NAVY NDT (MAGNETIC PARTICLE)

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1.

A 7- turn coil at 1000 amps is used to inspect a round solid part 38 cm (15in) long and 64 mm (2-1/2in) in diameter. what is the L/D ratio? A circular field may be induced into a specimen by: A coil around the part produces

11.

A metal that is difficult to magnetize is said to have a part is adaptable to magnetic particle inspection if a rough forging that has received no further processing is magnetic particle tested. an indication is observed to run in every direction. it appears to extend deeply into the part and run perpendicular to the surface. it is very sharp. what is the probable identity of the indication? A specimen may be demagnetized by All of the following are valid reasons for the demagnetization of parts after magnetic particle testing except that:

Low Permeability The material is ferromagnetic forging burst

12.

2.

All of the Above a longitudinal field Hysteresis Curve

13.

3.

4.

A curve is sometimes drawn to show graphically the relation f the magnetizing force to the strength of the magnetic field produced in a certain material. This curve is known as the: a gear with case hardened ground teeth and hub ends is MT tested. Individual indications are detected on fixe of the teeth and on the one end surface of the hub. although the indication are very sharp and distinct, they do not break over the edges of the part. what is the probable identity of the indication A general rule to use for determining the detectability of discontinuities by magnetic particle inspection is that

14. 15.

All of the Above if the part is to be radiographed after magnetic particle inspection, residual magnetism may interfere with the electromagnetic radiation spectrum residual magnetism will affect the temperature gauges used in subsequent heat treatment shrinkage

5.

grinding cracks

6.

the depth should be at least five times the width of the opening of the defect at the surface a fine or weakly healed indication to be washed away weld shrinking cracks

16.

All of the following are valid reasons for the demagnetization of parts after magnetic particle testing except that:

7.

A high velocity flow of wet method bath over surfaces of the specimen following removal of the magnetizing current may cause

17.

all of the following discontinuities are commonly found in forged products except: all of the following discontinuities are commonly found in rolled products except: am important factor that should be considered when selecting a method of magnetization is an electrical yoke produces an example of a nonnrelevant indication classified as a magnetic irregularity rather than an actual discontinuity could be caused by an important factor that must be considered when selecting a method of magnetization is

18.

cold shuts

8.

a large forging is repaired by welding. Magnetic particle inspection of the repair weld reveals an irregular indication running parallel with the weld passes. it is located in the center of the bead and starts and ends by turning off slightly from axial direction. this indication is indicative of a magnetic discontinuity, which is a break in the magnetic uniformity of a part is related to a sudden change in A magnetic particle build-up from a discontinuity is strongest when the discontinuity is oriented

19.

all of the above

20.

A longitudinal Field an abrupt change int he hardness of part. both b and c

21.

9.

permeability

10.

90 degrees to the magnetic field

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23.

an interruption in the normal physical structure or configuration of a part which produces an MT indication is called banding is a common term used to describe coercive force

a discontinuity

36.

24.

powder patterns created by using excess amperage represents the reverse magnetizing force necessary to remove the residual magnetism in a material longitudinal

if a copper conductor is placed through a ferrous cylinder and a current is passed through the conductor, then the magnetic field (flux density) in the cylinder will be: If a crack exists in a circular magnet, the attraction of magnetic particles to the crack is caused by a if a current of the same amperage is passed through two conductors of the same dimensions, one of which is magnetic and one of which is nonmagnetic the magnetic field surrounding the conductors will if an indication is formed when using the residual method as well as the continuous method, it is most likely if an overall pattern(sometimes circular lines) appears on the test surfaces, how should the inspector reprocess the test piece? In longitudinal magnetization, the proper term for calculating magnetizing force is: in magnetic particle inspection it is best to

greater than in the conductor

37.

leakage field

25.

38.

be the same for both conductors

39.

26.

comparing parts that have been circularly magnetized and those that have been longitudinally magnetized which remains the most objectionable residual field if not demagnetized? Demagnetization

a relevant indication retest at lower amperage

40.

27.

may be easy or difficult depending on the type of material may be accomplished by heating a material above its Curie point None of the Above

41.

Ampere-turns

28.

demagnetization

42.

make sure that parts meet specified acceptance criteria two or more fields in different directions Residual method the north pole No indications form a close loop deep seated cavities both a and b diamagnetic ferromagnetic

29.

False indications are caused by magnetic particles being help to the part by which of the following means? Ferromagnetic material is Fluorescent magnetic particle indications should be inspected under for which of the following would the wet fluorescent technique be preferred over the dry technique Gas, Misruns, Cold laps, and sand inclusions are examples of defects resulting from which of the following processes? have wave rectified AD (HWDC) is used for detection of if 25mm (1in) and 51mm (2in) diameter bars are magnetized by passing the same current through them the magnetic fields would be

43.

in order to detect defects in different directions in a material by magnetic particle inspection, it is best to use Inspecting a part by magnetizing, removing the current flow, and then applying the medium is called the: lines of flux are thought to leave a magnet magnetic flux lines which are parallel to a discontinuity produce Magnetic lines of force magnetic particle inspection is a reliable method for detecting all of the following indication except Magnetic particle" is a nondestructive examination method used for: materials which are repelled magnetically are called Materials which are strongly attracted to a magnet are called

30. 31.

Both a and b Black Light

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45. 46.

32.

when increased speed and sensitivity are desired Castings

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33.

48.

49.

34.

surface and subsurface defects stronger in the 25mm (1 in) diameter bar

50.

35.

51.

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Materials which are weakly attracted magnetically are called non relevant indications due to residual local poles inter form with magnetic particle testing. for a unsuccessful examination one should of the following discontinuity categories which one is considered most detrimental to the service life of an item? One advantage of using fluorescent particles is plated parts can be reliably tested using the magnetic particle method if the plating is less than Point B on the hysteresis curve for material I shown in figure I residual magnetic particle inspection may be used when residual magnetism may be beneficial as an aid resistance to demagnetization is retentivity

paramagnetic

67.

53.

demagnetize then remagnetize in the desired direction

The amount of amperage used for magnetic particle inspection using the prod method is determined from the The areas on a magnetized part from which the magnetic field is leaving or returning into the part are called. the best method for testing bearings is

distance between the prods

68.

Magnetic Poles

54.

cracks open to the surface

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induced current shots along X,Y and Z axis rotating 360 degrees during each shot a mixture of b and c

55.

the high speed of impaction 0.1 mm (o.ooo4 in) thick

70.

56.

the best shape for magnetic particles used in the dry powder method is the concentration of the solid content of suspension of magnetic particles is measured by The curve shown in figure 1 for material II indicates that it the detection of deep-lying defects in heavy weldments 6-51 mm below surface is the end of a magnet at which the lines of flux are thought of as entering the bar is The flux within and surrounding a magnetized part of around a conductor carrying a current is know as the general term used to refer to a break in the metallic continuity of the part being tested is The input current requirements for MT equipment depend in part upon the the interpretation of magnetic particle indications may be aided by the length of a part being magnetized by passing an electric current from one end to the other the lines of force that form a path around a crack in a ring magnet are called The magnetic domains in a permanent magnet are aligned in The magnetic field is strongest when the

71.

permitting the solids to settle out of suspension

57.

is the materials magnetic saturation point parts are highly retentive

72.

58.

has a high permeability very improbable

73.

59.

in interpretation and evaluation of indications greater in hard materials than soft materials represents the ability of a material to retain a portion of the magnetic field set up in it after magnetizing force has been removed. longitudinally magnetized.
77. 74.

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the south pole

61.

75.

Magnetic Field

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discontinuity

62.

since the magnetic lines of force within a bar magnet run the length of the bar, it is said to be small parts requiring demagnetization should be subjecting a part to a magnetic field is constantly reversing in polarity and gradually diminishing in strength accomplishes which of the following? Subsurface discontinuity indications usually appear the ability of matter to attract other matter to itself is a phenomenon associated with

duty cycle required

63.

processed through a demagnetization cycle one at a time the part becomes demagnetized

78.

all of the above

64.

79.

does not affect the strength of the magnetic field leakage flux

80.

65.

wide and fuzzy magnetism

66.

81.

fixed positions, predominantly in one direction Magnetizing current is flowing

82.

83.

the magnetic lines of flux in a permanent magnet The magnetism that remains in a piece of magnetizable material after the magnetizing force has been removed is called the: The magnitude of the residual magnetic field in a specimen is dependent on the: the most common failure mechanism associated with sharp fillets, notches, undercuts, and seams is the most effective MT method for inspection of a large casting is the use of : the parts are blanks cut from rolled iron bar stock. they have been rough machined. inspection by the continuous method, using a circular shot, reveals well defined but broken lines running parallel with the axis on some of the pieces and no indications on others. the broken lines range in length from 6 to 25 mm .25 to 1in these indications are indicative of the patterns of iron powder sprinkled on a paper placed over a bar magnet is called a The point at which the magnetism in a material cannot be increased even though the magnetizing force continues to increase is known as the The proper number of ampere-turns for a given test specimen is determined by: The retentivity of a material describes the the strength of the wet suspension should be maintained at a given level because the unit of measure of one line of flux per square centimeter of area is one The unit usually used to denote flux density is the The wet fluorescent magnetic particle inspection method is the same as the standard wet magnetic particle method with the exception of requirements for

enter the south pole and leave the north pole Residual Field

97.

there permeability of a material describes the: to alleviate the problem of cold working indications in a part, the part should be Using the residual test method, a number of parts are magnetized and laid on a rack prior to application of magnetic particles. why is it important that they do not rub or touch each other? what are the three causes of non relevant indications

was with which it can be magnetized retested after stress relieving it may cause magnetic writing

84.

98.

99.

85.

Strength of the applied magnetizing force fatigue cracking

100.

86.

87.

Multidirectional magnetization nonmetallic inclussions

change of section thickness, very high amperage drilled hole near surface. the right hand rule

88.

101.

What rule describes the direction of current flow (+ to -) when lines of magnetic force surround a conductor? what type of magnetization uses the formula: ampere-turnes= 45000/LD what wattage inmost commonly used for mercury vapor bulbs for portable fluorescent magnetic particle inspection? when attempting to demagnetize a part containing a circular residual field

102.

longitudinal 100W

103.

89.

magnetograph
104.

90.

saturation point

establish a longitudinal field and then processed with demagnetization reexamine the area by magnetic particle testing. the part should be checked to see if demagnetization between operations is necessary continuous

105.

91.

Both A and B

when it is believed that a defect has been removed by chipping, grinding, or flame cutting the next operation is to when magnetizing a weld in two directions, if the current used in the first direction is 750 amps and the current in the second direction is 400 amps, which of the following is true?

92.

ability to retain the magnetic field both a and b

106.

93.

94.

gauss
107.

95.

gauss
108.

when method provides greater sensitivity, particularly in locating subsurface discontinuities when preparing an inspection bath, the amount of magnetic particles per gallon of fluid is called its

96.

Black light

strength of concentration

109.

When the most complete demagnetization available is desired and demagnetization is to be accomplished by placing the part in a coil energized with AC of progressively decreasing amperage, the following orientation of the long axis of the part is most desirable when there is absolutely no patterns or distribution of magnetic particles, the possible cause is that: When using a dry magnetic particle powder, the proper way to apply it to the part is to

East-West

122.

Which of the following is an advantage of magnetic particle testing over penetrant testing? Which of the following is the most effective method for the detection of extremely deep lying defects?

all of the above

123.

Dry continuous method using half-wave rectified current with prods parallel magnetization

110.

any of the above could be true float the particles to the inspection surface as greatly as possible Reinspect using AC

124.

111.

which of the following magnetization techniques should be avoided when performing magnetic particles testing? which of the following techniques for removing a thin film of oil or grease prior to magnetic particle testing is not acceptable Which of the statements below is most appropriate concerning materials I and II represented by the hysteresis curves shown in figure 1. which of these cracks may appear as an irregular, checked, or scattered pattern of fine lines usually caused by local overheating? Which point on the hysteresis curve shown in Figure I represents the residual field value? which residual field is most difficult to demagnetize? which statement is true when related to magnetic lines of force? Which technique is the most sensitive? which type of current brings out surface indications most clearly? Which type of current has a "skin effect?" why are large soft contact areas such as lead or copper braid used for surface or headstocks?

125.

brushing the surface with power wire brush Material II could be used for dry powder magnetic particles grinding cracks

112.

When using DC, an indication is detected. What is the next logical step to determine if the indication results from a surface or subsurface condition? when using the wet particles in water suspension wetting agents are added to When withdrawing a part from the field around a coil and without changing the direction of current, which of the following has the least effect on demagnetizing the part? where particles are attracted to a site on the surface of a part by a magnetic leakage field that is due to a condition such as a crack, lap, or other condition not acceptable to the applicable standards for the part then we have which of the following , when used as the last magnetizing method, will best render a part suitable for relatively easy measurement of the external magnetic field using a field indicator? which of the following can be magnetized? which of the following discontinuities occur as a result of the forging process which of the following discontinuities occur as a result of the rolling process which of the following is a commonly used technique for preserving MT powder patterns which of the following is a defect commonly associated with the welding process

126.

113.

ensure the proper wetting of the parts Direct Current

127.

114.

128.

129.

Circular All of the above continuous AC AC to increase the contact area and reduce the possibility of burning the part Both a and b All of the Above

115.

defect
130.

131.

132. 116.

Longitudinal magnetization
133.

134.

117.

All of the above laps

135.

118.

119.

lamination
136.

why are magnetic particles available in different colors? why is it preferable to disassemble parts before magnetic particle inspection?

120.

all of the above lack of penetration

121.