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SUMIT BHATI

How to calculate Juice Drainage Area of Mills According to Mill Rollers

By-

Sumit Bhati
B.E.(Mech.), A.D.M.A.S.(S&M),ANSI(S.E.),B.O.E.(Kanpur),M.B.A.(Mat.& Op.)

Sumit Bhati - B.E.(Mech.), A.D.M.A.S.(S&M),ANSI(S.E.),B.O.E.(Kanpur),M.B.A.(Mat.& Op.)

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SUMIT BHATI

JUICE DRAINAGE AREA OF FOURTH MILL FEED ROLLER

6.5 mm

Meshaert groove size

25 mm

Area of one groove = 6.5 x 25 = 162.5 mm2 Total nos. of meshaert grooves = 25 nos.

Total area = 25 X 162.5 = 4062.5 mm

Recirculation of G.R.P.F. juice

Maximum masceration will be = 135+38 T/Hr = 173 T/Hr G.R.P.F. Extraction = 48 T/Hr Extraction by mill 173-48 T/Hr = 125 T/Hr. Of this 125 T/Hr 65% is to be extracted by feed roller. Feed roller extraction = 0.65 x 125 = 82 T/Hr. = 82000/3600 Kg/Sec. =22.7 Kg/Sec. = 22.7/1050 M3/Sec.= 0.0217 M3/Sec. Let the velocity of juice falling = 1.5 M/Sec.

Area required for juice falling = 0.0217 x 1000 x 1000 / 1.5 =14467 MM2.
16. 6.5 16

44

Area of one groove --- 2(16 X 44)/2 + 6.5 X 44 = 990 mm2 Area of low pressure zone = 990/3 = 330 mm2 Total no. of grooves = 49 nos. Total low low pressure area = 330 X 49 = 16170 mm2

Total area for juice drainage = 4062+16170=20232 mm2.

Sumit Bhati - B.E.(Mech.), A.D.M.A.S.(S&M),ANSI(S.E.),B.O.E.(Kanpur),M.B.A.(Mat.& Op.)

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SUMIT BHATI

JUICE DRAINAGE AREA OF FOURTH MILL FEED ROLLER

7.5 mm

Meshaert groove size

27 mm

Area of one groove = 7.5 x 27 = 202.5 mm2 Total nos. of meshaert grooves = 25 nos. Recirculation of Total area = 25 X 202.5 = 5062.5 mm2 G.R.P.F.juice. Maximum masceration will be = 135 + 38 = 173 T/Hr Out of which 48 tons/hr. will be extracted by G.R.P.F. Extraction by mill (173 48) T/Hr = 125 T/Hr. Of this 125 T/Hr 65% is to be extracted by feed roller. Feed roller extraction = 0.65 x 125 = 82 T/Hr. = 82000/3600 Kg/Sec. = 22.7 Kg/Sec. = 22.7/1050 M3/Sec.=0.0217 M3/Sec Let the velocity of juice falling = 1.5 M/Sec.

Area required for juice falling = 0.0217 x 1000 x 1000 / 1.5 = 14467 MM2.
15.25 7.5
15.25

42

Area of one groove --- 2(15.25 X 42)/2 + 7.5 X 42 = 955.5 mm2 Area of low pressure zone = 955.5/3 = 318.5 mm2 Total no. of grooves = 49 nos. Total low low pressure area = 318.5 X 49 = 15606.5 mm2 2 Total area for juice drainage = 5062.5+15606.5=20669 mm .

JUICE DRAINAGE AREA OF FOURTH MILL FEED ROLLER Sumit Bhati - B.E.(Mech.), A.D.M.A.S.(S&M),ANSI(S.E.),B.O.E.(Kanpur),M.B.A.(Mat.& Op.)

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SUMIT BHATI

JUICE DRAINAGE AREA OF FOURTH MILL FEED ROLLER

8 mm

Meshaert groove size

27 mm

Area of one groove = 8 x 27 = 216 mm2 Rrecirculation of Total nos. of meshaert grooves = 25 nos. GRPF Juice 2 Total area = 25 X 216 = 5400 mm Maximum masceration will be = 135 + 38 = 173 T/Hr Out of which 48 tons/hr. will be extracted by G.R.P.F. Extraction by mill 173 - 48 T/Hr = 125 T/Hr. Of this 125 T/Hr 65% is to be extracted by feed roller. Feed roller extraction = 0.65 x 125 = 82 T/Hr. = 82000/3600 Kg/Sec. = 22.7 Kg/Sec. = 22.7/1050 M3/Sec.=0.0217 M3/Sec Let the velocity of juice falling = 1.5 M/Sec. Area required for juice falling = 0.0217 x 1000 x 1000 / 1.5 =14467 MM2.
15 8 15

42

Area of one groove --- 2(15 X 42)/2 + 8 X 42 = 966 mm2 Area of low pressure zone = 966/3 = 322 mm2 Total no. of grooves = 49 nos. Total low low pressure area = 322 X 49 = 15778 mm2

Total area for juice drainage = 5400 + 15778 = 21178 mm2.

4 JUICE DRAINAGE AREA OF FOURTH MILL FEED ROLLER Sumit Bhati - B.E.(Mech.), A.D.M.A.S.(S&M),ANSI(S.E.),B.O.E.(Kanpur),M.B.A.(Mat.& Op.)

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SUMIT BHATI

JUICE DRAINAGE AREA OF FIRST MILL FEED ROLLER

6.5 mm

Meshaert groove size

25 mm

Area of one groove = 6.5 x 25 = 162.5 mm2 Total nos. of meshaert grooves = 40 nos.

Total area = 40 X 162.5 = 6500 mm2

Let, Crush Rate = 8000 TCD. = 333 T/Hr. Bagasse % cane = 30 % = 0.3 X 333 = 100 T/Hr. Therefore, Juice % cane = 233 T/Hr. Let, Primary Extraction = 80% = 0.80 X 233 = 187 T/Hr. Out of which 30 % will be extracted by GRPF = 0.3 X 187 = 56 T/Hr. Extraction by mill = 187 56 = 130 T/Hr. Let, exraction by feed roller = 65 % = 0.65 X 130 = 85 T/Hr. = 85000/3600 Kg/Sec. = 24 Kg/Sec. = 24/1050 M3/Sec = 0.0229 M3/Sec Let the velocity of juice falling = 1.5 M/Sec.

Area required for juice falling = 0.0229 x 1000 x 1000 / 1.5 =15267 MM2.
21.75 6.5
21.75

62

Area of one groove --- 2(21.75 X 62)/2 + 6.5 X 62 = 1751.5 mm2 Area of low pressure zone = 1751.5/3 = 584 mm2 Total no. of grooves = 41 nos.
5 JUICE DRAINAGE AREA OF FIRST MILL FEED ROLLER Sumit Bhati - B.E.(Mech.), A.D.M.A.S.(S&M),ANSI(S.E.),B.O.E.(Kanpur),M.B.A.(Mat.& Op.)

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SUMIT BHATI

Total low low pressure area = 41 X 584 = 23944 mm2

Total area for juice drainage = 6500 + 23944 = 30444 mm2.

JUICE DRAINAGE AREA OF FIRST MILL FEED ROLLER

7.5 mm

Meshaert groove size

27 mm

Area of one groove = 7.5 x 27 = 202.5 mm2 Total nos. of meshaert grooves = 40 nos.

Total area = 40 X 202.5 = 8100 mm2

Let, Crush Rate = 8000 TCD. = 333 T/Hr. Bagasse % cane = 30 % = 0.3 X 333 = 100 T/Hr. Therefore, Juice % cane = 233 T/Hr. Let, Primary Extraction = 80% = 0.80 X 233 = 187 T/Hr. Out of which 30 % will be extracted by GRPF = 0.3 X 187 = 56 T/Hr. Extraction by mill = 187 56 = 130 T/Hr. Let, exraction by feed roller = 65 % = 0.65 X 130 = 85 T/Hr. = 85000/3600 Kg/Sec. = 24 Kg/Sec. = 24/1050 M3/Sec = 0.0229 M3/Sec Let the velocity of juice falling = 1.5 M/Sec.

Area required for juice falling = 0.0229 x 1000 x 1000 / 1.5 =15267 MM2.
21.25 7.5
21.25

60

Area of one groove --- 2(21.25 X 60)/2 + 7.5 X 60 = 1725 mm2 Area of low pressure zone = 1725/3 = 575 mm2
6 JUICE DRAINAGE AREA OF FIRST MILL FEED ROLLER Sumit Bhati - B.E.(Mech.), A.D.M.A.S.(S&M),ANSI(S.E.),B.O.E.(Kanpur),M.B.A.(Mat.& Op.)

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SUMIT BHATI

Total no. of grooves = 41 nos. Total low low pressure area = 41 X 575 = 23575 mm2

Total area for juice drainage = 8100 + 23575 = 31675 mm2.

JUICE DRAINAGE AREA OF FIRST MILL FEED ROLLER

8 mm

Meshaert groove size

27 mm

Area of one groove = 8 x 27 = 216 mm2 Total nos. of meshaert grooves = 40 nos.

Total area = 40 X 216 = 8640 mm2

Let, Crush Rate = 8000 TCD. = 333 T/Hr. Bagasse % cane = 30 % = 0.3 X 333 = 100 T/Hr. Therefore, Juice % cane = 233 T/Hr. Let, Primary Extraction = 80% = 0.80 X 233 = 187 T/Hr. Out of which 30 % will be extracted by GRPF = 0.3 X 187 = 56 T/Hr. Extraction by mill = 187 56 = 130 T/Hr. Let, exraction by feed roller = 65 % = 0.65 X 130 = 85 T/Hr. = 85000/3600 Kg/Sec. = 24 Kg/Sec. = 24/1050 M3/Sec = 0.0229 M3/Sec Let the velocity of juice falling = 1.5 M/Sec.

Area required for juice falling = 0.0229 x 1000 x 1000 / 1.5 =15267 MM2.
21 8
21

60

Area of one groove --- 2(21 X 60)/2 + 8 X 60 = 1740 mm2

7 JUICE DRAINAGE AREA OF FIRST MILL FEED ROLLER Sumit Bhati - B.E.(Mech.), A.D.M.A.S.(S&M),ANSI(S.E.),B.O.E.(Kanpur),M.B.A.(Mat.& Op.)

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SUMIT BHATI

Area of low pressure zone = 1740/3 = 580 mm2 Total no. of grooves = 41 nos. Total low low pressure area = 41 X 580 = 23780 mm2

Total area for juice drainage = 8640 + 23780 = 32420 mm2.

JUICE DRAINAGE AREA OF SECOND/THIRD MILL FEED ROLLER

6.5 mm

Meshaert groove size

25 mm

Area of one groove = 6.5 x 25 = 162.5 mm2 Total nos. of meshaert grooves = 36 nos.

Total area = 36 X 162.5 = 5850 mm2

Maximum juice to be extracted = 137 T/Hr Let, exraction by feed roller = 65 % = 0.65 X 137 = 90 T/Hr. = 90000/3600 Kg/Sec. = 25 Kg/Sec. = 25/1050 M3/Sec = 0.0238 M3/Sec Let the velocity of juice falling = 1.5 M/Sec.

Area required for juice falling = 0.0238 x 1000 x 1000 / 1.5 =15867 MM2.
21.75 6.5
21.75

62

Area of one groove --- 2(21.75 X 62)/2 + 6.5 X 62 = 1751.5 mm2 Area of low pressure zone = 1751.5/3 = 584 mm2 Total no. of grooves = 37 nos. Total low low pressure area = 37 X 584 = 21608 mm2

Total area for juice drainage = 5850 + 21608 = 27458 mm2.

8 JUICE DRAINAGE AREA OF SECOND/THIRD MILL FEED ROLLER Sumit Bhati - B.E.(Mech.), A.D.M.A.S.(S&M),ANSI(S.E.),B.O.E.(Kanpur),M.B.A.(Mat.& Op.)

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SUMIT BHATI

JUICE DRAINAGE AREA OF SECOND/THIRD MILL FEED ROLLER

7.5 mm

Meshaert groove size

27 mm

Area of one groove = 7.5 x 27 = 202.5 mm2 Total nos. of meshaert grooves = 36 nos.

Total area = 36 X 202.5 = 7290 mm2

Maximum juice to be extracted = 137 T/Hr Let, exraction by feed roller = 65 % = 0.65 X 137 = 90 T/Hr. = 90000/3600 Kg/Sec. = 25 Kg/Sec. = 25/1050 M3/Sec = 0.0238 M3/Sec Let the velocity of juice falling = 1.5 M/Sec.

Area required for juice falling = 0.0238 x 1000 x 1000 / 1.5 =15867 MM2.
21.25 7.5
21.25

60

Area of one groove --- 2(21.25 X 60)/2 + 7.5 X 60 = 1725 mm2 Area of low pressure zone = 1725/3 = 575 mm2 Total no. of grooves = 37 nos. Total low low pressure area = 37 X 575 = 21275 mm2
9 JUICE DRAINAGE AREA OF SECOND/THIRD MILL FEED ROLLER Sumit Bhati - B.E.(Mech.), A.D.M.A.S.(S&M),ANSI(S.E.),B.O.E.(Kanpur),M.B.A.(Mat.& Op.)

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SUMIT BHATI

Total area for juice drainage = 7290 + 21275 = 28565 mm2.

JUICE DRAINAGE AREA OF SECOND/THIRD MILL FEED ROLLER

8 mm

Meshaert groove size

27 mm

Area of one groove = 8 x 27 = 216 mm2 Total nos. of meshaert grooves = 36 nos.

Total area = 36 X 216 = 7776 mm2

Maximum juice to be extracted = 137 T/Hr Let, exraction by feed roller = 65 % = 0.65 X 137 = 90 T/Hr. = 90000/3600 Kg/Sec. = 25 Kg/Sec. = 25/1050 M3/Sec = 0.0238 M3/Sec Let the velocity of juice falling = 1.5 M/Sec.

Area required for juice falling = 0.0238 x 1000 x 1000 / 1.5 =15867 MM2.
21 8
21

60

Area of one groove --- 2(21 X 60)/2 + 8 X 60 = 1740 mm2 Area of low pressure zone = 1740/3 = 580 mm2 Total no. of grooves = 37 nos.
10 JUICE DRAINAGE AREA OF SECOND/THIRD MILL FEED ROLLER Sumit Bhati - B.E.(Mech.), A.D.M.A.S.(S&M),ANSI(S.E.),B.O.E.(Kanpur),M.B.A.(Mat.& Op.)

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SUMIT BHATI

Total low low pressure area = 37 X 580 = 21460 mm2

Total area for juice drainage = 7776 + 21460 = 29236 mm2.

11

JUICE DRAINAGE AREA OF SECOND/THIRD MILL FEED ROLLER Sumit Bhati - B.E.(Mech.), A.D.M.A.S.(S&M),ANSI(S.E.),B.O.E.(Kanpur),M.B.A.(Mat.& Op.)