COAL COMBUSTION CALCULATION

REACTANTS: Component yi Mi ni/100 kg fuel

Coal C 0.682 12.011 5.678 H2 0.057 2.016 2.827 S 0.022 32.06 0.069 O2 0.23 32 0.719 N2 0.013 28.016 0.046 H2O 0 18.016 0.000 ash 0 Total 1.004

Air requirements for chemically correct complete combustion CO2 5.678 5.678 8.847 H2O 2.827 1.414 O2 from fuel N2 from fuel SO2 0.069 0.046 0.069 -0.719 H2O from fuel N2 from air O2 required 0.000 24.221 6.442

Product O2 required AFc

Products of chemically correct complete combustion Component n wet x wet n dry x dry CO2 5.678 0.173 5.678 0.189 H2O 2.827 0.086 0.000 SO2 (ppm) 0.069 2089 0.069 2286 N2 24.267 0.739 24.267 0.809 Total moles 32.841 0.997911 30.014

ni = mole number yi = mass fraction AF = Air fuel ratio in mass basis

Products With Excess Air Excess air Component n wet x wet n dry x dry 20.00% CO2 5.678 0.146 5.678 0.157 H2O 2.827 0.073 0.000 SO2 (ppm) 0.069 1761 0.069 1898 N2 29.111 0.747 29.111 0.805 O2 1.288 0.033 1.288 0.036 Total moles 38.974 36.146 M exhaust 29.82 30.74

AF

10.6164331

Calculations of mass fractions M y wet CO2 44.011 0.215 H2O 18.016 0.044 SO2 64 0.00378 N2 28.016 0.702 O2 32.000 0.035

Flue gas flow calculation Item Flue gas temperature Flue gas flow Flue gas specific grafity Flue gas flow Flue gas specific grafity Gas volume as stack Stack inner diameter Area of stack Gas velocity*

Unit
C Nm3/h kg/Nm3 kg/h kg/m3 m3/s m m2 m/s
o

Qty
135 129000 1.2838 165610.2 0.85901324 53.5531136 1.8 2.5434 21.0557182 OK

*recomended velocity to give an isokinetic flue gas flow in the stack outlet is above 20 m/s, a consideration should be made due to the flue gas

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ACID DEW POINT TEMPERATURE CALCULATION

Formulas for ADP Temperature calculation* : 1. Kp = exp(12.12 / T x (1 0.942.T + 0.00702.T 2 0.0108.T. Ln (1000. T) 0.0013 / T)) 2. pSO3 = KP x PSO2VW /100 x (PO2VW/100) 0.5 3. psO2 = PSO2VW / 100 4. PConv = pSO3 / pSO2 x 100 5. pH2O = PH2OvW / 100 6. ADP* = 203.25 + 27.6 x 10Log(pH2O) + 10.83.10Log(pSO3) + 1.06.(10Log(pSO3) + 8)2.19 *A.G. Okkes method source : www.engsoft.co.kr

Description SO2 volume percent in wet flue gas SO2 removal eff. Corrected SO2 percent in wet flue gas O2 Volume percent in wet flue gas H2O volume percent in flue gas Equilibrium temperature Equilibrium constant Partial pressure of SO3 Partial pressure of SO2 SO3 conversion rate Partial pressure of SO3 Acid dew point temperature

Symbol SO2 SO2c O2 H2O T equilibrium KP PSO3 PSO2 PConv PH2O T ADP

Unit % % % % o K/1000 mmHg mmHg % mmHg o C

Qty 0.176 0.882 0.021 3.306 7.25457263 1.273000 0.017433 1.20E-007 0.001761 0.006800 0.072546 98.089633

Remarks 20.00% Excess air

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Chimney height CHIMNEY HEIGHT CALCULATION**

Flue Gas Reference flow Temperature Heat Release Symbol V Td Q Unit 3 m /s K MW Value 53.5531136 408 5.65765652

Pollutant Index Calculation

Pollutants Emmisions Concentrations mg/Nm
3

Emmisions Concentrations mg/m

3

Discharge rate Guideline Background Pollutant index D Concentration Gd Concentration Bc Pi g/s mg/m3 mg/m3 m3/s

SO2 NO2 Particullate

450 750 120

301.102941 501.838235 80.2941176

16.125 26.875 4.3

0.365 1.130 0.150

0.080 0.002 0.050

56,578.95 23,825.35 43,000.00 56,578.95

Pollutant index Pi

Gd and Bc values are taken from Kep Kepala Bapedal No. 107 tahun 1997 Tentang: Perhitungan dan Pelaporan Serta Informasi Indeks Pencemaran Udara Pi for calculation purposes is maximum value in table above

Buoyancy Calculation Description Symbol a b Ub Ub min Value -0.85944172 0.46044494 21.3252519 m 2.8893589 <Ub

Uncorrected stack height Minimum

Momentum Calculation Description Velocity Stack Diameter Momentum Symbol w d M x y z Log(Um) Um Um min Buildings Affected radius Uncorrected height 5Um U A 125.813057 m 21.3252519 m 1.17994439 A H B K T Hm Tm C* 47 60 61 60 150 Dont ignore 60 150 77.2046755 C 60 125 15 15 37 30 15 15 37.5 37.5 Dont ignore Dont ignore m m m B D 0 0 0 0 0 ignore Unit m m m m m Value 21.0557182 m/s 1.8 m 782.133804 -1.09833388 4.09459262 -13.2147367 1.40075571 25.1626114 6.91295597 <Um

Buildings and structure within 5Um Distance from stack Height Width (perpendicular to line of stack) Lesser of H or B H+1.5K Height T maximum Chimney height

CORRECTED CHIMNEY HEIGHT =

77 m

**Based on HMIP Technical Guidance Note D1, June 1993

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Flue Gas Outlet Temperature Under Normal Condition

Description * Flue gas temp. * Ambient temp. Heat conductivity of lining1 Heat conductivity of lining2 Heat conductivity of stack flue Outer radius of lining1 * Inner radius of lining1 * Thickness of linning1 Inner radius of lining2 Thickness of linning2 Outer radius of linning2 * Thickness of stack flue Outer radius of stack flue * Logarithmic mean radius of linning1 Logarithmic mean radius of linning2 Logarithmic mean radius of stack flue * Surface heat conductivity to ambient Symbol T1 T2 lambda 1 lambda 2 lambda 3 R1 R2 t1 R3 t2 R2 t3 Ro rho1 rho2 rho3 alpha ln rho1 ln rho2 ln rho3 alpha i K L W C T Unit C C o kcal/mh C o kcal/mh C o kcal/mh C mm mm mm mm mm mm mm mm o kcal/m2h C kcal/m2hoC kcal/m2hoC m kg/h kcal/mhoC o C
o o

Value

Remarks

Inner Surface heat conductivity of stack Coefficient of overall heat transmission Length of stack Gas flow Spesific heat Stack outlet gas temperature

135 30 0.22 0.70 40.00 894.00 844 dsteel flue 1800 50 844 0 844 6 900 1.0592 1.0000 1.0067 31 wind velocity 8m/sec 0.0576 0.0000 0.0067 37 3.0336 77 165,610 0.26 131.48 94 Min ADP OK

Outer Surface Temperature of Flue Under Normal Condition

Description * Flue gas temp. * Ambient temp. Heat conductivity of lining1 Heat conductivity of lining2 Heat conductivity of stack flue * Inner radius of lining1 * Thickness of linning1 Outer radius of lining1 * Thickness of linning2 Outer radius of linning2 Inner radius of lining2 * Thickness of stack flue Outer radius of stack flue * Logarithmic mean radius of linning1 Logarithmic mean radius of linning2 Logarithmic mean radius of stack flue * Surface heat conductivity to ambient Symbol T1 T2 lambda 1 lambda 2 lambda 3 R2 t1 R1 t2 R2 R3 t3 Ro rho1 rho2 rho3 alpha ln rho1 ln rho2 ln rho3 alpha i 1/K K T3 Unit C o C kcal/mhoC kcal/mhoC kcal/mhoC mm mm mm mm mm mm mm mm kcal/m2hoC kcal/m2hoC kcal/m2hoC
o o

Value 135 30 0.22 0.70 40.00 844 50 894 0 844 844 6 900 1.0592 1.0000 1.0067 31 0.0576 0.0000 0.0067 37 0.3296 3.0336 0.2938 41.42 OK

Remarks

wind velocity 8m/sec

Inner Surface heat conductivity of stack Coefficient of overall heat transmission Outer surface temperature of stack

165

Max Temperature

Flue Gas Outlet Temperature Under Worse Condition

Description * Flue gas temp. * Ambient temp. Heat conductivity of lining1 Heat conductivity of lining2 Heat conductivity of stack flue Outer radius of lining1 * Inner radius of lining1 * Thickness of linning1 Inner radius of lining2 Thickness of linning2 Outer radius of linning2 * Thickness of stack flue Outer radius of stack flue * Logarithmic mean radius of linning1 Logarithmic mean radius of linning2 Logarithmic mean radius of stack flue * Surface heat conductivity to ambient Symbol T1 T2 lambda 1 lambda 2 lambda 3 R1 R2 t1 R3 t2 R2 t3 Ro rho1 rho2 rho3 alpha ln rho1 ln rho2 ln rho3 alpha i K L W C T Unit C o C o kcal/mh C o kcal/mh C kcal/mhoC mm mm mm mm mm mm mm mm o kcal/m2h C kcal/m2hoC kcal/m2hoC m kg/h kcal/mhoC o C
o

Value

Remarks

Inner Surface heat conductivity of stack Coefficient of overall heat transmission Length of stack Gas flow Spesific heat Stack outlet gas temperature

199 35 0.22 0.70 40.00 894.00 844inner dsteel flue 1800 50 844 0 844 6 900 1.0592 1.0000 1.0067 10 worst case wind velocity 1m/sec 0.0576 0.0000 0.0067 37 2.4697 77 165,610 0.26 194.51 94 Min ADP OK

Outer Surface Temperature of Flue Under Worse Condition

Description * Flue gas temp. * Ambient temp. Heat conductivity of lining1 Heat conductivity of lining2 Heat conductivity of stack flue * Inner radius of lining1 * Thickness of linning1 Outer radius of lining1 * Thickness of linning2 Outer radius of linning2 Inner radius of lining2 * Thickness of stack flue Outer radius of stack flue * Logarithmic mean radius of linning1 Logarithmic mean radius of linning2 Logarithmic mean radius of stack flue * Surface heat conductivity to ambient Symbol T1 T2 lambda 1 lambda 2 lambda 3 R2 t1 R1 t2 R2 R3 t3 Ro rho1 rho2 rho3 alpha ln rho1 ln rho2 ln rho3 alpha i 1/K K T3 Unit C C kcal/mhoC kcal/mhoC kcal/mhoC mm mm mm mm mm mm mm mm kcal/m2hoC kcal/m2hoC
o o

Value

Remarks

Inner Surface heat conductivity of stack Coefficient of overall heat transmission Outer surface temperature of stack

kcal/m2hoC
o

199 35 0.22 0.70 40.00 844 0 844 0 844 844 6 850 1.0000 1.0000 1.0071 10 worst case wind velocity 1m/sec 0.0000 0.0000 0.0071 37 0.1498 6.6735 0.0322 163.76 165 Max Temperature OK

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