Professional Documents
Culture Documents
BITS Pilani
Hyderabad Campus
Introduction
Basics of Concrete Technology
Cement
Fine Aggregate
Coarse Aggregate
Water
Admixtures
Use of Steel as a Reinforcing Material
Types of Steel
Properties of Steel
Basics of Reinforced Concrete Design
Objectives and Methods of Design
Different Structural components and their behavior
Loads and Forces acting on various structural components
Stress-Strain characteristics of concrete and steel
Size effect of Concrete
Durability of Concrete
Concrete Components
HUMAN
BODY
CONCRETE
COARSE
AGG.
FINE
AGG.
=
=
CEMENT.
MATERIAL
MUSCLE
WATER
BLOOD
SKELETON
FAT
Composition of concrete
Materials ( volume % )
Gravel
Sand
34
30
Water
Air
18
Cement
15
Cost ( % )
Gravel
Sand
20
21
Cement
59
Unit Weight
(kg/m3)
Million
Tonnes
Tonnes/Person
Structural steel
7850
1244
0.18
Cement
1440
3400
0.48
Concrete
2400
Timber
700
18,000
277
0.04
Drinking
water
1000
5132
Advantages of Concrete
1. Moulded to any shape
2. Easy availability of materials (for manufacturing concrete)
3. Low maintenance
4. Water and fire resistant*
5. Good rigidity
6. High compressive strength
7. Economical*
Disadvantages of Concrete
1. Low tensile strength (one-tenth of its compressive strength)
2. Requires forms and shoring (Process of Supporting a
Building).
3. Relatively low strength(the compressive strength of normal
concrete is about 510% steel)
4. Time-dependent, volume changes with variation.
5. CO2 emission*****
Instructor: Mr. J S Kalyana Rama
Concrete States
Plastic State: When the concrete is first mixed it is like 'bread
dough'.
It is soft and can be worked or moulded into different
shapes. In this state concrete is called PLASTIC. Concrete
is plastic during placing and compaction.
The most important properties of plastic concrete are
workability and cohesiveness.
A worker will sink into plastic concrete.
Setting State Concrete then begins to stiffen.
The stiffening of concrete, when it is no longer soft, is
called SETTING.
Setting takes place after compaction and during finishing.
Concrete that is sloppy or wet may be easy to place but will
be more difficult to finish.
A worker leaves footprints in setting concrete.
Hardening State
After concrete has set it begins to gain
strength and harden.
The properties of hardened concrete are
strength and durability.
Hardened concrete will have no
footprints on it if walked on.
Glue (Binder)
Paste coats all the aggregates together
Oxides
Cement
FA
Microsilica
GGBS
CaO
63-68%
1-2%
30-40%
SiO2
19-24%
55-65%
95%
30-40%
Al2O3
4-7%
10-16%
11-16%
Fe2O3
1-4%
10%
Tricalcium silicate
Dicalcium silicate
Tricalcium Aluminate
Tretracalcium
Aluminoferrite
3 CaO.SiO2
2 CaO.SiO2
3 CaO.Al2O3
4 CaO.Al2O3.
Fe2O3
C3S
C2S
C3A
C4AF
2 C3S + 6H
2 C2S + 4H
C3S2H3 + 3Ca(OH)2
C3S2H3 + Ca(OH)2
BITS Pilani, Hyderabad Campus
Types of Cement
1) Ordinary Portland Cement
a) O.P.C 43 Grade
- IS:8112:1989
b) O.P.C 53 Grade
- IS:12269:1987
- IS:8041:1990
- IS:12330:1988
- IS:455:1989
- IS:12600:1989
- IS:1489 (Part I)
Storage
Cement should be stored off the ground in a wellaired, clean, dry place. Wrapping the cement bags in
Referenced
Indian
Stanadard
Initial
Setting
Time, mints
(min.)
Final Setting
Time, mints
(max.)
OPC(33)
OPC(43)
OPC(53)
SRC
PPC
RHPC
PSC
High alumina
Super sulphated
Low heat
Masonry cement
IS:269
IS:8112
IS:12269
IS:12330
IS:1489,P1
IS:8041
IS:455
IS:6452
IS:6909
IS:12600
IS:3466
30
30
30
30
30
30
30
30
30
60
90
600
600
600
600
600
600
600
600
600
600
1440
IRS-T-40
Railway
60
600
Aggregates
These are of two basic types:
COARSE: crushed rock, gravel or screenings.
FINE: fine and coarse sands and crusher fines.
Aggregates should be:
STRONG and HARD: A stronger, harder aggregate will give a
stronger final concrete. Never use a crumble or flakey rock like
sandstone.
DURABLE to stand up to wear and tear and weathering.
CHEMICALLY INACTIVE so the aggregates dont react with
the cement.
Instructor: Mr. J S Kalyana Rama
cement
particles are
BITS Pilani, Hyderabad Campus
Size of Aggregates
MAS that can be used are governed by the following factors:
Clear Cover
Mixing, Handling, & placing techniques.
Road Works
Structural
Concrete
2.0 to 3.5
Max. 2%
Max. 2%
a) Sodium Sulphate
Max. 10%
Max. 10%
b) Magnesium
Sulphate
Max. 15%
Max. 15%
Properties
1) Fineness
Modulus (FM)
2)Water Absorption
3) Soundness Test:
Sieve Analysis
% Passing
I.S Sieve
(mm)
63mm
40mm
20mm
16mm
12.5mm
10mm
80
100
63
85 - 100
100
40
0 - 30
85-100
100
20
0 to 5
0-20
85-100
100
16
85100
100
12.5
85 to
100
100
10
0 to 5
0 to 5
0 to 20 0 to 30
0 to 45
85 to 100
4.75
0 to 5
0 to 5
0 to 10
0 to 20
2.36
0 to 5
STORAGE
Properties of Aggregates
Water
Water is mixed with the cement powder to form a paste which
holds the aggregates together like glue.
Water must be clean, fresh and free from any dirt, unwanted
chemicals or rubbish that may affect concrete.
Many concrete plants now use recycled water.
Limits
Organic
200 mg/ml
Inorganic
3000 mg/ml
400 mg/ml
2000 mg/ml
Suspended matter
2000 mg/ml
Admixtures
Admixture can be defined as a chemical product which is added
to the concrete batch immediately before or during mixing or
during an additional mixing operation prior to the placing of
Admixtures (Contd..)
Why do we need Admixtures:
Concrete must be placeable and durable.
High degree of workability is required in case of thin
Admixtures (Contd..)
Admixtures are generally used to achieve the following:
In Fresh Concrete:
Increase workability and/or
increasing the w/c ratio.
Improve cohesiveness
segregation or bleeding.
and
pumpability
thereby
without
reducing
Admixtures (Contd..)
In Hardened Concrete:
Admixtures (Contd..)
The classification of ASTM C 494-92 is as follows:
Type A
- Water reducing
Type B
- Retarding
Type C
- Accelerating
Type D
Type E
Type F
Type G
Admixtures (Contd..)
Classification of superplasticizer:
Multicarboxylate Ether
Admixture interaction
Interaction of Water reducing admixtures
Cement
particles
Water
released
Water
Vibration of concrete
External vibrators
Vibrating tables
Instructor: Mr. J S Kalyana Rama
Workability
Segregation
Bleeding
Why are we interested in the properties of fresh concrete?
Workability
Workability (Cont..)
Measurement of Consistency
Workability Terminology
Very stiff
Stiff
Plastic
Soft (wet)
Flowing
Slump Test
Requirement
Slump IS:1199
Slump Cone
Tamping Rod
Ruler
Method
Workability Requirements
Slump (mm)
Concrete Construction
Maximum
Minimum
75
25
75
25
100
25
Building columns
100
25
75
25
Mass Concrete
50
25
Segregation
Segregation refers to a separation of the components of fresh
concrete, resulting in a non-uniform mix
Sp.Gr.
Size
C.Agg.
2.4-2.8 5-40 mm
F.Agg.
2.4-2.8
< 5 mm
Segregation (Cont..)
Some of the factors
affecting segregation:
Larger maximum particle size
(25mm) and proportion of the
larger particles.
High specific gravity of coarse
aggregate.
Decrease in the amount of
fine particles.
Particle shape and texture.
Water/cement ratio.
Instructor: Mr. J S Kalyana Rama
Bleeding
Bleeding is the tendency of water to rise to the surface of
freshly placed concrete.
It is caused by the
inability
of
solid
constituents of the mix
to hold all of the mixing
water as they settle
down.
A special case of
segregation.
Bleeding (Cont..)
The tendency of concrete to bleeding depends largely on
properties of cement. It is decreased by:
Increasing the fineness of cement
Increasing the rate of hydration (C3S, C3A and alkalies)
Adding pozzolans
Reducing water content
Flow test
Hardened Concrete
Concrete is normally sold by its Compressive Strength
This is measured in MPa (N/mm2 )
Typical strength range 10 to 60N/mm2
Sold by volume (m3), produced by weight (Kg)
Strength of Concrete
FLEXURAL
COMPRESSIVE
Split
Tensile
Compressive strength
Flexural strength
Tensile strength
Tensile Strength
Concrete is very week in tension, and direct tensile strength is only about
811 per cent of compressive strength for concretes of grade M25 and above.
The use of pozzolanic admixtures increases the tensile strength of
concrete. Although the tensile strength of concrete increases with an increase
in compressive strength, the rate of increase in tensile strength is of the
decreasing order.
Knowledge of tensile strength is required for the design of concrete
structural elements subject to transverse shear, torsion, and shrinkage and
temperature effects.
Its value is also used in the design of prestressed concrete structures, liquid
retaining structures, roadways, and runway slabs.
Courtesy: Shear
Analysis and Design in
RC Beam by Bambang
Piscesa, ST, MT
st =
2P
Dl
D: diameter of specimen
l: length of specimen
Flexural Strength
The flexural tensile strength at failure or the modulus of
rupture is determined by loading a prismatic concrete
beam specimen.
The results obtained
are useful because
concrete is subjected
to flexural loads more
often
than
it
is
subjected to tensile
loads.
StressStrain Characteristics
Typical stressstrain curves of normal weight concrete of various grades, obtained
from uniaxial compression tests, are shown in Fig. Such a mathematical definition of
stressstrain curve is required for non-linear analysis of concrete structures.
Typical stressstrain curves of concrete in compression (a) Concrete with normal weight
aggregates (b) Normal weight vs lightweight aggregate concrete
Instructor: Mr. J S Kalyana Rama
Modulus of Elasticity
The modulus of elasticity of concrete is a key factor for estimating the
deformation of buildings and members as well as a fundamental factor for
determining the modular ratio. The Youngs modulus of elasticity may be
defined as the ratio of axial stress to axial strain, within the elastic range.
When linear elastic analysis is used, one should use the static modulus of
elasticity. Various definitions of modulus of elasticity are shown in Fig. (in
the following slide).
The dynamic modulus of elasticity of concrete corresponds to a small
instantaneous strain. It has to be used when concrete is used in
Durability of Concrete
Deteriorating concrete structures not only affect the productivity of the
society but also have a great impact on our resources, environment, and
human safety.
The deterioration of concrete structures is due to the main emphasis
given to mechanical properties and the structural capacity and the
neglect of construction quality and life cycle management.
Strength and durability are two separate aspects of concrete; neither will
guarantee the other. A durable concrete is one that performs satisfactorily
in the working environment of anticipated exposure conditions during its
service life.
Instructor: Mr. J S Kalyana Rama
Curing
Very necessary for strength and durability of concrete structure
Do not start plastering before completion of Brickwork curing.
By Hessian Clothes for columns & sides of beams
Ponding on flat horizontal surface.
Aggregate size
Workability required
a Volume of Concrete = 1 m3
b Volume of Cement = (Mass of Cement / SG of Cement) * 1/1000
c Volume of Water = (Mass of Water / SG of Water) * 1/1000
d Volume of Chemical Admixture (2 % of Mass of cementations material) = (Mass of
Admixt. / SG of Admixt) * 1/1000
aggregate * 1000
Grade of Concrete: M 20
Total Aggregate (CA + FA) per 50 kg cement: 250 kg, FA of Zone II (say)
Water content: 30 lit per 50 kg cement
w/c ratio= 30/50= 0.60
Considering FA: CA= 1: 2, Sand= (250 X 1)/ 3= 83 kg
Coarse Aggregate= (250 X 2)/ 3= 167 kg
References
ACC Concrete Manuals
N Subramanian-Basics of Concrete
CONCRETE BASICS: A Guide to Concrete Practice-Cement Concrete &
Aggregates Australia
Bureau of Indian Standard Codes (BIS Codes)
American Concrete Institute (ACI)
www.cement.org
www.concrete.org
Concrete Technology- M S Shetty
Properties of Concrete- A M Neville
BITS Pilani
Hyderabad Campus
THANK YOU!