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2008 Kia Sedona EX

2008 HVAC Rear Heater - Sedona

2008 HVAC
Rear Heater - Sedona

REAR HEATER UNIT


COMPONENT LOCATION

Fig. 1: Identifying Rear Heater Unit Component Location


COMPONENTS

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2006 Mitchell Repair Information Company, LLC.

2008 Kia Sedona EX


2008 HVAC Rear Heater - Sedona

Fig. 2: Identifying Rear Heater Unit Components (1 Of 2)

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2006 Mitchell Repair Information Company, LLC.

2008 Kia Sedona EX


2008 HVAC Rear Heater - Sedona

Fig. 3: Identifying Rear Heater Unit Components (2 Of 2)


REPLACEMENT
1.
2.
3.
4.
5.

Disconnect the negative (-) battery terminal.


Recover the refrigerant with a recovery/recycling/charging station.
When the engine is cool, drain the engine coolant from the radiator.
Remove luggage side trim. Refer to LUGGAGE SIDE TRIM REPLACEMENT .
Remove the rear speaker.

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2006 Mitchell Repair Information Company, LLC.

2008 Kia Sedona EX


2008 HVAC Rear Heater - Sedona

6. Loosen the air duct mounting screw, and then remove the rear air duct (A).

Fig. 4: Identifying Rear Air Duct


7. Loosen the refrigerant line mounting bolts, and then remove the rear refrigerant line (A).

Fig. 5: Identifying Rear Refrigerant Line


8. Remove the heater hose (A), drain hose (B).

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2006 Mitchell Repair Information Company, LLC.

2008 Kia Sedona EX


2008 HVAC Rear Heater - Sedona

Fig. 6: Identifying Heater Hose And Drain Hose


9. Remove the rear heater main connector (A).

Fig. 7: Identifying Rear Heater Main Connector


10. Loosen the rear heater mounting nuts, and then remove the rear heater unit (A).

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2006 Mitchell Repair Information Company, LLC.

2008 Kia Sedona EX


2008 HVAC Rear Heater - Sedona

Fig. 8: Identifying Rear Heater Unit


11. Remove the rear temp actuator. Refer to TEMPERATURE CONTROL ACTUATOR .
12. Remove the rear temp actuator lever (A).

Fig. 9: Identifying Rear Temp Actuator Lever


13. Remove the heater core.
14. Installation is the reverse order of removal.

REAR HEATER BLOWER UNIT


INSPECTION
1. Connect the battery voltage and check the blower motor rotation.

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2006 Mitchell Repair Information Company, LLC.

2008 Kia Sedona EX


2008 HVAC Rear Heater - Sedona

Fig. 10: Checking Blower Motor


2. If the blower motor voltage is not operated well, substitute with a known-good blower motor and check
for proper operation.
3. If the problem is corrected, replace the blower motor.
REPLACEMENT
1. Disconnect the negative (-) battery terminal.
2. Disconnect the connector (A) of the blower motor.
3. Remove the blower motor (B) after loosening the mounting screws.

Fig. 11: Identifying Blower Motor And Connector


4. Installation is the reverse order of removal.

REAR TEMPERATURE CONTROL ACTUATOR


DESCRIPTION
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2006 Mitchell Repair Information Company, LLC.

2008 Kia Sedona EX


2008 HVAC Rear Heater - Sedona

1. Heater unit includes mode control actuator and temperature control actuator.
2. Temperature control actuator is located at the heater unit. It regulates the temperature by the procedure as
follows. Signal from control unit adjusts position of temperature door by operating temperature switch
and then temperature will be regulated by the hot/cold air ratio decided by position of temperature door.
INSPECTION
1. Ignition "OFF".
2. Disconnect the connector of temperature control actuator.
3. Verify that the temperature control actuator operates to the hot position when connecting 12V to the
terminal 3 and grounding terminal 4.
Verify that the temperature control actuator operates to the cool position when connecting in the reverse.

Fig. 12: Temperature Control Actuator Circuit


4. Check the voltage between terminals 6 and 7.
SPECIFICATION
DOOR POSITION CHART
Door position Voltage (6-7)
Error detecting
Max. cooling 0.3 0.15V Low voltage: 0.1V or less
Max. heating 4.7 0.15V High voltage: 4.9V or more
* It will feedback current position of actuator to controls.
5. If the measured voltage is not specification, substitute with a known-good temperature control actuator
and check for proper operation.
6. If the problem is corrected, replace the temperature control actuator.
REPLACEMENT
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2006 Mitchell Repair Information Company, LLC.

2008 Kia Sedona EX


2008 HVAC Rear Heater - Sedona

1.
2.
3.
4.
5.

Disconnect the negative (-) battery terminal.


Remove the luggage side trim. Refer to LUGGAGE SIDE TRIM REPLACEMENT .
Remove the rear heater unit. Refer to HEATER UNIT .
Disconnect the temperature control actuator connector.
Loosen the mounting screw and then remove the temperature control actuator (B).

Fig. 13: Identifying Temperature Control Actuator


6. Installation is the reverse order of removal.

REAR MODE CONTROL ACTUATOR


INSPECTION
1. Ignition "OFF".
2. Disconnect the connector of mode control actuator.
3. Verify that the mode control actuator operates to the defrost mode when connecting 12V to the terminal 3
and grounding terminal 4.
4. Verify that the mode control actuator operates to the vent mode when connecting in the reverse.

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2006 Mitchell Repair Information Company, LLC.

2008 Kia Sedona EX


2008 HVAC Rear Heater - Sedona

Fig. 14: Mode Control Actuator Circuit


5. Check the voltage between terminals 3 and 4.
DOOR POSITION CHART
Door position
Vent
Defrost

Voltage (3-4)
0.3 0.15V
4.7 0.15V

Error detecting
Low voltage: 0.1V or less
High voltage: 4.9V or more

REPLACEMENT
1.
2.
3.
4.

Disconnect the negative (-) battery terminal.


Remove the rear heater unit. Refer to REPLACEMENT.
Disconnect the mode control actuator connector (A).
Loosen the mounting screws and then remove the mode control actuator (B).

Fig. 15: Identifying Mode Control Actuator And Connector


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2006 Mitchell Repair Information Company, LLC.

2008 Kia Sedona EX


2008 HVAC Rear Heater - Sedona

5. Installation is the reverse order of removal.

REAR POWER MOSFET


INSPECTION
1. Ignition "ON".
2. Manually operate the control switch and measure the voltage of blower motor between pin 1 and 2.
3. Select the control switch to raise voltage until high speed.

Fig. 16: Measuring Voltage Of Blower Motor Between Pin 1 And 2


FAN VOLTAGE CHART
Voltage
Manual
1 STEP
4.5 0.5V
2 STEP
5.7 0.5V
3 STEP
6.9 0.5V
4 STEP
8.1 0.5V
5 STEP
9.3 0.5V
6 STEP
10.5 0.5V
7 STEP
Battery (+)
*AUTO COOLING: Auto speed (4.5V-B+)
*AUTO HEATING: Auto speed (4.5V-10.5V)
Fan

REPLACEMENT
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2006 Mitchell Repair Information Company, LLC.

2008 Kia Sedona EX


2008 HVAC Rear Heater - Sedona

1.
2.
3.
4.

Disconnect the negative (-) battery terminal.


Remove the luggage side trim. Refer to LUGGAGE SIDE TRIM REPLACEMENT .
Disconnect the power Mosfet connector (A).
Remove the power Mosfet (B) after loosening the mounting screws.

Fig. 17: Identifying Power Mosfet And Connector

REAR CONTROL PANEL


COMPONENT

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2006 Mitchell Repair Information Company, LLC.

2008 Kia Sedona EX


2008 HVAC Rear Heater - Sedona

Fig. 18: Identifying Rear Control Panel Component


REPLACEMENT
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2006 Mitchell Repair Information Company, LLC.

2008 Kia Sedona EX


2008 HVAC Rear Heater - Sedona

1. Remove the rear control panel (A) and then disconnect the rear control panel connector (B).

Fig. 19: Identifying Rear Heater Control Unit And Connector


2. Installation is the reverse order of removal.

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2006 Mitchell Repair Information Company, LLC.

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