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SERVICE MANUAL

2006.09
Ver. 1.0
Field Service
C6500
i
FIELD SERVICE TOTAL CONTENTS
SAFETY AND MPORTANT WARNNG TEMS ..............................................................S-1
MPORTANT NOTCE ................................................................................................S-1
DESCRPTON TEMS FOR DANGER, WARNNG AND CAUTON .........................S-1
SAFETY WARNNGS .................................................................................................S-2
SAFETY NFORMATON ...............................................................................................S-13
MPORTANT NOTCE ..............................................................................................S-13
NDCATON OF WARNNG ON THE MACHNE .....................................................S-14
MEASURES TO TAKE N CASE OF AN ACCDENT ....................................................S-16
Legal restrictions on copying .......................................................................................... C-1
Composition of the service manual ................................................................................. C-2
Notation of the service manual ....................................................................................... C-3
bizhub PRO C6500
OUTLNE ........................................................................................................................ 1
MANTENANCE.............................................................................................................. 9
ADJUSTMENT/SETTNG........................................................................................... 227
TROUBLESHOOTNG................................................................................................ 469
APPENDX.................................................................................................................. 545
* For particulars, see the contents of the main body.
DF-609
OUTLNE ........................................................................................................................ 1
MANTENANCE.............................................................................................................. 3
ADJUSTMENT/SETTNG............................................................................................. 17
* For particulars, see the contents of DF-609.
PF-601/HT-504
OUTLNE ........................................................................................................................ 1
MANTENANCE.............................................................................................................. 3
ADJUSTMENT/SETTNG............................................................................................. 43
* For particulars, see the contents of PF-601/HT-504.
LU-202/HT-503
OUTLNE ........................................................................................................................ 1
MANTENANCE.............................................................................................................. 3
ADJUSTMENT/SETTNG............................................................................................. 27
* For particulars, see the contents of LU-202/HT-503.
RU-503/504
OUTLNE ........................................................................................................................ 1
MANTENANCE.............................................................................................................. 3
* For particulars, see the contents of RU-503/504.
ii
FD-501
OUTLNE........................................................................................................................ 1
MANTENANCE ............................................................................................................. 5
ADJUSTMENT/SETTNG............................................................................................. 49
* For particulars, see the contents of FD-501.
LS-501/502
OUTLNE........................................................................................................................ 1
MANTENANCE ............................................................................................................. 5
ADJUSTMENT/SETTNG............................................................................................. 23
* For particulars, see the contents of LS-501/502.
FS-503
OUTLNE........................................................................................................................ 1
MANTENANCE ............................................................................................................. 5
ADJUSTMENT/SETTNG............................................................................................. 39
* For particulars, see the contents of FS-503.
FS-607
OUTLNE........................................................................................................................ 1
MANTENANCE ............................................................................................................. 5
ADJUSTMENT/SETTNG............................................................................................. 35
* For particulars, see the contents of FS-607.
P-502
OUTLNE........................................................................................................................ 1
MANTENANCE ............................................................................................................. 3
ADJUSTMENT/SETTNG............................................................................................. 11
* For particulars, see the contents of P-502.
PK-512/513
OUTLNE........................................................................................................................ 1
MANTENANCE ............................................................................................................. 3
ADJUSTMENT/SETTNG............................................................................................... 9
* For particulars, see the contents of PK-512/513.
SD-501
OUTLNE........................................................................................................................ 1
MANTENANCE ............................................................................................................. 9
ADJUSTMENT/SETTNG............................................................................................. 63
* For particulars, see the contents of SD-501.
SAFETY AND MPORTANT WARNNG TEMS
S-1
Read carefully the Safety and mportant Warning tems described below to understand
them before doing service work.
Because of possible hazards to an inexperienced person servicing this product as well as
the risk of damage to the product, Konica Minolta Business Technologies, NC. (hereafter
called the KMBT) strongly recommends that all servicing be performed only by KMBT-
trained service technicians.
Changes may have been made to this product to improve its performance after this Service
Manual was printed. Accordingly, KMBT does not warrant, either explicitly or implicitly, that
the information contained in this Service Manual is complete and accurate.
The user of this Service Manual must assume all risks of personal injury and/or damage to
the product while servicing the product for which this Service Manual is intended.
Therefore, this Service Manual must be carefully read before doing service work both in the
course of technical training and even after that, for performing maintenance and control of
the product properly.
Keep this Service Manual also for future service.
n this Service Manual, each of three expressions " DANGER", " WARNING", and
" CAUTION" is defined as follows together with a symbol mark to be used in a limited
meaning.
When servicing the product, the relevant works (disassembling, reassembling, adjustment,
repair, maintenance, etc.) need to be conducted with utmost care.
Symbols used for safety and important warning items are defined as follows:
SAFETY AND IMPORTANT WARNING ITEMS
IMPORTANT NOTICE
DESCRIPTION ITEMS FOR DANGER,
WARNING AND CAUTION
DANGER: Action having a high possibility of suffering death or serious injury
WARNING: Action having a possibility of suffering death or serious injury
CAUTION: Action having a possibility of suffering a slight wound, medium
trouble and property damage
:Precaution when using the
copier.
General
precaution
Electric hazard High
temperature
:Prohibition when using the
copier.
General
prohibition
Do not touch
with wet hand
Do not
disassemble
:Direction when using the
copier.
General
instruction
Unplug Ground/Earth
SAFETY AND MPORTANT WARNNG TEMS
S-2
[1] MODFCATONS NOT AUTHORZED BY KONCA MNOLTA
BUSNESS TECHNOLOGES, NC.
Konica Minolta brand products are renowned for their high reliability. This reliability is
achieved through high-quality design and a solid service network.
Product design is a highly complicated and delicate process where numerous mechanical,
physical, and electrical aspects have to be taken into consideration, with the aim of arriving
at proper tolerances and safety factors. For this reason, unauthorized modifications involve
a high risk of degradation in performance and safety. Such modifications are therefore
strictly prohibited. The points listed below are not exhaustive, but they illustrate the reason-
ing behind this policy.
SAFETY WARNINGS
Prohibited Actions
DANGER
Using any cables or power cord not specified by KMBT.
Using any fuse or thermostat not specified by KMBT.
Safety will not be assured, leading to a risk of fire and
injury.
Disabling fuse functions or bridging fuse terminals with
wire, metal clips, solder or similar object.
Disabling relay functions (such as wedging paper between
relay contacts)
Disabling safety functions (interlocks, safety circuits, etc.)
Safety will not be assured, leading to a risk of fire and
injury.
Making any modification to the product unless instructed
by KMBT
Using parts not specified by KMBT
SAFETY AND MPORTANT WARNNG TEMS
S-3
[2] POWER PLUG SELECTON
n some countries or areas, the power plug provided with the product may not fit wall outlet
used in the area. n that case, it is obligation of customer engineer (hereafter called the CE)
to attach appropriate power plug or power cord set in order to connect the product to the
supply.
Power Cord Set or Power Plug
WARNING
Use power supply cord set which meets the following
criteria:
- provided with a plug having configuration intended for
the connection to wall outlet appropriate for the prod-
uct's rated voltage and current, and
- the plug has pin/terminal(s) for grounding, and
- provided with three-conductor cable having enough cur-
rent capacity, and
- the cord set meets regulatory requirements for the area.
Use of inadequate cord set leads to fire or electric shock.
Attach power plug which meets the following criteria:
- having configuration intended for the connection to wall
outlet appropriate for the product's rated voltage and
current, and
- the plug has pin/terminal(s) for grounding, and
- meets regulatory requirements for the area.
Use of inadequate cord set leads to the product connect-
ing to inadequate power supply (voltage, current capac-
ity, grounding), and may result in fire or electric shock.
Conductors in the power cable must be connected to ter-
minals of the plug according to the following order:
Black or Brown: L (line)
White or Light Blue: N (neutral)
Green/Yellow: PE (earth)
Wrong connection may cancel safeguards within the
product, and results in fire or electric shock.
AC230V
AC208V 240V
SAFETY AND MPORTANT WARNNG TEMS
S-4
[3] CHECKPONTS WHEN PERFORMNG ON-STE SERVCE
Konica Minolta brand products are extensively tested before shipping, to ensure that all
applicable safety standards are met, in order to protect the customer and CE from the risk
of injury. However, in daily use, any electrical equipment may be subject to parts wear and
eventual failure. n order to maintain safety and reliability, the CE must perform regular
safety checks.
1. Power Supply
Connection to Power Supply
WARNING
Check that mains voltage is as specified.
Connection to wrong voltage supply may result in fire or
electric shock.
Connect power plug directly into wall outlet having same
configuration as the plug.
Use of an adapter leads to the product connecting to
inadequate power supply (voltage, current capacity,
grounding), and may result in fire or electric shock.
f proper wall outlet is not available, advice the customer
to contact qualified electrician for the installation.
Plug the power cord into the dedicated wall outlet with a
capacity greater than the maximum power consumption.
f excessive current flows in the wall outlet, fire may
result.
f two or more power cords can be plugged into the wall
outlet, the total load must not exceed the rating of the wall
outlet.
f excessive current flows in the wall outlet, fire may
result.
Make sure the power cord is plugged in the wall outlet
securely.
Contact problems may lead to increased resistance,
overheating, and the risk of fire.
? V
kw
SAFETY AND MPORTANT WARNNG TEMS
S-5
Check whether the product is grounded properly.
f current leakage occurs in an ungrounded product, you
may suffer electric shock while operating the product.
Connect power plug to grounded wall outlet.
Connection to Power Supply
WARNING
Power Plug and Cord
WARNING
When using the power cord set (inlet type) that came with
this product, make sure the connector is securely inserted
in the inlet of the product.
When securing measure is provided, secure the cord with
the fixture properly.
f the power cord (inlet type) is not connected to the prod-
uct securely, a contact problem may lead to increased
resistance, overheating, and risk of fire.
Check whether the power cord is not stepped on or
pinched by a table and so on.
Overheating may occur there, leading to a risk of fire.
Check whether the power cord is damaged. Check
whether the sheath is damaged.
f the power plug, cord, or sheath is damaged, replace
with a new power cord or cord set (with plug and connec-
tor on each end) specified by KMBT.
Using the damaged power cord may result in fire or elec-
tric shock.
Do not bundle or tie the power cord.
Overheating may occur there, leading to a risk of fire.
SAFETY AND MPORTANT WARNNG TEMS
S-6
Check whether dust is collected around the power plug
and wall outlet.
Using the power plug and wall outlet without removing
dust may result in fire.
Do not insert the power plug into the wall outlet with a wet
hand.
The risk of electric shock exists.
When unplugging the power cord, grasp the plug, not the
cable.
The cable may be broken, leading to a risk of fire and
electric shock.
Power Plug and Cord
WARNING
Wiring
WARNING
Never use multi-plug adapters to plug multiple power
cords in the same outlet.
f used, the risk of fire exists.
When an extension cord is required, use a specified one.
Current that can flow in the extension cord is limited, so
using a too long extension cord may result in fire.
Do not use an extension cable reel with the cable taken
up. Fire may result.
SAFETY AND MPORTANT WARNNG TEMS
S-7
2. nstallation Requirements
Prohibited Installation Places
WARNING
Do not place the product near flammable materials or vol-
atile materials that may catch fire.
A risk of fire exists.
Do not place the product in a place exposed to water such
as rain.
A risk of fire and electric shock exists.
When not Using the Product for a long time
WARNING
When the product is not used over an extended period of
time (holidays, etc.), switch it off and unplug the power
cord.
Dust collected around the power plug and outlet may
cause fire.
Ventilation
CAUTION
The product generates ozone gas during operation, but it
will not be harmful to the human body.
f a bad smell of ozone is present in the following cases,
ventilate the room.
a. When the product is used in a poorly ventilated room
b. When taking a lot of copies
c. When using multiple products at the same time
Fixing
CAUTION
Be sure to lock the caster stoppers.
n the case of an earthquake and so on, the product may
slide, leading to a injury.
SAFETY AND MPORTANT WARNNG TEMS
S-8
3. Servicing
Inspection before Servicing
CAUTION
Before conducting an inspection, read all relevant docu-
mentation (service manual, technical notices, etc.) and
proceed with the inspection following the prescribed pro-
cedure in safety clothes, using only the prescribed tools.
Do not make any adjustment not described in the docu-
mentation.
f the prescribed procedure or tool is not used, the prod-
uct may break and a risk of injury or fire exists.
Before conducting an inspection, be sure to disconnect
the power plugs from the product and options.
When the power plug is inserted in the wall outlet, some
units are still powered even if the POWER switch is
turned OFF. Arisk of electric shock exists.
The area around the fixing unit is hot.
You may get burnt.
Work Performed with the Product Powered On
WARNING
Take every care when making adjustments or performing
an operation check with the product powered.
f you make adjustments or perform an operation check
with the external cover detached, you may touch live or
high-voltage parts or you may be caught in moving gears
or the timing belt, leading to a risk of injury.
Take every care when servicing with the external cover
detached.
High-voltage exists around the drum unit. A risk of elec-
tric shock exists.
SAFETY AND MPORTANT WARNNG TEMS
S-9
Safety Checkpoints
WARNING
When taking a report of problems from a user, check each
part and repair properly.
A risk of product trouble, injury, and fire exists.
Check the exterior and frame for edges, burrs, and other
damages.
The user or CE may be injured.
Do not allow any metal parts such as clips, staples, and
screws to fall into the product.
They can short internal circuits and cause electric shock
or fire.
Check wiring for squeezing and any other damage.
Current can leak, leading to a risk of electric shock or
fire.
Carefully remove all toner remnants and dust from electri-
cal parts and electrode units such as a charging corona
unit.
Current can leak, leading to a risk of product trouble or
fire.
Check high-voltage cables and sheaths for any damage.
Current can leak, leading to a risk of electric shock or
fire.
Check electrode units such as a charging corona unit for
deterioration and sign of leakage.
Current can leak, leading to a risk of trouble or fire.
Before disassembling or adjusting the write unit (P/H unit)
incorporating a laser, make sure that the power cord has
been disconnected.
The laser light can enter your eye, leading to a risk of
loss of eyesight.
SAFETY AND MPORTANT WARNNG TEMS
S-10
Do not remove the cover of the write unit. Do not supply
power with the write unit shifted from the specified mount-
ing position.
The laser light can enter your eye, leading to a risk of
loss of eyesight.
When replacing a lithium battery, replace it with a new lith-
ium battery specified in the Parts Guide Manual. Dispose
of the used lithium battery using the method specified by
local authority.
mproper replacement can cause explosion.
After replacing a part to which AC voltage is applied (e.g.,
optical lamp and fixing lamp), be sure to check the instal-
lation state.
A risk of fire exists.
Check the interlock switch and actuator for loosening and
check whether the interlock functions properly.
f the interlock does not function, you may receive an
electric shock or be injured when you insert your hand in
the product (e.g., for clearing paper jam).
Make sure the wiring cannot come into contact with sharp
edges, burrs, or other pointed parts.
Current can leak, leading to a risk of electric shock or
fire.
Make sure that all screws, components, wiring, connec-
tors, etc. that were removed for safety check and mainte-
nance have been reinstalled in the original location. (Pay
special attention to forgotten connectors, pinched cables,
forgotten screws, etc.)
A risk of product trouble, electric shock, and fire exists.
Safety Checkpoints
WARNING
SAFETY AND MPORTANT WARNNG TEMS
S-11
Handling of Consumables
WARNING
Toner and developer are not harmful substances, but care
must be taken not to breathe excessive amounts or let the
substances come into contact with eyes, etc. t may be
stimulative.
f the substances get in the eye, rinse with plenty of water
immediately. When symptoms are noticeable, consult a
physician.
Never throw the used cartridge and toner into fire.
You may be burned due to dust explosion.
Handling of Service Materials
CAUTION
Unplug the power cord from the wall outlet.
sopropyl alcohol and acetone are highly flammable and
must be handled with care. A risk of fire exists.
Do not replace the cover or turn the product ON before
any solvent remnants on the cleaned parts have fully
evaporated.
A risk of fire exists.
Use only a small amount of cleaner at a time and take
care not to spill any liquid. f this happens, immediately
wipe it off.
A risk of fire exists.
When using any solvent, ventilate the room well.
Breathing large quantities of organic solvents can lead to
discomfort.
SAFETY AND MPORTANT WARNNG TEMS
S-12
4. Fuse
5. Used Batteries Precautions
Fuse
CAUTION
CAUTON
Double pole / neutral fusing
ATTENTON
Double ple / Fusible sur le neutre
Handling of batteries
CAUTION
ALL Areas
CAUTON
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type recommended by the manufacturer.
Dispose of used batteries according to the manufacturer's instructions.
Germany
VORSCHT!
Explosionsgefahr bei unsachgemBem Austausch der Batterie.
Ersatz nur durch denselben oder einen vom Hersteller empfohlenen gleichwertigen Typ.
Entsorgung gebrauchter Batterien nach Angaben des Herstellers.
France
ATTENTON
l y a danger d'explosion s'il y a remplacement incorrect de la batterie.
Remplacer uniquement avec une batterie du mme type ou d'un type equivalent recom-
mande par le constructeur.
Mettre au rebut les batteries usagees conformement aux instructions du fabricant.
Denmark
ADVARSEL!
Lithiumbatteri - Eksplosionsfare ved fejlagtig handtering.
Udskiftning ma kun ske med batteri af samme fabrikat og type.
Lever det brugte batteri tilbage til leverandoren.
Finland, Sweden
VAROlTUS
Paristo voi rjht, jos se on virheellisesti asennettu.
Vaihda paristo ainoastaan laitevalmistajan suosittelemaan tyyppiin.
Hvit kytetty paristo valmistajan ohjeiden mukaisesti.
VARNNG
Explosionsfara vid felaktigt batteribyte.
Anvnd samma batterityp eller en ekvivalent typ som rekommenderas av apparat-
tillverkaren.
Kassera anvnt batteri enligt fabrikantens instruktion.
Norway
ADVARSEL
Eksplosjonsfare ved feilaktig skifte av batteri.
Benytt samme batteritype eller en tilsvarende type anbefalt av apparatfabrikanten.
Brukte batterier kasseres i henhold til fabrikantens instruksjoner.
SAFETY NFORMATON
S-13
The Center for Devices and Radiological Health (CDRH) of the U.S. Food and Drug Admin-
istration implemented regulations for laser products manufactured since August 1, 1976.
Compliance is mandatory for products marketed in the United States.
This copier is certified as a "Class 1" laser product under the U.S.
Department of Health and Human Services (DHHS) Radiation Performance Standard
according to the Radiation Control for Health and Safety Act of 1968. Since radiation emit-
ted inside this copier is completely confined within protective housings and external covers,
the laser beam cannot escape during any phase of normal user operation.
SAFETY INFORMATION
IMPORTANT NOTICE
SAFETY NFORMATON
S-14
Caution labels shown below are attached in some areas on/in the machine.
When accessing these areas for maintenance, repair, or adjustment, special care should
be taken to avoid burns and electric shock.
INDICATION OF WARNING ON THE MACHINE
a03up0e001ca
SAFETY NFORMATON
S-15
CAUTION:
a03up0e002ca
You may be burned or injured if you touch any area that you are advised by any
caution label to keep yourself away from. Do not remove caution labels. And also,
when the caution label is peeled off or soiled and cannot be seen clearly, replace
it with a new caution label.
MEASURES TO TAKE N CASE OF AN ACCDENT
S-16
1. f an accident has occurred, the distributor who has been notified first must immediately
take emergency measures to provide relief to affected persons and to prevent further
damage.
2. f a report of a serious accident has been received from a customer, an on-site evalua-
tion must be carried out quickly and KMBT must be notified.
3. To determine the cause of the accident, conditions and materials must be recorded
through direct on-site checks, in accordance with instructions issued by KMBT.
4. For reports and measures concerning serious accidents, follow the regulations speci-
fied by every distributor.
MEASURES TO TAKE IN CASE OF
AN ACCIDENT
C-1
Legal restrictions on copying
Certain types of originals must never be copied with the purpose or intent to pass copies of
such originals off as the originals.
The following is not a complete list, but is meant to be used as a guide to responsible copy-
ing.
<Financial nstruments>
Personal checks
Traveler's checks
Money orders
Certificates of deposit
Bonds or other certificates of indebtedness
Stock certificates
<Legal Originals>
Food stamps
Postage stamps (canceled or uncanceled)
Checks or drafts drawn by government agencies
nternal revenue stamps (canceled or uncanceled)
Passports
mmigration papers
Motor vehicle licenses and titles
House and property titles and deeds
<General>
dentification cards, badges, or insignias
Copyrighted works without permission of the copyright owner
n addition, it is prohibited under any circumstances to copy domestic or foreign currencies,
or works of art without permission of the copyright owner.
When in doubt about the nature of an original, consult with legal counsel.
Detail
n order to prohibit the illegal reproduction of certain originals, such as paper currency, this
machine is equipped with a counterfeit prevention feature.
Due to the counterfeit prevention feature that this machine is equipped with, images may
be distorted.
C-2
Composition of the service manual
This service manual consists of the following sections and chapters:
<Theory of Operation section>
This section gives, as information for the CE to get a full understanding of the product, a
rough outline of the object and role of each function, the relationship between the electrical
system and the mechanical system, and the timing of operation of each part.
<Field service section>
This section gives, as information required by the CE at the site (or at the customer's
premise), a rough outline of the service schedule and its details, maintenance steps, the
object and role of each adjustment, error codes and supplementary information.
The details of items with an asterisk "*" are described only in the service manual of
the main body.
OUTLNE: System configuration, product specifications,
unit configuration, and paper path
COMPOSTON/OPERATON: Configuration of each unit, explanation of the operating
system, and explanation of the control system
OUTLNE: System configuration, and product specifications
MANTENANCE: Service schedule *, maintenance steps,
list of service tools and directions for use *,
firmware version up method *,
and removal/reinstallation methods of major parts
ADJUSTMENT/SETTNG: Utility mode *, Tech. Rep. mode *, security and mechani-
cal adjustment
TROUBLESHOOTNG*: List of jam codes, their causes, operation when a jam
occurs and its release method, and list of error codes,
their causes, operation when a warning is issued and esti-
mated abnormal parts.
APPENDX*: Parts layout drawings, connector layout drawings, timing
chart, overall layout drawing
C-3
Notation of the service manual
A. Product name
n this manual, each of the products is described as follows:
B. Brand name
The company names and product names mentioned in this manual are the brand name or
the registered trademark of each company.
C. Electrical parts and signals
Those listed by way of example below are not exhaustive, but only some instances among
many.
(1) bizhub PRO C6500: Main body
(2) Microsoft Windows 95: Windows 95
Microsoft Windows 98: Windows 98
Microsoft Windows Me: Windows Me
Microsoft Windows NT 4.0: Windows NT 4.0 or Windows NT
Microsoft Windows 2000: Windows 2000
Microsoft Windows XP: Windows XP
When the description is made in combination of the OS's mentioned above:
Windows 95/98/Me
Windows NT 4.0/2000
Windows NT/2000/XP
Windows 95/98/Me/NT/2000/XP
Classification Load symbol Ex. of signal name Description
Sensor PS
N
Sensor detection signal
PS
Door PS1
SG
102 PS
Solenoid SD
24V Power to drive the solenoid
DRV
Drive signal
SOL
Clutch CL
24V Power to drive the clutch
DRV
Drive signal
SOL
C-4
Motor M
24V Power to drive the motor
CONT Drive signal
DRV1
Drive signals of two kinds
DRV2
D1
D2
Motor M
_U
Drive signals (control signals) of three kinds
_V
_W
DRV1
DRV2
DRV3
D1
Drive signals (control signals) of four kinds
Motor, phases A and B control signals
D2
D3
D4
DRV A
DRV A
DRV B
DRV B
A
/A
B
/B
AB
BB
CLK, PLL PLL control signal
LCK, Lock, LD PLL lock signal
FR Forward/reverse rotation signal
EM, Lock, LCK, LD Motor lock abnormality
BLK Drive brake signal
P/S Power/stop
S/S
Operating load start/stop signal
SS
CW/CCW, F/R Rotational direction switching signal
ENB Effective signal
TEMP_ER Motor temperature abnormality detection signal
Fan FM
24V Power to drive the fan motor
CONT, DRVE Drive signal
HL Speed control signal (2 speeds)
EM, Lock, LCK, FEM Detection signal
Others TH1.S, ANG Analog signal
Classification Load symbol Ex. of signal name Description
C-5
D. Paper feed direction
When the direction in which paper is fed is in parallel with the longer side of paper, the
paper feed direction like this is referred to as the longitudinal feed.
And the paper feed direction that is perpendicular to the longitudinal feed is referred to as
the transverse feed.
When specifying the longitudinal feed, "S (abbreviation for Short Edge Feeding)" is added
to the paper size. For the transverse feed, no specific notation is employed.
However, when only the longitudinal feed is specified for one and the same paper size with
no specification made for the transverse feed, "S" is not added even when being fed longi-
tudinally.
<Example>
Ground
SG, S.GND, S_GND Signal ground
PG, P.GND Power ground
Serial com-
munication
DCD Data carrier detection
SN Serial input
SOUT Serial output
DTR Data terminal operation available
GND Signal ground (earth)
DSR, DSET Data set ready
RTS Transmission request signal
CTS Consent transmission signal
R Ring indicator
TXD Serial transmission data
RXD Serial reception data
Classification Load symbol Ex. of signal name Description
Paper size Feed direction Notation
A4
Transverse feed A4
Longitudinal feed A4S
A3 Longitudinal feed A3
C-6
Blank Page
SERVICE MANUAL
2006.09
Ver. 1.0
Field Service
Main body
C6500
Revision history
AIter publication oI this service manual, the parts and mechanism may be subject to change Ior
improvement oI their perIormance.
ThereIore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, show to the leIt oI the revised section.
A number within represents the number oI times the revision has been made.
To indicate clearly a section revised, show in the lower outside section oI the correspond-
ing page.
A number within represents the number oI times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks Ior Ver. 3.0 only are shown with those Ior Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks Ior Ver. 2.0 are leIt as they are.
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2006/09 1.0 Issue oI the Iirst edition
Date Service manual Ver. Revision mark Descriptions oI revision
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F|e|d Serv|ce ver1.0 Sep.2006
CONTENTS
b|zhub PRO C6500
OUTLINE
1. SYSTEM OONFlGRATlON. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. PRODOT SPEOlFlOATlONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
MAINTENANCE
3. PERlODlO OHEOK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.1 Schedu|e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.2 Ma|ntenance |tem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2.1 Ma|n body. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2.2 DF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.2.3 PF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.2.4 |. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.2.5 R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.2.6 FD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.2.7 FS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.2.8 Pl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.2.9 SD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.3 Rep|acement parts ||st . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.3.1 Per|od|ca||y rep|acement parts ||st . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.3.2 Spot rep|acement parts ||st . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.4 Ooncept of parts ||fe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.4.1 ||fe va|ue of consumab|es and parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.4.2 Oond|t|ons for ||fe spec|f|cat|ons va|ues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.5 Ma|ntenance procedure of the hous|ng sect|on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.5.1 Rep|ac|ng the Dust-proof f||ter /1 assy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.5.2 Rep|ac|ng dust-proof f||ter /2 assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.6 Ma|ntenance procedure of the photoconductor sect|on. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.6.1 Process un|t d|sassemb|y f|owchart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.6.2 Open|ng/c|os|ng toner supp|y sect|on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.6.3 Pu|||ng out the process un|t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3.6.4 Remov|ng drum cartr|dge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.7 Ma|ntenance procedure of the charg|ng sect|on. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.7.1 Rep|ac|ng the charg|ng corona . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.7.2 Rep|ac|ng the charg|ng dust-proof f||ter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3.8 Ma|ntenance procedure of the |ntermed|ate transfer sect|on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3.8.1 Remov|ng/|nsta|||ng the transfer be|t un|t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3.8.2 Rep|ac|ng the be|t c|ean|ng b|ade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
3.8.3 Rep|ac|ng 1st transfer ro||er /Y, /M, /O and /K . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
3.8.4 Rep|ac|ng the transfer be|t. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
3.8.5 Rep|ac|ng the 2nd transfer ro||er /p . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3.8.6 Rep|ac|ng the separat|on c|aw assy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
3.8.7 Rep|ac|ng the be|t c|eaner un|t. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
3.8.8 Rep|ac|ng the toner co||ect|on sheet /1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
3.8.9 Rep|ac|ng the 2nd transfer ro||er /|w and the transfer earth p|ate assy . . . . . . . . . . . . . . . . . 50
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3.8.10 Rep|ac|ng the be|t separat|on c|aw so|eno|d (SD1} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
3.8.11 Rep|ac|ng the separat|on d|scharg|ng assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
3.9 Ma|ntenance procedure of the deve|op|ng sect|on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
3.9.1 Rep|ac|ng the deve|oper /Y, /M, /O, /K . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
3.9.2 Rep|ac|ng the deve|op|ng un|t /O, /M, /Y, /K . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
3.10 Ma|ntenance procedure of the toner co||ect|on box assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
3.10.1 Rep|ac|ng the toner co||ect|on box assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
3.11 Ma|ntenance procedure of the paper feed|ng sect|on. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
3.11.1 Rep|ac|ng the p|ck-up ro||er/paper feed ro||er rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
3.11.2 Rep|ac|ng the separat|on ro||er rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
3.11.3 Rep|ac|ng the paper feed c|utch/pre-reg|strat|on c|utch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
3.12 Ma|ntenance procedure of the bypass feed tray sect|on. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
3.12.1 Rep|ac|ng the p|ck-up ro||er/paper feed ro||er rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
3.12.2 Rep|ac|ng the separat|on ro||er rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
3.12.3 Rep|ac|ng the paper feed c|utch/BP (MO6} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
3.13 Ma|ntenance procedure of the vert|ca| conveyance sect|on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
3.13.1 Rep|ac|ng the |ntermed|ate conveyance c|utch /1 (MO13} . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
3.14 Ma|ntenance procedure of the reg|strat|on sect|on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
3.14.1 Rep|ac|ng the c|ean|ng stay assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
3.14.2 Rep|ac|ng the reg|strat|on ro||er assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
3.15 Ma|ntenance procedure of the AD sect|on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
3.15.1 Rep|ac|ng the |ntermed|ate conveyance c|utch/2 (MO4} and /3 (MO5} . . . . . . . . . . . . . . . . . . 75
3.15.2 Rep|ac|ng the AD conveyance c|utch/1 (MO1}, /2 (MO2}, /3 (MO3},
and the AD pre-reg|strat|on c|utch (MO18} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
3.16 Ma|ntenance procedure of the reverse/paper ex|t sect|on. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
3.16.1 Rep|ac|ng Reverse decur|er ro||er. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
3.16.2 Rep|ac|ng the paper ex|t decur|er ro||er . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
3.17 Ma|ntenance procedure of the fus|ng sect|on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
3.17.1 Remov|ng/|nsta|||ng the fus|ng un|t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
3.17.2 Rep|ac|ng the fus|ng dr|ve gear /B and the fus|ng duct 2 assy . . . . . . . . . . . . . . . . . . . . . . . . 87
3.17.3 Rep|ac|ng the fus|ng dr|ve gear/M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
3.17.4 Rep|ac|ng the fus|ng |amp /p. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
3.17.5 Rep|ac|ng the fus|ng ro||er /2, fus|ng bear|ng, and fus|ng dr|ve gear /O. . . . . . . . . . . . . . . . . . 92
3.17.6 Rep|ac|ng the fus|ng be|t, fus|ng ro||er /1, |nsu|at|ng s|eeve /p, fus|ng bear|ng /p,
and be|t regu|at|on s|eeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
3.17.7 Rep|ac|ng the fus|ng heater |amp /4 (|5} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
3.17.8 Rep|ac|ng the fus|ng ro||er/|w, fus|ng bear|ng/|w, and |nsu|at|ng s|eeve/|w. . . . . . . . . . . . . . 99
3.17.9 Rep|ac|ng the sensor mount|ng p|ate A assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
3.17.10 Rep|ac|ng the sensor stay B assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
3.17.11 Rep|ac|ng the fus|ng paper ex|t ro||er /p. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
3.17.12 Rep|ac|ng the fus|ng regu|at|on gear/A and the fus|ng ||m|ter . . . . . . . . . . . . . . . . . . . . . . . . 106
3.18 Ma|ntenance procedure of OT-502 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
3.18.1 Rep|ac|ng the paper reta|ner ro||er . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
3.18.2 Rep|ac|ng the paper ex|t ro||er . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
3.18.3 Rep|ac|ng the paper ex|t dr|ven ro||er/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
4. SERvlOE TOO|S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
4.1 Serv|ce mater|a| ||st . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
4.2 J|g ||st . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
4.3 Ma|| remote not|f|cat|on system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
4.3.1 Out||ne. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
4.3.2 Operat|ng env|ronments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
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4.3.3 Major funct|ons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
4.3.4 ln|t|a| sett|ng . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
4.3.5 sage of the ma|| remote not|f|cat|on system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
4.3.6 Ma|| send|ng . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
5. FlRMWARE vERSlON P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
5.1 lSW. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
5.1.1 Types of lSW. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
5.1.2 F|rmware data f|ow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
5.1.3 Sett|ngs on the ma|n body s|de wh||e |n lSW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
5.2 lSWTrns. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
5.2.1 Spec|f|cat|ons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
5.2.2 lnsta||at|on of the lSWTrns. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
5.2.3 sage of the lSWTrns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
5.2.4 Error ||st. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
5.3 SB memory lSW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
5.3.1 sage of the SB memory lSW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
5.3.2 Ma|n body error ||st . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
5.4 lnternet lSW. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
5.4.1 OT|lNE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
5.4.2 Operat|ng env|ronment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
5.4.3 ln|t|a| sett|ngs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
5.4.4 lnternet lSW us|ng the Web t|||t|es . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
5.4.5 lnternet lSW us|ng the ma|| remote contact system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
5.4.6 Notes for use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
5.4.7 lnternet lSW us|ng the operat|on pane| . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
5.4.8 Authent|cat|on of the proxy server |n the lnternet lSW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
6. OTHERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
6.1 ltems not a||owed to be d|sassemb|ed and adjusted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
6.1.1 Scanner sect|on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
6.1.2 Wr|te sect|on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
6.1.3 Photoconductor sect|on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
6.1.4 lntermed|ate transfer sect|on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
6.1.5 Fus|ng un|t sect|on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
6.2 D|sassemb|y/reassemb|y parts ||st . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
6.3 D|sassemb|y/reassemb|y procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
6.3.1 Remov|ng/re|nsta|||ng rear cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
6.3.2 Remov|ng/re|nsta|||ng |eft cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
6.3.3 Remov|ng/|nsta|||ng r|ght cover/p1, /p2, /p3, /|w1 and /|w2 . . . . . . . . . . . . . . . . . . . 171
6.3.4 Remov|ng/re|nsta|||ng or|g|na| g|ass assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
6.3.5 Remov|ng/re|nsta|||ng upper cover/Fr, /Rt, and |t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
6.3.6 Remov|ng/re|nsta|||ng upper cover/Rr1 and /Rr2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
6.3.7 Remov|ng/|nsta|||ng ma|n board un|t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
6.3.8 Remov|ng/|nsta|||ng OOD un|t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
6.3.9 Remov|ng/|nsta|||ng exposure un|t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
6.3.10 Remov|ng/|nsta|||ng exposure |amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
6.3.11 Remov|ng scanner w|re. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
6.3.12 Re|nsta|||ng the scanner w|re . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
6.3.13 Remov|ng/|nsta|||ng wr|te un|t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
6.3.14 Remov|ng/|nsta|||ng process un|t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
6.3.15 Remov|ng/re|nsta|||ng |mage correct|on un|t. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
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6.3.16 Remov|ng/|nsta|||ng be|t co||ect|n p|pe,
vert|ca| conveyance p|pe and hor|zonta| conveyance p|pe. . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
6.3.17 Remov|ng/re|nsta|||ng AD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
6.3.18 Rep|ace|ng the |ock |ever/1, /2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
6.3.19 Remov|ng/re|nsta|||ng paper feed tray/1, /2 and /3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
6.3.20 Remov|ng/re|nsta|||ng tray up/down w|re . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
6.3.21 Remov|ng/|nsta|||ng temperature sensor /1 (TEMS/1}, thermostat /1 (TS1} and /2 (TS2} . . . . 212
6.3.22 Remov|ng/|nsta|||ng temperature sensor /2 (TEMS/2} and thermostat /3 (TS3} . . . . . . . . . . . 215
6.3.23 Remov|ng/re|nsta|||ng OT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
6.4 Oommerc|a||y ava||ab|e parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
6.4.1 lnsta|||ng the status |nd|cator ||ght . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
6.4.2 lnsta|||ng the key counter (KOT} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
ADJUSTMENT/SETTING
7. HOW TO SE THE ADJSTMENT/SETTlNG SEOTlON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
7.1 Oompos|t|on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
8. Tl|lTY MEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
8.1 ||st of ut|||ty mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
9. Tl|lTY MEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
10. SERvlOE MODE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
10.1 ||st of serv|ce mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
10.2 Sett|ng method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
10.2.1 Start and ex|t serv|ce mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
10.3 Mach|ne adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
10.3.1 Restart T|m|ng Adjustment (Pr|nter Adjustment} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
10.3.2 Oenter|ng Adjustment (Pr|nter Adjustment}. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
10.3.3 FD-Mag. Adjustment (Pr|nter Adjustment} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
10.3.4 OD-Mag. Adjustment (Pr|nter Adjustment} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
10.3.5 |ead Edge Erase Adjustmet (Pr|nter Adjustment} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243
10.3.6 Reg|strat|on |oop Adj. (Pr|nter Adjustment} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
10.3.7 Pre-reg|strat|on Adj. (Pr|nter Adjustment} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
10.3.8 Be|t ||ne Speed Adj. (Pr|nter Adjustment}. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246
10.3.9 Wr|t|ng ln|t. Pos. Memory (Pr|nter Adjustment} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246
10.3.10 Oo|or Reg|strat|on Adj. (Pr|nter Adjustment} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247
10.3.11 Oo|or Reg|strat|on/Manua| (Pr|nter Adjustment} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248
10.3.12 PF DFeed Detect Adj. (Pr|nter Adjustment} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251
10.3.13 OD Skew Adj. (Pr|nter Adjustment}. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251
10.3.14 Reca|| Standard Data (Pr|nter Adjustment} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252
10.3.15 Restart T|m|ng Adjustment (Scanner Adjustment} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253
10.3.16 Oenter|ng Adjustment (Scanner Adjustment} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254
10.3.17 FD-Mag. Adjustment (Scanner Adjustment} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
10.3.18 Reca|| Standard Data (Scanner Adjustment}. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
10.3.19 Scanner smooth tone/co|or (Oua||ty Adjustment} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257
10.3.20 Pr|nter gamma adjustment (Oua||ty Adjustment} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258
10.3.21 Sharpness adjustment (Oua||ty Adjustment} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266
10.3.22 Oontrast adjustment (Oua||ty Adjustment} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266
10.3.23 lmage D|st|nct|on |eve| (Oua||ty Adjustment} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267
10.3.24 AOS adjustment (Oua||ty Adjustment} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270
10.3.25 Dens|ty adjustment (Oua||ty Adjustment} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271
10.3.26 Tone adjustment (Oua||ty Adjustment} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275
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10.3.27 Reca|| standard data (Oua||ty Adjustment} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277
10.3.28 Non-lmage Area Erase Oheck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278
10.4 Process Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280
10.4.1 1st transfer manua| adj. (H|gh vo|tage Adjustment} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280
10.4.2 2nd transfer manua| adj. (H|gh vo|tage Adjustment}. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280
10.4.3 Hv adj. (separat|on AO} (H|gh vo|tage Adjustment} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280
10.4.4 Hv adj. (seprat|on DO} (H|gh vo|tage Adjustment} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280
10.4.5 Pre-transfer Gu|de Hv check (H|gh vo|tage Adjustment} . . . . . . . . . . . . . . . . . . . . . . . . . . . 280
10.4.6 B|ade sett|ng mode (Drum Pecu||ar|ty Adj.} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280
10.4.7 Automat|c drum potent|a| (Drum Pecu||ar|ty Adj.} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281
10.4.8 Auto gamma adjustment (Drum Pecu||ar|ty Adj.} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281
10.4.9 |D b|as adjustment (Drum Pecu||ar|ty Adj.} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282
10.4.10 Automat|c Deve|oper Oharge (Drum Pecu||ar|ty Adj.} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284
10.4.11 Toner dens|ty sensor ln|t. (Drum Pecu||ar|ty Adj.} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287
10.4.12 ln|t|a| drum rotat|on (Drum Pecu||ar|ty Adj.}. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287
10.4.13 Surface potent|a| sensor (Sensor output check}. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288
10.4.14 Max|mum dens|ty sensor (Sensor output check} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288
10.4.15 Gamma sensor output (Sensor output check} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288
10.4.16 Toner Dens|ty Sensor (Sensor output check} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288
10.4.17 Drum Surfase potent|a| (Sensor output check}. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289
10.4.18 Hum|d|ty/Temperature (Sensor output check} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289
10.4.19 Toner Dens|ty Return Mode (Sensor output check} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290
10.4.20 Oovered Marg|n F|ne Adj. (Process F|ne Adjustment}. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291
10.4.21 Deve|op AO B|as F|ne Adj. (Process F|ne Adjustment} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292
10.4.22 Deve|op AO Frequency (Process F|ne Adjustment} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293
10.4.23 Toner Dens|ty F|ne Adj. (Process F|ne Adjustment} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294
10.4.24 Drum T|ny Rotat|on lnterva| (lnterva|/Ouant|ty Adj.}. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295
10.4.25 Auto. Refresh lnterva| (lnterva|/Ouant|ty Adj.} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295
10.4.26 Toner Dens. Sensor lnterva| (lnterva|/Ouant|ty Adj.} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296
10.4.27 Reca|| standard data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296
10.5 System Sett|ng . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297
10.5.1 Software SW Sett|ng. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297
10.5.2 Te|ephone Number Sett|ng . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312
10.5.3 M/O Ser|a| Number Sett|ng . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312
10.5.4 Setup Date lnput . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313
10.6 Oounter/data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314
10.6.1 Ma|ntenance Oounter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314
10.6.2 Data Oo||ect|on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 316
10.6.3 Oount of spec|a| parts (Parts Oounter} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335
10.6.4 Oount of each parts (Parts Oounter} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 345
10.7 State Oonf|rmat|on. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 348
10.7.1 l/O Oheck Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 348
10.7.2 lnput check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 349
10.7.3 Output check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363
10.7.4 Adjustment when rep|ac|ng mu|t| feed detect|on board (PF}. . . . . . . . . . . . . . . . . . . . . . . . . 382
10.7.5 Adjustment when rep|ac|ng mu|t| feed detect|on board (Pl} . . . . . . . . . . . . . . . . . . . . . . . . . 384
10.7.6 Stor|ng FD, SD, FS adjustment data |nto EEPROM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 386
10.7.7 Stor|ng ma|n body adjustment data |nto NvRAM board. . . . . . . . . . . . . . . . . . . . . . . . . . . . 387
10.7.8 ||ne memory check on |mage process|ng board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 388
10.7.9 Hard d|sk check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 389
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10.7.10 Rep|acement of the hard d|sks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 390
10.8 ADF adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 391
10.8.1 ADF Or|g|na| S|ze Adj. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 391
10.8.2 ADF Or|g. Stop Pos|t|on Adj. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 392
10.8.3 ADF Sensor Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 393
10.8.4 ADF Reg|strat|on |oop Adj. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 394
10.9 F|n|sher Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 395
10.9.1 Stap|e Oenter Pos|t|on (Stap|er Pos|t|on Adj.} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 395
10.9.2 Paper W|dth (stap|e} (Stap|er Pos|t|on Adjustment} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 396
10.9.3 Paper W|dth (stra|ght} (Stap|er Pos|t|on Adj.} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 397
10.9.4 Paper W|dth Adjustment (Mu|t| Fo|der (Punch} Adj.} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 398
10.9.5 Ho|e-Punch vert|ca| Pos. (Mu|t| Fo|der (Punch} Adj.}. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 399
10.9.6 Ha|f Fo|d Pos|t|on Adj. (Mu|t| Fo|der (Fo|d} Adj.} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400
10.9.7 Tr|-Fo|d-|n Pos. Adj. (Mu|t| Fo|der (Fo|d} Adj.} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401
10.9.8 Tr|-Fo|d-out Pos. adj. (Mu|t| Fo|der (Fo|d} Adjustment} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 402
10.9.9 Doub|e Para||e| Fo|ds Pos. Adj. (Mu|t| Fo|der (Fo|d} Adj.} . . . . . . . . . . . . . . . . . . . . . . . . . . . . 403
10.9.10 Z-Fo|d Pos|t|on Adj. (Mu|t| Fo|der (Fo|d} Adj.} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 404
10.9.11 Gate Fo|d Pos|t|on Adj. (Mu|t| Fo|der (Fo|d} Adj.} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 405
10.9.12 Fo|d Reg|st |oop Adj. (Mu|t| Fo|der (Fo|d} Adj.} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 406
10.9.13 Mu|t| Fo|der (Pl} Adj. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 406
10.9.14 Stacker Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 407
10.9.15 Stap|e Oenter Adj. (Sadd|e St|tcher Adj.} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 408
10.9.16 Stap|e Paper W|dth Adj. (Sadd|e St|tcher Adj.} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 409
10.9.17 Stap|e P|tch Adjustment (Sadd|e St|tcher Adj.} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 410
10.9.18 Ha|f Fo|d Pos|t|on Adj. (Sadd|e St|tcher Adj.} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 411
10.9.19 Tr|-Fo|d Pos|t|on Adj. (Sadd|e St|tcher Adj.} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 412
10.9.20 Fo|d Paper W|dth Adj. (Sadd|e St|tcher Adj.} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 413
10.9.21 Tr|mm|ng Adjustment (Sadd|e St|tcher Adj.} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 414
10.9.22 Tr|mmer Rece|ver Adj. (Sadd|e St|tcher Adj.} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 415
10.9.23 Our| Reform D|rect|on (R Adjustment} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 415
10.9.24 Reca|| Standard Data (F|n|sher Adjustment} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 416
10.9.25 Sadd|e St|tcher Stopper Adj. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 417
10.9.26 Ha|f Fo|d Stopper Adj. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 418
10.9.27 vert|ca| Pos|t|on Adj. (Punch Adjustment}. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 419
10.9.28 Hor|zonta| Pos|t|on Adj. (Punch Adjustment} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 420
10.9.29 Reg|strat|on Adjustment (Punch Adjustment} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 421
10.9.30 Paper Edge Detect Sensor Adj. (Punch Adjustment} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 421
10.9.31 Tr|-Fo|d Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 422
10.9.32 2 Pos. Stap|e P|tch Adj. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 423
10.9.33 Paper lnserter Tray S|ze Adj. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 424
10.9.34 Output quant|ty ||m|t. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 424
10.10 F|rmware vers|on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 425
10.11 OS Remote Oare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 426
10.11.1 Out||ne. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 426
10.11.2 Setup procedure of the OS Remote Oare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 426
10.11.3 ||st of comb|nat|ons of E-Ma|| OS Remote Oare and Ma|| remote not|f|cat|on system. . . . . . 428
10.11.4 Deta||ed setup procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 428
10.11.5 Software SW sett|ng for OS Remote Oare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 432
10.11.6 Ma|| address sett|ng. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 440
10.11.7 Modem F|rst Oa|| . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 440
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OONTENTS
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F|e|d Serv|ce ver1.0 Sep.2006
10.11.8 Rece|v|ng the |n|t|a| connect|on ma||. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 441
10.11.9 Setup conf|rmat|on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 441
10.11.10 Ma|ntenance ca|| . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 442
10.11.11 Oenter ca|| from manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 442
10.11.12 Oonf|rm commun|cat|on |og. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 443
10.11.13 ln|t|a||zat|on of RAM for OS Remote Oare. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 443
10.11.14 Ma|funct|on code ||st . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 444
10.11.15 Troub|eshoot|ng . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 445
10.12 ||st output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 446
10.12.1 ||st Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 446
10.13 Test Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 447
10.13.1 Runn|ng Test Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 447
10.13.2 Test Pattern Output Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 448
10.14 lSW. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 458
10.15 OE/Adm|n|strator Secur|ty Sett|ng . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 459
10.15.1 ||st of OE/Adm|n|strator Secur|ty Sett|ng . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 459
10.15.2 Start and ex|t OE/Adm|n|strator Secur|ty Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 459
10.15.3 OE Authent|cat|on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 460
10.15.4 OE Auth. Password. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 460
10.15.5 Adm|n. Authent|cat|on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 461
10.15.6 Adm|n|strator Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 461
10.16 Fee Oo||ect|on Sett|ng . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 462
10.16.1 ||st of Fee Oo||ect|on Sett|ng. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 462
10.16.2 Start and ex|t Fee Oo||ect|on Sett|ng Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 462
10.16.3 Oo|n vendor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 462
10.16.4 Management Funct|on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 462
11. MEOHANlOA| ADJSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 463
11.1 Adjust|ng the paper feed ro||er/BP pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 463
11.2 (Max|mum} paper feed (bypass} he|ght adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 464
11.3 P|ck-up movement amount adjustment (bypass} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 465
11.4 M|s-center|ng adjustment of the paper feed tray /1, /2 and /3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 466
11.5 Separat|on pressure adjustment of the paper feed tray/1, /2 and /3. . . . . . . . . . . . . . . . . . . . . . . . 467
TROUBLESHOOTING
12. JAM OODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 469
12.1 Jam code ||st . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 469
13. MA|FNOTlON OODE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 487
13.1 Ma|funct|on code ||st . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 487
APPENDIX
14. PARTS |AYOT DRAWlNG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 545
14.1 Ma|n body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 545
14.1.1 Sw|tch/sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 545
14.1.2 |oad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 557
14.1.3 Boards and others . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 566
14.2 DF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 571
14.3 PF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 572
14.4 | . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 578
14.5 R. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 581
14.6 FD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 583
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172< )& 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 :;:
172<21 )&=:3> 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 :;:
172<25 )&=638 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 633
172; ?@ 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 637
17213 ?A 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 63:
1721321 ?A=:15 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 63:
1721325 ?A=:1> 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 636
17211 &B 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 638
1:2 !"##%!$"C 9DE"F$ BCDG@#H2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 653
1:21 IJ(K LM,N 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 653
1:2121 !MKK*/OM. (K OP* LMJ., 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 653
1:25 B) 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 6>3
1:2521 !MKK*/OM. (K OP* LMJ., 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 6>3
1:2> ?) 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 6>1
1:2>21 !MKK*/OM. (K OP* LMJ., 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 6>1
1:27 9F 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 6>5
1:2721 !MKK*/OM. (K OP* LMJ., 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 6>5
1:2: CF2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 6>>
1:2:21 !MKK*/OM. (K OP* LMJ., 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 6>>
1:26 )B 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 6>7
1:2621 !MKK*/OM. (K OP* LMJ., 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 6>7
1:28 9& 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 6><
1:2821 !MKK*/OM. (K OP* LMJ., 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 6><
1:2< )& 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 673
1:2<21 !MKK*/OM. (K OP* LMJ., 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 673
1:2; ?@ 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 67>
1:2;21 !MKK*/OM. (K OP* LMJ., 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 67>
1:213 ?A 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 677
1:21321 !MKK*/OM. (K OP* LMJ., 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 677
1:211 &B 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 67:
1:21121 !MKK*/OM. (K OP* LMJ., 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 67:
162 $@I@#H !QDC$ 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 678
1621 IJ(K LM,N 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 678
1625 B) 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 67;
162> ?) 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 6:1
1627 9F 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 6:5
162: )B 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 6:7
1626 9& 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 665
1628 )& 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 666
162821 )&=:3> 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 666
162825 )&=638 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 66;
162< ?@ 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 68>
162; ?A 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 687
162;21 ?A=:15 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 687
162;25 ?A=:1> 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 68:
16213 &B 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 686
182 "0%CD99 G@C@#H B@DHCDI
1821 IJ(K LM,N 1R15
1825 IJ(K LM,N 5R15
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!"#$%#$&
'(
)'*+, &*./'0* 1*.234 &*536447
2839 :;'< =>,? 9@26
283A :;'< =>,? A@26
283B :;'< =>,? B@26
2837 :;'< =>,? 7@26
2838 :;'< =>,? 8@26
283C :;'< =>,? C@26
283D :;'< =>,? D@26
28324 :;'< =>,? 24@26
28322 :;'< =>,? 22@26
28326 :;'< =>,? 26@26
28329 E)
2832A F) 2@A
2832B F) 6@A
28327 F) 9@A
28328 F) A@A
2832C GH
2832D IH
28364 )E
28362 G&
28366 )&
2836632 )&JB49
2836636 )&J748
28369 FK
2836A FL
2836B &E 2@A
28367 &E 6@A
28368 &E 9@A
2836C &E A@A
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OONTENTS
x
F|e|d Serv|ce ver1.0 Sep.2006
B|ank page
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1. SYSTEM OONFlGRATlON
1
F|e|d Serv|ce ver1.0 Sep.2006
OUTLINE
1. SYSTEM CONFIGURATION
A. System conf|gurat|on
[1| Ma|n body [12| Sadd|e st|tch|ng stap|e f|n|sher (FS-607}
[2| Dehum|d|f|er fan heater (HT-503} [13| Punch k|t (PK-512/513}
[3| |arge capac|ty paper feed tray (|-202} [14| Oover |nserter (Pl-502}
[4| |arge capac|ty paper feed tray (PF-601} [15| Sadd|e st|tch|ng un|t (SD-501}
[5| Dehum|d|f|er fan heater (HT-504} [16| |arge capac|ty stacker (|S-501}
[6| Bu||t-|n type |mage contro||er (lO-408} [17| Punch and fo|d|ng un|t (FD-501}
[7| Server type |mage contro||er (lO-303} [18| stap|e f|n|sher (FS-503}
[8| Hard d|sk (HD-506} [19| Or|g|na| cover (OO-506}
[9| Output tray (OT-502} [20| Auto doub|e s|ded or|g|na| feeder (DF-609}
[10| Oonveyance coo||ng un|t (R-503} [21| Key counter
[11| Oonveyance coo||ng un|t (R-504}
a03ut1c001ca
[1]
[21]
[3]
[5]
[4]
[2]
[16]
[15]
[17]
[9]
[11]
[10]
[7]
[8]
[6]
[20]
[19]
[12]
[13]
[14]
[18]
1. SYSTEM OONFlGRATlON
2
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B. Conf|gurat|on for opt|ona| dev|ce connect|on
Note
Any comb|nat|on other than those ||sted be|ow |s not ava||ab|e.
*1 HT-504 can be connected to PF-601 arb|trar||y.
*2 HT-503 can be connected to |-202 arb|trar||y.
*3 PK-512/513 or Pl-502 can be connected to FS-607 arb|trar||y.
*4 se R-503 or R-504 as descr|bed be|ow:
When connect|ng to FS-503 :R-504
When not connect|ng to FS-503:R-503
R-504 can be subst|tuted for R-503, but R-503 cannot be used when connect|ng to FS-503.
*5 Metr|c dest|nat|on: Externa| (R-504/FD-501}
lnch dest|nat|on: Externa| (R-504}
No. Paper feed|ng opt|on Oomb|nat|ons for f|n|sh|ng AO power to be connected to
1 PF-601
*1
R-504
*4
FS-503 Externa| (R-504}
2 PF-601
*1
R-503
*4
FD-501 Externa| (FD-501}
3 PF-601
*1
R-503
*4
SD-501 Externa| (SD-501}
4 PF-601
*1
R-503
*4
|S-501 Externa| (|S-501}
5 PF-601
*1
R-504
*4
FD-501 FS-503 *5
6 PF-601
*1
R-504
*4
|S-501 FS-503 Externa| (R-504/|S-501}
7 PF-601
*1
R-503
*4
|S-501 SD-501 Externa| (|S-501/SD-501}
8 PF-601
*1
R-503
*4
FD-501 |S-501 Externa| (FD-501/|S-501}
9 PF-601
*1
R-503
*4
FD-501 SD-501 Externa| (FD-501/SD-501}
10 |-202
*2
FS-607
*3
-
11 PF-601
*1
OT-502 -
12 |-202
*2
OT-502 -
Maximum power consumption
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2. PRODOT SPEOlFlOATlONS
3
F|e|d Serv|ce ver1.0 Sep.2006
2. PRODUCT SPECIFICATIONS
A. Type
*1 PF-601 and |-202 are opt|ona|.
B. Funct|ons
Type Oonso|e type (f|oor-mounted type}
Oopy|ng method Four-drum tandem |aser e|ectrostat|c method
Or|g|na| stand F|xed
Or|g|na| a||gnment |eft rear standard
Photo conductor OPO
Wr|t|ng method Two-beam |aser scann|ng method
Paper capac|ty Three trays (500 sheets x 3, 80g/m
2
}
Mu|t| bypass (250 sheets, 80g/m
2
}
PF-601 (3000 sheets x 2, 80g/m
2
}
*1
|-202 (2500 sheets, 80g/m
2
}
*1
Or|g|na| Sheet, book, so||d object
Max. or|g|na| s|ze A3, or 11 x 17 (Oustom paper |s Max.303 x 438mm}
Oopy s|ze Tray1, 2, 3 SRA3, A3, B4, SRA4, A4, SRA4S, A4, A4S, B5, B5S, A5S
13 x 19, 12 x 18, 11 x 17, 8
1
/2 x 14, 8
1
/2 x 11, 8
1
/2 x 11S,
5
1
/2 x 8
1
/2S
8
1
/2 x 13, 8
1
/4 x 13, 8
1
/8 x 13
1
/4, 8 x 13
8K, 16K, 16KS
Tab paper (A4, 8
1
/2 x 11}
Oustom paper (Max. 330 x 487mm, M|n. 140 x 182 mm}
Bypass feed SRA3, A3, B4, SRA4, SRA4S, A4, A4S, B5, B5S, A5, A5S,
B6S, A6S,
13 x 19, 12 x 18, 11 x 17, 8
1
/2 x 14, 8
1
/2 x 11,
8
1
/2 x 11S, 5
1
/2 x 8
1
/2S
8
1
/2 x 13, 8
1
/2 x 13, 8
1
/8 x 13
1
/4, 8 x 13
8K, 16K, 16KS
Tab paper (A4, 8
1
/2 x 11}
Oustom paper (Max. 330 x 487mm, M|n. 140 x 182 mm}
AD SRA3, A3, B4, SRA4, SRA4S, A4, A4S, B5, B5S, A5, A5S
13 x 19, 12 x 18, 11 x 17, 8
1
/2 x 14, 8
1
/2 x 11,
8
1
/2 x 11S, 5
1
/2 x 8
1
/2S
8
1
/2 x 13, 8
1
/4 x 13, 8
1
/8 x 13
1
/4, 8 x 13
8K, 16K, 16KS
Oustom paper (Max. 330 x 487mm, M|n. 140 x 182 mm}
2. PRODOT SPEOlFlOATlONS
4
F|e|d Serv|ce ver1.0 Sep.2006
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*
1 When "smooth|ng" |s se|ected at the pr|nt sett|ng
*
2 When HD-506 |s |nsta||ed.
Magn|f|cat|on F|xed magn|f|-
cat|on
lnch: x 1.000, x 2.000, x 1.545, x 1.294, x 1.214,
x 0.785, x 0.772, x 0.647, x 0.500
Metr|c: x 1.000, x 2.000, x 1.414, x 1.224, x 1.154,
x 0.866, x 0.816, x 0.707, x 0.500
Zoom magn|f|-
cat|on
x 0.25 to x 4.00 (at the step of 0.1%}
Warm-up t|me lnch: 390 seconds or |ess
Metr|c: 420 seconds or |ess
F|rst copy out t|me Fu|| co|or 6.5 seconds or |ess (A4 / 8
1
/2 x 11}
Monochrome 6.5 seconds or |ess (A4 / 8
1
/2 x 11}
B|ack-and-wh|te 5.0 seconds or |ess (A4 / 8
1
/2 x 11}
Oont|nuous copy speed Fu|| co|or 65 cop|es /m|n. (A4 / 8
1
/2 x 11}
Monochrome 65 cop|es /m|n. (A4 / 8
1
/2 x 11}
B|ack-and-wh|te 65 cop|es /m|n. (A4 / 8
1
/2 x 11}
Oont|nuous copy count p to 9,999 sheets
Reso|ut|on Scan Ma|n scann|ng : 600 dp| Sub-scann|ng : 600 dp|
Wr|te Ma|n scann|ng : 600 dp| Sub-scann|ng : 600 dp| (1800 dp| *1}
Standard memory 256 MB for each co|or (Y, M, O, K}
Expans|on memory
(HD-506}
30 GB for each co|or (Y, M, O, K}
No. of or|g|na|s |n memory
(Reference va|ue}
Fu|| co|or ||ne1/||ne2/Dot1/Dot2: 23 sheets [5461 sheets *2|
Pr|or|ty |n h|gh compress|on: 110 sheets [16384 sheets *2|
Oond|t|ons Or|g|na|: KM =101/A3 (co|or}
Dens|ty: Standard
Mode: Text/Photo, pr|nted or|g|na|, ||fe s|ze
Memory capac|ty: Standard 256 MB
B|ack-and-
wh|te/mono-
chrome
||ne1/||ne2/Dot1/Dot2: 126 sheets or more [16384 sheets *2|
Pr|or|ty |n h|gh compress|on: 271 sheets or more [16384
sheets *2|
Oond|t|ons Or|g|na|: FA test chart =4 /A4
Dens|ty: Standard
Mode: Text/Photo, pr|nted or|g|na|, ||fe s|ze
Memory capac|ty: Standard 256 MB
lnterface sect|on RJ45 Ethernet, Ser|a| port (RS232-O}, Serv|ce port, Ser|a| port (SB
TypeB},Oonnector for pr|nter contro||er
parallel
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2. PRODOT SPEOlFlOATlONS
5
F|e|d Serv|ce ver1.0 Sep.2006
C. Ava||ab|e types of paper and ranges of paper we|ght
*1 Paper type of the |abe| paper can be P|a|n, H|gh Oua||ty, Oo|or Spec|f|c, or Ooated_G|, M|, GO, MO
paper. Ava||ab|e ranges of paper we|ght (th|ckness} of the |abe| paper are the same w|th those of the corre-
spond|ng paper type.
*
2 Pr|nt qua||ty not guaranteed.
*
3 Paper |oad|ng d|rect|on predeterm|ned, s|ng|e-s|ded pr|nt|ng on|y.
Type of paper Tray1, 2, 3 Bypass feed
P|a|n paper O
A4 or 8
1
/2 x 11 or |arger : 64 to 256 g/m
2
A4 or sma||er than 8
1
/2 x 11 : 64 to 209 g/m
2
O
64 to 300g/m
2
H|gh Oua||ty paper O
A4 or 8
1
/2 x 11 or |arger : 64 to 256 g/m
2
A4 or sma||er than 8
1
/2 x 11 : 64 to 209 g/m
2
O
64 to 300g/m
2

Oo|or Spec|f|c paper O
A4 or 8
1
/2 x 11 or |arger : 64 to 256 g/m
2
A4 or sma||er than 8
1
/2 x 11 : 64 to 209 g/m
2
O
64 to 300g/m
2

Ooated_G|, M|, GO , MO
paper

A4 or 8
1
/2 x 11 or |arger : 81 to 256 g/m
2
A4 or sma||er than 8
1
/2 x 11 : 81 to 209 g/m
2

64 to 300g/m
2
|abe| paper
*1
- O
OHP f||m
*1 *2
O O
lndex paper
*1 *3
O O
O:Ava||ab|e : Ava||ab|e on|y one sheet at a t|me -: Not ava||ab|e
2. PRODOT SPEOlFlOATlONS
6
F|e|d Serv|ce ver1.0 Sep.2006
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D. Mater|a|s
*
1 A4 or|g|na| at 5% coverage for each co|or.
*
2 The end of actua| usefu| ||fe |s reached when the number of sheets |s pr|nted, or when the tota| dr|ve d|s-
tance reaches a certa|n |eve|, wh|chever comes f|rst.
*
3 The end of actua| usefu| ||fe |s detected by the waste toner fu|| sensor prov|ded |n the toner co||ect|on box.
E. Ma|ntenance
*
1 The number of pr|nts |nc|ude a|| monochrome, so||d co|or, and fu|| co|or pr|nt|ngs.
*
2 The zone mean a temp&hum|d|ty range |nd|cated |n the graph be|ow.
Parts name sefu| ||fe Type name
Toner bott|e /Y 24,000 pr|nts
*1
TN610Y
Toner bott|e /M 24,000 pr|nts
*1
TN610M
Toner bott|e /O 24,000 pr|nts
*1
TN610O
Toner bott|e /K 35,000 pr|nts
*1
TN610K
Drum cartr|dge 200,000 pr|nts
*2
D-102
Deve|oper /Y 200,000 pr|nts
*2
Dv610 (Y}
Deve|oper /M 200,000 pr|nts
*2
Dv610 (M}
Deve|oper /O 200,000 pr|nts
*2
Dv610 (O}
Deve|oper /K 200,000 pr|nts
*2
Dv610 (K}
Toner co||ect|on box Assy 50,000 pr|nts
*3
A03A365
Ma|ntenance cyc|e Every 200,000 pr|nts
Mach|ne serv|ce ||fe 5,000,000 pr|nts or 5 years (wh|chever ear||er}
Ave. number of pr|nts
*1
35,000 to 75,000 per month
Max. number of pr|nts
*1
O zone
*2
: 300,000 per month, 10,000 per day
B,O zone
*2
: 150,000 per month, 8,500 per day
A zone
*2
: 100,000 per month, 5,000 per day
a03ut1c004ca
10
10
20
40
30
80
70
60
18
Q
A
C
B
20 23 30
Temperature (O}
H
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|
d
|
t
y

(
%
R
H
}
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2. PRODOT SPEOlFlOATlONS
7
F|e|d Serv|ce ver1.0 Sep.2006
F. Mach|ne data
G. Operat|ng env|ronment
Note
The |nformat|on here|n may be subject to change for |mprovement w|thout not|ce.
Power source lnch: AO208 to 240v 16A, 60Hz
Metr|c: AO230v 15A, 50Hz
Max|mum power consump-
t|on
lnch: 4,550W or |ess (B. When the type of the opt|ona| un|t connect|on con-
f|gurat|on (P2} |s No. 9}
3,950W or |ess (B. When the type of the opt|ona| un|t connect|on con-
f|gurat|on (P2} |s No. 10}
Metr|c: 4,060W or |ess (B. When the type of the opt|ona| un|t connect|on con-
f|gurat|on (P2} |s No. 9}
3,550W or |ess (B. When the type of the opt|ona| un|t connect|on con-
f|gurat|on (P2} |s No. 10}
D|mens|ons Ma|n body + OO-
506
786 (W} x 992 (D} x 1,056 (H} mm
Ma|n body + DF-
609 + R-503
+ |S-501
+ SD-501
3,852 (W} x 992 (D} x 1,414 (H} mm
We|ght Approx. 360kg
Temperature 10 to 30 O
Hum|d|ty 10 to 80%RH (w|th no condensat|on}
2. PRODOT SPEOlFlOATlONS
8
F|e|d Serv|ce ver1.0 Sep.2006
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3. PERlODlO OHEOK
9
F|e|d Serv|ce ver1.0 Sep.2006
MAINTENANCE
3. PERIODIC CHECK
3.1 Schedu|e
Guarantee per|od: 5 years or 5,000,000 pr|nts
Serv|ce |tem x 10,000 pr|nts No. of
execu-
t|ons
0
2
0
4
0
6
0
8
0
1
0
0
1
2
0
1
4
0
1
6
0
1
8
0
2
0
0
2
2
0
2
4
0
2
6
0
2
8
0
3
0
0
3
2
0
3
4
0
3
6
0
3
8
0
4
0
0
4
2
0
4
4
0
4
6
0
4
8
0
5
0
0
M
a
|
n

b
o
d
yMa|ntenance 1
Every 200,000 pr|nts
24 t|mes
Ma|ntenance 2
Every 400,000 pr|nts
12 t|mes
Ma|ntenance 3
Every 600,000 pr|nts
8 t|mes
Ma|ntenance 4
Every 1,000,000 pr|nts
4 t|mes
Ma|ntenance 5
Every 1,400,000 pr|nts
3 t|mes
Ma|ntenance 6
Every 2,000,000 pr|nts
2 t|mes
Ma|ntenance 7
Every 2,400,000 pr|nts
2 t|mes
Ma|ntenance 8
Every 4,000,000 pr|nts
1 t|mes
D
FMa|ntenance 1
Every 180,000 pr|nts
2 t|mes
P
FMa|ntenance 1
Every 200,000 pr|nts
24 t|mes
Ma|ntenance 2
Every 600,000 pr|nts
8 t|mes
Ma|ntenance 3
Every 2,400,000 pr|nts
2 t|mes
|

Ma|ntenance 1
Every 200,000 pr|nts
24 t|mes
Ma|ntenance 2
Every 600,000 pr|nts
8 t|mes
Ma|ntenance 3
Every 2,400,000 pr|nts
2 t|mes
R

Ma|ntenance 1
Every 200,000 pr|nts
24 t|mes
F
D
Ma|ntenance 1
Every 2,200,000 pr|nts
2 t|mes
3. PERlODlO OHEOK
10
F|e|d Serv|ce ver1.0 Sep.2006
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3
Ma|ntenance 1
Every 600,000 pr|nts
8 t|mes
Ma|ntenance 2
Every 3,000,000 pr|nts
1 t|mes
F
S
-
6
0
7Ma|ntenance 1
Every 200,000 pr|nts
24 t|mes
Ma|ntenance 2
Every 400,000 pr|nts
12 t|mes
Ma|ntenance 3
Every 1,000,000 pr|nts
4 t|mes
P
l
Ma|ntenance 1
Every 200,000 pr|nts
24 t|mes
Ma|ntenance 2
Every 600,000 pr|nts
8 t|mes
Ma|ntenance 3
Every 1,000,000 pr|nts
4 t|mes
Ma|ntenance 4
Every 3,000,000 pr|nts
1 t|mes
S
D
Ma|ntenance 1
Every 600,000 pr|nts
8 t|mes
Ma|ntenance 2
Every 1,400,000 pr|nts
3 t|mes
Serv|ce |tem x 10,000 pr|nts No. of
execu-
t|ons
0
2
0
4
0
6
0
8
0
1
0
0
1
2
0
1
4
0
1
6
0
1
8
0
2
0
0
2
2
0
2
4
0
2
6
0
2
8
0
3
0
0
3
2
0
3
4
0
3
6
0
3
8
0
4
0
0
4
2
0
4
4
0
4
6
0
4
8
0
5
0
0
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3. PERlODlO OHEOK
11
F|e|d Serv|ce ver1.0 Sep.2006
3.2 Ma|ntenance |tem
Note
For the rep|acement procedure of per|od|ca||y rep|aced parts, see "3.5 Ma|ntenance procedure of
the hous|ng sect|on" to "3.17 Ma|ntenance procedure of the fus|ng sect|on"
3.2.1 Ma|n body
The a|coho| descr|bed |n th|s sect|on represents the |sopropy| a|coho|.
A. Ma|ntenance 1 (Every 200,000 cop|es/pr|nts|
No. n|t
c|ass|f|cat|on
Descr|pt|on Ouant|ty lmp|ementat|on c|ass|f|cat|on Mater|a|s
Too|s used
O|ean|ng Oheck |ubr|cat|on Rep|acement
1 Externa|
sect|on
Dust-proof f||ter /1 assy
A03A122
Parts counter reset
(serv|ce mode}
1 Actua| rep|acement
cyc|e: var|es depend-
|ng on the coverage,
deve|op|ng ro||er
dr|ve d|stance and
temp/hum|d|ty.
Dust-proof f||ter /2 assy
65AA-142
1 Must be rep|aced
when rep|ac|ng the
dust-proof f||ter /1
assy.
dust-proof g|ass /Y, /
M, /O, /K
O|ean|ng pad
2 Scanner
sect|on
Scaner un|t (g|ass, M|r-
ror}
(} B|ower brush/
a|coho|/c|ean|ng pad
3 Photo con-
ductor sec-
t|on
Oharg|ng dust-proof f||-
ter

Drum cartr|dge
D-102
Parts counter reset
(serv|ce mode}
4 Actua| rep|acement
cyc|e: 106 km of
drum dr|ve d|stance,
or 130 km of |ubr|-
cant app|y|ng ro||er
dr|ve d|stance,
wh|chever comes
f|rst.
4 Deve|op|ng
sect|on
Deve|oper /Y
Dv610 (Y}
Parts counter reset
(serv|ce mode}
1 Actua| rep|acement
cyc|e: 130km of the
deve|op|ng ro||er
dr|ve d|stance
Deve|oper /M
Dv610 (M}
Parts counter reset
(serv|ce mode}
1
Deve|oper /O
Dv610 (O}
Parts counter reset
(serv|ce mode}
1
3. PERlODlO OHEOK
12
F|e|d Serv|ce ver1.0 Sep.2006
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4 Deve|op|ng
sect|on
Deve|oper /K
Dv610 (K}
Parts counter reset
(serv|ce mode}
1 Actua| rep|acement
cyc|e: 130km of the
deve|op|ng ro||er
dr|ve d|stance
Deve|op|ng un|t /Y A|coho|/Hydro w|pe
Deve|op|ng un|t /M
Deve|op|ng un|t /O
Deve|op|ng un|t /K
5 lntermed|ate
transfer sec-
t|on
Transfer be|t un|t
A035042
1
Toner co||ect|on sheet
65AA-293
1
Be|t O|ean|ng b|ade
A035530
Parts counter reset
(serv|ce mode}
1 Actua| rep|acement
cyc|e: 130km of be|t
c|ean|ng b|ade dr|ve
d|stance
1st transfer ro||er /Y
A035012
Parts counter reset
(serv|ce mode}
1
1st transfer ro||er /M
A035012
Parts counter reset
(serv|ce mode}
1
1st transfer ro||er /O
A035012
Parts counter reset
(serv|ce mode}
1
1st transfer ro||er /K
A035004
Parts counter reset
(serv|ce mode}
1
2nd transfer ro||er /p
65AA2611
1
Be|t dr|ve ro||er A|coho|/Hydro w|pe
2nd transfer ro||er /|w
65AA4501
1
Separat|on d|scharg-
|ng assy
A03A522
1
6 Reg|strat|on
sect|on
O|ean|ng stay Assy A|coho|/c|ean|ng pad
No. n|t
c|ass|f|cat|on
Descr|pt|on Ouant|ty lmp|ementat|on c|ass|f|cat|on Mater|a|s
Too|s used
O|ean|ng Oheck |ubr|cat|on Rep|acement
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3. PERlODlO OHEOK
13
F|e|d Serv|ce ver1.0 Sep.2006
7 Paper feed
sect|on
Paper feed ro||er rub-
ber
A|coho|/c|ean|ng pad
Separat|on ro||er rub-
ber

P|ck-up ro||er
8 Bypass tray
sect|on
Paper feed ro||er rub-
ber

Separat|on ro||er rub-


ber

P|ck-up ro||er
9 vert|ca| con-
veyance sec-
t|on
lntermed|ate convey-
ance Ro||er /1

10 AD AD conveyance ro||-
ers

11 Fus|ng
sect|on
Fus|ng ro||er /|w
A037203
1
Fus|ng paper ex|t ro||er
/p
A037225
2
Fus|ng paper ex|t ro||er
/|w
A|coho|/c|ean|ng pad
12 OT-502 Paper reta|ner ro||er
65AA4849
2
Paper ex|t ro||er
A0438907
1
Paper ex|t dr|ven ro||er
/2
65AA4818
4
No. n|t
c|ass|f|cat|on
Descr|pt|on Ouant|ty lmp|ementat|on c|ass|f|cat|on Mater|a|s
Too|s used
O|ean|ng Oheck |ubr|cat|on Rep|acement
3. PERlODlO OHEOK
14
F|e|d Serv|ce ver1.0 Sep.2006
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B. Ma|ntenance 2 (Every 400,000 cop|es/pr|nts|
No. n|t
c|ass|f|cat|on
Descr|pt|on Ouant|ty lmp|ementat|on c|ass|f|cat|on Mater|a|s
Too|s used
O|ean|ng Oheck |ubr|cat|on Rep|acement
1 Paper feed
sect|on
paper feed ro||er rub-
ber
25SA4096
3 Actua| rep|acement
count: 125,000 feed
Separat|on ro||er rub-
ber
25SA4096
3
2 reverse/
paper ex|t
sect|on
Reverse decur|er ro||er
A038605
1
Reverse gate A|coho|/c|ean|ng pad
3 Fus|ng
sect|on
Fus|ng ro||er /2
A037202
1 Mu|temp FF-RM
Fus|ng be|t
A037205
1
Be|t regu|at|on s|eeve
A037250
2
lnsu|at|ng s|eeve /p
A037295
2 Mu|temp FF-RM
Fus|ng bear|ng /|w 2
Fus|ng ro||er /1
A037201
1
Fus|ng bear|ng /p
A038078
2
Fus|ng dr|ve gear /O
A038095
1
Fus|ng bear|ng
56A7507
2
Fus|ng dr|ve gear /B
56A7507
1
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3. PERlODlO OHEOK
15
F|e|d Serv|ce ver1.0 Sep.2006
C. Ma|ntenance 3 (Every 600,000 cop|es/pr|nts|
No. n|t
c|ass|f|cat|on
Descr|pt|on Ouant|ty lmp|ementat|on c|ass|f|cat|on Mater|a|s
Too|s used
O|ean|ng Oheck |ubr|cat|on Rep|acement
1 Photocon-
ductor sec-
t|on
Oharg|ng dust-proof f||-
ter
65AA-387
1
2 Deve|op|ng
sect|on
Deve|op|ng un|t /Y
A03A370
1
Deve|op|ng un|t /M
A03A370
1
Deve|op|ng un|t /O
A03A370
1
Deve|op|ng un|t /K
A03B390
1
3 lntermed|ate
transfer sec-
t|on
Be|t c|eaner un|t
A03A515
Parts counter reset
(serv|ce mode}
1
Separat|on c|aw Assy
65AA-287
3
4 Reg|strat|on
sect|on
O|ean|ng stay Assy
65AA-462
1
5 Fus|ng un|t Fus|ng ||m|ter
65AA5365
1
Fus|ng bear|ng /|w
26NA5371
2
lnsu|at|ng s|eeve /|w
A037227
2 Mu|temp FF-RM
Fus|ng regu|at|on gear
/A
65AA7747
1
Fus|ng duct /2 Assy
A03A780
1
3. PERlODlO OHEOK
16
F|e|d Serv|ce ver1.0 Sep.2006
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D. Ma|ntenance 4 (Every 1,000,000 cop|es/pr|nts|
E. Ma|ntenance 5 (Every 1,400,000 cop|es/pr|nts|
F. Ma|ntenance 6 (Every 2,000,000 cop|es/pr|nts|
No. n|t
c|ass|f|cat|on
Descr|pt|on Ouant|ty lmp|ementat|on c|ass|f|cat|on Mater|a|s
Too|s used
O|ean|ng Oheck |ubr|cat|on Rep|acement
1 lntermed|ate
transfer sec-
t|on
2nd transfer earth p|ate
assy
65AA-456
1
2 Reverse/
paper ex|t
sect|on
Paper ex|t decur|er
ro||er
A038926
1
Gu|de p|ate /p A|coho|/c|ean|ng pad
3 Fus|ng sec-
t|on
Fus|ng dr|ve gear /M
A038093
1 Mu|temp FF-RM
No. n|t
c|ass|f|cat|on
Descr|pt|on Ouant|ty lmp|ementat|on c|ass|f|cat|on Mater|a|s
Too|s used
O|ean|ng Oheck |ubr|cat|on Rep|acement
1 lntermed|ate
transfer sec-
t|on
Be|t separat|on c|aw
so|eno|d
26NA8251
1
2 Bypass feed
tray sect|on
Paper feed ro||er rub-
ber
25SA4096
2 Actua| rep|acement
count: 125,000 feed
3 Reg|strat|on
sect|on
Reg|strat|on ro||er assy
65|A-464
1
No. n|t
c|ass|f|cat|on
Descr|pt|on Ouant|ty lmp|ementat|on c|ass|f|cat|on Mater|a|s
Too|s used
O|ean|ng Oheck |ubr|cat|on Rep|acement
1 vert|ca| con-
veyance sec-
t|on
lntermed|ate convey-
ance c|utch /1
56AA8201
1
2 AD lntermed|ate convey-
ance c|utch /2
56AA8201
1
lntermed|ate convey-
ance c|utch /3
56AA8201
1
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3. PERlODlO OHEOK
17
F|e|d Serv|ce ver1.0 Sep.2006
G. Ma|ntenance 7 (Every 2,400,000 cop|es/pr|nts|
H. Ma|ntenance 8 (Every 4,000,000 cop|es/pr|nts|
No. n|t
c|ass|f|cat|on
Descr|pt|on Ouant|ty lmp|ementat|on c|ass|f|cat|on Mater|a|s
Too|s used
O|ean|ng Oheck |ubr|cat|on Rep|acement
1 Paper feed
sect|on
P|ck-up ro||er
56AA-458
3 Actua| rep|acement
count: 800,000 feed
2 Fus|ng sec-
t|on
Fus|ng |amp /p
A03M31F (Europe}
A03M31E (.S.A}
1
Fus|ng heater |amp /4
A03M32F (Europe}
A03M32E (.S.A}
1
Sensor mount|ng p|ate
A assy
A03A737
1
Sensor mount|ng p|ate
B assy
A03A768
1
No. n|t
c|ass|f|cat|on
Descr|pt|on Ouant|ty lmp|ementat|on c|ass|f|cat|on Mater|a|s
Too|s used
O|ean|ng Oheck |ubr|cat|on Rep|acement
1 Paper feed
sect|on
Paper feed c|utch /1
56AA8201
1 Actua| rep|acement
count: 2,000,000
feed
Paper feed c|utch /2
56AA8201
1
Paper feed c|utch /3
56AA8201
1
Pre-reg|strat|on c|utch /1
56AA8201
1
Pre-reg|strat|on c|utch /2
56AA8201
1
Pre-reg|strat|on c|utch /3
56AA8201
1
2 Bypass feed
tray sect|on
P|ck-up ro||er
65AA-520
1 Actua| rep|acement
count: 800,000 feed
Paper feed c|utch /BP
56AA8201
1 Actua| rep|acement
count: 2,000,000
feed
3. PERlODlO OHEOK
18
F|e|d Serv|ce ver1.0 Sep.2006
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I. Spotted rep|acement part
3.2.2 DF
A. Ma|ntenance 2 (Every 1,800,000 cop|es/pr|nts|
3.2.3 PF
A. Ma|ntenance 1 (Every 200,000 cop|es/pr|nts|
No. n|t
c|ass|f|cat|on
Descr|pt|on Ouant|ty lmp|ementat|on c|ass|f|cat|on Mater|a|s
Too|s used
O|ean|ng Oheck |ubr|cat|on Rep|acement
1 AD AD conveyance
c|utch /1
A03M201
1 Actua| rep|acement
count: 3,600,000
pr|nts
2 AD conveyance
c|utch /2
A03M201
1
3 AD conveyance
c|utch /3
A03M201
1
4 AD pre-reg|strat|on
c|utch
A03M201
1
No. n|t
c|ass|f|cat|on
Descr|pt|on Ouant|ty lmp|ementat|on c|ass|f|cat|on Mater|a|s
Too|s used
O|ean|ng Oheck |ubr|cat|on Rep|acement
1 Paper feed
sect|on
Paper feed ro||er
13YH4064
1 Actua| rep|acement
count: 625,000 feed
P|ck-up ro||er
13YH4039
1
Separat|on ro||er
20AJ4015
1
No. n|t
c|ass|f|cat|on
Descr|pt|on Ouant|ty lmp|ementat|on c|ass|f|cat|on Mater|a|s
Too|s used
O|ean|ng Oheck |ubr|cat|on Rep|acement
1 Paper feed
sect|on
P|ck-up rubber A|coho|/c|ean|ng pad
Paper feed ro||er
Separat|on ro||er
PF separat|on gear
sect|on
(} A|coho|/c|ean|ng
pad/mu|temp FF-RM
2 Oonveyance
sect|on
vert|ca| conveyance
ro||er /1
A|coho|/c|ean|ng pad
Hor|zonta| convey-
ance ro||er /1

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3. PERlODlO OHEOK
19
F|e|d Serv|ce ver1.0 Sep.2006
B. Ma|ntenance 2 (Every 600,000 cop|es/pr|nts|
C. Ma|ntenance 3 (Every 2,400,000 cop|es/pr|nts|
No. n|t
c|ass|f|cat|on
Descr|pt|on Ouant|ty lmp|ementat|on c|ass|f|cat|on Mater|a|s
Too|s used
O|ean|ng Oheck |ubr|cat|on Rep|acement
1 Paper feed
sect|on
P|ck-up rubber
55vA4111
2 Actua| rep|acement
count: 300,000 feed
Paper feed ro||er
55vA-483
2
Separat|on ro||er
55vA-483
2
No. n|t
c|ass|f|cat|on
Descr|pt|on Ouant|ty lmp|ementat|on c|ass|f|cat|on Mater|a|s
Too|s used
O|ean|ng Oheck |ubr|cat|on Rep|acement
1 Paper feed
sect|on
Paper feed c|utch
56AA8201
2 Actua| rep|acement
count: 2,000,000
feed
Separat|on c|utch
56AA8201
2
2 Oonveyance
sect|on
vert|ca| conveyance
c|utch /1
56AA8201
1
vert|ca| conveyance
c|utch /2
56AA8201
1
vert|ca| conveyance
c|utch /3
56AA8201
1
Hor|zonta| convey-
ance c|utch /1
56AA8201
1
Hor|zonta| convey-
ance c|utch /2
56AA8201
1
Pre-reg|strat|on c|utch
56AA8201
1
3. PERlODlO OHEOK
20
F|e|d Serv|ce ver1.0 Sep.2006
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3.2.4 LU
A. Ma|ntenance 1 (Every 200,000 cop|es/pr|nts|
B. Ma|ntenance 2 (Every 600,000 cop|es/pr|nts|
C. Ma|ntenance 3 (Every 2,400,000 cop|es/pr|nts|
3.2.5 RU
A. Ma|ntenance 1 (Every 200,000 cop|es/pr|nts|
No. n|t
c|ass|f|cat|on
Descr|pt|on Ouant|ty lmp|ementat|on c|ass|f|cat|on Mater|a|s
Too|s used
O|ean|ng Oheck |ubr|cat|on Rep|acement
1 Paper feed
sect|on
P|ck-up ro||er A|coho|/c|ean|ng pad
Paper feed ro||er
Separat|on ro||er
Pre-reg|strat|on ro||er
Paper dust
remov|ng brush

| separat|on gear
sect|on
(} A|coho|/c|ean|ng
pad/mu|temp FF-RM
No. n|t
c|ass|f|cat|on
Descr|pt|on Ouant|ty lmp|ementat|on c|ass|f|cat|on Mater|a|s
Too|s used
O|ean|ng Oheck |ubr|cat|on Rep|acement
1 Paper feed
sect|on
P|ck-up ro||er
55vA-484
1 Actua| rep|acement
count: 300,000 feed
Paper feed ro||er
55vA-483
1
Separat|on ro||er
55vA-483
1
No. n|t
c|ass|f|cat|on
Descr|pt|on Ouant|ty lmp|ementat|on c|ass|f|cat|on Mater|a|s
Too|s used
O|ean|ng Oheck |ubr|cat|on Rep|acement
1 Paper feed
sect|on
Paper feed c|utch
56AA8201
1 Actua| rep|acement
count: 2,000,000
feed
Pre-reg|strat|on c|utch
56AA8201
1
No. n|t
c|ass|f|cat|on
Descr|pt|on Ouant|ty lmp|ementat|on c|ass|f|cat|on Mater|a|s
Too|s used
O|ean|ng Oheck |ubr|cat|on Rep|acement
1 Oonveyance
sect|on
Entrance ro||er /2 A|coho|/c|ean|ng pad
Entrance ro||er /1
Oonveyance ro||er
b
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F|e|d Serv|ce ver1.0 Sep.2006
3.2.6 FD
A. Ma|ntenance 1 (Every 2,200,000 pr|nts|
B. Spotted rep|acement part
3.2.7 FS
A. FS-503
(1| Ma|ntenance 1 (Every 600,000 pr|nts|
(2| Ma|ntenance 2 (Every 3,000,000 pr|nts|
No. n|t
c|ass|f|cat|on
Descr|pt|on Ouant|ty lmp|ementat|on c|ass|f|cat|on Mater|a|s
Too|s used
O|ean|ng Oheck |ubr|cat|on Rep|acement
1 Pl sect|on Paper feed rubber
13ON-443
2 Actua| rep|acement
count: 100,000 feed
Separat|on rubber
56BA-575
2
No. n|t
c|ass|f|cat|on
Descr|pt|on Ouant|ty lmp|ementat|on c|ass|f|cat|on Mater|a|s
Too|s used
O|ean|ng Oheck |ubr|cat|on Rep|acement
2 Pl sect|on P|ck-up rubber
50BA-574
6 Actua| rep|acement
count: 200,000 feed
No. n|t
c|ass|f|cat|on
Descr|pt|on Ouant|ty lmp|ementat|on c|ass|f|cat|on Mater|a|s
Too|s used
O|ean|ng Oheck |ubr|cat|on Rep|acement
1 Ma|n tray
sect|on
Paper ex|t ro||er /A
122H4825
8
No. n|t
c|ass|f|cat|on
Descr|pt|on Ouant|ty lmp|ementat|on c|ass|f|cat|on Mater|a|s
Too|s used
O|ean|ng Oheck |ubr|cat|on Rep|acement
1 Stap|er sec-
t|on
Stap|er un|t /Fr
15AA4222
1 Actua| rep|acement
count: 500,000 sta-
p|es
Stap|er un|t /Rr
15AA-450
1
3. PERlODlO OHEOK
22
F|e|d Serv|ce ver1.0 Sep.2006
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B. FS-607
(1| Ma|ntenance 1 (Every 200,000 pr|nts|
(2| Ma|ntenance 2 (Every 400,000 pr|nts|
(3| Ma|ntenance 3 (Every 1,000,000 pr|nts|
3.2.8 PI
A. Ma|ntenance 1 (Every 200,000 pr|nts|
No. n|t
c|ass|f|cat|on
Descr|pt|on Ouant|ty lmp|ementat|on c|ass|f|cat|on Mater|a|s
Too|s used
O|ean|ng Oheck |ubr|cat|on Rep|acement
1 Oonveyance
sect|on
Paper ex|t ro||er /A
(sponge ro||er}
122H4825
6
Paper ex|t ro||er /B
(sponge ro||er}
A04D8904
4
No. n|t
c|ass|f|cat|on
Descr|pt|on Ouant|ty lmp|ementat|on c|ass|f|cat|on Mater|a|s
Too|s used
O|ean|ng Oheck |ubr|cat|on Rep|acement
1 Oonveyance
sect|on
lntermed|ate convey-
ance ro||er (sponge
ro||er}
13OE4531
4 Actua| rep|acement
count: 200,000 feed
Stacker sec-
t|on
Paper ass|st ro||er
(sponge ro||er}
20AK4210
1
No. n|t
c|ass|f|cat|on
Descr|pt|on Ouant|ty lmp|ementat|on c|ass|f|cat|on Mater|a|s
Too|s used
O|ean|ng Oheck |ubr|cat|on Rep|acement
1 Stap|er sec-
t|on
Stap|er un|t /Fr
15JM-501
1 Actua| rep|acement
count: 200,000 sta-
p|es
Stap|er un|t /Rr
15JM-501
1
No. n|t
c|ass|f|cat|on
Descr|pt|on Ouant|ty lmp|ementat|on c|ass|f|cat|on Mater|a|s
Too|s used
O|ean|ng Oheck |ubr|cat|on Rep|acement
1 Paper feed
sect|on
P|ck-up ro||er A|coho|/c|ean|ng pad
Paper feed ro||er
Separat|on ro||er
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F|e|d Serv|ce ver1.0 Sep.2006
B. Ma|ntenance 2 (Every 600,000 pr|nts|
C. Ma|ntenance 3 (Every 1,000,000 pr|nts|
D. Ma|ntenance 4 (Every 3,000,000 pr|nts|
E. Spotted rep|acement part
3.2.9 SD
A. Ma|ntenance 1 (Every 600,000 pr|nts|
No. n|t
c|ass|f|cat|on
Descr|pt|on Ouant|ty lmp|ementat|on c|ass|f|cat|on Mater|a|s
Too|s used
O|ean|ng Oheck |ubr|cat|on Rep|acement
1 Paper feed
sect|on
Paper feed ro||er
13ON-446
2 Actua| rep|acement
count: 100,000 feed
Separat|on ro||er
13ON-443
2
No. n|t
c|ass|f|cat|on
Descr|pt|on Ouant|ty lmp|ementat|on c|ass|f|cat|on Mater|a|s
Too|s used
O|ean|ng Oheck |ubr|cat|on Rep|acement
1 Paper feed
sect|on
P|ck-up ro||er
50BA-574
2 Actua| rep|acement
count: 200,000 feed
No. n|t
c|ass|f|cat|on
Descr|pt|on Ouant|ty lmp|ementat|on c|ass|f|cat|on Mater|a|s
Too|s used
O|ean|ng Oheck |ubr|cat|on Rep|acement
1 Paper feed
sect|on
Torque ||m|ter
13ON4073
2 Actua| rep|acement
count: 600,000 feed
No. n|t
c|ass|f|cat|on
Descr|pt|on Ouant|ty lmp|ementat|on c|ass|f|cat|on Mater|a|s
Too|s used
O|ean|ng Oheck |ubr|cat|on Rep|acement
1 Paper feed
sect|on
Papaer feed c|utch /p
13ON8201
1 Actua| rep|acement
count: 1,000,000
feed
Papaer feed c|utch /|w
13ON8201
1
No. n|t
c|ass|f|cat|on
Descr|pt|on Ouant|ty lmp|ementat|on c|ass|f|cat|on Mater|a|s
Too|s used
O|ean|ng Oheck |ubr|cat|on Rep|acement
1 Tr|mmer sec-
t|on
Tr|mmer board assem-
b|y
15AN5282
Oounter reset
(l/O check mode}
1 Actua| rep|acement
count: 18,900 cuts
3. PERlODlO OHEOK
24
F|e|d Serv|ce ver1.0 Sep.2006
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B. Ma|ntenance 2 (Every 1,400,000 pr|nts|
C. Spotted rep|acement part
No. n|t
c|ass|f|cat|on
Descr|pt|on Ouant|ty lmp|ementat|on c|ass|f|cat|on Mater|a|s
Too|s used
O|ean|ng Oheck |ubr|cat|on Rep|acement
1 Tr|mmer sec-
t|on
Tr|mmer b|ade assem-
b|y
15AN-570
1 Actua| rep|acement
count: 37,500 cuts
No. n|t
c|ass|f|cat|on
Descr|pt|on Ouant|ty lmp|ementat|on c|ass|f|cat|on Mater|a|s
Too|s used
O|ean|ng Oheck |ubr|cat|on Rep|acement
1 Sadd|e
st|tch|ng sec-
t|on
Stap|er assemb|y /Rt
15AN-550
1 Actua| rep|acement
count: 1,000,000
stap|es
2 Stap|er assemb|y /|t
15AN-550
1
3 Tr|mmer sec-
t|on
Tr|mmer b|ade motor
15AN8002
1 Actua| rep|acement
count: 200,000 cuts
4 Tr|mmer press motor
15AN5092
1
5 Bund|e pro-
cess|ng sec-
t|on
Bund|e press stage
gear
15AN7719
1 Actua| rep|acement
count:500,000 sets
(Bund|e ex|t tray}
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F|e|d Serv|ce ver1.0 Sep.2006
3.3 Rep|acement parts ||st
3.3.1 Per|od|ca||y rep|acement parts ||st
Note
For the rep|acement procedure of per|od|ca||y rep|aced parts, see "3.5 Ma|ntenance procedure of
the hous|ng sect|on" to "3.17 Ma|ntenance procedure of the fus|ng sect|on".
The parts count No. g|ven |n the tab|e be|ow represents the number of "Count of spec|a| parts" |n
the Serv|ce mode.
A. Ma|n body
No. O|ass|f|cat|on Part name Part number Ot. Actua| rep|ace-
ment cyc|e
Parts count
No.
1 Externa| sec-
t|on
Dust-proof f||ter /1 assy A03A122 1 See P.29 2
2 Dust-proof f||ter /2 assy 65AA-142 1 Must be
rep|aced
when rep|ac-
|ng the dust-
proof f||ter /1
assy.
3
3 Photocon-
ductor sect|on
Drum cartr|dge D-102 4 See P.29 14, 16, 18, 20
4 Oharg|ng corona
Parts counter reset (Serv|ce
mode}
A03A460 4 See P.29 6, 8, 10, 12
5 Oharg|ng dust-proof f||ter 65AA-387 1 600,000 5
6 lntermed|ate
transfer sec-
t|on
Be|t O|ean|ng b|ade A035530 1 See P.29 37
7 1st transfer ro||er /Y A035012 1 200,000 39
8 1st transfer ro||er /M A035012 1 200,000 40
9 1st transfer ro||er /O A035012 1 200,000 41
10 1st transfer ro||er /K A035004 1 200,000 42
11 Transfer be|t A035042 1 200,000 34
12 2nd transfer ro||er /p 65AA2611 1 200,000 43
13 Separat|on c|aw assy 65AA-287 3 600,000 44
14 Be|t c|eaner un|t A03A515 1 600,000 35
15 Toner co||ect|on Sheet /1 65AA-293 1 200,000 36
16 2nd transfer ro||er /|w 65AA4501 1 200,000 48
17 2nd transfer earth p|ate assy 65AA-456 1 1,000,000 50
18 Be|t separat|on c|aw so|eno|d 26NA8251 1 1,400,000 47
19 Separat|on d|scharg|ng assy A03A522 1 See P.29 49
20 Deve|op|ng
sect|on
Deve|oper /Y Dv610 (Y} 1 See P.29 22
21 Deve|oper /M Dv610 (M} 1 See P.29 24
22 Deve|oper /O Dv610 (O} 1 See P.29 26
23 Deve|oper /K Dv610 (K} 1 200,000 28
24 Deve|op|ng un|t /Y A03A370 1 600,000 30
25 Deve|op|ng un|t /M A03A370 1 600,000 31
3. PERlODlO OHEOK
26
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26 Deve|op|ng
sect|on
Deve|op|ng un|t /O A03A370 1 600,000 32
27 Deve|op|ng un|t /K A03B390 1 600,000 33
28 Toner co||ec-
t|on box
Toner co||ect|on box A03A365 1 See P.29 1
29 Paper feed
sect|on
P|ck-up ro||er 56AA-458 3 800,000 78, 79, 80
30 Paper feed ro||er rubber 25SA4096 3 125,000 74, 75, 76
31 Separat|on ro||er rubber 25SA4096 3 125,000 74, 75, 76
32 Paper feed c|utch /1 56AA8201 1 2,000,000 82
33 Paper feed c|utch /2 56AA8201 1 2,000,000 83
34 Paper feed c|utch /3 56AA8201 1 2,000,000 84
35 Pre-reg|strat|on c|utch /1 56AA8201 1 2,000,000 86
36 Pre-reg|strat|on c|utch /2 56AA8201 1 2,000,000 87
37 Pre-reg|strat|on c|utch /3 56AA8201 1 2,000,000 88
38 Bypass feed
tray sect|on
P|ck-up ro||er 65AA-520 1 800,000 81
39 Paper feed ro||er rubber 25SA4096 1 125,000 77
40 Separat|on ro||er rubber 25SA4096 1 125,000 77
41 Paper feed c|utch /BP 56AA8201 1 2,000,000 85
42 vert|ca| con-
veyance sec-
t|on
lntermed|ate conveyance c|utch /1 56AA8201 1 2,000,000 89
43 Reg|strat|on
sect|on
O|ean|ng stay assy 65AA-462 1 600,000 92
44 Reg|strat|on ro||er assy 65|A-464 1 1,400,000 93
45 AD sect|on lntermed|ate conveyance c|utch /2 56AA8201 1 2,000,000 90
46 lntermed|ate conveyance c|utch /3 56AA8201 1 2,000,000 91
47 Reverse/
paper ex|t
sect|on
Reverse decur|er ro||er A038605 1 400,000 94
48 paper ex|t decur|er ro||er A038926 1 1,000,000 95
49 Fus|ng sec-
t|on
Fus|ng dr|ve gear /B A038082 1 400,000 61
50 Fus|ng duct 2 assy A03A780 1 600,000 65
51 Fus|ng dr|ve gear /M A038093 1 1,000,000 67
52 Fus|ng |amp /p A03M31F
A03M31E
1 2,400,000 68
53 Fus|ng ro||er /2 A037202 1 400,000 51
54 Fus|ng bear|ng 56A7507 2 400,000 66
55 Fus|ng dr|ve gear /O A038095 1 400,000 63
56 Fus|ng be|t A037205 1 400,000 53
57 Fus|ng ro||er /1 A037201 1 400,000 60
58 lnsu|at|ng s|eeve /p A037295 2 400,000 57
59 Fus|ng bear|ng /p A038078 2 400,000 62
60 Be|t regu|at|on s|eeve A037250 2 400,000 54
61 Fus|ng heater |amp /4 A03M32F
A03M32E
1 2,400,000 69
No. O|ass|f|cat|on Part name Part number Ot. Actua| rep|ace-
ment cyc|e
Parts count
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F|e|d Serv|ce ver1.0 Sep.2006
B. Opt|on
62 Fus|ng sec-
t|on
Fus|ng ro||er /|w A037203 1 200,000 52
63 Fus|ng bear|ng /|w 26NA5371 2 600,000 58
64 lnsu|at|ng s|eeve /|w A037227 2 600,000 59
65 Sensor mount|ng p|ate A assy A03A737 1 2,400,000 71
66 Sensor mount|ng p|ate B assy A03A768 1 2,400,000 70
67 Fus|ng paper ex|t ro||er /p A037225 2 200,000 55
68 Fus|ng regu|at|on gear /A 65AA7747 1 600,000 64
69 Fus|ng ||m|ter 65AA5365 1 600,000 56
70 OT-502 Paper reta|ner ro||er 65AA4849 2 200,000 113
71 Paper ex|t ro||er A0438907 1 200,000 111
72 Paper ex|t dr|ven ro||er /2 65AA4818 4 200,000 112
No. O|ass|f|cat|on Part name Part number Ot. Actua| rep|ace-
ment cyc|e
Parts count
No.
1 DF Paper feed ro||er 13YH4064 1 625,000 217
2 P|ck-up ro||er 13YH4039 1 625,000 218
3 Separat|on ro||er 20AJ4015 1 625,000 219
4 PF P|ck-up rubber 55vA4111 2 300,000 126, 130
5 Paper feed ro||er 55vA-483 2 300,000 127, 131
6 Separat|on ro||er 55vA-483 2 300,000 127, 131
7 Paper feed c|utch /1 56AA8201 1 2,000,000 128
8 Paper feed c|utch /2 56AA8201 1 2,000,000 132
9 Separat|on c|utch /1 56AA8201 1 2,000,000 129
10 Separat|on c|utch /2 56AA8201 1 2,000,000 133
11 vert|ca| conveyance c|utch /1 56AA8201 1 2,000,000 134
12 vert|ca| conveyance c|utch /2 56AA8201 1 2,000,000 135
13 vert|ca| conveyance c|utch /3 56AA8201 1 2,000,000 136
14 Hor|zonta| conveyance c|utch /1 56AA8201 1 2,000,000 137
15 Hor|zonta| conveyance c|utch /2 56AA8201 1 2,000,000 138
16 Pre-reg|strat|on c|utch 56AA8201 1 2,000,000 139
17 | P|ck-up ro||er 55vA-484 1 300,000 118
18 Paper feed ro||er 55vA-483 1 300,000 119
19 Separat|on ro||er 55vA-483 1 300,000 119
20 Paper feed c|utch 56AA8201 1 2,000,000 120
21 Pre-reg|strat|on c|utch 56AA8201 1 2,000,000 121
22 FD Paper feed rubber 13ON-443 2 100,000 153, 156
23 Separat|on rubber 56BA-575 2 100,000 154, 157
24 FS-503 Stap|er un|t/Fr 15AA4222 1 500,000 144
25 Stap|er un|t/Rr 15AA-450 1 500,000 145
26 Paper ex|t ro||er /A (sponge ro||er} 122H4825 8 600,000 147
No. O|ass|f|cat|on Part name Part number Ot. Actua| rep|ace-
ment cyc|e
Parts count
No.
3. PERlODlO OHEOK
28
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3.3.2 Spot rep|acement parts ||st
The parts shown be|ow are not per|od|ca||y rep|aced parts. However, be sure to rep|ace them when they get to
the actua| count va|ue.
A. Ma|n body
B. Opt|on
27 FS-607 Paper ex|t ro||er /A (sponge ro||er} 122H4825 6 200,000 196
28 Paper ex|t ro||er /B (sponge ro||er} A04D8904 4 200,000 197
29 lntermed|ate conveyance ro||er
(sponge ro||er}
13OE4531 4 200,000 198
30 Paper ass|st ro||er (sponge ro||er} 20AK4210 1 200,000 209
31 Stap|er un|t /Fr 15JM-501 1 200,000 189
32 Stap|er un|t /Rr 15JM-501 1 200,000 190
33 Pl Paper feed ro||er 13ON-446 2 100,000 201, 206
34 Separat|on ro||er 13ON-443 2 100,000 202, 207
35 P|ck-up ro||er 50BA-574 2 200,000 200, 205
36 Torque ||m|ter 13ON4073 2 600,000 203, 208
37 SD Tr|mmer board assemb|y 15AN5282 1 18,900 179
38 Tr|mmer b|ade assemb|y 15AN-570 1 37,500 178
No. O|ass|f|cat|on Part name Part number Ot. Actua| rep|ace-
ment cyc|e
Parts count
No.
1 AD sect|on AD conveyance c|utch /1 A03M201 1 3,600,000 96
2 AD conveyance c|utch /2 A03M201 1 3,600,000 97
3 AD conveyance c|utch /3 A03M201 1 3,600,000 98
4 AD pre-reg|strat|on c|utch A03M201 1 3,600,000 99
No. O|ass|f|cat|on Part name Part number Ot. Actua| rep|ace-
ment cyc|e
Parts count
No.
1 FD P|ck-up rubber 50BA-574 6 200,000 152, 155
2 Pl Paper feed c|utch /Rt 13ON8201 1 1,000,000 199
3 Paper feed c|utch /|w 13ON8201 1 1,000,000 204
4 SD Stap|er assemb|y /Rt 15AN-550 1 1,000,000 176
5 Stap|er assemb|y /|t 15AN-550 1 1,000,000 177
6 Tr|mmer b|ade motor 15AN8002 1 200,000 180
7 Tr|mmer press motor 15AN5092 1 200,000 185
8 Bund|e press stage gear 15AN7719 1 500,000 184
No. O|ass|f|cat|on Part name Part number Ot. Actua| rep|ace-
ment cyc|e
Parts count
No.
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3. PERlODlO OHEOK
29
F|e|d Serv|ce ver1.0 Sep.2006
3.4 Concept of parts ||fe
3.4.1 L|fe va|ue of consumab|es and parts
3.4.2 Cond|t|ons for ||fe spec|f|cat|ons va|ues
The rep|acement cyc|es (number of pr|nts} are va|ues ca|cu|ated based on the actua| ||fe of parts when pr|nt|ng |s
made under the cond|t|ons ||sted |n the tab|e be|ow. S|nce the |d|e runn|ng t|me (when not creat|ng an |mage} of
each part can vary w|de|y depend|ng on the pr|nt mode, the actua| ||fe cyc|e may become d|fferent between the
parts whose rep|acement cyc|e (number of sheets} are the same.
Parts name Rep|acement cyc|e Actua| ||fe/ver|f|cat|on method
Drum cartr|dge Every 200,000 pr|nts or
equ|va|ent
When 106 km of drum dr|ve d|stance, or
130 km of |ubr|cant app|y|ng ro||er dr|ve
d|stance |s reached, wh|chever comes
f|rst.
On the user screen, the ||fe counter shows
the rema|n|ng ||fe w|th percentage (100%
|s the end of ||fe}.
Deve|oper Every 200,000 pr|nts or
equ|va|ent
130km of deve|op|ng ro||er dr|ve d|stance.
On the user screen, the ||fe counter shows
the rema|n|ng ||fe w|th percentage (100%
|s the end of ||fe}.
Toner co||ect|on box Assy Every 50,000 pr|nts or
equ|va|ent
When the waste toner fu|| sensor (PS51}
detects the waste toner fu|| status.
Oharg|ng coronas Every 100,000 pr|nts or
equ|va|ent
Oharg|ng t|me of the charg|ng coronas |s
70 hours .
On the user screen, the ||fe counter shows
the rema|n|ng ||fe w|th percentage (100%
|s the end of ||fe}.
Dust-proof f||ter /1 assy Every 200,000 pr|nts or
equ|va|ent
var|es depend|ng on coverage, deve|op|ng
ro||er dr|ve d|stance, and temp./hum|d|ty.
On the user screen, the ||fe counter shows
the rema|n|ng ||fe w|th percentage (100%
|s the end of ||fe}.
Be|t c|eaner b|ade Every 200,000 pr|nts or
equ|va|ent
130km of the be|t c|eaner b|ade dr|ve d|s-
tance.
On the user screen, the ||fe counter shows
the rema|n|ng ||fe w|th percentage (100%
|s the end of ||fe}.
ltem Descr|pt|ons
Pr|nt|ng method Fu|| co|or s|x cop|es |nterm|ttent|y
Paper s|ze A4
Ooverage 5% coverage for each co|or
Env|ronmenta| temp/hum|d|ty O zone
3. PERlODlO OHEOK
30
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3.5 Ma|ntenance procedure of the hous|ng sect|on
3.5.1 Rep|ac|ng the Dust-proof f||ter /1 assy
A. Per|od|ca||y rep|aced parts/cyc|e
Dust-proof f||ter /1 assy: Every 200,000 pr|nts (actua| rep|acement cyc|e: var|es depend|ng on the cover-
age, the deve|op|ng ro||er dr|ve d|stance and temp/hum|d|ty}
B. Procedure
1. Remove the screw [1|, and remove the f||ter cover
[2|.
2. Remove the Dust-proof f||ter /1 assy [1|.
3. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a03uf2c001ca
[1] [2]
a03uf2c002ca
[1]
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3. PERlODlO OHEOK
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F|e|d Serv|ce ver1.0 Sep.2006
3.5.2 Rep|ac|ng dust-proof f||ter /2 assy
A. Per|od|ca||y rep|aced parts/cyc|e
Dust-proof f||ter /2 assy: Every 200,000 pr|nts
B. Procedure
1. |oosen the two screws [1| and remove the f||ter
cover [2|.
2. Pu|| out the dust-proof f||ter /2 assy [2| from the f||-
ter cover [1|.
3. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a03uf2c003ca
[1]
[2]
a03uf2c004ca
[1] [2]
3. PERlODlO OHEOK
32
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3.6 Ma|ntenance procedure of the photoconductor sect|on
3.6.1 Process un|t d|sassemb|y f|owchart
Open the toner supp|y sect|on.
Pu|| out the process un|t.
Remove the transfer be|t un|t.
Remov|ng drum cartr|dge Remov|ng deve|op|ng un|t
Remov|ng process un|t
Remov|ng |mage correct|on un|t
Open the fan cover /Fr.
Remov|ng charg|ng corona un|t
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3.6.2 Open|ng/c|os|ng toner supp|y sect|on
A. Procedure
1. Open the front door [1|.
2. |oosen the screws [2| and [3|, and open the toner
supp|y sect|on [4|.
Note
Do not exert force on the toner supp|y sect|on
when |t |s opened. Otherw|se the h|nge of the
toner supp|y sect|on may be deformed.
When c|os|ng the toner supp|y sect|on, be
sure to t|ghten the screw two turns w|th your
f|ngers before us|ng a screwdr|ver so as not
to str|p the thread.
a03uf2c037ca
[1] [4]
[2] [3]
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3. Remove the door |ock [2| on the |ns|de of the
toner supp|y sect|on [1|, and attach the |ock as a
stopper as shown |n the f|gure.
4. When c|os|ng the toner supp|y sect|on, fo||ow the
remova| steps |n reverse.
Note
When the toner supp|y sect|on |s opened, be
sure to use the door |ock as a stopper so as
not to h|t the toner supp|y sect|on w|th the
process un|t upon remova|.
a03uf2c038ca
[1] [2]
[1] [2]
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3.6.3 Pu|||ng out the process un|t
Note
In order to prevent ro||over acc|dents, safety feature of the product does not a||ow the process un|t
and the ADU to be pu||ed out at the same t|me.
Be sure to put the ADU |n the ma|n body before pu|||ng out the process un|t.
If you cannot pu|| out the process un|t, check the |ock |ever/1 and /2 for deformat|on and rep|ace
them as necessary. (See P.206|
1. Open the toner supp|y sect|on.
(See P.33}
2. |oosen the screw [1| and open the fan cover/Fr
[2|.
3. Push the mount hand|e /|t [1| and the process
mount hand|e /Rt [2| |nward together to un|ock
the process un|t [3|, and pu|| out the process un|t
[3| by ho|d|ng the hand|es.
a03uf2c039ca
[1] [2]
a03uf2c040ca
[1] [2]
[3]
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3.6.4 Remov|ng drum cartr|dge
A. Per|od|ca||y rep|aced parts/cyc|e
Drum cartr|dge: Every 200,000 pr|nts (actua| rep|acement cyc|e: 106 km of drum dr|ve d|stance, or 130 km
of ro||er dr|ve d|stance after |ubr|cat|on, wh|chever comes f|rst}
B. Procedure
Note
The product |nsta||s four drum cartr|dges one each for ye||ow, magenta, cyan, and b|ack, and they
are common parts. However, do not use a once-used drum cartr|dge for another co|or, or the o|d
rema|n|ng toner and the new toner w||| m|x up and the pr|nt qua||ty w||| degrade.
1. Pu|| out the process un|t.
(See P.35}
2. Remove the transfer be|t un|t.
(See P.39}
3. ||ft up the both ends [2| of the drum stay/p [1|,
grab the ends, and remove the drum cartr|dge/Y
[3|.
4. Remove the drum cartr|dge/M [4|, /O [5|, and /K
[6| |n the same manner as step 3.
Note
When |nsta|||ng drum cartr|dges, conf|rm that
the both ends of the cartr|dges are f|tted |n
the groove of the drum attachment b|ock/Fr
[7] and /Rr [8]. (Drum attachment b|ock/Fr [7]
and /Rr [8] shown on the |eft |s the one for
ye||ow drum cartr|dge. Insta|| magenta, cyan,
and b|ack drum cartr|dges |n the same man-
ner.|
When |nsta|||ng the drum cartr|dge/K [6], be
carefu| not to entang|e the sheet [9].
Do not damage or touch the drum photocon-
ductor area w|th bare hands.
When |eav|ng drum cartr|dges, be sure to
spread a sheet over the cartr|dges to protect
from ||ght, and put them |n a dark p|ace.
5. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a03uf2c005ca
[2]
[8]
[5] [6] [9] [4]
[3]
[1] [7]
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3.7 Ma|ntenance procedure of the charg|ng sect|on
3.7.1 Rep|ac|ng the charg|ng corona
A. Per|od|ca||y rep|aced parts/cyc|e
Oharg|ng corona: Every 100,000 pr|nts
Note
The product |nsta||s four charg|ng coronas one each for ye||ow, magenta, cyan, and b|ack, and
they are common parts. However, do not use a once-used charg|ng corona for another co|or, or
the o|d rema|n|ng toner and the new toner w||| m|x up and the pr|nt qua||ty w||| degrade.
1. Open the toner supp|y sect|on.
(See P.33}
2. P|ace the |ever [2| of the charg|ng corona [1| |n |ts
|ower r|ght pos|t|on, then pu|| the |ever toward you
to remove the charg|ng corona.
3. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[2]
[1]
8050ma3037
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3.7.2 Rep|ac|ng the charg|ng dust-proof f||ter
A. Per|od|ca||y rep|aced parts/cyc|e
Oharg|ng dust-proof f||ter: Every 600,000 pr|nts
B. Procedure
1. Open the toner supp|y sect|on.
(See P.33}
2. Remove the charg|ng dust-proof f||ter [3| from the
charg|ng suct|on assy [2| |nsta||ed |ns|de the toner
supp|y sect|on [1|.
3. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[2]
[3] [1]
8050ma3074
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3.8 Ma|ntenance procedure of the |ntermed|ate transfer sect|on
3.8.1 Remov|ng/|nsta|||ng the transfer be|t un|t
A. Procedure
1. Pu|| out the process un|t.
(See P.35}
2. Remove the screws [1|, 1 each.
3. |oosen the two screws [2|.
4. Turn the be|t pos|t|on|ng shaft [3| counterc|ock-
w|se, and remove the shaft.
5. Remove the support|ng shaft [3| from the charg|ng
suct|on assy [2| |nsta||ed |ns|de of the toner supp|y
un|t [1|.
Note
Support|ng shaft |s an ass|st dev|ce to |et the
transfer be|t un|t stand by |tse|f and the sup-
port|ng shaft shou|d be made ready before-
hand when remov|ng the transfer be|t un|t.
a03uf2c041ca
[1]
[2] [3] [1]
[2] [3]
[2]
[3] [1]
8050ma3044
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6. ||ft up the hand|es [1| and remove the transfer be|t
un|t [2|.
Note
Do not damage or touch the transfer be|t [3]
w|th bare hands.
When remov|ng the transfer be|t un|t, be sure
to ho|d the hand|es on both ends.
7. Attach the support|ng shaft [2| to the transfer be|t
un|t [1| and |et the un|t stand by |tse|f.
8. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
Note
Do not rotate the transfer be|t when the trans-
fer be|t un|t |s stand|ng a|one.
a03uf2c042ca
[1] [2]
[3]
[1] [2]
8050ma3046
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Note
Before |nsta|||ng the transfer be|t un|t [1],
rotate the cam [3] c|ockw|se as far as |t w|||
go.
When |nsta|||ng the transfer be|t un|t, a||gn the
gu|de p|ns [2] on the front and the rear of the
un|t w|th two notches of the transfer b|ock/Fr
[4] and two notches of the transfer b|ock/Rr
[5].
Be carefu| not to h|t the drum w|th the be|t.
a03uf2c043ca
[1]
[2]
[3]
[2]
[5] [4]
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3.8.2 Rep|ac|ng the be|t c|ean|ng b|ade
A. Per|od|ca||y rep|aced parts/cyc|e
Be|t O|ean|ng b|ade: Every 200,000 pr|nts
B. Procedure
1. Remove the be|t c|eaner un|t.
(See P.48}
2. Remove the two spr|ngs [1|.
3. Remove the O-c||p [2|, pu|| out the b|ade support
shaft [3|, and remove the be|t O|ean|ng b|ade [4|.
Note
When |nsta|||ng the be|t c|eaner un|t, app|y
sett|ng powder to ent|re surface of the trans-
fer be|t to wh|ch the be|t c|eaner un|t |s
attached.
Take extra care not to touch or damage the
b|ade of the be|t C|ean|ng b|ade [4].
4. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[1]
[3]
[2]
[3] [4]
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3.8.3 Rep|ac|ng 1st transfer ro||er /Y, /M, /C and /K
A. Per|od|ca||y rep|aced parts/cyc|e
Transfer ro||er /Y, /M, /O: Every 200,000 pr|nts
Transfer ro||er /K: Every 200,000 pr|nts
B. Procedure
1. Remove the transfer be|t.
(See P.44}
2. P|ace the transfer be|t un|t as shown |n the f|gure
on the |eft.
3. Remove the O-c||p [1|.
4. Remove the bear|ng [2| and s||de the stopper/4 [3|
to re|ease the t|p of the transfer re|ease arm [4|.
5. S||de and remove the 1st transfer ro||er/K [6|.
6. Remove the 1st transfer ro||er/Y, /M, /O [5|,1 each.
Note
Do not touch the ro||er surface of the 1st
transfer ro||er. When hand||ng the 1st transfer
ro||er, a|ways grasp |t by |ts meta| shaft.
Insta|| the 1st transfer ro||er so that the shaft
surface w|th two grooves (one for E-r|ng, the
other |s sha||ow| faces toward you.
When |nsta|||ng the 1st transfer ro||er, conf|rm
that the cab|es are secure|y fastened and the
p|ast|c f||ms on the cab|es are not tw|sted. If
the cab|es are not fastened, correct by press-
|ng the cab|es aga|nst the meta| frame s|de. If
the p|ast|c f||ms are tw|sted, move the f||ms to
the center of the cab|es.
7. Remove the E-r|ngs [7|, two each from the four
1st transfer ro||ers.
8. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[1] [1]
8050ma3053
[3] [4]
[2] [1]
[7]
[7] [5]
[7]
[7] [6]
[4] [3]
8050ma3055
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3.8.4 Rep|ac|ng the transfer be|t
A. Per|od|ca||y rep|aced parts/cyc|e
Transfer be|t: Every 200,000 pr|nts
B. Procedure
1. Remove the transfer be|t un|t.
(See P.39}
2. Remove the be|t c|eaner un|t.
(See P.48}
3. Remove the separat|on c|aw assy.
(See P.47}
4. Remove the two spr|ngs [1|.
[1] [1]
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5. Have the transfer be|t un|t [1| stand w|th |ts front
s|de fac|ng down.
6. Remove the screw [2| and re|ease the hand|e [3|.
7. Remove the two screws [4| and remove the shaft
stopper [5|.
8. Remove the screw [6| and remove the tens|on
p|ate /Rr [7|.
9. Remove the two screws [8| and remove the h|gh
vo|tage power supp|y co||ar/Rr [9|.
10. Remove the O-c||p [10| and remove the bear|ng
[11|.
11. Remove the transfer be|t [12| by pu|||ng |t stra|ght
up.
12. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
Note
When |nsta|||ng the tens|on p|ate/Rr, be sure
to push the project|on of the p|ate as far as |t
w||| go as shown |n the f|gure on the |eft. Do
not p|nch the b|ack sheet when t|ghten|ng the
screw.
When |nsta|||ng the C-c||p, ||ft up the shaft so
that the C-c||p |s secure|y f|tted |n the groove
of the shaft.
Insta|| the transfer be|t w|th the UP SIDE mark
fac|ng up.
Ho|d the transfer be|t by |ts both ends w|th|n
10 mm from the edge, and do not touch other
areas.
Do not damage or touch the transfer be|t w|th
bare hands.
When |nsta|||ng the transfer be|t c|eaner un|t,
app|y sett|ng powder to the ent|re surface of
the transfer be|t to wh|ch the be|t c|eaner un|t
|s attached.
[3] [6] [2]
[8]
[11]
8050ma3054
[7]
[5]
[4]
[9] [10]
[12]
[1]
8050ma3152
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3.8.5 Rep|ac|ng the 2nd transfer ro||er /Up
A. Per|od|ca||y rep|aced parts/cyc|e
2nd transfer ro||er /p: Every 200,000 pr|nts
B. Procedure
1. Remove the transfer be|t.
(See P.44}
2. ||ft the 2nd transfer ro||er /p [1| upward tempo-
rar||y, and remove the ro||er ob||que|y downward.
Note
the 2nd transfer ro||er /Up has been re|eased
s|nce the h|gh vo|tage power supp|y co||ar /Rr
|s removed.
Do not touch the ro||er surface of the 2nd
transfer ro||er /Up. When hand||ng the 2nd
transfer ro||er /Up, ho|d |t by |ts meta| shaft.
Insta|| the transfer ro||er/Lw w|th the concave
shaft end fac|ng down.
3. Remove the two bear|ngs [2| from the 2nd trans-
fer ro||er /p [1|.
4. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[2]
8050ma3056
[1]
[1] [2]
1
2
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3.8.6 Rep|ac|ng the separat|on c|aw assy
A. Per|od|ca||y rep|aced parts/cyc|e
Separat|on c|aw assy: Every 600,000 pr|nts
B. Procedure
1. Remove the transfer be|t un|t.
(See P.39}
2. Remove the screw [1| and remove the separat|on
c|aw un|t [2|.
Note
Do not damage or touch the transfer be|t [3]
w|th bare hands.
Before |nsta|||ng the separat|on c|aw un|t,
app|y sett|ng powder to ha|f the area [4] of the
transfer be|t [3].
3. Remove the three screws [1|, and remove the
three separat|on c|aw assys [2|.
4. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[2]
[2]
[1]
[4]
[3]
8050ma3050
[2]
[1]
8050ma3051
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3.8.7 Rep|ac|ng the be|t c|eaner un|t
A. Per|od|ca||y rep|aced parts/cyc|e
Be|t c|eaner un|t: Every 600,000 pr|nts (actua| rep|acement cyc|e: 130km of be|t O|ean|ng b|ade dr|ve d|s-
tance}
B. Procedure
1. Remove the transfer be|t un|t.
(See P.39}
2. Ho|d|ng the be|t c|eaner un|t [1|, remove the two
screws [2|, and remove the be|t c|eaner un|t.
Note
Hand|e the be|t c|eaner un|t gent|y when
remov|ng the un|t, or the toner accumu|ated
|n between the toner gu|de ro||er and the be|t
c|ean|ng be|t may sp|||. It |s norma| |f the toner
|s accumu|ated because the toner |s used to
gr|nd the be|t surface. If the toner |s sp|||ed
over the separat|on tab un|t, remove and
c|ean the un|t.
The be|t c|eaner un|t cons|sts of the be|t
c|ean|ng ro||er un|t and the fo||ow|ng compo-
nents: Be|t c|ean|ng b|ade: 1
Spr|ng: 2
C-c||p: 2
B|ade support shaft: 1
Toner co||ect|on sheet /1: 1
Toner co||ect|on sheet /2: 1
Screw: 3
Before |nsta|||ng the be|t c|eaner un|t, app|y
sett|ng powder to the part [3] on the transfer
be|t.
When |nsta|||ng the be|t c|eaner un|t, |nsert
the tow gu|des at the both bottom ends of the
be|t c|eaner un|t over the p|ns of the transfer
be|t un|t and t|ghten the screws.
3. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[1]
[2] [2]
[3]
8050ma3048
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3.8.8 Rep|ac|ng the toner co||ect|on sheet /1
A. Per|od|ca||y rep|aced parts/cyc|e
Toner co||ect|on Sheet /1: Every 200,000 pr|nts
B. Procedure
1. Remove the be|t c|eaner un|t.
(See P.48}
2. Remove the three screws [1|, toner co||ect|on
sheet /2 [2|, and the toner co||ect|on sheet /1 [3|.
Note
Do not bend or damage the PET sheet of the
toner co||ect|on sheet /1.
3. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[3] [2]
[1]
8050ma3159
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3.8.9 Rep|ac|ng the 2nd transfer ro||er /Lw and the transfer earth p|ate assy
A. Per|od|ca||y rep|aced parts/cyc|e
2nd transfer ro||er /|w: Every 200,000 pr|nts
2nd transfer earth p|ate assy: Every 1,000,000 pr|nts
B. Procedure
1. Remove the separat|on d|scharg|ng assy [1|.
(See P.48}
2. Remove the screw [2| and remove the 2nd trans-
fer earth p|ate assy [3|.
3. Remove the two O-c||ps [5|.
4. S||de the two bear|ngs [6| outward, and remove
the 2nd transfer ro||er /|w [4|.
5. Remove the two bear|ngs [6| from the 2nd trans-
fer ro||er /|w[4|.
Note
Do not touch the ro||er surface of the 2nd
transfer ro||er /Lw [4] w|th bare hands. A|ways
ho|d the 2nd transfer ro||er/Lw by |ts shaft.
When |nsta|||ng the 2nd transfer ro||er /Lw,
make sure that the shaft surface w|th a con-
cave port|on |s fac|ng the rear s|de of the
dev|ce. (The concave port|on shou|d not face
to the 2nd transfer earth p|ate assy.|
6. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[1]
[4]
[6]
[5] [6]
[5] [3] [2]
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3.8.10 Rep|ac|ng the be|t separat|on c|aw so|eno|d (SD1|
A. Per|od|ca||y rep|aced parts/cyc|e
Be|t separat|on c|aw so|eno|d (SD1}: Every 1,400,000 pr|nts
B. Procedure
1. Remove the transfer be|t un|t.
(See P.39}
D|sconnect the connector [1|.
2. Remove the screw [2| and re|ease the cab|e [4|
from the cab|e c|amp [3|.
3. Remove the two screws [5| and remove the be|t
separat|on c|aw so|eno|d (SD1} [6|.
Note
After |nsta|||ng the so|eno|d |ever, check |f the
shaft of SD1 s||des smooth|y.
4. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[2] [3] [4] [1]
8050ma3069
[6]
[5]
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3.8.11 Rep|ac|ng the separat|on d|scharg|ng assy
A. Per|od|ca||y rep|aced parts/cyc|e
Separat|on d|scharg|ng assy: Every 200,000 pr|nts
B. Procedure
1. Open the toner supp|y sect|on.
(See P.33}
2. Pu|| out the AD.
(See P.75}
3. Remove the fus|ng un|t.
(See P.85}
4. Remove the screw [1|, and remove the term|na|
cover [2|.
Note
When |nsta|||ng the term|na| cover, match the
project|on [3] w|th the pos|t|on|ng ho|e [4].
5. Remove the two separat|on |nsta||at|on screws [1|.
6. ||ft up the separat|on d|scharg|ng assy [2|, remove
the faston [3|, and remove the separat|on d|s-
charg|ng assy [2|.
Note
When remov|ng the faston from the separa-
t|on d|scharg|ng assy, pu|| out the cover sec-
t|on of the faston stra|ght.
When |nsta|||ng the separat|on d|scharg|ng
assy, t|ghten the separat|on |nsta||at|on screw
on the front s|de f|rst pos|t|on|ng the assy
proper|y. Then t|ghten the other separat|on
|nsta||at|on screw.
7. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a03uf2c045ca
[1] [2]
[3][4]
[2]
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3.9 Ma|ntenance procedure of the deve|op|ng sect|on
3.9.1 Rep|ac|ng the deve|oper /Y, /M, /C, /K
A. Per|od|ca||y rep|aced parts/cyc|e
Deve|oper /Y, /M, /O, /K: Every 200,000 pr|nts (actua| rep|acement cyc|e: 130km of the deve|op|ng ro||er
dr|ve d|stance}
B. Procedure
1. Remove the deve|op|ng un|t.
(See P.55}
2. Remove the f|x|ng screw [2| on the p|ate [1|, turn
the p|ate 90 degrees counterc|ockw|se, and rotate
the upper s|de of the deve|op|ng un|t to eject the
deve|oper. After that, repeat steps 3 and 4 to eject
a|| the deve|oper.
Note
Do not remove the cover [4] of the deve|op|ng
un|t or the deve|oper charg|ng funne| [3] when
eject|ng deve|oper.
After eject|ng deve|oper, be sure to put the
p|ate| [1] back to |ts or|g|na| pos|t|on, and
secure the p|ate w|th a screw.
3. Attach the rotat|ng j|g [1| |nsta||ed |ns|de the toner
supp|y un|t to the coup||ng [2| on the ag|tator
screw s|de, and turn the j|g |n the d|rect|on of the
arrow.
Note
Do not turn the coup||ng aga|nst the d|rect|on
of the arrow.
8050ma3149
[3] [1] [2] [4]
[1] [2]
8050ma3150
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4. Attach the rotat|ng j|g to the coup||ng [1| on the
deve|op|ng ro||er s|de, and turn the j|g |n the d|rec-
t|on of the arrow.
Note
Do not turn the coup||ng aga|nst the d|rect|on
of the arrow.
After rep|ac|ng the deve|op|ng un|t, be sure to
perform the "Toner Dens|ty Sensor In|t|a|
Auto. adjustment." |n serv|ce mode.(See
P.287|
[1]
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3.9.2 Rep|ac|ng the deve|op|ng un|t /C, /M, /Y, /K
A. Per|od|ca||y rep|aced parts/cyc|e
Deve|op|ng un|t /O: Every 600,000 pr|nts
Deve|op|ng un|t /M: Every 600,000 pr|nts
Deve|op|ng un|t /Y: Every 600,000 pr|nts
Deve|op|ng un|t /K: Every 600,000 pr|nts
B. Procedure
Note
Do not bend the tef|on coated sheet attached to the deve|op|ng ro||er s|de of the upper cover of
the deve|op|ng un|t.
A|ways use a hydro w|pe author|zed as a CE too| to c|ean the deve|op|ng un|t. Use of paper or
c|oth other than the spec|f|ed c|oth (hydro w|pe| w||| contam|nate the deve|op|ng contro| p|ate
|ns|de the deve|op|ng un|t w|th paper dust or ||nt and may cause wh|te bands on |mages.
The product |nsta||s four deve|op|ng un|ts one each for ye||ow, magenta, cyan, and b|ack, and they
are common parts. However, do not use a once-used deve|op|ng un|t for another co|or, or the o|d
rema|n|ng toner and the new toner w||| m|x up and the pr|nt qua||ty w||| degrade.
1. Open the toner supp|y sect|on.
(See P.33}
2. Remove the two screws [1| and remove the four
deve|op|ng support p|ate [3| |nsta||ed |ns|de the
toner supp|y sect|on [2|.
Note
When hav|ng the deve|op|ng un|t stand a|one,
|nsert a deve|op|ng support p|ate |nto the
body of the deve|op|ng un|t and use the p|ate
as a base so as to protect the br|st|e sect|on
of the toner from contact|ng other parts.
3. Pu|| out the process un|t.
(See P.35}
[2]
[3]
[3]
[1]
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4. Remove the screws [1|, three each, and remove
the upper s|de of the deve|op|ng ho|d|ng frames
[2| |n the d|rect|on of the arrow.
5. D|sconnect the four connectors [1| and remove
the three deve|op|ng un|ts /O, /M, /Y [2| and the
deve|op|ng un|t /K [3|.
6. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
Note
Before |nsta|||ng deve|op|ng un|ts w|thout
b|ack, attach |abe|s |nc|uded |n each of the
four un|t packages.
a03uf2c050ca
[2] [1] [2] [1]
[1] [2] [3]
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3.10 Ma|ntenance procedure of the toner co||ect|on box assy
3.10.1 Rep|ac|ng the toner co||ect|on box assy
A. Per|od|ca||y rep|aced parts/cyc|e
Toner co||ect|on box assy: Every 50,000 pr|nts
B. Procedure
1. Open the toner co||ect|on door [1|, and pu|| out the
toner co||ect|on box assy [2|.
2. Pee| off the |abe| [2| on the toner co||ect|on box
assy [1| and c|ose the open|ng [3| of the toner co|-
|ect|on box assy [1| w|th the |abe|.
3. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a03uf2c051ca [2]
[1]
[1]
[2]
[2]
[3]
8050ma3008
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3.11 Ma|ntenance procedure of the paper feed|ng sect|on
3.11.1 Rep|ac|ng the p|ck-up ro||er/paper feed ro||er rubber
A. Per|od|ca||y rep|aced parts/cyc|e
P|ck-up ro||er: Every 2,400,000 pr|nts (actua| rep|acement cyc|e: every 800,000 feed}
Paper feed ro||er rubber: Every 400,000 pr|nts (actua| rep|acement cyc|e: every 125,000 feed}
B. Procedure
Note
The tray /1 was used to |||ustrate the rep|acement procedure be|ow. The procedure |s the same for
the tray /2 and tray/3.
1. Pu|| out the paper feed tray /1 [1|.
2. Remove the four screws [2| and remove the paper
feed un|t cover [3|.
a03uf2c052ca [1]
[3] [3] [3] [2] [2]
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3. D|sconnect the connector [1|.
4. Remove the screw [2| and |oosen the f|x|ng shaft
screw [3|.
5. S||de the paper feed un|t [4| |n the d|rect|on of the
arrow, and ||ft the un|t to remove |t d|sconnect|ng
the connector [5|.
AB
6. Remove the two O-c||ps [1|, s||de the two bear|ngs
[2| outward, and remove the paper feed ro||er assy
[3|.
Note
Before |nsta|||ng the paper feed ro||er assy,
make sure the ro||ers are free of grease or
dust.
a03uf2c053ca
[4]
[1] [2] [3] [5]
a03uf2c054ca
[1]
[2] [3]
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7. Remove the bear|ng [1|.
8. Remove the O-c||p [2| and remove the p|ck-up
ro||er [3|.
Note
When |nsta|||ng the p|ck-up ro||er, be sure that
the arrow mark [4] |s fac|ng toward the C-c||p
[2].
9. Remove the O-c||p [5| and remove the paper feed
ro||er [6|.
Note
When |nsta|||ng the paper feed ro||er, be sure
that the arrow mark [7] |s fac|ng toward the
C-c||p [5].
10. Remove the paper feed ro||er rubber [8| from the
paper feed ro||er.
Note
When |nsta|||ng the paper feed ro||er rubber,
be sure that the pa|nted mark [9] |s fac|ng
toward the arrow mark [7].
11. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a03uf2c055ca
[8] [9]
[7]
[1] [5] [6] [2] [3]
[4]
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3.11.2 Rep|ac|ng the separat|on ro||er rubber
A. Per|od|ca||y rep|aced parts/cyc|e
Separat|on ro||er rubber: Every 400,000 pr|nts (actua| rep|acement cyc|e: every 125,000 feed}
B. Procedure
Note
The tray /1 was used to |||ustrate the rep|acement procedure be|ow. The procedure |s the same for
the tray /2 and tray /3.
1. Remove the paper feed ro||er assy
(See P.58}
2. Remove the O-c||p [1| and remove the separat|on
ro||er [2|.
Note
Before |nsta|||ng the separat|on ro||er, make
sure the ro||er |s free of grease or dust.
3. Remove the separat|on ro||er rubber [3| from the
separat|on ro||er [2|.
Note
When |nsta|||ng the separat|on ro||er rubber,
be sure that the pa|nted mark [4] |s fac|ng
toward the c-c||p [1].
4. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a03uf2c056ca
[1] [2]
[2] [4] [3]
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3.11.3 Rep|ac|ng the paper feed c|utch/pre-reg|strat|on c|utch
A. Per|od|ca||y rep|aced parts/cyc|e
Paper feed c|utch /1 - /3 (MO7, MO9, MO11}: Every 4,000,000 pr|nts (actua| rep|acement cyc|e: every
2,000,000 feed}
Pre-reg|strat|on c|utch /1 - /3 (MO8, MO10, MO12}: Every 4,000,000 pr|nts (actua| rep|acement cyc|e: every
2,000,000 feed}
B. Procedure
Note
The tray /1 was used to |||ustrate the rep|acement procedure be|ow. The procedure |s the same for
the tray /2 and tray /3.
1. Pu|| out the paper feed tray /1.
2. Remove the paper feed un|t.
(See P.58}
3. D|sconnect the connector [1|.
4. Remove the O-c||p [2| and remove the paper feed
c|utch /1 (MO7} [3|.
Note
When |nsta|||ng MC7, match the stopper [4]
w|th the gu|de [5].
5. D|sconnect the connector [6|.
6. Remove the O-c||p [7| and remove the pre-reg|s-
trat|on c|utch (MO8} [8|.
Note
When |nsta|||ng MC8, match the stopper [9]
w|th the gu|de [10].
7. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a03uf2c057ca [8] [7] [6] [5] [2]
[1] [3] [4] [10] [9]
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3.12 Ma|ntenance procedure of the bypass feed tray sect|on
3.12.1 Rep|ac|ng the p|ck-up ro||er/paper feed ro||er rubber
A. Per|od|ca||y rep|aced parts/cyc|e
P|ck-up ro||er: Every 4,000,000 pr|nts (actua| rep|acement cyc|e: every 800,000 feed}
Paper feed ro||er rubber: Every 1,400,000 pr|nts (actua| rep|acement cyc|e: every 125,000 feed}
B. Procedure
1. Pu|| out the AD.
(See P.75}
2. Remove the s|x screws [1| and remove the paper
feed so|eno|d cover [2|.
3. Remove the O-c||p [1|.
4. Remove the bear|ng [2| and remove the paper
feed ro||er un|t [3|.
a03uf2c058ca
[2] [1]
[1]
[3]
[1] [2]
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Note
When |nsta|||ng the paper feed ro||er un|t [1],
be sure to f|t the actuator [2] |n the detect|on
sect|on of the paper empty sensor/BP (PS47|
[3].
When |nsta|||ng the paper feed ro||er un|t [1],
br|ng the t|p of the paper feed ||ft-up |ever [4]
|nto contact w|th the undersurface of the
p|ate of the paper feed ro||er un|t [1].
5. Remove the O-c||p [1|, pu|| out the shaft [2|, and
remove the p|ck-up ro||er assy [3|.
6. Remove the p|ck-up ro||er [4| from the p|ck-up
ro||er assy [3|.
7. Remove the paper feed ro||er assy [2| from the
shaft [1|.
8. Remove the paper feed ro||er rubber [3| from the
paper feed ro||er assy [2|.
Note
When |nsta|||ng the paper feed ro||er rubber,
be sure that the pa|nted mark [4] |s fac|ng
toward the gear [5].
9. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[1]
[3] [2] [4]
8050ma3079
[4] [1]
[3] [2]
8050ma3077
a03uf2c059ca [1]
[4]
[5] [3] [2]
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3.12.2 Rep|ac|ng the separat|on ro||er rubber
A. Per|od|ca||y rep|aced parts/cyc|e
Separat|on ro||er rubber: Every 1,400,000 pr|nts (actua| rep|acement cyc|e: every 125,000 feed}
B. Procedure
1. Remove the p|ck-up ro||er and the paper feed
ro||er assy.
(See P.63}
2. Remove the two spr|ngs [1|.
3. Remove the O-c||p [2|, pu|| out the shaft [3|, and
remove the separat|on ro||er assy [4|.
4. Remove the separat|on ro||er rubber [5| from the
separat|on ro||er assy.
Note
When |nsta|||ng the separat|on ro||er rubber,
be sure that the pa|nted mark [6] |s fac|ng
toward the gear [7].
5. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a03uf2c060ca
[6]
[7] [1] [4] [2] [3]
[5]
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3.12.3 Rep|ac|ng the paper feed c|utch/BP (MC6|
A. Per|od|ca||y rep|aced parts/cyc|e
Paper feed c|utch/BP (MO6}: Every 4,000,000 pr|nts (actua| rep|acement cyc|e: every 2,000,000 feed}
B. Procedure
1. Open the toner supp|y sect|on.
(See P.33}
2. Pu|| out the AD.
(See P.75}
3. Remove the fus|ng un|t.
(See P.85}
4. Remove the four screws [1|. (One screw |s |ocated
at the bottom of the AD cover /Rt [2|.}
5. Pu|| out the AD cover /Rt [2| ha|fway, d|sconnect
the two connectors [3|, and remove the AD
cover /Rt [2|.
6. D|sconnect the connector [4|.
7. Remove the screw [5| and remove the AD
re|ease |ever [6|.
8. Remove the two screws [7| and remove the AD
cover /|t [8|.
a03uf2c061ca
[3]
[2] [1]
[2] [1]
[8] [4] [5]
[6] [7]
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9. D|sconnect the connector [1|.
10. Remove the O-c||p [2| and remove the paper feed
c|utch/BP (MO6} [3|.
Note
When |nsta|||ng MC6 [1], match the stopper
[2] w|th the gu|de [3].
11. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[1]
[2] [3]
8050ma3082
a03uf2c062ca
[2]
[3] [1]
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3.13 Ma|ntenance procedure of the vert|ca| conveyance sect|on
3.13.1 Rep|ac|ng the |ntermed|ate conveyance c|utch /1 (MC13|
A. Per|od|ca||y rep|aced parts/cyc|e
lntermed|ate conveyance c|utch /1 (MO13}: Every 2,000,000 pr|nts
B. Procedure
1. Remove the r|ght cover /|w1 and /|w2.
(See P.171}
2. Pu|| out the paper feed tray /1 [1|, /2 [2|, and /3
[3|.
3. Remove the three screws [4| and remove the r|ght
cover /|w3 [5|.
Note
Remove the r|ght cover/Up1 before |nsta|||ng
the LU-202.
(See P.171|
a03uf2c063ca
[4] [5]
[3] [2] [1]
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4. Push up the two tabs [2| and separate the vert|ca|
conveyance sect|on [3| from the bypass up/down
cover [2|.
5. Remove the seven screws [1|.
6. Pu|| out the vert|ca| conveyance sect|on [2|, d|s-
connect the connector [3|, and remove the vert|-
ca| conveyance sect|on [2|.
Note
A|ways c|ose the vert|ca| conveyance door
and t|ghten the screws when |nsta|||ng the
vert|ca| conveyance sect|on.
7. D|sconnect the connector [1|.
8. Remove the E-r|ng [2|, spacer [3|, and the gear
[4|.
9. Remove the O-c||p [5| and remove the |ntermed|-
ate conveyance c|utch /1 (MO13} [6|.
Note
When |nsta|||ng MC13, match the stopper [7]
w|th the gu|de [8].
10. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a03uf2c064ca
[1] [2] [2]
[2] [3]
[1]
a03uf2c065ca [3] [2] [10]
[1]
a03uf2c066ca
[2] [3] [4] [6] [7]
[8] [5] [1]
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3.14 Ma|ntenance procedure of the reg|strat|on sect|on
3.14.1 Rep|ac|ng the c|ean|ng stay assy
A. Per|od|ca||y rep|aced parts/cyc|e
O|ean|ng stay assy: Every 600,000 pr|nts
B. Procedure
1. Open the toner supp|y sect|on.
(See P.33}
2. Pu|| out the AD.
(See P.75}
3. Remove the three screws [1| and remove the
cover [2|.
4. Remove the two screws [3| and remove the c|ean-
|ng stay assy [4|.
5. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a03uf2c067ca
[1] [2]
[3] [3] [4]
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3.14.2 Rep|ac|ng the reg|strat|on ro||er assy
A. Per|od|ca||y rep|aced parts/cyc|e
Reg|strat|on ro||er assy: Every 1,400,000 pr|nts
B. Procedure
1. Remove the c|ean|ng stay assy.
(See P.70}
2. Remove the AD cover /Rt, AD re|ease |ever,
and AD cover /|t.
(See P.66}
3. Remove the term|na| cover. (See P.52}
4. Remove the two screws [1| and remove the gear
cover [2|.
5. D|sconnect the connector [3| and remove the w|re
from the two c|amps.
6. Remove the O-c||ps [4| and remove the bear|ngs
[5| at the both and rear s|des on the reg|strat|on
assy.
7. Remove the two screws [6| and remove the reg|s-
trat|on un|t [7|.
Note
Before remov|ng the reg|strat|on un|t [7],
open the conveyance gu|de p|ate/Up [8],
move the reg|strat|on un|t toward the rear
s|de of the ADU, and pu|| the shaft on the front
s|de out of the ADU pane|.
When |nsta|||ng the reg|strat|on un|t, be care-
fu| not to scratch the surface of the gu|de
p|ate where contacts w|th paper.
8050ma3208
[4]
[5]
[5] [4]
[1] [2] [8] [6]
[6] [7]
[3]
3. PERlODlO OHEOK
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8. Remove the E-r|ng [1|, reg|strat|on gear [2|, and
the p|n [3|.
Note
When |nsta|||ng the reg|strat|on gear [2], make
sure you |nsta|| the p|n [3].
9. Remove the two spr|ngs [4|.
10. Remove the two E-r|ngs [5| and the two bear|ngs
[6|.
8050ma3209
[1] [3] [2]
[4] [6]
[6] [5] [4]
[5]
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11. D|sengage the hooked end [2| of the spr|ng [1|,
and remove the reg|strat|on ro||er assy [3|.
Note
Make sure to attach the spr|ng [1] as shown
|n the f|gure on the |eft.
8050ma3210
[3]
[2] [1]
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12. Remove the E-r|ng [1|, and remove the spacer/1
[3|, /2 [4|, reg|strat|on regu|at|ng p|ate [5| (together
w|th the spr|ng [6|}, torque ||m|ter [7|, and p|n/A [8|
from the reg|strat|on ro||er assy [2|.
Note
When |nsta|||ng the reg|strat|on regu|at|ng
p|ate, |nsert the two |ndentat|ons [9] over the
two project|ons [10] on the torque ||m|ter.
13. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[8]
[2]
[3]
[6]
[4] [5] [10]
[7]
[9]
[1]
8050ma3211
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3.15 Ma|ntenance procedure of the ADU sect|on
3.15.1 Rep|ac|ng the |ntermed|ate conveyance c|utch/2 (MC4| and /3 (MC5|
A. Per|od|ca||y rep|aced parts/cyc|e
lntermed|ate conveyance c|utch/2 (MO4}: Every 2,000,000 pr|nts
lntermed|ate conveyance c|utch/3 (MO5}: Every 2,000,000 pr|nts
B. Procedure
1. Open the toner supp|y sect|on.
(See P.33}
2. Wh||e re|eas|ng the |ock [2| of the AD re|ease
|ever [1|, turn the |ever counterc|ockw|se, and pu||
out the AD [3|.
Note
In order to prevent ro||over acc|dents, safety
feature of the product does not a||ow the pro-
cess un|t and the ADU to be pu||ed out at the
same t|me.
Be sure to put the process un|t |n the ma|n
body before pu|||ng out the ADU.
If you cannot pu|| out the ADU, check the |ock
|ever/1 and /2 for deformat|on and rep|ace
them as necessary.
(See P.204|
a03uf2c068ca
[3]
[2] [1]
3. PERlODlO OHEOK
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3. Remove the AD cover/Rt.
(See P.66}
4. D|sconnect the connector [1|.
5. Remove the O-c||p [2| and remove the |ntermed|-
ate conveyance c|utch/2 (MO4} [3|.
Note
When |nsta|||ng MC4, match the stopper [4]
w|th the gu|de [5].
6. D|sconnect the connector [6|.
7. Remove the O-c||p [7| and remove the |ntermed|-
ate conveyance c|utch/3 (MO5} [8|.
Note
When |nsta|||ng MC5, match the stopper [9]
w|th the gu|de [10].
8. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a03uf2c069ca
[8] [6] [1] [3] [2]
[4] [5] [7] [9] [10]
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3.15.2 Rep|ac|ng the ADU conveyance c|utch/1 (MC1|, /2 (MC2|, /3 (MC3|, and the ADU pre-reg|s-
trat|on c|utch (MC18|
A. Spot rep|acement parts/cyc|e
AD conveyance c|utch/1 (MO1} : 3,600,000 pr|nts
AD conveyance c|utch/2 (MO2}: 3,600,000 pr|nts
AD conveyance c|utch/3 (MO3} : 3,600,000 pr|nts
AD pre-reg|strat|on c|utch (MO18} : 3,600,000 pr|nts
B. Procedure
1. Open the toner supp|y sect|on.
(See P.33}
2. Pu|| out the AD.
(See P.75}
3. Remove the fus|ng un|t.
(See P.85}
4. Remove the AD cover/Rt.
(See P.66}
5. Remove the AD cover/|t.
(See P.66}
6. D|sconnect the connector [1|.
7. Remove the O-c||p [2|, and remove the MO1 and
the MO2 [3|.
Note
When |nsta|||ng the MC1 and the MC2, a||gn
the stopper [4] w|th the gu|de.
8. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[4] [3] [2] [1] [4] [3] [2] [1]
a03uf2c138ca
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9. Remove the three screws [1|, and remove the
AD |ock so|eno|d un|t [2|.
10. D|sconnect the connector [3|.
11. Remove the two O-c||ps [4|, the AD conveyance
c|utch/3 (MO3} [5|, and the AD pre-reg|strat|on
c|utch (MO18} [7|.
Note
When |nsta|||ng the MC3 and the MC18, a||gn
the stopper [6] w|th the gu|de [8].
12. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[2]
[1]
[5] [7] [8]
[6] [4]
[3]
a03uf2c139ca
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3.16 Ma|ntenance procedure of the reverse/paper ex|t sect|on
3.16.1 Rep|ac|ng Reverse decur|er ro||er
A. Per|od|ca||y rep|aced parts/cyc|e
Reverse decur|er ro||er: Every 400,000 pr|nts
B. Procedure
1. Pu|| out the AD.
(See P.75}
2. Remove the fus|ng un|t.
(See P.85}
3. Remove the two screws [1|.
4. Re|ease the hook [3| of the spr|ng from the screw
[2|, and remove the two screws [2|, [4|.
5. Remove the paper eject gu|de p|ate /4 assy [5|.
[1]
[4] [3] [2]
[5]
8050ma3096
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6. Remove the screw [1|, and remove the knob [2|.
7. Remove the paper ex|t mount|ng p|ate/Fr [3| and
the spr|ng [4|.
8. Remove the two screws [5| and remove the bear-
|ng [6|.
9. Remove the E-r|ng [7|, spacer [8|, bear|ng [9|, and
paper ex|t mount|ng p|ate/Rr [10|.
10. Remove the spr|ng [11| and the spacer [12|.
11. Remove the bear|ng [13| and the reverse decur|er
ro||er [14|.
12. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
8050ma3097
[4] [2] [1] [3]
[7] [8]
[12] [13] [11] [10] [9]
[5]
[14] [6]
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3.16.2 Rep|ac|ng the paper ex|t decur|er ro||er
A. Per|od|ca||y rep|aced parts/cyc|e
paper ex|t decur|er ro||er: Every 1,000,000 pr|nts
B. Procedure
1. Remove the |eft cover.
(See P.170}
2. Pu|| out the AD.
(See P.75}
3. D|sconnect the two connectors [1|.
4. Remove the four screws [2|.
a03uf2c070ca
[2]
[1]
3. PERlODlO OHEOK
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5. |ower the front upper port|on [2| of the paper ex|t
un|t [1|, and remove the paper ex|t un|t tak|ng care
not to h|t the frame [4| w|th the p|n [3|.
Note
When |nsta|||ng the paper ex|t un|t, |nsert the
tab [5] |nto the s|ot on the frame f|rst.
6. Remove the four screws [1| and remove the
strengthen|ng p|ate/|t [2|.
[1]
[3]
[2] [5] [4]
a03uf2c071ca
a03uf2c072ca
[1] [2] [1]
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7. Remove the E-r|ng [1| and the gear [2|.
Note
When |nsta|||ng the gear [2], be sure that the
arrow mark [3] |s fac|ng toward the E-r|ng [1].
8. Remove the E-r|ng [4| and the gear [5|.
9. Remove the E-r|ng [6| and the gear [7|.
Note
When |nsta|||ng the gear [7], be sure that the
arrow mark [8] |s fac|ng toward the E-r|ng [6].
a03uf2c073ca
[1] [2] [6] [5] [4] [7]
[8] [3]
3. PERlODlO OHEOK
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10. Remove the E-r|ng [1| and the bear|ng [2|.
11. Remove the E-r|ng [3| and the bear|ng [4|.
12. Remove the paper ex|t decur|er ro||er [5|.
13. Remove the two E-r|ngs [1|, and remove the two
bear|ngs [2|.
14. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a03uf2c074ca
[5]
[4] [3] [2] [1]
a03uf2c075ca
[1] [2] [2] [1]
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3.17 Ma|ntenance procedure of the fus|ng sect|on
3.17.1 Remov|ng/|nsta|||ng the fus|ng un|t
Caut|on:
Immed|ate|y after turn|ng off the ma|n power sw|tch (SW1| or the power sw|tch (SW2|, the fus|ng
sect|on |s very hot and you may get burnt. Be sure to start operat|ons when the temperature coo|s
down suff|c|ent|y.
A. Procedure
1. Open the front door and the toner supp|y sect|on.
(See P.33}
2. Pu|| out the AD.
(See P.75}
3. Remove the screw [1|, and remove the connector
cover [2|.
4. D|sconnect the connector [3|.
a03uf2c006ca
[3]
[2] [1]
3. PERlODlO OHEOK
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5. Remove the screw [1|, and remove the knob [2|.
6. Remove the two screws [3| and remove the fus|ng
cover /Fr [4|.
7. D|sconnect the two connectors [1|.
8. Open the reverse/ex|t sect|on [2|.
9. Remove the screw [3| and remove the fus|ng un|t
[4|.
Note
When |nsta|||ng/remov|ng the fus|ng un|t, be
sure to ho|d both ends of the un|t and s||de |t
toward you |n the d|rect|on of the arrow
before ||ft|ng up the un|t.
10. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a03uf2c007ca
[1]
[3]
[4]
[2]
a03uf2c008ca
[4] [2]
[1] [3]
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3.17.2 Rep|ac|ng the fus|ng dr|ve gear /B and the fus|ng duct 2 assy
A. Per|od|ca||y rep|aced parts/cyc|e
Fus|ng dr|ve gear /B: Every 400,000 pr|nts
Fus|ng duct 2 assy: Every 600,000 pr|nts
B. Procedure
1. Remove the fus|ng un|t.
(See P.85}
2. Remove the two screws [1| and remove the fus|ng
cover/Rr [2|.
3. D|sconnect the connector [1|.
4. Remove the screw [2| and re|ease the fus|ng duct
2 assy [3|.
5. Remove the screw [4| and remove the sensor
pos|t|on|ng p|ate assy [5|.
Note
Make sure that the fus|ng duct /2 assy |s
re|eased before remov|ng the fus|ng dr|ve
assy. If you attept to remove the fus|ng dr|ve
assy w|th the fus|ng duct /2 assy secured,
fus|ng heater |amp /4 (L5| may be broken.
6. Remove the four screws [6| and remove the fus|ng
dr|ve assy [7|.
a03uf2c009ca
[2]
[1]
a03uf2c010ca
[6] [5] [4]
[6] [1] [2] [3] [7]
3. PERlODlO OHEOK
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7. Remove the fus|ng dr|ve gear /B [1|.
Note
When |nsta|||ng new fus|ng dr|ve gear /B, be
sure to app|y mu|temp FF-RM to |ts gear sec-
t|on.
When |nsta|||ng the fus|ng dr|ve gear /B,
attach |t so that the end surface w|th three
|ndentat|ons [2] faces toward you.
8. Pu|| out and remove the fus|ng duct/2 assy [1|.
9. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a03uf2c011ca
[1]
[2]
a03uf2c046ca
[1]
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3.17.3 Rep|ac|ng the fus|ng dr|ve gear/M
A. Per|od|ca||y rep|aced parts/cyc|e
Fus|ng dr|ve gear/M: Every 1,000,000 pr|nts
B. Procedure
1. Remove the fus|ng un|t.
(See P.85}
2. Remove the fus|ng dr|ve assy.
(See P.87}
3. Remove the E-r|ng [1|, spacer [2|, and the fus|ng
dr|ve gear/M [3|.
Note
When |nsta|||ng the fus|ng dr|ve gear /M,
attach |t so that the arrow mark [4] |nd|cated
as shown |n the f|gure.
Before |nsta|||ng the fus|ng dr|ve gear /M, be
sure to app|y mu|temp FF-RM to the gear.
4. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a03uf2c012ca
[4] [1] [2] [3]
3. PERlODlO OHEOK
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3.17.4 Rep|ac|ng the fus|ng |amp /Up
A. Per|od|ca||y rep|aced parts/cyc|e
Fus|ng |amp /p: Every 2,400,000 pr|nts
Note
The fus|ng |amp /Up cons|sts of the fus|ng heater |amp /1 (L2|, /2 (L3|, and /3 (L4|.
B. Procedure
1. Remove the fus|ng un|t.
(See P.85}
2. Remove the fus|ng dr|ve assy.
(See P.87}
3. Remove the screw [1| and remove the fus|ng duct
/5 assy [2|.
Note
When |nsta|||ng the fus|ng duct/5 assy, make
sure that the t|p of the duct |s p|aced under
the retent|on p|ate /2, or the fus|ng heater
|amp may be broken.
4. D|sconnect the connector [1|.
5. Remove the three screws [2| and remove the fus-
|ng power supp|y p|ate/p assy [3|.
Note
The cab|es [4] shou|d rema|n attached to the
fus|ng power supp|y p|ate/Up assy.
a03uf2c013ca
[1] [2]
a03uf2c014ca
[3]
[4] [2]
[2] [1]
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6. Remove the screw [1| and remove the heater sup-
port|ng p|ate /Rr [2|.
Note
When |nsta|||ng the heater support|ng p|ate /
Rr, f|t the project|on [5] of the fus|ng |amp /Up
[4] |n the s||t [3].
7. D|sconnect the connector [1|.
8. Remove the screw [2| and remove the heater sup-
port|ng p|ate /Fr [3|.
9. Remove the fus|ng |amp/p [1|.
Note
Make sure to remove the fus|ng |amp /Up |n
the d|rect|on of the arrow.
Do not touch the |amp of the fus|ng |amp /Up
w|th bare hands.
10. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a03uf2c015ca
[4] [3] [5]
[2] [1]
a03uf2c016ca
[1] [3] [2]
a03uf2c017ca
[1]
3. PERlODlO OHEOK
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3.17.5 Rep|ac|ng the fus|ng ro||er /2, fus|ng bear|ng, and fus|ng dr|ve gear /O
A. Per|od|ca||y rep|aced parts/cyc|e
Fus|ng ro||er /2: Every 400,000 pr|nts
Fus|ng bear|ng: Every 400,000 pr|nts
Fus|ng dr|ve gear /O: Every 400,000 pr|nts
B. Procedure
1. Remove the fus|ng un|t.
(See P.85}
2. Remove the fus|ng dr|ve assy.
(See P.87}
3. Remove the fus|ng |amp/p.
(See P.90}
4. Remove the f|ve screws [1| and remove the fus|ng
cover/p assy [2|.
5. |ocate the removed fus|ng dr|ve assy [1|.
6. Remove the two screws [2| and remove the two
fus|ng j|gs [3|.
Note
When |nsta|||ng the fus|ng j|gs, be sure not to
obstruct the screw ho|es [4].
a03uf2c018ca
[1] [2]
[1]
a03uf2c019ca
[3] [1]
[4] [2]
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7. lnsert the two fus|ng j|gs [2|, one each |nto the two
s||ts [1|, and |oosen the pressure of the fus|ng be|t
[3|.
8. Remove the three screws [4| and remove the ro||er
mount|ng p|ate [5|.
9. Remove the fus|ng bear|ng [6|.
a03uf2c020ca
[3]
[4]
[6] [5]
[1] [2] [1] [2]
3. PERlODlO OHEOK
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10. Spread a hydro w|pe [2| over the fus|ng be|t [1|.
Note
Do not touch the fus|ng be|t w|th bare hands.
11. lnsert a screwdr|ver [4| |nto the fus|ng ro||er /2
assy [3|, and remove the fus|ng ro||er /2 assy wh||e
ho|d|ng the fus|ng be|t.
Note
When remov|ng the fus|ng ro||er /2 assy,
through the ho|e [5] on the frame, be carefu|
not to |et the assy contact w|th the ho|e edge.
12. Remove the E-r|ng [1| and the fus|ng dr|ve gear /O
[2|.
Note
When |nsta|||ng the fus|ng dr|ve gear /O, be
sure that the arrow mark [3] |s fac|ng toward
the fus|ng bear|ng [4].
Before |nsta|||ng the fus|ng dr|ve gear /O, be
sure to app|y mu|temp FF-RM to the gear.
13. Remove the fus|ng bear|ng [4| from the fus|ng
ro||er /2 assy [5|.
14. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[1]
[5]
[3] [4]
[2]
a03uf2c021ca
a03uf2c022ca
[5]
[1] [2] [4]
[3]
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3.17.6 Rep|ac|ng the fus|ng be|t, fus|ng ro||er /1, |nsu|at|ng s|eeve /Up, fus|ng bear|ng /Up, and be|t
regu|at|on s|eeve
A. Per|od|ca||y rep|aced parts/cyc|e
Fus|ng be|t: Every 400,000 pr|nts
Fus|ng ro||er/1: Every 400,000 pr|nts
lnsu|at|ng s|eeve/p: Every 400,000 pr|nts
Fus|ng bear|ng/p: Every 400,000 pr|nts
Be|t regu|at|on s|eeve: Every 400,000 pr|nts
B. Procedure
1. Remove the fus|ng un|t.
(See P.85}
2. Remove the fus|ng dr|ve assy.
(See P.87}
3. Remove the fus|ng |amp /p.
(See P.90}
4. Remove the fus|ng ro||er /2 assy.
(See P.92}
5. Remove the two O-r|ngs [1|.
6. Remove the two |nsu|at|ng s|eeve /p [2| and the
two fus|ng bear|ng/p [3|.
Note
When |nsta|||ng the |nsu|at|ng s|eeve /Up,
app|y mu|temp FF-RM to the contact surface
w|th the fus|ng bear|ng /Up and the fus|ng
ro||er /1 assy [4].
7. Remove the fus|ng ro||er /1 assy [4| and the fus|ng
be|t [5|.
Note
Do not touch the ro||er of the fus|ng ro||er /1
assy, nor the area other than the both ends of
the fus|ng be|t.
a03uf2c023ca
[3]
[4] [5]
[2] [1]
[3] [2] [1]
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8. Remove the fus|ng be|t [2| from the fus|ng ro||er /1
assy [1|.
Note
Insta|| the fus|ng be|t w|th the |ot number [3]
fac|ng to the far s|de.
Be carefu| not to |et the carr|ers adhere to the
|ns|de of the fus|ng be|t or the surface of the
fus|ng ro||er /1 assy. If the deve|oper adheres,
|mage fa||ures may occur.
9. Remove the two O-r|ngs [1| and the two be|t regu-
|at|on s|eeve [2|.
Note
Do not touch the ro||er of the fus|ng ro||er /1
[3].
When |ay|ng the fus|ng ro||er /1 on the ground,
spread a hydro w|pe [4] under |t |n order not
to |et the deve|oper adhere to the ro||er.
10. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a03uf2c024ca
[3]
[1]
[2]
a03uf2c025ca
[1]
[4] [3]
[1] [2] [2]
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3.17.7 Rep|ac|ng the fus|ng heater |amp /4 (L5|
A. Per|od|ca||y rep|aced parts/cyc|e
Fus|ng heater |amp /4 (|5}: Every 2,400,000 pr|nts
B. Procedure
1. Remove the fus|ng un|t.
(See P.85}
2. Remove the fus|ng dr|ve assy.
(See P.87}
3. Remove the fus|ng |amp /p.
(See P.90}
4. Remove the fus|ng ro||er /2 assy.
(See P.92}
5. Remove the fus|ng be|t.
(See P.95}
6. Remove the two screws [1|, and remove the fus-
|ng access gu|de p|ate [2|.
7. Remove the two screws [1| and open the fus|ng
ma|n un|t/p assy [2|.
a03uf2c026ca
[2]
[1]
a03uf2c027ca
[1]
[2]
[1]
3. PERlODlO OHEOK
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8. D|sconnect the connector [1|.
9. Remove the screw [2|, and remove the fus|ng
duct/3 assy [3| and the fus|ng duct/4 assy [4|.
10. D|sconnect the connector [1| and remove the fus-
|ng heater |amp/4 (|5} [2|.
Note
Do not touch the |amp of L5 w|th bare hands.
When |nsta|||ng the L5, be sure to route the
wh|te w|re to the rear as shown |n the f|gure.
When |nsta|||ng the fus|ng ducts /3 assy and /
4 assy, make sure that the t|p of the duct |s
p|aced under the retent|on p|ate/1, or the fus-
|ng heater |amp may be broken.
11. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a03uf2c028ca
[2]
[1]
[4] [3]
a03uf2c029ca
[1] [2]
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3.17.8 Rep|ac|ng the fus|ng ro||er/Lw, fus|ng bear|ng/Lw, and |nsu|at|ng s|eeve/Lw
A. Per|od|ca||y rep|aced parts/cyc|e
Fus|ng ro||er/|w: Every 200,000 pr|nts
Fus|ng bear|ng/|w: Every 600,000 pr|nts
lnsu|at|ng s|eeve/|w: Every 600,000 pr|nts
B. Procedure
1. Remove the fus|ng un|t.
(See P.85}
2. Remove the fus|ng dr|ve assy.
(See P.87}
3. Remove the fus|ng |amp/p.
(See P.90}
4. Remove the fus|ng ro||er/2 assy.
(See P.92}
5. Remove the fus|ng be|t.
(See P.95}
6. Remove the fus|ng heater |amp/4 (|5}.
(See P.97}
7. Remove the two screws [1| and remove the reten-
t|on b|ock/Rr assy [2|.
8. |oosen the screw [1| once and t|ghten |t aga|n at
the pos|t|on where the fus|ng separat|on p|ate
assy [2| |s opened so that the p|ate works as a
stopper.
9. Remove the O-r|ng [3|, |nsu|at|ng s|eeve/|w [4|,
and fus|ng bear|ng/|w [5|.
Note
When |nsta|||ng the |nsu|at|ng s|eeve, app|y
mu|temp FF-RM to the contact surface w|th
the fus|ng ro||er/Lw.
10. Remove the screw [6| and remove the retent|on
p|ate/1 [7|.
11. Remove the fus|ng ro||er/|w assy [8|.
a03uf2c030ca
[1] [2]
a03uf2c031ca
[7]
[8]
[2]
[2] [1]
[5] [4] [3] [6]
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12. Remove the O-r|ng [1| and the gear [2|.
13. Remove the O-r|ng [1|, |nsu|at|ng s|eeve/|w [2|,
and fus|ng bear|ng/|w [3|.
Note
When |nsta|||ng the fus|ng ro||er/Lw [4] and
the |nsu|at|ng s|eeve, app|y mu|temp FF-RM
to each contact surface.
14. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a03uf2c032ca
[1] [2]
a03uf2c033ca
[1] [2] [3]
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3.17.9 Rep|ac|ng the sensor mount|ng p|ate A assy
A. Per|od|ca||y rep|aced parts/cyc|e
Sensor mount|ng p|ate A assy: Every 2,400,000 pr|nts
B. Procedure
1. Remove the fus|ng un|t.
(See P.85}
2. Remove the fus|ng access gu|de p|ate.
(See P.97}
3. D|sconnect the connector [1|.
4. Remove the screw [2| and remove the sensor
mount|ng p|ate A assy [3|.
5. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a03uf2c034ca
[3] [1] [2]
3. PERlODlO OHEOK
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3.17.10 Rep|ac|ng the sensor stay B assy
A. Per|od|ca||y rep|aced parts/cyc|e
Sensor stay B assy: Every 2,400,000 pr|nts
B. Procedure
1. Remove the fus|ng un|t.
(See P.85}
2. Remove the fus|ng cover /p assy.
(See P.92}
3. Remove the fus|ng cover /Rr.
(See P.87}
4. After remov|ng the screw [1|, |oosen the screw [2|
and remove the cover [3|.
Note
Make sure that the screw [2] comes free from
the cover [3] as the screw [2] cannot be taken
out.
a03uf2c035ca
[3]
[1] [2]
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5. Remove the two screws [1| and the two cab|e
c|amps [2|.
6. D|sconnect the connector [3|.
7. Remove the screw [4| and remove the sensor stay
B assy [5|.
8. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a03uf2c036ca
[1]
[4]
[2] [3]
[5]
3. PERlODlO OHEOK
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3.17.11 Rep|ac|ng the fus|ng paper ex|t ro||er /Up
A. Per|od|ca||y rep|aced parts/cyc|e
Fus|ng paper ex|t ro||er /p: Every 200,000 pr|nts
B. Procedure
1. Remove the fus|ng un|t.
(See P.85}
2. Open the fus|ng paper ex|t p|ate assy [1|, and
keep |t opened w|th a screwdr|ver [2| as shown |n
the f|gure.
3. Remove the two E-r|ngs [1|.
4. S||de the shaft [2| |n the d|rect|on of the arrow [3|,
and remove the two fus|ng paper ex|t ro||ers /p
[4|.
a03uf2c047ca
[1]
[2]
a03uf2c048ca
[3]
[2]
[1] [4] [1] [4]
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5. Remove the two bear|ngs [2| from each fus|ng
paper ex|t ro||er /p [1|.
6. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a03uf2c049ca
[2]
[1]
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3.17.12 Rep|ac|ng the fus|ng regu|at|on gear/A and the fus|ng ||m|ter
A. Per|od|ca||y rep|aced parts/cyc|e
Fus|ng regu|at|on gear/A: Every 600,000 pr|nts
Fus|ng ||m|ter: Every 600,000 pr|nts
B. Procedure
1. Remove the fus|ng un|t.
2. P|ace the fus|ng un|t soft|y on the |eve| surface
w|th the paper feed s|de down.
3. Remove the E-r|ng [1|.
4. S||de the shaft [1| to the rear s|de, and remove the
gear wh||e match|ng the f|at-cut surface [2| of the
shaft w|th the notch of the pane|.
5. Remove the E-r|ng [1|.
[1]
8050ma3144
[2] [1]
8050ma3145
[1]
8050ma3146
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6. Remove the fus|ng regu|at|on gear/A [1| and the
fus|ng ||m|ter [2|.
Note
Be carefu| not to |ose the p|n [4] |nserted |n
the shaft [3].
7. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[1] [2] [3] [4]
8050ma3147
[1] [2] [3] [4]
8050ma3147
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3.18 Ma|ntenance procedure of OT-502
3.18.1 Rep|ac|ng the paper reta|ner ro||er
A. Per|od|ca||y rep|aced parts/cyc|e
Paper reta|ner ro||er: Every 200,000 pr|nts
B. Procedure
1. Remove OT-502.
(See P.217}
2. Remove the two screws [1| and remove the two
paper reta|ner ro||er assys [2|.
3. Remove the E-r|ng [1|, pu|| out the shaft [2|, and
remove the paper reta|ner ro||er [3|.
4. Remove the other paper reta|ner ro||er |n the same
manner as step 3.
5. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a03uf2c076ca
[2]
[1]
a03uf2c077ca
[2] [3] [1]
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3.18.2 Rep|ac|ng the paper ex|t ro||er
A. Per|od|ca||y rep|aced parts/cyc|e
Paper ex|t ro||er: Every 200,000 pr|nts
B. Procedure
1. Remove OT-502.
(See P.217}
2. Remove the E-r|ng [1| and the gear [2|.
Note
When |nsta|||ng the gear, be sure that the
arrow mark [3] |s fac|ng toward the E-r|ng [1].
[2]
[3]
[1]
a03uf2c123ca
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3. Remove the two E-r|ngs [1| and the bear|ng [2|.
4. Remove the E-r|ng [3| and the bear|ng [4|.
5. Remove the three screws [5|, and remove the
paper ex|t ro||er mount|ng p|ate/Rr [6| and the
paper ex|t ro||er [7|.
6. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a03uf2c124ca
[7]
[3] [4]
[6]
[2] [6] [1] [5]
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3.18.3 Rep|ac|ng the paper ex|t dr|ven ro||er/2
A. Per|od|ca||y rep|aced parts/cyc|e
Paper ex|t dr|ven ro||er/2: Every 200,000 pr|nts
B. Procedure
1. Remove OT-502.
(See P.217}
2. Remove the four screws [1| and the four ro||er
ho|ders [2|.
3. Remove the two paper ex|t dr|ven ro||er assys [4|
from the four spr|ngs [3|.
4. Remove the E-r|ng [1| bear|ng [2|, and paper ex|t
dr|ven ro||er/1 [3|.
a03uf2c078ca
[1] [3]
[4] [2] [3]
a03uf2c079ca
[1] [2] [3]
3. PERlODlO OHEOK
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5. Remove the bear|ng [1|.
6. Remove the two E-r|ngs [2| and remove the f|rst
paper ex|t dr|ven ro||er/2 [3|.
7. Remove the two E-r|ngs [2| and remove the 2nd
paper ex|t dr|ven ro||er/2 [2|.
8. Remove the other two paper ex|t dr|ven ro||ers |n
the same manner as step 4 - 7.
9. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a03uf2c080ca
[1] [2] [3]
a03uf2c081ca
[1] [2]
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4. SERVICE TOOLS
4.1 Serv|ce mater|a| ||st
Mater|a| No. Name Shape Remark
000v-19-0 Sett|ng powder 25g
000v-18-1 O|ean|ng pad 10pcs/1pack
65AA-9920 Hydro w|pe 10pcs/1pack
00GR00260 Mu|temp grease
FF-RM
25g
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4.2 J|g ||st
Parts No. Name Shape Ouant|ty Remark
A03PJG2== Thermostat j|g /F 1
A03PJG3== Thermostat j|g /| 1
A03PJG1== Thermostat j|g /O 1
7050K0020 M|rror pos|t|on|ng j|g 2
00M6-2-00 Door sw|tch j|g 1
40367940== Oo|or chart
(A3 s|ze}
1
40397941== Oo|or chart
(11 x 17 s|ze}
1
403079400= Test chart
(A3 s|ze}
1 Monochrome
403479410= Test chart
(11 x 17 s|ze}
1 Monochrome
120A9711= Adjustment chart 1 For DF
65AA-991= Paper for fus|ng
speed adjustment
(16 sheet/A3 s|ze}
1 For Mu|t|-feed detec-
t|on adjustment
00vO-2-00 Drum cover 4
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00vD-1000 B|ower brush 1
00vE-1003 Tester 1
13OEJG010 Stap|er pos|t|on|ng
j|g
1 For FS-607
Parts No. Name Shape Ouant|ty Remark
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4.3 Ma|| remote not|f|cat|on system
4.3.1 Out||ne
"Ma|| remote not|f|cat|on system" |s a system that a||ows you to obta|n a ||st pr|nt wh|ch can be output by the
ma|n body us|ng the lnternet ma|| (E-ma||}.
s|ng th|s system d|spenses not on|y w|th pr|nt|ng the ||st on paper but a|so v|s|t|ng the users.
Send|ng a ma|| f|||ed-|n w|th a s|mp|e keyword to the ma|n body a||ows you to rece|ve by ma|| a|| sorts of ||st pr|nt
|nformat|on of the ma|n body.
4.3.2 Operat|ng env|ronments
ln order to use the funct|ons of "Ma|| remote not|f|cat|on system", the fo||ow|ng cond|t|ons must be met. The
operat|on of the funct|ons |s ava||ab|e wh||e |n jams, ma|funct|on and a |ow power mode. A ma|| sent to the ma|n
body that |s not operat|ng does not get |ost, but |t |s hand|ed when the ma|n body |s act|vated aga|n.
(1| The ma|n body has a server that can rece|ve a ma|| us|ng POP3 or IMAP protoco|.
(2| The ma|n body has a ma|| server that can send a ma|| us|ng SMTP protoco|.
(3| In the fo||ow|ng 4 cases, "Ma|| remote not|f|cat|on system" does not operate |n the ma|n body.
When the ma|n power sw|tch (SW1| |s turned off.
When the power sw|tch (SW2| |s turned off.
Wh||e the ma|n body |s |n auto shut-off.
When the "Enhance Secur|ty Mode" |s set to ON (the use of the ma|n body NIC |s not a||owed.|
4.3.3 Major funct|ons
Send|ng a ma|| w|th a s|mp|e keyword a||ows you to use the fo||ow|ng funct|ons.
(1| The ||st pr|nt |nformat|on of the ma|n body you want to obta|n can be rece|ved by ma||.
L|st pr|nts that can be obta|ned are the fo||ow|ng 11 ||sts.
Mode memory ||st
ser sett|ng ||st
Font pattern ||st
Management ||st
Adjustment ||st
se management ||st
Oounter ||st
Ooverage Data ||st
Oommun|cat|on |og ||st
Aud|t |og report
(2| The counter ||st can be checked by ce||u|ar phone.
(3| A password used for cert|f|cat|on of a ma|| can be changed.
(4| D|rect|ons for use of "Ma|| remote not|f|cat|on system" can be rece|ved by ma||.
To make use of the above funct|ons, |t |s necessary to send a ma|| to the ma|n body w|th a s|mp|e
keyword (command|.
For part|cu|ars of the command, See "4.3.5 Usage of the ma|| remote not|f|cat|on system".
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4.3.4 In|t|a| sett|ng
To make use of "Ma|| remote not|f|cat|on system", |t |s necessary to reg|ster the network parameter on the ma|n
body and the account on the ma|| server.
A. Sett|ng from the operat|on pane|
Set the lP address of the ma|n body from the operat|on pane| to connect the ma|n body to the network. When
a|ready set, proceed to "B. Sett|ng from the Web t|||t|es".
(1| Procedure
Note
The IP address of the ma|n body |s norma||y ass|gned by the system adm|n|strator. For part|cu|ars,
contact the system adm|n|strator.
B. Sett|ng from the Web Ut|||t|es
Enter the sett|ng of the ma|| server from the Web t|||t|es. To use the Web t|||t|es, make preparat|ons of a PO
that can be connected to the network.
Note
No space |s ava||ab|e |n a|| |tems to be set. The fo||ow|ng characters cannot be used for sett|ng an
E-ma|| address.
( | < > , : " [ ]
When an |mproper entry or sett|ng |s made on the Web browser, be sure to make correct|ons fo|-
|ow|ng the error massage. When no correct|on |s made, a down |oad error of the program may
resu|t.
(1| Procedure
Step Operat|on
1 Se|ect [t|||ty/Oounter| on the touch pane|.
2 Press the [03 Mach|ne Adm|n. Sett|ng|.
3 Press the [05 Network Sett|ng|.
4 Press the [01 Mach|ne NlO Sett|ng|.
5 Enter "lP Address," "Subnet Mask," and "Gateway Address."
6 Restart the ma|n body.
Step Operat|on
1 Start the Web browser.
When a proxy |s set on the Web browser, the ma|n body Web may not be access|b|e. For part|cu|ars,
contact the network adm|n|strator. For Web browser, lnternet Exp|orer 6.02, Netscape Nav|gator 7.1
or F|refox 1.0 |s recommended. However, no sett|ng shou|d be made from two or more browsers
s|mu|taneous|y.
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2 Spec|fy the lP address of the ma|n body that |s entered from "A. Sett|ng from the operat|ng pane|."
"Ma|n page" |s d|sp|ayed when an access |s made to the Web t|||t|es of the ma|n body.
Oopyr|ght 2000 GoAhead Software, lnc. A|| R|ghts Reserved.
3 "Ma|n page screen"
O||ck [Extens|on for ma|ntenance|.
4 Enter the user name and the password |n the w|ndow and c||ck "OK."
ser name: ce (sma|| |etter, cannot be changed}
Password: Enter the OE password. (Defau|t: "92729272"}
5 "Extens|on for ma|ntenance screen"
O||ck "E-Ma|| ln|t|a| Sett|ng."
Step Operat|on
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6 "E-Ma|| ln|t|a| Sett|ng screen"
Step Operat|on
Set |tem Deta||s
Enab|e E-ma|| not|-
f|cat|on
When us|ng the ma|| remote not|f|cat|on system, se|ect "se." Defau|t |s "Not
use."
T|me d|fference The t|me at wh|ch a ma|| was send out |s ca|cu|ated based on th|s va|ue. For
t|me d|fference sett|ng, enter the d|fference from the standard t|me TO |n
the range from -1200 (- 12 hour 00 m|nute} to +1200 (-12 hour 00 m|nute}.
When no va|ue |s entered, +0000 (TO} |s set. (Ex.: ln the case of Japan,
enter + 900.}
Send|ng ma||
(SMTP} server
Set the lP address of the SMTP server.
SMTP port number Set the port No. of the SMTP server. For defau|t, 25 |s set.
Send|ng ma||
(SMTP} server t|me
out
Set the t|me-out of the SMTP connect|on. For defau|t, 5 m|nutes |s set.
lnterva| between
fetch|ng ma||s
The ma|n body check the rece|v|ng ma|| server to see |f a ma|| |s new|y
rece|ved. (An |nterva| can be spec|f|ed |n the range from 1 m|nute to 60 m|n-
utes.} Tak|ng |nto cons|derat|on the |oad on the network, th|s |s usua||y set at
the |nterva| of 10 m|nutes.
Rece|v|ng ma||
server
Set the lP address of the |ncom|ng ma|| server.
K|nd of ma|| spoo| Se|ect e|ther of POP3 and lMAP. For defau|t, [POP3| |s se|ected.
POP3 (lMAP} Port
number
Se|ect "se the defau|t va|ue" when us|ng 110 for POP3, and 143 for lMAP.
When us|ng other than the defau|t, se|ect "Oustom" and enter a port number
to be used.
ser name on the
server
Enter an account name ass|gned to the ma|n body by the rece|v|ng ma||
server.
Password Enter a password to the account name above.
E-ma|| address of
th|s copy mach|ne
Enter the ma|| address of the ma|n body |ts own. Th|s |s norma||y "ma||
account name@rece|v|ng ma|| server name."
N|ckname Enter a n|ckname that |s added to the t|t|e (subject} of a ma|| sent from the
ma|n body. No entry cause no prob|em.
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7 After comp|et|on of entry, c||ck the [App|y|.
8 Oonduct the ma|| send|ng/rece|v|ng test.
O||ck "Send|ng and Rece|v|ng test" and a send|ng test and a rece|v|ng test are conducted co||ec-
t|ve|y to check to see |f a test ma|| sent |s correct|y rece|ved.
When a test fa||ed, re-check the set |tems fo||ow|ng the error message.
9 Restart the ma|n body.
Step Operat|on
Set |tem Deta||s
OE password Enter a password that |s added to the t|t|e (subject} of a ma|| sent to the ma|n
body. The ma|n body uses th|s password for secur|ty check.
A|so Not|ce to the
adm|n|strator
no: Defau|t
on|y |||ega| ma||: When a ma|| rece|ved by the ma|n body does not match
w|th the password above, or when the ma|| s|ze |s |n excess of a f|xed
s|ze (10k bytes}, transfer the ma||.
a|| ma||s: Transfer a|| ma||s that use "Ma|| remote not|f|cat|on system."
Adm|n|strator
E-ma|| address
When "on|y |||ega| ma||" or "a|| ma||s" |s se|ected, enter an E-ma|| address for
transfer.
Announce de|ay
t|me |n rep|y ma||
A se|ect|on |s made |f the d|fference (t|me requ|red} between the t|me when a
ma|| was sent to the ma|n body and the t|me when the ma|n body hand|ed
the ma|| |s |nd|cated |n the ma||. For defau|t, "No" |s se|ected.
Enab|e POP (lMAP}
before SMTP
After authent|cat|on |s made by the rece|v|ng ma|| server, a se|ect|on |s made
to dec|de whether to send the ma|| or not. For defau|t, "Yes" |s se|ected.
Send|ng test A ma|| send|ng test |s made on the SMTP server. A test ma|| |s sent to "E-
ma|| address of th|s copy mach|ne" set |n Step 6.
Rece|v|ng test A rece|v|ng test |s made on the rece|v|ng ma|| server. A test ma|| |s rece|ved
from "E-ma|| address of th|s copy mach|ne" set |n Step 6.
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4.3.5 Usage of the ma|| remote not|f|cat|on system
For commands for commun|cat|ons w|th the ma|n body and the deta||s of opt|ons, see the tab|e be|ow.
4.3.6 Ma|| send|ng
The command and opt|on on the ma|| are recogn|zed by the top |etters w|thout d|st|nct|on between cap|ta| and
sma|| |etters. Accord|ng|y, not a|| |etters of the command must be typed. lt |s recogn|zed by the m|n|mum |etters
|n the above tab|e.
Note
Ma|| software can be used w|thout d|scr|m|nat|on by OS and a hand-he|d dev|ce or a free ma||
us|ng browser.
Use the ma|| software |n the text mode. A ma|| |n the HTML mode cannot be used.
For the ma|| software, as a cond|t|on for recept|on, 128 characters or more are recommended as
the max|mum number of characters d|sp|ayed |n a ||ne.
There are one or more spaces or TAB requ|red between a command and an opt|on that are wr|tten
|n the ma||. However, a ||ne feed |s not a||owed.
Enter a|| the commands that are wr|tten |n the ma|| |n a|phanumer|c characters (ASCII characters|.
When any other characters are used, an error message "Command Not Found" |s sent back.
Start a command wr|tten |n the ma|| from the ||ne head w|thout space.
When there |s a space or TAB found at the ||ne head, the ||ne |s |gnored.
The max|mum number of commands ava||ab|e |n a ma|| |s ten. Commands exceed|ng ten are
|gnored.
Do not paste an attached f||e to a ma|| sent to the ma|n body. Th|s may be treated as an |||ega| ma||
accord|ng to the s|ze of the attached f||e.
Oommand Opt|on Descr|pt|on M|n|mum
|etters
GET|OG Send back the |nformat|on spec|f|ed |n [Opt|on|. G
ModeMemory Send back [Mode memory ||st| by ma||. M
serSett|ng Send back by [ser sett|ng ||st| ma||.
FontPattern Send back [Font pattern ||st| by ma||. F
Management Send back [Management ||st| by ma||. Ma
Adjustment Sent back [Adjustment ||st| by ma||. A
serManagement Send back [ser management ||st| by ma||. seM
Oounter Send back [Oounter ||st| by ma||. O
OoverageData Send back [OoverageData ||st| by ma||. Oov
Oommun|cat|on|og Send back [Oommun|cat|on |og ||st| by ma||. Oo
Aud|t|og Send back [Aud|t |og report| by ma||. Au
A|| Send back a|| of the above ||st pr|nts by ma||. A|
(Not spec|f|ed} [Oounter ||st| |s ed|ted so that |t can be shown by ce|-
|u|ar phone. And th|s |s sent back by ma||.
OHPASS [O|dPasswd|[New-
Passwd|
Ohange a password to be used for cert|f|cat|on of a
ma||.
O
[O|dPasswd| Spec|fy a password that |s current|y used.
[NewPasswd| Spec|fy a new password.
HE|P (Not spec|f|ed} Send a he|p ma|| that descr|bes the operat|ng
|nstruct|ons of the commands above.
H
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Do not enter a s|gnature to a ma|| sent to the ma|n body. A s|gnature may be treated as a com-
mand and sent back as an error ma||.
When the power |s shut off wh||e the ma|n body |s send|ng/rece|v|ng a ma|| or when the ma|n body
|s pr|nt|ng the ||st pr|nt, the same ma|| may be sent back tw|ce.
The max|mum number of ma||s that can be rece|ved by the ma|n body at a t|me |s f|ve. When more
ma||s than 5 |s be|ng rece|ve by the ma|| server, they w||| be hand|ed wh||e |n the next recept|on.
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5. FIRMWARE VERSION UP
5.1 ISW
5.1.1 Types of ISW
A. ISWTrns
Th|s |s a software for W|ndows to rewr|te the f|rmware, |t rewr|tes f|rmware w|th the ma|n body and the PO |oca||y
connected w|th a para||e| cab|e or a BS cab|e.
Note
When upgrad|ng the ISWTrns vers|on, be sure to un|nsta|| the o|d vers|on of ISWTrns before |nsta||-
|ng the new vers|on. When |nsta||ed by overwr|t|ng, the USB dr|ver may not be |nsta||ed.
When the ma|n body uses the USB cab|e to conduct the ISW, |t |s necessary to |nsta|| the USB
dr|ver of the ISWTrns. For procedure for |nsta||at|on, see "5.2.3 Usage of the ISWTrns" "A. Insta||a-
t|on of the USB dr|ver (W|ndows2000/XP|".
B. USB memory ISW
D|rect|y connect the SB memory to the serv|ce port of the ma|n body, and use the program stored |n the SB
memory to rewr|te the f|rmware.
C. Internet ISW
se the ma|n body NlO to connect the ma|n body to network env|ronment, and use the FTP or the HTTP proto-
co| to rewr|te f|rmware v|a the program server on the lnternet.
For the lnternet lSW, the fo||ow|ng methods are ava||ab|e.
lnternet lSW us|ng Web t|||t|es
Rewr|te the f|rmware by access|ng the Web t|||t|es of the ma|n body from the Web browser of the PO.
However, a network connected PO w|th the ma|n body |s requ|red.
lnternet lSW us|ng the operat|on pane|
Rewr|te the f|rmware us|ng the operat|on pane|.
lnternet lSW us|ng ma|| remote not|f|cat|on system
Rewr|te the f|rmware by send|ng ma|| to the ma|n body and g|v|ng lSW |nstruct|ons.
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5.1.2 F|rmware data f|ow
The fo||ow|ng shows the f|ow of the lSW data.
When execut|ng the lSW over the ent|re system, be sure to execute |t |n the order g|ven be|ow. (To m|n|m|ze the
occurrence of ma|funct|on resu|t|ng from the m|smatch of the f|rmware vers|on}
Note
After rep|ac|ng the OACB, be sure to conduct the ISW of the |mage contro| (Co||ect|ve (I0|| f|rst.
The ma|n body power w||| not turn on |f the overa|| contro| f|rmware |s not |n the OACB.
Whenever the FDCB, FNSCB (FS-503|, SDCB, or LSCB |s rep|aced, be sure to make the ma|n body
mode| sett|ng us|ng the DIPSW (FD, FS, SD| (refer to P.634,P.640, P.645|, or us|ng the LS togg|e SW
(refer to LS-501/502 F|e|d Serv|ce P.22| before conduct|ng the ISW.
5.1.3 Sett|ngs on the ma|n body s|de wh||e |n ISW
There are the fo||ow|ng two ways for sett|ngs on the ma|n body s|de.
A. Types of the sett|ng
Power ON mode
Th|s mode |s used when the f|rmware |s not |nsta||ed to the overa|| contro| board (OAOB} or when |t |s dam-
aged. ln th|s cond|t|on, lSW of the OAOB |s poss|b|e when sub power sw|tch ( SW2 } |s turned ON.
Serv|ce mode
Th|s mode |s used when the f|rmware of the OAOB |s |nsta||ed proper|y.
B. When upgrad|ng the f|rmware
Step Type of programs
1 FD (H}, FS-503 (N1}, FS-607 (N2}, SD (B}, |S (S}, R (R}, DF (F}
2 Pr|nter contro| (c}
3 Overa|| contro| (l}
Target board D|sp|ay when the power |s turned ON Mode
Overa|| contro| board Norma| Serv|ce mode
Other boards Norma| Serv|ce mode
Overa|| contro| board
(OAOB}
lmage memory contro|
board (lMOB}
l/F board
(lFB}
Pr|nter contro|
board (PROB}
FNS contro| board (FNSOB}
PO
FD contro| board (FDOB}
SD contro| board (SDOB}
|S contro| board (|SOB}
R contro| board (ROB}
DF contro| board (DFOB}
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C. When wr|t|ng the f|rmware new|y (When rep|ac|ng the board or when fa||ed |n rewr|t|ng the f|rm-
ware|
(1| For the overa|| contro| board (OACB|, when someth|ng |s wrong w|th the f|rmware or no f|rmware
|s wr|tten, the norma| start-up cannot be made. In th|s cond|t|on, the power save LED b||nks |n
orange when power sw|tch |s turned ON and p|aced |n the ISW stand-by mode.
In th|s status, wr|te the OACB f|rmware (I1 to I5 a||| |n ISWTrns us|ng a PC.
Note
F|rmware can on|y be wr|tten |n ISWTrns.
(2| For other boards, when the f|rmware of the overa|| contro||er |s norma| and someth|ng |s wrong
w|th other f|rmware, a ma|funct|on code |s shown on the touch pane| when the power |s turned
ON. In that case, enter the serv|ce mode and perform ISW norma||y.
Target board D|sp|ay when the power |s turned ON Mode
Overa|| contro| board Power save |ED b||nks |n orange Power ON mode
No d|sp|ay on touch pane|
Other boards Ma|funct|on code d|sp|ay Serv|ce mode
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5.2 ISWTrns
5.2.1 Spec|f|cat|ons
A. ISWTrns (PC software|
(1| Operat|ng env|ronment of the software
OS: W|ndows95/98/98SE/Me/NT4.0/2000/P
OP: Pent|um 75MHz or above
Memory: 32MB or more
Free space |n hard d|sk: 100MB or more
Others: PO prov|ded w|th para||e| (pr|nter} or SB |nterface (type A }
(2| Transm|ss|on t|me
var|es accord|ng to each PO.
(3| Parts requ|red to conduct the ISW
Persona| computer (PO}: 1
lBM-compat|b|e PO/AT, Prov|ded w|th D-sub25 p|n para||e| (pr|nter} |nterface or SB |nterface
lSWTrns setup program
Para||e| cab|e or SB cab|e: 1
F|rmware
Note
For boards other than the above, ROM rep|acement |s requ|red.
ltem Spec|f|cat|ons
Board to be rewr|tten Overa|| contro| board (OAOB}, Pr|nter contro| board (PROB}, DF contro|
board (DFOB}, FNS contro| board (FNSOB}, FD contro| board (FDOB},
SD contro| board (SDOB}, |S contro| board (|SOB}, R contro| board
(ROB}
Rewr|tab|e f|rmware lmage contro| Oo||ect|ve (l0}, l1 to l5
Pr|nter contro| O
ADF F
Stap|er (FS-503} N1
Stap|er (FS-607} N2
Mu|t|-fo|der H
Sadd|e st|tcher B
Stacker S
R R
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5.2.2 Insta||at|on of the ISWTrns
lnsta|| the lSWTrns program to the PO.
(1| Procedure
Step Operat|on
1 Start the PO.
2 Oopy the setup f||es to the PO and doub|e c||ck the [Setup.exe| f||e to start the |nsta|| program.
Note
When the o|d vers|on of the ISWTrns rema|ns, un|nsta|| the o|d vers|on f|rst, and then
|nsta|| the new vers|on.
3 "lSWTrns setup screen"
Fo||ow|ng the |nstruct|ons on the screen, check the fo|der to wh|ch an |nsta||at|on |s made, and then
c||ck [Next|.
Note
For defau|t, "C: \ Program F||es \ KONICA MINOLTA
\ ISWTrns" |s set as a fo|der to wh|ch an |nsta||at|on |s made.
When chang|ng the fo|der to wh|ch an |nsta||at|on |s made, c||ck [Browse] and spec|fy
the fo|der.
4 Fo||ow|ng the |nstruct|ons on the screen, check the fo|der to wh|ch the lSWTrns program |s stored
and then c||ck [Next|.
Note
For defau|t, "ISWTrns" |s set as a fo|der to wh|ch an |nsta||at|on |s made.
When chang|ng the fo|der to wh|ch an |nsta||at|on |s made, enter the fo|der name
d|rect|y, or se|ect one from the ex|st|ng fo|der d|sp|ayed.
5 Fo||ow|ng the |nstruct|ons on the screen, c||ck [F|n|sh|.
6 The |nsta||at|on of the lSWTrns program |s automat|ca||y comp|eted.
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7 Se|ect [lSWTrns| from the start menu or doub|e-c||ck the [lSWTrns| |con on the desk top to start up
the lSWTrns program.
8 "lSWTrns d|a|ogue screen"
O||ck [OK| to set the storage fo|der of the f|rmware.
Note
Th|s screen |s shown on|y when the program |s started for the f|rst t|me after |nsta|||ng
the ISWTrns.
9 "Opt|on screen"
O||ck [Make Fo|der|.
Note
A fo|der (C:\Program F||es\KONICA MINOLTA\ISWTrns| |nto wh|ch the ISWTrns program
|s |nsta||ed as a storage fo|der |s set by defau|t.
When chang|ng the storage fo|der, c||ck [Browse] to spec|fy |t arb|trar||y or enter |t
d|rect|y |n the ed|tor box |n fu|| path.
C||ck|ng [Make Fo|der] creates h|erarch|ca| fo|ders w|th the storage fo|der set above as
a route.
10 "Opt|on screen"
O||ck [OK|.
Note
Th|s operat|on a||ows the data fo|der created |n step 9 to be stored |n the INI f||e of the
ISWTrns program.
Step Operat|on
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5.2.3 Usage of the ISWTrns
A. Insta||at|on of the USB dr|ver (W|ndows2000/XP|
When a connect|on |s made between the PO and the ma|n body w|th a SB cab|e, the |nsta||at|on of the SB
dr|ver |s automat|ca||y started by the p|ug-and-p|ay. However, th|s may resu|t |n the |nsta||at|on of the W|ndows
SB dr|ver (SBPRlNT.SYS}, be sure to set the SB dr|ver fo||ow|ng the steps g|ven be|ow.
(1| Procedure
Step Operat|on
1 Oonnect one end of the SB cab|e to the ma|n body.
2 Oonnect the other end of the SB cab|e to the SB connector of the PO.
3 From the screen be|ow, se|ect "lnsta|| from a ||st or spec|f|c |ocat|on," and then c||ck [Next|.
The dr|ver |s stored |n O:\WlNDOWS\Dr|vers\sb.
4 ln the "P|ease choose your search and |nsta||at|on opt|ons" screen, se|ect "Don't search. l w||| choose
the dr|ver to |nsta||," and then c||ck [Next|.
5 Se|ect SB dr|ver |n the dr|ver se|ect|on screen and c||ck [Next| to start the |nsta||at|on.
Dr|ver name: KONlOA MlNO|TA Pro_O6500 SB Dr|ver for lSW
6 When the "Oomp|et|ng the Found New Hardware W|zard" screen |s d|sp|ayed, c||ck [F|n|sh| to ex|t the
|nsta||at|on.
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B. Sett|ng the commun|cat|on method
(1| Para||e| port setup
When us|ng lSWTrns program for para||e| port data transfer, EOP mode sett|ngs of the PO para||e| need to be
cance|ed. lSWTrns does not support para||e| port data transfer |n EOP mode. Because of the above, an error
occurs dur|ng transfer and cance|s the transfer |f |t |s done |n EOP mode. Therefore us|ng lSWTrns |n a PO w|th
EOP sett|ngs, the EOP mode need to be cance|ed.
1| Cance|||ng procedure of the ECP port
Oance| the EOP mode fo||ow|ng the procedure g|ven be|ow.
7 Oheck the "Dev|ce Manager screen" to see |f the SB dr|ver has been correct|y |nsta||ed.
Dr|ver name: KONlOA MlNO|TA Pro_O6500 SB Dr|ver for lSW
Step Operat|on
1 Start the PO.
2 Open "System" |n the "Oontro| pane|" and se|ect "Dev|ce manager" then |ook for |PT1 |n the "Port
(OOM and |PT}".
EOP port when the |PT1 port |s "EOP pr|nter port (|PT1}"
Norma| para||e| port when the |PT1 port |s "Pr|nter port (|PT1}"
3 When the pr|nter port |s set to EOP port, change the BlOS sett|ngs of the PO and cance| the EOP
port.
Note
Contact the system adm|n|strator to cance| the ECP mode as |t var|es depend|ng on the
PC to change the BIOS.
Step Operat|on
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C. F|rmware copy
By us|ng the lSWTrns, copy the f|rmware to be transferred to the ma|n body and save |t |nto the spec|f|ed fo|der.
(1| Procedure
Step Operat|on
1 Start the PO.
2 Se|ect [lSWTrns| from the start menu or doub|e c||ck the [lSWTrns| |con on the desktop to start up the
lSWTrns.
3 O||ck [Opt|on (O}| from the menu and then c||ck [Opt|on (O}|.
4 "Opt|on screen"
O||ck [Data Oopy|.
5 "F||e Oopy screen"
O||ck [Browse|.
Se|ect the fo|der |nto wh|ch f|rmware |s stored as a cop|ed f||e.
Note
The fo|der se|ected |s shown |n the upper d|sp|ay sect|on of the "Or|g|na| F||es."
In the |ower d|sp|ay sect|on of the "Or|g|na| F||es," the f|rmware re|ated f||es stored |n the
fo|der are shown.
6 Se|ect a f||e you want to copy from the |ower d|sp|ay sect|on of the "Or|g|na| F||es."
Note
The p|ura| transferred f||es (rewr|tten data| can be se|ected.
When copy|ng a|| of the f||es that are d|sp|ayed, sk|p th|s step and proceed to step 7.
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7 O||ck|ng [Oopy| automat|ca||y cop|es the se|ected f||e |nto the spec|f|ed fo|der created by |nsta|||ng the
lSWTrns.
Note
When copy|ng a|| of the f||es that are d|sp|ayed |n the |ower d|sp|ay sect|on of the "Or|g|-
na| F||es", c||ck [Copy A||] |nstead of [Copy].
In the upper d|sp|ay sect|on of the "Cop|ed F||es", a fo|der name created at the setup of
the ISWTrns |s d|sp|ayed.
In the ||st shown |n the |ower d|sp|ay sect|on of the "Cop|ed F||es," the copy of wh|ch has
been successfu||y comp|eted are ||sted |n fu|| path. In the "Fa||ed to Copy F||es", f||es the
copy of wh|ch have been fa||ed are ||sted. As the causes of fa||ure, fo||ow|ng are cons|d-
ered.
A. There ex|sts a f||e of the same name and "O/W" |s not checked.
B. Cannot f|nd the fo|der to be stored.
C. An overwr|te |s made on an overwr|te-proh|b|ted f||e.
When chang|ng a f||e that |s current|y stored |nto a new data, c||ck the overwr|te check
box to make a check mark.
8 After comp|et|on of copy, c||ck [Refresh|.
9 O||ck [Oance|| to get back to "opt|on screen."
10 "Opt|on screen"
O||ck [OK|.
Step Operat|on
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D. Preparat|on for transfer of the ma|n body
(1| Check|ng the f|rmware vers|on
Before rewr|t|ng f|rmware, be sure to check the current f|rmware vers|on fo||ow|ng the procedure g|ven be|ow.
Step Operat|on
1 Enter the Serv|ce mode.
2 Press the [08 F|rmware vers|on| |n "Serv|ce Mode Menu" screen.
3 Press the [01 ROM vers|on| |n the sub menu shown to the r|ght of the screen.
4 " ROM vers|on lnd|cat|on screen"
5. FlRMWARE vERSlON P
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(2| ISW transfer standby
Open the Serv|ce mode of the ma|n body to put the lSW transfer |n the standby cond|t|on.
Step Operat|on
1 Enter the Serv|ce mode.
2 Press the [12 lSW| |n "Serv|ce Mode Menu" screen.
3 Press the [01 lSW| |n the sub menu shown to the r|ght of the screen.
4 "Board Type Se|ect|on" screen
5 Press the button correspond|ng to the f|rmware to be rewr|tten.
e.g.} <lmage Oontro|> Oo||ect|ve (l0}
"lSW Mode <lmage Oontro|: Oo||ect|ve (l0}> screen"
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E. Connect|on to the ma|n body
(1| When us|ng the para||e| cab|e
Prepare the fo||ow|ngs before connect|ng to the ma|n body.
PO wh|ch f|rmware have been cop|ed.
Para||e| cab|e
1| Procedure
Step Operat|on
1 Turn OFF the power of the ma|n body.
2 Turn OFF the power of the PO.
3 Oonnect the para||e| cab|e [2| to the lEEE1284 port [1| of the PO.
4 Oonnect the para||e| cab|e [1| of the PO to the lSW connector [2| of the ma|n body.
50gaf2c176na
[1]
[2]
a03uf2c132ca
[1]
[2]
5. FlRMWARE vERSlON P
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(2| When us|ng the USB cab|e
Prepare the fo||ow|ngs before connect|ng to the ma|n body.
PO wh|ch f|rmware have been cop|ed.
SB cab|e
1| Procedure
Step Operat|on
1 Turn OFF the power of the ma|n body.
2 Turn OFF the power of the PO.
3 Oonnect the BS cab|e [2| to the SB port [1| of the PO.
4 Oonnect the SB cab|e [1| of the PO to the lSW connector [2| of the ma|n body.
50gaf2c178na
[2]
[1]
a03uf2c133ca
[1]
[2]
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F. Rewr|t|ng of f|rmware
(1| Re|at|onsh|p between the ISW and the d|sp|ay of the operat|on pane|
When the lSWTrns starts up, the ma|n screen |s d|sp|ayed. ln the ma|n screen, the transm|ss|on f||e (f|rmware} |s
se|ected, the |nformat|on |s d|sp|ayed, the checksum and the transm|ss|on f||e are sent out. For deta||ed |nforma-
t|on of the funct|ons, refer to the fo||ow|ng.
[1| F||e status |nformat|on ||st
v|ew deta||ed |nformat|on about the vers|on f||e when f|rmware |s se|ected.
[2| Se|ect type frame
Se|ect cond|t|on for a transfer f||e. When se|ect|ng a|| of the four types of the combo boxes, a fo|der [4| |s set
from the |nformat|on set |n the lSWTrns.lNl f||e. The sett|ng of the se|ected combo boxes are saved to the
lSWTrns.lNl f||e and |t |s d|sp|ayed |n|t|a||y when started next t|me.
[3|vers|on se|ect|on frame
Th|s frame |et you se|ect wh|ch vers|on of a transfer f||e you want to be transm|tted when more than one ver-
s|on |s stored |n a fo|der.
[4| vers|on storage fo|der ed|t box
When the se|ect type frame of [2| |s dec|ded, a fo|der name |s d|sp|ayed |n fu|| path from the |nformat|on of
the data fo|der set |n the opt|on w|ndow and the lNl f||e. When the f|rmware |s |n a fo|der other than the
spec|f|ed data fo|der, th|s can be changed by c||ck|ng [Browse| [6| to spec|fy the f||e |ocat|on or enter|ng
d|rect|y the f||e |ocat|on. A f|rmware correspond|ng to the lNl f||e cond|t|ons |n the fo|der shown here |s d|s-
p|ayed |n the ||st box of [5|.
[5| vers|on f||e se|ect|on ||st box
D|sp|ays f||es that are |n the fo|der se|ected at [4|. When more than one vers|on f||es are stored |n the same
fo|der, a|| vers|ons are d|sp|ayed |n th|s ||st box. The ||st d|sp|ayed here |s sorted |n the order of names, and
an |tem d|sp|ayed |ast |s se|ected when the ||st |s d|sp|ayed. Ohang|ng the se|ected |tem dec|des a f|rmware
vers|on to be transm|tted.
[6| vers|on f||e [Browse|
Th|s key |s used when the f|rmware |s |n a fo|der other than the spec|f|ed data fo|der. D|sp|ay the fo|der
se|ect|on screen to se|ect the fo|der of [4|.
[7| Send f||e |nformat|on frame
D|sp|ay the ||st of f|rmware to be actua||y transm|tted based on the |nformat|on se|ected |n the frames [2| and
[3|, and c||ck [F||eOheck| [9| to d|sp|ay the checksum of the f||e and the cons|stency (OK, NG, ??} of the
checksum.
[8| Send f||e |nformat|on d|sp|ay ||st
When vers|on f||es are se|ected at [5|, f||es to be actua||y transm|tted are d|sp|ayed. The number of f||es actu-
a||y transm|tted |s descr|bed |n the checksum attached to the f|rmware. O||ck [F||eOheck| at [9| to ca|cu|ate
the checksum of the ent|re d|sp|ayed f||es. And compare the obta|ned va|ue w|th the checksum va|ue stored
|n the checksum f||e (*.sum} attached to the f|rmware to d|sp|ay the resu|t.
[1|
[2| [3|
[6|
[4|
[5|
[9|
[10|
[8|
[7|
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[9| [F||eOheck|
W|th a transm|ss|on f||e d|sp|ayed |n "SendF||e |nfo" of [8|, press th|s key to ca|cu|ate the f||e checksum
(checksum of the ent|re f||e} of the d|sp|ayed transm|ss|on f||e and show a resu|t bes|de the transm|ss|on f||e.
And a|so, compare the resu|t of the checksum w|th the checksum f||e attached to the f|rmware and d|sp|ay
the obta|ned resu|t |n the form shown be|ow.
"OK": Accord
"NG": Not accord
"??": Ohecksum f||e (*.sum} not found
[10| [F||eSend|
Starts the transm|ss|on of the transferred f||e.
(2| Procedure
e.g.} When the overa|| program (A||} |s wr|tten.
Step Operat|on
1 Start the lSWTrns program.
2 O||ck [Set-up (S}| from the menu and then c||ck [Oommun|cat|on sett|ng (O}|.
3 "Set Oommun|cat|on" screen
Se|ect a port through wh|ch the transm|ss|on |s made and c||ck [OK|.
Note
When [Para||e|] |s se|ected, be sure to spec|fy [Port] as we||.
4 Se|ect the mach|ne type, the dest|nat|on and the board types.
Mach|ne type: Pro_O6500, Oountry: E, Board type: l1/l5 (A||}
5 The data to be used |s d|sp|ayed |n the vers|on se|ect|on frame and the send f||e |nformat|on frame.
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6 Press the [F||eOheck| to check |f the f||e to be used has any prob|ems.
7 P|ace the ma|n body |n the lSW standby cond|t|on.
8 F|rst, press [Start| on the touch pane|, then c||ck [F||eSend| |n lSWTrns.
9 The fo||ow|ng w|ndow |s d|sp|ayed on the PO wh||e |n the f||e transfer.
Step Operat|on
5. FlRMWARE vERSlON P
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10 The fo||ow|ng screen |s d|sp|ayed when transm|ss|on of the f||e |s comp|ete.
"lSWTrns"
"Touch pane|"
11 "lSWTrns"
O||ck [OK|.
"Touch pane|"
Press [Oont|nue| when conduct|ng the lSW success|ve|y.
To end lSW, press [End|.
The ma|n body automat|ca||y restarts when [End| |s pressed.
12 Oheck the f|rmware vers|on |n the serv|ce mode to see |f the lSW |s comp|eted successfu||y.
Step Operat|on
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5.2.4 Error ||st
A. Overa|| contro| board f|rmware abnorma||ty
When the ma|n body detects an overa|| contro| board f|rmware abnorma||ty after turn|ng ON the power sw|tch,
the power save |ED turns ON w|th noth|ng d|sp|ayed on the |OD of the operat|on pane| (lSW stand-by cond|-
t|on}. For deta||s of the power save |ED d|sp|ay, refer to the tab|e be|ow.
B. ISWTrns error ||st
The lSWTrns d|sp|ays messages when an error |s shown or the operat|on |s comp|eted. The tab|e be|ow shows
the contents of the message and the status of the lSWTrns.
No. Operat|on Power save |ED status
1 OP |n |n|t|a||zat|on when the power |s turned on OFF
2 F|ash memory |n check|ng OFF
3 An error |s detected wh||e |n memory check (lSW standby status} B||nks |n orange
4 lSW process|ng (data be|ng rece|ved from the PO and f|rmware be|ng
wr|tten}
B||nks |n green
5 When abnorma||ty |s detected wh||e |n data transm|ss|on B||nks |n red and green
a|ternate|y
6 When an error |s detected wh||e |n wr|t|ng f|rmware B||nks |n red
7 Memory check comp|eted successfu||y: Dur|ng reboot OFF
Message Status of the lSWTrns
Oannot open a checksum f||e Open|ng of a checksum f||e fa||ed. Poss|b|e causes |nc|ude a corrupted
f||e and a f||e |n use.
Oannot read a checksum f||e |oad|ng of a checksum f||e |nto memory fa||ed. Poss|b|e causes |nc|ude a
shortage of memory and an OS prob|em.
Oannot open a f||e Open|ng of a send f||e fa||ed. Poss|b|e causes |nc|ude a corrupted f||e and
a f||e |n use.
Oannot open the |PT port Open|ng of the |PT port fa||ed.
Oommun|cat|ons port setup
acqu|s|t|on error
A ca|| to GetOommState fa||ed.
Oommun|cat|ons port setup error A ca|| to SetOommState fa||ed.
Oannot open a send f||e Open|ng of a send f||e fa||ed. Poss|b|e causes |nc|ude a corrupted f||e and
a f||e |n use.
Oannot send a Term Test f||e Transm|ss|on of a commun|cat|ons test b|ock fa||ed.
1. The ma|n body |s not ready to rece|ve.
2. The cab|e |s out of pos|t|on.
3. Transm|ss|on of the wrong send f||e was attempted.
nsuccessfu| f||e transm|ss|on The transm|ss|on of a send f||e fa||ed. Poss|b|e causes |nc|ude a cab|e
out of pos|t|on.
nsuccessfu| transm|ss|on to the
|PT port
Output to the |PT port fa||ed. Poss|b|e causes |nc|ude a cab|e out of
pos|t|on.
lnva||d fo|der name An |nva||d fo|der name was entered. Start a fo|der name w|th a dr|ve
name, such as O:\.
Defau|t data fo|der |s not set.
P|ease se|ect fo|der.
A data fo|der |s not set |n lSWTrns.lNl.
Th|s message |s d|sp|ayed when lSW Trns |aunches for the f|st t|me.
nsuccessfu| thread creat|on The creat|on of a thread fa||ed.
5. FlRMWARE vERSlON P
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C. Ma|n body error ||st
The fo||ow|ng shows the ma|funct|on code.
No send f||e ava||ab|e No f||e to copy f||e |s se|ected or ex|sts |n the fo|der.
nab|e to copy severa| f||es 1. The dest|nat|on fo|der does not ex|st.
2. When the overwr|te check box |s not checked, an attempt |s made to
copy to a f||e hav|ng the same f||e name.
3. An attempt |s made to overwr|te a protected f||e.
4. Any other cause (such as a f||e be|ng used by another app||cat|on or
OS prob|em}
Send f||e not found, or |nva||d f||e
name |n the fo|der. Oheck.
The number of d|v|s|ons of a send f||e recorded |n the checksum f||e and
the number of f||es actua||y ex|st|ng do not match.
1. When a f||e w|th an |||ega| name |s |n the data fo|der, or a f||e name that
seems to be |||ega| |s d|sp|ayed |n the fo|der ||st.
2. The number of f||es |n a d|v|ded f||e |s want|ng. ldent|fy the want|ng f||es
|n the fo|der ||st and copy them aga|n.
3. When the checksum f||e |s damaged, copy |t to the fo|der aga|n.
Oode Error App||cab|e program
41 lnput data format abnorma||ty Oommon
42 lnput data mode| name abnorma||ty
43 lnput data board name abnorma||ty
64 Rewr|tten address error F (DFOB}
81 lnput dev|ce abnorma||ty, such as |nput t|me-out Oommon
O1 F|ash ROM de|et|on fa||ure l (OAOB}
O2 F|ash ROM wr|t|ng error
O3 Ohecksum abnorma||ty
O4 Output dev|ce abnorma||ty, such as output t|me-out Oommon
E1 Program SM check error F (DFOB}
F|ash ROM de|et|on fa||ure O (PROB} /H (FDOB}
/B (SDOB} /N (FNSOB}
/S (|SOB}
E2 F|ash ROM wr|t|ng error
E3 B|ank check error F (DFOB}
Oommun|cat|on error O (PROB} /H (FDOB}
/B (SDOB} /N (FNSOB}
/S (|SOB}
100 Network, SB memory connect|on error Oommon
101 Network, SB memory f||e error
102 Oommun|cat|on error w|th the SB memory
4xx HTTP error (protoco| regu|at|ons error, was ab|e to connect to
network, but an error was returned from the server}
5xx FTP error (protoco| regu|at|ons error, was ab|e to connect to net-
work, but an error was returned from the server}
Message Status of the lSWTrns
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D. ISWTrms troub|eshoot|ng
When an error occurs wh||e |n the execut|on of the lSWTrns program.
Oond|t|on Oauses Measure taken
1 The lSWTrns does not
start up.
The lSWTrns.EE f||e |s damaged Set |t up aga|n.
The setup f||es |tse|f |s damaged. Oheck the setup f||es and set |t up
aga|n.
2 When an |tem |n the
combo box |s se|ected,
the transferred f||e |s
not d|sp|ayed.
The transferred f||e |s not stored |n the
spec|f|ed fo|der.
Oheck to see |f the f|rmware f||e |s
stored |n the fo|der d|sp|ayed |n the
"F||e" text box of "vers|on." se the
"Data Oopy" funct|on |f the f||e storage
|ocat|on |s unknown.
The data fo|der |n the opt|on screen |s
set |ncorrect|y.
Oheck the sett|ng of the data fo|der.
se the "Data Oopy" funct|on |f the f||e
storage |ocat|on |s unknown.
The f||e name |s |||ega| (or has been
changed.}
The f||e name must be used w|th no
change made. When the f||e name |s
changed, the d|sp|ay or se|ect|on of
the f||e becomes unava||ab|e. When
the f||e name |s changed, return |t to
former state.
The fo|der name |s |||ega| (or has been
changed.}
When the fo|der name created by the
"Make Fo|der" |n the opt|on screen
has been changed, |t cannot be
found. Return |t to former state and
check |t aga|n.
3 "NG" |s d|sp|ayed wh||e
|n the f||e checksum.
The transferred f|rmware |s damaged. Oopy the f|rmware and check |t aga|n.
When "NG" st||| recurs, contact the
supp||er of the f|rmware.
4 "??" |s d|sp|ayed wh||e
|n the f||e checksum.
When the f|rmware was cop|ed to the
PO, the copy|ng of the checksum f||e
(*.sum} was forgotten.
Oopy the checksum f||e |nto the same
fo|der as the one for the f|rmware at
the same t|me. (lf you use the "Data
Oopy" funct|on, a copy |s made auto-
mat|ca||y.}
5. FlRMWARE vERSlON P
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a
n
s
f
e
r

o
f

t
h
e

f
|
|
e

f
a
|
|
e
d
.
An error "Oannot
open a f||e" |s d|s-
p|ayed.
The f||e |s be|ng used by anther pro-
gram or system.
Ex|t another program. The error st|||
recurs, reboot W|ndows.
An error "Oannot
send a Term Test
f||e" |s d|sp|ayed.
The connect|on of the cab|e |s |oos-
ened.
Oheck the cab|e to see |f |t |s con-
nected secure|y or |f there |s any prob-
|em found w|th the cab|e |tse|f.
The ma|n body |s not |n the rece|v|ng
cond|t|on.
Oheck the ma|n body to see |f |t |s |n
the rece|v|ng cond|t|on.
An error "nsuc-
cessfu| transm|s-
s|on to the |PT
port" |s d|sp|ayed.
The connect|on of the cab|e |s |oos-
ened.
Oheck the cab|e to see |f |t |s con-
nected secure|y or |f there |s any prob-
|em found w|th the cab|e |tse|f.
Wrong data has been sent. Oheck the f||e status screen to see |f
the rece|v|ng mode on the ma|n body
s|de (type of rece|v|ng board} corre-
sponds w|th the transferred f||e on the
PO s|de.
The |ength of the cab|e |s out of spec-
|f|cat|ons.
se a cab|e the |ength of wh|ch |s |ess
than 2 m.
The para||e| port of the PO |s set to
the EOP mode.
Oance| the EOP mode w|th reference
to the PO manua|.
There |s a compat|b|||ty prob|em
between the para||e| port of the PO
and the port on the ma|n body s|de.
Oonduct a test w|th a PO that has a
track record of transm|tt|ng, and
check |f there |s any compat|b|||ty
prob|em found.
Oond|t|on Oauses Measure taken
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5.3 USB memory ISW
5.3.1 Usage of the USB memory ISW
Note
The "Serv|ce Port Dev|ce" must be set to [On] |n the sett|ngs menu mode of the "User Sett|ng-Sys-
tem Sett|ng-serv|ce Port Dev|ce", or the USB memory ISW cannot be used.
A. Procedure
Step Operat|on
1 Save the f|rmware to the SB memory |n the fo|der structure descr|bed be|ow.
Note
Create the PRO_C6500 fo|der d|rect|y under the USB memory route.
Severa| f|rmware can be saved to a fo|der. However 24 f||es |s the max|mum |t can d|s-
p|ay on the touch pane|. A|so, two byte font cannot be d|sp|ayed.
Max|mum 40 |etters for a f||e name.
l0
PRO_O6500
l
l1
l2
l3
l4
l5
O
H
B
N
N1
N2
S
R
F
J
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2 Oonnect the SB memory [1| to the ma|n body serv|ce port [2|.
3 Enter the Serv|ce mode.
4 "Serv|ce Mode Menu screen"
Press [12 lSW|.
5 "lSW Menu screen"
Press [01 lSW|.
6 "Board Type Se|ect|on screen"
Press [SB Memory lSW|, once the 1shot message "Oonnect|on of a SB memory has been rec-
ogn|zed." |s d|sp|ayed, press the button that |s app||cab|e to the f|rmware be rewr|tten.
Step Operat|on
a03uf2c134ca
[2] [1]
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9 e.g.} <lmage Oontro|> Oo||ect|ve (l0}
The f||e |n the SB memory app||cab|e fo|der w||| be d|sp|ayed. (Max|mum 24 f||es}
Se|ect the vers|on of the f||e you want to rewr|te, and press [OK|
Note
From the f||e name, the f||e ava||ab|||ty |s judged and the resu|t |s shown by text co|or.
Wh|te: F||e effect|ve as ISW.
Ye||ow: Spec|a| ROM f||e.
Red: F||e other than ISW or f||e for d|fferent dest|nat|on.
Press [L|m|t] to d|sp|ay on|y the effect|ve f||es, f||es can be sorted by press|ng [F||e
Name], [Date], [S|ze (byte|].
10 "Externa| Memory Dev|ce lSW Mode" screen
Oheck the type and name of f||e to conduct lSW, and press [Start|.
Note
Press [F||e Se|ect] to return to the f||e name se|ect|on screen.
Press [ROM Se|ect] to return to the board type se|ect|on screen.
Step Operat|on
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5.3.2 Ma|n body error ||st
When an error occurs dur|ng SB memory lSW operat|on, the ma|funct|on code |s d|sp|ayed on the touch pane|.
(See P.142}
11 The fo||ow|ng screen |s d|sp|ayed when lSW |s comp|ete.
12 Press [Oont|nue| when conduct|ng the lSW success|ve|y.
To end the lSW, pu|| out the SB memory from the serv|ce port, then press [End|.
The ma|n body automat|ca||y restarts when [End| |s pressed.
13 Oheck the f|rmware vers|on |n the serv|ce mode to see |f the lSW |s comp|eted successfu||y.
Step Operat|on
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5.4 Internet ISW
5.4.1 OUTLINE
"lnternet lSW" |s a system to operate the lSW by the ma|n body automat|ca||y rece|v|ng f|rmware from the pro-
gram server, us|ng Web browser, ma|n body operat|on pane|, or lnternet ma|| (E-ma||} to d|rect the lSW. lSW can
be operated at the customer fac|||ty w|thout carry|ng the program, |f lnternet lSW us|ng ma|n body operat|on
pane| or Web browser |s used. A|so, w|th lnternet lSW us|ng ma|| remote not|f|cat|on system, lSW can be oper-
ated remote|y.
5.4.2 Operat|ng env|ronment
To use the lnternet lSW funct|on, the fo||ow|ng cond|t|ons must to be met.
The ma|n body must be connected to the network env|ronment that a||ows the down|oad of f|rmware from
the lnternet by us|ng ftp or http protoco|.
The fo||ow|ng four are status of "lnternet lSW" not operat|ng |n the ma|n un|t.
The ma|n power sw|tch (SW1} |s OFF.
The sub power sw|tch (SW2} |s OFF.
The cop|er |s |n the auto shut-off mode.
When the "Secur|ty Strengthen Set" |s set to ON (the use of the ma|n body NlO |s not a||owed.}
Dur|ng pr|nt operat|on, or var|ous JOB (|nc|ud|ng reserve JOB} ex|sts, or suspended JOB ex|sts dur|ng ma|n
body |d||ng.
s|ng modes other than norma| mode
Paper jam has occurred
lmage f||e ex|sts |n the |mage memory
Program type, board do not match
5.4.3 In|t|a| sett|ngs
To use the lnternet lSW, |t |s necessary to set |n advance the network parameter, program server address and
the f|re wa|| address etc. of the ma|n body.
A. Sett|ngs from the operat|on pane|
To |ntroduce the ma|n body |nto the network, set the lP address of the ma|n body from the operat|on pane|.
When th|s sett|ng has been a|ready made, proceed to "B. Sett|ngs from the Web browser" .
(1| Procedure
Note
The IP address etc. of the ma|n body |s norma||y ass|gned by the system adm|n|strator. For part|c-
u|ars, contact the system adm|n|strator.
Step Operat|on
1 Press the [t|||ty/Oounter| key on the operat|on pane|.
2 Press [03 Mach|ne Adm|n. Sett|ng|.
3 Press [05 Network Sett|ng|.
4 Enter [01 Mach|ne NlO Sett|ng|.
5 Type |n [lP Address|, [Subnet Mask|, [Gateway Address|.
6 Restart the ma|n body by turn|ng the sub power sw|tch (SW2} OFF/ON.
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B. Sett|ngs from the Web browser
Enter the sett|ng of the program server from the Web browser. At th|s t|me, |n order to use the Web browser,
make preparat|ons of the PO that can be |ntroduced |nto the network.
Note
For a|| the sett|ngs, "Space" cannot be set.
When an |ncorrect sett|ng |s made on the Web browser, be sure to correct |t fo||ow|ng the error
message. Correct|ng no |nput error may resu|t |n the down|oad error of the program.
(1| Procedure
Step Operat|on
1 Start up the Web browser.
When the proxy |s set on the Web browser, the ma|n body Web may not be accessed.
For part|cu|ars, contact the network adm|n|strator. For Web browser, lnternet Exp|orer 6.02,
Netscape Nav|gator 7.1 or F|refox 1.0 |s recommended. However, be sure to avo|d sett|ng from two
or more browsers at a t|me.
2 Spec|fy the lP address of the ma|n body that |s entered thorough "A. Sett|ngs from the operat|on
pane|".
When you access the Web t|||t|es of the ma|n body, "Ma|n page screen" |s d|sp|ayed.
"Ma|n page" screen
Oopyr|ght 2000 GoAhead Software, lnc. A|| R|ghts Reserved.
3 "Ma|n page screen"
O||ck [Extens|on for ma|ntenance|.
4 Enter user name and OE password |n the w|ndow and press [OK|.
ser name: ce (sma|| |etter, cannot be changed}
Password: Enter the OE password. (Defau|t: "92729272"}
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5 "Extens|on for ma|ntenance screen"
O||ck [lnternet lSW|.
6 "lnternet lSW screen"
O||ck [ln|t|a| Sett|ng|.
Step Operat|on
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7 "Proxy Server Sett|ng screen"
Set the proxy server sett|ngs.
When us|ng no proxy server (f|re wa||}, proceed to the step 9.
Enab|e proxy Se|ect the fo||ow|ng.
When not us|ng proxy: "no."
When us|ng ftp proxy: "se ftp proxy."
When us|ng http proxy: "se http proxy."
Proxy Server Type When se|ect|ng "se ftp proxy" |n "Enab|e Proxy," then se|ect a
proxy server type from among the be|ow.
Type 1: "ser user@host"
Type 2: "OPEN host"
Type 3: "FW user => FW password => SlTE host"
Type 4: "FW user => FW password => ser user@host"
Note
Types 2, 3, and 4 are unsupported.
For authent|cat|on of proxy server, see "5.4.8 Authent|-
cat|on of the proxy server |n the Internet ISW" .
Proxy Server lP Address When us|ng the proxy server, set the lP address of the proxy
server.
Port Number When us|ng the proxy server, set the number of the port that
uses the proxy server.
ser name on the proxy
server
When se|ect|ng the type 1 or type 2 |n "Proxy Server Type" above
set the account of the proxy server.
Password for the proxy server When se|ect|ng the type 1 or type 2 |n "Proxy Server Type" above
set the password of the proxy server.
8 After comp|et|on of entry, c||ck [Next| and then after check|ng the set |tems |n the sett|ng check
screen, c||ck [Next|. However, |f there |s an |nput error, c||ck [Back| fo||ow|ng the message shown |n
red and then re-set the |tem.
Step Operat|on
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9 "Program Server Sett|ng screen"
Set the program server sett|ngs. (When us|ng the proxy}
Program Server Address Set the address of the server |nto wh|ch the program to be down
|oaded |s stored. Se|ect the protoco| to be used from the pu||-
down menu |eft and enter the address after that |n the text box
on the r|ght. ln the case of ftp, |t |s a re|at|ve path from the home
d|rectory.
ser name on the program
server
Enter the account name of the program server.
Password for the program
server
Enter the password of the program server.
Rece|v|ng t|me out Set the rece|v|ng t|me out of the program. When the t|me |s out,
the down |oad of the program forc|b|y comes to an end, and the
system returns to the norma| mode w|thout conduct|ng the lSW.
10 After comp|et|on of entry, c||ck [Next|. Then after check|ng the set |tems |n the sett|ng check screen,
c||ck [F|n|sh|. However, |f there |s an |nput error, c||ck [Back| fo||ow|ng the message shown |n red and
then re-set the |tem.
11 Set the program server sett|ngs. (When not us|ng the proxy}
Protoco| Se|ect the protoco| that rece|ves the program.
Program Server lP Address Set the lP address of the server that stores the f|rmware to be
down|oaded.
Target d|rectory W|th http, set the path after the host doma|n. A|so, w|th ftp, set
the re|at|ve pass from the home d|rectory.
ser name on the program
server
Enter the account name of the program server.
Password for the program
server
Enter the password of the program server.
Rece|v|ng t|me out Set the rece|v|ng t|me out of the f|rmware. When the t|me |s out,
the down |oad of the f|rmware forc|b|y comes to an end, and the
system returns to the norma| mode w|thout conduct|ng the lSW.
12 After comp|et|on of entry, c||ck [Next|. Then after check|ng the set |tems |n the sett|ng check screen,
c||ck [F|n|sh|. However, |f there |s an |nput error, c||ck [Back| fo||ow|ng the message shown |n red and
then re-set the |tem.
Step Operat|on
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13 Oonduct the Down|oad test.
ln the down |oad test, "test.dat" |s down |oaded from the program server set |n the |n|t|a| sett|ng
to check the connect|on. When the down |oad test fa||ed, re-check the set |tems fo||ow|ng the
error message.
When the down |oad test |s successfu||y comp|eted, the commun|cat|on speed and the est|-
mated rece|v|ng t|me are d|sp|ayed as shown be|ow. Refer to the "Rece|v|ng t|me out" sett|ng.
When the down |oad test fa||ed, the response ma|funct|on code from the server |s d|sp|ay as
shown be|ow. S|nce there may be a sett|ng error, re-check the |n|t|a||zat|on.
Step Operat|on
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5.4.4 Internet ISW us|ng the Web Ut|||t|es
s|ng the Web t|||t|es of the ma|n body a||ows the customer eng|neer, by just mak|ng a c||ck from the browser,
to down|oad the programs from the program server automat|ca||y for rewr|t|ng.
(1| Procedure
Step Operat|on
1 Proceed to "lnternet lSW" on the Web t|||t|es.
"lnternet lSW screen"
The f|rmware vers|on of the board |s d|sp|ayed bes|de each of the board types.
2 Se|ect one lSW |ntended board at the |tem of "lSW." When spec|fy|ng a f||e name to be down|oad,
enter |t |n the [F||e name| text box.
When f|rmware f||e name |s not spec|f|ed, |t w||| be rewr|tten |n the fo||ow|ng f||es stored |n the program
server.
Note
bootN1.b|n |s for FS-503, bootN2. b|n |s for FS-607.
l0 bootl0.b|n O1 bootO1.b|n N1 bootN1.b|n B1 bootB1.b|n
l1 bootl1.b|n N2 bootN2.b|n
l2 bootl2.b|n F1 bootF1.b|n S1 bootS1.b|n
l3 bootl3.b|n
l4 bootl4.b|n H1 bootH1.b|n R1 bootR1.b|n
l5 bootl5.b|n J1 bootJ1.b|n
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5.4.5 Internet ISW us|ng the ma|| remote contact system
When the customer eng|neer sends a ma|| that descr|bes the key word br|ef|y to the ma|n body, the ma|n body
that rece|ves that ma|| can down|oad the program from the program server to conduct the rewr|te automat|ca||y.
For the operat|ng env|ronment and |n|t|a| sett|ng, see "4.3 Ma|| remote not|f|cat|on system".
(1| Usage of the Internet ISW us|ng the ma|| remote not|f|cat|on system
For a command that |s sent to the ma|n body and |ts opt|ons, see the tab|e g|ven be|ow.
3 After comp|et|on of entry, c||ck the [lSW|.
lf there |s an |nput error, c||ck [Back| fo||ow|ng the message d|sp|ayed |n red and then enter the |tem
aga|n.
4 lSW cond|t|on ver|f|cat|on
Power save |ED w||| b||nk green when down|oad|ng program. A|so by the web screen, the present
operat|on status and errors can be checked.
"lSW |s down|oad|ng"
"lSW |s wr|t|ng"
"F|n|sh"
"lSW was cance|ed due to transferr|ng prob|em"
"lSW was cance|ed due to transferr|ng overt|me"
"lSW was cance|ed due to wr|t|ng prog|em to f|ash memory"
5 The ma|n un|t w||| automat|ca||y restart and comp|ete lSW when lSW |s norma||y comp|eted.
6 After the ma|n un|t has restarted, check that the f|rmware vers|on has been updated successfu||y |n
the "lnternet lSW ma|n screen".
Oommand Opt|on Descr|pt|ons
lSW l0, l1, l2, l3, l4, l5
O1
F1
H1
N1
N2
B1
S1
R1
J1
Spec|f|es a board that execute lSW.
l: Overa|| contro| board (OAOB}
O: Pr|nter contro| board (PROB}
F: DF contro| board (DFOB}
H: FD contro| board (FDOB}
N1: FS-503 contro| board (FNSOB}
N2: FS-607contro| board (FNSOB}
B1: SD contro| board (SDOB}
S1: |S contro| board (|SOB}
R1: R contro| board (ROB}
J1: PB contro| board (PBOB}
By spec|fy|ng "= f|rmware f||e name" fo||ow|ng the opt|on name, the
spec|f|ed f||e |n the program server can be turned |nto lSW.
e.g.} lSW l0=A03001_00l0_G00_1000.b|n
5 (m|n|mum}
1440 (max|mum}
Spec|fy the t|me of va||d|ty of the ma||. (n|t: |n m|nutes} When no
spec|f|cat|on |s made, 90 m|nutes are emp|oyed.
When the t|me per|od after OE sends out a ma|| unt|| the ma|n body
rece|ve the ma|| exceeds the t|me spec|f|ed here, lSW |s not con-
ducted.
e.g.} lSW l0 5
lSWHE|P (Not spec|f|ed} A he|p ma|| that descr|bes the usage of the commands above |s
returned.
Step Operat|on
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When f|rmware f||e name |s not spec|f|ed, |t w||| be rewr|tten |n the fo||ow|ng f||es saved |n the program server.
Note
bootN1.b|n |s for FS-503, bootN2.b|n |s for FS-607.
(2| Ma|| send|ng
Refer to "4.3 Ma|| remote not|f|cat|on system" for send|ng ma||.
Note
The number of commands that can be wr|tten down on a ma|| |s on|y 1. When two or more com-
mands are wr|tten down, the second and the succeed|ng commands are |gnored.
(3| Return ma||
ln the fo||ow|ng cases, a ma|| |s returned from the ma|n body.
After rece|v|ng an lSW start ma||, the ma|n body starts lSW. (A command sent and the f|rmware vers|on
before lSW are wr|tten down.}
When the lSW comp|eted (sent command and the f|rmware vers|on after lSW w||| be ||sted}
When the t|me of va||d|ty of the ma|| exp|res. (A command sent |s wr|tten down.}
5.4.6 Notes for use
(1| Not|ce to the adm|n|strator
When conduct|ng the lnternet lSW, be sure to not|fy the adm|n|strator of |t and get approva| from adm|n|strator |n
advance.
Be sure to execute lSW w|th the ma|n body not used. However, when the ma|n body |s |n use (jobs present}, the
lnternet lSW does not operate.
(2| Power cut wh||e |n the ISW
Wh||e |n the lSW rewr|te, the operat|on pane| and the power sw|tch (SW2} are |ocked. However, when the ma|n
power source |s turned off due to power cut etc., the ma|n body cannot start up.
However, th|s |s a prob|em encountered wh||e |n the overa|| contro| board (OAOB} rewr|te. As for other errors
wh||e |n the lSW, they can be rewr|tten by the lnternet lSW aga|n.
Shou|d the ma|n body be not ab|e to start due to the reason above, go to the actua| p|ace and use lSWTrns to
conduct the rewr|te of the program.
l0 bootl0.b|n O1 bootO1.b|n N1 bootN1.b|n B1 bootB1.b|n
l1 bootl1.b|n N2 bootN2.b|n
l2 bootl2.b|n F1 bootF1.b|n S1 bootS1.b|n
l3 bootl3.b|n
l4 bootl4.b|n H1 bootH1.b|n R1 bootR1.b|n
l5 bootl5.b|n J1 bootJ1.b|n
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5.4.7 Internet ISW us|ng the operat|on pane|
When the customer eng|neer uses the lnternet lSW from the operat|on pane|, w|th no PO brought w|th, the ma|n
body can down|oad the program from the program server to conduct the rewr|te automat|ca||y.
(1| Procedure
e.g.} When rewr|te the overa|| contro| board (OAOB} f|rmware (A||}.
Step Operat|on
1 D|sp|ay "lSW Mode screen"
2 Press [lnternet lSW| on the screen, then press [Oo||ect|ve (l0}| of the <lmage Oontro|>.
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3 Press the [Start| and down|oad the |atest f|rmware to start the rewr|te.
ln a case |n wh|ch the down|oad of an o|d vers|on f|rmware |s requ|red, press the [F||e Name lnput|
key and enter the f||e name manua||y.
4 The fo||ow|ng screen |s d|sp|ayed when lSW |s comp|ete.
5 Press [Oont|nue| when conduct|ng the lSW success|ve|y.
To end the lSW, press [End|.
The ma|n body w||| automat|ca||y restart when [End| |s pressed.
6 Oheck the f|rmware vers|on |n the serv|ce mode to see |f the lSW |s comp|eted successfu||y.
Step Operat|on
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(2| Ma|n body error ||st
When an error occurs dur|ng lnternet lSW operat|on, the ma|funct|on code |s d|sp|ayed on the touch pane|.
(See P.142}
5.4.8 Authent|cat|on of the proxy server |n the Internet ISW
A. Proxy server
Proxy server wh|ch |s prov|ded on the |ns|de of the f|re wa|| |s the gener|c name of a ma|| server that serves the
proxy of a c||ent who rece|ves an access demand (HTTP and FTP} from the c||ent.
B. Authent|cat|on of the proxy server
There are four types of authent|cat|on methods for the proxy server.
The lnternet lSW |s correspond|ng to these four types.
C. Authent|cat|on type of the proxy server and the command ||st
(1| Type 1: User user@host
When access|ng the outs|de through the proxy, authent|cat|on to the proxy server |s not requ|red.
When access|ng the outs|de through the proxy server, the entry of the user name and password of the proxy
server |s not requ|red, th|s proxy authent|cat|on |s ||ke|y to be used.
Oommand
(2| Type 2: OPEN host
Th|s |s a|most the same as the type 1, except for the exchange of commands wh||e |n authent|cat|on.
When a|| the sett|ngs are made correct|y and no commun|cat|on |s ava||ab|e w|th type 1 authent|cat|on, app|y th|s
type.
Oommand
Oommand Parameter Rep|y Oode Descr|pt|on
SER ser@host 331 Transm|t the user name of the program server and the
program server address
PASS password 230 Transm|t the password for the user name above
Oommand Parameter Rep|y Oode Descr|pt|on
OPEN host ftp expanded
funct|on, def|ned
for each server
Transm|t the program server address
SER user 331 Transm|t the user name of the program server
PASS password 230 Transm|t the password for the user name above
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(3| Type 3: FW user = > FW password = > SITE host
Th|s |s a type that requ|res the authent|cat|on to the proxy server |tse|f when access|ng the outs|de.
The |nformat|on of the server you want to access, the user name and password of the proxy server (F/W} are
necessary.
ln case of the user name and the password of the proxy server are requ|red when access|ng the outs|de through
the proxy server, th|s proxy authent|cat|on |s ||ke|y to be used.
Oommand
(4| Type 4: FW user = > FW password = > USER user @host
Th|s |s a|most the same as the type 3, except for the exchange of commands wh||e |n authent|cat|on.
When a|| the sett|ngs are made correct|y and no commun|cat|on |s ava||ab|e w|th type 3 authent|cat|on, app|y th|s
type.
Oommand
D. Remark
For fwtk2.1 (for n|x} and B|ack Jumbo Dog (for W|ndows}, the type 1 authent|cat|on |s used. For most of the
proxy servers, the type 1 authent|cat|on |s used. When the authent|cat|on type of the proxy server |s not known,
you are recommended to make sett|ngs |n type 1 authent|cat|on as a temporary measure.
Oommand Parameter Rep|y Oode Descr|pt|on
SER FW user 331 Transm|t the user name of the proxy server
PASS FW password 230 Transm|t the password for the user name above
SlTE host ftp expanded
funct|on, def|ned
for each server
Transm|t the program server address
SER user 331 Transm|t the user name of the program server
PASS password 230 Transm|t the password for the user name above
Oommand Parameter Rep|y Oode Descr|pt|on
SER FW user 331 Transm|t the user name of the proxy server
PASS FW password 230 Transm|t the password for the user name above
SER user@host name 331 Transm|t the user name of the program server and the
program server address
PASS password 230 Transm|t the password for the user name above
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6.1 Items not a||owed to be d|sassemb|ed and adjusted
6.1.1 Scanner sect|on
A. CCD un|t
(1| Parts not a||owed to be removed
The e|ght screws for the OOD un|t.
The four attach|ng screws of the |ens reference p|ate assy
(2| Reason for proh|b|t|on
S|nce the accuracy of the OOD un|t |s guaranteed as a un|t, no accuracy |s guaranteed |f |t |s d|sassemb|ed.
Therefore, screws that |ead to the d|sassemb|y of the OOD un|t must not be removed.
The |ens reference p|ate assy |s a reference for the pos|t|on|ng the OOD un|t. lf the |ens reference p|ate assy |s
removed, the opt|ca| ax|s of the OOD un|t may become m|sa||gned. Therefore, the attach|ng screws of the |ens
reference assy must not be removed.
[1| Screws not a||owed to be removed [4| OOD un|t
[2| Screws not a||owed to be removed [5| |ens reference p|ate assy
[1]
[2]
[2]
[3] [4]
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B. M|rror un|t/Exposure un|t
(1| Parts not a||owed to be removed
Pos|t|ons of the m|rror un|t and the exposure un|t.
(2| Reason for proh|b|t|on
The d|stance between the m|rror un|t and the exposure un|t re|ates to the magn|f|cat|on of the sub-scan d|rect|on
for scann|ng the or|g|na|. Therefore, the pos|t|ons of the m|rror un|t and the exposure un|t must not be arb|trar||y
adjusted. Shou|d the exposure un|t and the scanner w|re need to be removed, re|nsta||at|on of them must be
made us|ng the opt|cs un|t adjustment j|g.
[1| Exposure un|t [2| M|rror un|t
[2]
[1]
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6.1.2 Wr|te sect|on
A. Wr|te un|t cover
(1| Parts not a||owed to be removed
The seven screws for the wr|te un|t |nsta||at|on
(2| Reason for proh|b|t|on
A |aser beam path runs through |ns|de of the wr|te un|t. Open|ng the cover a||ows dust and d|rt to enter deep |nto
the wr|te un|t and they may b|ock the |aser beam path. Therefore, the attach|ng screws of the wr|te un|t cover
must not be removed.
[1| Screws not a||owed to be removed [2| Wr|te un|t cover
a03uf2c127ca
[1]
[2]
[1]
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B. Insta|||ng sect|on of the wr|te un|t
(1| Parts not a||owed to be removed
The four attach|ng screws of the wr|te un|t mount|ng p|ate
(2| Reason for proh|b|t|on
The wr|te un|t mount|ng p|ates are a reference for pos|t|on|ng the wr|te un|ts accurate|y w|th respect to the
drums. The remova| of the wr|te un|t mount|ng p|ate may cause an |mage d|stort|on by |ack of para||e||sm
between the drum and the wr|te un|t. Therefore, the attach|ng screws of the wr|te un|t mount|ng p|ate must not
be removed.
[1| Screws not a||owed to be removed [4| Wr|te un|t /O
[2| Wr|te un|t mount|ng p|ate [5| Wr|te un|t /M
[3| Wr|te un|t /K [6| Wr|te un|t /Y
a03uf2c128ca
[2]
[1]
[6] [5]
[4] [3]
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6.1.3 Photoconductor sect|on
A. Parts not a||owed to be removed
An attach|ng screw of the drum cartr|dge end p|ate/Fr
An attach|ng screw of the drum cartr|dge end p|ate/Fr
B. Reason for proh|b|t|on
O|earance between the drum and the deve|op|ng ro||er has been prec|se|y adjusted by the pos|t|on of the end
p|ate /Fr and Rr. Therefore, the attach|ng screws of the end p|ate /Fr and Rr must not be removed.
[1| Screws not a||owed to be removed [4| End p|ate /Rr
[2| End p|ate /Fr [5| Drum cartr|dge
[3| Screws not a||owed to be removed
a03uf2c129ca
[5]
[1] [2]
[3] [4]
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6.1.4 Intermed|ate transfer sect|on
A. Parts not a||owed to be removed
An attach|ng screw of the tens|on adjust|ng p|ate
B. Reason for proh|b|t|on
The be|t tens|on has been prec|se|y adjusted w|th the tens|on adjust|ng p|ate. Therefore, the attach|ng screw of
the tens|on adjust|ng p|ate must not be removed.
[1| Screws not a||owed to be removed [3| Tens|on adjust|ng p|ate
[2| Be|t
[3]
[1]
[2]
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6.1.5 Fus|ng un|t sect|on
A. Parts not a||owed to be removed
The two attach|ng screws of the pressure ro||er arm/Fr
The two attach|ng screws of the pressure ro||er arm/Rr
B. Reason for proh|b|t|on
The fus|ng be|t pos|t|on has been prec|se|y adjusted by the pressure ro||er arm /Fr and /Rr. Therefore, the attach-
|ng screw of the pressure ro||er arm /Fr and /Rr must not be removed.
[1| Screws not a||owed to be removed [3| Screws not a||owed to be removed
[2| Pressure ro||er arm /Fr [4| Pressure ro||er arm /Rr
[2]
[3] [4]
[1]
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6.2 D|sassemb|y/reassemb|y parts ||st
Note
The tab|e be|ow ||sts parts other than the per|od|ca||y rep|aced part. The d|sassemb|y/reassemb|y
procedures of them are descr|bed on the fo||ow|ng pages, however, except for the covers, they do
not need to be removed under norma| cond|t|ons.
For |nformat|on on how to rep|ace the per|od|ca||y rep|aced parts, see "3.5 Ma|ntenance proce-
dure of the hous|ng sect|on" to "3.18 Ma|ntenance procedure of OT-502".
No. Sect|on Part name Reference page
1 Oover Rear cover P.170
2 |eft cover P.170
3 R|ght cover /p1 P.171
4 R|ght cover /p2 P.171
5 R|ght cover /p3 P.171
6 R|ght cover /|w1 P.171
7 R|ght cover /|w2 P.171
8 Or|g|na| g|ass assy P.172
9 pper cover /Fr P.173
10 pper cover /Rt P.173
11 pper cover /|t P.173
12 pper cover /Rr1 P.174
13 pper cover /Rr2 P.174
14 Ma|n board un|t P.174
15 Scanner sect|on OOD un|t P.176
16 Exposure un|t P.178
17 Exposure |amp P.181
18 Scanner w|re (for remov|ng} P.182
19 Scanner w|re (for |nsta|||ng} P.184
20 Wr|te sect|on Wr|te un|t P.187
21 Process sect|on Process un|t P.189
22 lmage correct|on un|t P.190
23 Toner co||ect|on sec-
t|on
Be|t co||ect|on p|pe P.191
24 vert|ca| conveyance p|pe P.191
25 Hor|zonta| conveyance p|pe P.191
26 AD sect|on AD P.204
27 |ock |ever /1 P.206
28 |ock |ever /2 P.206
29 Paper feed sect|on Paper feed tray P.208
30 Tray up/down w|re P.209
31 Fus|ng un|t Temperature sensor /1 (TEMS/1} P.212
32 Thermostat /1 (TS1} P.212
33 Thermostat /2 (TS2} P.212
34 Temperature sensor /3 (TEMS/3} P.215
35 Thermostat /3 (TS3} P.215
36 OT OT P.217
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6.3 D|sassemb|y/reassemb|y procedure
6.3.1 Remov|ng/re|nsta|||ng rear cover
A. Procedure
1. Remove the f||ter cover.
(See P.31}
2. |oosen the two screws [1|.
3. Remove the 13 screws [2| and then remove the
rear cover [3|.
4. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
6.3.2 Remov|ng/re|nsta|||ng |eft cover
A. Procedure
1. |oosen the two screws [1|.
2. Remove the n|ne screws [2| and then remove the
|eft cover [3|.
3. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a03uf2c082ca
[1] [2] [2]
[2] [3] [2]
a03uf2c083ca
[2] [2] [1]
[2] [3]
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6.3.3 Remov|ng/|nsta|||ng r|ght cover/Up1, /Up2, /Up3, /Lw1 and /Lw2
A. Procedure
1. Remove the f||ter cover.
(See P.31}
2. Open the bypass feed tray [1|.
3. |oosen the two screws [2| and remove the r|ght
cover/p3 [3|.
4. Remove the two screws [4| and remove the r|ght
cover/p2 [5|.
5. |oosen the four screws [6| and remove the r|ght
cover/p1 [7|.
6. O|ose the bypass feed tray [1|.
7. Open the toner ce||ct|on door [2|.
8. |oosen the two screws [3| and remove the r|ght
cover/|w2 [4|.
9. Remove the two screws [5| and remove the r|ght
cover/|w1 [6|.
10. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a03uf2c084ca
[3] [4] [1]
[7] [6] [5] [2]
a03uf2c085ca
[1] [4] [2]
[3] [5] [6]
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6.3.4 Remov|ng/re|nsta|||ng or|g|na| g|ass assy
A. Procedure
1. Remove the three screws [1| and remove the or|g-
|na| pos|t|on|ng p|ate /Rr [2|.
2. Remove the two screws [3| and remove the scan-
ner cover /Rt [4|.
3. Remove the two screws [5| and remove the or|g|-
na| g|ass assy [6|.
Note
When remov|ng the or|g|na| g|ass assy, do not
ho|d the or|g|na| pos|t|on|ng p|ate /Lt [8], or
the g|ass [7] may come off s|nce the p|ate and
g|ass are attached w|th each other on|y w|th
two-s|de tape. Be sure to ho|d the or|g|na|
g|ass assy by |ts [9] and [10] port|ons.
4. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a03uf2c086ca
[5] [6]
[1] [2] [4] [3]
a03uf2c087ca
[7]
[9] [8]
[10]
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6.3.5 Remov|ng/re|nsta|||ng upper cover/Fr, /Rt, and Lt
A. Procedure
1. Remove the or|g|na| g|ass assy.
(See P.172}
2. Open the toner supp|y sect|on.
(See P.33}
3. Remove the screw [1| and remove the scanner
cover/Fr2 [2|.
4. Remove the screw [3| and remove the scanner
cover/Fr1 [4|.
5. Remove the three screws [1| and remove the
upper cover/Fr [2|.
6. Remove the screw cap [1|.
7. Remove the two screws [2| and [3| and remove
the upper cover/Rt [4|.
a03uf2c088ca
[1] [3] [4] [2]
a03uf2c089ca
[2] [1]
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[4]
[3] [1] [2]
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8. Remove the screw cap [1|.
9. Remove the two screws [2| and [3| and remove
the upper cover/|t [4|.
10. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
6.3.6 Remov|ng/re|nsta|||ng upper cover/Rr1 and /Rr2
A. Procedure
1. Remove the screw cap [1|.
2. Remove the two screws [2| and [3| and remove
the upper cover /Rr2 [4|.
3. Remove the or|g|na| g|ass assy.
(See P.172}
4. Remove the screw cap [5|.
5. Remove the two screws [6| and [7|, and remove
the upper cover /Rr1 [8|.
6. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a03uf2c091ca
[3] [4]
[1][2]
a03uf2c092ca
[6] [8] [7] [3] [4] [1][2] [5]
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6.3.7 Remov|ng/|nsta|||ng ma|n board un|t
A. Procedure
1. Remove the rear cover.
(See P.170} .
2. Remove the r|ght cover/p3.
(See P.171}
3. Remove the upper cover/Rr2.
(See P.174}
4. Remove the two screws [1| and remove the con-
nector cover/1 [2|.
5. Remove the four screws [3| and remove the con-
nector cover/2 [4|.
6. D|sconnect the s|x connectors [1|.
7. Remove the four screws [2|.
Note
Be carefu| not to damage the connector [1] or
the w|res when remov|ng the ma|n board un|t.
8. Put a screw dr|ver [2| through the hook [1| and
|nsert the t|p [3| of the dr|ver |nto the c|earance.
Pu|| the screw dr|ver toward you wh||e p|vot|ng |t
on the t|p to pu|| out the ma|n board un|t [4|.
9. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
Note
Be sure not to p|nch the w|res.
a03uf2c095ca
[1]
[4] [3]
[2]
a03uf2c096ca
[1]
[2]
[1] [2]
a03uf2c097ca
[2] [3]
[1] [4]
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6.3.8 Remov|ng/|nsta|||ng CCD un|t
A. Procedure
1. Remove the or|g|na| g|ass assy.
(See P.172}
2. D|sconnect the connector [1|.
3. Remove the 9 screws [2| and remove the OOD
cover [3|.
4. Remove the screw [4| and remove the r|bbon
cab|e cover [5|.
5. Open the |ock |ever [1| to un|ock the r|bbon cab|e
[2|, and d|sconnect the cab|e.
Note
Connect the r|bbon cab|e fo||ow|ng the proce-
dure be|ow.
Open the |ock |ever [1] and |nsert the r|bbon
cab|e [2] as far as |t w||| go. Make sure the
conduct|ve surface of the cab|e does not face
to the |ock |ever.
C|ose the |ock |ever [1] to |ock the r|bbon
cab|e [2].
8050ma3141
[4] [5] [3]
[2] [1]
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[2] [1]
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6. Remove the four screws [1| and remove the OOD
un|t [2|.
Note
Never remove any screws other than the four
screws [1]. If they are removed, opt|ca|
adjustments that cannot be made |n the f|e|d
serv|ce or stores are requ|red.
Never touch the |ends w|th your hand, other-
w|se |t causes |mage qua||ty prob|ems.
7. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a03uf2c099ca
[2]
[2] [1]
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6.3.9 Remov|ng/|nsta|||ng exposure un|t
A. D|sassemb|y procedure
1. Remove the or|g|na| g|ass assy.
(See P.172}
2. Remove the upper cover/Fr, /Rt and |t.
(See P.173}
3. Remove the 14 screws [1| and remove the stay
[2|.
4. Remove the screws [1|,1 each, and remove the
two w|re ho|d|ngs [2|.
5. Turn the exposure un|t [3| a ||tt|e to take |t upward
wh||e keep|ng |t |n a hor|zonta| pos|t|on, and put
the un|t on the scanner frame [4|.
a03uf2c0100ca
[1] [1]
[1]
[2]
a03uf2c101ca
[3] [4]
[1] [2] [2] [1]
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6. D|sconnect the connector [1|.
7. Remove the screw [2| and re|ease the cab|e [4|
from the cab|e c|amp [3|.
8. Remove the exposure un|t [5|.
a03uf2c102ca
[5]
[1]
[3] [2]
[4]
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B. Reassemb|y procedure
1. lnsta|| the exposure un|t to the ma|n body.
2. Move the v m|rror un|t [2| toward paper eject s|de
and put the opt|c un|t pos|t|on|ng j|gs [3| one for
each v m|rror un|t [2| and exposure un|t [1|
through the ho|es on the frame at the front s|de
and through the ho|es on the other s|de frame.
Note
Use the opt|c pos|t|on|ng j|gs when re|nsta||-
|ng the exposure un|t.
3. Secure the exposure un|t w|th the screws [4| and
the w|re ho|d|ngs [5|, one for each s|de of the un|t.
4. Remove the two opt|c pos|t|on|ng j|gs [3|.
5. Fo||ow the remova| steps |n reverse from here.
[3] [1] [2]
a03uf2c103ca
[4] [5] [5] [4]
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6.3.10 Remov|ng/|nsta|||ng exposure |amp
A. Procedure
1. Remove the exposure un|t.
(See P.178}
2. Out the w|re b|nd|ng band [1| to re|ease the cab|e
[2|.
3. Remove the two screws [3| and remove the HP
detect|on p|ate [4|.
4. Remove the two screws [5| and remove the expo-
sure |amp (|1} [6|.
5. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a03uf2c104ca
[5] [6]
[5] [2]
[3] [4]
[1]
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6.3.11 Remov|ng scanner w|re
A. Procedure
1. Remove the exposure un|t.
(See P.178}
2. |oosen the screws [1| for each of two spr|ng f|x|ng
p|ates [2| and re|ease the p|ates.
a03uf2c105ca
[1]
[2]
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3. Re|ease the w|re term|na| [3| of the scanner w|re/
Rr [2| from the spr|ng f|x|ng p|ate [1|. And then
remove the scanner w|re/Rr [2| from each parts |n
the fo||ow|ng order: 1. Pu||ey/3 [4| 2. Outer s|de of
the v m|rror pu||ey [5| 3. Pu||ey/2 [6|
4. Re|ease the meta| ba|| [8| of the scanner w|re/Rr
[2| from the w|re stopper [7|. And then remove the
scanner w|re/Rr [2| from each part |n the fo||ow|ng
order: 1. lnner s|de of the v m|rror pu||ey [5| 2. Pu|-
|ey/1 [9|
5. Remove the scanner w|re/Rr [2| from the dr|ve
pu||ey [10|.
6. Remove the scanner w|re/Fr [11| fo||ow|ng the
step 3 to 5.
Note
The scanner w|re /Fr and /Rr shou|d be sym-
metr|ca||y |nsta||ed.
8050ma3024
[5]
[3] [6] [4]
[2]
[10]
[9]
[2] [8] [7]
[2]
[3]
[1]
[11]
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6.3.12 Re|nsta|||ng the scanner w|re
A. Procedure
1. Move the v m|rror un|t [1| toward paper eject s|de
and put the opt|c un|t pos|t|on|ng j|g [2| for the v
m|rror un|t [1| through the ho|e on the front s|de
frame and through the v m|rror un|t.
Note
Be carefu| not to damage the m|rror w|th the
opt|c pos|t|on|ng j|g.
When re|nsta|||ng the scanner w|re, secure
the V m|rror un|t w|th the opt|c pos|t|on|ng j|g.
2. Put the meta| ba|| [3| prov|ded at each |ntermed|-
ate sect|on of the scanner w|res/Fr [1| and /Rr [2|
|nto the dr|ve pu||ey [4| |nsta||at|on ho|e. W|th th|s
as a start|ng po|nt, w|nd the w|re 3.5 turns [5| out-
wards and 3.5 turns [6| |nwards.
Note
The scanner w|re /Fr and /Rr are common
parts.
W|nd each scanner w|re so that the w|re ter-
m|na| comes outer s|de of the dr|ve pu||ey
wh||e the meta| ba|| [7] comes |nner s|de of
the dr|ve pu||ey.
When w|nd|ng each scanner w|re, be sure to
pu|| out the both edges of w|re from beneath
the dr|ve pu||ey.
Be sure to w|nd the scanner w|res to each
dr|ve pu||ey |nt|mate|y and |n a s|ng|e |ayer.
3. After w|nd|ng the scanner w|re/Fr [1| and /Rr [2|,
secure each w|re w|th the tape [8| to prevent the
w|res from becom|ng unfastend.
a03uf2c106ca
[1] [2]
8050ma3026
[7]
[3]
[5] [6]
[4]
[1]
[7]
[3]
[5] [6]
[4]
[2]
[8]
[8]
[4]
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4. Pass the scanner w|re/Rr [2| (meta| ba|| [3| s|de}
wound to the dr|ve pu||ey [1| through the pu||ey/1
[4| and |nward the v m|rror pu||ey [5| |n that order,
and then hook the meta| ba|| [3| to the w|re stop-
per [6|.
5. Pass the scanner w|re/Rr [2| (w|re term|na| [7| s|de}
wound to the dr|ve pu||ey [1| through the pu||ey/2
[8|, outward the v m|rror pu||ey [5| and the pu||ey/3
[9| |n that order, and then hook the w|re term|na|
[7| to the spr|ng f|x|ng p|ate [10|.
6. Re|nsta|| the scanner w|re/Fr [11| fo||ow|ng the
step 4 to 5.
8050ma3027
[2]
[3]
[1]
[2] [8] [7]
[11]
[5]
[3] [6] [4]
[2]
[10]
[9]
FRONT
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7. Fasten the screws [1| for each of two spr|ng f|x|ng
p|ates [2| and secure the p|ates.
8. Fo||ow the remova| steps |n reverse from here.
a03uf2c105ca
[1]
[2]
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6.3.13 Remov|ng/|nsta|||ng wr|te un|t
WARNING
Do not power the product when the wr|te un|t |s not |n |ts or|g|na| pos|t|on.
Never remove the covers of the wr|te un|t w|th the product powered. If a |aser beam |s em|tted and
str|kes your eye, |t may resu|t |n permanent v|s|on |oss.
Note
Never remove the covers of the wr|te un|t, and even |oosen|ng the screws of the cover must be
avo|ded.
Be carefu| not to touch the dust-proof g|ass when remov|ng the wr|te un|t.
Never remove the wr|te un|t for at |east two m|nutes after turn|ng the ma|n power sw|tch (SW1| off.
A. Procedure
1. Remove the r|ght cover/p1 and /p2.
(See P.171}
2. D|sconnect the s|x connectors [1|.
3. Remove the 10 screws [2| and remove the fan
mount|ng p|ate/Rt [3|.
4. Remove the two screws [1| and remove the wr|te
un|t press|ng p|ate [2|.
Note
When remov|ng the wr|te un|t press|ng p|ate,
be sure to do that wh||e ho|d|ng the upper of
the p|ate.
5. Remove the two screws [3| and remove the wr|te
un|t duct/Rr [4|.
6. Remove the two screws [5| and remove the wr|te
un|t duct/Fr2 [6|.
7. Remove the two screws [7| and remove the wr|te
un|t duc/Fr1[8|.
8. Remove the two screws [9| and remove the wr|te
un|t duct/Fr3 [10|.
a03uf2c107ca
[1] [3] [1] [2]
[2] [2]
a03uf2c108ca
[2] [5] [9] [10]
[6] [8] [7] [1] [4] [3]
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9. D|sconnect the three connectors [1| and remove
the wr|te un|t/Y [2|, /M [3| and /O [4|.
10. D|sconnect the four connectors [5| and remove
the wr|te un|t/K [6|.
Note
The wr|te un|t/C, /M and /Y are common
parts.
The wr|te un|t/C, /M, /Y and the wr|te un|t/K
d|ffers |n the number of connector.
Never |nsta|| the other wr|te un|ts to the p|ace
where the wr|te un|t/K |s to be |nsta||ed.
11. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a03uf2c109ca
[5] [6]
[4][3] [2] [1]
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6.3.14 Remov|ng/|nsta|||ng process un|t
A. Procedure
1. Remove the transfer be|t un|t.
(See P.39}
2. Remove a|| drum cartr|dges.
(See P.36}
3. Remove a|| deve|op|ng un|ts.
(See P.55}
4. Remove the two screws [1|.
Note
The transfer be|t un|t, drum cartr|dges, and
the deve|op|ng un|ts must have been removed
before remov|ng the process un|t.
Do not remove the b|ack screws.
5. Push back the process un|t unt|| the screw [5|
appears through each ho|e [4| of the gu|de ra||/|t
[2| and /Rt [3|.
6. Remove the two screws [5|, one each on the
gu|de ra||/|t [2| and /Rt [3|.
Note
Do not remove the b|ack screws.
7. Pu|| out the process un|t [6| aga|n. And remove the
process un|t from the gu|de ra||/|t [2| and /Rt [3|
fo||ow|ng the procedure be|ow.
Project|ons [7| on the gu|de ra|| /|t are |nserted |n
the notches [8| of the process un|t. And the
notches [10| on the process un|t are engaged w|th
the project|ons [9| on the gu|de ra||/Rt. Re|ease
the process un|t from the gu|de ra||/|t wh||e s||d|ng
the gu|de ra||/|t a ||tt|e aga|nst the process un|t,
then ||ft the process un|t to re|ease |t from the
gu|de ra||/Rt, and remove the process un|t.
8. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[7]
[6]
[4] [5] [2] [8] [1] [6]
[4] [5] [3]
[9]
[1]
[10]
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6.3.15 Remov|ng/re|nsta|||ng |mage correct|on un|t
A. Procedure
1. Remove the process un|t.
(See P.189}
2. D|sconnect the connector [1|.
3. Remove the two screws [2| and remove the |mage
correct|on un|t [3|.
Note
When remov|ng the |mage correct|on un|t, be
sure to remove the process un|t beforehand.
When remov|ng the |mage correct|on un|t,
avo|d touch|ng or exert|ng any force on the
drum dr|ve shaft [4].
4. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[4]
[2]
[4] [3] [1]
8050ma3071
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6.3.16 Remov|ng/|nsta|||ng be|t co||ect|n p|pe, vert|ca| conveyance p|pe and hor|zonta| conveyance
p|pe
A. Procedure
Note
If a paper feed motor error (C-0101| or a transfer be|t motor error (C-2220| occurs, c|ean the |ns|de
of the p|pes fo||ow|ng the procedure be|ow.
1. Remove the process un|t.
(See P.189}
2. Wh||e re|eas|ng the |ock [1| of the AD re|ease
|ever [2|, turn the |ever counterc|ockw|se.
3. Wh||e re|eas|ng the |ock [3|, ho|d the AD re|ease
|ever and pu|| out the AD [4|.
Note
W|th the process un|t removed, ADU cannot
be pu||ed out w|thout re|eas|ng the |ock [3] |n
order to avo|d ro||over acc|dents.
4. Spread a sheet [2| just be|ow the hor|zonta| con-
veyance p|pe /1 [1| s|nce waste toner may sp||| out
from the p|pe.
a03uf2c111ca
[4] [2] [1] [3]
[2] [1] 8050ma3192
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5. Remove the seven screws [1| and |oosen the
screw [2|.
[2] [1]
[1]
[1]
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6. Ho|d the be|t waste toner |n|et [1| and the drum/K
waste toner |n|et [2|, and remove the be|t co||ec-
t|on p|pe [3|, the vert|ca| conveyance p|pe /1 [4|, /
2 [5|, /3 [6| and /4 [7| w|th a|| those p|pes con-
nected each other.
Note
When remov|ng the be|t co||ect|on p|pe and
the vert|ca| conveyance p|pe, be sure to
remove them wh||e s||ght|y t||t|ng the be|t
waste toner |n|et s|de toward you.
When |nsta|||ng the be|t co||ect|on p|pe and
the vert|ca| conveyance p|pe, |nsert the pro-
ject|ons |ocated on rear s|de of each |n|et |nto
ho|es of the ma|n body.
[2]
[1]
[3]
[4]
[5]
[6]
[7]
8050ma3194
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7. Remove the toner co||ect|on p|pe [2| from the ver-
t|ca| conveyance p|pe/1 [1|, and pu|| out the toner
osc|||at|ng p|ate [3|.
[3]
[1]
[2]
8050ma3195
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Note
When |nsta|||ng the toner osc|||at|ng p|ate,
|nsert the dr|ve ho|e [4] of the toner osc|||at|ng
p|ate [3] over the gu|de p|n [2] on the toner
co||ect|on p|pe [1]. Turn the gear [5] to check
|f the toner osc|||at|ng p|ate moves up and
down proper|y.
[5]
[1] [1]
[2]
[3] [4]
8050ma3196
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8. Remove the toner co||ect|on p|pe/2 [2| from the
toner co||ect|on p|pe/1 [1|.
9. Remove the E-r|ng [3| and the gear [4|.
10. Pu|| out the toner co||ect|on screw [5| from the
toner co||ect|on p|pe/1.
11. O|ean off the waste toner |n the toner co||ect|on
p|pe/1 and /2.
Note
When c|ean|ng the toner co||ect|on p|pe /2, be
carefu| not to |ose the sponge [6] and [7].
8050ma3197
[7]
[4] [3]
[2] [5] [1]
[6]
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12. After uncoup||ng the vert|ca| conveyance p|pe |nto
four parts [1|[2|[3|[4|, remove each |n|et cap [5|,
and c|ean off the waste toner |ns|de the p|pes.
Note
When c|ean|ng each vert|ca| conveyance
p|pe, be carefu| not to |ose the four sponges
[6].
When |nsta|||ng each |n|et cap, match the
concave part [7] of the |n|et cap w|th the con-
vex part [8] of the vert|ca| conveyance p|pe.
[5]
[7] [8] [6]
[1] [3] [4] [6] [2] [6] [6]
8050ma3198
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13. Remove the toner co||ect|on box assy.
(See P.57}
14. Remove the rear cover.
(See P.170} .
15. Remove the screw [1| and the f|ywhee|/O [2|.
16. Remove the screw [3| and the f|ywhee|/K [4|.
17. Spread a sheet [3| be|ow the jo|nt part between
the hor|zonta| conveyance p|pe/1 [1| and the hor|-
zonta| conveyance p|pe assy [2|.
Note
Waste toner may sp||| out of when the hor|-
zonta| conveyance p|pe/2 |s removed from
the conveyance p|pe/1. Be sure to spread a
sheet to prevent the waste toner from sp||||ng
on the |nterna| components.
8050ma3199
[4]
[1] [2]
[3]
8050ma3200 [3]
[1]
[2]
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18. Remove the two screws [1| and pu|| out the hor|-
zonta| conveyance p|pe assy [3| from the hor|zon-
ta| conveyance p|pe /1 [2|.
[2] [3]
[1]
[3]
8050ma3201
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19. Remove the E-r|ng [1| and the gear [2|.
Note
When |nsta|||ng the gear, |nsert the D-cut
head [4] of the screw [3] |nto the D-shaped
ho|e [5] of the gear.
20. Remove the bear|ng [1|.
Note
Insert the bear|ng |nto the ho|e of the hor|zon-
ta| conveyance p|pe assy [2] check|ng the|r
shapes [3].
[3] [4][5]
[1] [2]
8050ma3202
[3]
[1] [2] 8050ma3203
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21. Pu|| out the screw [2| from the hor|zonta| convey-
ance p|pe assy [1|.
Note
The spacer [3] |s |nsta||ed to the gear s|de of
the screw. If the spacer come off or |s
removed, be sure to reattach |t as shown.
8050ma3204
[2] [3]
[1] [2]
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22. Remove the two screws [1| and remove the hor|-
zonta| conveyance p|pe/4 [2|.
23. Remove the two screws [3| and remove the hor|-
zonta| conveyance p|pe/3 [4|.
24. O|ean off the waste toner |n each hor|zonta| con-
veyance p|pe/2 [5|, /3 [4| and /4 [2|.
[3]
[5] [4]
[5] [4]
[1]
[2] [2]
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25. Remove the screw [1| and remove the hor|zonta|
conveyance p|pe/1 [2|.
26. O|ean off the waste toner |n the hor|zonta| convey-
ance p|pe/1.
27. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
8050ma3206
[2] [1]
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6.3.17 Remov|ng/re|nsta|||ng ADU
A. Procedure
1. Open the toner supp|y sect|on.
(See P.33}
2. Pu|| out the AD.
(See P.75}
3. Remove the fus|ng un|t.
(See P.85}
4. Remove the AD cover/Rt, AD re|ease |ever,
and AD cover/|t.
(See P.66}
5. Remove the paper feed so|eno|d cover.
(See P.63}
6. D|sconnect the two connectors [1|.
7. Remove the screw [2| and re|ease the AD w|re
b|nd|ng assy [3|.
[1]
[3]
[2]
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8. Remove the four screws [1|.
9. Remove the screw [2|.
10. Push back the AD [6| unt|| the screw [5| appears
through each ho|e [4| of the gu|de ra||/|t [3|, and
remove the screws [5| one by one.
Note
Do not remove the b|ack screws.
11. Pu|| out the AD [6| aga|n and move the gu|de
p|ns [8| of the gu|de ra||/Rt [7| w|th|n the e|ongate
ho|e so that the gu|de ra|| does not |nterfere w|th
remova| of the AD.
12. Remove the AD [6| from the gu|de ra||/|t [3| and
/Rt [7|.
Note
When remov|ng the ADU [6], be sure to per-
form the work w|th two peop|e, one |s on the
paper feed s|de, another |s on the paper eject
s|de.
When remov|ng the ADU [6], the person who
performs on the paper feed s|de shou|d ho|d
the ADU hand|e/Rt [10].
When remov|ng the ADU [6], the person who
performs on the paper eject s|de sho|d ho|d
the stay [11].
13. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a03uf2c112ca
[4] [5] [11] [2] [3] [6]
[7]
[1] [1] [9] [9]
[8] [10]
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6.3.18 Rep|ace|ng the |ock |ever/1, /2
Note
Do not pu|| out the process un|t and the ADU at a t|me or the ma|n body may topp|e over. In order
to prevent ro||over acc|dents, the |ock |ever/1 and /2 do not a||ow the process un|t and the ADU to
be pu||ed out at the same t|me.
If you cannot pu|| out the process un|t or the ADU, the |ock |ever/1 and /2 may be deformed as a
resu|t of some operat|ona| error. Check the |ock |ever/1 and /2 for deformat|on and rep|ace them
as necessary.
S|nce the |ock |ever/1 and /2 are not the regu|ar ma|ntenance parts, they were |ocated w|thout
cons|der|ng the conven|ence of rep|acement. You must remove the |evers w|thout d|rect|y v|ew|ng
them. Therefore, when rep|ac|ng the |ock |ever/1 and /2, refer to the p|ctures for each steps to f|g-
ure out the|r |ocat|ons and how they are |nsta||ed beforehand.
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A. Procedure
1. Open the toner supp|y sect|on.
(See P.33}
2. Wh||e re|eas|ng the |ock of the AD re|ease |ever,
turn the |ever counterc|ockw|se, and pu|| out the
AD un|t the screw [1| becomes access|b|e.
Note
The ADU may not be pu||ed out smooth|y
depend|ng on deformat|on cond|t|on of the
|ock |ever/1 [2] and /2 [3]. If so, pu|| |t s||ght|y
harder to make space to access the screw
[1].
3. Remove the screw [1| and remove the stopper [4|.
Note
When |nsta|||ng the stopper [4], match the
project|on [5] w|th the pos|t|on|ng ho|e [6].
4. When the stopper [4| |s removed, the force of the
|ock |ever/1 [2| and /2 [3| d|sappears. Then pu||
on|y the AD [7| further out.
WARNING
Never pu|| out the process un|t or the ma|n
body may topp|e over.
5. Remove the r|ng [8| and remove the |ock |ever/2
[3|.
6. Remove the spr|ng [9| from the |ock |ever/2 [3|.
Note
When rep|ac|ng the |evers, be sure to check |f
the d|rect|on of the spr|ng [9] and the pos|t|on
of the hook are correct.
7. Remove the three screws [10| and remove the
|ever strengthen|ng p|ate [11|.
8. Remove the E-r|ng [12| and remove the |ock |ever/
1 [2|.
9. Remove the spr|ng [13| from the |ock |ever/1 [2|.
Note
When rep|ac|ng the |evers, be sure to check |f
the d|rect|on of the spr|ng [13] and the pos|-
t|on of the hook are correct.
10. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[2]
[3] [5] [2] [1]
[13]
[2]
[7]
[12] [10] [11]
[8] [1] [3]
[5] [6]
[3]
[4]
[9]
8050ma3220
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6.3.19 Remov|ng/re|nsta|||ng paper feed tray/1, /2 and /3
A. Procedure
Note
Conf|gurat|on of paper feed tray/1 |s the same for those of paper feed trays /2 and /3. The exp|ana-
t|on here |s made by the examp|e of paper feed tray/1.
1. Pu|| out the paper feed tray/1.
2. Remove the paper feed un|t.
(See P.58}
3. Remove the four screws [1| and ||ft the paper feed
tray /1 [2| to remove |t.
4. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[1]
[1]
[2]
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6.3.20 Remov|ng/re|nsta|||ng tray up/down w|re
W|re |ength
Tray up/down w|re/A and /O: 531mm
Tray up/down w|re/B and /D: 160mm
A. Procedure for remov|ng the tray up/down w|res
Note
The tray/1 was used to |||ustrate the d|sassemb|y procedure. The procedure |s the same for the
tray/2 and tray/3.
1. Pu|| out the paper feed tray/1.
2. Remove the paper feed un|t.
3. Remove the paper feed tray/1.
4. Remove the three screws [1| and remove the w|re
cover/FR [2|.
5. Remove the two screws [3| and remove the w|re
cover/F| [4|.
6. Remove the three screws [5| and remove the w|re
cover/RR [6|.
7. Remove the two screws [7| and remove the w|re
cover/R| [8|.
[1]
[3] [4] [2]
[5] [6] [7] [8]
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8. Remove the E-r|ng [1|.
9. S||de the dr|ve pu||ey [2| |n the d|rect|on of the
arrow and remove the w|re/O [3| and /D [4|.
10. After remov|ng the E-r|ng [5|, remove the pu||ey [6|
and re|ease the w|re/O [3| and /D [4| from the w|re
cover [7|.
11. Remove the screw [8| from the bottom of the
paper feed tray/1 and remove the w|re/D [4|.
12. After remov|ng the E-r|ng [9|, remove the pu||ey
[10| and re|ease the w|re/O [3| from the w|re cover
[11|.
13. Remove the screw [12| from the bottom of the
paper feed tray/1 and remove the w|re/O [3|.
14. Remove the E-r|ng [13|.
15. S||de the dr|ve pu||ey [14| |n the d|rect|on of the
arrow and remove the w|re/A [15| and /B [16|.
16. After remov|ng the E-r|ng [17|, remove the pu||ey
[18| and re|ease the w|re/A [15| and /B [16| from
the w|re cover [19|.
17. Remove the screw [20| from the bottom of the
paper feed tray/1 and remove the w|re/B [16|.
18. After remov|ng the E-r|ng [21|, remove the pu||ey
[22| and re|ease the w|re/A [15| from the w|re
cover [23|.
19. Remove the screw [24| from the bottom of the
paper feed tray/1 and remove the w|re/A [15|.
8050ma3168
[24] [15]
[21]
[22] [23]
[13] [14]
[16]
[15] [19] [18]
[17]
[20]
[7]
[6]
[5]
[8]
[1]
[2]
[4]
[3]
[3]
[10]
[11]
[9] [12]
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B. W|r|ng procedure
Note
The tray/1 was used to |||ustrate the fo||ow|ng
procedure. The procedure |s the same for the
tray/2 and tray/3.
1. Secure the w|re /O [3| to the f|x|ng w|re shaft [2| on
the bottom of the paper feed tray w|th the screw
[1|.
2. After w|nd|ng the w|re /O [3| to the pu||ey [4|, |nsert
the w|re/O over the shaft [6| and cover |t w|th the
w|re cover [5|. Then secure them w|th the E-r|ng
[7|.
3. Secure the w|re/D [10| to the f|x|ng w|re shaft [9|
on the bottom of the paper feed tray w|th the
screw [8|.
4. After w|nd|ng the w|re/O [3| and /D [10| to the pu|-
|ey [11|, |nsert the w|re/O and /D over the shaft
[13| and cover |t w|th the w|re cover [12|. Then
secure them w|th the E-r|ng [14|.
Note
P|ace the w|re/C [3] on the outer s|de wh||e
the w|re/D [10] on the |nner s|de to w|nd them
to the pu||ey [11].
5. lnsert the w|re/O [3| and /D [10| |nto the up/down
dr|ve shaft [14|. After s||d|ng the dr|ve pu||ey [15| |n
the d|rect|on of the arrow, secure |t w|th the E-r|ng
[16|.
Note
Insert the w|re/C [3] through the outer ho|e of
the up/down dr|ve shaft wh||e the w|re/D [10]
through the |nner ho|e.
6. Fo||ow the step1 to 5 to |nsta|| the w|re/A [17| and
/B [18|.
Note
After rep|ac|ng the w|res, manua||y turn the
up/down dr|ve shaft to check |f the up/down
ptate moves smooth|y.
7. Fo||ow the remova| steps |n reverse from here.
8050ma3169
[3]
[4]
[5]
[7]
[6]
[1] [2]
[17]
[18]
[17]
[12]
[11]
[13]
[4]
[8]
[9]
[16]
[15] [14]
[10]
[3]
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6.3.21 Remov|ng/|nsta|||ng temperature sensor /1 (TEMS/1|, thermostat /1 (TS1| and /2 (TS2|
A. D|sassemb|y procedure
1. Remove the fus|ng un|t.
(See P.85}
2. Remove the fus|ng cover /p assy.
(See P.92}
3. Remove the fus|ng cover /Rr.
(See P.87}
4. Remove the cover.
(See P.102}
5. Remove the screw [1| and the four cab|e c|amps
[2|.
6. D|sconnect the connector [3|.
7. Remove the screw [4| and remove the tempera-
ture sensor /1 (TEMS/1} [5|.
8. Remove the screw [1|, 1 each, and the three
cab|e c|amps [2|.
9. D|sconnect fastons [3|, two for each thermostat.
Note
When d|sconnect|ng the fastons, be sure to
ho|d the base of the faston to pu|| |t out. Never
ho|d the w|re b|nd|ngs to pu|| the faston out.
10. Remove the four screws [4| and remove the ther-
mostat/1 (TS1} and /2 (TS2} [6|.
a03uf2c113ca
[1]
[2] [2] [1] [5]
[4] [1]
a03uf2c114ca
[1]
[2] [4] [4]
[3] [6] [1] [3] [5] [1]
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B. Reassemb|y procedure
Note
Be sure to adjust the pos|t|ons of the thermostat/1 (TS1| and /2 (TS2| w|th a thermostat j|g/UC /UF
before secur|ng them. Be sure to app|y thread|ocker to the f|x|ng screws.
Be sure to adjust the pos|t|ons w|th the f|x|ng be|t coo|ed down.
1. Secure the TS1 [1| and the TS2 [2| temporar||y
w|th the screws [3| 2 each.
2. lnsta|| four fastons [4| to the TS1 and TS2 (two for
each}.
3. lnsert the thermostat j|g /F [6|, /O [7| |n
between the TS1 and the fus|ng be|t [5|.
4. Adjust the pos|t|on of the TS1 so that the gap
between the TS1 and the fus|ng be|t becomes the
same as the th|ckness of the thermostat j|g /O, /
F, and secure w|th the screws [3|.
5. Fo||ow the step3 to 4 to secure the TS2.
Note
Be sure to adjust the pos|t|ons of the TS1 and
TS2 so that the gap "a" between the TS1 or
the TS2 and the fus|ng be|t becomes the
same as the th|ckness of the the thermostat
j|g/UC /UF.
Standard va|ue (UC|: a = 1.2 0.2 mm
Standard va|ue (UF|: a = 1.8 0.2 mm
6. App|y the thread|ocker to the four screws [3|.
7. Fo||ow the remova| steps |n reverse from here.
[1] [6]
[3] [4] [4]
[7] [3] [5] [2]
[3] a03uf2c120ca
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[1| Sect|on to be adjusted
[2| Part that shou|d not be |n between the thermostat
and the fus|ng be|t
[3| Part that shou|d be |n between the thermostat
and the fus|ng be|t
a03uf2c136ca
[1]
[2]
[3]
[1]
[2]
[3]
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6.3.22 Remov|ng/|nsta|||ng temperature sensor /2 (TEMS/2| and thermostat /3 (TS3|
A. D|sassemb|y procedure
1. Remove the fus|ng un|t.
(See P.85}
2. Remove the fus|ng access gu|de p|ate.
(See P.101}
3. D|sconnect the connector [1|.
4. Remove the two screws [2| and remove the tem-
perature sensor/2 (TEMS/2} [3|.
Note
Before |nsta|||ng the TEMS/2, make sure that
there |s no contacts between the b|nd|ng w|re
and the fus|ng ro||er/Lw [4].
5. Remove the screw [1| and remove the cab|e
c|amp [2|.
6. D|sconnect the two fastons [3|.
Note
When d|sconnect|ng the fastons, be sure to
ho|d the base of the faston to pu|| |t out. Never
ho|d the w|re b|nd|ngs to pu|| the faston out.
7. Remove the two screws [4| and remove the ther-
mostat/3 (TS3} [5|.
a03uf2c115ca
[1] [2]
[3] [4]
a03uf2c116ca
[2]
[1] [3]
[4] [5]
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B. Reassemb|y procedure
Note
Be sure to adjust the pos|t|on of the thermostat/3 (TS3| w|th a thermostat j|g/L before secur|ng |t.
Be sure to app|y the thread|ocker to the f|x|ng screws.
Be sure to adjust the pos|t|on w|th the fus|ng be|t coo|ed down.
1. Secure the TS3 [1| temporar||y w|th the two
screws [2|.
2. Oonnect the two fastons [3| to the TS3.
3. lnsert the thermostat j|g/| [5| |n between the TS3
and the fus|ng ro||er/|w [4|.
4. Adjust the pos|t|on of the TS3 so that the gap
between the TS3 and the fus|ng ro||er/|w
becomes the same as the th|ckness of the j|g, and
secure w|th the screw [2|.
Note
Be sure to adjust the pos|t|on of the TS3 so
that the gap "a" between the TS3 and the fus-
|ng ro||er/Lw becomes the same as the th|ck-
ness of the thermostat j|g/L.
Standard va|ue : a = 3 0.2 mm
5. App|y the thread|ocker to the two screws [2|.
[1| Sect|on to be adjusted
[2| Part that shou|d not be |n between the thermostat
and the fus|ng ro||er/|w
[3| Part that shou|d be |n between the thermostat
and the fus|ng ro||er/|w
Note
Before |nsta|||ng the TS3, make sure that
there |s no contacts between the b|nd|ng w|re
and the fus|ng ro||er/Lw.
6. Fo||ow the remova| steps |n reverse from here.
[4]
[2] [3] [3]
[1] [5]
a03uf2c121ca
a03uf2c137ca
[1]
[2]
[3]
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6.3.23 Remov|ng/re|nsta|||ng OT
A. Procedure
1. Remove the |eft cover.
(See P.170}
2. Remove the four screws [1| and remove the OT
cover.
3. D|sconnect the connector [1|.
4. Remove the four screws [2| and remove the OT
[3|.
5. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a03uf2c117ca
[1]
[2]
[1]
a03uf2c118ca
[1] [3]
[2] [2]
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6.4 Commerc|a||y ava||ab|e parts
6.4.1 Insta|||ng the status |nd|cator ||ght
A. Conf|gurat|on
a03uf2c145ca
Status |nd|cator ||ght
Screws (x2}
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B. Connector
(1| Connector |ocat|ons
(2| Connector spec|f|cat|ons
[1| ON495
Oonnector P|n no. S|gna| Descr|pt|on Output t|m|ng S|gna| type
495 1 PAT1_DR ||ght on s|gna| | s|gna| output when
pr|nt|ng |s poss|b|e.
Open co||ector
2 PAT2_DR | s|gna| output dur|ng
scann|ng or pr|nt|ng.
3 PAT3_DR | s|gna| output when
the product stops
abnorma||y due to paper
jam, ma|funct|on code,
no paper, no toner, etc.
4 PAT4_DR | s|gna| output when
toner |ow message |s
d|sp|ayed.
5 24v DO24v power sup-
p|y
At a|| t|mes 24v, 500mA
6 GND Ground - -
a03uf2c146ca
[1]
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C. Procedure
1. Remove the upper cover /Rr2.
(See P.174}
2. Remove the cracked cover for pu|||ng out the
cab|es [2| from the upper cover /Rr2 [1|.
3. Remove the r|ght cover /p3.
(See P.171}
4. lnsert the cab|es [2| of the status |nd|cator ||ght
through the upper part of the ma|n board un|t [1|.
5. Oonnect the connector [2| of the status |nd|cator
||ght to ON495 [1|.
Note
Route the cab|es [3] so that they do not make
contact w|th the f|ywhee| [5] of the scanner
motor (M1| [4].
a03uf2c147ca
[2] [1]
a03uf2c148ca
[2] [1]
a03uf2c149ca
[2] [3]
[1] [4] [5]
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6. lnsta|| the r|ght cover/p3 [1| and the upper
cover/Rr2 [2|.
Note
Pu|| out the cab|es [3] of the status |nd|cator
||ght through the cracked cover for pu|||ng out
the cab|es [4] of the upper cover/Rr2.
7. lnsta|| the status |nd|cator ||ght [6| w|th the two
screws [5|.
8. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a03uf2c150ca
[2]
[6] [4] [1]
[5]
[3]
[6]
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6.4.2 Insta|||ng the key counter (KCT|
A. Conf|gurat|on
B. Connector |ocat|ons
[1| ON493 [2| Jumper connector (ON494}
a03uf2c151ca
Oounter socket
Key counter
[1]
[2]
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C. Procedure
1. Remove the upper cover/Rr2.
(See P.174}
2. Remove the cracked cover for key counter [2| of
the upper cover/Rr2 [1|.
3. Remove the two screws [1| and the sh|e|d p|ate
[2|.
4. lnsta|| the counter socket [1| w|th the two screws
[2|.
Note
Be sure to use the two screws removed |n
Step 3.
Insta|| the counter socket so that the arrow
mark [3] |s fac|ng upward.
a03uf2c153ca [1] [2]
a03uf2c154ca [2] [1]
a03uf2c155ca [3]
[2] [1]
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5. D|sconnect the jumper connector (ON494} [2|
from ON493 [1|.
Note
Be sure to keep the removed jumper connec-
tor (CN494|.
6. Oonnect the connector [3| of the counter box [2|
to ON493 [1|.
Note
Route the cab|es [4] so that they do not make
contact w|th the f|ywhee| [6] of the scanner
motor (M1| [5].
a03uf2c156ca [2] [1]
a03uf2c157ca
[4] [6] [5]
[3] [1] [2]
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7. lnsta|| the upper cover /Rr2 [1|.
8. Attach the key counter [3| to the counter socket
[2|.
Note
Insta|| the key counter so that the arrow mark
[4] |s fac|ng upward.
9. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a03uf2c158ca
[1]
[2]
[3] [4]
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B|ank page
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7. HOW TO SE THE ADJSTMENT/SETTlNG SEOTlON
227
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ADJUSTMENT/SETTING
7. HOW TO USE THE ADJUSTMENT/SETTING SECTION
7.1 Compos|t|on
Th|s part "ADJSTMENT/SETTlNG" descr|bes |tems to be adjusted and the method of adjustment that |s
requ|red by th|s mach|ne, |t a|so g|ves deta||ed exp|anat|ons.
A. Check|ng before start|ng work
When conduct|ng c|a|ms |n the f|e|d, |t |s necessary to check f|rst the fo||ow|ng:
1. Are the power supp|y and vo|tage secured |n accordance w|th the spec|f|cat|ons?
2. ls the power supp|y proper|y grounded?
3. ls any equ|pment that repeated|y consumes a |ot of e|ectr|c|ty connected to the same power supp|y? (e.g.:
E|ectr|c no|se sources such as e|evator and a|r cond|t|oner}
4. Are env|ronmenta| cond|t|ons su|tab|e for the mach|ne?
H|gh temperature and h|gh hum|d|ty, d|rect sun||ght, a|r vent||at|on, etc.
|eve|ness of the |ocat|on on wh|ch the mach|ne |s |nsta||ed.
5. Does the cause of poor |mages ||e |n the or|g|na| |tse|f?
6. ls dens|ty se|ected proper|y?
7. ls the or|g|na| g|ass sta|ned?
8. ls proper paper used for copy?
9. Are copy consumab|e rep|aced w|th new ones at the|r ||fe? (e.g.: Deve|oper, drum, c|ean|ng b|ade, etc}
10. ls toner f|||ed?
B. Checkpo|nts when conduct|ons on-s|te serv|ce
Due attent|on shou|d be pa|d to the fo||ow|ng when repa|r|ng the mach|ne.
1. Be sure to unp|ug the power cord from the power out|et. A|so, when operat|ng the mach|ne w|th the power
supp||ed, be carefu| of the scan of the exposure un|t and be sure not to get caught by the gear.
2. The fus|ng sect|on may be very hot. Be carefu| not to get burnt when hand||ng |t.
3. The deve|op|ng un|t |s strong|y magnet|zed. Be carefu| not to br|ng a watch and |nstrument near to the un|t.
4. Be carefu| not to damage the drum w|th a too|.
5. Be carefu| not to touch lO d|rect|y w|th bare hands.
8. Tl|lTY MEN
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8. UTILITY MENU
8.1 L|st of ut|||ty mode
01 Scan Send
Address
01 Address Ed|t
02 E-ma|| T|t|e Sett|ng
03 E-Ma|| Text Sett|ng
02 ser Set-
t|ng
01 System Set-
t|ng
01 |anguage Sett|ng
02 n|t Sett|ng
03 Feed Tray
Sett|ng
01 Paper Sett|ng
02 Feed Tray Auto Se|ect|on
03 ATS Perm|t Sett|ng
04 Auto Paper Type
05 Dehum|d|f|cat|on Fan
04 Reset Set-
t|ng
01 Auto Reset Sett|ng
02 Mode Reset Sett|ng
05 Defau|t Screen Sett|ng
06 Preset Zoom Sett|ng
07 Power Save Sett|ng
08 T|me and Date Sett|ng
09 Buzzer Set-
t|ng
01 Buzzer vo|ume Regu|at|on
02 Buzzer for Job Stop Set
010 Key Response T|me
011 Short cut
Key Sett|ng
01 App||cat|on
02 Oua||ty Adjust.(Oopy}
03 Oua||ty Adjust.(Scanner}
04 Oua||ty Adjust. Area Set
012 Serv|ce Port Dev|ce
02 ln|t|a| Sett|ng 01 Oopy ln|t|a| sett|ng
02 Scan ln|t|a| sett|ng
03 Oommon Sett|ng
04 Oopy Sett|ng
05 Scan Sett|ng
06 Pr|nter Set-
t|ng
01 Gray Text Out||ne Enhance
02 Th|n ||ne Enhancement
03 Reversed Text Enhancement
04 B|ur Prevent|on
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8. Tl|lTY MEN
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02 ser Set-
t|ng
07 lmage Oua|-
|ty Sett|ng
01 Screen
02 Screen ln|t|a| sett|ng
03 Or|g|na| Dens|ty sh|ft
04 AOS adjustment
08 Ohange Password
03 Mach|ne
Adm|n. Sett|ng
01 System Set-
t|ng
01 Power Save Sett|ng
02 T|me and Date Sett|ng
03 Week|y
T|mer Sett|ng
01 Week|y T|mer On/Off Set
02 T|mer Sett|ng
03 T|mer Act|on On/Off Set
04 |unch Hour Off Sett|ng
05 T|mer lnterrupt Password Set
04 Operat|on
Proh|b|t Set
01 |ock/De|ete
Mode Memory
01 Oopy Mode Memory
02 Scan Mode Memory
02 Ohange Proh|b|t Sett|ng
03 Scanner Proh|b|t Sett|ng
05 Expert
Adjustment
01 AES |eve| Adjustment
02 Erase Adjust-
ment
01 Non-lmage Area Erase
02 Erase Operat|ng Sett|ng
03 ADF Frame Erase
03 Pr|nter Adjust-
ment
01 Restart T|m|ng Adjustment
02 Oenter|ng Adjustment
03 FD-Mag. Adjustment
04 OD-Mag. Adjustment
05 |ead Edge Erase Adjustment
06 Reg|strat|on |oop Adj.
07 Pre-reg|strat|on Adj.
04 F|n|sher
Adjustment
01 Stap|er Pos|t|on Adj.
02 Mu|t| Fo|der (Punch} Adj.
03 Mu|t| Fo|der (Fo|d} Adj.
04 Mu|t| Fo|der (Pl} Adj.
05 Stacker Adjustment
06 Sadd|e St|tcher Adj.
07 R Adjustment
05 Scanner
Adjustment
01 Restart T|m|ng Adjustment
02 Oenter|ng Adjustment
03 FD-Mag. Adjustment
8. Tl|lTY MEN
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03 Mach|ne
Adm|n. Sett|ng
01 System Set-
t|ng
05 Expert
Adjustment
06 Process
Adjustment
01 Front & Back Dens|ty
02 Toner Dens|ty Sensor
03 Toner Ouant|ty/Exposure
07 Oua||ty
Adjustment
01 Pr|nter Gamma Offset Adj.
02 Pr|nter Gamma Offset Auto Adj
03 Pr|nter Gamma Sensor Adj.
04 lmage Oua||ty Stab|||ty
05 Oustom Screen
08 Execute Adjust Operat|on
06 ||st/Oount
07 S|ze Sett|ng 01 Or|g. G|ass S|ze Detect
02 ADF Or|g|na| S|ze Detect
03 Or|g. G|ass M|n|mum Detect
04 K s|ze
05 ADF/Or|g. G|ass Pr|or|ty
06 Pl S|ze Pr|or|ty
02 Adm|n|strator Reg|ster
03 Scanner
Send Address
01 Address Ed|t
02 E-Ma|| T|t|e Sett|ng
03 E-Ma|| Text Sett|ng
04 ser Auth./
Account Track
01 Authent|cat|on Method
02 ser
Authent|cat|on
Set
01 Management Sett|ng
02 ser Reg|ster
03 ser Oounter
03 Account
Track
01 Account Reg|ster
02 Account Oounter
04 W|thout Authent|cat|on
05 Network Set-
t|ng
01 Mach|ne NlO Sett|ng
02 E-Ma|| ln|t|a| Sett|ng
06 Oommon Sett|ng
07 Oopy Sett|ng
08 Scan Sett|ng
09 System Oon-
nect|on
01 Adm|n|strator
10 Secur|ty Set-
t|ng
01 Adm|n|strator Password
02 HDD |ock Password
03 Overwr|te |mage data
04 Secur|ty Strengthen Set
04 Touch Screen Adjustment
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B|ank page
9. Tl|lTY MEN
232
F|e|d Serv|ce ver1.0 Sep.2006
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9. UTILITY MENU
Note
Th|s tab|e shows the ||st of adjustment |tems when rep|ac|ng a part. Items are numbered |n a c|rc|e
by the pr|or|ty |f there |s any.
After rep|ac|ng the deve|oper, do NOT pr|nt unt|| the toner dens|ty sensor |n|t|a| automat|c adjustment comp|etes.
When rep|ac|ng the overa|| contro| board (OACB| due to damage of the board, be sure to remove
the NVRAM board (NRB| on the current OACB and |nsta|| |t to the new OACB.
Adjustment/sett|ng |tems
Rep|acement parts/Others
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Mach|ne
Adjustment
Pr|nter Adjustment Restart T|m|ng Adjustment
OD-Mag. Adjustment C
Be|t ||ne Speed Adjustment C C
Oo|or Reg|strat|on Adjustment C C C
Oo|or Reg|strat|on/Manua| C C C C
OD Skew Adjustment
Oua||ty Adjustment Scanner smooth tone/co|or C
Pr|nter Gamma Offset Auto Adjustment
Pr|nter gamma sensor adjustment
Pr|nter Screen Gradat|on Adjustment
Process
Adjustment
Drum Pecu||ar|ty
Adjustment
B|ade sett|ng mode C C
Automat|c gamma adjustment C 1
|D b|as adjustment
Automat|c Deve|oper Oharge C C
TonerDens|ty Sensorun|t C C
ln|t|a| drum rotat|on C C
System Sett|ng Software SW Sett|ng
Oounter/Data Ma|ntenance Oounter O
Parts Oounter Oount of spec|a| parts (reset} C C
State Oonf|rmat|on l/O Oheck Mode
F|n|sher
Adjustment
Stacker Adjustment Paper W|dth Adjustment
Paper |ength Adjustment
Punch Adjustment Paper Edge Detect Sensor Adj.
lSW lSW
Others M|rror un|t pos|t|on|ng (requ|re the j|gs} C
Dust-proof g|ass c|ean|ng (Wr|te un|t} C C C C
Sett|ng powder app||cat|on C C C
1st transfer ro||er |nsta||at|on d|rect|on (shaft groove
comes front s|de}
Transfer be|t |nsta||at|on d|rect|on (PSlDE mark comes
rear}
C
2nd transfer ro||ers/p and /|w |nsta||at|on d|rect|on
(Ooncave at the shaft edge comes front}
Fus|ng be|t |nsta||at|on d|rect|on (|ot number comes rear}
Fus|ng heater |amp |nsta||at|on d|rect|on (co|ored w|r|ng
comes front}
Thermostat/O, /F, /| pos|t|on|ng (requ|re the j|gs}
NvRAM board (NRB} rep|acement
Ma|n body NlO sett|ng
Board DlPSW sett|ng
Togg|e sw|tch sett|ng
EEPROM remove and |nsta||
Stap|er pos|t|on|ng (requ|re the j|gs}
Gr|p conveyance home sensor adjustment
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9. Tl|lTY MEN
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F|e|d Serv|ce ver1.0 Sep.2006
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10. SERvlOE MODE
234
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10. SERVICE MODE
10.1 L|st of serv|ce mode
Adjustment/Sett|ng ltem Page
01 Mach|ne
Adjustment
01 Pr|nter Adjust-
ment
01 Restart T|m|ng Adjustment P.239
02 Oenter|ng Adjustment P.240
03 FD-Mag. Adjustment P.241
04 OD-Mag. Adjustment P.242
05 |ead Edge Erase Adjustment P.243
06 Reg|strat|on |oop Adj. P.244
07 Pre-reg|strat|on Adj. P.245
08 Be|t ||ne Speed Adj. P.246
09 Wr|t|ng ln|t. Pos. Memory P.246
10 Oo|or Reg|strat|on Adj. P.247
11 Oo|or Reg|strat|on/Manua| P.248
12 PF Dfeed Detect Adj. P.251
13 OD Skew Adj. P.251
14 Reca|| Standard Data P.252
02 Scanner Adjust-
ment
01 Restart T|m|ng Adjustment P.253
02 Oenter|ng Adjustment P.254
03 FD-Mag. Adjustment P.255
04 Reca|| Standard Data P.256
03 Oua||ty Adjust-
ment
01 Scanner smooth tone/co|or P.257
02 Pr|nter gamma
adjustment
01 Pr|nter Gamma Offset Adj. P.258
02 Pr|nter Gamma Offset Auto Adj. P.260
03 Pr|nter gamma sensor adj. P.262
04 Pr|nter Screen Gradat|on Adj. P.265
03 Sharpness adjustment P.266
04 Oontrast adjustment P.266
05 lmage D|st|nct|on
|eve|
01 Dot detect adjustment P.267
02 Oo|or text adjustment P.268
03 Dot/Text area adjustment P.269
06 AOS adjustment P.270
07 Dens|ty adjustment 01 AES adjustment P.271
02 Oopy dens|ty adjustment P.272
03 Adjust Background P.273
04 B-S|de Prevent P.274
08 Tone adjustment 01 Red P.275
02 Green P.276
03 B|ue P.276
09 Reca|| standard data P.277
04 Non-lmage Area Erase Oheck P.278
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02 Process
Adjustment
01 H|gh vo|tage
Adjustment
01 1st transfer manua| adj. P.280
02 2nd transfer manua| adj. P.280
03 Hv adj. (separat|on AO} P.280
04 Hv adj. (separat|on DO} P.280
05 Pre-transfer Gu|de Hv check P.280
02 Drum Pecu||ar-
|ty Adj.
01 B|ade sett|ng mode P.280
02 Automat|c drum potent|a| P.281
03 Auto gamma adjustment P.281
04 |D b|as adjustment P.282
05 Automat|c Deve|oper Oharge P.284
06 Toner Dens|ty Sensorln|t. P.287
07 ln|t|a| drum rotat|on P.287
03 Sensor output
check
01 Surface potent|a| sensor P.288
02 Max|mum dens|ty sensor P.288
03 Gamma sensor output P.288
04 Toner Dens|ty Sensor P.288
05 Drum Surface potent|a| P.289
06 Hum|d|ty/Temperature P.289
07 Toner Dens|ty Return Mode P.290
04 Process F|ne
Adjustment
01 Oovered Marg|n F|ne Adj. P.291
02 Deve|op Ac B|as F|ne Adj. P.292
03 Deve|op AO Frequency P.293
04 Toner Dens|ty F|ne Adj. P.294
05 lnterva|/Ouan-
t|ty Adj.
01 Drum T|nyRotat|on lnterva| P.295
02 Auto. Refresh lnterva| P.295
03 Toner Dens. Sensor lnterva| P.296
06 Reca|| standard data P.296
03 System Set-
t|ng
01 Software SW Sett|ng P.297
02 Te|ephone Number Sett|ng P.312
03 M/O Ser|a| Number Sett|ng P.312
04 Setup Date lnput P.313
04 Oounter/Data 01 Ma|ntenance Oounter P.314
02 Data Oo||ect|on 01 Paper S|ze Oounter(Tota|} P.317
02 Paper S|ze Oounter(Oopy} P.317
03 Paper S|ze Oounter(Pr|nt} P.317
04 ADF Oounter P.318
05 Ooverage Data H|story P.319
06 Paper Jam H|story P.320
07 Jam Oounter P.320
08 Oopy Mode Oounter(1} P.322
09 Oopy Mode Oounter(2} P.326
Adjustment/Sett|ng ltem Page
10. SERvlOE MODE
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04 Oounter/
Data
02 Data Oo||ect|on 10 SO Oounter P.331
11 Paper Jam Sect|ona| Oounter P.320
12 Fa||ure Sect|ona| Oounter P.331
13 SO data of t|me ser|es P.334
03 Parts Oounter 01 Oount of spec|a| parts P.335
02 Oount of each parts P.345
05 State Oon-
f|rmat|on
01 l/O Oheck Mode P.348
06 ADF Adjust-
ment
01 ADF Or|g|na| S|ze Adj. P.391
02 ADF Or|g.Stop Pos|t|on Adj. P.392
03 ADF Sensor Adjustment P.393
04 ADF Reg|strat|on |oop Adj P.394
07 F|n|sher
Adjustment *1
01 Stap|er Pos|t|on
Adj.
01 Stap|e Oenter Pos|t|on P.395
02 Paper W|dth (stap|e} P.396
03 Paper W|dth (stra|ght} P.397
02 Mu|t| Fo|der
(Punch} Adj.
01 Paper W|dth Adjustment P.398
02 Ho|e-Punch vert|ca|
Pos.
01 2-Ho|e Punch P.399
02 3-Ho|e Punch P.399
03 4-Ho|e Punch P.399
03 Mu|t| Fo|der
(Fo|d} Adj.
01 Ha|f Fo|d Pos|t|on Adj. P.400
02 Tr|-Fo|d-|n Pos. Adj. P.401
03 Tr|-Fo|d-out Pos. adj. P.402
04 Doub|e Para||e| Pos. Adj. P.403
05 Z-Fo|d Pos|t|on Adj. P.404
06 Gate Fo|d Pos|t|on Adj. P.405
07 Fo|d Reg|st |oop Adj. P.406
04 Mu|t| Fo|der (Pl} Adj. P.406
05 Stacker Adjust-
ment
01 Paper W|dth Adjustment P.407
02 Paper |ength Adjustment P.407
06 Sadd|e St|tcher
Adj.
01 Stap|e Oenter Adj. P.408
02 Stap|e Paper W|dth Adj. P.409
03 Stap|e P|tch Adjustment P.410
04 Ha|f Fo|d Pos|t|on Adj. P.411
05 Tr|-Fo|d Pos|t|on Adj. P.412
06 Fo|d Paper W|dth Adj. P.413
07 Tr|mm|ng Adjustment P.414
08 Tr|mmer Rece|ver Adj. P.415
07 R Adjustment 01 Our| Reform D|rect|on P.415
08 Reca|| standard Data P.416
Adjustment/Sett|ng ltem Page
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*1 Depend|ng on wh|ch opt|ons among the FS-503, FD, |S, SD and R are |nsta||ed, the enab|ed adjustment
|tems changes.
*2 Depending on which option(sj among the FS-607, PK, and Pl is (arej installed, the enabled adjustment
items changes.
07 F|n|sher
Adjustment *2
01 Sadd|e St|tcher Stopper Adj. P.417
02 Ha|f Fo|d Stopper Adj. P.418
03 Punch Adjust-
ment
01 vert|ca| Pos|t|on Adj. P.419
02 Hor|zonta| Pos|t|on Adj. P.420
03 Reg|strat|on Adjustment P.421
04 Paper Edge Detect Sensor Adj. P.421
04 Tr|-Fo|d Adjustment P.422
05 2 Pos. Stap|e P|tch Adj. P.423
06 Paper lnserter Tray S|ze Adj. P.424
07 Output quant|ty ||m|t P.424
08 Reca|| Standard Data P.416
08 F|rmware
vers|on
01 ROM vers|on P.425
09 OS Remote
Oare
01 OS Remote
Oare
01 E-Ma|| P.426
02 Modem P.426
10 ||st Output Mach|ne Management ||st P.446
Adjustment Data ||st P.446
Ooverage Data ||st P.446
Font Pattern P.446
Oommun|cat|on |og ||st P.446
Memory Dump ||st P.446
11 Test Mode 01 Runn|ng Test Mode P.447
02 Test Pattern Output Mode P.448
12 lSW 01 lSW P.458
Adjustment/Sett|ng ltem Page
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10.2 Sett|ng method
Serv|ce mode a||ows you to adjust/set var|ous sett|ngs on the mach|ne. Data adjusted/set |n th|s mode are
stored |n NvRAM board (NRB}.
10.2.1 Start and ex|t serv|ce mode
You can access the serv|ce mode wh||e the power |s both turned ON and OFF. ln e|ther way, the started serv|ce
mode |s the same. S|nce start|ng up the serv|ce mode w|th the mach|ne turned OFF sk|ps the user mode, |t |s
preferred dur|ng mach|ne setup before |nsta|||ng the consumab|es or when some ma|funct|on code |s occurr|ng.
A. Start|ng and ex|t|ng serv|ce mode wh||e the power |s ON
B. Start|ng and ex|t|ng serv|ce mode wh||e the power |s OFF
1. Be sure that the ord|nary copy screen |s d|sp|ayed.
2. Press [t|||ty/Oounter| key.
3. "t|||ty Menu screen"
Press the hard keys |n the fo||ow|ng order:
Stop 0 0 Stop 0 1
Note
If a CE Authent|cat|on |s set, |nput the password to enter the serv|ce mode.
4. "Serv|ce Mode Menu screen"
Serv|ce mode |s started.
5. Se|ect the |tem you want to set.
A sett|ng screen correspond|ng to each |tem appears.
6. Press [Ex|t| to ex|t the serv|ce mode.
7. The new sett|ngs w||| be effect|ve after reboot.
1. Wh||e press|ng [t|||ty/Oounter| key turn the sub power sw|tch (SW2} ON.
Note
If a CE Authent|cat|on |s set, |nput the password to enter the serv|ce mode.
2. "Serv|ce Mode Menu screen"
Serv|ce mode |s started.
3. Se|ect the |tem you want to set.
A sett|ng screen correspond|ng to each |tem appears.
4. Press [Ex|t| to term|nate the serv|ce mode.
5. The new sett|ngs w||| be effect|ve after reboot.
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10.3 Mach|ne adjustment
10.3.1 Restart T|m|ng Adjustment (Pr|nter Adjustment|
Adjust the |mage |ead|ng edge t|m|ng.
Th|s adjustment changes the restart t|m|ng of the reg|strat|on ro||er to adjust the |mage pos|t|on |n sub-scann|ng
d|rect|on.
Note
Be sure the "FD-mag. Adjustment (Pr|nter Adjustment|" have been adjusted before perform|ng th|s
adjustment.
(See P.241|
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [01 Mach|ne Adjustment|.
2. "Mach|ne Adjustment Menu screen"
Press [01 Pr|nter Adjustment|.
3. "Pr|nter Adjustment Menu screen"
Press [01 Restart T|m|ng Adjustment|.
4. "Restart T|m|ng Adjustment screen"
Press [| or [| to se|ect the |tem you want to adjust, and press [OOPY|.Th|s adjustment can be per-
formed for each feed tray (trays, AD}, paper s|ze (|arge, sma||}, and paper type (p|a|n paper, th|ck paper}.
Note
Large s|ze: 300 mm and more (sub-scann|ng d|rect|on|
Sma|| s|ze: Less than 300 mm (sub-scann|ng d|rect|on|
Th|ck paper: Paper we|ght 106 g/m
2
and more
5. "Oopy screen"
Set the copy accord|ng to the |tem that has been adjusted and press the Start key to output a test pattern
(No. 16}.
6. Oheck the |ead|ng edge t|m|ng.
Standard va|ue 20 0.5mm
7. When the va|ue |s not w|th|n the standard va|ue, press the [SERvlOE|.
8. "Restart T|m|ng Adjustment screen"
Enter a va|ue through the numer|c buttons and press [<<SET|.
Sett|ng range: -60 (shorter} to +60 (|onger} 1 step = 0.1 mm
9. Repeat steps 4 to 8 unt|| the standard va|ue can be obta|ned.
20
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10.3.2 Center|ng Adjustment (Pr|nter Adjustment|
Adjust the |mage m|s-center|ng |n ma|n scann|ng d|rect|on on the pr|nter.
Th|s adjustment changes the |aser wr|t|ng start t|m|ng.
Note
Be sure the "CD-mag. Adjustment (Pr|nter Adjustment|" have been adjusted before perform|ng
th|s adjustment.
(See P.242|
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [01 Mach|ne Adjustment|.
2. "Mach|ne Adjustment Menu screen"
Press [01 Pr|nter Adjustment|.
3. "Pr|nter Adjustment Menu screen"
Press [02 Oenter|ng Adjustment|.
4. "Oenter|ng Adjustment screen"
Press [| or [| to se|ect the |tem you want to adjust, and press [OOPY|.
Th|s adjustment can be performed for each feed tray (trays, AD}, paper s|ze (|arge, sma||, 8
1
/2 x 5
1
/2 (trays
1 to 5} }, and paper type (p|a|n paper, th|ck paper}.
Note
Large s|ze: 300 mm and more (sub-scann|ng d|rect|on|
Sma|| s|ze: Less than 300 mm (sub-scann|ng d|rect|on|
Th|ck paper: Paper we|ght 106 g/m
2
and more
5. "Oopy screen"
Set the copy accord|ng to the |tem that has been adjusted and press the Start key to output a test pattern
(No. 16}.
6. Fo|d the output page |n ha|f |n ma|n scann|ng d|rect|on, and check the d|screpancy from the center ||ne of
the pr|nt.
Standard va|ue 0 1.5mm or |ess
7. When the va|ue |s not w|th|n the standard va|ue, press [SERvlOE|.
8. "Oenter|ng Adjustment screen"
Enter a va|ue through the numer|c buttons and press [<<SET|.
Sett|ng range: -40 (|mage |n back} to +40 (|mage |n front} 1 step = 0.1 mm
9. Repeat steps 4 to 8 unt|| the standard va|ue can be obta|ned.
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10.3.3 FD-Mag. Adjustment (Pr|nter Adjustment|
Adjust the magn|f|cat|on |n sub-scann|ng d|rect|on.
Th|s adjustment changes the speed of the po|ygon motor and adjusts the |mage magn|f|cat|on.
Note
There are the fo||ow|ng two methods to adjust the magn|f|cat|on of the pr|nter |n sub-scann|ng d|rect|on.
(1|FD-Mag. Adjustment (Pr|nter Adjustment|
Perform th|s adjustment when the magn|f|cat|on |n sub-scann|ng d|rect|on has changed because of the worn
reg|strat|on ro||er or paper shr|nkage by heat.
(2|Be|t L|ne Speed Adj. (Pr|nter Adjustment|
Perform th|s adjustment under the cond|t|ons not ment|oned above.
Magn|f|cat|on adjustment on back s|de |n sub-scann|ng d|rect|on |s not ref|ected to the |mage |n defau|t. WHEN
ADJUSTING the magn|f|cat|on on back s|de, enter "User Sett|ng - Common Sett|ng" and turn the "S|de 2 Lens
Adjustment mode" [On]. However, s|nce the po|ygon motor speed |s sw|tched for back s|de, the pr|nt speed |s
reduced up to 3/4.
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [01 Mach|ne Adjustment|.
2. "Mach|ne Adjustment Menu screen"
Press [01 Pr|nter Adjustment|.
3. "Pr|nter Adjustment Menu screen"
Press [03 FD-Mag. Adjustment|.
4. "FD-Mag. Adjustment screen"
Se|ect the |tem you want to adjust, and press [OOPY|.
Th|s adjustment can be performed for both s|des at a t|me (a|| trays} or for back s|de (each tray}.
5. "Oopy screen"
Se|ect A3 or 11 17 paper and press Start key to output the test pattern (No. 16}.
6. Oheck the magn|f|cat|on |n sub-scann|ng d|rect|on.
Standard va|ue: 0.5% or |ess (when |n ||fe-s|ze}
205.7 1 mm or |ess
7. When the va|ue |s not w|th|n the standard va|ue, press [SERvlOE|.
8. "FD-Mag. Adjustment screen"
Sett|ng range Pr|nter FD-Mag. (both s|des at a t|me}: -100 (shorter} to +100 (|onger}
Other than the above: -80 (shorter} to +20 (|onger}
1 step = 0.01%
9. Enter a va|ue through the numer|c buttons and press [<<SET|.
10. Repeat steps 4 to 9 unt|| the standard va|ue can be obta|ned.
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10.3.4 CD-Mag. Adjustment (Pr|nter Adjustment|
Adjust the magn|f|cat|on |n ma|n scann|ng d|rect|on.
Th|s adjustment changes the magn|f|cat|on |n |mage process|ng pr|or to the |aser exposure.
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [01 Mach|ne Adjustment|.
2. "Mach|ne Adjustment Menu screen"
Press [01 Pr|nter Adjustment|.
3. "Pr|nter Adjustment Menu screen"
Press [04 OD-Mag. Adjustment|.
4. "OD-Mag. Adjustment screen"
Se|ect the |tem you want to adjust, and press [OOPY|.
Th|s adjustment can be performed for both s|des at a t|me (a|| trays} or for back s|de (each tray}.
5. "Oopy screen"
Se|ect A3 or 11 17 paper and press Start key to output the test pattern (No. 16}.
6. Oheck the magn|f|cat|on |n ma|n scann|ng d|rect|on.
Standard va|ue: 0.5% or |ess (when |n ||fe-s|ze}
190 1 mm or |ess
7. When the va|ue |s not w|th|n the standard va|ue, press [SERvlOE|.
8. "FD-Mag. Adjustment screen"
Sett|ng range: -100 (shorter} to +100 (|onger} 1 step = 0.01%
9. Enter a va|ue through the numer|c buttons and press [<<SET|.
10. Repeat steps 4 to 9 unt|| the standard va|ue can be obta|ned.
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10.3.5 Lead Edge Erase Adjustmet (Pr|nter Adjustment|
Adjust the |mage erasure amount of the |ead|ng edge.
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [01 Mach|ne Adjustment|.
2. "Mach|ne Adjustment Menu screen"
Press [01 Pr|nter Adjustment|.
3. "Pr|nter Adjustment Menu screen"
Press [05 |eadEdge Erase Asjustment|.
4. "|ead Edge Erase Adjustment screen"
Press [OOPY|.
5. "Oopy screen"
Se|ect A3 or 11 17 paper and press Start key to output the test pattern (No. 16}.
6. Oheck the |ead|ng edge erasure amount.
Standard va|ue a: 4 mm or |ess
7. When the va|ue |s not w|th|n the standard va|ue, press [SERvlOE|.
8. "|ead Edge Erase Adjustment screen"
Enter a va|ue through the numer|c buttons and press [<<SET|.
Sett|ng range: -20 (narrower} to +40 (w|der} 1 step = 0.1 mm
9. Repeat steps 5 to 8 unt|| the standard va|ue can be obta|ned.
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10.3.6 Reg|strat|on Loop Adj. (Pr|nter Adjustment|
Adjust the paper |oop amount |n the reg|strat|on ro||er sect|on to remove paper skew and wr|nk|e, or paper jam-
m|ng |n the reg|strat|on sect|on.
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [01 Mach|ne Adjustment|.
2. "Mach|ne Adjustment Menu screen"
Press [01 Pr|nter Adjustment|.
3. "Pr|nter Adjustment Menu screen"
Press [06 Reg|strat|on |oop Adj.|.
4. "Reg|strat|on |oop Adjustment screen"
Press [| or [| to se|ect the |tem you want to adjust, and press [OOPY|.
Th|s adjustment can be performed for feed tray (trays, AD}, paper s|ze (|arge, sma||, 150 mm or |ess of
w|dth}, and paper type (p|a|n paper, th|ck paper}.
Note
Large s|ze: 300 mm and more (sub-scann|ng d|rect|on|
Sma|| s|ze: Less than 300 mm (sub-scann|ng d|rect|on|
Th|ck paper: Paper we|ght 106 g/m
2
and more
5. "Oopy screen"
Set the copy accord|ng to the |tem that has been adjusted and press the Start key to output a test pattern
(No. 16}.
6. lf the prob|em |s not so|ved, press [SERvlOE|.
7. "Reg|strat|on |oop Adjustment screen"
Enter a va|ue through the numer|c buttons and press [<<SET|.
Sett|ng range: -99 (sma||er} to +99 (|arger} 1 step = 0.1 mm
8. Repeat steps 4 to 7 unt|| the standard va|ue can be obta|ned.
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10.3.7 Pre-reg|strat|on Adj. (Pr|nter Adjustment|
Adjust the paper |oop amount |n the pre-reg|strat|on ro||er sect|on to remove paper skew and wr|nk|e, or paper
jamm|ng |n the pre-reg|strat|on sect|on.
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [01 Mach|ne Adjustment|.
2. "Mach|ne Adjustment Menu screen"
Press [01 Pr|nter Adjustment|.
3. "Pr|nter Adjustment Menu screen"
Press [07 Pre-reg|strat|on Adj.|.
4. "Pre-reg|strat|on Adjustment screen"
Press [| or [| to se|ect the |tem you want to adjust, and press [OOPY|.
Th|s adjustment can be performed for feed tray (trays, AD} and paper s|ze (|arge, sma||}.
Note
Large s|ze: 300 mm and more (sub-scann|ng d|rect|on|
Sma|| s|ze: Less than 300 mm (sub-scann|ng d|rect|on|
5. "Oopy screen"
Se|ect A3 or 11 17 paper and press Start key to output the test pattern (No. 16}.
6. lf the prob|em |s not so|ved, press [SERvlOE|.
7. "Pre-reg|strat|on Adjustment screen"
Enter a va|ue through the numer|c buttons and press [<<SET|.
Sett|ng range: -99 (sma||er} to +99 (|arger} 1 step = 0.1 mm
8. Repeat steps 4 to 7 unt|| the standard va|ue can be obta|ned.
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10.3.8 Be|t L|ne Speed Adj. (Pr|nter Adjustment|
Adjust the magn|f|cat|on |n sub-scann|ng d|rect|on.
Th|s adjustment charges ||ne speed of the transfer be|t.
Note
There are the fo||ow|ng two methods to adjust the magn|f|cat|on of the pr|nter |n sub-scann|ng
d|rect|on.
(1| FD-Mag. Adjustment (Pr|nter Adjustment|
Perform th|s adjustment when the magn|f|cat|on |n sub-scann|ng d|rect|on has changed because
of the worn reg|strat|on ro||er or paper shr|nkage by heat.
(2| Be|t L|ne Speed Adjustment (Pr|nter Adjustment|
Perform th|s adjustment under the cond|t|ons not ment|oned above.
A. Procedure
10.3.9 Wr|t|ng In|t. Pos. Memory (Pr|nter Adjustment|
Note
Do not conduct th|s adjustment |n the f|e|d.
1. "Serv|ce Mode Menu screen"
Press [01 Mach|ne Adjustment|.
2. "Mach|ne Adjustment Menu screen"
Press [01 Pr|nter Adjustment|.
3. "Pr|nter Adjustment Menu screen"
Press [08 Be|t ||ne Speed Adj.|.
4. "Be|t ||ne Speed Adjustment screen"
Press [OOPY|.
5. "Oopy screen"
Se|ect A3 or 11 17 paper and press Start key to output the test pattern (No. 16}.
6. Oheck the magn|f|cat|on |n sub-scann|ng d|rect|on.
Standard va|ue: 0.5% or |ess (when |n ||fe-s|ze}
205.7 1 mm or |ess
7. When the va|ue |s not w|th|n the standard va|ue, press [SERvlOE|.
8. "Be|t ||ne Speed Adjustment screen"
Enter a va|ue through the numer|c buttons and press [<<SET|.
Sett|ng range: -100 (shorter} to +100 (|onger} 1 step = 0.01%
9. Repeat steps 5 to 8 unt|| the standard va|ue can be obta|ned.
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10.3.10 Co|or Reg|strat|on Adj. (Pr|nter Adjustment|
Perform th|s adjustment when there |s a co|or reg|strat|on error. Ma|n Scan, Sub Scan, Hor|zonta| (ma|n scann|ng
d|rect|on magn|f|cat|on}, and skew of co|or reg|strat|on m|sa||gnment of Y, M, and O are automat|ca||y adjusted
re|at|ve to K.
Note
Th|s adjustment has a |arge correct|on area than that of the co|or reg|strat|on adjustment |n the
user mode. If the ma|funct|on code C-4520 appears, perform th|s adjustment.
Be sure the |mage adjustment of b|ack have been adjusted before perform|ng th|s adjustment.
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [01 Mach|ne Adjustment|.
2. "Mach|ne Adjustment Menu screen"
Press [01 Pr|nter Adjustment|.
3. "Pr|nter Adjustment Menu screen"
Press [10 Oo|or Reg|strat|on Adj.|.
4. "Oo|or Reg|strat|on Adjustment screen"
Press [Start|.
5. The co|or reg|strat|on adjustment starts and a message "Oomp|eted" |s shown |n about 2 m|nutes.
lf the error message appears, perform an error correct|on referr|ng to the be|ow.
Error 1: lt does not converge w|th|n the standard va|ue.
The patch dens|ty may be too ||ght. Oheck around the drum un|t and perform the auto gamma
0. Then conduct th|s adjustment aga|n.
Error 2: The d|fference of the co|or reg|strat|on |s too much.
Oheck the |nsta||at|on pos|t|on of the wr|te un|t.
Error 3: Other
The other ma|funct|on other than the auto co|or reg|strat|on adjustment may occur. Restart the
ma|n body |n the norma| mode to check for ma|funct|on code.
6. "Oo|or Reg|strat|on Adjustment screen"
M|sa||gnment amounts of Y, M, and O of "Ma|n Scan", "Sub Scan", "Hor|zonta|", and "Skew" re|at|ve to K
are d|sp|ayed on the pane|. (un|t: p|xe|}
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10.3.11 Co|or Reg|strat|on/Manua| (Pr|nter Adjustment|
Measure the m|sa||gnment amount of Y, M, and O re|at|ve to K of "Ma|n Scan", Mag.(A||} (who|e magn|f|cat|on |n
ma|n scann|ng}, "Mag.(PART}" (part|a| magn|f|cat|on |n ma|n scann|ng}, "Sub Scan", "lnc||ne" (skew}, and "Scan
Bend" (ma|n scann|ng}, and adjust Mag.(PART} manua||y.
Note
Be sure the "FD-Mag. Adjustment (Pr|nter Adjustment|" have been adjusted before perform|ng
th|s adjustment.
(See P.241|
Be sure the "CD-Mag. Adjustment (Pr|nter Adjustment|" have been adjusted before perform|ng
th|s adjustment.
(See P.242|
Comp|ete the "Co|or Reg|strat|on Adj. (Pr|nter Adjustment|" have been adjusted before perform|ng
th|s adjustment.
(See P.247|
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [01 Mach|ne Adjustment|.
2. "Mach|ne Adjustment Menu screen"
Press [01 Pr|nter Adjustment|.
3. "Pr|nter Adjustment Menu screen"
Press [11 Oo|or Reg|strat|on/Manua||.
4. "Oo|or Reg|strat|on Manua| Adjustment screen"
Press [OOPY|.
5. "Oopy screen"
Se|ect A3 or 11 17 paper and press Start to output
the test pattern. P|ace the outputted test pattern [1|
on the or|g|na| g|ass secure|y aga|nst the or|g|na|
pos|t|on|ng p|ate /|t [2| and the or|g|na| pos|t|on|ng
p|ate /Rr [3|, and c|ose the DF or or|g|na| cover.
Note
When p|ac|ng the test pattern onto the or|g|na|
g|ass, be sure to take care of the sett|ng d|rec-
t|on (w|th pr|nt|ng face down| and pos|t|on.
Check that the sett|ngs for a|| co|ors (Y, M, C, K|
|n the [Test Pattern Output Mode] |s set to 255. If
not, |t w||| cause an error.
8050fs1011
[1]
[3]
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6. Press [SERvlOE|.
Press [Start| to scan the test pattern us|ng the scanner.
7. Shows the m|sa||gnment amount of Y, M, and O re|at|ve to K of "Ma|n Scan", "Mag.(A||}" (who|e magn|f|-
cat|on |n ma|n scann|ng}, "Mag.(PART}" (part|a| magn|f|cat|on |n ma|n scann|ng}, Sub Scan, "lnc||ne"
(skew}, and "Scan Bend" (ma|n scann|ng} at "Rest" sect|on on the touch pane|. (un|t: p|xe|}.
8. Make sure that "OK" |s d|sp|ayed for a|| the |tems. lf the va|ue |s out of standard, "NG" and an error code
w||| appear.
lf "NG" appears for "Ma|n Scan", "Mag.(A||}", "Sub Scan", or "lnc||ne", perform the Oo|or reg|strat|on
adjustment aga|n.
9. lf "NG" appears for "Ma|n Scan", "Mag.(A||}", or
"Mag.(PART}", open the toner supp|y sect|on and
|oosen two screws [1| |ocated bes|de the deve|op|ng
un|t of a co|or from wh|ch an "NG" |s d|sp|ayed, and
s||de the adjust|ng p|ate [2| up and down to adjust the
"Mag.(PART}" (part|a| magn|f|cat|on |n ma|n scann|ng}.
Mov|ng the adjust|ng p|ate [2| upward reduces the
"Rest" of the "Mag.(PART}" (negat|ve} and mov|ng the
p|ate downward |ncreases the "Rest" (pos|t|ve}.
Adjustment gu|de||ne
Move the adjust|ng p|ate [2| by referr|ng to the "Rest"
of "Mag (PART}" (un|t: p|xe|} d|sp|ayed at the touch
pane|. The sca|e of the adjust|ng p|ate [2| changes the
"Rest" approx. 0.5 p|xe| per notch.
Error code Descr|pt|ons Oauses
Error 1 Oannot detect the chart pattern Ohart m|sp|acement
Error 2 The chart |s p|aced ups|de down Ohart m|sp|acement
Error 3 Oannot detect the chart pattern D|fferent chart |s p|aced
Error 4 Adjustment |mposs|b|e Software bug
Error 5 va|ue |s out of standard Retry the adjustment
Error 6 Non-vo|at||e data abnorma||ty Oheck the |nsta||at|on pos|t|on of
the NvRAM board
Error 7 Access|ng to unass|gned memory Software bug
Error 8 Memory-re|ated abnorma||ty Software bug
Error 9 Program error Software bug
Error 10 Ohart |s skewed Ohart m|sp|acement
Error 11 lmage header |nformat|on read error Software bug
Error 12 Arguments sett|ng error Software bug
Error 13 Measurement error Ohart m|sp|acement or chart fa||-
ure
[1]
[2]
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10. Press [Return| to return to [Pr|nter Adjustment Menu| screen.
11. Perform the Oo|or reg|strat|on adjustment (pr|nter adjustment} w|th reference to "10.3.10 Oo|or Reg|stra-
t|on Adj. (Pr|nter Adjustment}".
12. Repeat steps 3 to 11 unt|| "OK" |s d|sp|ayed.
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10.3.12 PFU DFeed Detect Adj. (Pr|nter Adjustment|
Do not conduct th|s adjustment |n the f|e|d.
10.3.13 CD Skew Adj. (Pr|nter Adjustment|
Adjust the OY2 |ens |n the wr|te un|t/K and corrects the |mage d|stort|on of K |n ma|n scann|ng d|rect|on.
Note
Image d|stort|on of K |n ma|n scann|ng d|rect|on cannot be corrected by the Co|or reg|strat|on
adjustment. (Adjusts YMC on|y.|
Image d|stort|on of K |n ma|n scann|ng d|rect|on can a|so be changed by conduct|ng [Chart
Adjustment] of [Both S|de Adj.] |n the user mode.
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [01 Mach|ne Adjustment|.
2. "Mach|ne Adjustment Menu screen"
Press [01 Pr|nter Adjustment|.
3. "Pr|nter Adjustment Menu screen"
Press [13 OD Skew Adj.|.
4. "Orossw|se D|rect|on Skew Adjustment screen"
Press [OOPY|.
5. "Oopy screen"
Se|ect A3 or 11 17 paper and press Start key to output the test pattern (No. 16}.
Note
When the Start key |s pressed, CY2 |enses of YMCK are adjusted and the Co|or reg|strat|on
adjustment |s automat|ca||y started. When the adjustment |s comp|ete (approx. two m|nutes|,
test pattern (No. 16| w||| be pr|nted.
6. Oheck the skew |n ma|n scann|ng d|rect|on.
Standard va|ue: 0.3% or |ess (d|fference between
280mm d|agona| ||nes "a. b" |s 0.84 mm or |ess}
7. lf the va|ue |s out of spec, press [SERvlOE|.
8. "Orossw|se D|rect|on Skew Adjustment screen"
Enter a va|ue through the numer|c buttons and press [<<SET|.
Sett|ng range: -30 to +30 1 step = 0.01 mm
9. Repeat steps 4 to 8 unt|| the standard va|ue can be obta|ned.
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10.3.14 Reca|| Standard Data (Pr|nter Adjustment|
Restore the pr|nter adjustment set va|ues to factory |n|t|a| data or |nsta||at|on |n|t|a| data.
Note
Adjustment data of "Co|or Reg|strat|on Adj.", "Co|or Reg|strat|on/Manua|", "PFU Dfeed detect
Adj.", and "CD Skew Ad." are not restored.
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [01 Mach|ne Adjustment|.
2. "Mach|ne Adjustment Menu screen"
Press [01 Pr|nter Adjustment|.
3. "Pr|nter Adjustment Menu screen"
Press [14 Reca|| Standard Data|.
4. "Reca|| Standard Data screen"
Press [Factory ln|t|a| Data| or [lnsta||at|on ln|t|a| Data|.
Note
Se|ect|ng [Factory Defau|t Data] restores var|ous set va|ues to factory |n|t|a| data.
Se|ect|ng [Insta||at|on In|t|a| Data] restores to the adjustment va|ues stored when I/O check
mode (code "91-00"| was conducted.
5. Press [Yes| to restore standard data.
Press [No| to cance| the operat|on.
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10.3.15 Restart T|m|ng Adjustment (Scanner Adjustment|
Adjust the |mage |ead|ng edge t|m|ng when scann|ng |n p|aten mode.
Th|s adjustment changes read start t|m|ng when scann|ng or|g|na| |n sub-scann|ng d|rect|on.
Note
Be sure the "Restart T|m|ng Adjustment (Pr|nter Adjustment|" have been adjusted before perform-
|ng th|s adjustment.
(See P.239|
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [01 Mach|ne Adjustment|.
2. "Mach|ne Adjustment Menu screen"
Press [02 Scanner Adjustment|.
3. "Scanner Adjustment Menu screen"
Press [01 Restart T|m|ng Adjustment|.
4. "Scanner Re-start T|m|ng Adjustment screen"
Press [OOPY|.
5. "Oopy screen"
Se|ect A3 or 11 x 17 paper. Set the test chart to the or|g|na| g|ass and press Start key.
6. Oheck the |ead|ng edge t|m|ng.
Standard va|ue: 0 1.5mm
7. When the va|ue |s not w|th|n the standard va|ue, press [SERvlOE|.
8. "Scanner Re-start T|m|ng Adjustment screen"
When the va|ue |s not w|th|n the standard va|ue, press [SERvlOE|.
Sett|ng range: -10 (|mage faster} to +20 (|mage s|ower} 1 step = 0.1 mm
9. Repeat steps 4 to 8 unt|| the standard va|ue can be obta|ned.
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10.3.16 Center|ng Adjustment (Scanner Adjustment|
Adjust the |mage m|s-center|ng of the ma|n scan d|rect|on when scann|ng from the or|g|na| g|ass and DF.
Note
Be sure the "Center|ng Adjustment (Pr|nter Adjustment|" have been adjusted before perform|ng
th|s adjustment.
(See P.240|
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [01 Mach|ne Adjustment|.
2. "Mach|ne Adjustment Menu screen"
Press [02 Scanner Adjustment|.
3. "Scanner Adjustment Menu screen"
Press [02 Oenter|ng Adjustment|.
4. "Scanner Oenter|ng Adjustment screen"
Se|ect the |tem you want to adjust, and press [OOPY|.
5. "Oopy screen"
When you se|ect [ADF Oenter|ng Adj-Front| or [ADF Oenter|ng Adj-Back|, set the "Adjustment chart" on
the DF, se|ect A3 or 11 17 paper and press Start key. When you se|ect [Or|g. G|ass |eft lmage|, set the
"Test chart" on the or|g|na| g|ass, se|ect A3 or 11 17 paper and press Start key.
6. Fo|d the output page |n ha|f |n ma|n scann|ng d|rect|on, and check the d|screpancy from the center ||ne of
the pr|nt.
Standard va|ue (p|aten mode}: 0 1.5mm or |ess
Standard va|ue (DF mode}: 0 2.0mm or |ess
7. When the va|ue |s not w|th|n the standard va|ue, press [SERvlOE|.
8. "Scanner Oenter|ng Adjustment screen"
Enter a va|ue through the numer|c buttons and press [<<SET|.
Sett|ng range: -30 (|mage |n front} to +30 (|mage |n back} 1 step = 0.1 mm
9. Repeat steps 4 to 8 unt|| the standard va|ue can be obta|ned.
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10.3.17 FD-Mag. Adjustment (Scanner Adjustment|
Adjust the magn|f|cat|on |n sub-scann|ng d|rect|on |n p|aten mode and DF mode.
Th|s adjustment changes scan speed.
Note
Be sure the "FD-Mag. Adjustment (Pr|nter Adjustment|" have been adjusted before perform|ng
th|s adjustment.
(See P.241|
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [01 Mach|ne Adjustment|.
2. "Mach|ne Adjustment Menu screen"
Press [02 Scanner Adjustment|.
3. "Scanner Adjustment Menu screen"
Press [03 FD-Mag. Adjustment|.
4. "Scanner FD-Mag. Adjustment screen"
Press [OOPY|.
5. "Oopy screen"
P|ace a test chart on the or|g|na| g|ass, se|ect A3 or 11 17 paper and press Start key.
6. Oheck the magn|f|cat|on |n sub-scann|ng d|rect|on.
Standard va|ue: 0.5% or |ess (same s|ze}
200 1 mm or |ess
7. When the va|ue |s not w|th|n the standard va|ue, press [SERvlOE|.
8. "Scanner FD-Mag. Adjustment screen"
Enter a va|ue through the numer|c buttons and press [<<SET|.
Sett|ng range: -40 (shorter} to +40 (|onger} 1 step = 0.05%
9. Repeat steps 4 to 8 unt|| the standard va|ue can be obta|ned.
200
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10.3.18 Reca|| Standard Data (Scanner Adjustment|
Restore the scanner adjustment set va|ues to factory |n|t|a| data or |nsta||at|on |n|t|a| data.
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [01 Mach|ne Adjustment|.
2. "Mach|ne Adjustment Menu screen"
Press [02 Scanner Adjustment|.
3. "Scanner Adjustment Menu screen"
Press [04 Reca|| Standard Data|.
4. "Reca|| Standard Data screen"
Press [Factory ln|t|a| Data| or [lnsta||at|on ln|t|a| Data|.
Note
Se|ect|ng [Factory Defau|t Data] restores var|ous set va|ues to factory |n|t|a| data.
Se|ect|ng [Insta||at|on In|t|a| Data] restores to the adjustment va|ues stored when I/O check
mode (code "91-00"| was conducted.
5. Press [Yes| to restore standard data.
Press [No| to cance| the operat|on.
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10.3.19 Scanner smooth tone/co|or (Qua||ty Adjustment|
Oonduct the gradat|on correct|on of the scanner. When co|or reproduct|on |s a poor cond|t|on, usua||y conduct
the "Auto gamma adjustment" of the "Process Adjustment".
When chang|ng the OOD un|t, exposure |amp (|1}, or|g|na| g|ass or each scanner m|rror, conduct th|s adjust-
ment.
Caut|on:
Scanner gradat|on (gamma| has been adjusted for each mach|ne at factory. P|ease be noted that
the scanner gradat|on data |s overwr|tten to the average va|ue |f the [Adj. data reset] |n the "Scan-
ner Smooth Tone/Co|or Adjustment screen" |s pressed.
Once [Adj. data reset] |s pressed, prev|ous data cannot be restored.
A. Procedure
1. After rep|ac|ng the part(s}, set a "Oo|or chart" on the or|g|na| g|ass, A3 or 11 17 paper and press Start
key.
Note
Press the hard key on the operat|on pane|, not the soft key on the touch pane|.
2. Oheck |f there |s no |mage background or prob|em |n co|or ba|ance.
3. lf there |s abnorma||ty, enter Serv|ce mode.
4. "Serv|ce Mode Menu screen"
Press [01 Mach|ne Adjustment|.
5. "Mach|ne Adjustment Menu screen"
Press [03 Oua||ty Adjustment|.
6. "Oua||ty Adjustment Menu screen"
Press [01 Scanner smooth tone/co|or|.
7. "Scanner Smooth Tone/Oo|or Adjustment screen"
Press [Adj. data reset|.
8. Press the [YES| key to overwr|te the scanner gradat|on data to average va|ue. Press [No| to cance| the
operat|on.
Caut|on:
Scanner gradat|on (gamma| has been adjusted for each mach|ne at factory. P|ease be noted
that the scanner gradat|on data |s overwr|tten to the average va|ue |f the [Adj. data reset] |n
the "Scanner Smooth Tone/Co|or Adjustment screen" |s pressed.
Once [Adj. data reset] |s pressed, prev|ous data cannot be restored.
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10.3.20 Pr|nter gamma adjustment (Qua||ty Adjustment|
When the co|or reproduct|on |s |n poor cond|t|on, conduct th|s adjustment to correct the gradat|on.
Note
Be sure the "Auto gamma adjustment" have been adjusted before perform|ng th|s adjustment.
(See P.281|
Th|s adjustment |s not ref|ected on the output from the IC.
(1| Pr|nter Gamma Offset Adj.
Oonduct th|s adjustment when the co|or reproduct|on var|es w|th copy modes to adjust the gradat|on and the
background dens|ty |n a h|gh ||ght area.
Note
To adjust the pr|nter gamma, perform the "Pr|nter Gamma Offset Auto Adj." (See P.260|. On|y per-
form th|s adjustment when you want to make f|ne adjustments manua||y.
a. Procedure
1. "Serv|ce Mode Menu screen"
Press [01 Mach|ne Adjustment|.
2. "Mach|ne Adjustment Menu screen"
Press [03 Oua||ty Adjustment|.
3. "Oua||ty Adjustment Menu screen"
Press [02 Pr|nter gamma adjustment|.
4. "Pr|nter Gamma Adjustment Menu screen"
Press [01 Pr|nter Gamma Offset Adj.|.
5. "Pr|nter Gamma Offset Adjustment screen"
Press [Next| or [Prev|ous| to se|ect the screen you want to adjust.
Note
L|ne1, L|ne2, Dot1 and Dot2 correspond to the screen names |n user mode.
Contone |s a screen used |n the character sect|on of L|ne1, L|ne2, Dot1, and Dot2.
ED |s a screen used when "Compress|on" |s se|ected |n user mode.
Contone does not requ|re the adjustment.
6. Press [OOPY|.
7. Se|ect A4 or 8
1
/2 11 paper and press Start key to pr|nt a test pattern.
8. Oheck the pr|nted test pattern.
Make sure that the h|gh ||ght dens|ty start|ng sect|on
of O and K |s un|form, and even between the gray
reference ||nes [1|.
9. lf they are not even, press [SERvlOE|.
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10. "Pr|nter Gamma Offset Adjustment screen"
Press the button of a co|or (O or K} you want to adjust, enter a va|ue through the numer|c button and press
[<<SET|.
Sett|ng range: -128 (||ghter} to +127 (darker}
11. Repeat steps 6 to 10 unt|| the standard va|ue can be obta|ned.
12. Take not|ce of the gray gradat|on pattern [1| created
|n O, M and Y, make sure that the gray ba|ance at the
square marks ||ne [2| and [3| |s the same.
13. lf the gray ba|ance |s not the same, press the co|or (Y or M} you want to adjust, enter a va|ue through the
numer|c buttons and press [<<SET|.
Sett|ng range: -128 (||ghter} to +127 (darker}
How to match the gray ba|ance.
Take not|ce of the gray b|ock [4| made up of 49 patches created |n O, M and Y. ln the 49 patches, M gets
darker toward r|ght. And Y gets darker downward. O rema|ns unchanged. The patch [5| at the center |s
the same co|or as the gray [2|. The patches [6| pos|t|oned at the four corners of the patch [5| |s the same
co|or as the gray [3|. Out of the 49 patches, se|ect a gray of the same gray ba|ance as the gray [6|.
e.g.} When a patch on the |ower r|ght s|de |s more su|tab|e than the patch [5| at the center: Adjust M and
Y |n the darker d|rect|on.
e.g.} When a patch on the upper |eft s|de |s more su|tab|e than the patch [5| at the center: Adjust M and Y
|n the ||ghter d|rect|on.
14. Press [OOPY|.
15. Se|ect A4 or 8
1
/2 11 paper and press Start key to pr|nt a test pattern.
16. Repeat steps 13 to 15 unt|| the standard va|ue can be obta|ned.
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(2| Pr|nter Gamma Offset Auto Adj.
Oonduct th|s adjustment when the co|or reproduct|on var|es w|th copy modes to adjust the gradat|on and the
background dens|ty |n a h|gh ||ght area.
Note
To adjust the pr|nter gamma, perform th|s adjustment. Perform "Pr|nter Gamma Offset Adj." (See
P.258| when you want make f|ne adjustments manua||y.
a. Procedure
1. "Serv|ce Mode Menu screen"
Press [01 Mach|ne Adjustment|.
2. "Mach|ne Adjustment Menu screen"
Press [03 Oua||ty Adjustment|.
3. "Oua||ty Adjustment Menu screen"
Press [02 Pr|nter gamma adjustment|.
4. "Pr|nter Gamma Adjustment Menu screen"
Press [02 Pr|nterGammaOffsetAutoAdj.|
5. "Pr|nter Gamma Offset Automat|c Adj. screen"
Press [Next| or [Prev|ous| to se|ect the screen you want to adjust.
Note
The adjustab|e screens are the same as the ones |n Pr|nter Gamma Offset Adjustment.
The pr|nter gamma offset va|ue of each YMCK d|sp|ayed are the current va|ues, and they are
||nked w|th the "Pr|nter Gamma Offset Adj." va|ues.
6. Press [Readjust|.
To readjust press [Yes|, and press [No| to cance| the operat|on.
Note
When the gradat|on |n h|gh ||ght area |s way off, press [Adj. data reset] and reset the pr|nter
gamma offset va|ue to 0, then press [Readjust].
7. Press [OOPY|.
8. "Oopy" screen
Se|ect the A4 (for metr|c mach|ne} or 8
1
/2 x 11 (for |nch mach|ne} paper and press START key to pr|nt a test
pattern.
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9. "Pr|nter Gamma Offset Automat|c Adj. screen"
Returns to the adjustment screen automat|ca||y when
test pattern |s pr|nted.
P|ace the outputted test pattern [1| on the or|g|na|
g|ass secure|y aga|nst the or|g|na| pos|t|on|ng p|ate/|t
[3| and the or|g|na| pos|t|on|ng p|ate/Rr [4|.
Note
Set the test pattern so that the green tr|angu|ar
mark [2] comes to the |eft s|de.
(pr|nted s|de face down|
10. P|ace 10 sheets of copy paper (wh|te} on top of the test pattern and c|ose the DF or the or|g|na| cover.
Note
Be sure to use wh|te copy paper. Otherw|se, the pr|nter gamma cannot be corrected proper|y.
11. Press [Start|.
12. The test pattern |s scanned and the current YMOK va|ues are updated.
Note
S|nce the scanned resu|t at the f|rst scan |s not exam|ned, a "Comp|eted" message does not
appear after the f|rst scan.
The qua||ty judgement |s made from the second scan. Make sure to repeat step 8 to 11 unt|| the
"Comp|eted" message appears.
13. "Pr|nter Gamma Offset Automat|c Adj. screen"
Press [OOPY|.
14. Perform the steps 8 to 11.
15. Oonf|rm that "Oomp|eted" |s d|sp|ayed. lf message other than "Oomp|eted" |s d|sp|ayed, repeat steps 13
to 14.
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(3| Pr|nter gamma sensor adj.
When a poor co|or reproduct|on resu|ts even after the "Auto gamma adjustment" of the "Process Adjustment",
conduct th|s adjustment to correct gradat|on.
The pr|nter gamma correct|on that |s performed automat|ca||y on regu|ar bas|s uses PGO sensor to read the pat-
tern on the transfer be|t and there |s a poss|b|||ty that due to character|st|c changes of PGO sensor, correct|on
may not be prec|se. Th|s adjustment uses the scanner to correct the PGO sensor, enab||ng prec|se pr|nter
gamma correct|on.
Note
Norma||y, use wh|te paper to carry out th|s adjustment. The co|or of test pattern changes accord-
|ng to the co|ored paper, therefore prec|se adjustment cannot be ga|ned.
If customer want to pr|nt to co|ored paper, carry out th|s adjustment us|ng the paper customer
w|sh to use and ga|n co|or reproduct|on support|ng that co|ored paper.
To reset the data to factory defau|t, press [Adj. data reset]. Press [Yes] to reset the pr|nter gamma
sensor adjustment to the factory defau|t data, and [No] to keep the current data.
a. Procedure
1. "Serv|ce Mode Menu screen"
Press [01 Mach|ne Adjustment|.
2. "Mach|ne Adjustment Menu screen"
Press [03 Oua||ty Adjustment|.
3. "Oua||ty Adjustment Menu screen"
Press [02 Pr|nter gamma adjustment|.
4. "Pr|nter Gamma Adjustment Menu screen"
Press [03 Pr|nter gamma sensor adj.|.
5. "Pr|nter Gamma Sensor Adjustment screen"
Se|ect the screen you want to adjust.
Note
The adjustab|e screens are the same as the ones |n Pr|nter Gamma Offset Adjustment.
Wh|chever screen adjustment |s carr|ed out, perform the Contone adjustment together.
6. Press [OOPY|.
7. Se|ect the A4 (for metr|c mach|ne} or 8
1
/2 x 11 (for |nch mach|ne} paper and press START key to pr|nt a test
pattern.
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8. "P|ease |oad output paper..."screen"
Returns to the adjustment screen automat|ca||y when
test pattern |s pr|nted.
P|ace the outputted test pattern [1| on the or|g|na|
g|ass secure|y aga|nst the or|g|na| pos|t|on|ng p|ate /
|t [3| and the or|g|na| pos|t|on|ng p|ate /Rr [4|.
Note
Set the test pattern so that the green tr|angu|ar
mark [2] comes to the |eft s|de. (pr|nted s|de
face down|
9. P|ace 10 sheets of copy paper (wh|te} on top of the test pattern and c|ose the DF or the or|g|na| cover.
Note
Be sure to use wh|te copy paper. Otherw|se, the pr|nter gamma cannot be corrected proper|y.
10. Press [Start|.
11. lf the chart |s scanned and |t |s norma|, the gamma sensor adjustment w||| be carr|ed out, pr|nter gamma
correct|on |s executed and "Oomp|eted" message w||| be d|sp|ayed.
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12. When an abnorma||ty occurs, an error code |s d|sp|ayed for every cause. Oorrect the error referr|ng to the
fo||ow|ng and repeat steps 6 to 11.
Error code Descr|pt|ons Oauses
Error 1 A crossmark cannot be detected Ohart m|sp|acement
Error 2 The chart |s p|aced ups|de down Ohart m|sp|acement
Error 3 Oannot detect the chart pattern D|fferent chart |s p|aced
Error 4 Adjustment |mposs|b|e Software bug
Error 5 va|ue |s out of standard Retry the adjustment
Error 6 Non-vo|at||e data abnorma||ty Oheck the |nsta||at|on pos|t|on of
the NvRAM board
Error 7 Access|ng to unass|gned memory Software bug
Error 8 Memory-re|ated error Software bug
Error 9 Program error Software bug
Error 10 Ohart |s skewed Ohart m|sp|acement
Error 11 lmage header |nformat|on read error Software bug
Error 12 RBG data error Ohart |s d|fferent, or software bug
Error 13 Arguments sett|ng error Software bug
Error 31 Sensor va|ue error Retry the adjustment
Error 51 Regress|on ca|cu|at|on error Retry the adjustment
Error 52 Sequent|a| number overf|ow Software bug
Error 53 Regress|on order error Software bug
Error 54 Se|ect screen |nformat|on error Software bug
Error 55 Oo|or |nformat|on error Software bug
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(4| Pr|nter Screen Gradat|on Adj
Adjust tone jump (|n wh|ch gradat|on |s not cont|nuous}.
Note
Perform th|s adjustment after rep|ac|ng the |mage process|ng board (IPB|.
a. Procedure
1. "Serv|ce Mode Menu screen"
Press [01 Mach|ne Adjustment|.
2. "Mach|ne Adjustment Menu screen"
Press [03 Oua||ty Adjustment|.
3. "Oua||ty Adjustment Menu screen"
Press [02 Pr|nter gamma adjustment|.
4. "Pr|nter Gamma Adjustment Menu screen"
Press [04 Pr|nter Screen Gradat|on Adj.|.
5. "Pr|nter Screen Gradat|on Adjustment screen"
Press [OOPY|.
6. Se|ect A4 or 8
1
/2 11 paper and press Start key to pr|nt a test pattern.
7. F|ve sheets w||| be pr|nted automat|ca||y so check that there are no tone jumps on the test patterns.
8. lf tone jump has occurred, press [SERvlOE|.
9. "Pr|nter Screen Gradat|on Adjustment screen"
Se|ect the co|or that the tone jump has occurred |n.
10. Enter the number subtracted one from the current va|ue and press [<< SET|.
Sett|ng range: -3 to +1
11. Repeat steps 5 to 10 unt|| there |s no tone jump.
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10.3.21 Sharpness adjustment (Qua||ty Adjustment|
Oonduct the sharpness adjustment or, th|s |s carr|ed out when mo|re reproduced.
Perform th|s adjustment to change the center va|ue of the sharpness adjustment |n user mode.
Note
Th|s adjustment |s on|y effect|ve for |mages scanned by the scanner.
A. Procedure
10.3.22 Contrast adjustment (Qua||ty Adjustment|
Adjust the contrast.
Perform th|s adjustment to change the center va|ue of the contrast adjustment |n user mode.
Note
Th|s adjustment |s on|y effect|ve for |mages scanned by the scanner.
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [01 Mach|ne Adjustment|.
2. "Mach|ne Adjustment Menu screen"
Press [03 Oua||ty Adjustment|.
3. "Oua||ty Adjustment Menu screen"
Press [03 Sharpness adjustment|.
4. "Sharpness Adjustment screen"
Press [OOPY|.
5. "Oopy screen"
P|ace a "Oo|or chart" on the or|g|na| g|ass, se|ect A3 or 11 17 paper, and press Start.
6. Press [SERvlOE|.
7. Enter a va|ue through the numer|c buttons and press [<<SET|.
Sett|ng range: -5 (soft/|ess mo|re} to +5 (sharp/more mo|re}
8. Repeat steps 4 to 7 unt|| the appropr|ate va|ue can be obta|ned.
1. "Serv|ce Mode Menu screen"
Press [01 Mach|ne Adjustment|.
2. "Mach|ne Adjustment Menu screen"
Press [03 Oua||ty Adjustment|.
3. "Oua||ty Adjustment Menu screen"
Press [04 Oontrast adjustment|.
4. "Oontrast Adjustment screen"
Press [OOPY|.
5. "Oopy screen"
P|ace a "Oo|or chart" on the or|g|na| g|ass, se|ect A3 or 11 17 paper, and press Start.
6. Press [SERvlOE|.
7. Enter a va|ue through the numer|c buttons and press [<<SET|.
Sett|ng range: -5 (contrast |ncrease} to +5 (contrast decrease}
8. Repeat steps 4 to 7 unt|| the appropr|ate va|ue can be obta|ned.
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10.3.23 Image D|st|nct|on Leve| (Qua||ty Adjustment|
Adjust the thresho|d va|ue of or|g|na| |mage d|st|nct|on.
Note
The scanned |mage |s d|st|ngu|shed |nto text, photo, dot, and co|ored text areas |n |mage process-
|ng, and a screen to be used |s determ|ned accord|ng to the d|st|nct|on.
Th|s adjustment |s used to |ncrease the d|st|nct|on accuracy of the or|g|na| that the areas are
|ncorrect|y d|st|ngu|shed once.
To |ncrease the d|st|nct|on range of photo, perform the adjustment |n user mode.
Th|s adjustment |s on|y effect|ve for |mages scanned by the scanner.
(1| Dot detect adjustment
Adjust the dot d|st|nct|on thresho|d va|ue of the or|g|na| |mage.
a. Procedure
1. "Serv|ce Mode Menu screen"
Press [01 Mach|ne Adjustment|.
2. "Mach|ne Adjustment Menu screen"
Press [03 Oua||ty Adjustment|.
3. "Oua||ty Adjustment Menu screen"
Press [05 lmage D|st|nct|on |eve||.
4. "lmage D|st|nct|on |eve| Menu screen"
Press [01 Dot detect adjustment|.
5. "Dot Detect Adjustment screen"
Press [OOPY|.
6. P|ace an or|g|na| you want to adjust on the or|g|na| g|ass, se|ect A3 or 11 17 paper, and press Start key.
7. Dot detect pattern w||| be pr|nted.
By th|s output pattern, you can f|nd out what th|s |mage was d|st|ngu|shed |nto.
Oyan sect|on: D|st|ngu|shed as dot
Wh|te sect|on: D|st|ngu|shed as photo
B|ack sect|on: D|st|ngu|shed as b|ack text
Magenta sect|on: D|st|ngu|shed as co|ored text
8. Press [SERvlOE|.
9. "Dot Detect Adjustment screen"
Se|ect the co|or you w|sh to adjust, enter a va|ue through the numer|c buttons and press [<<SET|.
Sett|ng range: -5 (dot area decrease} to +5 (dot area |ncrease}
10. Repeat steps 5 to 9 unt|| the appropr|ate va|ue can be obta|ned.
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(2| Co|or text adjustment
Adjust the co|or text d|st|nct|on thresho|d va|ue of the or|g|na| |mage.
Perform th|s adjustment to change the center va|ue of the co|or text d|st|nct|on funct|on |n user mode.
a. Procedure
1. "Serv|ce Mode Menu screen"
Press [01 Mach|ne Adjustment|.
2. "Mach|ne Adjustment Menu screen"
Press [03 Oua||ty Adjustment|.
3. "Oua||ty Adjustment Menu screen"
Press [05 lmage D|st|nct|on |eve||.
4. "lmage D|st|nct|on |eve| Menu screen"
Press [02 Oo|or text adjustment|.
5. "Oo|or Text Adjustment screen"
Press [OOPY|.
6. P|ace an or|g|na| you want to adjust on the or|g|na| g|ass, se|ect A3 or 11 17 paper, and press Start key.
7. Oo|or text detect pattern w||| be pr|nted.
By th|s output pattern, you can f|nd out what th|s |mage was d|st|ngu|shed |nto.
B|ack sect|on: D|st|ngu|shed as b|ack text
Magenta sect|on: D|st|ngu|shed as co|ored test
8. Press [SERvlOE|.
9. "Oo|or Text Adjustment screen"
Enter a va|ue through the numer|c buttons and press [<<SET|.
Sett|ng range: -5 (co|or text area decrease} to +5 (co|or text area |ncrease}
10. Repeat steps 5 to 9 unt|| the appropr|ate va|ue can be obta|ned.
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(3| Dot/Text area adjustment
Adjust the dot d|st|nct|on and text d|st|nct|on thresho|d va|ues of the or|g|na| |mage.
Perform th|s adjustment to change the center va|ue of the text photo d|st|nct|on funct|on |n user mode.
a. Procedure
1. "Serv|ce Mode Menu screen"
Press [01 Mach|ne Adjustment|.
2. "Mach|ne Adjustment Menu screen"
Press [03 Oua||ty Adjustment|.
3. "Oua||ty Adjustment Menu screen"
Press [05 lmage D|st|nct|on |eve||.
4. "lmage D|st|nct|on |eve| Menu screen"
Press [03 Dot/Text area adjustment|.
5. "Dot/Text Area Adjustment screen"
Press [OOPY|.
6. P|ace an or|g|na| you want to adjust on the or|g|na| g|ass, se|ect A3 or 11 17 paper, and press Start key.
7. Dot/text detect pattern w||| be pr|nted.
By th|s output pattern, you can f|nd out what th|s |mage was d|st|ngu|shed |nto.
Oyan sect|on: D|st|ngu|shed as dot
Wh|te sect|on: D|st|ngu|shed as photo
B|ack sect|on: D|st|ngu|shed as b|ack text
Magenta sect|on: D|st|ngu|shed as co|ored test
8. Press [SERvlOE|.
9. "Dot/Text Area Adjustment screen"
Enter a va|ue through the numer|c buttons and press [<<SET|.
Sett|ng range: -5 (dot area |ncrease/text area decrease} to +5 (dot area decrease/text area |ncrease}
10. Repeat steps 5 to 9 unt|| the appropr|ate va|ue can be obta|ned.
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10.3.24 ACS adjustment (Qua||ty Adjustment|
Perform th|s adjustment when AOS (Automat|c co|or se|ect|on} funct|on does not work proper|y.
Note
Th|s adjustment |s on|y effect|ve for |mages scanned by the scanner.
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [01 Mach|ne Adjustment|.
2. "Mach|ne Adjustment Menu screen"
Press [03 Oua||ty Adjustment|.
3. "Oua||ty Adjustment Menu screen"
Press [06 AOS adjustment|.
4. "P|ace or|g|na| and touch [SOAN| screen"
P|ace an or|g|na| that the AOS does not work proper|y on the or|g|na| g|ass and press [Scan|.
5. Next to the "JDGE:", the resu|t "OO|OR" or "B|AOK" w||| be d|sp|ayed.
6. Enter a va|ue through the numer|c buttons and press [<<SET|.
Sett|ng range: -5 (b|ack} to +5 (co|or}
7. Repeat steps 4 to 6 unt|| the appropr|ate va|ue can be obta|ned.
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10.3.25 Dens|ty adjustment (Qua||ty Adjustment|
Adjust the AES dens|ty, copy dens|ty, background dens|ty, and B-s|de (see-through |mage} dens|ty.
Th|s adjustment moves |n para||e| w|th shade d|rect|on w|thout chang|ng the pr|nter gamma curve form and
adjusts the copy dens|ty.
Note
Th|s adjustment |s on|y effect|ve for |mages scanned by the scanner.
(1| AES adjustment
Adjust to change the center va|ue se|ected |n automat|c copy dens|ty funct|on |n user mode.
a. Procedure
1. "Serv|ce Mode Menu screen"
Press [01 Mach|ne Adjustment|.
2. "Mach|ne Adjustment Menu screen"
Press [03 Oua||ty Adjustment|.
3. "Oua||ty Adjustment Menu screen"
Press [07 Dens|ty adjustment|.
4. "Dens|ty Adjustment Menu screen"
Press [01 AES adjustment|.
5. "AES Adj. -Set va|ue then touch [SOAN| screen"
P|ace an or|g|na| that you want to change the AES dens|ty on the or|g|na| g|ass and press [Scan|.
6. Next to the "RES|T:", the numer|c va|ue w||| be d|sp|ayed.
7. lf the "RES|T" |s other than 0, enter a va|ue through the numer|c buttons and press [<<SET|.
(e.g.: lf the "RES|T" |s 2, |nput -2}.
Sett|ng range: -5 to +5
8. Repeat steps 5 to 7 unt|| the "RES|T" becomes 0.
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(2| Copy dens|ty adjustment
Adjust the dens|ty for copy|ng.
Perform th|s adjustment to change the center va|ue of the "Or|g|na| Dens|ty Sh|ft" |n user mode.
a. Procedure
1. "Serv|ce Mode Menu screen"
Press [01 Mach|ne Adjustment|.
2. "Mach|ne Adjustment Menu screen"
Press [03 Oua||ty Adjustment|.
3. "Oua||ty Adjustment Menu screen"
Press [07 Dens|ty adjustment|.
4. "Dens|ty Adjustment Menu screen"
Press [02 Oopy dens|ty adjustment|.
5. "Oopy Dens|ty Adjustment screen"
Press [| or [| to se|ect the |tem you want to adjust.
6. Press [OOPY|.
7. "Oopy screen"
Se|ect the mode to adjust, se|ect A3 or 11 17 paper, p|ace a "Oo|or chart" on the or|g|na| g|ass, and
press Start key.
8. Press [SERvlOE|.
9. "Oopy Dens|ty Adjustment screen"
Enter a va|ue through the numer|c buttons and press [<<SET|.
Sett|ng range: -5 (||ghter} to 5 +(darker}
10. Repeat steps 6 to 9 unt|| the appropr|ate va|ue can be obta|ned.
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(3| Adjust Background
Adjust the background dens|ty (dens|ty of h|gh||ghted area} for copy|ng.
ln user mode on|y a batch adjustment |s enab|ed. Therefore, |t |s |mposs|b|e to perform |nd|v|dua| adjustment for
or|g|na| sett|ngs or co|or modes.
a. Procedure
1. "Serv|ce Mode Menu screen"
Press [01 Mach|ne Adjustment|.
2. "Mach|ne Adjustment Menu screen"
Press [03 Oua||ty Adjustment|.
3. "Oua||ty Adjustment Menu screen"
Press [07 Dens|ty adjustment|.
4. "Dens|ty Adjustment Menu screen"
Press [03 Adjust Background|.
5. "Background Adjustment screen"
Press [| or [| to se|ect the |tem you want to adjust.
6. Press [OOPY|.
7. "Oopy screen"
Se|ect the mode to adjust, se|ect A3 or 11 17 paper, p|ace a "Test chart" on the or|g|na| g|ass, and press
Start key.
8. Press [SERvlOE|.
9. "Background Adjustment screen"
Enter a va|ue through the numer|c buttons and press [<<SET|.
Sett|ng range: -5 (||ghter} to 5 +(darker}
10. Repeat steps 6 to 9 unt|| the appropr|ate va|ue can be obta|ned.
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(4| B-s|de Prevent
Adjust the dens|ty of see-through |mage on back s|de of paper (dens|ty for shadow area} for copy|ng.
ln user mode on|y a batch adjustment |s enab|ed. Therefore, |t |s |mposs|b|e to perform |nd|v|dua| adjustment for
or|g|na| sett|ngs or co|or modes.
a. Procedure
1. "Serv|ce Mode Menu screen"
Press [01 Mach|ne Adjustment|.
2. "Mach|ne Adjustment Menu screen"
Press [03 Oua||ty Adjustment|.
3. "Oua||ty Adjustment Menu screen"
Press [07 Dens|ty adjustment|.
4. "Dens|ty Adjustment Menu screen"
Press [04 B-S|de Prevent|.
5. "B-S|de Prevent screen"
Press [| or [| to se|ect the |tem you want to adjust.
6. Press [OOPY|.
7. "Oopy screen"
Se|ect the mode to adjust, se|ect A3 or 11 17 paper, p|ace a text chart on the or|g|na| g|ass, and press
Start key.
8. Press [SERvlOE|.
9. "B-S|de Prevent screen"
Enter a va|ue through the numer|c buttons and press [<<SET|.
Sett|ng range: -5 (||ghter} to 0
10. Repeat steps 6 to 9 unt|| the appropr|ate va|ue can be obta|ned.
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10.3.26 Tone adjustment (Qua||ty Adjustment|
Oonduct the tone adjustment of red, green or b|ue.
Perform th|s adjustment to change the center va|ue for the "Hue-F|ne Adjustment" |n the user mode.
Note
Th|s adjustment |s on|y effect|ve for |mages scanned by the scanner.
(1| Red
Adjust the dens|ty of red.
a. Procedure
1. "Serv|ce Mode Menu screen"
Press [01 Mach|ne Adjustment|.
2. "Mach|ne Adjustment Menu screen"
Press [03 Oua||ty Adjustment|.
3. "Oua||ty Adjustment Menu screen"
Press [08 Tone Adjustment|.
4. "Tone Adjustment Menu screen"
Press [01 Red|.
5. "Red screen"
Press [OOPY|.
6. Se|ect A3 or 11 17 paper, p|ace a "Oo|or chart" on the or|g|na| g|ass, and press Start key.
7. Press [SERvlOE|.
8. Enter a va|ue through the numer|c buttons and press [<<SET|.
Sett|ng range: -5 (||ghter} to 5 +(darker}
9. Repeat steps 5 to 8 unt|| |t |s appropr|ate.
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(2| Green
Adjust the dens|ty of green.
a. Procedure
(3| B|ue
Adjust the dens|ty of b|ue.
a. Procedure
1. "Serv|ce Mode Menu screen"
Press [01 Mach|ne Adjustment|.
2. "Mach|ne Adjustment Menu screen"
Press [03 Oua||ty Adjustment|.
3. "Oua||ty Adjustment Menu screen"
Press [08 Tone Adjustment|.
4. "Tone Adjustment Menu screen"
Press [02 Green|.
5. "Green screen"
Press [OOPY|.
6. Se|ect A3 or 11 17 paper, p|ace a "Oo|or chart" on the or|g|na| g|ass, and press Start key.
7. Press [SERvlOE|.
8. Enter a va|ue through the numer|c buttons and press [<<SET|.
Sett|ng range: -5 (||ghter} to 5 +(darker}
9. Repeat steps 5 to 8 unt|| |t |s appropr|ate.
1. "Serv|ce Mode Menu screen"
Press [01 Mach|ne Adjustment|.
2. "Mach|ne Adjustment Menu screen"
Press [03 Oua||ty Adjustment|.
3. "Oua||ty Adjustment Menu screen"
Press [08 Tone Adjustment|.
4. "Tone Adjustment Menu screen"
Press [03 B|ue|.
5. "B|ue screen"
Press [OOPY|.
6. Se|ect A3 or 11 17 paper, p|ace a "Oo|or chart" on the or|g|na| g|ass, and press Start key.
7. Press [SERvlOE|.
8. Enter a va|ue through the numer|c buttons and press [<<SET|.
Sett|ng range: -5 (||ghter} to 5 +(darker}
9. Repeat steps 5 to 8 unt|| |t |s appropr|ate.
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10.3.27 Reca|| standard data (Qua||ty Adjustment|
Restore the qua||ty adjustment set va|ues to factory |n|t|a| data or |nsta||at|on |n|t|a| data.
Note
Adjustment data of "Scanner smooth tone/co|or" |s not restored.
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [01 Mach|ne Adjustment|.
2. "Mach|ne Adjustment Menu screen"
Press [03 Oua||ty Adjustment|.
3. "Oua||ty Adjustment Menu screen"
Press [09 Reca|| standard data|.
4. "Reca|| Standard Data screen"
Press [Factory ln|t|a| Data| or [lnsta||at|on ln|t|a| Data|.
Note
Se|ect|ng [Factory Defau|t Data] restores var|ous set va|ues to factory |n|t|a| data.
Se|ect|ng [Insta||at|on In|t|a| Data] restores to the adjustment va|ues stored when I/O check
mode (code "91-00"| was conducted.
5. Press [Yes| to restore standard data.
Press [No| to cance| the operat|on.
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10.3.28 Non-Image Area Erase Check
When |nsta|||ng the cop|er or mov|ng |ts |nsta||at|on |ocat|on, check to see |f the "Non-lmage Area Erase" of the
app||cat|on funct|on works sat|sfactor||y. Th|s a|so automat|ca||y adjusts sens|t|v|ty to correct|y detect the non-
|mage area.
Preparat|on
Open the DF or the or|g|na| cover fu||y.
Do not put anyth|ng on the or|g|na| g|ass.
O|ean the or|g|na| g|ass.
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [01 Mach|ne Adjustment|.
2. "Mach|ne Adjustment Menu screen"
Press [04 Non-lmage Area Erase Oheck|.
3. "Non-lmage Area Erase check screen"
Press [Start|.
4. Oheck that the message be|ow |s d|sp|ayed.
NORMAL adjustment se|ected.
The mach|ne |s set to appropr|ate parameters for Non-|mage Area Erase.
lf any other message appears, refer to "B. Error message and Hand||ng", and perform the Non-l|mage
Area Erase Oheck aga|n.
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B. Error message and Hand||ng
lf an error |s detected |n the Non-lmage Area Erase Oheck, error message as the fo||ow|ng |s d|sp|ayed.
(1| Error message -1
Adjust for Moderate Br|ghtness.
The Non-|mage area erase funct|on may not operate correct|y w|th dark (dens|ty| or|g|na|s.
Hand||ng 1
When the "Non-|mage area erase" funct|on |s not used very frequent|y, or when copy or|g|na|s that have a dark
background are not cop|ed very frequent|y |n non-|mage area erase, the cop|er can be used |n the current |nsta|-
|at|on |ocat|on. However, when copy or|g|na|s that have a dark background are frequent|y cop|ed, |nsta|| the
cop|er |n a |ocat|on where |ess externa| ||ght gets |n (darker} than the present |ocat|on, and check the non-|mage
area erase check mode aga|n.
(2| Error message -2
Adjust for Extreme Br|ghtness.
In many case, the non-|mage area erase funct|on w||| not operate correct|y.
Hand||ng 2
When the"Non-|mage area erase" funct|on |s not used very frequent|y, the cop|er can be used |n the current
|nsta||at|on |ocat|on. However, |f the "Non-|mage area erase" funct|on |s frequent|y used, |nsta|| the cop|er |n a
|ocat|on where |ess externa| ||ght gets |n (darker} than the present |ocat|on, and check the non-|mage area erase
check mode aga|n. At th|s t|me, when there |s a br|ght ||ght source such as a f|uorescent ||ght |nsta||ed d|rect|y
above the cop|er, recons|der the |nsta||at|on |ocat|on, or take some measures to sh|e|d the ||ght source and
check the mode aga|n.
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10.4 Process Adjustment
10.4.1 1st transfer manua| adj. (H|gh Vo|tage Adjustment|
Do not conduct th|s adjustment |n the f|e|d.
10.4.2 2nd transfer manua| adj. (H|gh Vo|tage Adjustment|
Do not conduct th|s adjustment |n the f|e|d.
10.4.3 HV adj. (separat|on AC| (H|gh Vo|tage Adjustment|
Must not be used dur|ng ma|ntenance/repa|r.
10.4.4 HV adj. (seprat|on DC| (H|gh Vo|tage Adjustment|
Do not conduct th|s adjustment |n the f|e|d.
10.4.5 Pre-transfer Gu|de HV check (H|gh Vo|tage Adjustment|
Do not use th|s adjustment |n the f|e|d.
10.4.6 B|ade sett|ng mode (Drum Pecu||ar|ty Adj.|
Perform th|s adjustment when chang|ng the be|t c|ean|ng b|ade or the transfer be|t. ln th|s mode, toner |s app||ed
onto the transfer be|t then c|eaned w|th the be|t c|ean|ng b|ade. Th|s prevents the damages of the transfer be|t
and the be|t c|ean|ng b|ade.
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [02 Process Adjustment|.
2. "Process Adjustment Menu screen"
Press [02 Drum Pecu||ar|ty Adj.|.
3. "Drum Pecu||ar|ty Adjustment Menu screen"
Press [01 B|ade sett|ng mode|.
4. "B|ade Sett|ng Mode screen"
Press [Start|. Th|s process comp|etes |n about 15 seconds and comp|ete message |s shown on the
screen.
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10.4.7 Automat|c drum potent|a| (Drum Pecu||ar|ty Adj.|
Measure the charg|ng potent|a| of each drum of Y, M, O, and K to adjust the deve|op|ng b|as va|ue and the
charg|ng vo|tage automat|ca||y. Th|s adjustment |s not necessary |n the f|e|d. (Because th|s adjustment |s
|nc|uded |n the "Auto gamma adjustment 0".}
A. Procedure
10.4.8 Auto gamma adjustment (Drum Pecu||ar|ty Adj.|
Adjust |mage stab|||zat|on automat|ca||y.
A. Procedure
1. "Serv|ce Mode Menu" screen
Press [02 Process Adjustment|.
2. "Process Adjustment Menu" screen
Press [02 Drum Pecu||ar|ty Adj.|.
3. "Drum Pecu||ar|ty Adjustment Menu" screen
Press [02 Automat|c drum potent|a||.
4. "Automat|c Drum Potent|a| screen"
Press [Start|. Th|s process comp|etes |n about 10 seconds and the charg|ng potent|a| |s d|sp|ayed for
each ||ne speed (1/1 speed, 2/3 speed and 1/2 speed} and for each co|or (Y, M, O and K} on the screen,
then a comp|et|on message w||| appear.
1. "Serv|ce Mode Menu" screen
Press [02 Process Adjustment|.
2. "Process Adjustment Menu" screen
Press [02 Drum Pecu||ar|ty Adj.|.
3. "Drum Pecu||ar|ty Adjustment Menu" screen
Press [03 Auto gamma adjustment||.
4. "Automat|c Gamma Adjustment screen"
Press [Start|. Th|s process comp|etes |n about 3.5 m|nutes and the deve|op|ng DO b|as va|ue |s d|sp|ayed
for each ||ne speed (1/1 speed, 2/3 speed and 1/2 speed} and for each co|or (Y, M, O and K} on the
screen, then a comp|et|on message w||| appear.
Note
There are e|ght k|nds of the "Auto gamma adjustment" (0 to 7|, however, conduct "Auto gamma
adjustment 0" on|y |n the f|e|d.
"Automat|c gamma adjustment 0": Perform the Dmax dens|ty adjustment, dot d|ameter adjust-
ment, automat|c drum potent|a| adjustment, and the gamma adjustment for a|| screens.
"Automat|c gamma adjustment 1 to 7": Performs the |mage stab|||zat|on adjustment by screen.
When an abnorma||ty occurs, an error code |s d|sp|ayed. Correct the error referr|ng to the fo|-
|ow|ng.
Error 1: The gamma correct|on |s unava||ab|e due to the abnorma| PGC sensor output.
When an error occurs, mach|ne |s contro||ed by us|ng a correct|on va|ue used
prev|ous|y.
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10.4.9 LD b|as adjustment (Drum Pecu||ar|ty Adj.|
Perform th|s adjustment after rep|ac|ng the wr|te un|t.
Note
Do not perform th|s adjustment except when rep|ac|ng the wr|te un|t.
A. Procedure
1. Oheck the number on the barcode [1| pasted on
the new wr|te un|t and rep|ace |t.
2. Enter Serv|ce mode.
3. "Serv|ce Mode Menu screen"
Press [02 Process Adjustment|.
4. "Process Adjustment Menu screen"
Press [02 Drum Pecu||ar|ty Adj.|.
5. "Drum Pecu||ar|ty Adjustment Menu screen"
Press [04 |D b|as adjustment|.
6. "|D B|as Adjustment screen"
Press [| or [| and se|ect the co|or of the rep|aced wr|te un|t.
e.g.} After exchang|ng wr|te un|t/Y, press [Y1 Adjustment Data|.
7. lnput the number wr|tten on the barcode of the rep|aced wr|te un|t and press [<< SET|
e.g.} Barcode shown |n step 1 was attached to the wr|te un|t/Y,
[Y1 Adjustment Data|: lnput A va|ue, 177
[Y2 Adjustment Data|: lnput B va|ue, 174
8. Press [Return| and press [SERvlOE|.
9. "Serv|ce Mode Menu screen"
Press [05 State Oonf|rmat|on| and press [01 l/O Oheck Mode|.
*
A177 B174
*
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10. Execute |D1/2 a|arm data c|ear of the co|or that corresponds the wr|te un|t you have rep|aced.
"Output check"
37-91: |D1/2 a|arm data c|ear/Y
37-92: |D1/2 a|arm data c|ear/M
37-93: |D1/2 a|arm data c|ear/O
37-94: |D1/2 a|arm data c|ear/K
11. Execute the |D a|arm measurement |n "Output check" 37-00.
37-00: |D a|arm measurement
Note
LD a|arm data (|aser power of the |aser d|ode| can be checked us|ng "Adjustment Data L|st" |n
"L|st output".
"Defau|t" |n "Adjustment Data L|st" shows f|rst measurement data, wh|ch |s the va|ue obta|ned
when execut|ng 37-00 after c|ear|ng the LD a|arm data by "37-9*".
"Sett|ng" |n "IAdjustment data ||st norma||y shows "000". Measurement resu|t of the LD a|arm
data obta|ned by execut|ng 37-00 w||| appear |n the sect|on, and the resu|t w||| be overwr|tten
each t|me 37-00 |s executed.
The va|ue of the LD a|arm |eve| w||| |ncrease as the |aser d|ode deter|orates.
Steps 8 to 11 descr|bed above are the procedures to manage the h|story of the wr|te un|t
rep|acement.
12. Execut|ng the |D1/2 |aser em|ss|on t|m|ng adjustment (ma|n scann|ng} |n "Output check" 46-00. (Adjust-
ment t|me: Max. 1 m|nute}
Note
The adjustment |s performed for a|| four co|ors at a t|me. "FIN" w||| appear |n the "OUT" co|umn
d|sp|ayed on the touch pane| when the adjustment |s comp|eted successfu||y.
If an abnorma||ty |s detected, an error code w||| be d|sp|ayed
NG1 #: Dev|at|on amount |s |arger than 70/100 p|xe|
NG2 #: Dev|at|on amount |s |arger than 15/100 p|xe|
(Y, M, C, or K w||| appear at "#" to |nd|cate wh|ch wr|te un|t |s caus|ng the error.|
13. Act|on when an error code d|sp|ays
When abnorma||ty |s found for two or more wr|te un|ts, on|y one error code of the co|or w|th a h|gh pr|or|ty
(pr|or|ty order |s YMOK} |s d|sp|ayed. Therefore, rep|ace a damaged wr|te un|t accord|ng to the error code
and repeat 46-00 unt|| "FlN" |s d|sp|ayed.
e.g.} When wr|te un|t/Y and /K are damaged.
"NG1Y" w||| d|sp|ayed by the f|rst execut|on of 46-00 Rep|ace the wr|te un|t/Y.
"NG1K" w||| d|sp|ayed by the second execut|on of 46-00 Rep|ace the wr|te un|t/K.
"FlN" w||| d|sp|ayed by the th|rd execut|on of 46-00.
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10.4.10 Automat|c Deve|oper Charge (Drum Pecu||ar|ty Adj.|
ln th|s mode, new deve|opers are automat|ca||y charged after the current deve|opers be|ng d|scharged from the
deve|op|ng un|t manua||y.
Note
A|ways carry out the "Toner dens|ty sensor |n|t|a| auto. adjustment" after rep|ac|ng the deve|oper.
If pr|nt|ng |s started w|thout perform|ng the "Toner dens|ty sensor |n|t|a| auto. adjustment", a
proper |mage dens|ty cannot be obta|ned, and the deve|opers need to be rep|aced.
Do not open the cover of the deve|op|ng un|t. Otherw|se, dust gets |n the un|t caus|ng |mage fa||-
ure.
A. Procedure
1. Open the toner supp|y sect|on.(See P.33}
2. Remove the three screws [1| and remove the upper
cover/Fr [2|.
3. Pu|| out the support|ng shaft [1|.
4. |oosen the two screws [2| and remove the deve|-
oper charg|ng p|ate [3|.
5. |oosen the two screws [4| and remove the deve|-
oper charg|ng funne|/|w [5|.
[2] [1]
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6. Set the deve|oper charg|ng p|ate [2| to the shou|der
screws [1| prov|ded above the deve|op|ng un|t of a
co|or |nto wh|ch you are go|ng to charge deve|op-
ers.
[1] [2]
[1] [2]
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7. Set the deve|oper charg|ng funne| /|w [2| to the
deve|oper charg|ng p|ate [1|.
Note
Be sure to attach the t|p of the deve|oper
charg|ng funne|/Lw [2] secure|y to the toner
supp|y open|ng [3].
8. Set the deve|oper charg|ng funne|/p [2| packaged
together w|th deve|oper to the deve|oper charg|ng
funne|/|w [1|.
Note
The deve|oper charge funne|/Up [2] |s pack-
aged together w|th each deve|oper. Be sure not
to reuse the funne|.
9. Enter Serv|ce mode.
10. "Serv|ce Mode Menu screen"
Press [02 Process Adjustment|.
11. "Process Adjustment Menu screen"
Press [02 Drum Pecu||ar|ty Adj.|.
12. "Drum Pecu||ar|ty Adjustment Menu screen"
Press [05 Automat|c Deve|oper Oharge|.
13. "Automat|c Deve|oper Oharge screen"
Se|ect the co|or of deve|oper.
14. Press the [Start|, then pour a new deve|oper |nto the deve|oper charg|ng funne|/p.
15. Make sure that the deve|oper has been charged successfu||y before press|ng the [OANOE||.
16. When charg|ng another deve|oper, repeat steps 3 to 12.
17. Press [Return| to return to "Drum Pecu||ar|ty Adjustment Menu screen".
18. Put the |nsta||ed parts back to the|r or|g|na| pos|t|ons.
19. Perform "Toner dens|ty sensor ln|t." adjustment.(See P.287}
[3] [1] [2]
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10.4.11 Toner dens|ty sensor In|t. (Drum Pecu||ar|ty Adj.|
Oarry out th|s adjustment after new deve|opers are charged, and adjust the standard toner concentrat|on of the
deve|oper.
Measure deve|oper permeab|||ty |n the deve|op|ng un|t w|th TOR sensor, memor|ze the |nput vo|tage obta|ned
when the TOR sensor output vo|tage became the standard va|ue to the NvRAM board (NRB}.
Note
After rep|ace|ng deve|oper, do not execute pr|nt|ng w|thout carry|ng out th|s adjustment. Other-
w|se, a proper |mage dens|ty cannot be obta|ned, and the deve|opers need to be rep|aced.
The va|ue d|sp|ayed after the adjustment |s a TCR sensor contro| vo|tage (|nput vo|tage| expressed
|n 8 b|t.
A. Procedure
10.4.12 In|t|a| drum rotat|on (Drum Pecu||ar|ty Adj.|
Oonduct th|s operat|on after rep|ac|ng the drum cartr|dge. Th|s operat|on rotates the drum at |ow speed to |ubr|-
cate by the |ubr|cant app|y|ng ro||er |t to protect the drum and the c|ean|ng b|ade.
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [02 Process Adjustment|.
2. "Process Adjustment Menu screen"
Press [02 Drum Pecu||ar|ty Adj.|.
3. "Drum Pecu||ar|ty Adjustment Menu screen"
Press [06 Toner Dens|ty Sensor ln|t.|.
4. "Toner Dens|ty Sensor ln|t|a| Auto. Adj. screen"
Se|ect the co|or of a deve|oper that has been new|y charged and then press the [Start|.
5. A message "Oomp|eted" |s d|sp|ayed.
1. "Serv|ce Mode Menu screen"
Press [02 Process Adjustment|.
2. "Process Adjustment Menu screen"
Press [02 Drum Pecu||ar|ty Adj.|.
3. "Drum Pecu||ar|ty Adjustment Menu screen"
Press [07 ln|t|a| drum rotat|on|.
4. "ln|t|a| Drum Rotat|on screen"
Press [Start|. Th|s process comp|etes |n about 10 seconds and comp|ete message |s shown on the
screen.
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10.4.13 Surface potent|a| sensor (Sensor output check|
Measure uncharged potent|a| of the drum before charg|ng by the drum potent|a| sensor (PRPS}. (8 b|t output}
Do not conduct th|s adjustment |n the f|e|d.
10.4.14 Max|mum dens|ty sensor (Sensor output check|
Measure uncharged potent|a| of the transfer be|t by the PGO sensor (PS11} and checks the base||ne contro||ed
vo|tage for the max|mum dens|ty correct|on. (8 b|t output}
Do not conduct th|s adjustment |n the f|e|d.
10.4.15 Gamma sensor output (Sensor output check|
Measure uncharged potent|a| of the transfer be|t by the PGO sensor (PS11} and checks the base||ne contro||ed
vo|tage for the gamma correct|on. (8 b|t output}
Do not conduct th|s adjustment |n the f|e|d.
10.4.16 Toner Dens|ty Sensor (Sensor output check|
Ohecks the output vo|tage of the TOR sensor. (8 b|t output}
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [02 Process Adjustment|.
2. "Process Adjustment Menu screen"
Press [03 Sensor output check|.
3. "Sensor Output Oheck Menu screen"
Press [04 Toner Dens|ty Sensor|.
4. "Toner Dens|ty Sensor Output screen"
Press [Next| or [Prev|ous| to se|ect the process speed (||ne Speed1: 1/1, ||ne Speed2: 2/3 and ||ne
Speed3: 1/2} to be checked.
5. Se|ect the co|or(S} to be checked.
6. Press [Start| to d|sp|ay the output va|ue of the se|ected |tems.
7. Press [STOP| to end the check.
8. When check|ng another ||ne speed, repeat steps 4 to 7.
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10.4.17 Drum Surfase potent|a| (Sensor output check|
Oheck the v0 (charg|ng potent|a|} and the v| (exposure potent|a|} of drums (8 b|ts output}.
A. Procedure
10.4.18 Hum|d|ty/Temperature (Sensor output check|
Oheck the output of the temperature/hum|d|ty sensor.
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [02 Process Adjustment|.
2. "Process Adjustment Menu screen"
Press [03 Sensor output check|.
3. "Sensor Output Oheck Menu screen"
Press [05 Drum Surface potent|a||.
4. "Drum Surface Potent|a| screen"
Press [Next| or [Prev|ous| to se|ect the process speed (||ne Speed1: 1/1, ||ne Speed2: 2/3 and ||ne
Speed3: 1/2} to be checked.
5. Se|ect the co|or(S} to be checked.
6. Press [Start| to d|sp|ay the v0 and v| potent|a| output va|ue of se|ected |tems.
7. Press [STOP| to end the check.
8. When check|ng another ||ne speed, repeat steps 4 to 7.
1. "Serv|ce Mode Menu screen"
Press [02 Process Adjustment|.
2. "Process Adjustment Menu screen"
Press [03 Sensor output check|.
3. "Sensor Output Oheck Menu screen"
Press [06 Hum|d|ty/Temperature|.
4. "Hum|d|ty/Temperature Output screen"
Press [Start| to d|sp|ay the hum|d|ty and temperature va|ue of the |tems be|ow.
Hum|d|ty/Temperature sensor 1: Temp/hum|d|ty sensor /1 (TEM/HMS/1}
*1
Hum|d|ty/Temperature sensor 2: Temp/hum|d|ty sensor /2 (TEM/HMS/2}
F|x|ng Heat Ro||er Temp. (center}: Temperature sensor/1 (TEMS/1}
F|x|ng Heat Ro||er Temp. (end}: Temperature sensor/3 (TEMS/3}
F|x|ng Press Ro||er Temp. (center}: Temperature sensor/2 (TEMS/2}
*1 When the PF |s connected to: Temperature-hum|d|ty sensor (TEM/HMS} of PF |s used.
5. Press [STOP| to end the check.
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10.4.19 Toner Dens|ty Return Mode (Sensor output check|
Supp|y toner automat|ca||y up to the standard va|ue for the deve|op|ng un|t, whose output va|ue of the TOR sen-
sor |s be|ow the standard va|ue (|ow toner concentrat|on}.
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [02 Process Adjustment|.
2. "Process Adjustment Menu screen"
Press [03 Sensor output check|.
3. "Sensor Output Oheck Menu screen"
Press [07 Toner Dens|ty Return Mode|.
4. "Toner Dens|ty Recovery Mode screen"
Se|ect the co|or(s} whose dens|ty needs to be recovered.
5. Press [Start| to supp|y toner to the deve|op|ng un|t w|th |ower than the standard dens|ty va|ue. When the
toner concentrat|on reaches to the standard va|ue, the ma|n body stops.
Note
The Output va|ue and the State (ON/OFF| on the touch pane| are correspond|ng to the TCR sen-
sor output va|ue (8b|ts| and the state (ON/OFF| of toner supp|y operat|on.
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10.4.20 Covered Marg|n F|ne Adj. (Process F|ne Adjustment|
Ohange potent|a| d|fference between the charg|ng potent|a| and the deve|op|ng b|as to prevent |mage back-
ground, wh|te spots |mage, and carr|er scatter|ng.
Note
Do not perform th|s adjustment when there |s no prob|em. Unnecessary adjustment may cause
|mage fa||ure (|mage background, wh|te spot |mage| or damages to the drum and the c|ean|ng
b|ade.
There are severa| adjustment to reduce the |mage background.
As a pr|or|ty of adjustment, adjust |n the fo||ow|ng order.
1|Deve|op AC Frequency
2|Covered Marg|n F|ne Adj.
3|Toner Dens|ty F|ne Adj.
After chang|ng the set va|ue, conduct the auto gamma adjustment.
(See P.281|
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [02 Process Adjustment|.
2. "Process Adjustment Menu screen"
Press [04 Process F|ne Adjustment|.
3. "Process F|ne Adjustment Menu screen"
Press [01 Oovered Marg|n F|ne Adj.|.
4. "Oovered Marg|n F|ne Adjustment screen"
Se|ect the co|or(S} to be adjusted and enter the adjustment va|ue w|th the numer|c buttons, and press [<<
SET|.
Adjustment range: -5 (carr|er scatter|ng /wh|te spot |mage caused by carr|er prevent|on} to +5 (|mage back-
ground prevent|on} 1 step = 6v
Note
Take care that carr|er scatter|ng/wh|te spot |mage caused by carr|er prevent|on and |mage back-
ground prevent|on are trade off. When e|ther of them |s |mproved, the other |s worsened.
5. Press [defau|t| to restore the defau|t sett|ngs.
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10.4.21 Deve|op AC B|as F|ne Adj. (Process F|ne Adjustment|
Ohange the deve|op|ng AO b|as to reduce no|sy |mage (roughness due to wh|te spot}, and |mprove deve|op|ng
ab|||ty (|ncrease dens|ty |n so||d area}.
Note
After chang|ng the set va|ue, conduct the auto gamma adjustment. (See P.281|
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [02 Process Adjustment|.
2. "Process Adjustment Menu screen"
Press [04 Process F|ne Adjustment|.
3. "Process F|ne Adjustment Menu screen"
Press [02 Deve|op AO B|as F|ne Adj.|.
4. "Deve|op AO B|as F|ne Adjustment screen"
Se|ect the co|or(S} to be adjusted and enter the adjustment va|ue w|th the numer|c buttons, and press [<<
SET|.
Adjustment range: -5 (no|sy |mage prevent|on} to +5 (|mprove deve|op|ng ab|||ty} 1 step = 0.1kv
5. Press [defau|t| to restore the defau|t sett|ngs.
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10.4.22 Deve|op AC Frequency (Process F|ne Adjustment|
Ohange frequency of the deve|op|ng AO b|as to |mprove the |mage background and reproduc|b|||ty of out||ne
characters on a co|ored background.
Note
There are severa| adjustment to reduce the |mage background.
As a pr|or|ty of adjustment, adjust |n the fo||ow|ng order.
1|Deve|op AC Frequency
2|Covered Marg|n F|ne Adj.
3|Toner Dens|ty F|ne Adj.
After chang|ng the set va|ue, conduct the auto gamma adjustment.
(See P.281|
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [02 Process Adjustment|.
2. "Process Adjustment Menu screen"
Press [04 Process F|ne Adjustment|.
3. "Process F|ne Adjustment Menu screen"
Press [03 Deve|op AO Frequency|.
4. "Deve|op AO Frequency F|ne Adjustment screen"
Se|ect the co|or(S} to be adjusted and enter the adjustment va|ue w|th the numer|c buttons, and press [<<
SET|.
Adjustment range: -5 (|mprove reproduc|b|||ty of out||ne characters on a co|ored background.} to +5
(|mage background prevent|on} 1 step = 0.3kHz
5. Press [defau|t| to restore the defau|t sett|ngs.
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10.4.23 Toner Dens|ty F|ne Adj. (Process F|ne Adjustment|
Ohange the TOR sensor contro| vo|tage to prevent |mage background, toner scatter|ng, carr|er scatter|ng, wh|te
spot caused by carr|er.
Note
There are severa| adjustment to reduce the |mage background.
As a pr|or|ty of adjustment, adjust |n the fo||ow|ng order.
1|Deve|op AC Frequency
2|Covered Marg|n F|ne Adj.
3|Toner Dens|ty F|ne Adj.
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [02 Process Adjustment|.
2. "Process Adjustment Menu screen"
Press [04 Process F|ne Adjustment|.
3. "Process F|ne Adjustment Menu screen"
Press [04 Toner Dens|ty F|ne Adj.|.
4. "Toner Dens|ty F|ne Adjustment screen"
Se|ect the co|ors to be adjusted and enter the adjustment va|ue w|th the numer|c buttons, and press [<<
SET|.
Adjustment range: -5 (|mage background, toner scatter|ng prevent|on} to +5 (carr|er scatter|ng, wh|te spot
caused by carr|er prevent|on} 1 step = 0.1%
5. Press [defau|t| to restore the defau|t sett|ngs.
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10.4.24 Drum T|ny Rotat|on Interva| (Interva|/Quant|ty Adj.|
Ohange |nterva| of |ow hum|d|ty env|ronment correct|on contro| (rotates drums per|od|ca||y} to |mprove |mage fa||-
ures caused by a uneven drum charg|ng potent|a| (that occurs eas||y w|th |ow hum|d|ty}.
A. Procedure
10.4.25 Auto. Refresh Interva| (Interva|/Quant|ty Adj.|
Se|ect the execut|on |nterva|s and the toner consumpt|on amount of the toner refresh mode. (Ohecks the aver-
age of pr|nt coverage for each co|or w|th each spec|f|c dr|ve d|stance of the deve|op|ng ro||er/K, and consumes
a certa|n amount of toner for the co|or that the pr|nt coverage |s |ower than 5% converted |n A4 s|ze after com-
p|et|on of pr|nt|ng.}
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [02 Process Adjustment|.
2. "Process Adjustment Menu screen"
Press [05 lnterva|/Ouant|ty Adj.|.
3. "lnterva|/Ouant|ty Adjustment Menu screen"
Press [01 Drum T|ny Rotat|on lnterva||.
4. "Drum Sma|| Rotat|on lnterva| screen"
Enter the adjustment va|ue w|th the numer|c buttons and press [<<SET|.
Adjustment range: +1 to +5 1 step = One m|nute
5. Press [defau|t| to restore the defau|t sett|ngs.
1. "Serv|ce Mode Menu screen"
Press [02 Process Adjustment|.
2. "Process Adjustment Menu screen"
Press [05 lnterva|/Ouant|ty Adj.|.
3. "lnterva|/Ouant|ty Adjustment Menu screen"
Press [02 Auto. Refresh lnterva||.
"Automat|c Refresh lnterva| screen"
Spec|fy the sett|ngs of each adjustment |tem, "Execut|on ex|stence", "Execut|on frequency" and "Refresh
quant|ty", and press [OK| to enab|e the new sett|ngs.
Execut|on ex|stence: [OFF|, [ON|
Execut|on frequency: [sma||| - Equ|va|ent to A4 cont|nuous 1,000 pr|nts
[m|dd|e| - Equ|va|ent to A4 cont|nuous 500 pr|nts
[|arge| - Equ|va|ent to A4 cont|nuous 330 pr|nts
Refresh quant|ty: [sma||| - Equ|va|ent to A3 so||d 3 sheets
[m|dd|e| - Equ|va|ent to A3 so||d 5 sheets
[|arge| - Equ|va|ent to A3 so||d 8 sheets
Note
Execut|on frequency var|es depend|ng on env|ronmenta| temperature and pr|nt modes.
4. Press [Oance|| to cance| the operat|on.
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10.4.26 Toner Dens. Sensor Interva| (Interva|/Quant|ty Adj.|
Ohange correct|on |nterva| of the TOR sensor contro| vo|tage at 2/3 speed and 1/2 speed.
A. Procedure
10.4.27 Reca|| standard data
Restore the process adjustment set va|ues to factory |n|t|a| data or |nsta||at|on |n|t|a| data.
Note
Adjustment data of "Automat|c drum potent|a|" and the "LD b|as adjustment" can be restored.
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [02 Process Adjustment|.
2. "Process Adjustment Menu screen"
Press [05 lnterva|/Ouant|ty Adj.|.
3. "lnterva|/Ouant|ty Adjustment Menu screen"
Press [03 Toner Dens. Sensor lnterva||.
4. "Toner Dens|ty Sensor ||ne Speed screen"
Se|ect an |nterva| and press [OK|.
5. Press [Oance|| to cance| the operat|on.
1. "Serv|ce Mode Menu screen"
Press [02 Process Adjustment|.
2. "Process Adjustment Menu screen"
Press [06 Reca|| standard data|.
3. "Reca|| Standard Data screen"
Press [Factory ln|t|a| Data| or [lnsta||at|on ln|t|a| Data|.
Note
Se|ect|ng [Factory Defau|t Data] restores var|ous set va|ues to factory |n|t|a| data.
Se|ect [Insta||at|on In|t|a| Data] to retr|eve the va|ues from a backup |n I/O check mode (code:
"91-00"|.
4. Press [Yes| to restore standard data.
Press [No| to cance| the operat|on.
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10.5 System Sett|ng
10.5.1 Software SW Sett|ng
Set the software DlPSW.
Note
Do not change any sw|tch not descr|bed |n the serv|ce manua|.
A. Procedure
B. Software Sw|tch Sett|ng Mode screen
1. "Serv|ce Mode Menu screen"
Press [03 System Sett|ng|.
2. "System Sett|ng Menu screen"
Press [01 Software SW Sett|ng|.
3. "Software Sw|tch Sett|ng Mode screen"
Press [| / [| or numer|c buttons after press|ng the "DlPSW number" and "B|t number" buttons.
4. Press [On(1}| or [Off(0}| to spec|fy ON/OFF of the se|ected b|t numbers.
[1| DlPSW data (|nd|cates the 8b|t va|ues of the se|ected DlPSW numbers |n hexadec|ma|s from 00 to FF.}
[2| DlPSW number [4| B|t data: 1:ON, 0:OFF
[3| B|t number (0 to 7} [5| Numer|c buttons
a03uf3e001ca
[2] [3] [4]
[5]
[1]
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C. Software DIPSW ||sts
DlPSW B|t Funct|on 0 1 Defau|t sett|ng
Japan lnch Metr|c
1 0 D|sp|ay of process adjustment on user
screen
D|sab|ed Enab|ed 0 0 0
1 - - - 0 0 0
2 Pr|nt stop method after d|sp|ay|ng toner
supp|y or waste toner fu|| d|sp|ay
*1 *1 1 1 1
3 *1 *1 0 0 0
4 Pr|nt when the ma|ntenance count |s
reached
A||owed Proh|b|ted 0 0 0
5 Number of a||owed pr|nt quant|ty after
reach|ng the ma|ntenance count
*2 *2 0 0 0
6 *2 *2 0 0 0
7 *2 *2 0 0 0
2 0 Hard d|sk dr|ve connect|on recogn|t|on D|sab|ed Enab|ed 0 0 0
1 lO-408 connect|on recogn|t|on D|sab|ed Enab|ed 0 0 0
2 - - - 0 0 0
3 - - - 0 0 0
4 - - - 0 0 0
5 - - - 0 0 0
6 - - - 0 0 0
7 Po|ygon motor rotat|on speed sw|tchover Speed when
pr|nt operat|on |s
ended
2/3 speed 0 0 0
3 0 - - - 0 0 0
1 Ma|funct|on code |atch (O35== to O39==} n|atched |atched 0 0 0
2 Reverse decur|er ro||er pre||m|nary rota-
t|on
D|sab|ed Enab|ed 0 0 0
3 - - - 0 0 0
4 - - - 0 0 0
5 - - - 0 0 0
6 l/O check mode output 15 memory c|ear D|sab|ed Enab|ed 0 0 0
7 - - - 0 0 0
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10. SERvlOE MODE
299
F|e|d Serv|ce ver1.0 Sep.2006
4 0 A|r ass|st shutter open/c|ose contro| (PF} Enab|ed D|sab|ed 0 0 0
1 Paper ex|t decur|er ro||er pressure sett|ng/
1
Norma| Mo|st paper
support
0 0 0
2 - - - 0 1 0
3 - - - 0 0 1
4 Paper ex|t decur|er ro||er pressure sett|ng/
2
Norma| Prevent|on of
wr|nk|e at |ead
edge of paper |n
dup|ex mode
0 0 0
5 APS when magn|f|cat|on |s changed Enab|ed D|sab|ed 0 1 0
6 |arge s|ze paper count|ng method - B&W
(other than ma|ntenance counter}
Oount as 1 *3 Oount as 2 *3 0 1 0
7 |arge s|ze paper count method - Oo|or
(other than ma|ntenance counter}
Oount as 1 *3 Oount as 2 *3 1 1 0
5 0 - - - 0 0 0
1 - - - 0 0 0
2 - - - 0 0 0
3 - - - 0 0 0
4 Fus|ng jam b|ank paper c|ean|ng Enab|ed D|sab|ed 0 0 0
5 Ohange of the s|ze of the |arge s|ze paper
(ma|ntenance counter}
B4 / 8
1
/2 14
(338mm} or
|arger
A3 / 1117
(365mm} or
|arger
0 0 0
6 Dust proof f||ter/1 ||fe message d|sp|ay
t|m|ng
180,000 pr|nts:
near ||fe end
200,000 pr|nts:
||fe end
200,000 pr|nts:
near ||fe end
220,000 pr|nts:
||fe end
0 0 0
7 Pr|nt when the dust proof f||ter/1 ||fe
count |s reached
A||owed Proh|b|ted 0 0 0
6 0 Fau|ty part |so|at|on: FD fo|d and punch
funct|on
Norma| nava||ab|e 0 0 0
1 Fau|ty part |so|at|on: FD ma|n tray paper
ex|t
Norma| nava||ab|e 0 0 0
2 Fau|ty part |so|at|on: FD post |nsert|on
funct|on
Norma| nava||ab|e 0 0 0
3 Fau|ty part |so|at|on: FS stap|e funct|on Norma| nava||ab|e 0 0 0
4 Fau|ty part |so|at|on: FS ma|n tray paper
ex|t
Norma| nava||ab|e 0 0 0
5 Fau|ty part |so|at|on: FS Norma| nava||ab|e 0 0 0
6 Fau|ty part |so|at|on: |S ma|n tray paper
ex|t (1st un|t}
Norma| nava||ab|e 0 0 0
7 Fau|ty part |so|at|on: |S ma|n tray paper
ex|t (2nd un|t}
Norma| nava||ab|e 0 0 0
DlPSW B|t Funct|on 0 1 Defau|t sett|ng
Japan lnch Metr|c
10. SERvlOE MODE
300
F|e|d Serv|ce ver1.0 Sep.2006
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7 0 Fau|ty part |so|at|on: SD sadd|e st|tch|ng Norma| nava||ab|e 0 0 0
1 Fau|ty part |so|at|on: SD mu|t| fo|d|ng Norma| nava||ab|e 0 0 0
2 Fau|ty part |so|at|on: SD mu|t| |etter Norma| nava||ab|e 0 0 0
3 Fau|ty part |so|at|on: SD tr|mm|ng Norma| nava||ab|e 0 0 0
4 Fau|ty part |so|at|on: SD coup||ng convey-
ance, sub tray paper ex|t
Norma| nava||ab|e 0 0 0
5 - - - 0 0 0
6 - - - 0 0 0
7 - - - 0 0 0
8 0 Sett|ng when pr|nter contro| board |s
rep|aced/1
*4 *4 - - -
1 *4 *4 - - -
2 *4 *4 - - -
3 *4 *4 - - -
4 Sett|ng when pr|nter contro| board |s
rep|aced/2
+ (p|us} *5 - (m|nus} *5 - - -
5 - 0 0 0
6 |arge s|ze paper count method
(ma|ntenance counter}
Oount as 1 Oount as 2 1 1 1
7 - 0 0 0
9 0 - - - 0 0 0
1 - - - 0 0 0
2 - - - 0 0 0
3 - - - 0 0 0
4 Oopy quant|ty ||m|t *6 *6 0 0 0
5 *6 *6 0 0 0
6 *6 *6 0 0 0
7 *6 *6 0 0 0
10 0 - - - 0 0 0
1 Hard d|sk |mage memory D|sab|ed Enab|ed 1 1 1
2 - - - 0 0 0
3 Ohange of the s|ze of the |arge s|ze paper
(other than ma|ntenance counter}
*7 *7 0 0 0
4 *7 *7 1 0 1
5 Oustom s|ze to|erance sett|ng On|y w|th ATS :
to|erance |s
2mm
Tray se|ect|on
and ATS : to|er-
ance |s
10mm
0 0 0
6 - - - 0 0 0
7 - - - 1 1 1
DlPSW B|t Funct|on 0 1 Defau|t sett|ng
Japan lnch Metr|c
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10. SERvlOE MODE
301
F|e|d Serv|ce ver1.0 Sep.2006
11 0 - - - 0 0 0
1 - - - 0 0 0
2 - - - 0 0 0
3 - - - 0 0 0
4 F||ter for jagged edges on s|ant|ng ||nes D|sab|ed Enab|ed 0 0 0
5 - - - 0 0 0
6 - - - 0 0 0
7 Jam code d|sp|ay D|sab|ed Enab|ed 0 0 0
12 0 - - - 0 0 0
1 - - - 0 0 0
2 - - - 0 0 0
3 - - - 0 0 0
4 - - - 0 0 0
5 - - - 0 0 0
6 - - - 0 0 0
7 Kon|ca M|no|ta |ogo when power sw|tch
|s turned ON
Enab|ed D|sab|ed 0 0 0
13 0 - - - 0 0 0
1 - - - 0 0 0
2 - - - 0 0 0
3 - - - 0 0 0
4 - - - 0 0 0
5 - - - 0 0 0
6 - - - 0 0 0
7 - - - 0 0 0
14 0 - - - 0 0 0
1 - - - 0 0 0
2 - - - 0 0 0
3 - - - 0 0 0
4 - - - 0 0 0
5 - - - 0 0 0
6 - - - 0 0 0
7 - - - 0 0 0
15 0 OSRO connect|on se|ect|on Te|ephone ||ne E-ma|| 1 1 1
1 OMS funct|on screen d|sp|ay D|sab|ed Enab|ed 0 0 0
2 Oharg|ng corona ||fe d|sp|ay Enab|ed D|sab|ed 0 0 0
3 FNS a|arm stop method *8 *8 0 0 0
4 *8 *8 0 0 0
5 OS Remote Oare connect|on recogn|t|on D|sab|ed Enab|ed 0 0 0
6 - - - 0 0 0
7 |DAP funct|on D|sab|ed Enab|ed 0 0 0
DlPSW B|t Funct|on 0 1 Defau|t sett|ng
Japan lnch Metr|c
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16 0 - - - 0 0 0
1 - - - 0 0 0
2 Oo|n vendor type Para||e| Ser|a| 0 0 0
3 Oount|ng of the key counter |n the pr|nter
mode
D|sab|ed Enab|ed 0 0 0
4 D|sp|ay of mach|ne |nsta|| date |n t|||ty
menu mode
Enab|ed D|sab|ed 0 0 0
5 Dehum|d|f|er heater temperature contro|
(|/PF}
*9 *9 0 0 0
6 *9 *9 0 0 0
7 - - - 0 0 0
17 0 - - - 0 0 0
1 - - - 0 0 0
2 - - - 0 0 0
3 - - - 0 0 0
4 Dens|ty se|ect|on at scann|ng the tab
paper
*10 *10 0 0 0
5 *10 *10 0 0 0
6 *10 *10 0 0 0
7 - - - 0 0 0
18 0 Fau|ty part |so|at|on: Tray 1 Norma| nava||ab|e 0 0 0
1 Fau|ty part |so|at|on: Tray 2 Norma| nava||ab|e 0 0 0
2 Fau|ty part |so|at|on: Tray 3 Norma| nava||ab|e 0 0 0
3 Fau|ty part |so|at|on: Tray 4 (|} Norma| nava||ab|e 0 0 0
4 Pr|nt dur|ng temperature contro| by dehu-
m|d|f|er heater (|/PF}
Proh|b|ted A||owed 0 0 0
5 Fau|ty part |so|at|on: FS center fo|d, sad-
d|e st|tch
Norma| nava||ab|e 0 0 0
6 Fau|ty part |so|at|on: Pl Norma| nava||ab|e 0 0 0
7 Fau|ty part |so|at|on: HDD Norma| nava||ab|e 0 0 0
19 0 - - - 0 0 0
1 Fus|ng upper and |ower ro||er tempera-
ture se|ect|on
*11 *11 1 1 1
2 *11 *11 1 1 1
3 *11 *11 0 0 0
4 Mu|t| feed detect|on (PF} Enab|ed D|sab|ed 0 0 0
5 Fau|ty part |so|at|on: PF Norma| nava||ab|e 0 0 0
6 Deve|op|ng motor stop contro| dur|ng
pr|nt|ng
*12 *12 0 0 0
7 *12 *12 0 0 0
DlPSW B|t Funct|on 0 1 Defau|t sett|ng
Japan lnch Metr|c
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10. SERvlOE MODE
303
F|e|d Serv|ce ver1.0 Sep.2006
20 0 Group stap||ng D|sab|ed Enab|ed 0 0 0
1 lmage scann|ng area w|th 'Page Marg|n'
mode
Norma| Or|g|na| pr|or|ty 0 0 0
2 Tota| page number standard |n "Stamp"
mode
Based on or|g|-
na|
Based on pr|nt
paper
0 0 0
3 Keyboard |ayout ABO |ayout OWERTY |ayout 0 0 0
4 Per|od|ca| b|ack toner band creat|on on
the transfer be|t
Norma| lncreased at the
edges
0 0 0
5 - - - 0 0 0
6 - - - 0 0 0
7 - - - 0 0 0
21 0 - - - 0 0 0
1 - - - 0 0 0
2 - - - 0 0 0
3 257-300g/m
2
paper ex|t w|th |ts face up Not a||owed A||owed 0 0 0
4 Fau|ty part |so|at|on: Tray4 (PF} Norma| nava||ab|e 0 0 0
5 Fau|ty part |so|at|on: Tray5 (PF} Norma| nava||ab|e 0 0 0
6 - - - 0 0 0
7 - - - 0 0 0
22 0 Mach|ne NlO sett|ng D|sab|ed Enab|ed 1 1 1
1 Number of punch ho|es *13 *13 1 1 0
2 *13 *13 0 0 1
3 lmage pos|t|on for the custom s|ze or|g|-
na| (when us|ng DF}
Based on user
se|ect|on
Based on APS
at DF
0 0 0
4 Funct|on of the power save key Enab|ed D|sab|ed 0 0 0
5 SD tr|mm|ng board adjustment d|sp|ay D|sab|ed Enab|ed 0 0 0
6 Operat|on when FS runs out of stap|e Stap|e supp|y
request
Se|ect|ng
between stap|e
supp|y or stap|e
re|ease
0 0 0
7 - - - 0 0 0
23 0 - - - 0 0 0
1 - - - 0 0 0
2 Prec|s|on of the co|or reg|strat|on auto-
mat|c correct|on (dur|ng pr|nt|ng}
Norma| *14 F|ne *14 0 0 0
3 Oontro| of the co|or reg|strat|on automat|c
correct|on (per|od|ca| correct|on}
Enab|ed *15 D|sab|ed *15 0 0 0
4 The co|or reg|strat|on automat|c correc-
t|on |n ma|n scan d|rect|on (per|od|ca| cor-
rect|on}
Enab|ed *16 D|sab|ed *16 0 0 0
5 Gamma correct|on (lO} Enab|ed D|sab|ed 0 0 0
6 - - - 0 0 0
7 Punch auto sw|tch|ng (PK/FD} D|sab|ed Enab|ed 1 1 1
DlPSW B|t Funct|on 0 1 Defau|t sett|ng
Japan lnch Metr|c
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24 0 S|mp|e-gamma correct|on counter reset Reset when
pr|nt job |s
started
Not reset when
pr|nt job |s
started
0 0 0
1 - - - 0 0 0
2 lmage stab|||zat|on contro| Enab|ed D|sab|ed 0 0 0
3 - - - 0 0 0
4 - - - 0 0 0
5 - - - 0 0 0
6 - - - 0 0 0
7 - - - 0 0 0
25 0 - - - 0 0 0
1 - - - 0 0 0
2 - - - 0 0 0
3 Oo|or reg|strat|on automat|c correct|on
contro|
*17 *17 0 0 0
4 *17 *17 0 0 0
5 Prec|s|on of the co|or reg|strat|on auto-
mat|c correct|on
Norma| *18 Speed prefer-
ence *18
0 0 0
6 - - - 0 0 0
7 Dehum|d|f|er heater (standard heater} Enab|ed D|sab|ed 0 0 0
26 0 - - - 0 0 0
1 - - - 0 0 0
2 - - - 0 0 0
3 Mu|t| feed detect|on (FD} Enab|ed D|sab|ed 0 0 0
4 - - - 0 0 0
5 - - - 0 0 0
6 - - - 0 0 0
7 - - - 0 0 0
27 0 - - - 0 0 0
1 - - - 0 0 0
2 - - - 0 0 0
3 - - - 0 0 0
4 - - - 0 0 0
5 - - - 0 0 0
6 - - - 0 0 0
7 - - - 0 0 0
DlPSW B|t Funct|on 0 1 Defau|t sett|ng
Japan lnch Metr|c
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305
F|e|d Serv|ce ver1.0 Sep.2006
28 0 - - - 0 0 0
1 - - - 0 0 0
2 - - - 0 0 0
3 - - - 0 0 0
4 - - - 0 0 0
5 - - - 0 0 0
6 - - - 0 0 0
7 - - - 0 0 0
29 0 - - - 0 0 0
1 - - - 0 0 0
2 - - - 0 0 0
3 lnc|us|on of proof copy to the set copy
quant|ty
D|sab|ed Enab|ed 0 0 0
4 - - - 0 0 0
5 - - - 0 0 0
6 - - - 0 0 0
7 - - - 0 0 0
30 0 - - - 0 0 0
1 Restr|ct|on of the d|sp|ay of the serv|ce
mode "||st output"
D|sab|ed Enab|ed 0 0 0
2 - - - 0 0 0
3 - - - 1 1 1
4 - - - 0 0 0
5 - - - 0 0 0
6 - - - 0 0 0
7 - 0 0 0
31 0 - - - 1 1 1
1 - - - 0 0 0
2 Z-fo|d max paper ex|t capac|ty: FS-503
ma|n tray
Z-fo|d, center-fo|d max paper ex|t capac-
|ty: FD ma|n tray
*19 *19 0 0 0
3 *19 *19 0 0 0
4 - - - 0 0 0
5 - - - 0 0 0
6 - - - 0 0 0
7 - - - 0 0 0
DlPSW B|t Funct|on 0 1 Defau|t sett|ng
Japan lnch Metr|c
10. SERvlOE MODE
306
F|e|d Serv|ce ver1.0 Sep.2006
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Note
Bo|d boxes show defau|t sett|ngs.
*
1 Pr|nt stop method after d|sp|ay|ng toner supp|y
or waste toner fu|| d|sp|ay
Th|s sw|tch |s to se|ect whether to d|sp|ay process
adjustment button on the [Paper Sett|ng| screen of
[MAOHlNE| screen.
*
2 Number of a||owed pr|nt quant|ty after reach|ng
the ma|ntenance count
*
3 |arge s|ze paper count|ng method (other than ma|ntenance counter}
Th|s sw|tch |s used to set count of |arge s|ze paper pr|nt as 1 or 2. lt changes count method for other than ma|n-
tenance counter.
The re|ated sw|tches are DlPSW5-5, 8-6 and 10-3 through 4.
Defau|t d|ffers depend|ng on the ma|n body dest|nat|on.
Europe: count as 1
North Amer|ca: 11x17 count as 2, 8
1
/2 x14 count as 1
Other: count as 2.
32 0 - - - 0 0 0
1 Oontone output of so||d text (lO} D|sab|ed Enab|ed 1 1 1
2 lnterna| trapp|ng (lO} D|sab|ed Enab|ed 1 1 1
3 - - - 0 0 0
4 - - - 0 0 0
5 - - - 0 0 0
6 - - - 0 0 0
7 - - - 0 0 0
DlPSW B|t Funct|on 0 1 Defau|t sett|ng
Japan lnch Metr|c
Mode 1-3 1-2
Stops after eject|ng paper
|n the mach|ne
0 0
Stops at a break between
copy set
0 1
Stops at the end of the
current job
1 0
Does not stop 1 1
Mode 1-7 1-6 1-5
1,000 pr|nts 0 0 0
2,000 pr|nts 0 0 1
3,000 pr|nts 0 1 0
4,000 pr|nts 0 1 1
5,000 pr|nts 1 0 0
1,000 pr|nts 1 0 1
1,000 pr|nts 1 1 0
1,000 pr|nts 1 1 1
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F|e|d Serv|ce ver1.0 Sep.2006
*
4 Sett|ng when pr|nter contro| board |s rep|aced/1
When the pr|nter contro| board (PROB} |s rep|aced, |t
|s necessary to |nput 5-d|g|t number pr|nted on the
|abe| on the PROB us|ng these d|psw|tches.
The fus|ng be|t temperature contro| var|es depend|ng
on PROB, so, the d|fference has been measured dur-
|ng the manufactur|ng process and the correct|on
va|ue |s pr|nted on the |abe|.
lf the va|ue |s not |nput, the fus|ng temperature cannot
be contro||ed proper|y.
e.g.} Temperature for th|s board |s -4 O. (The r|ght-
most f|gure |s b|t 0 and the |eftmost f|gure |s b|t 4.}
*
5 Sett|ng when pr|nter contro| board |s rep|aced/2
lnput +/- s|gn of the temperature you have |nput us|ng
DlPSW8-0 through 3.
a03uf3c032ca
Mode 8-3 8-2 8-1 8-0
0 O 0 0 0 0
1 O 0 0 0 1
2 O 0 0 1 0
3 O 0 0 1 1
4 O 0 1 0 0
5 O 0 1 0 1
6 O 0 1 1 0
7 O 0 1 1 1
8 O 1 0 0 0
9 O 1 0 0 1
10 O 1 0 1 0
0 O 1 0 1 1
0 O 1 1 0 0
0 O 1 1 0 1
0 O 1 1 1 0
0 O 1 1 1 1
Mode 8-4
+ (p|us} 0
- (m|nus} 1
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6 Oopy quant|ty ||m|t
*
7 Ohange of the s|ze of the |arge s|ze paper (other
than ma|ntenance counter}
Th|s sw|tch changes the standard of |arge s|ze paper
used for counter contro| other than ma|ntenance
counter.
*
8 FS a|arm stop method
Th|s sw|tch |s used to se|ect a|arm stop cond|t|on.
A|arm stop means detect|on of the fo||ow|ng states.
FD/FS/|S tray |ower ||m|t, FD/FS/|S/SD tray paper
fu||, FD/PK punch waste fu||, FS stap|e waste fu||, SD
tr|mm|ng waste fu||
Mode 9-7 9-6 9-5 9-4
No ||m|t 0 0 0 0
1 pr|nt 0 0 0 1
3 pr|nts 0 0 1 0
5 pr|nts 0 0 1 1
9 pr|nts 0 1 0 0
10 pr|nts 0 1 0 1
20 pr|nts 0 1 1 0
30 pr|nts 0 1 1 1
50 pr|nts 1 0 0 0
99 pr|nts 1 0 0 1
No ||m|t 1 0 1 0
No ||m|t 1 0 1 1
No ||m|t 1 1 0 0
No ||m|t 1 1 0 1
No ||m|t 1 1 1 0
No ||m|t 1 1 1 1
Mode 10-4 10-3
Standard: A3 / 1117 or
|arger
Oustom: 391mm or |arger
0 0
A|| s|zes are sma|| 0 1
Standard: B4 / 8
1
/2 14 /
8K or |arger
Oustom: 331mm or |arger
1 0
Standard: 8
1
/2 13,
8
1
/4 13, 8
1
/8 13
1
/4,
8 13 or |arger
Oustom: 298mm or |arger
1 1
Mode 15-4 15-3
Stop |mmed|ate|y after
detect|on
0 0
Stops at a break between
pr|nt set after detect|on
0 1
Does not stop wh||e
pr|nt|ng
1 0
Does not stop wh||e
pr|nt|ng
1 1
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*
9 Dehum|d|f|er heater temperature contro| (|/
PF}
W|th |, PF opt|on dehum|d|f|er heater |s connected,
th|s sw|tch |s used to set contro| temperature when
dehum|d|f|er fan heater contro| |s set to [On (compu|-
sory} | |n the t|||ty menu mode.
*
10 Dens|ty se|ect|on at scann|ng tab paper
Th|s sw|tch |s used to se|ect background dens|ty
when scann|ng tabed paper.
*
11 Fus|ng upper and |ower ro||er temperature
se|ect|on
Th|s sw|tch |s used to change the fus|ng standard
contro| temperature. Decrease temperature aga|nst
paper cur||ng or wav|ng and |ncrease temperature
aga|nst |nsuff|c|ent fus|ng or fus|ng w|nd|ng jam.
*
12 Deve|op|ng motor stop contro| dur|ng pr|nt|ng
Mode 16-6 16-5
Env|ronment temperature
+6 O
0 0
Env|ronment temperature
+8 O
0 1
Env|ronment temperature
+10 O
1 0
Env|ronment temperature
+6 O
1 1
Mode 17-6 17-5 17-4
Br|ghtness |eve| 80 0 0 0
Br|ghtness |eve| 40
(||ghtest}
0 0 1
Br|ghtness |eve| 60 0 1 0
Br|ghtness |eve| 100 0 1 1
Br|ghtness |eve| 120 1 0 0
Br|ghtness |eve| 160 1 0 1
Br|ghtness |eve| 200 1 1 0
Br|ghtness |eve| (Darkest} 1 1 1
Mode 17-6 17-5 17-4
-30 O 0 0 0
-20 O 0 0 1
-10 O 0 1 0
Standard 0 1 1
pper ro||er: standard
|ower ro||er: +10 O
1 0 0
Standard 1 0 1
Standard 1 1 0
Standard 1 1 1
Mode 19-7 19-6
Norma|
(automat|c sw|tchover}
0 0
Rotat|on at 1/4 speed
when |mage |s not deve|-
oped
0 1
OFF when |mage |s not
deve|oped
1 0
Norma|
(automat|c sw|tchover}
1 1
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13 Number of punch ho|es
Th|s sw|tch changes proh|b|t|on contro| by paper s|ze,
wh|ch d|ffers depend|ng on the number of punch
ho|es. lt a|so changes the number of ho|es on the
punch ho|e se|ect screen of user mode.
*
14 Prec|s|on of the co|or reg|strat|on automat|c
correct|on (dur|ng pr|nt|ng}
Th|s sw|tch changes accuracy of co|or reg|strat|on
correct|on that |s performed per|od|ca||y dur|ng pr|nt-
|ng. lf f|ne |s se|ected, the reg|strat|on accuracy
|mproves by approx. 0.5 p|xe|s, but the correct|on
t|me takes 2 m|nutes |onger.
*
15 Oontro| of the co|or reg|strat|on automat|c cor-
rect|on (per|od|ca| correct|on}
Down t|me wh||e |n the cont|nuous pr|nt|ng |s reduced
by d|sab|e the co|or reg|strat|on correct|on that |s per-
formed per|od|ca||y. (Oo|or reg|strat|on correct|on
when the fus|ng temperature |s |ower than the spec|-
f|ed temperature at power ON |s not om|tted.}
*
16 The co|or reg|strat|on automat|c correct|on |n
ma|n scan d|rect|on (per|od|ca| correct|on}
The co|or reg|strat|on correct|on that |s performed
per|od|ca||y can be d|sab|ed |n the ma|n scan d|rec-
t|on on|y. Th|s |s used temporar||y when there |s a reg-
|strat|on error a|ong the ma|n scan as a resu|t of a
troub|e around the transfer be|t un|t, or when |so|at|ng
fau|ty part.
*
17 Oo|or reg|strat|on automat|c correct|on contro|
Th|s sw|tch |s used to change the t|m|ng of per|od|ca|
co|or reg|strat|on correct|on contro| or d|sab|e the cor-
rect|on.
Enab|e: Oorrect|on |s performed by suspend|ng
pr|nt at spec|f|ed pr|nt.
D|sab|e: Oorrect|on |s om|tted temporar||y to
reduce down t|me when the mach|ne cannot be
used w|th ma|funct|on code re|ated to the drum
potent|a| sensor or PGO sensor.
No performed dur|ng pr|nt|ng: Oorrect|on that |s
performed by suspend|ng pr|nt at every spec|f|ed
pr|nt |s performed after the pr|nt job to reduce
down t|me.
Mode 22-2 22-1
2-ho|e 0 0
2/3-ho|e sw|tchover 0 1
2/4-ho|e sw|tchover
Swed|sh 4-ho|e
1 0
- 1 1
Mode 23-2
Norma| 0
F|ne 1
Mode 23-3
Enab|ed 0
D|sab|ed 1
Mode 23-4
Enab|ed 0
D|sab|ed 1
Mode 25-4 25-3
Enab|ed 0 0
D|sab|ed 0 1
No performed dur|ng
pr|nt|ng
1 0
- 1 1
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*
18 Prec|s|on of the co|or reg|strat|on automat|c
correct|on
Th|s sw|tch changes accuracy of co|or reg|strat|on
correct|on that |s performed automat|ca||y. lf speed
preference |s se|ected, the correct|on t|me can be
shorten. Oorrect|on t|me of "speed preference" |s
approx. 30 seconds.
*19 Z-fo|d max paper ex|t capac|ty: FS-503 ma|n
tray
Z-fo|d,center-fo|d max paper ex|t capac|ty: FD
ma|n tray
Th|s sw|tch |s used to se|ect the max stack|ng capac-
|ty of paper wh|ch |s Z-fo|ded or center-fo|ded by FD
on the FS or FD ma|n tray dur|ng cont|nuous pr|nt|ng.
lf fo|d|ng performance |s poor and caus|ng paper jam
or dropp|ng from tray, reduce the max stack|ng
capac|ty of fo|ded paper us|ng th|s sw|tch.
Mode 25-5
Norma| 0
Speed preference 1
Mode 31-3 31-2
50 sheets 0 0
40 sheets 0 1
30 sheets 1 0
20 sheets 1 1
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10.5.2 Te|ephone Number Sett|ng
Reg|ster te|ephone and fax numbers of a serv|ce center that w||| be d|sp|ayed |n he|p |nformat|on or when a ma|-
funct|on occurs.
A. Procedure
10.5.3 M/C Ser|a| Number Sett|ng
Set and d|sp|ay the ser|a| numbers of the ma|n body and opt|ons.
Note
The ser|a| number of the ma|n body cannot be changed.
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [03 System Sett|ng|.
2. "System Sett|ng Menu screen"
Press [02 Te|ephone Number Sett|ng|.
3. "Oustomer Support TE|/FA Sett|ng screen"
Press e|ther of [Serv|ce Oenter Te| (16}| or [Serv|ce Oenter Fax (16}| that you want to set.
4. Enter te|ephone number or fax number to be reg|stered w|th the numer|c buttons.
Note
When a number |s |ess than 16 d|g|ts, be sure to use hyphens or etc to f||| up the b|anks.
5. Press [OK| to reg|ster the data.
Press [Oance|| to cance| the operat|on.
1. "Serv|ce Mode Menu screen"
Press [03 System Sett|ng|.
2. "System Sett|ng Menu screen"
Press [03 M/O Ser|a| Number Sett|ng|.
3. "Ser|a| Number Sett|ng Mode screen"
Se|ect the opt|on, then a keyboard screen appears. Enter a ser|a| number us|ng the a|phanumer|c buttons.
4. Press [OK| to reg|ster the data.
Press [Oance|| to cance| the operat|on.
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10.5.4 Setup Date Input
Set the start|ng date of the tota| counter that |s d|sp|ayed on the screen |n the ut|||ty menu mode.
When the DlPSW 16-4 |s set to "1", the start|ng date of the tota| counter |s not d|sp|ayed.
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [03 System Sett|ng|.
2. "System Sett|ng Menu screen"
Press [04 Setup Date lnput|.
3. "Setup Date lnput screen"
Enter an |nsta||at|on date w|th the numer|c buttons. Press [Set| to h|gh||ght the Year/Month/Date to be
entered.
4. Press [OK| to update the data.
Press [Oance|| to cance| the operat|on.
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10.6 Counter/data
10.6.1 Ma|ntenance Counter
Set or reset the ma|ntenance counter cyc|e.
Note
The ma|ntenance cyc|e can be set e|ther paper count (Quant|ty| or trave| d|stance (m| of the deve|-
op|ng ro||er/K (D|stance|. "Quant|ty" |s se|ected by defau|t.
The count cond|t|on of the ma|ntenance counter var|es depend|ng on the DIPSW8-6 sett|ngs.
0: 1 count for a s|ng|e s|de of each paper ex|t, and 2 counts for a doub|e s|de.
1: 2 counts for a s|ng|e s|de of each |arge s|ze paper ex|t (the def|n|t|on of |arge s|ze paper |s set by
DIPSW10-3 and 4|, and 4 counts for a doub|e s|de. For those other than the |arge s|ze, the count
|s same as when set to "0."
A. Counter reset
After the ma|ntenance |s comp|eted, reset the ma|ntenance count us|ng th|s mode.
Note
Be sure to reset the ma|ntenance counter after the per|od|c ma|ntenance (every 200,000 pr|nts|.
If |t |s not reset, the warn|ng message and |con for per|od|c ma|ntenance w||| not be d|sappeared.
(1| Procedure
1. "Serv|ce Mode Menu screen"
Press [04 Oounter/Data|
2. "Oounter/Data Menu screen"
Press [01 Ma|ntenance Oounter|.
3. "Ma|ntenance Oounter screen"
Press [Oount Reset| to reset the ma|ntenance counter.
4. "Reset conf|rmat|on screen"
Press [Yes| to reset.
The count |s reset and the start|ng date |s automat|ca||y entered.
Press [No| to cance|.
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B. Ma|ntenance cyc|e sett|ng
Set the ma|ntenance cyc|e counter.
Note
The ma|ntenance counter |s predeterm|ned. Be sure not to change the count va|ue norma||y.
Defau|t sett|ng |s set to 200,000 pr|nts and 126,000 m.
(1| Procedure
1. "Serv|ce Mode Menu screen"
Press [04 Oounter/Data|
2. "Oounter/Data Menu screen"
Press [01 Ma|ntenance Oounter|.
3. "Ma|ntenance Oounter screen"
Enter h|gh d|g|ts of the cyc|e w|th the numer|c buttons.
4. "Ma|ntenance Oounter screen"
Press [OK| to reg|ster the data.Press [Oance|| to cance| the oprerat|on.
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10.6.2 Data Co||ect|on
D|sp|ay the counter/data of the ma|n body shown be|ow on the touch pane|.
Oounter/data can a|so be checked |n the OS Remote Oare, ||st Output and Ma|| Remote Not|f|cat|on System.
Paper S|ze Oounter (Tota|}
Paper S|ze Oounter (Oopy}
Paper S|ze Oounter (Pr|nt}
ADF Oounter
Ooverage Data H|story
Paper Jam H|story
Jam Oounter
Oopy Mode Oounter (1}
Oopy Mode Oounter (2}
SO Oounter
Paper Jam Sect|ona| Oounter
Fa||ure Sect|ona| Oounter
SO data of t|me ser|es
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [04 Oounter/Data|.
2. "Oounter/Data Menu screen"
Press [02 Data Oo||ect|on|.
3. "Parts Oounter Menu screen"
Press the counter/data |tem you want to check.
4. "Oo||ect|ng Data screen"
Press [Next| or [Prev|ous| to scro|| the pages.
Note
[Count Reset] |s d|sp|ayed on each screen of [Paper Jam Sect|ona| Counter] and [SC data of
t|me ser|es]
"Count Reset conf|rmat|on screen" appears when [Count Reset] |s pressed. Press [Yes] to reset
the sect|ona| count. Press [No] to cance| the count reset.
By resett|ng these data when you v|s|t the customer of the ma|ntenance |mp|ementat|on etc. you
can check the jam and ma|funct|on occurrence count after |t was v|s|ted |ast t|me.
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B. Paper S|ze Counter (Tota|/Copy/Pr|nt|
Oonf|rm the number of pr|nt of each paper s|ze.
Note
Max|mum count number |s 99,999,999.
Count va|ue |s one count each for a|| k|nds of paper s|ze.
No. OSRO parameter
(B1,B6,B8,
BD,BE,BF}
S|ze Remarks
01 00 Others
02 01 A3
03 02 A4
04 03 A5
05 04 A6
06 05 B4
07 06 B5
08 07 B6
09 08 12 x 18
10 09 11 x 17
11 0A 8.5 x 14
12 0B 8.5 x 11
13 0O 7.25 x 10.5
14 0D 5.5 x 8.5
15 0E F4
16 0F Post card
17 10 4 x 6
18 11 8K
19 12 16K
20 13 |ong paper
21 14 A2
22 15 SRA3
23 16 SRA4
24 17 13 x 19
25 18 lnf|n|te 1 Oustom s|ze: 196 mm or shorter |n sub-scan d|rec-
t|on.
26 19 lnf|n|te 2 Oustom s|ze: 250 mm or shorter |n sub-scan d|rec-
t|on.
27 1A lnf|n|te 3 Oustom s|ze: 330 mm or shorter |n sub-scan d|rec-
t|on.
28 1B lnf|n|te 4 Oustom s|ze: 390 mm or shorter |n sub-scan d|rec-
t|on.
29 1O lnf|n|te 5 Oustom s|ze: 391 mm or |onger |n sub-scan d|rec-
t|on.
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C. ADF Counter
Oonf|rm the number of or|g|na|s fed |n each DF mode.
Note
Max|mum count number |s 99,999,999.
No.01 and No.02 counter do not doub|e count w|th other counters.
One count for s|ng|e-s|ded, two counts for doub|e-s|ded.
No. OSRO parameter
(F0}
ltem Remarks
01 00 N of or|g|na|s fed |n ADF mode/1 s|de
02 01 N of or|g|na|s fed |n ADF mode/2 s|de
03 02 N of or|g|na|s fed |n RDH mode Reserved
04 03 N of or|g|na|s fed |n RRDH mode Reserved
05 04 N of or|g|na|s fed |n |DF mode Reserved
06 05 N of or|g|na|s fed |n OFF mode Reserved
07 06 N of 1-s|ded SDF or|g|na| fed Reserved
08 07 N of m|x or|g|na|s fed |n ADF/1 s|de
09 08 N of m|x or|g|na|s fed |n ADF/2 s|de
10 09 N of or|g|na|s fed |n 2|n1 mode Reserved
11 0A N of 1-s|ded Z-fo|ded or|g|na| fed
12 0B N of 2-s|ded Z-fo|ded or|g|na| fed
13 0O N of 2-s|ded SDF or|g|na| fed Reserved
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D. Coverage Data H|story
Oonf|rm the average coverage of 5,000 pr|nt sheets of the |atest 30 data for each of Y, M, O and K.
Note
The coverage data |s a ca|cu|ated va|ue based on the co|ored area and the transfer paper area of
the |mage data. Therefore, |t |s d|fferent from the toner consumpt|on when actua||y pr|nted.
Up to 30 |atest coverage data are ma|nta|ned w|th the o|der ones de|eted |n sequence.
No. OSRO parameter
(v0}
Pr|nt count Ooverage
(%}
01 00 Tota| (00.0 to 99.9}
02 01 Pr|nt count 1
03 02 Pr|nt count 2
04 03 Pr|nt count 3
05 04 Pr|nt count 4
06 05 Pr|nt count 5
07 06 Pr|nt count 6
08 07 Pr|nt count 7
09 08 Pr|nt count 8
10 09 Pr|nt count 9
11 0A Pr|nt count 10
12 0B Pr|nt count 11
13 0O Pr|nt count 12
14 0D Pr|nt count 13
15 0E Pr|nt count 14
16 0F Pr|nt count 15
17 10 Pr|nt count 16
18 11 Pr|nt count 17
19 12 Pr|nt count 18
20 13 Pr|nt count 19
21 14 Pr|nt count 20
22 15 Pr|nt count 21
23 16 Pr|nt count 22
24 17 Pr|nt count 23
25 18 Pr|nt count 24
26 19 Pr|nt count 25
27 1A Pr|nt count 26
28 1B Pr|nt count 27
29 1O Pr|nt count 28
30 1D Pr|nt count 29
31 1E Pr|nt count 30
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E. Paper Jam H|story
Oonf|rm the |atest 100 jams, |t |s poss|b|e to conf|rm jam code, tota| count, date of occurrence, tray used, paper
s|ze, and magn|f|cat|on.
F. JAM/Paper Jam Sect|ona| Counter
Oonf|rm the number of jam occurrences for each jam code.
Note
Max|mum count |s 999,999.
The stat|onary jam |s not |nc|uded |n the count.
Jam code |s d|sp|ayed on the user mode screen when chang|ng the DIPSW11-7 to 1.
No. OSRO
parameter
(J0}
ltem
(Jam code}
No. OSRO
parameter
(J0}
ltem
(Jam code}
No. OSRO
parameter
(J0}
ltem
(Jam code}
001 00 J-1001 031 1E J-1657 061 3O J-3254
002 01 J-1002 032 1F J-1658 062 3D J-5101
003 02 J-1003 033 20 J-1701 063 3E J-9201
004 03 J-1051 034 21 J-1702 064 3F J-9202
005 04 J-1101 035 22 J-1703 065 40 J-9251
006 05 J-1151 036 23 J-1704 066 41 J-9252
007 06 J-1201 037 24 J-1705 067 42 J-9301
008 07 J-1251 038 25 J-1706 068 43 J-9351
009 08 J-1301 039 26 J-1707 069 44 J-9401
010 09 J-1351 040 27 J-1708 070 45 J-9451
011 0A J-1501 041 28 J-1709 071 46 J-6101
012 0B J-1502 042 29 J-1710 072 47 J-6102
013 0O J-1551 043 2A J-1751 073 48 J-6103
014 0D J-1552 044 2B J-1752 074 49 J-6201
015 0E J-1601 045 2O J-1753 075 4A J-6203
016 0F J-1602 046 2D J-1754 076 4B J-6206
017 10 J-1603 047 2E J-1901 077 4O J-6209
018 11 J-1604 048 2F J-1902 078 4D J-6301
019 12 J-1605 049 30 J-1903 079 4E J-6304
020 13 J-1606 050 31 J-3201 080 4F J-6305
021 14 J-1607 051 32 J-3202 081 50 J-6501
022 15 J-1608 052 33 J-3203 082 51 J-6502
023 16 J-1609 053 34 J-3204 083 52 J-6504
024 17 J-1610 054 35 J-3205 084 53 J-6508
025 18 J-1651 055 36 J-3206 085 54 J-7101
026 19 J-1652 056 37 J-3207 086 55 J-7103
027 1A J-1653 057 38 J-3209 087 56 J-7105
028 1B J-1654 058 39 J-3251 088 57 J-7106
029 1O J-1655 059 3A J-3252 089 58 J-7107
030 1D J-1656 060 3B J-3253 090 59 J-7216
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091 5A J-7217 132 A4 J-7466 173 OD J-7510
092 5B J-7218 133 A5 J-7467 174 OE J-7511
093 5O J-7219 134 A6 J-7468 175 OF J-7512
094 5D J-7220 135 A7 J-7469 176 D0 J-7513
095 5E J-7221 136 A8 J-7470 177 D1 J-7514
096 5F J-7222 137 A9 J-7471 178 D2 J-7515
097 60 J-7223 138 AA J-7472 179 D3 J-7516
098 61 J-7224 139 AB J-7473 180 D4 J-7517
099 62 J-7225 140 A J-7474 181 D5 J-7518
100 63 J-7226 141 AD J-7475 182 D6 J-7519
101 64 J-7228 142 AE J-7476 183 D7 J-7520
102 65 J-7229 143 AF J-7477 184 D8 J-7521
103 66 J-7230 144 B0 J-7478 185 D9 J-7522
104 67 J-7235 145 B1 J-7479 186 DA J-7523
105 68 J-7243 146 B2 J-7480 187 DB J-7524
106 69 J-7248 147 B3 J-7481 188 DO J-7540
107 6A J-7249 148 B4 J-7482 189 DD J-7541
108 6B J-7250 149 B5 J-7483 190 DE J-7542
109 6O J-7251 150 B6 J-7484 191 DF J-7543
110 6D J-7281 151 B7 J-7485 192 E0 J-7561
111 6E J-7282 152 B8 J-7486 193 E1 J-7562
112 6F J-7283 153 B9 J-7487 194 E2 J-7563
113 70 J-7290 154 BA J-7488 195 E3 J-7564
114 92 J-7401 155 BB J-7489 196 E4 J-7565
115 93 J-7402 156 BO J-7490 197 E5 J-7566
116 94 J-7403 157 BD J-7491 198 E6 J-7567
117 95 J-7404 158 BE J-7492 199 E7 J-7568
118 96 J-7405 159 BF J-7493 200 E8 J-7569
119 97 J-7406 160 O0 J-7496 201 E9 J-7570
120 98 J-7407 161 O1 J-7497 202 EA J-7571
121 99 J-7408 162 O2 J-7498 203 EB J-7572
122 9A J-7409 163 O3 J-7499 204 EO J-7573
123 9B J-7410 164 O4 J-7501 205 ED J-7574
124 9O J-7411 165 O5 J-7502 206 EE J-7575
125 9D J-7412 166 O6 J-7503 207 EF J-7576
126 9E J-7460 167 O7 J-7504 208 F0 J-7577
127 9F J-7461 168 O8 J-7505 209 F1 J-7578
128 A0 J-7462 169 O9 J-7506 210 F2 J-7579
129 A1 J-7463 170 OA J-7507 211 F3 J-7580
130 A2 J-7464 171 OB J-7508 212 F4 J-7581
131 A3 J-7465 172 OO J-7509 213 F5 J-7582
No. OSRO
parameter
(J0}
ltem
(Jam code}
No. OSRO
parameter
(J0}
ltem
(Jam code}
No. OSRO
parameter
(J0}
ltem
(Jam code}
10. SERvlOE MODE
322
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0
G. Copy Mode Counter (1|
Oonf|rm the status of use of each copy mode.
Note
Max|mum count |s 99,999,999.
214 F6 J-7583 217 F9 J-3101 219 FB J-3151
215 F7 J-7584 218 FA J-3102 220 FO J-3152
216 F8 J-7585
No. OSRO
parameter
(F1}
ltem Oount cond|t|on
001 00 1 1mode
002 01 1 2 mode
003 02 2 1 mode
004 03 2 2 mode
005 04 ADF 1>1 mode
006 05 ADF 2>2 mode
007 06 M|xed or|g|na| mode
008 07 Tab or|g|na| mode
009 08 Z-Fo|ded or|g|na| mode
010 09 |EF: Portra|t/SEF: |andscape (Reg.}
011 0A |EF: |andscape/SEF: Portra|t (Reg.}
012 0B |EF: Portra|t/SEF: |andscape (Rev.}
013 0O |EF: |andscape/SEF: Portra|t (Rev.}
014 0D lmage: text/photo
015 0E lmage: Text
016 0F lmage: Photo
017 10 lmage: Map
018 11 Oustom S|ze
019 12 Oorner Stap|e (Top |eft}
020 13 Oorner Stap|e (Top R|ght}
021 14 2 Pos|t|ons Stap|e (|eft B|nd}
022 15 2 Pos|t|ons Stap|e (R|ght B|nd}
023 16 |eft B|nd
024 17 R|ght B|nd Oounts when the r|ght b|nd|ng book|et
|s se|ected.
025 18 Top B|nd
026 19 Tr|p|e-Fo|d
027 1A Fo|d & Stap|e
No. OSRO
parameter
(J0}
ltem
(Jam code}
No. OSRO
parameter
(J0}
ltem
(Jam code}
No. OSRO
parameter
(J0}
ltem
(Jam code}
b
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10. SERvlOE MODE
323
F|e|d Serv|ce ver1.0 Sep.2006
028 1B Stacker 5000-sheets |oad|ng a|arm
029 1O nco||ate
030 1D Offset unco||ate
031 1E Oo||ate
032 1F Offset Oo||ate
033 20 Face Down
034 21 Face p
035 22 1 to N
036 23 N to 1
037 24 -
038 25 Paper lnserter
039 26 Tr|mmer
040 27 Rea| s|ze copy
041 28 Preset magn|f|cat|on E4
042 29 Preset magn|f|cat|on E3
043 2A Preset magn|f|cat|on E2
044 2B Preset magn|f|cat|on E1
045 2O Preset magn|f|cat|on R4
046 2D Preset magn|f|cat|on R3
047 2E Preset magn|f|cat|on R2
048 2F Preset magn|f|cat|on R1
049 30 ser |ens mode 1
050 31 ser |ens mode 2
051 32 ser |ens mode 3
052 33 Zoom
053 34 vert|ca|/Hor|zonta| zoom
054 35 Max|mum zoom
055 36 M|n|mum zoom
056 37 APS
057 38 AMS
058 39 AES
059 3A ser dens|ty |eve| 1
060 3B ser dens|ty |eve| 2
061 3O lnterrupted copy
062 3D Auto |mage rotat|on cance||at|on
063 3E lnsert Sheet
064 3F Ohapters contro|
065 40 Oomb|ne Or|g|na|s
066 41 Book|et Pag|nat|on
067 42 Orest of character
068 43 Annotat|on
No. OSRO
parameter
(F1}
ltem Oount cond|t|on
10. SERvlOE MODE
324
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069 44 lnsert lmage
070 45 Book Oopy
071 46 Program Job
072 47 Non-|mage Area Erase
073 48 Neg./Pos|t|ve Reverse
074 49 Auto repeat
075 4A Manua| repeat
076 4B Standard S|ze repeat
077 4O Frame erase
078 4D Oenter erase
079 4E lmage center|ng
080 4F A||-|mage Area
081 50 Sh|ft
082 51 Reduce & Sh|ft
083 52 lmage Over|ay
084 53 Watermark
085 54 Bu||t-|n Stamp
086 55 Date/T|me
087 56 Page
088 57 Number|ng
089 58 Set quant|ty 1
090 59 Set quant|ty 2 - 5
091 5A Set quant|ty 6 - 10
092 5B Set quant|ty 11 or more
093 5O T|me wh||e power remote 1 |s On Accumu|at|on of t|me dur|ng wh|ch the
overa|| contro| board |s powered (ma|n
power sw|tch |s ON}. (un|t: m|n.}
094 5D T|me wh||e power remote 2 |s On T|me dur|ng wh|ch the power contro|
s|gna| (REM2} |s ON. (un|t: m|n.}
095 5E T|me wh||e power remote 3 |s On T|me dur|ng wh|ch the power contro|
s|gna| (REM3} |s ON. (un|t: m|n.}
096 5F T|me wh||e power remote 4 |s On T|me dur|ng wh|ch the power contro|
s|gna| (REM4} |s ON. (un|t: m|n.}
097 60 T|me dur|ng |ow Power mode T|me |n the |OW POWER mode. (un|t:
m|n.}
098 61 T|me dur|ng warm up t|me T|me for warm-up, before ready to
pr|nt status. (un|t: m|n.}
099 62 T|me dur|ng front door open T|me dur|ng wh|ch the front door |s
open. (un|t: m|n.}
100 63 Ope. t|me |n 1 s|de stra|ght ex|t T|me from the start of pr|nt and the
end of pr|nt. (un|t: sec.} (Down t|me
due to jam om|tted}
101 64 Ope. t|me |n 1 s|de reverse ex|t
102 65 Operat|on t|me |n 2 s|de pr|nt
No. OSRO
parameter
(F1}
ltem Oount cond|t|on
b
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10. SERvlOE MODE
325
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103 66 Operat|on t|me |n ADF mode T|me dur|ng wh|ch DF operates.(un|t:
m|n.}
104 67 Morn|ng Oorrect|on count Oounts 1 per |mage stab|||zat|on con-
tro|.
105 68 T|me dur|ng APS sensor On T|me dur|ng wh|ch the APS sensor |s
ON. (un|t: m|n.}
106 69 -
107 6A -
108 6B N of Fo|d & Stap|e used jobs
109 6O Fo|d & Stap|e Tr|-Fo|d Fu||
110 6D N of ADF NF occured Number of DF no feed detect|on.
111 6E N of ADF spec|a| error1 occurred Number of or|g|na| s|ze m|ss-detect|on.
112 6F N of ADF spec|a| error2 occurred Number of next or|g|na| |nformat|on error.
113 70 N of ADF spec|a| error3 occurred Number of m|xed s|ze mode error
114 71 N of scanner scanned Oounts 1 for press|ng Start key |n the
p|aten mode.
115 72 N of e|ectrode c|eaned
116 73 N of memory overf|ow Tota| count of No.124, 125, 126 and
the number of occurrences of HDD
read|ng over f|ow.
117 74 N of fus|ng a|arm occurred
118 75 N of no toner stop occurred Tota| count of the four co|ors.
119 76 N of AGO retry
120 77 N of sub scan beam correct error
121 78 N of m|s-center|ng correct error
122 79 N of ADF d|stort|on adjust error
123 7A N of ADF d|stort|on data error
124 7B Oompress|on memory overf|ow
125 7O Page memory overf|ow (scan}
126 7D Page memory overf|ow (pr|nt}
127 7E FNS a|arm (tray/tr|mm|ng}
128 7F FNS a|arm (stap|e}
129 80 Scanner count
130 81 N of ADF spec|a| error4 occurred Ready t|me out error
131 82 -
132 83 -
133 84 -
134 85 -
135 86 -
136 87 -
137 88 Sadd|e St|tcher stap|e a|arm
No. OSRO
parameter
(F1}
ltem Oount cond|t|on
10. SERvlOE MODE
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H. Copy Mode Counter (2|
Oonf|rm the status of use of each copy mode.
Note
Max|mum count |s 99,999,999.
138 89 -
139 8A -
140 8B -
141 8O -
142 8D -
143 8E Punch
144 8F Z-Fo|d|ng
145 90 Mu|t| Fo|der Punch Waste Fu||
146 91 -
147 92 -
No. OSRO
parameter
(F2}
ltem Oount cond|t|on
001 00 AOS
002 01 Fu|| co|or
003 02 B|ack
004 03 S|ng|e Oo|or (Y}
005 04 S|ng|e Oo|or (M}
006 05 S|ng|e Oo|or (O}
007 06 S|ng|e Oo|or (R}
008 07 S|ng|e Oo|or (G}
009 08 S|ng|e Oo|or (B}
010 09 DF Th|ck paper
011 0A DF Th|n paper
012 0B Type: Pr|nted paper
013 0O Type: Photo paper
014 0D Type: Oop|ed paper
015 0E Type: lnkjet paper
016 0F B-s|de Prevent
017 10 Screen: Auto
018 11 Screen: ||ne1
019 12 Screen: ||ne2/Type1
020 13 Screen: Dot1
021 14 Screen: Dot2/Type1
No. OSRO
parameter
(F1}
ltem Oount cond|t|on
b
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10. SERvlOE MODE
327
F|e|d Serv|ce ver1.0 Sep.2006
022 15 Screen: Oompress|on
023 16 G|ossy
024 17 Dens|ty sh|ft
025 18 Adjust Background
026 19 Red
027 1A Green
028 1B B|ue
029 1O Hue adjustment
030 1D Saturat|on adjustment
031 1E Br|ghtness adjustment
032 1F Oo|or ba|ance adjustment
033 20 Sharpness adjustment
034 21 Oontrast adjustment
035 22 lmage D|st|nct|on |eve|
036 23 Paper type: P|a|n
037 24 Paper type: Ooated-M|
038 25 Paper type: Oo|or paper
039 26 Paper type: H|gh qua||ty
040 27 Paper type: Ooated-G|
041 28 Paper type: Tab paper
042 29 Paper type: Oo|or spec|f|c paper
043 2A Paper type: Ooated-GO
044 2B Paper type: Ooated-MO
045 2O Paper we|ght: 1
046 2D Paper we|ght: 2
047 2E Paper we|ght: 3
048 2F Paper we|ght: 4
049 30 Paper we|ght: 5
050 31 Paper we|ght: 6
051 32 Paper we|ght: 7
052 33 Paper we|ght: 8
053 34 Mu|t|-page en|argement
054 35 Ma|n tray: Face up
055 36 N of no toner stop occurred (Y}
056 37 N of no toner stop occurred (M}
057 38 N of no toner stop occurred (O}
058 39 N of no toner stop occurred (K}
059 3A N of toner recovery box |s fu||
060 3B N of co|or reg|strat|on adj.
061 3O N of auto stab|||ty contro|
062 3D -
No. OSRO
parameter
(F2}
ltem Oount cond|t|on
10. SERvlOE MODE
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063 3E -
064 3F -
065 40 Off mode t|me T|me |n OFF mode. (un|t: m|n.}
066 41 -
067 42 -
068 43 Po|ygon motor ope. t|me T|me dur|ng wh|ch the po|ygon motor
|s ON. (un|t: m|n.}
069 44 Deve|op motor ope. t|me (co|or} T|me dur|ng wh|ch the co|or deve|op-
|ng motor |s ON. (un|t: m|n.}
070 45 Deve|op motor ope. t|me (b|ack} T|me dur|ng wh|ch the b|ack deve|op-
|ng motor |s ON. (un|t: m|n.}
071 46 On t|me of PO| (co|or} T|me dur|ng wh|ch the co|or erase
|amp |s ON. (un|t: m|n.}
072 47 On t|me of PO| (b|ack} T|me dur|ng wh|ch the b|ack erase
|amp |s ON. (un|t: m|n.}
073 48 Operat|on t|me |n Scanner mode T|me dur|ng wh|ch the scanner motor
|s ON. (un|t: m|n.}
074 49 T|me wh||e power (ADF} T|me dur|ng wh|ch DF |s energ|zed at
24v. (un|t: m|n.}
075 4A -
076 4B -
077 4O -
078 4D Auto Y toner refresh mode count Oounts 1 per 1 operat|on.
079 4E Auto M toner refresh mode count
080 4F Auto O toner refresh mode count
081 50 Auto K toner refresh mode count
082 51 N of 4 toner refresh performed
083 52 N of MO toner refresh performed
084 53 -
085 54 -
086 55 -
087 56 -
088 57 R|ght & |eft b|nd (or|g|na|s}
089 58 pper b|nd (or|g|na|s}
090 59 lns|de Pr|nt Mu|t| Tr|p|e-Fo|d
091 5A Outs|de Pr|nt Mu|t| Tr|p|e-Fo|d
092 5B lns|de Pr|nt Tr|p|e-Fo|d-|n
093 5O Outs|de Pr|nt Tr|p|e-Fo|d-|n
094 5D lns|de Pr|nt Tr|p|e-Fo|d-out
095 5E Outs|de Pr|nt Tr|-Fo|d-out
096 5F lns|de Pr|nt Doub|e Para||e|
097 60 Outs|de Pr|nt Doub|e Para||e|
No. OSRO
parameter
(F2}
ltem Oount cond|t|on
b
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10. SERvlOE MODE
329
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098 61 lns|de Pr|nt Gate Fo|d
099 62 Outs|de Pr|nt Gate Fo|d
100 63 Mu|t| Ha|f Fo|d
101 64 lns|de Pr|nt Ha|f Fo|d
102 65 Outs|de Pr|nt Ha|f Fo|d
103 66 Ma|n tray output
104 67 Stacker tray output
105 68 Stacker p||e sett|ng perm|t
106 69 Fo|d & Stap|e tray output
107 6A Tr|-Fo|d tray output
108 6B Fo|d sub tray output
109 6O Stacker sub tray output
110 6D Fo|d & Stap|e sub tray output
111 6E Stap|e sub tray output
112 6F Ma|n tray output JOB
113 70 Stacker tray output JOB
114 71 Fo|d & Stap|e output JOB No.
115 72 Tr|-Fo|d tray output JOB No.
116 73 Fo|d sub tray JOB
117 74 Stacker sub tray JOB
118 75 Fo|d & Stap|e sub tray JOB
119 76 Stap|e sub tray JOB
120 77 Mu|t| Ha|f Fo|d JOB
121 78 lns|de Pr|nt Ha|f Fo|d JOB
122 79 Outs|de Pr|nt Ha|f Fo|d JOB
123 7A S.M.A.R.T (Y} Start/Stop Oount Rotat|on/Stop t|mes of the HDD/Y
sp|nd|e motor.
124 7B S.M.A.R.T (Y} |oad Oyc|e Oount Oount of |oad/un|oad cyc|es of the
magnet|c head of HDD/Y |nto |and|ng
zone pos|t|on.
125 7O S.M.A.R.T (Y} |oaded Hours Data read|ng t|me of the HDD/Y
(un|t: m|n.}
126 7D S.M.A.R.T (M} Start/Stop Oount Rotat|on/Stop t|mes of the HDD/M
sp|nd|e motor.
127 7E S.M.A.R.T (M} |oad Oyc|e Oount Oount of |oad/un|oad cyc|es of the
magnet|c head of HDD/M |nto |and|ng
zone pos|t|on.
128 7F S.M.A.R.T (M} |oaded Hours Data read|ng t|me of the HDD/M
(un|t: m|n.}
129 80 S.M.A.R.T (O} Start/Stop Oount Rotat|on/Stop t|mes of the HDD/O
sp|nd|e motor.
No. OSRO
parameter
(F2}
ltem Oount cond|t|on
10. SERvlOE MODE
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130 81 S.M.A.R.T (O} |oad Oyc|e Oount Oount of |oad/un|oad cyc|es of the
magnet|c head of HDD/O |nto |and|ng
zone pos|t|on.
131 82 S.M.A.R.T (O} |oaded Hours Data read|ng t|me of the HDD/O
(un|t: m|n.}
132 83 S.M.A.R.T (K} Start/Stop Oount Rotat|on/Stop t|mes of the HDD/K
sp|nd|e motor.
133 84 S.M.A.R.T (K} |oad Oyc|e Oount Oount of |oad/un|oad cyc|es of the
magnet|c head of HDD/K |nto |and|ng
zone pos|t|on.
134 85 S.M.A.R.T (K} |oaded Hours Data read|ng t|me of the HDD/K
(un|t: m|n.}
135 86 Paper lnserter Oount
No. OSRO
parameter
(F2}
ltem Oount cond|t|on
b
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6
5
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10. SERvlOE MODE
331
F|e|d Serv|ce ver1.0 Sep.2006
I. SC Counter/Fa||ure Sect|ona| Counter
Note
Max|mum count |s 99,999,999.
The ma|funct|on codes, C-35## to C-39##, are not counted when the DIPSW3-1 |n serv|ce mode |s
set to 1. (|atched|.
No. OSRO
parameter
(E0}
ltem
(Oode}
No. OSRO
parameter
(E0}
ltem
(Oode}
No. OSRO
parameter
(E0}
ltem
(Oode}
001 00 O-0001 031 1E O-0315 061 3O O-1102
002 01 O-0002 032 1F O-0316 062 3D O-1103
003 02 O-0003 033 20 O-0317 063 3E O-1104
004 03 O-0101 034 21 O-0318 064 3F O-1105
005 04 O-0102 035 22 O-0319 065 40 O-1106
006 05 O-0103 036 23 O-0320 066 41 O-1107
007 06 O-0201 037 24 O-0321 067 42 O-1108
008 07 O-0202 038 25 O-0401 068 43 O-1109
009 08 O-0203 039 26 O-0402 069 44 O-1110
010 09 O-0204 040 27 O-0403 070 45 O-1111
011 0A O-0205 041 28 O-0404 071 46 O-1112
012 0B O-0208 042 29 O-0405 072 47 O-1113
013 0O O-0209 043 2A O-0406 073 48 O-1114
014 0D O-0211 044 2B O-0407 074 49 O-1115
015 0E O-0212 045 2O O-0408 075 4A O-1116
016 0F O-0213 046 2D O-0409 076 4B O-1124
017 10 O-0301 047 2E O-0410 077 4O O-1125
018 11 O-0302 048 2F O-0411 078 4D O-1126
019 12 O-0303 049 30 O-0412 079 4E O-1127
020 13 O-0304 050 31 O-0413 080 4F O-1132
021 14 O-0305 051 32 O-0414 081 50 O-1137
022 15 O-0306 052 33 O-0415 082 51 O-1138
023 16 O-0307 053 34 O-0416 083 52 O-1139
024 17 O-0308 054 35 O-0417 084 53 O-1140
025 18 O-0309 055 36 O-0418 085 54 O-1141
026 19 O-0310 056 37 O-1005 086 55 O-1142
027 1A O-0311 057 38 O-1006 087 56 O-1143
028 1B O-0312 058 39 O-1007 088 57 O-1201
029 1O O-0313 059 3A O-1008 089 58 O-1202
030 1D O-0314 060 3B O-1101 090 59 O-1203
10. SERvlOE MODE
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091 5A O-1204 132 83 O-1258 173 A O-1453
092 5B O-1205 133 84 O-1259 174 AD O-2001
093 5O O-1206 134 85 O-1260 175 AE O-2002
094 5D O-1211 135 86 O-1261 176 AF O-2003
095 5E O-1212 136 87 O-1262 177 B0 O-2004
096 5F O-1213 137 88 O-1263 178 B1 O-2005
097 60 O-1214 138 89 O-1264 179 B2 O-2006
098 61 O-1215 139 8A O-1265 180 B3 O-2201
099 62 O-1216 140 8B O-1266 181 B4 O-2202
100 63 O-1221 141 8O O-1267 182 B5 O-2203
101 64 O-1222 142 8D O-1268 183 B6 O-2204
102 65 O-1223 143 8E O-1269 184 B7 O-2211
103 66 O-1224 144 8F O-1270 185 B8 O-2212
104 67 O-1225 145 90 O-1271 186 B9 O-2213
105 68 O-1226 146 91 O-1301 187 BA O-2214
106 69 O-1227 147 92 O-1302 188 BB O-2220
107 6A O-1228 148 93 O-1303 189 BO O-2221
108 6B O-1229 149 94 O-1304 190 BD O-2222
109 6O O-1230 150 95 O-1305 191 BE O-2301
110 6D O-1231 151 96 O-1306 192 BF O-2302
111 6E O-1232 152 97 O-1307 193 O0 O-2303
112 6F O-1233 153 98 O-1308 194 O1 O-2304
113 70 O-1234 154 99 O-1309 195 O2 O-2401
114 71 O-1235 155 9A O-1310 196 O3 O-2402
115 72 O-1241 156 9B O-1311 197 O4 O-2403
116 73 O-1242 157 9O O-1321 198 O5 O-2404
117 74 O-1243 158 9D O-1322 199 O6 O-2411
118 75 O-1244 159 9E O-1323 200 O7 O-2412
119 76 O-1245 160 9F O-1324 201 O8 O-2413
120 77 O-1246 161 A0 O-1325 202 O9 O-2414
121 78 O-1247 162 A1 O-1402 203 OA O-2421
122 79 O-1248 163 A2 O-1403 204 OB O-2422
123 7A O-1249 164 A3 O-1404 205 OO O-2423
124 7B O-1250 165 A4 O-1405 206 OD O-2424
125 7O O-1251 166 A5 O-1411 207 OE O-2431
126 7D O-1252 167 A6 O-1431 208 OF O-2432
127 7E O-1253 168 A7 O-1432 209 D0 O-2433
128 7F O-1254 169 A8 O-1433 210 D1 O-2434
129 80 O-1255 170 A9 O-1434 211 D2 O-2441
130 81 O-1256 171 AA O-1451 212 D3 O-2442
131 82 O-1257 172 AB O-1452 213 D4 O-2443
No. OSRO
parameter
(E0}
ltem
(Oode}
No. OSRO
parameter
(E0}
ltem
(Oode}
No. OSRO
parameter
(E0}
ltem
(Oode}
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214 D5 O-2444 255 FE O-3104 296 27 O-4114
215 D6 O-2451 256 FF O-3301 297 28 O-4120
216 D7 O-2452 257 00 O-3302 298 29 O-4301
217 D8 O-2453 258 01 O-3303 299 2A O-4501
218 D9 O-2454 259 02 O-3501 300 2B O-4502
219 DA O-2461 260 03 O-3502 301 2O O-4503
220 DB O-2462 261 04 O-3503 302 2D O-4504
221 DO O-2463 262 05 O-3504 303 2E O-4511
222 DD O-2464 263 06 O-3505 304 2F O-4512
223 DE O-2470 264 07 O-3506 305 30 O-4513
224 DF O-2701 265 08 O-3507 306 31 O-4514
225 E0 O-2702 266 09 O-3508 307 32 O-4520
226 E1 O-2703 267 0A O-3801 308 33 O-4521
227 E2 O-2704 268 0B O-3802 309 34 O-4522
228 E3 O-2711 269 0O O-3803 310 35 O-4701
229 E4 O-2712 270 0D O-3804 311 36 O-4702
230 E5 O-2713 271 0E O-3805 312 37 O-4703
231 E6 O-2714 272 0F O-3806 313 38 O-4705
232 E7 O-2720 273 10 O-3901 314 39 O-4706
233 E8 O-2721 274 11 O-3902 315 3A O-4708
234 E9 O-2801 275 12 O-3903 316 3B O-4709
235 EA O-2802 276 13 O-3904 317 3O O-4711
236 EB O-2803 277 14 O-3905 318 3D O-4712
237 EO O-2804 278 15 O-3906 319 3E O-4713
238 ED O-2811 279 16 O-3907 320 3F O-4714
239 EE O-2812 280 17 O-3908 321 40 O-4715
240 EF O-2813 281 18 O-3909 322 41 O-4716
241 F0 O-2814 282 19 O-3910 323 42 O-4717
242 F1 O-2821 283 1A O-3911 324 43 O-4718
243 F2 O-2822 284 1B O-3912 325 44 O-4719
244 F3 O-2823 285 1O O-3913 326 45 O-4720
245 F4 O-2824 286 1D O-3914 327 46 O-4721
246 F5 O-2831 287 1E O-3915 328 47 O-4722
247 F6 O-2832 288 1F O-3916 329 48 O-4723
248 F7 O-2833 289 20 O-4101 330 49 O-4724
249 F8 O-2834 290 21 O-4102 331 4A O-4725
250 F9 O-2840 291 22 O-4103 332 4B O-4840
251 FA O-2841 292 23 O-4104 333 4O O-4850
252 FB O-3101 293 24 O-4111 334 4D O-5001
253 FO O-3102 294 25 O-4112 335 4E O-5002
254 FD O-3103 295 26 O-4113 336 4F O-5003
No. OSRO
parameter
(E0}
ltem
(Oode}
No. OSRO
parameter
(E0}
ltem
(Oode}
No. OSRO
parameter
(E0}
ltem
(Oode}
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J. SC data of t|me ser|es
Oonf|rm the |atest 20 ma|funct|on code, |t |s poss|b|e to conf|rm SO code, tota| count, date of occurrence, t|me
of occurrence and mach|ne cond|t|on (00: ld||ng, 01: Scanner operat|ng, 02: Pr|nter operat|ng, 03: Scanner and
pr|nter operat|ng}.
337 50 O-5004 369 70 O-6723 401 90 O-D0E2
338 51 O-5005 370 71 O-6724 402 91 O-D0E3
339 52 O-5010 371 72 O-6725 403 92 O-D0E4
340 53 O-5011 372 73 O-6801 404 93 O-D0E5
341 54 O-5301 373 74 O-7001 405 94 O-D0E6
342 55 O-5302 374 75 O-8001 406 95 O-D0E7
343 56 O-5303 375 76 O-8101 407 96 O-D0E8
344 57 O-6101 376 77 O-8102 408 97 O-D0E9
345 58 O-6202 377 78 O-8103 409 98 O-D0EA
346 59 O-6301 378 79 O-8401 410 99 O-D0EB
347 5A O-6701 379 7A O-8402 411 9A O-D0EO
348 5B O-6702 380 7B O-8403 412 9B O-D0ED
349 5O O-6703 380 7O O-8404 413 9O O-D0EE
350 5D O-6704 382 7D O-8405 414 9D O-D0EF
351 5E O-6705 383 7E O-8406 415 9E O-D0F0
352 5F O-6706 384 7F O-8407 416 9F O-E001
353 60 O-6707 385 80 O-O101 417 A0 O-E002
354 61 O-6708 386 81 O-O102 418 A1 O-E003
355 62 O-6709 387 82 O-O103 419 A2 O-E004
356 63 O-6710 388 83 O-O104 420 A3 O-E005
357 64 O-6711 389 84 O-O106 421 A4 O-E006
358 65 O-6712 390 85 O-O107 422 A5 O-E007
359 66 O-6713 391 86 O-O108 423 A6 O-0322
360 67 O-6714 392 87 O-O109 424 A7 O-2851
361 68 O-6715 393 88 O-O111 425 A8 O-2852
362 69 O-6716 394 89 O-O112 426 A9 O-2853
363 6A O-6717 395 8A O-O113 427 AA O-2861
364 6B O-6718 396 8B O-O114 428 AB O-2862
365 6O O-6719 397 8O O-O115 429 A O-2863
366 6D O-6720 398 8D O-O120 430 AD O-2871
367 6E O-6721 399 8E O-D0E0 431 AE O-2872
368 6F O-6722 400 8F O-D0E1 432 AF O-2873
No. OSRO
parameter
(E0}
ltem
(Oode}
No. OSRO
parameter
(E0}
ltem
(Oode}
No. OSRO
parameter
(E0}
ltem
(Oode}
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10.6.3 Count of spec|a| parts (Parts Counter|
Oonf|rm and reset the parts ||fe counter.
When a part |s rep|aced, reset the counter of the part that has been rep|aced to manage the serv|ce h|story.
A. Procedure for reg|strat|on, conf|rmat|on and reset
B. L|st of spec|a| parts counter
Note
Be sure to reset the parts counter after rep|ac|ng any parts ||sted be|ow. Otherw|se, |mage fa||ure
or jam may occur.
1| Dust-proof f||ter /1 assy: No.002 Dust-proof f||ter /1 (R|ght s|de|
3| Charg|ng coronas /Y, /M, /C, and /K: No. 006 to 013 Charg|ng coronas /Y, /M, /C, and /K
4| Drum cartr|dges /Y, /M, /C, and /K: No. 014 to 021 Drum cartr|dges /Y, /M, /C, and /K
5| Deve|oper /Y, /M, /C, and /K: No. 022 to 029 Enc|osed deve|op|ng /Y, /M, /C, and /K
6| Be|t c|eaner b|ade: No.037 and 038 Be|t c|ean|ng b|ade
7| 1st transfer ro||ers /Y, /M, /C, and /K: No. 039 to 042 1st transfer ro||ers /Y, /M, /C, and /K
Max|mum count |s 99,999,999.
When the counter exceeds the ||m|t, the co|or of the character changes |nto red.
1. "Serv|ce Mode Menu screen"
Press [04 Oounter/Data|.
2. "Oounter/Data Menu screen"
Press [03 Parts Oounter|.a
3. "Parts Oounter Menu screen"
Press [01 Oount of spec|a| parts|.
4. "Spec|a| Parts Oount/Touch screen"
Press [Next| or [Prev|ous| to scro|| the pages and check the counts.
5. Press [| or [| to se|ect the part name you want to reset.
6. Press [Oount Reset|.
7. "Reset conf|rmat|on screen"
Press [Yes| to reset.
Press [No| to cance| and return to "Spec|a| Parts Oount/Touch screen".
8. To reg|ster the parts to OMS, press the buttons on the |eft s|de of the parts you want to reg|ster t|ck off.
Note
To d|sp|ay the CMS screen on the user screen, set 1 |n the DIPSW15-1 sett|ng.
10. SERvlOE MODE
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0No. OSRO
parameter
(Z1}
Part name Part number Oount cond|t|on
001 00 Toner co||ect|on box A03A365 *1
002 01 Dust-proof f||ter/1 (R|ght s|de} A03A122 Oounted w|th the comb|nat|on of
pr|nt coverage, dr|ve d|stance of the
deve|op|ng ro||er, hum|d|ty, and so
on. Shows the count |n percentage
w|th respect to the end of |ts parts
||fe.
Oounter reset No.002 and 003 are
||nked to each other.
003 02 Dust-proof f||ter/2 (Rear s|de} 65AA-142
004 03 - -
005 04 Oharg|ng dust proof f||ter 65AA-387 *1
006 05 Oharg|ng corona/Y (Page} A03A460 *2 Resett|ng th|s counter a|so
resets No.007.
007 06 Oharg|ng corona/Y (T|me %} A03A460 Oounts the charg|ng t|me and
shows the count |n percentage w|th
respect to the end of |ts parts ||fe.
Resett|ng th|s counter a|so resets
No.006.
008 07 Oharg|ng corona/M (Page} A03A460 *2 Resett|ng th|s counter a|so
resets No.009.
009 08 Oharg|ng corona/M (T|me %} A03A460 Oounts the charg|ng t|me and
shows the count |n percentage w|th
respect to the end of |ts parts ||fe.
Resett|ng th|s counter a|so resets
No.008.
010 09 Oharg|ng corona/O (Page} A03A460 *2 Resett|ng th|s counter a|so
resets No.011.
011 0A Oharg|ng corona/O (T|me %} A03A460 Oounts the charg|ng t|me and
shows the count |n percentage w|th
respect to the end of |ts parts ||fe.
Resett|ng th|s counter a|so resets
No.010.
012 0B Oharg|ng corona/K (Page} A03A460 *1 Resett|ng th|s counter a|so
resets No.013.
013 0O Oharg|ng corona/K (T|me %} A03A460 Oounts the charg|ng t|me and
shows the count |n percentage w|th
respect to the end of |ts parts ||fe.
Resett|ng th|s counter a|so resets
No.012.
014 0D Drum cartr|dge/Y (Page} A03A330 *2 Resett|ng th|s counter a|so
resets No.015.
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015 0E Drum cartr|dge/Y (D|stance %} A03A330 Oompares the dr|ve d|stance of the
drum w|th that of the |ubr|cant
app|y|ng ro||er and shows the |arger
count number |n percentage w|th
respect to the end of |ts parts ||fe.
Resett|ng th|s counter a|so resets
No.014.
016 0F Drum cartr|dge/M (Page} A03A330 *2 Resett|ng th|s counter a|so
resets No.017.
017 10 Drum cartr|dge/M (D|stance %} A03A330 Oompares the dr|ve d|stance of the
drum w|th that of the |ubr|cant
app|y|ng ro||er and shows the |arger
count number |n percentage w|th
respect to the end of |ts parts ||fe.
Resett|ng th|s counter a|so resets
No.016.
018 11 Drum cartr|dge/O (Page} A03A330 *2 Resett|ng th|s counter a|so
resets No.019.
019 12 Drum cartr|dge/O (D|stance %} A03A330 Oompares the dr|ve d|stance of the
drum w|th that of the |ubr|cant
app|y|ng ro||er and shows the |arger
count number |n percentage w|th
respect to the end of |ts parts ||fe.
Resett|ng th|s counter a|so resets
No.018.
020 13 Drum cartr|dge/K (Page} A03A330 *1 Resett|ng th|s counter a|so
resets No.021.
021 14 Drum cartr|dge/K (D|stance %} A03A330 Oompares the dr|ve d|stance of the
drum w|th that of the |ubr|cant
app|y|ng ro||er and shows the |arger
count number |n percentage w|th
respect to the end of |ts parts ||fe.
Resett|ng th|s counter a|so resets
No.020.
022 15 Enc|osed Deve|op|ng /Y (Page} A04PT700 *2 Resett|ng th|s counter a|so
resets No.023.
023 16 Enc|osed Deve|op|ng /Y (D|s-
tance %}
A04PT700 Oounts the dr|ve d|stance of the deve|-
op|ng ro||er and shows the count |n
percentage w|th respect to the end
of |ts parts ||fe.
Resett|ng th|s counter a|so resets
No.022.
024 17 Enc|osed Deve|op|ng /M
(Page}
A04PT800 *2 Resett|ng th|s counter a|so
resets No.025.
No. OSRO
parameter
(Z1}
Part name Part number Oount cond|t|on
10. SERvlOE MODE
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025 18 Enc|osed Deve|op|ng /M (D|s-
tance %}
A04PT800 Oounts the dr|ve d|stance of the deve|-
op|ng ro||er and shows the count |n
percentage w|th respect to the end
of |ts parts ||fe.
Resett|ng th|s counter a|so resets
No.024.
026 19 Enc|osed Deve|op|ng /O (Page} A04PT900 *2 Resett|ng th|s counter a|so
resets No.027.
027 1A Enc|osed Deve|op|ng /O (D|s-
tance %}
A04PT900 Oounts the dr|ve d|stance of the deve|-
op|ng ro||er and shows the count |n
percentage w|th respect to the end
of |ts parts ||fe.
Resett|ng th|s counter a|so resets
No.026.
028 1B Enc|osed Deve|op|ng /K (Page} A04PT600 *1 Resett|ng th|s counter a|so
resets No.029.
029 1O Enc|osed Deve|op|ng /K (D|s-
tance %}
A04PT600 Oounts the dr|ve d|stance of the deve|-
op|ng ro||er and shows the count |n
percentage w|th respect to the end
of |ts parts ||fe.
Resett|ng th|s counter a|so resets
No.028.
030 1D Deve|op|ng un|t/Y A03A370 *2
031 1E Deve|op|ng un|t/M A03A370
032 1F Deve|op|ng un|t/O A03A370
033 20 Deve|op|ng un|t/K A03B390 *1
034 21 Transfer be|t A035042
035 22 Transfer be|t c|ean|ng un|t A03A515 *1 Resett|ng th|s counter a|so
resets No.036 to No.038.
036 23 Toner co||ect|on sheet/1 65AA-293 *1
037 24 Be|t c|ean|ng b|ade (Page} A035530 *1 Resett|ng th|s counter a|so
resets No.038.
038 25 Be|t c|ean|ng b|ade (D|stance
%}
A035530 Oounts the dr|ve d|stance of the transfer
be|t and shows the count |n percent-
age w|th respect to the end of |ts
parts ||fe.
Resett|ng th|s counter a|so resets
No.037.
039 26 1st transfer ro||er/Y A035012 *2
040 27 1st transfer ro||er/M A035012
041 28 1st transfer ro||er/O A035012
042 29 1st transfer ro||er/K A035004 *1
043 2A 2nd transfer ro||er/ 65AA2611
044 2B Transfer be|t separat|on c|aw 65AA-287
No. OSRO
parameter
(Z1}
Part name Part number Oount cond|t|on
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045 2O - -
046 2D - -
047 2E Separat|on c|aw so|eno|d 26NA8251 1 count for each paper ex|t |n the
s|ng|e s|de mode, 2 counts |n the
doub|e s|de mode.
048 2F 2nd transfer ro||er/| 65AA4501 *1
049 30 Separat|on d|scharg|ng un|t A03A522
050 31 Transfer earth p|ate un|t 65AA-456 1 count for each paper ex|t |n the
s|ng|e s|de mode, 2 counts |n the
doub|e s|de mode.
051 32 Fus|ng ro||er/2 A037202 *1
052 33 Fus|ng ro||er/| A037203
053 34 Fus|ng be|t A037205
054 35 Be|t regu|at|ng s|eeve A037250
055 36 Paper ex|t ro||er/p A037225 1 count for each paper ex|t |n the
s|ng|e s|de mode, 2 counts |n the
doub|e s|de mode.
056 37 Fus|ng ||m|ter 65AA5365 *1
057 38 lnsu|at|ng s|eeve/ A037295
058 39 Fus|ng bear|ng/| 26NA5371
059 3A lnsu|at|ng s|eeve/| A037227
060 3B Fus|ng ro||er/1 A037201
061 3O Fus|ng dr|ve gear/B A038082
062 3D Fus|ng bear|ng/1 A038078
063 3E Fus|ng dr|ve gear/O A038095
064 3F Fus|ng regu|at|ng gear 65AA7747
065 40 Fus|ng duct assy A03A780
066 41 Fus|ng bear|ng/2 56A7507
067 42 Fus|ng dr|ve gear/M A038093
068 43 Fus|ng |amp/ A03M31
(A} (E} (F}
069 44 Fus|ng |amp/| A03M32
(A} (E} (F}
070 45 Fus|ng temp sensor assy/ A03A768
071 46 Fus|ng temp sensor assy/| A03A737
072 47 Oenter fus|ng temp. sensor/ 65AA8801
073 48 Oenter fus|ng temp. sensor/| 65AA8802
074 49 Feed-reverse rubber (Tray-1} 25SA4096 1 count for each paper ex|t from tray 1.
075 4A Feed-reverse rubber (Tray-2} 25SA4096 1 count for each paper ex|t from tray 2.
076 4B Feed/reverse rubber (Tray-3} 25SA4096 1 count for each paper ex|t from tray 3.
077 4O Feed/reverse rubber (By-pass} 25SA4096 1 count for each paper ex|t from by-
pass.
No. OSRO
parameter
(Z1}
Part name Part number Oount cond|t|on
10. SERvlOE MODE
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078 4D Paper feed ro||er (Tray-1} 56AA-458 1 count for each paper ex|t from tray1.
079 4E Paper feed ro||er (Tray-2} 56AA-458 1 count for each paper ex|t from tray 2.
080 4F Paper feed ro||er (Tray-3} 56AA-458 1 count for each paper ex|t from tray 3.
081 50 Paper feed ro||er (By-pass} 65AA-520 1 count for each paper ex|t from by-
pass.
082 51 Paper feed c|utch (Tray-1} 56AA8201 1 count for each paper ex|t from tray1.
083 52 Paper feed c|utch (Tray-2} 56AA8201 1 count for each paper ex|t from tray 2.
084 53 Paper feed c|utch (Tray-3} 56AA8201 1 count for each paper ex|t from tray 3.
085 54 Paper feed c|utch (By-pass} 56AA8201 1 count for each paper ex|t from by-
pass.
086 55 Pre-reg|st. c|utch (Tray-1} 56AA8201 1 count for each paper ex|t from tray1.
087 56 Pre-reg|st. c|utch (Tray-2} 56AA8201 1 count for each paper ex|t from tray 2.
088 57 Pre-reg|st. c|utch (Tray-3} 56AA8201 1 count for each paper ex|t from tray 3.
089 58 lntermed|ate convey. c|utch/1 56AA8201 1 count for each paper ex|t from tray
2 and 3.
090 59 lntermed|ate convey. c|utch/2 56AA8201 1 count for each paper ex|t |n the
s|ng|e s|de mode, 2 counts |n the
doub|e s|de mode.
091 5A lntermed|ate convey. c|utch/3 56AA8201
092 5B Reg|strat|on c|ean|ng sheet 65AA-462 1 count for each paper ex|t |n the
s|ng|e s|de mode, 2 counts |n the
doub|e s|de mode.
093 5O Reg|strat|on ro||er 65|A-464
094 5D Decur|er ro||er A038605
095 5E Paper ex|t decur|er ro||er A038926 1 count for each paper ex|t.
096 5F AD conveyance c|utch/1 A03M201 0 count for each paper ex|t |n the
s|ng|e s|de mode, 1 counts |n the
doub|e s|de mode.
097 60 AD conveyance c|utch/2 A03M201
098 61 AD conveyance c|utch/3 A03M201
099 62 AD pre-reg|strat|on c|utch A03M201
100 63 Exposure ON t|me A03M301 Accumu|at|on of t|me |amp |s on.
(un|t: m|n.}
101 64 Ma|n power sw|tch 55GA8601 1 count each t|me the ma|n power
sw|tch turns ON the power.
102 65 Sub power sw|tch A03M601 1 count each t|me the sub power
sw|tch turns ON the power.
103 66 Door sw|tch 40AA8501 1 count each t|me the front door |s
opened.
104 67 Toner supp|y door sw|tch 13GG-802
105 68 - -
106 69 - -
107 6A - -
108 6B - -
109 6O - -
110 6D - -
No. OSRO
parameter
(Z1}
Part name Part number Oount cond|t|on
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10. SERvlOE MODE
341
F|e|d Serv|ce ver1.0 Sep.2006
111 6E Paper ex|t ro||er A0438907 1 count for each paper ex|t.
(w|th 0T-502 |nsta||ed}.
112 6F Paper ex|t gu|de ro||er/2 65AA4818
113 70 Paper ho|d|ng ro||er 65AA4849
114 71 - -
115 72 - -
116 73 - -
117 74 - -
118 75 |OT paper feed ro||er 55vA-484 1 count for each paper ex|t from tray
4 (|}.
119 76 |OT feed/reverse ro||er 55vA-483
120 77 |OT feed c|utch 56AA8201
121 78 |OT pre-reg|strat|on c|utch 56AA8201
122 79 - -
123 7A - -
124 7B - -
125 7O - -
126 7D PF paper feed rubber (Tray 4} 55vA4111 1 count for each paper ex|t from tray
4 (PF}.
127 7E PF feed/reverse ro||er (Tray 4} 55vA-483
128 7F PF feed c|utch (Tray 4} 56AA8201
129 80 PF reverse c|utch (Tray 4} 56AA8201
130 81 PF paper feed rubber (Tray 5} 55vA4111 1 count for each paper ex|t from tray
5 (PF}.
131 82 PF feed/reverse ro||er (Tray 5} 55vA-483
132 83 PF feed/reverse ro||er (Tray 5} 56AA8201
133 84 PF reverse c|utch (Tray 5} 56AA8201
134 85 PF lntermed|ate Oonvery.
c|utch/1
56AA8201 1 count for each paper ex|t from tray
4 (PF}.
135 86 PF lntermed|ate Oonvery.
c|utch/2
56AA8201
136 87 PF lntermed|ate Oonvery.
c|utch/3
56AA8201 1 count for each paper ex|t from tray
5 (PF}.
137 88 PF Pre-reg|strat|on c|utch 56AA8201
138 89 PF Hor|zonta| convery.
c|utch/1
56AA8201
139 8A PF Hor|zonta| convery.
c|utch/2
56AA8201
140 8B - -
141 8O - -
142 8D - -
143 8E - -
144 8F Stap|e/Front 15AA4222 1 count for each paper ex|t |n the
stap|e mode. (FS-503}
145 90 Stap|e/Back 15AA-540
No. OSRO
parameter
(Z1}
Part name Part number Oount cond|t|on
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146 91 So|eno|d/A 56OA8251 1 count for each paper ex|t |n the
sort, non-sort or stap|e mode. (FS-
503}
147 92 Paper ex|t ro||er/A 122H4825
148 93 - -
149 94 - -
150 95 - -
151 96 - -
152 97 Feed ro||er/A Top 50BA-574 1 count for each Pl /p paper feed.
153 98 Reverse rubber/Top 13ON-443
154 99 Feed ro||er/B Top 56BA-575
155 9A Feed ro||er/A |ow 50BA-574 1 count for each Pl /|w paper feed.
156 9B Reverse rubber/|ow 13ON-443
157 9O Feed ro||er/B |ow 56BA-575
158 9D Punch motor assy 15AG-573 1 count for each paper ex|t |n the
punch mode. (FD}
159 9E So|eno|d/A (re|ease 1} 56OA8251 1 count for each paper ex|t |n the
punch or the fo|d|ng mode for a||
s|ze. (FD}
160 9F So|eno|d/A (re|ease 2} 56OA8251 1.1 count for each paper ex|t |n the
fo|d|ng mode for a|| s|ze. (FD}
2. 1 count for each paper ex|t |n the
punch mode w|th 220mm or |onger
s|ze. (FD}
161 A0 Motor assy 129-108 1 count for each paper ex|t to the
ma|n tray. (FD}
162 A1 - -
163 A2 - -
164 A3 - -
165 A4 - -
166 A5 So|eno|d (|ead} 15Av8252 1 count for each paper ex|t |n the
sort and the non-sort mode of a||
s|ze. (|S}
167 A6 So|eno|d (ReSr} 15Av8253 1 count for each paper ex|t |n the
sort and the non-sort mode of a||
s|ze. (|S}
168 A7 So|eno|d (Oenter} 15Av8251 1 count for each paper ex|t |n the
sort and the non-sort mode w|th
226 (W} 295 (|} mm or |arger s|ze.
(|S}
169 A8 So|eno|d (Our|} 15Av8255 1 count for each paper ex|t |n the
sort and the non-sort mode of a||
s|ze. (|S}
No. OSRO
parameter
(Z1}
Part name Part number Oount cond|t|on
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0
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170 A9 p/Down motor 15Av8003 Oount operat|on t|mes of the stacker
tray operate up/down. (|S}
171 AA - -
172 AB - -
173 AO - -
174 AD - -
175 AE - -
176 AF Stap|e/R|ght 15AN-550 1 count for each paper set ex|t |n the
sadd|e st|tch mode. (SD}
177 B0 Stap|e/|eft 15AN-550
178 B1 Tr|mmer edge 15AN-570 1 count for each paper set ex|t |n the
tr|mmer mode. (SD}
179 B2 Tr|mmer rece|ver 15AN5282
180 B3 Tr|mmer edge dr|ve motor 15AN8002
181 B4 Oonvey so|eno|d 15AN8251 1 count for each paper conveyance
to the fo|d|ng sect|on. (SD}
182 B5 So|eno|d 13OE8251
183 B6 FNS so|eno|d 12OR8252 1 count for each paper conveyance
to the r|ght ang|e conveyance sec-
t|on. (SD}
184 B7 Gear/B 15AN7719 1 count for each paper set ex|t to
the bund|e ex|t tray. (SD}
185 B8 Paper adjust|ng un|t 15AN5092 1 count for each paper set ex|t |n the
tr|mmer mode. (SD}
186 B9 - -
187 BA - -
188 BB Paper ex|t ro||er /A 122H4825 1 count for each paper ex|t to the
ma|n tray. (FS-607}
189 BO Oonveyance ro||er /4 13OE4531 1 count for each paper ex|t |n the
stap|e, fo|d|ng and tr|-fo|d|ng mode.
(FS-607}
190 BD Paper conveyance ro||er /A 20AK4210
191 BE FNS ex|t open|ng motor 12OR-361 1 count for each start|ng job for the s|ze
A4S and 8
1
/2 x 11S, and 1count at ex|t-
|ng these s|ze |n stap|e mode.
1 count at start|ng the fo|d and sadd|e
st|tch mode. (FS-607}.
192 BF FNS sh|ft motor 12OR-361 1 count each t|me an even number of
pr|nt |s ex|ted |n the sort mode. (FS-607}
193 O0 By-pass gate so|eno|d 12OR-263 1 count for each paper ex|t for the A4,
B5, 8
1
/2 x 11 and 16K s|zes |n the stap|e
mode. (FS-607}.
194 O1 FNS tray up/down motor 56AA8001 1 count for each paper ex|t to the
ma|n tray.
1 count for each paper ex|t |n stap|e
mode. (FS-607}
No. OSRO
parameter
(Z1}
Part name Part number Oount cond|t|on
10. SERvlOE MODE
344
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*1 Oount |n a|| co|or modes
DlPSW 8-6 = 0: 1 count for each paper ex|t |n the s|ng|e s|de mode, 2 counts |n the doub|e s|de mode.
= 1: For |arge s|ze, 2 counts for each paper ex|t |n the s|ng|e s|de mode, 4 counts for doub|e.
*2 Oount on|y |n the fu|| co|or or mono co|or mode
DlPSW 8-6 = 0: 1 count for each paper ex|t |n the s|ng|e s|de mode, 2 counts |n the doub|e s|de mode.
= 1: For |arge s|ze, 2 counts for each paper ex|t |n the s|ng|e s|de mode, 4 counts for doub|e.
195 O2 FNS stap|er /F 20AK-501 1 count for each paper ex|t |n stap|e
mode. (FS-607}
196 O3 FNS stap|er /R 20AK-501
197 O4 FNS fo|d|ng kn|fe motor 120H8001 1 count for each paper ex|t |n the
fo|d|ng, sadd|e st|tch|ng and tr|-fo|d-
|ng mode. (FS-607}
198 O5 Tr|-fo|d|ng gate SD 12OR-263 1 count for each paper ex|t |n the tr|-
fo|d|ng mode. (FS-607}
199 O6 Pl conveyance c|utch/ 13ON8201 1 count for each Pl/p paper feed.
(Pl}
200 O7 Pl feed ro||er /A/ 50BA-574
201 O8 Pl feed ro||er /B/ 13ON-446
202 O9 Pl reverse ro||er / 13ON-443
203 OA Pl torque ||m|ter / 13ON4073
204 OB Pl conveyance c|utch/| 13ON8201 1 count for each Pl/|w paper feed.
(Pl}
205 OO Pl feed ro||er /A/| 50BA-574
206 OD Pl feed ro||er /B/| 13ON-446
207 OE Pl reverse ro||er /| 13ON-443
208 OF Pl torque ||m|ter /| 13ON4073
209 D0 Pl reg|st c|utch 13ON8201 1 count for each paper ex|t from Pl.
(Pl}
210 D1 - -
211 D2 - -
212 D3 PK punch|ng un|t (2 ho|e} ***** 1 count for each punch operat|on.
(PK}
213 D4 PK punch|ng un|t (3 ho|e} *****
214 D5 PK punch|ng un|t (4 ho|e} *****
215 D6 PK punch|ng un|t (4 ho|e} *****
216 D7 - -
217 D7 ADF paper feed ro||er 13YH4064 Or|g|na| feed count |n a|| modes. (DF}
218 D9 ADF feed ro||er 13YH4039 Or|g|na| feed count |n a|| modes. (DF}
219 DA ADF Dfeed prevent|on ro||er 20AJ4015
220 DB ADF paper ex|t so|eno|d 20AJ8251 1 count for one or|g|na| |n doub|e
s|de and m|xed or|g|na| mode. (DF}
221 DO ADF reg|strat|on c|utch 13YH8059 1 count for 1 or|g|na| |n s|ng|e s|de
mode. (DF}
222 DD ADF reverse so|eno|d 20AJ8251 3 count for 1 or|g|na| |n doub|e s|de
mode. (DF}
No. OSRO
parameter
(Z1}
Part name Part number Oount cond|t|on
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10. SERvlOE MODE
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F|e|d Serv|ce ver1.0 Sep.2006
10.6.4 Count of each parts (Parts Counter|
Th|s |s used when you want to manage the serv|ce h|story of parts that are not reg|stered |n the "Oount of spe-
c|a| parts".
For 30 data from No. 01 up to 30, conf|rm and reset of the name, P/N (parts number}, ||m|t va|ue and pr|nt
count.
1 count for each paper ex|t ex|ts of a|| s|zes.
When the counter exceeds the ||m|t, the co|or of the character changes |nto red.
A. Procedure for reg|strat|on and conf|rmat|on
(1| Procedure
1. "Sserv|ce Mode Menu screen"
Press [04 Oounter/Data|.
2. "Ocounter/Data Menu screen"
Press [03 Parts Oounter|.
3. "Parts Oounter Menu screen"
Press [02 Oount of each parts|.
4. "Each Part Oount/Touch screen"
Press [Next| or [Prev|ous| to scro|| the pages, and press [| or [| to se|ect the data number.
5. Se|ect e|ther [Name Sett|ng|, [P/N Sett|ng|, or [||m|t Sett|ng|.
6. Enter the data you want to set or change.
[Parts Name|: Enter the part name. (8 d|g|ts}
[P/N| Enter the part number. (9 d|g|ts}
[||m|t|: Enter the ||m|t va|ue. (8 d|g|ts}
7. Press [OK| to update the data.
Press [Oance|| to cance| updat|ng.
8. To reg|ster the parts to OMS, press the buttons on the |eft s|de of the parts you want to reg|ster to t|ck off.
Note
To d|sp|ay the CMS screen on the user screen, set 1 |n the DIPSW15-1 sett|ng.
10. SERvlOE MODE
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B. Procedure of reset
(1| Procedure
1. "Serv|ce Mode Menu screen"
Press [04 Oounter/Data|.
2. "Oounter/Data Menu screen"
Press [03 Parts Oounter|.
3. "Parts Oounter Menu screen"
Press [02 Oount of each parts|.
4. "Each Part Oount/Touch screen"
Press [Next| or [Prev|ous| to scro|| the pages, and press [| or [| to se|ect the |tems you want to set or
check.
5. Press [Oount Reset|.
6. "Reset conf|rmat|on screen"
Press [Yes| to reset.
Press [No| to cance| and return to "Each Part Oount/Touch screen".
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F|e|d Serv|ce ver1.0 Sep.2006
C. The re|at|on sh|p between the data No. and the CSRC parameter
No. Part name P/N Oount ||m|t Start date
OSRO
parameter
(Z4}
OSRO
parameter
(Z3}
OSRO
parameter
(G0}
OSRO
parameter
(H0}
OSRO
parameter
(H3}
001 00 00 00 00 00
002 01 01 01 01 01
003 02 02 02 02 02
004 03 03 03 03 03
005 04 04 04 04 04
006 05 05 05 05 05
007 06 06 06 06 06
008 07 07 07 07 07
009 08 08 08 08 08
010 09 09 09 09 09
011 0A 0A 0A 0A 0A
012 0B 0B 0B 0B 0B
013 0O 0O 0O 0O 0O
014 0D 0D 0D 0D 0D
015 0E 0E 0E 0E 0E
016 0F 0F 0F 0F 0F
017 10 10 10 10 10
018 11 11 11 11 11
019 12 12 12 12 12
020 13 13 13 13 13
021 14 14 14 14 14
022 15 15 15 15 15
023 16 16 16 16 16
024 17 17 17 17 17
025 18 18 18 18 18
026 19 19 19 19 19
027 1A 1A 1A 1A 1A
028 1B 1B 1B 1B 1B
029 1O 1O 1O 1O 1O
030 1D 1D 1D 1D 1D
10. SERvlOE MODE
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10.7 State Conf|rmat|on
10.7.1 I/O Check Mode
Th|s mode prov|de se|f-d|agnost|c funct|ons (|nput/output check funct|on} to check the cond|t|on of |nput (check-
|ng the each s|gna| to sensors} and output (check|ng and adjustment of the |oad operat|on}.
A. I/O Check Mode screen
[1| l/O Oheck code [3| lnput check
[2| Mu|t| code [4| Output check
a03uf3e002ca
[1] [2] [3] [4]
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10.7.2 Input check
Oheck |nput cond|t|on of each s|gna| to the sensors.
A. Procedure
B. L|st of sensors
1. "Serv|ce Mode Menu screen"
Press [05 State Oonf|rmat|on|.
2. "State Oonf|rmat|on Menu screen"
Press [01 l/O Oheck Mode|.
3. "l/O Oheck Mode screen"
Enter an |nput check code w|th the numer|c buttons.
4. Press Access key to sw|tch to the mu|t| mode.
5. Enter the mu|t| code w|th the numer|c buttons.
6. The cond|t|on of the sensor (000/001 etc.} |s d|sp|ayed |n the message box "lN".
7. When execut|ng another |nput check, repeat steps 3 to 6.
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Name D|sp|ay and s|gna| source
001 (H|gh} 000 (|ow}
H
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0 0 TEM/
HMS
Temperature-hum|d|ty sensor (mach|ne |nner
hum|d|ty}
D|sp|ay of hum|d|ty (%}
1 TEM/
HMS
Temperature-hum|d|ty sensor (mach|ne |nner
temperature}
D|sp|ay of temperature (O}
3 TEMSB Temperature sensor board D|sp|ay of temperature (O}
5 TEM/
HMS/2
Temp/hum|d|ty sensor /2 (mach|ne |nner
hum|d|ty}
D|sp|ay of hum|d|ty (%}
6 TEM/
HMS/2
Temp/hum|d|ty sensor /2 (mach|ne |nner
temperature}
D|sp|ay of temperature (O}
7 TEMS1 Reg|strat|on temperature sensor
1 4 PZS/Y P|ezoe|ectr|c sensor /Y Toner No toner
5 PZS/M P|ezoe|ectr|c sensor /M
6 PZS/O P|ezoe|ectr|c sensor /O
7 PZS/K P|ezoe|ectr|c sensor /K
8 PS60 Waste toner door sensor Box No box
9 PS52 Waste toner fu|| sensor Fu|| Empty
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e11 0 PS31 Paper empty sensor /1 Paper No paper
1 PS37 Paper empty sensor /2
2 PS43 Paper empty sensor /3
3 PS47 Paper empty sensor /PB
4 PS108 Paper empty sensor (|}
5 PS3 Paper empty sensor /1 (PF}
6 PS11 Paper empty sensor /2 (PF}
12 0 PS32 Paper near empty sensor /1
10. SERvlOE MODE
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e12 1 PS38 Paper near empty sensor /2 Paper No paper
2 PS44 Paper near empty sensor /3
3 PS102/
PS103/
PS104/
PS105
Rema|n|ng paper sensor /1 to 4 (|} Paper |eve| |nd|cat|on (0 to
100 (%}
4 vR2 Rema|n|ng paper vR/1 (PF}
5 vR4 Rema|n|ng paper vR/2 (PF}
13 0 PS33 Paper s|ze sensor /Fr1 Paper No paper
1 PS34 Paper s|ze sensor /Rr1
2 PS39 Paper s|ze sensor /Fr2
3 PS40 Paper s|ze sensor /Rr2
4 PS45 Paper s|ze sensor /Fr3
5 PS46 Paper s|ze sensor /Rr3
6 PS48 Paper s|ze sensor /BP1
7 PS49 Paper s|ze sensor /BP2
8 PS6 Paper s|ze sensor /|t1 (PF}
9 PS5 Paper s|ze sensor /Rt1 (PF}
10 PS14 Paper s|ze sensor /|t2 (PF}
11 PS13 Paper s|ze sensor /Rt2 (PF}
14 0 vR1 Paper s|ze vR/1 D|sp|ay of AD va|ue
1 vR2 Paper s|ze vR/2
2 vR3 Paper s|ze vR/3
3 vR4 Paper s|ze vR/BP
4 vR1 Paper s|ze vR/1 (PF}
5 vR3 Paper s|ze vR/2 (PF}
6 vR1 Paper s|ze vR (|}
16 0 PS30 pper ||m|t sensor /1 pper ||m|t Not at upper
||m|t
1 PS36 pper ||m|t sensor /2
2 PS42 pper ||m|t sensor /3
3 PS25 pper ||m|t sensor /BP
4 PS109/
PS101
pper ||m|t sensor/|ower ||m|t sensor (|}
5 PS1 pper ||m|t sensor /1 (PF}
6 PS9 pper ||m|t sensor /2 (PF}
18 1 PS65 AD center|ng sensor D|sp|ay top 8 b|t out of 16b|t
2 PS1 Oenter|ng sensor (|}
3 PS25 Oenter|ng sensor (PF} Mu|t| feed Other than
mu|t| feed
19 0 PS29 Paper feed sensor /1 Paper No paper
1 PS35 Paper feed sensor /2
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001 (H|gh} 000 (|ow}
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e19 2 PS41 Paper feed sensor /3 Paper No paper
3 PS26 Paper feed sensor /BP
4 PS106 Pre-reg|strat|on sensor (|}
5 PS2 Paper feed sensor /1
6 PS10 Paper feed sensor /2
20 0 PS107 | ex|t sensor (|}
1 PS23 AD pre-reg|strat|on sensor
2 PS61 AD conveyance sensor
3 PS27 lntermed|ate conveyance sensor /1
4 PS28 lntermed|ate conveyance sensor /2
6 PS22 Reg|strat|on sensor
7 PS50 vert|ca| conveyance sensor
8 PS13 Paper ex|t sensor
9 PS9 Reverse/ex|t sensor
10 PS21 AD reverse sensor
11 PS12 Paper ex|t fu|| sensor Fu|| Other than fu||
12 PS20 AD stop sensor Paper No paper
13 PS62 Decur|er sensor
23 5 PS109/
PS101
pper ||m|t sensor/|ower ||m|t sensor (|} pper ||m|t Not at upper
||m|t
6
7 PS1 pper ||m|t sensor /1
8 PS9 pper ||m|t sensor /2
24 0 PS24 2nd transfer HP sensor Home pos|-
t|on
Other than
home pos|-
t|on
25 0 PS18 Front door open/c|ose sensor Open O|ose
1 PS51 vert|ca| conveyance door sensor
2 PS54 Toner supp|y door open/c|ose sensor
3 PS14 Toner supp|y un|t open/c|ose sensor
5 MS2 lnter|ock sw|tch /2 (|} ON OFF
6 MS1 lnter|ock sw|tch /1 (|}
7 SW100 Tray down sw|tch (|}
8 PS22 Reg|strat|on sensor Paper No paper
9 PS23 Front door open/c|ose sensor Open O|ose
10 PS21 Hor|zonta| conveyance door sensor /1 (PF}
11 PS24 vert|ca| door sensor (PF}
12 PS22 Hor|zonta| conveyance door sensor /2 (PF}
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001 (H|gh} 000 (|ow}
10. SERvlOE MODE
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e27 25 PS10 Paper ex|t pressure home sensor Home pos|-
t|on
Other than
home pos|-
t|on
29 3 SD1 Be|t separat|on c|aw so|eno|d Set Not set
11 PS20 Pre-reg|strat|on sensor (PF} Paper No paper
12 PS18 Hor|zonta| conveyance sensor/1
13 PS17 vert|ca| conveyance sensor/1 (PF}
14 PS16 vert|ca| conveyance sensor/2 (PF}
15 PS15 vert|ca| conveyance sensor/3 (PF}
16 PS18 Hor|zonta| conveyance sensor/1 (PF}
26 TEMS/1 Temperature sensor /1 (|n tray} D|sp|ay of temperature (O}
28 TEMS/2 Temperature sensor /2 (|n tray}
30 TEMS1 Temperature sensor /1 (|n tray} (|}
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e30 0 PS1 Scanner HP sensor Home pos|-
t|on
Other than
home pos|-
t|on
1 PS3 APS sensor /1 Paper No paper
2 PS4 APS sensor /2
3 PS2 APS t|m|ng sensor Open O|ose
33 0 lNDEB/
O
lNDEvB/O Abnorma| Norma|
1 lNDEB/
M
lNDEvB/M
2 lNDEB/
Y
lNDEvB/Y
3 lNDEB/
K
lNDEvB/K
4 lNDEB
/O, /M, /
Y, /K
lNDEvB /O, /M, /Y, /K lt |s abnorma|
|f there |s any
of one or
more co|or.
38 5 PS1 Scanner HP sensor Home pos|-
t|on
Other than
home pos|-
t|on
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001 (H|gh} 000 (|ow}
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y45 0 TEMS/1 Temperature sensor /1 (Fus|ng upper heat|ng
ro||er center}
D|sp|ay of temperature (O}
1 TEMS/3 Temperature sensor /3 (Fus|ng upper heat|ng
ro||er edge}
2 TEMS/2 Temperature sensor /2 (Fus|ng |ower pres-
sure ro||er center}
3 TEMS/4 Temperature sensor /4 (Fus|ng |ower pres-
sure ro||er edge}
4 TEMS/1 Temperature sensor /1 (Fus|ng upper ro||er
non-contact sensor correct|on}
5 TEMS/2 Temperature sensor /2 (Fus|ng |ower ro||er
non-contact sensor correct|on}
8 TEMS/1 Fus|ng upper heat|ng ro||er center detect|on
temperature (|d||ng}
11 TEMS/1 Fus|ng upper heat|ng ro||er center detect|on
temperature (when pressure re|ease opera-
t|on |s powered ON}
12 TEMS/3 Fus|ng upper heat|ng ro||er edge detect|on
temperature (when pressure re|ease opera-
t|on |s powered ON}
14 TEMS/2 Fus|ng |ower pressure ro||er center detect|on
temperature (when pressure re|ease opera-
t|on |s powered ON}
47 3 PS16 Fus|ng re|ease home sensor (when pressure
re|ease operat|on |s powered ON}
Home pos|-
t|on
Other than
home pos|-
t|on
4 Fus|ng re|ease home sensor (at pressure
pos|t|on move}
Home pos|-
t|on
Other than
home pos|-
t|on
5 Fus|ng re|ease home sensor (at re|ease pos|-
t|on move}
6 PS64 Fus|ng |oop sensor Paper No paper
48 0 PS15 1st transfer HP sensor Home pos|-
t|on
Other than
home pos|-
t|on
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13 TORS/M TOR sensor /M output va|ue (1/1 speed}
14 TORS/O TOR sensor /O output va|ue (1/1 speed}
15 TORS/K TOR sensor /K output va|ue (1/1 speed}
58 0 TORS/Y TOR sensor /Y contro| vo|tage (1/1 speed}
1 TORS/M TOR sensor /M contro| vo|tage (1/1 speed}
2 TORS/O TOR sensor /O contro| vo|tage (1/1 speed}
3 TORS/K TOR sensor /K contro| vo|tage (1/1 speed}
59 3 PS17 Fus|ng paper ex|t detect|on sensor Paper No paper
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F60 1 PS304 Or|g|na| empty sensor Or|g|na| No or|g|na|
2 PS301 Or|g|na| reg|strat|on sensor
3 PS302 T|m|ng sensor
4 PS305 Or|g|na| reverse sensor
5 PS306 Or|g|na| ex|t sensor
6 PS303 Or|g|na| paper feed cover sensor Open O|ose
7 PS308 Oonveyance cover sensor O|ose Open
8 PS307 Paper ex|t cover sensor Open O|ose
9 RS Tray open/c|ose sensor
F
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70 1 PS1 FD entrance sensor No paper Paper
2 PS4 Pl ex|t sensor Paper No paper
3 PS5 Punch conveyance sensor No paper Paper
4 PS7 Ma|n tray fo|d|ng paper fu|| sensor Other than fu|| Fu||
5 PS8 2 ho|es punch home sensor Other than
home pos|-
t|on
Home pos|-
t|on
6 PS9 3 ho|es/4 ho|es home sensor
7 PS10 A||gnment p|ate home sensor Home pos|-
t|on
Other than
home pos|-
t|on
8 PS11 Punch reg|strat|on home sensor
9 PS12 Punch scraps box set sensor Set Not set
10 PS13 lntermed|ate conveyance detect|on 1 Paper No paper
11 PS16 Sub tray paper ex|t sensor
12 PS17 Sub tray paper fu|| sensor Other than fu|| Fu||
13 PS18 Ma|n tray paper ex|t sensor Paper No paper
14 PS20 Ma|n tray upper ||m|t sensor pper ||m|t Not at upper
||m|t
15 PS22 Ma|n tray |ower ||m|t sensor |ower ||m|t Not at |ower
||m|t
16 PS23 Ma|n tray empty sensor No paper Paper
17 PS26 Punch scraps fu|| sensor Other than fu|| Fu||
22 PS2 Fo|d|ng ex|t sensor Paper No paper
23 ON90 Ma|n tray connect|on recogn|t|on (ON90 con-
nect|on}
Non-connec-
t|on
Oonnect|on
24 PS51 1st fo|d|ng conveyance sensor No paper Paper
25 PS52 Fo|d|ng entrance sensor
26 PS53 2nd fo|d|ng conveyance sensor
27 PS54 3rd fo|d|ng conveyance sensor
28 PS55 1st fo|d|ng cam home sensor No pressure pressure
29 PS56 2nd fo|d|ng cam home sensor
30 PS57 3rd fo|d|ng cam home sensor
31 PS58 S s|ze conveyance sensor Paper No paper
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70 32 PS6 Punch reg|strat|on sensor Paper No paper
33 FDOB Stap|e se|ect|on sw|tch OFF ON
34 Punch se|ect|on sw|tch
35 Fo|d|ng se|ect|on sw|tch
36 START/STOP sw|tch
37 Mu|t| feed funct|on se|ect sw|tch
39 PS46 Sub tray fo|d paper fu|| sensor Fu|| Other than fu||
40 PS31 Pl conveyance sensor /p Paper No paper
41 PS37 Pl conveyance sensor /|w
42 PS32 Pl upper ||m|t sensor /p pper ||m|t Not at upper
||m|t
43 PS33 Pl paper empty sensor /p Other than fu|| Fu||
44 PS34 Pl ||ft p|ate home sensor /p Home pos|-
t|on
Other than
home pos|-
t|on
45 PS35 | s|ze sensor /p No paper Paper
46 PS36 S s|ze sensor /p
48 PS38 Pl upper ||m|t sensor /|w pper ||m|t Not at upper
||m|t
49 PS39 Pl paper empty sensor /|w Other than fu|| Fu||
50 PS40 Pl ||ft p|ate home sensor /|w Home pos|-
t|on
Other than
home pos|-
t|on
51 PS41 | s|ze sensor /|w No paper Paper
52 PS42 S s|ze sensor /|w
53 PS43 Pl cover open/c|ose sensor c|ose open
54 PS44 Pl paper set sensor /p No paper Paper
55 PS45 Pl paper set sensor /|w
61 PS47 Pl max paper s|ze sensor /p
62 PS48 Pl max paper s|ze sensor /|w
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71 1 PS1 Entrance sensor Paper No paper
2 PS2 Hor|zonta| conveyance sensor /1
3 PS3 Hor|zonta| conveyance sensor /2
4 PS4 Hor|zonta| conveyance ex|t sensor
5 PS5 R|ght ang|e conveyance sensor /1 No paper Paper
6 PS6 R|ght ang|e conveyance sensor /2
7 PS7 Fo|d|ng sensor /1 No paper Paper
8 PS8 Fo|d|ng passage sensor Paper No paper
9 PS17 Over|ap home sensor Home pos|-
t|on
Other than
home pos|-
t|on
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71 10 PS18 Fo|d|ng ma|n scan a||gnment home sensor /
Fr1
Other than
home pos|-
t|on
Home pos|-
t|on
11 PS49 Fo|d|ng ma|n scan a||gnment home sensor /
Fr2
12 PS20 1st fo|d|ng b|ade home sensor /1
13 PS21 1st fo|d|ng b|ade home sensor /2 Home pos|-
t|on
Other than
home pos|-
t|on
14 PS22 2nd fo|d|ng b|ade home sensor/1 Other than
home pos|-
t|on
Home pos|-
t|on
15 PS23 2nd fo|d|ng b|ade home sensor /2 Home pos|-
t|on
Other than
home pos|-
t|on
16 PS24 Fo|d|ng ex|t home sensor
17 PS9 Tr|-fo|d|ng ex|t sensor Paper No paper
18 PS10 Tr|-fo|d|ng paper fu|| sensor Other than fu|| Fu||
19 PS11 Sub tray ex|t sensor Paper No paper
20 PS12 Sub tray paper fu|| sensor Other than fu|| Fu||
21 PS44 Fo|d|ng sensor /2 No paper Paper
22 PS19 Fo|d|ng ma|n scan a||gnment home sensor /
Rr
Home pos|-
t|on
Other than
home pos|-
t|on
23 PS46 Gu|de shaft home sensor
24 HS2/
HS4
O||ncher start sensors /Rt and /|t No c||nch O||nch
33 PS13 Sadd|e st|tch|ng paper sensor No paper Paper
34 PS14 Bund|e sensor /1
35 PS15 Bund|e sensor /2 No paper Paper
36 PS16 Bund|e reg|strat|on p|ate home sensor Other than
home pos|-
t|on
Home pos|-
t|on
37 PS25 Stap|er movement home sensor Home pos|-
t|on
Other than
home pos|-
t|on
38 PS26 O||ncher up down home sensor Other than
home pos|-
t|on
Home pos|-
t|on
39 PS27 Sadd|e st|tch|ng press home sensor Home pos|-
t|on
Other than
home pos|-
t|on
40 PS28 Sadd|e st|tch|ng a||gnment home sensor /Rt
41 PS29 Sadd|e st|tch|ng a||gnment home sensor /|t
42 PS33 Bund|e c||p upper ||m|t sensor pper ||m|t Not at upper
||m|t
43 PS30 Bund|e c||p |ower ||m|t sensor |ower ||m|t Not at |ower
||m|t
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71 44 PS32 Bund|e arm home sensor Home pos|-
t|on
Other than
home pos|-
t|on
45 PS31 Bund|e arm rotat|on home sensor
46 PS34 Bund|e reg|strat|on home sensor
47 PS35 Bund|e press stage up down home sensor
48 PS45 Bund|e press stage up down upper ||m|t sen-
sor
pper ||m|t Not at upper
||m|t
49 PS37 Bund|e press home sensors Other than
home pos|-
t|on
Home pos|-
t|on
50 PS47 Bund|e press |ower ||m|t sensor Not at |ower
||m|t
|ower ||m|t
51 PS48 Scraps press home sensor Other than
home pos|-
t|on
Home pos|-
t|on
52 PS40 Scraps box set sensor Set Not set
53 PS41 Tr|mmer scraps fu|| sensor Other than fu|| Fu||
54 PS36 Bund|e press movement home sensor Home pos|-
t|on
Other than
home pos|-
t|on
55 PS38 Bund|e arm ass|st home sensor
56 PS39 Bund|e arm ass|st upper ||m|t sensor Not at upper
||m|t
pper ||m|t
57 SW1 Stap|er empty sw|tch /Rt No stap|e Stap|e
58 SW2 Stap|er empty sw|tch /|t
59 HS1 Stap|er home sensor /Rt Other than
home pos|-
t|on
Home pos|-
t|on
60 HS3 Stap|er home sensor /|t
61 PS50 Tr|mmer b|ade home sensor Home pos|-
t|on
Other than
home pos|-
t|on
62 PS51 Tr|mmer b|ade upper ||m|t sensor Not at upper
||m|t
pper ||m|t
63 PS52 Tr|mmer press upper ||m|t sensor
64 PS53 Tr|mmer press home sensor |ower ||m|t Not at |ower
||m|t
65 PS42 Front door sensor /Rt Open O|ose
66 PS43 Front door sensor /|t
67 PS54 Bund|e sensor /4 Paper No paper
68 PS55 Tr|mmer reg|strat|on sensor Reg|strat|on
pos|t|on
Other than
reg|strat|on
pos|t|on
69 PS56 Fo|d|ng sub scan a||gnment home sensor Home pos|-
t|on
Other than
home pos|-
t|on
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71 70 PS57 Bund|e ex|t sensor /2 No paper Paper
71 PS58 Bund|e tray set sensor Not set Set
72 PS59 Tr|mmer board rep|acement sensor Rep|ace Not rep|ace
75 PS61 Bund|e tray paper fu|| sensor Fu|| Other than fu||
77 PS60 Fo|d|ng entrance sensor No paper Paper
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372 1 PS35 Rear stopper home sensor Home pos|-
t|on
Other than
home pos|-
t|on
2 PS33 lntermed|ate ro||er home sensor
3 PS32 Stack ass|st home sensor
4 PS14 Stap|er rotat|on home sensor Other than
home pos|-
t|on
Home pos|-
t|on
5 PS11 Stap|er movement home sensor Home pos|-
t|on
Other than
home pos|-
t|on
6 PS34 Stap|e scraps box set sensor Set Not set
7 PS30 Sub tray paper fu|| sensor Other than fu|| Fu||
8 PS1 Sub tray paper ex|t sensor Paper No paper
9 PS5 Stacker entrance sensor
10 PS4 FNS entrance sensor No paper Paper
11 PS15 Oounter reset sensor Reset pos|-
t|on
Other than
reset pos|t|on
12 PS12 Paper ex|t open|ng sensor Other than
home pos|-
t|on
Home pos|-
t|on
13 PS10 Ma|n tray paper ex|t sensor Paper No paper
14 PS3 Tray |ower ||m|t sensor |ower ||m|t Not at |ower
||m|t
15 PS7 Stap|er paper ex|t upper ||m|t sensor Not at upper
||m|t
pper ||m|t
16 PS2 Tray upper ||m|t sensor pper ||m|t Not at upper
||m|t
21 PS47 Stap|e ready sensor /Fr Other than
ready
Ready
22 PS43 Oartr|dge set sensor /Fr No cartr|dge Oartr|dge
23 PS45 Stap|e empty sensor /Fr No stap|e No stap|e
24 PS41 Stap|er home sensor /Fr Other than
home pos|-
t|on
Home pos|-
t|on
25 PS46 Stap|e ready sensor /Rr Other than
ready
Ready
26 PS42 Oartr|dge set sensor /Rr No cartr|dge Oartr|dge
27 PS44 Stap|e empty sensor /Rr No stap|e Stap|e
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372 28 PS40 Stap|er home sensor /Rr Other than
home pos|-
t|on
Home pos|-
t|on
30 PS20 Stacker empty sensor No paper Paper
31 PS9 Paper ex|t arm home sensor Other than
home pos|-
t|on
Home pos|-
t|on
32 MS1 Door sw|tch Open O|ose
33 PS31 A||gnment home sensor /Fr Home pos|-
t|on
Other than
home pos|-
t|on
34 PS8 A||gnment home sensor /Rr
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772 1 PS1 Sub tray paper ex|t sensor Paper No paper
2 PS4 FNS Entrance sensor No paper Paper
3 PS19 Sub tray fu|| sensor Fu|| Other than fu||
4 PS12 Paper ex|t open|ng home sensor Other than
the c|osed
pos|t|on
O|osed
pos|t|on
5 PS16 Gate home sensor Other than
home pos|-
t|on
Home pos|-
t|on
6 PS6 Ma|n tray paper ex|t sensor Paper No paper
7 PS18 Sh|ft ro||er home sensor Other than
home pos|-
t|on
Home pos|-
t|on
10 PS3 Ma|n tray |ower ||m|t sensor |ower ||m|t Not at |ower
||m|t
12 PS2 Ma|n tray upper ||m|t sensor pper ||m|t Not at upper
||m|t
13 PS7 Stap|er paper ex|t upper ||m|t sensor Other than
the stand-by
pos|t|on
Stand-by
pos|t|on
14 PS15 Oounter reset sensor Paper No paper
17 PS5 Stacker entrance sensor
18 PS8 A||gnment home sensor /p Home pos|-
t|on
Other than
home pos|-
t|on
19 PS9 Paper ex|t be|t home sensor
20 PS11 Stap|er movement home sensor
21 PS13 Stap|er rotat|on home sensor
22 PS14 O||ncher rotat|on home sensor
23 PS20 Stacker empty sensor Paper No paper
24 MS1 Door sw|tch Open O|ose
25 PS31 Stap|er motor home sensor /Fr Other than
home pos|-
t|on
Home pos|-
t|on
26 PS30 Stap|er motor home sensor /Rr
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772 27 SW4 Stap|e empty sw|tch /Fr No stap|e Stap|e
28 SW2 Stap|e empty sw|tch /Rr
29 SW4 Stap|e empty sw|tch /Fr (crown stap|e}
30 SW2 Stap|e empty sw|tch /Rr (crown stap|e}
31 SW3 Oartr|dge sw|tch /Fr No cartr|dge Oartr|dge
32 SW1 Oartr|dge sw|tch /Rr
35 PS33 O||ncher motor home sensor /Fr Other than
home pos|-
t|on
Home pos|-
t|on
36 PS32 O||ncher motor home sensor /Rr
41 PS22 Fo|d|ng kn|fe home sensor Other than
home pos|-
t|on
Home pos|-
t|on
42 PS23 Sadd|e st|tch|ng stopper home sensor Home pos|-
t|on
Other than
home pos|-
t|on
43 PS24 A||gnment home sensor /|w
44 PS25 Fo|d|ng paper ex|t sensor Paper No paper
45 PS26 Fo|d|ng pass-through sensor
46 PS29 Fo|d|ng fu|| sensor Fu|| Other than fu||
49 PS201 Paper pass-through sensor /p (Pl} Paper No paper
50 PS206 Paper pass-through sensor /|w (Pl}
57 PS301 Punch home sensor (PK} Other than
home pos|-
t|on
Home pos|-
t|on
58 PS306 Punch encoder sensor (PK} ||ght b|ock|ng Exposure
59 PS302 Punch scraps box fu|| sensor (PK} Other than fu|| Fu||
60 PS304 Punch scraps box set sensor (PK} set Not set
61 PS303 Punch sh|ft home sensor (PK} Home pos|-
t|on
Other than
home pos|-
t|on
62 PS305 Sw|ng edge face detect|on 5 (PK} Paper No paper
63 Sw|ng edge face detect|on 4 (PK}
64 Sw|ng edge face detect|on 3 (PK}
65 Sw|ng edge face detect|on 2 (PK}
66 Sw|ng edge face detect|on 1 (PK}
73 PS202 Paper empty sensor /p (Pl} No paper Paper
74 PS203 Paper set sensor /p (Pl}
75 PS205 Tray upper ||m|t sensor /p (pper stage} (Pl} Not at upper
||m|t
pper ||m|t
76 PS204 Tray |ower ||m|t sensor /p (pper stage} (Pl} Not at |ower
||m|t
|ower ||m|t
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772 77 PlOB Sheet feeder manua| start/c|ear SW (Pl} OFF ON
78 Sheet feeder manua| punch button SW (Pl}
79 Sheet feeder manua| funct|on se|ect|on but-
ton SW (Pl}
80 MS201 Oover sheet open/c|ose detect|on (Pl} Open O|ose
81 PS207 Paper empty sensor /|w (Pl} No paper Paper
82 PS212 Paper set sensor /|w (Pl}
83 PS209 Tray upper ||m|t sensor /|w (|ower stage tray}
(Pl}
pper ||m|t Not at upper
||m|t
84 PS210 Tray |ower ||m|t sensor /|w (|ower stage tray}
(Pl}
|ower ||m|t Not at |ower
||m|t
86 PS208 | s|zesensor /|w (Pl} No paper Paper
|
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73 1 PS4 Entrance sensor Paper No paper
2 PS11 Sub tray paper ex|t sensor
3 PS7 Oonveyance sensor /1
4 PS16 Oonveyance sensor /2 (|S-501 on|y}
5 PS17 Oonveyance sensor /3 (|S-501 on|y} Paper No paper
6 PS18 Tandem ex|t sensor (|S-501 on|y}
7 PS3 Stacker tray upper ||m|t sensor pper ||m|t Not at upper
||m|t
8 PS6 Paper empty sensor Fu|| Other than fu||
9 PS13 2000 sheets stacked sensor ON OFF
10 PS19 Paper detect|on sensor
11 PS14 5000 sheets stacked sensor
12 PS9 Sub tray fu|| sensor Fu|| Other than fu||
13 PS1 Stacker tray set sensor Set Not set
14 RS1 Hand cart reset sw|tch
15 PS15 Stacker tray arm re|ease sensor ON OFF
16 TOB Paper ex|t sw|tch
17 MS1 Door sw|tch Open O|ose
18 RS2 JAM door sw|tch
19 PS8 Sub tray door sensor
20 MS2 Stacker tray upper ||m|t sw|tch pper ||m|t Not at upper
||m|t
21 MS3 Stacker tray |ower ||m|t sw|tch |ower ||m|t Not at |ower
||m|t
22 PS12 A||gnment home sensor Home pos|-
t|on
Other than
home pos|-
t|on
23 PS11 Sh|ft un|t home sensor
24 PS5 Gr|p conveyance home sensor
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75 41 PS2 lntermed|ate sensor Paper No paper


42 MS1 lnter|ock sw|tch ON OFF
46 PS1 Entrance sensor Paper No paper
48 PS3 Paper ex|t sensor
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10.7.3 Output check
|oad operat|ons can be checked and adjusted (output check} us|ng th|s output check.
A. Procedure
B. L|st of |oads
1. "Serv|ce Mode Menu screen"
Press [05 State Oonf|rmat|on|.
2. "State Oonf|rmat|on Menu screen"
Press [01 l/O Oheck Mode|.
3. "l/O Oheck Mode screen"
Enter an output check code w|th the f|ne numer|c keys.
4. Press [Access| key to sw|tch to the mu|t| mode.
5. Enter the mu|t| code w|th the f|ne numer|c buttons.
6. Press the Start key.
The spec|f|ed |oad|ng operates.
7. Press the Stop key.
The spec|f|ed |oad|ng stops.
8. When execut|ng another output check of the s|gna| or |oad|ng operat|on, repeat steps 3 to 7.
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0 0 |1 Exposure |amp
1 0 M53,
MO14
Toner bott|e motor, toner bott|e c|utch /Y
3 M53,
MO15
Toner bott|e motor, toner bott|e c|utch /M
6 M53,
MO16
Toner bott|e motor, toner bott|e c|utch /O
9 M53,
MO17
Toner bott|e motor, toner bott|e c|utch /K
2 0 Hv/1 H|gh vo|tage un|t /1 (charg|ng/Y} No use a||owed |n the
f|e|d.
1 H|gh vo|tage un|t /1 (charg|ng/M}
2 H|gh vo|tage un|t /1(charg|ng/O}
3 H|gh vo|tage un|t /1 (charg|ng/K}
3 0 Hv/2 H|gh vo|tage un|t /2 (1st transfer/Y}
1 H|gh vo|tage un|t /2 (1st transfer/M}
2 H|gh vo|tage un|t /2 (1st transfer/O}
3 H|gh vo|tage un|t /2 (1st transfer/K}
4 H|gh vo|tage un|t /2 (1st transfer/Y, /M, /O, /K}
7 H|gh vo|tage un|t /2 (1st transfer/K}
4 0 Hv/2 H|gh vo|tage un|t /2 (separat|on}
1 H|gh vo|tage un|t /2 (separat|on: for measurement}
10. SERvlOE MODE
364
F|e|d Serv|ce ver1.0 Sep.2006
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5 0 PS11 PGO sensor output vo|tage Number between 0 and
255 |s d|sp|ayed on [lN|
area of the screen
2 PS8,
PS9
Oo|or reg|strat|on sensor output vo|tage
5 PS11 PGO sensor output vo|tage
6 PS8,
PS9
Oo|or reg|strat|on sensor
15 1 - OSRO data co||ect|on counter
2 Mode memory c|ear
98 OS Remote Oare memory |n|t|a||zat|on
18 1 PS65 AD center|ng sensor
2 PS1 Oenter|ng sensor (|} Number between 0 and
255 |s d|sp|ayed on [lN|
area of the screen
3 PS25 Oenter|ng sensor (PF}
4 MFDT
B/S, /
R
Mu|t| feed detect|on board /S, /R (PF}
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e20 0 SD7 P|ck-up so|eno|d /1
1 SD8 P|ck-up so|eno|d /2
2 SD9 P|ck-up so|eno|d /3
4 SD5 P|ck-up so|eno|d /BP
5 SD100 P|ck-up so|eno|d (|}
6 SD1 P|ck-up so|eno|d /1 (PF}
7 SD5 P|ck-up so|eno|d /1 (PF}
21 0 MO7 Paper feed c|utch /1
1 MO9 Paper feed c|utch /2
2 MO11 Paper feed c|utch /3
4 MO6 Paper feed c|utch /BP
5 MO101 Paper feed c|utch (|}
6 MO1 Paper feed c|utch /1 (PF}
7 MO4 Paper feed c|utch /1 (PF}
22 0 MO8 Pre-reg|strat|on c|utch /1
1 MO10 Pre-reg|strat|on c|utch /2
2 MO12 Pre-reg|strat|on c|utch /3
5 MO102 Pre-reg|strat|on c|utch (|}
23 0 M38 Paper ||ft motor /1
1 M39 Paper ||ft motor /2
2 M40 Paper ||ft motor /3
3 M35 Paper ||ft motor /BP (down}
4 M35 Paper ||ft motor /BP (up}
5 M100 Paper ||ft motor (|: down}
6 Paper ||ft motor (|: up}
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10. SERvlOE MODE
365
F|e|d Serv|ce ver1.0 Sep.2006
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e23 7 M2 Paper ||ft motor /1 (PF}
8 M3 Paper ||ft motor /2 (PF}
24 0 M34 2nd transfer pressure/re|ease motor
1 2nd transfer pressure (pressure pos|t|on 1}
2 2nd transfer pressure (pressure pos|t|on 2}
3 2nd transfer re|ease
25 0 M30 Reg|strat|on motor (1/2 speed}
1 Reg|strat|on motor (2/3 speed}
2 Reg|strat|on motor (1/1 speed}
3 Reg|strat|on motor (paper feed ||ne speed}
4 Reg|strat|on motor (Hard t|mer ON: 1/1 speed}
26 0 M31 |oop motor (1/2 speed}
1 |oop motor (2/3 speed}
2 |oop motor (1/1 speed}
3 |oop motor (paper feed ||ne speed}
27 0 M33 Reverse/ex|t motor (Forward rotat|on: 1/2 speed}
1 Reverse/ex|t motor (Forward rotat|on: 2/3 speed}
2 Reverse/ex|t motor (Forward rotat|on: 1/1 speed}
3 Reverse/ex|t motor (Forward rotat|on: Max. speed}
4 Reverse/ex|t motor (Reverse rotat|on: 1/2 speed}
5 Reverse/ex|t motor (Reverse rotat|on: 2/3 speed}
6 Reverse/ex|t motor (Reverse rotat|on: 1/1 speed}
7 Reverse/ex|t motor (Reverse rotat|on: Max. speed}
10 M55 Decur|er motor (Forward rotat|on: 1/2 speed}
11 Decur|er motor (Forward rotat|on: 2/3 speed}
12 Decur|er motor (Forward rotat|on: 1/1 speed}
13 Decur|er motor (Forward rotat|on: Max. speed}
14 Decur|er motor (Reverse rotat|on: 1/2 speed}
15 Decur|er motor (Reverse rotat|on: 2/3 speed}
16 Decur|er motor (Reverse rotat|on: 1/1 speed}
17 Decur|er motor (Reverse rotat|on: Max. speed}
20 M54 Paper ex|t motor (Forward rotat|on: 1/2 speed}
21 Paper ex|t motor (Forward rotat|on: 2/3 speed}
22 Paper ex|t motor (Forward rotat|on: 1/1 speed}
23 Paper ex|t motor (Forward rotat|on: Max. speed}
25 Paper ex|t motor (Reverse rotat|on: cont|nuous}
26 Paper ex|t motor (Reverse rotat|on: HP pos|t|on}
27 Paper ex|t motor (Reverse rotat|on: h|gh pressure
amount}
28 Paper ex|t motor (Reverse rotat|on: med|um pres-
sure amount}
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10. SERvlOE MODE
366
F|e|d Serv|ce ver1.0 Sep.2006
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e27 29 M54 Paper ex|t motor (Reverse rotat|on: |ow pressure
amount}
28 0 M41 Paper feed motor
1 M1 Paper feed motor (|}
2 M1 Paper feed motor (PF}
29 0 MO13 lntermed|ate conveyance c|utch /1
1 MO4 lntermed|ate conveyance c|utch /2
2 MO5 lntermed|ate conveyance c|utch /3
3 SD1 Be|t separat|on c|aw so|eno|d
5 FM1,
FM2
Paper feed ass|st fan /Fr, /Rr (|}
6 SD4 Tray |ock so|eno|d /1 (PF}
7 FM3,
FM4
Paper feed ass|st fan /Fr12, /Rr12 (Tray 4} (PF}
8 FM1,
FM2
Paper feed ass|st fan /Fr11, /Rr11 (Tray 4} (PF}
9 FM7,
FM8
Paper feed ass|st fan /Fr22, /Rr22 (Tray 5} (PF}
10 FM5,
FM6
Paper feed ass|st fan /Fr21, /Rr21 (Tray 5} (PF}
11 MO12 Pre-reg|strat|on c|utch (PF}
12 MO7 vert|ca| conveyance c|utch /1 (PF}
13 MO8 vert|ca| conveyance c|utch /2 (PF}
14 MO9 vert|ca| conveyance c|utch /3 (PF}
15 MO10 Hor|zonta| conveyance c|utch /1 (PF}
16 MO11 Hor|zonta| conveyance c|utch /2 (PF}
17 SD2,
SD3
Shutter so|eno|d /Fr1, /Rr1 (PF}
19 SD6,
SD7
Shutter so|eno|d /Fr2, /Rr2 (PF}
21 SD4 Tray |ock so|eno|d /1 (PF}
22 SD8 Tray |ock so|eno|d /2 (PF}
23 MO2 Separat|on c|utch /1 (PF}
24 MO5 Separat|on c|utch /2 (PF}
25 FM9,
FM10
vent||at|on fan/1, /2 (PF}
26 HTR3,
FM11,
FM12
Fan heater /p, Dehum|d|f|er fan /1, /2 (HT}
28 HTR4,
FM13,
FM14
Fan heater, Dehum|d|f|er fan /3, /4 (HT}
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10. SERvlOE MODE
367
F|e|d Serv|ce ver1.0 Sep.2006
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e29 30 HTR1 Temperature adjustment tray 33O, Heat p|pe
70O (tray 4} (|}
32 0 M3 Po|ygon motor /Y (1/1 rotat|on}
1 M4 Po|ygon motor /M (1/1 rotat|on}
2 M5 Po|ygon motor /O (1/1 rotat|on}
3 M6 Po|ygon motor /K (1/1 rotat|on}
4 M3,
M4,
M5,
M6
Po|ygon motor /Y, /M, /O, /K (1/1 rotat|on}
5 M3 Po|ygon motor /Y (rotates at adjustment va|ue}
6 M4 Po|ygon motor /M (rotates at adjustment va|ue}
7 M5 Po|ygon motor /O (rotates at adjustment va|ue}
8 M6 Po|ygon motor /K (rotates at adjustment va|ue}
9 M3,
M4,
M5,
M6
Po|ygon motor /Y, /M, /O, /K
(rotates at adjustment va|ue}
33 0 lNDE
B/Y
lNDEvB /Y
1 lNDE
B/M
lNDEvB /M
2 lNDE
B/O
lNDEvB /O
3 lNDE
B/K
lNDEvB /K
4 lNDE
B/Y, /
M, /O,
/K
lNDEvB /Y, /M, /O, /K
34 0 - Shad|ng correct|on operat|on
36 3 PS8 Oo|or reg|strat|on sensor /Fr Number between 0 and
255 |s d|sp|ayed on [lN|
area of the screen
4 PS9 Oo|or reg|strat|on sensor /Rr
37 0 - |D a|arm measurement |D a|arm va|ue can be
checked on the adjust-
ment ||st of ||st output.
91 |D1 /2 a|arm data c|ear /Y
92 |D1 /2 a|arm data c|ear /M
93 |D1 /2 a|arm data c|ear /O
94 |D1 /2 a|arm data c|ear /K
99 |D1/2 a|arm data c|ear /Y, /M, /O, /K
38 0 M1 Scanner motor (rec|procat|ng dr|ver 1} 11x17, magn|f|cat|on
100%, one scann|ng
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10. SERvlOE MODE
368
F|e|d Serv|ce ver1.0 Sep.2006
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e38 1 M1 Scanner motor (rec|procat|ng dr|ver 2} 11x17, magn|f|cat|on
100%, cont|nuous scan-
n|ng
2 Scanner motor (rec|procat|ng dr|ver 3} 11x17, magn|f|cat|on
400%, cont|nuous scan-
n|ng
3 Scanner motor (rec|procat|ng dr|ver 4} 11x17, magn|f|cat|on
50%, cont|nuous scan-
n|ng
4 Scanner motor (rec|procat|ng dr|ver 5} 8
1
/2 x11, magn|f|cat|on
100%, cont|nuous scan-
n|ng
5 Scanner motor (home pos|t|on search}
6 Scanner motor (back scan pos|t|on move}
7 Scanner motor (back scan AOS operat|on + scan
operat|on}
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y41 0 M14 Drum motor /Y (1/2 speed}
1 Drum motor /Y (2/3 speed}
2 Drum motor /Y (1/1 speed}
3 M15 Drum motor /M (1/2 speed}
4 Drum motor /M (2/3 speed}
5 Drum motor /M (1/1 speed}
6 M16 Drum motor /O (2/3 speed}
7 Drum motor /O (1/2 speed}
8 Drum motor /O (1/1 speed}
9 M17 Drum motor /K (2/3 speed}
10 Drum motor /K (1/2 speed}
11 Drum motor /K (1/1 speed}
12 M18 Transfer be|t motor (2/3 speed}
13 Transfer be|t motor (1/2 speed}
14 Transfer be|t motor (1/1 speed}
42 0 M2 Scanner fan
1 M25 lPB fan/2
2 M42 DOPS fan
3 M37 Fus|ng vent||at|on fan
4 M48 Oharge |ntake fan
5 M47 Ma|n body fan
6 M43,
M44
Wr|t|ng |ntake fan /1, /2
7 M45,
M46
Deve|op|ng fan /1, /2
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F|e|d Serv|ce ver1.0 Sep.2006
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M27,
M28
Tuck|ng fan /1, /2, /3
9 M12 Drum fan /1
10 M13 Drum fan /2
11 M61,
62, 63
Paper ex|t fan /1, /2, /3
12 M66 AD fan /1
13 M36 Deodor|zat|on fan
14 M10 Fus|ng be|t vent||at|on fan
15 M65 Fus|ng fan /|w
16 FM3 Dehum|d|f|er fan /1, /2 (|}
17 FM4 Dehum|d|f|er fan /3, /4 (|}
18 FM11,
FM12
Dehum|d|f|er fan /1, /2 (PF}
19 FM13,
FM14
Dehum|d|f|er fan /3, /4 (PF}
20 M67 AD fan /2
43 1 TOT/1 Tota| counter /1
2 TOT/2 Tota| counter /2
6 KOT Key counter
45 0 |2, |3,
|4, |5
Fus|ng heater |amp /1, /2, /3, /4 (powered ON
s|mu|taneous|y}
Temperature detect|on of
fus|ng upper heat|ng ro||er
center
1 Temperature detect|on of
fus|ng upper heat|ng ro||er
edge
2 Temperature detect|on of
fus|ng |ower pressure
ro||er center
3 Temperature detect|on of
fus|ng |ower pressure
ro||er edge
4 |2, |3,
|4, |5
Fus|ng heater |amp/1, /2, /3, /4 (powered ON
s|mu|taneous|y}
Non-contact sensor on
fus|ng |ower ro||er
5 Non-contact sensor on
fus|ng |ower ro||er
8 Proper temperature at |d|e
(at warm|ng up}
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10. SERvlOE MODE
370
F|e|d Serv|ce ver1.0 Sep.2006
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TEMS/1
Fus|ng heater |amp/1 temperature contro| Number between 0 and
255 |s d|sp|ayed on [lN|
area of the screen
12 |3,
TEMS/3
Fus|ng heater |amp/2 temperature contro|
13 |4,
TEMS/1
Fus|ng heater |amp/3 temperature contro|
14 |5,
TEMS/2
Fus|ng heater |amp/4 temperature contro|
46 0 - |D1/2 |aser em|ss|on t|m|ng adjustment (ma|n
scann|ng}
47 0 M29 Fus|ng motor (Forward rotat|on: 1/2 speed}
1 Fus|ng motor (Forward rotat|on: 2/3 speed}
2 Fus|ng motor (Forward rotat|on: 1/1 speed}
3 Fus|ng motor (Reverse rotat|on: pressure re|ease
operat|on ON, norma| rotat|on}
4 Fus|ng motor (Reverse rotat|on: pressure pos|t|on
move}
5 Fus|ng motor (Reverse rotat|on: re|ease pos|t|on
move}
9 Fus|ng ro||er press (cont|nuous rotat|on 1/2
speed}
10 Fus|ng ro||er press (cont|nuous rotat|on 2/3
speed}
11 Fus|ng ro||er press (cont|nuous rotat|on 1/1
speed}
13 M29,
|2, |3,
|4, |5
Fus|ng ro||er press (ON a|| heaters at the same
t|me}
48 0 M19 1st transfer pressure/re|ease motor (rotate con-
stant|y}
1 1st transfer pressure/re|ease motor (stop at
re|ease pos|t|on}
2 1st transfer pressure/re|ease motor (stop at B&W
mode fus|ng pos|t|on}
3 1st transfer pressure/re|ease motor (stop at co|or
mode pressure pos|t|on}
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1 Deve|op|ng motor/Y (1/2 speed}
2 Deve|op|ng motor/Y (1/3 speed}
3 M21 Deve|op|ng motor/M (1/1 speed}
4 Deve|op|ng motor/M (1/2 speed}
5 Deve|op|ng motor/M (1/3 speed}
6 M22 Deve|op|ng motor/O (1/1 speed}
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10. SERvlOE MODE
371
F|e|d Serv|ce ver1.0 Sep.2006
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n50 7 M22 Deve|op|ng motor/O (1/2 speed}
8 Deve|op|ng motor/O (1/3 speed}
9 M23 Deve|op|ng motor/K (1/1 speed}
10 Deve|op|ng motor/K (1/2 speed}
11 Deve|op|ng motor/K (1/3 speed}
12 M20 Y co|or deve|op|ng un|t rotat|on
13 M21 M co|or deve|op|ng un|t rotat|on
14 M22 O co|or deve|op|ng un|t rotat|on
15 M23 BK co|or deve|op|ng un|t rotat|on
16 M20,
M21,
M22
YMO co|or deve|op|ng un|t rotat|on
17 M20,
M21,
M22,
M23
A|| co|ors deve|op|ng un|t rotat|on
51 0 E|/Y Eraser |amp/Y
1 E|/M Erasure |amp/M
2 E|/O Erasure |amp/O
3 E|/K Erasure |amp/K
54 0 M49 Toner supp|y motor /Y
3 M50 Toner supp|y motor /M
6 M51 Toner supp|y motor /O
9 M52 Toner supp|y motor /K
12 MO14 Toner bott|e c|utch /Y
13 MO15 Toner bott|e c|utch /M
14 MO16 Toner bott|e c|utch /O
15 MO17 Toner bott|e c|utch /K
55 0 SD2 Oo|or reg|strat|on shutter so|eno|d
1 SD3 PGO shutter so|eno|d
56 0 - Status |nd|cator |amp (PAT1 ||ght|ng}
1 Status |nd|cator |amp (PAT2 ||ght|ng}
2 Status |nd|cator |amp (PAT3 ||ght|ng}
3 Status |nd|cator |amp (PAT4 ||ght|ng}
58 0 TORS /Y TOR sensor /Y
1 TORS /M TOR sensor /M
2 TORS /O TOR sensor /O
3 TORS /K TOR sensor /K
D
F60 1 M301 Or|g|na| feed motor (Forward rotat|on: 300mm/
sec}
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10. SERvlOE MODE
372
F|e|d Serv|ce ver1.0 Sep.2006
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F60 2 M301 Or|g|na| feed motor (Forward rotat|on: 400mm/
sec}
3 Or|g|na| feed motor (Forward rotat|on: 900mm/
sec}
4 Or|g|na| feed motor (Reverse rotat|on: 300mm/
sec}
5 Or|g|na| feed motor (Reverse rotat|on: 400mm/
sec}
6 Or|g|na| feed motor (Reverse rotat|on: 900mm/
sec}
7 M302 Or|g|na| feed motor (Forward rotat|on: 300mm/
sec}
8 Or|g|na| feed motor (Forward rotat|on: 400mm/
sec}
9 Or|g|na| feed motor (Forward rotat|on: 900mm/
sec}
10 Or|g|na| feed motor (Reverse rotat|on: 300mm/
sec}
11 Or|g|na| feed motor (Reverse rotat|on: 400mm/
sec}
12 Or|g|na| feed motor (Reverse rotat|on: 900mm/
sec}
13 M303 Or|g|na| reverse/ex|t motor (Forward rotat|on:
300mm/sec}
14 Or|g|na| reverse/ex|t motor (Forward rotat|on:
400mm/sec}
15 Or|g|na| reverse/ex|t motor (Forward rotat|on:
900mm/sec}
16 Or|g|na| reverse/ex|t motor (Reverse rotat|on:
300mm/sec}
17 Or|g|na| reverse/ex|t motor (Reverse rotat|on:
400mm/sec}
18 Or|g|na| reverse/ex|t motor (Reverse rotat|on:
900mm/sec}
19 SD302 Or|g|na| reverse so|eno|d
20 SD301 Or|g|na| paper ex|t so|eno|d
21 MO301 Or|g|na| reg|strat|on c|utch
F
D
70 1 M1 Entrance conveyance motor
2 M2 Punch conveyance motor
3 M3 lntermed|ate conveyance motor
4 M4 1st fo|d|ng motor (Forward rotat|on}
5 1st fo|d|ng motor (Reverse rotat|on}
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10. SERvlOE MODE
373
F|e|d Serv|ce ver1.0 Sep.2006
F
D
70 6 M5 2nd fo|d|ng motor (Forward rotat|on}
7 2nd fo|d|ng motor (Reverse rotat|on}
8 M6 3rd fo|d|ng motor (Forward rotat|on}
9 3rd fo|d|ng motor (Reverse rotat|on}
10 M7 Pl conveyance motor
11 M8 Paper ||ft motor /p (down}
12 Paper ||ft motor /p (up}
13 M9 Paper ||ft motor /|w (down}
14 Paper ||ft motor /|w (up}
15 M17 Ma|n tray paper ex|t motor
21 M10 Punch motor (3 ho|es/4 ho|es}
22 Punch motor (2 ho|es}
23 M11 Tray up/down motor (home pos|t|on search}
24 M12 A||gnment p|ate (home pos|t|on search}
26 M13 Punch reg|strat|on motor
27 M14 1st fo|d|ng re|ease motor (conveyance pos|t|on
move}
28 1st fo|d|ng re|ease motor (fo|d|ng pos|t|on move} ON: Fo|d pos|t|on
OFF: Oonveyance pos|t|on
29 M15 2nd fo|d|ng re|ease motor (conveyance pos|t|on
move}
30 2nd fo|d|ng re|ease motor (fo|d|ng pos|t|on move} ON: Fo|d pos|t|on
OFF: Oonveyance pos|t|on
31 M16 3rd fo|d|ng re|ease motor (conveyance pos|t|on
move}
32 3rd fo|d|ng re|ease motor (fo|d|ng pos|t|on move} ON: Fo|d pos|t|on
OFF: Oonveyance pos|t|on
61 SD1 Entrance gate so|eno|d
62 SD3 S s|ze gate so|eno|d
63 SD4 | s|ze gate so|eno|d
64 SD5 Ro||er so|eno|d /1
65 SD6 Ro||er so|eno|d /2
66 SD7 Ro||er so|eno|d /3
67 SD8 Ro||er so|eno|d /4
68 SD9 Sub tray gate so|eno|d
69 SD12 Paper ex|t so|eno|d
70 SD13 Pl P|ck-up so|eno|d /p
71 SD14 Pl P|ck-up so|eno|d /|w
72 SD15 Fo|d|ng gate so|eno|d
74 SD18 2nd fo|d|ng ro||er so|eno|d
75 O|1 Pl reg|strat|on c|utch /p
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10. SERvlOE MODE
374
F|e|d Serv|ce ver1.0 Sep.2006
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5
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0
F
D
70 76 O|2 Pl reg|strat|on c|utch /|w
82 MFDB1 Mu|t| feed detect|on board /1 (O|K output}
89 FDOB FD operat|on board (|||um|nate a|| |EDs}
90 JAMlB Jam |nd|cator board (|||um|nate a|| |EDs}
S
D
71 1 M1 Entrance conveyance motor
2 M2 Hor|zonta| conveyance motor
3 M3 Fo|d|ng entrance motor
4 M4 Fo|d|ng conveyance motor (Forward rotat|on}
5 Fo|d|ng conveyance motor (Reverse rotat|on}
6 M6 R|ght ang|e conveyance motor
7 M29 Stap|er motor /Rt (stap||ng once}
8 M30 Stap|er motor /|t (stap||ng once}
9 M5 Bund|e paper ex|t motor
10 M8 Fo|d|ng sub scan a||gnment ex|t motor
21 M5 Bund|e paper ex|t motor (home pos|t|on search}
24 M7 Fo|d|ng ma|n scan a||gnment motor /Fr (home
pos|t|on search}
25 Fo|d|ng ma|n scan a||gnment motor /Fr (a||gnment} Ava||ab|e after home pos|-
t|on search (71-24}
27 M8 Fo|d|ng ma|n scan a||gnment ex|t motor (home
pos|t|on search}
29 M9 Sadd|e st|tch|ng a||gnment motor /Rt (home pos|-
t|on search}
30 Sadd|e st|tch|ng a||gnment motor /Rt (forward
movement}
Ava||ab|e after home pos|-
t|on search (71-29}
31 M10 Bund|e arm motor (home pos|t|on search}
32 Bund|e arm motor (forward movement} Ava||ab|e after home pos|-
t|on search (71-32}
33 M11 Bund|e c||p motor (home pos|t|on search}
34 M12 Bund|e reg|strat|on motor (home pos|t|on search}
35 M13 Over|ap motor (home pos|t|on search}
36 M14 Fo|d|ng ma|n scan a||gnment motor/Rr (home
pos|t|on search}
37 Fo|d|ng ma|n scan a||gnment motor/Rr (forward
movement}
39 M15 Stap|er movement motor (home pos|t|on search}
40 Stap|er movement motor
41 M16 Sadd|e st|tch|ng a||gnment motor/|t (home pos|-
t|on search}
42 M16 Sadd|e st|tch|ng a||gnment motor/|t (|nward
movement}
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0
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10. SERvlOE MODE
375
F|e|d Serv|ce ver1.0 Sep.2006
S
D
71 43 M17 Bund|e press movement motor (home pos|t|on
search}
44 M18 1st fo|d|ng b|ade motor (home pos|t|on search}
45 M19 2nd fo|d|ng b|ade motor (home pos|t|on search}
46 M20 O||ncher up down motor (home pos|t|on search}
47 O||ncher up down motor (stap||ng}
48 M21 Sadd|e st|tch|ng press motor (home pos|t|on
search}
49 M22 Bund|e arm rotat|on motor (home pos|t|on search}
50 M23 Bund|e press motor (home pos|t|on search}
51 M24 Bund|e press stage up down motor (home pos|-
t|on search}
52 M25 Gu|de shaft motor (home pos|t|on search}
53 M31 Tr|mmer b|ade motor (home pos|t|on search}
54 Tr|mmer b|ade motor (tr|mm|ng pos|t|on}
55 M32 Tr|mmer press motor (home pos|t|on search}
56 Tr|mmer press motor (upper ||m|t search}
57 Tr|mmer press motor (press|ng} Ava||ab|e after home pos|-
t|on search (71-55}
58 Tr|mmer press motor (movement to tr|mmer board
re|ease pos|t|on}
59 M10 Bund|e arm motor (|nward movement}
60 M23 Bund|e press motor (press}
61 M24 Bund|e press stage up down motor (up}
62 Bund|e press stage up down motor (home pos|-
t|on search for the bund|e reg|strat|on p|ate}
63 M32 Tr|mmer board forced move
65 M33 Tr|mmer padd|e motor (Forward rotat|on}
66 Tr|mmer padd|e motor (Reverse rotat|on}
71 SD1 Entrance gate so|eno|d
72 SD2 R|ght ang|e conveyance gate so|eno|d
73 SD3 Hor|zonta| conveyance gate so|eno|d
74 SD4 Ro||er re|ease so|eno|d /4
75 SD5 Ro||er re|ease so|eno|d /1 (ro||er press}
76 Ro||er re|ease so|eno|d /1 (ro||er re|ease}
77 SD6 Ro||er re|ease so|eno|d /2
78 SD7 Ro||er re|ease so|eno|d /3 (ro||er press}
79 Ro||er re|ease so|eno|d /3 (ro||er re|ease}
80 SD8 Fo|d|ng un|t |ock so|eno|d (|ock}
81 Fo|d|ng un|t |ock so|eno|d (re|ease}
82 SD11 Tr|mmer board so|eno|d (ON once}
83 Tr|mm|ng board so|eno|d (ON tw|ce}
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10. SERvlOE MODE
376
F|e|d Serv|ce ver1.0 Sep.2006
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71 86 O|1 Tr|-fo|d|ng ex|t c|utch
87 FM1 Scraps remova| fan motor
90 JAMlB
/2
Jam |nd|cator board /2 (|ED ||ght|ng}
95 - Tr|mmer board so|eno|d operat|on counter c|ear Perform after rep|ac|ng the
tr|mmer board.
98 M26 Bund|e arm ass|st motor
F
S
-
5
0
372 1 M1 Oonveyance motor (1000mm/sec}
6 M3 Tray up down motor (home pos|t|on search}
7 Tray up down motor (|ower ||m|t move}
8 Tray up down motor (stap|e mode up down}
11 M22 A||gnment motor /Fr (home pos|t|on search}
12 A||gnment motor /Fr (A4S standby pos|t|on move}
13 A||gnment motor /Fr (A4S pos|t|on move}
14 A||gnment motor /Fr (A4S standby pos|t|on move}
16 M7 Ma|n tray Paper ex|t motor (800mm/sec}
17 Ma|n tray Paper ex|t motor (205mm/sec}
21 M8 Paper ex|t open|ng motor (home pos|t|on search}
22 Paper ex|t open|ng motor (fu|| open|ng: approx.
55O}
23 Paper ex|t open|ng motor (ha|f open|ng: approx.
44O}
24 M8 Paper ex|t open|ng motor (sma|| open|ng: approx.
27O}
26 M31 Stap|er motor /Fr (need|es out, empty stap|e}
27 Stap|er motor /Fr (stap|e}
28 M30 Stap|er motor /Rr (need|es out, empty stap|e}
29 Stap|er motor /Rr (stap|e}
31 M11 Stap|er movement motor (home pos|t|on search}
32 Stap|er movement motor (A4 1 stap|e pos|t|on
move}
36 M13 Stacker entrance motor (1000mm/sec}
41 M26 Rear stopper motor (home pos|t|on search}
42 Rear stopper motor (stopper re|ease}
46 SD5 Bypass so|eno|d
47 SD2 Gate so|eno|d
48 SD9 Paper ex|t open|ng so|eno|d (ON/OFF}
49 SD7 lntermed|ate ro||er re|ease so|eno|d
51 M24 Stack ass|st motor (home pos|t|on search}
52 Stack ass|st motor (ass|st pos|t|on move}
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6
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0
0
10. SERvlOE MODE
377
F|e|d Serv|ce ver1.0 Sep.2006
F
S
-
6
0
772 56 M25 lntermed|ate ro||er open/c|ose motor (home pos|-
t|on search}
57 lntermed|ate ro||er open/c|ose motor (reverse
pos|t|on move}
61 M23 Paper ex|t arm motor (home pos|t|on search}
62 Paper ex|t arm motor (800mm/sec}
63 Paper ex|t arm motor (400mm/sec}
66 M6 Sub tray paper ex|t motor (1000mm/sec}
71 M5 A||gnment motor /Rr (home pos|t|on search}
72 A||gnment motor /Rr (A4S standby pos|t|on move}
73 A||gnment motor /Rr (A4S pos|t|on move}
74 A||gnment motor /Rr (A4S standby pos|t|on move}
76 M2 Padd|e motor (ON/OFF}
78 M5,
M22
A||gnment motor /Rr, /Fr (home pos|t|on search}
79 A||gnment motor /Rr, /Fr (A4 standby pos|t|on
move}
80 A||gnment motor /Rr, /Fr (A4 pos|t|on move}
90 JAMlB Jam |nd|cator board (|||um|nate a|| |EDs}
99 - No paper runn|ng mode 20 sheets of A3 w|th 2
stap|es
1 M1 FNS conveyance motor (667mm/sec}
3 M2 Sh|ft ro||er motor (home pos|t|on search}
6 M3 Ma|n tray up down motor (home pos|t|on search}
7 Ma|n tray up down motor (|ower ||m|t movement}
8 Ma|n tray up down motor (perat|on |n the ma|n tray
up/down motor stap|e mode}
10 M4 O||ncher rotat|on motor (home pos|t|on search}
11 M5 A||gnment motor /p (home pos|t|on search}
12 A||gnment motor /p (A4S standby pos|t|on move} Ava||ab|e after home pos|-
t|on search
13 M5 A||gnment motor /p (A||gnment operat|on} Ava||ab|e from the A4
pos|t|on
14 A||gnment motor /p (standby pos|t|on move} Ava||ab|e after a||gnment
operat|on
16 M7 Paper ex|t ro||er motor (stap|e mode}
17 Paper ex|t ro||er motor (fo|d|ng mode}
21 M8 Paper ex|t ro||er motor (home pos|t|on search}
22 Paper ex|t ro||er motor (open ang|e: A4S |n stap|e
mode}
Ava||ab|e after home pos|-
t|on search
26 M14 Stap|er motor /Fr (|n|t|a| operat|on conduct}
27 Stap|er motor /Fr (stap|e operat|on conduct}
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10. SERvlOE MODE
378
F|e|d Serv|ce ver1.0 Sep.2006
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6
5
0
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F
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6
0
772 28 M9 Stap|er motor /Rr (|n|t|a| operat|on conduct}
29 Stap|er motor /Rr (stap|e operat|on conduct}
31 M11,
M4
Stap|er movement motor, O||ncher rotat|on motor
(home pos|t|on search}
32 Stap|er movement motor, O||ncher rotat|on motor
(A4, 1-stap||ng pos|t|on}
36 M13 Stacker entrance motor (670mm/sec}
38 M6 Stap|er rotat|on motor (home pos|t|on search}
39 M16 A||gnment motor /|w (home pos|t|on search}
41 M18 Sadd|e st|tch|ng stopper motor (home pos|t|on
search}
42 Sadd|e st|tch|ng stopper motor (re|ease A4S stop-
per}
Ava||ab|e after home pos|-
t|on search
43 M19 Fo|d|ng kn|fe motor (1 cyc|e}
44 M20 Fo|d|ng conveyance motor (H|-speed}
45 SD4 Paper ex|t open|ng so|eno|d
46 SD5 Bypass gate so|eno|d
47 SD6 Tr|-fo|d|ng gate so|eno|d
48 SD51 Paper ass|st so|eno|d
49 SD7,
SD8
F|at st|tch|ng stopper re|ease so|eno|d /Fr, /Rr
53 M21 Sub tray ex|t motor (667mm/sec}
55 M12 Gate motor (home pos|t|on search}
58 M51 Paper ass|st motor (Forward rotat|on}
65 M302 Punch sh|ft motor (home pos|t|on search} (PK}
66 Punch sh|ft motor (PK}
69 M301 Punch motor (home pos|t|on search} (PK}
70 Punch motor (punch|ng} (PK}
83 M203 Oonveyance motor (667mm/sec} (Pl}
84 MO201 Oonveyance c|utch /p (Pl}
85 MO202 Oonveyance c|utch /|w (Pl}
86 M201 Tray ||ft motor /p (down: home pos|t|on search}
(Pl}
87 Tray ||ft motor /p (up} (Pl}
88 M202 Tray ||ft motor /|w (down: home pos|t|on search}
(Pl}
89 Tray ||ft motor /|w (up} (Pl}
90 SD201 P|ck-up so|eno|d /p (Pl}
91 SD202 P|ck-up so|eno|d /|w (Pl}
92 MO203 Reg|strat|on c|utch (Pl}
99 - No paper runn|ng mode
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6
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0
0
10. SERvlOE MODE
379
F|e|d Serv|ce ver1.0 Sep.2006
|
S
73 1 M2 Oonveyance motor
2 Oonveyance motor
3 M3 Sub tray paper ex|t motor
4 Sub tray paper ex|t motor
5 M6 Tandem conveyance motor
6 Tandem conveyance motor
7 M4 Gr|p conveyance motor
8 Gr|p conveyance motor
9 M7 A||gnment motor (|n|t|a| operat|on}
10 A||gnment motor
11 M5 Sh|ft un|t motor (home pos|t|on search}
12 Sh|ft un|t motor
13 M1 Stacker tray up down motor (down}
14 Stacker tray up down motor (up}
15 SD1 1st gate so|eno|d
16 SD10 2nd gate so|eno|d
17 SD9 Front stopper so|eno|d
18 SD3 Rear stopper so|eno|d
19 SD8 Paper press arm so|eno|d /3
20 SD6 Paper press arm so|eno|d /1
21 SD4 Front door |ock so|eno|d
SD5 Entrance conveyance |ock so|eno|d
22 SD11 Tandem conveyance |ock so|eno|d
23 SD2 Job part|t|on so|eno|d
24 SD7 Paper press arm so|eno|d /2
FM1,
FM3
Paper coo||ng fan motor /Fr, /M|
25 FM2,
FM6
Paper coo||ng fan motor /1, /2
26 FM5 Paper coo||ng fan motor /Rr
R

75 1 M1 Entrance conveyance motor


2 M5 Paper ex|t motor
7 M2,
M3,
M4
Paper fan /1, /2, /3
31 SD2 Decur|er gate so|eno|d /1 (SD2}
32 SD3 Decur|er gate so|eno|d /2 (SD3}
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10. SERvlOE MODE
380
F|e|d Serv|ce ver1.0 Sep.2006
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80 0 SD4 Paper ex|t so|eno|d


81 0 MO1 AD conveyance c|utch /1
1 MO2 AD conveyance c|utch /2
2 MO18 AD Pre-reg|strat|on c|utch
3 MO3 AD conveyance c|utch /3
82 0 SD10 AD gate so|eno|d
84 0 M32 AD reverse motor (1/2 speed} (Forward rotat|on}
1 AD reverse motor (2/3 speed} (Forward rotat|on}
2 AD reverse motor (1/1 speed} (Forward rotat|on}
3 AD reverse motor (470mm/s} (Forward rotat|on}
4 AD reverse motor (1000mm/s} (Forward rotat|on}
5 AD reverse motor (1/2 speed} (Reverse rotat|on}
6 AD reverse motor (2/3 speed} (Reverse rotat|on}
7 AD reverse motor (1/1 speed} (Reverse rotat|on}
8 AD reverse motor (470mm/s} (Reverse rotat|on}
9 AD reverse motor (1000mm/s} (Reverse rotat|on}
85 0 M57 AD |oop motor (1/2 speed} (Forward rotat|on}
1 AD |oop motor (2/3 speed} (Forward rotat|on}
2 AD |oop motor (1/1 speed} (Forward rotat|on}
3 AD |oop motor (470mm/s} (Forward rotat|on}
4 AD |oop motor (1000mm/s} (Forward rotat|on}
5 AD |oop motor (1/2 speed} (Reverse rotat|on}
6 AD |oop motor (2/3 speed} (Reverse rotat|on}
7 M57 AD |oop motor (1/1 speed} (Reverse rotat|on}
8 AD |oop motor (470mm/s} (Reverse rotat|on}
9 AD |oop motor (1000mm/s} (Reverse rotat|on}
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e90 0 - F|n|sh|ng opt|on adjustment data EEPROM stor-
age
Perform after adjustment
FD/SD/FS (FS-503}
91 0 - Ma|n body adjustment data NvRAM board stor-
age
Perform after adjustment
92 0 - NvRAM board data reset Does not work |n the f|e|d
93 0 - F|n|sh|ng opt|on adjustment data EEPROM stor-
age (factory defau|t}
Does not work |n the f|e|d
FD/SD/FS (FS-503}
94 0 - D|sp|ay of adjustment data
1 - Operat|on pane| a|| ||ght|ng (|ED}
96 0 - Ma|n body adjustment data NvRAM board stor-
age (factory defau|t}
Does not work |n the f|e|d
97 0 - lmage memory (DRAM} capac|ty check (1 co|or}
98 0 - lmage memory (DRAM} /Y check
1 - lmage memory (DRAM} /M check
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10. SERvlOE MODE
381
F|e|d Serv|ce ver1.0 Sep.2006
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e98 2 - lmage memory (DRAM} /O check
3 - lmage memory (DRAM} /K check
4 - lmage process|ng board ||ne memory (SDRAM} /Y
check
5 - lmage process|ng board ||ne memory (SDRAM} /M
check
6 - lmage process|ng board ||ne memory (SDRAM} /O
check
7 - lmage process|ng board ||ne memory (SDRAM} /K
check
99 1 HDD/
Y, /M, /
O, /K
HDD capac|ty check (1 co|or}
2 HDD rema|n|ng capac|ty check
3 HDD bad sectors check and recovery
4 HDD data copy Perform after rep|ac|ng the
HDD.
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10. SERvlOE MODE
382
F|e|d Serv|ce ver1.0 Sep.2006
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10.7.4 Adjustment when rep|ac|ng mu|t| feed detect|on board (PF|
Perform th|s adjustment when rep|ac|ng the PF mu|t| feed detect|on board (MFDTB} or the PF dr|ve board
(PFDB}, as we|| as when mu|t| feed|ng |s not detected proper|y for spec|a| papers (th|n paper, th|n coated paper,
th|ck paper, etc.}.
Note
The mu|t| feed detect|on board/S and /R are adjusted |n the manufactur|ng process as a pa|r of
upper and |ower. Be sure to rep|ace them as a pa|r.
Be sure to perform the adjustment under norma| room temperature (20 to 30 C| that |s s|m||ar to
the rea| env|ronment where the mach|ne |s operated because the temperature sensor output |eve|
var|es w|th |ts surface temperature.( When you br|ng |n a rep|acement part from a p|ace under a
d|fferent temperature, |eave the part and wa|t for the sensor surface temperature to reach the
room temperature before perform|ng the adjustment.|
A. Procedure
1. Turn off the sub power sw|tch.
2. Open the front door [1| of the PF, and open the jam
process|ng gu|des PF2 [2| and PF5 [3| |n the hor|-
zonta| conveyance sect|on.
3. lnsert a sheet of paper [1| (part no. 65AA-991=, fus-
|ng adjustment paper, 16 sheets/A3} wh||e turn|ng
the nkob PF4 [2|, and c|ose the jam process|ng
gu|des PF2 [3| and PF5 [4|.
4. Turn on the sub power sw|tch and enter the l/O check mode.
5. Enter "18" w|th the numer|c buttons. Oonf|rm that "18-00" |s d|sp|ayed |n the message d|sp|ay area.
a03uf3c025ca
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[3] [2]
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6. Press [Access| key.
7. Enter "04" w|th the numer|c buttons. Oonf|rm that "18-04" |s d|sp|ayed |n the message d|sp|ay area.
8. Press Start button to enter the output check mode,
and connect the tester (vo|tmeter} to the fo||ow|ng
p|ns on the PFDB.
Pos|t|ve term|na|: Test p|n No. TP10 (sensor output}
[1|
Negat|ve term|na|: Test p|n No. TP8 (SGND} [2|
Range: DO 20 v
Note
Do not a||ow the tester p|n to touch or connect
to meta| parts on the board nor |rre|evant term|-
na|s as the PF |s energ|zed. It may cause short-
c|rcu|t and damage the board.
9. Turn the PFDB vo|ume (vR} [3| so that the vo|tage fa||s w|th|n the standard va|ue.
Standard va|ue: 8.0 0.2 v
10. Press Stop key and remove the paper |nserted |n Step 2.
11. lnsert a sheet of paper that the customer uses ma|n|y (paper we|ght: 50 to 300 g/m
2
}, and make sure that
'0" |s d|sp|ayed on the pane|.
12. lnsert one more sheet of paper (tota|: two sheets} that the customer uses ma|n|y, and make sure that '1" |s
d|sp|ayed on the pane|.
13. lf the detect|on does not work proper|y, return to Step 3 and perform the adjustment aga|n and redo the
adjustment from Step 3, sett|ng a vo|tage 1.0 v |ower than the prev|ous|y set one at Step 9.
14. Repeat steps 3 to 12 unt|| the detect|on funct|ons correct|y.
15. Remove the papers and |nsta|| the removed parts.
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10.7.5 Adjustment when rep|ac|ng mu|t| feed detect|on board (PI|
Perform th|s adjustment when rep|ac|ng the Pl mu|t| feed detect|on board (MFDB} or the Pl dr|ve board (PlDB},
as we|| as when mu|t| feed|ng |s not detected proper|y for spec|a| papers (th|n paper, th|n coated paper, th|ck
paper, etc.}.
Note
The mu|t| feed detect|on board/S and /R are adjusted |n the manufactur|ng process as a pa|r of
upper and |ower. Be sure to rep|ace them as a pa|r.
Be sure to perform the adjustment under norma| room temperature (20 to 30 C| that |s s|m||ar to
the rea| env|ronment where the mach|ne |s operated because the temperature sensor output var-
|es w|th |ts surface temperature. ( When you br|ng |n a rep|acement part from a p|ace under a d|f-
ferent temperature, |eave the part and wa|t for the sensor surface temperature to reach the room
temperature before perform|ng the adjustment.|
A. Procedure
1. Rep|ace the mu|t| feed detect|on boards /1 and /2.(FD-501 F|e|d Serv|ce '(See P.45}}
2. Oheck the a|phabets on the mu|t| feed detect|on
boards /1 and /2 [1| (Same a|phabet shou|d be
pr|nted.}, and turn the rotary sw|tch [2| on the Pl
dr|ve board (PlDB} so that |t po|nts to the numbers
descr|bed |n the fo||ow|ng chart.
Note
Rotary sw|tch 5 |s not used.
3. Enter the l/O check mode.
4. Enter "70" w|th the sett|ng buttons. Oonf|rm that "70-00" |s d|sp|ayed |n the message d|sp|ay area.
5. Press [Access| key.
6. Enter "82" w|th the numer|c buttons. Oonf|rm that "70-82" |s d|sp|ayed |n the message d|sp|ay area.
[2]
[1]
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A|phabet Rotary sw|tch
A 1
B 2
O 3
D 4
E 6
F 7
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7. Open the upper door and the front door of the FD,
turn the jam process|ng knob [1|, and |nsert a sheet
of paper [2| (part no. 65AA-991=, fus|ng adjustment
paper, 16 sheets/A3} |nto between the mu|t| feed
detect|on boards /1 and /2 [3|. (lf the paper |s
unava||ab|e, use 200 to 300 g/m
2
paper}.
Note
Turn the jam process|ng knob unt|| the paper
h|ts the ro||er [4], and conf|rm that the paper |s
|nserted |n between the mu|t| feed detect|on
boards /1 and /2.
8. Press Start button to enter the output check mode,
and connect the tester to the fo||ow|ng p|ns on the
PlDB.
Pos|t|ve term|na|: Test p|n No. TP51 (GAlN} [1|
Negat|ve term|na|: Test p|n No. TP11 (SGND} [2|
Range: DO 20 v
Note
Do not a||ow the tester p|n to touch or connect
to meta| parts on the board nor |rre|evant term|-
na|s as the FD |s energ|zed. It may cause short-
c|rcu|t and damage the board.
9. Turn the PlDB vo|ume (vR2} so that the vo|tage fa||s w|th|n the standard va|ue.
Standard va|ue: 8.0 0.2 v
10. Press Stop and remove the paper |nserted |n Step 4.
11. lnsert a sheet of paper that the customer uses ma|n|y (paper we|ght: 50 to 300 g/m
2
}, and make sure that
the |ED (|ED1} of the PlDB turns on.
|ED on: Mu|t| feed not occurred (Number of paper: 0 or 1}
|ED off: Mu|t| feed occurred (Number of paper: 2}
12. lnsert one more sheet of paper (tota|: two sheets} that the customer uses ma|n|y, and make sure that the
|ED turns off.
13. lf the detect|on does not work proper|y, return to Step 7 and perform the adjustment aga|n. Then, turn the
PlDB vo|ume (vR2} so that the vo|tage becomes 1.0 v |ower than that of acqu|red |n Step 9.
14. Repeat steps 10 to 13 unt|| the detect|on funct|ons correct|y.
15. Remove the papers and |nsta|| the removed parts.
[1] [4]
[3]
[2]
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VR2
LED1
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10.7.6 Stor|ng FD, SD, FS adjustment data |nto EEPROM
Backup adjustment data of the FD, SD and FS wh|ch are adjusted |n the f|e|d are stored |n the non-vo|at||e mem-
ory (EEPROM} of the FD contro| board (FDOB}, SD contro| board (SDOD} and the FNOB (FNS contro| board}.
When necessary, |t can be reca||ed w|th "lnsta||at|on ln|t|a| Data" of "Reca|| Standard Data" (F|n|sher Adjustment}
|n the serv|ce mode.
Note
On|y one data can be backed up. When back up aga|n, data w||| be overwr|tten.
The data |s stored |nto the contro| boards of a|| the connected opt|ona| un|ts, FS, SD and FD.
Connect the opt|ona| un|ts one-by-one |f you want to save the data |ndependent|y.
A. Procedure
1. Enter the l/O check mode.
2. Enter "90" w|th the sett|ng buttons. Oonf|rm that "90-00" |s d|sp|ayed |n the message d|sp|ay area.
3. Press Start key.
4. 'NOW" |s d|sp|ayed wh||e back|ng up, and 'FlN" appears when comp|eted. The current f|n|sher adjust-
ment data are saved |nto the EEPROM.
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10.7.7 Stor|ng ma|n body adjustment data |nto NVRAM board
Backup adjustment data of the ma|n body wh|ch are adjusted |n the f|e|d are stored |n the NvRAM board (NRB},
|t can be reca||ed w|th "lnsta||at|on ln|t|a| Data" of "Reca|| Standard Data" (Mach|ne adjustment, Process
adjustment} |n the serv|ce mode.
Note
On|y one data can be backed up. When back up aga|n, data w||| be overwr|tten.
A. Procedure
1. Enter the l/O check mode.
2. Enter "91" w|th the sett|ng buttons. Oonf|rm that "91-00" |s d|sp|ayed |n the message d|sp|ay area.
3. Press Start key.
4. 'NOW" |s d|sp|ayed wh||e back|ng up, and 'FlN" appears when comp|eted. The current mach|ne adjust-
ment data and process adjustment data are saved |nto the NRB.
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10.7.8 L|ne memory check on |mage process|ng board
Perform th|s check to see |f abnorma||ty has occurred at ||ne memory on the |mage process|ng board (lPB} when
s|gn|f|cant |mage troub|e (|rregu|ar |mage |n sub-scann|ng d|rect|on of the spec|f|c co|or} occurred.
A. Procedure
1. Enter the l/O check mode.
2. Enter "98" w|th the sett|ng buttons. Oonf|rm that "98-00" |s d|sp|ayed |n the message d|sp|ay area.
3. Press [Access| key.
4. Enter one of the fo||ow|ngs w|th the numer|c buttons.
Oonf|rm that '98-==" (== |s a mu|t|-code number} |s d|sp|ayed |n the message d|sp|ay area.
Mu|t| code 04: lmage process|ng board ||ne memory (SDRAM} /Y check
Mu|t| code 05: lmage process|ng board ||ne memory (SDRAM} /M check
Mu|t| code 06: lmage process|ng board ||ne memory (SDRAM} /O check
Mu|t| code 07: lmage process|ng board ||ne memory (SDRAM} /K check
5. Press Start key.
Dur|ng execut|on:-"NOW" appears.
When comp|eted norma||y-"OK" appears.
When comp|eted abnorma||y-"NG" appears.
lf "NG" appears, rep|ace the lPB.
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10.7.9 Hard d|sk check
Perform th|s operat|on |f you want to check the capac|ty and rema|n|ng capac|ty of the |mage memory area on
the cop|er hard d|sk /K (HDD/K}.
A. Procedure
1. Enter the l/O check mode.
2. Enter "99" w|th the sett|ng buttons. Oonf|rm that "99-00" |s d|sp|ayed |n the message d|sp|ay area.
3. Press [Access| key.
4. Enter one of the fo||ow|ngs w|th the numer|c buttons.
Oonf|rm that '99-==" (== |s a mu|t|-code number} |s d|sp|ayed |n the message d|sp|ay area.
Mu|t| code 01: HDD capac|ty check (1 co|or}
Mu|t| code 02: HDD rema|n|ng capac|ty check
5. Press Start key.
Oapac|ty check: D|sp|ays the capac|ty of the |mage memory area on the HDD/K.
Rema|n|ng capac|ty: D|sp|ays the rema|n|ng space of |mage memory area on the HDD/K.
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10.7.10 Rep|acement of the hard d|sks
Perform th|s operat|on |f a cop|er hard d|sk-re|ated ma|funct|on code (O-D0E0 to D0F0} appears.
A. Procedure
1. Enter the l/O check mode.
2. Enter "99" w|th the sett|ng buttons. Oonf|rm that "99-00" |s d|sp|ayed |n the message d|sp|ay area.
3. Press [Access| key.
4. Enter "03" w|th the numer|c buttons. Oonf|rm that "99-03" |s d|sp|ayed |n the message d|sp|ay area.
5. Press Start key.
Oheck and recovery of defect|ve sectors on the hard d|sk /Y, /M, /O and /K (HDD /Y, /M, /O and /K} are
carr|ed out.
When comp|eted norma||y: "OK" appears.
When comp|eted abnorma||y: "NG" appears.
When "NG" appears, press [Start| key to run the check and recovery aga|n.
6. lf "NG" appears aga|n, rep|ace the defect|ve hard d|sk(s} fo||ow|ng the steps be|ow.
7. Enter "04" w|th the numer|c buttons.
Oonf|rm that "99-04" |s d|sp|ayed |n the message d|sp|ay area.
8. Press Start key.
The resu|t (o: okay, x: no good, -: not HDD} of the HDD check appears |n the |nput check f|e|d |n the order
of Y, M, O and K.
Ex} oxox = The HDD/M and /K are defect|ve.
Rep|ace the defect|ve HDDs w|th new ones.
Note
If ma|funct|on occur re|ated to HDD under the Secur|ty Strengthen Mode, a|| of the four HDDs
must be rep|aced.
Rep|acement steps: Remove the four HDDs deact|vate the Secur|ty Strengthen Mode
|nsta|| the four HDDs.
9. After rep|ac|ng the HDD, copy the HDD data.
Note
Up to three HDDs can be cop|ed at a t|me.
Data copy takes about one hour at the max|mum.
10. Enter the l/O check mode.
11. Enter "99" w|th the sett|ng buttons. Oonf|rm that "99-00" |s d|sp|ayed |n the message d|sp|ay area.
12. Press [Access| key.
13. Enter "04" w|th the numer|c buttons.
Oonf|rm that "99-04" |s d|sp|ayed |n the message d|sp|ay area.
14. Press Start.
Dur|ng execut|on: The "x" d|sp|ayed |n the HDD |nput check f|e|d changes to "N".
When comp|eted norma||y: The "N" d|sp|ayed |n the HDD |nput check f|e|d changes to "o", and "FlN"
appears |n the output check f|e|d.
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10.8 ADF adjustment
Adjust the DF operat|ons or|g|na| s|ze detect|on, or|g|na| stop pos|t|on, sensors sens|b|||ty, reg|strat|on |oop
amount.
10.8.1 ADF Or|g|na| S|ze Adj.
Adjust when the DF does not detect an or|g|na| s|ze correct|y.
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [06 ADF Adjustment|.
2. "ADF Adjustment Menu screen"
Press [01 ADF Or|g|na| S|ze Adj.|
3. "ADF Or|g|na| S|ze Adjustment screen"
Press [A4| (for metr|c dest|nat|on} or [8
1
/2 x 11| (for |nch dest|nat|on}.
4. |oad A4 (for metr|c dest|nat|on} or 8
1
/2 x 11 (for |nch dest|nat|on} paper on the DF and press [Start|.
5. A message "Oomp|eted" |s d|sp|ayed.
6. "ADF Or|g|na| S|ze Adjustment screen"
Press [B6S| (for metr|c dest|nat|on} or [5
1
/2 x 8
1
/2S| (for |nch dest|nat|on}.
7. |oad B6S (for metr|c dest|nat|on} or 5
1
/2 x 8
1
/2S (for |nch dest|nat|on} paper on the DF and press [Start|.
8. A message "Oomp|eted" |s d|sp|ayed.
9. "ADF Or|g|na| S|ze Adjustment screen"
Press [A4S| (for metr|c dest|nat|on} or [8
1
/2 x 11S| (for |nch dest|nat|on}.
10. |oad A4S (for metr|c dest|nat|on} or 8
1
/2 x 11S (for |nch dest|nat|on} paper on the DF and press [Start|.
11. After a message "Oomp|eted" |s d|sp|ayed, press [OOPY|.
12. Oheck |f the or|g|na| s|ze |s correct|y detected by the DF.
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10.8.2 ADF Or|g. Stop Pos|t|on Adj.
Adjust the |mage |ead|ng edge t|m|ng when scann|ng |n DF mode.
Th|s adjusts the scann|ng start pos||ton (|n sub scann|ng d|rect|on}.
Note
Be sure the Restart T|m|ng Adjustment (Pr|nter Adjustment| have been adjusted before perform|ng
th|s adjustment.
(See P.239|
Be sure the Restart T|m|ng Adjustment (Scanner Adjustment| have been adjusted before perform-
|ng th|s adjustment.
(See P.253|
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [06 ADF Adjustment|.
2. "ADF Adjustment Menu screen"
Press [02 ADF Or|g.Stop Pos|t|on Adj.|.
3. "ADF Or|g|na| Stopper Adjustment screen"
Se|ect an |tem to be adjusted, and press [OOPY|.
4. "Oopy screen"
Set the copy sett|ngs (or|g|na| sett|ng and mode} accord|ng to the |tem you se|ected, |oad an "Adjustment
chart" on the DF, se|ect A3 or 11 17 paper, and press the Start key.
5. Oheck the |ead|ng edge t|m|ng.
Standard va|ue: 0 2.0mm or |ess
6. When the va|ue |s not w|th|n the standard va|ue, press [SERvlOE|.
7. "ADF Or|g|na| Stopper Adjustment screen"
Enter a va|ue through the numer|c buttons and press [<<SET|.
Sett|ng range: -14 (|mage faster} to +14 (|mage s|ower}, 1step = 0.5 mm
8. Repeat steps 5 to 9 unt|| the standard va|ue can be obta|ned.
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10.8.3 ADF Sensor Adjustment
Oonduct th|s adjustment when a ma|funct|on (JAM d|sp|ay does not d|sappear desp|te no paper JAM} occurs |n
the ref|ect|ve type sensors.
Preparat|on
O|ean each of the DF ref|ect|ve sensors.
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [06 ADF Adjustment|.
2. "ADF Adjustment Menu screen"
Press [03 ADF Sensor Adjustment|.
3. "ADF Sensor Adjustment screen"
O|ose the DF cover and press [Start|.
Oomp|et|on message appears after the DF sensor sens|t|v|ty |s automat|ca||y adjusted.
4. Press [Oopy| and check |f the sensor |s operat|ng proper|y.
5. lf the sensor st||| ma|funct|ons, press [SERvlOE| and repeat steps 3 to 5.
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10.8.4 ADF Reg|strat|on Loop Adj.
Adjust the or|g|na| |oop amount at the DF reg|strat|on ro||er sect|on to correct paper skew and wr|nk|e, or or|g|na|
jamm|ng |n the reg|strat|on sect|on.
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [06 ADF Adjustment|.
2. "ADF Adjustment Menu screen"
Press [04 ADF Reg|strat|on |oop Adj.|.
3. "ADF Reg|st |oop Adjustment screen"
Press [OOPY|.
4. "Oopy screen"
Set an "Adjustment chart" |n the DF, se|ect A3 or 11 17 paper, and press the Start key.
5. lf the prob|em |s not so|ved, press [SERvlOE|.
6. "ADF Reg|st |oop Adjustment screen"
Enter a va|ue through the numer|c buttons and press [<<SET|.
Sett|ng range: -7 (sma||er} to +7 (|arger}, 1 step = 0.5 mm
7. Repeat steps 3 to 6 unt|| an appropr|ate va|ue |s obta|ned.
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10.9 F|n|sher Adjustment
10.9.1 Stap|e Center Pos|t|on (Stap|er Pos|t|on Adj.|
Adjust the stap|e pos|t|on of the ma|n scann|ng d|rect|on made by the FS-503.
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [07 F|n|sher Adjustment|.
2. "F|n|sher Adjustment Menu screen"
Press [01 Stap|er Pos|t|on Adj.|.
3. "Stap|e F|n|sher Adjustment Menu screen"
Press [01 Stap|e Oenter Pos|t|on|.
4. "Stap|e Oenter Pos|t|on Adjustment screen"
Press [OOPY|.
5. Se|ect A3 or 11 17 paper and press Start key to output the test pattern (No. 16}.
6. Fo|d the output page |n ha|f |n ma|n-scann|ng d|rec-
t|on, and measure the gap "a" between the center
||ne of the pr|nt and the stap|e center.
Standard va|ue: "a" = 3 mm
7. When the va|ue |s not w|th|n the standard va|ue, press [SERvlOE|.
8. "Stap|e Oenter Pos|t|on Adjustment screen"
Enter a va|ue through the numer|c buttons and press [<<SET|.
Sett|ng range: -20 (|n front} to +20 (|n back}, 1 step = 0.1mm
9. Repeat steps 4 to 8 unt|| the standard va|ue can be obta|ned.
a
a03uf3c018ca
[2]
[1]
[1| Paper center [2| Stap|e center
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10.9.2 Paper W|dth (stap|e| (Stap|er Pos|t|on Adjustment|
Adjust an uneven b|nd|ng (ma|n scann|ng d|rect|on} |n a bund|e of paper |n stap|e mode by the FS-503.
Th|s adjustment adjusts the pos|t|on of the a||gnment p|ate wh||e |n a||gnment.
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [07 F|n|sher Adjustment|.
2. "F|n|sher Adjustment Menu screen"
Press [01 Stap|er Pos|t|on Adj.|.
3. "Stap|e F|n|sher Adjustment Menu screen"
Press [02 Paper W|dth (stap|e}|.
4. "Paper W|dth Adjustment (stap|e} screen"
Press !| or [| to se|ect the paper s|ze you want to adjust.
5. Press [OOPY|.
6. Se|ect the paper s|ze accord|ng to the |tem you want to adjusted and press the Start key to output a test
pattern (No. 16}.
7. Open the front door of the FS and pu|| out the stacker.
Note
If the |ength of the paper |s |onger than 239 mm |n sub-scann|ng d|rect|on, the paper edge w|||
hang|ng out of the stacker. In that case, remove the paper through the paper open|ng sect|on
before pu|||ng out the stacker, and re|oad the paper |n the stacker.
8. Measure the gap between the paper |n the stacker and the a||gnment p|ate.
Standard va|ue: 0 0.5mm
9. When the va|ue |s not w|th|n the standard va|ue, press [SERvlOE|.
10. "Paper W|dth Adjustment (stap|e} screen"
Enter a va|ue through the numer|c buttons and press [<<SET|.
Sett|ng range: -20 (w|der} to +20 (narrower}, 1 step = 0.1 mm
11. Repeat steps 5 to 10 unt|| the standard va|ue can be obta|ned.
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397
F|e|d Serv|ce ver1.0 Sep.2006
10.9.3 Paper W|dth (stra|ght| (Stap|er Pos|t|on Adj.|
Adjust an uneven paper stack (ma|n scann|ng d|rect|on} on the ma|n tray |n non-sort and sort mode by the FS-
503.
Th|s adjustment adjusts the pos|t|on of the a||gnment p|ate wh||e |n a||gnment.
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [07 F|n|sher Adjustment|.
2. "F|n|sher Adjustment Menu screen"
Press [01 Stap|er Pos|t|on Adj.|.
3. "Stap|e F|n|sher Adjustment Menu screen"
Press [03 Paper W|dth (stra|ght}|.
4. "Paper W|dth Adjustment (stra|ght} screen"
Press [| or [| o se|ect the paper s|ze you want to adjust.
5. Press [OOPY|.
6. Se|ect the paper s|ze accord|ng to the |tem you want to adjusted and press the Start key to output a test
pattern (No. 16}.
7. Open the front door of the FS and pu|| out the stacker.
Note
If the |ength of the paper |s |onger than 239 mm |n sub-scann|ng d|rect|on, the paper edge w|||
hang|ng out of the stacker. In that case, remove the paper through the paper open|ng sect|on
before pu|||ng out the stacker, and re|oad the paper |n the stacker.
8. Measure the gap between the paper |n the stacker and the a||gnment p|ate.
Standard va|ue: 0.1 to 1 mm
9. When the va|ue |s not w|th|n the standard va|ue, press [SERvlOE|.
10. "Paper W|dth Adjustment (stra|ght} screen"
Enter the adjustment va|ue w|th the sett|ng buttons and press [<<SET|.
Sett|ng range: -20 (w|der} to +20 (narrower}, 1 step = 0.1 mm
11. Repeat steps 5 to 10 unt|| the standard va|ue can be obta|ned.
12. To cont|nue the adjustment for other s|zes of paper, repeat steps from 4 to 11.
10. SERvlOE MODE
398
F|e|d Serv|ce ver1.0 Sep.2006
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10.9.4 Paper W|dth Adjustment (Mu|t| Fo|der (Punch| Adj.|
Adjust the pos|t|on of the punch ho|es made by the FD |n ma|n scann|ng d|rect|on.
Th|s adjustment adjusts the pos|t|on of the a||gnment p|ate wh||e |n a||gnment.
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [07 F|n|sher Adjustment|.
2. "F|n|sher Adjustment Menu screen"
Press [02 Mu|t| Fo|der (Punch} Adj.|.
3. "Mu|t| Fo|der (Punch} Adjustment Menu screen"
Press [01 Paper W|dth Adjustment|.
4. "Paper W|dth adjustment screen"
Press [| or [| to se|ect the paper s|ze you want to adjust.
5. Press [OOPY|.
6. Se|ect the paper s|ze accord|ng to the |tem you want to adjusted, set the 10 sets of cop|es and press the
Start key to output a test pattern (No. 16}.
7. A||gn the edges of the 10 sheets of the ex|ted paper, and measure the d|ameter of the ho|es punched
through them.
8. When the va|ue |s not w|th|n the standard va|ue, press [SERvlOE|.
9. "Paper W|dth adjustment screen"
When the va|ue |s not w|th|n the standard va|ue, press [SERvlOE|.
Sett|ng range: -20 (narrower} to +20 (w|der}, 1 step = 0.1 mm
Note
If the a||gnment p|ate |s w|der than an appropr|ate pos|t|on, the punch center|ng |s d|sp|aced,
and when too narrow, the punch ho|es are apt to d|sperse. On the other hand, the punch ho|es
may be m|sa||gned |f the a||gnment p|ate |s pos|t|oned too narrow.
10. Repeat steps 5 to 9 unt|| the standard va|ue can be obta|ned.
11. To cont|nue the adjustment for other s|zes of paper, repeat steps from 4 to 10.
Number of
ho|es
Standard va|ue (mm}
2 & 4 ho|es 5.0 or more
3 ho|es 6.5 or more
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399
F|e|d Serv|ce ver1.0 Sep.2006
10.9.5 Ho|e-Punch Vert|ca| Pos. (Mu|t| Fo|der (Punch| Adj.|
Adjust the pos|t|on of the punch ho|es made by the FD |n ma|n scann|ng d|rect|on.
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [07 F|n|sher Adjustment|.
2. "F|n|sher Adjustment Menu screen"
Press [02 Mu|t| Fo|der (Punch} Adj.|.
3. "Mu|t| Fo|der (Punch} Adjustment Menu screen"
Press [02 Ho|e-Punch vert|ca| Pos.|.
4. "Punch ho|e se|ect Menu screen"
Se|ect [01 2-Ho|e Punch| , [02 3-Ho|e Punch| or [02 4-Ho|e Punch|.
5. "Punch vert|ca| Pos|t|on Adjustment screen"
Press [OOPY|.
6. Se|ect the paper s|ze accord|ng to the |tem you want to adjusted and press the Start key to output a test
pattern (No. 16}.
7. Oheck the d|stance "a" from the |ead|ng edge to the
center of the punch ho|es.
8. When the va|ue |s not w|th|n the standard va|ue, press [SERvlOE|.
9. "Punch vert|ca| Pos|t|on Adjustment screen"
Press [| or [| o se|ect the paper s|ze you want to adjust.
10. Enter a va|ue through the numer|c buttons and press [<<SET|.
Sett|ng range: -40 (w|der} to +40 (narrower}, 1 step = 0.1 mm
11. Repeat steps 5 to 10 unt|| the standard va|ue can be obta|ned.
12. To cont|nue the adjustment for other s|zes of paper or the other number of ho|es, repeat steps from 4 to
11.
a
fs503fs3013c
Number of
ho|es
Standard va|ue "a"
(mm}
2 & 4 ho|es 10.5 4.0
3 ho|es 9.5 4
10. SERvlOE MODE
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F|e|d Serv|ce ver1.0 Sep.2006
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10.9.6 Ha|f Fo|d Pos|t|on Adj. (Mu|t| Fo|der (Fo|d| Adj.|
Adjust the fo|d pos|t|on on the ha|f fo|d mode by the FD.
Th|s adjustment changes the paper stop pos|t|on when fo|d|ng papers.
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [07 F|n|sher Adjustment|.
2. "F|n|sher Adjustment Menu screen"
Press [03 Mu|t| Fo|der (Fo|d} Adj.|.
3. "Mu|t| Fo|der (Fo|d} Adjustment Menu screen"
Press [01 Ha|f Fo|d Pos|t|on Adj.|.
4. "Ha|f Fo|d Pos|t|on Adjustment screen"
Press [| or [| to se|ect the paper s|ze you want to adjust.
5. Press [OOPY|.
6. Se|ect the paper s|ze accord|ng to the |tem you want to adjusted and press the Start key to output a test
pattern (No. 16}.
7. Oheck the m|sa||gnment "a" on the edge of the out-
putted paper.
Standard va|ue "a": = 1.5 mm
8. When the va|ue |s not w|th|n the standard va|ue, press [SERvlOE|.
9. "Ha|f Fo|d Pos|t|on Adjustment screen"
Enter a va|ue through the numer|c buttons and press [<<SET|.
Sett|ng range: -50 to +50, 1 step = 0.1 mm
ln the case of the m|s-a||gnment g|ven |n the step 7, enter a set va|ue on the pos|t|ve s|de.
10. Repeat steps 5 to 9 unt|| the standard va|ue can be obta|ned.
11. To cont|nue the adjustment for other s|zes of paper, repeat steps from 4 to 10.
a
fs503fs3014c
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10. SERvlOE MODE
401
F|e|d Serv|ce ver1.0 Sep.2006
10.9.7 Tr|-Fo|d-|n Pos. Adj. (Mu|t| Fo|der (Fo|d| Adj.|
Adjust the fo|d pos|t|ons on the tr|-fo|d-|n mode by the FD.
Th|s adjustment changes the paper stop pos|t|on when fo|d|ng papers.
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [07 F|n|sher Adjustment|.
2. "F|n|sher Adjustment Menu screen"
Press [03 Mu|t| Fo|der (Fo|d} Adj.|.
3. "Mu|t| Fo|der (Fo|d} Adjustment Menu screen"
Press [02 Tr|-Fo|d-|n Pos. Adj.|.
4. "Tr|-Fo|d-|n Pos|t|on Adjustment screen"
Press [| or [| to se|ect the paper s|ze you want to adjust.
5. Press [OOPY|.
6. Se|ect the paper s|ze accord|ng to the |tem you want to adjusted and press the Start key to output a test
pattern (No. 16}.
7. Oheck the |ength of the two p|aces |nd|cated w|th
"a" and "b."
8. When the va|ue |s not w|th|n the standard va|ue, press [SERvlOE|.
9. "Tr|-Fo|d-|n Pos|t|on Adjustment screen"
Press [S|ng|e Fo|d|.
10. Enter a va|ue through the numer|c buttons and press [<<SET|.
Sett|ng range: -50 to +50, 1 step = 0.1 mm
The d|mens|on "a" |n the step 6 gets |arger when the set va|ue |s moved to the pos|t|ve s|de and gets
sma||er when moved to the negat|ve s|de.
11. Press [Doub|e Fo|d|.
12. Enter a va|ue through the numer|c buttons and press [<<SET|.
Sett|ng range: -50 to +50, 1 step = 0.1 mm
The d|mens|on "b" |n the step 6 gets |arger when the set va|ue |s moved to the pos|t|ve s|de and gets
sma||er when moved to the negat|ve s|de.
13. Repeat steps 5 to 12 unt|| the standard va|ue can be obta|ned.
14. To cont|nue the adjustment for other s|zes of paper, repeat steps from 4 to 13.
a
b
a03uf3c019ca
[2]
[1]
Paper s|ze Standard va|ue (mm}
a 1.5 b 1.5
A3 139.0 142.0
B4 120.3 123.3
A4S 98.0 101.0
12 x 18 151.4 154.4
11 x 17 142.9 145.9
8
1
/2 x 14 117.5 120.5
8
1
/2 x 11S 92.1 95.1
8K 129.0 132.0
[1| S|ng|e fo|d [2| Doub|e fo|d
10. SERvlOE MODE
402
F|e|d Serv|ce ver1.0 Sep.2006
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10.9.8 Tr|-Fo|d-out Pos. adj. (Mu|t| Fo|der (Fo|d| Adjustment|
Adjusts the fo|d pos|t|ons on the tr|-fo|d-out mode by the FD.
Th|s adjustment changes the paper stop pos|t|on when fo|d|ng papers.
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [07 F|n|sher Adjustment|.
2. "F|n|sher Adjustment Menu screen"
Press [03 Mu|t| Fo|der (Fo|d} Adj.|.
3. "Mu|t| Fo|der (Fo|d} Adjustment Menu screen"
Press [03 Tr|-Fo|d-out Pos. Adj.|.
4. "Tr|-Fo|d-out Pos|t|on Adjustment screen"
Press [| or [| to se|ect the paper s|ze you want to adjust.
5. Press [OOPY|.
6. Se|ect the paper s|ze accord|ng to the |tem you want to adjusted and press the Start key to output a test
pattern (No. 16}.
7. Oheck the |ength of the two p|aces |nd|cated w|th
"a" and "b".
8. When the va|ue |s not w|th|n the standard va|ue, press [SERvlOE|.
9. "Tr|-Fo|d-out Pos|t|on Adjustment screen"
Press [S|ng|e Fo|d|.
10. Enter a va|ue through the numer|c buttons and press [<<SET|.
Sett|ng range: -50 to +50, 1 step = 0.1 mm
The d|mens|on "a" |n the step 6 gets |arger when the set va|ue |s moved to the pos|t|ve s|de and gets
sma||er when moved to the negat|ve s|de.
11. Press [Doub|e Fo|d|.
12. Enter a va|ue through the numer|c buttons and press [<<SET|.
Sett|ng range: -50 to +50, 1 step = 0.1 mm
The d|mens|on "b" |n the step 6 gets |arger when the set va|ue |s moved to the pos|t|ve s|de and gets
sma||er when moved to the negat|ve s|de.
13. Repeat steps 5 to 12 unt|| the standard va|ue can be obta|ned.
14. To cont|nue the adjustment for other s|zes of paper, repeat steps from 4 to 13.
a
b
a03uf3c020ca
[2]
[1]
Paper s|ze Standard va|ue (mm}
a 1.5 b 1.5
A3 282.0 144.0
B4 243.7 123.3
A4S 199.0 101.0
12 x 18 306.8 156.4
11 x 17 289.9 147.9
8
1
/2 x 14 238.1 120.5
8
1
/2 x 11S 187.3 95.1
8K 262.0 134.0
[1| S|ng|e fo|d [2| Doub|e fo|d
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403
F|e|d Serv|ce ver1.0 Sep.2006
10.9.9 Doub|e Para||e| Fo|ds Pos. Adj. (Mu|t| Fo|der (Fo|d| Adj.|
Adjust the fo|d pos|t|ons on the doub|e para||e| mode by the FD.
Th|s adjustment changes the paper stop pos|t|on when fo|d|ng papers.
Note
When adjust|ng both the s|ng|e and the doub|e fo|ds, be sure to adjust the s|ng|e fo|d f|rst.
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [07 F|n|sher Adjustment|.
2. "F|n|sher Adjustment Menu screen"
Press [03 Mu|t| Fo|der (Fo|d} Adj.|.
3. "Mu|t| Fo|der (Fo|d} Adjustment Menu screen"
Press [04 Doub|e Para||e| Pos. Adj.|.
4. "Doub|e Para||e| Pos|t|on Adjustment screen"
Press [| or [| to se|ect the paper s|ze you want to adjust.
5. Press [OOPY|.
6. Se|ect the paper s|ze accord|ng to the |tem you want to adjusted and press the Start key to output a test
pattern (No. 16}.
7. Oheck the |ength of the two p|aces |nd|cated w|th
"a" and "b".
8. When the va|ue |s not w|th|n the standard va|ue, press [SERvlOE|.
9. "Doub|e Para||e| Pos|t|on Adjustment screen"
Press [S|ng|e Fo|d|.
10. Enter a va|ue through the numer|c buttons and press [<<SET|.
Sett|ng range: -50 to +50, 1 step = 0.1 mm
The d|mens|on "a" |n the step 6 gets |arger the set va|ue |s moved to the pos|t|ve s|de and gets sma||er
when moved to the negat|ve s|de.
11. Press [Doub|e Fo|d|.
12. Enter a va|ue through the numer|c buttons and press [<<SET|.
Sett|ng range: -50 to +50, 1 step = 0.1 mm
The d|mens|on "b" |n the step 6 gets |arger when the set va|ue |s moved to the pos|t|ve s|de and gets
sma||er when moved to the negat|ve s|de.
13. Repeat steps 4 to 12 unt|| the standard va|ue can be obta|ned.
14. To cont|nue the adjustment for other s|zes of paper, repeat steps from 4 to 13.
b
a
[2]
[1]
a03uf3c021ca
Paper s|ze Standard va|ue (mm}
a 1.5 b 1.5
A3 208.5 103.8
B4 180.5 89.8
A4S 147.0 73.0
12 x 18 227.1 113.1
11 x 17 214.4 106.7
8
1
/2 x 14 176.3 87.7
8
1
/2 x 11S 138.2 68.6
8K 193.5 96.3
[1| S|ng|e fo|d [2| Doub|e fo|d
10. SERvlOE MODE
404
F|e|d Serv|ce ver1.0 Sep.2006
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10.9.10 Z-Fo|d Pos|t|on Adj. (Mu|t| Fo|der (Fo|d| Adj.|
Adjust the fo|d pos|t|ons on the z-fo|d mode by the FD.
Th|s adjustment changes the paper stop pos|t|on when fo|d|ng papers.
Note
When adjust|ng both the s|ng|e and the doub|e fo|ds, be sure to adjust the f|rst fo|d f|rst.
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [07 F|n|sher Adjustment|.
2. "F|n|sher Adjustment Menu screen"
Press [03 Mu|t| Fo|der (Fo|d} Adj.|.
3. "Mu|t| Fo|der (Fo|d} Adjustment Menu screen"
Press [05 Z-Fo|d Pos|t|on Adj.|.
4. "Z-Fo|d Pos|t|on Adjustment screen"
Press [| or [| to se|ect the paper s|ze you want to adjust.
5. Press [OOPY|.
6. Se|ect the paper s|ze accord|ng to the |tem you want to adjusted and press the Start key to output a test
pattern (No. 16}.
7. Oheck the |ength of the two p|aces |nd|cated w|th
"a" and "b."
8. When the va|ue |s not w|th|n the standard va|ue, press [SERvlOE|.
9. "Doub|e Para||e| Pos|t|on Adjustment screen"
Press [S|ng|e Fo|d|.
10. Enter a va|ue through the numer|c buttons and press [<<SET|.
Sett|ng range: -50 to +50, 1 step = 0.1 mm
The d|mens|on "a" |n the step 6 gets |arger when the set va|ue |s moved to the pos|t|ve s|de and gets
sma||er when moved to the negat|ve s|de.
11. Press [Doub|e Fo|d|.
12. Enter a va|ue through the numer|c buttons and press [<<SET|.
Sett|ng range: -50 to +50, 1 step = 0.1 mm
The d|mens|on "b" |n the step 6 gets |arger when the set va|ue |s moved to the pos|t|ve s|de and gets
sma||er when moved to the negat|ve s|de.
13. Repeat steps 5 to 12 unt|| the standard va|ue can be obta|ned.
14. To cont|nue the adjustment for other s|zes of paper, repeat steps from 4 to 13.
b
a [2] [1]
a03uf3c022ca
Paper s|ze Standard va|ue (mm}
a 1.5 b 1.5
A3 105.5 108.5
B4 91.5 94.5
A4S 74.8 77.8
12 x 18 114.8 117.8
11 x 17 108.5 111.5
8
1
/2 x 14 94.0 -
8
1
/2 x 14 70.4 73.4
8K 98.0 101.0
[1| S|ng|e fo|d [2| Doub|e fo|d
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405
F|e|d Serv|ce ver1.0 Sep.2006
10.9.11 Gate Fo|d Pos|t|on Adj. (Mu|t| Fo|der (Fo|d| Adj.|
Adjusts the fo|d pos|t|on on the gate fo|d mode by the FD.
Th|s adjustment changes the paper stop pos|t|on when fo|d|ng papers.
Note
When adjust|ng the s|ng|e, the doub|e, and the tr|p|e fo|ds, be sure to perform the adjustment |n
the order of f|rst, second, and th|rd.
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [07 F|n|sher Adjustment|.
2. "F|n|sher Adjustment Menu screen"
Press [03 Mu|t| Fo|der (Fo|d} Adj.|.
3. "Mu|t| Fo|der (Fo|d} Adjustment Menu screen"
Press [06 Gate Fo|d Pos|t|on Adj.|.
4. "Gate Fo|d Pos|t|on Adjustment screen"
Press [| or [| to se|ect the paper s|ze you want to adjust.
5. Press [OOPY|.
6. Se|ect the paper s|ze accord|ng to the |tem you want to adjusted and press the Start key to output a test
pattern (No. 16}.
7. Oheck the |ength of the two p|aces |nd|cated w|th
"a", "b" and "c".
8. When the va|ue |s not w|th|n the standard va|ue, press [SERvlOE|.
9. "Gate Fo|d Pos|t|on Adjustment screen"
Press [S|ng|e Fo|d|.
10. Enter a va|ue through the numer|c buttons and press [<<SET|.
Sett|ng range: -50 to +50, 1 step = 0.1 mm
The d|mens|on "a" |n the step 6 gets |arger when the set va|ue |s moved to the pos|t|ve s|de and gets
sma||er when moved to the negat|ve s|de.
11. Press [Doub|e Fo|d|.
12. Enter a va|ue through the numer|c buttons and press [<<SET|.
Sett|ng range: -50 to +50, 1 step = 0.1 mm
The d|mens|on "b" |n the step 6 gets |arger when the set va|ue |s moved to the pos|t|ve s|de and gets
sma||er when moved to the negat|ve s|de.
13. Press [Tr|p|e Fo|d|.
a
b
c
[3]
[1]
[2]
a03uf3c023ca
Paper s|ze Standard va|ue (mm}
a 1.5 b 1.5 c 1.5
A3 103.5 213.0 106.5
B4 89.5 185.0 92.5
A4S 72.8 15 75.8
12 x 18 112.8 231.6 115.8
11x 17 106.5 218.9 109.5
8
1
/2 x 14 87.4 180.8 90.4
8
1
/2 x 11S 68.4 142.7 71.4
8K 96.0 198.0 99.0
[1| S|ng|e fo|d
[2| Doub|e fo|d
[3| Tr|p|e fo|d
10. SERvlOE MODE
406
F|e|d Serv|ce ver1.0 Sep.2006
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10.9.12 Fo|d Reg|st Loop Adj. (Mu|t| Fo|der (Fo|d| Adj.|
Adjust paper |oop amount at the FD reg|strat|on ro||er to correct paper skew, wr|nk|e, or paper jam at the ro||er.
A. Procedure
10.9.13 Mu|t| Fo|der (PI| Adj.
Do not conduct th|s adjustment |n the f|e|d.
14. Enter a va|ue through the numer|c buttons and press [<<SET|.
Sett|ng range: -50 to +50, 1 step = 0.1 mm
The d|mens|on "c" |n the step 6 gets |arger when the set va|ue |s moved to the pos|t|ve s|de and gets
sma||er when moved to the negat|ve s|de.
15. Repeat steps 5 to 14 unt|| the standard va|ue can be obta|ned.
16. To cont|nue the adjustment for other s|zes of paper, repeat steps from 4 to 15.
1. "Serv|ce Mode Menu" screen
Press [07 F|n|sher Adjustment|.
2. "F|n|sher Adjustment Menu" screen
Press [03 Mu|t| Fo|der (Fo|d} Adj.|.
3. "Mu|t| Fo|der (Fo|d} Adjustment Menu" screen
Press [07 Fo|d Reg|st |oop Adj.|.
4. "Fo|d Res|st |oop Adjustment" screen
Press [OOPY|.
5. Se|ect A3 or 11 17 paper and press Start key to output the test pattern (No.16}.
6. lf the prob|em |s not so|ved, press [SERvlOE|.
7. "Fo|d Res|st |oop Adjustment" screen
Enter a va|ue through the numer|c buttons and press [<<SET|.
Sett|ng range: -50 (sma||er} to +50 (|arger}, 1 step = 0.1mm
8. Repeat steps 4 to 7 unt|| an appropr|ate va|ue |s obta|ned.
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10.9.14 Stacker Adjustment
Ajust the var|ous adjustments concern|ng the |S.
(1| Paper W|dth Adjustment
Adjust an uneven paper stack (ma|n scann|ng d|rect|on} on the stacker tray.
Th|s adjustment adjusts the pos|t|on of the a||gnment p|ate wh||e |n a||gnment.
a. Procedure
(2| Paper Length Adjustment
Adjust an uneven paper stack (sub- scann|ng d|rect|on} on the stacker tray.
Th|s adjustment adjusts the pos|t|on of the |ead|ng edge stopper wh||e |n a||gnment.
a. Procedure
1. "Serv|ce Mode Menu screen"
Press [07 F|n|sher Adjustment|.
2. "F|n|sher Adjustment Menu screen"
Press [05 Stacker Adjustment|.
3. "Stacker Adjustment Menu screen"
Press [01 Paper W|dth Adjustment|.
4. "Paper W|dth Adjustment screen"
Press [OOPY|.
5. Se|ect A3 or 11 17 paper and press Start key to output the test pattern (No.16}.
6. lf the paper edges are not a||gned, press [SERvlOE|.
7. Enter a va|ue through the numer|c buttons and press [<<SET|.
Sett|ng range: -20 (narrower} to +20 (w|der}, 1 step = 0.1 mm
8. Repeat steps 4 to 7 unt|| an appropr|ate va|ue |s obta|ned.
1. "Serv|ce Mode Menu screen"
Press [07 F|n|sher Adjustment|.
2. "F|n|sher Adjustment Menu screen"
Press [05 Stacker Adjustment|.
3. "Stacker Adjustment Menu screen"
Press [02 Paper |ength Adjustment|.
4. "Paper |ength Adjustment screen"
Press [OOPY|.
5. Se|ect A3 or 11 17 paper and press Start key to output the test pattern (No.16}.
6. lf the paper edges are not a||gned, press [SERvlOE|.
7. Enter a va|ue through the numer|c buttons and press [<<SET|.
Sett|ng range: -20 (narrower} to +20 (w|der}, 1 step = 0.1 mm
8. Repeat steps 4 to 7 unt|| an appropr|ate va|ue |s obta|ned.
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10.9.15 Stap|e Center Adj. (Sadd|e St|tcher Adj.|
Adjust the center pos|t|on of the stap|e on the sadd|e st|tch|ng mode by the SD.
Th|s adjustment changes the pos|t|on of the a||gnment p|ate wh||e |n a||gnment.
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [07 F|n|sher Adjustment|.
2. "F|n|sher Adjustment Menu screen"
Press [06 Sadd|e St|tcher Adj.|.
3. "Sadd|e St|tcher Adjustment Menu screen"
Press [01 Stap|e Oenter Adj.|.
4. "Stap|e Oenter Pos|t|on Adjustment screen"
Press [OOPY|.
5. Se|ect A3 or 11 17 paper and press Start key to output the test pattern (No.16}.
6. Fo|d the output page |n ha|f |n ma|n scann|ng d|rec-
t|on, and measure the gap "a" between the center
||ne of the pr|nt.
Standard va|ue "a": = 2mm
7. lf the va|ue |s out of spec, press [SERvlOE|.
8. "Stap|e Oenter Pos|t|on Adjustment screen"
Enter a va|ue through the numer|c buttons and press [<<SET|.
Sett|ng range: -20 (r|ght} to +20 (|eft}, 1 step = 0.1mm
9. Repeat steps 4 to 8 unt|| the standard va|ue can be obta|ned.
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10.9.16 Stap|e Paper W|dth Adj. (Sadd|e St|tcher Adj.|
Adjust an uneven b|nd|ng (ma|n scann|ng d|rect|on} |n a bund|e of paper |n sadd|e st|tch mode by the SD.
Th|s adjustment adjusts the pos|t|on of the sadd|e st|tch|ng a||gnment p|ate wh||e |n a||gnment.
Note
Be sure the fo|d|ng skew adjustment (mechan|ca| adjustment| have been adjusted before perform-
|ng th|s adjustment.
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [07 F|n|sher Adjustment|.
2. "F|n|sher Adjustment Menu screen"
Press [06 Sadd|e St|tcher Adj.|.
3. "Sadd|e St|tcher Adjustment Menu screen"
Press [02 Stap|e Paper W|dth Adj.|.
4. "Stap|e Paper W|dth Adjustment screen"
Press [| or [| to se|ect the paper s|ze you want to adjust.
5. Press [OOPY|.
6. Se|ect the paper s|ze accord|ng to the |tem you want to adjusted and press the Start key to output a test
pattern (No. 16}.
7. Oheck the bund|e of papers |s m|sa||gned (a: a m|s-
a||gnment occurs when the paper w|dth sett|ng |s
|arger than the paper w|dth} and |f the bund|e |s
curved (b: the curve occurs when the paper w|dth
sett|ng |s sma||er than the paper w|dth}.
Standard va|ue "a": 1.0mm or |ess
8. When the va|ue |s not w|th|n the standard va|ue, press [SERvlOE|.
9. "Stap|e Paper W|dth Adjustment screen"
Enter a va|ue through the numer|c buttons and press [<<SET|.
Sett|ng range: -20 (narrower} to +20 (w|der}, 1 step = 0.1 mm
10. Repeat steps 5 to 9 unt|| the standard va|ue can be obta|ned.
11. To cont|nue the adjustment for other s|zes of paper, repeat steps from 4 to10.
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10.9.17 Stap|e P|tch Adjustment (Sadd|e St|tcher Adj.|
Adjust the stap|e |nterva|s for the sadd|e st|tch mode by the SD.
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [07 F|n|sher Adjustment|.
2. "F|n|sher Adjustment Menu screen"
Press [06 Sadd|e St|tcher Adj.|.
3. "Sadd|e St|tcher Adjustment Menu screen"
Press [03 Stap|e P|tch Adjustment|.
4. "Stap|e P|tch Adjustment screen"
Press [| or [| to se|ect the paper s|ze you want to adjust.
5. Press [OOPY|.
6. Se|ect the paper s|ze accord|ng to the |tem you want to adjusted and press the Start key to output a test
pattern (No. 16}.
7. Oheck the |nterva| "a" between the stap|es aga|nst
the paper s|ze "b."
Standard va|ue: a = (b/2} 2 mm
8. When the va|ue |s not w|th|n the standard va|ue, press [SERvlOE|.
9. "Stap|e P|tch Adjustment screen"
Enter a va|ue through the numer|c buttons and press [<<SET|.
Sett|ng range: -20 (narrower} to +20 (w|der}, 1 step = 0.1 mm
Sett|ng range |s restr|cted by the paper s|ze.
M|n|mum va|ue |s determ|ned based on the stap|er movab|e range and the max|mum va|ue |s determ|ned
so that the sadd|e st|tch|ng a||gnment p|ate and stap|er do not |nterfere w|th each other.
B5S: Sett|ng |s not poss|b|e (f|xed to 91 mm}
B4: -20 to +20 mm (108.5 to 148.5 mm}
A4S: -14 to +14 mm (91 to 119 mm}
A3: -20 to +16.5 mm (128.5 to 165 mm}
8
1
/2 x 14, 8
1
/2 x 11S: -16.95 to +16.95 mm (91 to 124.9 mm}
11 x 17, 8
1
/2 x 11: -20 to +20 mm (119.7 to 159.7 mm}
10. Repeat steps 5 to 9 unt|| the standard va|ue can be obta|ned.
11. To cont|nue the adjustment for other s|zes of paper, repeat steps from 4 to10.
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10.9.18 Ha|f Fo|d Pos|t|on Adj. (Sadd|e St|tcher Adj.|
Adjust the fo|d pos|t|on on the mu|t| ha|f fo|d mode by the SD.
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [07 F|n|sher Adjustment|.
2. "F|n|sher Adjustment Menu screen"
Press [06 Sadd|e St|tcher Adj.|.
3. "Sadd|e St|tcher Adjustment Menu screen"
Press [04 Ha|f Fo|d Pos|t|on Adj.|.
4. "Ha|f Fo|d Pos|t|on Adjustment screen"
Press [| or [| to se|ect the paper s|ze you want to adjust.
5. Press [OOPY|.
6. Se|ect the paper s|ze accord|ng to the |tem you want to adjusted and press the Start key to output a test
pattern (No. 16}.
7. Oheck the m|sa||gnment "a" on the edge of the out-
putted paper.
Standard va|ue "a": 1.5 mm or |ess
8. When the va|ue |s not w|th|n the standard va|ue, press [SERvlOE|.
9. "Ha|f Fo|d Pos|t|on Adjustment screen"
Enter a va|ue through the numer|c buttons and press [<<SET|.
Sett|ng range: -50 to +50, 1 step = 0.1 mm
ln the case of the m|s-a||gnment g|ven |n the step 7, enter a set va|ue on the pos|t|ve s|de.
10. Repeat steps 5 to 9 unt|| the standard va|ue can be obta|ned.
11. To cont|nue the adjustment for other s|zes of paper, repeat steps from 4 to 10.
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10.9.19 Tr|-Fo|d Pos|t|on Adj. (Sadd|e St|tcher Adj.|
Adjust the fo|d pos|t|ons on the mu|t| tr|-fo|d-|n mode by SD.
Note
When adjust|ng both the s|ng|e and the doub|e fo|ds, be sure to adjust the doub|e fo|d f|rst.
The pos|t|on of the s|ng|e fo|d |s based on the |ead|ng edge of paper and the pos|t|on of the doub|e
fo|d |s based on the pos|t|on of the s|ng|e fo|d. So, the d|mens|on "b" |n the step 6 var|es when
e|ther pos|t|on of the s|ng|e fo|d and the doub|e fo|d |s changed.
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [07 F|n|sher Adjustment|.
2. "F|n|sher Adjustment Menu screen"
Press [06 Sadd|e St|tcher Adj.|.
3. "Sadd|e St|tcher Adjustment Menu screen"
Press [05 Tr|-Fo|d Pos|t|on Adj.|.
4. "Tr|-Fo|d Pos|t|on Adjustment screen"
Press [OOPY|.
5. Se|ect the paper s|ze accord|ng to the |tem you want to adjusted and press the Start key to output a test
pattern (No. 16}.
6. Oheck the |ength of the two p|aces |nd|cated w|th
"a" and "b".
7. When the va|ue |s not w|th|n the standard va|ue, press [SERvlOE|.
8. "Tr|-Fo|d Pos|t|on Adjustment screen"
Se|ect the paper s|ze you want to adjust.
9. Press [Doub|e Fo|d|. (the second fo|d}
10. Enter a va|ue through the numer|c buttons and press [<<SET|.
Sett|ng range: -50 to +50, 1 step = 0.1 mm
The d|mens|on "a" |n the step 6 gets |arger when the set va|ue |s moved to the pos|t|ve s|de and gets
sma||er when moved to the negat|ve s|de.
11. Press [S|ng|e Fo|d|. (the f|rst fo|d}
12. Enter a va|ue through the numer|c buttons and press [<<SET|.
Sett|ng range: -50 to +50, 1 step = 0.1 mm
The d|mens|on "b" |n the step 7 gets |arger when the set va|ue |s moved to the pos|t|ve s|de and gets
sma||er when moved to the negat|ve s|de.
13. Repeat steps 4 to 12 unt|| the standard va|ue can be obta|ned.
b
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fs503fs3015c
[2] [1]
Paper s|ze Standard va|ue (mm}
a 2.0 b 2.0
A4S 97.5 102.0
8
1
/2 x 11S 91.6 96.1
[1| S|ng|e fo|d [2| Doub|e fo|d
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10.9.20 Fo|d Paper W|dth Adj. (Sadd|e St|tcher Adj.|
Adjust an uneven edge w|th the bund|e paper at the mu|t| ha|f fo|d|ng or mu|t| tr|-fo|d|ng mode, conduct th|s
adjustment.
Th|s adjustment changes the a||gnment w|dth when a||gn|ng |n sub-scann|ng d|rect|on.
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [07 F|n|sher Adjustment|.
2. "F|n|sher Adjustment Menu screen"
Press [06 Sadd|e St|tcher Adj.|.
3. "Sadd|e St|tcher Adjustment Menu screen"
Press [06 Fo|d Paper W|dth Adj.|.
4. "Fo|d Paper W|dth Adjustment screen"
Press [| or [| to se|ect the paper s|ze you want to adjust.
5. Press [OOPY|.
6. Se|ect the paper s|ze accord|ng to the |tem you want to adjusted and press the Start key to output a test
pattern (No. 16}.
7. Oheck to |f the bund|e of papers |s m|sa||gned.
a: lf the set va|ue |s w|der than the paper w|dth, fo|d
||ne skewed var|ous d|rect|on.
b: lf the set va|ue |s narrower than the paper w|dth,
fo|d ||ne skewed same d|rect|on.
8. When the va|ue |s not w|th|n the standard va|ue, press [SERvlOE|.
9. "Fo|d Paper W|dth Adjustment screen"
Enter a va|ue through the numer|c buttons and press [<<SET|.
Sett|ng range: -50 (narrower} to +50 (w|der}, 1 step = 0.1 mm
10. Repeat steps 5 to 9 unt|| the standard va|ue can be obta|ned.
11. To cont|nue the adjustment for other s|zes of paper, repeat steps from 4 to 10.
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10.9.21 Tr|mm|ng Adjustment (Sadd|e St|tcher Adj.|
When there |s m|sa||gnment |n the tr|mmed fore-edge or the tr|mm|ng |s too much by the SD, conduct th|s
adjustment.
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [07 F|n|sher Adjustment|.
2. "F|n|sher Adjustment Menu screen"
Press [06 Sadd|e St|tcher Adj.|.
3. "Sadd|e St|tcher Adjustment Menu screen"
Press [07 Tr|mm|ng Adjustment|.
4. "Tr|mm|ng Adjustment screen"
Press [| or [| to se|ect the paper s|ze you want to adjust.
5. Press [OOPY|.
6. Se|ect the paper s|ze accord|ng to the |tem you want to adjusted and press the Start key to output a test
pattern (No. 16}.
7. Oheck the tr|mmed |ength "a" of the cover paper.
Standard va|ue "a" : 2 mm or more
Note
When the tr|mmed |ength |ess than 2mm may
cause tr|mm|ng fau|t.
8. When the va|ue |s not w|th|n the standard va|ue, press [SERvlOE|.
9. "Tr|mm|ng Adjustment screen"
Enter a va|ue through the numer|c buttons and press [<<SET|.
Sett|ng range: -400 (sma||er} to +400 (|arger}, 1 step = 0.1mm
10. Repeat steps 5 to 9 unt|| the standard va|ue can be obta|ned.
11. To cont|nue the adjustment for other s|zes of paper, repeat steps from 4 to 10.
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10.9.22 Tr|mmer Rece|ver Adj. (Sadd|e St|tcher Adj.|
Perform th|s adjustment when poor tr|mm|ng (e.g. f|uff on the cut end} occurs at the tr|mm|ng by the SD.
Th|s adjustment changes the sh|ft |nterva| and the move p|tch of the tr|mmer board.
A. Procedure
10.9.23 Cur| Reform D|rect|on (RU Adjustment|
Perform th|s adjustment |f paper jam or other prob|ems occur when feed|ng cur|ed papers.
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [07 F|n|sher Adjustment|.
2. "F|n|sher Adjustment Menu screen"
Press [06 Sadd|e St|tcher Adj.|.
3. "Sadd|e St|tcher Adjustment Menu screen"
Press [08 Tr|mmer Rece|ver Adj.|.
4. "Tr|mmer Rece|ver Adjustment screen"
Se|ect the opt|ons for "Tr|mmer Oount" (number of cuts counted unt|| the tr|mmer board moves} and
"Move P|tch" (trave| d|stance of the tr|mmer board when |t moves}.
5. Press [Execute Oompu|s|ve Movement| to move the tr|mmer board manua||y.
1. "Serv|ce Mode Menu screen"
Press [07 F|n|sher Adjustment|.
2. "F|n|sher Adjustment Menu screen"
Press [07 R Adjustment|.
3. "R Adjustment Menu screen"
Press [01 Our| Reform D|rect|on|.
4. "Our| Reform D|rect|on screen"
Se|ect the opt|on from [OFF|, [pper|, or [|ower|.
Note
[Upper]: Corrects the convex cur|.
[Lower]: Corrects the concave cur|.
[Off]: Deact|vates cur| correct|on.
Se|ect [Upper] or [Lower] to correct paper cur| at a|| t|mes.
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10.9.24 Reca|| Standard Data (F|n|sher Adjustment|
Restore the f|n|sher adjustment set va|ues to factory |n|t|a| data or |nsta||at|on |n|t|a| data.
Note
Adjustment data of "Stacker Adjustment (LS|", "Tr|mmer Rece|ver Adj. (SD|", "Cur| Reform D|rec-
t|on (RU|", "Paper Edge Detect Sensor Adj. (PK|", and "Paper Inserter Tray S|ze Adj. (PI|" are not
restored.
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [07 F|n|sher Adjustment|.
2. "F|n|sher Adjustment Menu screen"
Press [08 Reca|| Standard Data|.
3. "Reca|| Standard Data screen"
Press [Factory ln|t|a| Data| or [lnsta||at|on ln|t|a| Data|.
Note
Se|ect|ng [Factory Defau|t Data] restores var|ous set va|ues to factory |n|t|a| data.
Se|ect|ng [Insta||at|on In|t|a| Data] restores to the adjustment va|ues stored when I/O check
mode (code "90-00"| was conducted.
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10.9.25 Sadd|e St|tcher Stopper Adj.
Adjust the stap|e pos|t|on |n the sub scan d|rect|on wh||e |n the sadd|e st|tch|ng by the FS-607.
Th|s adjustment changes the pos|t|on of the sadd|e st|tch|ng stopper.
Note
Be sure the " Ha|f Fo|d Stopper Adj. " have been adjusted before perform|ng th|s adjustment.
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [07 F|n|sher Adjustment|.
2. "F|n|sher Adjustment Menu screen"
Press [01 Sadd|e St|tcher Stopper Adj.|.
3. "Fo|d & Stap|e Stopper Adjustment screen"
Press [| or [| to se|ect the paper s|ze you want to adjust.
4. Press [OOPY|.
5. Se|ect the paper s|ze accord|ng to the |tem you want to adjusted and press the Start key to output a test
pattern (No. 16}.
6. Oheck the sadd|e st|tch|ng stap|e pos|t|on of the
outputted paper.
Standard va|ue "a": 1 mm
7. When the va|ue |s not w|th|n the standard va|ue, press [SERvlOE|.
8. "Fo|d & Stap|e Stopper Adjustment screen"
Enter a va|ue through the numer|c buttons and press [<<SET|.
Sett|ng range: -128 (|ower} to +127 (upper}, 1 step = 0.1 mm
9. Repeat steps 4 to 8 unt|| the standard va|ue can be obta|ned.
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10.9.26 Ha|f Fo|d Stopper Adj.
Adjust the fo|d|ng pos|t|on wh||e |n the mu|t| center fo|d|ng and sadd|e st|tch|ng by the FS-607.
Th|s adjustment changes the pos|t|on of the sadd|e st|tch|ng stopper.
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [07 F|n|sher Adjustment|.
2. "F|n|sher Adjustment Menu screen"
Press [02 Ha|f Fo|d Stopper Adj.|.
3. "Ha|f Fo|d Stopper Adjustment screen"
Press [| or [| to se|ect the paper s|ze you want to adjust.
4. Press [OOPY|.
5. Se|ect the paper s|ze accord|ng to the |tem you want to adjusted and press the Start key to output a test
pattern (No. 16}.
6. Oheck the m|sa||gnment "a" on the edge of the
outputted paper.
Standard va|ue "a": 1 mm
7. When the va|ue |s not w|th|n the standard va|ue, press [SERvlOE|.
8. "Ha|f Fo|d Stopper Adjustment screen"
Enter a va|ue through the numer|c buttons and press [<<SET|.
Sett|ng range: -128 to +127, 1 step = 0.1 mm
ln the case of the m|sa||gnment g|ven |n the step 6, enter a set va|ue to the negat|ve s|de.
9. Repeat steps 4 to 8 unt|| the standard va|ue can be obta|ned.
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10.9.27 Vert|ca| Pos|t|on Adj. (Punch Adjustment|
Adjust the punch pos|t|on of the punch k|t (PK} |n the ma|n scan d|rect|on.
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [07 F|n|sher Adjustment|.
2. "F|n|sher Adjustment Menu screen"
Press [03 Punch Adjustment|.
3. "Punch Adjustment Menu screen"
Press [01 vert|ca| Pos|t|on Adj.|.
4. "vert|ca| pos|t|on adjustment screen"
Press [| or [| to se|ect the paper s|ze you want to adjust.
5. Press [OOPY|.
6. Se|ect the paper s|ze accord|ng to the |tem you want to adjusted, set the 10 sets of cop|es and press the
Start key to output a test pattern (No. 16}.
7. Fo|d the output paper |n ha|f |n the ma|n scan
d|rect|on, and measure the gap "a" between the
center ||ne of the pr|nt and the center of the punch
ho|e.
Standard va|ue "a": 1 mm
8. When the va|ue |s not w|th|n the standard va|ue, press [SERvlOE|.
9. "vert|ca| pos|t|on adjustment screen"
Enter a va|ue through the numer|c buttons and press [<<SET|.
Sett|ng range: -50 (|n front} to +50 (|n back}, 1 step = 0.1 mm
10. Repeat steps 5 to 9 unt|| the standard va|ue can be obta|ned.
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[2]
[1]
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[1| Oenter of the paper
[2| Oenter of the punch ho|e
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10.9.28 Hor|zonta| Pos|t|on Adj. (Punch Adjustment|
Adjust the punch pos|t|on of the punch k|t (PK} |n the sub scan d|rect|on.
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [07 F|n|sher Adjustment|.
2. "F|n|sher Adjustment Menu screen"
Press [03 Punch Adjustment|.
3. "Punch Adjustment Menu screen"
Press [02 Hor|zonta| Pos|t|on Adj.|.
4. "Hor|zonta| pos|t|on adjustment screen"
Se|ect [Pl tray| or [Ma|n tray|, and press [OOPY|.
5. Set paper |n the tray or Pl, and press Start to pr|nt the test pattern (No. 16}.
6. Oheck the punch pos|t|on "a" of the output paper
|n the sub scan d|rect|on.
7. When the va|ue |s not w|th|n the standard va|ue, press the [Serv|ce|.
8. "Hor|zonta| pos|t|on adjustment screen"
Enter a va|ue through the numer|c buttons and press [<<SET|.
Sett|ng range: -50 (shorter} to +50 (|onger}, 1 step = 0.1 mm
9. Repeat steps 4 to 8 unt|| the standard va|ue can be obta|ned.
a
15knf3c001nb
Paper s|ze Standard va|ue "a" (mm}
metr|c area 10.5 5.0
|nch area 9.5 5.0
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10.9.29 Reg|strat|on Adjustment (Punch Adjustment|
Adjust the reg|strat|on |oop amount of the punch k|t (PK} wh||e |n the punch to remove punch skew, paper wr|n-
k|es, or a jam at the punch reg|strat|on sect|on.
A. Procedure

10.9.30 Paper Edge Detect Sensor Adj. (Punch Adjustment|
Adjust the sens|t|v|ty of the sensor after rep|ac|ng the punch dr|ve board (PKDB} or the paper edge detect sensor
board (PESB} of PK.
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [07 F|n|sher Adjustment|.
2. "F|n|sher Adjustment Menu screen"
Press [03 Punch Adjustment|.
3. "Punch Adjustment Menu screen"
Press [03 Reg|strat|on Adjustment|.
4. "Reg|strat|on adjustment screen"
Se|ect the |tem you want to adjust, and press [OOPY|.
5. Set paper |n the tray or Pl, and press Start to pr|nt the test pattern (No. 16}.
6. lf the prob|em |s not so|ved, press [SERvlOE|.
7. "Reg|strat|on adjustment screen"
Enter a va|ue through the numer|c buttons and press [<<SET|.
Sett|ng range: -20 (|arger} to +20 (sma||er}, 1 step = 0.8 mm
8. Repeat steps 4 to 7 unt|| an appropr|ate va|ue |s obta|ned.
1. "Serv|ce Mode Menu screen"
Press [07 F|n|sher Adjustment|.
2. "F|n|sher Adjustment Menu screen"
Press [03 Punch Adjustment|.
3. "Punch Adjustment Menu screen"
Press [04 Paper Edge Detect Sensor Adj.|.
4. "Paper Edge Detect Sensor Adjustment screen"
Press [Start|.
5. A message "Oomp|eted" |s d|sp|ayed when the adjustment |s f|n|shed successfu||y.
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10.9.31 Tr|-Fo|d Adjustment
Adjust the 1st fo|d|ng pos|t|on of the mu|t| tr|-fo|d|ng mode by the FS-607.
Note
The 2nd fo|d|ng pos|t|on (d|mens|on "b"| |s mechan|ca||y adjusted. (See "4.12 Adjust|ng the tr|-
fo|d|ng pos|t|on" |n FS-607 F|e|d serv|ce.|
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [07 F|n|sher Adjustment|.
2. "F|n|sher Adjustment Menu screen"
Press [04 Tr|-Fo|d Adjustment|.
3. "Tr|-Fo|d Adjustment screen"
Se|ect the paper s|ze you want to adjust, and press [OOPY|.
4. Se|ect the paper s|ze accord|ng to the |tem you want to adjusted and press the Start key to output a test
pattern (No. 16}.
5. Oheck "a" on the outputted paper.
6. When the va|ue |s not w|th|n the standard va|ue, press the [Serv|ce|.
7. "Tr|-Fo|d Adjustment screen"
Enter a va|ue through the numer|c buttons and press [<<SET|.
Sett|ng range: -128 (|arger} to +127 (sma||er}, 1 step = 0.1 mm
8. Repeat steps 3 to 7 unt|| the standard va|ue can be obta|ned.
[1| F|rst fo|d
a
b
c
15sjf3c102na
[1]
Paper s|ze Standard va|ue (mm}
a b c
A4S 95 2 101 2 101 2
8
1
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10.9.32 2 Pos. Stap|e P|tch Adj.
Adjust the stap|e |nterva|s for the stap|e or sadd|e st|tch mode by the FS-607.
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [07 F|n|sher Adjustment|.
2. "F|n|sher Adjustment Menu screen"
Press [05 2 Pos. Stap|e P|tch Adj.|.
3. "2 Pos|t|on Stap|e P|tch Adjustment screen"
Press [Fo|d & Stap|e| or [Stap|e|.
4. Press [OOPY|.
5. Se|ect A3 or 11 17 paper and press Start key to output the test pattern (No.16}.
6. Press Start to pr|nt the test pattern (No. 16}.
Standard va|ue "a": 128 6 mm
7. When the va|ue |s not w|th|n the standard va|ue, press [SERvlOE|.
8. "2 Pos|t|on Stap|e P|tch Adjustment screen"
Enter a va|ue through the numer|c buttons and press [<<SET|.
Sett|ng range: +128 (narrower} to +160 (w|der}, 1 step = 1 mm
9. Repeat steps 4 to 8 unt|| the standard va|ue can be obta|ned.
[1|
[2|
[1| Stap|e
[2| Fo|d & Stap|e
a
15sjf3c103na
a
15sjf3c104na
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10.9.33 Paper Inserter Tray S|ze Adj.
Th|s adjustment shou|d be performed when the paper s|ze |s not correct|y detected at the cover sheet tray of the
Pl.
A. Procedure
10.9.34 Output quant|ty ||m|t
Set the max|mum number of sheets for stap||ng, sadd|e st|tch|ng, mu|t| ha|f fo|d, and mu|t| tr|-fo|d of the FS-607.
Ohange the max. sett|ng when the stap|es are buck|ed or paper fo|ded |s not enough.
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [07 F|n|sher Adjustment|.
2. "F|n|sher Adjustment Menu screen"
Press [06 Paper lnserter Tray S|ze Adj|.
3. "Pl1/Pl2 Tray S|ze Adjustment screen"
Press [Next| or [Prev|ous| and se|ect the upper or |ower tray, and press [A4S| or [8.5 x 11S|.
4. |oad A4S paper |n the se|ected tray of Pl and press [Start|.
(When you se|ected [8.5 x 11S| |n step 3, |oad 8
1
/2 x 11S paper |n the tray.}
5. A message "Oomp|eted" |s d|sp|ayed.
6. When another tray needs to be adjusted, repeat steps 3 to 5.
7. Ex|t out of the serv|ce mode, and check |f paper s|ze set |n the Pl |s correct|y detected.
1. "Serv|ce Mode Menu screen"
Press [07 F|n|sher Adjustment|.
2. "F|n|sher Adjustment Menu screen"
Press [07 Output quant|ty ||m|t|.
3. "F|n|sher Output ||m|t Sett|ng screen"
Enter the max|mum number of sheets for each |tem w|th the numer|c buttons and press [<<SET|.
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10.10 F|rmware vers|on
D|sp|ay the f|rmware vers|on of the ma|n body and opt|ons.
Note
The [Image contro|] that |s d|sp|ayed on the screen represents the f|rmware vers|on of the overa||
contro| board (OACB|.
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [08 F|rmware vers|on|.
2. "F|rmware vers|on Menu screen"
Press [01 ROM vers|on|.
3. "ROM vers|on lnd|cat|on screen"
Each f|rmware vers|on |s d|sp|ayed.
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10.11 CS Remote Care
10.11.1 Out||ne
The OS Remote Oare |s a system that manages the ma|n body by send|ng and rece|v|ng var|ous k|nds of the
management data of the ma|n body between the ma|n body and the OS Remote Oare center computer through
the phone ||ne or E-ma||.
lt enab|es the ma|n body to ca|| the center computer, and the center computer to |nqu|re regu|ar|y the ma|n body
for var|ous data.
The data hand|ed by the OS Remote Oare can be c|ass|f|ed |nto the 3 fo||ow|ng groups.
a.Data that a||ow you to grasp the use cond|t|ons of the ma|n body, such as the tota| count and the ma|ntenance
count.
b. Data that g|ve us the genera| |nformat|on of when and how often an abnorma||ty occurred w|th the ma|n body.
c. A|| sorts of adjustment data
Note
When Secur|ty Strengthen Set |s set to ON, the use of the ma|n body NIC |s not a||owed.
10.11.2 Setup procedure of the CS Remote Care
When us|ng the E-ma|| OS Remote Oare together w|th the ma|| remote commun|cat|on system, |t |s necessary to
take note of the ma|| account and the DlPS sett|ng. For part|cu|ars, see '10.11.3 ||st of comb|nat|ons of E-Ma||
OS Remote Oare and Ma|| remote not|f|cat|on system."
ln case you setup aga|n the once setup ma|n body, c|ear the RAM for OS Remote Oare and set |t up aga|n.
About how to c|ear the RAM for OS Remote Oare, see '10.11.13 ln|t|a||zat|on of RAM for OS Remote Oare."
Step Operat|on
When us|ng the phone ||ne modem When us|ng the E-ma|| (Ma|n body NlO}
0 Reg|stered the mach|ne lD |n the app||cat|on on the OS Remote Oare center s|de.
When the mach|ne lD |s not reg|stered, no |n|t|a| connect|on cannot be made.
1 Modem connect|on
Turn off the power of the modem, connect the
ma|n body and the modem w|th a modem cab|e,
and the modem and the wa|| out|et w|th a modu-
|ar cab|e.
* For the connect|on of a modu|ar cab|e, see the
|nstruct|ons of the modem to be used.
When us|ng the E-ma||, remove the modem for the
phone ||ne.
2 OS Remote Oare funct|on ON
(Tech. Rep. mode System lnput Software Sw|tch Sett|ng Set 15-5 to "On (1}"}
3 OS Remote Oare funct|on se|ect|on
(Tech. Rep. mode OS Remote Oare OS
Remote Oare Set Modem}
OS Remote Oare funct|on se|ect|on
(Tech. Rep. mode OS Remote Oare OS
Remote Oare Set E-ma||}
4 No. code entry
(Tech. Rep. mode OS Remote Oare OS Remote Oare Press No. Oode Enter the No. code*
Press No. Oode}
* For the No. code, enter a spec|f|ed code.
5 Date and t|me sett|ng for the OS Remote Oare
(Enter the No. code Deta|| sett|ng Date/T|me sett|ng Press Sett|ng T|me Enter the current
t|me Press Set Press T|me Zone Enter the t|me zone}
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6 Oenter lD sett|ng
(Enter the No. code Deta|| sett|ng Bas|c sett|ng Press the Oenter No. Enter the center No.*}
* Enter the center No. |n f|ve d|g|ts.
7 Oenter te|ephone Number sett|ng
(Enter the No. code Deta|| sett|ng Bas|c
sett|ng Press Oenter Te|ephone Number
Enter the center te|ephone Number*}
* Make an entry us|ng "T" and "P" as requ|red.
Response t|me out sett|ng: Opt|ona|
(Enter the No. code Deta|| sett|ng Response
t|me out sett|ng Enter the response t|me out
t|me}
(Th|s |s usua||y |eft as defau|t.}
8 Mach|ne te|ephone Number sett|ng
(Enter the No. code Deta|| sett|ng Bas|c
sett|ng Press Mach|ne Te|ephone Number
Enter the mach|ne te|ephone Number *}
* Make an entry us|ng "T" and "P" as requ|red.
Proceed to the step 9.
9 Modem |n|t|a||zat|on AT command entry
(Enter the No. code Deta|| sett|ng AT com-
mand Press F|rst command Enter the |n|-
t|a||zat|on command *}
* For part|cu|ars of the |n|t|a||zat|on command,
see the |nstruct|ons of the modem to be used.
Ma|n body ma|| address sett|ng
Th|s |s set from the Web ut|||ty on the browser of
the PO connected to the ma|n body NlO by the
network.
Be sure to conduct the send|ng and rece|v|ng test.
10 Software SW sett|ng for the OS Remote Oare
(Enter the No. code Deta|| sett|ng Software
SW sett|ng}
(Baud rate sett|ng: Se|ect the baud rate at the
software SW sett|ng 01-4 to 7.}
Proceed to the step 11.
11 Turn on and off the power sw|tch (SW2} of the ma|n body.
12 F|rst ca|| execut|on
(Tech. Rep. mode OS Remote Oare OS
Remote Oare Press No. Oode tw|ce Deta||
sett|ng Bas|c sett|ng F|rst ca||*}
* When the connect|on to the center comp|etes
successfu||y, the OS Remote Oare sett|ng screen
|s d|sp|ayed.
ln|t|a| connect|on ma|| recept|on
The |n|t|a| connect|on ma|| |s sent to the ma||
address of the ma|n body NlO from the center.
* When the OS Remote Oare re|ated screen |s
opened wh||e rece|v|ng the |n|t|a| connect|on ma||
from the center, the |nformat|on be|ng created |s
destroyed and the OS Remote Oare sett|ng screen
|s d|sp|ayed.
Step Operat|on
When us|ng the phone ||ne modem When us|ng the E-ma|| (Ma|n body NlO}
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10.11.3 L|st of comb|nat|ons of E-Ma|| CS Remote Care and Ma|| remote not|f|cat|on system
To change a comb|nat|on of E-Ma|| OS Remote Oare and Ma|| remote not|f|cat|on system, refer to th|s tab|e to
conf|gure the software sw|tch sett|ng or the ma|| account sett|ng.
10.11.4 Deta||ed setup procedure
A. CS Remote Care funct|on ON
Oase Ma|| remote
not|f|cat|on
system
E-Ma|| OS
Remote Oare
us|ng the ma|n
body NlO
Sett|ng |tem va|ue Remark
1 O O
"se the ma|| remote not|f|cat|on
system" of the ma|n body NlOs
Web ut|||ty
se
(*2}
"Tech. Rep. mode - Software
Sw|tch Sett|ng": 15-5 (*1}
1
2 O -
"se the ma|| remote not|f|cat|on
system" of the ma|n body NlO
Web ut|||ty
se
-
"Tech. Rep. mode - Software
Sw|tch Sett|ng": 15-5 (*1}
0
3 - O
"se the ma|| remote not|f|cat|on
system" of the ma|n body NlO
Web ut|||ty
Do not
use
-
"Tech. Rep. mode - Software
Sw|tch Sett|ng": 15-5 (*1}
1
*1 Tech. Rep. mode - Software Sw|tch Sett|ng: 15-5 (OS Remote Oare funct|on ON, 0=OFF,
1=ON}
*2 Ma|| remote not|f|cat|on system and OS Remote Oare us|ng the ma|n body NlO share the same ma||
account
1. Enter the Tech. Rep. mode.
2. "Tech. Rep. mode menu screen"
Press [System lnput|.
3. "Sub menu screen"
Press [Software Sw|tch Sett|ng|.
4. "Software sw|tch sett|ng mode screen"
Set "16" w|th the DlPSW number.
Set "7" w|th the DlPSW b|t number.
5. Set the b|t data to the NlO you use.
On (1}: se the ma|n body NlO
Off (0}: se the lP NlO (defau|t}
6. Press [Return| to f|n|sh the conf|gurat|on.
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B. CS Remote Care funct|on se|ect|on (E-Ma||/Phone ||ne modem|
1. Enter the Tech. Rep. mode.
2. "Tech. Rep. mode menu screen"
Press [OS Remote Oare|.
3. "Sub menu screen"
Press [OS Remote Oare|.
4. "OS Remote Oare sett|ng screen"
Se|ect the key for the funct|on you use.
01 E-Ma||: se the E-Ma|| OS Remote Oare
02 Modem: se the Modem OS Remote Oare
5. Press [No. Oode|.
6. Enter the No. code* w|th the numer|c keys.
7. Press [No. Oode|.
8. Press [Deta|| sett|ng|.
9. "Sett|ng menu screen"
Press [Date/T|me Sett|ng|.
10. "Date and T|me sett|ng screen"
Enter the date w|th the numer|c keys, and press the [Set| key.
11. Enter the month w|th the numer|c keys, and press [Set|.
12. Enter the year |n 2 d|g|ts w|th the numer|c keys, and press [Set|.
13. Enter t|me w|th the numer|c keys, and press [Set|.
14. Press [T|me Zone|.
15. Enter the t|me zone w|th the numer|c keys, and press [Set|.
16. Press [OK| to return to the "Sett|ng menu screen."
* Enter the No. code that |s ass|gned |n advance.
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C. Modem |n|t|a| sett|ng
1. "Modem sett|ng menu screen"
Press [Bas|c sett|ng|.
2. "Bas|c sett|ng screen"
Press [Oenter No.|.
3. Enter the center lD w|th the keyboard, and press [OK|.
4. Press [Oenter Te|ephone Number|.
5. Enter the center te|ephone number w|th the numer|c and symbo||c keys.
se [T|s and [P|s depend|ng on the modem and the phone ||ne. *1
6. Press [Mach|ne Te|ephone Number|.
7. Enter the mach|ne te|ephone number w|th the numer|c and symbo||c keys.
se [T|s and [P|s depend|ng on the modem and the phone ||ne. *1
8. Press [OK| to return to the "Modem sett|ng menu screen."
9. "Modem sett|ng menu screen"
Press [AT command|.
10. "AT command sett|ng screen"
Press the [F|rst command| key.
11. Enter the modem |n|t|a||zat|on command w|th the keyboard, and press [OK|. *2
12. Press [OK| to return to the "Modem sett|ng menu screen."
*1 When enter|ng the te|ephone number, keys on the screen other than numer|c keys represent the fo||ow|ngs.
[ , | Pause: ho|ds the se|f-d|a| de||very for some t|me
[W| Wa|t: detects the dest|nat|on d|a| tone
[T| Tone d|a|: tone d|a||ng
[P| Pu|se d|a|: pu|se d|a||ng
[-| Number de||m|ter: |gnored when actua||y d|a|ed
[*| [=| [|: use as necessary
*2 Ohange the modem |n|t|a||zat|on command |f necessary (sua||y, there |s no need to change}. For deta||s,
refer to the manua| of the modem.
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D. Baud rate sett|ng
Note
In case you changed b|t data by acc|dent, be sure to restore the prev|ous state.
* Modem baud rate
E. E-Ma|| |n|t|a| sett|ng
Note
The response t|me out sett|ng |s automat|ca||y set on rece|v|ng the |n|t|a| connect|on ma||. Change
the sett|ng |f necessary.
1. "Modem sett|ng menu screen"
Press [Software SW Sett|ng|.
2. "Software SW Sett|ng screen"
Set "01" w|th the DlPSW number.
Set the modem baud rate us|ng the DlPSW b|t number "4 to 7".*
3. Press [Return| to return to the "Modem sett|ng menu screen."
Baud rate 01-7 01-6 01-5 01-4
1200 bps 0 0 1 1
2400 bps 0 1 0 0
4800 bps 0 1 0 1
9600 bps 0 1 1 0
19200 bps 0 1 1 1
38400 bps 1 0 0 0
57600 bps 1 0 0 1
1. "E-Ma|| Sett|ng Menu screen"
Press [Bas|c sett|ng|.
2. "Bas|c sett|ng screen"
Press [Oenter No.|.
3. Enter the center lD w|th the keyboard, and press [OK|.
4. Press [OK| to return to the "E-Ma|| Sett|ng Menu screen."
5. "E-Ma|| Sett|ng Menu screen"
Press the [Response t|me out sett|ng| key. *
6. Enter the response t|me out t|me w|th the numer|c keys. (|n m|nutes}
7. Press [OK| to return to the "E-Ma|| Sett|ng Menu screen."
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10.11.5 Software SW sett|ng for CS Remote Care
Note
Software SW b|ts data are wr|tten |nto the Parameter board (PB| every t|me a change |s made. In
case you changed b|t data by acc|dent, be sure to restore the prev|ous state.
A. Input procedure
Note
About funct|ons of each sw|tch, see to "B. L|st of software SW for CS Remote Care."
1. Enter the Tech. Rep. mode.
2. "Tech. Rep. mode menu screen"
Press [OS Remote Oare|.
3. "Sub menu screen"
Press [OS Remote Oare|.
4. "OS Remote Oare sett|ng screen"
Press [No. Oode|.
5. se the sheet sett|ng keys to enter the No. code. *1
6. Press [No. Oode|.
7. Press [Deta|| sett|ng|.
8. "Sett|ng menu screen"
Press [Software SW Sett|ng|.
9. "Software SW Sett|ng screen"
Se|ect the DlPSW number.
se the |eft arrow key or the numer|c keys.
10. Se|ect the DlPSW b|t number.
se the r|ght arrow key or the numer|c keys.
11. Se|ect DlPSW On (1}, Off (0}.
se the [On (1}|, [Off (0}| key.
12. Press [Return| to return to the "Sett|ng menu screen."
*1 lf the No. code |s a|ready entered, conf|rm that No. code.
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B. L|st of software SW for CS Remote Care
Note
Do not change any b|t not descr|bed on th|s tab|e
DlPSW Funct|ons B|t Data Defau|t
No. B|t 0 1
1 0 D|a| mode Pu|se d|a| Tone d|a| 1
1 Modem recept|on Rece|ve*1 Do not rece|ve*1 0
2 - - - 0
3 - - - 0
4 Baud rate *2 *2 0
5 *2 *2 0
6 *2 *2 0
7 *2 *2 1
2 0 Auto ca|| on ma|funct|on code occurrence Do not ca|| Oa|| 1
1 Auto ca|| on date spec|f|cat|on Do not ca|| Oa|| 1
2 Auto ca|| on the part rep|acement Do not ca|| Oa|| 1
3 Auto ca|| on the drum rep|acement Do not ca|| Oa|| 1
4 Auto ca|| on the per|od|c ma|ntenance (PM} Do not ca|| Oa|| 1
5 - - - 0
6 - - - 0
7 Auto ca|| when resett|ng the f|xed rep|acement
parts
Do not ca|| Oa|| 0
3 0 - - - 0
1 Auto ca|| on the toner supp|y Do not ca|| Oa|| 1
2 Auto ca|| on frequent JAM occurrence Do not ca|| Oa|| 1
3 Report on the waste toner box fu|| Do not ca|| Oa|| 1
4 to 7 - - - 0
4 0 OS Remote Oare commun|cat|on mode *3 *3 0
1 *3 *3 1
2 to 7 - - - 0
5 0 Modem red|a| |nterva| *4 *4 1
1 *4 *4 1
2 *4 *4 0
3 *4 *4 0
4 to 7 - - - 0
6 0 Modem red|a| t|mes *5 *5 0
1 *5 *5 1
2 *5 *5 0
3 *5 *5 1
4 *5 *5 0
5 *5 *5 0
6 *5 *5 0
7 - - - 0
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7 0 Red|a| for response t|me out Do not red|a| Red|a| 1
1 to 7 - - - 0
8 0 Retransm|ss|on |nterva| on E-Ma|| de||very error *6 *6 0
1 *6 *6 1
2 *6 *6 1
3 *6 *6 0
4 to 7 - - - 0
9 0 Retransm|ss|on t|mes on E-Ma|| de||very error *7 *7 0
1 *7 *7 1
2 *7 *7 0
3 *7 *7 1
4 *7 *7 0
5 *7 *7 0
6 *7 *7 0
7 - - - 0
10 0 T|me zone sett|ng *8 *8 0
1 *8 *8 0
2 *8 *8 0
3 *8 *8 0
4 *8 *8 0
5 *8 *8 0
6 *8 *8 0
7 *8 *8 0
11 0 T|mer 1
RlNG recept|on OONNEOT recept|on
*9 *9 0
1 *9 *9 0
2 *9 *9 0
3 *9 *9 0
4 *9 *9 0
5 *9 *9 1
6 *9 *9 0
7 *9 *9 0
12 0 T|mer 2
D|a| request comp|eted OONNEOT recept|on
*10 *10 0
1 *10 *10 0
2 *10 *10 0
3 *10 *10 0
4 *10 *10 0
5 *10 *10 0
6 *10 *10 1
7 *10 *10 0
13 0 T|mer 3
Not used
- - 0
1 - - 1
DlPSW Funct|ons B|t Data Defau|t
No. B|t 0 1
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13 2 T|mer 3
Not used
- - 0
3 - - 1
4 - - 0
5 - - 0
6 - - 0
7 - - 0
14 0 T|mer 4
||ne connect|on Start request te|egram de||v-
ery
*11 *11 0
1 *11 *11 0
2 *11 *11 0
3 *11 *11 0
4 *11 *11 0
5 *11 *11 1
6 *11 *11 0
7 *11 *11 0
15 0 T|mer 5
Wa|t t|me for other s|de's response
*12 *12 0
1 *12 *12 1
2 *12 *12 1
3 *12 *12 1
4 *12 *12 1
5 *12 *12 0
6 *12 *12 0
7 *12 *12 0
16 0 Retry data, t|mer 6
ln|t|a||zat|on OK D|a| request
*13 *13 1
1 *13 *13 1
2 *13 *13 1
3 *13 *13 1
4 *13 *13 1
5 *13 *13 1
6 *13 *13 1
7 *13 *13 1
17 0 Oa|| JAM date (ma|n body}
va||d copy quant|ty
*14 *14 1
1 *14 *14 0
2 Oa|| ADF JAM date
va||d or|g|na| feed quant|ty
*15 *15 1
3 *15 *15 0
4 Oa|| JAM date
MOBJ sett|ng
*16 *16 1
5 *16 *16 0
6 Oa|| ADF JAM date
MOBJ sett|ng
*17 *17 1
7 *17 *17 0
18 0 Attent|on d|sp|ay Do not ca|| Oa|| 1
1 to 7 - - - 0
19 to 40 0 to 7 - - - 0
DlPSW Funct|ons B|t Data Defau|t
No. B|t 0 1
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*1 Modem recept|on
*2 Baud rate
*3 OS Remote Oare commun|cat|on mode
*4 Modem red|a| |nterva|
*5 Modem red|a| t|mes
Mode DlPSW No.1
1
Rece|ve
lssue ATA by RlNG de||very
0
Do not rece|ve
Do not |ssue ATA by RlNG de||very
1
Mode DlPSW No.1
7 6 5 4
1200 bps 0 0 1 1
2400 bps 0 1 0 0
4800 bps 0 1 0 1
9600 bps 0 1 1 0
19200 bps 0 1 1 1
38400 bps 1 0 0 0
57600 bps 1 0 0 1
Mode DlPSW No.4
1 0
Data modem 0 0
FA (not used} 0 1
E-Ma|| 1 0
Reservat|on 1 1
Mode DlPSW No.5
3 2 1 0
1 m|nute 0 0 0 1
2 m|nutes 0 0 1 0
3 m|nutes 0 0 1 1
4 m|nutes 0 1 0 0
5 m|nutes 0 1 0 1
6 m|nutes 0 1 1 0
7 m|nutes 0 1 1 1
8 m|nutes 1 0 0 0
9 m|nutes 1 0 0 1
10 m|nutes 1 0 1 0
Mode DlPSW No.06
6 5 4 3 2 1 0
0 to 9 t|mes 000 0000 to 000 1001
10 t|mes 0 0 0 1 0 1 0
11 to 99 t|mes 000 1011 to 110 0011
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*6 Retransm|ss|on |nterva| on E-Ma|| de||very error
*7 Retransm|ss|on t|mes on E-Ma|| de||very error
*8 T|me zone sett|ng
*9 T|mer 1 (RlNG recept|on OONNEOT recep-
t|on}
*10 T|mer 2 (D|a| request comp|eted OONNEOT
recept|on}
Mode DlPSW No.08
3 2 1 0
0 m|nute 0 0 0 0
10 m|nutes 0 0 0 1
20 m|nutes 0 0 1 0
30 m|nutes 0 0 1 1
40 m|nutes 0 1 0 0
50 m|nutes 0 1 0 1
60 m|nutes 0 1 1 0
70 m|nutes 0 1 1 1
80 m|nutes 1 0 0 0
90 m|nutes 1 0 0 1
100 m|nutes 1 0 1 0
110 m|nutes 1 0 1 1
120 m|nutes 1 1 0 0
Mode DlPSW No.09
6 5 4 3 2 1 0
0 to 9 t|mes 000 0000 to 000 1001
10 t|mes 0 0 0 1 0 1 0
11 to 99 t|mes 000 1011 to 110 0011
Mode DlPSW No.10
7 6 5 4 3 2 1 0
-12 to -1 1111 0100 to 1111 1111
0 0 0 0 0 0 0 0 0
1 to 12 0000 0001 to 0001100
Mode DlPSW No.11
7 6 5 4 3 2 1 0
0 to 31 sec 0000 0000 to 0001 1111
32 sec 0 0 1 0 0 0 0 0
33 to 255 sec 0010 0001 to 1111 1111
Mode DlPSW No.12
7 6 5 4 3 2 1 0
0 to 63 sec 0000 0000 to 0011 1111
64 sec 0 1 0 0 0 0 0 0
65 to 255 sec 0100 0001 to 1111 1111
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*11 T|mer 4 (||ne connect|on Start request te|e-
gram de||very}
*12 T|mer 5 (Wa|t t|me for other s|de's response}
*13 Retry data, t|mer 6 (ln|t|a||zat|on OK D|a|
request}
*14 Oa|| JAM date (ma|n body} va||d copy quant|ty
*15 Oa|| ADF JAM date va||d or|g|na| feed quant|ty
*16 Oa|| JAM date MOBJ sett|ng
Mode DlPSW No.14
7 6 5 4 3 2 1 0
0 to 31 (x 100 msec} 0000 0000 to 0001 1111
32 (x 100 msec} 0 0 1 0 0 0 0 0
33 to 255
(x 100 msec}
0010 0001 to 1111 1111
Mode DlPSW No.15
7 6 5 4 3 2 1 0
0 to 29 sec 0000 0000 to 0001 1101
30 sec 0 0 0 1 1 1 1 0
31 to 255 sec 0001 1111 to 1111 1111
Mode DlPSW No.16
7 6 5 4 3 2 1 0
0 to 254 (x 5 msec} 0000 0000 to 1111 1110
255 (x 5 msec} 1 1 1 1 1 1 1 1
Mode DlPSW No.17
1 0
3000 cop|es 0 0
6000 cop|es 0 1
9000 cop|es 1 0
12000 cop|es 1 1
Mode DlPSW No.17
3 2
600 sheets 0 0
1200 sheets 0 1
1800 sheets 1 0
2400 sheets 1 1
Mode DlPSW No.17
5 4
500 0 0
1000 0 1
2000 1 0
3000 1 1
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*17 Oa|| ADF JAM date MOBJ sett|ng
Mode DlPSW No.17
7 6
100 0 0
200 0 1
400 1 0
600 1 1
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10.11.6 Ma|| address sett|ng
A. Procedure for sett|ng the ma|n body NIC
For the ma|n body NlO sett|ng, see "4.3.4 ln|t|a| sett|ng.
10.11.7 Modem F|rst Ca||
Send the mach|ne lD and te|ephone number to the OS Remote Oare center computer to estab||sh connect|on
w|th the center.
1. Enter the Tech. Rep. mode.
2. "Tech. Rep. mode menu screen"
Press [OS Remote Oare|.
3. "Sub menu screen"
Press [OS Remote Oare|
4. "OS Remote Oare sett|ng screen"
Press [No. Oode|.
5. Enter the No. code w|th the numer|c keys. *1
6. Press [No. Oode|.
7. Press [Deta|| sett|ng|.
8. "Sett|ng menu screen"
Press [Bas|c sett|ng|.
9. "Bas|c sett|ng screen"
Press [F|rst Oa|||.
10. Oonf|rm that the connect|on w|th the center |s proper|y comp|eted. *2
When proper|y comp|eted, the "OS Remote Oare sett|ng screen" appears.
*1 lf the No. code |s a|ready entered, conf|rm that No. code.
*2 ln case an error occurred |n the commun|cat|on w|th the center, check the d|sp|ayed code. For deta||s on
ma|funct|on code, see "10.11.14 Ma|funct|on code ||st."
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10.11.8 Rece|v|ng the |n|t|a| connect|on ma||
ln case E-Ma||s are used, after sett|ngs are done on the ma|n body, the center needs to send an |n|t|a| connec-
t|on ma|| to the ma|| address of the ma|n body, thus enab||ng ma|| transm|ss|on between the center and the ma|n
body.
MEMO:
About how to send the |n|t|a| connect|on ma||, refer to the OS Remote Oare center's manua|.
Ma|| transm|ss|on are poss|b|e on|y between the center and the ma|n body that the |n|t|a| connect|on has
been estab||shed.
The |n|t|a| connect|on ma|| |s sent from the center. The ma|| address of the center used then |s stored |n the
ma|n body.
To check the center's ma|| address on the ma|n body, output "Mach|ne Management ||st."
Procedure: Tech. Rep. mode ||st Output Mach|ne Management ||st. Press the [OOPY| key at upper
|eft of the screen to output the ||st from the bas|c screen.
10.11.9 Setup conf|rmat|on
1. Enter the Tech. Rep. mode.
2. "Tech. Rep. mode menu screen"
Press [OS Remote Oare|.
3. "Sub menu screen"
Press [OS Remote Oare|.
4. "OS Remote Oare sett|ng screen"
Make sure that on|y se|ected |tems for "Modem" or "E-Ma||" are d|sp|ayed.
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10.11.10 Ma|ntenance ca||
As the OE starts the ma|ntenance, enter the lD code of OE (7-d|g|t number w|th wh|ch each OE |s |dent|f|ed,
managed by a d|str|butor.} to not|fy the center the start of ma|ntenance. After the ma|ntenance, press|ng the
ma|ntenance comp|et|on key not|f|es the center the comp|et|on of ma|ntenance.
<At the start of ma|ntenance>
Dur|ng the ma|ntenance, the [Start| key b||nks unt|| the comp|et|on of the ma|ntenance.
<At the end of ma|ntenance>
10.11.11 Center ca|| from manager
lf the setup of OS Remote Oare |s comp|eted, the manager can ca|| the center of OS Remote Oare.
About how to ca|| the center and send var|ous data of the ma|n body on the spec|f|ed date and t|me, refer to the
OS Remote Oare center's manua|.
1. Enter the Tech. Rep. mode.
2. "Tech. Rep. mode menu screen"
Press [OS Remote Oare|.
3. "Sub menu screen"
Press [OS Remote Oare|.
4. "OS Remote Oare sett|ng screen"
Press [No. Oode|.
5. Enter the No. code w|th the numer|c keys.
6. Press [No. Oode|.
1. Enter the Tech. Rep. mode.
2. "Tech. Rep. mode menu screen"
Press [OS Remote Oare|.
3. "Sub menu screen"
Press [OS Remote Oare|.
4. "OS Remote Oare sett|ng screen"
Press [Ma|ntenance comp|.
1. Enter the ut|||ty mode.
2. "t|||ty Menu screen"
Press [Adm|n|strator Sett|ng|.
3. "Adm|n|strator Sett|ng screen"
Press [System Oonnect|on|.
4. "System Oonnect|on screen"
Press [Oa|| Serv|ce Oenter|.
5. "ser Oa|| screen"
Press [Start|.
lf the setup |s not comp|eted, or |f other ca|| |s made, the [Start| key |s grayed out, d|sab||ng to make a ca||.
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10.11.12 Conf|rm commun|cat|on |og
You can output and conf|rm the commun|cat|on |og.
For deta||s of |ogs, see "10.7 State Oonf|rmat|on".
10.11.13 In|t|a||zat|on of RAM for CS Remote Care
ln|t|a||z|ng the RAM for OS Remote Oare enab|es you to perform the setup aga|n.
*1 lf the No. code |s a|ready entered, conf|rm that No. code.
1. Enter the Tech. Rep. mode.
2. "Tech. Rep. mode menu screen"
Press [||st Output|.
3. "Sub menu screen"
Press [||st Output|.
4. "||st output mode menu screen"
Press [Oommun|cat|on |og ||st|.
5. Press [Oopy| to output the ||st from the bas|c screen.
1. Enter the Tech. Rep. mode.
2. "Tech. Rep. mode menu screen"
Press [OS Remote Oare|.
3. "Sub menu screen"
Press [OS Remote Oare|.
4. "OS Remote Oare sett|ng screen"
Press [No. Oode|.
5. Enter the No. code w|th the numer|c keys. *1
6. Press [No. Oode|.
7. Press [Deta|| sett|ng|.
8. "Sett|ng menu screen"
Press [RAM O|ear|.
9. "RAM O|ear sett|ng screen"
10. The conf|rmat|on screen appears.
Press [OK|.
11. The RAM |s c|eared, and the "OS Remote Oare sett|ng screen" appears.
12. Perform the setup aga|n |f necessary.
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10.11.14 Ma|funct|on code ||st
ln case of modem
Error code Error So|ut|on
K00_00 Oonnect|on NG (Oannot connect from the modem,
t|med out}.
Red|a| and wa|t for re-recept|on.
K00_01 No response (After connect|on, no start te|egram
from the center detected}.
Red|a| and wa|t for re-recept|on.
K00_02 Oopy|ng. Oou|d not be wr|tten |n non-vo|at||e mem-
ory, and ||ne d|sconnected.
K00_03 Oenter lD m|smatch. Oonf|rm the center lD.
K00_04 Ser|a| number m|smatch. Oonf|rm the ser|a| number.
K00_05 Syntax error (when rece|v|ng undef|ned commands
or parameters}.
Red|a|.
K00_06 Rece|ved a wr|te order for an unwr|tab|e |tem.
K00_07 nread |tem error.
K00_08 S|gna| recept|on t|me out after a response detect|on
(after the start te|egram shutt|ed}.
Red|a|.
K00_09 A|ready reg|stered ser|a| number.
K00_10 Oommun|cat|on error occurred because of the car-
r|er OFF (NO OARRlER detected |n the modem}.
Red|a|.
K00_11 D|a|tone (NO DlA|TONE} detected |n the modem. Red|a|.
K00_12 Busy s|gna| (BSY} detected |n the modem. Red|a|.
K00_13 NO ANSWER detected |n the modem. Red|a|.
K00_14 Te|egram error (|rregu|ar te|egram rece|ved |n
response to the te|egram you sent}.
Retry standard t|mes, and red|a|.
K00_15 Ser|a| number not reg|stered |n the center (4 x 40
te|egrams rece|ved}.
K00_16 Errors not def|ned |n the above -00 to 15 (|ast 2 d|g-
|ts}.
Red|a|.
K00_17 Te|ephone number you must ca|| was not reg|stered.
K01_00 DSR turned OFF or rema|ns turned OFF.
K01_01 Error on creat|ng a message queue.
K01_02 Error on generat|ng a task.
K01_03 Error on send|ng a message.
K01_04 Error on rece|v|ng a message.
K01_05 Rece|ved an error (NG} from the t|mer task.
K02_01 Modem |n|t|a||zat|on NG.
K03_00 Oenter ca|| evacuat|on buffer |s fu||. Oannot evacuate
any more.
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ln case of E-ma||
10.11.15 Troub|eshoot|ng
Oheck the fo||ow|ngs when the ma|n body ne|ther rece|ves the |n|t|a| connect|on ma|| nor returns a response.
1} The center lD or the mach|ne lD are not set |n the ma|n body.
2} The center lD or the mach|ne lD are d|fferent (A mach|ne lD error |s not returned at the |n|t|a| connect|on}.
3} OS Remote Oare funct|on |s d|sab|ed, or the phone ||ne |s se|ected |n the OS Remote Oare funct|on se|ect|on.
4} Oommun|cat|on between the ma|n body and the ma|| server |s not proper (Oheck th|s w|th a transm|ss|on
test}.
Error code Error So|ut|on
K05_90 Because of memory shortage, unab|e to secure
enough area for send|ng a ma||.
K05_92 Oontro||er |n operat|on: unab|e to send a ma||
because the contro||er |s |n operat|on.
ln the manua| transm|ss|on, retry
when the contro||er |s |d||ng. ln the
auto transm|ss|on, an automat|c retry
|s performed after 1 m|nute.
K05_93 Ma|| send|ng error: an error was returned on send|ng
a ma||.
ln the auto transm|ss|on, an auto-
mat|c retry |s performed after the
spec|f|ed t|me. Oheck |f there |s no
fau|t |n the network env|ronment and
the network sett|ngs.
K05_94 Mach|ne |n operat|on: unab|e to send a ma|| because
the mach|ne |s |n operat|on.
ln the manua| transm|ss|on, retry
when the mach|ne |s |d||ng. ln the
auto transm|ss|on, an automat|c retry
|s performed after 1 m|nute.
K05_95 Oontro||er not connected: unab|e to send a ma||
because the contro||er |s not connected.
Oheck the connect|on between the
contro||er and the ma|n body.
K05_96 Oontro||er-dr|ven ma|funct|on code: unab|e to send a
ma|| because of a contro||er-dr|ven (O-49**}.
ln case of the contro||er-dr|ven ma|-
funct|on code, a ma|| cannot be sent
through the contro||er. se a te|e-
phone. Th|s error do not occur |n the
ma|n body NlO.
*
The shaded error codes are the ones that may occur when a transm|ss|on |s made from the ma|n body to
the center.
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10.12 L|st output
10.12.1 L|st Output
Outputs var|ous ||sts.
A. Procedure
*1 Pr|nts out the |atest 30 |tems of the send|ng and rece|v|ng h|story of the OS Remote Oare. The start t|me of
commun|cat|ons, the t|me per|od of commun|cat|ons (modem on|y}, the commun|cat|on modes, the
resu|ts of commun|cat|ons, and the senders (ma|| on|y} are pr|nted. The commun|cat|on modes and the
resu|ts of commun|cat|ons are d|sp|ayed |n the numbers of 4 d|g|t number. For the mean|ng of them, refer
to the fo||ow|ng tab|e.
The SMTP rep|y codes (200 to 554} prescr|bed |n the RFO1846, 2554 and 2821 are d|sp|ayed |n th|s p|ace of
***.
1. "Serv|ce Mode Menu screen"
Press [10 ||st Output|.
2. "||st Output screen"
The fo||ow|ng ||sts can be pr|nted from the ||st output menu:
Mach|ne Management ||st
Adjustment Data ||st
Ooverage Data ||st
Font Pattern
Oommun|cat|on |og ||st *1
Memory Dump ||st
Note
If you set DIPSW30-1 to 1, the font pattern and after are d|sp|ayed.
Memory Dump L|st |s for deve|opment use on|y. Must not be used dur|ng ma|ntenance/repa|r.
3. Press [OOPY|.
4. Press the Start key to output the se|ected ||st.
5. Press [SERvlOE|.
6. "||st Output" screen
To pr|nt another ||st, repeat steps 2 to 5.
Oommun|cat|on mode Oommun|cat|on resu|t Oommun|cat|on mode Oommun|cat|on resu|t
0000 - Transm|tted success-
fu||y
0040 Ma|ntenance com-
p|et|on transm|s-
s|on
-
0001 ln|t|a| transm|ss|on Oonnect|on t|me out
when transm|tt|ng
0080 Adm|n|strator
transm|ss|on
-
0002 Emergency trans-
m|ss|on
- 0100 F|xed date trans-
m|ss|on
-
0004 Emergency recov-
ery transm|ss|on
Rece|ved successfu||y 0200 Response trans-
m|ss|on
-
0005 - Recept|on fa||ed 0*** - Transm|ss|on fa||ed
0008 Transm|ss|on for
warn|ng
- 1000 Enqu|ry -
0010 Warn|ng recovery
transm|ss|on
- 2000 Data rewr|te -
0020 Ma|ntenance start
transm|ss|on
- 4000 Response recep-
t|on
-
8000 Test ma|| -
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10.13 Test Mode
10.13.1 Runn|ng Test Mode
Performs cont|nuous pr|nt operat|on test.
The fo||ow|ng tests can be se|ected from th|s mode.
lnterm|ttent copy mode
After comp|et|on of the pr|nt|ng operat|on for the set pr|nt count, the mach|ne changes |nto the ready state
and wa|ts for 0.5 sec. before resum|ng the same operat|on.
Paper|ess runn|ng mode
W|thout detect|ng paper or jam, the pr|nt|ng operat|on |s made near|y at the same t|m|ng as the norma|
operat|on. ln the same manner as the |nterm|ttent mode, after comp|et|on of the pr|nt|ng operat|on for the
set pr|nt count, the mach|ne changes |nto the ready state and wa|ts for 0.5 sec. before resum|ng the same
operat|on.
Paper|ess mode
W|thout detect|ng paper or jam, the pr|nt|ng operat|on |s made near|y at the same t|m|ng as the norma|
operat|on.
Paper|ess end|ess mode
The mach|ne operates w|th the pr|nt count |nf|n|te|y set automat|ca||y. ln the same manner as the paper|ess
mode, w|thout detect|ng paper or jam, the pr|nt|ng operat|on |s made near|y at the same t|m|ng as the nor-
ma| operat|on.
Runn|ng mode
The pr|nt|ng operat|on |s made |n the paper|ess end|ess mode p|us the scann|ng operat|on and the auto
paper feed tray sw|tch|ng.
Measurement mode
ld|es for 6 sec, keeps the fus|ng heater turned on (standby} for 9 sec, keeps the fus|ng heater turned on
(copy} for 9 sec, and performs scann|ng w|thout feed|ng papers. The sequence |s repeated 10 t|mes and
stops.
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [11 Test Mode|.
2. "Test Mode Menu screen"
Press [01 Runn|ng Test Mode|
3. "Runn|ng Test Mode screen"
Se|ect the mode and press [OOPY|.
4. Press the Start key to start the runn|ng test.
5. Press the STOP key to stop the runn|ng test.
6. To ex|t the runn|ng test mode, turn the sub power sw|tch (SW2} off and then on aga|n.
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10.13.2 Test Pattern Output Mode
Pr|nts var|ous test patterns to be used for troub|eshoot|ng.
Note
Do not attempt to pr|nt the test pattern not descr|bed |n th|s manua|.
A. Procedure
1. "Serv|ce Mode Menu screen"
Press [11 Test Mode|.
2. "Test Mode Menu screen"
Press [02 Test Pattern Output Mode|.
3. "Test Pattern Output Mode screen"
Press [Test Pattern|, then enter the test pattern number through the numer|c buttons and press [<<SET|.
To se|ect a screen, press one of the fo||ow|ngs [||ne1|, [||ne2|, [Dot1|, [Dot2|, [Oompress|on|, and [Oon-
tone|.To spec|fy |mage dens|ty, se|ect the co|or, enter adjustment va|ue (0: ||ghter - 255: darker} us|ng the
numer|c buttons, and press [<<SET|.
4. Press [OOPY|.
5. Se|ect A3 or 11 17 paper and press Start key to output the test pattern (No.16}.
6. To pr|nt another test pattern, press [SERvlOE| and repeat steps 3 to 5.
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No.1
Overall halftone
[Oheck ltems|
When the dens|ty |s set to 70 (ha|ftone}
lf there are |mage str|pes, determ|ne whether the fau|t |s w|th the scanner system or the process system.
[Recommended checkpo|nts|: Deve|op|ng un|t, c|ean|ng un|t, transfer be|t un|t, charg|ng corona, 2nd
transfer un|t, and dust-proof g|ass
When the dens|ty |s set to 0 (wh|te}
lf the test pattern |s |mage foggy background |mage, determ|ne whether the fau|t |s w|th the process sys-
tem.
[Recommended checkpo|nts|: Oharg|ng corona, and h|gh vo|tage contact po|nt.
When the dens|ty |s set to 255 (Y, M, O, K}
lf the dens|ty |s ||ght, determ|ne whether the fau|t |s w|th the process system.
[Recommended checkpo|nts|: Wr|te un|t
* See "10.13.2 Test Pattern Output Mode" for adjust|ng dens|ty.
Test Pattern
When the dens|ty |s set to 70 When the dens|ty |s set to 0 When the dens|ty |s set to 255
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No.11
Beam check
[Oheck ltem 1|
Oheck the so||d b|ack pattern [1| to see |f there |s uneven dens|ty found |n the ma|n scann|ng and sub-
scann|ng d|rect|ons.
[Recommended checkpo|nts|: Oharg|ng corona, deve|op|ng un|t, transfer be|t un|t, 2nd transfer un|t, and
dust-proof g|ass
[Oheck ltem 2|
Oheck |f there |s any |mage repe|||ng |n the gradat|on pattern [2| at the |ead|ng/tra|||ng edge of the test pat-
tern |n sub-scann|ng d|rect|on.
[Recommended checkpo|nts|: 2nd transfer un|t
Test Pattern
[1| So||d b|ack pattern [2| Gradat|on pattern
[2]
[1]
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No.16
Linearity evaluation pattern
[Oheck ltems|
Th|s pattern |s used to |dent|fy wh|ch of scanner system or pr|nter system |s caus|ng the prob|em.
ltems that can be checked |nc|ude ma|n scan magn|f|cat|on, sub scan magn|f|cat|on, |mage skew, and |ead|ng
edge t|m|ng, etc. of the pr|nter system. lf the copy |mage |s defect|ve desp|te no abnorma||ty be|ng v|s|b|e on
the test pattern, the scanner system |s defect|ve.
Test Pattern
[1| Edges of the |mage data
31mm
237mm
190mm
2
0
m
m
1
9
0
m
m
1
9
0
m
m
2
8
0
m
m
2
8
0
m
m
2
0
5
.
7
m
m
[1]
[1]
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No.51
Gradation evaluation pattern (main scanj
[Oheck ltems|
lf there are |mage str|pes or the uneven dens|ty, check |f the wr|te system or the process system operates
norma||y.
[Recommended checkpo|nts|: Deve|op|ng un|t, c|ean|ng un|t, charg|ng corona, 2nd transfer un|t, and
dust-proof g|ass
Test Pattern
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10. SERvlOE MODE
453
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No.52
Gradation evaluation pattern (sub scanj
[Oheck ltems|
lf there are |mage str|pes or the uneven dens|ty, check |f the wr|te system or the process system operates
norma||y.
[Recommended checkpo|nts|: Deve|op|ng un|t, c|ean|ng un|t, charg|ng corona, 2nd transfer un|t, and
dust-proof g|ass
Test Pattern
a03uf3c003ca
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No.53
Overall halftone
[Oheck ltems|
When the dens|ty |s set to 70 (ha|ftone}
lf there are |mage str|pes, determ|ne whether the fau|t |s w|th the scanner system or the process system.
[Recommended checkpo|nts|: Deve|op|ng un|t, c|ean|ng un|t, transfer be|t un|t, charg|ng corona, 2nd
transfer un|t, and dust-proof g|ass
When the dens|ty |s set to 0 (wh|te}
lf the test pattern |s |mage foggy background |mage, determ|ne whether the fau|t |s w|th the process sys-
tem.
[Recommended checkpo|nts|: Oharg|ng corona, and h|gh vo|tage contact.
When the dens|ty |s set to 255 (Y, M, O, K}
lf the dens|ty |s ||ght, determ|ne whether the fau|t |s w|th the process system.
[Recommended checkpo|nts|: Wr|te un|t
*See "10.13.2 Test Pattern Output Mode" for adjust|ng dens|ty.
Test Pattern
When the dens|ty |s set to 70 When the dens|ty |s set to 0 When the dens|ty |s set to 255
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10. SERvlOE MODE
455
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No.54
Gradation evaluation pattern
Oheck gradat|on reproduc|b|||ty of each screen.
See "10.13.2 Test Pattern Output Mode" for se|ect|ng screen.
Test Pattern
[1| Pr|mary co|or [2| Secondary co|or
Screen Purposes [Oheck ltems|
||ne1 Oheck the gradat|on reproduc-
|b|||ty of each screen used by
the cop|er from pr|mary co|or
to secondary co|or.
Make sure that the gradat|on of each co|or |s smooth
and even w|th no tone jump.
[Recommended checkpo|nt|: Oonduct the adjust-
ment of the pr|nter gamma sensor and the pr|nter
gamma offset.
||ne2
Dot1
Dot2
Oompress|on(ED}
Oontone Oheck the gradat|on reproduc-
|b|||ty of the screen used |n the
character area when the
screen ment|oned above |s
se|ected by the cop|er.
Make sure that the dens|ty |ncreases |n |ncrementa|
step from the h|gh ||ght s|de, and the dens|ty |n the
shadow sect|on of each co|or |s dark enough.
[Recommended checkpo|nt|: Oonduct the adjust-
ment of the pr|nter gamma sensor.
a03uf3c004ca
[1] [2]
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No.55
5% Coverage
[Purpose|
When you need to make test pr|nts cont|nuous|y |n order to check paper feed operat|on or etc., use th|s 5%
coverage test pattern to protect deve|oper, drums, c|eaners etc. from burden.
Test Pattern
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10. SERvlOE MODE
457
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No.80
Print characteristic evaluation pattern
Oheck gradat|on reproduc|b|||ty of each screen.
See "10.13.2 Test Pattern Output Mode" for se|ect|ng screen.
Test Pattern
a: Pr|mary co|or b: Secondary co|or c: Tert|ary co|or
Screen Purposes [Oheck ltem|
||ne1 Oheck the gradat|on reproduc-
|b|||ty of each screen used by
the cop|er from pr|mary co|or
to tert|ary co|or.
Make sure that the gradat|on of each co|or |s smooth
and even w|th no tone jump.
[Recommended checkpo|nt|: Oonduct the adjust-
ment of the pr|nter gamma sensor and the pr|nter
gamma offset.
||ne2
Dot1
Dot2
Oompress|on (ED}
Oontone Oheck the gradat|on reproduc-
|b|||ty of the screen used |n the
character area when the
screen ment|oned above |s
se|ected by the cop|er.
Make sure that the dens|ty |ncreases |n |ncrementa|
step from the h|gh ||ght s|de, and the dens|ty |n the
shadow sect|on of each co|or |s dark enough.
[Recommended checkpo|nt|: Oonduct the adjust-
ment of the pr|nter gamma sensor.
a03uf3c024ca
a
b
c
a
b
c
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10.14 ISW
Refer to "5. FlRMWARE vERSlON P" for deta||s. (See P.123}
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10. SERvlOE MODE
459
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10.15 CE/Adm|n|strator Secur|ty Sett|ng
10.15.1 L|st of CE/Adm|n|strator Secur|ty Sett|ng
Important
The use of the [Secur|ty Strengthen Set] |n the [Mach|ne Adm|n. Sett|ng] |n the ut|||ty mode |s ||m-
|ted on|y when the [CE Authent|cat|on Sett|ng] and [Adm|n|. Authent|cat|on] are set to ON.
10.15.2 Start and ex|t CE/Adm|n|strator Secur|ty Mode
Set up the var|ous sett|ngs concern|ng OE/Adm|n|strator secur|ty sett|ng from the "OE/Adm|n|strator Secur|ty
Sett|ng Menu screen".
A. Procedure
Adjustment/Sett|ng ltem Page
OE/Adm|n|strator Secur|ty Sett|ng 01 OE Authent|cat|on P.460
02 OE Auth. Password P.460
03 Adm|n|. Authent|cat|on P.461
04 Adm|n|strator Password P.461
1. "Serv|ce Mode Menu screen"
Before se|ect|ng any |tem |n the serv|ce mode, press the hard keys |n the order shown be|ow.
Stop 0 O
2. "OE/Adm|n|strator Secur|ty Sett|ng Menu screen"
OE/Adm|n|strator secur|ty mode |s act|vated. And mak|ng OE/Adm|n|strator sett|ng |s enab|ed.
3. "OE/Adm|n|strator Secur|ty Sett|ng Menu screen"
Press the |tem you want to set up, the sett|ng screen of each |tem w||| be d|sp|ayed.
4. "OE/Adm|n|strator Secur|ty Sett|ng Menu screen"
Press [O|ose| to return to the "Serv|ce Mode Menu screen".
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0Important
The use of the [Secur|ty Strengthen Set] |n the [Mach|ne Adm|n. Sett|ng] |n the ut|||ty mode |s ||m-
|ted on|y when the [CE Authent|cat|on Sett|ng] and [Adm|n|. Authent|cat|on] are set to ON.
10.15.3 CE Authent|cat|on
To enhance secur|ty of the serv|ce mode, conf|gure the sett|ng so that a password |s requ|red to enter the ser-
v|ce mode.
A. Procedure
10.15.4 CE Auth. Password
Set a password for enter|ng the serv|ce mode.
Note
Do not use anyth|ng eas||y guessed by others such as your name, b|rthday.
CE shou|d not |nform other peop|e of the password.
The se|ect|on of the [CE Auth. Password] |s ||m|ted on|y when the [CE Authent|cat|on] |s set to
[On].
A. Procedure
1. "OE/Adm|n|strator Secur|ty Sett|ng Menu screen"
Press [01 OE Authent|cat|on|.
2. "OE Authent|cat|on On/Off Set screen"
Press [On| or [Off|.
3. Press [OK| to act|vate the sett|ng, and the "OE/Adm|n|strator Secur|ty Sett|ng Menu screen" w||| be d|s-
p|ayed.
Press [Oance|| to deact|vate the new sett|ngs.
1. "OE/Adm|n|strator Secur|ty Sett|ng Menu screen"
Press [02 OE Auth. Password|.
2. "OE Authent|cat|on Password screen"
Press [Ourrent Password| to d|sp|ay a keyboard, enter the current e|ght-d|g|t password, and press [OK|.
Defau|t password: "92729272". "lncorrect password" appears when a wrong password |s entered.
3. Press [New Password| to d|sp|ay a keyboard, enter new a|phanumer|c e|ght-d|g|t password, and press
[OK|.
4. Press [Oheck lnput| to d|sp|ay a keyboard, enter new e|ght-d|g|t password aga|n, and press [OK|.
5. "OE Authent|cat|on Password screen"
Press [OK| to act|vate the sett|ng, and the "OE/Adm|n|strator Secur|ty Sett|ng Menu screen" w||| be d|s-
p|ayed.
Press [Oance|| to deact|vate the new sett|ngs.
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10. SERvlOE MODE
461
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10.15.5 Adm|n. Authent|cat|on
To enhance the secur|ty of the [Mach|ne Adm|n. Sett|ng| mode, conf|gure the sett|ng so that a password |s
requ|red to enter the [Mach|ne Adm|n. Sett|ng| mode.
A. Procedure
10.15.6 Adm|n|strator Password
Set a password to enter the [Mach|ne Adm|n. Sett|ng| mode.
Adm|n|strator password can a|so be set from the [Mach|ne Adm|n. Sett|ng| mode.
Note
When the CE set or changed the [Adm|n|strator Password], CE must |nform the user adm|n|strator
of that and ask for chang|ng [Adm|n|strator Password].
Do not use anyth|ng eas||y guessed by others such as your name, b|rthday.
The se|ect|on of the [Adm|n|strator Password ] |s ||m|ted on|y when the [Adm|n. Authent|cat|on] |s
set to [On].
A. Procedure
1. "OE/Adm|n|strator Secur|ty Sett|ng Menu screen"
Press [03 Adm|n. Authent|cat|on|.
2. "Adm|n|strator Authent|cat|on On/Off set screen"
Press [On| or [Off|.
3. Press [OK| to act|vate the sett|ng, and the "OE/Adm|n|strator Secur|ty Sett|ng Menu screen" w||| be d|s-
p|ayed.
Press [Oance|| to deact|vate the new sett|ngs.
1. "OE/Adm|n|strator Secur|ty Sett|ng Menu screen"
Press [04 Adm|n|strator Password|.
2. "Adm|n|strator Password screen"
3. Press [New Password| to d|sp|ay a keyboard, enter new a|phanumer|c e|ght-d|g|t password, and press
[OK|.
4. Press [Oheck lnput| to d|sp|ay a keyboard, enter new e|ght-d|g|t password aga|n, and press [OK|.
5. "Adm|n|strator Password screen"
Press [OK| to act|vate the sett|ng, and the "OE/Adm|n|strator Secur|ty Sett|ng Menu screen" w||| be d|s-
p|ayed.
Press [Oance|| to deact|vate the new sett|ngs.
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10.16 Fee Co||ect|on Sett|ng
10.16.1 L|st of Fee Co||ect|on Sett|ng
10.16.2 Start and ex|t Fee Co||ect|on Sett|ng Mode
Set up the var|ous sett|ngs concern|ng Fee co||ect|on sett|ng from the "Fee Oo||ect|on Menu" screen.
A. Procedure
10.16.3 Co|n Vendor
The |nsta||at|on ex|stence of the co|n vendor |s set.
A. Procedure
10.16.4 Management Funct|on
Set the var|ous sett|ngs concern|ng management equ|pment of the ma|n body.
A. Procedure
Adjustment/Sett|ng ltem
Fee Oo||ect|on Sett|ng 01 Oo|n vendor
02 Management Funct|on
1. "Serv|ce Mode Menu screen"
Before se|ect|ng any |tem |n the serv|ce mode, press the hard keys |n the order shown be|ow.
Stop 9
2. "Fee Oo||ect|on Menu screen"
Fee co||ect|on sett|ng mode |s act|vated. Set the var|ous sett|ngs concern|ng fee co||ect|on sett|ng.
3. "Fee Oo||ect|on Menu screen"
Press the |tem you want to set up, the sett|ng screen of each |tem w||| be d|sp|ayed.
4. "Fee Oo||ect|on Menu screen"
Press [O|ose| to return to the "Serv|ce Mode Menu screen".
1. "Fee Oo||ect|on Menu screen"
Press [01 Oo|n vendor|.
2. "Oo|n vendor screen"
Press [Equ|p| or [Not Equ|p|.
3. Press [OK| to act|vate the sett|ng, and the "Fee Oo||ect|on Menu screen" w||| be d|sp|ayed.
Press [Oance|| to deact|vate the new sett|ngs.
1. "Fee Oo||ect|on Menu screen"
Press [02 Management Funct|on|.
2. "Management Sett|ng screen"
Se|ect the opt|ons for each |tem of the management sett|ng.
3. Press [OK| to act|vate the sett|ng, and the "Fee Oo||ect|on Menu screen" w||| be d|sp|ayed.
Press [Oance|| to deact|vate the new sett|ngs.
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11. MEOHANlOA| ADJSTMENT
463
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11. MECHANICAL ADJUSTMENT
11.1 Adjust|ng the paper feed ro||er/BP pressure
Perform th|s adjustment when no feed occurs |n bypass feed.
A. Procedure
1. Pu|| out the AD.
(See P.204}
2. lnsta|| a we|ght p|ate [3| to the paper feed ro||er/BP
upper part [2| w|th the two screws [1|.
3. Put the AD back |n.
4. Make a pr|nt to conf|rm the paper feed.
5. lf the no feed prob|em |s not so|ved, |ncrease the
number of we|ght p|ates and repeat steps 1 to 4.
Note
We|ght p|ate (P/N: 13FG4062*| |s a supp|y
part. Purchase separate|y for use.
The number of the we|ght p|ates to be
|nsta||ed shou|d be four or |ess.
When we|ght p|ate |s added, "11.3 P|ck-up
movement amount adjustment (bypass|"
shou|d be carr|ed out.
(See P.465|
[1] [3] [2]
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11.2 (Max|mum| paper feed (bypass| he|ght adjustment
Oonduct th|s adjustment when a no feed cond|t|on occurs or the paper edge |s fo|ded, or when feed|ng paper
w|th a |arge amount of cur|.
Note
As th|s adjustment effects the p|ck-up movement amount, carry out "11.3 P|ck-up movement
amount adjustment (bypass|" after perform|ng the adjustment. (See P.465|
A. Procedure
1. Pu|| out the AD.
(See P.79}
2. Remove the paper feed so|eno|d cover.
(See P.68}
3. |oosen the screw [1|, and adjust the |nsta||at|on
pos|t|on of the tray ||m|t sensor/BP (PS25} [2|.
Note
Keep a note of the pr|mary va|ue.
(1} lf the va|ue |s out of spec
Adjust the up/down pos|t|on of the sensor |nsta||at|on
p|ate, so that the upper s|de he|ght of the open|ng
gu|de and the up/down p|ate neutra||ze and become
w|th|n the standard va|ue.
When mak|ng the up/down p|ate h|gher:
|ower the sensor |nsta||at|on p|ate.
When mak|ng the up/down p|ate |ower:
h|gher the sensor |nsta||at|on p|ate.
(2} lf some sort of error |s occurr|ng
When the paper edge |s fo|ded:
h|gher the sensor |nsta||at|on p|ate.
When feed|ng concave-cur|ed paper:
h|gher the sensor |nsta||at|on p|ate.
When feed|ng convex-cur|ed paper:
|ower the sensor |nsta||at|on p|ate.
4. lnsta|| the paper feed so|eno|d cover.
5. Put the AD back |n.
6. Make a pr|nt to conf|rm the paper feed.
7. lf there |s no |mprovement, repeat steps 1 to 6
and readjust the |nsta||at|on of PS25.
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465
F|e|d Serv|ce ver1.0 Sep.2006
11.3 P|ck-up movement amount adjustment (bypass|
Perform th|s adjustment when no feed jam occurs frequent|y.
A. Procedure
1. Pu|| out the AD.
(See P.79}
2. Remove the paper feed so|eno|d cover.
(See P.68}
3. |oosen the screw [1|, and adjust the |nsta||at|on
pos|t|on of the p|ck-up so|eno|d/BP (SD5} [2|.
Note
Keep a note of the pr|mary va|ue.
4. lnsta|| the paper feed so|eno|d cover.
5. Put the AD back |n.
6. Make a pr|nt to conf|rm the paper feed.
7. lf there |s no |mprovement |n the no feed, repeat
steps 1 to 6 for readjustment of the |nsta||at|on
pos|t|on of PS25.
[2]
[1]
8050fs1054
11. MEOHANlOA| ADJSTMENT
466
F|e|d Serv|ce ver1.0 Sep.2006
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11.4 M|s-center|ng adjustment of the paper feed tray /1, /2 and /3
Oonduct th|s adjustment when a m|s-center|ng occurs and cannot be adjusted |n serv|ce mode.
A. Procedure
1. Pu|| out the paper supp|y tray.
2. |oosen the three screws [2| |ocated under the up/
down p|ate [1|.
3. Move the gu|de p|ate [3|, and adjust the center
pos|t|on.
4. T|ghten the three screws [2|.
5. Pr|nt out the test pattern (No.16}.
6. Fo|d the shorter s|de of the pr|nted paper |n ha|f,
and check |f the |ength between the center [3| of
the |mage [2| and the center of the paper [1| |s
w|th|n the standard va|ue.
Standard va|ue: 3 mm or |ess
7. Repeat steps 1 to 6 unt|| the m|s-center|ng va|ue
|s w|th|n the standard.
[1]
[3]
[2]
a052f3c002ca
8050fs1056
[2]
[1]
[3]
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11. MEOHANlOA| ADJSTMENT
467
F|e|d Serv|ce ver1.0 Sep.2006
11.5 Separat|on pressure adjustment of the paper feed tray/1, /2 and /3
Oonduct th|s adjustment when a no feed or a doub|e feed cond|t|on occurs. Separat|on pressure |s suscept|b|e
to paper type or operat|ng env|ronment. No feed tends to occur |n |ow temperature env|ronment, whereas h|gh
temperature env|ronment resu|ts |n a h|gher rate of doub|e feed. Do not make an excess|ve adjustment. Do|ng
so may reverse the respect|ve symptoms.
A. Procedure
1. Pu|| out the paper supp|y tray.
2. Remove the paper feed un|t.
(See P.208}
3. Ohange the pos|t|on of the hook of the Spr|ng [1|
on the bottom part of the paper supp|y un|t.
Reduced tens|on [2|:
Doub|e feed jam cond|t|on |mproves.
lncreased tens|on [3|:
No feed jam cond|t|on |mproves.
4. lnsta|| the paper supp|y un|t, and set the paper
supp|y tray.
a03uf3c006ca
[3]
[1]
[2]
11. MEOHANlOA| ADJSTMENT
468
F|e|d Serv|ce ver1.0 Sep.2006
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12. JAM OODE
469
F|e|d Serv|ce ver1.0 Sep.2006
TROUBLESHOOTING
12. JAM CODE
12.1 Jam code ||st
O|ass|f|cat|on Jam code Oause Resu|t|ng
operat|on
Oorrect|on
Bypass
feed
J-1001
D
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o
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o
n After the p|ck-up so|eno|d/BP (SD5}
turns ON, paper supp|y sensor /BP
(PS26} |s not turned ON w|th|n the
spec|f|ed t|me.
lf paper jam
occurs dur|ng
pr|nt|ng process,
ma|n body stops
after paper ex|t.
Remove the paper from
the bypass feed tray,
and remove jammed
paper, |f any.
J-1002 After paper empty sensor /BP (PS47}
turns ON, paper ||ft motor /BP (M35}
|s not turned ON w|th|n spec|f|ed t|me.
Remove paper from the
bypass feed tray,
decrease the number
of stacked sheets and
set aga|n.
J-1003 After paper ||ft motor /BP (M35} turns
ON, upper ||m|t sensor /BP (PS25} |s
not turned ON w|th|n spec|f|ed t|me.
J-1051
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g Paper feed sensor /BP (PS26} |s
turned ON |n the |d||ng cond|t|on.
- Remove the paper from
the bypass feed tray,
and remove jammed
paper, |f any.
Paper
feed
Tray /1
J-1101
D
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o
p
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o
n After the p|ck-up so|eno|d /1 (SD7}
turns ON, paper feed sensor /1
(PS29} |s not turned ON w|th|n the
spec|f|ed t|me.
lf paper jam
occurs dur|ng
pr|nt|ng process,
ma|n body stops
after paper ex|t.
Pu|| out the paper feed
tray/1 and remove
jammed paper, |f any.
J-1151
W
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d
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|
n
g Paper feed sensor /1 (PS29} |s turned
ON |n the |d||ng cond|t|on.
-
Paper
feed
Tray /2
J-1201
D
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o
p
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o
n After the p|ck-up so|eno|d /2 (SD8}
turns ON, paper feed sensor /2
(PS35} |s not turned ON w|th|n the
spec|f|ed t|me.
lf paper jam
occurs dur|ng
pr|nt|ng process,
ma|n body stops
after paper ex|t.
Pu|| out the paper feed
tray /2 and remove
jammed paper, |f any.
J-1251
W
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n
g Paper feed sensor /2 (PS35} |s turned
ON |n the |d||ng cond|t|on.
-
Paper
feed
Tray /3
J-1301
D
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o
p
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n After the p|ck-up so|eno|d /3 (SD9}
turns ON, paper feed sensor /3
(PS41} |s not turned ON w|th|n the
spec|f|ed t|me.
lf paper jam
occurs dur|ng
pr|nt|ng process,
ma|n body stops
after paper ex|t.
Pu|| out the paper feed
tray /3 and remove
jammed paper, |f any.
12. JAM OODE
470
F|e|d Serv|ce ver1.0 Sep.2006
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Paper
feed
Tray /3
J-1351
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g Paper feed sensor /3 (PS41} |s turned
ON |n the |d||ng cond|t|on.
- Pu|| out the paper feed
tray /3 and remove
jammed paper, |f any.
| J-1501
D
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o
p
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o
n After the p|ck-up so|eno|d (SD100}
turns ON, pre-reg|strat|on sensor
(PS106} |s not turned ON w|th|n the
spec|f|ed t|me.
lf paper jam
occurs dur|ng
pr|nt|ng process,
ma|n body stops
after paper ex|t.
Open the | upper
door and remove
jammed paper, |f any.
J-1502 After the pre-reg|strat|on c|utch
(MO102} |s turned ON, | ex|t sensor
(PS107} |s not turned ON w|th|n the
spec|f|ed t|me.
J-1551
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g Pre-reg|strat|on sensor (PS106} |s
turned ON |n the |d||ng cond|t|on.
-
J-1552 | ex|t sensor (PS107} |s turned ON
|n the |d||ng cond|t|on.
PF J-1601
D
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o
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n After the p|ck-up so|eno|d /1 (SD1}
turns ON, paper feed sensor /1 (PS2}
|s not turned ON w|th|n the spec|f|ed
t|me.
lf paper jam
occurs dur|ng
pr|nt|ng process,
ma|n body stops
after paper ex|t.
Pu|| out the paper feed
tray /4 and remove
jammed paper, |f any.
J-1602 After the p|ck-up so|eno|d /2 (SD5}
turns ON, paper feed sensor /2
(PS10} |s not turned ON w|th|n the
spec|f|ed t|me.
Pu|| out the paper feed
tray /5 and remove
jammed paper, |f any.
J-1603 After the paper feed sensor /1 (PS2}
turns ON, vert|ca| conveyance sensor
/1 (PS17} |s not turned ON w|th|n the
spec|f|ed t|me.
Open the PF front door
and the PF vert|ca| con-
veyance door and
remove jammed paper,
|f any.
J-1604 After the vert|ca| conveyance sensor /
1 (PS17} turns ON, vert|ca| convey-
ance sensor /2 (PS27} |s not turned
ON w|th|n the spec|f|ed t|me.
J-1605 After the vert|ca| conveyance sensor /
2 (PS27} turns ON, vert|ca| convey-
ance sensor /3 (PS26} |s not turned
ON w|th|n the spec|f|ed t|me.
J-1606 After the vert|ca| conveyance sensor /
3 (PS26} turns ON, hor|zonta| convey-
ance sensor /1 (PS18} |s not turned
ON w|th|n the spec|f|ed t|me.
Open the PF front door
and the PF vert|ca| con-
veyance door and
remove jammed paper,
|f any.
J-1607 After the paper feed sensor /2 (PS10}
turns ON, hor|zonta| conveyance sen-
sor /1 (PS18} |s not turned ON w|th|n
the spec|f|ed t|me.
Pu|| out the paper feed
tray /5 and remove
jammed paper, |f any.
O|ass|f|cat|on Jam code Oause Resu|t|ng
operat|on
Oorrect|on
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12. JAM OODE
471
F|e|d Serv|ce ver1.0 Sep.2006
PF J-1608
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o
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n After the hor|zonta| conveyance sen-
sor /1 (PS18} turns ON, pre-reg|stra-
t|on (PS20} |s not turned ON w|th|n
the spec|f|ed t|me.
lf paper jam
occurs dur|ng
pr|nt|ng process,
ma|n body stops
after paper ex|t.
Open the PF front door,
PF vert|ca| conveyance
door, hor|zonta| con-
veyance door /Rt, hor|-
zonta| conveyance
door /|t and remove
jammed paper, |f any.
J-1609 After the pre-reg|strat|ons sensor
(PS20} |s turned ON, hor|zonta| con-
veyance sensor /2 (PS19} |s not
turned ON w|th|n the spec|f|ed t|me.
J-1610 Mu|t| feed detect|on board /R
(MFDTB/R} detected mu|t|feed.
Stops |mmed|-
ate|y.
J-1651
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n
g Paper feed sensor /1 (PS2} |s turned
ON |n the |d||ng cond|t|on.
- Pu|| out the paper feed
tray /4 and remove
jammed paper, |f any.
J-1652 Paper feed sensor /2 (PS10} |s turned
ON |n the |d||ng cond|t|on.
Pu|| out the paper feed
tray /5 and remove
jammed paper, |f any.
J-1653 vert|ca| conveyance sensor /1 (PS17}
|s turned ON |n the |d||ng cond|t|on.
- Open the PF front door
and the PF vert|ca| con-
veyance door and
remove jammed paper,
|f any.
J-1654 vert|ca| conveyance sensor /2 (PS27}
|s turned ON |n the |d||ng cond|t|on.
J-1655 vert|ca| conveyance sensor /3 (PS26}
|s turned ON |n the |d||ng cond|t|on.
J-1656 Hor|zonta| conveyance sensor /1
(PS18} |s turned ON |n the |d||ng con-
d|t|on.
Open the PF front door,
PF vert|ca| conveyance
door, hor|zonta| con-
veyance door /Rt, hor|-
zonta| conveyance
door /|t and remove
jammed paper, |f any.
J-1657 Hor|zonta| conveyance sensor /2
(PS19} |s turned ON |n the |d||ng con-
d|t|on.
J-1658 Pre-reg|strat|on sensor (PS20} |s ON
|n the |d||ng cond|t|on.
Paper
feed
J-1701
D
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o
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o
n After start|ng pr|nt of the front s|de,
reg|strat|on sensor (PS22} |s not
turned ON w|th|n spec|f|ed t|me.
lf paper jam
occurs dur|ng
pr|nt|ng process,
ma|n body stops
after paper ex|t.
Pu|| out AD and
remove jammed paper,
|f any.
J-1702 After start|ng pr|nt of the back s|de,
reg|strat|on sensor (PS22} |s not
turned ON w|th|n spec|f|ed t|me.
Stops |mmed|-
ate|y.
O|ass|f|cat|on Jam code Oause Resu|t|ng
operat|on
Oorrect|on
12. JAM OODE
472
F|e|d Serv|ce ver1.0 Sep.2006
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Paper
feed
J-1703
D
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o
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n After the pre-reg|strat|on c|utch /3
(MO12} |s turned ON, vert|ca| convey-
ance sensor (PS50} |s not turned ON
w|th|n spec|f|ed t|me.
lf paper jam
occurs dur|ng
pr|nt|ng process,
ma|n body stops
after paper ex|t.
Open the vert|ca| con-
veyance door and
remove jammed paper,
|f any.
J-1704 After the pre-reg|strat|on c|utch /2
(MO10} |s turned ON, vert|ca| convey-
ance sensor (PS50} |s not turned ON
w|th|n spec|f|ed t|me.
Pu|| out the paper feed
tray /2 and remove
jammed paper, |f any.
J-1705 After the vert|ca| conveyance sensor
(PS50} turns ON, |ntermed|ate con-
veyance sensor /1 (PS27} |s not
turned ON w|th|n the spec|f|ed t|me.
Open the vert|ca| con-
veyance door and
remove jammed paper,
|f any.
J-1706 After the pre-reg|strat|on c|utch /1
(MO8} |s turned ON, |ntermed|ate
conveyance sensor /1 (PS27} |s not
turned ON w|th|n the spec|f|ed t|me.
J-1707 After the | pre-reg|strat|on c|utch
(MO102} |s turned ON, |ntermed|ate
conveyance sensor /1 (PS27} |s not
turned ON w|th|n the spec|f|ed t|me.
Open the | front door
and remove jammed
paper, |f any.
J-1708 After the |ntermed|ate conveyance
sensor /1 (PS27} |s turned ON, |nter-
med|ate conveyance sensor /2
(PS28} |s not turned ON w|th|n spec|-
f|ed t|me.
Pu|| out AD and
remove jammed paper,
|f any.
J-1709 After the paper feed sensor /BP
(PS26} |s turned ON, |ntermed|ate
conveyance sensor /2 (PS28} |s not
turned ON w|th|n spec|f|ed t|me.
Remove the paper from
the bypass feed tray,
and remove jammed
paper, |f any.
J-1710 After the PF hor|zonta| conveyance
sensor /2 (PS19} turns ON, |ntermed|-
ate conveyance sensor /1 (PS27} |s
not turned ON w|th|n the spec|f|ed
t|me.
Open the PF front door,
PF vert|ca| conveyance
door, hor|zonta| con-
veyance door /Rt, hor|-
zonta| conveyance
door /|t and remove
jammed paper, |f any.
J-1751
W
h
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n

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d
|
|
n
g vert|ca| conveyance sensor (PS50} |s
turned ON |n the |d||ng cond|t|on.
- Open the vert|ca| con-
veyance door and
remove jammed paper,
|f any.
J-1752 lntermed|ate conveyance sensor /1
(PS27} |s turned ON |n the |d||ng con-
d|t|on.
Pu|| out AD and
remove jammed paper,
|f any.
J-1753 lntermed|ate conveyance sensor /2
(PS28} |s turned ON |n the |d||ng con-
d|t|on.
O|ass|f|cat|on Jam code Oause Resu|t|ng
operat|on
Oorrect|on
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12. JAM OODE
473
F|e|d Serv|ce ver1.0 Sep.2006
Paper
feed
J-1754
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g Reg|strat|on sensor (PS22} |s turned
|n the |d||ng cond|t|on.
- Pu|| out AD and
remove jammed paper,
|f any.
OTH-
ERS
J-1901
D
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o
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o
n vert|ca| conveyance door open jam.
vert|ca| conveyance door sensor
(PS51} was turned OFF when pr|nt-
|ng.
lf paper jam
occurs dur|ng
pr|nt|ng process,
ma|n body stops
after paper ex|t.
O|ose the vert|ca| con-
veyance door.
| J-1902 | upper door open jam or | front
door open jam. Dur|ng pr|nt|ng,
upper door sensor (PS100} or front
door sensor (PS115} turned OFF.
ln case of |
paper feed,
ma|n body stops
after comp|e-
t|on of paper
ex|t.
ln case of paper
feed other than
|OT, ma|n body
does not stop.
O|ose the | upper
door or the | front
door.
PF J-1903 Any one of the PF front door open
jam, PF vert|ca| conveyance door
open jam, hor|zonta| conveyance
door /Rt open jam or the hor|zonta|
conveyance door /|t open jam. Any
one of the front door open/c|ose sen-
sor (PS23}, vert|ca| conveyance door
sensor (PS24}, hor|zonta| conveyance
door sensor /1 (PS21} or the hor|zon-
ta| conveyance door sensor /2 (PS22}
turned OFF dur|ng pr|nt|ng.
ln case of PF
paper feed,
ma|n body stops
after comp|e-
t|on of paper
ex|t.
ln case of paper
feed other than
PF, ma|n body
does not stop.
O|ose any one of the PF
front door, PF vert|ca|
conveyance door, hor|-
zonta| conveyance
door /Rt or the hor|zon-
ta| conveyance door /
|t.
Reg|stra-
t|on
J-3101 After the reg|strat|on motor (M30} |s
turned ON, |ead|ng edge sensor
(PS63} |s not turned ON.
Stops |mmed|-
ate|y.
Pu|| out AD and
remove jammed paper,
|f any.
J-3102 After the reg|strat|on motor (M30} |s
turned ON, Fus|ng paper ex|t sensor
(PS17} |s not turned ON.
J-3151
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|
d
|
|
n
g |ead|ng edge sensor (PS63} |s ON |n
the |d||ng cond|t|on.
-
J-3152 Fus|ng |oop sensor (PS64} |s turned
on |n the |d||ng cond|t|on.
Paper
ex|t
J-3201
D
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g

o
p
e
r
a
t
|
o
n After the fus|ng paper ex|t sensor
(PS17} |s turned ON, paper ex|t sen-
sor (PS13} |s not turned ON w|th|n the
spec|f|ed t|me.
Stops |mmed|-
ate|y.
Pu|| out AD and
remove jammed paper,
|f any.
O|ass|f|cat|on Jam code Oause Resu|t|ng
operat|on
Oorrect|on
12. JAM OODE
474
F|e|d Serv|ce ver1.0 Sep.2006
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Paper
ex|t
J-3202
D
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o
p
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|
o
n After the fus|ng paper ex|t sensor
(PS17} |s turned ON, reverse/ex|t sen-
sor (PS19} |s not turned ON w|th|n the
spec|f|ed t|me.
Stops |mmed|-
ate|y.
Pu|| out AD and
remove jammed paper,
|f any.
J-3203 ln the reverse paper ex|t mode, after
the reverse/ex|t sensor (PS19} |s
turned ON, paper ex|t sensor (PS13}
|s not turned ON w|th|n the spec|f|ed
t|me.
J-3204 After the fus|ng paper ex|t sensor
(PS17} |s turned ON, |t |s not turned
OFF w|th|n the spec|f|ed t|me.
J-3205 After the paper ex|t sensor (PS13} |s
turned ON, |t |s not turned OFF w|th|n
the spec|f|ed t|me.
J-3206 After the fus|ng paper ex|t sensor
(PS17} |s turned OFF, reverse/ex|t
sensor (PS19} |s not turned ON w|th|n
the spec|f|ed t|me.
J-3207 ln reverse paper ex|t mode, after the
paper ex|t sensor (PS13} |s turned
ON, |t |s not turned OFF w|th|n the
spec|f|ed t|me.
J-3209 After the decur|er sensor (PS62} |s
turned ON, |t |s not turned OFF w|th|n
the spec|f|ed t|me.
J-3251
W
h
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n

|
d
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|
n
g
Fus|ng paper ex|t sensor (PS17} |s
turned ON |n the |d||ng cond|t|on.
-
J-3252 Paper ex|t sensor (PS13} |s ON |n the
|d||ng cond|t|on.
J-3253 Reverse/ex|t sensor (PS19} |s ON |n
the |d||ng cond|t|on.
J-3254 Decur|er sensor (PS62} |s On |n the
|d||ng cond|t|on.
OTH-
ERS
J-5101
D
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o
p
e
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o
n Front door open jam. Front door sen-
sor (PS18} was turned OFF when
pr|nt|ng.
Stops |mmed|-
ate|y.
O|ose the front door.
O|ass|f|cat|on Jam code Oause Resu|t|ng
operat|on
Oorrect|on
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12. JAM OODE
475
F|e|d Serv|ce ver1.0 Sep.2006
DF J-6101
D
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o
p
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|
o
n Paper feed sect|on cover open jam.
Paper feed cover sensor (PS303} was
turned OFF when pr|nt|ng.
DF stops |mme-
d|ate|y.
lf paper jam
occurs dur|ng
pr|nt|ng process,
ma|n body stops
after paper ex|t.
O|ose the paper feed
sect|on cover.
J-6102 Paper feed tray open jam. Tray open/
c|ose sensor (PS308} was turned OFF
when pr|nt|ng.
O|ose the paper feed
tray.
J-6103 Paper ex|t sect|on cover open jam.
Paper ex|t cover sensor (PS307} was
turned OFF when pr|nt|ng.
O|ose the paper ex|t
sect|on cover.
J-6201 Reg|strat|on sensor (PS301} |s not
turned OFF w|th|n spec|f|ed t|me after
paper feed |s started.
Open the paper feed
sect|on cover and
remove jammed paper,
|f any.
Remove jammed paper
|n the ma|n body con-
veyance sect|on, |f any.
J-6203 After reversa| of paper feed motor
(M301} |s started, t|m|ng sensor
(PS302} |s not turned ON w|th|n the
spec|f|ed t|me.
J-6206 After the t|m|ng sensor (PS302} |s
turned ON, |t |s not turned OFF w|th|n
the spec|f|ed t|me.
J-6209 After the reverse/paper ex|t motor
(M303} |s turned ON, reverse sensor
(PS305} |s not turned ON w|th|n the
spec|f|ed t|me.
Open the paper ex|t
sect|on cover and
remove jammed paper,
|f any.
Remove jammed paper
|n the ma|n body con-
veyance sect|on, |f any.
J-6301 After the reverse sensor (PS305} |s
turned ON, |t |s not turned OFF w|th|n
the spec|f|ed t|me.
J-6304 ln the one-s|ded or|g|na| ex|t mode,
paper ex|t sensor (PS306} |s not
turned ON w|th|n the spec|f|ed t|me
after the start of paper ex|t.
ln the doub|e-s|ded or|g|na| ex|t
mode, paper ex|t sensor (PS306} |s
not turned ON w|th|n the spec|f|ed
t|me after the reverse sensor (PS305}
|s turned ON.
J-6305 After the paper ex|t sensor (PS306} |s
turned ON, |t |s not turned OFF w|th|n
the spec|f|ed t|me.
J-6501
W
h
e
n

|
d
|
|
n
g Reg|strat|on sensor (PS301} |s ON |n
the |d||ng cond|t|on.
- Open the paper feed
sect|on cover and
remove jammed paper,
|f any.
J-6502 Reverse sensor (PS305} |s ON |n the
|d||ng cond|t|on.
Open the paper ex|t
sect|on cover and
remove jammed paper,
|f any.
J-6504 Paper ex|t sensor (PS306} |s ON |n
the |d||ng cond|t|on.
O|ass|f|cat|on Jam code Oause Resu|t|ng
operat|on
Oorrect|on
12. JAM OODE
476
F|e|d Serv|ce ver1.0 Sep.2006
b
i
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h
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P
R
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C
6
5
0
0
DF J-6508
W
h
e
n

|
d
|
|
n
g T|m|ng sensor (PS302} |s ON |n the
|d||ng cond|t|on.
- Open the paper feed
sect|on cover and
remove jammed paper,
|f any.
FS J-7101
D
u
r
|
n
g

o
p
e
r
a
t
|
o
n FS Front door open jam. Door sw|tch
(MS1} was turned OFF when pr|nt|ng.
FS/ma|n body
stop |mmed|-
ate|y.
Remove jammed paper
|n the FS/ma|n body, |f
any.
|S J-7103 |S Front door open jam. Front door
sw|tch (MS1} was turned OFF when
pr|nt|ng.
|S/ma|n body
stop |mmed|-
ate|y.
Remove jammed paper
|n the |S/ma|n body, |f
any.
FD J-7105 FD front door open jam. Door sw|tch
(MS1} was turned OFF when pr|nt|ng.
FD/ma|n body
stop |mmed|-
ate|y.
Remove jammed paper
|n the FD/ma|n body, |f
any.
R J-7106 R front door open jam. lnter|ock
sw|tch (MS1} was turned OFF when
pr|nt|ng.
R/ma|n body
stop |mmed|-
ate|y.
Remove jammed paper
|n the R/ma|n body, |f
any.
SD J-7107 SD front door /Rt open jam or SD
front door /|t open jam. E|ther one of
the front door sw|tch /Rt (MS1} or the
front door sw|tch /|t (MS2} of the SD
was turned OFF when pr|nt|ng.
SD/ma|n body
stop |mmed|-
ate|y.
Remove jammed paper
|n the SD/ma|n body, |f
any.
FS J-7217 The ma|n tray paper ex|t sensor
(PS10} does not turn OFF w|th|n a
spec|f|ed per|od of t|me after the
stacker entrance sensor (PS5} turns
OFF.
FS/ma|n body
stop |mmed|-
ate|y.
Remove jammed paper
|n the FS/ma|n body, |f
any.
J-7218 The stacker entrance sensor (PS5}
does not turn ON w|th|n a spec|f|ed
per|od of t|me after the FNS entrance
sensor (PS4} turns ON.
J-7219 Wh||e |n stap||ng, the stacker entranc-
esensor (PS5} does not turn OFF
w|th|n a spec|f|ed per|od of t|me after
the stacker entrance motor (M13}
turns ON. Wh||e |n any other opera-
t|ons than stap||ng, the PS5 does not
turn OFF w|th|n a spec|f|ed per|od of
t|me after |t turns ON.
J-7220 Wh||e |n stap||ng a sma|| s|ze paper,
the ma|n tray paper ex|t sensor
(PS10} does not turn ON w|th|n a
spec|f|ed per|od of t|me after the
paper ex|t arm motor (M23} turns ON.
O|ass|f|cat|on Jam code Oause Resu|t|ng
operat|on
Oorrect|on
b
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P
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C
6
5
0
0
12. JAM OODE
477
F|e|d Serv|ce ver1.0 Sep.2006
FS J-7221
D
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|
n
g

o
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a
t
|
o
n
Wh||e |n stap||ng a |arge s|ze paper,
the ma|n tray ex|t sensor (PS10} does
not turn OFF w|th|n a spec|f|ed per|od
of t|me after the paper ex|t arm motor
(M23} turns ON.
FS/ma|n body
stop |mmed|-
ate|y.
Remove jammed paper
|n the FS/ma|n body, |f
any.
J-7222 Wh||e |n ex|t|ng paper |n the sub tray,
the sub tray paper ex|t sensor (PS1}
does not turn ON w|th|n a spec|f|ed
per|od of t|me after the FNS entrance
sensor (PS4} turns ON.
J-7223 Wh||e |n ex|t|ng paper |n the sub tray,
the sub tray paper ex|t sensor (PS1}
does not turn OFF w|th|n a spec|f|ed
per|od of t|me after the PS1 turns ON.
J-7224 Wh||e |n stap|e of the sma|| s|ze paper
(sma||er than A4S}, the stacker empty
sensor (PS20} does not turn OFF
w|th|n a spec|f|ed per|od of t|me after
the paper ex|t arm motor (M23} turns
ON.
J-7228 Wh||e |n the stra|ght/sh|ft of the sma||
s|ze paper, the ma|n tray paper ex|t
sensor (PS10} does not turn OFF
w|th|n a spec|f|ed per|od of t|me after
the PS10 turns ON.
J-7230 Wh||e |n stap||ng a sma|| s|ze paper,
the ma|n tray paper ex|t sensor
(PS10} does not turn OFF w|th|n a
spec|f|ed per|od of t|me after the
PS10 turns ON.
J-7238 The FNS operat|on d|d not comp|ete
when the operat|on |s comp|eted.
J-7302
W
h
e
n

|
d
|
|
n
g The stacker entrance sensor (PS5}
turns ON wh||e |n |d||ng.
- Remove jammed paper
|n the FS/ma|n body, |f
any.
J-7303 The stack empty sensor (PS20} turns
ON wh||e turn|ng ON the power
source.
J-7305 The FNS entrance sensor (PS4} turns
ON wh||e |n |d||ng.
J-7307 The sub tray paper ex|t sensor (PS1}
turns ON wh||e |n |d||ng.
J-7318 The ma|n tray paper ex|t sensor
(PS10} turns ON wh||e |n |d||ng.
O|ass|f|cat|on Jam code Oause Resu|t|ng
operat|on
Oorrect|on
12. JAM OODE
478
F|e|d Serv|ce ver1.0 Sep.2006
b
i
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h
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P
R
O

C
6
5
0
0
R J-7362
W
h
e
n

|
d
|
|
n
g Entrance sensor (PS1} |s ON |n the
|d||ng cond|t|on.
- Open the front door
and remove jammed
paper, |f any.
J-7363 lntermed|ate sensor (PS2} |s ON |n the
|d||ng cond|t|on.
J-7364 Paper ex|t sensor (PS3} |s ON |n the
|d||ng cond|t|on.
|S J-7350 Entrance sensor (PS4} |s ON |n the
|d||ng cond|t|on.
- Open the |S front door,
then the entrance con-
veyance jam |ever and
remove jammed paper,
|f any.
J-7351 Sub-tray paper ex|t sensor (PS10} |s
ON |n the |d||ng cond|t|on.
Open the |S sub-tray
cover and remove
jammed paper, |f any.
J-7352 Any one of the conveyance sensor /1
(PS7}, /2 (PS16}, /3 (PS17} |s ON |n
the |d||ng cond|t|on.
Open the |S jam door
and remove jammed
paper, |f any.
J-7353 Ooup||ng ex|t sensor (PS18} |s turned
ON |n the |d||ng cond|t|on.
Open the |S front door,
then the coup||ng paper
ex|t jam |ever and
remove jammed paper,
|f any.
FD J-7358 Any one of the FD entrance sensor
(PS1}, punch conveyance sensor
(PS5} or the punch reg|strat|on sensor
(PS6} |s turned ON |n the |d||ng cond|-
t|on.
- Open the FD front door,
then the entrance con-
veyance jam |ever /1, /
2, punch conveyance
jam |ever /1, /2 and
remove jammed paper,
|f any.
J-7359 Any one of the |ntermed|ate convey-
ance sensor (PS13}, sub-tray paper
ex|t sensor (PS16} or the ma|n tray
paper ex|t sensor (PS18} |s ON |n the
|d||ng cond|t|on.
Open the FD front door,
then the |ntermed|ate
conveyance jam |ever
and remove jammed
paper, |f any.
J-7360 Any one of the 1st fo|d|ng convey-
ance sensor (PS51}, 2nd fo|d|ng con-
veyance sensor (PS53}, 3rd fo|d|ng
conveyance sensor (PS54}, S s|ze
conveyance sensor (PS58}, fo|d|ng
entrance sensor (PS52} or the fo|d|ng
ex|t sensor (PS2} |s ON |n the |d||ng
cond|t|on.
Open the FD front door,
pu|| out the fo|d con-
veyance sect|on, then
open the fo|d convey-
ance jam |ever /1 to /5
and remove jammed
paper, |f any.
O|ass|f|cat|on Jam code Oause Resu|t|ng
operat|on
Oorrect|on
b
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P
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C
6
5
0
0
12. JAM OODE
479
F|e|d Serv|ce ver1.0 Sep.2006
FD J-7361
W
h
e
n

|
d
|
|
n
g Any one of the Pl conveyance sensor
/p (PS31}, Pl conveyance sensor /
|w (PS37} or the Pl ex|t sensor (PS4}
|s ON |n the |d||ng cond|t|on.
- Open the FD upper
door and remove
jammed paper, |f any.
Open the entrance
conveyance jam |ever /
1 and remove jammed
paper, |f jammed paper
|s |n the Pl ex|t.
SD J-7368 Entrance sensor (PS1} |s ON |n the
|d||ng cond|t|on.
- Open the SD front door
/Rt and remove
jammed paper, |f any.
J-7369 Any one of the hor|zonta| conveyance
sensor /1 (PS2}, hor|zonta| convey-
ance sensor /2 (PS3} or the subtray
paper ex|t sensor (PS11} |s ON |n the
|d||ng cond|t|on.
J-7370 Hor|zonta| conveyance ex|t sensor
(PS4} |s ON |n the |d||ng cond|t|on.
Open the SD front door
/|t and remove
jammed paper, |f any.
J-7371 E|ther one of the r|ght ang|e convey-
ance sensor /1 (PS5} or the r|ght
ang|e conveyance sensor /2 (PS6} |s
ON |n the |d||ng cond|t|on.
Open the SD front door
/Rt and remove
jammed paper, |f any.
J-7372 Any one of the fo|d|ng sensor /1
(PS7}, fo||ng passage sensor (PS8},
tr|-fo|d|ng ex|t sensor (PS9} or the
fo|d|ng sensor /2 (PS44} |s ON |n the
|d||ng cond|t|on.
J-7373 Sadd|e st|tch|ng paper sensor (PS13}
|s ON |n the |d||ng cond|t|on.
Open the SD front door
/|t and remove
jammed paper, |f any.
J-7374 Any one of the bund|e sensor /1
(PS14}, bund|e sensor /2 (PS15},
bund|e sensor /4(PS54} or the bund|e
ex|t sensor /2 (PS57} |s ON |n the
|d||ng cond|t|on.
|S J-7401
D
u
r
|
n
g

o
p
e
r
a
t
|
o
n After the ma|n body paper ex|t sensor
(PS13} |s turned ON, entrance sensor
(PS4} |s not turned ON w|th|n the
spec|f|ed t|me.
|S/ma|n body
stop |mmed|-
ate|y.
Remove jammed paper
|n the |S/ma|n body, |f
any.
J-7402 After the entrance sensor (PS4} |s
turned ON, |t |s not turned OFF w|th|n
the spec|f|ed t|me.
O|ass|f|cat|on Jam code Oause Resu|t|ng
operat|on
Oorrect|on
12. JAM OODE
480
F|e|d Serv|ce ver1.0 Sep.2006
b
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P
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C
6
5
0
0
|S J-7403
D
u
r
|
n
g

o
p
e
r
a
t
|
o
n After the entrance sensor (PS4} |s
turned ON, sub tray paper ex|t sensor
(PS10} |s not turned ON w|th|n the
spec|f|ed t|me.
|S/ma|n body
stop |mmed|-
ate|y.
Remove jammed paper
|n the |S/ma|n body, |f
any.
J-7404 After the sub tray paper ex|t sensor
(PS10} |s turned ON, |t |s not turned
OFF w|th|n the spec|f|ed t|me.
J-7405 After the entrance sensor /1 (PS4}
turns ON, conveyance sensor /1
(PS7} |s not turned ON w|th|n the
spec|f|ed t|me.
J-7406 After the conveyance sensor (PS7} |s
turned ON, |t |s not turned OFF w|th|n
the spec|f|ed t|me.
J-7407 After the conveyance sensor /1 (PS7}
turns ON, conveyance sensor /2
(PS16} |s not turned ON w|th|n the
spec|f|ed t|me.
J-7408 After the conveyance sensor /2
(PS16} |s turned ON, |t |s not turned
OFF w|th|n the spec|f|ed t|me.
J-7409 After the conveyance sensor /2
(PS16} turns ON, conveyance sensor
/3 (PS17} |s not turned ON w|th|n the
spec|f|ed t|me.
J-7410 After the conveyance sensor /3
(PS17} |s turned ON, |t |s not turned
OFF w|th|n the spec|f|ed t|me.
J-7411 After the conveyance sensor /3
(PS17} turns ON, coup||ng ex|t sensor
(PS18} |s not turned ON w|th|n the
spec|f|ed t|me.
J-7412 After the coup||ng ex|t sensor (PS18}
|s turned ON, |t |s not turned OFF
w|th|n the spec|f|ed t|me.
FD J-7501 After the ma|n body paper ex|t sensor
(PS13} |s turned ON, FD entrance
sensor (PS1} |s not turned ON w|th|n
the spec|f|ed t|me.
FD/ma|n body
stop |mmed|-
ate|y.
Remove jammed paper
|n the FD/ma|n body, |f
any.
J-7502 After the FD entrance sensor (PS1}
turns ON, |ntermed|ate conveyance
sensor (PS13} |s not turned ON w|th|n
the spec|f|ed t|me.
O|ass|f|cat|on Jam code Oause Resu|t|ng
operat|on
Oorrect|on
b
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P
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C
6
5
0
0
12. JAM OODE
481
F|e|d Serv|ce ver1.0 Sep.2006
FD J-7503
D
u
r
|
n
g

o
p
e
r
a
t
|
o
n After the |ntermed|ate conveyance
sensor (PS13} |s turned ON, ma|n tray
paper ex|t sensor (PS18} |s not turned
ON w|th|n the spec|f|ed t|me.
FD/ma|n body
stop |mmed|-
ate|y.
Remove jammed paper
|n the FD/ma|n body, |f
any.
J-7504 After the ma|n tray paper ex|t sensor
(PS18} |s turned ON, |t |s not turned
OFF w|th|n the spec|f|ed t|me.
J-7505 After the |ntermed|ate conveyance
sensor (PS13} |s turned ON, sub tray
paper ex|t sensor (PS16} |s not turned
ON w|th|n the spec|f|ed t|me.
J-7506 After the sub tray paper ex|t sensor
(PS16} |s turned ON, |t |s not turned
OFF w|th|n the spec|f|ed t|me.
J-7507 After the FD entrance sensor (PS1}
turns ON, punch conveyance sensor
(PS5} |s not turned ON w|th|n the
spec|f|ed t|me.
J-7508 After the punch conveyance sensor
(PS5} turns ON, 3rd fo||ng convey-
ance sensor (PS54} |s not turned ON
w|th|n the spec|f|ed t|me.
J-7509 After the punch conveyance sensor
(PS5} turns ON, punch reg|strat|on
sensor (PS6} |s not turned ON w|th|n
the spec|f|ed t|me.
J-7510 After the punch reg|strat|on sensor
(PS6} turns ON, 1st fo|d|ng convey-
ance sensor (PS51} |s not turned ON
w|th|n the spec|f|ed t|me.
J-7511 After the f|rst fo|d conveyance sensor
(PS51} turns ON, 3rd fo|d|ng convey-
ance sensor (PS54} |s not turned ON
w|th|n the spec|f|ed t|me.
J-7512 After the 3rd fo|d|ng conveyance sen-
sor (PS54} turns ON, |ntermed|ate
conveyance sensor (PS13} |s not
turned ON w|th|n the spec|f|ed t|me.
J-7513 Dur|ng fo|d operat|on, after the 1st
fo|d|ng motor (M4} starts acce|erat|ng,
2nd fo|d|ng conveyance sensor
(PS53} |s not turned ON w|th|n the
spec|f|ed t|me.
O|ass|f|cat|on Jam code Oause Resu|t|ng
operat|on
Oorrect|on
12. JAM OODE
482
F|e|d Serv|ce ver1.0 Sep.2006
b
i
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C
6
5
0
0
FD J-7514
D
u
r
|
n
g

o
p
e
r
a
t
|
o
n Dur|ng fo|d operat|on, after the 1st
fo|d|ng motor (M4} starts acce|erat|ng,
3rd fo|d|ng conveyance sensor (PS54}
|s not turned ON w|th|n the spec|f|ed
t|me.
FD/ma|n body
stop |mmed|-
ate|y.
Remove jammed paper
|n the FD/ma|n body, |f
any.
J-7515 Dur|ng fo|d operat|on, after the 2nd
fo|d|ng motor (M5} starts acce|erat|ng,
3rd fo|d|ng conveyance sensor (PS54}
|s not turned ON w|th|n the spec|f|ed
t|me.
J-7516 Dur|ng fo|d operat|on, after the 3rd
fo|d|ng motor (M6} starts acce|erat|ng,
|ntermed|ate conveyance sensor
(PS13} |s not turned ON w|th|n the
spec|f|ed t|me.
J-7517 Dur|ng fo|d operat|on, after the 2nd
fo|d|ng conveyance sensor (PS53}
turns ON, th|rd fo|d conveyance sen-
sor (PS54} |s not turned ON w|th|n the
spec|f|ed t|me.
J-7518 Dur|ng fo|d operat|on, after the 3rd
fo|d|ng conveyance sensor (PS54}
turns ON, |ntermed|ate conveyance
sensor (PS13} |s not turned ON w|th|n
the spec|f|ed t|me.
J-7519 After the Pl p|ck-up so|eno|d /p
(SD13} turns ON, Pl conveyance sen-
sor /p (PS31} |s not turned ON
w|th|n the spec|f|ed t|me.
J-7520 After Pl conveyance sensor /p
(PS31} |s turned ON, Pl ex|t sensor
(PS4} |s not turned ON w|th|n the
spec|f|ed t|me.
J-7521 After the Pl p|ck-up so|eno|d /|w
(SD14} turns ON, Pl conveyance sen-
sor /|w (PS37} |s not turned ON
w|th|n the spec|f|ed t|me.
J-7522 After Pl conveyance sensor /|w
(PS37} |s turned ON, Pl ex|t sensor
(PS4} |s not turned ON w|th|n the
spec|f|ed t|me.
J-7523 After Pl ex|t sensor (PS4} |s turned
ON, FD entrance sensor (PS1} |s not
turned ON w|th|n the spec|f|ed t|me.
J-7524 Pl doub|e feed was detected.
O|ass|f|cat|on Jam code Oause Resu|t|ng
operat|on
Oorrect|on
b
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P
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6
5
0
0
12. JAM OODE
483
F|e|d Serv|ce ver1.0 Sep.2006
R J-7540
D
u
r
|
n
g

o
p
e
r
a
t
|
o
n After the ma|n body paper ex|t sensor
(PS13} |s turned ON, R entrance
sensor (PS1} |s not turned ON w|th|n
the spec|f|ed t|me.
R/ma|n body
stop |mmed|-
ate|y.
Remove jammed paper
|n the R/ma|n body, |f
any.
J-7541 After the R entrance sensor (PS1}
turns ON, R |ntermed|ate sensor
(PS2} |s not turned ON w|th|n the
spec|f|ed t|me.
J-7542 After the R |ntermed|ate sensor
(PS2} turns ON, R paper ex|t sensor
(PS3} |s not turned ON w|th|n the
spec|f|ed t|me.
J-7543 After the R paper ex|t sensor (PS3}
|s turned ON, |t |s not turned OFF
w|th|n the spec|f|ed t|me.
SD J-7561 After the ma|n body paper ex|t sensor
(PS13} |s turned ON, entrance sensor
(PS1} |s not turned ON w|th|n the
spec|f|ed t|me.
SD/ma|n body
stop |mmed|-
ate|y.
Remove jammed paper
|n the SD/ma|n body, |f
any.
J-7562 After the entrance sensor (PS1} turns
ON, hor|zonta| conveyance sensor /1
(PS2} |s not turned ON w|th|n the
spec|f|ed t|me.
J-7563 After the hor|zonta| conveyance sen-
sor /1 (PS2} turns ON, hor|zonta| con-
veyance sensor/2 (PS3} |s not turned
ON w|th|n the spec|f|ed t|me.
J-7564 After the hor|zonta| conveyance sen-
sor/2 (PS3} turns ON, hor|zonta| con-
veyance ex|t sensor (PS4} |s not
turned ON w|th|n the spec|f|ed t|me.
J-7565 After the hor|zonta| conveyance ex|t
sensor (PS4} |s turned ON, |t |s not
turned OFF w|th|n the spec|f|ed t|me.
J-7566 After the hor|zonta| conveyance sen-
sor/1 (PS2} turns ON, subtray sensor
(PS11} |s not turned ON w|th|n the
spec|f|ed t|me.
J-7567 After the subtray paper ex|t sensor
(PS11} turns ON, subtray paper ex|t
sensor (PS11} |s not turned OFF
w|th|n the spec|f|ed t|me.
O|ass|f|cat|on Jam code Oause Resu|t|ng
operat|on
Oorrect|on
12. JAM OODE
484
F|e|d Serv|ce ver1.0 Sep.2006
b
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6
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0
SD J-7568
D
u
r
|
n
g

o
p
e
r
a
t
|
o
n After the r|ght ang|e conveyance
motor (M6} turns ON, r|ght ang|e con-
veyance sensor/2 (PS6} |s not turned
ON w|th|n the spec|f|ed t|me.
SD/ma|n body
stop |mmed|-
ate|y.
Remove jammed paper
|n the SD/ma|n body, |f
any.
J-7569 After the fo|d|ng entrance motor (M3}
turns ON, fo|d|ng sensor /1 (PS7} |s not
turned ON w|th|n the spec|f|ed t|me.
J-7570 After the fo|d|ng sub scan a||gnment
ex|t motor (M8} turns ON, sadd|e
st|tch|ng paper sensor (PS13} |s not
turned ON w|th|n the spec|f|ed t|me.
J-7571 After the bund|e arm rotat|on motor
(M22} turns ON, bund|e sensor /1
(PS14} |s not turned ON w|th|n the
spec|f|ed t|me.
J-7572 After the bund|e c||p motor (M11}
turns ON, bund|e sensor /2 (PS15} |s
not turned ON w|th|n the spec|f|ed
t|me.
J-7573 After the bunch sensor /2 (PS15}
turns ON, bunch sensor /4 (PS54} |s
not turned ON w|th|n the spec|f|ed
t|me.
J-7574 After the entrance sensor (PS1} |s
turned ON, |t |s not turned OFF w|th|n
the spec|f|ed t|me.
J-7575 After the r|ght ang|e conveyance sen-
sor /2 (PS6} |s turned ON, |t |s not
turned OFF w|th|n the spec|f|ed t|me.
J-7576 After the fo|d|ng sensor /2 (PS44} |s
turned ON, |t |s not turned OFF w|th|n
the spec|f|ed t|me.
J-7577 After the bund|e sensor /1 (PS14} |s
turned ON, |t |s not turned OFF w|th|n
the spec|f|ed t|me.
J-7578 After the bund|e sensor /2 (PS15} |s
turned ON, |t |s not turned OFF w|th|n
the spec|f|ed t|me.
J-7579 After the fo|d|ng conveyance motor
(M4} turns ON, fo|d|ng passage sen-
sor (PS8} |s not turned ON w|th|n the
spec|f|ed t|me.
J-7580 After the fo|d|ng conveyance motor
(M4} turns ON, tr|-fo|d|ng paper ex|t
sensor (PS9} |s not turned ON w|th|n
the spec|f|ed t|me.
O|ass|f|cat|on Jam code Oause Resu|t|ng
operat|on
Oorrect|on
b
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6
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0
12. JAM OODE
485
F|e|d Serv|ce ver1.0 Sep.2006
SD J-7581
D
u
r
|
n
g

o
p
e
r
a
t
|
o
n After the fo|d|ng sub scan a||gnment
ex|t motor (M8} |s turned ON, |t |s not
turned OFF w|th|n the spec|f|ed t|me.
SD/ma|n body
stop |mmed|-
ate|y.
Remove jammed paper
|n the SD/ma|n body, |f
any.
J-7582 After the fo|d|ng passage sensor
(PS8} |s turned ON, |t |s not turned
OFF w|th|n the spec|f|ed t|me.
J-7583 After the tr|-fo|d|ng paper ex|t sensor
(PS9} |s turned ON, |t |s not turned
OFF w|th|n the spec|f|ed t|me.
J-7584 After the bund|e press movement
motor (M17} |s turned ON, tr|mmer
reg|strat|on sensor (PS55} |s not
turned OFF w|th|n the spec|f|ed t|me.
J-7585 After the bund|e reg|strat|on motor
(M12} turns ON, tr|mmer reg|strat|on
sensor (PS55} |s not turned ON w|th|n
the spec|f|ed t|me.
AD J-9201 After the reverse/ex|t sensor (PS19} |s
turned ON, AD reverse sensor
(PS21} |s not turned ON w|th|n the
spec|f|ed t|me.
Stops |mmed|-
ate|y.
Pu|| out AD and
remove jammed paper,
|f any.
J-9202 After the AD stop sensor (PS20} |s
turned ON, |t |s not turned OFF w|th|n
the spec|f|ed t|me.
J-9251
W
h
e
n

|
d
|
|
n
g AD reverse sensor (PS21} |s ON |n
the |d||ng cond|t|on.
-
J-9252 AD stop sensor (PS20} |s ON |n the
|d||ng cond|t|on.
J-9301
D
u
r
|
n
g

o
p
e
r
a
t
|
o
n After reversa| of AD reverse motor
(M32} |s turned ON, AD conveyance
sensor (PS61} |s not turned ON w|th|n
the spec|f|ed t|me.
Stops |mmed|-
ate|y.
J-9351
W
h
e
n

|
d
|
|
n
g AD conveyance sensor (PS61} |s
ON |n the |d||ng cond|t|on.
-
J-9401
D
u
r
|
n
g

o
p
e
r
a
t
|
o
n After the AD conveyance sensor
(PS61} |s turned ON, AD pre-reg|s-
trat|on sensor (PS23} |s not turned
ON w|th|n the spec|f|ed t|me.
Stops |mmed|-
ate|y.
O|ass|f|cat|on Jam code Oause Resu|t|ng
operat|on
Oorrect|on
12. JAM OODE
486
F|e|d Serv|ce ver1.0 Sep.2006
b
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6
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AD J-9451
W
h
e
n

|
d
|
|
n
g AD pre-reg|strat|on sensor (PS23} |s
ON |n the |d||ng cond|t|on.
- Pu|| out AD and
remove jammed paper,
|f any.
O|ass|f|cat|on Jam code Oause Resu|t|ng
operat|on
Oorrect|on
b
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13. MA|FNOTlON OODE
487
F|e|d Serv|ce ver1.0 Sep.2006
13. MALFUNCTION CODE
13.1 Ma|funct|on code ||st
A. Usage cond|t|ons
Error cond|t|ons are c|eared by turn|ng OFF/ON the sub power sw|tch (SW2} of the ma|n body.
B. Code L|st
NOTE
Where there |s "*" |n the ma|funct|on code f|e|d, "Turn ON the power sw|tch aga|n" |s |nd|cated on
the touch pane|.
Where there |s no "*" |n the ma|funct|on code f|e|d, "Contact the Serv|ce Sect|on" |s |nd|cated on
the operat|on pane|.
O|ass|f|cat|on Oode Oauses Resu|t|ng opera-
t|on
Est|mated abnorma| parts
M
a
|
n

b
o
d
yOommu-
n|cat|on
abnor-
ma||ty
O-0001* Oommun|cat|on abnorma||ty
between pr|nter contro| board
(PROB} and PF dr|ve board
(PFDB} or | dr|ve board
(|DB}.
Ma|n body
stops |mmed|-
ate|y and ma|n
re|ay (RY1} |s
turned OFF.
Pr|nter contro| board (PROB}
PF dr|ve board (PFDB}
| dr|ve board (|DB}
O-0002* Oommun|cat|on abnorma||ty
between pr|nter contro| board
(PROB} and conveyance dr|ve
board (ODB}.
Pr|nter contro| board (PROB}
Oonveyance dr|ve board
(ODB}
O-0003* Oommun|cat|on abnorma||ty
between pr|nter contro| board
(PROB} and conveyance dr|ve
board (ODB}.
Pr|nter contro| board (PROB}
Oonveyance dr|ve board
(ODB}
Paper
feed
motor
abnor-
ma||ty
O-0101 M41 abnorma||ty detect|on s|g-
na| was cont|nuous|y detected
for the spec|f|ed t|me when the
paper feed motor (M41} was
ON.
Pr|nter contro| board (PROB}
Paper feed motor (M41}
|

| paper
feed
motor
abnor-
ma||ty
O-0102 M101 abnorma||ty detect|on s|g-
na| was cont|nuous|y detected
for the spec|f|ed t|me when the
paper feed motor (M1} was ON.
| dr|ve board (|DB}
Paper feed motor (M1}
P
FPaper
feed
motor
abnor-
ma||ty
O-0103 M101 abnorma||ty detect|on s|g-
na| was cont|nuous|y detected
for the spec|f|ed t|me when the
paper feed motor (M1} was ON.
PF dr|ve board (PFDB}
Paper feed motor (M1}
13. MA|FNOTlON OODE
488
F|e|d Serv|ce ver1.0 Sep.2006
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M
a
|
n

b
o
d
yPaper
feed tray
abnor-
ma||ty
O-0201 After paper ||ft motor/1 (M38}
turns ON, upper ||m|t sensor/1
(PS30} |s not turned ON w|th|n
spec|f|ed t|me.
Ma|n body
stops |mmed|-
ate|y and ma|n
re|ay (RY1} |s
turned OFF.
Pr|nter contro| board (PROB}
Paper ||ft motor/1 (M38}
pper ||m|t sensor/1 (PS30}
O-0202 After paper ||ft motor/2 (M39}
turns ON, upper ||m|t sensor/2
(PS36} |s not turned ON w|th|n
spec|f|ed t|me.
Pr|nter contro| board (PROB}
Paper ||ft motor/2 (M39}
pper ||m|t sensor/2 (PS36}
O-0203 After paper ||ft motor/3 (M40}
turns ON, upper ||m|t sensor/3
(PS42} |s not turned ON w|th|n
spec|f|ed t|me.
Pr|nter contro| board (PROB}
Paper ||ft motor/3 (M40}
pper ||m|t sensor/3 (PS42}
|

| paper
||ft motor
abnor-
ma||ty
O-0204 M100 |ock s|gna| detected when
the paper ||ft motor (M100} was
ON.
| dr|ve board (|DB}
Paper ||ft motor (M100}
O-0205 When the upper ||m|t sensor
(PS109} or |ower ||m|t sensor
(PS101} |s ON, PS101 or PS109
|s not turned ON w|th|n the
spec|f|ed t|me after the paper ||ft
motor (M100} |s turned ON.
| dr|ve board (|DB}
Paper ||ft motor (M100}
pper ||m|t sensor (PS109}
|ower ||m|t sensor (PS101}
P
FPF paper
||ft motor
abnor-
ma||ty
O-0208 After paper ||ft motor/1 (M2}
turns ON, upper ||m|t sensor/1
(PS1} |s not turned ON w|th|n
spec|f|ed t|me.
PF dr|ve board (PFDB}
Paper ||ft motor/1 (M2}
pper ||m|t sensor/1 (PS1}
O-0209 Power ||ne fuse for paper ||ft
motor/1 (M2} out.
PF dr|ve board (PFDB}
O-0211 After paper ||ft motor/2 (M3}
turns ON, upper ||m|t sensor/2
(PS9} |s not turned ON w|th|n
spec|f|ed t|me.
PF dr|ve board (PFDB}
Paper ||ft motor/2 (M3}
pper ||m|t sensor/2 (PS9}
O-0212 Power ||ne fuse for paper ||ft
motor/2 (M3} out.
PF dr|ve board (PFDB}
M
a
|
n

b
o
d
yPaper
ex|t
abnor-
ma||ty
O-0213 After the paper ex|t pressure
sensor (PS10} turns OFF, |t |s not
turned ON w|th|n the spec|f|ed
t|me.
AO dr|ve board (AODB}
Pr|nter contro| board (PROB}
Paper ex|t motor (M54}
Paper ex|t pressure sensor
(PS10}
Fan
abnor-
ma||ty
O-0301 M47 abnorma||ty detect|on s|g-
na| was cont|nuous|y detected
for the spec|f|ed t|me when the
ma|n body fan (M47} was ON.
Pr|nter contro| board (PROB}
ma|n body fan (M47}
O|ass|f|cat|on Oode Oauses Resu|t|ng opera-
t|on
Est|mated abnorma| parts
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13. MA|FNOTlON OODE
489
F|e|d Serv|ce ver1.0 Sep.2006
M
a
|
n

b
o
d
yFan
abnor-
ma||ty
O-0302 Any one of the M26, M27, M28
abnorma||ty detect|on s|gna| was
cont|nuous|y detected for the
spec|f|ed t|me when the tuck|ng
fan/1 (M26}, /2(M27} or /3 (M28}
was ON.
Ma|n body
stops |mmed|-
ate|y and ma|n
re|ay (RY1} |s
turned OFF.
Pr|nter contro| board (PROB}
Tuck|ng fan/1 (M26}
Tuck|ng fan/2 (M27}
Tuck|ng fan/3 (M28}
O-0303 E|ther one of the M66 abnorma|-
|ty detect|on s|gna| was cont|nu-
ous|y detected for the spec|f|ed
t|me when the AD fan/1 (M66}
was ON.
Oonveyance dr|ve board
(ODB}
AD fan/1 (M66}
O-0304 Wh||e the paper ex|t fans/1, /2
and /3 (M61, M62 and M63} are
turned ON, an error detect|on
s|gna| of e|ther M61, M62 or
M63 |s detected for the spec|f|ed
per|od of t|me |n success|on.
Pr|nter contro| board (PROB}
Paper ex|t fan/1 (M61}
Paper ex|t fan/2 (M62}
Paper ex|t fan/3 (M63}
O-0305 M36 abnorma||ty detect|on s|g-
na| was cont|nuous|y detected
for the spec|f|ed t|me when the
deodor|zat|on fan (M36} was
ON.
Pr|nter contro| board (PROB}
Deodor|zat|on fan (M36}
|

| fan
abnor-
ma||ty
O-0306 When the paper feed ass|st fan/
Rr (M137} was ON, M137
abnorma||ty detect|on s|gna| was
cont|nuous|y detected for the
spec|f|ed t|me.
| dr|ve board (|DB}
Paper feed ass|st fan/Rr
(M137}
O-0307 When the paper feed ass|st fan/
Fr (FM1} was ON, FM1 abnor-
ma||ty detect|on s|gna| was con-
t|nuous|y detected for the
spec|f|ed t|me.
| dr|ve board (|DB}
Paper feed ass|st fan/Fr
(FM1}
P
FPF fan
abnor-
ma||ty
O-0308 When the paper feed ass|st fan/
Fr11 (FM1} was ON, FM1 abnor-
ma||ty detect|on s|gna| was con-
t|nuous|y detected for the
spec|f|ed t|me.
PF dr|ve board (PFDB}
Paper feed ass|st fan/Fr11
(FM1}
O-0309 When the paper feed ass|st fan/
Fr12 (FM3} was ON, FM3 abnor-
ma||ty detect|on s|gna| was con-
t|nuous|y detected for the
spec|f|ed t|me.
PF dr|ve board (PFDB}
Paper feed ass|st fan/Fr12
(FM3}
O|ass|f|cat|on Oode Oauses Resu|t|ng opera-
t|on
Est|mated abnorma| parts
13. MA|FNOTlON OODE
490
F|e|d Serv|ce ver1.0 Sep.2006
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P
FPF fan
abnor-
ma||ty
O-0310 When the paper feed ass|st fan/
Rr11 (FM2} was ON, FM2 abnor-
ma||ty detect|on s|gna| was con-
t|nuous|y detected for the
spec|f|ed t|me.
Ma|n body
stops |mmed|-
ate|y and ma|n
re|ay (RY1} |s
turned OFF.
PF dr|ve board (PFDB}
Paper feed ass|st fan/Rr11
(FM2}
O-0311 When the paper feed ass|st fan/
Rr12 (FM4} was ON, FM4 abnor-
ma||ty detect|on s|gna| was con-
t|nuous|y detected for the
spec|f|ed t|me.
PF dr|ve board (PFDB}
Paper feed ass|st fan/Rr12
(FM4}
O-0312 When the paper feed ass|st fan/
Fr21 (FM5} was ON, FM1 abnor-
ma||ty detect|on s|gna| was con-
t|nuous|y detected for the
spec|f|ed t|me.
PF dr|ve board (PFDB}
Paper feed ass|st fan/Fr21
(FM5}
O-0313 When the paper feed ass|st fan/
Fr22 (FM7} was ON, FM7 abnor-
ma||ty detect|on s|gna| was con-
t|nuous|y detected for the
spec|f|ed t|me.
PF dr|ve board (PFDB}
Paper feed ass|st fan/Fr22
(FM7}
O-0314 When the paper feed ass|st fan/
Rr21 (FM6} was ON, FM6 abnor-
ma||ty detect|on s|gna| was con-
t|nuous|y detected for the
spec|f|ed t|me.
PF dr|ve board (PFDB}
Paper feed ass|st fan/Rr21
(FM6}
O-0315 When the paper feed ass|st fan/
Rr22 (FM8} was ON, FM8 abnor-
ma||ty detect|on s|gna| was con-
t|nuous|y detected for the
spec|f|ed t|me.
PF dr|ve board (PFDB}
Paper feed ass|st fan/Rr22
(FM8}
O-0316 E|ther one of the FM11 or FM12
abnorma||ty detect|on s|gna| was
cont|nuous|y detected for the
spec|f|ed t|me when the dehu-
m|d|f|er fan/1 (FM11}, /2 (FM12}
was ON.
PF dr|ve board (PFDB}
Dehum|d|f|er fan/1 (FM11}
Dehum|d|f|er fan/2 (FM12}
O-0317 E|ther one of the FM13 or FM14
abnorma||ty detect|on s|gna| was
cont|nuous|y detected for the
spec|f|ed t|me when the dehu-
m|d|f|er fan/3 (FM13}, /4 (FM14}
was ON.
PF dr|ve board (PFDB}
Dehum|d|f|er fan/3 (FM13}
Dehum|d|f|er fan/4 (FM14}
O|ass|f|cat|on Oode Oauses Resu|t|ng opera-
t|on
Est|mated abnorma| parts
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13. MA|FNOTlON OODE
491
F|e|d Serv|ce ver1.0 Sep.2006
P
FPF fan
abnor-
ma||ty
O-0318 E|ther one of the FM10 or FM9
abnorma||ty detect|on s|gna| was
cont|nuous|y detected for the
spec|f|ed t|me when the vent||a-
t|on fan/1 (FM10}, /2 (FM9} was
ON.
Ma|n body
stops |mmed|-
ate|y and ma|n
re|ay (RY1} |s
turned OFF.
PF dr|ve board (PFDB}
vent||at|on fan/1 (FM10}
vent||at|on fan/2 (FM9}
|

| fan
abnor-
ma||ty
O-0320 FM3 abnorma||ty detect|on s|g-
na| was cont|nuous|y detected
for the spec|f|ed t|me when the
dehum|d|f|er fan/1 (FM3} was
ON.
| dr|ve board (|DB}
Dehum|d|f|er fan/1 (FM3}
O-0321 FM4 abnorma||ty detect|on s|g-
na| was cont|nuous|y detected
for the spec|f|ed t|me when the
dehum|d|f|er fan/2 (FM4} was
ON.
| dr|ve board (|DB}
Dehum|d|f|er fan/2 (FM4}
M
a
|
n

b
o
d
yFan
abnor-
ma||ty
O-0322 M67 abnorma||ty detect|on s|g-
na| was cont|nuous|y detected
for the spec|f|ed t|me when the
AD fan /2 (M67} was ON.
Oonveyance dr|ve board
(ODB}
AD fan /2 (M67}
|

|
power
abnor-
ma||ty
O-0401 24vDO |s not supp||ed to |. | dr|ve board (|DB}
DO power un|t/1 (DOPS/1}
DO power un|t/2 (DOPS/2}
O-0402 12vDO |s not supp||ed to |. | dr|ve board (|DB}
DO power un|t/1 (DOPS/1}
P
FPF
power
abnor-
ma||ty
O-0403 24vDO |s not supp||ed to PF. PF dr|ve board (PFDB}
DO power un|t/1 (DOPS/1}
O-0404 24vDO |s not supp||ed to PF. PF dr|ve board (PFDB}
DO power un|t/2 (DOPS/2}
O-0405 12vDO |s not supp||ed to PF. PF dr|ve board (PFDB}
DO power un|t/1 (DOPS/1}
O-0406 24vDO |s not supp||ed to PF. PF dr|ve board (PFDB}
AO dr|ve board |n PF (AODB}
PF tem-
perature
sensor
abnor-
ma||ty
O-0407 Temperature sensor/3 (TEMS/3}
detected abnorma||ty s|gna| con-
t|nuous|y for the spec|f|ed t|me.
PF dr|ve board (PFDB}
Temperature sensor/3
(TEMS/3}
O-0408 Temperature sensor/4 (TEMS/4}
detected abnorma||ty s|gna| con-
t|nuous|y for the spec|f|ed t|me.
PF dr|ve board (PFDB}
Temperature sensor/4
(TEMS/4}
PF fan
heater
abnor-
ma||ty
O-0409 Fan heater/p (HTR3} overheat
abnorma||ty.
Temperature sensor/3 (TEMS/3}
detected temperature abnorma|-
|ty s|gna| cont|nuous|y for the
spec|f|ed t|me.
PF dr|ve board (PFDB}
AO dr|ve board |n PF (AODB}
Fan heater/p (HTR3}
Temperature sensor/3
(TEMS/3}
O|ass|f|cat|on Oode Oauses Resu|t|ng opera-
t|on
Est|mated abnorma| parts
13. MA|FNOTlON OODE
492
F|e|d Serv|ce ver1.0 Sep.2006
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P
FPF fan
heater
abnor-
ma||ty
O-0410 Fan heater/|w (HTR4} overheat
abnorma||ty.
Temperature sensor/4 (TEMS/4}
detected temperature abnorma|-
|ty s|gna| cont|nuous|y for the
spec|f|ed t|me.
Ma|n body
stops |mmed|-
ate|y and ma|n
re|ay (RY1} |s
turned OFF.
PF dr|ve board (PFDB}
AO dr|ve board |n PF (AODB}
Fan heater /|w (HTR4}
Temperature sensor/4
(TEMS/4}
O-0411 Fan heater/p (HTR3} |ow-tem-
perature abnorma||ty.
Temperature sensor/3 (TEMS/3}
detected temperature abnorma|-
|ty s|gna| cont|nuous|y for the
spec|f|ed t|me.
PF dr|ve board (PFDB}
AO dr|ve board |n PF (AODB}
Fan heater /p (HTR3}
Temperature sensor/3
(TEMS/3}
O-0412 Fan heater/|w (HTR4} |ow-tem-
perature abnorma||ty.
Temperature sensor/4 (TEMS/4}
detected temperature abnorma|-
|ty s|gna| cont|nuous|y for the
spec|f|ed t|me.
PF dr|ve board (PFDB}
AO dr|ve board |n PF (AODB}
Fan heater/|w (HTR4}
Temperature sensor /4
(TEMS/4}
O-0413 Fan heater/p (HTR3} r|s|ng
temperature abnorma||ty.
Temperature sensor/3 (TEMS/3}
detected temperature does not
reach the spec|f|ed temperature
w|th|n the spec|f|ed t|me.
PF dr|ve board (PFDB}
AO dr|ve board |n PF (AODB}
Fan heater /p (HTR3}
Temperature sensor/3
(TEMS/3}
O-0414 Fan heater/|w (HTR4} r|s|ng
temperature abnorma||ty.
Temperature sensor/4 (TEMS/4}
detected temperature does not
reach the spec|f|ed temperature
w|th|n the spec|f|ed t|me.
PF dr|ve board (PFDB}
AO dr|ve board |n PF (AODB}
Fan heater/|w (HTR4}
Temperature sensor/4
(TEMS/4}
|

| tem-
perature
sensor
abnor-
ma||ty
O-0415 Temperature sensor (TEMS}
detected abnorma||ty s|gna| con-
t|nuous|y for the spec|f|ed t|me.
| dr|ve board (|DB}
Temperature sensor (TEMS}
| dehu-
m|d|f|er
heater
abnor-
ma||ty
O-0416 Dehum|d|f|er heater/3 (HTR2}
overheat abnorma||ty.
Temperature sensor (TEMS}
detected temperature abnorma|-
|ty s|gna| cont|nuous|y for the
spec|f|ed t|me.
| dr|ve board (|DB}
|AO dr|ve board (AODB}
Dehum|d|f|er heater /3
(HTR2}
Temperature sensor (TEMS}
O|ass|f|cat|on Oode Oauses Resu|t|ng opera-
t|on
Est|mated abnorma| parts
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13. MA|FNOTlON OODE
493
F|e|d Serv|ce ver1.0 Sep.2006
|

| dehu-
m|d|f|er
heater
abnor-
ma||ty
O-0417 Dehum|d|f|er heater /3 (HTR2}
|ow-temperature abnorma||ty.
Temperature sensor (TEMS}
detected temperature abnorma|-
|ty s|gna| cont|nuous|y for the
spec|f|ed t|me.
Ma|n body
stops |mmed|-
ate|y and ma|n
re|ay (RY1} |s
turned OFF.
| dr|ve board (|DB}
|AO dr|ve board (AODB}
Dehum|d|f|er heater /3
(HTR2}
Temperature sensor (TEMS}
O-0418 Dehum|d|f|er heater /3 (HTR2}
r|s|ng temperature abnorma||ty.
Temperature sensor (TEMS}
detected temperature does not
reach the spec|f|ed temperature
w|th|n the spec|f|ed t|me.
F
S
FS
abnor-
ma||ty
O-1005 Oommun|cat|on abnorma||ty. Ma|n body and
FS stop |mme-
d|ate|y and
ma|n re|ay
(RY1} |s turned
OFF.
Pr|nter contro| board (PROB}
FNS contro| board (FNSOB}
F
D
FD
abnor-
ma||ty
O-1006 Oommun|cat|on abnorma||ty. Ma|n body and
FD stop |mme-
d|ate|y and
ma|n re|ay
(RY1} |s turned
OFF.
Pr|nter contro| board (PROB}
FD contro| board (FDOB}
S
D
SD
abnor-
ma||ty
O-1007 Oommun|cat|on abnorma||ty. Ma|n body and
SD stop |mme-
d|ate|y and
ma|n re|ay
(RY1} |s turned
OFF.
Pr|nter contro| board (PROB}
SD contro| board (SDOB}
R

R
abnor-
ma||ty
O-1008 Oommun|cat|on abnorma||ty. Ma|n body and
R stop |mme-
d|ate|y and
ma|n re|ay
(RY1} |s turned
OFF.
Pr|nter contro| board (PROB}
R contro| board (ROB}
F
S
FS-607
abnor-
ma||ty
O-1101 Sh|ft un|t does not reach the sh|ft
pos|t|on or the home pos|t|on
w|th|n the spec|f|ed t|me.
Ma|n body and
FS stop |mme-
d|ate|y and
ma|n re|ay
(RY1} |s turned
OFF.
FNS contro| board (FNSOB}
Sh|ft ro||er Motor (M2}
Sh|ft ro||er home sensor
(PS18}
O|ass|f|cat|on Oode Oauses Resu|t|ng opera-
t|on
Est|mated abnorma| parts
13. MA|FNOTlON OODE
494
F|e|d Serv|ce ver1.0 Sep.2006
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FS-503
abnor-
ma||ty
O-1102 The tray up down motor (M3}
does not turn OFF after the
spec|f|ed t|me has passed.
Or, the motor was rotat|ng at a
speed out of the spec|f|ed range
for over the perm|tted operat|ng
t|me.
Ma|n body and
FS stop |mme-
d|ate|y and
ma|n re|ay
(RY1} |s turned
OFF.
FNS contro| board (FNSOB}
FNS dr|ve board (FNSDB}
Tray up down motor (M3}
Tray upper ||m|t sensor (PS2}
Tray |ower ||m|t sensor (PS3}
FS-607
abnor-
ma||ty
After the ma|n tray up down
motor (M3} operat|on |s started,
the ma|n tray upper ||m|t sensor
(PS2} |s not turned ON w|th|n
the spec|f|ed t|me.
FNS contro| board (FNSOB}
Tray up down motor (M3}
Tray upper ||m|t sensor (PS2}
FS-503
abnor-
ma||ty
O-1103 After the a||gnment motors/Rr
(M5}, /Fr (M22} home pos|t|on
search operat|on started, the
a||gnment home sensors/Rr
(PS8} and /Fr (PS31} are not
turned ON w|th|n the spec|f|ed
t|me.
FNS contro| board (FNSOB}
FNS dr|ve board (FNSDB}
A||gnment motor /Rr (M5}
A||gnment motor /Fr (M22}
A||gnment Home Sensor /Rr
(PS8}
A||gnment Home Sensor /Fr
(PS31}
FS-607
abnor-
ma||ty
After the a||gnment motor/p
(M5} operat|on |s started, the
a||gnment home sensor/p
(PS8} |s not turned ON/OFF
w|th|n the spec|f|ed t|me.
FNS contro| board (FNSOB}
A||gnment motor /p (M5}
A||gnment home Sensor /p
(PS8}
FS-503
abnor-
ma||ty
O-1104 Ma|n tray ex|t motor (M7} was
rotat|ng at a speed out of the
spec|f|ed range for over the per-
m|tted operat|ng t|me.
FNS contro| board (FNSOB}
FNS dr|ve board (FNSDB}
Ma|n tray ex|t motor (M7}
FS-607
abnor-
ma||ty
After the paper ex|t ro||er motor
(M7} operat|on |s started, the
motor speed does not reach the
prescr|bed speed w|th|n the
spec|f|ed t|me.
FNS contro| board (FNSOB}
Paper ex|t ro||er motor (M7}
FS-503
abnor-
ma||ty
O-1105 After the paper ex|t open|ng
motor (M8} operat|on |s started,
the paper ex|t open|ng un|t does
not reach the spec|f|ed open|ng
pos|t|on w|th|n the spec|f|ed
t|me.
FNS contro| board (FNSOB}
FNS dr|ve board (FNSDB}
Paper ex|t open|ng motor
(M8}
Paper ex|t open|ng sensor
(PS12}
FS-607
abnor-
ma||ty
After the paper ex|t open|ng
motor (M8} operat|on |s started,
the paper ex|t home sensor
(PS12} |s not turned ON/OFF
w|th|n the spec|f|ed t|me.
FNS contro| board (FNSOB}
Paper ex|t open|ng motor
(M8}
Paper ex|t home sensor
(PS12}
O|ass|f|cat|on Oode Oauses Resu|t|ng opera-
t|on
Est|mated abnorma| parts
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13. MA|FNOTlON OODE
495
F|e|d Serv|ce ver1.0 Sep.2006
F
S
FS-503
abnor-
ma||ty
O-1106 After stap|er movement motor
(M11} home pos|t|on search
operat|on started, the stap|er
movement home sensor (PS11}
are not turned ON w|th|n the
spec|f|ed t|me.
Ma|n body and
FS stop |mme-
d|ate|y and
ma|n re|ay
(RY1} |s turned
OFF.
FNS contro| board (FNSOB}
FNS dr|ve board (FNSDB}
Stap|er movement motor
(M11}
Stap|er movement home
sensor (PS11}
FS-607
abnor-
ma||ty
O-1106 After the stap|er movement
motor (M11} operat|on |s started,
the Stap|er movement home
sensor (PS11} |s not turned ON/
OFF w|th|n the spec|f|ed t|me.
FNS contro| board (FNSOB}
Stap|er movement motor
(M11}
Stap|er movement home
sensor (PS11}
FS-503
abnor-
ma||ty
O-1107 After the stap|er rotat|on motor
(M4} home pos|t|on search oper-
at|on started, the stap|er rotat|on
home sensor (PS14} are not
turned ON w|th|n the spec|f|ed
t|me.
FNS contro| board (FNSOB}
FNS dr|ve board (FNSDB}
Stap|er rotat|on motor (M4}
Stap|er rotat|on home sensor
(PS14}
FS-607
abnor-
ma||ty
After the c||ncher rotat|on motor
(M4} operat|on |s started, the
c||ncher rotat|on home sensor
(PS14} |s not turned ON/OFF
w|th|n the spec|f|ed t|me.
FNS contro| board (FNSOB}
O||ncher rotat|on motor (M4}
O||ncher rotat|on home sen-
sor (PS14}
FS-503
abnor-
ma||ty
O-1108 After the stap|er rotat|on motor
(M4} home pos|t|on search oper-
at|on started, the stap|er rotat|on
home sensor (PS14} are not
turned ON w|th|n the spec|f|ed
t|me.
FNS contro| board (FNSOB}
FNS dr|ve board (FNSDB}
Stap|er rotat|on motor (M4}
Stap|er rotat|on home sensor
(PS14}
FS-607
abnor-
ma||ty
After stap|er rotat|on motor (M6}
operat|on |s started, the stap|er
rotat|on home sensor (PS13}
are not turned ON/OFF w|th|n
the spec|f|ed t|me.
FNS contro| board (FNSOB}
Stap|er rotat|on motor (M6}
Stap|er rotat|on home sensor
(PS13}
FS-503
abnor-
ma||ty
O-1109 After the stap|er motor/Fr (M31}
operat|on |s started, the stap|er
home sensor/Fr (PS41} |s not
turned ON w|th|n the spec|f|ed
t|me.
FNS contro| board (FNSOB}
FNS dr|ve board (FNSDB}
Stap|er board (STB}
Stap|er motor/Fr (M31}
Stap|er home sensor /Fr
(PS41}
FS-607
abnor-
ma||ty
After the stap|er motor/Fr (M14}
operat|on |s started, the stap|er
motor home sensor /Fr (PS31}
|s not turned ON w|th|n the
spec|f|ed t|me.
FNS contro| board (FNSOB}
Stap|er motor/Fr (M14}
Stap|er motor home sensor /
Fr (PS31}
O|ass|f|cat|on Oode Oauses Resu|t|ng opera-
t|on
Est|mated abnorma| parts
13. MA|FNOTlON OODE
496
F|e|d Serv|ce ver1.0 Sep.2006
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S
FS-503
abnor-
ma||ty
O-1110 After the stap|er motor/Rr (M30}
operat|on |s started, the opera-
t|on |s not comp|eted w|th|n the
spec|f|ed t|me and the stap|er
home sensor/Rr (PS40} |s not
turned ON .
Ma|n body and
FS stop |mme-
d|ate|y and
ma|n re|ay
(RY1} |s turned
OFF.
FNS contro| board (FNSOB}
FNS dr|ve board (FNSDB}
Stap|er board (STB}
Stap|er motor /Rr (M30}
Stap|er home sensor /Rr
(PS40}
FS-607
abnor-
ma||ty
After the stap|er motor /Rr (M9}
operat|on |s started, the stap|er
motor home sensor /Rr (PS30}
|s not turned ON w|th|n the
spec|f|ed t|me.
FNS contro| board (FNSOB}
Stap|er motor /Rr (M9}
Stap|er motor home sensor /
Rr (PS30}
FS-607
abnor-
ma||ty
O-1111 After the c||ncher motor /Fr
(M15} operat|on |s started, the
c||ncher motor home sensor /Fr
(PS33} |s not turned ON w|th|n
the spec|f|ed t|me.
FNS contro| board (FNSOB}
O||ncher motor /Fr (M15}
O||ncher motor home sensor
/Fr (PS33}
O-1112 After the c||ncher motor /Rr
(M10} operat|on |s started, the
c||ncher motor home sensor /Rr
(PS32} |s not turned ON w|th|n
the spec|f|ed t|me.
FNS contro| board (FNSOB}
O||ncher motor /Rr (M10}
O||ncher motor home sensor
/Rr (PS32}
FS-503
abnor-
ma||ty
O-1113 After the rear stopper motor (M26}
home pos|t|on search operat|on
started, the rear stopper home
sensor (PS35} are not turned ON
w|th|n the spec|f|ed t|me.
FNS contro| board (FNSOB}
FNS dr|ve board (FNSDB}
Rear stopper motor (M26}
Rear stopper home sensor
(PS35}
FS-607
abnor-
ma||ty
After the sadd|e st|tch|ng stopper
motor (M18} operat|on |s started,
the sadd|e st|tch|ng stopper home
sensor (PS23} |s not turned ON
w|th|n the spec|f|ed t|me.
FNS contro| board (FNSOB}
Sadd|e st|tch|ng stopper
motor (M18}
Sadd|e st|tch|ng stopper
home sensor (PS23}
O-1114 After the a||gnment motor /|w
(M16} operat|on |s started, the
a||gnment home sensor /|w
(PS24} |s not turned ON w|th|n
the spec|f|ed t|me.
FNS contro| board (FNSOB}
A||gnment motor /|w (M16}
A||gnment home sensor /|w
(PS24}
O-1115 After the fo|d|ng kn|fe motor
(M19} operat|on |s started, the
Fo|d|ng kn|fe home sensor
(PS22} |s not turned ON w|th|n
the spec|f|ed t|me.
FNS contro| board (FNSOB}
Fo|d|ng kn|fe motor (M19}
Fo|d|ng kn|fe home sensor
(PS22}
O-1116 After the fo|d|ng transfer motor
(M20} operat|on |s started, the
motor speed does not reach the
prescr|bed speed w|th|n the
spec|f|ed t|me.
FNS contro| board (FNSOB}
Fo|d|ng transfer motor (M20}
O|ass|f|cat|on Oode Oauses Resu|t|ng opera-
t|on
Est|mated abnorma| parts
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13. MA|FNOTlON OODE
497
F|e|d Serv|ce ver1.0 Sep.2006
P
l
Pl
abnor-
ma||ty
O-1124 After the tray ||ft motor /|w
(M202} operat|on |s started, the
tray upper ||m|t sensor /|w
(PS209} or tray |ower ||m|t sensor
/|w (PS210} |s not turned ON
w|th|n the spec|f|ed t|me.
Ma|n body and
FS stop |mme-
d|ate|y and
ma|n re|ay
(RY1} |s turned
OFF.
FNS contro| board (FNSOB}
Pl dr|ve board (PlDB}
Tray ||ft motor /|w (M202}
Tray upper ||m|t sensor /|w
(PS209}
Tray |ower ||m|t sensor /|w
(PS210}
O-1125 After tray ||ft motor /p (M201}
operat|on |s started, the tray
upper ||m|t sensor /p (PS204}
or tray |ower ||m|t sensor /p
(PS205} |s not turned ON w|th|n
the spec|f|ed t|me.
FNS contro| board (FNSOB}
Pl dr|ve board (PlDB}
Tray ||ft motor /p (M201}
Tray upper ||m|t sensor /p
(PS204}
Tray |ower ||m|t sensor /p
(PS205}
O-1126 After the Pl conveyance motor
(M203} operat|on |s started, the
motor speed does not reach the
prescr|bed speed w|th|n the
spec|f|ed t|me.
FNS contro| board (FNSOB}
Pl dr|ve board (PlDB}
Pl conveyance motor (M203}
P
K
PK
abnor-
ma||ty
O-1127 After punch sh|ft motor (M302}
operat|on |s started, the punch
sh|ft home sensor (PS303} |s
not turned ON w|th|n the spec|-
f|ed t|me.
FNS contro| board (FNSOB}
Punch dr|ve board (PDB}
Punch sh|ft motor (M302}
Punch sh|ft home sensor
(PS303}
O-1132 After punch motor (M301} oper-
at|on |s started, the punch home
sensor (PS301} |s not turned
ON w|th|n the spec|f|ed t|me.
FNS contro| board (FNSOB}
Punch dr|ve boar (PDB}
Punch motor (M301}
Punch home sensor
(PS301}
F
S
FS-607
abnor-
ma||ty
O-1137 After gate motor (M12} operat|on
|s started, the Gate home sensor
(PS16} |s not turned ON w|th|n
the spec|f|ed t|me.
FNS contro| board (FNSOB}
Gate motor (M12}
Gate home sensor (PS16}
O-1138 After the paper ex|t ro||er motor
(M7} operat|on |s started, the
operat|on |s not comp|eted
w|th|n the spec|f|ed t|me and the
paper ex|t be|t home sensor
(PS9} |s not turned ON .
Or the motor was rotat|ng at a
speed out of spec|f|ed range for
over the perm|tted operat|ng
t|me.
FNS contro| board (FNSOB}
Paper ex|t ro||er motor (M7}
Paper ex|t be|t home sensor
(PS9}
O|ass|f|cat|on Oode Oauses Resu|t|ng opera-
t|on
Est|mated abnorma| parts
13. MA|FNOTlON OODE
498
F|e|d Serv|ce ver1.0 Sep.2006
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FS-503
abnor-
ma||ty
O-1140 After the Paper ex|t arm motor
(M23} operat|on |s started, the
operat|on |s not comp|eted
w|th|n the spec|f|ed t|me and the
paper ex|t arm home sensor
(PS9} |s not turned ON .
Or the motor was rotat|ng at a
speed out of spec|f|ed range for
over the perm|tted operat|ng
t|me.
Ma|n body and
FS stop |mme-
d|ate|y and
ma|n re|ay
(RY1} |s turned
OFF.
FNS contro| board (FNSOB}
FNS dr|ve board (FNSDB}
Paper ex|t arm motor (M23}
Paper ex|t arm home sensor
(PS9}
O-1141 After the stacker entrance sen-
sor (PS5} operat|on |s started,
padd|e motor (M2} |s not turned
ON w|th|n the spec|f|ed t|me.
Or the stap|er motor /Fr (M31}, /
Rr (M30} operat|on |s started,
M2 |s not turned OFF w|th|n the
spec|f|ed t|me.
FNS contro| board (FNSOB}
FNS dr|ve board (FNSDB}
Padd|e motor (M2}
O-1142 The lntermed|ate ro||er re|ease
so|eno|d (SD7} operat|on |s not
started after press|ng start but-
ton. After the a||gnment motors /
Fr (M22}, /Rr (M5} are turned
OFF, SD7 |s not turned OFF
w|th|n the spec|f|ed t|me.
Or after SD7 |s turned OFF, |t |s
not s not turned ON w|th|n the
spec|f|ed t|me.
FNS contro| board (FNSOB}
FNS dr|ve board (FNSDB}
lntermed|ate ro||er re|ease
so|eno|d (SD7}
FS-607
abnor-
ma||ty
O-1143 The FNS conveyance motor
(M1} operat|on |s not started
after press|ng start button. Or
the FNS conveyance motor (M1}
does not sh|ft the speed for
each process|ng.
FNS contro| board (FNSOB}
FNS conveyance motor (M1}
Ma|n body paper ex|t sensor
(PS37}
FNS entrance sensor (PS4}
|
S
|S
abnor-
ma||ty
(f|rst cou-
p||ng}
O-1201 After stacker tray up down
motor (M1} turns ON, stacker
tray encoder sensor (PS2} |s not
turned ON w|th|n the spec|f|ed
t|me. Otherw|se the |n|t|a| opera-
t|on or the stacker tray up/down
operat|on |s not comp|ete w|th|n
the spec|f|ed t|me.
Ma|n body and
|S stop |mme-
d|ate|y and
ma|n re|ay
(RY1} |s turned
OFF.
Stacker tray up down motor
(M1}
|S contro| board (|SOB}
O|ass|f|cat|on Oode Oauses Resu|t|ng opera-
t|on
Est|mated abnorma| parts
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13. MA|FNOTlON OODE
499
F|e|d Serv|ce ver1.0 Sep.2006
|
S
|S
abnor-
ma||ty
(f|rst cou-
p||ng}
O-1202 After sh|ft un|t motor (M5} turns
ON, sh|ft un|t home sensor
(PS11} |s not turned OFF w|th|n
the spec|f|ed t|me. Otherw|se
PS11 |s not turned ON w|th|n the
spec|f|ed t|me.
Ma|n body and
|S stop |mme-
d|ate|y and
ma|n re|ay
(RY1} |s turned
OFF.
Sh|ft un|t motor (M5}
|S contro| board (|SOB}
O-1203 After a||gnment motor (M7} turns
ON, a||gnment p|ate home sen-
sor (PS12} |s not turned OFF
w|th|n the spec|f|ed t|me. Other-
w|se PS12 |s not turned ON
w|th|n the spec|f|ed t|me.
A||gnment motor (M7}
|S contro| board (|SOB}
O-1204 After the gr|p conveyance motor
(M4} turns ON, gr|p conveyance
sensor (PS5} |s not turned ON
w|th|n the spec|f|ed t|me.
Gr|p conveyance motor (M4}
O-1205 When the stacker tray up down
motor (M1} up |s ON, stacker
tray upper ||m|t sw|tch (MS2} |s
ON.
Stacker tray up down motor
(M1}
Stacker tray upper ||m|t
sw|tch (MS2}
O-1206 When the stacker tray up down
motor (M1} down |s ON, stacker
tray |ower ||m|t sw|tch (MS3} |s
ON.
Stacker tray up down motor
(M1}
Stacker tray |ower ||m|t
sw|tch (MS3}
|S
abnor-
ma||ty
(second
coup||ng}
O-1211 After stacker tray up down
motor (M1} turns ON, stacker
tray encoder sensor (PS2} |s not
turned ON w|th|n the spec|f|ed
t|me. Otherw|se the |n|t|a| opera-
t|on or the stacker tray up/down
operat|on |s not comp|ete w|th|n
the spec|f|ed t|me.
Stacker tray up down motor
(M1}
|S contro| board (|SOB}
O-1212 After sh|ft un|t motor (M5} turns
ON, sh|ft un|t home sensor
(PS11} |s not turned OFF w|th|n
the spec|f|ed t|me. Otherw|se
PS11 |s not turned ON w|th|n the
spec|f|ed t|me.
Sh|ft un|t motor (M5}
|S contro| board (|SOB}
O-1213 After a||gnment motor (M7} turns
ON, a||gnment p|ate home sen-
sor (PS12} |s not turned OFF
w|th|n the spec|f|ed t|me. Other-
w|se PS12 |s not turned ON
w|th|n the spec|f|ed t|me.
A||gnment motor (M7}
|S contro| board (|SOB}
O|ass|f|cat|on Oode Oauses Resu|t|ng opera-
t|on
Est|mated abnorma| parts
13. MA|FNOTlON OODE
500
F|e|d Serv|ce ver1.0 Sep.2006
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|
S
|S
abnor-
ma||ty
(second
coup||ng}
O-1214 After the gr|p conveyance motor
(M4} turns ON, gr|p conveyance
sensor (PS5} |s not turned ON
w|th|n the spec|f|ed t|me.
Ma|n body and
|S stop |mme-
d|ate|y and
ma|n re|ay
(RY1} |s turned
OFF.
Gr|p conveyance motor (M4}
O-1215 When the stacker tray up down
motor (M1} up |s ON, stacker
tray upper ||m|t sw|tch (MS2} |s
ON.
Stacker tray up down motor
(M1}
Stacker tray upper ||m|t
sw|tch (MS2}
O-1216 When the stacker tray up down
motor (M1} down |s ON, stacker
tray |ower ||m|t sw|tch (MS3} |s
ON.
Stacker tray up down motor
(M1}
Stacker tray |ower ||m|t
sw|tch (MS3}
F
D
FD
abnor-
ma||ty
O-1221 After the 1st fo|d|ng re|ease
motor (M14} turns ON, 1st fo|d-
|ng cam home sensor (PS55} |s
not turned ON w|th|n the spec|-
f|ed t|me.
Ma|n body and
FD stop |mme-
d|ate|y and
ma|n re|ay
(RY1} |s turned
OFF.
1st fo|d|ng re|ease motor
(M14}
Fo|d dr|ve board (FDB}
1st fo|d|ng cam home sensor
(PS55}
O-1222 After the 2nd fo|d|ng re|ease
motor (M15} turns ON, 2nd fo|d-
|ng cam home sensor (PS56} |s
not turned ON w|th|n the spec|-
f|ed t|me.
2nd fo|d|ng re|ease motor
(M15}
Fo|d dr|ve board (FDB}
2nd fo|d|ng cam home sen-
sor (PS56}
O-1223 After the 3rd fo|d|ng re|eas|e
motor (M16} turns ON, 3rd fo|d-
|ng cam home sensor (PS57} |s
not turned ON w|th|n the spec|-
f|ed t|me.
3rd fo|d|ng re|ease motor
(M16}
Fo|d|ng dr|ve board (FDB}
3rd fo|d|ng cam home sen-
sor (PS57}
O-1224 After two ho|es punch home
pos|t|on recovery operat|on
started, 2 ho|es punch home
sensor (PS8} |s not turned OFF
w|th|n the spec|f|ed t|me. Other-
w|se, after punch motor (M10}
turns ON, 2 ho|es punch home
sensor (PS8} |s not turned OFF.
Punch motor (M10}
Punch dr|ve board (PDB}
2 ho|es punch home sensor
(PS8}
O|ass|f|cat|on Oode Oauses Resu|t|ng opera-
t|on
Est|mated abnorma| parts
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13. MA|FNOTlON OODE
501
F|e|d Serv|ce ver1.0 Sep.2006
F
D
FD
abnor-
ma||ty
O-1225 After 3 ho|es/4 ho|es punch
home pos|t|on recovery opera-
t|on started, 3 ho|es/4 ho|es
punch home sensor (PS9} |s not
turned OFF w|th|n the spec|f|ed
t|me. Otherw|se, after punch
motor (M10} turns ON, 3 ho|es/4
ho|es punch home sensor (PS9}
|s not turned OFF.
Ma|n body and
FD stop |mme-
d|ate|y and
ma|n re|ay
(RY1} |s turned
OFF.
Punch motor (M10}
Punch dr|ve board (PDB}
3 ho|es/4 ho|es punch home
sensor (PS9}
O-1226 After the a||gnment home pos|-
t|on recovery operat|on started,
a||gnment p|ate home sensor
(PS10} |s not turned ON w|th|n
the spec|f|ed t|me. Otherw|se,
after a||gnment motor (M12}
turns ON, a||gnment p|ate home
sensor (PS10} |s not turned OFF.
A||gnment motor (M12}
Punch dr|ve board (PDB}
A||gnment p|ate home sensor
(PS10}
O-1227 After the punch reg|strat|on tab
home pos|t|on recovery opera-
t|on started, punch reg|strat|on
home sensor (PS11} |s not
turned ON w|th|n the spec|f|ed
t|me. Otherw|se, after punch
reg|strat|on motor (M13} turns
ON, punch reg|strat|on home
sensor (PS11} |s not turned OFF.
Punch reg|strat|on motor
(M13}
Punch dr|ve board (PDB}
Punch reg|strat|on home
sensor (PS11}
O-1228 After ma|n tray home pos|t|on
search started, ma|n tray upper
||m|t sensor (PS20} |s not turned
ON w|th|n the spec|f|ed t|me.
Otherw|se, after tray up down
motor (M11} turns ON, ma|n tray
upper ||m|t sensor (PS20} |s not
turned OFF.
Tray up down motor (M11}
Ma|n tray upper ||m|t sensor
(PS20}
Punch dr|ve board (PDB}
O-1229 After the tray up down motor
(M11} was turned ON, ma|n tray
|ower ||m|t sensor (PS22} |s not
turned ON w|th|n the spec|f|ed
t|me.
Tray up down motor (M11}
Punch dr|ve board (PDB}
Ma|n tray |ower ||m|t sensor
(PS22}
O|ass|f|cat|on Oode Oauses Resu|t|ng opera-
t|on
Est|mated abnorma| parts
13. MA|FNOTlON OODE
502
F|e|d Serv|ce ver1.0 Sep.2006
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5
0
0
F
D
FD
abnor-
ma||ty
O-1230 After |ower|ng FD paper ||ft
motor/p (M8} turns ON, Pl ||ft
p|ate home sensor/p (PS34} |s
not turned ON w|th|n the spec|-
f|ed t|me. Otherw|se, after r|s|ng
paper ||ft motor/p (M8} turns
ON, Pl tray upper ||m|t sensor/
p (PS32} |s not turned ON
w|th|n the spec|f|ed t|me.
Ma|n body and
FD stop |mme-
d|ate|y and
ma|n re|ay
(RY1} |s turned
OFF.
Paper ||ft motor/p (M8}
Pl dr|ve board (PlDB}
Pl ||ft p|ate home sensor/p
(PS34}
Pl tray upper ||m|t sensor/p
(PS32}
O-1231 After |ower|ng FD paper ||ft
motor/|w (M9} turns ON, Pl ||ft
p|ate home sensor/|w (PS40} |s
not turned ON w|th|n the spec|-
f|ed t|me. Otherw|se, after r|s|ng
paper ||ft motor/|w (M9} turns
ON, Pl tray upper ||m|t sensor/
|w (PS38} |s not turned ON
w|th|n the spec|f|ed t|me.
Paper ||ft motor/|w (M9}
Pl dr|ve board (PlDB}
Pl ||ft p|ate home sensor/|w
(PS40}
Pl tray upper ||m|t sensor/|w
(PS38}
O-1232 M1 abnorma||ty detect|on s|gna|
was cont|nuous|y detected for
the spec|f|ed t|me when the
entrance conveyance motor
(M1} was ON.
Entrance conveyance motor
(M1}
Punch dr|ve board (PDB}
O-1233 M3 abnorma||ty detect|on s|gna|
was cont|nuous|y detected for
the spec|f|ed t|me when the
|ntermed|ate conveyance motor
(M3} was ON.
lntermed|ate conveyance
motor (M3}
Punch dr|ve board (PDB}
O-1234 M7 abnorma||ty detect|on s|gna|
was cont|nuous|y detected for
the spec|f|ed t|me when the Pl
conveyance motor (M7} was
ON.
Pl Oonveyance motor (M7}
Pl dr|ve board (PlDB}
O-1235 M17 abnorma||ty detect|on s|g-
na| was cont|nuous|y detected
for the spec|f|ed t|me when the
ma|n tray paper ex|t motor (M17}
was ON.
Ma|n tray paper ex|t motor
(M17}
Punch dr|ve board (PDB}
S
D
SD
abnor-
ma||ty
O-1241 After bud|e ex|t dr|ve motor (M5}
home pos|t|on search operat|on
started, scraps press home sen-
sor (PS48} |s not turned ON after
spec|f|ed t|me passed.
Ma|n body and
SD stops
|mmed|ate|y
and ma|n re|ay
(RY1} |s turned
OFF.
Bund|e ex|t motor (M5}
Scraps press home sensor
(PS48}
SD contro| board (SDOB}
SD dr|ve board (SDDB}
O|ass|f|cat|on Oode Oauses Resu|t|ng opera-
t|on
Est|mated abnorma| parts
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13. MA|FNOTlON OODE
503
F|e|d Serv|ce ver1.0 Sep.2006
S
D
SD
abnor-
ma||ty
O-1242 After fo|d|ng ma|n scan a||gn-
ment motor/Fr (M7} home pos|-
t|on search operat|on started,
fo|d|ng ma|n scan a||gnment
home sensor/Fr1 (PS18} |s not
turned ON w|th|n the spec|f|ed
t|me. Otherw|se, operat|on not
comp|ete after M7 operat|on
started and spec|f|ed t|me has
passed.
Ma|n body and
SD stops
|mmed|ate|y
and ma|n re|ay
(RY1} |s turned
OFF.
Fo|d|ng ma|n scan a||gnment
motor/Fr
(M7}
Fo|d|ng ma|n scan a||gnment
home sensor
/Fr1 (PS18}
SD contro| board (SDOB}
SD dr|ve board (SDDB}
O-1243 After fo|d|ng sub scan a||gnment
motor (M8} home pos|t|on
search operat|on started, fo|d-
|ng ex|t home sensor (PS24} |s
not turned ON after the spec|f|ed
t|me has passed. Otherw|se,
operat|on not comp|ete after M8
speed down operat|on started
and spec|f|ed t|me has passed.
Fo|d|ng sub scan a||gnment
ex|t motor (M8}
Fo|d|ng ex|t home sensor
(PS24}
SD contro| board (SDOB}
SD dr|ve board (SDDB}
O-1244 After sadd|e st|tch|ng a||gnment
motor/Rt (M9} home pos|t|on
search operat|on started, sad-
d|e st|tch|ng a||gnment home
sensor/Rt (PS28} |s not turned
ON after spec|f|ed t|me has
passed. Otherw|se, operat|on
not comp|ete after M9 operat|on
started and spec|f|ed t|me has
passed.
Sadd|e st|tch|ng a||gnment
motor/Rt (M9}
Sadd|e st|tch|ng a||gnment
home sensor/Rt (PS28}
SD contro| board (SDOB}
SD dr|ve board (SDDB}
O-1245 After bund|e arm motor (M10}
home pos|t|on search operat|on
started, bund|e arm home sen-
sor (PS32} |s not turned ON after
the spec|f|ed t|me has passed.
Otherw|se, operat|on not com-
p|ete after M10 operat|on started
and spec|f|ed t|me has passed.
Bund|e arm motor (M10}
Bund|e arm home sensor
(PS32}
SD contro| board (SDOB}
SD dr|ve board (SDDB}
O-1246 After bund|e c||p motor (M11}
home pos|t|on search operat|on
started, bund|e c||p upper ||m|t
sensor (PS33} |s not turned ON
after the spec|f|ed t|me has
passed. Otherw|se, operat|on
not comp|ete after M11 opera-
t|on started and spec|f|ed t|me
has passed.
Bund|e c||p motor (M11}
Bund|e c||p upper ||m|t sen-
sor (PS33}
Bund|e c||p |ower ||m|t sensor
(PS30}
SD contro| board (SDOB}
SD dr|ve board (SDDB}
O|ass|f|cat|on Oode Oauses Resu|t|ng opera-
t|on
Est|mated abnorma| parts
13. MA|FNOTlON OODE
504
F|e|d Serv|ce ver1.0 Sep.2006
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5
0
0
S
D
SD
abnor-
ma||ty
O-1247 After bund|e reg|strat|on motor
(M12} home pos|t|on search
operat|on started, bund|e reg|s-
trat|on home sensor (PS34} |s
not turned ON after the spec|f|ed
t|me has passed. Otherw|se,
operat|on not comp|ete after
M12 operat|on started and
spec|f|ed t|me has passed.
Ma|n body and
SD stop |mme-
d|ate|y and
ma|n re|ay
(RY1} |s turned
OFF.
Bund|e reg|strat|on motor
(M12}
Bund|e reg|strat|on home
sensor (PS34}
SD contro| board (SDOB}
SD dr|ve board (SDDB}
O-1248 After over|ap motor (M13} home
pos|t|on search operat|on
started, over|ap home sensor
(PS17} |s not turned ON after the
spec|f|ed t|me has passed. Oth-
erw|se, operat|on not comp|ete
after M13 operat|on started and
spec|f|ed t|me has passed.
Over|ap motor (M13}
Over|ap home sensor (PS17}
SD contro| board (SDOB}
SD dr|ve board (SDDB}
O-1249 After fo|d|ng ma|n scan a||gn-
ment motor/Rr (M14} home
pos|t|on search operat|on
started, fo|d|ng ma|n scan a||gn-
ment home sensor/Rr (PS19} |s
not turned ON after the spec|f|ed
t|me has passed. Otherw|se,
operat|on not comp|ete after
M14 operat|on started and
spec|f|ed t|me has passed.
Fo|d|ng ma|n scan a||gnment
motor/Rr (M14}
Fo|d|ng ma|n scan a||gnment
home sensor/Rr (PS19}
SD contro| board (SDOB}
SD dr|ve board (SDDB}
O-1250 After the stap|er movement
motor (M15} home pos|t|on
search operat|on started, the
stap|er movement home sensor
(PS25} |s not turned ON after the
spec|f|ed t|me has passed. Oth-
erw|se, operat|on not comp|ete
after M15 operat|on started and
spec|f|ed t|me has passed.
Stap|er movement motor
(M15}
Stap|er movement home
sensor (PS25}
SD contro| board (SDOB}
SD dr|ve board (SDDB}
O-1251 After sadd|e st|tch|ng a||gnment
motor/|t (M16} home pos|t|on
search operat|on started, sad-
d|e st|tch|ng a||gnment home
sensor/|t (PS29} |s not turned
ON after spec|f|ed t|me has
passed. Otherw|se, operat|on
not comp|ete after M16 opera-
t|on started and spec|f|ed t|me
has passed.
Sadd|e st|tch|ng a||gnment
motor/|t (M16}
Sadd|e st|tch|ng a||gnment
home sensor/|t (PS29}
SD contro| board (SDOB}
SD dr|ve board (SDDB}
O|ass|f|cat|on Oode Oauses Resu|t|ng opera-
t|on
Est|mated abnorma| parts
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13. MA|FNOTlON OODE
505
F|e|d Serv|ce ver1.0 Sep.2006
S
D
SD
abnor-
ma||ty
O-1252 After the bund|e press move-
ment motor (M17} home pos|t|on
search operat|on started, the
bund|e press movement home
sensor (PS36} |s not turned ON
after the spec|f|ed t|me has
passed. Otherw|se, operat|on
not comp|ete after M17 opera-
t|on started and spec|f|ed t|me
has passed.
Ma|n body and
SD stop |mme-
d|ate|y and
ma|n re|ay
(RY1} |s turned
OFF.
Bund|e press movement
motor (M17}
Bund|e press movement
home sensor (PS36}
SD contro| board (SDOB}
SD dr|ve board (SDDB}
O-1253 After 1st fo|d|ng b|ade motor
(M18} home pos|t|on search
operat|on started, 1st fo|d|ng
b|ade home sensor/2 (PS21} |s
not turned ON after the spec|f|ed
t|me has passed. Otherw|se,
operat|on not comp|ete after
M18 operat|on started and
spec|f|ed t|me has passed.
PS20 |s not turned ON.
1st fo|d|ng b|ade motor
(M18}
1st fo|d|ng b|ade home sen-
sor/1 (PS20}, /2 (PS21}
SD contro| board (SDOB}
SD dr|ve board (SDDB}
O-1254 After 2nd fo|d|ng b|ade motor
(M19} home pos|t|on search
operat|on started, 2nd fo|d|ng
b|ade home sensor/2 (PS23} |s
not turned ON after the spec|f|ed
t|me has passed. Otherw|se,
operat|on not comp|ete after
M19 operat|on started and
spec|f|ed t|me has passed.
PS22 |s not turned ON.
2nd fo|d|ng b|ade motor
(M19}
2nd fo|d|ng b|ade home sen-
sor/2 (PS22}, /2 (PS23}
SD contro| board (SDOB}
SD dr|ve board (SDDB}
O-1255 After the c||ncher up down motor
(M20} home pos|t|on search
operat|on started, the c||ncher
up down home sensor (PS26} |s
not turned ON after the spec|f|ed
t|me has passed. Otherw|se,
operat|on not comp|ete after
M20 operat|on started and
spec|f|ed t|me has passed.
O||ncher up down motor
(M20}
O||ncher up down home sen-
sor (PS26}
SD contro| board (SDOB}
SD dr|ve board (SDDB}
O|ass|f|cat|on Oode Oauses Resu|t|ng opera-
t|on
Est|mated abnorma| parts
13. MA|FNOTlON OODE
506
F|e|d Serv|ce ver1.0 Sep.2006
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6
5
0
0
S
D
SD
abnor-
ma||ty
O-1256 After sadd|e st|tch|ng press
motor (M21} home pos|t|on
search operat|on started, sad-
d|e st|tch|ng press home sensor
(PS27} |s not turned ON after
spec|f|ed t|me has passed. Oth-
erw|se, operat|on not comp|ete
after M21 operat|on started and
spec|f|ed t|me has passed.
Ma|n body and
SD stop |mme-
d|ate|y and
ma|n re|ay
(RY1} |s turned
OFF.
Sadd|e st|tch|ng press motor
(M21}
Sadd|e st|tch|ng press home
sensor (PS27}
SD contro| board (SDOB}
SD dr|ve board (SDDB}
O-1257 After the bund|e arm rotat|on
motor (M22} home pos|t|on
search operat|on started, the
bund|e arm rotat|on home sen-
sor (PS31} |s not turned ON after
the spec|f|ed t|me has passed.
Otherw|se, operat|on not com-
p|ete after M22 operat|on started
and spec|f|ed t|me has passed.
Bund|e arm rotat|on motor
(M22}
Bund|e arm rotat|on home
sensor (PS31}
SD contro| board (SDOB}
SD dr|ve board (SDDB}
O-1258 After bund|e press motor (M23}
home pos|t|on search operat|on
started, bund|e press home sen-
sor (PS37} |s not turned ON after
the spec|f|ed t|me has passed.
Otherw|se, operat|on not com-
p|ete after M23 operat|on started
and spec|f|ed t|me has passed.
Bund|e press motor (M23}
Bund|e press home sensor
(PS37}
Bund|e press |ower ||m|t sen-
sor (PS47}
SD contro| board (SDOB}
SD dr|ve board (SDDB}
O-1259 After the bund|e press stage up
down motor (M24} home pos|-
t|on search operat|on started,
the bund|e stage up down home
sensor (PS35} |s not turned ON
after the spec|f|ed t|me has
passed. Otherw|se, after M24
operat|on started, PS35 or bun-
d|e press stage up down upper
||m|t sensor (PS45} |s not turned
ON after the spec|f|ed t|me has
passed.
Bund|e press stage up down
motor (M24}
Bund|e press stage up down
home sensor (PS35}
Bund|e press stage up down
upper ||m|t sensor (PS45}
SD contro| board (SDOB}
SD dr|ve board (SDDB}
O-1260 After the gu|de shaft motor
(M25} home pos|t|on search
operat|on started, the gu|de
shaft home sensor (PS46} |s not
turned ON after the spec|f|ed
t|me has passed. Otherw|se,
operat|on not comp|ete after
M25 operat|on started and
spec|f|ed t|me has passed.
Gu|de shaft motor (M25}
Gu|de shaft home sensor
(PS46}
SD contro| board (SDOB}
SD dr|ve board (SDDB}
O|ass|f|cat|on Oode Oauses Resu|t|ng opera-
t|on
Est|mated abnorma| parts
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13. MA|FNOTlON OODE
507
F|e|d Serv|ce ver1.0 Sep.2006
S
D
SD
abnor-
ma||ty
O-1261 After stap|er motor/Rt (M29}
operat|on started, stap|er home
sensor/Rt (HS1} or c||ncher start
sensor/Rt (HS2} |s not turned
ON after spec|f|ed t|me has
passed.
Ma|n body and
SD stop |mme-
d|ate|y and
ma|n re|ay
(RY1} |s turned
OFF.
Stap|er sect|on/Rt
SD contro| board (SDOB}
SD dr|ve board (SDDB}
O-1262 After stap|er motor/|t (M30}
operat|on started, stap|er home
sensor/|t (HS3} or c||ncher start
sensor/|t (HS4} |s not turned ON
after spec|f|ed t|me has passed.
Stap|er sect|on/|t
SD contro| board (SDOB}
SD dr|ve board (SDDB}
O-1263 Operat|on not comp|ete after
tr|mmer b|ade motor (M31} oper-
at|on started and spec|f|ed t|me
has passed.
Tr|mmer b|ade motor (M31}
Tr|mmer b|ade home sensor
(PS50}
Tr|mmer b|ade upper ||m|t
sensor (PS51}
SD contro| board (SDOB}
SD dr|ve board (SDDB}
O-1264 Operat|on not comp|ete after
tr|mmer press motor (M32} oper-
at|on started and spec|f|ed t|me
has passed.
Tr|mmer press motor (M32}
Tr|mmer press home sensor
(PS53}
Tr|mmer press upper ||m|t
sensor (PS52}
SD contro| board (SDOB}
SD dr|ve board (SDDB}
O-1265 Operat|on not comp|ete after
bund|e arm ass|st motor (M26}
operat|on started and spec|f|ed
t|me has passed.
Bund|e arm ass|st motor
(M26}
Bund|e arm ass|st home
sensor (PS38}
Bund|e arm ass|st upper ||m|t
sensor (PS39}
SD contro| board (SDOB}
SD dr|ve board (SDDB}
O-1266 Rotat|on abnorma||ty detected
cont|nuous|y for the spec|f|ed
t|me dur|ng entrance convey-
ance motor (M1} operat|on.
Entrance conveyance motor
(M1}
SD contro| board (SDOB}
SD dr|ve board (SDDB}
O-1267 Rotat|on abnorma||ty detected
cont|nuous|y for the spec|f|ed
t|me dur|ng hor|zonta| convey-
ance motor (M2} operat|on.
Hor|zonta| conveyance
motor (M2}
SD contro| board (SDOB}
SD dr|ve board (SDDB}
O|ass|f|cat|on Oode Oauses Resu|t|ng opera-
t|on
Est|mated abnorma| parts
13. MA|FNOTlON OODE
508
F|e|d Serv|ce ver1.0 Sep.2006
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SD
abnor-
ma||ty
O-1268 Rotat|on abnorma||ty detected
cont|nuous|y for the spec|f|ed
t|me dur|ng fo|d|ng entrance
motor (M3} operat|on.
Ma|n body and
SD stop |mme-
d|ate|y and
ma|n re|ay
(RY1} |s turned
OFF.
Fo|d|ng entrance motor (M3}
SD contro| board (SDOB}
SD dr|ve board (SDDB}
O-1269 Rotat|on abnorma||ty detected
cont|nuous|y for the spec|f|ed
t|me dur|ng fo|d|ng conveyance
motor (M4} operat|on.
Fo|d|ng conveyance motor
(M4}
SD contro| board (SDOB}
SD dr|ve board (SDDB}
O-1270 Rotat|on abnorma||ty detected
cont|nuous|y for the spec|f|ed
t|me dur|ng bund|e ex|t motor
(M5} operat|on.
Bund|e ex|t motor (M5}
SD contro| board (SDOB}
SD dr|ve board (SDDB}
O-1271 Rotat|on abnorma||ty detected
cont|nuous|y for the spec|f|ed
t|me dur|ng fo|d|ng sub scan
a||gnment ex|t motor (M8} opera-
t|on.
Fo|d|ng sub scan a||gnment
ex|t motor (M8}
SD contro| board (SDOB}
SD dr|ve board (SDDB}
|
S
|S
abnor-
ma||ty
(f|rst cou-
p||ng}
O-1301 FM1 abnorma||ty detect|on s|g-
na| was cont|nuous|y detected
for the spec|f|ed t|me when the
paper coo||ng fan motor/Fr
(FM1} was ON.
Ma|n body and
|S stop |mme-
d|ate|y and
ma|n re|ay
(RY1} |s turned
OFF.
Paper coo||ng fan motor/Fr
(FM1}
|S contro| board (|SOB}
O-1302 FM2 abnorma||ty detect|on s|g-
na| was cont|nuous|y detected
for the spec|f|ed t|me when the
paper coo||ng fan motor/1 (FM2}
was ON.
Paper coo||ng fan motor/1
(FM2}
|S contro| board (|SOB}
O-1303 FM3 abnorma||ty detect|on s|g-
na| was cont|nuous|y detected
for the spec|f|ed t|me when the
paper coo||ng fan motor/M|
(FM3} was ON.
Paper coo||ng fan motor/M|
(FM3}
|S contro| board (|SOB}
O-1304 FM4 abnorma||ty detect|on s|g-
na| was cont|nuous|y detected
for the spec|f|ed t|me when the
motor coo||ng fan motor (FM4}
was ON.
Motor coo||ng fan motor
(FM4}
|S contro| board (|SOB}
O-1305 FM5 abnorma||ty detect|on s|g-
na| was cont|nuous|y detected
for the spec|f|ed t|me when the
paper coo||ng fan motor/Rr
(FM5} was ON.
Paper coo||ng fan motor/Rr
(FM5}
|S contro| board (|SOB}
O|ass|f|cat|on Oode Oauses Resu|t|ng opera-
t|on
Est|mated abnorma| parts
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13. MA|FNOTlON OODE
509
F|e|d Serv|ce ver1.0 Sep.2006
|
S
|S
abnor-
ma||ty
(second
coup||ng}
O-1306 FM1 abnorma||ty detect|on s|g-
na| was cont|nuous|y detected
for the spec|f|ed t|me when the
paper coo||ng fan motor/Fr
(FM1} was ON.
Ma|n body and
|S stop |mme-
d|ate|y and
ma|n re|ay
(RY1} |s turned
OFF
Paper coo||ng fan motor/Fr
(FM1}
|S contro| board (|SOB}
O-1307 FM2 abnorma||ty detect|on s|g-
na| was cont|nuous|y detected
for the spec|f|ed t|me when the
paper coo||ng fan motor/1 (FM2}
was ON.
Paper coo||ng fan motor/1
(FM2}
|S contro| board (|SOB}
O-1308 FM3 abnorma||ty detect|on s|g-
na| was cont|nuous|y detected
for the spec|f|ed t|me when the
paper coo||ng fan motor/M|
(FM3} was ON.
Paper coo||ng fan motor/M|
(FM3}
|S contro| board (|SOB}
O-1309 FM4 abnorma||ty detect|on s|g-
na| was cont|nuous|y detected
for the spec|f|ed t|me when the
motor coo||ng fan motor (FM4}
was ON.
Motor coo||ng fan motor
(FM4}
|S contro| board (|SOB}
O-1310 FM5 abnorma||ty detect|on s|g-
na| was cont|nuous|y detected
for the spec|f|ed t|me when the
paper coo||ng fan motor/Rr
(FM5} was ON.
Paper coo||ng fan motor/Rr
(FM5}
|S contro| board (|SOB}
S
D
SD
abnor-
ma||ty
O-1311 Rotat|on abnorma||ty detected
cont|nuous|y for the spec|f|ed
t|me dur|ng start|ng operat|on of
scrap remova| fan motor (FM1},
even after restart|ng (retry} |t w|||
not detect correct|y (start|ng |t
number of t|mes spec|f|ed w|||
st||| not detect correct|y}. Other-
w|se, rotat|on abnorma||ty
detected dur|ng start up, even
after restart|ng (retry} |t w||| not
detect correct|y (start|ng |t num-
ber of t|mes after the abnorma|-
|ty detected w||| st||| not detect
correct|y}.
Ma|n body and
SD stop |mme-
d|ate|y and
ma|n re|ay
(RY1} |s turned
OFF.
Scrap remova| fan motor
(FM1}
SD contro| board (SDOB}
SD dr|ve board (SDDB}
R

R
abnor-
ma||ty
O-1321 M2 abnorma||ty detect|on s|gna|
was cont|nuous|y detected for
the spec|f|ed t|me when the
paper fan/1 (M2} was ON.
Ma|n body and
R stop |mme-
d|ate|y and
ma|n re|ay
(RY1} |s turned
OFF.
R contro| board (ROB}
Paper fan /1 (M2}
O|ass|f|cat|on Oode Oauses Resu|t|ng opera-
t|on
Est|mated abnorma| parts
13. MA|FNOTlON OODE
510
F|e|d Serv|ce ver1.0 Sep.2006
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R
abnor-
ma||ty
O-1322 M3 abnorma||ty detect|on s|gna|
was cont|nuous|y detected for
the spec|f|ed t|me when the
paper fan/2 (M3} was ON.
Ma|n body and
R stop |mme-
d|ate|y and
ma|n re|ay
(RY1} |s turned
OFF.
R contro| board (ROB}
Paper fan /2 (M3}
O-1323 M4 abnorma||ty detect|on s|gna|
was cont|nuous|y detected for
the spec|f|ed t|me when the
paper fan/3 (M4} was ON.
R contro| board (ROB}
Paper fan /3 (M4}
O-1324 M6 abnorma||ty detect|on s|gna|
was cont|nuous|y detected for
the spec|f|ed t|me when the ven-
t||at|on ass|st fan/1 (M6} was ON.
R contro| board (ROB}
vent||at|on ass|st fan /1 (M6}
O-1325 M7 abnorma||ty detect|on s|gna|
was cont|nuous|y detected for
the spec|f|ed t|me when the ven-
t||at|on ass|st fan/2 (M7} was ON.
R contro| board (ROB}
vent||at|on ass|st fan /2 (M7}
F
S
-
6
0
7FS
abnor-
ma||ty
O-1402 Non-vo|at||e memory error. Ma|n body and
FS stop |mme-
d|ate|y and
ma|n re|ay
(RY1} |s turned
OFF.
FNS contro| board (FNSOB}
FNS contro| board (FNSOB}
F
D
FD
abnor-
ma||ty
O-1403 Non-vo|at||e memory error. Ma|n body and
FD stop |mme-
d|ate|y and
ma|n re|ay
(RY1} |s turned
OFF.
FD contro| board (FDOB}
S
D
SD
abnor-
ma||ty
O-1404 Non-vo|at||e memory error. Ma|n body and
SD stop |mme-
d|ate|y and
ma|n re|ay
(RY1} |s turned
OFF.
SD contro| board (SDOB}
R

R
abnor-
ma||ty
O-1405 Non-vo|at||e memory error. Ma|n body and
R stop |mme-
d|ate|y and
ma|n re|ay
(RY1} |s turned
OFF.
R contro| board (ROB}
O|ass|f|cat|on Oode Oauses Resu|t|ng opera-
t|on
Est|mated abnorma| parts
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13. MA|FNOTlON OODE
511
F|e|d Serv|ce ver1.0 Sep.2006
F
S
-
6
0
7FS
abnor-
ma||ty
O-1431 FS rece|ved operat|on start from
the ma|n body when unready.
Ma|n body and
FS stop |mme-
d|ate|y and
ma|n re|ay
(RY1} |s turned
OFF.
Software bug.
F
D
FD
abnor-
ma||ty
O-1432 FD rece|ved operat|on start from
the ma|n body when unready.
Ma|n body and
FD stop |mme-
d|ate|y and
ma|n re|ay
(RY1} |s turned
OFF.
Software bug.
S
D
SD
abnor-
ma||ty
O-1433 SD rece|ved operat|on start from
the ma|n body when unready.
Ma|n body and
SD stop |mme-
d|ate|y and
ma|n re|ay
(RY1} |s turned
OFF.
Software bug.
R

R
abnor-
ma||ty
O-1434 R rece|ved operat|on start from
the ma|n body when unready.
Ma|n body and
R stop |mme-
d|ate|y and
ma|n re|ay
(RY1} |s turned
OFF.
Software bug.
F
D
FD
abnor-
ma||ty
O-1451 Oommun|cat|on abnorma||ty |n
the FD.
Ma|n body and
FD stop |mme-
d|ate|y and
ma|n re|ay
(RY1} |s turned
OFF.
Software bug.
S
D
SD
abnor-
ma||ty
O-1452 Oommun|cat|on abnorma||ty |n
the SD.
Ma|n body and
SD stop |mme-
d|ate|y and
ma|n re|ay
(RY1} |s turned
OFF.
Software bug.
R

R
abnor-
ma||ty
O-1453 Oommun|cat|on abnorma||ty |n
the R.
Ma|n body and
R stop |mme-
d|ate|y and
ma|n re|ay
(RY1} |s turned
OFF.
Software bug.
O|ass|f|cat|on Oode Oauses Resu|t|ng opera-
t|on
Est|mated abnorma| parts
13. MA|FNOTlON OODE
512
F|e|d Serv|ce ver1.0 Sep.2006
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a
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b
o
d
yOommu-
n|cat|on
abnor-
ma||ty
O-2001 Oommun|cat|on abnorma||ty
between pr|nter contro| board
(PROB} and the drum motor/Y
(M14} or /M (M15}.
Ma|n body
stops |mmed|-
ate|y and ma|n
re|ay (RY1} |s
turned OFF.
Pr|nter contro| board (PROB}
Drum motor /Y (M14}
Drum motor /M (M15}
O-2002 Oommun|cat|on abnorma||ty
between pr|nter contro| board
(PROB} and the drum motor/O
(M16} or /K (M17}.
Pr|nter contro| board (PROB}
Drum motor /O (M16}
Drum motor /K (M17}
O-2003 Oommun|cat|on abnorma||ty
between pr|nter contro| board
(PROB} and transfer be|t motor
(M18}.
Pr|nter contro| board (PROB}
Transfer be|t motor (M18}
O-2004 Oommun|cat|on abnorma||ty
between pr|nter contro| board
(PROB} and the drum motor/Y
(M14} or /M (M15}.
Pr|nter contro| board (PROB}
Drum motor /Y (M14}
Drum motor /M (M15}
O-2005 Oommun|cat|on abnorma||ty
between pr|nter contro| board
(PROB} and the drum motor/O
(M16} or /K (M17}.
Pr|nter contro| board (PROB}
Drum motor /O (M16}
Drum motor /K (M17}
O-2006 Oommun|cat|on abnorma||ty
between pr|nter contro| board
(PROB} and transfer be|t motor
(M18}.
Pr|nter contro| board (PROB}
Transfer be|t motor (M18}
Deve|op-
|ng
motor
abnor-
ma||ty
O-2201 When the deve|op|ng motor/Y
(M20} was ON, M20 abnorma||ty
detect|on s|gna| was cont|nu-
ous|y detected for the spec|f|ed
t|me.
Pr|nter contro| board (PROB}
Deve|op|ng motor /Y (M20}
O-2202 When the deve|op|ng motor/M
(M21} was ON, M201 abnorma|-
|ty detect|on s|gna| was cont|nu-
ous|y detected for the spec|f|ed
t|me.
Pr|nter contro| board (PROB}
Deve|op|ng motor /M (M21}
O-2203 When deve|op|ng motor/O (M22}
was ON, M22 abnorma||ty
detect|on s|gna| was cont|nu-
ous|y detected for the spec|f|ed
t|me.
Pr|nter contro| board (PROB}
Deve|op|ng motor /O (M22}
O-2204 When the deve|op|ng motor/K
(M23} was ON, M23 abnorma||ty
detect|on s|gna| was cont|nu-
ous|y detected for the spec|f|ed
t|me.
Pr|nter contro| board (PROB}
Deve|op|ng motor /K (M23}
O|ass|f|cat|on Oode Oauses Resu|t|ng opera-
t|on
Est|mated abnorma| parts
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13. MA|FNOTlON OODE
513
F|e|d Serv|ce ver1.0 Sep.2006
M
a
|
n

b
o
d
yDrum
motor
abnor-
ma||ty
O-2211 When the drum motor/Y (M14}
was ON, M14 abnorma||ty
detect|on s|gna| was cont|nu-
ous|y detected for the spec|f|ed
t|me.
Ma|n body
stops |mmed|-
ate|y and ma|n
re|ay (RY1} |s
turned OFF.
Pr|nter contro| board (PROB}
Drum motor /Y (M14}
O-2212 When the drum motor/M (M15}
was ON, M15 abnorma||ty
detect|on s|gna| was cont|nu-
ous|y detected for the spec|f|ed
t|me.
Pr|nter contro| board (PROB}
Drum motor /M (M15}
O-2213 When the drum motor/O (M16}
was ON, M16 abnorma||ty
detect|on s|gna| was cont|nu-
ous|y detected for the spec|f|ed
t|me.
Pr|nter contro| board (PROB}
Drum motor /O (M16}
O-2214 When drum motor /K (M17} was
ON, M17 abnorma||ty detect|on
s|gna| was cont|nuous|y
detected for the spec|f|ed t|me.
Pr|nter contro| board (PROB}
Drum motor /K (M17}
Transfer
be|t un|t
abnor-
ma||ty
O-2220 When the transfer be|t motor
(M18} was ON, M18 abnorma||ty
detect|on s|gna| was cont|nu-
ous|y detected for the spec|f|ed
t|me.
Pr|nter contro| board (PROB}
Transfer be|t motor (M18}
Transfer
be|t un|t
abnor-
ma||ty
O-2221 When the 1st transfer HP sensor
(PS15} |s ON, PS15 |s not turned
OFF w|th|n the spec|f|ed t|me
after the 1st transfer press|ng/
re|eas|ng motor (M19} |s turned
ON. When PS15 |s OFF, PS15 |s
not turned ON w|th|n the spec|-
f|ed t|me after M19 |s turned ON.
Pr|nter contro| board (PROB}
1st transfer press|ng/re|eas-
|ng motor (M19}
1st transfer HP sensor
(PS15}
Toner
supp|y
abnor-
ma||ty
O-2222 When e|ther of the toner supp|y
motor/Y, /M, /O, /K (M49, M50,
M51, or M52}, toner bott|e motor
(M53}, or toner bott|e c|utch /Y, /
M, /O, /K (MO14, MO15, MO16,
or MO17} was ON, e|ther abnor-
ma||ty detect|on s|gna| was con-
t|nuous|y detected for the
spec|f|ed t|me.
Pr|nter contro| board (PROB}
Toner supp|y dr|ve board
(TSDB}
Toner supp|y motor/Y (M49}
Toner supp|y motor/M (M50}
Toner supp|y motor/O (M51}
Toner supp|y motor/K (M52}
Toner bott|e motor (M53}
Toner bott|e c|utch/Y (MO14}
Toner bott|e c|utch/M (MO15}
Toner bott|e c|utch/O (MO16}
Toner bott|e c|utch/K (MO17}
O|ass|f|cat|on Oode Oauses Resu|t|ng opera-
t|on
Est|mated abnorma| parts
13. MA|FNOTlON OODE
514
F|e|d Serv|ce ver1.0 Sep.2006
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a
|
n

b
o
d
yFan
abnor-
ma||ty
O-2301 When charge |ntake fan (M48}
was ON, M48 abnorma||ty
detect|on s|gna| was cont|nu-
ous|y detected for the spec|f|ed
t|me.
Ma|n body
stops |mmed|-
ate|y and ma|n
re|ay (RY1} |s
turned OFF.
Pr|nter contro| board (PROB}
Toner supp|y dr|ve board
(TSDB}
Oharge |ntake fan (M48}
O-2302 E|ther one of the M12 or M13
abnorma||ty detect|on s|gna| was
cont|nuous|y detected for the
spec|f|ed t|me when the drum
fan/1 (M12}, /2 (M13} was ON.
Pr|nter contro| board (PROB}
Drum fan/1 (M12}
Drum fan/2 (M13}
O-2303 When the transfer be|t fan (M11}
was ON, M11 abnorma||ty
detect|on s|gna| was cont|nu-
ous|y detected for the spec|f|ed
t|me.
Pr|nter contro| board (PROB}
Transfer be|t fan (M11}
O-2304 Wh||e the deve|op|ng fans/1, /2
and /3 (M45, M46 and M64} are
turned ON, an error detect|on
s|gna| of e|ther M45, M46 or
M64 |s detected for the spec|f|ed
per|od of t|me |n success|on.
Pr|nter contro| board (PROB}
Deve|op|ng fan/1 (M45}
Deve|op|ng fan/2 (M46}
Deve|op|ng fan/3 (M64}
Eraser
|amp
abnor-
ma||ty
O-2401 Erase |amp/Y (E|/Y} set cannot
be detected.
Pr|nter contro| board (PROB}
Erase |amp/Y (E|/Y}
O-2402 Erase |amp/M (E|/M} set cannot
be detected.
Pr|nter contro| board (PROB}
Erase |amp/M (E|/M}
O-2403 Erase |amp/O (E|/O} set cannot
be detected.
Pr|nter contro| board (PROB}
Erase |amp/O (E|/O}
O-2404 Erase |amp/K (E|/K} set cannot
be detected.
Pr|nter contro| board (PROB}
Erase |amp/K (E|/K}
TOR
sensor
abnor-
ma||ty
O-2411 TOR sensor/Y (TORS/Y} output
cannot be contro||ed.
Pr|nter contro| board (PROB}
TOR sensor/Y (TORS/Y}
O-2412 TOR sensor/M (TORS/M} output
cannot be contro||ed.
Pr|nter contro| board (PROB}
TOR sensor/M (TORS/M}
O-2413 TOR sensor/O (TORS/O} output
cannot be contro||ed.
Pr|nter contro| board (PROB}
TOR sensor/O (TORS/O}
O-2414 TOR sensor/K (TORS/K} output
cannot be contro||ed.
Pr|nter contro| board (PROB}
TOR sensor/K (TORS/K}
Deve|op-
|ng dr|ve
abnor-
ma||ty
O-2421 After the deve|op|ng motor/Y
(M20} |s ON, or TOR sensor/Y
(TORS/Y} |n|t|a| adjustment
started, TORS/Y detected |ower
than the spec|f|ed va|ue after the
spec|f|ed t|me passed.
Pr|nter contro| board (PROB}
Deve|op|ng motor/Y (M20}
TOR sensor/Y (TORS/Y}
O|ass|f|cat|on Oode Oauses Resu|t|ng opera-
t|on
Est|mated abnorma| parts
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13. MA|FNOTlON OODE
515
F|e|d Serv|ce ver1.0 Sep.2006
M
a
|
n

b
o
d
yDeve|op-
|ng dr|ve
abnor-
ma||ty
O-2422 After the deve|op|ng motor/M
(M21} |s ON, or TOR sensor/M
(TORS/M} |n|t|a| adjustment
started, TORS/Y detected |ower
than the spec|f|ed va|ue after the
spec|f|ed t|me passed.
Ma|n body
stops |mmed|-
ate|y and ma|n
re|ay (RY1} |s
turned OFF.
Pr|nter contro| board (PROB}
Deve|op|ng motor/M (M21}
TOR sensor/M (TORS/M}
O-2423 After the deve|op|ng motor/O
(M22} |s ON, or TOR sensor/O
(TORS/O} |n|t|a| adjustment
started, TORS/O detected |ower
than the spec|f|ed va|ue after the
spec|f|ed t|me passed.
Pr|nter contro| board (PROB}
Deve|op|ng motor/O (M22}
TOR sensor/O (TORS/O}
O-2424 After the deve|op|ng motor/K
(M23} |s ON, or TOR sensor/K
(TORS/K} |n|t|a| adjustment
started, TORS/K detected |ower
than the spec|f|ed va|ue after the
spec|f|ed t|me passed.
Pr|nter contro| board (PROB}
Deve|op|ng motor/K (M23}
TOR sensor/K (TORS/K}
TOR
sensor
|n|t|a|
adjust-
ment
abnor-
ma||ty
(|ow den-
s|ty}
O-2431 On |n|t|a| adjustment of the TOR
sensor/Y, when the contro| vo|t-
age was m|n|ma|, TORS/Y
detected over spec|f|ed va|ue.
Pr|nter contro| board (PROB}
Deve|op|ng motor/Y (M20}
TOR sensor/Y (TORS/Y}
O-2432 On |n|t|a| adjustment of the TOR
sensor/M, when the contro| vo|t-
age was m|n|ma|, TORS/M
detected over spec|f|ed va|ue.
Pr|nter contro| board (PROB}
Deve|op|ng motor/M (M21}
TOR sensor/M (TORS/M}
O-2433 On |n|t|a| adjustment of the TOR
sensor/O, when the contro| vo|t-
age was m|n|ma|, TORS/O
detected over spec|f|ed va|ue.
Pr|nter contro| board (PROB}
Deve|op|ng motor/O (M22}
TOR sensor/O (TORS/O}
O-2434 On |n|t|a| adjustment of the TOR
sensor/K, when the contro| vo|t-
age was m|n|ma|, TORS/K
detected over spec|f|ed va|ue.
Pr|nter contro| board (PROB}
Deve|op|ng motor/K (M23}
TOR sensor/K (TORS/K}
O|ass|f|cat|on Oode Oauses Resu|t|ng opera-
t|on
Est|mated abnorma| parts
13. MA|FNOTlON OODE
516
F|e|d Serv|ce ver1.0 Sep.2006
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M
a
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n

b
o
d
yTOR
sensor
|n|t|a|
adjust-
ment
abnor-
ma||ty
(h|gh
dens|ty}
O-2441 On |n|t|a| adjustment of the TOR
sensor/Y, when the contro| vo|t-
age was max|mum, TORS/Y
detected under the spec|f|ed
va|ue.
Ma|n body
stops |mmed|-
ate|y and ma|n
re|ay (RY1} |s
turned OFF.
Pr|nter contro| board (PROB}
Deve|op|ng motor/Y (M20}
TOR sensor/Y (TORS/Y}
O-2442 On |n|t|a| adjustment of the TOR
sensor/M, when the contro| vo|t-
age was max|mum, TORS/M
detected over spec|f|ed va|ue.
Pr|nter contro| board (PROB}
Deve|op|ng motor/M (M21}
TOR sensor/M (TORS/M}
O-2443 On |n|t|a| adjustment of the TOR
sensor/O, when the contro| vo|t-
age was max|mum, TORS/O
detected over spec|f|ed va|ue.
Pr|nter contro| board (PROB}
Deve|op|ng motor/O (M22}
TOR sensor/O (TORS/O}
O-2444 On |n|t|a| adjustment of the TOR
sensor/K, when the contro| vo|t-
age was max|mum, TORS/K
detected over spec|f|ed va|ue.
Pr|nter contro| board (PROB}
Deve|op|ng motor/K (M23}
TOR sensor/K (TORS/K}
Toner
|ow den-
s|ty
abnor-
ma||ty
O-2451 When the deve|op|ng motor/Y
(M20} |s ON, the max|mum
detect|on va|ue of TOR sensor/Y
(TORS/Y} |s the spec|f|ed va|ue
and the d|fference between the
max|mum detect|on va|ue and
the m|n|mum detect|on va|ue |s
over the spec|f|ed va|ue.
Pr|nter contro| board (PROB}
Deve|op|ng motor/Y (M20}
TOR sensor/Y (TORS/Y}
O-2452 When the deve|op|ng motor/M
(M21} |s ON, the max|mum
detect|on va|ue of TOR sensor/
M (TORS/M} |s the spec|f|ed
va|ue and the d|fference
between the max|mum detec-
t|on va|ue and the m|n|mum
detect|on va|ue |s over the spec-
|f|ed va|ue.
Pr|nter contro| board (PROB}
Deve|op|ng motor/M (M21}
TOR sensor/M (TORS/M}
O-2453 When the deve|op|ng motor/O
(M22} |s ON, the max|mum
detect|on va|ue of TOR sensor/O
(TORS/O} |s the spec|f|ed va|ue
and the d|fference between the
max|mum detect|on va|ue and
the m|n|mum detect|on va|ue |s
over the spec|f|ed va|ue.
Pr|nter contro| board (PROB}
Deve|op|ng motor/O (M22}
TOR sensor/O (TORS/O}
O|ass|f|cat|on Oode Oauses Resu|t|ng opera-
t|on
Est|mated abnorma| parts
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13. MA|FNOTlON OODE
517
F|e|d Serv|ce ver1.0 Sep.2006
M
a
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n

b
o
d
yToner
|ow den-
s|ty
abnor-
ma||ty
O-2454 When the deve|op|ng motor/K
(M23} |s ON, the max|mum
detect|on va|ue of TOR sensor/K
(TORS/K} |s the spec|f|ed va|ue
and the d|fference between the
max|mum detect|on va|ue and
the m|n|mum detect|on va|ue |s
over the spec|f|ed va|ue.
Ma|n body
stops |mmed|-
ate|y and ma|n
re|ay (RY1} |s
turned OFF.
Pr|nter contro| board (PROB}
Deve|op|ng motor/K (M23}
TOR sensor/K (TORS/K}
Oharg-
|ng
corona
connec-
t|on
abnor-
ma||ty
Drum
potent|a|
abnor-
ma||ty
O-2461 Oharg|ng coronas |s not con-
nected. Otherw|se, drum poten-
t|a| sensor/Y (DPRS/Y} detect|on
va|ue does not reach the spec|-
f|ed va|ue.
Pr|nter contro| board (PROB}
H|gh vo|tage un|t/1 (Hv/1}
Drum potent|a| sensor
board/Y (DRPSB/Y}
Drum potent|a| sensor/Y
(DRPS/Y}
O-2462 Oharg|ng coronas/M |s not con-
nected. Otherw|se, drum poten-
t|a| sensor/M (DPRS/M}
detect|on va|ue does not reach
the spec|f|ed va|ue.
Pr|nter contro| board (PROB}
H|gh vo|tage un|t/1 (Hv/1}
Drum potent|a| sensor
board/M (DRPSB/M}
Drum potent|a| sensor/M
(DRPS/M}
O-2463 Oharg|ng coronas/O |s not con-
nected. Otherw|se, drum poten-
t|a| sensor/O (DPRS/O} detect|on
va|ue does not reach the spec|-
f|ed va|ue.
Pr|nter contro| board (PROB}
H|gh vo|tage un|t/1 (Hv/1}
Drum potent|a| sensor
board/O (DRPSB/O}
Drum potent|a| sensor/O
(DRPS/O}
O-2464 Oharg|ng coronas/K |s not con-
nected. Otherw|se, drum poten-
t|a| sensor/K (DPRS/K} detect|on
va|ue does not reach the spec|-
f|ed va|ue.
Pr|nter contro| board (PROB}
H|gh vo|tage un|t/1 (Hv/1}
Drum potent|a| sensor
board/K (DRPSB/K}
Drum potent|a| sensor/K
(DRPS/K}
Process
un|t con-
nect|on
abnor-
ma||ty
O-2470 Process un|t |s not connected. Pr|nter contro| board (PROB}
Process un|t
H|gh
pressure
un|t/1
abnor-
ma||ty
O-2701 When the charg|ng coronas/Y
was ON, charg|ng coronas/Y
abnorma||ty detect|on s|gna| was
cont|nuous|y detected for the
spec|f|ed t|me.
H|gh vo|tage un|t/1 (Hv/1}
Oharg|ng coronas/Y
O|ass|f|cat|on Oode Oauses Resu|t|ng opera-
t|on
Est|mated abnorma| parts
13. MA|FNOTlON OODE
518
F|e|d Serv|ce ver1.0 Sep.2006
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a
|
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b
o
d
yH|gh
pressure
un|t/1
abnor-
ma||ty
O-2702 When the charg|ng coronas/M
was ON, charg|ng coronas/M
abnorma||ty detect|on s|gna| was
cont|nuous|y detected for the
spec|f|ed t|me.
Ma|n body
stops |mmed|-
ate|y and ma|n
re|ay (RY1} |s
turned OFF.
H|gh vo|tage un|t/1 (Hv/1}
Oharg|ng coronas/M
O-2703 When the charg|ng coronas/O
was ON, charg|ng coronas/O
abnorma||ty detect|on s|gna| was
cont|nuous|y detected for the
spec|f|ed t|me.
H|gh vo|tage un|t/1 (Hv/1}
Oharg|ng coronas/O
O-2704 When the charg|ng coronas/K
was ON, charg|ng coronas/K
abnorma||ty detect|on s|gna| was
cont|nuous|y detected for the
spec|f|ed t|me.
H|gh vo|tage un|t/1 (Hv/1}
Oharg|ng coronas/K
H|gh
pressure
un|t/2
abnor-
ma||ty
O-2711 When the pr|mary transfer/Y was
ON, pr|mary transfer/Y abnor-
ma||ty detect|on s|gna| was con-
t|nuous|y detected for the
spec|f|ed t|me.
H|gh vo|tage un|t/2 (Hv/2}
F|rst transfer ro||er/Y
O-2712 When the pr|mary transfer/M
was ON, pr|mary transfer/M
abnorma||ty detect|on s|gna| was
cont|nuous|y detected for the
spec|f|ed t|me.
H|gh vo|tage un|t/2 (Hv/2}
F|rst transfer ro||er /M
O-2713 When the pr|mary transfer/O
was ON, pr|mary transfer/O
abnorma||ty detect|on s|gna| was
cont|nuous|y detected for the
spec|f|ed t|me.
H|gh vo|tage un|t/2 (Hv/2}
F|rst transfer ro||er /O
O-2714 When the pr|mary transfer/K
was ON, pr|mary transfer/K
abnorma||ty detect|on s|gna| was
cont|nuous|y detected for the
spec|f|ed t|me.
H|gh vo|tage un|t/2 (Hv/2}
F|rst transfer ro||er/K
O-2720 When the second transfer was
ON, second transfer abnorma||ty
detect|on s|gna| was cont|nu-
ous|y detected for the spec|f|ed
t|me.
H|gh vo|tage un|t/2 (Hv/2}
Second transfer ro||er
O-2721 When the separat|on po|e was
ON, separat|on abnorma||ty
detect|on s|gna| was cont|nu-
ous|y detected for the spec|f|ed
t|me.
H|gh vo|tage un|t /2 (Hv/2}
Separat|on po|e
O|ass|f|cat|on Oode Oauses Resu|t|ng opera-
t|on
Est|mated abnorma| parts
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13. MA|FNOTlON OODE
519
F|e|d Serv|ce ver1.0 Sep.2006
M
a
|
n

b
o
d
yGamma
correc-
t|on
abnor-
ma||ty
O-2801 Gamma correct|on /Y aborted.
Patch output vo|tage |s |ow.
(Error 1}
Ma|n body
stops |mmed|-
ate|y and ma|n
re|ay (RY1} |s
turned OFF.
Pr|nter contro| board (PROB}
Deve|op|ng un|t /Y
PGO sensor (PS11}
O-2802 Gamma correct|on /M aborted.
Patch output vo|tage |s |ow.
(Error 1}
Pr|nter contro| board (PROB}
Deve|op|ng un|t /M
PGO sensor (PS11}
O-2803 Gamma correct|on /O aborted.
Patch output vo|tage |s |ow.
(Error 1}
Pr|nter contro| board (PROB}
Deve|op|ng un|t /O
PGO sensor (PS11}
O-2804 Gamma correct|on /K aborted. Pr|nter contro| board (PROB}
Deve|op|ng un|t /K
PGO sensor (PS11}
Drum
surface
potent|a|
abnor-
ma||ty
O-2811 ln charg|ng potent|a| contro|,
drum surface potent|a| /Y was
out of spec|f|cat|on.
Pr|nter contro| board (PROB}
Drum potent|a| sensor board
/Y (DRPSB/Y}
Drum potent|a| sensor /Y
(DRPS/Y}
O-2812 ln charg|ng potent|a| contro|,
drum surface potent|a|/M was
out of spec|f|cat|on.
Pr|nter contro| board (PROB}
Drum potent|a| sensor board
/M (DRPSB/M}
Drum potent|a| sensor /M
(DRPS/M}
O-2813 ln charg|ng potent|a| contro|,
drum surface potent|a|/O was
out of spec|f|cat|on.
Pr|nter contro| board (PROB}
Drum potent|a| sensor board
/O (DRPSB/O}
Drum potent|a| sensor /O
(DRPS/O}
O-2814 ln charg|ng potent|a| contro|,
drum surface potent|a|/K was
out of spec|f|cat|on.
Pr|nter contro| board (PROB}
Drum potent|a| sensor board
/K (DRPSB/K}
Drum potent|a| sensor /K
(DRPS/K}
Oharg-
|ng
potent|a|
correc-
t|on
abnor-
ma||ty
O-2821 Oharg|ng potent|a| correct|on
vh/Y aborted.
Pr|nter contro| board (PROB}
Drum potent|a| sensor board
/Y (DRPSB/Y}
Drum potent|a| sensor /Y
(DRPS/Y}
O|ass|f|cat|on Oode Oauses Resu|t|ng opera-
t|on
Est|mated abnorma| parts
13. MA|FNOTlON OODE
520
F|e|d Serv|ce ver1.0 Sep.2006
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M
a
|
n

b
o
d
yOharg-
|ng
potent|a|
correc-
t|on
abnor-
ma||ty
O-2822 Oharg|ng potent|a| correct|on
vh/M aborted.
Ma|n body
stops |mmed|-
ate|y and ma|n
re|ay (RY1} |s
turned OFF.
Pr|nter contro| board (PROB}
Drum potent|a| sensor board
/M (DRPSB/M}
Drum potent|a| sensor /M
(DRPS/M}
O-2823 Oharg|ng potent|a| correct|on
vh/O aborted.
Pr|nter contro| board (PROB}
Drum potent|a| sensor board
/O (DRPSB/O}
Drum potent|a| sensor /O
(DRPS/O}
O-2824 Oharg|ng potent|a| correct|on
vh/K aborted.
Pr|nter contro| board (PROB}
Drum potent|a| sensor board
/K (DRPSB/K}
Drum potent|a| sensor /K
(DRPS/K}
O-2831 Oharg|ng potent|a| correct|on
vm/Y aborted.
Pr|nter contro| board (PROB}
Drum potent|a| sensor
board/Y (DRPSB/Y}
Drum potent|a| sensor/Y
(DRPS/Y}
O-2832 Oharg|ng potent|a| correct|on
vm/M aborted.
Pr|nter contro| board (PROB}
Drum potent|a| sensor
board/M (DRPSB/M}
Drum potent|a| sensor/M
(DRPS/M}
O-2833 Oharg|ng potent|a| correct|on
vm/O aborted.
Pr|nter contro| board (PROB}
Drum potent|a| sensor
board/O (DRPSB/O}
Drum potent|a| sensor/O
(DRPS/O}
O-2834 Oharg|ng potent|a| correct|on
vm/K aborted.
Pr|nter contro| board (PROB}
Drum potent|a| sensor
board/K (DRPSB/K}
Drum potent|a| sensor/K
(DRPS/K}
Gamma
correc-
t|on
abnor-
ma||ty
O-2840 PGO sensor correct|on fa||ure
dur|ng Max|mum dens|ty contro|.
Pr|nter contro| board (PROB}
PGO sensor (PS11}
O-2841 PGO sensor correct|on fa||ure
dur|ng Gamma contro|.
Pr|nter contro| board (PROB}
PGO sensor (PS11}
O-2851 Gamma correct|on/Y aborted.
Patch output vo|tage |s h|gh.
(Error 2}
Pr|nter contro| board (PROB}
Deve|op|ng un|t/Y
PGO sensor (PS11}
O|ass|f|cat|on Oode Oauses Resu|t|ng opera-
t|on
Est|mated abnorma| parts
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13. MA|FNOTlON OODE
521
F|e|d Serv|ce ver1.0 Sep.2006
M
a
|
n

b
o
d
yGamma
correc-
t|on
abnor-
ma||ty
O-2852 Gamma correct|on/M aborted.
Patch output vo|tage |s h|gh.
(Error 2}
Ma|n body
stops |mmed|-
ate|y and ma|n
re|ay (RY1} |s
turned OFF.
Pr|nter contro| board (PROB}
Deve|op|ng un|t/M
PGO sensor (PS11}
O-2853 Gamma correct|on/O aborted.
Patch output vo|tage |s h|gh.
(Error 2}
Pr|nter contro| board (PROB}
Deve|op|ng un|t/O
PGO sensor (PS11}
O-2861 Gamma correct|on/Y aborted.
Patch output vo|tage |s h|gh.
(Error 3}
Pr|nter contro| board (PROB}
Deve|op|ng un|t/Y
PGO sensor (PS11}
O-2862 Gamma correct|on/M aborted.
Patch output vo|tage |s h|gh.
(Error 3}
Pr|nter contro| board (PROB}
Deve|op|ng un|t/M
PGO sensor (PS11}
O-2863 Gamma correct|on/O aborted.
Patch output vo|tage |s h|gh.
(Error 3}
Pr|nter contro| board (PROB}
Deve|op|ng un|t/O
PGO sensor (PS11}
O-2871 Gamma correct|on/Y aborted.
Patch output vo|tage |s h|gh.
(Error 4}
Pr|nter contro| board (PROB}
Deve|op|ng un|t/Y
PGO sensor (PS11}
O-2872 Gamma correct|on/M aborted.
Patch output vo|tage |s h|gh.
(Error 4}
Pr|nter contro| board (PROB}
Deve|op|ng un|t/M
PGO sensor (PS11}
O-2873 Gamma correct|on/O aborted.
Patch output vo|tage |s h|gh.
(Error 4}
Pr|nter contro| board (PROB}
Deve|op|ng un|t/O
PGO sensor (PS11}
Motor
abnor-
ma||ty
O-3101 When the fus|ng motor (M29}
was ON, M29 abnorma||ty
detect|on s|gna| was cont|nu-
ous|y detected for the spec|f|ed
t|me.
Oonveyance dr|ve board
(ODB}
Fus|ng motor (M29}
O-3102 When the fus|ng re|ease home
sensor (PS16} |s ON, PS16 |s
not turned OFF w|th|n the spec|-
f|ed t|me after the fus|ng motor
(M29} |s turned ON. When PS16
|s OFF, PS16 |s not turned ON
w|th|n the spec|f|ed t|me after
M29 |s turned ON.
Oonveyance dr|ve board
(ODB}
Fus|ng motor (M29}
Fus|ng re|ease home sensor
(PS16}
O-3103 After the 2nd transfer pressure/
re|ease motor (M34} |s turned
ON, |t |s not turned OFF w|th|n
the spec|f|ed t|me.
Oonveyance dr|ve board
(ODB}
2nd transfer pressure/
re|ease motor (M34}
O|ass|f|cat|on Oode Oauses Resu|t|ng opera-
t|on
Est|mated abnorma| parts
13. MA|FNOTlON OODE
522
F|e|d Serv|ce ver1.0 Sep.2006
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a
|
n

b
o
d
yFan
abnor-
ma||ty
O-3301 M37 abnorma||ty detect|on s|g-
na| was cont|nuous|y detected
for the spec|f|ed t|me when the
fus|ng vent||at|on fan (M37} was
ON.
Ma|n body
stops |mmed|-
ate|y and ma|n
re|ay (RY1} |s
turned OFF.
Pr|nter contro| board (PROB}
Fus|ng vent||at|on fan (M37}
O-3302 When the fus|ng be|t vent||at|on
fan (M10} was ON, M10 abnor-
ma||ty detect|on s|gna| was con-
t|nuous|y detected for the
spec|f|ed t|me.
Pr|nter contro| board (PROB}
Fus|ng be|t vent||at|on fan
(M10}
O-3303 When the fus|ng fan/|w (M65}
was ON, M65 abnorma||ty
detect|on s|gna| was cont|nu-
ous|y detected for the spec|f|ed
t|me.
Oonveyance dr|ve board
(ODB}
Fus|ng fan/|w (M65}
O|ass|f|cat|on Oode Oauses Resu|t|ng opera-
t|on
Est|mated abnorma| parts
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13. MA|FNOTlON OODE
523
F|e|d Serv|ce ver1.0 Sep.2006
M
a
|
n

b
o
d
yFus|ng
h|gh
tempera-
ture
abnor-
ma||ty
O-3501 Fus|ng h|gh temperature abnor-
ma||ty.
Temperature sensor/1 (TEMS/1}
was cont|nuous|y detected at
over 250 O for the spec|f|ed
t|me.
Ma|n body
stops |mmed|-
ate|y and ma|n
re|ay (RY1} |s
turned OFF.
Pr|nter contro| board (PROB}
AO dr|ve board (AODB}
Fus|ng heater |amp1/ (|2}
Fus|ng heater |amp2/ (|3}
Fus|ng heater |amp3/ (|4}
Fus|ng heater |amp4/ (|5}
Temperature sensor/1
(TEMS/1}
Temperature sensor/2
(TEMS/2}
Temperature sensor/3
(TEMS/3}
Temperature sensor/4
(TEMS/4}
WARNING
When C35**, C38** or
C39** (Fus|ng tempera-
ture re|ated abnorma|-
|ty| occurs, be sure to
repa|r a defect|ve part
before sett|ng the ser-
v|ce mode software
D|pSW3-1 to 0.
If the software D|pSW
3-1 |s set to 0 w|thout
repa|r|ng a defect|ve
part, th|s may cause a
f|re.
O-3502 Fus|ng h|gh temperature abnor-
ma||ty.
Temperature sensor/3 (TEMS/3}
was cont|nuous|y detected at
over 250 O for the spec|f|ed
t|me.
O-3503 Fus|ng h|gh temperature abnor-
ma||ty.
Temperature sensor/2 (TEMS/2}
was cont|nuous|y detected at
over 250 O for the spec|f|ed
t|me.
O-3504 Fus|ng h|gh temperature abnor-
ma||ty.
Temperature sensor/4 (TEMS/4}
was cont|nuous|y detected at
over 250 O for the spec|f|ed
t|me.
O-3505 Fus|ng h|gh temperature abnor-
ma||ty.
Temperature sensor/1 (TEMS/1}
was cont|nuous|y detected at
over 150 O for the spec|f|ed
t|me.
O-3506 Fus|ng h|gh temperature abnor-
ma||ty.
Temperature sensor/2 (TEMS/2}
was cont|nuous|y detected at
over 150 O for the spec|f|ed
t|me.
O-3507 Fus|ng ro||er paper w|nd|ng
abnorma||ty.
Temperature sensor/3 (TEMS/3}
detected temperature was more
than 25 O h|gher than the
detected temperature of tem-
perature sensor/1 (TEMS/1}.
O|ass|f|cat|on Oode Oauses Resu|t|ng opera-
t|on
Est|mated abnorma| parts
13. MA|FNOTlON OODE
524
F|e|d Serv|ce ver1.0 Sep.2006
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5
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0
M
a
|
n

b
o
d
yFus|ng
h|gh
tempera-
ture
abnor-
ma||ty
O-3508 Fus|ng ro||er paper w|nd|ng
abnorma||ty.
J31-02 occurred four cont|nu-
ous t|mes.
Ma|n body
stops |mmed|-
ate|y and ma|n
re|ay (RY1} |s
turned OFF.
Pr|nter contro| board (PROB}
AO dr|ve board (AODB}
Fus|ng heater |amp1/ (|2}
Fus|ng heater |amp2/ (|3}
Fus|ng heater |amp3/ (|4}
Fus|ng heater |amp4/ (|5}
Temperature sensor/1
(TEMS/1}
Temperature sensor/2
(TEMS/2}
Temperature sensor/3
(TEMS/3}
Temperature sensor/4
(TEMS/4}
WARNING
When C35**, C38** or
C39** (Fus|ng tempera-
ture re|ated abnorma|-
|ty| occurs, be sure to
repa|r a defect|ve part
before sett|ng the ser-
v|ce mode software
D|pSW3-1 to 0.
If the software D|pSW
3-1 |s set to 0 w|thout
repa|r|ng a defect|ve
part, th|s may cause a
f|re.
Fus|ng
|ow tem-
perature
abnor-
ma||ty
O-3801 Fus|ng |ow temperature abnor-
ma||ty.
Temperature sensor/1 (TEMS/1}
was cont|nuous|y detected at
under 150 O for the spec|f|ed
t|me.
O-3802 Fus|ng |ow temperature abnor-
ma||ty.
Temperature sensor/3 (TEMS/3}
was cont|nuous|y detected at
under 150 O for the spec|f|ed
t|me.
O-3803 Fus|ng |ow temperature abnor-
ma||ty.
Temperature sensor/2 (TEMS/2}
was cont|nuous|y detected at
under 150 O for the spec|f|ed
t|me.
O-3804 Fus|ng |ow temperature abnor-
ma||ty.
Temperature sensor/4 (TEMS/4}
was cont|nuous|y detected at
under 150 O for the spec|f|ed
t|me.
O-3805 Fus|ng |ow temperature abnor-
ma||ty.
Temperature sensor/1 (TEMS/1}
was cont|nuous|y detected at
under 20 O for the spec|f|ed
t|me.
O-3806 Fus|ng h|gh temperature abnor-
ma||ty.
Temperature sensor/2 (TEMS/2}
was cont|nuous|y detected at
under 20 O for the spec|f|ed
t|me.
O|ass|f|cat|on Oode Oauses Resu|t|ng opera-
t|on
Est|mated abnorma| parts
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13. MA|FNOTlON OODE
525
F|e|d Serv|ce ver1.0 Sep.2006
M
a
|
n

b
o
d
yFus|ng
sensor
abnor-
ma||ty
O-3901 Fus|ng h|gh temperature hard-
ware detect|on abnorma||ty
Temperature sensor/3 (TEMS/3}
detected abnorma||ty s|gna| con-
t|nuous|y for the spec|f|ed t|me.
Ma|n body
stops |mmed|-
ate|y and ma|n
re|ay (RY1} |s
turned OFF.
Pr|nter contro| board (PROB}
AO dr|ve board (AODB}
Fus|ng heater |amp1/ (|2}
Fus|ng heater |amp2/ (|3}
Fus|ng heater |amp3/ (|4}
Fus|ng heater |amp4/ (|5}
Temperature sensor/1
(TEMS/1}
Temperature sensor/2
(TEMS/2}
Temperature sensor/3
(TEMS/3}
Temperature sensor/4
(TEMS/4}
WARNING
When C35**, C38** or
C39** (Fus|ng tempera-
ture re|ated abnorma|-
|ty| occurs, be sure to
repa|r a defect|ve part
before sett|ng the ser-
v|ce mode software
D|pSW3-1 to 0.
If the software D|pSW
3-1 |s set to 0 w|thout
repa|r|ng a defect|ve
part, th|s may cause a
f|re.
O-3902 Fus|ng h|gh temperature hard-
ware detect|on abnorma||ty.
Temperature sensor/4 (TEMS/4}
detected abnorma||ty s|gna| con-
t|nuous|y for the spec|f|ed t|me.
O-3903 Fus|ng h|gh temperature hard-
ware detect|on abnorma||ty.
Temperature sensor/1 (TEMS/1}
detected abnorma||ty s|gna| con-
t|nuous|y for the spec|f|ed t|me.
O-3904 Fus|ng h|gh temperature hard-
ware detect|on abnorma||ty.
Temperature sensor/3 (TEMS/3}
detected abnorma||ty s|gna| con-
t|nuous|y for the spec|f|ed t|me.
O-3905 Fus|ng |ow temperature hard-
ware detect|on abnorma||ty.
Temperature sensor/2 (TEMS/2}
detected abnorma||ty s|gna| con-
t|nuous|y for the spec|f|ed t|me.
O-3906 Fus|ng |ow temperature hard-
ware detect|on abnorma||ty.
Temperature sensor/4 (TEMS/4}
detected abnorma||ty s|gna| con-
t|nuous|y for the spec|f|ed t|me.
O-3907 Fus|ng h|gh temperature hard-
ware detect|on abnorma||ty.
Temperature sensor/1 (TEMS/1}
detected abnorma||ty s|gna| con-
t|nuous|y for the spec|f|ed t|me.
O-3908 Fus|ng |ow temperature hard-
ware detect|on abnorma||ty.
Temperature sensor/1 (TEMS/1}
detected abnorma||ty s|gna| con-
t|nuous|y for the spec|f|ed t|me.
O|ass|f|cat|on Oode Oauses Resu|t|ng opera-
t|on
Est|mated abnorma| parts
13. MA|FNOTlON OODE
526
F|e|d Serv|ce ver1.0 Sep.2006
b
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5
0
0
M
a
|
n

b
o
d
yFus|ng
sensor
abnor-
ma||ty
O-3909 Fus|ng h|gh temperature hard-
ware detect|on abnorma||ty.
Temperature sensor/2 (TEMS/2}
detected abnorma||ty s|gna| con-
t|nuous|y for the spec|f|ed t|me.
Ma|n body
stops |mmed|-
ate|y and ma|n
re|ay (RY1} |s
turned OFF.
Pr|nter contro| board (PROB}
AO dr|ve board (AODB}
Fus|ng heater |amp1/ (|2}
Fus|ng heater |amp2/ (|3}
Fus|ng heater |amp3/ (|4}
Fus|ng heater |amp4/ (|5}
Temperature sensor/1
(TEMS/1}
Temperature sensor/2
(TEMS/2}
Temperature sensor/3
(TEMS/3}
Temperature sensor/4
(TEMS/4}
WARNING
When C35**, C38** or
C39** (Fus|ng tempera-
ture re|ated abnorma|-
|ty| occurs, be sure to
repa|r a defect|ve part
before sett|ng the ser-
v|ce mode software
D|pSW3-1 to 0.
If the software D|pSW
3-1 |s set to 0 w|thout
repa|r|ng a defect|ve
part, th|s may cause a
f|re.
O-3910 Fus|ng |ow temperature hard-
ware detect|on abnorma||ty.
Temperature sensor/2 (TEMS/2}
detected abnorma||ty s|gna| con-
t|nuous|y for the spec|f|ed t|me.
O-3911 After the sub power sw|tch
(SW2} |s turned ON, temperature
sensor/1 (TEMS/1} detect|on
temperature does not reach 100
O w|th|n the spec|f|ed t|me.
O-3912 After the sub power sw|tch
(SW2} |s turned ON, temperature
sensor/3 (TH3} detect|on tem-
peratures does not reach 100 O
w|th|n the spec|f|ed t|me.
O-3913 Fus|ng un|t has not been set.
O-3914 Fus|ng h|gh temperature hard-
ware detect|on abnorma||ty.
Temperature sensor/1 (TEMS/1}
detected abnorma||ty s|gna| con-
t|nuous|y for the spec|f|ed t|me.
O-3915 Fus|ng h|gh temperature hard-
ware detect|on abnorma||ty.
Temperature sensor/2 (TEMS/2}
detected abnorma||ty s|gna| con-
t|nuous|y for the spec|f|ed t|me.
O-3916 After the sub power sw|tch
(SW2} |s turned ON, temperature
sensor/4 (TEMS/4} detect|on
temperatures does not reach
100 O w|th|n the spec|f|ed t|me.
Po|ygon
motor
abnor-
ma||ty
O-4101 When the po|ygon motor/Y (M3}
|s started or when the speed |s
sw|tched, M3 |ock s|gna| |s not
detected w|th|n the spec|f|ed
t|me.
Pr|nter contro| board (PROB}
Po|ygon motor/Y (M3}
O-4102 When the po|ygon motor/M (M4}
|s started or when the speed |s
sw|tched, M4 |ock s|gna| |s not
detected w|th|n the spec|f|ed
t|me.
Pr|nter contro| board (PROB}
Po|ygon motor/M (M4}
O|ass|f|cat|on Oode Oauses Resu|t|ng opera-
t|on
Est|mated abnorma| parts
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13. MA|FNOTlON OODE
527
F|e|d Serv|ce ver1.0 Sep.2006
M
a
|
n

b
o
d
yPo|ygon
motor
abnor-
ma||ty
O-4103 When the po|ygon motor/O (M5}
|s started or when the speed |s
sw|tched, M5 |ock s|gna| |s not
detected w|th|n the spec|f|ed
t|me.
Ma|n body
stops |mmed|-
ate|y and ma|n
re|ay (RY1} |s
turned OFF.
Pr|nter contro| board (PROB}
Po|ygon motor/O (M5}
O-4104 When the po|ygon motor/K (M6}
|s started or when the speed |s
sw|tched, M6 |ock s|gna| |s not
detected w|th|n the spec|f|ed
t|me.
Pr|nter contro| board (PROB}
Po|ygon motor/K (M6}
O-4111 Abnorma| temperature of po|y-
gon motor/Y (M3} was detected.
Pr|nter contro| board (PROB}
Po|ygon motor/Y (M3}
O-4112 Abnorma| temperature of po|y-
gon motor/M (M4} was
detected.
Pr|nter contro| board (PROB}
Po|ygon motor/M (M4}
O-4113 Abnorma| temperature of po|y-
gon motor/O (M5} was detected.
Pr|nter contro| board (PROB}
Po|ygon motor/O (M5}
O-4114 Abnorma| temperature of po|y-
gon motor/K (M6} was detected.
Pr|nter contro| board (PROB}
Po|ygon motor/K (M6}
O-4120 Temperature sensor board
(TEMSB} detected temperature
abnorma||ty |ns|de the wr|t|ng
un|t/K.
Pr|nter contro| board (PROB}
Temperature sensor board
(TEMSB}
Fan
abnor-
ma||ty
O-4301 Wh||e the wr|t|ng |ntake fans/1, /
2, (M43, M44}, deve|op|ng fans/
1, /2 and /3 (M45, M46 and
M64} are turned ON, an error
detect|on s|gna| of e|ther M43,
M44, M45, M46 or M64 |s
detected for the spec|f|ed per|od
of t|me |n success|on.
Pr|nter contro| board (PROB}
Wr|t|ng |ntake fan/1 (M43}
Wr|t|ng |ntake fan/2 (M44}
Deve|op|ng fan/1 (M45}
Deve|op|ng fan/2 (M46}
Deve|op|ng fan/3 (M64}
Oo|or
reg|stra-
t|on
abnor-
ma||ty
O-4501 When |aser correct|on motor/Y
(M7} was ON, |aser correct|on
sensor/Y (PS5} was turned OFF.
Pr|nter contro| board (PROB}
|aser correct|on motor/Y
(M7}
|aser correct|on sensor/Y
(PS5}
O-4502 When |aser correct|on motor/M
(M8} was ON, |aser correct|on
sensor/M (PS6} was turned OFF.
Pr|nter contro| board (PROB}
|aser correct|on motor/M
(M8}
|aser correct|on sensor/M
(PS6}
O-4503 When |aser correct|on motor/O
(M9} was ON, |aser correct|on
sensor/O (PS7} was turned OFF.
Pr|nter contro| board (PROB}
|aser correct|on motor/O
(M9}
|aser correct|on sensor/O
(PS7}
O|ass|f|cat|on Oode Oauses Resu|t|ng opera-
t|on
Est|mated abnorma| parts
13. MA|FNOTlON OODE
528
F|e|d Serv|ce ver1.0 Sep.2006
b
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5
0
0
M
a
|
n

b
o
d
yOo|or
reg|stra-
t|on
abnor-
ma||ty
O-4504 When |aser correct|on motor/K
(M58} was ON, |aser correct|on
sensor/K (PS59} was turned
OFF.
Ma|n body
stops |mmed|-
ate|y and ma|n
re|ay (RY1} |s
turned OFF.
Pr|nter contro| board (PROB}
|aser correct|on motor/K
(M58}
|aser correct|on sensor/K
(PS59}
O-4511 After the |aser correct|on motor/
Y (M7} |s turned ON, |t |s not
turned OFF w|th|n the spec|f|ed
t|me. Or, |aser correct|on sensor/
Y (PS5} |nsta|||ng pos|t|on |s
abnorma|.
Pr|nter contro| board (PROB}
|aser correct|on motor/Y
(M7}
|aser correct|on sensor/Y
(PS5}
O-4512 |aser correct|on motor/M (M8} |s
not turned OFF w|th|n the spec|-
f|ed t|me after |t |s turned ON. Or,
|aser correct|on sensor/M (PS6}
|nsta|||ng pos|t|on |s abnorma|.
Pr|nter contro| board (PROB}
|aser correct|on motor/M
(M8}
|aser correct|on sensor/M
(PS6}
O-4513 |aser correct|on motor/O (M9} |s
not turned OFF w|th|n the spec|-
f|ed t|me after |t |s turned ON. Or,
|aser correct|on sensor/O (PS7}
|nsta|||ng pos|t|on |s abnorma|.
Pr|nter contro| board (PROB}
|aser correct|on motor/O
(M9}
|aser correct|on sensor/O
(PS7}
O-4514 After the |aser correct|on motor/
K (M58} |s turned ON, |t |s not
turned OFF w|th|n the spec|f|ed
t|me. Or, |aser correct|on sensor/
K (PS59} |nsta|||ng pos|t|on |s
abnorma|.
Pr|nter contro| board (PROB}
|aser correct|on motor/K
(M58}
|aser correct|on sensor/K
(PS59}
O-4520 Oo|or reg|strat|on correct|on
aborted.
Pr|nter contro| board (PROB}
Oo|or reg|strat|on sensor/Fr
(PS8}
Oo|or reg|strat|on sensor/Rr
(PS9}
O-4521 Oo|or reg|strat|on base ||ne cor-
rect|on/Fr aborted.
Pr|nter contro| board (PROB}
Oo|or reg|strat|on sensor/Fr
(PS8}
O-4522 Oo|or reg|strat|on base ||ne cor-
rect|on/Rr aborted.
Pr|nter contro| board (PROB}
Oo|or reg|strat|on sensor/Rr
(PS9}
lmage
process-
|ng
abnor-
ma||ty
O-4701* Address abnorma||ty of FlFO for
pr|nter. Expans|on of scanned
|mage data |s not correct|y com-
p|eted.
Pr|nter contro| board (PROB}
lmage process|ng board
(lPB}
l/F board (lFB}
lmage memory contro| board
(lMOB}
O|ass|f|cat|on Oode Oauses Resu|t|ng opera-
t|on
Est|mated abnorma| parts
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13. MA|FNOTlON OODE
529
F|e|d Serv|ce ver1.0 Sep.2006
M
a
|
n

b
o
d
ylmage
process-
|ng
abnor-
ma||ty
O-4702* FlFO |nterrupt error of compres-
s|on/expans|on ch|p occurred.
Ma|n body
stops |mmed|-
ate|y and ma|n
re|ay (RY1} |s
turned OFF.
lmage process|ng board
(lPB}
l/F board (lFB}
lmage memory contro| board
(lMOB}
O-4703* lmage data expans|on abnor-
ma||ty
lmage process|ng board
(lPB}
l/F board (lFB}
lmage memory contro| board
(lMOB}
O-4705* When scann|ng an |mage,
expans|on process from mem-
ory to pr|nter |s not comp|eted
w|th|n the spec|f|ed t|me. Output
from page memory to pr|nter |s
not comp|eted w|th|n the spec|-
f|ed t|me. Pvv |s not detected
w|th|n the spec|f|ed t|me.
Pr|nter contro| board (PROB}
lmage process|ng board
(lPB}
l/F board (lFB}
lmage memory contro| board
(lMOB}
Wr|te un|t/Y
Wr|te un|t/M
Wr|te un|t/O
Wr|te un|t/K
O-4706* When scann|ng an |mage,
access to expans|on dev|ce or
some other |mproper process
took p|ace even though there
was no resource.
lmage process|ng board
(lPB}
l/F board (lFB}
lmage memory contro| board
(lMOB}
Program of overa|| contro|
board (OAOB}
O-4708* When access|ng the memory
dev|ce, software fau|t was
detected.
O-4709* Expans|on process from mem-
ory to page memory |s not com-
p|eted w|th|n the spec|f|ed t|me.
Oompress|on process from page
memory to memory |s not com-
p|eted w|th|n the spec|f|ed t|me.
Evo|ut|on from memory to page
memory |s not comp|eted w|th|n
the spec|f|ed t|me. Oompressed
data transfer from memory to
memory |s not comp|eted w|th|n
the spec|f|ed t|me.
lmage process|ng board
(lPB}
l/F board (lFB}
lmage memory contro| board
(lMOB}
Program of overa|| contro|
board (OAOB}
O|ass|f|cat|on Oode Oauses Resu|t|ng opera-
t|on
Est|mated abnorma| parts
13. MA|FNOTlON OODE
530
F|e|d Serv|ce ver1.0 Sep.2006
b
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u
b

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O

C
6
5
0
0
M
a
|
n

b
o
d
ylmage
process-
|ng
abnor-
ma||ty
O-4711* Software fa||ure.
OOD board was rep|aced but
lROM vers|on |s not comp||ant.
OOD board (OODB} bunch or
connector |s damaged.
Ma|n body
stops |mmed|-
ate|y and ma|n
re|ay (RY1} |s
turned OFF.
lmage process|ng board
(lPB}
lROM program
OOD board (OODB}
Oonnect|on cab|e between
lPB and OODB
O-4712*
O-4713* Page memory cannot be
secured for pr|nt|ng.
lmage process|ng board
(lPB}
l/F board (lFB}
lmage memory contro| board
(lMOB}
Overa|| contro| board (OAOB}
NvRAM board (NRB}
O-4714* lndex sensor output does not
change by the execut|on of
APO. lndex sensor cannot
detect the |aser because the
po|ygon m|rror does not rotate,
or because of the |ndex sensor
out of pos|t|on or defect|ve |ndex
sensor.
Pr|nter contro| board (PROB}
lmage process|ng board
(lPB}
l/F board (lFB}
lmage memory contro| board
(lMOB}
Wr|te un|t/Y
Wr|te un|t/M
Wr|te un|t/O
Wr|te un|t/K
O-4715*
O-4716*
O-4717*
O-4718* APO fa||ure.
|aser does not ||ght up because
12vDO power to dr|ve the beam
|s not supp||ed, MPO |s not cor-
rect, or because of fau|t |aser.
lmage process|ng board
(lPB}
Wr|te un|t/Y
Wr|te un|t/M
Wr|te un|t/O
Wr|te un|t/K
O-4719*
O-4720*
O-4721*
O-4722* Oonnect|on abnorma||ty
between |ndex board/Y, /M, /O, /
K (lNDEB/Y, /M, /O, /K} or the
|aser dr|ve board/Y, /M, /O, /K
(|ASDB/Y, /M, /O, /K} and the
|mage process board (lPB}.
lmage process|ng board
(lPB}
Wr|te un|t/Y
Wr|te un|t/M
Wr|te un|t/O
Wr|te un|t/K
O-4723*
O-4724*
O-4725*
O-4840 Eng|ne cont|nued operat|on
w|thout prepar|ng |mage or pro-
cess patch for the spec|f|ed
t|me.
Pr|nter contro| program
O-4850 Overa|| contro| software
accessed an |nva||d address.
Overa|| contro| board (OAOB}
Oommu-
n|cat|on
abnor-
ma||ty
O-5001 12vDO abnorma||ty.
Abnorma||ty s|gna| was cont|nu-
ous|y detected for the spec|f|ed
t|me.
DO power un|t/1 (DOPS/1}
O|ass|f|cat|on Oode Oauses Resu|t|ng opera-
t|on
Est|mated abnorma| parts
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13. MA|FNOTlON OODE
531
F|e|d Serv|ce ver1.0 Sep.2006
M
a
|
n

b
o
d
yOommu-
n|cat|on
abnor-
ma||ty
O-5002 24vDO abnorma||ty.
Abnorma||ty s|gna| was cont|nu-
ous|y detected for the spec|f|ed
t|me after the spec|f|ed t|me from
REN/2 ON.
Ma|n body
stops |mmed|-
ate|y and ma|n
re|ay (RY1} |s
turned OFF.
DO power un|t/2 (DOPS/2}
O-5003 Oonveyance dr|ve board (ODB}
24vDO abnorma||ty.
Abnorma||ty s|gna| of 24vDO for
OvD was detected.
DO power un|t/2 (DOPS/2}
Oonveyance dr|ve board
(ODB}
O-5004 |aser correct|on motor 5vDO
abnorma||ty.
Abnorma| 5vDO for |aser correc-
t|on motor/Y, /M, /O, /K (M7,
M8, M9 and M58} was detected.
DO power un|t/1 (DOPS/1}
O-5005 Oonveyance dr|ve board (ODB}
12vDO abnorma||ty.
DO power un|t/1 (DOPS/1}
Oonveyance dr|ve board
(ODB}
O-5010 ||ne status error and check sum
error was detected between the
overa|| contro| board (OAOB}
and |mage process|ng board
(lPB} and demand for re-trans-
m|ss|on was sent but recovery
cou|d not be atta|ned.
Re-transm|ss|on was demanded
and answered but recovery
cou|d not be atta|ned. Space |s
not obta|ned |n the transm|ss|on
r|ng buffer w|th|n the spec|f|ed
t|me.
lmage process|ng board
(lPB}
l/F board (lFB}
lmage memory contro| board
(lMOB}
Overa|| contro| board (OAOB}
O-5011 Oommun|cat|on w|th the co|n
vendor cannot be performed.
Overa|| contro| board (OAOB}
Oo|n vendor/1
Fan
abnor-
ma||ty
O-5301 M42 abnorma||ty detect|on s|g-
na| was cont|nuous|y detected
for the spec|f|ed t|me when the
DOPS fan (M42} was ON.
Pr|nter contro| board (PROB}
DOPS fan (M42}
O-5302 When the lPB fan/1 (M24} was
ON, M24 abnorma||ty detect|on
s|gna| was cont|nuous|y
detected for the spec|f|ed t|me.
Pr|nter contro| board (PROB}
lPB fan/1 (M24}
O-5303 When the lPB fan/2 (M25} was
ON, M25 abnorma||ty detect|on
s|gna| was cont|nuous|y
detected for the spec|f|ed t|me.
Pr|nter contro| board (PROB}
lPB fan/2 (M25}
O|ass|f|cat|on Oode Oauses Resu|t|ng opera-
t|on
Est|mated abnorma| parts
13. MA|FNOTlON OODE
532
F|e|d Serv|ce ver1.0 Sep.2006
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abnor-
ma||ty
O-6101 At the home pos|t|on search,
scanner HP sensor (PS1} |s not
turned ON w|th|n the spec|f|ed
t|me after the scanner motor
(M1} |s turned ON.
Ma|n body
stops |mmed|-
ate|y and ma|n
re|ay (RY1} |s
turned OFF.
Scanner dr|ve board (SODB}
Scanner motor (M1}
Scanner HP sensor (PS1}
O-6102* When the opt|ca| scann|ng
returns, scanner HP sensor
(PS1} |s not turned ON w|th|n the
spec|f|ed t|me after the scanner
motor (M1} |s turned ON.
Scanner dr|ve board (SODB}
Scanner motor (M1}
Scanner HP sensor (PS1}
Fan
abnor-
ma||ty
O-6301* M42 abnorma||ty detect|on s|g-
na| was cont|nuous|y detected
for the spec|f|ed t|me when the
scanner fan (M2} was ON.
Scanner dr|ve board (SODB}
Scanner fan (M2}
lmage
process-
|ng
O-6701* When process|ng the |mage, f||-
ter coeff|c|ent cannot be proper|y
prepared.
lmage process|ng board
(lPB}
l/F board (lFB}
lmage memory contro| board
(lMOB}
O-6702* Address abnorma||ty of FlFO for
scanner. When scann|ng an
|mage, compress|on of scanned
|mage data |s not correct|y com-
p|eted.
lmage process|ng board
(lPB}
l/F board (lFB}
lmage memory contro| board
(lMOB}
O-6703* After negat|on of Svv, compres-
s|on of scanned |mage and evo-
|ut|on to page memory are not
comp|eted.
lmage process|ng board
(lPB}
l/F board (lFB}
lmage memory contro| board
(lMOB}
Overa|| contro| board (OAOB}
O-6704* When scann|ng an |mage, com-
press|on process from scanner
to memory |s not comp|eted
w|th|n the spec|f|ed t|me. Evo|u-
t|on from scanner to page mem-
ory |s not comp|eted w|th|n the
spec|f|ed t|me. Svv |s not
detected w|th|n the spec|f|ed
t|me.
lmage process|ng board
(lPB}
l/F board (lFB}
lmage memory contro| board
(lMOB}
Overa|| contro| board (OAOB}
O-6705* When scann|ng an |mage,
access to compress|on dev|ce
or some other |mproper process
took p|ace even though there
was no resource.
lmage process|ng board
(lPB}
l/F board (lFB}
lmage memory contro| board
(lMOB}
O|ass|f|cat|on Oode Oauses Resu|t|ng opera-
t|on
Est|mated abnorma| parts
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533
F|e|d Serv|ce ver1.0 Sep.2006
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ylmage
process-
|ng
O-6706* When scann|ng an |mage, scan-
n|ng the next page cannot be
started due to Svv not turn|ng
OFF w|th|n the spec|f|ed t|me.
Ma|n body
stops |mmed|-
ate|y and ma|n
re|ay (RY1} |s
turned OFF.
lmage process|ng board
(lPB}
l/F board (lFB}
lmage memory contro| board
(lMOB}
Overa|| contro| board (OAOB}
O-6707* Shad|ng correct|on abnorma||ty
(GA abnorma||ty}
lmage process|ng board
(lPB}
l/F board (lFB}
O-6708* AOO/AGO adjustment abnor-
ma||ty
B|ock|ng cover and |ens
cover of scanner sect|on are
out of p|ace.
OOD board (OODB} connec-
tor |s d|sconnected.
OODB power cab|e |s d|s-
connected.
OODB lO protector |s bro-
ken.
Ouant|ty of ||ght of exposure
|amp (|1} |s excess.
|1 does not ||ght up.
lmage process|ng board
(lPB}
l/F board (lFB}
lmage memory contro| board
(lMOB}
Overa|| contro| board (OAOB}
Scanner dr|ve board (SODB}
Pr|nter contro| board (PROB}
lnverter board/1 (lNvB1}
O-6709 There |s no correct|on data
wh|ch has been reserved by res-
o|ut|on.
lmage process|ng board
(lPB}
l/F board (lFB}
lmage memory contro| board
(lMOB}
Program of overa|| contro|
board (OAOB}
O-6710 Dens|ty gamma curve can not
be prepared proper|y.
lmage process|ng board
(lPB}
l/F board (lFB}
lmage memory contro| board
(lMOB}
Program of overa|| contro|
board (OAOB}
O-6711* Start|ng error of ca||brat|on of the
pu|se-|ength modu|at|on lO.
mage process|ng board (lPB}
l/F board (lFB}
lmage memory contro| board
(lMOB}
Overa|| contro| board (OAOB}
O-6712* End error of ca||brat|on of the
pu|se-|ength modu|at|on lO.
O-6713* Even though MPO was not f|n-
|shed, execut|on of APO |n|t|a|
samp||ng was attempted.
lmage process|ng board
(lPB}
O|ass|f|cat|on Oode Oauses Resu|t|ng opera-
t|on
Est|mated abnorma| parts
13. MA|FNOTlON OODE
534
F|e|d Serv|ce ver1.0 Sep.2006
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process-
|ng
O-6714* Execut|on of MPO was
attempted dur|ng execut|on of
APO.
Ma|n body
stops |mmed|-
ate|y and ma|n
re|ay (RY1} |s
turned OFF.
lmage process|ng board
(lPB}
O-6715* Execut|on of sub scan beam
correct|on was attempted before
comp|et|on of APO or MPO.
O-6716* Execut|on of sub scan beam
p|tch correct|on was attempted,
when c|ock for wr|t|ng was |n
abnorma| state due to |ncom-
p|ete AD9561 |n|t|a||zat|on.
O-6717* Oont|nuous page |mag|ng range
abnorma||ty. lmage cannot be
evo|ved on memory due to
abnorma| |mage range on mem-
ory.
O-6718 W|th|n the spec|f|ed numbers of
adjustments, the sub scan beam
p|tch does not f|t the spec|f|ed
va|ue.
O-6719 The scan operat|on was started
before the t||t adjustment was
comp|ete.
Pr|nter contro| board (PROB}
lmage process|ng board
(lPB}
l/F board (lFB}
Scanner dr|ve board (SODB}
O-6720 The scan operat|on was started
before the center|ng adjustment
was comp|ete.
O-6721 S|nce the quant|ty of ||ght of
exposure |amp (|1} decreased,
AGO was retr|ed. Though no
error occurred.
OOD board (OODB}
lmage process|ng board
(lPB}
l/F board (lFB}
lmage memory contro| board
(lMOB}
Overa|| contro| board (OAOB}
O-6722 PWM gamma curve was not
proper|y prepared.
Pr|nter contro| board (PROB}
lmage process|ng board
(lPB}
TOR sensor/Y (TORS/Y}
TOR sensor/M (TORS/M}
TOR sensor/O (TORS/O}
TOR sensor/K (TORS/K}
O|ass|f|cat|on Oode Oauses Resu|t|ng opera-
t|on
Est|mated abnorma| parts
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535
F|e|d Serv|ce ver1.0 Sep.2006
M
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process-
|ng
O-6723* Oonnect|on abnorma||ty
between OOD board (OODB}
and |mage process|ng board
(lPB}.
Ma|n body
stops |mmed|-
ate|y and ma|n
re|ay (RY1} |s
turned OFF.
lmage process|ng board
(lPB}
OOD board (OODB}
OOD w|r|ng harness
O-6724* Fa||ed to check the connect|on
of scann|ng boards, when
turned ON the sub power sw|tch
(SW2}.
lmage process|ng board
(lPB}
l/F board (lFB}
lmage memory contro| board
(lMOB}
Overa|| contro| board (OAOB}
Scanner dr|ve board (SODB}
Pr|nter contro| board (PROB}
O-6725* Parameter sett|ngs cou|d not be
atta|ned dur|ng scan prepara-
t|on.
lmage process|ng board
(lPB}
l/F board (lFB}
lmage memory contro| board
(lMOB}
Overa|| contro| board (OAOB}
Oommu-
n|cat|on
abnor-
ma||ty
O-6801* After the sub power sw|tch
(SW2} |s turned ON, commun|-
cat|on between the pr|nter con-
tro| board (PROB}, overa|| contro|
board (OAOB}, and operat|on
board/1 (OB/1} |s not started.
Pr|nter contro| board (PROB}
Overa|| contro| board (OAOB}
Operat|on board/1 (OB/1}
R

Oommu-
n|cat|on
abnor-
ma||ty
O-7001* Oommun|cat|on error. Ma|n body and
R stop |mme-
d|ate|y and
ma|n re|ay
(RY1} |s turned
OFF.
Pr|nter contro| board (PROB}
R contro| board (ROB}
D
FDF
abnor-
ma||ty
O-8001* Oommun|cat|on error. Ma|n body
stops |mmed|-
ate|y and ma|n
re|ay (RY1} |s
turned OFF.
Pr|nter contro| board (PROB}
DF contro| board (DFOB}
O-8101 Paper feed motor (M301} error. DF contro| board (DFOB}
Paper feed motor (M301}
O-8102 Oonveyance motor (M302} error. DF contro| board (DFOB}
Oonveyance motor (M302}
O-8103 Reverse/paper ex|t motor
(M303} error.
DF contro| board (DFOB}
Reverse/paper ex|t motor
(M303}
O-8401 Reg|strat|on sensor (PS301}
error.
DF contro| board (DFOB}
Reg|strat|on sensor (PS301}
O-8402 T|m|ng sensor (PS302} error. DF contro| board (DFOB}
T|m|ng sensor (PS302}
O-8403 Reverse sensor (PS305} error. DF contro| board (DFOB}
Reverse sensor (PS305}
O|ass|f|cat|on Oode Oauses Resu|t|ng opera-
t|on
Est|mated abnorma| parts
13. MA|FNOTlON OODE
536
F|e|d Serv|ce ver1.0 Sep.2006
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FDF
abnor-
ma||ty
O-8404 Paper ex|t sensor (PS306} error. Ma|n body
stops |mmed|-
ate|y and ma|n
re|ay (RY1} |s
turned OFF.
DF contro| board (DFOB}
Paper ex|t sensor (PS306}
O-8405 S|ze vR (vR301} error. DF contro| board (DFOB}
S|ze vR (vR301}
O-8406 Non-vo|at||e memory error. DF contro| board (DFOB}
O-8407 When the sub power sw|tch
(SW2} was ON, unwr|tten contro|
program of DF contro| board
(DFOB} was detected.
DF contro| board (DFOB}
M
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abnor-
ma||ty
O-O101* When the sub power sw|tch
(SW2} |s ON, no response |s
rece|ved from the pr|nter contro|
board (PROB} w|th|n the spec|-
f|ed t|me.
Pr|nter contro| board (PROB}
l/F board (lFB}
lmage memory contro| board
(lMOB}
Overa|| contro| board (OAOB}
O-O102* Pr|nter contro| board (PROB}
commun|cat|on abnorma||ty.
Pr|nter contro| board (PROB}
O-O103* Operat|on pane| commun|cat|on
abnorma||ty.
Operat|on board/1 (OB/1}
lSW
abnor-
ma||ty
O-O104 When the sub power sw|tch
(SW2} was ON, unwr|tten range
of lSW was detected |n the
pr|nter contro| program or the
vlF contro| program.
Pr|nter contro| program
vlF contro| program
O-O106 ln the data transfer by lSW, reg-
u|ar header |nformat|on cannot
be rece|ved w|th|n the spec|f|ed
t|me.
Pr|nter cab|e
BS cab|e
PO para||e| port
PO SB port
O-O107 ln the data transfer by lSW,
check sum error or header error
was detected |n the down|oaded
data.
Pr|nter cab|e
BS cab|e
Program f||e abnorma||ty
O-O108 When transferr|ng data by lSW,
data cannot be correct|y wr|tten
to f|ash ROM.
Pr|nter cab|e
BS cab|e
Program transferred board
O-O109 When turn|ng the sub power
sw|tch (SW2} ON, lSW unwr|t-
ten area |n the FS program was
detected.
FS contro| f|rmware
O-O111 When turn|ng the sub power
sw|tch (SW2} ON, lSW unwr|t-
ten area |n the |S program was
detected.
|S contro| f|rmware
O-O112 When turn|ng the sub power
sw|tch (SW2} ON, lSW unwr|t-
ten area |n the |S program was
detected.
|S contro| f|rmware
O|ass|f|cat|on Oode Oauses Resu|t|ng opera-
t|on
Est|mated abnorma| parts
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537
F|e|d Serv|ce ver1.0 Sep.2006
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abnor-
ma||ty
O-O113 When turn|ng the sub power
sw|tch (SW2} ON, lSW unwr|t-
ten area |n the FD program was
detected.
Ma|n body
stops |mmed|-
ate|y and ma|n
re|ay (RY1} |s
turned OFF.
FD contro| f|rmware
O-O114 When turn|ng the sub power
sw|tch (SW2} ON, lSW unwr|t-
ten area |n the SD program was
detected.
SD contro| f|rmware
O-O115 When turn|ng the sub power
sw|tch (SW2} ON, lSW unwr|t-
ten area |n the R program was
detected.
R contro| f|rmware
O-O120 F|rmware abnorma||ty of the
pr|nter contro| board (PROB}
Pr|nter contro| f|rmware
HDD
abnor-
ma||ty
O-D0E0 Hard d|sk |n|t|a||zat|on abnorma|-
|ty.
Hard d|sk fa||ure or |mproper
connector connect|on.
Overa|| contro| board (OAOB}
lmage memory contro| board
(lMOB}
Hard d|sk/O (HDD/O}
Hard d|sk/M (HDD/M}
Hard d|sk/Y (HDD/Y}
Hard d|sk/K (HDD/K}
O-D0E1 Hard d|sk/K (HDD/K} d|scon-
nected. Otherw|se, e|ther broken
or dur|ng |n|t|a||zat|on.
Hard d|sk/K (HDD/K}
O-D0E2 Hard d|sk/O (HDD/O} d|scon-
nected. Otherw|se, e|ther broken
or dur|ng |n|t|a||zat|on.
Hard d|sk/O (HDD/O}
O-D0E3 Hard d|sk/K (HDD/K}, /O (HDD/
O} d|sconnected. Otherw|se,
e|ther broken or dur|ng |n|t|a||za-
t|on.
Hard d|sk/K (HDD/K}
Hard d|sk/O (HDD/O}
O-D0E4 Hard d|sk/M (HDD/M} d|scon-
nected. Otherw|se, e|ther broken
or dur|ng |n|t|a||zat|on.
Hard d|sk/M (HDD/M}
O-D0E5 Hard d|sk/K (HDD/K}, /M (HDD/
M} d|sconnected. Otherw|se,
e|ther broken or dur|ng |n|t|a||za-
t|on.
Hard d|sk/K (HDD/K}
Hard d|sk/M (HDD/M}
O-D0E6 Hard d|sk/O (HDD/O}, /M (HDD/
M} d|sconnected. Otherw|se,
e|ther broken or dur|ng |n|t|a||za-
t|on.
Hard d|sk/O (HDD/O}
Hard d|sk/M (HDD/M}
O|ass|f|cat|on Oode Oauses Resu|t|ng opera-
t|on
Est|mated abnorma| parts
13. MA|FNOTlON OODE
538
F|e|d Serv|ce ver1.0 Sep.2006
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abnor-
ma||ty
O-D0E7 Hard d|sk/K (HDD/K}, /O (HDD/
O}, /M (HDD/M} d|sconnected.
Otherw|se, e|ther broken or dur-
|ng |n|t|a||zat|on.
Ma|n body
stops |mmed|-
ate|y and ma|n
re|ay (RY1} |s
turned OFF.
Hard d|sk/K (HDD/K}
Hard d|sk/O (HDD/O}
Hard d|sk/M (HDD/M}
O-D0E8 Hard d|sk/Y (HDD/Y} d|scon-
nected. Otherw|se, e|ther broken
or dur|ng |n|t|a||zat|on.
Hard d|sk/Y (HDD/Y}
O-D0E9 Hard d|sk/K (HDD/K}, /Y (HDD/
Y} d|sconnected. Otherw|se,
e|ther broken or dur|ng |n|t|a||za-
t|on.
Hard d|sk/K (HDD/K}
Hard d|sk/Y (HDD/Y}
O-D0EA Hard d|sk/O (HDD/O}, /Y (HDD/
Y} d|sconnected. Otherw|se,
e|ther broken or dur|ng |n|t|a||za-
t|on.
Hard d|sk/O (HDD/O}
Hard d|sk/Y (HDD/Y}
O-D0EB Hard d|sk/K (HDD/K}, /O (HDD/
O}, /Y (HDD/Y} d|sconnected.
Otherw|se, e|ther broken or dur-
|ng |n|t|a||zat|on.
Hard d|sk/K (HDD/K}
Hard d|sk/O (HDD/O}
Hard d|sk/Y (HDD/Y}
O-D0EO Hard d|sk/Y (HDD/Y}, /M (HDD/
M} d|sconnected. Otherw|se,
e|ther broken or dur|ng |n|t|a||za-
t|on.
Hard d|sk/Y (HDD/Y}
Hard d|sk/M (HDD/M}
O-D0ED Hard d|sk/K (HDD/K}, /M (HDD/
M}, /Y (HDD/Y} d|sconnected.
Otherw|se, e|ther broken or dur-
|ng |n|t|a||zat|on.
Hard d|sk/K (HDD/K}
Hard d|sk/M (HDD/M}
Hard d|sk/Y (HDD/Y}
O-D0EE Hard d|sk/O (HDD/O}, /M (HDD/
M}, /Y (HDD/Y} d|sconnected.
Otherw|se, e|ther broken or dur-
|ng |n|t|a||zat|on.
Hard d|sk/O (HDD/O}
Hard d|sk/M (HDD/M}
Hard d|sk/Y (HDD/Y}
O-D0EF Hard d|sk/K (HDD/K}, /O (HDD/
O}, /M (HDD/M}, /Y (HDD/Y} d|s-
connected. Otherw|se, e|ther
broken or dur|ng |n|t|a||zat|on.
Hard d|sk/O (HDD/O}
Hard d|sk/M (HDD/M}
Hard d|sk/Y (HDD/Y}
Hard d|sk/K (HDD/K}
O-D0F0 HDD password abnorma||ty |n
secur|ty re|nforcement mode.
Password |ncorrect, password
unset, or the secur|ty |s OFF.
Secur|ty
abnor-
ma||ty
O-DO== Troub|e re|ated to Secur|ty - Oontact the respons|b|e per-
son of the KONlOA MlNO|TA
before tak|ng some counter-
measure.
O|ass|f|cat|on Oode Oauses Resu|t|ng opera-
t|on
Est|mated abnorma| parts
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13. MA|FNOTlON OODE
539
F|e|d Serv|ce ver1.0 Sep.2006
M
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b
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ylmage
process-
|ng
abnor-
ma||ty
O-E001* Message cue was not enough or
destructed.
Ma|n body
stops |mmed|-
ate|y and ma|n
re|ay (RY1} |s
turned OFF.
lmage process|ng board
(lPB}
l/F board (lFB}
lmage memory contro| board
(lMOB}
Program of overa|| contro|
board (OAOB}
O-E002* Parameter va|ue exceeds a||ow-
ab|e range.
O-E003* Message cue sender task has
an undef|ned lD.
O-E004* Message rece|v|ng event |s
undef|ned.
O-E005* Abnorma| access to memory. lmage process|ng board
(lPB}
l/F board (lFB}
lmage memory contro| board
(lMOB}
Overa|| contro| board (OAOB}
O-E006* Header address scann|ng
abnorma||ty.
O-E007* lmage memory (DRAM} |n|t|a||za-
t|on abnorma||ty.
O|ass|f|cat|on Oode Oauses Resu|t|ng opera-
t|on
Est|mated abnorma| parts
13. MA|FNOTlON OODE
540
F|e|d Serv|ce ver1.0 Sep.2006
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C. Funct|on to detach defect|ve sect|ons
For those abnorma||t|es ||sted |n the tab|e be|ow, defect|ve un|ts can be detached temporar||y to use other con-
tro| un|ts manua||y. Wh||e detached, an error detect|on |s not carr|ed out on these detached un|ts.
There are 2 methods of detach|ng defect|ve sect|ons.
(1| User operat|on
When a ma|funct|on code occurs, press the HE|P key fo||ow|ng the message on the touch pane| and then turn
the power sw|tch (SW2} OFF and ON. Th|s a||ows you to use |t temporar||y unt|| the ma|n power sw|tch (SW1} |s
OFF and ON (|nc|ud|ng an OFF/ON operat|on by the week|y t|mer} next t|me.
(2| DIPSW sett|ng
Turn|ng the ma|n sw|tch (SW1} OFF and ON after sett|ng the spec|f|ed software DlPSW b|t a||ows you to make a
||m|ted use of |t unt|| the b|t sett|ng |s re|eased next t|me.
O|ass|f|-
cat|on
code Oauses Oontro| dur|ng separat|on D|pSW
| O-0102 Paper feed motor (M1} abnorma||ty Paper feed |n | cannot be
used.
DlPSW18-3
PF O-0103 Paper feed motor (M1} abnorma||ty Paper feed |n PF cannot be
used.
Paper feed |n tray 1 cannot
be used.
DlPSW21-4
DlPSW21-5
Ma|n
body
O-0201 Paper ||ft motor /1 (M38} abnorma||ty Paper feed |n tray 1 | cannot
be used.
DlPSW18-0
O-0202 Paper ||ft motor /2 (M39} abnorma||ty Paper feed |n tray 2 cannot
be used.
DlPSW18-1
O-0203 Paper ||ft motor /3 (M40} abnorma||ty Paper feed |n tray 3 cannot
be used.
DlPSW18-2
| O-0204 Paper ||ft motor (M100} abnorma||ty Paper feed |n | cannot be
used.
DlPSW18-3
PF O-0208 Paper ||ft motor /1 (M2} abnorma||ty Paper feed |n PF upper tray
cannot be used.
DlPSW21-4
O-0209 Power supp|y ||ne fuse for the paper ||ft
motor/1 (M2} b|ow out.
O-0211 Paper ||ft motor /2 (M3} abnorma||ty Paper feed |n PF |ower tray
cannot be used.
DlPSW21-5
O-0212 Power supp|y ||ne fuse for the paper ||ft
motor/2 (M3} b|ow out.
FS O-1102 Tray up down motor (M3} abnorma||ty
Tray up down motor (M3} abnorma||ty
The FS ma|n tray, stap|e can-
not be used.
DlPSW6-4
O-1103 A||gnment motor /Rr (M5}, /Fr (M22}
abnorma||ty
A||gnment motor /p (M5} abnorma||ty
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541
F|e|d Serv|ce ver1.0 Sep.2006
FS O-1104 Ma|n tray paper ex|t motor (M7} abnor-
ma||ty
Paper ex|t ro||er motor (M7} abnorma||ty
The FS ma|n tray, stap|e can-
not be used.(the stap|e key
and FS ma|n tray opt|ons on
the touch pane| are grayed
out.}
DlPSW6-4
O-1105 Paper ex|t open|ng motor (M8} abnor-
ma||ty
O-1106 Stap|er movement motor (M11} abnor-
ma||ty
Stap|e cannot be used. DlPSW6-3
O-1107 Stap|er rotat|on motor (M4} abnorma||ty
O||ncher rotat|on motor (M4} abnorma|-
|ty
O-1108 Stap|er rotat|on motor (M4} abnorma||ty
Stap|er rotat|on motor (M6} abnorma||ty
O-1109 Stap|er motor /Fr (M31} abnorma||ty
Stap|er motor /Fr (M14} abnorma||ty
O-1110 Stap|er motor /Rr (M30} abnorma||ty
Stap|er motor /Rr (M9} abnorma||ty
O-1113 Rear stopper motor (M26} abnorma||ty
(FS-503}
The FS ma|n tray, stap|e can-
not be used.(the stap|e key
and FS ma|n tray opt|ons on
the touch pane| are grayed
out.}
DlPSW6-4
Sadd|e st|tch|ng stopper motor (M18}
abnorma||ty (FS-607}
the sadd|e st|tch|ng, mu|t|
center fo|d|ng, mu|t| |etter
fo|d|ng cannot be used.
DlPSW18-5
O-1114 A||gnment motor /|w (M16} abnorma||ty
O-1115 Fo|d|ng kn|fe motor (M19} abnorma||ty the sadd|e st|tch|ng, mu|t|
center fo|d|ng, mu|t| |etter
fo|d|ng cannot be used.
(FS |s not connected}
O-1116 Fo|d|ng transfer motor (M20} abnorma|-
|ty
Pl O-1124 Tray ||ft motor /|w (M202} abnorma||ty Pl cannot be used.
(Pl |s not connected}
DlPSW18-6
O-1125 Tray ||ft motor /p (M201} abnorma||ty
O-1126 Pl conveyance motor (M203} abnor-
ma||ty
DlPSW18-6
PK O-1127 Punch sh|ft motor (M302} abnorma||ty PK cannot be used.
(PK |s not connected}
DlPSW19-5
O-1132 Punch motor (M301} abnorma||ty
FS O-1140 Paper ex|t arm motor (M23} abnorma|-
|ty
The FS ma|n tray, sstap|e
cannot be used.(the stap|e
key and FS ma|n tray opt|ons
on the touch pane| are
grayed out.}
DlPSW6-4
O-1141 Padd|e motor (M2} abnorma||ty
O-1142 lntermed|ate ro||er re|ease so|eno|d
(SD7} abnorma||ty
O-1143 FNS contro| board (FNSOB} abnorma|-
|ty
FS cannot be used.
(FS |s not connected}
DlPSW6-5
O|ass|f|-
cat|on
code Oauses Oontro| dur|ng separat|on D|pSW
13. MA|FNOTlON OODE
542
F|e|d Serv|ce ver1.0 Sep.2006
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|S O-1201 to
1206
|S abnorma||ty (f|rst coup||ng} The f|rst coup|ed |S cannot
be used.
DlPSW6-6
O-1211 to
1216
|S abnorma||ty (second coup||ng} The 2nd coup|ed |S cannot
be used.
DlPSW6-7
FD O-1221 1st fo|d|ng abnorma||ty Fo|d|ng/punch|ng sect|on
cannot be used.
DlPSW6-0
O-1222 2nd fo|d|ng abnorma||ty
O-1223 3rd fo|d|ng abnorma||ty
O-1224 2 ho|es punch dr|ve abnorma||ty
O-1225 3 ho|es/4 ho|esdr|ve abnorma||ty
O-1226 A||gnment motor (M12} abnorma||ty
O-1227 Punch reg|strat|on motor (M13} abnor-
ma||ty
O-1228 Tray up down motor (M11} abnorma||ty The ma|n tray cannot be
used.
DlPSW6-1
O-1229 Tray up down motor (M11} abnorma||ty
O-1230 Paper ||ft motor /p (M8} abnorma||ty Pl sect|on cannot be used. DlPSW6-2
O-1231 Paper ||ft motor /|w (M9} abnorma||ty
O-1234 Pl conveyance motor (M7} abnorma||ty
SD O-1241 Bund|e ex|t dr|ve motor (M5} abnorma|-
|ty
The sadd|e st|tch|ng, mu|t|
center fo|d|ng and tr|mmer
cannot be used.
DlPSW7-0
DlPSW7-1
DlPSW7-3
O-1242 Fo|d|ng ma|n scan a||gnment motor /Fr
(M7} abnorma||ty.
The sadd|e st|tch|ng, mu|t|
center fo|d|ng, mu|t| |etter
fo|d|ng and tr|mmer cannot
be used.
DlPSW7-0
DlPSW7-1
DlPSW7-2
DlPSW7-3
O-1243 Fo|d|ng sub scan a||gnment ex|t motor
(M8} abnorma||ty.
O-1244 Sadd|e st|tch|ng a||gnment motor /Rt
(M9} abnorma||ty.
The sadd|e st|tch|ng, mu|t|
center fo|d|ng and tr|mmer
cannot be used.
DlPSW7-0
DlPSW7-1
DlPSW7-3
O-1245 Bund|e arm motor (M10} abnorma||ty.
O-1246 Bund|e c||p motor (M11} abnorma||ty.
O-1247 Bund|e reg|strat|on motor (M12} abnor-
ma||ty.
O-1248 Over|ap motor (M13} abnorma||ty. The sadd|e st|tch|ng, mu|t|
center fo|d|ng, mu|t| |etter
fo|d|ng and tr|mmer cannot
be used.
DlPSW7-0
DlPSW7-1
DlPSW7-2
DlPSW7-3
O-1249 Fo|d|ng ma|n scan a||gnment motor /Rr
(M14} abnorma||ty.
SD O-1250 Stap|er movement motor (M15} abnor-
ma||ty.
The sadd|e st|tch|ng, mu|t|
center fo|d|ng and tr|mmer
cannot be used.
DlPSW7-0
DlPSW7-1
DlPSW7-3
O-1251 Sadd|e st|tch|ng a||gnment motor /|t
(M16} abnorma||ty.
O-1252 Bund|e press movement motor (M17}
abnorma||ty.
O-1253 1st fo|d|ng b|ade motor (M18} abnor-
ma||ty.
The sadd|e st|tch|ng, mu|t|
center fo|d|ng, mu|t| |etter
fo|d|ng and tr|mmer cannot
be used.
DlPSW7-0
DlPSW7-1
DlPSW7-2
DlPSW7-3
O|ass|f|-
cat|on
code Oauses Oontro| dur|ng separat|on D|pSW
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543
F|e|d Serv|ce ver1.0 Sep.2006
SD O-1254 2nd fo|d|ng b|ade motor (M19} abnor-
ma||ty.
The mu|t| |etter fo|d|ng cannot
be used.
DlPSW7-2
O-1255 O||ncher up down motor (M20} abnor-
ma||ty.
The sadd|e st|tch|ng, mu|t|
center fo|d|ng and tr|mmer
cannot be used.
DlPSW7-0
DlPSW7-1
DlPSW7-3
O-1256 Sadd|e st|tch|ng press motor (M21}
abnorma||ty.
O-1257 Bund|e arm rotat|on motor (M22}
abnorma||ty.
O-1258 Bund|e press motor (M23} abnorma||ty.
O-1259 Bund|e press stage up down motor
(M24} abnorma||ty.
O-1260 Gu|de shaft motor (M25} abnorma||ty.
O-1261 Stap|er motor /Rt (M29} abnorma||ty. The Sadd|e st|tch|ng and
tr|mmer cannot be used.
DlPSW7-0
DlPSW7-3
O-1262 Stap|er motor /|t (M30} abnorma||ty.
O-1263 Tr|mmer b|ade motor (M31} abnorma|-
|ty.
The tr|mmer cannot be used. DlPSW7-3
O-1264 Tr|mmer press motor (M32} abnorma|-
|ty.
The sadd|e st|tch|ng, mu|t|
center fo|d|ng and tr|mmer
cannot be used.
DlPSW7-0
DlPSW7-1
DlPSW7-3
O-1265 Bund|e arm ass|st motor (M26} abnor-
ma||ty.
O-1267 Hor|zonta| conveyance motor (M2}
abnorma||ty.
Sub tray, rear paper ex|t and
FS cannot be used.
DlPSW7-4
O-1268 Fo|d|ng entrance motor (M3} abnorma|-
|ty.
The sadd|e st|tch|ng, mu|t|
center fo|d|ng, mu|t| |etter
fo|d|ng and tr|mmer cannot
be used.
DlPSW7-0
DlPSW7-1
DlPSW7-2
DlPSW7-3
O-1269 Fo|d|ng conveyance motor (M4} abnor-
ma||ty.
O-1270 Bund|e ex|t motor (M5} abnorma||ty. The sadd|e st|tch|ng, mu|t|
center fo|d|ng and tr|mmer
cannot be used.
DlPSW7-0
DlPSW7-1
DlPSW7-3
O-1271 Fo|d|ng sub scan a||gnment ex|t motor
(M8} abnorma||ty.
the sadd|e st|tch|ng, mu|t|
center fo|d|ng, mu|t| |etter
fo|d|ng and tr|mmer cannot
be used.
DlPSW7-0
DlPSW7-1
DlPSW7-2
DlPSW7-3
|S O-1301 to
302
|S abnorma||ty (f|rst coup||ng} The f|rst coup|ed |S cannot
be used.
DlPSW6-6
O-1306 to
307
|S abnorma||ty (second coup||ng} The 2nd coup|ed |S cannot
be used.
DlPSW6-7
SD O-1311 Scraps remova| fan motor (FM1} abnor-
ma||ty.
The tr|mmer cannot be used. DlPSW7-3
Ma|n
body
O-D0E0 Hard d|sk |n|t|a||zat|on abnorma||ty. HDD cannot be used.
(HDD |s not connected}
DlPSW18-7
O|ass|f|-
cat|on
code Oauses Oontro| dur|ng separat|on D|pSW
13. MA|FNOTlON OODE
544
F|e|d Serv|ce ver1.0 Sep.2006
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14. PARTS |AYOT DRAWlNG
545
F|e|d Serv|ce ver1.0 Sep.2006
APPENDIX
14. PARTS LAYOUT DRAWING
14.1 Ma|n body
14.1.1 Sw|tch/sensor
A. Ma|n body rear s|de
[1| Encoder sensor /Y1 (PS66} [8| Encoder sensor /K2 (PS73}
[2| Encoder sensor /M1 (PS68} [9| Dehum|d|f|er heater sw|tch (SW3}
[3| Encoder sensor /O1 (PS70} [10| Waste toner fu|| sensor (PS52}
[4| Encoder sensor /K1 (PS72} [11| Waste toner door sensor (PS60}
[5| Encoder sensor /Y2 (PS67} [12| Encoder sensor / be|t 2 (PS75}
[6| Encoder sensor /M2 (PS69} [13| Encoder sensor / be|t 1 (PS74}
[7| Encoder sensor /O2 (PS71}
a03uf5c001ca
[8] [7] [6] [5]
[12] [13]
[4] [9] [10] [11] [3] [2] [1]
14. PARTS |AYOT DRAWlNG
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B. Ma|n body upper surface
[1| Read sw|tch (RS} [4| APS sensor /1 (PS3}
[2| Toner supp|y un|t open/c|ose sensor (PS14} [5| Scanner HP sensor (PS1}
[3| APS sensor /2 (PS4} [6| APS t|m|ng sensor (PS2}
a03uf5c002ca
[2]
[1]
[4]
[6] [5]
[3]
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14. PARTS |AYOT DRAWlNG
547
F|e|d Serv|ce ver1.0 Sep.2006
C. Ma|n body front s|de
D. Ma|n body r|ght s|de
[1| Front door sensor (PS18} [3| Ma|n power sw|tch (SW1}
[2| lnter|ock sw|tch /1 (MS1} [4| Sub power sw|tch (SW2}
[1| Temp/hum|d|ty sensor /1 (TEM/HMS/1}
a03uf5c003ca
[1] [2]
[4] [3]
a03uf5c004ca
[1]
14. PARTS |AYOT DRAWlNG
548
F|e|d Serv|ce ver1.0 Sep.2006
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E. Ins|de of the front of the ma|n body
[1| 1st transfer HP sensor (PS15}
8050fs6604
[1]
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549
F|e|d Serv|ce ver1.0 Sep.2006
F. Wr|te sect|on
NOTE
On|y the wr|te un|t/K equ|ps the TEMSB.
[1| |aser correct|on sensor /Y (PS5} [6| lndex board /M (lNDEB/M}
[2| |aser correct|on sensor /M (PS6} [7| lndex board /O (lNDEB/O}
[3| |aser correct|on sensor /O (PS7} [8| lndex board /K (lNDEB/K}
[4| |aser correct|on sensor /K (PS59} [9| Temperature sensor board (TEMSB}
[5| lndex board /Y (lNDEB/Y}
a03uf5c005ca
[8][7][6][5]
[1] [9] [2][3][4]
14. PARTS |AYOT DRAWlNG
550
F|e|d Serv|ce ver1.0 Sep.2006
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G. Process sect|on
H. Deve|op|ng sect|on
[1| Drum potent|a| sensor /Y (DRPS/Y} [4| Drum potent|a| sensor /K (DRPS/K}
[2| Drum potent|a| sensor /M (DRPS/M} [5| Temp/hum|d|ty sensor /2 (TEM/HMS/2}
[3| Drum potent|a| sensor /O (DRPS/O}
[1| TOR sensor /O (TORS/O} [3| TOR sensor /Y (TORS/Y}
[2| TOR sensor /M (TORS/M} [4| TOR sensor /K (TORS/K}
a03uf5c006ca
[5]
[1]
[2]
[3]
[4]
a03uf5c007ca
[1]
[2]
[3]
[4]
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14. PARTS |AYOT DRAWlNG
551
F|e|d Serv|ce ver1.0 Sep.2006
I. Image correct|on un|t
J. Toner supp|y sect|on
[1| Oo|or reg|strat|on sensor /Fr (PS8} [2| Oo|or reg|strat|on sensor /Rr (PS9}
[3| PGO sensor (PS11}
[1| P|ezoe|ectr|c sensor /O (PZS/O} [4| P|ezoe|ectr|c sensor /K (PZS/K}
[2| P|ezoe|ectr|c sensor /M (PZS/M} [5| lnter|ock sw|tch /2 (MS2}
[3| P|ezoe|ectr|c sensor /Y (PZS/Y} [6| Toner supp|y door open/c|ose sensor
(PS54}
8050fs6608 [3]
[1] [2]
a03uf5c008ca
[1]
[2]
[3]
[4]
[5]
[6]
14. PARTS |AYOT DRAWlNG
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F|e|d Serv|ce ver1.0 Sep.2006
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K. Tray 1, 2, 3
L. Bypass tray
[1| Paper feed sensor /1 (PS29} [12| Paper near empty sensor /3 (PS44}
[2| Paper feed sensor /2 (PS35} [13| Paper s|ze sensor /Fr1 (PS33}
[3| Paper feed sensor /3 (PS41} [14| Paper s|ze sensor /Fr2 (PS39}
[4| Paper empty sensor /1 (PS31} [15| Paper s|ze sensor /Fr3 (PS45}
[5| Paper empty sensor /2 (PS37} [16| Paper s|ze sensor /Rr1 (PS34}
[6| Paper empty sensor /3 (PS43} [17| Paper s|ze sensor /Rr2 (PS40}
[7| pper ||m|t sensor /1 (PS30} [18| Paper s|ze sensor /Rr3 (PS46}
[8| pper ||m|t sensor /2 (PS36} [19| Paper s|ze vR /1 (vR1}
[9| pper ||m|t sensor /3 (PS42} [20| Paper s|ze vR /2 (vR2}
[10| Paper near empty sensor /1 (PS32} [21| Paper s|ze vR /3 (vR3}
[11| Paper near empty sensor /2 (PS38}
[1| Paper s|ze sensor /BP2 (PS49} [3| Paper s|ze vR /BP (vR4}
[2| Paper empty sensor /BP (PS47} [4| Paper s|ze sensor /BP1 (PS48}
[18] [17] [16] [15] [14] [13] [12] [11] [10]
[19] [20] [21]
a03uf5c009ca
[9] [8] [7]
[3] [2] [1]
[4] [5] [6]
8050fs6610
[4] [3] [2] [1]
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14. PARTS |AYOT DRAWlNG
553
F|e|d Serv|ce ver1.0 Sep.2006
M. Vert|ca| conveyance sect|on
[1| vert|ca| conveyance sensor (PS50} [2| vert|ca| conveyance door sensor (PS51}
a03uf5c010ca
[1]
[2]
14. PARTS |AYOT DRAWlNG
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F|e|d Serv|ce ver1.0 Sep.2006
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N. ADU sect|on
[1| lntermed|ate conveyance sensor /1 (PS27} [9| Reverse/ex|t sensor (PS19}
[2| lntermed|ate conveyance sensor /2 (PS28} [10| Decur|er sensor (PS62}
[3| AD pre-reg|strat|on sensor (PS23} [11| |ead|ng edge sensor (PS63}
[4| AD reverse sensor (PS21} [12| Reg|strat|on sensor (PS22}
[5| AD center|ng sensor (PS65} [13| Reg|strat|on temperature sensor (TEMS1}
[6| AD stop sensor (PS20} [14| Paper feed sensor /BP (PS26}
[7| AD conveyance sensor (PS61} [15| pper ||m|t sensor /BP (PS25}
[8| 2nd transfer HP sensor (PS24}
a03uf5c011ca
[9]
[10]
[7] [3] [2] [1]
[15]
[14]
[6] [5] [4]
[13] [12] [11]
[8]
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555
F|e|d Serv|ce ver1.0 Sep.2006
O. Paper ex|t sect|on (Ma|n body |eft s|de|
P. Fus|ng sect|on
[1| Paper ex|t sensor (PS13} [2| Paper ex|t pressure sensor (PS10}
[1| Temperature sensor /4 (TEMS/4} [6| Fus|ng paper ex|t sensor (PS17}
[2| Temperature sensor /2 (TEMS/2} [7| Temperature sensor /3 (TEMS/3}
[3| Fus|ng |oop sensor (PS64} [8| Temperature sensor /1 (TEMS/1}
[4| Thermostat /3 (TS3} [9| Thermostat /1 (TS1}
[5| Fus|ng re|ease home sensor (PS16} [10| Thermostat /2 (TS2}
a03uf5c012ca
[1]
[2]
a03uf5c013ca
[7] [8] [9] [10]
[5] [6] [4] [3] [2] [1]
14. PARTS |AYOT DRAWlNG
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Q. OT
[1| Paper ex|t fu|| sensor (PS12}
a03uf5c014ca
[1]
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14. PARTS |AYOT DRAWlNG
557
F|e|d Serv|ce ver1.0 Sep.2006
14.1.2 Load
A. Ma|n body rear s|de
[1| 1st transfer pressure/re|ease motor (M19} [14| Deve|op|ng motor /K (M23}
[2| Drum motor /Y (M14} [15| Deve|op|ng motor /O (M22}
[3| Drum motor /M (M15} [16| Deve|op|ng motor /M (M21}
[4| Drum motor /O (M16} [17| Scanner motor (M1}
[5| Drum motor /K (M17} [18| Deve|op|ng motor /Y (M20}
[6| Fus|ng be|t vent||at|on fan (M10} [19| Drum fan /2 (M13}
[7| DOPS fan (M42} [20| Drum fan /1 (M12}
[8| lPB fan /1 (M24} [21| Fus|ng vent||at|on fan (M37}
[9| lPB fan /2 (M25} [22| Deodor|zat|on fan (M36}
[10| Paper ||ft motor /1 (M38} [23| Paper ex|t motor (M54}
[11| Paper ||ft motor /2 (M39} [24| Decur|er motor (M55}
[12| Paper ||ft motor /3 (M40} [25| Transfer be|t motor (M18}
[13| Paper feed motor (M41}
a03uf5c015ca
[13]
[12] [11] [10] [9] [7] [8] [6]
[2] [3] [4] [5] [1]
[14] [15] [16] [17] [18] [19] [20] [21] [22]
[23]
[24] [25]
14. PARTS |AYOT DRAWlNG
558
F|e|d Serv|ce ver1.0 Sep.2006
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B. Ma|n body upper surface
C. Ma|n body front s|de
[1| Scanner fan (M2} [2| Exposure |amp (|1}
[1| Transfer be|t fan (M11}
a03uf5c016ca
[1]
[2]
a03uf5c017ca
[1]
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14. PARTS |AYOT DRAWlNG
559
F|e|d Serv|ce ver1.0 Sep.2006
D. Ma|n body r|ght s|de
[1| Ma|n body fan (M47} [5| Wr|t|ng |ntake fan /2 (M44}
[2| Deve|op|ng fan /1 (M45} [6| Deve|opo|ng fan /3 (M64}
[3| Deve|op|ng fan /2 (M46} [7| Wr|t|ng |ntake fan /1 (M43}
[4| Dehum|d|f|er heater (HTR}
a03uf5c018ca
[1]
[2]
[3]
[6]
[7]
[5]
[4]
14. PARTS |AYOT DRAWlNG
560
F|e|d Serv|ce ver1.0 Sep.2006
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E. Ma|n body |eft s|de
[1| Tuck|ng fan /3 (M28} [4| Paper ex|t fan /3 (M63}
[2| Tuck|ng fan /2 (M27} [5| Paper ex|t fan /2 (M62}
[3| Tuck|ng fan /1 (M26} [6| Paper ex|t fan /1 (M61}
a03uf5c019ca
[1] [2] [3]
[6] [5] [4]
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14. PARTS |AYOT DRAWlNG
561
F|e|d Serv|ce ver1.0 Sep.2006
F. Wr|te sect|on
G. Process sect|on
[1| Po|ygon motor /Y (M3} [5| |aser correct|on motor /Y (M7}
[2| Po|ygon motor /M (M4} [6| |aser correct|on motor /M (M8}
[3| Po|ygon motor /O (M5} [7| |aser correct|on motor /O (M9}
[4| Po|ygon motor /K (M6} [8| |aser correct|on motor /K (M58}
[1| Erase |amp /Y (E|/Y} [4| Erase |amp /K (E|/K}
[2| Erase |amp /M (E|/M} [5| Be|t separat|on c|aw so|eno|d (SD1}
[3| Erase |amp /O (E|/O}
a03uf5c020ca
[1]
[2]
[3]
[4]
[8]
[7]
[6]
[5]
a03uf5c021ca
[4]
[3]
[2]
[1]
[5]
14. PARTS |AYOT DRAWlNG
562
F|e|d Serv|ce ver1.0 Sep.2006
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H. Image correct|on un|t
I. Toner supp|y sect|on
[1| PGO shutter so|eno|d (SD3} [2| Oo|or reg|strat|on shutter so|eno|d (SD2}
[1| Toner bott|e c|utch /M (MO15} [6| Toner supp|y motor /O (M51}
[2| Toner bott|e motor (M53} [7| Toner supp|y motor /M (M50}
[3| Toner bott|e c|utch /O (MO16} [8| Oharge |ntake fan (M48}
[4| Toner bott|e c|utch /K (MO17} [9| Toner supp|y motor /Y (M49}
[5| Toner supp|y motor /K (M52} [10| Toner bott|e c|utch /Y (MO14}
8050fs6620
[1] [2]
[3]
[1]
[2]
[4] [5] [6] [7] [8]
[9] [10]
8050fs6621
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14. PARTS |AYOT DRAWlNG
563
F|e|d Serv|ce ver1.0 Sep.2006
J. Tray 1, 2, 3
K. Vert|ca| conveyance sect|on
[1| P|ck-up so|eno|d /1 (SD7} [6| Paper feed c|utch /3 (MO11}
[2| P|ck-up so|eno|d /2 (SD8} [7| Pre-reg|strat|on c|utch /1 (MO8}
[3| P|ck-up so|eno|d /3 (SD9} [8| Pre-reg|strat|on c|utch /2 (MO10}
[4| Paper feed c|utch /1 (MO7} [9| Pre-reg|strat|on c|utch /3 (MO12}
[5| Paper feed c|utch /2 (MO9}
[1| lntermed|ate conveyance c|utch /1 (MO13}
a03uf5c022ca
[6] [5] [4]
[3] [2] [1]
[7] [8] [9]
a03uf5c023ca
[1]
14. PARTS |AYOT DRAWlNG
564
F|e|d Serv|ce ver1.0 Sep.2006
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L. ADU sect|on
[1| 2nd transfer pressure/re|ease motor (M34} [11| AD conveyance c|utch /3 (MO3}
[2| Reg|strat|on motor (M30} [12| AD conveyance c|utch /2 (MO2}
[3| P|ck-up so|eno|d /BP (SD5} [13| AD gate so|eno|d (SD10}
[4| Paper feed c|utch /BP (MO6} [14| Reverse/ex|t motor (M33}
[5| Paper ||ft motor /BP (M35} [15| AD conveyance c|utch /1 (MO1}
[6| lntermed|ate conveyance c|utch /2 (MO4} [16| Paper ex|t so|eno|d (SD4}
[7| lntermed|ate conveyance c|utch /3 (MO5} [17| AD fan /1 (M66}
[8| |oop motor (M31} [18| AD reverse motor (M32}
[9| AD pre-reg|strat|on c|utch (MO18} [19| AD |oop motor (M57}
[10| AD |ock so|eno|d (SD6} [20| AD fan /2 (M67}
a03uf5c024ca
[1]
[2]
[3]
[4]
[5]
[6] [7] [8] [9] [10] [11] [12]
[20]
[13]
[14]
[15]
[16]
[17] [18] [19]
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14. PARTS |AYOT DRAWlNG
565
F|e|d Serv|ce ver1.0 Sep.2006
M. Fus|ng sect|on
[1| Fus|ng heater |amp /1 (|2} [4| Fus|ng heater |amp /4 (|5}
[2| Fus|ng heater |amp /2 (|3} [5| Fus|ng motor (M29}
[3| Fus|ng heater |amp /3 (|4} [6| Fus|ng fan /|w (M65}
a03uf5c025ca
[6] [5] [4]
[1] [2] [3]
14. PARTS |AYOT DRAWlNG
566
F|e|d Serv|ce ver1.0 Sep.2006
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14.1.3 Boards and others
A. Ma|n body rear s|de
*1 On|y for Europe spec.
[1| AO dr|ve board (AODB} [12| Overa|| contro| board (OAOB}
[2| O|rcu|t breaker /1 (OBR/1} [13| NvRAM board (NRB}
[3| O|rcu|t breaker /2 (OBR/2} [14| HDD /M (HDD/M}
[4| No|se f||ter (NF} [15| HDD /Y (HDD/Y}
[5| Fus|ng contro| board /1 (FSOB/1}*1 [16| Key counter (KOT}
[6| DO power supp|y /2 (DOPS/2} [17| H|gh vo|tage un|t /1 (Hv/1}
[7| DO power supp|y /1 (DOPS/1} [18| l/F board (lFB}
[8| lmage process|ng board (lPB} [19| Scanner dr|ve board (SODB}
[9| HDD /O (HDD/O} [20| Pr|nter contro| board (PROB}
[10| lmage memory contro| board (lMOB} [21| Fus|ng contro| board /2 (FSOB/2}*1
[11| HDD /K (HDD/K} [22| H|gh vo|tage un|t /2 (Hv/2}
a03uf5c026ca
[14] [13] [15]
[2]
[1]
[3] [4]
[10] [11]
[12]
[9]
[5] [6] [7] [18] [8]
[16] [17] [19] [22] [20] [21]
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14. PARTS |AYOT DRAWlNG
567
F|e|d Serv|ce ver1.0 Sep.2006
B. Ma|n body upper surface
C. Ma|n body front s|de
[1| lnverter board /1 (lNvB/1} [2| OOD board (OODB}
[1| Tota| counter /1 (TOT/1} [2| Tota| counter /2 (TOT/2}
a03uf5c027ca
[1]
[2]
a03uf5c028ca
[1]
[2]
14. PARTS |AYOT DRAWlNG
568
F|e|d Serv|ce ver1.0 Sep.2006
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D. Wr|te sect|on
E. Process sect|on
[1| |aser dr|ve board /Y (|ASDB/Y} [3| |aser dr|ve board /O (|ASDB/O}
[2| |aser dr|ve board /M (|ASDB/M} [4| |aser dr|ve board /K (|ASDB/K}
[1| Drum potent|a| sensor board /Y (DRPSB/Y} [3| Drum potent|a| sensor board /O (DRPSB/O}
[2| Drum potent|a| sensor board /M (DRPSB/M} [4| Drum potent|a| sensor board /K (DRPSB/K}
a03uf5c029ca
[1][2][3][4]
a03uf5c030ca
[1]
[2]
[3]
[4]
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14. PARTS |AYOT DRAWlNG
569
F|e|d Serv|ce ver1.0 Sep.2006
F. Image correct|on un|t
G. Toner supp|y sect|on
[1| Oo|or reg|strat|on board /Fr (ORB/Fr} [2| Oo|or reg|strat|on board /Rr (ORB/Rr}
[1| Toner supp|y dr|ve board (TSDB}
a03uf5c031ca
[2]
[1]
[1] 8050fs6628
14. PARTS |AYOT DRAWlNG
570
F|e|d Serv|ce ver1.0 Sep.2006
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H. ADU sect|on
I. Operat|on sect|on
[1| Oonveyance dr|ve board (ODB}
[1| |OD board (|ODB} [4| Operat|on board /1 (OB/1}
[2| Operat|on key board (OKB} [5| Operat|on board /2 (OB/2}
[3| Operat|on board /3 (OB/3} [6| lnverter board /2 (lNvB/1}
a03uf5c032ca
[1]
a03uf5c033ca
[5]
[6]
[1]
[2]
[3]
[4]
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14. PARTS |AYOT DRAWlNG
571
F|e|d Serv|ce ver1.0 Sep.2006
14.2 DF
[1| Paper feed motor (M301} [11| S|ze sensor /Rt (PS310}
[2| Paper feed cover sensor (PS303} [12| S|ze sensor /|t (PS309}
[3| Oonveyance motor (M302} [13| S|ze sensor board (SSB}
[4| DF contro| board (DFOB} [14| S|ze vR (vR301}
[5| Reverse/paper ex|t motor (M303} [15| Paper ex|t cover sensor (PS307}
[6| Tray open/c|ose sensor (PS308} [16| Reg|strat|on c|utch (MO301}
[7| Reverse sensor (PS305} [17| No paper sensor (PS304}
[8| Paper ex|t sensor (PS306} [18| Reg|strat|on sensor (PS301}
[9| Paper ex|t so|eno|d (SD301} [19| T|m|ng sensor (PS302}
[10| Reverse so|eno|d (SD302}
a052f5c001ca
[19] [18] [17] [16] [15] [14] [13] [12] [11] [8] [7]
[9]
[10]
[1] [2] [3] [4] [5] [6]
14. PARTS |AYOT DRAWlNG
572
F|e|d Serv|ce ver1.0 Sep.2006
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14.3 PF
A. Conf|gurat|on front s|de
[1| Dehum|d|f|er heater /1 (HTR1} [4| Front door open/c|ose sensor (PS23}
[2| Dehum|d|f|er heater /2 (HTR2} [5| Front door open/c|ose sw|tch (SW1}
[3| Tray |ock so|eno|d /2 (SD8} [6| Tray |ock so|eno|d /1 (SD4}
a03xf5c001ca
[1]
[2]
[3]
[4]
[5]
[6]
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14. PARTS |AYOT DRAWlNG
573
F|e|d Serv|ce ver1.0 Sep.2006
B. Conf|gurat|on rear s|de
[1| vent||at|on fan /1 (FM10} [12| Paper ||ft motor /2 (M3}
[2| vent||at|on fan /2 (FM9} [13| Paper feed motor (M1}
[3| vert|ca| conveyance c|utch /1 (MO7} [14| AO dr|ve board (AODB}
[4| vert|ca| conveyance c|utch /2 (MO8} [15| Fan heater /p (HTR3}
[5| Temperature-hum|d|ty sensor (TEM/HMS} Fan heater /|w (HTR4}
[6| Paper ||ft motor /1 (M2} [16| Temperature sensor /3 (TEMS/3}
[7| vert|ca| conveyance c|utch /3 (MO9} Temperature sensor /4 (TEMS/4}
[8| Hor|zonta| conveyance c|utch /1 (MO10} [17| Dehum|d|f|er fan /1 (FM11}
[9| Pre-reg|strat|on c|utch (MO12} Dehum|d|f|er fan /3 (FM13}
[10| Hor|zonta| conveyance c|utch /2 (MO11} [18| Dehum|d|f|er fan /2 (FM12}
[11| PF dr|ve board (PFDB} Dehum|d|f|er fan /4 (FM14}
a03xf5c002ca
[15]
[14] [13] [12]
[11]
[10]
[9]
[8]
[7]
[6]
[5]
[4]
[3]
[2]
[1]
[18] [17] [16]
14. PARTS |AYOT DRAWlNG
574
F|e|d Serv|ce ver1.0 Sep.2006
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C. Vert|ca| conveyance sect|on
[1| vert|ca| conveyance door sensor (PS24} [3| vert|ca| conveyance sensor /2 (PS16}
[2| vert|ca| conveyance sensor /1 (PS17} [4| vert|ca| conveyance sensor /3 (PS15}
a03xf5c003ca
[1]
[2]
[3]
[4]
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14. PARTS |AYOT DRAWlNG
575
F|e|d Serv|ce ver1.0 Sep.2006
D. Hor|zonta| conveyance sect|on
[1| Hor|zonta| conveyance sensor /1 (PS18} [5| Mu|t| feed detect|on board /S (MFDTB/S}
[2| Pre-reg|strat|on sensor (PS20} [6| Hor|zonta| conveyance sensor /2 (PS19}
[3| Oenter|ng sensor (PS25} [7| Hor|zonta| conveyance door sensor /1 (PS21}
[4| Mu|t| feed detect|on board /R (MFDTB/R} [8| Hor|zonta| conveyance door sensor /2 (PS22}
a03xf5c004ca
[8]
[7]
[2]
[3]
[4]
[5]
[6]
[1]
14. PARTS |AYOT DRAWlNG
576
F|e|d Serv|ce ver1.0 Sep.2006
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E. Tray sect|on 1
[1| P|ck-up so|eno|d /1 (SD1} [5| pper ||m|t sensor /1 (PS1}
P|ck-up so|eno|d /2 (SD5} pper ||m|t sensor /2 (PS9}
[2| Paper empty sensor /1 (PS3} [6| Separat|on c|utch /1 (MO2}
Paper empty sensor /2 (PS11} Separat|on c|utch /2 (MO5}
[3| Rema|n|ng paper vR/1 (vR2} [7| Paper feed c|utch /1 (MO1}
Rema|n|ng paper vR/2 (vR4} Paper feed c|utch /2 (MO4}
[4| Paper feed sensor /1 (PS2}
Paper feed sensor /2 (PS10}
a03xf5c005ca
[7]
[2]
[3]
[4]
[5]
[6]
[1]
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14. PARTS |AYOT DRAWlNG
577
F|e|d Serv|ce ver1.0 Sep.2006
F. Tray sect|on 2
[1| Paper s|ze sensor /Rr1 (PS8} [8| Temperature sensor /1 (TEMS/1}
Paper s|ze sensor /Rr2 (PS16} Temperature sensor /2 (TEMS/2}
[2| Paper feed ass|st fan /Rr12 (FM4} [9| Tray |ock re|ease sensor /1 (PS4}
Paper feed ass|st fan /Rr22 (FM8} Tray |ock re|ease sensor /2 (PS12}
[3| Paper feed ass|st fan /Rr11 (FM2} [10| Paper s|ze sensor /Fr1 (PS7}
Paper feed ass|st fan /Rr21 (FM6} Paper s|ze sensor /Fr2 (PS15}
[4| Shutter so|eno|d /Rr1 (SD3} [11| Paper feed ass|st fan /Fr12 (FM3}
Shutter so|eno|d /Rr2 (SD7} Paper feed ass|st fan /Fr22 (FM7}
[5| Paper s|ze vR /1 (vR1} [12| Shutter so|eno|d /Fr1 (SD2}
Paper s|ze vR /2 (vR3} Shutter so|eno|d /Fr2 (SD6}
[6| Paper s|ze sensor /Rt1 (PS5} [13| Paper feed ass|st fan /Fr11 (FM1}
Paper s|ze sensor /Rt2 (PS13} Paper feed ass|st fan /Fr21 (FM5}
[7| Paper s|ze sensor /|t1 (PS6} [14| Front s|de d|rect|on
Paper s|ze sensor /|t2 (PS14}
a03xf5c006ca
[2]
[3]
[4]
[1]
[9]
[8]
[7]
[6]
[5]
[13]
[11]
[12]
[10]
[14]
14. PARTS |AYOT DRAWlNG
578
F|e|d Serv|ce ver1.0 Sep.2006
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14.4 LU
A. Paper feed / up/down sect|on
[1| pper ||m|t sensor (PS109} [12| Rema|n|ng paper sensor /2 (PS103}
[2| Pre-reg|strat|on sensor (PS106} [13| Rema|n|ng paper sensor /1 (PS102}
[3| | ex|t sensor (PS107} [14| Paper ||ft motor (M100}
[4| Paper empty sensor (PS108} [15| lnter|ock sw|tch /2 (MS2}
[5| Pre-reg|strat|on c|utch (MO102} [16| pper door sensor (PS100}
[6| Paper feed motor (M1} [17| Tray down sw|tch (SW100}
[7| | dr|ve board (|DB} [18| P|ck-up so|eno|d (SD100}
[8| Paper feed c|utch (MO101} [19| lnter|ock sw|tch /1 (MS1}
[9| HT-503 [20| Front door sensor (PS115}
[10| Rema|n|ng paper sensor /4 (PS105} [21| Oenter|ng sensor (PS1}
[11| Rema|n|ng paper sensor /3 (PS104}
[13] [12]
[14]
[15] [16] [17] [18] [19] [20]
[21]
[1]
[2]
[3]
[4]
[5] [6] [7] [8] [9]
[10]
[11]
a03wf5c001ca
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14. PARTS |AYOT DRAWlNG
579
F|e|d Serv|ce ver1.0 Sep.2006
B. Ins|de
[1| Paper feed ass|st fan /Rr (FM2} [5| Temperature sensor /1 (TEMS1}
[2| Dehum|d|f|er heater /1 (HTR1} [6| Paper feed ass|st fan /Fr (FM1}
[3| Paper s|ze sensor /Rr (PS110} [7| Paper s|ze vR (vR1}
[4| Paper s|ze sensor Fr (PS111}
[7]
[1]
[2]
[3] [4]
[5]
[6]
a03wf5c002ca
14. PARTS |AYOT DRAWlNG
580
F|e|d Serv|ce ver1.0 Sep.2006
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C. HT-503
[1| Dehum|d|f|er heater /3 (HTR2} [4| Dehum|d|f|er fan /1 (FM3}
[2| Temperature sensor /2 (TEMS2} [5| Dehum|d|f|er fan /2 (FM4}
[3| AO dr|ve board (AODB}
[1]
[2]
[3]
[4]
[5]
a03wf5c003ca
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14. PARTS |AYOT DRAWlNG
581
F|e|d Serv|ce ver1.0 Sep.2006
14.5 RU
A. Conveyance sect|on
[1| lntermed|ate sensor (PS2} [7| vent||at|on ass|st fan /2 (M7}
[2| Decur|er gate so|eno|d /1 (SD2} [8| Paper fan /3 (M4}
[3| Paper ex|t motor (M5} [9| Entrance sensor (PS1}
[4| Decur|er gate so|eno|d /2 (SD3} [10| vent||at|on ass|st fan /1 (M6}
[5| Paper ex|t sensor (PS3} [11| Paper fan /1 (M2}
[6| Entrance conveyance motor (M1} [12| Paper fan /2 (M3}
a04jf5c001ca
[10] [11] [12] [1]
[2]
[3]
[4]
[5]
[6]
[7] [8]
[9]
14. PARTS |AYOT DRAWlNG
582
F|e|d Serv|ce ver1.0 Sep.2006
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B. Power source sect|on
[1| No|se f||ter (NF1} (R-504 on|y} [5| O|rcu|t breaker /1 (OBR1} (R-504 on|y}
[2| lnter|ock sw|tch (MS1} [6| R contro| board (ROB}
[3| DO power supp|y (DOPS} (R-504 on|y} [7| O|rcu|t breaker /2 (OBR2} (R-504 on|y}
[4| Re|ay (R|1} (R-504 on|y}
a04jf5c002ca
[6] [7] [1] [2]
[3] [4] [5]
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14. PARTS |AYOT DRAWlNG
583
F|e|d Serv|ce ver1.0 Sep.2006
14.6 FD
A. Conveyance sect|on front s|de/r|ght s|de
[1| Mu|t| feed detect|on board /1 (MFDB1} [7| Door sw|tch (MS1}
[2| FD entrance sensor (PS1} [8| Jam |nd|cator board (JAMlB}
[3| Ro||er so|eno|d /1 (SD5} [9| Temperature sensor board (TSB}
[4| Ro||er so|eno|d /2 (SD6} [10| Mu|t| feed detect|on board /2 (MFDB2}
[5| Ro||er so|eno|d /3 (SD7} [11| Pl ex|t sensor (PS4}
[6| Ro||er so|eno|d /4 (SD8} [12| FD operat|on board (FDOB}
[1]
[2]
[3]
[4]
[5]
[6]
[8]
[7]
[11] [10] [9] [12]
fd501fs5001c
14. PARTS |AYOT DRAWlNG
584
F|e|d Serv|ce ver1.0 Sep.2006
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B. Major boards |n the power source sect|on
[1| Pl dr|ve board (PlDB} [7| No|se f||ter (NF1}
[2| FD contro| board (FDOB} [8| ln|et
[3| Punch dr|ve board (PDB} [9| O|rcu|t breaker /1 (OBR1}
[4| DO power supp|y (DOPS} [10| O|rcu|t breaker /2 (OBR2}
[5| Fo|d|ng dr|ve board (FDB} [11| Re|ay (R|1}
[6| Out|et
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[11]
[9] [8] [10] fd501fs5002c
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14. PARTS |AYOT DRAWlNG
585
F|e|d Serv|ce ver1.0 Sep.2006
C. Conveyance sect|on rear s|de/|eft s|de
[1| Sub tray paper fu|| sensor (PS46} [11| Tray up down motor (M11}
[2| Paper ex|t so|eno|d (SD12} [12| | s|ze gate so|eno|d (SD4}
[3| Sub tray paper ex|t sensor (PS16} [13| S s|ze gate so|eno|d (SD3}
[4| Sub tray paper fu|| sensor (PS17} [14| A||gnment motor (M12}
[5| Ma|n tray paper ex|t sensor (PS18} [15| Punch conveyance motor (M2}
[6| Ma|n tray upper ||m|t sensor (PS20} [16| lntermed|ate conveyance motor (M3}
[7| Sub tray gate so|eno|d (SD9} [17| Entrance gate so|eno|d (SD1}
[8| Ma|n tray empty sensor (PS23} [18| Entrance conveyance motor (M1}
[9| Ma|n tray fo|d|ng paper fu|| sensor (PS7} [19| Ma|n tray paper ex|t motor (M17}
[10| Ma|n tray |ower ||m|t sensor (PS22}
[6] [5]
[15]
[16]
[17]
[18]
[19]
[14]
[13]
[12]
[2]
[7]
[8]
[10] [9] [11]
[3] [4]
[1]
fd501fs5003c
14. PARTS |AYOT DRAWlNG
586
F|e|d Serv|ce ver1.0 Sep.2006
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D. PI rear s|de
E. PI upper surface
[1| Paper ||ft motor /p (M8} [5| Pl reg|strat|on c|utch /|w (O|2}
[2| Pl ||ft p|ate home sensor /p (PS34} [6| Pl conveyance sensor /p (PS31}
[3| Paper ||ft motor /|w (M9} [7| Pl conveyance motor (M7}
[4| Pl ||ft p|ate home sensor /|w (PS40} [8| Pl reg|strat|on c|utch /p (O|1}
[1| Pl paper set sensor /p (PS44} [8| Pl paper empty sensor /|w (PS39}
[2| S s|ze sensor /p (PS36} [9| Pl conveyance sensor /|w (PS37}
[3| Pl max paper s|ze sensor /p (PS47} [10| Pl upper ||m|t sensor /|w (PS38}
[4| | s|ze sensor /p (PS35} [11| Pl upper ||m|t sensor /p (PS32}
[5| Paper s|ze vR /p (vR31} [12| Pl p|ck-up so|eno|d /|w (SD14}
[6| Pl cover open/c|ose sensor (PS43} [13| Pl p|ck-up so|eno|d /p (SD13}
[7| Pl paper empty sensor /p (PS33}
[1] [2] [3] [8] [7] [6]
[5]
[4]
fd501fs5004c
[7] [8]
[3] [2] [1] [4] [5]
[6]
[11] [12] [13] [10] [9] fd501fs5005c
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14. PARTS |AYOT DRAWlNG
587
F|e|d Serv|ce ver1.0 Sep.2006
F. PI |ower tray
[1| Pl paper set sensor /|w (PS45} [4| | s|ze sensor /|w (PS41}
[2| Paper s|ze vR /|w (vR32} [5| Pl max paper s|ze sensor /|w (PS48}
[3| S s|ze sensor /|w (PS42}
[2] [1] [3] [5] [4] fd501fs5006c
14. PARTS |AYOT DRAWlNG
588
F|e|d Serv|ce ver1.0 Sep.2006
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G. Punch sect|on
[1| Punch reg|strat|on home sensor (PS11} [7| Punch conveyance sensor (PS5}
[2| Punch motor (M10} [8| Punch scraps box set sensor (PS12}
[3| 3 ho|es/4 ho|es home sensor (PS9} [9| A||gnment p|ate home sensor (PS10}
[4| 2 ho|es punch home sensor (PS8} [10| Punch scraps fu|| sensor (PS26}
[5| Punch reg|strat|on motor (M13} [11| Fo|d|ng ex|t sensor (PS2}
[6| Punch reg|strat|on sensor (PS6} [12| lntermed|ate conveyance sensor (PS13}
[1]
[2]
[3]
[12]
[11]
[10]
[9]
[8]
[5] [4] [6] [7] fd501fs5007c
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14. PARTS |AYOT DRAWlNG
589
F|e|d Serv|ce ver1.0 Sep.2006
H. Fo|d|ng un|t front s|de/r|ght s|de
[1| S s|ze conveyance sensor (PS58} [6| 1st fo|d|ng re|ease motor (M14}
[2| 2nd fo|d|ng ro||er so|eno|d (SD18} [7| 2nd fo|d|ng re|ease motor (M15}
[3| Fo|d|ng entrance sensor (PS52} [8| 2nd fo|d|ng cam home sensor (PS56}
[4| 1st fo|d|ng conveyance sensor (PS51} [9| 3rd fo|d|ng re|ease motor (M16}
[5| 1st fo|d|ng cam home sensor (PS55} [10| 3rd fo|d|ng cam home sensor (PS57}
[1]
[2]
[3]
[4]
[5] [6]
[7]
[8]
[9]
[10]
fd501fs5008c
14. PARTS |AYOT DRAWlNG
590
F|e|d Serv|ce ver1.0 Sep.2006
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I. Fo|d|ng un|t rear s|de/|eft s|de
[1| 3rd fo|d|ng conveyance sensor (PS54} [4| 2nd fo|d|ng motor (M5}
[2| 2nd fo|d|ng conveyance sensor (PS53} [5| Fo|d|ng gate so|eno|d (SD15}
[3| 1st fo|d|ng motor (M4} [6| 3rd fo|d|ng motor (M6}
[4]
[5]
[6]
[3]
[1] [2]
fd501fs5009c
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14. PARTS |AYOT DRAWlNG
591
F|e|d Serv|ce ver1.0 Sep.2006
14.7 LS
A. Front s|de
[1| Entrance conveyance |ock so|eno|d (SD5} [13| Gr|p conveyance home sensor (PS5}
[2| Entrance sensor (PS4} [14| Re|ay board /1 (R|B/1}
[3| Paper press so|eno|d /1 (SD6} [15| Sh|ft un|t home sensor (PS11}
[4| Paper coo||ng fan motor /Rr (FM5} [16| Stacker tray set |ED (|ED1}
[5| Paper coo||ng fan motor /M| (FM3} [17| A||gnment p|ate home sensor (PS12}
[6| Paper coo||ng fan motor /Fr (FM1} [18| Ooup||ng conveyance |ock so|eno|d (SD11}
(|S-501 on|y}
[7| Front door |ock so|eno|d (SD4}
[8| Front door sw|tch (MS1} [19| Paper press so|eno|d /2 (SD7}
[9| Hand cart set sw|tch (RS1} [20| A||gnment motor (M7}
[10| Stacker tray set sensor (PS1} [21| 2nd gate so|eno|d (SD10} (|S-501 on|y}
[11| Stacker tray upper ||m|t sensor (PS3} [22| Ooup||ng conveyance motor (M6} (|S-502 on|y}
[12| Paper detect|on sensor (PS19}
[18] [19] [20] [21] [22]
[3]
[4]
[5]
[6]
[7]
[2]
[1]
[10] [9] [8]
[13] [12] [11]
[15] [14] [16] [17]
ls502fs5013c
14. PARTS |AYOT DRAWlNG
592
F|e|d Serv|ce ver1.0 Sep.2006
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B. Upper surface
[1| Oonveyance sensor /3 (PS17} (|S-501 on|y} [7| Paper coo||ng fan motor /1 (FM2}
[2| Jam |nd|cat|on board (JAMlB} [8| Stacker tray operat|on board (TOB}
[3| Ooup||ng ex|t sensor (PS18} (|S-501 on|y} [9| Oonveyance sensor /1 (PS7}
[4| JAM door sw|tch (RS2} (|S-501 on|y} [10| Sub tray fu|| sensor (PS9}
[5| Sub tray door sensor (PS8} [11| Sub tray ex|t sensor (PS10}
[6| Paper coo||ng fan motor /2 (FM6} [12| Oonveyance sensor /2 (PS16} (|S-501 on|y}
[6] [7] [8] [5] [4] [3]
[9] [10] [11] [12] [1] [2]
ls502fs5002c
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14. PARTS |AYOT DRAWlNG
593
F|e|d Serv|ce ver1.0 Sep.2006
C. Rear s|de
[1| Sh|ft un|t motor (M5} [11| 2,000 sheets stacked sensor (PS13}
[2| Stacker tray upper ||m|t sw|tch (MS2} [12| ln|et (|S-501 on|y}
[3| Gr|p conveyance motor (M4} [13| Stacker tray up down motor (M1}
[4| Ooup||ng conveyance motor (M6} (|S-501 on|y} [14| Stacker tray encoder sensor (PS2}
[5| |S contro| board (|SOB} [15| Job part|t|on so|eno|d (SD2}
[6| DO power supp|y (DOPS} (|S-501 on|y} [16| 1st gate so|eno|d (SD1}
[7| Stacker tray |ower ||m|t sw|tch (MS3} [17| Oonveyance motor (M2}
[8| Out|et (|S-501 on|y} [18| Sub tray ex|t motor (M3}
[9| Stacker tray arm re|ease sensor (PS15} [19| Motor coo||ng fan motor (FM4}
[10| 5,000 sheets stacked sensor (PS14} [20| Rear stopper so|eno|d (SD3}
[20]
[19]
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[12] [10] [11] [9] [8]
[13]
[14]
[15]
[16]
[17]
[18]
ls502fs5003c
14. PARTS |AYOT DRAWlNG
594
F|e|d Serv|ce ver1.0 Sep.2006
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D. Sh|ft un|t
[1| Front stopper so|eno|d (SD9} [3| Paper press so|eno|d /3 (SD8}
[2| Re|ay board /2 (R|B/2} [4| Paper empty sensor (PS6}
[4] [3]
[2] [1]
ls502fs5004c
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14. PARTS |AYOT DRAWlNG
595
F|e|d Serv|ce ver1.0 Sep.2006
14.8 FS
14.8.1 FS-503
A. Rear s|de 1
[1| Oounter reset sensor (PS15} [4| FNS dr|ve board (FNSDB}
[2| Tray |ower ||m|t sensor (PS3} [5| FNS contro| board (FNSOB}
[3| Tray up down motor (M3}
[3]
[2]
[1]
[5] [4]
fs503fs5001c
14. PARTS |AYOT DRAWlNG
596
F|e|d Serv|ce ver1.0 Sep.2006
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B. Rear s|de 2
C. Front s|de
[1| Ma|n tray ex|t motor (M7} [5| Gate so|eno|d (SD2}
[2| Paper ex|t open|ng so|eno|d (SD9} [6| Oonveyance motor (M1}
[3| Paper ex|t open|ng sensor (PS12} [7| Paper ex|t open|ng motor (M8}
[4| Bypass so|eno|d (SD5} [8| Sub tray ex|t motor (M6}
[1| FNS entrance sensor (PS4} [6| Stap|e ex|t upper ||m|t sensor (PS7}
[2| Stap|e scraps box set sensor (PS34} [7| Tray upper ||m|t sensor (PS2}
[3| Door sw|tch (MS1} [8| Ma|n tray ex|t sensor (PS10}
[4| Jam |nd|cat|on board (JAMlB} [9| Sub tray paper fu|| sensor (PS30}
[5| Stacker entrance sensor (PS5} [10| Sub tray paper ex|t sensor (PS1}
[4] [5]
[3]
[2]
[7] [1] [6] [8]
fs503fs5002c
[1]
[2]
[3]
[4]
[9] [10] [8]
[7] [6] [5]
fs503fs5003c
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14. PARTS |AYOT DRAWlNG
597
F|e|d Serv|ce ver1.0 Sep.2006
D. Stacker |ns|de 1
[1| lntermed|ate ro||er open c|ose motor (M25} [6| Paper ex|t arm home sensor (PS9}
[2| Stacker entrance motor (M13} [7| Stacker empty sensor (PS20}
[3| Paper ex|t arm motor (M23} [8| A||gnment home sensor /Fr (PS31}
[4| Padd|e motor (M2} [9| lntermed|ate ro||er re|ease so|eno|d (SD7}
[5| lntermed|ate ro||er home sensor (PS33} [10| A||gnment home sensor /Rr (PS8}
[2]
[3]
[4] [5]
[6]
[9] [10] [1]
[7]
[8]
fs503fs5004c
14. PARTS |AYOT DRAWlNG
598
F|e|d Serv|ce ver1.0 Sep.2006
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E. Stacker |ns|de 2
[1| A||gnment motor /Rr (M5} [6| Rear stopper motor (M26}
[2| A||gnment motor /Fr (M22} [7| Stap|er movement motor (M11}
[3| Stack ass|st gu|de motor (M24} [8| Stap|er movement home sensor (PS11}
[4| Stack ass|st home sensor (PS32} [9| Stap|er rotat|on motor (M4}
[5| Rear stopper home sensor (PS35} [10| Stap|er rotat|on home sensor (PS14}
[9]
[10]
fs503fs5005c
[2]
[3]
[4]
[5]
[6] [7]
[1]
[8]
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14. PARTS |AYOT DRAWlNG
599
F|e|d Serv|ce ver1.0 Sep.2006
F. Stap|er
[1| Stap|er ready sensor /Rr (PS46} [4| Stap|er board (STB}
Stap|er ready sensor /Fr (PS47} [5| Stap|e empty sensor /Rr (PS44}
[2| Stap|er home sensor /Rr (PS40} Stap|e empty sensor /Fr (PS45}
Stap|er home sensor /Fr (PS41} [6| Stap|er motor /Rr (M30}
[3| Oartr|dge set sensor /Rr (PS42} Stap|er motor /Fr (M31}
Oartr|dge set sensor /Fr (PS43}
fs503fs5006c
[2]
[1]
[6]
[5]
[4]
[3]
14. PARTS |AYOT DRAWlNG
600
F|e|d Serv|ce ver1.0 Sep.2006
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14.8.2 FS-607
A. Front s|de
[1| Sub tray paper ex|t sensor (PS1} [16| Sadd|e st|tch|ng stopper home sensor (PS23}
[2| Paper ex|t home sensor (PS12} [17| F|at st|tch|ng stopper re|ease so|eno|d /Fr (SD7}
[3| Gate home sensor (PS16} [18| Stacker entrance sensor (PS5}
[4| FNS entrance sensor (PS4} [19| Stacker empty sensor (PS20}
[5| Stap|er movement motor (M11} [20| Paper ass|st so|eno|d (SD51}
[6| Door sw|tch (MS1} [21| Paper ass|st motor (M51}
[7| O||ncher rotat|on motor (M4} [22| A||gnment home sensor /p (PS8}
[8| A||gnment home sensor /|w (PS24} [23| Paper ex|t be|t home sensor (PS9}
[9| A||gnment motor /|w (M16} [24| Stacker entrance motor (M13}
[10| Fo|d|ng kn|fe home sensor (PS22} [25| Sh|ft ro||er home sensor (PS18}
[11| Fo|d|ng kn|fe motor (M19} [26| Sh|ft ro||er motor (M2}
[12| F|at st|tch|ng stopper re|ease so|eno|d /Rr (SD8} [27| Ma|n tray paper ex|t sensor (PS6}
[13| Sadd|e st|tch|ng stopper motor (M18} [28| Sub tray paper fu|| sensor (PS19}
[14| O||ncher rotat|on home sensor (PS14} [29| Paper ex|t open|ng so|eno|d (SD4}
[15| Fo|d|ng pass-through sensor (PS26}
a04df5c001ca
FRONT
[12] [14] [15]
[16]
[17]
[13]
[3]
[4]
[5]
[6]
[7]
[8]
[9]
[10]
[11]
[2]
[1] [29]
[28]
[26]
[27]
[25]
[18]
[19]
[20]
[21]
[22]
[23]
[24]
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14. PARTS |AYOT DRAWlNG
601
F|e|d Serv|ce ver1.0 Sep.2006
B. Rear s|de
[1| Stap|er paper ex|t upper ||m|t sensor (PS7} [8| Re|ay board (RB}
[2| Ma|n tray upper ||m|t sensor (PS2} [9| FNS contro| board (FNSOB}
[3| Oounter reset sensor (PS15} [10| Gate motor (M12}
[4| Bypass gate so|eno|d (SD5} [11| FNS conveyance motor (M1}
[5| Ma|n tray |ower ||m|t sensor (PS3} [12| Paper ex|t open|ng motor (M8}
[6| Ma|n tray up down motor (M3} [13| Sub tray ex|t motor (M21}
[7| Fo|d|ng transfer motor (M20} [14| Paper ex|t ro||er motor (M7}
[14] [12] [13]
[11]
[10]
[9]
[8]
[7]
[6]
[5]
[4]
[2]
[1]
[3]
a04df5c002ca
14. PARTS |AYOT DRAWlNG
602
F|e|d Serv|ce ver1.0 Sep.2006
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C. Fo|d|ng sect|on
[1| Stap|er movement home sensor (PS11} [5| Stap|er rotat|on home sensor (PS13}
[2| Fo|d|ng paper ex|t sensor (PS25} [6| Tr|-fo|d|ng gate so|eno|d (SD6}
[3| Fo|d|ng fu|| |ED (PS29} [7| Stap|er rotat|on motor (M6}
[4| Fo|d|ng fu|| sensor (PS29} [8| A||gnment motor /p (M5}
[3]
[2]
[1]
[4]
[5]
[6]
[7]
[8]
a04df5c003ca
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14. PARTS |AYOT DRAWlNG
603
F|e|d Serv|ce ver1.0 Sep.2006
D. Stap|er sect|on
[1| O||ncher motor /Rr (M10} /
O||ncher motor /Fr (M15}
[4| Stap|er motor home sensor /Rr (PS30} /
Stap|er motor home sensor /Fr (PS31}
[2| O||ncher motor home sensor /Rr (PS32} /
O||ncher motor home sensor /Fr (PS33}
[5| Oartr|dge set sw|tch /Rr (SW1} /
Oartr|dge set sw|tch /Fr (SW3}
[3| Stap|er motor /Rr (M9} /
Stap|er motor /Fr (M14}
[6| Stap|e empty sw|tch /Rr (SW2} /
Stap|e empty sw|tch /Fr (SW4}
[1] [2]
[3]
[4]
[5]
[6]
a04df5c004ca
14. PARTS |AYOT DRAWlNG
604
F|e|d Serv|ce ver1.0 Sep.2006
b
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14.9 PI
[1| Pl dr|ve board (PlDB} [13| pper door open/c|ose sw|tch (MS201}
[2| Oonveyance motor (M203} [14| Tray upper ||m|t sensor /|w (PS209}
[3| Transfer c|utch /|w (MO202} [15| Paper empty sensor /|w (PS207}
[4| Reg|strat|on c|utch (MO203} [16| Paper s|ze vR /|w (vR202}
[5| Paper empty sensor /p (PS202} [17| Paper set sensor /|w (PS212}
[6| Paper s|ze vR /p (vR201} [18| Paper set sensor /p (PS203}
[7| Paper entrance sensor /p (PS201} [19| | s|ze sensor /|w (PS208}
[8| Tray upper ||m|t sensor /p (PS205} [20| Tray ||ft motor /|w (M202}
[9| Paper entrance sensor /|w (PS206} [21| Tray |ower ||m|t sensor /|w (PS210}
[10| Pl operat|on board (PlOB} [22| Tray |ower ||m|t sensor /p (PS204}
[11| P|ck-up so|eno|d /|w (SD202} [23| Tray ||ft motor /p (M201}
[12| P|ck-up so|eno|d /p (SD201} [24| Transfer c|utch /p (MO201}
FRONT
[11]
[12]
[13]
[14] [15] [16]
[17]
[18]
[19]
[20]
[21]
[22]
[23]
[24]
[1] [2] [3]
[4]
[5]
[6]
[7]
[8]
[10]
[9]
15jff5c001na
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14. PARTS |AYOT DRAWlNG
605
F|e|d Serv|ce ver1.0 Sep.2006
14.10 PK
14.10.1 PK-512
[1| Punch sh|ft home sensor (PS303} [6| Punch motor (M301}
[2| Punch sh|ft motor (M302} [7| Punch encorder sensor (PS306}
[3| Paper s|ze sensor (PS305} [8| Punch dr|ve board (PDB}
[4| Punch scraps box fu|| sensor (PS302} [9| Punch scraps box set sensor (PS304}
[5| Punch home sensor (PS301}
[7]
[6]
[5]
[1]
[4] [2] [3]
15knf5e003na [8]
[9]
14. PARTS |AYOT DRAWlNG
606
F|e|d Serv|ce ver1.0 Sep.2006
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14.10.2 PK-513
[1| Punch motor (M301} [5| Punch sh|ft home sensor (PS303}
[2| Paper s|ze sensor (PS305} [6| Punch sh|ft motor (M302}
[3| Punch scraps box fu|| sensor (PS302} [7| Punch dr|ve board (PDB}
[4| Punch home sensor (PS301} [8| Punch scraps box set sensor (PS304}
FRONT [6]
[5]
[4]
[3]
[2]
[1]
[8]
[7]
15kjf5c001na
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14. PARTS |AYOT DRAWlNG
607
F|e|d Serv|ce ver1.0 Sep.2006
14.11 SD
A. Hor|zonta| conveyance sect|on
(1| Entrance conveyance
(2| Hor|zonta| conveyance
[1| Entrance gate so|eno|d (SD1} [3| Entrance sensor (PS1}
[2| Entrance conveyance motor (M1} [4| R|ght s|de d|rect|on
[1| Hor|zonta| conveyance sensor /2 (PS3} [6| Ro||er re|ease so|eno|d /4 (SD4}
[2| Hor|zonta| conveyance ex|t sensor (PS4} [7| Subtray ex|t sensor (PS11}
[3| Hor|zonta| conveyance motor (M2} [8| Front s|de d|rect|on
[4| Hor|zonta| conveyance gate so|eno|d (SD3} [9| Subtray paper fu|| sensor (PS12}
[5| Hor|zonta| conveyance sensor /1 (PS2}
[3]
[4]
15anf5c001na
[1]
[2]
[4] [3] [2]
15anf5c002na
[8] [5] [6] [7] [9]
[1]
14. PARTS |AYOT DRAWlNG
608
F|e|d Serv|ce ver1.0 Sep.2006
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B. R|ght ang|e conveyance sect|on
[1| R|ght ang|e conveyance gate so|eno|d (SD2} [6| Front s|de d|rect|on
[2| R|ght ang|e conveyance sensor /1 (PS5} [7| Ro||er re|ease so|eno|d /2 (SD6}
[3| R|ght ang|e conveyance motor (M6} [8| R|ght ang|e conveyance sensor /2 (PS6}
[4| Over|ap motor (M13} [9| Ro||er re|ease so|eno|d /1 (SD5}
[5| Over|ap home sensor (PS17}
[7]
[6]
[8]
[9]
15anf5c003na
[2]
[1]
[3]
[4]
[5]
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0
14. PARTS |AYOT DRAWlNG
609
F|e|d Serv|ce ver1.0 Sep.2006
C. Fo|d|ng sect|on
(1| Top s|de /1
(2| Top s|de /2
[1| 2nd fo|d|ng b|ade motor (M19} [6| Ro||er re|ease so|eno|d /3 (SD7}
[2| Fo|d|ng ma|n scan a||gnment home sensor /Fr2 (PS49} [7| Fo|d|ng sensor /2 (PS44}
[3| Fo|d|ng ma|n scan a||gnment home sensor /Fr1 (PS18} [8| 2nd fo|d|ng b|ade home sensor /2 (PS23}
[4| Fo|d|ng entrance sensor (PS60} [9| 2nd fo|d|ng b|ade home sensor /1 (PS22}
[5| Front s|de d|rect|on [10| Fo|d|ng passage sensor (PS8}
[1| Fo|d|ng sub scan a||gnment home sensor
(PS56}
[3| Fo|d|ng sensor /1 (PS7}
[2| Fo|d|ng ma|n scan a||gnment motor /Rr
(M14}
[4| Front s|de d|rect|on
[6]
[5]
15anf5c004na
[10]
[1]
[2]
[3]
[4]
[9]
[8]
[7]
15anf5c005na
[4]
[1]
[2]
[3]
14. PARTS |AYOT DRAWlNG
610
F|e|d Serv|ce ver1.0 Sep.2006
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(3| Bottom s|de v|ew
[1| 1st fo|d|ng b|ade motor (M18} [7| Front s|de d|rect|on
[2| Fo|d|ng conveyance motor (M4} [8| Fo|d|ng ma|n scan a||gnment motor /Fr (M7}
[3| Fo|d|ng ma|n scan a||gnment home sensor /Rr (PS19} [9| Fo|d|ng entrance motor (M3}
[4| 1st fo|d|ng b|ade home sensor /2 (PS21} [10| Fo|d|ng sub scan a||gnment ex|t motor (M8}
[5| 1st fo|d|ng b|ade home sensor /1 (PS20} [11| Gu|de shaft home sensor (PS46}
[6| Gu|de shaft motor (M25} [12| Fo|d|ng ex|t home sensor (PS24}
[8]
[7]
[9] [1] [10] [11]
15anf5c006na
[2]
[3]
[12]
[6] [5] [4]
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14. PARTS |AYOT DRAWlNG
611
F|e|d Serv|ce ver1.0 Sep.2006
(4| Tr|-fo|d|ng ex|t
[1| Tr|-fo|d|ng ex|t sensor (PS9} [3| Front s|de d|rect|on
[2| Tr|-fo|d|ng paper fu|| sensor (PS10} [4| Tr|-fo|d|ng ex|t c|utch (O|1}
[1]
15anf5c007na
[2]
[4]
[3]
14. PARTS |AYOT DRAWlNG
612
F|e|d Serv|ce ver1.0 Sep.2006
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(5| Others
D. Sadd|e st|tch|ng sect|on
(1| Bund|e c||p
[1| Fo|d|ng un|t |ock so|eno|d (SD8} [2| Front s|de d|rect|on
[1| Bund|e sensor /1 (PS14} [3| Bund|e c||p motor (M11}
[2| Bund|e c||p upper ||m|t sensor (PS33} [4| Bund|e c||p |ower ||m|t sensor (PS30}
[2]
15anf5c008na
[1]
15anf5c009na
[1]
[2]
[3]
[4]
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14. PARTS |AYOT DRAWlNG
613
F|e|d Serv|ce ver1.0 Sep.2006
(2| Front s|de
(3| Rear s|de /1
[1| O||ncher so|eno|d /Rt (SD9} [5| Sadd|e st|tch|ng paper sensor (PS13}
[2| Sadd|e st|tch|ng a||gnment motor /Rt (M9} [6| Sadd|e st|tch|ng a||gnment motor /|t (M16}
[3| Bund|e arm motor (M10} [7| O||ncher so|eno|d /|t (SD10}
[4| Bund|e arm home sensor (PS32}
[1| Bund|e arm ass|st upper ||m|t sensor (PS39} [6| Stap|er movement home sensor (PS25}
[2| Sadd|e st|tch|ng a||gnment home sensor /|t (PS29} [7| Back s|de d|rect|on
[3| Bund|e arm ass|st motor (M26} [8| O||ncher up down motor (M20}
[4| Stap|er movement motor (M15} [9| Sadd|e st|tch|ng a||gnment home sensor /Rt (PS28}
[5| Bund|e arm ass|st home sensor (PS38} [10| O||ncher up down home sensor (PS26}
[5]
15anf5c010na
[2]
[3]
[4]
[6]
[7]
[1]
[7]
15anf5c011na
[1]
[2]
[3]
[6]
[5]
[4]
[9]
[8]
[10]
14. PARTS |AYOT DRAWlNG
614
F|e|d Serv|ce ver1.0 Sep.2006
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(4| Rear s|de /2
(5| Stap|er
[1| Sadd|e st|tch|ng press home sensor (PS27} [3| Front s|de d|rect|on
[2| Sadd|e st|tch|ng press motor (M21}
[1| Stap|er empty sw|tches /Rt (SW1} and /|t
(SW2}
[3| Stap|er home sensors /Rt (HS1} and /|t
(HS3}
[2| Stap|er motors /Rt (M29} and /|t (M30} [4| O||ncher start sensor /Rt (HS2} and /|t (HS4}
[3]
15anf5c012na
[2]
[1]
[2]
15anf5c013na
[1]
[4]
[3]
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14. PARTS |AYOT DRAWlNG
615
F|e|d Serv|ce ver1.0 Sep.2006
E. Bund|e process|ng sect|on
(1| Bund|e press stage/bund|e press bottom s|de
[1| Bund|e press movement home sensor (PS36} [6| Bund|e press home sensor (PS37}
[2| Bund|e sensor /4 (PS54} [7| Bund|e press motor (M23}
[3| Bund|e reg|strat|on home sensor (PS34} [8| Bund|e sensor /2 (PS15}
[4| Bottom s|de v|ew [9| Front s|de d|rect|on
[5| Bund|e press |ower ||m|t sensor (PS47} [10| Tr|mmer reg|strat|on sensor (PS55}
15anf5c014na
[8]
[9]
[7]
[6]
[5]
[4]
[10]
[1]
[2]
[3]
14. PARTS |AYOT DRAWlNG
616
F|e|d Serv|ce ver1.0 Sep.2006
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(2| Bund|e ex|t
F. Tr|mmer sect|on
[1| Bund|e tray set sensor (PS58} [5| Scraps box set sensor (PS40}
[2| Tr|mmer scraps fu|| sensor (PS41} [6| Scraps press home sensor (PS48}
[3| Bund|e tray paper fu|| sensor (PS61} [7| Bund|e reg|strat|on p|ate home sensor
(PS16}
[4| Bund|e ex|t sensor /2 (PS57}
[1| Tr|mmer press motor (M32} [6| Tr|mmer b|ade motor (M31}
[2| Tr|mmer padd|e motor (M33} [7| Tr|mmer press upper ||m|t sensor (PS52}
[3| Tr|mmer board rep|acement sensor (PS59} [8| Tr|mmer press home sensor (PS53}
[4| Tr|mmer b|ade home sensor (PS50} [9| Tr|mmer board so|eno|d (SD11}
[5| Tr|mmer b|ade upper ||m|t sensor (PS51} [10| Front s|de d|rect|on
15anf5c015na
[1]
[2]
[7]
[6]
[5]
[4]
[3]
[7]
[6]
[5]
[4] [3]
[2]
15anf5c022na
[1]
[8]
[9]
[10]
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14. PARTS |AYOT DRAWlNG
617
F|e|d Serv|ce ver1.0 Sep.2006
G. Left s|de
[1| Bund|e arm rotat|on home sensor (PS31} [6| Bund|e ex|t motor (M5}
[2| Bund|e press stage up down ||m|t sensor (PS45} [7| Bund|e press movement motor (M17}
[3| Bund|e arm rotat|on motor (M22} [8| Bund|e reg|strat|on motor (M12}
[4| Bund|e press stage up down home sensor
(PS35}
[9| Scraps remova| fan motor (FM1}
[10| Bund|e press stage up down motor (M24}
[5| |eft s|de v|ew
15anf5c017na
[3]
[2]
[1]
[4]
[5]
[10]
[9]
[8]
[7]
[6]
14. PARTS |AYOT DRAWlNG
618
F|e|d Serv|ce ver1.0 Sep.2006
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H. Front s|de
[1| Front door sensor /Rt (PS42} [4| Jam |nd|cat|on board /2 (JAMlB/2}
[2| Front door sw|tch /Rt (MS1} [5| Front door sensor /|t (PS43}
[3| Jam |nd|cat|on board /1 (JAMlB/1} [6| Front door sw|tch /|t (MS2}
15anf5c018na
[2]
[1]
[3]
[6]
[5]
[4]
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14. PARTS |AYOT DRAWlNG
619
F|e|d Serv|ce ver1.0 Sep.2006
I. Rear s|de
[1| DO power supp|y /1 (DOPS1} [6| No|se f||ter (NF1}
[2| DO power supp|y /2 (DOPS2} [7| Power re|ay (R|1}
[3| DO power supp|y /3 (DOPS3} [8| SD contro| board (SDOB}
[4| O|rcu|t breaker /1 (OBR1} [9| SD dr|ve board (SDDB}
[5| O|rcu|t breaker /2 (OBR2}
15anf5c019na
[4]
[5]
[7]
[6]
[1]
[2]
[3]
[9]
[8]
15. OONNEOTOR |AYOT DRAWlNG
620
F|e|d Serv|ce ver1.0 Sep.2006
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15. CONNECTOR LAYOUT DRAWING
15.1 Ma|n body
15.1.1 Connector |n the board
A. Overa|| contro| board
a03uf5c034ca
1000(W:8pin)
250(BN:3pin)
251(BN:40pin)
255(Silver Metal:12pin)
257(BK:9pin)
259(Silver Metal:4pin)
252(Silver Metal:4pin)
258(W:3pin)
256(BK:36pin)
253(BK:100pin)
254(BK:120pin)
5(GY:16pin)
4(BN:60pin)
1(W:20pin)
2(W:40pin)
3(BN:60pin)
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15. OONNEOTOR |AYOT DRAWlNG
621
F|e|d Serv|ce ver1.0 Sep.2006
B. Pr|nter contro| board
C. Image process|ng board
a03uf5c035ca
384(BN:36pin)
903
(W:5pin)
376(BN:22pin)
907(BM:14pin)
906(BM:14pin)
35(BN:5pin)
353(BN:30pin)
309(BN:40pin)
37(BN:11pin)
151
(BN:9pin)
909
(W:8pin)
36(W:10pin)
150(BN:14pin)
467(BN:32pin)
357(BN:18pin)
500(BN:26pin)
736(BN:24pin)
730(BN:36pin)
442(BN:18pin)
301(W:4pin)
459(BN:24pin)
4(W:10pin)
5(BN:100pin)
414(B:30pin)
901(B:10pin)
400(BN:30pin)
302(W:6pin)
300(BN:38pin)
620(BN:7pin)
428(W:30pin)
464(BN:40pin)
NC
NC
600(BN:20pin)
340(BN:28pin)
700(BN:34pin)
564(BN:18pin)
908(BN:6pin)
393(BN:38pin)
651(BN:34pin)
650(BN:24pin)
NC NC NC
NC NC
360(BM:40pin)
NC
NC
a03uf5c036ca
262(BK:120pin)
3(BK:60pin)
261(BK:120pin)
284(B:28pin) 276(B:28pin)
280(BN:28pin) 272(BN:28pin)
260(Silver Metal:68pin)
217(BK:50pin)
1(BN:10 pin)
15. OONNEOTOR |AYOT DRAWlNG
622
F|e|d Serv|ce ver1.0 Sep.2006
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D. I/F board
E. |mage memory contro| board
a03uf5c037ca
261(BK:120pin)
265(W:10pin)
262(BK:120pin) 220(BK:268pin)
264(W:8pin) 263(W:22pin)
a03uf5c038ca
254(BK:120pin) 253(BK:100pin) 220(BK:268pin)
27(BK:60pin)
16(BN:60pin)
14(BN:60pin)
24(BK:60pin)
21(BK:60pin)
12(BN:60pin)
10(BN:60pin)
18(BK:60pin)
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15. OONNEOTOR |AYOT DRAWlNG
623
F|e|d Serv|ce ver1.0 Sep.2006
F. Conveyance dr|ve board
G. AC dr|ve board
a03uf5c039ca
579(BN:6pin) 534(BN:12pin) 1(BN:20pin)
NC NC
NC
539(BN:15pin) 639(BN:13pin)
527(BN:34pin)
530(BN:11pin)
556(BN:3pin)
503(BN:26pin)
507(BN:6pin)
569(BN:10pin)
524(BN:6pin)
536(BN:7pin)
692(BN:10pin)
693(BN:3pin)
580(BN:10pin)
510(BN:20pin)
a03uf5c040ca
569(BN:12pin)
463(BN:6pin)
642(BN:18pin)
155(BN:3pin)
121(BN:10pin)
153(BN:4pin) 152(BN:9pin) 157(BN:8pin)
15. OONNEOTOR |AYOT DRAWlNG
624
F|e|d Serv|ce ver1.0 Sep.2006
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H. DC power supp|y /1
I. DC power supp|y /2
a03uf5c041ca
106(BN:10pin) 102(BN:6pin)
103(BN:12pin)
105(BN:10pin)
104(BN:10pin)
101(BN:3pin)
a03uf5c042ca
113(BN:10pin)
112(BN:10pin) 115(BN:7pin)
110(BN:3pin)
114(BN:6pin)
111(BN:8pin)
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15. OONNEOTOR |AYOT DRAWlNG
625
F|e|d Serv|ce ver1.0 Sep.2006
J. H|gh vo|tage un|t /1
K. H|gh vo|tage un|t /2
a03uf5c043ca
731(BN:9pin)
732(BN:9pin) 733(BN:9pin)
735(BN:3pin) 734(BN:9pin)
a03uf5c044ca
737(BN:12pin) 738(BN:10pin)
739(BN:3pin) 740(NC)
741(NC)
15. OONNEOTOR |AYOT DRAWlNG
626
F|e|d Serv|ce ver1.0 Sep.2006
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L. Operat|on board /1
M. Operat|on board /2
N. Operat|on board /3
a03uf5c045ca
704 (W : 28 pin)
709 (W : 2 pin)
711 (W : 6 pin)
710 (W : 5 pin)
705 (W : 7 pin)
707 (W : 3 pin)
706 (W : 6 pin)
712 (W : 6 pin)
a03uf5c046ca
a03uf5c047ca
702(W:41pin)
701(W:4pin)
703(W:28pin)
700(W:40pin)
708(W:4pin)
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15. OONNEOTOR |AYOT DRAWlNG
627
F|e|d Serv|ce ver1.0 Sep.2006
O. Scanner dr|ve board
P. CCD board
Q. Index board /Y, /M, /C, /K
R. Inverter board /1
S. Inverter board /2
a03uf5c048ca
601 (W : 20 pin)
605 (W : 3 pin) 602 (W : 4 pin)
609 (W : 14 pin) 1 (N.C.) 607 (W : 3 pin)
603 (W : 3 pin)
a03uf5c049ca
551 (W : 50 pin)
a03uf5c050ca
274,278,282,286 (GY : 5 pin)
a03uf5c051ca
604 (W : 4 pin)
606 (W : 3 pin)
a03uf5c052ca
183 (W : 7 pin) 184 (W : 3 pin) 185 (W : 3 pin)
15. OONNEOTOR |AYOT DRAWlNG
628
F|e|d Serv|ce ver1.0 Sep.2006
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T. Laser dr|ve board /Y, /M, /C, /K
U. NVRAM board
V. Toner supp|y dr|ve board
a03uf5c053ca
275,279,283,287 (W : 12 pin)
a03uf5c054ca
142 (W : 20 pin)
141 (W : 40 pin)
a03uf5c055ca
711 (W : 8 pin)
708 (W : 11 pin)
702 (W : 26 pin)
705 (W : 7 pin)
706 (W : 6 pin)
704 (W : 6 pin) 724 (W : 18 pin)
726 (W : 12 pin)
b
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h
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b

P
R
O

C
6
5
0
0
15. OONNEOTOR |AYOT DRAWlNG
629
F|e|d Serv|ce ver1.0 Sep.2006
W. Co|or reg|strat|on board /Fr, Rr
a03uf5c056ca
498 (W : 4 pin)
381 (W : 4 pin)
379 (W : 4 pin)
382 (W : 4 pin)
15. OONNEOTOR |AYOT DRAWlNG
630
F|e|d Serv|ce ver1.0 Sep.2006
b
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b

P
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O

C
6
5
0
0
15.2 DF
15.2.1 Connector |n the board
A. DF contro| board (DFCB|
B. S|ze sensor board (SSB|
8050fs6102
13 (W : 15 pin) 14 (W : 9 pin)
5 (W : 5 pin)
1 (N.C.)
8 (N.C.)
3 (W : 7 pin)
2 (W : 6 pin)
4 (W : 6 pin)
10 (W : 8 pin) 7 (W : 9 pin)
12 (W : 5 pin)
6 (W : 2 pin)
a052f5c002ca
12 (W : 3 pin)
10 (W : 5 pin)
11 (W : 6 pin)
b
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P
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O

C
6
5
0
0
15. OONNEOTOR |AYOT DRAWlNG
631
F|e|d Serv|ce ver1.0 Sep.2006
15.3 PF
15.3.1 Connector |n the board
A. PF contro| board
a03xf5c008ca
933 (BN : 7 pin)
930 (W : 4 pin) 931 (W : 3 pin)
934 (BN : 8 pin)
853 (BN : 40 pin)
937 (BN : 24 pin)
962 (BN : 5 pin)
801 (BN : 32 pin)
N.C.
N.C.
800 (W : 8 pin)
N.C.
852 (BN : 40 pin)
927 (BN : 36 pin)
928 (BN : 32 pin)
925 (W : 6 pin)
15. OONNEOTOR |AYOT DRAWlNG
632
F|e|d Serv|ce ver1.0 Sep.2006
b
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h
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b

P
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C
6
5
0
0
15.4 LU
15.4.1 Connector |n the board
A. LU contro| board
B. AC dr|ve board (HT-503|
a03wf5c004ca
802 (W : 10 pin)
962 (W : 5 pin)
3 (N.C.) 2 (N.C.)
836 (W : 11 pin)
4 (N.C.)
808 (W : 2 pin)
803 (W : 6 pin)
805 (W : 11 pin)
800 (W : 6 pin)
801 (W : 32 pin)
806 (W : 15 pin) 1 (N.C.) 835 (W : 12 pin)
804 (W : 28 pin)
a03wf5c005ca
963 (GY : 7 pin) 850 (W : 3 pin)
969 (W : 6 pin)
b
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h
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P
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O

C
6
5
0
0
15. OONNEOTOR |AYOT DRAWlNG
633
F|e|d Serv|ce ver1.0 Sep.2006
15.5 RU
15.5.1 Connector |n the board
A. RU contro| board
1
SW1
ON
2 3 4
a04jf5c003ca
4 (W : 6 pin) 2 (W : 12 pin)
3 (BN : 9 pin)
1 (BN : 15 pin)
N.C.
SW 1
12 (W : 2 pin)
11 (W : 5 pin)
N.C.
5 (W : 7 pin) 7 (W : 2 pin)
6 (W : 8 pin)
15. OONNEOTOR |AYOT DRAWlNG
634
F|e|d Serv|ce ver1.0 Sep.2006
b
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P
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C
6
5
0
0
15.6 FD
15.6.1 Connector |n the board
A. FD contro| board
fd501fs5010c
6 (B : 16 pin)
7 (N.C.) 11 (GY : 6 pin) 17 (W : 8 pin)
12 (N.C.)
9 (N.C.) 13 (GY : 9 pin) 18 (W : 2 pin)
4 (B : 32 pin)
1 (GY : 32 pin)
3 (GY : 16 pin)
1 2 3
ON
SW3
4 1 2 3
ON
4
14 (GY : 18 pin)
5 (B : 40 pin)
15 (GY : 7 pin)
22 (N.C.)
21 (N.C.)
SW3
8 (N.C.)
2 (GY : 40 pin)
20 (W : 4 pin)
16 (W : 7 pin)
1050 C6500
b
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P
R
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C
6
5
0
0
15. OONNEOTOR |AYOT DRAWlNG
635
F|e|d Serv|ce ver1.0 Sep.2006
B. Punch dr|ve board
C. Fo|d|ng dr|ve board
fd501fs5011c 205 (W : 5 pin) 216 (W : 12 pin)
224 (GY : 20 pin) 210 (GY : 28 pin) 203 (GY : 18 pin)
211 (W : 4 pin)
207 (W : 6 pin)
209 (GY : 34 pin)
204 (GY : 40 pin)
202 (GY : 32 pin)
208 (GY : 9 pin)
201 (GY : 40 pin) 220 (GY : 24 pin)
219 (GY : 26 pin)
222 (GY : 12 pin)
206 (W : 4 pin)
221 (GY : 22 pin)
223 (GY : 11 pin)
215 (W : 8 pin)
217 (W : 9 pin)
fd501fs5012c 505 (W : 12 pin)
500 (W : 4 pin) 508 (GY : 36 pin) 507 (GY : 15 pin)
506 (W : 6 pin)
503 (GY : 16 pin)
501 (GY : 34 pin)
15. OONNEOTOR |AYOT DRAWlNG
636
F|e|d Serv|ce ver1.0 Sep.2006
b
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h
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b

P
R
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C
6
5
0
0
D. PI dr|ve board
E. FD operat|on board
F. Jam |nd|cator board
fd501fs5013c
301 (GY : 16 pin) 304 (GY : 28 pin) 302 (GY : 32 pin)
311 (GY : 26 pin) 309 (W : 4 pin) 314 (GY : 15 pin)
306 (GY : 18 pin)
307 (GY : 20 pin)
317 (GY : 4 pin)
308 (W : 3 pin)
318 (GY : 7 pin)
313 (GY : 8 pin)
305 (GY : 16 pin)
315 (GY : 6 pin)
303 (GY : 6 pin)
300 (W : 2 pin)
fd501fs5014c
361 (GY : 26 pin)
fd501fs5015c
370 (GY : 6 pin)
b
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h
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P
R
O

C
6
5
0
0
15. OONNEOTOR |AYOT DRAWlNG
637
F|e|d Serv|ce ver1.0 Sep.2006
G. DC power supp|y board
H. Mu|t| feed detect|on board /1, /2
I. Temperature sensor board
fd501fs5016c
51 (W : 8 pin)
1 (W : 3 pin)
fd501fs5025c
490 (W : 3 pin)
fd501fs5026c
374 (GY : 4 pin)
15. OONNEOTOR |AYOT DRAWlNG
638
F|e|d Serv|ce ver1.0 Sep.2006
b
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h
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P
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C
6
5
0
0
15.7 LS
15.7.1 Connector |n the board
A. LS contro| board
B. Re|ay board /1
C. Re|ay board /2
ls502fs5005c
16 (W : 13 pin)
10 (W : 10 pin)
13 (W : 7 pin)
8 (W : 8 pin)
7 (W : 14 pin)
9 (W : 11 pin)
29 (W : 7 pin)
4 (W : 12 pin)
1 (W : 13 pin)
17 (W : 6 pin) 15 (W : 12 pin)
18 (W : 7 pin)
21 (W : 4 pin)
22 (W : 2 pin)
2 (W : 15 pin)
5 (W : 9 pin)
11 (W : 6 pin)
24 (W : 12 pin)
3 (W : 5 pin)
25 (W : 6 pin)
(N.C.) (N.C.)
19 (W : 3 pin)
20 (W : 4 pin)
14 (W : 2 pin)
12 (W : 6 pin)
27 (W : 4 pin)
26 (W : 5 pin)
28 (W : 2 pin)
30 (BL : 10 pin)
23 (W : 11 pin)
6 (W : 3 pin)
ls502fs5006c
1 (W : 3 pin)
3 (W : 4 pin)
2 (W : 2 pin)
4 (W : 17 pin)
ls502fs5007c
1 (W : 3 pin)
3 (W : 4 pin)
2 (W : 2 pin)
4 (W : 17 pin)
b
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h
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b

P
R
O

C
6
5
0
0
15. OONNEOTOR |AYOT DRAWlNG
639
F|e|d Serv|ce ver1.0 Sep.2006
D. DC power supp|y
ls502fs5008c
1 (W : 5 pin)
51 (W : 6 pin)
52 (W : 2 pin)
15. OONNEOTOR |AYOT DRAWlNG
640
F|e|d Serv|ce ver1.0 Sep.2006
b
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P
R
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C
6
5
0
0
15.8 FS
15.8.1 Connector |n the board
A. FS-503
(1| FNS contro| board
fs503fs5007c
19 (W : 4 pin)
12 (N.C.) 10 (GY : 3 pin)
9 (GY : 40 pin)
1 (GY : 32 pin)
3 (GY : 16 pin)
1 2 3
ON
SW3
4 1 2 3
ON
SW3
4
14 (GY : 18 pin)
22 (GY : 20 pin)
21 (W : 3 pin)
SW3
2 (GY : 40 pin)
23 (N.C.)
20 (W : 4 pin)
16 (W : 7 pin)
1 : ON
2 : ON
3 : ON
4 : ON
1 : ON
2 : OFF
3 : ON
4 : ON
C6500 1050
b
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h
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P
R
O

C
6
5
0
0
15. OONNEOTOR |AYOT DRAWlNG
641
F|e|d Serv|ce ver1.0 Sep.2006
(2| FNS dr|ve board
(3| Stap|er board
fs503fs5008c
63 (GY : 32 pin) 58 (GY : 30 pin)
59 (GY : 14 pin) 54 (W : 15 pin)
62 (GY : 16 pin) 53 (W : 8 pin) 66 (W : 2 pin)
70 (W : 8 pin)
55 (GY : 15 pin)
71 (GY : 6 pin)
61 (GY : 40 pin)
65 (GY : 3 pin)
64 (GY : 18 pin)
60 (W : 4 pin)
57 (GY : 40 pin)
56 (W : 22 pin)
51 (W : 26 pin)
52 (W : 18 pin)
fs503fs5009c
2 (O : 3 pin)
3 (W : 3 pin)
4 (R : 3 pin)
5 (O : 3 pin)
1 (W : 7 pin)
15. OONNEOTOR |AYOT DRAWlNG
642
F|e|d Serv|ce ver1.0 Sep.2006
b
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P
R
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C
6
5
0
0
B. FS-607
(1| FNS contro| board
(2| Re|ay dr|ve board
1 (W : 5 pin) 35 (BN : 4 pin) 25 (BN : 30 pin)
18 (BN : 32 pin)
(17 : 8 pin)
19 (W : 4 pin) 9 (W : 6 pin)
14 (W : 5 pin) 16 (BN : 11 pin)
11 (W : 10 pin)
12 (BN : 36 pin)
13 (BN : 38 pin)
2 (W : 7pin)
7 (BN : 36 pin)
8 (GY : 12 pin)
10 (GY : 18pin)
a04df5c005ca
a04df5c006ca
32 (W : 6 pin)
26 (BN : 6 pin)
34 (BN : 13 pin)
25 (GY : 22 pin) 23 (W : 10 pin)
22 (BN : 36 pin)
24 (BN : 38 pin)
31 (GY : 20 pin)
27 (BN : 24 pin) 28 (W : 6 pin)
29(W : 4 pin)
30 (W : 17 pin) 33 (GY : 28 pin)
b
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h
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b

P
R
O

C
6
5
0
0
15. OONNEOTOR |AYOT DRAWlNG
643
F|e|d Serv|ce ver1.0 Sep.2006
15.9 PI
15.9.1 Connector |n the board
A. PI dr|ve board
B. PI contro| board
56 (W : 6 pin)
58 (BN : 12 pin)
54 (W : 8 pin)
55 (BN : 24 pin) 57 (BN : 11 pin)
52 (BN : 38 pin)
53 (BN : 30 pin)
a04hf5c001ca
1 (BN : 12 pin)
a04hf5c002ca
15. OONNEOTOR |AYOT DRAWlNG
644
F|e|d Serv|ce ver1.0 Sep.2006
b
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h
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b

P
R
O

C
6
5
0
0
15.10 PK
15.10.1 Connector |n the board
A. Punch dr|ve board
B. Paper edge sensor
a04ef5c001ca
40 (W : 8 pin)
44 (W : 6 pin)
48 (BN : 11 pin)
41 (BN : 34 pin)
47 (BN : 6 pin) 45 (W : 3 pin)
46 (BN : 9 pin)
a04ef5c002ca
25 (BN : 11 pin)
b
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h
u
b

P
R
O

C
6
5
0
0
15. OONNEOTOR |AYOT DRAWlNG
645
F|e|d Serv|ce ver1.0 Sep.2006
15.11 SD
15.11.1 Connector |n the board
A. SD contro| board
1
1 : OFF
2 : OFF
3 : ON
4 : ON
ON
2 3 4 1
1 : OFF
2 : ON
3 : ON
4 : ON
ON
2 3 4
C6500 1050
15anf5c020nb
16 (W : 7 pin)
20 (W : 4 pin)
24 (W : 2 pin)
23 (N.C.)
2 (W : 40 pin)
17 (W : 8 pin) 10 (W : 3 pin) 7 (W : 24 pin)
19 (W : 4 pin)
18 (W : 2 pin)
12 (W : 8 pin) 9 (N.C.)
SW3
22 (N.C.)
21 (N.C.)
6 (GY : 16 pin) 4 (GY : 32 pin)
1 (W : 32 pin)
3 (W : 16 pin)
14 (W : 18 pin)
5 (GY : 40 pin)
15. OONNEOTOR |AYOT DRAWlNG
646
F|e|d Serv|ce ver1.0 Sep.2006
b
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h
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b

P
R
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C
6
5
0
0
B. SD dr|ve board
15anf5c021na
145 (W : 36 pin)
146 (W : 22 pin)
142 (W : 11 pin)
147 (W : 8 pin)
143 (W : 6 pin)
148 (W : 6 pin)
120 (W : 32 pin)
122 (W : 34 pin)
121 (W : 40 pin)
164 (W : 8 pin)
168 (W : 15 pin) 110 (W : 18 pin)
153 (W : 36 pin)
144 (W : 30 pin)
101 (W : 6 pin)
151 (W : 40 pin)
154 (W : 12 pin)
165 (W : 14 pin)
141 (W : 15 pin)
149 (W : 30 pin)
100 (W : 4 pin)
125 (W : 32 pin)
126 (W : 40 pin)
127 (W : 30 pin)
162 (W : 6 pin)
155 (W : 8 pin)
156 (GY : 14 pin)
152 (GY : 12 pin)
158 (W : 6 pin)
150 (W : 4 pin)
169 (W : 4 pin)
167 (W : 2 pin)
166 (W : 4 pin)
157 (W : 12 pin)
140 (W : 40 pin)
170 (Y : 12 pin)
163 (W : 6 pin)
b
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P
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C
6
5
0
0
16. TlMlNG OHART
647
F|e|d Serv|ce ver1.0 Sep.2006
16. TIMING CHART
16.1 Ma|n body
A. T|me chart when turn|ng the power on
[1| Sub power sw|tch (SW2} ON
[2| ln|t|a| commun|cat|on between overa|| contro| board (OAOB} and pr|nter contro| board (PROB}
[3| Shad|ng correct|on
[4| Fus|ng temperature reaches the predeterm|ned |eve|
[5| End of warm-up
a03uf5c801ca
[1] [2] [3] [4] [5]
Scanner motor (M1}
Exposure |amp (|1}
Fus|ng heater |amp/1 (|2}
Fus|ng heater |amp /2 (|3}
Fus|ng heater |amp /3 (|4}
Fus|ng heater |amp /4 (|5}
Fus|ng motor (M29}
Drum motor /Y (M14}
Drum motor /M (M15}
Drum motor /O (M16}
Drum motor /K (M17}
Transfer be|t motor (M18}
Deve|op|ng motor /Y (M20}
Deve|op|ng motor /M (M21}
Deve|op|ng motor /O (M22}
Deve|op|ng motor /K (M23}
Po|ygon motor /Y (M3}
Po|ygon motor /M (M4}
Po|ygon motor /O (M5}
Po|ygon motor /K (M6}
|DB /Y (|ASDB/Y}
|DB /M (|ASDB/M}
|DB /O (|ASDB/O
|DB /K (|ASDB/K}
Paper ||ft motor /1 (M38}
Paper ||ft motor /2 (M39}
Paper ||ft motor /3 (M40}
pper ||m|t sensor /1 (PS30}
pper ||m|t sensor /1 (PS30}
pper ||m|t sensor /1 (PS30}
Dehum|d|f|er heater (HTR}
ltem
F
R
16. TlMlNG OHART
648
F|e|d Serv|ce ver1.0 Sep.2006
b
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P
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C
6
5
0
0
B. Fu|| co|or, ||fe s|ze, DF two s|ng|e s|ded or|g|na|s, dup|ex pr|nt|ng, feed|ng from paper feed tray/1
a03uf5c802ca
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649
F|e|d Serv|ce ver1.0 Sep.2006
16.2 DF
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650
F|e|d Serv|ce ver1.0 Sep.2006
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651
F|e|d Serv|ce ver1.0 Sep.2006
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652
F|e|d Serv|ce ver1.0 Sep.2006
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653
F|e|d Serv|ce ver1.0 Sep.2006
B. A3, s|ng|e s|ded, feed|ng two or|g|na|s
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16. TlMlNG OHART
654
F|e|d Serv|ce ver1.0 Sep.2006
b
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6
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16.5 FD
A. Letter fo|d-|n, A3, 2 or|g|na|s, 2 cop|es, sub tray paper ex|t
fd501fs5017c
1 0 2 3 4 5 6 7 8 9
Ma|n body paper ex|t sensor (PS3} ON
T|me (sec}
ltem
Ma|n body paper ex|t sensor (PS3}
Entrance conveyance motor (M1}
Punch conveyance motor (M2}
Punch reg|strat|on motor (M13}
A||gnment p|ate motor (M12}
Punch dr|ve motor (M10}
1st fo|d|ng motor (M4}
1st fo|d|ng re|ease motor (M14}
2nd fo|d|ng motor (M5}
2nd fo|d|ng re|ease motor (M15}
3rd fo|d|ng motor (M6}
3rd fo|d|ng re|ease motor (M16}
lntermed|ate conveyance motor (M3}
Ma|n tray paper ex|t motor (M17}
Ro||er so|eno|d /1 (SD5}
Ro||er so|eno|d /2 (SD6}
Ro||er so|eno|d /3 (SD7}
Ro||er so|eno|d /4 (SD8}
Fo|d|ng gate so|eno|d (SD15}
Paper ex|t so|eno|d (SD12}
FD entrance sensor (PS1}
Punch conveyance sensor (PS5}
Punch reg|strat|on sensor (PS6}
1st fo|d|ng conveyance sensor (PS51}
2nd fo|d|ng conveyance sensor (PS53}
3rd fo|d|ng conveyance sensor (PS54}
S s|ze conveyance sensor (PS58}
lntermed|ate conveyance sensor (PS13}
Ma|n tray paper ex|t sensor (PS18}
Sub tray paper ex|t sensor (PS16}
F
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16. TlMlNG OHART
655
F|e|d Serv|ce ver1.0 Sep.2006
B. Letter fo|d-out, A3, 2 or|g|na|s, 2 cop|es, sub tray paper ex|t
fd501fs5018c
1 0 2 3 4 5 6 7 8 9 10
Ma|n body paper ex|t sensor (PS3} ON
T|me (sec}
ltem
Ma|n body paper ex|t sensor (PS3}
Entrance conveyance motor (M1}
Punch conveyance motor (M2}
Punch reg|strat|on motor (M13}
A||gnment p|ate motor (M12}
Punch dr|ve motor (M10}
1st fo|d|ng motor (M4}
1st fo|d|ng re|ease motor (M14}
2nd fo|d|ng motor (M5}
2nd fo|d|ng re|ease motor (M15}
3rd fo|d|ng motor (M6}
3rd fo|d|ng re|ease motor (M16}
lntermed|ate conveyance motor (M3}
Ma|n tray paper ex|t motor (M17}
Ro||er so|eno|d /1 (SD5}
Ro||er so|eno|d /2 (SD6}
Ro||er so|eno|d /3 (SD7}
Ro||er so|eno|d /4 (SD8}
Fo|d|ng gate so|eno|d (SD15}
Paper ex|t so|eno|d (SD12}
FD entrance sensor (PS1}
Punch conveyance sensor (PS5}
Punch reg|strat|on sensor (PS6}
1st fo|d|ng conveyance sensor (PS51}
2nd fo|d|ng conveyance sensor (PS53}
3rd fo|d|ng conveyance sensor (PS54}
S s|ze conveyance sensor (PS58}
lntermed|ate conveyance sensor (PS13}
Ma|n tray paper ex|t sensor (PS18}
Sub tray paper ex|t sensor (PS16}
F
R
16. TlMlNG OHART
656
F|e|d Serv|ce ver1.0 Sep.2006
b
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C
6
5
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C. Doub|e para||e|, A3, 2 or|g|na|s, 2 cop|es, sub tray paper ex|t
fd501fs5019c
1 0 2 3 4 5 6 7 8 9
Ma|n body paper ex|t sensor (PS3} ON
T|me (sec}
ltem
Ma|n body paper ex|t sensor (PS3}
Entrance conveyance motor (M1}
Punch conveyance motor (M2}
Punch reg|strat|on motor (M13}
A||gnment p|ate motor (M12}
Punch dr|ve motor (M10}
1st fo|d|ng motor (M4}
1st fo|d|ng re|ease motor (M14}
2nd fo|d|ng motor (M5}
2nd fo|d|ng re|ease motor (M15}
3rd fo|d|ng motor (M6}
3rd fo|d|ng re|ease motor (M16}
lntermed|ate conveyance motor (M3}
Ma|n tray paper ex|t motor (M17}
Ro||er so|eno|d /1 (SD5}
Ro||er so|eno|d /2 (SD6}
Ro||er so|eno|d /3 (SD7}
Ro||er so|eno|d /4 (SD8}
Fo|d|ng gate so|eno|d (SD15}
Paper ex|t so|eno|d (SD12}
FD entrance sensor (PS1}
Punch conveyance sensor (PS5}
Punch reg|strat|on sensor (PS6}
1st fo|d|ng conveyance sensor (PS51}
2nd fo|d|ng conveyance sensor (PS53}
3rd fo|d|ng conveyance sensor (PS54}
S s|ze conveyance sensor (PS58}
lntermed|ate conveyance sensor (PS13}
Ma|n tray paper ex|t sensor (PS18}
Sub tray paper ex|t sensor (PS16}
F
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16. TlMlNG OHART
657
F|e|d Serv|ce ver1.0 Sep.2006
D. Fo|d|ng, A3, 2 or|g|na|s, 2 cop|es, sub tray paper ex|t
fd501fs5020c
1 0 2 3 4 5 6 7 8 9
Ma|n body paper ex|t sensor (PS3} ON
T|me (sec}
ltem
Ma|n body paper ex|t sensor (PS3}
Entrance conveyance motor (M1}
Punch conveyance motor (M2}
Punch reg|strat|on motor (M13}
A||gnment p|ate motor (M12}
Punch dr|ve motor (M10}
1st fo|d|ng motor (M4}
1st fo|d|ng re|ease motor (M14}
2nd fo|d|ng motor (M5}
2nd fo|d|ng re|ease motor (M15}
3rd fo|d|ng motor (M6}
3rd fo|d|ng re|ease motor (M16}
lntermed|ate conveyance motor (M3}
Ma|n tray paper ex|t motor (M17}
Ro||er so|eno|d /1 (SD5}
Ro||er so|eno|d /2 (SD6}
Ro||er so|eno|d /3 (SD7}
Ro||er so|eno|d /4 (SD8}
Fo|d|ng gate so|eno|d (SD15}
Paper ex|t so|eno|d (SD12}
FD entrance sensor (PS1}
Punch conveyance sensor (PS5}
Punch reg|strat|on sensor (PS6}
1st fo|d|ng conveyance sensor (PS51}
2nd fo|d|ng conveyance sensor (PS53}
3rd fo|d|ng conveyance sensor (PS54}
S s|ze conveyance sensor (PS58}
lntermed|ate conveyance sensor (PS13}
Ma|n tray paper ex|t sensor (PS18}
Sub tray paper ex|t sensor (PS16}
F
R
16. TlMlNG OHART
658
F|e|d Serv|ce ver1.0 Sep.2006
b
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P
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O

C
6
5
0
0
E. Gate fo|d, A3, 2 or|g|na|s, 2 cop|es, sub tray paper ex|t
fd501fs5021c
1 0 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Ma|n body paper ex|t sensor (PS3} ON
T|me (sec}
ltem
Ma|n body paper ex|t sensor (PS3}
Entrance conveyance motor (M1}
Punch conveyance motor (M2}
Punch reg|strat|on motor (M13}
A||gnment p|ate motor (M12}
Punch dr|ve motor (M10}
1st fo|d|ng motor (M4}
1st fo|d|ng re|ease motor (M14}
2nd fo|d|ng motor (M5}
2nd fo|d|ng re|ease motor (M15}
3rd fo|d|ng motor (M6}
3rd fo|d|ng re|ease motor (M16}
lntermed|ate conveyance motor (M3}
Ma|n tray paper ex|t motor (M17}
Ro||er so|eno|d /1 (SD5}
Ro||er so|eno|d /2 (SD6}
Ro||er so|eno|d /3 (SD7}
Ro||er so|eno|d /4 (SD8}
Fo|d|ng gate so|eno|d (SD15}
Paper ex|t so|eno|d (SD12}
FD entrance sensor (PS1}
Punch conveyance sensor (PS5}
Punch reg|strat|on sensor (PS6}
1st fo|d|ng conveyance sensor (PS51}
2nd fo|d|ng conveyance sensor (PS53}
3rd fo|d|ng conveyance sensor (PS54}
S s|ze conveyance sensor (PS58}
lntermed|ate conveyance sensor (PS13}
Ma|n tray paper ex|t sensor (PS18}
Sub tray paper ex|t sensor (PS16}
F
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C
6
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16. TlMlNG OHART
659
F|e|d Serv|ce ver1.0 Sep.2006
F. Z-fo|d, A3, 2 or|g|na|s, 2 cop|es, sub tray paper ex|t
fd501fs5022c
1 0 2 3 4 5 6 7 8 9
Ma|n body paper ex|t sensor (PS3} ON
T|me (sec}
ltem
Ma|n body paper ex|t sensor (PS3}
Entrance conveyance motor (M1}
Punch conveyance motor (M2}
Punch reg|strat|on motor (M13}
A||gnment p|ate motor (M12}
Punch dr|ve motor (M10}
1st fo|d|ng motor (M4}
1st fo|d|ng re|ease motor (M14}
2nd fo|d|ng motor (M5}
2nd fo|d|ng re|ease motor (M15}
3rd fo|d|ng motor (M6}
3rd fo|d|ng re|ease motor (M16}
lntermed|ate conveyance motor (M3}
Ma|n tray paper ex|t motor (M17}
Ro||er so|eno|d /1 (SD5}
Ro||er so|eno|d /2 (SD6}
Ro||er so|eno|d /3 (SD7}
Ro||er so|eno|d /4 (SD8}
Fo|d|ng gate so|eno|d (SD15}
Paper ex|t so|eno|d (SD12}
FD entrance sensor (PS1}
Punch conveyance sensor (PS5}
Punch reg|strat|on sensor (PS6}
1st fo|d|ng conveyance sensor (PS51}
2nd fo|d|ng conveyance sensor (PS53}
3rd fo|d|ng conveyance sensor (PS54}
S s|ze conveyance sensor (PS58}
lntermed|ate conveyance sensor (PS13}
Ma|n tray paper ex|t sensor (PS18}
Sub tray paper ex|t sensor (PS16}
F
R
16. TlMlNG OHART
660
F|e|d Serv|ce ver1.0 Sep.2006
b
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h
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b

P
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C
6
5
0
0
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fd501fs5023c
1 0 2 3 4 5 6
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T|me (sec}
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Punch conveyance motor (M2}
Punch reg|strat|on motor (M13}
A||gnment p|ate motor (M12}
Punch dr|ve motor (M10}
1st fo|d|ng motor (M4}
1st fo|d|ng re|ease motor (M14}
2nd fo|d|ng motor (M5}
2nd fo|d|ng re|ease motor (M15}
3rd fo|d|ng motor (M6}
3rd fo|d|ng re|ease motor (M16}
lntermed|ate conveyance motor (M3}
Ma|n tray paper ex|t motor (M17}
Ro||er so|eno|d /1 (SD5}
Ro||er so|eno|d /2 (SD6}
Ro||er so|eno|d /3 (SD7}
Ro||er so|eno|d /4 (SD8}
Fo|d|ng gate so|eno|d (SD15}
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FD entrance sensor (PS1}
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1st fo|d|ng conveyance sensor (PS51}
2nd fo|d|ng conveyance sensor (PS53}
3rd fo|d|ng conveyance sensor (PS54}
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lntermed|ate conveyance sensor (PS13}
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F
R
Start button ON
b
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6
5
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16. TlMlNG OHART
661
F|e|d Serv|ce ver1.0 Sep.2006
H. Punch, A4, 2 or|g|na|s, 2 cop|es, sub tray paper ex|t
fd501fs5024c
1 0 2 3
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A||gnment p|ate motor (M12}
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1st fo|d|ng motor (M4}
1st fo|d|ng re|ease motor (M14}
2nd fo|d|ng motor (M5}
2nd fo|d|ng re|ease motor (M15}
3rd fo|d|ng motor (M6}
3rd fo|d|ng re|ease motor (M16}
lntermed|ate conveyance motor (M3}
Ma|n tray paper ex|t motor (M17}
Ro||er so|eno|d /1 (SD5}
Ro||er so|eno|d /2 (SD6}
Ro||er so|eno|d /3 (SD7}
Ro||er so|eno|d /4 (SD8}
Fo|d|ng gate so|eno|d (SD15}
Paper ex|t so|eno|d (SD12}
FD entrance sensor (PS1}
Punch conveyance sensor (PS5}
Punch reg|strat|on sensor (PS6}
1st fo|d|ng conveyance sensor (PS51}
2nd fo|d|ng conveyance sensor (PS53}
3rd fo|d|ng conveyance sensor (PS54}
S s|ze conveyance sensor (PS58}
lntermed|ate conveyance sensor (PS13}
Ma|n tray paper ex|t sensor (PS18}
Sub tray paper ex|t sensor (PS16}
F
R
16. TlMlNG OHART
662
F|e|d Serv|ce ver1.0 Sep.2006
b
i
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h
u
b

P
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6
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663
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664
F|e|d Serv|ce ver1.0 Sep.2006
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665
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16. TlMlNG OHART
666
F|e|d Serv|ce ver1.0 Sep.2006
b
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P
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C
6
5
0
0
16.7 FS
16.7.1 FS-503
A. Sort, A4, 2 or|g|na|s, 2 cop|es, S|ng|e s|de
fs503fs5010c
1
0
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16. TlMlNG OHART
667
F|e|d Serv|ce ver1.0 Sep.2006
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16. TlMlNG OHART
668
F|e|d Serv|ce ver1.0 Sep.2006
b
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h
u
b

P
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C
6
5
0
0
C. Stap|e, A4, 2 or|g|na|s, 2 cop|es, s|ng|e s|de
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16. TlMlNG OHART
669
F|e|d Serv|ce ver1.0 Sep.2006
16.7.2 FS-607
A. Sort, A4, 2 or|g|na|s, 3 cop|es, S|ng|e s|de
a04df5c800ca
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16. TlMlNG OHART
670
F|e|d Serv|ce ver1.0 Sep.2006
b
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16. TlMlNG OHART
671
F|e|d Serv|ce ver1.0 Sep.2006
C. Sadd|e st|tch|ng, A4S, 3 or|g|na|s, 2 cop|es, S|ng|e s|de
a04df5c802ca
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m
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16. TlMlNG OHART
672
F|e|d Serv|ce ver1.0 Sep.2006
b
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z
h
u
b

P
R
O

C
6
5
0
0
D. Tr|-fo|d|ng, A4S, 3 or|g|na|s, 2 cop|es, S|ng|e s|de
a04df5c803ca
A
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16. TlMlNG OHART
677
F|e|d Serv|ce ver1.0 Sep.2006
B. Subtray ex|t, A4, 3 sheets of paper, 2 set
15anf5c801na
0
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16. TlMlNG OHART
678
F|e|d Serv|ce ver1.0 Sep.2006
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C. Over|ap tr|-fo|d|ng, A4S, 3 sheets of paper, 3 set
15anf5c802na
A
0 1 2 3 4 5 6 7 8 9 10 11 12
Entrance conveyance motor (M1}
Entrance sensor (PS1}
R|ght ang|e
conveyance motor
(M6}
Over|ap motor (M13}
R|ght ang|e conveyance gate so|eno|d (SD2}
Ro||er re|ease so|eno|d /1 (SD5}
Ro||er re|ease so|eno|d /2 (SD6}
R|ght ang|e conveyance sensor /1 (PS5}
R|ght ang|e conveyance sensor /2 (PS6}
Fo|d|ng entrance motor (M3}
Fo|d|ng conveyance
motor (M4}
Fo|d|ng ma|n scan
a||gnment motor /Fr
(M7}
Fo|d|ng sub scan
a||gnment ex|t motor
(M8}
Fo|d|ng ma|n scan
a||gnment motor /Rr
(M14}
1st fo|d|ng b|ade motor
(M18}
2nd fo|d|ng b|ade
motor (M19}
Tr|-fo|d|ng ex|t c|utch (O|1}
Ro||er re|ease so|eno|d /3 (SD7}
Fo|d|ng entrance sensor (PS60}
Fo|d|ng sensor /1 (PS7}
Fo|d|ng passage sensor (PS8}
Tr|-fo|d|ng ex|t sensor (PS9}
Fo|d|ng ma|n scan a||gnment home sensor /Fr2 (PS49}
Fo|d|ng ma|n scan a||gnment home sensor /Rr (PS19}
1st fo|d|ng b|ade home sensor /1 (PS20}
2nd fo|d|ng b|ade home sensor /1 (PS22}
1st fo|d|ng b|ade home sensor /2 (PS21}
2nd fo|d|ng b|ade home sensor /2 (PS23}
Fo|d|ng ex|t home sensor
(PS24}
Fo|d|ng sub scan a||gnment home sensor (PS56}
Fo|d|ng ma|n scan a||gnment home sensor /Fr1 (PS18}
F
R
H
|
R
F
R
F
R
F
R
F
R
ltem
Ma|n body start s|gna|
T|me (sec}
F
R
F
R
1st fo|d|ng
2nd
fo|d|ng
Ex|t
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16. TlMlNG OHART
679
F|e|d Serv|ce ver1.0 Sep.2006
15anf5c803na
A
13 14 15 16 17 18 19 20 21 22
Entrance conveyance motor (M1}
Entrance sensor (PS1}
R|ght ang|e
conveyance motor
(M6}
Over|ap motor (M13}
R|ght ang|e conveyance gate so|eno|d (SD2}
Ro||er re|ease so|eno|d /1 (SD5}
Ro||er re|ease so|eno|d /2 (SD6}
R|ght ang|e conveyance sensor /1 (PS5}
R|ght ang|e conveyance sensor /2 (PS6}
Fo|d|ng entrance motor (M3}
Fo|d|ng conveyance
motor (M4}
Fo|d|ng ma|n scan
a||gnment motor /Fr
(M7}
Fo|d|ng sub scan
a||gnment ex|t motor
(M8}
Fo|d|ng ma|n scan
a||gnment motor /Rr
(M14}
1st fo|d|ng b|ade motor
(M18}
2nd fo|d|ng b|ade
motor (M19}
Tr|-fo|d|ng ex|t c|utch (O|1}
Ro||er re|ease so|eno|d /3 (SD7}
Fo|d|ng entrance sensor (PS60}
Fo|d|ng sensor /1 (PS7}
Fo|d|ng passage sensor (PS8}
Tr|-fo|d|ng ex|t sensor (PS9}
Fo|d|ng ma|n scan a||gnment home sensor /Fr2 (PS49}
Fo|d|ng ma|n scan a||gnment home sensor /Rr (PS19}
1st fo|d|ng b|ade home sensor /1 (PS20}
2nd fo|d|ng b|ade home sensor /1 (PS22}
1st fo|d|ng b|ade home sensor /2 (PS21}
2nd fo|d|ng b|ade home sensor /2 (PS23}
Fo|d|ng ex|t home sensor
(PS24}
Fo|d|ng sub scan a||gnment home sensor (PS56}
Fo|d|ng ma|n scan a||gnment home sensor /Fr1 (PS18}
F
R
H
|
R
F
R
F
R
F
R
F
R
ltem
T|me (sec}
1st fo|d|ng
2nd
fo|d|ng
Ex|t
1st fo|d|ng
2nd
fo|d|ng
Ex|t
F
R
F
R
16. TlMlNG OHART
680
F|e|d Serv|ce ver1.0 Sep.2006
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D. Sadd|e st|tch|ng (tr|mmer|, A3, 5 sheets of paper, 2 set
15anf5c804na
A
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
Entrance sensor (PS1}
R|ght ang|e
conveyance motor (M6}
Over|ap motor (M13}
R|ght ang|e conveyance gate so|eno|d (SD2}
R|ght ang|e conveyance sensor /2 (PS6}
Fo|d|ng conveyance
motor (M4}
Fo|d|ng ma|n scan a||gn-
ment motor /Fr (M7}
Fo|d|ng sub scan
a||gnment ex|t motor
(M8}
Fo|d|ng ma|n scan a||gn-
ment motor /Rr (M14}
1st fo|d|ng b|ade
motor (M18}
Gu|de shaft motor (M25}
Fo|d|ng sensor /2 (PS44}
Sadd|e st|tch|ng a||gn-
ment motor /Rt (M9}
Bund|e arm motor
(M10}
Bund|e c||p motor (M11}
Sadd|e st|tch|ng a||gn-
ment motor /|t (M16}
O||ncher up down motor
(M20}
Sadd|e st|tch|ng press motor (M21}
Bund|e arm rotat|on
motor (M22}
Bund|e arm ass|st
motor (M26}
Stap|er motors /Rt (M29}, /|t (M30}
O||ncher so|eno|ds /Rt (SD9}, /|t (SD10}
Bund|e sensor /1 (PS14}
Bund|e ex|t motor (M5}
Bund|e reg|strat|on
motor (M12}
Bund|e press
movement motor (M17}
Bund|e press
motor (M23}
Bund|e press stage up
down motor (M24}
Bund|e sensor /2 (PS15}
Bund|e reg|strat|on p|ate home sensor (PS16}
Bund|e press stage up down ||m|t sensor (PS45}
Bund|e sensor /4 (PS54}
Tr|mmer reg|strat|on sensor (PS55}
Bund|e ex|t sensor /2 (PS57}
Tr|mmer b|ade motor
(M31}
Tr|mmer press motor
(M32}
F
R
F
R
F
R
F
R
H
|
R
F
R
F
R
F
R
F
R
F
R
F
R
F
R
F
R
F
R
F
R
F
R
F
R
F
R
F
R
F
R
F
R
ltem
Ma|n body start s|gna|
T|me (sec}
Fo|d|ng Fo|d|ng Fo|d|ng Fo|d|ng
Stap|e
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16. TlMlNG OHART
681
F|e|d Serv|ce ver1.0 Sep.2006
15anf5c805na
A
28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54
Entrance sensor (PS1}
R|ght ang|e convey-
ance motor (M6}
Over|ap motor (M13}
R|ght ang|e conveyance gate so|eno|d (SD2}
R|ght ang|e conveyance sensor /2 (PS6}
Fo|d|ng conveyance
motor (M4}
Fo|d|ng ma|n scan a||gn-
ment motor /Fr (M7}
Fo|d|ng sub scan
a||gnment ex|t motor
(M8}
Fo|d|ng ma|n scan a||gn-
ment motor /Rr (M14}
1st fo|d|ng b|ade
motor (M18}
Gu|de shaft motor (M25}
Fo|d|ng sensor /2 (PS44}
Sadd|e st|tch|ng a||gn-
ment motor /Rt (M9}
Bund|e arm motor
(M10}
Bund|e c||p motor (M11}
Sadd|e st|tch|ng a||gn-
ment motor /|t (M16}
O||ncher up down motor
(M20}
Sadd|e st|tch|ng press motor (M21}
Bund|e arm rotat|on
motor (M22}
Bund|e arm ass|st
motor (M26}
Stap|er motors /Rt (M29}, /|t (M30}
O||ncher so|eno|ds /Rt (SD9}, /|t (SD10}
Bund|e sensor /1 (PS14}
Bund|e ex|t motor (M5}
Bund|e reg|strat|on
motor (M12}
Bund|e press
movement motor (M17}
Bund|e press
motor (M23}
Bund|e press stage up
down motor (M24}
Bund|e sensor /2 (PS15}
Bund|e reg|strat|on p|ate home sensor (PS16}
Bund|e press stage up down ||m|t sensor (PS45}
Bund|e sensor /4 (PS54}
Tr|mmer reg|strat|on sensor (PS55}
Bund|e ex|t sensor /2 (PS57}
Tr|mmer b|ade motor
(M31}
Tr|mmer press motor
(M32}
F
R
F
R
F
R
F
R
H
|
R
F
R
F
R
F
R
F
R
F
R
F
R
F
R
F
R
F
R
F
R
F
R
F
R
F
R
F
R
F
R
F
R
ltem
T|me (sec}
Fo|d|ng
Stap|e
Ex|t
Tr|m
Ex|t
Tr|m
16. TlMlNG OHART
682
F|e|d Serv|ce ver1.0 Sep.2006
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B|ank page
!"# %&'()** +,(,-. /,).()0 12345 6378293 &37!#: 63;#<::=
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1 2 3 4 5 6 7 8 9 10 11 12 13
1 2 3 4 5 6 7 8 9 10 11 12 13
A
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D
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F
G
H
I
J
K
L
M
A
B
C
D
E
F
G
H
I
J
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502
501
FT3
FT4 FT6
FT5 FT7
FT8
FT1
FT2
DCPS/1(1/2)
Y/G
AC(H) AC(N)
FT9
FT10
101-1 AC(H)
101-3 AC(N)
FT15
T0.5
1
2
1
-3
1
2
1
-1
1
2
1
-2
1
2
0
-1
1
2
0
-3
SW1
101-2 NC
1
2
0
-2
1
2
1
-4
1
2
1
-5
1
2
1
-6
FT12
SW3
RY2
FT11
Dehumidifier heater switch
1
2
1
-7
1
2
1
-8
1
2
1
-9
1
2
1
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0
1
5
3
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P
G
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1
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P
G
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23
111
24
112
Sub relay
RY1
Main relay
24V1
130 132
1
4
6
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1
4
6
-2
131 133
1
4
2
-1
1
4
2
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5
8
9
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5
8
9
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5
8
9
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5
8
9
-5
5
8
9
-7
5
8
9
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1
5
9
0
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5
9
0
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5
9
0
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5
9
0
-5
5
9
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5
9
0
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1
5
9
9
-6
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5
9
9
-5
-2
5
9
9
-4
-3
5
9
9
-3
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5
9
9
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5
9
9
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5
0
0
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A
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5
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A
F
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5
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A
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5
0
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A
A
D
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5
0
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A
A
D
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5
0
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A
G
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5
0
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A
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5
0
0
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A
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5
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2
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B
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-1
3
D
E
C
_
C
W
B
3
5
7
-1
4
D
E
C
_
E
N
A
3
5
7
-1
5
D
E
C
_
C
L
K
3
5
7
-1
6
5
V
3
5
7
-1
7
5
V
3
5
7
-1
8
5
V
1
5
2
-8
S
G
N
D
1
5
2
-9
5
V
1
5
2
-7
H
_
C
O
N
T
1
5
2
-6
M
R
L
_
D
R
V
1
5
2
-5
L
2
_
D
R
V
1
5
2
-4
L
3
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D
R
V
1
5
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-3
L
4
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D
R
V
1
5
2
-2
L
5
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D
R
V
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5
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L
6
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D
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V
6
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R
L
M
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6
4
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G
N
D
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-1
7
R
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S
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4
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R
L
M
T
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C
W
6
4
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-1
4
R
L
M
T
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C
L
K
6
4
2
-1
3
G
N
D
6
4
2
-1
2
E
X
T
_
V
R
E
F
6
4
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-1
1
E
X
T
_
C
W
B
6
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E
X
T
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N
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E
X
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D
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E
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C
L
K
6
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2
-3
5
V
6
4
2
-2
5
V
6
4
2
-1
5
V
CBR/2
CBR/1
Plug
Main power switch
Dehumidifier heater
1
0
4
-1
2
4
V
1
1
0
4
-6
P
G
N
D
1
0
3
-8
S
G
N
D
1
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3
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S
G
N
D
1
0
4
-4
2
4
V
1
1
10
2
3
4
9
11
12
13
19
20
21
22
23
33 34 35 36 37 38 39 40
14
1
0
4
-5
1
2
V
1
1
2
3
-5
1
2
3
-4
1
2
3
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1
2
3
-3
1
2
3
-2
1
2
3
-9
1
2
3
-8
1
2
3
-1
0
1
2
3
-7
1
2
3
-6
1
0
4
-3
2
4
V
1
1
0
4
-2
2
4
V
1
17
16
18
15
5
6
1
0
2
-5
S
G
N
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7
8
1
0
2
-6
5
V
1
1
0
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4
V
1
1
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2
S
G
N
D
24
1
0
2
-1
1
2
V
2
1
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2
-2
R
E
M
/1
1
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3
-4
3
.3
V
1
1
0
4
-7
P
G
N
D
1
0
4
-8
P
G
N
D
1
0
4
-1
0
S
G
N
D
1
0
3
-2
3
.3
V
2
1
0
3
-3
3
.3
V
2
1
0
3
-5
5
V
2
1
0
3
-7
P
G
N
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1
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3
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A
C
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O
F
F
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1
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2
1
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4
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P
G
N
D
25 26 27 28 29 30 31 32
1
2
2
-5
1
2
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-4
1
2
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-1
1
2
2
-3
1
2
2
-2
1
2
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1
2
2
-8
1
2
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1
2
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-7
1
2
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-6
1
3
0
-A
1
- A
1
0
1
3
0
-A
2
- A
9
1
3
0
-A
6
- A
5
1
3
0
-A
8
- A
3
1
3
1
-A
2
- A
6
1
3
1
-A
7
- A
1
1
3
1
-B
2
- B
5
F/G
1
3
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-A
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- A
8
1
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1
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- A
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F
T
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A
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2
1
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4
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T
1
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1
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1
-B
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- B
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3
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-A
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- A
3
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4
- A
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T
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T
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3
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3
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1
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- A
2
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-6
1
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1
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- A
1
1
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-A
9
- A
2
1
3
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-B
1
- B
9
1
3
0
-B
2
- B
8
1
3
0
-B
4
- B
6
1
3
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-B
3
- B
7
1
3
0
-B
5
- B
5
1
3
0
-B
7
- B
3
1
3
0
-B
6
- B
4
1
3
0
-B
8
- B
2
1
3
0
-B
9
- B
1
(R
L
1
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F
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A
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(B
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(W
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2
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A
C
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8
7
(W
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1
3
1
-B
3
- B
4
1
3
1
-B
5
- B
2
1
3
1
-B
4
- B
3
1
3
1
-B
6
- B
1
1
5
7
-5
S
G
N
D
1
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7
-7
L
3
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C
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5
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5
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2
0
F
T
1
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1
4
8
-1
1
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-2
1
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1
4
7
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1
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1
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1
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F
T
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M
P
4
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1
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4
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1
1
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M
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3
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3
1
5
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T
E
M
P
2
_
2
1
5
0
-4
F
T
E
M
P
2
_
1
1
5
0
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M
P
1
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3
1
5
0
-1
4
F
S
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L
L
1
5
0
-1
3
F
S
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T
_
L
H
1
5
0
-9
F
T
E
M
P
3
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2
1
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0
-8
F
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P
3
_
1
1
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F
S
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L
1
5
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F
S
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1
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1
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1
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8
-4
1
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-3
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1
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BT-2
BT-3
BT-1
BT-4
BT-2
BT-3
BT-1
F
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S
C
B
/
1
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S
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2
EUROPE ONLY
24V
24V
M55
24V
24V
M54
NF
Noise filter
Circuit breaker/1
Circuit breaker/2
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71 75 72 76 73 77 74 78 86 87 94 95 88
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117 119 121 122 123
101
102
103
104
105 106
107
108
109 110
113
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1
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5
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89
1
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93
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6
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110-1 AC(H)
110-2 N.C
1
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2
4
V
2
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4
0
0
-1
B
S
G
N
D
4
0
1
-1
3
A
-2
A
4
0
1
-1
4
A
-1
A
4
0
9
-5
-1
4
0
9
-4
-2
4
1
4
-2
B
T
2
D
E
T
(H
)
4
1
4
-1
5
B
N
.C
4
1
4
-1
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S
G
N
D
4
1
5
-1
3
A
-2
A
4
1
5
-1
4
A
-1
A
4
2
3
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4
2
3
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2
8
-2
B
T
3
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E
T
(H
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4
2
8
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N
.C
4
2
9
-1
3
A
-2
A
4
2
9
-1
4
A
-1
A
4
3
7
-5
-1
4
3
7
-4
-2
4
1
5
-1
6
B
-1
B
4
2
8
-1
B
G
N
D
PRCB(2/6)
4
4
2
-1
8
5
V
2
4
5
9
-4
B
G
N
D
4
4
2
-1
2
P
S
M
T
_
H
/L
4
4
2
-1
3
P
S
M
T
_
E
R
4
4
2
-1
5
P
S
M
T
_
C
L
K
4
4
2
-1
6
P
S
M
T
_
C
N
T
4
4
2
-1
4
P
S
M
T
_
C
W
4
6
4
-5
A
P
F
_
S
O
C
L
1
4
6
4
-6
A
P
F
_
R
V
C
L
1
4
6
4
-7
A
P
F
_
R
V
C
L
2
4
6
4
-8
A
P
F
_
C
H
C
L
1
4
6
4
-9
A
P
F
_
C
H
C
L
2
4
6
4
-1
0
A
P
F
_
C
H
C
L
3
4
6
4
-1
2
A
P
F
_
C
H
C
L
5
4
6
4
-1
3
A
P
F
_
C
H
C
L
6
4
6
4
-1
4
A
P
F
_
P
U
S
D
1
4
6
4
-1
5
A
P
F
_
N
F
S
IG
1
4
6
4
-1
6
A
P
F
_
N
P
S
IG
1
4
6
4
-1
7
A
P
F
_
C
H
S
IG
1
4
6
4
-1
8
A
P
F
_
C
H
S
IG
2
4
6
4
-1
9
A
P
F
_
C
H
S
IG
3
4
6
4
-2
0
A
P
F
_
C
H
S
IG
4
4
6
4
-5
B
L
T
N
P
_
S
IG
4
6
4
-6
B
L
T
P
R
_
S
IG
4
6
4
-7
B
L
T
S
O
_
S
IG
4
6
4
-8
B
G
N
D
4
6
4
-9
B
P
F
_
H
T
R
O
F
F
4
6
4
-1
0
B
L
T
S
S
D
C
N
T
4
6
4
-1
1
B
L
T
R
C
L
C
N
T
4
6
4
-1
2
B
L
T
S
C
L
C
N
T
4
6
4
-1
4
B
S
O
U
T
2
_
2
4
6
4
-1
3
B
G
N
D
4
6
4
-1
5
B
S
IN
2
_
2
4
4
2
-1
7
G
N
D
4
5
9
-1
B
P
S
F
A
N
_
D
R
1
4
5
9
-2
B
P
S
F
A
N
_
E
R
1
4
5
9
-3
B
P
S
F
A
N
_
H
L
1
4
6
4
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1
A
P
F
_
C
H
C
L
4
1
0
6
-1
5
V
2
51
52
41
42
53
54 45
46
1
0
5
-2
5
V
2
1
0
6
-8
S
G
N
D
1
0
5
-7
S
G
N
D
1
0
5
-3
5
V
2
1
0
5
-1
5
V
2
1
0
5
-8
S
G
N
D
1
0
5
-6
S
G
N
D
1
0
6
-6
2
4
V
1
1
0
6
-5
1
2
V
1
0
6
-7
S
G
N
D
1
0
6
-2
5
V
2
1
0
6
-3
5
V
2
1
0
5
-4
5
V
2
47
48
49
1
0
5
-5
5
V
2
50
1
0
6
-4
5
V
2
44
43
55
56
57
1
0
5
-9
S
G
N
D
1
0
5
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0
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G
N
D
1
0
6
-9
S
G
N
D
1
0
6
-1
2
P
G
N
D
1
0
6
-1
1
S
G
N
D
1
0
6
-1
0
S
G
N
D
58
59
60
61
62
4
6
4
-1
B
G
N
D
4
6
4
-2
B
L
T
C
C
L
C
N
T

4
6
4
-3
B
P
F
_
F
R
S
IG
1
4
6
4
-4
B
P
F
_
F
R
S
IG
2
4
6
4
-2
A
2
4
V
2
4
6
4
-3
A
T
R
3
_
D
R
V
4
6
4
-4
A
2
4
V
2
4
6
4
-1
A
T
R
2
_
D
R
V
4
6
4
-1
9
B
T
R
1
_
D
R
V
4
6
4
-2
0
B
2
4
V
2
4
5
9
-1
2
A
5
V
2
4
5
9
-1
0
A
G
N
D
4
5
9
-1
1
A
N
O
P
A
P
E
R
4
4
5
9
-8
A
P
A
P
E
R
V
R
4
4
5
9
-7
A
G
N
D
4
5
9
-9
A
3
.3
V
3
4
5
9
-4
A
G
N
D
4
5
9
-6
A
5
V
2
4
5
9
-5
A
T
4
P
S
IZ
1
4
5
9
-1
A
G
N
D
4
5
9
-3
A
5
V
2
4
5
9
-2
A
T
4
P
S
IZ
2
4
4
2
-1
1
5
V
2
4
4
2
-1
0
T
O
N
E
R
D
E
T
4
4
2
-9
S
G
N
D
4
4
2
-7
M
C
1
_
D
R
V
4
4
2
-8
M
C
L
1
_
2
4
V
4
4
2
-5
N
O
F
E
E
D
4
4
2
-4
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N
D
4
4
2
-6
5
V
2
4
4
2
-2
F
E
E
D
O
P
E
N
4
4
2
-1
G
N
D
4
4
2
-3
5
V
2
4
6
4
-1
6
B
G
N
D
4
6
4
-1
8
B
5
V
2
4
6
4
-1
7
B
T
O
N
E
R
D
E
T
4
4
1
-3
4
4
1
-1
4
4
1
-2
VR3
4
2
9
-1
0
A
-5
A
4
2
9
-1
1
A
-4
A
4
2
9
-1
2
A
-3
A
4
3
7
-3
-3
4
3
7
-2
-4
4
3
7
-1
-5
4
2
8
-4
B
P
A
P
E
R
V
R
3
4
2
8
-3
B
G
N
D
4
2
8
-5
B
3
.3
V
2
PS46
4
4
0
-1
4
4
0
-2
4
4
0
-3
4
2
8
-7
B
T
3
P
S
IZ
E
2
4
2
8
-8
B
5
V
4
2
9
-7
A
-8
A
4
2
9
-8
A
-7
A
4
2
9
-9
A
-6
A
4
2
8
-6
B
G
N
D
PS45
4
2
8
-1
0
B
T
3
P
S
IZ
E
1
4
3
9
-1
4
3
9
-2
4
3
9
-3
4
2
9
-4
A
-1
1
A
4
2
9
-5
A
-1
0
A
4
2
9
-6
A
-9
A
4
2
8
-9
B
G
N
D
4
2
8
-1
1
B
5
V
PS44
4
3
8
-2
4
3
8
-3
4
3
8
-1
4
2
8
-1
3
B
T
3
Q
U
A
N
T
4
2
8
-1
2
B
G
N
D
4
2
9
-1
A
-1
4
A
4
2
9
-2
A
-1
3
A
4
2
9
-3
A
-1
2
A
4
2
8
-1
4
B
5
V
TRAY3
4
2
9
-1
5
B
-2
B
4
2
9
-1
4
B
-3
B
SD9
4
3
6
-2
4
3
6
-1
4
2
8
-1
A
P
U
S
D
3
5
6
8
-1
-2
5
6
8
-2
-1
4
2
8
-2
A
T
3
M
C
2
4
V
4
2
9
-1
6
B
-1
B
4
2
8
-3
A
P
F
E
E
D
M
C
3
4
3
5
-2
4
3
5
-1
4
3
0
-1
2
-2
4
3
0
-1
3
-1
4
2
9
-1
3
B
-4
B
4
2
9
-1
2
B
-5
B
MC12
4
2
8
-4
A
T
3
M
C
2
4
V
4
3
4
-2
4
3
4
-1
4
2
9
-1
0
B
-7
B
4
2
9
-1
1
B
-6
B
4
3
0
-1
0
-4
4
3
0
-1
1
-3
4
2
8
-5
A
P
S
U
P
M
C
3
MC11
4
2
8
-6
A
T
3
M
C
2
4
V
PS43
4
3
3
-1
4
3
3
-2
4
3
3
-3
4
2
9
-7
B
-1
0
B
4
2
9
-8
B
-9
B
4
2
9
-9
B
-8
B
4
3
0
-7
-7
4
3
0
-8
-6
4
3
0
-9
-5
4
2
8
-8
A
N
O
P
A
P
E
R
3
4
2
8
-7
A
G
N
D
4
2
8
-9
A
5
V
2
4
2
8
-1
2
A
5
V
2
PS42
4
2
8
-1
1
A
U
P
L
IM
IT
3
4
3
2
-1
4
3
2
-2
4
3
2
-3
4
2
8
-1
0
A
G
N
D
4
2
9
-4
B
-1
3
B
4
2
9
-5
B
-1
2
B
4
2
9
-6
B
-1
1
B
4
3
0
-4
-1
0
4
3
0
-5
-9
4
3
0
-6
-8
PS41
4
2
8
-1
4
A
N
O
F
E
E
D
3
4
2
8
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3
A
G
N
D
4
3
1
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4
3
1
-2
4
3
1
-3
4
2
8
-1
5
A
5
V
2
4
2
9
-1
B
-1
6
B
4
2
9
-2
B
-1
5
B
4
2
9
-3
B
-1
4
B
4
3
0
-1
-1
3
4
3
0
-2
-1
2
4
3
0
-3
-1
1
4
2
7
-3
4
2
7
-1
4
2
7
-2
4
1
4
-3
B
S
G
N
D
VR2
4
1
5
-1
0
A
-5
A
4
1
5
-1
1
A
-4
A
4
1
5
-1
2
A
-3
A
4
2
3
-3
-3
4
2
3
-2
-4
4
2
3
-1
-5
4
1
4
-5
B
3
.3
V
4
1
4
-4
B
P
A
P
E
R
V
R
2
PS40
4
2
6
-1
4
2
6
-2
4
2
6
-3
4
1
4
-6
B
S
G
N
D
4
1
4
-7
B
T
2
P
S
IZ
E
2
4
1
4
-8
B
5
V
2
4
1
5
-7
A
-8
A
4
1
5
-8
A
-7
A
4
1
5
-9
A
-6
A
PS39
4
1
4
-1
0
B
T
2
P
S
IZ
E
1
4
2
5
-1
4
2
5
-2
4
2
5
-3
4
1
4
-9
B
S
G
N
D
4
1
5
-4
A
-1
1
A
4
1
5
-5
A
-1
0
A
4
1
5
-6
A
-9
A
4
1
4
-1
1
B
5
V
2
PS38
4
2
4
-2
4
2
4
-3
4
2
4
-1
4
1
4
-1
3
B
T
2
Q
U
A
N
T
4
1
4
-1
2
B
S
G
N
D
4
1
4
-1
4
B
5
V
2
4
1
5
-1
A
-1
4
A
4
1
5
-2
A
-1
3
A
4
1
5
-3
A
-1
2
A
4
1
4
-3
A
P
F
E
E
D
M
C
2
4
2
1
-2
4
2
1
-1
4
1
6
-1
2
-2
4
1
6
-1
3
-1
4
1
5
-1
3
B
-4
B
4
1
5
-1
2
B
-5
B
MC10
4
1
4
-4
A
T
2
M
C
2
4
V
MC9
4
2
0
-2
4
2
0
-1
4
1
5
-1
0
B
-7
B
4
1
5
-1
1
B
-6
B
4
1
6
-1
0
-4
4
1
6
-1
1
-3
4
1
4
-5
A
P
S
U
P
M
C
2
4
1
4
-6
A
T
2
M
C
2
4
V
PS37
4
1
9
-1
4
1
9
-2
4
1
9
-3
4
1
4
-7
A
G
N
D
4
1
5
-7
B
-1
0
B
4
1
5
-8
B
-9
B
4
1
5
-9
B
-8
B
4
1
6
-7
-7
4
1
6
-8
-6
4
1
6
-9
-5
4
1
4
-8
A
N
O
P
A
P
E
R
2
4
1
4
-9
A
5
V
PS36
4
1
4
-1
1
A
U
P
L
IM
IT
2
4
1
8
-1
4
1
8
-2
4
1
8
-3
4
1
4
-1
0
A
G
N
D
4
1
5
-4
B
-1
3
B
4
1
5
-5
B
-1
2
B
4
1
5
-6
B
-1
1
B
4
1
6
-4
-1
0
4
1
6
-5
-9
4
1
6
-6
-8
4
1
4
-1
2
A
5
V
PS35
4
1
4
-1
4
A
N
O
F
E
E
D
2
4
1
4
-1
3
A
G
N
D
4
1
7
-1
4
1
7
-2
4
1
7
-3
4
1
4
-1
5
A
5
V
2
4
1
5
-1
B
-1
6
B
4
1
5
-2
B
-1
5
B
4
1
5
-3
B
-1
4
B
4
1
6
-1
-1
3
4
1
6
-2
-1
2
4
1
6
-3
-1
1
4
1
3
-3
4
1
3
-1
4
1
3
-2
4
0
0
-3
B
S
G
N
D
VR1
4
0
1
-1
0
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P
1
P
a
p
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e
V
R
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P
P
a
p
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e
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P
D
C
P
S
fa
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In
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e
d
ia
te
c
o
n
v
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e
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5
5
0
-1
-6
5
5
0
-2
-5
5
5
0
-3
-4
5
5
0
-4
-3
5
5
0
-5
-2
5
5
0
-6
-1
5
3
6
-7
N
C
M34
5
6
9
-7
W
E
B
_
A
5
6
9
-9
W
E
B
_
B
5
6
9
-8
W
E
B
_
/A
5
6
9
-1
0
W
E
B
_
/B
BY-PASS
M41
M42
4
5
8
-1
4
5
8
-2
4
5
8
-3
4
5
8
-4
4
5
8
-5
4
5
8
-6
4
5
8
-7
4
5
8
-8
4
5
8
-9
4
5
8
-1
0
4
5
8
-1
1
4
5
6
-7
-1
4
5
6
-6
-2
4
5
6
-5
-3
4
5
6
-4
-4
4
5
6
-3
-5
4
5
6
-2
-6
4
5
6
-1
-7
4
5
7
-4
-1
4
5
7
-3
-2
4
5
7
-2
-3
4
5
7
-1
-4
105
106
103
104
4
6
2
-4
-1
4
6
2
-3
-2
4
6
2
-2
-3
4
6
2
-1
-4
R
e
g
is
tra
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n
m
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to
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R
e
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e
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4
6
5
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A
-7
A
LU/PF
1
4
5
-1
1
4
5
-2
130 131
A
C
(H
)
A
C
(N
)
4
6
5
-1
A
-1
6
A
4
6
5
-2
A
-1
5
A
4
6
5
-3
A
-1
4
A
4
6
5
-4
A
-1
3
A
4
6
5
-5
A
-1
2
A
4
6
5
-6
A
-1
1
A
4
6
5
-7
A
-1
0
A
4
6
5
-8
A
-9
A
4
6
5
-9
A
-8
A
4
6
5
-1
1
A
-6
A
4
6
5
-1
2
A
-5
A
4
6
5
-1
3
A
-4
A
4
6
5
-1
5
A
-2
A
4
6
5
-1
4
A
-3
A
4
6
5
-1
6
A
-1
A
4
6
5
-1
B
-1
6
B
4
6
5
-6
B
-1
1
B
4
6
5
-7
B
-1
0
B
4
6
5
-8
B
-9
B
4
6
5
-9
B
-8
B
4
6
5
-1
0
B
-7
B
4
6
5
-1
1
B
-6
B
4
6
5
-1
2
B
-5
B
4
6
5
-1
3
B
-4
B
4
6
5
-1
4
B
-3
B
4
6
5
-1
5
B
-2
B
4
6
5
-1
6
B
-1
B
1
4
5
-3
1
4
5
-4
132
A
C
(H
)
1
4
5
-5
133
A
C
(N
)
N
.C
G
N
D
56
59
4
6
6
-8
4
6
6
-7
60
57
4
6
6
-1
4
6
6
-2
S
G
N
D
5
V
2
58
55
4
6
6
-3
4
6
6
-4
4
6
6
-6
4
6
6
-5
P
G
N
D
S
G
N
D
1
2
V
4
6
6
-9
4
6
6
-1
0
2
4
V
2
-1
P
G
N
D
2
4
V
1
2
4
V
2
-1
P
G
N
D
65
66 67 68
4
6
5
-2
B
-1
5
B
4
6
5
-3
B
-1
4
B
4
6
5
-4
B
-1
3
B
4
6
5
-5
B
-1
2
B
M39 M40
4
4
9
-2
4
4
9
-1
4
5
0
-1
4
5
0
-2
M38
4
5
1
-1
4
5
1
-2
PS25
5
4
6
-1
5
4
6
-2
5
4
6
-3
5
3
9
-1
5
5
V
2
5
3
9
-1
4
B
M
A
X
_
P
S
5
3
9
-1
3
S
G
N
D
5
5
5
-5
-2
5
5
5
-4
-3
5
5
5
-6
-1
5
4
7
-1
5
4
7
-2
5
4
7
-3
5
3
9
-1
2
5
V
2
PS26
5
3
9
-1
1
B
P
N
F
_
P
S
5
3
9
-1
0
S
G
N
D
5
5
5
-2
-5
5
5
5
-1
-6
5
5
5
-3
-4
MC5
5
4
1
-2
-1
5
4
1
-1
-2
5
3
9
-9
2
4
V
2
5
3
9
-8
M
C
L
3
_
D
R
V
PS28
5
4
3
-1
5
4
3
-2
5
4
3
-3
5
3
9
-5
5
V
2
5
3
9
-6
H
A
N
2
_
P
S
5
5
7
-2
-2
5
5
7
-1
-3
5
5
7
-3
-1
5
3
9
-7
S
G
N
D
SD5
5
4
4
-1
-2
5
4
4
-2
-1
5
3
9
-3
B
P
S
D
_
D
R
V
5
3
9
-4
2
4
V
2
MC6
5
4
5
-1
-2
5
4
5
-2
-1
5
3
9
-1
B
P
C
L
_
D
R
V
5
3
9
-2
2
4
V
2
PS47
4
4
4
-1
4
4
4
-2
4
4
4
-3
4
4
3
-1
0
-3
4
4
3
-1
1
-2
4
4
3
-1
2
-1
VR4
4
4
5
-1
4
4
5
-2
4
4
5
-3
4
4
3
-7
-6
4
4
3
-8
-5
4
4
3
-9
-4
PS48
4
4
6
-1
4
4
6
-2
4
4
6
-3
4
4
3
-4
-9
4
4
3
-5
-8
4
4
3
-6
-7
PS49
4
4
7
-1
4
4
7
-2
4
4
7
-3
4
4
3
-1
-1
2
4
4
3
-2
-1
1
4
4
3
-3
-1
0
PS52
4
7
9
-3
-1
4
7
9
-2
-2
4
7
9
-1
-3
4
6
0
-1
4
6
0
-2
4
6
0
-3
MC13
4
5
2
-8
-1
4
5
2
-7
-2
4
5
3
-1
4
5
3
-2
PS50
4
5
2
-6
-3
4
5
2
-5
-4
4
5
2
-4
-5
4
5
4
-1
4
5
4
-2
4
5
4
-3
PS51
4
5
2
-3
-6
4
5
2
-2
-7
4
5
2
-1
-8
4
5
5
-1
4
5
5
-2
4
5
5
-3
PS60
4
6
1
-1
4
6
1
-2
4
6
1
-3
5
4
2
-2
5
4
2
-3
5
5
6
-1
5
V
2
PS27
5
4
2
-1
5
5
6
-2
H
A
N
1
_
P
S
5
5
6
-3
S
G
N
D
24V
24V
A
A
B
B
M30
24V
24V
A
A
B
B
M33
ADU/CONVEYANCE UNIT
5
3
4
-3
L
O
P
M
T
_
A
5
3
4
-5
L
O
P
M
T
_
B
6
3
0
-3
-1
0
6
3
0
-4
-9
6
3
0
-5
-8
6
3
0
-6
-7
6
3
0
-7
-6
6
3
0
-8
-5
6
3
0
-9
-4
6
3
0
-1
0
-3
6
3
0
-1
1
-2
6
3
0
-1
2
-1
6
3
0
-1
-1
2
6
3
0
-2
-1
1
5
3
4
-1
1
A
D
U
H
_
B
5
3
4
-7
2
4
V
2
5
3
4
-9
A
D
U
H
_
A
5
3
4
-1
0
A
D
U
H
_
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5
3
4
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2
A
D
U
H
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5
3
4
-8
2
4
V
2
5
3
4
-4
L
O
P
M
T
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5
3
4
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L
O
P
M
T
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5
3
4
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2
4
V
2
5
3
4
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2
4
V
2
6
2
9
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6
2
9
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6
2
9
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6
2
9
-3
6
2
9
-4
6
2
9
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5
3
5
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5
3
5
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5
3
5
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5
3
5
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5
3
5
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5
3
5
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24V
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A
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A
B
C
D
E
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2
7
2
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A
S
G
N
D
2
7
2
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4
B
L
D
Y
ID
X
INDEXB/Y LASDB/Y
2
7
2
-1
3
B
S
G
N
D
2
7
4
-5
2
7
4
-4
2
7
4
-3
2
7
4
-2
2
7
4
-1
2
7
5
-7
B
2
7
5
-6
B
2
7
5
-5
B
2
7
5
-4
B
2
7
5
-3
B
2
7
5
-8
B
2
7
5
-7
A
2
7
5
-6
A
2
7
5
-5
A
2
7
5
-4
A
2
7
5
-3
A
2
7
5
-9
A
2
7
5
-8
A
2
7
3
-A
6
-A
9
2
7
2
-9
A
L
D
+
5
V
2
7
2
-8
A
L
D
+
5
V
2
7
2
-2
A
L
D
5
V
2
7
5
-1
0
B
2
7
5
-1
1
B
2
7
5
-1
2
B
2
7
3
-B
6
-B
9
2
7
3
-B
7
-B
8
2
7
3
-B
8
-B
7
2
7
3
-A
3
-A
1
2
2
7
2
-5
B
/S
/H
B
2
2
7
3
-A
4
-A
1
1
2
7
3
-A
7
-A
8
2
7
3
-A
8
-A
7
2
7
3
-A
9
-A
6
2
7
3
-A
1
0
-A
5
2
7
3
-A
1
1
-A
4
2
7
3
-A
1
2
-A
3
2
7
2
-3
A
/E
N
B
2
7
3
-A
1
3
-A
2
2
7
3
-A
1
4
-A
1
2
7
3
-A
5
-A
1
0
2
7
5
-2
B
2
7
5
-1
B
2
7
5
-1
1
A
2
7
5
-2
A
2
7
5
-1
A
2
7
5
-1
0
A
2
7
5
-1
2
A
2
7
2
-1
3
A
+
V
ID
E
O
2
2
7
2
-1
2
A
-V
ID
E
O
2
2
7
2
-7
A
G
N
D
2
7
2
-6
A
/S
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1
2
7
2
-5
A
/S
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B
1
2
7
2
-4
A
/A
L
M
1
2
7
2
-1
B
L
O
A
D
2
7
2
-2
B
D
A
C
L
K
2
7
2
-3
B
D
A
I
2
7
2
-1
0
A
+
5
V
R
N
2
7
2
-1
1
A
G
N
D
2
7
2
-1
4
A
G
N
D
2
7
2
-4
B
/A
L
M
2
2
7
3
-B
1
1
-B
4
2
7
3
-B
1
0
-B
5
2
7
3
-B
1
4
-B
6
2
7
3
-B
5
-B
1
0
2
7
3
-B
4
-B
1
1
2
7
3
-B
3
-B
1
2
2
7
3
-B
2
-B
1
3
2
7
3
-B
1
-B
1
4
2
7
3
-B
1
4
-B
1
2
7
3
-B
1
3
-B
2
2
7
3
-B
1
2
-B
3
2
7
3
-A
2
-A
1
3
2
7
3
-A
1
-A
1
4
2
7
2
-1
1
B
G
N
D
2
7
2
-1
0
B
+
V
ID
E
O
1
2
7
2
-6
B
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2
2
7
2
-7
B
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L
M
Y
R
S
T
2
7
2
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B
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ID
E
O
1
2
7
2
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B
G
N
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7
2
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2
B
ID
X
Y
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T
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2
7
6
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S
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7
6
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4
B
L
D
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ID
X
INDEXB/M LASDB/M
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7
6
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3
B
S
G
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D
2
7
8
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2
7
8
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2
7
8
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2
7
8
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2
7
8
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2
7
9
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B
2
7
9
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B
2
7
9
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B
2
7
9
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B
2
7
9
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B
2
7
9
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B
2
7
9
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A
2
7
9
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A
2
7
9
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A
2
7
9
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A
2
7
9
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A
2
7
9
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A
2
7
9
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A
2
7
7
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6
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9
2
7
6
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A
L
D
+
5
V
2
7
6
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A
L
D
+
5
V
2
7
6
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A
L
D
5
V
2
7
9
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0
B
2
7
9
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1
B
2
7
9
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2
B
2
7
7
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6
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9
2
7
7
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7
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8
2
7
7
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8
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7
2
7
7
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3
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1
2
2
7
6
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B
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2
2
7
7
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1
1
2
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7
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8
2
7
7
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7
2
7
7
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9
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6
2
7
7
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1
0
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2
7
7
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1
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4
2
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7
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1
2
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3
2
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6
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A
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2
7
7
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1
3
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2
7
7
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1
4
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1
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7
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1
0
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7
9
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2
7
9
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2
7
9
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A
2
7
9
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A
2
7
9
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A
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7
9
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7
9
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2
A
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7
6
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3
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O
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6
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2
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ID
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O
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6
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A
G
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7
6
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A
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6
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A
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1
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6
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A
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M
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6
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6
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R
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6
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ID
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O
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6
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6
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M
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6
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B
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ID
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8
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S
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8
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8
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2
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A
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2
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7
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G
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D
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8
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G
N
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2
S
G
N
D
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6
S
G
N
D
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8
S
G
N
D
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C
L
K
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G
N
D
-4
H
S
Y
N
C
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0
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0
R
_
1
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1
R
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2
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4
R
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4
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5
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5
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6
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0
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6
S
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D
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3
R
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3
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G
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D
-7
S
G
N
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S
G
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D
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9
3
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V
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5
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1
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6
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L
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IN
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5
R
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K
IN
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1
3
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N
D
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1
6
S
G
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D
1
7
2
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2
0
S
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1
9
L
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6
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4
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5
V
1
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1
4
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T
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2
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5
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3
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W
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L
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D
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4
S
H
U
T
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5
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N
D
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6
S
W
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7
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H
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T
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D
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8
W
T
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9
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0
T
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1
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3
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1
5
S
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7
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G
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1
9
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N
D
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.
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G
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D
1
7
9
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S
U
B
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W
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-2
1
8
2
-6
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DATA VR
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SW
1
7
7
-1
B
R
T
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M
A
IN
_
L
E
D
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U
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T
A
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5
V
1
OKB
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1
8
3
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-3 VL2
185-1 VH2
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-2 NC
-4
Y
2
-3
X
1
-2
Y
1
1
7
5
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X
2
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4
D
T
R
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T
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8
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IN
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0
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2
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T
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D
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T
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6
R
T
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T
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3
5
V
1
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1
7
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4
5
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1
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1
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9
W
T
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L
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X
2
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2
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1
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3
X
1
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1
S
H
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7
5
V
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W
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L
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6
S
W
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S
IG
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4
Y
2
1
7
0
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1
4
1
2
V
3
-A
1
3
1
2
V
3
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1
2
1
2
V
3
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5
S
G
N
D
-B
1
1
S
G
N
D
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9
S
G
N
D
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7
S
G
N
D
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5
S
G
N
D
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3
S
G
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D
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1
S
G
N
D
1
8
1
-A
1
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2
-A
3
-A
4
-A
5
-A
6
-A
7
-A
8
-A
9
1
8
1
-B
1
-B
2
-B
3
-B
4
-B
5
-B
6
-B
7
-B
8
-B
9
-A
1
0
-A
1
1
-A
1
2
-A
1
3
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1
4
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1
0
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1
1
-B
1
2
-B
1
3
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1
4
1
8
0
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F
O
O
T
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G
N
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710-1 5V1
-2 MONI_CLKOUT
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-4 MONI_TXDOUT
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711-1 5V1
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1
8
6
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-5
-6
-7
-8
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0
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1
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2
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3
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4
-1
5
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6
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7
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8
-1
9
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0
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1
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2
-2
3
-2
4
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5
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6
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8
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9
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0
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7
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1
-3
3
-3
4
-3
5
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6
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8
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9
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0
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7
-4
1
-3
2
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17
18
1
2
2
6
4
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5
V
1
1
7
1
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1
7
1
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12345 6378293 &37!#: 63;#<::= !"# %&'()** +,(,-. /,).()0
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V
E
A
C
Y
7
3
0
-4
B
D
E
V
E
A
C
K
7
3
0
-5
B
D
E
V
E
D
C
K
7
3
0
-8
A
C
H
G
M
D
C
V
7
3
0
-7
A
G
M
D
C
V
7
3
0
-6
A
C
H
G
M
_
E
R
7
3
0
-5
A
D
E
V
E
D
C
M
7
3
0
-4
A
D
E
V
E
A
C
M
7
3
0
-1
5
B
C
H
G
C
_
E
R
7
3
0
-1
4
B
D
E
V
E
D
C
C
7
3
0
-8
B
C
H
G
K
D
C
V
7
3
0
-7
B
G
K
D
C
V
7
3
0
-6
B
C
H
G
K
_
E
R
7
3
2
-1
7
3
2
-2
7
3
2
-3
7
3
2
-4
7
3
4
-6
7
3
4
-7
7
3
4
-8
7
3
2
-5
7
3
2
-6
7
3
2
-7
7
3
2
-8
7
3
3
-3
7
3
3
-4
7
3
3
-5
7
3
3
-6
7
3
4
-1
7
3
4
-2
7
3
4
-3
7
3
1
-1
7
3
1
-2
7
3
5
-1
2
4
V
2
7
3
5
-3
P
G
N
D
7
3
0
-1
7
A
C
H
G
Y
D
C
V
7
3
0
-1
8
A
C
H
G
Y
C
O
N
T
7
3
6
-1
A
T
R
A
N
S
Y
7
3
6
-3
A
T
R
A
N
S
Y
E
R
7
3
6
-1
0
B
S
E
P
A
_
A
C
I
7
3
6
-4
B
G
P
C
O
N
T
7
3
6
-3
B
S
G
N
D
7
3
9
-2
N
C
7
3
5
-2
N
C
GRID/K
CHARGER/K
GRID/C
CHARGER/C
GRID/M
CHARGER/M
GRID/Y
CHARGER/Y
6
5
3
-1
-2
6
5
3
-2
-1
6
6
0
-6
-4
6
6
1
-6
6
5
1
-1
1
A
T
E
M
P
M
_
E
R
6
6
1
-3
6
6
1
-4
6
6
1
-5
6
6
1
-1
PS6
6
6
2
-1
6
6
2
-2
6
6
2
-3
6
6
1
-2
6
6
0
-2
-8
6
6
0
-3
-7
6
6
0
-4
-6
6
6
0
-5
-5
6
6
0
-7
-3
6
6
0
-8
-2
6
6
0
-9
-1
M4
M8
72
76
6
5
1
-1
0
A
5
V
2
6
5
1
-9
A
A
J
T
M
_
H
P
6
5
1
-8
A
G
N
D
6
5
1
-1
4
A
P
O
L
M
C
O
N
T
6
5
1
-1
3
A
P
O
L
_
C
L
K
M
6
5
1
-1
2
A
P
O
L
M
L
O
C
K
6
6
0
-1
-9
6
5
4
-1
-2
6
5
4
-2
-1
6
6
4
-6
-4
6
6
5
-6
6
5
1
-4
B
T
E
M
P
C
_
E
R
6
6
5
-3
6
6
5
-4
6
6
5
-5
6
6
5
-1
PS7
6
6
6
-1
6
6
6
-2
6
6
6
-3
6
6
5
-2
6
6
4
-2
-8
6
6
4
-3
-7
6
6
4
-4
-6
6
6
4
-5
-5
6
6
4
-7
-3
6
6
4
-8
-2
6
6
4
-9
-1
M5
M9
73
77
6
5
1
-7
B
P
O
L
C
C
O
N
T
6
5
1
-5
B
P
O
L
C
L
O
C
K
6
6
4
-1
-9
7
3
4
-9
7
3
3
-9
7
3
2
-9
7
3
1
-9
101
102
123
119
7
3
0
-1
A
T
M
_
A
N
A
7
3
0
-1
0
A
T
Y
_
A
N
A
7
3
0
-1
1
A
S
G
N
D
7
3
0
-1
B
T
K
_
A
N
A
7
3
0
-1
0
B
T
C
_
A
N
A
5
5
0
-3
A
A
J
T
Y
_
A
6
5
0
-5
A
A
J
T
Y
_
B
6
5
0
-1
A
A
J
T
Y
M
_
2
4
V
6
5
0
-2
A
A
J
T
Y
M
_
2
4
V
6
5
0
-4
A
A
J
T
Y
_
/A
6
5
0
-6
A
A
J
T
Y
_
/B
6
5
0
-7
A
A
J
T
Y
M
_
2
4
V
6
5
0
-8
A
A
J
T
Y
M
_
2
4
V
5
5
0
-9
A
A
J
T
M
_
A
6
5
0
-1
0
A
A
J
T
M
_
/A
6
5
0
-1
1
A
A
J
T
M
_
B
6
5
0
-1
2
A
A
J
T
M
_
/B
6
5
0
-1
B
A
J
T
C
K
_
2
4
V
6
5
0
-2
B
A
J
T
C
K
_
2
4
V
6
5
0
-3
B
A
J
T
C
_
A
6
5
0
-5
B
A
J
T
C
_
B
6
5
0
-6
B
A
J
T
C
_
/B
6
5
0
-4
B
A
J
T
C
_
/A
6
5
1
-1
B
G
N
D
6
5
1
-2
B
A
J
T
G
C
_
H
P
6
5
1
-3
B
5
V
2
6
5
1
-6
B
P
O
L
_
C
L
K
C
6
8
3
-1
A
-1
2
A
6
8
3
-1
2
A
-1
A
6
8
3
-1
1
A
-2
A
6
8
3
-1
0
A
-3
A
6
8
3
-9
A
-4
A
6
8
3
-8
A
-5
A
6
8
3
-7
A
-6
A
6
8
3
-6
A
-7
A
6
8
3
-5
A
-8
A
6
8
3
-4
A
-9
A
6
8
3
-3
A
-1
0
A
6
8
3
-2
A
-1
1
A
6
8
3
-1
2
B
-1
B
6
8
3
-1
1
B
-2
B
6
8
3
-1
0
B
-3
B
6
8
3
-9
B
-4
B
6
8
3
-8
B
-5
B
6
8
3
-7
B
-6
B
6
5
9
-1
-6
6
5
9
-2
-5
6
5
9
-4
-3
6
5
9
-3
-4
6
5
9
-5
-2
6
5
9
-6
-1
6
6
3
-1
-6
6
6
3
-2
-5
6
6
3
-4
-3
6
6
3
-3
-4
6
6
3
-5
-2
6
6
3
-6
-1
6
6
7
-1
-6
6
6
7
-2
-5
6
6
7
-4
-3
6
6
7
-3
-4
6
6
7
-5
-2
6
6
7
-6
-1
P
o
ly
g
o
n
m
o
to
r/M
L
a
s
e
r
c
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c
tio
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r/C
WRITING SECTION/Y(2/2) WRITING SECTION/M(2/2) WRITING SECTION/C(2/2)
L
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s
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14 15 16 17 18 19 20 21 22 23 24 25 26
14 15 16 17 18 19 20 21 22 23 24 25 26
N
O
P
Q
R
S
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U
V
W
X
Y
Z
N
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P
Q
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U
V
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3
0
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D
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3
0
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3
P
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T
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3
0
0
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4
P
_
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T
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3
0
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5
P
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T
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3
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6
P
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M
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3
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7
S
B
S
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3
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9
A
C
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F
3
0
0
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1
0
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E
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V
3
0
0
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1
1
S
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V
V
3
0
0
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1
2
R
E
M
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3
0
0
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1
3
G
N
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3
0
0
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1
4
P
_
P
T
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P
3
0
0
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1
5
P
_
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3
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1
6
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3
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1
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D
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3
0
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1
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D
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3
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1
9
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3
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9
M
S
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1
3
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1
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M
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2
3
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2
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3
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8
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3
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1
1
P
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3
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1
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A
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1
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2
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1
3
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3
S
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1
3
0
0
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4
G
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3
0
0
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5
S
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2
3
0
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6
S
T
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2
3
0
0
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7
S
T
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L
2
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8
G
N
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3
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0
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1
2
A
D
F
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1
3
0
0
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1
3
A
D
F
A
N
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R
1
3
0
0
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1
4
A
D
F
A
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H
L
1
3
0
0
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1
5
G
N
D
3
0
0
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1
6
A
D
F
A
N
_
D
R
2
3
0
0
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1
7
A
D
F
A
N
_
E
R
2
3
0
0
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1
8
A
D
F
A
N
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H
L
2
3
0
0
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1
9
G
A
N
D
-A
7
-A
8
-A
9
2
6
3
-B
1
-B
2
-B
3
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4
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5
-B
6
-A
4
-A
5
-A
6
-A
3
2
6
3
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1
-B
7
-B
8
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2
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1
0
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1
1
-B
1
0
-B
1
1
-B
9
OACB
IFB
IMCB
2
8
4
-1
A
S
G
N
D
2
8
4
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4
B
L
D
K
ID
X
6
5
5
-1
-2
6
5
5
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-1
INDEXB/K LASDB/K
6
6
8
-6
-4
6
7
0
-6
6
5
1
-1
1
B
T
E
M
P
K
_
E
R
6
7
0
-3
6
7
0
-3
6
7
0
-5
6
7
0
-1
PS59
6
7
1
-1
6
7
1
-2
6
7
1
-3
6
7
0
-2
2
8
4
-1
3
B
S
G
N
D
6
6
8
-2
-8
6
6
8
-3
-7
6
6
8
-4
-6
6
6
8
-5
-5
6
6
8
-7
-3
6
6
8
-8
-2
6
6
8
-9
-1
M6
2
8
6
-5
2
8
6
-4
2
8
6
-3
2
8
6
-2
2
8
6
-1
2
8
7
-7
B
2
8
7
-6
B
2
8
7
-5
B
2
8
7
-4
B
2
8
7
-3
B
2
8
7
-8
B
74
78
6
5
1
-1
4
B
P
O
L
K
C
O
N
T
6
5
1
-1
2
B
P
O
L
K
L
O
C
K
6
6
8
-1
-9
2
8
7
-7
A
2
8
7
-6
A
2
8
7
-5
A
2
8
7
-4
A
2
8
7
-3
A
2
8
7
-9
A
2
8
7
-8
A
2
8
5
-A
6
-A
9
2
8
4
-9
A
L
D
+
5
V
2
8
4
-8
A
L
D
+
5
V
2
8
4
-2
A
L
D
5
V
2
8
7
-1
0
B
2
8
7
-1
1
B
2
8
7
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2
B
2
8
5
-B
6
-B
9
2
8
5
-B
7
-B
8
2
8
5
-B
8
-B
7
2
8
5
-A
3
-A
1
2
2
8
4
-5
B
/S
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B
2
2
8
5
-A
4
-A
1
1
2
8
5
-A
7
-A
8
2
8
5
-A
8
-A
7
2
8
5
-A
9
-A
6
2
8
5
-A
1
0
-A
5
2
8
5
-A
1
1
-A
4
2
8
5
-A
1
2
-A
3
2
8
4
-3
A
/E
N
B
2
8
5
-A
1
3
-A
2
2
8
5
-A
1
4
-A
1
2
8
5
-A
5
-A
1
0
2
8
7
-2
B
2
8
7
-1
B
2
8
7
-1
1
A
2
8
7
-2
A
2
8
7
-1
A
2
8
7
-1
0
A
2
8
7
-1
2
A
2
8
4
-1
3
A
+
V
ID
E
O
2
2
8
4
-1
2
A
-V
ID
E
O
2
2
8
4
-7
A
G
N
D
2
8
4
-6
A
/S
/H
1
2
8
4
-5
A
/S
/H
B
1
2
8
4
-4
A
/A
L
M
1
2
8
4
-1
B
L
O
A
D
2
8
4
-2
B
D
A
C
L
K
2
8
4
-3
B
D
A
I
2
8
4
-1
0
A
+
5
V
R
N
2
8
4
-1
1
A
G
N
D
2
8
4
-1
4
A
G
N
D
2
8
4
-4
B
/A
L
M
2
2
8
5
-B
1
1
-B
4
2
8
5
-B
1
0
-B
5
2
8
5
-B
1
4
-B
6
2
8
5
-B
5
-B
1
0
2
8
5
-B
4
-B
1
1
2
8
5
-B
3
-B
1
2
2
8
5
-B
2
-B
1
3
2
8
5
-B
1
-B
1
4
2
8
5
-B
1
4
-B
1
2
8
5
-B
1
3
-B
2
2
8
5
-B
1
2
-B
3
2
8
5
-A
2
-A
1
3
2
8
5
-A
1
-A
1
4
2
8
4
-1
1
B
G
N
D
2
8
4
-1
0
B
+
V
ID
E
O
1
2
8
4
-6
B
/S
/H
2
2
8
4
-7
B
/A
L
M
K
R
S
T
2
8
4
-9
B
-V
ID
E
O
1
2
8
4
-8
B
G
N
D
2
8
4
-1
2
B
ID
X
K
J
T
B
TEMSB
6
7
3
-1
6
7
3
-2
6
7
3
-3
6
6
9
-1
-3
6
6
9
-2
-2
6
6
9
-3
-1
6
5
0
-7
B
A
J
T
K
_
5
V
6
5
0
-8
B
A
J
T
K
_
5
V
6
5
0
-9
B
A
J
T
K
_
A
6
5
0
-1
0
B
A
J
T
K
_
/A
6
5
0
-1
2
B
A
J
T
K
_
/B
6
5
1
-8
B
G
N
D
6
5
0
-1
1
B
A
J
T
K
_
B
6
5
1
-9
B
A
J
T
K
_
H
P
6
7
1
-1
0
B
5
V
2
6
5
1
-1
3
B
P
O
L
_
C
L
K
K
6
5
1
-1
6
B
T
E
M
P
_
S
IG
6
5
1
-1
5
B
S
G
N
D
6
5
1
-1
7
B
5
V
2
2
8
7
-9
B
(G
N
D
)
6
8
3
-6
B
-7
B
6
8
3
-5
B
-8
B
6
8
3
-4
B
-9
B
6
8
3
-3
B
-1
0
B
6
8
3
-2
B
-1
1
B
6
8
3
-1
B
-1
2
B
6
7
2
-3
-4
6
7
2
-5
-2
M58
6
7
2
-1
-6
6
7
2
-2
-5
6
7
2
-4
-3
6
7
2
-6
-1
LAN I/F
CSRC I/F
(RS-232)
255-1 TX+
255-2 TX-
255-3 RX+
255-4 GND
255-5 GND
255-6 RX-
255-7 GND
255-8 GND
257-1 DCD
257-2 RXD
257-3 TXD
257-4 DTR
257-5 GND
257-6 DSR
257-7 RTS
257-8 CTS
257-9 RI
PRCB(4/6)
2
5
1
-B
2
0
5
V
0
2
5
1
-B
8
S
G
N
D
2
5
1
-B
6
S
G
N
D
2
5
1
-B
1
0
S
G
N
D
2
5
1
-B
1
2
S
G
N
D
2
5
1
-B
1
5
S
W
_
S
IG
2
5
1
-B
1
6
S
G
N
D
2
5
1
-B
1
R
T
S
_
O
U
T
2
5
1
-A
1
2
T
X
O
U
T
1
+
2
5
1
-B
3
D
T
R
_
O
U
T
2
5
1
-B
2
S
G
N
D
2
5
1
-B
5
T
X
D
_
O
U
T
2
5
1
-B
1
1
R
X
D
_
IN
2
5
1
-B
1
3
W
T
_
L
E
D
2
5
1
-A
3
L
C
D
_
R
L
2
5
1
-A
6
T
X
C
L
K
O
U
T
+
2
5
1
-A
7
T
X
C
L
K
O
U
T
-
2
5
1
-A
1
S
G
N
D
2
5
1
-A
5
S
G
N
D
2
5
1
-A
8
S
G
N
D
2
5
1
-A
2
L
C
D
_
U
D
2
5
1
-A
4
S
G
N
D
2
5
1
-A
9
T
X
O
U
T
2
+
2
5
1
-A
1
0
T
X
O
U
T
2
-
2
5
1
-A
1
1
S
G
N
D
2
5
1
-A
1
3
T
X
O
U
T
1
-
2
5
1
-A
1
4
S
G
N
D
2
5
1
-A
1
5
T
X
O
U
T
0
+
2
5
1
-A
1
6
T
X
O
U
T
0
-
2
5
1
-A
1
7
S
G
N
D
2
5
1
-A
1
8
S
G
N
D
2
5
1
-A
1
9
L
C
D
5
V
2
5
1
-A
2
0
L
C
D
5
V
2
5
1
-B
4
S
G
N
D
2
5
1
-B
7
C
T
S
_
IN
2
5
1
-B
9
D
S
R
_
IN
2
5
1
-B
1
4
S
H
U
T
_
L
E
D
2
5
1
-B
1
7
S
H
U
T
2
5
1
-B
1
8
S
W
_
L
E
D
2
5
1
-B
1
9
5
V
0
HDD/Y
HDD/M
HDD/C
HDD/K
HD-506
3
0
1
-2
1
2
V
3
0
1
-3
S
G
N
D
3
0
1
-4
S
G
N
D
3
0
2
-1
2
4
V
1
3
0
2
-2
P
G
N
D
3
0
2
-3
2
4
V
2
3
0
1
-1
5
V
2
49
21
22
19
20
3
0
2
-5
P
G
N
D
3
0
2
-4
R
E
M
3
_
C
N
T
3
0
2
-6
R
E
M
4
_
C
N
T
50
109
504
107
110
108
M24
4
7
0
-1
-4
4
7
0
-2
-3
4
7
0
-3
-2
4
7
0
-4
-1
4
6
3
-4
-1
4
6
3
-3
-2
4
6
3
-2
-3
4
6
3
-1
-4
M25
4
7
1
-7
-3
4
7
1
-6
-4
4
7
1
-5
-5
4
7
1
-4
-6
4
7
1
-2
-8
4
7
1
-1
-9
4
7
1
-3
-7
4
7
1
-8
-2
4
7
1
-9
-1
7
7
1
-7
-2
7
7
1
-6
-3
7
7
1
-5
-4
7
7
1
-4
-5
7
7
1
-2
-7
7
7
1
-1
-8
7
7
1
-3
-6
7
7
1
-8
-1
2
5
0
-1
S
U
B
S
W
2
5
0
-2
S
G
N
D
2
5
0
-3
N
C
3
5
-1
N
.C
3
5
-2
N
.C
3
5
-3
N
.C
3
5
-4
N
.C
3
5
-5
N
.C
3
5
-6
N
.C
3
5
-7
N
.C
3
5
-8
N
.C
3
5
-9
N
.C
3
7
-6
N
.C
3
7
-5
N
.C
3
7
-4
N
.C
3
7
-3
N
.C
3
5
-1
0
N
.C
3
7
-1
1
N
.C
3
7
-9
N
.C
3
7
-2
N
.C
3
7
-1
N
.C
3
7
-7
N
.C
3
7
-8
N
.C
3
7
-1
0
N
.C
NRB
2
5
6
-1
8
N
.C
2
5
6
-1
9
G
N
D
2
5
6
-2
2
G
N
D
2
5
6
-2
3
G
N
D
2
5
6
-2
6
G
N
D
2
5
6
-2
7
G
N
D
2
5
6
-3
0
N
.C
2
5
6
-3
1
IN
T
_
IS
W
B
2
5
6
-3
2
D
A
V
A
L
B
2
5
6
-3
3
N
.C
2
5
6
-3
4
N
.C
2
5
6
-3
6
A
C
1
2
8
4
2
5
6
-3
5
N
.C
2
5
6
-1
6
N
.C
2
5
6
-1
7
N
.C
2
5
6
-2
0
G
N
D
2
5
6
-2
1
G
N
D
2
5
6
-2
4
G
N
D
2
5
6
-2
5
G
N
D
2
5
6
-2
8
N
.C
2
5
6
-2
9
N
.C
2
5
6
-1
H
T
_
C
L
K
2
5
6
-2
C
E
N
T
D
0
2
5
6
-3
C
E
N
T
D
1
2
5
6
-4
C
E
N
T
D
2
2
5
6
-5
C
E
N
T
D
3
2
5
6
-6
C
E
N
T
D
4
2
5
6
-7
C
E
N
T
D
5
2
5
6
-8
C
E
N
T
D
6
2
5
6
-9
C
E
N
T
D
7
2
5
6
-1
0
P
R
_
C
L
K
2
5
6
-1
1
P
R
_
B
U
S
Y
2
5
6
-1
2
A
D
R
E
Q
2
5
6
-1
3
X
F
L
A
G
2
5
6
-1
4
H
T
_
B
U
S
Y
2
5
6
-1
5
N
.C
2
5
2
-2
D
-
2
5
2
-3
D
+
2
5
2
-4
G
N
D
2
5
2
-1
V
B
U
S
ISWIF(USB)
2
5
9
-2
D
-
2
5
9
-3
D
+
2
5
9
-4
G
N
D
2
5
9
-1
V
B
U
S
ISW I/F(USB)
1
0
0
0
-4
T
X
D
1
0
0
0
-8
N
C
1
0
0
0
-5
G
N
D
1
0
0
0
-1
V
E
N
D
5
V
1
0
0
0
-2
5
V
1
1
0
0
0
-3
R
X
D
1
0
0
0
-6
IO
_
IN
1
0
0
0
-7
IO
_
O
U
T
COIN VENDER/1
3
9
4
5
6
8
10
11
13
14
16
15
7
12
200
201
2
6
5
-5
5
V
2
2
6
5
-1
2
4
V
1
2
6
5
-6
S
G
N
D
2
6
5
-9
S
G
N
D
2
6
5
-7
S
G
N
D
2
6
4
-5
5
V
1
2
6
4
-8
S
G
N
D
2
6
4
-2
R
E
M
/1
2
6
4
-4
1
2
V
1
2
6
4
-6
S
G
N
D
2
6
4
-7
S
G
N
D
2
6
5
-1
0
S
G
N
D
2
6
5
-8
S
G
N
D
2
6
4
-1
1
2
V
2
2
6
4
-3
A
C
_
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F
2
6
5
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3
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2
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6
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6
2
0
-4
S
O
U
T
6
2
0
-1
S
IN
6
2
0
-3
R
T
S
6
2
0
-6
C
T
S
6
2
0
-7
D
S
E
T
6
0
0
-1
8
S
C
A
N
_
E
N
6
0
0
-1
L
A
M
P
C
O
N
T
6
0
0
-2
S
G
N
D
6
0
0
-3
L
A
P
S
_
S
IG
6
0
0
-4
S
A
P
S
_
S
IG
6
0
0
-5
A
P
S
T
_
S
IG
6
0
0
-6
S
C
A
N
_
H
P
S
6
0
0
-7
S
G
N
D
6
0
0
-8
S
C
F
A
N
_
L
D
6
0
0
-2
0
S
C
A
N
_
C
K
6
0
0
-9
S
C
F
A
N
6
0
0
-1
1
A
P
S
2
6
0
0
-1
2
A
P
S
3
6
0
0
-1
9
S
G
N
D
6
0
0
-1
3
S
C
A
N
_
C
W
6
0
0
-1
4
S
C
A
N
_
P
C
6
0
0
-1
0
A
P
S
1
6
0
0
-1
5
S
G
N
D
6
0
0
-1
6
S
C
A
N
V
R
E
F
6
0
0
-1
7
S
G
N
D
3
8
2
-4
3
8
2
-3
3
8
2
-2
3
8
2
-1
3
7
9
-4
3
7
9
-3
3
7
9
-2
3
7
9
-1
C
o
lo
r re
g
is
tra
tio
n
s
h
u
tte
r s
o
le
n
o
id
Color registration
sensor/ Fr
P
G
C
s
e
n
s
o
r
P
G
C
s
h
u
tte
r s
o
le
n
o
id
Color registration
sensor/ Rr
3
7
8
-1
3
7
8
-2
SD2
3
7
6
-1
A
2
4
V
2
3
7
6
-4
B
5
V
2
3
7
6
-3
B
S
G
N
D
3
7
6
-2
B
C
R
E
G
2
L
E
D
3
7
6
-5
A
S
G
N
D
CRB/Fr CRB/Rr
4
9
9
-1
4
9
9
-2
4
9
9
-3
4
9
9
-4
3
8
3
-1
3
8
3
-2
3
8
3
-3
3
8
3
-4
4
9
8
-1
4
9
8
-2
4
9
8
-3
4
9
8
-4
3
8
1
-1
3
8
1
-2
3
8
1
-3
3
8
1
-4
3
8
0
-2
3
8
0
-1
3
7
6
-5
B
ID
C
1
_
V
R
E
F
3
8
0
-3
3
8
0
-4
3
8
0
-5
3
7
6
-8
B
1
2
V
3
7
6
-6
B
ID
C
_
C
N
T
3
7
6
-1
B
C
R
E
G
2
M
O
N
3
7
6
-3
A
C
R
E
G
1
M
O
N
3
7
6
-4
A
C
R
E
G
1
L
E
D
3
0
6
-1
3
0
6
-2
SD3
3
7
6
-2
A
S
H
U
T
_
S
D
3
7
6
-6
A
5
V
2
3
7
6
-1
0
B
2
4
V
2
3
7
6
-1
1
B
S
H
U
T
_
S
D
4
9
6
-1
A
-1
1
A
4
9
6
-2
A
-1
0
A
4
9
6
-3
A
-9
A
4
9
6
-4
A
-8
A
4
9
6
-5
A
-7
A
4
9
6
-6
A
-6
A
4
9
6
-1
B
-1
1
B
4
9
6
-2
B
-1
0
B
4
9
6
-3
B
-9
B
4
9
6
-4
B
-8
B
4
9
6
-5
B
-7
B
4
9
6
-6
B
-6
B
4
9
6
-7
B
-5
B
4
9
6
-8
B
-4
B
4
9
6
-9
B
-3
B
4
9
6
-1
0
B
-2
B
4
9
6
-1
1
B
-1
B
3
7
7
-1
A
-1
1
A
3
7
7
-2
A
-1
0
A
3
7
7
-3
A
-9
A
3
7
7
-4
A
-8
A
3
7
7
-5
A
-7
A
3
7
7
-6
A
-6
A
3
7
7
-1
B
-1
1
B
3
7
7
-2
B
-1
0
B
3
7
7
-3
B
-9
B
3
7
7
-4
B
-8
B
3
7
7
-5
B
-7
B
3
7
7
-6
B
-6
B
3
7
7
-7
B
-5
B
3
7
7
-8
B
-4
B
3
7
7
-9
B
-3
B
3
7
7
-1
0
B
-2
B
3
7
7
-1
1
B
-1
B
SD1
PS8 PS9
PS11
3
7
6
-7
A
ID
C
2
_
S
IG
3
7
6
-8
A
ID
C
2
_
S
IG
2
3
7
6
-9
A
ID
C
_
5
V
3
7
6
-1
0
A
S
G
N
D
3
7
6
-1
1
A
ID
C
2
_
P
W
M
S
3
7
6
-9
B
ID
C
1
_
S
IG
3
7
6
-7
B
S
G
N
D
DRPS/K DRPS/C DRPS/M DRPS/Y
1
2
V
T
D
S
_
S
IG
S
G
N
D
T
D
S
_
V
R
E
F
1
2
V
T
D
S
_
S
IG
S
G
N
D
T
D
S
_
V
R
E
F
1
2
V
S
G
N
D
T
D
S
_
V
R
E
F
1
2
V
T
D
S
_
S
IG
T
D
S
_
S
IG
S
G
N
D
T
D
S
_
V
R
E
F
3
6
0
-6
B
T
C
R
Y
V
R
E
F
3
6
0
-1
2
A
P
C
L
_
D
R
V
Y
3
6
0
-1
4
A
P
C
L
_
D
R
V
M
3
6
0
-1
6
A
P
C
L
_
D
R
V
C
3
6
0
-1
0
B
T
C
R
M
V
R
E
F
3
6
0
-1
4
B
T
C
R
C
V
R
E
F
3
6
0
-1
8
B
T
C
R
K
V
R
E
F
3
6
0
-1
8
A
P
C
L
_
D
R
V
K
3
6
0
-4
B
T
O
N
E
R
Y
_
S
2
4
V
2
C
O
N
T
2
4
V
2
C
O
N
T
2
4
V
2
C
O
N
T
2
4
V
2
C
O
N
T
3
6
1
C
-4
-9
3
6
1
C
-5
-8
3
6
1
C
-6
-7
3
6
1
C
-7
-6
3
6
1
C
-8
-5
3
6
1
C
-9
-4
3
6
0
-5
B
S
G
N
D
3
6
0
-9
B
S
G
N
D
3
6
0
-1
3
B
S
G
N
D
3
6
1
C
-1
0
-3
3
6
1
B
-5
-1
6
3
6
1
B
-6
-1
5
3
6
1
B
-1
9
-2
3
6
1
B
-2
0
-1
3
6
1
C
-1
1
-2
3
6
1
C
-1
2
-1
3
6
1
A
-1
-1
0
3
6
1
A
-1
0
-1
3
6
1
B
-1
-2
0
3
6
1
B
-2
-1
9
3
6
1
B
-3
-1
8
3
6
1
B
-4
-1
7
3
6
0
-1
7
B
S
G
N
D
3
6
8
-2
-3
3
6
8
-1
-4
7
6
1
-2
-1
7
6
0
-2
-1
7
6
0
-1
-2
3
6
5
-2
-1
3
6
5
-1
-2
3
6
4
-2
-1
3
6
4
-1
-2
3
6
3
-2
-1
3
6
3
-1
-2
3
6
2
-2
-1
3
6
2
-1
-2
7
6
2
-2
-1
7
6
2
-1
-2
PROCESS SECTION
2
4
V
2
S
U
R
F
Y
_
E
V
S
G
N
D
P
G
N
D
2
4
V
2
S
U
R
F
M
_
E
V
S
G
N
D
P
G
N
D
2
4
V
2
S
U
R
F
C
_
E
V
S
G
N
D
P
G
N
D
2
4
V
2
S
U
R
F
K
_
E
V
S
G
N
D
P
G
N
D
3
6
1
A
-2
-9
3
6
1
A
-3
-8
3
6
1
A
-4
-7
3
6
1
A
-5
-6
3
6
1
A
-6
-5
3
6
1
A
-7
-4
3
6
1
C
-1
-1
2
3
6
1
D
-7
-1
2
3
6
1
D
-8
-1
1
3
6
1
D
-5
-1
4
3
6
1
D
-6
-1
3
3
6
1
D
-3
-1
6
3
6
1
D
-4
-1
5
3
6
1
D
-1
-1
8
3
6
1
D
-2
-1
7
T
C
R
S
/Y
T
C
R
S
/M
T
C
R
S
/C
T
C
R
S
/K E
L
/Y
E
L
/M
E
L
/C
E
L
/KDRPSB/Y DRPSB/M DRPSB/C DRPSB/K
5
6
4
-4
S
U
R
F
_
E
V
Y
5
6
4
-7
S
U
R
F
_
2
4
V
5
6
4
-8
S
U
R
F
_
E
V
M
5
6
4
-1
1
S
U
R
F
_
2
4
V
3
6
1
D
-9
-1
0
3
6
1
D
-1
0
-9
7
6
3
-1
-2
7
6
3
-2
-1
3
7
2
-4
3
7
2
-3
3
7
2
-2
3
7
2
-1
3
7
3
-4
3
7
3
-3
3
7
3
-2
3
7
3
-1
3
6
0
-5
A
P
R
O
_
T
E
M
P
3
6
0
-6
A
S
G
N
D
3
6
0
-7
A
P
R
O
_
H
U
M
3
6
0
-8
A
5
V
3
6
0
-9
A
D
R
A
W
_
S
E
T
3
6
0
-1
1
A
C
P
C
L
_
2
4
V
3
6
0
-1
3
A
C
P
C
L
_
2
4
V
3
6
0
-1
5
A
C
P
C
L
_
2
4
V
3
6
0
-1
7
A
K
P
C
L
_
2
4
V
3
6
0
-2
B
C
N
5
6
4
_
1
3
6
0
-3
B
T
C
R
_
1
2
V
3
6
0
-7
B
T
C
R
_
1
2
V
3
6
0
-8
B
T
O
N
E
R
M
_
S
3
6
0
-1
1
B
T
C
R
_
1
2
V
3
6
0
-1
2
B
T
O
N
E
R
C
_
S
3
6
0
-1
5
B
T
C
R
_
1
2
V
3
6
0
-1
6
B
T
O
N
E
R
K
_
S
3
6
0
-1
9
B
S
H
U
T
_
2
4
V
3
6
0
-2
0
B
S
E
P
S
D
_
D
R
5
6
4
-3
S
U
R
F
_
2
4
V
5
6
4
-1
2
S
U
R
F
_
E
V
C
5
6
4
-1
C
N
5
6
4
_
1
5
6
4
-2
S
G
N
D
5
6
4
-5
S
G
N
D
5
6
4
-6
S
G
N
D
5
6
4
-9
S
G
N
D
5
6
4
-1
0
S
G
N
D
5
6
4
-1
5
S
U
R
F
_
2
4
V

5
6
4
-1
6
S
U
R
F
_
E
V
K
5
6
4
-1
3
S
G
N
D
5
6
4
-1
4
S
G
N
D
5
6
4
-1
7
S
G
N
D
5
6
4
-1
8
S
G
N
D
3
6
1
C
-2
-1
1
3
6
1
C
-3
-1
0
5
9
3
-1
5
9
3
-2
5
9
3
-3
5
9
3
-4
3
6
1
A
-8
-3
3
6
1
A
-9
-2
3
6
0
-1
0
A
D
R
A
W
_
S
E
T
_
1
3
6
0
-1
9
A
D
R
A
W
_
S
E
T
_
1
3
6
0
-2
0
A
D
R
A
W
_
S
E
T
_
2
3
6
0
-1
B
D
R
A
W
_
S
E
T
_
2
3
6
1
B
-9
-1
2
3
6
1
B
-1
0
-1
1
3
6
1
B
-7
-1
4
3
6
1
B
-8
-1
3
3
6
9
-2
-3
3
6
9
-1
-4
3
6
1
B
-1
3
-8
3
6
1
B
-1
4
-7
3
6
1
B
-1
1
-1
0
3
6
1
B
-1
2
-9
3
7
0
-2
-3
3
7
0
-1
-4
3
6
1
B
-1
7
-4
3
6
1
B
-1
8
-3
3
6
1
B
-1
5
-6
3
6
1
B
-1
6
-5
3
7
1
-2
-3
3
7
1
-1
-4
3
6
1
D
-1
1
-8
3
6
1
D
-1
2
-7
3
6
1
D
-1
3
-6
3
6
1
D
-1
4
-5
3
7
4
-4
3
7
4
-3
3
7
4
-2
3
7
4
-1
3
6
1
D
-1
5
-4
3
6
1
D
-1
6
-3
3
6
1
D
-1
7
-2
3
6
1
D
-1
8
-1
3
7
5
-4
3
7
5
-3
3
7
5
-2
3
7
5
-1
7
6
1
-1
-2
3
6
6
-1
-8
3
6
6
-2
-7
3
6
6
-3
-6
3
6
6
-4
-5
3
6
6
-5
-4
3
6
6
-6
-3
3
6
6
-7
-2
3
6
6
-8
-1
3
6
7
-2
-8
3
6
7
-3
-7
3
6
7
-4
-6
3
6
7
-5
-5
3
6
7
-6
-4
3
6
7
-7
-3
3
6
7
-8
-2
3
6
7
-9
-1
3
6
8
-3
-2
3
6
8
-4
-1
3
6
9
-3
-2
3
6
9
-4
-1
3
7
0
-3
-2
3
7
0
-4
-1
3
7
1
-3
-2
3
7
1
-4
-1
4
7
5
-1
-2
4
7
5
-2
-1
3
6
0
-1
A
N
.C
3
6
0
-2
A
N
.C
3
6
0
-3
A
N
.C
3
6
0
-4
A
N
.C
7
6
6
-2
-1
7
6
6
-1
-2
7
6
4
-2
-1
7
6
4
-1
-2
7
6
5
-2
-1
7
6
5
-1
-2
7
6
7
-1
-2
7
6
7
-2
-1
PS14
3
8
9
-3
3
8
9
-2
3
8
9
-1
3
8
4
-1
5
B
G
N
D
3
8
4
-1
6
B
T
S
U
_
O
P
E
N
3
8
4
-1
7
B
5
V
3
8
4
-1
8
B
N
.C
STATUS
INDICATOR
LIGHT
4
9
5
-6
4
9
5
-5
4
9
5
-4
4
9
5
-3
4
9
5
-2
4
9
5
-1
9
0
8
-5
P
A
T
2
_
D
R
9
0
8
-4
P
A
T
3
_
D
R
9
0
8
-3
P
A
T
4
_
D
R
9
0
8
-6
P
A
T
1
_
D
R
9
0
8
-2
2
4
V
9
0
8
-1
G
N
D
3
8
4
-1
A
W
X
F
A
N
_
D
R
1
3
8
4
-3
A
W
X
F
A
N
P
W
M
1
3
8
4
-4
A
G
N
D
3
8
4
-2
A
W
X
F
A
N
E
R
1
M61
7
5
2
-4
-1
7
5
2
-3
-2
7
5
2
-2
-3
7
5
2
-1
-4
3
8
4
-5
A
W
X
F
A
N
_
D
R
2
3
8
4
-7
A
W
X
F
A
N
P
W
M
2
3
8
4
-8
A
G
N
D
3
8
4
-6
A
W
X
F
A
N
E
R
2
M62
7
5
3
-4
-1
7
5
3
-3
-2
7
5
3
-2
-3
7
5
3
-1
-4
3
8
4
-9
A
W
X
F
A
N
_
D
R
3
3
8
4
-1
1
A
W
X
F
A
N
P
W
M
3
3
8
4
-1
0
A
W
X
F
A
N
E
R
3
M63
TCT/1 TCT/2
7
5
4
-4
-1
7
5
4
-3
-2
7
5
4
-2
-3
7
5
4
-1
-4
M36
3
0
7
-4
-1
3
0
7
-3
-2
3
0
7
-2
-3
3
0
7
-1
-4
3
8
4
-1
2
A
G
N
D
3
8
4
-1
6
A
G
N
D
3
8
4
-1
3
A
F
F
A
N
_
D
R
3
8
4
-1
4
A
F
F
A
N
_
E
R
3
8
4
-1
5
A
F
F
A
N
_
P
W
M
7
5
1
-1
2
-1
7
5
1
-1
1
-2
7
5
1
-1
0
-3
7
5
1
-9
-4
7
5
1
-8
-5
7
5
1
-7
-6
7
5
1
-5
-8
7
5
1
-6
-7
7
5
1
-4
-9
7
5
1
-3
-1
0
7
5
1
-2
-1
1
7
5
1
-1
-1
2
3
9
0
-2
-1
3
9
0
-1
-2
5
5
9
-2
-1
5
5
9
-1
-2
3
8
4
-1
7
A
T
C
N
T
_
D
R
1
3
8
4
-1
8
A
S
H
U
T
_
2
4
V
3
8
4
-1
B
T
C
N
T
_
D
R
2
3
8
4
-2
B
S
H
U
T
_
2
4
V
3
8
4
-3
B
F
F
A
N
3
_
D
R
3
8
4
-4
B
F
F
A
N
3
_
E
R
3
8
4
-5
B
F
F
A
N
3
_
P
W
M
3
8
4
-6
B
G
N
D
M37
3
9
2
-4
-1
3
9
2
-3
-2
3
9
2
-2
-3
3
9
2
-1
-4
3
8
4
-7
B
F
F
A
N
2
_
D
R
3
8
4
-8
B
F
F
A
N
2
_
E
R
3
8
4
-1
0
B
G
N
D
M10
4
9
1
-4
-1
4
9
1
-3
-2
4
9
1
-2
-3
4
9
1
-1
-4
3
8
4
-9
B
F
F
A
N
2
_
H
L
3
8
4
-1
4
B
G
N
D
3
8
4
-1
3
B
C
L
F
A
N
_
P
W
M
3
8
4
-1
2
B
C
L
F
A
N
_
E
R
3
8
4
-1
1
B
C
L
F
A
N
_
D
R
4
8
8
-1
-4
4
8
8
-2
-3
4
8
8
-3
-2
4
8
8
-4
-1
M11
4
9
3
-4
4
9
4
-4
4
9
4
-2
4
9
3
-2
4
9
4
-1
4
9
3
-1
4
9
4
-3
4
9
3
-3
3
5
-1
2
4
V
3
5
-3
G
N
D
3
5
-2
K
E
Y
_
S
E
T
3
5
-4
K
E
Y
_
C
O
N
T
3
5
-5
G
N
D
7
0
0
-1
A
D
F
A
N
_
D
R
1
7
0
0
-2
A
D
F
A
N
_
E
R
1
7
0
0
-3
A
D
F
A
N
_
H
L
1
7
0
0
-4
A
G
N
D
M12
4
8
9
-4
-1
4
8
9
-3
-2
4
8
9
-2
-3
4
8
9
-1
-4
TEM/HUMS/2
T
e
m
p
/ h
u
m
id
ity
s
e
n
s
o
r 2
B
e
lt s
e
p
a
ra
tio
n

c
la
w
s
o
le
n
o
id
P
a
p
e
r e
x
it fa
n
/1
P
a
p
e
r e
x
it fa
n
/2
P
a
p
e
r e
x
it fa
n
/3
D
e
o
d
o
riz
a
tio
n
fa
n
T
o
ta
l c
o
u
n
te
r
T
o
ta
l c
o
u
n
te
r
F
u
s
in
g
v
e
n
tila
tio
n
fa
n
F
u
s
in
g
b
e
lt v
e
n
tila
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n
fa
n
T
ra
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s
fe
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T
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u
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p
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u
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it o
p
e
n
/c
lo
s
e
s
e
n
s
o
r
D
ru
m
fa
n
/ 1
COLOR REGISTRATION SECTION
TCR sensor/ C TCR sensor/ Y TCR sensor/ M TCR sensor/ K
Drum potential sensor/ Y Drum potential sensor/ M Drum potential sensor/ C Drum potential sensor/ K
Key counter
KCT
PRCB(5/6)
507
12345 6378293 &37!#: 63;#<::= !"# %&'()** +,(,-. /,).()0
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14 15 16 17 18 19 20 21 22 23 24 25 26
14 15 16 17 18 19 20 21 22 23 24 25 26
N
O
P
Q
R
S
T
U
V
W
X
Y
Z
N
O
P
Q
R
S
T
U
V
W
X
Y
Z
P
G
N
D
2
4
V
2
S
G
N
D
5
V
2
FS
4
6
8
-6
-1
4
6
8
-5
-2
4
6
8
-4
-3
4
6
8
-3
-4
4
6
8
-2
-5
4
6
8
-1
-6
4
6
9
-2
4
6
9
-3
4
6
9
-4
4
6
9
-1
70
69
44
41
4
6
9
-5
4
6
9
-6
5
9
2
-2
-1
5
9
2
-1
-2
46
S
G
N
D
45
S
G
N
D
43
5
V
2
42
5
V
2
5
8
8
-5
-1
5
8
8
-4
-2
5
8
8
-3
-3
5
8
8
-2
-4
5
8
8
-1
-5
P
_
E
X
IT
25
26
3
0
9
-8
A
P
W
M
3
0
9
-9
A
C
O
N
T
3
0
9
-7
A
F
G
3
0
9
-1
0
A
5
V
29
30
P
G
N
D
P
G
N
D
C
O
N
T
P
W
M5
V
F
G
2
4
V
2
4
V
M14
3
0
9
-1
1
A
5
V
3
0
9
-1
3
A
S
G
N
D
3
0
9
-1
4
A
5
V
3
0
9
-1
7
A
F
G
3
0
9
-2
0
A
5
V
31
32
P
G
N
D
P
G
N
D
C
O
N
T
P
W
M5
V
F
G
2
4
V
2
4
V
M15
3
0
9
-1
8
A
P
W
M
3
0
9
-1
5
A
E
N
A
2
3
0
9
-1
6
A
S
G
N
D
3
0
9
-1
9
A
C
O
N
T
27
28
3
2
1
-1
3
2
2
-1
PS68
PS69
3
2
1
-3
3
2
1
-2
3
2
2
-3
3
2
2
-2
3
0
9
-1
2
A
E
N
A
1
3
2
9
-1
3
2
8
-1
PS70
PS71
3
2
9
-3
3
2
9
-2
3
2
8
-3
3
2
8
-2
3
0
9
-2
B
E
N
A
1
3
0
9
-1
B
5
V
3
0
9
-3
B
S
G
N
D
37
38
P
G
N
D
P
G
N
D
C
O
N
T
P
W
M5
V
F
G
2
4
V
2
4
V
M16
33
34
3
0
9
-1
0
B
5
V
3
0
9
-9
B
C
O
N
T
3
0
9
-8
B
P
W
M
3
0
9
-7
B
F
G
3
0
9
-6
B
S
G
N
D
3
0
9
-5
B
E
N
A
2
3
0
9
-4
B
5
V
3
3
6
-1
3
3
5
-1
PS72
PS73
3
3
6
-3
3
3
6
-2
3
3
5
-3
3
3
5
-2
3
0
9
-1
2
B
E
N
A
1
3
0
9
-1
1
B
5
V
3
0
9
-1
3
B
S
G
N
D
39
40
P
G
N
D
P
G
N
D
C
O
N
T
P
W
M5
V
F
G
2
4
V
2
4
V
M17
35
36
3
0
9
-2
0
B
5
V
3
0
9
-1
9
B
C
O
N
T
3
0
9
-1
8
B
P
W
M
3
0
9
-1
7
B
F
G
3
0
9
-1
6
B
S
G
N
D
3
0
9
-1
4
B
5
V
3
1
7
-7
3
1
7
-4
3
1
7
-3
3
1
7
-1
3
1
7
-8
3
1
7
-9
3
1
7
-1
0
3
1
7
-1
1
3
2
4
-7
3
2
4
-4
3
2
4
-3
3
2
4
-1
3
2
4
-8
3
2
4
-9
3
2
4
-1
0
3
2
4
-1
1
3
3
1
-7
3
3
1
-4
3
3
1
-3
3
3
1
-1
3
3
1
-8
3
3
1
-9
3
3
1
-1
0
3
3
1
-1
1
3
3
8
-7
3
3
8
-4
3
3
8
-3
3
3
8
-1
3
3
8
-8
3
3
8
-9
3
3
8
-1
0
3
3
8
-1
1
3
0
9
-1
5
B
E
N
A
2
M20 M21
3
4
9
-1
3
4
9
-2
3
4
9
-3
3
4
9
-4
3
4
9
-5
3
4
9
-6
3
4
9
-7
3
4
9
-8
3
4
9
-9
3
4
9
-1
0
3
4
9
-1
1
3
5
0
-1
3
5
0
-2
3
5
0
-3
3
5
0
-4
3
5
0
-5
3
5
0
-6
3
5
0
-7
3
5
0
-8
3
5
0
-9
3
5
0
-1
0
3
5
0
-1
1
3
4
0
-1
3
A
S
G
N
D
3
4
0
-6
A
S
G
N
D
3
4
0
-1
1
A
D
M
T
Y
_
C
L
K
3
4
0
-9
A
D
M
T
Y
_
L
D
3
4
0
-8
A
D
M
T
Y
_
H
/L
3
4
0
-1
A
D
M
T
M
_
H
/L
3
4
0
-4
A
D
M
T
M
_
C
L
K
3
4
0
-1
4
A
5
V
2
3
4
0
-1
2
A
D
M
T
Y
_
S
S
3
4
0
-1
0
A
D
M
T
Y
_
C
W
3
4
0
-7
A
5
V
2
3
4
0
-5
A
D
M
T
M
_
S
S
3
4
0
-3
A
D
M
T
M
_
C
W
3
4
0
-2
A
D
M
T
M
_
L
D
M22 M23
3
5
1
-1
3
5
1
-2
3
5
1
-3
3
5
1
-4
3
5
1
-5
3
5
1
-6
3
5
1
-7
3
5
1
-8
3
5
1
-9
3
5
1
-1
0
3
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3
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2
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3
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2
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3
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3
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2
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3
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3
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3
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2
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3
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3
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3
B
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3
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5
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2
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3
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5
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3
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3
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6
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3
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6
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3
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3
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3
5
6
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3
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3
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3
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3
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6
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3
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3
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5
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3
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6
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6
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3
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6
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3
4
6
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3
4
3
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3
4
3
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3
4
3
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3
4
3
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3
4
3
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3
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3
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3
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3
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3
4
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3
4
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3
4
7
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7
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3
4
4
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3
4
4
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3
4
4
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3
4
4
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3
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4
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3
4
4
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3
4
4
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3
4
8
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3
4
8
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3
4
8
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3
4
8
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3
5
4
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3
5
4
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3
5
4
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3
5
4
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3
5
4
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3
5
4
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3
5
4
-7
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3
5
5
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3
5
5
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3
5
5
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3
5
5
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93
94
95
96
97
98
89
99
91
92
2
9
1
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2
9
1
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2
9
1
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2
9
2
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2
9
2
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2
9
2
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2
9
3
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2
9
3
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2
8
9
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2
8
9
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2
8
9
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3
0
4
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3
0
4
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3
0
4
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PS15
3
0
5
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3
0
5
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3
0
5
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3
0
4
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3
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4
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3
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4
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3
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3
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A
B
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PS74 PS75
2
9
2
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2
9
3
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4
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2
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2
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2
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4
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2
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2
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9
4
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2
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2
9
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9
6
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9
6
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9
6
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2
9
6
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6
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2
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6
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2
9
6
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2
9
6
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2
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6
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2
9
7
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2
9
7
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6
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9
7
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9
7
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9
8
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9
8
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2
9
8
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2
9
8
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2
9
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2
9
8
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2
9
8
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2
9
8
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8
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2
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9
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2
9
9
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2
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8
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9
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9
9
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1
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3
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2
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3
2
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3
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3
2
6
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3
2
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2
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2
6
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3
2
6
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3
3
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3
3
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3
3
2
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3
3
2
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3
3
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3
3
2
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3
3
2
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3
3
2
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3
3
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3
3
3
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3
3
3
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3
2
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3
3
3
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3
3
3
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117
118
121
122
87
90
85
86 88
100
3
5
3
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5
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2
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3
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3
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2
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3
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4
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PRCB(6/6)
M28 M27 M26
4
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6
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4
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4
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4
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3
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7
0
0
-7
B
T
B
C
_
C
L
K
7
0
0
-8
B
T
B
C
_
E
N
7
0
0
-9
B
C
B
C
L
C
O
N
T
7
0
0
-1
0
B
T
B
C
_
S
IG
7
0
0
-1
1
B
G
N
D
7
0
0
-1
2
B
C
H
F
A
N
_
O
N
7
0
0
-1
4
B
D
F
A
N
_
D
R
2
7
0
0
-1
5
B
D
F
A
N
_
E
R
2
7
0
0
-1
6
B
D
F
A
N
_
H
L
2
7
0
0
-1
7
B
G
N
D
M13
4
9
0
-4
-1
4
9
0
-3
-2
4
9
0
-2
-3
4
9
0
-1
-4
3
9
3
-1
A
W
F
A
N
_
D
R
1
3
9
3
-2
A
W
F
A
N
_
E
R
1
3
9
3
-3
A
W
F
A
N
_
H
L
1
M43
3
9
4
-4
-1
3
9
4
-3
-2
3
9
4
-2
-3
3
9
4
-1
-4
3
9
3
-4
A
G
N
D
3
9
3
-5
A
W
F
A
N
_
D
R
2
3
9
3
-6
A
W
F
A
N
_
E
R
2
3
9
3
-7
A
W
F
A
N
_
H
L
2
M44
3
9
5
-4
-1
3
9
5
-3
-2
3
9
5
-2
-3
3
9
5
-1
-4
3
9
3
-8
A
G
N
D
M45
3
9
6
-4
-1
3
9
6
-3
-2
3
9
6
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-3
3
9
6
-1
-4
3
9
3
-9
A
D
E
V
F
A
N
_
D
R
1
3
9
3
-1
0
A
D
E
V
F
A
N
_
E
R
1
3
9
3
-1
1
A
D
E
V
F
A
N
_
H
L
1
3
9
3
-1
2
A
G
N
D
M46
3
9
7
-4
-1
3
9
7
-3
-2
3
9
7
-2
-3
3
9
7
-1
-4
3
9
3
-1
3
A
D
E
V
F
A
N
_
D
R
2
3
9
3
-1
4
A
D
E
V
F
A
N
_
E
R
2
3
9
3
-1
5
A
D
E
V
F
A
N
_
H
L
2
3
9
3
-1
6
A
G
N
D
M47
3
9
8
-3
-1
3
9
8
-2
-2
3
9
8
-1
-3
3
9
3
-1
9
A
G
N
D
3
9
3
-1
7
A
O
3
F
A
N
_
D
R
3
9
3
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8
A
O
3
F
A
N
_
E
R
TEM/HUMS/1
3
9
9
-4
3
9
9
-3
3
9
9
-2
3
9
9
-1
3
9
3
-1
7
B
N
.C
3
9
3
-1
8
B
N
.C
3
9
3
-1
9
B
N
.C
3
9
3
-1
3
B
M
_
T
E
M
P
3
9
3
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5
B
M
_
H
U
M
3
9
3
-1
4
B
G
N
D
3
9
3
-1
6
B
5
V
M64
7
7
0
-4
-1
7
7
0
-3
-2
7
7
0
-2
-3
7
7
0
-1
-4
3
9
3
-9
B
D
E
V
F
A
N
_
D
R
3
3
9
3
-1
0
B
D
E
V
F
A
N
_
E
R
3
3
9
3
-1
1
B
D
E
V
F
A
N
_
H
L
3
3
9
3
-1
2
B
G
N
D
3
9
3
-1
2
B
G
N
D
3
9
3
-7
B
F
L
F
A
N
_
H
L
2
3
9
3
-6
B
F
L
F
A
N
_
E
R
2
3
9
3
-5
B
F
L
F
A
N
_
D
R
2
3
9
3
-1
B
F
L
F
A
N
_
D
R
1
3
9
3
-3
B
F
L
F
A
N
_
H
L
1
3
9
3
-2
B
F
L
F
A
N
_
E
R
1
3
9
3
-4
B
G
N
D
PS10
6
8
9
-3
6
8
9
-2
6
8
9
-1
P
a
p
e
r e
x
it s
e
n
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o
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P
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0!R /7J? UCE I< !=HB
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0!V /7J? ?ADA7 I0 !VH^
0!= /7J? ?ADA7 IF !"H^
0!" /7J? ?ADA7 IZ !YH^
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0<< /3834A;2EP ?ADA7 IF <WH&
0<R /3834A;2EP ?ADA7 IZ <VH&
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0<" SJ9K2EP UCE I< <<H%
0<Y SJ9K2EP UCE IR <<H%
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0WW +72D2EP 2EDCK3 UCE I< !"HB
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B6!: BC;37 3X2D ;73MMJ73 M3EMA7 <!H%
B6!< BC;37 3X2D UJ44 M3EMA7 <VH%
B6!R BC;37 3X2D M3EMA7 <=H%
B6!V !MD D7CEMU37 QB M3EMA7 <!H&
B6=Y 'E9A537 M3EMA7 I0! !VH[
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B6": 'E9A537 M3EMA7 IF! !=H[
B6"! 'E9A537 M3EMA7 IF< !"H^
B6"< 'E9A537 M3EMA7 IZ! !YH[
B6"R 'E9A537 M3EMA7 IZ< !YH^
B6"W 'E9A537 M3EMA7 I@34D! !NH&
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2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9
Paper feed
cover sensor
Paper feed motor
Conveyance motor
Reverse/Paper Exit Motor
Reverse solenoid
Paper exit solenoid
Registration clutch
Registration
sensor
Tray open/close
sensor
Paper exit
cover sensor
Timing sensor
Size
sensor/Rt
Size
sensor/Lt
Reverse sensor
Paper exit
sensor
Size VR
No paper sensor
SIZE SENSOR BOARD
DFCB
PS303
PS304
M301
M302
M303
SD302
MC301
SD301
PS301
PS302
PS308
PS310
PS309
PS305
PS306
PS307
VR301
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12345 6378293 &37!#: 63;#<::= !"# %&'()** +,(,-. /,).()0
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0R:R (3837M3I;C;37 3X2D ?ADA7 "HF
0FR:! (3P2MD7CD2AE 94JD9T "H1
B6R:! (3P2MD7CD2AE M3EMA7 !HG
B6R:< S2?2EP M3EMA7 !HF
B6R:R BC;37 U335 9A837 M3EMA7 !H)
B6R:W -A ;C;37 M3EMA7 !HG
B6R:V (3837M3 M3EMA7 !H1
B6R:= BC;37 3X2D M3EMA7 !H.
B6R:" BC;37 3X2D 9A837 M3EMA7 !H.
B6R:Y S7C> A;3EI94AM3 M3EMA7 !H/
B6R:N 62]3 M3EMA7I*D !H'
B6R!: 62]3 M3EMA7I(D !H/
6/R:! BC;37 3X2D MA43EA25 "H'
6/R:< (3837M3 MA43EA25 "H/
66G 62]3 M3EMA7 @AC75 <H/
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1 2 3 4 5 6 7 8 9 10 11 12 13
1 2 3 4 5 6 7 8 9 10 11 12 13
A
B
C
D
E
F
G
H
I
J
K
L
M
A
B
C
D
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F
G
G
H
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Noise filter
508
509
973-1-5
973-3-3
973-5-1
973-4-2
973-2-4
972-1
972-2
972-3
972-4
946-2-1
946-1-2
978-1
978-4
4
5
850-1 AC(H)
850-4 AC(N)
850-2 NC
969-1 AC2(H)
969-2 AC2(H)
969-3 NC
969-4 NC
969-5 T1_H_DRV(N)
969-6 T2_H_DRV(N)
850-3 NC
850-1 AC(H)
850-4 AC(N)
850-2 NC
850-3 NC
9
6
3
-7
T
2
_
H
_
C
O
N
T
9
6
3
-4
F
H
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R
L
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D
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SSR1
SSR2
FT9
FT10
CBR
FT5
FT6
plug
Power plug
Inlet
FT1
FT2
ACDB
Relay
24V1
FOR JAPAN/U.S.A
EUROPE ONLY
AC drive Assy
RY
FT8
FT7 FT3
FT4
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12345 6378293 &37!#: 63;#<::= !"# %&'()** +,(,-. /,).()0
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14 15 16 17 18 19 20 21 22 23 24 25 26
14 15 16 17 18 19 20 21 22 23 24 25 26
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C
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E
F
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H
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J
K
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M
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C
D
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TEMS/4
TEMS/3
F/G
F/G
HTR 3
915-1
915-3
HTR 4
916-1
916-3
FM12
9
1
9
-1
-4
9
1
9
-2
-3
9
1
9
-3
-2
9
1
9
-4
-1
9
2
0
-1
-4
9
2
0
-2
-3
9
2
0
-3
-2
9
2
0
-4
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FM14 FM13
9
1
7
-4
-1
9
1
7
-3
-2
9
1
7
-2
-3
9
1
7
-1
-4
9
1
8
-4
-1
9
1
8
-3
-2
9
1
8
-2
-3
9
1
8
-1
-4
FM11
9
5
8
-2
-1
9
5
8
-1
-2
9
5
9
-2
-1
9
5
9
-1
-2
9
3
9
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2
-1
9
3
9
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1
-2
9
3
9
-1
0
-3
9
3
9
-9
-4
9
3
9
-8
-5
9
3
9
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-6
9
3
9
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-7
9
3
9
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9
3
9
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9
3
9
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0
9
3
9
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1
9
3
9
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2
9
3
8
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2
-1
9
3
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1
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9
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8
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0
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9
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9
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8
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9
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8
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9
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8
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9
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8
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0
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1
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Temperature
sensor/4
Dehumidifier
fan/4
Dehumidifier
fan/3
Fan heater/Lw
Fan heater/Up
Temperature
sensor/3
Dehumidifier
fan/2
Dehumidifier
fan/1
508
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12345 6378293 &37!#: 63;#<::= !"# %&'()** +,(,-. /,).()0
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1 2 3 4 5 6 7 8 9 10 11 12 13
1 2 3 4 5 6 7 8 9 10 11 12 13
N
O
P
Q
R
S
T
U
V
W
X
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3
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6
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8
6
0
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PS8
8
5
9
-1
8
5
9
-2
8
5
9
-3
PS7
9
4
1
-1
-1
1
9
4
1
-2
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0
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4
1
-3
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9
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9
0
2
-1
9
0
2
-2
9
0
2
-3
PS23
PS1
9
4
1
-8
-4
9
4
1
-7
-5
9
4
1
-6
-6
9
0
7
-3
-1
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O
N
T
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9
0
7
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-2
(E
M
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9
0
7
-1
-3
(G
N
D
)
9
4
2
-8
-4
9
4
2
-7
-5
9
4
2
-6
-6
9
0
8
-3
-1
(C
O
N
T
)
9
0
8
-2
-2
(E
M
)
9
0
8
-1
-3
(G
N
D
)
8
5
2
-A
5
T
1
_
N
F
_
S
IG
FM1 FM2
8
6
1
-2
-1
8
6
1
-1
-2
8
7
3
-2
-1
8
7
3
-1
-2
SD1 MC1
9
0
4
-3
9
0
4
-2
9
0
4
-1
VR2 MC2
8
6
2
-1
-2
8
6
2
-2
-1
TRAY4
8
8
5
-1
8
8
5
-2
8
8
5
-3
PS5 PS6 PS2 PS3 VR1
9
0
3
-1
9
0
3
-2
9
0
3
-3
8
8
3
-1
8
8
3
-2
8
8
3
-3
8
8
6
-1
8
8
6
-2
8
8
6
-3
8
8
1
-1
8
8
1
-2
8
8
1
-3
8
8
2
-1
8
8
2
-2
8
8
2
-3
8
5
7
-1
(2
4
V
)
8
5
7
-2
(C
O
N
T
)
FM3 FM4
8
7
4
-2
-1
8
7
4
-1
-2
SD2
9
4
1
-1
1
-1
9
4
1
-1
0
-2
9
4
1
-9
-3
9
0
9
-3
-1
(C
O
N
T
)
9
0
9
-2
-2
(E
M
)
9
0
9
-1
-3
(G
N
D
)
9
4
2
-1
1
-1
9
4
2
-1
0
-2
9
4
2
-9
-3
9
1
0
-3
-1
(C
O
N
T
)
9
1
0
-2
-2
(E
M
)
9
1
0
-1
-3
(G
N
D
)
8
5
4
-2
8
5
4
-1
8
7
5
-2
-1
8
7
5
-1
-2
SD3
8
5
2
-A
2
S
.G
N
D
8
5
2
-A
1
5
T
1
_
P
Q
U
A
N
T
_
V
R
8
5
2
-B
1
T
1
_
P
U
S
D
_
D
R
V
8
5
2
-B
9
T
1
_
F
M
1
_
E
M
8
5
2
-B
1
2
T
1
_
F
M
2
_
E
M
8
5
2
-B
1
5
T
1
_
F
M
3
_
E
M
8
5
2
-B
1
8
T
1
_
F
M
4
_
E
M
8
5
2
-B
1
9
P
.G
N
D
8
5
2
-B
1
3
P
.G
N
D
8
5
8
-1
(2
4
V
)
8
5
8
-2
(C
O
N
T
)
9
2
2
-1
F
T
2
F
T
1
SD4
T
ra
y
lo
c
k
s
o
le
n
o
id
/2
T
ra
y
lo
c
k
s
o
le
n
o
id
/1
F
ro
n
t d
o
o
r o
p
e
n
/c
lo
s
e
s
e
n
s
o
r
T
e
m
p
e
ra
tu
re
-h
u
m
id
ity
s
e
n
s
o
r
P
a
p
e
r lift m
o
to
r/1
P
a
p
e
r lift m
o
to
r/2
SD8
M2 M3
PRCB(Main body)
9
4
1
-5
-7
9
4
1
-4
-8
9
4
2
-5
-7
9
4
2
-4
-8
9
5
3
-1
-1
5
9
5
3
-2
-1
4
9
5
3
-3
-1
3
9
5
3
-4
-1
2
9
5
3
-5
-1
1
9
5
3
-6
-1
0
9
5
3
-7
-9
9
5
3
-8
-8
9
5
3
-9
-7
9
5
3
-1
0
-6
9
5
3
-1
1
-5
9
5
5
-1
-2
9
5
5
-2
-1
9
5
6
-1
-2
9
5
6
-2
-1
8
5
2
-A
3
S
E
N
S
_
5
V
8
5
2
-A
4
T
1
_
M
A
X
_
S
IG
8
5
2
-A
6
T
1
_
0
_
S
IG
8
5
2
-A
9
T
1
_
S
IZ
E
1
_
S
IG
8
5
2
-A
1
1
T
1
_
S
IZ
E
2
_
S
IG
8
5
2
-A
1
2
T
1
_
S
IZ
E
3
_
S
IG
8
5
2
-A
1
4
S
E
N
S
_
5
V
8
5
2
-A
1
6
T
1
_
P
S
IZ
E
_
V
R
8
5
2
-B
2
T
1
_
C
L
_
2
4
V
8
5
2
-B
5
T
1
_
S
E
C
L
_
D
R
V
8
5
2
-B
6
T
1
_
R
V
C
L
_
D
R
V
8
5
2
-B
7
T
1
_
C
L
_
2
4
V
9
3
4
-3
T
1
_
U
P
M
_
2
4
V
8
5
2
-B
1
1
T
1
_
F
M
1
2
_
D
R
V
8
5
2
-B
1
7
T
1
_
F
M
3
4
_
D
R
V
9
3
4
-1
T
2
_
U
P
M
_
2
4
V
8
5
4
-A
1
9
-A
2
8
5
4
-A
1
8
-A
3
8
5
4
-A
1
7
-A
4
8
5
4
-A
1
6
-A
5
8
5
4
-A
1
5
-A
6
8
5
4
-A
1
4
-A
7
8
5
4
-A
1
2
-A
9
8
5
4
-A
7
-A
1
4
8
5
4
-A
6
-A
1
5
8
5
4
-A
5
-A
1
6
8
5
4
-A
4
-A
1
7
8
5
4
-B
1
9
-B
1
8
5
4
-B
1
8
-B
2
8
5
4
-B
1
7
-B
3
8
5
4
-B
1
6
-B
4
8
5
4
-B
1
5
-B
5
8
5
4
-B
1
4
-B
6
8
5
4
-B
1
3
-B
7
8
5
4
-B
1
1
-B
9
8
5
4
-B
8
-B
1
2
8
5
4
-B
7
-B
1
3
8
5
4
-B
5
-B
1
5
8
5
4
-B
3
-B
1
7
8
5
4
-B
2
-B
1
8
8
5
4
-B
1
-B
1
9

145-2
145-1
ACDB(Main body)
121-9 200VAC(N)
121-3 200VAC(H)
F/G
F/G
8
8
4
-1
8
8
4
-2
8
8
4
-3
PS4
8
5
2
-A
1
3
T
1
_
S
IZ
E
4
_
S
IG
8
5
2
-A
7
T
1
_
L
O
C
K
_
S
IG
8
5
4
-A
1
3
-A
8
8
5
2
-A
8
S
E
N
S
_
5
V
8
5
2
-A
1
0
S
.G
N
D
8
5
4
-A
3
-A
1
8
8
5
4
-A
2
-A
1
9
TEMS/1
8
5
4
-A
1
-A
2
0
8
5
2
-A
2
0
T
1
_
S
E
T
_
S
IG
8
5
4
-A
2
0
-A
1
8
5
2
-A
1
S
.G
N
D
8
5
2
-A
1
7
S
.G
N
D
8
5
4
-B
4
-B
1
6
8
5
2
-B
1
6
P
.G
N
D
8
5
2
-B
1
4
T
1
_
F
M
3
4
_
D
R
V
8
5
4
-B
6
-B
1
4
8
5
2
-B
8
T
1
_
F
M
1
2
_
D
R
V
8
5
4
-B
1
2
-B
8
8
5
2
-B
1
0
P
.G
N
D
8
5
2
-B
2
0
N
.C
8
5
2
-A
1
8
T
1
_
T
H
_
S
IG
1
8
5
2
-A
1
9
T
1
_
T
H
_
S
IG
2
9
3
4
-4
/T
1
_
U
P
M
_
D
R
V
9
3
4
-2
/T
2
_
U
P
M
_
D
R
V
TEM/HUMS
9
6
6
-1
9
6
6
-2
9
6
6
-3
9
6
6
-4
9
5
3
-1
2
-4
9
5
3
-1
3
-3
9
5
3
-1
5
-1
9
5
3
-1
4
-2
9
2
2
-2
8
5
4
-A
1
1
-A
1
0
8
5
4
-A
1
0
-A
1
1
8
5
4
-B
1
0
-B
1
0
8
6
3
-2
-1
8
6
3
-1
-2
145-3
F/G F/G
8
5
4
-B
9
-B
1
1
9
8
2
-7
-1
9
8
2
-6
-2
9
8
2
-5
-3
9
8
2
-4
-4
9
8
2
-3
-5
9
8
2
-2
-6
9
8
2
-1
-7
8
7
6
-1
-2
8
7
6
-2
-1
8
8
0
-1
-2
8
8
0
-2
-1

145-2
145-1
121-4 200VAC(H)
121-10 200VAC(N)
4
6
5
-1
6
A
-1
A
4
6
5
-1
5
A
-2
A
4
6
5
-1
4
A
-3
A
4
6
5
-1
3
A
-4
A
4
6
5
-1
2
A
-5
A
4
6
5
-1
1
A
-6
A
4
6
5
-1
0
A
-7
A
4
6
5
-9
A
-8
A
4
6
5
-8
A
-9
A
4
6
5
-7
A
-1
0
A
4
6
5
-6
A
-1
1
A
4
6
5
-5
A
-1
2
A
4
6
5
-4
A
-1
3
A
4
6
5
-3
A
-1
4
A
4
6
5
-2
A
-1
5
A
4
6
5
-1
A
-1
6
A
4
6
5
-1
5
B
-2
B
4
6
5
-1
6
B
-1
B
4
6
5
-1
4
B
-3
B
4
6
5
-1
3
B
-4
B
4
6
5
-1
2
B
-5
B
4
6
5
-1
1
B
-6
B
4
6
5
-1
0
B
-7
B
4
6
5
-9
B
-8
B
4
6
5
-8
B
-9
B
4
6
5
-7
B
-1
0
B
4
6
5
-6
B
-1
1
B
4
6
5
-5
B
-1
2
B
4
6
5
-4
B
-1
3
B
4
6
5
-3
B
-1
4
B
4
6
5
-2
B
-1
5
B
4
6
5
-1
B
-1
6
B
8
5
2
-B
3
T
1
_
S
H
S
D
_
D
R
V
8
5
2
-B
4
T
1
_
S
H
S
D
_
D
R
V
9
3
3
-7
T
2
_
L
O
C
K
S
D
_
D
R
V
9
3
3
-5
T
1
_
L
O
C
K
S
D
_
D
R
V
9
3
3
-6
L
O
C
K
S
D
_
2
4
V
9
3
3
-4
L
O
C
K
S
D
_
2
4
V
1 3
1
2
PFDB(1/2)
4
5
9
3
3
-1
S
.G
N
D
9
3
3
-2
F
D
_
O
P
E
N
_
S
IG
9
3
3
-3
S
E
N
S
_
5
V
9
3
4
-8
P
F
U
_
T
H
_
S
IG
9
3
4
-7
S
.G
N
D
9
3
4
-6
P
F
U
_
H
U
M
_
S
IG
9
3
4
-5
S
E
N
S
_
5
V
S
W
1
800-2 SGND
800-3 12V
800-1 5V2
800-4 SGND
8
0
1
-1
B
P
F
U
D
_
T
X
D
8
0
1
-1
1
B
T
2
_
O
_
S
IG
466-1
466-2
466-3
466-4
466-9
466-10
DCPS2
DCPS1

4
6
4
-1
5
B
S
IN
2
_
2

4
6
4
-1
4
B
S
O
U
T
2
_
2
4
6
4
-6
B
L
T
P
R
_
S
IG


106-5 12V
106-3 5V2
111-7 PGND
111-3 24V2
106-9 SGND
106-11 SGND
800-8 PGND
800-7 24V2
466-7
466-8
111-6 PGND
111-2 24V2
8
0
1
-5
B
P
R
C
L
_
C
O
N
T
8
0
1
-7
B
/F
E
_
H
T
R
O
F
F
106-12 PGND
466-5
466-6

800-6 PGND
800-5 24V1 106-6 24V1
4
6
4
-7
B
L
T
S
O
_
S
IG
4
6
4
-5
B
L
T
N
P
_
S
IG
4
6
4
-8
B
G
N
D
4
6
4
-9
B
P
F
_
H
T
R
O
F
F
4
6
4
-1
3
B
G
N
D
8
0
1
-2
B
P
F
U
D
_
R
X
D
8
0
1
-8
B
S
G
N
D
8
0
1
-3
B
S
.G
N
D
8
0
1
-9
B
T
2
_
N
F
_
S
IG
8
0
1
-1
0
B
P
F
_
P
R
_
S
IG
8
0
1
-1
2
B
N
.C
8
0
1
-1
3
B
C
H
_
F
E
5
_
S
IG
8
0
1
-1
5
B
S
G
N
D
8
0
1
-1
6
B
N
.C
4
6
4
-1
B
G
N
D
4
6
4
-2
B
L
T
C
L
C
N
T
4
6
4
-3
B
P
F
_
F
R
S
IG
1
4
6
4
-4
B
P
F
_
F
R
S
IG
2
4
6
4
-1
0
B
L
T
S
S
D
C
N
T
4
6
4
-1
1
B
L
T
R
C
L
C
N
T
4
6
4
-1
2
B
L
T
S
C
L
C
N
T
8
0
1
-4
B
T
2
_
S
E
C
L
_
C
O
N
T
8
0
1
-6
B
T
2
_
P
U
S
D
_
C
O
N
T
8
0
1
-1
4
B
P
F
_
C
L
_
C
O
N
T
4
6
4
-1
4
A
P
F
_
P
U
S
D
1
4
6
4
-5
A
P
F
_
S
O
C
L
1
4
6
4
-7
A
P
F
_
R
V
C
L
2
4
6
4
-6
A
P
F
_
R
V
C
L
1
4
6
4
-8
A
P
F
_
C
H
C
L
1
4
6
4
-9
A
P
F
_
C
H
C
L
2
4
6
4
-1
5
A
P
F
_
N
F
S
IG
1
4
6
4
-1
6
A
P
F
_
N
P
S
IG
1
4
6
4
-1
7
A
P
F
_
C
H
S
IG
1
4
6
4
-1
8
A
P
F
_
C
H
S
IG
2
4
6
4
-1
9
A
P
F
_
C
H
S
IG
3
4
6
4
-2
0
A
P
F
_
C
H
S
IG
4
8
0
1
-1
3
A
C
H
_
C
L
1
_
C
O
N
T
8
0
1
-1
2
A
C
H
_
C
L
2
_
C
O
N
T
8
0
1
-1
1
A
C
H
_
C
L
3
_
C
O
N
T
8
0
1
-1
0
A
C
H
_
C
L
4
_
C
O
N
T
8
0
1
-7
A
T
1
_
P
U
S
D
_
C
O
N
T
8
0
1
-1
A
C
H
_
F
E
4
_
S
IG
8
0
1
-2
A
C
H
_
F
E
3
_
S
IG
8
0
1
-3
A
C
H
_
F
E
2
_
S
IG
8
0
1
-4
A
C
H
_
F
E
1
_
S
IG
8
0
1
-5
A
T
1
_
O
_
S
IG
4
6
4
-1
1
A
P
F
_
C
H
C
L
4
4
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PS17
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PS24
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MC10
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MC11
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1 2 3 4 5 6 7 8 9
800-3 24V2
8
2
1
-1
8
2
1
-2
8
2
1
-3
8
2
2
-1
8
2
2
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8
2
2
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8
1
8
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8
1
8
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8
1
8
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8
1
9
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8
1
9
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8
1
9
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8
2
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8
2
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8
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PS102 PS103 PS104 PS105 PS101
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SW100
8
0
2
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5
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2
8
0
2
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V
8
1
0
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0
8
1
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8
1
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8
1
0
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8
1
0
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8
1
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8
1
0
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8
1
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PS1
8
0
6
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5
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2
8
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3
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8
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8
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8
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4
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B
S
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800-5 SGND
800-2 12V
800-6 PGND
466-3
466-4
466-5
466-6
466-7
466-8
145-2
145-1
ACDB
DCPS2
DCPS1


106-5 12V
8
1
0
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8
1
0
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8
0
2
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0
2
4
V
2
8
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8
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8
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D
8
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2
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S
G
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D 111-6 PGND
111-2 24V2
106-11 SGND
MAIN BODY
8
3
9
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M100
8
1
4
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8
1
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P
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PS115
8
3
2
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8
3
2
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8
3
2
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8
3
9
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8
3
9
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8
3
9
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PS100
8
3
3
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8
3
3
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8
3
3
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8
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4
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8
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MC101
8
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6
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8
2
6
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8
0
4
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B
2
4
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MC102
8
3
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8
3
0
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8
0
4
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1
B
2
4
V
2
8
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8
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D
1
8
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8
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D
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FM1 FM2
8
3
7
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8
3
7
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8
3
7
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8
3
7
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8
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106-12 PGND
834-2
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121-3 220VAC(H)
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4
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6
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4
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PS110
8
4
6
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8
4
6
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8
4
6
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PS111
8
4
7
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8
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7
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8
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7
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800-4 SGND
800-1 5V2
466-1
466-2

106-3 5V2
106-9 SGND
106-6 24V1
466-9
466-10
111-7 PGND
111-3 24V2
816-2
817-1
8
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2
4
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8
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8
2
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2
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4
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4
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2
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4
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8
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4
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4
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PS106 PS107 PS108 PS109
8
3
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8
2
5
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8
2
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8
2
5
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8
2
4
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8
2
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8
2
4
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8
2
3
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8
2
3
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8
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3
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SD100
8
3
1
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8
3
1
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8
3
9
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8
0
4
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B
S
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8
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5
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8
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FM3 FM4 TEMS/2
Fan heater
972-2
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LUDB
145-4 799-1
145-5
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ASSY
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8
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3
N
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8
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4
N
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8
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N
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8
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8
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8
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8
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8
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8
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8
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4
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A
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2
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6
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A
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1
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A
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1
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6
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1
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6
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7
A
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1
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6
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8
A
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2
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6
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5
-6
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1
1
-3
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.G
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D
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1
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D
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2
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.G
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D
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21
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23
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2
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2
6
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2
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6
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6
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N
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S
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2
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-5
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.C
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.C
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.C
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.C
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.C
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.C
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.C
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.C
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.C
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.C
N
.C
N
.C
N
.C
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.C
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.C
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.C
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.C
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.C
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.C
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.C
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.C
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.C
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.C
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.C
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.C
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1
3
-A
6
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1
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-A
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1
3
-A
4
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1
3
-A
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CN1-B12 KCIN_28
CN1-B16 KCIN_32
CN1-A10 KCIN_10
CN1-A11 KCIN_11
CN1-A 8 KCIN_8
CN1-A 9 KCIN_9
CN1-A12 KCIN_12
CN1-A13 KCIN_13
CN1-B 4 KCIN_20
CN1-A 1 KCIN_1
CN1-A 3 KCIN_3
CN1-A 5 KCIN_5
CN1-A 2 KCIN_2
CN1-A 7 KCIN_7
CN1-B 5 KCIN_21
CN1-A 4 KCIN_4
CN1-A 6 KCIN_6
CN1-B 6 KCIN_22
CN1-B 9 KCIN_25
CN1-B 8 KCIN_24
CN1-B10 KCIN_26
CN1-B13 KCIN_29
CN1-B15 KCIN_31
CN1-B11 KCIN_27
CN1-A16 KCIN_16
CN1-B 1 KCIN_17
CN1-A14 KCIN_14
CN1-A15 KCIN_15
CN1-B 7 KCIN_23
CN1-B14 KCIN_30
CN1-B 2 KCIN_18
CN1-B 3 KCIN_19
CN11-6 AD_3
CN11-4 AD_1
CN11-5 AD_2
CN20-2 5V
CN23-2 TDO3
CN23-5 TRST
CN20-3 S.GND
CN20-4 S.GND
CN23-3 TDI
CN23-4 TM
S
CN23-1 TCK
CN 6- 8 KCOUT_104
CN 6- 9 KCOUT_105
CN 6- 6 KCOUT_102
CN 6-11 KCOUT_107
CN 6-12 KCOUT_108
CN 6- 7 KCOUT_103
CN 6-10 KCOUT_106
CN 6- 2 KCOUT_98
CN 6- 3 KCOUT_99
CN 6- 4 KCOUT_100
CN 6- 5 KCOUT_101
CN5-A18 KCOUT_74
CN5-A19 KCOUT_75
CN5-A16 KCOUT_72
CN5-A 2 KCOUT_58
CN5-A 3 KCOUT_59
CN5-A17 KCOUT_73
CN5-A 1 KCOUT_57
CN5-A20 KCOUT_76
CN5-A12 KCOUT_68
CN5-A10 KCOUT_66
CN5-A14 KCOUT_70
CN5-A15 KCOUT_71
CN5-A11 KCOUT_67
CN5-A13 KCOUT_69
CN 6- 1 KCOUT_97
CN5-A 6 KCOUT_62
CN5-A 7 KCOUT_63
CN5-A 4 KCOUT_60
CN5-A 9 KCOUT_65
CN5-A 5 KCOUT_61
CN 6-14 KCOUT_110
CN 6-15 KCOUT_111
CN5-A 8 KCOUT_64
CN 6-13 KCOUT_109
CN 6-16 KCOUT_112
CN13-4 CPUIN_4(TIM
Input)
CN301- 1 KCOUT_112
CN301- 5 KCOUT_108
CN301- 7 KCOUT_106
CN301- 8 KCOUT_105
CN301- 9 KCOUT_104
CN301- 6 KCOUT_107
CN301-11 KCOUT_102
CN301- 3 KCOUT_110
CN301- 4 KCOUT_109
CN301- 2 KCOUT_111
CN301-13 KCOUT_100
CN301-12 KCOUT_101
CN202-B 1 KCIN_32
CN202-B 2 KCIN_31
CN202-B 3 KCIN_30
CN202-B 4 KCIN_29
CN202-B 5 KCIN_28
CN202-B 6 KCIN_27
CN202-B 7 KCIN_26
CN202-B 8 KCIN_25
CN202-B 9 KCIN_24
CN202-B10 KCIN_23
CN202-B11 KCIN_22
CN202-B12 KCIN_21
CN202-B13 KCIN_20
CN202-B14 KCIN_19
CN202-B15 KCIN_18
CN202-B16 KCIN_17
CN202-A 1 KCIN_16
CN202-A 2 KCIN_15
CN202-A 3 KCIN_14
CN202-A 4 KCIN_13
CN202-A 5 KCIN_12
CN202-A 6 KCIN_11
CN202-A 7 KCIN_10
CN202-A 8 KCIN_9
CN202-A 9 KCIN_8
CN202-A10 KCIN_7
CN202-A11 KCIN_6
CN202-A12 KCIN_5
CN202-A13 KCIN_4
CN202-A14 KCIN_3
CN202-A15 KCIN_2
CN202-A16 KCIN_1
CN204-A 1 KCOUT_76
CN204-A 2 KCOUT_75
CN204-A 3 KCOUT_74
CN204-A 4 KCOUT_73
CN204-A 5 KCOUT_72
CN204-A 6 KCOUT_71
CN204-A 7 KCOUT_70
CN204-A 8 KCOUT_69
CN204-A 9 KCOUT_68
CN204-A10 KCOUT_67
CN204-A11 KCOUT_66
CN204-A12 KCOUT_65
CN204-A13 KCOUT_64
CN204-A14 KCOUT_63
CN204-A15 KCOUT_62
CN204-A16 KCOUT_61
CN204-A17 KCOUT_60
CN204-A18 KCOUT_59
CN204-A19 KCOUT_58
CN204-A20 KCOUT_57
CN210-A 2 TCLKF_2
CN210-B 2 KCOUT58
CN303- 2 AD_3
CN303- 3 AD_2
CN303- 4 AD_1
CN303- 5 3.3V
CN303- 6 3.3V
CN301-10 KCOUT_103
CN301-14 KCOUT_99
CN301-15 KCOUT_98
CN301-16 KCOUT_97
CN210-B10 KCOUT66
CN210-B11 KCOUT67
CN304-B 5 OP_LED10
CN304-B13 OP_LED 2
CN304-B 4 OP_LED11
CN304-A14 M
7_CLK7
CN304-A13 JYU_CLK7
CN304-B14 OP_LED 1
CN304-A 1 OP_LED16
CN222-7 CPUIN_3(IRQ1)
CN222-5 NC
CN222-3 GND
CN222-1 NC
CN222-8 /CPUIN_2(IRQ3)
CN20-1 5V
CN24-1 5V
CN24-2 RL_CONT
CN8-A 1 KCOUT_113
CN8-A 2 KCOUT_114
CN8-A 3 KCOUT_115
CN8-A 4 KCOUT_116
CN8-A 5 KCOUT_117
CN8-A 6 KCOUT_118
CN8-A 7 KCOUT_119
CN9-A 9 KCOUT_121
CN8-A 8 KCOUT_120
CN8-A10 KCOUT_122
CN8-A11 KCOUT_123
CN8-A12 KCOUT_124
CN8-A13 KCOUT_125
CN8-A14 KCOUT_126
CN8-A15 KCOUT_127
CN8-A16 KCOUT_128
CN8-A17 NC
CN7-B12 KCIN_88
CN7-B 4 KCIN_80
CN7-B 5 KCIN_81
CN7-B 6 KCIN_82
CN7-B 9 KCIN_85
CN7-B 8 KCIN_84
CN7-B10 KCIN_86
CN7-B11 KCIN_87
CN7-B 1 KCIN_77
CN7-B 7 KCIN_83
CN7-B 2 KCIN_78
CN7-B 3 KCIN_79
CN7-A 1 KCIN_65
CN7-A 2 KCIN_66
CN7-A 3 KCIN_67
CN7-A 4 KCIN_68
CN7-A 5 KCIN_69
CN7-A 6 KCIN_70
CN7-A 7 KCIN_71
CN7-A 8 KCIN_72
CN7-A 9 KCIN_73
CN7-A10 KCIN_74
CN7-A11 KCIN_75
CN7-A12 KCIN_76
CN15- 1 TIM
E_18
CN15- 2 TIM
E_19
CN15- 3 TIM
E_20
CN15- 4 TIM
E_21
CN15- 5 TIM
E_22
CN15- 6 TIM
E_23
CN15- 7 NC
CN13-5 NC
CN13-7 SGND
CN13-9 5V
CN13-1 /CPUIN_1(IRQ4)
CN13-2 /CPUIN_2(IRQ3)
CN13-3 CPUIN_3(IRQ1)
CN222-9 /CPUIN_1(IRQ4)
CN10-1 IRQ4
CN10-2 /IRQ3
CN10-3 IRQ
CN11-3 AD_0
CN210-A 1 TCLKE_2
CN210-A 3 SGND
CN210-A 4 SGND
CN210-A 5 SGND
CN210-A 6 5V
CN210-A 7 5V
CN210-A 8 5V
CN210-A 9 NC
CN210-A10 NC
CN210-A12 NC
CN210-A11 SUBIN1
CN210-A13 KCOUT71
CN210-A14 KCOUT72
CN210-B 1 KCOUT57
CN210-B 3 KCOUT59
CN210-B 6 KCOUT62
CN304-B 9 OP_LED 6
CN304-B10 OP_LED 5
CN304-B11 OP_LED 4
CN210-B 4 KCOUT60
CN210-B 5 KCOUT61
CN210-B 7 KCOUT63
CN210-B 8 KCOUT64
CN210-B 9 KCOUT65
CN210-B12 KCOUT68
CN210-B13 KCOUT69
CN210-B14 KCOUT70
CN11-1 3.3V
CN11-2 3.3V
CN303- 1 AD_4
CN304-A12 SGND
CN304-A11 SGND
CN304-A10 SGND
CN304-A 9 5VD
CN304-A 8 5VD
CN304-A 7 5VD
CN304-A 6 NC
CN304-A 5 NC
CN304-A 3 NC
CN304-A 2 OP_LED15
CN304-B12 OP_LED 3
CN304-B 8 OP_LED 7
CN304-B 7 OP_LED 8
CN304-B 6 OP_LED 9
CN304-B 3 OP_LED12
CN304-B 2 OP_LED13
CN304-B 1 OP_LED14
CN2-A10 KCOUT_10
CN2-A11 KCOUT_11
CN2-A20 KCOUT_20
CN2-A12 KCOUT_12
CN2-A13 KCOUT_13
CN2-A14 KCOUT_14
CN2-A15 KCOUT_15
CN2-A16 KCOUT_16
CN2-A17 KCOUT_17
CN2-A18 KCOUT_18
CN2-A19 KCOUT_19
CN2-A 1 KCOUT_1
CN2-A 2 KCOUT_2
CN2-A 3 KCOUT_3
CN2-A 4 KCOUT_4
CN2-A 5 KCOUT_5
CN2-A 6 KCOUT_6
CN2-A 7 KCOUT_7
CN2-A 8 KCOUT_8
CN2-A 9 KCOUT_9
CN3- 4 KCOUT_44
CN3- 5 KCOUT_45
CN3- 2 KCOUT_42
CN3- 3 KCOUT_43
CN3- 8 KCOUT_48
CN3- 9 KCOUT_49
CN3- 6 KCOUT_46
CN3- 7 KCOUT_47
CN3-12 KCOUT_52
CN3-13 KCOUT_53
CN3-10 KCOUT_50
CN3-11 KCOUT_51
CN3-16 KCOUT_56
CN3- 1 KCOUT_41
CN3-14 KCOUT_54
CN3-15 KCOUT_55
CN503- 1 KCOUT_56
CN503- 2 KCOUT_55
CN503- 3 KCOUT_54
CN503- 4 KCOUT_53
CN503- 5 KCOUT_52
CN503- 6 KCOUT_51
CN503- 7 KCOUT_50
CN503- 8 KCOUT_49
CN503- 9 KCOUT_48
CN503-10 KCOUT_47
CN503-11 KCOUT_46
CN503-12 KCOUT_45
CN503-13 KCOUT_44
CN503-14 KCOUT_43
CN503-15 KCOUT_42
CN503-16 KCOUT_41
CN201-A 1 KCOUT_20
CN201-A 2 KCOUT_19
CN201-A 3 KCOUT_18
CN201-A 4 KCOUT_17
CN201-A 5 KCOUT_16
CN201-A 6 KCOUT_15
CN201-A 7 KCOUT_14
CN201-A 8 KCOUT_13
CN201-A 9 KCOUT_12
CN201-A10 KCOUT_11
CN201-A11 KCOUT_10
CN201-A12 KCOUT_9
CN201-A13 KCOUT_8
CN201-A14 KCOUT_7
CN201-A15 KCOUT_6
CN201-A16 KCOUT_5
CN201-A17 KCOUT_4
CN201-A18 KCOUT_3
CN201-A19 KCOUT_2
CN201-A20 KCOUT_1
CN14- 1 TIM
E_0
CN14- 2 TIM
E_1
CN14- 3 TIM
E_2
CN14- 4 TIM
E_3
CN14- 5 TIM
E_4
CN14- 6 TIM
E_5
CN14- 7 TIM
E_6
CN14- 8 TIM
E_7
CN14- 9 TIM
E_8
CN14-10 TIM
E_9
CN14-11 TIM
E_10
CN14-12 TIM
E_11
CN14-17 TIM
E_16
CN14-18 TIM
E_17
CN14-13 TIM
E_12
CN14-14 TIM
E_13
CN14-15 TIM
E_14
CN14-16 TIM
E_15
CN203- 8 TIME_10
CN203- 7 TIME_11
CN203- 2 TIME_16
CN203- 1 TIME_17
CN203- 6 TIME_12
CN203- 5 TIME_13
CN203- 4 TIME_14
CN203- 3 TIME_15
CN203-18 TIME_0
CN203-17 TIME_1
CN203-16 TIME_2
CN203-15 TIME_3
CN203-14 TIME_4
CN203-13 TIME_5
CN203-12 TIME_6
CN203-11 TIME_7
CN203-10 TIME_8
CN203- 9 TIME_9
CN2-B10 KCOUT_30
CN2-B11 KCOUT_31
CN2-B20 KCOUT_40
CN2-B12 KCOUT_32
CN2-B13 KCOUT_33
CN2-B14 KCOUT_34
CN2-B15 KCOUT_35
CN2-B16 KCOUT_36
CN2-B17 KCOUT_37
CN2-B18 KCOUT_38
CN2-B19 KCOUT_39
CN2-B 1 KCOUT_21
CN2-B 2 KCOUT_22
CN2-B 3 KCOUT_23
CN2-B 4 KCOUT_24
CN2-B 5 KCOUT_25
CN2-B 6 KCOUT_26
CN2-B 7 KCOUT_27
CN2-B 8 KCOUT_28
CN2-B 9 KCOUT_29
CN201-B 1 KCOUT_40
CN201-B 2 KCOUT_39
CN201-B 3 KCOUT_38
CN201-B 4 KCOUT_37
CN201-B 5 KCOUT_36
CN201-B 6 KCOUT_35
CN201-B 7 KCOUT_34
CN201-B 8 KCOUT_33
CN201-B 9 KCOUT_32
CN201-B10 KCOUT_31
CN201-B11 KCOUT_30
CN201-B12 KCOUT_29
CN201-B13 KCOUT_28
CN201-B14 KCOUT_27
CN201-B15 KCOUT_26
CN201-B16 KCOUT_25
CN201-B17 KCOUT_24
CN201-B18 KCOUT_23
CN201-B19 KCOUT_22
CN201-B20 KCOUT_21
CN4-A10 KCIN_42
CN4-A11 KCIN_43
CN4-B 4 KCIN_52
CN4-B 5 KCIN_53
CN4-A12 KCIN_44
CN4-A13 KCIN_45
CN4-A14 KCIN_46
CN4-A15 KCIN_47
CN4-A16 KCIN_48
CN4-B 1 KCIN_49
CN4-B 2 KCIN_50
CN4-B 3 KCIN_51
CN4-B 7 KCIN_55
CN4-B 8 KCIN_56
CN4-B10 KCIN_58
CN4-B 6 KCIN_54
CN4-B 9 KCIN_57
CN4-B11 KCIN_59
CN4-B14 KCIN_62
CN4-B13 KCIN_61
CN4-B15 KCIN_63
CN15-1 NC
CN15-2 NC
CN15-3 NC
CN15-4 NC
CN15-5 NC
CN15-6 NC
CN15-7 JYU_CLK1
CN318-1 NC
CN318-2 NC
CN318-3 NC
CN318-4 NC
CN318-5 NC
CN318-6 NC
CN318-7 JYU_CLK1
CN4-B12 KCIN_60
CN4-B16 KCIN_64
CN4-A 1 KCIN_33
CN4-A 2 KCIN_34
CN4-A 3 KCIN_35
CN4-A 4 KCIN_36
CN4-A 5 KCIN_37
CN4-A 6 KCIN_38
CN4-A 7 KCIN_39
CN4-A 8 KCIN_40
CN4-A 9 KCIN_41
CN5-B10 KCOUT_86
CN5-B11 KCOUT_87
CN5-B20 KCOUT_96
CN5-B12 KCOUT_88
CN5-B13 KCOUT_89
CN5-B14 KCOUT_90
CN5-B15 KCOUT_91
CN5-B16 KCOUT_92
CN5-B17 KCOUT_93
CN5-B18 KCOUT_94
CN5-B19 KCOUT_95
CN5-B 1 KCOUT_77
CN5-B 2 KCOUT_78
CN5-B 3 KCOUT_79
CN5-B 4 KCOUT_80
CN5-B 5 KCOUT_81
CN5-B 6 KCOUT_82
CN5-B 7 KCOUT_83
CN5-B 8 KCOUT_84
CN5-B 9 KCOUT_85
CN221-B 2 LED1_SIG
CN221-B 3 LED2_SIG
CN221-B 4 LED3_SIG
CN221-B 5 LED4_SIG
CN370- 5 LED1_SIG
CN370- 3 LED3_SIG
CN370- 4 LED2_SIG
CN370- 2 LED4_SIG
CN221-B 1 5V
CN8-B 1 KCOUT_129
CN8-B 2 KCOUT_130
CN8-B 3 KCOUT_131
CN8-B 4 KCOUT_132
CN8-B 5 KCOUT_133
CN8-B 6 KCOUT_134
CN8-B 7 KCOUT_135
CN8-B 8 KCOUT_136
CN8-B 9 KCOUT_137
CN8-B10 KCOUT_138
CN8-B11 KCOUT_139
CN8-B12 KCOUT_140
CN8-B13 KCOUT_141
CN8-B14 KCOUT_142
CN8-B15 KCOUT_143
CN8-B16 KCOUT_144
CN8-B17 NC
CN221-B 6 LED5_SIG
CN370- 6 5V
CN370- 1 NC
CN302-B 1 KCIN_64
CN302-B 2 KCIN_63
CN302-B 3 KCIN_62
CN302-B 4 KCIN_61
CN302-B 5 KCIN_60
CN302-B 6 KCIN_59
CN302-B 7 KCIN_58
CN302-B 8 KCIN_57
CN302-B 9 KCIN_56
CN302-B10 KCIN_55
CN302-B11 KCIN_54
CN302-B12 KCIN_53
CN302-B13 KCIN_52
CN302-B14 KCIN_51
CN302-B15 KCIN_50
CN302-B16 KCIN_49
CN302-A 1 KCIN_48
CN302-A 2 KCIN_47
CN302-A 3 KCIN_46
CN302-A 4 KCIN_45
CN302-A 5 KCIN_44
CN302-A 6 KCIN_43
CN302-A 7 KCIN_42
CN302-A 8 KCIN_41
CN302-A 9 KCIN_40
CN302-A10 KCIN_39
CN302-A11 KCIN_38
CN302-A12 KCIN_37
CN302-A13 KCIN_36
CN302-A14 KCIN_35
CN302-A15 KCIN_34
CN302-A16 KCIN_33
CN204-B 1 KCOUT_96
CN204-B 2 KCOUT_95
CN204-B 3 KCOUT_94
CN204-B 4 KCOUT_93
CN204-B 5 KCOUT_92
CN204-B 6 KCOUT_91
CN204-B 7 KCOUT_90
CN204-B 8 KCOUT_89
CN204-B 9 KCOUT_88
CN204-B10 KCOUT_87
CN204-B11 KCOUT_86
CN204-B12 KCOUT_85
CN204-B13 KCOUT_84
CN204-B14 KCOUT_83
CN204-B15 KCOUT_82
CN204-B16 KCOUT_81
CN204-B17 KCOUT_80
CN204-B18 KCOUT_79
CN204-B19 KCOUT_78
CN204-B20 KCOUT_77
CN209-A 1 KCIN_24
CN209-A 2 KCIN_25
CN209-A 3 KCIN_26
CN209-A 4 KCIN_27
CN209-A 5 KCIN_28
CN209-A 6 KCIN_29
CN209-A 7 KCIN_30
CN209-A 8 ORI_SET
CN209-A 9 KCOUT_73
CN209-A10 KCOUT_74
CN209-A11 KCOUT_75
CN209-B 1 KCOUT_77
CN209-B 2 KCOUT_78
CN209-B 3 KCOUT_79
CN209-B 4 KCOUT_80
CN209-B 5 KCOUT_81
CN209-B 6 KCOUT_82
CN209-B 7 KCOUT_83
CN209-B 8 KCOUT_84
CN209-B 9 KCOUT_85
CN209-B10 KCOUT_86
CN209-B11 KCOUT_87
CN209-B12 5V
CN209-B13 5V
CN209-B14 5V
CN209-A12 KCOUT_76
CN209-A13 SGND
CN209-A14 SGND
CN209-A15 SGND
CN209-A16 SGND
CN209-A17 5V
CN209-B15 TIM
E0
CN209-B17 TIM
E3
CN209-B16 TIM
E2
CN501-A17 PS51_SIG
CN501-A16 PS52_SIG
CN501-A15 PS53_SIG
CN501-A14 PS54_SIG
CN501-A13 PS55_SIG
CN501-A12 PS56_SIG
CN501-A11 PS57_SIG
CN501-A10 ORI_SET
CN501-A 9 M
4_CONT1
CN501-A 8 M
4_CONT2
CN501-B17 M
4_ENBLE
CN501-B16 M
5_CONT1
CN501-B15 M
5_CONT2
CN501-B13 M
5_RESET
CN501-B12 M
5_ENBLE
CN501-B11 M
6_CONT1
CN501-B10 M
6_CONT2
CN501-B 8 M
6_RESET
CN501-B 7 M
6_ENBLE
CN501-A 1 5V
CN501-A 2 SGND
CN501-A 3 SGND
CN501-A 4 SGND
CN501-A 7 M
4_F/R
CN501-A 6 M
4_RESET
CN501-A 5 SGND
CN501-B 1 M
6_CLK
CN501-B 2 M
5_CLK
CN501-B 3 M
4_CLK
CN501-B 9 M
6_F/R
CN501-B14 M
5_F/R
CN501-B 4 5V
CN501-B 5 5V
CN501-B 6 5V
CN**-2 5V
CN**-5 P.GND
CN**-4 P.GND
CN**-6 F.GND
CN**-1 24V
654321
CN**-3 S.GND
CN**-4 S.GND
1 321 2 4 5
CN**-3 S.GND
CN**-5 EXIT PS
CN**-2 5V
CN**-1 5V
CN**-5 SOUT
CN**-4 CTS
S.GND
S.GND5V5V
24V
5V
P.GND
P.GND
F.GND
AC L
AC N
F.GND
AC INLET
AC L
AC N
F.GND
AC OUTLET
S.GND
CN311-B 1 OP_LED11
CN311-B 2 OP_LED10
CN311-B 3 OP_LED 9
CN311-B 4 OP_LED 8
CN311-B 5 OP_LED 7
CN311-B 6 OP_LED 6
CN311-B 7 OP_LED 5
CN311-B 8 OP_LED 4
CN311-B 9 OP_LED 3
CN311-B10 OP_LED 2
CN311-B11 OP_LED 1
CN311-A 4 OPE_SW
5
CN311-A 5 OPE_SW
4
CN311-A 6 OPE_SW
3
CN311-A 7 OPE_SW
2
CN311-A 8 OPE_SW
1
CN311-A 9 OP_LED16
CN311-A10 OP_LED15
CN311-A11 OP_LED14
CN311-A12 OP_LED13
CN311-A13 OP_LED12
CN311-B12 SGND
CN311-B13 5V
CN311-A 1 OPE_S3
CN311-A 2 OPE_S2
CN311-A 3 OPE_S1
CN361-B13 OP_LED11
CN361-B12 OP_LED10
CN361-B11 OP_LED 9
CN361-B10 OP_LED 8
CN361-B 9 OP_LED 7
CN361-B 8 OP_LED 6
CN361-B 7 OP_LED 5
CN361-B 6 OP_LED 4
CN361-B 5 OP_LED 3
CN361-B 4 OP_LED 2
CN361-B 3 OP_LED 1
CN361-A 9 OPE_SW
4
CN361-A 8 OPE_SW
3
CN361-A 7 OPE_SW
2
CN361-A 6 OPE_SW
1
CN361-A 2 OP_LED13
CN361-A 1 OP_LED12
CN361-B 2 SGND
CN361-B 1 5V
CN361-A 4 NC
CN361-A 5 NC
CN361-A11 NC
CN361-A12 NC
CN361-A13 NC
CN361-A 3 OP_LED14
CN361-A10 OPE_SW
5
CN13-6 CPUIN_7(TIM
Input)
CN13-8 CPUIN_8(TIM
Input)
RT1
FT3
Y/G
FT4 FT6
FT5
WIT
BLK FT7
FT8
PGC1
PGC2
BLK
WIT
FT1
FT2
RT5
Y/G
BLK
WIT
RT10 RT11
CN505- 1 M4_24V
CN505- 4 M4_A/
CN505- 3 M4_A
CN505- 6 M4_ B/
CN505- 2 M4_24V
CN505- 5 M4_B
CN505- 7 M5_24V
CN505- 10 M5_A/
CN505- 11 M5_B
CN505- 12 M5_B/
CN505- 8 M5_24V
CN505- 9 M5_A
CN506- 1 M6_24V
CN506- 4 M6_A/
CN506- 3 M6_A
CN506- 5 M6_B
CN506- 6 M6_B/
CN506- 2 M6_24V
CN508-A 4 M14_A/
CN508-A 6 M14_B/
CN508-A 1 M14_24V
CN508-A 2 M14_24V
CN508-A 3 M14_A
CN508-A 5 M14_B
CN508-A10 M15_A/
CN508-A12 M15_B/
CN508-A 7 M15_24V
CN508-A 8 M15_24V
CN508-A 9 M15_A
CN508-A11 M15_B
CN508-A16 M16_A/
CN508-A18 M16_B/
CN508-A13 M16_24V
CN508-A14 M16_24V
CN508-A17 M16_B
CN508-A15 M16_A
CN507- 7 SD18_DRV
CN507- 8 SD_24V
CN507- 9 SD15_DRV
CN507-10 SD_24V
CN508-B17 PS51 SIG
CN508-B16 SGND
CN508-B18 5V
CN507- 5 PS52 SIG
CN507- 4 SGND
CN507- 6 5V
CN507- 2 PS53 SIG
CN507- 1 SGND
CN507- 3 5V
CN508-B14 PS54 SIG
CN508-B13 SGND
CN508-B15 5V
CN508-B11 PS55 SIG
CN508-B10 SGND
CN508-B12 5V
CN508-B 8 PS56 SIG
CN508-B 7 SGND
CN508-B 9 5V
CN508-B 5 PS57 SIG
CN508-B 4 SGND
CN508-B 6 5V
CN507-14 PS57 SIG
CN507-13 SGND
CN507-15 5V
CN508-B 1 SGND
CN508-B 3 5V
CN508-B 2
CN219-A 5 PGND
CN219-A 4 24V
CN219-A 3 24V
CN219-A 6 PGND
CN219-A 7 M
1_H/L
CN219-A 8 M
1_LD
CN219-A 9 M
1_F/R
CN219-A10 M
1_CLK
CN219-A11 M
1_CONT
CN219-A12 SGND
CN219-A13 5V
CN220-B 8 M
3_F/R
CN220-B 6 M
3_H/L
CN220-B 2 24V
CN220-B 3 24V
CN220-B 4 PGND
CN220-B 5 PGND
CN220-B 7 M
3_LD
CN220-B10 M
3_CONT
CN220-B 9 M
3_CLK
CN220-B11 SGND
CN220-B12 5V
CN220-B 1 NC
CN219-B 8 M
17_LD
CN219-B 3 24V
CN219-B 4 24V
CN219-B 6 PGND
CN219-B 5 PGND
CN219-B11 M
17_CONT
CN219-B12 SGND
CN219-B13 5V
CN219-B10 M
17_CLK
CN219-B 9 M
17_F/R
CN219-B 7 M
17_H/L
CN223- 8 SD24V_2
CN223- 7 SD3_DRV
CN223- 6 SD24V_2
CN223- 5 SD4_DRV
CN219-B 1 SD7_DRV
CN219-B 2 SD24V_2
CN223- 4 SD24V_2
CN223- 3 SD7_DRV
CN223- 1 SD8_DRV
CN223- 2 SD24V_2
CN224- 1 SD9_DRV
CN224- 2 SD24V_3
CN219-A 2 SD12_24V
CN219-A 1 SD12_DRV
CN220-A10 SGND
CN220-A11 PS1_SIG
CN220-A12 5V
CN220-A 9 5V
CN220-A 8 PS4_SIG
CN220-A 7 SGND
CN222-11 PS5_SIG
CN222-10 SGND
CN222-12 5V
CN224-16 PS7_SIG
CN224-15 SGND
CN224-17 5V
CN222- 8 PS10_SIG
CN222- 7 SGND
CN222- 9 5V
CN222- 5 PS12_SIG
CN222- 4 SGND
CN222- 6 5V
CN217- 6 PS13_SIG
CN223- 9 SGND
CN223-11 5V
CN224-19 PS13_SIG
CN224-18 SGND
CN224-20 5V
CN224- 7 PS13_SIG
CN224- 6 SGND
CN224- 8 5V
CN224- 5 5V
CN217- 7 SGND
CN223-10 PS6_SIG
CN220-A 6 5V
CN220-A 5 PS16_SIG
CN220-A 4 SGND
CN220-A 2 PS17_SIG
CN220-A 1 SGND
CN220-A 3 5V
CN224- 4 PS18_SIG
CN224- 3 SGND
CN224- 5 5V
CN224-13 PS20_SIG
CN224-12 SGND
CN224-14 5V
CN224-10 PS23_SIG
CN224- 9 SGND
CN224-11 5V
CN222- 2 PS26_SIG
CN222- 3 5V
CN222- 1 SGND
CN216- 6 M
12_24V
CN216- 4 M
12_A
CN216- 3 M
12_A/
CN216- 1 M
12_B/
CN216- 5 M
12_24V
CN216- 2 M
12_ B
CN216-12 M
12_24V
CN216-10 M
12_A
CN216- 9 M
2_A/
CN216- 7 M
2_B/
CN216-11 M
12_24V
CN216- 8 M
2_ B
CN217- 1 M
11 DRV1
CN217- 2 M
11 DRV2
CN217- 3 5V
CN217- 4 RL_CONT
CN221-A10 SD1_DRV
CN221-A11 SD24V_1
CN221-B10 SD24V_1
CN221-B 9 SD5_DRV
CN221-B 8 SD24V_1
CN221-B 7 SD6_DRV
CN206- 2 5VDC
CN206- 3 SGND
CN206- 4 SGND
CN205- 4 PGND
CN205- 3 24VDC
CN206- 1 5VDC
CN205- 1 24VDC
CN205- 5 PGND
CN207- 3 24VDC
CN207- 1 24VDC
CN207- 4 24VDC
CN207- 2 PGND
CN207- 5 PGND
CN207- 6 PGND
CN211- 3 SGND
CN211- 4 PGND
CN211- 1 24V
CN211- 2 5V
CN205- 2 PGND
CN221-A 2 PS11_SIG
CN221-A 1 SGND
CN221-A 3 5V
CN221-A 4 SGND
CN221-A 6 5V
CN221-A 5 PS9_SIG
CN221-A 9 5V
CN221-A 7 SGND
CN221-A 8 PS8_SIG
CN215- 5 M
13 24V
CN215- 4 M
13 A
CN215- 2 M
13 B
CN215- 6 M
13 24V
CN215- 3 M
13 A/
CN215- 1 M
13 B/
CN215- 8 M
10 DRV1
CN215- 7 M
10 DRV2
CN500- 2 24VDC
CN500- 1 24VDC
CN500- 3 PGND
CN500- 2 PGND
CN305- 6 M7 LD
CN305- 8 M7 CLK
CN305- 9 M7 S/P
CN305- 3 M7 PGND
CN305- 4 M7 PGND
CN305- 5 M7 H/L
CN305- 7 M7 F/R
CN305- 1 24V
CN305-11 5V
CN305- 2 24V
CN305-10 SGND
CN314-11 M8_DRV1
CN314-12 M8_DRV2
CN305-15 M9_DRV1
CN305-16 M9_DRV2
CN313- 7 SD13_DRV
CN313- 8 SD_24V
CN314- 7 SD14_DRV
CN314- 8 24V
CN314- 9 MC1_DRV
CN314-10 24V
CN307-19 MC2_DRV
CN307-20 24V
CN306-17 PS31_SIG
CN306-16 SGND
CN306-18 5V
CN314- 2 PS32_SIG
CN314- 1 SGND
CN314- 3 5V
CN314- 5 PS33_SIG
CN314- 4 SGND
CN314- 6 5V
CN305-13 PS34_SIG
CN305-12 SGND
CN305-14 5V
CN307-17 PS46_SIG
CN307-16 SGND
CN307-18 5V
CN306- 2 PS35_SIG
CN306- 1 SGND
CN306- 3 5V
CN306-14 PS47_SIG
CN306-13 SGND
CN306-15 5V
CN306- 5 PS36_SIG
CN306-11 PS44_SIG
CN306- 4 SGND
CN306- 6 5V
CN306-10 SGND
CN306-12 5V
CN307-14 PS48_SIG
CN307-13 SGND
CN307-15 5V
CN307- 5 PS42_SIG
CN307- 4 SGND
CN307- 6 5V
CN307- 2 PS41_SIG
CN307- 1 SGND
CN307- 3 5V
CN315- 5 PS40_SIG
CN315- 4 SGND
CN315- 6 5V
CN313- 5 PS39_SIG
CN313- 4 SGND
CN313- 6 5V
CN313- 2 PS38_SIG
CN313- 1 SGND
CN313- 3 5V
CN315- 2 PS37_SIG
CN315- 1 SGND
CN315- 3 5V
CN314-14 PS43_SIG
CN307-11 PS45_SIG
CN314-13 SGND
CN314-15 5V
CN307-10 SGND
CN307-12 5V
CN306- 7 SGND
CN306- 9 3.3V
CN306- 8 UPTRY_SIZ
CN307- 7 SGND
CN307- 9 3.3V
CN307- 8 LOW
TRY_SZ
CN300- 3 AGND
CN308- 1 +
CN308- 2 -
CN309- 1 SGND
CN309- 4 NC
CN309- 2 +
CN309- 3 -
CN317- 2 GND
CN317- 1 TH_SIG
CN317- 3 N.C
CN317- 4 5V
CN300- 1 24VDC
CN300- 2 PGND
CN606- 1
CN606- 2
CN610- 5
CN610- 1
CN606- 5
CN606- 6
CN606- 3
CN606- 4
CN606- 1
CN606- 2
CN606- 5
CN606- 6
CN606- 3
CN606- 4
CN610- 2
CN610- 3
CN610- 4
CN610- 6
CN610- 7
CN610- 8 FT11 FT12 BLK
WIT
WIT
BLK
Y/G RT2
CN181- 1 CN181- 2
CN182- 1 CN182- 2
CN151- 1 CN151- 2
W
IT
BLK
BLK
W
IT
WIT
BLK
BLK
WIT
BLK
WIT
CN183-A1 CN183-B1
CN183-A2 CN183-B2
WIT
CN183- 1 CN183- 2
CN183- 1 CN183- 2
CN184-5
:frame GND
CN184-1
:line(L)
CN184-3
:neutral(N)
CN191-5
:+V/24V
CN191-6
:+V/24V
CN191-8
:+V/24V
CN191-7
:+V/24V
CN191-4
:-V/PGND
CN191-3
:-V/PGND
CN191-1
:-V/PGND
CN191-2
:-V/PGND
FT10
FT9 BLK
WIT
CN21-5 S.GND
CN21-2 S.GND
CN21-1 SYS_SIN
CN21-6 /SYS_CTS
CN21-3 /SYS_RTS
CN21-4 SYS_SOUT
CN21-7 /PAPEROUT_1
CN19-2 /SYS_RTS
CN19-1 SYS_SIN
CN19-4 /FNS2_RTS
CN19-3 FNS2_SIN
CN17- 2 S.GND
CN17-1 FNS1_SOUT
CN17-3 /FNS1_CTS
CN17-4 FNS1_SIN
CN17-5 /FNSSET
CN17-6 /FNS1_RTS
CN17-7 /PAPEROUT_2
CN17- 8 NC
CN18-1 /FNS2_RTS
CN18-2 FNS2_SIN
CN16-5 S.GND
CN16-2 S.GND
CN16-4 SYS_SOUT
CN16-3 /SYS_RTS
CN16-6 /SYS_CTS
CN16-1 SYS_SIN
CN16-7 /PAPEROUT_1
CN**-3 CTS
CN**-5 S.GND
CN**-2 S.GND
CN**-1 TXD
CN**-6 RTS
CN**-4 RXD
CN19-1 SYS_SIN
CN19-2 /SYS_RTS
CN19-3 FNS2_SIN
CN19-4 /FNS2_RTS
CN304-A 4 PANCH_S3 (Reserve)
CN222-4 CPUIN_7(TIM Input)
CN222-6 CPUIN_4(TIM Input)
CN222-2 CPUIN_8(TIM Input)
CN530- 4
CN530- 5
CN530- 6
CN530- 3
CN530- 2
CN530- 1
BLU
WIT
BLK
YEL
ORG
RED
CN531- 4
CN531- 5
CN531- 6
CN531- 3
CN531- 2
CN531- 1
BLU
WIT
BLK
YEL
ORG
RED
CN532- 4
CN532- 5
CN532- 6
CN532- 3
CN532- 2
CN532- 1
BLU
WIT
BLK
YEL
ORG
RED
YEL
ORG
RED
RED
BLN
BLK
YEL
ORG
RED
RED
BLN
BLK
CN534-5- 2
CN534-6- 1
CN534-4- 3
CN534-2- 5
CN534-3- 4
CN534-1- 6
CN533-3- 4
CN533-1- 6
CN533-2- 5
CN533-6- 1
CN533-4- 3
CN533-5- 2
CN535-5- 2
CN535-6- 1
CN535-3- 4
CN535-1- 6
CN535-4- 3
CN535-2- 5
YEL
ORG
RED
RED
BLN
BLK
CN536- 1
CN536- 2
CN536- 1
CN536- 2
CN511- 2
CN511- 3
CN511- 1
CN512- 2
CN512- 3
CN512- 1
CN513- 2
CN513- 3
CN513- 1
CN514- 2
CN514- 3
CN514- 1
CN515- 2
CN515- 3
CN515- 1
CN516- 2
CN516- 3
CN516- 1
CN517- 2
CN517- 3
CN517- 1
CN517- 2
CN517- 3
CN517- 1
CN52- 3
CN52- 4
CN52- 6
CN52- 1
CN52- 5
CN52- 2
CN62- 3
CN62- 4
CN62- 6
CN62- 1
CN62- 5
CN62- 2
RED
BLU
CN61- 2
CN61- 1
511-9A-7A
511-10A-6A
511-7A-9A
511-8A-8A
511-13A-3A
511-11A-5A
511-12A-4A
511-6A-10A
511-3A-13A
511-4A-12A
511-1A-15A
511-2A-14A
511-5A-11A
511-15A-1A
511-14A-2A
511-4B-12B
511-1B-15B
511-6B-10B
511-3B-13B
511-12B-4B
511-15B-1B
511-14B-2B
511-5B-11B
511-2B-14B
511-13B-3B
511-11B-5B
511-7B-9B
511-8B-8B
511-9B-7B
511-10B-6B
510-10A-7A
510-11A-6A
510-8A-9A
510-14A-3A
510-9A-8A
510-12A-5A
510-6A-11A
510-3A-14A
510-16A-1A
510-1A-16A
510-15A-2A
510-7A-10A
510-13A-4A
510-5A-12A
510-4A-13A
510-2A-15A
511-1A-15A
511-1A-15A
511-1B-15B
511-1B-15B
512-1-1
512-2-2
512-3-3
512-4-4
CN51-10
CN51- 1
CN51- 2
CN51- 3
CN51- 4
CN51- 5
CN51- 6
CN51- 7
CN51- 8
CN51- 9
CN51-11
CN53-10
CN53- 1
CN53- 2
CN53- 3
CN53- 4
CN53- 5
CN53- 6
CN53- 7
CN53- 8
CN53- 9
CN53-11
CN67-10
CN67- 1
CN37- 2
CN67- 3
CN67- 4
CN67- 5
CN67- 6
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CN78- 1
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CN79- 1
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CN25- 3
CN25- 1
CN26- 2
CN26- 3
CN26- 1
CN30- 2
CN30- 3
CN30- 1
CN32- 2
CN32- 3
CN32- 1
CN33- 2
CN33- 3
CN33- 1
CN33- 2
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CN38- 3
CN38- 1
CN40- 2
CN40- 3
CN40- 1
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CN43- 3
CN43- 1
CN46- 2
CN46- 3
CN46- 1
CN71- 1
CN71- 2
CN71- 2
CN71- 1
CN71- 1
CN71- 2
CN603-6
CN603-5
CN603-2
CN603-1
CN603-4
CN603-3
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CN600-2
CN600-3
CN600-4
CN600-5
CN600-6
CN602-1
CN602-2
CN602-3
CN602-4
CN602-5
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CN337- 9
CN337- 8
CN337- 7
CN337- 6
CN337- 5
CN337- 4
CN337- 3
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CN339- 1/2
CN339- 2/1 CN343-1/1
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CN344-1/1
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CN346- 2
CN346- 1
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CN332- 1
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CN331- 3
CN331- 1
CN330- 2
CN330- 3
CN330- 1
CN327- 2
CN327- 3
CN327- 1
CN333- 2
CN333- 3
CN333- 1
CN335- 2
CN335- 3
CN335- 1
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CN342- 1
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CN321- 2
CN321- 3
CN321- 1
CN325- 2
CN325- 3
CN325- 1
CN325- 2
CN325- 3
CN325- 1
CN326- 2
CN326- 3
CN326- 1
CN334- 2
CN334- 3
CN334- 1
CN329- 2
CN329- 3
CN329- 1
CN328- 2
CN328- 3
CN328- 1
CN341- 2
CN341- 1
CN341- 3
CN490- 1
CN490- 2
CN490- 2
CN490- 3
CN490- 1
CN490- 2
CN374- 3
CN374- 4
CN374- 2
CN374- 1
CN322- 2
CN322- 3
CN322- 1
CN323- 2
CN323- 3
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CN324- 3
CN324- 1
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8_D
R
V
_A
/
C
N
52-B
8 M
8_D
R
V
_B
/
C
N
52-B
3 M
8_24V
C
N
52-B
4 M
8_24V
C
N
52-B
5 M
8_D
R
V
_A
C
N
52-B
7 M
8_D
R
V
_B
C
N
52-B
9 N
C
C
N
51-A
12 S
D
2_24V
C
N
51-A
13 S
D
2_D
R
V
C
N
51-B
1 S
D
5_24V
C
N
51-B
2 S
D
5_D
R
V
C
N
53-7 S
D
9_24V
C
N
53-8 S
D
9_D
R
V
C
N
54- 3 P
S
2_5V
C
N
54- 1 P
S
2_S
.G
N
D
C
N
54- 2 P
S
2_S
IG
C
N
55-10 P
S
5_S
.G
N
D
C
N
55-11 P
S
5_S
IG
C
N
55-12 P
S
5_5V
C
N
54- 4 P
S
7_S
.G
N
D
C
N
54- 5 P
S
7_S
IG
C
N
54- 6 P
S
7_5V
C
N
54- 7 P
S
3_S
.G
N
D
C
N
54- 8 P
S
3_S
IG
C
N
54- 9 P
S
3_5V
C
N
55- 7 P
S
30_S
.G
N
D
C
N
55- 8 P
S
30_S
IG
C
N
55- 9 P
S
30_5V
C
N
54-10 P
S
10_S
.G
N
D
C
N
54-11 P
S
10_S
IG
C
N
54-12 P
S
10_5V
C
N
54-13 P
S
12_S
.G
N
D
C
N
54-14 P
S
12_S
IG
C
N
54-15 P
S
12_5V
C
N
55- 4 P
S
1_S
.G
N
D
C
N
55- 5 P
S
1_S
IG
C
N
55- 6 P
S
1_5V
C
N
55- 1 P
S
10_S
.G
N
D
C
N
55- 2 P
S
10_S
IG
C
N
55- 3 P
S
10_5V
C
N
55-13 P
S
12_S
.G
N
D
C
N
55-14 P
S
12_S
IG
C
N
55-15 P
S
12_5V
C
N
62- 1 M
8_A
C
N
62- 2 M
8_A
/
C
N
62- 3 M
8_B
C
N
62- 4 M
8_B
/
C
N
62- 5 M
24_A
C
N
62- 6 M
24_A
/
C
N
62- 7 M
24_B
C
N
62- 8 M
24_B
/
C
N
62- 9 M
26_A
C
N
62-10 M
26_A
/
C
N
62-11 M
26_B
C
N
62-12 M
26_B
/
C
N
62-13 M
11_A
C
N
62-14 M
11_A
/
C
N
62-15 M
11_B
C
N
62-16 M
11_B
/
C
N
64- 7 M
1_C
LK
C
N
64-11 M
3_C
LK
C
N
64- 6 N
C
C
N
64- 1 N
C
C
N
64- 2 N
C
C
N
64- 3 N
C
C
N
64- 4 N
C
C
N
64- 5 N
C
C
N
64- 8 M
7_C
LK
C
N
64- 9 N
C
C
N
64-10 N
C
C
N
64-12 M
23_C
LK
C
N
64-13 M
22_C
LK
C
N
64-14 M
5_C
LK
C
N
64-15 N
C
C
N
64-16 N
C
C
N
65-1 S
T
P
_H
P
_S
IG
C
N
65-3 P
S
31_S
IG
C
N
65-2 P
S
8_S
IG
C
N
64-17 N
C
C
N
64-18 M
13_C
LK
C
N
66-1 M
13_V
R
E
F
C
N
66-2 N
C
C
N
52-A
6 M
7_LD
_S
IG
C
N
52-A
9 M
7_C
O
N
T
C
N
52-B
2 M
7_5V
C
N
52-A
1 M
7_24V
C
N
52-A
2 M
7_24V
C
N
52-A
3 M
7_P
.G
N
D
C
N
52-A
4 M
7_P
.G
N
D
C
N
52-A
5 M
7_H
/L
C
N
52-A
7 M
7_F
/R
C
N
52-A
8 M
7_C
LK
C
N
52-B
1 M
7_S
.G
N
D
C
N
53-6 M
6_D
R
V
_B
/
C
N
53-1 M
6_24V
C
N
53-5 M
6_D
R
V
_B
C
N
53-2 M
6_24V
C
N
53-3 M
6_D
R
V
_A
C
N
53-4 M
6_D
R
V
_A
/
C
N
71-1 5V
C
N
71-2 LE
D
5
C
N
71-3 LE
D
6
C
N
71-4 LE
D
7
C
N
71-5 LE
D
8
C
N
71-6 N
C
C
N
121-1
C
N
121-2
C
N
122-1
C
N
122-2
C
N
122-3
C
N
122-4
C
N
122-5
C
N
122-6
C
N
122-7
C
N
123-1
C
N
123-2
C
N
124-1
C
N
124-2
C
N
124-3
C
N
124-4
C
N
124-5
C
N
124-6
C
N
124-7
C
N
125-3
C
N
125-2
C
N
125-1
C
N
130-3
C
N
130-2
C
N
130-1
C
N
126-3
C
N
126-2
C
N
126-1
C
N
133-3
C
N
133-2
C
N
133-1
C
N
117-3
C
N
117-2
C
N
117-1
C
N
132-3
C
N
132-2
C
N
132-1
C
N
131-3
C
N
131-2
C
N
131-1
C
N
129-3
C
N
129-2
C
N
129-1
C
N
128-3
C
N
128-2
C
N
128-1
C
N
127-3
C
N
127-2
C
N
127-1
C
N
138-1
C
N
138-2
M
2
5
M
4
P
S
3
5
P
S
3
4
P
S
3
3
P
S
3
2
P
S
2
0
P
S
1
4
P
S
3
1
P
S
8
P
S
9
P
S
1
1
C
N
143-11
C
N
143-10
C
N
143-9
C
N
143-8
C
N
143-7
C
N
143-6
C
N
143-5
C
N
143-4
C
N
143-3
C
N
143-2
C
N
143-1
C
N
755-3
C
N
755-4
C
N
755-5
C
N
755-6
C
N
755-2
C
N
755-1
C
N
142-3
C
N
142-9
C
N
142-1
C
N
142-5
C
N
142-7
C
N
142-11
C
N
139-1
C
N
139-2
C
N
139-3
C
N
139-4
C
N
139-5
C
N
139-6
C
N
146-1
C
N
146-2
C
N
146-3
C
N
146-4
C
N
146-5
C
N
146-6
M
5
M
2
2
M
1
1
M
2
6
M
2
C
N
134-3
C
N
134-9
C
N
134-1
C
N
134-5
C
N
134-7
C
N
134-11
C
N
136-3
C
N
136-9
C
N
136-5
C
N
136-1
C
N
136-7
C
N
136-11
M
2
4
C
N
137-1
C
N
137-2
C
N
137-3
C
N
137-4
C
N
137-5
C
N
137-6
C
N
100-1
C
N
100-2
C
N
100-3
C
N
100-4
C
N
100-5
C
N
100-6
C
N
100-7
C
N
100-8
C
N
100-9
C
N
100-10
C
N
100-11
C
N
145-2
C
N
145-1
C
N
145-4
C
N
145-4
C
N
145-5
C
N
145-6
C
N
145-8
C
N
145-7
C
N
145-9
C
N
145-10
C
N
145-11
C
N
103-6
C
N
103-5
C
N
103-4
C
N
103-3
C
N
103-2
C
N
103-1
-6-5-3-2-1 -4-6-5-3-2-1 -4-2-1
C
N
140-1
C
N
140-2
S
D
7
C
N
104-2
C
N
104-1
-2-1
C
N
105-2
C
N
105-1
-2-1
C
N
107-2
C
N
107-1
P
S
2
S
D
9
S
D
2
S
D
5
M
8
M
1
M
3
M
7
M
6
C
N
109-1
C
N
109-2
C
N
109-3
P
S
3
0
C
N
116-1
C
N
116-2
C
N
116-3
P
S
7
C
N
144-1
C
N
144-2
C
N
144-3
P
S
3
C
N
110-1
C
N
110-2
C
N
110-3
P
S
5
C
N
112-1
C
N
112-2
C
N
112-3
P
S
1
2
C
N
114-1
C
N
114-2
C
N
114-3
P
S
1
0
P
S
4
C
N
111-1
C
N
111-2
C
N
111-3
C
N
113-1
C
N
113-2
C
N
113-3
P
S
1
5
C
N
115-1
C
N
115-2
C
N
115-3
C
N
141-1
C
N
141-2
C
N
135-1
C
N
135-2
C
N
135-3
C
N
135-4
C
N
135-5
C
N
135-6
M
1
3
M
2
3
C
N
29-2
C
N
29-1
M
S
1
C
N
29-1
C
N
29-2
C
N
750-A
C
N
750-A
C
N
750-A C
N
750-B
C
N
750-B
C
N
750-B C
N
751-A
C
N
751-B
C
N
751-A
C
N
751-B
C
N
751-A
C
N
751-B
C
N
750-A
C
N
750-B
P
S
1
C
N
108-1
C
N
108-2
C
N
108-3
CN61-A 1 M1_H/L
CN61-A 2 M1_F/R
CN61-A 3 M1_CONT
CN61-A 4 M7_H/L
CN61-A 5 M7_F/R
CN61-A 6 M7_CONT
CN61-A 8 M3_F/R
CN61-A 9 M3_CONT
CN61-B 1 M4_CONT
CN61-B 4 M23_H/L
CN61-B 5 M23_F/R
CN61-B13 M13_EN
CN61-B15 M22_F/R
CN61-B16 M22_EN
CN61-B18 M5_F/R
CN61-B20 M5_VREF
CN63-A 1 PS2_SIG
CN63-A 2 PS7_SIG
CN63-A 3 PS3_SIG
CN63-A 7 PS4_SIG
CN63-A 8 PS5_SIG
CN63-A 9 PS1_SIG
CN63-B 1 24VDEC
CN63-B 2 PS9_SIG
CN 2-A20
CN 2-A19
CN 2-A18
CN 2-A17
CN 2-A16
CN 2-A15
CN 2-A14
CN 2-A13
CN 2-A12
CN 2-A10
CN 2-A 9
CN 2-A 8
CN 2-A 7
CN 2-A 6
CN 2-A 5
CN 2-A 4
CN 2-A 3
CN 2-A 2
CN 2-A 1
CN 2-B20
CN 2-B19
CN 2-B18
CN 2-B17
CN 2-B16
CN 2-B15
CN 2-B14
CN 2-B13
CN 2-B12
CN 2-B11
CN 2-B10
CN 2-B 9
CN 2-B 8
CN 2-B 7
CN 2-B 6
CN 2-B 5
CN 2-B 4
CN 2-B 3
CN 2-B 2
CN 2-B 1
CN 1-A16
CN 1-A15
CN 1-A14
CN 1-A13
CN 1-A12
CN 1-A11
CN 1-A10
CN 1-A 9
CN 1-A 8
CN 1-A 7
CN 1-A 6
CN 1-A 5
CN 1-A 4
CN 1-A 3
CN 1-A 2
CN 1-A 1
CN 1-B16
CN 1-B15
CN 1-B13
CN 1-B14
CN 1-B12
CN 1-B11
CN 1-B10
CN 1-B 9
CN 1-B 8
CN 1-B 7
CN 1-B 6
CN 1-B 4
CN 1-B 5
CN 1-B 3
CN 1-B 1
CN 1-B 2
CN61-A13 SD2_CONT
CN61-A14 SD5_CONT
CN61-A16 SD9_CONT
CN61-A17 STA_R_CONT
CN61-A18 STA_R_F/R
CN61-A19 STA_F_CONT
CN61-A20 STA_F_F/R
CN61-B 2 SD7_CONT
CN61-B 3 M25_CONT
CN61-B 6 M23_CONT
CN61-B 9 M2_A/
CN61-B17 M22_VREF
CN61-B19 M5_EN
CN63-A 4 PS10_SIG
CN63-A 5 PS12_SIG
CN63-A 6 PS15_SIG
CN63-A10 PS30_SIG
CN63-A11 PS34_SIG
CN63-A12 PS11_SIG
CN63-A13 PS14_SIG
CN63-A14 PS32_SIG
CN63-A15 PS33_SIG
CN63-A16 PS35_SIG
CN63-B 3 PS20_SIG
CN63-B 4 NC
CN63-B 6 R_LS_SIG
CN63-B 7 R_CD_SIG
CN63-B 8 R_READY_SIG
CN63-B 9 F_HP_SIG
CN63-B10 F_LS_SIG
CN63-B 5 R_HP_SIG
CN63-B11 F_CD_SIG
CN63-B12 F_READY_SIG
CN63-B13 M1_LD_SIG
CN63-B14 M7_LD_SIG
CN63-B15 M3_LD_SIG
CN63-B16 M23_LD_SIG
C
N
10- 3
C
N
10- 2
C
N
10- 1
C
N
14-18
C
N
14-17
C
N
14-16
C
N
14-15
C
N
14-14
C
N
14-13
C
N
14-12
C
N
14-11
C
N
14-10
C
N
14- 8
C
N
14- 9
C
N
14- 7
CN 2-A11
C
N
16-4 S
Y
S
_S
O
U
T
C
N
16-7 P
A
P
E
R
O
U
T
_1
C
N
20-1 5V
C
N
20-3 S
.G
N
D
C
N
20-4 S
.G
N
D
C
N
752-1
C
N
756-1 M
T
X
D
C
N
756-2 S
.G
N
D
C
N
756-3 M
C
T
S
C
N
756-4 M
R
X
D
C
N
756-5 S
.G
N
D
C
N
756-6 M
R
T
S
CN61-A 7 LED5
CN61-A10 M6_A
CN61-A11 M6_A/
CN61-A12 M6_B
CN61-A15 M6_B/
CN61-B 7 LED8
CN61-B 8 M2_A
CN61-B10 M2_B
CN61-B11 M2_B/
CN61-B12 LED7
CN61-B14 LED6
C
N
14- 3
C
N
14- 1
C
N
14- 2
C
N
14- 5
C
N
14- 4
C
N
14- 6
C
N
3-16
C
N
3-15
C
N
3-14
C
N
3-13
C
N
3-12
C
N
3-11
C
N
3-10
C
N
3- 9
C
N
3- 8
C
N
3- 7
C
N
3- 6
C
N
3- 5
C
N
3- 4
C
N
3- 3
C
N
3- 2
C
N
3- 1
C
N
20-2 5V
C
N
752-2 S
.G
N
D
C
N
752-3 S
.G
N
D
C
N
752-4 5V
C
N
752-5 5V
C
N
19-1 N
C
C
N
19-2 N
C
C
N
19-3 F
N
S
2_S
IN
C
N
19-4 F
N
S
2_R
T
S
C
N
757-2 S
IN
C
N
757-1 R
T
S
C
N
16-1 S
Y
S
_S
IN
C
N
16-2 S
.G
N
D
C
N
16-3 S
Y
S
_R
T
S
C
N
16-5 S
.G
N
D
C
N
16-6 S
Y
S
_C
T
S
C
N
102-1
C
N
102-2
C
N
102-3
C
N
102-4
C
N
102-5
C
N
102-6
C
N
102-7
C
N
102-9
C
N
102-8
C
N
102-10
C
N
102-11
C
N
106-6
C
N
106-5
C
N
106-4
C
N
106-3
C
N
106-2
C
N
106-1
J
A
M
IB
C
N
370-6 5V
C
N
370-5 LE
D
5
C
N
370-4 LE
D
6
C
N
370-3 LE
D
7
C
N
370-2 LE
D
8
C
N
370-1 N
C
C
N
204-14
C
N
204-13
C
N
204-12
C
N
204-11
C
N
204-10
C
N
204-9
C
N
204-8
C
N
205-1
C
N
205-2
C
N
205-1
C
N
205-2
C
N
204-1
C
N
204-2
C
N
204-3
C
N
204-4
C
N
204-5
C
N
204-6
C
N
204-7
C
N
205-3
C
N
205-4
C
N
205-4
C
N
205-3
C
N
204-1
C
N
204-2
C
N
204-3
C
N
204-4
C
N
204-5
C
N
204-6
C
N
204-7
C
N
204-8
C
N
204-9
C
N
204-10
C
N
204-11
C
N
204-12
C
N
204-13
C
N
204-14
C
N
206-6
C
N
206-5
C
N
206-4
C
N
206-1
C
N
206-2
C
N
206-3
C
N
200-A
1
C
N
200-A
2
C
N
200-A
3
C
N
200-B
1
C
N
200-B
2
C
N
200-B
3
C
N
200-A
12
C
N
200-A
11
C
N
200-A
10
C
N
200-B
12
C
N
200-B
11
C
N
200-B
10
C
N
206-3
C
N
206-2
C
N
206-1
C
N
216-6
C
N
216-5
C
N
216-4
C
N
216-3
C
N
216-2
C
N
216-1
C
N
208-1
C
N
208-2
-1 -2 -3 -5-4 -6-1 -2-4 -6-5-2 -3-1-3-1 -2 -6-5-4-5-4 -6-1 -2 -3
C
N
206-4
C
N
206-5
C
N
206-6
C
N
216-1
C
N
216-2
C
N
216-3
C
N
216-4
C
N
216-5
C
N
216-6
C
N
208-8
C
N
208-7
C
N
208-4
C
N
208-6
C
N
208-5
C
N
208-3
C
N
208-2
C
N
208-1
C
N
209-5
C
N
209-4
C
N
209-6
C
N
208-7
C
N
208-8
C
N
208-6
C
N
208-3
C
N
208-4
C
N
208-5
C
N
209-3
C
N
209-2
C
N
209-1
C
N
211-1
C
N
211-2
C
N
211-3
C
N
211-3
C
N
211-2
C
N
211-1
C
N
210-2
C
N
210-1
-2-1
C
N
200-B
12
C
N
200-B
11
C
N
200-B
10
C
N
200-B
9
C
N
200-B
8
C
N
200-B
7
C
N
200-B
4
C
N
200-B
5
C
N
200-B
6
C
N
200-A
9
C
N
200-A
8
C
N
200-A
7
C
N
200-A
6
C
N
200-A
5
C
N
200-A
4
C
N
200-B
3
C
N
200-B
2
C
N
200-B
1
C
N
200-B
6
C
N
200-B
5
C
N
200-B
4
C
N
200-B
9
C
N
200-B
8
C
N
200-B
7
C
N
200-A
6
C
N
200-A
5
C
N
200-A
4
C
N
200-A
9
C
N
200-A
8
C
N
200-A
7
C
N
203-B
13
C
N
203-B
14
C
N
203-B
6
C
N
203-B
5
C
N
201-3
C
N
201-4
C
N
201-5
C
N
201-6
C
N
201-7
C
N
201-8
C
N
201-6
C
N
201-5
C
N
201-4
C
N
201-3
C
N
201-2
C
N
201-1
C
N
203-B
9
C
N
203-B
8
C
N
203-B
7
C
N
203-B
6
C
N
203-B
5
C
N
203-B
4
C
N
203-B
3
C
N
203-B
2
C
N
203-B
1
C
N
203-B
10
C
N
203-B
11
C
N
203-B
12
C
N
203-B
12
C
N
203-B
11
C
N
203-B
10
C
N
212-1
C
N
212-2
C
N
212-3
C
N
212-4
C
N
212-5
C
N
212-6
C
N
213-1
C
N
213-2
C
N
213-3
C
N
214-1
C
N
214-2
C
N
214-3
C
N
214-1
C
N
214-2
C
N
214-3
C
N
203-B
7
C
N
203-B
8
C
N
203-B
9
C
N
212-2
C
N
212-1
C
N
212-3
C
N
212-5
C
N
212-4
C
N
212-6
C
N
203-B
18
C
N
203-B
17
C
N
203-B
16
C
N
203-B
13
C
N
203-B
14
C
N
203-B
15
C
N
213-2
C
N
213-3
C
N
213-1
C
N
213-2
C
N
213-3
C
N
213-1
C
N
217-1
C
N
217-2
C
N
217-3
C
N
217-1
C
N
217-2
C
N
217-3
C
N
203-A
8
C
N
203-A
9
C
N
203-A
7
C
N
203-A
10
C
N
203-A
11
C
N
203-A
12
C
N
203-A
9
C
N
203-A
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C
N
203-A
7
C
N
203-A
12
C
N
203-A
10
C
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203-A
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C
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203-A
18
C
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203-A
17
C
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203-A
16
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203-A
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C
N
203-A
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C
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203-A
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C
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203-A
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C
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203-A
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C
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203-A
3
C
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203-A
4
C
N
203-A
5
C
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203-A
6
C
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203-A
18
C
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203-A
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C
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203-A
16
C
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203-A
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C
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203-A
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C
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203-A
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C
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203-A
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C
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203-A
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C
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203-A
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C
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203-A
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C
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203-A
5
C
N
203-A
6
C
N
201-8
C
N
201-7
C
N
201-2
C
N
201-1
C
N
209-1
C
N
209-2
C
N
209-3
C
N
209-6
C
N
209-5
C
N
209-4
C
N
210-2
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CN18-B17 PK_SET2
CN18-A1 PK_SET1
CN18-A5 D/A_DATA
CN18-A4 PK_SIZE_SEL0
CN18-B13 PS306_SIG
CN18-B14 PS301_SIG
CN18-A7 D/A_LD
CN18-B9 PK_SIZE1
CN18-A2 PK_SIZE_SEL2
CN18-A17 M
301_CONT1
CN18-A11 M
302_F/R
CN18-A15 M
301_PW
M
CN18-A16 M
301_CONT2
CN18-A12 M
302_ENA
CN18-A3 PK_SIZE_SEL1
CN18-A10 M
302_CONT1
CN18-A13 M
302_CLK
CN18-B1 CPU_ANA3
CN231-B 4
CN231-B 3
CN231-B 2
CN231-B 1
CN35- 4 SG
CN35- 1 3.3V
CN35- 2 SG
CN35- 3 3.3V
TO 15YGN104
TO 15YGN106
CN111
CN106-8
CN106-7
CN106-6
CN106-4
CN106-3
CN106-9
CN106-11
CN106-2
CN106-1
M
7
CN7-A5 M
7_H/L
CN7-A7 M
7_F/R
CN7-A8 M
7_CLK
CN7-A9 M
7_S/S
CN7-A11 M
7_5V
CN106-10
CN106-5
CN7-A10 M
7_S.GND
CN7-A1 M
7/SD_24V
CN7-A2 M
7/SD_24V
CN7-A3 M
7/SD_P.GND
CN7-A4 M
7/SD_P.GND
CN7-A6 M
7_LD
P
S
1
CN128-1
CN128-2
CN128-3
3 2
2 3
1 4 J2
CN7-B3 PS1_5V
CN7-B2 PS1_SIG
CN7-B1 PS1_S.GND
4 1
CN131-1
CN131-2
CN131-3
1 3
2 2
3 1 J3
CN7-A13 PS4_SIG
CN7-A14 PS4_5V
CN7-A12 PS4_S.GND
CN144-1
CN144-2
CN144-3
CN7-B5 PS19_SIG
3 1
2 2
1 3 J4
CN7-B6 PS19_5V
CN7-B4 PS19_S.GND
P
S
1
2
CN138-1
CN138-2
CN138-3
CN7-B8 PS12_SIG
CN7-B7 PS12_S.GND
CN7-B9 PS12_5V
P
S
1
6
CN142-3
CN142-2
CN142-1
CN7-B12 PS16_5V
CN7-B10 PS16_S.GND
CN7-B11 PS16_SIG
P
S
6
CN133-1
CN133-2
CN133-3
CN7-B15 PS6_5V
CN7-B13 PS6_S.GND
CN7-B14 PS6_SIG
P
S
1
8
CN143-1
CN143-2
CN143-3
CN7-B17 PS18_SIG
CN7-B18 PS18_5V
CN7-B16 PS18_S.GND
CN7-A17 PS32_5V
CN7-A16 PS32_SIG
CN7-A15 PS32_S.GND
CN15-9 PS307_5V
CN15-8 PS307_SIG
CN15-7 PS307_S.GND
CN8-A4 M
12_DRV_A/
CN8-A6 M
12_DRV_B/
12 34 5 6
M
1
2
CN8-A1 HB/PM
_24V
CN8-A2 HB/PM
_24V
CN8-A3 M
12_DRV_A
CN8-A5 M
12_DRV_B
1 BCOM
2 ACOM
6 A
4 A/
5 B
3 B/
CN14-4 M
21_OUT2B
CN14-3 M
21_OUT2A
CN1191342
41 23
M
2
1
CN14-1 M
21_OUT1A
CN14-2 M
21_OUT1B
CN15-3 M
303_DRV_A
CN15-5 M
303_DRV_B
CN15-1 HB/PM
_24V
CN15-2 HB/PM
_24V
CN15-4 M
303_DRV_A/
CN15-6 M
303_DRV_B/
M
2
CN101-2
CN101-1
CN8-B1 M
2_DRV1
CN8-B2 M
2_DRV2
M
8
CN107-1
CN107-2
CN8-B4 M
8_DRV2
CN8-B3 M
8_DRV1
CN122
CN8-B5 M
7/SD_24V
CN8-B6 SD4_DRV
21
12
S
D
4
CN100-2
CN100-5
CN100-1
CN100-3
CN100-4
CN100-6
CN9-1 HB/PM
_24V
CN9-2 HB/PM
_24V
CN9-3 M
1_DRV_A
CN9-4 M
1_DRV_A/
CN9-5 M
1_DRV_B
CN9-6 M
1_DRV_B/
M
1
CN102-10
CN102-11
CN102-8
CN102-9
CN102-6
CN102-7
CN102-4
CN102-5
CN102-3
CN102-1
CN102-2
M
3
CN10-A6 M
3_LD
CN10-B2 M
3_5V
CN10-B1 M
3_S.G
ND
CN10-A1 M
3_24V
CN10-A2 M
3_24V
CN10-A3 M
3_P.G
ND
CN10-A4 M
3_P.G
ND
CN10-A5 M
3_H/L
CN10-A7 M
3_F/R
CN10-A8 M
3_CLK
CN10-A9 M
3_S/S
P
S
3
CN130-1
CN130-2
CN130-3
CN10-B4 PS3_SIG
CN10-B5 PS3_5V
CN10-B3 PS3_S.G
ND
CN10-B9 NC
CN10-B6 PS31_S.G
ND
CN10-B7 PS31_SIG
CN10-B8 PS31_5V
P
S
2
CN129-1
CN129-2
CN129-3
CN16-2 PS2_SIG
CN16-1 PS2_S.G
ND
CN16-3 PS2_5V
P
S
7
CN134-1
CN134-2
CN134-3
CN16-5 PS7_SIG
CN16-4 PS7_S.G
ND
CN16-6 PS7_5V
P
S
1
5
CN141-3
CN141-2
CN141-1
CN16-8 PS15_SIG
CN16-9 PS15_5V
CN16-7 PS15_S.G
ND
CN123
21
12
S
D
5
CN16-10 M
7/SD_24V
CN16-11 SD5_DRV
CN21-A2 FM
X1_LD
CN21-A6 FM
X2_LD
CN21-A3 P.GND
CN21-A4 P.GND
CN21-A7 P.GND
CN21-A8 P.GND
CN21-A1 FM
X1_24V
CN21-A5 FM
X2_24V
CN4-A1 5V
CN4-A2 5V
CN4-B20 S.GND
CN4-A3 M
ONI_SW
1-1
CN4-A4 M
ONI_SW
1-2
CN4-A5 M
ONI_SW
1-4
CN4-A6 M
ONI_SW
1-8
CN4-A7 M
ONI_SW
2-1
CN4-A8 M
ONI_SW
2-2
CN4-A9 M
ONI_SW
2-4
CN4-A10 M
ONI_SW
2-8
CN4-A11 M
ONI_SW
3-1
CN4-A12 M
ONI_SW
3-2
CN4-A13 M
ONI_SW
3-4
CN4-A14 M
ONI_SW
3-8
CN4-A15 M
ONI_SW
4-1
CN4-A16 M
ONI_SW
4-2
CN4-A17 M
ONI_SW
4-4
CN4-A18 M
ONI_SW
4-8
CN4-A19 M
ONI_SW
5-1
CN4-A20 M
ONI_SW
5-2
CN4-B1 M
ONI_SW
5-4
CN4-B2 M
ONI_SW
6
CN4-B3 M
ONI_SW
7
CN4-B4 M
ONI_SW
8
CN4-B5 M
ONI_LED0
CN4-B6 M
ONI_LED1
CN4-B7 M
ONI_LED2
CN4-B8 M
ONI_LED3
CN4-B9 M
ONI_LED4
CN4-B10 M
ONI_LED5
CN4-B11 M
ONI_LED6
CN4-B12 M
ONI_LED7
CN4-B13 NC
CN4-B14 NC
CN4-B15 NC
CN4-B16 NC
CN4-B17 NC
CN4-B18 NC
CN4-B19 S.GND
CN13-A7 M
4_B
CN13-A3 M
6_B
CN13-A5 M
4_A
CN13-A2 M
6_A/
CN13-A4 M
6_B/
CN13-A8 M
4_B/
CN13-A9 M
16_A
CN13-A13 M
20_CLK
CN13-A14 M
20_S/S
CN13-B4 M
18_F/R
CN13-B3 M
18_ENA
CN13-A1 M
6_A
CN13-A6 M
4_A/
CN13-A10 M
16_A/
CN13-A11 M
16_B
CN13-A12 M
16_B/
CN13-A15 M
20_F/R
CN13-A16 M
20_H/L
CN13-A17 M
19_CONT
CN13-A18 M
19_F/R
CN13-A19 SD6_CONT
CN13-B1 SD7/8_CONT
CN13-B2 M
18_CLK
CN13-B5 M
18_CONT1
CN13-B6 M
18_CONT2
CN13-B7 M
20_LD
CN13-B8 PS22_SIG
CN13-B9 PS23_SIG
CN13-B10 PS24_SIG
CN13-B18 CLI/R_HP
CN13-B11 PS25_SIG
CN13-B12 PS26_SIG
CN13-B13 PS29_SIG
CN13-B14 BM
_IN1
CN13-B15 CLI/F_START
CN13-B16 CLI/R_START
CN13-B17 CLI/F_HP
CN13-B19 BM
_SET
CN24-B10 PS24_SIG
CN24-B2 CLI/R_HP
CN24-B9 PS25_SIG
CN24-B8 PS26_SIG
CN24-B7 PS29_SIG
CN24-B6 BM
_IN1
CN24-B5 CLI/F_START
CN24-B4 CLI/R_START
CN24-B3 CLI/F_HP
CN24-B1 BM
_SET
CN24-A19 M
6_A
CN24-A14 M
4_A/
CN24-A10 M
16_A/
CN24-A9 M
16_B
CN24-A8 M
16_B/
CN24-A5 M
20_F/R
CN24-A4 M
20_H/L
CN24-A3 M
19_CONT
CN24-A2 M
19_F/R
CN24-A1 SD6_CONT
CN24-B19 SD7/8_CONT
CN24-B18 M
18_CLK
CN24-B15 M
18_CONT1
CN24-B14 M
18_CONT2
CN24-B13 M
20_LD
CN24-B12 PS22_SIG
CN24-B11 PS23_SIG
CN24-A7 M
20_CLK
CN24-A6 M
20_S/S
CN24-B16 M
18_F/R
CN24-B17 M
18_ENA
CN24-A18 M
6_A/
CN24-A16 M
6_B/
CN24-A12 M
4_B/
CN24-A11 M
16_A
CN24-A17 M
6_B
CN24-A15 M
4_A
CN24-A13 M
4_B
CN11-6 24V
CN11-9 P.GND
CN11-1 5V
CN11-2 5V
CN11-4 S.GND
CN11-3 S.GND
CN11-5 24V
CN11-7 24V
CN11-8 P.GND
CN11-10 P.GND
CN23-1 5V
CN23-2 5V
CN23-4 S.GND
CN23-3 S.GND
CN23-5 24V
CN23-7 24V
CN23-8 P.GND
CN23-10 P.GND
CN23-6 24V
CN23-9 P.GND
CN12-A1 M
5_A
CN12-A3 M
5_B
CN12-A2 M
5_A/
CN12-A4 M
5_B/
CN12-A12 M
9_F/R
CN12-A14 M
13_ENA
CN12-A11 M
9_CONT
CN12-A5 M
11_A
CN12-A6 M
11_A/
CN12-A7 M
11_B
CN12-A8 M
11_B/
CN12-A9 M
14_CONT
CN12-A10 M
14_F/R
CN12-A13 M
13_CLK
CN12-A15 M
13_F/R
CN12-A16 M
13_CONT1
CN12-A17 M
13_CONT2
CN12-A18 SD51_CONT
CN12-B1 M
51_CONT
CN12-B2 M
51_F/R
CN12-B3 PS5_SIG
CN12-B4 PS8_SIG
CN12-B5 PS9_SIG
CN12-B6 PS11_SIG
CN12-B7 PS13_SIG
CN12-B8 PS14_SIG
CN12-B9 PS20_SIG
CN12-B10 HED/F_HP
CN12-B11 HED/R_HP
CN12-B12 HED/F_LOW
CN12-B13 HED/R_LOW
CN12-B14 HED/F_READY
CN12-B15 HED/R_READY
CN12-B16 HED/F_CART
CN12-B17 HED/R_CART
CN12-B18 100STP_SET
CN22-B2 HED/R_CART
CN22-B1 100STP_SET
CN22-A13 M
11_A/
CN22-A12 M
11_B
CN22-A11 M
11_B/
CN22-A10 M
14_CONT
CN22-A9 M
14_F/R
CN22-A6 M
13_CLK
CN22-A4 M
13_F/R
CN22-A3 M
13_CONT1
CN22-A2 M
13_CONT2
CN22-A1 SD51_CONT
CN22-B18 M
51_CONT
CN22-B17 M
51_F/R
CN22-B14 PS9_SIG
CN22-B13 PS11_SIG
CN22-B12 PS13_SIG
CN22-B11 PS14_SIG
CN22-B10 PS20_SIG
CN22-B9 HED/F_HP
CN22-B8 HED/R_HP
CN22-B7 HED/F_LOW
CN22-B6 HED/R_LOW
CN22-B5 HED/F_READY
CN22-B4 HED/R_READY
CN22-B3 HED/F_CART
CN22-A5 M
13_ENA
CN22-A8 M
9_CONT
CN22-A7 M
9_F/R
CN22-A18 M
5_A
CN22-A16 M
5_B
CN22-A17 M
5_A/
CN22-A15 M
5_B/
CN22-A14 M
11_A
CN22-B16 PS5_SIG
CN22-B15 PS8_SIG
CN31-A3 M
16_DRV_A
CN31-A5 M
16_DRV_B
CN31-A1 24V2
CN31-A2 24V2
CN31-A4 M
16_DRV_A/
CN31-A6 M
16_DRV_B/
CN31-A7 M
19_DRV1
CN31-A8 M
19_DRV2
CN31-A9 M
20_24V2
CN31-A10 M
20_24V2
CN31-B1 M
20_P.GND
CN31-B2 M
20_P.GND
CN31-B3 M
20_H/L
CN31-B4 M
20_LD
CN31-B5 M
20_F/R
CN31-B6 M
20_CLK
CN31-B7 M
20_S/S
CN31-B8 M
20_S.GND
CN31-B9 M
20_5V
CN31-B10 NC
65431 2
123456CN117-1
CN117-2
CN118-11
CN118-10
CN118-9
CN118-8
CN118-7
CN118-6
CN118-5
CN118-4
CN118-3
CN118-2
CN118-1
CN115
CN116-2
CN116-5
CN116-4
CN116-6
CN116-3
CN116-1
CN32-1 24V2
CN32-2 24V2
CN32-3 M
18_DRV_A
CN32-4 M
18_DRV_A/
CN32-5 M
18_DRV_B
CN32-6 M
18_DRV_B/
M
1
8
CN114-7
CN114-6
CN114-5
CN114-4
CN109-7
CN109-6
CN109-5
CN109-4
CN114-3
CN114-2
CN114-1
CN109-3
CN109-2
CN109-1
CN33-B8 5V
65431 2
123456CN125-1
CN125-2
CN33-A1 24V2
CN33-A2 24V2
CN33-A3 M
4_DRV_A
CN33-A4 M
4_DRV_A/
CN33-A5 M
4_DRV_B
CN33-A6 M
4_DRV_B/
CN33-A7 24V2
CN126-1
CN126-2
CN33-A9 24V2
CN33-A8 SD7/8_DRV
CN33-A10 SD7/8_DRV
CN33-A11 S.GND
CN33-A12 PS14_SIG
CN33-A13 5V
CN33-A14 NC
CN33-B1 5V
CN33-B2 CLI/F_HP_IN
CN33-B3 S.GND
CN33-B4 M
15_DRV1
CN33-B5 M
15_DRV1
CN33-B6 M
15_DRV2
CN33-B7 M
15_DRV2
CN33-B9 CLI/R_HP_IN
CN33-B10 S.GND
CN33-B11 M
10_DRV1
CN33-B12 M
10_DRV1
CN33-B13 M
10_DRV2
CN33-B14 M
10_DRV2
CN140-3
CN140-2
CN140-1
CN103
CN25-B6 5V
CN25-B11 S.GND
CN25-A11 S.GND
CN108-11
CN108-9
CN108-8
CN108-7
CN108-6
CN108-5
CN108-3
CN108-2
CN108-1
CN113-11
CN113-9
CN113-8
CN113-7
CN113-6
CN113-5
CN113-3
CN113-2
CN113-1
CN108-4
CN113-4 65431 2
123456
CN34-1 24V2
CN34-2 24V2
CN34-3 M
6_DRV_A
CN34-4 M
6_DRV_A/
CN34-5 M
6_DRV_B
CN34-6 M
6_DRV_B/
CN34-7 24V2
CN34-8 SD6_DRV
21
12
CN34-9 S.GND
CN34-11 5V
CN34-10 PS13_SIG
CN34-12 S.GND
CN25-A1 M
14DRV1
CN25-A2 M
14DRV1
CN25-A3 M
14DRV2
CN25-A4 M
14DRV2
CN25-A5 S.GND
CN25-A6 5V
CN25-A7 HED/F_HP_IN
CN25-A8 CLI/F_START_IN
CN25-A9 HED/F_LOW
CN25-A10 HED/F_CART
CN25-B1 M
9DRV1
CN25-B2 M
9DRV1
CN25-B3 M
9DRV2
CN25-B4 M
9DRV2
CN25-B5 S.GND
CN25-B7 HED/R_HP_IN
CN25-B8 CLI/R_START_IN
CN25-B9 HED/R_LOW
CN25-B10 HED/R_CART
CN34-13 PS29_SIG_IN
CN113-12
CN113-13 NC
CN113-10 NC
CN108-12
CN108-13 NC
CN108-10 NC
M
9
M
1
4
CN139-3
CN139-2
CN139-1
CN151-1
CN151-3
CN105
CN12465431 2
123456
CN26-1 24V1
CN26-2 24V1
CN26-3 M
11_DRV_A
CN26-4 M
11_DRV_A/
CN26-5 M
11_DRV_B
CN26-6 M
11_DRV_B/
M
1
1
CN11065431 2
123456
CN27-A3 M
5_DRV_A
CN27-A4 M
5_DRV_A/
CN27-A5 M
5_DRV_B
CN27-A6 M
5_DRV_B/
CN27-A1 24V1
CN27-A2 24V1
CN27-A7 S.GND
CN27-A8 PS5_SIG
CN27-A9 5V
CN27-A10 S.GND
CN27-A12 5V
CN27-A11 PS11_SIG
CN27-B1 S.GND
CN27-B3 5V
CN27-B4 S.GND
CN27-B6 5V
CN27-B5 PS8_SIG
CN27-B7 S.GND
CN27-B9 5V
CN27-B12 NC
CN27-B10 NC
CN27-B11 NC
321321 4987654321
M
5
P
S
5
CN132-3
CN132-2
CN132-1
P
S
1
1
P
S
2
0
P
S
8
P
S
9
123
CN137-3
CN137-2
CN137-1
234 1
CN135-3
CN135-2
CN135-1
123
CN136-3
CN136-2
CN136-1
456
CN145-3
CN145-2
CN145-1
789
CN104
J8J7J6
CN27-B2 PS20_SIG
CN27-B8 PS9_SIG
CN112-3
CN112-9
CN112-1
CN112-5
CN112-7
CN112-11
CN28-1 24V1
CN28-2 24V1
CN28-3 M
13_DRV_A
CN28-4 M
13_DRV_A/
CN28-5 M
13_DRV_B
CN28-6 M
13_DRV_B/
M
1
3
CN29-1 M
51_DRV1
CN29-2 M
51_DRV2
CN29-3 24V1
CN29-4 SD51_DRV
21
12 CN120-1
CN120-2
M
5
1
S
D
5
1
CN127
CN30-16 5V
CN30-17 S.GND
21
CN152-1
CN152-3
12
CN152-2
J12
CN30-14 PS26IN
CN30-15 5V
CN30-13 S.GND
321
CN150-3
CN150-2
CN150-1
123 J11
CN148-3
CN148-2
CN148-1
CN149-3
CN149-2
CN149-1
123456 J10
13QJ9107
CN30-7 S.GND
CN30-10 S.GND
CN30-12 5V
654321
CN30-11 PS25IN
CN30-9 5V
CN30-8 PS24IN
CN147-3
CN147-2
CN147-1
123
J9
CN30-5 PS23IN
CN30-6 5V
CN30-4 S.GND
321
CN30-2 PS22IN
CN30-1 S.GND
CN30-3 5V
CN146-3
CN146-2
CN146-1
M
S
1
ORG
ORG
CN468-5 SGND
CN468-3 CTS
CN468-4 SIN
CN468-2 SGND
CN469-5 NC
CN468-6 RTS
J1J1
CN1-1 24V
CN1-2 5V
CN1-3 S.GND
CN1-4 P.GND
CN1-5 P.GND
CN2-2 S.GND
CN2-5 S.GND
CN2-6 FRONT_CTS1
CN2-1 FRONT_SIN1
CN2-3 FRONT_RTS1
CN2-4 FRONT_SOUT1
CN2-7 FRONT_PAPER
CN3-1
CN3-2
CN3-3 REAR_ISW
_SIN3
CN3-4 REAR_ISW
_RTS3
CN469-1 24V
CN469-2 5V2
CN469-3 SGND
CN469-4 PGND
CN469-6 FGND
CN588-1 5V2
CN588-2 5V2
CN588-3 SGND
CN588-4 SGND
CN588-5 P_EXIT
CN70-1
CN70-2
CN70-3
CN70-4
CN70-5
CN71-5
CN71-4
CN71-3
CN71-2
CN71-1
CN468-1 SOUT
CN72-1
CN72-2
CN72-3
CN72-4
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258-3
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258-2
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258-1
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259-3
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259-2
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C
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C
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C
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C
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C
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253-2
C
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253-1
C
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251-3
C
N
251-2
C
N
251-1
C
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252-3
C
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252-2
C
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C
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C
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C
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52-A
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C
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52-A
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C
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52-A
5 5V
C
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52-A
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C
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52-A
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C
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52-A
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C
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C
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232-10
C
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299-10
C
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200-8
C
N
200-1
C
N
200-3
C
N
200-4
C
N
200-9
C
N
200-10
C
N
200-11
C
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57- 4 M
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C
N
57-10 24V
C
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57-11 24V
C
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232-11
C
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299-11
C
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231-A
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C
N
231-A
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C
N
231-A
18
C
N
231-A
17
C
N
231-A
16
C
N
231-A
15
C
N
231-A
14
C
N
231-A
13
C
N
231-A
12
C
N
231-A
11
C
N
231-A
10
C
N
231-A
9
C
N
231-A
8
C
N
231-A
7
C
N
231-A
6
C
N
231-A
5
C
N
231-A
4
C
N
231-A
3
C
N
231-A
2
C
N
231-B
19
C
N
231-B
18
C
N
231-B
17
C
N
231-B
16
C
N
231-B
15
C
N
231-B
14
C
N
231-B
13
C
N
231-B
12
C
N
231-B
11
C
N
231-B
10
C
N
231-B
8
C
N
231-B
7
C
N
231-B
6
C
N
231-B
5
C
N
231-B
15
C
N
231-B
14
C
N
231-B
13
C
N
231-B
12
C
N
231-B
10
C
N
231-B
9
C
N
231-B
8
C
N
231-B
7
C
N
231-B
6
C
N
231-B
5
C
N
231-B
4
C
N
231-B
3
C
N
231-B
2
C
N
231-B
1
C
N
231-A
18
C
N
231-A
17
C
N
231-A
16
C
N
231-A
15
C
N
231-A
14
C
N
231-A
13
C
N
231-A
12
C
N
231-A
11
C
N
231-A
10
C
N
231-A
9
C
N
231-A
8
C
N
231-A
7
C
N
231-A
6
C
N
231-A
5
C
N
231-A
4
C
N
231-A
3
C
N
231-A
2
C
N
299-1
C
N
299-2
C
N
299-3
C
N
299-4
C
N
299-5
C
N
299-6
C
N
299-7
C
N
299-8
C
N
299-9
C
N
236-3
C
N
236-2
C
N
236-1
C
N
236-1
C
N
236-2
C
N
236-3
C
N
52-B
1 M
P
I_S
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C
N
52-B
2 M
P
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1_2
C
N
52-B
3 M
P
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2_1
C
N
52-B
4 M
P
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2_2
C
N
52-B
5 M
P
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T1_1
C
N
52-B
6 M
P
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T1_2
C
N
52-B
7 M
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_O
U
T2_1
C
N
52-B
8 M
P
I_S
_O
U
T2_2
C
N
52-B
9 M
P
I_O
B
O
U
T1_1
C
N
52-B
10 M
P
I_O
B
O
U
T1_2
C
N
52-A
9 M
P
I_D
R
V
_S
E
L
C
N
52-A
10 M
P
I_M
_C
O
N
T
C
N
52-A
11 M
P
I_M
_FR
C
N
52-A
12 M
P
I_S
D
_C
O
N
T
C
N
52-A
13 M
P
I_M
C
_C
O
N
T
C
N
57- 3 M
203 P
/S
C
N
58- 8 LE
D
7
C
N
53-B
15 S
G
C
N
53-A
10 5V
C
N
53-B
5 LE
D
8
C
N
299-12
C
N
232-12
C
N
57- 9 P
G
C
N
57- 8 P
G
C
N
57- 2 S
G
C
N
57- 1 5V
C
N
57- 5 M
203 F/R
C
N
57- 6 M
203 LD
C
N
57- 7 H
/L
C
N
54-5 M
C
201 24V
C
N
54-6 M
C
201 D
R
V
C
N
54-3 S
D
201 24V
C
N
54-4 S
D
201 D
R
V
C
N
54-2 M
201 D
R
V
1
C
N
54-1 M
201 D
R
V
2
C
N
54-8 M
C
203 D
R
V
C
N
54-7 M
C
203 24V
C
N
55-A
1 P
S
201 5V
C
N
55-A
9 P
S
201 IN
C
N
55-B
5 P
S
201 S
G
C
N
55-A
2 P
S
202 5V
C
N
55-A
10 P
S
202 IN
C
N
55-B
6 P
S
202 S
G
C
N
55-A
3 P
S
203 5V
C
N
55-A
11 P
S
203 IN
C
N
55-B
7 P
S
203 S
G
C
N
55-A
4 P
S
204 5V
C
N
55-A
12 P
S
204 IN
C
N
55-B
8 P
S
204 S
G
C
N
55-A
5 P
S
205 5V
C
N
55-B
1 P
S
205 IN
C
N
55-B
9 P
S
205 S
G
C
N
55-A
7 V
R
201 5V
C
N
55-B
3 V
R
201 IN
C
N
55-B
11 V
R
201 S
G
C
N
55-A
6 5V
C
N
55-B
10 S
G
C
N
55-B
2 N
C
C
N
55-B
2 5V
C
N
55-B
4 N
C
C
N
55-B
12 S
G
C
N
52-A
19 5V
C
N
52-B
11 M
C
203 D
R
V
C
N
52-B
17 N
C
C
N
52-B
18 N
C
C
N
52-B
19 N
C
C
N
52-B
16 N
C
C
N
56-5 M
C
202 24V
C
N
56-6 M
C
202 D
R
V
C
N
56-3 S
D
202 24V
C
N
56-4 S
D
202 D
R
V
C
N
56-2 M
202 D
R
V
1
C
N
56-1 M
202 D
R
V
2
C
N
53-A
1 P
S
206 5V
C
N
53-A
11 P
S
206 IN
C
N
53-B
6 P
S
206 S
G
C
N
53-A
2 P
S
207 5V
C
N
53-A
12 P
S
207 IN
C
N
53-B
7 P
S
207 S
G
C
N
53-A
3 P
S
208 5V
C
N
53-A
13 P
S
208 IN
C
N
53-B
8 P
S
208 S
G
C
N
53-A
4 P
S
209 5V
C
N
53-A
14 P
S
209 IN
C
N
53-B
9 P
S
209 S
G
C
N
53-A
5 P
S
210 5V
C
N
53-A
15 P
S
210 IN
C
N
53-B
10 P
S
210 S
G
C
N
53-A
6 P
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211 5V
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N
53-B
1 P
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211 IN
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N
53-B
11 P
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211 S
G
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N
53-A
7 P
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212 5V
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53-B
2 P
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212 IN
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N
53-B
12 P
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212 S
G
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N
53-A
8 P
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213 5V
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N
53-B
3 P
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213 IN
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N
53-B
13 P
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213 S
G
C
N
53-A
9 V
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202 5V
C
N
53-B
4 V
R
202 IN
C
N
53-B
14 V
R
202 S
G
C
N
58- 7 LE
D
6
C
N
58- 9 S
W
201 IN
C
N
58- 10 S
W
202 IN
C
N
58- 11 S
W
203 IN
C
N
58- 12 S
G
C
N
237-3
C
N
237-2
C
N
237-1
C
N
237-1
C
N
237-2
C
N
237-3
C
N
235-11
C
N
235-6
C
N
235-1
C
N
235-12
C
N
235-7
C
N
235-2
C
N
235-15
C
N
235-4
C
N
235-9
C
N
235-14
C
N
235-5
C
N
235-10
C
N
235-13
C
N
235-8
C
N
235-3
C
N
235-5
C
N
235-10
C
N
235-15
C
N
235-4
C
N
235-9
C
N
235-14
C
N
235-1
C
N
235-12
C
N
235-7
C
N
235-2
C
N
235-11
C
N
235-6
C
N
235-3
C
N
235-8
C
N
235-13
C
N
238-12
C
N
238-8
C
N
238-4
C
N
238-11
C
N
238-7
C
N
238-3
C
N
238-10
C
N
238-6
C
N
238-2
C
N
238-9
C
N
238-5
C
N
238-1
C
N
238-1
C
N
238-5
C
N
238-9
C
N
238-2
C
N
238-6
C
N
238-10
C
N
238-3
C
N
238-7
C
N
238-11
C
N
238-4
C
N
238-8
C
N
238-12
C
N
52-B
12 P
S
201 IN
C
N
52-B
13 P
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206 IN
C
N
52-B
14 V
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201 IN
C
N
52-B
15 V
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202 IN
C
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52-A
14 M
203 P
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52-A
15 M
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52-A
16 M
203 H
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52-A
18 M
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M
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231-B
11
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231-B
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207-1
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207-2
M
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2
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3
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205-2-1
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205-1-2
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202-2-1
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202-1-2
C
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231-A
1
C
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231-A
19
C
N
231-B
18
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N
231-B
17
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N
231-B
3
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N
231-B
2
C
N
231-B
16
C
N
231-B
19
C
N
231-B
4
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231-B
1
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J30
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291-3
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19- 1 24V
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20-B
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20-A
4 S
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20-A
12 M
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19- 2 24V
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20-A
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35- 4 S
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35- 2 S
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35- 1 3.3V
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35- 3 3.3V
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20-A
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20-A
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20-A
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20-A
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502-3
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IG
C
N
18-B
13 P
K
_S
IZE
5
C
N
18-B
12 P
K
_S
IZE
4
C
N
18-B
10 P
K
_S
IZE
2
C
N
18-B
11 P
K
_S
IZE
3
C
N
18-B
17 C
P
U
_A
N
A
3
C
N
18-B
9 P
K
_S
IZE
1
C
N
18-B
8 P
S
303_S
IG
C
N
18-B
7 P
S
304_S
IG
C
N
18-B
5 P
S
306_S
IG
C
N
18-B
4 P
S
301_S
IG
C
N
18-B
3 A
N
A
_S
E
L1
C
N
18-B
2 A
N
A
_S
E
L0
C
N
18-A
11 D
/A
_LD
C
N
18-A
13 D
/A
_D
A
TA
C
N
18-A
14 P
K
_S
IZE
_S
E
L0
C
N
18-A
15 P
K
_S
IZE
_S
E
L1
C
N
18-A
16 P
K
_S
IZE
_S
E
L2
C
N
18-A
17 P
K
_S
E
T1
C
N
18-B
1 P
K
_S
E
T2
C
N
18-B
15 P
K
_S
IZE
0
C
N
18-B
16 C
P
U
_A
N
A
2
C
N
18-B
14 P
K
_S
IZE
6
C
N
40- 1 24V
C
N
40- 2 24V
C
N
40- 3 P
.G
N
D
C
N
40- 4 P
.G
N
D
C
N
40- 5 5V
C
N
40- 6 5V
C
N
40- 7 S
.G
N
D
C
N
40- 8 S
.G
N
D
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1
A
B
C
D
E
F
G
H
I
A
B
C
D
E
F
G
H
I
2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9
C
N
120-A
16 P
S
1_S
IG
C
N
120-A
15 P
S
2_S
IG
C
N
120-A
14 P
S
3_S
IG
C
N
120-A
13 P
S
4_S
IG
C
N
120-A
12 P
S
5_S
IG
C
N
120-A
11 P
S
6_S
IG
C
N
120-A
10 P
S
7_S
IG
C
N
120-A
9 P
S
8_S
IG
C
N
120-A
8 P
S
17_S
IG
C
N
120-A
7 P
S
18_S
IG
C
N
120-A
6 P
S
49_S
IG
C
N
120-A
5 P
S
20_S
IG
C
N
120-A
4 P
S
21_S
IG
C
N
120-A
3 P
S
22_S
IG
C
N
120-A
2 P
S
23_S
IG
C
N
120-A
1 P
S
24_S
IG
C
N
120-B
16 P
S
9_S
IG
C
N
120-B
15 P
S
10_S
IG
C
N
120-B
14 P
S
11_S
IG
C
N
120-B
13 P
S
12_S
IG
C
N
120-B
8 M
1_LD
C
N
120-B
7 M
2_LD
C
N
120-B
6 M
3_LD
C
N
120-B
5 M
4_LD
C
N
120-B
4 M
5_LD
C
N
120-B
12 P
S
44_S
IG
C
N
120-B
11 P
S
19_S
IG
C
N
120-B
10 P
S
46_S
IG
C
N
120-B
9 C
LI_T
IM
C
N
120-B
3 M
8_LD
C
N
120-B
2 24V
_D
E
T
C
N
120-B
1 5V
_D
E
T
C
N
121-A
20 M
1_S
/S
C
N
121-A
19 M
1_F
/R
C
N
121-A
18 M
1_H
/L
C
N
121-A
17 M
2_S
_S
C
N
121-A
16 M
2_F
/R
C
N
121-A
15 M
2_H
/L
C
N
121-A
14 M
18_C
O
N
T
C
N
121-A
13 M
18_F
/R
C
N
121-A
12 M
3_S
/S
C
N
121-A
11 M
3_F
/R
C
N
121-A
10 M
3_H
/L
C
N
121-A
9 M
4_S
/S
C
N
121-A
8 M
4_F
/R
C
N
121-A
7 M
4_H
/L
C
N
121-A
6 M
19_C
O
N
T
C
N
121-A
5 M
19_F
/R
C
N
121-A
4 S
D
1_C
O
N
T
C
N
121-A
3 S
D
2_C
O
N
T
C
N
121-A
2 S
D
3_C
O
N
T
C
N
121-A
1 S
D
4_C
O
N
T
C
N
122-B
16 LE
D
1
C
N
122-B
15 LE
D
2
C
N
122-B
14 LE
D
3
C
N
122-B
13 LE
D
4
C
N
122-B
12 LE
D
5
C
N
122-B
11 LE
D
6
C
N
122-B
10 LE
D
7
C
N
122-B
9 LE
D
8
C
N
126-A
20 M
9_E
N
A
C
N
126-A
19 M
9_F
/R
C
N
126-A
18 M
9_C
O
N
T
1
C
N
126-A
17 M
9_C
O
N
T
2
C
N
126-A
16 M
10_E
N
A
C
N
126-A
15 M
10_F
/R
C
N
126-A
14 M
10_C
O
N
T
1
C
N
126-A
13 M
10_C
O
N
T
2
C
N
126-A
12 M
22_E
N
A
C
N
126-A
11 M
22_F
/R
C
N
126-A
10 M
22_C
O
N
T
1
C
N
126-A
9 M
22_C
O
N
T
2
C
N
126-A
8 M
12_E
N
A
C
N
126-A
7 M
12_F
/R
C
N
126-A
6 M
12_C
O
N
T
1
C
N
126-A
5 M
12_C
O
N
T
2
C
N
126-A
4 S
T
A
/R
_C
O
N
T
C
N
126-A
3 S
T
A
/L_C
O
N
T
C
N
127-A
15 N
C
C
N
127-A
14 N
C
C
N
127-A
13 N
C
C
N
122-A
16 M
13_A
C
N
122-A
15 M
13_A
/
C
N
122-A
14 M
13_B
C
N
122-A
13 M
13_B
/
C
N
122-A
12 M
14_A
C
N
122-A
11 M
14_A
/
C
N
122-A
10 M
14_B
C
N
122-A
9 M
14_B
/
C
N
122-A
8 M
15_A
C
N
122-A
7 M
15_A
/
C
N
122-A
6 M
15_B
C
N
122-A
5 M
15_B
/
C
N
122-A
4 M
16_A
C
N
122-A
3 M
16_A
/
C
N
122-A
2 M
16_B
C
N
122-A
1 M
16_B
/
C
N
122-A
17 N
C
C
N
122-B
17 N
C
C
N
122-B
8 S
D
8_C
O
N
T
1
C
N
122-B
7 S
D
8_C
O
N
T
2
C
N
122-B
6 T
R
I/M
3_C
O
N
T
C
N
122-B
5 T
R
I/M
3_F
/R
C
N
122-B
4 R
eserve output 1
C
N
122-B
3 R
eserve output 2
C
N
122-B
2 R
eserve output 3
C
N
122-B
1 R
eserve output 4
C
N
126-A
2 M
26_C
O
N
T
C
N
126-A
1 M
26_F
/R
C
N
127-A
12 P
S
42_S
IG
C
N
127-A
11 P
S
43_S
IG
C
N
127-A
10 P
S
54_S
IG
C
N
127-A
9 P
S
55_S
IG
C
N
127-A
8 P
S
56_S
IG
C
N
127-A
7 P
S
57_S
IG
C
N
127-A
6 P
S
58_S
IG
C
N
127-A
5 K
C
IN
_72
C
N
127-A
4 M
31_S
T
O
P
C
N
127-A
3 M
32_S
T
O
P
C
N
127-A
2 K
C
IN
_75
C
N
127-A
1 K
C
IN
_76
C
N
127-B
15 K
C
IN
_77
C
N
127-B
14 N
C
C
N
127-B
13 N
C
C
N
127-B
12 N
C
C
N
127-B
11 N
C
C
N
127-B
10 N
C
C
N
127-B
9 N
C
C
N
127-B
8 N
C
C
N
127-B
7 N
C
C
N
127-B
6 N
C
C
N
127-B
5 N
C
C
N
127-B
4 N
C
C
N
127-B
3 (P
U
LLU
P
)
C
N
127-B
1 (P
U
LLU
P
)
C
N
127-B
2 P
S
6_S
IG
C
N
110-18 M
6_C
LK
C
N
110-17 M
7_C
LK
C
N
110-16 M
9_C
LK
C
N
110-15 M
10_C
LK
C
N
110-14 M
22_C
LK
C
N
110-13 M
12_C
LK
C
N
110-12 M
1_C
LK
C
N
110-11 M
2_C
LK
C
N
110-10 M
3_C
LK
C
N
110- 9 M
4_C
LK
C
N
110- 8 M
5_C
LK
C
N
110- 7 M
8_C
LK
C
N
110- 6 (P
U
LLU
P
)
C
N
110- 5 (P
U
LLU
P
)
C
N
110- 4 (P
U
LLU
P
)
C
N
110- 3 (P
U
LLU
P
)
C
N
110- 1 (P
U
LLU
P
)
C
N
110- 2 M
17_C
LK
C
N
121-B
16 M
7_E
N
A
C
N
121-B
15 M
7_F
/R
C
N
121-B
14 M
7_C
O
N
T
1
C
N
121-B
13 M
7_C
O
N
T
2
C
N
121-B
12 M
8_S
/S
C
N
121-B
11 M
8_F
/R
C
N
121-B
9 S
D
6_C
O
N
T
C
N
121-B
8 M
6_E
N
A
C
N
121-B
7 M
6_F
/R
C
N
121-B
6 M
6_C
O
N
T
1
C
N
121-B
5 M
6_C
O
N
T
2
C
N
121-B
4 M
5_S
/S
C
N
121-B
3 M
5_F
/R
C
N
121-B
2 M
5_H
/L
C
N
121-B
1 M
C
1_C
O
N
T
C
N
121-B
20 S
D
5_C
O
N
T
1
C
N
121-B
19 S
D
5_C
O
N
T
2
C
N
121-B
18 S
D
7_C
O
N
T
1
C
N
121-B
17 S
D
7_C
O
N
T
2
C
N
121-B
10 M
8_H
/L
C
N
125-A
16 P
S
13_S
IG
C
N
125-A
15 P
S
14_S
IG
C
N
125-A
14 P
S
15_S
IG
C
N
125-A
13 P
S
16_S
IG
C
N
125-A
12 P
S
25_S
IG
C
N
125-A
11 P
S
26_S
IG
C
N
125-A
10 P
S
27_S
IG
C
N
125-A
9 P
S
28_S
IG
C
N
125-A
8 P
S
29_S
IG
C
N
125-A
7 P
S
33_S
IG
C
N
125-A
6 P
S
30_S
IG
C
N
125-A
5 P
S
32_S
IG
C
N
125-A
4 P
S
31_S
IG
C
N
125-A
3 P
S
34_S
IG
C
N
125-A
2 P
S
35_S
IG
C
N
125-A
1 P
S
45_S
IG
C
N
125-B
16 P
S
37_S
IG
C
N
125-B
15 P
S
47_S
IG
C
N
125-B
14 P
S
48_S
IG
C
N
125-B
13 P
S
40_S
IG
C
N
125-B
12 P
S
41_S
IG
C
N
125-B
11 P
S
36_S
IG
C
N
125-B
10 P
S
38_S
IG
C
N
125-B
8 S
T
A
/R
_LO
W
C
N
125-B
7 S
T
A
/L_LO
W
C
N
125-B
6 S
T
A
/R
_H
P
C
N
125-B
5 S
T
A
/L_H
P
C
N
125-B
9 P
S
39_S
IG
C
N
125-B
4 T
R
I_S
T
A
R
T
C
N
125-B
3 T
R
I_E
N
D
C
N
125-B
2 T
R
I_U
P
C
N
125-B
1 T
R
I_D
O
W
N
C
N
126-B
20 T
R
I/M
1_C
O
N
T
C
N
126-B
19 T
R
I/M
1_F
/R
C
N
126-B
18 T
R
I/M
2_C
O
N
T
C
N
126-B
17 T
R
I/M
2_F
/R
C
N
126-B
12 M
20_C
O
N
T
C
N
126-B
10 M
21_C
O
N
T
C
N
126-B
8 M
11_C
O
N
T
C
N
126-B
7 M
11_F
/R
C
N
126-B
6 M
23_C
O
N
T
C
N
126-B
5 M
23_F
/R
C
N
126-B
4 M
24_C
O
N
T
C
N
126-B
3 M
24_F
/R
C
N
126-B
2 M
25_C
O
N
T
C
N
126-B
16 M
17_E
N
A
C
N
126-B
15 M
17_F
/R
C
N
126-B
14 M
17_C
O
N
T
1
C
N
126-B
13 M
17_C
O
N
T
2
C
N
126-B
11 N
C
C
N
126-B
9 N
C
C
N
126-B
1 N
C
C
N
140-A
20 N
C
S
D
8
C
N
235- 1 D
R
V
1
C
N
235- 2 D
R
V
2
C
N
140-B
19 S
D
8_D
R
V
1
C
N
140-B
20 S
D
8_D
R
V
2
C
N
235- 2
C
N
235- 1
S
D
5
J10-2
J10-1
J10-1
J10-2
C
N
232- 1 D
R
V
1
C
N
232- 2 D
R
V
2
C
N
140-B
17 S
D
5_D
R
V
1
C
N
140-B
18 S
D
5_D
R
V
2
C
N
232- 2
C
N
232- 1
S
D
6
J38-2
J38-1
J38-4
J38-5
C
N
233- 2
C
N
233- 1
C
N
233- 2 D
R
V
C
N
233- 1 24V
C
N
140-B
15 24V
C
N
140-B
16 S
D
6_D
R
V
J38-2
J38-3
C
N
241- 2 S
IG
C
N
241- 3 S
.G
N
D
C
N
241- 1 5V
C
N
140-B
12 S
G
C
N
140-B
14 5V
C
N
140-B
13 P
S
6_S
IG
P
S
6
J38-5
J38-4
J38-3
J38-1
C
N
200-11 24V
C
N
200- 8 P
.G
N
D
C
N
200- 4 C
LO
C
K
C
N
200- 1 5V
C
N
200- 2 S
.G
N
D
C
N
200- 3 S
T
A
R
T
/S
T
O
P
C
N
200- 5 C
W
/C
C
W
C
N
200- 7 H
/L
C
N
200- 9 P
.G
N
D
C
N
200-10 24V
C
N
200- 6 LD
M
1
J2-10
J2-7
J2-6
J2-2
J2-3
J2-1
J2-9
J2-8
J2-5
J2-4
J2-11
C
N
140-B
8 M
1_C
LK
C
N
140-B
9 M
1_S
/S
C
N
140-B
10 S
G
C
N
140-B
11 5V
C
N
140-B
1 24V
C
N
140-B
2 24V
C
N
140-B
3 P
G
C
N
140-B
4 P
G
C
N
140-B
5 M
1_H
/L
C
N
140-B
6 M
1_LD
C
N
140-B
7 M
1_F
/R
J2-1
J2-2
J2-3
J2-4
J2-5
J2-6
J2-7
J2-8
J2-9
J2-10
J2-11
J9-3
J9-2
J9-1
C
N
240- 3 S
.G
N
D
C
N
240- 2 S
IG
C
N
240- 1 5V
C
N
140-A
8 S
G
C
N
140-A
9 P
S
5_S
IG
C
N
140-A
10 5V
J9-1
J9-2
J9-3
P
S
5
M
1
3
J6-4
J6-5
J6-2
J6-3
J6-6
J6-1
J6-4
J6-5
J6-6
J6-7
J6-8
J6-9
C
N
212- 2 C
O
M
C
N
212- 6 B
/
C
N
212- 1 C
O
M
C
N
212- 3 A
C
N
212- 4 A
/
C
N
212- 5 B
C
N
140-A
14 24V
C
N
140-A
15 24V
C
N
140-A
16 M
13_D
R
V
_A
C
N
140-A
17 M
13_D
R
V
_A
/
C
N
140-A
18 M
13_D
R
V
_B
C
N
140-A
19 M
13_D
R
V
_B
/
C
N
212- 6
C
N
212- 5
C
N
212- 4
C
N
212- 3
C
N
212- 2
C
N
212- 1
P
S
1
7
J6-7
J6-9
J6-8
C
N
252- 3 S
.G
N
D
C
N
252- 2 S
IG
C
N
252- 1 5V
C
N
140-A
11 S
G
C
N
140-A
12 P
S
17_S
IG
C
N
140-A
13 5V
J6-1
J6-2
J6-3
S
D
1
J1-7
J1-6
C
N
228- 2 D
R
V
C
N
228- 1 24V
C
N
140-A
1 24V
C
N
140-A
2 S
D
1_D
R
V
C
N
228- 2
C
N
228- 1
J1-1
J1-2
J1-5
J1-6
J1-7
P
S
1
J1-3
J1-1
J1-2
C
N
236- 2 S
IG
C
N
236- 1 5V
C
N
236- 3 S
.G
N
D
C
N
140-A
5 S
G
C
N
140-A
6 P
S
1_S
IG
C
N
140-A
7 5V
S
D
2
J1-5
J1-4
C
N
229- 1 24V
C
N
229- 2 D
R
V
C
N
140-A
3 24V
C
N
140-A
4 S
D
2_D
R
V
C
N
229- 2
C
N
229- 1
J1-3
J1-4
J5-4
J5-5
J5-2
J5-3
J5-6
J5-1
J5-1
J5-2
J5-3
J5-4
J5-5
J5-6
C
N
143- 5 M
6_D
R
V
_B
C
N
143- 3 M
6_D
R
V
_A
C
N
205- 5 C
O
M
C
N
205- 2 C
O
M
C
N
205- 1 A
C
N
205- 3 A
/
C
N
205- 4 B
C
N
205- 6 B
/
M
6
C
N
143- 1 24V
C
N
143- 2 24V
C
N
143- 4 M
6_D
R
V
_A
/
C
N
143- 6 M
6_D
R
V
_B
/
C
N
277- 2 S
IG
C
N
277- 3 S
.G
N
D
C
N
277- 1 5V
C
N
141- 3 5V
P
S
4
2
C
N
141- 1 S
G
C
N
141- 2 P
S
42_S
IG
J3-6
J3-5
J3-4
J3-1
J3-2
J3-3
C
N
141- 5 P
S
43_S
IG
P
S
4
3
J3-3
J3-2
J3-1
J3-4
J3-5
J3-6
C
N
278- 2 S
IG
C
N
278- 3 S
.G
N
D
C
N
278- 1 5V
C
N
141- 4 S
G
C
N
141- 6 5V
J20-3
J20-2
J20-1
J20-1
J20-2
J20-3
C
N
247- 2 S
IG
C
N
247- 3 S
.G
N
D
C
N
247- 1 5V
C
N
144-A
10 S
G
C
N
144-A
12 5V
C
N
144-A
11 P
S
12_S
IG
P
S
1
2
J19-3
J19-2
J19-1
J19-1
J19-2
J19-3
C
N
246- 2 S
IG
C
N
246- 3 S
.G
N
D
C
N
246- 1 5V
C
N
144-A
7 S
G
C
N
144-A
9 5V
C
N
144-A
8 P
S
11_S
IG
P
S
1
1
C
N
244- 2 S
IG
C
N
244- 3 S
.G
N
D
C
N
244- 1 5V
C
N
141- 7 S
G
C
N
141- 9 5V
C
N
141- 8 P
S
9_S
IG
P
S
9
J8-5
J8-4
J8-3
J8-1
J8-2
J8-3
C
N
245- 2 S
IG
C
N
245- 3 S
.G
N
D
C
N
245- 1 5V
C
N
144-A
4 S
G
C
N
144-A
6 5V
C
N
144-A
5 P
S
10_S
IG
P
S
1
0
C
N
238- 2 S
IG
C
N
238- 3 S
.G
N
D
C
N
238- 1 5V
C
N
144-A
13 S
G
C
N
144-A
15 5V
C
N
144-A
14 P
S
3_S
IG
P
S
3
C
N
237- 2 S
IG
C
N
237- 3 S
.G
N
D
C
N
237- 1 5V
C
N
144-A
1 S
G
C
N
144-A
3 5V
C
N
144-A
2 P
S
2_S
IG
P
S
2
C
L
1
J8-2
J8-1
C
N
280- 2 D
R
V
C
N
280- 1 24V
C
N
141- 10 24V
C
N
141- 11 M
C
1_D
R
V
C
N
280- 2
C
N
280- 1
J8-4
J8-5
M
2
C
N
144-B
5 24V
C
N
144-B
6 24V
C
N
144-B
14 S
.G
N
D
C
N
144-B
15 5V
C
N
144-B
9 M
2_H
/L
C
N
144-B
13 M
2_S
/S
C
N
144-B
8 P
.G
N
D
C
N
144-B
12 M
2_C
LK
C
N
144-B
7 P
.G
N
D
C
N
144-B
10 M
2_LD
C
N
144-B
11 M
2_F
/R
C
N
201- 1 5V
C
N
201- 4 C
LO
C
K
C
N
201- 6 LD
C
N
201- 8 P
.G
N
D
S
D
3
C
N
230- 2 D
R
V
C
N
230- 1 24V
C
N
144-B
1 24V
C
N
144-B
2 S
D
3_D
R
V
C
N
230- 2
C
N
230- 1
S
D
4
C
N
231- 1 24V
C
N
231- 2 D
R
V
C
N
144-B
3 24V
C
N
144-B
4 S
D
4_D
R
V
C
N
231- 2
C
N
231- 1
C
N
201- 9 P
.G
N
D
C
N
201- 7 H
/L
C
N
201- 5 C
W
/C
C
W
C
N
201- 3 S
T
A
R
T
/S
T
O
P
C
N
201- 2 S
.G
N
D
C
N
201-11 24V
C
N
201-10 24V
C
N
202- 1 5V
C
N
202- 4 C
LO
C
K
C
N
202- 6 LD
C
N
202- 8 P
.G
N
D
C
N
202-11 24V
C
N
146-A
5 M
3_H
/L
C
N
146-A
9 M
3_S
/S
C
N
146-A
4 P
.G
N
D
C
N
146-A
8 M
3_C
LK
C
N
146-A
3 P
.G
N
D
C
N
146-A
6 M
3_LD
C
N
146-A
7 M
3_F
/R
M
3
C
N
146-A
1 24V
C
N
146-A
2 24V
C
N
146-A
10 S
.G
N
D
C
N
146-A
11 5V
C
N
202-10 24V
C
N
202- 9 P
.G
N
D
C
N
202- 7 H
/L
C
N
202- 5 C
W
/C
C
W
C
N
202- 3 S
T
A
R
T
/S
T
O
P
C
N
202- 2 S
.G
N
D
M
1
8
C
N
147- 5 M
18_D
R
V
_1
C
N
147- 6 M
18_D
R
V
_2
M
1
9
C
N
147- 7 M
19_D
R
V
_1
C
N
147- 8 M
19_D
R
V
_2
S
D
7
C
N
234- 2 D
R
V
C
N
234- 1 24V
C
N
147- 2 S
D
7_D
R
V
2
C
N
234- 2
C
N
234- 1
C
N
147- 1 S
D
7_D
R
V
1
C
N
224- 1
C
N
224- 2
C
N
207- 1 5V
C
N
207- 4 C
LO
C
K
C
N
207- 6 LD
C
N
207- 8 P
.G
N
D
C
N
207-11 24V
C
N
146-B
5 M
8_H
/L
C
N
146-B
9 M
8_S
/S
C
N
146-B
4 P
.G
N
D
C
N
146-B
8 M
8_C
LK
C
N
146-B
3 P
.G
N
D
C
N
146-B
6 M
8_LD
C
N
146-B
7 M
8_F
/R
M
8
C
N
146-B
1 24V
C
N
146-B
2 24V
C
N
146-B
10 S
.G
N
D
C
N
146-B
11 5V
C
N
207- 2 S
.G
N
D
C
N
207- 3 S
T
A
R
T
/S
T
O
P
C
N
207- 5 C
W
/C
C
W
C
N
207- 7 H
/L
C
N
207- 9 P
.G
N
D
C
N
207-10 24V
M
2
5
C
N
147- 3 M
25_D
R
V
_1
C
N
147- 4 M
25_D
R
V
_2
C
N
157- 4 M
14_D
R
V
_A
/
C
N
157- 6 M
14_D
R
V
_B
/
C
N
213- 2 C
O
M
C
N
213- 1 C
O
M
C
N
213- 3 A
C
N
213- 4 A
/
C
N
213- 5 B
C
N
213- 6 B
/
M
1
4
C
N
157- 1 24V
C
N
157- 2 24V
C
N
157- 3 M
14_D
R
V
_A
C
N
157- 5 M
14_D
R
V
_B
C
N
254- 2 S
IG
C
N
254- 3 S
.G
N
D
C
N
254- 1 5V
C
N
157- 7 S
G
C
N
157- 9 5V
C
N
157- 8 P
S
19_S
IG
P
S
1
9
C
N
157- 10 S
G
C
N
157- 11 P
S
60_S
IG
C
N
148- 3 M
7_D
R
V
_A
C
N
148- 5 M
7_D
R
V
_B
C
N
206- 9 C
O
M
C
N
206- 3 C
O
M
C
N
206- 1 A
C
N
206- 5 A
/
C
N
206- 7 B
C
N
206-11 B
/
C
N
206- 2 N
C
C
N
206- 4 N
C
C
N
206- 6 N
C
C
N
206- 8 N
C
C
N
206-10 N
C
M
7
C
N
148- 1 24V
C
N
148- 2 24V
C
N
148- 4 M
7_D
R
V
_A
/
C
N
148- 6 M
7_D
R
V
_B
/
J23-A
11
J23-A
10
J23-A
8
J23-A
7
J23-A
6
J23-A
5
J23-A
4
J23-A
3
J23-A
2
J23-A
1
J23-B
11
J23-A
9
J23-B
10
J23-B
9
J23-B
8
J23-B
7
J23-B
6
J23-B
5
J23-B
4
J23-B
3
J23-B
2
J23-B
1
J23-A
1
J23-A
2
J23-A
3
J23-A
4
J23-A
5
J23-A
6
J23-A
7
J23-A
8
J23-A
9
J23-A
10
J23-A
11
J23-B
1
J23-B
2
J23-B
4
J23-B
4
J23-B
5
J23-B
6
J23-B
7
J23-B
8
J23-B
9
J23-B
10
J23-B
11
J25- 1
J25- 1
J25- 2
J25- 2
J25- 3
J25- 4
J25- 4
J25- 3
J25- 5
J25- 6
J25- 6
J25- 5
J25- 7
J25- 8
J25- 8
J25- 7
J24- 12
J24- 11
J24- 10
J24- 9
J24- 8
J24- 7
J24- 6
J24- 5
J24- 4
J24- 3
J24- 2
J24- 1
J24- 1
J24- 2
J24- 3
J24- 4
J24- 5
J24- 6
J24- 7
J24- 8
J24- 9
J24- 10
J24- 11
J24- 12
J39- 11
J39- 10
J39- 9
J39- 8
J39- 7
J39- 6
J39- 5
J39- 4
J39- 3
J39- 2
J39- 1
J39- 11
J39- 10
J39- 9
J39- 8
J39- 7
J39- 6
J39- 5
J39- 4
J39- 3
J39- 2
J39- 1
J16- 1
J16- 2
J16- 3
J16- 4
J16- 5
J16- 6
J16- 6
J16- 5
J16- 4
J16- 3
J16- 2
J16- 1
C
N
203- 1 5V
C
N
203- 4 C
LO
C
K
C
N
203- 6 LD
C
N
203- 8 P
.G
N
D
C
N
203-11 24V
C
N
142- 8 M
4_C
LK
C
N
142- 5 M
4_H
/L
C
N
142- 9 M
4_S
/S
C
N
142- 7 M
4_F
/R
M
4
C
N
142- 11 5V
C
N
142- 1 24V
C
N
142- 2 24V
C
N
142- 3 P
.G
N
D
C
N
142- 4 P
.G
N
D
C
N
142- 6 M
4_LD
C
N
142- 10 S
.G
N
D
C
N
203-10 24V
C
N
203- 9 P
.G
N
D
C
N
203- 7 H
/L
C
N
203- 5 C
W
/C
C
W
C
N
203- 3 S
T
A
R
T
/S
T
O
P
C
N
203- 2 S
.G
N
D
C
N
157- 12 5V
C
N
213- 6
C
N
213- 5
C
N
213- 4
C
N
213- 3
C
N
213- 2
C
N
213- 1
C
N
224- 1 D
R
V
1
C
N
224- 2 D
R
V
2
C
N
217- 1 D
R
V
1
C
N
217- 2 D
R
V
2
C
N
218- 1 D
R
V
1
C
N
218- 2 D
R
V
2
C
N
254- 2 S
IG
C
N
254- 3 S
.G
N
D
C
N
254- 1 5V
P
S
6
0
J22-A
18
J22-A
17
J22-A
16
J22-A
15
J22-A
14
J22-A
13
C
N
255- 2 S
IG
C
N
255- 3 S
.G
N
D
C
N
255- 1 5V
C
N
145-A
4 S
G
C
N
145-A
6 5V
C
N
145-A
5 P
S
20_S
IG
P
S
2
0
C
N
256- 2 S
IG
C
N
256- 3 S
.G
N
D
C
N
256- 1 5V
C
N
145-A
1 S
G
C
N
145-A
3 5V
C
N
145-A
2 P
S
21_S
IG
P
S
2
1
J11- 6
J11- 5
J11- 4
J11- 3
J11- 2
J11- 1
J11- 1
J11- 2
J11- 3
J11- 4
J11- 5
J11- 6
J22-A
1
J22-A
2
J22-A
3
J22-A
4
J22-A
5
J22-A
6
C
N
259- 2 S
IG
C
N
259- 3 S
.G
N
D
C
N
259- 1 5V
C
N
145-B
10 S
G
C
N
145-B
12 5V
C
N
145-B
11 P
S
24_S
IG
P
S
2
4
J22-B
9
J22-B
8
J22-B
7
J22-B
10
J22-B
11
J22-B
12
C
N
282- 2 S
IG
C
N
282- 3 S
.G
N
D
C
N
282- 1 5V
C
N
145-B
16 S
G
C
N
145-B
18 5V
C
N
145-B
17 P
S
46_S
IG
P
S
4
6
J22-B
6
J22-B
5
J22-B
4
J22-B
3
J22-B
2
J22-B
1
J22-B
17
J22-B
18
C
N
243- 2 S
IG
C
N
243- 3 S
.G
N
D
C
N
243- 1 5V
C
N
145-B
13 S
G
C
N
145-B
15 5V
C
N
145-B
14 P
S
8_S
IG
P
S
8
J22-B
13
J22-B
14
J22-B
15
J22-B
16
J22-B
18
J22-B
17
J22-B
16
J22-B
15
J22-B
14
J22-B
13
J22-B
12
J22-B
11
J22-B
10
C
N
279- 2 S
IG
C
N
279- 3 S
.G
N
D
C
N
279- 1 5V
C
N
145-B
4 S
G
C
N
145-B
6 5V
C
N
145-B
5 P
S
44_S
IG
P
S
4
4
C
N
253- 2 S
IG
C
N
253- 3 S
.G
N
D
C
N
253- 1 5V
C
N
145-B
1 S
G
C
N
145-B
3 5V
C
N
145-B
2 P
S
18_S
IG
P
S
1
8
C
N
285- 2 S
IG
C
N
285- 3 S
.G
N
D
C
N
285- 1 5V
C
N
145-B
7 S
G
C
N
145-B
9 5V
C
N
145-B
8 P
S
49_S
IG
P
S
4
9
J22-B
1
J22-B
2
J22-B
3
J22-B
4
J22-B
5
J22-B
6
J22-B
7
J22-B
8
J22-B
9
J22-A
18
C
N
255- 2 S
IG
C
N
255- 3 S
.G
N
D
C
N
255- 1 5V
C
N
145-A
10 S
G
C
N
145-A
12 5V
C
N
145-A
11 P
S
23_S
IG
P
S
2
3
J22-A
12
J22-A
11
J22-A
10
J22-A
9
J22-A
8
J22-A
7
J22-A
7
J22-A
8
J22-A
9
J22-A
10
J22-A
11
J22-A
12
J15- 1
J15- 2
J15- 3
J15- 4
J15- 5
J15- 6
J15- 6
J15- 5
J15- 4
J15- 3
J15- 2
J15- 1
J14- 1
J14- 2
J14- 3
J14- 4
J14- 5
J14- 6
J14- 9
J14- 8
J14- 7
J14- 6
J14- 5
J14- 4
J14- 7
J14- 8
J14- 9
J14- 3
J14- 2
J14- 1
J12- 1
J12- 2
J12- 3
J12- 3
J12- 2
J12- 1
J22-A
13
J22-A
14
J22-A
15
J22-A
16
J22-A
17
C
N
292- 2 S
IG
C
N
292- 3 S
.G
N
D
C
N
292- 1 5V
C
N
145-A
16 S
G
C
N
145-A
18 5V
C
N
145-A
17 P
S
56_S
IG
P
S
5
6
C
N
256- 2 S
IG
C
N
256- 3 S
.G
N
D
C
N
256- 1 5V
C
N
145-A
7 S
G
C
N
145-A
9 5V
C
N
145-A
8 P
S
22_S
IG
P
S
2
2
J21- 1
J21- 2
J21- 3
J21- 4
J21- 5
J21- 6
J21- 6
J21- 5
J21- 4
J21- 3
J21- 2
J21- 1
P
S
7
J22-A
6
J22-A
5
J22-A
4
J22-A
3
J22-A
2
J22-A
1
C
N
242- 2 S
IG
C
N
242- 3 S
.G
N
D
C
N
242- 1 5V
C
N
145-A
13 S
G
C
N
145-A
15 5V
C
N
145-A
14 P
S
7_S
IG
29
E
n
tra
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c
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SDDB 1/2
Folding unit Horizontal conveyance Right angle conveyance
12345 6378293 &37!#: 63;#<::= !"# %&'()** +,(,-. /,).()0
b
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P
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C
6
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0
0
H/ :5;1<253 :2=<
6>?@A4 BC7D EC?3 *A9CD2AE
6//G 6/ 57283 @AC75 !H.
0! 'ED7CE93 9AE83>CE93 ?ADA7 !HF
0< QA72]AEDC4 9AE83>CE93 ?ADA7 WHF
0R 1A452EP 3ED7CE93 ?ADA7 =HF
0W 1A452EP 9AE83>CE93 ?ADA7 VHF
0= (2PTD CEP43 9AE83>CE93 ?ADA7 RHF
0" 1A452EP ?C2E M9CE C42PE?3ED ?ADA7 I17 VHF
0Y 1A452EP MJ@ M9CE C42PE?3ED 3X2D ?ADA7 =HF
0!R %8374C; ?ADA7 !HF
0!W 1A452EP ?C2E M9CE C42PE?3ED ?ADA7 I(7 "HF
0!Y !MD UA452EP @4C53 ?ADA7 "HF
0!N <E5 UA452EP @4C53 ?ADA7 "HF
0<V .J253 MTCUD ?ADA7 "HF
F*! S72HUA452EP 3X2D 94JD9T RHF
B6! 'ED7CE93 M3EMA7 !HF
B6< QA72]AEDC4 9AE83>CE93 M3EMA7 I! RHF
B6R QA72]AEDC4 9AE83>CE93 M3EMA7 I< WHF
B6V (2PTD CEP43 9AE83>CE93 M3EMA7 I! !HF
B6= (2PTD CEP43 9AE83>CE93 M3EMA7 I< <HF
B6" 1A452EP M3EMA7 I! YHF
B6Y 1A452EP ;CMMCP3 M3EMA7 NHF
B6N S72HUA452EP 3X2D M3EMA7 RHF
B6!: S72HUA452EP ;C;37 UJ44 M3EMA7 WHF
B6!! 6J@D7C> 3X2D M3EMA7 WHF
B6!< 6J@D7C> ;C;37 UJ44 M3EMA7 WHF
B6!" %8374C; TA?3 M3EMA7 !HF
B6!Y 1A452EP ?C2E M9CE C42PE?3ED TA?3 M3EMA7 I
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B6!N 1A452EP ?C2E M9CE C42PE?3ED TA?3 M3EMA7 I
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B6<: !MD UA452EP @4C53 TA?3 M3EMA7 I! YHF
B6<! !MD UA452EP @4C53 TA?3 M3EMA7 I< YHF
B6<< <E5 UA452EP @4C53 TA?3 M3EMA7 I! YHF
B6<R <E5 UA452EP @4C53 TA?3 M3EMA7 I< YHF
B6<W 1A452EP 3X2D TA?3 M3EMA7 NHF
B6W< 17AED 5AA7 M3EMA7 I(D RHF
B6WR 17AED 5AA7 M3EMA7 I*D RHF
B6WW 1A452EP M3EMA7 I< NHF
B6W= .J253 MTCUD TA?3 M3EMA7 NHF
B6WN 1A452EP ?C2E M9CE C42PE?3ED TA?3 M3EMA7 I
17<
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B6V= 1A452EP MJ@ M9CE C42PE?3ED TA?3 M3EMA7 YHF
B6=: 1A452EP 3ED7CE93 M3EMA7 YHF
6/! 'ED7CE93 PCD3 MA43EA25 !HF
6/< (2PTD CEP43 9AE83>CE93 PCD3 MA43EA25 !HF
6/R QA72]AEDC4 9AE83>CE93 PCD3 MA43EA25 WHF
6/W (A4437 7343CM3 MA43EA25 IW WHF
6/V (A4437 7343CM3 MA43EA25 I! <HF
6/= (A4437 7343CM3 MA43EA25 I< <HF
6/" (A4437 7343CM3 MA43EA25 IR "HF
6/Y 1A452EP JE2D 4A9K MA43EA25 <HF
!"# %&'()** +,(,-. /,).()0 12345 6378293 &37!#: 63;#<::=
b
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h
u
b

P
R
O

C
6
5
0
0 !"#9A H/ 98?
10
A
B
C
D
E
F
G
H
I
A
B
C
D
E
F
G
H
I
11 12 13 14 15 16 17 18
10 11 12 13 14 15 16 17 18
C
N
101-1 24V
C
N
101-2 24V
C
N
101-3 24V
C
N
101-4 P
.G
N
D
C
N
101-5 P
.G
N
D
C
N
101-6 P
.G
N
D
C
N
162-1 24V
C
N
162-2 24V
C
N
162-3 24V
C
N
162-4 P
.G
N
D
C
N
162-5 P
.G
N
D
C
N
162-6 P
.G
N
D
C
N
163-1 24V
C
N
163-2 24V
C
N
163-3 24V
C
N
163-4 P
.G
N
D
C
N
163-5 P
.G
N
D
C
N
163-6 P
.G
N
D
C
N
170-10 LE
D
7
C
N
170- 9 LE
D
6
C
N
170- 8 LE
D
5
C
N
170- 4 LE
D
3
C
N
170- 3 LE
D
2
C
N
170- 2 LE
D
1
C
N
170-11 LE
D
8
C
N
170- 7 5V
C
N
170- 5 LE
D
4
C
N
170- 1 5V
C
N
170- 6 N
C
C
N
170-12 N
C
C
N
100-2 5V
C
N
100-1 5V
C
N
100-3 S
.G
N
D
C
N
100-4 S
.G
N
D
C
N
166-1 T
R
I/M
1_D
R
V
1
C
N
166-2 T
R
I/M
1_D
R
V
2
C
N
166-3 T
R
I/M
2_D
R
V
1
C
N
166-4 T
R
I/M
2_D
R
V
2
C
N
167-1 T
R
I/M
3_D
R
V
1
C
N
167-2 T
R
I/M
3_D
R
V
2
C
N
168-2 T
R
I_S
T
A
R
T
C
N
168-5 T
R
I_E
N
D
C
N
168-10 S
G
C
N
168-1 S
G
C
N
168-3 5V
C
N
168-4 S
G
C
N
168-6 5V
C
N
168-7 S
G
C
N
168-8 T
R
I_U
P
C
N
168-9 5V
C
N
168-11 T
R
I_D
O
W
N
C
N
168-12 5V
C
N
168-13 S
G
C
N
168-14 K
C
IN
_72
C
N
168-15 5V
C
N
164-1 S
T
A
/R
_D
R
V
1
C
N
164-2 S
T
A
/R
_D
R
V
2
C
N
164-3 S
T
A
/L_D
R
V
1
C
N
164-5 C
LI/R
_D
R
V
1
C
N
164-6 C
LI/R
_D
R
V
2
C
N
164-7 C
LI/L_D
R
V
1
C
N
164-4 S
T
A
/L_D
R
V
2
C
N
164-8 C
LI/L_D
R
V
2
C
N
165- 1 5V
C
N
165- 2 5V
C
N
165- 3 S
G
C
N
165- 4 S
G
C
N
165- 5 S
T
A
/R
_LO
W
C
N
165- 6 S
T
A
/R
_H
P
_IN
C
N
165- 7 C
LI/R
_T
IM
C
N
165- 8 5V
C
N
165- 9 5V
C
N
165-10 S
G
C
N
165-11 S
G
C
N
165-13 S
T
A
/L_H
P
_IN
C
N
165-14 C
LI/L_T
IM
C
N
165-12 S
T
A
/L_LO
W
J29- 1
J29- 2
J29- 3
J29- 4
J29- 5
J29- 6
J29- 7
J29- 8
J29- 9
J29-10
J29-11
J29-12
C
N
214- 6
C
N
214- 5
C
N
214- 4
C
N
214- 3
C
N
214- 2
C
N
214- 1
C
N
215- 6
C
N
215- 5
C
N
215- 4
C
N
215- 3
C
N
215- 2
C
N
215- 1
C
N
154- 4 M
15_D
R
V
_A
/
C
N
154- 6 M
15_D
R
V
_B
/
C
N
214- 2 C
O
M
C
N
214- 1 C
O
M
C
N
214- 3 A
C
N
214- 4 A
/
C
N
214- 5 B
C
N
214- 6 B
/
M
1
5
C
N
154- 1 24V
C
N
154- 2 24V
C
N
154- 3 M
15_D
R
V
_A
C
N
154- 5 M
15_D
R
V
_B
C
N
154- 10 M
16_D
R
V
_A
/
C
N
154- 12 M
16_D
R
V
_B
/
C
N
215- 1 C
O
M
C
N
215- 2 C
O
M
C
N
215- 3 A
C
N
215- 4 A
/
C
N
215- 5 B
C
N
215- 6 B
/
M
1
6
C
N
154- 7 24V
C
N
154- 8 24V
C
N
154- 9 M
16_D
R
V
_A
C
N
154- 11 M
16_D
R
V
_B
J29-12
J29-11
J29- 9
J29- 8
J29- 7
J29- 6
J29- 5
J29- 4
J29- 3
J29- 2
J29- 1
J29-10
J30- 1
J30- 2
J30- 3
J30- 4
J30- 5
J30- 6
J30- 7
J30- 8
M
2
0
C
N
155- 3 M
20_D
R
V
_1
C
N
155- 4 M
20_D
R
V
_2
M
2
1
C
N
155- 5 M
21_D
R
V
_1
C
N
155- 6 M
21_D
R
V
_2
M
2
6
C
N
155- 7 M
26_D
R
V
_1
C
N
155- 8 M
26_D
R
V
_2
M
1
1
C
N
155- 1 M
11_D
R
V
_1
C
N
155- 2 M
11_D
R
V
_2
J30- 6
J30- 5
J30- 4
J30- 3
J30- 2
J30- 1
J30- 8
J30- 7
J44- 1
J44- 2
J44- 3
J44- 3
J44- 2
J44- 1
C
N
262- 2 S
IG
C
N
262- 3 S
.G
N
D
C
N
262- 1 5V
C
N
153-A
1 S
G
C
N
153-A
3 5V
C
N
153-A
2 P
S
27_S
IG
P
S
2
7
J28-A
18
J28-A
17
J28-A
16
J28-A
1
J28-A
2
J28-A
3
J27- 1
J27- 2
J27- 3
J27- 3
J27- 2
J27- 1
J 7- 1
J 7- 2
J 7- 3
J 7- 3
J 7- 2
J 7- 1
J13- 1
J13- 2
J13- 3
J13- 3
J13- 2
J13- 1
C
N
263- 2 S
IG
C
N
263- 3 S
.G
N
D
C
N
263- 1 5V
C
N
153-A
13 S
G
C
N
153-A
15 5V
C
N
153-A
14 P
S
28_S
IG
P
S
2
8
C
N
264- 2 S
IG
C
N
264- 3 S
.G
N
D
C
N
264- 1 5V
C
N
153-A
4 S
G
C
N
153-A
6 5V
C
N
153-A
5 P
S
29_S
IG
P
S
2
9
C
N
267- 2 S
IG
C
N
267- 3 S
.G
N
D
C
N
267- 1 5V
C
N
153-A
16 S
G
C
N
153-A
18 5V
C
N
153-A
17 P
S
32_S
IG
P
S
3
2
C
N
273- 2 S
IG
C
N
273- 3 S
.G
N
D
C
N
273- 1 5V
C
N
153-A
7 S
G
C
N
153-A
9 5V
C
N
153-A
8 P
S
38_S
IG
P
S
3
8
C
N
274- 2 S
IG
C
N
274- 3 S
.G
N
D
C
N
274- 1 5V
C
N
153-A
10 S
G
C
N
153-A
12 5V
C
N
153-A
11 P
S
39_S
IG
P
S
3
9
J28-A
15
J28-A
14
J28-A
13
J28-A
12
J28-A
11
J28-A
10
J28-A
9
J28-A
8
J28-A
7
J28-A
6
J28-A
5
J28-A
4
J28-A
3
J28-A
2
J28-A
1
J28-A
4
J28-A
5
J28-A
6
J28-A
7
J28-A
8
J28-A
9
J28-A
10
J28-A
11
J28-A
12
J28-A
13
J28-A
14
J28-A
15
J28-A
16
J28-A
17
J28-A
18
C
N
260- 2 S
IG
C
N
260- 3 S
.G
N
D
C
N
260- 1 5V
C
N
153-B
4 S
G
C
N
153-B
6 5V
C
N
153-B
5 P
S
25_S
IG
P
S
2
5
J28-B
15
J28-B
14
J28-B
13
J28-B
4
J28-B
5
J28-B
6
C
N
248- 2 S
IG
C
N
248- 3 S
.G
N
D
C
N
248- 1 5V
C
N
153-B
1 S
G
C
N
153-B
3 5V
C
N
153-B
2 P
S
13_S
IG
P
S
1
3
J28-B
18
J28-B
17
J28-B
16
J28-B
1
J28-B
2
J28-B
3
C
N
261- 2 S
IG
C
N
261- 3 S
.G
N
D
C
N
261- 1 5V
C
N
153-B
7 S
G
C
N
153-B
9 5V
C
N
153-B
8 P
S
26_S
IG
P
S
2
6
J28-B
12
J28-B
11
J28-B
10
J28-B
7
J28-B
8
J28-B
9
J28-B
16
J28-B
17
J28-B
18
C
N
268- 3 S
.G
N
D
C
N
268- 1 5V
C
N
153-B
16 S
G
C
N
153-B
18 5V
C
N
153-B
17 P
S
33_S
IG
P
S
3
3
C
N
249- 2 S
IG
C
N
249- 3 S
.G
N
D
C
N
249- 1 5V
C
N
153-B
10 S
G
C
N
153-B
12 5V
C
N
153-B
11 P
S
14_S
IG
P
S
1
4
J28-B
9
J28-B
8
J28-B
7
J28-B
6
J28-B
5
J28-B
4
J28-B
3
J28-B
2
J28-B
1
J28-B
10
J28-B
11
J28-B
12
J28-B
13
J28-B
14
J28-B
15
C
N
265- 2 S
IG
C
N
265- 3 S
.G
N
D
C
N
265- 1 5V
C
N
153-B
13 S
G
C
N
153-B
15 5V
C
N
153-B
14 P
S
30_S
IG
P
S
3
0
C
N
268- 2 S
IG
J31- 9
J31- 3
J31- 2
J31- 1
J31- 1
J31- 2
J31- 3
J31- 4
J31- 5
J31- 6
J31- 9
J31- 8
J31- 7
J31- 6
J31- 5
J31- 4
J31- 7
J31- 8
C
N
210- 1 D
R
V
1
C
N
210- 2 D
R
V
2
C
N
219- 1 D
R
V
1
C
N
219- 2 D
R
V
2
C
N
220- 2 D
R
V
2
C
N
220- 1 D
R
V
1
C
N
225- 1 D
R
V
1
C
N
225- 2 D
R
V
2
C
N
156-A
4 M
10_D
R
V
_A
/
C
N
156-A
6 M
10_D
R
V
_B
/
C
N
209- 5 C
O
M
C
N
209- 2 C
O
M
C
N
209- 1 A
C
N
209- 3 A
/
C
N
209- 4 B
C
N
209- 6 B
/
M
1
0
C
N
156-A
1 24V
C
N
156-A
2 24V
C
N
156-A
3 M
10_D
R
V
_A
C
N
156-A
5 M
10_D
R
V
_B
C
N
156-A
7 N
C
C
N
208- 9 C
O
M
C
N
208- 3 C
O
M
C
N
208- 1 A
C
N
208- 5 A
/
C
N
208- 7 B
C
N
208-11 B
/
C
N
208- 2 N
C
C
N
208- 4 N
C
C
N
208- 6 N
C
C
N
208- 8 N
C
C
N
208-10 N
C
M
9
C
N
156-B
7 N
C
C
N
156-B
1 24V
C
N
156-B
2 24V
C
N
156-B
3 M
9_D
R
V
_A
C
N
156-B
4 M
9_D
R
V
_A
/
C
N
156-B
5 M
9_D
R
V
_B
C
N
156-B
6 M
9_D
R
V
_B
/
J26- 13
J26- 13
J26- 12
J26- 11
J26- 10
J26- 9
J26- 8
J26- 7
J26- 6
J26- 5
J26- 4
J26- 3
J26- 2
J26- 1
J26- 1
J26- 2
J26- 3
J26- 4
J26- 5
J26- 6
J26- 7
J26- 8
J26- 9
J26- 10
J26- 11
J26- 13
C
N
158- 4 M
17_D
R
V
_A
/
C
N
158- 6 M
17_D
R
V
_B
/
C
N
216- 5 C
O
M
C
N
216- 2 C
O
M
C
N
216- 4 A
C
N
216- 6 A
/
C
N
216- 3 B
C
N
216- 1 B
/
M
1
7
C
N
152-A
4 M
22_D
R
V
_A
/
C
N
152-A
6 M
22_D
R
V
_B
/
C
N
221- 2 C
O
M
C
N
221- 5 C
O
M
C
N
221- 1 A
C
N
221- 3 A
/
C
N
221- 4 B
C
N
221- 6 B
/
M
2
2
C
N
152-B
4 M
12_D
R
V
_A
/
C
N
152-B
6 M
12_D
R
V
_B
/
C
N
211- 2 C
O
M
C
N
211- 5 C
O
M
C
N
211- 1 A
C
N
211- 3 A
/
C
N
211- 4 B
C
N
211- 6 B
/
M
1
2
C
N
158- 3 M
17_D
R
V
_A
C
N
158- 5 M
17_D
R
V
_B
C
N
158- 1 24V
C
N
158- 2 24V
C
N
152-A
1 24V
C
N
152-A
2 24V
C
N
152-A
3 M
22_D
R
V
_A
C
N
152-A
5 M
22_D
R
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_B
C
N
152-B
1 24V
C
N
152-B
2 24V
C
N
152-B
3 M
12_D
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_A
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N
152-B
5 M
12_D
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_B
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2
3
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N
150- 1 M
23_D
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_1
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N
150- 2 M
23_D
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_2
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N
222- 1 D
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1
C
N
222- 2 D
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2
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2
4
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N
150- 3 M
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_1
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N
150- 4 M
24_D
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_2
C
N
223- 1 D
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1
C
N
223- 1 D
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1
C
N
251- 2 S
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C
N
251- 3 S
.G
N
D
C
N
251- 1 5V
C
N
151-B
13 S
G
C
N
151-B
15 5V
C
N
151-B
14 P
S
16_S
IG
P
S
1
6
J17- 3
J17- 2
J17- 1
J17- 1
J17- 2
J17- 3
C
N
151-A
12 P
.G
N
D
C
N
151-A
15 M
5_LD
C
N
151-A
16 M
5_F
/R
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5
C
N
204- 1 5V
C
N
204- 4 C
LO
C
K
C
N
204- 6 LD
C
N
204- 8 P
.G
N
D
C
N
204-11 24V
C
N
151-A
14 M
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/L
C
N
151-A
18 M
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/S
C
N
151-A
13 P
.G
N
D
C
N
151-A
17 M
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LK
C
N
151-A
10 24V
C
N
151-A
11 24V
C
N
151-A
19 S
.G
N
D
C
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151-A
20 5V
C
N
204-10 24V
C
N
204- 9 P
.G
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C
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204- 7 H
/L
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204- 5 C
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/C
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204- 3 S
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/S
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204- 2 S
.G
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D
C
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250- 2 S
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250- 3 S
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C
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250- 1 5V
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151-A
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C
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151-A
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151-A
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15_S
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1
5
J37- 9
J37- 8
J37- 7
J37- 1
J37- 2
J37- 3
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269- 2 S
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C
N
269- 3 S
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C
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269- 1 5V
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151-A
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151-A
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34_S
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4
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J37- 6
J37- 5
J37- 4
J37- 4
J37- 5
J37- 6
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290- 2 S
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290- 3 S
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C
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290- 1 5V
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151-A
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151-A
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J37- 3
J37- 2
J37- 1
J37- 7
J37- 8
J37- 9
J35- 1
J35- 1
J35- 2
J35- 2
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291- 2 S
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C
N
291- 3 S
.G
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C
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291- 1 5V
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N
151-B
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C
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151-B
12 5V
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N
151-B
11 P
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55_S
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5
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C
N
272- 1 5V
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N
151-B
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C
N
151-B
6 5V
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N
151-B
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283- 2 S
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C
N
283- 3 S
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283- 1 5V
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151-B
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C
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151-B
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151-B
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4
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271- 2 S
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C
N
271- 3 S
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271- 1 5V
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272- 2 S
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J34- 12
J34- 11
J34- 10
J34- 9
J34- 8
J34- 7
J34- 6
J34- 5
J34- 4
J34- 3
J34- 2
J34- 1
J34- 1
J34- 2
J34- 3
J34- 4
J34- 5
J34- 6
J34- 7
J34- 8
J34- 9
J34- 10
J34- 11
J34- 12
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C
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151-B
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151-B
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151-B
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J36- 3
J36- 2
J36- 1
J36- 4
J36- 5
J36- 6
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297- 3 S
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297- 1 5V
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149-B
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149-B
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266- 2 S
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266- 3 S
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266- 1 5V
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270- 2 S
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270- 1 5V
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149-A
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275- 2 S
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275- 1 5V
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149-A
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281- 2 S
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281- 3 S
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281- 1 5V
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149-B
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293- 2 S
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239- 2 S
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J43- 3
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J43- 2
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J36- 1
J36- 2
J36- 3
J36- 6
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J45- 4
J45- 5
J45- 6
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SDDB 2/2
Bundle Saddle stitching
30 31 32
12345 6378293 &37!#: 63;#<::= !"# %&'()** +,(,-. /,).()0
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B6R= GJE543 ;73MM ?A83?3ED TA?3 M3EMA7 !VHF
B6R" GJE543 ;73MM TA?3 M3EMA7 !VHF
B6RY GJE543 C7? CMM2MD TA?3 M3EMA7 !!HF
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B6WY 697C;M ;73MM TA?3 M3EMA7 !=HF
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!"# %&'()** +,(,-. /,).()0 12345 6378293 &37!#: 63;#<::=
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P
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6
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0
0 !"#9" H/ >8?
1
J
K
L
M
N
O
P
Q
R
J
K
L
M
N
O
P
Q
R
2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9
16 8
12
17
18
C
N
190-1
2 1 3
11 13
9 7 15
C
N
190-6
C
N
190-3
C
N
190-2
C
N
190-5
C
N
190-4
C
N
192-1
C
N
192-5
4
C
N
192-2
C
N
192-3
C
N
192-4
C
N
192-7
C
N
192-6
C
N
192-8
5V SG 5V
10
14
19
20
C
N
191-1
5
C
N
191-6
C
N
191-3
C
N
191-2
C
N
191-5
C
N
191-4
6
SG
C
N
104-1 M
T
X
D
C
N
104-2 S
G
C
N
104-3 M
C
T
S
C
N
104-4 M
R
X
D
C
N
104-5 S
G
C
N
104-6 M
R
T
S
C
N
107-1 P
A
P
E
R
_O
U
T
C
N
107-2 S
G
C
N
107-3 S
G
C
N
107-4 5V
C
N
107-5 5V
C
N
111-1
C
N
111-2
C
N
103-3 S
G
C
N
103-4 P
G
C
N
103-5 P
G
C
N
103-1 24V
C
N
103-2 5V
C
N
103-6 F
G
C
N
112-2
C
N
108-1 5V
C
N
112-1
C
N
108-2 5V
C
N
105-3 M
R
X
D
C
N
105-2 S
G
C
N
105-5 S
G
C
N
105-4 M
C
T
S
C
N
105-6 M
T
X
D
C
N
108-3 S
G
C
N
108-5 P
A
P
E
R
_O
U
T
C
N
108-4 S
G
C
N
105-1 M
R
T
S
C
N
1-A
5 K
C
IN
_5
C
N
1-A
2 K
C
IN
_2
C
N
1-A
1 K
C
IN
_1
C
N
1-A
3 K
C
IN
_3
C
N
1-A
4 K
C
IN
_4
C
N
1-A
6 K
C
IN
_6
C
N
1-A
7 K
C
IN
_7
C
N
1-A
8 K
C
IN
_8
C
N
1-A
9 K
C
IN
_9
C
N
1-A
10 K
C
IN
_10
C
N
1-A
11 K
C
IN
_11
C
N
1-B
4 K
C
IN
_20
C
N
1-B
5 K
C
IN
_21
C
N
1-A
12 K
C
IN
_12
C
N
1-A
13 K
C
IN
_13
C
N
1-A
14 K
C
IN
_14
C
N
1-A
15 K
C
IN
_15
C
N
1-A
16 K
C
IN
_16
C
N
1-B
1 K
C
IN
_17
C
N
1-B
2 K
C
IN
_18
C
N
1-B
3 K
C
IN
_19
C
N
1-B
7 K
C
IN
_23
C
N
1-B
8 K
C
IN
_24
C
N
1-B
10 K
C
IN
_26
C
N
1-B
6 K
C
IN
_22
C
N
1-B
9 K
C
IN
_25
C
N
1-B
11 K
C
IN
_27
C
N
1-B
14 K
C
IN
_30
C
N
1-B
13 K
C
IN
_29
C
N
1-B
15 K
C
IN
_31
C
N
1-B
12 K
C
IN
_28
C
N
1-B
16 K
C
IN
_32
AC CODE
AC INRET
WIT
BLK FT1
FT2
6
5
4
3
1
2
8
7
10
9
18
17
20
19
15
16
3
4 2
1
NOISE FILTER
NF
FT3
FT4 FT6
FT5
WIT
BLK FT7
FT8
FT10
FT9 BLK FT11
WIT
FT12 BLK
FT14
FT13
CBR1
RL1
CBR2
C
N
2-A
10 K
C
O
U
T
_10
C
N
2-A
11 K
C
O
U
T
_11
C
N
2-A
20 K
C
O
U
T
_20
C
N
2-A
12 K
C
O
U
T
_12
C
N
2-A
13 K
C
O
U
T
_13
C
N
2-A
14 K
C
O
U
T
_14
C
N
2-A
15 K
C
O
U
T
_15
C
N
2-A
16 K
C
O
U
T
_16
C
N
2-A
17 K
C
O
U
T
_17
C
N
2-A
18 K
C
O
U
T
_18
C
N
2-A
19 K
C
O
U
T
_19
C
N
2-A
1 K
C
O
U
T
_1
C
N
2-A
2 K
C
O
U
T
_2
C
N
2-A
3 K
C
O
U
T
_3
C
N
2-A
4 K
C
O
U
T
_4
C
N
2-A
5 K
C
O
U
T
_5
C
N
2-A
6 K
C
O
U
T
_6
C
N
2-A
7 K
C
O
U
T
_7
C
N
2-A
8 K
C
O
U
T
_8
C
N
2-A
9 K
C
O
U
T
_9
C
N
3- 4 K
C
O
U
T
_44
C
N
3- 2 K
C
O
U
T
_42
C
N
3- 3 K
C
O
U
T
_43
C
N
3- 8 K
C
O
U
T
_48
C
N
3- 9 K
C
O
U
T
_49
C
N
3- 6 K
C
O
U
T
_46
C
N
3- 7 K
C
O
U
T
_47
C
N
3-12 K
C
O
U
T
_52
C
N
3-13 K
C
O
U
T
_53
C
N
3-10 K
C
O
U
T
_50
C
N
3-11 K
C
O
U
T
_51
C
N
3-16 K
C
O
U
T
_56
C
N
3- 1 K
C
O
U
T
_41
C
N
3-14 K
C
O
U
T
_54
C
N
3-15 K
C
O
U
T
_55
C
N
3- 5 K
C
O
U
T
_45
C
N
2-B
10 K
C
O
U
T
_30
C
N
2-B
11 K
C
O
U
T
_31
C
N
2-B
20 K
C
O
U
T
_40
C
N
2-B
12 K
C
O
U
T
_32
C
N
2-B
13 K
C
O
U
T
_33
C
N
2-B
14 K
C
O
U
T
_34
C
N
2-B
15 K
C
O
U
T
_35
C
N
2-B
16 K
C
O
U
T
_36
C
N
2-B
17 K
C
O
U
T
_37
C
N
2-B
18 K
C
O
U
T
_38
C
N
2-B
19 K
C
O
U
T
_39
C
N
2-B
1 K
C
O
U
T
_21
C
N
2-B
2 K
C
O
U
T
_22
C
N
2-B
3 K
C
O
U
T
_23
C
N
2-B
4 K
C
O
U
T
_24
C
N
2-B
5 K
C
O
U
T
_25
C
N
2-B
6 K
C
O
U
T
_26
C
N
2-B
7 K
C
O
U
T
_27
C
N
2-B
8 K
C
O
U
T
_28
C
N
2-B
9 K
C
O
U
T
_29
C
N
4-A
10 K
C
IN
_42
C
N
4-A
11 K
C
IN
_43
C
N
4-B
4 K
C
IN
_52
C
N
4-B
5 K
C
IN
_53
C
N
4-A
12 K
C
IN
_44
C
N
4-A
13 K
C
IN
_45
C
N
4-A
14 K
C
IN
_46
C
N
4-A
15 K
C
IN
_47
C
N
4-A
16 K
C
IN
_48
C
N
4-B
1 K
C
IN
_49
C
N
4-B
2 K
C
IN
_50
C
N
4-B
3 K
C
IN
_51
C
N
4-B
7 K
C
IN
_55
C
N
4-B
8 K
C
IN
_56
C
N
4-B
10 K
C
IN
_58
C
N
4-B
6 K
C
IN
_54
C
N
4-B
9 K
C
IN
_57
C
N
4-B
11 K
C
IN
_59
C
N
4-B
14 K
C
IN
_62
C
N
4-B
13 K
C
IN
_61
C
N
4-B
15 K
C
IN
_63
C
N
4-B
12 K
C
IN
_60
C
N
4-B
16 K
C
IN
_64
C
N
4-A
1 K
C
IN
_33
C
N
4-A
2 K
C
IN
_34
C
N
4-A
3 K
C
IN
_35
C
N
4-A
4 K
C
IN
_36
C
N
4-A
5 K
C
IN
_37
C
N
4-A
6 K
C
IN
_38
C
N
4-A
7 K
C
IN
_39
C
N
4-A
8 K
C
IN
_40
C
N
4-A
9 K
C
IN
_41
C
N
5-A
10 K
C
O
U
T
_66
C
N
5-A
11 K
C
O
U
T
_67
C
N
5-A
20 K
C
O
U
T
_76
C
N
5-A
12 K
C
O
U
T
_68
C
N
5-A
13 K
C
O
U
T
_69
C
N
5-A
14 K
C
O
U
T
_70
C
N
5-A
15 K
C
O
U
T
_71
C
N
5-A
16 K
C
O
U
T
_72
C
N
5-A
17 K
C
O
U
T
_73
C
N
5-A
18 K
C
O
U
T
_74
C
N
5-A
19 K
C
O
U
T
_75
C
N
5-A
1 K
C
O
U
T
_57
C
N
5-A
2 K
C
O
U
T
_58
C
N
5-A
3 K
C
O
U
T
_59
C
N
5-A
4 K
C
O
U
T
_60
C
N
5-A
5 K
C
O
U
T
_61
C
N
5-A
6 K
C
O
U
T
_62
C
N
5-A
7 K
C
O
U
T
_63
C
N
5-A
8 K
C
O
U
T
_64
C
N
5-A
9 K
C
O
U
T
_65
C
N
6- 2 K
C
O
U
T
_98
C
N
6- 3 K
C
O
U
T
_99
C
N
6- 1 K
C
O
U
T
_97
C
N
20-3 S
.G
N
D
C
N
20-1 5V
C
N
6- 4 K
C
O
U
T
_100
C
N
6- 5 K
C
O
U
T
_101
C
N
6- 6 K
C
O
U
T
_102
C
N
6- 7 K
C
O
U
T
_103
C
N
6- 8 K
C
O
U
T
_104
C
N
6- 9 K
C
O
U
T
_105
C
N
6-10 K
C
O
U
T
_106
C
N
6-11 K
C
O
U
T
_107
C
N
6-12 K
C
O
U
T
_108
C
N
6-13 K
C
O
U
T
_109
C
N
6-14 K
C
O
U
T
_110
C
N
6-15 K
C
O
U
T
_111
C
N
6-16 K
C
O
U
T
_112
C
N
9-A
1 5V
C
N
9-A
2 5V
C
N
9-A
3 N
S
W
1-1
C
N
9-A
4 N
S
W
1-2
C
N
9-A
5 N
S
W
1-4
C
N
9-A
6 N
S
W
1-8
C
N
9-A
7 N
S
W
2-1
C
N
9-A
8 N
S
W
2-2
C
N
9-A
9 N
S
W
2-4
C
N
9-A
10 N
S
W
2-8
C
N
9-A
11 N
S
W
3-1
C
N
9-A
12 N
S
W
3-2
C
N
9-A
13 N
S
W
3-4
C
N
9-A
14 N
S
W
3-8
C
N
9-A
15 N
S
W
4-1
C
N
9-A
16 N
S
W
4-2
C
N
9-A
17 N
S
W
4-4
C
N
9-A
18 N
S
W
4-8
C
N
9-A
19 N
S
W
5-1
C
N
9-A
20 N
S
W
5-2
C
N
16-1 S
Y
S
_S
IN
C
N
16-2 S
.G
N
D
C
N
16-5 S
.G
N
D
C
N
16-3 /S
Y
S
_R
T
S
C
N
16-4 S
Y
S
_S
O
U
T
C
N
16-6 /S
Y
S
_C
T
S
C
N
16-7 /P
A
P
E
R
O
U
T
_1
C
N
20-4 S
.G
N
D
C
N
20-2 5V
C
N
17-7 /P
A
P
E
R
O
U
T
_2
C
N
17-1 M
T
X
D
C
N
17-2 S
G
C
N
17-3 M
C
T
S
C
N
17-4 M
R
X
D
C
N
17-5 S
G
C
N
17-6 M
R
T
S
C
N
18-2 F
N
S
2_S
IN
C
N
18-1 /F
N
S
2_R
T
S
C
N
17-8 N
C
C
N
19-4 F
N
S
2_R
T
S
C
N
19-3 F
N
S
2_S
IN
C
N
19-2 N
C
(S
Y
S
_R
T
S
)
C
N
19-1 N
C
(S
Y
S
_S
IN
)
C
N
24-2 R
L1_P
.G
N
D
C
N
24-1 R
L1_C
O
N
T
C
N
5-B
10 K
C
O
U
T
_86
C
N
5-B
11 K
C
O
U
T
_87
C
N
5-B
20 K
C
O
U
T
_96
C
N
5-B
12 K
C
O
U
T
_88
C
N
5-B
13 K
C
O
U
T
_89
C
N
5-B
14 K
C
O
U
T
_90
C
N
5-B
15 K
C
O
U
T
_91
C
N
5-B
16 K
C
O
U
T
_92
C
N
5-B
17 K
C
O
U
T
_93
C
N
5-B
18 K
C
O
U
T
_94
C
N
5-B
19 K
C
O
U
T
_95
C
N
5-B
1 K
C
O
U
T
_77
C
N
5-B
2 K
C
O
U
T
_78
C
N
5-B
3 K
C
O
U
T
_79
C
N
5-B
4 K
C
O
U
T
_80
C
N
5-B
5 K
C
O
U
T
_81
C
N
5-B
6 K
C
O
U
T
_82
C
N
5-B
7 K
C
O
U
T
_83
C
N
5-B
8 K
C
O
U
T
_84
C
N
5-B
9 K
C
O
U
T
_85
C
N
7-A
10 K
C
IN
_74
C
N
7-A
11 K
C
IN
_75
C
N
7-B
8 K
C
IN
_84
C
N
7-B
9 K
C
IN
_85
C
N
7-A
12 K
C
IN
_76
C
N
7-B
1 K
C
IN
_77
C
N
7-B
2 K
C
IN
_78
C
N
7-B
3 K
C
IN
_79
C
N
7-B
4 K
C
IN
_80
C
N
7-B
5 K
C
IN
_81
C
N
7-B
6 K
C
IN
_82
C
N
7-B
7 K
C
IN
_83
C
N
7-B
11 K
C
IN
_87
C
N
7-B
12 K
C
IN
_88
C
N
7-B
10 K
C
IN
_86
C
N
7-A
1 K
C
IN
_65
C
N
7-A
2 K
C
IN
_66
C
N
7-A
4 K
C
IN
_68
C
N
7-A
5 K
C
IN
_69
C
N
7-A
6 K
C
IN
_70
C
N
7-A
7 K
C
IN
_71
C
N
7-A
8 K
C
IN
_72
C
N
7-A
9 K
C
IN
_73
C
N
7-A
3 K
C
IN
_67
C
N
10- 1 IR
Q
_4
C
N
10- 2 /IR
Q
_3
C
N
10- 3 /IR
Q
_1
C
N
14- 1 T
IM
E
_0
C
N
14- 2 T
IM
E
_1
C
N
14- 3 T
IM
E
_2
C
N
14- 4 T
IM
E
_3
C
N
14- 5 T
IM
E
_4
C
N
14- 6 T
IM
E
_5
C
N
14- 7 T
IM
E
_6
C
N
14- 8 T
IM
E
_7
C
N
14- 9 T
IM
E
_8
C
N
14-10 T
IM
E
_9
C
N
14-11 T
IM
E
_10
C
N
14-12 T
IM
E
_11
C
N
14-13 T
IM
E
_12
C
N
14-14 T
IM
E
_13
C
N
14-15 T
IM
E
_14
C
N
14-16 T
IM
E
_15
C
N
14-17 T
IM
E
_16
C
N
14-18 T
IM
E
_17
C
N
9-B
1 N
S
W
5-4
C
N
9-B
3 N
S
W
8
C
N
9-B
4 N
S
W
7
C
N
9-B
2 N
S
W
6
C
N
9-B
5 N
LE
D
0
C
N
9-B
6 N
LE
D
1
C
N
9-B
7 N
LE
D
2
C
N
9-B
8 N
LE
D
3
C
N
9-B
9 N
LE
D
4
C
N
9-B
10 N
LE
D
5
C
N
9-B
11 N
LE
D
6
C
N
9-B
12 N
LE
D
7
C
N
9-B
13 N
C
C
N
9-B
14 N
C
C
N
9-B
15 N
C
C
N
9-B
16 N
C
C
N
9-B
17 N
C
C
N
9-B
18 N
C
C
N
9-B
19 N
C
C
N
9-B
20 N
C
Power relay
Circuit breaker/1
Circuit breaker/2
To rear option
SDCB
To front option or main body
29
33
34
CN363- 2 S.GND
CN363- 3 START/STOP
CN363- 5 CW/CCW
CN363- 7 H/L
CN363- 9 P.GND
CN363-10 24V
M33
CN363-11 24V
CN363- 8 P.GND
CN363- 6 LD
CN363- 4 CLOCK
CN363- 1 NC
Trimmer paddle motor
J48-1
J48-2
J48-3
J48-4
J48-4 M
33_C
LK
J48-3 M
33_C
O
N
T
J48-2 M
33_LD
J48-1 M
33_F
R
C
N
106-4 P
G
C
N
106-1 24V
C
N
106-5 P
G
C
N
106-6 F
G
C
N
106-2 5V
C
N
106-3 S
G
C
N
106-4 P
G
C
N
106-1 24V
C
N
106-5 P
G
C
N
106-6 F
G
C
N
106-2 5V
C
N
106-3 S
G
C
N
12-8 M
33_F
R
C
N
12-7 M
33_LD
C
N
12-6 M
33_C
O
N
T
C
N
12-4 N
C
C
N
12-3 N
C
C
N
12-2 M
33_C
LK
C
N
12-1 N
C
C
N
12-5 N
C
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J
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O
P
Q
R
J
K
L
M
N
O
P
Q
R
10 11 12 13 14 15 16 17 18
10 11 12 13 14 15 16 17 18
CN195-1
CN195-2 CN195-4
CN195-3
21
23
25
26
22
24
27
28
C
N
351- 4 N
C
C
N
351- 8 5V
C
N
353-1 C
LI_S
D
_D
R
V
C
N
353-2 C
LI_S
D
_G
N
D
C
N
350- 5 M
O
T
O
R
_24V
C
N
352-1 C
LI_S
D
_D
R
V
C
N
352-2 C
LI_S
D
_G
N
D
C
N
350- 4 N
C
C
N
350- 8 5V
C
N
351-10 S
.G
N
D
C
N
351-12 S
.G
N
D
C
N
351- 1 S
T
A
_LO
W
C
N
351- 3 S
T
A
_H
P
C
N
351- 7 C
LIN
C
H
C
N
351- 9 5V
C
N
351- 5 M
O
T
O
R
_24V
C
N
351-11 M
O
T
O
R
_D
R
V
C
N
351- 2 N
C
C
N
351- 6 N
C
C
N
350- 2 N
C
C
N
350- 6 N
C
C
N
350-11 M
O
T
O
R
_D
R
V
C
N
350- 7 C
LIN
C
H
C
N
350- 3 S
T
A
_H
P
C
N
350- 1 S
T
A
_LO
W
C
N
350-12 S
.G
N
D
C
N
350-10 S
.G
N
D
C
N
350- 9 5V
12
14
11
13
21
22
25
26
27
28
23 24
ACSW
MS1 MS2
BLK
WIT
BLK
WIT
G/Y
G/Y
G/Y
WIT
BLK
WIT
BLK
WIT
BLK
CN188-1A
CN188-2A
CN188-1B
CN188-2B
CN189-1A
CN189-1B
CN189-2A
CN189-2B
WIT
BLK BLK
WIT
CN183-5
: Frame GND
CN183-1
: Line (H)
CN183-3
: Neutral (N)
CN180-8
:+V/24V
CN180-7
:+V/24V
CN180-5
:+V/24V
CN180-6
:+V/24V
CN180-1
:-V/PGND
CN180-2
:-V/PGND
CN180-4
:-V/PGND
CN180-3
:-V/PGND
CN181-5
:+V/24V
CN181-6
:+V/24V
CN181-7
:+V/24V
CN181-4
:-V/PGND
CN181-3
:-V/PGND
CN181-1
:-V/PGND
CN184-3
: Neutral (N)
CN181-2
:-V/PGND
CN184-5
: Frame GND
CN184-1
: Line (H)
CN182-3
:-V/PGND
CN182-1
:-V/PGND
CN182-7
:+V/24V
CN182-4
:-V/PGND
CN185-5
: Frame GND
CN185-1
: Line (H)
CN185-3
: Neutral (N)
CN182-8
:+V/24V
CN182-2
:-V/PGND
CN182-5
:+V/24V
CN182-6
:+V/24V
CN181-8
:+V/24V
J33- 1
- 2
- 3
- 5
- 4
- 8
- 7
- 6
- 9
-10
J33- 1
- 2
- 3
- 5
- 4
- 8
- 7
- 6
J32-14
-13
-12
-10
-11
- 7
- 8
- 9
- 5
- 6
- 2
- 3
- 4
- 1
J32- 1
- 2
- 3
- 5
- 4
- 8
- 7
- 6
-10
- 9
-13
-12
-11
-14
- 9
-10
C
N
370- 4 LE
D
2
C
N
370- 3 LE
D
3
C
N
370- 2 LE
D
4
C
N
370- 6 5V

C
N
370- 5 LE
D
1
C
N
370- 1 N
C

C
N
370- 4 LE
D
2
C
N
370- 3 LE
D
3
C
N
370- 2 LE
D
4
C
N
370- 6 5V

C
N
370- 5 LE
D
1
C
N
370- 1 N
C

J46-1
-2
-3
-4
-5
-6
-1 -2 -3 -4 -5 -6
C
N
2??- 1 5V
P
S
5
9
S
D
9
M
2
9
M
3
0
S
D
1
0
C
N
2??- 3 S
.G
N
D
C
N
2??- 2 S
IG
C
N
2??- 1 5V
P
S
5
3
C
N
2??- 3 S
.G
N
D
C
N
2??- 2 S
IG
C
N
2??- 1 5V
P
S
5
2
C
N
2??- 3 S
.G
N
D
C
N
2??- 2 S
IG
C
N
2??- 1 5V
P
S
5
1
C
N
2??- 3 S
.G
N
D
C
N
2??- 2 S
IG
C
N
2??- 1 5V
P
S
5
0
C
N
2??- 3 S
.G
N
D
C
N
2??- 2 S
IG
S
D
1
1
C
N
2??- 1 24V
C
N
2??- 2 D
R
V
C
N
2??- 1 24V
C
N
2??- 2 D
R
V
C
N
2??- 1 24V
C
N
2??- 2 D
R
V
M
3
1
M
3
2
S
ta
p
le
r m
o
to
r/L
t
T
rim
m
e
r b
la
d
e
h
o
m
e
s
e
n
s
o
r
T
rim
m
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r p
re
s
s
u
p
p
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r lim
it s
e
n
s
o
r
T
rim
m
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r b
o
a
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re
p
la
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m
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m
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r b
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a
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s
o
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n
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C
lin
c
h
e
r s
o
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n
o
id
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t
S
ta
p
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r m
o
to
r/R
t
C
lin
c
h
e
r s
o
le
n
o
id
/L
t
Front door switch/Rt Front door switch/Lt
JAMIB/1 JAMIB/2
Trimmer unit Stapler/Clincher
D
C
P
S
1
D
C
P
S
2
D
C
P
S
3
33
34
30 31 32
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SERVICE MANUAL
2006.09
Ver. 1.0
DF-609
Field Service
Revision history
AIter publication oI this service manual, the parts and mechanism may be subject to change Ior
improvement oI their perIormance.
ThereIore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, show to the leIt oI the revised section.
A number within represents the number oI times the revision has been made.
To indicate clearly a section revised, show in the lower outside section oI the corresponding
page.
A number within represents the number oI times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks Ior Ver. 3.0 only are shown with those Ior Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks Ior Ver. 2.0 are leIt as they are.
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2006/09 1.0 Issue oI the Iirst edition
Date Service manual Ver. Revision mark Descriptions oI revision
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F|e|d Serv|ce ver1.0 Sep.2006
CONTENTS
DF-609
OUTLINE
1. PRODOT SPEOlFlOATlONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
MAINTENANCE
2. PERlODlO lNSPEOTlON. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1 Ma|ntenance procedure of the paper feed|ng sect|on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1.1 Remov|ng/|nsta|||ng paper feed un|t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1.2 Rep|ac|ng p|ck-up ro||er/paper feed ro||er . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1.3 Rep|ac|ng separat|on ro||er . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.1.4 O|ean|ng t|m|ng sensor (PS302} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1.5 Remov|ng/re|nsta|||ng reg|strat|on ro||er cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.1.6 O|ean|ng reg|strat|on ro||er . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.1.7 O|ean|ng reg|strat|on sensor (PS301} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3. OTHERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.1 D|sassemb|y/reassemb|y parts ||st . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.2 D|sassemb|y/reassemb|y procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.2.1 Remov|ng/re|nsta|||ng DF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.2.2 Remov|ng/re|nsta|||ng front cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.2.3 Remov|ng/re|nsta|||ng rear cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.2.4 Remov|ng/re|nsta|||ng conveyance be|t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
ADJUSTMENT/SETTING
4. MEOHANlOA| ADJSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.1 Adjustment of the DF h|nge open|ng/c|os|ng ang|e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.1.1 Rep|acement of the h|nge adjustment brackets for 70 degrees and 40 degrees. . . . . . . . . . . . 17
4.1.2 Secur|ng the h|nge adjustment bracket at 90 degrees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
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F|e|d Serv|ce ver1.0 Sep.2006
B|ank page
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1. PRODOT SPEOlFlOATlONS
1
F|e|d Serv|ce ver1.0 Sep.2006
OUTLINE
1. PRODUCT SPECIFICATIONS
A. Type
B. Funct|ons
C. Or|g|na| type
Type Be|t conveyance type or|g|na| auto feeder
Or|g|na| s|ze A3, B4, A4, A4S, B5, B5S, A5, A5S, B6S
11 x 17, 8
1
/2 x 14, 8
1
/2 x 11, 8
1
/2 x 11S, 5
1
/2 x 8
1
/2, 5
1
/2 x 8
1
/2S
8
1
/2 x 13, 8
1
/4 x 13, 8
1
/8 x 13
1
/4, 8 x 13
8K, 16K, 16KS
Max. or|g|na| s|ze 297 x 431.8mm
M|n. or|g|na| s|ze 128 x 139.7mm
var|ous s|zes of paper can be accommodated
Paper type P|a|n paper H|gh qua||ty paper of 35 to 210 g/m
2
(s|ng|e s|de}
H|gh qua||ty paper of 50 to 210 g/m
2
(doub|e s|de}
Paper of |ess than 49g/m
2
: conveyed |n th|n paper mode
Paper of more than 129g/m
2
: conveyed |n th|ck paper
mode
Spec|a| paper Same as p|a|n paper. However, paper feed and convey-
ance performance are not guaranteed.
Recyc|ed paper, coarse paper, therma| paper, b|nd|ng-
ho|ed paper, user-def|ned paper, paper w|th smooth
surface, paper w|th rough surface, and paper w|th fo|ds
Fo||ow|ng types of spec|a| paper cannot be used.
OHP f||m, b|uepr|nt master paper, |abe| paper, off-set
master, bonded or|g|na|, h|gh qua||ty paper (paper
we|ght: |ess than 34g/m
2
or more than 211g/m
2
}
Paper cur| amount p to 10 mm w|th 5 or|g|na|s over|apped one another
a Our|ng: 10 mm or |ess
[1| Or|g|na|
Max. tray capac|ty 100 sheets (80g/m
2
paper}
15sat1c001na
[1]
a
1. PRODOT SPEOlFlOATlONS
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D. Mach|ne data
E. Ma|ntenance
F. Operat|ng env|ronment
Note
The |nformat|on here|n may be subject to change for |mprovement w|thout not|ce.
Scan speed
(8
1
/2 x 11}
S|ng|e-s|ded mode (|nc|ud|ng th|n-paper mode}: 39 sheets/m|n.
Doub|e-s|ded mode (|nc|ud|ng th|n-paper mode}: 26 sheets/m|n.
S|ng|e-s|ded mode (th|ck-paper mode}: 28 sheets/m|n.
Doub|e-s|ded mode (th|ck-paper mode}: 14 sheets/m|n.
Scann|ng system After the or|g|na| that |s conveyed on the be|t stops, the scanner moves and
scans the or|g|na|.
Power source 24/5v DO (supp||ed from the ma|n body}
Power consumpt|on Max. 60W or |ess
We|ght Approx. 14.5kg
D|mens|ons 588 (W} x 519 (D} x 135 (H} mm (Exc|ud|ng paper feed tray}
Ma|ntenance Same as the ma|n body.
Mach|ne serv|ce ||fe Same as the ma|n body.
Temperature 10 to 30 O
Hum|d|ty 10 to 80%RH (w|th no condensat|on}
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2. PERlODlO lNSPEOTlON
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F|e|d Serv|ce ver1.0 Sep.2006
MAINTENANCE
2. PERIODIC INSPECTION
Caut|on:
Be sure to unp|ug the power cord from the power out|et.
2.1 Ma|ntenance procedure of the paper feed|ng sect|on
2.1.1 Remov|ng/|nsta|||ng paper feed un|t
A. Procedure
1. Open the paper feed cover [1|
2. Re|ease the two |ocks [2|.
3. Turn the paper feed gu|de [4| |n the d|rect|on of the
arrow [5| wh||e push|ng |n the paper feed un|t [3|
to the paper feed cover [1| s|de, and remove the
paper feed gu|de [4| upward.
Note
When |nsta|||ng the paper feed gu|de, f|t the
three tabs [6] |n each pos|t|on|ng ho|e [7].
When |nsta|||ng the paper feed gu|de, be sure
to put the no paper detect|on actuator [8] so
that |t protrudes out of the paper feed gu|de
[4] as shown |n the f|gure on the |eft.
a052f2c001ca
[5] [1] [4] [3] [5]
[7] [6] [8]
[2] [2]
2. PERlODlO lNSPEOTlON
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4. Remove the screw [1| and remove the shaft
secur|ng p|ate [2|.
5. Remove the two O-c||ps [3|.
6. S||de the two bear|ngs [4| |nward, and remove the
paper feed un|t [5|.
Note
When remov|ng the paper feed un|t, be sure
not to damage the arm [2] w|th the shaft [1].
When |nsta|||ng the paper feed un|t, make
sure the arm [2] |s mounted on the shaft [1].
When |nsta|||ng the paper feed un|t, |nsert the
tab [3] under the cover p|ate [4] as shown |n
the f|gure.
7. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a052f2c002ca
[5]
[1]
[2]
[4] [3]
[3] [4]
a052f2c003ca
[4] [1] [3] [2]
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2. PERlODlO lNSPEOTlON
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2.1.2 Rep|ac|ng p|ck-up ro||er/paper feed ro||er
A. Per|od|ca||y rep|aced parts/cyc|e
Paper feed ro||er: Every 1,800,000 pr|nts (actua| rep|acement cyc|e: every 625,000 feed}
P|ck-up ro||er: Every 1,800,000 pr|nts (actua| rep|acement cyc|e: every 625,000 feed}
B. Procedure
1. Remove the paper feed un|t. (See P.3}
2. Remove the bear|ng [1|.
3. Remove the O-c||p [2|.
4. S||de the gear [1| |n the d|rect|on of the arrow [2|
and remove the p|n [3|. Then remove the gear [1|
and the be|t [4| |n the d|rect|on of the arrow [5|.
5. Remove the O-c||p [1|, then remove the gear [2|
and the p|n [3|.
Note
Be carefu| not to |ose the p|n [3] as |t may
drop off the shaft when remov|ng the gear [2].
a052f2c004ca
[1] [2]
a052f2c005ca
[5] [4] [2] [3] [1]
a052f2c006ca
[1] [2] [3]
2. PERlODlO lNSPEOTlON
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6. Remove the arm [1| and the p|n [2|.
Note
Be carefu| not to |ose the p|n [2] as |t may
drop off the shaft when remov|ng the arm [1].
7. Remove the O-c||p [1|, and remove the p|ck-up
ro||er assy [3| from the paper feed ro||er assy [2|.
8. Remove the O-c||p [1| and pu|| out the paper feed
ro||er [2| from the shaft to rep|ace |t w|th new one.
Note
When |nsta|||ng the paper feed ro||er, make
sure that the arrow mark [3] on the paper feed
ro||er |s fac|ng the gear [4].
a052f2c007ca
[2] [1]
a052f2c008ca
[2] [3] [1]
a052f2c009ca
[4] [2] [1]
[3]
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9. Remove the O-c||p [1|.
Note
Be carefu| not to |ose the p|n [2] as |t may
drop off the shaft when remov|ng the C-c||p
[1].
10. Remove the p|n [2| and remove the p|ck-up ro||er
[3|.
11. Remove the O-c||p [4|.
Note
Be carefu| not to |ose the p|n [5] as |t may
drop off the shaft when remov|ng the C-c||p
[4].
12. Remove the p|n [5| and remove the p|ck-up ro||er
[6|.
13. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a052f2c010ca
[1] [4]
[6]
[2]
[3]
[5]
2. PERlODlO lNSPEOTlON
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2.1.3 Rep|ac|ng separat|on ro||er
A. Per|od|ca||y rep|aced parts/cyc|e
Separat|on ro||er: Every 1,800,000 pr|nts (actua| rep|acement cyc|e: every 625,000 feed}
B. Procedure
1. Open the paper feed cover [1|
2. Push the two tabs [2| |nward to re|ease the |ock
and remove the separat|on un|t cover.
3. P|nch both ends of the ro||er shaft and ra|se the
separat|on ro||er [1| stra|ght up.
[2]
[1]
[2]
a052f2c011ca
[1]
a052f2c012ca
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2. PERlODlO lNSPEOTlON
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F|e|d Serv|ce ver1.0 Sep.2006
4. Remove the separat|on un|t [1| and rep|ace |t w|th
a new one.
5. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
2.1.4 C|ean|ng t|m|ng sensor (PS302|
A. Per|od|ca||y c|eaned parts/cyc|e
T|m|ng sensor (PS302}: Every 200,000 pr|nts
B. Procedure
1. Secure the h|nge adjustment bracket at 90
degrees. (See P.17}
2. Open the DF [1| vert|ca||y.
3. Remove the two screws [2| and open the meta|
frame [3| |n the d|rect|on of the arrow [4|.
Note
The two screws [2] are d|fferent from each
other, so try not to m|x them up.
4. O|ean the t|m|ng sensor (PS302} through the ho|e
[5| w|th a b|ower brush or a s|m||ar too|.
[1]
a052f2c013ca
a052f2c014ca
[2] [4] [5] [3] [1] [2]
2. PERlODlO lNSPEOTlON
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2.1.5 Remov|ng/re|nsta|||ng reg|strat|on ro||er cover
A. Procedure
1. Open the paper feed cover [1|
2. Ra|se the paper feed tray [2| stra|ght up.
3. Remove the four screws [3| and remove the reg|s-
trat|on ro||er cover [4|.
4. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
2.1.6 C|ean|ng reg|strat|on ro||er
A. Per|od|ca||y c|eaned parts/cyc|e
Reg|strat|on ro||er: Every 200,000 pr|nts
B. Procedure
1. Remove the reg|strat|on ro||er cover. (See P.10}
2. Soak cotton waste w|th a|coho| and w|pe the
three reg|strat|on ro||ers [1| w|th |t.
[2]
[3]
[1] [4]
[3]
a052f2c015ca
[1]
a052f2c016ca
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2.1.7 C|ean|ng reg|strat|on sensor (PS301|
A. Per|od|ca||y c|eaned parts/cyc|e
Reg|strat|on sensor: Every 200,000 pr|nts
B. Procedure
1. Remove the reg|strat|on ro||er cover. (See P.10}
2. O|ean the reg|strat|on sensor (PS301} [1| w|th a
b|ower brush or a s|m||ar too|.
[1]
a052f2c017ca
3. OTHERS
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3. OTHERS
3.1 D|sassemb|y/reassemb|y parts ||st
No. Sect|on Part name Reference page
1 Ma|n body DF P.13
2 Oover sect|on Front cover P.15
3 Rear cover P.15
4 Oonveyance sect|on Oonveyance be|t un|t P.16
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3. OTHERS
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3.2 D|sassemb|y/reassemb|y procedures
Caut|on:
Be sure to unp|ug the power cord from the power out|et.
3.2.1 Remov|ng/re|nsta|||ng DF
Note
Before remov|ng the DF, be sure to secure the h|nge adjustment bracket of the DF at 90 degrees.
When remov|ng the parts from the scanner sect|on w|th the DF opened, secure the h|nge adjust-
ment bracket at 90 degrees as we||. Not do|ng so may deform the meta| frame |n the DF |nsta||a-
t|on sect|on.
A. Procedure
1. D|sconnect the connector [1|.
2. Read the exp|anat|on be|ow and secure the two
h|nge adjustment brackets [2| at 90 degrees.
There are two types of the bracket |nsta||ed |n the
DF one for 70 degrees and the other for 40
degrees, and they can be d|st|ngu|shed by the
scratched number on each surface.
Brackets for 70 degrees: |oosen the four screws
[3| and s||de the two brackets [2| downward, and
then secure them w|th the four screws [3| aga|n.
Brackets for 40 degrees: Remove the four screws
[3|. Turn the two brackets [2| ups|de down and
re|nsta|| them to DF and secure the four screws [3|
aga|n.
[3]
[1]
[3]
[2]
a052f2c018ca
3. OTHERS
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3. Open the DF [1| vert|ca||y.
4. Remove the screw [2|.
5. Remove the two screws [3| and remove the meta|
p|ate [4|.
6. Ho|d|ng the DF [1|, s||de the two stoppers [2| to
d|sengage them from the ho|es [3|, and remove
the DF upward.
Note
When re|eas|ng the stoppers [2], be sure to
support the DF f|rm|y so as not to fa|| over
backward.
7. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
Note
After |nsta|||ng DF, perform the serv|ce mode
"ADF or|g|na| stop pos|t|on adjustment".
a052f2c019ca
[2] [3]
[4]
[1]
a052f2c020ca
[2]
[1]
[3]
[3] [2]
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3. OTHERS
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3.2.2 Remov|ng/re|nsta|||ng front cover
A. Procedure
1. Secure the h|nge adjustment bracket at 90
degrees. (See P.17}
2. Open the DF [1| and remove the two screws [2|.
3. After c|os|ng the DF [1|, open the paper feed
cover [3| and paper ex|t cover [4|.
Note
Be sure to c|ose the DF [1] gent|y s|nce the
front cover [5] |s not secured and |s unstab|e
at th|s moment.
Do not open the DF [1] w|th the paper ex|t
cover opened so as to avo|d the paper ex|t
cover [4] from be|ng damaged.
4. ||ft the front cover [5| a ||tt|e so that the tab [6| |s
re|eased through the ho|e [7|, and remove the
front cover [5|.
5. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
3.2.3 Remov|ng/re|nsta|||ng rear cover
A. Procedure
1. Open the paper feed cover [1| and the paper ex|t
cover [2|.
2. Remove the two screws [3|.
3. T||t the rear cover [4| |n the d|rect|on of the arrow
[5| and remove |t upward.
4. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a052f2c021ca
[2]
[5] [4] [3] [1]
[6] [7]
a052f2c022ca
[3] [1] [5] [4] [3] [2]
3. OTHERS
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3.2.4 Remov|ng/re|nsta|||ng conveyance be|t
Note
Do not touch, fo|d, or damage the be|t ro||er. If necessary, be sure to ho|d |t w|th|n the range of
20mm from each end of the be|t |n sub-scann|ng d|rect|on.
A. Procedure
1. Secure the h|nge adjustment bracket at 90
degrees. (See P.17}
2. Open the DF [1| vert|ca||y.
3. S||de the two stoppers [3| |ocated on the upper
|nner s|de of the conveyance be|t un|t [2| to the
r|ght and remove them.
4. Pu|| out the upper part of the conveyance be|t un|t
|n the d|rect|on of the arrow [4|, and remove |t
upward.
Note
When |nsta|||ng the conveyance be|t un|t, be
sure to |nsta|| the ||nk|ng dr|ve be|t [5] |nto the
conveyance be|t un|t secure|y.
5. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
6. Remove the two screws [1|, and ra|se the ro||er
sect|on upward.
7. Remove the conveyance be|t.
8. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a052f2c023ca
[3] [3]
[4] [1] [2]
[5]
[1]
[1]
a052f2c024ca
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4. MEOHANlOA| ADJSTMENT
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ADJUSTMENT/SETTING
4. MECHANICAL ADJUSTMENT
4.1 Adjustment of the DF h|nge open|ng/c|os|ng ang|e
4.1.1 Rep|acement of the h|nge adjustment brackets for 70 degrees and 40 degrees
A. Procedure
1. Remove the four screws [1| and the two h|nge
adjustment brackets [2|.
There are two types of the bracket |nsta||ed |n the
DF one for 70 degrees and the other for 40
degrees, and they can be d|st|ngu|shed by the
scratched number on each surface.
2. lnsta|| two new h|nge adjustment brackets [2| and
t|ghten them w|th the four screws [1| secure|y.
[2]
[1]
a052f3c001ca
4. MEOHANlOA| ADJSTMENT
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4.1.2 Secur|ng the h|nge adjustment bracket at 90 degrees
A. Procedure
Note
When remov|ng the DF or remov|ng any parts
from the scanner sect|on w|th the DF opened,
be sure to secure the h|nge adjustment
brackets at 90 degrees. Not do|ng so may
deform the meta| frame |n the DF |nsta||at|on
sect|on.
1. To secure the h|nge adjustment brackets at 90
degrees, fo||ow e|ther of the steps be|ow.
There are two types of the bracket |nsta||ed |n the
DF one for 70 degrees and the other for 40
degrees, and they can be d|st|ngu|shed by the
scratched number on each surface.
Brackets for 70 degrees: |oosen the four screws
[1| and s||de the two brackets downward, and
then secure them w|th the four screws [1| aga|n.
Brackets for 40 degrees: Remove the four screws
[1|. Turn the two brackets [2| ups|de down and
re|nsta|| them to DF and secure the four screw [1|
aga|n.
2. When comp|eted, be sure to put the brackets
back to the or|g|na| state.
[1]
[1] [2]
[2]
a052f3c002ca
SERVICE MANUAL
2006.09
Ver. 1.0
PF-601/HT-504
Field Service
Revision history
AIter publication oI this service manual, the parts and mechanism may be subject to change Ior
improvement oI their perIormance.
ThereIore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, show to the leIt oI the revised section.
A number within represents the number oI times the revision has been made.
To indicate clearly a section revised, show in the lower outside section oI the correspond-
ing page.
A number within represents the number oI times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks Ior Ver. 3.0 only are shown with those Ior Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks Ior Ver. 2.0 are leIt as they are.
1
1
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2006/09 1.0 Issue oI the Iirst edition
Date Service manual Ver. Revision mark Descriptions oI revision
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CONTENTS
PF-601/HT-504
OUTLINE
1. PRODOT SPEOlFlOATlONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 PF-601 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 HT-504 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
MAINTENANCE
2. PERlODlO lNSPEOTlON. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1 Ma|ntenance procedure of the tray sect|on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1.1 Rep|ac|ng the P|ck-up rubber/paper feed ro||er . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1.2 Rep|ac|ng separat|on ro||er . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.1.3 Rep|ac|ng the paper feed c|utch (MO1/MO4} and the separat|on c|utch (MO2/MO5}. . . . . . . . . 13
2.2 Ma|ntenance procedure of the conveyance sect|on. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.2.1 Rep|ac|ng the vert|ca| conveyance c|utch/1 (MO7}, /2 (MO8}, and /3 (MO9} . . . . . . . . . . . . . . . 15
2.2.2 Rep|ac|ng the hor|zonta| conveyance c|utch/1 (MO10}, /2 (MO11},
and pre-reg|strat|on c|utch (MO12} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3. OTHERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1 D|sassemb|y/reassemb|y parts ||st . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.2 D|sassemb|y/reassemb|y procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.2.1 Remov|ng/|nsta|||ng the r|ght cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.2.2 Remov|ng/|nsta|||ng the rear cover/|t2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.2.3 Remov|ng/|nsta|||ng the rear cover/|t1 /Rt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.2.4 Remov|ng/re|nsta|||ng the front cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.2.5 Remov|ng/re|nsta|||ng the tray. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.2.6 Remov|ng/|nsta|||ng the ||ft w|re. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.2.7 Remov|ng/|nsta|||ng the paper ||ft motor/1 (M2} and /2 (M3} . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.2.8 Remov|ng/|nsta|||ng the vert|ca| conveyance un|ts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.2.9 Remov|ng/|nsta|||ng the hor|zonta| conveyance un|t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.2.10 Remov|ng/|nsta|||ng the mu|t| feed detect|on board (MFDTB/R and /S} . . . . . . . . . . . . . . . . . . . 39
ADJUSTMENT/SETTING
4. MEOHANlOA| ADJSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
4.1 Paper feed p|ck-up amount adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
4.2 P|ck-up ro||er he|ght adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
4.3 Separat|on pressure adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
4.4 ||ft p|ate hor|zonta| adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4.5 Hor|zonta| adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
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1. PRODOT SPEOlFlOATlONS
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OUTLINE
1. PRODUCT SPECIFICATIONS
1.1 PF-601
A. Type
B. Funct|ons
C. Paper type
*1 A5 and A6S are fed on|y from the tray/5.
D. Ma|ntenance
E. Mach|ne data
F. Operat|ng env|ronment
Type Front |oad|ng type two-tray paper feeder
Number of trays Two trays (A|| trays un|versa|}
Tray capac|ty 6,000 sheets (80 g/m
2
standard paper} = 3,000 sheets x 2 trays
Paper s|ze SRA3, A3, B4, SRA4, SRA4S, A4, A4S, B5, B5S, A5
*1
, B6S, A6S
*1
13 x 19, 12 x 18, 11 x 17, 8
1
/2 x 14, 8
1
/2 x 11, 8
1
/2 x 11S
8
1
/2 x 13, 8
1
/4 x 13, 8
1
/8 x 13
1
/4, 8 x 13
8K, 16K, 16KS
Tab paper (A4, 8
1
/2 x 11}
Oustom paper (Max. 330 x 487mm, M|n. 100 x 148 mm}
App||cab|e paper P|a|n paper, h|gh qua||ty paper, coated paper
Paper we|ght Tray/4 64 to 256g/m
2
Tray/5 64 to 300g/m
2
Ma|ntenance Same as the ma|n body.
Mach|ne serv|ce ||fe Same as the ma|n body.
Power source 24/12/5vDO, 200 to 240vAO (supp||ed both from the ma|n body}
Max|mum power consump-
t|on
DO: 90W or |ess, AO: 100W or |ess
D|mens|ons 947 (W} x 750 (D} x 1045 (H} mm
We|ght Approx. 170kg
Temperature 10 to 30O
Hum|d|ty 10 to 80%RH (w|th no condensat|on}
1. PRODOT SPEOlFlOATlONS
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1.2 HT-504
A. Type
B. Ma|ntenance
C. Mach|ne data
*1 North Amer|ca mode|: Supp||ed from the ma|n body.
Europe mode|: Supp||ed from externa|.
D. Operat|ng env|ronment
Type Fan heater type dehum|d|f|er heater
Mach|ne serv|ce ||fe Same as the ma|n body.
Power source 24/5vDO (supp||ed from the ma|n body}, 200 to 240vAO
*1
Max|mum power consump-
t|on
DO: 6W or |ess, AO: 580W or |ess
D|mens|ons Dehum|d|f|er fan heater un|t: 197 (W} x 82 (D} x 293 (H} mm
Power supp|y un|t: 121 (W} x 80 (D} x 160 (H} mm
We|ght Dehum|d|f|er fan heater un|t: Approx. 1.5kg/1 un|t
Power supp|y un|t: Approx. 0.9kg
Temperature 10 to 30O
Hum|d|ty 10 to 80%RH (w|th no condensat|on}
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MAINTENANCE
2. PERIODIC INSPECTION
2.1 Ma|ntenance procedure of the tray sect|on
Caut|on:
Be sure to unp|ug the power cord from the power out|et.
Note
The rep|acement procedures for the p|ck-up ro||er, paper feed ro||er, and the separat|on ro||er |n
tray/4 are the same for those |n tray/5. The exp|anat|on here |s made by the examp|e of tray/4.
After the |nsta||at|on |s comp|eted, rotate the p|ck-up ro||er |n the paper feed d|rect|on (c|ockw|se
as seen from the front s|de| to see |f the paper feed ro||er rotates smooth|y. The rotat|on |s
restr|cted on|y |n the paper feed d|rect|on (c|ockw|se as seen from the front s|de| and be carefu|
not to rotate the ro||er counterc|ockw|se.
The or|entat|on of the p|ck-up ro||er assy and the separat|on ro||er assy |n the ma|n un|t d|ffers
from that of the ro||ers |n the PF.
2. PERlODlO lNSPEOTlON
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2.1.1 Rep|ac|ng the P|ck-up rubber/paper feed ro||er
A. Per|od|ca||y rep|aced parts/cyc|e
P|ck-up rubber: Every 600,000 pr|nts (actua| rep|acement cyc|e: every 300,000 feed}
Paper feed ro||er: Every 600,000 pr|nts (actua| rep|acement cyc|e: every 300,000 feed}
B. Procedure
Note
The appearance of the co||ars |s the same for the paper feed ro||er and the separat|on ro||er. How-
ever, the co||ar of the paper feed ro||er has a one-way mechan|sm |ns|de, be sure not to m|x up
these two ro||ers.
1. Open the front door [1|.
2. Open the vert|ca| conveyance un|t gu|de p|ate [2|
(Tray/4 on|y}.
3. lnsert a screwdr|ver or a s|m||ar too| |nto the ho|e
[3|, ||ft up the tray |ock |ever [4| s||ght|y, and pu|| out
the tray [5|.
a03xf2c001ca
[1] [2]
[3]
[4]
[5]
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Note
Do not pu|| out tray [1] a|| the way. Ho|d tray
[1] so that the stopper [3] on the |eft s|de of
the tray pushed |n, and make the p|ck-up
ho|der assy [2] p|aced hor|zonta||y (paper
feed pos|t|on|.
a03xf2c002ca
[3]
[2] [1]
2. PERlODlO lNSPEOTlON
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4. Rotate the p|ck-up ro||er [1| |n the d|rect|on of the
arrow (c|ockw|se as seen from the front s|de} and
br|ng the coup||ng [2| to the |engthw|se d|rect|on.
Note
Be sure not to rotate the p|ck-up ro||er
aga|nst the d|rect|on of the arrow forc|b|y, as
the ro||er |s des|gned not to rotate |n that
d|rect|on.
5. Remove the two O-c||ps [3|.
6. Remove the bear|ng/Fr [4|.
7. Move the bear|ng/Rr [5| to the rear s|de.
Note
When |nsta|||ng the bear|ng, ho|d down the
meta| p|ate [6] of the p|ck-up ro||er assy
s||ght|y, and |nsert the f|at part [7] of the bear-
|ng/Rr [5] wh||e keep|ng |t hor|zonta||y |nto the
notch [8] of the meta| p|ate. Then, |nsert the
bear|ng/Fr [4] |n the same manner.
a03xf2c003ca
[7]
[3]
[5] [4]
[2] [1]
[5] [6] [8]
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8. Ho|d the p|ck-up ro||er assy [1| by hand and ||ft
and t||t the paper feed ro||er [3| so that |t rotates on
the shaft [2| of the p|ck-up ro||er to remove |t from
both the notch of the bear|ng [4| and the coup||ng
[5|.
Note
When remov|ng the p|ck-up ro||er assy [1], be
carefu| not to damage the sensor [6] w|th the
meta| p|ate.
a03xf2c004ca
[3]
[5] [1]
[2]
[6]
[4]
2. PERlODlO lNSPEOTlON
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9. Remove the p|ck-up ro||er shaft [2| from the arm
[1| of the paper feed gu|de p|ate and remove the
p|ck-up ro||er assy [3|.
10. Remove the O-c||p [1|, pu|| out the shaft [2|, and
remove the p|ck-up ro||er [3|.
11. Remove the p|ck-up rubber from the p|ck-up
ro||er.
12. Rep|ace the p|ck-up rubber.
a03xf2c005ca
[3]
[1] [2]
[2] [3] [1]
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13. Remove the O-c||p [1| and remove the bear|ng [2|.
14. S||de the bear|ng [3| and remove the paper feed
ro||er [4| together w|th the shaft [5|.
15. Remove the actuator [2| from the shaft [1|.
16. Remove the O-c||p [3| and pu|| out the paper feed
ro||er [4| from the co||ar [5|.
17. Rep|ace the paper feed ro||er.
Note
The appearance of the co||ars |s the same for
the paper feed ro||er and the separat|on ro||er.
However, the co||ar [1] of the paper feed ro||er
has a one-way mechan|sm |ns|de wh||e the
co||ar [2] of the separat|on ro||er has no one-
way mechan|sm, be sure not to m|x up these
two ro||ers.
18. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[3] [5] [4] [1] [2]
a03xf2c007ca
[3] [5] [4] [1] [2]
a03xf2c008ca
a03xf2c009ca
[2] [1]
2. PERlODlO lNSPEOTlON
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2.1.2 Rep|ac|ng separat|on ro||er
A. Per|od|ca||y rep|aced parts/cyc|e
Separat|on ro||er: Every 600,000 pr|nts (actua| rep|acement cyc|e: every 300,000 feed}
B. Procedure
Note
The appearance of the co||ars |s the same for the paper feed ro||er and the separat|on ro||er. How-
ever, the co||ar of the paper feed ro||er has a one-way mechan|sm |ns|de, be sure not to m|x up
these two ro||ers.
1. Open the front door [1|.
2. Open the vert|ca| conveyance un|t gu|de p|ate [2|
(Tray/4 on|y}.
3. lnsert a screwdr|ver or a s|m||ar too| |nto the ho|e
[3|, ||ft up the tray |ock |ever [4| s||ght|y, and pu|| out
the tray [5|.
a03xf2c010ca
[1] [2] [5]
[3]
[4]
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4. Remove two screws [1|.
5. D|sengage the coup||ng p|n [4| from the jo|nt [5|
wh||e press|ng down the meta| p|ate [3| of the sep-
arat|on ro||er assy [2|, and remove the separat|on
ro||er assy [2|.
Note
When |nsta|||ng the separat|on ro||er assy,
press down the meta| p|ate [3] of the separa-
t|on ro||er assy [2] and engage the coup||ng
p|n [4] to the jo|nt [5].
6. Remove the O-c||p [1| of the separat|on ro||er assy
and remove the separat|on ro||er [3| together w|th
the shaft [2|.
a03xf2c011ca
[5] [2] [4]
[1]
[3]
[1] [3] [2]
a03xf2c012ca
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7. Pu|| out the gear [2|, the co||ar [3| and the separa-
t|on ro||er [4| from the shaft [1| to the arrow-
marked d|rect|on, and remove them.
8. Rep|ace the p|ck-up ro||er [4|.
9. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
Note
The appearance of the co||ars |s the same for
the paper feed ro||er and the separat|on ro||er.
However, the co||ar [5] of the paper feed ro||er
has a one-way mechan|sm |ns|de wh||e the
co||ar [6] of the separat|on ro||er has no one-
way mechan|sm, be sure not to m|x up these
two ro||ers.
[3] [2] [4] [1]
a03xf2c013ca
[6] [5]
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2.1.3 Rep|ac|ng the paper feed c|utch (MC1/MC4| and the separat|on c|utch (MC2/MC5|
Note
The rep|acement procedures for the paper feed c|utch and the separat|on c|utch |n tray/4 are the
same for those |n tray/5. The exp|anat|on here |s made by the examp|e of tray/5.
A. Per|od|ca||y rep|aced parts/cyc|e
Paper feed c|utch/1 (MO1}, /2 (MO4}: Every 2,400,000 pr|nts (actua| rep|acement cyc|e: every 2,000,000
feed}
Separat|on c|utch/1 (MO2}, /2 (MO5}: Every 2,400,000 pr|nts (actua| rep|acement cyc|e: every 2,000,000
feed}
B. Procedure
1. Remove the stopper and pu|| out the tray. (See
P.24}
2. Remove two screws [1|, bend the stopper [2| |n
the d|rect|on of the arrow, and remove the paper
feed cover [3|.
Note
For eas|er operat|on, |||ft up the underpart [4]
of the cover when |nsta|||ng the paper feed
cover [3].
When |nsta|||ng the paper feed cover [3], be
sure to |nsert the tab [6] |nto the ho|e [5] of
the meta| p|ate.
a03xf2c014ca
[1] [3]
[6]
[2]
[5]
[3]
[4]
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3. D|sconnect the two connectors [1|.
4. Remove the two O-c||ps [2|, and remove the
paper feed c|utch (MO1/MO4} [3| and the separa-
t|on c|utch (MO2/MO5} [4|.
Note
When |nsta|||ng the c|utch, be sure to engage
the stopper [5] of the c|utch w|th the projec-
t|on [6] of the meta| p|ate.
5. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a03xf2c015ca
[1] [6] [5]
[6] [2]
[3] [4]
[1] [5]
[2]
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F|e|d Serv|ce ver1.0 Sep.2006
2.2 Ma|ntenance procedure of the conveyance sect|on
2.2.1 Rep|ac|ng the vert|ca| conveyance c|utch/1 (MC7|, /2 (MC8|, and /3 (MC9|
A. Per|od|ca||y rep|aced parts/cyc|e
vert|ca| conveyance c|utch/1 (MO7}, /2 (MO8}, and /3 (MO9}:
Every 2,400,000 pr|nts (actua| rep|acement cyc|e: every 2,000,000 feed}
B. Procedure
1. Remove the fo||ow|ng parts.
Rear cover/Rt (See P.22}
Rear cover/|t1 (See P.21}
Rear cover/|t2 (See P.21}
2. Remove the four screws [1| and remove the gear
mount|ng p|ate [2|.
3. D|sconnect the three connectors [1|.
4. Remove the three screws [2| and the three w|re
b|nd|ng covers [3|.
Note
When |nsta|||ng the w|re b|nd|ng [4], pass the
b|nd|ng through the ho|e |n the w|re b|nd|ng
cover [3].
5. Remove the three O-c||ps [5| and remove the ver-
t|ca| conveyance c|utch/1 (MO7} [6|, /2 (MO8} [7|,
and /3 (MO9} [8|.
[1] [2]
a03xf2c016ca
a03xf2c017ca
[6] [7] [8]
[5]
[3]
[1]
[4]
[2]
2. PERlODlO lNSPEOTlON
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Note
When |nsta|||ng the c|utch, be sure to engage
the stopper [1] of the c|utch w|th the projec-
t|on [2] of the meta| p|ate.
6. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[1]
[2]
a03xf2c018ca
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17
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2.2.2 Rep|ac|ng the hor|zonta| conveyance c|utch/1 (MC10|, /2 (MC11|, and pre-reg|strat|on c|utch
(MC12|
A. Per|od|ca||y rep|aced parts/cyc|e
Hor|zonta| conveyance c|utch/1 (MO10}, /2 (MO11}, and pre-reg|strat|on c|utch (MO12}:
Every 2,400,000 pr|nts (actua| rep|acement cyc|e: every 2,000,000 feed}
B. Procedure
1. Remove the fo||ow|ng parts.
Rear cover/Rt (See P.22}
Rear cover/|t1 (See P.22}
Rear cover/|t2 (See P.21}
2. Remove the four screws [1| and remove the gear
mount|ng p|ate [2|.
[1] [2]
a03xf2c019ca
2. PERlODlO lNSPEOTlON
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3. D|sconnect the three connectors [1|.
4. Remove the three screws [2| and the three w|re
b|nd|ng covers [3|.
Note
When |nsta|||ng the w|re b|nd|ng [4], pass the
b|nd|ng through the ho|e |n the w|re b|nd|ng
cover [3].
5. Remove the three O-c||ps [5| and remove the hor|-
zonta| conveyance c|utch/1 (MO10} [6|, /2 (MO11}
[7|, and the pre-reg|strat|on c|utch (MO12} [8|.
Note
When |nsta|||ng the c|uthes, be sure to match
the stoppers [9] w|th the cutout of the rear
pane| [10].
When |nsta|||ng the c|utch, be sure to engage
the stopper [9] of the c|utch w|th the p|n [11].
6. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a03xf2c020ca
[6] [8] [7]
[9]
[10]
[9]
[11]
[1]
[4]
[3]
[2]
[5]
[1]
[4]
[2]
[3]
[5]
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F|e|d Serv|ce ver1.0 Sep.2006
3. OTHERS
3.1 D|sassemb|y/reassemb|y parts ||st
No. Sect|on Part name Reference page
1 Oover R|ght cover P.20
2 Rear cover/|t2 P.21
3 Rear cover/|t1, /Rt P.22
4 Front door P.23
5 Tray sect|on Tray P.24
6 ||ft w|re P.27
7 Paper ||ft motor/1 (M2} and /2 (M3} P.32
8 Oonveyance sect|on vert|ca| conveyance un|t P.34
9 Hor|zonta| conveyance un|t P.37
10 Mu|t| feed detect|on board (MFDTB/R and /S} P.39
3. OTHERS
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3.2 D|sassemb|y/reassemb|y procedures
Caut|on:
Be sure to unp|ug the power cord from the power out|et.
3.2.1 Remov|ng/|nsta|||ng the r|ght cover
A. Procedure
1. Remove the four screws [1| and remove the r|ght
cover f|x|ng p|ate [2|.
2. Remove the 13 screws [1| and then remove the
r|ght cover [2|.
[1] [2]
a03xf2c021ca
[1] [1]
[1] [2]
a03xf2c022ca
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Note
When |nsta|||ng the r|ght cover, be sure to
match the meta| p|ate [2] on the |ower part of
the PF ma|n un|t w|th the groove [1] on the
r|ght cover.
3. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
3.2.2 Remov|ng/|nsta|||ng the rear cover/Lt2
A. Procedure
1. Remove the n|ne screws [1| and remove the rear
cover/|t2 [2|.
Note
When |nsta|||ng the rear cover/Lt2, be sure to
match the meta| p|ate [2] of the |ower part of
the PF ma|n un|t w|th the groove [1] of the
rear cover.
2. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[1] [2]
a03xf2c023ca
[1]
[1]
[2]
a03xf2c024ca
[1] [2]
a03xf2c025ca
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3.2.3 Remov|ng/|nsta|||ng the rear cover/Lt1 /Rt
A. Procedure
1. Remove the rear cover/|t2.(See P.21}
2. Remove the s|x screws [1| and remove the rear
cover/|t1 [2|.
3. Remove the e|even screws [3| and remove the
rear cover/Rt1 [4|.
Note
When |nsta|||ng the rear cover/Rt, be sure to
match the meta| p|ate [2] on the |ower part of
the PF ma|n un|t w|th the groove [1] on the
rear cover.
4. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
Note
When HT-504 |s |nsta||ed, a|so remove the
four screws [1] |n step 3.
[1] [3] [4] [3]
[3] [2]
a03xf2c026ca
[2] [1]
a03xf2c028ca
a03xf2e001ca
[1]
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F|e|d Serv|ce ver1.0 Sep.2006
3.2.4 Remov|ng/re|nsta|||ng the front cover
A. Procedure
1. Open the front door [1|.
2. Remove the screw [2|.
3. Remove the two screws [3| and the mount|ng
p|ate [4|, and remove the front door [1| re|eas|ng |t
from the p|n [5|.
4. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a03xf2c030ca
[2]
[3]
[5]
[4]
[1]
3. OTHERS
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3.2.5 Remov|ng/re|nsta|||ng the tray
Caut|on:
As the trays are very heavy, the fo||ow|ng work shou|d be performed by two peop|e.
Do not pu|| out the two trays at a t|me or the PF may topp|e over.
Note
The remova| and |nsta||at|on procedures of tray/4 |s the same for those of tray/5. The exp|anat|on
here |s made by the examp|e of tray/4.
When ||ft|ng up the tray, be sure to ho|d |t at the spec|f|ed pos|t|ons. Not do|ng so may cause dam-
age to the trays or resu|t |n a paper jam.
A. Procedure
1. Open the front door [1|.
2. Open the vert|ca| conveyance un|t gu|de p|ate [2|
(Tray/4 on|y}.
3. lnsert a screwdr|ver or a s|m||ar too| |nto the ho|e
[3|, ||ft up the tray |ock |ever [4| s||ght|y, and pu|| out
the tray [5|.
a03xf2c031ca
[1] [2] [5]
[3]
[4]
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25
F|e|d Serv|ce ver1.0 Sep.2006
4. Remove the cush|on/3 [1|.
5. Remove the three screws [2| and remove the
upper cover/1 [3|.
Note
When rep|ac|ng the cush|on/3, a|so rep|ace
the doub|e-s|ded tape that secure the cush-
|on/3 w|th a new one.
6. Remove the three screws [1| on the r|ght s|de of
the tray and remove the ra|| stopper [2|.
7. Pu|| the tray [3| further out.
a03xf2c060ca
[1]
[2]
[3]
a03xf2c032ca
[3]
[1]
[2]
3. OTHERS
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F|e|d Serv|ce ver1.0 Sep.2006
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8. Remove the s|x screws [1|, three each on the |eft
and r|ght ra||s, ho|d the tray [2| by the spec|f|ed
pos|t|ons [5|, and remove |t stra|ght up.
Note
When re|nsta|||ng the tray, make sure that the
four knobs [3] on the ra||s are proper|y f|tted
|n the notches [4] of the tray.
When ||ft|ng up the tray, be sure to ho|d |t by
the spec|f|ed pos|t|ons [5] by two peop|e. Do
not ho|d the part |nd|cated w|th [6] as the part
may eas||y deform and th|s causes a paper
jam.
Note
When |nsta|||ng tray/4, make sure not to |et
the |ower part [1] of the tray cover contact the
ra|| [2].
9. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[5]
[2]
[1]
[6]
[1]
[2]
[3] [4]
a03xf2c033ca
[1] [2]
a03xf2c034ca
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3.2.6 Remov|ng/|nsta|||ng the ||ft w|re
Note
The remov|ng/|nsta|||ng procedure of the ||ft w|re |s the same for tray/4 and tray/5.
A. Procedure
1. Press the down button [1| to |et the ||ft p|ate [2| go
down to the bottom of the tray.
[1] [2]
a03xf2c035ca
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2. Remove the tray. (See P.24}
3. |oosen the seven screws [1|, and remove the
three screws [2|.
4. D|sconnect the connector [3|, and remove the
front cover [4| of the tray.
a03xf2c036ca
[3]
[2]
[1]
[4] [1] [1]
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29
F|e|d Serv|ce ver1.0 Sep.2006
Note
The front cover of tray/4 has the anc|||ary
cover [1], whereas that of tray/5 does not.
When |nsta|||ng the front covers of each tray,
make sure not to m|x them up.
5. Remove the E-r|ng [1|.
[1]
a03xf2c037ca
a03xf2c038ca
[1]
3. OTHERS
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6. S||de the pu||ey [1|, and pu|| out the w|re ends of
the ||ft w|re/Fr1 [2| and /Fr2 [3| from each ho|e of
the shaft [4|.
Note
When |nsert|ng the w|re ends to the shaft
ho|es, be sure to |nsert each w|re |nto the cor-
respond|ng shaft ho|es. The shaft ho|e near
the center of the tray |s used for the shorter
w|re/Fr2 [3].
When |nsta|||ng the pu||ey, ra|se the ||ft p|ate
s||ght|y to g|ve s|ack to the w|re, |nsert the
w|re ends one at a t|me |nto the shaft ho|e,
and secure them w|th the pu||ey [1]. The w|res
can be |nserted eas||y |n th|s way.
7. Remove the four E-r|ngs [1|, and remove the four
w|re covers [2|.
8. Remove the w|res/Fr1 [4| and /Fr2 [5| from the
four pu||eys [3|.
Note
When |nsta|||ng the w|res, be sure that the
w|res are p|aced under the w|re covers [2] and
do not cross each other.
[3] [1] [2] [4]
a03xf2c039ca
a03xf2c040ca
[2]
[4] [5]
[3] [4] [5] [1]
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F|e|d Serv|ce ver1.0 Sep.2006
9. Pu|| out the w|re ends [4| of the w|re/Fr1 [2| and /
Fr2 [3| through the ||ft p|ate arm [1|.
Note
When pu|||ng out the w|re, pu|| |t out gent|y
and be carefu| not to damage |t w|th the cor-
ner of the meta| p|ate.
10. Remove the ||ft w|re/Rr1 [1| and /Rr2 [2| |n the
same manner as step 5 - 9.
11. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
Note
When the |nsta||at|on |s comp|eted, make
sure that the ||ft p|ate |s hor|zonta|.
a03xf2c041ca
[2]
[1]
[4]
[3]
[2] [1]
a03xf2c042ca
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3.2.7 Remov|ng/|nsta|||ng the paper ||ft motor/1 (M2| and /2 (M3|
A. Procedure
1. Remove the fo||ow|ng parts.
Rear cover/Rt (See P.22}
Rear cover/|t1 (See P.22}
Rear cover/|t2 (See P.21}
2. Remove the four screws [1| and remove the gear
mount|ng p|ate [2|.
3. D|sconnect the two connectors [3|.
4. Remove the s|x screws [4|, and remove the paper
||ft motor assy/1 [5| and /2 [6| toward the rear of
the ma|n un|t.
a03xf2c043ca
[1] [5] [6]
[1] [2]
[3]
[4]
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F|e|d Serv|ce ver1.0 Sep.2006
5. Remove the E-r|ng [1| and the bear|ng [2|.
6. D|sconnect the connector [3|.
7. Remove the three screws [1| and remove the
paper ||ft motor cover [2|.
8. Remove the two screws [1| and remove the paper
||ft motor/1 (M2} [2| and /2 (M3} [2|.
9. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[3] [1] [2]
a03xf2c044ca
[1]
[2]
a03xf2c045ca
[2] [1]
a03xf2c046ca
3. OTHERS
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3.2.8 Remov|ng/|nsta|||ng the vert|ca| conveyance un|ts
A. Procedure
1. Remove the PF from the ma|n un|t.
2. Remove the vert|ca| conveyance c|utch/1 (MO7}, /
2 (MO8}, and /3 (MO9} (See P.15}
3. Remove the front door. (See P.23}
4. Remove the two screws [1| and remove the vent
duct [2|.
5. Remove the two screws [3| and remove the cover
[4|.
[3]
[4]
[1] [2]
a03xf2c047ca
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F|e|d Serv|ce ver1.0 Sep.2006
6. |oosen the screw [1|, and re|ease the f||ter
rep|acement assy reta|n|ng mechan|sm stopper
[2|.
7. Remove the E-r|ng [3|, pu|| the shaft [4| toward
you, and pu|| out the shaft [4| through the ho|e [6|
|n the connector cover [5|.
8. Re|ease the |ock [7| of the w|re c|amp and press |t
|n toward the rear pane|.
9. Remove the two screws [8| and remove the con-
nector cover [5|.
10. D|sconnect the connector [1|.
a03xf3c048ca
[3] [6]
[5] [4] [1] [2]
[8]
[7] [5]
[1]
[1]
a03xf2c049ca
3. OTHERS
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11. Remove the four screws [1| and remove the vert|-
ca| conveyance un|t [2|.
Note
When |nsta|||ng the vert|ca| conveyance un|t
[2], be sure that the two tabs [3] on the vert|-
ca| conveyance un|t are f|tted |n the ho|es [4]
|n the PF ma|n un|t.
12. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a03xf2c050ca
[2]
[4] [1]
[1]
[3]
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3.2.9 Remov|ng/|nsta|||ng the hor|zonta| conveyance un|t
A. Procedure
1. Remove the vert|ca| conveyance un|t. (See P.34}
2. Remove the hor|zonta| conveyance c|utch/1
(MO10}, /2 (MO11}, and the pre-reg|strat|on c|utch
(MO12}. (See P.17}
3. D|sconnect the two connectors [1| and re|ease the
w|res from the c|amps.
4. D|sconnect the connector [1|.
a03xf2c051ca
[1]
a03xf2c052ca
[1]
3. OTHERS
38
F|e|d Serv|ce ver1.0 Sep.2006
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5. Remove the two screws [1|.
6. |oosen the two screws [2| and remove the hor|-
zonta| conveyance un|t [3|.
Note
When |nsta|||ng the hor|zonta| conveyance
un|t, make sure that the p|n [2] |s f|tted |n the
notch [1] of the un|t.
7. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a03xf2c053ca
[3]
[1]
[2]
a03xf2c054ca
[2] [1]
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3.2.10 Remov|ng/|nsta|||ng the mu|t| feed detect|on board (MFDTB/R and /S|
Note
When rep|ac|ng the mu|t| feed detect|on board/S (MFDTB/S|, be sure to rep|ace the mu|t| feed
detect|on board/R (MFDTB/R| at the same t|me.
When the mu|t| feed detect|on board |s rep|aced, be sure to conduct the adjustment when rep|ac-
|ng mu|t| feed detect|on board (PF|. (See "10.7.4 Adjustment when rep|ac|ng mu|t| feed detect|on
board (PF|" |n F|e|d Serv|ce for the ma|n body.|
A. Procedure
1. |oosen the screw [1|, and re|ease the f||ter
rep|acement assy reta|n|ng mechan|sm stopper
[2|.
2. Remove the E-r|ng [3|, pu|| the shaft [4| toward
you, and pu|| out the shaft [4| through the ho|e [6|
|n the connector cover [5|.
3. Re|ease the |ock [7| of the w|re c|amp and press |t
|n toward the rear pane|.
4. Remove the two screws [8| and remove the con-
nector cover [5|.
a03xf3c048ca
[3] [6]
[5] [4] [1] [2]
[8]
[7] [5]
[1]
3. OTHERS
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5. Remove the two screws [1|.
6. Open the jam precess|ng |ever PF5 [2|, and
remove the cover [3|.
7. D|sconnect the connector [1|.
8. Remove the two screws [2| and the mu|t| feed
detect|on board/R (MFDTB/R} [3|.
a03xf2c056ca
[2] [3]
[1]
[2] [1] [3]
a03xf2c057ca
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9. Remove the screw [1|, s||de the cover [2| |n the
d|rect|on of the arrow, and remove the cover
downward.
Note
When |nsta|||ng the cover, be sure to |nsert
the tab [3] on the cover |nto the ho|e of the
hor|zonta| conveyance un|t [4].
10. D|sconnect the connector [1|.
11. Remove the two screws [2| and the mu|t| feed
detect|on board/S (MFDTB/S} [3|.
12. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[4] [2] [3] [1]
a03xf3c058ca
[2]
[3] [1] [2]
a03xf2c059ca
3. OTHERS
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4. MEOHANlOA| ADJSTMENT
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ADJUSTMENT/SETTING
4. MECHANICAL ADJUSTMENT
4.1 Paper feed p|ck-up amount adjustment
Perform the adjustment when no feed occurs frequent|y.
A. Procedure
1. Pu|| out the tray.
2. lf paper rema|ns |n the tray, remove |t.
3. Turn to |oosen the knob [1|, s||de the project|on [2|
toward the rear s|de of the tray, and fasten the
knob [1| to secure the project|on [2|.
Note
After the comp|et|on of the adjustment,
|oosen the knob [1], put the project|on [2]
back to the or|g|na| pos|t|on, and fasten the
knob [1] to secure the project|on [2].
4. lnsta|| the tray and pu|| out |t aga|n after the ||ft
p|ate has been fu||y brought up, wh|ch can be
judged w|th the operat|ng sound of the paper ||ft
motor.
5. Remove the ra|| stopper, and pu|| out the tray fur-
ther. (See P.24}
a03xf3c001ca
[1]
[2]
4. MEOHANlOA| ADJSTMENT
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6. Remove the two screws [1|, bend the stopper [2|
|n the d|rect|on of the arrow, and remove the
paper feed cover [3|.
Note
To eas||y remove the paper feed cover [3],
expand the meta| p|ate [4] of the paper feed
cover |n the d|rect|on of the arrow, and ||ft the
cover stra|ght up.
When |nsta|||ng the paper feed cover [3], be
sure to |nsert the tab [6] |nto the ho|e [5] of
the meta| p|ate.
7. Put the tray back to the pos|t|on where the stop-
per [2| |s pushed |n the paper feed cover [3|, and
make the p|ck-up ro||er assy [7| p|aced hor|zon-
ta||y (paper feed pos|t|on}.
a03xf3c002ca
[1] [3]
[7]
[6]
[2]
[5]
[3]
[4]
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4. MEOHANlOA| ADJSTMENT
45
F|e|d Serv|ce ver1.0 Sep.2006
8. Pu|| the p|unger [2| of the p|ck-up so|eno|d [1| and
measure the gap between the p|ck-up ro||er [3|
and the ||ft p|ate [4| w|th a fee|er gauge.
Measured va|ue A = 0.5 to 1.0 mm
lf the measured va|ue |s not the spec|f|ed va|ue,
perform step 9 and the steps that fo||ow.
9. |oosen the screw [5|.
Note
Before |oosen|ng the screw, be sure to mark
off the pos|t|on of the p|ck-up so|eno|d by
draw|ng a ||ne [6].
10. W|th the p|unger [2| pu||ed, adjust the pos|t|on of
the p|ck-up so|eno|d [1| so that the gap between
the p|ck-up ro||er [3| and the ||ft p|ate [4| becomes
to the spec|f|ed va|ue.
11. T|ghten the screw [5| and fasten the p|ck-up so|e-
no|d [1|.
12. Put paper |n the tray and c|ose the tray.
13. Make a copy/pr|nt to check that papers are fed
proper|y.
14. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a03xf3c003ca
[1] [5] [2] [6]
[3]
[4]
A
4. MEOHANlOA| ADJSTMENT
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4.2 P|ck-up ro||er he|ght adjustment
Perform the adjustment under the fo||ow|ng cond|t|ons: no feed occurs frequent|y pr|nted page |s often fo|ded
paper jam occurs at short |nterva|s feed|ng paper w|th a |arge amount of cur|.
Accord|ng to the p|ck-up ro||er he|ght adjustment, the he|ght of the upper most paper and the paper through
he|ght of the paper feed ro||er are dec|ded.
Note
P|ck-up ro||er he|ght adjustment changes paper feed p|ck-up amount accord|ng|y. When the
adjustment |s comp|eted, perform the paper feed p|ck-up amount adjustment to check the p|ck-
up amount.
A. Procedure
1. Pu|| out the tray.
2. lf paper rema|ns |n the tray, remove |t.
3. Turn to |oosen the knob [1|, s||de the project|on [2|
toward the rear s|de of the tray, and fasten the
knob [1| to secure the project|on [2|.
Note
After the comp|et|on of the adjustment,
|oosen the knob [1], put the project|on [2]
back to the or|g|na| pos|t|on, and fasten the
knob [1] to secure the project|on [2].
4. lnsta|| the tray and pu|| out |t aga|n after the ||ft
p|ate has been fu||y brought up, wh|ch can be
judged w|th the operat|ng sound of the paper ||ft
motor.
5. Remove the ra|| stopper, and pu|| out the tray fur-
ther. (See P.24}
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4. MEOHANlOA| ADJSTMENT
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6. Remove the two screws [1|, and remove the
paper feed cover [3|.
Note
To eas||y remove the paper feed cover [3],
expand the meta| p|ate [4] of the paper feed
cover |n the d|rect|on of the arrow, and ||ft the
cover stra|ght up.
When |nsta|||ng the paper feed cover [3], be
sure to |nsert the tab [6] |nto the ho|e [5] of
the meta| p|ate.
7. Put the tray back to the pos|t|on where the stop-
per [2| |s pushed |n the paper feed cover [3|, and
make the p|ck-up ro||er assy [7| p|aced hor|zon-
ta||y (paper feed pos|t|on}.
8. Oheck |f the actuator [1| of the p|ck-up ro||er assy
meets the center [3| of the upper ||m|t sensor/1
(PS1} and /2 (PS9} [2|.
a03xf3c005ca
[1] [3]
[7]
[6]
[2]
[5]
[3]
[4]
a03xf3c006ca
[3]
[2]
[1] [2]
[1]
4. MEOHANlOA| ADJSTMENT
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9. Mark off the pos|t|on of the upper ||m|t sensor
mount|ng p|ate [1| by draw|ng a ||ne [2|.
10. |oosen the screw [3| to re|ease the upper ||m|t
mount|ng p|ate [1|.
11. |oosen or t|ghten the screw [4| to adjust the
he|ght of the upper ||m|t sensor mount|ng p|ate [1|.
Note
The upper ||m|t sensor mount|ng p|ate [1]
goes up by t|ghten|ng the screw [4], and |t
goes down by |oosen|ng the screw.
Reference
Ra|s|ng the pos|t|on of the upper ||m|t sensor
br|ngs down the p|ck-up ro||er [5] (resu|t|ng |n
the |ncreased d|fference [7] of e|evat|on
between the paper feed ro||er [6] and the
p|ck-up ro||er [5]|.
Lower|ng the pos|t|on of the upper ||m|t sen-
sor br|ngs up the p|ck-up ro||er [5] (resu|t|ng
|n the reduced d|fference [7] of e|evat|on
between the paper feed ro||er [6] and the
p|ck-up ro||er [5]|.
When the pr|nted page |s fo|ded, when paper
jam occurs frequent|y, or when feed|ng paper
w|th a |arge amount of cur|, ra|se the upper
||m|t sensor mount|ng p|ate.
When feed|ng convex|y cur|ed paper, |ower
the upper ||m|t sensor mount|ng p|ate.
12. After the comp|et|on of the adjustment, fasten the
screw [3| to secure the upper ||m|t mount|ng p|ate
[1|.
13. Put paper |n the tray and c|ose the tray.
14. Make a copy/pr|nt to conf|rm that papers are fed
proper|y. lf the prob|em |s not so|ved, repeat
steps 9 to 14.
15. Oheck the paper feed p|ck-up amount. (See P.43}
16. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a03xf3c007ca
[4] [1] [2] [3]
[5] [6]
[7]
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4.3 Separat|on pressure adjustment
Perform the adjustment when no feed or mu|t|-feed occurs frequent|y.
Note
The no-feed or mu|t|-feed error |s most ||ke|y to occur due to paper type or operat|ng env|ronment.
No feed tends to occur |n |ow temperature env|ronment, whereas h|gh temperature env|ronment
resu|ts |n a h|gher rate of mu|t|-feed.
Do not make an excess|ve adjustment. Do|ng so may reverse the respect|ve symptoms.
A. Procedure
1. Pu|| out the tray.
2. Ohange the pos|t|on of the spr|ng adjustment
|ever [1|. S||de the |ever |n the d|rect|on |nd|cated
w|th [2| to |ncrease the separat|on pressure. S||de
|t |n the d|rect|on |nd|cated w|th [3| to reduce the
separat|on pressure.
Reduced pressure: |owers mu|t|-feed rate.
lncreased pressure: |owers no feed rate.
Reference
The pressure app||ed to the spr|ng |ncreases/
decreases by about 10% |ncrement.
3. O|ose the tray and make a copy/pr|nt to conf|rm
that papers are fed proper|y.
4. lf the prob|em |s not so|ved, repeat steps 2 and 3.
a03xf3c008ca
[2] [3]
[1]
4. MEOHANlOA| ADJSTMENT
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4.4 L|ft p|ate hor|zonta| adjustment
A. Procedure
1. Pu|| out the tray.
2. lf paper rema|ns |n the tray, remove |t.
3. Turn to |oosen the knob [1|, s||de the project|on [2|
toward the rear s|de of the tray, and fasten the
knob [1| to secure the project|on [2|.
Note
After the comp|et|on of the adjustment,
|oosen the knob [1], put the project|on [2]
back to the or|g|na| pos|t|on, and fasten the
knob [1] to secure the project|on [2].
4. lnsta|| the tray and pu|| out |t aga|n after the ||ft
p|ate has been fu||y brought up, wh|ch can be
judged w|th the operat|ng sound of the paper ||ft
motor.
5. Oheck |f the ||ft p|ate [3| |s p|aced hor|zonta||y
us|ng the engraved ||nes on the near s|de [1| and
the far s|de [2| of the tray. lf the p|ate |s not hor|-
zonta|, perform step 6 and the steps that fo||ow.
6. |oosen the two screws [4| on the far s|de, and
a||gn the ||ft p|ate [3| w|th the engraved ||nes on the
front s|de [1| and the far s|de [2| so that the ||ft
p|ate |s p|aced hor|zonta||y.
Note
Do not |oosen the screws on the near s|de of
the tray.
7. After the comp|et|on of the adjustment, t|ghten the
two screws [4|.
a03xf3c009ca
[1]
[2]
a03xf3c010ca
[3]
[4]
[2]
[1]
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4.5 Hor|zonta| adjustment
Perform the adjustment when the un|t |s not p|aced hor|zonta||y, or when the he|ght/t||t of the un|t |s d|fferent from
that of the ma|n body.
Note
Hor|zonta| adjustment may d|sp|ace the un|t pos|t|on re|at|ve to the ma|n body. When the adjust-
ment |s comp|eted, be sure to make a test copy/pr|nt to see |f papers are proper|y fed from the PF.
A. Procedure
1. Turn off the power sw|tch (SW2} and the ma|n
power sw|tch (SW1} of the ma|n body and unp|ug
the power cord of the ma|n body from the power
out|et.
2. Turn the four nuts [2| of the adjusters [1| w|th a
wrench to adjust the |eve|ness of the un|t.
Note
Be sure to take the he|ght aga|nst the ma|n
body |nto account when mak|ng the adjust-
ment.
3. Turn the four nuts [2| of the adjusters [1| s||ght|y to
see |f there are any adjuster(s} that are off the
ground.
Note
If there are adjuster(s| that are off the ground,
turn the nut [2] w|th a wrench to extend the
adjuster(s| unt|| you feed the adjuster(s| are
secure|y grounded.
a03xf3c011ca
[2] [1]
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4. Pu|| out the tray/4, and make sure that the gap 'A"
between the PF p|ate [1| and the tray gu|de p|ate
[2| |s more than 2 mm. lf the gap |s 2 mm or |ess,
||ft up the two adjusters on the r|ght s|de of the PF
and adjust the gap.
A
a03xf3c012ca
[1] [2]
SERVICE MANUAL
2006.09
Ver. 1.0
LU-202/HT-503
Field Service
Revision history
AIter publication oI this service manual, the parts and mechanism may be subject to change Ior
improvement oI their perIormance.
ThereIore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, show to the leIt oI the revised section.
A number within represents the number oI times the revision has been made.
To indicate clearly a section revised, show in the lower outside section oI the correspond-
ing page.
A number within represents the number oI times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks Ior Ver. 3.0 only are shown with those Ior Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks Ior Ver. 2.0 are leIt as they are.
1
1
1
1
2006/09 1.0 Issue oI the Iirst edition
Date Service manual Ver. Revision mark Descriptions oI revision
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CONTENTS
LU-202/HT-503
OUTLINE
1. PRODOT SPEOlFlOATlONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 |-202 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 HT-503 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
MAINTENANCE
2. PERlODlO lNSPEOTlON. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1 Ma|ntenance Procedure of the Paper Feed Sect|on. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1.1 O|ean|ng/pre-reg|strat|on ro||er . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1.2 Remov|ng/|nsta|||ng paper feed ro||er Assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1.3 Rep|ac|ng the paper feed ro||er/p|ck-up ro||er . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1.4 Rep|ac|ng separat|on ro||er . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1.5 Rep|ac|ng paper feed c|utch (MO101} /pre-reg|strat|on c|utch (MO102} . . . . . . . . . . . . . . . . . . . 9
3. OTHERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.1 D|sassemb|y/Reassemb|y Parts ||st . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.2 D|sassemb|y/Reassemb|y Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2.1 Remov|ng/re|nsta|||ng the upper door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2.2 Remov|ng/re|nsta|||ng the c|utch cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2.3 Remov|ng/re|nsta|||ng the paper feed cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.2.4 Remov|ng/|nsta|||ng the r|ght cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.2.5 Remov|ng/re|nsta|||ng the front cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.2.6 Remov|ng/re|nsta|||ng the rear cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2.7 Rep|ac|ng the ||ft w|re . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
ADJUSTMENT/SETTING
4. MEOHANlOA| ADJSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.1 Separat|on pressure adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.2 Paper ||ft p|ate hor|zonta| adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.3 Paper center|ng adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.4 Paper skew adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.5 (Max|mum} Paper feed he|ght adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.6 P|ck-up ro||er separat|on adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
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1. PRODOT SPEOlFlOATlONS
1
F|e|d Serv|ce ver1.0 Sep.2006
OUTLINE
1. PRODUCT SPECIFICATIONS
1.1 LU-202
A. Type
B. Funct|ons
*1 Stacked he|ght 275 mm
C. Paper type
*1 Ava||ab|e types of paper we|gh|ng 300 g/m
2
are ||m|ted to spec|f|c types.
D. Ma|ntenance
E. Mach|ne data
F. Operat|ng env|ronment
Type S|de mount type |arge vo|ume paper feed tray
Max. tray capac|ty 2500 sheets (80 g/m
2
}
*1
Paper s|ze SRA3, A3, B4, SRA4, SRA4S, A4, A4S, B5
13 x 19, 12 x 18, 11 x 17, 8
1
/2 x 14, 8
1
/2 x 11, 8
1
/2 x 11S
8K, 16K
Tab paper (A4, 8
1
/2 x 11}
Oustom paper (Max. 330 x 487mm, M|n. 210 x 182 mm}
*1
App||cab|e paper P|a|n paper, h|gh qua||ty paper, coated paper
64 to 300 g/m
2 *1
Ma|ntenance Same as the ma|n body.
Mach|ne serv|ce ||fe Same as the ma|n body.
Power source 24/12/5vDO, 200 to 240vAO (supp||ed both from the ma|n body}
Max|mum power consump-
t|on
DO: 40W or |ess, AO: 50W or |ess (not |nc|ud|ng HT-503}
We|ght Approx. 40kg
D|mens|ons 710 (W} x 639 (D} x 477 (H} mm
Temperature 10 to 30O
Hum|d|ty 10 to 80% RH (w|th no condensat|on}
1. PRODOT SPEOlFlOATlONS
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1.2 HT-503
A. Type
B. Ma|ntenance
C. Mach|ne data
D. Operat|ng env|ronment
Note
The |nformat|on here|n may be subject to change for |mprovement w|thout not|ce.
Type Fan heater type dehum|d|f|er dev|ce
Mach|ne serv|ce ||fe Same as the ma|n body.
Power source 24/5vDO, 200 to 240vAO (supp||ed both from the ma|n body}
Max|mum power consump-
t|on
DO: 4W or |ess, AO: 290W or |ess
D|mens|ons Dehum|d|f|er fan heater un|t: 293 (W} x 82 (D} x 197 (H} mm
Power un|t: 121 (W} x 80 (D} x 160 (H} mm
We|ght Dehum|d|f|er fan heater un|t: Approx. 1.5 kg
Power supp|y un|t: Approx. 0.9 kg
Temperature 10 to 30O
Hum|d|ty 10 to 80%RH (w|th no condensat|on}
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MAINTENANCE
2. PERIODIC INSPECTION
2.1 Ma|ntenance Procedure of the Paper Feed Sect|on
Caut|on
Be sure to unp|ug the power cord from the power out|et.
2.1.1 C|ean|ng/pre-reg|strat|on ro||er
A. Per|od|ca||y c|eaned parts/cyc|e
Paper dust remov|ng brush: Actua| c|ean|ng cyc|e: every 200,000 feed
Pre-reg|strat|on ro||er: Actua| c|ean|ng cyc|e: every 200,000 feed
B. Procedure
1. Remove the upper door.
(See P.11}
2. Remove the paper feed cover.
(See P.12}
3. Remove the two screws [1| and remove the paper
dust c|eaner brush [2|.
4. O|ean the paper dust remov|ng brush [2| and the
pre-reg|strat|on ro||er [3|.
5. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a03wf2c001ca
[2] [3] [1]
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2.1.2 Remov|ng/|nsta|||ng paper feed ro||er Assy
A. Procedure
1. Remove the upper door.
(See P.11}
2. Remove the paper feed cover.
(See P.12}
3. Remove the two O-c||ps [1|, and s||de the two
bear|ngs [2| outward.
4. After rotat|ng the paper feed ro||er assy [5| to the
pos|t|on free from upper ||m|t sensor (PS109} [3|
and the paper empty sensor (PS108} [4|, remove
the coup||ng [8| wh||e avo|d|ng notch [6| and the
arm [7| of paper feed gu|de p|ate, and remove the
paper feed ro||er assy [5|.
Note
When remov|ng/|nsta|||ng, be carefu| not to
damage the upper ||m|t sensor (PS109| [3] and
the paper empty sensor (PS108| [4].
When |nsta|||ng, make sure that the arm [9] |s
underneath the |ever [10].
5. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a03wf2c002ca
[1] [6]
[6] [7]
[8] [1] [2] [3] [5] [10] [9][4][2]
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2.1.3 Rep|ac|ng the paper feed ro||er/p|ck-up ro||er
A. Per|od|ca||y rep|aced parts/cyc|e
Paper feed ro||er: Every 600,000 pr|nts (actua| rep|acement cyc|e: every 300,000 feed}
P|ck-up ro||er: Every 600,000 pr|nts (actua| rep|acement cyc|e: every 300,000 feed}
B. Procedure
1. Remove the paper feed ro||er assy.
(See P.4}
2. Turn over the paper feed ro||er assy.
3. Remove the bear|ng [1|.
4. Remove the two O-c||ps [2|, and remove the cou-
p||ng bear|ng [3|.
5. S||de the coup||ng bear|ng [1| and remove the
mount|ng bracket [2|.
6. Remove the O-c||p [3| and remove the paper feed
ro||er [4|.
Note
Insta|| |t so that the pa|nt mark [5] |s fac|ng
towards the be|t [6].
7. Remove the p|ck-up ro||er [7|.
a03wf2c003ca [1] [2]
[2] [3]
a03wf2c004ca
[2]
[3] [4]
[6]
[5]
[1] [7]
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8. Remove the co||ar [2| from the p|ck-up ro||er [1|.
Note
When |nsta|||ng, |nsert co||ar [2] from the
groove [3] s|de.
9. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a03wf2c005ca
[1] [2] [3]
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2.1.4 Rep|ac|ng separat|on ro||er
A. Per|od|ca||y rep|aced parts/cyc|e
Separat|on ro||er : Every 600,000 pr|nts (actua| rep|acement cyc|e: every 300,000 feed}
B. Procedure
1. Open the upper door.
2. Remove the 2 screws [1| and remove the cover
[2|.
3. Remove the two screws [1|, pu|| out the front s|de
wh||e press|ng down the separat|on ro||er [2|,
remove the coup||ng [3|, and remove the separa-
t|on ro||er assy [4|.
[1] [2] a03wf2c006ca
a03wf2c007ca [1] [4]
[2]
[3]
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4. Remove the two O-c||ps [1|.
5. Rotate the shaft to match |ts D-shape end w|th
the D-cut of the meta| p|ate [2|, and remove the
separat|on ro||er [3|.
Note
When remov|ng/|nsta|||ng, be carefu| not to
damage the protect|on sheet [4].
6. Remove the separat|on ro||er [1| from the co||ar [2|.
Note
When |nsta|||ng, |nsert the pa|nt mark [3] s|de
to the co||ar [2].
Be carefu| not to |et any grease sp||| or dr|p on
the separat|on ro||er.
7. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a03wf2c008ca
[1]
[2]
[1]
[3] [4]
a03wf2c009ca
[2] [3] [1]
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2.1.5 Rep|ac|ng paper feed c|utch (MC101| /pre-reg|strat|on c|utch (MC102|
A. Per|od|ca||y rep|aced parts/cyc|e
Paper feed c|utch (MO101}: Every 2,400,000 pr|nts (actua| rep|acement cyc|e: every 2,000,000 feed}
Pre-reg|strat|on c|utch (MO102}: Every 2,400,000 pr|nts (actua| rep|acement cyc|e: every 2,000,000 feed}
B. Procedure
1. Remove the c|utch cover.
(See P.11}
2. D|sconnect the two connectors [1|.
3. Remove the two O-c||ps [2| and remove the paper
feed c|utch (MO101} [3|, and remove the pre-reg-
|strat|on c|utch [4|.
Note
When |nsta|||ng, be sure to |nsert the stoppers
[5] of the c|utches over the screw [6] and the
meta| p|ate [7].
4. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a03wf2c010ca
[2] [4] [2] [3] [5] [6]
[1]
[7] [5]
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3.1 D|sassemb|y/Reassemb|y Parts L|st
No. Sect|on Part name Reference page
1 Oover sect|on pper door P.11
O|utch cover P.11
Paper feed cover P.12
R|ght cover P.12
Front cover P.13
Rear cover P.14
2 p/down sect|on ||ft w|re P.15
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3.2 D|sassemb|y/Reassemb|y Procedures
Caut|on
Be sure to unp|ug the power cord from the power out|et.
3.2.1 Remov|ng/re|nsta|||ng the upper door
A. Procedure
1. Open the upper door [1|.
2. Remove the hook [3| of spr|ng [2| from the paper
feed gu|de p|ate [4|.
Note
When attach|ng the spr|ng, be sure to put |ts
hook through the ho|e on the p|ate from the
outs|de.
3. Remove the two screws [5|, s||de the door [1| |n
the d|rect|on of the arrow [6|, and remove |t wh||e
t||t|ng |t |n the d|rect|on of the arrow [7|.
4. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
3.2.2 Remov|ng/re|nsta|||ng the c|utch cover
A. Procedure
1. Open the upper door [1|.
2. Remove the four screws [2| and then remove the
c|utch cover [3|.
3. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a03wf2c011ca
[2] [1]
[5] [4] [3] [5] [6]
[7]
a03wf2c012ca
[2]
[3] [2]
[1]
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3.2.3 Remov|ng/re|nsta|||ng the paper feed cover
A. Procedure
1. Remove the upper door.
(See P.11}
2. Remove the two screws [1| and the two screws
[2|, and remove the paper feed cover [3|.
3. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
3.2.4 Remov|ng/|nsta|||ng the r|ght cover
A. Procedure
1. Open the upper door [1|.
2. Remove the four screws [2| and remove the r|ght
cover [3|.
3. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a03wf2c013ca
[1]
[2]
[3]
a03wf2c014ca
[3]
[2]
[1]
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3.2.5 Remov|ng/re|nsta|||ng the front cover
A. Procedure
1. Open the upper door.
2. Remove the r|ght cover.
(See P.12}
3. Open the front door [1| and remove the f|ve
screws [2|.
4. O|ose the front door [1|, and remove the front
cover [3|.
5. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a03wf2c015ca
[1]
[2]
[2] [3]
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3.2.6 Remov|ng/re|nsta|||ng the rear cover
A. Procedure
1. Open the upper door.
2. Remove the r|ght cover.
(See P.12}
3. Remove the 18 screws [1| and remove the rear
cover [2| w|th the c|utch cover [3|.
Note
When the HT (opt|on| |s |nsta||ed, remove the
four screws [4].
4. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[1]
[2]
[4]
[1]
[1] [1] [3]
[1]
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3.2.7 Rep|ac|ng the ||ft w|re
Note
When the HT-503 (opt|on| |s |nsta||ed, remove |t before perform|ng the rep|acement.
Be sure to |ower the paper ||ft p|ate to |ts |ower most pos|t|on |n advance by press|ng the tray
down sw|tch (SW100| w|th e|ectr|c|ty supp||ed.
Remove the ||ft w|re |n the order of "A. Remov|ng/|nsta|||ng the paper feed motor assy" "B. Remov-
|ng/|nsta|||ng the paper ||ft dr|ve sect|on" "C. Remov|ng/re|nsta|||ng the ||ft w|re". Re|nsta|| the ||ft
w|re fo||ow|ng the remova| steps |n reverse.
After rep|ac|ng the ||ft w|re, carry out the paper ||ft p|ate hor|zonta| adjustment. (See P.28|
There are s|x ||ft w|res, Fr1[2], Fr2 [3], Fr3 [4], Rr1 [5], Rr2 [6], and Rr3 [7]. A|| of them are wound on
the pu||eys attached to the dr|ve shaft [1] as shown.
The four ||ft w|res, Fr2, Fr3, Rr2, Rr3 are the same |n |ength, and are referred to as dr|ve w|re/A
wh|ch ||fts the paper ||ft p|ate [8]. The other two ||ft w|res, Fr1 and Rr1 are d|fferent |n |ength and
attached to the spr|ng/Fr [9] and the spr|ng/Rr [10] as shown. The Fr1 and Rr1, referred to as
ass|st w|re/C and /D respect|ve|y, pu|| the paper ||ft p|ate downward to stab|||ze the p|ate.
Dr|ve w|re/A (1450 mm| :||ft w|re/Fr2 [3], /Fr3 [4], Rr2 [6], /Rr3 [7]
Ass|st w|re/C (1240 mm| :||ft w|re/Fr1 [2]
Ass|st w|re/D (820mm| :||ft w|re/Rr1 [5]
Attach the cy||ndr|ca|-shaped end [11] of the w|re to the dr|ve shaft, and attach the other ba||
shaped end [12] to the meta| p|ate or the spr|ng.
[8] [10]
[9]
[2]
[3]
[4]
[1]
[5]
[6]
[7]
[12]
[11]
a03wf2c017ca
FRONT
[1| Dr|ve shaft [6| ||ft w|re /Rr2
[2| ||ft w|re/Fr1 [7| ||ft w|re/Rr3
[3| ||ft w|re/Fr2 [8| Paper ||ft p|ate
[4| ||ft w|re/Fr3 [9| Spr|ng/Fr
[5| ||ft w|re/Rr1 [10| Spr|ng/Rr
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A. Remov|ng/|nsta|||ng the paper feed motor assy
1. Remove the | from the ma|n body.
2. Remove the r|ght cover.
(See P.12}
3. Remove the front cover.
(See P.13}
4. Remove the rear cover.
(See P.14}
5. Remove the paper feed c|utch (MO101} [1| and
pre-reg|strat|on c|utch (MO102} [2|.
(See P.9}
6. Remove the two screws [3| and remove the duct
[4|.
7. Remove the w|re b|nd|ng [1| from the sadd|e [2|.
8. Remove the e|ght screws [3|.
9. |oosen the screw [4| one or two turns.
Note
Do not |oosen the screw [4] too much. Do|ng
so may damage the c|earance sponge [5].
10. Push the |ower part of the bu|khead p|ate [6| a few
m||||meters |n the d|rect|on of the arrow [7|, then
wh||e avo|d|ng actuator [8|, push the tab [9| to
remove the |ower ||m|t sensor (PS101} [10|.
Note
When remov|ng/|nsta|||ng PS101, be carefu|
not to damage |t.
When |nsta|||ng, make sure that the tab [9] |s
secure|y |nserted.
11. S||de the upper part of the bu|khead p|ate [5| |n
the d|rect|on of the arrow [11|, and t||t |t unt|| |t
comes off from the meta| p|ate [12|.
a03wf2c018ca
[2] [1]
[3] [4]
[4] [3] [6]
[3] [7] [5] [3]
[8] [9] [10]
[12] [11] [2] [1]
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12. Remove the three connectors [1| and remove the
w|re b|nd|ng [2| from the sadd|e.
13. Remove the E-r|ng [3| and the bear|ng [4|.
14. Remove the four screws [5|.
15. Remove the two screws [6| and remove the paper
feed motor assy [7| |n the d|rect|on of the arrow
[8|.
Note
The screws [6] are shou|der screws. Make
sure to proper|y attach the screws so that the
meta| p|ate |s f|tted secure|y.
16. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
B. Remov|ng/|nsta|||ng the paper ||ft dr|ve sect|on
1. Remove the r|ght cover.
(See P.12}
2. Remove the rear cover.
(See P.14}
3. Remove the screw [1|, and remove the sensor
cover [2|.
4. Remove the f|ve connectors [3| and remove the
w|re b|nd|ng [4|.
[6]
[5] [7] [2] [1]
[5]
[6] [8] [4] [3]
a03wf2c020ca
a03wf2c021ca
[1] [4] [2]
[3]
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5. Remove the E-r|ng [1| and the bear|ng [2|.
6. Remove the three screws [3| and the two screws
[4|.
Note
The screws [3] are shou|der screws. Make
sure to proper|y attach the screws so that the
meta| p|ate |s f|tted secure|y.
7. Remove the meta| p|ate [5| and the bear|ng [6|.
Note
When |nsta|||ng the bear|ng [6], |nsta|| |t from
the |nner s|de of the meta| p|ate [5].
8. Remove the pos|t|on|ng gear [1|.
Note
When |nsta|||ng the gear [1] w|th the paper ||ft
p|ate |ocated at |ts |owest pos|t|on, a||gn the
edge surface of the actuator [3] of the
rema|n|ng paper detect|on gear [2] w|th the
surface [5] of the rema|n|ng paper sensor/4
(PS105| [4].
Make sure to attach the gear [1] |n the correct
d|rect|on.
a03wf2c022ca
[3]
[2] [1] [6] [5] [4]
a03wf2c023ca
[5]
[3]
[4]
[2]
[1] [2]
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9. Remove the E-r|ng [1|, then remove the gear [2|
and the p|n [3|.
10. Remove the E-r|ng [4|, then remove the gear [5|
and the outer/|nner bear|ngs [6|.
11. Remove the E-r|ng [1|, then remove the gear [2|
and the p|n [3|.
12. Remove the E-r|ng [4| and the bear|ng [5|.
13. Remove the four screws [1| and the two screws
[2|, and remove the paper ||ft dr|ve sect|on [3|.
Note
Be carefu| not to damage the c|earance
sponge [4].
The screws [2] are shou|der screws. Make
sure to proper|y attach the screws so that the
meta| p|ate |s f|tted secure|y.
14. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a03wf2c024ca
[5] [4] [6] [1] [3] [2]
a03wf2c025ca
[1] [2] [3] [4] [5]
a03wf2c026ca
[2]
[4] [1]
[3]
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C. Remov|ng/re|nsta|||ng the ||ft w|re
1. Remove the paper feed motor assy.
(See P.16}
2. Remove the paper ||ft dr|ve sect|on.
(See P.17}
3. Re|ease the hook [2| of the spr|ng/Rr [1| prov|ded
at the back, and remove the ba|| shaped w|re end
[3|.
4. Remove the ||ft w|re/Rr1 [7| from the pu||ey [4|, [5|
and [6|.
5. Remove the E-r|ng [8| and the pu||ey [9|, and then
remove the ||ft w|re/Rr1 [7|.
a03wf2c027ca
[6] [7]
[2] [1] [3] [4]
[5]
[8] [9] [6]
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Note
When |nsta|||ng the ||ft w|re/Rr1 [1], |nsert the
cy||ndr|ca|-shaped end of the w|re [3] |nto the
ho|e of the dr|ve shaft [2], and |nsert the pu|-
|ey [5] |ett|ng the w|re through the cutout [4],
and then w|nd the w|re seven turns c|ockw|se
[6] (from the pane| [7] s|de to outward [8]| |n a
s|ng|e |ayer.
When |nsta|||ng the ||ft w|re/Rr1, be sure that
the ||ft w|re/Rr2 [9] and /Rr3 [10] are not on
e|ther s|de edge of the pu||ey, and the ||ft w|re/
Rr1 [1] |s wound one turn at the pane| s|de [7].
6. Re|ease the hook [2| of the spr|ng/Fr [1| prov|ded
at the front, and remove the ba|| shaped w|re end
[3|.
7. Remove the ||ft w|re/Fr1 [6| from the pu||ey [4| and
[5|.
8. Remove the E-r|ng [7| and the pu||ey [8|, and then
remove the ||ft w|re/Fr1 [6|.
a03wf2c028ca [6]
[9] [1]
[7] [8]
[10] [3] [4] [5] [2]
[2] [3] [5] [1]
[4] [6] [7] [8]
a03wf2c029ca
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Note
When |nsta|||ng the ||ft w|re/Fr1 [1], |nsert the
cy||ndr|ca|-shaped end of the w|re [3] |nto the
ho|e of the dr|ve shaft [2], and |nsert the pu|-
|ey [5] |ett|ng the w|re through the cutout [4],
and then w|nd the w|re seven turns counter-
c|ockw|se [6] (from the pane| [7] s|de to out-
ward [8]| |n a s|ng|e |ayer.
Before Insta|||ng the ||ft w|re/Fr1, rotate the
shaft counterc|ockw|se to prevent the ||ft
w|re/Fr2 [9] and Fr3 [10] from gett|ng |oose.
Be sure to check that the w|res are not |oos-
ened and are not on e|ther s|de edges of the
pu||eys.
[7] [10] [8] [9] [6]
[5] [3] [2] [4] [1]
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F|e|d Serv|ce ver1.0 Sep.2006
9. Remove the E-r|ng [1| and the pu||ey [2|, and then
pu|| out the w|re end [3|.
10. Remove the ||ft w|re/Fr2 [4| from the pu||ey [5|, [6|
and [7|.
Note
When remov|ng the w|re from the pu||ey [5],
[6] and [7], pu|| the w|re out from the convex
port|on [8] of the w|re cover [9], then s||de the
w|re cover.
11. Remove the screw [10|, and remove the w|re pro-
tect|ve cover [11|.
12. Remove the ba|| shaped w|re end [12| by pu|||ng |t
stra|ght up, and remove the ||ft w|re/Fr2 [4|.
Note
When remov|ng/|nsta|||ng the ||ft w|re, be
carefu| not to damage |t w|th the meta| p|ate.
[11]
[9]
[5]
[8]
[4] [6]
[12]
[1]
[5] [7]
[2]
[3]
[10]
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13. Remove the two E-r|ngs [1| and pu||ey [2|, and
remove the ||ft w|re/Fr3 [3|.
14. ln the same manner as Step 10, remove the ||ft
w|re/Fr3 [3| from the pu||ey [4|, [5| and [6|.
15. ln the same manner as Steps 11 and 12, remove
the screw [7| and the w|re cover [8|, and remove
the ||ft w|re/Fr3 [3|.
[8]
[5]
[7]
[6]
[2] [1]
[4] [3]
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16. Remove the E-r|ng [1| prov|ded at the back and
the pu||ey [2|, and remove the ||ft w|re/Rr2 [3|.
17. ln the same manner as Step 10, remove the ||ft
w|re/Rr2 [3| from the pu||ey [4|, [5| and [6|.
18. ln the same manner as Steps 11 and 12, remove
the screw [7| and the w|re protect|ve cover [8|,
and remove the ||ft w|re/Rr2 [3|.
Note
After |nsta|||ng the ||ft w|re, make sure that the
||ft w|re does not contact w|th the meta|
p|ates or some other parts.
[8]
[5]
[7]
[2] [1]
[4] [6] [3]
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19. Remove the two E-r|ngs [1| and pu||ey [2|, and
remove the ||ft w|re/Rr3 [3|.
20. ln the same manner as Step 10, remove the ||ft
w|re/Fr3 [3| from the pu||ey [4|, [5| and [6|.
21. ln the same manner as Steps 11 and 12, remove
the screw [7| and the w|re protect|ve cover [8|,
and remove the ||ft w|re/Rr3 [3|.
Note
After |nsta|||ng the ||ft w|re, make sure that the
||ft w|re does not contact w|th the meta|
p|ates or some other parts.
22. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
Note
After |nsta|||ng, carry out the paper ||ft p|ate
hor|zonta| adjustment.
(See P.28|
[8]
[5]
[7]
[2] [1]
[4] [6] [3]
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ADJUSTMENT/SETTING
4. MECHANICAL ADJUSTMENT
4.1 Separat|on pressure adjustment
Oonduct the separat|on pressure adjustment when there occurs a no feed or doub|e feed cond|t|on repeated|y.
Note
Do not make an excess|ve adjustment. Do|ng so may reverse the symptoms.
Paper type and amb|ent temperature/hum|d|ty can be a major cause of the no-feed or mu|t|-feed
jam. For examp|e, no-feed jam tends to occur |n |ow temperature, and mu|t|-feed jam does |n h|gh
temperature. Make sure to carry out th|s adjustment w|th that |n m|nd.
A. Procedure
1. Remove the | from the ma|n body.
2. D|sconnect the hooked end [1| of the spr|ng from
the tab, and attach |t to another tab on the |eft [2|
or r|ght [3| s|de of the center tab to ra|se or reduce
the separat|on pressure.
Note
The f|ve tabs correspond to f|ve pressure |ev-
e|s. Attach the hooked end of the spr|ng to a
tab on the [2] s|de to ra|se the pressure, or
attach |t to a tab on the [3] s|de to reduce the
pressure.
Reduc|ng pressure: |owers mu|t|-feed jam
rate.
Ra|s|ng pressure: |owers no-feed jam rate.
The spr|ng force changes |n |ncrements of
about 10%.
3. Re|nsta|| the | to the ma|n body.
Note
Make some test pr|nts to check to see that
no-feed or mu|t|-feed jam does not occur.
a03wf3c001ca
[1]
[2] [3]
4. MEOHANlOA| ADJSTMENT
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4.2 Paper ||ft p|ate hor|zonta| adjustment
Oonduct the paper ||ft p|ate hor|zonta| adjustment when a paper feed jam occurs repeated|y or when the ||ft w|re
has been changed.
A. Procedure
1. Remove the paper from the | and c|ose the
upper door.
2. Turn on the ma|n power sw|tch (SW1} and the sub
power sw|tch (SW2} of the ma|n body. After the
paper ||ft p|ate stops at |ts uppermost pos|t|on (||s-
ten to the sound of the paper ||ft motor to f|gure
out the stop status}, turn off the both sw|tches.
3. Open the upper door.
4. Remove the r|ght cover.
(See P.12}
5. Remove the front cover.
(See P.13}
6. |oosen the two screws on the front s|de [1|.
7. Adjust the |eve|ness of the paper ||ft p|ate [4| w|th
the adjustment screw [5| a||gn|ng |ts both end sur-
faces w|th the mark|ng-off ||ne [2| and [3|.
Note
Before adjust|ng w|th the screw [5], push
down the ||ft p|ate ||ght|y to take up any s|ack
|n the w|res.
8. T|ghten the two screws [1|.
9. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
Note
Make some test pr|nts to check to see that
no-feed or mu|t|-feed jam does not occur.
a03wf3c002ca
[3] [2]
[5]
[1]
[4]
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4.3 Paper center|ng adjustment
Perform th|s adjustment when |mages are not pr|nted on the center of paper, wh|ch fed from |, even after per-
form|ng the "Pr|nter center|ng adjustment (tray4}" (adjustment range: 4 mm} |n serv|ce mode.
A. Procedure
1. |oad about 100 sheets of paper |n the |. (|ess
than 100 may cause the paper becom|ng warped
when the gu|de p|ate |s pressed aga|nst |t.}
2. Feed paper from the tray4 (|} and pr|nt the test
pattern No. 16.
3. Fo|d the pr|nted sheet |n ha|f |n ma|n scan d|rec-
t|on to see how much the pr|nted pattern |s off-
centered.
4. O|ose the upper door. And turn off the ma|n power
sw|tch (SW1} and the sub power sw|tch (SW2}
after the paper ||ft p|ate stops at |ts uppermost
pos|t|on (||sten to the sound of the paper ||ft motor
to f|gure out the stop status}.
5. Open the upper door and remove paper.
6. |oosen the two screws [2| of the gu|de p|ate /Fr
[1| and the two screws [4| of the gu|de p|ate /Rr
[3|.
7. |oosen the two screws [6| of the center|ng
bracket [5|.
8. S||de the center|ng bracket [5| a||gn|ng the ||ne on
the both ends of the bracket w|th the mark|ng-off
||ne [7|, and t|ghten the two screws [6|.
Note
When s||d|ng the center|ng bracket, make
sure to s||de |ts both ends s|mu|taneous|y (not
t||t |t| so that the ||ne on the both ends a||gn
w|th one of the mark|ng off ||nes at the same
pos|t|on.
9. |oad paper and press the gu|de p|ate /Fr [1| and /
Rr [3| aga|nst the paper, and t|ghten the two
screws [2| and the two screws [4|.
Note
When press|ng the gu|de p|ates aga|nst
paper, make sure not to press them too much,
or a paper jam may occur.
10. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
Note
Make some test pr|nts to check to see that
the off-centered amount fa||s w|th|n the
a||owab|e range.
a03wf3c003ca
[3] [4] [1] [2]
[7]
[6] [5] [7]
4. MEOHANlOA| ADJSTMENT
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4.4 Paper skew adjustment
Oonduct th|s adjustment when there |s a d|fference |n the |nc||nat|on found w|th the ma|n body tray and the
paper skew. However, th|s method has a ||m|ted effect s|nce a|| of the paper supp||ed |s adjusted at the reg|stra-
t|on sect|on.
An adjustment |s made at a d|fferent p|ace accord|ng to the case |n wh|ch there occurs a skew of the same |nc||-
nat|on |n a|| of the paper supp||ed from the | or |n wh|ch there occurs a skew at random for each sheet of
paper.
A. Preparat|on
1. Make the cont|nuous pr|nt of the test pattern (No. 16} to check the skew.
2. Depend|ng on the |nc||nat|on of a skew, conduct e|ther of the fo||ow|ng adjustment B and O.
Skew |n the same |nc||nat|on for the ent|re |: Adjustment procedure B
Skew at random: Adjustment procedure O
B. Adjustment procedure of a|| the paper skew regu|ar|y
1. Open the front door.
2. |oosen the two screws [1|.
3. S||de the pos|t|on|ng bracket [3| referr|ng to the
mark|ng-off ||ne [2|.
Note
When s||d|ng the pos|t|on|ng bracket [3],
move |ts both edges by the same amount so
that they a||gn w|th the mak|ng-off ||ne [2] at
the same pos|t|on.
4. Pr|nt the test pattern (No. 16} cont|nuous|y to
check to see that no skew of paper occur.
a03wf3c004ca
[2]
[1] [3]
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C. Adjustment procedure of each paper skew |rregu|ar|y
1. |oad about 100 sheets of paper |n the |. (|ess
than 100 may cause the paper becom|ng warped
when the gu|de p|ate |s pressed aga|nst |t.}
Note
When press|ng the gu|de p|ates aga|nst
paper, make sure not to press them too much,
or a paper jam may occur.
2. Turn on the ma|n power sw|tch (SW1} and the sub
power sw|tch (SW2} of the ma|n body. After the
paper ||ft p|ate stops at |ts uppermost pos|t|on (||s-
ten to the sound of the paper ||ft motor to f|gure
out the stop status}, turn off the both sw|tches.
3. Open the upper door and |oosen the two screws
[2| of the gu|de p|ate /Fr [1|, the two screws [4| of
the gu|de p|ate /Rr [3| and the two screws [6| of
the gu|de p|ate /Rt [5|.
4. Press the gu|de p|ate /Fr [2|, /Rr [4| and /Rt [6|
aga|nst the paper and t|ghten a tota| of s|x screws
[2|, [4|, and [6|.
Note
The paper s|ze |nd|cat|ons on the gu|de p|ates
are marked 2 mm |arger than the actua| s|ze.
The 2 mm gap may cause the paper skew
depend|ng on the paper type.
When press|ng the gu|de p|ates aga|nst
paper, make sure not to press them too much,
or a paper jam may occur.
5. Pr|nt the test pattern (No. 16} cont|nuous|y to
check to see that no skew of paper occur.
a03wf3c005ca
[6] [5]
[4] [3] [1] [2]
4. MEOHANlOA| ADJSTMENT
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4.5 (Max|mum| Paper feed he|ght adjustment
Oonduct th|s adjustment when the fo||ow|ng cond|t|ons occur.
No-feed jam occurs
|ead|ng edge of pr|nted page |s fo|ded
No-feed jam of th|ck paper |t gets stuck w|th the entrance gu|de p|ate (the gu|de p|ate of the separat|on
ro||er sect|on}.
Mu|t|-feed jam occurs
When feed|ng t|ght|y cur|ed papers
Note
Be sure to carry out the p|ck-up ro||er separat|on adjustment after perform|ng th|s adjustment,
s|nce th|s adjustment changes the d|stance between the p|ck-up ro||er surface and paper when
the ro||er moved away from the paper. (See P.33|
A. Procedure
1. Remove the paper from the | and c|ose the
upper door.
2. Turn on the ma|n power sw|tch (SW1} and the sub
power sw|tch (SW2} of the ma|n body. After the
paper ||ft p|ate stops at |ts uppermost pos|t|on (||s-
ten to the sound of the paper ||ft motor to f|gure
out the stop status}, turn off the both sw|tches.
3. Remove the upper door.
(See P.11}
4. Remove the paper feed cover.
(See P.12}
5. |oosen the screw [1| and adjust the pos|t|on of
the mount|ng p|ate [3| of the upper ||m|t sensor
(PS109} [2| wh||e ho|d|ng |t hor|zonta||y referr|ng to
the mark|ng-off ||ne [4|, and t|ghten the screw [1|.
Note
Be sure to |nsta|| the sensor mount|ng p|ate
[3] hor|zonta||y.
Move the sensor mount|ng p|ate [3] down-
ward to ra|se the paper feed |eve|, or move
the p|ate upward to |ower the paper feed
|eve|.
When no-feed occurs or convex|y cur|ed
paper needs to be fed, move sensor mount|ng
p|ate [3] downward to ra|se the paper feed
|eve|.
When mu|t|-feed occurs or the paper edge |s
fo|ded, or when convex|y cur|ed paper needs
to be fed, move sensor mount|ng p|ate [3]
upward to |ower the paper feed he|ght |eve|.
6. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
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[1]
[2]
[3] [4]
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4.6 P|ck-up ro||er separat|on adjustment
Oonduct th|s adjustment when there occurs a no feed jam repeated|y and when the paper feed he|ght (upper
||m|t} adjustment |s made.
A. Procedure
1. Remove the paper from the | and c|ose the
upper door.
2. Turn on the ma|n power sw|tch (SW1} and the sub
power sw|tch (SW2} of the ma|n body. After the
paper ||ft p|ate stops at |ts uppermost pos|t|on (||s-
ten to the sound of the paper ||ft motor to f|gure
out the stop status}, turn off the both sw|tches.
3. Remove the upper door.
(See P.11}
4. Remove the paper feed cover.
(See P.12}
5. W|th the mov|ng part [2| of the p|ck-up so|eno|d
(SD100} [1| pu||ed |n the d|rect|on of the arrow,
measure the gap [5| between the p|ck-up ro||er [3|
and the paper ||ft p|ate [4|.
Standard va|ue: 0.5mm or more (0.5 to 2.5 mm}
lf the measured va|ue |s out of the spec|f|ed range,
perform step 6 and the subsequent steps.
6. |oosen a screw [6| and move the SD100 [1| back
and forth reffer|ng to the mark|ng-off ||ne [7| to
adjust |ts pos|t|on, and t|ghten the screw [6|.
7. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
Note
Make some test pr|nts to check to see that
no-feed or mu|t|-feed jam does not occur.
a03wf3c006ca
[2] [1] [6]
[4]
[5]
[3]
[7]
4. MEOHANlOA| ADJSTMENT
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SERVICE MANUAL
2006.09
Ver. 1.0
RU-503/504
Field Service
Revision history
AIter publication oI this service manual, the parts and mechanism may be subject to change Ior
improvement oI their perIormance.
ThereIore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, show to the leIt oI the revised section.
A number within represents the number oI times the revision has been made.
To indicate clearly a section revised, show in the lower outside section oI the correspond-
ing page.
A number within represents the number oI times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks Ior Ver. 3.0 only are shown with those Ior Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks Ior Ver. 2.0 are leIt as they are.
1
1
1
1
2006/09 1.0 Issue oI the Iirst edition
Date Service manual Ver. Revision mark Descriptions oI revision
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OONTENTS
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CONTENTS
RU-503/504
OUTLINE
1. PRODOT SPEOlFlOATlONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
MAINTENANCE
2. OTHERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1 D|sassemb|y/reassemb|y parts ||st . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.2 D|sassemb|y/reassemb|y procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2.1 Remov|ng/re|nsta|||ng the conveyance un|ts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2.2 Remov|ng/re|nsta|||ng the upper cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2.3 Remov|ng/re|nsta|||ng the decur|er gate so|eno|d /1 (SD2} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2.4 Remov|ng/re|nsta|||ng the decur|er gate so|eno|d /2 (SD3} . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2.5 Note to keep |n m|nd when rep|ac|ng the board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
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1. PRODOT SPEOlFlOATlONS
1
F|e|d Serv|ce ver1.0 Sep.2006
OUTLINE
1. PRODUCT SPECIFICATIONS
A. Type
B. Funct|ons
(1| Funct|ons
(2| Operat|on capac|ty
65PPM (A4, B5, 8
1
/2 x 11, 16K}
C. Paper type
D. Ma|ntenance
Type Oonveyance un|t w|th paper coo||ng and decur|er funct|ons
Acce|erated conveyance
mode
To acce|erate for the f|n|sher standard ||ne speed.
Decur|er conveyance mode Reduces paper cur| and conveys at an acce|erat|ng rate w|th posttreatment ||n-
ear ve|oc|ty.
Paper s|ze SRA3, A3, B4, SRA4, SRA4S, A4, A4S, B5, B5S, A5, A5S, B6S, A6S
13 x 19, 12 x 18, 11 x 17, 8
1
/2 x 14, 8
1
/2 x 11, 8
1
/2 x 11S, 5
1
/2 x 8
1
/2S
8
1
/2 x 13, 8
1
/4 x 13, 8
1
/8 x 13
1
/4, 8 x 13
8K, 16K, 16KS
Tab paper (A4, 8
1
/2 x 11}
Oustom paper (Max. 330 x 487mm, M|n. 100 x 148 mm}
Paper type P|a|n paper, h|gh qua||ty paper, co|or paper, coated paper, tab paper (f|ve-tab
type}: same as the ma|n body.
Paper we|ght Acce|erated con-
veyance mode
64 to 300g/m
2
Decur|er convey-
ance mode
64 to 209g/m
2
Ma|ntenance Same as the ma|n body.
Mach|ne serv|ce ||fe Same as the ma|n body.
1. PRODOT SPEOlFlOATlONS
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E. Mach|ne data
F. Operat|ng env|ronment
Note
The |nformat|on here|n may be subject to change for |mprovement w|thout not|ce.
Power source R-503 24/5v DO (supp||ed from the ma|n body}
R-504 AO100 to 240v/5v DO (supp||ed from the ma|n body}
Max|mum power consump-
t|on
90vA or |ess
D|mens|ons lnc|ud|ng ma|n body: 175 (W} x 723 (D} x 1 (H} mm
We|ght R-503 Approx. 33 kg
R-504 Approx. 35 kg
Temperature 10 to 30O
Hum|d|ty 10 to 80%RH (w|th no condensat|on}
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2. OTHERS
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MAINTENANCE
2. OTHERS
2.1 D|sassemb|y/reassemb|y parts ||st
No. Sect|on Part name Reference page
1 Oonveyance sect|on Oonveyance un|t P.4
2 pper cover P.9
3 Decur|er gate so|eno|d /1 (SD2} P.9
4 Decur|er gate so|eno|d /2 (SD3} P.11
2. OTHERS
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2.2 D|sassemb|y/reassemb|y procedures
Caut|on:
Be sure to unp|ug the power cord from the power out|et.
2.2.1 Remov|ng/re|nsta|||ng the conveyance un|ts
A. Procedure
1. Open the front door [1|.
2. |oosen the two screws [2| and detach them from
the ho|es [3|, re|ease the project|on [5| through the
ho|e [4|, and then remove the front cover [6|.
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[6]
[4]
[5]
[2]
[3]
[1]
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2. OTHERS
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Note
After re|nsta|||ng the front door [1], |oosen the
two screws [2] and match the pos|t|on of the
actuator [5] w|th the |nter|ock [4] wh||e mov-
|ng the f|x|ng p|ate [3] |n the d|rect|on of the
arrow. Do not open the front door [1] forc|b|y.
a04jf2c002ca
[1] [3] [4] [5] [2]
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3. Remove the two screws [1|, re|ease the two tabs
[2| through the ho|es [3|, and then remove the rear
cover [4|.
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[1]
[4]
[2]
[3]
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4. Remove the two screws [1| and then remove the
cover [2|.
5. D|sconnect the two connectors [1| and the two
c|amps [2|, and then re|ease the w|re b|nd|ng [3|.
6. Pu|| out the conveyance un|t [1| toward you and
remove the two screws [2|.
a04jf2c004ca
[1] [2]
a04jf2c005ca
[1] [2] [3]
a04jf2c006ca
[1] [2]
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7. Push the conveyance un|t [1| back to the ma|n
body, and pu|| |t out aga|n together w|th the upper
cover [2|.
Note
Do not carry the ma|n body w|th the convey-
ance un|t [1] pu||ed out w|thout the upper
cover [2].
When |nsta|||ng the conveyance un|t, put the
upper cover [2] on the gu|de ra|| [3] proper|y
and engage the ho|e [4] on the rear s|de of the
conveyance un|t w|th the p|n [5] at the back of
the gu|de ra||.
Caut|on:
Be sure to |nsta|| the |ock shaft that you have
removed dur|ng unpack|ng, or the convey-
ance un|t may pop up and you may get hurt.
Note
When hand||ng the conveyance un|t, do not
ho|d the un|t by |ts hand|e [1] or the gu|de
p|ate [2]. Be sure to grasp the sturdy parts
such as the frame [3] or the shaft [4].
8. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a04jf2c007ca
[1] [2]
[2]
[4]
[3]
[5]
a04jf2c008ca
[1]
[4]
[3] [2]
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2.2.2 Remov|ng/re|nsta|||ng the upper cover
A. Procedure
1. Remove the conveyance un|t from the ma|n body
and the opt|on. (See P.4}
2. Remove the e|ght screws [1|, s||de the cover [2| of
the ma|n body backward, and remove the cover.
3. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
2.2.3 Remov|ng/re|nsta|||ng the decur|er gate so|eno|d /1 (SD2|
A. Procedure
1. Remove the conveyance un|t from the ma|n body
and the opt|on. (See P.4}
2. Remove the upper cover. (See P.9}
3. D|sconnect the connector [1|.
4. Remove the screw [3| of the so|eno|d |ever [2|.
5. Remove the three screws [5| of the so|eno|d
mount|ng p|ate [4|, and remove the so|eno|d |ever
[2| and the so|eno|d mount|ng p|ate [4| by pu|||ng
them out a|| together toward you.
a04jf2c009ca
[1] [2]
a04jf2c010ca
[1] [4] [2] [3] [5]
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6. Remove the so|eno|d |ever [1|.
Note
M|nd the correct d|rect|on when |nsta|||ng the
so|eno|d |ever.
7. Remove the two screws [3| of the so|eno|d
mount|ng p|ate [2|, and rep|ace the so|eno|d [4|
w|th a new one.
8. Fo||ow the steps 7 to 3, and carry out the adjust-
ment be|ow.
9. Adjust the pos|t|on of the so|eno|d mount|ng p|ate
[3| so that the c|earance of the gate out|et [2|
becomes to the spec|f|ed va|ue 'a" when the gate
so|eno|d [1| |s moved as shown by the arrow, and
then secure the p|ate w|th the screw [4|.
Spec|f|ed va|ue: a = 3 0.5 mm
10. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a04jf2c011ca
[1] [4] [2] [3]
a04jf2c012ca
[4]
[4] [3] [1] [2]
a=3 0.5mm
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2.2.4 Remov|ng/re|nsta|||ng the decur|er gate so|eno|d /2 (SD3|
A. Procedure
1. Remove the conveyance un|t. (See P.4}
2. Remove the three screws [1|, and remove the
covers [2| and [3|.
3. D|sconnect the connector [1|.
4. Remove the two screws [2|.
Note
Be carefu| when hand||ng the so|eno|d [3] as |t
|s not f|xed at th|s moment.
5. Remove the two screws [4| and the so|eno|d
mount|ng p|ate [5|, and then remove the so|eno|d
[3|.
Note
Be carefu| not to drop the so|eno|d [3].
6. After |nsta|||ng the so|eno|d [3| by fo||ow|ng the
steps 5 to 3, carry out the adjustment be|ow.
a04jf2c013ca
[3] [1] [2] [1]
a04jf2c014ca
[4] [1] [5] [2] [4] [3]
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7. W|th the gate so|eno|d [1| powered on, measure
the gap between the edge of decur|er gate [2| and
the gu|de p|ate [3|. Next, adjust the pos|t|on of the
so|eno|d mount|ng p|ate [4| so that the gap
becomes the spec|f|ed va|ue 'a", and then secure
|t w|th the screws [5|.
Spec|f|ed va|ue: a = 4.5 0.5 mm
8. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a04jf2c015ca
[5] [4]
[1]
[4]
[5]
[3]
[2]
a=4.5 0.5mm
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2.2.5 Note to keep |n m|nd when rep|ac|ng the board
When the R contro| board (ROB} |s rep|aced, be
sure to rep|ace the EEPROM (lO3}.
Remove the EEPROM (lO3} from the o|d R contro|
board [1| and |nsta|| |t |nto the new R contro| board
[2|.
Note
The sett|ng of the SW1 shou|d be the same as
that of the o|d RUCB.
Note
Be sure to |nsta|| the "A" sect|ons of the EEP-
ROM (IC3| |n the same d|rect|on.
a04jf2c016ca
[1]
[2]
A
A
a04jf2c017ca
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B|ank page
SERVICE MANUAL
2006.09
Ver. 3.0
FD-501
Field Service
Revision history
AIter publication oI this service manual, the parts and mechanism may be subject to change Ior improve-
ment oI their perIormance.
ThereIore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, show to the leIt oI the revised section.
A number within represents the number oI times the revision has been made.
To indicate clearly a section revised, show in the lower outside section oI the corresponding
page.
A number within represents the number oI times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks Ior Ver. 3.0 only are shown with those Ior Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks Ior Ver. 2.0 are leIt as they are.
1
1
1
1
2006/09 3.0 Revision in relation to launching oI C6500
2005/04 2.0 Correction oI an error in writing
2004/10 1.0 Issue oI the Iirst edition
Date Service manual Ver. Revision mark Descriptions oI revision
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F|e|d Serv|ce ver3.0 Sep.2006
CONTENTS
FD-501
OUTLINE
1. PRODOT SPEOlFlOATlONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
MAINTENANCE
2. PERlODlO OHEOK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 Ma|ntenance procedure of conveyance sect|on. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1.1 Rep|ac|ng ro||er so|eno|ds /1 (SD5} to /4 (SD8} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 Ma|ntenance procedure of punch sect|on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2.1 Rep|ac|ng the punch motor (M10} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3 Ma|ntenance procedure of ma|n tray sect|on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.3.1 Rep|ac|ng the tray up down motor (M11} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.4 Ma|ntenance procedure of Pl sect|on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.4.1 Rep|ac|ng the p|ck-up rubber (upper stage} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.4.2 Rep|ac|ng the paper feed rubber (upper stage}. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.4.3 Rep|ac|ng the separat|on rubber (upper stage} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.4.4 Rep|ac|ng the p|ck-up rubber (|ower stage} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.4.5 Rep|ac|ng the paper feed rubber (|ower stage} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.4.6 Rep|ac|ng the separat|on rubber (|ower stage} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3. OTHERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1 ltems not a||owed to be d|sassemb|ed and/or adjusted. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1.1 Fo|d|ng/conveyance sw|tch|ng pos|t|on adjustment sect|on . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.2 ||st of parts to be d|sassemb|ed and assemb|ed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.3 Remova| procedure of parts to be d|sassemb|ed and assemb|ed . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.3.1 Remov|ng/re|nsta|||ng the upper cover /Fr + Pl cover /Fr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.3.2 Remov|ng/re|nsta|||ng the upper cover /Rr + Pl cover /Rr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.3.3 Remov|ng/re|nsta|||ng the upper door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.3.4 Remov|ng/re|nsta|||ng the rear cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.3.5 Remov|ng/re|nsta|||ng the |eft cover /Fr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.3.6 Remov|ng/re|nsta|||ng the |eft cover /Rr. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.3.7 Remov|ng/re|nsta|||ng the paper ex|t stopper cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.3.8 Remov|ng/re|nsta|||ng the r|ght cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.3.9 Remov|ng/re|nsta|||ng the |eft cover /p . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.3.10 Remov|ng/re|nsta|||ng the stand cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.3.11 Remov|ng/re|nsta|||ng the front door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.3.12 O|ean|ng the 2nd fo|d|ng conveyance sensor (PS53} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.3.13 O|ean|ng the 3rd fo|d|ng conveyance sensor (PS54} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.3.14 O|ean|ng the 3rd fo|d|ng ro||er . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.3.15 Remov|ng/re|nsta|||ng the fo|d|ng conveyance sect|on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.3.16 Remov|ng/re|nsta|||ng the ma|n tray up/down w|re . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.3.17 Remov|ng/re|nsta|||ng the mu|t| feed detect|on boards /1 (MFDB/1} and /2 (MFDB/2} . . . . . . . . 45
3.3.18 Note to keep |n m|nd when rep|ac|ng the board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
ADJUSTMENT/SETTING
4. MEOHANlOA| ADJSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
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4.1 Ro||er so|eno|ds /1 (SD5}, /2 (SD6}, /3 (SD7}, /4 (SD8} pos|t|on adjustment . . . . . . . . . . . . . . . . . . . . 49
4.2 Punch center|ng adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4.3 He|ght adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
4.4 Pl sect|on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
4.4.1 Gear pos|t|on adjustment of the paper feed regu|at|on p|ate . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
4.4.2 Paper feed p|ck-up amount adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
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1. PRODOT SPEOlFlOATlONS
1
F|e|d Serv|ce ver3.0 Sep.2006
OUTLINE
1. PRODUCT SPECIFICATIONS
A. Type
B. Funct|ons
(1| Funct|ons
Type Mu|t| fo|d|ng dev|ce w|th punch and Pl funct|ons
Norma| paper ex|t funct|on Transfer paper ex|ted from the ma|n body |s ex|ted |nto the ma|n tray/sub tray.
Punch|ng funct|on Transfer paper that |s ex|ted by the ma|n body or fed to the Pl |s punched for
each sheet of paper and ex|ted |nto the ma|n tray/sub tray.
Fo|d|ng funct|on Transfer paper that |s ex|ted from the ma|n body or fed to the Pl |s hand|ed for
fo|d|ng (e|ther one of the fo||ow|ng: Z-fo|d, |etter fo|d-out, |etter fo|d-|n, Doub|e
para||e| fo|d, Gate fo|d, and fo|d|ng} for each sheet of paper, and ex|ted |nto the
sub tray/ma|n tray (The Z-fo|d ex|t to the ma|n tray wh||e |n the FS connect|on |s
||m|ted on|y to B4, A3, 8
1
/2 x 14, 11 x 17, 12 x 18 and 8K.}
Pl |nsert|on funct|on Pl tray paper |s |nserted |n the transfer paper ex|ted from the ma|n body.
Manua| mode Pl tray paper |s punched, fo|ded and stap|ed, and then ex|ted |nto the sub tray/
ma|n tray. (The stap||ng funct|on |s ava||ab|e on|y when the stap|e un|t |s con-
nected to the downstream of the FD.}
1. PRODOT SPEOlFlOATlONS
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(2| Max|mum tray capac|ty
(3| Process|ng capac|ty
105PPM
Ma|n tray
(we|gh|ng 50 to 244 g/m
2
}
2,500 sheets: A4, A4S, B5, B5S
8
1
/2 x 11, 8
1
/2 x 11S
16K
*3
, 16KS
*3
1,500 sheets: SRA3
*2
, A3, B4, SRA4
*2
, SRA4S
*2
13 x 19
*2
,12 x 18, 11 x 17, 8
1
/2 x 14
8
1
/2 x 13, 8
1
/4 x 13, 8
1
/8 x 13
1
/4
8K
*3

w|de paper
*1
: A3, B4,A4, A4S, B5, B5S, A5, 12 x 18, 11 x 17,
8
1
/2 x 11, 8
1
/2 x 11S, 5
1
/2 x 8
1
/2
s|ze entry: (Max. 324 x 460 mm}
500 sheets: A5, A5S
*2
, B6S
*2
5
1
/2 x 8
1
/2
*1
, 5
1
/2 x 8
1
/2S
*2

Tab paper
*4
: A3, B4, A4, A4S, B5, B5S,11 x 17, 8
1
/2 x 11,8
1
/2 x 11S,
custom paper (Max. 324 x 460 mm, M|n. 182 x 140mm}
Oustom paper : 1050 (Max. 324 x 460 mm, M|n. 182 x 140mm}
O6500 (Max. 330 x 483 mm, M|n. 128 x 148mm}
*1 1050 on|y *2 O6500 on|y
*3 O6500: supported |n a|| the dest|nat|ons.
1050: on|y supported |n Ta|wan and Oh|na.
*4 O6500: on|y A4 and 8
1
/2 x11. Operat|on of paper ex|t w|th tab area at the
tra|| edge s|de |s not assured.
Sub tray
*1
(we|gh|ng 50 to 300 g/m
2
}
SRA3, A3, B4, SRA4, SRA4S, A4, A4S, B5, B5S, A5, A5S, B6S, A6S
13 x 19, 12 x 18, 11 x 17, 8
1
/2 x 14, 8
1
/2 x 11, 8
1
/2 x 11S, 5
1
/2 x 8
1
/2, 5
1
/2 x 8
1
/2S,
8
1
/2 x 13, 8
1
/4 x 13, 8
1
/8 x 13
1
/4, 8 x 13
8K
*2
, 16K
*2
, 16KS
*2
Tab paper
*3
: A4, 8
1
/2 x 11, custom paper
Oustom paper : Max. 330 x 487 mm, M|n. 100 x 148mm
*1 O6500 on|y
*2 O6500: supported |n a|| the dest|nat|ons.
1050: on|y supported |n Ta|wan and Oh|na.
*3 Operat|on of paper ex|t w|th tab area at the tra|| edge s|de |s not assured.
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2
C. Type of paper
(1| Punch|ng funct|on
(2| Fo|d|ng funct|ons
Paper s|ze 2 ho|es: A3, B4, SRA4S
*2
, A4, A4S, B5, B5S, A5, A5S
*2
12 x 18 , 11 x 17, 8
1
/2 x 14, 8
1
/2 x 11, 8
1
/2 x 11S, 5
1
/2 x 8
1
/2
*1
8
1
/2 x 13, 8
1
/4 x 13, 8
1
/8 x 13
1
/4, 8 x 13
8K
*3
, 16K
*3
, 16KS
*3
,
Tab paper
*4
: A3, B4, A4, A4S, B5, B5S, 11 x 17,
8
1
/2 x 11, 8
1
/2 x 11S,
custom paper (Max. 324 x 460 mm,
M|n. 182 x 140mm}
3 ho|es/4 ho|es: A3, B4, A4, B5
12 x 18 , 11 x 17, 8
1
/2 x 11
8K
*3
, 16K
*3
Tab paper
*4
: A3, B4, A4, A4S, B5, B5S, 11 x 17,
8
1
/2 x 11, 8
1
/2 x 11S,
custom paper (Max. 324 x 460 mm,
M|n. 182 x 140mm}
*1 1050 on|y *2 O6500 on|y
*3 O6500: supported |n a|| the dest|nat|ons.
1050: on|y supported |n Ta|wan and Oh|na.
*4 A4, 8
1
/2 x 11 on|y for O6500
App||cab|e paper P|a|n paper, tab paper
Paper we|ght 50 to 209 g/m
2
Paper s|ze A3, B4, SRA4S
*1
, A4S
12 x 18, 11 x 17, 8
1
/2 x 14, 8
1
/2 x 11S
8K
*2
Oustom paper
*1
: (Max. 305 x 458 mm, M|n. 210 x 279mm}
*1 O6500 on|y
*2 O6500: supported |n a|| the dest|nat|ons.
1050: on|y supported |n Ta|wan and Oh|na.
App||cab|e paper P|a|n paper
Paper we|ght Fo|d|ng, |etter
fo|d-|n, |etter
fo|d-out, Z-fo|d
50 to 130 g/m
2
Doub|e para||e|
fo|d, Gate fo|d
50 to 91 g/m
2

1. PRODOT SPEOlFlOATlONS
4
F|e|d Serv|ce ver3.0 Sep.2006
F
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2
(3| PI funct|ons
D. Ma|ntenance
E. Mach|ne data
F. Operat|ng env|ronment
Note
The |nformat|on here|n may be subject to change for |mprovement w|thout not|ce.
Paper s|ze SRA3
*2
, A3, B4, SRA4
*2
, SRA4S
*2
, A4, A4S, B5, B5S, A5
13 x 19
*2
, 12 x 18, 11 x 17, 8
1
/2 x 14, 8
1
/2 x 11, 8
1
/2 x 11S, 5
1
/2 x 8
1
/2
8
1
/2 x 13, 8
1
/4 x 13, 8
1
/8 x 13
1
/4, 8 x 13
8K
*3
, 16K
*3
, 16KS
*3
Tab paper
*4
: A3, B4, A4, A4S, B5, B5S, 11 x 17, 8
1
/2 x 11, 8
1
/2 x 11S,
custom paper (Max. 324 x 460 mm, M|n. 182 x
140mm}
Oustom paper
*2
: Max. 330 x 483 mm, M|n. 182 x 148mm
W|de paper
*1
: A3, B4, A4, A4S, B5, B5S, A5, 12 x 18,11 x 17,
8
1
/2 x 11, 8
1
/2 x 11S, 5
1
/2 x 8
1
/2,
s|ze entry: (Max. 324 x 460 mm}
*1 1050 on|y *2 O6500 on|y
*3 O6500: supported |n a|| the dest|nat|ons.
1050: on|y supported |n Ta|wan and Oh|na.
*4 A4, 8
1
/2 x 11 on|y for O6500
App||cab|e paper P|a|n paper, h|gh-qua||ty paper, trace paper, coated paper
Paper we|ght 50 to 300 g/m
2
Max|mum tray capac|ty 500 sheets (80 g/m
2
} x 2 trays
Ma|ntenance Same as the ma|n body.
Mach|ne serv|ce ||fe Same as the ma|n body.
Power source
(for metr|c area}
230 vAO, DOS 5v (5v DOS |s supp||ed from the ma|n body.}
AO100, 240v, DO5v (DO5v |s supp||ed from the ma|n body.}
Power source
(for |nch area}
200 vAO, DOS 5v (5v DOS |s supp||ed from the ma|n body.}
Max|mum power consump-
t|on
180 vA or |ess
D|mens|ons 400 (W} x 723 (D} x 1231 (H} mm
(The ma|n tray |s not |nc|uded |n the w|dth}
We|ght Approx. 130 kg
Temperature 10 to 30O
Hum|d|ty 10 to 80% RH (w|th no condensat|on}
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2. PERlODlO OHEOK
5
F|e|d Serv|ce ver3.0 Sep.2006
MAINTENANCE
2. PERIODIC CHECK
Caut|on:
Be sure to unp|ug the power cord from the power out|et.
2.1 Ma|ntenance procedure of conveyance sect|on
2.1.1 Rep|ac|ng ro||er so|eno|ds /1 (SD5| to /4 (SD8|
A. Per|od|ca||y rep|aced parts/cyc|e
Ro||er so|eno|ds /1 (SD5} to /4 (SD8} : Every 10,000,000 pr|nts (actua| rep|acement cyc|e: every 5,000,000
punches} *1
*1 1050
B. Procedure
1. Remove 4 screws [1| and then remove the cord
support board /A [2|.
2. nhook the hook of the spr|ng [3| from the shaft
[4|.
3. Remove 4 connectors [1|.
4. Remove each of 2 screws [2| and then remove the
ro||er so|eno|ds /1 (SD5} to /4 (SD8} [3|.
5. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
6. Make adjustments of the |nsta||at|on pos|t|on. (See
P.49}
[4]
[2]
[1]
[3] fd501fs2001c
[1]
[2]
[1]
[2]
[3]
fd501fs2002c
2. PERlODlO OHEOK
6
F|e|d Serv|ce ver3.0 Sep.2006
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2.2 Ma|ntenance procedure of punch sect|on
2.2.1 Rep|ac|ng the punch motor (M10|
A. Per|od|ca||y rep|aced parts/cyc|e
Punch motor (M10} : Every 10,000,000 pr|nts (actua| rep|acement cyc|e: every 5,000,000 punches} *1
*1 1050
B. Procedure
1. Remove 2 connectors [1|.
2. Remove 4 screws [2|.
3. Remove the punch un|t [3|.
4. D|sconnect the connector [2|.
5. Remove 2 screws [3| and then remove the punch
motor (M10} [1|.
6. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[2]
[1]
[3]
fd501fs2003c
[1] [3]
[2] fd501fs2004c
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2. PERlODlO OHEOK
7
F|e|d Serv|ce ver3.0 Sep.2006
2.3 Ma|ntenance procedure of ma|n tray sect|on
2.3.1 Rep|ac|ng the tray up down motor (M11|
A. Per|od|ca||y rep|aced parts/cyc|e
Tray up down motor (M11} : Every 5,250,000 pr|nts (actua| rep|acement cyc|e: every 5,000,000 pr|nts} *1
*1 1050
B. Procedure
Note
Be sure to remove the tray up down motor (M11| wh||e support|ng the up/down stay w|th your
hands.
1. Remove the rear cover (See P.23} and the |eft
cover /Rr (See P.24}.
2. Open the front door and pu|| out the fo|d|ng un|t.
3. D|sconnect the connector [1|.
4. Remove 2 screws [2| and then remove the tray up
down motor (M11} [3|.
5. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[1]
[2]
[3]
fd501fs2005c
2. PERlODlO OHEOK
8
F|e|d Serv|ce ver3.0 Sep.2006
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2.4 Ma|ntenance procedure of PI sect|on
2.4.1 Rep|ac|ng the p|ck-up rubber (upper stage|
A. Per|od|ca||y rep|aced parts/cyc|e
P|ck-up ro||er rubber : Every 5,250,000 pr|nts (actua| rep|acement cyc|e: every 200,000 feed} *1
*1 1050
B. Spotted rep|aced parts/cyc|e
P|ck-up ro||er rubber : Actua| rep|acement cyc|e: every 200,000 feed *2
*2 O6500
C. Procedure
1. Open the upper door.
2. Remove 2 screws [1| and then remove the protec-
t|ve cover [2|.
3. D|sconnect the connector [1|.
4. Remove 4 screws [2| and then remove the p|ck-
up un|t /p [3|.
Note
The rear s|de of the shaft |s |nserted |nto the
coup||ng [4]. Be sure to remove the p|ck-up
un|t /Up [3] from the front s|de.
Be carefu| not to damage 2 actuators [5] of
the p|ck-up un|t /Up.
[1]
[2]
fd501fs2006c
[2]
[1]
[5]
[3]
[4]
fd501fs2007c
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2. PERlODlO OHEOK
9
F|e|d Serv|ce ver3.0 Sep.2006
5. Remove the hook of the spr|ng [1| from the
mount|ng p|ate [2|.
6. Remove 2 O-c||ps [3| and then remove the shaft
[4|.
7. Remove 2 O-c||ps [1|.
8. Remove the shaft f|x|ng p|ece [2|, and then
remove the shaft [3| from the mount|ng p|ate [4|.
9. Remove 2 O-c||ps [1|.
10. Remove the spacer [1| and the be|t restr|ct|on
p|ate [2|.
[4] [2] [1]
[3] fd501fs2008c
[2] [3] [4]
[1] fd501fs2009c
[1] fd501fs2010c
[1] [2]
fd501fs2011c
2. PERlODlO OHEOK
10
F|e|d Serv|ce ver3.0 Sep.2006
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11. Remove the be|t [3| from the gear [2|, [4| and then
remove the gear [2|, [4| and the p|n [1|, [5| from
the p|ck-up ro||er shaft [4|.
12. Pu|| out the p|ck-up ro||er shaft [1| to the front s|de,
and remove the p|ck-up ro||er assemb|y [2|.
13. Remove the p|ck-up ro||er [1| and rep|ace the
p|ck-up rubber [2|.
Note
Be sure to |nsta|| the p|ck-up ro||er so that the
one-way c|utch [3] (b|ue| |s on the front s|de.
[5]
[4]
[2] [1] [3]
fd501fs2012c
[1]
[2] fd501fs2013c
[2] [1] fd501fs2014c
[3]
F
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2. PERlODlO OHEOK
11
F|e|d Serv|ce ver3.0 Sep.2006
14. Remove the O-c||p [1|.
15. Remove the E-r|ng [2|.
16. Remove the be|t restr|ct|on p|ate [3|.
17. Remove the be|t [4| from the gear [5|, and then
remove the gear [5| and the p|n [6| from the p|ck-
up ro||er shaft [7|.
18. Pu|| out the p|ck-up ro||er shaft [7| to the rear s|de,
and remove the p|ck-up ro||er assemb|y [8|.
19. Remove the p|ck-up ro||er and rep|ace the p|ck-up
rubber.
Note
Be sure to |nsta|| the p|ck-up ro||er so that the
one-way c|utch [9] (b|ue| |s on the front s|de.
20. Remove 2 O-c||ps [1|.
21. Remove the be|t restr|ct|on p|ate [2|.
22. Remove the be|t [3| from the gear [4|, and then
remove the gear [4| and the p|n [5| from the p|ck-
up ro||er shaft [6|.
23. Pu|| out the p|ck-up ro||er shaft [6| from the rear
s|de, and remove the p|ck-up ro||er assemb|y [7|.
24. Remove the p|ck-up ro||er and rep|ace the p|ck-up
rubber.
Note
Be sure to |nsta|| the p|ck-up ro||er so that the
one-way c|utch [8] (b|ue| |s on the front s|de.
25. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[1] [8] [9] [6] [5] [3] [2]
[7] [4]
fd501fs2015c
[6]
[2]
[1] [8] [5] [1]
[4] [7] [3]
fd501fs2016c
2. PERlODlO OHEOK
12
F|e|d Serv|ce ver3.0 Sep.2006
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2.4.2 Rep|ac|ng the paper feed rubber (upper stage|
A. Per|od|ca||y rep|aced parts/cyc|e
Paper feed rubber : Every 2,250,000 pr|nts (actua| rep|acement cyc|e: every 100,000 feed} *1
: Every 2,200,000 pr|nts (actua| rep|acement cyc|e: every 100,000 feed} *2
*1 1050
*2 O6500
B. Procedure
1. Oonduct the steps 1 to 8 |n the '2.4.1 Rep|ac|ng
the p|ck-up rubber (upper stage}" and remove the
p|ck-up ro||er un|t.
2. Remove the O-c||p [1|.
3. Remove the be|t restr|ct|on p|ate [2|.
4. Remove the spacer [3|.
5. Remove the be|t [4|.
6. Remove the gear [5| and the p|n [6|.
7. Remove the gear [7| and the p|n [8|.
8. Remove the 2 O-c||ps [1| and then remove the
ent|re paper feed arm [2| from the paper feed
shaft [3|.
[3]
[4]
[1]
[7]
[8]
[2] [6] [5]
fd501fs2017c
[2] [3]
[1] fd501fs2018c
F
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2. PERlODlO OHEOK
13
F|e|d Serv|ce ver3.0 Sep.2006
9. Remove the spacer [1|.
10. Remove the actuator [2|.
11. Remove the spacer [3|.
12. Remove 2 O-c||ps [4|.
13. Remove the paper feed arm [1|.
14. Remove the spacer [2|.
15. Remove the paper feed ro||er assemb|y [3|.
16. Remove the paper feed ro||er [1| and rep|ace the
paper feed rubber[2|.
17. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
Note
Be sure to |nsta|| the p|ck-up ro||er so that the
one-way c|utch [3] (b|ue| |s on the front s|de.
[2] [3] [4] [1]
fd501fs2019c
[2] [3] [1]
fd501fs2020c
[3]
[1]
[2]
fd501fs2021c
2. PERlODlO OHEOK
14
F|e|d Serv|ce ver3.0 Sep.2006
F
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2.4.3 Rep|ac|ng the separat|on rubber (upper stage|
A. Per|od|ca||y rep|aced parts/cyc|e
Separat|on rubber : Every 2,250,000 pr|nts (actua| rep|acement cyc|e: every 100,000 feed} *1
: Every 2,200,000 pr|nts (actua| rep|acement cyc|e: every 100,000 feed} *2
*1 1050
*2 O6500
B. Procedure
1. Oonduct the steps 1 to 4 |n "2.4.1 Rep|ac|ng the
p|ck-up rubber (upper stage}" and remove the
p|ck-up un|t /p.
2. Remove the 2 O-c||ps [1|.
3. Remove 2 bear|ngs [2|.
4. Remove the O-c||p [3| and then remove the ent|re
ro||er shaft from the mount|ng p|ate wh||e press|ng
the separat|on ro||er assemb|y [4| aga|nst the front
gear [5|.
Note
P|ns are emp|oyed on the |ns|de of the sepa-
rat|on ro||er assemb|y [4] and the gear [5]
respect|ve|y. When remov|ng them, be carefu|
that these p|ns do not get |ost. W|th the C-c||p
[6] on the front s|de of the gear |eft as |t |s,
press|ng the ro||er onto the gear prevents the
p|ns from dropp|ng off.
5. Remove the separat|on ro||er rubber [1| from the
separat|on ro||er [2| and rep|ace |t.
6. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[1]
[6] [5] [4] [3]
[2] [1]
fd501fs2022c
[2] [1]
fd501fs2023c
F
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2. PERlODlO OHEOK
15
F|e|d Serv|ce ver3.0 Sep.2006
2.4.4 Rep|ac|ng the p|ck-up rubber (|ower stage|
A. Per|od|ca||y rep|aced parts/cyc|e
P|ck-up rubber : Every 5,250,000 pr|nts (actua| rep|acement cyc|e: every 200,000 feed} *1
*1 1050
B. Spotted rep|aced parts/cyc|e
P|ck-up rubber : Actua| rep|acement cyc|e: every 200,000 feed *2
*2 O6500
C. Procedure
Note
A shaft f|x|ng screw |s |nserted when remov|ng the PI tray /Up. Be sure to remove th|s shaft f|x|ng
screw from the PI tray /Up after comp|et|on of the rep|acement of the p|ck-up ro||er /Lw. Operat|ng
the mach|ne w|th the shaft f|x|ng screw |nserted to the PI tray /Up may cause damage to the PI
sect|on.
1. Make sure that the Pl ||ft p|ate /p [1| has come
down fu||y. lf |t has not come down comp|ete|y,
conduct the l/O check (output} (Pl/p: 70 -11, Pl/
|w: 70 - 13} |n the serv|ce mode.
2. Oonduct the steps 1 to 4 |n "2.4.1 Rep|ac|ng the
p|ck-up rubber (upper stage}" and remove the
p|ck-up un|t /p.
3. Remove the 4 screws [2| and then remove the
paper feed stopper p|ate /p [3|.
[1]
[3]
[2]
[2]
fd501fs2024c
2. PERlODlO OHEOK
16
F|e|d Serv|ce ver3.0 Sep.2006
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4. Remove the shaft f|x|ng screw [1| and |nsert |t |n
the shaft f|x|ng ho|e [2|.
Note
Be sure to turn the shaft f|x|ng screw [1] unt||
|ts stem sect|on d|sappears comp|ete|y.
After comp|et|on of the rep|acement of the
p|ck-up rubber (|ower stage| be sure to
remove the shaft f|x|ng screw [1] from the
pos|t|on [2] and get |t back to the pos|t|on [1].
Operat|ng the mach|ne w|th the shaft f|x|ng
screw |nserted to the pos|t|on [2] may cause
damage to the PI sect|on.
5. Remove the spr|ng [2| hooked between the sepa-
rat|on ro||er un|t [1| and the Pl tray /p [3|.
6. D|sconnect the connector [5|.
7. Remove the 4 screws [4| and then remove the Pl
tray /p [3|.
Note
When remov|ng the PI tray /Up [2], be sure to
pu|| |t d|agona||y up to the |eft.
[1]
[2] fd501fs2025c
[2] [1] [3]
[4] [4]
[5]
fd501fs2026c
F
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2. PERlODlO OHEOK
17
F|e|d Serv|ce ver3.0 Sep.2006
8. D|sconnect the connector [1|.
9. Remove 4 screws [2| and then remove the p|ck-
up un|t /|w [3|.
10. For the subsequent operat|ons, conduct the p|ck-
up rubber (upper stage} (steps 4 to 25}. (See P.8}
11. Rep|ace |t w|th a new p|ck-up rubber.
12. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
Note
When |nsta|||ng the PI tray /Up, be sure to
remove the shaft f|x|ng screw and get |t back
to the or|g|na| pos|t|on.
[2]
[3]
[2]
[1]
fd501fs2027c
2. PERlODlO OHEOK
18
F|e|d Serv|ce ver3.0 Sep.2006
F
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2.4.5 Rep|ac|ng the paper feed rubber (|ower stage|
A. Per|od|ca||y rep|aced parts/cyc|e
Paper feed rubber : Every 2,250,000 pr|nts (actua| rep|acement cyc|e: every 100,000 feed} *1
Every 2,000,000 pr|nts (actua| rep|acement cyc|e: every 100,000 feed} *2
*1 1050
*2 O6500
B. Procedure
1. Oonduct the steps 1 to 9 |n "2.4.4 Rep|ac|ng the p|ck-up rubber (|ower stage}"
2. The subsequent operat|ons are the same as those for the paper feed rubber (upper stage}. (See P.12}
3. Re|nsta|| a new paper feed rubber fo||ow|ng the remova| steps |n reverse.
2.4.6 Rep|ac|ng the separat|on rubber (|ower stage|
A. Per|od|ca||y rep|aced parts/cyc|e
Separat|on rubber: Every 2,250,000 pr|nts (actua| rep|acement cyc|e: every 100,000 feed}
B. Procedure
1. Oonduct the steps 1 to 9 |n "2.4.4 Rep|ac|ng the
p|ck-up rubber (|ower stage}"
2. Remove 4 screws [1| and then remove the paper
feed stopper p|ate /|w [2|.
3. For the subsequent operat|ons, conduct the sep-
arat|on rubber (upper stage} (steps 2 to 6}.
(See P.14}
4. Rep|ace |t w|th a new separat|on rubber.
5. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[1]
[2]
fd501fs2028c
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3. OTHERS
19
F|e|d Serv|ce ver3.0 Sep.2006
3. OTHERS
3.1 Items not a||owed to be d|sassemb|ed and/or adjusted
Caut|on:
Be sure to unp|ug the power cord from the power out|et.
3.1.1 Fo|d|ng/conveyance sw|tch|ng pos|t|on adjustment sect|on
Note
Be sure to avo|d remov|ng or |oosen|ng the screws [1], [2], [3] of the fo|d|ng/conveyance sw|tch|ng
pos|t|on adjustment sect|on prov|ded on the front of the fo|d|ng conveyance un|t. The adjustment
sca|e marked on the fo|d|ng conveyance frame are |ntended to be used |n the factory.
fd501fs2079c
[1]
[2]
[3]
3. OTHERS
20
F|e|d Serv|ce ver3.0 Sep.2006
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3.2 L|st of parts to be d|sassemb|ed and assemb|ed
No. Sect|on Part name Page referred to
1 Oover sect|on pper cover /Fr + Pl cover /Fr P.21
2 pper cover /Rr + Pl cover /Rr P.22
3 pper door P.22
4 Rear cover P.23
5 |eft cover /Fr P.23
6 |eft cover /Rr P.24
7 Paper ex|t stopper cover P.24
8 R|ght cover P.25
9 |eft cover /p P.25
10 Stand cover P.26
11 Front door P.27
12 Fo|d|ng conveyance
sect|on
2nd fo|d|ng conveyance sensor (PS53} P.28
13 3rd fo|d|ng conveyance sensor (PS54} P.28
14 3rd fo|d|ng ro||er P.29
15 Fo|d|ng conveyance sect|on P.31
16 Ma|n tray sect|on Ma|n tray up/down w|re P.36
17 Pl sect|on Mu|t| feed detect|on board /1, /2 P.45
F
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3. OTHERS
21
F|e|d Serv|ce ver3.0 Sep.2006
3.3 Remova| procedure of parts to be d|sassemb|ed and assemb|ed
3.3.1 Remov|ng/re|nsta|||ng the upper cover /Fr + PI cover /Fr
A. Procedure
1. Open the upper door [1| and the front door [2|.
2. Remove 3 screws [3|, pu|| out the Pl cover /Fr [5|
to the front s|de wh||e ra|s|ng |t together w|th the
upper cover /Fr [4|.
3. D|sconnect the connector [1| and remove the Pl
cover /Fr [3| together w|th the upper cover /Fr [2|.
[4]
[5]
[2]
[3] fd501fs2029c
[1]
[3]
[1]
[2]
fd501fs2030c
3. OTHERS
22
F|e|d Serv|ce ver3.0 Sep.2006
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3.3.2 Remov|ng/re|nsta|||ng the upper cover /Rr + PI cover /Rr
A. Procedure
1. Open the upper door [1|.
2. Remove 3 screws [2| and pu|| out the Pl cover /Rr
[4| to the rear s|de wh||e ra|s|ng |t together w|th the
upper cover /Rr [3|.
3.3.3 Remov|ng/re|nsta|||ng the upper door
A. Procedure
1. Remove the upper cover /Fr, the Pl cover /Fr, the
upper cover /Rr and the Pl cover /Rr.
2. O|ose the upper door [1|.
3. Remove the E-r|ng [2| and then remove the bear-
|ng [4| of the upper door open/c|ose shaft [3|.
4. W|th the bear|ng [5| sh|fted to the front s|de,
remove the upper door [1|.
[3]
[2]
[4]
fd501fs2031c
[1]
[2]
[4]
[1]
[3]
[5]
fd501fs2032c
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2
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3.3.4 Remov|ng/re|nsta|||ng the rear cover
A. Procedure
1. Remove 4 screws [1| and then remove the rear
cover /|w [2|.
3.3.5 Remov|ng/re|nsta|||ng the |eft cover /Fr
A. Procedure
1. Remove 3 screws [1| and then remove the |eft
cover /Fr [2|.
[1]
fd501fs2033c
[2]
[1]
[2]
[1]
fd501fs2034c
2
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3.3.6 Remov|ng/re|nsta|||ng the |eft cover /Rr
A. Procedure
1. Remove 5 screws [1| and then remove the |eft
cover /Rr [2|.
3.3.7 Remov|ng/re|nsta|||ng the paper ex|t stopper cover
A. Procedure
1. Remove 4 screws [1| and then remove the paper
ex|t stopper cover [2|.
[1]
[2]
[1] fd501fs2035c
[1]
[2]
fd501fs2036c
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F|e|d Serv|ce ver3.0 Sep.2006
3.3.8 Remov|ng/re|nsta|||ng the r|ght cover
A. Procedure
1. Remove 4 screws [1| and then remove the r|ght
cover [2|.
3.3.9 Remov|ng/re|nsta|||ng the |eft cover /Up
A. Procedure
1. Remove the upper cover /Fr, the Pl cover /Fr, the
upper cover /Rr and the Pl cover /Rr.
2. Remove 4 screws [1| and then remove the |eft
cover /p [2|.
[1]
[2]
fd501fs2037c
[1]
[2]
[1]
fd501fs2038c
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3.3.10 Remov|ng/re|nsta|||ng the stand cover
A. Procedure
1. Open the front door [1|.
2. Remove 3 screws [2| of the hand|e and then
remove the hand|e.
3. Remove 4 screws [3| and then remove the stand
cover [4|.
[2]
[3]
[1]
[4]
fd501fs2039c
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1
2
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F|e|d Serv|ce ver3.0 Sep.2006
3.3.11 Remov|ng/re|nsta|||ng the front door
Note
When remov|ng the front door, be sure to support |t so that |t does not fa|| down.
A. Procedure
1. Open the front door [1|.
2. Remove the screw [2|.
3. Remove the stand cover [3|.
4. Remove 3 screws [4| wh||e push|ng up the front
door so that |t does not fa|| down, and then
remove the support p|ate [5|.
5. Remove the front door [1|.
[4]
[5]
[1]
[2]
[3]
fd501fs2040c
2
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3.3.12 C|ean|ng the 2nd fo|d|ng conveyance sensor (PS53|
A. Procedure
1. Remove the front door and pu|| out the fo|d|ng
un|t.
2. Open the gu|de p|ates [1| and [2|.
3. O|ean the 2nd fo|d|ng conveyance sensor (PS53}
[3|.
3.3.13 C|ean|ng the 3rd fo|d|ng conveyance sensor (PS54|
A. Procedure
1. Remove the front door and pu|| out the fo|d|ng
un|t.
2. Remove the screw [1| and turn over the sensor
mount|ng p|ate [2|.
[3]
[2]
[1]
fd501fs2041c
[2]
fd501fs2042c
[1]
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2
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29
F|e|d Serv|ce ver3.0 Sep.2006
3. O|ean the 3rd fo|d|ng conveyance sensor (PS54}
[1|.
3.3.14 C|ean|ng the 3rd fo|d|ng ro||er
A. Procedure
1. Open the front door and pu|| out the fo|d|ng un|t.
2. Remove the stand cover.
3. The 2 spr|ngs [2| are hooked to the shaft [1|.
Remove them from the shaft [1|.
4. Remove the screw [3| and then remove the 2
spr|ngs [2|, the support p|ate [4| and the gu|de
p|ate [5|.
fd501fs2043c
[1]
[4]
[5]
[2] [1]
[3]
fd501fs2044c
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5. Remove 3 screws [1| and then remove the gu|de
p|ate [2|.
6. O|ean the 3rd fo|d|ng ro||er [1|.
fd501fs2045c
[2]
[1]
fd501fs2046c
[1]
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1
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F|e|d Serv|ce ver3.0 Sep.2006
3.3.15 Remov|ng/re|nsta|||ng the fo|d|ng conveyance sect|on
Caut|on:
The fo|d|ng conveyance sect|on |s very heavy. Be sure to conduct th|s operat|on w|th 2 peop|e.
A. Procedure
1. Remove the front door and the rear cover.
2. D|sconnect 3 connectors [1| and then remove the
w|r|ng harnesses from the 7 w|r|ng harness gu|des
[3| of the coup||ng arm /Rr [2|.
3. Remove 2 O-c||ps [1|.
4. Remove the shaft [2| and separate the coup||ng
arm /Fr [3| and the coup||ng arm /Rr [4|.
[3]
[2]
[1]
fd501fs2047c
fd501fs2048c
[3]
[4]
[2]
[1]
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5. Remove the stopper screws [1|, one each, from
the |eft and r|ght ra||s and pu|| further out the fo|d-
|ng conveyance sect|on.
[1]
[1]
fd501fs2049c
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1
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F|e|d Serv|ce ver3.0 Sep.2006
6. Remove screws [1|, 3 each, from the |eft and r|ght
ra||s.
[1]
[1]
fd501fs2050c
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7. Ho|d the fo|d|ng conveyance sect|on [3| at the
spec|f|ed p|aces [1| and [2| and remove |t wh||e ||ft-
|ng |t up.
Caut|on:
Be carefu| of your posture when remov|ng |t.
Be sure to carry out th|s operat|on w|th 2 peo-
p|e so that you don't throw out your back.
Note
When ||ft|ng up the fo|d|ng conveyance sec-
t|on, be sure to ho|d the shaft at the p|aces [1]
and [2]. Ho|d|ng |t at other p|aces such as the
ro||er shaft or the gu|de p|ate may cause
deformat|on to these p|aces.
8. Stand the fo|d|ng conveyance sect|on [1| upr|ght
when |t has been removed, or |ay |t down on the
r|ght s|de [2|.
Note
Be carefu| not to |ay |t w|th the r|ght s|de [3]
down. The gu|de p|ate may get deformed.
9. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[2]
[3]
[1]
fd501fs2051c
[1]
[2]
[3]
fd501fs2052c
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1
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35
F|e|d Serv|ce ver3.0 Sep.2006
Note
When |nsta|||ng the fo|d|ng conveyance sec-
t|on, make sure that a|| 4 hooks [1] of the ra||s
have engaged the attach|ng ho|es [2] of the
fo|d|ng conveyance sect|on.
The top shou|d be attached by push|ng |t to
the r|ght to engage the upper ra|| and the bot-
tom pushed to the |eft to engage the |ower
ra||.
Note
When |nsta|||ng the fo|d|ng conveyance sec-
t|on, pu|| out the ra|| further than the |ength of
the stopper [1]. Use the stopper screw [2] to
fasten |t tentat|ve|y at |ts fu||y pu||ed-out pos|-
t|on and f|x the ra|| on the oppos|te s|de w|th
tape [3]. Do|ng th|s prevents the ra|| from
mov|ng |nwards for an easy and smooth oper-
at|on.
fd501fs2053c
[2]
[1]
[1]
[2]
[3]
[2]
[1]
fd501fs2054c
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3.3.16 Remov|ng/re|nsta|||ng the ma|n tray up/down w|re
A. Procedure
Note
The fo||ow|ng procedure for rep|ac|ng the up/
down w|re shows the examp|es on the rear
s|de. The conf|gurat|on and w|nd|ng of the
w|res on the front s|de are symmetr|ca| to the
rear s|de.
There are two types of up/down w|res pro-
v|ded, one [1] on the front s|de and the other
[3] on the rear s|de. These two w|res are d|f-
ferent |n the d|rect|on of the w|re mount|ng
p|ates. Be sure to use the w|re w|th the cor-
rect w|re mount|ng p|ate d|rect|on when
|nsta|||ng |t. The d|st|nct|on of these two w|res
can be made by the d|rect|on of the w|re
mount|ng p|ate when the shorter w|re [2] |s
p|aced under the |onger w|re.
1. Remove the fo||ow|ng parts.
Rear cover (See P.23}
|eft cover /Fr (See P.23}
|eft cover /Rr (See P.24}
Front door (See P.27}
[2]
[3]
[2]
[1]
fd501fs2056c
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37
F|e|d Serv|ce ver3.0 Sep.2006
2. Remove 2 connectors [1| and 5 screws [2|, and
then remove the gear box [4| together w|th the up
down motor (M11} [3|.
Caut|on:
When the gear box |s removed, the up/down
stay may fa|| down. So, when remov|ng the
gear box, be sure to support the stay w|th
your hands.
3. Remove 2 screws [1| and then remove the w|re
mount|ng p|ate [3| of the up/down w|re /Rr [2|
from the up/down stay [4|.
fd501fs2057c
[4]
[2]
[3]
[1]
fd501fs2058c
[1]
[3]
[2]
[4]
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4. Remove the E-r|ng [1| and then remove the gear
[3| together w|th the 2 bear|ngs [2|.
5. Remove the E-r|ng [4| and then remove the gear
[6| together w|th the 2 bear|ngs [5|.
6. Remove the E-r|ng [7| and then remove the gear
[8| and the p|n [9|.
Note
When remov|ng the gear [8], be carefu| not to
drop the p|n [9].
[3]
[9]
[5]
[5]
[6]
[8]
[1]
[7]
[4]
[2]
fd501fs2059c
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1
3. OTHERS
39
F|e|d Serv|ce ver3.0 Sep.2006
7. |oosen 3 screws [2| of the be|t tens|oner [1|.
8. Remove the E-r|ng [1| and then remove the up/
down pu||ey /Rr|w [2| and the p|n [3|.
Note
When remov|ng the up/down pu||ey /RrLw [2],
be carefu| not to drop the p|n [3].
fd501fs2060c
[1]
[2]
[3]
[2]
[1]
fd501fs2061c
3. OTHERS
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F|e|d Serv|ce ver3.0 Sep.2006
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9. Temporar||y t|ghten the w|re mount|ng p|ate [2| of
a new up/down w|re /Rr [1| to the up/down stay
[3| w|th 2 screws [4|.
Note
Insta|| the up/down w|res p|ac|ng the shorter
w|re be|ow the |onger one w|th the w|re sup-
port|ng part of the mount|ng p|ate outs|de.
There are two types of up/down w|res, one for
the front s|de and the other for the rear s|de,
but these two w|res are d|fferent |n the d|rec-
t|on of the w|re mount|ng p|ates. Be sure to
use a w|re that f|ts |n w|th the d|rect|on of a
w|re mount|ng p|ate.
[1]
[2]
[3]
[4]
fd501fs2062c
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41
F|e|d Serv|ce ver3.0 Sep.2006
10. Fasten the new up/down w|re /Rr [1| w|th the w|re
end [3| prov|ded on the |ns|de of the up/down pu|-
|ey /Rr|w [2| and |nsert |t |nto the shaft [6|. Rotate
the up/down pu||ey /Rr|w [2| and w|nd |t 5.5 turns
c|ockw|se from |ns|de to outs|de around the up/
down pu||ey w|th no s|ack, and then |nsert the up/
down pu||ey /Rr|w [2| fu||y onto the shaft so that |t
co|nc|des w|th the p|n [4| and fasten |t w|th the E-
r|ng [5|. lf the ang|e does not co|nc|de w|th the p|n
[4|, move up and down the front s|de of the up/
down tray to change the ang|e of the shaft [6|.
[1]
[3]
[4]
[6]
[5]
[2]
fd501fs2063c
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11. Hook up the up/down w|re /Rr [1| onto the up/
down pu||ey /Rrp [3| through the re|ay pu||ey /Rr
[2|.
12. W|nd the up/down w|re /Rr [1| 2 turns counter-
c|ockw|se from |ns|de to outs|de around the up/
down pu||ey /Rr|w [2| w|th no s|ack and fasten |t
w|th the w|re end [3|.
[1]
[3]
[2]
fd501fs2064c
[1]
[2]
[3]
fd501fs2065c
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43
F|e|d Serv|ce ver3.0 Sep.2006
The route a|ong wh|ch the up/down w|re /Rr passes
|s, on the who|e, as shown |n the draw|ng |eft.
13. se a tens|on gauge or spr|ng ba|ance to pu|| up
the w|re tens|oner [1| upward w|th a des|gnated
force "A," and fasten |t w|th the 3 screws [2|.
Spec|f|ed va|ue: A = 2.5 kg 0.25 kg
fd501fs2066c
[1]
[2]
fd501fs2067c
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14. Re|nsta|| the 3 gears [1| fo||ow|ng the remova|
steps |n reverse.
15. W|th the up/down stay [1| he|d |n a hor|zonta|
pos|t|on, t|ghten the 2 screws [3| of the w|re
mount|ng p|ate [2|.
Note
Move the up/down stay up and down and
check to see |f |t moves smooth|y. If |t does
not move smooth|y, adjust |t aga|n so that |t
becomes hor|zonta|.
Check the up/down w|re [4] |f |t gets beh|nd
the actuator p|ate [5]. If |t gets beh|nd the
douser, an unnecessary |oad |s app||ed to the
up/down w|re [4] when the up/down stay [1]
goes up.
16. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
fd501fs2068c
[1]
[2]
[1]
[4]
[5]
[3]
fd501fs2069c
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2
3. OTHERS
45
F|e|d Serv|ce ver3.0 Sep.2006
3.3.17 Remov|ng/re|nsta|||ng the mu|t| feed detect|on boards /1 (MFDB/1| and /2 (MFDB/2|
Note
When rep|ac|ng the mu|t| feed detect|on board /1 (MFDB/1|, be sure to rep|ace the mu|t| feed
detect|on board /2 (MFDB/2| at the same t|me.
When the mu|t| feed detect|on board |s rep|aced, be sure to conduct the adjustment |n rep|ac|ng
mu|t| feed detect|on board (PI| (See "10.7.5 Adjustment when rep|ac|ng mu|t| feed detect|on board
(PI|" |n F|e|d Serv|ce for the ma|n body.|
A. Procedure
1. Remove 2 screws [1| and then remove the mu|t|
feed detect|on board /1 (MFDB/1} cover [2|.
2. Remove the connector [1|.
3. Remove 2 screws [2| and then remove the mu|t|
feed detect|on board /1 (MFDB/1} [3|.
fd501fs2070c [1] [2]
fd501fs2071c [2]
[1]
[3]
3. OTHERS
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F|e|d Serv|ce ver3.0 Sep.2006
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4. Open the front door and then open the convey-
ance gu|de p|ate /2 [1| |n the upper r|ght d|rect|on.
5. Remove 4 screws [1|.
6. Remove the w|r|ng harness of the mu|t| feed
detect|on board /1 (MFDB/1} from the w|r|ng har-
ness gu|de [2|.
7. Turn around the conveyance gu|de p|ate /2
assemb|y [1| |ns|de the mach|ne and pu|| |t to the
outs|de.
8. Remove 2 screws [2| and then remove the mu|t|
feed detect|on board /2 cover [3|.
Note
When turn|ng |t around, or when d|sassem-
b||ng or reassemb||ng |t, be carefu| not to
damage the w|r|ng harness.
fd501fs2072c [1]
fd501fs2073c [2]
[1]
fd501fs2074c [3] [1]
[2]
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F|e|d Serv|ce ver3.0 Sep.2006
9. Remove the connector [1|.
10. Remove 2 screws [2| and then remove the mu|t|
feed detect|on board /2 [3|.
11. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
B. Notes to keep |n m|nd when |nsta|||ng the mu|t| feed detect|on boards /1 (MFDB/1| and /2 (MFDB/
2|
The mu|t| feed detect|on boards /1 (MFDB/1}
and /2 (MFDB/2} are |nsta||ed on the same
type board. Be carefu| not to confuse one
w|th the other when |nsta|||ng them.
Be sure to conf|rm the mark|ng on the board
when |nsta|||ng |t.
Mu|t| feed detect|on board /1 (MFDB/1} [1|:
15AG
Mu|t| feed detect|on board /2 (MFDB/2} [2|:
56A
The connector shape |s d|fferent for the mu|t|
feed detect|on boards /1 (MFDB/1} and /2
(MFDB/2}. So, even |f |nsta||ed, the connector
cannot be connected.
fd501fs2075c [1] [2] [3]
fd501fs2076c
[2]
[1]
1
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3.3.18 Note to keep |n m|nd when rep|ac|ng the board
When the FD contro| board (FDOB} |s rep|aced, be
sure to remove the EEPROM (lO68} from the o|d con-
tro| board [1| and |nsta|| |t |nto the new contro| board
[2|.
Note
The sett|ng of the SW3 [3] shou|d be the same
as that of the o|d FDCB. (See P.634 |n F|e|d
Serv|ce for the ma|n body.|
Note
Be sure to set the "A" sect|ons of the EEP-
ROM (IC68| |n the same d|rect|on for |nsta||a-
t|on.
fd501fs2077c
[1]
[2] [3]
A
A
fd501fs2078c
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4. MEOHANlOA| ADJSTMENT
49
F|e|d Serv|ce ver3.0 Sep.2006
ADJUSTMENT/SETTING
4. MECHANICAL ADJUSTMENT
4.1 Ro||er so|eno|ds /1 (SD5|, /2 (SD6|, /3 (SD7|, /4 (SD8| pos|t|on
adjustment
When the ro||er so|eno|ds /1 (SD5}, /2 (SD6}, /3 (SD7}, /4 (SD8} are changed, be sure to conduct th|s adjust-
ment.
Note
The adjustment steps g|ven be|ow show the steps for the ro||er so|eno|d /2 (SD6|. For the ro||er
so|eno|ds /1 (SD5|, /3 (SD7| and /4 (SD8|, the same steps as those for the ro||er so|eno|d /2 are
emp|oyed.
A. Procedure
1. |oosen 2 screws [2| of the ro||er so|eno|d /2 (SD6}
[1|.
2. Measure the d|stance A [5| between the end face
of the dr|ven ro||er [3| and the r|ght s|de (the oppo-
s|te of the paper through s|de} of the gu|de p|ate
[4| when the ro||er so|eno|d /2 (SD6} [1| |s turned
on, and then t|ghten the screw [2| after adjust|ng
the d|stance so that |t becomes the standard
va|ue.
Standard va|ue: A = 0 to 1.5 mm
[4]
A
[2]
[1]
[3]
[5]
[1]
[4]
[3]
fd501fs3001c
4. MEOHANlOA| ADJSTMENT
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F|e|d Serv|ce ver3.0 Sep.2006
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4.2 Punch center|ng adjustment
When the front to rear pos|t|on of the punch ho|es cannot be adjusted up to the spec|f|cat|on |n the paper w|dth
adjustment |n the serv|ce mode, be sure to conduct th|s adjustment. (See '10.9.4 Paper W|dth Adjustment
(Mu|t| Fo|der (Punch} Adj.}" |n F|e|d Serv|ce for the ma|n body.}
A. Procedure
1. Remove the connector [1| and the 4 screws [2|,
and then remove the cord support board /A [3|.
2. W|th the a||gnment p|ate /Fr [1| and the a||gnment
p|ate /Rr [2| moved to the center, |oosen the 2
screws [3|.
3. Measure the d|stances A and B us|ng a ru|er and
adjust the pos|t|ons of the a||gnment p|ate /Fr [1|
and the a||gnment p|ate /Rr [2| so that the d|s-
tances A and B become equa|, and then t|ghten
the 2 screws [3|.
4. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[1]
[3]
[2] fd501fs3002c
[1]
A B
[2]
[3] fd501fs3003c
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4. MEOHANlOA| ADJSTMENT
51
F|e|d Serv|ce ver3.0 Sep.2006
4.3 He|ght adjustment
A. Procedure
1. |oosen the nuts [1| prov|ded at 4 p|aces.
2. Rotate the screws [2| at 4 p|aces for the hor|zonta|
adjustment of the dev|ce.
Note
Adjustment shou|d be made wh||e tak|ng |nto
account the he|ght of the ma|n body and
other opt|ons.
3. Rotate the screws [2| by hand at 4 p|aces to
check to see |f there |s any caster be|ng ra|sed.
Note
When any caster |s found ra|sed, use a
wrench to rotate the screw [2] to extend the
caster unt|| you fee| secure contact.
4. se a wrench to f|x the screw [2| and t|ghten up
the nut [1|.
Note
Be carefu| that when the nut [1] |s t|ghtened
w|th the screw [2] not he|d, the screw [2] a|so
rotates together w|th the nut [1] thus resu|t|ng
|n an |ncorrect pos|t|on adjustment.
[2]
[1]
fd501fs3004c
4. MEOHANlOA| ADJSTMENT
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4.4 PI sect|on
4.4.1 Gear pos|t|on adjustment of the paper feed regu|at|on p|ate
Note
Be sure to conduct the gear pos|t|on adjustment when d|sassemb||ng the paper feed regu|at|on
p|ate of the PI trays /Up and /Lw, the rack and the paper s|ze VR sect|on.
A. Procedure
1. lnsta|| the regu|at|on p|ate rack A [1| and the regu-
|at|on rack B [2| so that they are a||gned w|th the
reference ho|e of the detect|on gear [3|.
2. Oheck the paper s|ze vR [2| to ensure |t |s he|d by
the 2 bosses on the paper s|ze vR mount|ng p|ate
[1|.
3. lnsta|| the paper s|ze vR [2| so that the notch of |ts
center ho|e |s set to the notch of the detect|on
gear [3|.
[2] [3]
[1]
fd501fs3008c
[2]
[3] [1]
fd501fs3009c
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53
F|e|d Serv|ce ver3.0 Sep.2006
4. Oheck to see |f the regu|at|on p|ate rack A [1|, the
regu|at|on p|ate rack B [2|, the ho|e pos|t|on of the
detect|on gear [3| and the notch pos|t|on of the
paper s|ze vR [4| are |n the correct pos|t|on
respect|ve|y.
[3]
[4]
[1] [2]
fd501fs3010c
2
4. MEOHANlOA| ADJSTMENT
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4.4.2 Paper feed p|ck-up amount adjustment
Perform th|s adjustment when mu|t|-feed or paper jam occurs when feed|ng paper from the Pl.
1. S||de the 2 paper feed arm f|x|ng |evers [1| |nward,
and |nsert the shafts [2| |nto the ho|es [3| |n the
paper feed arm to secure the paper feed arm [4|.
[4]
fd501fs3011c
[2]
[4]
[3]
[1]
SERVICE MANUAL
2006.09
Ver. 3.0
LS-501/502
Field Service
Revision history
AIter publication oI this service manual, the parts and mechanism may be subject to change Ior
improvement oI their perIormance.
ThereIore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, show to the leIt oI the revised section.
A number within represents the number oI times the revision has been made.
To indicate clearly a section revised, show in the lower outside section oI the correspond-
ing page.
A number within represents the number oI times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks Ior Ver. 3.0 only are shown with those Ior Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks Ior Ver. 2.0 are leIt as they are.
1
1
1
1
2006/09 3.0 Revision in relation to launching oI C6500
2005/04 2.0 Correction oI an error in writing
2004/10 1.0 Issue oI the Iirst edition
Date Service manual Ver. Revision mark Descriptions oI revision
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CONTENTS
LS-501/502
OUTLINE
1. PRODOT SPEOlFlOATlONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
MAINTENANCE
2. PERlODlO OHEOK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 Ma|ntenance procedure of the conveyance sect|on. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1.1 Rep|ac|ng the stacker tray up down motor (M1} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1.2 Rep|ac|ng the paper press so|eno|d /3 (SD8} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1.3 Rep|ac|ng the paper press so|eno|d /1 (SD6} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.1.4 Rep|ac|ng the paper press so|eno|d /2 (SD7} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.1.5 Rep|ac|ng the rear stopper so|eno|d (SD3} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3. OTHERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.1 ||st of parts to be d|sassemb|ed and assemb|ed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2 Remova| procedure of parts to be d|sassemb|ed and assemb|ed . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.2.1 Remov|ng/re|nsta|||ng the cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.2.2 Rep|ac|ng the stacker tray up/down w|re . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.2.3 Oaut|on when sett|ng mode|s us|ng togg|e SW. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
ADJUSTMENT/SETTING
4. MEOHANlOA| ADJSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.1 Adjust|ng the paper press so|eno|d /1 (SD6} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.2 Adjust|ng the paper press so|eno|d /2 (SD7} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.3 Adjust|ng the paper press so|eno|d /3 (SD8} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.4 Adjust|ng the job part|t|on so|eno|d (SD2} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.5 Hor|zonta| adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.6 Gr|p conveyance sensor adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
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1. PRODOT SPEOlFlOATlONS
1
F|e|d Serv|ce ver3.0 Sep.2006
1
OUTLINE
1. PRODUCT SPECIFICATIONS
A. Type
B. Funct|ons
Type Gr|p conveyance type hor|zonta| stacker
Oonveyance method Entrance convey-
ance
Ro||er conveyance method
Stacker tray con-
veyance
Gr|p conveyance method
Sub tray convey-
ance
Ro||er conveyance method
Ooup||ng convey-
ance
Ro||er conveyance (|S-501 on|y}
A||gnment method Movab|e a||gnment |ever (stacker tray on|y}
Method of stack|ng Hor|zonta| stack-
|ng
M|x|ng of or|g|na| s|zes not a||owed (stacker tray on|y}
Sh|ft|ng method Oonveyance
d|rect|on sh|ft
Sh|ft amount: 20 mm (stacker tray on|y}
Mode Stacker tray non-
sort mode
Ex|ted |nto the stacker tray w|th no process|ng made.
Sub tray mode Ex|ted |nto the sub tray w|th no process|ng made.
Stacker tray sort
mode
Ex|ted |nto the stacker tray after be|ng sh|fted (20mm}.
Ooup||ng mode Ex|ted |nto the post-process|ng un|t w|th no process|ng
made.
Max|mum number of
sheets |oadab|e
Stacker tray 5,000 sheets (80 g/m
2
}
Sub tray 200 sheets (80 g/m
2
}
1. PRODOT SPEOlFlOATlONS
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C. Type of paper
Paper s|ze Stacker tray When 5,000 sheets |oaded
SRA3*
2
, A3, B4, SRA4*
2
, SRA4S*
2
, A4, A4S
13 x 19*
2
, 12 x 18, 11 x 17, 8
1
/2 x 14, 8
1
/2 x 11,
8
1
/2 x 11S
8
1
/2 x 13, 8
1
/4 x 13, 8
1
/8 x 13
1
/4, 8 x 13
8K*
3
, 16K*
3
W|de paper*
1
: A3, B4, A4, A4S, B5, B5S, A5, 12 x 18,
11 x 17, 8
1
/2 x 11, 8
1
/2 x 11S, 5
1
/2 x 8
1
/2,
s|ze entry : (Max. 324 x 460 mm}
When 3,000 sheets |oaded
Ooated paper (Sub-scan d|rect|on |s 380 mm or |onger}
Oustom paper*
2
: (Max. 330 x 483 mm,
M|n.210 x 148mm}
When 2,000 sheets |oaded
B5, A5
*1 1050 on|y *2 O6500 on|y
*3 O6500: supported |n a|| the dest|nat|ons.
1050: on|y supported |n Ta|wan and Oh|na.
Sub tray SRA3*
2
, A3, B4, SRA4*
2
, SRA4S*
2
, A4, A4S, B5, B5S, A5,
A5S*
2
, B6S*
2
, A6S*
2
13 x 19*
2
, 12 x 18, 11 x 17, 8
1
/2 x 14, 8
1
/2 x 11,
8
1
/2 x 11S, 5
1
/2 x 8
1
/2*
1
, 5
1
/2 x 8
1
/2S*
2
8
1
/2 x 13, 8
1
/4 x 13, 8
1
/8 x 13
1
/4, 8 x 13
8K*
3
, 16K*
3
, 16KS*
3
Tab paper*
4
: A3, B4, A4, A4S, B5, B5S,
11 x 17, 8
1
/2 x 11, 8
1
/2 x 11S
Oustom paper*
2
: (Max. 330 x 487 mm,
M|n. 100 x 148 mm}
W|de paper*
1
: A3, B4, A4, A4S, B5, B5S, A5,
12 x 18, 11 x 17, 8
1
/2 x 11,
8
1
/2 x 11S,
5
1
/2 x 8
1
/2, s|ze entry : (Max.324 x
460 mm}
*1 1050 on|y *2 O6500 on|y
*3 O6500: supported |n a|| the dest|nat|ons.
1050: on|y supported |n Ta|wan and Oh|na.
*4 O6500: on|y A4 and 8
1
/2 x11. Operat|on of paper ex|t
w|th tab area at the tra|| edge s|de |s not assured.
Paper we|ght Stacker tray 50 to 244 g/m
2
Sub tray 50 to 300 g/m
2
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1. PRODOT SPEOlFlOATlONS
3
F|e|d Serv|ce ver3.0 Sep.2006
D. Ma|ntenance
E. Mach|ne data
F. Operat|ng env|ronment
Note
The |nformat|on here|n may be subject to change for |mprovement w|thout not|ce.
Ma|ntenance Same as the ma|n body.
Mach|ne serv|ce ||fe Same as the ma|n body.
Power source |S-501 AO100 to 240v (DO5v |s supp||ed from the ma|n body}
|S-502 24v DO (supp||ed from the ma|n body}
Max|mum power consump-
t|on
143W or |ess
D|mens|ons 785 (W} x 723 (D} x 1,020 (H} mm
We|ght Approx. 110 kg
Temperature 10 to 30O
Hum|d|ty 10 to 80%RH
1. PRODOT SPEOlFlOATlONS
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2. PERlODlO OHEOK
5
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MAINTENANCE
2. PERIODIC CHECK
Caut|on:
Be sure to unp|ug the power cord from the power out|et.
2.1 Ma|ntenance procedure of the conveyance sect|on
2.1.1 Rep|ac|ng the stacker tray up down motor (M1|
A. Per|od|ca||y rep|aced parts/cyc|e
Stacker tray up down motor (M1} : Every 15,000,000 pr|nts (actua| rep|acement cyc|e: every 5,000,000
pr|nts} *1
*1 1050
B. Procedure
1. Remove the rear cover /|w. (See P.15}
2. D|sconnect 2 connectors [1|.
3. Remove 2 screws [2| and then remove the sensor
mount|ng p|ate [3|.
4. Remove 4 screws [4| and then remove the stacker
tray up down motor (M1} [5|.
[5]
[1] [3] [4]
[2] ls502fs2001c
2. PERlODlO OHEOK
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Note
When re|nsta|||ng the stacker tray up down
motor (M1|, be sure to check that the be|t [2]
has been engaged w|th the gear [1], and then
engage |t w|th the gear [3] before fasten|ng
the stacker tray up down motor (M1| [4].
When the be|t [2] |s not hor|zonta||y attached
between the gear [1] and the gear [3], make
adjustments by rotat|ng the encoder [5] coun-
terc|ockw|se.
5. Remove 2 screws [1| and then remove the motor
mount|ng p|ate [3| from the stacker tray up down
motor (M1} [2|.
6. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[2]
[1]
[5]
[4]
[3]
ls502fs2002c
[3]
[1]
[2]
ls502fs2003c
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2. PERlODlO OHEOK
7
F|e|d Serv|ce ver3.0 Sep.2006
2.1.2 Rep|ac|ng the paper press so|eno|d /3 (SD8|
A. Per|od|ca||y rep|aced parts/cyc|e
Paper press so|eno|d /3 (SD8} : Every 15,000,000 pr|nts (actua| rep|acement cyc|e: every 5,000,000 pr|nts} *1
*1 1050
Note
When conduct|ng th|s operat|on, be sure to br|ng the stacker tray down to the bottom |n advance.
B. Procedure
1. Remove the O-c||p [1|.
2. S||de the gu|de ra|| [2| |n the arrow-marked d|rec-
t|on to re|ease the f|x|ng.
Note
In th|s step, be carefu| not to re|ease the f|x|ng
on the rear gu|de ra|| [3].
[3]
[2]
[1]
ls502fs2004c
1
2
2. PERlODlO OHEOK
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3. S|ant the sh|ft un|t [1| to the front s|de so that you
can see the upper surface of |t.
Note
Be sure to s||de the sh|ft un|t about 10 cm to
the r|ght |n advance.
Be carefu| that the be|t [2] does not get
pushed down by the bottom of the sh|ft un|t.
4. Re|ease the cab|e stopper [3| and remove the r|b-
bon cab|e [5| from the connector [4|.
Note
S||de the |ock [2] of the connector [1] for the
r|bbon cab|e |n the arrow-marked d|rect|on
and remove the r|bbon cab|e [3].
When re|nsta|||ng the r|bbon cab|e, s||de the
|ock |n the reverse d|rect|on after |nsert|ng the
cab|e.
[4]
[2]
[5]
[1]
[3] ls502fs2005c
[2]
[2]
[1]
[1]
[3]
[3]
ls502fs2006c
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2. PERlODlO OHEOK
9
F|e|d Serv|ce ver3.0 Sep.2006
5. Remove the O-c||p [1|.
6. S||de the gu|de ra|| [2| |n the arrow-marked d|rec-
t|on and re|ease the f|x|ng.
7. Remove the be|t [5| from the stopper sect|on [4| of
the sh|ft un|t [3|.
[3]
[2]
[5] [4]
[1] ls502fs2007c
1
2
2. PERlODlO OHEOK
10
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Note
When attach|ng the be|t [2] to the stopper
sect|on [1], s||de the sh|ft un|t [3] |n the arrow-
marked d|rect|on and engage the stopper
sect|on w|th the be|t.
8. Remove the sh|ft un|t [2| through the c|earance
between the be|ts [1|.
Note
When remov|ng the sh|ft un|t [2], be carefu|
that the front edge of the stoppers [3] and the
paper pressure arms /3 [4] do not come |nto
contact w|th the be|t [1].
[1]
[2]
[2]
[3]
[1]
ls502fs2008c
[3] [4]
[1] [4]
[2]
ls502fs2009c
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2. PERlODlO OHEOK
11
F|e|d Serv|ce ver3.0 Sep.2006
9. D|sconnect the connect [1|.
10. Remove 2 spr|ngs [2|.
11. Rotate the w|re sadd|e [5| |n the arrow-marked
d|rect|on and remove |t.
12. Remove 3 screws [3| and then remove paper
press so|eno|d /3 assy [4|.
Note
When re|nsta|||ng the paper press so|eno|d /3
assy, be sure to |nsert the p|n [2] of the shaft
|nto the s||t sect|on [1] at the t|p of the so|e-
no|d.
[2] [3]
[5] [4] [3] [1]
[3]
ls502fs2010c
[1]
[2]
ls502fs2011c
2. PERlODlO OHEOK
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13. Remove 2 screws [1| and then remove the so|e-
no|d mount|ng bracket [3| from the paper press
so|eno|d /3 (SD8} [2|.
14. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
2.1.3 Rep|ac|ng the paper press so|eno|d /1 (SD6|
A. Per|od|ca||y rep|aced parts/cyc|e
Paper press so|eno|d /1 (SD6}: Every 15,000,000 pr|nts (actua| rep|acement cyc|e: every 5,000,000 pr|nts} *1
*1 1050
B. Procedure
1. Remove the front cover /p, /|w. (See P.15}
2. D|sconnect the connect [1|.
3. Remove the spr|ng [2|.
4. Remove the screw [3| and then remove the paper
press so|eno|d /1 assy [4|.
Note
When re|nsta|||ng the paper press so|eno|d /1
assy, be sure to |nsert the actuator [6] pro-
v|ded at the t|p of the shaft |nto the s||t sec-
t|on [5] at the t|p of the so|eno|d.
5. Remove 2 screws [1| and then remove the so|e-
no|d mount|ng bracket [3| from the paper press
so|eno|d /1 (SD6} [2|.
6. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[2]
[1]
[3]
ls502fs2012c
[1]
[5]
[6]
[3] [2]
[4]
ls502fs2013c
[2] [1]
[3]
ls502fs2014c
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2.1.4 Rep|ac|ng the paper press so|eno|d /2 (SD7|
A. Per|od|ca||y rep|aced parts/cyc|e
Paper press so|eno|d /2 : Every 15,000,000 pr|nts (actua| rep|acement cyc|e: every 5,000,000 pr|nts} *1
*1 1050
B. Procedure
1. Remove the front cover /p, /|w. (See P.15}
2. D|sconnect the connect [1|.
3. Remove the spr|ng [2|.
4. Remove 2 screws [3| and then remove the paper
press so|eno|d /2 (SD7} [4|.
Note
When re|nsta|||ng the paper press so|eno|d /2
(SD7|, be sure to |nsert the actuator [6] pro-
v|ded at the t|p of the shaft |nto the s||t sec-
t|on [5] at the t|p of the so|eno|d.
5. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
2.1.5 Rep|ac|ng the rear stopper so|eno|d (SD3|
A. Per|od|ca||y rep|aced parts/cyc|e
Rear stopper so|eno|d (SD3}: Every 15,000,000 pr|nts (actua| rep|acement cyc|e: every 5,000,000 pr|nts} *1
*1 1050
B. Procedure
1. Remove the rear cover /|w. (See P.15}
2. D|sconnect the connect [1|.
3. Remove the spr|ng [2|.
4. Remove 2 screws [3| and then remove the rear
stopper so|eno|d (SD3} [4|.
Note
When re|nsta|||ng the rear stopper so|eno|d
(SD3|, be sure to |nsert the actuator [6] pro-
v|ded at the t|p of the shaft |nto the s||t sec-
t|on [5] at the t|p of the so|eno|d.
5. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[4] [1]
[3]
[2] [6]
[5]
ls502fs2033c
[1]
[3]
[2] [6] [5]
[4]
ls502fs2016c
3. OTHERS
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3. OTHERS
3.1 L|st of parts to be d|sassemb|ed and assemb|ed
No Sect|on Part name Page referred to
1
Oover
Front cover /p P.16
2 Front cover /|w P.16
3 Rear cover /p P.15
4 Rear cover /|w P.15
5 pper cover P.17
6 W|re Stacker tray up/down w|re P.18
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15
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3.2 Remova| procedure of parts to be d|sassemb|ed and assemb|ed
Caut|on:
Be sure to unp|ug the power cord from the power out|et.
3.2.1 Remov|ng/re|nsta|||ng the cover
A. Procedure
1. Remove 4 screws [1| and then remove the rear
cover /p [2|.
2. Remove 6 screws [3| and then remove the rear
cover /|w [4|.
3. Remove 7 screws [5| and then remove the |eft
cover [6|.
[5]
[3]
[4]
[1]
[2]
[3]
[1]
[6]
[5]
[1] [1]
ls502fs2034c
3. OTHERS
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4. Remove 5 screws [1| and s||de the front cover /p
[2| to the upper s|de.
5. D|sconnect the connector [3| and remove the
front cover /p [2|.
6. Remove the screws [1|, one each, and then
remove 3 knobs [2|.
7. |oosen 2 screws [3|.
8. Remove 2 screws [4| and then remove the front
cover /|w [5|.
[3]
[1]
[1]
[1] [1]
[2]
ls502fs2035c
[1]
[5]
[4]
[4]
[2]
[3]
ls502fs2036c
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17
F|e|d Serv|ce ver3.0 Sep.2006
9. Remove 3 screws [1| and then remove the upper
cover [2|.
10. Open the front door [1|.
11. Remove 2 screws [2| and then remove the front
door [1|.
12. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[1]
[1]
[2]
ls502fs2037c
ls502fs2038c
[1]
[2]
2
3. OTHERS
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3.2.2 Rep|ac|ng the stacker tray up/down w|re
Note
When conduct|ng th|s operat|on, be sure to set the stacker tray at the home pos|t|on (the upper
most pos|t|on| |n advance.
A. Procedure
1. Remove the rear cover /p, /|w. (See P.15}
2. Remove the stacker tray up down motor (M1}.
(See P.5}
3. Remove the screws [1|, one each, and then
remove the pu||ey covers [2|, one each.
[1] [1] [2] [2]
ls501f2c001a
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19
F|e|d Serv|ce ver3.0 Sep.2006
2
4. Remove the screws [1|, one each, and then
remove the pu||ey covers [2|, one each.
5. Remove the screw [1| and remove the w|re reta|n-
|ng bracket [2|.
6. Remove 4 screws [3| and the pu||ey assy [4|.
7. Remove the hexagon socket screw [6| and then
remove the t|p [7| of the w|re /1 [5|.
Note
On the paper ex|t s|de, |oosen the 4 screws
[3], br|ng down the pu||ey assy [4] and re|ease
the tens|on of the w|re /2 [5] before start|ng
the operat|on.
When re|nsta|||ng |t, the pos|t|ons of the pu||ey
assy on the paper feed s|de and the paper ex|t
s|de become |mportant. Be sure to check the
marked pos|t|on |n advance of the pu||ey assy
on the paper ex|t s|de.
[2] [1] [1] [2] ls501f2c002a
[6]
[3] [4]
[7]
[5]
[1]
[2]
ls501f2c003a
2
3. OTHERS
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8. Re|ease the w|nd|ng of the w|re /1 [2| from the pu|-
|ey [1|.
9. Remove the E-r|ng [3| and then remove the pu||ey
[1| from the shaft [4|.
10. Remove the w|re reta|n|ng bracket [2| from the
w|re /1 [1|.
Note
When |nsta|||ng the w|re reta|n|ng bracket [2],
|nsta|| |t to the w|re /1 [1] so that the bracket
comes to the rear s|de.
11. Remove the w|re /1 [2| from the pu||ey [1|.
12. Re|nsta|| a new w|re /1 fo||ow|ng the steps 5 to 11
above |n reverse.
[3]
[4] [2] [1]
ls502fs2027c
[2]
[1]
ls501f2c004a
[2] [1]
ls502fs2028c
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2
Note
When the 2 w|res at both s|des are removed
at the same t|me, the stacker tray w||| come
down. So, be sure to rep|ace the w|res one at
a t|me (so that the rema|n|ng w|re ho|ds the
stacker tray |n p|ace.|
When attach|ng the pu||ey to the shaft, be
sure to a||gn the groove [1] of the pu||ey w|th
the p|n [2] that has been |nserted |nto the
shaft.
Be sure to set |t w|th the bead set port|on [3]
up.
When w|nd|ng the w|re around the pu||ey, be
sure to w|nd |t 8 turns [3] so that the d|rect|on
of draw|ng-out [1] comes to the rear pane|
s|de [2].
The d|rect|on of draw|ng-out of the w|re /1 |s
symmetr|ca| to that of the w|re /2.
When f|x|ng the pu||ey assy [1] on the paper
ex|t s|de, be sure to f|x |t at the same pos|t|on
as |t was removed from.
[2]
[1] [3] ls502fs2029c
[3]
[2] [1]
ls502fs2030c
[1] ls501f2c005a
2
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13. Rep|ace the w|re /2 w|th a new one fo||ow|ng the
steps 5 to 12 above.
14. Re|nsta|| other parts fo||ow|ng the steps 1 to 5 |n
reverse.
3.2.3 Caut|on when sett|ng mode|s us|ng togg|e SW
Be sure to set the togg|e SW on the |eft s|de of the |S
to SYS2 [2| when us|ng O6500.
SYS1 [1|: when us|ng 1050
SYS2 [2|: when us|ng O6500
*Factory sett|ng: SYS2 (O6500}
Note
When us|ng 1050, set the togg|e SW to SYS1
and execute the ISW.
15atf2c001ca
[1]
[2]
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4. MEOHANlOA| ADJSTMENT
23
F|e|d Serv|ce ver3.0 Sep.2006
ADJUSTMENT/SETTING
4. MECHANICAL ADJUSTMENT
4.1 Adjust|ng the paper press so|eno|d /1 (SD6|
Before start|ng th|s operat|on, be sure to br|ng the stacker tray down to the bottom |n advance.
A. Procedure
1. W|th the paper press so|eno|d /1 (SD6} turned on
by hand, check to see |f the A sect|on |n the draw-
|ng |eft |s 1.5 to 3 mm.
2. When not |n the range of adjustment, remove the
spr|ng, |oosen the f|x|ng screw of the paper press
so|eno|d /1 (SD6}, and make adjustment by s||d|ng
|t from s|de to s|de so that the range of the SD
stroke becomes 6 0.5mm.
A
ls502to3002c
Rear end
reta|n|ng
part
Paper ex|t gu|de p|ate
ls502to3003c
6 0.5 mm
2
4. MEOHANlOA| ADJSTMENT
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4.2 Adjust|ng the paper press so|eno|d /2 (SD7|
A. Procedure
1. W|th the paper press so|eno|d /2 (SD7} turned off
by hand, check to see |f the A sect|on |n the draw-
|ng |eft |s 66 2 mm.
2. When not |n the range of adjustment, |oosen the
f|x|ng screw of the paper press so|eno|d /2 (SD7}
and make adjustments by s||d|ng |t up and down.
4.3 Adjust|ng the paper press so|eno|d /3 (SD8|
A. Procedure
1. W|th the paper press so|eno|d /3 (SD8} turned on
by hand, check to see |f the A sect|on |n the draw-
|ng |eft |s 50.1 1 mm.
ls502to3004c
A
ls502to3005c
A
ls502fs3006c
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25
F|e|d Serv|ce ver3.0 Sep.2006
2. When not |n the range of adjustment, |oosen the
f|x|ng screw of the paper press so|eno|d /3 (SD8}
and make adjustments by s||d|ng |t from s|de to
s|de.
4.4 Adjust|ng the job part|t|on so|eno|d (SD2|
A. Procedure
1. W|th the job part|t|on so|eno|d (SD2} turned on by
hand, check to see |f the job part|t|on b|ade [1| |n
the draw|ng |eft does not protrude from the meta|
frame [2|.
2. When not |n the range of adjustment, |oosen the
f|x|ng screw of the job part|t|on so|eno|d (SD2} and
make adjustments by s||d|ng |t from s|de to s|de.
ls502fs3007c
NG
OK
ls502to3009c
[2]
[1]
ls502fs3008c
4. MEOHANlOA| ADJSTMENT
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4.5 Hor|zonta| adjustment
Adjustments are made when there |s any d|screpancy |n he|ght and s|ant found between the ma|n body and
other opt|ona| dev|ces.
A. Procedure
1. |oosen the nuts [1| at the 4 p|aces.
2. Rotate the screws [2| at the 4 p|aces and make
hor|zonta| adjustments of the dev|ce.
Note
Be sure to make adjustments wh||e tak|ng
|nto cons|derat|on the he|ght between the
ma|n body and other opt|ona| dev|ces.
3. Rotate the screws [2| by hand prov|ded at the 4
p|aces to check to see |f there |s any caster that |s
ra|sed.
Note
When any caster |s found ra|sed, rotate the
screw [2] w|th a wrench to extend the |ength
of the caster unt|| |t fee|s secure.
4. Fasten the screw [2| w|th a wrench and t|ghten up
the nut [1|.
Note
Be carefu| that when the nut [1] |s t|ghtened
up w|th the screw [2] not fastened, the screw
[2] a|so rotates together w|th the nut [1], thus
resu|t|ng |n an |ncorrect pos|t|on|ng.
[2]
[1]
ls502fs3001c
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4.6 Gr|p conveyance sensor adjustment
Note
After rep|ac|ng the LS contro| board (LSCB|, be sure to conduct the fo||ow|ng adjustments when a
sh|ft un|t abnorma||ty appears.
A. Procedure
1. Turn ON the power of the ma|n body.
2. Move the gr|p be|t by hand and stop |t at the pos|-
t|on |n wh|ch the |ead|ng edge of the gr|p [1| |s
about 4 mm from the stack ex|t gu|de p|ate [2|.
a: approx. 4 mm
3. Rotate vR1 [1| on the |S contro| board (|SOB}
fu||y to the |eft.
4. Rotate vR1 [1| to the r|ght and stop |t at the pos|-
t|on |n wh|ch |ED2 [2| turns on from f|ash|ng.
Note
When LED2 |s rotated too much from the
turn-on pos|t|on to the f|ash|ng pos|t|on,
repeat the procedure start|ng at Step 2.
5. After comp|et|on of adjustment, turn off and on
the power of the ma|n body and check |f the gr|p
stops at the pos|t|on as descr|bed be|ow:
lnterva| between the edge of the gr|p and the
stack ex|t gu|de p|ate: 8 2 mm
ls502fs3010c
[1]
a
[2]
ls502fs3011c [1]
ls502fs3012c [1] [2]
4. MEOHANlOA| ADJSTMENT
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SERVICE MANUAL
2006.09
Ver. 3.0
FS-503
Field Service
Revision history
AIter publication oI this service manual, the parts and mechanism may be subject to change Ior
improvement oI their perIormance.
ThereIore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, show to the leIt oI the revised section.
A number within represents the number oI times the revision has been made.
To indicate clearly a section revised, show in the lower outside section oI the correspond-
ing page.
A number within represents the number oI times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks Ior Ver. 3.0 only are shown with those Ior Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks Ior Ver. 2.0 are leIt as they are.
1
1
1
1
2006/09 3.0 Revision in relation to launching oI C6500
2005/04 2.0 Correction oI an error in writing
2004/10 1.0 Issue oI the Iirst edition
Date Service manual Ver. Revision mark Descriptions oI revision
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CONTENTS
FS-503
OUTLINE
1. PRODOT SPEOlFlOATlONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
MAINTENANCE
2. PERlODlO OHEOK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 Ma|ntenance procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1.1 Rep|ac|ng the |ntermed|ate ro||er re|ease so|eno|d . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1.2 Rep|ac|ng the stap|er un|t /Fr, /Rr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1.3 Rep|ac|ng the stap|es. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.1.4 O|ean|ng the cut stap|e box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.1.5 Rep|ac|ng the paper ex|t ro||er . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3. OTHERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.1 ||st of parts to be d|sassemb|ed and assemb|ed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.2 Remova| procedure of parts to be d|sassemb|ed and assemb|ed . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.2.1 Remov|ng/re|nsta|||ng the front door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.2.2 Remov|ng/re|nsta|||ng the sub tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.2.3 Remov|ng/re|nsta|||ng the upper cover /1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.2.4 Remov|ng/re|nsta|||ng the upper cover /2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.2.5 Remov|ng/re|nsta|||ng the |eft cover /Fr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.2.6 Remov|ng/re|nsta|||ng the rear cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.2.7 Remov|ng/re|nsta|||ng the stacker un|t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.2.8 Remov|ng/re|nsta|||ng the ma|n tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.2.9 Remov|ng/re|nsta|||ng the ||ft w|re . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.2.10 Remov|ng/re|nsta|||ng the tray up down motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.2.11 Hand||ng of the c|ogged stap|er 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3.2.12 Hand||ng of the c|ogged stap|er 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3.2.13 Note to keep |n m|nd when rep|ac|ng the board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
ADJUSTMENT/SETTING
4. MEOHANlOA| ADJSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4.1 lntermed|ate ro||er pos|t|on adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4.2 Adjust|ng the f|at-stap||ng stopper pos|t|on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4.3 Adjust|ng the a||gnment p|ate pos|t|on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
4.4 Hor|zonta| adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
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1. PRODOT SPEOlFlOATlONS
1
F|e|d Serv|ce ver3.0 Sep.2006
2
OUTLINE
1. PRODUCT SPECIFICATIONS
A. Type
B. Funct|ons
(1| Funct|ons
(2| Stap|e
Type Stap|e-cut type mu|t| stap|e dev|ce
Stra|ght mode Ex|ted |nto the ma|n tray w|th no process|ng made.
Sh|ft mode Ex|ted |nto the ma|n tray after be|ng sh|fted.
Sub tray mode Ex|ted |nto the sub tray w|th no process|ng made.
Stap|e mode Ex|ted |nto the ma|n tray after be|ng f|at-stap|ed.
Subset stap|e mode Bund|es of f|at-stap|ed sheets of paper and s|ng|e sheets of paper be|ng ex|ted
at random |nto the ma|n tray.
Max|mum number of
sheets to be f|at-stap|ed
(P|a|n paper}
100 sheets of 50 to 81 g/m
2
paper
(50 sheets for paper the |ength of wh|ch |s 400 mm or |onger}
60 sheets of 82 to 91 g/m
2
paper
(50 sheets for paper the |ength of wh|ch |s 400 mm or |onger}
50 sheets of 92 to 130 g/m
2
paper
40 sheets of 131 to 161 g/m
2
paper
25 sheets of 162 to 244 g/m
2
paper
Stap||ng pos|t|on 1 stap|e at the rear (45}, 1 stap|e at the front, and 2 stap|es at the center
2
1. PRODOT SPEOlFlOATlONS
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(3| Max|mum number of sheets |oadab|e
Ma|n tray
(We|gh|ng 50 to 244 g/
m2}
Stra|ght/Sh|ft 3,000 sheets: A4, A4S, B5, B5S
8
1
/2 x 11, 8
1
/2 x 11S
16K*
3
, 16KS*
3
1,500 sheets: SRA3*
2
, A3, B4, SRA4*
2
, SRA4S*
2
13 x 19*
2
(stra|ght on|y}, 12 x 18, 11 x 17, 8
1
/2 x 14,
8
1
/2 x 13, 8
1
/4 x 13, 8
1
/8 x 13
1
/4, 8 x 13
8K*
3
w|de paper*
1
: A3, B4, A4, A4S, B5, B5S, A5,
12 x 18, 11 x 17, 8
1
/2 x 11, 8
1
/2 x 11S,
5
1
/2 x 8
1
/2,
s|ze entry : (Max. 324 x 460 mm}
500 sheets : A5, A5S*
2
, B6S*
2
(stra|ght on|y},
5
1
/2 x 8
1
/2*
1
, 5
1
/2 x 8
1
/2S*
2
Tab paper*
4
: A3, B4, A4, A4S, B5, B5S
11 x 17, 8
1
/2 x 11, 8
1
/2 x 11S
custom s|ze (Max. 324 x 460 mm, M|n.
182 x 140 mm}
Oustom paper : 1050 (Max. 324 x 460 mm, M|n. 182 x 140
mm}
O6500 (Max. 324 x 460 mm, M|n. 148 x 148
mm}
*1 1050 on|y *2 O6500 on|y
*3 O6500: supported |n a|| the dest|nat|ons.
1050: on|y supported |n Ta|wan and Oh|na.
*4 O6500: on|y A4 and 8
1
/2 x11. Operat|on of paper ex|t w|th tab
area at the tra|| edge s|de |s not assured.
Stap|e mode Stap|e sheet Set
2 to 9 150 (paper |ength 182 to 364mm}
75 (other than paper |ength 182 to 364mm}
10 to 20 50
21 to 30 30
31 to 40 25
41 to 50 20
51 to 60 15
61 to 100 10
F
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1. PRODOT SPEOlFlOATlONS
3
F|e|d Serv|ce ver3.0 Sep.2006
2
C. Type of paper
(1| Stap|e
D. Ma|ntenance
Sub tray
(We|gh|ng 50 to 300 g/
m
2
}
SRA3*
2
, A3, B4, SRA4*
2
, SRA4S*
2
A4, A4S, B5, B5S, A5, A5S*
2
, B6S*
2
, A6S*
2
13 x 19*
2
, 12 x 18, 11 x 17, 8
1
/2 x 14, 8
1
/2 x 11, 8
1
/2 x 11S, 5
1
/2 x 8
1
/2*
1
, 5
1
/2 x 8
1
/2S*
2
8
1
/2 x 13, 8
1
/4 x 13, 8
1
/8 x 13
1
/4, 8 x 13
8K*
3
, 16K*
3
, 16KS*
3
Tab paper*
4
: A3, B4, A4, A4S, B5, B5S, 11 x 17, 8
1
/2 x 11, 8
1
/2 x 11S,
custom s|ze (Max. 324 x 460 mm, M|n. 182 x 140 mm}
Oustom paper : 1050 (Max. 324 x 460 mm, M|n. 182 x 140 mm},
O6500 (Max. 330 x 487 mm, M|n. 100 x 148 mm}
W|de paper
*1
: A3, B4, A4, A4S, B5, B5S, A5, 12 x 18, 11 x 17, 8
1
/2 x 11,
8
1
/2 x 11S, 5
1
/2 x 8
1
/2,
s|ze entry : (Max. 324 x 460 mm}
*1 1050 on|y *2 O6500 on|y
*3 O6500: supported |n a|| the dest|nat|ons.
1050: on|y supported |n Ta|wan and Oh|na.
*4 O6500: on|y A4 and 8
1
/2 x11. Operat|on of paper ex|t w|th tab area at the tra||
edge s|de |s not assured.
Paper s|ze SRA3*
2
, A3, B4, SRA4*
2
, SRA4S*
2
, A4, A4S, B5, A5
12 x 18, 11 x 17, 8
1
/2 x 14, 8
1
/2 x 11, 8
1
/2 x 11S, 5
1
/2 x 8
1
/2*
1
8
1
/2 x 13, 8
1
/4 x 13, 8
1
/8 x 13
1
/4, 8 x 13
8K*
3
, 16K*
3
Tab paper*
4
: A3, B4, A4, A4S, B5, B5S, 11 x 17, 8
1
/2 x 11,
8
1
/2 x 11S, custom s|ze (Max. 324 x 460 mm, M|n.
182 x 140 mm}
Oustom paper : 1050 (Max. 324 x 460 mm, M|n. 182 x 140 mm},
O6500 (Max. 324 x 460 mm, M|n. 210 x 148 mm}
W|de paper*1 : A3, B4, A4, A4S, B5, B5S, A5, 12 x 18, 11 x 17,
8
1
/2 x 11, 8
1
/2 x 11S, 5
1
/2 x 8
1
/2,
s|ze entry : (Max. 324 x 460 mm}
*1 1050 on|y *2 O6500 on|y
*3 O6500: supported |n a|| the dest|nat|ons.
1050: on|y supported |n Ta|wan and Oh|na.
*4 O6500: on|y A4 and 8
1
/2 x11. Operat|on of paper ex|t w|th tab area at the
tra|| edge s|de |s not assured.
App||cab|e paper P|a|n paper, h|gh-qua||ty paper, book paper
Paper we|ght Ma|n tray 50 g/m
2
to 244 g/m
2

Ma|ntenance Same as the ma|n body
Mach|ne serv|ce ||fe Same as the ma|n body
1. PRODOT SPEOlFlOATlONS
4
F|e|d Serv|ce ver3.0 Sep.2006
F
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E. Mach|ne data
F. Operat|ng env|ronment
Note
The |nformat|on here|n may be subject to change for |mprovement w|thout not|ce.
Power source 24/5v DO (supp||ed from the ma|n body}
Max|mum power consump-
t|on
110vA
D|mens|ons When the ma|n tray |s pu||ed out:
When the ma|n tray |s set |n:
When the ma|n tray |s removed:
915 (W} x 656 (D} x 1020 (H} mm
798 (W} x 656 (D} x 1020 (H} mm
544 (W} x 656 (D} x 1020 (H} mm
We|ght Approx. 80 kg
Temperature 10 to 30O
Hum|d|ty 10 to 80% RH (w|th no condensat|on}
F
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2. PERlODlO OHEOK
5
F|e|d Serv|ce ver3.0 Sep.2006
MAINTENANCE
2. PERIODIC CHECK
2.1 Ma|ntenance procedure
Caut|on:
Be sure to unp|ug the power cord from the power out|et.
2.1.1 Rep|ac|ng the |ntermed|ate ro||er re|ease so|eno|d
A. Per|od|ca||y rep|aced parts/cyc|e
lntermed|ate ro||er re|ease so|eno|d : Every 5,250,000 pr|nts *1
*1 1050
B. Procedure
1. Open the front door and pu|| out the stacker un|t.
2. Remove 2 screws [1| of the |ntermed|ate ro||er
re|ease so|eno|d and then remove the cover 1 [2|.
3. D|sconnect the connector [1| and remove the w|r-
|ng harness from the w|re b|nd|ng band [2|.
[1]
[2]
fs503fs2057c
[1] [2]
fs503fs2058c
2. PERlODlO OHEOK
6
F|e|d Serv|ce ver3.0 Sep.2006
F
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4. Remove 2 screws [1| and then remove the cover
2 [2|.
5. Remove 2 screws [1| and then remove the |nter-
med|ate ro||er so|eno|d [2|.
6. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
Note
Be sure to stop the |ntermed|ate ro||er so|e-
no|d at the center of the ob|ong ho|e.
(See P.39|
[2]
[1]
fs503fs2059c
[2]
[1] fs503fs2060c
F
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1
2. PERlODlO OHEOK
7
F|e|d Serv|ce ver3.0 Sep.2006
2.1.2 Rep|ac|ng the stap|er un|t /Fr, /Rr
A. Per|od|ca||y rep|aced parts/cyc|e
Stap|er un|t /Fr: Every 3,000,000 pr|nts (actua| rep|acement cyc|e: every 500,000 stap|es}
Stap|er un|t /Rr: Every 3,000,000 pr|nts (actua| rep|acement cyc|e: every 500,000 stap|es}
B. Pre-arrangement for rep|ac|ng the stap|er un|t
Caut|on:
After mov|ng the stap|er, be sure to unp|ug the power cord from the power out|et.
Note
Be carefu| not to get your hand caught |n the
open|ng [1] of the stap|er un|t.
Press|ng the stap|e s|de [2] and/or the c||nch
s|de [3] may cause the open|ng [1] to c|ose
unexpected|y. It |s very d|ff|cu|t to open the
open|ng by hand once |t has c|osed. So, take
care that the open|ng does not c|ose.
When ho|d|ng the stap|er un|t, be sure to ho|d
|t at both ends of the cam shaft [4].
1. Se|ect 2 sheets A4 or|g|na|s w|th 1-stap|e at the
upper r|ght corner, make a pr|nt and then move
the stap|er to the stap||ng pos|t|on.
2. Turn OFF the power sw|tch (SW2} and the ma|n
power sw|tch (SW1} of the ma|n body and unp|ug
the power cord from the power out|et.
3. Open the front door and pu|| out the stacker un|t.
4. Remove the screw [2| of the w|re [1|.
[2]
[1]
[3] [4]
fs503fs2030c
[1] [2]
fs503fs2029c
2. PERlODlO OHEOK
8
F|e|d Serv|ce ver3.0 Sep.2006
F
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3
5. Remove the stap|er cartr|dges /Fr [1| and /Rr [2|.
6. Remove the screws [3|, one each, of the stoppers
prov|ded |n front and rear and pu|| further out the
stacker un|t.
7. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[3]
[2] [1]
[3]
fs503fs2005c
F
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2. PERlODlO OHEOK
9
F|e|d Serv|ce ver3.0 Sep.2006
C. Remov|ng/re|nsta|||ng the stap|er un|t /Fr
1. Oonduct "B. Pre-arrangement for rep|ac|ng the
stap|er un|t."
2. Remove 2 screws [1| and then remove the stacker
entrance ro||er mount|ng p|ate /Fr [2|.
3. Remove 2 screws [1| and then remove the ground
[2| and the meta| f|tt|ng [3|.
4. D|sconnect 2 connectors [1| and remove the w|re
b|nd|ng band [2|.
5. Remove the screw [3| and ra|se the |ower sect|on
of the stap|er un|t mount|ng p|ate [4| a ||tt|e to
remove |t from the notch [5|. And s||de the upper
notch [6| to the |ower s|de to re|ease |t from the
p|n [7| and then remove the stap|er un|t /Fr [8|
together w|th the mount|ng p|ate [4|.
6. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[2] [1]
fs503fs2031c [1]
[3] [2]
[1]
fs503fs2032c
[6] [7]
[1]
[2]
[8]
fs503fs2033c [3] [4] [5]
1
2. PERlODlO OHEOK
10
F|e|d Serv|ce ver3.0 Sep.2006
F
S
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3
D. Remov|ng/re|nsta|||ng the stap|er un|t /Rr
1. Oonduct "B. Pre-arrangement for rep|ac|ng the
stap|er un|t."
Note
The steps g|ven be|ow are the remova| steps
us|ng a short dr|ver. When us|ng a dr|ver of a
regu|ar |ength, remova| of the stap|er un|t /Rr
|s ava||ab|e on|y when the stap|er un|t /Fr has
been a|ready removed. When us|ng a regu|ar
|ength dr|ver, be sure to remove the stap|er
un|t /Fr |n advance by fo||ow|ng the steps
g|ven |n "C. Remov|ng/re|nsta|||ng the stap|er
un|t /Fr."
2. Remove 2 screws [1| and then remove the stacker
entrance ro||er mount|ng p|ate /Rr [2|.
3. Remove 2 screws [1| and then remove the ground
[2| and the meta| f|tt|ng [3|.
[2] [1]
fs503fs2034c [1]
[3] [2]
[1]
fs503fs2035c
F
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2. PERlODlO OHEOK
11
F|e|d Serv|ce ver3.0 Sep.2006
4. D|sconnect 2 connector [1| and remove the 2 w|re
b|nd|ng bands [2|.
5. ln the same procedure as the step 5 of the stap|er
/Fr, remove the screw [3| and ra|se the |ower por-
t|on of the stap|er mount|ng p|ate [4| a ||tt|e to
remove |t from the notch [5|. And then, s||de |t to
the |ower s|de and remove the stap|er /Rr [6|
together w|th the mount|ng p|ate [4|.
6. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[5]
[4]
[2]
[3]
1050fs2036c
[1]
[6]
2. PERlODlO OHEOK
12
F|e|d Serv|ce ver3.0 Sep.2006
F
S
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3
E. Rep|ac|ng the stap|er un|t
1. Oonduct the fo||ow|ng operat|ons:
B. Pre-arrangement for rep|ac|ng the stap|er
un|t
O. Remov|ng/re|nsta|||ng the stap|er un|t /Fr
D. Remov|ng/re|nsta|||ng the stap|er un|t /Rr
2. Remove 3 screws [1| together w|th the stap|er
un|ts /Fr and Rr, and then remove the cut stap|e
duct [2|.
3. Remove 4 screws [1| together w|th the stap|er
un|ts /Fr and Rr, and then remove the bracket [3|
from the stap|er [2|.
Note
Take note that the brackets for the stap|er
un|ts /Fr and /Rr are d|fferent |n the pos|t|on
where the w|re b|nd|ng band |s attached.
[2]
[1]
fs503fs2012c
[2]
[3] [1]
fs503fs2013c
F
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2. PERlODlO OHEOK
13
F|e|d Serv|ce ver3.0 Sep.2006
4. Remove 2 screws [1| and then remove the stap|er
gu|de b|ock [2|.
5. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
F. Check|ng of the stap|er gu|de sea|
Note
The past|ng of the stap|er gu|de sea| |s ||m|ted on|y to the stap|er un|t /Rr.
1. Oonduct the fo||ow|ng operat|ons:
B. Pre-arrangement for rep|ac|ng the stap|er
un|t
D. Remov|ng/re|nsta|||ng the stap|er un|t /Rr
E. Rep|ac|ng the stap|er un|t
2. The stap|er gu|de sea| [2| must be pasted on the
c||ncher s|de [1| of the new stap|er un|t /Rr.
Note
Be sure to a||gn the end ||ne [3] on the
c||ncher s|de [1] w|th the bend ||ne of the sta-
p|er gu|de sea| [2] and paste |t w|th no s||p-
page (to|erance: 0.5 mm|.
Be sure to check the gu|de sea| to ensure |t |s
not damaged or so||ed.
[1]
[2]
fs503fs2063c
[2] [3]
[1]
fs503fs2064c
2. PERlODlO OHEOK
14
F|e|d Serv|ce ver3.0 Sep.2006
F
S
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5
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3
2.1.3 Rep|ac|ng the stap|es
A. Per|od|ca||y rep|aced parts/cyc|e
Stap|e cartr|dge: Every 5,000 stap|es
B. Procedure
1. Open the front door and pu|| out the stacker un|t.
2. Pu|| the stap|er cartr|dge knob [1| |n the arrow-
marked d|rect|on to remove |t.
3. Ho|d the knob [2| of the cover [1| and open |t.
4. Rotate and w|nd up carefu||y the rema|n|ng ref|||
stap|es [3| |n the arrow-marked d|rect|on [4| and
take |t out.
Note
The ref||| stap|es are apt to break away. Be
carefu| when hand||ng them.
[1] fs503fs2001c
[4]
[3]
[2] [1]
fs503fs2043c
F
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2. PERlODlO OHEOK
15
F|e|d Serv|ce ver3.0 Sep.2006
5. W|th the ref||| stap|es [1| set as shown |n the draw-
|ng, p|ace them gent|y |n the pocket [2| of the sta-
p|er cartr|dge.
6. Feed the ref||| stap|es [1| by hand to the arrow-
marked d|rect|on [2| and get the t|p of the ref||| sta-
p|es near to the stap||ng pos|t|on [3|.
Note
New ref||| stap|es are attached w|th a |ead
sheet. The t|p of the ref||| stap|es can be
pu||ed up to the stap||ng pos|t|on by th|s |ead
sheet.
7. O|ose the cover [4|.
8. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
2.1.4 C|ean|ng the cut stap|e box
A. Procedure
1. Open the front door.
2. Remove the screw [1| and pu|| out the cut stap|e
box [2|.
3. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[1]
[2]
fs503fs2044c
[1]
[3]
[2]
[4]
fs503fs2045c
[1]
[2]
fs503fs2037c
2. PERlODlO OHEOK
16
F|e|d Serv|ce ver3.0 Sep.2006
F
S
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3
2.1.5 Rep|ac|ng the paper ex|t ro||er
A. Per|od|ca||y rep|aced parts/cyc|e
Paper ex|t ro||er /A (sponge ro||er} : Every 750,000 pr|nts *1
: Every 600,000 pr|nts *2
*1 1050
*2 O6500
Caut|on:
After hav|ng |owered the ma|n tray, be sure to unp|ug the power cord from the power out|et.
Note
When rep|ac|ng the paper ex|t ro||ers /A (sponge ro||er|, be sure to rep|ace a|| 4 pa|rs of ro||ers (8
ro||ers |n a|||.
B. Procedure
1. Push up w|th your f|ngers the actuator [1| of the
tray upper ||m|t sensor (PS2} to |ower the ma|n tray
[2|.
2. Turn OFF the power sw|tch (SW2} and the ma|n
power sw|tch (SW1} of the ma|n body and unp|ug
the power cord from the power out|et.
[2] fs503fs2002c
[1]
F
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2. PERlODlO OHEOK
17
F|e|d Serv|ce ver3.0 Sep.2006
3. lnsert a dr|ver |nto the groove of the sponge ro||er
[1| and remove the sponge ro||er [1| by pr|z|ng |t
open.
4. W|th each of the depress|ons [1| of a new sponge
ro||er and the shaft brought together, press the
sponge ro||er unt|| |t c||cks to f|t |t |n secure|y.
fs503fs2003c
[1]
fs503fs2004c
[1]
[1]
3. OTHERS
18
F|e|d Serv|ce ver3.0 Sep.2006
F
S
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3
3. OTHERS
3.1 L|st of parts to be d|sassemb|ed and assemb|ed
No. Sect|on Part name Page referred to
1 Oover Front cover P.19
2 Sub tray P.20
3 pper cover /1 P.20
4 pper cover /2 P.21
5 |eft cover /Fr P.21
6 Rear cover P.22
7 Stacker sect|on Stacker un|t P.23
8 Ma|n tray sect|on Ma|n tray P.27
9 ||ft w|re P.29
10 Tray up down motor P.34
11 Stap|er sect|on Hand||ng of the c|ogged stap|er 1 P.35
12 Hand||ng of the c|ogged stap|er 2 P.35
F
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3. OTHERS
19
F|e|d Serv|ce ver3.0 Sep.2006
3.2 Remova| procedure of parts to be d|sassemb|ed and assemb|ed
Caut|on:
Be sure to unp|ug the power cord from the power out|et.
3.2.1 Remov|ng/re|nsta|||ng the front door
A. Procedure
1. Open the front door, remove the screw [1| and
then remove the w|re [2| from the door.
2. Remove 2 screws [1| and then remove the door
support mount|ng p|ate [2| and the front door [3|.
Note
The front door |s heavy. Support |t secure|y
when remov|ng |t.
3. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[2] [1]
fs503fs2062c
[1]
fs503fs2046c
[3] [2]
3. OTHERS
20
F|e|d Serv|ce ver3.0 Sep.2006
F
S
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3
3.2.2 Remov|ng/re|nsta|||ng the sub tray
A. Procedure
1. Rotate the sub tray [1| |n the arrow-marked d|rec-
t|on [2| and remove the ba|| catch [3| from the ba||
[4|.
2. Press the front and rear sect|ons of the sub tray
[1| |n the arrow-marked d|rect|on [5| to make |t
curve a ||tt|e, and detach the attach|ng ho|e [6|
from the p|n [7| to remove the sub tray [1|.
3. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
3.2.3 Remov|ng/re|nsta|||ng the upper cover /1
A. Procedure
1. Remove the sub tray.
2. Remove 6 screws [1| and then remove the upper
cover /1 [2|.
Note
When the front door support sect|on [3] |s d|f-
f|cu|t to remove, s||de the upper cover [2] a ||t-
t|e to the front s|de and remove |t wh||e ||ft|ng
|t up.
3. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[5]
[3]
[4]
[6]
[2]
[1]
fs503fs2047c
[7]
[2] [1]
[1] [3]
fs503fs2048c
F
S
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3
3. OTHERS
21
F|e|d Serv|ce ver3.0 Sep.2006
3.2.4 Remov|ng/re|nsta|||ng the upper cover /2
A. Procedure
1. Remove 4 screws [1| and then remove the upper
cover /2 [2|.
2. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
3.2.5 Remov|ng/re|nsta|||ng the |eft cover /Fr
A. Procedure
1. |oosen the screw [1|.
2. Remove the screw [2|, s|ant the upper sect|on of
the |eft cover /Fr [3| and remove |t wh||e ||ft|ng |t
up.
3. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[1]
[2]
fs503fs2049c
[2]
[3]
[1]
fs503fs2050c
3. OTHERS
22
F|e|d Serv|ce ver3.0 Sep.2006
F
S
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5
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3
3.2.6 Remov|ng/re|nsta|||ng the rear cover
A. Procedure
1. Remove 5 screws [1| and the remove the rear
cover [2|.
Note
When re|nsta|||ng |t, be sure to hook the rear
cover to the 2 catches [3] prov|ded at the
|ower sect|on.
2. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse. [1]
[2]
[3] [1]
fs503fs2051c
F
S
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3
3. OTHERS
23
F|e|d Serv|ce ver3.0 Sep.2006
3.2.7 Remov|ng/re|nsta|||ng the stacker un|t
Caut|on:
Be sure to conduct th|s operat|on w|th 2 peop|e.
A. Procedure
1. Remove the rear cover. (See P.22}
2. Open the front door, remove the screw [1| and
then remove the w|re [2| of the door.
3. D|sconnect 8 connectors [1|.
4. Remove each of the cab|es from the 4 w|r|ng har-
ness gu|des [2|.
5. Remove the E-r|ng [3| and the shaft [4| and cut off
the coup||ng arm [5|.
[1]
[2]
fs503fs2039c
[3]
[4]
[5] [2]
[1]
fs503fs2040c
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F|e|d Serv|ce ver3.0 Sep.2006
F
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6. Remove the stopper screws [1|, one each, pro-
v|ded on the ra||s |n front and rear, pu|| the stacker
un|t further out.
[1]
[1]
fs503fs2061c
F
S
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3
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F|e|d Serv|ce ver3.0 Sep.2006
7. Remove the screws [1|, one each, prov|ded on
the ra||s |n front and rear.
8. ||ft up the stacker sect|on [2| at the spec|f|ed pos|-
t|ons [3|, re|ease the hook of the ra|| [4| from the
ho|e [6| and remove the stacker sect|on [2|.
Caut|on:
Be carefu| of your posture when remov|ng |t.
And be sure to conduct th|s operat|on w|th 2
peop|e so that you do not suffer backache.
Note
When ||ft|ng up the stacker sect|on, be sure to
ho|d |t at the spec|f|ed pos|t|ons [3]. Ho|d|ng
other pos|t|ons such as the ro||er shaft may
cause damage to these pos|t|ons.
9. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
Note
When re|nsta|||ng the stacker sect|on to the
ra|| [4], be sure to check that the hooks [5]
prov|ded at the 2 |ocat|ons |n front and rear, 4
|ocat|ons |n a||, get |nto the attach|ng ho|es [6]
secure|y.
fs503fs2041c
[2]
[1]
[3]
[3]
[1]
[5]
[5]
[4]
[4]
[6]
[6]
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Note
When re|nsta|||ng |t, be sure to fu||y pu|| out
the ra|| [1] and fasten |t w|th the stopper
screw [2] tentat|ve|y. And then f|x the ra|| |n
the rear w|th tape [3] so that the ra|| does not
move and contract. Do|ng |t ||ke th|s a||ows
you to conduct the operat|on smooth|y.
[1] [2]
[3]
fs503fs2042c
F
S
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3
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F|e|d Serv|ce ver3.0 Sep.2006
3.2.8 Remov|ng/re|nsta|||ng the ma|n tray
Caut|on:
After hav|ng |owered the ma|n tray, be sure to unp|ug the power cord from the power out|et.
A. Procedure
1. Push the actuator [1| of the tray upper ||m|t sensor
(PS2} up w|th your f|ngers to |ower the ma|n tray
[2|.
2. Turn OFF the power sw|tch (SW2} and the ma|n
power sw|tch (SW1} of the ma|n body and unp|ug
the power cord of the ma|n body from the power
out|et.
[2] fs503fs2016c
[1]
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F|e|d Serv|ce ver3.0 Sep.2006
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3
3. Remove 2 screws [1|.
4. ||ft up the ma|n tray [2| to unhook the up/down
stay [3|, and remove the ma|n tray [2|.
5. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[1] [3]
[2]
fs503fs2017c
F
S
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5
0
3
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F|e|d Serv|ce ver3.0 Sep.2006
3.2.9 Remov|ng/re|nsta|||ng the ||ft w|re
Note
The fo||ow|ng rep|acement procedure of the ||ft w|re shows the steps taken on the rear s|de. The
f|gurat|on and the w|nd|ng of w|res on the front s|de are symmetr|ca| to those on the rear s|de.
The brackets of the ||ft w|re are stamped w|th "F" on the front s|de and "R" on the rear s|de. Be
carefu| not to confuse one w|th the other.
A. Procedure
1. Push the actuator of the tray upper ||m|t sensor
(PS2} up w|th your f|ngers to |ower the ma|n tray.
2. Remove the fo||ow|ng parts.
Ma|n tray (See P.27}
Rear cover (See P.22}
|eft cover /Fr (See P.21}
Front door (See P.19}
3. Remove the screws [1|, two each, and then
remove the tray stay covers /Fr [2| and /Rr [3|.
4. D|sconnect the connector [1|, remove 6 screws
[2| and then remove the gear box [4| together w|th
the tray up down motor [3|.
Caut|on:
When the gear box |s removed, the ma|n tray
w||| fa|| down. So, be sure to support the tray
by hand when remov|ng the gear box.
[2] [3]
[1]
[1]
fs503fs2038c
[1]
[3]
[4]
[2] fs503fs2018c
3. OTHERS
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F|e|d Serv|ce ver3.0 Sep.2006
F
S
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5
0
3
5. Remove 2 screws [1| and then remove the w|re
mount|ng p|ate [3| of the ||ft w|re /Rr [2| from the ||ft
stay [4|.
6. |oosen 2 screws [2| of the be|t tens|oner [1|.
[3]
[1]
[2]
[4]
fs503fs2019c
[2]
[1]
fs503fs2020c
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F|e|d Serv|ce ver3.0 Sep.2006
7. Remove the E-r|ng [1| and then remove the gear
[2| and the ||ft pu||ey /|w [3| to remove the ||ft w|re
/Rr [4|.
Note
When remov|ng the gear [2] and the ||ft pu||ey
[3], be carefu| that the p|n [5] does not come
off and get |ost.
8. Tentat|ve|y fasten the w|re mount|ng p|ate [2| of
the new ||ft w|re /Rr [1| to the ||ft stay [3| w|th the 2
screws [4|.
Note
Be sure to |nsta|| the ||ft w|res p|ac|ng the
shorter one be|ow the |onger one.
9. Fasten the new ||ft w|re /Rr [1| w|th the w|re end [6|
of the ||ft pu||ey /|w [5| and |nsert |t |nto the shaft.
And rotate the ||ft pu||ey /|w [5| and w|nd |t 6 turns
c|ockw|se from |ns|de to outs|de around the ||ft
pu||ey /|w [5| w|th no s|ack, and then |nsert the ||ft
pu||ey /|w [5| fu||y deep |nto the shaft so that |t
co|nc|des w|th the p|n [7|.
[5]
[3]
[4]
[5] [2] [1]
fs503fs2021c
[2]
[4]
[3]
[1]
[7]
[5]
[6] fs503fs2022c
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3
10. W|th the ||ft w|re /Rr [1| hooked to the ||ft pu||ey /
p [2|, w|nd |t 2 turns counterc|ockw|se from
|ns|de to outs|de around the ||ft pu||ey /|w [3| w|th
no s|ack and then fasten |t w|th the w|re end [4|.
11. lnsert the p|n [1| and the gear [2| |nto the shaft,
and fasten them w|th the E-r|ng [3|.
[2]
[3]
[1]
[4]
fs503fs2023c
[2]
[1]
[2]
[3]
[3]
fs503fs2024c
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F|e|d Serv|ce ver3.0 Sep.2006
12. se a tens|on gauge or a spr|ng ba|ance to pu||
the be|t tens|oner [1| w|th a spec|f|ed force A and
t|ghten |t up 2 screws [2|.
Spec|f|ed va|ue: A = 2.5 0.1 kg
13. |oosen 2 screws [2| of the w|re mount|ng p|ate [1|
on the front s|de, press down the ||ft stay [3| to
br|ng |t to a hor|zonta| pos|t|on, and t|ghten up 2
screws [5| of the w|re mount|ng p|ate [4| on the
rear s|de and 2 screws [2| on the front s|de, that
|s, 4 screws |n a||.
Note
Check to see |f the ||ft stay [3] |s kept |n a hor-
|zonta| pos|t|on. If |t |s on the s|ant, an unnec-
essary |oad may be app||ed onto the gear,
thus caus|ng damage to |t.
14. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
Note
When re|nsta|||ng the covers, be sure to rotate
the tray up/down motor counterc|ockw|se as
seen from above to ra|se the ||ft stay about 12
cm before |nsta|||ng each cover. S|nce the ||ft
stay comes down |ower than the norma| oper-
at|ng range due to the ||ft gear box be|ng
removed, |t |s |nev|tab|y necessary to ra|se
the ||ft stay to |nsta|| |t w|thout the |eft cover /
Fr and the rear cover h|tt|ng aga|nst the up/
down stay.
[2]
[1]
fs503fs2025c
[5]
[5] [4] [2] [3] [1]
[2]
fs503fs2026c
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3.2.10 Remov|ng/re|nsta|||ng the tray up down motor
A. Procedure
1. Remove the rear cover.
2. D|sconnect the connector [1|, remove 4 screws
[2| and then remove the tray up down motor [3|.
Note
When re|nsta|||ng |t, make sure that the be|t
[4] |s set correct|y to the gears [5] and [6].
3. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[4]
[2]
[3] [1]
[5] [6]
fs503fs2027c
F
S
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3
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F|e|d Serv|ce ver3.0 Sep.2006
3.2.11 Hand||ng of the c|ogged stap|er 1
A. Procedure
1. Remove the stap|er cartr|dge.
Note
When the stap|er cartr|dge cannot be
removed, conduct the |n|t|a| operat|on by
turn|ng ON and OFF the power sw|tch (SW2|
of the ma|n body.
When remova| of the stap|er cartr|dge |s not
poss|b|e even after the |n|t|a| operat|on, con-
duct "3.2.12 Hand||ng of the c|ogged stap|er
2."
2. Press the re|ease button [1| and open the stap|e
cover [2|.
3. Remove the unnecessary stap|es [3|.
4. O|ose the stap|e cover [2|.
5. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
3.2.12 Hand||ng of the c|ogged stap|er 2
A. Procedure
Caut|on:
Be carefu| not to get your hand caught |n the
open|ng [1] of the stap|er un|t. Press|ng the
stap|e s|de [2] and/or the c||nch s|de [3] may
cause the open|ng [1] to c|ose unexpected|y.
It |s very d|ff|cu|t to open the open|ng by hand
once |t has c|osed. So, be carefu| not to c|ose
|t. When ho|d|ng the stap|er un|t, be sure to
ho|d |t at both ends of the cam shaft [4].
When conduct|ng the operat|on, be sure to
wear protect|ve g|oves.
When conduct|ng the operat|on, be carefu|
not to get the g|ove and/or your hand caught
|n the gear.
[1]
[2]
[3]
fs503fs2052c
[4] [3]
[2]
[1]
fs503fs2053c
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F|e|d Serv|ce ver3.0 Sep.2006
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1. Remove the stap|er un|t. (See P.7}
2. Remove 2 nuts [1| and then remove the c||nch
protect|ve p|ates /1 [2| and /2 [3|.
3. Remove the c|ogged stap|es.
Note
When re|nsta|||ng |t, p|ace the ho|es [2] of the
2 c||nch meta| f|tt|ngs [1] one upon the other
so that the t|p [3] of the c||nch presser |s
engaged to the depress|on [4] of the c||nch
meta| f|tt|ng.
4. When the c|ogged stap|es cannot be removed,
rotate the gear [1| of the stap|er motor shaft and
the gear [2| that comes |nto contact the motor
gear to open the open|ng [5| unt|| the p|n [3| at the
t|p of the stap||ng arm comes to the bottom of the
s||t [4|.
Caut|on:
Cons|derab|e force |s requ|red to rotate the gear.
Be sure to wear g|oves not to get |njured.
Note
The gear can be rotated |n wh|chever d|rec-
t|on |s eas|est.
5. Remove the stap|er cartr|dge [6| and then remove the
unnecessary stap|es from the stap|er cartr|dge.
(See P.35}
6. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[1]
[3] [2]
fs503fs2054c
[2]
[4]
[1]
[3]
fs503fs2055c
[1] [2]
[5]
[4]
[3]
[6]
fs503fs2056c
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2
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F|e|d Serv|ce ver3.0 Sep.2006
3.2.13 Note to keep |n m|nd when rep|ac|ng the board
When the FNS contro| board (FNSOB} |s rep|aced, be
sure to remove the EEPROM (lO68} from the o|d con-
tro| board [1| and |nsta|| |t |nto the new contro| board
[2|.
Note
Sett|ng of the SW3 [3] shou|d be the same as
that of the o|d FNSCB. (See P.640 |n F|e|d
Serv|ce for the ma|n body.|
Note
Be sure to set the "A" sect|ons of the EEP-
ROM (IC68| |n the same d|rect|on for |nsta||a-
t|on.
fd501fs2077c
[1]
[2]
[3]
A
A
fd501fs2078c
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F|e|d Serv|ce ver3.0 Sep.2006
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B|ank page
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4. MEOHANlOA| ADJSTMENT
39
F|e|d Serv|ce ver3.0 Sep.2006
ADJUSTMENT/SETTING
4. MECHANICAL ADJUSTMENT
4.1 Intermed|ate ro||er pos|t|on adjustment
Oonduct th|s adjustment when paper gets jammed |n the |ntermed|ate ro||er |n the stacker dur|ng paper convey-
ance.
A. Procedure
1. Open the front door and pu|| out the stacker un|t.
2. Remove the ra|| stopper screws [1|, one each pro-
v|ded |n front and rear, and pu|| further out the
stacker un|t.
[1]
[1]
fs503fs3002c
4. MEOHANlOA| ADJSTMENT
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F|e|d Serv|ce ver3.0 Sep.2006
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3. Oheck to see |f the c|earance between the mount-
|ng p|ate [2| of the |ntermed|ate ro||er /p [1| and
the |ntermed|ate ro||er /|w [3| |s at a standard
va|ue.
Standard va|ue: A = 4.5 0.5 mm
When the c|earance |s not at a standard va|ue,
conduct step 4 and the succeed|ng steps for
adjustment.
4. Ra|se up the |ntermed|ate ro||er and |nsert a th|ck-
ness gauge of 4.5 mm between the mount|ng
p|ate [2| of the |ntermed|ate ro||er /p [1| and the
|ntermed|ate ro||er /|w [3|.
Note
Be carefu| not to |et the th|ckness gauge drop
|nto the stacker. (Be sure to f|x |t w|th tape.|
Make sure that there |s no ra|sed sect|on
found |n the th|ckness gauge so that the
c|earance |s to be accurate.
5. |oosen the screw [1|, s||de the pos|t|on|ng p|ate
[2| to the |ower s|de unt|| |t h|ts aga|nst the rotat|ng
|ever [3|, and t|ghten up the screw [1|.
6. Remove the th|ckness gauge |nserted |n Step 4.
7. Oonduct the measurement |n the step 3. When
the va|ue obta|ned |s not the st|pu|ated one,
repeat the steps 4 to 6.
8. After comp|et|on of adjustment, make a pr|nt and
check to see |f a jam occurs.
9. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[2] [1]
[3]
A
fs503fs3020c
[3]
[2] [1] fs503fs3021c
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4. MEOHANlOA| ADJSTMENT
41
F|e|d Serv|ce ver3.0 Sep.2006
4.2 Adjust|ng the f|at-stap||ng stopper pos|t|on
ln the f|at-stap||ng mode, adjustments are made when the d|stance from the edge of paper to the stap||ng pos|-
t|on |s not w|th|n the standard va|ue, or when |t |s on a s|ant.
Note
When mak|ng adjustments, be sure not move the stap|er by hand. (Th|s may cause the teeth of the
be|t and the gear to jump.|
A. Procedure
1. Oonduct the fo||ow|ng |n the output check of the l/
O check mode |n the serv|ce mode.
72-31 (Stap|er movement motor home pos|-
t|on search}
72-78 (A||gnment motors /Fr and /Rr home
pos|t|on search}
72-42 (End stopper motor stopper re|ease}
2. Turn OFF the power sw|tch (SW2} and the ma|n
power sw|tch (SW1} of the ma|n body and unp|ug
the power cord from the power out|et.
3. Open the front door and remove the screw [2| of
the w|re [1|.
[2] [1]
fs503fs3008c
4. MEOHANlOA| ADJSTMENT
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F|e|d Serv|ce ver3.0 Sep.2006
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3
4. Pu|| out the stacker un|t, remove the ra|| stopper
screws [1|, one each, |n front and rear and pu|| the
stacker un|t further out.
[1]
[1]
fs503fs3002c
F
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4. MEOHANlOA| ADJSTMENT
43
F|e|d Serv|ce ver3.0 Sep.2006
5. |oosen the screws [2|, one each, of the 4 f|at-sta-
p||ng stopper [1| and make adjustments of the
pos|t|ons of the 4 f|at-stap||ng stoppers.
Note
W|th the paper [3] |nserted, be sure to check
to see |f the paper |s on a s|ant and that a|| of
the 4 f|at-stap||ng stoppers are |n contact w|th
the edge [4] of paper.
When the stopper |s not seen c|ear|y, be sure
to adjust |t after remov|ng the gu|de p|ate
assemb|y [5].
[2]
[1] [3] [5]
[4]
[3]
[1]
fs503fs3009c
4. MEOHANlOA| ADJSTMENT
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F|e|d Serv|ce ver3.0 Sep.2006
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S
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3
6. Oonduct f|at-stap||ng to check to see |f |t |s w|th|n
the standard va|ue.
Standard va|ue: A = 9.5 2mm
The ||ne [1| connect|ng the 2 stap|es |s para|-
|e| to the edge of paper.
When the va|ue |s not w|th|n the standard
va|ue or the ||ne |s not para||e| to the edge of
paper, repeat the steps 1 to 6 above.
7. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
4.3 Adjust|ng the a||gnment p|ate pos|t|on
Oonduct th|s adjustment operat|on when the s||ppage |n the bund|e of paper wh||e |n stap||ng and the uneven
paper ex|t wh||e |n non-stap||ng cannot be adjusted by conduct|ng "Stap||ng center pos|t|on adjustment" and
"Paper w|dth adjustment" |n the serv|ce mode.
Note
After comp|et|on of th|s adjustment, be sure to conduct "Stap||ng center pos|t|on adjustment" and
"Paper w|dth adjustment" |n the serv|ce mode.
A. Procedure
1. Oonduct the a||gnment motors /Fr and /Rr home
pos|t|on movement |n the output check 72-78 of
the l/O check mode |n the serv|ce mode.
2. Turn OFF the ma|n power sw|tch (SW1} of the
ma|n body, and unp|ug the power cord of the
ma|n body from the power out|et.
3. Open the front door and remove the screw [2| of
the w|re [1|.
[1]
A
fs503fs3004c
[2] [1]
fs503fs3010c
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4. MEOHANlOA| ADJSTMENT
45
F|e|d Serv|ce ver3.0 Sep.2006
4. Pu|| out the stacker un|t, remove the ra|| stopper
screws [1|, one each, |n front and rear and pu|| the
stacker un|t further out.
[1]
[1]
fs503fs3005c
4. MEOHANlOA| ADJSTMENT
46
F|e|d Serv|ce ver3.0 Sep.2006
F
S
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3
5. |oosen 2 screws [1| and check to see |f the d|s-
tance from the front s|de of the s|de p|ate [2| |n the
rear to the paper s|de of the a||gnment p|ate /Rr [3|
|s w|th|n the standard va|ue A, and then t|ghten
the screws [1|.
Standard va|ue: A = 17.9 +1.0/ -0.0 mm
Note
Check the a||gnment p|ate /Rr to see |f |t |s on
a s|ant.
6. |oosen the 2 screws [4| and check to see |f the
d|stance between the a||gnment p|ate /Rr [3| and
the |nner face on the paper s|de of the a||gnment
p|ate /Fr [5| |s w|th|n the standard va|ue B, and
then t|ghten the screws [4|.
Standard va|ue: B = 376 mm
7. Move the stap|e home pos|t|on us|ng l/O check
mode 72-31 |n serv|ce mode, |nsert a th|ck paper
or s|m||ar sheet, and check the ang|e of the rear
end stopper and the a||gnment p|ate.
Note
Move the a||gnment p|ates w|th your hand
unt|| the paper w|dth space |s created
between them, and make sure there |s no
|mproper gap at the upper and |ower s|de of
the a||gnment p|ates.
8. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[1]
[3]
[2]
A B
[4] [5] fs503fs3006c
0
-0.5
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4. MEOHANlOA| ADJSTMENT
47
F|e|d Serv|ce ver3.0 Sep.2006
4.4 Hor|zonta| adjustment
Adjustments are made when there |s any d|screpancy |n he|ght and s|ant found between the ma|n body and
other opt|ona| dev|ces.
A. Procedure
1. |oosen the nuts [1| prov|ded at the 4 p|aces.
2. Rotate the screws [2| prov|ded at the 4 p|aces to
make hor|zonta| adjustments of the dev|ce.
Note
Be sure to make adjustments wh||e tak|ng
|nto cons|derat|on the he|ghts of the ma|n
body and other opt|ona| dev|ces.
3. Rotate the screws [2| by hand prov|ded at the 4
p|aces to check to see |f there |s any caster that |s
ra|sed.
Note
When there |s any caster found ra|sed, rotate
the screw [2] w|th a wrench to extend the
|ength of the caster unt|| you can get a fee||ng
of secure contact.
4. Fasten the screw [2| w|th a wrench and t|ghten up
the nut [1|.
Note
Be carefu| that when the nut [1] |s t|ghtened
up w|th the screw [2] not fastened, the screw
[2] may a|so rotate together w|th the nut [1],
thus resu|t|ng |n an |ncorrect pos|t|on|ng.
[2]
[1]
fs503fs3007c
4. MEOHANlOA| ADJSTMENT
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SERVICE MANUAL
2006.09
Ver. 1.0
FS-607
Field Service
Revision history
AIter publication oI this service manual, the parts and mechanism may be subject to change Ior
improvement oI their perIormance.
ThereIore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, show to the leIt oI the revised section.
A number within represents the number oI times the revision has been made.
To indicate clearly a section revised, show in the lower outside section oI the correspond-
ing page.
A number within represents the number oI times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks Ior Ver. 3.0 only are shown with those Ior Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks Ior Ver. 2.0 are leIt as they are.
1
1
1
1
2006/09 1.0 Issue oI the Iirst edition
Date Service manual Ver. Revision mark Descriptions oI revision
OONTENTS
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CONTENTS
FS-607
OUTLINE
1. PRODOT SPEOlFlOATlONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
MAINTENANCE
2. PERlODlO OHEOK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 Ma|ntenance procedure of the conveyance sect|on. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1.1 Rep|ac|ng the paper ex|t ro||er (sponge ro||er} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1.2 Rep|ac|ng the |ntermed|ate transfer ro||er (sponge ro||er} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2 Ma|ntenance procedure of the stacker sect|on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.2.1 Rep|ac|ng the paper ass|st ro||er (sponge ro||er} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.3 Ma|ntenance procedure of the stap|er sect|on. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3.1 Remov|ng/re|nsta|||ng the stap|er un|t cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3.2 Rep|ac|ng the stap|er un|t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3. OTHER PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.1 ltems not a||owed to be d|sassemb|ed and adjusted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.2 ||st of parts to be d|sassemb|ed and assemb|ed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.3 Remova| procedure of parts to be d|sassemb|ed and assemb|ed . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.3.1 Remov|ng/re|nsta|||ng the upper cover /1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.3.2 Remov|ng/re|nsta|||ng the upper cover /2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.3.3 Remov|ng/re|nsta|||ng the front door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.3.4 Remov|ng and re|nsta|||ng the rear cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.3.5 Remov|ng/re|nsta|||ng the |eft cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.3.6 Remov|ng/re|nsta|||ng the ma|n tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.3.7 Rep|ac|ng the ||ft w|re . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.3.8 Remov|ng/re|nsta|||ng the stacker un|t cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.3.9 Remov|ng/re|nsta|||ng the stacker un|t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.3.10 Remov|ng/re|nsta|||ng the paper ex|t un|t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.3.11 Note to keep |n m|nd when rep|ac|ng the board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
ADJUSTMENT/SETTING
4. MEOHANlOA| ADJSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4.1 Adjust|ng the bypass gate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4.2 Sh|ft pos|t|on adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.3 Adjust|ng the paper ex|t so|eno|d. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4.4 Adjust|ng the mount|ng pos|t|on of the paper ex|t arm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4.5 Adjust|ng the mount|ng pos|t|on of the a||gnment p|ate /p . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
4.6 Adjust|ng the mount|ng pos|t|on of the a||gnment p|ate /|w. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.7 Stap|e pos|t|on adjustment (f|at-stap||ng} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
4.8 Stap|e pos|t|on adjustment (f|at-stap||ng} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
4.9 Stap|er vert|ca| pos|t|on adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
4.10 Fo|d|ng stopper t||t adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
4.11 Adjust|ng the fo|d|ng pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
4.12 Adjust|ng the tr|-fo|d|ng pos|t|on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
OONTENTS
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1. PRODOT SPEOlFlOATlONS
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OUTLINE
1. PRODUCT SPECIFICATIONS
A. Type
B. Funct|ons
(1| Funct|ons
(2| Stap||ng
(3| Fo|d|ng
Type Mu|t| fo|d|ng mu|t| stap||ng dev|ce
Non-sort mode Ex|ted to the ma|n tray w|th no process|ng made.
Sort/group mode Ex|ted to the ma|n tray after be|ng sh|fted for every copy.
Sub tray mode Ex|ted to the sub tray w|th no process|ng made.
Stap||ng mode Ex|ted to the ma|n tray after be|ng stap|ed.
Sadd|e st|tch|ng mode Ex|ted to the book|et tray w|th the paper fo|ded |nto two after be|ng st|tched and
fo|ded at the center of the paper.
Fo|d|ng mode Ex|ted to the book|et tray w|th the paper fo|ded |nto two at |ts center.
Tr|-fo|d|ng mode Ex|ted to the book|et tray after be|ng over|apped up to 3 sheets and be|ng tr|-
fo|ded.
Max. f|at-stap||ng capac|ty 50 sheets of 64 to 80 g/m
2
(p|a|n paper, h|gh-qua||ty paper},30 sheets (co|or
paper, coated paper}
30 sheets of 81 to 105 g/m
2
(p|a|n paper, h|gh-qua||ty paper},16 sheets (co|or
paper, coated paper}
p to 2 sheets of 200g/m2 can be added un|ess the tota| number of sheets
exceeds the above capac|ty.
stap|e pos|t|on Front para||e| / back 45 1 pos|t|on d|agona||y, 2 pos|t|ons
at the center
Max. sadd|e st|tch|ng
capac|ty
20 sheets of 64 to 80 g/m
2
20 sheets of 81 to 105 g/m
2
(P|a|n paper, h|gh-qua||ty paper}, 16 sheets (co|or
paper, coated paper}
p to 2 sheets of 200g/m2 can be added un|ess the tota| number of sheets
exceeds the above capac|ty.
stap|e pos|t|on var|ab|e (128 to 168mm}
Max.Fo|d|ng 3 sheets of 64 to 105 g/m
2
paper
Max.Tr|-fo|d|ng 3 sheets of 64 to 80 g/m
2
paper
1 sheet of 81 to 105 g/m
2
paper
1. PRODOT SPEOlFlOATlONS
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(4| Max. paper capac|ty
*1 Non-sort mode on|y
*2 Non-sort mode |s 128 x 148 mm
*3 Operat|on of paper ex|t w|th tab area at the tra|| edge s|de |s not assured.
Ma|n tray
(We|gh|ng 80g/m
2
}
Non-sort mode,
sort/group mode
2500 sheets: A4, A4S, B5, B5S
8
1
/2 x 11, 8
1
/2 x 11S
16K, 16KS
1500 sheets: A3, B4, SRA4S,
12 x 18, 11 x 17, 8
1
/2 x 14,
8
1
/2 x 13, 8
1
/4 x 13, 8
1
/8 x 13
1
/4, 8 x 13
8K
500 sheets: A5, A5S
*1
, B6S
*1
5
1
/2 x 8
1
/2S
*1
Tab paper
*3
: A4, 8
1
/2 x 11
Oustom paper : Max. 314 x 458mm, M|n.
*2
182 x 148
mm
Stap||ng mode Max. 1000 sheets
No. of sheets per stap||ng S|ze |n the sub
scan d|rect|on |s
418mm or |onger
The others
2 to 9 50 cop|es 100 cop|es
10 to 20 50 cop|es 50 cop|es
21 to 30 30 cop|es 30 cop|es
31 to 40 25 cop|es 25 cop|es
41 to 50 20 cop|es 20 cop|es
Book|et tray
(We|gh|ng 80g/m
2
}
Sadd|e st|tch|ng
mode
S|ze |n the sub scan d|rect|on |s 299 mm or |onger : 15
cop|es |n 5 sheets of sadd|e st|tch|ng
other than the above : 20 cop|es |n 5 sheets of sadd|e
st|tch|ng
Fo|d|ng mode S|ze |n the sub scan d|rect|on |s 299 mm or |onger : 25
cop|es |n 3 sheets of fo|d|ng
other than the above : 33 cop|es |n 3 sheets of fo|d|ng
Tr|-fo|d|ng mode 50 cop|es |n 1 sheet of fo|d|ng
Sub tray
(We|gh|ng 80g/m
2
}
100 sheets : SRA3, A3, B4, SRA4, SRA4S, A4, A4S, B5, B5S, A5, A5S, B6S,
A6S
13 x 19, 12 x 18, 11 x 17, 8
1
/2 x 14, 8
1
/2 x 11, 8
1
/2 x 11S, 5
1
/2 x 8
1
/2S
8
1
/2 x 13, 8
1
/4 x 13, 8
1
/8 x 13
1
/4, 8 x 13
8K, 16K, 16KS
Tab paper
*3
: A4, 8
1
/2 x 11
Oustom paper : Max. 330 x 487mm, M|n. 100 x 148 mm
1. PRODOT SPEOlFlOATlONS
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C. Type of paper
(1| Stap||ng mode
*1 Operat|on of paper ex|t w|th tab area at the tra|| edge s|de |s not assured.
(2| Sadd|e st|tch|ng mode
(3| Fo|d|ng mode
(4| Tr|-fo|d|ng mode
D. Ma|ntenance
Paper s|ze A3, B4, SRA4S, A4, A4S, B5, B5S, A5
12 x 18, 11 x 17, 8
1
/2 x 14, 8
1
/2 x 11, 8
1
/2 x 11S
8
1
/2 x 13, 8
1
/4 x 13, 8
1
/8 x 13
1
/4, 8 x 13
8K, 16K, 16KS
Tab paper
*1
(A4, 8
1
/2 x 11}
Oustom paper (Max. 314 x 458 mm, M|n. 182 x 148 mm}
App||cab|e paper P|a|n paper, h|gh-qua||ty paper, co|or paper, coated paper (same as the ma|n
body}
Paper we|ght 64 to 105 g/m
2

Paper s|ze A3, B4, SRA4S, A4S
12 x 18, 11 x 17, 8
1
/2 x 14, 8
1
/2 x 11S
8K
Oustom paper (Max. 314 x 458 mm, M|n. 210 x 280 mm}
App||cab|e paper P|a|n paper, h|gh-qua||ty paper, co|or paper, coated paper
Paper we|ght 64 to 105 g/m
2
Paper s|ze SRA3, A3, B4, SRA4S, A4S
12 x 18, 11 x 17, 8
1
/2 x14, 8
1
/2 x11S,
8K
Oustom paper (Max. 314 x 458 mm, M|n. 210 x 280 mm}
App||cab|e paper P|a|n paper, h|gh-qua||ty paper, co|or paper, coated paper
Paper we|ght 64 to 105 g/m
2
Paper s|ze A4S
8
1
/2 x11S
App||cab|e paper P|a|n paper, h|gh-qua||ty paper, co|or paper, coated paper
Paper we|ght 64 to 105 g/m
2
Ma|ntenance Same as the ma|n body.
Mach|ne serv|ce ||fe Same as the ma|n body.
1. PRODOT SPEOlFlOATlONS
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E. Mach|ne data
F. Operat|ng env|ronment
Note
The |nformat|on here|n may be subject to change for |mprovement w|thout not|ce.
Power source 24/5vDO (supp||ed from the ma|n body}
Max|mum power consump-
t|on
80W or |ess
D|mens|ons When the ma|n tray |s pu||ed out: 790.5 (W} x 656 (D} x 990 (H} mm
When the ma|n tray |s set |n: 674.5 (W} x 656 (D} x 990 (H} mm
We|ght Approx. 65 kg
Temperature 10 to 30O
Hum|d|ty 10 to 80% RH (w|th no condensat|on}
2. PERlODlO OHEOK
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MAINTENANCE
2. PERIODIC CHECK
Caut|on:
Be sure to unp|ug the power cord of the ma|n body from the power out|et.
2.1 Ma|ntenance procedure of the conveyance sect|on
2.1.1 Rep|ac|ng the paper ex|t ro||er (sponge ro||er|
A. Per|od|ca||y rep|aced parts/cyc|e
Paper ex|t ro||er (sponge ro||er}: Every 200,000 pr|nts
Note
When rep|ac|ng the paper ex|t ro||ers /A (sponge ro||ers|, be sure to rep|ace a|| 5 pa|rs of ro||ers (10
ro||ers |n a|||.
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B. Procedure
1. Turn ON the ma|n power sw|tch (SW1} and the
power sw|tch (SW2} of the ma|n body.
2. Push up the actuator [1| of the ma|n tray upper
||m|t sensor (PS2} w|th your f|nger, and then |ower
the ma|n tray [2|.
3. Turn OFF the SW1 and the SW2 of the ma|n body,
and then unp|ug the power cord of the ma|n body
from the power out|et.
[1] [2]
15vlf2c001na
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4. lnsert a dr|ver |nto the groove of the sponge ro||er
[1| and remove the sponge ro||er by pr|z|ng |t
open.
5. W|th each of the depress|ons [1| of a new sponge
ro||er and the shaft brought together, press the
sponge ro||er unt|| |t c||cks to f|t |t |n secure|y.
6. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[1]
15jkf2c002na
[1]
[1]
15jkf2c003na
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2.1.2 Rep|ac|ng the |ntermed|ate transfer ro||er (sponge ro||er|
A. Per|od|ca||y rep|aced parts/cyc|e
lntermed|ate transfer ro||er (sponge ro||er}: Every 400,000 pr|nts (actua| rep|acement cyc|e: every 200,000
pr|nts}
Note
When rep|ac|ng the |ntermed|ate transfer ro||ers (sponge ro||ers|, be sure to rep|ace a|| 2 pa|rs of
ro||ers (4 ro||ers |n a|||.
B. Procedure
1. Open the front door.
2. Remove 2 screws [1| and the bear|ng [2|, and
then remove the shaft of the |ntermed|ate transfer
ro||er [3|.
3. lnsert a dr|ver |nto the groove of the sponge ro||er
[1| and remove the sponge ro||er by pr|z|ng |t
open.
[3]
[1]
[2]
15jkf2c004na
[1]
15jkf2c005na
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4. W|th each of the depress|ons [1| of a new sponge
ro||er and the shaft brought together, press the
sponge ro||er unt|| |t c||cks to f|t |t |n secure|y.
5. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
Note
When |nsta|||ng the |ntermed|ate transfer
ro||er, be sure to |nsert the p|n at the rear of
the shaft of the |ntermed|ate transfer ro||er
|nto the groove.
[1]
[1]
15jkf2c006na
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2.2 Ma|ntenance procedure of the stacker sect|on
2.2.1 Rep|ac|ng the paper ass|st ro||er (sponge ro||er|
A. Per|od|ca||y rep|aced parts/cyc|e
Paper ass|st ro||er (sponge ro||er}: Every 400,000 pr|nts
B. Procedure
1. Open the front door.
2. Pu|| out the stacker un|t.
3. Open the paper ass|st sect|on [1|, and then ||ft up
the paper ass|st ro||er [2|.
4. Remove the O-c||p [3|, and then remove the paper
ass|st ro||er [2|.
5. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[1]
[2] [3]
15jmf2c001na
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2.3 Ma|ntenance procedure of the stap|er sect|on
2.3.1 Remov|ng/re|nsta|||ng the stap|er un|t cover
Caut|on:
Be carefu| not to |et FS fa|| down when remov|ng FS from the ma|n body and pu|||ng out the
stacker un|t from FS. It may cause the |njury.
A. Procedure
1. Open the front door.
2. Pu|| out the stacker un|t [1|.
3. Remove 2 screws [1| from the ra|| stopper, and
then pu|| out the stacker un|t [2| further.
Note
Be sure to p|ace a support [3] under the
stacker un|t to prevent FS from fa|||ng down.
15jmf2c002na
[1]
[1]
[1]
[3]
[2]
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4. Remove 5 screws [1|, and then remove the stap|er
un|t cover [2|.
5. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
2.3.2 Rep|ac|ng the stap|er un|t
Note
The stap|er un|t cons|sts of the c||ncher sect|on and the stap|er sect|on.
Never move the c||ncher sect|on and the stap|er sect|on |n the hor|zonta| d|rect|on manua||y.
Otherw|se, |t may cause the t|m|ng be|t sk|pp|ng.
After the re|nsta||at|on, be sure to adjust the stap|er pos|t|on |n the vert|ca| d|rect|on.
(See P.51|
A. Per|od|ca||y rep|aced parts/cyc|e
Stap|er un|t: Every 1,000,000 stap|es (actua| rep|acement cyc|e: every 200,000 stap|es}
B. Procedure
1. Enter the serv|ce mode and se|ect [State Oonf|r-
mat|on|- [l/O Oheck Mode|. Perform the output
code 72-32 : Stap|er movement motor (M11} (A4,
1-stap||ng pos|t|on}. Then turn OFF the ma|n body.
2. Open the front door.
3. Pu|| out the stacker un|t, and then remove the sta-
p|er un|t cover.
(See P.11}
4. D|sconnect the connector [1| and remove the
screw [2|, and then remove the f|at-stap||ng stop-
per re|ease un|t /Fr [3|.
5. Enter the serv|ce mode and se|ect [State Oonf|r-
mat|on|- [Output check|. Perform the output code
72-31. Then turn OFF the ma|n body.
[2]
[1]
15jmf2c004na
[1] [3] [2]
15jmf2c005na
2. PERlODlO OHEOK
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6. Remove the screw [1|, the ground [2|, and the
c|amp [3|.
7. Remove 4 screws [4|, and then remove the
c||ncher /Fr [5| and d|sconnect the connector [6|.
8. Remove the screw [1| and then remove the f|at-
stap||ng stopper re|ease un|t /Rr [2|.
9. D|sconnect the connector [3| on the back of the
f|at-stap||ng stopper re|ease un|t /Rr [2|, and the
remove the w|r|ng harness from the c|amp [4|.
[3] [2]
[1]
[4]
[5]
[6]
15jmf2c006na
[2] [1]
[4] [3]
15jmf2c007na
2. PERlODlO OHEOK
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10. Remove 4 screws [2| from the c||ncher /Rr [1|, and
then remove the ground [3|.
11. Remove 2 screws [1| and the ba|| bear|ng mount-
|ng p|ate [2|, and then rotate and remove the
c||ncher /Rr [3| and d|sconnect the connector [4|.
Note
Be carefu| not to |ose the ba|| bear|ng stopper
spr|ng [5] and the ba||.
12. Remove the cartr|dge from the stap|er.
13. Remove 4 screws [2| from the stap|er /Fr [1| and
the screw [3| from the ground, and then remove
the stap|er /Fr [1| and d|sconnect the connector
[4|.
[3] [1]
[2]
15jmf2c008na
[3]
[4]
[1]
[2]
[5]
15jmf2c009na
[2]
[1]
[2]
[4] [3]
15jmf2c010na
2. PERlODlO OHEOK
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14. Remove 2 screws [1|, and then remove the
mount|ng p|ate [3| from the stap|er /Fr [2|.
15. Remove 2 screws [3| from the sensor cover [2| of
the stap|er /Rr [1|, and then remove the screw [4|
from the ground and d|sconnect the connector
[5|.
Note
When |nsta|||ng the sensor cover [2], be sure
to keep the w|r|ng harness out of the stap|er
rotat|on home sensor (PS13| [7] and be care-
fu| not to |et the gear b|te |t.
16. Remove 4 screws [1|, and then remove the stap|er
/Rr [2| and d|sconnect the connector [3|.
Note
When remov|ng the stap|er /Rr [2], be sure not
to damage PS13 [4].
[3] [2] [1]
15jmf2c011na
[1]
[2]
[3] [4]
[6]
[5]
15jmf2c012na
[3]
[2]
[1]
[4]
[1]
15jmf2c013na
2. PERlODlO OHEOK
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17. Remove 2 screws [1|, and then remove the
mount|ng p|ate [3| from the stap|er /Rr [2|.
18. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[2] [3] [1]
15jmf2c014na
3. OTHER PARTS
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3. OTHER PARTS
3.1 Items not a||owed to be d|sassemb|ed and adjusted
A. The screw not a||owed to be removed |n the fo|d|ng stopper
(1| Parts not a||owed to be removed
There |s a screw |n the fo|d|ng stopper, that |s not a||owed to be removed.
Note
For ease of understand, the pos|t|on of the fo|d|ng stopper |s shown |ower than the actua| pos|t|on
|n the |||ustrat|on.
(2| Reason
The t||t adjustment of the fo|d|ng stopper shou|d be made at the s||de shaft of the fo|d|ng stopper. (See P.54}
Never |oosen the screw not a||owed to be removed |n the fo|d|ng stopper because the t||t of the fo|d|ng stopper
may be changed and the adjustment reference |n the s||de shaft may be m|sa||gned |f the screw |s |oosen.
[1| The screw not a||owed to be removed |n the fo|d|ng stopper
15jmf2c017na
[1]
3. OTHER PARTS
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3.2 L|st of parts to be d|sassemb|ed and assemb|ed
No. Sect|on Part name Page referred to
1 Oover pper cover /1 P.19
2 pper cover /2 P.19
3 Front door P.20
4 Rear cover P.20
5 |eft cover P.21
6 Ma|n tray sect|on Ma|n tray P.22
7 ||ft w|re P.23
8 Stacker sect|on Stacker un|t cover P.29
9 Stacker un|t P.30
10 Transfer sect|on Paper ex|t un|t P.32
3. OTHER PARTS
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3.3 Remova| procedure of parts to be d|sassemb|ed and assemb|ed
3.3.1 Remov|ng/re|nsta|||ng the upper cover /1
A. Procedure
1. Remove 2 caps [1|.
2. Open the front door [2| and remove the 5 screws
[3|, and then remove the upper cover /1 [4|.
3. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
3.3.2 Remov|ng/re|nsta|||ng the upper cover /2
Note
Remove opt|ona| PI |f |t |s |nsta||ed.
A. Procedure
1. Remove the upper cover /1. (See P.19}
2. Open the front door [1|.
3. Remove 2 screws [2| and pu|| out the sub tray [3|,
and then remove the upper cover /2 [4|.
4. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[3]
[1]
[2]
[3]
[4]
15jkf2c012na
[4]
[3]
[1]
[2]
15jkf2c013na
3. OTHER PARTS
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3.3.3 Remov|ng/re|nsta|||ng the front door
A. Procedure
1. Open the front door [1|.
2. Remove 2 screws [3| from the |ower h|nge p|ate
[2|, and then remove the front door [1|.
3. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
3.3.4 Remov|ng and re|nsta|||ng the rear cover
A. Procedure
1. Remove 6 screws [1|, and then remove the rear
cover [2|.
2. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
Note
When re|nsta|||ng the rear cover, be sure to
hook the notch [3] of the rear cover on the
prong [4] of the frame.
[1]
[3]
[2]
15jkf2c034na
[2]
[1]
[1]
[3] [4]
15jkf2c035nb
3. OTHER PARTS
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3.3.5 Remov|ng/re|nsta|||ng the |eft cover
A. Procedure
1. Open the front door.
2. Remove 3 screws [1|, and then remove the |eft
cover [2|.
3. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[1]
[2]
15jkf2c036na
3. OTHER PARTS
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3.3.6 Remov|ng/re|nsta|||ng the ma|n tray
Caut|on:
After open|ng the ma|n tray, be sure to unp|ug the power cord of the ma|n body from the power
out|et.
A. Procedure
1. Push up the actuator [1| of the ma|n tray upper
||m|t sensor (PS2} w|th your f|nger, and then open
the ma|n tray [2|.
2. Turn OFF the ma|n power sw|tch (SW1} and the
sub power sw|tch (SW2} of the ma|n body, and
then unp|ug the power cord of the ma|n body from
the power out|et.
3. Remove 2 screws [1| from the ma|n tray.
4. ||ft up the ma|n tray [2| and unhook the ma|n tray
from the ||ft stay [3|, and then remove the ma|n
tray [2|.
5. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[1]
[2]
15jkf2c014na
[2]
[3]
[1]
15jkf2c015na
3. OTHER PARTS
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3.3.7 Rep|ac|ng the ||ft w|re
Caut|on:
When the ma|n tray ||ft motor |s removed, the ma|n tray may fa|| down. When remov|ng the ma|n
tray ||ft motor, be sure to support the ma|n tray w|th your hand.
Note
The fo||ow|ng procedure for rep|ac|ng the ||ft w|re shows the examp|es on the rear s|de. The con-
f|gurat|on and w|nd|ng of the w|res on the front s|de are symmetr|ca| to the rear s|de.
The front and rear ||ft w|res are marked as "F" and "R" on the|r mount|ng p|ates respect|ve|y. Be
sure to check |t when re|nsta|||ng the ||ft w|res.
A. Procedure
1. Remove the fo||ow|ng parts.
|eft cover (See P.21}
Front cover (See P.20}
Rear cover (See P.20}
Ma|n tray (See P.22}
2. Remove 5 screws [1| to remove the re|nforc|ng
meta| [2|, and then remove the w|r|ng harness
from 3 c|amps [3| and d|sconnect the connector
[4|.
15jmf2c015na
[3] [4]
[1] [2]
3. OTHER PARTS
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3. Remove 5 screws [1|, and then remove the ||ft
motor un|t [2|.
Caut|on:
When the ||ft motor assy [2] |s removed, the
ma|n tray may fa|| down. When remov|ng the
||ft motor assy, be sure to support the ma|n
tray w|th your hand.
4. Remove 2 screws [1|, and then remove the w|re
mount|ng p|ate [3| of the rear ||ft w|re [2| from the
||ft stay [4|.
15jkf2c017na
[1] [2]
15jkf2c018na
[1]
[4]
[3]
[2]
3. OTHER PARTS
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5. |oosen 2 screws [2| on the be|t tens|oner [1|.
6. Remove the E-r|ng [1|, the gear [2|, and the ||ft
pu||ey /|w [3|, and then remove the ||ft w|re [4|.
Note
When remov|ng the ||ft pu||ey /Lw, be sure not
to |et 2 p|ns [5] fa|| down.
15jkf2c019na
[2]
[1]
[1]
[2]
[4]
[5]
[3]
15jkf2c020na
3. OTHER PARTS
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7. T|ghten the w|re mount|ng p|ate [1| of the new ||ft
w|re [4| on the ||ft stay [2| w|th 2 screws [3| tempo-
rar||y.
Note
The ||ft w|re [4] shou|d be p|aced w|th the
short s|de [5] to the bottom and the |ong s|de
[6] to the top.
8. Fasten the w|re end of the ||ft w|re w|th the |nner
w|re end ho|e of the ||ft pu||ey /|w [1|. Then, draw
the ||ft w|re through the notch [2| and w|nd |t a ||tt|e
|ess than 5 turns from |ns|de to outs|de around the
||ft pu||ey w|th no s|ack, and then |nsert the ||ft pu|-
|ey /|w [1| |nto the shaft so that |t co|nc|des w|th
the p|n [3|.
[5]
[1]
[3]
[2]
[6]
[4]
15jkf2c021na
15jkf2c022na
[2]
[1]
[3]
3. OTHER PARTS
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9. lnsert the up/down pu||ey [1| wound around w|th
the w|re |nto the shaft so that the p|n [3| that has
been |nserted |nto the shaft [2| |n advance |s set to
the groove [4| of the pu||ey.
10. Hook the ||ft w|re on the ||ft pu||ey /p [1|. Then,
w|nd the ||ft w|re 2 turns from |ns|de to outs|de
around the ||ft pu||ey |w [2| w|th no s|ack, draw the
||ft w|re through the notch and fasten |t w|th the
w|re end ho|e [3|.
Note
Be sure to w|nd the ||ft w|re on the ||ft pu||ey /
UP w|thout the short s|de (the s|de wound |n
advance| and the |ong s|de (the s|de wound
subsequent|y| are over|apped.
11. lnsert the p|n [1| and the gear [2|, and then fasten
|t w|th E-r|ng [3|.
[1] [3] [4] [2]
15vlf2c009na
15jkf2c023na
[1]
[3]
[2]
15jkf2c024na
[1]
[2]
[3]
3. OTHER PARTS
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12. se a tens|on gauge or spr|ng ba|ance to pu|| up
the be|t tens|oner [1| w|th a standard force "A" [3|
and fasten |t w|th the 2 screws [2|.
Standard va|ue [3|: A = 2.5 0.25 kg
13. |oosen the 2 screws [2| on the w|re mount|ng
p|ate [1| at the front to push down the ||ft stay [3|
to the hor|zonta| pos|t|on, and then remove 4
screws [2| and [5| from both the front and the rear.
Note
Be sure to check the ||ft stay [3] |s |n the hor|-
zonta| pos|t|on. If |t |s |n the t||t pos|t|on, the
ma|n tray ||ft motor (M3| or the gear may be
damaged due to the excess|ve force.
14. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
15jkf2c025na
[1]
[2]
[3]
[1]
[2]
[5] [4]
15jkf2c026na
[3]
3. OTHER PARTS
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3.3.8 Remov|ng/re|nsta|||ng the stacker un|t cover
A. Procedure
1. Open the front door.
2. Remove 5 screws [1|, and then remove the
stacker un|t cover [2|.
3. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[1]
[2]
15jmf2c016na
3. OTHER PARTS
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3.3.9 Remov|ng/re|nsta|||ng the stacker un|t
Caut|on:
Be sure to conduct th|s operat|on w|th 2 personne|.
Be sure to unp|ug the power cord of the ma|n body from the power out|et.
Be carefu| not to |et FS fa|| down when remov|ng FS from the ma|n body and pu|||ng out the
stacker un|t from FS. It may cause the |njury.
A. Procedure
1. Remove the fo||ow|ng parts.
Book|et tray
|eft cover (See P.21}
Front cover (See P.20}
Rear cover (See P.20}
2. Remove FS from the ma|n body.
3. Pu|| out the stacker un|t.
4. D|sconnect 3 connectors [1| (ON22, ON23, ON24}
from the re|ay board (RB} [2| on the back of the
stacker un|t.
5. Remove the w|r|ng harness from the 4 c|amps [3|.
6. Remove the O-c||p [1| and the shaft [2|, and then
separate the coup||ng arm [3|.
a04df2c001ca
[3]
[1] [2]
[1] [2]
[3] 15jkf2c028na
3. OTHER PARTS
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7. Remove 2 screws [1| from the ra|| stopper, and
then pu|| out the stacker un|t [2| further.
Note
Be sure to p|ace a support [3] under the
stacker un|t to prevent FS from fa|||ng down.
8. Remove 2 screws [1|, and then ||ft up the stacker
un|t [2| and remove |t from the gu|de ra||s [3|.
Note
Be carefu| of your posture |n order not to
throw out your back when remov|ng |t.
9. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
Note
When re|nsta|||ng the stacker un|t [2] to the
gu|de ra||s [3], be sure to check that the
hooks [4] are |nserted |nto the mount|ng ho|es
[5] secure|y.
[3]
[2]
[1]
[1]
15jkf2c029na
[2]
[1]
[5]
[4]
[3]
[1]
[3]
[4]
[5]
15jkf2c030na
3. OTHER PARTS
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3.3.10 Remov|ng/re|nsta|||ng the paper ex|t un|t
A. Procedure
1. Remove the fo||ow|ng parts.
Remove the upper cover /1 or opt|ona| Pl
(See P.19}
pper cover /2 (See P.19}
|eft cover (See P.21}
Rear cover (See P.20}
Ma|n tray (See P.22}
2. Remove 4 screws [1|, and then remove the ma|n
paper ex|t cover [2|.
3. Remove the screw [3| from the paper ex|t open/
c|ose ||nk [2| of the paper ex|t un|t [1|.
4. Remove the c|amp [1|, the screw [2| secur|ng the
ground w|re, 2 connectors [3| and 3 screws [4|
from the c|amp.
[1]
15vlf2c014na
[2]
[2]
[1]
[3]
15jkf2c031na
15jkf2c032na
[4] [1] [2]
[3]
3. OTHER PARTS
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5. Remove the E-r|ngs [1|, 1 each, and the bear|ngs,
1 each, from both the front and the rear, and then
remove the paper ex|t un|t [3|.
6. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[1]
[1]
[3]
[2]
[2]
15jkf2c033na
3. OTHER PARTS
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3.3.11 Note to keep |n m|nd when rep|ac|ng the board
When the FNS contro| board (FNSOB} |s rep|aced, be
sure to remove the EEPROM (lO10} from the o|d con-
tro| board [1| and |nsta|| |t |nto the new contro| board
[2|.
Note
Be sure to set the "A" sect|ons of the EEP-
ROM (IC10| |n the same d|rect|on for |nsta||a-
t|on.
a04df2e001ca
[1]
[2]
A
A
fd501fs2078c
4. MEOHANlOA| ADJSTMENT
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ADJUSTMENT/SETTING
4. MECHANICAL ADJUSTMENT
4.1 Adjust|ng the bypass gate
Oonduct th|s adjustment when the paper gets jammed |n the bypass gate.
A. Procedure
1. Open the front door.
2. Pu|| out the stacker un|t [1|.
3. Remove 2 screws [2| from the ra|| stopper, and
then pu|| out the stacker un|t further.
Note
Be sure to p|ace a support [3] under the
stacker un|t to prevent FS from fa|||ng down.
4. Open the bypass transfer gu|de p|ate [1|.
5. Oheck to see |f the c|earance between the bypass
gate [2| and the bypass transfer p|ate [3| |s w|th|n
a standard va|ue when the bypass gate so|eno|d
(SD5} turns OFF.
Standard va|ue: A = 3.2 0.5 mm
When the va|ue |s not w|th|n the standard va|ue,
perform the fo||ow|ng adjustment.
15jkf3c001na
[3]
[1]
[2]
[2]
15jkf3c002na
A
=
3
.
2



0
.
5
m
m
[2]
[2]
[1]
[3]
4. MEOHANlOA| ADJSTMENT
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6. Remove the rear cover (See P.20}
7. D|sconnect a|| connectors [2| from the FNS con-
tro| board (FNSOB} [1|, and then remove the w|r-
|ng harnesses from the c|amp [3|.
8. Re|ease 8 board supports [4| and remove FNSOB
[1| from the board mount|ng p|ate [5|.
9. Remove 6 screws [1|, and then remove the board
mount|ng p|ate [2|.
10. |oosen 2 screws [2| on the bypass gate so|eno|d
(SD5} [1|, and then, by referr|ng to the mark|ngs
[5|, adjust the pos|t|on of SD5 so that the c|ear-
ance between the bypass gate [3| and the bypass
transfer p|ate [4| gets to the standard va|ue when
SD5 turns OFF.
Standard va|ue: A = 3.2 0.5 mm
11. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a04df2c002ca
[5] [4] [4]
[2] [1] [3]
a04df2c003ca
[1]
[2]
15jkf3c005na
A
=
3
.
2



0
.
5
m
m
[5]
[2]
[1]
[4]
[3]
4. MEOHANlOA| ADJSTMENT
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4.2 Sh|ft pos|t|on adjustment
Oonduct th|s adjustment when the sh|ft amount of the paper ex|ted to the ma|n tray |s not w|th|n a standard
va|ue (30 mm}.
A. Procedure
1. Remove the fo||ow|ng parts.
Remove the upper cover /1 (See P.19}
pper cover /2 (See P.19}
2. Turn ON the ma|n body. And then enter the serv-
|ce mode and se|ect [State Oonf|rmat|on|- [l/O
Oheck Mode|. Perform the output code 72-03 :
Sh|ft ro||er motor (M2} (home pos|t|on search}.
3. Turn OFF the ma|n body.
4. Both |n the home pos|t|on and the sh|ft pos|t|on,
check to see |f the edge of the actuator [5| of the
s||de gear [4| |s |n the notch [3| of the s||de stay [2|
of the sh|ft un|t [1|.
When the edge of the actuator |s |n the notch of
the s||de stay, perform the fo||ow|ng adjustment.
5. |oosen the screw [2| on the mount|ng p|ate [4| of
the sh|ft ro||er home sensor (PS18} [1|, and then
adjust the pos|t|on of the mount|ng p|ate [4| by
referr|ng to the mark|ngs [3|.
6. After comp|et|ng the adjustment, t|ghten the
screw [2|.
7. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[1] [2]
[4] [4] [5] [3]
15jkf3c006na
[1] [4] [2] [3]
15jkf3c007na
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4.3 Adjust|ng the paper ex|t so|eno|d
Oonduct th|s adjustment when the paper ex|ted to the ma|n tray |s m|sa||gned.
A. Procedure
1. Remove the fo||ow|ng parts.
Remove the upper cover /1 (See P.19}
pper cover /2 (See P.19}
Rear cover (See P.20}
2. Turn ON the ma|n body. And then enter the serv-
|ce mode and se|ect [State Oonf|rmat|on|- [l/O
Oheck Mode|. Perform the output code 72-45 :
Paper ex|t open|ng so|eno|d (SD4}.
3. Turn OFF the ma|n body.
4. Oheck to see |f the c|earance between the p|unger
[2| of the so|eno|d and the stopper [3| of the
mount|ng p|ate |s w|th|n a standard va|ue when
SD4 [1| turns OFF.
Standard va|ue: A = 6.5 0.5 mm
When the va|ue |s not w|th|n the standard va|ue,
perform the fo||ow|ng adjustment.
5. Remove 2 screws [1| from the so|eno|d mount|ng
p|ate [3|, and then remove the so|eno|d [2| w|th
the mount|ng p|ate [3|.
15jkf3c008na
A=6.5 0.5mm
[1]
[2]
[3]
15jkf3c009na
[1]
[3]
[2]
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6. |oosen 2 screws [1| on the so|eno|d, and then
adjust the pos|t|on of the so|eno|d [2| and t|ghten
the screws.
Standard va|ue: A = 6.5 0.5 mm
15jkf3c010na
[2]
[1]
A=6.5 0.5mm
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7. Re|nsta|| the so|eno|d and the mount|ng p|ate [1|,
and then |nsta|| the so|eno|d mount|ng p|ate at the
pos|t|on where the paper ex|t gu|de [2| contacts
w|th the stopper (rubber} [4| of the paper ex|t
gu|de stay [3| w|th 2 screws [5|.
Note
There shou|d be more than 1 mm of step
between the paper ex|t gu|de [2] and the
paper gu|de stay [3].
8. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
15jkf3c011na
[1]
[5]
[4]
[3]
[2]
[2] [4]
[3] [2]
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4.4 Adjust|ng the mount|ng pos|t|on of the paper ex|t arm
Oonduct th|s adjustment when there |s prob|em w|th the paper ex|t dur|ng the stap||ng operat|on.
A. Procedure
1. Open the front door, and then pu|| out the stacker
un|t.
2. Rotate the be|t detect|on gear to a||gn the edge of
the actuator [2| of the be|t detect|on gear [1| w|th
the notch [3| of the pane| /Rr.
3. Oheck to see |f the paper ex|t arm [1| |s w|th|n the
extent |n the |||ustrat|on [2|.
When the pos|t|on |s not w|th|n the standard
extent, perform the fo||ow|ng adjustment.
4. Remove 2 screws from the ra|| stopper, and then
pu|| out the stacker un|t further. (See P.35}
Note
Be sure to p|ace a support under the stacker
un|t to prevent FS from fa|||ng down.
15jkf3c012na
[3]
[1]
[2]
[1] [2]
15jmf3c001na
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5. Remove the screw [2| from the be|t detect|on gear
[1| and adjust the pos|t|on of the paper ex|t arm to
the standard pos|t|on, and then adjust the pos|t|on
of the be|t detect|on gear [1| to the pos|t|on |n step
2 and secure |t.
6. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
15jkf3c014na
[1]
[2]
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4.5 Adjust|ng the mount|ng pos|t|on of the a||gnment p|ate /Up
Oonduct th|s adjustment when there |s m|sa||gnment |n the f|at-stap|ed paper bund|e.
A. Procedure
1. Turn ON the ma|n body, and then turn OFF the
ma|n body after the FS |n|t|a| operat|on.
2. Open the front door, and then pu|| out the stacker
un|t.
3. Remove 2 screws from the ra|| stopper, and then
pu|| out the stacker un|t further. (See P.35}
Note
Be sure to p|ace a support under the stacker
un|t to prevent FS from fa|||ng down.
4. Oheck to see |f the actuator [2| of the a||gnment
p|ate home sensor /p (PS8} [2| |s a||gned w|th
the home pos|t|on.
5. Oheck to see |f the d|stance A between the a||gn-
ment p|ates /p [1| |s w|th|n a standard va|ue.
Standard va|ue: A = 340.6 mm (|ns|de to
|ns|de}
When the va|ue |s not w|th|n the standard va|ue,
perform the fo||ow|ng adjustment.
15jmf3c002na
[1]
[2]
15jmf3c003na
[1]
A=340.6 mm
+0
-0.5
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6. |oosen 2 screws [1| and adjust the a||gnment
p|ate /pRr [2| w|th the |ong center mark|ng of the
mark|ng ||nes [3|, and then adjust the pos|t|on of
the a||gnment p|ate /pFr [4| by referr|ng the back
s|de to make the d|stance be the standard va|ue.
15jmf3c004na
[1] [3]
[2]
[1] [2] [4]
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4.6 Adjust|ng the mount|ng pos|t|on of the a||gnment p|ate /Lw
Oonduct th|s adjustment when there |s m|sa||gnment |n the sadd|e st|tched paper bund|e.
A. Procedure
1. Oheck to see |f "4.5 Adjust|ng the mount|ng pos|-
t|on of the a||gnment p|ate /p" has been com-
p|eted.
2. Turn ON the ma|n body. And then enter the serv-
|ce mode and se|ect [State Oonf|rmat|on|- [l/O
Oheck Mode|. Perform the output code 72-41 :
Sadd|e st|tch|ng stopper motor (M18} (home pos|-
t|on search}.
3. Turn OFF the ma|n body.
4. Open the front door, and then pu|| out the stacker
un|t.
5. Remove 2 screws from the ra|| stopper, and then
pu|| out the stacker un|t further. (See P.35}
Note
Be sure to p|ace a support under the stacker
un|t to prevent FS from fa|||ng down.
6. Remove the stap|er un|t cover. (See P.11}
7. Oheck to see |f the actuator of the a||gnment p|ate
home sensor /p (PS8} |s a||gned w|th the home
pos|t|on.
8. Oheck to see |f the actuator [3| of the a||gnment
p|ate home sensor (PS24} [2| for the a||gnment
p|ate /|w [1| |s a||gned w|th the home pos|t|on.
9. Set the paper that |s |arger than A4S |n the
stacker sect|on, and then make the a||gnment
p|ate /pRr [1| and the a||gnment p|ate /|wRr [2|
contact w|th the paper [3| and check to see |f the
they are a||gned. A|so, check to see |f the d|stance
A between the a||gnment p|ate /|wRr [2| and the
a||gnment p|ate /|wFr [4| |s w|th|n a standard
va|ue.
Standard va|ue: A = 340.6 mm (|ns|de to
|ns|de}
When the va|ue |s not w|th|n the standard va|ue,
perform the fo||ow|ng adjustment.
15jmf3c005na
[1]
[2]
[3]
15jmf3c006na
[3]
[1]
[2] [4]
A=340.6 mm
+0
-0.5
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Note
When sett|ng paper |n the stacker, be sure to
press the f|at-stap||ng stopper re|ease |ever
[2] w|th your f|nger to avo|d the paper |s
p|aced on the f|at-stap||ng stopper [1].
10. |oosen the screw [1| and adjust the pos|t|on of
the a||gnment p|ate /|w [2| to make the d|stance
be the standard va|ue.
[1] [2] 15jmf3c007na
15jmf3c008na
[1]
[2]
[1]
[2]
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4.7 Stap|e pos|t|on adjustment (f|at-stap||ng|
Oonduct th|s adjustment when the stap|e pos|t|on |s not w|th|n the standard va|ue.
Note
Be sure not to move the stap|er un|t |n the hor|zonta| d|rect|on by hand. Otherw|se, |t may cause
the be|t and gear tooth sk|pp|ng.
A. Procedure
1. Perform the stap||ng operat|on and check to see |f
the stap|e pos|t|on |s w|th|n the standard va|ue.
The standard va|ue |n the 1 stap|e/one-cor-
ner stap||ng at rear [1|: A = 8.5 3 mm
The standard va|ue |n the 1 stap|e/front [2|:
B = 8.5 3 mm
The standard va|ue |n the f|at-stap||ng [3|:
O = 8.5 3 mm
(ln the f|at-stap||ng, the edge of the paper and
the ||ne connect|ng 2 stap|es [4| shou|d be |n
para||e|.}
Oonduct the fo||ow|ng adjustment when the va|ue
|s not w|th|n the standard va|ue or when they are
not |n para||e|.
15jmf3c009na
[1] [2]
[3]
[4]
A=8.5 3mm
B=8.5 3mm
C=8.5 3mm
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2. Turn ON the ma|n body. And then enter the serv-
|ce mode and se|ect [State Oonf|rmat|on|- [l/O
Oheck Mode|. Perform the output code 72-32 :
Stap|er movement motor (M11} (A4,1-stap||ng
pos|t|on}. Then turn OFF the ma|n body.
3. Open the front door, and then pu|| out the stacker
un|t.
4. Remove 2 screws from the ra|| stopper, and then
pu|| out the stacker un|t further. (See P.35}
NOTE
Be sure to p|ace a support under the stacker
un|t to prevent FS from fa|||ng down.
5. Remove the stap|er un|t cover.
6. |oosen 2 adjust|ng screws [1| on the f|at-stap||ng
stopper /Fr and 2 adjust|ng screw [2| on the f|at-
stap||ng stopper /Rr, and then adjust the pos|t|ons
of the f|at-stap||ng stoppers /Fr and /Rr by refer-
r|ng to the mark|ngs [3| and [4|.
7. Perform the stap||ng operat|on and check to see |f
the stap|e pos|t|on |s w|th|n the standard va|ue.
[1]
[3]
[2]
[4]
15jmf3c010na
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4.8 Stap|e pos|t|on adjustment (f|at-stap||ng|
Oonduct th|s adjustment when the edge of the paper and the stap|e pos|t|ons are not |n para||e| at the sadd|e
st|tch|ng.
A. Procedure
Note
Be sure not to move the stap|er un|t |n the hor|zonta| d|rect|on by hand. Otherw|se, |t may cause
the be|t and gear tooth sk|pp|ng.
1. Oheck to see |f the edge of the paper and the ||ne
[2| connect|ng 2 stap|es [1| shou|d be |n para||e| [3|
and the m|sa||gnment | |s w|th|n the standard
va|ue.
Standard va|ue: m|sa||gnment | = 1 mm or |ess
When the m|sa||gnment |s not w|th|n the standard
va|ue, perform the fo||ow|ng adjustment.
15jmf3c011na
L
[1]
[2]
[3]
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2. Oheck to see |f "4.5 Adjust|ng the mount|ng pos|-
t|on of the a||gnment p|ate /p" and "4.6 Adjust|ng
the mount|ng pos|t|on of the a||gnment p|ate /|w"
have been comp|eted.
3. Open the front door, and then pu|| out the stacker
un|t.
4. Remove 2 screws from the ra|| stopper, and then
pu|| out the stacker un|t further. (See P.35}
Note
Be sure to p|ace a support under the stacker
un|t to prevent FS from fa|||ng down.
5. Remove the stap|er un|t cover.
6. |oosen 3 screws [2| on the a||gnment p|ate /|w
[1|.
7. Adjust the pos|t|on of the a||gnment p|ate /|w to
the front and the rear |f [4| and [5| are the cases
respect|ve|y.
8. T|ghten the 3 screws, and then perform the sta-
p||ng operat|on and check to see |f the sadd|e
st|tch|ng pos|t|on |s w|th|n the standard va|ue.
15jmf3c012na
[2]
[4]
[3]
[5]
[1]
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4.9 Stap|er vert|ca| pos|t|on adjustment
Oonduct th|s adjustment when there |s a prob|em |n c||nch|ng of the stap|er.
Note
Be sure not to move the stap|er un|t |n the hor|zonta| d|rect|on by hand. Otherw|se, |t may cause
the be|t and gear tooth sk|pp|ng.
A. Procedure
1. Perform the stap||ng operat|on and check to see |f
there |s one of the fo||ow|ng c||nch|ng prob|ems.
There |s the buck|ng [1| of the stap|e.
The f|oat|ng of the stap|e |s more than the
standard va|ue (| = 1 mm}.
The bend|ng he|ght of the stap|e |s more than
the standard va|ue (| = 0.7 mm}.
Oonduct the fo||ow|ng adjustment when one of
the cond|t|ons |s met.
2. Turn ON the ma|n body. And then enter the serv-
|ce mode and se|ect [State Oonf|rmat|on|- [l/O
Oheck Mode|. Perform the output code 72-32.
Then move the stap|er un|t to the pos|t|on for A4
and 1 stap|e |n the serv|ce mode, and then turn
OFF the ma|n body.
3. Open the front door, and then pu|| out the stacker
un|t.
4. Remove 2 screws from the ra|| stopper, and then
pu|| out the stacker un|t further. (See P.35}
Note
Be sure to p|ace a support under the stacker
un|t to prevent FS from fa|||ng down.
5. Remove the stap|er un|t cover.
6. Remove the cartr|dge.
7. Remove the f|at-stap||ng stopper re|ease un|ts /Fr
and /Rr. (See P.12}
8. Remove 4 screws [3| from each of the c||ncher /Fr
[1| and the c||ncher /Rr [2|.
15jmf3c014na
[1]
[2]
[3]
L=1mm
L=0.7mm
L
L
[3] [3]
[1] [2]
15jmf3c015na
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9. lnsta|| the stap|er pos|t|on|ng j|g [1| onto the car-
tr|dge sett|ng sect|on.
15jmf3c016na
[1]
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10. Rotate the gears [1| of the stap|ers downward and
adjust the c||nchers to the pos|t|ons where 2 p|ns
[2| of the stap|er pos|t|on|ng j|gs are |nserted |nto
the pos|t|on|ng ho|es [4| of the c||nchers [3|, and
then rotate the gears [1| downward further to fu||y
|nsert the p|ns |nto the pos|t|on|ng ho|es.
Note
Be sure to rotate the gears of the stap|ers
carefu||y because the p|ns of the stap|er pos|-
t|on|ng j|gs may be c|ogged |f they are
|nserted forced|y.
11. T|ghten 4 screws on each c||nchers. (See step 8.}
12. Rotate the gears of the stap|ers upward to pu|| out
the p|ns of the j|g from the pos|t|on|ng ho|es of the
c||nchers, and then ||ft up and remove the j|g.
13. Rep|ace the cartr|dge.
14. Oheck the stap||ng operat|on.
[4]
[2]
[1] [3]
15jmf3c017na
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4.10 Fo|d|ng stopper t||t adjustment
Oonduct th|s adjustment when there |s m|sa||gnment |n the edges of the fo|d paper.
Note
Be sure not to move the stap|er un|t |n the
hor|zonta| d|rect|on by hand. Otherw|se, |t
may cause the be|t and gear tooth sk|pp|ng.
Never |oosen the screw [1] of the fo|d|ng
stopper. It |s proh|b|ted to be removed.
For ease of understand, the pos|t|on of the
fo|d|ng stopper |s shown |ower than the
actua| pos|t|on |n the |||ustrat|on.
A. Procedure
1. Perform the fo|d|ng operat|on on A3 paper and
check to see |f the m|sa||gnment |s w|th|n the
standard va|ue.
Standard va|ue: A = 1 mm or |ess
When the m|sa||gnment |s not w|th|n the standard
va|ue, perform the fo||ow|ng adjustment.
15jmf3c018na
[1]
15jmf3c019na
A
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2. Open the front door, and then pu|| out the stacker
un|t.
3. Remove 2 screws from the ra|| stopper, and then
pu|| out the stacker un|t further. (See P.35}
Note
Be sure to p|ace a support under the stacker
un|t to prevent FS from fa|||ng down.
4. Remove the stap|er un|t cover.
5. |oosen 5 screws [2| on the fo|d|ng stopper [1|,
and then adjust the t||t of the fo|d|ng stopper by
referr|ng to the mark|ngs [3|.
Note
Never |oosen the screw [4] of the fo|d|ng
stopper. It |s proh|b|ted to be removed.
For ease of understand, the pos|t|on of the
fo|d|ng stopper |s shown |ower than the
actua| pos|t|on |n the |||ustrat|on.
6. T|ghten 5 screws [2|, and then perform the fo|d|ng
operat|on and check to see |f the m|sa||gnment |s
w|th|n the standard va|ue.
15jmf3c020na
[1]
[3]
[2]
[4]
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4.11 Adjust|ng the fo|d|ng pressure
Oonduct th|s adjustment |f you want to change the power of the pressure of the fo|d|ng ro||er.
A. Procedure
1. Remove the rear cover. (See P.20}
2. Open the front door.
3. Remove the stacker un|t cover. (See P.29}
4. Ohange the mount|ng pos|t|on of the each 2 pres-
sure spr|ngs [3| at both the front [1| and the rear
[2|.
The fo|d|ng pressure |s:
A: weak B: norma| O: strong
Note
Hook the 4 pressure spr|ngs [3] on the hook
ho|es of the same mark.
15jmf3c021na
A
B
C
C
B
A
[3]
[3]
[1]
[2]
C
A
A
B
C
B
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4.12 Adjust|ng the tr|-fo|d|ng pos|t|on
Oonduct th|s adjustment when the 1st fo|d|ng pos|t|on or the 2nd fo|d|ng pos|t|on |s not w|th|n the standard
va|ue.
A. Procedure
1. Oheck to see |f "4.10 Fo|d|ng stopper t||t adjust-
ment" has been comp|eted.
2. Perform the tr|-fo|d|ng operat|on and check to see
|f the tr|-fo|d|ng pos|t|ons are w|th|n the standard
va|ues.
When the tr|-fo|d|ng pos|t|ons are not w|th|n the
standard va|ues, perform the fo||ow|ng adjust-
ment.
3. Turn ON the ma|n body, adjust the 1st fo|d|ng
pos|t|on (standard a} w|th the "Try-fo|d|ng pos|t|on
adjustment" of "FNS adjustment" |n the serv|ce
mode, and then perform the tr|-fo|d|ng operat|on.
4. lf the 1st fo|d|ng pos|t|on a |s w|th|n the standard,
open the front door, and then pu|| out the stacker
un|t.
5. Open the tr|-fo|d|ng gu|de p|ate [1| and |oosen 2
screws [2| from the tr|-fo|d|ng stopper, and then
adjust the pos|t|ons of the tr|-fo|d|ng stoppers [4|
by referr|ng to the mark|ngs [3|.
6. T|ghten 2 screws [2|, and then perform the tr|-
fo|d|ng operat|on and check to see |f the 2nd fo|d-
|ng pos|t|on b |s w|th|n the standard.
Fo|d|ng
pos|t|on
Standard va|ue Standard
A4S 8
1
/2 x 11S
a 95 mm 89 mm 2 mm
b 101 mm 95 mm 2 mm
c 101 mm 95 mm 2 mm
15jmf3c022na
a
b
c
15jmf3c023na
[1]
[2]
[4]
[2]
[3]
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B|ank page
SERVICE MANUAL
2006.09
Ver. 1.0
PI-502
Field Service
Revision history
AIter publication oI this service manual, the parts and mechanism may be subject to change Ior improve-
ment oI their perIormance.
ThereIore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, show to the leIt oI the revised section.
A number within represents the number oI times the revision has been made.
To indicate clearly a section revised, show in the lower outside section oI the corresponding
page.
A number within represents the number oI times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks Ior Ver. 3.0 only are shown with those Ior Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks Ior Ver. 2.0 are leIt as they are.
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PI-502
OUTLINE
1. PRODOT SPEOlFlOATlONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
MAINTENANCE
2. PERlODlO OHEOK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1 Procedure for the ma|ntenance of the paper feed sect|on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1.1 Rep|ac|ng the p|ck-up ro||er /p and the paper feed ro||er /p . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1.2 Rep|ac|ng the p|ck-up ro||er /|w and the paper feed ro||er /|w. . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1.3 Rep|ac|ng the separat|on ro||er /p and the torque ||m|ter /p . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1.4 Rep|ac|ng the separat|on ro||er /|w and the torque ||m|ter /|w . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3. OTHER PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1 ||st of parts to be d|sassemb|ed and assemb|ed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.2 Remova| procedure of parts to be d|sassemb|ed and assemb|ed . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.2.1 Remov|ng/re|nsta|||ng the top cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.2.2 Remov|ng/re|nsta|||ng the rear cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.2.3 Remov|ng/re|nsta|||ng the operat|on pane| cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
ADJUSTMENT/SETTING
4. MEOHANlOA| ADJSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.1 Pl t||t adjustment (w|th PK |nsta||ed} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
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1. PRODOT SPEOlFlOATlONS
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OUTLINE
1. PRODUCT SPECIFICATIONS
A. Type
B. Funct|ons
C. Type of paper
Type Torque ||m|ter separat|on type seat feed|ng dev|ce
Auto sheet feed|ng (on||ne
operat|on}
Feeds the sheet to FS automat|ca||y under the |nstruct|on from the ma|n body.
Manua| sheet feed|ng
(off||ne operat|on}
Feeds the sheet to FS under the |nstruct|on from the operat|on pane| of Pl.
You can se|ect the fo||ow|ng 5 post process|ng modes:
1 stap|e/back mode
2 stap|es (f|at-stap||ng} mode
Punch mode (when PK-512/513 |s |nsta||ed on FS}
Sadd|e st|tch|ng mode
Tr|-fo|d|ng mode
Note
The tray /Lw on|y supports the manua| sheet feed|ng.
Paper s|ze Tray /p A4, A4S, B5, B5S, A5
8
1
/2 x 11, 8
1
/2 x 11S, 5
1
/2 x 8
1
/2
16K, 16KS
Oustom paper (Max.216 x 297 mm, Mln. 182 x 139 mm}
Tray /|w A3, B4, SRA4S, A4, A4S, B5, B5S, A5
12 x 18, 11 x 17, 8
1
/2 x 14, 8
1
/2 x 11, 8
1
/2 x 11S, 5
1
/2 x 8
1
/2
8
1
/2 x 13, 8
1
/4 x 13, 8
1
/8 x 13
1
/4, 8 x 13
8K, 16K, 16KS
Oustom paper (Max.314 x 458 mm, Mln. 182 x 139 mm}
Paper type P|a|n paper, recyc|e paper, co|or paper, spec|a| paper, coated paper, h|gh-qua||ty paper
Paper we|ght 50 to 200 g/m
2
Oapac|ty Tray /p, /|w 200 sheets (80 g/m
2
} or 30 mm or |ess |n he|ght
Paper cur||ng
a Our||ng: 10 mm or |ess
[1| 5 papers
[1]
a
15jft1c001na
1. PRODOT SPEOlFlOATlONS
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D. Ma|ntenance
E. Mach|ne data
F. Operat|ng env|ronment
Note
The |nformat|on here|n may be subject to change for |mprovement w|thout not|ce.

Ma|ntenance Same as the ma|n body.


Mach|ne serv|ce ||fe Same as the ma|n body.
Power source 24/5v DO (supp||ed from the ma|n body}
Max|mum power consump-
t|on
30W or |ess
D|mens|ons 511 (W} x 620 (D} x 220 (H} mm
We|ght Approx. 10.5 kg
Temperature 10 to 30O
Hum|d|ty 10 to 80% RH (w|th no condensat|on}
2. PERlODlO OHEOK
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2. PERIODIC CHECK
2.1 Procedure for the ma|ntenance of the paper feed sect|on
Caut|on:
Be sure to unp|ug the power cord of the ma|n body from the power out|et.
2.1.1 Rep|ac|ng the p|ck-up ro||er /Up and the paper feed ro||er /Up
A. Per|od|ca||y rep|aced parts/cyc|e
P|ck-up ro||er /p: Every 1,000,000 pr|nts (actua| rep|acement cyc|e: every 200,000 pr|nts}
Paper feed ro||er /p: Every 600,000 pr|nts (actua| rep|acement cyc|e: every 100,000 pr|nts}
B. Procedure
1. Remove the top cover (See P.9}
2. Remove 2 O-c||ps [1|, and then s||de the bear|ngs
[2| at the both s|des and remove the paper feed
ro||er assy /p [3|.
15jff2c001na
[2]
[1]
[1]
[2]
[3]
2. PERlODlO OHEOK
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3. Remove the bear|ng [1| and then remove the
actuator [2|.
4. Remove 2 O-r|ngs [1|, and remove 2 bear|ngs [2|.
5. Remove the O-c||p [1|.
6. S||de 2 ro||er shafts [2| to the arrow-marked d|rec-
t|on to remove the p|ck-up ro||er /p [3| and the
paper feed ro||er /p [4|.
Note
Re|nsta|||ng the p|ck-up ro||er and the paper
feed ro||er w|th the b|ue faces of the one-way
c|utches of the p|ck-up ro||er and the paper
feed ro||er face to the front.
a04hf2c001ca
[1]
[2]
a04hf2c002ca
[1]
[2]
a04hf2c003ca [1]
[4]
[2]
[3]
2. PERlODlO OHEOK
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7. Remove the p|ck-up ro||er [1| and the paper feed
ro||er [2| from the one-way c|utches [3| and [4|.
Note
When re|nsta|||ng the p|ck-up ro||er [1], be
sure to |nsert |ts cutout [5] over the protrus|on
[6] of the one-way c|utch [3].
When re|nsta|||ng the paper feed ro||er [2], be
sure to |nsert |ts cutout [7] over the protrus|on
[8] of the one-way c|utch [4].
8. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a04hf2c004ca [6]
[8]
[4]
[7]
[3]
[1] [2] [5]
2. PERlODlO OHEOK
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2.1.2 Rep|ac|ng the p|ck-up ro||er /Lw and the paper feed ro||er /Lw
A. Per|od|ca||y rep|aced parts/cyc|e
P|ck-up ro||er /|w: Every 1,000,000 pr|nts (actua| rep|acement cyc|e: every 200,000 pr|nts}
Paper feed ro||er /|w: Every 600,000 pr|nts (actua| rep|acement cyc|e: every 100,000 pr|nts}
B. Procedure
1. Pu|| the re|ease |ever [1| and open the top door [2|.
2. Perform the steps 2 to 7 |n "2.1.1 Rep|ac|ng the
p|ck-up ro||er /p and the paper feed ro||er /p."
3. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
2.1.3 Rep|ac|ng the separat|on ro||er /Up and the torque ||m|ter /Up
A. Per|od|ca||y rep|aced parts/cyc|e
Separat|on ro||er /p: Every 600,000 pr|nts (actua| rep|acement cyc|e: every 100,000 pr|nts}
Torque ||m|ter /p: Every 3,000,000 pr|nts (actua| rep|acement cyc|e: every 600,000 pr|nts}
B. Procedure
1. Remove the top cover (See P.9}
2. Remove 2 O-c||ps [1|, and then s||de the bear|ngs
[2| at the both s|des and remove the paper feed
ro||er assy /p [3|.
[1] [2]
15jff2c004na
15jff2c005na
[2]
[1]
[1]
[2]
[3]
2. PERlODlO OHEOK
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3. Re|ease hooks [1| at the both s|des, and then ||ft
up and remove the separat|on ro||er assy /p [2|.
4. Remove the O-c||p [1| from the separat|on ro||er
assy /p, and then remove the separat|on ro||er /
p [2| and the torque ||m|ter /p [3|.
5. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
Note
Insta|| the separat|on ro||er w|th 2 notches [4]
face to the front and be a||gned w|th the
prong [5].
2.1.4 Rep|ac|ng the separat|on ro||er /Lw and the torque ||m|ter /Lw
A. Per|od|ca||y rep|aced parts/cyc|e
Separat|on ro||er /|w: Every 600,000 pr|nts (actua| rep|acement cyc|e: every 100,000 pr|nts}
Torque ||m|ter /|w: Every 3,000,000 pr|nts (actua| rep|acement cyc|e: every 600,000 pr|nts}
B. Procedure
1. Pu|| the re|ease |ever [1| and open the top door [2|.
2. Perform the steps 2, 3, and 4 |n "2.1.3 Rep|ac|ng
the separat|on ro||er /p and the torque ||m|ter /
p."
3. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
15jff2c006na
[2]
[1]
15jff2c007na
[1] [2]
[4]
[5]
[3]
[1] [2]
15jff2c008na
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3. OTHER PARTS
3.1 L|st of parts to be d|sassemb|ed and assemb|ed
No. Sect|on Part name Page referred to
1 Oover Top cover P.9
2 Rear cover P.9
3 Operat|on pane| cover P.10
3. OTHER PARTS
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3.2 Remova| procedure of parts to be d|sassemb|ed and assemb|ed
Caut|on:
Be sure to unp|ug the power cord of the ma|n body from the power out|et.
3.2.1 Remov|ng/re|nsta|||ng the top cover
A. Procedure
1. Remove the cap [2| of the top cover [1|.
2. Remove 4 screws [3|, and then remove the top
cover [1|.
3. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
3.2.2 Remov|ng/re|nsta|||ng the rear cover
A. Procedure
1. Remove the top cover (See P.9}
2. Remove the screw [1|, and then remove the con-
nector cover [2|.
3. Remove 3 screws [3|, and then remove the rear
cover [4|.
4. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[3]
[2]
[1]
15jff2c009na
[2]
[1]
[3]
[4]
[3]
15jff2c010na
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3.2.3 Remov|ng/re|nsta|||ng the operat|on pane| cover
A. Procedure
1. Remove the top cover (See P.9}
2. Remove 2 screws [1| and d|sconnect the connec-
tor [2|, and then remove the operat|on pane|
assemb|y [3|.
3. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
15jff2c011na
[3]
[2] [1]
4. MEOHANlOA| ADJSTMENT
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ADJUSTMENT/SETTING
4. MECHANICAL ADJUSTMENT
4.1 PI t||t adjustment (w|th PK |nsta||ed|
Oonduct th|s adjustment |f the edge of the paper and the punch ho|e pos|t|on of the paper fed from Pl |s not |n
para||e|.
A. Procedure
1. Set 3 sheets of paper |n the tray of the Pl, and
then feed them |n the punch mode as samp|es.
2. Fo|d the sheets |n ha|f and check the t||t of the
punch ho|es.
[1|: The front |s w|der
[2|: The back |s w|der
3. Open the front door of FS, and then |oosen the
screw [2| of the gu|de p|ate [1|.
4. Adjust the gu|de p|ate [1| |n accordance w|th the
m|sa||gnment of the punch ho|es by referr|ng to
the mark|ngs [3|.
The back |s w|der: Move to [4|
The front |s w|der: Move to [5|
5. T|ghten the screw [2|.
6. Repeat step 1 to 5 unt|| the t||t of the punch ho|es
|s corrected.
15jff3c004na
[1] [2]
[1]
[2]
[3]
[4] [5]
15jff3c005na
4. MEOHANlOA| ADJSTMENT
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SERVICE MANUAL
2006.09
Ver. 1.0
PK-512/513
Field Service
Revision history
AIter publication oI this service manual, the parts and mechanism may be subject to change Ior
improvement oI their perIormance.
ThereIore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, show to the leIt oI the revised section.
A number within represents the number oI times the revision has been made.
To indicate clearly a section revised, show in the lower outside section oI the correspond-
ing page.
A number within represents the number oI times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks Ior Ver. 3.0 only are shown with those Ior Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks Ior Ver. 2.0 are leIt as they are.
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F|e|d Serv|ce ver1.0 Sep.2006
CONTENTS
PK-512/513
OUTLINE
1. PRODOT SPEOlFlOATlONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
MAINTENANCE
2. PERlODlO OHEOK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1 Ma|ntenance procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3. OTHERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3.1 ltems not a||owed to be d|sassemb|ed and adjusted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3.2 ||st of parts to be d|sassemb|ed and assemb|ed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.3 Remova| procedure of parts to be d|sassemb|ed and assemb|ed . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.3.1 Remov|ng/re|nsta|||ng the punch un|t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
ADJUSTMENT/SETTING
4. MEOHANlOA| ADJSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.1 Punch ho|e pos|t|on t||t adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
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OUTLINE
1. PRODUCT SPECIFICATIONS
A. Type
B. Funct|ons
C. Type of paper
Type FS-|ntegrated type punch|ng operat|on dev|ce
Punch|ng method Stops and punches every paper
No. of ho|es PK-512: 2 ho|es/3 ho|es (|nch} or 2 ho|es/4 ho|es (metr|c}
PK-513: 4 ho|es
Ho|e d|ameter 6.5 mm (2 ho|es/4 ho|es}, 8.0 mm (3 ho|es}
Ho|e p|tch PK-512: 80 mm (2 ho|es/4 ho|es}, 108 mm (3 ho|es}
PK-513: 21, 70, 21 mm
Supported mode Punch mode, stra|ght mode
App||cab|e post process|ng
mode
Sort, group, stap|e
Paper s|ze PK-512 (2 ho|es}: A3, B4, SRA4S, A4, A4S, B5, B5S, A5, A5S
11 x 17, 8
1
/2 x 14, 8
1
/2 x 11, 8
1
/2 x 11S, 5
1
/2 x 8
1
/2S
8
1
/2 x 13, 8
1
/4 x 13, 8
1
/8 x 13
1
/4, 8 x 13
8K, 16K, 16KS
PK-512 (3 ho|es/4 ho|es}: A3, B4, A4, B5
11 x 17, 8
1
/2 x 11
8K, 16K
PK-513: A3, B4, A4, B5
App||cab|e paper P|a|n paper, h|gh qua||ty paper, co|or paper, coated paper (same as the ma|n
body}
Paper we|ght 60 to 128 g/m
2
Punch proh|b|ted paper |abe| paper, tab paper, transparency f||m, 2nd base paper, ho|ed paper, and the
other paper that may |nterfere w|th the operat|on of the punch un|t or the punch
b|ade.
Paper cur||ng
a Our||ng (10 mm or |ess}
[1| 5 sheets of paper
[1]
a
15knt1c001na
1. PRODOT SPEOlFlOATlONS
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D. Ma|ntenance
E. Mach|ne data
F. Operat|ng env|ronment
NOTE
The |nformat|on here|n may be subject to change for |mprovement w|thout not|ce.
Ma|ntenance Same as the ma|n body.
Mach|ne serv|ce ||fe Same as the ma|n body.
Power source 24/5v DO (supp|y from the ma|n body}
Max|mum power
consumpt|on
40 W or |ess
D|mens|ons 130 (W} x 470 (D} x 115 (H} mm
We|ght Approx. 3 kg
Temperature 10 to 30O
Hum|d|ty 10 to 80% RH (w|th no condensat|on}
2. PERlODlO OHEOK
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MAINTENANCE
2. PERIODIC CHECK
2.1 Ma|ntenance procedure
Per|od|ca||y rep|aced parts are not emp|oyed.
3. OTHERS
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3. OTHERS
3.1 Items not a||owed to be d|sassemb|ed and adjusted
A. Screws not a||owed to be removed
(1| Parts not a||owed to be removed
Never |oosen the fo||ow|ng screws.
(2| Reason
The spec|f|ed performance cannot be reta|ned |f the screw |s |oosen.
[1| Punch un|t [2| Screw not a||owed to be removed
[2]
[1]
15kjf2c001na
3. OTHERS
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3.2 L|st of parts to be d|sassemb|ed and assemb|ed
No. Sect|on Part name Page referred to
1 Punch un|t Punch un|t P.6
3. OTHERS
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5
1
3
3.3 Remova| procedure of parts to be d|sassemb|ed and assemb|ed
Caut|on:
Be sure to unp|ug the power cord of the ma|n body from the power out|et.
3.3.1 Remov|ng/re|nsta|||ng the punch un|t
A. Procedure
1. Remove the punch scraps box [1|.
2. Remove the screw [2|, and then remove the
punch dr|ve board cover [1|.
[1]
15kjf2c002na
[2]
[1]
15kjf2c003na
3. OTHERS
7
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3. Remove the 2 c|amps [1|.
4. D|sconnect 2 connectors [3| and the re|ay con-
nector [4| from the punch dr|ve board (PDB} [2|.
5. Remove 3 screws [2|, and then remove the punch
un|t cover [1|.
6. D|sconnect 2 connectors [2|.
7. Remove 4 screws [1|, and then remove the punch
un|t [3| from FS.
8. Re|nsta|| the above parts by fo||ow|ng the remova|
steps |n reverse.
[2]
[3]
[1]
[4]
15kjf2c004nb
[2]
[1]
15kjf2c005na
[2]
[1]
[2] [3]
[1]
15kjf2c006na
3. OTHERS
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Note
When re|nsta|||ng the punch dr|ve board
(PDB|, attach the board supports of the punch
dr|ve board (PDB| at 4 pos|t|ons [1] |n the f|g-
ure.
[1]
15kjf2c007na
4. MEOHANlOA| ADJSTMENT
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ADJUSTMENT/SETTING
4. MECHANICAL ADJUSTMENT
4.1 Punch ho|e pos|t|on t||t adjustment
Oonduct th|s adjustment |f the edge of the paper and the punch ho|e pos|t|on on the paper are not |n para||e|.
A. Procedure
1. A||gn the paper on the ma|n body tray w|th the
s|de gu|de p|ate and the rear edge gu|de p|ate,
and then check the t||t w|th the p|aten copy or the
serv|ce mode (DF |s unava||ab|e}.
2. Oonduct the paper t||t adjustment |f |t |s t||ted s|g-
n|f|cant|y.
3. Perform the punch mode pr|nt|ng for 3 sheets of
paper |n each of the s|ng|e s|ded mode and the
doub|e s|ded mode as samp|es for check|ng the
t||t of the punch ho|e pos|t|on.
4. Measure the t||t of the punch ho|e pos|t|on for the
3 sheets of paper.
T||t of the punch ho|e pos|t|on (%} = (A - B}/O

5. Open the front door of FS.
6. Remove 3 screws [2|, and then remove the punch
un|t cover [1|.
15kjf3c001na
A
B
C
[2]
[1]
15kjf3c002na
4. MEOHANlOA| ADJSTMENT
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7. |oosen 4 adjustment screws [1| on PK.
8. Move the punch un|t [3| |n accordance w|th the t||t
of the punch ho|e pos|t|on by referr|ng to the
mark|ngs [2|.
1 |ndex: 0.5%
9. T|ghten 4 adjustment screws [1|.
10. Re|nsta|| the punch un|t cover.
11. Repeat step 3 to 10 unt|| the t||t of the punch ho|e
pos|t|on |s corrected.
[1]
[3]
[1] [2]
15kjf3c003na
SERVICE MANUAL
2006.09
Ver. 2.0
SD-501
Field Service
Revision history
AIter publication oI this service manual, the parts and mechanism may be subject to change Ior
improvement oI their perIormance.
ThereIore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, show to the leIt oI the revised section.
A number within represents the number oI times the revision has been made.
To indicate clearly a section revised, show in the lower outside section oI the correspond-
ing page.
A number within represents the number oI times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks Ior Ver. 3.0 only are shown with those Ior Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks Ior Ver. 2.0 are leIt as they are.
1
1
1
1
2006/09 2.0 Revision in relation to launching oI C6500
2005/04 1.0 Issue oI the Iirst edition
Date Service manual Ver. Revision mark Descriptions oI revision
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CONTENTS
SD-501
OUTLINE
1. PRODOT SPEOlFlOATlONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
MAINTENANCE
2. PERlODlO OHEOK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1 Ma|ntenance procedure of the r|ght ang|e conveyance sect|on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1.1 Rep|ac|ng the ro||er re|ease so|eno|d /1 (SD5} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1.2 Rep|ac|ng the ro||er re|ease so|eno|d /2 (SD6} . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1.3 Rep|ac|ng the r|ght ang|e conveyance gate so|eno|d (SD2} . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.1.4 Rep|ac|ng the ro||er re|ease so|eno|d/3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.2 Ma|ntenance procedure of the sadd|e st|tch|ng sect|on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.2.1 Rep|ac|ng the stap|er assemb||es /Rt and /|t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.3 Ma|ntenance procedure or the tr|mmer sect|on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.3.1 Rep|ac|ng the tr|mmer b|ade assemb|y. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.3.2 Rep|ac|ng the tr|mmer board assemb|y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
2.3.3 Rep|ac|ng the tr|mmer b|ade motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
2.3.4 Rep|ac|ng the tr|mmer press motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
2.4 Ma|ntenance Procedure of the Bund|e Process|ng Sect|on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
2.4.1 Rep|ac|ng the bund|e press stage gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
3. OTHERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
3.1 ltems not a||owed to be d|sassemb|ed and/or adjusted. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
3.1.1 A||gnment stopper /Rr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
3.1.2 Tr|mmer press upper ||m|t stoppers /Rt and /|t and tr|mmer stoppers /Rt and /|t . . . . . . . . . . 43
3.2 ||st of parts to be d|sassemb|ed and assemb|ed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
3.3 Remova| procedure of parts to be d|sassemb|ed and assemb|ed . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
3.3.1 Remov|ng/|nsta|||ng the rear cover /|t. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
3.3.2 Remov|ng/|nsta|||ng the rear cover /Rt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
3.3.3 Remov|ng/|nsta|||ng the |eft cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3.3.4 Remov|ng/|nsta|||ng the upper cover /Fr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3.3.5 Remov|ng/|nsta|||ng the upper cover /Rr3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
3.3.6 Remov|ng/|nsta|||ng the subtray cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
3.3.7 Remov|ng/|nsta|||ng the front door /|t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
3.3.8 Remov|ng/|nsta|||ng the front door /Rt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
3.3.9 Remov|ng/|nsta|||ng the fo|d|ng un|t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
3.3.10 Pu|| out the sadd|e st|tch|ng un|t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
3.3.11 Remov|ng/|nsta|||ng the sadd|e st|tch|ng un|t. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
3.3.12 Remov|ng/|nsta|||ng the tr|mmer un|t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
3.3.13 Remov|ng/|nsta|||ng the tr|mmer padd|e assemb|y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
ADJUSTMENT/SETTING
4. MEOHANlOA| ADJSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
4.1 SD hor|zonta| adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
4.2 Fo|d|ng skew adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
4.3 Stap|e pos|t|on adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
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4.4 Note to keep |n m|nd when rep|ac|ng the board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
4.5 T||t/gap adjustment of the c||ncher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
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1. PRODOT SPEOlFlOATlONS
1
F|e|d Serv|ce ver2.0 Sep.2006
OUTLINE
1. PRODUCT SPECIFICATIONS
A. Type
B. Funct|ons
(1| Funct|ons
(2| Max|mum tray capac|ty
Type Sadd|e st|tch|ng un|t w|th fore-edge tr|mm|ng and mu|t|-fo|d|ng funct|on
Subtray ex|t Ex|ts paper to the subtray w|thout any process.
Ooup||ng ex|t Oonveys paper to the succeed|ng dev|ce w|thout any process.
Sadd|e st|tch|ng Ex|ts paper to the bund|e ex|t tray after be|ng center fo|d|ng and sadd|e st|tch-
|ng.
Sadd|e st|tch|ng w|th tr|m-
m|ng
Ex|ts to the bund|e ex|t tray after be|ng center fo|d|ng, sadd|e st|tch|ng, and
tr|mm|ng processes.
Mu|t| center fo|d|ng Ex|ts to the bund|e ex|t tray after be|ng center fo|d|ng on one or more sheets of
paper.
Mu|t| |etter fo|d|ng Ex|ts to the tr|-fo|d|ng tray after be|ng |etter fo|d|ng process on one or more
sheets of paper.
Subtray 200 sheets
Bund|e ex|t tray Oenter fo|d|ng/
tr|mm|ng
sheet set
2 to 10 More than 50
11 to 20 More than 30
21 to 40 More than 20
41 to 50 More than 15
Mu|t| center fo|d|ng 30 sets
Tr|-fo|d|ng ex|t tray Mu|t| |etter fo|d|ng 20 sets
1. PRODOT SPEOlFlOATlONS
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C. Type of paper
(1| Coup||ng/subtray mode
Paper s|ze SRA3*
2
, A3, B4, SRA4*
2
, SRA4S*
2
, A4, A4S, B5, B5S, A5,
A5S*
2
, B6S*
2
, A6S*
2
13 x 19*
2
, 12 x 18, 11 x 17, 8
1
/2 x 14, 8
1
/2 x 11, 8
1
/2 x 11S,
5
1
/2 x 8
1
/2
*1
, 5
1
/2 x 8
1
/2S*
2
8
1
/2 x 13, 8
1
/4 x 13, 8
1
/8 x 13
1
/4, 8 x 13
8K*
3
, 16K*
3
, 16KS*
3
Tab paper*
4
: A3, B4, A4, A4S, B5, B5S, 11 x 17, 8
1
/2 x 11,
8
1
/2 x 11S, custom s|ze (Max. 324 x 460 mm,
M|n. 182 x 140 mm}
Oustom paper : 1050 (Max. 324 x 460 mm, M|n. 182 x 140 mm},
O6500 (Max. 330 x 487 mm, M|n. 100 x 148 mm}
W|de paper*
1
: A3, B4, A4, A4S, B5, B5S, A5, 12 x 18, 11 x 17,
8
1
/2 x 11, 8
1
/2 x 11S, 5
1
/2 x 8
1
/2,
s|ze entry : (Max. 324 x 460 mm}
*1 1050 on|y *2 O6500 on|y
*3 O6500: supported |n a|| the dest|nat|ons.
1050: on|y supported |n Ta|wan and Oh|na.
*4 O6500: on|y A4 and 8
1
/2 x11. Operat|on of paper ex|t w|th tab area at the
tra|| edge s|de |s not assured.
Paper we|ght 50 to 300 g/m
2
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1. PRODOT SPEOlFlOATlONS
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1
(2| Sadd|e st|tch|ng mode
Paper s|ze SRA3*
2
, A3, B4, SRA4S*
2
, A4S, B5S
12 x 18, 11 x 17, 8
1
/2 x 14, 8
1
/2 x 11S
8
1
/2 x 13, 8
1
/4 x 13, 8
1
/8 x 13
1
/4, 8 x 13
8K*
3
, 16K*
3
Oustom paper : Max. 324 x 460 mm, M|n. 182 x 257mm
W|de paper*
1
: A3, B4, A4S, B5S, 12 x 18, 11 x 17, 8
1
/2 x 11S,
s|ze entry: (Max. 324 x 460 mm}
*1 1050 on|y *2 O6500 on|y
*3 O6500: supported |n a|| the dest|nat|ons.
1050: on|y supported |n Ta|wan and Oh|na.
Paper we|ght 50 to 244g/m
2
Max|mum sadd|e
st|tch|ng sheets
P|a|n paper and
coated paper:
Paper we|ght Number of the sheets
P|a|n paper Ooated paper/
Oo|or copy paper
*
1
50 to 81 g/m
2
50
*
2 30
*
2
82 to 91 g/m
2
30
*
2 15
*
2
92 to 130 g/m
2
20
*
2 10
*
2
131 to 161 g/m
2
15
*
2 5
*
2
162 to 209 g/m
2
10 -
210 to 244 g/m
2
5 -
*1 O6500 on|y
*
2 One sheet can be sw|tched to a th|ck paper (200 g/m
2
}
Stap|e pos|t|on Oan be automat|ca||y changed (90 to 165 mm} |n accordance w|th paper s|ze.
[1| = [Paper s|ze| /2 2 mm
[2| = [Paper s|ze| /4 2 mm
[1]
[2]
15ant1c006na
1. PRODOT SPEOlFlOATlONS
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Fo|d|ng he|ght
Fo|d|ng sheets [1| Fo|d|ng he|ght
A3
12 x 18
11 x 17
(401 mm or
more}
B4
8
1
/2 x 14
(301 mm to 400 mm}
A4S
8
1
/2 x 11S
(261 mm to 300 mm}
2 to 5 35 mm or |ess 40 mm or |ess 45 mm or |ess
6 to 15 45 mm or |ess 50 mm or |ess Not def|ned
16 to 30 50 mm or |ess 55 mm or |ess
31 to 50 60 mm or |ess 65 mm or |ess
(The above |nformat|on |s app||ed when paper we|ght |s 64 g/m
2
and no th|ck cover
|s not used.}
[1]
15ant1c011na
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5
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1
(3| Tr|mm|ng mode
Paper s|ze SRA3*
2
, A3, B4, SRA4S*
2
, A4S, B5S
12 x 18, 11 x 17, 8
1
/2 x 14, 8
1
/2 x 11S
8
1
/2 x 13, 8
1
/4 x 13, 8
1
/8 x 13
1
/4, 8 x 13
8K*
3
, 16KS*
3
Oustom paper :1050 (Max. 324 x 460 mm, M|n. 182 x 140 mm},
O6500 (Max. 324 x 460 mm, Mln. 182 x 247 mm}
W|de paper*
1
: A3, B4, A4S, B5S, 12 x 18, 11 x 17, 8
1
/2 x 11S,
s|ze entry: (Max. 324 x 460 mm}
*1 1050 on|y *2 O6500 on|y
*3 O6500: supported |n a|| the dest|nat|ons.
1050: on|y supported |n Ta|wan and Oh|na.
Paper we|ght 50 to 244 g/m
2
Max|mum tr|mm|ng sheets 50 sheets (80 g/m
2
} or 49 sheets (80 g/m
2
} + 1 sheet (200 g/m
2
}
(The above |s the number of the pr|nted paper before fo|d|ng. The number of
fore-edge (after fo|d|ng} |s doub|e.}
1. PRODOT SPEOlFlOATlONS
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(4| Mu|t| center fo|d|ng mode
Paper s|ze SRA3*
2
, A3, B4, SRA4S*
2
, A4S, B5S
12 x 18, 11 x 17, 8
1
/2 x 14, 8
1
/2 x 11S
8
1
/2 x 13, 8
1
/4 x 13, 8
1
/8 x 13
1
/4, 8 x 13
8K*
3
, 16KS*
3
Oustom paper :1050 (Max. 324 x 460 mm, M|n. 182 x 140 mm},
O6500 (Max. 324 x 460 mm, Mln. 182 x 247 mm}
W|de paper*
1
: A3, B4, A4S, B5S, 12 x 18, 11 x 17, 8
1
/2 x 11S,
s|ze entry : (Max. 324 x 460 mm}
*1 1050 on|y *2 O6500 on|y
*3 O6500: supported |n a|| the dest|nat|ons.
1050: on|y supported |n Ta|wan and Oh|na.
Paper we|ght 50 to 244 g/m
2
Max|mum fo|d|ng sheets Paper we|ght Sheets
50 to 81 g/m
2
5 sheets
82 to 130 g/m
2
3 sheets
131 to 244 g/m
2
2 sheets
Fo|d|ng prec|s|on
(for 1 sheet}
[1| = [Paper s|ze| /2 1.5 mm
[1| = 1.5 mm or |ess
[
1
]
15ant1c009na
[1]
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(5| Mu|t| |etter fo|d|ng mode
D. Ma|ntenance
E. Mach|ne data
F. Operat|ng env|ronment
Note
The |nformat|on here|n may be subject to change for |mprovement w|thout not|ce.
Paper s|ze A4S, 8
1
/2 x 11S
Paper we|ght 50 to 91 g/m
2
Max|mum fo|d|ng
sheets
Paper we|ght Sheets
50 to 81 g/m
2
5 sheets
82 to 91 g/m
2
3 sheets
Fo|d|ng prec|s|on
(for 1 sheet}
Or|g|na| s|ze [1| [2| [3|
A4S 97.5 4 mm 102.0 4 mm 1.5 mm or |ess
8
1
/2 x 11S 91.6 4 mm 96.1 4 mm
Ma|ntenance Same as the ma|n body.
Mach|ne serv|ce ||fe Same as the ma|n body.
Power source AO100 to 240v, DO5v (DO5v |s supp||ed from the ma|n body}
Max|mum power consump-
t|on
270 W
D|mens|ons When the bund|e ex|t tray |s stored:
When the bund|e ex|t tray |s pu||ed out:
1,170 (W} x 775 (D} x 1,020 (H} mm
1,170 (W} x 1,441 (D} x 1,020 (H} mm
We|ght Approx. 263 kg
Temperature 10 to 30O
Hum|d|ty 10 to 80%RH (w|th no condensat|on}
[3]
[1]
[2]
[3]
15ant1c010na
1. PRODOT SPEOlFlOATlONS
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MAINTENANCE
2. PERIODIC CHECK
Caut|on:
Be sure to unp|ug the power cord from the power out|et .
2.1 Ma|ntenance procedure of the r|ght ang|e conveyance sect|on
2.1.1 Rep|ac|ng the ro||er re|ease so|eno|d /1 (SD5|
A. Per|od|ca||y rep|aced parts/cyc|e
Ro||er re|ease so|eno|d /1 (SD5} : Every 20,000,000 pr|nts (actua| rep|acement cyc|e: every 5,000,000
operat|ons} *1
*1 1050
B. Procedure
1. Remove SD from the ma|n body.
2. Remove 3 screws [1| and then remove the cover
[2|.
[1] [2]
15anf2c028na
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3. Remove the connector [1|.
4. Remove 2 screws [2| and then remove the ro||er
re|ease so|eno|d/1 (SD5} [3|.
Note
When re|nsta|||ng |t, be sure to check that the
p|n [5] has been |nserted |nto the ho|e on the
p|unger [4].
When re|nsta|||ng |t, p|ace the w|r|ng harness
[6] on the s|de of the gu|de p|ate.
5. W|th the p|unger [1| pu||ed, temporar||y ho|d the
new ro||er re|ease so|eno|d /1 (SD5} and adjust the
pos|t|on so that the c|earance "a" between the
ro||er [3| and the gu|de p|ate [2| |s at a standard
va|ue, and then fu||y t|ghten the screws.
Standard va|ue a: 0 to 0.5 mm
6. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[3] [5] [4] [6]
15anf2c029na
[1] [2]
15anf2c030nb
a
[2]
[3]
[1]
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2.1.2 Rep|ac|ng the ro||er re|ease so|eno|d /2 (SD6|
A. Per|od|ca||y rep|aced parts/cyc|e
Ro||er re|ease so|eno|d /2 (SD6} : Every 20,000,000 pr|nts (actua| rep|acement cyc|e: every 5,000,000
operat|ons} *1
*1 1050
B. Procedure
1. Open the front door /Rt.
2. Remove 2 screws [1| and then remove the cover
[2|.
3. Remove the connector [1|.
4. Remove 2 screws [2| and then remove the ro||er
re|ease so|eno|d/2 (SD6} [3|.
Note
When re|nsta|||ng |t, be sure to check that the
p|n [5] has been |nserted |nto the ho|e on the
p|unger [4].
When re|nsta|||ng |t, p|ace the w|r|ng harness
[6] on the s|de of the gu|de p|ate.
5. W|th the p|unger [1| pu||ed, temporar||y ho|d the
new ro||er re|ease so|eno|d /2 (SD6} and adjust the
pos|t|on so that the c|earance "a" between the
ro||er [3| and the gu|de p|ate [2| |s at a standard
va|ue, and then fu||y t|ghten the screws.
Standard va|ue a: 0 to 0.5 mm
6. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[1] [2]
15anf2c031na
15anf2c032na
[5] [4] [3] [6] [1] [2]
a
[2]
[3]
15anf2c033nb
[1]
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2.1.3 Rep|ac|ng the r|ght ang|e conveyance gate so|eno|d (SD2|
A. Per|od|ca||y rep|aced parts/cyc|e
R|ght ang|e conveyance gate so|eno|d (SD2}: Every 20,000,000 pr|nts (actua| rep|acement cyc|e: every
5,000,000 operat|ons} *1
*1 1050
B. Procedure
1. Open the front door /Rt and then remove the
screw [1|.
2. Remove the rear cover /Rt. (See P.45}
3. Remove the hex wrench (short, =2.5} from the
tr|mmer sect|on. (See P.25}
4. Remove the E-r|ng [1| and the pu||ey [2| and then
remove the be|t [3|.
5. Remove 3 connectors [4|.
[1]
15anf2c057na
15anf2c058na
[4]
[3] [2] [1]
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6. Remove the screw [1| and then remove the stop-
per [2|.
7. Remove the screw [1| and then remove the stop-
per [2|.
8. Pu|| the spr|ng [3| |n the arrow-marked d|rect|on [4|
and re|ease |t, and then open the r|ght ang|e con-
veyance gu|de p|ate [5|.
Note
When re|nsta|||ng the spr|ng [3], hook the |ong
arm [6] on the pos|t|on between the frame
and the E-r|ng [7] of the jam re|ease hand|e
shaft and |nsert the t|p of the short arm [3]
|nto the ho|e [8].
15anf2c059nb
[1] [2]
15anf2c130ca
[5]
[3] [4] [8]
[1] [2] [6] [7]
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9. Remove 4 screws [1| and then remove the
entrance conveyance un|t [2|.
Note
When re|nsta|||ng the entrance conveyance
un|t, be sure to fu||y |nsert the un|t before
t|ghten|ng the screws [1] because 2 pos|t|on-
|ng p|ns [3] have ant|-drop grooves.
10. Remove the connector [1|.
11. Remove the four screws [2| and remove the
entrance conveyance motor un|t [3|.
12. Remove the E-r|ng [4| and then remove the be|t
reta|ner [5|, the be|t [6| and the pu||ey.
15anf2c060na
[1] [3] [3] [1]
[2]
[1]
15anf2c131ca
[3] [1]
[5] [4] [6]
[2]
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13. Remove the connector [1|.
14. Remove the screw [2|.
15. Remove the screw [3| and then remove the
washer [4| and the nut [5|.
Note
When remov|ng the screw [3], be sure to use
the hex wrench removed |n Step 3.
When |nsta|||ng the arm, press the arm [6]
aga|nst the shaft [7] |n the d|rect|on [8] of the
arrow.
After |nsta|||ng the washer [4] and the screw
[3], be sure to t|ghten the nut [5]. The nut [5] |s
not secured by t|ghten|ng the screw [3].
16. Remove the two screws [9|, pu|| out the arm [6|
from the shaft [7|, and remove the so|eno|d
mount|ng p|ate assemb|y [10|.
[6] [7] [2] [4] [3]
15anf2c132ca
[5]
[10] [1] [9]
[8]
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17. Remove the two screws [1|, mount|ng p|ate [2|,
arm [3|, p|unger [4|, and the r|ght ang|e convey-
ance gate so|eno|d (SD2} [5|.
Note
When |nsta|||ng the r|ght ang|e conveyance
gate so|eno|d, make sure that the w|res [6]
are |ocated on the other s|de of the ho|e [7] |n
the mount|ng p|ate [2].
18. lnsta|| a new r|ght ang|e conveyance gate so|eno|d
(SD2} by fo||ow|ng steps 17 to 14, and perform
the adjustment descr|bed |n Step 19.
19. W|th the p|unger [1| pu||ed, adjust the pos|t|on so
that the c|earance "a" between the r|ght ang|e
conveyance gate [3| and the gu|de p|ate [2| |s at a
standard va|ue a, and then fu||y t|ghten the screws
[4|.
Standard va|ue a: 4.8 0.5 mm
20. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
15anf2c133ca
[6] [5]
[3] [7] [4] [2]
[1]
[4]
15anf2c062nb
a
[2]
[3]
[1]
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2.1.4 Rep|ac|ng the ro||er re|ease so|eno|d/3
A. Per|od|ca||y rep|aced parts/cyc|e
Ro||er re|ease so|eno|d/3 : Every 20,000,000 pr|nts (actua| rep|acement cyc|e: every 5,000,000 opera-
t|ons} *1
*1 1050
B. Procedure
1. Open the front doors /Rt and /|t.
2. Remove the two screws [1| and remove the cover
[2|.
3. D|sconnect the connector [1|.
4. Remove the two screws [2| and remove the ro||er
re|ease so|eno|d/3 [3|.
Note
When |nsta|||ng the so|eno|d, make sure that
the p|n [5] |s h|tched to the p|unger [4].
Insta|| the so|eno|d w|th the w|res [6] |ocated
on the gu|de p|ate s|de as shown |n the f|gure.
[1] [2]
15anf2c157ca
[3] [6] [2]
[4] [5]
[1]
15anf2c158ca
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5. S||ght|y t|ghten the new ro||er re|ease so|eno|d/3
w|th the p|unger [1| pu||ed, adjust the pos|t|on so
that the gap between the paper feed surface [2| of
the gu|de p|ate and the ro||er surface [3| fa||s w|th|n
the standard va|ue, and secure the ro||er re|ease
so|eno|d/3.
Standard va|ue 'a": 1.3 to1.8 mm
6. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
15anf2c159ca
a
[2]
[3]
[1]
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2.2 Ma|ntenance procedure of the sadd|e st|tch|ng sect|on
2.2.1 Rep|ac|ng the stap|er assemb||es /Rt and /Lt
A. Per|od|ca||y rep|aced parts/cyc|e
Stap|er assemb|y /Rt : Every 20,000,000 pr|nts (actua| rep|acement cyc|e: every 1,000,000 stap|es} *1
Stap|er assemb|y /|t : Every 20,000,000 pr|nts (actua| rep|acement cyc|e: every 1,000,000 stap|es} *1
*1 1050
B. Spotted rep|aced parts/cyc|e
Stap|er assemb|y /Rt : Actua| rep|acement cyc|e: every 1,000,000 stap|es *2
Stap|er assemb|y /|t : Actua| rep|acement cyc|e: every 1,000,000 stap|es *2
*2 O6500
C. Procedure
1. Remove the front door /|t. (See P.49}
2. Remove the rear cover /|t. (See P.45}
3. D|sconnect the two connectors [1| from the back
s|de of the stap|er, and re|ease the w|res on the
stap|er s|de from the c|amps.
4. Pu|| out the sadd|e st|tch|ng un|t. (See P.55}
5. T||t the bund|e arm [1| to the front.
6. Remove the stap|e cartr|dge [2| to the front.
Note
When mov|ng the stap|er assemb|y, be sure to
move |t by rotat|ng the rotat|ng knob [3] to
prevent the be|t tooth from sk|pp|ng. Other-
w|se, |t may cause the be|t tooth sk|pp|ng.
[1]
15anf2c034na
[2] [3]
15anf2c035na [1]
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7. Remove 2 screws [1| on each stap|er.
8. Move the stap|ers /|t [4| and /Rt [5|, and then
remove 2 p|ns [2| from each 2 ho|es [3| on each
stap|er and remove the stap|ers /|t [4| and /Rt [5|
to downward.
Note
When remov|ng/re|nsta|||ng the stap|er /Lt, be
sure not to bend the gu|de sheet [6].
9. Remove the screw [1| and then remove the sen-
sor cover [2|.
[2] [2] [3] [3] [3]
15anf2c036na
[1]
[4] [5] [1]
15anf2c037na [6]
[1] [2]
15anf2c038na
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10. Remove the connector [1|.
Note
When re|nsta|||ng the sadd|e st|tch|ng un|t, be
sure not to make the connector [1] contact
w|th the ma|n body.
11. Remove 3 screws [2| and then remove the sadd|e
st|tch|ng gu|de p|ate [3|.
12. Remove 2 screws [1| each and then remove 2
connector covers [2|.
Note
When remov|ng the connector covers, wh||e
||ft|ng up the c||nchers /Lt [3] and /Rt [4].
13. Remove the screw [1| each and then remove the
ground [2|.
When |nsta|||ng the grounds, the w|r|ng har-
ness shou|d be on the |ower s|de.
14. Remove the connector [3| each.
15. Remove the two screws [4| each, and then
remove the c||nchers /|t [5| and /Rt [6|.
Note
When |nsta|||ng the c||nchers, s||de them
down as far as they w||| go, and secure them
w|th screws.
[3]
15anf2c039na
[1]
[2]
[3] [4]
15anf2c040na [2] [1]
[1]
[5] [4] [6]
15anf2c041na [2] [3]
[3]
[1]
[1]
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16. Remove the connector [1| and then remove the
w|r|ng harness [3| from the c||ncher [2|.
Note
When re|nsta|||ng the w|r|ng harness [4], be
sure to w|re the w|r|ng harness to the gu|de
(wh|te| s|de [5] of the c||ncher.
Do not route the w|r|ng harness as shown |n
the f|gure [7], or the w|r|ng harness may break
at the c||ncher operat|on.
17. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
18. Adjust the mount|ng pos|t|on of the stap|ers and
the c||nchers. (See P.23}
15anf2c042na
[2] [3] [1]
[4] [5]
15anf2c043na
[7]
[6]
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D. Procedure for adjust|ng the mount|ng pos|t|on
1. Rotate the screw [1| c|ockw|se unt|| c||cked to
make the c||nchers [2| contact w|th the stap|ers [3|
and |ock the c||nchers [2|, and then check the
step edges [4| of the stap|ers are a||gned w|th the
edges [5| of the c||ncher |n the sub scan d|rect|on
[6|.
Standard va|ue: 0 0.5 mm
2. When the va|ue |s not w|th|n the standard va|ue,
|oosen 2 screws [7| each and move the stap|ers |n
the sub scan d|rect|on for adjustment wh||e rotat-
|ng the screw [1| counterc|ockw|se to make the
c||nchers [2| and the stap|er [3| c|oser, and then
t|ghten the screws [7|.
3. T|ghten the screw [1| c|ockw|se unt|| |t c||cks to
make the c||nchers [2| contact w|th the stap|er [3|
and |ock |t. Make sure that the standard surface of
the stap|er [8| |s |ocated |n rear s|de |n ma|n scan-
n|ng d|rect|on [10| compared to the |ns|de p|ate
|nner surface [9| of the c||ncher.
Standard va|ue a : 0.2 0.3 mm
4. When the va|ue |s not w|th|n the standard va|ue,
|oosen 2 screws [11| each and move the stap|ers
|n the ma|n scan d|rect|on for adjustment wh||e
rotat|ng the screw [1| counterc|ockw|se to make
the c||nchers [2| and the stap|er [3| c|oser, and
then t|ghten the screws [11|.
Note
After the re|nsta||at|on, perform the sadd|e
st|tch|ng and check that the stap||ng |s per-
formed w|thout prob|em.
After the adjustment, be sure to perform the
adjustment between the fo|d ||ne pos|t|on and
the stap|e pos|t|on (See P.65|, and t||t/gap
adjustment of the c||ncher. (See P.68|
15anf2c063nb
[2]
[1]
[3]
[5]
[7] [7]
[11]
[4] [6] [10]
[8]
[9]
[11]
A
A
Section A
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2.3 Ma|ntenance procedure or the tr|mmer sect|on
2.3.1 Rep|ac|ng the tr|mmer b|ade assemb|y
Danger:
Pay extra caut|on when ho|d|ng the tr|mmer
b|ade [1]. Never touch the edge [2] of the
b|ade. You may suffer the |njury.
Remove the b|ade cover [3] on|y at the
rep|acement. Otherw|se, never remove the
cover. You may suffer the |njury.
Caut|on:
D|spose the used tr|mmer b|ade as spec|f|ed
by the |oca| author|ty.
[2]
15anf2c045na
[1] [3]
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A. Per|od|ca||y rep|aced parts/cyc|e
Tr|mmer b|ade assemb|y : Every 1,500,000 pr|nts (actua| rep|acement cyc|e: every 37,500 cuts} *1
: Every 1,400,000 pr|nts (actua| rep|acement cyc|e: every 37,500 cuts} *2
*1 1050
*2 O6500
B. Procedure
1. Remove the |eft cover. (See P.46}
2. Remove the rear cover /|t. (See P.45}
3. Remove the tr|mmer padd|e assemb|y. (See P.62}
4. Remove the mount|ng hand|e [1|, 2 =2.5 hex
wrenches [2| and the =3 hex wrench [3| from the
ho|der [4|.
Note
#3 hex wrench |s for tr|mmer b|ade f|x|ng
screw, |ong #2.5 hex wrench |s for remov|ng/
|nsta|||ng tr|mmer b|ade, and short #2.5 hex
wrench |s for tr|mmer b|ade |nsta||at|on
groove c|ean|ng/tr|mm|ng b|ade motor f|x|ng
screw.
When return|ng the mount|ng hand|e [1] to the
ho|der [4], put the hand|e through the ho|der
ho|e [5] w|th the narrower s|de faces down.
When return|ng 2 hex wrenches [2], [3] to the
ho|der [4], put the wrenches through the
ho|der c|rcu|ar ho|e [6].
15anf2c064nb
[5]
[2]
[1]
[3]
[4]
[6]
1
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5. Remove 3 screws [1| w|th a =3 hex wrench.
Caut|on:
It cannot reuse the removed screws [1].
Insta|| the new screws that are sh|pped w|th
the tr|mmer b|ade assemb|y at the |nsta||a-
t|on.
Note
Be sure not to pee| off or bend the cover
sheet [2].
6. lnsert the s||t [3| to the tr|mmer b|ade [4| w|th the
notch [2| of the mount|ng hand|e [1| faces up and
a||gn the ho|e [5|, and then |nsert the |ong =2.5
hex wrench [6|.
[1]
15anf2c046nb
[2]
[1] [2] [3] [5]
15anf2c047na
[6] [4]
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7. Ho|d the mount|ng hand|e [1| w|th the hex wrench
[2|, and then ||ft them up s||ght|y and avo|d the
stopper [3| to remove the tr|mmer b|ade.
Danger:
Pay extra caut|on when hand||ng the tr|mmer
b|ade [1]. Never touch the edge [4] of the
b|ade. You may suffer the |njury.
8. P|ace the tr|mmer b|ade [1| on the f|oor, and then
pu|| out the hex wrench [2| and remove the
mount|ng hand|e [3|.
9. Put the b|ade cover [5| that |s sh|pped w|th the
tr|mmer b|ade assemb|y on the edge [4| of the
tr|mmer b|ade [1|.
Danger:
When put the b|ade cover [5], p|ace the tr|m-
mer b|ade [1] on the f|oor and put the cover
under the stab|e cond|t|on. You may suffer the
|njury due to dropp|ng or s||pp|ng |f you put
the cover wh||e ho|d|ng the b|ade |n a|r.
Note
Be sure to |nsta|| the b|ade cover w|th |ts
notch [6] faces the hand|e s|de.
10. lnsert the =2.5 hex wrench [2| onto the mount|ng
s||t [1| of the tr|mmer b|ade, and then s||de |t back
and forth to c|ean the tr|mmer scraps.
Note
Be sure to use #2.5 hex wrench for c|ean|ng. If
you |nsert #3 hex wrench |nto the mount|ng
s||t, the s||t may be deformed. To change the
d|rect|on of the hex wrench [2], remove the
wrench once and re|nsert |t aga|n.
Wh||e c|ean|ng, be carefu| not to bend the
sheet [3].
11. O|ean the mount|ng s||t [1| of the tr|mmer b|ade
w|th the b|ower brush.
15anf2c048na
[1]
[2] [3]
[4]
15anf2c049na
[6]
[3] [2] [1] [4]
[5]
15anf2c050nb
[2] [3] [1]
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1
12. lnsert the new tr|mmer b|ade [3| end |nto the s||t
[5| w|th the notch [2| of the mount|ng hand|e [1|
face up and the ho|e [6| a||gned w|th the ho|e [4| of
the tr|mmer b|ade, and then |nsert the |ong =2.5
hex wrench [7|.
13. Remove the b|ade cover [2| from the new tr|mmer
b|ade [1|.
15anf2c052na
[1]
[7] [6]
[5] [4] [2] [3]
15anf2c051na
[2] [1]
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14. Ho|d the mount|ng hand|e [1| w|th the hex wrench
[2|, and then |nsert the tr|mmer b|ade [3| onto the
mount|ng s||t [4| of the tr|mmer sect|on from above
|n the s|ant|ng d|rect|on.
15. Fu||y |nsert the tr|mmer b|ade (short head} [3|, and
then |ower the mount|ng hand|e to the hor|zonta|
|eve| and pu|| |t unt|| contact|ng w|th the stopper
[5|.
Note
Insta|| the tr|mmer b|ade w|th |ts b|ade edge
[6] faces up and the mark "SKH-2" [7] faces
the s|de on wh|ch the screw |s |nsta||ed.
16. lnsert the short =2.5 hex wrench [3| |nto the ho|e
[2| of the tr|mmer b|ade [1| at the oppos|te end of
the end you have |nserted the mount|ng hand|e,
and then push the wrench downward unt|| the
tr|mmer b|ade [1| |s contacted w|th the mount|ng
s||t.
15anf2c053na
[3] [2] [1] [4]
[7] [5]
[6]
15anf2c054na [3] [2]
[1]
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17. lnsta|| 3 brand-new screws [1| w|th a =3 hex
wrench.
Note
Be sure not to pee| off or bend the cover
sheet [2].
Caut|on:
Insta|| the brand-new screws [1] that are
sh|pped w|th the tr|mmer b|ade assemb|y.
When t|ghten|ng the screws [1], t|ghten 3
screws [1] temporar||y w|th the torque that
bents the t|p of the #3 hex wrench [3] approx|-
mate|y 5! [4], and then fu||y t|ghten them w|th
the strong torque that bends |t approx|mate|y
15! [5].
Note
Be sure to check and c|ear the fore|gn body
that may obstac|e the operat|on of the tr|m-
mer b|ade.
18. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
Note
After rep|ac|ng the tr|mmer b|ade, perform
the sadd|e st|tch w|th tr|mm|ng and check
that the tr|mm|ng |s performed w|thout prob-
|em.
[1] [3]
[4]
[5]
15anf2c055nb
[2]
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2.3.2 Rep|ac|ng the tr|mmer board assemb|y
A. Per|od|ca||y rep|aced parts/cyc|e
Tr|mmer b|ade motor: Every 750,000 pr|nts (actua| rep|acement cyc|e: every 18,900 cuts} *1
: Every 600,000 pr|nts (actua| rep|acement cyc|e: every 18,900 cuts} *2
*1 1050
*2 O6500
B. Procedure
1. Move the tr|mmer board to the re|ease pos|t|on.
Note
Search the home pos|t|on of the tr|mmer
board by the output check code "71-55" |n the
I/O check mode |n the serv|ce mode, and then
move the tr|mmer board to the re|ease pos|-
t|on by "71-58."
2. Turn OFF the ma|n power sw|tch (SW1} and the
sub power sw|tch (SW2} of the ma|n body, and
then unp|ug the power cord from the power out-
|et.
3. Remove the rear cover /|t. (See P.45}
4. Remove the spr|ng [1| from the p|n [2|.
5. Ho|d|ng the arm [3| where the two spr|ngs [4| are
|ocated, ||ft up the arm hor|zonta||y unt|| the top [6|
of the tr|mmer press p|ate [5| to re|ease the |ock of
the gear, and then pu|| out the tr|mmer board
assemb|y [7| hor|zonta||y backward.
Note
When remov|ng/|nsta|||ng the tr|mmer board
assemb|y [7], be sure not to bend the sheet
[8].
15anf2c134ca
[7] [8] [1] [2]
[5] [6] [4] [3]
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6. A||gn|ng the s||t [2| of the new tr|mmer board
assemb|y [1| w|th the p|n [3|, |nsert the t|p of the
tr|mmer board assemb|y [1| hor|zonta||y to the
space between the tr|mmer press p|ate [4| and
the ho|d p|ate [5|.
Note
When |nsert|ng the tr|mmer board assemb|y,
be sure not to bend the gu|de sheet [6] by
push|ng |t aga|nst the gear [7] of the tr|mmer
press p|ate [4].
Do not |nsert the tr|mmer board assemb|y
forc|b|y. Un|ock the gear before the |nsert|on.
7. Ho|d|ng the arm [1| where 2 spr|ngs [2| are
|ocated, ||ft up the arm hor|zonta||y unt|| the top [4|
of the tr|mmer press p|ate [3| and re|ease the |ock
of the gear, and then fu||y |nsert the tr|mmer board
assemb|y [5| |n para||e|.
[1]
[2]
[6]
[4] [7] [3] [5]
[1]
15anf2c135ca
15anf2c136ca
[3] [1] [4] [2] [5]
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8. H|tch the spr|ng [1| to the p|n [2|.
9. Pu|| the p|unger [2| of the tr|mmer board so|eno|d
(SD11} [1| to mesh the gears.
Note
Check the mesh of the gears by pu|||ng the
p|unger [2]. The tr|mmer board assemb|y [3]
moves to the rear s|de of SD proper|y |f they
are meshed appropr|ate|y. It |s proper|y
|nsta||ed |f the gu|de p|n mount|ng p|ate [4] |s
separated from the tr|mmer press p|ate [5].
Keep the number to pu|| the p|unger [2] to a
m|n|mum. Be noted that the rep|ac|ng cyc|e
w||| be shorten |f the p|unger |s pu||ed mean-
|ng|ess|y.
If you drove the tr|mmer board assemb|y [3]
too much, repeat the |nsta||at|on from step 7.
10. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
11. Reset the tr|mmer board so|eno|d operat|on
counter.
Note
Reset the tr|mmer board so|eno|d operat|on
counter by the output check code "71-95" of
the I/O check mode of the serv|ce mode.
If the counter |s not reset, the tr|mmer board
so|eno|d (SD11| operat|ng t|m|ng after the
tr|mmer board |s rep|aced becomes faster
than spec|f|ed t|m|ng (700/500/300 t|mes of
tr|mm|ng|. (In the f|rst operat|on on|y|
After rep|ac|ng the tr|mmer board, perform
the sadd|e st|tch w|th tr|mm|ng and check
that the tr|mm|ng |s performed w|thout prob-
|em.
15anf2c141ca
[1] [2]
15anf2c068nb
[5] [3] [4]
[2] [1]
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2.3.3 Rep|ac|ng the tr|mmer b|ade motor
A. Per|od|ca||y rep|aced parts/cyc|e
Tr|mmer b|ade motor: Every 5,000,000 pr|nts (actua| rep|acement cyc|e: every 200,000 cuts}*1
*1 1050
B. Spotted rep|aced parts/cyc|e
Tr|mmer b|ade motor: Actua| rep|acement cyc|e: every 200,000 cuts *2
*2 O6500
C. Procedure
1. Remove the rear cover/|t. (See P.45}
2. Remove the tr|mmer padd|e assemb|y. (See P.62}
3. Remove the tr|mmer un|t. (See P.61}
4. D|sconnect the connector [1|.
5. Remove the four screws (w|th one washer each}
[2|, and remove the tr|mmer b|ade motor assem-
b|y [3|.
15anf2c142ca
[2] [3]
[1]
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Note
When rep|ac|ng the tr|mmer b|ade motor
assemb|y, the be|t [1] may drop off from the
motor. When |nsta|||ng the be|t, be sure to
h|tch the be|t to the gear of the motor shaft [2]
and the dr|ve gear [3].
When |nsta|||ng the tr|mmer b|ade motor
assemb|y, be sure that the gear shafts [4] |s
|nserted |nto the ho|es [5] |n the meta| frame.
6. Remove the screws [1| and two screws [2| (w|th
one washer each} w|th the =2.5 hex wrench bun-
d|ed w|th the tr|mmer un|t, and remove the tr|m-
mer b|ade motor [3|.
Note
When |nsta|||ng the tr|mmer b|ade motor, be
sure that the product |abe| [4] |s |n the pos|-
t|on as shown |n the f|gure. After that, s||ght|y
t|ghten the screw [1] and two screws [2], per-
form the adjustment |n Step 8, and secure the
screws.
15anf2c143ca
[4]
[5] [3]
[2]
[1]
15anf2c144ca
[4] [3]
[1] [2]
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7. lnsta|| a new tr|mmer b|ade motor by fo||ow|ng the
steps 6 to 4 |n the reverse order, and perform the
adjustment descr|bed be|ow.
8. Press the tens|on gauge [1| aga|nst the center of
the be|t [2| vert|ca||y, and adjust the tens|on so that
the def|ect|on amount fa||s w|th|n the Standard
va|ue.
Standard va|ue 'a": 1 mm by 200gf tens|on
Note
Turn the tr|mmer press motor [3] |n the d|rec-
t|on of the arrow [4] to t|ghten the be|t, and
|oosen the be|t by turn|ng the motor |n the
d|rect|on of the arrow [5].
9. T|ghten the three screws [6|.
10. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a
15anf2c145ca
[3]
[4] [2] [1]
[6] [3]
[5]
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2.3.4 Rep|ac|ng the tr|mmer press motor
A. Per|od|ca||y rep|aced parts/cyc|e
Tr|mmer press motor: Every 5,000,000 pr|nts (actua| rep|acement cyc|e: every 200,000 cuts}*1
*1 1050
B. Spotted rep|aced parts/cyc|e
Tr|mmer press motor: Actua| rep|acement cyc|e: every 200,000 cuts *2
*2 O6500
C. Procedure
1. Remove the rear cover/|t.(See P.45}
2. Remove the tr|mmer padd|e assemb|y. (See P.62}
3. Remove the tr|mmer un|t. (See P.61}
4. D|sconnect the connector [1|.
5. Remove the three screws (w|th one washer each}
[2| and remove the tr|mmer press motor assemb|y
[3|.
15anf2c146ca
[1] [3]
[2]
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Note
When rep|ac|ng the tr|mmer press motor
assemb|y, the be|t [1] may drop off from the
motor. When |nsta|||ng the be|t, be sure to
h|tch the be|t to the gear of the motor shaft [2]
and the dr|ve gear [3].
When |nsta|||ng the tr|mmer b|ade motor
assemb|y, be sure that the gear shafts [4] |s
|nserted |nto the ho|es [5] |n the meta| frame.
6. Remove the screw [1| and two screws [2| (w|th
one washer each} w|th the =2.5 hex wrench bun-
d|ed w|th the tr|mmer un|t, and remove the tr|m-
mer press motor [3|.
Note
When |nsta|||ng the tr|mmer press motor, be
sure that the product |abe| [4] |s |n the pos|-
t|on as shown |n the f|gure. After that, s||ght|y
t|ghten the screw [1] and two screws [2], per-
form the adjustment |n Step 8, and secure the
screws.
15anf2c147ca
[4]
[5] [3]
[2]
[1]
15anf2c148ca
[4]
[2] [3] [1]
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7. lnsta|| a new tr|mmer press motor by fo||ow|ng the
steps 6 to 4 |n the reverse order, and perform the
adjustment descr|bed be|ow.
8. Press the tens|on gauge [1| aga|nst the center of
the be|t [2| vert|ca||y, and adjust the tens|on so that
the def|ect|on amount fa||s w|th|n the Standard
va|ue.
Standard va|ue 'a": 1 mm by 200gf tens|on
Note
Turn the tr|mmer press motor [3] |n the d|rec-
t|on of the arrow [4] to t|ghten the be|t, and
|oosen the be|t by turn|ng the motor |n the
d|rect|on of the arrow [5].
9. T|ghten the three screws [1|.
10. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
15anf2c149ca
[5] [3] [4]
[1] [2]
a
15anf2c150ca
[1]
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2.4 Ma|ntenance Procedure of the Bund|e Process|ng Sect|on
2.4.1 Rep|ac|ng the bund|e press stage gear
A. Per|od|ca||y rep|aced parts/cyc|e
Bund|e press stage gear: Every 5,000,000 pr|nts (actua| rep|acement cyc|e: every 500,000 set (number of
sets of sheets ex|ted to the bund|e tray.} } *1
*1 1050
B. Spotted rep|aced parts/cyc|e
Bund|e press stage gear: Actua| rep|acement cyc|e: every 500,000 set (number of sets of sheets ex|ted to
the bund|e tray.} *2
*2 O6500
C. Procedure
1. Remove the |eft cover. (See P.46}
2. Remove the rear cover/|t. (See P.45}
3. Keep turn|ng the knob |n the bund|e process|ng
sect|on counterc|ockw|se unt|| the bund|e press
stage goes down and the bund|e reg|strat|on p|ate
[1| reaches the up pos|t|on.
15anf2c151ca
[1]
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4. Remove the E-r|ng [1|, then remove the gear [2|
and the p|n [3|.
Note
Be carefu| not to |ose the p|n [3] as |t may
drop off when remov|ng the gear [2].
5. Remove the E-r|ng [4| and the bear|ng [5|, and
remove the bund|e press stage gear [6|.
Note
After |nsta|||ng a new bund|e press stage gear
[6], be sure to app|y p|us guard No. 2 to the
gear.
6. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
a15anf2c152ca
[2] [3] [1]
[6] [5] [4]
3. OTHERS
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3. OTHERS
3.1 Items not a||owed to be d|sassemb|ed and/or adjusted
3.1.1 A||gnment stopper /Rr
A. Items not a||owed to be removed
2 f|x|ng screws of the a||gnment stopper /Rr
B. Reason of proh|b|t|on
Para||e||sm of the a||gnment stopper/Rr and f|rst fo|d|ng b|ade has been adjusted |n the manufactur|ng pro-
cess to prevent the skew (gap} of fo|d|ng. Accord|ng|y, the a||gnment stopper /Rr |s not a||owed to be
removed.
lf you change the mount|ng pos|t|on of the a||gnment stopper /Rr you w||| |ose the para||e||sm w|th the f|rst
fo|d|ng b|ade and cannot return to the or|g|na| pos|t|on.
[1| Screw not a||owed to be adjusted/removed [2| A||gnment stopper /Rr
15anf2c070na
[1] [2]
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3.1.2 Tr|mmer press upper ||m|t stoppers /Rt and /Lt and tr|mmer stoppers /Rt and /Lt
A. Items not a||owed to be removed
Each adjustment screw of the tr|mmer press upper ||m|t stoppers /Rt and /|t
Each adjustment screw of the tr|mmer stoppers /Rt and /|t
B. Reason of proh|b|t|on
The tr|mmer press upper ||m|t stoppers /Rt and /|t re|eases the tr|mmer board. The tr|mmer board may be
re|eased w|thout reach|ng to the requ|red |eve| of the open|ng for the operat|on |f they are m|sa||gned. Oon-
sequent|y, never change the pos|t|on of the tr|mmer press upper ||m|t stoppers /Rt and /|t.
The tr|mmer stoppers /Rt and /|t determ|ne the tr|mm|ng amount of the tr|mmer b|ade to the paper and the
para||e||sm between the tr|mmer b|ade and the paper. lf the tr|mmer b|ade |s m|sa||gned, the paper may be
fa||ed to be tr|mmed or the tr|mmer board may be damaged because the tr|mmer b|ade cuts |n the tr|mmer
board deep|y. Accord|ng|y, the tr|mmer stoppers /Rt and /|t are not a||owed to be removed.
[1| Screw not a||owed to be adjusted/removed [5| Tr|mmer press upper ||m|t stopper /Rt
[2| Tr|mmer stopper /|t [6| Screw not a||owed to be adjusted/removed
[3| Tr|mmer stopper /Rt [7| Screw not a||owed to be adjusted/removed
[4| Screw not a||owed to be adjusted/removed [8| Tr|mmer press upper ||m|t stopper /|t
[5] [4]
[3]
[6]
[1]
[7] [8]
[2]
15anf2c001na
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3.2 L|st of parts to be d|sassemb|ed and assemb|ed
No. Sect|on Part name Page referred to
1 Oover Rear cover /|t P.45
2 Rear cover /Rt P.45
3 |eft cover P.46
4 pper cover /Fr P.46
5 pper cover /Rr3 P.47
6 Subtray cover P.48
7 Front door /|t P.49
8 Front door /Rt P.50
9 Fo|d|ng sect|on Fo|d|ng un|t P.51
10 Sadd|e st|tch|ng sect|on Sadd|e st|tch|ng un|t (pu|| out} P.55
11 Sadd|e st|tch|ng un|t (remove} P.60
12 Tr|mmer sect|on Tr|mmer un|t P.61
13 Tr|mmer padd|e assemb|y P.62
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F|e|d Serv|ce ver2.0 Sep.2006
3.3 Remova| procedure of parts to be d|sassemb|ed and assemb|ed
Caut|on:
Be sure to unp|ug the power cord from the power out|et .
3.3.1 Remov|ng/|nsta|||ng the rear cover /Lt
A. Procedure
1. Remove 8 screws [1|, and then remove the rear
cover /|t [2|.
2. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
3.3.2 Remov|ng/|nsta|||ng the rear cover /Rt
A. Procedure
1. Remove 8 screws [1|, and then remove the rear
cover /Rt [2|.
2. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[1]
15anf2c002na [1] [2]
[1]
15anf2c003na [1] [2]
1
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3.3.3 Remov|ng/|nsta|||ng the |eft cover
A. Procedure
1. Remove 7 screws [1|, and then s||de the bottom
of the |eft cover [2| to the outs|de and remove |t to
the bottom.
2. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
3.3.4 Remov|ng/|nsta|||ng the upper cover /Fr
A. Procedure
1. Open the front doors /Rt and /|t.
2. Remove the f|ve screws [1| on the front, two
screws [2|, one screw [3| on the |eft, and three
screws [4| under the cover.
3. |oosen the screw [5|.
4. ||ft up and remove the upper cover /Fr [6|.
Note
When remov|ng the upper cover /Fr [6], pu||
the screw [5] to the front to avo|d the top
cover /Fr [6] be|ng caught by the t|p of the
screw.
5. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[1]
15anf2c004na [1] [2]
[3]
[6]
15anf2c005nb [5] [4]
[2]
[1]
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47
F|e|d Serv|ce ver2.0 Sep.2006
3.3.5 Remov|ng/|nsta|||ng the upper cover /Rr3
A. Procedure
1. Remove the rear cover /|t. (See P.45}
2. Remove 2 screw caps [1| and then remove 2
screws [2|.
3. Remove 5 screws [3|.
4. |oosen the screw [4| and then remove the upper
cover /Rr3 [5|.
Note
When remov|ng the upper cover /Rr3 [5], pu||
the screw [4] to the front to avo|d the upper
cover /Rr3 [5] be|ng caught by the t|p of the
screw.
5. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
15anf2c006na
[3] [3] [3]
[4]
[1] [2]
[5]
1
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3.3.6 Remov|ng/|nsta|||ng the subtray cover
A. Procedure
1. Remove the upper cover /Fr. (See P.46}
2. Remove the upper cover /Rr3. (See P.47}
3. Remove 2 screws [1| and 4 screws [2|, and then
remove the subtray cover [3|.
4. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
Note
When re|nsta|||ng the subtray cover [3], pu||
the screw [4] to the outs|de.
[3] [1] [1] [4]
15anf2c007na
[2] [3] [2]
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F|e|d Serv|ce ver2.0 Sep.2006
3.3.7 Remov|ng/|nsta|||ng the front door /Lt
A. Procedure
1. Open the front door /|t [1|.
2. Remove the screw [2|, and then remove the front
door stopper /|t [3|.
3. Remove 2 screws [4| and remove the fu|crum [6|
by s||d|ng the h|nge [5| upward, and then remove
the front door /|t [1|.
Note
Support the front door /Lt [1] w|th your hand
so that |t does not fa|| down when remov|ng
the screw [4].
4. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[1]
[2] [3]
15anf2c008na
[6] [5] [4]
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3.3.8 Remov|ng/|nsta|||ng the front door /Rt
A. Procedure
1. Open the front door /Rt [1|.
2. Remove the screw [2|, and then remove the front
door stopper /Rt [3|.
3. Remove 2 screws [4| and remove the fu|crum [6|
by s||d|ng the h|nge [5| upward, and then remove
the front door /Rt [1|.
Note
Support the front door /Rt [1] w|th your hand
so that |t does not fa|| down when remov|ng
the screw [4].
4. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[1]
[2] [3]
15anf2c009na
[6] [5] [4]
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3.3.9 Remov|ng/|nsta|||ng the fo|d|ng un|t
Caut|on:
Be sure to perform th|s operat|on w|th 2 peop|e because the fo|d|ng un|t |s heavy.
A. Procedure
1. Remove the front door /Rt. (See P.50}
2. Remove the rear cover /Rt. (See P.45}
3. Remove 2 screws [1| and 2 c|amps [2| from the
rear of the fo|d|ng un|t.
Note
Be sure not to |et the c|amps [2] fa|| down.
4. Remove the screw [3| and the ground [4|.
5. Remove 6 connectors [5|.
6. Remove the c|amps, and then put the w|r|ng har-
ness [7| through the w|r|ng harness gu|de ho|e [6|.
15anf2c010na
[1]
[5] [4] [2]
[3] [7] [1] [6]
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7. Pu|| out the fo|d|ng un|t.
8. Remove 2 screws [1|, separate the notch [2| from
the ho|e [3| and remove the |ower cover/2 [4|.
9. |oosen the screw [5|, remove the 2 screws [6|
and remove the |ower cover/1 [7|.
10. Remove 2 screws [8|, separate the notch [10|
from the shaft [9| and remove the |ower cover/3
[11|.
Note
Insta|| the |ower cover/3 [11] between 2 p|ns
[2] of the shaft [1]. If |t |s |nsta||ed at an
|mproper pos|t|on, other parts may be dam-
aged when the fo|d|ng un|t |s stored.
15anf2c011na
[4] [11] [6] [8] [7]
[3] [5]
[1]
[2] [9] [10]
[1] [2] 15anf2c071na
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11. Remove 4 screws [1|, and then ||ft up and remove
the fo|d|ng un|t [2| upward w|th 2 peop|e.
Note
When re|nsta|||ng |t, be sure to a||gn the pos|-
t|on|ng p|n [3] w|th the ho|e.
15anf2c012na
[2]
[3]
[3]
[1]
[1]
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Note
When ho|d|ng the fo|d|ng un|t, be sure to ho|d
the shafts [4] at front and rear or the upper
top of the s|de p|ate [5]. Never ho|d at the jam
re|ease |ever [6] or the hand|e [7]. They may
be damaged.
When p|ac|ng the fo|d|ng un|t, p|ace |t on the
tab|e to avo|d the gu|de p|ate [8] on the front
be|ng contacted w|th the f|oor because |t |s
projected from the bottom of the un|t.
12. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[4] [8]
15anf2c013na
[6] [7] [5]
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3.3.10 Pu|| out the sadd|e st|tch|ng un|t
A. Procedure
1. Remove the front door /|t. (See P.49}
2. Remove the w|re [1| from the screw [2|.
Note
When remove the 2nd w|re [1], support the
hor|zonta| conveyance gu|de p|ate /Lt [3] w|th
your hand so that |t does not fa|| down.
3. S||de 2 p|ns [1| to the arrow-marked d|rect|on and
hook |nto the notches [2| to re|ease the hor|zonta|
conveyance gu|de p|ate /|t [3|, and then remove
the gu|de p|ate.
Note
When re|nsta|||ng the hor|zonta| conveyance
gu|de p|ate /Lt [3], a||gn the pos|t|ons of the
shafts [4], and then s||de the p|ns [2] from the
notches.
[3]
[1] [2]
15anf2c014na
15anf2c015na
[1] [1] [2]
[4] [3] [4]
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4. Remove the screw [1|, move the w|r|ng harness
cover [4| to the rear, and unp|ug the p|n [2| from
the ho|e [3|, and then remove the w|r|ng harness
cover [4|.
5. Remove 6 connectors [1|.
6. Remove 3 screws [1|, and then remove the motor
cover [2|.
15anf2c016na
[3]
[1] [4]
[2]
[1]
15anf2c017na
[2]
15anf2c018na [1]
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7. Remove 2 connectors [1|.
8. Ho|d|ng the bund|e arms [1| on both s|des |n the
v|c|n|ty of the fu|crum shaft [2|, push them to the
rear s|mu|taneous|y and move the bund|e arms [1|
approx|mate|y 30 mm.
Note
When rotat|ng the bund|e arm [1] manua||y, be
sure to gent|y rotate |t w|th both hands
because the bund|e arm |s dr|ven s|mu|ta-
neous|y by the be|ts on the both s|des. Other-
w|se, |t may cause the be|t tooth sk|pp|ng.
Never rotate the bund|e arm [1] by ho|d|ng |ts
t|p. It may cause the deformat|on. Be sure to
rotate |t by ho|d|ng the bund|e arm [1] |n the
v|c|n|ty of the fu|crum shaft [2].
[1]
15anf2c019na
[2]
15anf2c020na [1]
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9. Remove 2 screws [2| and 2 screws [3| for the
s|ope [1| from the bottom and top respect|ve|y,
and then remove the s|ope [1|.
Note
When re|nsta|||ng the s|ope, be sure to a||gn 2
pos|t|on|ng project|ons [4].
10. Remove the screw [1|.
[3]
15anf2c022na
[2] [4]
[1] [2]
[1]
15anf2c069na
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11. Ho|d|ng the bund|e arms [1| on the both s|des |n
the v|c|n|ty of the fu|crum shaft [2|, gent|y move
them to the |ns|de [3|, and then remove the gu|de
shaft [4| from the ho|e of the shock absorb|ng
gu|de [5|.
Note
When narrow|ng the space between the bun-
d|e arms [1], be sure to move them gent|y and
s|mu|taneous|y.
When re|nsta|||ng them, be sure to check that
the gu|de shaft [4] has been |nserted |nto the
shock absorb|ng ho|e [5].
12. Rotate the bund|e arms [1| to the gu|de p|ate [6|
on the stap|er s|de.
13. Remove the s|x screws (w|th one washer each}
[1|, and then ho|d the shafts [2| to pu|| out the sad-
d|e st|tch|ng un|t [3|.
Note
When pu|| out the sadd|e st|tch|ng un|t, be
sure not to snap the w|r|ng harness of the
removed connector contact w|th SD.
14. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[1] [6] [1]
15anf2c021na
[4] [5]
[1]
[3]
[2]
[4]
[3]
[5] [1] [2]
[1] [1] [2]
[1]
[1]
[2] [3] 15anf2c024na
1
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3.3.11 Remov|ng/|nsta|||ng the sadd|e st|tch|ng un|t
Caut|on:
Be sure to perform th|s operat|on w|th 2 peop|e because the sadd|e st|tch|ng un|t |s heavy.
A. Procedure
1. Pu|| out the sadd|e st|tch|ng un|t. (See P.55}
2. Remove 6 screws [1|, 1 screw [2|, and remove the
sadd|e st|tch|ng un|t [5| w|th 2 peop|e by ho|d|ng
the shafts [3| and [4| wh||e ||ft up the shaft [3|
s||ght|y and sh|ft the sadd|e st|tch|ng un|t to the
front s|de.
Note
Be sure to ho|d the sadd|e st|tch|ng un|t at the
shafts [3] and [4].
When re|nsta|||ng the sadd|e st|tch|ng un|t,
check that the un|t |s sure|y p|aced on the
ra||s [6] before re|eas|ng the un|t.
3. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[4] [5] [3]
15anf2c025na
[1] [2]
[6]
[1]
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3.3.12 Remov|ng/|nsta|||ng the tr|mmer un|t
A. Procedure
1. Remove the rear cover/|t. (See P.45}
2. Remove the rear cover/Rt. (See P.45}
3. Remove the tr|mmer padd|e assemb|y. (See P.62}
4. D|sconnect the four connectors [1| and re|ease
the w|r|ng harness from the c|amps [2|.
5. D|sconnect the connector [1|.
6. Remove the s|x screws [2|, s||de the tr|mmer un|t
[5| toward rear of the ma|n body ho|d|ng the th|ck
meta| p|ate pos|t|on [3|. Then, ho|d|ng the stay [4|
remove the tr|mmer un|t [5| toward rear of the
ma|n body.
Note
As the tr|mmer un|t |s heavy, be carefu| not to
drop |t off.
When re|nsta|||ng the tr|mmer un|t, be sure to
a||gn the project|on [6].
7. Re|nsta|| the above parts fo||ow|ng the remova|
steps |n reverse.
[1] [2]
15anf2c153ca
15anf2c154ca
[3] [6]
[2] [1]
[4] [5]
1
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3.3.13 Remov|ng/|nsta|||ng the tr|mmer padd|e assemb|y
A. Procedure
1. Store the tr|mmer scraps box comp|ete|y |n the
SD.
2. Remove the rear cover/|t. (See P.45}
3. Remove two screws [1|, and remove the tr|mmer
scraps gu|de [2|.
Note
When |nsta|||ng the tr|mmer scraps gu|de, be
sure that the tr|mmer scraps box |s stored
comp|ete|y |n the SD, and the tr|mmer scraps
gu|de [2] |s fu||y stretched. If you stretch the
tr|mmer scraps gu|de w|th the tr|mmer scraps
box |s not stored comp|ete|y, the tr|mmer
scraps gu|de may be broken dur|ng opera-
t|on.
4. D|sconnect the connector [1|, remove f|ve screws
[2|, and remove the tr|mmer padd|e assemb|y [3|.
5. Remove the above parts fo||ow|ng the remova|
steps |n reverse.
[1]
[2]
15anf2c155ca
15anf2c156ca
[1]
[2]
[3]
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ADJUSTMENT/SETTING
4. MECHANICAL ADJUSTMENT
4.1 SD hor|zonta| adjustment
Oonduct th|s adjustment when SD |s not |n a hor|zonta| pos|t|on.
A. Procedure
1. |oosen the nuts [1| at the 6 p|aces.
2. Rotate the screws [2| at the 6 p|aces and make
hor|zonta| adjustments of the dev|ce.
Note
Be sure to make adjustments wh||e tak|ng
|nto cons|derat|on the he|ght between the
ma|n body and other opt|ona| dev|ces.
3. Rotate the screws [2| by hand prov|ded at the 6
p|aces to check to see |f there |s any caster that |s
ra|sed.
Note
When any caster |s found ra|sed, rotate the
screw [2] w|th a wrench to extend the |ength
of the caster unt|| |t fee|s secure.
4. Fasten the screws [2| w|th a wrench and t|ghten
up the nuts [1|.
Note
Be carefu| that when the nut [1] |s t|ghtened
up w|thout fastened the screw [2], the screw
[2] a|so rotates together w|th the nut [1], thus
resu|t|ng |n an |ncorrect pos|t|on|ng.
[2]
[1]
15anf3c001na
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4.2 Fo|d|ng skew adjustment
Adjust the skew |n the center fo|d|ng.
A. Procedure
1. Perform the center fo|d|ng operat|on for 5 sheets
of A3 or 11 x 17 paper and check the|r skew "a".
Standard va|ue a = 1.5 mm
When the va|ue |s not w|th|n the standard va|ue,
perform the fo||ow|ng procedure.
2. Open the front door /Rt and pu|| out the fo|d|ng
un|t.
3. Rotate the shaft [1| to h|t the a||gnment c|aws /Fr1
[2| and /Fr2 [3| aga|nst the stopper p|ate [4|. And
w|th the stopper p|ate [4| as a standard, check the
re|at|ve pos|t|on of the a||gnment c|aw /Fr2 [3| to
the a||gnment c|aw /Fr1 [2|.
4. |oosen the screw [5| and turn the pu||ey [6| to
adjust the pos|t|on of the a||gnment c|aw /Fr2 [3|
to the a||gnment c|aw /Rr1 [2| and t|ghten the
screw [5|.
Note
In case of the paper that has been ex|ted |n
the front d|rect|on [7] of the bund|e ex|t tray |n
the fo|d|ng skew pattern [8], move the a||gn-
ment c|aw /Fr2 [3] to the front s|de of SD.
In case of the fo|d|ng skew pattern [9], move
the a||gnment c|aw /Fr2 [3] to the rear s|de of
SD.
5. Return the fo|d|ng un|t to the or|g|na| pos|t|on and
repeat the steps 1 through 4 unt|| the standard
va|ue can be obta|ned.
a
15anf3c002na
15anf3c003na
[8] [9]
[5] [6] [1]
[2] [4] [3]
[7]
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4.3 Stap|e pos|t|on adjustment
Adjust the m|sa||gnment between the stap|e pos|t|on and the fo|d|ng pos|t|on.
A. Procedure
1. Perform the sadd|e st|tch|ng operat|on for 25 to
30 sheets of A3 or 11 x 17 paper and check the
m|sa||gnment "a" between the stap|e pos|t|on and
the fo|d|ng pos|t|on.
Standard va|ue a = 1 mm
When the va|ue |s not w|th|n the standard va|ue,
perform the fo||ow|ng procedure.
2. Pu|| out the sadd|e st|tch|ng un|t. (See P.55}
3. Rotate the screw [1| c|ockw|se unt|| c||cked to
make the c||nchers [2| contact w|th the stap|ers
and |ock the c||nchers [2|.
a
15anf3c005na
15anf3c006na [1] [2]
1
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4. lnsta|| the M4 screw [1| obta|ned from the exter|or
and so on |nto the adjustment screw ho|e [3| of
the sadd|e st|tch|ng ho|d /p [2| w|th your f|ngers
and t|ghten |t ||ght|y unt|| |t |s contacted.
Note
Do not the screw [1] too t|ght. Stop t|ghten|ng
when |t |s contacted.
5. |oosen the screw [4|, [5| and [6|.
6. Rotate the screw [1| to move the pos|t|on of the
sadd|e st|tch|ng ho|d /p [2| for the |ength of the
m|sa||gnment "a".
Note
Rotat|ng the screw [1] one revo|ut|on moves
the sadd|e st|tch|ng ho|d /Up 0.7 mm (same
w|dth w|th stap|e|.
When the screw [1] |s t|ghtened, the stap|e
pos|t|on moves forward. When the screw [1]
|s |oosened, the stap|e pos|t|on moves back-
ward.
7. Wh||e push|ng the mount|ng p|ate [7| to the arrow-
marked d|rect|on [9| and contact|ng the sadd|e
st|tch|ng ho|d /p [2| to the screw [1|, t|ghten the
screws [5|.
8. Wh||e push|ng the sadd|e st|tch|ng ho|d /p [2| to
the arrow-marked d|rect|on [10| and contact|ng
the sadd|e st|tch|ng ho|d /p to the screw [1|,
t|ghten the screw [4|, and then t|ghten the screw
[6|.
9. Remove the screw [1| and return |t to the or|g|na|
pos|t|on.
10. Return the sadd|e st|tch|ng un|t, and then repeat
steps 1 to 9 unt|| the standard va|ue can be
obta|ned.
15anf3c007na [8] [9] [7] [5] [6]
[1] [3] [4] [2] [10]
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4.4 Note to keep |n m|nd when rep|ac|ng the board
When the SD contro| board (SDOB} |s rep|aced, be sure to rep|ace the EEPROM (lO68}.
A. Procedure
1. Remove the EEPROM (lO68} from the o|d SD con-
tro| board (SDOB} [1| and |nsta|| |t |nto the new SD
contro| board (SDOB} [2|.
Note
Be sure to |nsta|| the "A" sect|ons of the
EEPROM (IC68| |n the same d|rect|on.
Sett|ngs of the SW3 [3] shou|d be the same as
that of the o|d SDCB (See P.645 |n F|e|d Ser-
v|ce for the ma|n body.|
A
A
15anf3c008na
[1]
[2]
[3]
1
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4.5 T||t/gap adjustment of the c||ncher
Perform th|s adjustment when the stap|e break through the paper by stap||ng a few pages of book|et.
A. Procedure
1. Oarry out stap||ng operat|on w|th two sheets of
papers, and check |f the stap|e break through the
paper. lf the paper |s broken through, perform the
fo||ow|ng steps.
2. Pu|| out the sadd|e st|tch|ng un|t. (See P.55}
3. T||t the bund|e arm [1| to the front.
4. Remove the stap|e cartr|dges [2| to the front.
5. Rotate the rotat|ng knob [3| to move the stap|er
assemb||es |nward, then move them outward by
approx. 30 mm (the |nterva| between the stap|er
becomes approx. 60 mm}.
Note
When mov|ng the stap|er assemb||es, be sure
to move them by rotat|ng the rotat|ng knob [3]
to prevent the be|t tooth from sk|pp|ng. Oth-
erw|se, |t may cause the be|t tooth sk|pp|ng.
6. Remove the screw [1| and remove the sensor
cover [2|.
[2] [3]
15anf3c009na [1]
[1] [2]
15anf3c010na
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7. D|sconnect the connector [1|.
Note
When re|nsta|||ng the sadd|e st|tch|ng un|t, be
carefu| not to |et the connector [1] make con-
tact w|th the ma|n body.
8. Remove the three screws [2|, and then remove
the sadd|e st|tch|ng gu|de p|ate [3|.
[3]
15anf3c011na
[1]
[2]
1
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9. Rotate the screw [1| c|ockw|se unt|| c||cked to
make the c||nchers [2| contact w|th the stap|ers [3|
and |ock the c||nchers [2|. At the moment the
c||nchers are |ocked, check |f the c||nchers do not
ro|| from s|de to s|de and the gap between the sta-
p|ers and the c||nchers equa|s to the standard
va|ue.
Standard va|ue "a": 0.3 0.1 mm (Two sheets of
80 g/m
2
papers can pass through the gap wh||e
three sheets cannot.}
10. When the gap |s out of the standard va|ue, |oosen
the screw [1| counterc|ockw|se and |ower the
c||nchers once. Then perform the adjustment fo|-
|ow|ng the procedure be|ow.
15anf3c012ca
[1]
[3]
a
[2]
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Note
Be sure to perform the adjustment for both
|eft and r|ght s|de of each c||ncher/Rt [4] and /
Lt [5] so that the stap|er and the c||nchers are
para||e| to each other.
When the adjustment |s comp|eted, be sure to
t|ghten the the four screws [1].
2T" UEB BC5 AK7765 AB4B:C4MJ EM4B LK:V" 0C5M :K88W @EB
ABK>64MJ @>58KB4@M F4BC BF@ AC55BA @D >K>58AX KM7
:C5:V 4D BC5 ABK>65 7@5A M@B L85KV BC8@EJC BC5
>K>58"
15anf3c013ca
[2] ,[3]
[4] [5]
[3] [2]
[1]
4. MEOHANlOA| ADJSTMENT
72
F|e|d Serv|ce ver2.0 Sep.2006
S
D
-
5
0
1
B|ank page
2006 KONICA MINOLTA BUSINESS TECHNOLOGIES, INC.
Printed in Japan
CCA03U-M-FE1-0675
Use of this manual should be strictly supervised to avoid
disclosure of confidential information.
C 6500 PM LIST PAGE 1


Q
T
Y
PARTS PART
NUMBERS
Q
T
Y
ADDITIONAL PARTS NEED
TO COMPLETE PM
PART
NUMBERS
PM KIT 100K
DC65PM100
4 CHARGHING CORONAS A03UR70300
1

PM KIT
200K
DC65PM200

2
2
1
1
1
1
1
1
1
1
1
3
1
1
2
1
TONER COLLECTION BOX
DUST PROOF FILTER/1
DUST PROOF FILTER/2
BELT CLEANING BLADE
SEP CORONA UNIT
FIXING RLR /L
CHARGING WIRE ASSY
TRANSFER BELT
TONER COLLECTION SHEET
BELT CLEANING BLADE
1
ST
TRANSFER RLR/K
1
ST
TRANSFER RLR/CMY
2
ND
TRANSFER RLR/U
2
ND
TRANSFER RLR/L
PAPER EXIT RLR/UP
SEPARATION DISCHARGING UNIT
A03UR70200
A03UR70100
65AAR71800
A03U553000
A03UR70400
A03U720300
A03UR70300
A03U504200
65AAR75600
A03U553000
A03U500400
A03U501200
65AA26111
65AA45011
A03U722500
A03UR70400
4
1
1
1
1
3
3
3
DRUM
BLACK DEVELOPER
YELLOW DEVELOPER
MAGENTA DEVELOPER
CYAN DEVELOPER
100K PM KIT
FEED RLR(125K)
SEP RLR(125K)
TAKE UP RLR(125K)

NOTE:
OTHER 200K PM KITS
BOTH KITS INCLUDE ALL
DC65PM200 PARTS
KIT A(INCLUDES DEV)
KIT B(INCLUDES DEV & DRUMS)
A0400Y0
A04P600
A04P700
A04P800
A04P900

56AAR72000
56AAR71600
56AAR72100






7640X025
7640X026
AT 400K 1
1
1
1
2
2
DECURLER RLR
FIXING RLR /1
FIXING RLR /2
FIXING FUSER BELT
BELT REGULATION SLEEVE
INSULATING SLEEVE/UP
A03U860500
A03U720100
A03U720201
A03U720501
A03U725000
A03U729500
2
1
2
1
FIXING BEARING/UP
FIXING DRIVE GEAR/O
FIXING BEARING
FIXING DRIVE GEAR/B
100/200K PM/DEVS/DRUMS
A03U807800
A03U809500
56UA75070
A03U808200
AT 600K 1
3
1
3
1
1
CH CORONA DUST-PROOF FILTER
TRANS BELT CLAW.
BELT CLEANING RLR UNIT
DEVELOPING UNIT Y/M/C
DEVELOPING UNIT/K
REG CLEANING STAY ASSY
65AA-3870
65AA-2870
A03UR74800
A03UR70600
A03UR70700
65AA-4620
1
2
2
1
1
FIXING LIMITER
FIXING BEARING /LWR
INSULATING SLEEVE/LWR
FIXING REGULATING GEAR/A
FIXING DUCT/2 ASSY
100/200K PM/DEVS/DRUMS
65AA53650
26NA53710
A03U722700
65AA77470
A03UR75300
AT
1000K
1
1
2
ND
TRANS EARTH PLATE ASSY
PAPER EXIT DECURLING RLR
65AA-4560
A03U892600
1 FIXING DRIVE GEAR/M A03U809300
AT 1400K 1
SEP CLAW SOLENOID TRANS BELT
26NA82510 1 REGISTRATION RLR 65LAR70700
AT 2 TO 4M

ALL CLUTCH(ADU CONV FEED REG)
56AA82012
AT
2400K
1
1
FIXING UPPER LAMP
FIXING LOWER LAMP
A03UM31E00
A03UM32E00
1
1
FIXING TEMP SENSOR ASSY/U
FIXING TEMP SENSOR ASSY/L
A03UR73500
A03UR73400

DF-609 2
1
PAPER FEED RLR(TAKE-UP)
FEED RLR
13YH40640
13YH40390
1 SEP RLR 20AJ40150
LU-202 1
2
paper feed roller
feed/reverse roller
55VA-4840
55VA-4830
2 feed/ pre-registration clutch 56AA82012

PF-601 1
2
paper feed roller/4/5
feed/reverse roller/4/5
A03XR71000
A03XR70900
ALL CLUTCHES 56AA82012

FD-501 6
2
2
Pick-up rubber
Feed rubber
Separation rubber
50BAR70100
50BAR70200
13QN-4430
4
1
1
Roller solenoid
Punch motor
Tray up down motor
15AGR72300
15AGR73500
129U-1081





C 6500 PM LIST PAGE 2
PI-502 1
1
1
PI CONVEYANCE CLUTCH
PI FEED ROLLER/A
PI FEED ROLLER/B
13QN82011
50BAR70100
13QNR70500
1
1
PI REVERSE ROLLER
PI TORQUE LIMITER

13QNR70400
13QN40731

LS-501-502
1
1
1
PAPER PRESSURE ARM SOLENOID /1
PAPER PRESSURE ARM SOLENOID /2
PAPER PRESSURE ARM SOLENOID /3

15AV82520
15AV82510
15AV82550
1
1
STACKER TRAY UP DOWN MOTOR
END STOPPER SOLENOID

15AV80030
15AV82530

SD-501 1
1
1
1
TRIMMING BLADE UNIT
CATCHING PLATE
CONVEYANCE UNIT CONNECTING SOLENOID
LIFTING SOLENOID 2 ASSY
15AN-5701
15AN52820
15AN82510
15ANR71000
1
2
1
SOLENOID B ASSY
STAPLER ASSY
STAPLES (SK-601)(5K X 3)
15ANR71100
15ANR72900
14YH
FS-503
1
8
INTERMEDIATE RLR RELEASE SOLENOID
PAPER EXIT RLR /A (SPONGE RLR)
15AAR71800
122H48251
1
1
STAPLER UNIT/R
STAPLER UNIT/F
STAPLES (SK-701) )(5K x5)
15AAR71900
15AA42221E
14YJ
FS-607

6
4
4
1
PAPER CONVEYANCE RLR/A
PAPER CONVEYANCE RLR/B
PAPER CONVEYANCE RLR/4
PAPER CONVEYANCE RLR/A?
122H48251
A04D890400
13QE45310
20AK42100
2 STAPLER/F
STAPLE (MS-5C)(5K x3)

15JMR70300
4448-121
PI-110 1
1
FEED RLR ASSY/A(200K)
FEED RLR ASSY/B(100K)
50BA-5740
50BA-5750
1
1
SEP RLR(100K)
TORQ LIMITER(600K)
13QN-4430
13QN40731
C-208
500K
1
1
PAPER FEED RLR
FEED/SEP RLR
55VA-4840
55VA-4830


How to Build a System for the bizhub PRO C6500 Digital Printer/Copier/Scanner
(from start to nish)
4/2007

How to Build a System for the bizhub PRO C6500 Digital Printer/Copier/Scanner
(from start to nish)
4/2007


How to Build a System for the bizhub PRO C6500 Digital Printer/Copier/Scanner
(from start to nish)
4/2007

How to Build a System for the bizhub PRO C6500 Digital Printer/Copier/Scanner
(from start to nish)
4/2007


Accessory Options for bizhub PRO C6500 Digital Printer/Copier/Scanner
4/2007
ACCESSORY ITEM NUMBER DESCRIPTION NOTES
BASE UNIT
bizhub A03U010 65 ppm Printer/Copier/Scanner Includes: (4) Drum, (4) Developer, 1 GB Memory, Tray 1/2/3: 500 sheets each,
PRO C6500 Intelligent Bypass*: 250 sheets, Total Standard Paper Capacity: 1,750 sheets
(7,500 sheets max.)
bizhub A03V020 65 ppm Printer Includes: (4) Drum, (4) Developer, 1 GB Memory, Tray 1/2/3: 500 sheets each,
PRO C6500P Intelligent Bypass*: 250 sheets, Total Standard Paper Capacity: 1,750 sheets
(7,500 sheets max.)
DOCUMENT HANDLING OPTIONS
OC-506 A0420Y0 Original Cover
DF-609 A0520Y0 Reversing Automatic Document Feeder 100 sheet capacity.
PAPER SUPPLY OPTIONS
LU-202 A03W0Y0 Large Capacity Tray 2500 sheet capacity (for Entry version)
PF-601 A03X0Y0 Paper Feed Unit 6000 sheet capacity (2 x 3000)
HT-504 A0410Y1 Dehumidier Heater for PF-601 Helps remove curl/ripples from coated stocks
HT-503 A0410Y0 Dehumidier Heater for LU-202 Helps remove curl/ripples from coated stocks
OUTPUT OPTIONS
FS-607 A04D0Y0 Booklet Finisher Saddle stitch up to 20 sheets (80-page booklets), half-fold, tri-fold, 50-sheet stapling
FS-503 15AE 100-Sheet Stapling Finisher Staples are custom cut for clean output regardless of set size
FD-501 15BN Multi-Folding Unit 6 fold types (half, gate, z, double parallel, letter-in, letter-out),
2/3-hole punch, post inserter
PK-512 A04F0Y1 2/3-Hole Punch Kit for FS-607
PI-502 A04H0Y0 Post Inserter for FS-607
SD-501 15AQ Saddle Stitch Finisher Up to 50-sheets (200-pages) with face trim
LS-501 15AM Large Capacity Stacker 5000-sheet capacity, includes roll-away cart
RU-503 A04J0Y0 Relay Unit (no power supply) Required on PRO congurations without FS-503. See conguration section.
RU-504 A04K0Y0 Relay Unit (with power supply) Required on PRO congurations that include FS-503 See conguration section.
HDD OPTION
HD-506 A03Y0Y0 4 x 40 GB Hard Drives (all included in kit) Required for Overlay/Watermark
CONTROLLER OPTIONS
IC-303 A0350Y0 External Fiery Image Controller External Fiery S450 (Pentium 4 @ 3.2 GHz, 1 GB memory, 160 GB HDD,
Fiery System 8 software)
IC-304 A0730Y0 External Creo Image Controller External Creo Intel Core 2 Duo Processor, Fusion In board, 1 GB system memory, 1 GB
image memory, 80 GB SATA system and user disk, 280 GB SATA image disk space
IC-408 A0360Y0 Embedded Fiery Image Controller Embedded Fiery X3eTY2 (Celeron-D @ 2.8 GHz, 512 MB memory,
80 GB HDD, Fiery System 8e software)
1 GB 7640002844 1 GB Memory Upgrade for IC-303 Patch le required (See ONYX)
2 GB 7640002845 2 GB Memory Upgrade for IC-303 Patch le required (See ONYX)

CONSUMABLES
ACCESSORY ITEM NUMBER DESCRIPTION YIELD
TN610K A04P130 Black Toner 35,000 @ 5% coverage
TN610Y A04P230 Yellow Toner 24,000 @ 5% coverage
TN610M A04P330 Magenta Toner 24,000 @ 5% coverage
TN610C A04P430 Cyan Toner 24,000 @ 5% coverage
DV610K A04P600 Black Developer 200,000
DV610Y A04P700 Yellow Developer 200,000
DV610M A04P800 Magenta Developer 200,000
DV610C A04P900 Cyan Developer 200,000
DU-102 A0400Y0 Drum Unit 200,000
Staples (for FS-503) 14YJ Staples for FS-503 5000 x 5
Staples (for SD-501) 14YH Staples for SD-501 5000 x 3 * Bypass only accessible when PF-601 not installed
Entry
How to Build a System for the bizhub PRO C6500 Digital Printer/Copier/Scanner
(from start to finish)
IC-408
Embedded Fiery
Image Controller
HD-506
Hard Disk Drive
HT-503
Dehumidification
Heater
FS-607
Booklet Finisher
PRO C6500 Main Body LU-202 Large Capacity Tray
PI-502
Post Inserter
OC-506
Original Cover
DF-609
Document Feeder
PK-512
2/3 Hole
Punch Kit
STEP 1: BASE UNIT
bizhub 65 ppm Printer/Copier/Scanner
Includes: (4) Drum, (4) Developer, 1 GB Memory, Tray 1/2/3: 500
sheets each, PRO C6500 Intelligent Bypass: 250 sheets, Total
Standard Paper Capacity: 1,750 sheets (4,250 sheets max.)
STEP 2: DOCUMENT HANDLING OPTIONS
OC-506 Original Cover
DF-609 Reversing Automatic Document Feeder
100 sheet capacity.
STEP 3: PAPER SUPPLY OPTIONS
LU-202 Large Capacity Tray 2500 sheet capacity
(for Entry version)
HT-503 Dehumidifier Heater for LU-202
Helps remove curl/ripples from coated stocks
STEP 4: OUTPUT OPTIONS
FS-607 Booklet Finisher
Saddle stitch, half-fold, tri-fold, 50-sheet stapling
PK-512 2/3-Hole Punch Kit for FS-607
PI-502 Post Inserter for FS-607
STEP 5: HDD OPTION
HD-506 4 x 40 GB Hard Drives (all included in kit)
Required for Overlay/Watermark + when using SD-501
Highly Recommended
STEP 6: CONTROLLER OPTION
IC-408 Embedded Fiery Image Controller
Embedded Fiery X3eTY2 (Celeron-D @ 2.8GHz, 512 MB
memory, 80 GB HDD, Fiery System 8e software)
2/2007
Accessory Options for bizhub PRO C6500 Digital Printer/Copier/Scanner
Accessory Item Number Description Notes
BASE UNIT
bizhub A03U010 65ppm Printer/Copier/Scanner Includes: (4) Drum, (4) Developer, 1 GB Memory, Tray 1/2/3: 500 sheets each,
PRO C6500 Intelligent Bypass: 250 sheets, Total Standard Paper Capacity: 1,750 sheets
(4,250 sheets max.)
DOCUMENT HANDLING OPTIONS
OC-506 A0420Y0 Original Cover
DF-609 A0520Y0 Reversing Automatic Document Feeder 100 sheet capacity
PAPER SUPPLY OPTIONS
LU-202 A03W0Y0 Large Capacity Tray 2500 sheet capacity (for Entry version)
HT-503 A0410Y0 Dehumidifier Heater for LU-202 Helps remove curl/ripples from coated stocks
OUTPUT OPTIONS
FS-607 A04D0Y0 Booklet Finisher Saddle stitch up to 20 sheets (80-page booklets), half-fold, tri-fold, 50-sheet stapling
PK-512 A04F0Y1 2/3-Hole Punch Kit for FS-607
PI-502 A04H0Y0 Post Inserter for FS-607
HDD OPTION
HD-506 A03Y0Y0 4 x 40 GB Hard Drives (all included in kit) Required for Overlay/Watermark + when using SD-501 Highly Recommended
CONTROLLER OPTION
IC-408 A0360Y0 Embedded Fiery Image Controller Embedded Fiery X3eTY2 (Celeron-D @ 2.8GHz, 512 MB memory, 80 GB HDD,
Fiery System 8e software)
CONSUMABLES
Accessory Item Number Description Yield
TN610K A04P130 Black Toner 35,000 @ 5% coverage
TN610Y A04P230 Yellow Toner 24,000 @ 5% coverage
TN610M A04P330 Magenta Toner 24,000 @ 5% coverage
TN610C A04P430 Cyan Toner 24,000 @ 5% coverage
DV610K A04P600 Black Developer 200,000
DV610Y A04P700 Yellow Developer 200,000
DV610M A04P800 Magenta Developer 200,000
DV610C A04P900 Cyan Developer 200,000
DU-102 A0400Y0 Drum Unit 200,000
Staples 4448121 Staples for FS-607 5000 x 3
for FS-607
Entry
2/2007

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