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1993:2

$
PARTIER 11
465/495/545/605
PRO MASTER

F1
22.
Gasket
t Kit
-.
9.

25.

Ref. Part No. Description Ref. Part No. Description Ref. Part No. Description

1. 530-039155 Flywheel 27. 530-002595 Flywheel Key 40. — Muffler Baflle Plate
2. 530-001733 Nut 28. 530–027143 Crankshaft/Rod Ass’y, 530–036173 Model 465,495 & 545
3. 530–015254 Wave Washer 29. 530–032111 Piston Pin Bearing b 530–036551 Model 605
4. 530-027163 Retainer 30. Piston Kit 41. — Muffler Body
5. 530–036054 Starter Pulley (Incl.29.,46.,49.) 530–037239 Model 465,495 & 545
6. 530–042067 Starter Spring 530–010976 Model 465 I 530–036549 Model 605
530–027096 Bafile Plate 530–010862 Model 495 42. — Cylinder
:: 530-014714 Fan Housing 530–010989 Model 545 530–012223 Model 465
9. 530–015709 Screw } 530–069396 Model 605 530–012153 Model 495
10. 530-015441 Washer 31. 530–015710 Screw 530–012197 Model 545
11. 530-015713 Screw 32. 530–027184 Spur I 530–016035 Model 605
12. 530–036055 Starter Cam 33. 530–019160 Crankshaft Seal 43. — Spark Plug
13. 530–027162 Starter Dog 34. — Crankcase Ass’y. (Incl. 530–030123 Model 465,495 & 545
14. 530–015241 Screw 18.,26 .,33.,from pg. 3 (RCJ-4)
15. 530-042056 Starter Handle 32.;33.;36.37. -- J 503–235109 Model 605 (RCJ6-Y)
16. 530–069233 Rope Kit 530–014748 Model 465.495 & 545 44. 504–982601 Sealant
17. 530–015720 Bolt k 530-014986 Model 605 45. 530-027285 Clamp Ass’y.
18. 530-001516 Snap Ring 35. 530–015718 Screw 46. 530–015697 Retainer
19. 530-015696 Clip 36. 530–015722 Washer 47. 530–001624 Screw
20. 530–010846 Oil Cap Ass’y. 37. — Muffler Cover 48. 530-027218 Carb. Adapter
(Incl. O Ring) 530–036170 Model 465,495 & 545 49. Piston Ring
21. 530–015708 Screw k 530–036550 Model 605 530-027640 Model 465
22. 530–039128 Ignition Module 38. 530-015707 Screw 530–027092 Model 495
23. 530–015306 Screw 39. — Muffler Diffuser 530–027608 Model 545
24. 530–027264 clamp 530–028647 Model 465,495 & 545 L 530–036176 Model 605
25. v 530 – 069487 Gasket Set 530–036172 Model 605
26. 530 – 032093 Crankshaft Bearing
L
A = REFER TO - SERVICE REFERENCE INDICATED FOR MORE INFORMATION. (LocAmD AT END OF ~L)
V= NEW PART
 31” 45.
II

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m.
50. Isolator Isolator
Repsir Ass’y. tfx
r Kit Kit 19.
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9.
54. 37.

Ref. Part No. Description Ref. Part No. Description Ref Part No. Description
—
1. 530–027732 Retainer Mount 23. 530–027134 Trigger Latch Spring 46. 530–027202 Screw Retainer
2. 530–015714 Screw 24. 530–027133 Throttle Trigger 47. 530-025539 [repulse Fitting
3. 530–027732 Chain Catcher 25. 530-036053 Grommet 48. 530-024475 Vent Fitting
Retainer 26. 530–027121 Bracket 49. 530–026119 Check Valve
4. 530–027399 Csrb. Cover Bumper 27. ~ 530-069487 Gasket Set 50. 530-031111 Hex Key
5. 530–027392 Lower Isolator 28. 530-035201 Carburetor (HDA–49) 51. 530-027339 Vent Plug
6. 530–069471 Rear Handle & Fuel 29. 530–023664 Air Filter Plate 52. 530–025922 Air Box Plug
Tank 30. 530-015735 Carb. Mounting Stud 53. 530-027341 clamp
7. 530–036056 Cylindrical Mount 31. 530-010855 Air Filter Ass’y. 54. 530-069297 Isolator Repair Kit
8. 530–027187 I;olator Limiter 32. 530-027135 Throttle Lockout 55. 530–015123 Washer
9. 530–015871 Screw 33. 530-027207 Rear Handle Cover 56. 530–029347 Bracket Retainer
10. 530–027733 Chain Catcher 34. 530–027073 Throttle Wire 57. 530-015710 Screw
),(J), flfip
11. 530–015702 35. 530–027075 Choke Knob 58. 530-015810 Screw
12. 530-010845 Fuel CaD Aas’v. 36. 530–036962 Spring A@ 59. 530-015562 Washer
13. 530-037012 Strap R~taine; Plate 37. 530–069384 Isolator AM/y. Kit 60. 530-019191 Carb. Cover Seal– L
14. 530-036035 Bracket 38. 530-015701 Dowel Pin 61. 530–019192 Carb. Cover Seal–R
15. 530-015598 Screw 39. 530-015724 Screw
16. 530–029666 Throttle Lock 40. 530–069216 Line Kit
17. 530–024772 Throttle Lock Spring (Bulk 530–008133)
18. 530–015716 Screw 41. 506-096001 Mel Filter Ass’y.
19. 530-037104 AV Strap 42. 530–039129 Grommet
20. 530–069464 Cylinder Shield Kit 43. 530–069225 Switch Kit
21. 530–036811 Carb. Cover 44. 530-027138 Lead Wire Ass’y.
22. 530-015871 Screw 45. 530-015802 Screw

* = ~~R TO - SERVICE REFERENCE INDICATED FOR MORE INFORMATION. (LOCATED AT END OF PL)
P= NEW PART
 11.. 1: 24.

37.

22.

38.

,>>-”” 26,

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14.

44.

29.
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Re Part No. Description Ref. P@ No. Description Ref. Part No. Description
530–027140 Worm Gear 15. 530-027161 Clutch Plate 41. 507–433823 3ushing (Left)
i 530–019147 Seal 16. 530–014161 Clutch kj? 42. 507–433941 Keat Shield
3. 530–069487 Gasket Set 17. 530-027129 Oiler Gear Spur 43. 507–433942 Screw
4. ,,0>! Ring
530-027128 Dust Plug 18. 530–019079 44. 503–493401 Spring– Handguard
5. 530-014204 Plunger 19. 530-036815 Handlebar 45. 501–874701 Spring Detent
6. 530–027126 Spring 20. 530-015826 Bar A@sting Pin 46. 530–027223 7hain Pad
7. 530-069218 ,$~,, Ring
Oil Pump Kit (Incl.1,, 21. 530-024419 47. 720– 123300 Straight Pin
2.,4. –6.,8.,17.,18.,35.) 22. 530–015730 Screw 48. 729-571305 Screw
8. 530–015873 Screw 23. 530–015719 Bar Stud 49. 501–875301 Knee Joint Ass’%
9. 530-015871 Screw 24. 530–015108 Vent Pin 50. 501-875401 3pring
10. 530– 027272 Oil Pickup & Filter 25. 530–029236 Crankcase Plug 51. 721-425250 Spirol Pin
11. 530–027192 Oiler Intake Line 26. 530–015733 Washer 52. 501–874301 %ske Band
12. Rim Sprocket 27. 530-027223 Chain Pad 53. 735–310820 ‘c” clip
501–457402 Model 465,495 & 545 28. 530–015445 Nut 54. 507-433821 Spring Cover
(.325x7t) - Optional 29. 530-031107 Scrench 55. 729-571305 Ycrew
504-523002 Model 605 (3/8x7t) 30. 530–027776 Handlebar Grip
13. 503-253401 Bearing 31. 530–015711 Screw
14. 503–088702 Clutch Drum & 32. 530-021061 Oiler Discharge Line
Sprocket 33. 530-002464 Oiler Discharge Sleeve
Model 465,495 & 545 530-015422 Tubing Nut
(Incl. 13) % 530-015752 Oiler Adjustment Pin
503–414001 Clutch Drum (for Rim 36. 530–027222 Chain Pad–Top
&n’ocket) – ontional 507-476676 Chain Brake Ass’y.
(~ncl. 13) - U: 507-476675 Handguard
Model 465.495 & 545 39. 501-874901 Pivot Pin
503-453901 Clutch Drum 40. 507–433822 Bushing (Right)
(Incl. 12& 13)
Model 605

* = REFRR TO THE SERVICE REFERENCE INDICATED FOR MORE INFORMATION. (LOCATED AT END OF IPI.)
J-= NEW PAl?T
 Carburetor Assembly – #530-035201 HDA - #49

20. 15.
~7” 16. , 13.

i. I 5. 6. jl
1. 2. 4. 7.

F
Carb. Gasket/
Diaphragm
Kit

25.

Ref. Part No. Description Ref. Part No. Description

1. 530-035237 Screw 21. 530-035246 [die Needle
2. 530–035227 Fuel Pump Gasket 22. 530–035238 [die Adjust Screw
3. 530–035229 Fuel Pump 23. 530-035242 [die Adjust Spring
Diaphragm 25. 530-035213 Carb. Gasket Kit
4. 530-035249 Inlet Screen (Incl. 2,3,13 & 14)
5. 530–035244 Throttle Spring 26. 530-035224 Welch Plug
6. 530–035216 Choke Shaft & 27. 530-035225 Plug cup
Lever Ass’y.
530-035223 Inlet Needle Valve
:: 530–035236 Screw
9. 530–035250 Pin
10. 530-035252 Metering Lever
11. 530-035241 Spring
12. 530–035239 Screw
13. 530–035230 Metering Diaphragm
14. 530–035228 Metering Diaphragm
Gasket
15. 530-035204 Retaining Ring
16. 530–035248 Check Valve Screen
17. 530-035226 Ball
18. 530–035240 Spring
19. 530–035243 Needle Adjusting
Spring
20< 530–035245 High Speed Needle

k = REFER To THE SERWCE REFERENCE INDICATED FOR MORE INFORMATION. (LOCATED AT END OF IFL)
/= NEW PART