Progressive Maintenance

Presentation No PM Pillar Activities

Energy Conservation

Presenter name :

Duration of presentation

Presentation : Min
Q&A : Min

Slide Number: 1 TVS Motor company – P2

Business Expectation & Progressive Maintenance
PM Pillar Activities
Objective
Energy Conservation

Eliminating line stoppers and reducing maintenance cost were the business
expectations from PM pillar.

The objective of PM pillar is to

 Improve availability of machines by achieving Zero Breakdown

 Reduce Maintenance cost & Energy Cost

Slide Number: 2 TVS Motor company – P2

Targets Progressive Maintenance
PM Pillar Activities

Energy Conservation

02-'03 Target %
Area of focus Category Measure UOM 03-'04 04-'05 05-'06 06-'07 07-'08
BM From BM

Line stopper Numbers

Line stopper 1344 0 0 0 0 0 100%
(Vehicles) /month
Break down Numbers
D 809 590 450 250 97 37 95%
frequency /month
Break down
Break down Hours
910 650 510 330 114 33 96%
hours /month
Manufacturing Maintenance Rupees
C 360 260 240 220 196 243 32%
cost cost /vehicles

Targets for PM

Slide Number: 3 TVS Motor company – P2

 Progressive Maintenance
Layout of Plant 2 PM Pillar Activities

Energy Conservation
Process flow of Plant 2
N

Painting Unit

Engine
Vehicle Assembly Fabrication Unit
Assembly

Machining Machining
To Stores Unit Stores
Unit
vehicle
ware house

Vehicle MIW Parts Supplier parts

Slide Number: 4 TVS Motor company – P2
Intangible benefits Progressive Maintenance
PM Pillar Activities

Energy Conservation

•Problem solving approach improved by understanding

machine functioning.

Slide Number: 5 TVS Motor company – P2

 Progressive Maintenance
PM Pillar Activities

Energy Conservation

End of presentation

Slide Number: 6 TVS Motor company – P2