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768B TRACTOR & 769B TRUCK 99F2413-UP, 79S1-UP, 35W1-UP

SENR7097-02 Contents for Service Manual SENR7086

Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Disassembly & Assembly Power Train Index Tab Specifications Systems Operation, Testing & Adjusting Testing & Adjusting

Title

Form No. SENR2300 SENR7087 SENR7733 SENR7097 SENR3130 SENR2870 REG01547 REG00570 SENR7462 SENR2871 REG01691 REG01098 REG01689

Rev.

08 02 06

5.4 Bore, Six Cylinder Vehicle Engine 5.4 Bore, Six Cylinder Vehicle Engine 768B & 769B Engine Power Train Power Train Torque Divider & Range Transmission (79S1-78, 99F24133521) Torque Divider & Range Transmission (79S79-Up, 99F3522Up) Power Train Steering System Steering System Air Dryer Air System & Brakes Air System & Brakes Suspension Cylinder Suspension Cylinder Hydraulic System Hydraulic System Vehicle Systems Tu-Flo Compressors 768 Tractors 769 Trucks

Dlr. Net 14.26 .30 .51 .30 2.98 .30 5.66 5.66 13.44 .30 5.66 8.65 2.98

IC
13.69 .29 .49 .29 2.86 .29 5.43 5.43 12.90 .29 5.43 8.30 2.86

04

01 01

Testing & Adjusting

REG01690

2.98

2.86

Disassembly & Assembly Systems Index Tab Specifications Systems Operation, Testing & Adjusting Service Manual Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Disassembly & Assembly Service Manual Maintenance Index Tab Lubrication & Maintenance Guide Lubrication & Maintenance Guide

SENR7463 SENR2872 REG01347 REG01346 SENR7474 SENR7023 REG00709 REG01407 REG00767 REG01382 REG01381 SENR7464 REG00914 SENR2874 SEBU5388 SEBU5445

02 01 05 01 03 03 06 01 01 03 01

13.44 .30 2.98 2.98 2.98 2.98 5.66 2.98 2.98 2.98 2.98 5.66 8.65 .30 16.22 16.22

12.90 .29 2.86 2.86 2.86 2.86 5.43 2.86 2.86 2.86 2.86 5.43 8.30 .29 15.57 15.57

NOTE: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for insertion into this manual. The form is not a standard part of the manual. NOTE: Form SENR5664, Air Conditioning & Heating Service Manual with R-134a Refrigerant, is available for insertion into this manual. The form is not a standard part of the manual.

02/11/08

768C TRACTOR & 769C TRUCK 1X1-2875, 2X1-349

SENR7803-05 Contents for Service Manual SENR7801

Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Disassembly & Assembly Power Train Index Tab Specifications Systems Operation, Testing & Adjusting Testing & Adjusting Disassembly & Assembly Systems Index Tab Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Disassembly & Assembly Service Manual Service Manual

Title

Form No. SENR2300 SENR7802 SENR7733 SENR7803 SENR3130 SENR2870 SENR7804 SENR7805 SENR7806 SENR2871 SENR7807 SENR7808 SENR7809 SENR7810 SENR2872 SENR7811 SENR7812 SENR7813 SENR7814 SENR7815 SENR7816 SENR7817 SENR7818 SENR7819 SENR7474 REG00914 SENR2996 SENR7821 SENR7580 SENR2874 SEBU5863 SENR2902 SENR7820

Rev.

Dlr. Net

IC

.30

3408 Engine 3408 Engine 3408 Engine Power Train Power Train Power Shift Transmission Power Train

.30

.30

Steering System Steering System Air System & Brakes Air System & Brakes Suspension Cylinder Suspension Cylinder Hydraulic System Hydraulic System Machine Systems Air Dryer Bendix-Westinghouse Air Compressors Electrical System & Operators Station Index Tab Service Manual Operators Station Disassembly & Assembly Operators Station Maintenance Index Tab Operation & Maintenance Manual Schematic Index Tab Schematic Air & Hydraulics Schematic Electrical (1X1966-2875, 2X341-349) (continued on next page)

.30 .30

02/11/08

768C TRACTOR & 769C TRUCK (CONT.) 1X1-2875, 2X1-349

SENR7803-05 Contents for Service Manual SENR7801

Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for insertion into this manual. The form is not a standard part of the manual. Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available for insertion into this manual. The form is not a standard part of the manual.

02/11/08

768C TRACTOR & 769C TRUCK VOLUME I (ENGINE, POWER TRAIN) 1X2876-6599, 2X350-399 Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operations, Testing & Adjusting Specifications Systems Operations, Testing & Adjusting Disassembly & Assembly Disassembly & Assembly Power Train Index Tab Specifications Systems Operation Testing & Adjusting Testing & Adjusting Service Manual Specifications, Systems Operation, Testing & Adjusting Systems Operation, Testing & Adjusting Service Manual Disassembly & Assembly Title

SENR2932-12 Contents for Service Manual SENR2930 Form No. SENR2300 SENR2931 SENR7733 SENR2932 SENR3130 SENR2870 SENR7804 SENR7805 SENR6475 SENR6476 SENR6571 SENR7806 SENR2871 SENR2933 SENR2934 SENR2935 SENR3018 SENR9122 SENR2986 SENR4252 SENR3889 SENR2936 Rev. Dlr. Net 15.70 .33 .66 .33 3.70 .33 7.20 10.90 IC

3408 Engine 3408 Engine 3408C Engine 3408C Engine 3408C Engine 3408 Engine 768C & 769C Power Train 768C & 769C Power Train 768C & 769C Power Train Power Train Electrical System Electronic Programmable Transmission Control II Automatic Electronic Traction Aid Off-Highway Truck Actual Gear Indicator Electronic Neutral Start Control 768C & 769C Power Train

17.10

10.90

02/11/08

768C TRACTOR & 769C TRUCK VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION, MAINTENANCE, SCHEMATICS) 1X2876-6599, 2X350-399 Section Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Systems Operation, Testing & Adjusting Specifications Title

SENR5153-03 Contents for Service Manual SENR2930 Form No. SENR2300 SENR5154 SENR7733 SENR5153 SENR3130 SENR2872 SENR2937 SENR2938 SENR2939 SENR2940 SENR4762 SENR4763 SENR7474 REG00914 SENR7815 SENR7816 SENR2941 SENR2942 SENR4780 SENR4781 SENR2944 SENR2996 SENR2946 SENR2945 SENR2947 SENR2949 SENR2874 SEBU6309 SEBU6368 Rev. Dlr. Net 15.70 .33 .66 .33 3.70 .33 IC

Steering System Steering System Air System & Brakes (1X2876-5473, 2X350-367) Systems Operation, Testing & Adjusting Air System & Brakes (1X2876-5473, 2X350-367) Specifications Air System & Brakes (1X5474-6599, 2X368-399) Systems Operation, Testing & Adjusting Air System & Brakes (1X5474-6599, 2X368-399) Service Manual Air Dryer Service Manual Bendix Westinghouse Air Compressor Specifications Suspension Cylinders Systems Operation, Testing & Adjusting Suspension Cylinders Specifications Hydraulic System (1X2876-5473, 2X350-367) Systems Operation, Testing & Adjusting Hydraulic System (1X2876-5473, 2X350-367) Specifications Hydraulic System (1X5474-6599, 2X368-399) Systems Operation, Testing & Adjusting Hydraulic System (1X5474-6599, 2X368-399) Disassembly & Assembly Machine Systems Electrical System & Operators Station Index Tab Service Manual Operators Station Service Manual Electronic Monitoring System Service Manual Starting & Charging Systems Disassembly & Assembly Operators Station Maintenance Index Tab Operation & Maintenance (1X2876-5473, 2X350-370) Operation & Maintenance (1X5474-6599, 2X371-399) (continued on next page)

10.90

17.10 17.10

19.60

02/11/08

768C TRACTOR & 769C TRUCK (CONT.) VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION, MAINTENANCE, SCHEMATICS) 1X2876-6599, 2X350-399 Schematic Index Tab Schematic Schematic Schematic Schematic Schematic Schematic

SENR5153-03 Contents for Service Manual SENR2930

Power Train Electrical System Hydraulic System (1X2876-5473, 2X350-367) Hydraulic System (1X5474-6599, 2X368-399) Electrical System (1X2876-5473, 2X350-367) Electrical System (1X5474-6000, 2X368-370) Electrical System (1X6001-6599, 2X371-399)

SENR2902 SENR3019 SENR2978 SENR4782 SENR2948 SENR4793 SENR6395

02/11/08

768C TRACTOR & 769C TRUCK 01X6600-UP, 02X400-UP

SENR6837-06 Contents for Service Manual SENR6835

Note: This form lists the contents of the Service Manual for this product. The items listed can be ordered separately. When items are updated or supplements added they will be announced in PREVIEW and should be ordered, as they become available. Refer to the Service Manual Contents microfiche, REGF1139F, for current contents and form numbers of this manual. Note: This manual does not contain any Disassembly and Assembly modules. For disassembly and assembly instructions, see the 768C Tractor & 769C Truck Disassembly and Assembly Manual, SENR6850. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Service Manual Service Manual Power Train Index Tab Specifications Systems Operation Testing & Adjusting Service Manual Service Manual Service Manual Service Manual Service Manual Title Form No. SENR2300 SENR6836 SENR7733 SENR6837 SENR3130 SENR2870 SENR6475 SENR6476 SENR4263 SENR8603 SENR2871 SENR6867 SENR6868 SENR6869 SENR9122 SENR5683 SENR2986 SENR3889 SENR4252 SENR2872 SENR6870 SENR6871 SENR6881 SENR6882 SENR6872 SENR6873 SENR6883 SENR6884 REG00914 SENR6615 SENR7474 SENR2996 SENR2945 SENR2947 Rev. Dlr. Net 14.26 .30 .51 .30 2.98 .30 8.65 8.65 2.98 22.60 .30 8.65 52.00 8.65 8.65 2.98 IC
13.69 .29 .49 .29 2.86 .29 8.30 8.30 2.86 21.70 .29 8.30 49.92 8.30 8.30 2.86

3408C Engine 3408C Engine Engine Overspeed Indicator Variable Speed Fan Clutch Power Train Power Train Power Train Electronic Programmable Transmission Control II Automatic Retarder Control System Automatic Electronic Traction Aid Electronic Neutral Start Control Off-Highway Truck Actual Gear Indicator

Systems Index Tab Specifications Steering System Systems Operation, Testing & Adjusting Steering System Specifications Air System & Brakes Systems Operation, Testing & Adjusting Air System & Brakes Specifications Suspension Cylinders Systems Operation, Testing & Adjusting Suspension Cylinders Specifications Hydraulic System Systems Operation, Testing & Adjusting Hydraulic System Service Manual Tu-Flo Air Compressors Service Manual Contour Series Seat Service Manual Air Dryer for Air Systems Electrical System & Operators Station Index Tab Service Manual Electronic Monitoring System Service Manual Starting & Charging Systems (continued on next page)

.30 11.63 5.66 13.44 13.44

.29 11.16 5.43 12.90 12.90

8.65

8.30

03/05/08

768C TRACTOR & 769C TRUCK (CONT.) 01X6600-UP, 02X400-UP

SENR6837-06 Contents for Service Manual SENR6835

Section Maintenance Index Tab Operation & Maintenance Manual Schematic Index Tab Schematic Schematic

Title

Form No. SENR2874 SEBU6747 SENR2902 SENR6838 SENR6839

Rev.

Hydraulic System Electrical System

Dlr. Net .30 0.00 0.00 0.00

IC
.29 0.00 0.00 0.00

Note: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available for insertion into the manual. The form is not a standard part of the manual.

03/05/08

768C TRACTOR & 769C TRUCK 01X6600-UP, 02X400-UP

SENR6852-01 Contents for Service Manual SENR6850

Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Disassembly & Assembly Disassembly & Assembly Supplement Power Train Index Tab Disassembly & Assembly Systems Index Tab Disassembly & Assembly

Title

Form No. SENR2910 SENR6851 SENR7733 SENR6852 SENR3130 SENR2870 SENR6571 SENR6848 SENR2871 SENR6853 SENR2872 SENR6854

Rev.

3408C Engine 3408 Engine Power Train Machine Systems

Dlr. Net 6.90 .30 .60 .30 3.40 .30 15.50 9.90 .30 15.50 .30 26.00

IC
13.69 .29 .49 .29 2.86 .29 8.30 8.30 .29 8.30 11.16

02/11/08

769D TRUCK & 771D QUARRY TRUCK VOLUME I (ENGINE, POWER TRAIN) 5TR1-UP, 6JR1-UP Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operations, Testing & Adjusting Troubleshooting Service Manual Disassembly & Assembly Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation, Testing & Adjusting Service Manual Disassembly & Assembly Title

SENR8607-04 Contents for Service Manual SENR8605 Form No. SENR2300 SENR8606 SENR7733 SENR8607 SENR3130 SENR2870 SENR1017 SENR1018 SENR1062 SENR1424 SENR1013 SENR8621 SENR2871 SENR8610 SENR8611 SENR9122 SENR8622 Rev. Dlr. Net 14.26 .30 .51 .30 2.98 .30 8.65 8.65 22.60 5.66 13.44 13.44 .30 5.66 13.44 8.65 22.60 IC
13.69 .29 .49 .29 2.86 .29 8.30 8.30 21.70 5.43 12.90 12.90 .29 5.43 12.90 8.30

01 08 03 06

3408E & 3412E Engines 3408E & 3412E Engines 3408E & 3412E Engines Exhaust Diverter 3408E & 3412E Engines 3408E Engine Power Train Power Train Electronic Programmable Transmission Control Power Train

01 02

01 01 02

21.70-

02/11/08

769D TRUCK & 771D QUARRY TRUCK VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION, MAINTENANCE) 5TR1-UP, 6JR1-UP Section Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Service Manual Service Manual Service Manual Service Manual Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Systems Operation, Testing & Adjusting Title

SENR1427-02 Contents for Service Manual SENR8605 Form No. SENR2300 SENR1426 SENR7733 SENR1427 SENR3130 SENR2872 SENR8613 SENR8614 SENR8615 SENR8616 SENR5683 SENR2986 SENR7474 REG00914 SENR8617 SENR8618 SENR8619 SENR8620 SENR4733 SENR1422 SENR2996 SENR6717 SENR6615 SENR5664 SENR2874 SEBU6902 SENR2902 SENR1026 SENR8608 SENR8609 Rev. Dlr. Net 14.26 .30 .51 .30 2.98 .30 2.98 2.98 2.98 8.65 5.66 8.65 2.98 8.65 2.98 2.98 2.98 5.66 8.65 22.60 .30 13.44 8.65 13.44 .30 16.22 IC
13.69 .29 .49 .29 2.86 .29 2.86 2.86 2.86 8.30 5.43 8.30 2.86 8.30 2.86 2.86 2.86 5.43 8.30 21.70 .29 12.90 8.30 12.90 .29 15.57

01 08 01 06

Steering System Steering System Air System & Brakes Air System & Brakes Automatic Retarder Control System Automatic Electronic Traction Aid Air Dryer Tu-Flo Air Compressors Suspension Cylinders Suspension Cylinders Hydraulic System Hydraulic System Truck Payload Measurement System (With Real Time Clock) Disassembly & Assembly Machine Systems Electrical System & Operators Station Index Tab Service Manual Caterpillar Monitoring System Service Manual Contour Series Seat Service Manual R-134a Heating & Air Conditioning Systems Maintenance Index Tab Operation & Maintenance Manual Schematic Index Tab Schematic 3408E & 3412E Engines - Electrical System Schematic Hydraulic System Schematic Electrical System

02 05 05 03

02

05 02 05

01

Form SEHS9992, 769D Truck & 771D Quarry Truck Assembly Procedure, Special Instruction, is available for insertion into this manual. The form is not a standard part of the manual.

02/11/08

769D TRUCK & 771D QUARRY TRUCK VOLUME I (ENGINE, POWER TRAIN) 5SS1-UP, 6YS1-UP Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operations, Testing & Adjusting Troubleshooting Disassembly & Assembly Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation Testing & Adjusting Disassembly & Assembly Systems Operations, Testing & Adjusting Service Manual Title

SENR1543-04 Contents for Service Manual SENR1545 Form No. SENR2300 RENR2671 SENR7733 SENR1543 SENR3130 SENR2870 SENR1017 SENR1018 SENR1062 SENR1013 SENR1547 SENR2871 SENR1548 SENR1549 SENR1550 SENR1551 RENR2668 SENR2986 Rev. Dlr. Net IC

3408E & 3412E Engines 3408E & 3412E Engines 3408E & 3412E Engines 3408E & 3412E Engines 3408E Engine Power Train Power Train Power Train Power Train Power Train Electronic Control System Traction Control System (TCS)

02/11/08

769D TRUCK & 771D QUARRY TRUCK VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION, MAINTENANCE) 5SS1-UP, 6YS1-UP Section Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Systems Operation, Troubleshooting, Testing & Adjusting Service Manual Service Manual Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Systems Operation, Testing & Adjusting Title

SENR1546-05 Contents for Service Manual SENR1545 Form No. SENR2300 RENR2672 SENR7733 SENR1546 SENR3130 SENR2872 SENR1552 SENR1553 SENR1554 SENR1555 SENR1503 SENR7474 REG00914 SENR1556 SENR1557 SENR1558 SENR1559 SENR4733 SENR1561 SENR2996 SENR6717 SENR6615 SENR5664 SENR2874 SEBU7092 SENR2902 SENR1026 SENR1560 SENR1563 Rev. Dlr. Net 14.26 .30 .51 .30 2.98 .30 2.98 5.66 5.66 8.65 13.44 2.98 8.65 2.98 2.98 2.98 5.66 8.65 34.55 .30 13.44 8.65 13.44 .30 16.22 IC
13.69 .29 .49 .29 2.86 .29 2.86 5.43 5.43 8.30 12.90 2.86 8.30 2.86 2.86 2.86 5.43 8.30 33.17 .29 12.90 8.30 12.90 .29 15.57

08 02 06

Steering System Steering System Air Systems & Brakes Air Systems & Brakes Brake Electronic Control System

01 03 05 03

Air Dryer Tu-Flo Air Compressors Suspension Cylinder Suspension Cylinder Hydraulic System Hydraulic System Truck Payload Measurement System (with Real Time Clock) Disassembly & Assembly Machine Systems Electrical System & Operators Station Index Tab Service Manual Caterpillar Monitoring System Service Manual Contour Series Seat Service Manual R-134a Heating & Air Conditioning Systems Maintenance Index Tab Operation & Maintenance Manual Schematic Index Tab Schematic 3408E & 3412E Engines Electrical System Schematic Hydraulic System Schematic Electrical System

02

05 02 05

04

Form REHS0386, 769D Truck & 771D Quarry Truck Assembly Procedure Special Instruction, is available for insertion into this manual. The form is not a standard part of the manual.

02/11/08

769D OFF-HIGHWAY TRUCK & 771D QUARRY TRUCK VOLUME I (ENGINE, POWER TRAIN) BCA1-UP, BBB1-UP Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Troubleshooting Disassembly & Assembly Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation Testing & Adjusting Disassembly & Assembly Systems Operation, Troubleshooting, Testing & Adjusting Title

RENR3387-02 Contents for Service Manual RENR3386 Form No. SENR2300 RENR3389 SENR7733 RENR3387 SENR3130 SENR2870 SENR1017 SENR1018 SENR1062 RENR2336 RENR3392 SENR2871 SENR1548 SENR1549 SENR1550 SENR1551 RENR2668 Rev. Dlr. Net 14.26 .30 .60 .30 3.40 .30 15.50 15.50 26.00 6.50 26.00 .30 6.50 9.90 9.90 26.00 15.50 IC

3408E Engine 3408E Engine 3408E Engine 3408E Engine 3408E Engine Power Train Power Train Power Train Power Train Electronic Control System

02/11/08

769D OFF-HIGHWAY TRUCK & 771D QUARRY TRUCK VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION, MAINTENANCE) BCA1-UP, BBB1-UP Section Title Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Specifications, Systems Operation Systems Operation, Troubleshooting, Testing & Adjusting Systems Operation, Testing & Adjusting Service Manual Service Manual Disassembly & Assembly

RENR3388-08 Contents for Service Manual RENR3386 Form No. SENR2301 RENR3390 SENR7733 RENR3388 SENR3130 SENR2872 SENR1556 SENR1557 SENR1558 SENR1559 RENR3393 RENR3394 RENR3395 RENR3396 RENR3391 SENR1503 SENR4733 REG00914 SENR7474 SENR1561 SENR2996 SENR6717 SENR6615 SENR5664 SENR2874 SEBU7589 SENR2902 SENR1026 RENR3383 RENR6505 RENR3381 RENR9580 RENR8393 Rev. Dlr. Net 14.26 .30 .60 .30 2.98 .30 3.40 3.40 3.40 6.50 3.40 6.50 6.50 9.90 3.40 26.00 9.90 9.90 3.40 39.70 .30 15.50 9.90 15.50 .30 16.22 IC

Suspension Cylinder Suspension Cylinder Hydraulic System Hydraulic System Steering System Steering System Air System & Brakes Air System & Brakes Oil Evacuation System Brake Electronic Control System Truck Payload Measurement System (With Real Time Clock) Tu-Flu Air Compressors Air Dryer for Vehicle Air Systems Machine Systems

Electrical System & Operators Station Index Tab Systems Operation, Testing & Adjusting Caterpillar Monitoring System Service Manual Service Manual Maintenance Index Tab Operation & Maintenance Manual Schematic Index Tab Schematic Schematic Schematic Schematic Schematic Schematic Contour Series Seat R-134a Heating & Air Conditioning Systems

3408E Engine Hydraulic System (BCA1-172, BBB1221) Hydraulic System (BCA173-Up, BBB222-Up) Electrical System (BCA1-172, BBB1221) Electrical System (BCA173-233, BBB222-325) Electrical System (BCA234-326, BBB326-474) (continued)

02/11/08

769D OFF-HIGHWAY TRUCK & 771D QUARRY TRUCK (CONT) VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION, MAINTENANCE) BCA1-UP, BBB1-UP Section Schematic Title Electrical System (BCA327-Up, BBB475-Up)

RENR3388-08 Contents for Service Manual RENR3386 Form No. RENR9853 Rev. Dlr. Net IC

Form REHS0386, 769D Off-Highway Truck & 771D Quarry Truck Field Assembly Procedure Special Instruction, is available for insertion into this manual. The form is not a standard part of the manual.

02/11/08

770 & 772 OFF-HIGHWAY TRUCKS VOLUME I (Engine, Power Train) BZZ1-UP, RLB1-UP Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operations, Testing & Adjusting Troubleshooting Disassembly & Assembly Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation Testing & Adjusting Systems Operation, Testing & Adjusting Systems Operation, Testing & Adjusting Disassembly & Assembly Title

RENR8251-02 Contents for Service Manual RENR8250 Form No. SENR2300 RENR8253 SENR7733 RENR8251 SENR3130 SENR2870 SENR9831 SENR9832 RENR5012 RENR8261 RENR8255 SENR2871 RENR8256 RENR8257 RENR8258 SENR2986 RENR7871 RENR8259 Rev. Dlr. Net 15.70 .33 .66 .33 3.70 .33 7.20 10.90 17.10 IC

C15, C18 ACERT C15, C18 ACERT C15, C18 ACERT C15, C18 ACERT C15, C18 ACERT

Traction Control System (TCS) Chassis Electronic Control System Power Train

10.90

02/11/08

770 & 772 OFF-HIGHWAY TRUCKS VOLUME II (Systems, Electrical & Operators Station, Maintenance) BZZ1-UP, RLB1-UP

RENR8252-04 Contents for Service Manual RENR8250

Note: This form lists the Service Manual modules available for this product. These items listed can also be ordered separately. Section Title Form No. SENR2300 RENR8254 SENR7733 RENR8252 SENR3130 SENR2872 RENR8265 RENR8271 RENR8272 RENR8267 RENR8268 RENR8269 RENR8270 RENR8266 RENR8391 REG00914 RENR8273 SENR2996 RENR8344 SENR5664 SENR6717 SENR2874 SEBU7837 SENR2902 RENR8260 RENR8262 Rev. Dlr. Net 15.70 .33 .66 .33 3.70 .33 IC

Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications, Systems Operation, Testing Auto Lubrication & Adjusting Specifications Hydraulic and Braking System Systems Operation, Testing & Adjusting Hydraulic and Braking System Specifications Steering System Systems Operation, Testing & Adjusting Steering System Specifications Suspension Cylinders Systems Operation, Testing & Adjusting Suspension Cylinders Specifications, Systems Operation, Testing Oil Evacuation System & Adjusting Service Manual Contour Three Point Series Seat Service Manual Tu-Flo Air Compressor Disassembly & Assembly Machine Systems Electrical System & Operators Station Index Tab Systems Operation, Troubleshooting, Truck Monitoring System Testing & Adjusting Service Manual Air Conditioning & Heating Systems With R-134a Refrigerant Service Manual Caterpillar Monitoring System Maintenance Index Tab Operation & Maintenance Schematic Index Tab Schematic Hydraulic System Schematic Electrical System

10.90

17.10 17.10 19.60

Note: Form REHS1835, Truck Assembly Procedure Special Instruction is available for insertion into this manual. The form is not a standard part of the manual.

10/21/11

771C & 775B QUARRY TRUCKS 3BJ1-199, 7XJ1-199

SENR5637-05 Contents for Service Manual SENR5635

Note: This form lists the Service Manual modules available for this product. These items listed can also be ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and should be ordered as they become available. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Power Train Index Tab Specifications Systems Operation Testing & Adjusting Specifications Systems Operation Testing & Adjusting Service Manual Service Manual Service Manual Service Manual Systems Index Tab Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Service Manual Service Manual Service Manual Title Form No. SENR2301 SENR5636 SENR7733 SENR5637 SENR3130 SENR2870 SENR7804 SENR7805 SENR6475 SENR6476 SENR5143 SENR5144 SENR6576 SENR6577 SENR2871 SENR5638 SENR5639 SENR5640 SENR5658 SENR5659 SENR5660 SENR9122 SENR2986 SENR3889 SENR4252 SENR2872 SENR5648 SENR5649 SENR5642 SENR5643 SENR5644 SENR5645 SENR5646 SENR5647 SENR7474 REG00914 SENR5683 Rev. Dlr. Net IC

.30

3408 Engine 3408 Engine 3408C Engine 3408C Engine 3412 Engine 3412 Engine 3412C Engine 3412C Engine 771C 771C 771C 775B 775B 775B Electronic Programmable Transmission Control II Automatic Electronic Traction Aid Electronic Neutral Start Control Off-Highway Actual Gear Indicator 771C & 775B Hydraulic System 771C & 775B Hydraulic System 771C & 775B Steering System 771C & 775B Steering System 771C & 775C Air System & Brakes 771C & 775B Air System & Brakes 771C & 775B Suspension Cylinder 771C Suspension Cylinder Air Dryer Tu-Flo Air Compressors Automatic Retarder Control System

.30

.30

.30 (continued on next page)

06/16/08

771C & 775B QUARRY TRUCKS (CONT.) 3BJ1-199, 7XJ1-199

SENR5637-05 Contents for Service Manual SENR5635

Section

Title

Form No. SENR2996 SENR2947 SENR2945 SENR2874 SEBU6452 SEBU6458 SENR2902 SENR5650 SENR5652 SENR5667

Rev.

Electrical System & Operators Station Index Tab Systems Operation, Testing & Adjusting Starting & Charging System Service Manual Electronic Monitoring System Maintenance Index Tab Operation & Maintenance Manual 771C Operation & Maintenance Manual 775B Schematic Index Tab Schematic 771C & 775B Hydraulic System Schematic 771C Electrical System Schematic 775B Electrical System

Dlr. Net .30

IC

Note: Form SENR3334, Air Conditioning & Heating Service Manual, is available for insertion into this manual. The form is not a standard part of the manual. Note: Form SENR5664, Air Conditioning & Heating Service Manual with R-134a Refrigerant, is available for insertion into this manual. The form is not a standard part of the manual.

06/16/08

771C & 775B QUARRY TRUCKS VOLUME I (ENGINE, POWER TRAIN) 3BJ200-UP, 7XJ200-UP

SENR6847-08 Contents for Service Manual SENR6845

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the Systems, Electrical & Operators Station and Maintenance information. The items listed can be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operations, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Systems Operation, Testing & Adjusting Service Manual Power Train Index Tab Specifications Systems Operation Testing & Adjusting Specifications Systems Operation Testing & Adjusting System Operations, Testing & Adjusting Service Manual Specifications, Systems Operation, Testing & Adjusting Specifications, Systems Operation, Testing & Adjusting Title Form No. SENR2910 SENR6846 SENR7733 SENR6847 SENR3130 SENR2870 SENR6475 SENR6476 SENR6576 SENR6577 SENR4263 SENR8603 SENR2871 SENR6885 SENR6886 SENR6887 SENR6888 SENR6889 SENR6890 SENR4252 SENR9122 SENR5683 SENR2986

3408C Engine 3408C Engine 3412C Engine 3412C Engine Engine Overspeed Indicator Variable Speed Fan Clutch 771C Power Train 771C Power Train 771C Power Train 775B Power Train 775B Power Train 775B Power Train Actual Gear Indicator Electronic Programmable Transmission Control II Automatic Retarder Control System Automatic Electronic Traction Aid

03/25/10

771C & 775B QUARRY TRUCKS VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION, MAINTENANCE) 3BJ200-UP, 7XJ200-UP

RENR2539-04 Contents for Service Manual SENR6845

Note: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the Engine & Power Train information. The items listed can be ordered separately. When items are updated or supplements added they will be announced in PREVIEW and should be ordered as they become available. Section Title Form No. SENR2300 RENR2538 SENR7733 RENR2539 SENR3130 SENR2872 SENR6891 SENR6892 SENR6893 SENR6894 SENR7474 REG00914 SENR6895 SENR6896 SENR6897 SENR6898 SENR6615 SENR2996 SENR2945 SENR2947 SENR2874 SEBU6749 SEBU6750 SENR2902 SENR6838 SENR6843 SENR6839 SENR6844

Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Steering System Systems Operation, Testing & Adjusting Steering System Specifications Air System & Brakes Systems Operation, Testing & Adjusting Air System & Brakes Service Manual Air Dryer Service Manual TU-FLO Air Compressors Specifications Suspension Cylinder Systems Operation, Testing & Adjusting Suspension Cylinder Specifications Hydraulic System Systems Operation, Testing & Adjusting Hydraulic System Systems Operation, Testing & Adjusting, Contour Series Seat Disassembly & Assembly Electrical System & Operators Station Index Tab Service Manual Electronic Monitoring System Service Manual Starting & Charging System Maintenance Index Tab Operation & Maintenance 771C Quarry Truck Operation & Maintenance 775B Quarry Truck Schematic Index Tab Schematic 771C Hydraulic System Schematic 775B Hydraulic System Schematic 771C Electrical System Schematic 775B Electrical System

Note: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available for insertion into this manual. The form is not a standard part of the manual. Note: This manual does not contain any Disassembly and Assembly Modules. For disassembly and assembly instructions, see the 771C & 775B Quarry Truck Disassembly & Assembly Manual, Form SENR5655.

06/01/09

771C & 775B QUARRY TRUCKS (DISASSEMBLY & ASSEMBLY) 3BJ1-UP, 7XJ1-UP Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Disassembly & Assembly Disassembly & Assembly Disassembly & Assembly Disassembly & Assembly Disassembly & Assembly Disassembly & Assembly Power Train Index Tab Disassembly & Assembly Disassembly & Assembly Systems Index Tab Disassembly & Assembly Disassembly & Assembly Title

SENR5657-02 Contents for Service Manual SENR5655 Form No. SENR2300 SENR5656 SENR7733 SENR5657 SENR3130 SENR2870 SENR7806 SENR6571 SENR6848 SENR7860 SENR6578 SENR6849 SENR2871 SENR5641 SENR6858 SENR2872 SENR5651 SENR5671

3408 Engine 3408C Engine 3408 Engine Supplement 3412 Engine 3412C Engine 3412 Engine Supplement 771C Power Train 775B Power Train 771C Machine Systems 775B Machine Systems

.33

NOTE: For Specifications, Systems Operation, Testing & Adjusting and Schematics, see the 623F Wheel TractorScraper Service Manual, RENR1450.

06/03/09

772 TRACTOR & COAL HAULER 10S1-UP, 11S1-UP

SENR7151-03 Contents for Service Manual SENR7070

Note: This form lists the Service Manual modules available for this product. These items listed can also be ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and should be ordered as they become available. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Disassembly & Assembly Power Train Index Tab Specifications Systems Operation, Testing & Adjusting Testing & Adjusting Disassembly & Assembly Systems Index Tab Specifications Systems Operation, Testing & Adjusting Service Manual Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Disassembly & Assembly Service Manual Maintenance Index Tab Operation & Maintenance Manual Title Form No. SENR2300 SENR7071 SENR7733 SENR7151 SENR3130 SENR2870 SENR7205 SENR7204 REG00967 SENR2871 SENR7075 SENR7073 SENR7074 REG00986 SENR2872 SENR7077 SENR7076 SENR7474 SENR7079 SENR7078 SENR7081 SENR7080 SENR7083 SENR7082 SENR7085 SENR7084 REG00987 REG00914 SENR2874 SEBU5227 Rev. Dlr. Net IC

5.4 Bore V8 Engine 5.4 Bore V8 Engine Engine Power Train Power Train Power Shift Transmission Power Train Steering System Steering System Air Dryer Air System & Brakes Air System & Brakes Suspension Cylinder Suspension Cylinder Hydraulic System Hydraulic System Wagon Wagon Machine Systems Bendix-Westinghouse Air Compressors

06/03/09

772 TRACTOR & 773 TRUCK 63G1-UP, 80S1-UP

KENR8902-01 Contents for Service Manual REG00690

Note: This form lists the Service Manual modules available for this product. These items listed can also be ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and should be ordered as they become available. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Systems Operation, Testing & Adjusting Specifications Power Train Index Tab Systems Operation, Testing & Adjusting Testing & Adjusting Testing & Adjusting Specifications Systems Index Tab Systems Operation, Testing & Adjusting Specifications Service Manual Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Specifications Service Manual Disassembly & Assembly Service Manual Disassembly & Assembly Disassembly & Assembly Disassembly & Assembly Maintenance Index Tab Operation & Maintenance Operation & Maintenance Title Form No. SENR2300 REG01042 SENR7733 KENR8902 SENR3130 SENR2870 SENR7204 SENR7205 SENR2871 REG00891 SENR7138 SENR7139 SENR7137 SENR2872 REG00755 REG01345 SENR7474 REG00709 SENR7023 REG00767 REG01407 REG00754 REG00684 REG00914 REG00967 REG00986 REG00987 SENR2874 SEBU5445 SEBU5388 .30 01 5.66 2.98 5.66
.29 5.43 2.86 5.43

Rev.

08 01 06

Dlr. Net 14.26 .30 .51 .30 2.98 .30 .30 5.66 8.65

IC

13.69 .29 .49 .29 2.86 .29

5.4" Bore, 60 V8 Engine 5.4" Bore, 60 V8 Engine Power Train Power Shift Transmission (80S1-50, 63G1-339) Power Shift Transmission (80S51-Up, 63G340-Up) Power Train Steering System Steering System Air Dryer Air System & Brakes Air System & Brakes Suspension Cylinder System Suspension Cylinder Hydraulic System General Instructions Air Compressors Tu-Flow Engine Power Train Machine Systems 769 & 773 Trucks 768 & 772 Tractors

.29 5.43 8.30

01 01

01

03

8.65

8.30

(continued on next page)

03/26/08

772 TRACTOR & 773 TRUCK (CONT.) 63G1-UP, 80S1-UP

KENR8902-01 Contents for Service Manual REG00690

NOTE: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for insertion into this manual. The form is not a standard part of the manual. NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available for insertion into this manual. The form is not a standard part of the manual. NOTE: Form SEHS9364, (63G) Off-Highway Truck Rear Wheel Salvage for Fabricated & Cast Wheels Special Instruction is available for insertion into this manual. The form is not a standard part of the manual.

03/26/08

772B TRACTOR & 773B TRUCK 63W1-1220, 64W1-167

SENR7857-07 Contents for Service Manual SENR7855

Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Disassembly & Assembly Power Train Index Tab Specifications Systems Operation, Testing & Adjusting Testing & Adjusting Disassembly & Assembly Systems Index Tab Specifications Systems Operation, Testing & Adjusting Service Manual Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Disassembly & Assembly Service Manual

Title

Form No. SENR2300 SENR7856 SENR7733 SENR7857 SENR3130 SENR2870 SENR5143 SENR5144 SENR7860 SENR2871 SENR7861 SENR7862 SENR7863 SENR7864 SENR2872 SENR7865 SENR7866 SENR7474 SENR7867 SENR7868 SENR7869 SENR7870 SENR7871 SENR7872 SENR7873 REG00914 SENR2996 SENR7875 SENR7580 SENR2874 SEBU5645 SENR2902 SENR7874 SENR2317

Rev.

Dlr. Net

IC

3412 Engine (73W1-Up) 3412 Engine (73W1-14712) 3412 Engine (73W1-Up) Power Train Power Train Power Shift Transmission Power Train

Steering System Steering System Air Dryer Air System & Brakes Air System & Brakes Suspension Cylinder Suspension Cylinder Hydraulic System Hydraulic System Machine Systems Bendix-Westinghouse Air Compressors Electrical System & Operators Station Index Tab Service Manual Operators Station Disassembly & Assembly Operators Station Maintenance Index Tab Operation & Maintenance Manual Schematic Index Tab Schematic Air & Hydraulic System Schematic Electrical System (63W762-768, 770-Up, 64W155-Up) (continued on next page)

02/11/08

772B TRACTOR & 773B TRUCK (CONT.) 63W1-1220, 64W1-167

SENR7857-07 Contents for Service Manual SENR7855

NOTE: Form SENR3334, Air Conditioning & Heating Systems Service Manual with R-12 Refrigerant, is available for insertion into the manual. The form is not a standard part of the manual. NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available for insertion into the manual. The form is not a standard part of the manual. NOTE: Form SEHS9364 (63W), Off-Highway Truck Rear Wheel Salvage for Fabricated & Cast Wheels Special Instruction, is available for insertion into the manual. The form is not a standard part of the manual.

02/11/08

770G & 772G (DRC) OFF-HIGHWAY TRUCKS VOLUME I (Engine, Power Train) ECM1-UP, LTS1-UP

UENR1116 Contents for Service Manual UENR1115

Note: This form lists the Service Manual modules available for this product. These items listed can also be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operations, Testing & Adjusting Troubleshooting Disassembly & Assembly Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation Testing & Adjusting Systems Operation, Testing & Adjusting Systems Operation, Troubleshooting, Testing & Adjusting Systems Operation, Troubleshooting, Testing & Adjusting Disassembly & Assembly Title Form No. SENR2300 UENR1117 SENR7733 UENR1116 SENR3130 SENR2870 SENR9831 SENR9832 RENR5012 RENR8261 UENR1120 SENR2871 UENR1121 UENR1122 UENR1123 SENR2986 UENR1125 UENR1136 UENR1126 Rev. Dlr. Net 15.70 .33 .66 .33 3.70 .33 7.20 10.90 17.10 IC

C15, C18 ACERT C15, C18 ACERT C15, C18 ACERT C15, C18 ACERT C15, C18 ACERT

Traction Control System (TCS) Chassis Electronic Control System Brake Electronic Control System Power Train

10.90

03/21/12

770G & 772G (DRC) OFF-HIGHWAY TRUCKS VOLUME II (Systems, Electrical & Operators Station, Maintenance) ECM1-UP, LTS1-UP

UENR1119 Contents for Service Manual UENR1115

Note: This form lists the Service Manual modules available for this product. These items listed can also be ordered separately. Section Title Form No. SENR2300 UENR1118 SENR7733 UENR1119 SENR3130 SENR2872 UENR1127 UENR1139 UENR1128 UENR1129 UENR1130 UENR1131 UENR1132 UENR1133 RENR8391 REG00914 UENR1135 SENR2996 KENR9938 KENR8744 SENR2874 SEBU8718 SENR2902 UENR1137 UENR1138 Rev. Dlr. Net 15.70 .33 .66 .33 3.70 .33 IC

Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications, Systems Operation, Testing Auto Lubrication & Adjusting Specifications, Systems Operation, Hydraulic Fan System Troubleshooting Specifications Hydraulic and Braking System Systems Operation, Testing & Adjusting Hydraulic and Braking System Specifications Steering System Systems Operation, Testing & Adjusting Steering System Specifications Suspension Cylinders Systems Operation, Testing & Adjusting Suspension Cylinders Service Manual Contour Three Point Series Seat Service Manual Tu-Flo Air Compressor Disassembly & Assembly Machine Systems Electrical System & Operators Station Index Tab Systems Operation, Troubleshooting, Machine Monitoring System Testing & Adjusting Systems Operation, Troubleshooting, Vital Information Management Testing & Adjusting System (VIMS) Maintenance Index Tab Operation & Maintenance Schematic Index Tab Schematic Hydraulic System Schematic Electrical System

10.90

17.10

19.60

Note: Form REHS5093, Truck Assembly Procedure Special Instruction is available for insertion into this manual. The form is not a standard part of the manual.

03/21/12

772B TRACTOR & 773B TRUCK VOLUME I (ENGINE, POWER TRAIN) 63W1221-4199, 64W168-299

SENR2952-11 Contents for Service Manual SENR2950

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the Systems, Electrical & Operators Station, Maintenance, and Schematic information. The items listed can be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operations, Testing & Adjusting Power Train Index Tab Specifications Systems Operation Testing & Adjusting Testing & Adjusting Service Manual Specifications, Systems Operation, Testing & Adjusting Service Manual Systems Operation, Testing & Adjusting Title Form No. SENR2910 SENR2951 SENR7733 SENR2952 SENR3130 SENR2870 SENR5143 SENR5144 SENR2871 SENR2953 SENR2954 SENR2955 SENR3018 SENR9122 SENR2986 SENR3889 SENR4252

3412 Engine 3412 Engine Power Train Power Train Power Train Power Train Electrical System Electronic Programmable Transmission Control II Automatic Electronic Traction Aid Electronic Neutral Start Control Off-Highway Truck Actual Gear Indicator

05/04/10

772B TRACTOR & 773B TRUCK VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION, MAINTENANCE) 63W1221-4199, 64W168-299 Section Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Systems Operation, Testing & Adjusting Specifications Title

RENR3314-01 Contents for Service Manual SENR2950 Form No. SENR2300 RENR3315 SENR7733 RENR3314 SENR3130 SENR2872 SENR2957 SENR2958 SENR2959 SENR2960 SENR4762 SENR4763 SENR7474 REG00914 SENR7869 SENR7870 SENR2961 SENR2962 SENR4780 SENR4781 SENR2996 SENR2946 SENR2945 SENR2947 SENR2874 SEBU6308 SEBU6372 Rev. Dlr. Net IC

Steering System Steering System Air System & Brakes (63W1221-3295, 64W168-180) Systems Operation, Testing & Adjusting Air System & Brakes (63W1221-3295, 64W168-180) Specifications Air System & Brakes (63W3296-4199, 64W181-299) Systems Operation, Testing & Adjusting Air System & Brakes (63W3296-4199, 64W181-299) Service Manual Air Dryer Service Manual Tu-Flo Air Compressors Specifications Suspension Cylinder Systems Operation, Testing & Adjusting Suspension Cylinder Specifications Hydraulic System (63W1221-3295, 64W168-180) Systems Operation, Testing & Adjusting Hydraulic System (63W1221-3295, 64W168-180) Specifications Hydraulic System (63W3296-4199, 64W181-299) Systems Operation, Testing & Adjusting Hydraulic System (63W3296-4199, 64W181-299) Electrical System & Operators Station Index Tab Service Manual Operators Station Service Manual Electronic Monitoring System Service Manual Starting & Charging System Maintenance Index Tab Operation & Maintenance (63W1221-3296, 64W168-180) Operation & Maintenance (63W3297-4199, 64W181-299) (continued on next page)

02/11/08

772B TRACTOR & 773B TRUCK (CONT.) VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION, MAINTENANCE) 63W1221-4199, 64W168-299 Schematic Index Tab Schematic Schematic Schematic Schematic Schematic Schematic

RENR3314-01 Contents for Service Manual SENR2950 SENR2902 SENR3019 SENR2978 SENR4782 SENR2926 SENR4764 SENR6396

Power Train Electrical System Hydraulic System (63W1221-3295, 64W168-180) Hydraulic System (63W3296-4199, 64W181-299) Electrical System (63W1221-3295, 64W168-180) Electrical System (63W3296-3732, 64W181-189) Electrical System (63W3733-4199, 64W190-299)

Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for insertion into this manual. The form is not a standard part of the manual.

Form SENR5664, Air Conditioning & Heating Service Manual with R-134a Refrigerant, is available for insertion into this manual. The form is not a standard part of the manual.

This manual does not contain any Disassembly & Assembly Modules. For disassembly and assembly instructions, see the 772B Tractor & 773B Truck Disassembly & Assembly Manual, Form SENR5140.

02/11/08

772B TRACTOR & 773B TRUCK (DISASSEMBLY & ASSEMBLY) 63W1221-4199, 64W168-299 Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Disassembly & Assembly Power Train Index Tab Disassembly & Assembly Systems Index Tab Disassembly & Assembly Operators Station Index Tab Disassembly & Assembly Title

SENR5139 Contents for Service Manual SENR5140 Form No. SENR2910 SENR5141 SENR7733 SENR5139 SENR3130 SENR2870 SENR7860 SENR2871 SENR2956 SENR2872 SENR2964 SENR2873 SENR2949 Rev. Dlr. Net 6.90 .30 .51 .30 2.98 .30 22.60 .30 22.60 .30 22.60 .30 8.65 IC
6.62 .29 .49 .29 2.86 .29 21.70 .29 21.70 .29 21.70 .29 8.30

08 06

3412 Engine Power Train Machine Systems Operators Station

02/11/08

772B TRACTOR & 773B TRUCK 63W4200-UP, 64W300-UP

SENR6842-05 Contents for Service Manual SENR6840

Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Systems Operation, Testing & Adjusting Service Manual Power Train Index Tab Specifications Systems Operation Testing & Adjusting Service Manual

Title

Form No. SENR2300 SENR6841 SENR7733 SENR6842 SENR3130 SENR2870 SENR5143 SENR5144 SENR4263 SENR8603 SENR2871 SENR6874 SENR6875 SENR6876 SENR9122 SENR5683 SENR2986 SENR3889 SENR4252 SENR2872 SENR6877 SENR6878 SENR6881 SENR6882 SENR7474 REG00914 SENR6879 SENR6880 SENR6883 SENR6884 SENR6615 SENR2996 SENR2945 SENR2947

Rev.

08 04 06

3412 Engine 3412 Engine Engine Overspeed Indicator Variable Speed Fan Clutch Power Train Power Train Power Train Electronic Programmable Transmission Control II Automatic Retarder Control System Automatic Electronic Traction Aid Electronic Neutral Start Control Actual Gear Indicator

03 02

02 02 05

Dlr. Net 14.26 .30 .51 .30 2.98 .30 8.65 8.65 2.98 5.66 .30 5.66 8.65 8.65 8.65 5.66 8.65 2.98 2.98 .30 2.98 2.98 2.98 8.65 2.98 8.65 2.98 2.98 2.98 5.66 8.65 .30 2.98 2.98

IC
13.69 .29 .49 .29 2.86 .29 8.30 8.30 2.86 5.43 .29 5.43 8.30 8.30 8.30 5.43 8.30 2.86 2.86 .29 2.86 2.86 2.86 8.30 2.86 8.30 2.86 2.86 2.86 5.43 8.30 .29 2.86 2.86

Service Manual Service Manual Service Manual Systems Operation, Testing & Adjusting Systems Index Tab Specifications Steering System Systems Operation, Testing & Adjusting Steering System Specifications Air System & Brakes Systems Operation, Testing & Adjusting Air System & Brakes Service Manual Air Dryer Service Manual Tu-Flo Air Compressors Specifications Suspension Cylinders Systems Operation, Testing & Adjusting Suspension Cylinders Specifications Hydraulic System Systems Operation, Testing & Adjusting Hydraulic System Service Manual Contour Series Seat Electrical System & Operators Station Index Tab Service Manual Electronic Monitoring System Service Manual Starting & Charging Systems

05 03

04 01 01

02/11/08

772B TRACTOR & 773B TRUCK 63W4200-UP, 64W300-UP

SENR6842-05 Contents for Service Manual SENR6840

Section Maintenance Index Tab Operation & Maintenance Manual Schematic Index Tab Schematic Schematic

Title

Form No. SENR2874 SEBU6748 SENR2902 SENR6843 SENR6844

Rev.

Dlr. Net .30 16.22

IC
.29 15.57

Hydraulic System Electrical System

Form SENR5664-05, Air Conditioning & Heating Service Manual with R-134a Refrigerant, is available for insertion into this manual. The form is not a standard part of the manual.

02/11/08

772B TRACTOR & 773B TRUCK (DISASSEMBLY & ASSEMBLY) 63W4200-UP, 64W300-UP Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Disassembly & Assembly Disassembly & Assembly Supplement Power Train Index Tab Disassembly & Assembly Systems Index Tab Disassembly & Assembly Title

SENR6857 Contents for Service Manual SENR6855 Form No. SENR2910 SENR6856 SENR7733 SENR6857 SENR3130 SENR2870 SENR7860 SENR6849 SENR2871 SENR6858 SENR2872 SENR6859 Rev. Dlr. Net 6.90 .30 .51 .30 2.98 .30 22.60 13.44 .30 13.44 .30 13.44 IC
6.62 .29 .49 .29 2.86 .29 21.70 12.90 .29 12.90 .29 12.90

08 06

3412 Engine 3412 Engine Power Train Machine Systems

02/11/08

773E OFF-HIGHWAY TRUCK VOLUME I (ENGINE, POWER TRAIN) ASK1-UP, KEG1-UP

KENR8326-01 Contents for Service Manual KENR8325

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the Systems, Electrical & Operators Station and Maintenance information. The items listed can be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Systems Operation, Testing & Adjusting Specifications Troubleshooting Disassembly & Assembly Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation Testing & Adjusting Disassembly & Assembly Systems Operation, Test & Adjust, Troubleshooting Title Form No. SENR2300 KENR8328 SENR7733 KENR8326 SENR3130 SENR2870 SENR1018 SENR1017 SENR1062 RENR2336 KENR8339 SENR2871 KENR8330 KENR8331 KENR8332 KENR8333 RENR2668

3408E & 3412E Engines 3408E & 3412E Engines 3408E & 3412E Engines 3408E & 3412E Engines 3412E Engines Power Train Power Train Power Train Power Train Power Train

11/18/11

773E OFF-HIGHWAY TRUCK VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION, MAINTENANCE) ASK1-UP, KEG1-UP

KENR8327-02 Contents for Service Manual KENR8325

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the Systems, Electrical & Operators Station and Maintenance information. The items listed can be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Systems Operation, Testing & Adjusting, Specifications Systems Operation, Testing & Adjusting, Specifications Systems Operation, Troubleshooting, Testing & Adjusting Systems Operation, Testing & Adjusting Title Form No. SENR2300 KENR8329 SENR7733 KENR8327 SENR3130 SENR2872 KENR8343 KENR8732 KENR8334 KENR8335 KENR8340 KENR8341 KENR8342 RENR3391 SENR1503 SENR4733 RENR8390 SENR2986 REG00914 SENR7474 KENR8337 SENR2996 SENR6717 SENR6615 SENR2874 SEBU8394 SENR2902 KENR8336 KENR8338

Hydraulic System Hydraulic System Air System & Brakes Air System & Brakes Steering System Steering System Suspension Cylinders Oil Evacuation System Brake Electronic Control System

Truck Payload Measurement System (w/Real Time Clock) Systems Operation, Testing & Adjusting Automatic Lubrication System Service Manual Automatic Electronic Traction Aid Service Manual Tu-Flo Air Compressors Service Manual Air Dryer for Air Systems Disassembly & Assembly Machine Systems Electrical System & Operators Station Index Tab Systems Operation, Testing & Adjusting Caterpillar Monitoring System Service Manual Contour Series Seat Maintenance Index Tab Operation & Maintenance Schematic Index Tab Schematic Hydraulic System Schematic Electrical System

NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available for insertion into this manual. The form is not a standard part of the manual.

11/18/11

773E I ASK1-

KCNR8326 KCNR8325

Note: I II SENR2300 KCNR8328 SCNR7733 KCNR8326 SCNR3130 SCNR2870 SCNR1018 SCNR1017 SCNR1062 RCNR2336 KCNR8339 SCNR2871 KCNR8330 KCNR8331 KCNR8332 KCNR8333 RCNR2668

3408E 3412E 3408E 3412E 3408E 3412E 3408E 3412E 3412E

10/19/11

773E II ASK1-

KCNR8327-01 KCNR8325

Note: I II SENR2300 KCNR8329 SCNR7733 KCNR8327 SCNR3130 SCNR2872 KCNR8343 KCNR8732 KCNR8334 KCNR8335 KCNR8340 KCNR8341 KCNR8342 RCNR3391 SCNR1503 SCNR4733 RCNR8390 SCNR2986 RCG00914 SCNR7474 KCNR8337 SCNR2996 SCNR6717 SCNR6615 SCNR2874 SCBU8394 SCNR2902 KENR8336 KENR8338 SENR1026

Tu-Flo Caterpillar

3408E 3412E

SCNR5664 R-134a

10/19/11

773E I ( ) ASK1 , KEG1

KRNR8326

KRNR8325

Note: I . , , II. . , , , , , , SENR2300 KRNR8328 SRNR7733 KRNR8326 SRNR3130 SRNR2870 SRNR1018 SENR1017 SRNR1062 RRNR2336 KRNR8339 SRNR2871 KENR8330 KRNR8331 KRNR8332 KRNR8333 RRNR2668

3408E 3412E 3408E 3412E 3408E 3412E 3408E 3412E 3412E

02/28/12

773E II (, , ) ASK1 , KEG1

KRNR8327-01

KRNR8325

Note: I . , , II. . , , , , , , , , , , , , SENR2300 KRNR8329 SRNR7733 KRNR8327 SRNR3130 SRNR2872 KENR8343 KRNR8732 KENR8334 KRNR8335 KENR8340 KRNR8341 KRNR8342 RRNR3391 SRNR1503 SRNR4733 RRNR8390 SRNR2986 REG00914 SRNR7474 KRNR8337 SRNR2996 SRNR6717 SRNR6615 SRNR2874 SRBU8394

( ) Tu-Flo

, , Caterpillar Monitoring System "" ,

02/28/12

773E II (, , ) ASK1 , KEG1

KRNR8327-01

KRNR8325

Note: I . , , II. . 3408E 3412E SRNR2902 KENR8336 KENR8338 SENR1026

. SENR5664, R-134a, . .

02/28/12

773D TRUCK & 775D QUARRY TRUCK 6KR1-UP, 7ER1-UP

SENR1402-04 Contents for Service Manual SENR1400

Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Troubleshooting Service Manual Power Train Index Tab Specifications Systems Operation, Testing & Adjusting Service Manual Systems Index Tab Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Service Manual Service Manual Service Manual Service Manual Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Service Manual

Title

Form No. SENR2300 SENR1401 SENR7733 SENR1402 SENR3130 SENR2870 SENR1017 SENR1018 SENR1062 SENR1424 SENR2871 SENR1406 SENR1407 SENR9122 SENR2872 SENR1409 SENR1410 SENR1411 SENR1412 SENR5683 SENR2986 SENR7474 REG00914 SENR1413 SENR1414 SENR1415 SENR1416 SENR4733 SENR2996 SENR6717 SENR6615 SENR2874 SEBU6968

Rev.

08 03 06

3408E & 3412E Engines 3408E & 3412E Engines 3408E & 3412E Engines Exhaust Diverter Power Train Power Train Electronic Programmable Transmission Control

01

01 01 02

Dlr. Net 14.26 .30 .51 .30 2.98 .30 8.65 8.65 22.60 5.66 .30 5.66 13.44 8.65 .30 2.98 2.98 2.98 8.65 5.66 8.65 2.98 8.65 2.98 2.98 2.98 5.66 8.65 .30 13.44 8.65 .30 16.22

IC
13.69 .29 .49 .29 2.86 .29 8.30 8.30 21.70 5.43 .29 5.43 12.90 8.30 .29 2.86 2.86 2.86 8.30 5.43 8.30 2.86 8.30 2.86 2.86 2.86 5.43 8.30 .29 12.90 8.30

Steering System Steering System Air System & Brakes Air System & Brakes Automatic Retarder Control System Automatic Electronic Traction Aid Air Dryer Tu-Flo Air Compressors Suspension Cylinder Suspension Cylinder Hydraulic System Hydraulic System Truck Payload Measurement System (With Real Time Clock) Electrical System & Operators Station Index Tab Service Manual Caterpillar Monitoring System Service Manual Contour Series Seat Maintenance Index Tab Operation & Maintenance Manual (continued)

02 05 05 03

02

05 02 01

02/11/08

773D TRUCK & 775D QUARRY TRUCK (cont.) 6KR1-UP, 7ER1-UP

SENR1402-04 Contents for Service Manual SENR1400

Section Schematic Index Tab Schematic Schematic Schematic

Title

Form No. SENR2902 SENR1026 SENR8608 SENR1418

Rev.

Dlr. Net

IC

3408E & 3412E Engines Electrical System Hydraulic System Electrical System

01

5.66 13.44

Form SENR5664, Air Conditioning & Heating Service Manual with R-134a Refrigerant, is available for insertion into this manual. The form is not a standard part of the manual. DLR. NET for SENR5664-05 is $13.44. Form SEHS9993, 773D Truck & 775D Quary Truck Assembly Procedure Special Instruction, is available for insertion into this manual. The form is not a standard part of the manual. DLR. NET for SEHS9993 is $9.52.

02/11/08

773D TRUCK & 775D QUARRY TRUCK (DISASSEMBLY & ASSEMBLY) 6KR1-UP, 7ER1-UP Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Disassembly & Assembly Power Train Index Tab Disassembly & Assembly Systems Index Tab Disassembly & Assembly Title

SENR1404 Contents for Service Manual SENR1405 Form No. SENR2910 SENR1403 SENR7733 SENR1404 SENR3130 SENR2870 SENR1013 SENR2871 SENR1420 SENR2872 SENR1421 Rev. Dlr. Net 6.90 .30 .51 .30 2.98 .30 13.44 .30 22.60 .30 22.60 IC
6.62 .29 .49 .29 2.86 .29 12.90 .29 21.70 .29 21.70

08 06 02

3408E & 3412E Engines Power Train Machine Systems

02/11/08

773D TRUCK & 775D QUARRY TRUCK VOLUME I (ENGINE, POWER TRAIN) 7CS1-UP, 8AS1-UP Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operations, Testing & Adjusting Troubleshooting Disassembly & Assembly Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation Testing & Adjusting Disassembly & Assembly Systems Operations, Testing & Adjusting Service Manual Title

SENR1566-03 Contents for Service Manual SENR1565 Form No. SENR2300 RENR2673 SENR7733 SENR1566 SENR3130 SENR2870 SENR1017 SENR1018 SENR1062 SENR1013 SENR1570 SENR2871 SENR1571 SENR1572 SENR1573 SENR1574 RENR2668 SENR2986 Rev. Dlr. Net 14.26 .30 .51 .30 2.98 .30 8.65 8.65 22.60 13.44 13.44 .30 5.66 8.65 8.65 22.60 13.44 IC
13.69 .29 .49 .29 2.86 .29 8.30 8.30 21.70 12.90 12.90 .29 5.43 8.30 8.30 21.70 12.90

08 01 06

3408E & 3412E Engines 3408E & 3412E Engines 3408E & 3412E Engines 3408E & 3412E Engines 3408E & 3412E Engines Power Train Power Train Power Train Power Train Power Train Electronic Control System Traction Control System (TCS)

01 02 01

03

02/11/08

773D TRUCK & 775D QUARRY TRUCK VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION, MAINTENANCE, SCHEMATICS) 7CS1-UP, 8AS1-UP Section Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Systems Operation, Troubleshooting, Testing & Adjusting Service Manual Service Manual Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Service Manual Title

SENR1568-04 Contents for Service Manual SENR1565 Form No. SENR2300 RENR2674 SENR7733 SENR1568 SENR3130 SENR2872 SENR1575 SENR1576 SENR1577 SENR1578 SENR1503 SENR7474 REG00914 SENR1579 SENR1580 SENR1581 SENR1582 SENR4733 SENR1584 SENR2996 SENR6717 SENR6615 SENR5664 SENR2874 SEBU7093 SENR2902 SENR1026 SENR1583 SENR1585 Rev. Dlr. Net 14.26 .30 .51 .30 2.98 .30 2.98 5.66 5.66 8.65 13.44 2.98 8.65 2.98 2.98 2.98 5.66 8.65 34.55 .30 13.44 8.65 13.44 .30 16.22 IC
13.69 .29 .49 .29 2.86 .29 2.86 5.43 5.43 8.30 12.90 2.86 8.30 2.86 2.86 2.86 5.43 8.30 33.17 .29 12.90 8.30 12.90 .29 15.57

08 02 06

Steering System Steering System Air System & Brakes Air System & Brakes Brake Electronic Control System

01 03 05 03

Air Dryer Tu-Flo Air Compressors Suspension Cylinder Suspension Cylinder Hydraulic System Hydraulic System Truck Payload Measurement System (With Real Time Clock) Disassembly & Assembly Machine Systems Electrical System & Operators Station Index Tab Service Manual Caterpillar Monitoring System Service Manual Contour Series Seat Service Manual R-134a Heating & Air Conditioning Systems Maintenance Index Tab Operation & Maintenance Manual Schematic Index Tab Schematic 3408E & 3412E Engines Electrical System Schematic Hydraulic System Schematic Electrical System

02

05 02 05

03

NOTE: Form REHS0387, 773D Truck & 775D Quarry Truck Assembly Procedure Special Instruction, is available for insertion into this manual. The form is not a standard part of the manual.

02/11/08

773D OFF-HIGHWAY TRUCK VOLUME I (ENGINE, POWER TRAIN) NBJ1-UP Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operations, Testing & Adjusting Troubleshooting Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation Testing & Adjusting Systems Operation, Troubleshooting, Testing & Adjusting Disassembly & Assembly Title

RENR8401-01 Contents for Service Manual RENR8400 Form No. SENR2300 RENR8403 SENR7733 RENR8401 SENR3130 SENR2870 SENR1017 SENR1018 SENR1062 RENR8414 SENR2871 RENR8405 RENR8406 RENR8407 RENR8399 RENR8408 Rev. Dlr. Net 15.70 .33 .66 .33 3.70 .33 IC

28.60 .33

Engine (NJB200-Up)

Electronic Control System Power Train (NJB200-Up)

02/11/08

773D OFF-HIGHWAY TRUCK VOLUME II (Systems, Electrical & Operators Station, Maintenance) NBJ1-UP Section Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Specifications, Systems Operation, Testing & Adjusting Systems Operation, Troubleshooting, Testing & Adjusting Systems Operation, Troubleshooting, Testing & Adjusting Systems Operation Disassembly & Assembly Maintenance Index Tab Operation & Maintenance Schematic Index Tab Schematic Schematic Title

RENR8402-02 Contents for Service Manual RENR8400 Form No. SENR2300 RENR8404 SENR7733 RENR8402 SENR3130 SENR2872 RENR8418 RENR8419 RENR8415 RENR8416 RENR8409 RENR8410 RENR8417 RENR8386 RENR8398 RENR8397 RENR8412 SENR2874 SEBU8307 SENR2902 RENR8411 RENR8413 Rev. Dlr. Net 15.70 .33 .66 .33 3.70 .33 IC

Hydraulic System Hydraulic System Steering System Steering System Air System & Brakes Air System & Brakes Suspension Cylinder Truck Payload Electronic Control System Brake Electronic Control System Monitoring System Machine Systems (NBJ200-Up)

Hydraulic System Electrical System

02/11/08

773E & 775E OFF-HIGHWAY TRUCKS VOLUME I (ENGINE, POWER TRAIN) BDA1-UP, BEC1-UP Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Systems Operation, Testing & Adjusting Troubleshooting Disassembly & Assembly Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation Testing & Adjusting Disassembly & Assembly Systems Operation, Troubleshooting, Testing & Adjusting Title

RENR3399-07 Contents for Service Manual RENR3398 Form No. SENR2300 RENR6501 SENR7733 RENR3399 SENR3130 SENR2870 SENR1018 SENR1062 RENR2336 RENR6504 SENR2871 RENR6507 RENR6508 RENR6509 SENR1574 RENR2668 Rev. Dlr. Net IC

.30

3408E & 3412E Engines 3408E & 3412E Engines 3408E & 3412E Engines 3412E Engine Power Train Power Train Power Train Power Train Power Train - Electronic Control System

.30

02/11/08

773E & 775E OFF-HIGHWAY TRUCKS VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION, MAINTENANCE) BDA1-UP, BEC1-UP Section Title Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Specifications, Systems Operation, Testing & Adjusting Specifications, Systems Operation, Testing & Adjusting Systems Operation, Troubleshooting, Testing & Adjusting Systems Operation, Testing & Adjusting

RENR6569-09 Contents for Service Manual RENR3398 Form No. SENR2301 RENR6570 SENR7733 RENR6569 SENR3130 SENR2872 RENR6515 RENR6516 RENR6510 RENR6511 RENR6512 RENR6513 RENR3391 RENR6514 SENR1503 SENR4733 RENR8390 REG00914 SENR2986 SENR7474 SENR1584 SENR2996 SENR6717 SENR5664 SENR6615 SENR2874 SEBU7590 SENR2902 SENR1026 RENR6517 RENR6506 RENR6518 RENR9581 Rev. Dlr. Net IC

.30

Hydraulic System Hydraulic System Steering Systems Steering Systems Air System & Brakes Air System & Brakes Oil Evacuation System Suspension Cylinder Brake Electronic Control System

Truck Payload Measurement System (with Real Time Clock) Systems Operation, Testing & Adjusting Automatic Lubrication System Service Manual Tu-Flo Air Compressors Service Manual Automatic Electronic Traction Aid Service Manual Air Dryer for Air Systems Disassembly & Assembly Machine Systems Electrical System & Operators Station Index Tab Systems Operation, Testing & Adjusting Caterpillar Monitoring System Service Manual 134a Heating & Air Conditioning Systems Service Manual Contour Series Seat Maintenance Index Tab Operation & Maintenance Manual Schematic Index Tab Schematic 3408E & 3412E Engines Schematic Hydraulic System (BDA1-258, BEC1201) Schematic Hydraulic System (BDA259-Up, BEC202-Up) Schematic Electrical System (BDA1-258, BEC1201) Schematic Electrical System (BDA259-485, BEC202-308) (Continued)

.30

.30

02/11/08

773E & 775E OFF-HIGHWAY TRUCKS (CONT) VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION, MAINTENANCE) BDA1-UP, BEC1-UP Section Schematic Schematic Title Electrical System (BDA486-727, BEC309-467) Electrical System (BDA728-Up, BEC468-Up)

RENR6569-09 Contents for Service Manual RENR3398 Form No. RENR8394 RENR9854 Rev. Dlr. Net IC

Form REHS1145, 773E & 775E Off-Highway Trucks Assembly Procedure Special Instruction, is available for insertion into this manual. The form is not a standard part of the manual.

02/11/08

773F & 775F OFF-HIGHWAY TRUCK VOLUME I (Engine, Power Train) EED1-UP, DLS1-UP Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specification Systems Operation, Testing & Adjusting Specifications, Systems Operation, Testing & Adjusting Systems Operation Disassembly & Assembly Disassembly & Assembly Supplement Troubleshooting Power Train Index Tab Specifications Systems Operation Testing & Adjusting Specifications, Systems Operation, Testing & Adjusting Systems Operation, Troubleshooting, Testing & Adjusting Systems Operation, Troubleshooting, Testing & Adjusting Disassembly & Assembly Title

RENR8289-02 Contents for Service Manual RENR8275 Form No. SENR2300 RENR8276 SENR7733 RENR8289 SENR3130 SENR2870 SENR9936 SENR9937 RENR8395 RENR2223 RENR9217 RENR8278 RENR9346 SENR2871 RENR8281 RENR8282 RENR8283 SENR2986 RENR8342 RENR8343 RENR8279 Rev. Dlr. Net 15.70 .33 .66 .33 3.70 .33 10.90 IC

C27 & C32 Machine Engine C27 & C32 Machine Engine Quick Evac Oil Renewal System C32 Engine C32 Engine C32 Engine Power Train Power Train Power Train Traction Control System (TCS) Electronic Control System Brake/Chassis Electronic Control Module Power Train

10.90 3.70 28.60 .33 7.20 7.20 7.20 10.90 28.60 17.10 146.48

02/11/08

773F & 775F Off-Highway Truck VOLUME II (Systems, Electrical & Operators Station, Maintenance) EED1-UP, DLS1-UP Section Title

RENR8290-04 Contents for Service Manual RENR8275 Form No. SENR2300 RENR8277 SENR7733 RENR8290 SENR3130 SENR2872 RENR8293 RENR8294 RENR8291 RENR8292 RENR8317 RENR8285 RENR8344 KENR5955 RENR8286 SENR2996 SENR5664 SENR2874 SEBU7794 SENR2902 RENR8280 RENR8288 .33 17.10 .33 19.60 37.36 0.00 0.00 Rev. Dlr. Net 15.70 .33 .66 .33 3.70 .33 7.20 10.90 3.70 7.20 7.20 3.70 IC

Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Hydraulic System Systems Operation, Testing & Adjusting Hydraulic System Specifications Steering System Systems Operation, Testing & Adjusting Steering System Specifications, Systems Operation, Testing Suspension Cylinder & Adjusting Specifications, Systems Operation, Testing Autolubrication & Adjusting Systems Operation, Troubleshooting, Machine Monitoring System Testing & Adjusting Systems Operation, Troubleshooting, Vital Information Management Testing & Adjusting System (VIMS) Disassembly and Assembly Machine Systems Electrical System & Operators Station Index Tab Service Manual Air Conditioning & Heating System with R-134a Refrigerant Maintenance Index Tab Operation & Maintenance Schematic Index Tab Schematic Hydraulic System Schematic Electrical System

02/11/08

CAMINHES FORA-DE-ESTRADA 773F E 775F VOLUME I (Motor, Trem de Fora) EED1-UP, DLS1-E ACIMA

RPNR8289-02 Contedo para o Manual de Servio RPNR8275

Note: Este formulrio lista o contedo para o volume I do manual de servio deste produto. Consulte o volume II para obter informaes sobre Sistemas, Sistema Eltrico e Posto do Operador e Manuteno. Este formulrio lista os mdulos do manual de servio para este produto. Tambm possvel encomendar os itens listados separadamente. Quando os itens so atualizados ou suplementos so adicionados, sero anunciados na PR-VISUALIZAO e devero ser encomendados medida que se tornarem disponveis. Seo Ttulo Formulrio N Rev. Reven dedor Lquid o 15,70 0,33 0,66 0,33 3,70 0,33 10,90 IC

Pasta Etiqueta da Pasta Segurana Contedo do Manual de Servio Especificaes de Torque Guia de ndice do Motor Especificao Operao de Sistemas, Testes e Ajustes Especificaes, Operao de Sistemas, Testes e Ajustes Operao de Sistemas Desmontagem e Montagem Suplemento de Desmontagem e Montagem Soluo de Problemas Guia de ndice do Trem de Fora Especificaes Operao de Sistemas Testes e Ajustes Especificaes, Operao de Sistemas, Testes e Ajustes Operao de Sistemas, Diagnstico de Falhas, Testes e Ajustes Operao de Sistemas, Diagnstico de Falhas, Testes e Ajustes Desmontagem e Montagem

Motores de Mquinas C27 e C32 Motores de Mquinas C27 e C32 Quick Evac Sistema de Renovao de leo Motor C32 Motor C32 Motor C32 Trem de Fora Trem de Fora Trem de Fora Sistema de Controle de Trao (TCS) Sistema de Controle Eletrnico Mdulo de Controle Eletrnico do Freio/Chassi Trem de Fora

SENR2300 RPNR8276 SPNR7733 RPNR8289 SPNR3130 SPNR2870 SPNR9936 SPNR9937 RPNR8395 RPNR2223 RPNR9217 RPNR8278 RPNR9346 SPNR2871 RPNR8281 RPNR8282 RPNR8283 SPNR2986 RPNR8342 RPNR8343 RPNR8279

10,90 3,70 28,60 0,33 7,20 7,20 7,20 10,90 28,60 17,10

08/15/11

Caminhes Fora-de-Estrada 773F e 775F VOLUME II (Sistemas, Compartimento Eltrico e Posto do Operador, Manuteno) EED1-UP, DLS1-E ACIMA

RPNR8290-04 Contedo para o Manual de Servio RPNR8275

Note: Este formulrio lista o contedo do volume II do manual de servio deste produto. Consulte o volume I para obter informaes sobre o motor e o trem de fora. Este formulrio lista os mdulos do manual de servio para este produto. Tambm possvel encomendar os itens listados separadamente. Quando os itens so atualizados ou suplementos so adicionados, sero anunciados na PR-VISUALIZAO e devero ser encomendados medida que se tornarem disponveis. Seo Ttulo Formulrio N Rev. Reven dedor Lquid o 15,70 0,33 0,66 0,33 3,70 0,33 7,20 10,90 3,70 7,20 7,20 3,70 IC

Pasta Etiqueta da Pasta Segurana Contedo do Manual de Servio Especificaes de Torque Guia de ndice de Sistemas Especificaes Sistema Hidrulico Operao de Sistemas, Testes e Ajustes Sistema Hidrulico Especificaes Sistema de Direo Operao de Sistemas, Testes e Ajustes Sistema de Direo Especificaes, Operao de Sistemas, Cilindro de Suspenso Testes e Ajustes Especificaes, Operao de Sistemas, Lubrificao automtica Testes e Ajustes Operao de Sistemas, Diagnstico de Sistema de Monitoramento da Falhas, Testes e Ajustes Mquina Operao de Sistemas, Diagnstico de Sistema de Gerenciamento de Falhas, Testes e Ajustes Informaes Vitais (VIMS) Desmontagem e Montagem Sistemas da Mquina Guia de ndice do Sistema Eltrico e do Posto do Operador Manual de Servio Sistema de Ar Condicionado e Aquecimento com Refrigerante R134a Guia de ndice de Manuteno Operao e Manuteno Guia de ndice do Diagrama Diagrama Sistema Hidrulico Diagrama Sistema Eltrico

SENR2300 RPNR8277 SPNR7733 RPNR8290 SPNR3130 SPNR2872 RPNR8293 RPNR8294 RPNR8291 RPNR8292 RPNR8317 RPNR8285 RPNR8344 KPNR5955 RPNR8286 SPNR2996 SPNR5664 SPNR2874 SPBU7794 SPNR2902 RENR8280 RENR8288

0,33 17,10 0,33 19,60 37.36 0,00 0,00

08/16/11

773G & 775G OFF-HIGHWAY TRUCK VOLUME I (Engine, Power Train) JWS1-Up, MJS1-Up (Tier IV) MWH1-Up, RFM1-Up (DRC)

KENR9951 Contents for Service Manual KENR9950

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the Systems, Electrical & Operators Station and Maintenance information. This form lists the Service Manual modules available for this product. These items listed can also be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specification Specification Systems Operation, Testing & Adjusting Systems Operation, Testing & Adjusting Disassembly & Assembly Disassembly & Assembly Troubleshooting Troubleshooting Power Train Index Tab Specifications Systems Operation Testing & Adjusting Systems Operation, Troubleshooting, Testing & Adjusting Systems Operation, Troubleshooting, Testing & Adjusting Title Form No. SENR2300 KENR9953 SENR7733 KENR9951 SENR3130 SENR2870 SENR9936 KENR9885 SENR9937 KENR9886 KENR8148 RENR9217 KENR9790 KENR9795 SENR2871 KENR9956 KENR9957 KENR9958 KENR9960 KENR9961 Rev. Dlr. Net 15.70 .33 .66 .33 3.70 .33 10.90 IC

C27 & C32 Machine Engine (Tier IV) C27 & C32 Machine Engine (DRC) C27 & C32 Machine Engine (Tier IV) C27 & C32 Machine Engine (DRC) C27 Engine (Tier IV) C27 Engine (DRC) C27 & C32 Engine (Tier IV) C27 & C32 Engine (DRC) Power Train Power Train Power Train Chassis Electronic Control System Brake Electronic Control Module

10.90 28.60 .33 7.20 7.20 7.20 28.60 17.10

Note: The following information is not available for the initial release of this manual. This information must be ordered seperately when it becomes available. Disassembly & Assembly Supplement Disassembly & Assembly Supplement Disassembly & Assembly C27 Engine (Tier IV) C27 Engine (DRC) Power Train KENR9955 KENR8745 KENR9962

01/23/12

773G & 775G OFF-HIGHWAY TRUCK VOLUME II (Systems, Electrical & Operators Station, Maintenance) JWS1-Up, MJS1-Up (Tier IV) MWH1-Up, RFM1-Up (DRC)

KENR9952 Contents for Service Manual KENR9950

Note: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the Engine & Power Train information. This form lists the Service Manual modules available for this product. These items listed can also be ordered separately. Section Title Form No. SENR2300 KENR9954 SENR7733 KENR9952 SENR3130 SENR2872 KENR9963 KENR9964 KENR9965 KENR9966 KENR9967 KENR9968 KENR9938 KENR8744 SENR2996 SENR5664 SENR2874 SEBU8561 SENR2902 KENR8740 KENR8741 .33 17.10 .33 19.60 0.00 0.00 Rev. Dlr. Net 15.70 .33 .66 .33 3.70 .33 7.20 10.90 3.70 7.20 7.20 3.70 IC

Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Hydraulic & Braking System Systems Operation, Testing & Adjusting Hydraulic & Braking System Specifications Steering System Systems Operation, Testing & Adjusting Steering System Specifications, Systems Operation, Testing Suspension Cylinder & Adjusting Systems Operation, Testing & Adjusting Auto-Lubrication Systems Operation, Troubleshooting, Machine Monitoring System Testing & Adjusting Systems Operation, Troubleshooting, VIMS 3G (Electronic Control System) Testing & Adjusting Electrical System & Operators Station Index Tab Service Manual Air Conditioning & Heating System with R-134a Refrigerant Maintenance Index Tab Operation & Maintenance Schematic Index Tab Schematic Hydraulic System Schematic Electrical System

Note: The following information is not available for the initial release of this manual. This information must be ordered seperately when it becomes available. Disassembly and Assembly Machine Systems KENR9969

01/25/12

776 TRACTOR, 776 COAL HAULER & 777 TRUCK 84A1-1283, 14H1-205, 14W1-UP

SENR7155-05 Contents for Service Manual SENR7153

Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Disassembly & Assembly Power Train Index Tab Specifications Systems Operation, Testing & Adjusting Testing & Adjusting Disassembly & Assembly Systems Index Tab Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Disassembly & Assembly Specifications Systems Operation, Testing & Adjusting Service Manual Service Manual

Title

Form No. SENR2300 SENR7154 SENR7733 SENR7155 SENR3130 SENR2870 REG01561 REG00616 SENR7156 SENR2871 SENR7157 SENR7158 SENR7159 SENR7160 SENR2872 SENR7161 SENR7162 SENR7163 SENR7164 SENR7165 SENR7166 SENR7167 SENR7168 SENR7169 SENR7403 SENR7404 SENR7474 REG00914 SENR2996 SENR7580 SENR2874 SEBU5266 SEBU5391 SENR2902 SENR7222 SENR7466 SENR7221 SENR2070 SENR2318

Rev.

Dlr. Net

IC

.30

5.4 Bore, 60 degree, V12 Engine 5.4 Bore, 60 degree, V12 Engine D348 Engine Power Train Power Train Power Shift Transmission Power Train

.30

.30

Steering System Steering System Air System & Brakes Air System & Brakes Suspension Cylinder Suspension Cylinder Hydraulic System Hydraulic System Machine Systems 776 Wagon 776 Wagon Air Dryer Bendix-Westinghouse Air Compressors Electrical System & Operators Station Index Tab Disassembly & Assembly Operators System Maintenance Index Tab Operation & Maintenance Manual 777 Truck Operation & Maintenance Manual 776 Coal Hauler Schematic Index Tab Schematic Hydraulic System Schematic Air System Schematic Electrical (14H1-135, 84A1-559) Schematic Electrical (14H136-158, 84A560-868) Schematic Electrical (14H159-Up, 84A869-Up) (continued on next page)

.30 .30

02/11/08

776 TRACTOR, 776 COAL HAULER & 777 TRUCK (CONT.) 84A1-1283, 14H1-205, 14W1-UP

SENR7155-05 Contents for Service Manual SENR7153

Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for insertion into this manual. The form is not a standard part of the manual. Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available for insertion into this manual. The form is not a standard part of the manual.

02/11/08

776 TRACTOR & 777 TRUCK 84A1284-UP, 14H206-UP

SENR2967-02 Contents for Service Manual SENR2965

Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting

Title

Form No. SENR2300 SENR2966 SENR7733 SENR2967 SENR3130 SENR2870 REG01561 REG00616 SENR7156 SENR2871 SENR2968 SENR2969 SENR2970 SENR3018 SENR2986 SENR2971 SENR2872 SENR2973 SENR2974 SENR2975 SENR7165 SENR7166 SENR2976 SENR2977 SENR2979 REG00914 SENR7474 SENR2996 SENR2945 SENR2946 SENR2949 SENR2874 SEBU5977

Rev.

Disassembly & Assembly Power Train Index Tab Specifications Power Train Systems Operation Power Train Testing & Adjusting Power Train Testing & Adjusting Power Train Electrical System Service Manual Automatic Electronic Traction Aid Disassembly & Assembly Power Train Systems Index Tab Systems Operation, Testing & Adjusting Steering System Specifications Air System & Brakes Systems Operation, Testing & Adjusting Air System & Brakes Specifications Suspension Cylinder Systems Operation, Testing & Adjusting Suspension Cylinder Specifications Hydraulic System Systems Operation, Testing & Adjusting Hydraulic System Disassembly & Assembly Machine Systems Service Manual Tu-Flo Air Compressors Service Manual Air Dryer for Air Systems Electrical System & Operators Station Index Tab Service Manual Electronic Monitoring System Service Manual Operators Station Disassembly & Assembly Operators Station Maintenance Index Tab Operation & Maintenance Manual

5.4 Bore, 60 Degree V12 Vehicular Engine 5.4 Bore, 60 Degree V12 Vehicular Engine D348 Vehicular Engine

Dlr. Net 14.26 .30 .51 .30 2.98 .30 8.65 8.65 2.98 .30 8.65 52.00 8.65 8.65 .30 13.44 13.44 8.65

IC
13.69 .29 .49 .29 2.86 .29 8.30 8.30 2.86 .29 8.30 49.92 8.30 8.30

.29 12.90 12.90 8.30

.30

.29

02/11/08

Caterpillar: Confidential Green

776 TRACTOR & 777 TRUCK (CONT.) 84A1284-UP, 14H206-UP

SENR2967-02 Contents for Service Manual SENR2965

Section Schematic Index Tab Schematic Schematic Schematic Schematic

Title

Form No. SENR2902 SENR3019 SENR2972 SENR2978 SENR2982

Power Train Electrical System Steering System Hydraulic System Electrical System

SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for insertion into the manual. The form is not a standard part of the manual. SENR5664, Air Conditioning & Heating Service Manual with R-134a Refrigerant, is available for insertion into the manual. The form is not a standard part of the manual.

Caterpillar: Confidential Green

776B TRACTOR & 777B TRUCK VOLUME I (Engine, Power Train) 4YC1-UP, 6JC1-UP Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operations, Testing & Adjusting Disassembly & Assembly Service Manual Service Manual Service Manual Power Train Index Tab Specifications Systems Operation Testing & Adjusting Disassembly & Assembly Service Manual Service Manual Service Manual Title

SENR3137-11 Contents for Service Manual SENR3135 Form No. SENR2300 SENR3136 SENR7733 SENR3137 SENR3130 SENR2870 SENR4620 SENR4621 SENR3140 SENR4705 SENR4263 SENR3028 SENR2871 SENR3141 SENR3142 SENR3143 SENR3145 SENR2986 SENR3889 SENR4252 Rev. Dlr. Net IC

3500 Engine 3500 Engine 3508 Engine Automatic Ether injection System Engine Overspeed Indicator Caterpillar 3161 Governor Power Train Power Train Power Train Power Train Automatic Electronic Traction Aid Electronic Neutral Start Control Actual Gear Indicator

Caterpillar: Confidential Green

776B TRACTOR & 777B OFF-HIGHWAY TRUCK VOLUME II (Systems, Electrical & Operators Station, Maintenance) 4YC1-UP, 6JC1-UP Section Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Disassembly & Assembly Service Manual Service Manual Title

SENR8576-04 Contents for Service Manual SENR3135 Form No. SENR2300 SENR8574 SENR7733 SENR8576 SENR3130 SENR2872 SENR3146 SENR3147 SENR3148 SENR3149 SENR7165 SENR7166 SENR3150 SENR3151 SENR3153 SENR3537 SENR4733 SENR7474 REG00914 SENR5683 SENR2996 SENR2945 SENR2947 SENR2874 SEBU6024 SENR2902 SENR3144 SENR4289 SENR3154 SENR4253 Rev. Dlr. Net IC

Steering System Steering System Air System & Brakes Air System & Brakes Suspension Cylinder Suspension Cylinder Hydraulic System Hydraulic System Machine Systems Truck Payload Measurement System Truck Payload Measurement System (with Real Time Clock) Service Manual Air Dryer for Air Systems Service Manual Tu-Flo Air Compressors Service Manual Automatic Retarder Control System Electrical System & Operators Station Index Tab Service Manual Electronic Monitoring System Service Manual Starting & Charging Systems Maintenance Index Tab Operation & Maintenance Manual Schematic Index Tab Schematic Electrical System (4YC1-590, 6JC1-69) Schematic Electrical System (4YC591-Up, 6JC70-Up) Schematic Electrical System Schematic Electrical System (with Neutral Start Control, Actual Gear Indicator & Payload Measurement System) Schematic Electrical System (4YC1384-1638, 6JC84-97) Schematic Electrical System (4YC1639-Up, 6JC98-Up) Schematic Hydraulic System (continued)

SENR4796 SENR5665 SENR3152

Caterpillar: Confidential Green

776B TRACTOR & 777B OFF-HIGHWAY TRUCK (contd) VOLUME II (Systems, Electrical & Operators Station, Maintenance) 4YC1-UP, 6JC1-UP

SENR8576-04 Contents for Service Manual SENR3135

Form SENR3334, Air Conditioning & Heating Systems Service Manual with R-12 Refrigerant, is available for insertion into the manual. The form is not a standard part of the manual. Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available for insertion into the manual. The form is not a standard part of the manual.

Caterpillar: Confidential Green

776C TRACTOR & 777C TRUCK 2TK1-UP, 4XJ1-UP

SENR5602-07 Contents for Service Manual SENR5600

Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Electronic Troubleshooting Service Manual Power Train Index Tab Specifications Systems Operation Testing & Adjusting Service Manual Service Manual Service Manual Service Manual Service Manual Systems Index Tab Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Service Manual Service Manual Service Manual

Title

Form No. SENR2300 SENR5601 SENR7733 SENR5602 SENR3130 SENR2870 SENR5189 SENR5190 SENR5191 SENR4263 SENR2871 SENR5603 SENR5604 SENR5605 SENR9122 SENR5683 SENR2986 SENR3889 SENR4252 SENR2872 SENR5607 SENR5608 SENR5609 SENR5610 SENR5611 SENR5612 SENR5614 SENR5615 REG00914 SENR7474 SENR4733 SENR2996 SENR2945 SENR2947

Rev.

3508 EUI Engine 3508 EUI Engine 3508 EUI Engine Engine Overspeed Indicator Power Train Power Train Power Train Electronic Programmable Transmission Control II Automatic Retarder Control System Automatic Electronic Traction Aid Electronic Neutral Start Control Actual Gear Indicator

Dlr. Net 14.26 .30 .51 .30 2.98 .30 8.65 8.65 22.60 13.44 .30 8.65 52.00 8.65 8.65

IC
13.69 .29 .49 .29 2.86 .29 8.30 8.30 21.70 12.90 .29 8.30 49.92 8.30 8.30

Steering System Steering System Air System & Brakes Air System & Brakes Suspension Cylinder Suspension Cylinder Hydraulic System Hydraulic System Tu-Flo Compressors Air Dryer for Air Systems Truck Payload Measurement System (with Real Time Clock) Electrical System & Operators Station Index Tab Service Manual Electronic Monitoring System Service Manual Starting & Charging Systems (continued on next page)

2.98 .30 11.63 5.66 13.44 13.44

2.86 .29 11.16 5.43 12.90 12.90

Caterpillar: Confidential Green

776C TRACTOR & 777C TRUCK (CONT.) 2TK1-UP, 4XJ1-UP

SENR5602-07 Contents for Service Manual SENR5600

Section Maintenance Index Tab Operation & Maintenance Manual Schematic Index Tab Schematic Schematic

Title

Form No. SENR2874 SEBU6407 SENR2902 SENR5613 SENR5617

Rev.

Dlr. Net

IC

Hydraulic System Electrical System

Form SENR3334, Air Conditioning & Heating Systems Service Manual with R-12 Refrigerant, is available for insertion into the manual. The form is not a standard part of the manual. Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available for insertion into the manual. The form is not a standard part of the manual.

Caterpillar: Confidential Green

776C TRACTOR & 777C TRUCK (DISASSEMBLY & ASSEMBLY) 2TK1-UP, 4XJ1-UP Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Disassembly & Assembly Power Train Index Tab Disassembly & Assembly Systems Index Tab Disassembly & Assembly Disassembly & Assembly Supplement Title

SENR8627 Contents for Service Manual SENR8625 Form No. SENR2910 SENR8626 SENR7733 SENR8627 SENR3130 SENR2870 SENR5192 SENR2871 SENR5606 SENR2872 SENR5616 SENR5693 Rev. Dlr. Net 6.90 .30 .51 .30 2.98 .30 13.44 .30 13.44 .30 13.44 5.66 IC
6.62 .29 .49 .29 2.86 .29 12.90 .29 12.90 .29 12.90 5.43

08 06 01

3508 EUI Engine Power Train Machine Systems Front Brake (Oil Cooled Disc Brakes)

Caterpillar: Confidential Green

776D TRACTOR & 777D TRUCK VOLUME I (ENGINE, POWER TRAIN) 3PR1-UP, 5ER1-UP Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operations, Testing & Adjusting Troubleshooting Service Manual Disassembly & Assembly Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation Testing & Adjusting Service Manual Disassembly & Assembly Title

SENR6904-03 Contents for Service Manual SENR6905 Form No. SENR2300 SENR6903 SENR7733 SENR6904 SENR3130 SENR2870 SENR1122 SENR1123 SENR1128 SENR1424 SENR1126 SENR6927 SENR2871 SENR6911 SENR6912 SENR6913 SENR9122 RENR3366 Rev. Dlr. Net 14.26 .30 .51 .30 2.98 .30 5.66 8.65 22.60 2.98 22.60 13.44 .30 5.66 8.65 8.65 8.65 22.60 IC
13.69 .29 .49 .29 2.86 .29 5.43 8.30 21.70 2.86 21.70 12.90 .29

01 08 01 06 03 03 03

3500B Engines 3500B Engines 3500B Engine Exhaust Diverter 3500B Engine 3508B Engine Power Train Power Train Power Train Electronic Programmable Transmission Control Power Train

02

5.43 8.30 8.30 8.3 21.70

Caterpillar: Confidential Green

776D TRACTOR & 777D TRUCK VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION, MAINTENANCE) 3PR1-UP, 5ER1-UP Section Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Service Manual Service Manual Service Manual Service Manual Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Service Manual Title

SENR6923-04 Contents for Service Manual SENR6905 Form No. SENR2300 SENR6922 SENR7733 SENR6923 SENR3130 SENR2872 SENR6914 SENR6915 SENR6916 SENR6917 SENR5683 SENR2986 SENR7474 REG00914 SENR6918 SENR6919 SENR6920 SENR6921 SENR4733 SENR6926 SENR2996 SENR6717 SENR6615 SENR2874 SEBU6757 SENR2902 SENR6909 SENR6910 Rev. Dlr. Net 14.26 .30 .51 .30 2.98 .30 2.98 2.98 5.66 13.44 5.66 8.65 2.98 8.65 2.98 2.98 2.98 5.66 8.65 13.44 .30 13.44 8.65 .30 16.22 IC
13.69 .29 .49 .29 2.86 .29 2.86 2.86 5.43 12.90 5.43 8.30 2.86 8.30 2.86 2.86 2.86 5.43 8.30 12.90 .29 12.90 8.30 .29 15.57

01 08 03 06

Steering System Steering System Air System & Brakes Air System & Brakes Automatic Retarder Control System Automatic Electronic Traction Aid Air Dryer Tu-Flo Air Compressors Suspension Cylinder Suspension Cylinder Hydraulic System Hydraulic System Truck Payload Measurement System (With Real Time Clock) Disassembly & Assembly Machine Systems Electrical System & Operators Station Index Tab Service Manual Caterpillar Monitoring System Service Manual Contour Series Seat Maintenance Index Tab Operation & Maintenance Manual Schematic Index Tab Schematic Hydraulic System Schematic Electrical System

02 05 05 03

02

05 02 01

Form SENR5664-05, Air Conditioning & Heating Service Manual with R-134a Refrigerant, is available for insertion into this manual. The form is not a standard part of the manual.

777D OFF-HIGHWAY TRUCK VOLUME I (ENGINE, POWER TRAIN) 2YW1-UP

SENR1509-02 Contents for Service Manual SENR1510

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the Systems, Electrical & Operators Station and Maintenance information. The items listed can be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operations, Testing & Adjusting Troubleshooting Service Manual Disassembly & Assembly Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation Testing & Adjusting Service Manual Disassembly & Assembly Title Form No. SENR2300 SENR1508 SENR7733 SENR1509 SENR3130 SENR2870 SENR1122 SENR1123 SENR1128 SENR1424 SENR1126 SENR6927 SENR2871 SENR6911 SENR6912 SENR6913 SENR9122 RENR3366 Rev. Dlr. Net 14.26 .30 .51 .30 2.98 .30 5.66 8.65 22.60 5.66 22.60 13.44 .30 5.66 8.65 8.65 8.65 22.60 IC
13.69 .29 .49 .29 2.86 .29 5.43 8.30 21.70 5.43 21.70 12.90 .29 5.43 8.30 8.30 8.30 21.70

08 06 03 03 03

3500B Engines 3500B Engines 3500B Electronic Engines Exhaust Diverter 3500B Engines 3500B Engines Power Train Power Train Power Train Electronic Programmable Transmission Control Power Train

02

03/30/11

777D OFF-HIGHWAY TRUCK VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION, MAINTENANCE) 2YW1-UP

SENR1511-03 Contents for Service Manual SENR1510

Note: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the Engine & Power Train information. The items listed can be ordered separately. When items are updated or supplements added they will be announced in PREVIEW and should be ordered as they become available. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Service Manual Service Manual Service Manual Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Service Manual Title Form No. SENR2300 SENR1512 SENR7733 SENR1511 SENR3130 SENR2872 SENR6914 SENR6915 SENR6916 SENR6917 SENR2986 SENR7474 REG00914 SENR6918 SENR6919 SENR6920 SENR6921 SENR4733 SENR6926 SENR2996 SENR6717 SENR6615 SENR2874 SEBU7114 SENR2902 SENR6909 SENR1507 Rev. Dlr. Net 14.26 .30 .51 .30 2.98 .30 2.98 2.98 5.66 13.44 8.65 2.98 8.65 2.98 2.98 2.98 5.66 8.65 13.44 .30 13.44 8.65 .30 16.22 IC
13.69 .29 .49 .29 2.86 .29 2.86 2.86 5.43 12.90 8.30 2.86 8.30 2.86 2.86 2.86 5.43 8.30 12.90 .29 12.90 8.30 .29 15.57

08 01 06

Steering System Steering System Air System & Brakes Air System & Brakes Automatic Electronic Traction Aid Air Dryer Tu-Flo Air Compressors Suspension Cylinder Suspension Cylinder Hydraulic System Hydraulic System Truck Payload Measurement System (with Real Time Clock) Disassembly & Assembly Machine Systems Electrical System & Operators Station Index Tab Service Manual Monitoring System Service Manual Contour Series Seat Maintenance Index Tab Operation & Maintenance Manual Schematic Index Tab Schematic Hydraulic System Schematic Electrical System

05 03

02

05 02

Note: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available for insertion into this manual. The form is not a standard part of the manual.

04/14/08

Caterpillar: Confidential Green

776D WHEEL TRACTOR & 777D TRUCK VOLUME I (ENGINE, POWER TRAIN) AFS1-UP, AGC1-UP, AGY1-UP (HAA) Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operations, Testing & Adjusting Troubleshooting Disassembly & Assembly Disassembly & Assembly Supplement Service Manual Power Train Index Tab Specifications Systems Operation Testing & Adjusting Disassembly & Assembly Service Manual Service Manual Title

RENR3331-02 Contents for Service Manual RENR3330 Form No. SENR2300 RENR3332 SENR7733 RENR3331 SENR3130 SENR2870 SENR1122 SENR1123 SENR1128 SENR1126 RENR3367 RENR2223 SENR2871 RENR3318 RENR3319 RENR3320 RENR3366 RENR2668 SENR2986 Rev. Dlr. Net 14.26 .30 .51 .30 2.98 .30 5.66 8.65 22.60 22.60 13.44 .30 5.66 5.66 8.65 13.44 8.65 IC
13.69 .29 .49 .29 2.86 .29 5.43 8.30 21.70 21.70 12.90 .29 5.43 5.43 8.30 12.90 8.30

08 06 03 03 03

3500B Engine 3500B Engine 3500B Engine 3500B Engine 3508B & 3512B Engines Oil Renewal System Power Train Power Train Power Train Power Train Electronic Programmable Transmission Control Traction Control System (TCS)

02

Caterpillar: Confidential Green

776D TRACTOR & 777D OFF-HIGHWAY TRUCK VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION, MAINTENANCE) AGC1-UP, AFS1-UP, AGY1-UP (HAA) Section Title

RENR3333-06 Contents for Service Manual RENR3330 Form No. SENR2301 RENR3334 SENR7733 RENR3333 SENR3130 SENR2872 RENR3321 RENR3322 RENR3323 RENR3324 SENR1503 SENR7474 REG00914 RENR3325 RENR3326 RENR3327 RENR3328 RENR3365 SENR2996 RENR3371 SENR4733 SENR5664 SENR6717 SENR2874 SEBU7261 SENR2902 RENR3329 RENR3363 RENR8392 RENR3364 Rev. Dlr. Net 14.26 .30 .60 .30 3.40 .30 3.40 6.50 6.50 15.50 15.50 3.40 9.90 3.40 3.40 3.40 6.50 26.00 .30 6.50 9.90 15.50 15.50 .30 16.22 IC

Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Steering System Systems Operation, Testing & Adjusting Steering System Specifications Air System & Brakes Systems Operation, Testing & Adjusting Air System & Brakes Systems Operation, Troubleshooting, Brake Electronic Control System Testing & Adjusting Service Manual Air Dryer Service Manual Tu-Flo Air Compressor Specifications Suspension Cylinders Systems Operation, Testing & Adjusting Suspension Cylinders Specifications Hydraulic System Systems Operation, Testing & Adjusting Hydraulic System Disassembly & Assembly Machine Systems Electrical System & Operators Station Index Tab Systems Operation Electronic Systems Guide Service Manual Truck Measurement System (With Real Time Clock) Service Manual Air Conditioning & Heating Systems With R-134a Refrigerant Service Manual Caterpillar Monitoring System Maintenance Index Tab Operation & Maintenance Schematic Index Tab Schematic Hydraulic System Schematic Electrical System (AGC1-1301, AFS1-81) Schematic Electrical System (AGC1302-Up, AFS82-Up) Schematic Electrical System (AGY1-Up)

08 01 06

01 01 03 05 03

02 05 05 04

Form REHS0563, 776D Tractor & 777D Truck Assembly Procedure Special Instruction, is available for insertion into this manual. The form is not a standard part of the manual.

Caterpillar: Confidential Green

777D OFF-HIGHWAY TRUCK VOLUME I (ENGINE, POWER TRAIN) FKR1-UP Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operations, Testing & Adjusting Troubleshooting Disassembly & Assembly Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation Testing & Adjusting Systems Operation, Troubleshooting, Testing & Adjusting Disassembly & Assembly Title

RENR8421-02 Contents for Service Manual RENR8420 Form No. SENR2300 RENR8423 SENR7733 RENR8421 SENR3130 SENR2870 SENR1122 SENR1123 SENR1128 SENR1126 RENR8434 SENR2871 RENR8425 RENR8426 RENR8427 RENR8399 RENR8428 Rev. Dlr. Net 15.70 .33 .66 .33 3.70 .33 IC

Engine Engine

.33

Electronic Control System Power Train

Caterpillar: Confidential Green

777D OFF-HIGHWAY TRUCK VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION, MAINTENANCE) FKR1-UP Section Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Specifications Testing & Adjusting Specifications, Systems Operation, Testing & Adjusting Systems Operation, Troubleshooting, Testing & Adjusting Systems Operation, Troubleshooting, Testing & Adjusting Systems Operation Disassembly & Assembly Maintenance Index Tab Operation & Maintenance Schematic Index Tab Schematic Schematic Title

RENR8422-02 Contents for Service Manual RENR8420 Form No. SENR2300 RENR8424 SENR7733 RENR8422 SENR3130 SENR2872 RENR8438 RENR8439 RENR8435 RENR8436 RENR8429 RENR8430 RENR8437 RENR8386 RENR8398 RENR8397 RENR8432 SENR2874 SEBU8308 SENR2902 RENR8431 RENR8433 Rev. Dlr. Net 15.70 .33 .66 .33 3.70 .33 IC

Hydraulic System Hydraulic System Steering System Steering System Air System & Brakes Air System & Brakes Suspension Cylinder Truck Payload Electronic Control System Brake Electronic Control System Monitoring System Machine Systems (FKR200-Up)

Hydraulic System Electrical System

777D I FKR1-

RCNR8421-02 RCNR8420

Note: I II PREVIEW SENR2300 RCNR8423 SCNR7733 RCNR8421 SCNR3130 SCNR2870 SCNR1122 SCNR1123 SCNR1128 SCNR1126 RCNR8434 SCNR2871 RCNR8425 RCNR8426 RCNR8427 RCNR8399 RCNR8428 15.70 0.33 0.66 0.33 3.70 0.33 IC

0.33

FKR200-

02/10/12

777D II FKR1-

RCNR8422-02 RCNR8420

Note: II I PREVIEW SENR2300 RCNR8424 SCNR7733 RCNR8422 SCNR3130 SCNR2872 RCNR8438 RCNR8439 RCNR8435 RCNR8436 RCNR8429 RCNR8430 RCNR8437 RCNR8386 RCNR8398 RCNR8397 RCNR8432 SCNR2874 SCBU8308 SCNR2902 RENR8431 RENR8433 15.70 0.33 0.66 0.33 3.70 0.33 IC

FKR200-

02/10/12

Caterpillar: Confidential Green

777F OFF-HIGHWAY TRUCK VOLUME I (Engine, Power Train) JRP1-UP Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specification Systems Operation, Testing & Adjusting Specifications, Systems Operation, Testing & Adjusting Systems Operation Disassembly & Assembly Disassembly & Assembly Supplement Troubleshooting Power Train Index Tab Specifications Systems Operation Testing & Adjusting Specifications, Systems Operation, Testing & Adjusting Systems Operation, Troubleshooting, Testing & Adjusting Systems Operation, Troubleshooting, Testing & Adjusting Disassembly & Assembly Title

RENR8296-02 Contents for Service Manual RENR8295 Form No. SENR2300 RENR8298 SENR7733 RENR8296 SENR3130 SENR2870 SENR9936 SENR9937 RENR8395 RENR2223 RENR9217 RENR8300 RENR9346 SENR2871 RENR8301 RENR8302 RENR8303 SENR2986 RENR8342 RENR8343 RENR8304 Rev. Dlr. Net 15.70 .33 .66 .33 3.70 .33 10.90 3.70 3.70 IC

C27 & C32 Machine Engine C27 & C32 Machine Engine Quick Evac Oil Renewal System C32 Engine C32 Engine C32 Engine

Traction Control System (TCS) Electronic Control System Brake/Chassis Electronic Control Module

.33 7.20 10.90 7.20 10.90 28.60 17.10 150.18

Caterpillar: Confidential Green

777F Off-Highway Truck VOLUME II (Systems, Electrical & Operators Station, Maintenance) JRP1-UP Section Title

RENR8297-04 Contents for Service Manual RENR8295 Form No. SENR2300 RENR8299 SENR7733 RENR8297 SENR3130 SENR2872 RENR8314 RENR8315 RENR8312 RENR8313 RENR8316 RENR8396 RENR8344 KENR5955 RENR8311 SENR2996 SENR5664 SENR2874 SEBU7790 SENR2902 RENR8305 RENR8307 .33 17.10 .33 19.60 .33 25.50 0.00 Rev. Dlr. Net 15.70 .33 .66 .33 3.70 .33 3.70 10.90 3.70 7.20 7.20 3.70 IC

Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Hydraulic System Systems Operation, Testing & Adjusting Hydraulic System Specifications Steering System Systems Operation, Testing & Adjusting Steering System Specifications, Systems Operation, Testing Suspension Cylinder & Adjusting Specifications, Systems Operation, Testing Autolubrication & Adjusting Systems Operation, Troubleshooting, Machine Monitoring System Testing & Adjusting Systems Operation, Troubleshooting, Vital Information Management Testing & Adjusting System (VIMS) Disassembly & Assembly Machine Systems Electrical System & Operators Station Index Tab Service Manual Air Conditioning & Heating System with R-134a Refrigerant Maintenance Index Tab Operation & Maintenance Schematic Index Tab Schematic Hydraulic System Schematic Electrical System

Form REHS2594, 777F Off HighwayTruck Assembly Procedure Special Instruction, is available for insertion into this manual. The form is not a standard part of the manual.

CAMINHO FORA-DE-ESTRADA 777F VOLUME I (MOTOR, TREM DE FORA) JRP1-UP

RPNR8296-02 Contedo do Manual de Servio RPNR8295

Note: Este formulrio lista o contedo do Volume I do Manual de Servio deste produto. Veja o Volume II para Informaes de Manuteno, de Sistemas, Eltrico e da Estao do Operador Este formulrio lista os mdulos do Manual de Servio disponveis para este produto. Estes itens listados podem tambm ser pedidos separadamente. Quando os itens so atualizados ou suplementos so adicionados, eles sero anunciados na PREVISO, e devem ser pedidos medida em que tornarem-se disponveis. Seo Cargo Formulrio N. R Reven dedor Lquid a 15,70 0,33 0,66 0,33 3,70 0,33 10,90 3,70 3,70 IC

Classificador Etiqueta do Classificador Segurana Contedo do Manual de Servio Especificaes de Torques Etiqueta de ndice Motor Especificao Operao, Testes e Ajustes de Sistemas Especificaes, Operao, Testes e Ajustes de Sistemas Operao dos Sistemas Desmontagem e Montagem Suplemento de Desmontagem e Montagem Diagnstico de Falhas Etiqueta de ndice Trem de Fora Especificaes Operao dos Sistemas Testes e Ajustes Especificaes, Operao, Testes e Ajustes de Sistemas Operao, Diagnstico de Falhas, Testes e Ajustes de Sistemas Operao, Diagnstico de Falhas, Testes e Ajustes de Sistemas Desmontagem e Montagem

Motores de Mquinas C27 e C32 Motores de Mquinas C27 e C32 Suporte do Sistema de Renovao de leo Motor C32 Motor C32 Motor C32

SENR2300 RPNR8298 SPNR7733 RPNR8296 SPNR3130 SPNR2870 SPNR9936 SPNR9937 RPNR8395 RPNR2223 RPNR9217 RPNR8300 RPNR9346 SPNR2871 RPNR8301 RPNR8302 RPNR8303 SPNR2986 RPNR8342 RPNR8343 RPNR8304

Sistema de controle de trao (TCS) Sistema de controle eletrnico Mdulo de Controle Eletrnico do Freio/Chassis

0,33 7,20 10,90 7,20 10,90 28,60 17,10 150.18

12/01/08

CAMINHO FORA-DE-ESTRADA 777F VOLUME II (SISTEMAS, ELTRICO E DA ESTAO DO OPERADOR, MANUTENO) JRP1-UP

RPNR8297-04 Contedo de Manual de Servio RPNR8295

Note: Este formulrio lista o contedo do Volume II do Manual de Servio deste produto. Veja o Volume I para informaes sobre o Motor e o Trem de Fora. Este formulrio lista os mdulos do Manual de Servio disponveis para este produto. Estes itens listados podem tambm ser pedidos separadamente. Quando itens so atualizados ou suplementos so adicionados, eles sero anunciados na PREVISO e devem ser pedidos medida em que tornaremse disponveis. Seo Cargo Formulrio N. R Reven dedor Lquid a 15,70 0,33 0,66 0,33 3,70 0,33 3,70 10,90 3,70 7,20 7,20 3,70 IC

Classificador Etiqueta do Classificador Segurana Contedo do Manual de Servio Especificaes de Torques Etiqueta de ndice para Sistemas Especificaes Sistema Hidrulico Operao, Testes e Ajustes de Sistemas Sistema Hidrulico Especificaes Sistema de Direo Operao, Testes e Ajustes de Sistemas Sistema de Direo Especificaes, Operao dos Sistemas, Cilindro da Suspenso Testes e Ajuste e Diagramas Esquemticos Especificaes, Operao, Testes e Ajustes Autolubrificao de Sistemas Operao, Diagnstico de Falhas, Testes e Sistema de Monitorizao da Ajustes de Sistemas Mquina Operao, Diagnstico de Falhas, Testes e Sistema de Gerenciamento de Ajustes de Sistemas Informaes Vitais (VIMS) Desmontagem e Montagem Sistemas da Mquina Etiqueta de ndice do Sistema Eltrico e da Estao do Operador Manual de Servio Sistema de Ar Condicionado e Aquecimento com Lquido Arrefecedor R-134a Etiqueta de ndice Manuteno Operao e Manuteno 15 Etiqueta de ndice de Esquemas Diagrama Sistema Hidrulico Diagrama Sistema eltrico

SENR2300 RPNR8299 SPNR7733 RPNR8297 SPNR3130 SPNR2872 RPNR8314 RPNR8315 RPNR8312 RPNR8313 RPNR8316 RPNR8396 RPNR8344 KPNR5955 RPNR8311 SPNR2996 SPNR5664 SPNR2874 SPBU7790 SPNR2902 RENR8305 RENR8307

0,33 17,10 0,33 19,60 0,33 25,50 0,00

Note: O Formulrio RPHS2594, Instruo Especial do Procedimento de Montagem do Caminho Fora-deEstrada 777F, est disponvel para insero neste Manual. O formulrio no uma parte padro do Manual.

12/01/08

Camin de Obras 777F VOLUMEN I (Motor, Tren de fuerza) JRP1-Y Sig.

RSNR8296-02 Contenido para Manual de Servicio RSNR8295

Note: Esta forma indica el contenido para el Volumen I del Manual de Servicio para este producto. Vea el Volumen II para obtener informacin acerca de los Sistemas, Sistema elctrico, Estacin del operador, Mantenimiento y Diagramas. Estos modulos aqu indicados pueden pedirse por separado. Seccin Ttulo No. de forma SENR2300 RSNR8298 SSNR7733 RSNR8296 SSNR3130 SSNR2870 SSNR9936 SSNR9937 RSNR8395 RSNR2223 RSNR9217 RSNR8300 RSNR9346 SSNR2871 RSNR8301 RSNR8302 RSNR8303 SSNR2986 RSNR8342 RSNR8343 RSNR8304 Rev. Dlr. Net 15,70 0,33 0,66 0,33 3,70 0,33 10,90 3,70 3,70 IC

Carpeta Etiqueta de la carpeta Seguridad Contenido del Manual de Servicio Especificaciones de par de apriete Tabulador del ndice del motor Especificacin Motor de la mquina C27 y C32 Operacin de Sistemas, Pruebas y Ajustes Motor de la mquina C27 y C32 Especificaciones, Operacin de Sistemas, Quick Evac Pruebas Ajustes Operacin de Sistemas Sistema de Renovacin del Aceite Desarmado y Armado Motor C32 Suplemento de Desarmado y Armado Motor C32 Localizacin y solucin de problemas Motor C32 Tabulador del ndice del tren de fuerza Especificaciones Operacin de Sistemas Pruebas y Ajustes Especificaciones, Operacin de Sistemas, Sistema de control de traccin (TCS) Pruebas Ajustes Operacin de Sistemas, Localizacin y Sistema de control electrnico Solucin de Problemas, Pruebas Ajustes Operacin de Sistemas, Localizacin y Mdulo de control electrnico del Solucin de Problemas, Pruebas Ajustes chasis/freno Desarmado y Armado

0,33 7,20 10,90 7,20 10,90 28,60 17,10 150.18

03/23/11

Camin de Obras 777F VOLUMEN II (Sistemas, Sistema elctrico y Estacin del operador, Mantenimiento) JRP1-y sig.

RSNR8297-04 Contenido para Manual de Servicio RSNR8295

Note: Esta forma indica el contenido para el Volumen I del Manual de Servicio para este producto. Vea el Volumen I para ver la informacin del Tren de fuerza y Motor. Esta forma indica los mdulos del manual de servicio disponibles para este producto. Los artculos indicados pueden pedirse por separado. Seccin Ttulo No. de forma SENR2300 RSNR8299 SSNR7733 RSNR8297 SSNR3130 SSNR2872 RSNR8314 RSNR8315 RSNR8312 RSNR8313 RSNR8316 RSNR8396 RSNR8344 KSNR5955 RSNR8311 SSNR2996 SSNR5664 SSNR2874 SSBU7790 SSNR2902 RENR8305 RENR8307 0,33 17,10 0,33 19,60 0,33 25,50 0,00 Rev. Dlr. Net 15,70 0,33 0,66 0,33 3,70 0,33 3,70 10,90 3,70 7,20 7,20 3,70 IC

Carpeta Etiqueta de la carpeta Seguridad Contenido del Manual de Servicio Especificaciones de par de apriete Tabulador del ndice de Sistemas Especificaciones Sistema hidrulico Operacin de Sistemas, Pruebas y Ajustes Sistema hidrulico Especificaciones Sistema de direccin Operacin de Sistemas, Pruebas y Ajustes Sistema de direccin Especificaciones, Operacin de Sistemas, Cilindro de suspensin Pruebas Ajustes Especificaciones, Operacin de Sistemas, Autolubricacin Pruebas Ajustes Operacin de Sistemas, Localizacin y Sistema Monitor de la Mquina Solucin de Problemas, Pruebas Ajustes Operacin de Sistemas, Localizacin y Sistema de Administracin de Solucin de Problemas, Pruebas Ajustes Informacin Vital (VIMS) Desarmado y Armado Sistemas de mquina Tabulador del ndice del Sistema elctrico y Estacin del operador Manual de Servicio Sistema de Aire acondicionado y Calefaccin con Refrigerante R-134a Tabulador del ndice de mantenimiento Operacin y Mantenimiento Orejeta del ndice de Diagramas Diagrama Sistema hidrulico Diagrama Sistema elctrico

Note: El formulario REHS2594, 777F Off HighwayTruck Assembly Procedure Special Instruction se puede adjuntar a este manual. La forma es una seccin independiente y no estndar de este manual.

03/23/11

777G OFF-HIGHWAY TRUCK VOLUME I (Engine, Power Train) RDR1-UP (Tier IV), TNM1-UP (DRC)

KENR9921 Contents for Service Manual KENR9920

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the Systems, Electrical & Operators Station and Maintenance information. This form lists the Service Manual modules available for this product. These items listed can also be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specification Systems Operation, Testing & Adjusting Specifications, Systems Operation, Testing & Adjusting Systems Operation Disassembly & Assembly Disassembly & Assembly Troubleshooting Troubleshooting Power Train Index Tab Specifications Systems Operation Testing & Adjusting Systems Operation, Troubleshooting, Testing & Adjusting Systems Operation, Troubleshooting, Testing & Adjusting Title Form No. SENR2300 KENR9923 SENR7733 KENR9921 SENR3130 SENR2870 SENR9936 SENR9937 RENR8395 RENR2223 KENR8148 RENR9217 KENR9790 KENR9795 SENR2871 KENR9925 KENR9926 KENR9927 KENR9929 KENR9930 Rev. Dlr. Net 15.70 .33 .66 .33 3.70 .33 10.90 3.70 3.70 IC

C27 & C32 Machine Engine C27 & C32 Machine Engine Quick Evac Oil Renewal System C27 & C32 Engine (Tier IV) C27 & C32 Engine (DRC) C27 & C32 Engine (Tier IV) C27 & C32 Engine (DRC)

Power Train Electronic Control System Brake Electronic Control Module

.33 7.20 10.90 7.20 28.60 17.10

Note: The following information is not available for the initial release of this manual. This information must be ordered seperately when it becomes available. Disassembly & Assembly Supplement Disassembly & Assembly C32 Engine Power Train KENR8739 KENR9931

01/30/12

777G OFF-HIGHWAY TRUCK VOLUME II (Systems, Electrical & Operators Station, Maintenance) RDR1-UP (Tier IV), TNM1-UP (DRC)

KENR9922 Contents for Service Manual KENR9920

Note: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the Engine & Power Train information. This form lists the Service Manual modules available for this product. These items listed can also be ordered separately. Section Title Form No. SENR2300 KENR9924 SENR7733 KENR9922 SENR3130 SENR2872 KENR9932 KENR9933 KENR9934 KENR9935 KENR9936 KENR9944 KENR9937 KENR9938 KENR9940 SENR2996 KENR9941 SENR5664 SENR2874 SEBU8095 SEBU8227 SENR2902 KENR9942 UENR1024 KENR9943 .33 17.10 .33 19.60 .33 25.50 0.00 3.70 Rev. Dlr. Net 15.70 .33 .66 .33 3.70 .33 3.70 10.90 3.70 7.20 7.20 IC

Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Hydraulic & Braking System Systems Operation, Testing & Adjusting Hydraulic & Braking System Specifications Steering System Systems Operation, Testing & Adjusting Steering System Specifications, Systems Operation, Testing Suspension Cylinder & Adjusting Specifications, Systems Operation, Testing Fast Fill Center & Adjusting Specifications, Systems Operation, Testing Auto Lubrication & Adjusting Systems Operation, Troubleshooting, Machine Monitoring System Testing & Adjusting Specifications, Systems Operation, Testing Hydraulic Fan & Adjusting Electrical System & Operators Station Index Tab Systems Operation, Troubleshooting, Vital Information Management Testing & Adjusting System (VIMS) Service Manual Air Conditioning & Heating System with R-134a Refrigerant Maintenance Index Tab Operation & Maintenance (Tier IV) Operation & Maintenance (DRC) Schematic Index Tab Schematic Hydraulic System Schematic Electrical System (LRC) Schematic Electrical System (Tier IV)

Note: Form REHS5053, 777G Off HighwayTruck Assembly Procedure Special Instruction, is available for insertion into this manual. The form is not a standard part of the manual. Note: The following information is not available for the initial release of this manual. This information must be ordered seperately when it becomes available. Disassembly & Assembly Systems Operation Machine Systems Tire Pressure Monitoring KENR9939 KENR6295

01/30/12

Caterpillar: Confidential Green

785 TRUCK VOLUME I (Engine, Power Train) 8GB1-UP Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Service Manual Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Service Manual Disassembly & Assembly Power Train Index Tab Specifications Specifications Systems Operation Testing & Adjusting Testing & Adjusting Service Manual Service Manual Service Manual Service Manual Disassembly & Assembly Title

SENR4001-14 Contents for Service Manual SENR4000 Form No. SENR2300 SENR3099 SENR7733 SENR4001 SENR3130 SENR2870 SENR4705 SENR4263 SENR4620 SENR4621 SENR3028 SENR4004 SENR2871 SENR4005 SENR3588 SENR4006 SENR4008 SENR3980 SENR2986 SENR3889 SENR4252 SENR1476 SENR4010 Rev. Dlr. Net 14.26 .30 .51 .30 2.98 .30 8.65 2.98 8.65 8.65 5.66 22.60 .30 5.66 5.66 8.65 22.60 22.60 8.65 2.98 2.98 2.98 13.44 IC
13.69 .29 .49 .29 2.86 .29 8.30 2.86 8.30 8.30 5.43 21.70 .29 5.43 5.43 8.30 21.70 21.70 8.30 2.86 2.86 2.86 12.90

02 08 13 06 02 03 01 01 02 01 01 02 01 01 05

Automatic Ether Injection System Engine Overspeed Indicator 3500 Engines 3500 Engines 3161 Governor 3512 Engine (96Z1-Up) Power Train (8GB1-222) Power Train (8GB223-Up) Power Train Power Train (3YB1-598) Power Train (3YB599-Up) Automatic Electronic Traction Aid Electronic Neutral Start Control Actual Gear Indicator Rear Axle Hydraulic System Power Train

01

Caterpillar: Confidential Green

785 OFF-HIGHWAY TRUCK VOLUME II (Systems, Electrical & Operators Station, Maintenance) 8GB1-UP Section Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Service Manual Service Manual Specifications Systems Operation, Testing & Adjusting Specifications Specifications Systems Operation, Testing & Adjusting Systems Operation, Testing & Adjusting Service Manual Service Manual Title

SENR4648-04 Contents for Service Manual SENR4000 Form No. SENR2300 SENR4649 SENR7733 SENR4648 SENR3130 SENR2872 SENR4011 SENR4012 SENR4013 SENR4014 SENR7474 REG00914 SENR4015 SENR4016 SENR4017 SENR3586 SENR4018 SENR3587 SENR3537 SENR4733 SENR5683 SENR4020 SENR2996 SENR3234 SENR4724 SENR2947 SENR2945 SENR6615 SENR2874 SEBU6092 SENR2902 SENR4019 SENR3563 SENR3097 SENR3419 SENR4285 SENR4009 SENR3429

Steering System Steering System Air System & Brakes Air System & Brakes Air Dryer Tu-Flo Air Compressors Suspension Cylinders Suspension Cylinders Hydraulic System (8GB1-222) Hydraulic System (8GB223-Up) Hydraulic System (8GB1-222) Hydraulic System (8GB223-Up) Truck Payload Measurement System Truck Payload Measurement System (With Real Time Clock) Service Manual Automatic Retarder Control System Disassembly & Assembly Machine Systems Electrical System & Operators Station Index Tab Service Manual Fir Suppression System Service Manual Automatic Lubrication System Service Manual Starting & Charging Systems Service Manual Electronic Monitoring System Service Manual Contour Series Seat Maintenance Index Tab Operation & Maintenance Manual 8GB223-Up Schematic Index Tab Schematic Hydraulic System (8GB1-222) Schematic Hydraulic System (8GB223-Up) Schematic Electrical System (8GB1-222) Schematic Electrical System (8GB223-417) Schematic Electrical System (8GB418-Up) Schematic Power Train Electrical System (8GB1222) Schematic Power Train Electrical System (8GB223-Up) (continued)

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785 OFF-HIGHWAY TRUCK (contd) VOLUME II (Systems, Electrical & Operators Station, Maintenance) 8GB1-UP

SENR4648-04 Contents for Service Manual SENR4000

Form SENR3334, Air Conditioning & Heating Systems Service Manual with R-12 Refrigerant, is available for insertion into this manual. The form is not a standard part of the manual. Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available for insertion into this manual. The form is not a standard part of the manual.

Caterpillar: Confidential Green

784B TRACTOR & 785B TRUCK VOLUME I (ENGINE, POWER TRAIN) 5RK1-UP, 6HK1-UP Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operations, Testing & Adjusting Electronic Troubleshooting Service Manual Service Manual Service Manual Service Manual Disassembly & Assembly Disassembly & Assembly Supplement Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation Testing & Adjusting Service Manual Service Manual Service Manual Service Manual Disassembly & Assembly Title

SENR6302-12 Contents for Service Manual SENR6300 Form No. SENR2300 SENR6301 SENR7733 SENR6302 SENR3130 SENR2870 SENR5595 SENR5596 SENR5597 SENR4705 SENR4263 SENR8603 RENR2634 SENR6439 SENR5662 SENR1075 SENR2871 SENR6305 SENR6306 SENR6307 SENR9122 SENR3889 SENR4252 SENR1476 SENR5677 Rev. Dlr. Net IC

3512 & 3516 EUI Engines 3512 & 3516 EUI Engines 3512 & 3516 EUI Engines Automatic Ether Injection System Engine Overspeed Indicator Variable Speed Fan Clutch Variable Speed Fan Drive 3512 & 3516 EUI Engines 785B Truck Engine (4WJ) Air Starter Power Train Power Train Power Train Electronic Programmable Transmission Control II Electronic Neutral Start Control Actual Gear Indicator Rear Axle Hydraulic System 785B Truck Power Train

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784B TRACTOR & 785B TRUCK VOLUME II (SYSTEMS) 5RK1-UP, 6HK1-UP Section Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Service Manual Service Manual Service Manual Service Manual Service Manual Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Service Manual Service Manual Disassembly & Assembly Title

SENR5681-07 Contents for Service Manual SENR6300 Form No. SENR2300 SENR5679 SENR7733 SENR5681 SENR3130 SENR2872 SENR6308 SENR6309 SENR6310 SENR6311 SENR5683 SENR2986 SENR7474 REG00914 SENR6455 SENR6312 SENR6313 SENR6314 SENR6303 SENR4733 SENR6615 SENR5678

Steering System Steering System Air System & Brakes Air System & Brakes Automatic Retarder Control System Automatic Electronic Traction Aids Air Dryer For Vehicle Air Systems Tu-Flo Air Compressors Tu-Flo 550/750 Air Compressors Suspension Cylinders Suspension Cylinders Hydraulic System Hydraulic System Truck Payload Measurement System (With Real Time Clock) Contour Series Seat Machine Systems

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784B TRACTOR & 785B TRUCK VOLUME III (ELECTRICAL & OPERATORS STATION, MAINTENANCE, SCHEMATIC) 5RK1-UP, 6HK1-UP Section Title

RENR2537-01 Contents for Service Manual SENR6300 Form No. SENR2300 RENR2536 SENR7733 RENR2537 SENR3130 SENR2996 SENR4724 SENR2947 SENR2945 SENR6059 SENR2874 SEBU6517 SENR2902 SENR6304 SENR5672 SENR8577 SENR1513 Rev. Dlr. Net 14.26 .30 .60 .30 3.40 .30 3.40 3.40 3.40 39.70 .30 16.22 IC

Binder Binder Label Safety Service Manual Contents Torque Specifications Electrical System & Operators Station Index Tab Service Manual Automatic Lubrication System Service Manual Starting & Charging Systems Service Manual Electronic Monitoring System Service Manual Vital Information Management System (VIMS) Maintenance Index Tab Operation & Maintenance Manual Schematic Index Tab Schematic Hydraulic System Schematic Electrical System (6HK1-478) Schematic Electrical System (6HK479-522) Schematic Electrical System (6HK523-Up)

08 06 03 01 01 06

03

NOTE: Form SENR3334, Air Conditioning & Heating Service Manual with R12 Refrigerant, is available for insertion into this manual. The form is not a standard part of the manual. NOTE: Form SENR5664, Air Conditioning & Heating Service Manual with R134a Refrigerant, is available for insertion into this manual. The form is not a standard part of the manual.

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784C TRACTOR & 785C OFF-HIGHWAY TRUCK VOLUME I (ENGINE, POWER TRAIN) 1HW1-UP, APX1-UP, 2PZ1-UP, 5AZ1-UP Section Title

SENR1482-09 Contents for Service Manual SENR1485 Form No. Re v. 01 08 06 06 03 03 03 01 Dlr. Net 14.26 .30 .51 .30 2.98 .30 5.66 8.65 22.60 22.60 22.60 IC

Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operations, Testing & Adjusting Troubleshooting Disassembly & Assembly Disassembly & Assembly Supplement Service Manual Service Manual Power Train Index Tab Specifications Systems Operation Testing & Adjusting Systems Operation, Testing & Adjusting Disassembly & Assembly Service Manual

3500B Engine 3500B Engine 3500B Engine 3500B Engine 3512B & 3516B Engine Oil Renewal System Variable Speed Fan Drive Power Train Power Train Power Train Power Train Electronic Control System Power Train Traction Control System (TCS)

SENR2300 RENR2666 SENR7733 SENR1482 SENR3130 SENR2870 SENR1122 SENR1123 SENR1128 SENR1126 SENR1486 RENR2223 RENR2634 SENR2871 SENR1487 SENR1488 SENR1489 SENR1502 SENR1490 SENR2986

13.69 .29 .49 .29 2.86 .29 5.43 8.30 21.70 21.70 21.70

01 01 01 01 02

8.65 8.65 13.44 13.44 22.60

8.30 8.30 12.90 12.90 21.70

Caterpillar: Confidential Green

784C TRACTOR & 785C OFF-HIGHWAY TRUCK VOLUME II (SYSTEMS) 1HW1-UP, APX1-UP, 2PZ1-UP, 5AZ1-UP Section Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Systems Operation, Troubleshooting, Testing & Adjusting Service Manual Service Manual Service Manual Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Disassembly & Assembly Title

SENR1484-08 Contents for Service Manual SENR1485 Form No. SENR2300 RENR2667 SENR7733 SENR1484 SENR3130 SENR2872 SENR1491 SENR1492 SENR1493 SENR1494 SENR1503 SENR7474 REG00914 SENR6455 SENR1495 SENR1496 SENR1497 SENR1498 SENR1500 Rev. Dlr. Net 14.26 .30 .60 .30 3.40 .30 3.40 6.50 6.50 15.50 15.50 3.40 9.90 6.50 3.40 3.40 6.50 6.50 39.70 IC

01 08 04 06 01 01 01 01 03 05 03

Steering System Steering System Air System & Brakes Air System & Brakes Brake Electronic Control System Air Dryer Tu-Flo Air Compressors (2PZ, APX) Tu-Flo 550/750 Air Compressors (1HW, 5AZ) Suspension Cylinder Suspension Cylinder Hydraulic System Hydraulic System Machine Systems

01 01 02 01 02

784C TRACTOR & 785C OFF-HIGHWAY TRUCK VOLUME III (Electrical & Operators Station, Maintenance) 1HW1-UP, APX1-UP, 2PZ1-UP, 5AZ1-UP

RENR2540-10 Contents for Service Manual SENR1485

Note: This form lists the contents of Volume III of the Service Manual for this product. See Volume I for the Engine & Power Train and Volume II for the Systems information. The items listed can be ordered separately. Section Title Form No. SENR2301 RENR2541 SENR7733 RENR2540 SENR3130 SENR2996 SENR4724 SENR6059 RENR2630 RENR2631 RENR2635 Rev. Dlr. Net 14.26 .30 .60 .30 3.40 .30 3.40 39.70 15.50 26.00 9.90 IC

Binder Binder Label Safety Service Manual Contents Torque Specifications Electrical System & Operators Station Index Tab Service Manual Auto Lubrication System Systems Operation, Testing & Adjusting Vital Information Management System (VIMS) (1HW) Systems Operation Vital Information Management System (VIMS) (APX, 2PZ, 5AZ) Testing & Adjusting, Troubleshooting Vital Information Management System (VIMS) (APX, 2PZ, 5AZ) Systems Operation Vital Information Management System Moving Truck Payload System With Second Gear Weighing (APX, 5AZ264-Up) Service Manual Contour Series Seat Service Manual Comfort Series Seat Maintenance Index Tab Operation & Maintenance Manual (1HW, APX, 2PZ) Operation & Maintenance Manual (5AZ) Schematic Index Tab Schematic Hydraulic System (1HW, APX1-450, 2PZ1-105, 5AZ1-399) Schematic Hydraulic System (APX451-Up, (ARC) APX451-Up, 5AZ400-Up, (ARC) 5AZ400-Up) Schematic Electrical System (1HW) Schematic Electrical System - HAA (5AZ1-263) Schematic Electrical System - HAA (5AZ264399) (continued)

01 08 05 06 03 07

SENR6615 RENR2165 SENR2874 SEBU7173 SEBU7176 SENR2902 SENR1499 RENR8123

04

02 03

9.90 6.50 .30 16.22 16.22

SENR1501 SENR1591 RENR2643

12/12/11

784C TRACTOR & 785C OFF-HIGHWAY TRUCK (CONT) VOLUME III (Electrical & Operators Station, Maintenance) 1HW1-UP, APX1-UP, 2PZ1-UP, 5AZ1-UP Section Schematic Schematic Schematic Title Electrical System - HAA (5AZ400-Up) Electrical System (2PZ1-105, APX1450) Electrical System (2PZ106-Up, APX451-Up)

RENR2540-10 Contents for Service Manual SENR1485 Form No. RENR8126 RENR2640 RENR8124

Note: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available for insertion into this manual. The form is not a standard part of the manual.

12/12/11

785D OFF-HIGHWAY TRUCK VOLUME I (ENGINE, POWER TRAIN) MSY1-UP

KENR8301-01 Contents for Service Manual KENR8300

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the Systems, Electrical & Operators Station and Maintenance information. The items listed can be ordered separately. When items are updated or supplements added they will be announced in PREVIEW and should be ordered, as they become available. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications-India Systems Operation, Testing & Adjusting Troubleshooting Oil Renewal System Disassembly & Assembly Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation Testing & Adjusting Disassembly & Assembly Systems Operation, Troubleshooting, Testing & Adjusting Systems Operation, Troubleshooting, Testing & Adjusting Specifications, Systems Operation, Testing & Adjusting Title Form No. SENR2300 KENR8303 SENR7733 KENR8301 SENR3130 SENR2870 KENR6854 KENR6855 KENR6856 RENR2223 KENR8117 KENR8314 SENR2871 KENR8305 KENR8306 KENR8307 KENR8308 SENR1502 SENR1503 SENR2986

3512C OHT Engine 3512C OHT Engine 3512C OHT Engine 3512C OHT Engine 3512C OHT Engine 3512C OHT Engine Power Train Power Train Power Train Power Train Power Train Electronic Control System Brake Electronic Control System Automatic Electronic Traction Aid (AETA)

01/14/09

785D OFF-HIGHWAY TRUCK VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION, MAINTENANCE) MSY 1-UP

KENR8302-01 Contents for Service Manual KENR8300

Note: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the Engine & Power Train information. This form lists the Service Manual modules available for this product. These items listed can also be ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and should be ordered as they become available. Project p Section Title Form No. SENR2300 KENR8304 SENR7733 KENR8302 SENR3130 SENR2872 KENR8318 KENR8319 KENR8309 KENR8310 KENR8315 KENR8316 KENR8317 KENR8312 RENR8391 REG00914 SENR2996 RENR2631 RENR2635 RENR2636 SENR4724 SENR2874 SEBU8350 SENR2902 KENR8311 KENR8313

Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Hydraulic System Systems Operation, Testing & Adjusting Hydraulic System Specifications Air System & Brakes Systems Operation, Testing & Adjusting Air System & Brakes Specifications Steering System Systems Operation, Testing & Adjusting Steering System Specs, Systems Operation, Testing & Suspension Cylinders Adjusting, Troubleshooting Disassembly & Assembly Machine Systems Service Manual Contour 3 Pt. Series Seat Service Manual Tu-Flo Air Compressors Electrical System & Operators Station Index Tab Systems Operation, Testing & Adjusting, Vital Information Management Monitoring System Troubleshooting (VIMS) Systems Operation VIMS Truck Payload System Systems Operation Road Analysis Control (RAC) Service Manual Auto Lubrication Maintenance Index Tab Operation & Maintenance Schematic Index Tab Schematic Hydraulic System Schematic Electrical System

Note: Form SENR5664, Air Conditioning & Heating Service Manual with R134a Refrigerant, is available for insertion into this manual. The form is not a standard part of the manual.

Caterpillar: Confidential Red

Caterpillar: Confidential Green

789 TRUCK VOLUME I (Engine, Power Train) 9ZC1-UP Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Service Manual Service Manual Specifications Systems Operation, Testing & Adjusting Service Manual Disassembly & Assembly Power Train Index Tab Specifications Systems Operation Testing & Adjusting Disassembly & Assembly Service Manual Service Manual Service Manual Service Manual Title

SENR3422-08 Contents for Service Manual SENR3420 Form No. SENR2300 SENR3421 SENR7733 SENR3422 SENR3130 SENR2870 SENR4705 SENR4263 SENR4620 SENR4621 SENR3028 SENR3425 SENR2871 SENR3426 SENR3427 SENR3428 SENR3430 SENR2986 SENR3889 SENR4252 SENR1476

Automatic Ether Injection System Engine Overspeed Indicator 3500 Vehicular Engines 3500 Vehicular Engines Caterpillar 3161 Governor 3516 Vehicular Engine Power Train Power Train Power Train Power Train Automatic Electronic Traction Aid Electronic Neutral Start Control Actual Gear Indicator Rear Axle Hydraulic System

Caterpillar: Confidential Green

789 OFF-HIGHWAY TRUCK VOLUME II (Systems, Electrical & Operators Station, Maintenance) 9ZC1-UP Section Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Service Manual Service Manual Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Disassembly & Assembly Service Manual Service Manual Title

RENR2698-04 Contents for Service Manual SENR3420 Form No. SENR2300 RENR2699 SENR7733 RENR2698 SENR3130 SENR2872 SENR3431 SENR3432 SENR3433 SENR3434 SENR7474 REG00914 SENR3435 SENR3436 SENR3437 SENR3438 SENR3404 SENR3537 SENR4733 SENR5683 SENR2996 SENR3234 SENR4724 SENR2947 SENR2945 SENR3334 SENR5664 SENR2874 SEBU6039 SENR2902 SENR3429 SENR3419 SENR4286 SENR3418 Rev. Dlr. Net 14.26 .30 .51 .30 2.98 .30 2.98 5.66 2.98 8.65 2.98 8.65 2.98 2.98 2.98 5.66 13.44 8.65 8.65 .30 5.66 2.98 2.98 2.98 13.44 13.44 .30 16.22 IC
13.69 .29 .49 .29 2.86 .29 2.86 5.43 2.86 8.30 2.86 8.30 2.86 2.86 2.86 5.43 12.90 8.30 8.30

08 02 06 02

Steering System Steering System Air System & Brakes Air System & Brakes Air Dryer for Vehicle Air Systems Tu-Flo Air Compressors Suspension Cylinders Suspension Cylinders Hydraulic System Hydraulic System Vehicle Systems Truck Payload Measurement System Truck Payload Measurement System (With Real Time Clock) Service Manual Automatic Retarder Control System Electrical System & Operators Station Index Tab Service Manual Fire Suppression System With Automatic Actuation Service Manual Automatic Lubrication System Service Manual Starting & Charging Systems Service Manual Electronic Monitoring System Service Manual Air Conditioning & Heating With R-12 Refrigerant Service Manual Air Conditioning & Heating With R134a Refrigerant Maintenance Index Tab Operation & Maintenance Manual Schematic Index Tab Schematic Power Train (Electrical System) Schematic Electrical System (9ZC1-439) Schematic Electrical System (9ZC440-Up) Schematic Hydraulic System

05 03 01

01 02

.29 5.43 2.86 2.86 2.86 12.90 12.90 .29 15.57

03 03 01 01 01 05

04

Caterpillar: Confidential Green

789B TRUCK VOLUME I (ENGINE, POWER TRAIN) 7EK1-UP Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Troubleshooting Service Manual Service Manual Service Manual Service Manual Disassembly & Assembly Disassembly & Assembly Disassembly & Assembly Power Train Index Tab Specifications Systems Operation Testing & Adjusting Service Manual Service Manual Service Manual Service Manual Disassembly & Assembly Title

SENR6322-11 Contents for Service Manual SENR6320 Form No. SENR2300 SENR6321 SENR7733 SENR6322 SENR3130 SENR2870 SENR5595 SENR5596 SENR5597 SENR4705 SENR4263 SENR8603 RENR2634 SENR6439 SENR5663 SENR1075 SENR2871 SENR6325 SENR6326 SENR6327 SENR9122 SENR3889 SENR4252 SENR1476 SENR5686

3512 & 3516 EUI Engines 3512 & 3516 EUI Engines 3512 & 3516 EUI Engines Automatic Ether Injection System Engine Overspeed Indicator Variable Speed Fan Clutch Variable Speed Fan Drive 3512 & 3516 EUI Engines 789 B Truck Engine Supplement Air Starter Power Train Power Train Power Train Electronic Programmable Transmission Control II Electronic Neutral Start Control Actual Gear Indicator Rear Axle Hydraulic System 789B Truck Power Train

789B TRUCK VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION, MAINTENANCE) 7EK1-UP

SENR5682-09 Contents for Service Manual SENR6320

Note: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the Engine & Power Train information. The items listed can be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Service Manual Service Manual Service Manual Service Manual Service Manual Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Service Manual Title Form No. SENR2300 SENR5684 SENR7733 SENR5682 SENR3130 SENR2872 SENR6328 SENR6329 SENR6330 SENR6331 SENR5683 SENR2986 SENR7474 REG00914 SENR6455 SENR6332 SENR6333 SENR6334 SENR6323 SENR4733 SENR6615 SENR5687 SENR2996 SENR4724 SENR2947 SENR2945 SENR6059 SENR2874 SEBU6518 SENR2902 SENR6324 SENR5673 SENR8578 SENR1514 Rev. Dlr. Net 14.26 .30 .60 .30 3.40 .30 3.40 6.50 6.50 9.90 6.50 9.90 3.40 9.90 6.50 3.40 3.40 3.40 6.50 9.90 9.90 15.50 .30 3.40 3.40 3.40 39.70 .30 16.22 IC

08 06 06 01 01 01 01 02 05 05 03 01 01 01 01 02 04

Steering System Steering System Air System & Brakes Air System & Brakes Automatic Retarder Control System Automatic Electronic Traction Aid Air Dryer Tu-Flo Air Compressors Tu-Flo 550/750 Air Compressors Suspension Cylinder Suspension Cylinder Hydraulic System Hydraulic System Truck Payload Measurement System (With Real Time Clock) Service Manual Contour Series Seat Disassembly & Assembly Machine Systems Electrical System & Operators Station Index Tab Service Manual Automatic Lubrication System Service Manual Starting & Charging Systems Service Manual Electronic Monitoring Systems Service Manual Vital Information Management System (VIMS) Maintenance Index Tab Operation & Maintenance Manual Schematic Index Tab Schematic Hydraulic System Schematic Electrical System (7EK1-277) Schematic Electrical System (7EK278-370) Schematic Electrical System (7EK371-Up) (continued on next page)

03 01 01 06

02

02/21/11

789B TRUCK (CONTD) VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION, MAINTENANCE) 7EK1-UP

SENR5682-09 Contents for Service Manual SENR6320

Note: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for insertion into this manual. The form is not a standard part of the manual. Note: Form SENR5664, Air Conditioning & Heating Service Manual with R-134a Refrigerant, is available for insertion into this manual. The form is not a standard part of the manual.

02/21/11

789C OFF-HIGHWAY TRUCK VOLUME I (ENGINE, POWER TRAIN) 2BW1-UP

SENR1517-11 Contents for Service Manual SENR1515

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for Systems information and Volume III for Electrical & Operators Station, Maintenance and Schematic information. The items listed can be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Troubleshooting Disassembly & Assembly Disassembly & Assembly Supplement Service Manual Service Manual Power Train Index Tab Specifications Systems Operation Testing & Adjusting Systems Operation, Testing & Adjusting Disassembly & Assembly Service Manual Title Form No. SENR2300 RENR2662 SENR7733 SENR1517 SENR3130 SENR2870 SENR1122 SENR1123 SENR1128 SENR1126 SENR1520 RENR2223 RENR2634 SENR2871 SENR1521 SENR1522 SENR1523 SENR1502 SENR1524 SENR2986 Rev. Dlr. Net 14.26 .30 .60 .30 3.40 .30 6.50 9.90 26.00 26.00 26.00 .30 9.90 9.90 9.90 15.50 39.70 IC

08 03 06 03 03 03 00

3500B Engine 3500B Engine 3500B Engine 3500B Engine 3516B Engine Oil Renewal System Variable Speed Fan Drive Power Train Power Train Power Train Power Train Electronic Control System Power Train Traction Control System

01 01 01 01 00

05/02/11

Caterpillar: Confidential Green

789C OFF-HIGHWAY TRUCK VOLUME II (SYSTEMS) 2BW1-UP Section Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Systems Operation, Troubleshooting, Testing & Adjusting Service Manual Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Disassembly & Assembly Title

SENR1519-11 Contents for Service Manual SENR1515 Form No. SENR2300 RENR2663 SENR7733 SENR1519 SENR3130 SENR2872 SENR1525 SENR1526 SENR1527 SENR1528 SENR1503 REG00914 SENR1529 SENR1530 SENR1531 SENR1532 SENR1534 Rev. Dlr. Net IC

Steering System Steering System Air System & Brakes Air System & Brakes Brake Electronic Control System Tu-Flo Air Compressors Suspension Cylinder Suspension Cylinder Hydraulic System Hydraulic System Machine Systems

Caterpillar: Confidential Green

789C OFF-HIGHWAY TRUCK VOLUME III (ELECTRICAL SYSTEM & OPERATORS STATION, MAINTENANCE, SCHEMATICS) 2BW1-UP Section Title

RENR8388-03 Contents for Service Manual SENR1515 Form No. SENR2301 RENR8389 SENR7733 RENR8388 SENR3130 SENR2996 SENR4724 SENR6059 RENR2630 RENR2631 RENR2635 Rev. Dlr. Net 20.00 .30 .60 .30 3.40 .30 3.40 39.70 15.50 26.00 9.90 IC

Binder Binder Label Safety Service Manual Contents Torque Specifications Electrical System & Operators Station Index Tab Service Manual Auto Lubrication System Systems Operation, Testing & Adjusting Vital Information Management System (VIMS) (2BW1-302) Systems Operation Vital Information Management System (VIMS) (2BW303-Up) Testing & Adjusting, Troubleshooting Vital Information Management System (VIMS) (2BW303-Up) Systems Operation Vital Information Management System Moving Truck Payload System With Second Gear Weighing (2BW303-Up) Service Manual Contour Series Seat Service Manual Comfort Series Seat Service Manual R134-a Heating & Air Conditioning Systems Maintenance Index Tab Operation & Maintenance Manual Schematic Index Tab Schematic Hydraulic System (2BW1-658) Schematic Hydraulic System (2BW659-Up) Schematic Electrical System (2BW1-302) Schematic Electrical System (2BW303-658) Schematic Electrical System (2BW659-Up)

08 07 06 03 07

SENR6615 RENR2165 SENR5664 SENR2874 SEBU7174 SENR2902 SENR1533 RENR8121 SENR1535 RENR2641 RENR8122

04 05

9.90 6.50 15.50 .30 16.22

01

Form REHS0264, 789C Truck Field Assembly Procedure Special Instruction, is available for insertion into this manual. The form is not a standard part of the manual. Form REHS3270, 789C Assembly Procedure for the Coal Truck Body Special Instruction, is available for insertion into this manual. The form is not a standard part of the manual.

789C I 2BW1-UP

SCNR1517-10 SCNR1515

Note: I II III SENR2300 RCNR2662 SCNR7733 SCNR1517 SCNR3130 SENR2870 SCNR1122 SCNR1123 SCNR1128 SENR1126 RCNR9717 SCNR1520 RCNR2223 RCNR2634 SENR2871 SCNR1521 SCNR1522 SCNR1523 SCNR1502 SCNR1524 SCNR2986 14.26 0.30 0.60 0.30 3.40 0.30 6.50 9.90 26.00 26.00 26.00 IC

08 03 06 03 03 03

3500B 3500B 3500B 3500B 3500B 8WM 3516B

00

01 01 01 01 00

0.30 9.90 9.90 9.90 15.50 39.70

1/13/2010

789C II 2BW1-UP

SCNR1519-11 SCNR1515

Note: II I III SENR2300 RCNR2663 SCNR7733 SCNR1519 SCNR3130 SENR2872 SCNR1525 SCNR1526 SCNR1527 SCNR1528 SCNR1503 REG00914 SCNR1529 SCNR1530 SCNR1531 SCNR1532 SCNR1534 IC

Tu-Flo

1/26/2010

789C III 2BW1-UP

RCNR8388-03 SCNR1515

Note: III I II SENR2301 RCNR8389 SCNR7733 RCNR8388 SCNR3130 SENR2996 SCNR4724 SENR6059 RCNR2630 RCNR2631 RCNR2635 20.00 .30 .60 .30 3.40 .30 3.40 39.70 15.50 26.00 9.90 IC

08 07 06 03 07

Note: Note:

VIMS 2BW1-302 VIMS 2BW303-Up VIMS 2BW303-Up 2BW303-Up R134

2BW1-658 2BW659-Up 2BW1-302 2BW303-658 2BW659-Up

SCNR6615 RCNR2165 SCNR5664 SENR2874 SCBU7174 SENR2902 SENR1533 RENR8121 SENR1535 RENR2641 RENR8122

04 05 01

9.90 6.50 15.50 .30 16.22

REHS0264789C REHS3270789C

1/28/2010

793 OFF-HIGHWAY TRUCK 3SJ1-UP

SENR4902-06 Contents for Service Manual SENR4900

Note: This form lists the Service Manual modules available for this product. These items listed can also be ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and should be ordered as they become available. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operations, Testing & Adjusting Systems Operations, Testing & Adjusting Service Manual Service Manual Service Manual Disassembly & Assembly Power Train Index Tab Specifications Systems Operation Testing & Adjusting Systems Operation, Testing & Adjusting Service Manual Service Manual Service Manual Disassembly & Assembly Systems Index Tab Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Service Manual Service Manual Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Service Manual Title Form No. SENR2300 SENR4901 SENR7733 SENR4902 SENR3130 SENR2870 SENR4620 SENR4621 SENR4705 SENR3028 SENR4263 SENR5092 SENR4919 SENR2871 SENR4903 SENR4904 SENR4905 SENR4252 SENR2986 SENR3889 SENR1476 SENR4907 SENR2872 SENR4908 SENR4909 SENR4910 SENR4911 SENR7474 REG00914 SENR4912 SENR4913 SENR4914 SENR4915 SENR4733 SENR5683 SENR4917 SENR2996 SENR2945 SENR2947 SENR4724 Rev. Dlr. Net 14.26 .30 .60 .30 3.40 .30 9.90 9.90 9.90 6.50 3.40 3.40 26.00 .30 6.50 9.90 15.50 3.40 9.90 3.40 3.40 15.50 .30 3.40 6.50 3.40 9.90 3.40 9.90 3.40 3.40 3.40 6.50 9.90 IC

08 05 06 01 01 02 02 03

3500 Vehicular Engines 3500 Vehicular Engines Automatic Ether Injection System 3161 Governor Engine Overspeed Indicator Exhaust Bypass 3516 Vehicular Engines Power Train Power Train Power Train Actual Gear Indicator Automatic Electronic Traction Aid Electronic Neutral Start Control Rear Axle Hydraulic System Power Train

01

05 01

Steering System Steering System Air System & Brakes Air System & Brakes Air Dryer Tu-Flo Air Compressors Suspension Cylinders Suspension Cylinders Hydraulic System Hydraulic System Truck Payload Measurement System (with Real Time Clock) Service Manual Automatic Retarder Control System Disassembly & Assembly Vehicle Systems Electrical System & Operators Station Index Tab Service Manual Electronic Monitoring System Service Manual Starting & Charging Systems Service Manual Automatic Lubrication System (continued on next page)

01 05 03

02

01 01 03

15.50 .30 3.40 3.40 3.40

04/14/08

789D & 789D XQ OFF-HIGHWAY TRUCK VOLUME I (ENGINE, POWER TRAIN) SPD1-UP / RM789 SHH1-UP / RM876 XQ (EXTRA QUIET)

UENR1056 Contents for Service Manual UENR1055

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for Systems information and Volume III for Electrical & Operators Station, Maintenance and Schematic information. The items listed can be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Troubleshooting Disassembly & Assembly Service Manual Power Train Index Tab Specifications Systems Operation Testing & Adjusting Systems Operation, Testing & Adjusting, Troubleshooting Service Manual Title Form No. SENR2300 UENR1057 SENR7733 UENR1056 SENR3130 SENR2870 KENR9791 KENR9792 KENR9793 SENR1126 RENR2223 SENR2871 UENR1061 UENR1062 UENR1063 SENR1502 SENR2986 Rev. Dlr. Net 14.26 .30 .60 .30 3.40 .30 6.50 9.90 26.00 26.00 .30 9.90 9.90 9.90 15.50 IC

08 03 06 03 03 03

3516B and 3516C HD Engine 3516B and 3516C HD Engine 3516B and 3516C HD Engine 3516B HD Engine Oil Renewal System Power Train Power Train Power Train Power Train Electronic Control System Traction Control System

01 01 01 01

Note: The following information is not available for the initial release of this manual. This information must be ordered seperately when it becomes available. Disassembly and Assembly Supplement Disassembly & Assembly 3516B HD Engine Power Train UENR1060 UENR1065

03/05/12

789D & 789D XQ OFF-HIGHWAY TRUCK VOLUME II (SYSTEMS, ELECTRICAL SYSTEM & OPERATORS STATION) SPD1-UP / RM789 SHH1-UP / RM876 XQ (EXTRA QUIET)

UENR1059 Contents for Service Manual UENR1055

Note: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the Engine & Power Train information and Volume III for the Maintenance and Schematics information. The items listed can be ordered separately. Section Title Form No. SENR2300 UENR1058 SENR7733 UENR1059 SENR3130 SENR2872 UENR1068 UENR1069 UENR1072 UENR1073 SENR1503 REG00914 UENR1070 UENR1071 UENR1066 UENR1067 SENR2996 SENR4724 RENR2630 RENR2631 RENR2635 SENR6615 RENR2165 Rev. Dlr. Net IC

Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Steering System Systems Operation, Testing & Adjusting Steering System Specifications Air System & Brakes Systems Operation, Testing & Adjusting Air System & Brakes Systems Operation, Troubleshooting, Brake Electronic Control System Testing & Adjusting Service Manual Tu-Flo Air Compressors Specifications Suspension Cylinder Systems Operation, Testing & Adjusting Suspension Cylinder Specifications Hydraulic System Systems Operation, Testing & Adjusting Hydraulic System Electrical System & Operators Station Index Tab Systems Operation, Testing & Adjusting Auto Lubrication System Systems Operation VIMS (Vital Information Management System) Troubleshooting, Testing & Adjusting VIMS (Vital Information Management System) Systems Operation VIMS (Truck Payload System) Service Manual Contour Series Seat Service Manual Comfort Series Seat

Note: The following information is not available for the initial release of this manual. This information must be ordered seperately when it becomes available. Disassembly & Assembly Machine Systems UENR1074

03/05/12

789D & 789D XQ OFF-HIGHWAY TRUCK VOLUME III (MAINTENANCE, SCHEMATICS) SPD1-UP / RM789 SHH1-UP / RM876 XQ (EXTRA QUIET)

UENR1080-01 Contents for Service Manual UENR1055

Note: This form lists the contents of Volume III of the Service Manual for this product. See Volume I for the Engine & Power Train information and Volume II for the Systems information. The items listed can be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Maintenance Index Tab Operation & Maintenance Manual Schematic Index Tab Schematic Schematic Schematic Schematic Title Form No. SENR2300 UENR1081 SENR7733 UENR1080 SENR3130 SENR2874 SEBU8242 SENR2902 UENR1078 UENR1079 UENR1275 UENR1276 Rev. Dlr. Net 20.00 .30 .60 .30 3.40 .30 IC

08 07 06

Standard and XQ Hydraulic System Electrical System Cooling System Air System

Note: Form REHS5076, Field Assembly Procedure for the 789D Off-Highway Truck is available for insertion into this manual. The form is not a standard part of the manual.

04/05/12

793 OFF-HIGHWAY TRUCK (CONT.) 3SJ1-UP

SENR4902-06 Contents for Service Manual SENR4900

Section Maintenance Index Tab Operation & Maintenance Manual Schematic Index Tab Schematic Schematic

Title

Form No. SENR2874 SEBU6333 SENR2902 SENR4916 SENR4918

Rev.

Dlr. Net .30 16.22

IC
.29

Hydraulic System Electrical System

Note: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Regrigerant, is available for insertion into this manual. The form is not a standard part of the service manual. Note: Form SENR5664, Air Conditioning & Heating Service Manual with R-13a Regrigerant, is available for insertion into this manual. The form is not a standard part of the service manual.

04/14/08

Caterpillar: Confidential Green

793B TRUCK VOLUME I (ENGINE, POWER TRAIN) 1HL1-UP

SENR6342-11 Contents for Service Manual SENR6340

Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Electronic Troubleshooting Systems Operation, Testing & Adjusting Service Manual Service Manual Service Manual Service Manual Disassembly & Assembly Disassembly & Assembly Supplement Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation, Testing & Adjusting Testing & Adjusting Systems Operation, Testing & Adjusting Service Manual Service Manual Service Manual Disassembly & Assembly

Title

Form No. SENR2300 SENR6341 SENR7733 SENR6342 SENR3130 SENR2870 SENR5595 SENR5596 SENR5597 SENR4263 SENR4705 SENR5092 SENR8603 RENR2634 SENR6439 SENR5676 SENR1075 SENR2871 SENR6317 SENR6318 SENR6319 SENR4252 SENR1476 SENR3889 SENR9122 SENR5691

Rev.

01 08 09 06

3512 & 3516 EUI Engines 3512 & 3516 EUI Engines 3512 & 3516 EUI Engines Engine Overspeed Indicator Automatic Ether Injection System Exhaust Bypass Variable Speed Fan Clutch Variable Speed Fan Drive 3512 & 3516 EUI Engines 3516 Engine Air Starter Power Train Power Train Power Train Actual Gear Indicator Rear Axle Hydraulic System Electronic Neutral Start Control Electronic Programmable Transmission Control II Power Train

02 03 02 02

Dlr. Net 14.26 .30 .60 .30 3.40 .30 6.50 9.90 26.00 3.40 9.90 3.40 6.50 15.50 9.90 3.40 .30 9.90 9.90 9.90 3.40 3.40 3.40 9.90 15.50

IC

01 02

Caterpillar: Confidential Green

793B TRUCK VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION, MAINTENANCE) 1HL1-UP Section Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Service Manual Service Manual Service Manual Service Manual Service Manual Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Service Manual Title

SENR5688-08 Contents for Service Manual SENR6340 Form No. SENR2301 SENR5689 SENR7733 SENR5688 SENR3130 SENR2872 SENR6337 SENR6338 SENR6339 SENR6343 SENR5683 SENR2986 SENR7474 REG00914 SENR6455 SENR6344 SENR6315 SENR6316 SENR6335 SENR4733 SENR6615 SENR5692 SENR2996 SENR4724 SENR2947 SENR2945 SENR6059 SENR2874 SEBU6519 SENR2902 SENR6336 SENR5674 SENR8579 SENR1505 Rev. Dlr. Net 14.26 .30 .60 .30 3.40 .30 6.50 6.50 6.50 9.90 6.50 9.90 3.40 9.90 6.50 3.40 3.40 3.40 6.50 9.90 9.90 15.50 .30 3.40 3.40 3.40 39.70 .30 16.22 IC
13.69 .29 .58 .29 3.26 .29 6.24 6.24 6.24 9.50 6.24 9.50 3.26 9.50 6.24 3.26 3.26 3.26 6.24 9.50 9.50 14.48 .29 2.86 2.86 2.86 33.17 .29 15.57

01 08 06 06 02 02 01 02 05 05 03 02 02 02 02 04

Steering System Steering System Air System & Brakes Air System & Brakes Automatic Retarder Control System Automatic Electronic Traction Aid Air Dryer Tu-Flo Air Compressors Tu-Flo 550/750 Air Compressors Suspension Cylinders Suspension Cylinders Hydraulic System Hydraulic System Truck Payload Measurement System (with Real Time Clock) Service Manual Contour Series Seat Disassembly & Assembly Machine Systems Electrical System & Operators Station Index Tab Service Manual Automatic Lubrication System Service Manual Starting & Charging Systems Service Manual Electronic Monitoring System Service Manual Vital Information Management System (VIMS) Maintenance Index Tab Operation & Maintenance Manual Schematic Index Tab Schematic Hydraulic System Schematic Electrical System (1HL1-194) Schematic Electrical System (1HL195-322) Schematic Electrical System (1HL323-Up)

03 01 01 06

02

Form SENR5664, Air Conditioning & Heating Service Manual with R-134a Refrigerant, is available for insertion into this manual. The form is not a standard part of the manual.

Caterpillar: Confidential Green

793C TRUCK VOLUME I (ENGINE, POWER TRAIN) 4AR1-UP Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operations, Testing & Adjusting Troubleshooting Service Manual Service Manual Service Manual Service Manual Disassembly & Assembly Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation Testing & Adjusting Disassembly & Assembly Service Manual Title

SENR1442-08 Contents for Service Manual SENR1440 Form No. SENR2300 SENR1441 SENR7733 SENR1442 SENR3130 SENR2870 SENR1122 SENR1123 SENR1128 RENR2223 SENR8603 RENR2634 SENR5092 SENR1126 SENR1461 SENR2871 SENR1448 SENR1449 SENR1450 SENR1462 SENR9122 Rev. Dlr. Net 14.26 .30 .51 .30 2.98 .30 5.66 8.65 22.60 2.98 5.66 5.66 2.98 22.60 22.60 .30 8.65 8.65 8.65 34.55 8.65 IC
13.69 .29 .49 .29 2.86 .29 5.43 8.30 21.70 2.86 5.43 5.43 2.86 21.70 21.70 .29 8.30 8.30 8.30 33.17 8.30

08 07 06 03 03 03 01 02

3500B Engine 3500B Engine 3500B Engine Oil Renewal System Variable Speed Fan Clutch Variable Speed Fan Drive Exhaust Bypass 3500B Engine 3500B Engine Power Train Power Train Power Train Power Train Electronic Programmable Transmission Control

02 03 01 03 02 02

Caterpillar: Confidential Green

793C TRUCK VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION, MAINTENANCE, SCHEMATICS) 4AR1-UP Section Title

SENR1444-07 Contents for Service Manual SENR1440 Form No. SENR2301 SENR1443 SENR7733 SENR1444 SENR3130 SENR2872 SENR1451 SENR1452 SENR1453 SENR1454 SENR5683 SENR2986 SENR7474 SENR6455 SENR1455 SENR1456 SENR1457 SENR1458 SENR1463 SENR2996 RENR2636 SENR4724 SENR6059 SENR6615 SENR5664 SENR2874 SEBU6995 SENR2902 SENR1446 SENR1447 SENR1480 Rev. Dlr. Net 20.00 .30 .51 .30 2.98 .30 5.66 5.66 5.66 8.65 5.66 8.65 2.98 5.66 2.98 2.98 5.66 5.66 34.55 .30 2.98 2.98 34.55 8.65 13.44 .30 16.22 IC
19.20 .29 .49 .29 2.86 .29 5.43 5.43 5.43 8.30 5.43 8.30 2.86 5.43 2.86 2.86 5.43 5.43 33.17 .29 2.86 2.86 33.17 8.30 12.90 .29 15.57

Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Steering System Systems Operation, Testing & Adjusting Steering System Specifications Air System & Brakes Systems Operation, Testing & Adjusting Air System & Brakes Service Manual Automatic Retarder Control System Service Manual Automatic Electronic Traction Aid Service Manual Air Dryer Service Manual Tu-Flo 550/750 Air Compressors Specifications Suspension Cylinder Systems Operation, Testing & Adjusting Suspension Cylinder Specifications Hydraulic System Systems Operation, Testing & Adjusting Hydraulic System Disassembly & Assembly Machine Systems Electrical System & Operators Station Index Tab Systems Operation Road Analysis Control (RAC) Service Manual Automatic Lubrication System Service Manual Vital Information Management System (VIMS) Service Manual Contour Series Seat Service Manual R-134a Heating & Air Conditioning Systems Maintenance Index Tab Operation & Maintenance Manual Schematic Index Tab Schematic Hydraulic System Schematic Electrical System (4AR1-217) Schematic Electrical System (4AR218-Up)

08 06 06 04 05 03 01 02 05 05 03 03 03 01 02

03 06 04 05

05

Form SEHS9980, 793C Truck Assembly Procedure Special Instruction, is available for insertion into this manual. The form is not a standard part of the manual.

CAMION 793C VOLUMEN I (Motor, Tren de fuerza) 4AR1 y sig.

SSNR1442-07 Contenido del Manual de Servicio SSNR1440

Nota: Este formulario tiene una lista completa del contenido del Volumen I del Manual de Servicio para este producto. Vea en el Volumen II informacin sobre Sistemas, Sistema Elctrico y Puesto del Operador, y Mantenimiento. Los artculos indicados en la lista pueden pedirse por separado. Si se actualizan artculos o se aaden suplementos, se anunciarn en la publicacin PREVIEW, y deben pedirse cuando estn disponibles. Consulte la microficha de Service Manual Contents, REG1139F, para obtener informacin sobre el contenido y los nmeros de forma actuales de este manual. Seccin Ttulo No. de forma SENR2300 SSNR1441 SSNR7733 SSNR1442 SSNR3130 SSNR2870 SSNR1122 SSNR1123 SSNR1128 RSNR2223 SSNR8603 SSNR5092 SSNR1126 SSNR1461 SSNR2871 SSNR1448 SSNR1449 SSNR1450 SSNR1462 SSNR9122 Rev. Dlr. Net 14.26 .30 .60 .30 3.40 .30 6.50 9.90 26.00 3.40 6.50 3.40 26.00 26.00 .30 9.90 9.90 9.90 39.70 9.90 IC

Carpeta Etiqueta de la carpeta Seguridad Contenido del Manual de Servicio Especificaciones de Par de Apriete Lengeta del Indice del Motor Especificaciones Operacin de Sistemas, Pruebas y Ajustes Localizacin y Solucin de Problemas Manual de Servicio Manual de Servicio

08 07 06 03 03 03 01 02

Motor 3500B Motor 3500B Motor 3500B Sistema de Renovacin de Aceite Embrague del ventilador de velocidad variable Manual de Servicio Derivacin del escape Desarmado y Armado Motor 3500B Suplemento de Desarmado y Armado Motor 3500B Lengeta del Indice del Tren de Fuerza Especificaciones Tren de fuerza Operacin de Sistemas Tren de fuerza Pruebas y Ajustes Tren de fuerza Desarmado y Armado Tren de fuerza Manual de Servicio Control Electrnico Programable de la Transmisin

02 03 01 03 02 02

03/15/10

Caterpillar: Confidential Green

CAMION 793C VOLUMEN II (Sistemas, Sistema Elctrico y Puesto del Operador, Mantenimiento) 4AR1 y sig. Seccin Ttulo

SSNR1444-07 Contenido del Manual de Servicio SSNR1440 No. de forma SENR2301 SSNR1443 SSNR7733 SSNR1444 SSNR3130 SSNR2872 SSNR1451 SSNR1452 SSNR1453 SSNR1454 SSNR5683 SSNR2986 SSNR7474 SSNR6455 SSNR1455 SSNR1456 SSNR1457 SSNR1458 SSNR1463 SSNR2996 SSNR4724 SSNR6059 SSNR6615 SSNR5664 SSNR2874 SSBU6995 SSNR2902 SSNR1446 SSNR1447 SSNR1480 Rev. Dlr. Net 20.00 .30 .60 .30 3.40 .30 6.50 6.50 6.50 9.90 6.50 9.90 3.40 6.50 3.40 3.40 6.50 6.50 39.70 .30 3.40 39.70 9.90 15.50 .30 16.22 9.90 01 01 IC

Carpeta Etiqueta de la carpeta Seguridad Contenido del Manual de Servicio Especificaciones de Par de Apriete Lengeta del Indice de Sistemas Especificaciones Operacin de Sistemas, Pruebas y Ajustes Especificaciones Operacin de Sistemas, Pruebas y Ajustes Manual de Servicio

08 06 06 04 05 03 01 02 05 05 03 03 03 01 02 03 06 04 05

Sistema de la direccin Sistema de la direccin Sistema de aire y frenos Sistema de aire y frenos Sistema de Control Automtico del Retardador Manual de Servicio Auxiliar Automtico Electrnico de Traccin Manual de Servicio Secador de aire Manual de Servicio Compresores de Aire Tu-Flo 550/750 Especificaciones Cilindro de suspensin Operacin de Sistemas, Pruebas y Ajustes Cilindro de suspensin Especificaciones Sistema hidrulico Operacin de Sistemas, Pruebas y Ajustes Sistema hidrulico Desarmado y Armado Sistemas de la mquina Lengeta del Indice del Sistema Elctrico y del Puesto del Operador Manual de Servicio Sistema de Lubricacin Automtica Manual de Servicio Sistema de Administracin de Informacin Vital (VIMS) Manual de Servicio Asiento Anatmico (Serie Contour) Manual de Servicio Sistemas R-134a de aire acondicionado y calefaccin Lengeta del Indice de Mantenimiento Manual de Operacin y Mantenimiento Lengeta del Indice de Diagrama Diagrama Sistema hidrulico Diagrama Sistema elctrico (4AR1-217) Diagrama Sistema elctrico (4AR218 y sig.)

03

La Instruccin Especial No. SSHS9980, Procedimiento de Armado del Camin 793C, est disponible para insertar en este manual, pero no es parte estndar del manual.

793C & 793C XQ OFF-HIGHWAY TRUCKS VOLUME I (ENGINE, POWER TRAIN) CBR1-UP, ATY1-UP, 4GZ1-UP

SENR1537-16 Contents for Service Manual SENR1540

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for Systems information and Volume III for Electrical & Operators Station and Maintenance information. The items listed can be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Troubleshooting Service Manual Service Manual Service Manual Disassembly & Assembly Disassembly & Assembly Power Train Index Tab Specifications Systems Operation Testing & Adjusting Service Manual Disassembly & Assembly Service Manual Title Form No. SENR2300 RENR2664 SENR7733 SENR1537 SENR3130 SENR2870 SENR1122 SENR1123 SENR1128 RENR2223 RENR2634 SENR5092 SENR1126 RENR2533 SENR2871 SENR1448 RENR2675 SENR1450 SENR1502 RENR2534 SENR2986 Rev. Dlr. Net 14.26 .30 .60 .30 3.40 .30 6.50 9.90 26.00 3.40 6.50 3.40 26.00 26.00 .30 9.90 9.90 9.90 15.50 39.70 IC

01 08 07 06 03 03 03 01

3500B Engine 3500B Engine 3500B Engine Oil Renewal System Variable Speed Fan Drive Exhaust Bypass 3500B Engine 3516B Engine Power Train Power Train Power Train Power Train Electronic Control System Power Train Traction Control System (TCS)

01 03 01 03 01 01

08/17/11

793C & 793C XQ OFF-HIGHWAY TRUCKS VOLUME II (SYSTEMS) CBR1-UP, ATY1-UP, 4GZ1-UP

SENR1539-17 Contents for Service Manual SENR1540

Note: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for Engine & Power Train information and Volume III for Electrical, Operators Station and Maintenance information. The items listed can be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Systems Operation, Troubleshooting, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Specifications, Systems Operation, Testing & Adjusting Specifications, Systems Operation, Testing & Adjusting Service Manual Disassembly & Assembly Title Form No. SENR2300 RENR2665 SENR7733 SENR1539 SENR3130 SENR2872 SENR1457 SENR1504 SENR1451 SENR1452 SENR1453 SENR1592 SENR1503 SENR1455 SENR1456 RENR8387 RENR2633 REG00914 RENR2535 03 01 9.90 39.70 Rev. Dlr. Net 20.00 .30 .60 .30 3.40 .30 IC

01 08 08 06

Hydraulic System Hydraulic System Steering System Steering System Air System & Brakes Air System & Brakes Brake Electronic Control System (ARC/TCS) Suspension Cylinder Suspension Cylinder Fast Fill Service Center (CBR, ATY) Fan Drive Hydraulic System (CBR) Tu-Flo Air Compressors Machine System

04 05 03 01 03 03 03

6.50 6.50 6.50 9.90 15.50 3.40 3.40

08/25/10

793C & 793C XQ OFF-HIGHWAY TRUCKS VOLUME III (ELECTRICAL & OPERATORS STATION, MAINTENANCE) CBR1-UP, ATY1-UP, 4GZ1-UP

RENR2544-07 Contents for Service Manual SENR1540

Note: This form lists the contents of Volume III of the Service Manual for this product. See Volume I for Engine & Power Train information and Volume II for Systems information. The items listed can be ordered separately. Section Title Form No. SENR2301 RENR2543 SENR7733 RENR2544 SENR3130 SENR2996 SENR4724 SENR6059 RENR2630 RENR2631 RENR2635 Rev. Dlr. Net 14.26 .30 .51 .30 2.98 .30 3.40 0.00 IC
13.69 .29 .49 .29 2.86 .29 0.00

Binder Binder Label Safety Service Manual Contents Torque Specifications Electrical System & Operators Station Index Tab Service Manual Auto Lubrication System Systems Operation, Testing & Adjusting Vital Information Management System (VIMS) (4GZ) Systems Operation Vital Information Management System (VIMS) (CBR, ATY) Testing & Adjusting, Troubleshooting Vital Information Management System (VIMS) (CBR, ATY) Systems Operation Vital Information Management System (VIMS) Truck Payload System (CBR, ATY) Systems Operation Road Analysis Control (RAC) Service Manual Contour Series Seat Service Manual Comfort Series Seat Service Manual R134a Heating & Air Conditioning Systems Maintenance Index Tab Operation & Maintenance Manual ATY, 4GZ Operation & Maintenance Manual CBR Schematic Index Tab Schematic Hydraulic System (ATY, 4GZ) Schematic Hydraulic System (CBR) Schematic Electrical System (CBR) Schematic Electrical System (4GZ) Schematic Electrical System (ATY1-417) Schematic Electrical System (ATY418-Up)

08 06 03

RENR2636 SENR6615 RENR2165 SENR5664 SENR2874 SEBU7175 SEBU7564 SENR2902 SENR1564 RENR2638 RENR2639 SENR1541 RENR2642 RENR2644 .30 0.00 0.00
.29 0.00 0.00

Note: The following information is available for this service manual. This information is not a standard part of the manual, but can be ordered separately if needed. Systems Operation, Testing & Adjusting Operation & Maintenance Manual Special Instruction Work Area Visual System Work Area Vision System 793C Truck Field Assembly RENR9833 SEBU8157 SEHS9980 17.10

08/25/10

793D OFF-HIGHWAY TRUCK VOLUME I (ENGINE, POWER TRAIN) FDB1-UP

RENR8321-04 Contents for Service Manual RENR8320

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the Systems, Electrical & Operators Station and Maintenance information. The items listed can be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Troubleshooting Systems Operation Systems Operation, Testing & Adjusting Specifications, Systems Operations, Testing & Adjusting Disassembly & Assembly Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation Testing & Adjusting Systems Operation, Troubleshooting, Testing & Adjusting Systems Operation, Troubleshooting, Testing & Adjusting Specifications, Systems Operation, Testing & Adjusting Disassembly & Assembly Title Form No. SENR2300 RENR8323 SENR7733 RENR8321 SENR3130 SENR2870 SENR1122 SENR1123 RENR5622 RENR2223 SENR5092 RENR8341 SENR1126 RENR8334 SENR2871 RENR8325 RENR8326 RENR8327 SENR1502 SENR1503 SENR2986 RENR8328 Rev. Dlr. Net IC

Oil Renewal System Exhaust Bypass Fan Drive Hydraulic System 3500B Engines

Power Train Electronic Control System Brake Electronic Control System Automatic Electronic Traction Aid (AETA)

08/17/11

793D OFF-HIGHWAY TRUCK VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION, MAINTENANCE) FDB1-UP

RENR8322-03 Contents for Service Manual RENR8320

Note: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the Engine & Power Train information. This form lists the Service Manual modules available for this product. These items listed can also be ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and should be ordered as they become available. Section Title Form No. SENR2301 RENR8324 SENR7733 RENR8322 SENR3130 SENR2872 RENR8339 RENR8340 RENR8329 RENR8330 RENR8335 RENR8336 RENR8337 RENR8338 RENR8387 RENR8391 REG00914 RENR8332 SENR2996 RENR2630 RENR2631 RENR2635 RENR2636 SENR4724 SENR5664 SENR2874 SEBU7792 SENR2902 RENR8331 RENR9866 RENR8333 .30 0.00
.29 0.00

Rev.

Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Hydraulic System Systems Operation, Testing & Adjusting Hydraulic System Specifications Air System & Brakes Systems Operation, Testing & Adjusting Air System & Brakes Specifications Steering System Systems Operation, Testing & Adjusting Steering System Specifications Suspension Cylinders Systems Operation, Testing & Adjusting Suspension Cylinders Specifications, Systems Operation, Testing Fast Fill Center & Adjusting Service Manual Contour Three Point Series Seat Service Manual Tu-Flo Air Compressors Disassembly & Assembly Machine Systems Electrical System & Operators Station Index Tab Systems Operation Vital Information Management System Troubleshooting, Testing & Adjusting Vital Information Management System Systems Operation VIMS Truck Payload System Systems Operation Road Analysis Control (RAC) Service Manual Autolubrication Service Manual Heating & Air Conditioning with R134A Refrigerant Maintenance Index Tab Operation & Maintenance Schematic Index Tab Schematic Hydraulic System Schematic Hydraulic System (Air System) Schematic Electrical System

08 06

Dlr. Net 14.26 .30 .51 .30 2.98 .30 0.00 0.00

IC
13.69 .29 .49 .29 2.86 .29

0.00 0.00

.30

.29

08/05/08

CAMINHO FORA DE ESTRADA 793D VOLUME I (MOTOR, TREM DE FORA) FDB1-E SEG.

RPNR8321-02 Contedo para Manual de Servio RPNR8320

Note: Este formulrio lista o contedo do Volume I do Manual de Servio deste produto. Veja o Volume II para informaes sobre Sistemas, Eltrico e da Estao do Operador e Manuteno. Os itens listados podem ser pedidos separadamente. Quando itens so atualizados ou suplementos so adicionados, eles so anunciados na PRVIA e devem ser pedidos medida em que estivererm disponveis. Seo Ttulo Formulrio N SENR2301 RPNR8323 SPNR7733 RPNR8321 SPNR3130 SPNR2870 SPNR1122 SPNR1123 RPNR5622 RPNR2223 SPNR5092 RPNR8341 SPNR1126 RPNR9717 RPNR8334 SPNR2871 RPNR8325 RPNR8326 RPNR8327 SPNR1502 SPNR1503 SPNR2986 R Dire qua IC

Pasta Etiqueta da Pasta Segurana Contedo do Manual de Servio Especificaes de Torque Divisor de ndice do Motor Especificaes Operao de Sistemas, Testes e Ajustes Diagnstico de Falhas Operao dos Sistemas Operao de Sistemas, Testes e Ajustes Especificaes, Operao de Sistemas, Testes e Ajustes Desmontagem e Montagem Desmontagem e Montagem Suplemento de Desmontagem e Montagem Divisor de ndice do Trem de Fora Especificaes Operao dos Sistemas Testes e Ajustes Operao de Sistemas, Diagnstico de Falhas, Testes e Ajustes Operao de Sistemas, Diagnstico de Falhas, Testes e Ajustes Especificaes, Operao de Sistemas, Testes e Ajustes Desmontagem e Montagem

Sistema de Renovao de leo Grupo de derivao do escape Sistema Hidrulico do Comado do Ventilador Motores 3500B (2GR, 7TR, 8BR) Motores de Alto Deslocamento 3500B (8WM)

Sistema de Controle Eletrnico do Trem de Fora Sistema de Controle Eletrnico de Frear Auxiliar da Trao Eletrnica Automtica (AETA)

RPNR8328

09/11/08

CAMINHO FORA DE ESTRADA 793D VOLUME II (SISTEMAS, MANUTENO ELTRICA E DA ESTAO DO OPERADOR) FDB1-E SEG.

RPNR8322-03 Contedo para Manual de Servio RPNR8320

Note: Este formulrio lista o contedo do Volume II do Manual de Servio deste produto. Veja o Volume I para informaes sobre o Motor e o Trem de Fora. Este formulrio lista os mdulos do Manual de Servio disponveis para este produto. Estes itens listados tambm podem ser pedidos separadamente. Quando itens so atualizados ou suplementos so adicionados, eles so anunciados na PRVIA e devem ser pedidos medida em que estivererm disponveis. Seo Ttulo Formulrio N SENR2301 RPNR8324 SPNR7733 RPNR8322 SPNR3130 SPNR2872 RPNR8339 RPNR8340 RPNR8329 RPNR8330 RPNR8335 RPNR8336 RPNR8337 RPNR8338 RPNR8387 RPNR8391 REG00914 RPNR8332 SPNR2996 RPNR2630 RPNR2631 RPNR2635 RPNR2636 SPNR4724 SPNR5664 SPNR2874 SPBU7792 SPNR2902 RENR8331 RENR9866 RENR8333 .30 0.00
.29 0.00

Dire o Lua 14.26 .30 .51 .30 2.98 .30 0.00 0.00

IC

Pasta Etiqueta da Pasta Segurana Contedo do Manual de Servio Especificaes de Torque Divisor de ndice de Sistemas Especificaes Operao de Sistemas, Testes e Ajustes Especificaes Operao de Sistemas, Testes e Ajustes Especificaes Operao de Sistemas, Testes e Ajustes Especificaes Operao de Sistemas, Testes e Ajustes Especificaes, Operao de Sistemas, Testes e Ajustes Manual de Servio

08 06

13.69 .29 .49 .29 2.86 .29

Sistema Hidrulico Sistema Hidrulico Sistema de Ar e Freios Sistema de Ar e Freios Sistema de Direo Sistema de Direo Cilindros de suspenso Cilindros de suspenso Central de Abastecimento Rpido de Fluidos Assento de Srie Contour com cinto de trs pontos Manual de Servio Compressores de Ar Tu-Flo Desmontagem e Montagem Sistemas da Mquina Divisor de ndice do Sistema Eltrico e Estao do Operador Operao dos Sistemas Sistema de Gerenciamento de Informaes Vitais Diagnstico de Falhas, Testes e Ajustes Sistema de Gerenciamento de Informaes Vitais Operao dos Sistemas Sistema de Carga til do Caminho do VIMS Operao dos Sistemas Controle de Anlise de Estrada (RAC) Manual de Servio Autolubrificao Manual de Servio Aquecimento e Ar Condicionado com Refrigerante R-134A Divisor de ndice da Manuteno Operao e Manuteno 15 Divisor de ndice dos Diagramas Esquemticos Diagrama Sistema Hidrulico Diagrama Sistema Hidrulico (Air System) Diagrama Sistema Eltrico

0.00 0.00

.30

.29

09/11/08

793D I FDB1- Note:

RCNR8321-03 RCNR8320

I II

SENR2301 RCNR8323 SCNR7733 RCNR8321 SCNR3130 SCNR2870 SCNR1122 SCNR1123 RCNR5622

IC

3500B

RCNR2223 SCNR5092 RCNR8341 SCNR1126 RCNR8334 SCNR2871 RCNR8325 RCNR8326 RCNR8327

AETA

SCNR1502 SCNR1503 SCNR2986 RCNR8328

11/17/11

793D II FDB1- Note:

RCNR8322-03 RCNR8320

II I

PREVIEW

SENR2301 RCNR8324 SCNR7733 RCNR8322 SCNR3130 SCNR2872

14.26 0.30

IC
13.69 0.29 0.49 0.29 2.86 0.29

08 06

0.51 0.30 2.98 0.30

Tu-Flo VIMS RAC R-134A

RCNR8339 RCNR8340 RCNR8329 RCNR8330 RCNR8335 RCNR8336 RCNR8337 RCNR8338 RCNR8387 RCNR8391 RCG00914 RCNR8332 SCNR2996 RCNR2630 RCNR2631 RCNR2635 RCNR2636 SCNR4724 SCNR5664 SCNR2874 0.30
0.29

0.00 0.00

0.00 0.00

0.30

0.29

11/17/11

SCBU7792 SCNR2902 RENR8331 RENR9866 RENR8333

0.00

0.00

11/17/11

793F & 793F XQ OFF-HIGHWAY TRUCK VOLUME I (ENGINE, POWER TRAIN) SSP1-UP / RM757 SND1-UP / RM952 XQ (EXTRA QUIET)

KENR8387-03 Contents for Service Manual KENR8386

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the Systems, Electrical & Operators Station and Maintenance information. The items listed can be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Troubleshooting Systems Operation Disassembly & Assembly Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation Testing & Adjusting Systems Operation, Troubleshooting, Testing & Adjusting Systems Operation, Troubleshooting, Testing & Adjusting Specifications, Systems Operation, Testing & Adjusting Disassembly & Assembly Title Form No. SENR2300 KENR8389 SENR7733 KENR8387 SENR3130 SENR2870 KENR5396 KENR5397 KENR5398 RENR2223 KENR6052 KENR8578 SENR2871 KENR8391 KENR8392 KENR8393 KENR8394

C175-16 and C175-20 C175-16 and C175-20 C175-16 and C175-20 Oil Renewal System C175-16 and C175-20 C175-16 and C175-20 Power Train Power Train Power Train Power Train Electronic Control System Brake Electronic Control System Chassis ECM Power Train

KENR8395 KENR8396 KENR8397

Note: Note: Form SENR5664, Air Conditioning & Heating Service Manual with R134a Refrigerant, is available for insertion into this manual. SENR5664 is not a standard part of this manual.

04/25/11

793F & 793F XQ OFF-HIGHWAY TRUCK VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION, MAINTENANCE) SSP1-UP / RM757 SND1-UP / RM952 XQ (EXTRA QUIET)

KENR8388-06 Contents for Service Manual KENR8386

Note: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the Engine & Power Train information. This form lists the Service Manual modules available for this product. These items listed can also be ordered separately. Project p Section Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Systems Operation, Testing & Adjusting, Troubleshooting Specifications Systems Operation, Testing & Adjusting, Troubleshooting Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting, Troubleshooting Specifications Systems Operation, Testing & Adjusting Specifications, Systems Operation, Testing & Adjusting Service Manual Title Form No. SENR2300 KENR8390 SENR7733 KENR8388 SENR3130 SENR2872 KENR8399 KENR8570 KENR8737 KENR8738 KENR8571 KENR8572 KENR8573 KENR8574 KENR8575 KENR8576 KENR8577 RENR8391 REG00914 KENR8579 SENR2996 KENR9023 KENR9022 SENR4724 KENR9949 SENR2874 SEBU8406 SENR2902 KENR8398 UENR1743 KENR8728 KENR9561

Hydraulic System Hydraulic System Braking System Braking System Air System Air System Hydraulic Fan and Steering System Hydraulic Fan and Steering System Suspension Cylinders Suspension Cylinders Fast Fill Center

Contour Three Point Series Seat (Heated) Service Manual Tu-Flo Air Compressors Disassembly & Assembly Machine Systems Electrical System & Operators Station Index Tab Systems Operation, Testing & Adjusting, VIMS (Electronic Control Troubleshooting System) Systems Operation Monitoring System Service Manual Auto Lubrication Service Manual Auto Lubrication (Electric Start) Maintenance Index Tab Operation & Maintenance Schematic Index Tab Schematic Hydraulic System Schematic Electrical System Schematic Electrical System Schematic Air System

CAMIN DE OBRAS 793F VOLUMEN I (MOTOR, TREN DE FUERZA) SSP1-Y SIG.

KSNR8387-02 Contenido para Manual de Servicio KSNR8386

Note: Esta forma indica el contenido para el Volumen I del Manual de Servicio para este producto. Vea el Volumen II para obtener la informacin acerca de los Sistemas, Sistema elctrico y Estacin del operador, Mantenimiento. Los artculos indicados pueden pedirse por separado. Seccin Carpeta Etiqueta de la carpeta Seguridad Contenido del Manual de Servicio Especificaciones de par de apriete Tabulador del ndice del motor Especificaciones Operacin de Sistemas, Pruebas y Ajustes Localizacin y solucin de problemas Operacin de Sistemas Desarmado y Armado Suplemento de Desarmado y Armado Tabulador del ndice del tren de fuerza Especificaciones Operacin de Sistemas Pruebas y Ajustes Operacin de Sistemas, Localizacin y Solucin de Problemas, Pruebas Ajustes Operacin de Sistemas, Localizacin y Solucin de Problemas, Pruebas Ajustes Especificaciones, Operacin de Sistemas, Pruebas Ajustes Desarmado y Armado Ttulo No. de forma SENR2300 KSNR8389 SENR7733 KSNR8387 SENR3130 SSNR2870 KSNR5396 KSNR5397 KSNR5398 RSNR2223 KSNR6052 KSNR8578 SSNR2871 KSNR8391 KSNR8392 KSNR8393 KSNR8394

C175-16 y C175-20 C175-16 y C175-20 C175-16 y C175-20 Sistema de Renovacin del Aceite (HAA solamente) C175-16 y C175-20 C175-16 y C175-20 Tren de fuerza Tren de fuerza Tren de fuerza Sistema de control electrnico del tren de fuerza Sistema de control electrnico del freno ECM del chasis Tren de fuerza

KSNR8395

KSNR8396 KSNR8397

4/13/2011

CAMIN DE OBRAS 793F VOLUMEN II (SISTEMAS, SISTEMA ELCTRICO Y ESTACIN DEL OPERADOR, MANTENIMIENTO) SSP1-Y SIG.

KSNR8388-05 Contenido para Manual de Servicio KSNR8386

Note: Esta forma indica el contenido para el Volumen I del Manual de Servicio para este producto. Vea el Volumen I para ver la informacin del Tren de fuerza y Motor. Este formulario indica los mdulos del manual de servicio disponibles para este producto. Los artculos indicados pueden pedirse por separado. Proyecto p Seccin Carpeta Etiqueta de la carpeta Seguridad Contenido del Manual de Servicio Especificaciones de par de apriete Tabulador del ndice de Sistemas Especificaciones Operacin de Sistemas, Localizacin y Solucin de Problemas, Pruebas Ajustes Especificaciones Operacin de Sistemas, Localizacin y Solucin de Problemas, Pruebas Ajustes Especificaciones Operacin de Sistemas, Pruebas y Ajustes Especificaciones Operacin de Sistemas, Localizacin y Solucin de Problemas, Pruebas Ajustes Especificaciones Operacin de Sistemas, Pruebas y Ajustes Especificaciones, Operacin de Sistemas, Pruebas Ajustes Manual de Servicio Ttulo No. de forma SENR2300 KSNR8390 SENR7733 KSNR8388 SENR3130 SSNR2872 KSNR8399 KSNR8570 KSNR8737 KSNR8738 KSNR8571 KSNR8572 KSNR8573 KSNR8574 KSNR8575 KSNR8576 KSNR8577 RSNR8391

Sistema hidrulico Sistema hidrulico Sistema de frenos Sistema de frenos Sistema de aire Sistema de aire Sistema hidrulico Ventilador y de la direccin Sistema hidrulico Ventilador y de la direccin Cilindros de la suspensin Cilindros de la suspensin Centro de llenado rpido

Asiento de la serie contour con tres regulaciones (Calefaccin) Manual de Servicio Compresores de aire TUFLOBendix Desarmado y Armado Sistemas de mquina Tabulador del ndice del Sistema elctrico y Estacin del operador SOTA, Localizacin y Solucin de Problemas Sistema de Control Electrnico del chasis Operacin de Sistemas Sistema Monitor Manual de Servicio Lubricacin Automtica Manual de Servicio Lubricacin Automtica (Camin con encendido elctrico) Tabulador del ndice de mantenimiento Operacin y Mantenimiento Orejeta del ndice de Diagramas Diagrama Sistema hidrulico Diagrama Sistema de aire Diagrama Sistema elctrico Diagrama Sistema de enfriamiento (continuar)

RSG00914 KSNR8579 SSNR2996 KSNR9023 KSNR9022 SSNR4724 KSNR9949 SSNR2874 SSBU8406 SSNR2902 KENR8398 KENR9561 KENR8728 KENR9593

CAMIN DE OBRAS 793F (CONTINUAR) VOLUMEN II (SISTEMAS, SISTEMA ELCTRICO Y ESTACIN DEL OPERADOR, MANTENIMIENTO) SSP1-Y SIG. Proyecto p

KSNR8388-05 Contenido para Manual de Servicio KSNR8386

Note: La forma SENR5664 Air Conditioning & Heating Service Manual with R134a Refrigerant est disponible como adendum para este manual de servicio. Esto formulario es una seccin independiente y no estndar de este manual.

795F AC OFF-HIGHWAY TRUCK VOLUME I (ENGINE, POWER TRAIN) ERM 1-UP / RM785

KENR8705 Contents for Service Manual KENR8704

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the Systems, Electrical & Operators Station and Maintenance information. The items listed can be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Troubleshooting Systems Operation (HAA only) Disassembly & Assembly Disassembly & Assembly Supplement Power Train Index Tab Specifications Systems Operation Testing & Adjusting Systems Operation, Troubleshooting, Testing & Adjusting Systems Operation, Troubleshooting, Testing & Adjusting Specifications, Systems Operation, Testing & Adjusting Disassembly & Assembly Title Form No. SENR2301 KENR8707 SENR7733 KENR8705 SENR3130 SENR2870 KENR9187 KENR9188 KENR9189 RENR2223 KENR6052 KENR8726 SENR2871 KENR8709 KENR8710 KENR8711 KENR8588

Oil Renewal System C175-16

Electric Drive Train Control System Brake Electronic Control System Chassis ECM

KENR8713

KENR9531 KENR8715

Note: Form SENR5664, Air Conditioning & Heating Service Manual with R134a Refrigerant, is available for insertion into this manual. SENR5664 is not a standard part of this manual.

08/06/10

795F AC OFF-HIGHWAY TRUCK VOLUME II (Systems, Electrical & Operators Station, Maintenance) ERM1-UP / RM785

KENR8706-01 Contents for Service Manual KENR8704

Note: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the Engine & Power Train information. This form lists the Service Manual modules available for this product. These items listed can also be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Project p Title Form No. SENR2300 KENR8708 SENR7733 KENR8706 SENR3130 SENR2872 KENR8717 KENR8718 KENR8719 KENR8720 KENR8721 KENR8722 KENR8723 KENR8724 KENR8725 RENR8391 REG00914 KENR8727 SENR2996 KENR9534

Hydraulic System and Brakes Hydraulic System and Brakes Air System (Opt. Air Start) Air System (Opt. Air Start) Hydraulic Fan and Steering System Hydraulic Fan and Steering System Suspension Cylinders Suspension Cylinders

Specifications, Systems Operation, Testing Fast Fill Center & Adjusting Service Manual Contour Three Point Series Seat Service Manual Tu-Flo Air Compressors Disassembly & Assembly Machine Systems Electrical System & Operators Station Index Tab Systems Operation, Testing & Adjusting VIMS (Vital Information Troubleshooting Management System) and Payload System Systems Operation, Testing & Adjusting Monitoring System Systems Operation, Testing & Adjusting Auto Lubrication (Electric Start) Systems Operation, Testing & Adjusting Auto Lubrication (Air Start) Maintenance Index Tab Operation & Maintenance Schematic Index Tab Schematic Cooling System Schematic Air System Schematic Hydraulic System Schematic Electrical System

KENR9532 KENR8736 KENR9959 SENR2874 SEBU8349 SENR2902 KENR9547 KENR9005 KENR8716 KENR8730

Caterpillar: Confidential Red

CAMIN DE OBRAS 795F AC VOLUMEN I (MOTOR, TREN DE FUERZA) ERM1-UP / RM785

KSNR8705 Contenido del Manual de Servicio KSNR8704

Note: En este formulario se incluyen los contenidos del Volumen I del Manual de Servicio para este producto. Consulte el Volumen II para obtener informacin sobre Sistemas, Estacin elctrica y del operador, Mantenimiento). Los artculos que se incluyen se pueden pedir por separado. Seccin Carpeta Etiqueta de la Carpeta Seguridad Contenido del Manual de Servicio Especificaciones de Par Ficha ndice del motor Especificaciones Operacin de Sistemas, Pruebas y Ajustes Solucin de Problemas Operacin de Sistemas (HAA solamente) Desarmado y Armado Suplemento de Desarmado y Armado Ficha ndice del tren de fuerza Especificaciones Operacin de Sstemas Pruebas y Ajustes Operacin de Sistemas, Localizacin y Solucin de Problemas, Pruebas y Ajustes Operacin de Sistemas, Localizacin y Solucin de Problemas, Pruebas y Ajustes Especificaciones, Operacin de Sistemas, Pruebas y Ajustes Desarmado y Armado Ttulo Formulario No. SENR2301 KSNR8707 SSNR7733 KSNR8705 SSNR3130 SSNR2870 KSNR9187 KSNR9188 KSNR9189 RSNR2223 KSNR6052 KSNR8726 SSNR2871 KSNR8709 KSNR8710 KSNR8711 KSNR8588

Sistema de renovacin de aceite C175-16

Sistema de control del tren de impulsin elctrico Sistema de control electrnico del freno ECM del chasis

KSNR8713

KSNR9531 KSNR8715

Nota: Formulario SENR5664, Manual de Servicio de Aire acondicionado y calefaccin con refrigerante de R134a est disponible para su insercin en este manual. SENR5664 no es una parte estndar de este manual.

01/05/12

CAMIN DE OBRAS 795F AC VOLUMEN II (Sistemas, Estacin Elctrica y del Operador, Mantenimiento) ERM1-UP / RM785

KSNR8706-01 Contenido del Manual de Servicio KSNR8704

Note: En este formulario se incluyen los contenidos del Volumen II del Manual de Servicio para este producto. Consulte el Volumen I para obtener informacin sobre el Motor y el Tren de fuerza. Este formulario incluye los mdulos del Manual de Servicio disponibles para este producto. Los artculos que se incluyen tambin se pueden pedir por separado. pSeccin Proyecto Ttulo Formulario No.

Carpeta Etiqueta de la carpeta Seguridad Contenidos del Manual de Servicio Especificaciones de par Ficha ndice del sistema Especificaciones Operacin de Sistemas, Pruebas y Ajustes Especificaciones Operacin de Sistemas, Pruebas y Ajustes Especificaciones Operacin de Sistemas, Pruebas y Ajustes Especificaciones Operacin de Sistemas, Pruebas y Ajustes Especificaciones, Operacin de Sistemas, Pruebas y Ajustes Manual de servicio Manual de servicio Desarmado y Armado Ficha ndice del sistema elctrico y Operacin de Sistemas, Pruebas y Ajustes, Localizacin y Solucin de Problemas Operacin de Sistemas, Pruebas y Ajustes Operacin de Sistemas, Pruebas y Ajustes Operacin de Sistemas, Pruebas y Ajustes Ficha ndice de mantenimiento Operacin y Mantenimiento Ficha ndice de diagrama Diagrama Diagrama Diagrama

Sistema hidrulico y frenos Sistema hidrulico y frenos Sistema de aire (arranque neumtico optativo) Sistema de aire (arranque neumtico optativo) Ventilador hidrulico y sistema de la direccin Ventilador hidrulico y sistema de la direccin Cilindros de la suspensin Cilindros de la suspensin Centro de relleno rpido Asiento de la serie Contour de tres puntos Compresores de aire Tu-Flo Sistemas de mquina de la estacin del operador VIMS (Sistema de Gestin de Informacin Vital) y sistema de carga til Sistema Monitor Lubricacin automtica (arranque elctrico) Lubricacin automtica (arranque neumtico)

SENR2300 KSNR8708 SSNR7733 KSNR8706 SSNR3130 SSNR2872 KSNR8717 KSNR8718 KSNR8719 KSNR8720 KSNR8721 KSNR8722 KSNR8723 KSNR8724 KSNR8725 RSNR8391 RSG00914 KSNR8727 SSNR2996 KSNR9534

KSNR9532 KSNR8736 KSNR9959 SSNR2874 SSBU8349 SSNR2902 KENR9547 KENR9005 KENR8716

Sistema de enfriamiento Sistema de aire Sistema hidrulico

Caterpillar: Red confidencial

797 OFF-HIGHWAY TRUCK (UNASSEMBLED) VOLUME I 5YW1-UP

RENR2601-05 Contents for Service Manual RENR2600

Note: The asssembled service manual for the 797 Truck is not available. The items listed must be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operations, Testing & Adjusting Troubleshooting Guide Service Manual Disassembly & Assembly Disassembly & Assembly Supplement Special Instruction Power Train Index Tab Specifications Systems Operation Testing & Adjusting Systems Operation, Testing & Adjusting Disassembly & Assembly Title Form No. SENR2300 RENR2602 SENR7733 RENR2601 SENR3130 SENR2870 RENR2273 RENR2274 RENR2275 RENR2621 RENR2276 RENR2035 REHS0886 SENR2871 RENR2605 RENR2606 RENR2607 RENR2678 RENR2036 Rev. Dlr. Net IC

.51 .30 2.98 .30

.49 .29 2.86 .29

3524B Engine 3524B Engine 3524B Engine Fan Drive Hydraulic System 3524B Engine 3524B Engine Splitting the 3524B Engine Power Train Power Train Power Train Transmission Electronic Control System Power Train

.30

.29

02/19/10

797 OFF-HIGHWAY TRUCK (UNASSEMBLED) VOLUME II 5YW1-UP

RENR8448-00 Contents for Service Manual RENR2600

Note: The asssembled service manual for the 797 Truck is not available. The items listed must be ordered separately. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Systems Operation, Testing & Adjusting Title Form No. SENR2301 RENR8449 SENR7733 RENR2601 SENR3130 SENR2872 RENR2608 RENR2609 RENR2610 RENR2611 RENR2677 RENR2676 RENR2612 SENR6455 RENR2614 RENR2615 RENR2616 RENR2617 RENR2037 SENR2996 RENR2630 RENR2631 RENR2635 RENR2619 SENR6615 RENR2165 SENR2874 SEBU7239 SENR2902 RENR2618 RENR2570 Rev. Dlr. Net IC

.51 .30 2.98

.49 .29 2.86

Steering System Steering System Braking System Braking System Brake/Cooling Electronic Control System Systems Operation, Testing & Adjusting Chassis Electronic Control System Service Manual Air System Service Manual Tu-Flo 550/750 Air Compressors Specifications Suspension Cylinder Systems Operation, Testing & Adjusting Suspension Cylinder Specifications Hydraulic System Systems Operation, Testing & Adjusting Hydraulic System Disassembly & Assembly Machine Systems Electrical System & Operators Station Index Tab Systems Operation Vital Information Management System (VIMS) Testing & Adjusting, Troubleshooting Vital Information Management System (VIMS) Systems Operation Vital Information Management System (VIMS) Payload System Service Manual Auto Lubrication System Service Manual Contour Series Seat Service Manual Comfort Series Seat Maintenance Index Tab Operation & Maintenance Manual Schematic Index Tab Schematic Hydraulic System Schematic Electrical System

Note: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available for insertion into this manual. The form is not a standard part of the manual.

02/19/10

797F & 797F XQ OFF-HIGHWAY TRUCK VOLUME I (ENGINE, POWER TRAIN) LAJ1-UP / RM772 WSP1-UP / RM951 XQ (EXTRA QUIET)

KENR8365-04 Contents for Service Manual KENR8364

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the Systems, Electrical & Operators Station, Maintenance and Schematics information. The items listed can be ordered separately. Section Title Form No. Re v. Dlr. Net IC

Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Troubleshooting Disassembly & Assembly Disassembly & Assembly Supplement Service Manual Power Train Index Tab Specifications Systems Operation Testing & Adjusting Disassembly & Assembly Systems Operation, Testing & Adjusting, Troubleshooting

C175-16 & C175-20 OHT Engines C175-16 & C175-20 OHT Engines C175-16 & C175-20 OHT Engines C175-16 & C175-20 OHT Engines C175-16 & C175-20 OHT Engines Oil Renewal System Power Train Power Train Power Train Power Train Transmission Electronic Control System

SENR2300 KENR8367 SENR7733 KENR8365 SENR3130 SENR2870 KENR5396 KENR5397 KENR5398 KENR6052 KENR8384 RENR2223 SENR2871 KENR8369 KENR8370 KENR8371 KENR8372 KENR8394

Note: Form SENR5664, Air Conditioning & Heating Service Manual with R134a Refrigerant, is available for insertion into this manual. SENR5664 is not a standard part of this manual.

05/31/11

797F & 797F XQ OFF-HIGHWAY TRUCK VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION, MAINTENANCE, SCHEMATIC) LAJ1-UP / RM772 WSP1-UP / RM951 XQ (EXTRA QUIET)

KENR8366-02 Contents for Service Manual KENR8364

Note: This form lists the contents for Volume II of the Service Manual for this product. See Volume I for the Engine and Power Train information. The items listed can be ordered separately. Section Title Form No. Re v. Dlr. Net IC

Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Steering System Systems Operation, Testing & Adjusting Steering System Specifications Braking System Systems Operation, Testing & Adjusting Braking System Specifications Suspension Cylinder Systems Operation, Testing & Adjusting Suspension Cylinder Specifications Hydraulic System Systems Operation, Testing & Adjusting Hydraulic System Specifications Air System Systems Operation, Testing & Adjusting Air System Disassembly & Assembly Machine Systems Specifications, Systems Operation, Testing Hydraulic Fan System & Adjusting Specifications, Systems Operation, Testing Fast Fill Center & Adjusting Service Manual Tu-Flo 550/750 Air Compressors Electrical System & Operators Station Index Tab Systems Operation, Testing & Adjusting, Brake Electronic Control System Troubleshooting Systems Operation, Testing & Adjusting Chassis Electronic Control System Systems Operation (VIMS) Monitoring System Troubleshooting, Systems Operation, (VIMS) Electronic Control System Testing & Adjusting Service Manual Auto Lubrication System (Air Start Truck, Electric Start Truck) Service Manual Comfort Series Seat Maintenance Index Tab Operation & Maintenance Manual Schematic Index Tab Schematic Hydraulic System Schematic Electrical System

SENR2301 KENR8368 SENR7733 KENR8366 SENR3130 SENR2872 KENR8733 KENR8734 KENR8373 KENR8374 KENR8377 KENR8378 KENR8380 KENR8381 KENR8747 KENR8748 KENR8382 KENR8746 KENR9948 SENR6455 SENR2996 KENR8395 KENR8396 KENR9022 KENR9023 KENR8749 RENR2165 SENR2874 SEBU8417 SENR2902 KENR8379 KENR8383

Note: Form SENR5664, Air Conditioning & Heating Service Manual with R134a Refrigerant, is available for insertion into this manual. SENR5664 is not a standard part of this manual.

05/31/11

CAMIN DE OBRAS 797F VOLUMEN I (MOTOR, TREN DE FUERZA) LAJ1-UP

KSNR8365-03 Contenido para Manual de Servicio KSNR8364

Note: Esta forma indica el contenido para el Volumen I del Manual de Servicio para este producto. Vea el Volumen II para obtener la informacin acerca de los Sistemas, Sistema elctrico y Estacin del oprador, Mantenimiento. Los artculos indicados pueden pedirse por separado. Seccin Ttulo No. de forma Re v. Dlr. Net IC

Aglutinador Etiqueta de la carpeta Seguridad Contenido del Manual de Servicio Especificaciones de par de apriete Tabulador del ndice del motor Especificaciones

Motor para camiones de obras C175-16 y C175-20 Operacin de Sistemas, Pruebas y Ajustes Motor para camiones de obras C175-16 y C175-20 Localizacin y solucin de problemas Motor para camiones de obras C175-16 y C175-20 Desarmado y Armado Motor para camiones de obras C175-16 y C175-20 Suplemento de Desarmado y Armado Motor para camiones de obras C175-16 y C175-20 Manual de Servicio Sistema de Renovacin del Aceite Manual de Servicio Sistema hidrulico del mando del ventilador Tabulador del ndice del tren de fuerza Especificaciones Tren de fuerza Operacin de Sistemas Tren de fuerza Pruebas y Ajustes Tren de fuerza Desarmado y Armado Tren de fuerza Operacin de Sistemas, Pruebas y Ajustes Sistema de control electrnico de la transmisin

SENR2300 KSNR8367 SENR7733 KSNR8365 SENR3130 SSNR2870 KSNR5396 KSNR5397 KSNR5398 KSNR6052 KSNR8384 RSNR2223 KSNR8746 SSNR2871 KSNR8369 KSNR8370 KSNR8371 KSNR8372 KSNR8394

4/13/2011

CAMIN DE OBRAS 797F VOLUMEN II (SISTEMAS, SISTEMA ELCTRICO Y ESTACIN DEL OPERADOR, MANTENIMIENTO) LAJ1-UP

KSNR8366-01 Contenido para Manual de Servicio KSNR8364

Note: Esta forma indica el contenido para el Volumen II del Manual de Servicio para este producto. Servicio para este producto. Vea el Volumen I para ver la informacin del Tren de fuerza y Motor. Los artculos indicados pueden pedirse por separado. Seccin Ttulo No. de forma Re v. Dlr. Net IC

Carpeta Etiqueta de la carpeta Seguridad Contenido del Manual de Servicio Especificaciones de par de apriete Tabulador del ndice de Sistemas Especificaciones Operacin de Sistemas, Pruebas y Ajustes Especificaciones Operacin de Sistemas, Pruebas y Ajustes Especificaciones Operacin de Sistemas, Pruebas y Ajustes Especificaciones Operacin de Sistemas, Pruebas y Ajustes Desarmado y Armado Especificaciones Operacin de Sistemas, Pruebas y Ajustes Manual de Servicio

Especificaciones, Operacin de Sistemas, Pruebas Ajustes Manual de Servicio

Sistema de direccin Sistema de direccin Sistema de frenos Sistema de frenos Cilindro de suspensin Cilindro de suspensin Sistema hidrulico Sistema hidrulico Sistemas de mquina Sistema de aire Sistema de aire Sistema de lubricacin automtica (Camin con encendido neumtico, Camin con encendido elctrico) Centro de llenado rpido

SENR2301 KSNR8368 SENR7733 KSNR8366 SENR3130 SSNR2872 KSNR8733 KSNR8734 KSNR8373 KSNR8374 KSNR8377 KSNR8378 KSNR8380 KSNR8381 KSNR8382 KSNR8747 KSNR8748 KSNR8749

KSNR9948 SSNR6455 SSNR2996 KSNR8395 KSNR8396 KSNR9022 KSNR9023 RSNR2165 SSNR2874 SSBU8417 SSNR2902 KENR8379 KENR8383

Compresores de aire Tu-Flo 550/750 Tabulador del ndice del Sistema elctrico y Estacin del operador Operacin de Sistemas, Pruebas y Ajustes Sistema de control electrnico del freno Operacin de Sistemas, Pruebas y Ajustes Sistema de Control Electrnico del chasis Operacin de Sistemas Sistema Monitor VIMS Localizacin y solucin de problemas, Sistema de Control Electrnico Operacin de Sistemas, Pruebas Ajustes del chasis Manual de Servicio Asiento de la Serie Comfort Tabulador del ndice de mantenimiento MANUAL DE OPERACIN Y MANTENIMIENTO Orejeta del ndice de Diagramas Diagrama Sistema hidrulico Diagrama Sistema elctrico

4/13/2011

797F & 797F XQ CAMINHO FORA-DA-ESTRADA VOLUME I (MOTOR, TREM DE FORA) LAJ1-E ACIMA / RM772 WSP1-E ACIMA / RM951 XQ (EXTRA SILENCIOSO)

KPNR8365-04 Contedo para o Manual de Servio KPNR8364

Note: Este formulrio lista o contedo para o volume I do manual de servio deste produto. Consulte o volume II para obter informaes sobre Sistemas, Sistema Eltrico e Posto do Operador, Manuteno e Diagramas. Os itens listados podem ser pedidos separadamente. Seo Ttulo Formulrio N Re v. Reven dedor Lquid o IC

Pasta Etiqueta da Pasta Segurana Contedo do Manual de Servio Especificaes de Torque Guia de ndice do Motor Especificaes Operao de Sistemas, Testes e Ajustes Soluo de Problemas Desmontagem e Montagem Suplemento de Desmontagem e Montagem Manual de Servio Guia de ndice do Trem de Fora Especificaes Operao de Sistemas Testes e Ajustes Desmontagem e Montagem Operao de Sistemas, Testes e Ajustes, Diagnstico de Falhas

C175-16 & C175-20 Motores OHT C175-16 & C175-20 Motores OHT C175-16 & C175-20 Motores OHT C175-16 & C175-20 Motores OHT C175-16 & C175-20 Motores OHT Sistema de Renovao de leo Trem de Fora Trem de Fora Trem de Fora Trem de Fora Sistema de Controle da Transmisso Eletrnica

SENR2300 KPNR8367 SPNR7733 KPNR8365 SPNR3130 SPNR2870 KPNR5396 KPNR5397 KPNR5398 KPNR6052 KPNR8384 RPNR2223 SPNR2871 KPNR8369 KPNR8370 KPNR8371 KPNR8372 KPNR8394

Note: O formulrio SENR5664, Manual de Manuteno do Ar Condicionado e do Aquecimento com o R134a Refrigerante, est disponvel para insero neste manual. O SENR5664 no parte padro deste manual.

02/10/12

797F & 797F XQ CAMINHO FORA-DA-ESTRADA VOLUME II (SISTEMAS, SISTEMA ELTRICO E POSTO DO OPERADOR, MANUTENO, DIAGRAMA) LAJ1-E ACIMA / RM772 WSP1-E ACIMA / RM951 XQ (EXTRA SILENCIOSO)

KPNR8366-02 Contedo para o Manual de Servio KPNR8364

Note: Este formulrio lista o contedo para o volume II do manual de servio deste produto. Consulte o Volume I para obter informaes sobre o Motor e o Trem de Fora. Os itens listados podem ser pedidos separadamente. Seo Ttulo Formulrio N Re v. Reven dedor Lquid o IC

Pasta Etiqueta da Pasta Segurana Contedo do Manual de Servio Especificaes de Torque Guia de ndice de Sistemas Especificaes Sistema de Direo Operao de Sistemas, Testes e Ajustes Sistema de Direo Especificaes Sistema de Freio Operao de Sistemas, Testes e Ajustes Sistema de Freio Especificaes Cilindro de Suspenso Operao de Sistemas, Testes e Ajustes Cilindro de Suspenso Especificaes Sistema Hidrulico Operao de Sistemas, Testes e Ajustes Sistema Hidrulico Especificaes Sistema de ar Operao de Sistemas, Testes e Ajustes Sistema de ar Desmontagem e Montagem Sistemas da Mquina Especificaes, Operao de Sistemas, Sistema do Ventilador Hidrulico Testes e Ajustes Especificaes, Operao de Sistemas, Centro de Enchimento Rpido Testes e Ajustes Manual de Servio Compressores de Ar Tu-Flo 550/750 Guia de ndice do Sistema Eltrico e do Posto do Operador Operao de Sistemas, Testes e Ajustes, Sistema de Controle Eletrnico do Diagnstico de Falhas Freio Operao de Sistemas, Testes e Ajustes Sistema de Controle Eletrnico do Chassi Operao de Sistemas Sistema de Monitoramento (VIMS) Diagnstico de Falhas, Operao do Sistema de Controle Eletrnico Sistema, Testes e Ajustes (VIMS) Manual de Servio Sistema de Lubrificao Automtica (Caminho de Partida a Ar, Caminho de Partida Eltrica) Manual de Servio Assento da Srie Comfort Guia de ndice de Manuteno Manual de Operao e Manuteno

SENR2301 KPNR8368 SPNR7733 KPNR8366 SPNR3130 SPNR2872 KPNR8733 KPNR8734 KPNR8373 KPNR8374 KPNR8377 KPNR8378 KPNR8380 KPNR8381 KPNR8747 KPNR8748 KPNR8382 KPNR8746 KPNR9948 SPNR6455 SPNR2996 KPNR8395 KPNR8396 KPNR9022 KPNR9023 KPNR8749 RPNR2165 SPNR2874 SPBU8417

02/17/12

797F & 797F XQ CAMINHO FORA-DA-ESTRADA VOLUME II (SISTEMAS, SISTEMA ELTRICO E POSTO DO OPERADOR, MANUTENO, DIAGRAMA) LAJ1-E ACIMA / RM772 WSP1-E ACIMA / RM951 XQ (EXTRA SILENCIOSO)

KPNR8366-02 Contedo para o Manual de Servio KPNR8364

Note: Este formulrio lista o contedo para o volume II do manual de servio deste produto. Consulte o Volume I para obter informaes sobre o Motor e o Trem de Fora. Os itens listados podem ser pedidos separadamente. Seo Guia de ndice do Diagrama Diagrama Diagrama Ttulo Formulrio N SPNR2902 KENR8379 KENR8383

Sistema Hidrulico Sistema Eltrico

Note: O formulrio SPNR5664, Manual de Manuteno do Ar Condicionado e do Aquecimento com o R134a Refrigerante, est disponvel para insero neste manual. O SPNR5664 no parte padro deste manual.

02/17/12

797B TRUCK (UNASSEMBLED) VOLUME I (ENGINE, POWER TRAIN) JSM1-UP

RENR2547-03 Contents for Service Manual RENR2545

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the Systems, Electrical & Operators Station and Maintenance information. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Troubleshooting Guide Disassembly & Assembly Disassembly & Assembly Service Manual Service Manual Power Train Index Tab Specifications Systems Operation Testing & Adjusting Disassembly & Assembly Systems Operation, Testing & Adjusting Title Form No. SENR2300 RENR2546 SENR7733 RENR2547 SENR3130 SENR2870 RENR2273 RENR2274 RENR2275 RENR2276 RENR2573 RENR2223 RENR2571 SENR2871 RENR2574 RENR2575 RENR2576 RENR2577 RENR2678 Rev. Dlr. Net IC

3524B Engine 3524B Engine 3524B Engine 3524B Engine 3524B Engine Supplement Oil Renewal System Fan Drive Hydraulic System Power Train Power Train Power Train Power Train Transmission Electronic Control System

06/02/09

797B TRUCK (UNASSEMBLED) VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION, MAINTENANCE) JSM1-UP

RENR2549-06 Contents for Service Manual RENR2545

Note: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the Engine & Power Train information. Section Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Systems Operation, Testing & Adjusting Title Form No. SENR2301 RENR2548 SENR7733 RENR2549 SENR3130 SENR2872 RENR2578 RENR2579 RENR2580 RENR2581 RENR2677 RENR2676 RENR2583 RENR2584 RENR2585 RENR2586 RENR2588 RENR2582 SENR6455 RENR2589 SENR2996 RENR2630 RENR2631 RENR2635 Rev. Dlr. Net IC

Steering System Steering System Braking System Braking System Brake/Cooling Electronic Control System Systems Operation, Testing & Adjusting Chassis Electronic Control System Specifications Suspension Cylinder Systems Operation, Testing & Adjusting Suspension Cylinder Specifications Hydraulic System Systems Operation, Testing & Adjusting Hydraulic System Disassembly & Assembly Machine Systems Service Manual Air System Service Manual Tu-Flo 550/750 Air Compressors Service Manual Auto Lubrication System Electrical System & Operators Station Index Tab Systems Operation Vital Information Management System (VIMS) Testing & Adjusting, Troubleshooting Vital Information Management System (VIMS) Systems Operation Vital Information Management System (VIMS) Payload System Service Manual Service Manual Maintenance Index Tab Operation & Maintenance Schematic Index Tab Schematic Schematic Schematic Schematic Schematic Contour Series Seat Comfort Series Seat

Hydraulic System (JSM1-219) Hydraulic System (JSM220-Up) Electrical System (1-168) Electrical System (169-219) Electrical System (220-Up)

SENR6615 RENR2165 SENR2874 SEBU7651 SENR2902 RENR2587 KENR8227 RENR2620 RENR9542 KENR6325

06/02/09

797F OFF-HIGHWAY TRUCK VOLUME I (ENGINE, POWER TRAIN) LAJ1-UP

KENR8365 Contents for Service Manual KENR8364

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the Systems, Electrical & Operators Station, Maintenance and Schematics information. The items listed can be ordered separately. Section Title Form No. Re v. Dlr. Net IC

Binder Binder Label Safety Service Manual Contents Torque Specifications Engine Index Tab Specifications Systems Operation, Testing & Adjusting Troubleshooting Disassembly & Assembly Service Manual Service Manual Power Train Index Tab Specifications Systems Operation Testing & Adjusting Systems Operation, Testing & Adjusting, Troubleshooting

C175-16 & C175-20 OHT Engines C175-16 & C175-20 OHT Engines C175-16 & C175-20 OHT Engines C175-16 & C175-20 OHT Engines Oil Renewal System Fan Drive Hydraulic System Power Train Power Train Power Train Transmission Electronic Control System

SENR2300 KENR8367 SENR7733 KENR8365 SENR3130 SENR2870 KENR5396 KENR5397 KENR5398 KENR6052 RENR2223 KENR8746 SENR2871 KENR8369 KENR8370 KENR8371 KENR8394

10/29/09

797F OFF-HIGHWAY TRUCK VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION, MAINTENANCE, SCHEMATIC) LAJ1-UP

KENR8366 Contents for Service Manual KENR8364

Note: This form lists the contents for Volume II of the Service Manual for this product. See Volume I for the Engine and Power Train information. The items listed can be ordered separately.

Section

Title

Form No.

Re v.

Dlr. Net

IC

Binder Binder Label Safety Service Manual Contents Torque Specifications Systems Index Tab Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Specifications Systems Operation, Testing & Adjusting Service Manual

Specifications, Systems Operation, Testing & Adjusting Service Manual Tu-Flo 550/750 Air Compressors Electrical System & Operators Station Index Tab Systems Operation, Testing & Adjusting, Brake Electronic Control System Troubleshooting Systems Operation, Testing & Adjusting Chassis Electronic Control System Systems Operation (VIMS) Monitoring System Troubleshooting, Systems Operation, (VIMS) Electronic Control System Testing & Adjusting Service Manual Comfort Series Seat Maintenance Index Tab Operation & Maintenance Manual Schematic Index Tab Schematic Hydraulic System Schematic Electrical System (continued on next page)

Steering System Steering System Braking System Braking System Suspension Cylinder Suspension Cylinder Hydraulic System Hydraulic System Air System Air System Auto Lubrication System (Air Start Truck, Electric Start Truck Fast Fill Center

SENR2301 KENR8368 SENR7733 KENR8366 SENR3130 SENR2872 KENR8733 KENR8734 KENR8373 KENR8374 KENR8377 KENR8378 KENR8380 KENR8381 KENR8747 KENR8748 KENR8749 KENR9948 SENR6455 SENR2996 KENR8395 KENR8396 KENR9022 KENR9023 RENR2165 SENR2874 SEBU8417 SENR2902 KENR8379 KENR8383

01/14/10

797F OFF-HIGHWAY TRUCK (CONT.) VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION, MAINTENANCE, SCHEMATIC) LAJ1-UP

KENR8366 Contents for Service Manual KENR8364

Note: The following information is not available for the initial release of this manual. This information must be ordered seperately when it becomes available. Disassembly & Assembly Supplement Disassembly & Assembly Disassembly & Assembly C175-16 & C175-20 OHT Engines Power Train Machine Systems KENR8384 KENR8372 KENR8382

Note: Form SENR5664, Air Conditioning & Heating Service Manual with R134a Refrigerant, is available for insertion into this manual. SENR5664 is not a standard part of this manual.

01/14/10

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