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HelicalSteelStrakes|ChicagoMetalChicagoMetalRolledProducts
Helicalstrakescanbemadefromsteelbarsofvarioussizes.Theidealsizetouse
dependsontheengineeringofthestackitself.Bestpracticeforthedesignofstrakesor
spoilersonstackscanbefoundatASMESTS12011.Generalguidelinesinclude:
1.Usethreesetofhelicalstrakes120degreeapartattachedtothestackcircumference
2.Thepitchofthehelixshouldbefivetimesthestackdiameterovera360degree
rotation
3.Thestrakewidthshouldbeonetenthofthestackdiameter.Commonthicknessescan
rangefrom10gaugeto3/8",andwidthsfrom2"to12".Strakesoutsideofthese
dimensionsarealsoabletobeproduced.
Itiscriticalintheproductionofstrakesthattheflatbarbeasclosetoperpendiculartothe
stackaspossible.Wehavetheabilityandexperiencetodocriticalfitmentchecksinsuring
tighttolerancesaremet.
ChicagoMetalRolledProductshasproducedstrakesforjobsvaryinginsizefromasmall
sectionofonetower,tothousandsofpiecescoveringhundredsofstructures.Forlargeor
smalljobs,ChicagoMetalcanmeetyourhelicalstrakebendingneeds.
HelicalStrakes:ValueAddedServices
ChicagoMetalcanshear,saw,ortorchcuttheendsofhelicalstrakes.Itcanprovide
uniquemarkingsforeaseofinstallationinthefield.Anditcankitvarioussizesofstrakes
tomatchtherequirementsofeachvaryingtower.Shipmentscanbestaggeredforatimely
deliveryatthecustomer'splantorjobsite.
ChicagoMetalRolledcanalsoprovideclipstoattachthestrakestothestacks.
HelicalStrakesApplications
Themostcommonapplicationofhelicalstrakesistodecreasethevortexsheddingthat
causesunacceptablevibrationintowers.Thestrakes"confuse"thewindandreducethe
movementtoacceptablelevelsofoscillation.Tallstructuresforvariouspurposescanuse
helicalstrakes.Powerlines,powerplants,exhauststacks(alternatelycalled"smoke
stacks"and"chimneystacks"),aerialtowers,weatherstations,andwindturbinesaresome
possibleapplications.
Onelargeprojectinvolvedattachingstrakestoelectricaltransmissiontowers.Underheavy
winds,thetowerswerevibratingsoviolentlythattheycrackedandcrashedtotheground.
Ateamofengineersstudiedtheissue,madethenecessarycalculationsandusedwind
tunneltestingtoconfirmthattheattachmentofhelicalstrakestothetowerswouldsolvethe
problem.
ChicagoMetalRolledProductsprovidedthesamplesforthewindtunneltestingatTexas
TechUniversity.Aftersuccessfultesting,additionalsamplesweresenttothejobsiteto
developthebestmethodtoattachthestrakestothepolesinthefield.Engineers,welders,
erectors,suppliersandothersallgathered20milesnorthofLasVegas.Methodsof
attachmentincludedweldingthestrakesdirectlytothetowers,weldingclipstothetower
andthenweldingthestrakestothetips,andweldingthestrakestothetowerandthen
weldingtheclipstothetowerandthestrakes.Thislastmethodprovedtobethefastest
andeasiestmethod.
Beforethevibrationissuehadbeenidentified,towersofvariousheightshadbeendelivered
tositesevenlyspacedalongmilesofhighway.Thestrakesandclipswerekittedforthe
http://www.cmrp.com/helicalstrakes
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5/12/2016
HelicalSteelStrakes|ChicagoMetalChicagoMetalRolledProducts
specialrequirementsofeachtaperedtower.
AnotherapplicationinvolvedhelicalstrakesinstalledinAlaskatomitigatethevibrationof
stacksforgeneratorsatamissiledefensesite.
Contactusformoreinformationonmanufacturinghelicalsteelstrakes.
http://www.cmrp.com/helicalstrakes
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