You are on page 1of 4

Schematic

Location

Machine
Location

Arc Suppressor

I-12

No Active
Faults
No Inactive
Faults

11
12

Description

Breaker - Air Seat

H-13

Not Applicable

Cigar Lighter

(126 2.9 psi)

(74 psi Min)

A-B, Normally Open

Relay - Park Brake LT/Seat Alarm

C-12

1724 kPa MAX

1325 170 kPa

A-C, Normally Closed

E-8

Relay - Ride Control/load Check

C-12

(250 psi MAX)

(192 24 psi)

A-B, Normally Open

A-7,8

Socket - Aux 24v

I-13

Control - FNR

A-4

Speedometer

Control - Secondary Steer

B-6

Switch - Kickout

H-2

G-10

928G

Converter - 12v to 24v DC

I-12

Switch - Beacon

F-9

15

924G Standard Speed

Coolant Temperature

H-2

Switch - Blower

G-10

16

IT28G

CST Shifter

I-3

Switch - Bucket Fork Select

G-10

17

Not Available

Diode Block B

I-5

Switch - Defrost

G-10

18

924G Low Speed

Flasher

G-4

Switch - Dimmer

G-6

19

Not Available

FNR - Relay

E-13

Switch - Downshift

B-12

31

641 - 05

Forward High Solenoid Open Circuit

FNR LED Panel

F-2

Switch - Forward Horn

I-6

32

642 - 05

Reverse Solenoid Open Circuit

Fuel Level Gauge

G-2

Switch - Front Wiper

D-8

33

643 - 05

Forward Low Solenoid Open Circuit

Fuses

H-12,13

Switch - Hazard Lamp

G-9

34

644 - 05

Speed 1 Solenoid Open Circuit

Fuses

G-12,13

Switch - Hyd Lock Detent Override

H-9

35

645 - 05

Speed 2 Solenoid Open Circuit

Fuses

F-12

Switch - Key Start

G-6

36

646 - 05

Speed 3 Solenoid Open Circuit

Ground - Cab Boss

A-14

Switch - Parking Brake

I-13

37

346 - 05

Ride Control Relay Open Circuit

Ground - Shell Stud

D-14

Switch - Quick Coupler

E-10

38

683 - 05

Parking Brake Alarming Open Circuit

Hydraulic Temperature Gauge

H-3

Switch - Rear Wiper

C-8

39

421 - 05

Load Check Relay Open Circuit

Meter - Service

I-6

Switch - Ride Control

F-10

41

641 - 06

Forward High Solenoid Short to Ground

Motor - Blower

E-14

Switch - Secondary Steer

E-8

42

642 - 06

Reverse Solenoid Short to Ground

Motor - Front Wiper

F-2

Switch - Service Brake

E-3

10

43

643 - 06

Forward Low Solenoid Short to Ground

Motor - Rear Defroster

F-15

Switch - Start Aid

44

644 - 06

Speed 1 Solenoid Short to Ground

Motor - Rear Wiper

F-15

Switch - Thermostat

45

645 - 06

Speed 2 Solenoid Short to Ground

Relay - Alarm Disarm A

C-13

Switch - Turn Hazard

G-5

46

646 - 06

Speed 3 Solenoid Short to Ground

Relay - Alarm Disarm B

D-13

Switch - XMSN Auto Manuel

F-10

47

346 - 06

Ride Control Relay Short to Ground

Relay - Backup Alarm

C-12

Switch - XMSN Neutralizer

F-9

48

683 - 06

Parking Brake Alarming Short to Ground

Relay - Main Power

H-12

Torque Converter Temperature

G-3

49

421 - 06

Load Check Relay Short to Ground

51

641 - 03

Forward High Solenoid Short to Ground

52

642 - 03

Reverse Solenoid Short to Battery

53

643 - 03

Forward Low Solenoid Short to Battery

54

644 - 03

Speed 1 Solenoid Short to Battery

55

645 - 03

Speed 2 Solenoid Short to Battery

56

646 - 03

Speed 3 Solenoid Short to Battery

57

346 - 03

Ride Control Relay Short to Battery

58

683 - 03

Parking Brake Alarm Short to Battery

59

421 - 03

Load Check Relay Short to Battery

61

190 - 08

Engine Speed Sensor

62

191 - 08

Transmission Speed Sensor

63

668 - 02

Invalid Shift Lever input

64

168 - 00

Battery Voltage Above Normal

65

168 - 01

Battery Voltage Below Normal

66

650 - 02

Invalid Harness Code Input

67

687 - 02

Invalid Option Code Input

F-9

E-14

Invalid Ride Control Switch Input


Invalid Downshift Switch

71

143 - 02

Invalid Neutralizer Pressure Switch Input

0346

Ride Control Relay

0367

Ride Control Switch

0421

Load Check Relay

0621

Downshift Switch

0641

Forward High Solenoid

0642

Reverse Solenoid

0643

Forward Low Solenoid

0644

Speed 1 Solenoid

0645

Speed 2 Solenoid

0646

Speed 3 Solenoid

0650

Harness Code

0668

Shift Lever

0683

Parking Brake Alarm

10

11
15

B
A

4
7
3

C
E
12

Data valid but above normal operational range.

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

Condition not met.

20

Parameter failures.

RD

Battery +

538

BR

102

COSA Flasher Output

RD

Marker Lamps

539

BU

Right Turn Indicator

105

RD

Kay Switch

540

WH

Left Turn Indicator

108

RD

Converter Output

567

WH

Blower To A/C Sw

109

RD

Alt B+

571

OR

Ride Control Signal

110

GN

Flasher

112

PU

Main Breaker Output

603

PK

Beacon

114

RD

Fwd Horn

604

OR

Stop Lamp

115

RD

Aux Circuit Breaker

605

YL

Left Turn

117

RD

Main Breaker

606

GY

Right Turn

118

GY

Wipers

608

GN

Rear Flood Lamps

120

YL

Sw'd Converter

610

OR

Dimmer Switch

122

RD

Misc

611

PU

High Beam Headlights

123

WH

Gauges and Indicator Light

614

PU

Marker Lights

124

GN

Blower

615

YL

Cab Flood Lights

126

PK

XMSN Control

619

GN

Low Beam Headlights

127

OR

Flood Lights

633

BU

COSA Turn Signal

128

PK

Kickout & Ride Control

665

BR

Corner Markers

129

BU

Cigar Lighter

691

GY

COSA Flasher

130

RD

Stop Lamps

133

OR

FNR

702

OR

XMSN Neutralizer

135

BU

Sw'd Converter Output

710

GN

XMSN Speed

136

GN

Secondary Steering

720

PU

Neutralizer 1

140

BU

Rear Window Defroster

727

GN

Secondary Steering Output

144

GN

Beacon & Heated Seat

751

GN

XMSN Solenoid 1

158

BR

Condenser Motors

752

YL

XMSN Solenoid 2

161

PK

Ride Control

754

BU

XMSN Solenoid 3

188

WH

Start Aid

755

OR

XMSN Solenoid 4

761

GY

Lift Position

1 9

Accessory Circuits (Continued)

Lighting Circuits

BK

Main Chassis

762

YL

Bucket Positioner

202

BK

Controller

779

WH

Quick Coupler Engaged

276

BK

XMSN Ident Code 0

780

PU

Quick Coupler Disengaged

277

BK

XMSN Ident Code 1

900

PU

XMSN Solenoid 5

278

BK

XMSN Ident Code 2

901

WH

XMSN Solenoid 6

279

BK

XMSN Ident Code 3

944

OR

CAT Data Link +

945

BR

CAT Data Link -

301

BU

Fuel On

963

GN

Tilt Positioner

304

WH

Start Relay Output

964

BU

Fork Positioner

306

GN

Start Disable Output

973

BR

Auto/Manuel XMSN

307

OR

Key Switch Start

975

WH

Solenoid Return

308

YL

Key Switch Run

976

OR

Ride Control Output

12

322

GY

Fwd Horn

A222

BK

XMSN Option Code 1

CONN 5

B-15

12

326

PU

Key Switch Off

A514

YL

Parking Brake Alarm

CONN 6

B-15

12

331

OR

XMSN Backup Alarm Output

A519

GN

V-Link Ride Control Output

CONN 7

B-15

12

373

GN

Start Aid Signal

A520

BU

V-Link Ride Control Signal

CONN 8

B-15

12

A538

OR

Rear Window Defroster Signal

CONN 9

C-15

12

403

GN

Alternator (R) Treminal

A541

PU

COSA Turn Indicator

CONN 10

D-15

404

YL

XMSN Oil Temperature Indicator

A576

GN

Air Seat

CONN 11

G-15

11

405

GY

Engine Oil Temperature Indicator

C444

YL

Alternator Field Excitation Coil

CONN 12

F-14

406

PU

Coolant Temperature Indicator

C446

PK

Filter Warning

CONN 13

D-14

13

417

GY

Steering Pressure

C470

BR

Alarm Signal

CONN 14 Harness Code Plug

E-10

419

YL

Park Brake Indicator

C471

GN

Alternator Warning

CONN 15 Options Code

E-10

441

OR

Coolant Temperature

C904

GN

FNR Solenoid 1

CONN 16 ECAP

D-10

442

GY

Hydraulic Temperature

C920

GY

Diagnostic Indicator

CONN 17

F-6

14

443

YL

Torque Converter Temperature

E417

OR

Parking Brake Signal

CONN 18

F-6

14

F-6

14

447

PK

Fuel Level

E419

BU

Seat Alarm

CONN 19

449

BU

Ground Speed

E701

PK

Ride Control On

CONN 20

E-6

14

E-6

14

450

YL

Engine Speed

E800

GN

Seat Alarm Output

CONN 21

453

PK

Secondary Steering Indicator

F748

WH

Ride Control

CONN 22

H-5

14

483

BR

Oil Pressure Indicator

F765

BR

Parking Brake

CONN 23

H-5

14

484

YL

Primary Steering Indicator

F766

WH

Detent Override

CONN 24

B-4

15

CONN 25

A-4

15

TUV Speed Limiter

BR

FNR Solenoid 2

Accessory Circuits
6

501

GN

Wiper - Front (Low)

G728

YL

Kickouts On/Off

14

502

OR

Wiper - Front (High)

G742

GN

Key Switch Run Signal

503

BR

Wiper - Rear (Park)

G750

GU

XMSN Fwd

504

YL

Wiper - Rear (Low)

G755

GY

XMSN Rev

505

BU

Wiper - Rear (High)

G757

OR

XMSN Neutralizer 2

506

PU

Washer - Front

G760

WH

XMSN Speed 2

507

WH

Washer - Rear

G761

YL

XMSN Speed 3

508

PU

Radio Speaker - Left

G762

BR

XMSN Speed 4

509

WH

Radio Speaker - Left (Common)

G763

PU

FNR Switch 1

511

BR

Radio Speaker - Right

G768

GN

XMSN Speed 1

512

GN

Radio Speaker - Right (Common)

G787

GN

FNR Fwd

Form Number

513

OR

A/C Compressor/Refrigerant Pressure Sw

G788

YL

FNR Rev

SENR1218

515

GY

Blower Motor (HI)

G797

BU

FNR Solenoid 2

516

GN

Blower Motor (MED)

H451

GN

Water in Fuel

517

BU

Blower Motor (LOW)

P914

GN

FNR Fwd

518

OR

COSA Flasher Signal

P915

PK

FNR Neutral

521

YL

A/C On/Off

P916

OR

FNR Neutral

522

WH

A/C Thermostat

P976

BR

Quick Coupler Disengaged 2

537

GN

Flasher Output

2
1

12

14

BR

12 13

12

A-15
A-15

F880

A-15

CONN 4

F853

CONN 2

Connector Number

XMSN Option Code 0

Wiper - Front (Park)

CONN 1

Machine
Location
12

Downshift Signal

BR

10

Connector Location

BK

500

9
8
15

Machine Harness Connector And Component Locations

Component
Part Number

GN

Receptacle

Plug

978

A
B

Schematic
Location
A-15

Typical representation of a
Sure-Seal connector. The plug
and receptacle contain
both pins and sockets.

Typical representation of
a Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.

L-C12 *
3E-5179

AG-C4 *
111-7898

1
2

1
2

Part Numbers For


Connector Assembly

A221

7
D

Harness And Wire Electrical Schematic Symbols

Backup Alarm

Printed in U.S.A.

1999 Caterpillar
All Rights Reserved

Control Circuits

200

Monitoring Circuits

Volume 1 - Cab

Start Aid Signal

Related Electrical Service Manuals


Transmission Control:

101

Description

BR

The FMI is a diagnostic code that indicates what type of failure has occurred.

Title

Wire
Color

PU

11

Module not responding.

19

Wire
Number

Description

321

Failure Description

Sensor supply fault.

Wire
Color

310

Failure Mode Identifiers (FMI)

18

Wire
Number

13

17

IT28G:
8CR1-UP
9AR1-UP

CONN 3

Parameter not available.

928G Wheel Loader and


IT28G Integrated Toolcarrier
Electrical System

Basic Machine Circuits

diagnosed the fault.

Parameter failures.

Tap: 1 5%
At room temperature

Ground Circuits

The MID is a diagnostic code that indicates which electronic control module

16

Overall: 2.0 5%

928G:
6XR1-UP
7SR1-UP

15

Resistor: Blower Motor Speed

Power Circuits

0687
Invalid Option Code
The CID is a diagnostic code that indicates which component is faulty.

FMI No.

9G-1950

Resistance (Ohms)

C Located in righthand dash panel.

Component

Transmission Speed Sensor

Component Description

A Located in the center dash panel.

Component identifiers (CID) and Module identifier (MID)for


Transmission Electronic Control System (MID No. 081)

0191

Resistor, Sender and Solenoid Specifications


Part No.

Wire Description

621 - 02

Engine Speed Sensor

High Pressure

D Located in the righthand console.


E Located in or near relay panel

367 - 02

Electrical System

160-2609

Low Pressure

B Located in lefthand dash panel.

69

0190

163-7355

Machine locations are repeated for components located close together.

68

0168

Contact Position
A-C, Normally Closed

14

CID

Deactuate
517 kPa Min

H-12

Control - CST Autoshift

Not Applicable

Actuate
875 20 kPa

Relay - Park Brake Alarm

Component

Wire, Cable, or Harness


Assembly Identification

Pin or Socket
Number

*
C-C4*
AG-C3
130-6795 130-6795
325-A135 PK-14
Pin

L-C12*
3E-5179

AG-C4*
111-7898

325-L25 PK-14

CID - FMI

Function

Machine
Location

Diagnostic Code Conversion


Code
Flashed

Part No.
Schematic
Location

Component

SENR1229-02
December 1999

Off Machine Switch Specification

Component Location

9X-1123

Harness identification code


This example indicates wire
32 in harness "L'.

200-L32 BK-14

Socket

Single Wire
Connector
* Harness identification letter(s) and a
serializing code. The "C" stands for
connector and the number indicates
which connector in the harness.

Circuit Number
Identification

Wire
Color

Wire
Gauge

Electrical Schematic Symbols And Definitions


FUSE - A component in an electrical circuit that will open the circuit if too much
current flows through it.
REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet
closes the contacts of a normally open reed switch; it opens the contacts of a
normally closed reed switch.

CONN 26
A-4
15
The connectors shown in this chart are for harness connectors.
Connectors that join a harness to a component are generally
located at or near the component. See the Component Location Chart.

SENDER - A component that is used with a temperature or pressure gauge. The


sender measures the temperature or pressure. Its resistance changes to give an
indication to the gauge of the temperature or pressure.
RELAY (Magnetic Switch) - A relay is an electrical component that is activated by
electricity. It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay.
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the
circuit if too much current flows through it. This does not destroy the circuit breaker
and it can be reset to become part of the circuit again.
SOLENOID - A solenoid is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close a valve or move a piece of metal that can do work.

14

13

12

11

10

H29

TO RADIO
NOTE J

L5

RED

COOLANT TEMP

L6

AMBER

AXLE OIL PRESS

F766-C221 WH-16

XMSN FUSE
113-8490
112-C255
PU - 10
136-C258
120-C244
188-C111
161-C259

C1

C2

C3

10

C4

C5

10

C6

C7

15

C8

DC DC CNVTR FUSE
113-8490

START AID FUSE


113-8491

C-C24
1552269
144-C204 GN-16
200-C217 BK-16

H31

RD-18
BK-16
RD-16
BU-16
BK-16

GAUGE LTS/COUPLER FUSE


113-8490

108-G12
200-G20
122-G13
135-G15
200-G16

1
2

A1
1
2

BEACON HTD SEAT FUSE


113-8490

A2

A3

20

A4

A5

10

A6

SPARE CKT 133


113-8490
112-C253 PU -10

A7

15

A8

4
1
2
6
3
5

CONDENSOR MOTORS FUSE


113-8492

KICKOUT FUSE
113-8490

BLOWERS FUSE
113-8491

10

F2

F3

STOP LAMP FUSE


113-8490

10

F4

F5

E1

C-C6
1552273

1
2
3
4
5
6

DOME LT/HOUR MTR FUSE


113-8490

10

E2

E3

FWD HORN FUSE


113-8490

R-C1
3E3381

10

E4

E5

KEY SW FUSE
113-8490

10

SPARE FUSE C
113-8490

G797-C145 BU-18
202-C179 BK-18

A2

516-R3 GN-14

200-R6 BK -14
515-R7 GY-14
515-R8 GY-14

FNR RLY
158-5089
NOTE Y

C904-C143 GN-18
P915-C113 PK-18

P915-C113 PK-18

H31

C-C58
1129609

RESISTOR
9G-1950

C470-C31 BR-18
C471-C36 GN-18
G742-C265 GN-18
C444-C267 YL-18
136-C268 GN-18

H31
H31

E417-C207

C-C38
1552252
E417-C207 OR-18
E419-C219 BU-18
E800-C209 GN-18
E800-C9 GN-18
F765-C151 BR-18

F5

F1
+

F2

E1
+
E5

+
F3

F4

E417-C207 OR-18
144-C202 GN-18
E800-C209 GN-18
A514-C168 YL-18
975-C269 WH-18

E2

D1
+
D5

+
E3

E4

ALARM DISARM B RLY


158-5089

OR-18

3
MOM

WH-16
BK-18
BK-18
BK-18
BK-18
BK-18

200-C270 BK-18

D3

D4

PARK BRAKE LT/SEAT ALARM RLY


158-5089

135-C205
108-C198
144-C201
144-C203
144-C202

A576-C215
E419-C219
E417-C207
E800-C209

PARK BRAKE ALARM RLY


158-5089

6 7

122-H28 RD-16
127-H30 OR-14
608-H6 GN-16

200-H81
614-H86
537-H47
102-H27
102-H37
373-H91

BK-18
PU-18
GN-16
RD -14
RD -14
GN-16

610-H25
665-H24
615-H71
102-H27

H34

614-H95
200-H82
310-H11
310-H92
188-H10
188-H89

PU-16
WH-16

PU-18
BK-18
PU-16
PU-16
WH-16
WH-16

XMSN AUTO MANUAL SW


118-7239

8
614-H87 PU-18
200-H84 BK-18
144-H33 GN-16

3
C-C45
1117898

QUICK COUPLER SW
171-1512
MOM

6
MOM

6 7 8
614-H88
200-H85
123-H93
202-H12

C-C28
1117898

C-C52
1552264
1
2
3
4
5
6
7
8

SEE TABLE ON
SHT 2 LOC G-7
FOR CONFIGURATION INFO

276-C160
202-C173
277-C161
278-C162
279-C163

PU-18
BK-18
WH-18
BK-18

BK-18
BK-18
BK-18
BK-18
BK-18

484-H51 YL-18

SECONDARY STEER
115-1748
NOTE C

200-H45
200-H49
200-H63
200-H64
614-H65

BK-18
BK-18
BK-16
BK-18
PU-18

727-H32 GN-18

3
MOM

H-C16
1117898

NOTE C

H38

H38

614-H65 PU-18
200-H64 BK-18
136-H8 GN-18

A221-C164 BK-18
202-C171 BK-18

ECAP

H451-H96 GN-18

RD
GN

1
8

123-H46 WH-18
C471-H36 GN-18

200-H64
200-H45
200-H49
200-H63
614-H65

200-H64 BK-18
614-H65 PU-18
727-H32 GN-18

123-H50 WH-18
123-H46 WH-18
484-H52 YL-18

WH-18
WH-18
BK-18
BK-18
YL-18

BK-18
BK-18
BK-18
BK-16
PU-18

H38

H39

129-H14 BU-16
136-H8 GN-18
419-H38 YL-18
453-H26 PK-18
484-H20 YL-18
615-H71 YL -14
615-H7 YL -14

453-H26 PK-18
484-H52 YL-18
484-H20 YL-18
615-H48 YL-16
C471-H36 GN-18
H451-H96 GN-18

615-H48 YL-16
727-H32 GN-18
C471-H36 GN-18
H451-H96 GN-18

BACKLIGHT 3
115-1748

A222-C165 BK-18

A
B
C
D
E
F
G
H
J

H42

L1

LAMP

L2

C-C17
9W1951
CONN 16

OR

129-H14 BU-16
136-H8 GN-18
200-H63 BK-16

123-H50
123-H46
200-H45
200-H49
419-H38

H-C7
1552264
L4

WH
PK
BK

126-C180 PK-18
202-C172 BK-18
944-C148 OR-18
945-C149 BR-18

L6

L3
PU
YL

5
4
3

6
7

419-H38 YL-18
200-H45 BK-18

615-H48 YL-16

COLOR

614-H56 PU-18
200-H53 BK-18

FUNCTION

L1

AMBER

L2

RED

WATER IN FUEL
NOT USED

L3

AMBER

NOT USED

L4

RED

BATTERY

L5

RED

PARK BRAKE

L6

AMBER

WORK LAMP

H-C10
1135183

H37

H37

FRNT WIPER SW
112-6174

PU-18
PU-18
PU-18
PU-18
PU-18
614-C289
614-C225
614-C228
614-C234
614-C237

614-C230 PU-18
614-C238 PU-18
614-C239 PU-18

BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
200-C245
200-C246
200-C250
200-C247
200-C223
200-C227
200-C229
200-C233
200-C236

C444-C271 YL-18
C444-C267 YL-18

H43

RD-18

H42

H16

H43

9X-3463

614-C97 PU -14

H42

161-C183 PK-18
123-C235 WH-16
123-C208 WH-18
200-C186 BK-18
200-C188 BK-18
200-C187 BK-18
521-C105 YL-16
202-C174 BK-18
779-C296 WH-18
614-C35 PU -14
614-C63 PU-16
614-C121 PU-18
614-C137 PU -14
614-C279 PU-14

BACKUP ALARM RLY


158-5089
200-C278 BK -14

RIDE CTRL/LOAD CHECK RLY


158-5089

C3

122-C275

WH-16
YL-16
BU-16
BR-16

1
2
3
4
5
6
7
8

118-H59
118-H60
200-H61
502-H42
501-H41
500-H40
506-H21

GY-16
GY-16
BK-16
OR-16
GN-16
BR-16
PU-18

118-H57
118-H58
118-H59
118-H60

GY-16
GY-16
GY-16
GY-16

200-J34 BK-18

WH-18
WH-18
WH-18
WH-18
WH-18

WH-18

HIGH BEAM IND LAMP


115-1748

J-C7
1141749

611-J6 PU-16
200-J28 BK-18

200-J32

SPEEDOMETER
124-2809
614-J18 PU-18

SEND
GRD

BACKLIGHT G3
115-1748

BK-18

J-C3
1135183

BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18

RH TURN IND LAMP


115-1748
606-J40 GY-16
200-J31 BK-18
J-C4
1135183
614-J20 PU-18
123-J21 WH-18

605-J38 YL-16

443-J12 YL-18

606-J40 GY-16

123-J25 WH-18
IGN

614-J20 PU-18

SEND

J-C9
1141749

TORQUE CONV TEMP


155-5235

447-J3 PK-18

BACKLIGHT G5
115-1748

GRD

J-C8
1141749

FUEL LEVEL
155-5234
614-J16 PU-18

SEND
GRD

BACKLIGHT G4
115-1748

606-J15 GY-16
102-J4 RD - 14

200-J30 BK-18
200-J32 BK-18
614-J18 PU-18
123-J25 WH-18
447-J3 PK-18
200-J29 BK-18
614-J16 PU-18

1(B)

H17

200-J29 BK-18

J-C10
1552272
P914-J9 GN-18
200-J35 BK-18
P915-J10 PK-18
752-J11 YL-18

P914-J9 GN-18
200-J35 BK-18
P915-J10 PK-18
752-J11 YL-18

FORWARD
GN
GND
BK
PK
NEUTRAL
YL
REVERSE
FNR LED PANEL
148-0643
NOTE Y

1
2
3
4

C-C56
1552272
1
2
3
4

H27
130-C263 RD-16
604-C96 OR-16
H451-C37 GN-18

H20

H27

H20

CONN 17

H-C19
1552273
501-H41 GN-16

H21

200-H39
118-H43
500-H40
502-H42

H21

BK-16
GY-16
BR-16
OR-16

L
4
1
2
6
3
5

GND

GN-16

MOTOR H
T

BK-16
GY-16
BR-16
OR-16

B+

FRONT WIPER MOTOR


155-5783

SERVICE BRAKE SW
6G-4195
H22
130-H97 RD-16

COM NO
NC

604-H98 OR-16

H23

NOTE AJ
BB

H-C18
1552264

H
RD-16
RD-16

WP

WH-16
YL-16
BU-16
BR-16

1
2
3
4
5
6
7
8

118-H57 GY-16
118-H58 GY-16
200-H62 BK-16
505-H4 BU-16
504-H3 YL-16
503-H1 BR-16
507-H22 WH-18

WIRES THAT HAVE BATTERY VOLTAGE


WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE BATTERY VOLTAGE
WHEN THE KEY SWITCH IS ON.
STARTING CIRCUIT.
GAUGE CIRCUIT.
PANEL LAMP CIRCUIT.
WASHER/WIPER CIRCUIT.
HEATER AND AIR CONDITIONER CIRCUIT.
GROUND CIRCUIT.

H24

ENGINE CONTROL CIRCUIT.


TURN SIGNAL CIRCUIT.
START AID CIRCUIT.
TRANSMISSION CONTROL CIRCUIT.
H24
ALL DASHED LINES ARE ATTACHMENTS.
H22

H23

H21

H20

H19

H18

H17

118-H43 GY-16
118-H29 GY-16

500-H40 BR-16
501-H41 GN-16
502-H42 OR-16
503-H1 BR-16
504-H3 YL-16
505-H4 BU-16
506-H21 PU-18
507-H22 WH-18

REAR WIPER SW
112-6174

944-C148 OR-18
945-C149 BR -18
A221-C164 BK -18
A222-C165 BK -18
C920-C166 GY -18

C4

W P
762-C135 YL-18
780-C295 PU-18
963-C194 GN-18
964-C134 BU-18
973-C133 BR-18
976-C138 OR-18
A538-C197 OR-16
E701-C154 PK-18
F748-C155 WH-18
F766-C193 WH-18
F766-C288 WH-18
F766-C128 WH-16
F766-C221 WH-16
P976-C297 BR -18
126-C180 PK -18
126-C181 PK -18
202-C171 BK -18
202-C172 BK -18
202-C173 BK -18
276-C160 BK -18
277-C161 BK -18
278-C162 BK -18
279-C163 BK -18

B4

H43

C2

975-C269 WH-18
975-C272 WH-18

C1
+
C5

+
B3

308-C242 YL-18
308-C249 YL-18

B2

136-C268 GN-18
136-C258 GN-16

B1
+
B5

+
A3

H41

200-H61 BK-16
200-H62 BK-16

H-C20
1552264

H
RD-16
RD-16

H40

BACKLIGHT G2
115-1748

NACD GAUGE

H24

614-H55 PU-18
200-H54 BK-18

BB

H41

614-J19 PU-18

SEND
GRD

COOLANT TEMP
155-5232

H23
BACKLIGHT 2
115-1748

H42

G742-C266 GN-18
C444-C271 YL-18
976-C252 OR-18
571-C167 OR-18
975-C272 WH-18
161-C273 PK-18
321-C98 BR-18
122-C274 RD-18
331-C56 OR-18

123-J21
123-J22
123-J23
123-J24
123-J25

IGN

605-J14 YL-16
605-J37 YL-16

FLASHER
8D-6946
537-J27 GN-14
2(L)

CONN 21

H24

H-C9
1135183

LAMPS AS RH
148-0642

C904-C143 GN-18
C470-C31 BR-18
F853-C147 BR-18
G797-C145 BU-18
C471-C36 GN-18
P915-C113 PK-18

BULB

H37

H37

200-H61 BK-16
614-H56 PU-18
614-H55 PU-18

J-C6
1141749

IGN

606-J39 GY-16

H-C4
C-C16
3E3388
1552264
1
503-H1 BR-16
503-C1 BR-16
2
200-H2 BK-16
200-C2 BK-16
3
504-H3 YL-16
504-C3 YL-16
4
505-H4 BU-16
505-C4 BU-16
5
702-H5 OR-18
702-C5 OR-18
6
608-H6 GN-16
608-C6 GN-16
7
615-C7 YL -14
615-H7 YL -14
8
136-H8 GN-18
136-C8 GN-18
CONN 18
H-C3
C-C15
1552264
3E3388
1
E800-H9 GN-18
E800-C9 GN-18
2
188-H10 WH-16
188-C10 WH-16
3
310-H11 PU-16
310-C11 PU-16
4
202-H12 BK-18
202-C12 BK-18
5
603-H13 PK-16
603-C13 PK-16
6
129-H14 BU-16
129-C14 BU-16
7
518-H72 OR-16
518-C290 OR-16
8
538-H80 BR-16
538-C292 BR-16
CONN 19
H-C2
C-C13
1552252
3E5179
1
404-H15 YL-18
404-C15 YL-18
2
200-H16 BK-16
200-C16 BK-16
3
405-H17 GY-18
405-C17 GY-18
4
406-H18 PU-18
406-C18 PU-18
5
483-H19 BR-18
483-C19 BR-18
6
484-H20 YL-18
484-C20 YL-18
7
506-H21 PU-18
506-C21 PU-18
8
507-H22 WH-18
507-C22 WH-18
9
C446-H23 PK-18
C446-C23 PK-18
10
665-H24 BR-16
665-C24 BR -14
11
610-H25 OR-14
610-C25 OR-14
12
453-H26 PK-18
453-C26 PK-18
CONN 20
H-C1
C-C14
3E5179
1552252
1
102-H37 RD -14
102-C27 RD -14
2
122-H28 RD-16
122-C28 RD-16
3
118-H29 GY-16
118-C29 GY-16
4
127-C30 OR-14
127-H30 OR-14
5
C470-H31 BR-18
C470-C31 BR-18
6
727-H32 GN-18
727-C32 GN-18
7
144-C33 GN-16
144-H33 GN-16
8
123-C34 WH-16
123-H34 WH-18
9
614-C35 PU -14
614-H35 PU -14
10
C471-C36 GN-18
C471-H36 GN-18
11
537-C291 GN-16
537-H47 GN-16
12
419-H38 YL-18
419-C293 YL-18

702-H5 OR-18

484-H52 YL-18
484-H20 YL-18
123-H50 WH-18

453-H26 PK-18
200-H49 BK-18

L5

308-C82 YL-18
308-C276 YL-18
308-C117 YL-16
321-C98 BR-18
331-C56 OR-18
571-C167 OR-18
419-C293 YL-18
449-C64 BU-18
975-C71 WH-18
975-C169 WH-18
A514-C168 YL-18
C444-C85 YL-18

608-F2 GN-16
200-F1 BK-14

200-H62 BK-16
200-H54 BK-18
200-H53 BK-18

441-J1 OR-18

123-J24

H19

130-H97 RD-16
604-H98 OR-16
H451-H96 GN-18

129-H14 BU-16
200-H63 BK-16

SEC STEER SW
115-1560

126-C181 PK-18
C920-C166 GY-18

1
2
3
4

CONN 15

102-C248 RD -14

A2

A4

H43

BK-18
PU-16
OR-16
GN-16
BR-16
PK-16
PU -14
PU-18
PU-16
PU-16
PU-18
PU-18

IGN

H18

H-C24
3E-3376

102-H37 RD -14
144-H33 GN-16
188-H10 WH-16
200-H2 BK-16
200-H16 BK-16
200-H39 BK-16
202-H12 BK-18
310-H11 PU-16
518-H72 OR-16
537-H47 GN-16
538-H80 BR-16
603-H13 PK-16
614-H35 PU -14
702-H5 OR-18

CIGAR LIGHTER
9W-0335

H-C23
1135183

C-C54
1552272

102-C60 RD -14
102-C27 RD -14
105-C118 RD-16
110-C294 GN-18
114-C139 RD-18
115-C90 RD-10
117-C91 RD-6
118-C257 GY-16
122-C264 RD-16
122-C243 RD-18
122-C275 RD-18
122-C274 RD-18
123-C260 WH-16
126-C184 PK-16
126-C182 PK-18
127-C30 OR-14
129-C14 BU-16
130-C263 RD-16
133-C130 OR-16
136-C277 GN-18
136-C8 GN-18
158-C99 BR -14
161-C183 PK-18
188-C111 WH-16
200-C270 BK-18
202-C179 BK-18

A1
+
A5

ALARM DISARM A RLY


158-5089
LAMP REAR FLOOD RH
109-7041

202-H12
310-H11
518-H72
537-H47
538-H80
603-H13
614-H35
614-H55
614-H94
614-H94
614-H56
614-H65

H-C17
1135483
+

ACTION LAMP
3E-8679

503-C1 BR-16
504-C3 YL-16
505-C4 BU-16
522-C83 WH-16
603-C13 PK-16
608-C6 GN-16
615-C7 YL -14
A538-C197 OR-16
E800-C9 GN-18
F765-C151 BR-18

135-C200 BU-16

108-C198 RD-18
135-C205 BU-16
144-C203 GN-16
144-C201 GN-18
144-C202 GN-18
515-C212 GY-16
516-C213 GN-16
517-C214 BU-16
A576-C215 GN-14
E417-C207 OR-18
E419-C219 BU-18
E800-C209 GN-18

H16

202-C178 BK-18
503-C1 BR-16
504-C3 YL-16
505-C4 BU-16
522-C83 WH-16
603-C13 PK-16
608-C6 GN-16
615-C7 YL -14
A538-C197 OR-16
E800-C9 GN-18
F765-C151 BR-18

118-C196 GY-16
122-C199 RD-16
200-C220 BK-16
144-C33 GN-16
200-C217 BK-16
200-C195 BK -14
200-C218 BK-18
200-C211 BK -14
200-C216 BK -14

H16

H39

102-H37 RD -14
144-H33 GN-16
188-H10 WH-16
200-H64 BK-18
200-H63 BK-16
200-H49 BK-18
200-H2 BK-16
200-H62 BK-16
200-H61 BK-16
200-H39 BK-16
200-H16 BK-16
200-H54 BK-18
200-H53 BK-18
200-H45 BK-18

H41

GN-14
BU-18
OR-18
GN-18

118-C196 GY-16
122-C199 RD-16
144-C33 GN-16
200-C220 BK-16
200-C195 BK -14
200-C217 BK-16
200-C218 BK-18
200-C211 BK -14
200-C216 BK -14
202-C178 BK-18

135-G1 BU-16
200-G2 BK-16
1
2
AUX CONNECTOR

H39

123-J22 WH-18

614-J17 PU-18

118-H43 GY-16
200-H39 BK-16
500-H40 BR-16
501-H41 GN-16
502-H42 OR-16
604-H98 OR-16
130-H97 RD-16

NOTE AJ

976-C252 OR-18
571-C167 OR-18
975-C272 WH-18
161-C273 PK-18

CONN 10

RD -14
GN-16
WH-16
BK-18
BK-16
BK-18
BK-18
BK-18

WH-18
PRIMARY STEER
115-1748
NOTE C

606-J39 GY-16
200-J36 BK-18

H19

CONN 14

H42

G742-C266 GN-18
C444-C271 YL-18

SHELL GND STUD

H35

202-H12 BK-18
310-H11 PU-16
518-H72 OR-16
537-H47 GN-16
538-H80 BR-16
603-H13 PK-16
614-H66 PU-18
614-H67 PU-18
614-H70 PU -14
614-H95 PU-18
614-H88 PU-18
614-H87 PU-18
614-H86 PU-18
702-H5 OR-18

H-C13
1117898

123-H46 WH-18
123-H50 WH-18
484-H52 YL-18

702-H5 OR-18

XMSN NEUTRALIZER SW
118-7238

310-H92 PU-16
373-H91 GN-16
200-H73 BK-18

200-H84 BK-18
200-H68 BK-18
200-H85 BK-18

H36

6 7 8

202-C174 BK-18
123-C235 WH-16
200-C236 BK-18
614-C237 PU-18
P976-C297 BR -18
780-C295 PU-18
779-C296 WH-18

102-H27 RD -14
123-H93 WH-18
188-H89 WH-16

C470-H31 BR-18
E800-H9 GN-18
405-H17 GY-18
483-H19 BR-18
406-H18 PU-18
C446-H23 PK-18

102-H37
144-H33
188-H10
200-H73
200-H90
200-H81
200-H82
200-H69

BEACON SW
107-6033
H-C12
1117898

H34

H35

PU-18
PU-18
PU-18
PU-18
PU-18

614-C121 PU-18
200-C122 BK-18
610-C25 OR-14

603-H13 PK-16

200-J41 BK-16
200-J36 BK-18

6
5

14

OR-14
BR-16
YL -14
RD -14

404-H15 YL-18
123-H34 WH-18

188-H79

605-J37 YL-16

H18
H36

614-J16
614-J17
614-J18
614-J19
614-J20

200-J28
200-J29
200-J30
200-J31
200-J32
200-J33
200-J34
200-J35

200-J13 BK -14

C-C39
1117898
7

H27

LH TURN IND LAMP


115-1748

200-J26 BK-18

3
2

H27

J-C1
1135183

TURN HAZARD SW
173-3064

619-C119 GN-14
611-C120 PU -14

DIMMER SW
111-7897
NOTE AC

BK-14
BK-14

605-J38 YL-16
200-J26 BK-18

102-J4 RD -14
308-C117 YL-16
326-C109 RD-18
307-C55 OR-18
105-C118 RD-16

H44

200-F13
200-F16

BACKLIGHT G1
115-1748

GRD

200-J33 BK-18

123-J5 WH-16

C-C25
1552272
1
2
3
4

YL-16
YL-16

449-J8 BU-18

H17

H-C14
1117898

NOTE U
C-C44
1117898

YL-16
PU-16
OR-16
BR-16

615-F18
615-F19

HYDRAULIC TEMP
155-5233

SEND

J-C5
1141749

614-J7 PU-16

H-C8
1135183

START AID SW
107-6036
NOTE AK

6 7

KEY START SW
110-7887

OFF C
ON S
ST B

614-H67 PU-18
200-H69 BK-18

H44

H40

G-C1
1552269

BACKLIGHT 4
115-1748

NOTE K

BU-16
RD-18
GN-18
GN-16
GN-18

H44
R

614-H70 PU -14
614-H67 PU-18
614-H66 PU-18
200-H68 BK-18
200-H69 BK-18

443-J12 YL-18
200-J13 BK -14
605-J14 YL-16
606-J15 GY-16
P914-J9 GN-18
P915-J10 PK-18
752-J11 YL-18

CONN 22

H-C11
1135183

518-H72 OR-16
538-H80 BR-16

123-C208

BACKLIGHT 1
115-1748

RD-18
BK-18
GN-18
YL-18

310-H78

PK-18
OR-18
BK-18
PU-18

515-C212 GY-16
516-C213 GN-16
517-C214 BU-16

D2
+

RIDE CTRL SW
107-6030

973-C133 BR-18

202-C174 BK-18
521-C105 YL-16
614-C289 PU-18
614-C230 PU-18
614-C239 PU-18
614-C238 PU-18
614-C225 PU-18
614-C228 PU-18
614-C234 PU-18
614-C237 PU-18
762-C135 YL-18
780-C295 PU-18
963-C194 GN-18
964-C134 BU-18
973-C133 BR-18
A538-C197 OR-16
E701-C154 PK-18
F748-C155 WH-18
F766-C221 WH-16
P976-C297 BR -18

614-H70 PU -14

614-H66 PU-18
200-H68 BK-18

H44

HAZARD LAMP SW
171-6568
NOTE M

2
161-C183
976-C232
200-C233
614-C234

WH-16
BK-16
GN-16
PU-16

AIH TIMER
4Y-7948

BK-18
BK-16
BK-18
PU-18
PU-18
PU -14

102-H44 RD-14

OPTIONS CODE PLUG


NOTE AF

G-C3
3E5179

135-C205 BU-16
135-C200 BU-16
200-C220 BK-16
200-C216 BK -14
200-C211 BK -14
200-C218 BK-18
200-C217 BK-16
144-C202 GN-18
144-C33 GN-16
144-C203 GN-16
144-C201 GN-18
522-C83 WH-16
517-C214 BU-16
516-C213 GN-16
202-C178 BK-18
515-C212 GY-16
A576-C215 GN-14

C470-C31 BR-18
C471-C36 GN-18
G742-C265 GN-18
C444-C267 YL-18
136-C268 GN-18
E419-C219 BU-18
419-C293 YL-18
144-C201 GN-18

E419-C219 BU-18
419-C293 YL-18
144-C201 GN-18

E800-C210 GN-18

144-C204 GN-16

135-C206 BU-16

603-G5 PK-16
615-G6 YL -14
118-G7 GY-16
503-G8 BR-16
504-G9 YL-16
505-G10 BU-16
A538-G11 OR-16
108-G12 RD-18
122-G13 RD-16
135-G14 BU-16

188-H89
200-H90
373-H91
310-H92

H-C21
1117898

123-C208 WH-18
123-C235 WH-16
779-C296 WH-18
161-C183 PK-18
200-C187 BK-18
200-C188 BK-18
200-C186 BK-18
200-C236 BK-18
200-C223 BK-18
200-C227 BK-18
200-C229 BK-18
200-C233 BK-18

H40

202-C179 BK-18
308-C242 YL-18
308-C249 YL-18
321-C98 BR-18
331-C56 OR-18
419-C293 YL-18
449-C64 BU-18
571-C167 OR-18
975-C272 WH-18
975-C269 WH-18
A514-C168 YL-18
C444-C267 YL-18
C444-C271 YL-18
C470-C31 BR-18
C471-C36 GN-18
C904-C143 GN-18
F853-C147 BR-18
G797-C145 BU-18
P915-C113 PK-18

200-R6 BK-14
515-R7 GY -14
R-C2
3E3360

F748-C155 WH-18
E701-C154 PK-18

188-C111
200-C270
200-C245
200-C246
200-C250
200-C247

BLOWER MOTOR
174-1486
1
2

976-C232 OR-18
976-C138 OR-18

161-C183
PK-18
161-C259 PK-18
161-C273 PK-18

+
A3

C904-C143 GN-18
135-G14 BU-16
135-G1 BU-16
108-G12 RD-18
122-G13 RD-16
603-G5 PK-16
608-G3 GN-16
615-G6 YL -14

E6

A4

THERMASTAT SW
3E-5464

976-C252 OR-18

102-C248 RD -14
105-C118 RD-16
110-C294 GN-18
114-C139 RD-18
115-C90 RD-10
117-C91 RD-6
118-C257 GY-16
122-C264 RD-16
122-C243 RD-18
122-C275 RD-18
122-C274 RD-18
123-C260 WH-16
126-C184 PK-16
126-C182 PK-18
127-C30 OR-14
129-C14 BU-16
130-C263 RD-16
133-C130 OR-16
136-C258 GN-16
136-C268 GN-18
158-C99 BR -14

115-C261 RD-14

200-R9 BK-14
522-R5 WH-14

128-C231 PK -16
140-C224 BU -16

1
2
3
4

NOTE AL
H35
BAT +
BAT HEAT SW
RELAY

G728-C226 YL-16

128-C231 PK-16
140-C224 BU-16

G742-C265 GN-18
G742-C241 GN-18
G742-C266 GN-18

SPARE FUSE A
113-8491

G797-C145 BU-18
202-C179 BK-18

A1
+
A5

608-G3 GN-16

963-C194 GN-18
200-C227 BK-18
614-C228 PU-18

976-C138 OR-18

114-C139 RD-18
105-C118 RD-16

HEATER GP
107-3317
COND GP
107-3318

1
2
3
4
5
6
7
8
9
10
11
12

128-C231 PK-16
200-C229 BK-18
614-C230 PU-18

F6

15

115-C262 RD-14

BK-14
GY-14
GN-14
BU-14
WH -14
H31

608-C6 GN-16
200-C195 BK -14
603-C13 PK-16
615-C7 YL -14
118-C196 GY-16
503-C1 BR-16
504-C3 YL-16
505-C4 BU-16
A538-C197 OR-16
108-C198 RD-18
122-C199 RD-16
135-C200 BU-16

C-C42
1117898

1
2
5
4
3

567-C222 WH-16

200-R1
515-R2
516-R3
517-R4
522-R5

H32

135-G15 BU-16

BK-16
BK -14
BK-16
BK-16

GN-16
BR-16
GY-16
GN-16
BU-16

200-H69
200-H90
200-H68
614-H66
614-H67
614-H70

130-C263 RD-16
122-C264 RD-16

200-G19 BK-16
118-G7 GY-16
503-G8 BR-16
505-G10 BU-16

H32

200-G18
200-G17
200-G20
200-G16

WH-16
BK-18
PU-16
GN-16

KICKOUT SW
107-6031

C-C18
1164157

H31

A538-G11 OR-16
200-G2 BK-16
200-G4 BK -14

6
1
2
5
4
3

C-C48
1552273

504-G9 YL-16

SHELL 12S

GN-16
WH-16
GY-16
GN-16
BU-16

F1

MOTOR

188-H89
200-H73
310-H92
373-H91

BUCKET FORK SELECT SW


107-6037
NOTE F

FLASHER FUSE
113-8490
112-C254 PU -10

H31

H32

124-C240
567-C222
515-C212
516-C213
517-C214

A9

10

964-C134 BU-18
762-C135 YL-18

BLOWER SW
110-7890

H-C5
1552272

BK-18

140-C224 BU-16
200-C186 BK-18
614-C225 PU-18

B9

10

AIR SEAT

REAR DEFROSTER
161-8042

200-G19 BK-16

B8

WH-16
BU-16
GN-16
OR-16

158-C99 BR -14
128-C231 PK-16
124-C240 GN-16
110-C294 GN-18

CONN 12

200-G4 BK -14

B7

10

HEATED SEAT
NOTE H

REAR WIPER MOTOR


155-5784

118-G7 GY-16
503-G8 BR-16
504-G9 YL-16
505-G10 BU-16

B6

RR WINDOW DEFROST FUSE


113-8491

200-C211 BK -14
515-C212 GY-16
516-C213 GN-16
517-C214 BU-16
522-C83 WH-16

BK-16
GY-16
BR-16
OR-16

B+

B5

15

G-C5
1552273

CONN 13

B4

H33

JUMPER THERM START


101-9161

WH-18
WH-18
WH-18
RD - 14

102-H27 RD - 14
123-H93 WH-18

H32

B3

10

517-R4 BU -14

1
2
3
4
603-G5 PK-16
200-G17 BK -14
608-G3 GN-16
615-G6 YL -14

SEAT ALARM
NOTE G

522-C83 WH -16
517-C214 BU -16
516-C213 GN-16
515-C212 GY -16
200-C211 BK -14

H32

GN-16

DEFROST SW
107-6034

C-C43
1117898

H31

GND

OR-16

C-C41
1117898

124-C240 GN-16

C-C1
1552269
A576-C215 GN- 14
200-C216 BK -14

H30

A
B
C

B2

123-H50
123-H46
123-H34
102-H27

1
2
3
4
5
6
7
8
9
10
11
12

443-C66 YL-18
200-C67 BK -14
605-C68 YL-16
606-C69 GY-16
P914-C112 GN-18
P915-C113 PK-18
752-C65 YL-18
518-C290 OR-16
537-C291 GN-16
538-C292 BR-16
110-C294 GN-18

118-C29 GY-16

PK-16
BK-14
GN-16
YL-14
603-F3
200-F4
608-F5
615-F6

200-F1 BK-14
608-F2 GN-16

B1

E800-H9 GN-18

123-C260
140-C224
144-C203
133-C130

C-C37
1552267
E419-C219 BU-18
E800-C210 GN-18
200-C218 BK-18

A538-C197

H34

123-H83 WH-18

C9

10

567-C222 WH-16
200-C223 BK-18
614-C289 PU-18

GN-16
YL-16
WH-16
PK-18

RIDE CTRL FUSE


113-8490
112-C256 PU -10

135-C206 BU-16
F765-C151 BR-18
E417-C207 OR-18
202-C178 BK-18
200-C220 BK-16

MOTOR

H30
SEC STEER FUSE
113-8490

442-J2 GY-18
449-J8 BU-18
441-J1 OR-18
447-J3 PK-18
442-J2 GY-18
443-J12 YL-18
752-J11 YL-18
P915-J10 PK-18
P914-J9 GN-18
611-J6 PU-16

J-C11
1552252

9X-3463

NACD GAUGE

IGN

WH-18
WH-18
YL-18
YL-18
BR-18
BR-18

WIPER FUSE
113-8490

1
2
JUMPER COOLANT TEMP ALARM
106-8704
NOTE AG

OR-18
GY-18
PK-18
RD -14
WH-16
PU-16
PU-16
BU-18

G760-C46
G760-C38
G761-C42
G761-C47
G762-C43
G762-C48

CIGAR LIGHTER FUSE


113-8490

C-C27
3E5179

406-H18 PU-18

441-J1
442-J2
447-J3
102-J4
123-J5
611-J6
614-J7
449-J8

727-C32 GN-18

FLOODS
113-8491

1
2
3
4
5
6
7
8

OR-18
GY-18
PK-18
RD -14
WH-16
PU-16
PU-16
BU-18

702-C5 OR-18

H29

H30

3
C-C40
1117898

200-F1 BK-14
200-F4 BK-14
615-F6 YL-14

F-C1
3E3376
CONN 11
G-C4
1552272

406-H74 PU-18
E800-H77 GN-18

H27

H27

ROOF FLOOD RH ATCH


117-3468
615-F19 YL-16
200-F16 BK-14

102-C60 RD -14
102-C27 RD -14
105-C118 RD-16
110-C294 GN-18
118-C257 GY-16
118-C196 GY-16
122-C199 RD-16
122-C243 RD-18
122-C264 RD-16
122-C275 RD-18
122-C274 RD-18
123-C260 WH-16
123-C235 WH-16
123-C208 WH-18
123-C129 WH-18
126-C53 PK-18
127-C30 OR-14
129-C14 BU-16
130-C263 RD-16
136-C8 GN-18
144-C33 GN-16
188-C10 WH-16

9X-3463

D9

10

KEY SWITCH IN
BACKUP ALARM OUT

CONN 23
J-C2
3E3388

C-C29
1552264
441-C57
442-C58
447-C59
102-C60
123-C61
611-C62
614-C63
449-C64

611-C120 PU -14
611-C62 PU-16

D8

1
2

NOTE AG

307-OR-18
331-OR-18

614-C35 PU -14
614-C63 PU-16
614-C121 PU-18
619-C119 GN-14
615-C7 YL -14
665-C24 BR -14
702-C281 OR-18
702-C282 OR-18
727-C283 GN-18
727-C92 GN-18
751-C40 GN-18
752-C65 YL-18
754-C41 BU-18
C446-C23 PK-18
C470-C31 BR-18
F880-C39 BR-18
C471-C36 GN-18
G750-C51 BU-18
E800-C9 GN-18
G755-C52 GY-18

D7

10

404-H15 YL-18
405-H17 GY-18
406-H75 PU-18
406-H74 PU-18
483-H19 BR-18
484-H52 YL-18
C446-H23 PK-18
C470-H31 BR-18
E800-H76 GN-18
E800-H77 GN-18

H-C6
1552269

+ BATTERY
GROUND

102-C60 RD -14
110-C294 GN-18
123-C61 WH-16
126-C53 PK-18
200-C67 BK -14
202-C54 BK-18
306-C49 GN-18
331-C56 OR-18
441-C57 OR-18
442-C58 GY-18
443-C66 YL-18
447-C59 PK-18
449-C64 BU-18
518-C290 OR-16
537-C291 GN-16
538-C292 BR-16
605-C68 YL-16
606-C69 GY-16
611-C62 PU-16
614-C63 PU-16
751-C40 GN-18
752-C65 YL-18
754-C41 BU-18
F880-C39 BR-18
G750-C51 BU-18
G755-C52 GY-18
G760-C46 WH-18
G760-C38 WH-18
G761-C47 YL-18
G761-C42 YL-18
G762-C48 BR-18
G762-C43 BR-18
G763-C50 PU-18
G768-C44 GN-18
G787-C114 GN-18
G768-C45 GN-18
G788-C115 YL-18
P915-C113 PK-18
P916-C116 OR-18
307-C55 OR-18

D6

PLUG COOLANT TEMP


3E-3364

126-PK-18
202-BK-18

24V OUTPUT
GND ALSO N B
SOLENOID / U
GEAR 1 2 3 4 5 6 S
4F
3F
2F
1F
N
1R
2R
3R

H18

606-C69 GY-16

D5

10

AC COMPRESSOR SW
107-6070

521-C105 YL-16

H33

1
2
3
4
5
6

WH-18
BK-18
BULB

123-J22 WH-18
441-J1 OR-18
200-J34 BK-18
614-J19 PU-18
123-J24 WH-18
449-J8 BU-18
614-J17 PU-18
123-J23 WH-18

322-C287 GY-18
403-C106 GN-18

D4

H18

307-C55 OR-18
331-C56 OR-18

605-C68 YL-16

D3

15

200-H73 BK-18

LAMP AS LH
148-0641

G728-C226 YL-16

D2

HYD LOCK DETENT OVERRIDE SW


7X-1886

NOTE W

D1

BK

H-C22
1552264

GY-18
WH-18
YL-18
BR-18
PU-18
GN-18

122-C124 RD-18
200-C123 BK-18

A576-C215 GN-14

127-C30 OR-14
129-C14 BU-16
118-C257 GY-16
126-C184 PK-16

200-F7 BK-14
200-F9 BK-16
200-F10 BK-16

C470-H31 BR-18

G755-C52
G760-C46
G761-C47
G762-C48
G763-C50
G768-C45

130-C263 RD-16
604-C96 OR-16
H451-C37 GN-18

A576-C215 GN-14

AIR SEAT BRKR


3T-2662

C-C57
1249636

11
12

C-C4
1135183

603-F3 PK-16
608-F5 GN-16
608-F2 GN-16

H16

614-C239 PU-18
200-C187 BK-18

MAIN POWER RELAY


167-0138

15

GY

GN-14

505-C4 BU-16
608-C6 GN-16
615-C7 YL -14
702-C5 OR-18

112-C251 PU-14

E800-H76 GN-18
484-H52 YL-18

C-C8
1552273
126-C53 PK-18
202-C54 BK-18

447-C59 PK-18
449-C64 BU-18
453-C26 PK-18
483-C19 BR-18
484-C20 YL-18
503-C1 BR-16
504-C3 YL-16
505-C4 BU-16
506-C21 PU-18
507-C22 WH-18
603-C13 PK-16
604-C96 OR-16
605-C94 YL-16
605-C127 YL-16
606-C93 GY-16
606-C126 GY-16
608-C6 GN-16
610-C25 OR-14
610-C25 OR-14
611-C140 PU -14

603-F12 PK-16
200-F9 BK-16
F-C3
7T5957

8
9

126-C53 PK-18
202-C54 BK-18
306-C49 GN-18
307-C55 OR-18
331-C56 OR-18
G750-C51 BU-18

136-C8 GN-18
200-C2 BK-16
503-C1 BR-16
504-C3 YL-16

117-C91 RD-6

112-C251 PU-14

YL
PU

L4

BACK LIGHT 5
115-1748

112-C256 PU -10
112-C255 PU -10
BEACON SOCKET 2
3T3158

L1

405-H17 GY-18
404-H15 YL-18

518-C290 OR-16
538-C292 BR-16
603-C13 PK-16
E800-C9 GN-18

308-C249 YL-18
200-C250 BK-18

C-C5
1135183

5
6

BU-16
WH-16
BK-18
PU-16

1
2

BK-18
BK-18

112-C254 PU -10
112-C253 PU -10

BULB
112-5219

WH
GN

H19

129-C14
188-C10
202-C12
310-C11

C-C26
3E3364

614-C238 PU-18
200-C188 BK-18

FIRST GEAR
SECOND GEAR
THIRD GEAR
FOURTH GEAR
START RELAY
NEUTRAL
REVERSE
FORWARD

610-C25 OR-14
611-C120 PU -14
614-C121 PU-18
619-C119 GN-14

TORQUE CONVR TEMP

9X-3463

H26

538-C292 BR-16

RED

L5

G768-GN-18
G760-WH-18
G761-YL-18
G762-BR-18
306-GN-18
G763-PU-18
G755-GY-18
G750-BU-18

RD-16
BK-18
YL-16
RD-18

L4

L2

CST SHIFTER
130-6260

105-C118
200-C122
308-C117
326-C109

NOT USED

202-C12 BK-18
202-C54 BK-18
306-C49 GN-18
308-C117 YL-16
310-C11 PU-16
322-C287 GY-18
326-C109 RD-18
331-C56 OR-18
403-C106 GN-18
404-C15 YL-18
405-C17 GY-18
406-C18 PU-18
419-C293 YL-18
441-C57 OR-18
442-C58 GY-18
443-C66 YL-18

NOTE E

122-G13 RD-16
200-G16 BK-16

YL-16
BK-14

615-F20 YL-16
200-F14 BK-14

537-C291 GN-16

RED

G787-C114 GN-18
G788-C115 YL-18
P916-C116 OR-18

1
2
3
4
5
6
7
8

518-C290 OR-16

L3

BACK LIGHT 6
115-1748

+
-

C-C9
3E3388
G768-C45 GN-18
G760-C46 WH-18
G761-C47 YL-18
G762-C48 BR-18
306-C49 GN-18
G763-C50 PU-18
G755-C52 GY-18
G750-C51 BU-18

G763-C50 PU-18
G768-C45 GN-18
G768-C44 GN-18

BRAKE PRESS

EXTERNAL FORWARD
EXTERNAL REVERSE
EXTERNAL NEUTRAL
SIGNAL GND - FNR

H27

G768-C156 GN-18
G787-C114 GN-18
G788-C115 YL-18
P916-C116 OR-18
H451-C37 GN-18
P915-C113 PK-18

RED

322-C287 GY-18

BK-18
BK-18

G787-GN-18
G788-YL-18
P916-OR-18
202-BK-18

BR-18
PU-18
PU-18

L2

B3

483-H19 BR-18
406-H75 PU-18

1
2
3
4

NOTE Y

200-C2 BK-16
200-C122 BK-18
200-C123 BK-18
200-C67 BK -14
200-C16 BK-16

102-C248 RD -14

FUNCTION

G768-C44 GN-18

1
2
3
4

YL-18

ENGINE OIL PRESS

B2

200-C280 BK -14
200-C101 BK -14
200-C125 BK -14

LAMP BRKR
3T-2662

NOTE E

BULB

ROOF FLOOD LH
109-7041

ROOF FLOOD LH ATCH


117-3468
FNR JUMPER
101-9161

G762-C159
G763-C144
G763-C153

RED

H19

FWD HORN SW
2T-3360

C-C7
3E3376
G787-C114 GN-18
G788-C115 YL-18
P916-C116 OR-18

G761-C158

COLOR

L1

G762-C43 BR-18

200-C16 BK-16
404-C15 YL-18
405-C17 GY-18
406-C18 PU-18
453-C26 PK-18
483-C19 BR-18
484-C20 YL-18
506-C21 PU-18
507-C22 WH-18
610-C25 OR-14
665-C24 BR -14
C446-C23 PK-18

15

DOME LAMP
107-6032

3
7

403-C106 GN-18
122-C124 RD-18

RUNNING LAMP SW
108-3320

L6
BU
PK

LAMP

C446-H23 PK-18

200-C123 BK-18

DIODE BLOCK B
144-3902
NOTE Y

WH-18

L3

123-H83 WH-18

SIG

1
2
3
4
5
6
7
8
9
10
11
12

G760-C38 WH-18
F880-C39 BR-18
P914-C112 GN-18
751-C40 GN-18
754-C41 BU-18
G761-C42 YL-18

G760-C157

G-C2
1552267

115-C90 RD-10

102-C248 RD -14

1
10
4

RD
DKBU
OR

+
2

GY-14

A
B
C

108-G12 RD-18
200-G20 BK-16
135-G15 BU-16

SERVICE METER
161-3932

WORK2

123-C61 WH-16
123-C34 WH-16

115-C261 RD-14
115-C262 RD-14

WORK1
B1

308-C242 YL-18
G742-C241 GN-18

115-C90 RD-10

ROADING

H-C15
1552252

126-C182 PK-18
200-C247 BK-18
449-C64 BU-18
F853-C147 BR-18

308-C242 YL -18
G742-C241 GN-18

PARK
OFF

122-C124 RD-18
122-C28 RD-16

GN-18

H26

102-C27 RD -14
118-C29 GY-16
122-C28 RD-16
123-C34 WH-16
127-C30 OR-14
144-C33 GN-16
419-C293 YL-18
537-C291 GN-16
614-C35 PU -14
727-C32 GN-18
C470-C31 BR-18
C471-C36 GN-18

1
2
3
4

YL-16
YL-16
YL-16
YL-16

C-C21
1552252

PK-14

615-F6 YL-14

615-F19
615-F20
615-F17
615-F18

H33

H30

608-F8 GN-16
200-F7 BK-14

BULB
H33

GN-14

RD-18
YL-16
BK-18
RD-18
BU-16
BK-18

BK-14
BK-14
BK-14
BK-14

YL-14

122-C243
120-C244
200-C245
108-C198
135-C205
200-C246
C-C19
3E3376

NOTE R

1
2

AUX 12V SOCKET


117-2311

1
2

135-C206 BU-16
200-C220 BK-16

ARC SUPPRESSOR
106-8704

H29

1
2
3
4
5
6

200-F13
200-F14
200-F15
200-F16

BR-14

C-C11
1552269

C-C3
7T5957

C-C10
1552273

JUMPER SPD LIMIT


1100553

NO

202-C178 BK-18

608-F8 GN-16
603-F12 PK-16
603-F11 PK-16

615-F17
200-F15
200-F1 BK-14
200-F4 BK-14
200-F7 BK-14
200-F10 BK-16
200-F9 BK-16

OR-14
BU-14

E417-C207 OR-18
F765-C151 BR-18

LAMP REAR FLOOD LH


109-7041

H26

1
2
3
4
5
6
7
8

NC

JUMPER 24 VOLT
117-3274
BK-18
BK-18
NOTE T

1
2
3
6
4
5

+24 V BATTERY IN
+24 V SWITCHED IN
GROUND
GROUND
+12 V MEMORY OUT
+12 V SWITCHED OUT
12/24 DC CONVERTER
119-1733

PARKING BRAKE SW
6G-4195

F-C2
7T5957
603-F11 PK-16
200-F10 BK-16
BEACON SOCKET 1
3T3158

H30

BEACON
108-1029
BULB
9X-7849

H26

H30

127-H30 OR-14
102-H27 RD -14
122-H28 RD-16
615-H71 YL -14
665-H24 BR-16
610-H25 OR-14
608-H6 GN-16

15

WH-18
BK-18
BULB

9X-3463

ROOF FLOOD RH
109-7041

IDENT

PART NO.

CHG

LOC

NOTE

DESCRIPTION

HARNESS AS.
615-F18 YL-16
200-F13 BK-14
BULB

9X-3463

143-4088

04

E-6

111-0157

03

G-15

MAIN CAB
ROOF

172-2307

01

D-15

SHELL - CAB

158-2491

01

E-6

DUCT

168-2365

01

G-5

GAUGE - NACD

118-5044

02

F-14

HEATER
WIRE AS.

115-C90 RD-10

CONN 4
C-C47
9G4351

MATING CONNECTOR AT
LOC (SH2 A-12)

1
CONN 3

117-C91 RD-6

202-C177
200-C278
200-C280
200-C185
200-C286

C-C53
1552267

A
B
C

CONNECTS TO A/C
CONDENSER GP
LOC (SH2 G-7)
CONN 2

158-C99 BR -14
521-C100 YL-16
200-C101 BK -14
C-C31
3E5179

1
2
3
4
5
6
7
8
9
10
11
12

MATING CONNECTOR AT
LOC (SH2 A-12)

CONN 1

15

REAR 12P
453-C26 PK-18
727-C92 GN-18
442-C58 GY-18
447-C59 PK-18
123-C129 WH-18
606-C93 GY-16
605-C94 YL-16
665-C95 BR-16
604-C96 OR-16
614-C97 PU -14
321-C98 BR-18
H451-C37 GN-18

BK -14
BK -14
BK -14
BK -14
BK -14

CAB GND BOSS


NOTE E

200-C195
200-C270
200-C217
200-C218
200-C216
200-C211
200-C220
200-C284
200-C285

BK -14
BK-18
BK-16
BK-18
BK -14
BK -14
BK-16
BK-18
BK-18

14

188-C10 WH-16
200-C280 BK -14
200-C101 BK -14
310-C11 PU-16

202-C177 BK- 14
202-C89 BK-18
202-C77 BK-18
450-C88 YL-18
710-C78 GN-18
751-C104 GN-18
752-C103 YL-18
754-C102 BU-18
755-C75 OR-18
900-C76 PU-18
901-C74 WH-18
200-C80 BK-18
200-C185 BK -14

G750-C51 BU-18
G755-C52 GY-18
G760-C157 WH-18
G761-C158 YL-18
G762-C159 BR-18
G763-C153 PU-18
G768-C156 GN-18
G787-C114 GN-18
G788-C115 YL-18
P916-C116 OR-18

126-C53 PK-18
188-C10 WH-16
200-C280 BK- 14
200-C101 BK -14
202-C54 BK-18
202-C12 BK-18
306-C49 GN-18
310-C11 PU-16
326-C109 RD-18
403-C106 GN-18

606-C126 GY-16
611-C140 PU -14
619-C119 GN-14
F880-C39 BR-18
G763-C144 PU-18

200-C125 BK -14
322-C287 GY-18
506-C21 PU-18
605-C127 YL-16
507-C22 WH-18

610-C25 OR-14

604-C96 OR-16
605-C94 YL-16
606-C93 GY-16
665-C24 BR -14
727-C92 GN-18
751-C40 GN-18
752-C65 YL-18
754-C41 BU-18
C446-C23 PK-18
H451-C37 GN-18

123-C129 WH-18
404-C15 YL-18
405-C17 GY-18
406-C18 PU-18
441-C57 OR-18
442-C58 GY-18
443-C66 YL-18
447-C59 PK-18
453-C26 PK-18
483-C19 BR-18
484-C20 YL-18

308-C117 YL-16
331-C56 OR-18
419-C293 YL-18
449-C64 BU-18
503-C1 BR-16
504-C3 YL-16
505-C4 BU-16
603-C13 PK-16
608-C6 GN-16
614-C35 PU -14
614-C63 PU-16
614-C121 PU-18
615-C7 YL -14
C470-C31 BR-18
C471-C36 GN-18
E800-C9 GN-18
P915-C113 PK-18

102-C60 RD -14
102-C27 RD -14
105-C118 RD-16
110-C294 GN-18
118-C196 GY-16
118-C257 GY-16
122-C264 RD-16
122-C199 RD-16
122-C243 RD-18
122-C275 RD-18
122-C274 RD-18
123-C260 WH-16
123-C235 WH-16
123-C208 WH-18
127-C30 OR-14
129-C14 BU-16
130-C263 RD-16
136-C8 GN-18
144-C33 GN-16

727-C283 GN-18

964-C134 BU-18
976-C138 OR-18
C904-C143 GN-18
F766-C128 WH-16
G797-C145 BU-18
P976-C297 BR -18

RD-18
OR-16
PU -14
GY-18
YL-18
WH-18
PU-18
114-C139
133-C130
614-C137
761-C136
762-C135
779-C296
780-C295

308-C276 YL-18

BK-18
BK-18
BK -18
BK -18
BK -18
BK -18
OR-18
202-C178
202-C179
276-C160
277-C161
278-C162
279-C163
571-C167

944-C148 OR-18
945-C149 BR -18
973-C133 BR-18
975-C169 WH-18
A221-C164 BK -18
A222-C165 BK -18
A514-C168 YL-18
C920-C166 GY- 18
E701-C154 PK-18
F748-C155 WH-18
F765-C151 BR-18
F853-C147 BR-18
136-C277 GN-18

PK -18
PK -18
PK-18
PK-16
BK -18
BK -18
BK -18
BK-18
126-C180
126-C181
126-C182
126-C184
202-C171
202-C172
202-C173
202-C174

963-C194 GN-18
F766-C193 WH-18
F766-C288 WH-18

BK-18
BK-18
BK-18
GY-18
200-C186
200-C188
200-C187
761-C136

200-C270 BK-18
200-C218 BK-18
308-C82 YL-18
321-C98 BR-18
521-C105 YL-16
522-C83 WH-16
614-C97 PU -14
975-C71 WH-18
C444-C85 YL-18

115-C90 RD-10
117-C91 RD-6
158-C99 BR -14
188-C111 WH-16
200-C211 BK -14
200-C195 BK -14
200-C216 BK -14
200-C278 BK -14
200-C217 BK-16
200-C220 BK-16

A538-C197 OR-16

161-C183 PK-18
102-C60 RD -14
102-C27 RD -14
105-C118 RD-16
110-C294 GN-18
118-C257 GY-16
118-C196 GY-16
122-C264 RD-16
122-C199 RD-16
122-C243 RD-18
122-C275 RD-18
122-C274 RD-18
123-C208 WH-18
123-C235 WH-16
123-C260 WH-16
127-C30 OR-14
129-C14 BU-16
130-C263 RD-16
136-C8 GN-18
144-C33 GN-16
308-C117 YL-16
331-C56 OR-18
419-C293 YL-18
449-C64 BU-18
503-C1 BR-16
504-C3 YL-16
505-C4 BU-16
603-C13 PK-16
608-C6 GN-16
614-C63 PU-16
614-C121 PU-18
614-C35 PU -14
615-C7 YL -14
C470-C31 BR-18
C471-C36 GN-18
E800-C9 GN-18
P915-C113 PK-18

H5

H4

H10

C-C49
9G3673

H11
H12

H12

H14

H14

H8

PILOT VALVE GP
142-2644

FLOAT
SOL

LIFT
POS
SOL

TILT
POS
SOL

AUX
SOL

DOWNSHIFT SW
148-9562
WOBBLE STICK CTRL
133-8597 2 LEVER CTRL
NOTE Y

POSITION DETENT SW
COIL AS.
145-8428

H5
C-C30
1552264

H11

C-C12
1552273

H13

H12

F766-C288 WH-18
F766-C193 WH-18
963-C194 GN-18
761-C136 GY-18
H14

200-C188 BK-18
200-C187 BK-18
200-C186 BK-18
200-C80 BK-18
200-C185 BK -14

13

3
1

4
2

3
1

4
2

C-C60
1552269

126-C141 PK -18
126-C298 PK -18

H13

REMOTE FNR SW
145-0877
NOTE Y

H13
200-C192
200-C191
200-C190
200-C189

H12

H12
H13

BK-18
BK-18
BK-18
BK-18

12

H16

126-C181 PK-18
126-C182 PK-18
126-C184 PK-16
202-C171 BK-18
202-C172 BK-18
202-C173 BK-18
202-C174 BK-18
202-C178 BK-18
202-C179 BK-18
276-C160 BK-18
277-C161 BK-18
278-C162 BK-18
279-C163 BK-18
571-C167 OR-18
944-C148 OR-18
945-C149 BR-18
973-C133 BR-18
975-C169 WH-18
A221-C164 BK-18
A222-C165 BK-18
A514-C168 YL-18
C920-C166 GY-18
E701-C154 PK-18
F748-C155 WH-18
F765-C151 BR-18
F853-C147 BR-18
126-C180 PK-18

11

10

126-C299 PK - 18
202-C176 BK-18
202-C175 BK-18
978-C150 GN-18
G787-C114 GN-18
G788-C115 YL-18
P916-C116 OR-18
202-C177 BK -14
202-C89 BK-18
202-C77 BK-18
450-C88 YL-18
710-C78 GN-18
751-C104 GN-18
752-C103 YL-18
754-C102 BU-18
755-C75 OR-18
900-C76 PU-18
901-C74 WH-18

200-C125 BK -14
322-C287 GY-18
506-C21 PU-18
507-C22 WH-18
605-C127 YL-16

H4

H10

H11

306-C49 GN-18
326-C109 RD-18
403-C106 GN-18
665-C110 BR-16
200-C284 BK-18
200-C285 BK-18
326-C108 RD-18
403-C107 GN-18
417-C79 GY-18

702-C282 OR-18
702-C281 OR-18

A
B
C

G757-C146 OR-18
720-C152 PU-18

G768-C156 GN-18
720-C152 PU-18
G750-C51 BU-18
G755-C52 GY-18
G760-C157 WH-18
G757-C146 OR-18
G763-C153 PU-18
G761-C158 YL-18
G762-C159 BR-18
126-C53 PK-18
126-C131 PK-18
126-C141 PK-18
202-C12 BK-18
202-C54 BK-18
202-C142 BK-18
202-C132 BK-18

H4

126-C298 PK -18
126-C182 PK-18
126-C184 PK-16
126-C181 PK-18
126-C141 PK -18
202-C179 BK-18
202-C178 BK-18
202-C177 BK -14
202-C77 BK-18
202-C89 BK-18
202-C173 BK-18
202-C171 BK-18
202-C174 BK-18
202-C172 BK-18
202-C176 BK-18
202-C175 BK-18

202-C170 BK-14

276-C160 BK-18
277-C161 BK-18
278-C162 BK-18
279-C163 BK-18
450-C88 YL-18
571-C167 OR-18
710-C78 GN-18
751-C104 GN-18
754-C102 BU-18
752-C103 YL-18
755-C75 OR-18
900-C76 PU-18
901-C74 WH-18
944-C148 OR-18
945-C149 BR-18
973-C133 BR-18
975-C169 WH-18
978-C150 GN-18
A221-C164 BK-18
A222-C165 BK-18
A514-C168 YL-18
C920-C166 GY-18
E701-C154 PK-18
F748-C155 WH-18
F765-C151 BR-18
F853-C147 BR-18
G787-C114 GN-18
G788-C115 YL-18
P916-C116 OR-18

202-C142 BK-18
202-C54 BK-18
202-C12 BK-18

H10

136-C277 GN-18

H10

136-C277 GN-18
308-C276 YL-18

308-C276 YL-18
H2

200-C284 BK-18
417-C79 GY-18

200-C284 BK-18

126-C141 PK-18
126-C53 PK-18
G787-C114 GN-18
G788-C115 YL-18
P916-C116 OR-18

H11

200-C285 BK-18

H11

403-C107 GN-18
200-C285 BK-18
326-C108 RD-18

326-C108 RD-18
403-C107 GN-18
417-C79 GY-18

1
2
3
4
5
6
7
8
9
10

H2

H7

+ BATTERY
KEY SWITCH
UNUSED
UNUSED (GND)
PRIM PRESS SW
UNUSED
ALT R TERM
GROUND
SHUTDOWN SOL

H6
C-C50
7N9737

126-C131 PK-18
202-C132 BK-18
276-C160 BK-18
277-C161 BK-18
278-C162 BK-18
279-C163 BK-18
450-C88 YL-18
571-C167 OR-18
710-C78 GN-18
720-C152 PU-18
751-C104 GN-18
752-C103 YL-18
754-C102 BU-18
755-C75 OR-18
900-C76 PU-18
901-C74 WH-18
944-C148 OR-18
945-C149 BR-18
973-C133 BR-18
975-C169 WH-18
978-C150 GN-18
A221-C164 BK-18
A222-C165 BK-18
A514-C168 YL-18
C920-C166 GY-18
E701-C154 PK-18
F748-C155 WH-18
F765-C151 BR-18
F853-C147 BR-18
G750-C51 BU-18
G755-C52 GY-18
G757-C146 OR-18
G760-C157 WH-18
G761-C158 YL-18
G762-C159 BR-18
G763-C153 PU-18
G768-C156 GN-18

RD-18
YL-18
OR-18
BL-18
PU-18
BR-18
WH-18
BK-18
PK-18

1
2

H2

GN-18
GY-18

H3

SEC STEER RLY


PRIM FAULT

SEC STEER CTRL


3E-5184
NOTE C
H3
727-C283 GN-18

H3
C-C2
8T9834

H5

H5

114-C139 RD-18
133-C130 OR-16
614-C137 PU -14
761-C136 GY-18
762-C135 YL-18
780-C295 PU-18
779-C296 WH-18
964-C134 BU-18
976-C138 OR-18
C904-C143 GN-18
F766-C128 WH-16
G797-C145 BU-18
P976-C297 BR -18

G750-C51 BU-18
G755-C52 GY-18
G757-C146 OR-18
G760-C157 WH-18
G761-C158 YL-18
G762-C159 BR-18
G763-C153 PU-18
G768-C156 GN-18
G787-C114 GN-18
G788-C115 YL-18
P916-C116 OR-18

188-C10 WH-16
200-C101 BK -14
200-C280 BK -14
306-C49 GN-18

114-C139 RD -18
126-C141 PK -18
133-C130 OR-16
200-C125 BK -14
202-C142 BK -18
322-C287 GY -18
506-C21 PU -18
507-C22 WH-18
605-C127 YL -16
606-C126 GY-16
611-C140 PU -14
614-C137 PU -14

310-C11 PU-16
326-C109 RD-18
403-C106 GN-18
665-C110 BR-16

H4

606-C126 GY-16
611-C140 PU -14
619-C119 GN-14
F880-C39 BR-18
G763-C144 PU-18

THE FOLLOWING WIRES ARE TWISTED TOGETHER AT LEAST 1 TURN PER 25mm
944-OR AND 945-BR

H4

720-C152 PU-18
G750-C51 BU-18
G755-C52 GY-18
G757-C146 OR-18
G760-C157 WH-18
G761-C158
G762-C159
G763-C153
G768-C156

CST AUTOSHIFT CTRL


179-9346

H2

H2

NOTE C:

SECONDARY STEER SYSTEM INCLUDES:


CONTROL (3E-5184)
ROCKER SW AND DASH LIGHTS (115-1560)
RELAY (3E-0154)
MOTOR (117-3915)
ARC SUPPRESSOR (118-5597)
PRIMARY PRESSURE SW (3E-6450)
HARNESS (132-2656)

H-12
A-14

NOTE E:

ASSEMBLE TERMINALS TO STUD.

G-9

NOTE F:

924G VERSALINK BUCKET/FORK SELECT SW IS SHOWN.


FOR 924G Z-BAR JUMPER WIRE CONNECTS TERMINALS 1 AND 2.

G-14

NOTE G:

HEATED SEAT WITH PARKING BRAKE ALARM CONNECTION LOCATION. (119-8264)

G-14

NOTE H:

AIR SUSPENSION SEAT CONNECTION LOCATION (150-7718)

I-11

NOTE J:

RADIO TO BE INSTALLED BY DEALER. (REF 173-6532)


JAPAN RADIO REQUIRES 124-5314 ADAPTER HARNESS.

E-8

NOTE K:

9U-7204 FLORESCENT SERVICE LAMP IS AVAILABLE AND CAN


BE POWERD FROM THE CIGAR LIGHTER SOCKET.

G-9

NOTE M:

FOR COSA ROADING ONLY

I-12
SH2 E-1

NOTE R:

ON MACHINES EQUIPED WITH TUV SPEED LIMITER,


REPLACE JUMPER WITH TUV ATCH.

BLADE, SPADE, RING,


OR SCREW TERMINAL

I-12

NOTE T:

LOCATION FOR 24V TO 12V CONVERTER (119-1733)

CIRCUIT CONNECTED

F-10

NOTE U:

RIDE CONTROL SWITCH IS SHOWN (107-6030). THIS IS ALSO THE


LOCATION FOR THE LOAD CHECK/BUCKET LOWER SW (107-6067).

H-9

NOTE W:

SWITCH OPENS THE CIRCUIT TO THE IMPLEMENT LEVER DETENTS WHEN IMPLEMENT
HYDRAULIC LOCKOUT LEVER IS IN THE ROADING POSITION.

NOTE Y:

FOR MACHINES WITH OPTIONAL REMOTE FNR CONTROL.


REMOTE FNR SWITCH (145-0877), REPLACES DOWN SHIFT SWITCH.
JUMPER (101-9161) IS REMOVED
SHIFTER 4 SOCKET CONNECTOR CONNECTS TO HARNESS 4-PIN CONNECTOR
AND THE FOLLOWING ITEMS ARE ADDED:
DIODE BLOCK (144-3902)
LED PANEL (148-0643)
REMOTE RLY/DRIVER (117-9364)
RELAY (158-5089)

G-6

NOTE AC:

DIMMER SW SHOWN.
STD MACHINE USES JUMPER WIRE (2G-5298) TO CONNECT TERMINALS 1 AND 2

D-10

NOTE AF:

WHEN ATTACHING EITHER RIDE CONTROL OR LOAD CHECK ALSO ATTACH THE
APPROPRIATE OPTION CODE PLUG (H-7 SH2)

H-8

NOTE AG:

ADD ARC SUPPRESSOR TO ACTIVATE COOLANT HIGH TEMP


AUDIBLE ALARM FOR BLUE ANGEL PACKAGE

D-8
SH2 I-9

NOTE AJ:

OPTIONAL INTERMITTANT WIPER SWITCH. REPLACES STD WIPER SWITCH

NOTE AK:

START AID SWITCH IS STANDARD ON THE 924G MACHINE.

NOTE AL:

AIH TIME ONLY USED ON 928G. JUMPER ONLY USED ON 924G

B-6 SH1
E-9 SH1
G-9 SH2
G-9 SH2
G-9 SH2
E-13 SH2
G-9 SH2

YL-18
BR-18
PU-18
GN-18

126-C141 PK-18
126-C53 PK-18
202-C12 BK-18
202-C54 BK-18
202-C142 BK-18
G787-C114 GN-18
G788-C115 YL-18
P916-C116 OR-18

619-C119 GN-14
665-C110 BR -16
761-C136 GY-18
762-C135 YL -18
779-C296 WH-18
780-C295 PU -18
964-C134 BU-18
976-C138 OR-18
C904-C143 GN-18
F766-C128 WH-16
F880-C39 BR -18
G763-C144 PU -18
G797-C145 BU -18
P976-C297 BR -18

ABBREV
RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

C-C22
1552252
1
2
3
4
5
6
7
8
9
10
11
12

665-C110 BR-16
200-C125 BK -14
606-C126 GY -16
605-C127 YL-16
619-C119 GN-14
F766-C128 WH-16
133-C130 OR-16
506-C21 PU-18
507-C22 WH- 18
780-C295 PU-18
779-C296 WH-18

CONN 24

TO FRONT FRAME
LOC (SH2 B-5)
(SH2 I-3)

SYMBOL

964-C134
762-C135
761-C136
614-C137
976-C138
322-C287
114-C139
611-C140

1
2
3
4
5
6
7
8

BU -18
YL-18
GY -18
PU -14
OR-18
GY-18
RD-18
PU -14

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

DESCRIPTION

ELECTRICAL CONNECTION
TO VEHICLE STRUCTURE
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR

TO FRONT FRAME
LOC (SH2 A-5)
(SH2 H-3)
L#
CONN 25

C-C59
1552269

TO FRONT FRAME
LOC (SH2 A-5)

1
2

P976-C297 BR -18

COLOR

CIRCUIT NOT CONNECTED

C-C23
3E3388

ATCH WIRE, CABLE


COMPONENT
CIRCUIT GROUPING
DESIGNATION

&

A-11
I-4
I-4
I-5
G-2
A-4
E-13

CONN 26
C-C20
1552273
126-C141 PK-18
202-C142 BK-18
C904-C143 GN-18
F880-C39 BR-18
G763-C144 PU-18
G797-C145 BU-18

1
2
3
4
5
6

RD-18
BK-18
OR-18
YL-18
GY-18
BR-18

+ BATTERY
GND
SOL 1 OUT
SW 2 IN
SW 1 IN
SOL 2 OUT

FNR CONTROL
117-9364
NOTE Y

G-8

SWITCH

UNLESS OTHERWISE SPECIFIED:


LOCATIONS ARE CURRENT SHEET

NC

126-C53 PK-18
188-C10 WH-16
200-C101 BK -14
200-C280 BK -14
202-C54 BK-18
202-C12 BK-18
306-C49 GN-18
310-C11 PU-16
326-C109 RD-18
403-C106 GN-18
720-C152 PU-18

COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE WITH


THE KEY AND ENGINE OFF, TRANSMISSION SHIFTER IN NEUTRAL
AND WITH THE PARK BRAKE SET.

COM NO

BK-18
RD-18
BU-18

00

THIS SCHEMATIC IS FOR THE WHEEL LOADER MACHINES CAB


924G (143-3562 CHG 01)
928G (116-5462 CHG 04)

NC

HIGH PRESS SW
160-2609
C-C51
3E3370
A
702-C281 OR-18
B
G757-C146 OR-18
C

H7

COM NO

BK-18
RD-18
BU-18

H7

H7

978-C150 GN-18
F765-C151 BR-18
720-C152 PU-18
G750-C51 BU-18
G763-C153 PU-18
G755-C52 GY-18
E701-C154 PK-18
F748-C155 WH-18
G768-C156 GN-18
G760-C157 WH-18
G761-C158 YL-18
G762-C159 BR-18
276-C160 BK-18
277-C161 BK-18
278-C162 BK-18
279-C163 BK-18
A221-C164 BK-18
A222-C165 BK-18
C920-C166 GY-18
751-C104 GN-18
752-C103 YL-18
754-C102 BU-18
755-C75 OR-18
900-C76 PU-18
901-C74 WH-18
571-C167 OR-18
A514-C168 YL-18
975-C169 WH-18

MATING CONNECTOR AT
LOC (SH2 A-12)

H6

H5
H4

126-C131 PK-18
202-C132 BK-18
973-C133 BR-18
G757-C146 OR-18
710-C78 GN-18
450-C88 YL-18
F853-C147 BR-18
944-C148 OR-18
945-C149 BR-18

C-C46
9G4352

H8

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

MATING CONNECTOR AT
LOC (SH2 B-12)

H6

+ BATTERY
GROUND
AUTO/MANUAL SW
HIGH PRESS NEUTRALIZER SW
XMSN SPEED INPUT
ENGINE SPEED INPUT
SPEEDO DRIVER
DATA LINK +
DATA LINK UNUSED
UNUSED
DOWNSHIFT SW
PARK BRAKE SW
NEUTR SW/LOW PRESS NEUTR SW
FORWARD IN
NEUTRAL IN
REVERSE IN
RIDE CONT ON
RIDE CONT AUTO/LOAD CHECK
SPEED 1 IN
SPEED 2 IN
SPEED 3 IN
SPEED 4 IN
HARNESS CODE 1 IN
HARNESS CODE 2 IN
HARNESS CODE 3 IN
HARNESS CODE 4 IN
RIDE CTRL OPTION IN
LOAD CHECK OPTION IN
DIAGNOSTIC INDCATOR
FWD HI SOLENOID OUT
REV SOLENOID OUT
FWD LOW SOLENOID OUT
SPD SOLENOID 1 OUT
SPD SOLENOID 2 OUT
SPD SOLENOID 3 OUT
RIDE CONT/LOAD CHK RLY OUT
PARK BRAKE ALARM RLY OUT
SOLENOID RETURN
UNUSED

C-C35
REAR 2S
CONN 5 1552269
1
306-C49 GN-18
2

H9

H9

H5

BK-20
RD-20
WH-20
BU-20
PU-20
GY-20

450-C88 YL-18
202-C89 BK-18

H9

C-C55
1552267
702-C282 OR-18
720-C152 PU-18

2G-5298

H8

1
2
3
4
5
6

1
2

521-C105 YL-16
WH-16
OR-16
YL-16
GY-16
GN-18
GN-18
751-C104 GN-18
751-C70 GN-18
751-C40 GN-18
752-C65 YL-18
752-C73 YL-18
752-C103 YL-18
754-C41 BU-18
754-C72 BU-18
754-C102 BU-18
755-C75 OR-18
900-C76 PU-18
901-C74 WH-18
975-C71 WH-18
C444-C85 YL-18
C446-C23 PK-18
H451-C37 GN-18

H6

H6

BK-18
BK-18
GN-18
GN-18
OR-18
YL-18

CONN 6
MATING CONNECTOR AT
LOC (SH2 B-12)

REAR 2P

521-C84 YL-16
521-C100 YL-16
522-C83
604-C96
605-C94
606-C93
710-C78
727-C92

H451-C37 GN-18
123-C129 WH-18
404-C15 YL-18
405-C17 GY-18
406-C18 PU-18
441-C57 OR-18
442-C58 GY-18
443-C66 YL-18
447-C59 PK-18
453-C26 PK-18
483-C19 BR-18
484-C20 YL-18
604-C96 OR-16
605-C94 YL-16
606-C93 GY-16
665-C24 BR -14
727-C92 GN-18
751-C40 GN-18
752-C65 YL-18
754-C41 BU-18
C446-C23 PK-18

H10

H8

202-C175
202-C176
978-C150
G787-C114
P916-C116
G788-C115

C-C33
3E3364

GY-18
PU-18
GY-18
OR-18
GY-18
YL-18
PK-18
YL-18
PK-18
BR-18
YL-18

H16

H14

1
2

MATING CONNECTOR AT
LOC (SH2 B-12)

405-C17
406-C18
417-C79
441-C57
442-C58
443-C66
447-C59
450-C88
453-C26
483-C19
484-C20

H15

126-C299 PK -18

C-C32
REAR 12S
CONN 7 1552252
1
310-C11 PU-16
2
188-C81 WH-16
3
405-C17 GY-18
4
308-C82 YL-18
5
483-C19 BR-18
6
522-C83 WH-16
7
521-C84 YL-16
8
441-C57 OR-18
9
406-C18 PU-18
10
C444-C85 YL-18
11
403-C86 GN-18
12
326-C87 RD-16

H15

200-C218 BK-18
200-C217 BK-16
200-C270 BK-18
200-C195 BK -14
308-C82 YL-18
321-C98 BR-18
521-C105 YL-16
522-C83 WH-16
614-C97 PU -14
975-C71 WH-18
C444-C85 YL-18

RD-20
WH-20

MATING CONNECTOR AT
LOC (SH2 B-12)

484-C20 YL-18
202-C77 BK-18
443-C66 YL-18
710-C78 GN-18
417-C79 GY-18
200-C80 BK-18
C446-C23 PK-18

1
2
3
4
5
6

1
2
3
4
5
6
7
8

CONN 8

XMSN 8P

115-C90 RD-10
117-C91 RD-6
158-C99 BR -14
188-C111 WH-16
200-C211 BK -14
200-C216 BK -14
200-C220 BK-16
200-C278 BK -14

202-C175 BK-18
202-C176 BK-18
978-C150 GN-18
G787-C114 GN-18
P916-C116 OR-18
G788-C115 YL-18

C-C34
3E3388

GN-18
WH-18
BU-18
YL-18
WH-18
OR-18
PU-18
YL-18

RD
RD
RD
RD
RD
RD
RD
RD

751-C70
975-C71
754-C72
752-C73
901-C74
755-C75
900-C76
404-C15

8
1
2
7
6
3
4
5

MATING CONNECTOR AT
LOC (SH2 C-12)

1
2
3
4
5
6
7
8

XMSN 8S

LOW PRESS SW
163-7355

200-C189 BK-18
F766-C193 WH-18
761-C136 GY-18
200-C191 BK-18
200-C190 BK-18
963-C194 GN-18
F766-C288 WH-18
200-C192 BK-18

CONN 9

C-C36
1552264

115-C90 RD-10
117-C91 RD-6
123-C129 WH-18
158-C99 BR -14
614-C97 PU -14
188-C81 WH-16
188-C10 WH-16
188-C111 WH-16
665-C95 BR-16
665-C110 BR-16
665-C24 BR -14
200-C80 BK-18
202-C89 BK-18
202-C77 BK-18
200-C101 BK -14
306-C49 GN-18
308-C82 YL-18
310-C11 PU-16
321-C98 BR-18
326-C109 RD-18
326-C87 RD-16
326-C108 RD-18
403-C107 GN-18
403-C86 GN-18
403-C106 GN-18
404-C15 YL-18

Off Machine Switch Specification

Component Location
Schematic
Location
H-8/G-8

Machine
Location
D

Alternator

G-15

Arc Suppressor (A/C)

F-15

Arc Suppressor - Load Control (Att)


Arc Suppressor - Ride Control (Att)

Component
Alarm - Seat Heater (Att)

Diagnostic Code Conversion


CID - FMI
No Active
Faults
No Inactive
Faults

11
12

Description
Not Applicable
Not Applicable

Machine
Location
8

Sender - Fuel Level

A-14

20

Sensor - Engine Speed

F-15

27

F-6

Sensor - Transmission Speed

F-13

24

Component
Relay - Start

I-8/H-8

31

Solenoid - A/C Compressor

E-15

Arc Suppressor - Sec. Steer (Att)

G-9

35

Solenoid - Load Check Valve (2) (Att)

F-5

Arc Suppressor A (Att)

I-5

Solenoid - Ride Control Valve (Att)

I-8

Solenoid - Ride Control Valve


IT28G(Att)

H-8

Solenoid - Shutdown

D-14

Arc Suppressor B (Att)

I-5

14

928G

15

924G Standard Speed

16

IT28G

17

Not Available

18

924G Low Speed

Arc Disengage Quick Coupler


Suppressor
Arc Engage Quick Coupler
Suppressor
Battery (2)

19

Not Available

Breaker - Alternator

B-4

17

Part No.
118-5144

17

Solenoid - Sol 1/Fwd High

E-13

22

B-15/G-15

Solenoid - Sol 2/Rev

E-13

22

I-15

Solenoid - Sol 3/Fwd Low

E-13

22

AC Pressure

126-6916

Hydraulic Temp

I-15

Solenoid - Sol 4/Spd 1

F-13

22

32

642 - 05

Reverse Solenoid Open Circuit

Breaker - Main

I-15

Solenoid - Sol 5/Spd 2

F-13

22

33

643 - 05

Forward Low Solenoid Open Circuit

Gauge - Coolant Temp

I-4

Solenoid - Sol 6/Spd 3

F-13

22

34

644 - 05

Speed 1 Solenoid Open Circuit

Gauge - Fuel Level

H-4

Starter

F-14

35

645 - 05

Speed 2 Solenoid Open Circuit

Gauge - Hydraulic Temp

I-4

Switch - A/C Press

F-15

36

646 - 05

Speed 3 Solenoid Open Circuit

Gauge - Speedometer

I-4

Switch - Axle Oil Press (Att)

D-13

10

37

346 - 05

Ride Control Relay Open Circuit

Gauge - Torque Conv Temp

H-4

Switch - Seat Time Delay Alarm

G-8

36

38

683 - 05

Parking Brake Alarming Open Circuit

Heater - Air Intake

D-15

17

Switch - Brake Oil Pressure

C-15

39

421 - 05

Load Check Relay Open Circuit

Heater - Seat (Att)

H-8

36

Switch - Bucket/Fork Select

D-3/H-1

41

641 - 06

Forward High Solenoid Short to Ground

LED Panel - FNR

H-5

Switch - Coolant Temp Sender

F-15

23

Part No.

42

642 - 06

Reverse Solenoid Short to Ground

Load Check (Att)

F-5/F-6

13

Switch - Disconnect

B-14

28

134-9878

43

643 - 06

Forward Low Solenoid Short to Ground

Motor - Blower (2)

F-8

15

Switch - Engine Oil Pressure

C-15

29

44

644 - 06

Speed 1 Solenoid Short to Ground

Motor - Sec Steer

G-9

16

Switch - Hydraulic Sender

A-14

30

45

645 - 06

Speed 2 Solenoid Short to Ground

Motor - Washer (Front)

B-4

17

Switch - Lift Position

D-3

46

646 - 06

Speed 3 Solenoid Short to Ground

47

346 - 06

Ride Control Relay Short to Ground

48

683 - 06

Parking Brake Alarming Short to Ground

49

421 - 06

Load Check Relay Short to Ground

51

641 - 03

Forward High Solenoid Short to Ground

Radio

G-1

34

Switch - T/C Oil Temp Sender

D-13

D-13

Switch - Turn Hazard Cosa (Att)

H-7

Radio - Japan (Att)

G-8

34

Switch - Steering Pressure

D Located in or near the righthand console.


E Located in or near the relay panel

62

191 - 08

Transmission Speed Sensor

63

668 - 02

Invalid Shift Lever input

64

168 - 00

Battery Voltage Above Normal

65

168 - 01

Battery Voltage Below Normal

66

650 - 02

Invalid Harness Code Input

67

687 - 02

Invalid Option Code Input

13.8 0.4
Latch Coil: 1.55 0.15

33.8 1.0

Unlatch Coil: 10.3 1.03

At room temperature.

367 - 02

Invalid Ride Control Switch Input

69

621 - 02

Invalid Downshift Switch

71

143 - 02

Invalid Neutralizer Pressure Switch Input

928G:
6XR1-UP
7SR1-UP

Wire
Number

Wire
Color

Wire
Number

Wire
Color

101

RD

Battery +

538

BR

102

COSA Flasher Output

RD

Marker Lamps

539

BU

Right Turn Indicator

105

RD

Kay Switch

540

WH

Left Turn Indicator

108

RD

Converter Output

567

WH

Blower To A/C Sw

109

RD

Alt B+

571

OR

Ride Control Signal

110

GN

Flasher

112

PU

Main Breaker Output

603

PK

Beacon

114

RD

Fwd Horn

604

OR

Stop Lamp

115

RD

Aux Circuit Breaker

605

YL

Left Turn

117

RD

Main Breaker

606

GY

Right Turn

118

GY

Wipers

608

GN

Rear Flood Lamps

120

YL

Sw'd Converter

610

OR

Dimmer Switch

122

RD

Misc

611

PU

High Beam Headlights

123

WH

Gauges and Indicator Light

614

PU

Marker Lights

124

GN

Blower

615

YL

Cab Flood Lights

126

PK

XMSN Control

619

GN

Low Beam Headlights

127

OR

Flood Lights

633

BU

COSA Turn Signal

128

PK

Kickout & Ride Control

665

BR

Corner Markers

129

BU

Cigar Lighter

691

GY

COSA Flasher

130

RD

Stop Lamps

133

OR

FNR

702

OR

XMSN Neutralizer

135

BU

Sw'd Converter Output

710

GN

XMSN Speed

Description
Power Circuits

Failure Mode Identifiers (FMI)


Failure Description

Accessory Circuits (Continued)

Lighting Circuits

136

GN

Secondary Steering

720

PU

Neutralizer 1

140

BU

Rear Window Defroster

727

GN

Secondary Steering Output

Data valid but below normal operational range.

144

GN

Beacon & Heated Seat

751

GN

XMSN Solenoid 1

Data erratic, intermittent, or incorrect.

158

BR

Condenser Motors

752

YL

XMSN Solenoid 2

Voltage above normal or shorted high.

161

PK

Ride Control

754

BU

XMSN Solenoid 3

Voltage below normal or shorted low.

188

WH

Start Aid

755

OR

XMSN Solenoid 4

Current below normal or open circuit.

761

GY

Lift Position

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Abnormal update.

Ground Circuits

17

6
28

8
25

24

26

200

BK

Main Chassis

762

YL

Bucket Positioner

202

BK

Controller

779

WH

Quick Coupler Engaged

276

BK

XMSN Ident Code 0

780

PU

Quick Coupler Disengaged

277

BK

XMSN Ident Code 1

900

PU

XMSN Solenoid 5

278

BK

XMSN Ident Code 2

901

WH

XMSN Solenoid 6

279

BK

XMSN Ident Code 3

944

OR

CAT Data Link +

945

BR

CAT Data Link -

301

BU

Fuel On

963

GN

Tilt Positioner

304

WH

Start Relay Output

964

BU

Fork Positioner

306

GN

Start Disable Output

973

BR

Auto/Manuel XMSN

307

OR

Key Switch Start

975

WH

Solenoid Return

308

YL

Key Switch Run

976

OR

Ride Control Output

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

310

PU

Start Aid Signal

19

Condition not met.

321

BR

Backup Alarm

27

20

15 11
16 19
23 3

30

29

B
7

36

A
C

22

21

34
D
12

13
31

10

Basic Machine Circuits

18

14

33

32

35

Parameter failures.

The FMI is a diagnostic code that indicates what type of failure has occurred.

CONN 1

Schematic
Location
A-15

Machine
Location
30

CONN 2

A-15

30

CONN 3

A-15

30

A-15

30

978

GN

Downshift Signal

CONN 4

A221

BK

XMSN Option Code 0

CONN 5

B-15

30

B-15

30

Fwd Horn

A222

BK

XMSN Option Code 1

PU

Key Switch Off

A514

YL

Parking Brake Alarm

CONN 7

E-15

331

OR

XMSN Backup Alarm Output

A519

GN

V-Link Ride Control Output

CONN 8

H-15

34

I-15

34

A520

BU

V-Link Ride Control Signal

CONN 9

A538

OR

Rear Window Defroster Signal

CONN 10

I-15

34

403

GN

Alternator (R) Treminal

A541

PU

COSA Turn Indicator

CONN 11

I-15

34

404

YL

XMSN Oil Temperature Indicator

A576

GN

Air Seat

CONN 12

G-14

35

405

GY

Engine Oil Temperature Indicator

C444

YL

Alternator Field Excitation Coil

CONN 13

A-13

35

406

PU

Coolant Temperature Indicator

C446

PK

Filter Warning

CONN 14

A-13

35

417

GY

Steering Pressure

C470

BR

Alarm Signal

CONN 15

B-13

35

B-13

35

0190

Engine Speed Sensor

0191

Transmission Speed Sensor

419

YL

Park Brake Indicator

C471

GN

Alternator Warning

CONN 16

0346

Ride Control Relay

441

OR

Coolant Temperature

C904

GN

FNR Solenoid 1

CONN 17

B-13

35

0367

Ride Control Switch

442

GY

Hydraulic Temperature

C920

GY

Diagnostic Indicator

CONN 18

B-13

35

0421

Load Check Relay

Parking Brake Signal

CONN 19

B-13

35

0621

Downshift Switch

C-13

35

0641

Forward High Solenoid

0642

Reverse Solenoid

0643

Forward Low Solenoid

0644

Speed 1 Solenoid

27

Speed 2 Solenoid

30

0646

Speed 3 Solenoid

0650

Harness Code
Shift Lever

0683

Parking Brake Alarm

C
12 5
36

20
6

25

29
26

14
33

10
3

28

18

23

0645

0668

15
21

443

19

16

17
32

13

31

24

35

diagnosed the fault.

Title
Alternator: 9W-3043

Machine Harness Connector And Component Locations

E417

OR

447

PK

Fuel Level

E419

BU

Seat Alarm

449

BU

Ground Speed

E701

PK

Ride Control On

CONN 21

I-9

12

H-9

11

450

YL

Engine Speed

E800

GN

Seat Alarm Output

CONN 22

453

PK

Secondary Steering Indicator

F748

WH

Ride Control

CONN 23

G-8

11

483

BR

Oil Pressure Indicator

F765

BR

Parking Brake

CONN 24

H-7

484

YL

Primary Steering Indicator

F766

WH

Detent Override

CONN 25

G-7

G-7

34

F853

BR

TUV Speed Limiter

CONN 26

500

BR

Wiper - Front (Park)

F880

BR

FNR Solenoid 2

CONN 27

F-7

501

GN

Wiper - Front (Low)

G728

YL

Kickouts On/Off

CONN 28

A-5

31

A-5

33

Accessory Circuits

502

OR

Wiper - Front (High)

G742

GN

Key Switch Run Signal

CONN 29

503

BR

Wiper - Rear (Park)

G750

GU

XMSN Fwd

CONN 30

B-5

33

XMSN Rev

CONN 31

C-5

31

D-5

31

504

The MID is a diagnostic code that indicates which electronic control module

Torque Converter Temperature

CONN 20

4
22

0687
Invalid Option Code
The CID is a diagnostic code that indicates which component is faulty.

Related Electrical Service Manuals

YL

YL

Wiper - Rear (Low)

G755

GY

505

BU

Wiper - Rear (High)

G757

OR

XMSN Neutralizer 2

CONN 32

506

PU

Washer - Front

G760

WH

XMSN Speed 2

CONN 33

E-5

14

507

WH

Washer - Rear

G761

YL

XMSN Speed 3

CONN 34

E-5

31

E-5

31

508

PU

Radio Speaker - Left

G762

BR

XMSN Speed 4

CONN 35

509

WH

Radio Speaker - Left (Common)

G763

PU

FNR Switch 1

CONN 36

H-2

31

511

BR

Radio Speaker - Right

G768

GN

XMSN Speed 1

CONN 37

G-2

34

512

GN

Radio Speaker - Right (Common)

G787

GN

FNR Fwd

Form Number

513

OR

A/C Compressor/Refrigerant Pressure Sw

G788

YL

FNR Rev

SENR3685

515

GY

Blower Motor (HI)

G797

BU

FNR Solenoid 2

Electric Starting Motor: 106-8558

516

GN

Blower Motor (MED)

H451

GN

Water in Fuel

Consist: 106-8557

SENR3559

517

BU

Blower Motor (LOW)

P914

GN

FNR Fwd

Consist: 106-8559

SENR3581

518

OR

COSA Flasher Signal

P915

PK

FNR Neutral

SENR1218

521

YL

A/C On/Off

P916

OR

FNR Neutral

522

WH

A/C Thermostat

P976

BR

Quick Coupler Disengaged 2

537

GN

Flasher Output

Transmission Control:

9X-1123

Connector Location
Connector Number

Electrical System

11

Component
Part Number

0168

34

Receptacle

Plug

GY

Start Aid Signal

Typical representation of a
Sure-Seal connector. The plug
and receptacle contain
both pins and sockets.

Typical representation of
a Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.

L-C12 *
3E-5179

AG-C4 *
111-7898

1
2

1
2

Part Numbers For


Connector Assembly

326

Monitoring Circuits

Component

Harness And Wire Electrical Schematic Symbols

322

GN

Printed in U.S.A.

1999 Caterpillar
All Rights Reserved

CONN 6

373

Component identifiers (CID) and Module identifier (MID)for


Transmission Electronic Control System (MID No. 081)

Volume 2 - Engine and Chassis

Control Circuits

Data valid but above normal operational range.

CID

IT28G:
8CR1-UP
9AR1-UP

Description

20

928G Wheel Loader and


IT28G Integrated Toolcarrier
Electrical System

Wire Description

68

FMI No.

Resistance (Ohms)

Valve - Ride Control

32.6 1.6

Engine Speed Sensor

Component Description
Solenoid:

Disengage Quick Coupler

10

SENR1229-02
December 1999

Resistor, Sender and Solenoid Specifications

Transmission

E-1

190 - 08

Normally closed below

Solenoid:

TUV Speed Limit

61

205 20 kPa

255 kPa MAX

Solenoid:

16

C Located in or near the righthand dash panel.

Normally Open

3E-6269

G-9

Load Check Relay Short to Battery

--

(40 to 255 psi)

152-8340

Relay - Sec Steer

Parking Brake Alarm Short to Battery

A-C, Normally Closed

Speed 1 Solenoid Short to Battery

421 - 03

(999 50 psi)

E-13

644 - 03

683 - 03

(1199 psi MAX)


275 to 1750 kpa

24.9 0.4

54

59

deactuation temp.
A-B, Normally Open

58

(205 F)
6890 345 kPa

I-8

I-9

B Located in or near the lefthand dash panel.

(264 39 F)
8270 kPa MAX

17.6 0.6

Switch - Wiper (Att)

A Located in or near the center dash panel.

Normally open below

Quick Coupler

15

Ride Control Relay Short to Battery

A-B, Normally Open

96 C Min.

Solenoid:

F-8

Speed 3 Solenoid Short to Battery

(102 15 psi)

129 4 C

3E-9205

Relay - AC Condenser

346 - 03

(174 psi MAX)

A/C Clutch

Forward Low Solenoid Short to Battery

646 - 03

deactuation temp.
A-C, Normally Closed

Solenoid:

Reverse Solenoid Short to Battery

57

(203 F)
700 20 kPa

3E-1906

643 - 03

56

(224 5 F)
1200 kPa MAX

14

642 - 03

Speed 2 Solenoid Short to Battery

Normally open below

Engine Shutdown

53

645 - 03

Contact Position

95 C Min.

Solenoid:

52

55

Deactuate

155-4652

Relay - AIH (Air Intake Heater)

Machine locations are repeated for components located close together.

Actuate
107 3 C

(37 psi MAX)


(30 15 psi)
deactuation temp.
A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed
condition can be maintained down to 170 kpa (25 psi).
Contact position at the contacts of the harness connector.

Breaker - Aux

17

Brake Oil Pressure

114-5333

Forward High Solenoid Open Circuit

C-4

T/C Oil Temp

174-4312

641 - 05

Motor - Washer (Rear)

Steering Pressure

104-3007

31

Switch - Ride Control - Tilt


Pressure (Att) IT28

Coolant Temperature

3E-6450

23

B-4

Function

CONN 38
E-1
D
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart.

Wire, Cable, or Harness


Assembly Identification

Pin or Socket
Number

*
C-C4*
AG-C3
130-6795 130-6795
325-A135 PK-14
Pin

L-C12*
3E-5179

AG-C4*
111-7898

325-L25 PK-14

Code
Flashed

Schematic
Location
I-14

Harness identification code


This example indicates wire
32 in harness "L'.

200-L32 BK-14

Socket

Single Wire
Connector
* Harness identification letter(s) and a
serializing code. The "C" stands for
connector and the number indicates
which connector in the harness.

Circuit Number
Identification

Wire
Color

Wire
Gauge

Electrical Schematic Symbols And Definitions


FUSE - A component in an electrical circuit that will open the circuit if too much
current flows through it.
REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet
closes the contacts of a normally open reed switch; it opens the contacts of a
normally closed reed switch.

SENDER - A component that is used with a temperature or pressure gauge. The


sender measures the temperature or pressure. Its resistance changes to give an
indication to the gauge of the temperature or pressure.
RELAY (Magnetic Switch) - A relay is an electrical component that is activated by
electricity. It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay.
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the
circuit if too much current flows through it. This does not destroy the circuit breaker
and it can be reset to become part of the circuit again.
SOLENOID - A solenoid is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close a valve or move a piece of metal that can do work.

101-EG29 RD- 10

AC-C7
3E3364
1
BACKUP LAMP
321-AC34 BR- 18
2
200-AC18 BK - 18
CONN 11
BULB
9X-4493

AC-C8
CONN 10 1552269
RD-18 1
605-AC7 YL- 16
BK-18
2
200-AC12 BK- 18

S
T
G

LH STOP TAIL PARK LAMP A 928


130-3453

306-EG14 GN- 18
202-EG17 BK - 18
EG-C7
1552269
304-EG23 WH- 10

101-EG30 RD- 6
101-EG29 RD- 10
304-EG23 WH- 10

H48

LH STOP TAIL COSA 928


107-4401
BULB
9X-4492

H48

202-EG17 BK - 18
306-EG14 GN- 18

BULB
9X-4494

109-EG24 RD- 6

RD-18
WH-18
BK-18

200-AC5 BK - 18
200-AC12 BK - 18
200-AC13 BK - 18
200-AC17 BK - 18
200-AC18 BK - 18
200-AC19 BK - 18
200-AC20 BK - 18

604-AC26 OR- 16
604-AC29 OR- 16
606-AC6 GY- 16
614-AC21 PU- 18
665-AC24 BR- 16
665-AC25 BR- 16

321-AC34 BR- 18
321-AC35 BR- 18
321-AC36 BR- 18

YF-C4
3E3364
1
605-YF8 YL - 16
2
200-YF2 BK - 16
CONN 10

RD-18
WH-18
BK-18
COSA LICENSE LAMP
6C-7581

RH STOP TAIL COSA 928 B


107-4401

200-AC15 BK - 14

RD-18
WH-18
BK-18
BULB
9X-4492
BULB
9X-4494

BULB 6C-8012

RD-18
BK-18

H47
H47

604-AC26
604-AC27
604-AC28
604-AC29

604-AC9 OR- 16

OR-16
OR-16
OR-16
OR-16

SEC STEER
ATTACHMENT
LOC (G-9)
NOTE C

BATTERY A 928
115-2422

YH-C2
1552269
1
606-YH7 GY- 16
2
200-YH5 BK - 16

RH STOP TAIL COSA 928


107-4401
BULB
9X-4492

AC-C1
3E3370
A
453-AC1 PK - 18
B
200-AC33 BK - 16
C
727-AC2 GN -18
CONN 12

S
T

BK-18
BR-18

RD-18
WH-18
BK-18

TURN LAMP RR RH A COSA 928


107-4402
BULB
9X-4494

109-EG24 RD- 6

RD-18
BK-18

MATING CONNECTORS
LOC A-15
RD-18
WH-18
BK-18

YH-C1
1552267
A
604-YH9 OR- 16
C
665-YH10 BR- 16
B
200-YH3 BK - 16

301-EG22 BU - 10

MOTOR

BK-16
WH-16

1
2

441-EG7 OR- 18
406-EG8 PU- 18

T
COOLANT TEMP SW SNDR 928
118-5144

ARC SUPPRESSOR AC 928


106-8704

BK-16
BK-16

2 3
1

NOTE A

SOL 6 928
3E-6269
BK-18
BK-18

ENG END FRAME GND

SOL 5 928
3E-6269
BK-18
BK-18
SOL 4 928
3E-6269

RA-C1
1552269
1
521-RA1 YL - 16
2
513-RA3 OR- 16

BK-18
BK-18

RA-C3
EG-C9
1552269
3E3364
1
521-RA1 YL - 16
521-EG32 YL - 16
2
522-RA2 WH- 16
522-EG31 WH- 16
CONN 7

BK-18
BK-18

H48

BK-18
BK-18

200-EG18 BK - 10

202-EG17 BK - 18
306-EG14 GN- 18

115-EG15 RD- 10
117-EG16 RD- 6

C444-EG9 YL - 18

SOL 2 928
3E-6269

522-EG5 WH- 16
521-EG6 YL - 16
202-EG35 BK - 18
450-EG12 YL - 18
406-EG8 PU- 18
441-EG7 OR- 18
403-EG10 GN- 16

GN-14
GN-14

AC COMPRESSOR GP 928
3E-1906

RA-C2
1552269
1
513-RA3 OR- 16
2
522-RA2 WH- 16

1
2

321-YE4
200-YE1
200-YE2
200-YE3

BR-18
BK-18
BULB
4Y-3415

MATING CONNECTORS
LOC A-15

YH-C4
1552269
1
606-YH8 GY- 16
2
200-YH4 BK - 16

BULB
4Y-3415

BK-18
GY-18

BULB
4Y-3414

BK-18
PU-18
OR-18

G
T
S

606-YE5

BR-18
BK-18
BK-18
BK-18

86

87
30

87A

1
2

GY-16

665-YE7 BR-16
604-YE6 OR-16

CONN 3
A
B
C

YE-C2
3E3364
1
606-YE5 GY-16
2
200-YE3 BK-18
CONN 2

BK-18
BK-18

RIDE CONT TILT PRESS SW IT28


126-6916

976-PJ8 OR - 14

BK-16
RD-16
BU-16

123-JA26 WH-16
611-JA42 PU-16
614-JA27 PU-16
449-JA1 BU-18

PJ-C4
1552269
1
A519-PJ6 GN - 18
2
200-PJ3 BK - 18

GN-18
GN-18

P915-JA45
611-JA42
605-JA51
605-JA39
538-JA31
606-JA52
606-JA40

443-JA35 YL-18
200-JA21 BK- 14
605-JA39 YL-16
606-JA40 GY-16
P914-JA44 GN-18
P915-JA45 PK-18
752-JA46 YL-18
518-JA47 OR-16
537-JA48 GN- 14
538-JA31 BR-16
110-JA38 GN- 18

PJ-C5
155-2269
1
A519-PJ7 GN - 18
2
200-PJ2 BK - 18

2
3

RIDE CONT SOL IT28


134-9878

6
5

RIDE CONT ARC SUPPR IT28


106-8704

PK-18
PU-16
YL-16
YL-16
BR-16
GY-16
GY-16

606-JA52 GY-16
605-JA51 YL-16

200-JA21

BK- 14

123-JA26

WH-16

123-JA26 WH-16

441-JA3 OR-18
442-JA36 GY-18
443-JA35 YL-18
447-JA2 PK-18
449-JA1 BU-18

539-JA41 BU-16
540-JA34 WH-16

614-JA27

A541-JA53 PU-16
537-JA50 GN - 14

49
49A
30B
31
C-2
C

PU-16

633-JA43
752-JA46
540-JA34
539-JA41
P914-JA44

BU-18
YL-18
WH-16
BU-16
GN-18

P915-JA45
611-JA42
605-JA29
538-JA33
538-JA32
606-JA30
200-JA24
200-JA19
200-JA22
200-JA20

PK-18
PU-16
YL-16
BR-16
BR-16
GY-16
BK-18
BK-18
BK-18
BK-18

614-JA27 PU-16

TO ENGINE BLOCK

H25

1
2

JA-C15
1552269
GY-16
BR-16

1
2

540-JA34
200-JA23

WH-16
BK-18

633-JA43
200-JA22

BU-18
BK-18

611-JA42
200-JA20

JA-C9
1135183

LH TURN IND COSA


115-1748

JA-C12
1135183

BU-18
JA-C6
1141749

447-JA2

JA-C4
1141749

200-JA7 BK-18
614-JA12 PU-18
123-JA15 WH-18

HIGH BEAM IND COSA


115-1748
JA-C10
1135183

IGN
SEND

443-JA35

YL-18

200-JA13
614-JA14

JA-C11
1141749
BK-18
PU-18

GA-C2
3E5179

1
PK-16
2
BK - 14
3
GN-16
4
YL - 14
CONN 22
MATE LOC SH1 G-15

608-GA3 GN-16

BK
BK

1
2
3
4
5
6
7
8
9
10
11
12
CONN 23

603-GA1 PK-16
615-GA4 YL - 14
200-GA2 BK - 14

MATING CONNECTORS
LOC A-15

BK
BK

BK
YL
T

CONN 24
2
1

SEAT HEATER
109-6681

CONN 25
PU
YL
BK

A
B
C

200-TA2

BK- 16

TO BATT+
CBL-UU1 RD- 00
CBL-WW1 RD- 00
NOTE E

MOTOR SEC STEER


117-3915
CBL-NN1 BK-00

KA-C2
7Y3968

TO STARTER
BAT+ TERM

BK-18

200-KA3 BK-16
512-KA5 GN-18
509-KA1 WH-18

A
B
C

115-EG15 RD- 10
117-EG16 RD- 6
202-EG17 BK - 18
202-EG35 BK - 18
306-EG14 GN- 18
403-EG10 GN- 16
406-EG8 PU- 18
441-EG7 OR- 18
450-EG12 YL - 18

115-EG15 RD- 10
117-EG16 RD- 6
202-EG13 BK - 18

521-EG6 YL - 16
522-EG5 WH- 16
C444-EG9 YL - 18

521-EG6 YL - 16
522-EG5 WH- 16
C444-EG9 YL - 18

H46

NOTE V

NOTE V

509-KA1
508-KA2
200-KA3
135-KA4

KA-C1
3E3388
WH-18
PU-18
BK-16
BU-16

512-KA5 GN-18
511-KA6 BR-18

HARNESS CODE PLUG


1
2
3
4
5
6
7
8

CONN 26
MATE LOC G-1

MACHINE TYPE

CONNECTOR PIN
CODE

BLOWER MOTOR A
106-2721

WH/RD-14
BK-14
MOTOR

1
2

AC CONDENSER RLY 928


3E-5239
30
87
158 BR-14
521 YL-14
85
200 BK-14
86

BLOWER MOTOR B
106-2721

14

IT28G
133-8137

16

GROUNDED

GN- 14

5
4
6
3
1
2

PU-14
GN-14
BR-14
YL-16
BK-14

BULB
100-3245

BU-18
RD-18
WH-18
YL-18
BK-18

BULB
9X-4493

BU-18
RD-18
WH-18
YL-18
BK-18

BULB
9X-4493

BULB
100-3245

WA-C1
3E3382
1
606-WA1
2
200-WA2
3
614-WA3
4
611-WA4
5
6
619-WA5
CONN 29

WA-C2
1552273
GY- 16
BK - 14
PU- 14
PU- 14

611-WA4
619-WA5
614-WA3
606-WA1
200-WA2

GN- 14

5
4
6
3
1
2

PU-14
GN-14
PU-14
GY-16
BK-14

RH ITALY HEAD LAMP


105-4850

BULB
100-3245

BU-18
RD-18
WH-18
YL-18
BK-18

CONN 29

BULB
9X-4493

BULB
100-3245

306-EG14 GN - 18
403-EG10 GN - 16
406-EG8 PU - 18
441-EG7 OR - 18
450-EG12 YL - 18

200-EG18 BK - 10

BATTERY B 928
115-2422

H46

PF-C4
3E3364

976-PF2
200-PF6

PF-C2
1552269
1
OR-18
2
BK-18

GN-18
GN-18

976-PF3
200-PF7

PF-C3
1552269
1
OR-18
2
BK-18

GN-18
GN-18

BULB
9X-4493

RH REAR TURN LAMP 928


3E-6466
AC-C14
3E3364
BACKUP LAMP
321-AC35 BR- 18
1
200-AC30 BK- 18
2

AC-C2
1552269
442-AC3 GY- 18
1
2

BK-16
WH-16

T
HYDRAULIC TEMP SW/SNDR 928
104-3008

PK-18
BK-18

1
2

H47

200-AC30 BK - 18
200-AC31 BK - 18
200-AC33 BK - 16
200-AC32 BK - 18
200-AC15 BK - 14
321-AC11 BR- 18
453-AC1 PK - 18
604-AC9 OR- 16
605-AC7 YL - 16

AC-C4
1552269
447-AC4 PK - 18
200-AC14 BK - 18

14

511-K8 BR-18
512-K9 GN-18

RADIO GP
NOTE J

LOAD CHECK ATCH


NOTE AF
CONTROL TUV
109-6671

VE-C1
3E3382
1
GY- 16
2
BK - 14
3
4
5
6
GN - 14
CONN 30

GY- 16
BK - 18

MIPIPS
IP+
M+

FRONT LH TURN LAMP


5C-9029
BULB 9X-4493

GN- 14
BK - 18
BK - 14

1
2

13

BK
RD
YL
BR
BU

TUV LAMP
7N-5876

FRONT LH FLOOD LAMP


109-7041
BULB 9X-3463

TACHOGRAPH
YL
BK
WH
GN
BU

BU/BK
WH
WH

TUV LAMP LENS


9D-2868

RIDE CONTROL

1
2

133-LC7 OR - 18
200-LC18 BK - 18

LC-C7
1552264
114-LC16
200-LC22
762-LC11
322-LC15
F766-LC6
964-LC10
761-LC12

TUV SPEED LIMIT 928


128-0204
NOTE R

v.Imp
Kl.31
Kl.15

CONN 38
WH
ATCH TO C-19
BK
AT LOC (SH1 I-12)
BU
GN

AUX POWER

1
2
3
4
5
6
7
8

RD- 18
BK - 18
YL - 18
GY- 18
WH- 16
BU - 18
GY- 18

NF-C1
3E3388
114-NF1 RD- 18
200-NF2 BK - 18
762-NF3 YL - 18
322-NF4 GY- 18
F766-NF5 WH - 18
964-NF6 BU - 18
761-NF7 GY- 18

114-NF1 RD- 18
322-NF4 GY- 18
200-NF13 BK - 18
200-NF12 BK - 18
200-NF11 BK - 18

200-NF2 BK - 18

F766-NF10 WH- 18
F766-NF9 WH- 18
F766-NF8 WH- 18

F766-NF5 WH- 18

762-NF3 YL - 18
964-NF6 BU - 18
761-NF7 GY- 18

C446-PG23 PK- 18

LC-C9
1552273

FWD HORN A IT28


163-1201

NF-C3
3E3370
A
F766-NF10 WH- 18
B
762-NF3 YL- 18
C
200-NF13 BK - 18

BUCKET POSITIONER SW IT28


3E-7843
OR-18
+ BATTERY
BU-18
SOLENOID
BK-18
GROUND

NF-C4
3E3370
A
F766-NF9 WH- 18
B
964-NF6 BU - 18
C
200-NF12 BK - 18

FORK POSITIONER SW IT28


3E-7843
OR-18
+ BATTERY
BU-18
SOLENOID
BK-18
GROUND

NF-C5
1552267
A
200-NF11 BK - 18
B
F766-NF8 WH- 18
C
761-NF7 GY- 18

LIFT POSITIONER SW IT28


3E-7844
BK-18
GROUND
OR-18
+ BATTERY
BU-18
SOLENOID

WE-C1
3E3382
1
2
3
4
5
6

606-LC3 GY- 16
200-LC23 BK - 16
614-LC29 PU- 14
611-LC30 PU- 14
614-LC28 PU- 14
619-LC26 GN- 14

1
2
3
4
5
6
7
8

GY- 16
BK - 14

GN- 14
BK - 14
BK - 18

GN -14

GY- 16
BK - 18

FRONT RH FLOOD LAMP


109-7041
BULB 9X-3463
FRONT RH TURN LAMP
5C-8964
BULB 9X-4493
H1

CONN 20
MATING CONNECTOR AT
LOC (SH1 C-15)

CONN 19
1
2
3
4 MATING CONNECTOR AT
5 LOC (SH1 B-15)
6
7
8

1
2
3
4
5
6
7
8
9
10
11
12

WIRES THAT HAVE BATTERY VOLTAGE


WHEN THE KEY SWITCH IS OFF.

P976-LC34 BR - 18

P976-LC35 BR- 18
P976-LC36 BR- 18

779-LC33 WH- 18

779-LC37 WH- 18
779-LC38 WH- 18

780-LC32 PU - 18

780-LC39
780-LC40

506-LC8 PU - 18
507-LC9 WH- 18

506-LC8 PU- 18
507-LC9 WH- 18
200-LC43 BK - 18
200-LC20 BK - 18
200-LC41 BK - 18
200-LC21 BK - 18
200-LC42 BK - 18

200-LC2 BK- 14
200-LC47 BK- 16

WIRES THAT HAVE BATTERY VOLTAGE


WHEN THE KEY SWITCH IS ON.
STARTING CIRCUIT.
LC-C1
3E5179
1
665-LC1
2
200-LC2
3
606-LC3
4
605-LC4
5
619-LC5
6
F766-LC6
7
133-LC7
8
506-LC8
9
507-LC9
10
11
780-LC32
12
779-LC33

GAUGE CIRCUIT.

MATING CONNECTOR AT
LOC (SH1 B-15)

PANEL LAMP CIRCUIT.


WASHER/WIPER CIRCUIT.

CONN 18

HEATER AND AIR CONDITIONER CIRCUIT.


GROUND CIRCUIT.
ENGINE CONTROL CIRCUIT.
TURN SIGNAL CIRCUIT.

MATING CONNECTORS AT
LOC (SH 1 A-4)

START AID CIRCUIT.

ALL DASHED LINES ARE ATTACHMENTS.

CONN 35

MATING CONNECTOR AT
LOC (SH1 A-15)

BK - 16

1
2
3
4
5
6
7
8

LC-C2
1552264
964-LC10
762-LC11
761-LC12
614-LC13
976-LC14
322-LC15
114-LC16
611-LC17

BK - 18

200-LC45

BK - 18

200-LC22
200-LC23
200-LC24
200-LC19
200-LC18

BK - 18
BK - 16
BK - 16
BK - 18
BK - 18

611-LC17

PU- 14

611-LC31
611-LC30

PU- 14
PU- 14

PU - 18
WH - 18

614-LC13

PU- 14

614-LC29
614-LC27
614-LC28

PU- 14
PU- 14
PU- 14

619-LC5 GN- 14

619-LC25
619-LC26

GN- 14
GN- 14

114-LC16
133-LC7
322-LC15
605-LC4
606-LC3
665-LC1
761-LC12
762-LC11
964-LC10
976-LC14
F766-LC6

114-LC16
133-LC7
322-LC15
605-LC4
606-LC3
665-LC1
761-LC12
762-LC11
964-LC10
976-LC14
F766-LC6

RD- 18
OR- 18
GY- 18
YL - 16
GY- 16
BR- 16
GY- 18
YL - 18
BU - 18
OR- 18
WH- 16

BU - 18
YL - 18
GY- 18
PU- 14
OR- 18
GY- 18
RD- 18
PU- 14

LC-C3
3E3364
1
P976-LC34 BR- 18
2

BK - 16
BK - 10
BK - 18
BK - 10

200-LC46

200-LC44

RD- 18
OR- 18
GY- 18
YL - 16
GY- 16
BR- 16
GY- 18
YL - 18
BU - 18
OR- 18
WH- 16

PK - 18
GN- 18
GY- 18
PK - 18

BK - 18
BK - 18
BK - 18
BK - 14
BK - 18
BK - 16

CONN 13
1
2
3
4
5
6 MATING CONNECTOR AT
7 LOC (SH1 A-15)
8
9
10
11
12
200-AC16 BK - 10

REAR WASHER
7T-8890
LC-C5
7T5957
506-LC8 PU- 18
1
200-LC21 BK - 18
2

E-15

MOTOR
FRONT WASHER
7T-8890

LC-C14
1552272
1
779-LC37 WH- 18
2
200-LC41 BK - 18
3
4
P976-LC35 BR - 18

LC-C11
1552272
200-LC43 BK - 18
779-LC38 WH- 18
200-LC42 BK - 18
P976-LC36 BR- 18

ENGAGE QUICK COUPLER ARC SUPR


172-9200

QUICK COUPLER SOL


3E-9205
3
4
2
1

BK-18
GN-18
BK-18
GN-18

S-1

NOTE AH

ABBREV

S-2

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

H1

780-LC40
200-LC44

LC-C12
1552269
PU- 18
1
BK - 18
2

780-LC39
200-LC45

LC-C13
1552269
PU- 18
1
BK - 18
2

DISENGAGE QUICK CPLR ARC SUPR


106-8704
DISENGAGE QUICK COUPLER SOL
152-8340
BK-18
BK-18

00
01
01
01
02
01
01
00
00
00
00
00
01
02
00
01
02
02
03
00
00
03
02
00
00
00
02
01

2G-5298

00

AA
CC
EE
FF
HH
LL
NN
PP
RR
TT
UU
WW
YY

128-8863
4E-3184
128-8862
130-7941
130-7933
130-7937
130-7938
108-7882
138-6349
148-8298
130-7935
130-7936
130-7939

01
00
00
02
03
00
02
00
01
00
02
03
01

---

6Y-6584
110-2706

00
00

A-13
B-13
G-9
H-7
G-1
G-6
A-5
H-3
D-5
I-8
F-5
C-11
H-9
E-15
G-9
G-6
G-4
E-5
G-6
G-4
C-5
H-11
H-10
I-10
G-10
I-11
G-11

B-15
B-15
B-15
B-14
G-15
G-9
G-9
F-15
F-14
G-9
G-9
A-14

C-15

NOTE A:

ATCH
ATCH
ATCH
ATCH

ATCH
ATCH

ATCH
ATCH

ATCH
ATCH

C
ATCH

ATCH

NORMALLY OPEN BEFORE REFRIGERENT CHARGE.

NOTE C:
B-6 SH1
E-9 SH1
G-9 SH2
G-9 SH2
G-9 SH2
E-13 SH2
G-9 SH2

SECONDARY STEER SYSTEM INCLUDES:


CONTROL (3E-5184)
ROCKER SW AND DASH LIGHTS (115-1560)
RELAY (3E-0154)
MOTOR (117-3915)
ARC SUPPRESSOR (118-5597)
PRIMARY PRESSURE SW (3E-6450)
HARNESS (132-2656)

G-9
F-14

ASSEMBLE TERMINALS TO STUD.

NOTE E:

G-2
NOTE J:
F-8
SH1 I-10

RADIO TO BE INSTALLED BY DEALER. (REF 173-6532)


JAPAN RADIO REQUIRES 124-5314 ADAPTER HARNESS.
REQUIRES 24/12V CONVERTER (REF 119-1733).

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

G-5
H-12

NOTE M:

FOR COSA ROADING ONLY

G-4
H-10

NOTE N:

FOR JAPAN ROADING ONLY

A-14

NOTE P:

ATTACH DISCONNECT SW BETWEEN BATTERY AND GROUND.

E-1
NOTE R:
SH1 I-12

ON MACHINES EQUIPED WITH TUV SPEED LIMITER,


REPLACE JUMPER WITH TUV ATCH.

G-6
G-7

NOTE V:

AUTOSHIFT CODE PLUG MUST BE CONFIGURED AS SHOWN TO ACTIVATE AN OPTION.


SEE SPECIAL INSTRUCTIONS SEHS9615

C-14

NOTE X:

CONNECTION FOR ELECTRIC FUEL PRIMING PUMP. (4Y-7035) (SCM ONLY)

C-6
I-2

NOTE AA:

LOCATION OF HITCH POINT

C-4
B-5

NOTE AE:

924G Z-BAR MACHINES WITH RIDE CONTROL,


ATTACH HARNESS AS. 174-1802.
924G VERSALINK MACHINES WITH RIDE CONTROL,
ATTACH HARNESS AS. 171-6029 & 171-6030.
924G VERSALINK MACHINES WITH LOAD CHECK,
ATTACH HARNESS AS. 174-1803.

H-8
I-8
G-7
F-5

NOTE AF:

WHEN ATTACHING EITHER RIDE CONTROL OR LOAD CHECK ALSO ATTACH THE
APPROPRIATE OPTION CODE PLUG (H-7)

F-14

NOTE AG:

WHEN USING HI-OUTPUT ALT:


REPLACE HARNESS EG WITH EH
AND CABLE PP WITH TT.

B-3

NOTE AH:

ENERGIZE S-1 TO ENGAGE PINS.


ENERGIZE S-2 TO DISENGAGE PINS.

I-9
NOTE AJ:
SH1 D-8

10

171-2316
154-5206
150-3598
172-2309
168-2364
174-6491
124-5314
176-0302
164-5362
164-4927
125-8232
132-1333
172-0329
128-0208
141-9906
128-8865
136-2218
117-6036
112-7292
135-6419
143-2868
112-7292
125-6239
135-2753
135-2751
143-2870
136-2217
135-4273

NOTE DESCRIPTION
HARNESS AS.
CHASSIS
AG ENGINE
AG HIGH OUTPUT ALTERNATOR
SHELL - O-ROPS
GAGE - COSA
J
RADIO
J
RADIO ADAPTER (JAPAN)
FRONT FRAME IT28
KICKOUT (928G)
KICKOUT (IT28G)
AE
RIDE CONTROL - 928G
AE
LOAD CHECK
TRANSMISSION
AE
RIDE CONTROL - IT28G
A/C
C
SECONDARY STEERING
M
FRONT LIGHTS LH (COSA)
N
FRONT LIGHTS LH (JAPAN)
FRONT LIGHTS LH (NACD)
M
FRONT LIGHTS RH (COSA)
N
FRONT LIGHTS RH (JAPAN)
FRONT LIGHTS RH (NACD)
M
LICENSE LAMP (COSA)
N
LICENSE LAMP (JAPAN)
N
REAR ROADING LH (JAPAN)
N
REAR ROADING RH (JAPAN)
M
REAR ROADING LH (COSA)
M
REAR ROADING RH (COSA)
WIRE AS.
F
SWITCH
CABLE AS.
AIH - RLY TO HEATER
BATT - TO BATT +
AIH - RLY TO STARTER
P
BATT - TO DISCONNECT SW
BATT + TO START SOLENOID
C
SEC STRG RLY TO MOTOR
C
SEC STRG MOTOR TO GND
AG ALT GND TO ENGINE GND
START GND TO FRAME GND
AG HI-OUTPUT ALT GND
C
SEC STRG RLY TO BATT +
C
SEC STRG RLY TO STARTER
P
DISCONNECT SW TO FRAME GND
STRAP AS.
CAB GND TO FRAME GND
AIH - HEATER TO GND

COLOR

SYMBOL DESCRIPTION
BLADE, SPADE, RING,
OR SCREW TERMINAL
CIRCUIT CONNECTED
CIRCUIT NOT CONNECTED
ELECTRICAL CONNECTION
TO VEHICLE STRUCTURE
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR
ATCH WIRE, CABLE&
COMPONENT
L# CIRCUIT GROUPING
DESIGNATION

FRONT FRAME
(IT28)

11

AC
EG
EH
GA
JA
K
KA
LC
NE
NF
PA
PF
PG
PJ
RA
TA
VA
VC
VE
WA
WC
WE
XC
XA
YA
YE
YF
YH

CHG LOC

THE FOLLOWING WIRES ARE TWISTED TOGETHER AT LEAST 1 TURN PER 25mm
944-OR AND 945-BR

FRAME GND BOSS

12

PART NO.

COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE WITH


THE KEY AND ENGINE OFF, TRANSMISSION SHIFTER IN NEUTRAL
AND WITH THE PARK BRAKE SET.

MOTOR

H1

CONNECTS TO CAB GND BOSS


LOC (SH1 A-14)

IDENT

THIS SCHEMATIC IS FOR THE 928G WHEEL LOADER


AND THE IT28G INTERGRATED TOOL CARRIER
(116-5462 CHG 04)

LC-C6
7T5957
507-LC9 WH- 18
1
200-LC20 BK - 18
2

PU- 18
PU- 18

BR- 16
BK - 14
GY- 16
YL - 16
GN- 14
WH - 16
OR- 18
PU- 18
WH- 18

CONN 34

TRANSMISSION CONTROL CIRCUIT.


MATING CONNECTOR AT
1 LOC (SH1 A-15)
CONN 15
1

606-AC6 GY- 16
605-AC7 YL - 16
665-AC8 BR- 16
604-AC9 OR- 16
614-AC10 PU- 16
321-AC11 BR- 18
200-AC14
200-AC30
200-AC31
200-AC15
200-AC32
200-AC33

+
-

VALVE GP RH
122-1134

NF-C2
1552269
1
114-NF1 RD- 18
2
322-NF4 GY- 18

AC-C3
1552252

447-AC4 PK - 18
200-AC14 BK - 18

G
ANTENNA
8E-1118

RH SPKR
168-8772

VALVE GP LH
122-1134

CONN 36

442-AC3 GY- 18

YL
RD
GY/BK,PU/BK
GY/PU

LEFT SPKR LEFT SPKR +


GROUND
NC
+B MEMORY
+ BATTERY (12V)
RIGHT SPKR RIGHT SPKR +
ANTENA

CONN 32

EG-C3
3E3364 CONN 16
306-EG14 GN- 18
1 MATING CONNECTOR AT
2 LOC (SH1 A-15)

453-AC1
727-AC2
442-AC3
447-AC4

WH/BK,BN/BK
WH/GN
BK

ANTENNA LEAD
137-8166

RH FLOOD
4Y-7551
BULB
4Y-4829

PU-16
GN-16
BK-16

1
2
3
4
5
6
7
8

H1

GN - 18
WH- 18
BU - 18
YL - 18
WH- 18
OR- 18
PU- 18
YL - 18

200-EG21
200-EG20
200-EG19
200-EG18

606-AC6 GY- 16
614-AC10 PU- 16
665-AC8 BR- 16
727-AC2 GN- 18

FUEL LEVEL SNDR 928


166-7446

CONN 1

15

WC-C2
1552267
611-WC4 PU-14
A
619-WC5 GN-14
B
200-WC6 BK-18
C

BULB
4Y-3415
4Y-3417

RADIO
135-5946

TO FRAME
(LOC E-4)

CONDENSER GP 928
119-8200

CONN 14

T
AC-C13
CONN 2 1552269
606-AC6 GY- 16
RD-18 1
200-AC20 BK- 18
BK-18 2

200-WC7 BK-18

STRAP AS 1
6Y6584

REAR STOP TAIL LAMP

606-WC1 GY-16
614-WC3 PU-18

CONN 31

117-EG16 RD- 6

FRAME GND 928

509-K7
508-K6
200-K3
135-K4
108-K1
135-K5
512-K9
511-K8

K-C2
3E3385
WH-18
PU-18
BK-16
BU-16
RD-18
BU-16
GN-18
BR-18

LC-C4
1552269

EG-C1
9G4348

CBL-YY1 BK - 00

H50

CONN 37

LC-C10
1552269

115-EG15 RD- 10

RH STOP TAIL PARK LAMP A 928


130-3453
AC-C5
155-2267
A
604-AC29 OR- 16
C
665-AC25 BR- 16
B
200-AC5 BK- 18

H46

DISCONNECT SW 928
7N0718
NOTE P

AC-C12
CONN 4 1552267
604-AC26 OR- 16
RD-18 A
665-AC24 BR- 16
WH-18 C
B
200-AC19 BK- 18
BK-18

PU-16
GN-16
BK-16

976-PF4 OR-18
200-PF8 BK-18

976-LC14 OR - 18
200-LC19 BK - 18

EG-C2
9G4349

BACKUP ALARM 928


123-6449

MATE LOC SH1 I-10


LH FLOOD
4Y-7551
BULB
4Y-4829

JAPANESE FRONT ROADING ARRANGEMENT


NOTE N

PF-C1
1552269
1
976-PF1 OR-18
2
200-PF5 BK-18
ARC SUPPRESSOR LOAD CHK
106-8704

605-LC4 YL - 16
200-LC24 BK - 16
665-LC1 BR- 16
611-LC31 PU- 14
614-LC27 PU- 14
619-LC25 GN- 14

EG-C5
1552269 CONN 17
1 MATING CONNECTOR AT
450-EG12 YL - 18
2 LOC (SH1 B-15)
202-EG13 BK - 18

CBL-FF1 BK-00

POS NEG

AC-C11
CONN 5
1552269
1
321-AC36 BR- 18
BR-18
2
200-AC31 BK - 18
BK-18

CONN 3

VC-C2
1552267
611-VC4 PU-14
A
619-VC5 GN-14
B
200-VC7 BK-18
C

+
SPKR LH
168-8772

LC-C8
1552273

405-EG2 GY - 18
308-EG3 YL - 18
483-EG4 BR- 18
522-EG5 WH- 16
521-EG6 YL - 16
441-EG7 OR- 18
406-EG8 PU- 18
C444-EG9 YL - 18
403-EG10 GN- 16
326-EG11 RD- 16

CBL-CC1 BK- 0
H50

LIFT POSITIONER SW 928


3E-7844

508-K6 PU-18
509-K7 WH-18

ACTUATOR TUV
109-6672

PG-C11
1552264
484-PG9 YL- 18
202-PG10 BK- 18
443-PG11 YL- 18
710-PG12 GN- 18
417-PG13 GY- 18
200-PG14 BK- 18
C446-PG23 PK- 18

ENGINE

S
T
G

WC-C1
3E3382
1
606-WC1 GY-16
2
200-WC2 BK-18
200-WC6 BK-18
3
200-WC7 BK-18
4
614-WC3 PU-18
5
611-WC4 PU-14
6
619-WC5 GN-14
CONN 29

COSA/ITALY FRONT ROADING ARRANGEMENT


NOTE M

1
2
CONN 28

200-VC6 BK-18

K-C1
3E3370
108-K1 RD-18
200-K3 BK-16
135-K2 BU-16

RIGHT TURN CLEARANCE LAMP


4Y-3263

MATE LOC C-5


MATE LOC H-2

BULB
9X-3465

A
B
C

A
B
C

BULB
4Y-3415
4Y-3417

135-K2 BU-16

BULB
9X-4493

BU-18
RD-18
WH-18
YL-18
BK-18

605-VC1 YL-16
665-VC3 BR-18

A/C CONDENSER GP

310-EG1 PU - 16

BULB
9X-4493

VC-C1
3E3382
1
605-VC1 YL-16
2
200-VC2 BK-18
200-VC6 BK-18
3
200-VC7 BK-18
4
665-VC3 BR-18
5
611-VC4 PU-14
6
619-VC5 GN-14
CONN 30

BULB
9X-3465

RH HEAD LAMP
3E-7587 COSA (LH DIP)
3E-7586 COSA (RH DIP)

LEFT TURN CLEARANCE LAMP


4Y-3580

MATE LOC E-5


MATE LOC I-2

REFER TO SHT 1 LOC E-10 FOR


HARNESS CODE PLUG LOCATION

CONN 27

593 GN-14
200 BK-14

928G
8Y-8478

OPEN

593 GN-14
200 BK-14

611-VA4
619-VA5
665-VA3
605-VA1
200-VA2

MATE LOC C-5


MATE LOC H-2

JAPAN RADIO ADAPTER


NOTE J
1
2

YL - 16
BK - 14
BR- 14
PU- 14

WH- 18
WH- 18
WH- 18
WH- 18
WH- 18
WH- 18
975-PG2 WH- 18

901-PG5 WH- 18

H46

GROUND
+ BATTERY
SOLENOID

FRONT FRAME
(928G)

PG-C10
3E3388
751-PG1
975-PG2
754-PG3
752-PG4
901-PG5
755-PG6
900-PG7
404-PG8

BK-18
OR-18
BU-18

BACKLIGHT G5 COSA
115-1748

LH ITALY HEAD LAMP


148-4849
CONN 30

VA-C2
1552273

PG-C8
1552267
200-PG21 BK - 18
417-PG13 GY- 18
484-PG9 YL - 18

GY- 18

BUCKET POSITIONER SW 928


3E-7843
OR-18
+ BATTERY
BU-18
SOLENOID
BK-18
GROUND

A
B
C

200-NE4 BK - 18
F766-NE9 WH- 18
761-NE10 GY - 18
NE-C4
1552267

761-NE10 GY- 18

CONN 33

614-JA14 PU-18

H1

405-EG2

1
2
3
4
5
6
7
8

MATING CONNECTOR AT
LOC D-5

NE-C3
3E3370
A
F766-NE8 WH- 18
B
762-NE5 YL - 18
C
200-NE3 BK - 18

NE-C1
3E3388
114-NE1 RD- 18
200-NE2 BK - 18
762-NE5 YL - 18
322-NE6 GY- 18
F766-NE7 WH- 18

CONN 30

TO FRAME GND

MOTOR

EG-C4
3E5179

AC-C10
155-2269
614-AC21 PU- 18
200-AC32 BK - 18

614-JA12 PU-18
BACKLIGHT G4 COSA
115-1748

FORWARD HORN A 928


163-1201

COSA GAGE

PG-C7
7N9738
1
751-PG1 GN - 18
2
975-PG20 WH- 18

200-PG14 BK- 18
202-PG10 BK- 18
404-PG8 YL- 18
417-PG13 GY- 18
443-PG11 YL- 18
484-PG9 YL- 18
710-PG12 GN - 18
751-PG1 GN- 18
752-PG4 YL- 18
754-PG3 BU - 18
755-PG6 OR- 18
900-PG7 PU- 18

200-EG19 BK - 18

200-EG18 BK - 10

1
2

FUEL LEVEL COSA


155-5234

NOTE AA

483-EG4 BR- 18

405-EG2 GY- 18

CONN 6

BACKLIGHT G3 COSA
115-1748

RH TURN IND COSA


115-1748

LH HEAD LAMP
3E-7587 COSA (LH DIP)
3E-7586 COSA (RH DIP)

VA-C1
3E3382
1
605-VA1
2
200-VA2
3
665-VA3
4
611-VA4
5
6
619-VA5

OPTION CODE PLUGS


NOTE AF
MATE LOC SH1 D-10

508-KA2 PU-18
511-KA6 BR-18
135-KA4 BU-16

ARC SUPRESSOR SEC STEER


118-5597

SECONDARY STEERING
NOTE C

ENGINE OIL PRESS SW 928


7W-1238

H50

NE-C2
1552269
1
114-NE1 RD- 18
2
322-NE6 GY- 18

614-JA11 PU-18

TORQUE CONV TEMP COSA


155-5235

GRD

CONN 29

SPEED COSA
124-2809

H25

MATE LOC E-5


MATE LOC I-2

LOAD CHECK JUMPER


133-8143

HEATED SEAT OPTION

TA-C1
1552267
A
453-TA1 PK - 18
B
200-TA2 BK - 16
C
727-TA3 GN - 18
CONN 12
MATE LOC G-14
RLY SEC STEER 928
3E-0154
CBL-LL1 RD-00

1
2
3
4

BK-18

RIDE CONTROL JUMPER


133-8143

MATE
LOC
SH1
G-14

SEAT TIME DELAY ALARM SW


109-6680

O'ROPS ARRANGEMENT

1
2
3
4

BK-18
BK-18

MATE LOC SH1 G-14

308-EG3 YL - 18
NOTE X

H49

GRD

BACKLIGHT G2 COSA
115-1748

MATE LOC SH1 D-14


GA-C1
1552272
603-GA1
200-GA2
608-GA3
615-GA4

326-EG11 RD- 16

GRD

IGN
SEND

PK-18

614-JA10 PU-18

GRD

IGN
SEND

200-JA8 BK-18
614-JA11 PU-18
123-JA6 WH-18

FNR LED PANEL COSA


148-0643
GN FORWARD
BK GND
PK NEUTRAL
YL REVERSE JA-C7
1135183

PU-16
BK-18

BU-16
BK-18

449-JA1

TURN SIG IND COSA


115-1748

1
2
3
4

JA-C3
1141749

200-JA9 BK-18
614-JA10 PU-18
123-JA5 WH-18
H25

COOLANT TEMP GAGE COSA


155-5232

IGN
SEND

441-JA3 OR-18

ARC SUPRESSOR B COSA


106-8704

CONN 33

301-EG22 BU - 10
200-EG20 BK - 10

EG-C6
1552267
A
483-EG4 BR- 18
BK-16
B
RD-16
C
200-EG19 BK - 18
BU-16
BRAKE OIL PRESS SW 928
174-4312

ARC SUPPRESSOR A COSA


106-8704

H25

PG-C6
7N9738
752-PG4 YL- 18
975-PG19 WH- 18

200-PG21 BK - 18
200-PG22 BK - 18

SHUTDOWN SOL 928


155-4652

614-JA17 PU-18

PG-C4
7N9738
755-PG6 OR- 18
975-PG17 WH- 18

CBL-EE1 RD- 4

AIR INTAKE HEATER 928


159-3537

606-JA30
538-JA33

310-EG1 PU- 16
200-EG21 BK - 16

AIH RELAY 928


3E-0075

BACKLIGHT G1 COSA
115-1748

GRD

975-PG17
975-PG18
975-PG19
975-PG15
975-PG16
975-PG20

CBL-AA1 PU- 4

1
2

539-JA41
200-JA19

AXLE OIL PRESS SW 928


126-6916

EG-C10
1552269
1
310-EG1 PU- 16
2
200-EG21 BK - 16

605-JA29
538-JA32

JA-C14
1552269
YL-16
BR-16

JA-C8
1552272
P914-JA44 GN-18
200-JA24 BK-18
P915-JA45 PK-18
752-JA46 YL-18

T
TC OIL TEMP SW SNDR 928
104-3007
PG-C12
1552269
1
C446-PG23 PK- 18
BK-18
2
200-PG22 BK- 18
BK-18

BK-18
BK-18

JA-C5
1141749
200-JA18 BK-18
614-JA17 PU-18
123-JA4 WH-18

STEER PRESS SW 928


3E-6450
NOTE C
PG-C9
1552269
T
BK-16
1
443-PG11 YL- 18
WH-16
2
404-PG8 YL- 18

STRAP AIH 928


110-2706

HYDRAULIC TEMP COSA


155-5233

IGN
SEND

442-JA36 GY-18

+V TURN
WARNING LAMPS
+V HAZARD
GROUND
COSA IND.
TURN IND.

200-JA23 BK-18
200-JA8 BK-18
200-JA9 BK-18
200-JA18 BK-18
200-JA37 BK-16
200-JA7 BK-18
200-JA13 BK-18
200-JA37 BK-16
123-JA15 WH-18
123-JA5 WH-18
123-JA16 WH-18
123-JA4 WH-18
123-JA6 WH-18
441-JA3 OR-18
442-JA36 GY-18
443-JA35 YL-18
447-JA2 PK-18
449-JA1 BU-18
614-JA14 PU-18
614-JA17 PU-18
614-JA10 PU-18
614-JA11 PU-18
614-JA12 PU-18

BK-18

123-JA16 WH-18

FLASHER COSA
120-4537

200-JA25 BK-18
633-JA43 BU-18
A541-JA53 PU-16

200-JA24 BK-18
200-JA20 BK-18
200-JA19 BK-18
200-JA22 BK-18
200-JA23 BK-18
200-JA21 BK - 14

GY- 18

ARC SUPPRESSOR FLASHER


106-8704
JA-C16
5C6158
537-JA49 GN - 14

200-JA25

14

RIDE CONTROL ATCH


NOTE AF

691-JA28

752-JA46 YL-18
540-JA34 WH-16
539-JA41 BU-16
P914-JA44 GN-18

TURN HAZARD SW COSA


134-9569

SHELL GND STUD OROPS

JAPAN REAR ROADING ARRANGEMENT


NOTE N

NOTE M

1
2
3
4
5
6
7
8
9
10
11
12

PJ-C3
9X1054

RIDE CONT RLY IT28


3E-5239

YE-C3
1556629 CONN 1
1
321-YE4 BR-18
2
200-YE1 BK-18
YE-C1
3E3370
604-YE6 OR-16
200-YE2 BK-18
665-YE7 BR-16

537-JA48 GN - 14
537-JA50 GN - 14
518-JA47 OR-16

PG-C5
7N9738
1
754-PG3 BU - 18
2
975-PG18 WH- 18

SOL 1 928
3E-6269

H49

H49

BK - 18
BK - 18

OR- 14
BK - 18

PG-C3
7N9738
1
900-PG7 PU- 18
2
975-PG16 WH- 18

SOL 3 928
3E-6269

200-PJ2
200-PJ3

976-PJ8
200-PJ4

PG-C1
1552269
BK-18
1
710-PG12 GN - 18
WH-18 2
202-PG10 BK - 18
XMSN SPEED SNSR 928
6V-2455
PG-C2
7N9738
BK-18
1
901-PG5 WH- 18
BK-18
2
975-PG15 WH- 18

EG-C11
1552269
1
521-EG34 YL - 16
2
522-EG33 WH- 16

AC PRESS SW 928
114-5333

OR- 18
BK - 18

RH GUARD AS.

H47

EG-C8
1552269
BK-18
1
450-EG12 YL- 18
WH-18 2
202-EG35 BK- 18
ENGINE SPEED SNSR 928
6V-2455

PJ-C1
3E3364
976-PJ9
200-PJ1

A519-PJ5 GN - 14

BACKUP LAMP RH JAPAN


4Y-3448

441-JA3 OR-18
442-JA36 GY-18
447-JA2 PK-18

JA-C2
1552252

PJ-C2
1552269
976-PJ10 OR- 18
1
A520-PJ11 BU - 18
2

A519-PJ5 GN -14

MOTOR

H47

CBL-RR1 BK- 00

1
2

MATING CONNECTORS
LOC B-15

BULB 4Y-1326
A
C
B

JA-C1
3E3388

RIDE CONTROL ATCH


NOTE AF

WH/RD-14
BK-14

200-EG18

EG-C12
1552269

PU-18
BK-18

1
2
110-JA38 GN - 18
JA-C13
1552269

MATING CONNECTORS
LOC SH1 H-5

NOTE E
STARTER 928
106-8558

BK- 10

ENG GND

614-XA1
200-XA2

RIDE CONT SOL 928


134-9878

GN-18
GN-18

NOTE AJ

85

CBL-HH1 RDRD-00
101-EG25 RD- 6
CBL-EE1 RD- 4

MTR BAT

NOTE AG

RIDE CTRL ARC SUPPRESSOR


106-8704

MATE LOC C-4

XA-C1
3E3364

1
2
3
4
5
6
7
8

PA-C3
1552269
1
976-PA5 OR-18
2
200-PA6 BK-18

CONN 21

304-EG23 WH- 10

RD-14
WIPER B+
RD-18 WASHER B+
BK-18
GROUND
WH-14
HIGH
YL-14
LOW
BU-14
PARK
BR-18
WASH
UNUSED

LH GUARD AS.

JAPAN LICENSE LAMP


5A-3808

PA-C2
1552269
1
976-PA3 OR-18
2
200-PA4 BK-18

PA-C1
3E3364
1
976-PA1 OR-18
2
200-PA2 BK-18

MATING CONNECTORS
LOC I-15

403-EG10 GN - 16
G

MATE LOC E-5

YA-C3
1552269 CONN 11
1
321-YA4 BR-18
2
200-YA1 BK-18

BR-18

H48

ALTERNATOR 928
9W-3043 STD
155-7434 ATCH

1
2
11
12
13

CBL-PP1 BK-6

C444-EG9 YL- 18

321-YA4

BK-18
BK-18
BK-18

1
2
3
4
5
6
7
8

STOP TAIL PARK LAMP RH JAPAN


4Y-3264

COSA/ITALIAN REAR ROADING ARRANGEMENT

H48

B+
D+ R
B-

YL-16

BACKUP LAMP LH JAPAN


4Y-3448

CBL-HH1 RD- 00

YA-C2
3E3364
1
605-YA5 YL-16
2
200-YA2 BK-18
CONN 10
YA-C1
CONN 9
3E3370
A
604-YA7 OR-16
B
200-YA3 BK-18
C
614-YA6 PU-16

A
C
B

YH-C3
3E3370
A
604-YH9 OR- 16
B
200-YH1 BK - 16
C
665-YH10 BR- 16
CONN 3
CONN 2
1
606-YH6 GY- 16
2
200-YH2 BK - 16
YH-C5
3E3364

TURN LAMP RR RH B COSA 928


107-4402

614-AC10 PU- 16

665-AC8 BR- 16

605-YA5

200-YA2
200-YA3
200-YA1

XC-C1
3E3364
614-XC1 PU- 18
1
200-XC2 BK - 18
2

S
T

321-AC11 BR- 18

OPTIONAL WIPER SW
110-7886
604-YA7 OR-16
614-YA6 PU-16

BULB
4Y-3415

YF-C2
3E3370
A
604-YF9 OR- 16
B
200-YF1 BK - 16
C
614-YF10 PU- 16
CONN 9

RD-18
WH-18
BK-18
BULB
9X-4492

665-AC24 BR- 16
665-AC25 BR- 16

OR-18
PU-18
BK-18

YL-18
BK-18

BULB
4Y-3415

S
T

605-AC7 YL - 16
606-AC6 GY- 16
614-AC21 PU- 18
614-AC22 PU- 16
614-AC23 PU- 16

S
T
G

BULB
4Y-3414

YF-C1
1552267
A
604-YF9 OR- 16
C
614-YF10 PU- 16
B
200-YF5 BK - 16

TURN LAMP RR LH B COSA 928


107-4402

200-AC32 BK - 18
200-AC31 BK - 18
200-AC19 BK - 18
200-AC20 BK - 18
200-AC30 BK - 18
200-AC5 BK - 18
321-AC35 BR- 18
321-AC36 BR- 18

STOP TAIL PARK LAMP LH JAPAN


4Y-3460

LH STOP TAIL COSA 928 B


107-4401

200-AC32 BK - 18
200-AC30 BK - 18
200-AC31 BK - 18

POS NEG

S
T

10

COSA GAUGE

YF-C5
1552269
1
605-YF6 YL- 16
2
200-YF4 BK- 16

YF-C3
1552269
1
605-YF7 YL - 16
2
200-YF3 BK - 16

RD-18
BK-18

BREAKER / RELAY PANEL

CBL-HH1 RD-00
RDCBL-CC1 BK - 0

RD-18
BK-18

11

MATING CONNECTORS
LOC I-15

109-EG28 RD- 10
109-EG26 RD- 6
109-EG27 RD- 6

109-EG26 RD- 6
101-EG30 RD- 6

101-EG30 RD- 6

101-EG25 RD- 6

115-EG15 RD- 10
117-EG16 RD- 6

109-EG27 RD- 6
117-EG16 RD- 6

117-EG16 RD- 6

TURN LAMP RR LH A COSA 928


107-4402
BULB
9X-4494

60
ALT BRKR 928
9S-0174

AC-C6
1552267
REAR STOP A
604-AC28 OR- 16
TAIL LAMP
614-AC23 PU- 16
C
200-AC17 BK - 18
B
CONN 8

H50

1
2

START RLY 928


118-3534

60
MAIN BRKR 928
9S-0174
109-EG26 RD- 6

AC-C9
CONN 9 1552267
RD-18
A
604-AC27 OR- 16
WH-18 C
614-AC22 PU- 16
BK-18
B
200-AC13 BK - 18

RD- 10

109-EG28 RD- 10

30
AUX BRKR 928
147-1773
109-EG27 RD- 6

12

101-EG29 RD- 10
115-EG15 RD- 10
109-EG28 RD- 10
BK-18
BK-18

LH REAR TURN LAMP 928


3E-6466
BULB
9X-4493

115-EG15

13

14
15
21
24

14

WH
WH
BK
BR
RD
BR/BK
BK
BK
BU
YL
YL

15

OPTIONAL INTERMITTANT WIPER SWITCH. REPLACES STD WIPER SWITCH

You might also like