AL-Haydaria Project

Defects of GT

A-

Description for Defecte

Defects Description :

After finishing the Inspection for Thermal Shield (

we ended with a conclusion as following :

1- Thermal Shield Plates adjoining welds showed indica
2- some Holes of Thermal Shield Plates edges not collin
Samples of Photos attached below shows differen
3- Intermittent Defects.
4-The estimated number of Defects required to be repa

Incomplete root penetration

Excess Penetration

Shrinkage Groove

Intermittent Def.

B-

Description for Defected Parts of Therma

(with 12 mm of t

Defect Description :

Because of irregularity of cutting processes for

which sometimes these angles reach up to 100 with t

which sometimes reach up to 5 mm. So we will re-weld
with Grinding for the purpose of obtaining a regular a
Also Flat Bars edge preparation showed scratches and
The Photos below explain the status of the Stiffeners:

LEGEND
I
I.P
E.P
P
MISALIGNMENT
S.G

ITEM ( Rep.mark)
INCOMPLETE ROOT PENETRATION(4021)
EXCESS PENETRATION (504)
SURFACE PORE(2017)
/
SHRINKAGE GROOVE(5013)

H(Hole)

NOT WELDED

Overlap
U.C
L
h
W.S

/
UNDER CUT(5011)
DEFECT LENGTH
DEFECT DEPTH
WELDMENT SHRINKAGE

Defects of GT's Thermal Shields

tion for Defected Parts of Thermal Shield ST. Plates

(3 mm) for GT's 21/22/23/24

n for Thermal Shield ( for all GT's) by AL-ROOKAL Co. for Engineering Inspection Ltd.

lowing :
g welds showed indications visual of unacceptable Defects.
Plates edges not collinear ( not in the same center line ).
d below shows different types of defects for all GT's.

ts required to be repaired are about 235 Defect .

Samples of Defects

Incomplete root penetration

Overlap

Surface Pore

Excess Penetration
Shrinkage Groove

Weldment Shrinkage

Intermittent Def.

Parts of Thermal Shield (Stiffeners )CST

with 12 mm of thickness) for GT's 21/22/23/24

f cutting processes for the angles of the thermal shields carbon steel(Stiffeners) (with a thi

ach up to 100 with the presence of distortions due to cutting and also presence of gaps
mm. So we will re-welding in the areas mentioned above ( we add metal) and then we proce
obtaining a regular angles( 60 -70) and so we organized to get a regular Cap, angles & s
howed scratches and Grooves produce welding Defects.
atus of the Stiffeners:

21)

spection Ltd.

tiffeners) (with a thickness of 12 mm)

o presence of gaps
) and then we process
ular Cap, angles & shapes.