: CAD/CAE

..

.: 810/2014

, 2015.

 CAD/CAE

CAD/CAE

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 CAD/CAE

CAD/CAE
Computer-aided Design ( ),
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 CAD/CAE

Jason Lemon, SDRC 1970-ih. ,

CAK PLM.
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CAE oblasti ukljuuju:

Stres analiza komponenti i sklopova koristeci Finite Element Analisis (FEA) ;

Toplotna i fluidna analiza protoka Computational Fluid Dinamics (CFD) ;
Multibodi dinamika (MBD ) i kinematika ;
Alati za simulaciju procesa za operacije poput dubokog izvlaenja .
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 CAD/CAE

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 CAD/CAE

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irina
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16

 CAD/CAE

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irina
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Duina
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18

 CAD/CAE

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 CAD/CAE

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 CAD/CAE

4 .

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:

:
:
= 0.85 - 0.92 g/cm3=0.9*0.01/0.01*0.01*0.01 kg/m3=900 kg/m3
:
m=0,085 kg= 85 g
=
A=220*150=33000mm2=330cm2

21

 CAD/CAE

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 CAD/CAE

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 CAD/CAE

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 CAD/CAE

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 CAD/CAE

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33

 CAD/CAE

,
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:
G 1=

maksimalan volumenubrizgavanja
zapreminaizradka+ zapremina ulivnog sistema

Gi=

VS
Vi

:
G 2=

u inak plastifikacije
broj taktova( volumen izradka+ volumen ulivnog sistema)

G 2=

US
n V i

nbroj taktova ubrizgavanja

G2 G1

G 1 .
:
G2 4 G1

G1
4 .
34

 CAD/CAE

G2

G1
4

40%.

:
Spritzgiemaschine Fa. Arburg 420 C 800 250

35

 CAD/CAE

Pp 1,3 2,5 1,8%

:
V s=154 cm3
U S =17

kp
cm3
=283
sat
min

V i=9,4710 e5 m3= 94,7 cm3 +

3

V S =100 cm 100 g

U S =17

kp 17000
cm 3
=
=283
sat
60
min

()
G 1=

V S 100
=
=1
V i 94,7

:
:
36

 CAD/CAE

n=2

kg
min

G 2=

US
283
=
=1,49
n V i 2 94,7

:
G2< G1 . 1 .
0,5 .
G 2=

283
=5,9
0.5 94,7

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G2=6 G1

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 CAD/CAE

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 CAD/CAE

. 1
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2,4
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Dd=

mm

Prenik dizne

da=Dd+1=

mm

2,4

L=

50

mm

machine nozzle.

Ulazni diametar

Duina ahure

d=da+2*L*tg
d=

10,19 mm

1 1,5 mm .
d= (1 do 1,5 mm )* s

G=

85

39

 CAD/CAE

L=

300

mm

( )
() :

d=9,59 mm

F=S P [ MPa ]

Pspecifi pritisak plastomerau upljinu kalupa

[ ]
kN
cm2

S povr ina upljine i uljevka na ravan otvaranja kalupa

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2 .
S k =S u( S + S r)
S k povr ina zatvranja kalupa ( cm2 )
S uukupna povr ina kalupa ( cm2 )
S povr ina upljina ( cm2)

40

 CAD/CAE

S r povr inarazvodni h komada ( cm2 )

100Mpa.
:
S=

F
<100 MPa
S

.
:
S k =S uS d [ cm 2 ]
S k kona na povr ina oslanjanja
S u povr ina plo e oslanjanja
S d povr ina otvora za centriranje kalupa
H7/m6.
.
. H7/h6 ili
H7/96.

3, 4 do 1 .

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.
:
4321
0.6 () 55-58.
:
1530
1730
41

 CAD/CAE

4732
800-900 N/mm2.

4770 55-58 HRC

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H7/m6 .
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ahura: 4150 (kali se na 62-64 HRC)

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b
u granicama 5 9
d

42

 CAD/CAE

2 ( B-3
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JUS M.B1210

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n=

Qkapacitet ubrizgavanja ma ine

GTe ina ( masa ) dela

.

43

 CAD/CAE

. 2
( ).
10000 N/cm 2.
Ak
Fz :
FZ
N
<10000
2
AK
cm

[ ]

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.
. .
(. C-Mold).
1

W 2 L4
D=
[ mm ]
3.7
D pre nik razvodnog kanala

W te ina komada ( g )
Ldu ina kanala(mm)

.
.
.
.
,
.
44

 CAD/CAE

Zapremina brizganja (cm3)

V S =n V ft +V A
V ft zapreminadijela ( cm 3 )
V A zapremina kanala ( cm3 )
nbroj gnezda
V D =1,25 V S +V P
V D zapremina doziranja ( cm3 )
V S zapreminabrizganja ( cm3 )
V P maseni dodatak

LD =

V D zapremina doziranja
Q Dtok doziranja

cm 3
mm

( )

t e=

VS
Q e protok brizganja

cm 3
S

( )
45

 CAD/CAE

mS = V S
gustina(

g
)
cm3

FA
FZ

.
.
Proicirana povrina (cm2)
A P=n A pn A pa
A pn proicirana povr ina jednog kaviteta ( cm2)
A pa proicirana povr inakanala ( cm 3 )
nbroj kaviteta

F A = pw A P

pwunutra nji pritisak u alatu

A P proicirana povr ina

F Z =F A

46

 CAD/CAE

stepen sigurnosti
:
(PP),
pritisak brizganja pw=1200 bar (1 bar = 10 N/cm2)
Proicirana povrina Ap =220*150=330 cm2 i =1,3
F A = pw A p=1200

N
330 cm2
2
cm

F A =396000 N=396 kN
F Z F A =396,00 kN 1.3 514 kN

1

2

= 4
Faza razvoja
Inicijalno
istraivanje
Istraivanje
Specifikacije
Dizajn
oblikovanje
Izrada modela
Vrednovanje
Izmene
Izvetaj

10

11

12

13

14

15

16

17

18

19

20

21

22

23

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.

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4

1.
2.
3.

1.
2.

3
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