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July 11

Awareness of
Health, Safety & Environment

Prepared By: P dB Ashraf S. Youssef, Ph. D. QA & Communications Manager S.M. ASQ, L.A. BSI, M. ELI, M. EMS

July 25, 2011 25,

Training Approach

Focus on Basics Interactive Case Studies Videos Have Fun !

What Do U Think?

HSE are important components of EEICs management system HSE is part of my job I care about HSE HSE will make a difference in EEIC

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EEIC HSE PROGRAM Major Components

HSE Policy g HSE Program Accident/Incident Investigation

HSE Program Implementation Process For achieving goals and continually improving
Plan Implement

Adjust

Measure

Key Definitions (1/2) (1


Loss
Human Injury or illness, production downtime or equipment damage, and/or harm to the environment Undesired events that result in loss An act or condition which is a potential source for accident Hazard Accident Loss

Accident Hazard

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Key Definitions (2/2) (2

Risk Risk Assessment Risk Management

The chance that the loss will be realized Evaluate (qualitative or quantitative) the degree of risk associated with a hazard Management strategies to eliminate or reduce risk

Risk Assessment Example

Assess the Annual Risk of oil leaks given the following last year data: Leak Events 1 2 3 4 5 6 7 8 9 10 Loss (SAR) 5,000 10,000 15,000 10,000 5,000 10,000 5,000 10,000 15,000 10,000

Severity =

5,000 + 10,000 + .. + 10,000

10

= 9,500 SAR/Event
Likelihood = 10 Events/Year Annual Risk = 95,000 SAR/Year

Domino Theory
HAZARDS Social Undesirable Unsafe Acts Environment Traits Or Conditions Accident Loss

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Proactive versus Reactive


Accident Analysis
Hazards

of or Near Misses

Investigation

Preventive Programs

Analysis

Accidents

Preventive

Action

Hazard versus Control


Risk Hazard evaluation

Assessment Severity level X Occurrence


likelihood

Risk

Versus Control (countermeasures) options ( t ) ti


Design to eliminate/ reduce Add safety devices Add warning devices Add administrative measures (procedures, training)

Management

Hazard Evaluation
High
Likelihood

Low

Severity

High

Low

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Hazard Classification

Class A Hazard

A condition or practice likely to cause permanent disability, loss of life or body part and/or extensive loss of structure, equipment or material. E.g. a barrier guard missing from a rotating shaft.

Class B Hazard

A condition or practice likely to cause serious injury or illness illness, resulting in temporary disability or disruptive property damage. E.g. a broken tread near the top of a stairway.

Class C Hazard

A condition or practice likely to cause minor injury or illness, or non-disruptive property damage. E.g. untidy worksite.

How Does Accident Happen?


Hazardous Source

Bad Behavior

Behavior is the most important Element Behaviors are Observable


80-90% accidents caused by behaviors in a labor intensive environment.

Behaviors are Measurable


Performance Mgt: What gets measured gets done
Safety Plan, Policies, Procedures, Programs, Hierarchy of Controls to include Engineering, Enforcement, etc.

Gas_pump.wmv

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Case Studies

VICTIM

July 11

RMU Accident 1AccidentDescription:


OnetechnicianisworkingontheRingmaster.Heisjoiningthecableboxtobusbar box whichisattachedtoRMRunit.Whileheistightentheboltinside,thecablebox;the wrenchslippedandcausetheRMRunittomove.Thetechnicianwasabletogooutthe boxandtrytostoptheunitfromfailingdown.RMRfalldownandcauseadominoes effectontheotherfiveunits.

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Accident Report (Switch Gear) 2Supportedpictures:

EEIC Evacuation Plan

Group Activity

The Group Activity rules Form a group of four members Each group shall assign a leader Each group shall not audit his area

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Group Activity

Assembly Line 1 & 2 No lights in the backside of line 1 Assembly Line 1 & 2 Undetermined Chemical smell smell. Not enough ventilation Not proper use of the extension wires & Hose The Electrical Cables is not cover properly. Not proper place for fabrication. Not proper arrangement for skids

Group Activity
MotorPact Area Fire hose is blocked by material Fire extinguisher is not properly fix. Glass of emergency light is broken. Electrical outlet is closed by material a t g ea Painting Area The temperature is high It is not proper cleaned. Painting cans are open Heavy weights are in high place. Unsafe allocation for LPG gas blower No fire extinguisher inside the painting room There was a problem with exhausting fan. No warning sign on the racks.

Group Activity
Workstations The material put it in the wrong place. The hardware & lugs are mixed. The racks are not arranged properly. No adjustable chairs for Workstations. Difficulty to find the relevant stand for the product. CWB door is not store properly. pp properly. Electrical pipe is not fixed p p y Floor leveling Warehouse Area Chemical and liquid materials are placed beside the panel boards. Chemical 7 Gasoline are kept in the warehouse. Many halls in the walls and the roof. Electrical cables are not covered. No warning sign @ Control panels. The Din rails is stored in a vertical way.

July 11

Group Activity
Shipping Area Leveling of the floor Temperature is high They use the area for welding. They use this area as a store for some materials. The tag area is not fixed properly Fabrication Area The gas cylinder in located in unsafe area The CNC Safety barricade is defeated. Scrap box is over filled Sharp scrap metals on the floor. Missing safety guard for the grinding machine Steel beams is allocated on pass way Vise is fixed on the chair.

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