AE04a EDC7 Diagnose 2007

EDC7
Common Rail
AE-04a

Harald Ritt, Ludwig Wurst
VASA Steyr, PE Wien
: 2007
2007 MAN Nutzfahrzeuge Aktiengesellschaft

, , , , ,
/ ,
Online ,
MAN.
EDC7
EDC7
EDC7
EDC 7 ,

1.
10.00 12.00
13.00 16.00
2.
08.30 10.30
10.45 12.00
13.00 16.00
3.
08.30 10.30
10.45 12.00
13.00 15.00
15.15 16.00
Common Rail

, ,

OBD
SPN
MAN-cats II:
Monitoring, ,

" "
" "

( )

Common Rail EDC7
Common Rail
CR
D2066 (Euro 3)
10
D0834/D0836 (Euro 3/4)
12
D2876 (Euro 3)
14
D20/D26 (Euro 4/5)
18
(KSC)
20
22
24
30
30
ZME Y332
32
(Rail)
35
(DBV)
36
Rail B487
38
Y341 Y346
39
47
48
()
50
51
B125
60
B104
62
B377
63
B124
64
B123
65
AE-04a-EDC7-01-Allgemein-07.02.HR.doc
1.1
1.2
2 Y340
66
70
Common Rail EDC7
Common Rail .
,
. , Common Rail
.
, .
CR
EN 590!
! ,
Common Rail, RME (RAPS-METHYLESTER),
( SI 180911a).
1.3
Common Rail
Separ , -
, ,
.
' , "MProp" ( )
, ,
.
Diesel Rail
( ), .

( 1800 bar,
).
2200 bar (Euro VI).
Rail

.

. , EDC
M-CAN,
, ,
.
.
EDC Rail .
Rail
. 800 bar, .
1.4
CR , ,
Rail.

. ,

.

EDC7,
. ,
Rail,

Rail.
, ,

.
EDC7
. ,
.
1.5
!

.

.
Common Rail
(
Rail, Rail
)!
!
,
1.600 bar.
,
. ,
Rail MAN-Cats.
!

..
(
).
.

MAN Common-Rail.

!

, .
1.6
CR
,
.

.
0,2 mm .
'
:
( ).
, ,
. .

. .
.

.
.
.
,
.. (.. ).

. (
1 )
, ..
( !).

, .
.
EDC7 T18.
1.7
A435, EDC
A403 FFR
A437,
A302 ZBR
B488,
13
A410,
14
B362,
15
B104,
B489,
16
Y332, (MProp)
17
A407,
18
B561,
1a
12
A429, Tempomat
B125,
( ) Euro 4
Euro 3
B633,
B623, . ./.
Euro 4, Euro 5
( ) Euro 5
B124,
B634,
2 ( )
B123, . .
Euro 5
4
5
19
B683,
B487, Rail
B377,
Euro 4
Y280, AGR
20
B673,
E-AGR Euro 4/5
9
A808,
Denoxtronik Euro 5
21
B628,
S284,
FGR/FGB
Euro 5
10
A437, /Intarder
Y436, Euro 5
11
H296, EDC
Y437,
H478,
MIL Euro 4, Euro 5
Euro 5
-R283,
HD OBD-CAN Euro 4 (D20, D08??)
1.8
1.9
D2066 (Euro 3)
A
300 m
DBV, ( ) .
1800 bar
(1,2 1,3 bar EURO 3, Euro 4

Rail (0,9 mm)
)
CP 3.4
- (4,5 7,5 bar)
Rail
(5 bar)
1.10
Rail
Rail
D2066 (Euro 3)
1.11
D0834/D0836 (Euro 3/4)

A
( 300 m)
CP3.3,
- (4,5 7,5 bar)
( )

, MProp
Rail
Rail
( 1,2 1,3 bar

Euro 3)
1.12
D0834/D0836 (Euro 3/4)
: EURO 4
1.13
D2876 (Euro 3)
A
300 m
0,5 bar, 1,2 1,3 bar
0,5
mm
BS!)
1.14
0,5 mm
(1,3 1,8 bar)
Rail
Rail
- (4,5 7,5 bar)
D2876 (Euro 3)
1.15
D2876 (Euro 3)
KSC (0,5 mm),

1,5 bar.
BS.
1.16
1,2 1,3 bar
1,2 1,3 bar
1.17
D20/D26 (Euro 4/5)

A
300 m
DBV, ( ) .
1800 bar
1.18
( )
CP 3.4+
- (4,5 7,5 bar)
Rail
()
()
(3 5 m), (0,3 mm)
D20/D26 (Euro 4/5)
1.19
(KSC)
Common Rail (KSC).
KSC -, , ,
.
KSC
. 50 %
.
. -
.
..
. (
!)

( )
(.. KSC )
A
1.20
1.21
-
KSC .

PA (Raymond).

. 10 11 bar
4/5
KSC

.
, ,
, (Ducks Bill).
( )
.
/ ( Raymond)
J
Duck Bill ( )
.
1.22
( Raymond)
10/2004 ": """
1.23

.
. -
(KSC) , ,
" " . -
(3) .
,
, Rail,
.
EURO 3 EURO 4 OBD (
EURO 4) CP3.4 (D08..
D20.. /D2866 D2876 ).

,
- ( ).
EURO 4 OBD
(CP 3.4+).

.
1.24
CP3.4
D20 D28
1:1,67
D08
1:1,33
1.25
1/2: CP 3.4
1.26
Rail
ZME (MProp.)
1.27
D20/D26
A
(
)
1.28
- (300 m)
(10 11 bar)
( 0,15 bar)
(KSC)
(KSC, 0,3 mm, . 10 l/h p5bar)
10
5 bar
11
/ (MProp.)
12
CP 3.4+
13
~2,5 bar
14
15
0,5 mm
16
0,7 bar ()
17
Rail
18
19
Rail 0,9 mm
20
21
22
23
D20/D26
1.29

A20, A30, A40

.
80.99601-6021 .
.
80.99602-0174.

,
. D20 CR
. D28 CR,
.

.

(Euro 3).

.
: ( )
HD M10 45 Nm.
Loctite 5900.

( 115 Nm).
: D2840 (V10)
"" ( 1
). HD
, .
1.30

.
A
51.11310-0007, 71,0 mm
51.11310-0005, 72,5 mm
( )
1.31
ZME Y332
(MProp., )

(Rail)
.
MProp (PWM).
1.32
100 %
0 %
ZME Y332
( , )
Q ( , )
C
1.33
ZME Y332
600 ...

MProp (PWM).
100 %
0 %
2,5 4,5 Ohm 24 Volt

.
:
1.34
Pin 1 (. 60373) Pin A 08, (PWM)
Pin 2 (. 60374) Pin A 10,
(Rail)

.
,
.
Rail
.
.
,
(Euro 3) Euro 4/5.
.
Rail
Rail . 30 cm3.
(DBV)
Rail B 487
0,9 mm (6x), CRIN II
1.35
(DBV)
Rail
.
.
,
, Rail.

Rail.
Rail >1800 bar
DBV ( 1),
, , . ,
( 2),
700 800 bar. Rail . 700
800 bar. , .
Rail
50 bar.

Rail, "".

(M-Prop) .
Rail
. , ..
,
.
1.36
2 (DBV)
< 1800 bar
> 1800 bar
. 900 bar
( DBV Euro 4/5)
1.37
Rail B487
Rail
(Rail).
0
1800 bar.
Pin 1 (. 60160) Pin A 61,
Pin 2 (. 60162) Pin A 80, (1,01 1,60 Volt)
Pin 3 (. 60161) Pin A 43, (4,75 5,25 Volt)
1.38
Y341 Y346

. '

.

.
~200 bar.
Cu .
(
-, , , -),
.
(6)
.
(
) (5)
.

.
,
Rail.
Rail . 110 115 bar.
1.39
1.40
Euro 4/5
1.41
1.42
-/ /-
- ,
,
.
-,

-.
- .
-,

.
-
.
-, , -
.
-.
1.43
-
A
-, D20 D28
-, D08
1.44

, . '
. '
. ,
( )
( ).
, ,
.
( )
D20
600 ...
D0836
850 ...
D20 ( )
700 ...
1500 ...
1.45

,
.

.
, ,
.

.
:
1.46

A20, A30, A40

!
!
1.
2.
(8) (4)
3.
(4)
4.
(6) (5)
5.
(4) ,
(3)
Cu (2).
:
(1) (2)
(3).
1.47

A20, A30, A40

!
, (
) ,
(6)
(4)
(8)
(6)
(4)

Rail.
M 4, 1,5 Nm (150 Ncm)
10 Nm.
Rail 35 5 Nm.
10 Nm + 60
( 10 Nm + 30)

!
,
MAN, .
1.48
D20, D08 D28
Nm D20
Nm D08
Nm D28
12
12
1.5 0,5
-----
-----
-----
10
10
10
25 + 90
26 30
25 + 90
20 + 60
50 55
20 + 90
D26
( )
1.49
()
,
!
D20:

Rail.
. 4,0+0,5 bar
. 0,2 bar 3
- ()
,
( ,
).
1.50

B488
( )
(3)

.
60 2
6. (18)
360
1 .
1! ( 2
.)
1.51
B499
( )
B499

.
.
.
. (6 1
6-. ).

.
(2)
.
720.
750 1100 .
1.52
D20
1.53
D28
1
D08
1.54

, .
(SPN
3753). . 3. :
.
:
Pin
,
!

, .
,

, EDC
.
(),
,
.

,
.

.

,
.

.
4-: 2 720.
, 6- 120.
.
1.55

( 600 ... PIN A72 A54)

( 600 ... PIN A73 A55)
1.56
(D28/D20/D26)
( 600 ... PIN A73 A55, )

PIN A72 A54, )
1
:

.
.
1.57
D08 4-.
( 600 ... PIN A73 A55, )

PIN A72 A54, )
1
:

.
.
1.58
D08 6-.
( 600 ... PIN A73 A55, )

PIN A72 A54, )
1
:

.
.
1.59
B125
Euro 3

.
,
. .

, .
(SPN 102)
.
.
Euro 3/4/5
1.60
Euro 3
Pin 1
Pin 2
Pin 3
(. 60159) Pin A 25, (~5 Volt)
Pin 4
(. 60102) Pin A 81,
(. 60141) Pin A 62,

B623: (LDF 6T) Euro 4/Euro 5

,
(B123) AGR ( ).
Ohm
120
100
80
60
40
20
112,3
186
321,4
593,5
1171
2492
5876
-20
-40
15410 45162
Pin 1
(. 60141) Pin A 62,
Pin 2
(. 90121) Pin A 70,
Pin 3
(. 60159) Pin A 25, (~5 Volt)
Pin 4
(. 60102) Pin A 81,
-48
478
1,2
(Euro III, IV)

EDC 5 V.
1.61
B104
, 0 bar (0,5 V) 6 bar
(4,5 V).
EDC CAN
,
.
1.62
Pin 1
(. 60156) Pin A 24, (~5 Volt)
Pin 2
(. 60135) Pin A 38,
Pin 3
(. 60134) Pin A 21,
Pin 4
B377

( ).
( ).
(
. 5 bar).
0 bar (0,5 V) 15 bar (4,5 V).

Pin 1
(. 60155) Pin A 40, (~5 Volt)
Pin 2
(. 60158) Pin A 37,
Pin 3
(. 60137) Pin A 20,
Pin 4
1.63
B124
NTC.

.

.
Ohm

Volt
1.64
120
100
80
60
40
20
-20
-40
-48
112
186
322
595
1175
2 500
5896
15462
45313
70900
0,643 0,982 1,480 2,170 2,980 3,740 4,300
4,613
4,754
4,781
Pin 1
(. 60131) Pin A 77,
Pin 2
(. ?????) Pin A ??,
Pin 3
(. 60101) Pin A 58,
Pin 4
B123
NTC.
.
,

.
(<10 C) (>70 C),
.
,

.
Ohm

Volt
120
100
80
60
40
20
112
186
321
594
1171
2492
5876
15410 45162
0,645
0,982
1,477
2,167
2,976
3,737
4,297
4,612
Pin 1
(. 60151) Pin A 76,
Pin 2
(. ?????) Pin A ??,
Pin 3
(. 60100) Pin A 58,
Pin 4
-20
-40
4,754
1.65
2 Y340
( D0834 LFL42, 207 PS)
2
( )
( ). 2
, .
,
.
Bypass.

.

2 .
.
2
.
PWM EDC.

Wastegate. PWM 0 %
Wastegate ( ) 100 %
Wastegate ( ).
, EDC
, .
1.66
: ~86 Ohm
Pin 1
(. 60384) Pin A 02 +
Pin 2
(. 60367) Pin A 04
Wastegate
1.67
2
A
3 ( ) Wastegate pe (kPa)
B
:
50 kPa, 2
43 %.
D08:
1.68
11
1a
12
AGR
13
Wastegate
Wastegate
PM (
Euro 4)
PM
10
14
Wastegate
1.69
EDC

, , . ,

Immobilizer, FFR EDC
.
6 , , 6
(Master/Slave).
6 Highside ,
Highside
(MProp). ( , 30)
.
,
.

.

,
.
1.70
( )

.

.

, , ,
, (
).
, .
,

.
,
(,
, ..).
(
)
: D08 .
(Wastegate Control)
On-Board (EOBD), EURO 4
EDC
.
1.71
: D20
1.72
Euro 3 Euro 4 Euro 5:

Euro IV, .2005

8

AGR 20% ( / )
Y
PM
Euro 4 M-3477 (
)
( Rail)

19 20,5 bar
AGR
( )

Euro IV, :
OBD ( OBD )

AGR
Euro V OBD ( 01.2006)
DBV
AGR
AGR
SCR
Euro V OBD NOX ( 07.2006)
Euro V OBD NOX ( 05.2007)
1.73
AGR (Euro 3)
AGR (Euro 4)
EVB-EC
10
HD-OBD
14
14
HD-OBD
15
OBD
16
OBD
16
OBD
18
OBD
P-Codes ( OBD)
EOBD Scanntool (MAN-Cats 2)

Service 7:
EURO 3
20
24
26
27
32
33
, OBD
34
35
EURO 4/5
35
36
PM
37
37
..
38
MAN PM KAT
40
(B561)
42
(B683)
43
MAN AdBlue
44
46
AE-04a-EDC7-02-Abgasnachbehandlung-07.02.HR.doc
2.1

EURO III
AGR
EURO IV
AGR + PM
EURO V
MAN AdBlue AGR
(NOX)
,
.
AGR
(. 10 % Euro 3 . 20 % Euro 4).
,
Euro 3/4, D28, D2066
.
D08
.
AGR EDC.

. AGR
,
.
AGR,
.
AGR 3
.
:
Euro 3 AGR (, ) ( AGR).
Euro 4 AGR (E-AGR).
(PWM) ,
AGR,
AGR.
2.2
AGR
( AGR)
PM PM ( Euro 4)
2.3
AGR (Euro 3)
AGR
:

Reed
( ) Reed .
() .
2.4
Pin 1
(. 60340) Pin A 11 -
Pin 2
(. 60367) Pin A 17 +
Pin 3
(. 60031) Pin A 23 +
Pin 4
(. 60153) Pin A 22

AGR . 700 C
200 C , Euro IV
.
( D20)

.
,
.
,

. AGR.
, .
AGR
D20:
F AGR
, 1
1,5 mm.
D08:
AGR: ,

(. 10 %).
AGR: F
AGR ,
4 mm.
D28:
F AGR
, . 4 mm.
: Euro IV
.
. F
AGR ,
. 1,25 mm.
2.5
(D)
2.6
1 3
4 6
AGR
(5 Nm)
(35 Nm)
AGR (30 Nm)
AGR (Euro 4)
AGR
:

(: 32,0 + 1,5 mm)

("V"
"mm")
Pin 1
(. 60182) Pin A 39,
Pin 2
(. 60181) Pin A 87,
Pin 3
(. 60180) Pin A 32,
Pin 4
2.7
: D20/D26
Y458
30 Ohm
2.8
Pin 1
(. 60392) A435 Pin A 17,
Pin 2
(. 60393) A435 Pin A 11,
(Y460)
(Y460) 3/2 ,
. (Y458) ,
.
Y458 .
D08 Euro 4 (OBD, On-Board-Diagnose On Board)
(K1127),
" " ( ZBR)
" 15"
(Y460).
D20 D26 Euro 4 (OBD)
EDC.
:
~60 Ohm
Pin 1
(. 60395) A435 Pin B 06,
Pin 2
(. 60394) A435 Pin B 02,
2.9
EVB-EC

EVB-EC
(3 ).
.

.
, EVB

. .
,
(FFR)
(PWM).

FFR.
FFR
( , ,
, ,
..) .

.
2.10

( ).
. 30 .
.
1
Y355 EVB
2.11
EVB

.

.
EVB
,

.
EVB
(
).
150 C
50 C.
2.12
EVB Y355

Y355,
FFR X3/5 FFR X1/5
0,5 4,5Volt
: bar x 0,8 Volt

( ./. 0 5 bar, .. 4 bar x 0,8 V = 3,2 Volt)

Y355
FFR X4/14 FFR X1/3
30 Ohm
2.13
HD-OBD
01.10.2005
Euro 4 ,
ISO 15031-3.
OBD (On Board Diagnose On Board)

.
HD-OBD Heavy Duty-On Board Diagnose. Heavy
Duty .
.
/
2.14

,
,
.

.
3 (3
) .
/ 400
9600 .

, Malfunction Indicator Lamp (MIL). MIL
/,
.
, P-Codes
(Powertrain-Codes), OBD EDC7 C32
Euro 4, Euro 5 OBD
Denoxtronic-Box (DCU15).
X200 ( OBD)
MAN-Cats.
. 2010: OBD
.
HD-OBD
2.15
OBD
10/2005
10/2006
10/2007
10/2008
10/2009
EURO 4 . OBD1, .
OBD (NOx 7 g/kWh, PM 0,1 g/kWh).
"Major Functional Failure", .. .
EURO 4 . OBD1, .
OBD (NOx 7 g/kWh, PM 0,1 g/kWh).
"Major Functional Failure".
Euro 4 . OBD1 NOx, .
SCR: NOx AdBlue
Adblue. AGR: Nox
NOx ( )
Euro 4 . OBD1
NOx, . SCR: NOx AdBlue
Adblue. AGR: Nox
NOx ( )
EURO 5 . OBD2, .
OBD, .
( NOx NH3). OBD
.
EURO 5 . OBD2, .
OBD, .
( NOx NH3). OBD
.
OBD
OBD "
" :
1600
-7 C +35 C
70 C
OBD
Ad-Blue 20 %,
.
.
.
(
).

(
70 C)
(, ,.)
OBD.
2.16
On Board
OBD
OBD EEPROM
OBD

-
-
-
( )
- ( )
- ( )
MIL (Malfunction Indikator)
2.17
OBD
OBD
.
(EDC)
OBD OBD.
OBD EDC7 C32 Euro 4.
Euro 5 OBD DenoxtronicBox (DCU15).
Readiness ( ).

( ) .
(Freeze
Frame).
Readiness ( )
AU OBD

,

.
( Readiness, 0, 1, 2, 3).

0
,
MI ( ) .
,
. MI,
.
MI
(Malfunction Indicator)
2.18

OBD.
,
.
1 ( ) MI (Malfunction Indicator).

2. MI.
2,
.
3
MI ( ). ,
0
. : 40
" " 100 )
:

22 Kelvin 343 Kelvin (70 C).

.

OBD,
,
. ,

OBD, (AGR)
.

(Euro 4) (Euro 5).
NOx NOx (Euro 5)
(Euro 4 AGR).
2.19

(MIL)
OBD.

MIL.
, OBD 40
( ).

NOx . 1,5 g/kWh ,
MIL ,
~ 1 (400
9600 ) !
NOx OBD Ad-blue
MIL
.
,
NOx, ( AGR)
MIL
.
,
400 9600 !
OBD1 + NOx:
50
, .
2.20
OBD 1: MIL
:
Common Rail

EDC Denoxtronic (, ..)

Euro 5 : (
)
Euro 4 :

(
.. AdBlue)
OBD 1 + NOx:
MIL :
( NOx Euro 5, Euro 4/AGR )
OBD1 ,
NOx (>3,5 g/kWh) (

NOx)
30
NOx
NOx.
OBD 1 + NOx: NOx

7,0 g/kWh:
,
60 % > 7,5 t
75 % 7,5 t
OBD 2:
( NOx Euro 5, Euro 4/AGR )
OBD1 + NOx.
.
2.21
MIL (Malfunction Indicator Lamp, Motor Informations Lampe

, )
MIL
AdBlue (Euro 5)
TGA/TGL/TGM
MIL

, Stop
2.22
MIL
Euro 4/ PM
> " "
10 . " "
>

Euro 5/ MAN AdBlue

> " "
10 . "
"
>
Common Rail
>
EDC.
(AGR, ,
, ..)
> PM,
EDC
Denoxtronic (,
(Major Functional Failure)
..)
>
MIL
Euro 4/ PM
Euro 5/ MAN AdBlue
OBD 1
OBD 1
OBD 1 + NOx
>
NOx (>5,0 g/kWh)
>
OBD 1 + NOx
>
NOx (>3,5 g/kWh)
> AGR
>
> AGR
AdBlue
(. )
>

>

AdBlue
30 .
>
NOx

AdBlue
>
AdBlue
>
NOx
2.23
OBD

MAN OBD .
OBD
OBD MAN-cats
" ", " (HDOBD)".
OBD.
MAN AdBlue OBD
Denoxtronikbox (DCU15), MAN.
AdBlue
( MAN-Cats), CAN OBD.
,
.
SM 2108
2.24
HD-OBD (X200)
"MAN-Cats 2 "
OBD2 MAN 07.98901.0002.
OBD 2
Pin
59101
,
W

16202
K-Line
31000
31
5
6
186
7
8
HD-OBD-CAN High
16000
, 15
10
11
12
13
14
185
15
16
HD-OBD-CAN Low
30009
, 30
2.25
P-Codes ( OBD)
,
P-Codes (Powertrain-Codes).
P-Codes MAN-Cats
, ( SPN MAN).
5 , .. P 0 1 1 5
1. , : 2. , :
, :
Body
SAE
1/2
Chassis
Powertrain
SAE
Undefined
Z.T.SAE
Computer/
4./5. , : ,
2.26
EOBD Scanntool (MAN-Cats 2)

EOBD = Europische On Board Diagnose ( On Board)
Scan Tool
.
.
"EOBD Scan-Tool" MAN-Cats ( " ")

MAN.

"EOBD Scann-Tool".

MAN-Cats.
2.27

Scanntool, MAN-Cats
" ".
"
(HD-OBD)".
2.28

" (HDOBD)", Scanntool .

Scantool OBD .
.

OBD II
.
:
: ,
.
: ,
, , , ,
,
(AGR).
2.29
6
Service:
Service 1:
Service 2:
Service 3:
Service 4:
Service 5:
Service 6:
Service 7:
Service 1:
Service
,
2.30
,
.

. ""
.

.

,
.
Service 2:
P (
OBD)
.

, " "
" ".
Service 3:

.
/
.
2.31
MIL ,
MIL .

.
,
.
Service 4: /
Service :
Service 6:
Service

.
Service 7:
(FIN)
OBD II.
2.32
EURO 3
OBD 1
- (
)
- EDC

- Euro 4 AGR
- Euro 5 AdBlue
OBD 1 + NOx
2007 .
:
- NOx Euro 5 ( Ad Blue)
- Euro 4 AGR
-
( - , ,
. AdBlue .
:
.
(
.)
2.33
Euro 4 / OBD
OBD1a = OBD1 + NOx

Euro 5 / OBD
, OBD
D2066 Euro 4 OBD 1a (320 440 PS)
:
:
- AGR
-
- ,

120.000 km:
- (HDP)
- 2
2.34

( EURO 4)
.
(EURO 4/5) .

120.000 km 12 .
(
.)
Euro 4/5
D2866/
D2066
76
Euro 3
D2676
Euro 3
Euro 4
Euro 5
Euro 4
Euro 5
SCR
MAN AdBlue
AdBlue
AGR
+
PM-KAT
SCR
MAN AdBlue
AdBlue
15
AGR
AGR
AGR
+
PM-KAT
AGR
( %)
12
12
15
AGR
+
PM-KAT
AdBlue
+

AGR
AGR

x x (mm)
AdBlue
+
AGR
+ +
PM-KAT
620 x 372

x 675

AdBlue
100 km
. 6-8 %
. 6-8 %

( %)
EURO 4/5
EURO 4/5
.
Euro 4 :
EURO 4
(10.2006).
Euro 5 :
SCR (
10.2009)
EURO 5 OBD, OBD
10.2006.
2.35

D2066 Euro 4 ( 01.12.2006)
D2066 LF11:
430 PS
2100 Nm
D2066 LF12:
390 PS
1900 Nm
D2066 LF13:
350 PS
1750 Nm
D2066 LF14:
310 PS
1550 Nm
D2066 Euro 5 ( OBD)

D2066 LF21:
437 PS
2100 Nm
D2066 LF22:
400 PS
1900 Nm
D2066/D2676 Euro 4/5 OBD 1

EURO 4
EURO 5
D2066 LF31:
440 PS
2100 Nm
D2066 LF23: 440 PS 2100 Nm
D2066 LF32:
400 PS
1900 Nm
D2066 LF24: 400 PS 1900 Nm
D2066 LF33:
360 PS
1800 Nm
D2066 LF29: 360 PS 1800 Nm
D2066 LF35:
320 PS
1600 Nm
D2066 LF30: 320 PS 1600 Nm
D2676 LF01:
480 PS
2300 Nm
D2676 LF11: 540 PS 2500 Nm

D2676 LF12: 480 PS 2300 Nm
EURO 4
D2066 LF34:
440 PS
2100 Nm (HX58/HX77 OBD)
D2066 LFG01: 440 PS
2100 Nm (SX44/SX45 OBD)
D2066/D2676 Euro 4/5 OBD 1 + NOx

EURO 4
2.36
EURO 5
D2066 LF36:
320 PS
1600 Nm
D2066 LF25: 440 PS 2100 Nm
D2066 LF37:
400 PS
1900 Nm
D2066 LF27: 360 PS 1800 Nm
D2066 LF38:
360 PS
1800 Nm
D2066 LF28: 320 PS 1600 Nm
D2066 LF39:
320 PS
1600 Nm
D2676 LF13: 540 PS 2500 Nm
D2676 LF05:
480 PS
2300 Nm
D2676 LF14: 480 PS 2300 Nm
PM

""
"".
.
:
- PM*10
<10 m** ( 100 m)
-
PM2,5
<2,5 m
- UP
<0,1 m/100 nm***)
*PM:
Particulate Matter (= )
**m:
(1 1 ,
100 )
***nm:
= 1
Euro 4/5
*
CO
HC
Nox
PM
g/kWh
g/kWh
g/kWh
g/kWh
m-1
Euro 0
1988
12,3
2,6
15,8
Euro 1
1992
4,5/4,9
1,1/1,23
8,0/9,0
0,36/0,4
Euro 2
1996
4,0
1,1
7,0
0,15
Euro 3
2001
2,1
0,7
5,0
0,10
0,8
Euro 4
2006
1,5
0,5
3,5
0,02
0,5
Euro 5
2009
1,5
0.5
2,0
0,02
0,5
EEV
2000
1,5
0,3
2,0
0,02
0,15
2.37
Euro 0 Euro 4
97 %!
..
.. 1999/30/
PM10 .
.
2.38
2.39
MAN PM KAT
PM = Particulate Matter
Euro 4
, ,
. '
.
PM-Kat

.
PM-Kat
!
50 60 %
2006
PM Euro 3.
:

PLATINKAT (1). (HC)
(CO) .
(NO),
, NO2.
- PM (2)
.
(3)
(4) , , (5).
,
. 250 C

(NO2).
(NO2),
(O2)
(NO).
(
).
2.40

1.
(PLATINKAT)
NO (
) NO2 ( )
2.

.

.

(. 250 C).

(NO2)
,
.
2.41
(B561)
B561, ( PTC) Euro

IV .
C

Ohm
2.42
25
200
400
600
800
200
220
352
494
627
751
Pin 1
(. 90122, 90124) Pin B33, B34
Pin 2
(. 90119, 90123) Pin B26, B27
(B683)
(KAVLIKO TGL/TGM)
Euro 4
(PM-KAT).
TGL/TGM
TGA
Pin 1
(. 90126) Pin A 41, 5 Volt
Pin 2
(. 90127) Pin A 59,
Pin 3
(. 90128) Pin A 78,
2.43
MAN AdBlue
SCR (Selective Catalytic Reduction)
SCR MAN AdBlue

-
AdBlue,
(Geregelter Diesel
Katalysator GD-Kat).
NOx 3 4 .
0: D26:
-
.
1: AdBlue (NH3)
-.
2: SCR NOX ( )
3:
.
AdBlue AdBlue,
,
SCR ( ),
NOX
.
NOX 90 %.
MAN-AdBlueGD-Kat
Euro 5.
MAN Euro 5 SCR

.
MAN AdBlue:
2.44
T110

-{}-
AdBlue
AdBlue (32,5 % , 67,5 %
, DIN V 70070).
:
. (,
,).

,
.
-
- , .
, .
- -11,0 C (' , )
: 100 l AdBlue 5000 km,
. 5 % AdBlue.
2.45
AdBlue
AdBlue
AdBlue
AdBlue
( A808)
""
CAN (Signal Range

Check).
2.46
/
-{}-
11
(EVB)
12 10 m
Y436
13 AdBlue
AdBlue +
14 (~ 3,6 bar)
AdBlue
4
AdBlue
A808 /Denoxtronic
(~10 bar,
4)
15 B628,
AdBlue
16 (
)
17 B634,
NOX
B633,
18 300 m
19 - 100 m
10
2.47
/AdBlue
()
10
AdBlue
AdBlue
(Denoxtronic), 2
( )

11 2 A808
AdBlue
2.48
A808 Denoxtronik (Bosch DCU 15)

AdBlue .
A808 .
AdBlue
.
AdBlue
().

.
10 m
AdBlue Bosch 100 m
AdBlue
AdBlue
2.49
A808 Denoxtronic
,
4
11
AdBlue
AdBlue
12 10 m
13 AdBlue
14
15
16 AdBlue
- 100 m
17
AdBlue
18 SCR
19
10
2
20 NOX
2.50
A808 Denoxtronic
2.51
A808 Denoxtronic
2.52

AdBlue: AdBlue .
Internet :
www:findadblue.com
: SI 342SMa
AdBlue
( ).
AdBlue (
, , , ..). ' , AdBlue
.
AdBlue
! AdBlue ,

.
AdBlue

.
AdBlue
,
.
MAN
AdBlue MAN-Cats .
AdBlue ( , ).

AdBlue MAN-Cats :
AdBlue,
AdBlue ( > 1,5 bar)
2.53
- Bosch ( AdBlue 100 m)
:
AdBlue .

.
A808 AdBlue IN (
)
- 0,4
0,1 Nm.
AdBlue.
- (
).
( : SPN 5031)
AdBlue (10 m)
:
AdBlue .

.
.
.

MAN AdBlue, SI 180400.
2.54
1 .
( )
2
3,
4 5, 6
7.
) AdBlue,
.
: ,
8.
.
(25 + 5 Nm)
(4 + 1 Nm)
2.55
- AdBlue (VOSS)

AdBlue.
> .
2.56
(Y436)
AdBlue
AdBlue
.
AdBlue EDC.
,
.
.
14,5 Ohm
Pin 1 (. 90133) A808 Pin 26
Pin 2 (. 90134) A808 Pin 27
2.57
D20, (Y436)
AdBlue
(Y436)
1 (B633)
AdBlue (D20/D26)
AdBlue (V8)
2.58
1 (B633)

AdBlue.
Pin 1 (. 90115) EDC Pin B 33
Pin 2 (. 90116) EDC Pin B 26
C

Ohm
25
200
400
600
800
200
220
352
494
627
751
2.59
(B634)
.
.
Pin 1 (. 90117) A808 Pin 22
Pin 2 (. 90118) A808 Pin 23
C

Ohm
2.60
25
200
400
600
800
200
220
352
494
627
751
(Y437, AdBlue)
AdBlue
-11 C. ' .
,
( ) .
AdBlue

.
,
.
, ,

.
: 25 60 Ohm
Pin 1 (. 90321) A808 Pin 6
Pin 2 (. 90311) A808 Pin 31
2.61
AdBlue (B628)

AdBlue. CAN
A808 (Denoxtronik).
AdBlue.
:
( 32 700 mm)
:
(NTC): 5 kOhm 25 C.
:
2.62
Pin 1 (. 187/15038) 15 ( F737)
Pin 2 (. 188/31000) (X1644)
Pin 3 (. 185) HD-OBD-CAN High EDC Pin B 25
Pin 4 (. 186) HD-OBD-CAN Low EDC Pin B 32
Pin 5 (. 185) CAN-High A808 Pin 8
Pin 6 (. 186) CAN-Low A808 Pin 7
D20
D26
2.63

/ T18
, (SPN)
SPN
MAN-CATS II
MAN-cats II
Monitoring
Monitoring
Monitoring
Monitoring
Monitoring ,
Monitoring
Monitoring
Monitoring FFR
Monitoring

3
3
5
10
11
35
35
35
36
37
38
39
43
44
45
45
46
49
EDC7 COMMON-RAIL 52

EDC7

SPN190
52
53
55
55
56
" "
" "
56
59
" "
"
"
"
"
" "
61
AE04a_EDC7_03_Fehlerbehebung-07.02.LW.doc
62
62
64
3.1
"
"
"
"
Common Rail Rail

64
65
66
69
70
EDC7 Common Rail
70
70
72
74
75
75
77
78

D28 CR
D20 CR
D08 CR

79
79
80
80
83
87
91
92
D20/D08 99
D28 101

103
3.2
108
108
109
.
(M-Prop) (..
Fluke AUTO-SKOPEMETER FLUKE 123).

.
CARTOOL 970 140 (
Cartool 970 121 970 122, :
Euro 3).
Euro 3/4/5
: CARTOOL 970140
:
A/B
970147
970147
970141
970148
970142
970143
970144
3.3

, .

,
.
, , ,
.
.

.

.
97 0 140 CARTOOL
.
( )
, .
:
.

.

,
" ".
:
51.97801-0329.
3.4
/ T18
/
/ T18

.
, ,
, .
:

T18
.

.
MAN-cats II
A3.

T18
.
,
.
/ T18
,
(SPN)
SPN 3752
.
3.5
SPN 3752
SPN 3752: () 2
:
- (.
),
: -
MAN-cats Monitoring
- / ( )
-
-

(0,5 1,5 mm)
-
(!)
- !
- EDC
-
-
( D28)
3.6
SPN 3752-08 D2876LF12

.
,
.
1,5 mm.
.
. ,
.

SN 530 (D2876LF13)
.
. 5 .
.
2 0.
Monitoring " " "
" " ".

,
. ,
.
.
, ,
.
T18
, ,
. ,
! .

A=
18 ""

B=
C =
D =
"" 18
.
3.7
D28 CR
D28 CR
D28 CR
3.8
D28 CR
D08 CR
3.9
, (SPN)
. Signal-RangeCheck ( ).
.

.

( ).
,
.
:
(SPN)
(FMI)
( )
.
, ,
,
.
,
.
,
:
-
, .
- , .
3.10
SPN
MTED, Domeier16.11.06, EDC7C32 P362V27 V31
SPN
SPN
81
/:
94

(
, , -,
)
: ,
100

,
PL
:
102

PL.
< .
.
:
105

TLL, ,
.
:
108

Patmos
:
109
110

Twasser.
.
:
168

.
:
171

Umg, ,
.
173

, .
/:
3.11
SPN
SPN
174

.
: , Monitoring
175
190

:
: ,
< 200 ...
.
!
!
518
FFR2: Bit
FFR2
: FFR
609
CAN 1
CAN 1
: Stand-Alone (=)
3.12
SPN
SPN
651
1 1 (4- : 1, 6-
: 1, 8- Master: 1, Slave: 5,
10- Master: 1, Slave: 6, 12-
Master: 1, Slave: 12)
Monitoring: - ,
: , ,
(FMI 4) =
(FMI1) =
: EDC
:
EDC7 C3:
FMI " ".
" "
SPN.
" ", .
SPN (.. 651),
(.. 653 655)
,
.
: (TRUP)
.

, .
1
: (TRUP)
(.. 6-
, TRUP ).
EDC7 C32:
" "
SPN. " ",
. SPN (651, 653 655) ,
.
,
.
: (TRUP)
.

, .
1
: (TRUP)
(..
6- , TRUP
).
3.13
SPN
SPN
652
3.14
2 1 (4- : 3, 6-
: 5, 8- Master: 2, Slave: 7,
10- Master: 5, Slave: 10, 12-
Monitoring: - ,
: , ,
(FMI 4) =
(FMI1) =
: EDC
:
EDC7 C3:
FMI " ". "
"
SPN.
" ", .
SPN (.. 652),
(.. 654 656)
,
.
: (TRUP)
.

, .
2
: (TRUP)
(.. 6-
, TRUP ).
EDC7 C32:
" "
SPN. " ",
. SPN (652, 654 656) ,
.
,
.
: (TRUP)
.

, .
2
: (TRUP)
(.. 6-
, TRUP ).
SPN
SPN
653
1 2 (4- : 4, 6-
: 3, 8- Master: 3, Slave: 6,
10- Master: 2, Slave: 7, 12-
Monitoring: - ,
: , ,
(FMI 4) =
(FMI1) =
: EDC
:
EDC7 C3:
FMI " ". "
"
SPN.
" ", .
SPN (.. 653),
(.. 651 655)
,
.
: (TRUP)
.

, .
1
: (TRUP)
(.. 6-
, TRUP ).
EDC7 C32:
" "
SPN. " ",
. SPN (651, 653 655) ,
.
,
.
: (TRUP)
.

, .
1
: (TRUP)
(.. 6-
, TRUP ).
3.15
SPN
SPN
654
3.16
2 2 (4- : 2, 6-
: 6, 8- Master: 4, Slave: 8,
10- Master: 3, Slave: 8, 12-
Monitoring: - ,
: , ,
(FMI 4) =
(FMI1) =
: EDC
:
EDC7 C3:
FMI " ". "
"
SPN.
" ", .
SPN (.. 654),
(.. 652 656)
,
.
: (TRUP)
.

, .
2
: (TRUP)
(.. 6-
, TRUP ).
EDC7 C32:
" "
SPN. " ",
. SPN (652, 654 656) ,
.
,
.
: (TRUP)
.

, .
2
: (TRUP)
(.. 6-
, TRUP ).
SPN
SPN
655
1 3 (6- : 2, 10-
Master: 4, Slave: 9, 12- Master:
2, Slave: 11)
Monitoring: - ,
: , ,
(FMI 4) =
(FMI1) =
: EDC
:
EDC7 C3:
FMI " ". "
"
SPN.
" ", .
SPN (.. 655),
(.. 651 653)
,
.
: (TRUP)
.

, .
1
: (TRUP)
(.. 6-
, TRUP ).
EDC7 C32:
" "
SPN. " ",
. SPN (651, 653 655) ,
.
,
.
: (TRUP)
.

, .
1
: (TRUP)
(.. 6-
, TRUP ).
3.17
SPN
SPN
656
2 3 (6- : 4, 12-
Monitoring: - ,
: , ,
(FMI 4) =
(FMI1) =
: EDC
:
EDC7 C3:
FMI " ". "
" SPN.
" ", .
SPN (.. 656),
(.. 652 656).
,
.
: (TRUP)
.

, .
2
: (TRUP)
(.. 6-
, TRUP ).
EDC7 C32:
" "
SPN. " ",
. SPN (652, 654 656) ,
.
,
.
: (TRUP)
.

, .
2
: (TRUP)
(.. 6-
, TRUP ).
959
Time/Date:
FFR
:
960
Time/Date:
FFR
:
961
Time/Date:
FFR
:
962
Time/Date:
FFR
:
3.18
SPN
SPN
964
Time/Date:
FFR
:
1079
Rail
+Ubat .
:
. DBV 800 bar
Rail. . D08: 2000 ..., 100 mg/, D28:180 mg/
1080
,

+Ubat .
:
.
1131
2039

,
/:
FFR1: Timeout
FFR1
: Stand-Alone (=)
3004
AGR:

Reed
: . D08: 2200 ..., 100 mg/
3005
Timeout 13
DM4 ( ) FFR
:
3007
DM4-Request
FFR DM4 ( )
:
3009

: , , D08:
3100 ... D20 D28: 2800 ...
3014
( )
, . 15,

: . ,

3016
FFR1: Bit 0
FFR1
:
3017
FFR1: Bit,
FFR
:
3.19
SPN
SPN
3018
FFR1: Bit, ID
FFR1
: "0"
3019
FFR1: EDR,
FFR1 (EDR)
: EDR
3020
FFR1: Bit EDR

FFR1
: EDR
3022
FFR1: ZDR
FFR1
: ZDR 0 ..., .
ZDR
3023
FFR1: Bit "MEOS" (Momentary Engine Overspeed)

FFR1
: "MEOS"
3024
FFR1: Bit
FFR1
: EDC
3025
FFR1: bit (Reserved Bits and Bytes)

FFR1 "1"
:
3028
FFR2:
FFR2
:
3029
FFR2: Bit
FFR2
:
EDC
3030
FFR2: Bit -ID

FFR2
: "0" LLR
3031
FFR2: LLR
FFR2 800 ...
: (800
...)
3032
FFR2: Bit Stand Alone

FFR2
: EDC Stand-Alone ()
3.20
SPN
SPN
3033
FFR2: Bit
FFR2
:
3034
FFR2: Bit
FFR2
: FFR
3035

FFR2 "1"
:
3036
FFR2: Timeout
FFR2
: FFR2
3037
FFR3: Bit
FFR3
: ,
0 %
3038
FFR3: Bit,
FFR3
:
" ",
CAN
3039
3040
FFR3 "1"
:
FFR3: Timeout
FFR3
: (Immobilizer)
3045

: .
( , IMR, )
3046

AD
: :
1000 mbar,
3052
Timeout 5
EDC1 ( CAN)
: EDC1 FFR , .
EDC, EDC, EDC, . 15, AGR,
3053
Timeout 6
EDC2 ( CAN)
: EDC2 FFR, .
, ZDR
3.21
SPN
SPN
3054
Timeout 7
EDC3 ( CAN)
: EDC3 FFR, .
LLR, EDR, ZDR,
3063
3064
Stand-Alone EDC
Stand-Alone
: Stand-Alone (=)
3069

eess.
: Recovery (Reset ).
3076
Immobilizer (WSP): FR
ID FFR
: , EDC ,
.
3077
Immobilizer (WSP): FR-ID
3081
ID FFR
: , EDC ,
.

: 1800 ...
D08 100 mg/
3082

> 500 mbar

3083
Rail
, Rail

3085
Vehicle distance

: FFR Vehicle
Distance.
3086
AGR
( )
AD
/: AGR .

3087

( )
AD.
: : 1 bar
3.22
SPN
SPN
3088
3089
( )
( )
AD
:

(
AGR)
( )
AD
3091
( ) AD
: : D08 D28: 100,4 C,
10 %
3092
TIME/DATE: Timeout
(// ..)
: ""
3093
TIME/DATE: Reserved Bits and Bytes

TIME/DATE "1".
:
3094
Timeout 8
No-Acknowledge (
FFR, EDC )
:
3097
3099
Rail
( )
AD
: : 800 bar, DBV ,
800 bar Rail.
D08 2000 ... 100 mg/ , D28: 180 mg/
, D20: 130-150 mg/ , D26: 180 mg/
3100
( )
( ) AD
:
3671
3673
EEPROM
EEPROM, EEPROM

CAN 2 (Pin 1.27 1.45 51.25803.1015 : Pin 2.25
2.32)
CAN 2
: Slave ,
( ). 51.25803.1015
: OBD.
3.23
SPN
SPN
3674
FFR1: Byte 8/Bit 5-8

FFR
: Master/Slave V
3676
Afterrun

3678
Booster 1
Booster:
,
3679
Booster 1
Booster:
,
3687
3693
Booster

: -, -
3694
Timeout 4
EDC5 ( CAN)
: EDC5 , . ,

3732
( )

3735
EDC
AD
: : 60 C
3736
EDC-Hardware
Watchdog
:
3737
Master/Slave
Master/Slave ON
: ,
3.24
3738
: 4- : . 1, 6-
: . 1, 8- : Master . 1, Slave . 5, 10-
: Master . 1, Slave . 6, 12- : Master . 1, Slave
. 12

3739
: 4- : . 3, 6-
: . 5, 8- : Master . 2, Slave . 7, 10-
: Master . 5, Slave . 10, 12- : Master . 5, Slave
. 8

SPN
SPN
3740
: 4- : . 4, 6-
: . 3, 8- : Master . 3, Slave . 6, 10-
: Master . 2, Slave . 7, 12- : Master . 3, Slave . 10

3741
: 4- : . 2, 6-
: . 6, 8- : Master . 4, Slave . 8, 10-

3742
: 6- : . 2, 10-

3743
: 6- : . 4, 12-
: Master . 4, Slave . 9

3744
Highside
+Ubat,
3745
Highside
+Ubat,
3746
Highside
+Ubat,
3747
Highside
3748
Highside
+Ubat,
: : D20: 150 mg/, D26: 180 mg/
3749
Highside
+Ubat,
3751
Highside
+Ubat,
: ()
3752
( )
,
: .

3753
( )
,
:
3754
Watchdog
Watchdog
:
3.25
SPN
SPN
3755

""
:
3756
AGR,
+Ubat
/:
3758
2
Master-Slave ( V).
: Slave ,
, Master, .
( )
3759
3
Master-Slave ( V).
: Slave ,
, Master, .
( )
3760
4
Master-Slave ( V).
: Slave ,
, Master, .
( )
3761
5
Master-Slave ( V).
: Slave ,
, Master, .
( )
3762
CAMD-ANA Timeout
Master-Slave ( V). CAN Master/Slave-Decoder
: Slave ,
, Master, .
( )
3763
CAMD-CMOL Timeout
: Slave ,
, Master, .
( )
3764
CAMD-CNTROL Timeout
: Slave ,
, Master, .
( )
3765
CAMD-FFR1 Timeout
: ,
3766
CAMD-FFR2 Timeout
: ,
3767
CAMD-FFR3 Timeout
: ,
3.26
SPN
SPN
3768
CAMD
: ,
3769
Timeout CAMD-LIMIT
: Slave ,
, Master, .
( )
3771
CAN Master/Slave
Master Slave FFR-CAN
: CAN Master/Slave
3772
. 15 Master/Slave
, Master Slave ON
:
3773
Master/Slave
Master Slave
:
3775
Rail
(1) (2) Rail
: (1) . (2)
Rail.
: D08: 2000 ..., 100 mg/, D20: 130-150 mg/, D26 180 mg/
3776

Rail
: , .
: 80 MPa, D08: 100 mg/, D20: 150 mg/, D26: 180 mg/
3777

Rail
: ,

3778
Rail:

:
, (Bosch).
: 80 MPa, D08: 100 mg/, D20: 130-150 mg/, D26: 180 mg/
3779
Rail:

:
, , , (Bosch).
: 80 MPa, D08: 100 mg/, D20: 130-150 mg/, D26: 180 mg/
3780
Rail:
Rail
: Rail
3781
( )

: Rail 700 -800 bar,
D08 1500 ..., 70 mg/, D28 180 mg/.
3.27
SPN
SPN
3782
Dynamik

:
3783
FFR2: Bit Nord-

:
3784
Bit Smoke-ID
3785

: : ,
: / PM.
3786

: : . :
3787

: ..
3789

AD
:
3790

, = 0,

.
3792

AD
:
3793

,
/:
3794

AD
3795
AGR
(
D08)
3796
Highside 2
+Ubat,
3797
Highside
+Ubat,
3798
OBD (MIL)

3.28
SPN
SPN
3799
Highside Reserve 01
3800
Highside Reserve 02
3801
Highside Reserve 03
3802
Highside
+Ubat,
3803
CAN1 (FFR/EDC-CAN)
CAN ( )
: EDC1 EDC2 EDC3 FFR
3804
Timeout CAN1 (FFR/EDC-CAN)

FFR1, FFR2, FFR3 Time/Date FFR
: FFR
3805
CAN2 (Master/Slave-CAN)
Master-Slave ( V). , CAN
Master/Slave. 51.25803.1015 : OBD.
: Slave ,
, Master, .
( )
3806
Timeout CAN2 (Master/Slave-CAN)

Master-Slave ( V). , CAN
Master/Slave. 51.25803-1015 : OBD.
: Slave ,
, Master, .
(P/2)
3807
FFR1 (FFR/EDC-CAN)
FFR FFR1
3808
FFR2 (FFR/EDC-CAN)
FFR FFR2
3809
FFR3 (FFR/EDC-CAN)
FFR FFR3
3810
Time/Date
FFR
:
3811

" " ,
(1,2). ,
. (,
(3) (8)
3812

" " ,
(1,2). ,
. ,
(8)
3813

, , :
.
3.29
SPN
SPN
3814
3815
3816
3817
3818
3819
CAN 3 (Pin 2.25 2.32. 51.25803.1015 : Pin 1.27 1.45)

CAN 3
3820
Byte CAN 1 ( , )
3821
Byte CAN 3
( , AdBlue AdBlue) (Pin 2.25 - 2.32.
51.25803.1015 : Pin 1.27 1.45)
3822
Timeout CAN 3 (CAN )

(Pin 2.25 2.32. 51.25803.1015 : Pin 1.27 1.45)
3823
3824
Master
8, 10 12- = 1
3825
Master
8- : 2, 10- : 5, 12- :
5
3826
Master
8- : 3, 10- : 2, 12- :
3
3827
Master
8- : 4, 10- : 3, 12- :
6
3828
Master
10- : 4, 12- : 2
3829
Master
12- : 4
3830
Stand alone/Slave
3831
4- : 1, 6- : 1, 8- :
5,
10- : 6, 12- : 12
Stand alone/Slave
4- : 3, 6- : 5, Slave 8- :
7, 10- : 10, 12- : 8
3833
Stand alone/Slave
4- : 2, 6- : 6, 8- :
8, 10- : 8, 12- : 7
3.30
SPN
SPN
3834
Stand alone/Slave
6- : 2, Slave 10- : 9,
12- : 11
3835
Stand alone/Slave
3836
6- : 4, Slave 12- : 9

3837
3838
3839
3840
3841
3842
3843

" " ,
(1,2).
, . ,
(3) (8)
3844
( AGR)
" " ,

(1,2). , .

(3)
3845

" " ,

(1,2). , .

(3)
3846
3847

AD
3848
3849
SCR
, (
,
).
3.31
SPN
SPN
3850
AGR
3851

AD
3852
AGR
3853
AGR
3854
2 EDC
3855
3856
3857
SPI
3858
3859
3860
ATL
3861
ATL
3863
3864
P1
AD
-
: - P1
3865
P2
-
: - P2
3866
M2

: M2
3867
PO
-
: - P0
3868

" " ,

(1,2). , . (2
2 (3))
3.32
SPN
SPN
3869

" " ,

3870

" " ,

3871
EDC
" " , "
EDC"
3872

" " ,

3873
Recovery
EDC . Reset.
3874
: 0
.
3875
: 1
.
3876
: 2
.
3877
: 3
.
3878
: 4
.
3879
: 5
.
3880
12V LIN, BSS
3919
NOx
3920
NOx
3921
O2
3923
3925
3926
RDS
3927
3.33
SPN
SPN
3.34
3929
AGR ( MIL)
3930
AGR ( PR)
3931
PWM19
3932
PWM30
MAN-CATS II
MAN-cats II
Monitoring
,
. MANcats. .
3.35
Monitoring
1. ,
Rail.
2. ,
. ,
Rail .
: < 6 %
3.36
Monitoring
3. !
.
4.
.
5. SPN 3753 "
( )".
3.37
Monitoring
Rail.
6. ,
.
3.38
Monitoring ,
: (TRUP) D08.
.

.
,
120.
120 ""
"" .
MAN-cats II
.

.
.
:
153624.
Rail.
,
.
3.39
D28
:
3.40
:
SPN 651 656
- CRIN

CRIN .
:
o 2 ,
2.
o ,
4.
o , 1 5,
.
,
(+) , , (-).
+ + - -, .
2 !
,
.
, ,
. '
!

Rail.
,
.
:

Bosch. .
"" ""!
!

, Rail
.
SI 132400 18.11.2003
3.41
-5 mg/
MAN-cats II
MAN-cats II,
+ 5 mg/
MAN-cats II,

,

MAN-cats II,

MAN-cats II
3.42
MAN-cats II
Monitoring
"Monitoring " ,
" ", .
.
7. .
3.43
Monitoring
8. EDC7,
" ".
9. .
10. .
11. .
:
.
TipMatic.
:
10
.
! !
!
3.44
Monitoring FFR
Monitoring
3.45
100 %
> 75 C
MAN-cats II (
)
.
( )
.
,
,
.
, . ,
.
3.46
(...), . 8
8 ( 2 ...
)
(...), . 70
( 2 ... )
(...), 5 ...
:
+- 5 (.. ),
: 5 ( ,
..).

:
.
. 5 .
.
2 0.
SPN 3752.

!
3.47
3.48

,

.

.
,
.

,
.
:
> 75 C,

.
, ,

.

,
.
, .
3.49
, 3
3
,
.
!
.
: ,
..
,
.
.
.
:
,
,
.
3.50
3.51
EDC7 COMMON-RAIL

:
! CR
, ,
!
Rail (RDS), (DBV),
( M-Prop )
( )
.
MANTIS.
EDC7
:
:
EDC7,
, .
MAN-cats II,
"Monitoring", EDC
Rail.
:
(/
),
< 3 bar, Rail
Rail <200 bar,
(" ", )
3.52

:
:
SPN
18
?
?

:
T18.

Common-Rail ?
: ?
/
!
MANCats?
(. , , ...)
, //
(Diesel EN590, FAME, ..)
: / /

: /
//, , ,
3.53
,
(Astronik/TipMatic, KSM, EBS)
, :
ZME ?
: DBV
. DBV .
EDC7 >100 C? MANcats II

.
?
SPN 651 656, .
( Pin, ..)

/ ?
, 0,5 1,5 mm.
Monitoring. :

MAN-cats II. .
Monitoring .
: " ", " ", "
".
3.54
3781
94-2
94-1
Rail
M-Prop
3. *)
< 6 %,
10-14 %,
Rail
C)
3780
3779
3778
3776
3775-2
. SPN
DBV
Rail < 6 %.
DBV,
DBV
. (
DBV
DBV.
Rail
M-Prop.
SPN 3781)
,

10 %:
Rail
EDC7
, ,
EDC7 (T18, ).

3.55
*) : ZME
. ' ,
ZME. ZME
( , ).
,
ZME 51.12505-0024 .0027 .
ZME,
:
05/2004
ZME .
ZME
250.000 km.
SPN190
CR EDC7
SPN190.
( 200 ...),
.

.
.
!
C32P362V26 (Euro 4/5).
" "
, CR ,
,
EDC . CR (),
. , 3 . .
CR ,
.
3.56
:
CR

. :
( 30 .).
(""
/)
: . 2 .
(D20/D28 EURO 3):
(.. )
.
:
.
(D08 D20 EURO 4):
.
(
), KSC
.
: , ,

KSC :
: 94 02,
:

.
, .
.
:

KSC.
KSC. '
- .
3.57
KSC D28
KSC D20
:
.
. 5 .
.
2 0.
SPN 3752.
3.58
" "
CAN ,
IMR ( IMR) 50 FFR
.
ID Immobilizer FFR
. "
Immobilizer".
EDC/FFR
, EDC (
).

, 900 ms
" ".

, EDC7 " "

( ,
)
. '
.
CR, ,
.
MAN-cats II,
"Monitoring", EDC
Rail.
:
3 bar, Rail.
Rail 200 bar, .

:
(" ", )
.
:
Rail >200 bar, .
Rail .
3.59
Rail,
:
/ ,
.
.
- -,
.
, .
, .
DBV
.
Rail ,
, " ", 1.
: .
( ),
.
, (
).

94-1
94-2

.

.
3.60
2
MANCats II

Rail

.

>350 bar,
3.

Rail

,
, , T18,

MAN-Cats II.
3

DBV.

,
DBV
.
( DBV

,

)
,

DBV

.

,
5.
,

.

,

.
.

,

:
,

,
.
" "
,
""
, :

.
:

.
, .
:

.
,
, KSC.
.
:

.
.
.
3.61
" "
" "
Common-Rail.
,
:
,
" ".
"
"
:
,
( CU) .
,
:
EDC7
,
.
:

( CU)
( )
A = :

CU
3.62
B = :

CU
C = . 17 mm,
1 mm.
D = . 15,5 mm,
1,3 mm.
E = 15,2 mm,
1,5 0,05 mm
3.63
/
CU :
:

.
,
, KSC.
.
:

.
.
.
" "
" " .

.
" "
" "
( , ..).
.
3.64
"
"

o
o
o
:
1.
, ..
2.
,

3.
"Monitoring "
,

4.
, ,
,
.

. 75 C,
, " " ,
, .

.

MAN Servicedesk,

(> 4,0 bar)
. .
, .
MAN-cats II.

( ) CR (D08, D20, D28)
: 80.99605-6030. VZ.
3.65
Common Rail Rail

MAN Servicedesk, .
0C6766D6E4
CR ,
( Rail).
.
Rail, !
:
, , ,
, , .
:

Rail .
, ""
, Rail
.
3.66
Rail
Rail
:
Rail , ,
( )
( , , ).
.
:
: H05 03H1, D2876LF12,
396.923 km.
: .
:
.
,
.
.

.
:

"Monitoring "
:
3.67
"Monitoring "
3.68
: Rail 5 .
Rail ,
5 ,
.

MAN Servicedesk, .
0DA7341413
:
( )

EDC,
:
SPN 651, 652, 653, 654, 655, 656, EDC,
, , ,
: .
3.69

EDC7 Common Rail
:
CR
Rail.

(p = 10,4 13 bar)
11
2
3
4
( )
KSC
(
> 15 bar)

ZME (
M-Prop)
(
)
(Rail)

12
13
14
5
6
7
8
9
10
3.70
15
16
17

(p =1,2 1,4 bar) :
EURO 3

(p = 5,5 bar)

Bypass (p = 0,15 bar)

-
18
19
KSC ( D20)
:
"OUT"
( ).
3.71
1
2
3
4
5
6
7
8
9
3.72
(p = 10,5 13 bar)
KSC
(
> 15 bar)
ZME (
M-Prop)

(Rail)

(
)
10
(DBV)
11
12 2,8 bar

13 (p = 5,5 bar)
14 Bypass (p = 0,15 bar)
15 ( )
16
17 -
KSC ( D20)

5 bar + 2,5 bar
( )
:
"OUT"
KSC . (
).
3.73

, /
Rail,
.

(MANc-ats II
Monitoring)
< 5 bar
. 5,5 bar
> 8,5 bar
D28:

( ,
0,5 mm)
BS (
CU?)
:
< 900 ...

(DBV).

( )
> 4 bar
- SEPAR.
- , .
: SEPAR .
3.74

(13 )
- .

():
5,5 6,0 bar
():
. 4 bar.

.
( EURO 3/ Euro 4)
.
Euro 4
. ' ,
.

, D20

KSC

( )
( 0
10 bar)

CR.
3.75
"OUT"
.
(17) ,
(13)
"OUT".

. . 4 bar.
D28
3.76

, EURO 4
.
. ' ,
"OUT" .
D20

KSC

( )
( 0
10 bar)

CR.
(17) ,
(13).

. . 4 bar.
,
(13) .
3.77

(11) . 1,2 1,4 bar
.
,
.
CRIN2
.
D20 EURO 4 (10/2004)
6064. EURO 4 OBD (LF31...)
EURO 5 (LF21...). ,
.
EURO 3 2 .
EURO 3.
.
D28
D20
.
.
3.78

.

.

.
.

. ,
.
MAN-Common Rail,
:
o KSC
o
o Rail,
().
:
.
o

. .

,

.
Common Rail ,

.

.
!
!
3.79

DBV
.
,
.
,
( ).
,
. ' ,

KSC

.
D28 CR
3.80
KSC (A)

51.98150-0175
06.12034-8207.

KSC
M14x1,5 06.08092-0144.
(B)
(C) 51.98150-0148 .
3.81

M14x1,5 51.98150-0175.

51.98150-0175 06.12034-8207.
3.82
D20 CR
KSC

CR.
:
81.98130-0458 .
3.83

( EURO 4)
!

( "OUT")

. ,
.
(1)
"OUT"
.
. (2)

:
51.98130-0458
.
"OUT"
PA (3) . 1000 mm
(4) 1,5
.
OUT ,
.
3.84
D20 D28
PA
(C)
/ , (B)
( )
.
Raimond
, ( ),
.
3.85
:

, GE 51.98130-0485
.
3.86
D08 CR
CR D0836 D0834
D20 D28,
. ' (

DBV).
PA ()
3.87
PA (A),
PA 04.35160-9714
.
PA (B) 51.98150-0175
.
D08
(KSC)
(DBV)
KSC.
E
3.88

(F)
51.98150-0175 KSC.
,
(D) .
. ,
DBV , ,
.
3.89
D08
C
D
(KSC)
(DBV)
KSC.

3.90
(D)
KSC 06.08092-0144.
,
(D) .
. ,
DBV , ,
.
M-Prop
,
:
D0836 D20/D28.............................. . 70 ml
D0834 ................................................... . 50 ml
250 ml
, ,
DBV .

.
' DBV
.

90 %:
, ,
.
,
.
3.91

:
DBV
.
DBV (850 bar)
(.. Rail),
DBV.
D28 CR,
(A) DBV
3.92
(B)
D28 CR,
(A) DBV
(B)
3.93
D28
(C) DBV
(10) .
. ,
DBV , , .
3.94
D20 CR
1)
(1) EURO 4
(1a) 6
2)

(2) (2a),
Common Rail, .
3.95
3)
(3)
4)
(4)
5)

(5)
6)
7)

.

.
,
(7)
DBV.
, DBV (10) ,
,
.

3.96
D08 CR
KSC
C
D
E
(KSC)
(DBV)
KSC.

(F)
51.98150-0175 KSC.
,
(D) .
. ,
DBV , , .
3.97
D08 CR
KSC
C
D
(KSC)
(DBV)
KSC.

3.98
(D)
KSC 06.08092-0144.
,
(D) .
. ,
DBV , ,
.
D20/D08

DBV (
),
.
.
:
EDC7
M-Prop
Rail (A)
3.99

81.96002-0512 (B)

,
, 600 ...
. 60 ml .
,
. ,
.

Rail CR.
Rail,
,
).
!
,
!!

D20.
D08 CR .
D08,
.
Common-Rail ! '
.
3.100
D28

DBV ,
.
D28 ,

.

.

. :
.
().
3.101
(),
.

.
60ml
, .
, .

,
, 600 ...
60 ml .

90 %:
, ,
.
,
. ,
.
3.102

Rail 800 900 bar.

M-Prop
. Rail
1800 bar DBV. Rail
DBV 800 900 bar.
DBV
. . 60 ml/min .

1= DBV
2= (=)
3=
D20 D28 "

". .
3.103
D08 CR
D08
DBV .

D08
(D) DBV
PA () .
3.104
D08
(KSC)
(DBV)
KSC.
(D)
KSC 06.08092-0144.
(D) ()
.
3.105
D08
3.106
DBV


D08 .
,
.
:
(. 1.000 ml,
10ml). :
.
:
M-Prop
DBV

CR
D20 D28

540 ml/min
D0836
435 ml/min*
D0834
535 ml/min*
D0834 ,
800 ...

, .
, MProp .
, .

,
.
3.107
,

.

.

.
.
:
35 100
20.000 7000 .
700 ,
38,5 l/100 km, .
100.000 km 0,7 l/100 km.

. 0 km 50.000 km
5 % 1,5 l/100 km.
,
.
:
.

1,2 l/100 km.
WAB: 1x , . 1,5 l

2,0 l/100 km.
Jumbo
2,2 l/100 km.
,
.
3.108

"",

.

50 60.000 km.
5 %.
:
> = 34 /100 km
> = 36 /100 km,

> = 38
/100km, . (
).
.
MMI ". ", "",
". "
.
. 5 %

.
.
.
(F2000
TGA ),
SD402-02.96, 81.99596-4120, SE
Intranet.
80 %
,
.
.
.
: '
.
.
3.109

,
.

, ,
.
, .
30 km/h
. .

.
10 .

.
(
3 mm).

.

.
MAN-Common Rail:
> 30 C 0,5 %
.
>
10 % .
> 102 C ,
112 C 50 % .
/
.
TGA TipMatic Kick-Down
.
Kick-Down , ,
.
MAN-PriTarder:
MAN-cats:
12 15 mg/, PriTarder
25 mg/ (SI 185300).
3.110
MAN-Cats:
13
15
AE-04a-EDC7-04-Abkrzungen,Gruppenarbeiten-07.02.HR.doc
4.1
/
/
( Common Rail)
AGR
AU
()
CO
, (0,3 % . 30 )
CO2
, (
)
CRIN
Common Rail ( Bosch)
CZ
, DIN (. 45)
DBV
(Common Rail)
DK
ECU
Electronic Control Unit ()
EOBD
On Board ( OBD
)
ELR
FB
European Load Response Test, EURO 3.

3 4
.
European Stationary (Stady State) Cycle, 13
(13
).
Eurpean Transient Cycle,
,
.

FMI
Failure Mode Identification ( )
FZM
g/kWh

g 1 kW
MAN (1937)
.
g/PSh
g 1 PS
H
H2S
ESC
ETC
4.2
HC
( )
HDP
(Common Rail)
HD
(Common Rail)
HM
K
(1963)

KSC
K
K
(
) 1979
/ (m-1)
( , ,
..) AU.
KSB
( D08)
KZM
K
K (
MAN 0,5 m-1)
LDA
LLK
LDA
LDF
LL
MAN (1953)
/.
7 8
/ (m-1)

"Malfunction Indicator Lamp" Motor Informations Lamp
MIL
M-Prop
(ZME, Common
Rail)
n
N
( )
N2
nAR
nLL
4.3
NH3
n
NO
( )
, NO2
NO2
NOX
NO NO2 ().
, NOx
O2
O2
Opazimeter
OBD

On-Board
(, ..)
PM
P-Code (
EOBD)
PM
(, ..)
RDS
Rail (Common Rail)
SO2
SPN
Suspect Parameter Number ( )
( )
tB
tH
tL

(. 15 )
tM
= tb + tx
tx
(MAN 1,5 s)
MAN (1983) 4 ,
/
ZME
(M-Prop, Common Rail)
4.4
( Common Rail)
4.5

1. Euro 3 Euro 4 Euro 5.
2. Euro 4 Euro 4?
3.
?
4. Rail?
5. Rail?
6. Rail?
7. Rail
?
4.6
8.
(M-Prop.)?
9. (M-Prop.)?
10. D08 D20/D26 Euro 4

B623 .
B123?
11. ?
12. /
D20.
13. ?
14.
V?
4.7
15. D28?
16. - "" ""?
17. AGR Euro3, Euro4

Euro 4.
18.
AGR D08, D20 D28?
19.
?
20. Y340?
21. Y340?
4.8
22. D20 (. 30) EDC?
23.
?
24. ?
25. ?
4.9
26. , Euro ?
4.10
27. , Euro ?
4.11
28. , Euro ?
4.12
MAN-Cats:
1. ?
2. EDC (EDC7, C3 ,
D28) 50 55 C?
3. ,

MAN-Cats?
4. MProp?
5. ,
. ? ?
6.
D08? ( , ;)
4.13
7. ""
" " .
8. ?
9. ?
10. ?
11. EDC ?
12. ?
4.14
:
1. Rail,
?
2. ,
,
?
3. ,
,
?
4. ,
?
5.
MAN-Cats.
6.
MAN-Cats.
4.15
7. " " .
8.
.
9.
.
4.16
EDC7
5.2
TG1 EDC7 Common Rail Euro 3
5.3
TG1 EDC7 Common Rail Euro 4

D0836 LFL50 (OBD+E-AGR)
5.4
TGA EDC7 Common Rail Euro 3
5.5

D2066 (OBD+E-AGR)
5.6

D2066LF
AE-04a-EDC7-05-Schnellbersichten-06.03.HR.doc
5.7
5.1
5.2
5.3
5.4
5.5
5.6
5.7
CR
Common Rail
AE04a_EDC7_06_Sachnummern_Prfvorrichtungen-07.02.HR.doc
6.1

MAN Common Rail
:
EDC 7:
MAN AdBlue
HD-OBD
T18 4.
T110
T100
81.99598-6820
81.99198-9180
81.99598-6790
CR D0834 LF40/41/42 A23 1.

81.99598-6280
CR D0836 LF41/44
A20 2.
81.99598-6250
CR D28
A30 3.
81.99598-6670
CR D20 Euro 2
A46 2.
81.99598-6730
CR D20 Euro 3/4
A40 2.
81.99598-6580
CR D20 Euro 5
A47 2.
81.99198-9480
:
Internet/
Intranet- Service

: 10 /

2 . 81.96002-0512
200 Z 14 x 15
2 . 81.96002-0521
330 L 14
6 . 81.96002-0514
200 Z 28 x 20
6 . 81.96002-0117
200 Z 12 x 16

1 . 09.81020-1000
1 . 09.81020-1001
1 . 81.96002-0523
500 B 43
6.2
2 . 81.96002-0512
200 Z 14 x 15
2 . 81.96002-0521
330 L 14
1 . 81.96002-0520
330 L 28
1 . 81.96002-0541
GPN 330 L 27

Rail
13 .
81.96002-0512
200 Z 14 x 15
13 .
81.96002-0521
330 L 14

( , ):
81.96002-0511
200 Z 10 x 10 (5x)
81.96002-0516
900 A 9 (6x)
:
81.96002-0511
200 Z 10 x 10
81.96002-0516
900 A 9 (2x)
81.96002-0517
695 BE 4/5 (1x)
81.96002-0518
695 BE 10
:
81.96002-0522
(Bosch)
( , , ):
81.96002-0515
200 Z 30 x 22
81.96002-0117
200 Z 12 x 16
81.96002-0513
200 Z 16 x 8 (2x)
81.96002-0514
200 Z 28 x 20 (10x)
81.96002-0515
200 Z 30 x 22 (2x)
81.96002-0519
330 L 16 (2x)
81.96002-0518
695 BE 10 (3x)
6.3
CR
D08, D20, D26 D28
:
Friedrich Lehnert
Hofgartenstrae 18
D-74196 Neuenstadt
.: +0049/7139/453220-31
: +0049/7139/453220-22
6.4
E-mail:
friedrich@lehnert-werkzeuge.de
Homepage:
www.lehnert-werkzeuge.de
Common Rail
Service (MProp):
D2876:
51.12505-0024
D2066 LF 01 04 LF11 LF14:
51.12505-0027
D08 EURO3:
51.12505-0027
6.5

AE04a EDC7 Diagnose 2007

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AE04a EDC7 Diagnose 2007

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EDC7

2007 MAN Nutzfahrzeuge Aktiengesellschaft

Common Rail EDC7

D0834/D0836 (Euro 3/4)

D20/D26 (Euro 4/5)

Common Rail EDC7

MIL Euro 4, Euro 5

(1,2 1,3 bar EURO 3, Euro 4

- (4,5 7,5 bar)

D0834/D0836 (Euro 3/4)

- (4,5 7,5 bar)

( 1,2 1,3 bar

D0834/D0836 (Euro 3/4)

0,5 bar, 1,2 1,3 bar

(1,3 1,8 bar)

- (4,5 7,5 bar)

KSC (0,5 mm),

1,2 1,3 bar

1,2 1,3 bar

D20/D26 (Euro 4/5)

- (4,5 7,5 bar)

(3 5 m), (0,3 mm)

D20/D26 (Euro 4/5)

(KSC, 0,3 mm, . 10 l/h p5bar)

2,5 4,5 Ohm 24 Volt

Pin 1 (. 60373) Pin A 08, (PWM)

Pin 2 (. 60374) Pin A 10,

0,9 mm (6x), CRIN II

< 1800 bar

> 1800 bar

( DBV Euro 4/5)

Pin 1 (. 60160) Pin A 61,

Pin 2 (. 60162) Pin A 80, (1,01 1,60 Volt)

Pin 3 (. 60161) Pin A 43, (4,75 5,25 Volt)

D20, D08 D28

( 600 ... PIN A73 A55, )

( 600 ... PIN A73 A55, )

( 600 ... PIN A73 A55, )

(. 60159) Pin A 25, (~5 Volt)

(. 60102) Pin A 81,

(. 60141) Pin A 62,

B623: (LDF 6T) Euro 4/Euro 5

(. 60141) Pin A 62,

(. 90121) Pin A 70,

(. 60159) Pin A 25, (~5 Volt)

(. 60102) Pin A 81,

(Euro III, IV)

(. 60156) Pin A 24, (~5 Volt)

(. 60135) Pin A 38,

(. 60134) Pin A 21,

(. 60155) Pin A 40, (~5 Volt)

(. 60158) Pin A 37,

(. 60137) Pin A 20,

0,643 0,982 1,480 2,170 2,980 3,740 4,300

(. 60131) Pin A 77,

(. ?????) Pin A ??,

(. 60101) Pin A 58,

(. 60151) Pin A 76,

(. ?????) Pin A ??,

(. 60100) Pin A 58,

On-Board (EOBD), EURO 4

Euro 3 Euro 4 Euro 5:

EOBD Scanntool (MAN-Cats 2)

MAN AdBlue AGR