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DS4600A

Laser Barcode Reader


Quick Reference Guide
12

The scanner is classified as a Class 2 laser


product according to EN 60825-1 regulations
and as a Class II laser product according to
CDRH regulations.
For installation, use and maintenance it is not
necessary to open the device.

11

DS4600A - 2XXX Models

There is a safety device which allows the


laser to be switched on only if the motor is
rotating above the threshold for its correct
scanning speed.
The laser beam can be switched off through a
software command (see also the WinHost
Help On-Line).
AVOID EXPOSURE
LASER LIGHT IS EMITTED
FROM THIS APERTURE

6
7

10
9

CAUTION-CLASS 3B
LASER LIGHT
WHEN OPEN
AVOID
EXPOSURE TO BEAM

DS4600A - 3XXX Models


DATALOGIC S.p.A. Via Candini, 2
40012 LIPPO DI CALDERARA (BO) ITALY

Figure A

Model No.

Serial No.

Volt

Amp.

Manufactured

1 Cable with 25-pin Connector

7 External Trigger LED

2 Laser Beam Output Window

8 Good Read LED

3 Accessory Mounting Holes

9 Ready LED

4 Warning Label

10 Warning and Classification Labels

5 Mounting Holes

11 Keypad

6 Data TX LED

12 Display

This product conforms to the applicable requirements of


21CFR1040 at the date of manufacture.

LASER LIGHT
DO NOT STARE INTO BEAM
CLASS 2 LASER PRODUCT
MAXIMUM OUTPUT RADIATION 1 mW
EMITTED WAVE LENGTH 630~680 nm
TO EN 60825-1 (2001)

Warning and device class labels

For further details on product installation, see the


complete Installation Manual available on the WinHost
CD included with this product.
POWER SUPPLY
- This product is intended to be installed by Qualified
Personnel only.
- Models DS4600A-XXX0:
This device is intended to be supplied by a UL Listed
Direct Plug-in Power Unit marked Class 2, rated 10-30
V minimum, 0.60 A.
This device may also be supplied by a UL Listed Power
Unit marked Class 2 or LPS power source which
supplies power directly to the scanner via the 25-pin
connector.
- Model DS4600A-2XX5:
This device is intended to be supplied by a UL Listed
Direct Plug-in Power Unit marked Class 2, rated 24 V
minimum, 0.50 A.
This device may also be supplied by a UL Listed Power
Unit marked Class 2 or LPS power source which
supplies power directly to the scanner via the 25-pin
connector.

The laser diode used in this device is classified


as a class 3B laser product according to EN
60825-1 regulations and as a Class IIIb laser
product according to CDRH regulations. As it is
not possible to apply a classification label on
the laser diode used in this device, the
following label is reproduced below.

LASER LIGHT
AVOID EXPOSURE TO BEAM
CLASS 3B LASER PRODUCT
MAX. OUTPUT RADIATION 30 mW
EMITTED WAVE LENGTH 630~680 nm
TO EN 60825-1 (2001)

Laser diode class label

Any violation of the optic parts in particular


can cause radiation up to the maximum level
of the laser diode (30 mW at 630 to 680 nm).

DS4600A QUICK GUIDE


Available Models:

DS4600A - X X X X
Decoding Mode

Reading Range

Optic Version

Special Features

2 = Standard w/ Display
3 = Advanced Code Reconstruction

0 = Medium Range
1 = Long Range
2 = Short Range

0 = Linear
1 = Raster R1
2 = Raster R2

0 = Standard
5 = Integrated Heater

The following table displays each versions reading performance.


Version
210X
200X
220X
310X
300X
320X

Reading Distance

Speed

mm (mils)

scans/s

0.50 (20)
0.25 (10)
0.20 (8)
0.50 (20)
0.25 (10)
0.20 (8)

800
800
800
800
800
800

200 mm (8 in) - 980 mm (39 in) on 1.00 mm (40 mils) codes


160 mm (6 in) - 540 mm (21 in) on 0.50 mm (20 mils) codes
50 mm (1.97 in) - 400 mm (15.75 in) on 0.80 mm (31 mils) codes
200 mm (8 in) - 970 mm (38 in) on 1.00 mm (40 mils) codes
160 mm (6 in) - 540 mm (21 in) on 0.50 mm (20 mils) codes
120 mm (4.7 in) - 310 mm (12.2 in) on 0.30 mm (12 mils) codes

ELECTRICAL FEATURES
Power Supply
Model XXX0: 10 30 Vdc
Model 2XX5: 24 Vdc
Power Consumption Model XXX0: 6W
max.
Model 2XX5: 12W
Main Serial Interface RS232; RS485 Full-Duplex/
Half-Duplex;
20 mA C.L. (only with INT-24
accessory)
Auxiliary Interface
RS232
Baudrates
1200 to 115200
Inputs
External Trigger, IN1, (optocoupled NPN or PNP)
IN2
Voltage max.
30 Vdc
Current Consumption 25 mA
max.
Outputs
OUT1, OUT2
VCE max.

(optocoupled OE or OC)
40 Vdc

Collector Current
max.
VCE Saturation

40 mA continuous;
130 mA pulsed
1V at 10 mA max.

Power Dissipation
max.
OPTICAL FEATURES
Light Source
Wavelength
Safety Class

90 mW at 40 C
(Ambient temp.)
Semiconductor laser diode
630 to 680 nm
Class 2 - EN 60825-1; CDRH

PHYSICAL FEATURES
Dimensions
101x84x42 mm (4x3.3x1.7 in)
Weight
615 g. (22 oz)

Max Code Resolution

SOFTWARE FEATURES
Readable Codes
EAN/UPC (including Add-on 2
and Add-on 5)
Code 39
2/5 Interleaved
Code 128
EAN 128
Code 93
Codabar
Pharmacode
Headers and
Terminators

Up to four header and four


terminator characters

Operating Modes

On-Line, Automatic,
Serial-On-Line, Test
Through menus using
WinHost utility
Host Mode (commands from
one of the serial ports)
Up to six different codes
during one reading phase
Non-volatile internal
EEPROM

Configuration Modes

Code Selection
Parameter Storage

ENVIRONMENTAL FEATURES
Operating
0 to 40 C (32 to 104 F)
Temperature
2XX5: -30 (-22 F) to 40 C
Storage
-20 to 70 C (-4 to 158 F)
Temperature
Humidity max
90% non condensing
Protection Class
IP65
USER INTERFACE
LED Indicators
Ready, Good Read,
External Trigger,
Data TX

DS4600A QUICK GUIDE


Accessories:
Name
C-BOX 100/200
C-BOX 300/310
GFC-41
OM4000
INT-24

Description
Connection Box
Connection Box Profibus
90 Reading Device
Oscillating Mirror
20 mA Current Loop Interface Board

Part Number
93ACC1510, 93ACC1520
93A301000, 93A301030
91D081000
93A251030
93A151000

Electrical Connections:
DS4600A is equipped with a cable terminated by a 25-pin female D-sub connector for connection to the power
supply and input/output signals.

CAUTION

Do not connect GND and SGNDs (Main or Aux) to different (external) ground references.
GND and SGNDs (Main and Aux) are internally connected through filtering circuitry which
can be permanently damaged if subjected to voltage drops over 0.8 Vdc.

The details of the connector pins are indicated in the following table:
25-pin D-sub female connector pinout
Pin

Name

Function

13
25
1
9
18
19
6
10
14
15
8
22
11
12
20
21
23
24
16
17

VS
GND
CHASSIS
VS
EXT TRIG+
EXT TRIGIN1+
IN1IN2+
IN2OUT1 +
OUT1OUT2 +
OUT2RXAUX
TXAUX
SGND Aux
GND
Reserved
Reserved

Power supply input voltage +


Power supply input voltage Chassis Ground
External Trigger supply voltage +
External Trigger +
External Trigger Input 1 +
Input 1 Input 2 +
Input 2 Output 1 +
Output 1 Output 2 +
Output 2 Auxiliary RS232
Auxiliary RS232
Signal Ground Auxiliary interface
Power Supply Voltage -

Pin
2
3
4
5
7

RS232
TX232
RX232
RTS232
CTS232
SGND Main

RS485
Full-Duplex
TX485+
RX485+
TX485RX485SGND Main

25-pin female connector

RS485
Half-Duplex
RTX485+
RTX485SGND Main

20 mA C.L.
(INT-24 Only)

CLOUTCLINSGND Main

DS4600A QUICK GUIDE

20
0.79

18*
20.2

83.5
3.29

0.71
14.8
0.58
M4 N2

0.8

101

3.98

39.4
1.55

83.5
3.29

58
2.28

37
1.46

101

3.98

58
2.28

37
1.46

87.9
3.46

81
3.19

39.4
1.55

8.25
0.32

41.8
1.64

10
0.39

22*
0.86
20.2
14.8
0.58
0.8
M4 N2

20
0.79

Mechanical Installation:

Mounting hole depth M4 X 5

32.5
1.28
3.75
0.15

23
0.90

42
1.65

18
0.70

3.75
0.15
37
1.47

5
0.2

DS4600A

18
0.70

11.8
0.46

32.5
1.28

M4 N 4

23
0.90

42
1.65

* The quote refers to the scan line

* The quote refers to the scan line


Figure - Overall dimensions for 3XXX Models

5.5
0.22

Figure - Overall dimensions for 2XXX Models

115
4.53

Input/Output Connections:
Open Collector
USER INTERFACE

Vext 40 Vdc max.


5.5
0.22

DS4600A 25-pin

10

57.3

8/11

2.26

12/22

5
0.20

5
5. 2
2
0.

39
1.54

35

5.5
0.22

3
0.12

Output open collector connections


VCE max = 40 Vdc

Mounting Bracket Dimensions

I max = 40 mA continuous
NPN

NPN

Vext 30 Vdc max. USER INTERFACE

DS4600A 25-pin
+ 5V
18/6/14

19/10/15

DS4600A 25-pin

USER INTERFACE
9

VS

18/6/14

19/10/15

+ 5V

Signal

Signal
GND

25

Ground

Input NPN command using external power


Input NPN command using DS4600A power
PNP

PNP
DS4600A 25-pin

Vext 30 Vdc max.

USER INTERFACE
V

19/10/15

VS

18/6/14

19/10/15

+ 5V

+ 5V
18/6/14

USER INTERFACE

DS4600A 25-pin

Signal

Signal

Ground
25

GND

Ground

Input PNP command using external power


Input PNP command using DS4600A power

DS4600A QUICK GUIDE


Connectivity:
Point-to-point layout

c Main Serial Interface


dAuxiliary Serial Interface (Local Echo) (RS232)
eExternal Trigger (for On-Line Mode)

Pass-through layout

c Main Serial Interface (RS232)


dAuxiliary Serial Interface (RS232)
eExternal Trigger (for On-Line Mode)

RS232 Master/slave layout

c Main Serial Interface (Slaves RS232 only)


dAuxiliary Serial Interface (RS232)
eExternal Trigger (for On-Line Mode)

Multiplexer layout

c Main Serial Interface (RS485 Half-Duplex)


dAuxiliary Serial Interface (Local Echo) (RS232)
eExternal Trigger (for On-Line Mode)

RS485 Master/slave layout

c Auxiliary Serial Interface (RS232)


d Main Serial Interface (RS485 Half-Duplex)
eExternal Trigger

DS4600A QUICK GUIDE


Reading Diagrams:
DS4600A-210X (Long Range)
0
0

12

16

20

24

28

32

36

(in)

40

100 200 300 400 500 600 700 800 900 1000

(mm)

16 400
12 300
CONDITIONS
Code = Interleaved 2/5 or Code 39
PCS = 0.90
Pitch angle = 0
Skew angle = 15
Tilt angle = 0
*Code Resolution:
Standard - for 0.50 mm (20 mils) codes
and greater
*Code Reading Condition:
Standard

200

100

0.50 mm (20 mils)


0.60 mm (24 mils)
0.80 mm (31 mils)
1.00 mm (40 mils)

0
-4 -100
-8 -200
-12 -300

* Parameter selectable in WinHost.

-16 -400
(in) (mm)

DS4600A-200X (Medium Range)


0
0
10

250

CONDITIONS
Code = Interleaved 2/5 or Code 39
PCS = 0.90
Pitch angle = 0
Skew angle = 15
Tilt angle = 0

200

150

100

*Code Resolution:
High - for 0.30 mm (12 mils) codes and
smaller
Standard - for 0.50 mm (20 mils) codes
and greater
*Code Reading Condition:
Standard

50

-2

-50

* Parameter selectable in WinHost.

-4 -100
-6 -150
-8 -200
-10 -250
(in) (mm)

10

12

14

16

18

20

22

50 100 150 200 250 300 350 400 450 500 550
0.30 mm
(12 mils)
0.50 mm
(20 mils)

0.25 mm
(10 mils)

(in)
(mm)

DS4600A QUICK GUIDE


Reading Diagrams:
DS4600A-22XX (Short Range)
0
0
5

1
20

2
40

3
60

10

11

(in)

80 100 120 140 160 180 200 220 240 260 280 (mm)

120

4 100
3

CONDITIONS
Code = Interleaved 2/5 or Code 39
PCS = 0.90
"Pitch" angle = 0
"Skew" angle = 10
"Tilt" angle = 0
*SW Resolution = High

80
60

2
40
1

20

-1

-20

* Parameter selectable in WinHost


-2

0.20 mm
(8 mils)

0.30 mm
(12 mils)

-40
-60

-3

-80

-4 -100
-5

-120
(mm)

(in)

DS4600A-22XX (Short Range)


0
0
10
8

CONDITIONS
Test Codes used = Interleaved 2/5 and
Code 39
PCS = 0.90
"Pitch" angle = 0
"Skew" angle = 10
"Tilt" angle = 0
*SW Resolution = Low

2
40

10

12

14

16

18

20

(in)

80 120 160 200 240 280 320 360 400 440 480 520 (mm)

240
200

0.50 mm
(20 mils)

160
120

0.60 mm
(24 mils)

4
80
2

40

-2

-40

* Parameter selectable in WinHost


-4

0.80 mm
(31 mils)

-80
-120

-6 -160
-8 -200
-10

-240
(mm)

(in)

DS4600A QUICK GUIDE


Reading Diagrams:
DS4600A-2X1X (Raster R1)
0
0
10

250

CONDITIONS
Code = Interleaved 2/5 or Code 39
PCS = 0.90
"Pitch" angle = 0
"Skew" angle = 18
"Tilt" angle = 0

200

150

100

*Code Resolution:
High - for 0.30 mm (12 mils) codes and
smaller
Standard - for 0.50 mm (20 mils) codes
and greater
*Code Reading Condition:
Standard

50

-2

-50

* Parameter selectable in WinHost.

10

12

14

16

18

20

22

50 100 150 200 250 300 350 400 450 500 550

(in)
(mm)

0.30 mm
(12 mils)
0.50 mm
(20 mils)

0.25 mm
(10 mils)

-4 -100
-6 -150
-8 -200
-10 -250
(in) (mm)

DS4600A-2X2X (Raster R2)


0
0
10

250

CONDITIONS
Code = Interleaved 2/5 or Code 39
PCS = 0.90
Pitch angle = 0
Skew angle = 18
Tilt angle = 0

200

150

100

*Code Resolution:
High - for 0.30 mm (12 mils) codes and
smaller
Standard - for 0.50 mm (20 mils) codes
and greater
*Code Reading Condition:
Standard

50

-2

-50

* Parameter selectable in WinHost.

-4 -100
-6 -150
-8 -200
-10 -250
(in) (mm)

10

12

14

16

18

20

22

50 100 150 200 250 300 350 400 450 500 550
0.30 mm
(12 mils)
0.50 mm
(20 mils)

0.25 mm
(10 mils)

(in)
(mm)

DS4600A QUICK GUIDE

DS4600A-31XX (Long Range)


0
0

12

16

20

24

28

32

36

(in)

40

100 200 300 400 500 600 700 800 900 1000

(mm)

16 400

CONDITIONS

12 300

Code = Interleaved 2/5 and Code 39


"Pitch" angle = 0
"Skew" angle = 15
"Tilt" angle = 0

200

100

*Code Resolution =
Standard for 0.50 mm (20 mils) codes
and greater
*Code Reading Conditions = Standard

-4 -100

* Parameter selectable in WinHost

-8 -200

0.50 mm
0.60 mm
0.80 mm
1.00 mm

(20 mils)
(24 mils)
(31 mils)
(40 mils)

-12 -300
-16 -400
(in) (mm)

DS4600A-30XX (Medium Range)


0
0

CONDITIONS
Code = Interleaved 2/5 and Code 39
PCS = 0.90
"Pitch" angle = 0
"Skew" angle = 15
"Tilt" angle = 0

10

250

200

150

100

50

*Code Resolution:
High for 0.30 mm (12 mils) codes and 0
smaller
Standard for 0.50 mm (20 mils) codes -2
and greater
*Code Reading Conditions: Standard

10

12

14

16

18

20

22

50 100 150 200 250 300 350 400 450 500 550

(in)
(mm)

0.30 mm
(12 mils)
0.50 mm
(20 mils)

0.25 mm
(10 mils)

0
-50

-4 -100

* Parameter selectable in WinHost.

-6 -150
-8 -200
-10 -250
(in) (mm)

DS4600A QUICK GUIDE


DS4600A-32XX (Short Range)
0
0
10
8
6

CONDITIONS
Code = Interleaved 2/5 and Code 39
PCS = 0.90
"Pitch" angle = 0
"Skew" angle = 15
"Tilt" angle = 0
*SW Resolution: High

* Parameter selectable in WinHost.

40

10

12

14

16

18

20

200

0.20 mm
(8 mils)

160
120

0.25 mm
(10 mils)

4
80
2

40

-2

-40

-4

-80

-6 -160
-8 -200
-10
(in)

-240
(mm)

(in)

80 120 160 200 240 280 320 360 400 440 480 520 (mm)

240

-120

10

0.30 mm
(12 mils)

DS4600A QUICK GUIDE


User Interface:
RS232 PC-side connections
1

13

14

9-pin male connector

Pin
2
3
5
7
8

25

25-pin male connector

Name
RX
TX
GND
RTS
CTS

Pin
3
2
7
4
5

Name
RX
TX
GND
RTS
CTS

How To Build A Simple Interface Test Cable:


The following wiring diagram shows a simple test cable including power, external (push-button) trigger and PC
RS232 COM port connections.

25-pin D-sub male

9-pin D-sub female

21

TXAUX

RX

20

RXAUX

TX

SGND

GND

PC

13 VS
25 GND

DS4600A

VS

18 EXT TRIG+
19 EXT TRIG-

Power Supply
VS (10 30 Vdc)
Power GND

Trigger

Test Cable for DS4600A

11

DATALOGIC S.p.A.,
Via Candini, 2
40012 - Lippo di Calderara
Bologna - Italy
dichiara che
declares that the
dclare que le
bescheinigt, da das Gert
declare que el
DS4600A-XXXX Laser Scanner

e tutti i suoi modelli


and all its models
et tous ses modles
und seine modelle
y todos sus modelos

sono conformi alle Direttive del Consiglio Europeo sottoelencate:


are in conformity with the requirements of the European Council Directives listed below:
sont conformes aux spcifications des Directives de l'Union Europenne ci-dessous:
der nachstehend angefhrten Direktiven des Europischen Rats:
cumple con los requisitos de las Directivas del Consejo Europeo, segn la lista siguiente:
89/336/EEC EMC Directivee
and
et
und
y

92/31/EEC, 93/68/EEC emendamenti successivi


further amendments
ses successifs amendements
spteren Abnderungen
succesivas enmiendas

Basate sulle legislazioni degli Stati membri in relazione alla compatibilit elettromagnetica ed alla sicurezza dei prodotti.
On the approximation of the laws of Member States relating to electromagnetic compatibility and product safety.
Base sur la lgislation des Etates membres relative la compatibilit lectromagntique et la scurit des produits.
ber die Annherung der Gesetze der Mitgliedsstaaten in bezug auf elektromagnetische Vertrglichkeit und Produktsicherheit
entsprechen.
Basado en la aproximacin de las leyes de los Pases Miembros respecto a la compatibilidad electromagntica y las Medidas
de seguridad relativas al producto.

Questa dichiarazione basata sulla conformit dei prodotti alle norme seguenti:
This declaration is based upon compliance of the products to the following standards:
Cette dclaration repose sur la conformit des produits aux normes suivantes:
Diese Erklrung basiert darauf, da das Produkt den folgenden Normen entspricht:
Esta declaracin se basa en el cumplimiento de los productos con las siguientes normas:
EN 55022, August 1994:

LIMITS AND METHODS OF MEASUREMENTS OF RADIO DISTURBANCE CHARACTERISTICS OF INFORMATION


TECHNOLOGY EQUIPMENT (ITE)

EN 61000-6-2, April 1999:

ELECTROMAGNETIC COMPATIBILITY (EMC).


PART 6-2: GENERIC STANDARDS - IMMUNITY FOR INDUSTRIAL ENVIRONMENTS

Lippo di Calderara, 13/09/2002

Ruggero Cacioppo
Quality Assurance Supervisor

821000693 (Rev. C)

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