06 P F Plant

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S.VISWANATHAN
SOLID FUEL FIRING

COAL FIRING
BED FIRING
SUSPENSION FIRING
STOKER FIRING
PULVERISED FIRING
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S.VISWANATHAN
PULVERISED FUEL FIRING

METHOD OF
BURNING COAL IN
A FINE
POWDERED FORM
TO IMPROVE
COMBUSTION
EFFICIENCY
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S.VISWANATHAN
DEGREE OF
SIZE
REDUCTION
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SURFACE
AREA
COMBUSTION
EFFICIENCY
S.VISWANATHAN
ADVANTAGES OF P.F. FIRING

PULVERISED COAL BURNS LIKE GAS AND
THEREFORE FIRES ARE EASILY LIGHTED AND
CONTROLLED
PULVERISED COAL FURNACES CAN BE READILY
ADOPTED TO BURN OTHER FUELS THAT BURN
LIKE GAS
CHEAPER LOW GRADE FUELS CAN BE BURNT
MORE EFFICIENTLY
FLEXIBILITY IN FIRING WITH ABILITY TO MEET
FLUCTUATING LOADS
ABILITY TO DESIGN AND BUILD HIGH UNIT
CAPACITY STEAM GENERATORS
BETTER REACTION TO AUTOMATIC CONTROL
HIGH AVAILABILITY
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S.VISWANATHAN
FUNDAMENTAL REQUIREMENTS OF PULVERISER

PLANT
I)
RAW COAL FEEDING
II) DRYING
III) GRINDING AND CIRCULATING
IV) CLASSIFYING
V)
TRANSPORTING
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S.VISWANATHAN
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S.VISWANATHAN
RAW COAL FEEDERS

TO FEED RAW
COAL FROM R.C
BUNKER TO MILL
ACCORDING TO
COAL QUALITY
BOILER LOAD
MILL CONDITIONS
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S.VISWANATHAN
R.C.FEEDER
CLASSIFICATION
R.C.FEEDER
VOLUMETRIC
GRAVIMETRIC
R=Q*D*N
R=M*N
R=RATE OF COAL FLOW Kg/S

Q=VOLUME PER ROTATION CU.M./ROT
D=BULK DENSITY Kg/CU.M
N=SPEED RPM
R=RATE OF COAL FLOW Kg/S

M=MASS PER UNIT LENGTH Kg/M
N=SPEED M/S
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S.VISWANATHAN
VOLUMETRIC
FEEDERS
SCRAPPER / DRAGLINK
/CHAIN FEEDER
BELT FEEDER
TABLE FEEDER
ROTARY FEEDER
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S.VISWANATHAN
10
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S.VISWANATHAN
11
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12
DRAG LINK FEEDER

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13
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14
ROTORY VOLUMETRIC FREEDER

MOST COMPACT FEEDER
EASY CONSTRUCTION
COMMONLY FOUND IN
INDIAN THERMAL
STATIONS
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15
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16
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17
ROT.FEEDER DRIVE ASSEMBLY

SPROCKET
SPEED
MOTOR
PIV DRIVE
REDUCTION
GEAR BOX
CHAIN
FEEDER
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S.VISWANATHAN
SPROCKET
18
P.I.V.DRIVE
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19
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S.VISWANATHAN
20
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21
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22
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S.VISWANATHAN
23
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24
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25
SQUARE JAW CLUTCH ASSEMBLY
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26
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27
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28
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29
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30
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31
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32
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33
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34
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35
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36
GRAVIMETRC FEEDER
MECHANICAL WEIGHING
ELECTRONIC WEIGHING
CONSTANT LOAD ON BELT
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VARYING LOAD ON BELT
37
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38
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39
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40
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41
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42
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43
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44
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45
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46
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47
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48
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49
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50
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51
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52
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53
SPEED CATEGORY
SLOW SPEED
SPEED RANGE
BELOW 50 RPM
MILL
BALL/TUBE/DRUM MILL
(NORMAL RANGE 20-35 RPM)
MEDIUM SPEED
50-100 RPM
1) BOWL MILL
2) BALL AND RACE MILL
HIGH SPEED
ABOVE 225 RPM
1) IMPACT OR HAMMER MILL

2) BEATER WHEEL MILL
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54
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55
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BALL MILL
S.VISWANATHAN
56
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57
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S.VISWANATHAN
58
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59
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S.VISWANATHAN
60
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61
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62
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63
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64
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65
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66
MAJOR ADVANTAGES OF BALL MILL ARE

- HIGH AVAILABILITY
- LOW MAINTENANCE
- CONSTANT CAPACITY AND FINENESS
- HARD AND ABRASIVE FUELS GRIND EFFICIENTLY
- LARGE RESERVE CAPACITY
- INCREASED FINENESS AT LOW LOADS
- FAST RESPONSE OVER WIDE LOAD RANGE
- PULVERISE WIDE RANGE OF COALS
- UNAFFECTED BY FOREIGN MATERIAL
- GREAT FLEXIBLITY
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67
DISADVANTAGES OF BALL MILLS
HIGH
POWER
CONSUMPTION.
KW
PER
UNIT
OF
COAL
PULVERISED IS VERY HIGH PARTICULARLY AT PART LEADS

-
LARGER IN SIZE REQUIRING MORE MILL BAY AREA
CHANCE OF MILL FIRE WHEN THE MILL IS IDLE
VERY NOISY REQUIRING SPECIAL INSULATION FOR NOISE

ATTENUATION
HIGH MOISTURE COALS PRODUCE A LARGE REDUCTION IN

MILL CAPACITY.
HIGH CAPITAL COST DUE TO THE SIZE AND WEIGHT.
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68
BOWL MILL
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69
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70
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71
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72
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73
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74
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75
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76
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77
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78
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79
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80
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81
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82
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83
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84
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85
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86
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87
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88
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89
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90
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91
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92
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93
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94
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95
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96
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97
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98
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99
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100
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101
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102
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103
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104
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105
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106
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107
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108
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109
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110
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111
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112
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113
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114
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115
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116
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117
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118
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119
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120
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121
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122
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123
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124
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125
H.P.MILL
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126
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127
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128
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129
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130
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131
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132
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133
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134
B&W ROLL WHEEL MILL
B&W ROLL WHEEL

MILL
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135
B&W ROLL WHEEL MILL
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136
BALL AND RACE
MILL
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137
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138
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139
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140
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141
ATRITA PULVERISER
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142
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DYNAMIC CLASSIFIER
143
ROTATING CLASSIFIER
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144
FACTORSAFFECTING MILL
CAPACITY
GRIDABLITY INDEX
OUTPUT FINENESS
COAL MOISTURE
WEAR AND TEAR
RAW COAL SIZE
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FACTORSAFFECTING MILL
CAPACITY
GRIDABLITY INDEX
OUTPUT FINENESS
COAL MOISTURE
WEAR AND TEAR
RAW COAL SIZE
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146
GRIDABLITY INDEX
MEASURE OF EASINESS WITH
WHICH COAL CAN BE PULVERISED
HARD GROVE GRINDABLITY INDEX
(HGI) IS COMMONLY USED SCALE
HIGHER THE NUMBER EASIER TO
PULVERISE
HGI OF TYPICAL COALS
LIGNITE - 120 SUB BITUMINOUS - 55
ANHRACITE - 40
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147
OUTPUT FINENESS
EXPRESSED IN TERMS OF SIEVE ANALYSIS
OPTIMUM FINENESS DEPENDS ON TYPE OF
COAL AND OTHER FACTORS
GENERALLY FOR HIGH VOLATILE
BITUMINOUS COAL OPTIMUM FINENESS IS
100% THROUGH 50 MESH
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148
EFFECTOF GRINDABLITY INDEX

AND FINENESS ON MILL OUTPUT
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149
EFFECTOF MOISTURE ON MILL

OUTPUT
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150
EFFECTOF WEAR AND TEAR AND

RAW COAL SIZE ON MILL
OUTPUT
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151
COAL DRYING
DRYING IS ESSENTIAL TO PREVENT WET COAL
CHOCKING IN THE MILL
DRYING FLUIDS USED ARE
FLUE GAS
HOT AIR
FLUE GAS
AVAILABLE AT ANY TEMP. FROM BOILER

SPECIFIC HEAT IS HIGH
INERT DO NOT CAUSE FIRE IN MILL
COTAINS FLY ASH ERODE MILL PARTS
HOT AIR
CLEAN DO NOT CAUSE EROSION
SPECIFIC HEAT IS LESS MORE AIR IS REQUIRED
CHANCES OF EXPLOSION.PRECAUTIONS REQUIRED
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152
MILL TEMPERING
MOISTURE IN COAL IS A
VARYING FACTOR
DRYING FLUID IS OBTAINED
AT CONSTANT TEMPERATURE
MANY TIMES AIR QUANTITY
ALSO NEEDS TO BE KEPT AT
CONSTANT TO TRANSPORT P.F
BUT MILL OUTLET
TEMPERATURE NEEDS TO BE
KEPT ATCONSTANT
THIS CALLS FOR ATEMPERING
FLUID TO CONTROL MILL
OUTLET TEMPERATURE
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153
P.F.TRANSPORT TO FURNACE
GENERALLY THE MEDIUM USED FOR DRYING
COAL WILL BE USED FOR TRANSPORTING
ALSO
THE TRANSPORTING ENERGY WILL BE
PROVIDED TO THE FLUID EITHER BEFORE OR
AFTER THE MILL IN CASE OF AIR
PRESSURISED SYSTEM
SUCTION SYSTEM
THE TRANSPORTING ENERGY WILL BE

PROVIDED TO THE FLUID GENERALLY AFTER
THE MILL IN CASE OF FLUE GAS
SUCTION SYTEM
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154
DIFFERENT P.F.FIRING SYSTEMS
P.F.FIRING
DIRECT FIRING
AIR DRYING
PRESSURE
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SUCTION
INDIRECT FIRING
FLUE GAS DRYING

PRESSURE
AIR DRYING
FLUE GAS DRYING
SUCTION
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155
PRESSURISED SYSTEM
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156
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157
PRESSURISED SYSTEM
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158
SUCTION SYSTEM
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159
FLUEGAS DRYING PRESSURISED

SYSTEM
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160
FLUEGAS DRYING SUCTION SYSTEM
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161

06 P F Plant

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12/15/2014

SOLID FUEL FIRING

PULVERISED FUEL FIRING

ADVANTAGES OF P.F. FIRING

FUNDAMENTAL REQUIREMENTS OF PULVERISER

RAW COAL FEEDING

RAW COAL FEEDERS

R=RATE OF COAL FLOW Kg/S

R=RATE OF COAL FLOW Kg/S

DRAG LINK FEEDER

ROTORY VOLUMETRIC FREEDER

ROT.FEEDER DRIVE ASSEMBLY

SQUARE JAW CLUTCH ASSEMBLY

CONSTANT LOAD ON BELT

VARYING LOAD ON BELT

ABOVE 225 RPM

1) IMPACT OR HAMMER MILL

MAJOR ADVANTAGES OF BALL MILL ARE

DISADVANTAGES OF BALL MILLS

PULVERISED IS VERY HIGH PARTICULARLY AT PART LEADS

LARGER IN SIZE REQUIRING MORE MILL BAY AREA

CHANCE OF MILL FIRE WHEN THE MILL IS IDLE

VERY NOISY REQUIRING SPECIAL INSULATION FOR NOISE

HIGH MOISTURE COALS PRODUCE A LARGE REDUCTION IN

HIGH CAPITAL COST DUE TO THE SIZE AND WEIGHT.

B&W ROLL WHEEL

B&W ROLL WHEEL MILL

BALL AND RACE

EFFECTOF GRINDABLITY INDEX

EFFECTOF MOISTURE ON MILL

EFFECTOF WEAR AND TEAR AND

AVAILABLE AT ANY TEMP. FROM BOILER

THE TRANSPORTING ENERGY WILL BE

DIFFERENT P.F.FIRING SYSTEMS

FLUE GAS DRYING

FLUE GAS DRYING

FLUEGAS DRYING PRESSURISED

FLUEGAS DRYING SUCTION SYSTEM

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