Chng 2. Trang thit b ca cng ty CNTT Nam Triu v cng ngh ng tu 2.1.Trang thit b ca cng ty.

Hin nay cng ty CNTT Nam Triu l mt trong nhng cng ty c trang thit b hin i vo loi nht nc . Cng ty c th t ng ho nhiu khu trong dy chuyn sn xut ca mnh Cc phn xng v cng ty c trang b kh y .Mt phn xng c cc loi my sau: - My ct tn t ng, bn t ng s dng kh gas v axetylen. - My ct tn c hc c th ct tn dy ti a 16 (mm). - My lc tn 3 trc. Cc loi my hn bn t dng v cm tay. - My dp tn - My p chn tn - My vt mp t ng - Cc loi cu c th nng ti 100T(sp ti c th nng c 400T) - Cc loi xe nng c th nng c 5 tn tn 2.2. MT S LOI MY THI CNG CA CNG TY 2.2.1. MY HN BN T NG VINAMAG 500A

Hnh 2.1.MY HN VINAMAG 500A 2.2.2. MY CT: Hin nay cng ty c cc loi my ct t ng nh my ct CNC , my ct FLASHMA .Ngoi ra cng ty c rt nhiu m ct hi bng tay.

a Hnh 2.2.Hai loi my ct t ng ca cng ty

Trong qu trnh ct trc ht l nung nng mp tn cn ct n nng chy sau x mnh dng oxi vi p sut cao thi ht kim loi nng chy to rnh ct. Di chuyn t t m ct vi dng oxi x mnh theo ng ct . Khi di chuyn m ct th kim loi ca vung tip theo lin tc c nung nng n nhit nng chy gp dng oxi x mnh th s b thi bay i. Khi ct m ct nging 20300 so vi ng ct v nm trong cng mt phng cha ng ct. M ct hi nhc ln c th quan st c vt ct .Ct xong tin hnh ngt van oxi. i vi my ct t ng th my c lp trnh sn v ct theo chng trnh c lp 2.2.3. MY LC TN Xng sa cha thng s dng hai loi my lc tn l my lc tn trc v my lc tn a, tnh nng cu to v nguyn l hot ng ca chng nh sau:
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Hnh 2.3.My lc tn a.Cu to: My lc a gm hai thnh phn chnh l khung b v thnh phn truyn ng. B truyn ng bao gm hai h thng truyn ng: + H thng truyn ng 1 bao gm ng c mt, hp s, dy con ln, c th quay tri hoc phi a tn ra hoc vo. + H thng truyn ng 2 gm mot gn vi cn trc tay n, u tay n c gn bnh xe a, h thng cn trc ny c th chuyn ng ln xung nng h a. My lc a dng un cc tm tn theo hnh dng v bao thn tu, un mp tm v b mp. b. Nguyn l hot ng: H thng a v con ln cng quay, ng thi a t t h xung to p lc un tn theo rnh gia a v con ln. c.Yu cu; Trc khi a tn vo un phi nh du cc ng un, v tr sn tin kim tra bng dng mu. Ch mp ca tm d b dn nt nn khi un a phi c h t t v bt u t pha c bn knh cong nh nht.
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Vi nhng tm tn ln hoc cong hai chiu th my lc tn khng thc hin t yu cu nn sau khi lc ngi ta phi tip tc un tn bng phng php gia nhit, lm lnh ti xng rn. Phng php ny c thc hin bng cch to cc vch hnh tam gic mp tm tn, sau dng la rn gia nhit vng tam gic v lm lnh ngay tc khc bng cch di nc, kim loi vng ny co gin mt cch t ngt lm tm tn cong theo hng nh sn.Nguyn tc l phi gia nhit v lm lnh t pha trong tm tn ra ngoi mp. lc cc c cu dng ng, cn thng cc nh my s dng my lc tn 3 trc. My lc 3 trc da theo nguyn l: Do c 3 trc u quay u to p lc ma st gia tn v trc. p lc ca trc trn h xung p tm tn vo cc trc di, lm tm tn cong theo tit din trc, ng thi quay theo trc. 2.2.4.MY P TN My p dng to cc thp b gc, gp mp, thp hnh, hay con trch mp mn tu.

Hnh 2.4.My p chn tn *) Cu to: My p gm cc thnh phn sau:

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- B: l tm tn t trn nn phng. - Ci: thng l thp hnh c hnh dng ging thp cn dp, ci c lin kt vi b bng cc m, ci c gi l khun di. - Chy (khun trn): c hnh dng ging thp cn dp, chy c gn vi tr, di chuyn ln xung c. *) Yu cu khi p : nh du ng cn p trn vt liu trc khi p. Nu cn p ng di phi bt u t mp tm, sau chuyn dn tm p dn vo trong ln sau hn ln trc 3 cm, tm khng b un qu mc v gy khc ngi ta phi t gi . 2.2.5. My hn bn t ng MIG kiu MCPXC500 Mc ch s dng :Hn kim loi bng dy hn D = 0,821,6 Nm sn xut 2002,hng ch to :OTC DAIHEN -Japan. c tnh k thut : - Cng sut (cm ngun) : 28,6 KW; 3pha AC 380V; 50hz; dng hn 50A - 500A;in p hn 15-45V . - Cm cp dy :Dy 0,8-1,6 mm, tc (cc i ) 15m/p . - Dy in ngun 3x16 mm2 ;ch bo v 60A. - Kch thc my (ngun) 348 x 592 x 642 (di, rng , cao), nng 48 kg, cm cp dy 10kg .

Hnh 2.4. My hn t ng

Hnh 2.5.B cp ngun ca my hn bn t ng

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2.2.6. My hn t ng My hn dng ny dng hn cc tm tn phng trn boong, y, cng nh cc chi tit d hn ca cc phn on.N c cu to gm c h thng cp dy hn t ng a dy xung u n v h thng cung cp thuc hn c vo 1 phu trn my.N di chuyn c l nh 4 bnh xe c th chy trn 1 on ray. Cu to: Gm m hn, b cp dy h iu khin, bin th tun hon, dy cp in, h thng iu khin.

Hnh 2.6.My hn t ng Dy hn: Dy hn l loi dy hn cng c li thuc, chng c u vit l n nh khi hn, t to vNy, b mt ng hn p v t kh c. N i chung dy hn li thuc c dng cho cc mi hn i u cho cc tng on, dng cho cc thp hp kim thp v thp cng cao. Lp thuc bo v : l mt thnh phn rt quan trng trong cng vic hn. Cht lng mi hn ph thuc ln lp thuc bo v, thuc bo v thng c lm t cc loi khong cht trong t nhin, cc hp kim nho trn vi nc thu tinh dng ht.
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Lp s lt: S lt l mt thnh phn chnh ca CO2, nh hng trc tip n qu trnh hnh thnh kp. Phi bo qun s lt trong bung c nhit 600C gi kh ro v ch ly ra khi cn s dng N guyn l hot ng: - Vn hnh khng ti : Bt atomat v n nt khi ng qut. N ghe ting qut chy nu thy bt thng nh va chm c kh ... th phi tt ngay cng tc ngun. Kim tra chiu quay ng c, qut gi. - Kim tra ng c, chn v lp dy hn, kim tra b ti dy, cng tc c, ru l dy, kh nng tng gim p ca my, tnh trng hot ng ca ng h kh, tnh trng bp hn, ng bao kh... - Vn hnh khi th khng ti: Kim tra sng hn (km hn), bt cng tc ngun. Hn v c tnh cng, bt cng tc ngun ca bin p iu khin v nc 1, chuyn cng tc chn ch v v tr iu khin t xa, Tin hnh kim tra mu: t chit p, tc cp dy v tr ph hp vi kch c, loi dy v t th hn. Sau tin hnh hn mu. Hn k thut vo sn phNm: Sau khi hn mu t yu cu k thut, t nguyn cc ch dng, in p, kh bo v... tin hnh hn k thut vo sn phNm. Khi gy h quang th thuc hn chy v ph ln b mt vt hn. H quang chy lm kim loi nng chy v b Ny v pha sau to thnh mi hn. Khi hn h quang chy to nn 1 bc kh, h quang chy lin tc trong bc kh v khng pht sng ra ngoi. 2.2.7. My p 1000T -Hng SERTOM MM SPA .Seri my 2182-sn xut nm 2006

Thng s k thut ca my : -Tc i xung nhanh ca xilanh 6 m/p

-Tc i xung ca Piston

180

mm/p

-Tc xilanh quay tr v

7,2

m/p

-Cng sut ng c ca b thu lc

15 30

kw

-Cng sut ng c ca b lm mt

0,16

kw

-in th cp

380

-Tn s

50

hz

-p sut lm vic ln nht

280

Bar

-Lc p lm vic ln nht

1000

-Lng du trong bnh cha

800

lt

-Lng du ln nht bnh cha c th cha c

950

lt

Thng s hnh hc : -Hnh trnh xilanh 1000 mm

-Khong cch gia cc trc

6500

mm

-Kch thc ca b cng tc

2000x6500

mm.mm

-Chiu cao ln nht di xilanh

700

mm

-Khong sng mt thng ng gia pht v mng 1700 mm -Kch thc ca pht trn 670 mm

-Trng lng ton b

130000

kg

-Kch thc my :

Chiu di ln nht

9500

mm

Chiu rng ln nht

2500

mm

Chiu cao ln nht

7850

mm
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Hnh 2.7. My p thy lc Cu to: My p c chia ra 2 phn:Phn c nh:- Phn thn my h thu lc chy ci p - T (tay) iu khin my Phn khi ng: - Pittng thu lc ca my N guyn l hot ng Chun b: - Phi kim tra h thng nc lm mt sinh hn, van, bn, kim tra h thng thu lc, h thng in, hn v hnh trnh. - Khi khi ng my phi ng c chy t vng quay nh mc c p th, hnh trnh p
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- Chy h dch chuyn bn, dch chuyn chy p kim tra tnh trng ca thit b. - a bn, chy p v gia my, rt chy ln trn - Kim tra k thut kch thc v yu cu vt p Hot ng: - a phi p vo (bng cNu) vo v tr cn p - iu chnh chy p i xung phi p theo tc nh tu theo tng phi phm m thc hin quy trnh p. - Trong mi quy trnh p phi c dng mu kim tra Yu cu: - Khi p sn phNm khng c p p lc ln nht vi thi gian >16 giy - Khng c p cc vt c mt phng nm nghing (d trt, lm hng h thu lc) 2.2.8. My lc 3 trc MG-625G.

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Hnh 2.8.My lc tn 3 trc c tnh k thut : Kiu MG-625G - Chiu dy tn lc c max 32 mm - Chiu rng tn c - Kch thc my - Cng sut my max 6000 mm - ng knh lc nh nht 2,8 m Di 8490 mm, rng 2420 mm, cao 2450 mm. 30kw, 3pha 380V, 50hz .

- Trng lng my 70,1 tn Chun b trc khi lc: -Loi b cc ba via i vi phi c ct bng oxy, tin hnh mi cn thn cho ht ba via trc khi lc . -Loi b x hn trn b mt tm phi v mi cc khuyt tt v s hn lm bong hng b mt trc . Nguyn l hot ng chung: - Bt my hot ng khong 15 giy cho n nh. Kim tra my - iu khin h thu lc nng trc cn ln cao 30mm. Dng c na tn vo my, kim tra v tr t tn trn my, hai ng mp tm tn phi t song song vi cc ng tm trc - iu khin h thu lc h trc cn xung mt tn. Sau ngng hot ng h thng thu lc. - Bm cng tc quay trc v pha cn cun. Khi cun ti gn mp tn th o chiu quay trc, sau 2 n 3 ln quay tr th iu khin h thu lc h trc cn xung mt tn mt lc ban u ri tip tc cun v o chiu cho n khi t c hnh dng mong mun - Ngng my, dng dng, thc kim tra sn phm
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2.2.9. My ct tn CNC .

Hnh 2.9.My ct CNC c tnh k thut . - Kiu Intergraph 7500 DD - Chiu di tn ct c max 24,5 m - Chiu rng tn ct c max 6,5 m - Chiu dy tn ct oxy-gas max 100 mm - Tc ct 190- 550 mm Cu to : Phn iu khin: Gm cc phn chnh - Mn hnh - B vi x l - a cng: lu tr cc chng trnh ct - a mm: copy nhng chng trnh ct - 1 ng c sevor truyn chuyn ng theo trc X
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- 2 ng c sevor truyn chuyn ng theo trc Y - ng c ln xung m ct (mi m 1 chic) - Cc cng tc, bn phm...

Hnh 2.10.Mn hnh iu khin ca my ct tn CNC Thn my: - Dm my: c gn cc ray cc m ct v dn m ct chuyn ng theo trc X (phng ngang) - Chn my: dm my v c t trn hai ng ray c nh, gip my chuyn ng theo trc Y - M ct chuyn ng theo trc X (phng ngang) nh ng c sevor quay ai thp. Cc m ct c vn cht vo ai thp - My chuyn ng theo trc Y (chiu dc) nh hai ng c sevo gn hai bn chn my qua hp s v bnh rng chuyn ng Quy trnh ct : - t tn ln bn ct, t vo v tr thch hp . - Chn m ct nh s dng, cn thit c th thay bp ct cho m ph hp
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vi chiu dy tn cn ct . - M van cp gas, cp oxy cho my . - Khi ng my theo ng hng dn . iu chnh ngn la cho m ct mi thay bp ct .S dng van iu chnh oxy mu xanh v van iu chnh gas mu lp trc tip trn m ct, iu chnh nhn ngn la c kch thc 2-5 mm,chiu di ngn la 250 mm. Chun b cng vic ct v thc hin cho vic ct ny trn b iu khin chng trnh s . Sau khi kt thc cng vic ct a cc m ny vo v tr gia ca x ngang.Tt cc my theo ng hng dn: ct in, kho cc van cp gas v cc van cp oxy . Thu dn sn phm ct, tn ph liu v x ct sch s gn gng . V sinh sch bi bN n trn cc ng ray, thanh rng di chuyn dc ca my, x ngang v ng ray di chuyn ngang ca my . 2.2.10. My un thp nh hnh: c tnh k thut : - Kh nng un thp m bn rng 120-340mm(1 chi tit) - Bn knh un nh nht 1500mm - Kh nng un thp ch T 340mm - Bn knh un nh nht 1500mm - Lc un ngang theo hai hng 250T

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Hnh 2.11.My un thp nh hnh Cu to: Gm cc phn chnh sau: - Phn iu khin :bng my iu khin cm tay . - Phn c nh gm 2 im t nm 2 bn phn di ng - Phn chuyn ng c ni vi mt piton t bn trong thn my, khi un n s to ra mt lc p vo im cn un Ngoi ra cn mt s dng c ph khc nh cN u b .. Nguyn l hot ng:

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Hnh 2.12.Un thp hnh bng my un thp nh hnh Sau khi tip nhn bn v v thp nh hnh cn un, tin hnh vch ln trn thp nh hnh ng cong ng nh hnh dng cong ca thp cn un, bng cch ly mp ngoi ca thp nh hnh lm chuN n sau o cc to t mp vo vi khong cch 250mm mt im .Sau im li thnh ng cong cn dng Tin hnh a thp vch du ln my p sau p cho n khi ng cong vch trn thp to thnh mt ng thng lc dng dng kim tra hon thnh cng vic. 2.3. CC THIT B KIM TRA QU TRNH NG TU. Cc thit b phc v cho qu trnh ng tu nh thc mt, di dy cng , ng thu bnh (hay cn gi l liv). Cc thit b kim tra qu trnh ng tu nh:Thc mt, di dy cng , ng thu bnh (hay cn gi l liv). Cc thit b kim tra qu trnh ng tu ti Cng ty: Thit b o c: thc cp 200-800mm, Panme cc loi Thc cun loi 5m,10m, ke loi ln, compa vch L=500, thc cun 20m, 30m, 50m, v 100m.
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Thu bnh My o chiu di My siu m ng hn Xquang My X quang ng hn my siu m My o: o chiu dy mng sn v tu o cng Brockoen ca vt liu ng tu Thit b th kn nc gm: my to kh, ct o p sut, nc x phng 2.4. CC THIT B NNG H 2.4.1. Cu gin Scanmet 1,6T-1533,1534 . c tnh k thut : - Trng lng nng ti a - Kh n u - Chiu cao nng - Tc nng 1,6 12 10 8/1,2 T m m m/p

Chun b trc khi vn hnh: Chun b dy buc m hng cn nng vn chuyn(dy buc ph hp vi m hng). Th chc nng lm vic ca c cu nng, h, di chuyn xe cu,di chuyn xe con . 2.4.2. Cu trc hai dm hp 40T . c tnh k thut :

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- Trng lng nng ti a - cao - Chiu cao nng - ng chy ray P43 - in p 3pha 380V, 50hz - T trng

40

31,145 17 171

m m m

37,5

C cu nng: - Mt nng h

6 - 40 kw

- Trng lng nng ti a - Tc nng 0,8- 5 m/p - Tc di chuyn xe con 5- 20 m/p

40

- Mt di chuyn xe con 2x(0,1- 0,8) kw C cu di chuyn xe cN u: - Mt2x(0,37- 1,5) kw - Vn tc di chuyn 10- 40m/p 2.4.3. Cu trc hai dm hp 16T . c tnh k thut : - Trng lng nng ti a 16 T
20

- cao

31,176

- Chiu cao nng

17

- ng chy ray P43

171

- in p 3pha 380V, 50hz

- T trng

23

C cu nng: -Mt nng h -Trng lng nng ti a

2,4 - 15,1 16

kw T

-Tc nng -Tc di chuyn xe con -Mt di chuyn xe con

0,8 - 5 5 - 20 2x(0,14 - 0,65)

m/p m/p kw

C cu di chuyn xe con: -Mt -Vn tc di chuyn 2x(0,14 - 0,65) 5 - 40 kw m/p

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2.4.4. Bn cng trc :2x3,2T-AQA . c tnh k thut : C cu nng: - Trng nng ti a 2x3,2 T - Chiu cao nng - Mt nng h 8 m - Tc nng 1,3-8 m/p 0,7 - 4,8 kw - Tc di chuyn palng 5 - 20 m/p - ng ray 30x40 mm.mm in p 3 pha 380V-50hz . 2.4.5. Cc thit b nng h khc : Cn trc Kone 2x15T/28m ;10T/23m Cng trc 200Tx65m Cu gin 16T Cu trc SamSung 25T Cu trc Bnh lp Tanodo 23T Cn trc bnh xch Hitachi 100T Xe nng t hnh 100T, 200T..v.v

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Hnh 2.13.Xe nng t hnh 200T

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Hnh 2.14. Cn trc KONE

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Hnh 2.15.Cn trc bnh xch Hitachi

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