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School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240, PR China
Key Lab of Shanghai Laser Manufacturing and Materials Modication, Shanghai Jiao Tong University, Shanghai 200240, PR China
c
School of Materials Engineering, Shanghai University of Engineering Science, Shanghai 201620, PR China
b
art ic l e i nf o
a b s t r a c t
Article history:
Received 13 October 2015
Received in revised form
16 February 2016
Accepted 17 March 2016
Available online 18 March 2016
Multi-scale simulation of nanoindentation on cast Inconel 718 superalloy and its NbC precipitate were
performed with combined rst principle study and crystal plasticity nite element method (CPFEM). The
concerned parameters were calibrated through a representative volume element (RVE) model compared
with the stressstrain curves obtained from tensile tests. Nanoindentation was carried out on the matrix.
First principle calculations were applied to estimate the mechanical properties of precipitate NbC, including elastic modulus and hardness. The simulated forcedisplacement curves match well with the
experimental results. The simulated results indicate that the local pile-up pattern in the indentation zone
depends signicantly on the crystallographic orientations. In addition, large precipitate NbC inserted in
the matrix was also indented and simulated. The elastic modulus calculated by rst principle is quite
accurate while the yield stress is determined using inversion calculations. It appears that the proposed
CPFE analysis approach combined with rst principle calculation do help estimate the mechanical behavior of large precipitates on the Ni-based superalloy.
& 2016 Elsevier B.V. All rights reserved.
Keywords:
Finite element method
Nanoindentation
Nickel based superalloys
Plasticity
1. Introduction
Inconel 718 is a nickel based superalloy with superior mechanical properties and structural stability at elevated temperature
resulting from precipitation hardening. The matrix is phase
(FCC). The most common precipitates in cast Inconel 718 are MC
(FCC), laves phases (HCP) and -Ni3Nb (D0a, orthorhombic), apart
from (L12, cubic) and (D022, tetragonal) strengthening phase in
the matrix.[13].
To investigate local properties of Inconel 718, nanoindentation
is a good choice that can measure mechanical properties such as
hardness and elastic modulus even at micro-nano scales. The indentation depth ranges from tens of nanometers to several microns. This testing method was rst introduced in mid-1970s [47]
and it is now widely used to characterize micro-mechanical behavior. However, it is difcult to interpret the experimental data as
it involves a very complex deformation eld. With the help of nite element method (FEM), more information can be obtained. In
addition, traditional plastic theory cannot illustrate the anisotropy
and the evolution of orientation during the deformation.
n
Corresponding author at: School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240, PR China.
E-mail address: shweld@sjtu.edu.cn (H. Lu).
1
Co-rst Authors.
http://dx.doi.org/10.1016/j.msea.2016.03.081
0921-5093/& 2016 Elsevier B.V. All rights reserved.
386
Table 1
Composition of Inconel 718 high temperature alloy (wt%).
C
Cr
Ni
Mo
Al
Ti
(Nb Ta)
Fe
0.020.08
17.0021.00
50.0055.00
2.803.30
0.400.60
0.901.15
5.005.50
Rest
c = Gb
12
= 1 A F
(5)
F =
1 F
2
y
c
b
K
(6)
where yc represents the critical annihilation length, which is related to the dynamic recovery. K is a constant.
F = F *Fp
(1)
L = FF 1 = F * F * 1 + F *Fp F p1F * 1 = L* + F *L pF * 1
(2)
Lp =
m n
(3)
=1
n
= 0 si gn( )
c
(4)
387
Fig.1. SEM of cast Inconel 718 at (a) 500 (b) 2000 (c) 20,000 .
Table 2
Paremeters used in CPFE model.
C11 (MPa)
C12 (MPa)
C44 (MPa)
0 (MPa)
0 (s 1)
a0
a1
203,030
149,870
134,980
32
0.001
2.703
0.045
0.625
a2
a3
0 (m 2)
b (nm)
yc (nm)
0.255
1.43
64
0.137
0.122
10
12
3. Nanoindentation test
Before nanoindentation, the sample of Inconel 718 was mechanically polished and then vibrant polished for 2 hours. It was
not etched so that the structure of precipitates on the matrix is
totally kept. Nanoindentation test of Inconel 718 was conducted on
Hysitron TI 950 TriboIndenter which combines nanoindentation
with in-situ scanning probe microscopy (SPM). The indenter was a
Berkovich indenter made of diamond with an apex angle of
142.35 and a radius of 150 nm. To have a better comparison with
the simulation results, displacement control method was adopted
so that the indenter stopped and unloaded once the displacement
had reached the designated indentation depth. Loading is a complex process which involves plastic deformation (material nonlinearity) and an increasing contact area (geometric nonlinearity),
while unloading is purely elastic. To ensure accurate measurement, the shape of the indenter was also calibrated. According to
Oliver and Pharr [20], a practical indenter is not as perfect as an
ideal one, and its shape can be tted with the following equation:
Fig.3. The comparison of Stress-Strain curve between tensile test and RVE model.
(7)
388
Fig.4. (a) Sketch of a real Berkovich indenter, 62.35 (b) The calibration relation between contact area and contact depth of the Berkovich indenter.
4. Multi-scale simulation
Multi-scale simulation is carried out including rst principle
study and CPFEM simulation of nanoindentation. At rst, rst
principle study was conducted to predict the mechanical properties of NbC precipitate, and these properties would be used in
CPFEM simulation. Then CPFEM models were built to simulate the
process of nanoindentation of the matrix and NbC precipitate.
4.1. First principle study on mechanical properties of NbC
To estimate the mechanical properties of precipitate NbC, rst
principle study was conducted. All calculations presented in this
work were performed using the CASTEP plane-wave code [22]
based on density-functional theory (DFT), and the exchange-correlation energy was calculated using the Perdew-Burke-Ernzerhof
(PBE) general gradient approximation (GGA) [23]. Brillouin-zone
integrations were performed using Monkhorst and Pack k-point
Fig.5. (a) SEM image of 4 nanoindentations on the matrix (b) SPM image of the same nanoindentations.
389
Fig.6. (a) SEM image of nanoindentation on NbC precipitate. (b) EDS spectrum of the precipitate.
Table 3
Structural properties obtained by GGA calculations, in comparison with other experimental works. Lattice parameters a (), b (), c (); Cell volume V (3); Information in square brackets shows the nal setting values for k-point meshes and
their corresponding k-point numbers.
Phase Structure Space
group
NbC
Cub.
Method
Lattice parameters
()
GGA[6 6 6] a b c 4.478
Exp. by others a b c 4.468a
FM-3M
89.76
89.19a
569.2 (557.3 )
NbC
a
C12
a
C44
a
172.8 (162.4 )
148.5 ( 146.5a)
meshes [24]. The nal settings for these calculations are shown in
Table 3. Besides, the elastic constants were calculated by the
stress-strain approach [25]. The convergence tolerance were selected as follows: minimum energy less than 5.0 106 eV/atom,
maximum force less than 0.01 eV 1, maximum stress less than
0.02 GPa, and maximum displacement less than 5 104 . The
calculated elastic constants are listed in Table 4.
Usually, on the basis of the elastic constants, the bulk modulus
(B) and shear modulus (G) are determined by the Voigt-Reuss-Hill
(VRH) averaging scheme [27].
The Voigt bounds on the effective bulk and shear modulus of
cubic polycrystals are
GV
R
BV
BR
(13)
Cubic system:
Ref [14].
(12)
AU = 5
Table 4
Elastic constants (GPa) of NbC.
C11
9BG
3B 2G
,=
3B + G
2(3B + G)
V(3)
Ref [26].
Phase
E=
where Sij are the elastic compliance constants, namely the reverse
of elastic constants, and l1, l2 are the directional cosines to the X, Y
axes, respectively.
According to Gao's theory [30], the theoretical hardness of
crystal can be expressed as follow:
Hv = A 0 Pvb5/3
(15)
(16)
(8)
(9)
(14)
5(c11 c12)c44
4c44 + 3(c11 c12)
(10)
(11)
Then the Young's modulus (E) and the averaged Poisson's ratio
() can be obtained:
Table 5
Calculated elastic properties of NbC. Bulk modulus B (GPa); Shear modulus G (GPa);
Young's modulus E (GPa); Poisson's ratio ; Universal anisotropy index (AU).
Phase
Bhill
Ghill
B/G
AU
NbC
304.9
166.7
0.27
423.0 (483.9a)
1.82
0.084
Ref [14].
390
bond
d ()
Nbv
vb (3)
Hv (Gpa)
NbC
Nb-C
2.248
12
0.75
7.48
19.38 (19.5a)
Ref [14]
391
Fig.8. (a) Core CP model combined with isotropic EP model with dimension; (b) CP core model with dimension; (c) Model of NbC precipitate inserted in the matrix of Ni,
NbC in red and Ni in green.
The evolution of Von Mises Stress is illustrated in Fig. 12. During loading, stress accumulates under the indenter. As CP is not
implemented, the stress eld is quite isotropic. When the indenter
reaches the maximum depth, the stress in the matrix is still below
its yield stress. During unloading, maximum residual stress turns
up right underneath the edges of Berkovich indenter, where NbC
precipitate has undergone the largest deformation.
5. Conclusion
392
Fig.10. Comparison of the vertical displacement contour at an indentation depth of 250 nm for four sets of grain orientations. Each orientation under the indenter is
schematically shown at the corner of each contour. The displacements are in mm in the legend.
Fig.11. Forcedisplacement curves of NbC precipitate inserted in the matrix at indentation depth of 200 nm: comparison of the experimental results and CPFE simulations with four sets of yield stress.
393
Fig.12. Evolution of Mises stress during nanoindentation on NbC precipitate at the displacement of (a) 100 nm loading, (b) 200 nm loading, (c) 190 nm unloading and
(d) unloaded state. The unit of stress is in MPa.
Acknowledgement
This work was supported by the National Natural Science
Foundation of China (Grant Nos. 51575347, 51405297 and
51204107).
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