IVECO DAILY (EURO 5)

3.0 FACELIFT
(FRONT EVAPORATOR)

from 2012
IVE 10303

IVECO DAILY 3.0 (EURO 5)

FACE LIFT
from 2012

OR

IGI NAL

(FRONT EVAPORATOR)

FOR SERVICE USE

OIL SP-20

REFRIGERANT CHARGE
R-134a
_ 0.050 kg
0.650 +
IVE 1041

-1-

10.12

IVECO DAILY EURO 5 from 2012

EVAPORATOR INSTALLATION

OR

IGI NAL

RIGHT & LEFT

1

15

14

13

18

16

17

19
7
8
9
10
11

12

RIGHT & LEFT

FIG. 1
REMOVE PARTS IN SEQUENCE OF NUMBERS.

IVE 1042

-2-

10.12

IVECO DAILY from 2000

EVAPORATOR INSTALLATION

OR

IGI NAL

CUT AWAY
AS SHOWN

FIG. 2

DRILL 38mm
GROMMET
TO FIT HOLE 38mm

35m

DRILL 27mm
50m

50m
DRILL 27mm

55m

70m

3 GROMMTS
TO FIT HOLE 27mm
DRILL 27mm

20m

FIG. 3

IVE 1008

-3-

06.03

IVECO DAILY from 2000

EVAPORATOR INSTALLATION

OR

IGI NAL

40mm
DRILL 15mm
20mm

2 SCREWS
4x16

DRAIN TRAY

FIG. 4

SEE FIG.6

SEAL WITH
SIKAFLEX

4 SCREWS
4x16

EVAPORATOR

SEAL WITH
SIKAFLEX

FIG. 5

IVE 1009

-4-

08.03

IVECO DAILY from 2000

EVAPORATOR INSTALLATION

OR

DRAIN HOSE
1/2x10cm
SEE FIG. 4

DRAIN HOSE
1/2x30cm

DRAIN HOSE
1/2x45cm

DRAIN HOSE
1/2x10cm

IGI NAL

DRAIN HOSE
1/2x15cm
DRAIN HOSE
PLASTIC TEE

3 DRAIN HOSE
ELBOW CONNECTORS
DRAIN HOSE
1/2x75cm

DRAIN HOSE
1/2x15cm

FIG. 7
FIG. 6

IVE 1010

-5-

08.03

IVECO DAILY from 2000

EVAPORATOR INSTALLATION

OR

2 SCREWS
4x19

IGI NAL

ELECTRONIC
CONTROL BOX

TERMISTOR

2 SCREWS
4x12

FIG. 8

1 2

3
4

CLIP
DRILL 20mm

FIG. 9

IVE 1011

A/C SWITCH

-6-

06.03

IVECO DAILY 3.0 EURO 5 from 2012

ENGINE KIT

FIG. 10

IVE 1038

NOTE:
ORIGINAL DRIVE PULLEY
P.N. 504085756 REQUIERED
COMPRESSOR BRACKET
(2017-237)

ENGINE KIT P.N. 2000-381

2 BOLTS M8x20
+ LOCKWASHERS

2 BOLTS M8x20
+ LOCKWASHERS

-7-8-

BOLTS 1/2NFx1
+ LOCKWASHER 1/2
2 BOLTS M10x135
+ 4 WASHERS
+ 2 LOCKWASHERS
+ 2 NUTS
SHOULDER
BOLT
COMPRESSOR
CUT AWAY AS SHOWN

IDLER PULLEY
(2319-027)

ECCENTRIC
(2321-180)

IDLER PULLEY
BRACKET
(2015-497)

COMP.

07.12

BELT 4PK 1110

(3424-032)

BELT

COMPRESSOR

IGI NAL

D.P.

OR

BOLTS M10x35
+ WASHER
+ LOCKWASHER
+ NUT

I.

IVECO DAILY EURO 5 from 2012

CONDENSER INSTALLATION

OR

IGINAL

CONDENSER

4 SCREWS
4 BOLTS M6x10
+SQURE NUTS

ELECTRIC FAN

FIG .11
IVE 1044

-9-

10.12

IVECO DAILY EURO 5 from 2012

RECEIVER DRIER INSTALLATION

OR

IGINAL

TRINARY
SWITCH
RECEIVER
DRIER

RECEIVER
DRIER BRACKET

BOLT M6x25
+LOCKNUT

FIG.12
IVE 1045

-10-

10.12

IVECO DAILY EURO 5 from 2012

REFRIGERANT HOSES INSTALLATION

OR

HOSE 1/2x209cm

IGI NAL

HOSE 13/32x71cm

HOSE 5/16x56cm

HOSE 5/16x32cm

FIG.13
IVE 1043

-11-

10.12

IVECO DAILY EURO 5 from 2012

WIRE HARNESS INSTALLATION

OR

IGINAL

TO SWITCH

WIRE HARNESS

(-)
(+)

TO COMPRESSOR
TO TRINARY
SWITCH
TO ELECTRIC FAN

FIG.14
IVE 1046

-12-

10.12

IVECO DAILY EURO 5 from 2012

WIRE HARNESS INSTALLATION

OR

IGINAL

BATTERY

ELECTRIC SYSTEM
PLASTIC COVER
2 SCREWS
5x12

RELAY
RELAY
FUSE 10A

FUSE 20A

2 SCREWS
5x12

ELECTRIC SYSTEM
BRACKET

FIG.15
IVE 1047

-13-

10.12

IVECO DAILY 3.0 HPI/HPT from 2012

OR

WIRING DIAGRAM
COMPRESSOR

BROWN

ELECTRIC FAN

BLUE

BLUE

86

RELAY 40A

87

30

I G I N AL

RELAY 40A

85

86

87

30

BROWN

85

FUSE
FUSE

RED

10A

20A

RED

WHITE (+)

RED WIRE
CONNECTOR

BROWN

ELECTRONIC
CONTROL BOX

TERMISTOR

() ORIGINAL BLACK

RED

BROWN

RED WIRE
CONNECTOR
YELLOW

RED WIRE
CONNECTOR

BLUE (+)

YELLOW

BLUE

ORIGINAL YELLOW/BLACK
ILLUMINATION (+)

BROWN

TRINARY
SWITCH

ORIGINAL WHITE
I SPEED
BLOWER SWITCH

BATTERY

BLUE
BLACK
BLACK
BLUE

BLUE

RED

BLACK (+)

RED

BROWN

A/C SWITCH

FIG.16
IVE 1040

-14-

08.12