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TOOL LIFE
DEFINED AS It may be the actual cutting time before failure . Volume of work material removed before the failure. Number of component produced before failure. The cutting speed at which it is removing the material for specified time . The length of material removed before the failure.
Log V
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log t
VALUES OF EXPONENT n
n = 0.08 to 0.2 for HSS tool =0.1 to 0.15 for cast alloy =0.2 to 0.4 for carbide tool =0.5 to 0.7 for ceramic tool
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1/ 1/ 1/
30-7
90%
60%
15%
CUTTING TOOL
A device with one or more edges used to create chips and remove metal. Cutting tools are either single point or multi-point tools.
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R&D LAB
Total breakage of cutting tool or tool tip
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FLANK WEAR
It occur on Flank Surface RESIONS* Abrasion by hard particles. * Shearing of micro weld between tool and work material. * At low speed flank wear predominate. * If MRR increase flank wear increase.
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FLANK WEAR
EFFECT* Flank wear directly affect the component dimension. * Decrease tool life. * Rough surface finish.
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FLANK WEAR
Primary wear Secondary wear Tertiary wear
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FLANK WEAR
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CRATER WEAR
Crater wear occurs on the rack surface . More common in ductile materials which produce continuous chip. At very high speed crater wear pre-dominates.
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CRATER WEAR
Crater wear linear increase with time. It increase with MRR. Crater wear has little effect on work piece tolerance or surface finish.
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CRATER WEAR
MRR increasing
C. W.
time
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Flank wear
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WEAR MECHANISM
Abrasion wear Adhesion wear Diffusion wear
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REFRANCES
Manufacturing science by GOSH & MALLIK . Production engg. and Science by PANDAY & SINGH. Production engg. By SWADESH KUMAR. Metal cutting by A. BHATTACHARYYA. web.iitd.ac.in/~suniljha/MEL120/Tool%20Life2012.pdf nptel.iitm.ac.in/courses/Webcoursecontents/.../pdf/LM-14.pdf
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Presented by
&
VIKRAM SINGH vikram.mech89@gmail.com
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