagnetic Door Lock (Electric Interlock)

Introduction
Electromagnetic door locking systems are used to enhance the safety of garbage and linen disposal chute systems; although not required by law, they considerably improve and ensure proper operation of intake doors.
Chute Tube Outside sound damping compound Red light, chute busy Elecrtic lock covered to avoid damage Bottom Hinged Door Tipping Hopper
Application
Electric latches can be incorporated in tipping hopper and side-hinged door fixtures; they can be coupled to warning light indicators, signal light indicators, smoke and fire alarms so that the doors remain closed in an emergency situation. Coupled with timers they can be used to control and dictate operating hours of the chute system. Door control is made at the central switchboard so that when one door is open, all others remain closed. This arrangement prevents injury to operating personnel by a falling bag should the chute be used simultaneously at two different levels in disposal, for instance.
Design
Electromagnetic door locking systems are fitted under the filler frame on tipping hopper and bag intake doors. In the door leaf a falling latch is incorporated which can be opened in an emergency by a simple allen key. The lock is operated via a green illuminated pushbutton; a red indicator lamp signaling that the chute has no access. All components of a door locking system and the operating controls are connected during installation and the final connection to the power unit is done by the main contractor.
Chute Tube Outside sound damping compound Red light, chute busy Side hinged door Elecrtic lock covered to avoid damage Tipping Hopper
Operating instructions
1- All doors shall be locked when the chute cleaning systems are in operation. 2- Doors can only be opened individually, a feedback contact preventing opening of other doors; an indicator lamp on the switchboard indicates that a door is open. 3- When all doors are locked it may be that the smoke detectors or fire alarms have been triggered. 4- When work is going on in the collection room, personnel safety should be ensured by closing all doors to the system via the switchboard.
Supply requirements & specification
- Electro magnetic solenoid bolts. - 220/240 volts. 50/60 Hz. 10 Amps max. or 120/240 volts. 50/60 Hz 5 Amps max. - Low power factor - Pre-set timer. Electric supply as above - Delay on/off. Range 5/200 seconds.
SFSP
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Linen Chutes
Introduction
Uni-Metal linen chutes are the most efficient method of quickly and economically disposing of soiled linen in multi storey buildings. The dirty linen is usually bagged before loading into the chute. Side hung doors with large openings are therefore the normal standard on linen chutes. Hospitals generate about 3.0 kgs. of soiled linen per bed per day and a similar figure can be used for hotels. The increasing cost of using lifts and maintaining labour in hotels and hospitals reinforces the decision to install a linen chute.
Stainless steel Trunking Self Closing Stainless steel Side Hinged Door
Application
Original equipment installed in hospitals and hotels for the vertical movement of loose and bagged soiled linen.
Angle Ring Joint Floor Support Frame
Uni-Metal linen or laundry chutes have the same basic specification as refuse chutes. For details on the construction, material specification and choice please see previous pages. A full specification for Uni-Metal linen chutes can be found in this section.
Clamp Band with 3 mm Rubber Insent
Linen Chute Sizes

Available in either 600mm or 800mm diameters though in practice the 600mm diameter is adequate for most purposes.
Linen Chute Doors

SFSP normally recommends the use of a 450 x 450mm door for use with linen chutes and would also recommend the use of electric interlocks. Linen chute doors are side hung on stainless steel hinges, with either separate or master keyed locks. The doors are fully self closing on an efficient hydraulic self closer. Labels can be attached bearing the message LINEN ONLY in english and/or the local language.
Fire Safety
To meet British Standards of fire safety an automatic fusible linked fire shutter door with a 1 1/2 hour fire rating should be fitted to the bottom of the linen chute, in the linen collection room. Fire sprinklers are also recommended to be fitted at every second floor. The sprinklers are fitted inside the chute entry section and do not interfere with the loading or fall of the soiled linen.
Electric Interlocks
To give increased operator safety we strongly recommend the use of time delay interlocks inside hung door linen chutes.
Accessories
The majority of accessories are available with linen chutes as are deceleration tracks, trolleys and containers for carrying bagged or loose linen-the range can be seen in the containers section.
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Deceleration Tracks
Soiled linen bags, when fully loaded, can weigh between 25 to 50kgs, dependent on size and the manner in which they are packed. A 50kgs solidly packed bag of soiled linen achieves a reasonably high terminal velocity and it is in this type of situation that SFSP recommends the use of deceleration tracks. For buildings of up to 5 storeys, a short deceleration track should suffice. Obviously, the higher the building the longer the length of deceleration track. Appreciating that floor space is always at a premium, SFSP offers, curved and helical deceleration tracks, to achieve the same result in less space. Deceleration tracks can also be used to bring the bagged linen directly onto a sorting table. Made from stainless steel and jointed by R.S. angle rings. Support stands are made from R.S. angle, painted ready for bolting to floor or wall. Illustrated are standard types. Other lengths and models are available to customer specification to match height and width of the linen chute. N.B. Drawings show deceleration tracks with cut-out
Straight Short Deceleration Track
Deceleration Track Delivering Bagged Linen to Sorting Table
Curved Deceleration Track
SFSP
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Refuse Chutes Examples
360 590
A B 450
410 690 A 450 or 500 Floor to floor height
B C D
Floor to floor height
C D E F G 700 mm hole through floor slab for 600 mm chute
600 mm hole through floor slab for 500 mm chute
F G H
750
All dimensions in mm A. Cowl with insect screen. B. Automatic exhaust air fan with access door. C. 1 1/2 hour fire rated hopper. D. Angle ring joint. E. Floor support frame F. Floor opening to be infilled by contractor. G. Enclosing walls built after chute installation. H.Fire shutter door. NB. Flashing of vent pipe to roof by other.
All dimensions in mm A. Full diameter vent and cowl (or as specified) B. Disinfecting and sanitizing unit C. Automatic chute cleaning system D. 1 1/2 hour fire rated hopper E. Floor support frame F. Floor opening to be infilled by contractor G. Enclosing walls built after chute installation H. Sprinklers I. Fire shutter door J. Discharge section
SFSP
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Complete Standard Refuse Chute Specification for a Storey Building

Part 1: General
*2.07 Disinfectant and Sanitizing Unit. A factory fitted disinfectant and sanitizing unit shall be provided. The unit shall be automatic in operation capable of injecting odour counteractant into the supply of the automatic brush cleaning system. YES NO *2.08 Ventilation. The chute shall extend through the roof, terminating 1.2m above roof level complete with a weathering terminal or as specified. *2.081 Exhaust Fan. The manufacturer shall provide a Factory fitted foul air exhaust fan, the fan to be fitted internally in the refuse chute above roof level. An access door will be provided for servicing the fan. The fan shall be protected above and below by lightweight Mesh screens, which are to be removable for cleaning. The fan motor shall be 1/6 HP, Class H continuously rated, capable of a 200m3/hour air displacement. Electric supply 220/240v, or 110/120v, 50/60 Hz, 0.8A. YES NO *2.09 Sound Damping. The total vertical length of all exterior surfaces of the refuse chute shall have a factory applied coating of Sound Damping Compound. The coating shall be applied at the rate of 1.8kgs/m2, or to give a coating of not less than the thickness of the substrate. YES NO *2.10 Chute Construction. The chute shall be fully factory assembled and all joints except those required to separate the sections for shipment and installation, shall be lock seamed or welded. The hopper door shall be bolted in place on the entry sections and checked to ensure proper alignment with the inner baffle plate. Sections shall fit inside the section below and there shall be no bolts, rivets or other projections inside the chute, to impede the free flow of falling refuse. The manufacturer shall provide sealant to ensure all joints are watertight and further provide all other equipment necessary to execute the contract. *2.11 Automatic off/ on sprinkler, fully automatic currentless
*1.01 Included. Supply and installation of refuse chute system, with certain accessories and ancillary equipment as specified. *1.02 Not Included. The provision of floor drains, water taps, electrical isolator boxes, infill floor slabs and erection of enclosing walls or the connection of electric or water supply to any equipment in this section. 1.03 Authority. The provided equipment shall meet the requirements of BS 1703: 1977 and BS5906: 2005. Design and components currently used in Uni-Metal refuse chutes shall be considered the standard for quality, performance and appearance. *1.04 Service and Parts. The manufacturer shall maintain the ability to supply spare parts and components, for a period of three years from the date of manufacture. *1.05 Manufacturer. Products for use in this section shall be provided by: Specialized Factor for Steel products (SFSP) Jeddah, Kingdom of Saudi Arabia. Tel. + 966 2 6374482 Fax. +966 2 6361963 (or other equal and approved). *1.06 Submittals. Following receipt of order the manufacturer shall provide fully dimensioned shop drawings for approval prior to manufacture.
Part 2: Products
*2.01 Supply. As detailed on drawing a mm internal diameter refuse chute system as manufactured by Specialized Factory for Steel Products (SFSP) *2.02 Material Trunking. All vertical chute trunking, chute entry sections and vent pipes shall be manufactured from mm stainless steel . Stainless steel used in this section shall be type 304 stainless steel to BS 1449 or as specified. *2.03 Hoppers. Shall be provided to storeys of the refuse chute and manufactured as follows: The hopper door face will have maximum size of x mm and be designed to ensure that refuse inserted into the hopper cannot cause a blockage in the chute. The hopper shall be self closing and sealing, have a 1 1/2 hour fire rating. *2.04 Floor Support Frames. The manufacturer shall provide No 35 x 35 x 3mm R.S.A. frames with welded clamp bands. All fixing nuts and bolts to be rustproofed after manufacture. *2.05 Discharge. The manufacturer shall provide a stainless steel discharge to be connected to the underside of a fire shutter door. Fire shutter shall be automatic in operation and be capable of cutting off the chute and its shaft from the refuse room. *2.06 Chute Cleaning. The manufacturer shall provide a factory fitted electrically powered automatic chute cleaning system. The chute cleaning system, to be fitted above the topmost entry section, shall have its own separate housing and side hung, Stainless Steel faced lockable access door. The cleaning system shall consist of a cylindrical housing, with two bands of stiff nylon brushes firmly attached, a geared electric motor,cable, stabilizing weight, flushing head spray and the manufactures standard electric logic control installed to ensure efficient cleaning of the internal surfaces of the chutes.
Part 3: Execution
*3.01 Equipment. Shall be protected at all times from physical damage. Immediately upon delivery on site the equipment shall be stored in a safe and weatherproof location. *3.02 Construction waste. Under no circumstances shall the chute be used for construction waste. *3.03 Inspection prior to installation. The manufacturer shall inspect the area of installation, verify any dimensions and advise of conditions detrimental to proper and timely completion of the work. *3.04 Installation. The manufacturer shall where instructed, provide experienced technicians to install the chute. The chute shall be installed in compliance with the manufacturers standard instruction and shop drawings. *3.05 Testing and Commissioning. The manufacturers technician shall test and commission the refuse chute system after repairing or replacing any damaged parts. *3.06 Acceptance. The manufacturers certificate of acceptance shall be signed by the main contractor or client, on successful completion of this work. *Optional Items-Please Specify Where Required
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Linen Chutes Examples
410
500 A
410
600 A
450
600 B Floor to floor height Floor to floor height
700 700 mm hole through floor slab for 600 mm chute
900 900 mm hole through floor slab for 800 mm chute
D Floor to floor height Floor to floor height 600 E 800 750
750 750
750
F Floor to floor height Floor to floor height G
F H
All dimensions in mm A. Full diameter stainless steel vent (or as specified). B. 2 hour fire rated side hung door entry. C. Support fixed to shaft wall by special gallows bracket. D. Enclosing walls built after erection of chute. E. 1/2 sprinkler head to be fitted every other entry. F. Fire shutter door fixed to underside of floor slab. G. Reinforced angle discharge. H. Tubular Support
All dimensions in mm A. 150mm diameter vent (or as specified). B. Face wall built after erection of chute. C. Electrically interlocked side hung doors. D. Chute support mounted on structural floor. E. Floor opening to be infilled by builder. F. Fire shutter door fixed to underside of floor slab. G. Master control panel for interlocks (1500 mm off floor level). H. Short deceleration track.r.
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Complete Standard Linen Chute Specification for a Storey Building

Part 1: General
*2.06 Electric Interlock. The manufacturer shall provide with each side hung door, an electro-magnetic solenoid bolt. The electric interlock system should be mounted in the panel above the entry section. Operation shall be push button, with one indicator lamp, green indicating ready for operation and Red indicating system in use. The master control box for the interlock system shall be mounted in the laundry room, close to the linen chute discharge point. The interlock system shall operate off a 120/240v electric supply reduced to 24v for safety and shall have a manufacturers factory fitted preset timer. The timer shall be preset to allow single use of the chute at any given time. (Optional) *2.07 Construction. The linen chute shall be fully factory fabricated and all joints except those required to separate the sections for shipment and installation, shall be welded or lockseamed tight. The side hung doors and electric interlocks shall be factory fitted and tested. All chute sections shall fit inside the section below and there shall be no bolts, rivets or other projections inside the chute to impede the fall of the linen. The manufacturer shall provide sealant and all other necessary equipment to successfully execute his contract.
*1.01 Supply as detailed on drawings a eter linen chute as provided by SFSP.
mm internal diam-
*1.02 Not Supplied or included in this section, the provision of floor drains, water taps, electrical isolators, infill of floor slabs and erection of any enclosing walls or the connection of electric or water supply to any equipment in this section. *1.03 Manufacturer. Specialized Factory for Steel Products SFSP, Kingdom of Saudi Arabia. Tel. + 9662 6374482 Fax. 9662 6361963 . (or other equal and approved) *1.04 Submittals. The manufacturer shall supply detailed shop drawings for approval prior to manufacture (following receipt of order).
Part 2: Product
*2.01 Material. All vertical chute trunking entry sections and vent mm stainless steel Type pipes shall be manufactured from 304 BS1449 or as specified. *2.02 Doors. The manufacturer shall provide No.600mm x 600mm stainless steel, fully opening, automatically closing side hung doors. the doors shall be self sealing, with a lockable handle, key to pass and have a 2 hour fire rating. *2.03 Ventilation. The manufacture shall provide, from the top entry section on the th storey, a top cover plate with sufficient mm diameter to pass through the roof space vent pipe of terminating 1.2 meters above the roof with a terminal and weathering cravat, or as specified. *2.04 Discharge. The manufacturer shall provide a 2mm stainless steel angled discharge, with a tubular leg for additional support or a deceleration track. The discharge section shall pass through a 1 or 2 hour fire rated, fire shutter door complete with 165F fusible link. (As specified) *2.05 Sprinkler. As a fire precaution the Manufacturer shall fit a 15mm sprinkler to the top cover plate, above the entry section on the top floor and/or at every other floor. (Optional)
Part 3: Execution
*3.01 Equipment shall be protected at all times from physical damage. Immediately upon delivery on site the equipment shall be stored in a safe and weather proof location. *3.02 Construction waste. Under no circumstances shall the chute be used for construction waste. *3.03 Installation. The manufacturer shall, where required, provide experienced technicians to install the linen chute. The chute shall be installed to the manufacturers standard instructions and shop drawings. The manufacturers technicians shall test and commission the linen chute system, after repairing or replacing any damaged or non functioning parts. *3.04 Acceptance. The manufacturers certificate of acceptance shall be signed by the main contractor or client, on successful completion of this work.
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Garbage Containers
Type MGB
Capacity: 1.1 m3 Material: DIN 30700 hot-dip galvanized steel Specifications:
- Body and lid hot dip galvanized - Form stability through slotted all around running tube profile - Dome lid hot dip galvanized vaulted and reinforced - Special tension spring for easy opening - Remains in 2 positions with an automatic locking device - Moulded rubber hand protection - Frontally operated central locking - Water drain for cleaning purposes - 4 swivel wheels 360O maintenance free ball bearing with solid rubber tires - Carrying capacity per wheel 400 kg - Lateral central locking device of two front wheels - Nominal volume 1100 I - Permissible total weight 500 kg
Metal strip hand guard
Moulded rubber hand guard
Options:
- Instead of central locking, brake on single wheel - Towing gear with trailer bracket and coupling, heavy wheel implemention - Colour coded lid - Slot opening in lid for recycling waste - Lid locking device - Special body treatment for collecting hazardous waste (filling stations, vehicles workshops etc.)
1030 1360 1260
Lid in fully opened stop position
Frontal Operation of Central Locking Lock
1460 1220
Foot Pedestal 250
750
150
880
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Type MGD 2.5
Capacity: 2.5 m3 Material: DIN 30738 hot-dip galvanized steel Specifications:

- Hot dip galvanized body - Formstability through box-profile framework - Strengthening ribs at body, bottom reinforced with stable wheel cases - 2x360O swivel wheels with direction fixing device at the front 200 mm diameter - 2x360O swivel wheels at the back with single wheel stop 200 mm diameter - Galvanized sliding lid - Lateral and rear sliding lid - Capacity: 2500 lid - Weight: approx. 310 kg (body 2mm steel) - Total weight: 1500 kg
Options:
- Skids instead of wheels - 2 fixed wheels 200 mm diameter at the front - Central brake for the rear swivel wheels - Interlocking device on the rear steering wheel - Towing gear with heavy-duty-wheels for collective- transportation - Reflex warning-foil at the corners - Owner-stamping in the lid - Slot-opening in the fore lid - Locking device of the fore lid - Locking device for the rear lid for controlled collection with rear lifts - Horizontal sliding grip at the rear - RAL color painting on zinc coating primer
2050 1830
1600
120
1370
Interlocking device of the rear swivel wheels: Interlocking device of the rear steering wheels. The operating lever is optional to the waste disposals at the receptacle left or right behind. This lever is welded with a spindle which connects the brake equipment of the two steering wheels. Essential advantages of this system: 1. Lateral order of the lever-short way of the worker of the vehicle to the activity-lever. 2. Trouble-free activity of the interlocking device under optimal place utilization of the receptacle (House-walls or alike)
470
1610
200
280
490
248
100
200
995 1280
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Type MGD 4.5
Capacity: 4.5 m3 Material: Galvanized steel Specifications:

- Hot dip galvanized body - Formstability through box-profile frameworks - Strengthening ribs at container body, bottom reinforced and stable wheel cases - 2 fixed wheels at the front 250 mm diameter - 2x360O swivel wheels at the back with single wheel stop 250 mm diameter - Galvanized sliding lid - Lateral and rear slide grips with steering handles - Content : 4500 Iid - Weight: approx. 420 kg (body 2mm steel sheet)
Options:
- Skids instead of wheels - 4x360O swivel wheels instead of 2 fixed wheels at the front, with direction fixing device at the front wheels - Interlocking device on the rear steering wheel - Towing gear with heavy-duty -wheels for collective-transportation - Reflex warning-foil at the receptacle-corners - Owner-stamping in the lid - Slot-opening in the fore lid - Locking device of the fore lid - Locking device of rear lid for controlled collection with rear lifts - Horizontal sliding grip at the rear - RAL color painting on zinc coating primer
Lid locking device
Conical stabilizing beads
Screwed pocket
Fixed wheel
Folded pocket edges
360 degree swivel wheel
2050 1840
2080
470 200 280 1790
1600
120
490
995 1280
250
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Type MGC
Capacity: 1.53 m3 Material: Galvanized or stainless steel Specifications:

- Refuse container capacity 2 cubic yard (1.53 m3) type MGC as above shape. - All made of high tensile steel ST52-3, 2mm thick, reinforced at front top edge by 30mm diameter round bar. - Top edges surrounded by U shaped channels (3mm thick). - Four heavy duty swivel caster wheels of 8 diameter two with brake and two without brake. - Continuous inside welding. - Two coats of epoxy primer and two coats of final color on request. - Container without cover. - Made to be lifted by the refuse compactor.
1000 mm
1550 mm
850 mm
1000 mm
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Tipping Truck Container Skips

Type HM
A 1040
885
1100
1600
A C
885
2200
1600
Type Capacity Dimensions

A B C D
HM 1
4
HM 2
7
HM 3
10
HM 4
12
HM 5
4.4
HM 1
2950 1100 800 1870
HM 2
3370 1500 840 1850
HM 3
4100 1700 1100 1850
HM 4
4100 2000 1100 1840
HM 5
2950 1300 1880
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Garbage Compactor
Type H 150
1. Operation: Automatic hydraulically operated. 2. Operating Pressure: 40, 000 lbs. 3. Compaction: Compacts refuse 15-20% of original volume. 4. Packaging: Packages refuse directly into heavy gage plastic sacks or containers. 5. Capacity: 750kg/Hr. 6. Compaction Chamber: 0.20 M3 with a machine cycletime of 40 seconds giving a theoretical compaction volume of 18M3/hr. 7. Construction Compactor: Strengthened 10mm steel plate. 8. Compacting Ram: The compacting ram is made from 6mm plate with the face of the ram increased to 25mm plate to effectively handle the 40.000 lbs pressure. 9. Compaction chamber: Shall have hardened steel shearing blades. 10. Hydraulic Power Pack: Pre-packed fully connected integrally mounted system to develop over 3000 PSI. Normal operating pressure 1000 PSI (Approximately). 11. Motor: 40 Second cycle. Time 4 kw-1450 RPM. 12. Pump: Pressure balanced, external oval gear type. 13. Electrical control: Housed in a keyed access cabinet. 14. Other Feature: Repeat hammer action and automatic attendant alarm.
Refuse fed manually or falling down the chute directly into the compactor trips the photo electric cell. The compaction cycle commences
Refuse is automatically sprayed for with strong disinfectant to protect against insects and reduce any airborne smells.
Compactor ram pushes refuse through shearing teeth and then through compaction chamber into heavy guage container.
When the compactor is full the attendant unlashes container from compactor and wheels the container away. Fits empty container.
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List of Equipments to be Supplied

YES
1 2 3 3.1 3.2 4 5 6 7 8 8.1 8.2 8.3 8.4 9 9.1 9.2 9.3 10 10.1 10.2 10.3 10.4 11 12 13 14 15 16 16.1 16.2 17 18 19 20 21
Chute Vent Exhaust Fan Access Door Material Size Soleniod valve Chute Vent Cleaning equipment /Brushing device Sanitizing / Disinfecting unit Chute Tube Material Diameter Thickness Length Intake Throat Cylinder Material Diameter Thickness Hopper Door Material Size Electric Lock Light Supporting Frame Deceleration Track Fire Cut off Door Cleaning Sprinkler Control Panel Container Material Type Sorting Table Smoke detection element Control panel for smoke detecting element Central flushing unit
NO
No. of Pieces
mm
SFSP
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Materials
MILD STEEL
Sheets and Coils (Flat products of ordinary quality) Non alloy steels EN 10025-2: 2004 / S235 JR, S355 JR
A. Hot Rolled Steel Coils and Plates / S235 JR, S355 JR
Designations and comparisons between designations

Euro Norm Euro Norm Euro Norm Germany U.K. France USA USA
EN 10025-2
EN 10025:1990 + A1 : 1993 S 235 JR G2 S 355 JR
EN 10025: 1990 Fe 360 B Fe 510 B
DIN 17100 : 1983 RST 37 - 2 St 52 -3
BS 4360: 1996 40 (A) B 50 B
NF A 35-501
ASTM A283M (A633M) Grade C & D Gr. C & D
ASTM A 1011 01a CS SS Grade 33 SS Grade 50
S 235 JR S 355 JR
E24 -2 E36 - 2
Japan
Japan
China
INDIA
International
JIS 3101 SS 400 SS 490
JIS 3106 SM 400 A SM 490 A
GB 700 (GB / T 1591) Q 235 B (Q 345 B)
IS IS 226 IS 961
ISO E 235 B (E355C)
Mechanical properties
Name Grade Number Yield Stress Re N/mm2 Tensile Strength Rm N/mm2 Impact Strength KV J t oc
S 235 JR S 355 JR
1.0037 1.0045
235 355
360 - 510 510 - 680
27 27
20 20
Notes:
- S235 JR : S = Structural steel ; 235 = Minimum yield strength in N/ mm2 or MPa JR = Flat products; longitudinal charpy v-notch impact strength class 27 J @ 20 oC - BS 4360, is gradually being replaced by EN 10025 BS 1449 steel plates, sheets and strips. - Fittings are manufactured from steel meeting the minimum requirements of ASTM A907 SS, Grade 33. - ASTM A907 / A907M-96 withdrawn in 2001 and replaced by A 1018 / A1018M. Covers hot rolled heavy thickness carbon steel sheet and strip of structural quality in coils beyond the size limits of specification A570 / A570M CS = Commercial Steel , SS = Structural Steel, DS = Drawing Steel, SQ = Structural Quality - ASTM A 1011 (formerly ASTM A570 and ASTM A572); SS Grade 33 : SS = Structural Steel, 33 = Minimum yield stress RP 0.2 = 33 ksi = 230 MPa = 230 N/ mm2 (To convert from ksi (kilo square inch) to MPa (Mega Pascal) or N/ mm2 or multiply by 6.97) - Temporary anti corrosion protection. (made by oiling) Slight oiling : 0.4 0.7 g/m2 on each side Medium oiling : 0.8 1.2 g/m2 on each side Heavy oiling : 1.3 2.0 g/m2 on each side (Oiling is done by: mineral oil, esters and additives) - Tolerances are set down in EN 10151:1992 - Standard for dimensions : EN 10162
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B. Cold Rolled Steel / DC01
Mild unalloyed steel grades for cold forming

Euro Norm Germany U.K. France Italy USA Japan India China
EN 10130 DC01
DIN 1623, Part 2 St12 (Fe P01)
BS 1449: Part 1 CR4
N FA 36-401 F12
UNI 5866 Fe P01
ASTM A366 (SAE 1010)
JIS G 3141 SPCC
513/94 O
GB699 - 88 Gr. 08/08F
DIN, BS, NFA & UNI are replaced by Euro Norm
Name Grade Number Yield Stress Re 2
N/mm
Tensile Strength Rm N/mm2 270 - 410
Fracture Elongation A 80 % 28
DC 01
1.0330
140 - 280
Surface Quality
Euro Norm Germany U.K. France Italy USA
EN 10130 A B
DIN 1623, Part 2 3 5
BS 1449: Part 1 GR ( General Purpose) FF ( Full Finish)
N FA 36-401 X Z
UNI 5866 MA MB
ASTM A366 CLASS 2 CLASS 1
A = normal surface quality. B = best surface quality.
Surface finish
- Dull finish or matte - Bright finish
Surface treatment
P PC PO C CO O U Phosphated Phosphated & Chemically Passivated Phosphated & Oiled Chemically Passivated Chemically Passivated & Oiled Oiled Untreated
Notes :
- Tolerances to DIN EN 10131, ASTM A568. - Commercial quality by steel (CS), ASTM A366 and ASTM A1008 CS type B.
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GALVANIZED STEEL
C. Continuously Pre-Galvanized HotDip Zinc Coated / DX51D + Z Steel Sheets, Strips and Coils for Cold forming(Forming & Drawing Quality) (Lock Forming Quality LFQ)
Euro Norm Germany DIN 17162 /1 U.K. BS 2989 France NFA 36- 421 Italy UNI 5753 USA USA ASTM (amendment) A 653 - LFQ Japan JIS G 3302 India
EN 10327 (EN DIN / EN BS)

DX 51 D + Z
ASTM
(old)
IS
St 02 Z (Fe P02 G) Z
Z2
GC
Fe P02 G
A 527 M
SG CD1
Grade
DX51 D + Z Steel
Number
1.0226
Grade
0.2 % - Proof Stress RP 0.2 N/mm2
Tensile Strength Rm N/mm2 270 - 500
Fracture Elongation A 80 %
140
22
Surface finish
Euro Norm EN 10142 /147 Germany DIN 17162/1 U.K. BS 2989 France NFA 36-421 Italy UNI 5753 USA ASTM Japan JIS G 3302
A146
NA MA MB MC
NA MA B C
Spangle N
Minimum Spangle M
NA MA B C
Regular Spangle
Minimized Spangle
Regular Spangle Minimized Spangle -
Regular Spangle
Minimized Spangle
Smooth
Extra Smooth XS
Skin passed -
Skin passed -
Appearance
N = Normal rose pattern M = Reduced (minimized) rose pattern
Zinc coating surface finish

Normal or regular spangle This finish is obtained during normal solidification of a hot-dip zinc coating on steel, and results in the formation of a coating which exhibits either no spangle or zinc crystals of different sizes and brightness. However, the zinc appearance has no effect on either the quality or corrosion resistance of the coating. Flattened minimized spangle This zinc coating finish is obtained by restricting the normal zinc crystal growth followed by the application of a skin pass process. This finish is recommended for applications where a high gloss paint finish is required. It is available for zinc coatings mass up to Z275, and a maximum material thickness of 1.20 mm if passsivation is required, or a maximum thickness of 1.60 mm if passivation is not required.
Quality
Normal surface. Errors on surface can occur Improved surface. Small errors are allowed (Skin passing) Best surface. One error free side (Skin passing)
Garbage and Linen Chutes Coating thickness

Euro Norm Germany
SFSP
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U.K.
France
Italy
USA
Japan
Z100 Z120 Z140 Z200 Z225 Z275 Z350
100 200 275 350
G100 (100 g/sqm) G200 (200 g/sqm) G275 (275 g/sqm) G350 (350 g/sqm)
Z100 Z200 Z275

Z350
Z100 Z200 Z275 Z350
G40 G60 G90 -
Z 12 (120 g/sqm)
Z 18 (180 g/sqm)
Z 27 (270 g/sqm) Z 35 (350 g/sqm)
(G60 means 0.6 oz/ft2 coating thickness) (to convert from oz/ft2 to g/m2 multiply by 306)
Zink layer
Coating designation
Surface treatment
Minimum coating mass g/m2 Triple spot test Single spot test 85 90 120 170 195 235 300 Coating thickness m 7 8 10 14 16 20 25
C O CO U
Chemical passivation Oil Chemical passivation and Oil Unoiled and unpassivated
Z100 Z120 Z140 Z200 Z225 Z275 Z350
100 120 140 200 225 275 350
-The coating weight of an area of 1 m2 including both surfaces -Coating thickness (m) is calculated from triple spot test values, and is for one side only
Notes:
- DX 51D Bending and profiling quality in ASTM is CS Type B (Commercial Steel Type B) - Hot dip galvanized steel is produced on continuous zinc coating lines from either cold rolled (thickness range 0.27 to 2.0 mm) or hot rolled (thickness range 2.01 to 3.0 mm) steel substrate; it is produced to the requirements of EN 10327, EN 10326, EN 10142, EN 10143, ASTM A 653M (Grade 33) - EN 10327 supersedes EN 10142 - Hot rolled substrate Due to the nature of the hot rolling process, surface blemishes such as surface scratches and coil breaks which may be high lighted by the zinc coating, can occur on materials with a thickness of greater than 2.01 mm. Neither of these defects will affect the functionality of the materials. - Wet storage corrosion white rust Normally light white staining on galvanized steel is not a reason for concern. Either under a heterogeneous film of water, or under permanent condensation, white rust appears on the surface of the steel sheets. It is a precipitation of basic salts of zinc Zn (OH)2 that combines with CO2 to form a protective layer called Zinc Hydroxycarbonate. - In case of ASTM specification, the specification of hot-dip galvanized steel sheet was unified as ASTM A653. - However the former specifications likely to ASTM A526, A527, A528 are also used. - Bending Quality of EN specification is called Lock Forming Quality (LFQ) in JIS or ASTM.
Performance in dry atmosphere

crack
Zn (anode) Fe (cathode) Formation of Zinc Hydroxide which fills in the crack. Zn (anode) Fe (cathode) Zn (anode) Fe (cathode) Zn (anode)
Zinc Salt
Parts can be used in dry atmosphere without influence of aggressive particles. The cut edge of these sheets with a thickness of approx. up to 1.5 mm are by experience sufficiently protected by the cathode protection against corrosion in almost dry atmosphere.
Period for first maintenance

Pre-galvanized Hot-dip Zinc Coated steel -typical period (years) to first maintenance
Mass g/m including both surfaces 275 350 Coastal 2-5 2-5 Industrial and Urban 2-5 2-5 Suburban and Rural 5-10 5-10
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D. Electro Galvanized Steel (Electrolytic Coating) / DC01 + ZE

Euro Norm Euro Norm Germany U.K. France Italy
The base material for electrolyticaly coated steel is cold-rolled, annealed, lightly temper rolled strip
USA
Japan
Japan
EN 10152 DC 01 + ZE
EN 10152 - 92 Fe P01 ZE
DIN 17163-88 St 12 ZE
BS 1449 /1 CR 4
NF 36-401 C
UNI 5866 Fe P01
ASTM A146 A591 - CQ
JIS G 3313 SECC
JIS G 3141 SPCC
Name Grade Number Yield Stress Re N/mm2 DC 01 + ZE 1.0330 140 - 280 Tensile Strength Rm N/mm2 270 - 410 Elongation A80 % 28
Coating thickness (EG)

Coating Designation* Nominal Zinc coating values for each surface Thickness Mass m ZE 25 / 25 ZE 30 / 30 ZE 50 / 50 ZE 100 / 100 2.5 5.0 7.5 10.0 g / m 18 36 54 72 Minimum Zinc coating values for each surface Thickness Mass m 1.7 4.1 6.6 9.1 g / m 12 29 47 65 E16 ZE 25/25 E24 ZE 50/50 E40 ZE 75/75 ZE 100/100 Marking
(to convert from g /m2 to oz / ft2 multiply by 0.00327) *After BSEN 10152:1994
Surface treatment
P PC PO C CO O U Phosphated Phosphated & Chemically Passivated Phosphated & Oiled Chemically Passivated Chemically Passivated & Oiled Oiled Untreated
Surface finish :
m = normal r = rough
Surface quality
A = normal quality / standard B = best quality / full finish Notes :
- Tolerances : on dimensions and shape to DIN EN 10131 - ZE = Pure Zinc electrolytic coating
ALUZINK STEEL
E. Aluzink Steel / DX51D + AZ
Steel for forming
Euro Norm Germany USA
Surface Treatment
C O S CO Chemical passivation Oil Antifinger print (ALC Surface) Chemical passivatin and Oil
ASTM A792
EN 10215 / 10143 DX 51D + AZ
DIN 55928/8
Aluzink layer
Weight class Aluzink weight g / m2 , sum of both sides
Triple spot test Single spot test
Appearance
M = Normal rose pattern
AZ 100 AZ 150 AZ 165 AZ 185 AZ 200
100 150 165 185 200
85 130 150 160 170
Quality
A- Normal surface. Errors on surface can occur B- Improved surface. Small errors are allowed
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STAINLESS STEEL
F. Austenitic Stainless Steels /AISI 304 & 316 EN 10088-2/ ASTM A240/ ASTM A480 / ASTM A666
USA Euro Norm Germany UK France Italy Japan
ASTM A240 AISI 304 * 304 L 316 * 316 L
Steel name EN 10088-2 X5 CrNi 18 - 10 X2 CrNi 19 11 X5 CrNi MO 17 12 2 X2 CrNi MO 17 12 - 2
DIN Steel number 17440 1.4301 1.4306 1.4401 1.4404
BS 1449: Part 2 304S15 304S11 316S31 316S11
AFNOR Z6CN 18.09 Z2CN 18.10 Z6CND 17.11 Z2CND 17.12
EN 10088-2 X5 CrNi 18 - 10 X2 CrNi 18 11 X5 CrNi MO 17 12 X2 CrNi MO 17 17 - 12
JIS G 4304 SUS304 SUS304L (SUS316) SUS316L
Mechanical Properties
Working Stress AISI 304 304 L 316 316 L Minimum 0.2 % Proof Stress Rp (N/mm2) 210 185 220 200 Ultimate Tensile Strength Rm (N/mm2) 520 720 485 650 520 670 500 - 670 Tension / Compression (N/ mm2) 140 133 146 146 Shear (N/mm2) 93 89
Stress
Typical Stress/Strain Curve for Stainless Steel

0.2% Proof Stress (Rp)
97 97
Stress-Strain Curve
(Stainless steels differ from mild steels in that these stainless steels do not exhibit a well defined yield point when exposed to tensile load)
0.2% Plastic Strain Strain
Some Stainless Steel finishes

ASTM No. 1 2B No. 4 EN 10088 2 1D 2B 2J Thickness (mm) 3.0-5.0 0.3-6.0 0.4-3.0 Description Hot rolled, annealed and pickled Heat treatment, annealed and pickled after cold rolling skin - passed Polished with abrasive mesh of 150 - 180 grain
Notes :
-Type 304 the most common grade; the classic 18/8 stainless steel. Also referred to as A2 in accordance with ISO 3506. -Type 304 L the 304 grade but specially modified for welding -Type 316 the second most common grade (after 304), alloy addition of molybdenum prevents specific forms of corrosion. also referred to as A4 in accordance with ISO 3506. -Type 316L the 316 grade but specially modified for welding. -Modulus of Elasticity 193,000 (N/mm2) -Density 7.92 to 7.94 g/cm3 -EN 10088-2 replaces BS 1449- part2 -EN 10028-7 replaces BS 1501- part3
1200 1000 800 600 400 200 0

Elongation
2
Ultimate Tensile Strength Elongation % 0.2% Proof Strength
Strength N/m m
60 40 20 0 60
Effect of Cold Work

The working of austenitic stainless steel significantly increases the Proof Strength. Localized cold working arises during the forming of angle and channel sections. The benefits of this cold working are not taken into account in SFSPs designs, but provide additional reserves of strength.
20
40
Effect of cold working in grade 304 Stainless Steel
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F.1 Stainless Steel Fasteners

Grade A2 = 304 Grade A4 = 316
Stainless steel fasteners are specified to BS EN ISO 3506. Part 1 covers bolts, screws and studs. Part 2 covers nuts. These specifications now replace BS 6105.
Property Class Bolts, screws and studs 0.2% Proof Stress RP 0.2 (N/ mm2) 50 70 210 450 Tensile Strength Rm (N/ mm2) 500 700 Nuts Proof Load Strength Sp (N/mm2) 500 700 Shear Strength of bolts in clearance holes Psb (N/mm2) 311 384
Designation:
A2 70 Austenitic Stainless Steel Notes:
- Property class 50 represents the steel in the annealed condition - Property class 70 represents a cold drawn for the bar stock from which the fasteners are made. - All tensile stress values are calculated and reported in terms of the nominal tensile stress area of the thread.
Tensile 1/10 of 700 MPa Type
F.2 Austenitic Stainless Steel Wire

BS 1554 : 1991 min 18/8 , ASTM A276
Bi Metallic Contact
When two dissimilar metals are in contact in the presence of an electrolyte, bi-metallic corrosion may occur, this may result in the corrosion of the base metal while the noble metal is protected. The table indicates which metals may, in certain circumstances, be used together.
Aluminium Bronze Aluminium
X X X X X X
Mild Steel
Phosphor Bronze
Cast Iron
Stainless Steel
Copper
Metals
Stainless Steel Mild Steel Aluminum Bronze Phosphor Bronze Copper Cast Iron Aluminum Zinc
X X X
X X X X X X
X X X X
X X X X
X X X X
X X X X X X
Can be used in contact under all conditions Can be used in contact under dry conditions (within a cavity above d.p.c. level except where the cavity is used for free drainage) X Should not be used in contact
Zinc
X X X X X
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ALUMINIUM
G- Aluminium 5052 & 6063
Aluminium is one of the most abundant metals and therefore cost efficient. High strength to weight ratio combined with extraordinary corrosion resistance and flexibility make aluminium a desirable solution to product design.
Aluminium Extrusions vs. Roll Formed Steel

Aluminium Extrusions
Strength (Tensile) Density Strength-to-Weight Ratio Corrosion Resistance
Very good mechanical properties Light weight: about 1/3 that of copper or steel
Roll Formed Steel

Very high mechanical properties High density; high grams per cubic centimeter. Good
Very Good Excellent it can be further increased. Along with enhanced appearance. Through anodizing or other coatings. Easily formable and extruded in a wide variety of complex shapes including multi-void hollows. Formable to net shapes, and extrusions provide for the placement of metal where its needed. A huge array of finishes can be applied including mechanical and chemical prefinishes, anodic coatings, paints and electroplated finishes. High scrap value; routinely reprocessed to generate new extrusions.
Fair, usually requires protective coatings for corrosion service. Readily formable; thinner cross-sections than aluminium extrusions; metal cannot always be located where best used in design. Protective coatings such as paint finishes are employed along with electroplated finishes. Low scrap value.
Formability
Finishing Recyclability
Pure aluminium, has little strength, but possesses high electrical conductivity, reflectivity, and corrosion resistance. For this reason, a wide variety of aluminium alloys have been developed.
Some Aluminium Alloys:

5052 Aluminium 6063 Aluminium
G.1- 5052 Aluminium

5052 is the alloy most suited to forming operations, with good workability and higher strength than that of the 1100 or 3003 alloys that are commercially available. 5052 has very good corrosion resistance, and can be easily welded. 5052 is not a good choice for extensive machining operations, as it has only a fair machinability rating.
Grade Designation:
Aluminium 5052; UNS A95052; ISO AlMg 2.5
Specifications:
5052 H32 Aluminium
Minimum Properties Chemistry
Ultimate Tensile Strength , N/mm2 Yield Strength, N/mm2 Aluminium (AL)
230 195 95.7 97.7 %
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G.2-6063 Aluminium
6063 is often called architectural aluminium for two reasons first, it has a surface finish that is far smoother than the other commercially available alloys, and second, its strength is significantly less (roughly half the strength of 6061), making it suited for applications where strength is not the foremost consideration. 6063 is rated Good for forming and cold working operations, Excellent for anodizing, and Fair for machining.
Grade Designation:
- Aluminium 6063-T6; UNS A96063; ISO AlMg 0.5Si; Also corresponds to the following standard designations and specifications:
AA6063 GS10
A-GS
ASTM ASTM MIL MIL QQ
B361 B483 G 18014 P 25995 A 200 / 9 BS H19; DTD 372B DIN AlMg Si 0.5 Werkstoff Nr : 3.3206
ASTM B210 ASTM B241 United Kingdom Germany
6063 T6 Ultimate Tensile Strength
Tensile Yield Strength
6063 T52 185 145 68,900 12 68.9 ------------2.7 97.5
N/mm2
N/mm2
240 215 68,900 12 68.9

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Modulus of Elasticity Elongation at Break Fatigue Strength Machinability

Shear Modulus
N/mm2 % N/mm2
% N/mm2 N/mm2
Shear Strength Density Aluminium (Al) Content
25,800 150 2.7 97.5
g/cm3 %
Conversion
From
MPa GPa N/mm GPa MPa ksi lb/in3
2
To
N/mm2 N/mm2
Multiply by 1 1000
145
psi ksi psi psi g/cm3
145 145
1000
27.7
Surface Finish
Natural metallic finish
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Finishes
1-Hot dip galvanization (H.D.G) After Fabrication
ISO 1461 / ASTM A 123
H.D.G process consists of dipping steel in melted zinc at 450 Celsius temperature at which iron and zinc share great affinity, and allowing an alloy to form where pure zinc prevails to the outside. Due to the difference of electrochemical potential between zinc and steel (cathodic protection), a zinc coating can protect steel in such a way that vigorous forces, such as cutting, scratching or piercing, are equally protected against corrosion. What considerably affects the appearance and gauge of galvanization is the contents of alloyable elements that are generally present in steel: Carbon, magnesium, and silicon. If the contents of these elements increase, the coating gauge also increases and it becomes matte grey. The greatest effect is produced by silicon in concentrations higher than 0.12%. ISO 1459 withdrown
Zinc-iron alloys Steel Section:through galvanized coating on silicon containing steel; Coating is zinc-iron alloy which appears gray.
Pure zinc Zinc-iron alloys Steel
Hot dip galvanization Process

Minimum zinc weight / Comparison on various standards
Standard Products to be Galvanized Nature
International Standard ISO 1461 Steel
Minimum Zinc Weight On each Specimen g/m

250 325 395 505 259 381 549 610 325 360 430 540 250 325 395 505 300 350 400 450 360 470 540
Section:through galvanized coating showing pure metal zinc and zinc-iron alloy layers which are the normal coating developments on rimmed or aluminium killed steel.
Thickness (mm)
e<1 1e<3 3e<5 e5 0.76e<1.6 1.6e<3.2 3.2e<6.4 e6.4 1e<2 2e<5 e5 e<1 1e<3 3e<6 e6 e<1.5 1.5e<3 3e<6 e6 e<1 1e<3 3e<5 e5 1e<3 3e<6 e6
Thickness (m)
35 45 55 70 37 54 77 86 45 50 60 75 35 45 55 70 42 49 56 63 50 65 75
Hot - Dip Galvanizing at SFSP

Calvanizing ice preparation Inspection
United States ASTM A-123
Steel
United Kingdom BS 729 Germany DIN 50976
Steel
Causticing Cleansing
Cooling and Molten Flux Rinising Solution Zinc Bath cleaning Pickling
Steel
European Standard CEN
Steel
France NFA 91-121
Steel
Italy UNI 5744
Steel
ASTM A 123 / A 123 M Requirements

-Coating Thickness / Weight dependent upon material category and steel thickness -Finish continuous, smooth, uniform -Appearance free from uncoated areas, blisters, flux deposits and gross dross inclusions as well as having no heavy zinc deposits that interfere with intended use -Adherence the entire coating should have a strong adherence throughout the service life of galvanizedsteel
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Table.1 Minimum Average Coating Thickness Grade by Material Category

All Specimen Test Steel Thickness Range (Measured), in (mm) Material Category Structural Shapes and plate Strip and Bar Pipe and Tubing Wire
<1.6 mm 45 45 45 35 1.6 to < 3.2 mm 65 65 45 50 3.2 to 4.8 mm 75 75 75 60 >4.8 to < 6.4 mm 85 85 75 65 6.4 mm 100 100 75 80
Table.2 Coating Thickness Grade

The values in micrometer (m) are based on the Coating Grade. The other values are based on conversions using the following formulas: mils = m x 0.03937; oz / ft = m x 0.02316; g/m = m x 7.067; oz / ft = g/m x 0.00327 1 mil = 0.001 inch, 1m = 0.001 mm = 0.00003937 inches
Table.2 Coating Thickness Grade

Coating Grade 35 45 50 55 mils 1.4 1.8 2.0 2.2 2.4 2.6 3.0 3.1 3.3 3.9 oz / ft 0.8 1.0 1.2 1.3 1.4 1.5 1.7 1.9 2.0 2.3 m 35 45 50 55 60 65 75 80 85 100 g/m 245 320 355 390 425 450 530 566 600 705
Comparison between ISO 1461 & ASTM A 123

International Standards Organization (ISO) 1461, titled Hot Dip Galvanized Coatings on Fabricated Iron and Steel Articles-Specifications and Test Methods, is a general galvanizing specification. This specification is essentially equivalent to the American Society of Testing and Materials (ASTM) A123 and A153
60 65 75 80 85 100
Table.1 ISO 1461 vs. ASTM A 123/A 153 Coating Thickness Comparison
ISO steel thickness 6 mm (~ ) ISO minimum average coating thickness 3.3 mils (85 m) local steel 3.1 mils (80 m) castings 1.8 mils (45 m) castings (if centrifuged) 2.8 mils (70 m) steel & castings 1.8 mils (45 m) castings (if centrifuged) 2.8 mils (70 m) castings 2.2 mils (55 m) steel 1.4 mils (35 m) - casting (if centrifuged) 2.8 mils (70 m) castings 1.8 mils (45 m) steel 1.4 mils (35 m) - castings (if centrifuged) ASTM average minimum coating thickness 3.0 mils (76 m) pipe & tubing 3.1 mils (79 m) wire 3.3 mils (85 m) castings (ASTM A 153) 3.9 mils (99 m) structurals , strip & bar 2.4-2.6 mils (61-65 m) wire 3.0 mils (76 m) - pipe & tubing 3.0-3.3 mils (76-85 m) structurals, strip & bar 3.3 mils (85 m) castings (ASTM A 153) 1.8 mils (46 m) pipe & tubing 2.0 mils (51 m) wire 2.6 mils (65 m) - structurals, strip & bar 3.3 mils (85 m) castings (ASTM A 153) 1.4 mils (36 m) wire 1.8 mils (46 m) pipe & tubing 1.8 mils (46 m) - structurals, strip & bar 3.3 mils (85 m) castings (ASTM A 153)
< 6 mm (~) & 3 mm (~)
< 3 mm (~) & 1.5mm (~1/16)
< 1.5mm (~1/16)
ISO 1461 vs. ASTM A 153 Coating Thickness Comparison Fasteners only
ISO steel diameter 20 mm (~) < 20 mm (~) & 6 mm (~) < 6 mm (~) ISO minimum average coating thickness 1.8 mils (45 m) 1.4 mils (35 m) w/ threads 1.8 mils w/o threads 0.8 mils (20 m) 1.8 mils (45 m)w/o threads over 3 mm diameter 1.4 mils (35 m)w/o threads under 3 mm diameter ASTM average minimum coating thickness 2.1 mils (54 m) 2.1 mils (54 m) over diameter 1.7 mils (43 m) under diameter 1.7 mils (43 m)
In comparing the two standards, ISO 1461 and ASTM A123 and ASTM A153, there are no major differences. mils = m x 0.03937
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Table.2 Differences between ISO 1461 and ASTM A 123

ISO 1461
Includes mention of Wet Storage Not a Basis for rejection Includes mention for ash as a basis for rejection when affecting intended use. Doesnt distinguish steel into material categories (i.e. pipe, strip, wire) Bath composition 98.5% Zn minimum / 1.5% additives by weight No adhesion testing suggested except visual inspection Mean coating average value on 1 large article or on all the articles in the control sample5 test readings per ref area (1,000 mm2/min) No thickness coating grade Designates coating thickness for castings No Wet Storage stain mentioned Ash not form of rejection Does categorize material by pipe, strip, and wire Bath Composition 98% Zn by weight Adhesion testing stout knife testing suggested The average of three specimen coating thickness. Has coating grade No coating designation
ASTM A 123
Renovation
Uncovered areas by galvanizer shall not exceed 0.5% Each area shall not exceed 10 cm Min 12 mil (30m) more than that required by coating requirements
Renovation
Shall be 1 in (25 mm) or less in its narrowest dimension < of 1% of the surface area or 36 m2 (900 m2 ) per ton of piece of weight, whichever is less 50% higher than table 1, no more than 4.0 units.
Reference Area
SA > 2 m2 (large articles) at least 3 ref areas on each article in the control sample 10,000 mm2 (SA) on each article in the control sample, one (at least) reference area. 1,000 mm2 10,000 mm2 (SA) requires one +eference area. < 1,000 mm2, group enough articles to form at least 1,000 mm2 surface area for an individual reference area. Table 1.
Reference Area
SA > 160 m2 (100,000 mm2 ) (multi specimen) the average of the 3 specimen coating thickness grades comprising each test article is the average coating thickness for that test article. SA 160 m2 (single specimen), average of all specimens coating thickness grades is the average coating thickness for the sample. Threaded components, the thickness of coating shall be made on a portion of the article that doesnt include any threads.
Testing Methods:
Microscopic Method,Calculation and Magnetic Method
Testing Methods:
Magnetic Method,Stripping Method,Weighing before/after galvanizing Microscopy
Renovation Methods:
Shall be by zinc thermal spaying or by a suitable zinc rich paint. Use of zinc alloy stick is possible.
Renovation Methods:
Thermal zinc spraying zinc rich paints and zinc alloy stick.
Dispute:
Mean masses of HDG coating per unit area using gravimetric method and nominal density of the coating (7.2 g/ cm2)
Dispute:
New sample taken randomly from the lot, which has twice the % of the test articles, Magnetic thickness test the sample.
Service duration chart for Hot-Dip Galvanized coatings
Service duration chart for Hot-Dip Galvanized coatings In an industrial environment
< 1 16 Diameter wire
> 3 8 Diameter fastener
> 1 4 Thick pipe or tube
> 1 4 Structural shapes and plates Castings
10 90
Service duration* (years)
80 70 60 50 40 30 20 10
1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0
Key
Rura Suburban Temperare Marine Tropical Marine Industrial ASTM Minimun Coating Thickness
100 90 80 70 60 50 40 30 20 10
2.0 2.5 3.0 3.5
Service duration* (years)
B2 A2
A1
4.0
4.5
B1
5.0
5.5
6.0
Average Thickness of zinc (mils) *Service duration is defined as the time to 5% rusting steel surface
1 mil=24.7m /oz/ft2 = 175g/m2
Average Thickness of zinc (mils) *Service duration is defined as the time to 5% rusting steel surface
1 mil=24.7m /oz/ft2 = 175g/m2
Details:
Steel chemistry and surface condition determine the metallurgical reaction between zinc and iron (steel), therefor generating a range of zinc coating thicknesses. Steel containing elevated amounts of silicon and phosphorus tend to exhibit thicker coatings. It is recommended that steels have a slilicon content below 0.04% or between 0.15 % anc 0.22%, as well as a phosphorus level less thsn 0.04%.
Notes:
A1: 1/4-inch thick steel has at least 3.9 mils (99 microns) of zinc coating, per ASTM A 123. A2: 1/4-inch thick steel will be protected for approximately 72 years in an industrial environment before any touch-up or repair will be required to extend the life of the steel in use. B1 and B2 : 1/2-inch thick steel often has a zinc coating of four mils or more, resulting in a maintenance-free performance for approximately 85 years. Cost: The initial cost of hot-dip galvanized steel is equal to the final cost,thus there are no maintenance costs from year 0 to year 72.
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2-Zinc Electroplating after fabrication /ASTM B633

In the electroplating process, the part to be zinc coated is immersed in a solution of zinc ions. An electric current causes the zinc to be deposited on the part. Zinc plated parts typically have a zinc coating of 0.2 to 0.5 mil (5m to 25 m) and are recommended for dry indoor use.
Thickness classes for Coatings for Zinc Plating Classification* Fe / Zn 5 Fe / Zn 8 Fe / Zn 12 Fe / Zn 25 Service Condition** SC1 (mild) SC2 (moderate) SC3 (severe) SC4 (very severe) Thickness Minimum m (inch) 5 (0.0002) 8 (0.0003) 12(0.0005) 25(0.001)
Zinc plated products have an attractive appearance when new as the zinc coating is bright and smooth, where a hot-dip galvanized coating has a duller and less smooth surface. There is typically about 10 times as much as zinc applied to small parts in the hot-dip galvanizing process as with zinc plating. But zinc plating will not provide adequate corrosion resistance and will rarely provide more than 12 months protection in most of the coastal population centers.
* Iron or steel with zinc electroplate. Numerical thickness in micrometers * * Where service conditions are valid only for coatings with chromate conversion coating. Type II for SC4 and SC3 and type III for SC2 and SC1.
British standards for specifiying zinc plating

Standard BS EN 12329:2000 Notes Coating requirements may are specified by referencing the following codes or service conditions, where; the minimum zinc thickness is specified as a number e.g. ZN5 = 5 m minimum thickness of zinc,and the pas sivate type or an supplementary treatment is called up by using the appropriate code. Typical thickness codes:ZN5,ZN8, ZN12, ZN25 Passivate codes: A = clear passivate, B = Bleached pas sivate, C = Colour passivate, D = Olive drab passivate, F = Black passivate Supplementary treatment codes: T1 = Application of paints, varnishes, powder coatings or similar coatings materials. T2 = Application of organic or inorganic sealants T3 = Dyeing T4 = Application of grease or oil or other lubricants T5 = Application of wax Example of full coating classification: Zinc plate to BS EN 12329:2000 FE//ZN8//A Which means; FE = ferrous substrate, ZN = Zinc coat ing 8 = 8 m min deposit and A = Clear passivate. Standard for imperial fasteners, thickness is depandent or service conditions, upon screw thread dia and passivation called up by the ZN5 = 5 m appropriate code: Screw thread dia Batch av thk (m) 0.060 to 0.125 3.8 to 51 m 0.126 to 0.250 5.1 to 6.4 m 0.250 to 0.500 6.4 to 7.6 m 0.500 to 0.750 7.6 to 8.9 m >0.75 See BS EN 12329 Passivate codes: A = Clear, B = Bleachd C= Colour,D = Olive drab BK = Black Standard for fasteners, p;ating thickness is dependent up on thread dia and passivation is called up by the appropriate code. Screw thread dia Batch av thk (m) 1.0 to 2.0 mm 3 2.5 to 8.0 mm 5 10 to 16 mm 8 18 to 22 mm 10 > 22 mm See the table in the specification Passivate codes: Class 1: A = Clear, B = Bleached Class 2 : C = Colour, D = Olive drab BK = Black Comments Superseded BS 1706:1990
BS 7371-12:2008
Superseded BS 3385 Part 2
BS EN ISO4042:2000
Replaces BS7371-3:1993
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Standards BS EN 12329:2000 FE / ZN SA BS EN 12329:2000 FE / ZN 12A & 12/C BS 1706 FE ZN 8c2c BS 1706 FE ZN 5c2c BS 3382 parts 1&2 1961
Thickness 5 m 12 m 8 m 5 m 10 m
Related Standards:
ISO 2081-NEQ, NF A91-052, DIN 50961 ASTM B633
3-Powder Coating
. Epoxy Coating powder types (EP) . Polyester coating powder (SP) . Polyester / Epoxy coating powder (SP / EP)
Epoxy coating powder types (EP) (5-15 m) / Internal

EP coating powders possess very good chemical resistance and excellent mechanical values such as high elasticity or impact resistance. Epoxy powders are used for corrosion resistant applications. They have no physiologically negative characteristics. One disadvantage is their tendency to go chalky and turn yellow under external factors
Polyester coating powder (SP) (25 m) / External

Polyester coating powders are weather proof and do not go chalky, so they can be used out doors. They have good mechanical properties such as blow and impact resistance and good adherence, which means that such later processes as sawing, drilling, or machining are also possible.
Polyester / Epoxy coating powder (SP / EP) / Internal & External

The mixing ratio between epoxy resin and polyester resin varies between 60 / 40 and 10 / 90. The resultant powder films are far more resistant to yellowing and less liable to go chalky, and also have excellent mechanical qualities. The range of colours includes the whole of the standard RAL pallet and many others. -Specific Gravity: 1.20 1.90 g/cm3 depending on colour and type.
Technical Properties
Item
ISO
Test Standard
UK China
Test Index GB/T9286-1998 GB/T6739 -1996 GB/T1732 -1993 GB/T9753 -1988 GB/T6742 - 1986 Classification Gt0 no loss of adhesion 1 H 3H 10 60 kg cm 5 10 mm Depending on colour and type 0.5 2 mm
Adhesion (Cross Cut) Pencil Hardness Impact Test Erichsen Test Flexibility
ISO 2409 ASTM D3363 ISO 6272 ISO 1520 ISO 1519
BS 3900 : Part E6 ------BS 3900 : Part E4 BS 3900 : Part E1
Chemical Resistance
Excellent resistance against: -Sea water -Tap water -Sulphuric acid, 20 % -Phosphoric acid, 30 % -Sodium hydroxide, 30 % -Acetic acid, 20 % -High alcohols Limited resistance against -Hydrochloric acid Concentration -Nitric acid 30 % -Petrol -Aromatic solvents
RAL Colors
RAL 1013 RAL 1003 RAL 3020 RAL 8014
BEIGE
BEIGE RAL 9003
YELLOW
YELLOW RAL 7004
RED
RED RAL 5015
BROWN
BROWN RAL 6005
WHITE
BEIGE
GREY
GREY
blue
BLUE
GREEN
GREEN
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45
Converters
Length
To Convert From
inch (in) foot (ft) inch (in) foot (ft) inch (in) foot (ft) meter (m) meter (m) micrometer (m) micrometer (m) = = = = = = = = = =
To
meter (m) meter (m) centimeter (cm) centimeter (cm) micrometer (m) micrometer (m) foot (ft) inch (in) foot (ft) inch (in) x x x x x x x x x x
Multiply By
2.540000 x 10-2 3.048000 x 10-1 2.540000 3.048000 x 10+1 2.540000 x 10+4 3.048000 x 10+1 3.280840 3.937008 x 10+1 3.937008 x 10-5 3.280840 x 10-6
Area
To Convert From
inch (in2) foot (ft2) inch (in2) foot (ft )
2
To
= = = = = = square meter (m2) square meter (m2) square. centimeter (cm2) square. centimeter (cm )
2
Multiply By
x x x x x x x x x x x x 6.451600 x 10-4 9.290304 x 10-2 6.451600 9.290304 x 10+2 6.451600 x 10+8 9.290304 x 10+10 1.0764 x 10+1 1.550003 x 10+3 1.0764 x 10-3 1.550003 x 10-1 1.0764 x 10-9 1.550003 x 10-7
inch (in )
2
square.micrometer (m )
2
foot (ft2) square meter (m )

2
square.micrometer (m2) square foot (ft )

2
= =
2 2
square meter (m2) sq. centimeter (cm ) sq. centimeter (cm ) sq.micrometer (m2) sq.micrometer (m )
2
square inch (in2) square foot (ft )

2
= = = =
square inch (in )

2
square foot (ft2) square inch (in )

2
Volume
To Convert From
inch (in3) foot (ft3) inch (in3) foot (ft )
3
To
= = = = = = cubic meter (m3) cubic meter (m3) cubic centimeter (cm3) cubic centimeter (cm )
3
Multiply By
x x x x x x x x x x x x x 1.638706 x 10-5 2.831685 x 10-2 1.638706 x 10+1 2.831685 x 10+4 1.638706 x 10+13 2.831685 x 10+16 3.5315 x 10+1 6.01024 x 10+4 3.5315 x 10-5 6.01024 x 10-2 3.5315 x 10-17 6.01024 x 10-14 3.785412 x 10-3
inch (in )
3
cubic micrometer (m )
3
foot (ft3) square meter (m )

3
cubic micrometer (m3) square foot (ft )

3
= =
3 3
square meter (m3) sq. centimeter (cm ) sq. centimeter (cm ) sq.micrometer (m3) sq.micrometer (m )
3
square inch (in3) square foot (ft )

3
= = = = =
square inch (in )

3
square foot (ft3) square inch (in )

3
gallon (U.S. liquid)
cubic meter (m3)
Force
To Convert From
pounds-force (lbf ) =
To
newtons (N) x
Multiply By
4.448222 x 10
Temperature
To Convert From
degree Fahrenheit degree Celsius = =
To
degree Celsius degree Fahrenheit x x
Multiply By
tC = (tF - 32)1.8 tF = 1.8tC + 32

Section Properties
To Convert From
section modulus S (in )
3
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To
= = = = = = S (m )
3
Multiply By
x x x x x x 1.638706 x 10-5 4.162314 x 10-7 6.894757 x 10+3 6.102374 x 10+4 2.402510 x 10+6 1.450377 x 10-4
moment of inertia I(in4) modulus of elasticity E (psi) section modulus S (m )

3
I (m4) E (Pa) S (in )

3
moment of inertia I (m4) modulus of elasticity E (Pa)
I (in3) E (psi)
Bending Moment or Torque

To Convert From
lbf.ft lbf.in N.m N.m = = = =
To
newton meter (N.m) newton meter (N.m) lbf.ft lbf.ft x x x x
Multiply By
1.355818 1.129848 x 10 -1 7.375621 x 10 -1 8.850748
Mass
To Convert From
ounce pound kilogram (kg) kilogram (kg) = = = = kilogram (kg) kilogram (kg) ounce pound
To
x x x x
Multiply By
2.834952 x 10-2 4.535924 x 10-1 3.527396 x 10+1 2.204622
Mass Per unit Length

lb/ft lb/in kg/m kg/m = = = = kilogram per meter (kg/m) kilogram per meter (kg/m) pound per foot (lb/ft) pound per inch (lb/in) x x x x 1.488164 1.785797 x 10+1 6.719689 x 10-1 5.599741 x 10-1
Mass Per unit Volume

lb/ft3 lb/in3 kg/m lbs/ft
3
= = = = =
kilogram per cubic meter (kg/m3) kilogram per cubic meter (kg/m3) pound per cubic foot (lb/ft )
3
x x x x x
1.601846 x 10+1 2.767990 x 10+4 6.242797 x 10-2 3.612730 x 10-5 1.728000 x 10+3
kg/m3
3
pound per cubic inch (lb/inch3) pound per cubic inch (lb/inch )
3
Mass Per unit Area

lb/ft2 kg/m2 = = kilogram per square meter (kg/m2) pound per square foot (lb/ft2) x x 4.882428 2.048161 x 10-1
Pressure or Stress
lbf/in2 (psi) kip/in (ksi)
2
= = = = = =
pascal (Pa) pascal (Pa) megapascal (MPa) pound-force per square inch (psi) kp per square inch (psi) lbf/in2 (psi)
x x x x x x
6.894757 x 10+3 6.894757 x 10+6 6.894757 x 10-3 1.450377 x 10-4 1.450377 x 10-7 1.450377 x 10+2
lbf/in (psi)
2
pascal (Pa) pascal (Pa) megapascal (MPa)
Abbreviations
Defl. = Deflection S.F. = Safety Factor Ft. = Feet o.c. = On Center PVC = Poly Vinyl Chloride In. = Inch
Metric symbols
m= Meter cm= Centimeter mm= Millimeter m= Micrometer kg= Kilogram lb = pound ft = foot N= Newton
kn = Kilonewton Pa= Pascal MPa= Megapascal
Pre-galv. = Pre-galvanized Steel
psi = Pound per Square Inch
SFSP
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47
Notes
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Notes
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Chutes

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SFSP

Garbage and Linen Chutes

Garbage and Linen Chutes

Garbage and Linen Chutes

Garbage and Linen Chutes

for Building and Construction Materials

KSA/UAE/Egypt/Jordan Specialized / Sigma Factory for Steel Products

Bahrain Ajman QATAR

Jeddah SAUDI ARABIA

Garbage and Linen Chutes

Hot Dip Galvanization Process

Roll Forming Machine

Garbage and Linen Chutes

Kingdom of Saudi Arabia

CPU & TOSL

Sweden Estonia Latvia Lithuania

Ireland Belarus Poland

Czech Rep Ukraine Maldova Mongolia

Italy Albania Uzbekistan Kyrgyzstan Turkmenistan

Portugal Greece Turkey Tajikistan Armenia

Algeria Damascus Irbil

Tabuk Hail Qassim

Hafr Al Batin Jubail

Bangladesh India Myanmar Laos

Thailand Cambodia Vietnam Sri Lanka

Nigeria Somalia Ethiopia

Central African Republic

Gabon DR Congo United Republic of Tanzania

Purshasing & Supply

Locations Existing & Up-Coming 2009

Garbage and Linen Chutes

MATERIALS Mild Steel - Plain

Mild Steel - Galvanized

C. Continuously Pre- Galvanized HotDip Zinc Coated Steel DX 51D + Z,

D. Electro Galvanized Steel (Electrolytic Coating) DC01 + ZE,

E.AluZink Steel DX 51D + AZ,

F.Austenitic Stainless Steels AISI 304 & 316,

G.Aluminium 5052 & 6063

1- HotDIP Galvanization After Fabrication,

2- Zinc Electroplating After Fabrication,

Garbage and Linen Chutes

1-9 10-20 1-6 7-20 21-30 1-9 11-30 31-45

2.0 mm 1.5 mm 3.0 mm 2.0 mm 1.5 mm 3.0 mm 2.0 mm 1.5 mm

Garbage and Linen Chutes

Choosing the Correct Size of Chute

Floor Support Frame & Clamp Band

Fire Sprinkler (optional)

Hopper (EXISTING CHUTES ONLY)

Automatic Fire Shutter Door with Fusible Link

Garbage and Linen Chutes

Refuse Chute Sizes

Refuse Chute Trunking

Intake Throat Sound Insulator

Wall after Chute installation

Garbage and Linen Chutes

Floor Support Frames

Angle Ring Joints

Material Specification & Choice

Volume Per Week

per bed excluding clinical waster per m2 of floor space

Garbage and Linen Chutes

Full Diameter with Insect Screen

Standard Vent with fan