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JULY 2016
Great
Chemistry
Tim Smiley
Superintendent
Glasgow, Ky.
IN MY WORDS:
TECH TALK:
Tips to extend
bearing life
PAGE 46
HOW WE DO IT:
PAGE 20
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JULY 2016
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CORRECTION
The Annual Company Directory in the May 2016 issue of TPO included
incorrect information for two companies. Their correct contact information
is below:
ABB, Inc.
Discrete Automation & Motion
Drives and Controls US
www.abb.com/drives
Park Process
713-937-7602
rcaughman@park-usa.com
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contents
July 2016
top performers:
WATER: OPERATOR Page 22
Steady Hand
22
38
28
12
on the cover
True Tenacity
Bosque Farms operators win Wastewater Treatment System of the Year award
with specialized skills, excellent communication and a strong work ethic.
By Trude Witham
WATER: PLANT Page 28
Great Chemistry
A highly educated staff and two on-site laboratories help keep quality
water flowing at the Barren River Lake Water Treatment Plant.
By Jim Force
By Ted J. Rulseh
By Ed Wodalski
@TPOMAG.COM Page 10
IN MY WORDS Page 42
Helping Hands
Self-Contained Convenience
A Perfect Marriage
Engineer and WERF Research Council
member John Willis finds that often the most
economical biogas and biosolids solutions are
also the most sustainable.
By Ted J. Rulseh
By Jeff Smith
Squeeze Play
Efficient Dewatering
By Craig Mandli
By Scottie Dayton
Cleaner By Design
Blocking Contamination
By Chris Rehmann
PRODUCT FOCUS Page 48
People/Awards; Events
SALES@KELLERAMERICA.COM
877-253-5537
lets be clear
T
FREE INFO SEE ADVERTISER INDEX
PUZZLING SILENCE
I wrote in an article for the online edition of TPO
The (So Far) Untold Story of Flint Lead Pollution, Jan.
21 that Flint was not so much a case of aging infrastructure as of failure in water treatment. Yes, the decades-old
services and household pipe connections contained lead.
But the remedy treatment of the water with anti-corrosives was simple, well known, effective, widely used and
fairly inexpensive.
What baffled me then and still does today is why (as best
I know) no one in an operations role in Flint screamed
bloody murder in public about the bad water. It baffles me
because I talk to water operators often and find they take the
quality of their end product personally they would not
sleep well at night if the water were stained brown or tasted
or smelled bad, to say nothing of being tainted with a toxin.
Millions of words about Flint have been written. Millions more will be written before the incident is consigned to
the history books. Lessons abound and surely have been
well learned. For one thing, the events in Flint are all but
certain to accelerate some utilities actions to mitigate or
eliminate lead in piping.
SOUL SEARCHING
Perhaps the most important takeaway, from an operators perspective, is to ask oneself: If I had been an operator
Thicken your
Sludge
A TOXIC ENVIRONMENT
Now imagine you worked for Flint. Bad water is going
out of the plant. You know it. But city government is controlled by an emergency manager. State regulators arent
taking action. Neither is the U.S. EPA. The entire atmosphere is charged with politics. You fear that if you spoke up
you would suffer negative consequences, up to and including
getting fired.
huberforum.net/SDISC
solutions@hhusa.net
704-990-2053
Simple
to operate
@tpomag.com
Visit the site daily for new, exclusive content. Read our blogs, find resources and get the most out of TPO magazine.
OVERHEARD ONLINE
BOTTLES OF HOPE
Operator Sends
Water to Flint
COST SAVINGS
SCHOOL ROUTINE
How do
nt
treatme
plants
our
protect ?
water
Get Back
to the ABCs
School presentations are
public-education gold. In this blog from veteran school
presenter and operator Jeff Kalmes, youll learn how to navigate
the school system and become an expert educator. Bonus: Kalmes
provides a sample letter that you can use to start your own program.
Tpomag.com/featured
10
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top performer
wastewater:
PLANT
Falling Into
Place
Treatment Plant say their biggest challenge is keeping their microorganisms happy. Their biggest worry is staying ahead of grinder pump rebuilds.
Fortunately, they have it all under control.
A dedicated, experienced team keeps the plant and 1,460 grinder pumps
humming in this community of 5,000 in the Rio Grande Valley of New Mexico. They also operate and maintain the 1,400 gpm conventional water plant
and 1.0 mgd and 0.5 mgd tank wells, install and maintain water or sewer
lines, and read the water meters.
It takes all five employees to properly handle operations and maintenance of the treatment plant and both wells, says Krista Tays, utilities operator. Were on call for emergencies such as line breaks, and we take turns
handling after-hours grinder pump failures and water calls.
The hard work has paid off. The plant won the 2015 Wastewater Treatment System of the Year award from the New Mexico Rural Water Association. Treated effluent more than meets permit standards: The plant removes
99 percent of BOD and 97 percent of TSS.
HOUSEHOLD GRINDERS
Built in 1999, the 0.58 mgd (design) Bosque Farms treatment facility is
an extended aeration plant with a pressurized collections system. A village
ordinance requires installation, maintenance and inspection of grinder
pumps, grease traps and sand traps for individual connections. The grinder
12
KRISTA TAYS
13
ABOVE: The team at the Bosque Farms plant includes, from left, Kevin Fryhover, supervisor; Bobby
Oglesbee, water operator; Krista Tays, utilities operator; Ralph McClellan Jr., plant mechanic; and
Cliff Hibdon, utility director. BELOW: The plant blends in well with its scenic mountain surroundings.
1999
POPULATION SERVED: |
5,000
5
FLOWS: | 0.58 mgd design, 0.23 mgd average
TREATMENT LEVEL: | Secondary
TREATMENT PROCESS: | Extended aeration
RECEIVING WATER: | Rio Grande
BIOSOLIDS: | Land-applied by injection
ANNUAL BUDGET: | $995,000
WEBSITE: | www.bosquefarmsnm.gov
GPS COORDINATES: Latitude: 34500.08N;
Longitude: 1064233.49W
EMPLOYEES: |
pumps, equipped with alarms, are connected to each residence and commercial facility in the village. Sand traps are required for car washes, schools,
day care facilities, commercial laundries and laundromats.
Influent enters the treatment plants covered anaerobic selector system,
and the contents are mixed by a horizontal mixer before moving to the aeration basin. The basin is aerated using diffused air in the tank bottom, delivered by one of three blowers, which operate alternately. The basins concrete
baffles extend aeration time and surround the secondary clarifier. A scum
skimmer arm removes floatables from the clarifier and pushes them into a
scum pit; the material eventually goes to the sludge storage basin.
Effluent is disinfected with a UV system (WEDECO - a Xylem Brand),
14
then measured with a 6-inch Parshall flume and a secondary ultrasonic flowmeter (AMETEK Drexelbrook). Discharge is to the Rio Grande.
Waste sludge is pumped with a double disc pump (Penn Valley Pump)
from the secondary clarifier to an aerated thickener, where it is thickened
with a polymer (UGSI Chemical Feed) and allowed to settle by turning off
the aeration. Biosolids are trucked to a village-owned 240-acre property for
injection into the soil.
Says Tays, When wasting, we send it to our aerated holding tank. From
there, we load it into our vacuum tanker truck and drive about 21 miles to
our injection site. A Big Foot tanker truck injects the material 6 to 8 inches
under the surface.
and McClellan, with a background in automotive repair, excels at wastewater plant equipment maintenance.
Operators perform mixed liquor suspended solids, mixed liquor volatile
suspended solids, settleability and pH tests. Equipment maintenance includes
repairing the aeration system blowers, UV system and water pump, and
When one thing works, the next thing works, and when the numbers
cleaning the clarifier and biofilter
look good and the water looks good, everything seems to fall into place. odor control system.
The largest job is maintaining
KRISTA TAYS
the grinder pumps. When one fails,
we either repair it in the field or replace it, says Tays. We take the old one
DOING IT ALL
back to our shop at the plant and clean and rebuild it.
The plants operators (referred to as utility workers) do everything from
laboratory testing and equipment maintenance to grounds work and cleaning. There is practically nothing we dont know or do, and the employees
DEALING WITH MOP HEADS
work their tails off keeping the plant spic and span, says Tays.
Tays says one of the most important tasks is educating the public about
Tays holds Level 3 wastewater and water certifications and Level 1 laboratory certification, and has
been with the village for 18 years. She reports to Cliff
Hibdon, utility director (Level 3 wastewater, Level
2 water, Level 1 lab, 22 years). The other team members are:
Kevin Fryhover, utility worker and field supervisor (Level 1 wastewater, Level 2 water, Level 1
water distribution, two years)
Utility workers Bobby Oglesbee (Level 1 wastewater, Level 2 water, 11 years) and Ralph
McClellan Jr. (10 years)
The plant is required to have two Level 3 employees (Level 4 is the highest). Each team member has
special skills. Hibdon specializes in permit reporting and oversees the grinder pump contractor installations. Tays keeps the lab and plant operating at peak
performance, and specializes in clarifier operation.
Fryhover oversees all the fieldwork and keeps the
wastewater and waterlines in good shape. He also
works with utility contractors in and around the village. Oglesbee specializes in grinder pump repair,
Two Aurora (Pentair) wash water pumps are used for the spray bar in the
clarifier and to water the apple, almond and other trees and the grounds. The
holding tank biofilter odor control fan is a Nidec Motor Corporation radial
fume exhauster with pecan hulls for the top composite cover.
15
EFFLUENT
BOD
30 mg/L
2.0 mg/L
TSS
30 mg/L
4.0 mg/L
E. coli
126/100 mL
<2.0/100 mL
pH
6.6-9.0
Compliant
TRAINING CHALLENGES
When the Bosque Farms Wastewater Treatment Plant was
built in 1999, the village hired a team of six to operate and
maintain it. Only one had wastewater treatment experience.
Kurt Moffatt, who had been working for the village water
department, became our utility director at the wastewater plant,
recalls Krista Tays, utilities operator. He had Level 4 wastewater
certification, and he trained the rest of us. On-site classes in
grinder pump connection, operation, maintenance and electrical
wiring also helped the team come up to speed. They relied on
manuals for specific plant equipment operation.
Tays, a former village animal control officer for the village,
and her new co-workers attended wastewater treatment classes
offered by the State of New Mexico. Tays had worked in a
veterinary office laboratory and so was no stranger to the lab
environment. She took classes in lab procedures through the
New Mexico Water and Wastewater Association, and helped train
her colleagues at the plant.
The polymer process posed a challenge. Operator Cliff
Hibdon and I had never worked with wastewater systems before,
Tays says. We had to learn the polymer-to-sludge ratio when
wasting in order to get the best product and keep the food and
microorganisms in balance.
Tays recalls that it took about five years for the plant to come
up to speed. Today, operators continually train on grinder pump
control board upgrades and pump wiring, troubleshooting and
repair. Says Tays, We have a pressurized system for the grinder
pumps, and the alarm system for the pumps is tied into our
electrical box, so we have to make sure the voltage is correct and
that the box is receiving all the information its supposed to.
16
the effects of grease and lard: It builds up inside the grinder tanks that the
pumps sit in. The motor will burn up from continually running, or the tanks
will flood because the motors dont know when to come on.
Baby wipes are also a problem: They get caught in the grinder pumps,
so we tell customers no baby wipes or diapers, says Tays. Mop heads are
another headache. Small fibers come off clothes when people wash them,
and the fibers find each other and eventually build up, says Tays. All this
tumbling and spinning in the aeration basin ends up creating humongous
mop heads. Four times a year, McClellan uses a giant pitchfork to reach into
the aeration teeth and pull out the fibers.
Perhaps the biggest overall challenge is keeping up with the enormous
workload. During the day, the staff goes back and forth between the wastewater plant and the water plant a half mile away. Whoever is on call for that
week will check the tank wells, which are about a mile apart, in the morning and each evening before quitting time to make sure everything is OK,
says Tays.
LIKE A FAMILY
A recent high point was winning the System of the Year award, which
was based on the plants consistent quality control and monitoring of effluent
released to the Rio Grande. We were proud that we won, says Tays. People in the village called and congratulated us, and Mayor Bob Knowlton presented the award to all of us at the village council meeting. It was very nice.
The plant was nominated by the villages New Mexico Rural Water representative, Susan Maupin. We thanked her for nominating us, and then
we thanked each other for working so hard at keeping the plant operating
and looking so well, says Tays.
Its a close-knit group. We are so small that were more like family, Tays
says. We have our ups and downs like a family, but we communicate well.
Every morning as people check in, we talk. If we have a new project, we have
a meeting and discuss it. The team has barbecues at the plant several times
a year, and the village does the same for all its employees.
Plant staff members give back to the community.
We give plant tours to elementary, junior high and
senior high school kids, and we also take them to visit
one of the wells, says Tays. We show videos of what
our microorganisms look like under a microscope. Our
favorite is a six-legged one that we call the water bear.
FUTURE GOALS
Staff members hope to maintain the plants efficiency now that the town of Peralta is tied into the
system. We added them in January 2016, says Tays.
Theyre about the same size as Bosque Farms, but
they have more room to expand their population.
The plant may add a primary clarifier at some
point to provide a backup if the secondary clarifier
is taken offline for maintenance. A SCADA system
and staff additions are also on the wish list. Sometimes we feel short-staffed, but over the years weve
learned to work smarter so that everything flows,
says Tays.
She cites efficiency as the teams greatest accomplishment: When one thing works, the next thing
works, and when the numbers look good and the water
looks good, everything seems to fall into place.
Hibdon agrees: The water is flowing and the toilets are flushing, so were in great shape!
www.freshcreek.com
973-237-9099
855/995-4261
www.wedeco.com
17
PLANTSCAPES
Helping Hands
A CALIFORNIA WATER DISTRICT UNDERTAKES A STREAM IMPROVEMENT PROJECT
TO ENABLE UNIMPEDED ANNUAL SPAWNING MIGRATIONS FOR STEELHEAD TROUT
By Jeff Smith
hanks to the Santa Clara Valley Water District, fish can swim upstream
again to spawn and will be able to do so for many years to come.
In 2015, after 18 years of planning and collaborating with the
California Department of Fish and Wildlife (CDFW), the district completed the first of three fish passage projects that will allow the endangered
steelhead trout and other fish to swim under bridges and migrate to their
spawning grounds.
In the Stevens Creek-Evelyn Bridge Fish Passage Project, a 10-person
crew worked for nearly two months to remove two concrete weirs and excavate a low-flow channel with grade control structures. The modifications
slowed down the creeks flow so that fish can easily swim under the bridge
and use a newly constructed fish ladder. To prevent future erosion and help
direct the stream flow, the workers lined the channel with rocks and gravel.
UNDOING DAMAGE
The water district has made it a priority to help restore and maintain a
healthy steelhead population in Santa Clara County. In 1997, a group of
conservation organizations including Trout Unlimited complained that
water district operations were not allowing adequate flows for the protection
of fisheries in Stevens Creek and two other watersheds. As a result, the
water district and CDFW collaborated to develop a fish habitat and conservation plan.
District representatives presented the plan at a general public meeting
in November 2009. In 2012, county voters approved what is called the Safe,
Clean Water and Natural Flood Protection Program, a 15-year program
designed to match the communitys needs and values. Redesign and reconstruction of fish ladders was a part of the plan.
18
E MP
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R U
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HEAVY DUTY
SLUDGE PUMPS
TR
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19
wastewater:
HOW WE DO IT
Squeeze Play
A HIGH-RATE WET WEATHER TREATMENT SYSTEM ENABLES AN OHIO UTILITY
TO CONQUER CSOS AND MEET ITS COMPLIANCE DEADLINE
By Scottie Dayton
BILL YOUNG
was treating stream water in Georgia. Our application was totally different
and would be constructed on a massive scale.
To gather vital information for the design engineers, operators ran a 400
gpm demonstration unit from September 2010 to November 2011. Their tests
confirmed criteria for specifying 11 filtration cells including loading parameters, media size and operating conditions. The clarifier entered service in
January 2015. Today, it treats excess flows with effluent averaging 19 mg/L
TSS and 24 mg/L BOD.
HOW IT WORKS
The clarifier traps pollutants in cells 30 feet long, 22 feet wide and 12 feet
deep, each designed to filter 10 mgd. As influent trickles down through 30
inches of synthetic fiber balls, hydraulic pressure flexes a bladder (reinforced
rubber sidewalls) inward, compressing the media from the bottom (highest
compression) to the top (no compression). This pressure gradient captures a
high volume of solids by trapping large particles in the top portion and fine
particles farther down.
The process uses no mechanical actuators or other moving parts, relying
solely on incoming hydraulic forces. Once the water overflows into the media,
20
PRIDE OF OWNERSHIP
Seven operators (only one per shift) manage the plants daily average flow
of 15 to 17 mgd. They all contributed to the upgrades design, and it paid
dividends. Engineers had the filter backwash water discharging to the three
flight screw pump basins at the headworks. This reduced the plants capacity to treat wastewater. To restore it, operators suggested directing the backwash to the influent channel of the complete-mix activated sludge basin.
That was a major change, says Young. The team also relocated some
chemical lines to the chlorine basin and made it more efficient.
When the demonstration unit arrived, WesTech representatives trained
operators to use the PLC, a TSS meter and variable frequency drives to control flow rates. However, no one had tested the unit in cold weather. I wanted
to see how it operated as a solid block of ice, says Young. With temperatures
in the mid-teens, an operator filled the system with water, ran it for 20 minutes, shut it off, and drained it. The mercury dropped below zero that night
and stood at 10 degrees F the next morning. When the pumps were turned
on, warm effluent from the plant thawed the media immediately, and the
unit functioned flawlessly.
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In January 2015, the SCADA system brought the clarifier online seamlessly. When the 84-inch sewer backs up for 6 feet, SCADA dumps the excess
flow to the wet weather influent line, says Young. At 5.7 feet, SCADA
switches the clarifier to standby mode, which activates the first four cells. If
the flowmeter says more cells are needed, they open automatically.
Last year, the plant activated the system 20 to 30 times and used up to
seven cells. The design calls for nine active cells and two in backwash. During the first months, a major rainstorm caused the clarifier to hiccup. It closed
valves at the wrong time, sending combined flows out the top of the cells and
onto the contained service road. In response, the operator switched from the
automatic mode to manual on the PLC touch screen, then opened the inlet
valves to empty cells and catch the overflow.
The stormwater carried a high amount of TSS that filled the filters in
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the first four cells and activated the backwash cycle, says Young. However,
the PLC failed to open valves to new cells before closing other valves for
backwashing. We traced the problem to setpoints in the PLC programming
and changed them.
Acting superintendent Bill Young adjusts the wet weather clarifiers influent
valve at the Springfield plant.
Then operators discovered that frigid air settled in the empty cells, turning them into giant freezers. During monthly midwinter thaws with days
above 32 degrees and nights below freezing, conditions in the cells formed
ice around the gate valves, causing startup problems.
Thaws also brought heavy rain. When rain was in the forecast, and to
ensure the valves worked, we manually sent effluent from the secondary clarifiers to the first four cells, says Young. That provided enough heat to melt
the ice. Operators worked with the engineer to program the deicing mode
into the SCADA software.
Basically, the wet weather system runs itself, but operators occasionally
still find little things to fix. One situation that went unnoticed was sodium
bisulfite flowing back from the dechlorination/post-aeration basin to the
chlorine contact basin. That caused the sample pump to give false chlorine
residual readings and operators to feed additional chlorine.
In time, they became suspicious and began grabbing hand samples. More
realistic numbers revealed the problem. Following the suggestion of Class 3
operator Kirk Morris, workers installed baffles in the bottom of the contact
tank to help stop the backflow.
The system is easy to monitor, dependable, and doesnt require a fulltime operator, says Young. We met our compliance deadline and ended
CSOs. Now were looking at phosphorus removal.
After Young fed alum to the plant effluent and sent it to the FlexFilter
to verify it was able to catch floc, he designed a preliminary 12-month study.
It will determine which is more economical: catching floc in the main plant
or in the wet weather clarifier.
tpomag.com July 2016
21
top performer
water: OPERATOR
STEADY
HAND
OPERATOR JERRY NICHOLSON APPLIES LONG EXPERIENCE, SKILLS AND WISDOM TO JOB;
WINNING PRAISE, AWARD AND RESPECT AT BOULDERS BETASSO WATER TREATMENT PLANT
STORY: Jack Powell
PHOTOGRAPHY: Carl Scofield
Jerry Nicholson
STABLE CAREER
That line began in March 1980, when he started as a water operator
trainee for the City of Longmont, a community of 86,000 about 12 miles
northeast of Boulder. Nicholson and his five siblings grew up in Longmont,
22
With water, there isnt much fluctuation based on the economy, so youre almost always
needed. Apart from the stability, something is always changing, whether its new treatment
processes or regulations. JERRY NICHOLSON
ABOVE: Nicholson cleans, verifies and calibrates a turbi-
dimeter. LEFT: Valves release water from an indoor storage tank to outdoor storage ponds.
Jerry Nicholson,
Betasso Water Treatment Plant,
Boulder, Colorado
POSITION: |
Water operator
EXPERIENCE: | 36 years in the water industry
DUTIES: Operate 40 mgd plant, analyze lab data,
perform maintenance, mentor new
employees on water treatment processes
EDUCATION: Longmont (Colorado) High School;
attended Univ. of Northern Colorado
CERTIFICATIONS: Class A Water; hydroelectric
certification
MEMBERSHIPS: | Rocky Mountain Section AWWA
GOALS: | Continue to provide clean, safe drinking water
GPS COORDINATES: Latitude: 40 047.65N;
Longitude: 1052011.46W
23
A TEST OF METTLE
Jerry Nicholson and the other operators at the Betasso Water
Treatment Plant will have their skills and patience tested by a
major renovation project. Built in 1963 and upgraded to double
capacity in 1972, the plant will see a complete rehabilitation of its
water treatment processes.
This will be a huge undertaking for us and well need
everyone at the top of their game, says Tom Settle, plant
manager, who has been reviewing plans almost since he came
aboard in 2013. Because Jerry is so proactive and good at
spotting and diagnosing problems, hell be a great help. Key
elements of the 27-month project will include:
Installing plate settlers (Meurer Research) to enhance
sedimentation. As flow travels up the stainless steel
plates, solids settle out onto the plate surface. The clarified water is evenly extracted through the flow control
deck and distributed into troughs, where it flows out of
the sedimentation basin.
Downsizing the sedimentation basins from four to two
while keeping flow levels unchanged, as a result of the
new plate settlers.
Redoing all mixed-media filters, which have been in place
since the early 1990s.
Installing new surface washers.
Adding a sludge processing system to dewater treatment
residuals.
Replacing valves and other equipment.
At present, the Betasso plant uses Leopold filters (Xylem),
which are an older design, but provide high treatment flexibility.
Some of the filters have been reconfigured for better particulate
removal. The plant gets high marks; it has excellent source water
with low turbidity. Raw water has turbidity of less than 1 NTU;
finished water turbidity runs about 0.03 to 0.04 NTU.
Once the project is completed, well be able to run water
more efficiently, and that will help accommodate future growth,
says Nicholson. And well be able to connect to a sanitary sewer
system, which we dont have now because of our high elevation.
Despite the size and complexity of the project, were committed
to producing the water the Boulder area needs without a hitch.
24
Jerry is a good guy to work with, says Bass, his carpooling partner and
a 14-year plant veteran. Hes hardworking and very dedicated to the plant
and to providing clean water. If he sees something that needs to be done,
whether its maintenance or a treatment issue, hell jump on it.
BREAKING BARRIERS
dents here, says Nicholson. A water plant operator is expected to be perfect all the time, and if you make a mistake and the water isnt treated
properly, you can impact the entire community.
Think about it: If a doctor messes up, it typically affects only one person,
but we can affect the health of everybody if we dont do our job correctly. I
enjoy what Im doing and Im excited about the capital improvement project
were about to undertake. Im going to work until I get bored or get tired.
Matt Swadener, a chief operator at the Betasso plant for the last 14 years,
calls Nicholson a true professional and forward-thinking operator. Jerrys
expertise is vast, and hes a conscientious individual who constantly tries to
break down barriers between maintenance and operations so everybody is
on the same page in terms of supporting our facility.
Leopold - a Xylem Brand
Such strong interpersonal skills arent surprising, since Nicholson has
855/995-4261
www.fbleopold.com
done a lot of team building, especially during his time as supervisor at
Longmont. There, he regularly communicated with both disciplines
to
proPV8002AD_Layout 1 5/25/11 12:06 PM Page 1
mote a team atmosphere. That meant assigning operators to work with
maintenance staff and vice versa.
When you work as an operator, you go into the
lab and run tests, look at the monitoring systems
and such, Nicholson says. But theres a lot more to
Attention Treatment Plant Operators
a plant. I always found it a lot better if you could get
operators doing maintenance and diagnosing equipment problems before those things negatively affected
plant processes.
Settle praises Nicholson for his diligence and
his willingness to watch all aspects of plant operations, constantly looking for opportunities to
improve the facility. There is no more selfless team
player than Jerry, says Settle. He quickly volunteers to assist anyone that needs a helping hand,
regardless of how nasty or dirty the job may be.
Jerry is good at teaching, which comes from his
background and length of experience both here and
his previous career at the City of Longmont. Hes
been helpful to me and good at sharing his knowledge with new people and getting them up to speed
on processes.
303/279-8431
www.meurerresearch.com
Let us pump
your sludge.
Then you be
the judge.
25
HEARTS
AND MINDS
AMANDA ACHESON
26
INQUIRING MINDS
The contest began in 2010. According to Acheson, fourth-graders were chosen because while the water narrative is touched on in
the school science curriculum, conservation is a relatively new concept for them. The contest is a way to see how that concept is hitting
home with students.
That age is where a lot of kids form habits they will follow for
years, says Acheson. The teachers do a great job talking about the
value of water, but its sometimes hard to determine how much of
those ideas they retain. Because this contest is so open and the kids
can express their thoughts in such a variety of ways, its fun to see
what pieces the kids find important, and whats sticking with them.
The call for entries goes out in September, and entries are due
after about two months. The Coconino Plateau Watershed Partnerships Public Outreach Committee chooses first-, second- and thirdplace winners in both the essays and artwork.
The winning students classes received treats: a pizza party for
first place, an ice cream social for second, and a popcorn party for
third. The winners receive other prizes, including a T-shirt featur-
FREE TO IMAGINE
ing the winning artwork and movie tickets. The teachers of the winning
entrants receive scholarships: $300 for first place, $200 for second and $100
for third, to be used for classroom materials.
Theres incentive for the students and the teachers to get involved,
says Acheson. Our goal is to make the contest an enhancement to the
fourth-grade curriculum all over the area.
SUCCESSFUL YEAR
Ten schools took part in the 2015 contest, submitting more than 300
total entries. The prize for best overall went to Phoebe Curran and Aubrey
Johnson of Jaimie Mimrans class at Sechrist Elementary. Second place in
art went to JaRon Fowler of Kori Moores Star School class. Second place in
essays was won by Christian Kern-Dubois from Danielle Grimmitts class
at Marshall Elementary. Third place in essays was won by Olivia Lanssens
and Mina Khatibi, also students of Mimran. Third place in art was won by
Faylee Howe from Marshall Elementary.
The students artwork is displayed at Flagstaff City Hall until mid-January, in the meeting room next to the city council chambers. The submissions are also used to promote water stewardship across northern Arizona,
through posters created for classrooms, events and presentations.
Last year, for the first time, contest organizers created laminated water
awareness signs from a 2014 winning entry and displayed them in bathroom areas at the Grand Canyon South Rim Visitors Center, the City of
Flagstaff, Coconino County, the City of Sedona, Northern Arizona University, and two elementary schools.
The bathroom posters were a huge success, and we still get requests
from parks and other municipal facilities asking where they can get them,
Last year, contest organizers created laminated water awareness signs from
a 2014 winning entry for display in public bathrooms.
27
top performer
water:
PLANT
Great
Chemistry
A HIGHLY EDUCATED STAFF AND TWO ON-SITE LABORATORIES HELP KEEP
QUALITY WATER FLOWING AT THE BARREN RIVER LAKE WATER TREATMENT PLANT
STORY: Jim Force | PHOTOGRAPHY: Martin Cherry
to take a chemistry test, its a good bet the Barren River Lake Water Treatment Plant team would be the winner.
Nearly all plant personnel have college degrees, many in chemistry, biology and environmental science. All operators also work in the plants microbiology or wet labs. And chemistry is the most important parameter in the
successful operation of the plant.
Its really nice when you have people who have a good understanding
of alkalinity and pH and other variables, says Tim Smiley, superintendent
of the plant in Glasgow, Kentucky. If we have issues, we have operators with
degrees ready to grasp the problem and understand it. Its a nice blend of
knowledge and experience. It makes a world of difference.
28
It also means excellent quality water and recognition from peers in the
profession; the plant won Kentuckys Best Tasting Water award in 2012, a
distribution award from the Kentucky Rural Water Association in 2014, and
this year, Water Treatment Plant of the Year from the Kentucky Water and
Wastewater Operators Association.
CONVENTIONAL PROCESS
The Barren River Lake plant draws water from a reservoir on the Barren River. Four raw-water pumps bring the supply from the intake structure
to the plant, which is rated for 12 mgd and averages about 6.76 mgd. Its conventional surface water treatment process consists of flocculation, sedimentation, filtration and disinfection.
consisting of 4- to 6-inch pipe with suction holes, were added in 2007 and
have made a difference. Weve had no buildup, Smiley says. Were not
pulling sediment into the filters.
Solids are pumped to a holding tank; when they reach a certain level,
another pump moves the material to lagoons next to the plant. After the solids dry, they are dug out and spread on utility-owned acreage around the
plant. The clarified water flows to a main header that splits into two filtration trains, each containing six 30-inch-deep anthracite-sand-gravel filter
beds with Leopold underdrains. Six
of the filters were added during the
If we have issues,
2007 plant expansion; the other six
date back to the 1990s.
we have operators
Finally, the flow is chlorinated,
with degrees ready to
polyphosphate is added for corrosion control and fluorosilicic acid for
grasp the problem and
fluoridation. Finished water is stored
in an 8.4-million-gallon container
understand it. Its a nice
before being pumped into the 800mile distribution system. Smileys
blend of knowledge and
team monitors the distribution netexperience. It makes a
work using a SCADA system (HTI).
A maintenance crew responds to line
world of difference.
breaks and manages new line instal-
TIM SMILEY
BUILT: |
29
The team at the Barren River Lake Water Treatment Plant includes, front row, from left: Brittany
Pour, operator/lab analyst; Wesley Wilson, lab director/operator; and Scott Jones, operator/lab
analyst. Second row: Lee Hammer, chief operator/lab analyst; Tim Smiley, superintendent; and
Cody Richardson, operator. Third row: Scott Young, general manager; Chris Gentry, chief operator;
and Tyler Emberton, operator trainee. Fourth row: Clint Harbison, engineering manager; and
Billy Carver, systems operations manager.
lation. The utilitys engineering department helps hold down external costs
for planning upgrades another 6 mgd expansion is being planned.
CHEMISTRY IN BALANCE
Using chemistry, Smiley and his staff watch over the plant the way a
mechanic might fine-tune the engine of a classic automobile. Chlorination
is an example. We sometimes add chlorine at the flash mix points or in the
settling basins, instead of at the end of the process, Smiley says. We get
longer chlorine contact times when we add it at flash mix.
At the same time, chlorine helps depress the pH of the water, and manipulating pH in this way can help the function of the coagulants being added
at the same point. Lime increases our alkalinity, Smiley says. We need a
little chlorine to depress pH.
30
IN MEMORIAM
As pleased as Tim Smiley and his staff
were about receiving the recent Water Treatment Plant of the Year award from the Kentucky
Water and Wastewater Operators Association,
the honor was somewhat bittersweet. Thats
because Chase Powell, one of the operators
most responsible for the award, was killed in an
automobile accident last August.
Powell had been on Barren River Lake plant
staff for three years. His death demonstrated
how close-knit the plant staff is. Smiley says
everyone attended Powells funeral and felt the
loss personally as well as professionally.
Chase was my organizer, says Smiley.
He had a degree in environmental science from
the University of Kentucky, and he was really
particular about keeping records. He had all our
data and information organized in file folders,
and that made it a lot easier to find things as we
compiled the information for the award application. He even organized our tool room.
The award is given annually for having at
least a two-year operational record that demonstrates proficient operations in accordance with
all required permit standards, with no more than
one violation in the last 12 months.
KEEPING IT CLEAR
The same goes for turbidity. Weve been meeting Area-Wide Optimization Program standards of below 0.3 NTU 95 percent of the time for 10 consecutive years, says Smiley. To maintain a low-turbidity profile, the staff
monitors turbidity continuously at four points: raw water, top of the filters,
combined filter effluent and finished water.
The lab has four separate faucets we draw from and test, says Smiley.
Each carries water from one of the sampling points. While the Hach equipment monitors continuously, the faucets enable the staff to manually check
water quality and chemistry, as well. Taste and odor are also tested, as are
algae blooms at certain times of the year.
While all operators are proficient in the wet lab, they are just as well versed
in operating the plants microbiology lab. The lab has the same standards
as the states microbiology lab, says Smiley, who built the lab when he joined
the staff several years ago. Having it helps us keep the water safe. If we have
a break in the distribution system and have to issue a boil order, the sooner
we get results from our own lab, the sooner we can notify our customers.
all the waste. Plus, with a good source water, we can keep coagulants and
other dosages down. That helps save on costs.
Even a smooth-running operation like the Barren River Lake plant must
look ahead, and Smileys team sees a number of challenges, some of which
may increase costs. The plant needs to replace the media
in the older set of filters. During the 2007 upgrade, we
It all goes back to personnel. From top to bottom, your
added six new filters, but now, according to our filter profiles, we probably need to be replacing the media and
biggest asset is your people. Our people care. Its not just
cleaning out the older set of filters, Smiley says. For
a 9-to-5 job. You cant just walk out the door and forget it.
us, thats a big project and a big cost.
The filters havent exhibited breakthrough, but the
TIM SMILEY
plant needs to stay ahead of the situation.
And while planning for expenditures, the team recognizes the value of
The plant also doesnt have to send samples to an outside lab and worry
investment. We just replaced the roofing on our intake and chemical buildabout hold times.
ings, Smiley says. That makes the structures more energy-efficient and that
The knowledge of chemistry helps keep costs down, too. Were really
will pay dividends by reducing heating costs.
conscientious on dosing and proper use of chemicals, says Smiley. We cut
31
The Barren River Lake Water Treatment Plant was built in 1967 and expanded
in 2007.
TIM SMILEY
While investing in the plant is prudent, Smiley values investment in people even more. If theres anything hes learned in the water profession its the
necessity to hire qualified people.
The team includes:
Chris Gentry, chief operator
Lee Hammer, chief operator and lab analyst
Wesley Wilson, microbiology lab director/operator
Scott Jones and Brittany Pour, operators and lab analysts
Cody Richardson, operator
Tyler Emberton, operator trainee
It all goes back to personnel, he says. From top to bottom, your biggest asset is your people. Our people care. Its not just a 9-to-5 job. You cant
just walk out the door and forget it. We get really close at the water plant. We
32
dont have a day off treating water never stops. We rely on each other. If
we have an issue, my staff calls me and asks what they can do.
Smiley says that feeling of dedication and mutual respect comes from his
administration and works its way down through the organization: The quality
of the people you have reflects the quality of the water youre putting out.
Hach
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SUSTAINABLE
OPERATIONS
Cleaner By Design
A WISCONSIN PLANT GOES GREENER WITH BIOLOGICAL PHOSPHORUS REMOVAL,
HIGHER-EFFICIENCY EQUIPMENT, BIOGAS-TO-ENERGY AND OTHER UPGRADES
By Doug Day
MULTIPLE CHANGES
The facility plan included a number of changes to improve energy and
water efficiency at the 1980s-era 11.5 mgd (design) plant. Serving 75,000 people in Eau Claire and Altoona, the plant has an average flow of 5.1 mgd.
Our rotating biological contactors werent doing a very good job on the
biological oxygen demand (BOD), Pippenger says. We were seeing our
loading coming up because the city has increased in population, and we have
more industrial companies coming in. Our secondary treatment process
wasnt keeping up with it.
The $40 million project began in spring 2013, and most of the improvements
were online by spring 2015, immediately improving treatment efficiency.
Influent flow
2013
2015
5.3 mgd
5.1 mgd
BOD loading
Effluent BOD
BOD treatment
efficiency
95.4%
98.3%
TSS loading
Effluent TSS
TSS treatment
efficiency
93%
99.2%
ENERGY SAVINGS
Two old 240 kW engine/generators were replaced with two 275 kW models (Gen-Tech). The additional generating capacity will save the plant about
$300,000 a year at current electricity rates.
The plants heating needs are being met partly by heat recovery from the
engines (about 20 percent of demand) and by the addition of boilers for
34
WATER EFFICIENCY
To reduce the amount of potable water used, the wastewater treatment plant
is reclaiming about 740 gpm of effluent and using it for purposes including:
Cleaning and washing a variety of equipment, including the gravity
belt thickener, process tanks, washer/compactor screens, grit classifier, lime slurry preparation tanks, scum troughs and sludge thickener hopper
Digester foam suppression in the biogas handling vessel
Elutriation for thickening primary solids in the gravity thickener
Odor control in the engineered media system in the headworks
General site cleaning and landscape irrigation
ENVIRONMENTAL IMPROVEMENTS
To stay below its 1 mg/L permit limit on phosphorus, the facility used
to chemically treat its effluent. That is no longer necessary. It used to be our
highest chemical cost, says Pippenger. We spent
hundreds of thousands of dollars a year on ferric chloride to make sure we maintained our limit.
150 YEARS
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quipment for inspecting pipes, tanks, culverts and other water infrastructure can be a major investment. Truck-mounted systems are
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Now, Deep Trekker has introduced a portable crawler camera system
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The technology is an offshoot of the companys experience with Deep
Trekker submersible remotely operated vehicles (ROVs) for inspecting
potable facilities such as water tanks and reservoirs. Amanda Coulas, marketing manager, talked about the crawler camera system in an interview with
Treatment Plant Operator.
The crawler camera from Deep Trekker is operable by one technician and is
fully submersible.
been brought over to the crawler world. The crawler is depth rated to 164
feet. It can go into reservoirs, underwater pipelines and operate semi- or fully
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: Can this unit be used for general sanitary sewer pipe and water
pipe inspections?
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inspect potable water pipes, and in fact any pipe as small as 8 inches. As with
our ROV system, all materials are acceptable for use in drinking water.
: What type of camera does this system use?
Coulas: We offer a static camera head and a pan-tilt-zoom camera. The
proven block camera head is intended for low-light inspection with 10x optical zoom. Six small, ultrabright, dimmable LEDs surround the camera to
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36
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: What do you see as some of the most promising applications for
this system?
Coulas: Weve seen a lot of interest from municipalities for their sanitary sewers. Service companies that already own ROVs are interested in using
it for stormwater and potable waterlines. Some clients who use ROVs primarily for water tank inspections plan to add the crawler to their service fleet.
: Do you see significant potential in stormwater applications?
Coulas: Yes. Our ROVs are used a lot in the stormwater sector, and the
pipe crawler will expand our capabilities in that market. Different states
have different regulations about how much sediment can accumulate in
stormwater pipes. If pipes are not properly maintained, flood risks increase.
Its important for cities and suburbs to keep inspections current.
: How would you describe the durability of this equipment?
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37
top performer
wastewater: OPERATOR
TRUE
TENACITY
a saying its how he defined his life in wastewater treatment. Since he started in 1978 as an operator, Cantu has spent countless hours researching,
studying and looking at the whys behind every
process and decision, challenging his bosses and
the U.S. EPA.
The result: a stellar career marked by advancement; the respect of management, colleagues and
regulators; and, last year, the 2014 Regional Wastewater Treatment Plant Operator of the Year Excellence Award.
Presented by the EPAs New England office,
the award acknowledges Cantus achievements as
superintendent of the Manchester (New Hampshire) Wastewater Treatment Plant. Those include
improved water sample collection, substantial cost
savings and commitment to mentoring of cleanwater professionals. The New Hampshire Department of Environmental Services (DES) was
instrumental in Cantus nomination.
STEADY PROGRESS
38
39
The plant team includes, from left, Fred McNeill, chief engineer; Rick Cantu,
former superintendent; Rob Robinson, superintendent; and David St. Armand,
chief operator.
ulations. For example, in 2008 the EPA insisted that the plant install a $25
million aluminum treatment system, believing too much aluminum was
being discharged into the 117-mile-long Merrimack River. Cantu didnt
believe aluminum was a major problem and asked for an extension of the
plants NPDES permit, which set the aluminum limit at 87 ppb. The EPA
gave the facility 15 months: 12 for a study and three to produce a final report.
Cantu and a team of state DES and plant staff members collected water
under clean sampling conditions, which had never been done before in New
Hampshire. That meant double-bagging bottles, avoiding clothing with aluminum zippers and buttons, and even removing aluminum eyeglass frames
anything to prevent contamination. Samples showed that the river was
not endangered from aluminum, so the EPA dropped the requirement from
the permit.
Meanwhile, the EPA proposed permit limits for copper and lead, to which
Cantu responded, If theres no problem with aluminum, then theres probably no issue with copper or lead. He asked to do a full-year study. EPA officials agreed that the plant could take clean samples during low-flow conditions
at the river. Cantus team produced impressive numbers: They measured 20
percent of what the EPA used in fact sheet calculations from Whole Effluent
Toxicity ambient river sampling measured for copper, and a non-detect result
for lead. Again, the river was found clean in terms of those metals, so the
EPA dropped that requirement.
Rick has been willing to invest a lot of research time in topics that affect
the Manchester plant, says Kenneth Kessler, DES operations section supervisor, who nominated Cantu for the excellence award. He was always trying to get to the bottom of the reasons for decisions, rather than simply
accepting them. Rick has also been active in advocating for clean sampling
techniques, which have affected the permitting cycle for a lot of wastewater
treatment plants, finding lower background levels compared with the previous willy-nilly way data was collected.
VALUABLE MENTORSHIP
As diligent as Cantu was with sampling and permit issues, he has been
equally committed to developing wastewater talent. Kirk Ray, Manchester
plant maintenance supervisor, says, Rick mentored me in the job, helping
me understand what was required in terms of our permits and how to motivate staff. As a boss, he was very easy to work with and let you do your job
without micromanaging. Our staff liked and respected him; pretty much
wherever he went there was a lot of good humor.
Fred McNeill, chief engineer of Manchesters Environmental Protection
Division and Cantus supervisor, recalls how a few years ago Cantu mentored
AS THOROUGH AS POSSIBLE
Rick Cantus hard-nosed approach has been part of his persona at
the Manchester Wastewater Treatment Plant. Early on, he addressed
issues with pretreatment and industrial discharges.
With his strong industrial pretreatment background at OMI, Cantu
had a good idea of industry impacts. When he saw the industrial discharge
levels at the Manchester plant, he told the chief engineer that the local
industries were doing a good job. But I told him that wed have to make
some operational changes at the plant, and even though the culture wasnt
to rock the boat, he could see that what I said made sense, Cantu says.
Another example occurred when Cantu became superintendent in
2007, during an upgrade of the plants primary clarifiers. A contractor
had taken out two of the plants three clarifiers, and the two new ones
were having problems with poor capture. The contractor wanted to
take out the third one and see what would happen. Cantu and his
operators refused, preferring to keep the good clarifier. They also
brought in John Essler of CPE Services, who installs clarifiers all over
40
the country, and worked with the engineering firm of Metcalf & Eddy
to resolve the problems.
After six or seven months, the original contractor admitted that
its design specifications didnt factor in heavy return flows, says
Cantu. So the flows going through were much faster than we
anticipated and as such missed a lot of solids. In the end, we got the
contractor to pay 50 percent of the cost to retrofit those two clarifiers
and adjust the third one.
Perhaps the best example of Cantus doggedness comes from his
former boss, Fred McNeill, chief engineer. McNeill remembers getting
a memo from Cantu about algae in levels in the Merrimack River, on
which state and federal officials base phosphorus limits. One day
Rick comes running into my office and says, Look at this; this sample
was taken at 4 oclock in the afternoon, which means the sun was
setting and therefore not the optimum time to take the sample,
McNeill says. Thats how deep he drilled down.
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IN MY WORDS
A Perfect Marriage
ENGINEER AND WERF RESEARCH COUNCIL MEMBER JOHN WILLIS FINDS THAT OFTEN THE MOST
ECONOMICAL BIOGAS AND BIOSOLIDS SOLUTIONS ARE ALSO THE MOST SUSTAINABLE
By Ted J. Rulseh
John Willis
: Are there any barriers in terms of the technical aspects of, say,
knowing how to run a combined heat and power (CHP) system?
Willis: I dont think in general thats a barrier. A bigger issue is that
producing power is not part of most wastewater utilities core business. Taking on a new obligation to keep something running that doesnt help their
effluent quality that seems to be a bigger barrier.
42
: Why is there more upside to vehicle fuel than to CHP at the plant?
Willis: Vehicle fuel is not the best solution for everyone. But while CHP
is good, you need to treat the gas to a high level to put it into todays engines,
and then you need to run the engines. Vehicle fuel systems can be about half
as expensive from a capital perspective, and they cost less to run because
you dont have the engine. And the revenue can be a lot better. About half of
the revenue comes from replacing fuel in vehicles, while the other half is the
petroleum industrys payments to meet their renewable portfolio standards.
Under the EPAs Renewable Fuel Standard (RFS), petroleum companies
need to account for a certain amount of renewable fuels of various types for
every gallon of fossil fuel they produce. The RFS came into being in 2006,
and ever since then the EPA has been running with it and making sure that
renewable fuel credits (Renewable Identification Numbers or RINs) get
bought. The renewable fuel credits are worth as much as the fuel itself, and
so wastewater utilities can double how much money they get per gallon of
biogas-derived vehicle fuel.
: Where is this being done today?
Willis: San Antonio has a plant that takes the digester gas, produces
pipeline-quality natural gas, and puts that into the distribution line. Brown
and Caldwell put a gas-upgrading system in at one of the plants in King
County, Washington, that has been running since the mid-1980s. Were doing
a project now with St. Petersburg, Florida, for vehicle fuel. It will produce
the energy equivalent of 1,700 gallons of diesel every day. It works because
the city is converting its trash truck fleet over to compressed natural gas. The
project has a $90 million construction project, but over 20 years, after paying back the capital, it will save between $30 million and $60 million.
: What about co-digestion to boost biogas production and generate more energy?
Willis: Co-digestion is exciting and we ought to be doing more of it. If
you think of what we typically treat in digesters, its once-digested food waste.
If we take in raw food waste and digest it, we get a lot more fuel value. We
get what we normally would from the sludge, and we also get what the human
body would have taken out. Its a high-Btu feedstock.
But for co-digestion to have value, you have to be using the gas. Looking
at the other side of the question, the State of Massachusetts has banned food
waste from landfills. So far they havent enforced it, but if they did, then the
food waste producers and solid waste haulers would have to find something
to do with the food waste. So there may be a revenue stream for treatment
plants accepting that material. That kind of tipping-fee revenue has driven
many co-digestion projects.
: What else on the biogas side is exciting right now?
Willis: I think the DC Water program is a new paradigm. A lot of utilities are looking at thermal hydrolysis. Thats a pretty neat technology. It
creates a lot less of a better biosolids product that dewaters better. It helps
reduce the cost, and it also allows more diverse uses. There isnt as much
yuck factor. There is a considerable product upside.
: Do you see any more futuristic technologies in the developing stages?
Willis: Theres a company called Kore Infrastructure thats looking at
turning sludge into diesel, using a process called hydrothermal liquefaction.
It takes energy and equipment to do that. Im not sure its entirely perfected
yet, but what if instead of producing biosolids we could produce diesel?
Theres a spinoff from one of the Stanford University research groups called
Mango Materials. They are using a similar high-temperature process to form
fundamental carbon molecules that can be used to produce plastics.
: Looking at the biosolids side, what do you think can be done
about the horror stories that continue to be told about land application?
Willis: The industry and the EPA have done everything we possibly can
to document that land application is safe, but we cant prove a negative. Its
pretty tough to prove that its absolutely, positively safe, even though everything weve done says the risks are virtually nonexistent. Its a public relations machine that generates the misinformation, and it just keeps cranking.
I think we need to routinely tell the public about all the good were doing
as an industry. We ought to be willing to call our newspapers and get that
message out there. Many of us still have the attitude of Lets keep our
heads down and hope the newspapers dont call. Thats shortsighted. Where
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43
spotlight
Efficient Dewatering
By Craig Mandli
VOLUME REDUCTION
The solids will be taken at most landfills, or can be turned into a compost that can be sold or applied to livestock feed fields and landscaping with
the proper permits, says Bonifay.
SMALL-PLANT SOLUTION
The box can be filled with 22,000 to 25,000 gallons of wastewater at 1.5
to 2 percent solids in about two hours. After 24 hours, volume can be reduced
by up to 80 percent. While AQUA-Zyme has long offered the box to septic
system and grease trap pumpers, Bonifay says more municipal operators
have seen uses for it in recent years.
It makes a lot of sense for smaller wastewater treatment plants that still
use drying beds, because it can really help speed that process up, she says.
Municipalities are always looking to cut costs, and we believe this is an easy
way to help them do it.
The solids collect inside the rolloff dewatering box, which can be
It makes a lot of sense for smaller wastewater treatment plants that still
picked up and taken to a landfill or
compost facility. The unit reduces
use drying beds, because it can really help speed that process up.
the volume of solids and can enable
SUZETTA BONIFAY
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Bonifay says the company is already working on some innovations to the
processing waste from outside sources. Solids produced by the unit will
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TECH TALK
Blocking Contamination
EFFECTIVE BEARING SEALS ARE IMPORTANT TO LONG AND TROUBLE-FREE LIFE IN A WIDE
RANGE OF ROTATING EQUIPMENT IN WATER AND WASTEWATER TREATMENT PLANTS
46
Figure 2. When equipment rotates, the bearing housing heats up and the oil/air
mixture expands, forcing air through the seal. As the equipment cools, the oil/
air mixture contracts, and air is sucked into the housing, laden with dust, moisture and other harmful substances.
By Chris Rehmann
The best way to deal with this moisture contamination is to use a modern labyrinth bearing protection which, when the shaft stops rotating, creates a perfect vapor seal against moisture and dust. These designs also protect
against other sources of moisture, such as water jets, and can operate in totally
flooded or submerged environments (Figure 3).
Excessive heat
Overheating is another cause of bearing failure. The trick is to run the
bearing at optimum temperature; that requires optimum lubrication. A sure
sign of bearing overheating is discoloration of the rings, balls and cages in
shades of blue to brown. Unless the bearing is made of special alloys, temperatures of about 292 degrees F (200 degrees C) can anneal the ring and
ball materials, resulting in loss of hardness and, in extreme cases, deformation of the bearing elements.
The most common causes of overheating are excessive speed, inadequate
heat dissipation (insufficient cooling) and lubricant failure.
Overheating is a major issue, as even slightly elevated temperatures can
cause oil or grease to degrade or bleed, reducing lubrication efficiency. Under
even higher temperatures, oxidation destroys lubricating elements and leads
to formation of carbon, which may clog the bearing. The best way to extend
lubricant life and keep it in optimum condition is to use a labyrinth bearing
protector, proven to prevent contamination ingress and lubricant egress.
LUBRICATION ISSUES
Another major reason bearings fail is improper lubrication, which accounts
for about one-third of failures. Reasons for inadequate lubrication range from
poor lubricant viscosity, prolonged service or infrequent changes, excessive
temperature, the wrong type of lubrication, and over-lubrication (the rolling
elements of bearings operate at their optimum temperature when the minimum amount of lubrication is used).
Creating optimum lubrication is a balancing act: Both over- and underlubrication can create problems, as will use of a lubricant not suited to the
equipment. Consistency, viscosity, oxidation resistance and anti-wear characteristics all figure into lubricant selection. Usually, the application dictates
the amount, type and frequency of lubrication needed.
expansion within the bearing housing. While the shaft is not rotating, the
micro-gap is closed, forming a perfect vapor seal.
These labyrinth seals can reduce water contamination of the bearing oil
from as high as 83 percent to just 0.0003 percent compared to lip seals, even
when exposed to high-pressure water jets. They are also designed with a thinner cross section and seal length, and thus can be retrofitted on more equipment without modifications. The seals can be retrofitted to damaged shafts,
avoiding costly replacement.
CONCLUSION
Bearings require a continuous clean film of lubricant in the appropriate
amount. An effective way to achieve this is with labyrinth bearing protectors. They can help increase reliability in pumps, electric motors, fans, pillow blocks, steam turbines and gearboxes.
ABOUT THE AUTHOR
47
product focus
Drives
Pumps, Drives,
Valves, Blowers and
Distribution Systems
By Craig Mandli
Blowers
EURUS BLOWER ZG TRI-LOBE
AERATION BLOWERS
ZG tri-lobe aeration blowers for MBBR,
biosolids and/or equalization tanks from
Eurus Blower are rated to 15 psig and ZG tri-lobe aeration blowers
from Eurus Blower
flows to 3,950 cfm. They have integralshaft ductile iron impellers, dual splash lubrication, oversized roller
bearings, piston ring air seals, viton lip seals, plus low vibration and
noise characteristics. Packages have an integrated intake filter/silencer
with washable filter media, heavy-duty base/integrated discharge silencer,
vibration dampers, OSHA guard and a V-belt drive with auto belt tensioner. Options include motors, check valves, safety valves, flexible connectors and sound enclosures. 630/221-8282; www.eurusblower.com.
Hydrants
WCM INDUSTRIES WOODFORD U200M/W
The Woodford U200M/W freezeless, high-flow utility hydrant
from WCM Industries is designed for use where year-round
availability of water is required. It can be used for filling tanks
and cleaning equipment, automatically draining (so the hydrant
cant freeze) when the hose is detached. It is available with a manual-close lever handle or wheel handle (to regulate water flow).
The lever handle can be removed to prevent unauthorized use.
The hydrant is serviceable from above ground; all working parts
can be removed through the top of the hydrant. The outlet can
be located at any height above ground level; bury depth is
adjusted accordingly. 800/621-6032;
Woodford U200M/W utility
www.woodfordmfg.com.
48
Pumps
GREYLINE INSTRUMENTS
MODEL DFS 5.1 DOPPLER
FLOW SWITCH
The Model DFS 5.1 Doppler Flow
Switch from Greyline Instruments measures liquid flow with a non-contacting
Model DFS 5.1 Doppler
Flow Switch from
ultrasonic sensor mounted on the outside
Greyline Instruments
of 1/2-inch-diameter or larger pipes. It
installs in minutes, no pipe drilling or cutting is required, and there is
no maintenance. It is designed for pump protection, valve control and
flow/no-flow alarms. It is ideal to control wastewater, slurries, caustics,
acids and difficult liquids. The watertight NEMA4X switch enclosure
includes a 5-amp DPDT control relay with adjustable on and off setpoint controls, adjustable time delay, flow rate bar graph, and relay status LEDs. A sensor mounting kit is included, and the sensor cable can
be extended up to 492 feet. 888/473-9546; www.greyline.com.
BBA PUMPS
BA180E D315
The BA180E D315 compact
8-inch dry self-priming pump
BA180E D315 pump
from BBA Pumps provides a maximum
from BBA Pumps
capacity of 3,150 gpm and a maximum head
of 135 feet at 59 psi. It is driven by a Caterpillar diesel engine that
meets stringent global emission standards. It is built according to
strict U.S./EU emissions legislation and is suitable for use worldwide, and comes in a sound-attenuated enclosure, ensuring a low
noise level and protection against dust, wind, rain and snow. It has
a high-end LOFA control panel with support in 10 languages. Its
light weight makes it easy to move around on site, or it can be mounted
on a trailer. 843/849-3676; www.bbapumps.com.
BLUE-WHITE INDUSTRIES
PROSERIES-M M-2
Designed for smaller municipal
water and wastewater systems, the ProSeries-M M-2 peristaltic metering injector pump from Blue-White Industries
ProSeries-M M-2 peristaltic
metering injector pump from
is suited for injecting the aggressive
Blue-White Industries
and/or viscous chemicals often used in
water treatment applications. It has an intelligent control system
that permits connection to SCADA systems and other remote controllers. Optional advanced SCADA communications command and
status capabilities include start, stop, prime, and setpoint speed,
motor status and others. Available protocols include Profibus DPV1,
Modbus RTU, Modbus-TCP, EtherNet/IP and Profinet RT I/O.
Built-in inputs include 4-20mA and pulse inputs for remote external speed control and either powered 6-24 VDC or non-powered
dry contact closure for remote start/stop. Outputs include one
250-volt/6-amp relay to monitor the tube failure system and flow
verification system, and 4-20mA analog signal scalable to the motor
speed. It has feed rates from .01 to 17.2 gph, pressures to 125 psig,
200-1 turndown ratio and is NSF-Listed Standard 61. 714/893-8529;
www.blue-white.com.
49
product focus
pass through the impeller and volute, coupled to a hightorque four-pole motor (2, 3 and 5 hp) for large solids
shredding. An oil-lubricated double-mechanical seal
with separate lip seal protects the motor. A heavy-duty
SOOW power cable and Seal Minder cable enable early
warning pump and motor protection.
SKGF Series submersible
860/399-5937; www.bjmpumps.com.
pump from BJM Pumps
BOERGER BLUELINE
The Boerger BLUEline rotary lobe pump is
a self-priming, valveless, positive displacement
pump used for the conveyance of biosolids, grease,
sewage, scum, lime slurry, alum sludge, permeate and polymers. There are 21 pump models in
BLUEline rotary lobe
six
series with pulsation-free operation, fully reverspump from Boerger
ible rotation, dry run capabilities and flow rates
up to 7,500 gpm. They are stable and wear-resistant with MIP-Design
(Maintenance in Place) that allows for all wetted parts to be easily
replaced through the front cover without the removal of pipe or drive
systems. 844/263-7437; www.boerger.com.
operates independently of rotational speed. SmartRun control is preprogrammed to meet specific wastewater customer requirements. It has up
to 4 percent higher motor efficiency than the nominal premium-efficiency
motor standard. 855/995-4261; www.xylem.com.
LAKESIDE EQUIPMENT
CORPORATION SCREW PUMPS
Screw pumps from Lakeside Equipment
Corporation have built-in variable capacity
that automatically adjusts the pumping rate
and power consumption while operating at
a constant speed to match the incoming
Screw pumps from Lakeside
flow. They have a high rate of acceptance
Equipment Corporation
for their ability to lift water efficiently at
any stage of the treatment process. They can be used in a variety of applications, including wastewater plant lift stations, return activated sludge,
stormwater pumping, land drainage and industrial applications. They
efficiently lift large quantities of water at low heads. Patterned after the
Archimedean screw, the pumps assembly consists of a simply designed
screw, upper bearing, lower bearing and drive arrangement. 630/8375640; www.lakeside-equipment.com.
50
Alpha skimmer
from Megator Corp.
boldly go
where no aerator or mixer
has gone before.
www.foldafloat.com
815-654-2501
51
product focus
since no additional parts come into contact with the feed chemical. It is
suitable for continuous micrometering from 1 mL/h thanks to the regulated solenoid drive. It has integrated pressure measurement for greater
safety during commissioning and during the process. It includes an
integrated seven-day timer for timed metering tasks. It can be integrated
into automated processes and used in all industries, and can work as a
control unit with the process timer. 412/787-2484; www.prominent.us.
PULSAFEEDER PULSATRON
PULSAtron pumps from Pulsafeeder have a guided
check valve system with a seat-and-ball design that
ensures reliable and accurate metering year after
year. Their fin-cooled solenoid enclosure dissipates
heat, ensuring that the pressure-handling capability of the pump can be maintained. The thermally
protected solenoid protects the pump from seizPULSAtron pumps
ing up in extreme heat conditions with an autofrom Pulsafeeder
matic reset feature, allowing the pump to resume
operation upon cooldown. Units are tested and rated under hot conditions so flow and pressure ratings meet specifications. They offer flows
up to 600 gph and pressures up to 300 psi, with a wide range of flows
and pressures. 800/333-6677; www.pulsatron.com.
SCHREIBER TUBE-MOUNTED
SCREW PUMP
The tube-mounted screw pump from Schreiber incorporates the Archimedean screw
pump concept in a self-contained unit for ease
of installation and construction. It transports
Tube-mounted screw
liquid inside a stationary tube, simplifying
pump from Schreiber
design and eliminating grouting. Units are
factory assembled and can be set at a fixed angle, or the lower end can
be supported by a hoist to vary the pump angle and for maintenance
access. The pump provides variable capacity at constant speed. It uses
a single-row spherical roller and self-aligning combination radial/thrust
lower support bearing. A flanged bearing provides radial support at the
upper shaft. 205/655-7466; www.schreiberwater.com.
TACO SFI
SFI self-sensing, variable-speed end-suction
pumps from Taco, with integrated VFDs, permit fast, accurate balancing. They help to reduce
balancing contractor costs, eliminate expensive
wiring and the need for external sensors. They
meet the latest standards for hydraulic performance and dimensional characteristics for quiet,
SFI pumps from Taco
dependable performance. Their SelfSensing
bypass option is an advantage for engineers who
seek to bypass the variable-speed control. Customers can order either a
NEMA 1 drive with an ODP motor or a NEMA 12 drive with a TEFC
motor. An easy-to-replace, slip-on shaft sleeve facilitates easy field maintenance. Their dry shaft design protects the pump shaft by eliminating
contact between the shaft and the circulating fluid. Flush-seal line taps
allow installation of a filter to protect the seal from noncondensable particles in the system. Pressure tappings on the suction and discharge connections are standard. 401/942-8000; www.taco-hvac.com.
THOMPSON PUMP
STANDBY PUMP UNITS
52
VAUGHAN COMPANY
TRITON
Triton screw centrifugal pumps
from Vaughan Company handle thick
biosolids, large or stringy solids,
shear-sensitive fluids, and delicate
or highly abrasive materials. They
have non-overloading power
characteristics, heavy-duty power Triton screw centrifugal pumps
from Vaughan Company
frames and a flushless mechanical seal. A water-flushed mechanical seal or packing is available.
888/249-2467; www.chopperpumps.com.
VERTIFLO PUMP
COMPANY 2100 SERIES
The 2100 Series trash and solids-handling self-primer pump from Vertiflo Pump
Company is offered in a variety of materials, including cast iron, 316 stainless steel
fitted, all 316 stainless steel, CD4MCu fit2100 Series pump from
ted, and CD4MCu. With several model
Vertiflo Pump Company
sizes available, customer requirements for
pumping clear and corrosive liquids can be satisfied with capacities ranging up to 1,300 gpm, heads of 112 feet, suction lifts up to
25 feet and 3-inch spheres. 513/530-0888; www.vertiflopump.com.
53
product focus
Seals
INPRO/SEAL COMPANY
SMART SHAFT GROUNDING
Smart Shaft Grounding from Inpro/Seal Company combines Current Diverter Ring technology with features to increase reliability
and decrease maintenance costs. They increase
motor reliability by providing voltages a low
impedance path to ground away from the
bearings while monitoring grounding
Smart Shaft Grounding
effectiveness. They provide permanent
from Inpro/Seal Company
protection from conduction-inhibiting
shaft oxidation and offer continuous monitoring and feedback of shaft
grounding performance. With conductive filaments and a bearing-bronze
sleeve design, they integrate Current Diverter Ring technology and the
VBXX Bearing Isolator to protect against contamination ingress and
lubrication loss as well as stray currents. Isolated conductive filaments
and a zero-maintenance conductive bronze rotor provide connectivity
in harsh conditions. The Smart Ground Monitor alerts users in real time
of non-optimal contact between the filaments and shaft. 800/447-0524;
www.inpro-seal.com.
Valves
FORCE FLOW/HALOGEN
ECLIPSE
The Eclipse emergency valve shut-off
system from Force Flow/Halogen
Eclipse emergency valve shut-off
instantly closes the container valve system from Force Flow/Halogen
when a signal is received from a
leak detector, panic button or from SCADA. The actuator quickly installs
on the tank without the use of any tools and allows manual operation of
the valve while in place. During an emergency shutdown event, the system measures the actual torque applied to the valve to ensure that the
valve is closed to Chlorine Institute-recommended standards and provides remote confirmation that the emergency close operation successfully closed the valve. 925/893-6723; www.halogenvalve.com.
54
made of carbon steel with an epoxy coating. The bolting dimensions are in accordance with ANSI 125/150 patterns. 800/344-3246;
www.procoproducts.com.
SCHIEBEL ACTUATORS
ELECTRIC SPRINGRETURN ACTUATOR
Electric spring-return actuators from Schiebel Actuators are
electric actuators with a purely
Electric spring-return actuators
mechanical safety function. The
from Schiebel Actuators
working principle is based on
a non-self-locking actuator with a pretensioned disc-spring package connected without couplings. In the event of a power outage or
triggering of the safety function, the actuator moves into a preset
position so that no hazards are posed to humans or the environment. They come with integrated controls with a Bluetooth interface and an app with which remote control of actuators is possible.
Operation and configuration data can be sent for online diagnosis,
making preventive maintenance as well as swift remedying of malfunctions possible. 770/349-6308; www.schiebel-actuators.com.
Connect with us
PRINT NAME:
Seals
Hoffman & Lamson, Gardner Denver Products,
MAX Seal
Inpro/Seal Company Smart Shaft Grounding
Valves
Force Flow/Halogen Eclipse emergency valve
shut-off system
Henry Pratt Company Triton butterfly valves
Lined Valve Company bonneted knife gate valve
OCV Control Valves Model 22 control valves
Proco Products ProFlex Style 750 inline check valve
Schiebel Actuators electric spring-return actuators
Victaulic Series 365 Vic-Plug and Series 317 check valve
TITLE:
FACILITY NAME:
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tpomag.com July 2016
(continued)
55
case studies
Problem
Solution
The plant purchased field-programmable Kinax 2W2 Angular Position Transmitters from Absolute Process Instruments. Each
transmitter is 1.95 inches in diameter and 1.1 inches deep, small enough to
be installed in the actuator housings. They use relative capacitive sensing
technology and create no drag on the valve gearing.
RESULT
The transmitters gave the plant an accurate and repeatable linear
4-20 mA signal for the valve position that was easily interfaced with the
plants control system. This allowed the operators to accurately control
the drainage doors for better flow control, resulting in improved effluent quality. 800/942-0315; www.api-usa.com.
Problem
Solution
The plant worked with Eaton to design and install an adjustablefrequency drive (AFD) system. A compact integrated control gear
solution close-coupled the new
drive with the plants existing
Eaton Ampgard medium-voltage
motor control. By integrating its
SC9000 encapsulated powerpole
(EP) AFD and motor control
with a bus connection, the new
drive was installed without moving cables and equipment. The
design kept the AFD in one
room with no modifications and tied it back to the plants existing communications system.
RESULT
The system controlled water flow, enabled a lower speed and made
it possible to use new and old treatment plants for increased capacity and
redundancy. As a representative responsible to the citizens of Mooresville, we wanted to find a way to implement the equipment we had on
hand, says Barry McKinnon, Public Utilities director. Eatons AFD
drive solution has performed with no problems, helping us ensure water
treatment services for our customers. 877/386-2273; www.eaton.com.
56
By Craig Mandli
Problem
Solution
RESULT
The engineers helped guide
the process from start to finish. The 35-day installation process went
off without a hitch, as did the eight-week bypass while the sewer line
was rehabilitated. 877/959-9881; www.xylem.com/dewatering.
Problem
After two major expansions, the City of Glens Falls (New York) Wastewater Treatment Plant staff decided to supplement its solids with outside
waste and opened a receiving facility. Today,
the plant accepts a broad range of materials.
However, the benefits were moot without the
ability to effectively incinerate what was
collected.
Solution
RESULT
The long-term performance of the pumps has helped the plant
remain viable in serving the city and surrounding areas. 715/247-3433;
www.schwingbioset.com.
Problem
Patoka Lake, Indiana, nearly doubled its water treatment plants capability
with a complex network of pipes, booster pumping stations, elevated tanks
and reservoirs. To keep water flowing smoothly, the plant needed different
control valve solutions to maintain the pressure in each district-metered area.
Solution
Two bypass pump control valves from Singer Valve were put
between the pump discharge and check valve to prevent surges when starting the pumps and increase the pipeline flow. Two 12-inch flow-metering
valves with internal drop check were installed downstream of the pumps to
prevent reverse flow and eliminate a downstream check valve. Coupled with
a multi-process control panel, these valves can measure and control the
flow, making it possible to program varying flow setpoints during the day.
Finally, a 24-inch control valve
partnered with an EPC-4XF control panel and X156 position transmitter for valve position indication
handles additional flows to multiple water plants equally.
RESULT
The right valves for each
application and the ability to
tweak each valve with various backup features and remote control
options gave Patoka Lake the flexibility to manage water distribution
effectively. The upgrades allow the city to grow and welcome new residents with reliable water flow. 604/594-5404; www.singervalve.com.
www.wastewaterdepot.com
513-732-0129
CLASSIFIED
ADVERTISING
Problem
Solution
RESULT
Both systems have performed according to spec, with minimal
maintenance needed. 858/218-3745; www.ugsicorp.com.
J U LY
COVERS
RENTAL EQUIPMENT
POND & TANK COVERS: Industrial & Environmental Concepts makes gas-collection
covers, odor-control covers, heat-retention
covers and anaerobic digester covers. Call
952-829-0731 www.ieccovers.com (oBM)
EDUCATION
RoyCEU.com: We provide continuing education courses for water, wastewater and water distribution system operators. Log onto
www.royceu.com and see our approved
states and courses. Call 386-574-4307 for
details.
(oBM)
PRESSURE WASHERS
Industrial Pressure Washer - New w/warranty $9,500. 2,000psi, 18gpm. 999cc Kohler &
AR pump. Will deliver. 321-800-5763 (MBM)
Honda horizontal GX engines, new in-thebox w/warranty. GX200QX - $399; GX270QAG - $579; GX390QA - $599 delivered
price. 800-363-9855 or GXParts.com (MBM)
Liquid vacs, wet/dry industrial vacs, combination jetter/vacs, vacuum street sweeper &
catch basin cleaner, truck & trailer mounted
jetters. All available for daily, weekly, monthly,
and yearly rentals. VSI Rentals, LLC, 888822-8648; www.vsirentalsllc.com. (CBM)
SERVICE/REPAIR
Dynamic Repairs - Inspection Camera
Repairs: 48 hour turn-around time. General
Wire, Ratech, RIDGID, Electric Eel Mfg, Gator
Cams, Insight Vision, Vision Intruders. Quality
service on all brands. Rental equipment
available. For more info call Jack at 973478-0893. Lodi, New Jersey.
(CBM)
57
product news
8
3
6
1
4
9
10
5
1. BEDROCK UNIVERSAL CONTROL SYSTEM
The Bedrock industrial control system from Bedrock Automation
frees users from the constraints of traditional automation. Features include
a pinless, electromagnetic backplane and embedded cyber security. The
removal of I/O pins improves reliability and increases cyber security
while forming a galvanic isolation barrier for every I/O channel. Secure
I/O modules use layers of advanced technology to deliver softwaredefined I/O for universal analog, discrete, Ethernet and Fieldbus signal
types. A secure power module is functionally and physically coupled to
the backplane to deliver single and dual redundant cyber-secure power
for the control system. 781/821-0280; www.bedrockautomation.com.
58
wastewater:
product spotlight
Gorman-Rupp end-suction pumps
designed for high flow, greater head
By Ed Wodalski
(continued)
tpomag.com July 2016
59
water:
product spotlight
O0716
PRINT NAME:
TITLE:
FACILITY NAME:
MAILING ADDRESS:
CITY:
PHONE:
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ZIP:
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60
MARKETPLACE ADVERTISING
industry news
Mechanical Seals
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Aqua-Aerobic Systems published a 12-page cloth media technology brochure highlighting the features and benefits of OptiFiber technology, its
available mechanical configurations including AquaDisk, AquaDiamond
and Aqua MegaDisk, application profiles, piloting units and continued
research and development. Visit www.aqua-aerobic.com to view or download
the brochure.
Filters
Fuel System
Components
Starter Motors
Replacement
Gaskets
Solenoids
Much More!
877-409-1618 sales@generator-parts.com
Generator-Parts.com
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61
worth noting
people/awards
The Fayetteville (North Carolina) Public Works Commission received
a Wastewater Collection System of the Year award from the North Carolina
AWWA-WEA.
The City of Bisbee received the Clean Water Project of the Year award
from the Water Infrastructure Finance Authority of Arizona for a solar addition at the San Jose Wastewater Treatment Plant.
Clearford Water Systems won the 2016 Corporate Innovation Award
from the Ontario Onsite Wastewater Association for its innovative Pay for
Performance financing model.
The Massachusetts Maritime Academy Wastewater Treatment Plant
in Buzzards Bay and the Burrillville (Rhode Island) Sewer Commission
received 2015 Regional Wastewater Treatment Plant Excellence Awards from
the U.S. EPA.
George Michael Coley of Somers received the Wastewater Operator Certification Governance Council Award from the New York WEA. Coley is first
deputy commissioner of the Westchester County Department of Environmental Facilities in New Rochelle. He serves on the NYWEA Member Education Committee and the Succession Task Force and is a licensed professional
engineer.
Robert K. Fullagar, director of distribution with Middlesex Water Company, received the Harold V. Florence Meritorious Operator Award from the
AWWA New Jersey Section.
The City of Norwalks wastewater treatment plants received $351,824
through the Connecticut Department of Energy and Environmental Protections Nitrogen Credit Exchange Program. The money will go to the Norwalk Water Pollution Control Authority.
The Town of Greentown received a Merit Award for Engineering Excellence from the American Council of Engineering Companies of Indiana, recognizing the efficiency of the towns wastewater treatment plant expansion.
Working with Wessler Engineering, the town used energy-efficient technology and equipment to expand capacity, supporting economic and residential
growth while saving money on energy and disposal costs.
The Grand Rapids Public Utility received a 2015 Wastewater Treatment
Facility Operational Award from the Minnesota Pollution Control Agency.
The Le Center Wastewater Treatment Facility received a Certificate of
Commendation from the Minnesota Pollution Control Agency for perfect
compliance in 2015.
Bruce Johnson, global technology leader for wastewater simulation with
CH2M Hill, was named an IWA Fellow by the International Water
Association.
John Douglas, operator at Rural Water District No. 2, Trego County,
was named Rural Water Operator of the Year by the Kansas Rural Water
Association.
Kina Patterson, customer service and sales representative with American Water Resources, received the Customer Engagement Professional Award
from the Professional Association for Customer Engagement (PACE).
Jeffrey H. Staul of the Greenville Water Authority received the Water
Operator of the Year award from the Pennsylvania Rural Water
Association.
Kim Benjamin, who has served 33 years with the Bradford City Water
Authority, will retire as executive director in August. He received the Guy
E. Shaffer Lifetime Achievement Award during his last conference with the
Pennsylvania Rural Water Association.
Harold Legge was named water operator of the year in the volunteer category at the 15th Annual Clean and Safe Drinking Water Workshop in Gander, sponsored by the Newfoundland and Labrador Department of Environment
and Conservation. Legge was chosen for his work maintaining the Flat Bay
West/Birchy Brook water supply.
62
events
July 10-13
Georgia AWWA Section Annual Conference, Savannah. Visit
www.gawwa.org.
July 10-13
Nutrient Removal and Recovery Specialty Conference,
presented by the Water Environment Federation, International
Water Association, Rocky Mountain WEA and Water Environment
Research Foundation; Hyatt Regency, Denver, Colorado. Visit
www.wef.org.
July 17-20
Kentucky-Tennessee WEA Conference, Knoxville (Tennessee)
Convention Center. Visit www.kytnwea.org.
July 17-20
Kentucky-Tennessee Section AWWA Annual Conference,
Knoxville Convention Center. Visit www.kytnawwa.org.
July 26-29
AWWA 2016 Summer Workshop & Education Summit,
downtown Denver, Colorado. Visit www.awwa.org.
TotalCare services
For secure, optimal operations
Operators
EVERYWHERE Trust
Bob Gentile
Superintendent
Struthers WWTP
Struthers, OH
Each pump consists of two parts: a pump tube and a pump motor. Pump tubes
feature a sealless design with high-head impellers and a wall hanger bracket. Choose
based on chemical compatibility. Pump motors are available as electric or air-powered.
Choose from constant-speed motors, or variable-speed motors for precise flow control.
Order tube and motor separately, or as a complete pump set. Sets include both pump
tube and motor, as well as convenient accessories like a 6.5' hose with dispensing nozzle,
hose clamps, barrel adapter and wall hanger.
Maximum chemical
compatibility
models available in a
variety of materials
Pump Set w/
Electric Motor &
Polypropylene Tube
PURE
Pure/FDA models
are available
as special order.
800-548-1234 www.usabluebook.com
SPA-190716-00