Kenr9524kenr9524-01 Sis

Y903-AC1
CONTROL
PANEL
Y908-AC66
229-XJ8
Y909-AC59
229-XJ7
229-XJ6
229-XJ5
Y910-AC42
Y911-AC61
202-AC18
229-MR4
229-MR5
Y912-AC55
C32 PM1000 Power Module

Electrical System
Y913-AC54
Y914-AC49
Y915-AC57
F409-VF4
Y916-AC53
F705-AC56
F408-AC71
G487-AC51
G488-AC45
G490-AC58
R955-AC69
L1-J6
838-AC19
L2-J5
E488-VF3
202-AC2
MED1-UP
KNM1-UP
F702-AC52
F409-V4
N713-AC21
N714-AC20
E487-VF2
E488-V3
AC DISTRIBUTION
PANEL
229-MR2
N752-AC22
E486-VF1
E565-AC60
E487-V2
J904-AC23
FUEL CONTROL
PANEL
J905-AC24
N716-AC25
CB1-1-XJ1
N720-AC26
N719-AC27
N717-AC29
N715-AC30
E486-V1
CB1-2-XJ2
101-AC15
N718-AC28
CR2-12-XJ3
A782-MR14
A770-MR11
A275-MR3
F407-MR8
X711-MR9
F709-AC68
CR2-22-XJ4
F407-AC62
CR2-32-JH7
F405-AC76
F406-AC73
995-AC72
P737-AC40
N704-GEN9
AC-PMG-C
AC-PMG-B
P738-AC50
R951-AC48
R952-AC46
R953-AC47
X713-MR10
X712-MR12
N703-GEN6
N702-GEN5
229-XJ5
AC-PMG-A
Y794-AC33
AC-F1
AC-F2
Y795-AC39
Y796-AC36
Volume 1 of 2: Generator Set Schematic
229-XJ8
D998-AC1
CR2-12-XJ3
SWITCHGEAR
TERMINAL STRIP
Y794-RE30
Y795-RE32
Y796-RE34
N705-GEN7
CR2-22-XJ4
OPERATOR
INTERFACE
ACCESS DOOR
N706-GEN8
2009 Caterpillar, All Rights Reserved
Printed in U.S.A.
EMCP
ACCESS DOOR
TBH1-JH1
229-XJ6
229-XJ7
TBH4-JH2
CB1-1-XJ1
Symbols
TBJWH-J3
200-GE10
DC TERMINAL STRIP
AC TERMINAL STRIP
SHORE POWER
ACCESS DOOR
Pressure
Symbol
Temperature
Symbol
Level
Symbol
Circuit Breaker
Symbol
Flow
Symbol
Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
AC/DC DISTRIBUTION PANEL
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
(LOCATED IN EMCP PANEL)
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
PM1000 GENERAL LOCATIONS
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.
Harness and Wire Symbols

Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.
1
2
T957-J18
T958-J19
T959-J20
T960-J21
T961-J22
T962-J23
T858-J10
T859-J12
T860-J8
TBH4-JH2
(JWH-H4)
INJECTOR
4
1
2
1
2
TBJWH-JH3
(JWH-21)
L2-JH5
(JWH-L2)
L1-JH6
(JWH-L1)
1
2
1
2
J-C4
7E6513
T859-J3 WH-16
T959-J20 BR-16
INJECTOR
10
1
2
J-C3
7E6513
T858-J2 GY-16
T958-J19 YL-16
INJECTOR
12
1
2
J-C2
7E6513
T858-J1 GY-16
T957-J18 PU-16
INJECTOR
8
GND-JH4
(GND)
INJECTOR
1
J-C6
7E6513
T860-J5 OR-16
T961-J22 GN-16
J-C5
7E6513
T859-J4 WH-16
T960-J21 BU-16
INJECTOR
6
CR2-32-JH7
(JWH-CR1_A1)
J-C7
7E6513
T860-J6 OR-16
T962-J23 WH-16
INJECTOR HARNESS EVEN

T858-J1
T858-J2
T859-J3
T859-J4
T860-J5
T860-J6
GY-16
GY-16
WH-16
WH-16
OR-16
OR-16
T957-J18
T958-J19
T959-J20
T960-J21
T961-J22
T962-J23
GY-16
T858-J10
WH-16
T859-J12
OR-16
INJECTOR
3
PU-16
YL-16
BR-16
BU-16
GN-16
WH-16
1
2
1
2
1
2
F-C5
7E6513
T859-F4 WH-16
T960-F21 BU-16
INJECTOR
9
1
2
F-C6
7E6513
T860-F5 OR-16
T961-F22 GN-16
INJECTOR
11
1
2
F-C7
7E6513
T860-F6 OR-16
T962-F23 WH-16
INJECTOR
7
INJECTOR HARNESS ODD
F-C3
7E6513
T858-F2 GY-16
T958-F19 YL-16
F-C4
7E6513
T859-F3 WH-16
T959-F20 BR-16
INJECTOR
5
T860-J8
1
2
F-C2
7E6513
T858-F1 GY-16
T957-F18 PU-16
T858-F1
T858-F2
T859-F3
T859-F4
T860-F6
T860-F5
GY-16
GY-16
WH-16
WH-16
OR-16
OR-16
T858-F10
T859-F12
T860-F8
T957-F18
T958-F19
T959-F20
T960-F21
T961-F22
T962-F23
101-A88
40A
RD-8
101-A87
RD-8
101-A12
101-A88
101-A89
101-A101
RD-16
RD-8
RD-12
RD-12
AUXILLARY BREAKER
6T3644
20A
101-A101
RD-12
116-A102
RD-12
ECM BREAKER
6T3644
20A
START AID
SOLENOID
1433878
BK-18
BK-18
30
ECM RELAY
3E5239
87
87a
ASOS
TIMER
B-T2
1311489
B-T3
1311489
304-B2
NEG
POS
BATTERY 1
POS
BATTERY 2
130-0026 BK-0000
STARTER 1
2371962
CONNECT TO BATT- TERM

ON STARTER MOTOR WHEN
A DISCONNECT SWITCH
IS NOT USED
A-T1
1311492
SMMS 2
1480757
ALTERNATOR WIRING
NOTE AD
BB-T2
1311489
1
2
BB-T3
1311489
304-BB2
GY-8
BB-T4
1311487
R
GND
200-D3
109-D1
BK-6

ON STARTER MOTOR
STARTER 2
2371962
RD-6
ALT BREAKER
6T3645
60A
109-D2
RD-6
RD-6
E-T8
N757-E9
G971-E7
BK-18
BK-18
2
1
86
85
1
5
2
4
3
RH ASOS
1433878
BK-18
BK-18
OR-18
BK-18
RD-8
BK-18
BK-18
101-E1
120-E4
RD-16
200-E12
200-E10
BK-18
BK-18
RD-16
RD-18
115-A90
BK-18 (-)
WH-18 (+)
PRIMARY ENGINE
SPEED TIMING SENSOR
(CRANKSHAFT)
2016615
200-E8
200-E3
BK-16
BK-16
DUAL STARTER OPTION
1
2
BK-18
BK-18
1
2
G971-E7 RD-16
200-E8 BK-16
2
1
2
1
G-C1
1552269
200-G5 BK-16
G971-G2 RD-16
N757-E6
200-G5 BK-16
200-G6 BK-16
G971-G2 RD-16
G971-G3 RD-16
6
7
8
200-G4
G-T2
8T8730
BK-16
BK-14
150-A91
RD-12
944-A129
OR-18
945-A132
RD -16
BK -16
CU -16
200-A106
200-A107
944-A131
945-A134
F702-A143
F715-A141
F715-A142
F716-A139
F722-A144
G833-A77
M755-A116
M756-A119
M757-A122
R774-A34
BK-14
BK-14
OR-18
BR-18
BK-18
BK-18
BK-18
BK-18
BK-18
PK-18
YL -19
GN -19
CU -19
WH-18
M755-A116
YL -19
M756-A119
GN -19
M757-A122
CU -19
A-C40
8T9834
200-A107 BK-14
200-A106 BK-14
M757-A122 CU-19
M756-A119 GN-19
M755-A116 YL-19
A-C38
1552264
NOTE AE
354-A100 OR-18
200-A107 BK-14
200-A106 BK-14
945-A134 BR-18
944-A131 OR-18
F702-A143 BK-18
F722-A144 BK-18
F715-A141 BK-18
F715-A142 BK-18
F716-A139 BK-18
G833-A77 PK-18
M757-A122 CU-19
M756-A119 GN-19
M755-A116 YL-19
R774-A34 WH-18
RD-16
AIR SHUTOFF OPTION
116-A102
101-A87 RD-8
118-B1 RD-8
118-BB1 RD-8
200-A105 BK-14
X862-A81 OR-18
X862-A82 OR-18
X863-A84 BK-18
X863-A85 BK-18
RD-12
116-A104
116-A103
RD-14
RD-14
CABLE-01 1346258
838-A136 RD -16
838-A137 BK -16
838-A135 CU -16
354-A24
354-A98
FUEL PRESSURE
SENSOR
1946725
+5 VOLTS
GROUND
SIGNAL
OR-18
YL-18
GN-18
354-A99 OR-18
F722-A144 BK-18
F702-A143 BK-18
F715-A142 BK-18
F715-A141
F716-A139
G833-A77
945-A134
944-A131
BK-18
BK-18
PK-18
BR-18
OR-18
OR-18
OR-16
354-A100 OR-18
354-A99 OR-18
R774-A34 WH-18
116-A104
116-A103
838-A137
838-A136
838-A135
RD-14
RD-14
BK-16
RD-16
CU-16
OIL PRESSURE
SENSOR
2490098
1
2
3
4
5
6
7
8
9
10
11
12
A-C3
1552252
T957-A2
T958-A5
T959-A8
T960-A9
T961-A10
T962-A13
T858-A27
T859-A18
T860-A46
PU-16
YL-16
BR-16
BU-16
GN-16
WH-16
GY-16
WH-16
OR-16
T858-A27
T858-A47
T859-A18
T859-A41
T860-A46
T860-A53
T957-A2
T957-A52
T958-A5
T958-A50
T959-A8
T959-A51
T960-A9
T960-A54
T961-A10
T961-A55
T962-A13
T962-A56
PU-16
YL-16
BR-16
BU-16
GN-16
WH-16
GY-16
WH-16
OR-16
GY-16
GY-16
WH-16
WH-16
OR-16
OR-16
PU-16
PU-16
YL-16
YL-16
BR-16
BR-16
BU-16
BU-16
GN-16
GN-16
WH-16
WH-16
994-A20 GY-18
995-A22 BU-18
C967-A25 BU-18
C984-A72 YL-18
C991-A7 PK-18
E963-A29 WH -18
E963-A30 BK -18
E963-A48 CU -18
E965-A15 BU-18
E966-A32 YL-18
F421-A23 YL-18
G828-A3 WH-18
G828-A28 WH-18
G828-A36 WH-18
G828-A38 WH-18
Vs
GROUND
SIGNAL
A
B
C
PK-18
Vs
GROUND
SIGNAL
INLET AIR
PRESSURE SENSOR
2668650
A-C6
1552269
E965-A15
E966-A32
A-C7
1552269
G858-A39
G857-A40
A-C11
1552269
F421-A23
G833-A45
ATMOSPHERIC
PRESSURE SENSOR
2490094
OR-18
OIL TEMPERATURE
SENSOR
1309811
RD-14
BK-14
OR-18
BR-18
BK -18
WH -18
CU -18
F421-A23
G833-A45
G857-A40
G858-A39
E963-A29
E963-A30
E963-A48
E965-A15
E966-A32
BU-18
YL-18
WH-18
YL-18
YL-18
PK-18
YL-18
WH-18
WH -18
BK -18
CU -18
BU-18
YL-18
YL-18
PK-18
994-A20
995-A22
C967-A25
C984-A72
C991-A7
G828-A3
G828-A28
G828-A36
G828-A38
G829-A4
G829-A31
G829-A35
G829-A37
G833-A11
G833-A43
G833-A69
G833-A44
G833-A71
G846-A1
M707-A6
R746-A26
R747-A14
R800-A70
1532707
1532707
M756-A120
M756-A121
1532707
1532707
1532707
1532707
SIGNAL
GROUND
INLET AIR TEMPERATURE

SENSOR
1309811
+8 VOLTS
GROUND
ALARM
BATTERYBATTERYCAN DATALINK SHIELD

CAN DATALINKCAN DATALINK+
X862-A82
X862-A81
X863-A84
X863-A85
SIGNAL
GROUND
RD-18
BK-18
GN-18
ENGINE SHUTDOWN-1
DROOP
THROTTLE
SHUTDOWN-C
SHUTDOWN-D
START / RUN / STOP
DIGITAL REFERENCE
CAT DATALINKCAT DATALINK+
ETHER AUTO / MAN
POWER+
POWER+
SIGNAL
COMMON
SHIELD
RD-12
200-A19 BK-16
200-A97 BK-16
200-A105 BK-14
200-A107
200-A106
200-A128
WH-18
GN-18
GY-18
G846-A1 YL-18
G833-A11 PK-18
FUEL TEMPERATURE
SENSOR
1309811
SIGNAL
GROUND
1
2
COOLANT TEMPERATURE
SENSOR
1309811
SIGNAL
GROUND
1
2
BU-18
PK-18
A-C17
1552269
995-A22 BU-18
G833-A43 PK-18
R800-A70
G833-A71
C984-A72
A
B
C
GY-18
BU-18
BU-18
YL-18
PK-18
WH-18
WH-18
WH-18
WH-18
GN-18
GN-18
GN-18
GN-18
PK-18
PK-18
PK-18
PK-18
PK-18
YL-18
PU-18
PK-18
GY-18
OR-18
OR-18
X863-A16
BK-18
150-A92
150-A93
150-A94
150-A95
150-A96
150-A127
200-A108
200-A109
200-A110
200-A111
200-A112
RD-14
RD-14
RD-14
RD-14
RD-14
RD-14
BK-14
BK-14
BK-14
BK-14
BK-14
R800-A70
G833-A79
OR-18
PK-18
944-A130
945-A133
N757-A21
OR-18
BR-18
WH-18
383-A49
GN-18
382-A42
PK-18
R774-A34 WH-18
F715-A140 BK-18
OR-18
PK-18
YL-18
R800-A70
G833-A71
X862-A80
X863-A16
OR-18
PK-18
OR-18
BK-18
BK-14
BK-14
BK-14
383-A49 GN-18
382-A42 PK-18
944-A130 OR-18
945-A133 BR-18
F702-A143 BK-18
F715-A141 BK-18
F715-A142 BK-18
F715-A140 BK-18
F716-A139 BK-18
F722-A144 BK-18
G833-A77 PK-18
G833-A79 PK-18
G833-A71 PK-18
N757-A21 WH-18
R774-A34 WH-18
R800-A70 OR-18
CONNECTS TO ENGINE INTERFACE

(E) HARNESS CONNECTOR E-C7
VOL. 1 INSIDE, LOCATION G-13
C32 ENGINE WIRING DIAGRAM
383-A49 GN-18
382-A42 PK-18
R774-A34 WH-18
150-A92 RD-14
150-A93 RD-14
150-A94 RD-14
150-A95 RD-14
150-A96 RD-14
150-A127 RD-14
200-A108 BK-14
200-A109 BK-14
200-A110 BK-14
200-A111 BK-14
200-A112 BK-14
944-A130 OR-18
945-A133 BR-18
F702-A143 BK-18
F715-A140 BK-18
F716-A139 BK-18
F722-A144 BK-18
G833-A79 PK-18
R800-A70 OR-18
N757-A21 WH-18
A-C35
8T8736
101-A125
200-A128
RD-14
BK-14
944-A129 OR-18
945-A132 BR-18
M756-A121 GN -19
M755-A118 YL -19
M757-A124 CU -19
M755-A117
M756-A120
M757-A123
A-C26
1698670
YL -19
GN -19
CU -19
A
B
H
D
E
F
G
C
J
SERVICE
CONNECTOR
A
B
C
A
B
C
GN-18
G833-A17
OR-16
PK-18
PK-18
PK-18
1698670
M755-A113
M756-A114
M757-A115
A-C25
A-C27
1330970
A
B
C
A-C28
1743016
YL -19
GN -19
CU -19
R800-A70
OR-18
T858-A27
T858-A47
T859-A18
T859-A41
T860-A46
T860-A53
T957-A2
T957-A52
T958-A5
T958-A50
T959-A8
T959-A51
T960-A9
T960-A54
T961-A10
T961-A55
T962-A13
T962-A56
X862-A80
X863-A16
GY-16
GY-16
WH-16
WH-16
OR-16
OR-16
PU-16
PU-16
YL-16
YL-16
BR-16
BR-16
BU-16
BU-16
GN-16
GN-16
WH-16
WH-16
OR-18
BK-18
A-C1
1607689
M756-A114
GN -19
F716-A139
BK-18
M757-A115
CU -19
PK-18
OR-18
X862-A80
WH-18
T960-A9 BU-16
T961-A10 GN-16
T959-A8 BR-16
T962-A13 WH-16
T858-A27 GY-16
E963-A48 CU -18
G846-A1 YL-18
G833-A45
150-A92
RD-14
M755-A113
YL -19
150-A93
150-A94
RD-14
RD-14
150-A95
RD-14
150-A96
RD-14
200-A108
BK-14
200-A109
BK-14
200-A111
F702-A143
200-A112
F722-A144
200-A110
150-A127
BK-14
BK-18
BK-14
BK-18
BK-14
RD-14
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
+8V DIGITAL POWER

DIGITAL RETURN
CAT DATALINK+
CAT DATALINKAIR SHUTOFF
START AID SOLENOID ETHER MAN OVERRIDE

E-STOP
Harness Identification Letter(s):

(A, B, C, ..., AA, AB, AC, ...)
Wire, Cable, or Harness Assembly Identification:

Includes Harness Identification Letters and Harness
Connector Serialization Codes
INJECTOR 3 LS
C-C4
130-6795
INJECTOR 1 LS
INJECTOR 5,7 HS
Part Number for

Connector Plug
AG-C3
130-6795
Harness Connector Serialization Code: The "C" stands

for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)
INJECTOR
INJECTOR
INJECTOR
INJECTOR
INJECTOR
Socket
5A
Receptacle
Pin or Socket
Number
Single Wire
Connector
7 LS
9 LS
5 LS
11 LS
1,3 HS
Component
Part Number
Plug
Harness identification code:

This example indicates wire
135 in harness "AG".
Ground
Connection
INJECTOR 9,11 HS
Fuse
(5 Amps)
200-L32 BK-14
Circuit Identification
Number
Wire Color
Wire Gauge
SPD/TMG SHIELDS
OIL TEMP
ANALOG REFERENCE
74
73
G828-A65
T860-A53
T859-A41
F421-A23
M707-A6
WH-18
OR-16
WH-16
YL-18
PU-18
X863-A16
X862-A80
T858-A47
R747-A14
C967-A25
BK-18
OR-18
GY-16
GY-18
BU-18
WH-16
E965-A15
E966-A32
BU-18
YL-18
T957-A52
PU-16
C991-A7 PK-18
C984-A72 YL-18
G857-A40
E963-A29
994-A20
YL-18
WH -18
BU-16
PK-18
GY-18
G858-A39
E963-A30
WH-18
BK -18
T961-A55
T958-A50
GN-16
YL-16
T959-A51
G829-A67
BR-16
GN-18
995-A22
PK-18
BU-18
CAN DATALINK-
START/ RUN / STOP

CAN DATALINK SHIELD
A-C2
2274002
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
PRESS SNSR +5V
INJECTOR 2,4 HS
INJECTOR 6,8 HS
ABBREV
DIFF FUEL PRESS

FUEL TEMP
STRTR SOLENOIDSTRTR SOLENOID+
INJECTOR 10,12 HS
ATM PRESS
INTAKE AIR TEMP
INJECTOR 2 LS
COLOR
RD
RED
WH
WHITE
OR
ORANGE
YL
YELLOW
PK
PINK
BK
BLACK
GY
GRAY
PU
PURPLE
BR
BROWN
GN
GREEN
BU
BLUE
CAM SPD/TMGCAM SPD/TMG+
INJECTOR 12 LS
FUEL PRESS
LOW COOLANT LVL
SYMBOL
DESCRIPTION
BLADE, SPADE, RING,

OR SCREW TERMINAL
TDC PROBECRANK SPD/TMG+
SPLICE
INJECTOR 6 LS
TEMP SNSR COMMON
CIRCUIT NOT CONNECTED
OIL PRESS (FILT)
ELECTRICAL CONNECTION
TO MACHINE STRUCTURE
TDC PROBE+
CRANK SPD/TMG-
AN HARNESS
244-9600
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
INJECTOR 4 LS
INJECTOR 10 LS
ANNUNCIATOR PANEL
CONNECTOR
(OPTIONAL)
ATCH WIRE, CABLE

COMPONENT
INJECTOR 8 LS
PRESS SNSR COMMON
BOOST PRESSURE
H#
CIRCUIT GROUPING
DESIGNATION
COOLANT TEMP
(+) BATTERY
(+) BATTERY SWITCHED
STARTING CIRCUIT
BATTERY+
(-) BATTERY / SENSOR RETURN
CAN DATALINK+
SENSOR / ACTUATOR SUPPLY
BATTERY+
BATTERY+
SIGNAL TO ECM
CONTROL (POSITIVE) FROM ECM
CONTROL (RETURN) FROM ECM
CAT DATA LINK
BATTERY+
BATTERY+
J1939 DATA LINK

BATTERY-
BATTERYTHROTTLE
BATTERYDROOP
BATTERYKEYSWITCH
9X-1123
76
75
R746-A26
BATTERY-
Part Number For

Connector Recepticle
325-AG135 PK-14
Pin
L-C12
3E-5179
AG-C4
111-7898
79
T960-A54
G833-A17
START AID SOLENOID +
PK-18
120
119
118
117
116
115
114
113
112
111
110
109
108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
Sure-Seal connector: Typical representation

of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.
1
2
78
77
T962-A56
A-C15
1552269
M707-A6 PU-18
G833-A69 PK-18
C967-A25
G833-A44
1
2
G833-A71
R800-A70
OR-18
OR-18
BK-18
BK-18
ENGINE SHUTDOWN-2
150-A91
A
B
C
1
2
A-C18
1552267
COOLANT LEVEL
SENSOR
1656634
Vs
GROUND
SIGNAL
A-C24
1552269
A-C16
1552269
M755-A117
M755-A118
A-C14
2304013
G828-A36
G829-A35
R747-A14
YL-16
T957-A2 PU-16
T859-A18 WH-16
G846-A1 YL-18
G857-A40 YL-18
G858-A39 WH-18
M707-A6 PU-18
R746-A26 PK-18
R747-A14 GY-18
WH-18
GN-18
GY-18
WH-18
GN-18
PK-18
T958-A5
T860-A46
G833-A71
G828-A38
G829-A37
R746-A26
A
B
C
G829-A67
PK-18
PK-18
PK-18
PK-18
G833-A45
A-C5
1552269
E963-A30
E963-A29
E963-A48
A-C12
2370227
G828-A3
G829-A4
994-A20
G828-A65
G829-A4 GN-18
G829-A31 GN-18
G829-A35 GN-18
G829-A37 GN-18
G833-A11
G833-A43
G833-A69
G833-A44
A-C13
2304013
OR-18
OR-18
BK-18
BK-18
AUX
AUX
MPU
MPU
MPU
1
2
3
4
5
6
7
8
9
10
11
12
G828-A28 WH-18
G829-A31 GN-18
C991-A7 PK-18
BR-18
BK-18
BK-18
BK-18
BK-18
BK-18
M757-A124
M757-A123
40
39
38
37
36
35
34
33
32
31
29
30
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
1
2
BK-18
BK-18
A
B
C
PK-18
WH-18
WH-18
101-A125
200-A128
944-A129
945-A132
BR-18
RD-16
BK-16
RD-18
OR-18
WH-18
G-T1
8T8730
G971-G7
OR-18
RD-18
WH-18
6
7
8
945-A133
X862-A82
X862-A81
X863-A84
X863-A85
1
2
A-C4
1552252
T957-A52
T958-A50
T959-A51
T960-A54
T961-A55
T962-A56
T858-A47
T859-A41
T860-A53
A-C10
3E3370
944-A130
G833-A77
N757-A21
R774-A34
200-A128
101-A12
200-A19
120-A33
354-A24
N757-A21
BR-18
BR-18
FUEL DIFFERENTIAL
PRESSURE SWITCH
2122768
G833-A71
RD-12
OR-16
BK-16
1
2
3
4
5
6
7
8
945-A134
945-A132
RD-12
A-C38
1552264
A-C39
3E3388
OR-18
OR-18
F702-A143
F715-A141
F715-A142
F716-A139
F722-A144
115-A90
354-A98
200-A97
MTR BAT
CONNECT TO BATT+ TERM

ON STARTER MOTOR
BK-18
BK-18
SECONDARY ENGINE
SPEED TIMING SENSOR
(CAMSHAFT)
2016616
RD-12
BK-16
BK-16
BK-14
BK-14
BK-14
BK-14
GN-18
PK-18
R800-A70
120-A33
838-A136
838-A137
838-A135
1
2
944-A131
944-A129
RD-8
A-C9
1552269
E-C1
3E3388
1
101-E1 RD-16
2
200-E3 BK-16
3
120-E4 RD-18
4
354-E5 OR-18
5
N757-E6 WH-18
354-E5 OR-18
G971-E7 RD-16
RD-16
G-C2
1552269
200-G5 BK-16
G971-G3 RD-16
LH ASOS
1433878
118-B1
RD-12
BK-16
BK-16
BK-14
GN-18
PK-18
WH-18
OR-18
OR-18
BK-18
BK-18
150-A91
200-A19
200-A97
200-A105
200-A107
200-A106
200-A128
383-A49
382-A42
RD-8
WH-18
N757-E9 WH-18
N757-E13 WH-18
E-T2
118-BB1
OR-18
E-C2
1552269
200-E12 BK-18
N757-E13 WH-18
101-E1
RD-12
RD-18
A-C23
3E5519
BK-18
BREAKER
6T3642
E-T1
BK-14
SPEED SENSOR
4P5820
RD-18
115-A90
120-A33
RD-14
MOTOR
109-D1
A-C22
1552269
X862-A82
X863-A85
118-BB1
ALT
+
RD-8
200-A105
A-T7
1311507

ON STARTER MOTOR
354-E5
10A
BK-18
BK-18
ALTERNATOR
5N5692
101-A87
MOTOR
DISCONNECT SWITCH
7N0718
E-T7
RELAY
1480757
E-T3
E-T4
RD-8
MTR BAT
200-E10
OR-18
BK-18
B-T4
1311487
CONNECT TO BATT+ TERM

ON STARTER MOTOR
BATT-CABLE - BK-00
RD-8
BATT-CABLE + RD-00
NEG
118-B1
120-E4
E-T5
RD-16
SMMS 1
1480757
A-C20
1552269
X862-A81
X863-A84
E-T6
RD-12
A-C36
1552269
382-A42 PK-18
383-A49 GN-18
2
1
239-5794
1
101-A89
101-A125
150-A91
200-A19
200-A97
200-A105
383-A49
382-A42
N757-A21
X862-A82
X862-A81
X863-A84
X863-A85
118-BB1 RD-8
118-B1 RD-8
BATTERY AND DISCONNECT WIRING

NOTE AD
WH-16
OR-16
F-C1
3E8969
PU-16
YL-16
BR-16
BU-16
GN-16
WH-16
GY-16
WH-16
OR-16
TIMING CALIBRATION(TC)
PROBE CONNECTOR
SMMS BREAKER
9Y0951
1
2
GY-16
PU-16
YL-16
BR-16
BU-16
GN-16
WH-16
JWH PANEL
BK-18
BK-18
T957-F18
T958-F19
T959-F20
T960-F21
T961-F22
T962-F23
T858-F10
T859-F12
T860-F8
J-C1
3E8969
PU-16
YL-16
BR-16
BU-16
GN-16
WH-16
GY-16
WH-16
OR-16
120
INJECTOR
2
TBH1-JH1
(JWH-H1)
119-E11
CB1-2-XJ2
Harness And Wire Electrical Schematic Symbols
BREAKER
ACCESS DOOR
260-9515 CH.01
WIRING DIAGRAM (ENGINE)
ENGINE
IDENT PART NUMBER
A
260-9516
E
282-4358
F
285-6647
G
282-4359
J
285-6647
CHG
04
01
00
00
00
HIGHWAYS
NOTE
ENGINE HARNESS (EXTERNAL)
AIR SHUTOFF HARNESS (MAIN)
INJECTOR HARNESS (ODD)
AIR SHUTOFF HARNESS (SOLENOIDS)
INJECTOR HARNESS (EVEN)
CONNECTOR
PM -C6
CONNECTOR
MA-C12
CONNECTOR
MA-C9
CDVR
(OPTIONAL)
PIN #8- CAN +

PIN #9- CAN PIN #11- BATT+
PIN #12- BATT-
(Dimensions: 48 inches x 35 inches)
Y902-AC75
101-AC17
101-AC3
36 Page,
OPERATOR
INTERFACE
PANEL
101-MR6
101-MR7
KENR9524-01 VOL 1 of 2
KENR9524-01
August 2009
14
13
12
11
10
CDVR
2355725
FF+
POWER INPUT (PMG C)
POWER INPUT (PMG B)
POWER INPUT (PMG A)
GND
VT-C1
3E3370
F454-CM2
F455-CM1
GY-16-UL
GY-16-UL
E488-VT3
E487-VT4
E486-VT5
GY-16-UL
GY-16-UL
GY-16-UL
N704-GE9
N702-GE5
N703-GE6
GY-14-UL
GY-14-UL
GY-14-UL
3
1
2
4
GE-C3
3E3364
N705-GE7
N706-GE8
101-MA7
202-MA66
M757-MA67
M756-MA68
M755-MA69
101-MA63
GY-18-ULGY-18-UL1532707
1532707
1532707
GY-18-UL-
202-MA64
M757-MA315
M756-MA313
M755-MA314
GY-18-UL1532707
1532707
1532707
GY-14-UL
GY-14-UL
N705
N706
RD-16-UL
RD-16-UL
RD-16-UL
F453-CH6
F452-CH3
F453-CH4
GY-16-UL
RD-16-UL
F450-CH2
229-MK11
RD-16-UL
F453-CH5
GY-16-UL
84 +
ST
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
F407-MK8
X711-MK9
X712-MK12
X713-MK10
A770-MK1
229-MK13
A275-MK3
229-MK4
229-MK5
A782-MK14
101-MK7
101-MK6
- + 1 2 3
CM
TR
AX
HEATER
200-GH5
H3
H2
H4
N706-PM4
N705-PM5
N702-PM1
N703-PM2
N704-PM3
200-PM6
893-MA98
892-MA99
M756-MA111
M757-MA110
M755-MA109
101-MA105
202-MA106
Y794-MA135
Y796-MA136
Y795-MA137
838-MA102
838-MA103
838-MA104
101-MA117
202-MA100
F719-MA108
D998-MA101
F702-MA112
F715-MA113
F720-MA114
GY-18-ULGY-18-UL1532707
1532707
1532707
GY-14-UL
GY-14-UL
1532707
1532707
1532707
1346258
1346258
1346258
GY-14-UL
GY-14-UL
GY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-UL-
F701-MA116
N714-MA124
N713-MA125
N752-MA126
J904-MA127
J905-MA128
N716-MA129
N720-MA130
N719-MA131
N718-MA132
N717-MA133
N715-MA134
Y903-MA10
GY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-UL-
E486-VM1
E487-VM2
E488-VM3
AC TERM
2984869
PMG C
10A
PMG B
10A
PMG A
10A
F1
F2
9
10
11
12
H1
H1
H2
H3
H4
H4
JWH +
298-4850
N704-GE9
N703-GE6
N702-GE5
N705-GE7
N706-GE8
GY-14-UL
GY-14-UL
GY-14-UL
GY-14-UL
GY-14-UL
N725-GEN15GY-16-UL
N726-GEN16GY-16-UL
N727-GEN17GY-16-UL
N728-GEN18GY-16-UL
RD-18-UL
GN YL-16-UL
200-GH7
MA-C32
1607689
RD-18-UL
PT 3
1860133
X1
GN YL-16-UL
GN YL-16-UL
H1
E487-VG6
BK-16-UL
E487-VG7
BK-16-UL
E487-VG5
H2
H1
E488-VG8
BK-16-UL
E486-VM4
BR-16-UL
X3
H2
PT 4
1860133
X1
H1
E487-VM6
BK-16-UL
E487-VM7
BK-16-UL
E487-VM5
X3
E488-UH4
RD-18-UL
E488-VM3
BK-16-UL
F6
E488-VM8
BK-16-UL
E487-VM2
BK-16-UL
F5
E487-VM5
BK-16-UL
E486-VM1
BR-16-UL
F4
E486-VM4
BR-16-UL
E488-VG3
BK-16-UL
F3
E488-VG8
BK-16-UL
E487-VG2
BK-16-UL
F2
E487-VG5
BK-16-UL
E486-VG1
BR-16-UL
F1
E486-VG4
BR-16-UL
E488-VM8
H2
BK-16-UL
MA-C33
1607689
F453-CT4
BK-16-UL
BK-16-UL
CT-C3
3E3376
E565-L56 GY-18-UL
E565-L55 GY-18-UL
GY-16-UL
F448-L18
F450-L32
F452-L38
F453-L27
1
2
3
4
5
6
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
E486-L9
E487-L8
E488-L7
F409-L6
101-L60
GY-16-UL
202-L72
GY-16-UL
101-L59 GY-16-UL
202-L100 GY-18-UL
Y794-L74 1532707
Y796-L75 1532707
Y795-L76 1532707
202-L102 GY-16-UL
229-L110 GY-18-UL
L-C36
1552273
V-C36
3E3382
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-18-UL
L-C2
1552272
1
2
3
4
297-4762
GY-18-ULGY-18-UL1532707
1532707
1532707
GY-14-UL
GY-14-UL
1532707
1532707
1532707
1346258
1346258
1346258
GY-14-UL
GY-14-UL
GY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-14-UL
GY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGN YL-14-UL
GY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-UL-
MA-C34
1338753
L-C32
1607689
297-3261
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
OPTIONAL DISCRETE I/O
101-L103
101-L61
101-L98
101-L80
202-L93
Y794-L86
Y796-L87
Y795-L88
GY-16-UL
GY-16-UL
GY-18-UL
GY-18-UL
GY-18-UL
1532707
1532707
1532707
101-L66
GY-16-UL
101-L101
101-L90
GY-18-UL
GY-18-UL
2275802
1
2
3
4
5
7
9
11
13
14
15
51
25
26
27
28
29
30
31
32
34
42
50
35
36
37
38
39
40
44
45
46
47
48
53
54
55
56
57
58
61
66
67
68
69
70
33
41
43
24
52
65
62
63
64
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-16-UL
GY-18-UL
1532707
1532707
1532707
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-16-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-16-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-16-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-16-UL
GY-16-UL
1532707
1532707
1532707
RO8-NO
RO7-NO
MOD BUSMOD BUS REF
MOD BUS+
GEN AC VOLTAGE N
GEN VOLTAGE C
GEN VOLTAGE B
GEN VOLTAGE A
RO8-NC
RO7-NC
RO1-NO
RO7-C
RO6-NO
RO6-C
DI 8
AI 3AI 3+
1A GEN IN
RO5-NO
CAN1CAN1 SH
CAN1+
RO3-NO
DI 7
AI 2AI 2+
I AC COMMON
RO5-C
DI 6
DI 5
AI 1IB GEN IN
RO2-NO
DI 4
DI 3
DI 2
AI 1+
IC GEN IN
RO2-C
RO1-C
MPU+
MPUDO 2
DO 1
DI 1
RO4-NO
RO4-C
RO3-C
RO8-C
BATT+
BATTCAN2+
CAN2 SH
CAN2-
298-4863
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
F405-R1
G487-R2
G491-R3
E499-R4
J730-R5
J728-R6
J729-R7
J742-R8
J740-R9
J741-R10
F406-R11
G488-R12
G492-R13
E499-R14
J733-R15
J731-R16
J732-R17
J745-R18
J743-R19
J744-R20
F407-R21
G489-R22
G493-R23
E499-R24
J736-R25
J734-R26
J735-R27
J748-R28
J746-R29
J747-R30
F408-R31
G490-R32
G494-R33
E499-R34
J739-R35
J737-R36
J738-R37
J751-R38
J749-R39
J750-R40
DIS IO TERM BLK

2449608
DI 01
DI 05
DI 09
DI RTN
DO1-B
DO1-COM
DO1-A
DO5-B
DO5-COM
DO5-A
DI 02
DI 06
DI 10
DI RTN
DO2-B
DO2-COM
DO2-A
DO6-B
DO6-COM
DO6-A
DI 03
DI 07
DI 11
DI RTN
DO3-B
DO3-COM
DO3-A
DO7-B
DO7-COM
DO7-A
DI 04
DI 08
DI 12
DI RTN
DO4-B
DO4-COM
DO4-A
DO8-B
DO8-COM
DO8-A
GY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-UL-
244-9600
AN-C18
3E3388
101-AN1
229-AN2
L-C18
1552264
101-L80
202-L93
1
2
3
4
5
6
7
8
GY-18-UL
GY-18-UL
Y796-L87 1532707
Y795-L88 1532707
Y794-L86 1532707
ANNUNCIATOR 1
2491168
AN-C15
1552273
Y796-AN7
Y795-AN8
Y794-AN9
GY-18-UL
GY-18-UL
101-AN3
229-AN4
1532707
1532707
1532707
Y796-AN10 1532707
Y795-AN11 1532707
Y794-AN12 1532707
1
2
3
4
5
6
GY-18-UL
GY-18-UL
AN-C16
1552273
101-AN5
229-AN6
1
2
3
4
5
6
GY-18-UL
GY-18-UL
Y796-AN13 1532707
Y795-AN14 1532707
Y794-AN15 1532707
OPTIONAL
ANNUNCIATORS
E
TOGGLE SW 1
251-0031
L-C4
1552267
G490-L15 GY-18-UL
G490-L114 GY-18-UL
F407-L24 GY-18-UL
F407-L116 GY-18-UL
229-L110
F908-L112
F907-L111
GY-18-UL
GY-18-UL
GY-18-UL
G490-L113
F907-L111
GY-18-UL
GY-18-UL
F407-L115
Y917-L107
F908-L112
Y914-L109
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
A
B
C
B
C
L-C5
1552273
OPTIONAL
FUEL SWITCH
1
2
3
4
5
6
2
3
4
5
6
TOGGLE SW 2
170-2512
L-C29
1552252
F719-L91
F715-L68
F405-L99
101-L98
101-L45
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GN YL-14-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-14-UL
Y914-L108
R952-L3
R953-L4
R951-L5
P737-L17
P738-L16
200-L54
Y916-L10
Y913-L92
Y912-L12
Y911-L13
Y915-L14
G490-L114
Y909-L19
E565-L55
Y905-L23
F407-L116
P736-L25
P735-L26
Y908-L28
Y910-L48
G488-L29
G487-L30
P734-L31
F408-L34
995-L35
F406-L36
P733-L37
Y902-L39
R955-L43
F709-L44
F405-L99
SP-1-L58
SP-2-L62
SP-3-L67
202-AC67
GY-18-UL
GY-18-UL
GY-18-UL
Y903-L33
GY-18-UL
GY-18-UL
GY-14-UL
F701-L49
101-AC9
F715-L68 GY-18-UL
F720-L51 GY-18-UL
Y917-L106 GY-18-UL
101-AC65
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
101-AC10
202-AC41
101-L69
F405-L65
E560-L40
E565-L56
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-16-UL
LH-SW1
8D2676
101-L103
GY-16-UL
ESPB
ES-C29
3E5179
1
2
3
4
5
6
7
8
9
10
11
12
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
2984847
F715-ES2
F405-ES3
101-ES4
101-ES10
101-ES6
F405-ES7
E560-ES8
E565-ES9
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
L11
L12
R11
R12
R21
R22
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
R23
R24
101-LH1
202-L104
GY-16-UL
GY-16-UL
+
-
LH-L1
7N5876
LAMP AS.
7G9730
101-LH2
202-L105
GY-16-UL
GY-16-UL
+
-
LH-L2
7N5876
101-LH3
LAMP AS
7G9730
OPTIONAL
LIGHTING GROUP
297-4758
307-2675
GY-16-UL
Y794-L95
Y795-L97
Y796-L96
C
A
B
C
1532707
1532707
1532707
ETHER SWITCH
L-ESW1
9D3721
F720-L51
GY-18-UL
D998-L53
GY-18-UL
200-L54
GN YL-14-UL
L-GND
ABBREV
DESCRIPTION
RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU
BK WH
CL
CU
TN
GN YL
VI
BLADE, SPADE, RING,

OR SCREW TERMINAL
CIRCUIT CONNECTED
EARTH GROUND
RO2-C
DO 2
DI 4
RO5-C
RO6-C
DI 6
DI 5
RO8-NC
RO7-NC
RO7-C
RO6-NO
RO8-C
DI 8
RO5-NO
2984871
PWM
RO8-NO
VDC-B
VDC-A
ALM
FSD
DS-50
EX-DIS
V-LWR
V-RSE
COM1
COM2
COM3
V/PF
FRES
RO2-NO
RO7-NO
SW GR TERM
CBL-XXX
267-8467
NOTE A
Y914-L109 GY-18-UL
Y914-L2
GY-18-UL
Y917-L1
GY-18-UL
Y917-L107 GY-18-UL
GY-18-UL
GY-18-UL
SYMBOL
244-9637
229-XJ5
229-XJ6
229-XJ7
229-XJ8
SP-1-L58
SP-2-L62
SP-3-L67
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
N719-VA2
GY-18-UL
N718-VA1
GY-18-UL
N720-VA3
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
A
B
C
COLOR ABBREVIATIONS
Y902-AC75
R955-AC69
GY-18-UL
F408-AC71
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
Y908-AC66
Y910-AC42
G488-AC45
G487-AC51
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
Y916-AC53
Y913-AC54
Y912-AC55
Y911-AC61
Y915-AC57
G490-AC58
Y909-AC59
F702-AC52
F005-AC56
N714-AC20
N713-AC21
N752-AC22
J904-AC23
J905-AC24
N716-AC25
N720-AC26
N719-AC27
N718-AC28
N717-AC29
N715-AC30
Y903-AC1
Y914-AC49
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
R952-AC46
R953-AC47
R951-AC48
P737-AC40
P738-AC50
E565-AC60
F407-AC62
995-AC72
F406-AC73
F405-AC76
D998-AC1
GN YL-14-UL
200-AC2
GY-18-UL
1532707
1532707
1532707
838-AC19
Y794-AC33
Y796-AC36
Y795-AC39
GY-14-UL
202-AC18
2984842
BATT+
BATT+
BATT+
BATTBATTBATTBATTCAN2+
CAN2-SH
CAN2GND
GND
GND
GND
MOD-BUSMOD-REF
MOD-BUS+
AI 3+
AI 3RO4-NO
DI 7
DI 3
DI 2
DI 1
DI RTN
AI 1AI 2-
DC TERM STRIP
1532707
1532707
1532707
120
OHMS
TERMINATING RESISTOR
1342540
OPTIONAL
ETHER SWITCH
L-C3
1552267
1532707
1532707
1532707
252-7455
VA-SW1
1107884
2
CONNECTOR
ATCH WIRE, CABLE &
COMPONENT
MULTI-CONDUCTOR CABLE
OPTIONAL
VOLTAGE ADJUST
1
3
NORMALLY CLOSED CIRCUIT

NORMALLY OPEN CIRCUIT
OPTIONAL
COLOR
RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE
BLACK/WHITE
CLEAR
COPPER
TAN
GREEN/YELLOW
VIOLET
IDENT
MA
L
AC
CT
V
M
R
JH
E
PM
VT
CM
MK
MR
RE
LG
VF
VU
LH
JP
XJ
VM
VG
CH
UH
GH
PART NUMBER
297-3262
297-3260
297-3261
297-3263
297-4762
298-4866
298-4863
244-9609
244-9611
298-4857
297-4760
297-4761
297-4771
297-4772
298-4854
252-7513
297-4763
298-4860
297-4758
244-9641
298-4852
297-4775
297-4774
297-4767
298-4851
298-4848
NAME
MAIN HARNESS (EUI)
EMCP3 INTERFACE HARNESS (EUI)
AC/DC INTERFACE HARNESS (EUI)
CT HARNESS
VOLTAGE SENSING HARNESS
OPTIONAL MODULE HARNESS
DISCRETE I/O HARNESS
JWH HARNESS (INSIDE BOX)
ENGINE INTERFACE HARNESS (EUI)
PMG HARNESS
CT TO MAIN HARNESS
VOLTAGE SENSING TO MAIN HARNESS
CIRCUIT BREAKER
CIRCUIT BREAKER
MED VOLT CT TO EMCP3
LOW VOLTAGE GROUND HARNESS
VOLTAGE SENSING-BUSBAR HARNESS
VOLTAGE SENSING-BUSBAR HARNESS
PANEL LIGHT HARNESS
OPTIONAL JUMPER HARNESS
STANDARD JUMPER HARNESS
PROTECTIVE RELAY VOLTAGE
GMR VOLTAGE OPTION
PROTECTIVE RELAY CTS
UMR OPTION
GMR OPTION
13
12
11
10
NOTE A: REMOVE THIS JUMPER WIRE FOR REMOTE ESTOP OPTION.
WIRE NAME DEFINITION:
XXXX-XX# XX-XX-UL
WIRE GAUGE
WIRE COLOR
WIRE NUMBER
MULTI-CONDUCTOR CABLE
NORMALLY CLOSED CIRCUIT
HARNESS IDENT
CIRCUIT IDENT
NORMALLY OPEN CIRCUIT
THIS SCHEMATIC IS FOR THE C32 PM1000 20FT. POWER MODULE

GENSET ELECTRICAL SYSTEM
VOLUME 1 of 2: Genset Electrical Schematic
PART NUMBER: 297-4759, CHANGE: 04, VERSION: Components are shown installed on a fully operable genset.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
14
Y794-L95 1532707
Y796-L96 1532707
Y795-L97 1532707
R-C27
8T9834
1532707
1532707
1532707
GY-16-UL
GY-16-UL
1532707
1532707
1532707
GY-18-UL
GY-18-UL
297-3260
1532707
1532707
1532707
GY-18-UL
GY-18-UL
1532707
1532707
1532707
Y794-RE30
Y795-RE32
Y796-RE34
Y917-L1
Y914-L2
R952-L3
R953-L4
R951-L5
F409-L6
E488-L7
E487-L8
E486-L9
Y916-L10
Y913-L92
F701-L49
Y912-L12
Y911-L13
Y910-L48
G490-L15
P738-L16
P737-L17
F448-L18
Y909-L19
M755-L20
M757-L21
M756-L22
Y905-L23
F407-L24
P736-L25
P735-L26
F453-L27
Y908-L28
G488-L29
G487-L30
P734-L31
F450-L32
Y903-L33
F408-L34
995-L35
F406-L36
P733-L37
F452-L38
Y902-L39
E560-L40
838-L41
838-L42
R955-L43
F709-L44
F405-L65
E565-L46
101-L64
101-L89
Y915-L14
101-L50
202-L84
Y794-L81
Y796-L82
Y795-L83
1532707
GY-16-UL
GY-16-UL
GY-16-UL
E486-V1
E487-V2
E488-V3
F409-V4
EMCP3.3
L-C22
1740502
GY-14-UL
GY-14-UL
A
B
C
H2
GN YL-10-UL
101-AC17
101-AC3
120
OHMS
GN YL-16-UL
PT 2
1860133
X1
X3
200-UH7
TERMINATING
RESISTOR
1342540
GN YL-16-UL
X3
202-L102
AC-C32
1338753
RE-C21
1740502
H1
L-C20
1607689
RD-18-UL
GN YL-16-UL
M756-L22
M757-L21
M755-L20
101-L61
202-L72
Y794-L74
Y796-L75
Y795-L76
200-LG2
AC-C11
9W1951
A
101-AC12
B
202-AC44
D
E
H
J
G
Y794-AC32
C
Y796-AC35
F
Y795-AC38
F453-CT6
F453-CT5
F453-CT7
893-MA238
892-MA241
M756-MA249
M757-MA250
M755-MA251
101-MA257
202-MA240
Y794-MA269
Y796-MA270
Y795-MA271
838-MA242
838-MA243
838-MA244
101-MA245
202-MA273
F719-MA248
D998-MA239
F702-MA252
F715-MA253
F720-MA254
Y917-MA255
F701-MA256
N714-MA258
N713-MA303
N752-MA260
J904-MA261
J905-MA262
N716-MA263
N720-MA264
N719-MA265
N718-MA266
N717-MA267
N715-MA268
Y903-MA6
Y914-MA275
R952-MA276
R953-MA277
R951-MA272
P737-MA278
P738-MA279
200-MA30
Y916-MA281
Y913-MA282
Y912-MA283
Y911-MA284
Y915-MA285
G490-MA286
Y909-MA287
E565-MA289
Y905-MA290
F407-MA291
P736-MA292
P735-MA293
Y908-MA294
Y910-MA295
G488-MA296
G487-MA297
P734-MA298
F408-MA299
995-MA300
F406-MA301
P733-MA302
Y902-MA259
R955-MA305
F709-MA306
F405-MA307
SP-1-MA274
SP-2-MA280
SP-3-MA288
Y794-AC31
Y796-AC34
Y795-AC37
AC-C10
9W1951
D
893-AC13
E
892-AC5
G
M756-AC7
C
M757-AC6
F
M755-AC8
H
J
A
101-AC11
B
202-AC43
BR-16-UL
PT 1
1860133
X1
2984869
F4
F5
F6
T0
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
19
20
21
50
42
34
52
65
62
63
64
17
66
67
8
9
16
22
23
18
31
1
51
24
29
30
39
41
47
49
57
59
60
61
48
2
3
4
5
6
7
11
14
15
25
26
27
28
32
33
35
36
37
38
40
43
44
45
46
53
54
55
56
58
68
69
70
10
12
13
GND BUS BAR 2
GN YL-10-UL
GND BUS BAR 1
E486-VG4
GEN SIDE VOLTAGE SENSING
Y795-L79
297-4763
E486-VF1
E487-VF2
E488-VF3
F409-VF4
1
2
3
4
298-4857
252-7513
GND BUS BAR 5
RD-16-UL
A
B
C
1532707
AC TERM 1
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GN YL-16-UL
298-4852
200-LG1
E488-UH2
RD-18-UL
RD-18-UL
GN YL-16-UL
Y796-L78
120
OHMS
TERMINATING RESISTOR
1342540
VF-C1
3E3376
GY-16-UL
GY-16-UL
GY-16-UL
Y905-MA149 GY-18-UL-
JWH GND
GND
RD-18-UL
GY-18-ULGY-18-UL1532707
1532707
1532707
GY-14-UL
GY-14-UL
1532707
1532707
1532707
1346258
1346258
1346258
GY-14-UL
GY-14-UL
GY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-14-UL
GY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGN YL-14-UL
GY-18-UL
E488-UH4
893-MA238
892-MA241
M756-MA249
M757-MA250
M755-MA251
101-MA257
202-MA240
Y794-MA269
Y796-MA270
Y795-MA271
838-MA242
838-MA243
838-MA244
101-MA245
202-MA273
F719-MA248
D998-MA239
F702-MA252
F715-MA253
F720-MA254
Y917-MA255
F701-MA256
N714-MA258
N713-MA303
N752-MA260
J904-MA261
J905-MA262
N716-MA263
N720-MA264
N719-MA265
N718-MA266
N717-MA267
N715-MA268
Y903-MA6
Y914-MA275
R952-MA276
R953-MA277
R951-MA272
P737-MA278
P738-MA279
200-MA30
Y916-MA281
Y913-MA282
Y912-MA283
Y911-MA284
Y915-MA285
G490-MA286
Y909-MA287
E565-MA289
Y905-MA290
F407-MA291
P736-MA292
P735-MA293
Y908-MA294
Y910-MA295
G488-MA296
G487-MA297
P734-MA298
F408-MA299
995-MA300
F406-MA301
P733-MA302
Y902-MA259
R955-MA305
F709-MA306
F405-MA307
SP-1-MA274
SP-2-MA280
SP-3-MA288
CR2-22-XJ4
GH-C1
1698670
1532707
A
B
C
VU-C1
1552272
19
20
21
50
42
34
52
65
62
63
64
17
66
67
8
9
16
22
23
18
31
1
51
24
29
30
39
41
47
49
57
59
60
61
48
2
3
4
5
6
7
11
14
15
25
26
27
28
32
33
35
36
37
38
40
43
44
45
46
53
54
55
56
58
68
69
70
10
12
13
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GN YL-18-UL
GY-18-UL
RD-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
F409-VU4
E488-VU3
E487-VU2
E486-VU1
298-4860
CDL+
CDLCAN1+
CAN1 SH
CAN1BATT+
BATTCAN2+
CAN2 SH
CAN2MPU SH
MPU+
MPUBATT+
BATTESTOP 2
DIN RTN
PWN
ESTOP 1
ETHER
RO8-NO
RO1-NO
DVR+/-10V B
DVR+/-10V A
DVR ALARM
DVR SHTDWN
DVR DRIVER SUPPLY
DVR EXCITATION DIS
DVR VOLTAGE LOW
DVR VOLTAGE HIGH
DVR COMMON
DVR VAR/PF ENA
DVR FAULT RESET
RO2-NO
RO7-NO
MOD BUSMOD BUS REF
MOD BUS +
AI 3+
AI 3GND
RO8-NC
RO7-NC
RO7-C
RO6-NO
RO8-C
DI 8
RO5-NO
RO4-NO
RO3-NO
DI 7
AI 2AI 2+
RO5-C
RO6-C
DI 6
DI 5
AI 1DI 4
DI 3
DI 2
AI 1+
RO2-C
DO 2
DO 1
DI 1
SP-1
SP-2
SP-3
CR2-31-JP5
CR2-21-JP6
CR2-11-JP7
101-AC15
F709-AC68
CR2-12-XJ3
E486-UH1
GY-18-ULGY-18-UL1532707
1532707
1532707
GY-14-UL
GY-14-UL
1532707
1532707
1532707
1346258
1346258
1346258
GY-14-UL
GY-14-UL
GY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGN YL-14-UL
244-9641
31
21
11
A1
A2
12
14
22
24
32
34
F9
F10
893-MA234
892-MA171
M756-MA179
M757-MA180
M755-MA181
101-MA187
202-MA236
Y794-MA199
Y796-MA200
Y795-MA201
838-MA172
838-MA173
838-MA174
101-MA175
202-MA176
F719-MA178
D998-MA235
F702-MA182
F715-MA183
F720-MA184
Y917-MA185
F701-MA186
N714-MA188
N713-MA189
N752-MA190
J904-MA191
J905-MA192
N716-MA193
N720-MA194
N719-MA195
N718-MA196
N717-MA197
N715-MA198
Y903-MA8
Y914-MA202
R952-MA203
R953-MA204
R951-MA205
P737-MA206
P738-MA207
200-MA31
Y916-MA209
Y913-MA210
Y912-MA211
Y911-MA212
Y915-MA213
G490-MA214
Y909-MA215
E565-MA216
Y905-MA217
F407-MA218
P736-MA219
P735-MA220
Y908-MA221
Y910-MA222
G488-MA223
G487-MA224
P734-MA225
F408-MA226
995-MA227
F406-MA228
P733-MA229
Y902-MA230
R955-MA231
F709-MA232
F405-MA233
SP-1-MA235
SP-2-MA237
SP-3-MA239
GY-14-UL
GY-14-UL
RD-18-UL
LOAD SIDE VOLTAGE SENSING
X2
19
20
21
50
42
34
52
65
62
63
64
17
66
67
8
9
16
22
23
18
31
1
51
24
29
30
39
41
47
49
57
59
60
61
48
2
3
4
5
6
7
11
14
15
25
26
27
28
32
33
35
36
37
38
40
43
44
45
46
53
54
55
56
58
68
69
70
10
12
13
CB1-1-XJ1
CB1-2-XJ2
200-UH5
CDL+
CDLCAN1+
CAN1 SH
CAN1BATT+
BATTCAN2+
CAN2 SH
CAN2MPU SH
MPU+
MPUBATT+
BATTESTOP 2
DIN RTN
PWN
ESTOP 1
ETHER
RO8-NO
RO1-NO
DVR+/-10V B
DVR+/-10V A
DVR ALARM
DVR SHTDWN
DVR DRIVER SUPPLY
DVR EXCITATION DIS
DVR VOLTAGE LOW
DVR VOLTAGE HIGH
DVR COMMON
DVR VAR/PF ENA
DVR FAULT RESET
RO2-NO
RO7-NO
MOD BUSMOD BUS REF
MOD BUS +
AI 3+
AI 3GND
RO8-NC
RO7-NC
RO7-C
RO6-NO
RO8-C
DI 8
RO5-NO
RO4-NO
RO3-NO
DI 7
AI 2AI 2+
RO5-C
RO6-C
DI 6
DI 5
AI 1DI 4
DI 3
DI 2
AI 1+
RO2-C
DO 2
DO 1
DI 1
SP-1
SP-2
SP-3
AC-CR2
RELAY 2236470
BASE 2521732
298-4852
E486-UH3
GY-18-ULGY-18-UL1532707
1532707
1532707
GY-14-UL
GY-14-UL
1532707
1532707
1532707
1346258
1346258
1346258
GY-14-UL
GY-14-UL
GY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGN YL-14-UL
D
AC CB1
1288065
2
1
3
4
10A
PM-C1
1552273
GN YL-16-UL
GY-16-UL
GY-16-UL
A GY-16-UL
B GY-16-UL
C GY-16-UL
CB30-2
CB30-4
CB31-2
CB31-4
CB34-2
CB34-4
BK-10
BK-10
BK-10
BK-10
GY-14-UL
GY-14-UL
200-GE10
AC-F2
AC-F1
AC-PMG
AC-PMG
AC-PMG
L1-JN1
L2-JN3
L3-JN2
L4-JN4
21-JN6
A1-JN5
4
5
1
2
3
6
RD-18-UL
893-MA5
892-MA18
M756-MA29
M757-MA43
M755-MA45
101-MA47
202-MA80
Y794-MA92
Y796-MA93
Y795-MA94
838-MA21
838-MA22
838-MA28
101-MA79
202-MA14
F719-MA37
D998-MA8
F702-MA40
F715-MA41
F720-MA42
Y917-MA115
F701-MA46
N714-MA70
N713-MA73
N752-MA71
J904-MA72
J905-MA74
N716-MA78
N720-MA75
N719-MA76
N718-MA49
N717-MA48
N715-MA51
Y903-MA15
Y914-MA139
R952-MA140
R953-MA141
R951-MA142
P737-MA143
P738-MA144
200-MA32
Y916-MA146
Y913-MA147
Y912-MA148
Y911-MA44
Y915-MA150
G490-MA151
Y909-MA152
E565-MA153
Y905-MA154
F407-MA155
P736-MA156
P735-MA157
Y908-MA158
Y910-MA159
G488-MA160
G487-MA161
P734-MA162
F408-MA163
995-MA164
F406-MA165
P733-MA166
Y902-MA167
R955-MA168
F709-MA169
F405-MA170
SP-1-MA121
SP-2-MA122
SP-3-MA123
CB TERM
GN YL-16-UL
1
2
3
4
5
6
Y794-L77
GY-16-UL
N728-GEN18
M757-MA315 1532707
M755-MA314 1532707
M756-MA313 1532707
GY-18-ULY905-MA20
GY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-UL-
F448-CT1
F450-CT2
F452-CT3
GN YL-8-UL
GE-C1
3E3382
E488-GH2
297-3263
TBH1-JH1 GY-10-UL
TBH4-JH2 GY-10-UL
TBJWH-JH3 GY-10-UL
CR2-32-JH7 GY-10-UL
298-4850
200-UH5
101-L45
302-9694
GND-JH4
F8
200-UH6
297-4774
MA-C21
1740502
F701-MA24
N714-MA81
N713-MA82
N752-MA83
J904-MA84
J905-MA85
N716-MA86
N720-MA87
N719-MA88
N718-MA89
N717-MA90
N715-MA91
Y903-MA11
BATT+
BATT+
BATTCAN1 SH
CAN1+
CAN1SMMS
ESTOP 2
MPU+
MPUMPU SH
CAT DATA+
CAT DATADIGITAL RTN
BATT+
BATTESTOP 1
PRELUBE
PWM
ETHER
START/RUN/STOP
GY-16-UL
JWH TERM
2984869
H1
H4
21
A1
L2
L4
UH-C1
1552273
297-4775
JACKET WATER TERMINAL BOX

(MOUNTED ON RAIL)
RD-18-UL
BR-16-UL
BK-16-UL
BK-16-UL
BR-16-UL
BK-16-UL
BK-16-UL
GY-16-UL
E486-VG1
E487-VG2
E488-VG3
GY-14-UL
GY-14-UL
1532707
1532707
1532707
T2
SUPPLIER-3
E488-GH4
F719-L91
D998-L53
GY-16-UL
RD-16-UL
RD-16-UL
19
20
21
50
42
34
52
65
62
63
64
17
66
67
8
9
16
22
23
18
31
1
51
24
29
30
39
41
47
49
57
59
60
61
48
2
3
4
5
6
7
11
14
15
25
26
27
28
32
33
35
36
37
38
40
43
44
45
46
53
54
55
56
58
68
69
70
10
12
13
L3
SUPPLIER-2
E486-UH1
E488-UH2
E486-GH1
E488-GH2
200-GH5
CDL+
CDLCAN1+
CAN1 SH
CAN1BATT+
BATTCAN2+
CAN2 SH
CAN2MPU SH
MPU+
MPUBATT+
BATTESTOP 2
DIN RTN
PWN
ESTOP 1
ETHER
RO8-NO
RO1-NO
DVR+/-10V B
DVR+/-10V A
DVR ALARM
DVR SHTDWN
DVR DRIVER SUPPLY
DVR EXCITATION DIS
DVR VOLTAGE LOW
DVR VOLTAGE HIGH
DVR COMMON
DVR VAR/PF ENA
DVR FAULT RESET
RO2-NO
RO7-NO
MOD BUSMOD BUS REF
MOD BUS +
AI 3+
AI 3GND
RO8-NC
RO7-NC
RO7-C
RO6-NO
RO8-C
DI 8
RO5-NO
RO4-NO
RO3-NO
DI 7
AI 2AI 2+
RO5-C
RO6-C
DI 6
DI 5
AI 1DI 4
DI 3
DI 2
AI 1+
RO2-C
DO 2
DO 1
DI 1
SP-1
SP-2
SP-3
JH-CR1
SUPPLIER A1 A2
L1 T1
GY-16-UL
RD-18-UL
E488-GH4
N727-GEN17
101-MA53
202-MA54
M757-MA55
M756-MA56
M755-MA57
OPTIONAL JACKET WATER HEATER

297-0114 (UL GROUP)
305-5373 (CE GROUP)
SUPPLIER-1
GY-16-UL
GY-16-UL
19
20
21
50
42
34
52
65
62
63
64
17
66
67
8
9
16
22
23
18
31
1
51
24
29
30
39
41
47
49
57
59
60
61
48
2
3
4
5
6
7
11
14
15
25
26
27
28
32
33
35
36
37
38
40
43
44
45
46
53
54
55
56
58
68
69
70
10
12
13
101-MR7
101-MR6
X2
GY-18-ULGY-18-UL1532707
1532707
1532707
GY-14-UL
GY-14-UL
1532707
1532707
1532707
1346258
1346258
1346258
GY-14-UL
GY-14-UL
GY-14-UL
E486-GH1
E486-UH3
ENGINE
18
4
39
38
35
36
24
17
2
3
1
13
14
15
5
40
23
29
21
9
16
GY-18-UL
GY-14-UL
GY-14-UL
1532707
1532707
1532707
GY-18-UL
GY-18-UL
1346258
1346258
1346258
GY-18-UL
GY-18-UL
GY-18-UL
GY-14-UL
GY-14-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-16-UL
GY-16-UL
X2
893-MA13
892-MA12
M756-MA56
M757-MA55
M755-MA57
101-MA53
202-MA54
Y794-MA95
Y796-MA96
Y795-MA97
838-MA1
838-MA2
838-MA3
101-MA23
202-MA25
F719-MA17
D998-MA15
F702-MA26
F715-MA19
F720-MA9
101-E1
113-E13
101-E15
202-E26
M757-E3
M756-E5
M755-E4
F701-E23
F719-E2
838-E9
838-E8
838-E12
893-E18
892-E7
D998-E19
101-E6
202-E11
F715-E20
F705-E21
F702-E10
F720-E14
Y903-E16
F7
200-GH6
ENGINE INTERFACE GROUP

E-C7
9X1339
RD-18-UL
HEATER
297-3262
244-9611
229-MR4
229-MR5
OPTIONAL
AUXILIARY SENSING
CIRCUIT BREAKER
298-4848
E486-GH3
T3
GY-16-UL
GY-14-UL
GY-14-UL
1532707
1532707
1532707
GY-18-ULGY-18-UL1346258
1346258
1346258
GY-18-ULGY-18-ULGY-18-ULGY-14-UL
GY-14-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
X2
N726-GEN16
101-MA4
202-MA39
M757-MA38
M756-MA35
M755-MA36
F701-MA24
F719-MA17
838-MA2
838-MA3
838-MA1
893-MA13
892-MA12
D998-MA15
101-MA23
202-MA25
F715-MA19
Y905-MA20
F702-MA26
F720-MA9
Y903-MA11
F407-MR8
X711-MR9
X712-MR12
X713-MR10
A770-MR11
229-MR2
A275-MR3
229-MR4
229-MR5
A782-MR14
101-MR7
101-MR6
A782-MR14
A770-MR11
A275-MR3
F407-MR8
X711-MR9
X712-MR12
X713-MR10
229-MR2
GN YL-16-UL
GN YL-16-UL
E486-GH3
GY-16-UL
4
39
38
35
36
24
17
2
3
1
13
14
15
5
40
23
29
21
9
16
GY-14-UL
GY-14-UL
1532707
1532707
1532707
GY-18-UL
GY-18-UL
1346258
1346258
1346258
GY-18-UL
GY-18-UL
GY-18-UL
GY-14-UL
GY-14-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
297-4772
MR-C1
3E5179
1
2
3
4
5
6
7
8
9
10
11
12
PMG
N725-GEN15
101-E1
202-E26
M757-E3
M756-E5
M755-E4
F701-E23
F719-E2
838-E9
838-E8
838-E12
893-E18
892-E7
D998-E19
101-E6
202-E11
F715-E20
F705-E21
F702-E10
F720-E14
Y903-E16
MA-C5
9X1343
MK-C1
1552252
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
200-GH5
200-UH5
GY-18-ULGY-18-UL1532707
1532707
1532707
E-C5
8T9834
2984842
OTS-COM
OTS-N0
AUX-COM
AUX NO
AUX-NC1
CLOSE
OPEN
CBBN
CBBP
RO4-NO
BATTBATTBATTBATTBATT+
BATT+
BATT+
298-4851
T2
101-MA58
202-MA59
M757-MA60
M756-MA61
M755-MA62
ENGINE INTERFACE
CURRENT SENSING
H1
229-MK2
RD-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
F454-MA308
F455-MA309
E488-MA310
E487-MA311
E486-MA312
F448-CH1
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GY-16-UL
GN YL-16-UL
T1
EXCITER
1
2
A782-MK14
A770-MK1
X713-MK10
X712-MK12
229-MK13
229-MK5
101-MK6
F407-MK8
X711-MK9
A275-MK3
101-MK7
229-MK4
GENERATOR
N704
N702
N703
1
2
3
4
5
6
297-4771
SDE
C1
GENERATOR
GN YL-16-UL
GN YL-16-UL
RD-16-UL
RD-16-UL
RD-16-UL
GN YL-16-UL
GN YL-16-UL
DC TERM STRIP
81
GE-C2
3E3376
F448-CH7
F450-CH8
F452-CH9
200-CH10
200-CH11
297-4760
Y796-M13 1532707
Y795-M14 1532707
Y794-M15 1532707
OPTIONAL DISCRETE
I/O MODULE
200-CH12
200-CH12
400
4
5
3
2
1
6
A
B
C
N706-PM4
N705-PM5
N704-PM3
N703-PM2
N702-PM1
200-PM6
1
2
3
4
5
6
7
8
9
1532707
1532707
1532707
GY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULM756-MA68
M755-MA69
M757-MA67
N720-MA87
N719-MA88
N718-MA89
N716-MA86
N715-MA91
N717-MA90
MA-C12
2341858
MA-C3
1698670
401
402
403
400
297-4761
CM-C1
3E3364
CH-C1
3E3382
297-4767
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
GY-18-UL
1
2
125-9953
838-L41
838-L42
101-L69
CAN-SHIELD
CAN-L
CAN-H
101-M5
202-M6
GY-16-UL
GY-16-UL
GY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-18-ULGY-16-UL
GY-16-UL
GY-16-UL
1
4
6
5
3
2
7
8
BATTERY (+24V)
BATTERY (-24V)
F454-MA308
F455-MA309
N714-MA81
N752-MA83
J904-MA84
N713-MA82
202-MA64
101-MA63
J905-MA85
E488-MA310
E487-MA311
E486-MA312
M-C17
1552264
1
2
3
4
5
6
7
8
9
10
11
12
1 4 2 3 5 6
MA-C35
1552273
MA-C2
1552269
PM-C6
2341856
M-C35
3E3382
MA-C9
2341857
Y796-M10 1532707
Y795-M11 1532707
Y794-M12 1532707
CANBUS-CAN1+
CANBUS-CAN1CANBUS-SHIELD
CONTACT SENSE-LOWER
CONTACT SENSE-RAISE
CONTACT SENSE-COMMON
CONTACT SENSE-EXITATION DISABLE
CONTACT SENSE-FAULT RESET
CONTACT SENSE-VAR/PF ENABLE
Y796-M7 1532707
Y795-M8 1532707
Y794-M9 1532707
OPTIONAL GENERATOR
TEMPERATURE MODULE
DISCRETE IO MOD
PHASE B GEN (CT1)

PHASE B GEN (CT2)
+/- 10VDC INPUT (B)
ALARM OUTPUT DRIVER
FAULT SHUTDOWN DRIVER
+/- 10VDC INPUT (A)
18-30V CONTROL POWER INPUT (B-)
18-30V CONTROL POWER INPUT (B+)
DRIVER SUPPLY (50)
GEN VOLTAGE SENSING -C
GEN VOLTAGE SENSING -B
GEN VOLTAGE SENSING -A
GY-18-UL
GY-18-UL
GY-18-ULGY-18-UL1532707
1532707
1532707
CAN-SHIELD
CAN-L
CAN-H
101-M3
202-M4
GY-18-UL
GY-18-UL
101-MA7
202-MA66
Y794-MA95
Y795-MA97
Y796-MA96
J
1
4
6
5
3
2
7
8
BATTERY (+24V)
BATTERY (-24V)
101-M1
202-M2
36 Page,
M-C14
1552264
RTD MODULE
TERM STRIP
297-4767
298-4866
PM 1000- AC DISTRIBUTION & FUEL CONTROL PANELS
EXTERNAL EMERGENCY STOP
TABLE OF CONTENTS
SHEET DESC
NOTES, SYMBOLS
1
2
AC DISTRIBUTION 1
3
AC DISTRIBUTION 2
4
AC FUEL PUMP
5
DC CIRCUITS
DC CIRCUITS (PWR MOD)
6
TWO EXTERNAL EMERGENCY STOP BUTTONS ARE LOCATED ON EITHER SIDE OF THE POWER MODULES. THE SMALL YELLOW BUTTONS ARE POSITIONED NEAR THE ENGINE BAY DOORS. A GLASS SHIELD HOLDS THE BUTTON IN
PLACE. WHEN THE GLASS SHIELD IS BROKEN OR REMOVED, THE BUTTON SPRINGS FREE, CHANGING THE STATE OF THE SWITCH. THIS WILL CAUSE AN EMERGENCY STOP EVENT ON THE EMCP3.3 WITH DIGITAL INPUT 1.
FUEL CONTROL
GENERAL:
THE SYSTEM INDICATES FUEL AS A PERCENTAGE OF TANK LEVEL. THE FUEL PROBE IS A RESISTANCE SENDER READ BY THE EMCP 3 ON ANALOG INPUT 3. THE FUEL LEVEL IS DISPLAYED ON THE EMCP PANEL ON THE ENGINE
INFORMATION SCREEN. TO ACCESS- PRESS THE ENGINE MONITORING BUTTON, THEN THE DOWN BUTTON TWICE. HIGH AND LOW LEVEL WARNINGS AND SHUTDOWNS CAN BE PROGRAMMED WITH THE EMCP3.3. FUEL CONTROL IS
NOT DEPENDENT ON ENGINE STATE OR CONTROL MODE (I.E. RUN-AUTO-STOP).
24
650
H2
24
24
H1
2 F1 1
5 AMPS
631
8 6
DCFT
7 1
OSR
MANUAL:
WHEN THE FUEL MODE SELECTION SWITCH IS PLACED IN THE MANUAL POSITION, THE OPERATOR HAS COMPLETE CONTROL OF WHAT LEVEL THE FUEL WILL BE LOADED TO. THE LOAD BUTTON WILL BEGIN FILLING THE TANK UNTIL
THE CRITICAL LEVEL SWITCH IS TRIPPED. THE BUTTON WILL HAVE TO BE HELD TO FILL THE TANK COMPLETELY. THE UNLOAD BUTTON WILL BEGIN EMPTYING THE TANK. THIS MODE WILL BYPASS THE 10% LEVEL THAT AUTO MODE
WOULD STOP AT, SO THAT ALL THE FUEL MAY EMPTY OUT. CAUTION SHOULD BE TAKEN NOT TO RUN THE PUMP DRY; POSSIBLE PERMANENT DAMAGE TO THE PUMP COULD RESULT.
CB4A
24
OVERFILL SAFETY SWITCH:

IF THE HIGH LEVEL FLOAT SWITCH IS ACTIVATED, THE PUMP WILL BE LOCKED OUT BY THE SHUNT TRIP COIL ON CIRCUIT BREAKER CB4A. THIS CAN BE RESET BY ENTERING THE MANUAL MODE, AND UNLOADING FUEL UNTIL THE
CRITICAL HIGH CONDITION IS CLEARED. THEN THE OVERFILL SWITCH RELAY WILL DEACTIVATE, AND THE CB4A CIRCUIT BREAKER CAN BE RESET, RESTORING NORMAL OPERATION.
609
609
609
OSR
632
605
FSR
60L
FSS
1T
1B
50HZ
606
GRX
9
3
VENT FAN:
THE VENT FAN IS CONTROLLED BY THE D.C. FAN TIMER (DCFT) INSIDE THE CONTROL PANEL AND TRIGGERED BY THE ENGINE RUN RELAY (ERR) LOCATED IN THE PARALLELING CONTROL PANEL. EACH TIME THE ERR CHANGES
STATES FROM CLOSED (ENGINE RUNNING) TO OPEN (ENGINE OFF) THE FAN WILL RUN FOR THE LENGTH OF TIME SPECIFIED BY THE TIMER. THE PURPOSE IS TO CONTINUE COOLING THE PARALLEL CONTROLS IN HIGH AMBIENT
TEMPERATURES, AFTER THE ENGINE HAS SHUTDOWN AND COOLING AIR IS NO LONGER BEING PROVIDED BY THE RADIATOR FAN. NOTE: WHEN DC POWER IS FIRST TURNED ON, THE ERR WILL CHANGE STATES, STARTING THE FAN
MOTOR.
6092
24
FUEL CONTROL TERMINAL BLOCK
NOTE B: WIRE INSTALLED, BUT NOT USED.
EMCP DC TERMINAL BLOCK
ALL WIRING TO BE #12 AWG UNLESS OTHERWISE NOTED.
ALL WIRE SIZES ARE MINIMUM RECOMMENDED.

GROUND WIRES CODED GREEN.
AC DISTRIBUTION/
FUEL CONTROL
DIAGRAM-WIRING
SHEET 1 OF 6
TPM
95
614
B GRX A 2
629
J1
AUX SOURCE SELECTOR
GENERATOR SHORE
POWER
60HZ
POS
G SP
1B 1T X
NC
2B 2T
X NO
POS
50 60
NC
1B 1T X
X NO
2B 2T
DI8
615
GR
GPL
1
4
R07-C
R07-NO
621
621
620
1 2
AC/DC BOX
1T 1B
623
FSR,SR,GR
LOAD RELAY
UNLOAD RELAY
623
623
621
621
AC DISTRIBUTION/
FUEL CONTROL
DIAGRAM-WIRING
SHEET 5 OF 6
DC CIRCUITS
FOR NOTES SEE SHEET 1
4
50HZ
60HZ
GEN
CB2,CB5
SHORE
ON
ON
ON
ON
20
OFF
20
OFF
15
OFF
15
OFF
CB1,CB3
GENERATOR SHORE
POWER
60HZ
F
2
CB2
L1
504 (#8 BLK)
L2
505 (#8 BLK)
50 AMP
GND
PUMP
GROUND
(#3 WHT) 501
NEUTRAL
(#3 BLK) 502
LINE #1
(#3 BLK) 503
LINE #2
CB1
50 AMP
CB2
15 AMP
BATTERY CHARGER
240V AC, 20A
240VAC
L INPUT
L 240VAC
INPUT
(#14 BLK) 511

(#14 BLK) 512
BATTERY
NEGATIVE
BATTERY
POSITIVE
H4
H2
CR2
H1
H1
START
FUEL CONTROL PANEL

318-1382
E
H2
JWH+
CB1
TERMINAL
BLOCK
TO STARTER/BATTTO STARTER/BATT+
C01
-
C03
24VDC
BATTERY
SET
4/0 AWG MIN.
H3
H4
1.2KW, 230VAC
507 (#14 BLK)
10 AMP
BLK
BLK
RED
BATT -
PUR
CB9
15 AMP
PUR
24VDC
BATTERY
SET
RESET
TEST
NOTE B
Level
Symbol
Circuit Breaker
Symbol
Flow
Symbol
Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
EXTERNAL EMERGENCY STOP
AC DISTRIBUTION 1
120V AC RECEPTACLES
Temperature
Symbol
AC/DC BOX (GENSET)
TEST
240VAC LOADCENTER PANEL

318-4644
Pressure
Symbol
DI1
RESET
FUEL CONTROL PANEL
NOTE A
BLU
TO SHEET 3 (B-6)
(#10 GRN) G
CBBP
GRY
(#10 GRN) G
Symbols
CBBN
BRN
508 (#14 BLK)

509 (#14 WHT)
G (#14 GRN)
Harness And Wire Electrical Schematic Symbols
BACK VIEW
FRONT VIEW
ENG LOCKOUT
RED
(#12 BLK)711
GND
GND
CURBSIDE
ESB
STREETSIDE
ESB
TO SHEET 3 (E-6)
JWH-
AUTO
LOAD
AUTO
UNLOAD
(#12 BLK)710
3
CR2
Printed in U.S.A.
6 AWG MIN.
H3
H4
2009 Caterpillar, All Rights Reserved
DC LIGHTS
MANUAL
CB6
20 AMP
CB5
15 AMP
506 (#14 BLK)
Volume 2 of 2: AC Distribution/Fuel Control
STOP
ENG LOCKOUT
(#14 GRN) G
GEN SPACE HTR
OFF
H1
MAIN CB
100 AMP
GROUND BUS BAR

CR1
A2
A1
A2
A1
JWH TEMP SW
(#8 GRN) G
+
-
CR1
T2
BLK
8 AWG MIN.
CR1
T1
RED
603
120/240VAC 1 PH 60HZ
INCOMING SHORE POWER
SHORE POWER INPUT
AC/DC BOX (GENSET)
601
ENGINE JACKET
WATER HEATER
TERMINAL BOX
F3
10 AMP
(11)
5(+)
RED
(14)
602A
0-60 MIN.
OSR
(12)
1(-)
DC LIGHT TIMER
ENGINE JACKET
WATER HEATER
9KW, 230VAC
DCFT
1T 1B
12
50HZ
MED1-UP
KNM1-UP
FSP MANUAL
UNLOAD
620
C32 PM1000 Power Module

Electrical System
CONTACTOR
R08-NO
623
FPS
4 POSITION SELECTOR
SWITCH
50HZ
DI7
614
615
CONTACTOR
96
FUEL CONTROL PANEL

318-1382
610
FUEL PUMP OVERLOAD

AUX CONTACT
CB4B
R08-C
12
610 2
24
24
SPL
BATT-
1 2
610
ABBREVIATIONS:
GPL GENERATOR POWER LIGHT
JWH
JACKET WATER HEATER
MAN
MANUAL
MSS
MODE SELECT SWITCH
OSR
OVERFILL SAFETY RELAY
OSS
OVERFILL SAFETY SWITCH
RBS
RUPTURE BASIN SWITCH
SGR
SHORE\GENERATOR SOURCE SELECTOR RELAY
SGS
SHORE\GENERATOR SOURCE SELECTOR SWITCH
SPL
SHORE POWER LIGHT
TPM
THERMAL PROTECTION MODULE
ON
15
OFF
SGS SWITCH CHART
FST MANUAL
LOAD
SRX
9
608
1B
GEN POWER
50 HERTZ LIGHT
60 HERTZ LIGHT
AUTOMATIC
BATTERY CHARGER
CIRCUITBREAKER
DC FAN TIMER
ENGINE RUN RELAY
EMERGENCY STOP BUTTON
FUEL TRANSFER PUMP
FREQUENCY SELECTOR RELAY
FREQUENCY SELECTOR SWITCH
ON
15
OFF
SRX, GRX
12
B SRX A 2
SGS
1T
SR
FREQUENCY SELECTOR
614
FSS SWITCH CHART
PARALLELING CONTROL PANEL

297-6974
12
2
609
EMCP AC TERMINAL BLOCK
50L
609
FREQUENCY SELECTOR SWITCH:

THIS SWITCH IS ONLY USED WHEN THE AC POWER DISTRIBUTION IS IN THE GENERATOR POWER POSITION. THE SWITCH WILL SELECT GENERATOR LEADS TO PROVIDE FOR 240V 60HZ OR 230V 50HZ POWER.
50L
60L
AUTO
BC
CB
DCFT
ERR
ESB
FTP
FSR
FSS
607
SHORE POWER
L1
CB4A
RBS
RUPTURE BASIN
LEVEL SWITCH
12
24
SGS
2T 2B
TPM
TANK
LEAK
ENG RUN RELAY
615
GENERATOR POWER:
WHEN THE SWITCH IS PLACED IN THE GENERATOR POSITION, THE FUEL PUMP AND AC LIGHTS WILL BE POWERED BY THE UNIT'S GENERATOR. IF THE GENSET IS NOT RUNNING, THE FUEL PUMP AND LIGHTS WILL NOT FUNCTION.
F1,F2,F3
FUEL +
L2
DI5
633
SIGNAL
P2
GND
633
FUEL -
B
C
D
BATT+
B-
2
633
24
TWO RELAYS (SRX & GRX) PREVENT SWITCHING UNLESS DC POWER IS TURNED OFF. TO SWITCH SOURCES, TURN
WIRE NUT CONNECTION
632
ERR
60HZ
SHORE POWER:
WHEN THE SWITCH IS PLACED IN THE SHORE POWER POSITION, THE FUEL PUMP AND INTERNAL AC LIGHTS WILL BE POWERED BY AN EXTERNAL 240V/230V AC POWER SOURCE.
NOTE A: REMOVE WIRE F715-L68 (PIN 18) FROM

E-STOP CONNECTOR BEHIND EMCP3.3, AND LAND ON
PIN 18 TERMINAL WITH BRN WIRE.
P3
AI3-
632
SHUNT TRIP
FSS
2T 2B
SHORE POWER/GENERATOR POWER DISTRIBUTION CONTROL
SYMBOLS:
B+
631
A
G3
AI3+
631
NOTES:
DCF
631
FUEL SYSTEM ALARMS:

THE EMCP3 MONITORS FUEL LEVEL AND HAS PROGRAMMED THRESHOLDS FOR "FUEL LEVEL LOW SHUTDOWN", "FUEL LEVEL LOW WARNING", "FUEL LEVEL HIGH WARNING", AND "FUEL LEVEL HIGH SHUTDOWN" WITH TIME DELAYS
ON ACTIVATION OF THESE EVENTS. IF A WARNING EVENT WERE TO OCCUR, THE AMBER WARNING LED WOULD FLASH AND THE EVENT DESCRIPTION CAN BE VIEWED BY GOING TO THE EVENT LOG IN THE EMCP3. IF A SHUTDOWN
EVENT WERE TO OCCUR, THE RED SHUTDOWN LED WOULD FLASH AND THE EVENT DESCRIPTION CAN BE VIEWED BY GOING TO THE EVENT LOG IN THE EMCP3.
CONN
P1
BATT-
FUEL LEAK DETECTION SWITCH:

THE FUEL LEAK DETECTION SWITCH (OR RUPTURE BASIN SWITCH) WILL ACTIVATE WHEN FUEL HAS LEAKED OR SPILLED OVER INTO THE FUEL CONTAINMENT LAYER OF THE DOUBLE WALLED FUEL TANK. THIS WILL ANNUNCIATE A
WARNING ON THE EMCP3.
TRIP
G2
BATT-
OVERFILL SAFETY RELAY

1
2
318-1382
SIGNAL
2 F 1
PANEL AS.
PM1000- FUEL CONTROL
318-7129
OSS
OVERFILL
SAFETY
SWITCH
VDO
LEVEL
+ GAUGE -
G1
BATT-
F2
AUTO LOAD:
WHILE THE CONTROL SWITCH IS IN THE "AUTO LOAD" POSITION, THE FUEL LEVEL WILL BE MAINTAINED BETWEEN 50% AND 85% AUTOMATICALLY. WHEN THE FUEL LEVEL DROPS TO 50% OR BELOW, AN EMCP3 RELAY OUTPUT WILL
TURN ON THE "LOAD RELAY" THAT WILL POWER THE FUEL PUMP MOTOR IN THE FORWARD ROTATION THAT RESULTS IN PUMPING FUEL FROM AN EXTERNAL SUPPLY INTO THE FUEL TANK. ONCE THE FUEL LEVEL REACHES 85%
OR HIGHER, THE PUMP MOTOR WILL TURN OFF AUTOMATICALLY.
GENERAL:
THE DISTRIBUTION CONTROL SWITCH SELECTS AC POWER DISTRIBUTION BETWEEN THE TWO POSSIBLE SOURCES.
OFF DC POWER, VERIFY THE GENERATOR IS NOT RUNNING, AND VERIFY SHORE POWER IS TURNED OFF.
BATT+
ELECTRICAL AR.
PM1000-AC DIST/FUEL CONT
5 AMPS
AUTO UNLOAD:
WHILE THE CONTROL SWITCH IS IN THE "AUTO UNLOAD" POSITION, AND WITH THE FUEL LEVEL BEING ABOVE 10%, AN EMCP3 RELAY OUTPUT WILL TURN ON THE "UNLOAD RELAY" THAT WILL POWER THE FUEL PUMP MOTOR IN
THE REVERSE ROTATION THAT RESULTS IN PUMPING FUEL FROM THE FUEL TANK INTO AN EXTERNAL CONTAINER. ONCE THE FUEL LEVEL DROPS TO 10% OR LOWER, THE PUMP MOTOR WILL TURN OFF AUTOMATICALLY. TO
CONTINUE UNLOADING FUEL UNTIL THE TANK IS EMPTY, SEE MANUAL UNLOAD MODE BELOW.
650
KENR9524-01
August 2009
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
MAIN CB
100A
ESB SHOWN IN FREE STATE. IN NORMAL OPERATION, GLASS SHIELD

HOLDS THE CONTACTS CLOSED UNTIL REMOVED.
A
AC DISTRIBUTION/
FUEL CONTROL
DIAGRAM-WIRING
SHEET 2 OF 6
4
AC DISTRIBUTION/
FUEL CONTROL
DIAGRAM-WIRING
SHEET 6 OF 6
DC CIRCUITS (POWER MODULE)

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
CB1
50A
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
SHORE POWER INPUT
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
230 VAC ENGINE JACKET

WATER HEATER
CB2
15A
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.
BATTERY CHARGER
6
CB5
15A
230 VAC GENERATOR
SPACE HEATER
F
(231V)
FSR, GR, AND SR CONTACTS

RATED 30 AMPS @ 300VAC
FSR
12 13
SR
703 5 3
SR
702
GR
6
GR
CB1
701
700
1
SR
SR
707 11 9 12 14
706
11
GR
14
GR
9 11
704
705
4
3
20 AMP
4
3
20 AMP
T4
(240V)
T7
T7
717
60HZ
TO SHEET 2 (C-2)
711
FSR
9 11
FSR
6
8
704
FUEL CONTROL PANEL
DST-P/N
(C.P.)
TB-RC
SPD1013
GENERATOR
ISOCH
10 LEAD HI WYE
60HZ 480V
50HZ 400V
SW907
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a

coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
CB9
15A
120 VAC
RECEPTACLES
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is

activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.
DROOP
E
T8
718
T0
(240V)
60HZ
FSR
2 4
TB-24V
T1
716
50HZ
CB2
TB-COM
T1
T5
719
15
T9
T6
T8
T2
50HZ
16
17
19
+
18
JPR JPR JPR

FOR FOR FOR
115V 230V 115V
GROUND BAR
T3
(231V)
20
-
21
22
+
23
-
LOAD SIG
TEST PT
PWM
OUTPUT
24
+
25
-
26
GRCIO
CT
AO
POTENTIAL
#10 AWG
AO BO CO
1
2
3
AC
CT
CO
10
PARALLEL
LINES
+
10
11
FRONT VIEW
LOAD
GAIN
DROOP
CT
BO
28
Harness and Wire Symbols

0
NEUTRAL
27
SYNC
INPUT
LOAD SHARING
MODULE
12A
700
710
TB-24V
12
13
TL
BL
LEFT SIDE VIEW

(INSIDE PANEL)
712A
CB3
2
712
713
4
3
15 AMP
#14 AWG
LAMP
MODULE 16 PT I/O 24 VDC

CONNECTOR SCREW-TYPE
CP M1 512 K B RAM
ADAPTOER MB+ COM PORT OPT
KIT MODBUS PLUS CONNECTOR
FU801
CR710
CR846
CR876
CR848
CR850
G1LSM
RIGHT SIDE VIEW
(#10 GRN)
OPERATOR INTERFACE 297-6976
MAIN BUS
FRONT VIEW
FUSE
(INSIDE PANEL)
FUSE
FUSE
PT
H1
H2
CONTROL PANEL 297-6977
INCANDESCENT AC LIGHTS
UN-C1/UR-C1
X1
X2
CB5
2
FUSE
PT
H1
H2
FUSE
X1
X2
HBA-PT1
HBB-PT2
H1
H2
X1
X2
TB-PT
VSA-PT3
VSB-PT4
01CPBP
CT
X1
CT
AC DISTRIBUTION/
FUEL CONTROL
DIAGRAM-WIRING
SHEET 3 OF 6
AC DISTRIBUTION 2
CT
X2
X1
6"
TOUCHSCREEN
CTB
CTC
CTG
GND
HORN
MODBUS-
RD
MBN-COMB2
BK
GENERATOR CIRCUIT BREAKER

CONTROL SWITCH
EMERGENCY STOP
PWM
BATT-
NOTE B
PWM-RC46
BN-RC47
6 REV COMP ENABLE
OICP07
7 REV COMP ENABLE
OICP20
20 A CURRENT
10AWG
BATT+
REMOTE START
LEFT SIDE VIEW
OICP23
OICP32
ENG1
STATUS
33
OICP33
33 ISOCH/DROOP
OICP34
34 CLOSE CKT BKR LOGIC
35
OICP35
44
OICP44
45
DI4
DI4-TB30
44 SPD BRICK SIG
OICP44
WHT
45 SPD BRICK SIG
46
OICP46
WHT
46 ENG SPD SIG
47
OICP47
BLK
47 ENG SPD SIG
48
OICP48
BLK
48 LOAD SHARE LINES
49
OICP49
WHT
49 LOAD SHARE LINES
ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
50
INTERNAL ELECTRICAL CONNECTION

TO SURFACE OF COMPONENT
51
OICP51
BLK
51 PLC SPD ADJUST
CONNECTOR
52
OICP52
WHT
52 PLC SPD ADJUST
46
47
FU201
FU403
FU311
FU319
FU323
FU516
CR441 CR456
CR446 CR475
CR449 CR524
CR452
CR454
REAR PANEL
DST-P/N
DCPS102
94 FIRSTUP LOGIC2
95
OICP95
95 FIRSTUP LOGIC3
BLU
SHD
AUX-NC
AUXB-CB4
RIGHT PANEL
OTS-NO
OTSO-CB5
ANALOG /DIGITAL 16 PT I/O 24 VDC

CONNECTOR SCREW-TYPE
CP M1 512 K B RAM
ADAPTOER MB+ COM PORT OPT
KIT MODBUS PLUS CONNECTOR
OTS-COM
TB-PS
TB-PT
TB-COMA TB-COMB TB-CB
CTSB-CT
GROUND BAR
MOUNTED ON BOTTOM SHELF
OPERATOR INTERFACE PANEL 297-6976
NOTE- IF CONTROL PANEL 297-6977 NOT PRESENT,

THEN JUMPER:
TB-RC(34) TO TB-RC(35)
TB-RC(20) TO TB-RC(21) TO TB-RC(22) TO TB-RC(23)
MODBUS-CP1
7
8
SHD
OICPA12
12 MODBUS-OI2
MODBUS-CP2
11
1
CKT BKR AUX CONTACTS
3
4
TB-COM-A
OTSC-CB6
OVERCURRENT TRIP SWITCH
R630
3W 500
BLU
SHD
WHT
PLUG1
RECP1
8' EXTRA
TB-COM-A
4
BLU
SHD
WHT
SPLICE
TB-COM
OICPA07
WHT
BCM
AC DISTRIBUTION/
FUEL CONTROL
DIAGRAM-WIRING
SHEET 4 OF 6
OICP94
PLUG2 RECP2
3
8' EXTRA
PHOENIX FEMALE
MB+ CONNECTOR
(MOUNTED ON CAMLOK PANEL)
LINES TO OTHER UNITS
AC FUEL PUMP
94
11
CLFSD
93 FIRSTUP LOGIC1
12
PRIMARY UNIT SELECTOR
BLADE, SPADE, RING OR SCREW

TERMINAL
OICP93
GENERATOR BREAKER TRIP RELAY

CONTACTS RATED 20 AMPS AT 24V DC
FSA
56
93
10 MODBUS-OI1
(-)
AUXA-CB2
+24V
52G1-BS+/-
CIRCUIT CONNECTED
TB-CB
SYST-BS+/-
ATCH WIRE, CABLE, COMPONENT
55 LS SPD ADJUST
10
(+)
AUXC-CB1
AUX-NO
ENG1 TB
LEFT PANEL
54 LS SPD ADJUST
AUX-COM
AUXC-CB3
FUEL CONTROL
PANEL
318-1382
BLK
GENERATOR BREAKER CLOSE RELAY

49
CIRCUIT GROUPING DESIGNATION
WHT
OICPA10
GOVERNOR LOAD SHARE
CLS-TB49
H#
OICP55
OICPA09
UTILITY TRANSFER TRIP
12A
12A
3A
3A
3A
20A
CKT BKR
CLOSE
48
OICP54
BLU
42
CBBP-TB47
CIRCUIT CONNECTED
55
WHT
UTT
OPEN-TB46
CBBP
DESCRIPTION
54
CUSTOMER RUN REQUEST
OPEN
31
SYMBOL
53
SWGR E-STOP COMMAND TO EMCP
+24V
BN-TB31
30
41
BATT-
BP-TB48
G1IO
20A
23
39
SWGR E-STOP
35 CLOSE CKT BKR LOGIC

BLK
ELEMENTS
LOWER
CB102A
C
LWR-TB23
CRR
BL
LWR
Circuit Identification
Number
GROUND
23
34
TB-COM-A
21
22
CUSTOMER RUN REQUEST

(MOUNTED ON CAMLOK PNL)
17
COM-TB22
33
17
POWER
POWERPLEX RTS
DIGITAL TRANSDUCER
VOLTAGE INPUTS
WH
COM
20
34
17
19
RSE-TB21
RAISE
TB-RC
19
RSE
BK
32
2T1
SW627
VDCB-TB20
CUSTOMER
PROVIDED
UTILITY WATT
TRANSDUCER
1L1
10
(O.I.)
INSTANT
AUTO
OFF
AUTO
VDC-B
UTILITY BRKR STATUS
4T2
YL
CDVR
CURRENT INPUTS
JUMPER ENABLES
FIRST-UP LOGIC
19
+24V
100
3L2
SPD606
RD
21
19
RD
29
TPM
6T3
11
VDCA-TB19
Ground
Connection
32 ISOCH/DROOP
56
18
28
715
5L3
SPEED BRICK
52U
TO SHEET 3 (A-4)
22
G1LYNX
R06C-TB8
BATT CHRG MALF
11
11
PRG
NOTE B
FUEL TANK RUPTURE
CB4A
101
CR527
26
TPM
CR516
22 C CURRENT
53
27
714
22
21
3
OR
R05C-TB9
SWGR RUN COMMAND TO EMCP
FTR
21
11
14NO
R05(C)
CRITICAL LOW FUEL
22
2T1
13NO
BN-TB7
R05NO-TB8
FUEL SYSTEM ALARM
1L1
13
100
BATTR05(NO)
EMCP RELAY INFORMS SWGR

OF EMCP COMMANDED SHUTDOWN
25
4T2
DI2-TB6
21 B CURRENT
OICP22
50
5
BLK
6T3
3L2
DI2
VDC-A
BLK
8
RD
5L3
SW431
4
YL
21
2
WH
14
BN-TB2
R04NO-TB5
RO6-C
1
BL
101
CB4B
CONTACTOR
13NO
14NO
CRANK TERMINATE
BATTR04(NO)
24
PUMP
MOTOR
RIGHT SIDE VIEW
FRONT VIEW
ENG1 TB
BP-TB1
OICP21
32
OPEN AUTO CLOSED
C VOLTAGE
OICP06
22
NOTE B
B VOLTAGE
21
TB-COM-B
MODBUS+ MBP-COMB1
MODBUSREF
INSTALL JUMPER TO ENABLE RC

(LOAD SHARE)
23
GEN 1
HORN
SILENCE
OICP05
OPERATOR INTERFACE / CONTROL PANEL DIAGRAM 297-6974
Fuse
(5 Amps)
200-L32 BK-14
A VOLTAGE
OICP04
AC/DC BOX
2 B BUS REF VOLTAGE
OICP03
CTSB-CT
CTA
9X-1123
Component
Part Number
1 A BUS REF VOLTAGE
OICP02
20
X1
Pin or Socket
Number
C.P.
TB-RC
OICP01
X2
5A
DST-N1
O.I.
TB-RC
CH-C1/CR-C1
X2
FUEL CONTROL PANEL

318-1382
Receptacle
01CPBN
3
VSC-PT5
Socket
Harness identification code:

This example indicates wire
135 in harness "AG".
TB-24V
SYS - BS +
FUSE
Pin
Part Number For

Connector Recepticle
Plug
715
#14 AWG
L-C12
3E-5179
AG-C4
111-7898
SYS - BS -
480:120
480:120
TO SHEET 4 (D-6)
4
3
15 AMP
Part Number for

Connector Plug
AG-C3
130-6795
Single Wire
Connector
GN-C1/GR-C1
PT
714
480:120
FUSE
FUSE
CONTROL PANEL 297-6977
A B C
LAMP
(#14 GRN)
G
G
Harness Connector Serialization Code: The "C" stands

for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)
325-AG135 PK-14
(INSIDE PANEL)
52G1
(#10 GRN)
TO SHEET 2 (B-2)
C-C4
130-6795
TL
712B
Harness Identification Letter(s):

(A, B, C, ..., AA, AB, AC, ...)
Wire, Cable, or Harness Assembly Identification:

Includes Harness Identification Letters and Harness
Connector Serialization Codes
AC DISTRIBUTION PANEL 318-4649
BR
BR
Sure-Seal connector: Typical representation

of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.
1
2
14
712C
BL
Deutsch connector: Typical representation

of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.
1
2
(DOOR REMOVED FOR CLARITY)
10
AUX
OPEN FOR
DROOP CONTACT
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
CB6
20A
COLOR ABBREVIATIONS
ABBREV
COLOR
RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU
RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE
Wire Color
Wire Gauge
36 Page,
10 7
1 9
100
GEN 1
101
102
103
DC TERM
ENG1 TB
BATT +
BATT -
CB102A
1020
1030
104
SYST-BS+
1023
1022
20A
24V DC+
105
24V DC+
602
16AWG
O.I.
TB-RC
12 6020
G1/2:1(+)
12
G1 PLC OK
G1/2:1(-)
4
O.I.
TB-RC
BLK
51
TO LINE 1002
TO LINE 1002
CR454
604
6040
TO LINE 1004
WHT
TO LINE 1004
NOTE L
108
1080
109
24V DC-
110
24V DC-
111
24V DC-
112
24V DC-
113
TO LINE 200 (T.S.)
610
TO LINE 1007
48
(+)
611
TO LINE 1009
49
(-)
612
114
117
24V DC+
118
617
119
618
122
24V DC-
124
FU201
201
12A
FNQR
202
TB-PS
2010
2011
FROM LINE 111

24V DC-
TO LINE 1017
13
G1/2:2(+)
11
14
FROM LINE 476
4030
C.P. PANEL AS. 297-6977
TB-COM-A
BLU
B+
TB-COM-A
SHD
TB-COM
WHT
TB-COM
TB-COM-A
11
BLU
11
12
PLUG2
TB-COM-A
10
10
O.I. PANEL AS. 297-6976
SHD
WHT
12
RECP2
8' EXTRA
PHOENIX MALE
MB+ CONNECTOR
24V DC-
B-
D
2
DC TERM
B-
TS201
G1IO
PRG
PHOENIX FEMALE
MB+ CONNECTOR
(MOUNTED ON BRACKET)
GRCIO
PWM
6230
BLK
6250
WHT
G1 PLC OK
3
G1/2:2(-)
6270
RED
OFF 6280
BLK
6290
WHT
303
637
638
21
RSE
22
COM2
LWR
32
CUSTOMER
PROVIDED
UTILITY WATT
TRANSDUCER
33
10
RJ45 CONNECTOR
PLC PORT 2
9-PIN
MALE CONNECTOR
G1/2:4(+)
RAISE
COM
(1)
(2)
(3)
(6)
(7)
LOWER
G1/2:4(-)
MOMENTUM
PORT #1
RJ45
3
TxD
4
RxD
5 GND
8
CABLE GND
7 RTS
6 CTS
NOTE K
LYNX
TERMINAL
19 - RxD
18 - TxD
17 - SIG GND
16 - GND
BLK
RED
GRN
GRY
BRN
YEL
DETAIL B
MODBUS PLUS
NODE ASSIGNMENTS
MULTI-UNIT
OPERATION
STAND-ALONE
DEFAULT SETTINGS
1
2
3
4
5
6
7
8
9
10
DETAIL C
36
37
MODBUS PLUS
NODE ASSIGNMENTS
UNIT
PLC RJ45 TO LYNX TB
SPARE
ANALOG
16
1 2 3 4 5 6 7 8
35
15
TB-COM-B
NOTE F
34
635
304
V DC B (-)
500
3W
G1/2:3(-)
634
636
V DC A (+)
23
R630
633
302
19
20
G1/2:3(+)
632
MAIN BUS
A B C
CDVR
16AWG SHIELDED TWISTED PAIR
631
206
DETAIL A
18
SW627
630
205
301
CR454
629
TO LINE 311
300
16AWG SHIELDED TWISTED TRIAD
GOVERNOR LOAD SHARE

628
G1LYNX
204
6081
RED
46
627
8
WHT
BLK
47
RED
626
-24
GND
2030
BLK
TO LINE 1016
625
POWERLYNX
TOUCHSCREEN
GND
16AWG
203
+24
2020GND
PHOENIX MALE
MB+ CONNECTOR
O.I. PANEL AS. 297-6976

17
8' EXTRA
GEN 1
624
200
WHT
623
125
POWERLYNX
TOUCHSCREEN
TS201
BLK
6080
622
GND
FROM LINE 102
24V DC+
6073
16
RED
621
TO LINE 500 (52G1)
1230GND
123
RED
RECP1
620
52G1-BS1031
15
6060
6150
44
TO LINE 1014
619
120
121
6061
616
TO LINE 515 (FU516)
BLU
WHT
FROM LINE 476
TO CONTROLS PANEL
297-6977
615
52G1-BS+
1021
PLUG1
6130
45
TO LINE 1012
614
116
PWM CONVERTER
6022
50
613
115
BLK
14
1
CCW
609
16AWG
O.I.
TB-RC
TO LINE 800 (DST-N1)
GND
2k
10 TURN
2W
608
1110GND
6041
55
CW
607
TO LINE 400 (DST-N)
13
SPD606
GND
606
16AWG
10AWG
SYST-BS-
54
SPEED BRICK
ENG1 TB
6021
SHD
TO CONTROLS
PANEL 297-6977
WHT
52
BLK
605
G1IO HMI GRC

NODE NODE NODE
1
51
2
3
52
4
5
53
6
7
54
8
9
55
10
11
56
12
13
57
14
15
58
16
17
59
18
19
60
20
DEVICE NODE
G1IO
GRCIO
TS201
PRG
1
2
51
64
305
306
307
HOT BUS
RELAY
874 917
708
308
709
FROM LINE 203
309
G1LYNX
310
FUSE
311
480:120
FUSE
313
X1
X2
FU311
3110
3A
FNM
2 R HI
3111
A BUS REF VOLTAGE
711
TO LINE 711
3131
B BUS REF VOLTAGE
14
CR
315
318
GND
FUSE
319
H1
H2
320
FUSE
323
H1
H2
3A
FNM
1 A HI
3191
JUMPER
FU323
3230
480:120
3192
C HI
3
4
3210GND
FUSE
X1
X2
3A
FNM
324
297-6977
CONTROLS PANEL
A VOLTAGE
3211
TO LINE 719
B VOLTAGE
6 C LO
3232
C VOLTAGE
TO OPERATOR INTERFACE
297-6976
721
TO CONTROLS PANEL
297-6977
TO LINE 721
NOTE D:
7190
A
VOLTAGE
B VOLTAGE
7210
B
VOLTAGE
TO LINE 321
723
C VOLTAGE
7230
C
VOLTAGE
297-6976
OPERATOR
INTERFACE
TO LINE 323
724
325
726
X2
326
327
X1
329
10 A 11 3271
3270
A CURRENT
20
727
TO LINE 727
X2
728
X1
729
CT
328
CTSB-CT
12 B 13 3291
3290
B CURRENT
21
TO LINE 729
TO CONTROLS PANEL
297-6977
X2
CT
330
331
X1
332
3310
GND
3320
14 C 15 3311
C CURRENT
22
TO LINE 732
B CURRENT
TO LINE 329
297-6976
731
TO LINE 331
732
TO LINE 332
20
7290
21
C CURRENT
7310
22
GROUND
NOTE L
A
CURRENT
TO LINE 870
GEN 1
FROM LINE 104
24V DC+
FROM LINE 103

24V DC+
FROM LINE 438

4030
FROM LINE 109

24V DC-
400
439
DST-N
401
403
ROW 3
DST-P
4030
FROM LINE 502
407
FROM LINE 512
408
FROM LINE 425
409
ENG1 TB
410
411
CR452
412
G1ERR
4030
414
4110
12
4130
25
26
422
38
423
G1/I:6
G1/I:7
CRITICAL LOW
FUEL SHUTDOWN
456
G1/I:8
ENGINE BATT
CHRG MALF
457
FUEL TANK RUPTURE
458
9
10
11
CRR
G1/I:3
3R
13
G1/I:13
OFF
4030
UTILITY TRANSFER
TRIP
14
HORN
SILENCE
15
G1/I:15
INSTANT
AUTO
16
G1/I:16
FROM LINE 518
CR441
12
4030
CR454
4580
HS
G1/O:5
1 4581
GEN PLC OK
443 530
4030
436
4030
18
18
17
HORN
17
ROW 3
G1IO GND
437
GND
4030
TO LINE 439
TO LINE 446
805
809
10
810
11
811
12
812
13
813
14
814
15
815
16
816
17
817
476
4030
TO LINE 610
TO LINE 614
13
DC OK
24V DC-
4030
TO LINE 500
G1/I:1
838
N.O. RELAY CONTACT
RESISTOR
INDICATOR LIGHT
N.C. RELAY CONTACT
SWITCH
10
5030
PL503
R
52G1
CLOSED
G1/I:2
PL506
G
10s
CR
G1TRIP
5162
52G1 BREAKER
TRIP RELAY
533, 536
10AWG
521
522
30
523
31
5230
24
524
CR446
5160
527
O.I.
TB-RC
528
CR456
12
G1 PLC OK
5300
5310
5270
G1CBOP
93
TO LINE 874
94
TO LINE 874
95
TO LINE 872
5271
34
TO LINE 917
INSTALL JUMPER TO
ENABLE RC
TO LINE 804
TO LINE 805
35
TO LINE 914
CBR
SPARE
859
13
52G1 BREAKER
STATUS
530
5272
CR527
CR
52G1 BREAKER
CLOSE RELAY
536
NOTE L
5301
5311
32
TO LINE 907
33
TO LINE 908
GND
8010
TO LINE 839
CR516
TO CONTROLS PANEL
297-6977
G1TRIP
CR516
G1TRIP
CR
13
GRC/O:11
GEN RC OPTION
1002 1004 1012 1014
1004 1006 1014 1016
C32 GENSET
GEN RC OPTION
913 915
1007 1009
30
SPARE
31
SPARE
5340
46
47
G1CLOSE
5361
5370
48
49
APPLICATION
LOCAL AN/OR REMOTE INTERFACE TO MULTIPLE UNITS
REMOTE INTERFACE TO SINGLE UNIT AT A TIME
REMOTE
LOCAL
9
10
11
ETHERNET MODEM
ETHERNET CABLE
(MAXIMUM DISTANCE 300FT.)
12
ETHERNET MODEM
13
ETHERNET MODEM
ETHERNET SWITCH
ETHERNET CABLE
14
ETHERNET CABLE
15
POWER MODULE
16
865
POWER MODULE
POWER MODULE
GEN 1
POWER MODULE
GEN 2 - 10
POWER MODULE
GEN 1
GEN 2 - 10
867
G1LSM
15 16
8010
871
874
ROW 2
CR710
8010
C.P.
TB-RC
C.P.
TB-RC
93
8741
94
CR846
DETAIL A
C.P.
TB-RC
8743
48
TO LINE 529
TO LINE 530
CR
50
DETAIL A
TB-COMA
TS201
1-3
POWERLYNX
6"
TOUCHSCREEN
SEC 1A
CR876
14
8742
49
TB-RC
95
GNA
877
24V DCTO LINE 839
297-6976
TO LINE 531
HBR
875
ROW 3
1 8740
TYPICAL POWER MODULE

GENs 2 - 10
TYPICAL POWER MODULE

GEN 1
TO LINE 907
873
ROW 1
LOAD SHARE LINES
FROM LINE 731
869
13
PUR
PRIMARY UNIT RELAY

915
NOTE E
48
PLUG 1
DETAIL A
TB-COMA
4-6
POWER
POWERPLEX RTS
PRG
GRCIO
FROM LINE 870
G1LSM
906
ISOCH/DROOP CIRCUIT
C.P.
TB-RC
SW907
13
9070
14
9071
9080
MODBUS PLUS
PORT
LSM
POWER
POWERPLEX RTS
TO LINE 530
33
TO LINE 531
TO CLOSE CIRCUIT FOR 52G1
34
STATUS
ELEMENTS
CR876
9171
GRCR
G LYNX
12
9170
TO CLOSE CIRCUIT FOR 52G1
35
1006
1007
10020
TO LINE 604
WHT
10040
52
GEN 1
Functional
C.P.
TB-RC
GRCR
10
6
BLK
GRCR
10070
10041
WHT
FROM LINE 908
BLK
TO LINE 602
GEN
10
10090
24
10
CR850
BLK 10071
25
11
WHT
CR850
12
SPD1013
3
2
1
CCW
5 10072
11
10091
BLK
10130
RED
26
10140
BLK
27
10150
WHT
28
7 10092
WHT
GRCR
G1LSM
CHASSIS
GROUND
STUD
CW
CONNECTOR
H#
ADEM
CDVR
GEN
MAXIMUM TOTAL DISTANCE OF
Sequence
of
Operations
55
WHT
48
BLK
a.
TO LINE 604
19
CIRCUIT GROUPING DESIGNATION

ATCH WIRE, CABLE, COMPONENT
ADEM
CIRCUIT CONNECTED
BLADE, SPADE, RING OR SCREW
TERMINAL
Upon entrance into Emergency Mode, all generators will be started and paralleled to the bus. After the
Remove Time Delay, Power Module Generators will be removed from the bus as a function of the generator
percentage loading. Generators will be removed from the bus in descending priority order. Should the
generator percentage loading increase to the user-selected Generator Add Level after the user-selected
Generator Add Time Delay, the next priority generator will be started, synchronized and paralleled to the bus.
Should the Power Module Generator plant ever reach 100% loading, the next priority generator will be started
and added to the bus, bypassing the Generator Add Time Delay.
21
TO LINE 611
WHT
10120
WHT
10141
GRCR
8
3 10142
12
BLK
BLK 10160
GRCR
7
10170
11 10161
BLK
WHT
45
44
47
46
WHT
BLK
BLK
WHT
TO LINE 613
TO LINE 615
TO LINE 618
TO LINE 619
Unit
Island
and
Multi - Unit
Island
Operation
5.
297-6976
Operator - Selected
6.
1.
a.
b.
c.
d.
e.
f.
g.
h.
User-settable Generator Priority Selector

Status indicator for the Generator Priority selected
Status indicator for Power Module Generator on-line or off-line.
Generator Demand Priority Control Switch (On / Off)
User-settable Generator Remove Level (% as a function of single generator capacity)
User-settable Generator Remove Time Delay
User-settable Generator Add Level (% as a function of single generator capacity)
User-settable Generator Add Time Delay
Mode - Single
Unit
Import,
Export
or
Base
Load
Operation
a. The operator places the System Control Switch into Load Management on the PowerLynx operator
interface panel.
b. The operator selects Import, Export or Base Load Operation on the PowerLynx operator interface panel.
c. The Load Management Setpoint is the amount of power Imported, Exported or Base-Loaded. A
0-5-10VDC/4-12-20mA signal is provided by the customer and is linearly proportional to the Utility Load,
with 12mA equalling 0kW. The 0-5-10VDC/4-12-20mA Utility Load signal is wired to one and only one
Power Module. If the Power Module selected for Load Management is not available, the
0-5-10VDC4-12-20mA signal will be wired to a different Power Module.
d. The operator sets the Load Management Setpoint and Power Factor Setpoint.
e. A Run Request signal is received by the Single Unit Power Module.
f. The Power Module Generator is cranked and started and will run for a predetermined Warm-Up Time
before it is synchronized and paralleled to the Utility.
g. When the generator is on the bus, it is soft-ramp-loaded until the generator output reaches the Load
Management Setpoint.
h. The generator output is dynamically adjusted to maintain the Load Management Setpoint.
i. Should the Utility fail during Load Management Operation, the Protective Relay will cause the Paralleling
Circuit Breaker 52G to open and be locked out until the Lockout Relay is manually reset by an operator
on site. The generator is allowed to run for the duration of the Cooldown Time.
Multi-Unit Island Generator Demand Priority Control (Emergency Gen Demand)
The following controls will be provided for each Power Module Generator
Management
Entry - Local
The customer protective relaying senses a utility abnormal condition.

A run request is sent to the Power Module Generator plant.
The first Power Module Generator up to voltage and frequency, as determined by the Moving
Master, is closed to the bus. If any one Power Module fails during Multi-Unit Island Operation, the
PLC acting as Master will be alerted and system control will be transferred to a new Master if the
failed PLC was originally the Master.
In Multi-Unit Island Mode, the remaining Power Module Generators are synchronized and
paralleled to the bus as they come up to voltage and frequency. This function is performed via the
ModBus Plus data link connected between the Power Modules.
Plant Load is transferred to the Power Modules, which will share load equally via ModBus Plus
data link.
The system is now in Emergency Mode.
The System Controls will include a Generator Demand Priority Control function to automatically match the on-line
Power Module Generator capacity to the loads in order to avoid unnecessary operation of all the Power Module
Generators when the Plant Loads are low.
Load
During periods of peak demand the system may be placed in operation using the PowerLynx operator interface panel
on the front of the switchgear.
Utility Failure (Enter Emergency)
4.
3.
CR848
20
WHT
Mode - Single
The Utility is providing power for the Plant Loads.

The Power Module Generator mains are open.
The automation is standing by to act in response to a utility failure.
1.
2.
3.
TO LINE 610
50
CR848
+
49
EGP
Emergency Mode (Emergency)
56
G1LSM
1010
1018
54
a.
b.
c.
2.
WHT
10k
10 TURN
2W
GEN
Utility Standby Mode (Normal)
GRCR
1009
1016
BLK
10021
CR848
53
GND
CDVR
EMCP 3.3
POWER MODULES
SITE LAYOUT
The System Controls will be designed and integrated with the other specified control components to provide a
completely functional total system which will automatically perform the following Sequence of Operations.
WHT
DESCRIPTION
CIRCUIT CONNECTED
CR848
297-6976
SYMBOL
SPLICE
9172
BLK
SWITCHGEAR ROOM
ENGINE ROOM
INTERNAL ELECTRICAL CONNECTION

TO SURFACE OF COMPONENT
1.
51
1-3 TB-COMB
ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
Operator - Selected
BLK
NOTE B
DETAIL B
TO LINE 527
918
TO LINE 602
NOTE B
MODBUS PLUS NETWORK: 1500FT
HBR
C.P.
TB-RC
GRCIO
9151
PUR
CR710
G IO
VOLTAGE INPUTS
297-6976
297-6976
9140
10
NOTE G
DIGITAL TRANSDUCER
SWITCHGEAR ROOM
ENGINE ROOM
TO LINE 527
CR850
PLUG 2
PRG
CURRENT INPUTS
TYPICAL
MODBUS RTU/
RS-485
EMCP 3.3
9150
NOTE C
4-6
32
TO LINE 1007
909
1-3 TB-COMB
PLUG 1
DETAIL A
TB-COMA
MODBUS PLUS CABLE

NOTE D
NOTE H
STATUS
DETAIL B
NOTE H
PLUG 2
ELEMENTS
G1IO
NOTE E
NOTE C
DIGITAL TRANSDUCER
VOLTAGE INPUTS
TS201
POWERLYNX
6"
TOUCHSCREEN
1-3
SEC 1A
297-6976
MODBUS PLUS
PORT
TB-COMA
50
TB-RC
NOTE H
CURRENT INPUTS
49
NOTE B
1017
GENERATOR BREAKER CLOSE RELAY
(TYPICAL OF EACH POWER MODULE)
G1LYNX
1015
GENERATOR BREAKER TRIP RELAY
APPLICATION
LOCAL INTERFACE TO SINGLE UNIT
G1
1014
ENG1 TB
5330
N/A
N/A
100-199
200-299
300-399
400-499
500-599
600-699
700-799
800-899
900-1099
N/A
GND
LSM
1013
CR527
5360
GEN1
ADEM IV
ENG CONTROLLER
LINE #
863
SPARE
TO LINE 942
1012
TO CONTROLS PANEL
297-6977
GRCR
CR850
GEN NOT AVAILABLE

874
861
1011
CR524
JUMPER ENABLES FIRST-UP LOGIC
532
CR
G1CLOSE
876
1008
O.I.
TB-RC
G1CBCL
TO CONTROLS PANEL
297-6977
CR524
14
CBR
TO CONTROLS PANEL
297-6977
O.I.
TB-RC
CR449
5020
FROM LINE 503
G1CBOP
526
858
GRCIO GND
1005
CR446
525
GRC/O:12
872
1004
5211
12
5160
SPARE
SPARE
16
1003
1 5212
5210
SENSING CT's
2000:5
x3
APPLICATION
870
1002
DC OK
23
868
1001
PB520
5220
857
SPARE
15
1000
TO LINE 433
ENG1 TB
SPARE
SPARE
14
915
CR516
13
CONTENTS
866
914
CR475
CR
GRCR
864
908
52G1
OPEN
OTS
5161
14
14
GRC/O:13
14
856
SPARE
13
907
CLOSE
13
854
SPARE
12
917
5160
SPARE
13
CR848
8480
862
905
CBCS516
EMERGENCY
STOP
860
11
916
4R
852
CR
OF
SWITCHGEAR ONE LINE

FUNCTIONAL SEQUENCE OF OPERATION
24VDC POWER DISTRIBUTION
AUTOMATION COMMUNICATIONS PLAN
GENERATOR 52G1 - AC INSTRUMENTATION
GENERATOR 52G1 - CONTROLS
GENERATOR 52G1 - CB INTERFACE
GENERATOR 52G1 - ANALOG I/O
RC INTEGRATION - AC INTEGRATION
RC INTEGRATION - CONTROLS
RC INTEGRATION - CB INTERFACE/ANALOG I/O
COMMUNICATIONS WIRING
NOTE B
5020
TO LINE 407
CR846
14
519
538
TIMER
ALARM HORN
AUXILIARY CT's
2000:5
x3
FROM LINE 122

24V DC-
ENGINE MOUNTED
GENERATOR CIRCUIT BREAKER
513
537
837
24V DC OK
521
GRC/O:14
SPARE
24V DCTO LINE 1139
511
G1/I:16
SPARE
SPARE
836
913
536
18
17
510
3R OOX
GRC/I:10
18
912
525
GROUND
CURRENT TRANSFORMER
DROOP CT
2000:5
x1
EMCP 3.3
855
8010
509
534
FUSE
853
835
911
518
822
508
3L XOO
GRC/I:11
819
910
4L
818
507
20A
FNQR
GRC/I:12
17
CR
29
851
18
14
GRC/O:15
SPARE
850
SPARE
8010
4030
28
849
17
506
516
GRC/I:13
18
475
GRC/O:16
GNA
848
SPARE
8010
5060
TRIP
834
5160
GRC/I:14
471
CR475
847
833
TB-CB
FU516
846
SPARE
470
533
808
GRC/I:15
832
505
531
GND
RELAY COIL
N.C. CONTACT LOCATION
N.O. CONTACT LOCATION
1074
631
DESCRIPTION
CDVR
845
831
530
8010
830
TO LINE 602
504
529
844
829
TO LINE 524
520
SHIELDED CABLE
12A
2000 A
843
RC ENABLE
TO LINE 534
828
4030
FROM LINE 117

24V DC+
GRC/I:16
TO LINE 533
826
FROM LINE 477

4030
512
297-6976
827
503
517
POTENTIOMETER
TABLE
C.P.
TB-RC
ROW 2
842
825
TO LINE 406
515
DP PUSH BUTTON
BATTERY
FROM LINE 838

24V DC-
GRCIO
841
ROW 1
469
477
24V DCTO LINE 439
804
14AWG
GRCIO
C.P.
TB-RC
8010
824
502
514
CIRCUIT BREAKER
POTENTIAL TRANSFORMER
FROM LINE 937
840
12A
FNQR
DST-P1
803
839
DST-N1
FU801
823
474
ROW 2
10AWG
802
8010
FROM LINE 838

8010
821
HRN459
G1 PLC OK
473
435
820
472
CLOSE 52G1
434
501
13
CR
PLC OK
458
604
625
468
TO LINE 439
433
500
CR456
G1 PLC OK
467
432
438
CR
G1 PLC OK
14
465
AUTO
OX
13
GEN
441
602
623
466
4290
430
14
G1/O:4
ENGINE RUN
411
464
G1/I:14
4R
CR454
4540
463
SPARE
TO LINE 408
4030
SW431
461
PB428
3L
13
CR
52G1
CLOSE CB
527
462
42
4L
CR452
14
G1/O:3
52G1
OPEN CB
524 527
460
SPARE
12
G1/I:12
41
UTT
13
CR
G1ERR
459
UTILITY BRKR
STATUS
13
CR
CR449
14
G1/O:2
455
FUEL SYSTEM ALARM
G1/I:9
G1/I:11
40
429
14
G1CBCL
454
CRANK TERM
39
427
431
G1/I:5
G1/I:10
27
426
CR446
G1CBOP
TB-24V
801
807
G1/O:1
FROM LINE 110

24V DC-
800
806
453
29
425
452
28
424
1 4430
ROW 2
449
SHUTDOWN FLT
HORN
SILENCE
441 458
G1 PLC OK
450
421
428
G1/I:4
24
52U
420
447
13
CR
HS
448
FTR
419
CUSTOMER
RUN REQUEST
BCM
418
446
CLFSD
417
G1/I:3
52G1 TRIPPED
14
4411
451
FSA
416
CTR
415
G1/I:2
CR456
G1IO
445
52G1 CLOSED
CR441
G1 PLC OK
FROM LINE 437
444
G1/I:1
10
4410
4030
443
G1IO
10AWG
CR454
HS
442
12A
FNQR
404
4030
441
10AWG
FU403
CR441
FROM LINE 438

24V DC-
4290
FROM LINE 429
440
402
413
GENSET MOUNTED
NOTE L: IF CONTROL PANEL 297-6977 NOT PRESENT, THEN JUMPER:

TB-RC(20) TO TB-RC(21) TO TB-RC(22) TO TB-RC(23)
52G1
480:120
x2
338
406
TERMINAL BLOCK
336
405
NOTE K:
CR
335
337
SHIELDED TWO CONDUCTOR #24 AWG.
1
CCW
G1IO
15/25
27/59
81O/U
32,40,90,65
C
CURRENT
SPDT MOMENTARY SWITCH
480:120
x2
TO NEXT GENSET IN NETWORK.

ALL MODBUS-PLUS WIRING:
CW
OFF
B
CURRENT
7320
23
734
334
7270
733
3321GND
333
TO LINE 327
730
TO LINE 731
GROUND
23
A CURRENT
CRK BKR SWITCH
G1LYNX
15/25
27/59
81O/U
725
FOR MODBUS CABLE SEE
NOTE F: FOR 4-12-20 MILLI-AMP SIGNAL USE 500 OHM RESISTOR.

FOR 0-5-10 DC VOLTAGE SIGNAL REMOVE 500 OHM RESISTOR.
LOAD PROVISIONS
NOTE G:
NOTE H:
NOTE J: A14/A15 TRIP UNIT POWER SUPPLY. IF NOT PRESENT, NO

CONNECTIONS REQUIRED.
NOTE E: CUSTOMER PROVIDED 4-12-20 MILLI-AMP SIGNAL FROM

UTILITY TRANSDUCER. USED FOR IMPORT CONTROL OPERATION. THIS
SIGNAL ONLY CONNECTED TO ONE POWER MODULE AT A TIME.
722
TO LINE 723
NOTE C: WHEN NOT CONNECTING TO AN EXTENDED NETWORK,

TERMINATE TO ISO-PROVIDED MATING PLUG WITH RESISTOR ON BACK
OF GEAR.
GRCIO
720
A LO
3231
A VOLTAGE
TO LINE 319
NOTE B: MODBUS RTU (RS485).
G1LSM
GND
719
718
3210
PT
322
FU319
3190
X1
X2
480:120
FUSE
321
FUSE
PT
21
7160GND
717
52G1
317
G1LSM
716
3160GND
715
316
SWITCHGEAR ONE-LINE
7130
HBR
7110
B BUS REF VOLTAGE
TO LINE 313
13
714
3130GND
314
297-6976
713
TO LINE 713
A BUS REF VOLTAGE
TO LINE 311
712
TO CONTROLS PANEL
297-6977
5 R LO
3130
3112
CR710
C.P.
TB-RC
710
O.I.
TB-RC
2 ELEMENT MODE
TB-PT
FUSE
PT
H1
H2
312
CT
36 Page,
11
603
TO LINE 800 (TB-24V)
106
KENR9524 VOL 2 of 2
ROW 2
601
TO LINE 200 (FU201)
10AWG
107
G1IO
600
TO LINE 400 (FU403)
24V DC+
10AWG
FROM LINE 465
DCPS102
16AWG
2.
Exit - Local
a.
b.
c.
d.
The
The
The
The
operator places the System Mode

generator is soft-ramp-unloaded
Paralleling Circuit Breaker 52G
generator is allowed to run for
Switch into Automatic.

until the Plant Load is fully supported by the Utility.
is opened.
the duration of the Cooldown Time.
THIS SCHEMATIC IS FOR THE C32 PM1000 20FT. POWER MODULE

PARALLELING CONTROLS ELECTRICAL SYSTEM
VOLUME 2 of 2: DESCRIPTION
PART NUMBER: 300-7408, CHANGE: 02, VERSION: PART NUMBER: 318-1383, CHANGE: 01, VERSION: - (Outside Page)
Components are shown installed on a fully operable genset.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

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Y903-AC1

C32 PM1000 Power Module

Volume 1 of 2: Generator Set Schematic

2009 Caterpillar, All Rights Reserved

Symbols and Definitions

AC/DC DISTRIBUTION PANEL

(LOCATED IN EMCP PANEL)

PM1000 GENERAL LOCATIONS

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

Harness and Wire Symbols

INJECTOR HARNESS EVEN

INJECTOR HARNESS ODD

CONNECT TO BATT- TERM

CONNECT TO BATT- TERM

DUAL STARTER OPTION

AIR SHUTOFF OPTION

INLET AIR TEMPERATURE

BATTERYBATTERYCAN DATALINK SHIELD

ETHER AUTO / MAN

CONNECTS TO ENGINE INTERFACE

C32 ENGINE WIRING DIAGRAM

+8V DIGITAL POWER

START AID SOLENOID ETHER MAN OVERRIDE

Harness Identification Letter(s):

Wire, Cable, or Harness Assembly Identification:

Part Number for

Harness Connector Serialization Code: The "C" stands

Harness identification code:

START/ RUN / STOP

PRESS SNSR +5V

DIFF FUEL PRESS

CAM SPD/TMGCAM SPD/TMG+

BLADE, SPADE, RING,

TDC PROBECRANK SPD/TMG+

CIRCUIT NOT CONNECTED

OIL PRESS (FILT)

ATCH WIRE, CABLE

(-) BATTERY / SENSOR RETURN

SENSOR / ACTUATOR SUPPLY

J1939 DATA LINK

Part Number For

Sure-Seal connector: Typical representation

CONNECT TO BATT+ TERM

CONNECT TO BATT- TERM

CONNECT TO BATT+ TERM

BATTERY AND DISCONNECT WIRING

Harness And Wire Electrical Schematic Symbols

PIN #8- CAN +

(Dimensions: 48 inches x 35 inches)

OPTIONAL DISCRETE I/O

DIS IO TERM BLK

BLADE, SPADE, RING,

CIRCUIT NOT CONNECTED

NORMALLY CLOSED CIRCUIT

NOTE A: REMOVE THIS JUMPER WIRE FOR REMOTE ESTOP OPTION.

WIRE NAME DEFINITION:

NORMALLY OPEN CIRCUIT

THIS SCHEMATIC IS FOR THE C32 PM1000 20FT. POWER MODULE

GND BUS BAR 1

GEN SIDE VOLTAGE SENSING

GND BUS BAR 5

LOAD SIDE VOLTAGE SENSING