#Thermopatch _ SSA

Track Mounted Heat-Seal Machine

This safe, electronically controlled heat-seal machine glides easily into position anywhere along a 72" (1828 mm) track. The head will rotate almost 1800 to repair at any angle. The dispenser rack shown (optional) keeps supplies organized at this work station. Operator is well protected as both a safety touch guard and a mechanical guard are included.

meets (E slandards

Counters

LED lime & Temperature Display

Trouble lights --- _

Double Push Buttons -"""'==== Positioning Handles __ ==-_-"'1_"

Safety Touch and Meehan i cal G ua rd

The HS5A. Track Mounted Heat·Seal Machine has a 6" x to" (152 x 254mm) Iron that will rotate almosllBO degrees to allow patching at any angle, It has a Touch and Mechanical Safety Guard that returns the head to the up position when aenvated. ,E I ectronic tern pe ratu re and pressu re C{) ntro Is are easily changeable and will not allow rnachlne to operate if specificalions are not met Two HS5A heads can be mounted on the #42n7 base which nas a 12'" x 72" (305 x 1828mm) sealing area and a tray overhead to store mending patches. AS" (127mm) long post at each end is used to hang mending ro lis or hot paper transfers.

The large platan area along with the moveable heads make this machine ideally suited for use in mal repai~

meets C E standards

Thenn 0 patch Corporation

Electrical Specifications:

Technical Specifications (Each Head)

37 AMPS @ 220V

7.5 AMPS @ 110V

,5 CFM @ 80 PSI

.24 LTRISEC @ 5.5 BARS

Air Consumption:

Incoming A'ir Pressure:

100 PSI

6.9 BARS

152 x 254mm

Iron Size:

6" x 10"

Dimensions: H l! W x 0

813 x 2003 x 324mm

Head: 21" x 13-1/2" x t()"1/2' 533 x 343 x 267mm

Base: 32" x 82" x 12·314·

Shipping Dala:

Head: 28" x 13" x 19' 551bs.

Base: 76" x 21" x 26" 380Ibs,

711 x 330 x 483mm 2.5 kgs,

1930 x 533 x 660mm 172 kgs.

MAKE YOUR MARK

Patch Tray (Holds 15 Boxes)

(Rolls Mounted Either End)

~~~~~;g~~~~!~===on'OffSW~Ch

Emergency Release Knob

Air Pressure Gauge

Air Pressu ne Reg u lalor Apply/Remove Switch Time & Temperature Adjustment

____ :1!:CJ'J:::::::::::.- 4" Air Cylinder

6' x 10" (152 x 254mm) Heating iron

P.O. lBox S0Il7

Symcuse. New \tIrk 1321 J.llQ!l7 (315) 44&08110

(315) 445--8046 .FAX

(800) 25H555

'Ihermopatch (Conodo) I ee. 25 Groff Plaoe, Unit 15 Kitchene r, Onla,io N2E 2L6 (519) 748-5027

(519) 748-1543 FAX

(800) 26&.641 e

ThemropalOIl (Au81fOUO) Ply" lid. 4n Wanigal R~ .• UniU9 Moorabbln, Vicloli'a 3189 61·3-9532·5722

61--3·9532·5&5.2 FAX

Eurcpatch PI.ISIQn p,O, Box 8007

SyraClJse, New 'IbrJ, 13217 .a007 (315) 4460<1110

(315) 445.a046FAX

Visit. u .• on th .• lntemet: hIlpJlwww.therrnop.tch.OQm • E.mail: ss!e-s@thermopatCn.OQm

TABLE OF CONTENTS

WARRAH'l'Y •• • • • • • • . . . • . . . • • • . • . . . . . • . . . . • • • . . . . • . . . . . . • • . .. ~ ~

8I!lCTt:OIl 1

INTRODUCTION TO THE HS5A

system Overview .•....•.•••............•••......••••• 1-1

System Specifications ...•••••••••.......••.....•..•. 1-1 INSTALLATION AND SET-UP

Checking Your Order •••.••........••..••.......•...•• 1-2 Unpackaging and Setting Up the Machine •.•......•.••• 1-2 Mount Machine on Rail • . . . . . . • . . . • . . . . . . . . . . . • •. 1-3 Assemble Bracket w/Handles •.•••.•.....•...••••••. 1-4 Assemble Rotate Handle .•...••..••.•••.....••••. 1-5 Assemble Air Filter .........•..••..••......•••. 1-5 Assemble Mending Patch Tray Assembly ......••••. 1-6 Changing Temperature to Centigrade ••......••••• 1-7 Changing Temperature • . . . . . • . . . • • . • • • . . . • . . • • . .• 1-7 Changing Heat Seal Times ...•..•...•.......••... 1-8 Testing the Touch Safety Guard •...........•.... 1-9

SEeTlOII 2

MACHINE OPERATION

Before You Begin ..........................•..••..•.. 2-1

Sealer Panel Operation ...•...........•......... 2-2

Production Counter ........•..............••......••. 2-4 Running the Machine ...•••........•.•••..•......••••. 2-5

Setting Heat Time •.........•...••..•......••..• 2-6 Setting Temperature .•.......•.....••........... 2-6 Setting Air Pressure '" ....••.....••......•••.. 2-7

SBC'l'IOII 3

TROUBLESHOOTING AND MAINTENANCE

Problem Analysis .••..•..•......•..........•...•..... 3-1

Control Panel Messages ...........•.......•..... 3-1 Trouble Shooting Problems ......••.•••••...•...•..... 3-2

Maintenance . . . . . . . . . . . . • . . . . . . . . . • • . • • . . . . . . . . . • • • •. 3-3

S1!lCTION 4.

PARTS IDENTIFICATION

4-1

SEC'l'IOII 5 CUSTOMER SERVICE

5-1

45765-398

i

WARRANTY

Thermopatch Corporation, Syracuse, New York ("Seller") warra,nts this product to be free from defects in material and workmanship under normal use and service. Any part which proves to be defective in material or workmanship within one yea,r of the date of original purchase for use, will be repaired or replaced, at Seller's option, free of service or labor charges, with a new or functionally operative part. Seller's liability under the Warranty shall be limited to repairing or replacing at its own factory or through an authorh:ed service distributor or dealer, material which is determined by Seller to have been defective in manufacture and upon which a claim has been made by the original purchaser or user to Seller (or an authori2ed distributor or dealer) within the warranty period. Claims under this Warranty will be honored only upon written approval by an authori2ed officer of Seller. Approved return of parts or products will be on a prepa.id transportati.on charges basis only. Claima under this Warranty will be honored only upon Seller's determination that the claim is covered by this Warranty, and Seller shall Lncu.r no obligation under this Warranty prior to such determination. This Warranty does not apply: (1) To any machinery or equipment which has been altered or repaired, except by Seller or its authori2ed representatives, or (2) to any machinery or equipment which has been subject to misuse, negligence, or accident, including, without limitation, use and operation of such machinery or equipment while part.s are loose, br'Oken, out of order,or damaged by the elements. Parts replaced under this Warranty are warranted only through the remainder of the original Warranty. Any and all claima for warranty service must include such information as Seller designates, and shall include specifically the serial numbe.r of each unit (if appropriate) .

The foregoing shall constitute the sole and exclusive remedy of any using purchaser and the sole and exclusive liability of Seller in connection with this product. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS, IMPLIED OR STATUTORY, INCLUDING BUT NOT LIMI'l'ED TO, ANY WARRANTY OF MERCHANTABILITY OR FITNESS AND ALL OTHER OBLIGATIONS OR LIABILITIES OF SELLER, INCLUDING ANY TORT LIABILITY, FOR NEGLIGENT DESIGN OR MANUFACTURE OF THIS PRODUCT, OR OTHERWISE. It is expressly agreed that Buyer shall not be entitled to recover any incidental or consequential damages, as those terms are defined in the Uniform Commercial Code, and that Buyer shall have no right of rejection or of revocation of acceptance of any part or of revocation of acceptance of any part or all of the goods covered hereby.

it

INTRODUCTION TO THE HSSA

8Y8TBX OVERVIEW

The HS5A Track Mounted Heat-Seal Mending Machine is a modern and efficient machine. It glides along a 72" trac.k. It is designed for high speed/ high quality patching.

The machine features a top heating platen 6" x 10". The track is able to accommodate one or two machine heads.

SYSTEM SPECIFICATIONS

specifications for the HS5A machine are shown in the chart below.

Dimensions - Head H: 21.00 in 53 cm
1'1: 15.00 in 38 cm
D: 12.00 in 30 cm
Base H: 32.00 in 81 cm
1'1: 82.00 in 208 cm
D: 12.75 in 32 em
Weight - Head 55 lbs. 25 kg
Base 380 lbs. 172 kg
Air - .5 cfm at 80 psi .24 ltr/sec at
5.5 bars
Electrical - 110 VAC, 7.5 amps or 220 VAC, 3.7 amps Fi 8" re 1-1 HS5A SpecificaJim.,

1-1

INSTALLATION AND SET-UP

As you install and set-up your HSSA Track Mounted Heat-Seal Machine, refer to the figures and diagrams shown for a visual explanation of the steps involved in set-up.

CBBCJtI.G YOUR OROP

The HSSA Track Mounted Heat-Seal Machine includes:

Separate Machine Parts

• 1 - Line Cord

• 1 - Air Hose

• 1 - Air Filter

• 1 - Rotation Cont.rol Handle

• 1 - Rail Base Assembly

• 1 - Mending Patch Tray Assembly

Unpackaging and setting up the machine:

1. Have a sturdy work table ready to set the machine up on.

2. Place the Rail Base Asseml:lly in the desired location whe.re the machine is going to be set up. (The front of the base has spring hooks, which attach the teflon cover over the sponge platen.)

3. Remove all pack.aging materials and tip the head to the upright position lifting on the machine case only. Lift the head up and place it on t.he table behind the base.

4. The machine must be slightly dismantled to attach it to the rail base. Refer to the figures when following the instructions below.

1-2

• Remove four .screws from the mounting bracket and remove washer and bracket w/handles so that machine can be placed on rail base. (Figure 1-2)

Figun J·2 Remove Four MOUJ1liFlg Screws

• place machine with rollers resting on the Rail. (Figure 1-3.

RAIL BASE

Figure J.j Place MachiFle On Rail

1-3

The machine is now mounted on the rail base and ready for the next steps. If this is a two head setup repeat these same steps for the second head.

Figure 1-4 shows them.achine properly mounted onto the Rail Base.

o

D

o

o

o

BRACKET WITH HAMl..ES ATTAOED rtl.NTED

TO FRAIE

FIGURE 1-4 Machine MOUllud Cor~ctty on rh~ Rail Base

1-4

5. Replace bracket w/handles and roller washer with four screws and washers as shown in Figure 1-4. Make sure both roller shafts protroud through bracket holes. This might require upward pressure under front of housing.

6. Assemble the rotating handle onto the handle bracket.

Place the finger guard with the attached spacers below the guard between the handle and the bracket. Insert the screw w/lockwasher through the bottom of the handle bracket and tighten down. (Figure 1-4)

7. Install the air filter making sure the drain on the bowl of the filter is facing down. (Figure 1-4)

8. Connect the machine electrical cord into the back of the machine and then plug the machine into a source of 110 Volt, 7.5 amps or 220 Volt, 3.7 amps.

9. Connect the air hose to the air filter (located at the right rear of the machine) by pushing the receptacle firmly into the air inlet.

The line pressure should be a minimum of 80 psi. (5.9 Bars).

To confirm that air pressure is correct, check the gauge on the front of the machine. It should register about 55 psi. The check air pressure light will be lit if there is insufficient pressure. If the setting is incorrect for your process, see "Setting Air Pressure" (Page 2-7).

1-5

10. Assemble the Mending Patch Tray onto the Rail Base as shown in Figure 1-9. The figure shows an exploded view of the parts for the tray. The list below the figure (Figure 1-9a), explains what each part is.

-.~--=

~ - -"",

Figure J-9 ASSf'mbly M.,,,dillg Patch Tray onio the Rail Base

tPW0i?'l.'i~)i"W"'III~~!f~ilit'l~~~}I1W_~",*JiN
Mw~1·' ',. ~ ~~ "'~JJ;M'*'W
;<~.-.'«'"~wu~ ':, ~ ~ ~~ }~ X ...... 1- •
1 Rail Base Assembly 1
2 Hending Patch Tray Assembly 1
3 Tray Support Arm 2
4 Nylon Roller 2
5 Nylon Spacer 2
6 10-32 x 5/8 Hex Hd Screw 4
7 5/16-18 x 5/8 Hex Hd Screw 4
8 5/16-18 x 1 Hex Hd Cap Screw 4
9 5/16-18 Hex Nut 4
10 #10 Flat Washer 4
11 5/16 Flat Washer 8 Figure 1-9a Mmdillg Paicl: Tray Assembly Parts List

1-6

11. Turn on the machine by pushing the button on the upper left side of the front panel.

12. Check that the emergency stop button on the sealer panel is not engaged (turn it to the right).

13. The factory setting tor temperature measu.rement is Fahrenheit (Fiqurel,-10). To change to centigrade, begin with the power switch of the machine turned off.

a. TUrn the power switch ON. The temperature setting will show- 8' s.

b. Immediately press the SET UPPER HEAT button on the unit control panel. The display will show °c.

a (0)
Q 0
'= [Q]§~J~[[]
D& ~ ~rn
I::]=:
0 0
Fig"rt 1·10 S#l4cting CDlligrotk b 14 • The heat sea ling temperatu.re 1s pre-set at 425 of (21S0C). To change the temperature, touch the SET HEAT button on the control panel a.nd, at the same time, touch either of the r I arrows until the correct temperature is shown.

The machine will take a few minutes before it reaches a.nd displays the selected temperature. If the temperature is more than lSoF above or below the selected temperature, the word WAIT will show a.nd the HEAT NOT READY red light will appear. When the temperature reaches within lSoF of the selected temperature these l1ghts will go out and the red ind1cator light will show the word READY.

1-7

15. The heating times for the sealer are preset at 10 seconds on apply and 5 seconds on remove.

To change them:

• (a) Select Apply or Remove on the control panel

(Figure 1-11)

(b) then touch the TIME SET button and, at the same time, touch either the 1 I arrows until the co.rrect number of seconds is displayed (c)

o

b

c

o

o

Figure 1-11 &rring Hear &,,1 Times

16. Beforeop-erating the machine and every four hours always test the Touch safety Guard. complete instructions are on page I-a, and also on a label placed on the top right side of the machine.

Test that the Touch Safety Guard is ope.rating by touching the metal bar at the bottom of the clea.r plastic guard (Figure 1-12). The temperature reading should change from degrees to the message "HAnd".

1-8

Figurt 1-12 Testing the TOI4ch Safety Guard

Testing the Touch Safety Guard

1. ALWAYS TEST GUARD BEFORE USING MACHINE AND EVERY 4 HOURS.

2. Machine should be ON with sealing head in raised position.

3. Touch any part of touch guard bar with hand. (Be careful not to touch hot sealing iron.

4. upper heat display lights should show message " HAnd II which means guard works properly.

5. If II HAnd" does not appear, touch safety guard is not operating properly and must be repaired. DO NOT OPERATE MACHINE. Refer to manual for repair by a trained maintenance person. NEVER operate machine without touch guard in place.

At this point, the machine is ready to be operated. Refer to Section 2. for further instructions.

When you a.re finished using the machine, turn off the main power switch. It is not necessary to disconnect the air and electricity_

1-9

MACHINE OPERATION

BBFORB YOU BBOIN

Before mending and sealing with your HSSA machine, make sure you have completed all instructions for installation as listed in section 1.

This includes:

• Mounting the machine on the Rail Base Assembly.

• connecting the positioning and rotating handles on the machine.

• Supplying air and electricity to the machine and turning the machine on.

Also, make sure you understand the features and messages of the sealer panel, see "Sealer Panel" on page 2-2.

When you begin mending, the red indicator light on the sealer panel should show "Ready" and the te.mperature and time settings should show those required for your materials.

If you need to change the settings, see "Setting unit Temperature" later in this section.

2-1

SEALER PANEL

It is i.mportant to understand all the controls of the HS5A Track Mounted Heat Seal machine for efficient operation.

Figure 2-1 shows a diagram of the heat sealer control panel and the table in Figure 2-2 gives a description of each feature and its use.

6 (0
:: ~§~OOillJ 0
0 .... ~ liIrn
o=:'
0 0
Figure 2-1 Sealer Panel , ~ .. ~ .. ,.,".",.~-
I"'" L'" /,'N""'}t'" ."' ElW '<
J ~::.::.: /0.~~~~~C:<-.t..JAA .. L.:lJ.....w.: _ _ _ ___ _ _ _ ~
Power Push switch ON to operate sealer and to
begin heating the iron.
Emergency Push knob in to stop system operation at
any time; turn knob clockwise (in the
direction of the arrows) to begin
operation again.
Ready READY is lit when the iron has reached the
set temperature and the air pressure is
correct. Figure 2-2 Consro! Panel FelUUres

2-2

Wait

Shows that either temperature or pressure is n.ot correct. HEAT NOT READY: allow more time for heating; CHECK AIR PRESSURE: see "Setting Air Pressure" on Page 2-7.

Apply/Remove

Press to select the Apply or Remove time cycle.

Time

Shows the time of the selected heat seal cycle, Apply or Remove, depending on which is lit.

Shows Cl, C2, or C3 of production counters. (see page 2-4)

Heat

Shows the actual temperature of the iron. As the iron heats, this changes until it reaches the. set temperature. If your hand comes into contact with the Touch Safety Guard, processing is stopped and HAND is

displayed. .

Shows actual production count of Cl, C2 or C3. (See Page 2-4)

Set Time

Used with II to change the number of seconds for the Apply or Remove heat seal cycle. See "Changing Time" on Page 1-8.

Set Upper Heat

Used with II to select Centigrade or Fahrenheit and to change the temperature setting. See "changing Temperature" on Page 1-7.

I I

Used with SET TIME and SET HEAT, to select Apply or Remove times and temperatures.

Used alone to select between seal time, and el, C2 and C3 of production counters. (See Page 2-4.)

Figure 2-2 Conlinutd

2-3

PRODUCTION COUNTER

There are two visual display cou.nters on the HS5A Track Mounted Heat Seal machine, one for tracking DAILY production and one for CONTINtJOUS productio.n coun.ting of the number of sealing operations. Both counters are displayed using the standard heat sealer fro.nt panel lighted numbers. The TIME segment identifies what counter is .being displayed. The HEAT segment displays the production count.

The DAILY production counter shows the number of seals made since the m.achine was last powered-up.

The CONTINUOUS counter shows the number of seals .made since the machine was installed.

Counter operation

The machine will power up to the last display setting made before power off. Press the ARROW UP and ARROW DOWN switch to alternate between seal time, Cl, C2 and C3 to display the following .• :

SEAL TIME Time sealer is down when seal process is started

C1 Daily production 0000 - 9999

C2 Continuous Production count FIRST 4 digits 0000 - 9999

C3 continuous Production count LAST 4 digits 0000 - 9999

Exa.mple of CONTINUOUS count: C2 = 0177

Production count ~ 01,774,099

The machine will stay in the display mode selected until one of the arrow switches is pressed or the SEAL TIME is changed (set TIME + arrow) .

03 = 4099

Clearing Counters

The DAILY production counter will automatically clear to zero on power-up. The CONTINUOUS counter is reset at the factory and can only be cleared in the field by Thermopatch personnel.

The DAILY production count can be cleared to zero without turning the unit of f by sett i ng the sys te.m to the I 01 ' display mode and pressing the SET TIME and SET HEAT front panel switches both at the same time. The DAILY production count will be at zero when the switches are

2-4

counters Off

To return to the TIME and HEAT display rather than counter, press the ARROW UP or ARROW DOWN switch until the segments display time and heat values as normal.

The counters will continue to advance regardless of what is being displayed. Counters can be examined periodically and the display returned to TIME and HEAT display by operator choice.

RUNNING THB MACHINB

Mending/ Heat Sealing

1. Make sure you have followed the instruction described in "Before You Begin" on page 2-1 and understand the features and m.essages on the sealer panel.

2. Test the Touch Safety Guard. Instructions are shown on the label on the top right side of the machine and on Page 1-8.

3. Place the items to be mended over the lower platen.

Press both green buttons at the same time and keep them depressed until the upper iron touches the lower platen. This locks in and starts the heat sealing cycle. The iron will stay down for the displayed time, after which the iron rises to its resting position.

4. ALWAYS keep hands clear of the iron. It is HOT and the high pressure. during the heat sealing cycle can cause severe injury.

5. To abort the heat sealing cycle press the red EMERGENCY STOP button. The iron will rise, and the machine will not be able to be run.

To use the machine after tbe EMERGENCY' STOP button bas been pressed, it is necessary to disengage the button by turning it a quarter turn clockwise (t.he direction of the arrows on the button.)

2-5

6. After running a few cycles you may notice adjustments are needed.

For time, temperature, pressure adjustments see below and Page 1-7 to 1-8.

7. It may be helpful to keep notes of these settings for future use to save time.

setting heat time and temperature.

Factory

Apply Time

Remove Time

10 seconds

5 seconds

Temperature

Figure 2-3 Factory Settings (lime and Hear)

You can change any of these settings by using the buttons on the sealer panel.

To change the time setting:

1. Select Apply or Remove, depending on which you are doing.

2. Then touch the SET TIME button and hold it. The time indicator begins flashing. While still holding the button, touch either of the II arrows until the correct number of seconds is shown in the TIME display.

To change the temperature setting:

1. Touch the SET HEAT button on the sealer panel and hold it. The temperature display begins flashing.

2. While still holding the button, touch either of the 11 arrows until the correct temperature is shown in the HEAT display.

To change the temperature measurement display:

1. If the power switch is on, turn it off. Then turn it back on again. The temperature setting will show 8's.

2-6

2. Immediately press the SET HEAT button until your choice is shown, either of or °C.

Setting Air Pressure

The line pressure to the HS5A Track Mounted Heat Seal machine should be between 90-100 psi. The machines maximum operating pressure is 80 psi and a minimum of 50 psi. The machine comes pre-set at 70 psi. If you want to change the pressure, follow the instructions below.

1. Make sure t.he air is connected, and the air gauge is working. The air gauge and regulator are located on the right side of the machine housing.

2. Loosen the screw on the top of the black adjustment knob (air regulator).

3. Slowly turn the knob, counterclockwise to decrease air pressure, or clockwise to increase air pressure, unt·il the gauge shows the desired air pressure.

4. Tighten the screw.

2-7

TROUBLESHOOTING AND MAINTENANCE

PROBLEM ANALYSIS

Before referrinq to the information below, check for proper set up and operation as outlined in precedinq sections of this manual. Some repair procedures require a person with mechanical and electrical skills.

Heat Sealer control Panel Messaqes

The UPPER HEAT display liqhts will show messages for errors.

HAnd

If HAnd continues to display after you take your hand away fram the Touch Guard, the switch that senses capacitance has stayed on. Call Thermopatch.

ErOl

Memory check failed. Problem with the EPROM chip on circuit board; call Thermopatch.

Erl3

Touch Guard switch failed the qround test; call Thermopatch

Er14

The Touch Guard switch failed the capacitance tests; call Thermopatch.

ErgO

The system has a hardware error. Break in wires of heat sensor circuit. The sensor is either not connected or not grounded. The "HEAT NOT READY" light will blink; call Thermopatch.

Erg!

T.he temperature of the irons did not rise fast enough. There is either a defective heater or heater wirinq. The "HEAT NOT READY" liqht will blink; call Thermopatch.

The temperature of the iron has risen over 479°F (24SoC). There is either a defectiVe heat sensor or the sensor is loose on the iron (poor contact) or the sensor circuit is faulty. The "HEAT NOT READY" liqht will blink. TUrn the sealer off and call Therrnopatch.

Er92

Figure 3-1 Coasrol P(DJ(!l Messages

3-1

TROUBLE SHOOTING PROBLEMS

Machine won't turn on

• Not plugged in

• No power to outlet

• Fuse blown

C.heck connection - Check

- Check fuse drawer

Sealing pressure drops/ fluctuates

• Leak in air supply hose

• Dust in air lines, regulator, solenoid valve

- Repair/Replace Disassemble and clean

Iron won't drop

• Heat not ready

• Insufficient air pressure .

• Emergency stop button activated

• Solenoid valve not working

-Wait until set ternpe.rature is reached -Check/adjust (see Page 2-7)

-Turn direction of arrows -Clean/Replace

Printing cycle will not lock in

• Buttons released too soon

• Insufficient air pressure

• Touch Guard too sensitive

-Wait until iron touches lower platen -Check/See Page 2-7

-Call Thermopatch

Emergency stop push button will not operate

• Push button defective

• Air solenoid valve defective

-Replace

-Replace

Not a good seal

• Time setting too low

• Temperatu.re setting too low

• Air Pressure setting too low

-See Page 1-8

-See Page 1-7

-See Page 2-7

Marks appear on back of garment

• Build up on the lower platen

-Clean/Replace

3-2

MAINTENANCE

The mach.ine requires periodic cleaning of several items:

• The lower teflon platen should be cleaned with a soft, clean cloth to keep dirt off of garments. If it becomes cracked or the rubber platen under it becomes compressed or cracked they need replacement. (See page 4-9)

• Ma.intain a filtered air supply. Check the air filter daily. Drain, if needed, by pushing up on th.e button a.t the bottom of the filter bowl.

• It is advised to use an air gun to blow lint and dirt off the machine.

• Wipe the teflon shield, covering the upper iron, with a soft, dry cloth. Replace teflon when it becomes scratched or torn. (See page 4-2)

For any replacement parts refer to section 4 for part nU.mbers.

3-3

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J1 15 RAT WWi 14 D-9i10
Ji 1112 RIT Rlt(j LIIX WASHi I 21021-13<
]j M6 SPLIT Rlt(j LIIX WAHR 8 2102HO<
34 11/4 SPLIT Rlt(j L.IIX VAHR 5 21021..aH
33 110 SPLIT Rlt(j l.IlX VAHR 4 21021-07-{
32 I - -
31 18 INTmW.. TlIl1H L.IIX VASIB! 32 21021-OO-A
1) 15 INJml.\L. TID1H L.IIX WADS! 36 21021~A
29 f.j INImW.. TlIl1H LIIX VASIB! 2 21021-04-A
2B 14 INTmW.. TlIl1H UIX WADS! 4 2102H1H
ZI 18 ~ NIT 6 21029-«1
26 M6-18 .l\H NIT 1 21(51-13<
4S 1114-20 tEX tm 2 21IEHI-A
24 1 - -
23 1&-321£)( tm 13 21(5HJ7-A
22 1)-32 tEX IIIT 6 21(5H&-A
21 1 - -
20 1112-13 X 1 lEX III CAP SCI9 1 21(J)4~
19 M&-IB X 2 sr III CAP SIlEV - SST 4 211BH92
IB fiIl6-1B X 1 114 sr III (NI SOB 4 211Ji3-C9-tt
17 11/4-20 X 314 SOC III (NI mY 5 211li3-03-K
16 1 - -
IS 110-32 X I 112 PAN I[) mv 2 211E9-14-il
14 110-32 X 112 PM I[) SOB 4 21(5HJ7-H
13 110-32 X 112 RAT IIlIWll SOB 4 21~-il
12 I - -
11 19-32 X 1 1/4 PAN III mv 1 2Uat-l*
10 19-32 X 112 P~ III SOB 4 2115K17-f
9 19-32 X ~ SOC til CAP mv 5 2111i3-03-6
8 19-32 X 3i8 P~ III SOB B 21(5t-(E-f
7 19-32 X 1/4 P~ III mv 6 21aB-Q}f
6 19-32 X ~ m..F TIlfJDINi SOB 6 24102!H5
5 15-32 X 112 SOC Kl CAP SOB 4 21m3-04-E
4 15-32 X 3i8 p~ III SOB 18 2115H5t
3 15-32 X 1/4 p~ til SOB 14 2115HB-E
2 15-40 X I 114 1m til mv 2 2IIE-I3-il
I 14-40 X ~ III til SOB .. 21(574{
SYIBL I f.\l RIP I IItl
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4-5

.c5 1i9t£T. BBB! l1l 1.0. 2 24CSl·22
45 1iDtEI'. BBB! l'1S 1.0. S 24CSl·33
44 IIJIIB!. BBB! 2 2«91-79
43 FIm !iW!l ttA I 44!E!
42 1WIlE .• mtATE 1 24QIHII
41 KOO, ImATE IWIlE 1 441~
40 l.EXAN !iW!l. I9R I 457Ili
11 lEXAH !iW!l. FIDT 1 45704
11 TIlDIIiW!l B.IJ:I, R.H. I 491Ii
!l mDlliW!llllD:. L.H. 1 45710
3S BlIX KIJ{T At'aB.Y 2 4S7OO
1; IW. gfF'!RT 2 ISHI
34 ftJl' lUTE. MTOi 2 457Il3
33 MTOI AlJUf.TIR 2 .mil
32 MJCi NfJ Cl1.. Itl.NTIMi KT 2 45701
31 at IlMiR KT. L.H. I .mM
J) Cl1.. ~ KT. R.H. I .ftm
29 lillIE 1m I 442li
aI 1IWlET, IilJlE 1 44234
1I IlNPlJE Pill CMi 1 44545
2Ii IlNPlJEPAD 1 44233
2S TB=lLN CIMi ASalY 1 4m
24 KUN C'JU.INB CIMR 1 asl
23 SHIM ~ .75 1.0. X .115 1lt( "" 21IID-Z1
22 B..IIX, OOlATtR 2 437!1l
21 PIWT PIN 2 .mil
j!) BAIl. A.lNB (~ IWJJ 1 210i5-01
19 [EJBfl' lUTE 1 442111
18 Cl1... 1m EXJBISIII ASal Y I 44211
17 STtP fmT 2 49Ii2
IS DIVIIER 1 49)48
15 C't'I.llIERIMTO CIMi 1 4m
14 TIlDIIiW!l 1 457Ili
13 lID QW!l. lEAR 1 I5If1l
12 lID 1iWIl. FIDT NIl sne 1 457Ill
11 StW=T. IiU.JlR 2 457m
10 VASHi. IU.J.ER 4 441!E
9 BNJ. IEARIJIj 4 [H-9l54
8 IDJ.Ji 2 45711
7 PlATE 'E.IJ8fT. lID !IlIfll1(j 1 mn
B iWO..E 2 4953
5 lUTE CYLJtlS! tIIIfTlNi I 4955
4 lUTE VB..IJSn'. I9R IU.J.ER 1 49111
3 lUTE. FIDT IW.ER I 493S2
2 tmmIi~ I 647
I KmIMi 1 43546
svrm.O] 'M! "rlJIJI IllY NIT IIIIB! PARTS LIST

91 ..:AT SEAl.. IlmtAY IIW!I ASS8( 1 4El
III mmn IIIAm ASalY 1 4E'S
QJ ~ Am (~SVIJO!) 1 45714
9! STIHHFF (0lITIiD. EIW!l) 4 ann-51
f11 ~m (ROT DmUn 4 :MOl5--76
til FDT RDIi 2 ~
lEi Ii!B lETAI.. CAP 2 z:m;.,gl
84 MTOI.Ii!B~ 2 2Oli5-74
l!3 STtP MTOi crtn'.cr am 1 :mi&-aI
82 SltP smot ACTUATIR 1 Dm-75
81 MfO{ IiW!l 1 m&13
8J Im& MmI. 20A 1 :mD-IS
79 MIll!lM11Jl 2 :mo-62
78 fUllER 9fTRY tID (liD V • lAI V 1 2IXm-24
77 PIllER ~ IIWIJ (Z!l V lilY) 1 4&l
76 P!JIER mf IIW!I CUD V lilY) 1 43672
7S R1'iE SA, m (221) V) 2 3D15-31
74 R1\E SA, Z1.'N (lU"') 1 3ll I 5--21
73 UtE CIIIl. lOA, m: cZ!) V) I "'UBI
72 UtE CIIIl, lOA, m: ( 110 V) 1 mlr70
71 SEIJ..DIj lID ~ X 10' (2al V> 1 ~3
70 SEIJ..lNi lID B' X 100CllO V) I 48M2
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fIi lAIIi. ~ 1 .e43
lEi lAlli, 'E" STtP I :i!XBr25
64 lAIIi. HIli{ VIl.TAIi: 1 4542S
63 LAIE., FUSE VAOOtfi (Z!l V) 1 .ami
62 LJai, R1'iE VNNMi ClIO V) 1 4fQM
61 lAIIi. AIR INS1a[J]JJ 1 IJf-6'1II;
III LAEB.. '1iDJI)' 4 45413
51 lAEB.. !mil) PI..lIi INm!rTlIW I ~
!E IJB3., m NIl S8MlE 1 4ZBl
S1 l.AII3.., SERIAl. I(]./SPB: Ill. 1 41915
93 lAII3.., KIlE IN l& 1 44771
~ 1JEI3... '1ISKPATOI' 1 43SaI
54 1JlI3... TIlDI IiWIl INm!rTlIW 1 44002
53
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51 lAEB.. HSSA 1 4964
ro 1J8i. IEAT SEAl. PN13. 1 64S
49 1J83.., B..IM: VNaatIi I 44001
4B IUIB! TRDI - 6.0" IJJIj 1 23)11-18
47 IUIB! TRIM - 1.5' IJJIj 2 2JIt1~18
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140 1m CJHI - 5116" VIlE X 7A1" .RAtG: 2 22Oli-IS
III VNS..AS ~ - SI8"'. 1.0, 19' axJI2-12
111 FIES5J.SS stEEVItIl - ,204 1.0, P' IJH1i34
137 Fn. Y TlJIDIi - IAI" n 0, 47' 22035-{17
lli A1Y T1JIDIj _, SI32' 0.0, 17' ~
lli Fn.Y TlJIDIi - 114' 0,0, S' [11-5297-1
134 Fn.Y TlJIDIi - W D.O. 1.5"' zm:H:S
133 EmmIl 114' WT X 1IB' R'T I PH-ti201
132 IRNDI'Y' 1/4' K'T X W ruE I 22IBJ-53
131 Fn.YlmlWE 'TlJIDIi - W D.O. (1lEIi) !i1.5 22Oli-17
1)) BAllI [JJfi 10-:32 IW..E IN 0,0, 1U£ 2 Z!I&48
129 BAllI TEE 1IB' D.O. na: I 2al25-23
128
IZl BJD 9J IBl - W 1fT X W TIlE 2 12015-15
1:!i STRAIGIT FImtti 10--32 X SI32' nJE 2 Zi!Olrll
125 PUIi- IN REW:ER 114' TlIE X 5132' TlIE 1 22OlH6
124 TEE 1/4' na: 1 -2al25-t7
123 CINf[ltJi! 119' R'T X 1/4' nJE 1 ~
122 8.JIN 9J IBl - 1/4' 1fT X W nJE 4 23)15-34
121 BJD9J IBl - IN 1fT X 114' TIlE 1 [Jf.,5291
Ij!) B.ma' 9J IBl - IN R'T 1 IJHi'lH3
119 +EX NIPA.E - 1t1I' 1fT - IRASS 1 zmt-OI
118 IlIt£C1'1R 114' 1fT X W TIlE 1 22OC&45
117 III.»EAO FfTTIMi 1/4" R'T 2 Zi!Olr31
liS !RASS 8..ID'. NBiIl-4 9J[Bl 1 01-6761
115 +EX NIPA.E, STAR LITE 3 tI+-67IIi
114 IW..E AI:W'TER I 1Jf-6797
113 EXNm. IURBlctJm9.. I Ptt-1442--1
112 AIR m.emo ASSILY I 4fiM.7
111 AIR m..emo ASSBQ.Y 1 ...
110
100 E.lJillJ!, AIR 10-32 (22045-64) 1 442B3
Ial PJiS:aE liMli:, PAta IONT 1 22045--ii2
107 ~ M10I ASSBQ.Y t 45713
100 PHL lIlT 1 ~
115 I!EIll.A 11J! 1/4' PIRfS II) PSI MAX I 23)6-83
104 FD..'9 41.-1-1 I 22M5-a7
103 IRJ, I!EIll.A 11J! KIll I &i6
102 IRJ. m..emn KIll I 457tTl
101 CYLDQ3i!:, TlIDl G.MJ 2 22011r6J
100 t'YLItIB, HAOaNDIi I 44143
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4-7

1-10 KlSE aJW - 5/ur VIlE X 71ff RAIrIE 2 22O}j-16
III V~ &.EEVINi - 5t9' 1.0. 19" 2Illi2-12
IJl FI83RASS stEB'INi - .204 1.0. 32' IIHIi34
137 m.,y TlBItIi - IIff D.D. 47' 2aBHl7
115 m.,y TlBD(j - 5132" D, O. 17' ~
11i PIl.Y TlI3It1j - 114· D.D. 6' [If-5297-1
134 fl[l..Y TlBD(j - W D,D. 1.5' 2203HII
133 1I.5lOO 114' tfT X iN FPT 1 PI+-62OI
132 IRNI1I 'Y· 114' tfT X WTIIE 1 2'.2O'Jr53
131 fI[I.. YlISlWE nmNi - W D.O, (1lENi!) s;"S ~17
11) IWm ~ 10--32 tw.E 1N D.O. na; 2 zm-.4S
129 B.tm re lIB' D.O. T1IE I 2aJ25o-23
128
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12) SlRAIGtT FITTINi 10--32 X 5132" TIlE 2 2203)-1)
125 PLUHH IBlIlR 1/4' na; X SI32' na; 1 2203)-.46
124 T'!E 1/4' TIlE 1 "22025-17
123 CINBJIR iN FPT X 1/4· nJE 1 22IB)-4(J
122 8lD1Il lEi - 114' tfT X W TLIE 4 22015-34
121 8.D III [E6 - lIB' tfT X 114' 118: I [If-5291
13) 8lD III lEi - It? FPT I IIHi1B3
119 ~ .NIPftE - 119" tfT - BlASS I 2200HJI
HB aJfEOIR 114' tfT XW nJE I 22IJ&.45
117 III.»EAO FITTINi 114' FPT 2 Z!ll}-]J
116 IRASS B...D'. NlBl}--4 III lEi 1 [JH)161
115 ~ NIPftE, STAR lI1E 3 tJ+-6'193
114 IW..E ADAPTER 1 [JH)797
113 EX#!m.1IfFLER mrnn. 1 PM-1442-1
112 AIR m.emn ASSBIl Y 1 49M7
111 AIR m.emo ASSBIl. Y I «Mi
110
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UE fIRE'S:D: GIJJ£. PAtS. !OJ[ I 22045-62
107 PRESSI.I£ SWITOI ASSBIlY I 4571.3
100 PAtS.1IJT I ~
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104 FD..1li 4A-l-l 1 :mt5-01
103 RT. IEiUTIR MTG 1 &gj
102 iBT, S1lBIlID H1G 1 457Il?
101 CYLINER. 1tUlIGWal 2 231lo-«l
100 ~, I'JO-IlNllIi I 44143
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CUSTOMER SERVICE

Thermopatch Corporation's U.S. and International network of sales representatives, as well as its internal Customer Service Department, offer their assistance in the development of effective heat-seal mending, marking, and identification programs.

Thermopatch markets a complete line of heat-seal and marking machines, as well as a complete line of materials and supplies.

Label Printing Machines - manual, automatic, and computer controlled.

Marking Machines - high speed permanent imprinting of decorative or informative marks on most woven fabrics.

Heat-Seal Machines - manual, semi-automatic, and completely automatic, with high inter-platen pressure to assure excellent adhesion of label tapes and mending materials.

Mending Materials - hundreds of weights, colors, weaves, and fibers to match most industrial and institutional fabrics.

Label Tapes - Specially woven 100% cotton and blends with adhesives to match specific processing requirements.

Emblems - high quality blank emblems with screen print or merrowed borders.

Hot Paper Transfers - in sizes from 1 to 100 square inches in rolls or cut and stacked. custom or stock designs in one to four colors.

When ordering machine parts, please include model and serial number of the equipment.

In U.S.A.:

Thermopatch Corporation P.O. Box 8007

Syracuse, New York 13217-8007 Phone 315-446-8110

Fax 315-445-8046

Toll Free - 1-800-252-6555

5-1

In Canada: Thermopatch (Canada) Inc. 25 Groff Place, Unit 15 Kitchener, Ontario N2E 2L6 Phone 519-748-5027

Fax 519-748-1543

Toll Free - 1-800-265-6416

In Australia: Thermopatch (Australia) Inc.

Unit 9, 477 Warrigal Road Moorabbin, Victoria 3189 Phone 011-61-3-9532-5722 Fax 011-61-3-9532-5652

5-2