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Damaged M

Report No.

Issue Date

2/5/2012

Case No.
PROJD21/1659A/003
PROJD22/1605A/018
PROJD21/1617A/001
PROJD23/1605A/016
PROJD24/425A1/010
PROJD23/1605A/015
PROJD22/1605A/021
PROJD24/1605A/020
PROJD21/1605A/020
PROJD21/1605A/021
PROJD24/190A1/001

2/5/2012

PROJD21/422A1/002

2/5/2012

PROJD23/432A1/010

2/5/2012

PROJD22/422A1/004

2/5/2012

PROJD24/432A1/015

2/5/2012

2/5/2012

PROJD24/432A1/010

18/7/2012

PROJD24/432A1/015

18/7/2012

PROJD21/560A1/04
PROJD21/560A1/05
PROJD22/560A1/04
PROJD22/560A1/05
PROJD23/560A1/04
PROJD23/560A1/05
PROJD23/560A1/04
PROJD23/560A1/05

PROJD23/432A1/012

10

30/6/2011

PROJD22/MS99A/001

amaged Materials
Case Description
Acoustical Enclosure 1659A
1605-7A
Package Load
1605-8A
Case # 2
1605 - 8G Part 1
1605 A Frame Part 2
1605-5 A Frame Part 1
1605 A Frame Part 1
1605 A Frame Part 2
9E Aux Dual Fuel
Gaine Transition
1/4 Gaine 1/4 Duct
FS Siencer Duct 1/2 Lower Part
1/3 of Shaft Sleeve
1/4 of Sleeve Liner
1/4 Gaine 1/4 Duct
1/3 of Shaft Sleeve

Paint
Paint
Paint
Paint
Paint
Paint
Paint
Paint

Exhaust Plenum Assembly for GT22

aterials
Till 25th of June 2012
Eng. Haitham AL-Azawi

damage description
Repaired
Repaired
Repaired
Repaired
Repaired
Repaired
Repaired
Repaired
Repaired
Repaired
Repaired

in
in
in
in
in
in
in
in
in
in
in

Packing
Packing
Packing
Packing
Packing
Packing
Packing
Packing
Packing
Packing
Packing

of
of
of
of
of
of
of
of
of
of
of

Box
Box
Box
Box
Box
Box
Box
Box
Box
Box
Box

Bending in Two Sides


Bending in Structure
Bending in Structure
Bending in Lifting Beam
Bending in Lifting Beam
Bending in Lifting Beam
Damage in Radius

Expired
Expired
Expired
Expired
Expired
Expired
Expired
Expired

Date
Date
Date
Date
Date
Date
Date
Date

1- junction box is damaged.


2- the inner isolation plate is damaged.
3- thermocouple is broken.
4-the flange plates is damaged.
5- the conduit pipes are damaged.
6- the base frame is damaged.
7-there are deformation inside plenum duct

Remark
Photo No. 1 ( Power Point)
Photo No. 2( Power Point)
Photo No. 3( Power Point)
Photo No. 4( Power Point)
Photo No. 5( Power Point)
Photo No. 6( Power Point)
Photo No. 7( Power Point)
Photo No. 8( Power Point)
Photo No. 9( Power Point)
Photo No. 10( Power Point)
Photo No. 11( Power Point)

PHOTOS (CLICK HERE)

Photo No. 12+13( Power Point)

PHOTOS (CLICK HERE)

Photo No. 14( Power Point)

PHOTOS (CLICK HERE)

Photo No. 15( Power Point)

PHOTOS (CLICK HERE)

Photo No. 16( Power Point)

PHOTOS (CLICK HERE)

Photo No. 17( Power Point)

PHOTOS (CLICK HERE)

Photo No. 18( Power Point)

PHOTOS (CLICK HERE)

Photos No.8-1/2/3( Power Point)

..\..\..\Damage No 8 ( shaft sleev )_Page_4.jpg


..\..\..\Damage No 8 ( shaft sleev )_Page_5.jpg
..\..\..\Damage No 8 ( shaft sleev )_Pag

..\..\..\photos
..\..\..\photos
..\..\..\photos
..\..\..\photos
..\..\..\photos
..\..\..\photos
..\..\..\photos
..\..\..\photos

for
for
for
for
for
for
for
for

Expierd
Expierd
Expierd
Expierd
Expierd
Expierd
Expierd
Expierd

Date
Date
Date
Date
Date
Date
Date
Date

Materials\photos
Materials\photos
Materials\photos
Materials\photos
Materials\photos
Materials\photos
Materials\photos
Materials\photos

for
for
for
for
for
for
for
for

..\..\..\photos for Expierd Date Materials\photos for


..\..\..\photos for Expierd Date Materials\photos for
..\..\..\photos for Expierd Date Materials\photos for

See Photos in Power Point File


(Photos for Damage Boxes)
Attached in the Monthly Report

haft sleev )_Page_4.jpg


haft sleev )_Page_5.jpg
ge No 8 ( shaft sleev )_Page_6.jpg

d
d
d
d
d
d
d
d

Date
Date
Date
Date
Date
Date
Date
Date

Materials\photos
Materials\photos
Materials\photos
Materials\photos
Materials\photos
Materials\photos
Materials\photos
Materials\photos

for
for
for
for
for
for
for
for

Expierd
Expierd
Expierd
Expierd
Expierd
Expierd
Expierd
Expierd

Date
Date
Date
Date
Date
Date
Date
Date

Materials_Page_01.jpg
Materials_Page_02.jpg
Materials_Page_03.jpg
Materials_Page_04.jpg
Materials_Page_05.jpg
Materials_Page_06.jpg
Materials_Page_07.jpg
Materials_Page_08.jpg

d Date Materials\photos for Expierd Date Materials_Page_09.jpg


d Date Materials\photos for Expierd Date Materials_Page_10.jpg
d Date Materials\photos for Expierd Date Materials_Page_11.jpg

Updated till 25th of Oct.2012

Revision No. : A
Report No. : 001
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TBC Representative,
Site manager Material control engineer
Eng. Riyadh Sh. Al-habubi Eng. Mohammed rashed

AL-Haydaria Project

Vendor Name : GE
issue Date : 27/5/2012
Type of Packing : Case C1
Item Description
WICKET STOP PLATE

Vendor Name : GE
issue Date : 27/5/2012
Type of Packing ; Case C1
Item Description
SCREW M20x40 A2-70 GB/T5783-2G00
NUTM20 A2-70 GB/T6170-2000
SCREW M12x30 A2-70 GB/T5783-2000
NUT M12 A2-70 G8/T6170-2000
WASHER 12 A140 GB/T97.2-85
SLEEVE SHIMMING 3THK AISI409
SCREW M16x30 A2-70 GB/T5783-2000
NUT M16 A2-70 GB/T6170-2000
SCREW M12X30 A2-70 GB/T57G3-2000
NUT M12 A2-70 GB/T6170-200Q
CLAMP DtA 83.9 JB/ZQ4321-8B

NUT Ml2 A2-70 GB/T6170-2000


NUTM33CL.8 GALVA. GB/T6170-2000
WASHER 33 GALVA. GB/T97.2-85
SCREW M20x85 A2-70 G8/T5783-2000
NUT M20 A2-70 GB/T5170-2000
WASHER 20 A140 (LL20) GB96-85
3" 90 EBLOW
THREADED ROD e 33 LG=755 30CrMoA
SCREW M16x30 A2-70 G8/T57B3-2000
NUT M1G A2-70 GB/T6170-200D
COPPER BRAID CONNECTION
8I-METALLIC WASHER PBST2/16-14
LUG 12THK S355 JOWP
SPRING DIA 55 TENSILE SYSTEM
WASHER 16 140HV GB/T97.2-S5
PINS V3.2X32 GB/T91-2000
NUT M20 CL.8 GALVA. GB/T6170-200Q
NUT LEFT HAND M20 CL.8 GALVA GB/T61702000
SCREW M 20X100 CL.8.8 GB/T5783-2000
NUT M20 CL,8 GALVA. GB/T6170-2000
WASHER 20 GALVA. GB/T97.2-85
SCREW M 20X110 CL.8.8 GB/T5783-2000
NUT M20 CL.8 GALVA. GB/T6170-2000
WASHER 20 GALVA. G8/T97.2-85
PROTECTION BOX
SCREW M 16X50 CL.8.8 GB/T5783-2000
NUT M16 CL.8 GALVA. GB/T6170-2000
SUPPORT 200X3 AISI 409
SCREW M 12X40 CL.8.8 GB/T5783-2000
NUT M12 CL.8 GALVA. GBnT6170-2000
SAFETY NUT M12 GBfr805-88
SAFETY NUT M16 GB/T805-88

Vendor Name : GE
issue Date : 27/5/2012
Type of Packing : Case C1
Item Description

WICKET STOP PLATE

Vendor Name : GE
issue Date 19/6/2012
Type of Packing : Case C1
Item Description
PLATE
PLATE

Vendor Name : GE
issue Date 19/6/2012
Type of Packing : Case C1
Item Description

Eng. Mohammed rashed

PLATE
PLATE

AL-Haydaria 4x125 GE Fr. 9E Gas Turbines


Power Plant Project
Baghdad Co. for Rehabilitation
and installation gas Turbins
Iraqi Ministry of Electricity

Shortage Report
Package No. : PROJD21/432A1/O21

System

Package Gross Weight: 4000 Kg.


Package Dimention : 380x260x150 Cm.
Ref. No.

Exhaust Stack

D01 218D1967 33

Package No. : PROJD21/432A1/O18


Package Gross Weight: 2100 Kg.
Package Dimention : 350x120x100 Cm.
Ref. No.
D01 218D2283 5
D01 218D22835
D01 218D2283 6
D01 218D2283 6
D01 218D2283 6
D01 223D5969 9
D01 223D5969 10
D01 223D5969 10
D01 223D5969 11
D01 223D5969 11
D01 218D19655

Draw. No.
218D1967

System
Exhaust Stack
Draw. No.
218D2283
218D2283
218D2283
21802283
218D2283
223D5969
223D5969
223D5969
223D5969
223D5969
218D1965

D01 218D1965 6
D01 223DG329 18
D01 223D6329 19
D01 223D6329 20
D01 223D6329 20
D01 223D6329 21
D01 218D1965 2
D01 223D6329 17
D01 223D6329 26
D01 223DS329 26
D01 223DS329 27
D01 223D6329 30
D01 223D6552 1
D01 223D6552 2
D01 223D6552 3
D01 223DG552 3
D01 223D6552 3
D01 223D6552 3
D01 223D6552 3

218D1965
223D6329
223D6329
223D6329
223D6329
223D6329
218D1965
223D6329
22306329
223D6329
223D6329
223D6329
223D6552
223D6552
223D6552
223D6552
223D65S2
223D6552
223D6552

D01 223D5973 1
D01 223D5973 1
D01 223D5973 1
D01 223D5973 2
D01 223D5973 2
D01 223D5973 2
D01 223D59734
D01 223D59737
D01 223D59737
D01 223D5973 10
D01 223D5973 12
D01 223D5973 12
D01 223D5973 13
D01 223D5973 14

223D5973
223D5973
223D5973
223D5973
223D5973
223D5973
223D5973
223D5973
223D5973
223D5973
223D5973
223D5973
223D5973
223D5973

Package No. : PROJD22/432A1/O21


Package Gross Weight: 4000 Kg.
Package Dimention : 380x260x150 Cm.

System
Exhaust Stack

Ref. No.

Draw. No.

D01 218D1967 33

218D1967

Package No. : PROJD21/221A1/001


Package Gross Weight: 3688 Kg.

System
Foundation
Embedded Pieces

Package Dimention :618x128x124 Cm.


Ref. No.

Draw. No.

8
8

91029200
91029201

Package No. : PROJD24/221A1/001


Package Gross Weight: 3688 Kg.
Package Dimention :618x128x124 Cm.
Ref. No.
8
8

System
Foundation
Embedded Pieces
Draw. No.
91029200
91029201

Supposed Q'ty

Unit

Actual Q'ty

Shortage Qty

PC

Nil

Supposed Qtv

Unit

Actual Qtv

Shortage Qtv

51
51
2
2
2
8
126
126
19
19
6

PC
PC
PC
PC
PC
PC
PC
PC
PC
PC
PC

Nil
Nil
Nil
Nil
Nil
Nil
Nil
Nil
Nil
Nil
Nil

51
51
2
2
2
8
126
126
19
19
6

Remark

Remark

21
168
84
26
26
51
4
42
5
5
2
9
4
4
4
1
1
1
1

PC
PC
PC
PC
PC
PC
PC
PC
PC
PC
PC
PC
PC
PC
PC
PC
PC
PC
PC

Nil
Nil
Nil
Nil
Nil
Nil
3
26
Nil
Nil
Nil
Nil
Nil
Nil
Nil
Nil
Nil
Nil
Nit

21
168
84
26
26
51
1
16
5
5
2
9
4
4
4
1
1
1
1

17
17
17
51
51
51
4
34
34
4
13
13
13
34

PC
PC
PC
PC
PC
PC
PC
PC
PC
PC
PC
PC
PC
PC

Ni!
Nil
Nil
Ni!
Nil
Ni!
Nil
Nil
Nil
Nil
Nil
Nil
Nil
Nil

17
17
17
51
51
51
4
34
34
4
13
13
13
34

Supposed Q'ty

Unit

Actual Q'ty

Shortage Qty

PC

Nil

Remark

Supposed Q'ty

Unit

Actual Q'ty

Shortage Qty

2
2

PC
PC

Nil
Nil

2
2

Supposed Q'ty

Unit

Actual Q'ty

Shortage Qty

2
2

PC
PC

Nil
Nil

2
2

Remark

Remark

AL-Haydaria Project

Material Receiving Report


Eng. Haitham AL-Azawi
From 24th of Sept. till the 25th of Oct. 2012

Report No.

Date

N0 ACTI

In Oct
2012

ving Report( MRR )


of Oct. 2012

Package No.

CTION
In Oct.
2012

Case Description

Mega Deal Project D


Preliminary Packing List - Q2-11 Delivery - 4x9E units
UPDATED:

AL-Haydaria Project

th

Till 25

Status of GE Boxes
Unit
U21
U22
U23
U24

Arrived
Qty.
%
100%
186
100%
179
100%
183
100%
183
100%
731

Damaged
Qty.
%
5
3%
3
2%
4
2%
4
2%
16
2%

Status of GE Items Details


Unit
U21
U22
U23
U24

Arrived
Qty.
%
5586
100%
4410
100%
5414
100%
5495
100%
100%
20905

Missing Items
Qty.
%
47
2%
1
0%
0
0%
2
0%
50
3%

of Oct. 2

y - 4x9E units

th

Till 25

of Oct. 2012

E Boxes
Not Arrived
Qty.
%
0
0%
0
0%
0
0%
0
0%
0
0%

Damaged
Qty.
%
0
0%
0
0%
4
0%
5
0%
9
0%

Total
186
179
183
183
731

Not Arrived
Qty.
%
0
0
0
0
0
0
0
0
0
0%

Total
5586
4410
5414
5495
20905

AL-Haydaria Project

NO.
1
2

Commodity
Description
Generator
Generator
Generator

3
Generator
4
diffuser
5
Generator
6
7

Generator

Generator

GTG Unit Control Com

GTG Unit Control Com


10
11

Fuel Gas Flow Measur

12

Gas Turbine

13

GT Accessory Module

14

15

GT Accessory Module

16

GT Fire Fighting Protec

17

Light Distillate Oil Fo

18

Heavy Fuel Oil Forward

19

Light Distillate Oil Filt

20
21

Heavy Fuel Oil Filterin


Gas Fuel Off Base Skid

22

Gas Fuel Off Base Skid

23

GT Air Inlet Filter

24

GTG Unit Control Com

25
26

GTG Unit Control Com


GT Exhaust Diffuser

27

Fuel Gas Skid

ydaria Project

Boxes must be opened und


Eng. Haitham AL-Azawi
Till 25th of Oct. 2012

Case #

Case Description

PROJD(21-22-23-24)/510A2/001
PROJD(21-22-23-24)/510A2/002

generator parts
generator parts

PROJD(21-22-23-24)/510A2/003

generator parts

PROJD(21-22-23-24)/510A2/004

generator parts

PROJD(21-22-23-24)/510A2/005

generator parts

PROJD(21-22-23-24)/510A2/006

generator parts

PROJD(21-22-23-24)/510A2/007

generator parts

PROJD(21-22-23-24)/510A2/008

generator parts
Turbine Control Compartment MCC
Container Unit 21

PROJD(21-22-23-24)/B10B1/001

PROJD(21-22-23-24)/B10B1/002
PROJD(21-22-23-24)/0639C/001

Turbine Control Compartment CTL


container
Coriolis flowmeter CMF400

PROJD(21-22-23-24)/1009E/001

GAS TURBINE / TURBINE GAZ

PROJD(21-22-23-24)/190A1/001

9E AUX DUAL FUEL

PROJD(21-22-23-24)/190A1/002

LOOSE ITEMS FOR 9E AUX

PROJD(21-22-23-24)/240A1/001

CO2 FIRE FIGHTING SYSTEM

PROJD(21-22-23-24)/2C1A1/001

Skid pompage fuel lger / Fuel oil forward

PROJD(21-22-23-24)/2C2A1/001

Heavy fuel oil forwarding skid

PROJD(21-22-23-24)/2D1A1/001

Fuel oil filtering skid

PROJD(21-22-23-24/2D2A1/001
PROJD(21-22-23-24/2G0A1/001

Heavy fuel oil filtering skid


GT gas fuel supply system

PROJD(21-22-23-24/2G0A1/002

GT gas fuel supply system

PROJD(21-22-23-24/A040A/016

ELECTRICAL EQUIPMENTS

PROJD(21-22-23-24/B10B1/003

HVAC Machine unit for MCC

PROJD(21-22-23-24)/B10B1/004
PROJD(21-22-23-24/0706B/001

HVAC Machine for CTL


9E Diffusor

PROJD(21-22-23-24/0991A/001

SKID GAZ / GAS SKID

opened under a joint inspection with MOE and TB

Storage
Specifications

Maintanance Action During Storage

AB
AB
AB

..\GE Material Master List (copy from Terastation)\Packing List CD\Tech Specif for Storage & Pr
AB

..\GE Material Master List (copy from Terastation)\Packing List CD\Tech Specif for Storage & Pr
AB

..\GE Material Master List (copy from Terastation)\Packing List CD\Tech Specif for Storage & Pr
AB

..\GE Material Master List (copy from Terastation)\Packing List CD\Tech Specif for Storage & Pr
AB
AB
AB

AB
CB

At Arrival:
1. Check that material is well established according to Storage
Procedure (PE-32/09)
2. Check for possible external damages and repair if necessary
according to applicable procedure
Action;
1. Check that material is well established according to Storage
Procedure (PE-32/09)
2. Check for possible external damages and repair if necessary
according to applicable procedure
At the end of time Storage:
1. Verify that all materials are according to packing list
2. Check for possible external damages and repair if necessary
according to applicable procedure
3. Verify that PEECC packaging satisfies the requirements defined
in applicable documentation and particular documentation.
At Arrival:

1. CHECK WETHER THE PACKAGE IS DAMAGED, DUE TO


TRANSPORTATION. IF NOT DAMAGED DO NOT QPEN THE PACKAGE
DURING STORAGE.WHEN DAMAGED REPAIR AND CHECK THE
INSTALLATION FOR DAMAGES.
Action;
2. NO MAINTENANCE IS REQUIRED DURING STORAGE PERIOD
3. PLEASE REFER TO PDF DOCUMENT MiMo- Storage and
Preservation Statement.pdf
4. PLEASE REFER TO PDF DOCUMENT MiMo- Storage and
Preservation Statement.pdf
At the end of time Storage:
1. CHANGE THE PACKAGING IF THE STORAGE LAST MORE 24
MONTHS
2. NONE
requirements:

CB

Please refer to PDF document 0639C_Emerson_Storage and


Preservation Statement.Pdf
At Arrival:
1. Check the status of this package is correct
Action;
1. to follow the Document GEK 28156
2. do not forget to connect air dryer
3. to change a Desiccant if any
At the end of time Storage:
1. check the status of this package
2. To Check The Humidity & to change a desiccant.
3. After to change the desiccant, to closed correctly the package.

CB
1-To follow the specification 172A8945 (desiccant/Grease & Grease
paper) for the auxiliary module
2-To follow the specification GEK 28156 Rev I (Corrosion ) & the
updates of this
CB
1-To follow the specification 172A8945 (desiccant/Grease & Grease
paper) for the auxiliary module
2-To follow the specification GEK 28156 Rev I (Corrosion ) & the
updates of this
CB
CB

Check Packing, if packing damaged, ripar &replace desiccant inside

CB

Check Packing, if packing damaged, ripar &replace desiccant inside

CB

Check Packing, if packing damaged, ripar &replace desiccant inside

CB
CB

Check Packing, if packing damaged, ripar &replace desiccant inside

1- check the humidity indicator


2-if the humidity out of the scope,more driers should be put into
the package,the recommended quantity of desiccant is half of the
original
3--if the humidity in the scope, there is no more action needed
4- check the humidity indicator
CB
1- check the humidity indicator
2-if the humidity out of the scope,more driers should be put into
the package,the recommended quantity of desiccant is half of the
original
3--if the humidity in the scope, there is no more action needed

CB

At Arrival:
1. Packaging to check (Clash) after shipping and after storage.
2. Check the shock alarms and inversion indicators status
(transport accident.)

CB

3. Check the humidity indicators 1 week after arrival on storage


place, (Transport accident) replace the desiccant bags if
necessary according to informations printed on the case.
Action:
1. Plywood case status to check.
2. Check the humidity indicators inside the case.
3. Replace the desiccant according limit date, Qty and type printed
on package.
Respect 1 year periodicity for desiccant replacement.
At the end of time Storage:
1. Plywood case status according to hygrometry condition
At Arrival:
1. Check that material is well established according to Storage
Procedure (PE-32/09)
2. Check for possible external damages and repair if necessary
according to applicable procedure
Action;
1. Check that material is well established according to Storage
Procedure (PE-32/09)
2. Check for possible external damages and repair if necessary
according to applicable procedure
At the end of time Storage:
1. Verify that all materials are according to packing list
2. Check for possible external damages and repair if necessary
according to applicable procedure

CB
CB

3. Verify that PEECC packaging satisfies the requirements defined


in applicable documentation and particular documentation
At Arrival:
1. Check if any rust on item.
2. Check integrity of tarpaulin(not pierced)
3. Check that no damage on item
Action;
1. 1. The storage time is 24 months. Check the storage every 6
months, if any problem is found, analyze the reason and make
corrective action. Rust spot can be removed by using pickling
passivation agent).
At the end of time Storage:
1. Check if any rust on item
2. Check integrity of tarpaulin(not pierced)
3. Check that no damage on item
requirements:

CB

The diffuser is delivered with watertight cover; Take any measure


to prevent cover tearing
At Arrival:
1. Check The Status of This Package
2. Check the status of humidity if any (Color Pink)
Action;
1. to follow the Document GEK 28156
2. Change the desiccant if any (by door foreseen)
At the end of time Storage:
1. Check The Status Of This Package
2. To check the humidity & change the desiccant if any

MOE and TBC

Periodicity, When?

Environment Temperature
requirement

3 months

AB: 5C / 35C

3 months

CB 4C / 60C
US: NA

0639C_Emerson_Storage and Preservation Statement.Pdf


0639C_Emerson_Storage and Preservation Statement.Pdf

1 Year
24 months

To see according the procedure


To see according the procedure

To see according the procedure


To see according the procedure

Every Month
Every Month
Every Month
Every Month

4C /60C.

Every 6 months,the first time is


6 months after received
6 months after received
6 months after last time checking

Every 6 months,the first time is


6 months after received
6 months after received
6 months after last time checking

-10C / +55C
2 months
2 months
12 month

3 months
3 months

4C / 60C

Every 6 months

-5C / 55C

4C / 60C
24 month

Environment Hygrometry
requirement Min/Max(H%)

Storage Date

AB : 0% / 50%, not condensing

3-Jan-11

CB : 0% / 90%, not condensing


US : NA

N.A

8-Apr-11

30% / 100%

18-Jan-11

0% / 90%

3-Jan-11

0% / 90%

9-Dec-10

0% / 90%

26-May-11

AL-Haydaria Project

Out slip Materials in Site


Updated Till the25th of Oct. 2012

Case Description

GT21

No.

Package No.

432A1

221A1/222A1 /223A1

A980A

GT Air Inlet System Supporting Structure

A040A

GT Air Inlet Filter

1605A

GT Acoustical Enclosure

A041A

GT Air Inlet Duct

100%
23 Boxes of 23

Exhaust Stack
Foundation Materials

GT23
GT Acoustical Enclosure GT23
PROJD23/1605A/001
PROJD23/1605A/018

100%
3 Boxes of 3
100%
2 Containers of 2
88%
15 Boxes of 17

PROJD23/1605A/019
PROJD23/1605A/020
PROJD23/1605A/021

GT Air Inlet Duct GT23


PROJD23/A041A/001
PROJD23/A041A/002
PROJD23/A041A/003
PROJD23/A041A/004

rials in Site
GT22

GT23

GT24

78%
18 Boxes of 23

78%
18 Boxes of 23

60%
14 Boxes of 23

100%
2 Boxes of 2

100%
2 Boxes of 2

100%
3 Boxes of 3

100%
2 Containers of 2

100%
100%
2 Containers of 2 2 Containers of 2

88%
15 Boxes of 17

88%
15 Boxes of 17

88%
15 Boxes of 17

24%
5 Boxes of 21

9.5%
2 Boxes of 21

100%
4 Boxes of 4

50%
2 Boxes of 4

GT24
GT Acoustical Enclosure GT24
PROJD24/1605A/020
PROJD24/1605A/021

GT Air Inlet Duct GT24


PROJD24/A041A/002
PROJD24/A041A/004

No.

6
7

8
9

10
11
12

13

14

15

16
17

18
19

AL-Haydaria Project

Storage Activities
Work Time From 07 AM

till

05 PM

1-do the Preliminary inspection and Handing over for GE boxes


2-Inventory and inspection for GT acoustical enclosure ( GT21 , GT22)
3-Inventory and inspection for gas turbine components ( GT22 )
4-Inventory and inspection for FIXING FRAME DIFFUSER ( GT21 )
5-do the inspection and check for Elbow of GT Air Inlet Duct
6-do the MRR for Received Materials
1-do the Preliminary inspection and Handing over for GE boxes
2-Inventory and inspection for GT acoustical enclosure ( GT21 , GT22)
3-Inventory and inspection for gas turbine components ( GT22 )
4-Inventory and inspection for FIXING FRAME DIFFUSER ( GT21 )
5-Inventory and inspection for assembly device for exhaust plenum of
( GT 21,22,23,24 )
6-do the inspection and check for Elbow of GT Air Inlet Duct
7-do the MRR for Received Materials
1-do the Preliminary inspection and Handing over for GE boxes
2-Inventory and inspection for GT acoustical enclosure ( GT21 , GT22)
3-Inventory and inspection for gas turbine components ( GT22 )
4-Inventory and inspection for FIXING FRAME DIFFUSER ( GT21 )
5-Inventory and inspection for assembly device for exhaust plenum of
( GT 21,22,23,24 )
6-do the MRR for Received Materials
1-do the Preliminary inspection and Handing over for GE boxes
2-inventory and inspection for Gas turbine components for GT21
3-do the MRR for Received Materials

piping activities
Stack pre assemble :

Stack support shaft for GT21


Stack support shaft for GT24
Stack support shaft for GT21- fabricating works for gangways
Stack thermal shield for GT21 ( (hold)
1-inventory and inspection for Gas turbine components for GT21
2-hand over 1/3 OF SHAFT SLEEVE
3-MRR for Received Materials
1-inventory and inspection for Gas turbine components for GT21

2- MRR for Received Materials


1-inventory and inspection for Gas turbine components
2- MRR for Received Materials
1-inventory and inspection for Gas turbine components
2- MRR for Received Materials
1-inventory and inspection for Gas turbine components
2-Receiving of Exhaust side Modification materials
3-do the MRR for Received Materials
1-inventory and inspection for Gas turbine components
2-do the MRR for Received Materials
1-inventory and inspection for Gas turbine components
2-do the MRR for Received Materials
1-inspection for Gas turbine GT23
2-inventory and inspection for Gas turbine components
3-do the MRR for Received Materials
1-inspection for Gas turbine GT23
2-inventory and inspection for Gas turbine components
3-do the MRR for Received Materials
1-inspection for Gas turbine GT23
2-inventory and inspection for Gas turbine components

for GT21
for GT21
for GT21

for GT21
for GT21

for GT21

for GT21

for GT21

3-do the MRR for Received Materials


1-handing over 1/3 OF SHAFT SLEEVE for GT22 ,GT23
2-do the MRR for Received Materials

From 16th Oct. To 19th Oct.2012 N


1- handing over EXHAUST PLENUM MODULE for GT21 ,GT23 ,GT24
2-do the Inspection for Damaged EXHAUST PLENUM MODULE ( GT22 )
3-do the MRR for Received Materials
1-handing over the gas turbine for unit 21
2-do the MRR for Received Materials

Materials Activities inside A


Report apdated till the25th of Oct. 2012

Eng. in charge

Engineers

Technicians

Temprary
Workers

Date of Activity

Eng.
Mohammed Rashed

24-9-2012

25-9-2012

Mohammed Rashed

26-9-2012

Eng.
Mohammed Rashed

29-9-2012

Eng. Muaied

30-9-2012

Mohammed Rashe

1/10/2012

Eng.

2/10/2012

Eng.
Mohammed Rashed

Eng.

Eng.
Mohammed Rashed

Eng.

Mohammed
Eng.
Mohammed
Eng.
Mohammed
Eng.
Mohammed

Rashe
2

3/10/2012

4/10/2012

6/10/2012

7/10/2012

8/10/2012

8/10/2012

10/10/2012

11/10/2012

15/10/2012

Rashe
Rashe
Rashe

Eng.
Mohammed Rashed

Eng.
Mohammed Rashed

Eng.
Mohammed Rashed

Eng.
Mohammed Rashed

Eng.
Mohammed Rashed

Eng.
Mohammed Rashed

9th Oct.2012 No Activities received from


Eng.
Mohammed Rashed

20/10/2012

Eng.

22/10/2012

Mohammed Rashed

s inside Alhaydaria Site(Storages)

No. of Actual working


Man/Power
Persons
hours

Progress

Work
Persentage %

Plan
Start

18

40%

10

20

65%

3
3
2
1

10
10
10
5

30
30
20
5

75%

18

70%

10

20

75%

10

20

75%

10

20

75%

10

20

25%

2
1
3

10
5
6

20
5
18

100%
_
80%

10

20

100%

10

30

10

30

100%
100%

10

30

50%

10

30

10

40

_
90%
15%
_

35%
85%
_

100%
100%
40%
1%
10

50

70

11

10

110

50%

5
2

11

10

110

75%
_

11

10

110

10

60

10

50

11

10

110

11

10

110

10

50

10

60

10

50

10

60

10

50

10

60

100%
100%

10

70

14/10/2012

14/10/2012

75%
_
75%
100%
_
90%
_
100%
_
100%
100%
_
100%
100%
_

ed from the Site


4

10

70

15

10

70

20/10/2012
20/10/2012
20/10/2012
20/10/2012
20/10/2012

Progress
Plan

Remarks

Actual
Finish

Start
23/9/2012
18/9/2012
9/9/2012
18/9/2012
23/9/2012
23/9/2012
18/9/2012
9/9/2012
18/9/2012
25/9/2012
23/9/2012
23/9/2012
18/9/2012
9/9/2012
18/9/2012
25/9/2012

Finish

14/10/2012

14/10/2012

14/10/2012

14/10/2012

14/10/2012

14/10/2012

20/10/2012
20/10/2012
20/10/2012
20/10/2012
20/10/2012

20/10/2012
20/10/2012
20/10/2012
20/10/2012
20/10/2012

20/10/2012
20/10/2012
20/10/2012
20/10/2012
20/10/2012

AL-Haydaria Project

NONCONFORMAN
Apdated from 25th of Sept. till 25th of

No.

NCR No.

Date

Part Name

HPP-M-NCR-001

18/9/2012

Shaft Sleeve of stack

CONFORMANCE REPORT - NCR

5th of Sept. till 25th of Oct.2012

Related Doc. No.

Location

Description

223D5968

GT23&GT2

Not Match The Designs

Nonconforming Condition
Deformation on shaft sleeve (Carbon steel
shells) of the stacks approximately 60%
from the total of pieces. The defomation
betureen( 5-17)m m for the mo6t of the
pieces.
As shown in photps

AL-Haydaria Project

Perishable Materials (Not Arrived)


No.

Item Name and Number

1
2
3
4
5
6
7
8
9
10

Anti-corrosion product (for cooling loop item 811)


Painting Product (item CF0 - 422 432)
Vanadium Inhibitor (item A992)
Lube Oil (Item A990)
Batteries if not recharged (item B53)
Cartridges from Air Inlet Filter (item A040)
Washing Detergent (item 280)
Site Painting( item CF0A1/001)
Site Painting Comp.( item CF0B1/001)
Corrosion Inhibitor Product (Item E10D1 )

Report apdated till the15th of Oct. 2012

rrived)
Delivery
date
May-13
May-13
May-13
May-13
May-13
Apr2013
Jun
2013

Date of use

No.

Jun. 2013
Jun. 2013
Jun. 2013
Jun. 2013
Jun.2013
May. 2013
Jul.2013

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

Perishable Materials(Arrived)
Item Name and Number

Deliverde on

Paint (560A/004) & (560A/005) for PROJD.21


15-Jun.2011
Paint (560A/004) & (560A/005) for PROJD.22
15-Jun.2011
04-Jul.2011
Paint (560A/004) & (560A/005) for PROJD.23
04-Jul.2011
Paint (560A/004) & (560A/005) for PROJD.24
Detergent for Compressor Clean(E10C1)
N/A
Cartridge of Silicone (266A1/001) for PROJD 21,22,23
23-Jun.2011
Cartridge of Silicone (266A1/001) for PROJD 24
05-Aug.2011
Silicone Seal 955128 & 955129 (1617A1 )for PROJD.21
23-Jun.2011
Silicone Seal 955128 & 955129 (1617A1 ) for PROJD.23
05-Jul.2011
Silicone Seal 955128 & 955129 (1617A1 ) for PROJD.24
14-Jul.2011
Cartridge loctite 577 50ml (item 1658/002) for PROJD 21,22
23-Jun.2011
Cartridge loctite 577 50ml (item 1658/002) for PROJD23 05-Jul.2011
Cartridge loctite 577 50ml (item 1658/002) for PROJD 24 23-Jul.2011

Delivery date

Date of use

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