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M OT O R CY C L E S

Bajaj Auto Limited


Akurdi Pune 411 035 India
Tel
+91 20 27472851
Fax +91 20 27407385
www.bajajauto.com

CIN L65993PN2007PLC130076

Spare Parts Catalogue

Notice
All information contained in this manual is based on the latest
product information at the time of publication. Bajaj Auto
Limited accepts no liability for any inaccuracies or omissions in
this publication, although every possible care has been taken to
make it as complete and accurate as possible. All procedures
and specifications subject to change without prior notice. The
right is reserved to make such changes at any time without
prior notice and without incurring an obligation to make such
changes to product manufactured previously. Contact your
authorized Bajaj Dealer for the latest information on product
improvements incorporated after this manual was issued.

DOC. NO.: 71111990

REV. 01,AUG 14

Copy rights : All rights reserved. No part of this publication may


be reproduced, stored in a retrieval system, Or transmitted in
any form or by any means, electronic mechanical photocopying,
recording or otherwise, without the prior written permission of
Bajaj Auto LTD.

Foreword

Instructions

We have pleasure in presenting the Spare Parts Catalogue for


Discover 150 Motorcycle. This catalogue has been specially designed to
assist you in selecting the correct parts for procurement to maintain 100%
availability.

1. How to Read the Catalogue : Open the catalogue and from the pictorial
index locate the group in which the part you want to find is present.
Turn over to the concerned page number (as given by pictorial index).
Now find out the figure of the part you wish to order. Write down the
part number against that particular figure number from the text.

The Bajaj spares are subjected to the stringent quality control standards to
ensure longer life of the vehicle. It is therefore necessary that only the
Genuine Bajaj Spares are used.
In a continual effort to improve Performance and Efficiency of the vehicles,
Specifications, Diagrams, Illustrations and Part Numbers can change without
notice. Consequently, the description in this Spare Parts Catalogue cannot
therefore be final and binding on us.
The modifications / alterations which are carried out after the issue of
catalogue, will be conveyed to you through our Service Circulars. You
requested to make necessary corrections in the Parts Catalogue as per
circulars so as to keep your catalogue up-to-date. This will ensure
appropriate and speedy delivery of the Spare Parts as the order placed
bear the latest part numbers.

this
are
the
the
will

In case, if you need any technical assistance contact the concerned Regional
Office or write to us on the following address :
Bajaj Auto Limited
Service Department
Akurdi, Pune 411 035 India
Phone : 020-27406557
Fax : 020-27407385

In case, if you have the part number and you need the other details, the
part index can be used. The part index (at the end of the catalogue) will
give you the figure and page number of the part you wish to order.
2. How to Order Spare Parts : The part number and the description of the
part required should be invariably mentioned in the order as per the
catalogue text.
The latest part number as conveyed through our service circulars should
only appear on the order. In case of ordering painted components,
colour shade of the components should be mentioned.
The quantity shown against the part number is the quantity per vehicle
for that group so that particular quantity should be multiplied by the
number of sets required.
3. Part Number System : We have used 8 digit system for part numbers.
The model or hardware item is indicated by first two digits or
alphanumeric, the next two or four digits indicate main group and the last
four or two digits indicate serial number in main group or serial number
or subgroup of fastener respectively. Thus the part numbers will be
indicated by 2-2-4 or 2-4-2 digit system. Understanding this system will
enable you to identify the spare parts easily.
4. Abbreviations : The following abbreviations are used in this catalogue.
Assly
Assembly
V
Volts
N.I.
Not illustrated
W
Watts
C'case
Crankcase
Accl.
Accelerator
Cyl
Cylinder
Comp. Complete
O/s
Over size
Fr.
Front
RR
Rear
Std.
Standard
L
Length
A/t.
Alternate
R.H.
Right hand
L.H.
Left hand
Hex.
Hexagonal
AR
As required

Revision No. & Change Details

REV. NO.,
MM YY

PART
NUMBER

01, AUG 14

--

Revision No. & Change Details

SHORT DESCRIPTION

QTY.

A: Add
SR. PAGE
D: Delete
NO. NO.
C: Change

--

--

--

--

--

Reason for change

Addition of Discover 150 F parts

REV. NO.,
MM YY

PART
NUMBER

SHORT DESCRIPTION

QTY.

A: Add
SR. PAGE
D: Delete
NO. NO.
C: Change

Reason for change

Index
Plate No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

Index
Description
Cover Cylinder Head
Cylinder Head
Valve
Camshaft / Tensioner
Cylinder and Piston
Crankshaft
Transmission
Change Drum / Shift Fork
Gear Change Mechanism
Engine Assly / Crankcase RH
Crankcase LH
Oil Pump
Kick Starter Mechanism
Cover Clutch
Cover Magneto
Clutch Assly
Carburettor Assembly
Air Cleaner Complete
Silencer Assly
Starter Assly
Magneto, C.D.I. & H.T. Coil
Seat Assly / Seat Lock
Engine Mountings
Frame and Frame Fitting
Swing Arm/Rear Shock Absorber
Rider Foot Rest
Pillion Foot Rest
Mudguard- Front & Rear
Stand Assembly
Tyre/ Tube / Rim

Page No.

Plate No.

2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
52
54
56
58
60

31
32
33
34
35
36
37
38
39
40
41
41A
42
43
44
45
45A
46
47
48
49
50
51
51A

Description

Page No.

Front Hub (Drum brake)


Front Hub (Disc Brake)
Front Master Cylinder (Disc Brake)
Front Caliper Assembly (Disc Brake)
Rear Hub
Rear Brake Pedal
Handle Bar Assly
Front Fork
Petrol Tank, Cap Tank & Gauge Fuel
Fittings - Petrol Tank, Side Cover & Cover Seat
Meter Assly. - 150S
Meter Assly. - 150F
Control Cables
Chain Case
Head Lamp & Fairing - 150S
Head Lamp & Mounting - 150F
Fairing & Mounting - 150F
Indicator Light Assly.
Tail Lamp Assly. / Front No. Plate
Electrical Equipments
Tool Kit
Accessories / Grab Handle
Painted Parts & Decals - 150S
Painted Parts & Decals - 150F

62
64
66
68
70
72
74-76
78-80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110-112
114

Kits List

115-120

Part Index

121

Pictorial Index

Pictorial Index

PLATE NO. : 1
COVER CYLINDER HEAD

PAGE NO.
2

PLATE NO. : 2
CYLINDER HEAD

PAGE NO.
4

PLATE NO. : 5
CYLINDER & PISTON

PAGE NO.
10

PLATE NO. : 6
CRANKSHAFT

PAGE NO.
12

PLATE NO. : 3
VALVE

PAGE NO.
6

PLATE NO. : 4
CAMSHAFT / TENSIONER

PAGE NO.
8

PLATE NO. : 7
TRANSMISSION

PAGE NO.
14

PLATE NO. : 8
CHANGE DRUM / SHIFT FORK

PAGE NO.
16

20

Pictorial Index

Pictorial Index

PLATE NO. : 9
GEAR CHANGE MECHANISM

PAGE NO.
18

PLATE NO. : 10
ENGINE ASSLY & CRANKCASE RH

PAGE NO.
20

PLATE NO. : 13
KICK STARTER MECHANISM

PAGE NO.
26

PLATE NO. : 14
COVER CLUTCH

PAGE NO.
28

PLATE NO. : 11
CRANKCASE LH

PAGE NO.
22

PLATE NO. : 12
OIL PUMP

PAGE NO.
24

PLATE NO. : 15
COVER MAGNETO

PAGE NO.
30

PLATE NO. : 16
CLUTCH ASSLY

PAGE NO.
32

5
4
3
2
1
N

Pictorial Index

Pictorial Index

PLATE NO. : 17
CARBURETTOR

PAGE NO.
34

PLATE NO. : 18
AIR CLEANER COMPLETE

PAGE NO.
36

PLATE NO. : 21
MAGNETO, C.D.I. & H.T. COIL

PAGE NO.
42

PLATE NO. : 22
SEAT ASSLY / SEAT LOCK

PAGE NO.
44

PLATE NO. : 19
SILENCER ASSLY

PAGE NO.
38

PLATE NO. : 20
STARTER ASSLY

PAGE NO.
40

PLATE NO. : 23
ENGINE MOUNTINGS

PAGE NO.
46

PLATE NO. : 24
FRAME & FRAME FITTINGS

PAGE NO.
48

Pictorial Index
PLATE NO. : 25
SWING ARM/REAR SHOCK ABSORBER

Pictorial Index
PAGE NO.
50

PLATE NO. : 26
RIDER FOOT REST

PAGE NO.
52

PLATE NO. : 29
STAND ASSEMBLY

PAGE NO.
58

PLATE NO. : 30
TYRE/ TUBE / RIM

PAGE NO.
60

PAGE NO.
54

PLATE NO. : 28
MUDGUARD- FRONT & REAR

PAGE NO.
56

PLATE NO. : 31
FRONT HUB (DRUM BRAKE)

PAGE NO.
62

PLATE NO. : 32
FRONT HUB (DISC BRAKE)

PAGE NO.
64

PLATE NO. : 27
PILLION FOOT REST

Pictorial Index
PLATE NO. : 33
FRONT MASTER CYLINDER
(DISC BRAKE)

Pictorial Index
PAGE NO.
66

PLATE NO. : 34
FRONT CALIPER ASSLY (DISC BRAKE)

PAGE NO.
68

PLATE NO. : 37
HANDLE BAR ASSLY

PAGE NO.
74-76

PLATE NO. : 38
FRONT FORK

PAGE NO.
78-80

PAGE NO.
82

PLATE NO. : 40
FITTINGS - PETROL TANK COVER,
SIDE COVERS & COVER SEAT

PAGE NO.
84

5
x
E
: US 4
ING T3RN DO OM
WA LY ID FR ER
ON FLU AIN
E
NT
AK CO CAP G
BR
LED LER VIN
FIL MO
SEA
RE
A EAN
CL FORE
BE

PISTON SEAL
DUST SEAL
BLEEDER CAP
PROTECTION BOOT
INSULATOR
CALIPER PISTON
BLEEDER SCREW
PAD SPRING

PLATE NO. : 35
REAR HUB

PAGE NO.
70

PLATE NO. : 36
REAR BRAKE PEDAL

PAGE NO.
72

PLATE NO. : 39
P.TANK, CAP TANK & GAUGE FUEL

2
4
3

Pictorial Index

Pictorial Index

PLATE NO. : 41
METER AS-SLY. - 150S

PAGE NO.
86

PLATE NO. : 41A


METER AS-SLY. - 150F

PAGE NO.
88

PLATE NO. : 44
HEAD LAMP & FAIRING - 150S

PAGE NO.
94

PLATE NO. : 45
HEAD LAMP & MOUNTING - 150F

PAGE NO.
96

PLATE NO. : 42
CONTROL CABLES

PAGE NO.
90

PLATE NO. : 43
CHAIN CASE

PAGE NO.
92

PLATE NO. : 45A


FAIRING & MOUNTING - 150F

PAGE NO.
98

PLATE NO. : 46
INDICATOR LIGHT ASSEMBLY

PAGE NO.
100

Pictorial Index

Pictorial Index

PLATE NO. : 47
TAIL LAMP ASSLY. / FRONT
NUMBER PLATE

PAGE NO.
102

PLATE NO. : 48
ELECTRICAL EQUIPMENT

PAGE NO.
104

PLATE NO. : 49
TOOL KIT

PAGE NO.
106

PLATE NO. : 50
ACCESSORIES / GRAB HANDLE

PAGE NO.
108

PLATE NO. : 51
PAINTED PARTS & DECALS - 150S

PAGE NO.
110-112

PLATE NO. : 51A


PAINTED PARTS & DECALS - 150F

PAGE NO.
114

Plate No.: 1
Cover Cylinder Head
No.

Part No.

Qty.

Description

Remarks
150S 150F

2
8
7

JE 5110 12

Assly Cylinder Head Cover

JE 5110 53

Bolt

JE 5110 22 Gasket Head Cover

JE 5110 76

Plate Cylinder Head

JA 5110 08

Bolt Head Mounting

59 0400 50

Flanged Bolt M8X1.25X148L

JZ 5810 26

Tube Breather

DG 1210 25 Clamp

With Gasket

5
6

Front Wheel Direction

Brand ID: 001MC661 (Discover 150S) Drum Brake-JZ19


Brand ID: 001MC665 (Discover 150S) Disc Brake-JZ14
Brand ID: 001MC665 (Discover 150F) Disc Brake-JZ16

Plate No.: 2
Cylinder Head
No.

Part No.

Qty.

Description

Remarks
150S 150F

4
1

36 JZ01 11

Kit Assly Cylinder Head

JD 5110 04

Sleeve Spark Plug

39 2608 01

Screw - Grub - M5X0.8X7

39 1283 21

Ring - O

39 2629 21

O-Ring

JA 5110 28

Stud M8X1.25X451

JZ 5110 16

Gasket Cylinder Head

Refer Page No. 115

5
3

JZ 5812 29

Sleeve Carburettor

JZ 5814 05

Manifold Intake

10

39 2539 21

O-Ring

Bolt Flange M6X1X25L

11 JA 5814 06

12 AA 1210 45 Clamp Carburettor Duct


10

7
9
11

11

Front Wheel Direction

Brand ID: 001MC661 (Discover 150S) Drum Brake-JZ19


Brand ID: 001MC665 (Discover 150S) Disc Brake-JZ14
Brand ID: 001MC665 (Discover 150F) Disc Brake-JZ16

Plate No.: 3
Valve
No.

Part No.

Qty.

Description

Remarks
150S 150F

4
6

JE 5112 00

Valve Intake

JE 5112 01

Valve Exhaust

39 2017 19

Seal - Oil

DG 1010 29 Collet

JE 5112 04

Assly Rocker Arm Assly

JD 5112 09

Shaft Rocker Arm Intake

36 JE00 01

Kit Valve Repair

Refer page no. 116

1/2

Front Wheel Direction

Brand ID: 001MC661 (Discover 150S) Drum Brake-JZ19


Brand ID: 001MC665 (Discover 150S) Disc Brake-JZ14
Brand ID: 001MC665 (Discover 150F) Disc Brake-JZ16

Plate No.: 4
Camshaft / Tensioner
No.

Part No.

Qty.

Description

Remarks
150S 150F

4
2

7
6

JE 5112 39

Camshaft Assly

39 0594 17

Circlip - Internal

JA 5210 18

Bolt Tensioner

JA 5112 16

Spacer Cam Sprocket

JE 5112 37

Cam Sprocket

DH 1010 48 Washer- Special: Camshaft

59 0400 31

JE 5112 36

Cam Chain Silent

36 JZ01 22

Kit Chain Guide Silent

10 DH 1013 92 Tensioner Pivot Bolt

11 CS 1011 28 Gasket

12 JE 5210 16

Chain Tensioner

13 JA 5210 19

Bolt

14

Ring - O (ID 10.15X1.5)

39 2669 21

Bolt Hex Socket Head Cap

Refer Page No. 115

12
9

13

10

11
14

Front Wheel Direction

Brand ID: 001MC661 (Discover 150S) Drum Brake-JZ19


Brand ID: 001MC665 (Discover 150S) Disc Brake-JZ14
Brand ID: 001MC665 (Discover 150F) Disc Brake-JZ16

Plate No.: 5
Cylinder and Piston
No.

Part No.

Qty.

Description

Remarks
150S 150F

2
1

36 JZ01 14 Kit Block Piston

39 1000 06

Pin - Hollow Dowel

JD 5210 02

Gasket Cylinder Block

JW 3514 00 Thermal Sensor

36 JZ01 13

DP 1011 65 Pin Snap

JB 4022 02

Kit Piston Ring

Grommet - Thermal sensor

Refer page no. 115

Refer page no. 116

Front Wheel Direction

Brand ID: 001MC661 (Discover 150S) Drum Brake-JZ19


Brand ID: 001MC665 (Discover 150S) Disc Brake-JZ14
Brand ID: 001MC665 (Discover 150F) Disc Brake-JZ16

10

Plate No.: 6
Crankshaft
No.

Part No.

Qty.

Description

Remarks
150S 150F

2A
5

JE 5310 03

Crankshaft Assembly

59 1500 14

Nut Flange

2A JE 5310 01

Bearing Ball

59 1200 03

Washer Belleville

59 1100 08

Washer

JA 5310 15

Pin(C/S Plunger)

31 1011 73

Key -Woodruff

DS 1011 54 Key

JA 5310 12

Spring

JB 5310 21

Plunger Oil Crankshaft

6
3

8
2

11

Front Wheel Direction

Brand ID: 001MC661 (Discover 150S) Drum Brake-JZ19


Brand ID: 001MC665 (Discover 150S) Disc Brake-JZ14
Brand ID: 001MC665 (Discover 150F) Disc Brake-JZ16

12

Plate No.: 7
Transmission
No.

Part No.

3
4
4
3

12
4

5A

3
4 3

11
6
10
7

Remarks
150S 150F

Qty.

Description

JE 5510 01

Shaft Input

JE 5512 02

Gear 4th Drive

JA 5510 02

Spline Washer

39 0987 17

Ring - Snap

JE 5512 01

Gear 3rd Drive

5A JE 5512 03

Gear 5th Drive

JE 5512 00

Gear 2nd Drive

JA 5510 04

Washer Thrust 2nd Drive

JE 5510 07

Shaft Output

JZ 5512 10

Bush Gear 2nd Driven

10 JE 5512 05

Gear 2nd Driven

11 JE 5512 08

Gear 5th Driven

12 JE 5512 06

Gear 3rd Driven

13 JE 5512 07

Gear 4th Driven

16

8
13

14

15

18
17
19
21

14 JE 5512 12

Bush 1st Driven

15 JE 5512 04

Gear 1st Driven

16 JE 5512 11

Washer Thrust

17 JA 5510 09

Collar Sprocket Drive

18

59 2100 24

O Ring

19

JZ 5510 04

Sprocket Output

20 DU 1012 13 Plate Lock-sprocket output

21

39 1981 04

Bolt Flanged

20

13

Front Wheel Direction

Brand ID: 001MC661 (Discover 150S) Drum Brake-JZ19


Brand ID: 001MC665 (Discover 150S) Disc Brake-JZ14
Brand ID: 001MC665 (Discover 150F) Disc Brake-JZ16

14

Plate No.: 8
Change Drum / Shift Fork
No.

Part No.

Qty.

Description

Remarks
150S 150F

2
4

1
7

PA 5610 02 Assly Drum Gear Shift

JD 5610 06

Shaft Gear Fork Shift

JD 5610 04

Fork Gear Shift Output

JZ 5610 02

Fork Input Disco-H

JD 5610 02

Cam Drum Change

JD 5610 11

Special bolt

39 0992 06

Dowel

15

Front Wheel Direction

Brand ID: 001MC661 (Discover 150S) Drum Brake-JZ19


Brand ID: 001MC665 (Discover 150S) Disc Brake-JZ14
Brand ID: 001MC665 (Discover 150F) Disc Brake-JZ16

16

Plate No.: 9
Gear Change Mechanism
No.

Part No.

Qty.

Description

Remarks
150S 150F

1
2
4

5
6
7

10

11
12

21
17
16

13

14

52 JZ02 64

JW 5612 06 Extension Spring

JW 5612 08 Spring Gear Shift Return

39 0817 15

Nut - Hexagon

39 2704 11

Washer (Spring Steel)

JD 5612 03

Inhibitor Comp. Gear Shift

PA 5612 07 Step Washer

JD 5612 04

Spring (Inhibitor)

39 2453 04

Bolt - Flange : M6

10

JZ 5612 00

Lever Assly Gear Shift Comp

11

JZ 5612 01

Lever Change Arm Complete

12

JZ 5614 04

Rod Tie

13 KH AA20 15 Pin Snap

14

JZ 5614 07

Boot Change Arm

15

JZ 5614 05

Boot Change Lever

16

JZ 5614 02

Assly Lever Compl Change

Washer Nylon

18 DH 1015 09 Damper

19

JL 5614 09

Bolt Gear Change Lever

20

01 1009 05

O Ring

21

JL 5614 10

Washer Steel

17 JD 5614 16

18

20
15

17

Lever Comp Gear Shift

19

Front Wheel Direction

Brand ID: 001MC661 (Discover 150S) Drum Brake-JZ19


Brand ID: 001MC665 (Discover 150S) Disc Brake-JZ14
Brand ID: 001MC665 (Discover 150F) Disc Brake-JZ16

18

Plate No.: 10
Engine Assembly / Crankcase RH
No.

Part No.

Qty.

Description

Remarks
150S 150F

1
11
1A

10
2

Engine Assly

1A JE 5410 26

JE 5010 04

Assly CCase RH

PF 5410 18

Bushing Drum

39 2562 20

Needle Roller Bearing

59 2000 36

Bearing - Ball 6203 HN3 C3

JA 5410 10

Stopper plate input bearing

DH 1013 80 Screw - Pan Pre-coated

JA 5410 14

Bolt Shift Change

JA 5410 12

Guide Kick

39 1964 04

Bolt Flange

10 52 JA00 27

Stud (JA541015) Pre-coated

11 JA 5412 35

Bolt

Ref. Page No. 116

(M6X12)-39

4
3

9
8

19

Front Wheel Direction

Brand ID: 001MC661 (Discover 150S) Drum Brake-JZ19


Brand ID: 001MC665 (Discover 150S) Disc Brake-JZ14
Brand ID: 001MC665 (Discover 150F) Disc Brake-JZ16

20

Plate No.: 11
Crankcase LH
No.

Part No.

5
1

4
12

2
10

9
14

16

Remarks
150S 150F

17

11

Qty.

Description

JE 5410 40

Assly C' Case LH

59 2000 36

Ball Bearing

39 1715 19

Seal - Oil

39 2562 20

Bearing - Needle Roller

JA 5410 05

Bush Bendix

39 2190 19

Seal - Oil

31 2010 81

Switch - Neutral

N.I.
N.I.

DH 1012 64 Neutral Switch AL Washer

JA 5410 34

Stopper Gear Starter-

10

39 0747 01

Screw Pan Cross - M6

11

39 0999 06

Pin - Hollow Dowel

11A 59 0400 38

Bolt Flange

12

Bolt - M6 X 55

39 1759 04

13 JG 5710 24 Mesh Oil Filter Assy_G2


14 LJ A000 04 O ring-Strainer

15 JA 5410 21

Cap Strainer

16

O ring Cap Strainer

Damper

Refer Page No. 117

13X19X12

With 'O' ring

13
11

15

59 2100 23

17 JE 5410 38
6

11A

21

Front Wheel Direction

Brand ID: 001MC661 (Discover 150S) Drum Brake-JZ19


Brand ID: 001MC665 (Discover 150S) Disc Brake-JZ14
Brand ID: 001MC665 (Discover 150F) Disc Brake-JZ16

22

Plate No.: 12
Oil Pump
No.

Part No.

Qty.

Description

Remarks
150S 150F

JZ 5710 00

FD 1010 78 Screw Pan Cross :

Assembly Oil Pump

JA 5410 16

Gasket Case Oil Pump

39 0999 06

Pin Dowel

JZ 5710 01

Gear Oil Pump Driven

23

Front Wheel Direction

Brand ID: 001MC661 (Discover 150S) Drum Brake-JZ19


Brand ID: 001MC665 (Discover 150S) Disc Brake-JZ14
Brand ID: 001MC665 (Discover 150F) Disc Brake-JZ16

24

Plate No.: 13
Kick Starter Mechanism
No.

Part No.

Qty.

Description

Remarks
150S 150F

7
2
8
3

4
6

5
12

6
6

10

JE 6210 01

Kick Shaft

JA 6210 06

Washer Thrust

39 0738 17

Circlip

DS 1011 17 Spring Kick Starter Ratchet

JA 6210 02

Ratchet

39 0993 11

Washer Plain

JZ 6210 00

Assly Gear Starter Pinion

39 2408 17

External Circlip

JE 5410 08

Spring Kick Return

10

JZ 6212 00

Assembly Kick Lever

11

36 JZ00 98

Kit Boss Kick Lever

12 DD 1010 97 Damper

13 JA 6212 06

Bolt

14

Plain Washer

22 1502 41

Refer Page No.116

13

11

25

14

Front Wheel Direction

Brand ID: 001MC661 (Discover 150S) Drum Brake-JZ19


Brand ID: 001MC665 (Discover 150S) Disc Brake-JZ14
Brand ID: 001MC665 (Discover 150F) Disc Brake-JZ16

26

Plate No.: 14
Cover Clutch
No.

Part No.

Remarks
150S 150F

7
5

4
2

14
8

13

6A

Qty.

Description

16
17

10

36 JZ01 33

JW 5410 05 Shaft Clutch Release Assly

Kit Assly Clutch Cover

JW 5410 00 Bracket Clutch Cable

59 0400 38

Bolt - Flange : M5

JA 5210 19

Bolt

JE 5412 31

Decal Clutch Cover

6A 39 1671 21

Ring - O

Cap Filter

JE 5412 66

DD 1211 81 Element Oil Filter

JE 5514 01

Rod-Push

10

39 1041 19

Seal - Oil

11 DS 1012 15 Clip - Wire

12 DG 1014 18 Gauge

13 JA 5412 25

Refer Page No. 115

9
11
12

18
15

O Ring Cap Oil Filler

14 JA 5412 11

Cap Oil Filler

15 JA 5412 12

Gasket Clutch Cover

16 JA 5412 36

Plain Washer (12.5X24X0.8)

17 JA 5412 37

Spring Torsion Cl. Cover

18

Seal - Oil (Kick Shaft)

30 1011 42

27

Front Wheel Direction

Brand ID: 001MC661 (Discover 150S) Drum Brake-JZ19


Brand ID: 001MC665 (Discover 150S) Disc Brake-JZ14
Brand ID: 001MC665 (Discover 150F) Disc Brake-JZ16

28

Plate No.: 15
Cover Magneto
No.

Part No.

Qty.

Description

Remarks
150S 150F

JE 5412 64 Assly Cover Magneto

JA 5412 33

Cap TDC finder

30 1011 95

O ring

JA 5410 44

Bolt - Flanged : Small

JE 5412 30

Label Mag Cover

39 0999 06

Dowel

JA 5410 05

Bush Bendix

Refer Page No. 117

3
7
1

JA 5412 05

Gasket Magneto Cover

JZ 5412 26

Cover RR assly

10

59 0400 38

Flange bolt

Gear Shift Label

With Gear Shift Label

11 DJ 1612 28

6
5
5
4
3
2
1
N

10
11

29

Front Wheel Direction

Brand ID: 001MC661 (Discover 150S) Drum Brake-JZ19


Brand ID: 001MC665 (Discover 150S) Disc Brake-JZ14
Brand ID: 001MC665 (Discover 150F) Disc Brake-JZ16

30

Plate No.: 16
Clutch Assly
No.

Part No.

Qty.

Description

Remarks
150S 150F

3A

10
11

2 3

JE 5514 11

Assembly Clutch

JA 5514 06

Collar Clutch

36 JZ00 14

Kit Primary Drive & Driven

3A 39 2600 11

Washer - Plain

JE 5514 14

Plate Clutch Pressure

DP 1011 11 Plate Cutch

36 JZ01 21

Kit Friction Plate

JE 5514 13

Clutch Center

JE 5514 15

Plate Clutch Lifter

JZ 5514 12

Compression Spring

10 DP 1011 16 Bolt Upset

11 JD 5514 00

Spacer Clutch Assembly

12

39 2200 11

Washer Plain

13

14 1510 33

Bearing - Ball

14 DH 1016 48 Nut Crankshaft M14


4

Refer Page No. 117

Refer Page No. 115

12
13

6
14

31

Front Wheel Direction

Brand ID: 001MC661 (Discover 150S) Drum Brake-JZ19


Brand ID: 001MC665 (Discover 150S) Disc Brake-JZ14
Brand ID: 001MC665 (Discover 150F) Disc Brake-JZ16

32

Plate No.: 17
Carburetor Assembly
No.

18

Part No.

10

JZ 5812 28

Assembly Carburetor

36 JZ01 15

Kit Carb Throttle Valve

Refer Page No. 118

DK 1210 41 Kit Carb Idling Screw

Refer Page No. 118

36 JZ01 18

Kit Carb Jet

Refer Page No. 118

36 JE00 19

Kit Float Chamber Body

Refer Page No. 118

36 JE00 20

Kit Top Cap

Refer Page No. 118

36 JZ01 19

Kit Plunger Assly

Refer Page No. 120

36 JZ01 20

Kit O Ring & Gasket

Refer Page No. 120

36 JZ01 16

Kit Carb VC Screw

Refer Page No. 118

Diaphragm

11 DH 1210 59 Float Assly

12 DH 1210 64 Screw Needle Shaft

13 DH 1210 93 Needle Assly

14 JE 5812 23

10 JE 5812 13
20

13
4
9
14A
11

12

19
21

17

16

Pipe Overflow

14A DH 1210 63 Pin

15 DH 1210 41 Clip Drain Hose

16 JE 5812 18

17 DP 1210 67 Screw Float Body

18 DH 1211 76 Screw Diaphragm Cover

19 DP 1210 59 Gasket Float Chamber

Drain Screw

20 AA 1210 71 Clamp

21 DJ 1210 70

Reed Switch Assly

22 DH 1211 01 Magnet Assly

14

33

Remarks
150S 150F

Qty.

Description

Front Wheel Direction

Brand ID: 001MC661 (Discover 150S) Drum Brake-JZ19


Brand ID: 001MC665 (Discover 150S) Disc Brake-JZ14
Brand ID: 001MC665 (Discover 150F) Disc Brake-JZ16

N.I.

34

Plate No.: 18
Air Cleaner Complete
No.

Part No.

Qty.

Description

Remarks
150S 150F

1
1

2 KA DA06 18 Bolt Flange

JE 5810 26

Assembly Air Filter

JZ 5810 32

Element Air Filter

JZ 5810 26

Hose Breather

JZ 5810 25

Drain Tube

DG 1210 25 Clip

DS 1211 26 Pug

10
3
4

DP 1210 18 Clamp

DP 1210 48 Clamp

10 DG 1210 40 Clip

11 DJ 1013 05

Air Filter Bottom Mtg.

Air Filter Bottom Mtg.

Bolt Flange

12 LA E000 20 Bolt M6X14 Flange

8
5
6
7

35

Front Wheel Direction

Brand ID: 001MC661 (Discover 150S) Drum Brake-JZ19


Brand ID: 001MC665 (Discover 150S) Disc Brake-JZ14
Brand ID: 001MC665 (Discover 150F) Disc Brake-JZ16

36

Plate No.: 19
Silencer Assembly
No.

Part No.

Qty.

Description

Remarks
150S 150F

2
3

5
6

YJ Z140 04

Silencer Assly W/O Shields

JA 5910 40

Nut - U

JE 5910 02

Gasket Exhaust

JZ 5910 95

Shield Muffler

DH 1013 95 Truss Screw

DH 1013 01 Seal Shield Muffler

JW 5910 30 Grommet Shield

DK 1016 10 Bolt M5

39 2492 11

Plain Washer

37

Front Wheel Direction

Brand ID: 001MC661 (Discover 150S) Drum Brake-JZ19


Brand ID: 001MC665 (Discover 150S) Disc Brake-JZ14
Brand ID: 001MC665 (Discover 150F) Disc Brake-JZ16

38

Plate No.: 20
Starter Assembly
No.

Part No.

Qty.

Description

Remarks
150S 150F

JA 6214 02

Washer (Thk 0.4)

JA 6214 06

Drive Assly.

JE 6214 06

Gear Starter Clutch

JE 3516 00

Starter Motor Assly.

JE 5410 42

Bolt Flange St Motor Mtg

YJ Z140 02

Roller Starter Clutch

10

10

YJ Z140 03

Spring Starter Clutch

10

10

3
5

39

Front Wheel Direction

Brand ID: 001MC661 (Discover 150S) Drum Brake-JZ19


Brand ID: 001MC665 (Discover 150S) Disc Brake-JZ14
Brand ID: 001MC665 (Discover 150F) Disc Brake-JZ16

40

Plate No.: 21
Magneto, CDI & H.T. Coil
5

No.

7
6
16

19

11

Remarks

JE
JE
JZ
JZ
JE

3510
3510
3512
4020
5410

16
05
08
00
42

Rotor Assly With St. Clutch


Stator assly- DC
CDI
D C Regulator With Capacitor
Bolt Socket

1
1
1
1
2

1
1
1
1
2

6 JA 5410 28
7 DH 1013 80
8 JZ 3512 11
9 JZ 3512 13
10 DD 1110 12

Lock Plate
Pan Head Screw
Coil HT LH
Coil HT RH
Grommet HT coil

1
3
1
1
2

1
3
1
1
2

11
12
13
14
15

Spark Plug Cap LH


Grommet Spark Plug Cap LH
Cap Spark Plug RH
Grommet Sleeve Plug Cap RH
Grommet Spark Plug Cap RH

1
1
1
1
1

1
1
1
1
1

Bolt Flanged
Plug - Spark BOSCH :
Plug - Spark Champion
Bolt Flange
Bolt-Regulator Mtg
Washer

4
2
2
1
1
2

4
2
2
1
1
2

16

10

18

Qty.

Description

150S 150F
1
2
3
4
5

Part No.

10
20

DD 1110 48
DD 1110 11
DH 1110 15
JD 3512 06
DH 1110 13

16 KA DD06 18
17 CF 1110 19
DD 1110 18
18 KA ED06 14
19 KA Ed06 20
20 39 1309 11

14
12
13

UR4AC Or
PRZ9HC

17
15
17

41

Front Wheel Direction

Brand ID: 001MC661 (Discover 150S) Drum Brake-JZ19


Brand ID: 001MC665 (Discover 150S) Disc Brake-JZ14
Brand ID: 001MC665 (Discover 150F) Disc Brake-JZ16

42

Plate No.: 22
Seat Assembly / Seat Lock
No.

Part No.

Qty.

Description

Remarks
150S 150F

PA 1910 00 Seat Assly. Comp

PA 1612 05 Lock Assy. Seat

3 KA DD06 22 Bolt - Flanged

DS 2110 07 Damper Front

JZ 1910 10

Damper For Seat

JZ 1910 11

Damper Seat Rear

PA 1612 06 Cable Seat Lock

6
5
2

43

Front Wheel Direction

Brand ID: 001MC661 (Discover 150S) Drum Brake-JZ19


Brand ID: 001MC665 (Discover 150S) Disc Brake-JZ14
Brand ID: 001MC665 (Discover 150F) Disc Brake-JZ16

44

Plate No.: 23
Engine Mountings
No.

Part No.

Qty.

Description

Remarks
150S 150F

1
12
7
7

JZ 1134 35

Assly Eng Mtg Front LH

1A JZ 1134 36

Assly Eng Mtg Front RH

LC G000 01 Nut - Hex With Flange

LA D001 22 Bolt Flange M8 L75

4 KA DD08 14 Bolt Flanged

JA 1134 03

Flanged Bolt M10X110

39 1225 15

Nut Flanged M10 Olive

Bracket Engine Mtg Top LH

10
9

JZ 1134 11

LA D000 48 Bolt Flanged

JZ 1134 10

10 KA DD08 14 Bolt Flanged

11 LA D001 21 Bolt Flanged M8X1.25XL130

12 KC GA08 08 Hex Nut Flanged

Bracket Engine Mtg Rear Top

M8 X 1.25P X 65 L

5
2

6
5

1A
1
3
11
3

45

Front Wheel Direction

Brand ID: 001MC661 (Discover 150S) Drum Brake-JZ19


Brand ID: 001MC665 (Discover 150S) Disc Brake-JZ14
Brand ID: 001MC665 (Discover 150F) Disc Brake-JZ16

46

Plate No.: 24
Frame and Frame Fittings
No.

Part No.

Qty.

Description

Remarks
150S 150F

1
1A
2
3
4
5

JZ 1112 54
JZ 1112 31
JZ 1510 84
36 3140 05
DJ 1811 15
JZ 1510 83

Frame Assembly
Frame Assembly
Nut Steering
Kit-Brg Race+Cone
Cage Bearing - Steering
Cap Steering

6
7

DK 2010 49 Clamp Harness Wiring


36 0010 52 Grease Lithon RR3-10gm

1
-1
1
2
1

-1
1
1
2
1

1
1

1
1

Refer Page No. 120

N.I.
N.I.

1A

47

Front Wheel Direction

Brand ID: 001MC661 (Discover 150S) Drum Brake-JZ19


Brand ID: 001MC665 (Discover 150S) Disc Brake-JZ14
Brand ID: 001MC665 (Discover 150F) Disc Brake-JZ16

48

Plate No.: 25
Swing Arm / Rear Shock Absorber
No.

Part No.

Qty.

Description

Remarks
150S 150F

10
14

12
13

11
6
8

15

49

JZ 1220 50

LA C000 19 Bolt Socket M10x1.25x55

Shock absorber Mono

JZ 1220 41

Swing Arm Assy

JZ 1220 10

Spacer Swing Arm

DG 1710 18 Bearing - Needle

DG 1710 19 Seal - Oil

DK 1710 06 Sleeve For Swing Arm

JZ 1220 58

DG 1710 17 Nut

Shaft Swing Arm

10

JZ 1138 06

Cap For Swing Arm Pivot

11

JZ 1220 42

Chain Slider

12

39 0553 02

Screw - Self Tapping

13

39 0454 11

Washer - Plain

14

JZ 1220 43

Adjuster Chain - LH

15

JZ 1220 44

Adjuster Chain - RH

16

JZ 1220 12

Plate Chain Adjuster

17

39 0292 15

Nut - Hexagon : M6 X 1

16

15

10

1
2

16

17

17

Front Wheel Direction

Brand ID: 001MC661 (Discover 150S) Drum Brake-JZ19


Brand ID: 001MC665 (Discover 150S) Disc Brake-JZ14
Brand ID: 001MC665 (Discover 150F) Disc Brake-JZ16

50

Plate No.: 26
Rider Foot Rest
No.

Part No.

Qty.

Description

Remarks
150S 150F

11
2
12

14
8

3
13

4
5

16
17
15

JZ 1130 59

Assly Main Step RH

JZ 1130 36

Pin Main Step

JZ 1130 39

Spring Torsion

30 1410 31

O ring

5 KD BA08 18 Washer Plain

6 KH AA25 20 Pin Spit

JL 1130 28

Rubber Pad

39 1791 04

Bolt Flanged M6X8

JZ 1130 21

Stay RH Main Step

10

JZ 1130 56

Assly Main Step LH

11

JZ 1130 35

Rubber

12

JZ 1610 24

Damper Brake Lever

13

39 2671 04

Hexgoan Bolt

14

30 1910 38

Pin

15

39 0198 11

Washer

16

39 0808 08

Split Pin

17 DH 1611 94 Kick Stopper

18 KA DD08 14 Bolt Flange

19

39 2659 12

Spring Washer

20

JZ 1130 20

Stay LH Main Step

18

9
19
20
10

18

19
4

5 6

21 KA DD08 25 Bolt Flange

51

Front Wheel Direction

Brand ID: 001MC661 (Discover 150S) Drum Brake-JZ19


Brand ID: 001MC665 (Discover 150S) Disc Brake-JZ14
Brand ID: 001MC665 (Discover 150F) Disc Brake-JZ16

52

Plate No.: 27
Pillion Foot Rest
No.

Part No.

Qty.

Description

Remarks
150S 150F

15
11
2
10
9

8
4

5 6

7A

14
12
10

13
10A

8
15
7

JZ 1130 49

Assly Pillion Step LH

JD 1130 19

Pin Foot Step

GF 1611 43 Spring

30 1410 31

5 KD BA08 18 Washer Plain

6 KH AA25 20 Pin Cotter

O Ring

PA 1130 42 Plate Lock LH

7A PA 1130 43 Plate Lock RH

30 1012 36

Ball

JL 1130 28

Rubber Pad Step LH

10 LA C000 05 Bolt Socket

10A JZ 1130 48

Holder Step LH

11

JZ 1130 53

Assly Pillion Step RH

12

JZ 1130 52

Holder Step RH

13

JZ 1130 42

Damper Silencer

14 DJ 1612 78

Tube Silencer Mounting

15

JZ 1130 35

Rubber Pillion Footrest RH

16

36 JL00 15

Kit Hardware

53

Front Wheel Direction

Brand ID: 001MC661 (Discover 150S) Drum Brake-JZ19


Brand ID: 001MC665 (Discover 150S) Disc Brake-JZ14
Brand ID: 001MC665 (Discover 150F) Disc Brake-JZ16

54

Plate No.: 28
Mudguard - Front & Rear
No.

Part No.

Qty.

Description

Remarks
150S 150F

Fender Brace

Disc Brake

PA 1814 05 Fender Brace

JZ 1814 15

Drum Brake

59 0400 19

DS 1611 25 Guide - Cable

DJ 1610 69

Nail - Cable Guide

JZ 1814 16

Flap Front Fender

39 0242 11

Washer - Plain

Bolt Hex With Flange - M8x1.25

LB B000 06 Screw - Pan Head : M5

KC EB05 04 Nut Domed Cap

JZ 1814 42

11 LA E000 22 Bolt Flanged

12 DS 1612 24 Bolt Stepped With Flange

10 DJ 2011 73

Fender Rear RR
Grommet

10

11
12

55

Front Wheel Direction

Brand ID: 001MC661 (Discover 150S) Drum Brake-JZ19


Brand ID: 001MC665 (Discover 150S) Disc Brake-JZ14
Brand ID: 001MC665 (Discover 150F) Disc Brake-JZ16

56

Plate No.: 29
Stand Assembly
No.

Part No.

Qty.

Description

Remarks
150S 150F

3
6

1
5

PA 1132 06 Stand Center

JZ 1132 04

PA 1132 04 Damper Center Stand

JZ 1132 14

Shaft Center Stand

JZ 1132 09

Spring M-Stand With Cover

6 KH AA32 30 Pin - Cotter

DF 1611 02 Bolt For Side Stand Mtg.

JZ 1132 10

Stand Side

Spring Side Stand With Cover

9 KC HB10 12 Nut - Nyloc

2
7
9

57

Front Wheel Direction

Brand ID: 001MC661 (Discover 150S) Drum Brake-JZ19


Brand ID: 001MC665 (Discover 150S) Disc Brake-JZ14
Brand ID: 001MC665 (Discover 150F) Disc Brake-JZ16

58

Plate No.: 30
Tube / Tyre / Rim
No.

Part No.

Qty.

Description

Remarks
150S 150F

1
1

1A

Drum Brake

1A JZ 1310 37

PA 1310 48 Wheel Front 1.84X17


Wheel Front 1.84X17

Disc Brake

JF 1310 10

Tyre Front 80/100

Tubeless

DK 1510 26 Valve Tubeless Tyre

Tubeless

JZ 1312 61

Wheel Rear 2.15X17

JF 1312 11

Tyre Rear 100/90

Tubeless

59

Front Wheel Direction

Brand ID: 001MC661 (Discover 150S) Drum Brake-JZ19


Brand ID: 001MC665 (Discover 150S) Disc Brake-JZ14
Brand ID: 001MC665 (Discover 150F) Disc Brake-JZ16

60

Plate No.: 31
Front Hub (Drum Brake)
No.

14

13A

13

10
9

20

24

8
18

11

Qty.

Description

Remarks
150S 150F

Part No.

19

1
2
3
4
5

30 1510 33
KP BB63 01
30 1510 32
JB 1310 17
KA EF06 30

Oil Seal
Bearing Ball
Collar Bearing
Axle Front Wheel
Bolt

1
2
1
1
1

------

6
7
8
9
10

DS 1510 92
DS 1510 94
JZ 1318 84
DS 1510 91
DS 1510 89

Lever Brake Cam


Nut
Panel Assly Front Brake
Indicator
Cam Brake Assly.

1
1
1
1
1

------

11
12
13
13A
14
15

30 1510 69
JZ 1318 88
JB 1310 18
JB 1310 22
59 1500 03
KB BM04 08

Spring
Shoe Brake Assly
Plain Washer
Spacer + Dust Seal
U Nut (M12)
Pan Headed Screw

2
2
1
1
1
1

-------

Washer Spring
Stopper for Bushing
Bushing Speedo Gear
O Ring
Speedometer Gear Kit

1
1
1
2
1

----

16 KD DB04 08
17 30 1511 18
18 JA 1316 06
19 39 1013 21
20 36 DS 15 02

Speedo Cable

17
12

16
15

61

Front Wheel Direction

Brand ID: 001MC661 (Discover 150S) Drum Brake-JZ19


Brand ID: 001MC665 (Discover 150S) Disc Brake-JZ14
Brand ID: 001MC665 (Discover 150F) Disc Brake-JZ16

62

Plate No.: 32
Front Hub (Disc brake)
No.

Part No.

Qty.

Description

Remarks
150S 150F

1
7
6

10
15

14
5

KP BB63 01 Bearing - Ball 6301 RS1/C3

DE 1510 06 Spacer Assembly

30 1510 33

DE 1510 12 Plate - Drive For

DE 1510 08 Seal - Oil

JZ 1318 17

Disc Brake - 240 Mm

JD 1318 11

Special Bolt M-8

JN 1310 03

Spacer

JZ 1316 01

Case Meter Assy - Gear

--

JZ 4024 13

Case Meter + Sensor

--

10 JB 1310 17

Axle Front

11 JB 1310 18

Plain Washer

12

59 1500 03

U Nut M12

13 JN 1812 06

Cover Disc

14 JN 1812 11

Clip Nut - M6

Seal - Oil

(12X37X12)

Speedometer Gear

Disc Cover Mtg.

15 LB U000 04 Step Bolt - M5x12L- 4.8

Disc Cover Mtg.

16 LB U000 06 Screw Truss- M6

Disc Cover Mtg.

16
13
4

9
11
12

63

Front Wheel Direction

Brand ID: 001MC661 (Discover 150S) Drum Brake-JZ19


Brand ID: 001MC665 (Discover 150S) Disc Brake-JZ14
Brand ID: 001MC665 (Discover 150F) Disc Brake-JZ16

64

Plate No.: 33
Front Master Cylinder (Disc brake)
No.

Part No.

Qty.

Description

Remarks
150S 150F

5
USE
G: T3-4
IN
M
RN DO RO
WA NLY ID F ER
O FLU
IN
TA
E
ON AP
AK
BR D C R C ING
V
ALE FILLE MO
SE N
E
A
A
ER
CLE FOR
BE

6
4

DJ 1910 06

DE 1910 31 Bolt Front Lever

Lever Front Brake

DE 1910 32 Nut

DE 1910 35 Oil Window Kit

DE 1910 30 Screw

DE 1910 29 Cover - Reservoir

DE 1910 28 Diaphragm

DE 1510 15 Master Cylinder with lever

DE 2010 16 Switch

10 DE 1910 10 Washer - Copper

11 DE 1910 10 Bolt - Banjo

12 JN 1318 00

13 DE 1910 11 Bolt Flanged

14 36 DJ40 48

Complete

10
10
11
7

14
13

12
9

13

Hose Assembly
Kit Major Master Cyl with Grease

15 36 DK00 70 Kit Minor Master Cyl with Grease

16 DE 1910 33 Clamp - Holder : RH

16

10
10
11

65

Front Wheel Direction

Brand ID: 001MC661 (Discover 150S) Drum Brake-JZ19


Brand ID: 001MC665 (Discover 150S) Disc Brake-JZ14
Brand ID: 001MC665 (Discover 150F) Disc Brake-JZ16

66

Plate No.: 34
Front Caliper Assembly (Disc brake)
No.

Part No.

Qty.

Description

Remarks
150S 150F

2
3

JD 1318 13

Caliper Assy Brake Front

DJ 1510 69

Screw Bleeder

DJ 1510 70

Bleeder Cap

JL 1318 07

Boot

DJ 1510 68

Spring

JW 1318 07 Brake Pad Set

36 DK00 67 Kit Caliper Minor with Grease

36 DK00 68 Kit Caliper Major with Grease

PISTON SEAL
DUST SEAL
BLEEDER CAP
PROTECTION BOOT
INSULATOR
CALIPER PISTON
BLEEDER SCREW
PAD SPRING

67

Front Wheel Direction

Brand ID: 001MC661 (Discover 150S) Drum Brake-JZ19


Brand ID: 001MC665 (Discover 150S) Disc Brake-JZ14
Brand ID: 001MC665 (Discover 150F) Disc Brake-JZ16

68

Plate No.: 35
Rear Hub
1

No.

Part No.

Qty.

Description

Remarks
150S 150F

5
2

1
2
3
4
5

14

24

13

6
7
8

19

20
10
17
16

15
22
12

18

23

24

11

26
25

69

JD 1410 03
36 JZ01 31
KP BB62 02
KP BB63 02
30 1510 75

Drive Chain Lock


Kit Chain Sprocket
Bearing ball C3 Clearance
Bearing ball C3 Clearance
Collar-Bearing

1
1
1
1
1

1
1
1
1
1

6 DK 1510 94
7 DS 1510 68
8 39 2240 20
9 JZ 1318 13
10 DS 1510 73

Coupling Rubber
Coupling
Ball Bearing
Panel Rear Brake
Stud

1
1
1
1
4

1
1
1
1
4

11 JZ 1312 45
12 LC B000 05
13 JZ 1318 88
14 30 1510 69
15 DS 1510 96

Axle Rear
Nut U Flange
Shoe Brake Assly
Spring
Cam Brake Assly.

1
4
2
2
1

1
4
2
2
1

16 30 1510 38 O Ring
17 DS 1510 90 Wear Indicator
18 JZ 1318 03 Lever Cam Brake
19 KA EF06 30 Hex Bolt with Flange
20 DS 1510 94 Flange Nut

1
1
1
1
1

1
1
1
1
1

21 39 0801 15
22 39 2567 11
23 DH 1710 19
24 JZ 1312 44
25 DX 1510 22

1
1
1
1
1

1
1
1
1
1

1
1
1

1
1
1

Hex Nut M20


Washer Plain
Nut - U M12
Collar Assy
Collar

26 JF 1312 12 Sleeve
27 LD B000 01 Plain Washer Dia 32
28 39 08011 5 Nut Hex M20X1

Front Wheel Direction

Brand ID: 001MC661 (Discover 150S) Drum Brake-JZ19


Brand ID: 001MC665 (Discover 150S) Disc Brake-JZ14
Brand ID: 001MC665 (Discover 150F) Disc Brake-JZ16

Refer Page No. 115

70

Plate No.: 36
Rear Brake Pedal
1

No.

Part No.

Qty.

Description

Remarks
150S 150F

12

13

10
7

11
21

6
9
17

19

JZ 1610 09

Assly Brake Pedal

JZ 1610 19

Pad Brake Pedal

JZ 1610 11

Shaft Assly Brake Lever

JD 1610 02

Spring Brake Pedal

JD 1610 06

Sleeve Brake Return Spring

JZ 1318 10

Brake Rod

JZ 1318 75

Pin Brake Rod

10

39 0198 11

Washer - Plain

11 KH AA20 15 Pin - Split

12

13 JM 1910 14 Spring Brake Switch

15 DS 1510 25 Rod - Torque

16

30 1510 96

Bolt - Hexagon

17

39 0789 12

Washer - Spring

18

39 1540 11

Washer - Plain

19

39 0694 15

Nut - Hexagon Lock

20 DH 1510 29 Bolt - Step :- Torque Rod

21 36 DK00 17 Kit Hardware Br Rod

22

31 2010 79

Rear Brake Switch

8
22

17

19
22

15

39 0807 08

Pin - Split

M8 X 1.25
Refer Page No. 120

18
20
16

71

Front Wheel Direction

Brand ID: 001MC661 (Discover 150S) Drum Brake-JZ19


Brand ID: 001MC665 (Discover 150S) Disc Brake-JZ14
Brand ID: 001MC665 (Discover 150F) Disc Brake-JZ16

72

Plate No.: 37
Handle Bar Assly
No.

Part No.

1
1A
2
3
4
5

11
25

Control Switch RH
Control Switch RH
Handle Bar
Bolt - Flanged
Holder Handle Upper
Control Switch LH
Control Switch LH

1
-1
4
1
1

1
1
4
1
-1

JZ 1610 30
PA 1510 12
7 DJ 1910 83
8 DS 1910 52
9 JZ 1510 64
10 JZ 4014 03
PA 4014 10

Lever & Support Holder LH


Lever & Support Holder LH
Lever Grip Left
Lever Boot LH For
Hand Grip LH
Clutch Switch
Clutch Switch

1
-1
1
1
1
--

1
1
1
1
-1

11
12
13A
13B
14
15

Mirror LH
Mirror RH
Holder Handle Lower LH
Holder Handle Lower RH
Damper Handle Upper
Damper Handle Lower

1
1
1
1
2
2

1
1
1
1
2
2

2
1
2
1
2

2
1
2
1
2

4
5
2

6
13B
10

22

13A

21

14
16
27
28

17

24

26

15
18
20

JZ
JZ
JZ
JZ
JZ
JZ

2316
2316
1810
1810
1510
1510

00
01
17
16
78
79

16 DS 1810 07 Washer Handle Upper


17 JZ 1510 45 Holder Fork Upper
18 DS 1810 10 Washer Handle Lower
19 DJ 2011 08 Front Brake Switch Cable
20 39 2249 15 Nut

23

73

PA 4014 05
PA 4014 07
JZ 1510 70
39 1074 04
JZ 1810 18
JB 4014 00
JZ 4014 10

Remarks
150S 150F

12

Qty.

Description

Front Wheel Direction

Brand ID: 001MC661 (Discover 150S) Drum Brake-JZ19


Brand ID: 001MC665 (Discover 150S) Disc Brake-JZ14
Brand ID: 001MC665 (Discover 150F) Disc Brake-JZ16

N.I.

74

Plate No.: 37
Handle Bar Assly
No.

Part No.

Qty.

Description

Remarks
150S 150F

12

21
22
23
24
25

11
25

3
4
5
2

PA 1510 24
PA 1510 23
39 1912 04
PA 4022 04
DX 1910 09

Hand Grip RH
Pipe Throttle
Bolt Flange
Band
Lever Grip RH

1
1
2
2
1

1
1
2
2

DJ 1910 06

Lever Grip RH

--

26 YP A130 14 Lock Set

27

JZ 1510 69

Handle Bar Weight

28 LA C000 31 Bolt Socket Head M6X40

Refer page no. 117

8
7

13B
10

22

13A

21

14
16
27
28

17

24

26

15
18
20

23

75

Front Wheel Direction

Brand ID: 001MC661 (Discover 150S) Drum Brake-JZ19


Brand ID: 001MC665 (Discover 150S) Disc Brake-JZ14
Brand ID: 001MC665 (Discover 150F) Disc Brake-JZ16

76

Plate No.: 38
Front Fork
No.

Part No.

Qty.

Description

Remarks
150S 150F

1
1

16

Assly Front Fork


Assly Front Fork
Assly Front Fork
Tube Outer LH
Tube Outer LH
Tube Outer LH
Tube Outer RH
Bolt Socket Head
Gasket

1
1
-1
1
1
1
2
2

--1

1
2
2

6 DD 1810 32
6A DL 1810 80
PF 1210 73
7 JW 1510 23
36 JZ00 40
8 JA 1510 13
JZ 1210 46
9 PA 1210 17
10 30 1810 29

Seal Dust
Seal Oil
Seal Oil
Cylinder Complete Fork -Drum
Cylinder Complete Fork -Disc
Fork Pipe Spinning -Drum Brake
Fork Pipe Spinning -Disc Brake
Spring Main
'O' Ring

2
2
2
2
2
2
2
2
2

2
2
2

11 DS 1810 12
12 59 0400 06
13 JZ 1210 15
JZ 1210 38
14 39 0789 12
15 39 1181 01

Bolt Fork
Hex Bolt
Assembly Under Bracket
Assembly Under Bracket
Washer Spring
Bolt Hexagon Head M8X40

2
2
1
-2
2

2
2
1
1
2
2

12
17

11
7

10

23

6A

24

4
5

19
20

19
18

2/3

PA 1210 12
JZ 1210 43
JZ 1210 18
PA 1210 15
JZ 1210 20
PA 1210 16
JZ 1210 22
KA CF08 30
30 1810 26

Drum Brake
Disc Brake
Drum Brake
Disc Brake
Drum Brake
Disc Brake

Drum Brake
Disc Brake
Refer page no. 117
Refer page no. 117

5
4

13
15

14

22
21

16 DS 1810 15 Cap Nut Fork


77

Front Wheel Direction

Brand ID: 001MC661 (Discover 150S) Drum Brake-JZ19


Brand ID: 001MC665 (Discover 150S) Disc Brake-JZ14
Brand ID: 001MC665 (Discover 150F) Disc Brake-JZ16

78

Plate No.: 38
Front Fork
No.

Part No.

Qty.

Description

Remarks
150S 150F

16
12
17
11

10

23

6A

24

17

JZ 1510 81

Washer Head Pipe Bottom

18

JZ 1510 91

Seal Dust

19 JK 1210 07

Guide Bush

20 JK 1210 09

Washer Guide Bush

21

Clamp Hose

22 KA DD06 30 Bolt Flanged

JZ 1210 42

23 JW 1510 29 Spacer Tube

Disc Brake

24 DM 1810 10 Washer

Disc Brake

19
20

19
18

2/3

5
4

13
15

14

22
21

79

Front Wheel Direction

Brand ID: 001MC661 (Discover 150S) Drum Brake-JZ19


Brand ID: 001MC665 (Discover 150S) Disc Brake-JZ14
Brand ID: 001MC665 (Discover 150F) Disc Brake-JZ16

80

Plate No.: 39
Petrol Tank, Cap Tank and Gauge Fuel
No.

17

16
12
8

10
13

JZ 1710 04

Cap Fuel Tank

39 2179 24

Washer

30 1410 31

Ring - O

AP 1012 55 Screw Pan Cross - M5

39 2758 21

6 KC GA05 05 Nut - Flange :- M5

Gauge Fuel Tank

7B JZ 4026 02

Gauge Fuel Tank

--

JZ 1710 17

Tape Seat

JD 1110 52

Grommet Tank mtg

10

JZ 1718 07

Fuel Tap

11

JZ 1718 29

Pipe Fuel

12

39 0740 11

Washer (Non-Metallic)

JZ 4026 00

Ring - O I.D. 40 X 5

13 DD 1412 27 Bolt - Flanged


5

14

15

14 DS 1410 12 Grommet Side Cover

15 DK 1410 41 Pipe Clip

16

30 1410 39

Packing

17 DZ 1410 75 4 Hole Washer

7A
6

Remarks
150S 150F

3
2

11

Qty.

Description

81

Part No.

7B

Front Wheel Direction

Brand ID: 001MC661 (Discover 150S) Drum Brake-JZ19


Brand ID: 001MC665 (Discover 150S) Disc Brake-JZ14
Brand ID: 001MC665 (Discover 150F) Disc Brake-JZ16

82

Plate No.: 40
Fittings - Petrol Tank Cover, Side Covers & Cover Seat
No.

Part No.

Qty.

Description

Remarks
150S 150F

2
4

KA ED08 20 Bolt Flange

39 2424 11

Plain Washer

JD 1110 52

Grommet Tank Mtg

DJ 1410 08

Damper - Front

DS 1410 12 Grommet- Side Cover: Fr

JZ 1813 22

Grommet Side / C Rear

6A DU 1611 02 Damper For Lock

5
6A
8

DG 1611 21 Screw

39 1789 24

Washer - Nylon

DJ 1612 29

Clip Nut M5

10

JL 1812 19

Grommet -1 Seat Cowl

11 KA ED06 12 Bolt M6 X 12

12

Plain Washer

13 LB U000 07 Screw Truss

14 DH 1612 31 Lock With Key Side Cover

39 0722 11

14
10

9
13
11

83

12

Front Wheel Direction

Brand ID: 001MC661 (Discover 150S) Drum Brake-JZ19


Brand ID: 001MC665 (Discover 150S) Disc Brake-JZ14
Brand ID: 001MC665 (Discover 150F) Disc Brake-JZ16

84

Plate No.: 41
Meter Assembly - 150 S
No.

Part No.

Qty.

Description

Remarks
150S 150F

2
1

3
4
5

10

17

11

12

13

7
18
19

14

1
2
3
4
5

PA 1812 26
39 1552 04
39 0711 11
JC 1410 15
JC 1410 16

Assembly Speedo Flap


Bolt Flange
Washer Plain Grommet Tank Cover
Collar Tank Cover

1
3
3
3
3

------

6
7
8

22
38
24
01
25
02
26
03

Speedometer Assembly
Grommet Dashboard
Speedo & Trip with dial
SPD MTR With Dail-JCPPL
Gauge fuel assly with dial
Fuel Gauge with Dail-JCPPL
Cover Top Assly - Minda
SPD MTR TopCover-JCPPL

1
3
1
1
1
1
1
1

---------

11 PA 4024 31
YJ Z080 04
12 YJ Z080 08
13 PA 4024 28
YJ Z080 06
14 YJ Z080 09
YJ Z080 07
15 CM 2010 54
PA 4024 32
PA 4024 32
CM 2010 54

SPD MTR Harness-Minda


SPD MTR Harness-JCPPL
Sealing Ring Meter-Minda
Sealing Ring Top Cover
Sealing Ring Top Cover
SPD MTR Back Cover-Minda
SPD MTR Back Cover-JCPPL
Lamp 12V,2W
Lamp B Logo
Lamp 12V 2W
Lamp Speedo & Fuel meter

1
1
1
1
1
1
1
6
1
5
2

------------

16 PA 4024 27
YJ Z080 11
17 PA 4024 29
YJ Z080 10
18 LD B000 07
19 39 0291 15

Housing-Minda
Housing-JCPPL
Knob Trip Grommet-Minda
Knob Trip Grommet-JCPPL
Washer Plain
Nut Hexagon

1
1
1
1
3
3

-----

PA 4024
JG 1812
PA 4024
YJ Z080
9 PA 4024
YJ Z080
10 PA 4024
YJ Z080

15
Lamp

16

85

Front Wheel Direction

Brand ID: 001MC661 (Discover 150S) Drum Brake-JZ19


Brand ID: 001MC665 (Discover 150S) Disc Brake-JZ14
Brand ID: 001MC665 (Discover 150F) Disc Brake-JZ16

86

Plate No.: 41A


Speedo Meter & Speedo Flap - 150 F
No.

Part No.

Qty.

Description

Remarks
150S 150F

PA 4024 36 Speedometer Assly

JG 1812 38 Grommet Dash Board

LD B000 07 Washer

4 KC GA05 04 Hexagon Nut

JZ 1813 61

Assembly Speedo Flap

JZ 1813 23

Beading Speedo Flap

7 KB UC05 14 Screw Truss

6
1

2
3
4

87

1
2

39 1765 11

Washer Plain

JZ 1812 73

Fairing Mounting Structure

Front Wheel Direction

Brand ID: 001MC661 (Discover 150S) Drum Brake-JZ19


Brand ID: 001MC665 (Discover 150S) Disc Brake-JZ14
Brand ID: 001MC665 (Discover 150F) Disc Brake-JZ16

88

Plate No.: 42
Cables
No.

Part No.

Qty.

Description

Remarks
150S 150F

JZ 1612 10

Cable Speedometer

JZ 4024 13

Cable Speedometer with Case

--

JZ 1612 07

Cable Accelerator

JZ 1612 08

Cable Clutch

JZ 1612 23

Cable Clutch

--

DS 1910 54 Brake Cable

N.I.

89

Front Wheel Direction

Brand ID: 001MC661 (Discover 150S) Drum Brake-JZ19


Brand ID: 001MC665 (Discover 150S) Disc Brake-JZ14
Brand ID: 001MC665 (Discover 150F) Disc Brake-JZ16

90

Plate No.: 43
Chain Case
No.

Part No.

Qty.

Description

Remarks
150S 150F

36 JZ01 10

Kit Chain Case

15 1610 69

Rubber Cap

DH 1612 83 Bolt

JZ 1813 38

Beading Chain Case

Refer Page No. 115

4
3

91

Front Wheel Direction

Brand ID: 001MC661 (Discover 150S) Drum Brake-JZ19


Brand ID: 001MC665 (Discover 150S) Disc Brake-JZ14
Brand ID: 001MC665 (Discover 150F) Disc Brake-JZ16

92

Plate No.: 44
Head Lamp & Fairing - 150 S
No.

Part No.

Qty.

Description

Remarks
150S 150F

7
8
9

1 KD BB05 12 Washer - Plain


2 KB UC05 16 Screw
3 PA 1812 27 Fairing Mounting Structure
4 JZ 4010 43 Assembly Headlamp W/O Bulb
5 39 1778 02 Screw - Tapping : 4 X 14

9
8
1
1
1

------

6 DJ 1612 29 Clip Nut


7 KB UE05 20 Screw
8 PA 1812 46 Nut Well - M5X0.8
9 39 2141 24 Washer
10 JZ 1812 37 Windshield

6
2
2
2
1

------

11 PA 1510 05
12 LA D000 09
13 JZ 4010 29
14 CL 2010 23
15 39 0962 15

1
4
1
1
2

------

16 KD AA04 08 Washer Plain Small


17 KB UB05 12 Screw
18 39 1765 11 Washer
19 KA DF06 14 Bolt

1
1
4
4

-----

20
22
23
24
25
26

2
4
1
1
4
4

-------

10
6
4
1
20

(Non Metallic Washer)

3
22

16

1
17

N.I.

14
11

18

19
2

15

12

23 / 24
26
25

93

Assembly Lamp Shade


Bolt - Flange M8 X41L
Wiring Harness Head Lamp
Bulb (12V HS1 35/35W)
Nut M8

Front Wheel Direction

36 JZ01 01
JZ 1810 04
PA 1822 00
PA 1822 01
PA 1812 93
PA 1812 92

Kit Fairing Mtg


Foam Strip
Damper Rubber RH
Damper Rubber LH
Collar
Grommet

Brand ID: 001MC661 (Discover 150S) Drum Brake-JZ19


Brand ID: 001MC665 (Discover 150S) Disc Brake-JZ14
Brand ID: 001MC665 (Discover 150F) Disc Brake-JZ16

94

Plate No.: 45
Head Lamp & Mounting - 150 F
No.

Part No.

Qty.

Description

Remarks
150S 150F

15
16
19

22\23

28

17

21

18
20

7
1

5
6

14

15

27
10

11

26

12
25

JZ 4010 43
JZ 4010 29
CL 2010 23
JZ 1812 76
JG 1812 45

Headlamp W/O Bulb


Wiring Harness Head Lamp
Bulb (12V HS1 35/35W)
Bracket Head Lamp Mtg Upper
Grommet

------

1
1
1
1
2

6
7
8
9
10

LB R000 02
PA 1813 15
LB U000 20
JZ 1812 77
KB UCO5 14

Screw Self Tapping


Flap for Head Lamp
Screw Truss
Bracket Head Lamp Mtg Lower
Screw Truss

------

1
1
2
1
4

11 39 1765 11
12 JZ 1812 73
13 JG 1812 38
14 LA D000 46
15 JG 1812 43

Washer
Fairing Structure
Grommet Dashboard
Bolt Pivot Mask Carrier
Securing Clip

------

4
1
3
2
2

16 39 2141 24
17 PA 1813 13
18 JL 1812 45
19 39 1501 11
20 JG 1812 36

Washer
Sleeve
Grommet
Washer Plain
Well Nut

------

4
1
2
2
2

21 JZ 1813 26
22 JZ 1813 24
23 JZ 1813 25
24 KA DF08 40
25 KC GB08 08

Well Nut
Collar LH Visor LH
Collar LH Visor RH
Bolt Flanged
Nut Flanged

------

2
1
1
2
2

----

2
2
1

26 JZ 1813 45 Damper Rubber


27 PA 1813 01 Damper Fairing
28 JZ 1813 60 Wind Shield

24

95

1
2
3
4
5

Front Wheel Direction

Brand ID: 001MC661 (Discover 150S) Drum Brake-JZ19


Brand ID: 001MC665 (Discover 150S) Disc Brake-JZ14
Brand ID: 001MC665 (Discover 150F) Disc Brake-JZ16

N.I.

96

Plate No.: 45A


Fairing & Mounting - 150 F
No.

Part No.

1
2
3
4
5

2
1
5

4
3
6

17
9
19
15

18
13

14

22
20

15
10
21

Remarks
150S 150F

23

12

Qty.

Description

11

JZ
JZ
LB
LD
DJ

1812 93
1812 94
R000 02
B000 07
1612 29

Cowling Mtg Bracket LH


Cowling Mtg Bracket RH
Self Tapping Screw
Washer Plain
Clip Nut

--

1
1
14
14
12

6 JZ
7 JZ
8 JZ
9 JL
10 KB

1813 46
1812 81
1812 82
1812 45
UC05 14

Damper Fairing
Fairing Rear LH - HF
Fairing Rear RH - HF
Grommet
Screw Truss-M5X0.8

2
1
1
4
4

11 39 1765 11 Washer - Plain


12 KA DF05 20 Bolt Flanged
13 JZ 1812 83 Bezel HF
14 LB U000 19 Screw Truss Stepped
15 39 1224 11 Washer Plain

4
2
1
2
4

16
17
18
19
20

2
2
2
2
2

2
2
5

KB
JZ
LB
KA
LB

UC05 25
1813 54
U000 25
DF05 25
U000 18

Screw Truss
Sleeve Fairing Mtg Bottom
Screw Truss Taper
Bolt Flanged
Screw Truss

21 JZ 1812 75 Bracket Fairing Lower Mtg - HF


22 KA Df06 12 Bolt Flanged M6
23 JZ 1813 55 Foam Strip 70x10x5

97

Front Wheel Direction

Brand ID: 001MC661 (Discover 150S) Drum Brake-JZ19


Brand ID: 001MC665 (Discover 150S) Disc Brake-JZ14
Brand ID: 001MC665 (Discover 150F) Disc Brake-JZ16

98

Plate No.: 46
Indicator Light Assembly
No.

Part No.

Qty.

Description

Remarks
150S 150F

JZ 4010 38

GH 2010 12 Lamp 12V-10W

Indicator Fr RH / RR LH

LC A000 05 Nut Hex M10X1.25

JZ 4010 39

5 KC GD10 10 Nut - Hex Flanged

JZ 1812 60

Bracket Blinker Mtg LH

--

JZ 1812 61

Bracket Blinker Mtg RH

Indicator Fr LH / RR RH

7
4
6

2
5

99

Front Wheel Direction

Brand ID: 001MC661 (Discover 150S) Drum Brake-JZ19


Brand ID: 001MC665 (Discover 150S) Disc Brake-JZ14
Brand ID: 001MC665 (Discover 150F) Disc Brake-JZ16

100

Plate No.: 47
Tail Lamp Assly / Front Number Plate
1

No.

Part No.

Qty.

Description

Remarks
150S 150F

2
3

1
2
3
4
5A
5B

39 0044 01
KD BA05 12
JU 2328 00
JZ 2328 14
JZ 1812 99
JZ 1812 84

Screw Round Head


Washer Plain
Front Number Plate
Foam
Bracket Number Plate Front
Bracket Number Plate Front

2
2
1
2
1

2
2
1
2

6
7
8
8A
8B
9
10

KA DF08 12
39 1907 01
PA 4010 09
JZ 4010 46
JZ 4010 30
DJ 1612 29
DD 2010 02

Bolt
Screw M5
Tail Lamp W/O Bulb
Bulb Holder with cable
Tail Lamp Assly
Clip Nut M5
Reflector - Reflex

2
4
1
1

4
1

2
4
--1
4
1

11 39 2484 15 Nut - Flange : M5


12 JD 4010 07 Rear Number Plate Lamp
13 JZ 4010 42 Spacer Illumination Lamp
14 KB UA05 45 Screw Truss
15 39 2124 15 Nut - Hexagon With Flange

1
1
1
2
2

1
1
1
2
2

16 39 2476 04
17 DJ 1610 72
18 DP 1611 45
19 JZ 2328 05
20 20 2010 29

2
1

2
1

1
1

5A

6
8A
7
20

5B

8B
10

12

13

N.I.

11
17

14

16
15
18
19

101

Front Wheel Direction

Bolt - Hexagon Head


Bracket-Rear Number Plate
Plate -No.:RR1
Foam Rear Number Plate
Bulb 21/5W

Brand ID: 001MC661 (Discover 150S) Drum Brake-JZ19


Brand ID: 001MC665 (Discover 150S) Disc Brake-JZ14
Brand ID: 001MC665 (Discover 150F) Disc Brake-JZ16

102

Plate No.: 48
Electrical Equipments
No.

Part No.

Qty.

Description

Remarks
150S 150F

16

2
7

PA 4016 00 Horn

39 1970 15

DS 2010 81 Battery MF 5Ah

DT 4020 06 Light Control Module

JN 3516 04

Hex Nut Flanged

Starter Relay-with Grommet

Not supplied in spare

1
4

17

JK 4022 05

Cable Assy St Relay-Motor

JV 4022 05

Cable Assy Battery-Earth

JZ 4022 39

Harness Wiring

JZ 4022 04

Harness Wiring

--

30 2010 64

Band

9A 30 1910 48

Band

10

Clip Positive Lock

11

10

60 1114 17

15

11 DJ 2012 19

Fuse Box Assly.

12

JZ 4018 09

Foam Battery

13

JZ 4018 03

Case Battery

14 DS 1612 24 Bolt Stepped Flanged

15

JZ 4018 04

Band Battery

16

JZ 1138 08

Bracket St Relay Mtg

17 KA ED06 12 Bolt Flanged Small


3

12

103

Includes Foam

13

14

Front Wheel Direction

Brand ID: 001MC661 (Discover 150S) Drum Brake-JZ19


Brand ID: 001MC665 (Discover 150S) Disc Brake-JZ14
Brand ID: 001MC665 (Discover 150F) Disc Brake-JZ16

104

Plate No.: 49
Tool Kit
No.

Part No.

Qty.

Description

Remarks
150S 150F

DJ 2210 19

DK 2210 24 Band

Tool Kit

DP 2210 11 Band Tool Kit

Not Serviceable in Spare

105

Front Wheel Direction

Brand ID: 001MC661 (Discover 150S) Drum Brake-JZ19


Brand ID: 001MC665 (Discover 150S) Disc Brake-JZ14
Brand ID: 001MC665 (Discover 150F) Disc Brake-JZ16

106

Plate No.: 50
Accessories / Grab Handle
No.

Part No.

Qty.

Description

Remarks
150S 150F

10
11
2

JZ 2312 25

KA DF08 14 Bolt Flange

Leg Guard

3 KC GA08 08 Flange Hex Nut M8

4 KA DD08 85 Bolt Flange M8

6 KA DB08 45 Bolt Flange

PA 2312 02 Guard Saree

39 0296 15

Hexagon Nut

KA DF10 50 Bolt

KA Cb10 40 Bolt Socket

10

JZ 2314 14

Grab Handle

11 KA CA08 20 Bolt-Socket
6

8
7
5

107

Front Wheel Direction

Brand ID: 001MC661 (Discover 150S) Drum Brake-JZ19


Brand ID: 001MC665 (Discover 150S) Disc Brake-JZ14
Brand ID: 001MC665 (Discover 150F) Disc Brake-JZ16

108

Plate No.: 51
Painted Parts and Decals - 150 S
No.

Part No.

Qty.

Description

Remarks
150S 150F

52
52
52
52

56 JZ05 X3
56 Jz05 6N
56 JZ05 6P
56 PA05 6C

Front
Front
Front
Front

52
52
52
52

JZ05
JZ05
JZ05
JZ05

96
97
98
99

Cowling
Cowling
Cowling
Cowling

52
52
52
52

JZ05
JZ05
JZ05
JZ05

92
93
94
95

S
S
S
S

52
52
52
52

JZ06
JZ06
JZ06
JZ06

08
09
10
11

Assly
Assly
Assly
Assly

Side
Side
Side
Side

Cover
Cover
Cover
Cover

LH
LH
LH
LH

52
52
52
52

JZ06
JZ06
JZ06
JZ06

12
13
14
15

Assly
Assly
Assly
Assly

Side
Side
Side
Side

Cover
Cover
Cover
Cover

RH
RH
RH
RH

4
2

JZ06
JZ06
JZ06
JZ06

24
25
26
27

Fuel
Fuel
Fuel
Fuel

Tank
Tank
Tank
Tank

E. Black With Red Dcl


Dark Blue With Bl Dcl
D.B.Green With Gr Dcl
W Red With Red Dcl

1
1
1
1

-----

1
1
1
1

1
1
1
1

Ebony Black With Red


Dark Blue With Blue
D.B.Green With Green
Wine Red With Red

1
1
1
1

---

Ebony Black With Red


Dark Blue With Blue Dcl
D.B.Green With Green D
Wine Red With Red Dec

1
1
1
1

E.Black
Dark Blue
D.B.Green
Wine Red

1
1
1
1

1
1
1
1

E.Black
Dark Blue
D.B.Green
Wine Red

1
1
1
1

1
1
1
1

Fender
Fender
Fender
Fender

Eb Blk
Blue
Green
Wine Red

13

109

10

11

12

Cowl
Cowl
Cowl
Cowl

Brand ID: 001MC661 (Discover 150S) Drum Brake-JZ19


Brand ID: 001MC665 (Discover 150S) Disc Brake-JZ14
Brand ID: 001MC665 (Discover 150F) Disc Brake-JZ16

110

Plate No.: 51
Painted Parts and Decals - 150 S
No.

Part No.

Qty.

Description

Remarks
150S 150F

36
36
36
36

JZ01
JZ01
JZ01
JZ01

23
25
27
29

Kit
Kit
Kit
Kit

Fairing
Fairing
Fairing
Fairing

Dcl Bl-Red
Dcl Blue-Blue
Dcl Gr-Green
Dcl-Red-Red

1
1
1
1

-----

JZ
JZ
JZ
JZ

2332
2332
2332
2332

25
39
51
63

Kit
Kit
Kit
Kit

Tank
Tank
Tank
Tank

Decal Bl- Red


Decal Blue Blue
Decal Gr-Green
Decal-Red-Red

1
1
1
1

-----

JZ 2331 77

Fairing Dcl B logo

10

36 JZ01
36 JZ01
36 JZ01
36 JZ01

Kit
Kit
Kit
Kit

1
1
1
1

1
1
1
1

11

36 JZ01 34

S Cowl Upper Crome

--

12 PA 2332 26
JZ 2333 28
JZ 2333 29
JZ 2333 26
JZ 2333 27

Side
Side
Side
Side
Side

2
2
2
2
2

2
2
2
2
2

13

Tank 3D Decal

4
2

13

111

10

11

12

24
26
28
30

JZ 2332 75

S
S
S
S

Cowl
Cowl
Cowl
Cowl

Cover
Cover
Cover
Cover
Cover

Dcl-Bl-Red
Dcl-Blue-Blue
Dcl-Gr-Green
Dcl-Red-Red

4
4
4
4
4

Valve
Valve
Valve
Valve
Valve

Dcl
Dcl
Dcl
Dcl
Dcl

Green
Red
Black
Blue

Brand ID: 001MC661 (Discover 150S) Drum Brake-JZ19


Brand ID: 001MC665 (Discover 150S) Disc Brake-JZ14
Brand ID: 001MC665 (Discover 150F) Disc Brake-JZ16

112

Plate No.: 51A


Painted Parts and Decals - 150 F (Exclusive)
No.

Part No.

Qty.

Description

Remarks
150S 150F

52
52
52
52

JZ06
JZ06
JZ06
JZ06

40
41
42
43

Fairing
Fairing
Fairing
Fairing

52
52
52
52

JZ06
JZ06
JZ06
JZ06

48
49
50
51

Fuel
Fuel
Fuel
Fuel

52
52
52
52

JZ06
JZ06
JZ06
JZ06

29
30
31
32

S
S
S
S

36
36
36
36

JZ01
JZ01
JZ01
JZ01

35
36
37
38

Fairing
Fairing
Fairing
Fairing

JZ
JZ
JZ
JZ

2333
2333
2333
2333

00
08
14
20

Decal
Decal
Decal
Decal

Ebony Black With Red


Dark Blue With Blue
D.B.Green With Green
Wine Red With Red

-----

1
1
1
1

-----

1
1
1
1

Ebony Black With Red


Dark Blue With Blue Dcl
D.B.Green With Green D
Wine Red With Red Dec

-----

1
1
1
1

Dcl
Dcl
Dcl
Dcl

-----

1
1
1
1

-----

1
1
1
1

--

Tank
Tank
Tank
Tank

Cowl
Cowl
Cowl
Cowl

E. Black With Red Dcl


Dark Blue With Bl Dcl
D.B.Green With Gr Dcl
W Red With Red Dcl

Black-red-F
Blue-blue-F
Gr-green-F
W Red-red-F

113

36JZ0139

Kit Tank
Tank Kit
Tank Kit
Tank Kit

Black Red
Blue
Green
Red

Kit Dcl S Cowl Upper Crome-F

Brand ID: 001MC661 (Discover 150S) Drum Brake-JZ19


Brand ID: 001MC665 (Discover 150S) Disc Brake-JZ14
Brand ID: 001MC665 (Discover 150F) Disc Brake-JZ16

114

Kit List

Kit List

Kit
Sr
No Part No.

Kit Description

1. 36JZ0110
2. 36JZ0111

Consisting of Following Parts


Part No.

Description

Kit Chain Case-106A

JZ181300
JZ181301

Assembly Chain Case Upper


Assembly Chain Case Lower

1
1

Kit Assly Cyl Head-D106A

JE511103
39128321
39262921
39166005

Cylinder Head Machined


Ring - O
O-Ring
Stud - M8

1
1
1
2

Qty/Kit

3. 36JZ0114

Kit Block Piston

JE521010
JE521206

Cylinder Block D102A


Assembly Piston P145 Ug

1
1

4. 36JZ0121

Kit Friction Plate

JG551448
JG551455

Friction Disk A
Disc C-Clutch Friction

3
2

5. 36JZ0122

Kit Guide Cam Chain-D106A

JE521025
JE541037

Guide Tight Side Silent Chain


Guide Slack Side Silent Chain

1
1

6. 36JZ0131

Chain Sprocket Kit

DJ151086
JZ551004
PA141001

Sprocket Hub (43T)


Sprocket Output 14T Disco-H
Chain-126 Links 428 H Series

1
1
1

7. 36JZ0132

Starter Clutch Repair

YJZ14002
YJZ14003

Roller Starter Clutch


Spring Starter Clutch

10
10

8. 36JZ0133

Clutch Cover-D106A

JE541260
31101064
JE541231

Cover Clutch
Plug
Label Clutch Cover D102C

1
2
1

9. 36JZ0134

Seat Cowl Upper Crome

JZ233237
JZ233238

Decal Seat Cowl Upper Chrome


Decal Seat Cowl Upper Chrome

1
1

10. 36JZ0124

Kit S Cowl Dcl-Bl Red

JZ233233
JZ233234
JZ233235
JZ233236

Decal
Decal
Decal
Decal

Seat
Seat
Seat
Seat

Cowl
Cowl
Cowl
Cowl

Upper
Upper
Lower
Lower

Lh Bl Red
Rh Bl Red
Lh Bl Red
Rh Bl Red

1
1
1
1

JZ233247
JZ233248
JZ233249
JZ233250

Decal
Decal
Decal
Decal

Seat
Seat
Seat
Seat

Cowl
Cowl
Cowl
Cowl

Upper
Upper
Lower
Lower

Lh Blue
Rh Blue
Lh Blue
Rh Blue

1
1
1
1

11. 36JZ0126

115

Kit S Cowl Dcl-Blue Blue

Kit
Sr
No Part No.

Kit Description

12. 36JZ0128

Consisting of Following Parts


Part No.

Description

Kit S Cowl Dcl-Gr-Green

JZ233259
JZ233260
JZ233261
JZ233262

Decal
Decal
Decal
Decal

Seat
Seat
Seat
Seat

Cowl
Cowl
Cowl
Cowl

Upper
Upper
Lower
Lower

Lh Green
Rh Green
Lh Green
Rh Green

1
1
1
1

13. 36JZ0130

Kit S Cowl Dcl-Red-Red

JZ233271
JZ233272
JZ233273
JZ233274

Decal
Decal
Decal
Decal

Seat
Seat
Seat
Seat

Cowl
Cowl
Cowl
Cowl

Upper
Upper
Lower
Lower

Lh Red
Rh Red
Lh Red
Rh Red

1
1
1
1

14. JE541026

Crankcase Assly Rh D102A

JE541027
59200036
JA541010
DH101380
39256220
PF541018
JA541012
39196404
JA541014
JA541015
31101064

Crankcase Rh
6203 Hn3 C3 Ball Bearing
Stopper Plate Input Bearing
Screw Pan Head (M6X12)
Needle Roller Bearing
Bushing Drum Bm150 4 Spd
Guide Kick
Bolt-Flanged-Small
Bolt Shift Change
Stud Inhibitor Mounting
Plug

1
1
1
1
1
1
1
2
1
1
1

15. 36JE0001

Valve Repair Kit

JD511203
39201719
JD511204
JD511205
DG101029

Seat Valve Spring


Seal Valve Stem
Spring Valve
Retainer Valve Spring
Cotter Valve

2
2
2
2
4

16. 36JZ0113

Kit Piston Ring Set

JZ521204
JE521212
JZ521206

Ring Top Piston Dia 56


Ring Second Piston
Ring Oil Piston Dia 56

1
1
1

17. 36JZ0098

Kit Boss Kick Set-D102C

JZ621202
JZ621203
30101236
22150241
30101235
39085517

Boss Kick Lever D102A


Spring Kick Lever
Ball - Steel
Washer - Plain
Pin
Circlip :- E-Type

1
1
1
1
1
1

Qty/Kit

116

Kit List
Kit
Sr
No Part No.
17. 36JZ0014

Kit List
Consisting of Following Parts

Kit Description
Kit Primary Drive &
Driven FCC Disco H

Part No.

Description

JZ551410
JZ531006

Clutch Hsg Assly FCC Disco-H


Gear Primary Drive

1
1

Qty/Kit

Kit
Sr
No Part No.

Kit Description

23. 36JZ0101

Kit Fairing Assly H. Ware

24. 36JZ0115

Kit Carb Throttle Valve

25. 36JZ0116

Kit Carb VC Screw

18. 36JZ0040

Cylinder Comp Fork

JW151024
30181020
JZ121013

Seat Pipe
Piston Ring
Cap Oil Lock

1
1
1

19. JE541040

Assly Crankcase Lh D106A

JE541039
JD541005
JD541005
59200036
39171519
39256220
JA541005
39219019
JA541036
JZ541005
31201081
DH101264

Crankcase Lh
Insert Crankcase
Insert Crankcase
6203 Hn3 C3 Ball Bearing
Oil Seal 22X35X7
Needle Roller Bearing
Bush Bendix
Oil Seal
Plug (Oil Control)
Nozzle Oil Jet
Switch Complete
Gasket Neutral Switch (T1.5)

1
1
1
1
1
1
1
1
1
1
1
1

26. DK121041

Kit Carb Idling Screw

JE541265
JA541005
30101195
JA541233
JE541230

Cover Magneto
Bush Bendix
O-Ring (15.8x2.4)
Cap TDC Finder
Label Magneto Cover D102C

1
1
1
1
1

27. 36JZ0118

Kit Carb Jet

DH141048
DH161231
JZ401400

Rotor With Key


Lock With Key - Side Cover
Ignition Switch 2 Pt. Mounting

1
1
1

28. 36JE0019

Kit Float Chamber Body

JW151024

Seat Pipe

29. 36JE0020

Kit Top Cap

20. JE541264

21. YPA13014

22. JW151023

Assembly Mag Cover D106A

Lock Set 3 In 1

Cylinder Comp. Fork

30181020 Ring - Fork Piston


31181019 Cap Oil Lock
DM181008 Spring - Front Fork :- Two Pitch

117

1
1
1

Consisting of Following Parts


Part No.

Description

JL181245
JL181246
39155204
JE581213
JE581212
JE581214
-- ----- --- ----- --- ----- --- ----- --- ----- --- ----- --- ----- --- ----- --- ----- --- ----- --- -----

Grommet Number Plate Mounting


Collar Number Plate Mounting
Bolt - Flange :- M6
Diaphragm
Piston Valve Assly
Spring
Holder
Spring
Ring
E-ring
Washer
Jet Needle
Pilot Screw
Spring
Washer
O-Ring
O-Ring

2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1

--------

Spring
Throttle Screw
Clip
Needle Jet
Jet Holder
Main Jet
Pilot Jet
Float Body Assly
O Ring
Drain screw
O ring
Screw Pan Head
Diaphragm Cover
Screw Pan Head

1
1
1
1
1
1
1
1
1
1
1
3
1
2

-----------------------------

Qty/Kit

118

Kit List

Kit List

Kit
Sr
No Part No.

Kit Description

31. 36JZ0135

Fairing Dcl Black-Red-F

32. 36JZ0136

33. 36JZ0137

Fairing Dcl Blue-Blue-F

Fairing Dcl Gr-Green-F

Consisting of Following Parts


Part No.

Description

JZ233276
JZ233277
JZ233278
JZ233279
JZ233280
JZ233281
JZ233282
JZ233283
JZ233284
JZ233285
JZ233286
JZ233287

Decal
Decal
Decal
Decal
Decal
Decal
Decal
Decal
Decal
Decal
Decal
Decal

Fairing
Fairing
Fairing
Fairing
Fairing
Fairing
Fairing
Fairing
Fairing
Fairing
Fairing
Fairing

Lower Lh Black Red


Lower Rh Black Red
Mid Lh Black Red
Mid Rh Black Red
Upper Lh Black Red
Upper Rh Black Red
Lower Lh Blue
Lower Rh Blue
Mid Lh Blue
Mid Rh Blue
Upper Lh Blue
Upper Rh Blue

1
1
1
1
1
1
1
1
1
1
1
1

JZ233288
JZ233289
JZ233290
JZ233291
JZ233292
JZ233293

Decal
Decal
Decal
Decal
Decal
Decal

Fairing
Fairing
Fairing
Fairing
Fairing
Fairing

Lower Lh Green
Lower Rh Green
Mid Lh Green
Mid Rh Green
Upper Lh Green
Upper Rh Green

1
1
1
1
1
1

Qty/Kit

34. 36JZ0137

Fairing Dcl Gr-Green-F

JZ233288
JZ233289
JZ233290
JZ233291
JZ233292
JZ233293

Decal
Decal
Decal
Decal
Decal
Decal

Fairing
Fairing
Fairing
Fairing
Fairing
Fairing

Lower Lh Green
Lower Rh Green
Mid Lh Green
Mid Rh Green
Upper Lh Green
Upper Rh Green

1
1
1
1
1
1

35. 36JZ0138

Fairing Dcl W Red-Red-F

JZ233294
JZ233295
JZ233296
JZ233297
JZ233298
JZ233299

Decal
Decal
Decal
Decal
Decal
Decal

Fairing
Fairing
Fairing
Fairing
Fairing
Fairing

Lower Lh Red
Lower Rh Red
Mid Lh Red
Mid Rh Red
Upper Lh Red
Upper Rh Red

1
1
1
1
1
1

36. 36JZ0139

S Cowl Upper Crome-F

JZ233306
JZ233307

Decal Seat Cowl Up. Lh Chrome


Decal Seat Cowl Up. Rh Chrome

119

Kit
Sr
No Part No.

Kit Description

37. 36314005

Consisting of Following Parts


Part No.

Description

Kit St. Cone (31Mm) + GR

36314001
36001052
36314002

Kit Steering Cone


Grease Lethon RR3 -10GM
Kit Ball Steel Steering

1
1
1

38. 36DK0017

Kit Hardware Rod Brak

30191038
39021911
39080808
30191035
15191026
30191036

Pin
Washer - Plain
Pin - Split
Spring
Pin
Nut - Brake Adjuster

1
1
1
1
1
1

39. 36JZ0120

Kit Carb O Ring & Gask

-- ---- -JE581209
DH121130
DH121118
DH121090

O-ring FCB
O-ring
O-ring
O-ring
O-ring

1
1
1
1
1

40. 36JZ0119

Kit Carb Plunger Assly

-- ---- --- ---- -DH121071


-- ---- --- ---- --- ---- --

Screw
Spring
Dust Cap
Plunger Assly
Guide Holder
O-Ring

1
1
1
1
1
1

Qty/Kit

1
1

120

Parts Index

121

Parts Index

Part Number

Figure
No.

Page
No.

Part Number

Figure
No.

Page
No.

Part Number

Figure
No.

Page
No.

Part Number

Figure
No.

Page
No.

1100905
14151033
15161069
20201029
22150241
30101142
30101195
30101236
30141031
30141031
30141031
30141039
30151032
30151033
30151033
30151038
30151069
30151069
30151075
30151096
30151118
30181026
30181029
30191038
30191048
30201064
31101173
31201079
31201081

20
13
2
20
14
18
3
8
3
4
4
16
3
1
3
16
11
14
5
16
17
5
10
14
9A
9
6
12
7

18
32
92
102
26
28
30
54
82
52
54
82
62
62
64
70
62
70
70
72
62
78
78
52
104
104
12
72
22

36001052
36314005
39004401
39019811
39019811
39024211
39029115
39029215
39029615
39045411
39055302
39059417
39069415
39071111
39072211
39073817
39074011
39074701
39078912
39078912
39080115
39080115
39080708
39080808
39081715
39096215
39098717
39099206
39099311

7
3
1
10
15
6
19
17
7
13
12
2
19
3
12
3
12
10
14
17
21
28
22
16
4
15
4
7
6

48
48
102
72
52
56
86
50
108
50
50
8
72
86
84
26
82
22
78
72
70
70
72
52
18
94
14
16
26

39099906
39099906
39099906
39100006
39101321
39104119
39107404
39118101
39122411
39122515
39128321
39130911
39150111
39154011
39155204
39167121
39171519
39175904
39176511
39176511
39176511
39176511
39177802
39178924
39179104
39190701
39191204
39196404
39197015

4
6
11
2
19
10
3
15
15
6
4
20
19
18
2
6A
3
12
8
11
11
18
5
8
8
7
23
9
2

24
30
22
10
62
28
74
78
98
46
4
42
96
72
86
28
22
22
88
96
98
94
94
84
52
102
76
20
104

39198104
39201719
39212415
39214124
39214124
39217924
39219019
39220011
39224020
39224915
39240817
39242411
39245304
39247604
39248415
39249211
39253921
39256220
39256220
39256711
39260011
39260801
39262921
39265912
39266921
39267104
39270411
39275821
59040006

21
3
15
9
16
2
6
12
8
20
8
2
9
16
11
9
10
3
4
22
3A
3
5
19
14
13
5
5
12

14
6
102
94
96
82
22
32
70
74
26
84
18
102
102
38
4
20
22
70
32
4
4
52
8
52
18
82
78
122

Parts Index

123

Parts Index

Part Number

Figure
No.

Page
No.

Part Number

Figure
No.

Page
No.

Part Number

Figure
No.

Page
No.

Part Number

Figure
No.

Page
No.

59040019
59040031
59040038
59040038
59040038
59040050
59110008
59120003
59150003
59150003
59150014
59200036
59200036
59210023
59210024
60111417
36DJ4048
36DK0017
36DK0067
36DK0068
36DK0070
36DS1502
36JE0001
36JE0019
36JE0020
36JL0015
36JZ0014
36JZ0040
36JZ0098

2
7
4
10
11A
6
4
3
12
14
2
2
4
16
18
10
14
21
7
8
15
20
7
5
6
16
3
7
11

56
8
28
30
22
2
12
12
64
62
12
22
20
22
14
104
66
72
68
68
66
62
6
34
34
54
32
78
26

36JZ0101
36JZ0110
36JZ0111
36JZ0113
36JZ0114
36JZ0115
36JZ0116
36JZ0118
36JZ0119
36JZ0120
36JZ0121
36JZ0122
36JZ0123
36JZ0124
36JZ0125
36JZ0126
36JZ0127
36JZ0128
36JZ0129
36JZ0130
36JZ0131
JE541264
36JZ0134
52JA0027
52JZ0264
52JZ0592
52JZ0593
52JZ0594
52JZ0595

20
1
1
5
1
2
3
4
7
8
6
9
7
10
7
10
7
10
7
10
2
1
11
10
1
4
4
4
4

94
92
4
10
10
34
34
34
34
34
32
8
112
112
112
112
112
112
112
112
70
28
112
20
18
110
110
110
110

52JZ0596
52JZ0597
52JZ0598
52JZ0599
52JZ0608
52JZ0609
52JZ0610
52JZ0611
52JZ0612
52JZ0613
52JZ0614
52JZ0615
52JZ0624
52JZ0625
52JZ0626
52JZ0627
56Jz056N
56JZ056P
56JZ05X3
56PA056C
AA121045
AA121071
AP101255
CF111019
CL201023
CL201023
CM201054
CM201054
CS101128

3
3
3
3
5
5
5
5
6
6
6
6
1
1
1
1
2
2
2
2
11
20
4
17
3
14
15
15
11

110
110
110
110
110
110
110
110
110
110
110
110
110
110
110
110
110
110
110
110
4
34
82
42
96
94
86
86
8

DD101097
DD111011
DD111012
DD111018
DD111048
DD121181
DD141227
DD181032
DD201002
DE151006
DE151008
DE151012
DE151015
DE191010
DE191010
DE191011
DE191028
DE191029
DE191030
DE191031
DE191032
DE191033
DE191035
DE201016
DF161102
DG101029
DG101418
DG121025
DG121025

12
12
10
17
11
8
13
6
10
2
5
4
8
10
11
13
7
6
5
2
3
16
4
9
7
4
12
6
8

26
42
42
42
42
28
82
78
102
64
64
64
66
66
66
66
66
66
66
66
66
66
66
66
58
6
28
36
2
124

Parts Index

125

Parts Index

Part Number

Figure
No.

Page
No.

Part Number

Figure
No.

Page
No.

Part Number

Figure
No.

Page
No.

Part Number

Figure
No.

Page
No.

DG121040
DG161121
DG171017
DG171018
DG171019
DH101048
DH101264
DH101301
DH101380
DH101380
DH101392
DH101395
DH101509
DH101648
DH111013
DH111015
DH121041
DH121059
DH121063
DH121064
DH121093
DH121101
DH121176
DH151029
DH161194
DH161231
DH161283
DH171019
DJ101305

10
7
9
5
6
6
8
6
6
7
10
5
18
14
15
13
15
11
14A
12
13
22
18
20
17
14
3
23
11

36
84
50
50
50
8
22
38
20
42
8
38
18
32
42
42
34
34
34
34
34
34
34
72
52
84
92
70
36

DJ121070
DJ141008
DJ151068
DJ151069
DJ151070
DJ161069
DJ161072
DJ161228
DJ161229
DJ161229
DJ161229
DJ161229
DJ161278
DJ181115
DJ191006
DJ191006
DJ191083
DJ201108
DJ201173
DJ201219
DJ221019
DK101610
DK121041
DK141041
DK151026
DK151094
DK171006
DK201049
DK221024

21
4
5
2
3
4
17
11
5
6
9
9
14
4
1
25
7
19
10
11
1
8
3
15
3
6
7
6
2

34
84
68
68
68
56
102
30
98
94
84
102
54
48
66
76
74
74
56
104
106
38
34
82
60
70
50
48
106

DL181080
DM181010
DP101111
DP101116
DP101165
DP121018
DP121048
DP121059
DP121067
DP161145
DP221011
DS101117
DS101154
DS101215
DS121126
DS141012
DS141012
DS151025
DS151068
DS151073
DS151089
DS151090
DS151091
DS151092
DS151094
DS151094
DS151096
DS161125
DS161224

6A
24
5
10
6
8
9
19
17
18
3
4
7
11
7
5
14
15
7
10
10
17
9
6
7
20
15
3
12

78
80
32
32
10
36
36
34
34
102
106
26
12
28
36
84
82
72
70
70
62
70
62
62
62
70
70
56
56

DS161224
DS181007
DS181010
DS181012
DS181015
DS191052
DS191054
DS201081
DS211007
DT402006
DU101213
DU161102
DX151022
DX191009
DZ141075
FD101078
GF161143
GH201012
JA113403
JA131606
JA151013
JA511008
JA511028
JA511216
JA521018
JA521019
JA521019
JA531012
JA531015

14
16
18
11
16
8
4
3
4
4
20
6A
25
25
17
2
3
2
5
18
8
5
6
4
3
5
13
8
5

104
74
74
78
78
74
90
104
44
104
14
84
70
76
82
24
54
100
46
62
78
2
4
8
8
28
8
12
12
126

Parts Index

127

Parts Index

Part Number

Figure
No.

Page
No.

Part Number

Figure
No.

Page
No.

Part Number

Figure
No.

Page
No.

Part Number

Figure
No.

Page
No.

JA541005
JA541005
JA541010
JA541012
JA541014
JA541016
JA541021
JA541028
JA541034
JA541044
JA541205
JA541211
JA541212
JA541225
JA541233
JA541235
JA541236
JA541237
JA551002
JA551004
JA551009
JA551406
JA581406
JA591040
JA621002
JA621006
JA621206
JA621402
JA621406

5
7
5
8
7
3
15
6
9
4
8
14
15
13
2
11
16
17
3
7
17
2
10
2
5
2
13
1
2

22
30
20
20
20
24
22
42
22
30
30
28
28
28
30
20
28
28
14
14
14
32
4
38
26
26
26
40
40

JB131017
JB131017
JB131018
JB131018
JB131022
JB401400
JB402202
JB531021
JC141015
JC141016
JD111052
JD111052
JD113019
JD131811
JD131813
JD141003
JD161002
JD161006
JD351206
JD401007
JD511004
JD511209
JD521002
JD551400
JD561002
JD561004
JD561006
JD561011
JD561203

4
10
11
13
13A
5
7
9
4
5
3
9
2
7
1
1
6
7
14
12
2
6
3
11
5
3
2
6
6

62
64
64
62
62
74
10
12
86
86
84
82
54
64
68
70
72
72
42
102
4
6
10
32
16
16
16
16
18

JD561204
JD561416
JE351005
JE351016
JE351600
JE501004
JE511012
JE511022
JE511053
JE511076
JE511200
JE511201
JE511204
JE511236
JE511237
JE511239
JE521016
JE531001
JE531003
JE541008
JE541026
JE541038
JE541040
JE541042
JE541042
JE541230
JE541231
JE541264
JE541266

8
17
2
1
4
1
1
3
2
4
1
2
5
8
5
1
12
2A
1
9
1A
17
1
5
5
5
6
1
7

18
18
42
42
40
20
2
2
2
2
6
6
6
8
8
8
8
12
12
26
20
22
22
40
42
30
28
30
28

JE551001
JE551007
JE551200
JE551201
JE551202
JE551203
JE551204
JE551205
JE551206
JE551207
JE551208
JE551211
JE551212
JE551401
JE551411
JE551413
JE551414
JE551415
JE581026
JE581213
JE581218
JE581223
JE591002
JE621001
JE621406
JF131010
JF131211
JF131212
JG181236

1
8
6
5
2
5A
15
10
12
13
11
16
14
9
1
7
4
8
1
10
16
14
3
1
3
2
5
26
20

14
14
14
14
14
14
14
14
14
14
14
14
14
28
32
32
32
32
36
34
34
34
38
26
40
60
60
70
96
128

Parts Index

129

Parts Index

Part Number

Figure
No.

Page
No.

Part Number

Figure
No.

Page
No.

Part Number

Figure
No.

Page
No.

Part Number

Figure
No.

Page
No.

JG181238
JG181238
JG181238
JG181243
JG181245
JG571024
JK121007
JK121009
JK402205
JL113028
JL113028
JL131807
JL181219
JL181245
JL181245
JL561409
JL561410
JM191014
JN131003
JN131800
JN181206
JN181211
JN351604
JU232800
JV402205
JW131807
JW151023
JW151029
JW351400

2
7
13
15
5
13
19
20
6
7
9
4
10
9
18
19
21
13
8
12
13
14
5
3
7
6
7
23
4

88
86
96
96
96
22
80
80
104
52
54
68
84
98
96
18
18
72
64
66
64
64
104
102
104
68
78
80
10

JW541000
JW541005
JW561206
JW561208
JW591030
JZ111231
JZ111254
JZ113020
JZ113021
JZ113035
JZ113035
JZ113036
JZ113039
JZ113042
JZ113048
JZ113049
JZ113052
JZ113053
JZ113056
JZ113059
JZ113204
JZ113209
JZ113210
JZ113214
JZ113410
JZ113411
JZ113435
JZ113436
JZ113806

3
2
2
3
7
1A
1
20
9
11
15
2
3
13
10A
1
12
11
10
1
2
5
8
4
9
7
1
1A
10

28
28
18
18
38
48
48
52
52
52
54
52
52
54
54
54
54
54
52
52
58
58
58
58
46
46
46
46
50

JZ113808
JZ121015
JZ121018
JZ121020
JZ121022
JZ121038
JZ121042
JZ121043
JZ121046
JZ122010
JZ122012
JZ122041
JZ122042
JZ122043
JZ122044
JZ122050
JZ122058
JZ131037
JZ131244
JZ131245
JZ131261
JZ131601
JZ131803
JZ131810
JZ131813
JZ131817
JZ131875
JZ131884
JZ131888

16
13
1
2
3
13
21
1
8
4
16
3
11
14
15
1
8
1A
24
11
4
9
18
8
9
6
9
8
12

104
78
78
78
78
78
80
78
78
50
50
50
50
50
50
50
50
60
70
70
60
64
70
72
70
64
72
62
62

JZ131888
JZ151045
JZ151064
JZ151069
JZ151070
JZ151078
JZ151079
JZ151081
JZ151083
JZ151084
JZ151091
JZ161009
JZ161011
JZ161019
JZ161024
JZ161030
JZ161207
JZ161208
JZ161210
JZ161223
JZ171004
JZ171017
JZ171807
JZ171829
JZ181004
JZ181016
JZ181017
JZ181018
JZ181237

13
17
9
27
2
14
15
17
5
2
18
1
3
2
12
6
2
3
1
3
1
8
10
11
22
13B
13A
4
10

70
74
74
76
74
74
74
80
48
48
80
72
72
72
52
74
90
90
90
90
82
82
82
82
94
74
74
74
94
130

Parts Index

131

Parts Index

Part Number

Figure
No.

Page
No.

Part Number

Figure
No.

Page
No.

Part Number

Figure
No.

Page
No.

Part Number

Figure
No.

Page
No.

JZ181260
JZ181261
JZ181273
JZ181273
JZ181275
JZ181276
JZ181277
JZ181281
JZ181282
JZ181283
JZ181284
JZ181293
JZ181294
JZ181299
JZ181322
JZ181323
JZ181324
JZ181325
JZ181326
JZ181338
JZ181345
JZ181346
JZ181354
JZ181355
JZ181360
JZ181361
JZ181415
JZ181416
JZ181442

6
7
9
12
21
4
9
7
8
13
5B
1
2
5A
6
6
22
23
21
4
26
6
17
23
28
5
1
5
9

100
100
88
96
98
96
96
98
98
98
102
98
98
102
84
88
96
96
96
92
96
98
98
98
96
88
56
56
56

JZ191010
JZ191011
JZ231225
JZ231414
JZ231600
JZ231601
JZ232805
JZ232814
JZ233177
JZ233225
JZ233239
JZ233251
JZ233263
JZ233275
JZ233326
JZ233327
JZ233328
JZ233329
JZ351208
JZ351211
JZ351213
JZ401029
JZ401029
JZ401030
JZ401038
JZ401039
JZ401042
JZ401043
JZ401043

5
6
1
10
11
12
19
4
9
8
8
8
8
13
12
12
12
12
3
8
9
2
13
8B
1
4
13
1
4

44
44
108
108
74
74
102
102
112
112
112
112
112
112
112
112
112
112
42
42
42
96
94
102
100
100
102
96
94

JZ401046
JZ401403
JZ401410
JZ401803
JZ401804
JZ401809
JZ402000
JZ402204
JZ402239
JZ402413
JZ402413
JZ402600
JZ402602
JZ511016
JZ541226
JZ551004
JZ551210
JZ551412
JZ561002
JZ561200
JZ561201
JZ561402
JZ561404
JZ561405
JZ561407
JZ571000
JZ571001
JZ581025
JZ581026

8A
10
5
13
15
12
4
8
8
1
9
7
7B
7
9
19
9
9
4
10
11
16
12
15
14
1
5
5
4

102
74
74
104
104
104
42
104
104
90
64
82
82
4
30
14
14
32
16
18
18
18
18
18
18
24
24
36
36

JZ581026
JZ581032
JZ581228
JZ581229
JZ581405
JZ591095
JZ621000
JZ621200
KACA0820
KACb1040
KACF0830
KADA0618
KADB0845
KADD0618
KADD0622
KADD0630
KADD0814
KADD0814
KADD0814
KADD0825
KADD0885
KADF0520
KADF0525
KADF0612
KADF0614
KADF0812
KADF0814
KADF0840
KADF1050

7
3
1
8
9
4
7
10
11
9
4
2
6
16
3
22
4
10
18
21
4
12
19
22
19
6
2
24
8

2
36
34
4
4
38
26
26
108
108
78
36
108
42
44
80
46
46
52
52
108
98
98
98
94
102
108
96
108
132

Parts Index

133

Parts Index

Part Number

Figure
No.

Page
No.

Part Number

Figure
No.

Page
No.

Part Number

Figure
No.

Page
No.

Part Number

Figure
No.

Page
No.

KAED0612
KAED0612
KAED0614
KAEd0620
KAED0820
KAEF0630
KAEF0630
KBBM0408
KBUA0545
KBUB0512
KBUC0514
KBUC0514
KBUC0516
KBUC0525
KBUCO514
KBUE0520
KCEB0504
KCGA0504
KCGA0505
KCGA0808
KCGA0808
KCGB0808
KCGD1010
KCHB1012
KDAA0408
KDBA0512
KDBA0818
KDBA0818
KDBB0512

11
17
18
19
1
5
19
15
14
17
7
10
2
16
10
7
8
4
6
3
12
25
5
9
16
2
5
5
1

84
104
42
42
84
62
70
62
102
94
88
98
94
98
96
94
56
88
82
108
46
96
100
58
94
102
52
54
94

KDDB0408
KHAA2015
KHAA2015
KHAA2520
KHAA2520
KHAA3230
KPBB6202
KPBB6301
KPBB6301
KPBB6302
LAC00005
LAC00019
LAC00031
LAD00009
LAD00046
LAD00048
LAD00121
LAD00122
LAE00020
LAE00022
LBB00006
LBR00002
LBR00002
LBU00004
LBU00006
LBU00007
LBU00018
LBU00019
LBU00020

16
11
13
6
6
6
3
1
2
4
10
2
28
12
14
8
11
3
12
11
7
3
6
15
16
13
20
14
8

62
72
18
52
54
58
70
64
62
70
54
50
76
94
96
46
46
46
36
56
56
98
96
64
64
84
98
98
96

LBU00025
LCA00005
LCB00005
LCG00001
LDB00001
LDB00007
LDB00007
LDB00007
LJA00004
PA113042
PA113043
PA113204
PA113206
PA121012
PA121015
PA121016
PA121017
PA131048
PA151005
PA151012
PA151023
PA151024
PA161205
PA161206
PA181226
PA181227
PA181246
PA181292
PA181293

18
3
12
2
27
3
4
18
14
7
7A
3
1
1
2
3
9
1
11
6
22
21
2
7
1
3
8
26
25

98
100
70
46
70
88
98
86
22
54
54
58
58
78
78
78
78
60
94
74
76
76
44
44
86
94
94
94
94

PA181301
PA181313
PA181315
PA181405
PA182200
PA182201
PA191000
PA231202
PA233226
PA401009
PA401405
PA401407
PA401410
PA401600
PA402204
PA402422
PA402424
PA402425
PA402426
PA402427
PA402428
PA402429
PA402431
PA402432
PA402432
PA402436
PA561002
PA561207
PF121073

27
17
7
1
23
24
1
5
12
8
1
1A
10
1
24
6
8
9
10
16
13
17
11
15
15
1
1
7
6A

96
96
96
56
94
94
44
108
112
102
74
74
74
104
76
86
86
86
86
86
86
86
86
86
86
88
16
18
78
134

Parts Index

135

Part Number

Figure
No.

Page
No.

PF541018
YJZ08001
YJZ08002
YJZ08003
YJZ08004
YJZ08006
YJZ08007
YJZ08008
YJZ08009
YJZ08010
YJZ08011
YJZ14002
YJZ14003
YJZ14004
YPA13014

2
8
9
10
11
13
14
12
14
17
16
6
7
1
26

20
86
86
86
86
86
86
86
86
86
86
40
40
38
76

Part Number

Figure
No.

Page
No.

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