ASME CALCULATION FOR AIR RECEIVER

INPUT:
Maximum Allowable Working Pressure = 149 Psi
Internal Design Pressure = 149 Psi
Design Temperature = 50
o

Minimum operating Temperature = !"

o
#
MDMT = !5
o
#
$oint %&&i'ien'( )#ull *a+iograp,(- = 1
orrosion Allowan'e = 1.01/mm
0eismi' 1one = I2 )#rom #ig.1 I0 139!-
0eismi' o4e&&i'ient = 0.05 )#rom Table. " I0 139!-
Post Wel+ 5eat Treatment = 6ot re7uire+
2essel ID = 1800mm
2essel 9engt, = 4400mm
MAT%*IA9 :# :60T*;TI:6<
0,ell < 0A515 =r.80
Dis,e+ 5ea+ < 0A515 =r.80
All 6o>>le Pipes an+ Man,ole < 0A10/ =r.?
All 6o>>le &langes < 0A105
0upports an+ 9i&ting 9ug < 0A515 =r.80
0upport ?eam < I0"0/" =r.A
Ma',ine ?olts < 0A19! =r.?8
5exagonal 6uts < 0A194 =r."5
APP9IA?9% :D%0<
A0M% 0% 2III DI2I0I:6 I @ "008 %+ition
A0M% 0% II )Part. A- @ "004 %+ition
A0M% ?1/.5 @ 199/ )1- %+ition
A60I A A0M% ?!/.1 @ "000 %+ition
I0 139! @ 1934 %+ition
I0 300 @ 1934 %+ition
I0 4"13 )Part @ III- @ 1999 %+ition
I0 "0/" @ 1999 %+ition
I01!/! @ 199" %+ition
I01!/8 @ 1991 %+ition
WA99 T5IB6%00 A9;9ATI:6 #:* 05%99<
1. ir'um&erential 0tress< )#or longitu+inal $oints-
Minimum re7uire+ t,i'kness t = )P*- A )0%40./P- (From UG 27 (C) 1 of ASME SEC VIII DIV I)
W,ereC
t @ Minimum re7uire+ t,i'kness in mm
P @ Internal Design Pressure in Psi
* @ *a+ius o& 0,ell in mm
0 @ Maximum Allowable 0tress in Psi
0 = "0000 Psi (From Tab! 1A of ASME SEC II PART D)
% @ $oint %&&i'ien'(
t = )149 x 351.01/- A D)"0000 x 1- @ )0./ x 149-E
t = /.!8mm
Minimum wall t,i'kness in'lu+ing 'orrosion allowan'e = t F .A.
= /.!/9 F 1.01/
= 8.!35mm
T,e 'al'ulate+ minimum re7uire+ t,i'kness satis&( t,e &ollowing 'on+ition as per ;= "8 )- 4 1
a- T,e minimum re7uire+ wall t,i'kness +oes not ex'ee+ ,al& o& Gessel inner ra+ius
t H *A"
8.!35 H )350A"-
8.!35 H 4"5
"!#$! %&! abo'! $o#()%)o# &a* b!!# '!r)f)!(
b- T,e minimum re7uire+ wall t,i'kness +oes not ex'ee+ 0.!350%
t H 0.!350%
8.!35 H )0.!35 x "0000 x 1-
8.!35 H 8800
"!#$! %&! abo'! $o#()%)o# &a* b!!# '!r)f)!(
". 9ongitu+inal 0tress< )#or ir'um&erential $oints-
Minimum re7uire+ t,i'kness t = P* A )"0% F 0.4P- (From UG 27 (C) 1 of ASME SEC VIII DIV I)
W,ereC
t @ Minimum re7uire+ t,i'kness in mm
P @ Internal Design Pressure in Psi
* @ *a+ius o& 0,ell in mm
0 @ Maximum Allowable 0tress in Psi
0 = "0000 Psi (From Tab! 1A of ASME SEC II PART D)
% @ $oint %&&i'ien'(
t = )149 x 351.01/- A D)" x "0000 x 1- F )0.4 x 149-E
t = !.1/5mm
Minimum wall t,i'kness in'lu+ing 'orrosion allowan'e = t F .A.
= !.1/5 F 1.01/
= 4.131mm
T,e 'al'ulate+ minimum re7uire+ t,i'kness satis&( t,e &ollowing 'on+ition as per ;= "8 )- @ "
a- T,e minimum re7uire+ wall t,i'kness +oes not ex'ee+ ,al& o& Gessel inner ra+ius
t H )*A"-
4.131 H )350 A "-
4.131 H 4"5
"!#$! %&! abo'! $o#()%)o# &a* b!!# '!r)f)!(
b- T,e minimum re7uire+ wall t,i'kness +oes not ex'ee+ 1."50%
t H 1."50%
4.131 H )1."5 x "0000 x 1-
4.131 H "5000
"!#$! %&! abo'! $o#()%)o# &a* b!!# '!r)f)!(
#rom t,e aboGe 'ir'um&erential an+ longitu+inal stress 'al'ulations we got t,e minimum t,i'knesses in
or+erl( 8.!35mm an+ 4.131mm. #rom t,e two t,i'knesses we 'an sele't t,e &inal maximum t,i'kness
8.!35mmC w,i', ,as been arriGe+ &rom 'ir'um&erential 'al'ulation.
As per t,e 'o+e ;= 41/ )b- @ 4 t,e minimum t,i'kness o& s,ell an+ ,ea+ use+ in 'ompresse+ air serGi'eC
steam serGi'e an+ water serGi'e ma+e &rom metals liste+ in table ;0 @ "!C s,all be !A!" in', or ".5 mm
ex'lusiGe an( 'orrosion allowan'e
As per t,e aboGe 'on+ition t,e minimum re7uire+ t,i'kness
in'lu+ing 'orrosion allowan'e = ".5 F 1.01/
= !.51/ mm
O+r $a$+a%!( %&)$,#!** )* 7-./0mm )* &)1&!r %&a# %&! %&)$,#!** a* 2!r abo'! $o#()%)o# .-013mm4
"!#$! %&)* $o#()%)o# a*o '!r)f)!(-
:ur 'al'ulate+ t,i'kness is not a stan+ar+ plate t,i'k an+ not aGailable in marketC so we go to next
stan+ar+ aGailable t,i'kness 3mm &or &abri'ation purpose.
T5IB6%00 A9;9ATI:6 :# #:*M%D 5%AD0<
Minimum re7uire+ t,i'kness t = PDB A )"0% @ 0."P- (From A22-1565(C) 5 1 of ASME SEC VIII DIV I)
W,ereC
t @ Minimum re7uire+ t,i'kness in mm
P @ Internal Design Pressure in Psi
D @ Insi+e Diameter o& 5ea+ skirt in mm
B @ 5ea+ Proportion &a'tor
0 @ Maximum Allowable 0tress in Psi
0 = "0000 Psi
% @ $oint %&&i'ien'(
DA ", = 1800 A )" x 4"5-
DA ", = "
B = 1 (From %ab! 15651 of A22!#()7 1 of ASME SEC VIII DIV I)
t = )149 x 180".0!" x 1- A D)" x "0000 x 1- @ )0." x 149-E
t = /.!45mm
T,e minimum re7uire+ t,i'kness o& ,ea+ in'lu+ing 'orrosion allowan'e = /.!4 F 1.01/
t = 8.!5/ mm
:ur 'al'ulate+ t,i'kness is not a stan+ar+ plate t,i'k an+ not aGailable in marketC so we go to next
stan+ar+ aGailable t,i'kness 3mm &or &abri'ation purpose.
As per Appen+ix 144 t,e ratio o& tA9I 0.00"
W,ereC 9 @ insi+e 'rown an+ sp,eri'al ra+ius o& ellipsoi+al ,ea+
9 = B1D
W,ereC B1 @ rown ra+ius &a'tor = 0.90)From %ab! UG .7 of ASME SEC VIII DIV I)
9 = 0.90 x 1800
9 = 15!0
)8.!5/ A 15!0- I 0.00"
0.0043 I 0.00"
"!#$! %&! abo'! $o#()%)o# &a* b!!# '!r)f)!(
NO88LE NEC9 T"IC9NESS CALCULATION: (C)r$+mf!r!#%)a S%r!**)
MAN"OLE
*e7uire+ ne'k t,i'kness o& no>>le t = P*: A )0%F0.4P- (From A22- 151 (a) 1 of ASME SEC VIII DIV 1)
W,ereC
t @ Minimum re7uire+ ne'k t,i'kness o& 6o>>le in mm
P@Internal Design Pressure in Psi
*:@:uter ra+ius o& 6o>>le in mm
*:

= ""3./mm
0 @Maximum allowable stress in Psi
0 = "0000 Psi
%4 $oint %&&i'ien'(
t = )149 x ""3./- A )"0000 x 1- F )0.4 x 149-
t = 1./93mm
6o>>le ne'k t,i'kness in'lu+ing 'orrosion allowan'e = 1./93 F 1.01/
*e7uire+ ne'k t,i'kness o& no>>le t = ".814mm
We 'an sele't t,e 13J 6P0 /00', Pipe ,aGing wall t,i'kness 19.05mm &or Man,ole.
As per ;= 45 i& t,e opening is a manwa(C a''ess or inspe'tion opening t,e minimum t,i'kness as per ;= 45 not
re7uire+.