1000 Watts ABClass Audio Power Amplifier For 2Ohms Loudspeaker (Core)

(Schematic Diagrams)
Version r2hdfx2012
Revision Number: 1
Created: Wednesday, March 14, 2012 21:29:29

Designed By: Heru Himawan Tejo Laksono

Based MATRIX 1.4 Free Audio Power Amplifier Technology (R2 HDFX 2012)
Base Technology Invention By Heru Himawan Tejo Laksono & Mujiono Irkhas
URL: http://matrix14freeamp.sourceforge.net/
Technical Supports (Email): heru.htl@gmail.com

THIS SCHEMATIC IS LICENSED UNDER THE THERMS OF GNU GENERAL PUBLIC LICENSE V. 3. YOU MUST INCLUDE THIS SCHEMATIC WITHIN THE PRODUCT THAT BASED
ON IT OR BASED THE MODIFIED VERSION OF THIS SCHEMATIC, PRESERVE THIS LICENSE NOTICE, PRESERVE THE GNU GENERAL PUBLIC LICENSE AS THE DEFAULT
LICENSE, PRESERVE THE DESIGNER NAME, PRESERVE THE INVENTOR NAME AND PLATFORM NAME OF THE TECHNOLOGY AS BASES THIS SCHEMATIC.
THIS IS FREE SCHEMATIC AS PROVIDED IN THE HOPE THAT IT WILL BE USEFUL, BUT WITH ABSOLUTELY NO WARRANTY.
SKEMATIK INI DILISENSIKAN DI BAWAH ATURANATURAN GNU GENERAL PUBLIC LICENSE V. 3. ANDA HARUS MENYERTAKAN SKEMATIK INI BERSAMA PRODUK YANG
BERBASIS SKEMATIK INI ATAU BERBASIS VERSI MODIFIKASI DARI SKEMATIK INI, MENYERTAKAN CATATAN LISENSI INI, MENYATAKAN GNU GENERAL PUBLIC LICENSE
SEBAGAI LISENSI ASLI, MENYERTAKAN NAMA PERANCANG, DAN MENYERTAKAN NAMA PENEMU SERTA NAMA PLATFORM TEKNOLOGI DASAR SKEMATIK INI.
INI ADALAH SKEMATIK CUMACUMA TERSEDIA DALAM HARAPAN DAPAT BERGUNA, NAMUN DENGAN JELAS TANPA GARANSI APAPUN.

CONVENTIONS (PART1)
THIS ADDITIONAL PAGE INTENDED TO CONFIRM THE COMPONENT SYMBOLS, ALPHABETICAL SYMBOLS, AND UNIT CONVENTIONS THESE ARE BEING USED WHITIN THE SCHEMATICS.

ALPHABETICAL SYMBOL

COMPONENT/PART NAME

UNIT

CAPACITOR

FARAD

CNT

CONNECTORS & HEADERS

UNITLESS

DIODE FAMILY

UNITLESS

FUSE

UNITLESS

J, XJ

JUNGTION, JUMPER, JACK

UNITLESS

COIL

HENRY

BIPOLAR JUNCTION TRANSISTOR

UNITLESS

FIXED RESISTOR

OHM

SW

SWITCH & RELAY

UNITLESS

TRANSFORMER

UNITLESS

XRV

VARIABLE RESISTOR

OHM

XU

INTEGRATED CIRCUIT/SUBCIRCUIT

UNITLESS

COMPONENT/PART SYMBOL

DESCRIPTION

INTERCONNECTION SYMBOL

SOLDERED WIRE POLE

CURRENT/VOLTAGE SUPPLY NET CONNECTION
OUT TO
BIDIRECTION
INPUT FROM
POWER GROUND (0V)
SYSTEM GROUND
NC

NONE CONNECTED

COMPONENT/PART SYMBOL

CAPACITOR
POLARIZED ELECTROLYTE CAPACITOR

DESCRIPTION

DESCRIPTION

1
1+
1 2
2+

SPEAKON

JUNCTION DIODE
3

BREAKDOWN/ZENER DIODE

LIGHT EMITTING DIODE

OUTPUT TO SPEAKER TERMINAL

FUSE

SINGLE ENDED/LINE INPUT/OUTPUT SIGNAL SOCKET JACK

1
3
2
1

DUAL ENDED/LINE INPUT/OUTPUT SIGNAL SOCKET JACK

P
E

MAIN ENTRY CORD SOCKET JACK

GND
1

BALANCED INPUT/OUTPUT SIGNAL SOCKET JACK (MALE)

COIL

GND
2

JUMPER

BALANCED INPUT/OUTPUT SIGNAL SOCKET JACK (FEMALE)

TO BE CONTINUED, PLEASE REFER PART2

CONVENTIONS (PART2)
THIS ADDITIONAL PAGE INTENDED TO CONFIRM THE COMPONENT SYMBOLS, ALPHABETICAL SYMBOLS, AND UNIT CONVENTIONS THESE ARE BEING USED WHITIN THE SCHEMATICS.

COMPONENT/PART SYMBOL

DESCRIPTION

COMPONENT/PART SYMBOL
1

DESCRIPTION

HEATSINK UNMOUNTED NPN BIPOLAR JUNCTION TRANSISTOR

TRANSFORMER
2

HEATSINK UNMOUNTED PNP BIPOLAR JUNCTION TRANSISTOR

VARIABLE RESISTOR
HEATSINK MOUNTED NPN BIPOLAR JUNCTION TRANSISTOR

OPERATIONAL AMPLIFIER
HEATSINK MOUNTED PNP BIPOLAR JUNCTION TRANSISTOR

FIXED RESISTOR

SAFETY INSTRUCTIONS SYMBOL

SINGLE PAIR WITH TWO SELECTIONS SPDT SWITCH

DESCRIPTION

Alerts you to the presence of insulated dangerous voltage, or indicates a

live area on the circuit, that may be sufficient to constitute a risk of shock.

DUAL PAIR WITH TWO SELECTIONS SPDT SWITCH

Alerts you to important maintenance instructions in the accompanying

literarture.

DUAL PAIR WITH THREE SELECTIONS SPDT SWITCH

Important:
The designated circuits where implemented 2 (two) different ground connections:
4POS WITH 2COM ROTARY SWITCH

1. Power Ground
The Power Ground by mean the common ending for all subcircuits with
relative highcurrent voltage intensity and contains stream/signal that
may be carrying the AC hum.

+
RELAY / VOLTAGE CONTROLLED SWITCH

2. System Ground

The System Ground by mean the common ending for all highsensitive
subcircuits and ending for those processes the small audio signal.

10

11

12

J302

+63V

VCC (+)

NC

BUFFER (+) (A)

NC

NFB/OUT (A)

NC

BUFFER (+) (A)

NC
VCC ()

9
G

Q304
BF423

VOL. CTL (A)

S. GND (A)

S. GND (A)

Q303 Q309
BF423 BF423
62.3V

R3031
68k
Q301
BF422

R3032
1800k

0.08V

0.08V

R3111
68k

R3011
68k

S. GND (A)

R3020
12

R3042
1800k
R3045
1800k

R3064
68k

R3044
68k

VCC (+)

NC

BUFFER (+) (A)

NC

NFB/OUT (A)

NC

BUFFER (+) (A)

NC

J303

Q311
BF422

R3071
820

R3072 R3051
6.8k 820
C304
470uF
100V

Q3231
KSC5200

Q3232
KSC5200

0V
R32510
0.68 5W

63V

Q3233
KSC5200

0V

Q3234
KSC5200

0V

R32520
0.68 5W

R32610
0.68 5W

R32620
0.68 5W
0.01V

R32530
0.68 5W

R32630
0.68 5W
0.01V

COMMON BIAS

R3141
1k

COMMON BIAS

R3171
330

Q318
MJE340

R3211
6.8

R3241
6.8

R3240
120

R3242
180

C303
470uF
100V

200mV

12k

82k

0.77V

39k

390k

1.44V

68k

5.6M

BUFFER (+) (A)

G

NFB, DCMR, BUFFERING

F

0.50V
62.3V

Q317
BF422
R3151
10k

NFB/OUT (A)

1.11V

61.7V

Q307
BF422

1.8M

R3212
180
0V

Q321
MJE350

R3180
270

BUFFER () (A)
A.F. P. BUFFER OUT

62.8V

Q322
TIP41C

63V
Q306
BF422

Q305
BF422

R3181
22

R3221
27

R3222
820

R3230
0.82

Q3235
KSC5200

Q3236
KSC5200

Q3237
KSC5200

Q3238
KSC5200

Q3239
KSC5200

Q32310
KSC5200

0V

0V

R32540
0.68 5W

R32550
0.68 5W

0V

0V

R32560
0.68 5W

0V

R32570
0.68 5W

R32580
0.68 5W

0V

0V

R32590
0.68 5W

R32640
0.68 5W
0.01V

R32650
0.68 5W
0.01V

R32660
0.68 5W
0.01V

R32670
0.68 5W
0.01V

R32680
0.68 5W
0.01V

R32690
0.68 5W

L.S. OUTPUT
OUT (A)

R326100
0.68 5W

0.01V

0.01V

P.T.C (A)

R325100
0.68 5W

J306

OUT (A)
J307

Q3241
KSA1943

Q3242
KSA1943

Q3243
KSA1943

Q3244
KSA1943

Q3245
KSA1943

Q3246
KSA1943

Q3247
KSA1943

Q3248
KSA1943

Q3249
KSA1943

Q32410
KSA1943
TITLE

PCB: OUTPUT R2 HDFSTD/X 2012 P1000130 EXT. 2.5 (CH A)

3

1000 Watts ABClass Audio Power Amplifier For 2Ohms Loudspeaker (Core)
REVISION: r2hdfx20121

FILE:
PAGE

0.55V

R3142
30k

R3150
180k

R3052
6.8k 62.3V

R3012

68k

A.F. P. BUFFER OUT

R3170
27k

R3091
8.2k

R3011

DEFAULT (1.41V)

P.T.C (A)

VCC ()

VCC ()

1.12V

0.50V

BUFFER () (A)

J305

Q320
TIP42C

INPUT (APPROX.)

Q319
MJE340

0.55V

0.01V

62.8V

0V

NFB, DCMR, BUFFERING

VCC (+)

63V

62.8V

0.29V
Q316
BF423

R3090
82k

R3200
0.82

CHANNELA OUTPUT AMPLIFIER

VCC (+)

NFB/OUT (A)

J304

R3192
820

PROTECT
SENSING
SOURCE

BUFFER (+) (A)

R3191
27

R3210
120

62.3V

VCC ()

C302
8.2pF

61.7V

VCC ()

+63V

61.6V

R3050
5.6

63V

R3132
6.8k

62.3V

R3162
1800k

R3102
1800k

R3131
75

0.13V

C3011
33uF 100V

R3120
680
R3022
8.2k

R3062
1800k
R3065
1800k

R3070
5.6

61.7V

VOL. CTL (A)

R3012
1800k

R3041
68k

Q315
BF423
Q313
MJE350
62.2V

R3161
39k

R3112
1800k

Q312
BF422

C3012
1uF 100V

Q314
BF423

R3101
68k

Q302
BF422

R3021
1.2k

R3061
68k

0.69V

INPUT (1.41V DEFAULT)

R3080
470k

Q310
BF423
61.7V

0.15V

Decrease R3011 & R3012 value to increase sensitivity.

Kurangi nilai R3011 & R3012 guna tingkatkan kepekaan.

Q308
BF423

62.3V

J301

PCB: CORE R2 HDFX 2012 REV. 2.51 (CH A)

CHANNELA CORE AMPLIFIER

VCC (+)

OF
9

DRAWN BY: Heru

10

(14/03/2012)

Himawan Tejo Laksono

11

12

10

11

12

J402

+63V

VCC (+)

NC

BUFFER (+) (B)

NC

NFB/OUT (B)

NC

BUFFER (+) (B)

NC
VCC ()

9
G

Q404
BF423

VOL. CTL (B)

S. GND (B)

S. GND (B)

Q403 Q409
BF423 BF423
62.3V

R4031
68k
Q401
BF422

R4032
1800k

0.08V

0.08V

R4111
68k

R4011
68k

S. GND (B)

R4020
12

R4042
1800k
R4045
1800k

R4064
68k

R4044
68k

VCC (+)

NC

BUFFER (+) (B)

NC

NFB/OUT (B)

NC

BUFFER (+) (B)

NC

J403

Q411
BF422

R4071
820

R4072 R4051
6.8k 820
C404
470uF
100V

Q4231
KSC5200

Q4232
KSC5200

0V
R42510
0.68 5W

63V

Q4233
KSC5200

0V

Q4234
KSC5200

0V

R42520
0.68 5W

R42610
0.68 5W

R42620
0.68 5W
0.01V

R42530
0.68 5W

R42630
0.68 5W
0.01V

COMMON BIAS

R4141
1k

COMMON BIAS

R4171
330

Q418
MJE340

R4211
6.8

R4241
6.8

R4240
120

R4242
180

C403
470uF
100V

200mV

12k

82k

0.77V

39k

390k

1.44V

68k

5.6M

BUFFER (+) (B)

G

NFB, DCMR, BUFFERING

F

0.50V
62.3V

Q417
BF422
R4151
10k

NFB/OUT (B)

1.11V

61.7V

Q407
BF422

1.8M

R4212
180
0V

Q421
MJE350

R4180
270

BUFFER () (B)
A.F. P. BUFFER OUT

62.8V

Q422
TIP41C

63V
Q406
BF422

Q405
BF422

R4181
22

R4221
27

R4222
820

R4230
0.82

Q4235
KSC5200

Q4236
KSC5200

Q4237
KSC5200

Q4238
KSC5200

Q4239
KSC5200

Q42310
KSC5200

0V

0V

R42540
0.68 5W

R42550
0.68 5W

0V

0V

R42560
0.68 5W

0V

R42570
0.68 5W

R42580
0.68 5W

0V

0V

R42590
0.68 5W

R42640
0.68 5W
0.01V

R42650
0.68 5W
0.01V

R42660
0.68 5W
0.01V

R42670
0.68 5W
0.01V

R42680
0.68 5W
0.01V

R42690
0.68 5W

L.S. OUTPUT
OUT (B)

R426100
0.68 5W

0.01V

0.01V

P.T.C (B)

R425100
0.68 5W

J406

OUT (B)
J407

Q4241
KSA1943

Q4242
KSA1943

Q4243
KSA1943

Q4244
KSA1943

Q4245
KSA1943

Q4246
KSA1943

Q4247
KSA1943

Q4248
KSA1943

Q4249
KSA1943

Q42410
KSA1943
TITLE

PCB: OUTPUT R2 HDFSTD/X 2012 P1000130 EXT. 2.5 (CH B)

3

1000 Watts ABClass Audio Power Amplifier For 2Ohms Loudspeaker (Core)
REVISION: r2hdfx20121

FILE:
PAGE

0.55V

R4142
30k

R4150
180k

R4052
6.8k 62.3V

R4012

68k

A.F. P. BUFFER OUT

R4170
27k

R4091
8.2k

R4011

DEFAULT (1.41V)

P.T.C (B)

VCC ()

VCC ()

1.12V

0.50V

BUFFER () (B)

J405

Q420
TIP42C

INPUT (APPROX.)

Q419
MJE340

0.55V

0.01V

62.8V

0V

NFB, DCMR, BUFFERING

VCC (+)

63V

62.8V

0.29V
Q416
BF423

R4090
82k

R4200
0.82

CHANNELA OUTPUT AMPLIFIER

VCC (+)

NFB/OUT (B)

J404

R4192
820

PROTECT
SENSING
SOURCE

BUFFER (+) (B)

R4191
27

R4210
120

62.3V

VCC ()

C402
8.2pF

61.7V

VCC ()

+63V

61.6V

R4050
5.6

63V

R4132
6.8k

62.3V

R4162
1800k

R4102
1800k

R4131
75

0.13V

C4011
33uF 100V

R4120
680
R4022
8.2k

R4062
1800k
R4065
1800k

R4070
5.6

61.7V

VOL. CTL (B)

R4012
1800k

R4041
68k

Q415
BF423
Q413
MJE350
62.2V

R4161
39k

R4112
1800k

Q412
BF422

C4012
1uF 100V

Q414
BF423

R4101
68k

Q402
BF422

R4021
1.2k

R4061
68k

0.69V

INPUT (1.41V DEFAULT)

R4080
470k

Q410
BF423
61.7V

0.15V

Decrease R4011 & R4012 value to increase sensitivity.

Kurangi nilai R4011 & R4012 guna tingkatkan kepekaan.

Q408
BF423

62.3V

J401

PCB: CORE R2 HDFX 2012 REV. 2.51 (CH B)

CHANNELA CORE AMPLIFIER

VCC (+)

OF
9

DRAWN BY: Heru

10

(14/03/2012)

Himawan Tejo Laksono

11

12

10

11

12

SHORTCIRCUIT OUTPUT PROTECTOR

VCC (+)
Q502
BF422

Q503
BF422

D504
1N4002

5V

12V

SW501
RELAY 12VDC

Q504
BF422

D503
1N4148

R506
10K

R503
27K
R504
3.3K

R501
8.2K

Q501
BF422

P.T.C (A)

RESET

Q505
BF422

R502
8.2K

R505
5.1K

D502
1N4004

TRIG

GND

DISC

THRES

CTRL

OUT

C502
4.7uF
10V

D505
1N4148
R508
15K

TO L.S. TERMINAL (A)

D506
1N4002

R507
1M

VCC

C501
1uF
10V
1

OUT (A)

R509
6.8K

Q507
TIP31

Q506
BC547

U501

LM555

D501
1N4004
Q602
BF422

Q603
BF422

D604
1N4002

5V

12V

SW601
RELAY 12VDC

Q604
BF422

D603
1N4148

R606
10K

R603
27K
R604
3.3K
R601
8.2K

Q601
BF422

P.T.C (B)

Q605
BF422

R602
8.2K

D602
1N4004

R605
5.1K

R607
1M

VCC

TRIG

C601
1uF
10V
1

OUT (B)

RESET

R609
6.8K

GND

DISC

THRES

CTRL

OUT

C602
4.7uF
10V

D605
1N4148
R608
15K

TO L.S. TERMINAL (B)

D606
1N4002

Q607
TIP31
D

Q606
BC547

U601

LM555

D601
1N4004

THIS SCHEMATIC DIAGRAM IS DESIGNED ORIGINALLY BY HERU HIMAWAN TEJO LAKSONO (heru.htl@gmail.com)
FOR PRIVATE PROJECT. YOU HAVE RETAIN THIS LICENSE NOTICE WITHIN THE COPY OF THIS SCHEMATIC THAT
YOU HAVE TO INCLUDE WITH THE PRODUCT THAT BASED THIS SCHEMATIC IN ANY PORTION.
THIS SCHEMATIC IS PROVIDED UNDER THE THERMS OF THE GNU GENERAL PUBLIC LICENSE, VERSION 3 OF
THE LICENSE AS PUBLISHED BY THE FREE SOFTWARE FOUNDATION. THE COPYLEFT OF LICENSE CAN BE FOUND
AT http://www.gnu.org/licenses/gpl.html
A

YOU MAY USE IT WITH YOUR OWN RISK. NO WARRANTY AVAILABLE WITHIN THIS SCHEMATIC.

TITLE

PAGE
1

1000 Watts ABClass Audio Power Amplifier For 2Ohms Loudspeaker (Core)

FILE:

REVISION:

OF
9

r2hdfx20121

DRAWN BY:
10

(14/03/2012)

Heru Himawan Tejo Laksono

11

12

PETUNJUK INSTALASI PEMBUMIAN/GROUND

INPUT (A)

CHANNEL A
CORE CIRCUIT

L.S. OUTPUT (A)

S. GND (A)

Ke kasis box power amplifier

& ground sirkitri penguat depan
(contoh: penguat input balance)
Ground output/speaker kanal A
dan kanal B dimungkinkan satu
sambungan ataupun terkawat
secara terpisah, namun harus
berakhir pada ground sirkit PSRU
sebelum melewati filter pengarah
arus (dianjurkan berakhir pada
titik CT transformator PSRU).

INPUT (B)

CHANNEL B
CORE CIRCUIT

L.S. OUTPUT (B)

S. GND (B)

Ground sistem sirkit kanal A dan

kanal B harus satu sambungan
berakhir pada ground sirkit PSRU
setelah melewati filter pengarah
arus.

Perhatian:
Ground output tidak dihubungkan
kasis box power amplifier.

VCC (+)

~
P. GND

POWER SUPPLY
RECTIFIER UNIT
(PSRU)

S. GND

B
VCC ()

TITLE

PAGE
2

(14/03/2012)

REVISION: r2hdfx20121

FILE:

1000 Watts ABClass Audio Power Amplifier For 2Ohms Loudspeaker (Core)
4

OF

4
6

DRAWN BY: Heru

7

Himawan Tejo Laksono

8