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PT INDAL STEEL PIPE

MANUFACTURER OF LINE PIPES AND APPLICATOR


OF ANTI CORROSION, HEAT INSULATION, AND
CONCRETE WEIGHT COATINGS

Background: ISP Plant, Kawasan Industri Maspion Unit V, Gresik, East Java
CONTENTS
 PROFILE OF MASPION GROUP
 BRIEF PROFILE OF PT ISP
 MANAGEMENT
 INTEGRATED MANAGEMENT SYSTEM
 MANAGEMENT POLICY
 “QUALITY IS JOB #1”
 PRODUCTS AND SERVICES
 INSTALLED CAPACITY
 PRODUCTION FACILITIES
 REFERENCES
 CONTACT US

Background: 3LPE coatd pipe at Storage Yard


MASPION GROUP
1. Maspion Indonesia
2. Maspion Hong Kong (Fung Lam
Trading Co., Ltd.)
3. Maspion Japan
4. Maspion Canada
5. Alim Brother (Singapore)

Background: Piling pipe at storage yard ready for delivery


MASPION GROUP
 MASPION GROUP was established in 1965
in Surabaya by Mr. Alim Husin, and now
managed by his sons Mr. Alim Markus, Mr.
Alim Mulia Sastra, Mr. Alim Satria and Mr.
Alim Prakasa.
 In recent years, a number of independent
career executives have also dedicated their
efforts to the success of the MASPION
GROUP.
 Employing approximately 25,000 people
 It has five industrial Estates in East Java
and Cibitung, Jakarta.

Background: installation of SAWH pipe (FBE coated) for sour sevice at Exxon site
MASPION GROUP
 Beginning with only the metal cookwares
producer
 Now manufacturing Plastic wares, PVC
Pipes, Electronics Home Appliances,
Stainless Steel Wares, Aluminum Products,
Steel Enamelling, Chemical Product
(Expandable Polystyrene), Steel Pipes,
HDPE Pipes, Calciboards.
 Other businesses: banking, LPG storage,
etc.
 The Maspion Group has 58 subsidiaries
producing more than 8,000 types of goods
for exports.
Background: Installation of SAWH pipe (3LPE. CWC), TTU Balongan
MASPION = Mengajak Anda Selalu Percaya
Industri Olahan Nasional
1961
UD Logam Jawa
Consumer Goods:
PT Maspion, PT Trisula Pack Indah, PT Royal
Chemical, PT Maspion Flatware, dan PT
Indofibre Mattres Indonesia
1972
PT MASPION
Construction Material : PT Maspion, PT
Maspion Kencana, PT Indal Steel Pipe, PT Alumindo
Light Metal Industry, PT Aneka Kabel Cipta Guna, PT
Indal Aluminium Industry, dan PT Indalex.

Properti : Maspion Mall, Wisma Maspion, Wisma Moneter, Pondok


Maspion, CIMAC, PT Bintang Osowilangun, PT Maspion Industrial
Estate, PT Alumindo Industrial Estate, dan PT Altap Prima Industrial
Estate.

Building & Offices: Plaza Maspion setinggi 18


lantai di Jalan Gunung Sahari, Jakarta Pusat.

Bank & Security: Bank Maspion,


Maspion Securities, dan Maspion Money
Changer
Background: Piling Pipes ready for delivery at ISP storage yard
MASPION GROUP
Joint-venture companies with reputable leading foreign
companies :
 Samsung Electronics Co.Ltd, Korea –
refrigerators, washing machines and air conditioners.
 Marubeni Corp. and Hanwa Kozai Co.Ltd, Japan –
in stainless steel pipes.
 Pan Air Electronic Co.Ltd, Taiwan –
in decorative ceiling fans.
 Taiwan fluorescent Lamp Co.Ltd, Taiwan –
in fluorescent lamp products.
 Hanil Stainless Steel Co.Ltd, Korea –
in stainless steel cookware products.

Background: various bends and branches, 3LPE coated, cement mortar lined
PT INDAL STEEL PIPE
 Established in 1980
 PT INDAL STEEL PIPE is a member of
Maspion Group.
 PT Indal located at Kawasan Industri
Maspion V, Gresik
 Main business manufacturing steel
pipe, and anticorrosion, insulation,
and concrete coating applicator.
 Employee 350

Background: girth welding, SAWH pipe for sour service, Exxon, 1995
TOP MANAGEMENT
 Alim Satria : President Director
 S. Jonatan : Director
 Peter Darto : Director
 Seto YW : Director

Background: 16” SAWH, Asphalt enamel coated, CWC 190 pcf, ONWJ 2001, Bravo Junction to MM Flow station
INTEGRATED
MANAGEMENT SYSTEM
As an integration of 4 management
systems:
 API SPEC Q1 (Certified since 1998)
 ISO 9001: 2008 (Certified since 1995)
 ISO 14000 : 2006 (Implementation
stage)
 OHSAS 18001 : 2007 (Implement.
stage)
MANAGEMENT POLICY
We are committed to all of the stake holders :
 to work truthfully and sincerely in
compliance with all applicable rules,
regulations and other legal requirements;
 to produce goods and services comply with
the customer requirements,
 to put quality and safety on the first priority,
 to improve the quality of occupational health
and surounding environment; and
 to continually improve the management
system.

Background: mitter bends for water service


“QUALITY IS JOB #1”
The creedo meant that in any aspect of
jobs, every employee shall do their best
to work properly with their best of
knowledge, tools, methods, and
management to get the highest quality.

NO COMPROMISE FOR QUALITY

Background: 22.5 deg bend, 3LPE coated, cement mortar lined


PRODUCTS
1. SAWH linepipe for sweet and sour
service.
2. SAWH linepipe for on-shore and off-
shore service
3. SAWH linepipe for water service
4. SAWH pipe for piles and structures
5. Mitter bend, elbow, tee, Y, and other
fittings

Background: 180 deg. Mitter bends


SERVICES
Anti corrosion coating Services :
1. External FBE/3LPE/3LPP
2. External & Internal Epoxy paint
3. External Asphalt Enamel or CTE
4. Internal Cement mortar lining

Pipe 12.75” dia, Asphalt Enamel 4.5 mm,


LDPU 1”, CWC 2” : 190 pcf, plastic wrap
curing

Background: 12.75” CS steel pipe, asphalt enamel 4.5 mm, LDPU 1”, CWC 2” 190 pcf
SERVICES
Heat Insulation services (J/O LOGSTOR
AS) :
 Low density PU for on-shore
 High density PU for offshore
 Multi layer PP coating
Concrete Weight Coating :
 Impingement type with plastic wrap
curing, complete with wire-mesh
reinforcement Pipe 20” dia, CWC 2” :
190 pcf, plastic wrap
curing
Background: 20” dia, CWC 2” 190 pcf (TTU Tuban, 2008)
INSTALLED CAPACITIES

PIPE MAKING:
 OD : 4” UPTO 80”
 W.T. : 0,25” UPTO 1”
 GRADE : GR-B UPTO X70
 Capacity : 200.000 Mtons/year
 Typical 20” OD x 0.5” x X-65 60
jts/day in one forming machine.

Background: 30” dia., epoxy paint coated


INSTALLED CAPACITIES
FBE/3LPE/3LPP coating
 OD : 2” UPTO 60”
 Capacity : 5000 sqm/day

Typical 20” OD (1.6 sqm/m)


 FBE : 250 jts/day (700mm)
 3LPE/3LPP : 250 jts/day (1.5 mm)

Background: 4” dia, 3LPP coated pipe


INSTALLED CAPACITIES
Internal/external epoxy paint
 OD : 4” s.d. 80”
 Capacity : 2500 sqm/day
External Asphalt Enamel or CTE
 OD : 2” UPTO 60”
 Capacity : 5000 sqm/day

Typical 20” OD (1.6 sqm/m)


 CTE/AE : 250 jts/day

Background: 4” dia, 3LPE coated, CWC coated (CICO 2010)


INSTALLED CAPACITIES
Cement lining
 OD : 4” UPTO 80”
 Capacity : 200 Cu. m/day

Concrete Weight Coating


 OD : 4” UPTO 80”
 Capacity : 1000 Cu. m/day

Typical 20”OD (2” thickness)


 CWC : 250 – 300 jts/day

Background: fabricated coupling for water service


PRODUCTION FACILITIES
 6 lines Pipe Making Machine
 1 line FBE/3LPE/3LPP Machine
 1 line CTE/AE Machine
 1 line PU/PP Insulation Machine
 1 line Concrete weight coating
machine
 1 line cement mortar lining
 1 line internal painting with
mechanical blast cleaning machine

Background: 20” dia, 44 mm PU Coated (80 kgs/m3), cast mold, easy for surface inspection (MCL 2010)
STORAGE
&
CURING AREA

Coated Pipe
Storage Area

05 Februari 2008 PT INDAL STEEL PIPE


PIPE MAKING FACILITIES

SPIRAL PIPE MACHINE


END BEVEL
X-RAY
HYDROTEST
OFF-LINE UT
LABORATORY
HRC storage Pipe forming machine

SAW seam annealer for sour service On-line UT for Long., Transverse, Lam on HAZ
Hydrostatic tester

Off-line UT probes for longitudinal and


transverse defects inspection on weld
FBE/3LPE/3LPP
THERMAL CHARACTERISTIC TEST (DSC)
MOISTURE CONTENT TEST
TENSILE & ELONGATION TEST
CATHODIC DISBONDING TEST
PEEL ADHESION TEST

Temperature
INDUCTION HEATING
TEMP. UP TO 230ºC

Induction Heating
Epoxy Powder Spray & Adhesive Extrusion

EPOXY PRIMER
SPRAY

Adhesive Extrusion
Polypropylene Extrusion
Water Quenching

WATER QUENCHING
Holiday Test
PU/PP INSULATION
IN COOPERATION WITH LOGSTOR AS :
 CAST AND WRAP ON LINEPIPE
 PIPE TO PIPE INJECTION
 BEND AND FITTING
 FIELD JOINT
 ON-SHORE
 OFF-SHORE

Background : 24” dia. PU coated, HDPE Jacket, pipe to pipe injection


INTERNAL EPOXY PAINT
Internal cleaning with mechanical
INTERNAL BLASTING grit blasting, SA 2 ½, profile 50 –
75 mm
EXT. MULTILAYER PAINT
ASPHALT ENAMEL
CEMENT MORTAR LINING

BY CENTRIFUGAL SPINNING MACHINE


CONCRETE WEIGHT COATING
Pipe 20” dia, CWC 2” :
190 pcf, plastic wrap
curing

Pipe 12.75” dia, Asphalt Enamel


4.5 mm, LDPU 1”, CWC 2” :
190 pcf, plastic wrap curing
STORAGE AREA

Open storage : 52000 sqm


Expandable to 75000 sqm
SPECIAL PRODUCTS

Piling pipe, SAWH 32” dia, 47 m length, 3LPE


SPECIAL PRODUCTS
3LPE ON LARGE Y
TTU TUBAN P/L
BALONGAN 2004

API 5L X52 PSL2 :


24” Dia x 12.7 mm x 10460 m + 3LPE 1.5 mm + CWC 190 PCF 1.5”
32” Dia x 15.8 mm x 15430 m + 3LPE 1.5 mm + CWC 190 PCF 2.75”
26 August 2010 PT INDAL STEEL PIPE
PROJECT REFERENCES
SAWH for Offshore ONWJ
16” Bravo Junction to MM Flow
station

SAWH for Sour service

SAWH for Oil Pipeline CPI SAWH for Gas Pipeline SSWJ
Contact us :
PT INDAL STEEL PIPE
Manufacturer Of Line Pipes And Applicator Of Anti Corrosion, Heat Insulation,
And Concrete Weight Coatings

Address:
Maspion Plaza 16th. Floor
Jl. Gunung Sahari Raya Kav. 18
JAKARTA 14420
INDONESIA
Ph. +62 21 6470 1000
Fx. +62 21 6470 1066
E-mail : isp-aneka@maspionjkt.co.id; ispaneka@yahoo.co.id

Contact person :
Edward Sudarmawan
General Manager Marketing
E-mail : edward_sudarmawan@yahoo.com
Mobile : +62 816 780 987
This presentation is prepared by
Siens Harianto, On December 21, 2010

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