Parts Manual - 3890-201 To 3891-1185

Serial Number Range
AWP
from 3890-201 to 3891-1185
Part No. 25832
Rev C3
October 2010
October 2010
AWP
Part No. 25832
October 2010
How to Read Your Serial Number
Part No. 25832
AWP
October 2010
Table of Contents
404.1 PLATFORM CONTROL BOX, A.C. AND D.C............64

This manual is updated frequently. If you have a
printed manual, you can keep it up to date by
downloading new figures from the Genie website at
www.genieindustries.com. For the most up-to-date
parts information, visit the Parts Lookup System on
the Genie website at www.genieindustries.com.
500 HYDRAULIC COMPONENTS

501.1 D.C. POWER UNIT ASSEMBLY................................66
502.1 A.C. POWER UNIT ASSEMBLY................................68
Indices
Part Number Index...............................................................70
Part Description Index.........................................................72
How to Read Your Serial Number..........................................3

Parts Stocking List.................................................................7
How to Order Parts................................................................8
Service Parts Fax Order Form...............................................9
Cross References
Fittings Cross Reference.....................................................76
Electronic Version
Click on any page number to view the figure.
100 BASE COMPONENTS

101.1 BASE ASSEMBLY, AWP-19, AWP-24.......................10
102.1 BASE ASSEMBLY, AWP-30, AWP-36.......................12
103.1 OUTRIGGER ASSEMBLY.........................................14
200 MAST COMPONENTS

201.1 MAST ASSEMBLY, AWP-19, VIEW 1........................16
201.2 MAST ASSEMBLY, AWP-19, VIEW 2........................18
202.1 MAST ASSEMBLY, AWP-24, AWP-30, AWP-36, VIEW
1...........................................................................................20
202.2 MAST ASSEMBLY, AWP-24, AWP-30, AWP-36, VIEW
2...........................................................................................22
203.1 DESCENT SEQUENCING CABLES AND MAST COVER
PLATE..................................................................................26
204.1 LOADING BUMPER ASSEMBLY, AWP-19,
AWP-24...............................................................................28
205.1 MAST BATTERY SUPPORT, AWP-19, AWP-24.......30
206.1 LOADING WHEEL ASSEMBLY, AWP-19, AWP-24....32
207.1 NO. 1 MAST ATTACHED PARTS, AWP-30 AND
36.........................................................................................34
208.1 TILT-BACK INSTALLATION, AWP-30, AWP-36.........36
209.1 TILT-BACK SHOCK ABSORBER ASSEMBLY...........38
300 POWER GROUPS

301.1 BATTERY PACK ASSEMBLY.....................................40
302.1 BATTERY CHARGER ASSEMBLY............................42
303.1 D.C. GROUND CONTROL BOX ASSEMBLY............44
304.1 A.C. GROUND CONTROL BOX ASSEMBLY............46
305.1 HYDRAULIC INSTALLATION, AWP-19, AWP-24......48
306.1 HYDRAULIC INSTALLATION, AWP-30, AWP-36......50
307.1 CONTROL CABLE ASSEMBLY, AWP-19..................52
308.1 CONTROL CABLE ASSEMBLY, AWP-24..................54
309.1 CONTROL CABLE ASSEMBLY, AWP-30, AWP-36....56
400 PLATFORM COMPONENTS

401.1 STANDARD ALUMINUM PLATFORM ASSEMBLY....58
402.1 NARROW ALUMINUM PLATFORM ASSEMBLY......60
403.1 FIBERGLASS PLATFORM ASSEMBLY....................62
AWP
Part No. 25832
October 2010
Table of Contents (continued)
This Page Intentionally Left Blank
Part No. 25832
AWP
October 2010
Notes
AWP
Part No. 25832
October 2010
Parts Stocking List
Part No. 25832
AWP
October 2010
How To Order Parts
AWP
Part No. 25832
October 2010
Fax Order Form
Part No. 25832
AWP
100 BASE COMPONENTS
October 2010
101.1 BASE ASSEMBLY, AWP-19, AWP-24
10
AWP
Part No. 25832
October 2010
100 BASE COMPONENTS

Item
Part No.
Description
Qty.
Item
Base Weldment...............................1
(shown only for reference; not
available as a service part)
6090
SCREW,HHC,1/4-20 X .7................4
6353
SCREW,RHM,1/4-20 X .5................4
6833
CLAMP,0.50,#8 X 1/4,RUB CUSH....2
23923
CONN. SQZ,1/2NPT
.5-.625,90DEG.................................1
7056
CONN,SQUEEZE,1/2NPT
.38-.50,SM.......................................4
6638
WASHER,FLAT,USS,1/4"Y..............2
10777
COVER,BLANK...............................1
24175
JUNCTION BOX,AWP BASE..........1
10
6175
SCREW,HHC,3/8-16 X 1.................2
11
6097
WASHER,FLAT,USS,3/8",Y.............2
12
6021
WASHER,LOCK,.375....................10
13
4828
NUT,NYLOCK,3/8-16.....................10
(p/n 6022 replaced by p/n 4828)
14
24100
MAST BRACE,RH,AWP 19/24........1
15
6714
LEVEL,BUBBLE..............................1
16
24099
MAST BRACE,LH,AWP 19/24.........1
17
5361
PIN,COTTER,.125 X 1.5..................3
18
6563
WASHER,SHIM,.75 X 1.125
X.030...............................................4
19
23374
WHEEL,POLY.,BLUE,10 X.75
X2.50...............................................2
20
6564
WASHER,SHIM,.765X1.312
X.093**............................................4
21
Part No.
Description
Qty.
32
24181
CONDUIT,PLASTIC.......................22
33
6277
PIN,LOCK,SHORT W/PULL RING...4
Hydraulic Cylinder Assembly...........4

(refer to 305.1)
22
10597
SCREW,HHC,1/2-13 X 1.25 GR5.....2
23
6033
WASHER,LOCK,0.5".......................2
24
6034
NUT,HEX,JAM,1/2-13......................2
25
23382P
DROP-OUT CYLINDER
WELD-PAINTED..............................1
26
6545
PIN,CLEVIS,.75 X 2........................1
27
23906
SCREW,PHILLIPS,PHM,10-24
X.25.................................................8
28
6607
WASHER,LOCK,#10 PLTD.............8
29
23398
SWITCH,INTERLOCK,AWP I..........4
30
6091
NUT,NYLOCK,1/4-20.......................8
31
57741
CASTER,PL,SW,5 X 2, 750 LBS.....2

Part No. 25832
AWP
11
100 BASE COMPONENTS
October 2010
12
AWP
Part No. 25832
October 2010
100 BASE COMPONENTS

Item
--
Part No.
Description
25583
BASE ASSY,110/220V,AWP30/36
(includes items 1-8, 16, 17, 36-38, 41
and 42)
Qty.
Item
Base Weldment...............................1
(shown only for reference)
Part No.
Description
Qty.
27
13775
WASHER,FLAT,1.063 X 2 X .134.....2
28
10597
SCREW,HHC,1/2-13 X 1.25 GR5.....2
29
6095
WASHER,FLAT,USS,1/2",Y.............4
30
6198
NUT,NYLOCK,1/2-13.......................4
31
23964
CYLINDER MOUNT ANGLE,SET

30/36................................................1
23923
CONN. SQZ,1/2NPT
.5-.625,90DEG.................................1
7056
CONN,SQUEEZE,1/2NPT
.38-.50,SM.......................................4
32
10598
SCREW,HHC,1/2-13 X 3.................2
33
23964
CYLINDER MOUNT ANGLE,SET

30/36................................................1
34
32399
PIN,CLEVIS,1 X 3 LG......................1
35
23906
SCREW,PHILLIPS,PHM,10-24
X.25.................................................8
6090
SCREW,HHC,1/4-20 X .7................4
6356
WASHER,LOCK,.25........................4
6638
WASHER,FLAT,USS,1/4"Y..............2
10777
COVER,BLANK...............................1
24175
JUNCTION BOX,AWP BASE..........1
6175
SCREW,HHC,3/8-16 X 1.................6
10
6097
WASHER,FLAT,USS,3/8",Y.............6
36
6607
11
6021
WASHER,LOCK,.375....................14
37
23398
SWITCH,INTERLOCK,AWP I..........4
12
4828
NUT,NYLOCK,3/8-16.....................14
38
57741
CASTER,PL,SW,5 X 2, 750 LBS.....2

13
25578
MAST
BRACE,R.S.FRNT,AWP30/36.........1
39
6019
SCREW,HHC,3/8-16 X 1.25 GRD

5.......................................................8
14
25579
MAST
BRACE,R.S.MID.,AWP30/36...........1
40
24757
DECAL,OUTRIGGER BASE
TUBE,AWP......................................1
15
25580
MAST
BRACE,R.S.REAR,AWP30/36........1
41
6277
16
6714
LEVEL,BUBBLE..............................1
17
6833
CLAMP,0.50,#8 X 1/4,RUB CUSH....2
18
25575
MAST
BRACE,L.S.FRONT,AWP30/36.......1
19
25576
MAST
BRACE,L.S.MID.,AWP30/36............1
20
25577
MAST
BRACE,L.S.REAR,AWP30/36.........4
21
27321
AXLE,REAR,AWP 30/36.................2
22
23374
WHEEL,POLY.,BLUE,10 X.75
X2.50...............................................2
23
5361
PIN,COTTER,.125 X 1.5..................6
24
6563
X.030...............................................8
25
6564
X.093**..........................................12
26
Part No. 25832
Hydraulic Cylinder Assembly.........12

(refer to 306.1)
AWP
13
100 BASE COMPONENTS
October 2010
103.1 OUTRIGGER ASSEMBLY
14
AWP
Part No. 25832
October 2010
100 BASE COMPONENTS

103.1 OUTRIGGER ASSEMBLY
Item
Part No.
Description
--
109713
LEVELING JACK ASSEMBLY,AWP***

(from SN AWP07-58786) (includes
items 1, 2 and 8-19)
49377
SCREW,HHC,M6 X 40....................1
49364
NUT,NYLOCK,M6X1.00..................1
6608
PIN,ROLL,.188 X .75.......................1
23494
SPRING-SWITCH
ACTUATION,AWP...........................1
23627
OUTRIGGER WELD. AWP19/24.....1
5A
23956
6091
NUT,NYLOCK,1/4-20.......................1
4266
SCREW,HHC,1/4-20 X 2.................1
124163
FOOTPAD SERVICE KIT.................1

(to SN AWP07-58785) (includes items
8-17)
109715
PLATE,FOOTPAD RETAINER.........2
(from SN AWP07-58786)
10
124792
WASHER,LOCK
SPLIT,6MM,11.8MM........................4
11
124552
SCREW,HHC,M6-12MM..................4
12
24900
LEVELING JACK CASTING,AWP....1
13
109689
LEVELING ROD..............................1
--
124163
FOOTPAD SERVICE KIT.................1

(to SN AWP07-58785)
14
124569
NUT,HEX,M10X1.5.LP....................1
16
8214
HANDLE,LEVELING
JACK,SHRT-ZINC............................1
17
6082
HANDLE BALL KNOB.....................1
18
124568
SCREW,SHC,M10X1.5X55.............1
19
145137
NUT,NYLOCK,M10X1.5..................1
Part No. 25832
Qty.
AWP
15
200 MAST COMPONENTS
October 2010
201.1 MAST ASSEMBLY, AWP-19, VIEW 1
16
AWP
Part No. 25832
October 2010
200 MAST COMPONENTS

Item
Part No.
Description
Qty.
24761
MAST SECTION,#1, AWP 19/24.....1
24762
MAST SECTION,#2, AWP-19/24.....1
24763
4828
NUT,NYLOCK,3/8-16.....................19
6021
WASHER,LOCK,.375....................13
6610
SCREW,FHS,3/8-16 X 2 GRD.8......8
7139
CHAIN TERM-UPR(2 SLOT

LG)ZINC..........................................2
10
6570
PIN,GROOVED- .156 X .75.............8
11
6505
PLATE,SHAFT SUPPORT,ZINC
PLTD................................................6
12
6544
AXLE, IDLER WHEEL .75 X 4.01.....3
13
6563
X.030.............................................12
(Quantities listed for this item are
approximate. Actual quantities may
vary to ensure close fit.)
13A
6564
Item
Part No.
Description
Qty.
--
21443
SHIM,.75 X.45 X.064.......................1

--
8519
WASHER,SHIM,.5 X .875 X .033.....1
33A
31707
ROLLER KIT(SL,PLC,AWP1) QTY 1

(includes one each of item 33 listed
above)
33A
31709

(includes sixteen each of item 33 listed
above)
35
Roller Fasteners composed of items

listed below......................................4
--
6021
WASHER,LOCK,.375......................1
--
6054
NUT,HEX,3/8-24..............................1
--
6097
WASHER,FLAT,USS,3/8",Y.............1
36
X.093**............................................6
Lower Roller Fasteners, No. 2 Mast Composed of items listed below......2
--
5408
NUT,LP NYLOCK,3/8-24.................1
--
7268
WASHER,SHIM,.375 X.625X.033
ST....................................................1
40
4828
NUT,NYLOCK,3/8-16.......................8
46
6059
Weldment - Lower Chain Terminal,

No. 3 Mast........................................1
14
6930
IDLER WHEEL W/BEARING-LG.....4
15
14740
SCREW,FHS,1/4-20 X 1.5...............1
47
21102
CHAIN-LARGE(AL-444)-69.5".........2
16
14737
CLEVIS BLOCK-4 SLOT

STL.CASTG.....................................1
48
12307
LWR TERM-LG CHAIN W/5.5"

ROD.................................................2
17
6611
SCREW,HHS,3/8-24 X .5,ZINC.....12
49
6066
SCREW,RHM,10-32 X .38...............2
18
14341
SPACER, IDLER WHEEL................2
50
6607
19
6538

MED)ZINC.......................................2
20
6534
PIN,GROOVED- .200 X .75*...........4
33
Roller Installation - Composed of items

listed below....................................16
--
21278
ROLLER,NYLATRON 1.50 O.D.......1
--
21279
BUTTON, .800 O.D. X .281..............1
--
21280
BOLT-ROLLER,3/8-24 X
1.69-ZINC........................................1
--
21441
SHIM,.75 X.45 X.016.......................1

--
21442
SHIM,.75 X.45 X.032.......................1

Part No. 25832
AWP
17
200 MAST COMPONENTS
October 2010
18
AWP
Part No. 25832
October 2010
200 MAST COMPONENTS

Item
Part No.
Description
24766
MAST SECTION,#4, AWP-19.........1
25821
CARRIAGE
W/DECALS,AWP19/24....................1
(Includes items 25, 27-32 and 40)
4828
NUT,NYLOCK,3/8-16.....................19
6021
WASHER,LOCK,.375....................13
10
6570
PIN,GROOVED- .156 X .75.............8
11
6505
PLTD................................................6
12
6544
13
6563
X.030.............................................12
13A
6564
Qty.
X.093**............................................6
17
6611
SCREW,HHS,3/8-24 X .5,ZINC.....12
21
6929
IDLER WHEEL
W/BEARING-MEDIUM....................2
22
10319
SPACER, IDLER WHEEL

"CONDUIT"......................................1
23
6019

5.......................................................2
Item
Part No.
Description
--
21279
BUTTON, .800 O.D. X .281..............1
--
21280
1.69-ZINC........................................1
--
21441
SHIM,.75 X.45 X.016.......................1

--
21442
SHIM,.75 X.45 X.032.......................1

--
21443
SHIM,.75 X.45 X.064.......................1

--
8519
WASHER,SHIM,.5 X .875 X .033.....1
33A
31707

above)
33A
31709

(includes sixteen each of item 33 listed
above)
34
Qty.
Carriage Roller Fasteners - Composed

of items listed below........................2
--
17851
ROD COUPLING 3/8-24,

DRILLED.........................................1
--
6021
WASHER,LOCK,.375......................2
--
6054
NUT,HEX,3/8-24..............................4
6180
COUPLING,ROD,3/8-24..................1
24
23623P
LATCH,HOLD DOWN,BLUE............1
--
25
11697
NUTSERT,3/8-16 STEEL CAD

PLTD................................................1
--
6181
THREADED ROD,(3/8-24),2.25".....1
37
23290
OUTRIGGER STORAGE
WLD.--AWP2...................................1
WELDMNT.CHAIN
TERM.,LWR.,AWP...........................1
38
8072
CHAIN MEDIUM, (BL-423)-70.5".....2
26
23929
27
23655
DECAL,AWP PLAT.CONTROL
OPER..............................................1
39
12311
LWR TERM-MED CHAIN W/4.25"

ROD.................................................2
28
23726
DECAL,BEFORE OPER-REMOVE
PLUG...............................................1
40
4828
NUT,NYLOCK,3/8-16.......................8
41
6506
29
18597
DECAL,8 AMP MAX........................1
LOWER CHAIN TERM WELD.#4

NARRW...........................................1
30
23654
DECAL,AWP SAFETY RULES........1
42
8153
CHAIN, LARGE, (AL-444)-70.5"......2
31
23651
DECAL,300LB.CAP./NOT
INSULATED.....................................1
43
12306

ROD.................................................2
32
6175
SCREW,HHC,3/8-16 X 1.................5
44
6873
SCREW,FHM,10-32 X 1..................2

listed below....................................16
45
6571
FILLER STRIP,#4
COL.BOTTOM-5..............................1
33
--
21278
Part No. 25832
AWP
19
200 MAST COMPONENTS
October 2010
202.1 MAST ASSEMBLY, AWP-24, AWP-30, AWP-36, VIEW 1
20
AWP
Part No. 25832
October 2010
200 MAST COMPONENTS

Item
Part No.
Description
Qty.
25089
1A
25095
1B
24761
25090
2A
25096
MAST SECTION,#2,
AWP-2509030.................................1
2B
24762
MAST SECTION,#2, AWP-19/24.....1
Item
Part No.
Description
Qty.
--
21280
1.69-ZINC........................................1
--
21441
SHIM,.75 X.45 X.016.......................1

--
21442
SHIM,.75 X.45 X.032.......................1

--
21443
SHIM,.75 X.45 X.064.......................1

25091
MAST SECTION,#3, AWP36...........1
3A
25097
3B
24763
4828
NUT,NYLOCK,3/8-16.....................26
6021
WASHER,LOCK,.375....................18
--
8519
WASHER,SHIM,.5 X .875 X .033.....1
39A
31707

above)
39A
31708

(includes twenty each of item 39 listed
above)
6610
SCREW,FHS,3/8-16 X 2 GRD.8.....12
10
7139

LG)ZINC..........................................2
11
6570
PIN,GROOVED- .156 X .75...........12
12
6505
PLTD................................................8
13
6544
14
6563
X.030.............................................16
14A
15
6564
6930
IDLER WHEEL W/BEARING-LG.....1
14740
SCREW,FHS,1/4-20 X 1.5...............1
17
14737
CLEVIS BLOCK-4 SLOT

STL.CASTG.....................................1
18
6611
SCREW,HHS,3/8-24 X .5,ZINC.....16
19
14341
SPACER, IDLER WHEEL................2
20
6538

MED)ZINC.......................................2
21
6534
PIN,GROOVED- .200 X .75*...........4

listed below....................................20
--
21278
--
21279
BUTTON, .800 O.D. X .281..............1
Part No. 25832
Roller Fasteners - Composed of items

listed below......................................6
--
6021
WASHER,LOCK,.375......................1
--
6054
NUT,HEX,3/8-24..............................1
--
6097
WASHER,FLAT,USS,3/8",Y.............1
42
X.093**............................................8
16
39
41
Lower Roller Fasteners - No. 2 Mast

- Composed of items listed below.....2
--
5408
NUT,LP NYLOCK,3/8-24.................1
--
7268
ST....................................................1
46
4828
NUT,NYLOCK,3/8-16.....................10
51
6607
52
6506

NARRW...........................................1
56
6509
LOWER CHAIN TERM WELD. #3

WIDE...............................................1
57
25829
CHAIN-LARGE(AL-444)-103.5".......2
57A
25830
CHAIN-LARGE(AL-444)-84.5".........2
57B
21102
CHAIN-LARGE(AL-444)-69.5".........2
58
25828
LWR.TERM.,LG.CHAIN,W/4.25"ROD.4
58A
12307

ROD.................................................2
AWP
21
200 MAST COMPONENTS
October 2010
22
AWP
Part No. 25832
October 2010
200 MAST COMPONENTS

Item
Part No.
Description
25092
4A
25098
4B
24764
25093
5A
25088
5B
24765
6
6A
Part No.
Description
31
11697
NUTSERT,3/8-16 STEEL CAD

PLTD................................................1
32
23929
OUTRIGGER STORAGE
WLD.--AWP2...................................1
33
23655
OPER..............................................1
34
23726
25822
CARRIAGE
W/DECALS,AWP30/36....................1
PLUG...............................................1
35
18597
DECAL,8 AMP MAX........................1
25821
CARRIAGE
W/DECALS,AWP19/24....................1
(Includes Index No's 31, 33 thru 38,
46)
36
23654
37
23651
INSULATED.....................................1
NUT,NYLOCK,3/8-16.....................26
37A
23815
DECAL,250LB./NOT INSULATED....1
6175
SCREW,HHC,3/8-16 X 1.................5
39
4828
Qty.
Item
38
Qty.
6021
WASHER,LOCK,.375....................18
6610
SCREW,FHS,3/8-16 X 2 GRD.8.....12
11
6570
PIN,GROOVED- .156 X .75...........12
--
21278
12
6505
PLTD................................................8
--
21279
BUTTON, .800 O.D. X .281..............1
--
21280
1.69-ZINC........................................1
--
21441
SHIM,.75 X.45 X.016.......................2

--
21442
SHIM,.75 X.45 X.032.......................2

--
21443
SHIM,.75 X.45 X.064.......................2

--
8519
WASHER,SHIM,.5 X .875 X .033.....1
39A
31707

above)
39A
31708

(includes twenty each of item 39 listed
above)
13
6544
14
6563
X.030.............................................16
14A
6564
X.093**............................................8

listed below....................................20
18
6611
SCREW,HHS,3/8-24 X .5,ZINC.....16
22
6929
IDLER WHEEL
W/BEARING-MEDIUM....................2
23
10319
SPACER, IDLER WHEEL

"CONDUIT"......................................1
24
7108
FILLER STRIP,(COL.#4 TOP)--3".....1
25
6873
SCREW,FHM,10-32 X 1..................3
26
7145

SM)-ZINC........................................2
40
27
7701
SPACER, IDLER WHEEL

"CONDUIT"......................................2
--
17851
28
6928
IDLER WHEEL W/BEARING-SM.....2
ROD COUPLING 3/8-24,

DRILLED.........................................1
29
6019

5.......................................................3
--
6021
WASHER,LOCK,.375......................2
--
6054
NUT,HEX,3/8-24..............................4
30
23623P
LATCH,HOLD DOWN,BLUE............1
--
6180
COUPLING,ROD,3/8-24..................1
Part No. 25832
AWP
Carriage Roller Fasteners - Composed

of items listed below........................2
23
200 MAST COMPONENTS
October 2010

(continued)
Item
--
Part No.
Description
6181
THREADED ROD,(3/8-24),2.25".....1
41
Qty.
Roller Fasteners - Composed of items

listed below......................................6
--
6021
WASHER,LOCK,.375......................1
--
6054
NUT,HEX,3/8-24..............................1
--
6097
WASHER,FLAT,USS,3/8",Y.............1
--
23290
WELDMNT.CHAIN
TERM.,LWR.,AWP...........................1
44
25823
CHAIN, SMALL, (AL-422),103.5".....2
44A
25824
CHAIN, SMALL, (AL-422),84.5"......2
44B
8073
CHAIN, SMALL, (AL-422)-70.5"......2
45
12313
LWR TERM-SM CHAIN W/4.25"

ROD.................................................2
46
4828
NUT,NYLOCK,3/8-16.....................10
47
6509
LOWER CHAIN TERM WELD. #3

WIDE...............................................1
48
25825
CHAIN, MEDIUM,
(BL-423),103.5"...............................2
48A
25826
CHAIN MEDIUM, (BL-423) 84.5".....2
48B
8072
CHAIN MEDIUM, (BL-423)-70.5".....2
49
12311
LWR TERM-MED CHAIN W/4.25"

ROD.................................................2
50
6607
51
6607
52
6506

NARRW...........................................1
53
25827
CHAIN, LARGE, (AL-444),102.5".....2
53A
8152
CHAIN, LARGE, (AL-444)-83.5"......2
53B
8153
CHAIN, LARGE, (AL-444)-70.5"......2
54
25828
LWR.TERM.,LG.CHAIN,W/4.25"ROD.4
54A
12306

ROD.................................................2
6571
FILLER STRIP,#4
COL.BOTTOM-5..............................1
55
24
AWP
Part No. 25832
October 2010
200 MAST COMPONENTS

(continued)
Part No. 25832
AWP
25
200 MAST COMPONENTS
October 2010
203.1 DESCENT SEQUENCING CABLES AND MAST COVER PLATE
26
AWP
Part No. 25832
October 2010
200 MAST COMPONENTS

203.1 DESCENT SEQUENCING CABLES AND MAST COVER PLATE
Item
Part No.
Description
Qty.
23578P
BRACKET-SEQ.CABLE,
UPPER-BLUE..................................3
AWP-19
1A
23578P
BRACKET-SEQ.CABLE,
UPPER-BLUE..................................4
AWP-24, AWP-30, AWP-36
Item
Part No.
Description
Qty.
11A
6584
SCREW,SHS,10-24 X .625..............4
12
6638
WASHER,FLAT,USS,1/4"Y..............3
AWP-19
12A
6638
WASHER,FLAT,USS,1/4"Y..............4
6091
NUT,NYLOCK,1/4-20.......................3
AWP-19
13
21348
PULLEY-SEQUENCING-NYLATRON.3
AWP-19
2A
6091
NUT,NYLOCK,1/4-20.......................4
13A
21348
PULLEY-SEQUENCING-NYLATRON.4
25396
CABLE ASSY,DESCENT
SEQUENCE....................................3
AWP-19; Includes Index 2-6
14
25625
NUT,HEX,10-24...............................3
AWP-19
3A
25396
CABLE ASSY,DESCENT
SEQUENCE....................................4
AWP-24, AWP-30, AWP-36; Includes
Index 2-6
14A
25625
NUT,HEX,10-24...............................4
15
23903
SCREW,FHS,1/4-20 X .5 BLACK.....2
16
24600
MAST COVER WELDMENT,AWP....1

(Steel) (If you are ordering this item to
replace P.N. 23887, you must also
order Index No. 17 (Mast Cover Flap)
6037
NUT,HEX,5/16-18............................3
AWP-19
4A
6037
NUT,HEX,5/16-18............................4
16A
23887
6886
WASHER,LOCK,.313......................3
AWP-19
WELDMENT,COVER,MAST............1
(Aluminum) (replaced by p/n 24600)
17
23891
5A
6886
WASHER,LOCK,.313......................4
FLAP,MAST COVER-4
SECT.MAST....................................1
AWP-19
25395
SCREW,HHC CABLE RETAINER....3

AWP-19
17A
23888
FLAP,MAST COVER-5
SECT.MAST....................................1
6A
25395
SCREW,HHC CABLE RETAINER....4

23904
SCREW,M.,PHILLIPS,10-24
X.437.............................................14
AWP-19
7A
23904
SCREW,M.,PHILLIPS,10-24
X.437.............................................17
6607
WASHER,LOCK,#10 PLTD...........14
AWP-19
8A
6607
WASHER,LOCK,#10 PLTD...........17
23629
BRACKET,ANCHOR,SEQ.CABLE,AWP.1
10
23600P
BRACKET-SEQ.CABLE,
LOWER-BLUE.................................3
AWP-19
10A
23600P
BRACKET-SEQ.CABLE,
LOWER-BLUE.................................4
6584
SCREW,SHS,10-24 X .625..............3
AWP-19
11
Part No. 25832
AWP
27
200 MAST COMPONENTS
October 2010
204.1 LOADING BUMPER ASSEMBLY, AWP-19, AWP-24
28
AWP
Part No. 25832
October 2010
200 MAST COMPONENTS

204.1 LOADING BUMPER ASSEMBLY, AWP-19, AWP-24
Item
Part No.
Description
8915
SCREW,HHC,1/4-20 X 1.25............4
6356
WASHER,LOCK,.25........................4
6277
23724
DECAL,LOWER STOP BRACKET...1
23644
PLATE-PIVOT STOP BRACKET.....1
23645
BLOCK-PIVOT STOP BRACKET.....2
6021
WASHER,LOCK,.375......................9
6052
WASHER,SHIM,.5 X .875 X .063.....2
11978
WASHER,FLAT,NYLON.515X.88X.093.2
10
24697
PIVOT RETAINER HOOK **............1

(p/n 24697P replaced by p/n 24697)
11
11335
SCREW,SHS,3/8-16 X .5.................1
12
21279
BUTTON, .800 O.D. X .281..............4
13
21280
1.69-ZINC........................................4
14
21278
15
8519
WASHER,SHIM,.5 X .875 X .033.....4
16
6097
WASHER,FLAT,USS,3/8",Y.............4
17
6180
COUPLING,ROD,3/8-24..................1
18
6054
NUT,HEX,3/8-24..............................3
19
6019

5.......................................................4
20
23391
BRACKET,WLD, PIVOT
SLIDER,AWP...................................1
21
23631
BAR,REINFORCEMENT,PIVOT......1
22
24463
TUBE,BUMPER SUPPORT............2
23
24141
RUBBER EXTRUSION,DRILLED.....1
Part No. 25832
Qty.
AWP
29
200 MAST COMPONENTS
October 2010
205.1 MAST BATTERY SUPPORT, AWP-19, AWP-24
30
AWP
Part No. 25832
October 2010
200 MAST COMPONENTS

205.1 MAST BATTERY SUPPORT, AWP-19, AWP-24
Item
Part No.
Description
6587
HANDLE GRIP, RUBBER .75 X

4.5....................................................2
24614
WELDMENT,LOWER MAST
BRACKET........................................1
6175
SCREW,HHC,3/8-16 X 1.................4
6021
WASHER,LOCK,.375......................4
4828
NUT,NYLOCK,3/8-16.......................4
23698
BATTERY BOX HANGER WELD.

19/24................................................1
Part No. 25832
Qty.
AWP
31
200 MAST COMPONENTS
October 2010
206.1 LOADING WHEEL ASSEMBLY, AWP-19, AWP-24
32
AWP
Part No. 25832
October 2010
200 MAST COMPONENTS

206.1 LOADING WHEEL ASSEMBLY, AWP-19, AWP-24
Item
Part No.
Description
57788
WHEEL,POLY,6X2, 3/4**.................2
6563
X.030...............................................4
23383
MAST BRACKET
WELD.SET,AWP..............................1
6175
SCREW,HHC,3/8-16 X 1.................2
6021
WASHER,LOCK,.375......................2
4828
NUT,NYLOCK,3/8-16.......................2
21253
CLIP,HAIR PIN .125 X 2..................2
22547
PIN,ROLL,.188 X 1.25**..................2
Part No. 25832
Qty.
AWP
33
200 MAST COMPONENTS
October 2010
207.1 NO. 1 MAST ATTACHED PARTS, AWP-30 AND 36
34
AWP
Part No. 25832
October 2010
200 MAST COMPONENTS

207.1 NO. 1 MAST ATTACHED PARTS, AWP-30 AND 36
Item
Part No.
Description
Qty.
No. 1 Mast Section

(Shown only for reference)
25589
OUTRGR STORAGE, WLD.

SUPPRT,UP.....................................1
25590
MAST BR.ANCHOR, WLD,

AWP(LWR)......................................1
23983
WELDMENT,BATT.BOX
HANGER.........................................1
--
8525
STAB.RET.PIN ASSY,DPL / AWP.....1
Sierial Number Plate........................1

(Consult factory for ordering)
6019

5.......................................................4
6021
WASHER,LOCK,.375....................10
8516
SCREW,HHC,3/8-16 X 1.50............6
Part No. 25832
AWP
35
200 MAST COMPONENTS
October 2010
208.1 TILT-BACK INSTALLATION, AWP-30, AWP-36
36
AWP
Part No. 25832
October 2010
200 MAST COMPONENTS

208.1 TILT-BACK INSTALLATION, AWP-30, AWP-36
Item
1
Part No.
Description
Qty.
25554
TILTBACK
WELDMENT,W/DECALS,AWP........1
(Includes Index No's 1, 2, 6, 140
25026
DECAL,TILT-BACK TRANS.,AWP....2
13002
SCREW,HHC,5/16-18 X 1 GR5.......8
6002
NUT,LP NYLOCK,5/16-18...............8
6519
Item
Part No.
Description
Qty.
20
8178
SCREW,HHC,3/8-16 X 2.5..............2
21
24085
SPRING PLUNGER........................1
22
6034
NUT,HEX,JAM,1/2-13......................1
23
24758
DECAL,TILT-BACK STRUT,AWP.....1
24
Shock Assembly - AWP-30..............1

(refer to Figure 209.1)
CASTER, PL SW W/SB 5X1.25......2
24A
24755
DECAL,OPER.& SAFETY,AWP
TILTBK.............................................1
Shock Assembly - AWP-36..............1

(refer to Figure 209.1)
25
6095
WASHER,FLAT,USS,1/2",Y.............2
25085
SPRING HOUSING,AWP
TILT-BACK.......................................1
26
6198
NUT,NYLOCK,1/2-13.......................1
25086
SPRING PLUNGER,AWP
TILT-BACK.......................................1
27
10598
SCREW,HHC,1/2-13 X 3.................1
25084
SPRING,AWP TILT-BACK................1
10
23960
BRACKET,PIVOT STOP..................1
11
6277
12

listed below......................................8
--
21278
--
21279
BUTTON, .800 O.D. X .281..............1
--
21437
BOLT,ROLLER-SHORT
STEM,.63.........................................1
--
21442
SHIM,.75 X.45 X.032.......................1
--
21443
SHIM,.75 X.45 X.064.......................1
--
6021
WASHER,LOCK,.375......................1
--
8519
WASHER,SHIM,.5 X .875 X .033.....1
13
Pivot Hook Installation - Composed of

items listed below............................2
--
11335
SCREW,SHS,3/8-16 X .5.................1
--
11978
WASHER,FLAT,NYLON.515X.88X.093.2
--
24697
PIVOT RETAINER HOOK **............1

(p/n 24697P replaced by p/n 24697)
--
6021
WASHER,LOCK,.375......................1
--
6052
WASHER,SHIM,.5 X .875 X .063.....1
--
8519
WASHER,SHIM,.5 X .875 X .033.....1
14
24756
DECAL,PIN
LOCATION/OPER.,AWP.................1
15
25556
PIVOT SLIDER W/RUBR.AWPI

30/36................................................1
16
6180
COUPLING,ROD,3/8-24..................2
17
6021
WASHER,LOCK,.375......................2
18
5408
NUT,LP NYLOCK,3/8-24.................2
19
4828
NUT,NYLOCK,3/8-16.......................2
Part No. 25832
AWP
37
200 MAST COMPONENTS
October 2010
209.1 TILT-BACK SHOCK ABSORBER ASSEMBLY
38
AWP
Part No. 25832
October 2010
200 MAST COMPONENTS

209.1 TILT-BACK SHOCK ABSORBER ASSEMBLY
Item
Part No.
Description
--
25970
TILTBACK SHOCK ASSY,AWP30
--
25971
TILTBACK SHOCK ASSY,AWP36

(Includes items 1- 10)
25607
TUBE,GAS
SPRING,UPPER,AWP30/36...........1
24444
GAS STRUT MOUNT

BLOCK,UPPER...............................1
AWP-30, AWP-36
6708
SCREW,HHC,3/8-16 X 2.25............1
4828
NUT,NYLOCK,3/8-16.......................1
25368
NUT,NYLOCK,M8X1.25..................2
23976
GAS SPRING TILT BACK................1
25606
TUBE,GAS
SPRING,LOWER,PAINTED.............1
AWP-30, AWP-36
24435P
SPRING,TILTBACK,PAINTED.........1
24647
GROMMET,RUBBER .38 X .13 X

.63....................................................1
10
24445
GAS STRUT MOUNT

BLOCK,LOWER..............................1
AWP-30, AWP-36
Part No. 25832
Qty.
AWP
39
300 POWER GROUPS
October 2010
301.1 BATTERY PACK ASSEMBLY
40
AWP
Part No. 25832
October 2010
300 POWER GROUPS

301.1 BATTERY PACK ASSEMBLY
Item
Part No.
Description
Qty.
--
23513
BATT. PACK, ASSY,AWP 110/60HZ
--
24202
BATT.PACK,AWP,NO BATT. 110/60
--
25376
BATT. PAK, ASSY, AWP,110/50
--
25377
BATT. PAK, ASSY AWP,110/50 UK
--
25378
BATT. PAK ASSY,AWP,220/50
--
25379
BATT. PAK, ASSY, AWP, 230/60
--
25380
BATT.PAK-AWP,W/O BATT.110/50
--
25381
BATT.PAK-AWP,W/O
BATT.110/50UK
--
25382
--
25383
21688
BATT.CABLE ASSY ANDERSON....1

(Includes item 2)
18189
BOOT,BATTERY
TERMINAL,RED..............................2
6671
CHARGER,100-115/60,PL(C),AWPS.1
3A
6688
CHARGER,
100-115/50-PL,PLC,AWP................1
3B
16794
CHARGER-230/60, PLC STYLE.....1
3C
6851
CHARGER, 200-230/50-PLI,AWP....1
4500
CABLE 1/8 7 X 19
GALV.-BULK.......................15-inches
--
2238
CABLE OVAL SLEEVE, 1/16...........2
6090
SCREW,HHC,1/4-20 X .7..............17
6638
WASHER,FLAT,USS,1/4"Y............19
6889
NUT,LP NYLOCK,1/4-20...............17
6356
WASHER,LOCK,.25........................2
23610
BATTERY BOX, AWP, PLASTIC......1
10
23659
DECAL,BATTERY & CHARGER

SAFETY...........................................1
11
23036
TERMINAL,MALE
COUPLER,10-12GA........................2
12
57162
BATTERY TERMINAL
PROTECTORS................................2
13
57159
BATTERY,12V GRP 27,105 AH,

DRY.................................................1
(replaced 23852 from s/n 3899-11801,
threaded post)
14
23624P
HANDLE
WELDMENT,RH,PAINTED..............1
15
24165
PLATE,HINGE BACK-UP................1
16
23519P
HINGE-PAINTED.............................1
Part No. 25832
Item
AWP
Part No.
Description
Qty.
17
11314
RIVET,MAGNALOK,.192 #4..........10
18
23633P
HANDLE
WELDMENT,LH,PAINTED...............1
19
23663
DECAL,BATTERY
CONNECTION,Z30.........................1
20
6145
SCREW,HHC,1/4-20 X 1.5..............2
41
300 POWER GROUPS
October 2010
302.1 BATTERY CHARGER ASSEMBLY
42
AWP
Part No. 25832
October 2010
300 POWER GROUPS

302.1 BATTERY CHARGER ASSEMBLY
Item
Part No.
Description
--
16794
CHARGER-230/60, PLC STYLE

(Lester Model No. 6670)
--
6671
CHARGER,100-115/60,PL(C),AWPS
--
6688
CHARGER, 100-115/50-PL,PLC,AWP
--
6851
CHARGER, 200-230/50-PLI,AWP
(Lester No. 6680)
45844
FUSE,15 AMP,TYPE 3AG...............2

20733
FUSE HOLDER,PANEL
MOUNTED......................................2
14809
AMMETER-(6685,6675
CHARGER)**...................................1
16369
CORDSET,AC-6671
CHARG.,MD#6685..........................1
(Model No. 6671 Charger)
4A
17743
CORDSET-AC (6688 CHARGER)....1

4B
17742
CORDSET-AC (16794
CHARGER).....................................1
4C
17741
CORDSET-AC (6851 CHARGER)....1

--
12153
PLUG,16 AMP,3
PIN,(BRITISH)UK............................1
(U.K. models only)
8992
KNOB,TIMER..................................1
16364
BUSHING-6671 CHARG.,MOD#
6685.................................................1
8991
TIMER,12HR,CHARGER
MOD.#2002**...................................1
(Model No. 6671, 6688)
7A
17740
TIMER-12 HR,230/60(16794
CHGR).............................................1
(Model No. 16794)
7B
9500
TIMER,12HR,CHARGER
MOD.#8563.....................................1
(Model No. 6851)
14450
HEATSINK--MODEL #06685
CHARGER.......................................1
8924
CAPACITOR,2.0MFD,660 VAC
3820.................................................1
Part No. 25832
Qty.
AWP
43
300 POWER GROUPS
October 2010
303.1 D.C. GROUND CONTROL BOX ASSEMBLY
44
AWP
Part No. 25832
October 2010
300 POWER GROUPS

303.1 D.C. GROUND CONTROL BOX ASSEMBLY
Item
Part No.
Description
Qty.
14948
ENCLOSURE,ELEC.,STOCK,7X7X4.1
6935
7057
35846
Part No.
Description
15
12348
SCREW,RHM,6-32 X .75.................2
LOCKNUT,ELEC,1/2"......................4
16
11806
WASHER,LOCK,#6.........................2
CONN. SQZ,1/2NPT .39-.56

MED.................................................3
17
11804
NUT,HEX,6-32.................................2
18
21862
TERMINAL STRIP,12 CIRCUIT.......1
PIGTAIL,ASSY,AC/DC SJO
14/3**...............................................1
19
10153
SCREW,PHIL,PHM,6-32X.38,SF.TAP.4
20
14947
PLATE,RELAY MOUNTING,6 X
5.5....................................................1
21
7056
CONN,SQUEEZE,1/2NPT
.38-.50,SM.......................................1
--
12153
PLUG,16 AMP,3
PIN,(BRITISH)UK............................1
23926
FUSE HOLDER,.25 TAB,PLATE

MNT.................................................1
45844
FUSE,15 AMP,TYPE 3AG...............1
19274
RELAY,SPDT,12V(AUTO)**.............1
20342
#6 SQ.DR.SELF DRILL/TAP
SCREW...........................................2
124642
KIT,KEYSWITCH,
A/IWP/DPL,2PKS............................1
(this is an update kit; the original key
switch is no longer available from the
supplier. Please note, if this kit has
already been installed on the unit,
please refer to the part numbers listed
below.
--
21982
KEY,SINGLE***
--
37947
KEYS,10 PACK***............................1
--
58462
KEYSWITCH,2POS.MNTND
W/BASE**
--
66816
CONTACT,N.O.***
--
66818
CONTACT,NC
--
66821
BASE,WITHOUT CONTACTS
10
23495
LED W/RESISTOR,12 VOLT...........4
11
124641
KIT,ESTOP, A/IWP/DPL...................1
(this is an update kit; the original
e-stop button is no longer available
from the supplier. Please note, if this
kit has already been installed on the
unit, please refer to the part numbers
listed below.
--
66812
E-STOP BUTTON
--
66818
CONTACT,NC
--
66821
12
23499
DECAL,GROUND STATION,
AWP.................................................1
13
Ref. Base, E-stop.............................1

(refer to item 11)
14
Ref. Base, Keyswitch.......................1

(refer to item 9)
Part No. 25832
Item
AWP
Qty.
45
300 POWER GROUPS
October 2010
304.1 A.C. GROUND CONTROL BOX ASSEMBLY
46
AWP
Part No. 25832
October 2010
300 POWER GROUPS

304.1 A.C. GROUND CONTROL BOX ASSEMBLY
Item
Part No.
Description
Qty.
Item
14948
ENCLOSURE,ELEC.,STOCK,7X7X4.1
6935
LOCKNUT,ELEC,1/2"......................5
14947
PLATE,RELAY MOUNTING,6 X
5.5....................................................1
14
REF; BASE,1 N.C. CONTACT.........1

(refer to item 12)
7057

MED.................................................3
15
35846
PIGTAIL,ASSY,AC/DC SJO
14/3**...............................................1
(replaced 12565)
REF; BASE,PSH BUTTON

W/N.O.CNTACT...............................1
(refer to item 10)
13
Part No.
Description
Qty.
23499
DECAL,GROUND STATION,
AWP.................................................1
16
23496
CONTROL RELAY,120VAC,AWP.....1
16A
24769
RELAY,CONTROL,220V,AWP.........1
23926
FUSE HOLDER,.25 TAB,PLATE

MNT.................................................1
17
24538
RELAY,TIME DELAY-1
SECOND-120V................................1
20342
#6 SQ.DR.SELF DRILL/TAP
SCREW...........................................5
18
11097
SCREW,PHM,10-32X1,SF.TAP.SLOT.1
19
10153
13097
FUSE,10 AMP.................................1
20
7056
7157
CONTACTOR, MOTOR, 50/60

110V................................................1
CONN,SQUEEZE,1/2NPT
.38-.50,SM.......................................1
21
23923
9A
7160
CONTACTOR, MOTOR, 50/60

220V................................................1
CONN. SQZ,1/2NPT
.5-.625,90DEG.................................1
10
124642
KIT,KEYSWITCH,
A/IWP/DPL,2PKS............................1
(p/n 23734 & 33320 replaced by p/n
124642) (This is an update kit; the
original keyswitch is no longer
available from supplier. If this kit has
already been installed on unit, please
refer to 10A.)
10A
58462
KEYSWITCH,2POS.MNTND
W/BASE**
--
21982
KEY,SINGLE***...............................1
--
37997
CHAIN ASSY.104.5"COL. S SERIES
--
66816
CONTACT,N.O.***
11
23506
NEON LIGHT W/RESISTOR,

110V................................................1
11A
24768
NEON
LIGHT,W/RESISTOR,250V.............1
124641
KIT,ESTOP, A/IWP/DPL...................1
(p/n 23498 & 33321 replaced by
124641) (This is an update kit; the
original E-stop button is no longer
available from supplier. If this kit has
already been installed on unit, please
refer to 12A.)
66812
E-STOP BUTTON
--
105570
INSTRUCTION,ZA2 TO ZB5***
--
66818
CONTACT,NC
--
66821
12
12A
Part No. 25832
AWP
47
300 POWER GROUPS
October 2010
305.1 HYDRAULIC INSTALLATION, AWP-19, AWP-24
48
AWP
Part No. 25832
October 2010
300 POWER GROUPS

Item
Part No.
Description
6888
SCREW,HHC,1/4-20 X 1.................1
6091
NUT,NYLOCK,1/4-20.......................1
23609P
MAST MOUNT PLATE,PAINTED.....1
6833
CLAMP,0.50,#8 X 1/4,RUB CUSH....2
24134
MOTOR COVER
MNT.PLATE,DRILLED.....................1
23652
DECAL,AWP EMERGENCY
LOWERING.....................................1
19480
DECAL,DEXRON II ATF ONLY"......1
58091
COVER,MOTOR W/DECALS, AWP

2***..................................................1
21018
SCREW,PHIL,PHM,10-24
X.38,SEMS......................................4
10
13002
SCREW,HHC,5/16-18 X 1 GR5.......4
11
6886
WASHER,LOCK,.313......................4
12
6638
WASHER,FLAT,USS,1/4"Y..............4
13
12340
ELBOW,070220-4-6.........................2
14
24097
HOSE ASSY,VENT,AWP.................1
15
24098
HOSE ASSY,PRESSURE,AWP......1
16
17834
ELBOW,080220-4-4.........................1
17
17836
ELBOW,080201-4-4.........................1
18
6693
CONNECTOR,070102-4-4..............2
19
9236
CONNECTOR,080103-4-4..............1
20
24095
TUBE ASSY,STEEL,VENT,AWP.....1
21
17837
CONNECTOR,080102-4-4..............1
22
24096
TUBE
ASSY,STEEL,PRESSURE,AWP.....1
23
6567
VALVE,FLOW CONTROL
A8-2101-00......................................1
24
6969
CYLINDER,HYD-1.5X 53.25X 66.....1
--
8931
SEAL KIT,FOR 1.13 ROD

(LANTEX)........................................1
25
6545
PIN,CLEVIS,.75 X 2........................1
26
5361
PIN,COTTER,.125 X 1.5..................1
27
28
Qty.
Item
Part No.
Description
Qty.
30
6935
LOCKNUT,ELEC,1/2"......................1
31
8785
GRD.CONN.,1/2",INSULATED........1
A.C. Hydraulic Power Unit

Assembly.........................................1
(refer to figure 502.1)
7057
29
Part No. 25832

MED.................................................1
D.C. Hydraulic Power Unit
Assembly.........................................1
(Refer to Figure 501.1)
AWP
49
300 POWER GROUPS
October 2010
50
AWP
Part No. 25832
October 2010
300 POWER GROUPS

Item
Part No.
Description
6888
SCREW,HHC,1/4-20 X 1.................1
6091
NUT,NYLOCK,1/4-20.......................1
23609P
MAST MOUNT PLATE,PAINTED.....1
6833
CLAMP,0.50,#8 X 1/4,RUB CUSH....2
24134
MOTOR COVER
MNT.PLATE,DRILLED.....................1
23652
DECAL,AWP EMERGENCY
LOWERING.....................................1
19480
DECAL,DEXRON II ATF ONLY"......1
58091
COVER,MOTOR W/DECALS, AWP

2***..................................................1
21018
SCREW,PHIL,PHM,10-24
X.38,SEMS......................................4
10
13002
SCREW,HHC,5/16-18 X 1 GR5.......4
11
6886
WASHER,LOCK,.313......................4
12
6638
WASHER,FLAT,USS,1/4"Y..............4
13
12340
ELBOW,070220-4-6.........................2
14
25660
HOSE ASSY,AWP30/36..................2
15
6647
ELBOW,070202-4-4.........................1
16
29388
VALVE,FLOW CONTROL
A8-2401-00......................................1
17
17836
ELBOW,080201-4-4.........................1
18
24056
CYLINDER,HYD.,AWP30................1
(obsolete, no longer available)
--
25661
SEAL KIT,24056 & 23968

CYLINDR.........................................1
AWP-30, AWP-36
--
25662
VENT TUBE ASSY,AWP30.............1

(to SN 3891-516)
18A
23968
CYLINDER,HYD.,AWP36................1
--
25661
SEAL KIT,24056 & 23968

CYLINDR.........................................1
AWP-30, AWP-36
--
25663
VENT TUBE ASSY,AWP36.............1

(to SN 3891-523)
19
32399
PIN,CLEVIS,1 X 3 LG......................1
20
13775
WASHER,FLAT,1.063 X 2 X .134.....2
21
5361
PIN,COTTER,.125 X 1.5..................2
22
23
Qty.
Item
Part No.
24
Description
Qty.
D.C. Hydraulic Power Unit

Assembly.........................................1
(refer to 501.1)
25
6935
LOCKNUT,ELEC,1/2"......................1
26
8785
GRD.CONN.,1/2",INSULATED........1
A.C. Hydraulic Power Unit

Assembly.........................................2
(refer to 502.1)
7057
Part No. 25832

MED.................................................1
AWP
51
300 POWER GROUPS
October 2010
307.1 CONTROL CABLE ASSEMBLY, AWP-19
52
AWP
Part No. 25832
October 2010
300 POWER GROUPS

Item
Part No.
Description
6888
SCREW,HHC,1/4-20 X 1.................2
6091
NUT,NYLOCK,1/4-20.......................2
24133
BRACKET,SPRING
TERMINATION................................1
23396
SPRING,CONTROL CABLE,
AWP.................................................1
23787-S
BRACKET,CONTROL CABLE
TENSION.........................................1
23788
BUSHING,STRAIN RELIEF,
53/64"..............................................1
23394
PULLEY,ELEC.CNTRL.CABLE,AWP.3
23670
SPACER, SHEAVE, NYLON............3
7268
ST..................................................12
10
23579
SHEAVE BRACKET WELDMENT....3
11
23630
RING,RETAINER,EXT,.375.............3
12
23899
SPACER, SLEEVE, .25 X.44

X.058...............................................6
13
23620P
BRACKET-CABLE ATTACH.,
PAINTED.........................................3
14
6090
SCREW,HHC,1/4-20 X .7................6
15
6540
WIRE
CABLE,16/6,SO,BULK.....312-inches
Part No. 25832
Qty.
AWP
53
300 POWER GROUPS
October 2010
54
AWP
Part No. 25832
October 2010
300 POWER GROUPS

Item
Part No.
Description
23788
53/64"..............................................1
23787-S
TENSION.........................................1
23396
AWP.................................................1
24614
WELDMENT,LOWER MAST
BRACKET........................................1
23394
23670
7268
ST..................................................12
23579
SHEAVE BRACKET WELDMENT....1
23630
10
23899

X.058...............................................8
11
23620P
PAINTED.........................................4
12
6090
SCREW,HHC,1/4-20 X .7................8
13
23378
COIL CORD,16/6,18"COIL, 285

ST....................................................1
Part No. 25832
Qty.
AWP
55
300 POWER GROUPS
October 2010
309.1 CONTROL CABLE ASSEMBLY, AWP-30, AWP-36
56
AWP
Part No. 25832
October 2010
300 POWER GROUPS

309.1 CONTROL CABLE ASSEMBLY, AWP-30, AWP-36
Item
Part No.
Description
23788
53/64"..............................................1
23787-S
TENSION.........................................1
23396
AWP.................................................1
6090
SCREW,HHC,1/4-20 X .7................2
6091
NUT,NYLOCK,1/4-20.......................2
23394
23670
7268
ST..................................................12
23670
10
23630
11
23899

X.058...............................................8
12
23620P
PAINTED.........................................4
13
6090
SCREW,HHC,1/4-20 X .7................8
14
23958
COILCORD,16/6,
25",RETRACTED............................1
14A
20306
COIL CORD,16/6, SO,53" COIL......1

(replaced 24128 and 24128)
Part No. 25832
Qty.
AWP
57
October 2010
401.1 STANDARD ALUMINUM PLATFORM ASSEMBLY
58
AWP
Part No. 25832
October 2010

401.1 STANDARD ALUMINUM PLATFORM ASSEMBLY
Item
--
Part No.
Description
24086
PLAT. ASSY,STANDARD,AWP
(Includes items 6-12 and 15-17)
Carriage Assembly
(refer to 201.1 and 202.1)
Platform Control Box Assembly

(refer to 404.1)
Qty.
6550
U-BOLT,3/8-16X 1.5 X2.5 X1.25......2
6021
WASHER,LOCK,.375......................4
4828
NUT,NYLOCK,3/8-16.......................4
23370
RAILING WELDMENT,AWP I & II.....1

(includes item 7)
139450
SLIDING MIDRAIL KIT, NO

PAINT..............................................1
--
12443
MIDRAIL GUIDE ( HOOK )..............2
--
53819
TUBE,SLIDING MIDRAIL,20.69
IN.....................................................1
--
6091
NUT,NYLOCK,1/4-20.......................2
--
6638
WASHER,FLAT,USS,1/4"Y..............4
--
6888
SCREW,HHC,1/4-20 X 1.................2
24537
TAPE,NON-SKID,DIE CUT,6"X 2'.....2
23386
WELDMENT,TOEBOARD
FORMING,AWP...............................1
10
23656
DECAL,GENIE AWP.......................1
11
6637
SCREW,HHC,1/4-20 X 1.75............8
12
6091
NUT,NYLOCK,1/4-20.....................10
13
6888
SCREW,HHC,1/4-20 X 1.................2
14
6638
WASHER,FLAT,USS,1/4"Y..............2
15
23651
INSULATED.....................................1
15A
23815
AWP-36
16
6271
RIVET,STL,STL.MAN,P,.25 X .25.....2
17
6653
CLAMP,1.88,#30 X 1/4,RUB
CUSH..............................................2
18
6600
INSTRUCT.TUBE W/CAPS-1.75 X
12.....................................................1
19
23725
DECAL,DANGER,FAIL.READ,1.5X5.1
Part No. 25832
AWP
59
October 2010
402.1 NARROW ALUMINUM PLATFORM ASSEMBLY
60
AWP
Part No. 25832
October 2010

402.1 NARROW ALUMINUM PLATFORM ASSEMBLY
Item
--
Part No.
Description
24759
PLAT. ASSY,NARROW,AWP-I
(Includes items 6-16 and 19)
Carriage Assembly
(Refer to 201.1 and 202.1)
Platform Control Box Assembly

(Refer to 404.1)
Qty.
6550
U-BOLT,3/8-16X 1.5 X2.5 X1.25......2
6021
WASHER,LOCK,.375......................4
4828
NUT,NYLOCK,3/8-16.......................4
23934
WELDMENT,PLAT.RAILING,NRRW..1
(Includes item 11)
23725
6600
12.....................................................1
6653
CLAMP,1.88,#30 X 1/4,RUB
CUSH..............................................2
10
6271
11
12449
SLIDING MIDRAIL ASSY-NRRW.....1
--
12443
MIDRAIL GUIDE ( HOOK )..............2
--
12447
TUBE-NARROW
SLI.MIDRAIL-15.06.........................1
--
6091
NUT,NYLOCK,1/4-20.......................2
--
6638
WASHER,FLAT,USS,1/4"Y..............4
--
6888
SCREW,HHC,1/4-20 X 1.................2
12
24537
TAPE,NON-SKID,DIE CUT,6"X 2'.....2
13
24076
TOEBOARD
FORMING,NRRW,AWP%%............1
14
6637
SCREW,HHC,1/4-20 X 1.75............8
15
6091
NUT,NYLOCK,1/4-20.....................10
16
23656
DECAL,GENIE AWP.......................1
17
6888
SCREW,HHC,1/4-20 X 1.................2
18
6638
WASHER,FLAT,USS,1/4"Y..............2
19
23651
INSULATED.....................................1
19A
23815
AWP-36
Part No. 25832
AWP
61
October 2010
403.1 FIBERGLASS PLATFORM ASSEMBLY
62
AWP
Part No. 25832
October 2010

403.1 FIBERGLASS PLATFORM ASSEMBLY
Item
Part No.
Description
--
23848
PLAT. ASSY,FIBER BASKET

(Includes items 1-10 and 12-16)
23725
6271
6653
CLAMP,1.88,#30 X 1/4,RUB
CUSH..............................................2
6600
12.....................................................1
23654
18597
DECAL,8 AMP MAX........................1
23726
PLUG...............................................1
23655
OPER..............................................1
10
23651
INSULATED.....................................1
AWP-19, AWP-24
10A
23815
AWP-36
11
Qty.
Carriage Assembly..........................1
(Refer to 201.1 and 202.1)
12
8149
SPACER,NYLON .257 X .5 X .75"....2
13
6889
NUT,LP NYLOCK,1/4-20.................2
14
6638
WASHER,FLAT,USS,1/4"Y..............2
15
58587
SCREW,PPHMS,1/4-20X1.75Z,GR2.2
(replaced 23838)
16
23849
SLIDING MIDRAIL ASSY, FIBER.....1
17
6709
Bolt - HHC, 3/8 - 16 x 2.25 inch.......4
18
6097
WASHER,FLAT,USS,3/8",Y.............6
19
4828
NUT,NYLOCK,3/8-16.......................6
20
14016
WASHER,FLAT,502 X 1.747 X.04....6
21
8178
SCREW,HHC,3/8-16 X 2.5..............2
Part No. 25832
AWP
63
October 2010
404.1 PLATFORM CONTROL BOX, A.C. AND D.C.
64
AWP
Part No. 25832
October 2010

404.1 PLATFORM CONTROL BOX, A.C. AND D.C.
Item
Part No.
Description
Qty.
Item
-1
6091
NUT,NYLOCK,1/4-20.......................2
11097
SCREW,PHM,10-32X1,SF.TAP.SLOT.4
23512P
PLATE-SWITCH MOUNTING,
BLUE...............................................1
6888
SCREW,HHC,1/4-20 X 1.................2
12456
NIPPLE,1/2" CONDUIT...................1
Ref. Contactor Block........................1

(refer to item 8)
Ref. Contactor Block........................1

(refer to item 8)
100256
CONTROL BOX,THREE
BUTTON..........................................1
--
80076
BUTTON,PUSH,BLACK W/SEAL
--
80713
BUTTON,STOP,RED
(from SN AWP04-3039) (for push/twist
to release E-stop)
--
80714
CONTACTOR BLOCK,N.O.
--
80715
CONTACTOR BLOCK,N.C.
--
80716
SWITCH,SELECTOR,BLACK
8A
124975
KIT,BLACK SELECTOR SWITCH

(to AWP04-3039) (this is an update kit
which contains the components listed
in item 8A; the original selector switch
is no longer available. If this kit has
already been installed on unit,
components may be ordered
individually)
--
66816
CONTACT,N.O.***
(to SN AWP04-3038)
--
66821
(to SN AWP04-3038)
--
80716
SWITCH,SELECTOR,BLACK
(to SN AWP04-3038)
31153
OUTLET CONVERSION KIT...........1

10
10153
11
31153
OUTLET CONVERSION KIT...........1

12
23923
CONN. SQZ,1/2NPT
.5-.625,90DEG.................................1
Part No. 25832
AWP
Part No.
Description
Qty.
13
7057

MED.................................................1
14
10775
T-BOX,2.75 X 4.5 X 2.0....................1
65
October 2010
501.1 D.C. POWER UNIT ASSEMBLY
66
AWP
Part No. 25832
October 2010

501.1 D.C. POWER UNIT ASSEMBLY
Item
Part No.
--
Description
Qty.
Part No.
Description
Qty.
POWER UNIT,DC,DB00339
(component no longer available)
26
7135
SOLENOID MTG. BRKT. SIDE

COVER............................................1
27
7132
PUMP MOTOR SOLENOID............1
28
8748
STRAP, MOTOR TERMINAL...........1
15942
MOTOR KIT-STONE 12V DC

REPLA**..........................................1
--
25664
BRUSH KIT,15942/29416
MOTOR***.......................................1
72321
RELIEF VALVE KIT**.......................1

72321
RELIEF VALVE KIT**.......................1

72321
RELIEF VALVE KIT**.......................1

24049
SERIAL
PLATE,OUTRIG.,PLC/AWP.............1
25611
COIL,12VDC,25048 N.O.VALVE......1
25048
VALVE,CART(ONLY)W/NUT,23375
NC...................................................1
(includes item 5)
14219
CHECK CAP & SEAL

RING--STONE.................................1
8747
SPRING & BALL (CHECK)

STONE,DC......................................1
10
25612
END HEAD MANIFOLD,23400

PWR.UN..........................................1
11
8693
O-RING,RESERVIOR,DC...............1
12
25613
O-RING,17560/25674 PUMP..........2
13
17560
PUMP KIT-DB1005,06.....................1
14
25614
COVER ASSY,SUCTION.................1
15
25670
SCREW,HHC,12-24 X.31"...............4
16
25615
RESERVOIR,3 QUART,23400 PWR

UN...................................................1
17
6974
PLUG,PIPE,STL,SQ HEAD,3/8.......1
18
22961
GAUGE,OIL SIGHT,19119 MTR......1
19
6950
BREATHER CAP, ALUMINUM

PRODUCT.......................................1
20
8723
FILTER, PICK-UP, 149

MICRON**.......................................1
21
10554
COVER, EMERG. LOWER

HANDLE..........................................1
22
6947
LEVER, MANUAL RELEASE..........1
23
6977
SOLENOID, STONE, DC.................1
24
12439
VALVE,RELEASE
CARTRIDGE,STONE......................1
25
7134
SOLENOID MTG. BRACKET..........1
Part No. 25832
Item
AWP
67
October 2010
502.1 A.C. POWER UNIT ASSEMBLY
68
AWP
Part No. 25832
October 2010

502.1 A.C. POWER UNIT ASSEMBLY
Item
Part No.
Description
Qty.
28857
MOTOR ASSY,AC W/PLT,KM156.....1

(Includes items 30, 31)
72321
72321
Item
Part No.
Description
Qty.
26A
6976
SOLENOID
ASSY,220V,S6-4001-08*.................1
RELIEF VALVE KIT**.......................1

(replaced 8718)
27
6945
SOLENOID MOUNTING
BRACKET........................................1
RELIEF VALVE KIT**.......................1

(replaced 8726)
28
11553
RECTIFIER, 460 VOLT....................1
29
25669
ADAPTER,MOTOR/ENDHEAD,23375.1
72321
RELIEF VALVE KIT**.......................1

(replaced 8725)
30
25668
CAPACITOR COVER,22963
(DOERR).........................................1
24049
SERIAL
PLATE,OUTRIG.,PLC/AWP.............1
30A
25666
CAPACITOR
COVER,22963(EMERSON)............1
12726
COIL,RELEASE
SOLENOID,110/15AC.....................1
31
25667
CAPACITOR,590-708MFD(DOERR).1
6A
12728
COIL,RELEASE
SOLENOID,220/30AC.....................1
31A
25665
CAPACITOR,430-516MFD(EMERSON).1
25048
VALVE,CART(ONLY)W/NUT,23375
NC...................................................1
(includes item 5)
14219
CHECK CAP & SEAL

RING--STONE.................................1
8747
SPRING & BALL (CHECK)

STONE,DC......................................1
10
25672
END HEAD MANIFOLD,23375........1
11
22959
COUPLER,19119 POWER UNIT.....1
12
8693
O-RING,RESERVIOR,DC...............1
13
25613
O-RING,17560/25674 PUMP..........2
14
25674
PUMP ASSY,PZ-0.8........................1
15
25614
COVER ASSY,SUCTION.................1
16
25670
SCREW,HHC,12-24 X.31"...............4
17
25675
RESERVOIR,23375/27472
PWR.UNIT.......................................1
18
6874
Square Head Reservoir Plug...........1
19
22961
GAUGE,OIL SIGHT,19119 MTR......1
20
6950
BREATHER CAP, ALUMINUM

PRODUCT.......................................1
21
8723
FILTER, PICK-UP, 149

MICRON**.......................................1
22
12439
VALVE,RELEASE
CARTRIDGE,STONE......................1
23
10554
COVER, EMERG. LOWER

HANDLE..........................................1
24
6947
LEVER, MANUAL RELEASE..........1
25
6946
SOLENOID COVER........................1
26
6975
SOLENOID ASSY. (50/60 120V).....1
Part No. 25832
AWP
69
October 2010
Part Number Index
The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
Part Number
Page
100256 ......................65
10153 ........................45, 47, 65
10319 ........................19, 2324
10554 ........................67, 69
105570 ......................47
10597 ........................11, 13
10598 ........................13, 37
10775 ........................65
10777 ........................11, 13
109689 ......................15
109713 ......................15
109715 ......................15
11097 ........................47, 65
11314 ........................41
11335 ........................29, 37
11553 ........................69
11697 ........................19, 2324
11804 ........................45
11806 ........................45
11978 ........................29, 37
12153 ........................43, 45
12306 ........................19, 24
12307 ........................17, 21
12311 ........................19, 24
12313 ........................24
12340 ........................49, 51
12348 ........................45
124163 ......................15
12439 ........................67, 69
12443 ........................59, 61
12447 ........................61
12449 ........................61
124552 ......................15
12456 ........................65
124568 ......................15
124569 ......................15
124641 ......................45, 47
124642 ......................45, 47
124792 ......................15
124975 ......................65
12726 ........................69
12728 ........................69
13002 ........................37, 49, 51
13097 ........................47
13775 ........................13, 51
139450 ......................59
14016 ........................63
14219 ........................67, 69
14341 ........................17, 21
14450 ........................43
145137 ......................15
14737 ........................17, 21
14740 ........................17, 21
14809 ........................43
14947 ........................45, 47
14948 ........................45, 47
15942 ........................67
16364 ........................43
16369 ........................43
16794 ........................41, 43
17560 ........................67
17740 ........................43
17741 ........................43
17742 ........................43
17743 ........................43
17834 ........................49
17836 ........................49, 51
17837 ........................49
17851 ........................19, 2324
18189 ........................41
18597 ........................19, 2324, 63
19274 ........................45
19480 ........................49, 51
20306 ........................57
20342 ........................45, 47
70
Part Number
20733
21018
21102
21253
21278
Page
Part Number
........................43
........................49, 51
........................17, 21
........................33
........................17, 19, 21, 23
24, 29, 37
21279 ........................17, 19, 21, 23
24, 29, 37
21280 ........................17, 19, 21, 23
24, 29
21348 ........................27
21437 ........................37
21441 ........................17, 19, 21, 2324
21442 ........................17, 19, 21, 23
24, 37
21443 ........................17, 19, 21, 23
24, 37
21688 ........................41
21862 ........................45
21982 ........................45, 47
2238 ..........................41
22547 ........................33
22959 ........................69
22961 ........................67, 69
23036 ........................41
23290 ........................19, 24
23370 ........................59
23374 ........................11, 13
23378 ........................55
23382P ......................11
23383 ........................33
23386 ........................59
23391 ........................29
23394 ........................53, 55, 57
23396 ........................53, 55, 57
23398 ........................11, 13
23494 ........................15
23495 ........................45
23496 ........................47
23499 ........................45, 47
23506 ........................47
23512P ......................65
23513 ........................41
23519P ......................41
23578P ......................27
23579 ........................53, 55
23600P ......................27
23609P ......................49, 51
23610 ........................41
23620P ......................53, 55, 57
23623P ......................19, 2324
23624P ......................41
23627 ........................15
23629 ........................27
23630 ........................53, 55, 57
23631 ........................29
23633P ......................41
23644 ........................29
23645 ........................29
23651 ........................19, 2324, 59,
61, 63
23652 ........................49, 51
23654 ........................19, 2324, 63
23655 ........................19, 2324, 63
23656 ........................59, 61
23659 ........................41
23663 ........................41
23670 ........................53, 55, 57
23698 ........................31
23724 ........................29
23725 ........................59, 61, 63
23726 ........................19, 2324, 63
23787-S .....................53, 55, 57
23788 ........................53, 55, 57
23815 ........................2324, 59, 61, 63
Page
23848 ........................63
23849 ........................63
23887 ........................27
23888 ........................27
23891 ........................27
23899 ........................53, 55, 57
23903 ........................27
23904 ........................27
23906 ........................11, 13
23923 ........................11, 13, 47, 65
23926 ........................45, 47
23929 ........................19, 2324
23934 ........................61
23956 ........................15
23958 ........................57
23960 ........................37
23964 ........................13
23968 ........................51
23976 ........................39
23983 ........................35
24049 ........................67, 69
24056 ........................51
24076 ........................61
24085 ........................37
24086 ........................59
24095 ........................49
24096 ........................49
24097 ........................49
24098 ........................49
24099 ........................11
24100 ........................11
24133 ........................53
24134 ........................49, 51
24141 ........................29
24165 ........................41
24175 ........................11, 13
24181 ........................11
24202 ........................41
24435P ......................39
24444 ........................39
24445 ........................39
24463 ........................29
24537 ........................59, 61
24538 ........................47
24600 ........................27
24614 ........................31, 55
24647 ........................39
24697 ........................29, 37
24755 ........................37
24756 ........................37
24757 ........................13
24758 ........................37
24759 ........................61
24761 ........................17, 21
24762 ........................17, 21
24763 ........................17, 21
24764 ........................2324
24765 ........................2324
24766 ........................19
24768 ........................47
24769 ........................47
24900 ........................15
25026 ........................37
25048 ........................67, 69
25084 ........................37
25085 ........................37
25086 ........................37
25088 ........................2324
25089 ........................21
25090 ........................21
25091 ........................21
25092 ........................2324
25093 ........................2324
25095 ........................21
25096 ........................21
AWP
Part Number
Page
25097 ........................21
25098 ........................2324
25368 ........................39
25376 ........................41
25377 ........................41
25378 ........................41
25379 ........................41
25380 ........................41
25381 ........................41
25382 ........................41
25383 ........................41
25395 ........................27
25396 ........................27
25554 ........................37
25556 ........................37
25575 ........................13
25576 ........................13
25577 ........................13
25578 ........................13
25579 ........................13
25580 ........................13
25583 ........................13
25589 ........................35
25590 ........................35
25606 ........................39
25607 ........................39
25611 ........................67
25612 ........................67
25613 ........................67, 69
25614 ........................67, 69
25615 ........................67
25625 ........................27
25660 ........................51
25661 ........................51
25662 ........................51
25663 ........................51
25664 ........................67
25665 ........................69
25666 ........................69
25667 ........................69
25668 ........................69
25669 ........................69
25670 ........................67, 69
25672 ........................69
25674 ........................69
25675 ........................69
25821 ........................19, 2324
25822 ........................2324
25823 ........................24
25824 ........................24
25825 ........................24
25826 ........................24
25827 ........................24
25828 ........................21, 24
25829 ........................21
25830 ........................21
25970 ........................39
25971 ........................39
27321 ........................13
28857 ........................69
29388 ........................51
31153 ........................65
31707 ........................17, 19, 21, 2324
31708 ........................21, 2324
31709 ........................17, 19
32399 ........................13, 51
35846 ........................45, 47
37947 ........................45
37997 ........................47
4266 ..........................15
4500 ..........................41
45844 ........................43, 45
4828 ..........................11, 13, 17, 19,
21, 2324, 31,
Part No. 25832
October 2010
Part Number Index (continued)
Part Number
Page
33, 37, 39, 59,

61, 63
49364 ........................15
49377 ........................15
5361 ..........................11, 13, 49, 51
53819 ........................59
5408 ..........................17, 21, 37
57159 ........................41
57162 ........................41
57741 ........................11, 13
57788 ........................33
58091 ........................49, 51
58462 ........................45, 47
58587 ........................63
6002 ..........................37
6019 ..........................13, 19, 2324,
29, 35
6021 ..........................11, 13, 17, 19,
21, 2324, 29,
31, 33, 35, 37,
59, 61
6033 ..........................11
6034 ..........................11, 37
6037 ..........................27
6052 ..........................29, 37
6054 ..........................17, 19, 21, 23
24, 29
6059 ..........................17
6066 ..........................17
6082 ..........................15
6090 ..........................11, 13, 41, 53,
55, 57
6091 ..........................11, 15, 27, 49,
51, 53, 57, 59,
61, 65
6095 ..........................13, 37
6097 ..........................11, 13, 17, 21,
24, 29, 63
6145 ..........................41
6175 ..........................11, 13, 19, 23
24, 31, 33
6180 ..........................19, 2324, 29, 37
6181 ..........................19, 24
6198 ..........................13, 37
6271 ..........................59, 61, 63
6277 ..........................11, 13, 29, 37
6353 ..........................11
6356 ..........................13, 29, 41
6505 ..........................17, 19, 21, 2324
6506 ..........................19, 21, 24
6509 ..........................21, 24
6519 ..........................37
6534 ..........................17, 21
6538 ..........................17, 21
6540 ..........................53
6544 ..........................17, 19, 21, 2324
6545 ..........................11, 49
6550 ..........................59, 61
6563 ..........................11, 13, 17, 19,
21, 2324, 33
6564 ..........................11, 13, 17, 19,
21, 2324
6567 ..........................49
6570 ..........................17, 19, 21, 2324
6571 ..........................19, 24
6584 ..........................27
6587 ..........................31
6600 ..........................59, 61, 63
6607 ..........................11, 13, 17, 21,
24, 27
6608 ..........................15
6610 ..........................17, 21, 2324
6611 ..........................17, 19, 21, 2324
6637 ..........................59, 61
6638 ..........................11, 13, 27, 41,
49, 51, 59, 61, 63
Part No. 25832
Part Number
Page
6647 ..........................51
6653 ..........................59, 61, 63
6671 ..........................41, 43
66812 ........................45, 47
66816 ........................45, 47, 65
66818 ........................45, 47
66821 ........................45, 47, 65
6688 ..........................41, 43
6693 ..........................49
6708 ..........................39
6709 ..........................63
6714 ..........................11, 13
6833 ..........................11, 13, 49, 51
6851 ..........................41, 43
6873 ..........................19, 2324
6874 ..........................69
6886 ..........................27, 49, 51
6888 ..........................49, 51, 53, 59,
61, 65
6889 ..........................41, 63
6928 ..........................2324
6929 ..........................19, 2324
6930 ..........................17, 21
6935 ..........................45, 47, 49, 51
6945 ..........................69
6946 ..........................69
6947 ..........................67, 69
6950 ..........................67, 69
6969 ..........................49
6974 ..........................67
6975 ..........................69
6976 ..........................69
6977 ..........................67
7056 ..........................11, 13, 45, 47
7057 ..........................45, 47, 49, 51, 65
7108 ..........................2324
7132 ..........................67
7134 ..........................67
7135 ..........................67
7139 ..........................17, 21
7145 ..........................2324
7157 ..........................47
7160 ..........................47
72321 ........................67, 69
7268 ..........................17, 21, 53, 55, 57
7701 ..........................2324
80076 ........................65
80713 ........................65
80714 ........................65
80715 ........................65
80716 ........................65
8072 ..........................19, 24
8073 ..........................24
8149 ..........................63
8152 ..........................24
8153 ..........................19, 24
8178 ..........................37, 63
8214 ..........................15
8516 ..........................35
8519 ..........................17, 19, 21, 23
24, 29, 37
8525 ..........................35
8693 ..........................67, 69
8723 ..........................67, 69
8747 ..........................67, 69
8748 ..........................67
8785 ..........................49, 51
8915 ..........................29
8924 ..........................43
8931 ..........................49
8991 ..........................43
8992 ..........................43
9236 ..........................49
9500 ..........................43
AWP
71
October 2010
Part Description Index
The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is
used on.
#
#6 SQ.DR.SELF DRILL/TAP SCREW.....45, 47
A
A.C. Hydraulic Power Unit Assembly.....49, 51
ADAPTER,MOTOR/ENDHEAD,23375.....69
AMMETER-(6685,6675 CHARGER)**.....43
AXLE, IDLER WHEEL .75 X 4.01....17, 19, 21,
2324
AXLE,REAR,AWP 30/36.....13
B
BAR,REINFORCEMENT,PIVOT.....29
BASE ASSY,110/220V,AWP30/36.....13
Base Weldment.....11, 13
BASE,WITHOUT CONTACTS.....45, 47, 65
BATT. PACK, ASSY,AWP 110/60HZ.....41
BATT. PAK ASSY,AWP,220/50.....41
BATT. PAK, ASSY AWP,110/50 UK.....41
BATT. PAK, ASSY, AWP, 230/60.....41
BATT. PAK, ASSY, AWP,110/50.....41
BATT.CABLE ASSY ANDERSON.....41
BATT.PACK,AWP,NO BATT. 110/60.....41
BATT.PAK-AWP,W/O BATT.110/50.....41
BATT.PAK-AWP,W/O BATT.110/50UK.....41
BATTERY BOX HANGER WELD. 19/24.....31
BATTERY BOX, AWP, PLASTIC.....41
BATTERY TERMINAL PROTECTORS.....41
BATTERY,12V GRP 27,105 AH, DRY.....41
BLOCK-PIVOT STOP BRACKET.....29
Bolt - HHC, 3/8 - 16 x 2.25 inch.....63
BOLT,ROLLER-SHORT STEM,.63.....37
BOLT-ROLLER,3/8-24 X 1.69-ZINC......17, 19,
21, 2324, 29
BOOT,BATTERY TERMINAL,RED.....41
BRACKET,ANCHOR,SEQ.CABLE,AWP.....27
BRACKET,CONTROL CABLE TENSION....53,
55, 57
BRACKET,PIVOT STOP.....37
BRACKET,SPRING TERMINATION.....53
BRACKET,WLD, PIVOT SLIDER,AWP.....29
BRACKET-CABLE ATTACH., PAINTED......53,
55, 57
BRACKET-SEQ.CABLE, LOWER-BLUE.....27
BRACKET-SEQ.CABLE, UPPER-BLUE.....27
B R E AT H E R
C A P,
ALUMINUM
PRODUCT.....67, 69
BRUSH KIT,15942/29416 MOTOR***.....67
BUSHING,STRAIN RELIEF, 53/64"......53, 55,
57
BUSHING-6671 CHARG.,MOD# 6685.....43
BUTTON, .800 O.D. X .281.......17, 19, 21, 23
24, 29, 37
BUTTON,PUSH,BLACK W/SEAL.....65
BUTTON,STOP,RED.....65
C
CABLE 1/8 7 X 19 GALV.-BULK.....41
CABLE ASSY,DESCENT SEQUENCE.....27
CABLE OVAL SLEEVE, 1/16.....41
CAPACITOR COVER,22963 (DOERR).....69
CAPACITOR COVER,22963(EMERSON).....69
72
CAPACITOR,2.0MFD,660 VAC 3820.....43

CAPACITOR,430-516MFD(EMERSON).....69
CAPACITOR,590-708MFD(DOERR).....69
Carriage Assembly.....59, 61, 63
Carriage Roller Fasteners - Composed of items
listed below.....19, 2324
CARRIAGE W/DECALS,AWP19/24......19, 23
24
CARRIAGE W/DECALS,AWP30/36.....2324
CASTER, PL SW W/SB 5X1.25.....37
CASTER,PL,SW,5 X 2, 750 LBS.....11, 13
CHAIN ASSY.104.5"COL. S SERIES.....47
CHAIN MEDIUM, (BL-423) 84.5".....24
CHAIN MEDIUM, (BL-423)-70.5".....19, 24
CHAIN TERM-UPR(1 SLOT MED)ZINC.....17,
21
CHAIN TERM-UPR(1 SLOT SM)-ZINC......23
24
CHAIN TERM-UPR(2 SLOT LG)ZINC.....17, 21
CHAIN, LARGE, (AL-444),102.5".....24
CHAIN, LARGE, (AL-444)-70.5".....19, 24
CHAIN, LARGE, (AL-444)-83.5".....24
CHAIN, MEDIUM, (BL-423),103.5".....24
CHAIN, SMALL, (AL-422),103.5".....24
CHAIN, SMALL, (AL-422),84.5".....24
CHAIN, SMALL, (AL-422)-70.5".....24
CHAIN-LARGE(AL-444)-103.5".....21
CHAIN-LARGE(AL-444)-69.5".....17, 21
CHAIN-LARGE(AL-444)-84.5".....21
CHARGER, 100-115/50-PL,PLC,AWP....41, 43
CHARGER, 200-230/50-PLI,AWP.....41, 43
CHARGER,100-115/60,PL(C),AWPS.....41, 43
CHARGER-230/60, PLC STYLE.....41, 43
CHECK CAP & SEAL RING--STONE.....67, 69
CLAMP,0.50,#8 X 1/4,RUB CUSH........11, 13,
49, 51
CLAMP,1.88,#30 X 1/4,RUB CUSH......59, 61,
63
CLEVIS BLOCK-4 SLOT STL.CASTG....17, 21
CLIP,HAIR PIN .125 X 2.....33
COIL CORD,16/6, SO,53" COIL.....57
COIL CORD,16/6,18"COIL, 285 ST.....55
COIL,12VDC,25048 N.O.VALVE.....67
COIL,RELEASE SOLENOID,110/15AC.....69
COIL,RELEASE SOLENOID,220/30AC.....69
COILCORD,16/6, 25",RETRACTED.....57
CONDUIT,PLASTIC.....11
CONN,SQUEEZE,1/2NPT .38-.50,SM.......11,
13, 45, 47
CONN. SQZ,1/2NPT .39-.56 MED........45, 47,
49, 51, 65
CONN. SQZ,1/2NPT .5-.625,90DEG.....11, 13,
47, 65
CONNECTOR,070102-4-4.....49
CONNECTOR,080102-4-4.....49
CONNECTOR,080103-4-4.....49
CONTACT,N.O.***.....45, 47, 65
CONTACT,NC.....45, 47
CONTACTOR BLOCK,N.C......65
CONTACTOR BLOCK,N.O......65
CONTACTOR, MOTOR, 50/60 110V.....47
CONTACTOR, MOTOR, 50/60 220V.....47
CONTROL BOX,THREE BUTTON.....65
CONTROL RELAY,120VAC,AWP.....47
CORDSET,AC-6671 CHARG.,MD#6685.....43
CORDSET-AC (16794 CHARGER).....43
AWP

COUPLER,19119 POWER UNIT.....69
COUPLING,ROD,3/8-24.....19, 2324, 29, 37
COVER ASSY,SUCTION.....67, 69
COVER, EMERG. LOWER HANDLE.....67, 69
COVER,BLANK.....11, 13
COVER,MOTOR W/DECALS, AWP 2***.....49,
51
CYLINDER MOUNT ANGLE,SET 30/36.....13
CYLINDER,HYD-1.5X 53.25X 66.....49
CYLINDER,HYD.,AWP30.....51
CYLINDER,HYD.,AWP36.....51
D
D.C. Hydraulic Power Unit Assembly.....49, 51
DECAL,250LB./NOT INSULATED...2324, 59,
61, 63
DECAL,300LB.CAP./NOT INSULATED.......19,
2324, 59, 61, 63
DECAL,8 AMP MAX......19, 2324, 63
DECAL,AWP EMERGENCY LOWERING...49,
51
DECAL,AWP PLAT.CONTROL OPER........19,
2324, 63
DECAL,AWP SAFETY RULES....19, 2324, 63
DECAL,BATTERY & CHARGER SAFETY....41
DECAL,BATTERY CONNECTION,Z30.....41
DECAL,BEFORE OPER-REMOVE PLUG..19,
2324, 63
DECAL,DANGER,FAIL.READ,1.5X5.....59, 61,
63
DECAL,DEXRON II ATF ONLY".....49, 51
DECAL,GENIE AWP.....59, 61
DECAL,GROUND STATION, AWP.....45, 47
DECAL,LOWER STOP BRACKET.....29
DECAL,OPER.& SAFETY,AWP TILTBK.....37
DECAL,OUTRIGGER BASE TUBE,AWP.....13
DECAL,PIN LOCATION/OPER.,AWP.....37
DECAL,TILT-BACK STRUT,AWP.....37
DECAL,TILT-BACK TRANS.,AWP.....37
DROP-OUT CYLINDER WELD-PAINTED.....11
E
E-STOP BUTTON.....45, 47
ELBOW,070202-4-4.....51
ELBOW,070220-4-6.....49, 51
ELBOW,080201-4-4.....49, 51
ELBOW,080220-4-4.....49
ENCLOSURE,ELEC.,STOCK,7X7X4.....45, 47
END HEAD MANIFOLD,23375.....69
END HEAD MANIFOLD,23400 PWR.UN.....67
F
FILLER STRIP,#4 COL.BOTTOM-5.....19, 24
FILLER STRIP,(COL.#4 TOP)--3".....2324
FILTER, PICK-UP, 149 MICRON**.....67, 69
FLAP,MAST COVER-4 SECT.MAST.....27
FLAP,MAST COVER-5 SECT.MAST.....27
FOOTPAD SERVICE KIT.....15
FUSE HOLDER,.25 TAB,PLATE MNT.........45,
47
FUSE HOLDER,PANEL MOUNTED.....43
FUSE,10 AMP.....47
FUSE,15 AMP,TYPE 3AG.....43, 45
Part No. 25832
October 2010
Part Description Index (continued)
G
GAS SPRING TILT BACK.....39

GAS STRUT MOUNT BLOCK,LOWER.....39
GAS STRUT MOUNT BLOCK,UPPER.....39
GAUGE,OIL SIGHT,19119 MTR......67, 69
GRD.CONN.,1/2",INSULATED.....49, 51
GROMMET,RUBBER .38 X .13 X .63.....39
MAST BR.ANCHOR, WLD, AWP(LWR).....35

MAST BRACE,L.S.FRONT,AWP30/36.....13
MAST BRACE,L.S.MID.,AWP30/36.....13
MAST BRACE,L.S.REAR,AWP30/36.....13
MAST BRACE,LH,AWP 19/24.....11
MAST BRACE,R.S.FRNT,AWP30/36.....13
MAST BRACE,R.S.MID.,AWP30/36.....13
MAST BRACE,R.S.REAR,AWP30/36.....13
H
MAST BRACE,RH,AWP 19/24.....11
HANDLE BALL KNOB.....15
MAST BRACKET WELD.SET,AWP.....33
HANDLE GRIP, RUBBER .75 X 4.5.....31
MAST COVER WELDMENT,AWP.....27
HANDLE WELDMENT,LH,PAINTED.....41
MAST MOUNT PLATE,PAINTED.....49, 51
HANDLE WELDMENT,RH,PAINTED.....41
MAST SECTION,#1, AWP 19/24.....17, 21
HANDLE,LEVELING JACK,SHRT-ZINC.....15
MAST SECTION,#1, AWP-30.....21
HEATSINK--MODEL #06685 CHARGER.....43
HINGE-PAINTED.....41
MAST SECTION,#2, AWP-19/24.....17, 21
HOSE ASSY,AWP30/36.....51
HOSE ASSY,PRESSURE,AWP.....49
HOSE ASSY,VENT,AWP.....49
MAST SECTION,#3, AWP 19/24.....17, 21
Hydraulic Cylinder Assembly.....11, 13
MAST SECTION,#3, AWP30.....21
I
IDLER WHEEL W/BEARING-LG.....17, 21
IDLER WHEEL W/BEARING-MEDIUM......19, MAST SECTION,#4, AWP30.....2324
2324
IDLER WHEEL W/BEARING-SM.....2324
INSTRUCT.TUBE W/CAPS-1.75 X 12........59, MAST SECTION,#5, AWP30.....2324
61, 63
MIDRAIL GUIDE ( HOOK ).....59, 61
INSTRUCTION,ZA2 TO ZB5***.....47
MOTOR ASSY,AC W/PLT,KM156.....69
MOTOR COVER MNT.PLATE,DRILLED.....49,
J
51
JUNCTION BOX,AWP BASE.....11, 13
MOTOR KIT-STONE 12V DC REPLA**.....67
K
KEY,SINGLE***.....45, 47
KEYS,10 PACK***.....45
KEYSWITCH,2POS.MNTND W/BASE**.....45,
47
KIT,BLACK SELECTOR SWITCH.....65
KIT,ESTOP, A/IWP/DPL.....45, 47
KIT,KEYSWITCH, A/IWP/DPL,2PKS.....45, 47
KNOB,TIMER.....43
NEON LIGHT W/RESISTOR, 110V.....47

NEON LIGHT,W/RESISTOR,250V.....47
NIPPLE,1/2" CONDUIT.....65
No. 1 Mast Section.....35
NUT,HEX,10-24.....27
NUT,HEX,3/8-24.....17, 19, 21, 2324, 29
NUT,HEX,5/16-18.....27
NUT,HEX,6-32.....45
NUT,HEX,JAM,1/2-13.....11, 37
NUT,HEX,M10X1.5.LP.....15
L
NUT,LP NYLOCK,1/4-20.....41, 63
LATCH,HOLD DOWN,BLUE.....19, 2324
NUT,LP NYLOCK,3/8-24.....17, 21, 37
LED W/RESISTOR,12 VOLT.....45
NUT,LP NYLOCK,5/16-18.....37
LEVEL,BUBBLE.....11, 13
NUT,NYLOCK,1/2-13.....13, 37
LEVELING JACK ASSEMBLY,AWP***.....15
NUT,NYLOCK,1/4-20.....11, 15, 27, 49, 51, 53,
LEVELING JACK CASTING,AWP.....15
57, 59, 61, 65
LEVELING ROD.....15
NUT,NYLOCK,3/8-16.....11, 13, 17, 19, 21, 23
LEVER, MANUAL RELEASE.....67, 69
24, 31, 33, 37, 39, 59, 61, 63
LOCKNUT,ELEC,1/2".....45, 47, 49, 51
LOWER CHAIN TERM WELD. #3 WIDE.....21, NUT,NYLOCK,M10X1.5.....15
NUT,NYLOCK,M6X1.00.....15
24
LOWER
CHAIN
TERM
WELD.#4 NUT,NYLOCK,M8X1.25.....39
NUTSERT,3/8-16 STEEL CAD PLTD....19, 23
NARRW.....19, 21, 24
Lower Roller Fasteners - No. 2 Mast - 24
Composed of items listed below.....21
Lower Roller Fasteners, No. 2 Mast - Composed
O
of items listed below.....17
O-RING,17560/25674 PUMP.....67, 69
LWR TERM-LG CHAIN W/3.50" ROD.....19, 24 O-RING,RESERVIOR,DC.....67, 69
LWR TERM-LG CHAIN W/5.5" ROD.....17, 21 OUTLET CONVERSION KIT.....65
LWR TERM-MED CHAIN W/4.25" ROD.....19, OUTRGR STORAGE, WLD. SUPPRT,UP.....35
24
OUTRIGGER STORAGE WLD.--AWP2......19,
LWR TERM-SM CHAIN W/4.25" ROD.....24
2324
LWR.TERM.,LG.CHAIN,W/4.25"ROD.....21, 24 OUTRIGGER WELD. AWP19/24.....15
Part No. 25832
AWP
P
PIGTAIL,ASSY,AC/DC SJO 14/3**.....45, 47
PIN,CLEVIS,.75 X 2.....11, 49
PIN,CLEVIS,1 X 3 LG......13, 51
PIN,COTTER,.125 X 1.5.....11, 13, 49, 51
PIN,GROOVED- .156 X .75......17, 19, 21, 23
24
PIN,GROOVED- .200 X .75*.....17, 21
PIN,LOCK,SHORT W/PULL RING.......11, 13,
29, 37
PIN,ROLL,.188 X .75.....15
PIN,ROLL,.188 X 1.25**.....33
Pivot Hook Installation - Composed of items
listed below.....37
PIVOT RETAINER HOOK **.....29, 37
PIVOT SLIDER W/RUBR.AWPI 30/36.....37
PLAT. ASSY,FIBER BASKET.....63
PLAT. ASSY,NARROW,AWP-I.....61
PLAT. ASSY,STANDARD,AWP.....59
PLATE,FOOTPAD RETAINER.....15
PLATE,HINGE BACK-UP.....41
PLATE,RELAY MOUNTING,6 X 5.5.....45, 47
PLATE,SHAFT SUPPORT,ZINC PLTD.......17,
19, 21, 2324
PLATE-PIVOT STOP BRACKET.....29
PLATE-SWITCH MOUNTING, BLUE.....65
Platform Control Box Assembly.....59, 61
PLUG,16 AMP,3 PIN,(BRITISH)UK.....43, 45
PLUG,PIPE,STL,SQ HEAD,3/8.....67
POWER UNIT,DC,DB00339.....67
PULLEY,ELEC.CNTRL.CABLE,AWP....53, 55,
57
PULLEY-SEQUENCING-NYLATRON.....27
PUMP ASSY,PZ-0.8.....69
PUMP KIT-DB1005,06.....67
PUMP MOTOR SOLENOID.....67
R
RAILING WELDMENT,AWP I & II.....59
RECTIFIER, 460 VOLT.....69
REF; BASE,1 N.C. CONTACT.....47
REF;
BASE,PSH
BUTTON
W/N.O.CNTACT.....47
RELAY,CONTROL,220V,AWP.....47
RELAY,SPDT,12V(AUTO)**.....45
RELAY,TIME DELAY-1 SECOND-120V.....47
RELIEF VALVE KIT**.....67, 69
RESERVOIR,23375/27472 PWR.UNIT.....69
RESERVOIR,3 QUART,23400 PWR UN.....67
RING,RETAINER,EXT,.375.....53, 55, 57
RIVET,MAGNALOK,.192 #4.....41
RIVET,STL,STL.MAN,P,.25 X .25.....59, 61, 63
ROD COUPLING 3/8-24, DRILLED......19, 23
24
Roller Fasteners - Composed of items listed
below.....21, 24
Roller Fasteners composed of items listed
below......17
Roller Installation - Composed of items listed
below.....17, 19, 21, 2324, 37
ROLLER KIT(SL,PLC,AWP1) QTY 1.....17, 19,
21, 2324
ROLLER KIT(SL,PLC,AWP1) QTY 16.....17, 19
ROLLER KIT(SL,PLC,AWP1) QTY 20........21,
2324
73
October 2010
ROLLER,NYLATRON 1.50 O.D......17, 19, 21,
2324, 29, 37
RUBBER EXTRUSION,DRILLED.....29
SPACER, IDLER WHEEL "CONDUIT".......19,

2324
SPACER, SHEAVE, NYLON.....53, 55, 57
SPACER, SLEEVE, .25 X.44 X.058......53, 55,
57
S
SPACER,NYLON .257 X .5 X .75".....63
SCREW,FHM,10-32 X 1.....19, 2324
SPRING & BALL (CHECK) STONE,DC.....67,
SCREW,FHS,1/4-20 X .5 BLACK.....27
69
SCREW,FHS,1/4-20 X 1.5.....17, 21
SPRING HOUSING,AWP TILT-BACK.....37
SCREW,FHS,3/8-16 X 2 GRD.8.....17, 21, 23
SPRING PLUNGER.....37
24
SPRING PLUNGER,AWP TILT-BACK.....37
SCREW,HHC CABLE RETAINER.....27
SPRING,AWP TILT-BACK.....37
SCREW,HHC,1/2-13 X 1.25 GR5.....11, 13
SPRING,CONTROL CABLE, AWP.......53, 55,
SCREW,HHC,1/2-13 X 3.....13, 37
57
SCREW,HHC,1/4-20 X .7....11, 13, 41, 53, 55,
SPRING,TILTBACK,PAINTED.....39
57
SPRING-SWITCH ACTUATION,AWP.....15
SCREW,HHC,1/4-20 X 1.....49, 51, 53, 59, 61,
Square Head Reservoir Plug.....69
65
STAB.RET.PIN ASSY,DPL / AWP.....35
SCREW,HHC,1/4-20 X 1.25.....29
STRAP, MOTOR TERMINAL.....67
SCREW,HHC,1/4-20 X 1.5.....41
SWITCH,INTERLOCK,AWP I.....11, 13
SCREW,HHC,1/4-20 X 1.75.....59, 61
SWITCH,SELECTOR,BLACK.....65
SCREW,HHC,1/4-20 X 2.....15
SCREW,HHC,12-24 X.31".....67, 69
T
SCREW,HHC,3/8-16 X 1.....11, 13, 19, 2324,
31, 33
T-BOX,2.75 X 4.5 X 2.0.....65
SCREW,HHC,3/8-16 X 1.25 GRD 5.....13, 19, TAPE,NON-SKID,DIE CUT,6"X 2'.....59, 61
2324, 29, 35
TERMINAL STRIP,12 CIRCUIT.....45
SCREW,HHC,3/8-16 X 1.50.....35
TERMINAL,MALE COUPLER,10-12GA......41
SCREW,HHC,3/8-16 X 2.25.....39
THREADED ROD,(3/8-24),2.25".....19, 24
SCREW,HHC,3/8-16 X 2.5.....37, 63
TILTBACK SHOCK ASSY,AWP30.....39
SCREW,HHC,5/16-18 X 1 GR5.....37, 49, 51
TILTBACK SHOCK ASSY,AWP36.....39
SCREW,HHC,M6 X 40.....15
TILTBACK WELDMENT,W/DECALS,AWP....37
SCREW,HHC,M6-12MM.....15
TIMER,12HR,CHARGER MOD.#2002**.....43
SCREW,HHS,3/8-24 X .5,ZINC......17, 19, 21, TIMER,12HR,CHARGER MOD.#8563.....43
2324
TIMER-12 HR,230/60(16794 CHGR).....43
SCREW,M.,PHILLIPS,10-24 X.437.....27
TOEBOARD FORMING,NRRW,AWP%%.....61
SCREW,PHIL,PHM,10-24 X.38,SEMS....49, 51 TUBE ASSY,STEEL,PRESSURE,AWP.....49
SCREW,PHIL,PHM,6-32X.38,SF.TAP.........45, TUBE ASSY,STEEL,VENT,AWP.....49
47, 65
TUBE,BUMPER SUPPORT.....29
SCREW,PHILLIPS,PHM,10-24 X.25.....11, 13 TUBE,GAS SPRING,LOWER,PAINTED.....39
SCREW,PHM,10-32X1,SF.TAP.SLOT.....47, 65 TUBE,GAS SPRING,UPPER,AWP30/36.....39
SCREW,PPHMS,1/4-20X1.75Z,GR2.....63
TUBE,SLIDING MIDRAIL,20.69 IN.....59
SCREW,RHM,1/4-20 X .5.....11
TUBE-NARROW SLI.MIDRAIL-15.06.....61
SCREW,RHM,10-32 X .38.....17
SCREW,RHM,6-32 X .75.....45
U
SCREW,SHC,M10X1.5X55.....15
U-BOLT,3/8-16X 1.5 X2.5 X1.25.....59, 61
SCREW,SHS,10-24 X .625.....27
SCREW,SHS,3/8-16 X .5.....29, 37
V
SEAL KIT,24056 & 23968 CYLINDR.....51
SEAL KIT,FOR 1.13 ROD (LANTEX).....49
VALVE,CART(ONLY)W/NUT,23375 NC......67,
SERIAL PLATE,OUTRIG.,PLC/AWP.....67, 69
69
SHEAVE BRACKET WELDMENT.....53, 55
VALVE,FLOW CONTROL A8-2101-00.....49
SHIM,.75 X.45 X.016.....17, 19, 21, 2324
VALVE,FLOW CONTROL A8-2401-00.....51
SHIM,.75 X.45 X.032.....17, 19, 21, 2324, 37 VALVE,RELEASE CARTRIDGE,STONE.....67,
SHIM,.75 X.45 X.064.....17, 19, 21, 2324, 37
69
Shock Assembly - AWP-30.....37
VENT TUBE ASSY,AWP30.....51
Shock Assembly - AWP-36.....37
VENT TUBE ASSY,AWP36.....51
Sierial Number Plate.....35
SLIDING MIDRAIL ASSY, FIBER.....63
W
SLIDING MIDRAIL ASSY-NRRW.....61
WASHER,FLAT,1.063
X 2 X .134.....13, 51
SLIDING MIDRAIL KIT, NO PAINT.....59
WASHER,FLAT,502 X 1.747 X.04.....63
SOLENOID ASSY,220V,S6-4001-08*.....69
WASHER,FLAT,NYLON.515X.88X.093......29,
SOLENOID ASSY. (50/60 120V).....69
37
SOLENOID COVER.....69
WASHER,FLAT,USS,1/2",Y.....13,
37
SOLENOID MOUNTING BRACKET.....69
WASHER,FLAT,USS,1/4"Y.......11, 13, 27, 41,
SOLENOID MTG. BRACKET.....67
49, 51, 59, 61, 63
SOLENOID MTG. BRKT. SIDE COVER.....67
WASHER,FLAT,USS,3/8",Y......11, 13, 17, 21,
SOLENOID, STONE, DC.....67
24, 29, 63
SPACER, IDLER WHEEL.....17, 21
WASHER,LOCK SPLIT,6MM,11.8MM.....15
74
AWP
WASHER,LOCK,#10 PLTD.......11, 13, 17, 21,

24, 27
WASHER,LOCK,#6.....45
WASHER,LOCK,.25.....13, 29, 41
WASHER,LOCK,.313.....27, 49, 51
WASHER,LOCK,.375....11, 13, 17, 19, 21, 23
24, 29, 31, 33, 35, 37, 59, 61
WASHER,LOCK,0.5".....11
WASHER,SHIM,.375 X.625X.033 ST....17, 21,
53, 55, 57
WASHER,SHIM,.5 X .875 X .033....17, 19, 21,
2324, 29, 37
WASHER,SHIM,.5 X .875 X .063.....29, 37
WASHER,SHIM,.75 X 1.125 X.030......11, 13,
17, 19, 21, 2324, 33
WASHER,SHIM,.765X1.312 X.093**.....11, 13,
17, 19, 21, 2324
Weldment - Lower Chain Terminal, No. 3
Mast.....17
WELDMENT,BATT.BOX HANGER.....35
WELDMENT,COVER,MAST.....27
WELDMENT,LOWER MAST BRACKET.....31,
55
WELDMENT,PLAT.RAILING,NRRW......61
WELDMENT,TOEBOARD FORMING,AWP...59
WELDMNT.CHAIN TERM.,LWR.,AWP.......19,
24
WHEEL,POLY,6X2, 3/4**.....33
WHEEL,POLY.,BLUE,10 X.75 X2.50.....11, 13
WIRE CABLE,16/6,SO,BULK.....53
Part No. 25832
October 2010
Part No. 25832
AWP
75
October 2010
Fitting Cross References
76
AWP
Part No. 25832
October 2010
Fitting Cross References (Continued)
Part No. 25832
AWP
77
October 2010
78
AWP
Part No. 25832
October 2010
Part No. 25832
AWP
79
October 2010
80
AWP
Part No. 25832
October 2010
Part No. 25832
AWP
81
October 2010
82
AWP
Part No. 25832
Parts Manual
AWP
from 3890-201 to 3891-1185
Part No.
25832
Rev C3

Parts Manual - 3890-201 To 3891-1185

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Parts Manual - 3890-201 To 3891-1185

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Part No. 25832

Part No. 25832

Part No. 25832

404.1 PLATFORM CONTROL BOX, A.C. AND D.C............64

500 HYDRAULIC COMPONENTS

How to Read Your Serial Number..........................................3

100 BASE COMPONENTS

200 MAST COMPONENTS

300 POWER GROUPS

400 PLATFORM COMPONENTS

Part No. 25832

This Page Intentionally Left Blank

Part No. 25832

Part No. 25832

Part No. 25832

Part No. 25832

Part No. 25832

100 BASE COMPONENTS

101.1 BASE ASSEMBLY, AWP-19, AWP-24

Part No. 25832

100 BASE COMPONENTS

CLAMP,0.50,#8 X 1/4,RUB CUSH....2

JUNCTION BOX,AWP BASE..........1

MAST BRACE,RH,AWP 19/24........1

MAST BRACE,LH,AWP 19/24.........1

PIN,LOCK,SHORT W/PULL RING...4

Hydraulic Cylinder Assembly...........4

SCREW,HHC,1/2-13 X 1.25 GR5.....2

CASTER,PL,SW,5 X 2, 750 LBS.....2

Part No. 25832

100 BASE COMPONENTS

102.1 BASE ASSEMBLY, AWP-30, AWP-36

Part No. 25832

100 BASE COMPONENTS

SCREW,HHC,1/2-13 X 1.25 GR5.....2

CYLINDER MOUNT ANGLE,SET

CYLINDER MOUNT ANGLE,SET

JUNCTION BOX,AWP BASE..........1

CASTER,PL,SW,5 X 2, 750 LBS.....2

SCREW,HHC,3/8-16 X 1.25 GRD

PIN,LOCK,SHORT W/PULL RING...4

CLAMP,0.50,#8 X 1/4,RUB CUSH....2

Part No. 25832

Hydraulic Cylinder Assembly.........12

100 BASE COMPONENTS

103.1 OUTRIGGER ASSEMBLY

Part No. 25832

100 BASE COMPONENTS

LEVELING JACK ASSEMBLY,AWP***

OUTRIGGER WELD. AWP19/24.....1

OUTRIGGER WELD. AWP30/36.....1

FOOTPAD SERVICE KIT.................1

LEVELING JACK CASTING,AWP....1

FOOTPAD SERVICE KIT.................1

HANDLE BALL KNOB.....................1

Part No. 25832

200 MAST COMPONENTS

201.1 MAST ASSEMBLY, AWP-19, VIEW 1

Part No. 25832

200 MAST COMPONENTS

MAST SECTION,#1, AWP 19/24.....1