Parts Catalog 4B, 4BT, 4BTA3.9 1998 ConstructionCummins Engine Co., Inc. New Parts Warranty Midrange COVERAGE PRODUCTS WARRANTED ‘This warranty applies to New Parts marketed by Cummins for is A, B, and C Series engines. it applies anywhere in the world where service is available through @ Cummins distributor or A, 8, and C Series dealer” COVERAGE ‘This warranty covers any fallures of parison or after December 1, 1986, which result, under normal use and service, from defects inwworkmanship or material (Warrantable Failures). The coverage extends six months from the date of first installation. ‘This warranty continues to all subsequent Owners untl the end ofthe period of coverage. Cun RESPONSIBILITIES Curmmin wil pay forall pars and labor needed to repair the damage tothe engine resulting from the Warrantable Failure ll labor Costs wil be paid in accordance with Cummins published Standard Repair Time Quidolines. Cummins wi pay for the lubricating ol, antireeze, titer elements, and other maintenance items that are not reusable due to the Warrantable Fara ° Cummins wil pay reasonable labor costs for engine removal and reinstallation when necessary to make the warranty ropa ‘he tine when te parts are nstaiod, Owners ragponabe fo he preparation ofa witen record containing te flowing () he Gate installation of the parts 2) the engine serial number, (2) te engine miles, hours or klometers of operation, () the pars ftataled, and 6) the localon ci pars it tho engine. Tho purposo of tis rocord a fo protct Owner norests and seppor any Giaim fora Warrantable False Quine is responsible for the operation and maintenance of the engine as specified in Cummins Operation and Maintenance Manual. Belore exptaion of the warranty, Owner must give nolice to a Cummins distibulor or A, B, and C Senes desler” of a failure considered o be warrantable and deliver tha angine to Such facily for cepa Owner is responsibe forthe cos of lubricating il antireeze, fier elements and other maintenance tems replaced during warranty repar except where Such tems are not reusable due to a Warrantable Palle (Quner is responsible for communication expenses, meals, lodging and similar costs incurred by Owner as a result of a Warrantable Failure. Owner fe responsible for non-engine repaite and for "dawntme’ expenses, cargo damage and all business costs and losses resulting tom a Warrartable Failure. CUMMINS IS NOT RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. (in the Unitd States, some states do not allow the exclusion of limitation of incidental or consequential damages relating to Consumer Products, so the above limitation or exclusion may not apply t0 you) ‘Cummins isnot responsible for falures resulting from Over or Operator abuse ot neglect, such as: operation without adequate Coolant or lubscarts: everuelng: averspeeding, lack of maintenance of lubricating, cooling of alr inake system: improper storage, Stantng, warnvup, rurein or shudown practices. Cummins is also not responsible for Talures caused by vncorrect Wel, oF by wate ‘tof thor contaminants ithe fuel Except fr fuel pumps, Cummins does not warrant parts supplied by Cummins which bear the name of anotner company. These parts are warranted by the manufacturers and not by Cummins. This Category of pats Includes, buts not hmited t: hydrauhe pumps, ‘llemators,startrs, fang, alr conditioning compressore, clutches, liters transmission, torque converters, marine gees, ai cleaners and non-Curmins ar compresoors, engive compression brakas, and stooting pumps. Parts used in warranty repairs may be nev Cummins, Cummins approved rebuilt parts or repaired parts. Cummins is not responsible for falures resulting rom the Use of parts not approved by Gumenins Before a claim for excessive oil consumption will be considered, Owner must submit adequate documentation to shew that Consumption exceeds Cummins pubished standards, This warranty does not apply to parts furnished by Cummins at no chargo tothe Owner ‘THIS WARRANTY IS THE SOLE WARRANTY MADE BY CUMMINS IN REGARD TO THESE PARTS. CUMMINS MAKES NO GTHER WARRANTIES, EXPRESS OF IMPLIED, OR OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE —INVES Fir BEST} Page iProduct Identification Information Data plates should be referred for parts identification, 1. ENGINE DATA PLATE Gare om 7 2. FUEL PUMP DATA PLATE 65128530 9400230097 @ PES6A1000320/3RS2691 16/RSV425 1100A0C2190-8R CDC-NO 390 6541 Made in USA G27) This catalog was compiled by Rita Wheeler in Parts Communications. Page ilCustomer Service Information ‘This standard Parts Catalog contains parts information for the following Curnmins Engine Model(s): 4B Dasi0240x02 CPL 2361 4BT Dasz025Cxo2 CPL 2302 4BTA, D383026Cx02 CPL 2108 Certain basic engine components have been matched to give optimum performance to your engine. The part numbers listed in this catalog for these components are for a standard engine configuration. When ordering any of the Control Parts List (CPL) components listed below, please order by part description and engine serial number. Reference to the CPL number stamped on the engine data (name) plate will also help identity the proper service parts for your engine. Control Parts List (CPL) Components. Injector Page 167, 173, 179 Exhaust Manifold Page 207-209, 233 Camshaft Page 165, 170, 177 Engine Piston Page 163, 169, 175 Cylinder Head Page 181-183, 191 Turbocharger Page 185-187 Pump, Injector Page 87-93, 97 USER INFORMATION A purposes only and should not be used when ordering - Parts numbers appearing in ( ) are for identific service replacement parts. The reference numbers appearing on the art pages is for publication use only. . Assembly content is shown by part number indentation. Options are engineered production part groupings, specifically used for compiling engine ord Option numbers are for reference only and are not sold for service. - Use assembly and not option content to determine service parts replacement. ALWAYS SPECIFY ENGINE MODEL AND SERIAL NUMBER. WHEN ORDERING PARTS FROM THIS CATALOG Engine Mode! Engine Serial No MFG Make Model Chassis No. Fuel Pump Assembly No. Injector No, Bel, Fan Bel, Water Pump Be, Gen, Element, Fuel Filter. Full Flow Lub. Fiter Air Cleaner By-Pass Lub. Fiter Special Equipment Page ivTable of Contents Page No. Accessory Drive Pulley . Air Fuel Control Plumbing Air Intake Connection Air Intake Heater Alternator Page No. Thermostat . . 39 Thermostat Housing we 211 ‘Turbocharger 185, 187 ‘Turbocharger Locatios 207, 209, Turbocharger Plumbing 213 Alternator Drive Alternator Location Base Fuel Pump Bosch “a” Pump With RSV Bosch “A” Pump With RSV Cam Follower Cover Camshaft... Connecting Fiod And Grankshatt Cylinder Biock Cover Cylinder Head Engine Block Engine Fan Engine Oil Cooler Engine Vent Plumbing Exhaust Manifold ston Fan Drive Fan Pilot Spacer Flywheel Flywheel Housing Front Drive Adapter Front Gear Cover . Front Gear Train Accessory Fuel Drain Location Fuel Filter Fuel Filter Plumbing Fuel Injector Fuel Plumbing Fue! Pump Coupling Fuel Shutoff Valve Fuel System Accessories Lifting Bracket .. Lube Oil Cooler. Lube Oil Pump Mechanical Tachometer Driv Noise Panel .. Oil Level Gauge il Pan Gil Pan Mounting Oil Pressure Sensor Rocker Levers Starter Motor Mounting Starting Motor : Starting Motor Mounting 97, 59, 61, 63, 65 197, 199, 201 Valve Cove Vane Tapper 87.81.87 tor it Connection Mater Pup 98 29, 31,33 Option Number Index. és 171,177 Part Number Index 163, 168, 175 .. 28, 27 “143, 145, 147, 149, 151 181, 183, 189, 191 21, 25 85 129 "221 233 118, 117, 19 81, 83 5 O48, 17, 19 seotenne, 88 a7) 7,73, 75 77,79 167, 173, 179 103, 105, 107 95, 409, 111, 13 99, 101 125 127 137, 139 . 83 vat 131, 133, 135 153, 155, 157, 161 159 " 195 203, 205 193 Page 1Group No. 09.03 Accessory Drive Pulley Option No. AD9003 Page 2Group No. 09.03 Accessory Drive Pulley Option No. AD9003 Ref] No, Part Number Part Name Req| Remarks sor9624 ACCESSORY DRIVE PULLEY ‘OPTION AD9003 Pulley, Accessory Drive 1 Accessory Drive Pulley Groove Count: 1 Pulley Diameter (MM): 179.55, Ettective Diameter (MM): 175.97 Pitch Diameter (MM): 172.82 Pulley Construction/iype: 1 Piece 1/2" V Pulley Rotation: Clockwise Pulley Ratio To Engine Speed: 1.00:1 Bolt Circle (MM 50 60 Engino Family B Series, © Series