Cutter Box V2

LECTRA SYSTEMES
Electronic sub-assembly Cutter Box V2
Z.I. de Marticot - BP 34 33611 CESTAS Cedex - France (33) 05 57 97 80 00 Fax (33) 05 57 97 82 32
504050 AA Edition 1 January 1998
COPYRIGHT Any copying, reproduction or translation of all or part of the contents of this document without the express written permission of LECTRA SYSTEMES is strictly forbidden by the provisions of the law of March 11th 1957. GUARANTEES LECTRA SYSTEMES reserves the right to modify, without prior notice, information relating to its products in order to improve their reliability or operating capacity. Publication does not imply that the contents are free of industrial patent rights and does not grant permission in any other respect to those rights. LECTRA SYSTEMES assumes no liability for the consequences of using this information in any way whatsoever
The LECTRA DOCUMENTATION department is always available to give you any further information you may require and remains open to any suggestions you may wish to make.
CutterBox V2
Update follow-up
Edition n 1 January 1998
Purpose of the update First edition of the document
Pages modified
CutterBox V2
Contents
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1. CutterBox V2.......................................................................................................................................1 1.1 Introduction.......................................................................................................................................1 1.1.1 Generalities ............................................................................................................................1 1.1.2 New features...........................................................................................................................1 1.2 Technical data sheet .........................................................................................................................2 1.2.1 Cutter Box...............................................................................................................................3 1.3 Principles ...........................................................................................................................................4 1.3.1 General principles ..................................................................................................................4 1.4 Motor control .....................................................................................................................................5 1.4.1 DC motor control ....................................................................................................................5 1.4.2 "Brushless" synchronous motor control ................................................................................7 1.5 Automatic control and regulation for DC motors............................................................................8 1.5.1 Automatic control for DC motors ..........................................................................................8 1.5.2 Automatic control of the synchronous brushless motors .....................................................9 1.5.2.1 Operating modes........................................................................................................10 1.6 Motherboard function .....................................................................................................................12 1.6.1 Synopsis of the motherboard ...............................................................................................12 1.6.2 Central unit ..........................................................................................................................12 1.6.3 System memories .................................................................................................................13 1.6.4 Input / Output Management ...............................................................................................13 1.6.5 Digital Signal Processor (DSP)............................................................................................14 1.6.6 Automatic Position Control .................................................................................................14 1.6.7 Motor Control (PWM)...........................................................................................................15 1.6.8 Motor Control (Power stage)................................................................................................17 1.6.9 Speed regulation...................................................................................................................18 1.6.10 Current monitoring and short circuit protection .............................................................18 1.6.11 Vibration motor ..................................................................................................................19 2. Appendix contents.............................................................................................................................20
January 1998 - Edition 1
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CutterBox V2
Table of illustrations
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Figure 1 Presentation of the CutterBox ............................................................................................... 3 Figure 2 General synopsis of the cuter electronic control systems ..................................................... 4 Figure 3 Principle of the DC motor control (H-stage).......................................................................... 5 Figure 4 Motor control timing diagram ................................................................................................ 6 Figure 5 Timing diagram of motor response to a specific instruction level ....................................... 6 Figure 6 Principle of the rotating field ................................................................................................. 7 Figure 7 Resulting field generated by the field present in each coil in one t moment ...................... 7 Figure 8 Power stage associated to a Brushless motor........................................................................ 8 Figure 9 Automatic digital control ........................................................................................................ 8 Figure 10 Synopsis of the brushless motor speed controller ............................................................... 9 Figure 11 Synopsis of the CutterBox V2............................................................................................. 11 Figure 12 Mother board synopsis ........................................................................................................ 12 Figure 13 Signals produced by the encoders ...................................................................................... 14 Figure 14 Internal structure of a counter........................................................................................... 15 Figure 15 Internal PWM structure ..................................................................................................... 16 Figure 16 Power stage with IGBT....................................................................................................... 17 Figure 17 Protection in braking phase ............................................................................................... 17 Figure 18 Position of the LEM ............................................................................................................ 18
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CutterBox V2
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1.
1.1
1.1.1
CutterBox V2
Introduction
Generalities
The V2 CutterBox regroups all the electronics which are required to control the different motors present on a cutter or a Lectra plotter. These electronics also enable managing all the inputs/outputs linked to these electronics (switches, relay control, etc.). This CutterBox version has enabled a certain number of developments, in particular :
an increase in the calculation power a possibility of remote-maintenance an increase in the analogue power (motor control power) more options in maintenance a simplification of the cabinet's electric cabling
The V2 CutterBox can be mounted on different machines (VT2500, Vt5000, FlyPen,...). The electronic modules which are integrated can be interchanged according to the motors mounted on the different machines.
1.1.2
New features
The CutterBox is now equipped with electronic modules which can be interchanged easily providing more flexibility in use and maintenance. Each controlled axis has its power module (X, Y, R, Z). The Mosfet transistors of the power boards have been replaced by the IGBT. The motor protection has been revised and improved. The management of the disjunction is integrated in the power modules. The CutterBox V2 now integrates the brushless motor control. The power of the computer board has been increased by the passage of a 68020 20 MHz to a 68040 33 MHz (Motorola). The memory size has been increased and is now 16 Mbytes (4 Mbytes in standard). The program and the adjustment parameters of the machine are in a Flash memory module. When a computer board is replaced, just place the Flash memory module on the old board onto the new one to have the machine adjustment parameters. The maintenance is now much easier. Using the Flash memory enables tele-loading the program evolution. The maintenance is now much easier. A new program in the Flash memory can be tele-loaded by serial port or by floppy. A PWM control for the laser has been integrated. A PWM control for the ink jet has been added. The management of interruptions has been revised and improved
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CutterBox V2
Technical data sheet

Electrical power supply Control line Voltage ............... 230 VAC, 1 phase + neutral + ground Frequency ..........................................................50/60 Hz Max. consumption. ............................................. 1.2 kVA Power line Voltage .............................. 400 VAC, 3 phases + ground Frequency ..........................................................50/60 Hz Max. consumption. ...............................................3,3 kW Environment Temperature .................................................. 10 to 40 C Hygrometry ................ 30 to 80 % without condensation Dimensions Height .................................................................. 817 mm Width ................................................................... 400 mm Depth ................................................................... 120 mm Operating characteristics Cutter Box - 68040 Processor .............................................. 33 MHz - Data bus ....................................................... 32 bits - Dynamic RAM ............... 4 Mb extensible to 16 Mb - DSP56002 signal processor............................ 40 MHz - Data bus ....................................................... 24 bits - RAM .............................................................. 96 KB - PC type power .................................................230 W - 96 signals managed in Input/Output - 4 series links managed by means of 2 DUARTs (a link with PC or OpenCad) - Management of two 7 key keyboards (1 fixed and 1 mobile) Vibration management by means of a brushless / non-stop current module Up to 2 conveyor management by frequency variator
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1.2.1
Cutter Box
The "CutterBox" is a metal box, with a flexible conductor seal on the cover side (the seal ensures the electromagnetic compatibility creating a Faraday cage). The connectors are on the left of the Cutter box, and on the right are :
At the top :
2 ventilators the braking resistance (if this resistance is required) the temperature safety thermo-switch associated to the braking resistance. PC type 230 W supply.
On the left-hand side : The connection enabling the link between the power modules and the motors. 2 ventilators
At the bottom : The control board
Figure 1
The power modules which control the different motors Presentation of the CutterBox
Power Modules (motor controls) Input/Output connections
22597
22635 or 22631
22636
22636
Braking resistance (option) Thermic sensor
22615
22613
Inputs/Outputs board
Control board (micro-plotter)
PC supply
For a more detailed diagram refer to the appendix.
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1.3.1
CutterBox V2
Principles
General principles
The control electronics receives instructions on the shapes to be cut or plotted from the workstation associated to the machine. They ensure : - a "motherboard" function to exchange data with the workstation computer and interpret the information received. This computer section also processes input/output information (keyboard, end stops, position switches, controls, etc.). - a "motor control" function to pilot the motors installed on the cutter. These motors use different technologies : DC motors, three-phase motors, brushless motors. Some are equipped with one or more automatic controls, while others are controlled directly by ON/OFF relays. This function may therefore be divided into the following sections : - an automatic control section for the DC motors (X and Y axes, Blade rotation of the VT5000 and VT7000), - an automatic control section for the AC motors via the frequency variators for the Blade vibration of the VT2500 and VT2500XXL, the conveyor, the Coda in automatic mode and Vacuum (VP Control option). - a control section for the ON/OFF control motors (Vacuum, (2 speed motor), Blade sharpening, Coda in manual mode and Vacuum fan).
Figure 2
General synopsis of the cuter electronic control systems
Control electronics
Cutter
Motherboard function Operator's station Central unit Inputs / Outputs Motor Control Function DC motor automatic control
Inputs / Outputs
X motor Y motor Rotation motor Vibration motor (VT5000, VT7000) Vibration motor (VT2500) Conveyor motor Coda motor (auto) Vacuum motor (option VP Control VT5000, VT7000) 2 speed vacuum motor (VT2500) Sharpening motor Coda motor (manual)
AC motor automatic control
ON / OFF Control
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1.4
1.4.1
Motor control
DC motor control
The motor is controlled by means of a PWM and an H-stage of 4 transistors and diodes. Figure 3 Principle of the DC motor control (H-stage)
Valim
T1
D1 Um Im
D3
T3
T2
D2
D4
T4
0V
The direction in which the motor rotates is fixed by the direction in which the mean current set by the "H" stage circulates. It is determined by the switching transistors T1 and T3. The torque developed by the motor depends directly on the mean current which crosses. The speed at which it rotates depends directly on the average value of the voltage applied to the motor. This is determined by the control signal mark space ratio of the hatching transistor associated with the rotation direction (T4 in the first case, otherwise T2). The average value is established by a series of motor charges and discharges. Charging occurs when the hatching transistor is saturated :
If the average voltage applied to the motor terminals is greater than the counter-electromotive force Eg (motor phase), the charging current crosses T1 and T4.
Valim Valim T1 Um Im D1 Um Im Eg + ri
If the average voltage applied to the motor terminals is less than the counter-electromotive force Eg (braking phase), the charging current crosses D1 and D4.
T4 Eg + ri D4
0V 0V
The discharge occurs when the hatching transistor is locked :

If the average voltage applied to the motor terminals is greater than the counter-electromotive force EG (motor phase), the discharge current crosses T1 and D3. If the average voltage applied to the motor terminals is less than the counter-electromotive force Eg (braking phase), the discharge current crosses D1 and T3.
Valim Valim D1 T1 Um Im D3 Um Im D3 T3
Eg + ri
Eg + ri
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Figure 4
Motor control timing diagram

15V
T1
0V 15V
T2
0V
15V
T3
0V
15V
T4
0V
120V
UM
0V
Imoyen
IM
Hatching dead bands
Figure 5
Timing diagram of motor response to a specific instruction level
Theoretical instruction
Hatching signal
Vmax Um = Vmoy Average theretical voltage defined in relation to the cyclic ratio of the hatching signal Vmax Eg = Um Average voltage at the motor terminals Im = Um/r Average current at the motor terminals
Im = -Eg/r
"motor" phase
"Braking" phase
An average voltage is applied to the motor for a given time interval. This voltage is determined by the mark space ratio of the hatching signal. The mean current circulating in the motor is calculated by the formula i=(Um - Eg)/r When the speed instruction is applied, the counter-electromotive force of the motor (Eg) is zero and the ringing current is maximum (Um/r). When the motor reaches the rotation speed corresponding to the instruction, the counter-electromotive force is approximately equal to the mean voltage, and the mean current is practically zero. When the instruction is no longer applied, the mean voltage applied to the motor falls to zero. This initiates a braking phase as Eg> Um. The current is reversed and flows in the opposite, from -Eg/r to 0.
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1.4.2
"Brushless" synchronous motor control
"Brushless" motors are synchronous, master-controlled motors with commutator brushes. The flux is generated by the rotor and permanent magnets, providing a very high power-weight ratio. The motor has a three-phase wound coil stator whereas the DC motor coil is on the rotor. The rotating field which turns the Rotor is obtained by applying three-phase power to the motor coil. Figure 6 Principle of the rotating field
Intensity
A Coil B Coil
t1
t2
t3
A Coil
Time
C Coil
B Coil C Coil
The three coils A, B and C are each powered by one phase of the power supply, so the current through the coil is as shown in the diagram above. The magnetic field induced in the 3 coils The magnetic field induced in the 3 coils varies in the same way as the intensity which traverses the different coils. The total field in the centre is obtained by the vectorial sum of the 3 fields induced by each of these coils as shown above for the 3 moments in time t1, t2, and t3. Figure 7 Resulting field generated by the field present in each coil in one t moment
t1
A Coil A Coil
t2
A Coil
t3
C Coil
B Coil
C Coil
B Coil
C Coil
B Coil
Indicates the intensity (arrow length) and the direction of the magnetic field in each coil of the motor at a t instant Indicates the intensity (arrow length) and the direction of the magnetic field result of the 3 motor coils at a t instant
In practice, the result field follows the variation of the field in coil at each moment. There are therefore many intermediate stages between the states t1 and t2 or t2 and t3, etc. represented in the previous figure. The result field is a rotating field. The drive force of the rotor follows the field generated by the various coils which cause the rotor to rotate.
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The three-phase current of a "Brushless" motor is controlled by a 6-transistor power stage. Figure 8 Power stage associated to a Brushless motor
V+ A Coil
Q1
Q2
Q3
B Coil
C Coil
Q4
Q5
Q6
Braking circuit
0V
Q1
The switching of the 6 transistors Q1 Q6 as described in the above timing diagram, makes it possible to convert a DC power supply to three-phase power, thus setting up a rotating field. The speed at which the rotor rotates depends on the mean voltage applied. The torque depends on the value of the current. Each of the 6 possible conduction combinations of the pairs of transistors determine a 60 sector in which the rotor is located.
Q2 Q3 Q4 Q5 Q6
AB
AC
BC
Rotor position
1.5
1.5.1
Automatic control and regulation for DC motors

Automatic control for DC motors
In the new electronic system, including a dedicated signal processor (Digital Signal Processor DSP), the automatic control and regulation functions are digitally operated as follows : Figure 9 Automatic digital control
Motherboard Processor Motor command numeric PWM Power stage
Current sensor
DSP
Motor Tachometer
CAN CAN Counter
Current regulation Coder Speed regulation Automatic position control
The motherboard is to move to a specific point. It sends the co-ordinates of this point to the DSP which controls and regulates the movements as necessary.
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The DSP controls the position automatically by calculating a speed instruction from the difference between the required position and the true position provided by the encoder. In order to ensure that the motor is operating correctly, the DSP monitors the current values measured by the current sensor (LEM). Due to the mechanical stresses on cutters, speed is controlled automatically by the tachometers connected to the motors. The digital PWM transforms the control calculated by the DSP into the corresponding mark space ratio signal, which, applied at the power stage, generates the required mean voltage across the motor terminals. This "fully digital" management of the motor control laws, means that the system can be run by the micro-program in EPROM, without modifying the hardware.
1.5.2
Automatic control of the synchronous brushless motors
For optimum control of the rotating field, brushless motors are connected to a sensor called a Resolver. This determines the angular position of the rotor by induction and encodes by means of 2 signals : sine and cosine. This information is transmitted to a speed controller, known as the Brushless module which controls the motor automatically, as a function of the speed instruction transmitted by the motherboard. Figure 10
DC Power supply Current instruction
Switching logic Current control
Synopsis of the brushless motor speed controller
Stator
Motor
Speed instruction
M
PWM
Power stage
Rotor LEMs Resolver
Coil switching Digital resolver converter
Speed signal
Rotor position (Sin and Cos)
Brushless module
From the consin and sine signals, a converter determines :
the rotation speed, necessary for the automatic speed control and also to inform the motherboard (via an ADC) that the vibration motor is not operating correctly. the sector where the rotor is located, which enables the switching logic to determine the power stage transistor switching combination.
From the difference in speed between the motherboard instruction and the feedback measured by the resolver, the speed controller then develops three analog current instructions via a high-grain , wide-band speed loop. These instructions control a "PWM" which operates the 6-transistor power stage. Two built-in LEMs monitor the current. The speed controller is adapted to the motor by programming it according to the number of poles in the motor and resolver, and the phase angle of the resolver in relation to the motor shaft.
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CutterBox V2
1.5.2.1
Operating modes
The control electronics are capable of operating the machine in 2 modes : - the automatic mode (by default), when the system receives data from the main computer of the workstation, and executes it - the maintenance mode (standby mode) when access is made either by using the control keyboards (fixed or mounted), or by the CNUM maintenance mode (cf. CNUM documentation). - the motherboard section is organized around an MC68020 micro-processor with a frequency of 33 MHz, communicates with the control station, the various inputs/outputs of the cutter and the motor controls. - the DC motor control section is organized around a DSP56002 signal oriented processor. The DSP56002 receives plotting orders from the 68040, processes them via the digital PWM's and counters, and sends commands to the different X, Y and blade rotation axes. - the AC motor control section is operated directly by the MC68040 micro-processor in conjunction with the CNA and CAN, while the "power" section is provided by specialized modules (brushless module, frequency variator, etc.). - finally, some motors are controlled in "ON/OFF" mode by relays operated as "outputs" by the "motherboard" section.
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Figure 11
Synopsis of the CutterBox V2

PC Power supply
22613
mst Z PWM Z mst R

J3 J1 J4
Unused
Board power supply
22636 J123 J122

Xvpu Xlem Braking resistor J2 R Power stage
T1 T4
Rvpu Rlem
PWM R
Sector
Rotation motor Y motor
22636 Board power supply

PWM Y
J9
mst Y
J2 J1
Y Power stage
T1 T4
Yvpu Ylem
J1 J1
PWM X
J8
mst X
22631 or 22635
X Power stage
T1 to T4
Wago
Braking resistor J312 Power module J311 J6 J22 Brushless module (vibration) J11, J21
X motor
J12
Thermocontact
Zspeed
J123
CAN Z CAN R CAN Y CAN X

X Y R Z counter counter counter counter
Zlem
Brushless board power supply

Z tachometer R tachometer Y tachometer X tachometer igbt time fan power supply
Laser lights & shutter security Coherent laser interface X tachometer
J5
22597
J301 J302 J303 J12 J18 J17 J16 J9 J11 J10 J15 J27 J26 J24 J25 J23 J31 J19 J21 J22 J7 J6 J5 J200 J8 J1 J2 J3 J20
Rspeed
Ylem
J1, J2
J300
Rlem
22642
J7
Y tachometer R tachometer Z tachometer
Ram DSP
Yspeed
Xlem
Xspeed DSP 56002
J10
J122
J13, J14
Z motor output Z encoder R encoder Y encoder X encoder
Burn-in
C.A.N.
Brushless motor output Brushless board power supply Power supply ouput options supp. loading encoder supp. loading instruction outlet VP Control instruction Conveyor encoder return Conveyor instruction Fixed keyboard inlet Display output Ink jet input/ouput Vacuum can Can bus supp. link command outlets Relay plate ouputs Relay plate inputs Head and carriage unit
J11
Counter - conveyor - sup. supply
Floppy
J32, J33, J34, J35, J36, J37, J38, J39 connectors
J7
processor 68040
mst power authorisation
82C55
Dynamic Ram
5v ok
CutterBox V2
Ram nv
82C55
82C55
Eprom
Duart 2
Duart 1
Interfaces RS232
Flash eprom
Anti rebounds MC14490
82C55
Relays
Current generators
C.N.A.
22615
Vector control station
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1.6.1
CutterBox V2
Motherboard function
Synopsis of the motherboard
Mother board synopsis
Figure 12
Micro 68040
Ram 4M0 (16M0)
Flash 128 Ko
Eprom
Ram nV 32 Ko
Int. // 82c55
2 Counters
4x CAN AD767
CAN max 180
Display 2 x 24 charact.
2 duarts MC68681
Bus 68040 (32 bits)
Encoder current tachometer
T1 T2 T3 T4
DSP 56002-40
Ram 96 Ko
CAN max 180
4 counters FPG
3 pwm FPG
Bus 56002 (24 bits)
1.6.2
Central unit
The central unit is organized around a micro-processor 68040. The micro-processor has a control bus, a 32 bit data bus and a 32 bit address bus. The extension connectors for daughter boards to make the buses available The address and data bits used internally by the majority of peripherals (LSB's) are buffered. Various peripherals concerning the main unit provide the following functions : - Memories (RAM, EPROM, FLASH EPROM), - Serial link management RS232 (UARTs), - Parallel link management (programmable circuits), - AC motor operating instructions management by means of CNAs. - Automatic motor control management by means of counters (position) and CAN (speed - "DC motor control" management by means of a signal processor (DSP), connected to other peripherals : DSP RAM 24 bit counter Pulse Width Modulator (PWM) Analog Digital Converters (ADC) The DSP56002 is a peripheral of 68040.
All of the clocks required by the various circuits are obtained by means of 3 quartz oscillators associated with the counters.
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1.6.3
System memories
The 68040 has several memories : - Dynamic RAM This is a SIMM connector bar which may be plugged into a 72-point connector (MOD1). The built-in module has a capacity of 4 Mb and an access time of 70 ns. The dynamic memory capacity can be upgraded to 16 Mb by replacing the memory module. The dynamic RAM is managed by a specialized circuit (memory manager) which executes all of the read, write and refresh operations. - EPROM, This memory has various programs which are not likely to vary. These programs are reserved for maintenance (monitor and de-bugger). - Non volatile RAM (RAMNV) and Time-Keeper This consists of a MK48T08 box with a capacity of 8 Kb. The contents (parameters, date, time, validation word for the program contained in the EPROM flash) are saved thanks to a long-life battery (5 years) when the board is not connected to the power supply. - Flash EPROM, This memory contains the program (if required, tele-loaded during the maintenance operations) as well as the machine adjustment parameters. Remark : During a maintenance operation, if the motherboard is to be replaced, just transfer the EPROM-flash module and the non volatile RAM from the old board onto the new one to keep all the machine settings (including the previously installed program version).
1.6.4
Input / Output Management
The input signals to the 22615 board are associated to the LED displays for the active signals. An interface ensures the voltage adaptation (12V input, 5V output) and the insulation between the input signals and the input/output circuits on the motherboard. The input signals are dealt with by anti-rebound circuits.
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1.6.5
CutterBox V2
Digital Signal Processor (DSP)
The DSP is a specialized micro-processor. It has its own control, data (24 bit) and address (16 bit) buses so it is capable of accessing peripherals. It also has a dedicated 8-bit port (host port) and special signals enabling it to send an interruption and to communicate directly with the 68040 of which it is a peripheral. It cannot communicate with any peripherals from the 68040
The DSP micro-program is in the EPROM of the 68040. When the board is switched on, the 68040 transfers this micro-program to the DSP RAM via the host port. When the loading has finished, the DSP automatically starts its program and communicates with the 68040 to receive the required theoretical positions and provide feedback on any errors. One set of EPROM is required for the micro-programs of both the 68040 and DSP micro-processors
The DSP has an internal RAM and an external RAM of 24 bits.. The other DSP peripherals are as follows : - the PWM to which it transmits on 9 bits (8 for value, 1 for direction) the speed instructions for the X, Y and R axes, as well as the tracking pressure for the pen (or the blade) - the counters, from which it receives 24-bit position information transmitted by the encodes associated with the X, Y and R motors. - the CAN from which it receives on 12 bits the value of the current transmitted by the Hall effect sensors (LEM) associated with the X, Y and R motors.. The DSP peripherals are decided by a PAL. The PWM function is integrated in the programmable circuits. Likewise, the counters are integrated in the programmable circuits.
1.6.6
Automatic Position Control
The automatic position control is provided by the DSP on the basis of information transmitted by the encoders associated with the motors. These encoders built into the motors (X, Y and R) produce 2 different signals, phase-shifted signals : A, /A and B, / B with a resolution of 1000 step / revolution. The phase-shift of the signals depends on the direction in which the motors are rotating (the B signal appears to be reversed when the rotation changes direction). These signals are formatted by the different repeaters which generate the A and B signals and transmit to the counters. Figure 13 Signals produced by the encoders
A
Normal rotation direction
A
Reverse rotation direction
The directional information deduced from the signals transmitted by the encoder depends on the type and wiring. In order to alleviate this problem, the counters receive the DIRECTION X, DIRECTION Y and DIRECTION R signals from the 68040, so that the metering direction is altered in function of the direction in which the motors are rotating.
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Figure 14
Internal structure of a counter

Clock Reset X clock Mult X Load X Ax Bx Direction X axis A and B decoder Clock UP Down X axis 24 bits counter 24 bits latch 24 bits 3 state output clock
Reset Y clock Mult Y Load Y
Ay By Direction Y axis A and B decoder UP Down Y axis 24 bits counter
2 channels of 24 bits multiplexer
Read*
Count*
Reset A0 A1 Count* Write*
Reset X Reset management Reset Y Load X Load Y A0 A1
The figure above shows the principle of the counter associated to the X and Y axes. The same principle is applied for the R and Z axes. .
All the counter circuits are set to the same clock frequency. For each axis, the signals A and B are decoded and the result is oriented to input UP or DOWN on the counter depending on the direction. The counter counts up (or counts down) and produces a value on 24 bits. During a reading, depending on the address bits A0 and A1 provided by the DSP and corresponding to the required axis, the multiplexer transfers the counter result to a toggle where it is "locked" by the READ* signal so that it can be read. Reading the counter (with COUNT* and READ* active) releases the "3 state" output in order to make the value available to the DSP data (DD0 to DD23). When a Reset command is given, a circuit resets the counters. The counters may be loaded asynchronously by writing at a selected address (active signals COUNT*, WRITE*, A1 and A0). The value is presented on the selected counter and the corresponding LOAD signal is activated.
1.6.7
Motor Control (PWM)
The PWM receives input data from the DSP on 9 bits (DD0 - DD7 for speed instructions and DD23 for the rotation direction). The role of this circuit is to produce a signal for each axis, with a mark space ratio calculated on the basis of the instruction transmitted by the DSP. This signal controls the H power stage hatching transistors and sets the value of the mean voltage applied to the motor and therefore its motor speed. This direction signal controls the switching transistors that set the current direction in the H stage. The circulation direction of the current in the H stage determines the circulation direction of the current in the motor and therefore the rotation direction of the motor. The PWM receives the Clock from the main unit, which is used internally to time the various counters in the system. An 8 bit reference down counter counts down constantly from 255 to 0 and generates a start mark space ratio signal. For each channel, data (DD0 - DD7) is stored in a register, then sent to an 8 bit down counter (255 - 0) which generates an end mark space ratio signal. The start and end mark space ratio signals, associated with the DD23 direction bit, are used to generate the control signals for the transistors T1 - T4 which make up the power stage. For safety reasons, a dead band has been introduced in the generation of signals T1 - T4 to avoid short circuiting the power supply by simultaneous saturation of the pairs of transistors T1 / T2 and T3 / T4 during the hatching or switching. The hatching frequency is 4.88 kHz (1.25 MHz / 256).
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CutterBox V2
Figure 15
Internal PWM structure
Clock 1.25 Mhz
8 bits reference counter

X Direction
Start mark space ratio signal
X Axis
X axis end mark ratio signal
9 Bits register X axis X axis register
8 bits down counter X axis
T1 to T4 generation with dead band integration
T1 T2 T3 T4 Y Axis
Y Direction
9 Bits register Y axis Y axis register
8 bits down counter Y axis
Y axis end mark ratio signal
T1 T2 T3 T4
R Direction
R Axis
R axis end mark ratio signal
9 Bits register R axis R axis register
8 bits down counter R axis
T1 T2 T3 T4
Z Direction
Z Axis
Z axis end mark ratio signal
9 Bits register Z axis Z axis register
8 bits down counter Z axis
T1 T2 T3 T4
PWM* A0 A1 Read* Write*
X axis register Reset Management Y axis register R axis register Z axis register
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1.6.8
Motor Control (Power stage)
The T1, T2, T3 and T4 signals provided by the PWM, are presented to the primary of a new component which integrates both an apto-coupler, for galvanic insulation, and a high voltage output push-pull capable of loading the rather high capacity input of the IGBT. The 4 IGBT power transistors make up an H-stage powered by the voltage +VPU and with outputs to the connectors J1 (X), J2 (Y) and J3 (R) ). Each transistor has a built-in recovery diode so that it can produce charging or discharging current. Figure 16 Power stage with IGBT
-Vp U
0V
General auxiliary power supply Opto-coupler Opto-coupler General auxiliary power supply
5V DC/DC 5v/15v
T1 Um
LEM 0V
T3
DC/DC 5v/15v
5V
T1
Basv 5V
Opto-coupler
M
T2
Im Vlem
0V
T3
T4
Basv 5V
Opto-coupler
T2
5V
General auxiliary power supply
T4
Basv DC/DC 5v/15v
0V
The auxiliary power voltages are floating power supplies provided by DC / DC 5 / 15 V converters. Each control channel for the switching transistors (T1 and T3) on each axis has its own auxiliary power. All the control channels for the hatching transistors (T2 and T4) have the same auxiliary power (BASV). The voltage +VPU is equipped with a protection and filter cell consisting of a resistor, a capacitor and a TRANSIL diode which clips peaks above 180 V and burns out at 210 V. When a motor is in a braking phase, the counter-electromotive force is greater than the power supply voltage, so that the current flows back to the power stage power supply. A protection system, re-directs this current to a 250W braking resistor. When there is a braking current on one of the X, Y, R or Z axes, it is transmitted by the diode, to the capacitor which is charged. When the voltage across the terminals of this capacitor reaches a threshold of 155V, a comparator toggles and controls an MOSFET which sends the current to the braking resistance connected to J10. The led lights up at the same time. When the voltage across the terminals drops below 143V, the comparator toggles back and the resistors are removed from the circuit. Figure 17 Protection in braking phase
A Voltage Braking phase
Upper trigger threshold Lower trigger threshold
Level of voltage in normal conditions saturated State of the braking transistor Blocked
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18
1.6.9
CutterBox V2
Speed regulation
Speed regulation is necessary, due to the major mechanical stresses involved in cutter operations and is controlled on the basis of information from the tachometers located on the motors. This information is processed by an Analog Digital Converter, which transmits the value converted into 12 bits to the DSP. The speed is automatically controlled for the X, Y, R and Z axes, although the Z axis is not used for the Vector 2500, VT2500XXL, VT5000, VT7000 cutters.
1.6.10 Current monitoring and short circuit protection

The currents circulating in the motor control are monitored in two places : - on one side an LEM is placed on one of the power supplies of the motor measuring the crossing current. - on the other side a 2nd LEM measures the current supplying the power transistors of the motor control. These two measurements make it possible to know the current which crosses any control transistor (including the current which crosses the motor). The LEM modules use the hall-effect to measure the current which crosses through. Figure 18 Position of the LEM
+120 D C
LEM
T1
1
i
LEM
T3
T4
- When the motor is operating normally, the currents generated in each LEM are identical. - If terminal 1 of the motor is accidentally grounded, the current crossing LEM1 is very high whereas the current crossing LEM2 is nil. - If terminal 2 of the motor is accidentally grounded the current crossing LEM1 and LEM2 is very high. This current is the same in both LEMs. The measured value of the current is constantly compared to a reference value for the axes X, T and R. When the measured value exceeds the reference value, the comparator activates a monostable which produces the short trip signal (DJC*) during 230 s. This signal is sent to PWM which cuts the controls of the 4 transistors. The DJC* signal also charges a capacitor. If this capacitor receives several charges in succession, the voltage at these terminals reaches a threshold which activates the long trip signal (DJL*) for 3,62s. This signal is sent to the PWM which cuts the controls of the 4 transistors. According to the motor involved, it also generates the XOFF*, YOFF* or POFF* signal indicating an operating anomaly to the DSP, which lights the corresponding red error LED. If one of the motor terminals is accidentally grounded, as the cut-off is tripped in relation to the measured value, the real current value will be 3 or 2 times lower, depending on the particular cause. The cut off will therefore trip sooner, making the protection system even more effective. Trip value under normal operating conditions After filtering, the current value measured by the LEM is also transmitted to an Analog Digital Converter which digitizes it on 12 bits and sends it to the DSP for monitoring.
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19
1.6.11 Vibration motor

Depending on the type of machine, the vibration motor is a brushless motor or a master-controlled motor, operated by the brushless module. The 0-20mA speed instruction is supplied by the motherboard. This instruction is transmitted to the brushless module via the 22615 Input/Output board which controls the motor automatically. The speed information provided by the resolver associated with the motor (VT2500) or the tachometer (VT5000 and VT7000), transits via the 22615 board prior to reaching the brushless module. The 120V DC power supply of the variator is done when a relay is closed by "switching on the power part supply" The brushless module also provides speed information, transmitted to the 22613 board. This information is used to check that the system is operating correctly.
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CutterBox V2
2.
Appendix contents
2.1 Presentation of the 22597 board.................................................................................................A1.1 2.2 List of connectors on the 22597 board (740497) ........................................................................A1.2 2.3 Signals on the connectors of the 22597 board (740497)............................................................A1.3 2.4 Diagrams of the 22597 board......................................................................................................A1.5 2.5 Presentation of the 22613 board.................................................................................................A2.1 2.6 22613 board test points and switches (740513).........................................................................A2.2 2.7 List of connectors on the 22613 board (740513) ........................................................................A2.3 2.8 Signals on the connectors of the 22613 board (740513)............................................................A2.4 2.9 Diagrams of the 22613 board (740513) ......................................................................................A2.9 2.10 Presentation of the 22615 board...............................................................................................A3.1 2.11 List of connectors on the 22615 board (740515) ......................................................................A3.2 2.12 Signals on the connectors of the 22615 board (740515)..........................................................A3.4 2.13 State of the leds on the 22615 board (740515) (standard functioning)..................................A3.9 2.14 Diagrams of the 22615 board (740515) ..................................................................................A3.13 2.15 Presentation of the 22642 board...............................................................................................A4.1 2.16 Diagrams of the 22642 board (740542) ....................................................................................A4.2 2.17 Motor drives 740531, 740535, 740536......................................................................................A5.1 2.18 Signals on the connectors of the 22631, 22635, 22636 board .................................................A5.1 2.19 Signals on the connectors fixed to the CutterBox V2 box.......................................................A5.1 2.20 Presentation of the 22631, 22635, 22636 boards.....................................................................A5.2 2.21 Presentation of the 22631, 22635, 22636 boards (740531, 740535, 740536) .........................A5.3 2.22 Brushless motor drive 50A (vibration).....................................................................................A6.1 2.23 Diagram of the 22648 board (740548)......................................................................................A7.1 2.24 Diagram of the 22614 board (740514)......................................................................................A8.1 2.25 Reference of the spare parts .....................................................................................................A9.1 2.26 Detailed view of the CutterBox V2.........................................................................................A10.1
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CutterBox V2 - 22597 Board
$

3UHVHQWDWLRQ RI WKH ERDUG
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A1.2 2.2
J J J J J J J 1 2 6 7 11 21 22
List of connectors on the 22597 board (740497)

Type Din96MC Din48MC WAGO2MCC MCV1.5-8-G-3,81 Din48FD Din48FD WAGO2MCC Function Supply and outputs to motor Control and motor return signal Auxiliary supply fan supply - igbt temperature measure brushless power module signal brushless power module supply braking resistance
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2.3
Signals on the connectors of the 22597 board (740497)

J1-A Sup - Motor gnd cossinref-/alimeh gnd sup2 sup2 sup2 ind+ ind+ indindw w v v u u gnd gnd gnd sup1 sup1 sup1 J2-A Signals led0 led2 ledcc gnd tz1# tz2# tz3# tz4# disj bru# speed return current return tachometer+ tachometertop+ vb+ va+ J1-B Sup - Motor 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 cos+/ehu sin+/ehv ref+/ehw gnd sup2 sup2 sup2 ind+ ind+ indindw w v v u u gnd gnd gnd sup1 sup1 sup1 J2-B Signals led1 led i2t led bru gnd iz disjz# freinz# ledz instruction 1 instruction 2 reset# enable common + 12 topvbva1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 J1-C Sup - Motor gnd gnd gnd gnd gnd sup2 sup2 sup2 ind+ ind+ indindw w v v u u gnd gnd gnd sup1 sup1 sup1 J2-C Signals gnd gnd gnd gnd gnd gnd gnd gnd gnd gnd gnd gnd gnd gnd gnd gnd 1 2 J22 Brake resist. (+) sup cmd transistor 1 2 3 4 5 6 7 8 J7 Sup - fan vdd vcc gnd vbb gnd thermistance gnd time mes.input J6 Auxiliary sup (+) sup 0V
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
1 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
J11-A brush mod signal BU EU BW EW BV EV
0V BZ 0V BY 0V BX
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
J11-B brush mod signal BU EU BW EW BV EV
0V BZ 0V BY 0V BX
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
J11-C brush mod signal BU EU BW EW BV EV
0V BZ 0V BY 0V BX
J11-A Brush mod supply 1 W 2 W 3 4 (+)supp 5 (+)supp 6 (+)supp 7 8 U1 9 U1 10 11 0V 12 0V 13 0V 14 15 V1 16 V1
J11-B Brush mod supply 1 W 2 W 3 4 (+)supp 5 (+)supp 6 (+)supp 7 8 U1 9 U1 10 11 0V 12 0V 13 0V 14 15 V1 16 V1
J11-C Brush mod supply 1 W 2 W 3 4 (+)supp 5 (+)supp 6 (+)supp 7 8 U1 9 U1 10 11 0V 12 0V 13 0V 14 15 V1 16 V1
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2.4
Diagrams of the 22597 board
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A1.9
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A1.10
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A2.1
2.5
Presentation of the 22613 board
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A2.2 2.6
22613 board test points and switches (740513)

Designation XA, XB YA, YB RA, RB, RTOP ZA, ZB, ZTOP +Tx, -Tx +Ty, -Ty +Tr, -Tr +Tz, -Tz Ix Iy Ir Iz CNA-VIB CNA SUP CNA CONV CNA VPC Rx, Tx IN-Dep SP-V I-V CA AA AB CB VCC, VBB, VDD, GND Signals X axis encoder signals Y axis encoder signals R axis encoder signals Z axis encoder signals X axis tachometer Y axis tachometer R axis tachometer Z axis tachometer X axis LEM current Y axis LEM current R axis LEM current Z axis LEM current Vibration instruction (+/- 10V) Sup. Supply instruction (+/- 10V) Conveyor instruction (+/- 10V) Vacuum Pressure Control instruction Unused CAN Vacuum Input (VPC) Speed Vibration (CAN input) Current Vibration (CAN input) Channel A conveyor encoder signal Channel A sup. supply encoder signal. Channel B sup. supply encoder signal Channel B conveyor encoder signal +5V, -12V, +12V, ground
Switches configuration
S1
1 2 3 4
ON
1-8 on 2-7 off 3-6 off
Off On
33 Mhz 5-4 on 25 Mhz 5-4 off
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2.7
J J J J J J J J J J J J J J J J J J J J J J J J J J 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 32 33 34 35 36 37 38 39 122 123

TYPE 26 PTS HE10 STRAIGHT PC BOARD CONNECTOR 26 PTS HE10 STRAIGHT PC BOARD CONNECTOR 26 PTS HE10 STRAIGHT PC BOARD CONNECTOR 26 PTS HE10 STRAIGHT PC BOARD CONNECTOR MCV 1.5/6-G-3.81 STRAIGHT PC BOARD CONNECTOR 6 POINTS 4 PTS HE10 STRAIGHT PC BOARD CONNECTOR 34 PTS HE10 STRAIGHT PC BOARD CONNECTOR 8 PTS MOLEX MALE RIGHT CONNECTOR 8619-0602 8 PTS MOLEX MALE RIGHT CONNECTOR 8619-0602 MCV 1.5/2-G-3.81 STRAIGHT PC BOARD CONNECTOR 2 POINTS 4 PTS HE10 STRAIGHT PC BOARD CONNECTOR MCV 1.5/2-G-3.81 STRAIGHT PC BOARD CONNECTOR 2 POINTS 48 PTS MIPAC RIGHT ANGLE STEP 2mm 48 PTS MIPAC RIGHT ANGLE STEP 2mm 48 PTS MIPAC RIGHT ANGLE STEP 2mm 48 PTS MIPAC RIGHT ANGLE STEP 2mm 48 PTS MIPAC RIGHT ANGLE STEP 2mm 48 PTS MIPAC RIGHT ANGLE STEP 2mm 48 PTS MIPAC RIGHT ANGLE STEP 2mm 48 PTS MIPAC RIGHT ANGLE STEP 2mm 48 PTS MIPAC RIGHT ANGLE STEP 2mm 48 PTS MIPAC RIGHT ANGLE STEP 2mm 48 PTS MIPAC RIGHT ANGLE STEP 2mm 48 PTS MIPAC RIGHT ANGLE STEP 2mm MCV 1.5/2-G-3.81 STRAIGHT PC BOARD CONNECTOR 2 POINTS MCV 1.5/2-G-3.81 STRAIGHT PC BOARD CONNECTOR 2 POINTS FUNCTION X AXIS BOARD LINK Y AXIS BOARD LINK R AXIS BOARD LINK Z AXIS BOARD LINK 22597 BRUSHLESS BOARD SUPPLY VENTILATOR 68040 FLOPPY PC TYPE SUP INPUT +5/+12/-12 PC TYPE SUP INPUT +5/-5 X TACHOMETER BURN IN THERMOCONTACT DAUGHTER BOARD INTERCONNECTION DAUGHTER BOARD INTERCONNECTION DAUGHTER BOARD INTERCONNECTION DAUGHTER BOARD INTERCONNECTION MICRO BOARD LINK MICRO BOARD LINK MICRO BOARD LINK MICRO BOARD LINK MICRO BOARD LINK MICRO BOARD LINK MICRO BOARD LINK MICRO BOARD LINK Y TACHOMETER ROTATION TACHOMETER N 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
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J1 X Axis 22631 gnd T1_in_X gnd T2_in_X gnd T3_in_X gnd T4_in_X gnd MST_in_X gnd Reset_in_X gnd DJC_mot_out_X gnd DJL_mot_out_X gnd DJL_bus_out_X gnd I_mot_X (info lem) gnd (+)5v (vcc) gnd (+)12v (vdd) gnd (-)12v (vbb) J2 Y Axis 22631 gnd T1_in_Y gnd T2_in_Y gnd T3_in_Y gnd T4_in_Y gnd MST_in_Y gnd Reset_in_Y gnd DJC_mot_out_Y gnd DJL_mot_out_Y gnd DJL_bus_out_Y gnd I_mot_Y (info lem) gnd (+)5v (vcc) gnd (+)12v (vdd) gnd (-)12v (vbb) J3 R Axis 22631 gnd T1_in_R gnd T2_in_R gnd T3_in_R gnd T4_in_R gnd MST_in_R gnd Reset_in_R gnd DJC_mot_out_R gnd DJL_mot_out_R gnd DJL_bus_out_R gnd I_mot_R (info lem) gnd (+)5v (vcc) gnd (+)12v (vdd) gnd (-)12v (vbb) J4 Z Axis 22631 gnd T1_in_Z gnd T2_in_Z gnd T3_in_Z gnd T4_in_Z gnd MST_in_Z gnd Reset_in_Z gnd DJC_mot_out_Z gnd DJL_mot_out_Z gnd DJL_bus_out_Z gnd I_mot_Z (info lem) gnd (+)5v (vcc) gnd (+)12v (vdd) gnd (-)12v (vbb)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 39
J7 floppy GND GND GND GND index GND DR0 GND DR1 GND GND mot GND dir GND step GND wdata GND wgate GND TRK0 GND wrtprt GND rdata GND hdsel GND dsxchg
1 2 3 4 5 6
J5 supply 22597 12 5 5 gnd gnd -12 J9 supply inlet
1 2 3 4
J6 fan 68040 12 gnd
1 2 3 4 5
J8 supply inlet power good 5 12 -12 gnd gnd J12 thermocontact
J10 X tachometer 1 2 (-) X tachometer (+) tachometer
1 2 3 4 5 6
gnd gnd -5 5 5 5 J11 burn in input burn in gnd gnd J13-B daughter board CA01-A2 CA01-A1 CA01-A0 CA01-SIZ0 CA01-SIZ1 CA01_pr_le_read! CA01_loc_ack! CA01_reset_ec! EXT_CA01_dec! CA01_read CA01_sec_as!
1 2 3 4
thermocontact gnd
1 2 3 4
1 2 3 4 5 6 7 8 9 10 11 12
J13-A daughter board 5 gnd gnd gnd 5 gnd gnd 5 gnd CA01-bclk gnd 5 J122 Y tachometer (+) Y tachometer (-) tachometer J14-B daughter board CA01-D15 CA01-D14 CA01-D13 CA01-D12 CA01-A10 CA01-A9 CA01-A8 CA01-A7 CA01-A6 CA01-A5 CA01-A4 CA01-A3
J13-C daughter board 1 2 3 4 5 6 7 8 9 10 11 12 CA01_IT! CA01_A11 CA01_A12 CA01_A13 CA01_A14 CA01_A15 12 12 12 12 12
1 2 3 4 5 6 7 8 9 10 11 12
1 2 J14-A daughter board gnd 5 gnd gnd 5 gnd gnd 5 gnd gnd gnd 5
J123 rotation tachometer 1 (+) R tachometer 2 (-) R tachometer J14-C daughter board CA01-D11 CA01-D10 CA01-D9 CA01-D8 CA01-D7 CA01-D6 CA01-D5 CA01-D4 CA01-D3 CA01-D2 CA01-D1 CA01-D0 J14-D daughter board 1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
CA01_res-asyn! CA01_ind0 CA01_ind1 CA01_ind2 -5 -5 -5 -5 -5
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1 2 3 4 5 6 7 8 9 10 11 12
J15-A daughter board 5 gnd gnd gnd 5 gnd gnd 5 gnd CA02_bclk gnd 5 J16-A daughter board gnd 5 gnd gnd 5 gnd gnd 5 gnd gnd gnd 5 J32-A ICB 22615 led1 led I2T led BRU led0 led2 ledCC enable disj brushless
1 2 3 4 5 6 7 8 9 10 11 12
J15-B daughter board CA02-A2 CA02-A1 CA02-A0 CA02-SIZ0 CA02-SIZ1 CA02_pr_le_read! CA02_loc_ack! CA02_reset_ec! EXT_CA02_dec! CA02_read CA02_sec_as! J16-B daughter board CA02-D15 CA02-D14 CA02-D13 CA02-D12 CA02-A10 CA02-A9 CA02-A8 CA02-A7 CA02-A6 CA02-A5 CA02-A4 CA02-A3 J32-B ICB 22615 (-)tz1 (-)tz2 (-)tz3 (-)tz4 lem Z disj Z current return speed return brushless instruction brushless reset
J15-C daughter board 1 2 3 4 5 6 7 8 9 10 11 12 CA02_IT! CA02_A11 CA02_A12 CA02_A13 CA02_A14 CA02_A15 12 12 12 12 12 J16-C daughter board CA02-D11 CA02-D10 CA02-D9 CA02-D8 CA02-D7 CA02-D6 CA02-D5 CA02-D4 CA02-D3 CA02-D2 CA02-D1 CA02-D0 J32-C ICB 22615 (+) X tachometer (-) X tachometer (+) Y tachometer (-) Y tachometer (+) R tachometer (-) R tachometer (+) Z tachometer (-) Z tachometer 1 2 3 4 5 6 7 8 9 10 11 12
J15-D daughter board -12 -12 -12 -12 -12 -12 -12 12 12 12 12 12 J16-D daughter board
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
CA02_res-asyn! CA02_ind0 CA02_ind1 CA02_ind2 -5 -5 -5 -5 -5 J32-D ICB 22615 gnd gnd gnd gnd gnd gnd vcc1 (5v j15) vcc1 vcc1 vcc1 vcc1 vcc1 J33-D ICB 22615 gnd gnd gnd gnd gnd gnd vdd1 (12v j19 bus can) vdd1 vdd1 vdd1 vdd1 vdd1
1 2 3 4 5 6 7 8 9 10 11 12
12V laser shutter on J33-A ICB 22615 +X keyboard -X keyboard +Y keyboard -Y keyboard keyboard shift keyboard val keyboard quit left/right keyboard blade switch up blade switch down sharpener switch up sharpen. switch down
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
J33-B ICB 22615 drill switch 1 up drill switch 1 down drill switch 2 up drill switch 2 down inhibit coda input add head switch add plate 1 input add plate 2 input inkjet down switch inkjet rotation switch inkjet up 1 input inkjet up 1 input
1 2 3 4 5 6 7 8 9 10 11 12
J33-C ICB 22615 inkjet down 1 input inkjet down 1 input power presence compressed air presence irq switch vacuum default input
can_low can_high
1 2 3 4 5 6 7 8 9 10 11 12
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1 2 3 4 5 6 7 8 9 10 11 12
J34-A ICB 22615 ev blade plunge ev press. foot plunge ev sharpener plunge ev drill 1 plunge ev drill 1 rotation ev drill 2 plunge ev drill 2 plunge viewer 2/pen control viewer control ev inkjet rotation ev inkjet plunge ev flip flop J35-A daughter board dcd channel 1 rxd channel 1 txd channel 1 dtr channel 1 dsr channel 1 rts channel 1 cts channel 1 ri channel 1 dcd channel 2 rxd channel 2 txd channel 2 dtr channel 2 J36-A ICB 22615 ev blade plunge ev press. foot plunge ev sharpener plunge ev drill 1 plunge ev drill 1 rotation ev drill 2 plunge ev drill 2 rotation viewer 2/pen control viewer control ev ink jet rotation ev ink jet plunge ev flip flop J37-A ICB 22615 led laser 0 input led laser 1 input led laser 2 input led laser 3 input led laser alert input led laser shut. input led laser shut. output led laser drive A output led laser drive B output led laser AIM led clear fault laser led rf enc laser
1 2 3 4 5 6 7 8 9 10 11 12
J34-B ICB 22615 (+) A cod X (-) A cod X (+) B cod X (-) B cod X (+) A cod Y (-) A cod Y (+) B cod Y (-) B cod Y
1 2 3 4 5 6 7 8 9 10 11 12
J34-C ICB 22615 (+) A cod R (-) A cod R (+) B cod R (-) B cod R (+) TOP0 cod R (-) TOP0 cod R (+) A cod Z (-) A cod Z (+) B cod Z (-) B cod Z (+) TOP0 cod Z (-) TOP0 cod Z J35-C daughter board txd channel 4 dtr channel 4 rts channel 4 cts channel 4
1 2 3 4 5 6 7 8 9 10 11 12
J34-D ICB 22615 gnd gnd gnd gnd gnd gnd vbb1 (-12 j15, j21) vbb1 (-12 j15, j21) vdd3 (-12 j15, j21) vdd3 vdd2 (12 j200) vdd2 J35-D daughter board gnd gnd gnd gnd gnd gnd vcc3 (5v j17, j18, j26) vcc3 vcc3 vcc2 (5v j9, j16, j27) vcc2 vcc2 J36-D ICB 22615 gnd gnd gnd gnd gnd gnd vdd4 (+12 j1, j22, j31) vdd4 vdd4 vcc4 (5v j23) vcc4 vcc4 J37-D ICB 22615 gnd gnd gnd gnd gnd gnd gnd gnd gnd gnd vee1 (-5v j15) vee1
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
J35-B daughter board rts channel 2 cts channel 2 dcd channel 3 rxd channel 3 txd channel 3 dtr channel 3 dsr channel 3 rts channel 3 cts channel 3 tri channel 3 dcd channel 4 rxd channel 4 J36-B ICB 22615 auto/manual coda rel. led vacuum gv/pv relay led time meter led + sharpener relay led sharpener relay led plate 1 sup. ctrl led. plate 2 sup. ctrl led. led quick ink jet output led quick ink jet output 2 led mst vp control led forward sup. load led reverse sup. load J37-B ICB 22615 led laser power output led laser indicator led 5v ok led irq keyboard key irq led irq power + air led irq bus scan led disjv
1 2 3 4 5 6 7 8 9 10 11 12
(+)A cod sup. load (-)A cod sup. load (+)B cod sup. load (-)B cod sup. load J36-C ICB 22615 led disj X led disj Y led disj R led disj Z
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
led forward conveyor led reverse conveyor J37-C ICB 22615 rw display DB0 DB2 DB4 DB6 A0 display CS display DB1 DB3 DB5 DB7 led DirqB
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9 10 11 12
led power presence (cdp) led compressed air ON led DirqA
10 11 12
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1 2 3 4 5 6 7 8 9 10 11 12
J38-A ICB 22615 conveyor instruction +/-20mA reverse relay rest contact conveyor reverse relay work contact conveyor forward relay work contact conveyor reverse relay common conveyor forward relay common conveyor forward relay rest contact conveyor (+)A motor C (-)A motor C (+)B motor C (-)B motor C J38-C ICB 22615 vp control instruction +/- 20mA vp control relay rest contact mst 2 vp control relay work contact mst 2 vp control relay work contact mst 1 vp control relay common mst 2 vp control relay common mst 1 vp control relay rest contact mst 1
J38-B ICB 22615 1 sup. supply instruction +/-20mA 2 reverse relay rest contact sup. load 3 reverse relay work contact sup. load 4 forward relay work contact sup. load 5 reverse relay common sup. load 6 forward relay common sup. load 7 forward relay rest contact sup. load 8 9 led reset 10 led halt 11 bp reset 12 bp abort J38-D ICB 22615 gnd gnd gnd gnd gnd gnd vcc (+5v leds and miscellaneous) vcc vcc vcc vcc vcc J39-B ICB 22615 laser 0 input laser 1 input laser 2 input laser 3 input laser alert input laser shutter input laser shutter output output laser drive A output laser drive B output laser aim output laser clear fault output laser rf enc J39-D ICB 22615 gnd gnd gnd gnd gnd gnd vcc (5v leds and miscellaneous) vcc vcc vcc vcc vcc
1 2 3 4 5 6 7 8 9 10 11 12
vacuum can input +/- 10V J39-A ICB 22615 48v pc2 info 5v ok 1 info 5v ok 2 auto/manual coda output gv/pv vacuum time meter sharpening output + sharpener output output 1 high output 1 low output 2 high output 2 low J39-C ICB 22615 laser power output out rfd drive (pwm laser) inkjet open 1 quick collector output inkjet open 2 quick collector output
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
led input IN6 laser led input IN7 laser
input IN6 laser input IN7 laser
1 2 3 4 5 6 7 8 9 10 11 12
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A2.9
2.9
Diagrams of the 22613 board (740513)
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A2.10
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A2.11
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A2.12
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A2.13
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A2.19
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A2.24
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A2.26
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A2.33
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A2.40
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A2.42
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A2.45
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A2.47
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A2.48
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A2.49
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A2.51
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A2.52
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A3.1
2.10
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A3.2
2.11
J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J J 1 2 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 31 32 33 34 35 36 37

TYPE 9 PTS STRAIGHT FEMALE SUBD DE9SD 8 PTS STRAIGHT MALE SUBD POWER DB8W8PD 5 PTS STAIGHT MALE SUBD POWER DB5W5PD 9 PTS STRAIGHT FEMALE SUBD DE9SD 9 PTS STRAIGHT FEMALE SUBD DE9SD 9 PTS STRAIGHT FEMALE SUBD DE9SD 9 PTS STRAIGHT FEMALE SUBD DE9SD 9 PTS STRAIGHT FEMALE SUBD DE9SD 3 PTS MALE ANGLE SUBD POWER DSUB3W3PD 3 PTS STRAIGHT FEMALE SUBD POWER DSUB3W3SD 7 PTS STRAIGHT FEMALE SUBD POWER DB7W2SD DIN41612 96PTS FEM ANGLE TYPE R HART 09731967801 DIN 41612 48 PTS FEM ANGLE TYPE R HARTING 09 28 148 7801 9 PTS STRAIGHT FEMALE SUBD DE9SD 9 PTS STRAIGHT FEMALE SUBD DE9SD 9 PTS STRAIGHT FEMALE SUBD DE9SD 9 PTS STRAIGHT FEMALE SUBD DE9SD 9 PTS STRAIGHT FEMALE SUBD DE9SD 9 PTS STRAIGHT FEMALE SUBD DE9SD 9 PTS STRAIGHT FEMALE SUBD DE9SD 9 PTS STRAIGHT FEMALE SUBD DE9SD 15 PTS STRAIGHT FEMALE SUBD DA15SD 9 PTS STRAIGHT FEMALE SUBD DE9SD 9 PTS STRAIGHT FEMALE SUBD DE9SD 9 PTS STRAIGHT FEMALE SUBD DE9SD 9 PTS STRAIGHT FEMALE SUBD DE9SD 15 PTS STRAIGHT FEMALE SUBD DA15SD 48 PTS MALE ANGLE MIPAC STEP 2mm 48 PTS MALE ANGLE MIPAC STEP 2mm 48 PTS MALE ANGLE MIPAC STEP 2mm 48 PTS MALE ANGLE MIPAC STEP 2mm 48 PTS MALE ANGLE MIPAC STEP 2mm 48 PTS MALE ANGLE MIPAC STEP 2mm FUNCTION INPUTS FROM THE RELAY PLATE OUTPUTS TO THE RELAY PLATE SUPPLEMENTARY RELAY CONTROL OUTPUTS SERIAL CHANNEL 1 EIA PC TYPE SERIAL CHANNEL 2 EIA PC TYPE SERIAL CHANNEL 3 EIA PC TYPE SERIAL CHANNEL 4 EIA PC TYPE X ENCODER BRUSHLESS BOARD SUPPLY BRUSHLESS MOTOR OUTPUT Z MOTOR OUTPUT BRUSHLESS BOARD SUPPLY MOTOR LINK BRUSHLESS BOARD SIGNAL LINK SUPPLY OUTPUT OPTION Y ENCODER ROTATION ENCODER Z ENCODER CAN BUS OUTPUT INSTRUCTION TO VP CONTROL VACUUM CAN INPUT INJET INPUT OUTPUTS DISPLAY OUTPUT INSTRUCTION OUTPUT TO CONVEYOR CONVEYOR ENCODER SUPPLEMENTARY LOAD INSTRUCTION SUPPLEMENTARY LOAD ENCODER FIXED KEYBOARD INPUT MICRO BOARD LINK MICRO BOARD LINK MICRO BOARD LINK MICRO BOARD LINK MICRO BOARD LINK MICRO BOARD LINK LIEU EXTERNE EXTERNE EXTERNE EXTERNE EXTERNE EXTERNE EXTERNE EXTERNE EXTERNE EXTERNE EXTERNE INTERNE INTERNE EXTERNE EXTERNE EXTERNE EXTERNE EXTERNE EXTERNE EXTERNE EXTERNE EXTERNE EXTERNE EXTERNE EXTERNE EXTERNE EXTERNE INTERNE INTERNE INTERNE INTERNE INTERNE INTERNE N 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
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A3.3
J J J J J J J J J
38 39 200 300 301 302 303 311 312
48 PTS MALE ANGLE MIPAC STEP 2mm 48 PTS MALE ANGLE MIPAC STEP 2mm 50 PTS STRAIGHT FEMALE SUBD DB50SD 9 PTS MALE ANGLE SUBD DE9PD 9 PTS MALE ANGLE SUBD DE9PD 9 PTS MALE ANGLE SUBD DE9PD 9 PTS MALE ANGLE SUBD DE9PD 37 PTS STRAIGHT FEMALE SUBD DB37SD 9 PTS STRAIGHT FEMALE SUBD DE9SD
MICRO BOARD LINK MICRO BOARD LINK CUTTING HEAD INPUT OUTPUT CONNECTION X TACHOMETER Y TACHOMETER ROTATION TACHOMETER Z TACHOMETER COHERENT LASER INTERFACE LASER LIGHT AND SHUTTER SAFETY
INTERNAL INTERNAL EXTERNAL EXTERNAL EXTERNAL EXTERNAL EXTERNAL EXTERNAL EXTERNAL
34 35 36 37 38 39 40 41 42
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A3.4 2.12
1 2 3 4 5 6 7 8 9

1 2 3 4 5 6 7 8 J2 Output to relay 48v pc2 info 5v ok 1 info 5v ok 2 auto/manual coda gv/pv vacuum time meter + sharpener output - sharpener output 1 2 3 4 5 J3 Supp. relay control output 1 high output 1 low output 2 high output 2 low 1 2 3 4 5 6 7 8 9 J7 EIA serial channel 3 DCD channel 3 RXD channel 3 TXD channel 3 DTR channel 3 gnd DSR channel 3 RTS channel 3 CTS channel 3 RI channel 3 J8 EIA serial channel 4 1 2 3 4 5 6 7 8 9 DCD channel 4 RXD channel 4 TXD channel 4 DTR channel 4 gnd RTS channel 4 CTS channel 4 1 2 3 4 5 6 7 8 9 J5 ELA serial channel 1 DCD channel 1 RXD channel 1 TXD channel 1 DTR channel 1 gnd DSR channel 1 RTS channel 1 CTS channel 1 RI channel 1 J9 X encoder (+)A cod X (-)A cod X vcc2 (+)B cod X (-)B cod X gnd gnd
J1 Relay input power presence compressed air presence inhibit coda vacuum defect sup. input plate 1 sup. input plate 2 vdd4 (+12v) vdd4 (+12v) gnd J6 serial channel 2 EIA
1 2 3 4 5 6 7 8 9
DCD channel 2 RXD channel 2 TXD channel 2 DTR channel 2 gnd RTS channel 2 CTS channel 2
1 2 3 4 5 6 7 8 9
1 2 3
J10 brushless supply / Z 0v power supply 1 (brushless) supply 2 (Z motor)
J11 brushless outputs 1 W phase 2 V phase 3 U phase
A1 A2 1 2 3 4 5
J12 DC motor Z axis (+) Z motor induit (-) Z motor induit (+) Z motor induit (-) Z motor induit
1 2 3 4 5 6 7 8 9
J15 supply option vcc1 (+5v) gnd vdd3 (+12v) vbb1 (-12v) vee1 (-5v) vcc1 (+5v) gnd
J14-A brushless signals 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
J14-B daughter board 1 2 3 4 5 enable (active at +12) 6 brushless reset 7 brushless instruction 8 9 10 11 12 13 14 15 16 disj Z (fis) lem Z gnd led bru led I2T led 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
(-)Z tachometer (+)Z tachometer current return speed return brushless disjunction (-)TZ4 (-)TZ3 (-)TZ2 (-)TZ1 gnd led cc led 2 led 0
J14-C daughter board gnd gnd gnd gnd gnd gnd gnd gnd gnd gnd gnd gnd gnd gnd gnd gnd
1 2 3 4 5 6 7 8 9
J16 Y encoder (+)A cod Y (-)A cod Y vcc2 (+)B cod Y (-)B cod Y gnd gnd
1 2 3 4 5 6 7 8 9
J17 R encoder (+)A cod R (-)A cod R vcc3 (+)B cod R (-)B cod R gnd gnd (+) top 0 cod R (-) top 0 cod R
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A3.5
1 2 3 4 5 6 7 8 9
J18 Z encoder (+)A cod Z (-)A cod Z vcc3 (+)B cod Z (-)B cod Z gnd gnd (+) top 0 cod Z (-) top 0 cod Z J23 display output gnd vlc display contrast rw display DB0 DB2 DB4 DB6 vcc4 (+5v) A0 display CS display DB1 DB3 DB5 DB7
J19 can bus 1 2 3 4 5 6 7 8 9 can_low gnd (can) gnd (can shield) gnd can_high vdd1 (+12v) J25 conveyor encoder (+)A cod C (-)A cod C vcc3 (+)B cod C (-)B cod C gnd gnd
J20 cons. -> vp ctrl 1 2 control vp instruction 3 relay rest mst2 vp ctrl 4 work relay. mst2 vp ctrl 5 work relay. mst1 vp ctrl 6 gnd 7 common relay mst2 vp ctrl 8 common relay mst1 vp ctrl 9 rest relay mst1 vp ctrl J24 ins. -> conveyor 1 2 3 4 5 6 7 8 9 conveyor instruction rest relay mst2 conveyor work relay mst2 conveyor work relay mst1 conveyor gnd common rly mst2 conveyor common rly mst1 conveyor rest relay mst1 conveyor J26 ins. -> supp load 1 2 3 supp load instruction relay rest rev. supp load 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9
J21 in can depression vdd3 (+12v) vbb1 (-12v) gnd vacuum can input
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
1 2 3 4 5 6 7 8 9
J22 inkjet out inkjet input 1 up inkjet input 2 up quick out co. 1 inkjet quick out co. 2 inkjet vdd4 (+12v) inkjet input down 1 inkjet input down 2 gnd gnd J31 fixed keyboard input +X keyboard input -X keyboard input +Y keyboard input -Y keyboard input shift keyboard input val keyboard input quit keyboard input vdd4 (+12v) infra-red 1 infra-red 1 infra-red 1 left/right keyboard input gnd J32-D micro dsp board gnd gnd gnd gnd gnd gnd vcc1 5v J1 vcc1 vcc1 vcc1 vcc1 vcc1
J27 supp load encoder 1 supp load encod A (+) 2 supp load encod A(-) 3 vcc2 4 supp load encod B (+) 5 supp load encod B (-)B 6 gnd 7 gnd 8 9
4 work rel. rev. supp load 5 work rel. fwd. supp load 6 gnd 7 common rel rev. supp load 8 common rel fwd. supp load 9 relay rest fwd. supp load
1 2 3 4 5 6 7 8 9 10 11 12
J32-A micro dsp board led 1 led I2T led brushless led 0 led 2 led cc enable (active to +12v) disj. brushless
laser +12v indicator open shutter
1 2 3 4 5 6 7 8 current return 9 speed return 10 brushless instruction 11 brushless reset 12
J32-B micro dsp board (-)tz1 (-)tz2 (-)tz3 (-)tz4 lem Z disj. Z (fis)
1 2 3 4 5 6 7 8 9 10 11 12
J32-C micro dsp board (+) X tachometer (-) X tachometer (+) Y tachometer (-) Y tachometer (+) R tachometer (-) R tachometer (+) Z tachometer (-) Z tachometer
1 2 3 4 5 6 7 8 9 10 11 12
A3.6
1 2 3 4 5 6 7 8 9 10 11 12
J33-A dsp micro board +X keyboard key -X keyboard key +Y keyboard key -Y keyboard key shift keyboard key val keyboard key quit keyboard key left/right keyboard blade high switch blade low switch sharpener high switch sharpener low switch J34-A dsp micro board ev blade down ev presser foot down ev sharpener down ev drill 1 down ev drill 1 rotation ev drill 2 down ev drill 2 rotation viewer 2 / pen control viewer control ev inkjet rotation ev inkjet down ev flip flop J35-A dsp micro board DCD channel 1 RXD channel 1 TXD channel 1 DTR channel 1 DSR channel 1 RTS channel 1 CTS channel 1 RI channel 1 DCD channel 2 RXD channel 2 TXD channel 2 DTR channel 2 J36-A dsp micro board led ev blade down led ev presser foot down led ev sharpener down led ev drill 1 down led ev drill 1 rotation led ev drill 2 down led ev drill 2 rotation led viewer 2 / pen control led viewer control led ev inkjet rotation led ev inkjet down led flip flop control
1 2 3 4 5 6 7 8 current return 9 speed return 10 brushless instruction 11 brushless reset 12 J34-B dsp micro board (+)A cod X (-)A cod X (+)B cod X (-)B cod X (+)A cod Y (-)A cod Y (+)B cod Y (-)B cod Y
J33-B dsp micro board drill 1 high switch drill 1 low switch drill 2 high switch drill 2 low switch inhibit coda sup head switch
1 2 3 4 5 6 7 8 9 10 11 12
J33-C dsp micro board inkjet low input 1 inkjet low input 2 cdp power presence compressed air presence irq switch vacuum defect
low can high can J34-C dsp micro board (+)A cod R (-)A cod R (+)B cod R (-)B cod R (+)Top0 cod R (-)Top0 cod R (+)A cod Z (-)A cod Z (+)B cod Z (-)B cod Z (+)Top0 cod Z (-)Top0 cod Z J35-C dsp micro board TXD channel 4 DTR channel 4 DSR channel 4 RTS channel 4 CTS channel 4
1 2 3 4 5 6 7 8 9 10 11 12
J33-D dsp micro board gnd gnd gnd gnd gnd gnd vdd1 12 v J19 (bus can) vdd1 vdd1 vdd1 vdd1 vdd1 J34-D dsp micro board gnd gnd gnd gnd gnd gnd vbb1 (-12v j15 & j21) vbb1 vdd3 (+12v j15 & j21) vdd3 vdd2 (+12v J200) vdd2 J35-D dsp micro board gnd gnd gnd gnd gnd gnd vcc3 (5v J17, J18, J26) vcc3 vcc3 vcc2 (5v J9, J16, J27) vcc2 vcc2 J36-D dsp micro board gnd gnd gnd gnd gnd gnd vdd4 (+12v J1, J22, J31) vdd4 vdd4 vcc4 (+5v J23) vcc4 vcc4
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
J35-B dsp micro board RTS channel 2 CTS channel 2 DCD channel 3 RXD channel 3 TXD channel 3 DTR channel 3 DSR channel 3 RTS channel 3 CTS channel 3 RI channel 3 DCD channel 4 RXD channel 4
1 2 3 4 5 6 7 8 9 10 11 12
(+)A cod sup load (-)A cod sup load (+)B cod sup load (-)B cod sup load J36-C dsp micro board led disj X led disj Y led disj R led disj Z
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
J36-B dsp micro board led rel. auto/man coda 1 led rel. gv/pv vac 2 led time meter 3 led + sharpener relay 4 led sharpener relay 5 led sup plate 1 control 6 led sup plate 2 control 7 led quick out ink jet 1 8 led quick out ink jet 2 9 led mst vp control 10 led forward sup load 11 led reverse sup load 12
led forward conveyor led reverse conveyor
1 2 3 4 5 6 7 8 9 10 11 12
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A3.7
1 2 3 4 5 6 7 8 9 10 11 12
J37-A dsp micro board rw display DB0 DB2 DB4 DB6 A0 display CS display DB1 DB3 DB5 DB7 led dirqB J38-A dsp micro board conveyor instruction rest rel. rev. conveyor work rel. rev. conveyor work rel. fwd. conveyor com. rel. rev. v com. rel. fwd. conveyor rest rel. fwd. conveyor (+)A mot C (-)A mot C (+)B mot C (-)B mot C J39-A dsp micro board 48 v pc2 info 5v ok1
1 2 3 4 5 6 7 8 9 10 11 12
J37-B dsp micro board gnd gnd gnd gnd gnd gnd gnd gnd gnd gnd vee1 (-5v j15) vee1 J38-B dsp micro board supp load instruction. rep. rel. rev supp load wrk rel rev supp load wrk rel fwd supp load com rel rev supp load
1 2 3 4 5 6 7 8 9 10 11 12
J37-C dsp micro board rw display DB0 DB2 DB4 DB6 A0 display CS display DB1 DB3 DB5 DB7 led dirqB J38-C dsp micro board control vp instruction rest rel. mst2 vp control work rel. mst2 vp control work rel. mst1 vp control common rel. mst2 vp control common rel. mst1 vp control rest rel. mst1 vp control
1 2 3 4 5 6 7 8 9 10 11 12
J37-D dsp micro board gnd gnd gnd gnd gnd gnd gnd gnd gnd gnd vee1 (-5v J15) vee1 J38-D dsp micro board gnd gnd gnd gnd gnd gnd vcc (+5v leds and misc) vcc vcc vcc vcc vcc J39-D dsp micro board gnd gnd gnd gnd gnd gnd vcc (+5v leds et divers) vcc vcc vcc vcc vcc J303 Z tachometer (+) Z tachometer (-) Z tachometer gnd
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
6 com rel fwd supp load 7 rep rel fwd supp load 8 9 reset led 10 halt led 11 reset bp 12 abort bp J39-B dsp micro board laser 0 input laser 1 input
vacuum can input J39-C dsp micro board laser power output laser rfd drive (pwm) output quick out CO1 inkjet quick out CO2 inkjet
1 2
1 2
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7 8 9 10 11 12
3 info 5v ok2 4 auto/manual coda output 5 vacuum gv/pv output 6 time meter output 7 + sharpener output 8 - sharpener output 9 output 1 high 10 output 1 low 11 output 2 high 12 output 2 low J300 X tachometer (+)X tachometer (-)X tachometer gnd
3 laser 2 input 4 laser 3 input 5 laser alert input 6 laser shutter input 7 laser shutter output 8 laser drive A output 9 laser drive B output 10 laser AIM output 11 laser clear fault output 12 laser rf enc output J301 Y tachometer (+)Y tachometer (-)Y tachometer gnd
led laser IN6 input led laser IN7 input
laser IN6 input laser IN7 input J302 rotation tachometer (+)R tachometer (-)R tachometer gnd
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9
A3.8
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
J200 X tach vdd2 (+12v) vdd2 (+12v) irq input switch blade high input switch blade low input switch sharpener high switch sharpener low switch drill 1 high switch drill 1 low switch drill 2 high switch drill 2 low switch + X keyboard key - X keyboard key + Y keyboard key - Y keyboard key quit keyboard key val keyboard key shift keyboard key ev blade down ev pressure foot down ev sharpener down ev drill 1 down ev drill 1 rotation ev drill 2 down ev drill 2 rotation viewer 2/pen ctrl output viewer control output (+)sin resolver (-)sin resolver (+)cos resolver (-)cos resolver (+)ref resolver (-)ref resolver gnd gnd gnd gnd inkjet down switch inkjet rotation switch supp head switch ev inkjet rotation ev inkjet down ev flip flop infra-red 1 infra-red 2 infra-red 3 vdd2 (+12v) vdd2 (+12v) gnd gnd
1 2 3 4 5 6 7 8 gnd 9 laser shutter output 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 gnd output laser drive A gnd output laser drive B gnd laser AIM output gnd laser clear fault outpt gnd laser rf enc output laser 2 input gnd laser IN6 input laser IN7 input laser 1 input gnd laser 0 input gnd analog instruction gnd
J311 X tach gnd laser 3 input gnd laser shutter input gnd laser alert input
1 2 3 open shutter/shutter info 4 5 cover switch (serial depart) 6 gnd 7 8 9 cover switch (serial return)
J312 X tach laser indicator (+12v)
strap with pin 33 strap with pin 32 gnd output rfd drive pwm gnd laser power output
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A3.9
2.13
State of the leds on the 22615 board (740515) (standard functioning)
D : n diode - C. : R -> red, V -> green, J -> yellow FCT : function - Origin : signal origin board D 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Designation LED 0 ( VIBRATION BOARD 22597 ) LED 1 (VIBRATION BOARD 22597 ) LED 2 (VIBRATION BOARD 22597 ) LED DISJV (INCL. BRUSHLESS DISJ. AND ENABLE) LED DISJX ( INCL. FIS, DJC, DJL AND LED MST ) LED DISJY ( INCL. FIS, DJC, DJL AND LED MST ) LED CONVEYOR REVERSE LED SUP LOAD REVERSE LED LASER 7 INPUT LED LASER ALERT INPUT LED LASER 2 INPUT LED LASER 0 INPUT LED LASER CLEAR FAULT OUTPUT LED LASER B DRIVE OUTPUT LED LASER SHUTTER OUTPUT LED LASER POWER OUTPUT LED VCC 1 LED VCC 2 LED VCC 3 LED VCC 4 LED VEE 1 LED 5V OK C. R R R R R R V V V V V V V V V V V V V V V V IN IN IN IN OUT OUT OUT OUT Fct.
Origin
Comments
22615 ON after tripping (the combination of leds 1, 2, 3 indicates the trip type). 22615 ON after tripping (the combination of leds 1, 2, 3 indicates the trip type). 22615 ON after tripping (the combination of leds 1, 2, 3 indicates the trip type). 22613 OFF if MST active. ON if MST off OR if tripped 22613 OFF if MST active. ON if MST off OR if tripped 22613 OFF if MST active. ON if MST off OR if tripped 22613 ON during a conveyor reverse 22613 unused at present 22613 22613 OFF if default on the laser 22613 DC10 rofin -> High voltage ON / Coherent -> laser status Bit 22613 DC10 Rofin -> State contact shutter close (relay contact) / Coherent -> Laser status Bit 22613 DC10 Rofin -> Light up viewer / Coherent -> "laser error" erase impulsion 22613 DC10 Rofin -> Engage high voltage / Coherent -> output B "request laser status page" 22613 DC10 Rofin -> Engage shutter / Coherent -> Shutter control 22613 DC10 Rofin -> Selection of the laser emission program / Coherent -> high voltage control 22615 Led OFF if short circuit on VCC1. Switches back on as soon as the resolved. 22615 Led OFF if short circuit on VCC2. Switches back on as soon as the resolved.. 22615 Led OFF if short circuit on VCC3. Switches back on as soon as the resolved. 22615 Led OFF if short circuit on VCC4. Switches back on as soon as the resolved. 22615 Led OFF if short circuit on VEE1. Switches back on as soon as the resolved. 22613 ON if supply "power fail" not released AND if the thermo contact resistance is ON short circuit is short circuit is short circuit is short circuit is short circuit is of the braking
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A3.10
23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
LED POWER PRESENCE INPUT (CDP) LED IRQ POWER + AIR LED LIMIT STOP IRQ INPUT LED IRQ KEYBOARD KEY IRQ LED DIRQB LED +X KEYBOARD KEY INPUT LED -X KEYBOARD KEY INPUT LED +Y KEYBOARD KEY INPUT LED -Y KEYBOARD KEY INPUT LED SHIFT KEYBOARD KEY INPUT LED VAL KEYBOARD KEY INPUT LED QUIT KEYBOARD KEY INPUT LED LEFT / RIGHT KEYBOARD KEY INPUT LED BLADE HIGH SWITCH INPUT LED BLADE LOW SWITCH INPUT LED SHARPENER HIGH SWITCH INPUT LED SHARPENER LOW SWITCH INPUT LED EV INKJET DOWN LED VIEWER CONTROL LED EV DRILL 2 ROTATION LED EV DRILL 1 ROTATION LED EV SHARPENER PLUNGE LED EV BLADE PLUNGE LED INKJET 1 QUICK OUTPUT LED PLATE 1 SUP CONTROL LED VACUUM GV/PV RELAY LED SHARPENING RELAY LED CC ( VIBRATION BOARD 22597 ) LED BRU (VIBRATION BOARD 22597 ) LED I2T (VIBRATION BOARD 22597 ) LED DISJR ( INCLU FIS, DJC, DJL AND LED MST )
R J J J J V V V V V V V V V V V V V V V V V V V V V V V V J R IN IN IN IN IN IN IN IN IN IN IN IN OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT
22613 ON if power default (no power). 22613 ON if power default or no compressed air. 22615 ON if limit stop detection. 22613 ON if the strike on a keyboard key is detected. 22613 ON if a supply default is detected (power fail active) or if motor trips 22615 ON if the +X on the keyboard is struck. 22615 ON if the -X on the keyboard is struck. 22615 ON if the +Y on the keyboard is struck. 22615 ON if the -Y on the keyboard is struck. 22615 ON if the SHIFT on the keyboard is struck. 22615 ON if the VAL on the keyboard is struck. 22615 ON if the QUIT on the keyboard is struck. 22615 ON if the LEFT/RIGHT on the keyboard is struck. 22615 ON when the blade is detected in high position 22615 ON when the blade is detected in low position. 22615 ON when the sharpener is detected in high position 22615 ON when the sharpener is detected in low position 22613 ON during the control of the "inkjet" down electrovalve . 22613 ON during the viewer control. 22613 ON during the control of the "drill 2 rotation" electrovalve 22613 ON during the control of the "drill 1 rotation" electrovalve 22613 ON during the control of the sharpener plunge electrovalve 22613 ON during the control of the "blade plunge" electrovalve 22613 ON during the "inkjet" quick output control 22613 ON if the supplementary control of plate 1 is activated (not used). 22613 ON when the vacuum GP/PV control relay is activated 22613 ON during the sharpener relay control. 22615 ON if the motor control is config "DC motor". 22615 ON if the motor control is config "brushless motor". 22615 ON briefly if the nom current is exceeded (ex: accelerated). Permanent light -> default. 22613 OFF if MST active. ON if MST off OR if tripped.
504050
A3.11
54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84
LED DISJZ ( INCLU FIS, DJC, DJL AND LED MST ) LED CONVEYOR FORWARD LED SUP LOAD FORWARD LED MST VP CONTROL LED LASER 6 INPUT LED LASER SHUTTER INPUT LED LASER 3 INPUT LED LASER 1 INPUT LED LASER ENC RF OUTPUT LED LASER SUPPLY OUTPUT LED LASER DRIVE A OUTPUT LED LASER LIGHT LED VDD 1 LED VDD 2 LED VDD 3 LED VDD 4 LED VBB 1 LED HALT LED RESET LED COMPRESSED AIR PRESENCE INPUT LED VACUUM DEFAULT IRQ INPUT LED IRQ BUS CAN LED DIRQA LED DRILL 1 HIGH SWITCH INPUT LED DRILL 1 LOW SWITCH INPUT LED DRILL 2 HIGH SWITCH INPUT LED DRILL 2 LOW SWITCH INPUT LED CODA INHIBIT INPUT LED HEAD SWITCH SUPPLEMENTARY INPUT LED PLATE 1 SUPPLEMENTARY INPUT LED PLATE 2 SUPPLEMENTARY INPUT
R V V V V V V V V V V V V V V V V R J R J J J V V V V V V V V IN IN IN IN IN IN IN IN IN IN IN IN OUT OUT OUT OUT
22613 OFF if MST active. ON if MST off OU if tripped. 22613 ON during a conveyor advance. 22613 ON if supply advance (supplementary input not used). 22613 ON when switching on "VP Control". 22613 22613 Re-copy the shutter position 22613 DC10 Rofin -> Low voltage ON / Coherent -> Laser status bit 22613 DC10 Rofin -> Shutter opening contact state (rel. contact) / Coherent -> Laser status bit 22613 RF emission authorization (laser beam emission) 22613 DC10 Rofin -> High voltage release pulse / Coherent -> Viewer lights up 22613 DC10 Rofin -> Shutter control pulse / Coherent -> Output A request status page 22613 Presence of the laser beam of the cutting table (laser beam ON and shutter open). 22615 Led OFF if short circuit on VDD1. Lights up as soon as the short circuit is resolved. 22615 Led OFF if short circuit on VDD2. Lights up as soon as the short circuit is resolved. 22615 Led OFF if short circuit on VDD3. Lights up as soon as the short circuit is resolved. 22615 Led OFF if short circuit on VDD4. Lights up as soon as the short circuit is resolved. 22615 Led OFF if short circuit on VBB1. Lights up as soon as the short circuit is resolved. 22613 ON if the micro board is on HALT (functioning default). 22613 ON when the micro reset key is struck. 22613 ON if default (no compressed air). 22615 ON if vacuum default (no vacuum). 22613 Not used. 22613 ON if limit stop detection (idem led 25). 22615 ON if detection of drill 1 in high position. 22615 ON if detection of drill 1 in low position. 22615 ON if detection of drill 2 in high position. 22615 ON if detection of drill 2 in low position 22615 ON if CODA inhibit switch is detected. 22615 ON if supplementary head switch is detected (not used). 22615 ON if plate 1 supplementary switch is detected (not used). 22615 ON if plate 2 supplementary switch is detected (not used).
504050
A3.12
85 86 87 88 89 90 91 92 93 94 95 96 97 98 99
LED INKJET LOW SWITCH INPUT LED INKJET ROTATION SWITCH INPUT LED INKJET HIGH INPUT 1 LED INKJET HIGH INPUT 2 LED FLIP FLOP CONTROL LED EV INKJET ROTATION LED VIEWER 2 / PEN CONTROL LED EV DRILL 2 PLUNGE LED EV DRILL 1 PLUNGE LED EV PRESSER FOOT PLUNGE LED QUICK INKJET 2 OUTPUT LED PLATE 2 SUP CONTROL LED TIME METER LED AUTO/MANUAL CODA RELAY LED + SHARPENING RELAY
V V V V V V V V V V V V V V V
IN IN IN IN OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT
22615 ON if detection of the "inkjet" down switch 22615 ON if detection of the "inkjet" rotation switch ". 22615 ON if detection of "inkjet 1" in high position. 22615 ON if detection of "inkjet 2" in high position 22613 ON if flip flop control is activated. 22613 ON if the "inkjet" rotation electrovalve control is activated. 22613 ON if the control "viewer 2 / pen" is activated. 22613 ON if the drill 2 plunge control is activated. 22613 ON if the drill 1 plunge control is activated. 22613 ON if the presser foot plunge electrovalve control is activated. 22613 ON if the "inkjet 2" quick control is activated. 22613 ON if the supplementary control of plate 2 is activated (not used). 22613 ON as soon as the time meter starts (machine operating time). 22613 ON when the AUTO/MANUAL CODA is activated 22613 ON during the sharpening relay control .
504050
A3.13
2.14
504050
A3.14
504050
A3.15
504050
A3.16
504050
A3.17
504050
A3.18
504050
A4.1
2.15
504050
A4.2 2.16
504050
CutterBox V2 - 22631, 22635 and 22636 Boards
A5.1
2.17
Features
Motor drives 740531, 740535, 740536

740531A X axis 100A + brake 100A 100A 110A interface +/- 20mA 154V (option 190V) led green led green led green led yellow led yellow (braking) led green led red led red 740535A X axis 50A + brake 50A 50A 110A interface +/- 20mA 154V (option 190V) led green led green led green led yellow led yellow (braking) led green led red led red 740536A axes Y & rotation 50A 50A 50A 110A interface +/- 20mA non led green led green led green led yellow led green led red led red Machine VT2500 VT5000, VT7000
Reference board
I max (motor current) I trip (disj. "motor") I trip (disj. "bus") Speed control input Breaking (limit) Presence + 5V Presence + 12V Presence - 12V Presence + 120V (power) Braking MST motor Disj. motor (disj. locg) Disj. supply (+120v) Board 740531A, 740535A,740536A
Usable motor references BMR55C4-11, HD55C4-11, LX220BG HD70C4-16, LX320BK
2.18
Signals on the connectors of the 22631, 22635, 22636 board

J1 dsp2213 board link 14 DJC_mot_out 15 gnd 16 DJL_mot_out 17 gnd 18 DJL_bus_out 19 gnd 20 I_mot (info lem) 21 gnd 22 5V (vcc) 23 gnd 24 12V (vdd) 25 gnd 26 (-)12V (vbb) J2 R breaking Resistance
1 2 3 4 5 6 7 8 9 10 11 12 13
gnd T1-in gnd T2-in gnd T3-in gnd T4-in gnd mst-in gnd reset-in gnd
2.19
Signals on the connectors fixed to the CutterBox V2 box

J122 Y motor A1 (+) motor A2 (-) motor 1 (+) tachometer 2 (-) tachometer 3 4 5 J123 R motor (+) motor (-) motor (+) tachometer (-) tachometer wago connector X motor ground (+)130V 0V (+) motor (-) motor
1 2 3 4
J7 Y & R motor supply (+)130V (+)130V gnd gnd
A1 A2 1 2 3 4 5
1 2 3 4 5 6
504050
A5.2 2.20
Presentation of the 22631, 22635, 22636 boards
504050
A5.3
2.21
Presentation of the 22631, 22635, 22636 boards (740531, 740535, 740536)
504050
A5.4
504050
CutterBox V2 - Brushless motor 50A
A6.1
2.22
Brushless motor drive 50A (vibration)
The variator has : - a motor control card code 740497 - a power board 6 IGBT 25A 600V code 740542 - a temperature sensor board code 740548 The power board is connected by its connectors, the internal wiring to the module is done by connecting the supply to the control board. All the settings (currents and speed) are made using switches, no measuring devise is required to configure the variator. A visual motor stop setting is made with a potentiometer on the control board. The variator can commute currents up to 25 amps, which enables controlling the "vibration" motor of the VT2500 (BMR55C4-11, HD55C4-11, LX220BG) as well as those of the future VT5000/7000 (HD70C4-16, LX320BK). The current protection of the power stages is fixed (40A) and adapted to the IGBT capacity. A thermic protection of the power stage is ensured should it reach 78C (+ or - 1C) The braking of the blade vibration is ensured by the braking electronics which is general for all axes, and located on the rotation axis board. This variator can be configured to control a 4 pole brushless module with a resolver, or a DC motor with a tachometer. By changing the programmable circuit it can also respond to the 6 pole and 8 pole brushless motor requirements. A braking unit is integrated in the variator. It only becomes operational after a power resistance has been added to the box. A +12 VDC fan can be added should any thermic problems arise. The speed control is carried out by a 20ma inlet. An "encoder" outlet is available should any positioning be required. A "speed return" outlet supplies an analog signal of 5.8v for 8000 trs/mn. A "return current" outlet enables visualizing the current in the motor. (0.15v/amp) The state of the variator, as well as diagnostic trouble-shooting help are available on the front side in led type.
504050
A6.2
GENERAL CONFIGURATION :
S2 Loop and direction ON 1 Brushless gain 2 n.u. 3 Open loop 4 Anti-clockwise direction S3 1 X X X X X X X X X S4 1 2 3 X X X X X X X X X X X X 4 X DC Motor Brushless X X X X 2 3 4 Speed AC MOTOR trs/mn 2000 3000 4000 5000 6000 7000 7500 8000 current limit and AC/DC x I nominal 1 1.5 2 2.5 3 3.5 4 4.5 DC MOTOR trs/mn 1000 1500 2000 2500 3000 3500 3750 4000 S5 1 X X X X X X X X X X X X 2 X X X X X X 3 X X OFF Motor gain CC n.u. Closed loop Clockwise direction
( X = SWITCH "ON")
nominal current 4 X X X X X X X X X X X X I nominal 1A 2A 3A 4A 5A 6A 7A 8A 9A 10A 11A 12A 13A 14A 15A 16A
SPECIFIC CONFIGURATIONS:
( X = SWITCH "ON")
Depending on which machine the CutterBox is mounted, the configuration of the brushless motor control will be different. The table below indicates the configuration adapted to each type of machine.
motor VT2500 VT5000 Brushless DC I nominal (A) 5 14 I limit (A) 7,5 21 Speed for instruction 20mA or 10V (trs/mn) 7500 4000
Switches configuration depending on the machine type:
VT2500
S2 S3 S4 S5 S2
VT5000
S3 S4 S5
Off On
504050
A6.3
SIGNALISATION: Leds green: These leds indicate the operating mode of the variator, depending on the state of the S4 switch 4. - Piloting a brushless motor (AC Motor) - Piloting a DC motor (DC Motor) Leds yellow: These leds must only light up for a very short time. - Led "I2T" indicates that the nominal current fixed by S5 has been exceeded. This excess are normal during acceleration or deceleration phases of the motor. Leds red: 3 error leds (LO,L1,L2) enable diagnosing a problem when the variator trips. To re-initialize the variator after an error, just switch the supply off and on.
L0 X X X X C X X C X X X X X X C L1 L2 ERRORS 1 2 3 4 5 6 7 8 COMMENTS all switched off - no error short circuit detection on the power thermic overload (I2T) supply default -12v short circuit detection of the resolver supply variator over heated (>78C) supply default +12v general reset or supply default +5v detection of an overload on the power (>400v)
X = led lit up C = led flashing
504050
A6.4
DIAGNOSTIC HELP: A short circuit has been detected by the power stages. Disconnect the power ERROR 1 connector at the motor and test it with an the ohm-meter : - each phase in relation to the frame, then the phases together. - disconnect the power connector by the variator and test the beam. - open the variator and remove the 740542A power board. - test each phase in relation to the + and - of the connector. - Test the phases together. A thermic overload has been detected.. ERROR 2 - the motor rotor may be blocked. Check manually - one of the phases may not be supplied. Disconnect the power connector by the variator and check the continuity between phases. - The resolver might be disconnected or might not be receiving the supply correctly. Open the variator and check the REF, SIN, COS signals on the 740497A control board. - The sinusoids must be at a frequency of 5 kHz.
REF DETAILS
1>
REF (14 vcc)
2>
SIN (7 vcc)
2>
3>
COS (7 vcc)
- The programmed nominal current has been under estimated. Check that the S5 switch configuration corresponds to the nominal current. Check that the S5 switch configuration corresponds to the current on the motor plate ERROR 3 ERROR 6 A supply default -12v has been detected. A supply default +12v has been detected.
504050
A6.5
A supply default +5v has been detected. ERROR 7 - Open the CutterBox. - Check the supply voltage on the J7 connector. A short circuit on the resolver supply has been detected. ERROR 4 - Check that the connector of the resolver is connected correctly. - Check the beam resolver. An overheating of the variator has been detected ERROR 5 - The temperature of the power module radiator 78c. - Check the ventilation and that the filters are dirt free. - Check the IGBT are saturated correctly by controlling the gate voltage on the 740542A board. They must go to +13v minimum.
An over voltage of the supply (>400v) has been detected. ERROR 8 - Check the braking circuit on the rotation axis board inside the CutterBox
504050
A6.6
.
504050
A7.1
2.23
Diagram of the 22648 board (740548)
504050
A7.2
.
504050
A8.1
2.24
Diagram of the 22614 board (740514)
504050
A8.2
.
504050
CutterBox V2 - Spare parts list
A9.1
2.25
Reference of the spare parts

Designation Quantity DSP micro board 1 SIMM flash board 1 IGBT 50A driver board + brake 1 IGBT 50A driver board 2 IGBT 100A driver board + brake 1 26 pts Female/Female ribbon cableL=100mm 3 Cap 26 pts Female for DSP micro 1 Brushless motor control board 1 Brushless motor power module board 1 filter with support for fan 120 x 120 2 resistance PU 47 ohms 200W on frame 1 Supply 230W PC type 1 topographic mark Mother board MOD2 R Mot X Mot / Y Mot Mot. X X Mot / Y Mot / R Mot J4 (DSP micro board) blade vibration motor blade vibration motor R1 sup 1
Code 740513A 740514A 740535A 740536A 740531A 308002 308165 740497B 740542B 302390 307998 305630
The boards 740497B + 740542B must be mounted on the CutterBox V2 and they can be used for a 780121C brushless module.
On the other hand, the 740497A + 740542A boards cannot be mounted in the CutterBox V2.
504050
A9.2
.
CutterBox V2 - Spare parts list
504050
CutterBox V2 - Detailed view
A10.1
2.26
Detailed view of the CutterBox V2
504050
A10.2
.
CutterBox V2 - Detailed view
504050

Cutter Box V2

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Cutter Box V2

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LECTRA SYSTEMES

Electronic sub-assembly Cutter Box V2

Z.I. de Marticot - BP 34 33611 CESTAS Cedex - France (33) 05 57 97 80 00 Fax (33) 05 57 97 82 32

504050 AA Edition 1 January 1998

Edition n 1 January 1998

Purpose of the update First edition of the document

January 1998 - Edition 1

January 1998 - Edition 1

January 1998 - Edition 1

Technical data sheet

January 1998 - Edition 1

At the bottom : The control board

Power Modules (motor controls) Input/Output connections

Control board (micro-plotter)

For a more detailed diagram refer to the appendix.

January 1998 - Edition 1

General synopsis of the cuter electronic control systems

AC motor automatic control

January 1998 - Edition 1

The discharge occurs when the hatching transistor is locked :

January 1998 - Edition 1

Motor control timing diagram

Hatching dead bands

Timing diagram of motor response to a specific instruction level

January 1998 - Edition 1

"Brushless" synchronous motor control

January 1998 - Edition 1

Automatic control and regulation for DC motors

CAN CAN Counter

Current regulation Coder Speed regulation Automatic position control

January 1998 - Edition 1

Automatic control of the synchronous brushless motors

Synopsis of the brushless motor speed controller

Rotor LEMs Resolver

Coil switching Digital resolver converter

Rotor position (Sin and Cos)

From the consin and sine signals, a converter determines :

January 1998 - Edition 1

January 1998 - Edition 1

Synopsis of the CutterBox V2

mst Z PWM Z mst R

Board power supply

22636 J123 J122

22636 Board power supply

CAN Z CAN R CAN Y CAN X

Brushless board power supply

Laser lights & shutter security Coherent laser interface X tachometer

Y tachometer R tachometer Z tachometer

Xspeed DSP 56002

Z motor output Z encoder R encoder Y encoder X encoder

Counter - conveyor - sup. supply

J32, J33, J34, J35, J36, J37, J38, J39 connectors

mst power authorisation

Anti rebounds MC14490

Vector control station

January 1998 - Edition 1

Ram 4M0 (16M0)

CAN max 180

Bus 68040 (32 bits)

Encoder current tachometer

CAN max 180

Bus 56002 (24 bits)

January 1998 - Edition 1

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