DRAWING PUMP CHARACTERISIC CURVE

PUMP 1 50Hz
normal impeller
A
B
C
D
E
Electric
Suction Discharge
Target
Power Flow Rate Pressure Pressure Flow Rate
Flow
3
m /min
3
3
m /hr
m /hr
(B/60)
KW
kPa
kPa
25
4.10
25.10
13.80
325.50
0.42
20
3.75
20.10
15.17
334.80
0.34
15
3.47
15.10
16.18
342.30
0.25
10
3.15
10.10
16.95
348.00
0.17
5
2.89
5.10
17.43
352.50
0.09
0
2.65
0.50
18.15
354.80
0.01
PUMP 1
Target
Flow
m3/hr
25
20
15
10
5
0
PUMP 1
Target
Flow
m3/hr
25
20
15
10
5
0
PUMP 1
Target
Flow

Max

m3/hr
66.40
40

40Hz
A
Electric
Power
KW
2.48
2.25
2.04
1.83
1.65
1.48
30Hz
A
Electric
Power
KW
1.25
1.15
1.02
0.91
0.81
0.73
50Hz
A
Electric
Power
KW
5.97
5.02

normal impeller
C
D
E
Suction Discharge
Flow Rate Pressure Pressure Flow Rate
m3/min
3
m /hr
(B/60)
kPa
kPa
25.10
13.79
211.50
0.42
20.10
15.15
220.80
0.34
15.10
16.20
228.00
0.25
10.10
16.95
233.30
0.17
5.10
17.45
236.50
0.09
0.60
18.05
239.30
0.01
B

normal impeller
B
C
D
E
Suction Discharge
Flow Rate Pressure Pressure Flow Rate
m3/min
m3/hr
(B/60)
kPa
kPa
25.00
13.85
116.80
0.42
20.10
15.15
125.00
0.34
15.10
16.18
132.00
0.25
10.20
16.95
137.00
0.17
5.30
17.43
140.00
0.09
0.60
17.76
142.00
0.01

normal impeller
Manual Valve throttling for flow con
C
D
E
Suction Discharge
Flow Rate Pressure Pressure Flow Rate
m3/min
3
m /hr
(B/60)
kPa
kPa
66.40
-8.00
170.00
1.11
40.10
8.20
284.80
0.67
B

30
20
PUMP 1
Target
Flow

4.40
3.75
50Hz
A
Electric
Power

30.90
19.80

12.32
15.26

312.80
334.80

0.52
0.33

normal impeller
Flow control by VFD Valve full ope
C
D
E
Suction Discharge
Flow Rate Pressure Pressure Flow Rate
B

m /hr
40
30
20

KW
1.40
0.70
0.59

m /hr
40.20
30.10
20.00

kPa
8.15
12.12
15.06

m /min
(B/60)
0.67
0.50
0.33

kPa
75.00
51.30
32.80

80.00

70.00
Head in m, efficiency in %, Shaft Power in KW

60.00

50.00

40.00

30.00

20.00

10.00

0.00
0

80.00
70.00
60.00

50.00

40.00
30.00
20.00
10.00
0.00

0.00

20.00

PUMP 2
F

G
Motor
Total Head efficiency
m
(D-C)/9.80
%
31.81
83.30%
32.62
82.90%
33.28
82.50%
33.78
81.90%
34.19
81.20%
34.35
80.40%

H
Shaft
Power
KW
A*G/100
3.42
3.11
2.86
2.58
2.35
2.13

I
Theoretical
Power
KW
0.163*E*F
2.17
1.78
1.37
0.93
0.47
0.05

J
Pump
Efficiency
%
(I/H)*100
63.50
57.29
47.68
35.93
20.19
2.19

H
Shaft
Power
KW
A*G/100
2.07
1.87
1.68
1.50
1.34
1.19

I
Theoretical
Power
KW
0.163*E*F
1.38
1.15
0.89
0.61
0.31
0.04

J
Pump
Efficiency
%
(I/H)*100
66.59
61.43
52.68
40.42
23.11
3.09

H
Shaft
Power
KW
A*G/100
1.04
0.95
0.84
0.75
0.66
0.59

I
Theoretical
Power
KW
0.163*E*F
0.71
0.61
0.48
0.34
0.18
0.02

J
Pump
Efficiency
%
(I/H)*100
68.52
64.20
57.61
45.55
27.38
3.52

Manual Valve throttling for flow control

F
G
H
Motor
Shaft
Total Head efficiency
Power
m
KW
(D-C)/9.80
A*G/100
%
18.16
83.00%
4.96
28.22
83.00%
4.17

I
Theoretical
Power
KW
0.163*E*F
3.28
3.07

J
Pump
Efficiency
%
(I/H)*100
66.12
73.79

G
Motor
Total Head efficiency
m
(D-C)/9.80
%
20.17
83.30%
20.98
82.90%
21.61
82.50%
22.08
81.90%
22.35
81.20%
22.58
80.40%

G
Motor
Total Head efficiency
m
(D-C)/9.80
%
10.51
83.30%
11.21
82.90%
11.82
82.50%
12.25
81.90%
12.51
81.20%
12.68
80.40%

Target
Flow
3

m /hr
25
20
15
10
5
0
30
40
Max

50Hz
A
Electric
Power
KW
3.70
3.40
3.10
2.80
2.50
2.30
3.95
4.40
5.07

B
Flow Rate
3

m /hr
25.10
20.10
15.20
10.10
5.20
0.50
30.30
40.20
62.40

30.66
32.61

83.00%
83.00%

3.65
3.11

Flow control by VFD Valve full open

F
G
H
Motor
Shaft
Total Head efficiency
Power
m
(D-C)/9.80
6.82
4.00
1.81

%
83.00%
83.00%
83.00%

KW
A*G/100
1.16
0.58
0.49

2.57
1.75

70.48
56.35

I
Theoretical
Power
KW
0.163*E*F
0.74
0.33
0.10

Motor Poles -2
J
K
Pump
Efficiency Frequency
%
(I/H)*100
64.11
56.27
20.08

Hz
29.6
22.4
15.0

L
Motor
Speed

RPM
1776
1344
900

Eff 40Hz
Shaft Power 40Hz
Head 40Hz
Head 50Hz

Shaft Power 50Hz

Eff 50Hz
Head 30Hz
Shaft Power 30 Hz

Eff 30Hz
Head 50Hz P2 trim
Shaft Power 50Hz P2 trim
Eff 50 Hz P2 trim

10

15
Flow Rate in

20

25

30

Q3/hr

Flow control by Valve

throttle
Throttle Shaft Power

Throttle Shaft Power

Throttle Eff
VFD control Head
VFD ntrol shaft power
VFD control eff

20.00

40.00

60.00

80.00

trimmed impeller
C
D
E
F
G
H
Suction Discharge
Motor
Shaft
Pressure Pressure Flow Rate Total Head efficiency Power
3
m /min
m
KW
(B/60) (D-C)/9.80
A*G/100
kPa
kPa
%
14.93
294.00
0.42
28.48
82.70%
3.06
16.18
304.50
0.34
29.42
82.10%
2.79
17.24
312.00
0.25
30.08
81.50%
2.53
17.95
316.30
0.17
30.44
80.80%
2.26
18.41
318.30
0.09
30.60
80.00%
2.00
18.89
320.30
0.01
30.76
79.10%
1.82
13.32
278.50
0.51
27.06
83.00%
3.28
9.38
250.50
0.67
24.60
83.00%
3.65
-3.50
151.80
1.04
15.85
82.00%
4.16

I
J
Theoretical
Pump
Power
Efficiency
KW
%
0.163*E*F (I/H)*100
1.94
63.46
1.61
57.55
1.24
49.16
0.84
36.92
0.43
21.61
0.04
2.30
2.23
67.94
2.69
73.58
2.69
64.62

DRAWING FAN CHARACTERISIC CURVE

FAN MOTOR
50Hz
A
B
C
Target
Electric
Suction
Flow
Power Flow Rate Pressure

D
Suction
temperature

m3/hr

Nm3/hr
KW
kPa
Max
5.17
1376.10
-0.12
1200
4.71
1202.40
-0.10
900
4.10
902.70
-0.07
600
3.41
599.00
-0.04
300
2.71
298.00
-0.02
0
2.07
0.50
-0.02
SUCTION CONTROL DISCHARGE FULL OPEN
900
4.00
904.10
-4.41

FAN MOTOR
A
Target
Flow

Electric
Power

m3/hr

KW
2.82
2.58
2.22
1.72
1.30

Max
1200
900
600
300
0

40Hz
B

Suction
Flow Rate Pressure

Nm3/hr

2.86

Suction
temperature

Discharge
Pressure

1085.00

30.70

901.40
601.20
301.10
0.50

-0.06
-0.04
-0.03
-0.02

30.20
30.30
30.40
31.20

4.34
4.46
4.39
4.23

Electric
Power

Suction
Flow Rate Pressure

KW
2.06

Nm /hr

2.00
1.68
1.36
1.08

27.30

kPa
4.21

Target
Flow

Max
1200
900
600
300
0

kPa
6.59
6.72
6.93
6.94
6.82
6.60

kPa
-0.08

35Hz
B

31.30
31.20
31.80
31.30
31.20
31.90

FAN MOTOR
A

m /hr

E
Discharge
Pressure

946.00

kPa
-0.07

900.00
602.00
299.00
0.50

-0.07
-0.04
-0.03
-0.02

Suction
temperature

Discharge
Pressure

30.40

kPa
3.22

29.40
29.30
29.30
29.70

3.26
3.42
3.38
3.26

PIPING PRESSURE LOSS MEASUREMENT

100 MM PIPE
50 Hz
A
B
C
Header 1 Header 2
Target
Flow Rate Pressure Pressure
Flow
m3/hr
Max
1200
900
600
300

Nm3/hr
kPa
1072.00
3.24
900.00
597.20
298.40

4.42
5.89
6.59

kPa
0.24

D
Differential
Pressure
kPa
3.00

2.30
4.97
6.37

2.12
0.92
0.22

125 MM PIPE
50 Hz
A
B
Header 1
Target
Flow Rate Pressure
Flow

C
Header 2
Pressure

D
Differential
Pressure

m3/hr
Max
1200
900
600
300

kPa
0.60
0.80
3.63
5.54
6.52

kPa

C
Header 2
Pressure

D
Differential
Pressure

kPa
0.58

kPa

Nm3/hr
kPa
1213.20
2.11
1201.50
2.27
896.00
4.45
599.40
5.91
299.70
6.60

150 MM PIPE
50 Hz
A
B
Header 1
Target
Flow Rate Pressure
Flow
m3/hr
Max
1200
900
600
300

Nm3/hr
kPa
1304.60
1.56
896.50
599.00
302.00

4.53
5.94
6.61

1.51
1.47
0.82
0.37
0.08

0.97
0.00
0.47
0.20
0.03

4.06
5.74
6.57

VALVE PRESSURE LOSS MEASUREMENT

BUTTERFLY VALVE
50 Hz 100 MM HEADER
A
B
C
D
Header
1
Header
2
Differential
Target
Flow Rate Pressure Pressure Pressure
Flow
3

m /hr
Max
1200
900
600
300

Nm /hr
kPa
1100.30
2.87
901.40
600.30
299.30

GLOBE VALVE
A
Target
Flow

4.34
5.88
6.63
50 Hz
B

kPa
0.07
2.47
5.04
6.39

kPa
2.80
1.87
0.84
0.24

100 MM HEADER
C
D

Target
Flow
3

m /hr
Max
1200
900
600
300

Header 1
Flow Rate Pressure
3

Differential
Pressure
kPa

Nm /hr
617.00

kPa
5.80

kPa
0.04

302.40

6.62

5.25

GATE VALVE
50 Hz
A
B
Header 1
Target
Flow Rate Pressure
Flow
m /hr
Max
1200
900
600
300

Header 2
Pressure

Nm /hr
kPa
1202.40
2.08
900.90
600.80
302.00

4.37
5.88
6.63

5.76
0.00
0.00
0.00
1.37

100 MM HEADER
C
D
Header 2 Differential
Pressure Pressure
kPa
0.25
3.34
5.41
6.49

kPa
1.83
0.00
1.03
0.48
0.14

F
G
H
Discharge Suction Flow Static Pressure
temperature
Rate
difference
3

Nm /min=B/
60*Pc*Tc

36.70
38.10
39.20
39.30
40.20
40.30

25.59
22.35
16.81
11.13
5.54
0.01

kPa
6.70
6.82
7.00
6.98
6.84
6.61

36.00

17.33

Nm3/min=B/
60*Pc*Tc

2.93
2.60
2.01
1.33
0.65
0.00

4.65
4.24
3.69
3.07
2.44
1.86

6.29
6.13
5.44
4.32
2.65
0.01

7.26

1.07

2.15

3.60

5.98

35.30
35.70
36.10
36.10

20.13
0.00
16.70
11.14
5.58
0.01

kPa
4.29
0.00
4.40
4.50
4.42
4.25

35.40

Discharge Suction Flow Static Pressure

temperature
Rate
difference
3

35.10
33.60
33.50
33.90
33.90

Nm /min=B/
60*Pc*Tc
17.53
0.00
16.63
11.11
5.52
0.01

L
Fan
Efficiency
%
(J/K)*100

1.07
1.07
1.07
1.07
1.07
1.07

Discharge Suction Flow Static Pressure

temperature
Rate
difference

I
J
K
Pressure Theoretical
Ratio
Power
Shaft Power
(101.3+E)/(
101.3+C)
KW
A*90%

kPa
3.28
0.00
3.33
3.46
3.40
3.27

Pressure
Ratio

Theoretical
Power
Shaft Power

Fan
Efficiency

(101.3+E)/(
101.3+C)

KW

A*90%

%
(J/K)*100

1.04
1.00
1.04
1.04
1.04
1.04

1.46
0.00
1.24
0.85
0.42
0.00

2.54
0.00
2.32
2.00
1.55
1.17

5.75
#DIV/0!
5.35
4.24
2.69
0.01

Pressure
Ratio

Theoretical
Power
Shaft Power

Fan
Efficiency

(101.3+E)/(
101.3+C)

KW

A*90%

%
(J/K)*100

1.03
1.00
1.03
1.03
1.03
1.03

0.97
0.00
0.93
0.65
0.32
0.00

1.85
0.00
1.80
1.51
1.22
0.97

5.23
#DIV/0!
5.18
4.29
2.59
0.01

Head in m,shaft power in Kw,efficiency in %/10

10.00
9.00
8.00

Fan 50Hz Head

7.00

Fan 50Hz shaft power

6.00

Fan 50Hz eff

Fan 40Hz head

5.00

Fan 40 Hz shaft power

4.00

Fan 40 Hz eff

3.00

Fan 35 Hz Head

2.00

Fan 35 Hz eff
Fan 35 Hz shaft power

1.00
0.00
0.00

500.00

1000.00

1500.00

Air Flow in Nm3/hr

7.00
6.00

Pressure drop in kPa

5.00
Pr Drop in 100 MM
4.00

Pr.Drop in 125 MM
Pr Drop in 150 MM

3.00

Pr.Drop BFV
Pr.Drop in GLV

2.00

Pr.Drop in GTV
1.00
0.00
0.00

200.00 400.00 600.00 800.00 1000.001200.001400.00

Air Flow in Nm3/hr

Pc

Tc

Pressure
Temperature
Correction
Correction
Factor
(101.3)/(101
(H*(1+(H/(2*k
.3+C)
(273+D)/273 *(101.3+C))))
1.001
1.001
1.001
1.000
1.000
1.000

1.115
1.114
1.116
1.115
1.114
1.117

6.86
6.98
7.17
7.15
7.00
6.76

1.045

1.100

7.46

Pc

Tc

Pressure
Correction

Temperature
Correction

Factor

(101.3)/(101
.3+C)
(273+D)/273

(H*(1+(H/(2*k
*(101.3+C))))

1.001
1.000
1.001
1.000
1.000
1.000

1.112
1.000
1.111
1.111
1.111
1.114

4.35
0.00
4.47
4.57
4.48
4.31

Pc

Tc

Pressure
Correction

Temperature
Correction

Factor

(101.3)/(101
.3+C)
(273+D)/273
1.001
1.000
1.001
1.000
1.000
1.000

1.111
1.000
1.108
1.107
1.107
1.109

(H*(1+(H/(2*k
*(101.3+C))))
3.32
0.00
3.37
3.50
3.44
3.31

Fan 50Hz Head

Fan 50Hz shaft power
Fan 50Hz eff
Fan 40Hz head
Fan 40 Hz shaft power
Fan 40 Hz eff

Fan 35 Hz Head
Fan 35 Hz eff
Fan 35 Hz shaft power

Pr Drop in 100 MM
Pr.Drop in 125 MM
Pr Drop in 150 MM
Pr.Drop BFV
Pr.Drop in GLV
Pr.Drop in GTV