Steel Coating Mill

4/14/2012
Steel coating mill

with ATV71
Schneider Electric SE Vietnam Vinh Tung December 2008
Steel coating mill

General layout
Schneider Electric SE Vietnam Vinh Tung December 2008 Schneider Electric SE Vietnam Vinh Tung December
2008
2 2
4/14/2012
Steel coating mill

Motor power
kW 11 (actual 7.5) 5.5 5.5 7.5 11 15 15 11 11 30 Unwinder 1# Bridle master 1# Bridle slave 2# Bridle master 2# Bridle slave 3# Bridle master 3# Bridle slave 4# Bridle master 4# Bridle slave Winder
Schneider Electric SE Vietnam Vinh Tung December 2008 Schneider Electric SE Vietnam Vinh Tung January
2009
3 3
Steel coating mill

Motor power in Chemical section
kW 3.7 3.7 2.2 2.2 3.7 3.7 2.2 2.2 3.7 3.7 2.2 2.2 Chemical Coater Top Side Applicator Roll Chemical Coater Bot Side Applicator Roll Chemical Coater Top Side Pick Up Roll Chemical Coater Bot Side Pick Up Roll Top Prime Coater Top Side Applicator Roll Bot Prime Coater Bot Side Applicator Roll Top Prime Coater Top Side Pich Up Roll Bot Prime Coater Bot Side Pich Up Roll Finish Coater Top Side Applicator Roll Finish Coater Bot Side Applicator Roll Finish Coater Top Metering Roll (Not use) Finish Coater Bot Side Pich Up Roll
Schneider Electric SE Vietnam Vinh Tung December 2008 Schneider Electric SE Vietnam Vinh Tung January
2009
4 4
4/14/2012
Steel coating mill

Bridle Master slave control
1#Bridle Master speed regulation 1#Bridle Slave torque control
Speed Reference AI1 from PLC
f ref
Torque Reference
AI
AO
AI
1# Bridle master
1#Bridle slave
2008
5 5
Steel coating mill

Bridle Master slave control Motor parameters
Dont forget to do the Tuning (TUN = yes -> done)

2008
6 6
4/14/2012
Steel coating mill

Bridle Master slave control Analog input for speed
100% of input corresponds to HSP (high speed)
2008
7 7
Steel coating mill

Bridle Master slave control Analog output for torque
100% of output corresponds to 3xrated torque
2008
8 8
4/14/2012
Steel coating mill

Bridle Master slave control Analog output configuration
2008
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Steel coating mill

Bridle Master slave control Torque control
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10 10
4/14/2012
Steel coating mill

Q1: If the master is a 7.5kW motor and the slave 11kW, what should be the value of TRT?
2008
11 11
Steel coating mill

FRH must be not null to enter the torque mode (set LSP=1Hz)
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12 12
4/14/2012
Steel coating mill

Tension control with load cell
PID
Speed reference from 3# Bridle
2008
13 13
Steel coating mill

Tension control with load cell Speed reference
2# Bridle AI
3# Bridle AO
Q2: If 2# Bridle HSP=50Hz and 3# Bridle TFR=60Hz, what are the values for Max Output (3#) and Max value (2#)?
2008
14 14
4/14/2012
Steel coating mill

Tension control with load cell PID regulator
Load cell
Tension reference
Speed reference
Manual reference
Q3: When Load cell equals to Tension reference, is the output of the PID regulator null or not?
2008
15 15
Steel coating mill

Tension control with load cell PID regulator
2008
16 16
4/14/2012
Steel coating mill

Winder/Unwinder
Linear speed V (m/s) Tension T (N) R (m)
i
(Hz) Gear
Motor torque = T.R/ i Motor speed = i.V/ R
Q4: If V=1m/s, T=10000N, Rmax=1.2m, Rmin=0.4m, how to select the motor (power, nominal speed, maximum speed) and the gearbox?
2008
17 17
Steel coating mill

Winder/Unwinder Motor Speed range
Motor torque Constant torque Constant power
Nnom (Rmax)
Nmax (Rmin)
Motor speed
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18 18
4/14/2012
Steel coating mill

Winder/Unwinder Motor Torque reference
T Radius calculator R Torque reference ATV71 torque control
/i
2008
19 19
Steel coating mill

Winder/Unwinder Braking resistor
The Unwinder needs a hoist type braking resistor
2008
20 20
10
4/14/2012
Steel coating mill

Solutions
Q1: If the master is a 7.5kW motor and the slave 11kW, what should be the value of TRT? Torque ratio TRT = 7.5/11 = 73 % Q2: If 2# Bridle HSP=50Hz and 3# Bridle TFR=60Hz, what are the values for Max Output (3#) and Max value (2#)? AO max Output = 10V or 20mA, AI max value = 8.3V or 16.7mA Q3: When Load cell equals to Tension reference, is the output of the PID regulator null or not? The PID output can be null if the speed reference is exactly what is needed, but in general it is not null, thanks to the integral action of the PID Q4: If V=1m/s, T=10000N, Rmax=1.2m, Rmin=0.4m, how to select the motor (power, nominal speed, maximum speed) and the gearbox? The motor must be at least 10kW, 50Hz If its rated speed is 1500rpm, the gearbox ratio is i = 1500 / 7.96 = 188.5 The maximum speed is 1500x1.2/0.4 = 4500rpm (150Hz)
2008
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11

Steel Coating Mill

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Steel Coating Mill

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4/14/2012

Steel coating mill

Schneider Electric SE Vietnam Vinh Tung December 2008

Steel coating mill

Steel coating mill

Steel coating mill

Steel coating mill

Speed Reference AI1 from PLC

Steel coating mill

Dont forget to do the Tuning (TUN = yes -> done)

Steel coating mill

100% of input corresponds to HSP (high speed)

Steel coating mill

100% of output corresponds to 3xrated torque

Steel coating mill

Steel coating mill

Steel coating mill

Steel coating mill

Steel coating mill

Speed reference from 3# Bridle

Steel coating mill

Steel coating mill

Steel coating mill

Steel coating mill

Linear speed V (m/s) Tension T (N) R (m)

Motor torque = T.R/ i Motor speed = i.V/ R

Steel coating mill

Steel coating mill

T Radius calculator R Torque reference ATV71 torque control

Steel coating mill

Steel coating mill

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