Costs of Thermal Shield's Repairing

AL-Haydaria Project
Defects of GT's Therm
A-
Description for Defected Parts of Thermal

(3 mm) for GT's 21/22
Defects Description :
After finishing the Inspection for Thermal Shield ( for all GT'
we ended with a conclusion as following :

1- Flat Bars edge preparation showed scratches and Grooves prod
2- Thermal Shield Plates adjoining welds showed indications visu
3- some Holes of Thermal Shield Plates edges not collinear ( not i
Samples of Photos attached below shows different types of
B-
Description for Defected Parts of Thermal Shield

(with 3 mm of thickness) for GT's
Defect Description :
Because of irregularity of the cutting processes for the a
which sometimes these angles reach up to 100 with the presenc

which sometimes reach up to 5 mm. So we will re-welding in the
with Grinding for the purpose of obtaining a regular angles( 60
The above Photos explain the status of the Stiffeners:
s of GT's Thermal Shields
Parts of Thermal Shield ST. Plates

m) for GT's 21/22/23/24
rmal Shield ( for all GT's) by AL-ROOKAL Co. for Engineering Inspection Ltd.
tches and Grooves produce welding Defects.

howed indications visual of unacceptable Defects.
ges not collinear ( not in the same center line ).
hows different types of defects for all GT's.
of Thermal Shield (Stiffeners )CST
ickness) for GT's 21/22/23/24
ing processes for the angles of the thermal shields carbon steel(Stiffeners) (with a thicknes
100 with the presence of distortions due to cutting and also presence of gaps
e will re-welding in the areas mentioned above ( we add metal) and then we process
g a regular angles( 60 -70) and so we organized to get a regular Cap, angles & shapes.
he Stiffeners:
(with a thickness of 12 mm)
e process
gles & shapes.
AL-Haydaria Project
Costs for repairing Damaged Parts for Thermal Shield

ST. Plates( 3 mm)
No.
No.
Repair for Therm. Shield for GT's 21/22/23/24

Draw. No. 223D5969
Process Description.
1234-
Manpower
special Tools
Equipment
$/ Hour
Man . Hour
$ . man
123
34
12
16
1
3
3
3
123
102
36
48
$/ Hour
Tool . Hour
$ . Tool
16
3
1.1
5
2
4
37
3
3
10
3
3
2
2
48
9
11
15
6
8
74
Foreman
Welder
Welder Assistant
Fabricator
Repair for Therm. Shield for GT's 21/22/23/24
Draw. No. 223D5969
1-Welding machine
2- grinding machine
3- scaffolds ( 10 boxes per day )
4- Heating furnace welding rods
6- Hole cutter
7- heating torch
RT Crane - 18 ton
Total Cost per hour

No.
Repair of Therm. Shield for GT's

21/22/23/24 Draw. No. 223D5969
Price ($/EA)
100 gr.
3- NDT Paint
100 gr.
10
4-Argon Gas
0.1 bott.
25
2- Grinding Disk
Consumables
Total Costs per hour

Total Costs for all repair process
Pre repairing inspection (3 mm)
After repairing inspection (3 mm)
TOTAL
Inspector
Al Rookhal Company
Al Rookhal Company
90 hr.
480 $
Q'ty / hr.
1- welding Rods (SMAW)
Total working
hours
Total working
hours
90 hr.
* 1 kg. per day

* 20 grinding disk per day
* 1 kg. per day
* 1 bott. Per day
44
(480 + 44 ) $x90hour = 47160
Worker
2
2
Cost per
Hour($)
35
35
Daily working
Hours
8
3
Daily Costs($)
560
210
No.
1
2
3
4
Process Type
Repairing length / hour (Productivity)
Total working Hours

Total Length after Grinding
Total Working Days
0.5 m
90 hour
45 m
9 days
FINAL COSTS( 3mm) = 47160+ 9240 = 56400 $
ding disk per day

Per day
7160
$
Working Days
12
12
Total Costs per

Working Days
6720 $
2520 $
9240 $
AL-Haydaria Project
Costs for repairing Damaged Parts for Thermal Shield
( Stiffeners Thick. 12 mm CST )
No.
No.
Repair of Therm. Shield for GT's 21/22/23/24 Draw. No.

223D5969
Manpower
special Tools
Equipment
1234-
Foreman
Welder
Welder Assistant
Fabricator
Repair for Therm. Shield for GT's 21/22/23/24 Draw. No.
223D5969
1-Welding machine
2- grinding machine
3- scaffolds
4- Heating furnace welding rods
5- NDT Set
6- heating torch
RT Crane -(18 T.)We using two cranes for lifting &
purpose for Adjusting the thermal shield because it
be made from .four quarters
$/hour
Man . Hour
$ . man
123
34
12
16
1
2
3
2
123
68
36
32
$/ Hour
Tool . Hour
$ . Tool
16
3
1.1
5
5
2
2
2
10
2
1
2
32
6
11
10
5
4
37
74
Total Cost per hour

No.
Repair of Therm. Shield for GT's 21/22/23/24 Draw. No.

223D5969
1- welding Rods (SMAW)

4
Consumables
2- Grinding Disk
3- NDT Paint
4- Cooking Gas
401$
Q'ty / hr.
Price ($/EA)
1 kg.
100 gr.
10
0.1 bott.
20
Total Costs per hour
pre repairing inspection (12 mm)

after repairing inspection (12 mm)
Inspector
Al Rookhal Company
Al Rookhal Company
TOTAL
77 hr.
39
(401 + 39 ) $x77 hour = 33880 $
Total Costs for all repair process

Total Working
hours
Worker
Cost per Hour($)
daily working
Hours
2
2
35
35
4
3
No.
Process Type
Repairing length / hour (productivity)
Total working Hours
Total Length after Grinding
Total working Days
0.5 m
77 hr.
(38.5m)*-Welding for defect area after cleaning and then
grind the bevel by grinding until the angle become (30 -35)
8 days
FINAL COSTS( 12mm) =33880 $ + 4900 $ = 38780 $
Total Working
Hours
77 hr.
* 10 kg. per day

* 20 grinding disk per day
* 1 kg. per day
* 1 bott. Per day
Total cost per Day

($)
working Days
Total Costs
280 $
210 $
10
10
2800 $
2100 $
4900$
AL-Haydaria Project
FINAL COSTS( 12mm) =33880$ + 4900 $ = 38780 $

FINAL COSTS( 3mm) = 47160+ 9240 = 56400 $
38780$ + 56400
Final Costs
95180
= 95180 $
$
4900 $ = 38780 $
+ 9240 = 56400 $
= 95180 $

Costs of Thermal Shield&#39;s Repairing

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Costs of Thermal Shield&#39;s Repairing

Uploaded by

Copyright:

Available Formats

AL-Haydaria Project

Defects of GT's Therm

Description for Defected Parts of Thermal

we ended with a conclusion as following :

Description for Defected Parts of Thermal Shield

Because of irregularity of the cutting processes for the a

which sometimes these angles reach up to 100 with the presenc

s of GT's Thermal Shields

Parts of Thermal Shield ST. Plates

tches and Grooves produce welding Defects.

of Thermal Shield (Stiffeners )CST

ickness) for GT's 21/22/23/24

(with a thickness of 12 mm)

Costs for repairing Damaged Parts for Thermal Shield

Repair for Therm. Shield for GT's 21/22/23/24

Total Cost per hour

Repair of Therm. Shield for GT's

Total Costs per hour

1- welding Rods (SMAW)

* 1 kg. per day

Total working Hours

FINAL COSTS( 3mm) = 47160+ 9240 = 56400 $

ding disk per day

Total Costs per

Repair of Therm. Shield for GT's 21/22/23/24 Draw. No.

Total Cost per hour

Repair of Therm. Shield for GT's 21/22/23/24 Draw. No.

1- welding Rods (SMAW)

Total Costs per hour

pre repairing inspection (12 mm)

Total Costs for all repair process

Cost per Hour($)

Repairing length / hour (productivity)

Total working Hours

Total Length after Grinding

Total working Days

FINAL COSTS( 12mm) =33880 $ + 4900 $ = 38780 $

* 10 kg. per day

Total cost per Day

FINAL COSTS( 12mm) =33880$ + 4900 $ = 38780 $

You might also like

Costs of Thermal Shield's Repairing

Costs of Thermal Shield's Repairing