Professional Documents
Culture Documents
B A
Measuring resistances from the front of SHU/SHI 43/53/68 dishwashers
I2.
.7
2 1
Control Module -- I2
3 2 1
.1
.2
8 7 6 5 4 3 2 1
.4
1 2
.8
.6
2 1
7 6 5 4 3 2 1
.5
.9
X1
(SHU/I 43/ 53)
WH-a1-6 WH-I6-3
measure top rack only actuator (SHU/I 68-only) (~2150 W) measure water level switch (open circuit) measure circulation motor (~10 W) measure drain motor (~16.5 W)
to neutral line
Symbols (WH-I6-3) refer to wire colors and terminal/part symbols. See circuit diagram # 36 for terminal/part symbols. Wire colors: WH = white, BK = black, WHRD = white/ red, BU = blue, GYBK = gray/black, RD = red, YE = yellow, BN = brown.
NOTE:
HINT: Water valve and drain motor can be measured from front of dishwasher without accessing control module wire harnesses. Resistances are: n n
Troubleshooting Test Programs Tech Manual
to hot line
1st Edition/Revision 3
Quick Chart
to Aqua Sensor
to hot line
BU-A2 BU-A2
Page A-2
B A
Measuring resistances from the front of SHU 99 & SHV 43/48 dishwashers
I2.
Control Module -- I2
1 2 3
.5
2 1
1 2 3
.1
.2
1 2
.3
1 2 3
.4
.6
1 2
.7
1 2 3 4
.8
WHRD-e0-1 GY-e0-4
measure dispenser actuator (~2150 W) measure circulation motor (with door closed) (~10 W) measure drain motor (~16.5 W)
to hot line
GYBK-a1-3 RD-I6-1
to neutral
measure water level switch (open circuit) measure top rack only actuator (SHV 48 only) (~2150 W)
NOTE: Symbols (WH-I6-7) refer to wire colors and terminal/part symbols. See circuit diagram # 48 for terminal/part symbols. Wire colors: WH = white, WHRD = white/red, GY = gray, BU = blue, GYBK = gray/black, RD = red, YE = yellow, BN = brown. HINT: Water valve and drain motor can be measured from front of dishwasher without accessing control module wire harnesses. Resistances are: n n Water valve ~ 1 kW Drain motor ~ 16.5 W
Repair Manual
1st Edition/Revision 2
Quick Chart
Troubleshooting
Test Programs
Tech Manual
BU-A2 BU-A2
Page A-3
B A
Measuring resistances from the front of SHU 33 dishwashers
I2.
Control Module -- I2
.7 .2
2 1 1 2
8 7 6 5 4 3 2 1
.4
.6
2 1
.1
2 1
.5
.8
7 6 5 4 3 2 1
WH-a1-5 WHRD-a1-1
resets control module & starts test program
YE-A2 YE-A2
RD-I6-1 GYBK-a1-3
to hot line
to neutral
Symbols (WH-a1-5) refer to wire colors and terminal/part symbols. See circuit diagram # 60 for terminal/part symbols. Wire colors: WH = white, WHRD = white/red, BU = blue, GYBK = gray/black, RD = red, YE = yellow.
1st Edition/Revision 1
NOTE:
HINT: Water valve and drain motor can be measured from front of dishwasher without accessing control module wire harnesses. Resistances are: n n
Tech Manual
BU-I6-4 BU-I6-5
Tuesday, August 8, 2000
Quick Chart
Troubleshooting
Test Programs
Page A-4
B A
Measuring resistances from the front of SHU 303x dishwashers
Timer -- u
5b 5a 5 6b 6a 6 4b 4a 4 3b 3a 3 2b 2a 2 M ~
RD-A2
A2 1
m2 m3
WH-b-5 WH-I6-3
to flow switch
WHVT-a1-3
to hot line
WHRD-A2
to neutral
Timer motor m1
m2
measure circulation motor (~10 W)
m3
measure drain motor (~16.5 W)
A2
measure detergent actuator (~2150 W)
1
see circuit / schematic diagram # 62 for b1 & b3
Symbols (WH-I6-3) refer to wire colors and terminal/part symbols. See circuit diagram # 62 for terminal/part symbols. Wire colors: WH = white, WHRD = white/red, WHVT = white/violet, BU = blue, GYBK = gray/black, BK = black, GYRD = gray/red, GY = gray, GN = green, RD = red, VT = violet, YE = yellow.
1st Edition/Revision 1
Quick Chart Troubleshooting
NOTE:
HINT: Water valve and drain motor can be measured from front of dishwasher without accessing timer wire harnesses. Resistances are: n n
Tech Manual
Page B-1
B A
Using the test program to troubleshoot the heater, flow switch and Hi-Limit thermostat from the front of SHU/I 43/53/68 dishwashers
210987654321098765432109876543212109876543210987654321098765432121098765432109876543210987654321 210987654321098765432109876543212109876543210987654321098765432121098765432109876543210987654321 210987654321098765432109876543212109876543210987654321098765432121098765432109876543210987654321 210987654321098765432109876543212109876543210987654321098765432121098765432109876543210987654321 210987654321098765432109876543212109876543210987654321098765432121098765432109876543210987654321
TEST
TIME
NOTES
-----
Press On/Off button at the same time you press both the Power Scrub Plus & Regular Wash buttons (SHU/I 43 models) or the Scrub Wash & Delicate/Econo buttons (SHU/I 53 & 68 models). Indicating lights will flash. Press both the Power Scrub Plus & Regular Wash buttons (SHU/I 43 models) or the Scrub Wash & Delicate/Econo buttons (SHU/I 53 & 68 models) a 2nd time. Press Scrub Wash button (SHU/I 43 models) or Regular Wash button (SHU/I 53 & 68 models). Allow dishwasher to drain. Not on SHU/I 43 models. Skip this test. Cant skip this test Dont run entire test (to save time) -- when water starts circulating, measure current in main power line to dishwasher. Skip test once current has been measured. If current is ~ 11A, heater, flow switch and Hi-Limit are OK. If current ~ 1.5-2A, turn off dishwasher, remove or block up tank and measure resistance of heater, Hi-Limit & flow switch (see below).
-----
Skipping a test
-----
30 seconds 65 seconds Until water level switch closes Until water reaches 150F (rises ~ 2F/minute)
Draining
60 seconds
NOTE: Once its found one of these parts is faulty (from incoming current being 1.5 - 2A), check each part (once tank has been removed or blocked up) by measuring its resistance at its terminals: n n n Heater ~ 11 W Hi-Limit ~ .3 W Flow switch ~ .4 W -- must remove microswitch
from heater housing & close its contacts to measure this. A spring loaded plunger closes microswitch when water is flowing.
Flow switch
1st Edition/Revision 1
Quick Chart Troubleshooting
Test Programs
Tech Manual
Repair Manual
B A
Installing jumper for control modules for SHU/I 53 series dishwashers
Control Module Part # 266746
1 2 3 2 1 2 1 8 7 6 5 4 3 2 1 2 1 7 6 5 4 3 2 1
1st Edition/Revision 1
Quick Chart
Troubleshooting
Test Programs
Tech Manual
Repair Manual
Page C-1
B A
NOTE:
NOTE:
NOTE:
To check
Water valve
Measure
Resistance through water valve terminals ( 1000 ). Lift plastic terminal cover and measure resistance through drain motor terminals ( 16.5 ).
HINT: Locking type terminals are used push a small (#1) blade screwdriver into each terminal notch and slide terminal off at same time. HINT: Start test program, start any wash cycle or reset dishwasher to run drain motor -- see if water drains.
If yes
Valve may be OK more testing may be needed. Drain motor may be OK more testing may be needed.
If no
Turn off dishwasher and replace water valve. Turn off dishwasher and replace drain motor.
Drain motor
HINT: The drain motor is not a bilge pump it won't remove water from the dishwasher base.
BA
Page C-2
Measure
Current through hot wire into dishwasher should be 10.5-11 A (amps).
HINT: The resistance of heater is 11 , Hi-Limit thermostat is .3 & flow switch is .4 . To measure flow switch resistance, remove microswitch & close its contacts. HINT: The NTC and Hi-Limit o (185 F thermostat) are changed as a unit. Must pull out dishwasher and remove or block up tub to replace it.
If yes
Heater/flow switch/HiLimit thermostat are OK.
If no
Test each part, turn off dishwasher and replace defective part.
HINT: Don't pull out dishwasher and remove tub for initial checking only when you're certain one of these parts has failed. HINT: Start test program (SHU/I models) and skip "draining" and "Aqua Sensor Calibration" until water has finished filling. When heater comes on, measure current. Skip "heating & circulating" once you've measured current to save time.
HINT: Must pull out dishwasher and remove or tilt/block up tub to replace parts. Bring all three parts before disassembling dishwasher and test each part separately. HINT: The Hi-Limit o thermostat (185 F) is a bimetal self-resetting thermostat.
At control module, measure resistance between two brown wires at left of right harness ( 55 k at room temperature (72oF)).
HINT: Make sure water in sump has cooled to room temperature before measuring resistance.
HINT: The NTC and Hi-Limit o (185 F thermostat) are changed as a unit. Must pull out dishwasher and remove or block up tub to replace it.
After water fills, turn off dishwasher and measure (SHU/I models) between white wire at left of 3rd harness from left and 2nd blue wire from left of 4th harness from left ( .4 ). Resistance between white wire to water valve and white wire either at right of on/off switch harness (SHU/I models) or at left of 4th harness (SHV models) ( 4).
Float switch
Test float switch and water valve, turn off dishwasher and replace whatever part was defective.
Page C-3
B A
Measure
HINT: Any debris (e.g. a cable tie) in dishwasher base can move under float and turn on float switch. Clean all debris from dishwasher base.
If yes
If no
HINT: Must pull out dishwasher and remove left side panel to access float switch.
Aqua sensor
(SHU 53-- & 68only)
Find three brown wires at far right of control module. Measure resistance between middle wire and left (preferred) or right wire ( 1 M).
HINT: Don't check this unless customer has brought up long wash times (and has measured them). The sensor checks water clarity and adds a wash/rinse cycle only when the rinse water is still dirty.
HINT: The aqua sensor does not affect washability and should not be replaced (unless a leak has occurred around it).
HINT: Can also measure resistance between inner terminal (light) and either outer terminal (sensor) of sensor itself. HINT: Due to nature of sensor, resistance readings can be inconsistent.
HINT: Must pull out dishwasher and remove left side panel to access sensor (for measuring or replacing). Sensor can be pulled out of sensor assembly at rear of sump.
Circulation motor
At control module, measure resistance (SHU/I models) between white/red wire st on 1 harness from left nd & 2 blue wire from th right on 4 harness from left ( 10 ).
HINT: For SHV models, measure between white/red nd wire at left of 2 harness & th white wire at middle of 4 harness.
Circulation motor may be OK more testing may be needed (if debris entered impeller).
HINT: Debris can get in if filter basket wasn't properly screwed in and locked. Don't remove motor to clean impeller remove filter basket/screen and reach through right side of sump into impeller.
HINT: Must pull out dishwasher and remove or tilt/block up tub to remove or replace motor do so only if certain motor has failed or impeller is jammed with debris.
Detergent dispenser actuator Top rack only actuator (SHU/I 68-& SHV 48-models only).
Resistance through "wax" motor terminals ( 2150 ). At control module, measure resistance (SHU/I models) between white wires of rd 3 harness (from left) - ( 2150 ).
Actuator motor may be OK more testing may be needed. Actuator motor may be OK more testing may be needed.
HINT: For SHV models, measure between white/red nd wire at left of 2 harness & th white wire at middle of 4 harness.
Turn off dishwasher and replace actuator "wax" motor. Turn off dishwasher and replace actuator "wax" motor.
BA
Page C-4
Measure
Run test program (SHU/I models) and check if indicator lights/displays come on and all buttons click (and resist a bit when pressed). At control module, measure resistance between two yellow nd wires (2 harness from right) -- ( .4 ).
If yes
Module may be OK more testing may be needed.
If no
Go to troubleshooting chart and check whether module or another part is faulty.
Check to see if rinse aid dispenser is empty. If not, turn off dishwasher and replace level switch.
The following parts can't be serviced from the front of the dishwasher (the dishwasher must be pulled out and the tank removed or tilted/blocked up to replace them): Heater Circulation motor Aqua sensor ("Sensotronic") NTC (temperature probe)/Hi-Limit (185oF) thermostat You will need a T20 Torx screwdriver and may need #1/ #2 flat blade screwdrivers and a pair of needlenose pliers. Many parts can be snapped out without using tools. On SHU/I 43/53/68 models, run test program to identify dishwasher problems (please see page F-1). The test can run more than one hour (to get temperature up to 150oF), but tests can be cancelled to greatly shorten testing time. The test program allows draining, filling, circulating and heating to be checked more quickly than running a standard wash cycle. To use test program for troubleshooting, measure voltages/currents as parts come on. For example, run heating test and measure current coming into dishwasher if current 11A, Hi-Limit, heater and flow switch are OK. If not, check each part to see which one failed. This test saves time since you can't get to these parts without removing the tank and can't run resistance checks from front of dishwasher because flow switch stays open. Please see page B-1 on using test program to troubleshoot heater, flow switch and Hi-Limit.
Page C-5
B A
Press and hold "Regular Wash" & "Power Scrub Plus" buttons Press and hold "Scrub Wash" & "Delicate/Economy" buttons until "CL" shows on display
SHU/I 53/68
WARNING!
ELECTRICAL SHOCK HAZARD (120 VAC) TURN OFF ELECTRICAL POWER AT THE CIRCUIT BREAKER OR FUSE BOX BEFORE DISASSEMBLING OR REPAIRING THE DISHWASHER. MAKE SURE THE DISHWASHER IS ELECTRICALLY GROUNDED. USE COPPER CONDUCTORS ONLY FOR ALL WIRING OR REWIRING. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
Page D-1
B A
Possible Cause
Inappropriate dishwasher detergent used. Blocked or clogged upper/ lower spray arms. Water doesn't circulate properly due to debris in circulation motor impeller.
Suggested Action
Instruct customer to use a powdered dishwasher detergent (e.g. Cascade powder). Check spray arms clean or replace as needed. Twist and remove filter, then remove debris from right side of sump where water enters circulation pump impeller. If debris has jammed impeller, turn off and pull out dishwasher, remove tank, remove circulation motor and unscrew and clean out impeller.
HINT: If impeller is damaged, replace entire impeller assembly or it won't seal adequately.
Twist and remove filter, then remove debris from sump. Instruct customer to twist and lock filter (cylinder) securely into sump.
HINT: Due to high temperature rinse (161 F) breaking down food debris and triple filtering system trapping food debris, filters shouldn't normally clog up. Problem often caused by filter not being securely locked down. Instruct customer to twist and lock filter (cylinder) securely into dishwasher sump.
o
HINT: Water level will not affect washability as water fill is measured by pressure, not time water level cannot be adjusted.
Drain hose behind dishwasher doesn't have an adequate loop. Partially clogged air gap, allowing wastewater from prior washes to circulate in dishwasher. Water doesn't drain properly Soap doesn't enter dishwasher due to dispenser actuator (A 2) failure.
Loop drain hose behind the dishwasher (with the top of the loop) at least 20" above the floor. Unclog sink air gap.
NOTE: Cleaning sink air gaps is not covered under warranty.
See Water doesn't drain properly on page D-3. Turn off dishwasher and test actuator replace if faulty.
BA
Page D-2
Possible Cause
HINT: Must pull out dishwasher and remove left side panel to access float switch.
Suggested Action
HINT: One "wax" motor operates both the detergent and rinse aid dispensers through a mechanical linkage. The system always resets when door closes. Check linkage by moving it manually. Check "wax" motor by running a continuity check on its terminals.
Too much detergent used. Improper detergent used (other than powdered dishwasher detergent). Dishwasher doesn't drain properly.
Instruct customer to use less. Instruct customer to use a powdered dishwasher detergent (e.g. Cascade powder). See Water doesn't drain properly on page D-3. Instruct customer on using rinse aid dishes won't dry without it. Unclog air gap. Make sure top of drain hose loop (behind dishwasher) is at least 20" above floor (add a loop in hose if there isn't one).
Standing water in dishwasher base. Minerals in customer water supply. Food debris in dishwasher filters. Dishwasher won't run or indicator lights won't come on. Dishwasher not turned on. No power to dishwasher. Door ajar or on/off switch failed. Door latch has broken. Indicator light failed.
Turn off dishwasher, drain water manually from dishwasher base and correct source of water leakage. Recommend customer to get water tested and use an appropriate water softener. Clean dishwasher filters. Turn on/off switch on. Check customer circuit breaker, fuse box or power connections. Turn off dishwasher and check door or on/off switch -- adjust or replace them. Turn off dishwasher and replace door latch instruct customer to not pull on door without pulling latch. Run test program to see if light failed (for SHU/I 43/53/68 models only see page F-1). If so, turn off dishwasher and replace indicator light.
Page D-3
B A
Possible Cause
Water in dishwasher base from leaky or loose hose. Dishwasher isn't level, causing float switch (e 6) to operate. Float switch or diaphragm (e6) failed. Debris in dishwasher base activated float switch (e6).
Suggested Action
Turn off dishwasher, drain water manually from dishwasher base and reinstall or replace hose. Level dishwasher using front and rear leveling legs (see customer dishwasher installation instructions). Turn off dishwasher and replace float switch or diaphragm. Turn off dishwasher and remove debris from dishwasher base Straighten or replace drain hose. Clean dishwasher filters or sump. Turn off dishwasher, remove drain motor cover (in sump) and clean impeller. If necessary, remove drain motor to clean impeller. Unclog sink or sink air gap.
NOTE: Cleaning sink air gaps or sinks are not covered under warranty.
Kink in drain hose. Dishwasher filter(s) or sump clogged. Drain motor impeller clogged.
CAUTION: Use caution when removing debris from sump to avoid being cut by sharp debris such as aluminum can tabs or broken glass.
Improper drain connection height (< 20" or 508mm above floor). Water fills too slowly. Low customer water supply pressure. Inadequate customer water supply piping. Scale in customer supply piping or dishwasher piping/parts from hard water.
Turn off dishwasher and measure resistance at motor terminals ( 16.5 ). Replace faulty motor. Check voltage at and wiring to timer or module. Turn off dishwasher and replace faulty timer or module (for SHU/I 43/53 models, install existing module jumper onto new module). Install drain height and sink air gap according to local codes. Adjust customer water supply pressure (to 5-20 psi or 0.3-8.27 bars). Install appropriate piping to dishwasher (minimum 3/8" copper tanking) according to local codes. Clean or replace clogged piping/parts and have customer get water tested and use appropriate water softener.
BA
Page D-4
Possible Cause
Customer water supply turned off or disconnected. Water valve (s2) failed.
Suggested Action
Reconnect and turn on customer water supply. Check resistance @ water valve terminals ( 1000 ). Turn off dishwasher and replace faulty valve. Turn off dishwasher and replace faulty level switch. Check voltage at and wiring to timer or module. Turn off dishwasher and replace faulty timer or module (for SHU/I 43/53 models, install existing module jumper onto new module). Turn off dishwasher, drain water manually from dishwasher base, find source of leaking water and fix water leak. Turn off dishwasher and replace actuator. Free jammed detergent dispenser door. Turn off dishwasher and replace reed switch.
NOTE: An "F" fault code in the display for SHU/I 53/68 dishwashers shows there's a filling problem (not filling, overfilling, underfilling or water in the base). The fault code
Water level switch (f 1) failed. Timer (SHU 30/40 models) or module (all other models) failed. Water in dishwasher base operated float switch (e 6).
can't be reset manually it will reset itself 15 minutes after the dishwasher has been turned on (after testing how it fills).
Detergent or rinse aid won't dispense properly. Refill rinse aid light won't come on (SHU/I 53/68 & SHV 48 models). Water doesn't circulate.
Dispenser actuator (A 2) failed. Detergent dispenser door is jammed. Rinse aid level switch (reed switch e 3) failed.
Circulation motor (m2) failed. Timer (SHU 30/40 models) or module (all other models) failed.
Turn off dishwasher and replace motor. Check voltage at and wiring to timer or module. Turn off dishwasher and replace faulty timer or module (for SHU/I 43/53 models, install existing module jumper onto new module). Run test program (SHU/I 43/53/68 models) measure current to dishwasher. If current 11A, Hi-Limit is OK. If not (and for all other models), turn off dishwasher and measure resistance @ Hi-Limit terminals ( .3 ). Replace faulty Hi-Limit. Turn off dishwasher and check o resistance of NTC ( 55 k @ 72 F). Replace faulty NTC. Turn off dishwasher and replace faulty thermostat.
Tuesday, May 11, 1999
NTC (temperature sensor) failed. 140 F (f 3) or 161 F (f4) thermostat (SHU 30/40 models) failed.
1st Edition/Revision 0-A
o o
Page D-5
B A
Possible Cause
Heater (r 1) failed.
Suggested Action
Run test program (SHU/I 43/53/68 models see page B-1) measure current to dishwasher. If current 11A, heater is OK. If not (and for all other models), turn off dishwasher and measure heater resistance ( 11 ). Replace faulty heater. Run test program (SHU/I 43/53/68 models see page B-1) measure current to dishwasher. If current 11A, flow switch is OK. If not, remove flow switch microswitch, close its contacts & measure its resistance ( .4 ). Replace faulty flow switch. Check voltage at and wiring to timer or module. Turn off dishwasher and replace faulty timer or module (for SHU/I 43/53 models, install existing module jumper onto new module). Adjust hot water supply according to local codes.
Dishwasher cycle runs too long, yet dishwasher washes, rinses and shuts off OK. Water leaks from front of dishwasher.
Customer hot water supply o isn't hot enough (< 140 F/ o 60 C).
Blocked or clogged upper or lower spray arms. Excessive foaming. Damaged door gasket.
Check spray arms clean or replace as needed. See Suds or foam remains in dishwasher on page D-2. Install new door gasket, providing an extra 1" 1-1/4" on each side to cover bottom of tank (for a dam to prevent leaking from splashing water at bottom corners of tank).
HINT: Original gasket was longer to provide a dam for tank corners. Do not trim gasket flush with sides of tank or leaking may occur.
NOTE:
Use a multimeter with temperature, voltage/resistance and current (ampere) probes. Do all resistance checks with power turned off. Identify each wire color and location at the control module before looking at this chart. For a quick reference for measuring resistances from the front of the dishwasher, please refer to the one page diagram Measuring Resistances from the Front of any SHU or SHI Dishwasher.
BA
Page D-6
Depress and hold "Regular Wash" & "Power Scrub Plus" buttons Depress and hold "Scrub Wash" & "Delicate/Economy" buttons until "CL" shows on display
SHU/I 53/68
NOTE: NOTE:
Jumpers aren't included with replacement modules. For SHU/I 43/53 models, take jumper off old module and put it on new module. An "F" fault code in the display for SHU/I 53/68 dishwashers shows there's a filling problem (not filling, overfilling, underfilling or water in the base). The fault code can't be reset manually it will reset itself 15 minutes after the dishwasher has been turned on (after testing how it fills).
Tuesday, May 11, 1999
Page D-7
B A
WARNING!
ELECTRICAL SHOCK HAZARD (120 VAC) TURN OFF ELECTRICAL POWER AT THE CIRCUIT BREAKER OR FUSE BOX BEFORE DISASSEMBLING OR REPAIRING THE DISHWASHER. MAKE SURE THE DISHWASHER IS ELECTRICALLY GROUNDED. USE COPPER CONDUCTORS ONLY FOR ALL WIRING OR REWIRING. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
Page F-1A
B A
TIME 30 seconds 65 seconds Until Water Level Switch (f1) closes Until water temperature reaches 150 F (65 C) 60 seconds
SHI/U 43 models SHI/U 53/ 68 models
NOTES
Not on SHI/U 43-- models Can't skip this test Dispenser actuator comes on
SHI/U 43MODELS
To start test program, press and hold both POWER SCRUB PLUS and REGULAR WASH program buttons, then turn unit on by pressing ON/OFF button. When program buttons are released, lights above them will flash. To end test program, press ON/OFF button. To check each program indicator light, press its button. To start testing, press both POWER SCRUB PLUS and REGULAR WASH buttons a second time. When testing has ended and a fault was detected, the following indicator lights will be lit: WASH RINSE/DRY CLEAN = = = Heater fault Water filling fault (over or under filling) NTC (temperature sensor) fault note circulation motor stops shortly after it started during an NTC fault
To check for heater, high limit or flow switch problems, start testing until heating starts. Using a meter with a current coil, measure current going into dishwasher. If current is ~ 11 A, then heater, high limit and flow switch are OK. If current stays at ~ 1.5-2 A, then heater, high limit or flow switch are faulty. If water level switch (f 1 ) has failed (opened), RINSE/DRY light will come on and unit will continually fill and drain where testing won't be completed. If flow switch (e 5 ) has failed (opened), water won't heat (to 150 F) and water wont stop circulating. If NTC probe (f 2 / f 4 ) has failed (opened), CLEAN light will come on immediately and testing will end shortly after water has started circulating. If more than one fault occurs, more than one light will be lit. SHU 43 models program buttons & indicator lights: Power Scrub Plus Scrub Wash Regular Wash Rinse & Hold Wash Rinse/ Dry Clean
See page F1B for SHU 4322/4326 models, F-1C for SHU 53 models and page F-1D for SHI/U 68 models
l Cancel Drain
1st Edition/Revision 2
Page F-1B
B A
TIME 30 seconds 65 seconds Until Water Level Switch (f1) closes Until water temperature reaches 150 F (65 C) 60 seconds
SHI/U 43 models SHI/U 53/ 68 models
NOTES
Not on SHI/U 43-- models Can't skip this test Dispenser actuator comes on
To check for heater, high limit or flow switch problems, start testing until heating starts. Using a meter with a current coil, measure current going into dishwasher. If current is ~ 11 A, then heater, high limit and flow switch are OK. If current stays at ~ 1.5-2 A, then heater, high limit or flow switch are faulty. If water level switch (f 1 ) has failed (opened), display will show fault code "4" and unit will continually fill and drain where testing won't be completed. If flow switch (e 5 ) has failed (opened), display will show "0", water won't heat (to 150 F) and water wont stop circulating. If NTC probe (f 2 / f 4 ) has failed (opened), display will show fault code "8" immediately and testing will end shortly after water has started circulating. SHU 4322/4326 models program buttons & indicator lights:
Cycle Countdown
20
See page F1A for SHI/U 43 models, F1C for SHU 53 models and page F1D for SHI/U 68 models
Regular Wash
Delicate /Econo
l Cancel Drain
1st Edition/Revision 2
Page F-1C
B A
TIME 30 seconds 65 seconds Until Water Level Switch (f1) closes Until water temperature reaches 150 F (65 C) 60 seconds
SHI/U 43 models SHI/U 53/ 68 models
NOTES
Not on SHI/U 43-- models Can't skip this test Dispenser actuator comes on
SHU 53 MODELS
To start test program, press and hold both SCRUB WASH and DELICATE/ECONO program buttons, then turn unit on by pressing ON/OFF button. Initially, control module version # will be displayed (e.g./ 21 = version 1 with jumper). When wash program buttons are released, lights above them will flash. To end test program, press ON/OFF button. To check each program indicator light, press its button. To check Cycle Countdown display, Refill Rinse Agent light and REGULAR WASH light, press REGULAR WASH button (press Delay Start button to test Cycle Countdown display alone). Cycle Countdown display will show "88" when REGULAR WASH button is pressed and "8h" when Delay Start button is pressed. To start testing, press both the SCRUB WASH and DELICATE/ECONO buttons a second time. When testing has ended, Cycle Countdown display will show a fault using codes below. If more than one fault occurs, code numbers will be added together, (e.g./ 6 = faults 2 + 4). 0 = No faults detected 1 = Aqua Sensor ("Sensotronic") fault 2 = Heating fault 4 = Filling fault 8 = NTC (temperature sensor) fault F = Filling fault (display occurs during wash, not test)
To check for heater, high limit or flow switch problems, start testing until heating starts. Using a meter with a current coil, measure current going into dishwasher. If current is ~ 11 A, then heater, high limit and flow switch are OK. If current stays at ~ 1.5-2 A, then heater, high limit or flow switch are faulty. If water level switch (f 1 ) has failed (opened), display will show fault code "4" and unit will continually fill and drain where testing won't be completed. If flow switch (e 5 ) has failed (opened), display will show "0", water won't heat (to 150 F) and water wont stop circulating. If NTC probe (f 2 / f 4 ) has failed (opened), display will show fault code "8" immediately and testing will end shortly after water has started circulating. SHU 53 models program buttons & indicator lights:
Cycle Countdown
21
See page F-1A for SHI/U 43 models, F-1B for SHU 4322/4326 models and page F-1D for SHI/U 68 models
Scrub Wash
Regular Wash
Delicate /Econo
1st Edition/Revision 2
Page F-1D
B A
TIME 30 seconds 65 seconds Until Water Level Switch (f1) closes Until water temperature reaches 150 F (65 C) 60 seconds
SHI/U 43 models SHI/U 53/ 68 models
NOTES
Not on SHI/U 43-- models Can't skip this test Dispenser actuator comes on
To check for heater, high limit or flow switch problems, start testing until heating starts. Using a meter with a current coil, measure current going into dishwasher. If current is ~ 11 A, then heater, high limit and flow switch are OK. If current stays at ~ 1.5-2 A, then heater, high limit or flow switch are faulty. If water level switch (f 1 ) has failed (opened), display will show fault code "4" and unit will continually fill and drain where testing won't be completed. If flow switch (e 5 ) has failed (opened), display will show "0", water won't heat (to 150 F) and water wont stop circulating. If NTC probe (f 2 / f 4 ) has failed (opened), display will show fault code "8" immediately and testing will end shortly after water has started circulating. SHU 68 models program buttons & indicator lights:
Cycle Countdown
20
See page F1A for SHI/U 43 models, F1B for SHU 4322/4326 models and page F-1C for SHU 53 models
Scrub Wash
Regular Wash
Delicate /Econo
Quick Wash
1st Edition/Revision 2
Page F-2
B A
TIME 30 seconds Until Water Level Switch (f1) closes Until water temperature reaches 150 F (65 C) 60 seconds
SHV 43/48 models
NOTES
Draining
* To skip Heating & Circulating test:
To check for heater, high limit or flow switch problems, start testing until heating starts. Using a meter with a current coil, measure current going into dishwasher. If current is ~ 11 A, then heater, high limit and flow switch are OK. If current stays at ~ 1.5-2 A, then heater, high limit or flow switch are faulty. If water level switch (f 1 ) has failed (opened), SCRUB WASH light will come on and unit will continually fill and drain where testing won't be completed. If flow switch (e 5 ) has failed (opened), water won't heat (to 150 F) and water wont stop circulating. If NTC probe (f 2 / f 4 ) has failed (opened), REGULAR WASH light will come on immediately and testing will end shortly after water has started circulating. NOTE: TO ENABLE LIGHTS TO COME ON, DOOR MUST BE OPENED. If more than one fault occurs, more than one light will be lit. SHV 4303 models program buttons & indicator lights:
Clean
Scrub Wash
Regular Wash
Clean
Scrub Wash
Regular Wash
Page F-3A
B A
TIME 30 seconds Until Water Level Switch (f1) closes Until water temperature reaches 150 F (65 C) 60 seconds
NOTES
Draining
*To skip Heating & Circulating test:
To check for heater, high limit or flow switch problems, start testing until heating starts. Using a meter with a current coil, measure current going into dishwasher. If current is ~ 11 A, then heater, high limit and flow switch are OK. If current stays at ~ 1.5-2 A, then heater, high limit or flow switch are faulty. If water level switch (f 1 ) has failed (opened), SCRUB WASH light will come on and unit will continually fill and drain where testing won't be completed. If flow switch (e 5 ) has failed (opened), water won't heat (to 150 F) and water wont stop circulating. If NTC probe (f 2 / f 4 ) has failed (opened), REGULAR WASH light will come on immediately and testing will end shortly after water has started circulating. If more than one fault occurs, more than one light will be lit. SHU 9902/9905/9906 (Millennium) models program buttons & indicator lights:
Clean
Scrub Wash
Regular Wash
1st Edition/Revision 1
Page F-3B
B A
TIME 30 seconds Until Water Level Switch (f1) closes Until water temperature reaches 150 F (65 C) 60 seconds
NOTES
Draining
*To skip Heating & Circulating test:
To check for heater, high limit or flow switch problems, start testing until heating starts. Using a meter with a current coil, measure current going into dishwasher. If current is ~ 11 A, then heater, high limit and flow switch are OK. If current stays at ~ 1.5-2 A, then heater, high limit or flow switch are faulty. If water level switch (f 1 ) has failed (opened), SCRUB WASH light will come on and unit will continually fill and drain where testing won't be completed. If flow switch (e 5 ) has failed (opened), water won't heat (to 150 F) and water wont stop circulating. If NTC probe (f 2 / f 4 ) has failed (opened), REGULAR WASH light will come on immediately and testing will end shortly after water has started circulating. If more than one fault occurs, more than one light will be lit. SHU 991x/992x (Integra) models propgram buttons & indicator lights:
Clean
Scrub Wash
Regular Wash
1st Edition/Revision 1
Page F-4
B A
TIME 30 seconds Until Water Level Switch (f1) closes Until water temperature reaches 150 F (65 C) 60 seconds
SHU 33 models
NOTES
Draining
* To skip Heating & Circulating test:
SHU 33 MODELS
To start test program, press and hold both POWER SCRUB PLUS and RINSE & HOLD program buttons, then turn unit on by pressing ON/OFF button. When program buttons are released, lights above them will flash. To end test program, press ON/OFF button. To check program indicator lights (POWER SCRUB PLUS, REGULAR WASH and RINSE & HOLD), press and hold each program button. When REGULAR WASH program button is pressed, CLEAN light also comes on. To start testing, press both POWER SCRUB PLUS and RINSE & HOLD buttons a second time. When testing has ended and a fault was detected, the following indicator lights will be lit: POWER SCRUB PLUS REGULAR WASH RINSE & HOLD = = = Heater fault Water filling fault (over or under filling) NTC (temperature sensor) fault note circulation motor stops shortly after it started during an NTC fault
To check for heater, high limit or flow switch problems, start testing until heating starts. Using a meter with a current coil, measure current going into dishwasher. If current is ~ 11 A, then heater, high limit and flow switch are OK. If current stays at ~ 1.5-2 A, then heater, high limit or flow switch are faulty. If water level switch (f 1 ) has failed (opened), REGULAR WASH light will come on and unit will continually fill and drain where testing won't be completed. If flow switch (e 5 ) has failed (opened), water won't heat (to 150 F) and water wont stop circulating. If NTC probe (f 2 / f 4 ) has failed (opened), RINSE & HOLD light will come on immediately and testing will end shortly after water has started circulating. If more than one fault occurs, more than one light will be lit. SHU 33 models program buttons & indicator lights: Clean Power Scrub Plus Regular Wash Rinse & Hold
l Cancel Drain
H
Major Appliances Technical Manual
For: BOSCH
2nd Edition/Rev. 1
This BSH Major Appliances Technical Manual supersedes all BSH Major Appliances Technical Manuals previously published.
A B
TABLE OF CONTENTS
MODEL CIRCUIT DIAGRAM WIRING DIAGRAM
37 37 37 37 39 39 39 39 39 39 34 34 34 34 63 63 63 63 61 61 61 61 61 61 42 42 42 42 42 42 42 42 42 42 42 42 37 37 37 37 37 37 37 37
TIMING DIAGRAM
35 35 35 35 64 64 64 64 43 43 43 43 43 43 43 43 43 43 43 43
TEST PROGRAM
40 40 40 40 40 40 40 40 40 40 67 67 67 67 67 67 40 40 40 40 40 40 40 40
DISHWASHERS SHI 4302 UC/06 ....................................................... 36 SHI 4302 UC/10 ....................................................... 36 SHI 4306 UC/06 ....................................................... 36 SHI 4306 UC/10 ....................................................... 36 SHI 6802 UC/06 ....................................................... 36 SHI 6802 UC/10 ....................................................... 36 SHI 6805 UC/06 ....................................................... 36 SHI 6805 UC/10 ....................................................... 36 SHI 6806 UC/06 ....................................................... 36 SHI 6806 UC/10 ....................................................... 36 SHU 3002 UC/06 ..................................................... 33 SHU 3006 UC/06 ..................................................... 33 SHU 3012 UC/06 ..................................................... 33 SHU 3016 UC/06 ..................................................... 33 SHU 3032 UC/06 ..................................................... 62 SHU 3032 UC/10 ..................................................... 62 SHU 3036 UC/06 ..................................................... 62 SHU 3036 UC/10 ..................................................... 62 SHU 3302 UC/06 ..................................................... 60 SHU 3302 UC/10 ..................................................... 60 SHU 3305 UC/06 ..................................................... 60 SHU 3305 UC/10 ..................................................... 60 SHU 3306 UC/06 ..................................................... 60 SHU 3306 UC/10 ..................................................... 60 SHU 4002 UC/06 ..................................................... 41 SHU 4002 UC/10 ..................................................... 41 SHU 4006 UC/06 ..................................................... 41 SHU 4006 UC/10 ..................................................... 41 SHU 4016 UC/06 ..................................................... 41 SHU 4016 UC/10 ..................................................... 41 SHU 4022 UC/06 ..................................................... 41 SHU 4022 UC/10 ..................................................... 41 SHU 4026 UC/06 ..................................................... 41 SHU 4026 UC/10 ..................................................... 41 SHU 4036 UC/06 ..................................................... 41 SHU 4036 UC/10 ..................................................... 41 SHU 4302 UC/06 ..................................................... 36 SHU 4302 UC/10 ..................................................... 36 SHU 4306 UC/06 ..................................................... 36 SHU 4306 UC/10 ..................................................... 36 SHU 4312 UC/06 ..................................................... 36 SHU 4312 UC/10 ..................................................... 36 SHU 4316 UC/06 ..................................................... 36 SHU 4316 UC/10 ..................................................... 36
A B
TABLE OF CONTENTS
MODEL CIRCUIT I DIAGRAM WIRING DIAGRAM
38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 39 39 39 39 39 39 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 12 12 12 13 14 12 12 12 13 14
TIMING DIAGRAM
15 15 15 15 15 15 15 15 15 15
TEST PROGRAM
40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 66 66 66 66 66 66 66 66 66 66 66 66 65 65 65 65 65
SHU 5302 UC/06 ..................................................... 36 SHU 5302 UC/10 ..................................................... 36 SHU 5304 UC/06 ..................................................... 36 SHU 5304 UC/10 ..................................................... 36 SHU 5305 UC/06 ..................................................... 36 SHU 5305 UC/10 ..................................................... 36 SHU 5306 UC/06 ..................................................... 36 SHU 5306 UC/10 ..................................................... 36 SHU 5312 UC/06 ..................................................... 36 SHU 5312 UC/10 ..................................................... 36 SHU 5314 UC/06 ..................................................... 36 SHU 5314 UC/10 ..................................................... 36 SHU 5315 UC/06 ..................................................... 36 SHU 5315 UC/10 ..................................................... 36 SHU 5316 UC/06 ..................................................... 36 SHU 5316 UC/10 ..................................................... 36 SHU 6802 UC/06 ..................................................... 36 SHU 6802 UC/10 ..................................................... 36 SHU 6805 UC/06 ..................................................... 36 SHU 6805 UC/10 ..................................................... 36 SHU 6806 UC/06 ..................................................... 36 SHU 6806 UC/10 ..................................................... 36 SHU 9902 UC/06 ..................................................... 48 SHU 9902 UC/10 ..................................................... 48 SHU 9905 UC/06 ..................................................... 48 SHU 9905 UC/10 ..................................................... 48 SHU 9906 UC/06 ..................................................... 48 SHU 9906 UC/10 ..................................................... 48 SHU 9912 UC/06 ..................................................... 48 SHU 9912 UC/10 ..................................................... 48 SHU 9915 UC/06 ..................................................... 48 SHU 9915 UC/10 ..................................................... 48 SHU 9916 UC/06 ..................................................... 48 SHU 9916 UC/10 ..................................................... 48 SHV 4303 UC/06 ...................................................... 48 SHV 4303 UC/10 ...................................................... 48 SHV 4803 UC/06 ...................................................... 48 SHV 4803 UC/07 ...................................................... 48 SHV 4803 UC/10 ...................................................... 48 SMI 7052 US/08 ....................................................... 10 SMI 7052 US/09 ....................................................... 10 SMI 7052 UC/09 ....................................................... 10 SMI 7052 UC/14 ....................................................... 10 SMI 7052 UC/14 FD 7402 and above ............... 16 SMI 7056 US/08 ....................................................... 10 SMI 7056 US/09 ....................................................... 10 SMI 7056 UC/09 ....................................................... 10 SMI 7056 UC/14 ....................................................... 10 SMI 7056 UC/14 FD 7402 and above ............... 16
ii
A B
TABLE OF CONTENTS
MODEL CIRCUIT DIAGRAM WIRING DIAGRAM
02 02 02 02 02 02 02 02 06 07 06 07 07 07 06 06 07 07 07 18 18 11 11 11 12 13 14 11 11 11 12 13 14
TIMING DIAGRAM
03 03 03 03 03 03 03 03 08 08 08 08 08 08 08 08 08 08 08 19 19 15 15 15 15 15 15 15 15 15 15 15 15
TEST PROGRAM
SMU 2042 UC/09 ..................................................... 01 SMU 2042 UC/13 ..................................................... 01 SMU 2042 UC/14 ..................................................... 01 SMU 2046 UC/09 ..................................................... 01 SMU 2046 UC/13 ..................................................... 01 SMU 2046 UC/14 ..................................................... 01 SMU 3032 UC/14 ..................................................... 01 SMU 3036 UC/14 ..................................................... 01 SMU 4052 US/01 ..................................................... 04 SMU 4052 US/08 ..................................................... 05 SMU 4052 US/09 ..................................................... 04 SMU 4052 US/09 FD 7301 and above ............. 05 SMU 4052 UC/09 ..................................................... 05 SMU 4052 UC/14 ..................................................... 05 SMU 4056 US/01 ..................................................... 04 SMU 4056 US/09 ..................................................... 04 SMU 4056 US/09 FD 7301 and above ............. 05 SMU 4056 UC/09 ..................................................... 05 SMU 4056 UC/14 ..................................................... 05 SMU 4092 UC/14 ..................................................... 17 SMU 4096 UC/14 ..................................................... 17 SMU 7052 US/02 ..................................................... 09 SMU 7052 US/09 ..................................................... 09 SMU 7052 UC/09 ..................................................... 09 SMU 7052 UC/09 FD 7211 and above ............. 10 SMU 7052 UC/14 ..................................................... 10 SMU 7052 UC/14 FD 7407 and above ............. 16 SMU 7056 US/02 ..................................................... 09 SMU 7056 US/09 ..................................................... 09 SMU 7056 UC/09 ..................................................... 09 SMU 7056 UC/09 FD 7211 and above ............. 10 SMU 7056 UC/14 ..................................................... 10 SMU 7056 UC/14 FD 7407 and above ............. 16 GAS COOKTOPS NHT 712 EUC ............................................................ 32 NHT 715 EUC ............................................................ 32 NHT 716 EUC ............................................................ 32 NHT 722 EUC ............................................................ 32 NHT 725 EUC ............................................................ 32 NHT 726 EUC ............................................................ 32 NHT 912 EUC ............................................................ 32 NHT 915 EUC ............................................................ 32 NHT 916 EUC ............................................................ 32 NHT 922 EUC ............................................................ 32 NHT 925 EUC ............................................................ 32 NHT 926 EUC ............................................................ 32
iii
A B
TABLE OF CONTENTS
MODEL CIRCUIT I DIAGRAM WIRING DIAGRAM
20 20 20 54 54 54 22 22 22 56 56 56 25 25 25 27 27 27 29A/B 29A/B 29A/B 31A/B 31A/B 31A/B 45 47 47 59 58 59 58
iv
TIMING DIAGRAM
TEST PROGRAM
ELECTRIC COOKTOPS NKT 712 EUC ............................................................. 21 NKT 715 EUC ............................................................. 21 NKT 716 EUC ............................................................. 21 NKT 722 EUC ............................................................. 55 NKT 725 EUC ............................................................. 55 NKT 726 EUC ............................................................. 55 NKT 912 EUC ............................................................. 23 NKT 915 EUC ............................................................. 23 NKT 916 EUC ............................................................. 23 NKT 922 EUC ............................................................. 57 NKT 925 EUC ............................................................. 57 NKT 926 EUC ............................................................. 57 OVENS HBL 532 AUC ............................................................ 24 HBL 535 AUC ............................................................ 24 HBL 536 AUC ............................................................ 24 HBL 542 AUC ............................................................ 26 HBL 545 AUC ............................................................ 26 HBL 546 AUC ............................................................ 26 HBL 552 AUC ............................................................ 28 HBL 555 AUC ............................................................ 28 HBL 556 AUC ............................................................ 28 HBL 562 AUC ............................................................ 30 HBL 565 AUC ............................................................ 30 HBL 566 AUC ............................................................ 30 HBL 632 AUC ............................................................ 50 HBL 635 AUC ............................................................ 50 HBL 636 AUC ............................................................ 50 HBL/HBN 642 AUC ................................................ 51 HBL/HBN 645 AUC ................................................ 51 HBL/HBN 646 AUC ................................................ 51 HBL/HBN 652 AUC ................................................ 52 HBL/HBN 655 AUC ................................................ 52 HBL/HBN 656 AUC ................................................ 52 HBL/HBN 662 AUC ................................................ 53 HBL/HBN 665 AUC ................................................ 53 HBL/HBN 666 AUC ................................................ 53 WASHER WFK 2401 UC/01 ..................................................... 44 DRYERS WTA 3500 UC/01 ..................................................... 46 WTL 5400 UC/01 ..................................................... 46 DOWNDRAFTS DHD 805 AUC ............................................................ DHD 865 AUC ............................................................ DHD 905 AUC ............................................................ DHD 965 AUC ............................................................ DHG 565 AUC ............................................................
a1
4a 4
e1 u2 b2
b a b a a b
L1
3 4
u8 u6
u4
A B
u1 h1 161F f4
1 2 b b a
u3 185F f6 b1 r1 Hz
m3 m2 s2
3a 3
185F m1 f5
N
1 2 3 4 5 6
10
11
Symbol Key
Symbol Key
Selector Switch Contacts RINSE & HOLD REGULAR POTS & PANS b1 b1 + b2
DIAGRAM #1
SMU 20/30
a1 e1 f4 f5 f6 m1
ON/OFF SWITCH DOOR SWITCH THERMOSTAT 161F HIGH LIMIT 185F HIGH LIMIT 185F TIMER MOTOR
2 4 8 11 11 9 current path
m2 m3 r1 s2 h1 u
CIRCULATION MOTOR DRAIN MOTOR HEATING ELEMENT WATER SOLENOID ON/OFF LAMP TIMER CONTACTS
10 5 11 7 3 current path
2a
4a
6a
8a
WHRDa14 WH1LN H1
DIAGRAM #2
c/u 1 737 203 495 1 739 910 909
2b
4b
6b
8b
Thermostats f4
WHRDe1 161F YEu3b WHf62 WHVTa13
4a
1a
3a
5a
1b
3b
5b
7b
7a
m1 High Limit f5
YEf4 GYRDm3 3 185F 2 1 WHu8a WHf62 WHVTa13 WHGNm3 RDr1 BURDr1
High Limit f6
3 185F 2 1 GYBKu6a WHf52 WHf4
Drain Motor m3
1
1M
Circulation Motor m2
WHGNu4b BKk1 3 BNk1 GNYEr1
Water Solenoid s2
BNm3 BUWHu3a
Capacitor k1
BKm3 BKm22 BNm23
BNs2
GNYE1LPE3
L1
Ground PE
GNYE1LPE3
BKa14a
WHa13a
GNYE1LPE3
SMU 20/30
A B
PE3
BK BN RD YE GN BU VT GY WH PK
= = = = = = = = = =
black brown red yellow green blue violet gray white pink
PREWASH
Draining
WASH W/ HEAT
PRERINSE
RINSE W/ HEAT
DRYING
A B
T I M E R
Heating Drying Timer Motor
6 C O 7 N 8 T A C T S
a b a b a b a b a b a b a b a b
TIMER POSITION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
WASH/RINSE
P F+U U U U U P Stop F+U F+U F+U H+U+R H+U H+U U U U U U U U U P F+U P F+U U U U P+U F+U U U U P F+U H+U H+U U+K U U U U P H T T T T T T T T T T H P
OPERATION
55 60 60 60 60 60 60 5 5 50 5 55 60 f4 55 60 60 60 60 60 60 60 60 30 30 60 60 60 60 60 60 60 60 60 60 60 60 f4 55 60 5 55 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 5 OFF OFF
TIME IN SECONDS
161 161
161 161
WASH STALL
R = DETERGENT DISPENSING K = RINSEAID DISPENSING T = DRYING
RINSE STALL
OPERATION KEY
DIAGRAM #3
P F U H
SMU 20/30
a1 u2 b2
b a b b a a
e1 u8 u6 u4
L1
4 2
DIAGRAM #4
4a
185F u1
b a a
u3 125F f3 f4
1 6 5 b
f6 161F
h1
b3
5
b1
r1
e6 m3 m1 s2 m2
185F f5
N
4 5 6 7 8
3a
10
11
Symbol Key TIMER MOTOR CIRCULATION MOTOR DRAIN MOTOR HEATING ELEMENT WATER SOLENOID ON/OFF LAMP TIMER CONTACTS 6 10 5 11 7 3 current path
Selector Switch Contacts RINSE & HOLD ECONOMY REGULAR POTS & PANS b1 + b3 b1 b1 + b2
A B
SMU 4052/4056 US/01 & US/09 up to FD 7212
a1 e1 e6 f3 f4 f5 f6
ON/OFF SWITCH DOOR SWITCH FLOAT SWITCH THERMOSTAT 125F THERMOSTAT 161F HIGH LIMIT 185F HIGH LIMIT 185F
a1
4
e1 u2 u8 u6
a b 2a a b a
L1
4
4a
u4
b2
b
A B
b4
2
u1 h1 125F 161F f4
1 b a b a
u3
185F f6 b1 r1 Hz
5
f3
6 5
b3
e6 m3 m1 s2
3
m2
185F f5
N
3 4 5 6 7
3a
10
11
Symbol Key TIMER MOTOR CIRCULATION MOTOR DRAIN MOTOR HEATING ELEMENT WATER SOLENOID ON/OFF LAMP TIMER CONTACTS 6 10 5 11 7 3 current path
DIAGRAM #5
a1 e1 e6 f3 f4 f5 f6
ON/OFF SWITCH DOOR SWITCH FLOAT SWITCH THERMOSTAT 125F THERMOSTAT 161F HIGH LIMIT 185F HIGH LIMIT 185F
b1 + b3 b1 + b4 b1 + b2 + b4
SMU 4052 US/08 & SMU 4052/4056 US/09 above FD 7301, UC/09 & UC/14
Timer u
BURDe1
8
Door Switch e1
BURDb24 BURDu6 BNu1a RDb36 WHu8a YEu3b WHRDa14 WHb35 WHf4 GYBKf6 GYBKu6b 125F 161F BUWHe61
Thermostats f3 & f4 f3 f4
c/u 1 737 203 495 1 739 910 814
2a
4a
6a
8a
DIAGRAM #6
4b
6b 7
2b
1a
3a
5a
7a
BNf3
7b
Float Switch e6
BUWHu3a
Water Solenoid s2
BNm3 BUe62
1b
3b
5b
m1
WHVTa13 YEf4 GYRDm3 1 2 BUs2
Heating Element r1
GYBKf6 GNYE1LPE3 GNYEm2 RDf5
a1
WHVTum1 WHVTf5
WH1LN
H1
Ground PE
GNYE1LPE3
Drain Motor m3
GYRDu1b WHGNf5 BKk1 GNYE1LPE3 BNs2 GNYE1LPE3
BK1LL1
4a
b3 6 b1 + b3 5 b2 4 b4 3 b2 2 b1 1
WHRDe1
Capacitor k1
BKm3 BKm22 BNm23
L1
BKa14a 2 3
WHa13a
A B
SMU 4052/4056 US/01 & US/09 up to FD 7212
PE3
BK BN RD YE GN BU VT GY WH PK
= = = = = = = = = =
black brown red yellow green blue violet gray white pink
f3
Thermostats f3 & f4 f4
BURDb24 BURDu6
2a
4a
6a
4b
6b
2b
8b
8a
A B
Float Switch e6
BUWHu3a 4 1 2 BUs2 WHVTa13 WHGNm3 3 185F 2 1
High Limit f5
RDr1 WHu8a WHf62
1a
3a
5a
1b
3b
5b
7b
7a
BNf3
m1
WHVTa13 YEf4 GYRDm3 BUe62 BNm3 BURDr1
Water Solenoid s2
High Limit f6
3 185F 2 1 GYBKu6a WHf52 WHf4
a1
WHVTum1 WHVTf53
3a 3
2a
Drain Motor m3
GYRDu1b WHGNf53 BKk1 BNs2 GNYE1LPE3
WH1LN
H1
BK1LL1
4a
b3 6 GYBKu6a b1 + b3 5 RDu6b b2 4 b4 3 b4 b2 2 b1 1
WHRDe1
Ground PE Capacitor k1
BKm3 BKm22 BNm23 2 GNYE1LPE3
Terminal Block 1L
GNYE1LPE3
L1
BKa14a
Circulation Motor m2
1
1M
WHa13a
DIAGRAM #7
PE3
BK BN RD YE GN BU VT GY WH PK
= = = = = = = = = =
black brown red yellow green blue violet gray white pink
SMU 4052 US/08 & SMU 4052/4056 US/09 above FD 7301, UC/09 & UC/14
PREWASH
125F Thermostat Draining
WASH W/ HEAT
PRERINSE
RINSE W/ HEAT
DRYING
DIAGRAM #8
T I M E R
Heating Drying Timer Motor
6 C O 7 N 8 T A C T S
a b a b a b a b a b a b a b a b
TIMER POSITION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
WASH/RINSE
P F+U U U U U P Stop F+U F+U F+U H+U+R H+U H+U U U U U U U U U P F+U P F+U U U U P+U F+U U U U P F+U H+U H+U U+K U U U U P H T T T T T T T T T T H P
OPERATION
TIME IN SECONDS
WASH STALL
RINSE STALL
Unheated Dry Cycle SMU 4000 US/09 FD7312 & ABOVE UC/09+
A B
P F U H
L1 u2 u3
b a a a a b b a b/6 b b b a
51
4a
a1 105F 185F f2 f3
b/7 b/8
e1 u5 uK u7 u1
A B
125F 161F f4
f6
r1 h4 m2 185F f5 s2 m3 uK
126 5 6 7 8 9 10 11 12 13 14
b3 b2 a1 b1 b2 b3 e6
b/ 5 U12/ 1 4 2 3 3 2 4
b4 b5 b6
h1 m1
e3
1 5
17
16
15
14
12
h3
3a
a1 e1 e3 e6 f2 f3 f4 f5 f6 h1 h3 h4 m1 m2 m3 r1 s2 uk u
ON/OFF SWITCH DOOR SWITCH REED SWITCH FLOAT SWITCH THERMOSTAT 105F THERMOSTAT 125F THERMOSTAT 161F HIGH LIMIT 185F HIGH LIMIT 185F
2 4 4 8 13 9 10 5 5
RINSE & HOLD QUICK WASH ECONOMY LIGHT CHINA REGULAR POTS & PANS CANCEL DRAIN
b1 b2 b3 b4 b5 b6 b1 & b2
DIAGRAM #9
current path
ON/OFF LAMP 3 RINSE AID LAMP 4 CLEAN LAMP 7 TIMER MOTOR 11 CIRCULATION MOTOR 6 DRAIN MOTOR 12 HEATING ELEMENT 5 WATER SOLENOID 8 RAPID ADVANCE SOLENOID 14 TIMER CONTACTS current path
L1 u2 u3
b b a a b6 a a b b a b
51
4a
a1 u5 u7 uK u1
b a
DIAGRAM #10
e1
105F 185F 2a 2 f3
b/7 8
125F 161F b1 f4 f2
f6
r1 h4
b/
b3 b2 a1 b1 b2 b3 e6
5 12/ 1 4 2 3 3 2 4
b4 b5 b6
h1 m2 s2 m3 uK
126 5 6 7 8 9 10 11 12 13
e3 m1
1 5
185F f5
17
16
15
14
12
h3
3a
14
Selector Switch Contacts RINSE & HOLD QUICK WASH ECONOMY LIGHT CHINA REGULAR POTS & PANS CANCEL DRAIN b1 b2 b3 b4 b5 b6 b1 & b2
a1 e1 e3 e6 f2 f3 f4 f5 f6 h1 h3 h4 m1 m2 m3 r1 s2 uk u
ON/OFF SWITCH 2 DOOR SWITCH 4 REED SWITCH 4 FLOAT SWITCH 8 THERMOSTAT 105 F 13 THERMOSTAT 125 F 9 THERMOSTAT 161 F 10 HIGH LIMIT 185 F 5 HIGH LIMIT 185 F 5
SMI 7052/7056 US/08, US/09, UC/09 & UC/14 and SMU 7052/7056 UC/09 above FD 7211 & UC/14 up to FD 7406
A B
current path
ON/OFF LAMP 3 RINSE AID LAMP 4 CLEAN LAMP 7 TIMER MOTOR 11 CIRCULATION MOTOR 6 DRAIN MOTOR 12 HEATING ELEMENT 5 WATER SOLENOID 8 RAPID ADVANCE SOLENOID 14 TIMER CONTACTS current path
Timer u
WGVTe1 N WHRDe1 f5 RDr1 GYBKr1 f6 185F 185F GYBKu2a BNWHh3 WHGNm3 WHVTa13 S GYBKf6 GYBKu2b GYBKu2a GYf2 VTh4 WHVTb6 WHVTu2 WHRDe3 WHRDa14
Door Switch e1
Reed Switch e3
2a
4a
6a
2b
4b
6b
8b
8a
Float Switch e6 f4
4 YEu7b WHf3 1 2 BUs2 BUWHu5b 161F
A B
f2
105F GYu1a WHb7 WHb8 WHf4 WHu8a BNu5a 125F
1a
3a
5a
1b
3b
5b
7b
123456
U12
7a
Water Solenoid s2
BNm3 BUe62
H3 Rinse
H4 Clean
Heating Element r1
GYBKf6 GNYE1LPE3 GNYEm2 RDf5 2
Ground PE
GNYE1LPE3
GNYE1LPE3
Terminal Block 1L
BKa14a L1 WHa13a N
3a
a1
H1
4a
8 7 6 5 4 3 2 1
DIAGRAM #11
WHRDe1 BK1LL1
BK BN RD YE GN BU VT GY WH PK
= = = = = = = = = =
black brown red yellow green blue violet gray white pink
Timer u
WGVTe1 N WHRDe1 f5 RDr1 GYBKr1 f6 185F GYBKu2a 185F WHGNm3 WHVTa13 BNWHh3 S GYBKf6 GYBKu2b GYBKu2a GYf2 VTh4 WHVTb6 WHVTu2 WHRDe3 WHRDa14
Door Switch e1
Reed Switch e3
2a
4a
6a
8a
DIAGRAM #12
c/u 1 737 203 490 1 739 910 860
2b
4b
6b
8b
Float Switch e6 f4
4 YEu7b WHf3 1 2 BUs2 BUWHu5b 161F
f2
105F GYu1a WHb7 WHb8 WHf4 WHu8a BNu5a 125F
1a
3a
5a
1b
3b
5b
7b
123456
U12/
7a
Water Solenoid s2
BNm3 BUe62
h3 Rinse
h4 Clean
Heating Element r1
GYBKf6 GNYE1LPE3 GNYEm2 RDf5 2
Ground PE
GNYE1LPE3
GNYE1LPE3
Terminal Block 1L
BKa14a L1 WHa13a N
3a
a1
H1
4a
8 7 6 5 4 3 2 1
SMI 7052/7056 US/08, US/09 & UC /09 and SMU 7052/7056 UC/09 above 7211
PE3 GNYEPE1 GNYEm3 GNYEPE2 GNYEr1
A B
WHRDe1 BK1LL1
BK BN RD YE GN BU VT GY WH PK
= = = = = = = = = =
black brown red yellow green blue violet gray white pink
f2
105F GYu1a YEu7b WHf62 WHb7 WHb8 WHf62 WHf52 BNu5a 161F 125F
2a
4a
6a
8a
WHRDe3 WHRDa14
2b
4b
6b
8b
A B
High Limit f5
3 1 WHu7a WHf3 185F 2 185F 2 RDr1 3 BURDr1 1
High Limit f6
GYBKu2a WHf4 WHf3
1a
3a
5a
1b
3b
5b
7b
123456
U12/
7a
Float Switch e6
Water Solenoid s2
BNm3 Full BUe62
Motor Capacitor k1
Heating Element r1
BURDf63 GNYE1LPE3 GNYEm2 RDf51
Reed Switch e3
N S WHRDe1 BNWHh3
WHGNu3b BKk1
1M
BNk1
GNYEr1
WH1LN
WHGNf53 BKh3+h4
3a
2a
GNYE1LPE3
a1
VTu3a VTh4
4a
h1
b1
8 7 6 5 4 3 2 1
PE3
DIAGRAM #13
WHRDe1 BK1LL1
BK BN RD YE GN BU VT GY WH PK
= = = = = = = = = =
black brown red yellow green blue violet gray white pink
4a
6a
2a
8a
GYBKu2a
2b
4b
6b
8b
DIAGRAM #14
c/u 1 737 203 490
GYf2 VTb2b
1a
3a
5a
7a
1b
3b
5b
7b
123456
U12/
Water Solenoid s2
BNm3 Full BUe62
Motor Capacitor k1
Heating Element r1
BURDf63 GNYE1LPE3 GNYEm2 RDf51
Reed Switch e3
N S WHRDu2 BNWHh3
WHGNu3b BKk1
1M
BNk1 GNYEr1
WH1LN
WHGNf53 BKh3+h4
GNYE1LPE3
3a
2a
a1
VTu3a VTh4
4a
h1
b1
8 7 6 5 4 3 2 1
PE3
A B
SMI 7052/7056 UC/14 above FD 7402 and SMU 7052/7056 UC/14 above FD 7407
WHRDe1 BK1LL1
BK BN RD YE GN BU VT GY WH PK
= = = = = = = = = =
black brown red yellow green blue violet gray white pink
PREWASH
WASH W/ HEAT
PRERINSE
RINSE W/ HEAT
DRYING
T I M E R
125F Thermostat Filling Timer Motor 161F Thermostat
A B
a b a b a b a b a b a b a b a b
Regular EconomyChina Quick Wash Rinse & Hold START
C O N T A C T S
8 11 12 13 14 15 16 17 18 19
TIMER POSITION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
OFF OFF
WASH/RINSE
P P F+U F+U U U U U+P P F+U R U+H U+H U+H U+H U U U U U U+P P F+U P F+U U U P F+U U U U U P F+U U+H U+H K U+H U+H U U+H U+H U+H P T T T T T T H P
OPERATION
2.5 25 30 30 90 120 120 30 30 60 60 60 f3 / f4 f3 / f2 115 120 120 60 60 30 30 30 30 60 60 60 60 60 60 120 60 60 60 60 120 f3 f3 / f4 f3 52.5 30 30 60 60 60 60 120 60 60 60 60 60 2.5
TIME IN SECONDS
105F/161F
Quick Wash Economy Light China Regular Pots & Pans RINSE STALL
125F/161F
161F/161F
P R O G R A M
161F/161F
DIAGRAM #15
P F U H
L1 u2 u3
b a a b8 a a b b a b b
51
4a
a1 u5 u7 uK u1
b a
DIAGRAM #16
e1
105F 185F 2a 2 f3
b/6 2
125F 161F b1 f4 f2
f6
r1 h4
b/
b3 b2 a1 b1 b2 b3 e6
1 12/ 1 3 2 7 3 5 4
b4 b5 b6
h1 m2 s2 m3 uK
126 5 6 7 8 9 10 11 12 13
e3 m1
4 5
185F f5
17
16
15
14
12
h3
3a
14
Symbol Key
Symbol Key
Selector Switch Contacts RINSE & HOLD QUICK WASH ECONOMY LIGHT CHINA REGULAR POTS & PANS CANCEL DRAIN b1 b2 b3 b4 b5 b6 b1 & b2
a1 e1 e3 e6 f2 f3 f4 f5 f6
ON/OFF SWITCH DOOR SWITCH REED SWITCH FLOAT SWITCH THERMOSTAT 105F THERMOSTAT 125F THERMOSTAT 161F HIGH LIMIT 185F HIGH LIMIT 185F
2 4 4 8 13 9 10 5 5
h1 h3 h4 m1 m2 m3 r1 s2 uk u
SMI 7052/7056 UC/14 above FD 7402 and SMU 7052/7056 UC/14 above FD 7407
A B
current path
ON/OFF LAMP 3 RINSE AID LAMP 4 CLEAN LAMP 7 TIMER MOTOR 11 CIRCULATION MOTOR 6 DRAIN MOTOR 12 HEATING ELEMENT 5 WATER SOLENOID 8 RAPID ADVANCE SOLENOID 14 TIMER CONTACTS current path
L1 u2 u3
b a a a a b b a b8 b b
51
4a
a1 u5 u7 uK u1
b a
A B
e1
185F 2a 2 f3 f4 b1 f6
125F 161F
r1 h4 m2 s2 m1 e6
b3
a1 b1
b3
b5 b6
h1
b/ 12/
1 1
3 2
7 3
5 4
4 5
185F f5
m3 uK
126
17
16
15
14
12
N
5 6 7 8 9
3a 10
11
12 13
14
Symbol Key
Symbol Key
a1 e1 e6 f3 f4 f5 f6 h1
ON/OFF SWITCH DOOR SWITCH FLOAT SWITCH THERMOSTAT 125F THERMOSTAT 161F HIGH LIMIT 185F HIGH LIMIT 185F ON/OFF LAMP
2 4 8 9 10 5 5 3 current path
h4 m1 m2 m3 r1 s2 uk u
CLEAN LAMP 7 TIMER MOTOR 11 CIRCULATION MOTOR 6 DRAIN MOTOR 12 HEATING ELEMENT 5 WATER SOLENOID 8 RAPID ADVANCE SOLENOID 14 TIMER CONTACTS current path
RINSE & HOLD ECONOMY REGULAR POTS & PANS CANCEL DRAIN
b1 b3 b5 b6 b1 & b3
DIAGRAM #17
SMU 4092/4096
Thermostats f3 & f4 f3 f4
125F BNu5a WHf62 WHf52 WHf62 YEu7b 161F
2a
4a
6a
8a
WHRDa14
2b
4b
6b
8b
DIAGRAM #18
c/u 1 737 203 490 1 739 911 102
GYb6
1a
3a
5a
7a
1b
3b
5b
7b
123456
U12
3 185F2
Water Solenoid s2
BNm3 Full BUe62
Heating Element r1
BURDf63 GNYE1LPE3 GNYEm2 RDf51
Reed Switch e3
N S WHRDu2 BNWHh3
WHGNu3b BKk1
1M
BNk1
GNYEr1
WH1LN
WHGNf53 BKu126
3a
a1
VTBKu121
h1
4a
8 7 6 5 4 3 2 1
PE3
SMU 4092/4096
A B
WHRDe1 BK1LL1
BK BN RD YE GN BU VT GY WH PK
= = = = = = = = = =
black brown red yellow green blue violet gray white pink
PREWASH
WASH W/ HEAT
PRERINSE
RINSE W/ HEAT
DRYING
A B
T I M E R
a b a b a b a b a b a b a b a b
C O N T A C T S
8 11 12 13 14 15 16 17 18 19
TIMER POSITION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
OFF OFF
WASH/RINSE
P P F+U F+U U U U U+P P F+U R U+H U+H U+H U+H U U U U U U+P P F+U P F+U U U P F+U U U U U P F+U U+H U+H K U+H U+H U U+H U+H U+H P T T T T T T H P
OPERATION
2.5 25 30 30 90 120 120 30 30 60 60 60 f3 / f4 f3 115 120 120 60 60 30 30 30 30 60 60 60 60 60 60 120 60 60 60 60 120 f3 f3 / f4 f3 52.5 30 30 60 60 60 60 120 60 60 60 60 60 2.5
TIME IN SECONDS
DIAGRAM #19
P F U H
SMU 4092/4096
N31.H N34.1B
SYMBOL KEY
H1
N4.P2
H4
2 3 4 N1.P2 N2.P2 N3.P2 N4.P2
L1 L2
DIAGRAM #20
H2
N33.H
H3 X7 GND H7
N1.P2 N4.S1 S1 S2 H7 N4.S2 N1.S2
E1 E10 E2 E3 E4 H1 H2 H3 H4 H7 H10 Heat Indicator Lamp Heat Indicator Lamp Heat Indicator Lamp Heat Indicator Lamp On Lamp Dual Zone Indicator Lamp
143-62106-001
N32.H
N31 N34
H4 1A 1B 2B N1.4 E1.4 E10.4A S1 S2 N1.S2 N2.S2 4A 4 N1.4
H10
N1
> >
2A
P1
E1 E4
N4.4 N31.4 N35.S N31.S N4.2
4 4A
N1.4 N1.4A
S H1
N1 N2 N3 N4 N31
H10
E10
N4
E4
Regulator, Dual Zone Regulator Regulator Regulator Thermostat Limit Assembly High Limit Thermostat N32 Thermostat Limit Assembly High Limit Thermostat N33 Thermostat Limit Assembly High Limit Thermostat N34 Thermostat Limit Assembly High Limit Thermostat X7
S1 S2 N4.S2 N3.S2
Terminal Block
N4.S1 N3.S1
N2
X7.3 N32.2 X7.1 N32.4
P2 4 P1
N33
H3 S H P1 4 N3.4 2 N34.2B N4.P1 N3.2
N2.S1 N3.P1
S1 S2
N2.S2
N32
>
N3
2
N2.4
E3
E2
>
P1
N2.2
P2 4 P1
N33.4
N31.S
H2
A B
NKT 71
L1 1
SYMBOL KEY
E1 E10 E2 E3 E4 S1 P> P> 2 P> 2 P> 2 S1 S2 S2 S2 S1 S1 P1 P1 P1 P1 Element Element Element Element Element 1000W 1300W 1500W 1700W 1800W
X7
CURRENT PATH
15 17 21 23 25
A B
N1 N2 N3 N4 N1
N1 N2 N3 N4
S2
N2
N3
N4
H1 H2 H3 H4 H5 H7 H10
Heat Indicator Lamp Heat Indicator Lamp Heat Indicator Lamp Heat Indicator Lamp Heat Indicator Lamp On Lamp Dual Zone Indicator Lamp Regulator, Dual Zone Regulator Regulator Regulator
2B
2A P1
21 3
N31
N32
N33
N34
1B
N31
P1 4
N32
P1
N33
N34
1A
N31 Thermostat Limit Assembly High Limit Thermostat N32 Thermostat Limit Assembly High Limit Thermostat N33 Thermostat Limit Assembly High Limit Thermostat N34 Thermostat Limit Assembly High Limit Thermostat X7 Terminal Block
23 5 25 27 1
H1 E1
4 4A 4A
H2 E10
H3
H4
H7
H10
E2
E3
E4
N1
4
N32
4 4
N33
4 4 4
X7 GND 3 L2 4
8 9 10 11 12 13
N1
P2
N2
P2
N3
P2
N4
P2
NKT 71
DIAGRAM #21
143-62105-002
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
N31.H N34.1B
SYMBOL KEY
H1
N4.P2
H4
2 3 4 N2.P2 N4.P2 N1.P2 N5.P2
L1 L2
E1 E10 E2 E3 E4 E5 E50 Element Element Element Element Element Element Element 1000W 1300W 1500W 1700W 1800W 1000W 1000W
DIAGRAM #22
143-62106-001
H2
N35.H N33.H
H5 H3 X7 GND H7
N1.P2 N4.S1 S1 S2 H7 N4.S2 N1.S2
N32.H
N31 N34
H4 2 N1.4 N1.4 E1.4 E10.4A S1 S2 N1.S2 N2.S2 1A 1B 2B 4A 4
H10
N1
H1 H2 H3 H4 H5 H7 H10 H50
Heat Indicator Lamp Heat Indicator Lamp Heat Indicator Lamp Heat Indicator Lamp Heat Indicator Lamp On Lamp Dual Zone Indicator Lamp Dual Zone Indicator Lamp
> >
2A
P1
E1 E4
N4.4 N31.4 N35.S N31.S N4.2
4 4A
N1.4 N1.4A
S H1
H10
N1 N2 N3 N4 N5
E10
N4
E4
P2 4 P1
S1 S2
N4.S2 N5.S2 2
N2
N32.4
N35
H50 4
P2 4 P1
N31 Thermostat Limit Assembly High Limit Thermostat N32 Thermostat Limit Assembly High Limit Thermostat N33 Thermostat Limit Assembly High Limit Thermostat N34 Thermostat Limit Assembly High Limit Thermostat N35 Thermostat Limit Assembly High Limit Thermostat X7
N2.S1 N3.S1 S1 S2 N2.S2 N3.S2 2
Terminal Block
N33
H3 S H P1 4 N3.4 2 N35.S N4.P1 N3.2
N32
>
P1 H S H5 4 4A N5.4 N5.4A 2
N2.4
N5
>
E5 E50
E3
P2 4 P1 4A 4
N5.4 N5.4
E2
>
P1
N2.2
N31.S
H50
N35.4 N5.S1 N3.S1 N2.P2 N33.2 N3.S1 N2.P1 S1 S2
H2
N3
2 P2 4 P1 N32.4
A B
NKT 91
L1 1
A B
X7
S1 S2 S2 S2 S2
S1
S1
S1
P1
P1
P1
P1
N1 N2 N3 N4 N5
S2
N1
N2
N3
N4
N5
2B
2 P1 N31 4
2 P1
2A
Element 1000W 15 Element 1300W 17 Element 1500W 21 Element 1700W 23 Element 1800W 25 Element 1000W 27 Element 1000W 29 Heat Indicator Lamp 1 Heat Indicator Lamp 3 Heat Indicator Lamp 5 Heat Indicator Lamp 7 Heat Indicator Lamp 9 On Lamp 11 Dual Zone Indicator Lamp 19 Dual Zone Indicator Lamp 31 Regulator, Dual Zone 9/15/17 Regulator 10/21 Regulator 11/23 Regulator 12/25 Regulator, Dual Zone 13/27/29 Thermostat Limit Assembly High Limit 15 Thermostat 1 Thermostat Limit Assembly High Limit 21 Thermostat 3 Thermostat Limit Assembly High Limit 23 Thermostat 5 Thermostat Limit Assembly High Limit 25 Thermostat 27 Thermostat Limit Assembly High Limit 27 Thermostat 29
N31 H N32
N33 H N34
1B
N35 H
N32
N33
P1
N34
1A
N35
P1 X7 4
Terminal Block
H1 E1
4
H2
H3
H4
H5
H7
E10
4A 4A
H10
E2
E3
E4
E5 4 E50
4A
H50
4A
N1
4
N32
4 4
N33
4 4 4 4
N5
DIAGRAM #23
143-62105-002
GND 3 L2 4
8 9 10
X7
11 12 13
N1
P2
N2
P2
N3
P2
N4
P2
N5
P2
NKT 91
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
W/R W/BL W
20 20 20
20
BK
E3 ST1 (572 f) 24
20 16 1a
1a
E6 R
20
W/Y20
E4
20
E5
DIAGRAM #24
F1 W/BK BR 20 5a
6a 7a 16
F2 W/BL
16
18
L1 BK 16
8a 20 9a 20 10a 11a 16 16 12a 13a 1a 14a 15a 1 16a
16
CV W 16 BL
BR 20 W/BL
W/R
TB
W/BL
E6
1 R BR
18
E5
2 R W/R
18
RB
16 AWG
L1
3 Red
16
16 AWG
4 Black
16
18 18 18
16 AWG
N W/BL
2a
5 White
20
14 AWG
6 GN 14
20
W/R CSW
20
20
CFT (140 f) R
16 20
20
W/R
SW1
78
5a 20
BR 20
GY
20
C
20
OL
20
20
20
BR
20
20
BE OL
UEI
UEO
18
LEI
LEO
CF W W/R DRM
16 20
20
20
20
BL
16 16
BR
4a 4
16
20
GY
20
20
11 12
20
LDT (518 f) 14
20
W/BL CSW
16
34 WTH
W LDL LM
20 20
PTH (890 f) 31 BL
16 16 16
16 16
20
20
ST3 (205 f)
W/R UM W/Y BL
20
BL
16
TP1
TP2
TP3
TP4
TP5
TP6
SYMBOL KEY
BAKE
BROIL
SELF CLEAN
MSW
1a
WIRE COLOR CODE R W BK BL BR GY GN W/BL WHITE/BLUE W/BK WHITE/BLACK W/R W/Y WHITE/RED WHITE/YELLOW GREEN GRAY BROWN BLUE BLACK WHITE RED
SW1
SW2
13 14 15 16
HBL 53
CSW
1a 2a 4a 1 2 4
BE: BROIL ELEMENT 2000W C: CATALYST CF: COOLING FAN MOTOR CFT: COOLING FAN THERMOSTAT CSW: CLEAN SWITCH DRM: DOOR MICROSWITCH DWM: DOWN MICROSWITCH LDL: DOOR LOCKED INDICATOR LDT: LOCKING DOOR THERMOSTAT LEI: LOWER ELEMENT, INNER RING1400W LEO: LOWER ELEMENT, OUTER RING 600W LM: DOOR LOCKING MOTOR MSW: MANUAL SWITCH OL: OVEN LAMP ONL: ON INDICATOR PTH: SELF CLEAN THERMOSTAT PR: TIMER RB: RELAY BOARD ST: HIGH LIMIT THERMOSTAT SW: PROGRAM SELECTOR TB: TERMINAL BLOCK TP: TEST POINT UEI: UPPER ELEMENT, INNER RING 500W UEO: UPPER ELEMENT, OUTER RING 500W UM: UP MICROSWITCH WTH: VARIABLE THERMOSTAT
A B
N
BL
L2
L1
BE UEI
UEO
BL
C2
LDL TP5
GY W/Y
11 14 12
21 24
31 34 B R C
GN
L /B W /R W
LE O
2 TB 1 TB 11 2 SW
4
BK
3
R
TP4
W/R
C2
R W BK BL BR
UEI
SW2 16 SW2 15 TP
C2 C1
W/BL
A B
GY BR BL
W/R
C1
W/R W
W/Y
LDT 14 W/BL
SW1 1
SW2 14 SW2 12
LM
TP2 PR-N
1 2 3 4 5 6
BL
LM CSW 1 LDT 12
UEO
CSW 2
GY GN
C2
ST2
GY
C1
15 SW
C1
OL1
GN
W/BK
C2
ST3
2 1
W
BL
ON L
UM
2 W/R 13
C2
SW2 10 BL
OL1
W/Y
SW1 5A
OL 2
OL2
C1
BL
LDL
C2
WTH
C1
C1
CFT
C1
CF
BR
DWM 2 13
B W/
OL2 CF
BR W BL BR
C2
78
ST3 OL1 TB1 TB2 LEO
29 SW
C1
SYMBOL KEY
ST2
OL1
OL1
C1
DRM
2 13
BL
C3
SW2 9
GY
C2
CF CFT 3 BE C LEI
10 SW2
W /R
C2
UM 3 DRM 2
W
C3
W/BK
CFT 1
PTH34
SW2 13
CF
R B -J1
1 SW 4A
C1
16 15 14 13 12 11 10 9
GY
W/BK
BE: BROIL ELEMENT 2000W C: CATALYST CF: COOLING FAN MOTOR CFT: COOLING FAN THERMOSTAT CSW: CLEAN SWITCH DRM: DOOR MICROSWITCH DWM: DOWN MICROSWITCH LEI: LOWER ELEMENT, INNER RING1400W LEO: LOWER ELEMENT, OUTER RING 600W LDL: DOOR LOCKED INDICATOR LDT: LOCKING DOOR THERMOSTAT LM: DOOR LOCKING MOTOR MSW: MANUAL SWITCH OL: OVEN LAMP ONL: ON INDICATOR PR: TIMER PTH: SELF CLEAN THERMOSTAT RB: RELAY BOARD ST: HIGH LIMIT THERMOSTAT SW: PROGRAM SELECTOR TB: TERMINAL BLOCK TP: TEST POINT UEI: UPPER ELEMENT, INNER RING 500W UEO: UPPER ELEMENT, OUTER RING 500W UM: UP MICROSWITCH WTH: VARIABLE THERMOSTAT
W/Y
BL
8a
BK
SW1 4
W/BK
W/BL
J1
F2 F1
BR R
W
ONL
WTH
MSW 1 4a W/BL W 2a 1a GY
BR BK
BR
W/BL R W/BK
BK
CSW
GY
8 7 6 5 4 3 2 1
6a SW1 5a 4a 3a 2a 1a
PR-L RB-F2
HBL 53
W/BL
SW1 2A BL W/BL
E3 E6 E4 PR
DIAGRAM #25
N E5 L
W/R W/BL
20
MSW
1 20 1a
PR E3 E6 L E4 N E5
20
20 20
BK
W DWM BL
20
20
W/BL
1a 20 20 16 2a 3a 4a
W/Y20
SW1
1 2 3 4 5 6 7 20 8 9 10 20 16 16
ONL W/R
20
ST1 21 (572 f) 24 R
16
2a
DIAGRAM #26
F1
18
CSW
2
F2 CV
E6
W/BK
20
BK 16 W/BL
16 20 20
L1
16
W/BL GY
W/R
W/BL
BL W/R W/Y
20
GY BR
E5
20
18 18 16 16
RB
16
11 12 13 14 15 16 17 18 16
18 18 18
L1 L2 N
R
1a
16
13a 14a
W/BK R W/R BR
15a 16a
18
18 18 18
20 17a
W/BL BR GY
20
W/R
20
3
20
2 1
20
CSW W/R
20
W/BK
20 16 20
R SW2
20
20
CFT (140 f)
7
SW1
7a
78 GY
20
BR 20
20
20
BR
20
RE OL WM
20
BE
UEI
UEO
18
W/BL
16
18a
LEI
LEO
20
CF
20
W W/R
20
20 16
20
20
OL
BL
16 16
DRM
20
16 4a
BR
4
GY
20
20
W/BL
16
11 W 12
20
LDT (518 f) 14
20
WTH LDL
20
CSW
16
34 PTH (890 f) 31
16
HBL 54
20
BL ST3 (205 f)
16
20
LM
20 20
16
16
W/R TP4
UM
W/Y BL TP6
20
W/BL
ST2 (311 f)
BL
16
TP1
TP2
TP3
TP5
TIMER
MANUAL
1
OFF
1 2 3 4 5 6 7 8 9
CONV BAKE
CONV ROAST
CONV BROIL
CONV THAW
THERMAL BAKE
BROIL
SELF CLEAN
MSW 1a
WIRE COLOR CODE R W BK BL BR GY GN RED WHITE BLACK BLUE BROWN GRAY GREEN
SW1
1a 2a 3a 4a 5a 6a 7a 8a 9a 10a
SW2
11a 12a 13a 14a 15a 16a 17a 18a 19a 20a 1a 2a 4a
10 11 12 13 14 15 16 17 18 19 20 1 2 4
SYMBOL KEY BE: BROIL ELEMENT 2000W C: CATALYST CF: COOLING FAN MOTOR CFT: COOLING FAN THERMOSTAT CSW: CLEAN SWITCH DRM: DOOR MICROSWITCH DWM: DOWN MICROSWITCH LDL: DOOR LOCKED INDICATOR LDT: LOCKING DOOR THERMOSTAT LEI: LOWER ELEMENT, INNER RING 1400W LEO: LOWER ELEMENT, OUTER RING 600W LM: DOOR LOCKING MOTOR MSW: MANUAL SWITCH OL: OVEN LAMP ONL: ON INDICATOR PR: TIMER PTH: SELF CLEAN THERMOSTAT RB: RELAY BOARD RE: RING ELEMENT 2500W ST: HIGH LIMIT THERMOSTAT SW: PROGRAM SELECTOR TB: TERMINAL BLOCK TP: TEST POINT UEI: UPPER ELEMENT, INNER RING 500W UEO: UPPER ELEMENT, OUTER RING 500W UM: UP MICROSWITCH WM: CONV. FAN MOTOR WTH: VARIABLE THERMOSTAT
A B
CSW
BL
O L2
OL1
L2
L1
SW2 11
BE UEI
O UE
GN
SW1 10
C1 C1
W/Y WM
W BK R W/BK
LDL
LE O LE I
L /B W /R W
GN
C2
GY
14 RE TB 5
W R BK
24 GN 4 3 2 1 BL SW2 17 SW2 16
W/BL W/R
C1 C1
34
TP5
W/Y
12 GN
2 TB 1 TB 12 W2 S
BR
A B
TP4 GY BR
W/R
C2
TP
UEO
UEI
W
B
R
C1
SW1 6
CSW
WIRE COLOR CODE R W BK BL BR GY GN RED WHITE BLACK BLUE BROWN GRAY GREEN W/BL WHITE/BLUE W/BK WHITE/BLACK W/R W/Y WHITE/RED WHITE/YELLOW
ST2
ST3
C2
17 SW
GN
W/BK BL WTH 3
BL
C1 C2
C2
GY
2 CFT 1
W
C1
UM SW1 7A
CF W M
0L2
C1
2 13
RB-CV SW2 14A
SW1 9
18 SW
C1
BL
W
BR
/BL
OL2 CF
BR BR
DWM
2 13
ON L
W/R
C2
OL1
LDL
C1
W/Y
C1
BL
C2 C1
78
C1
SW2 15 SW2 13
LM OL1
W/Y W/R
TP2 PR-N
WM
OL1
1A
MV
SW 1
DRM
C2
2 13
BL
C3
SW1 8
G Y
9 SW2
20a 19a 18a 17a SW2 16a 15a 14a W/BK 13a 11a W/Y
BL
SW1 1
BR W/BK
CV L1
W
BR ONL
W/BL
BK
RB
W /Y
W /R
W/BL
UM3
C2
GY
ST2
CF
J1 B-
SYMBOL KEY
PTH34 C
SW2 14
SW1 6A 4
W/BK
J1
F2 F1
10a 9a 8a SW1 7a 6a 5a
RB-F2
R PR-L W/BL GY
BE: BROIL ELEMENT 2000W C: CATALYST CF: COOLING FAN MOTOR CFT: COOLING FAN THERMOSTAT CSW: CLEAN SWITCH DRM: DOOR MICROSWITCH DWM: DOWN MICROSWITCH LDL: DOOR LOCKED INDICATOR LDT: LOCKING DOOR THERMOSTAT LEI: LOWER ELEMENT, INNER RING1400W LEO: LOWER ELEMENT, OUTER RING 600W LM: DOOR LOCKING MOTOR MSW: MANUAL SWITCH OL: OVEN LAMP ONL: ON INDICATOR PR: TIMER PTH: SELF CLEAN THERMOSTAT RB: RELAY BOARD ST: HIGH LIMIT THERMOSTAT SW: PROGRAM SELECTOR TB: TERMINAL BLOCK TP: TEST POINT UEO: UPPER ELEMENT, OUTER RING 500W UEI: UPPER ELEMENT, INNER RING 500W UM: UP MICROSWITCH WTH: VARIABLE THERMOSTAT 10 W/R 9 C3 DRM2 8 BR 7 GY 6 5 4 3 2 BK MSW1 1 3a 2a 1a
BK
W/BL
1 LDL
MSW
1a
W/Y
CF SW1 2A
GN
E3 E6 E4
N E5L
BL
W/BL
HBL 54
DIAGRAM #27
PR
DIAGRAM #28
A B
R BL SW1
20
UPPER OVEN
20
BL W/BL
1 2 3 4 5 6 7 8 9 10 20
20
1a
20
7a
2a 3a
2 7 16 2a
BR
4a
W W/BL 16 GY BL W/R 20
20
16
CSW
11
W
RE
20
W/BL
BL
6a 7a 8a
OL OL
4
16
12
BE
16 20
20
9a 10a
20
GY
20
11 12 13 14 15 16 17 18 19 20
BR
16
UM
34
16
BL
BL
20 20 20
16
LEI 18 LEO
PTH (890 f)
31 16
16
ST3 (205 f)
20
W/Y
W/R
17a
BL W/R
20
R
16
TSW
W/BK
3 7 20 1
2 8a
20
CFT (140 f)
W
1a
20
20
W/Y
WM
WTH
UEI 20
20
16
BK
4a 5a
20
TSW
CSW
20
GY W/R
ONL
20
20
W/R
20
W/Y
SW1
BR
78
20
20 7a
20
18 18
TP1
TP2 TP3
TP4
TP5
TP6
BR
CF
BK
10 AWG 20
BL
21 24 20
16 16a
16
20
BK R
GY
16
TSW
6 20 12 5 11 14 13 12a 5a 11a 14a 13a 4a 3a 10a 16 6a
16
MTB
GN GN14
RB
E6 20 E5
W/BL
20
BK
20
W
F2 F1
BR
20
BR
16
W/Y
R
20
CV L1 16
BL
BR
3 10
E4 E5 E3
W/R
W/BK
4 16
W/R
6 5 N 16 4 L2 16 3 L1 2 1 3 2 1
STB
14
20
BL
20
16
20
GN 14
N L
20
TSW
L
20
PR
16
DWM
20
20
20
BL ST1 (572 f)
21 24 20 15
15a
SW2
LOWER OVEN
2a
CFT BR (140 f)
20 78 1
20
ONL
3 20
18 18 20
TSW
TP1
TP2 TP3
TP4 TP5
20
TP6
20
20
W/R
20
5a 20
W W/R
W LM
UM
GY 20 W/R 20
20 2 1a 2a 3a 4a 5a 6a
20
W/R
12
BL
W/Y
20
SW2
1 2 3 4
14
20
W/R 20
W/BL W
20
16 1a
TSW
1
CSW
2 4a
11
W/Y
20
20
GY
BR
20
5 6 7
20
BR20
16
OL OL
W
16
2a
LDL
BK 16
7a 8a 9a
W/BK
20
GY 10a
11a
20
10 11 12 13 14 15 16
20
UEI
R BR
18
16
BL
20
BR
BE
WTH
W/R
18
C
UEO LEI
BR
16 16 20
SW2
LEO
GY CSW
SYMBOL KEY BE : BROIL ELEMENT 2000 W C : CATALYST CFT : COOLING FAN THERMOSTAT CSW : CLEAN SWITCH DRM : DOOR MICROSWITCH DWM : DOWN MICROSWITCH LDL : DOOR LOCKED INDICATOR LDT : LOCKING DOOR THERMOSTAT LEI : LOWER ELEMENT, INNER RING 1400 W LEO : LOWER ELEMENT, OUTER RING 600 W LM : DOOR LOCKING MOTOR MTB : MAIN TERMINAL BLOCK OL : OVEN LAMP ONL : ON INDICATOR PR : TIMER PTH : SELF CLEAN THERMOSTAT RB : RELAY BOARD RE : RING ELEMENT 2500 W ST : HIGH LIMIT STB : SECONDARY TERMINAL BLOCK SW : PROGRAM SELECTOR TP : TEST POINT TSW : TIMER SELECTOR UEI : UPPER ELEMENT, INNER RING 500 W UEO : UPPER ELEMENT, OUTER RING 500 W UM : UP MICROSWITCH WM : CONV. FAN MOTOR WTH : VARIABLE THERMOSTAT
20
SW1
POS.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
W/R
W/BL 18 BR 18 GY 18
34
BL
W/BL
16
16
W/R
20
DRM
TSW
POS.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1a 2a 3a 4a 5a 6a 7a 8a 9a 10a 11a 12a 13a 14a 15a 16a
WIRE COLOR CODE R W BK BL BR GY GN RED WHITE BLACK BLUE BROWN GRAY GREEN
1a 2a 3a
5a 6a 7a 8a 9a 10a 11a 13a 14a 15a 16a 17a 18a 19a 20a DOWN OVEN
OFF CONV BAKE CONV ROAST CONV BROIL THAW BAKE BROIL SELF CLEAN
MANUAL UP OVEN
L O R
XXX XX XXXXX
CSW
1 2 4 4a
XXX XX X
X X
POS.
>500 F SELF CLEAN
1a 2a
X XX
SW2
POS.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1a 2a 3a 4a 5a 6a 8a 9a 10a 11a 13a 14a 16a
XX X XX X X XXX XX X XX X XX X XXX X XX XX XX X
HBL 55
A B
C4
DIAGRAM #29A
W/BL
W/BL
W/R
W/R
W/R
LEO"
WH
BR
BR
GY
BR
9 10 11 12 13 14 15 16 SW2
W/BL
W/R
BK
W/BL TSW4a
W/BK
GY
GY
BL
BL
W/R
BR
HBL 55
1a 2a
4a
WH
GY
W/BL
BL
C2
GN
W/Y LDL" GY
PR E3 E6 E4 R WH N E5 L W/BL GY
RB F1 F2 L1 CV
C3
W/R
J1
GY
DRM'3
LDL' W/Y
C1
BK MTB3
WH
BL
ST2'
WH
ONL'
BL
C1
W/BK
W/BL
BL
W/Y
BL
5 TSW
1a 2a 3a 4a 5a 6a 7a 8a
W/Y
WH
WH
WH
BL
BL
BL
BK
CSW'2a
W/BL
WH
WH
BK
SW2'2a
W/R
BR
W/BL 2 CSW' 4
W/R
1a 2a
4a
W/BL
W/R
WTH'
W/R
SYMBOL KEY BE : BROIL ELEMENT 2000 W C : CATALYST CFT : COOLING FAN THERMOSTAT CSW : CLEAN SWITCH DRM : DOOR MICROSWITCH DWM : DOWN MICROSWITCH LDL : DOOR LOCKED INDICATOR LDT : LOCKING DOOR THERMOSTAT LM : DOOR LOCKING MOTOR LEI : LOWER ELEMENT, INNER RING 1400 W LEO : LOWER ELEMENT, OUTER RING 600 W MTB : MAIN TERMINAL BLOCK OL : OVEN LAMP ONL : ON INDICATOR PR : TIMER PTH : SELF CLEAN THERMOSTAT RB : RELAY BOARD RE : RING ELEMENT 2500 W ST : HIGH LIMIT STB : SECONDARY TERMINAL BLOCK SW : PROGRAM SELECTOR TP : TEST POINT TSW : TIMER SELECTOR UEI : UPPER ELEMENT, INNER RING 500 W UEO : UPPER ELEMENT, OUTER RING 500 W UM : UP MICROSWITCH WM : CONV. FAN MOTOR WTH : VARIABLE THERMOSTAT ' : UPPER CAVITY COMPONENT " : LOWER CAVITY COMPONENT
GY
WH
BL
C3
C1
TSW-7
DRM'2
W/BK
W/BL
W/Y
WH
W/R
W/R
BR
BL
GY
BL
BR
GY
TSW13
PR:L
WIRE COLOR CODE CFT'2 ST3' CFT'1 WM' BE' C' LEI' MTB3 R W BK BL BR GY GN RED WHITE BLACK BLUE BROWN GRAY GREEN
5 SW1
9 10
11 12 13 14 15 16 17 18 19 20 SW1 11a 13a 14a 15a 16a 17a 18a 19a 20a W/BK
C3
1a 1a
3a
5a 6a 7a 8a 9a 10a
R BL
BK
BR
ST2' R
GY
DRM'1
CONTROL PANEL
DIAGRAM #29B
A B
BL BL
DWM" DRM" UM" DWM' UM'
DRM'
WH
1 32
W/R GY
R GY BL
BL
1 32
1 32
1 32
1 32
LM"
WH
C6/4
1 3 2
PR-N
BL
BL
GY
W/R
W/ R W/Y
-16
C3
C2
C5
W/Y
GY
TS W
C2
LDL' SW1-8
SW1-18a
-E
GY
W/Y
PR
SW1-9 LDL'
C2
BL
W/Y W/R WH
TP" 1 2 3 4 5 6 TP' 1 2 3 4 5 6
H W
LDL'
W/Y W/R WH
C2
GY
LDT' 11 14 12
LDL" TP"5 TP"4 CSW2" SW2-14a TSW-4 PR-N WHT" SW2-1 SW2-5 SW2-5a SW2-14 SW2-12 PTH' SW2-11 SW2-16 SW2-15 21 31
GY
GY GY W/Y W/R
11 14 12
21
31 BL BR
C"
24 34
MTB5 CSW'1
24 34
BR
ST1'
C
W/Y R
BL
'2 SW
CSW2"
W/
L1
"
BL
BR WH OL2' GN
OL2"
BR
BL
WH
H W
GN GN
OL1'
OL1"
' TH W B L
C1
0L'
W/BK
TSW13
C1
BK
ST2' ST3'
WH
C1
CF"
CF'
SW1-14a
ON L'
W/BK
RE'
WM'
W/Y
W/BK
ST2"
ST3"
C'
C"
C1
H W C1 C1 BR
BR
BL
SW1-11
C1
SW1-10 W/BK BL GN
C1
WH
PTH"34
BR
BR
SW1-14
BR
SW1-7a
BR
C6/4
78
BL
BL
BL
LEO' LEI'
W /R
W
R
LEO" LEI"
SW1:18a
TSW:13a
R R SW1-17 SW1-16
C1 C1
BL
GN
/R
GY BR BL
R
SW 1-6 GY
C1 3 2 1
GY
3
BR
C6/4
C6/4
2 1
GY BR BL
WH
BR
C1
WH OL1'
CFT"
1-7 SW
WM'
GN
GN
OL2" CFT"2
C6
TSW5a PR-L
BK
C1 C4
SW1-5a SW2-8a
R SW1-15 SW1-13
C1
WH WH
3
R
4
BK
5
WH GN
W/BL
W/R
W/BL W/R
TP'1 TP"1
STB
L1
L2
A B
UPPER OVEN BL SW1
20 1a 1 2 3 4 5 6 7 8 9 10 20 20
DIAGRAM #30
20
BL W/BL
7a 2 7 16 2a 20 4a
CSW BR CSW
11
20
2a 3a 4a
W
RE
20
W/BL
BL
6a 7a 8a
OL OL
4 16
12
BE 16 20
20
9a 10a 20
GY
20
11 12 13 14 15 16 17 18 19 20
W/BK
18 18
C
UEO
BR
16 34 16
UM BL
20 20 20
BL
R
16
LEO
16
BL
20
TSW
W/R
W/BK
3 7 20 1
2 8a
20
CFT (140 f)
W
1a
W/R
R W/R 18 BR W/BL18 BR GY 18
16
LEI 18 31
16
W/Y
20 20 20
20
W/Y
WM
WTH
UEI 20
20
16
BK
5a
GY W/R
ONL
20
20
W/R
20
W/Y
SW1
BR
78
20
20 7a
20
18 18
TP1
TP2 TP3
TP4
TP5
TP6
BR
CF
BK
DWM BL
20 16 16
10 AWG 20
ST1 ( 572 ) BK R
GY
16
16
21 24
20
16a
TSW
6 20 12 5 11 14 13 6a 12a 5a 11a 14a 13a 4a 3a 10a 16
MTB
GN 6 GN14
16 16 14
16
RB
E6 20 E5
W/BL
20
BK
20
W
F2 F1
BR
20
BR
16
W/Y
R
20
CV L1 16
BL
BR
3 10
E4 E5 E3
W/R
W/BK
4 16
W/R
5 N 4 L2 3 L1 2 1 3 2 1
STB
20
BL
20
16
20
GN 14
N L 20
TSW
L
20
PR
16
DWM
20 20
20
BL ST1 ( 572 )
21 24 20 15
15a
SW2
LOWER OVEN
7 2a
CFT BR (140 f)
20 78 1
20
ONL
3 20
18 18 20
TSW BL
TP1
TP2 TP3
TP4 TP5
20
TP6
20
20
W/R
20
7a 20
W W/R
W LM
UM
GY 20
1a 2
20
20
W/R
12
BL
W/Y
20
W/BL
W/R 202a
3a 4a 16 BK 5a 6a 20
SW2
1 2 3 4 5
14
20
W/BL W
20 16
LDT (518 f) GY BL
11
20
TSW
1a 1
CSW
2 20 4a
20
OL BR 20 OL
20
6 7 8 9 10 11 12 13 14 15 16 17 18 19
W
16
2a
BR
7a 8a 9a
BL
16 20
RE 16 BE 18 16
BR
16
10a
W/BK
GY
20
11a 12a
WTH
UEI
16
16
ST2 (311 f)
20
W/R
C
18 UEO LEI 18 LEO 18
BR
20 34
W/BK
W/R
BL
W/BL
16
W/Y
W/R
20
DRM
31 16
SW2
20
20 20
GY CSW
SYMBOL KEY BE : BROIL ELEMENT 2000 W C : CATALYST CFT : COOLING FAN THERMOSTAT CSW : CLEAN SWITCH DRM : DOOR MICROSWITCH DWM : DOWN MICROSWITCH LDL : DOOR LOCKED INDICATOR LDT : LOCKING DOOR THERMOSTAT LEI : LOWER ELEMENT, INNER RING 1400 W LEO : LOWER ELEMENT, OUTER RING 600 W LM : DOOR LOCKING MOTOR MTB : MAIN TERMINAL BLOCK OL : OVEN LAMP ONL : ON INDICATOR PR : TIMER PTH : SELF CLEAN THERMOSTAT RB : RELAY BOARD RE : RING ELEMENT 2500 W ST : HIGH LIMIT STB : SECONDARY TERMINAL BLOCK SW : PROGRAM SELECTOR TP : TEST POINT TSW : TIMER SELECTOR UEI : UPPER ELEMENT, INNER RING 500 W UEO : UPPER ELEMENT, OUTER RING 500 W UM : UP MICROSWITCH WM : CONV. FAN MOTOR WTH : VARIABLE THERMOSTAT
SW1 - SW2
POS.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
W/R
TSW
POS.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1a 2a 3a 4a 5a 6a 7a 8a 9a 10a 11a 12a 13a 14a 15a 16a
WIRE COLOR CODE R W BK BL BR GY GN RED WHITE BLACK BLUE BROWN GRAY GREEN
1a 2a 3a
5a 6a 7a 8a 9a 10a 11a 13a 14a 15a 16a 17a 18a 19a 20a DOWN OVEN
OFF CONV BAKE CONV ROAST CONV BROIL THAW BAKE BROIL SELF CLEAN
MANUAL UP OVEN
L O R
XXX XX XXXXX
CSW
1 2 4 4a
XXX XX X
X X
POS.
>500 F SELF CLEAN
1a 2a
X XX
HBL 56
DIAGRAM #31A
C4
A B
W/BK W/BL W/BL W/R W/R WH BL
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 SW2 11a 13a1 4a 15a 16a 17a 18a 19a 20a W/BK ST2" CF" TP3"
SW2 1a 2a 3a 4a 5a 6a 7a 8a 9a 10a
W/R
W/Y
BR
BR
BR
GY
GY
BL
W/R
W/BL
HBL 56
MTB4 PTH34" ST2" LM" TP6"
BK
BR
GY
W/R
BR
TSW4a
ST3"
TP2" UM"2
LDT"11 ST1"24
1a 2a
WH
GY
W/BL
BL
C2
GN
PR E3 E6 E4 R GY
RB F1 F2 L1 CV
LDL" GY
C3
W/R
GY
N E5 L
W R
C1
BL
W/BK
W/Y
W/BL
BL
5 TSW
10 11 12 13 14 15 16 TSW
1a 2a 3a 4a 5a 6a 7a 8a WH
W/Y
WH
BL
WH
BK
CSW'2a
W/BL
WH
WH BL
BL BL
BK
SW2-18a
W/R
BR
W/R
SYMBOL KEY BE : BROIL ELEMENT 2000 W C : CATALYST CFT : COOLING FAN THERMOSTAT CSW : CLEAN SWITCH DRM : DOOR MICROSWITCH DWM : DOWN MICROSWITCH LDL : DOOR LOCKED INDICATOR LDT : LOCKING DOOR THERMOSTAT LEI : LOWER ELEMENT, INNER RING 1400 W LEO : LOWER ELEMENT, OUTER RING 600 W LM : DOOR LOCKING MOTOR MTB : MAIN TERMINAL BLOCK OL : OVEN LAMP ONL : ON INDICATOR PR : TIMER PTH : SELF CLEAN THERMOSTAT RB : RELAY BOARD RE : RING ELEMENT 2500 W ST : HIGH LIMIT STB : SECONDARY TERMINAL BLOCK SW : PROGRAM SELECTOR TP : TEST POINT TSW : TIMER SELECTOR UEI : UPPER ELEMENT, INNER RING 500 W UEO : UPPER ELEMENT, OUTER RING 500 W UM : UP MICROSWITCH WM : CONV. FAN MOTOR WTH : VARIABLE THERMOSTAT ' : UPPER CAVITY COMPONENT " : LOWER CAVITY COMPONENT
ST2'
1a 2a
W/R
W/R
W/BL
WH
GY
C1
BL
C3
DRM'2
W/BK
W/BL
W/R
W/R
W/Y
WH
BR
GY
BR
GY
BL
BL
TSW13
PR:L
TSW-7
WIRE COLOR CODE R W BK BL BR GY GN RED WHITE BLACK BLUE BROWN GRAY GREEN
5 SW1
9 10
11 12 13 14 15 16 17 18 19 20 SW1 11a 13a 14a 15a 16a 17a 18a 19a 20a W/BK R
C3
W/BL WHITE/BLUE W/BK WHITE/BLACK W/R W/Y ST2' CF' MTB4 CFT'2 WHITE/RED WHITE/YELLOW
1a 1a
3a
5a 6a 7a 8a 9a 10a
R BL
BK
BR DRM'1
GY
CONTROL PANEL
A B
BL
DRM' DWM" DWM' DRM" UM' UM"
DIAGRAM #31B
BL LM'
WH
1 32
LM"
WH
C6/4
R GY BL
BL
1 32
1 32
W/R GY
W/R
W/ R W/Y
C2
CF' TSW15
-16
C3
C6
C5
W/Y
BL
GY
OL2'
BL
GN
1 32
1 3 2
1 3 2
PR-N
GY
GY
TS W
C2
LDL' SW1-8
SW1-18a
-E
GY
W/Y
SW1-9 LDL'
W/Y W/R WH
TP" 1 2 3 4 5 6 TP' 1 2 3 4 5 6
H W
LDL'
W/Y W/R WH
C2
GY
MTB5 CSW'1
C2
MTB3 SW2-14 SW2-9 LDL" TP"5 TP"4 CSW2" SW2-14a TSW-4 PR-N WHT" SW2-6 SW2-7 SW2-7a SW2-15 PTH' LDT' SW2-13 11 21 31 SW2-12 SW2-17 SW2-16 14 24 34 SW2-11 BR SW2-10 12 BL ST1'
C '2 SW
SW2-8
LDL"
BL
PR
C2
LDT"14 LDT"12 PTH34" LM" CFT"3 78 CF" UEO" UEI" BE" LEO" LEI" RE" WM" GY 11 TP"5 TP"4
C6
21
31 BL BR
C"
GY W/Y W/R
14 12
24 34
CSW2"
C6/4
W/Y R
W/
L1
"
BL
BR WH OL2'
BR
GN
OL2"
BL
WH GN
GN
OL1'
0L'
' TH W B L
C1
0
W/BK
1" 0L
BL
WH
TSW13
C1
BK
ST2' ST3'
WH
CF'
RE'
CF"
SW1-14a
O H W C1 C1 BR ' NL
W/BK
C1
WM'
W/Y
ST2"
ST3"
C'
C" W/BK
WM" W/Y
C1
BL
SW1-11
C1
C1
WH
PTH"34
SW1-14
BR
W/BK BL
GN
78
BR
BR
SW1-7a
BR BR 78
BL
SW1-10
GN
SW2-15 SW2-13
W /R
W
BL
LEO' LEI'
R
LEO" LEI" BR
2 1
SW1:18a
TSW:13a
R R SW1-17 SW1-16
C1 C1
/R
GY BR BL
R
SW 1-
C6/4
GY
3
C6/4
WH
BR
6 GY
C1 3 2 1
WH OL1'
CFT"
GY BR BL
GN
1 SW
-7
WM'
C1
GN
GN
TSW5a PR-L
BK C1
C4
SW1-5a SW2-5a
R SW1-15 SW1-13
C1
W/BL W/R
WH WH
TP'1 TP"1
WH
GN
BK
W/BL
W/R
MTB
STB
HBL 56
POWER SUPPLY
BK G W
DIAGRAM #32
GROUND 16
LINE 15
REIG 5 13
REI 5
REIG 4 12
(RR) REI 4
NEUTRAL 11
(RR)
SW4 SW3 SW2 SW1
NHT 71
(LR) REI 3
REIG 3 10
(LR) (RF)
REIG 2 9
(LF)
IGNITORS
POWER SUPPLY
BK G W
GROUND 16
LINE 15
REIG 5 13
(RR) REI 5
REIG 4 12
(RR) (CR)
NEUTRAL 11
SW5 SW4
NHT 91
(LR)
SW3
(LR)
(RF)
(RF)
REIG 2 9
SW2
(LF)
(LF)
REIG 1 8
SW1
A B
IGNITORS
SPARK MODULE
VALVE SWITCHES
L1 e6
2 b b a a 5 6 1 a a b b 4 1
a1
u6
u8
u2 u4
u5 u3
3 b b 4 a
A B
b2 b1 b3
f1
4
161F 140F f4 f3 e5
F 2 1 4
h1
A2
1M 1M 1M
PTC
r1
1M
s2 m1 m3 m2
185F f5
e0
N
6 7 8 9
1 10 11 12
1 2 current path
Symbol Key
Symbol Key
Selector Switch Contacts POWER SCRUB REGULAR RINSE & HOLD b1 & b3 b1 & b2 b3
a1 A2 e0 e5 e6 f1 f3 f4 HIGH LIMIT 185F ON/OFF LAMP TIMER MOTOR CIRCULATION MOTOR DRAIN MOTOR HEATING ELEMENT WATER SOLENOID TIMER CONTACTS
MAIN SWITCH 2 ACTUATOR (Dispenser) 7 DOOR SWITCH 3 FLOW SWITCH 11 FLOAT SWITCH 7 WATER LEVEL SWITCH 5 THERMOSTAT 140F 9 THERMOSTAT 161F 6 current path
f5 h1 m1 m2 m3 r1 s2 u
12 4 6 10 8 12 5 current path
DIAGRAM #33
SHU 30
Timer u
RD-A2 h1 e0 a1
1 2 3 4 5 6
YE-f4
5a 3a
DIAGRAM #34
BU-l6-4
5 6b 4b 2b 3
GY-l6-1
8b
6a
8a
4a
2a
1M
WHRD-A2 m1
Float Switch e6
RD-l6-5
161F 4
Thermostat f4
YE-u-5b
Actuator (Dispenser) A2
RD-u-3b A2
WHRD-e0-1 GYRD-u-6b
WH-u-8a WH-b-6
WHRD-m1 WHRD-e0-1
GY-u-3 BU-l6-4
9 8 7 6 5 4 3 2 1
GY-e6-2
Flow Switch e5
4
Ground PE
4 RD-r1
1 2
Water Solenoid s2
VT-f1-2
2 1 4
GNYE-r1
WH-f3 VT-s2
BURD-m3
Thermostats f3 & f5
f3 140F
Circulation Motor m2
WH-e5-2 WH-f1-4 1 GN-l6-6 2 3 BK-u-2b BURD-m3 BURD-l6-9
Electrical Supply l1
Heating Element r1
L1
BK-a1-4
WH-e0-2
f5 185F
WHRD-l6-9 RD-r1
1M
GNYE-r1
K1 GNYE-PE-1 GNYE-r1
PE-3
BK BN RD YE GN BU VT GY WH PK
= = = = = = = = = =
black brown red yellow green blue violet gray white pink
A B
High Limit
PRE-WASH
Timer Stop Circulation Motor
WASH W/ HEAT
PRE-RINSE
RINSE W/ HEAT
DRYING
A B
T I 2 M 3 E 4 R 5
Actuator Heating Element Drain Motor Water Solenoid Thermostat 161F Thermostat 140F Drain Motor
C O N T A C T S
a b a b a b a b a b a b a b a b
11 12 13 14 15 16 17 18 19
TIMER POSITION
P P F F+U U U P+U P Stop F F+U U U U P+U P F F+U H+U+R H+U+R H+U H+U H+U U P+U P F P F F+U U P+U P F F+U H+U H+U H+U H+U+K H+U+K H+U U U U P T T T T T T P off off
OPERATION
30 30 f1+5 f1+55 60 60 30 30 (5) f1+5 f1+50 60 60 60 30 30 f1+5 f1+55 60 60 180 f3/f4+5 f3+5 230 30 30 60 60 f1+5 f1+55 240 30 30 f1+5 f1+55 60 60 f3+5 55 60 f4+5 45 5 5 60 240 240 240 60 60 60 60
TIME IN SECONDS
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
P 161F/161F R O 140F/161F G R A M
WASH STALL
RINSE STALL
DIAGRAM #35
P F U H
SHU 30
f2-f4
e3
l4
1
NTC X2 e0 a1
I2.8 I2.1-1 I2.1-2
3 5 6 4 1 2
DIAGRAM #36
1 3 2 1
X1
I2.9
I2.6-
I2.5-
Control Module I2
I2.1-3
2
L1
I2.7-1
I2.23 4
I2.4-
I2.4-1
I2.7-2
I2.4-2
185F s2 f5
1 4
A2 f1
1 1 2 4
A1 o2 r1 e6 m3 e5
F
m2
Symbol Key
Symbol Key
permanent split capacitor motor (m2) SHI 43/68 and SHU 43/53/68
L
a1 A1 A2 e0 e3 e5 e6 f1 f5 dependent on equipment
ON/OFF SWITCH ACTUATOR (Upper Basket) ACTUATOR (Dispenser) DOOR SWITCH REED SWITCH FLOW SWITCH FLOAT SWITCH WATER LEVEL SWITCH HIGH LIMIT 185F
l4 m2 m3 NTC r1 s2 X1 X2
AQUA SENSOR CIRCULATION MOTOR DRAIN MOTOR TEMPERATURE SENSOR HEATING ELEMENT WATER SOLENOID JUMPER SERVICE CONNECTOR
1M N
A B
contacts 56 are momentary they reset the control module & actuate the test program
SHI/SHU 43
.7
4 GNYE-PE-1
1 2
.1
2 1 8 7 6 5 4 3 2 1
.2 .5
2 GNYE-r1
x1
.4
2 1 7 6 5 4 3 2 1
.6 .9
1 GNYE-m2 GNYE-PE-4
.5
3 2 1
A B
BU-A2 BU-A2
BN-l5-1 BN-l5-2
1 1
e0
1 2 3 4 5 6
Actuator (Dispenser) A2
BU-l2.2-1 A2 BU-l2.2-2 RD-f5 WH-e6-1
1 f5
P
RD-l6-1 RD-r1
185F
l5 1 2 3 4 5 6 7 8 9
Circulation Motor m2
BK-l6-8 WHVT-m3 2 3 WHVT-e5 VT-s2 BU-f1-4 BK-m2-1 GYRD-m3-L1 K4 GNYE-PE-1 GNYE-r1
Float switch e6
RD-f1-1 WH-l6-2
l6 1 2 3 4 5 6 7 8 9
GYRD-m3-L1
WH-s2
Electrical Supply l1
Heating Element r1
Flow Switch e5
2 1 4
Drain Motor m3
L1
BK-a1-4
WH-e0-2
L1
= = = = = = = = = =
black brown red yellow green blue violet gray white pink
GNYE-r1
DIAGRAM #37
PE-3
Reed Switch e3
N
SHU 53
.7 .2
2 1 8 7 6 5 4 3 2 1
.1 .5
S 1
BU-A2 BU-A2 BU-l6-6 BU-l6-7 BU-l6-8 BU-l6-9 YE-e3 YE-e3 BN-l5-1 BN-l5-2 BN-l5-5 BN-l5-6 BN-l5-7
x1
.4
2 1 7 6 5 4 3 2 1
1 2
.6 .9
.5
DIAGRAM #38
3 2 1
GNYE-m2 GNYE-PE-4
WH a1-6 WH l6-3
e0
1 2 3 4 5 6
1 2
BU-l6-7 GN-l5-2
f5
f2-f4
l5 1 2 3 4 5 6 7 8 9
P
RD-l6-1 RD-r1
Water Solenoid s2
VT-l6-6
High Limit
185F
RD-f5 WH-e6-1
GNYE-r1
Circulation Motor m2
BK-l6-8 WHVT-m3 1 WHVT-e5 2 3
WH-e6-2
Float Switch e6
l6 1 2 3 4 5 6 7 8 9
RD-f1-1 WH-l6-2
1M
Actuator (Dispenser) A2
K4 A2 GNYE-PE-1 GNYE-r1 BU-l2.2-2 BU-l2.2-1
GYRD-m3-L1
WH-s2
Heating Element r1
Electrical Supply l1
Flow Switch e5
2 1 4
Drain Motor m3
BK BN RD YE GN BU VT GY WH PK RD-r1 WHRD-e0-1 WHVT-m2-3 L1 GYRD-e6-4 GYRD-l6-9 WHVT-m2-2 RD-e5-4 GNYE-l1-PE-3 GNYE-PE-2 GNYE-s2 GNYE-m2 RD-f5
= = = = = = = = = =
black brown red yellow green blue violet gray white pink
L1
BK-a1-4
WH-e0-2
GNYE-r1
A B
1 may exist without function
PE-3
SHI/SHU 68
.7
N YE-l2.6-2 4 YE-l2.6-1 2 GNYE-r1
1 2
Ground PE
.1
8 7 6 5 4 3 2 1
.2 .5
S
2 1 7 6 5 4 3 2 1
.4 .9
.6
.5
3 2 1
2 1
A B
BU-A2 BU-A2
YE-e3 YE-e3
GNYE-m2 GNYE-PE-4
1 2 3 4 56
e0
RD-e6-1
NTC
GN-l5-1 GN-l5-2
f2-f4
1 f5
Actuators A1 & A2
upper basket wash WH-l6-2 RD-e6-1 GY-l6-3 RD-f5 WH-A1 GY-A1
l5 1 2 3 4 5 6 7 8 9
High Limit
185F
GNYE-r1
Float Switch e6
A2
BU-l2.2-2
l6 1 2 3 4 5 6 7 8 9
RD-f1-1 RD-A1
1M
GYRD-m3-L1 K4
WH-s2
GNYE-PE-1 GNYE-r1
Heating Element r1
Flow Switch e5
Electrical Supply l1
1 4 2
Drain Motor m3
L1
BK-a1-4
L1
WH-e0-2
GNYE-r1
BK BN RD YE GN BU VT GY WH PK
= = = = = = = = = =
black brown red yellow green blue violet gray white pink
DIAGRAM #39
PE-3
DIAGRAM #40
1 739 911 152
A B
DURATION COMMENTS
Draining
Aqua Sensor 65 seconds (Sensotronic) Calibration Filling Heating & Circulating Draining
To bypass a function:
Press the SCRUB WASH button Press the REGULAR WASH button.
L1 e6
2 b b a a 5 6 1 a a b b 4 1
a1
u6
u8
u2 u4
u5 u3
3 b b 4 a
A B
b2 b1 b3
f1
4
161F 140F f4 f3 e5
F 2 1 4
h1
A2
1M 1M 1M
PTC
r1
1M
s2 m1 m3 m2
185F f5
e0
N
6 7 8 9
1 10 11 12
1 2 current path
Symbol Key
Symbol Key
Selector Switch Contacts POWER SCRUB REGULAR ECONOMY RINSE & HOLD b1 & b3 b1 & b2 & b3 b1 & b2 b3
a1 A2 e0 e5 e6 f1 f3 f4 f5 h1 m1 m2 m3 r1 s2 u HIGH LIMIT 185F ON/OFF LAMP TIMER MOTOR CIRCULATION MOTOR DRAIN MOTOR HEATING ELEMENT WATER SOLENOID TIMER CONTACTS
MAIN SWITCH 2 ACTUATOR (Dispenser) 7 DOOR SWITCH 3 FLOW SWITCH 11 FLOAT SWITCH 7 WATER LEVEL SWITCH 5 THERMOSTAT 140F 9 THERMOSTAT 161F 6 current path
12 4 6 10 8 12 5 current path
DIAGRAM #41
SHU 40
SHU 40
5a 3a
BKBU-f4 1 2 3 4 5 6
DIAGRAM #42
BU-l6-4
5 6b 4b 2b 3
GY-l6-1
8b
8a
6a
4a
2a
1M
WHRD-A2 m1
Thermostat f4
BKBU-u-5b WH-u-8a WH-b-6
Wiring Connector l6
GYRD-m3-L1 GY-l6-1 RD-u-3b WHRD-m1 WHRD-e0-1 L1 BURD-m2-2 BURD-s2 GYRD-l6-8 GYRD-e6-4
1 2
WHRD-e0-1 GYRD-u-6b
GY-u-3 BU-l6-4
9 8 7 6 5 4 3 2 1
GY-e6-2
Flow Switch e5
GYBK-u-4a
4
Actuator A2
Ground PE
4 WHGN-r1
1 2
Water Solenoid s2
VT-f1-2
2 1 4
GNYE-r1
WH-f3 VT-s2
BURD-m3
GNYE-m2 GNYE-PE-4
Thermostats f3 & f5
f3 140F
Circulation Motor m2
WH-e5-2 WH-f1-4 GN-l6-6 1 2 3 BK-u-2b BURD-m3 BURD-l6-9
Electrical Supply l1
Heating Element r1
L1
BK-a1-4
WH-e0-2
GNYE-r1
f5 185F
WHRD-l6-9 RD-r1
1M
K1 GNYE-PE-1 GNYE-r1
A B
PE-3
BK BN RD YE GN BU VT GY WH PK
= = = = = = = = = =
black brown red yellow green blue violet gray white pink
PRE-WASH
Timer Stop Circulation Motor
WASH W/ HEAT
PRE-RINSE
RINSE W/ HEAT
DRYING
A B
T I 2 M 3 E 4 R 5
Actuator Heating Element Drain Motor Water Solenoid Thermostat 161F Thermostat 140F Drain Motor
C O N T A C T S
a b a b a b a b a b a b a b a b
11 12 13 14 15 16 17 18 19
TIMER POSITION
P P F F+U U U P+U P Stop F F+U U U U P+U P F F+U H+U+R H+U+R H+U H+U H+U U P+U P F P F F+U U P+U P F F+U H+U H+U H+U H+U+K H+U+K H+U U U U P T T T T T T P off off
OPERATION
30 30 f1+5 f1+55 60 60 30 30 (5) f1+5 f1+50 60 60 60 30 30 f1+5 f1+55 60 60 180 f3/f4+5 f3+5 230 30 30 60 60 f1+5 f1+55 240 30 30 f1+5 f1+55 60 60 f3+5 55 60 f4+5 45 5 5 60 240 240 240 60 60 60 60
TIME IN SECONDS
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
WASH STALL
RINSE STALL
DIAGRAM #43
P F U H
SHU 40
X1-L2
4 X11-4.8 X11-3.3 X2.4 X2.7 X11-3.8 X11-3.5
X11-1.4
X11-1.3
Q4 K3
31 36
X11-1.2
K8 P B3
32 X11-4.8 X11-3.4 X11-3.7 X11-3.6 X2.5 X2.8 X11-4.5 34 X11-4.7
List of Components
G
Current Path
DIAGRAM #44
F3
X11-5.2 X11-4.9
M2 M
2 23
K2 K2
24 X11-5.1 X11-4.10
M M3 1 K5 J1
X11-3.9 X2.3 X11-4.2 X11-4.4 X11-3.2
Z1 E1
14 X11-5.3 X11-5.4
H1 S F7 Y3 M2
X2.2 X11-3.10 X11-4.1 X11-4.3 X11-3.1 (X11-3.11) (X2.1)
X11-1.5
Y2
YR
14.2
12
B2
11
K7
K13
K10
K9
K11
K6
Q4
X11-5.5
X11-1.1
X1-L1 V5 R1
X11-2.1 X11-2.3
X11-6.1 X11-6.5
X11-8.1 L2* L2
N1 Control Board
19 pol.
Pressure Switch Level 1 11 Pressure Switch Level 1 16 Heater 9 Door with Lock 8 Motor Overload 21 On/Off Lamp (Indicator Light) 4 Heater Relay 9,11 Heater Relay 11 Reversing Relay 23 Reversing Relay 22 Field Tap Relay 22 Relay Pump 13 Relay Main Wash 16 Relay Prewash 15 Relay Hot Water 18 Relay - Locking 8 Wash/Spin Motor 21 Pump Motor 13 Operating Module 2 Control Module On/Off Switch 4 NTC Temperature Sensor 11 Triac Motor Control 21 Power Terminal Block 1 Motor Connector Plug 20-23 Plug in Connection Control Module 5-23 Diagnostic Plug 9 Inlet Valve Main Wash 16 Inlet Valve Prewash 15 Inlet Valve Hot Water 18 Surge Suppressor 3
X11-8.19
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
K5 off on
K6 on off
WARNING ! Always disconnect electrical power to the washer before beginning any service repair procedures.
A B
WFK 2401
On/Off Switch Q4
6 5 4 3 2 1 1 2 1 2 N L1 L2 L3 A N L1 L2 L3 1 2 1 2 1 1 2
N1 = 25 32mm N2 = 38 39cm Safety level = 48 49cm Safety level N2 N1 Pressure Switch PE N1 14.2 B2 P
P
Z1 Surge Suppressor
N2 B3
A B
Heater Relay 5k 7k
12 14 11 3 2 1 4 3 2 1 36 31 34 32
Wash/Spin Motor X2.1 3 0.7 1.2 X2.2 3 0.7 2 X2.4 5 1.5 10 X2.6 7 14 20 K2 Heater 15 34 E1
14 24 23 13 b a 3 2 1 2 1
WFK 2401
F3 Door with Lock 300 1500 not actuated at room temperature
4 3 2 1 3 2 1
X11-4.54.8
F7 PE
M2
PE
8 7 6 5 4 3 2 1
7 6 5 4 3 2 1 1 2 1 2 3 1 2 3 4 5 1 2 1 2 3
X11-3
L1 L1
K7 V5
< N1
K6 K3
L2*
X11-5
1 2 3 4 5
X11-1
L2*
10.6k 6.5k 4.3k 2.9k 1.9k 1.3k 1.1k 0.55k NTC Temperature Sensor K13
1 2 3 1 2 3 3 2 1 3 2 1
R1
L1
7 6 5 4 3 2 1
K5
X11-2
L2* L1
1 2
1 2
2 1
11 10 9 8 7 6 5 4 3 2 1
X11-4
L2*
70 100 Pump M3 K8
M 1
1 2
1 2
2 1
10 9
L1
B3-3136
4 3 2 1
8 7 6 5
N2 L2*
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
1 2
1 2
1 2
1 2
4 3 2 1
4 3 2 1
N1 Operating Manual
1 2 3 4 5
DIAGRAM #45
Drum rotation right Drum rotation left PE : Side Wall Heater Motor Main Ground
K5 off on
K6 on off
R3 F1
3
B10
P 2
DIAGRAM #46
7 6 5
X11-1 X11-12
2 3 5
X11-2 X11-14
10 pol.
X11-5
L1
Q4 H8 N3 N1 / S2
5 4 6 4 1
X22 S9
Q4 X11-12
L2
PE
C1 X68 7 2 6 5 1
3 5
6 4 M 1
M4 M8
For WTL 5400 condensation dryers not on models without drum illumination
B9 E3 E2 R2
1
F7
M 1
10
11
12
13
14
15
16
17
18
19
20
21
22
List of Components
7 10 15 10 8 8 14 6 8 M8 N1 N3 Q4 R2 R3 S2 S8 S9
Current Path
List of Components
Current Path
Drum Motor 15 Operating Module 21 Power Switch 6-19 On/Off Switch 4 NTC Temperature Sensor 11 NTC Temperature Sensor 13 Selector Switch 21 Sliding Contact Moisture Sensor 19 Door Switch 6
List of Components
S10 V2 X2 X6 X11 X18 X20 X22
Current Path
Sliding Ground Contact Electrode Moisture (In Drum) Motor Connector Plug Connection Strip Heater Plug in Connection Module Connector Connector Power Connection Box 17 18 13-16 7-11 6-22 16 20 2
A B
B9 B10 C1 E2 E3 F1 F7 H8 M4
Overheat Thermostat Level Switch Condensated Water Capacitor Heater Heater Door Switch Motor Overload Illumination Pump Motor Condensate Water
Illumination H8
1 2 2 1 2 3 4
Q4 S9
6 1
**
A B
1 1 2 1 2 1 2
15A
2 1 2 3
15A
PE S10 V2
X18
X20
X11-12
7 2 6 1 5 4 3 2 1 L2* L1 2 1 2 1 7 6 5 4 3 2 1
X11-1
X11-14
3 5 4 3 2 1 2 1 2 1 1 1 2 2
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
10 9 8 7 6 5 4 3 2 1
10 9 8 7 6 5 4 3 2 1
X11-10
X6 M M4 110 136 1
** 22k 18k
Pump Motor Condensate Water C1 Capacitor
2 1 2 4 5 3 6 1 2 1 2
R2 NTC
Overheat Thermostat B9
E3
E2
Heater
**
not on models without drum illumination not on models without drum illumination
76 42 31
Motor Overload
M
F7
DIAGRAM #47
Drum Motor M8
e3 NTC
2 4 1 1
DIAGRAM #48
5600011178
X2 m2
1 2 1 2
f2-f4
e0
a1
I2.4-2
1 2 4 6 3
I2.6
I2.7-
I2.8-
L1
Control Module I2
I2.3-
I2.4-1
I2.4-3
I2.5-1
s2
1
185F f5
1M N
A2 A1
2 4 1 1 2 4
r1 e6 m3
F
f1
e5
Symbol Key
Symbol Key
a1 A1 A2 e0 e3 e5 e6 f1 f5
ON/OFF SWITCH ACTUATOR (Upper Basket) ACTUATOR (Dispenser) DOOR SWITCH REED SWITCH FLOW SWITCH FLOAT SWITCH WATER LEVEL SWITCH HIGH LIMIT 185F
m2 m3 NTC r1 s2 X2
CIRCULATION MOTOR DRAIN MOTOR TEMPERATURE SENSOR HEATING ELEMENT WATER SOLENOID SERVICE CONNECTOR
A B
On/Off Switch a1
.5 .2
1 2 3 1 2 1 2 3
I2. .1 .3 .6
1 2 4 1 2 1 2 3 4
.4
GY-l2.2-3 VT-m2-3 S
2 1
.7
.8
WHRD-a1-1 WHRD-l2.2-2
1 2 3
1 2 3 4 5 6
A B
Ground PE
BU-A2 BU-A2
WHRD-e0-1 GY-e0-4
GYBK-a1-3 RD-l6-1
1 4
GNYE-PE-1
GNYE-r1
Actuators A1 & A2
1 WH-l6-9 RD-e6-1 GNYE-m2 GNYE-PE-4
RD-e6-1
f2-f4
BU-l6-4
A1
detergent dispenser
GY-l6-6 BU-l2.3-1
Wiring Connector I6
P
RD-l6-1
High Limit
185F
A2
BU-l2.3-2
Float Switch e6
BK-l6-8 2 3 VT-e0-2
l6 1 2 3 4 5 6 7 8 9
RD-f1-1 RD-A1
GYRD-m3-l1
WH-s2
K4 GNYE-PE-1 GNYE-r1
Heating Element r1
Electrical Supply l1
Flow Switch e5
2 1 4
Drain Motor m3
BK BN RD YE GN BU VT GY WH PK
= = = = = = = = = =
black brown red yellow green blue violet gray white pink
L1
BK-a1-4
L1
WH-a1-2
DIAGRAM #49
GNYE-r1
5600011181
PE-3
DIAGRAM #50
A B
HBL 63
PR12-PRP
PR11-PRF
PR23-VRF
PR3-RGB
PR3-RGA
PR3-RSE
16CH/127
PR24-VR
CR-RGC
CR-RGD
BPI-BPU
PR3-RSI
PR21-L
PR3-C
F1-FP
FI-FF
1 1a
2 2a
3 3a
4 4a
5 5a
6 6a
7 7a
8 8a
10
11 12
13 14
15 16 16a
SW1
OFF BAKE BROIL SELF CLEAN
SW2
WIRE COLOR CODE R W BK BL BR GY Red White Black Blue Brown Gray 22 99 00 66 11 90 GN Green 55 69 09 29 49 W/BL White/Blue W/BK White/Black W/R White/Red W/Y White/Yellow
0 1 2 3
X X X X X X X X X X X X X X X X X X X X
X X
X X X
4CH/259 CSW
POS.
1 1a
2 2a
4 4a
BE : Broil element, 1750W, 1750W C : Catalyst CF : Cooling fan CFT : Cooling fan thermostat CSW : Clean switch DRM : Door microswitch DWM : Down microswitch EDE : External down element, 400W, 600W EUE : External up element, 1400W, 1400W IDE : Internal down element, 1200W, 1400W IUE : Internal up element, 348W(111V), 348W(111V) LDL : Locking door warning light LDT : Locking door thermostat LM : Locking motor MSW : Manual switch OL : Oven lamp, 12V-20W ONL : On/Off warning light PR : Programmer PTH : Pyrolytic thermostat RB : Relay board ST : Safety thermostat, 68000, 77000 SW : Switch-commutator TB : Terminal block THL : Thermostat warning light TP : Test point TR : Transformer, 120V-12V, 40W UM : Up microswitch WTH : Working thermostat
POS.
I-U
W
BK 20
20 SW1 PR23 I PR12 PR11 PR24 F1 BPI PR21 CR VRF U PRP PRF VR FF FP BPU L RGC RGD RGA RGB PR3 C RSI 1 2 3 4 5 6 16 7 8 9 10 11 12 13 14 15 16 BR GY 18 18 18 W/R W/BL R 20 BL 18 18 16 BR 20 W/BL 16 W/R ONL (White)
MSW 1 1a E6 W/Y 20 R L
BL PR E3 E4 N
R 20
20 1a 2a 3a
20 ST1 21 24
W/BL DWM
16
20 BR20 W/BK 20
4a 5a 6a 7a 20 GY 8a 9a
F1 L1
F2 CV
TB
1 18 2 18 Red Black 16 16 RB 16
BR
L1 L2 N
3 4
16
16 W/R
20
5 White 20 GN 14
20
1a W/R 1 CSW
W/BK
14a
20
SW1
5a BR
3 CFT 20
16a
RSE SW2
5 BR 20
20
BL
12V 120V
16 DRM
20
2a
CSW C OL OL
TR 20 BL 16 34
GY
2 16
11 12
BR PTH 31
16 16
LDL (white)
20
4a 16 W/BK CSW
4 W/BL
16 WTH 16 BL ST3
20
20
20 W/R
20 20
LM 20
UM
W/Y
16
ST2
TP1
TP2
TP3
TP4
TP5
TP6
THL (red)
W/BL
16
20
16
BL
16
A B
HBL/HBN 64
PR12-PRP PR11-PRF PR23-VRF PR3-RGD PR3-RGB PR3-RSE PR22-MV PR24-VR CR-RGC CR-RGD BPI-BPU
DIAGRAM #51
20CH/17MZ
PR3-RSI
PR3-RV
PR21-L
PR3-C
1 1a
2 2a
3 3a
5 5a
6 6a
7 7a
8 8a
10
11 12
13
14 15
16
17 18
19 20
SW1
OFF CONV. ROAST CONV. BAKE CONV. BROIL THAW BAKE BROIL SELF CLEAN
15a 16a
SW2
0 1 2 3 4 5 6 7
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
WIRE COLOR CODE. 22 GN Green 99 00 66 11 90 W/BL White/Blue W/BK White/Black W/R White/Red W/Y White/Yellow
R W BK BL BR GY
55 69 09 29 49
2CH/426 MSW
4CH/259
POS.
1 1a
2 2a
4 4a
BE : Broil element, 1750W, 1750W C : Catalyst CF : Cooling fan CFT : Cooling fan thermostat CSW : Clean switch DRM : Door microswitch DWM : Down microswitch EDE : External down element, 400W, 600W ER : Energy regulator EUE : External up element, 1400W, 1400W IDE : Internal down element, 1200W, 1400W IUE : Internal up element, 348W(111V), 348W(111V) LDL : Locking door warning light LDT : Locking door thermostat LM : Locking motor OL : Oven lamp 12V-20W ONL : On/Off warning light PR : Programmer PTH : Pyrolytic thermostat RB : Relay board RE : Ring element, 2500W, 2500W ST : Safety thermostat, 68000, 77000 SW : Switch-commutator TB : Terminal block THL : Thermostat warning light TP : Test point TR : Transformer 40W, 120V-12V UM : Up microswitch WM : Working motor WTH : Working thermostat
FI-FP
FI-FV
FI-FF
POS.
I-U
20
W MSW BL PR 1a E6 W/Y 20 R L E3 E4 N
R 20
20 SW1 W/R 1 2 3 4 5 6 8 9 10 11 12 RGD RGA RGB C PR3 RV RSI RSE I U 13 14 15 16 17 18 19 20 SW2 W/R C 39
120V 12V
20 16 W/BL 1a 2a 3a F1 5a
BK
ONL (White)
20 ST1 21 24
DWM
PR11 PR12
PRF PRP FP FV FF
16
W W/BL GY 20
16
2a CSW ER W/R 18 P1 P2 BL 20 2
F1
W/BL
16
F2 CV
W/BK 20
L1
6a 20 7a BR 8a
7 BR 20
TB
1 18 2 18 Red Black 16 16 RB 16
BR
20
20
GY
9a 10a
18 R W/BK
WTH2
22
L1 L2 N
3 4
20
20
5 White 20 GN 14
W/R
20
20 7a
3 CFT 20 BR 7 BR 20
20
2 1 78 GY W/R
W/BK BR GY
18 18 18
20
SW1
32 WTH3
CF
20
GY 11 12 W
20 20
20
DRM TR
20 31 BR OL OL 20
M
W/M BL 16
BR WTH1 16 W/BK 12 14
16 34
W/R
20 UM
20
20 20
W/Y TP6
11
16
16 BL
4 CSW
BL 4a
16 ST3 BL
PTH 31
18
ST2 16
TP1
TP2
TP3
TP4
TP5
THL (red)
DIAGRAM #52
A B
PR23-VRF PR3-RGB PR3-RGA PRE-RSE PR22-MV PR24-VR CR-RGC CR-RGD BPI-BPU PR3-RSI PR3-RV PR21-L PR3-C FI-FV FI-FF I-U
PR12-PRP
PR11-PRF
FI-FP
1 1a
2 2a
3 3a
5 5a
6 6a
7 7a
8 8a
10
11 12
13
14 15
16
17
18
19
20
15a 16a
POS.
SW1
OFF CONV. ROAST CONV. BAKE CONV. BROIL THAW BAKE BROIL SELF CLEAN
1 1a
2 2a
3 3a
4 4a
5 5a
6 6a
7 7a
8 8a
10
11 12
13
14 15
16
0 1 2 3 4 5 6 7
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
L O R
X X X X X X X X X X X
X X X X X X
X X
PR12-PRP
PR11-PRF
PR23-VRF
PR3-RGB
PR3-RGA
POS.
1 1a
2 2a
3 3a
4 4a
5 5a
6 6a
7 7a
8 8a
10
11 12
13
14 15
16 16a
SW2
R W BK BL BR GY Red White Black Blue Brown Gray WIRE COLOR CODE 22 GN Green 99 00 66 11 90 W/BL White/Blue W/BK White/Black W/R W/Y White/Red White/Yellow 55 69 09 29 49
POS. CSW
1 1a
2 2a
4 4a
OFF BAKE
0 1 2 3
X X X X X X X X X X X X X X X X X X X
18 WTH 2 21 W/R
X X
X X X
14 WTH1 11 12
UPPER OVEN
R 20 R 20 BL 20 SW1 PR11 PR12 PRF PRP FP F1 16 BK 20 BL 20 BR 5a 6a 7a 8a 9a 10a
20 R 20 GY 20 20 20 TR
R 20
2a 3a
TSW 7a W 16 7 16 W 2a
CSW 2 BR
R
2 3 4
DRM GY
20
FV FF
20
20
5 6
W/BL GY
16 OL OL
20
RE
16
LDT 14
CSW
BE EUE
LDL (White) 20 UM BL
20
M
1a
120V 12V
BL
PR3-RSE
BL
16CH/127
BE : Broil element, 1750W, 1750W C : Catalyst CF : Cooling fan CFT : Cooling fan thermostat CSW : Clean switch DRM : Door microswitch DWM : Down microswitch EDE : External down element, 400W, 600W ER : Energy regulator EUE : External up element, 1400W, 1400W IDE : Internal down element, 1200W, 1400W IUE : Internal up element, 348W(111V), 348W(111V) LDL : Locking door warning light LDT : Locking door thermostat LM : Locking motor MTB : Main terminal block ONL : On/Off warning light OL : Oven lamp, 12V20W PTH : Pyrolytic thermostat PR : Programmer RB : Relay board RE : Ring element, 2500W, 2500W ST : Safety thermostat, 68000, 77000 STB : Service terminal block SW : Switch-commutator TP : Test point THL : Thermostat warning light TSW : Timer switch commutator TR : Transformer, 120V12V, 40W UM : Up microswitch WM : Working motor WTH : Working thermostat
POS.
PR24-VR
CR-RGC
CR-RGD
BPI-BPU
PR3-RSI
PR21-L
PR3-C
F1-FP
FI-FF
I-U
LM
20
BL
12a 13a
CR
12 13 14 15 16 17 18 19 20
20
W/R R
16
34
20 16 20 20
IDE
PTH 31
GY
C RV RSI
W/R
EDE
16 BL W/Y
16
18a
16
RSE I U
16
IUE
16
11a
11
W/BL
ST3
8 CFT 7
SW1
19a 20a
20 W/R W 1a GY 20 CSW W/BL W/R 18 18 1 20 TP1 TP2 TP3 TP4 TP5 TP6 20 20 W/R W/Y 20 W
TSW
W/BK
8a 20 BR 78 20
M
SW1 ST2
BK W/R
R 20 W CF
16
ONL (White)
16
7a
BR
14 AWG
16 BK TSW 20 6 12 W/BL
20
16 6a 12a 5a
20 R
MTB
20
GN 14 GN 14 6 5 16 4 L2 L1
CONNECTED FOR 208V
16 RB BK
R 16 BK W
5 11 14 13
20 W
N
NOT CONNECTED FOR 240V
F1 L1
20 GY
F2 CV E4
BK BK
16 BK
20
16 W/BL
16 3 2
W/BK 16
20 BL
4 3 10
E3
20
BL 20
E5
1 N PR
16
DWM
20 W
20
15 TSW
16 W/R
BL 24 20 21 ST1
20
15a
GN 14
3 2 STB 1
16
20
16
7
SW2
BR 20 78
CFT
20
TP1
10 AWG
TP2
12 AWG 12 AWG
16
DWM BL 24 20 21 ST1
TSW 16 16a
20
BR
BR
BL
20
WM C
31
4a
TP3
TP4
TP5
TP6 20 UM LM BL
LOWER OVEN
2a TSW BL 2
W/R
7a 20 1a 2a 3a 4a BR 20
16
20
20
20
W
20
GY 20
BR
CF
W/R 12 LDT
W/Y
20
14 11
1 2 3 4 5 BR 20 6 7 8 OL W/R TSW 1 W 16 BE
BR 16 16 BL
20
CSW 2a 2
4a
CSW W/R 4 20
5a 6a 7a 8a
20
DRM
OL
W/BK
WTH
9a 10a 11a
GY
RGD RGA
IUE
BL ST3
12 13 14 15 16
34 PTH 31 16 BL
20
ST2 W/BK
RGB C RSI
16a
W/R
RSE SW2
W/R
20
W/R GY
20
W/R 20
11
16
16
L RGC
BR
10
4A
HBL/HBN 65
BL 20
A B
PR12-PRP PR11-PRF PR23-VRF PR3-RGB PR3-RGA PRE-RSE PR22-MV PR24-VR CR-RGC CR-RGD BPI-BPU PR3-RSI PR3-RV PR21-L PR3-C FI-FP FI-FV FI-FF
DIAGRAM #53
POS.
1 1a
2 2a
3 3a
5 5a
6 6a
7 7a
8 8a
10
11 12
13
14 15
16
17
18
19
I-U
HBL/HBN 66
20
POS.
SW1
OFF CONV. ROAST CONV. BAKE CONV. BROIL THAW BAKE BROIL SELF CLEAN
15a 16a
SW2
TSW 16CH/112
DOWN OVEN MANUAL UP OVEN
1 1a
2 2a
3 3a
4 4a
5 5a
6 6a
7 7a
8 8a
10
11 12
13
14 15
16
0 1 2 3 4 5 6 7
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
18 ER W/R 18 P1 2 P2 18 R 18 22 WTH2 21 W/BK
L O R
X X X X X X X X X X X
X X X X X X
X X
4CH/259
14 WTH1 11 12
POS.
1 1a
2 2a
4 4a
CSW
UPPER OVEN
R 20 R 20
BL BL SW1 20 PR11 PR12 PRF PRP FP F1 5a 6a 7a 8a 9a R 20 GY 10a 11a 12a 13a CR RGC RGD RGA RGB 15a 16a PR3 C RV RSI 18a 16 8 TSW R 19a 20a SW1 ST2 7 SW1 20 BR 16 BK R 16 78 20 7a BR
M
20 16 120V 12V TSW 7a W 18 7 16 W W/BL GY 20 BR 16 20 OL OL 20 W/R 20 W/Y 20 39 18 18 18 18 18 18 18 18 W/BK BR GY 20 W/R 20 W 1a GY 20 W/R ONL (White) CSW 20 W 1 20 W/R W/Y 20 W EDE 16 BL W/R W/Y 32 WTH3 31 20 BR W/BL W/R R IDE
M
TR
1a R16 2a 3a
1 2 3 4 5 6 7 8 9 10
2a
BL
BR
16 BK 20 BL 20 BR
20
FV FF
20
DRM
16
VRF VR L BPU MV
14
CSW
BE EUE
BR 16
GY 20
BL 20
20
16
IUE 16
12 13 14 15 16 17 18 19 20 20
34 PTH 31
11
BL
20
WM
4a
20
20
RSE I U R
20
20
RE
20 TP1 TP2 TP3 TP4 TP5 MTB GN 14 GN 14 6 5 N L2 L1 CONNECTED FOR 208V NOT CONNECTED FOR 240V 16 4 16 3 2 1 GN 14 3 2 STB 1
CSW
8a CFT
20 W CF
16
RB 20 BK 20 W R 20 20 F1 L1 20 GY F2 CV E4 BL 20 E5 E3 BK BK BR R 16
16 BK
16 W/BL
N PR 16
L 20 16 W/R 20 W
BE : Broil element, 1750W, 1750W C : Catalyst, 150W CF : Cooling fan CFT : Cooling fan thermostat CSW : Clean switch DRM : Door microswitch DWM : Down microswitch EDE : External down element, 400W, 600W ER : Energy regulator EUE : External up element, 1400W, 1400W IDE : Internal down element, 1200W, 1400W IUE : Internal up element, 348W(111V), 348W(111V) LDL : Locking door warning light LDT : Locking door thermostat LM : Locking motor MTB : Main terminal block OL : Oven lamp 12V-20W ONL : On/Off warning light PR : Programmer PTH : Pyrolytic thermostat RB : Relay board RE : Ring element, 2500W, 2500W ST : Safety thermostat, 68000, 77000 STB : Service terminal block SW : Switch-commutator THL : Thermostat warning light TP : Test point TSW : Timer switch commutator TR : Transformer 120V-12V, 40W UM : Up microswitch WM : Working motor WTH : Working thermostat
W/BK
10 AWG
14 AWG
20
LOWER OVEN
SW2 2a TSW BL 2 W/R 20 W/BL 20 1a 2a 3a PR11 PR12
BR CFT 10 78
M
TP1
TP2
TP6
20
M
W/R
7a 20 SW2 BR
20
CF W/R GY 20
18 W/R
LM
20 UM BL
PRF PRP FP
14 11
20
F1 16 BK 5a 6a 20 BR 7a 8a W/BL 16 9a 10a PR22 16 11a GY 12a 13a CR PR23 PR24 PR21 BPI
ER 2
11 12 13
W/BL W/R R
18 18 16
BR 16
20
IUE 34
16
IDE
31 16
EDE
BL
W/R 20
PTH
BL ST3
18
39 20 BR
EUE
22 99 00 66 11 90
GN
Green
55 69 09 29 49
W BK BL BR GY
W/R 20
20 20 GY
N31.H
SYMBOL KEY
H1
N4.P2
H4
2 3 4 N1.P2 N2.P2 N3.P2 N4.P2
L1 L2
DIAGRAM #54
17376866-011
H2
N33.H
H3 X7 GND H7
N1.P2 N4.S1 S1 S2 H7 N4.S2 N1.S2
N32.H
N31 N34
H4 S H P1 4A N1.4 E1.4 E10.4A S1 S2 N1.S2 N2.S2 4 4 N4.4 N31.4 2 2 N1.4
H10
N1
> >
E1 H10
4 4A
N1.4 N1.4A
S H1
E4
E10
N4
N34.4
P2 4 P1
Element 1000W Element 1300W Element 1500W Element 1500W Element 800W Element 17 00W Heat Indicator Lamp Heat Indicator Lamp Heat Indicator Lamp Heat Indicator Lamp On Lamp Dual Zone Indicator Lamp Dual Zone Indicator Lamp Regulator, Dual Zone Regulator Regulator, Dual Zone Regulator Thermostat Limit Assembly High Limit Heat Indicator Lamp N32 Thermostat Limit Assembly High Limit Heat Indicator Lamp N33 Thermostat Limit Assembly High Limit Heat Indicator Lamp N34 Thermostat Limit Assembly High Limit Heat Indicator Lamp X7
S1 S2 N4.S2 N3.S2
Terminal Block
N33
N34.S S N4.P1 H H3 N3.2 N3.4 P1 4A 4 2 H30 N3.4A
N4.S1 N3.S1
N2
X7.3 N32.2 X7.1 N32.4
P2 4 P1
N2.S1 N3.P1
S1 S2
N2.S2
N32 E30 E3
>
N3
2 X7.4 N33.2 X7.2 N3.S1 P2 4 P1 4A H30 E30 4 N3.4 N3.4 N33.4 E30.4A
N2.4
E2
>
P1
N2.2
N31.S
H2
A B
NKT 72
L1 1
X7
S1 P> P> 2 P> 2 P> 2 S1 S2 S2 S2 S1 S1 P1 P1 P1 P1
A B
N1 N2 N3 N4
S2
N1
N2
N3
N4
S P1 N31 4
2 2
N33 H N34
P1
P1
N34
P1
H1 E1
4 4A 4A
H2 E10 H10 E2 E3
H3
H4
H7
E30
4A 4A
H30
E4
N1
4
N32
4 4
N33
4 4
N3
N34
4
GND 3 L2 4
8 9 10 11 12 13 14 15 16 17
X7
N1
P2
N2
P2
N3
P2
N4
P2
18
19
20
21
22
23
24
25
26
27
28
29
30
31
SYMBOL KEY
CURRENT PATH
SYMBOL KEY
CURRENT PATH
SYMBOL KEY
N1 N2 N3 N4 X7
CURRENT PATH
Regulator, Dual Zone Regulator Regulator Regulator Terminal Block 9/15/17 10/21 11/23/25 12/29 1
SYMBOL KEY
CURRENT PATH
15 1 21 3 23 5 1 3 5 7 11 19 27
E1 E10 E2 E3 E30 E4 H1 H2 H3 H4 H7 H10 H30 Heat Indicator Lamp Heat Indicator Lamp Heat Indicator Lamp Heat Indicator Lamp On Lamp Dual Zone Indicator Lamp Dual Zone Indicator Lamp
15 17 21 23 25 29
DIAGRAM #55
17376866012
NKT 72
N31 Thermostat Limit Assembly High Limit Heat Indicator Lamp N32 Thermostat Limit Assembly High Limit Heat Indicator Lamp N33 Thermostat Limit Assembly High Limit Heat Indicator Lamp N34 Thermostat Limit Assembly High Limit Heat Indicator Lamp
29 7
N31.H
L2 X7 GND H7
N1.P2 N4.S1 S1 S2 H7 N4.S2 N1.S2
DIAGRAM #56
17376865011
H1
N4.P2
H4 H5 H3
N35.H N33.H
H2
N32.H
N31
2 N1.4 N1.4 E1.4 E10.4A S1 S2 N1.S2 N2.S2
H10
N1
> >
4A N4.4A H40 2 N33.S N4.2 H40 E40 N4.P1 H4 H S 4A 4 2 4 P1 N4.4 P2 4 P1
P1
E1
4 4A
N1.4 N1.4A
S H1
E4
4A
Element 1000W Element 1300W Element 1500W Element 1700W Element 1600W Element 800W Element 1000W Element 1000W Heat Indicator Lamp Heat Indicator Lamp Heat Indicator Lamp Heat Indicator Lamp Heat Indicator Lamp On Lamp Dual Zone Indicator Lamp Dual Zone Indicator Lamp Dual Zone Indicator Lamp Regulator, Dual Zone Regulator Regulator Regulator, Dual Zone Regulator, Dual Zone
E10
N4
E4
N31 Thermostat Limit Assembly High Limit Heat Indicator Lamp N32 Thermostat Limit Assembly High Limit Heat Indicator Lamp N33 Thermostat Limit Assembly High Limit Heat Indicator Lamp N34 Thermostat Limit Assembly High Limit Heat Indicator Lamp N35 Thermostat Limit Assembly High Limit Heat Indicator Lamp
N2
N32.4
N35
H50 4
P2 4 P1
X7
Terminal Block
N33
H3 S 2 4 N3.4 H P1 N35.S N34.S N3.2
N2.S1 N3.S1
S1 S2
N2.S2 N3.S2 2
N32
>
H S H5 4 4A N5.4 N5.4A P1 2
N2.4
N5
>
E5 E50
E3
P2 4 P1 4A 4
N5.4 N5.4
E2
>
P1
N2.2
N31.S
H50
N35.4 N5.S1 N3.S1 N2.P2 N33.2 N3.S1 N2.P1 S1 S2
H2
N3
2 P2 4 P1 N32.4
A B
NKT 92
L1 1
X7
S1 P1 P> P> 2 P> P> 2 P> 2 S1 S2 S2 S2 S2 S1 S1 S1 P1 P1 P1 P1
A B
N1 N2 N3 N4 N5 N4
S2
N1
N2
N3
N5
S 2
2 P1 N31 4
N33 H N34
N35 H
P1
N35
P1 4
H1 E1
4 4A
H2 E10
4A
H3 H10 E2 E3
H4
H5
H7
E4
E40
4A 4A
H40
E5 4 E50
4A
H50
4A
N1
4
N32
4 4
N33
4 4
N34
4 4
N4
4 4
N5
GND 3 L2 4
8 9 10 11 12 13 14 15 16 17 18
X7
N1
P2
N2
P2
N3
P2
N4
19 20 21 22 23 24
P2
N5
P2
25
26
27
28
29
30
31
SYMBOL KEY
CURRENT PATH
SYMBOL KEY
CURRENT PATH
SYMBOL KEY
N1 N2 N3 N4 N5 X7
CURRENT PATH
Regulator, Dual Zone Regulator Regulator Regulator, Dual Zone Regulator, Dual Zone Terminal Block 9/15/17 10/21 11/23 12/25/27 13/31/33 1
SYMBOL KEY
CURRENT PATH
15 1 21 3 23 5 29 7 1 3 5 7 9 11 19 29 35
E1 E10 E2 E3 E4 E40 E5 E50 H1 H2 H3 H4 H5 H7 H10 H40 H50 Heat Indicator Lamp Heat Indicator Lamp Heat Indicator Lamp Heat Indicator Lamp Heat Indicator Lamp On Lamp Dual Zone Indicator Lamp Dual Zone Indicator Lamp Dual Zone Indicator Lamp
15 17 21 23 25 27 31 33
DIAGRAM #57
17376865012
NKT 92
N31 Thermostat Limit Assembly High Limit Heat Indicator Lamp N32 Thermostat Limit Assembly High Limit Heat Indicator Lamp N33 Thermostat Limit Assembly High Limit Heat Indicator Lamp N34 Thermostat Limit Assembly High Limit Heat Indicator Lamp N35 Thermostat Limit Assembly High Limit Heat Indicator Lamp
31 9
DIAGRAM #58
DHD 865/965
WH BK Gear Motor
OR BK BK WH RD YE Blower Motor WH BU
GN
OR
Chassis Ground
A B
Switchboard (upper)
A B
GN WH
N Gear Motor
WH
BK OR BK
L BK
G Triac Snubber WH BU BU
RD YE
GN
OR
BK = black
RD = red
YE = yellow
GN = green
BU = blue
Chassis Ground
WH = white
OR = orange
DIAGRAM #59
Switchboard (upper)
DIAGRAM #60
5602032576
A2
X2 SHU 33
I2.8
I2.2-
Control Module I2
e0
a1
2
Symbol Key
L1
I2.4-
s2 f5
1M 1M
I2.4-
a1 A2 e0 e5 e6 f1 f5 m2 m3 NTC r1 s2 X2
ON/OFF SWITCH ACTUATOR (Dispenser) DOOR SWITCH FLOW SWITCH FLOAT SWITCH WATER LEVEL SWITCH HIGH LIMIT 185F CIRCULATION MOTOR DRAIN MOTOR TEMPERATURE SENSOR HEATING ELEMENT WATER SOLENOID SERVICE CONNECTOR
f1 m2 r1
F
f2-f4
185F
e6 m3 e5
1M N
A B
Control Module I2
.7 .6
2 1 2 1 2 1 7 6 5 4 3 2 1
SHU 33
.1 .5 .8
I2. .4 .2
1 2 8 7 6 5 4 3 2 1
A B
YE-A2 YE-A2
RD-l6-1 GYBK-a1-3
e0
WH-a1-5 WHRD-a1-1
BU-I6-4 BU-I6-5
Ground PE
GNYE-PE-1
GNYE-r1
1 2 3 4 5 6
BU-l6-7
f2-f4
GNYE-m2 GNYE-PE-4
RD-l6-1 RD-r1
Wiring Connector I6
RD-f5 WH-e6-1 RD-l2.7-1 WH-a1-6
Water Solenoid s2
VT-l6-5 WH-e6-2 1 2
High Limit
185F
GNYE-r1
Circulation Motor m2
3
BK-l6-8 WHVT-m3
RD-f1-1 WH-I6-2
l6 1 2 3 4 5 6 7 8 9
GYRD-m3-L1
WH-s2 YE-l2.2-2
A2
K4 GNYE-PE-1 GNYE-r1
Electrical Supply l1
Heating Element r1
Flow Switch e5
2 1 4
Drain Motor m3
GYRD-e6-4 GYRD-l6-9 RD-r1 WHRD-a1-1 WHVT-m2-3 L1 WHVT-m2-2
L1
BK-a1-4
WH-a1-2
BK BN RD YE GN BU VT GY WH PK
= = = = = = = = = =
black brown red yellow green blue violet gray white pink
GNYE-r1
DIAGRAM #61
5602032576
PE-3
L1 e6
2 4 b a b b a a
a1
5600 00 2809
1
DIAGRAM #62
u4
u6 u2
u5
b 2
135F f3 b1
1 a b L
f1
4
h1 f4 b3
5 4 3
149F
1M
s2 A2 m3
PTC
1M
r1 185F f5
1M
1M
m1
m2
e0
N
6 7 8 9
1 10 11
1 2 current path
12
13
Symbol Key
Symbol Key
Selector Switch Contacts POWER SCRUB REGULAR RINSE & HOLD b1 & b3 b1 & b2 b3
A B
SHU 3032/3036
a1 A2 e0 e5 e6 f1 f3 f4 HIGH LIMIT 185F ON/OFF LAMP TIMER MOTOR CIRCULATION MOTOR DRAIN MOTOR HEATING ELEMENT WATER SOLENOID TIMER CONTACTS
MAIN SWITCH 2 ACTUATOR (Dispenser) 9 DOOR SWITCH 3 FLOW SWITCH 11 FLOAT SWITCH 7 WATER LEVEL SWITCH 5 THERMOSTAT 135F 8 THERMOSTAT 149F 6 current path
f5 h1 m1 m2 m3 r1 s2 u
11 4 12 13 10 11 5 current path
Timer u
RD-A2 YE-b-1 e0 a1
1 2 3 4 5 6
BU-l6-4
5 3
5a
3a
GY-l6-1
6b 4b 2b
A B
6a
4a
WHVT-a1-3
WH-b-5 WH-I6-3
2a
1M
WHRD-A2 m1
Float Switch e6
RD-l6-5
161F 4
Thermostat f3
A2 BU-b-2 GN-u-5b GN-b-4
Actuator (Dispenser) A2
RD-u-3b WHRD-u-m1 WHRD-a1-1
WHRD-a1-1 GYRD-u-4b
Ground PE
6 GNYE-s2 5 4
4
GY-u-5 BU-l6-4
9 8 7 6 5 4 3 2 1
GY-e6-2
Flow Switch e5
RD-r1
1 2
Water Solenoid s2
VT-f1-2
2 1 4
WH-f4 VT-s2
Thermostats f4 & f5
f4 149F
Circulation Motor m2
WH-e5-2 WH-f1-4 1 GN-l6-6 2 3 BK-u-2b BURD-m3 BURD-l6-9
GNYE-m2 GNYE-PE-4
Electrical Supply l1
Heating Element r1
L1
BK-a1-4
WH-a1-2
f5 185F
WHRD-l6-9 RD-r1
1M
GNYE-r1
K1 GNYE-PE-1 GNYE-r1
PE-3
BK BN RD YE GN BU VT GY WH PK
= = = = = = = = = =
black brown red yellow green blue violet gray white pink
DIAGRAM #63
5600 00 2830
High Limit
PRE-WASH
Circulation Motor Thermostat 135F Actuator Heating Element Drain Motor Water Solenoid Thermostat 149F Timer Motor
PRE-WASH
WASH W/ HEAT
PRE-RINSE
T I 2 M 3 E 4 R 5
C O N T A C T S
a b a b a b a b a b a b a b a b
11 12 13 14 15 16 17 18 19
TIMING KEY (TIME FOR SENSOR TO BE SATISFIED) f3 = 135 THERMOSTAT f4 = 149 THERMOSTAT
TIMER POSITION
WASH/RINSE 149 135 149 149 Power Scrub (High Temp) Power Scrub (Reg Temp) Regular (High Temp) Regular (Reg Temp) Rinse & Hold
P F F+U P+U P F F+U U P+U P F F+U P+U P F F+U U U P+U P F+U P F F+U+R U+H U U U U U P+U P F+U P F F+U U P+U P F+U P F F+U F+U F+U U+H F+U+K U+H P T T T T P
OPERATION
30 f1+4 56 30 30 f1+30 150 180 30 30 f1+4 56 30 30 f1+30 150 180 60 30 30 30 30 f1+30 150 f3/f4+4 176 1260 180 180 60 30 30 30 30 f1+30 150 180 30 30 30 30 f1+30 30 60 60 f4+60 180 60 30 90 180 180 180 30
TIME IN SECONDS
WASH STALL
RINSE STALL
P F U H
SHU 303X
4 6# MAR GAID
BOSCH
Dishwasher Repair Manual
Effective: December 1, 1998 1st Edition/Rev. 0-A
SHU
3002 3012 4002 4016 4026 4302 4312 5302 5305 5312 5315 6802 6806 3006 3016 4006 4022 4036 4306 4316 5304 5306 5314 5316 6805
SHV
4303 4803
Introduction
This Repair Manual is designed to assist you in the evaluation, diagnosis and repair of the current SHI, SHU and SHV model dishwasher series. To better understand these appliances, their operation and construction we suggest that you read this manual thoroughly before attempting any repairs.
Table of Contents
Description Page
Section 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Warranty / Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Model / Serial Number Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 7 Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Section 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Operation, SHU 3002 / 3006 / 3012 / 3016 / 4002 / 4006 / 4016 / 4022 / 4026 / 4036 . Cycle Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operation, SHI 4302 / 4306 SHU 4302 / 4306 / 4312 / 4316 . . . . . . . . . . . . . . . . . . . . . . Cycle Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operation, SHU 5302 / 5304 / 5305 / 5306 / 5312 / 5314 / 5315 / 5316 . . . . . . . . . . . . . . Cycle Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operation, SHI / SHU 6802 / 6805 / 6806 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cycle Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 11 12 13 14 15 16 17 18
Section 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Rack System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 21 Interior Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 25 Detergent / Rinse-Agent Dispenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Washability / Drying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Section 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Base Components Front Accessible: Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . 38 Circulation Motor Capacitor . . . . . . . . . . . . . . . . . . . . 38 Leveling Legs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Water Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Drain Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 41
Table of Contents
SERVICE REMINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Description Page
Section 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Left Side Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Left Side Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Water Inlet / Discharge System Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46 47 Water Inlet / Discharge System Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Section 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Right Side Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Right Side Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 NTC Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 NTC Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53 57 Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Section 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Tank Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 62 Base Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Circulation Pump / Motor Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 Circulation Pump / Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Heater Assembly Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Heater Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Aqua Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 Door Spring Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Section 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Wiring Diagrams / Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(see Tech Manual) Test Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(see Test Programs)
Section 1
Description Page
Warranty / Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Model / Serial Number Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 7 Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Lifetime Stainless Steel. Must receive a special authorization before attempting any repairs or replacement. Cosmetic items, Facia and Door Panels are only warranted against manufacturing defects. In the event of a scratch or dent have the customer contact the Customer Service Department. CUSTOMER SERVICE 800-944-2904 TECHNICAL SERVICE 888-522-6724
Technical Specifications
Electrical Requirements Rating Dedicated Circuit Total Amps (load rated)
Water Supply Suggested Incoming Temp. PSI Min / Max Water Connection
Component Values Component Water Valve Drain Motor Circulation Motor NTC PTC (actuator) Heater
*always disconnect both component leads before measuring for resistance. Electrical Warning: To avoid personal injury and/or property damage it is important that safe servicing practices and procedures are observed at all times. Disconnect the electrical service before attempting any repairs, and live tests are to be performed by experienced and qualified service personnel only.
Fig. 1-1
Fig. 1-2
Located on the right hand side of the Inner Door is the Model and Serial number tag, Fig. 1-1. The Model and Serial numbers can be found on the left side of the tag within the black outline box, Fig. 1-2. The Model Number for this unit is SHU 5312 UC/U06. Located just under the Model Number is the ten-digit Serial Number. The Serial Number for this unit is FD 7801 123456.
Service note: A second Model and Serial number tag is located on the Base, see Section 5, Fig. 10-1.
Product Overview
The Bosch dishwasher utilizes a two motor system with separate Circulation and Drain Motors, and a Flow Through Heater controlled by a Flow Switch and NTC Thermistor. With some models also having the advanced logic feature of an Aqua Sensor turbidity measuring devise, Fig. 2-1. A two motor system allows each motor to be designed for a single function, thus reducing overall size and energy consumption. While also reducing operating noise. The Flow-Through Heater allows a shorter heating cycle since all water must pass through the Heater, increasing water temperature by approximately two degrees a minute. To protect the heater from dry fire, the Flow Switch will not allow the Heater to activate unless water is flowing. Water temperature is controlled by the NTC (negative temperature coefficient). As water temperature increases the NTC records the decrease in resistance. The Control Unit Logic Board measures this resistance change and allows the program to advance once the correct temperature (resistance level) is reached. The Aqua Sensor turbidity measuring device, which is available only on select models, evaluates the pre-wash water using a beam of light and a pick-up sensor. If the beam passes easily through the pre-wash water then no additional wash water is added. If the beam cannot pass through, then the pre-wash water is drained and a fresh fill is added for the main wash cycle. The heated water then advances through the system via a four level wash system that uses both an upper and lower spray arm as well as an overhead sprayer, Fig. 2-2.
Aqua Sensor NTC Flow Through Heater Upper Spray Arm Lower Spray Arm Flow Switch
Drain Motor
Fig. 2-1
Product Overview
Overhead Spray
Feed Tube
Fig. 2-2
Notes
Section 2
Description Page
Operation, SHU 3002 / 3006 / 3012 / 3016 / 4002 / 4006 / 4016 / 4022 / 4026 / 4036 . 10 Cycle Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Operation, SHI 4302 / 4306 SHU 4302 / 4306 / 4312 / 4316 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Cycle Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Operation, SHU 5302 / 5304 / 5305 / 5306 / 5312 / 5314 / 5315 / 5316 . . . . . . . . . . . . . . 14 Cycle Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Operation, SHI & SHU 6802 / 6805 / 6806 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Cycle Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
10
Operation
SHU 3002/3006/3012/3016/4002/4006/4016/4022/4026/4036
Fig. 3-1
Fig. 3-2
The SHU 30** and 40** are both mechanical units that operate using a basic Timer and Selector Switch. TO OPERATE EITHER MODEL, (a SHU 4006 is shown): Fig. 3-2. First select a cycle by pushing the corresponding Cycle Button in. The Cycle Button remains in the indented position until another cycle is chosen. Now, depress the On/Off Button until it locks in place and the On LED illuminates. Note: The On lamp will remain illuminated until the On/Off Button is depressed a second time turning the unit off. If the door is opened during the cycle, the On/Off Button will be reset to off and must again be depressed to re-active the unit. Fig. 3-1. Then, turn the Timer Knob slowly clockwise to the start position and release. You will hear the Drain Motor activate. The Timer Knob will continue to advance clockwise back to the twelve Oclock position until the cycle is complete.
Please note: During the Rinse & Hold Cycle the Timer Knob will only advance to the two Oclock position and then stop, indicating the end of the Rinse & Hold cycle.
11
Cycle Chart
SHU 3002/3006/3012/3016/4002/4006/4016/4022/4026/4036
Type of dishware e.g. china, pots/pans, Non-delicutlery, cate glasses, etc. Type of food remains Soups, casseroles, sauces, potatoes, pasta, rice, eggs, roast or fried food a lot stuck on hard
Mixed
Delicate
Mixed
a lot
a little
a little
very little
loosely attached
Power Scrub Pre-rinse Pre-wash Wash 161F Rinse Rinse-aid 161F Drying
Regular Wash Pre-rinse Pre-wash Wash 140F Rinse Rinse-aid 161F Drying 78 6.55 24.75
Cycle details
Duration in minutes Water consumption in gallons Water consumption in liters
85 6.55 24.75
70 5.36 20.25
10 1.19 4.5
Shown above are the range of values that may be obtained while running the dishwasher under normal conditions. Actual values may vary. The actual cycle duration, water and energy usage are dependent upon inlet water temperature.
12
H
SHU 4302/4306/4312/4316
Operation
SHI 4302/4306
Fig. 3-3
Fig. 3-4
The SHI or SHU 43** series operates using an electronic Control Unit. TO OPERATE: Fig. 3-3. First depress the On/Off Button until it locks in place. Fig. 3-4. Once the On/Off Button is depressed the LED above the previously used cycle will illuminate. To change the cycle, simply press the desired Cycle Button twice. The LED above that cycle will then illuminate. As the program advances the Cycle Progress LEDs will illuminate (wash, rinse / dry). When the cycle is complete the Clean LED will be illuminated. TO CANCEL A CYCLE: Press the Power Scrub Plus and Regular Wash Buttons both in at the same time. The unit will then drain and the Clean LED will illuminate.
Please note: If the door is opened during the cycle, the On/Off Button will be reset to off andmust be depressed again to re-active the cycle. The cycle will resume from where it left off.
H
SHI 4302/4306
13
Cycle Chart
SHU 4302/4306/4312/4316
Type of dishware e.g. china, pots/pans, Non-delicutlery, cate glasses, etc. Type of food remains Soups, casseroles, sauces, potatoes, pasta, rice, eggs, roast or fried food a lot stuck on hard
Mixed
Delicate
Mixed
a lot
a little
a little
very little
loosely attached
Power Scrub Plus Pre-rinse Pre-wash 125F Wash 161F First Rinse Second Rinse Rinse-aid 161F
Scrub Wash
Regular Wash
Pre-rinse Wash 150F First Rinse Second Rinse Rinse-aid 161F Drying
Pre-rinse
Cycle details
Duration in minutes Water consumption in gallons Water consumption in liters
Shown above are the range of values that may be obtained while running the dishwasher under normal conditions. Actual values may vary. The actual cycle duration, water and energy usage are dependent upon inlet water temperature.
14
Operation
SHU 5302/5304/5305/5306/5312/5314/5315/5316
Fig. 3-5
The SHU 53** series operates using an electronic Control Unit. TO OPERATE: Fig. 3-5. First depress the On/Off Button until it locks in place. Fig. 3-6.
Fig. 3-6
Once the On/Off Button is depressed the LED above the previously used cycle will illuminate. To change the cycle, simply press the desired Cycle Button twice. The LED above that cycle will then illuminate. The Cycle Countdown will display an approximate run time for the cycle chosen. This run time will depend on incoming water temperature and the turbidity of the pre-wash water. Note: It is normal for the Countdown Display to remain at a time increment for more than one minute, or skip a time increment depending on the calculations of the Control Unit. Also, with continued use the Control Unit will learn the wash and temperature patterns for the most commonly used programs and will then reduce the overall start and running times. At the end of the cycle the display will show a CL, indicating that the cycle is complete. TO CANCEL A CYCLE: Press the Scrub Wash and Delicate / Econo Buttons both in at the same time. The unit will then drain and the figure CL will appear in the display. DELAY START: The Delay Start feature allows the unit to be delayed for up to nine hours. To program, start the unit as described above, but after selecting a cycle push the Delay Start button. The display will show a 1h, or one-hour delay. Continue to depress the Delay Start Button until the desired delay time is reached (up to nine hours, 9h). The unit will begin automatically once the delay time has elapsed. To reset the delay, press the Delay Start Button until it reaches 0h. REFILL RINSE AGENT LED: The Refill Rinse Agent LED is activated via a Reed Switch on the Detergent Dispenser, Section 4, Fig. 8-3. The LED will illuminate when the Rinse Agent Dispenser is empty. Service note: F CODE: An F in the display window indicates a filling fault, see Section 6, Fig. 12-1 through Fig.12-6. Please note: If the door is opened during the cycle, the On/Off Button will be reset to off and must be depressed again to re-active the cycle. The cycle will resume from where it left off. The Refill Rinse Agent LED will also illuminate when the dishwasher door is opened and then closed even if the Dispenser is full, but will only remain lit for a few seconds.
15
Cycle Chart
SHU 5302/5304/5305/5306/5312/5314/5315/5316
Type of dishware e.g. china, pots/pans, Non-delicutlery, cate glasses, etc. Type of food remains Soups, casseroles, sauces, potatoes, pasta, rice, eggs, roast or fried food a lot stuck on hard
Mixed
Delicate
Mixed
a lot
a little
a little
very little
loosely attached
Power Scrub Plus Pre-rinse Pre-wash 125F Wash 161F First Rinse Second Rinse Rinse-aid 161F
Scrub Wash
Regular Wash
Delicate/ Economy
Pre-rinse Wash 150F First Rinse Second Rinse Rinse-aid 161F Drying
Pre-rinse
Cycle details
Duration in minutes Water consumption in gallons Water consumption in liters
Drying 99 7.1/5 26.9/18.9 85 6/4.2 22.7/15.9 80 5.4/3.8 20.4/14.4 70 3.6/2.5 13.5/9.5 10 1.2/0.8 4.5/3.2
The Bosch Sensotronic will reduce water consumption by approximately 20%, in the case of lightly soiled dishes. When Top Rack Only feature is used the water consumption is reduced approximately 30%. Shown above are the range of values that may be obtained while running the dishwasher under normal conditions. Actual values may vary. The actual cycle duration, water and energy usage are dependent upon inlet water temperature and amount of soil on dishware.
16
Operation
SHI/SHU 6802/6805/6806
Fig. 3-7
The SHI / SHU 68** series operates using an electronic Control Unit. TO OPERATE: Fig. 3-7. First depress the On/Off Button until it locks in place.
Fig. 3-8
Fig. 3-8. Once the On/Off Button is depressed the LED above the previously used cycle will illuminate. To change the cycle, simply press the desired Cycle Button twice. The LED above that cycle will then illuminate. The Cycle Countdown will display an approximate run time for the cycle chosen. This run time will depend on incoming water temperature and the turbidity of the pre-wash water. Note: It is normal for the Countdown Display to remain at a time increment for more than one minute, or skip a time increment depending on the calculations of the Control Unit. Also, with continued use the Control Unit will learn the wash and temperature patterns for the most commonly used programs and will then reduce the overall start and running times. At the end of the cycle the display will show a CL, indicating that the cycle is complete. TO CANCEL A CYCLE: Press the Scrub Wash and Delicate / Econo Buttons both in at the same time. The unit will then drain and the figure CL will appear in the display. DELAY START: The Delay Start feature allows the unit to be delayed for up to nine hours. To program, start the unit as described above, but after selecting a cycle push the Delay Start button. The display will show a 1h, or one-hour delay. Continue to depress the Delay Start Button until the desired delay time is reached (up to nine hours, 9h). The unit will begin automatically once the delay time has elapsed. To reset the delay, press the Delay Start Button until it reaches 0h. TOP RACK ONLY: The Top Rack Only feature can be used in conjunction with any cycle. To active, press the Top Rack Only Button after selecting a cycle, the Top Rack Only LED will illuminate and all water will be diverted to the upper wash arm for the complete cycle. REFILL RINSE AGENT LED: The Refill Rinse Agent LED is activated via a Reed Switch on the Detergent Dispenser, Section 4, Fig. 8-3. The LED will illuminate when the Rinse Agent Dispenser is empty. Service note: F CODE: An F in the display window indicates a filling fault, see Section 6, Fig. 12-1 through Fig.12-6. Please note: If the door is opened during the cycle, the On/Off Button will be reset to off and must be depressed again to re-active the cycle. The cycle will resume from where it left off. The Refill Rinse Agent LED will also illuminate when the dishwasher door is opened and then closed even if the Dispenser is full, but will only remain lit for a few seconds.
17
Cycle Chart
SHI/SHU 6802/6805/6806
Type of dishware e.g. china, pots/pans, Non-delicutlery, cate glasses, etc. Type of food remains Soups, casseroles, sauces, potatoes, pasta, rice, eggs, roast or fried food a lot stuck on hard
Mixed
Delicate
Mixed
a lot
a little
a little
very little
loosely attached
Power Scrub Plus Pre-rinse Pre-wash 125F Wash 161F First Rinse Second Rinse Rinse-aid 161F
Scrub Wash
Regular Wash
Delicate/ Economy
Quick Wash
Pre-rinse Wash 150F First Rinse Second Rinse Rinse-aid 161F Drying
Pre-rinse
Cycle details
Duration in minutes Water consumption in gallons Water consumption in liters
Drying 99 7.1/5 26.9/18.9 85 6/4.2 22.7/15.9 80 5.4/3.8 20.4/14.4 70 3.6/2.5 13.5/9.5 30 2.7/1.9 10.5/7.4 10 1.2/0.8 4.5/3.2
The Bosch Sensotronic will reduce water consumption by approximately 20%, in the case of lightly soiled dishes. When Top Rack Only feature is used the water consumption is reduced approximately 30%. Shown above are the range of values that may be obtained while running the dishwasher under normal conditions. Actual values may vary. The actual cycle duration, water and energy usage are dependent upon inlet water temperature and amount of soil on dishware.
18
Notes
19
Section 3
Description Page
Rack System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 21 Interior Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 25 Detergent / Rinse-Agent Dispenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Washability / Drying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
20
Rack System
Rack configurations for individual dishwasher models will vary. However, all Racks are constructed from a steel wire grid with a gray nylon outer covering.
Note:
Racks may discolor due to the water supply or types of food remaining on the dishes. We recommend that a vinegar wash be used to assist in removing these stains. Start the unit, and let run approximately ten minutes, then pour in two cups of white vinegar and let the unit complete the cycle, repeat if necessary.
Fig. 4-1
Fig. 4-2 On select models the Upper Rack is height adjustable. To adjust rack height, or to remove the Rack from the unit. Fully extend the Rack as shown in Fig. 4-2 Note how the Rack Rollers are designed to ride on the outside of the Rails for a smoother operation.
Fig. 4-3 With the Rack fully extended. Lift up on the Rack until the Front Rollers disengage from the Rail. Now bring the Rack out further and allow the Rear Wheels to disengage. Rollers: Rack Rollers are a press fit making for easy removal and replacement.
21
Rack System
Fig. 4-4
Fig. 4-5
Attached to the Upper Rack is the Upper Spray Arm Assembly. The Upper Spray Arm can be removed from the Upper Spray Arm Assembly for cleaning or replacement by turning the Arm Nut counter-clockwise, Fig. 4-4. And then bringing the Arm down and off the Arm Assembly, Fig. 4-5.
22
Interior Features
2 7
3 4 6 5
Fig. 5-1 Interior features for all model dishwasher covered in this repair manual are identical. Those features include: 1. 2. 3. 4. 5. 6. 7. Strike Plate. The Strike Plate is in a fixed position and cannot be adjusted. Upper Rack Rails and Guide Rollers. Door Gasket Lower Spray Arm Filter Basket Filter Screen Feeder Tube Assembly
23
Interior Features
Fig. 5-2 The Upper Rack Rails are made of stainless steel with a plastic end cap.
Fig. 5-3 To remove the Rail, disengage the End Cap by applying outward pressure to the Caps top tab, unclipping it from the Rail. Then slide the Rail out from the Guide Rollers.
Fig. 5-4 The Upper Rack Guide Rollers are permanently attached to the Tank and cannot be removed or repaired.
Fig. 5-5 The Door Gasket is press fit into a channel molded around the Tank. Note: Two inches of overlap are left at each end of the Gasket to insure a proper seal.
Fig. 5-6 To remove the Gasket, simply pull it away from the Tank Channel. To replace, press the ribbed end firmly into the channel until secure. No sealant or glue is required.
Service tip:
To test for a bad Door Gasket, open the dishwasher door and insert a dollar bill, then close the door and pull the bill out. If the bill is snug the Gasket is good, if the bill slides out easily the Door Gasket may need to be replaced.
24
Interior Features
Water Level
Fig. 5-7
Fig. 5-8
Fig. 5-9
Fig. 5-10
1
Fig. 5-11 Fig. 5-12
25
Interior Features
Fig. 5-7 The operating water level of the dishwasher is at approximately the upper edge of the filter basket.
Fig. 5-8
The Lower Spray Arm is press fit into the Feeder Tube Socket. To remove the Arm, grasp the Arm Hub and pull up until the Arm disengages from the Socket. The Arm or Arm Socket can now be checked for debris.
Fig. 5-9
Fig. 5-10 Then lift it out for cleaning. The Filter is a fine mesh of stainless steel and should be inspected and cleaned at least once a month.
Fig. 5-11 With the Filter Basket removed, the filter screen can then be lifted out. The Filter Screen is also made of stainless steel, and was designed with rolled ends to eliminate sharp edges. It too should be inspected and cleaned at least once a month.
Fig. 5-12 With the Filter Screens removed you now have access to the sump area. The Sump has a Drain Intake on the left, and the Circulation Pump Intake on the right. A removable cover, item 1, hides the Drain Impeller. To remove the cover, remove the single T-20 Torx screw and then lift the cover off. You may now examine the Impeller for any obstructions. The Feeder Tube Assembly allows water to flow to the Lower, then Upper Spray Arms and then to the Top Sprayer Head. It is replaced as a complete assembly by first removing the two T-20 Torx screws, item 2, at its base. Then bring the tube up and off the Sump Housing, and remove it from the retaining clip located on the rear wall.
26
Fig. 6-1 To fill or adjust the Rinse Agent Dispenser, open the Rinse Agent Door by pulling up on the Door Latch. The Dosage Meter, item 1, is now visible. The Dosage Meter allows you to adjust the amount of Rinse Agent dispensed into the rinse stage of the cycle. The factory setting is three. There is also an eyepiece, item 2, that provides a visual indication as to the amount of Rinse Agent remaining in the Dispenser.
2 1
Fig. 6-2
2 1
Fig. 6-3
To the right of the Rinse Agent Dispenser is the Detergent Cup, item 1. Once detergent has been loaded into the cup, slide the Detergent Door, item 2, closed. When the door is fully closed press down on the door end to lock it.
2 1
Fig. 6-4
A white Locking Lever, item 1, will then extend. Once closed, the detergent door may be released by pressing in on the Locking Lever. With the Detergent Door closed the Steam Vent is now visible, item 2. During the drying stage of the cycle, steam is drawn through the vent and collects in a Condensation Tube.
27
Washability / Drying
WASHABILITY There are four factors that play a critical role in Washability: Time, Temperature, Water and Detergent. It is important when attempting to determine the cause of a Washability complaint that all four factors be considered and tested. Time: The duration of the program is accurate (see cycle chart).
Temperature: The wash and rinse temperatures are within the desired range (see cycle chart). Water: Detergent: The unit is filling with the correct amount of water (Section 3, Fig.5-7) The detergent is fresh, and not being used in excessive amounts.
Please note: Other factors such as clean filters, a properly routed drain hose, water hardness and quality, as well as loading of items will also effect Washability. DRYING As part of an energy saving design Bosch Dishwashers do not activate the Heating Element during the Drying cycle. Instead, the dishwasher utilizes a rinse temperature of up to 161 Fahrenheit, and the addition of Rinse Agent to achieve a quality drying result. HOW THIS SYSTEM FUNCTIONS: During the rinse cycle water is heated to 161 Fahrenheit, this heat is transferred to the items in the dishwasher where it is absorb and stored. During the drying portion of the cycle all dishwasher items will then radiate the stored heat, thus evaporating any water that has collected on the items surface, burning it off and converting the liquid into steam. This process of flash drying is assisted by the release of Rinse Agent into the rinse water. Rinse Agent is a water softener that inhibits water from collecting or pooling, allowing it to be easily evaporated. The remaining steam is vented from the interior through the Steam Vent (Fig. 6-4, item 2) where it is then collected by, and drained from the Condensation Tube (Section 4, Fig. 7-5, item 2).
Service note: When confronted with a drying complaint, make sure the Rinse Agent Dispenser is full, and the rinse water temperature is within the desired range. Please remember that the unit will not dry without Rinse Agent.
28
Service Reminder
From this point in the manual only the technical features and components of the SHU 5312 will be demonstrated. However, due to the overwhelming similarities between the model SHU 5312 and the remaining Bosch Dishwasher line, you will be able to easily diagnose and repair all current Bosch model SHU, SHI and SHV Dishwashers.
29
Section 4
Description Page
Outer Door Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Door Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Dispenser Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Dispenser Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Fascia Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 35 Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
30
Fig. 7-1
Fig. 7-2
To remove the Outer Door, open the door and remove the six T-20 Torx screws located three on each side of the Inner Stainless Door, Fig. 7-1. Return the door back to its upright position, and bring the bottom of the Door Panel out toward you, then slide the top of the panel down and out from under the Facia Panel, Fig. 7-2. As the Outer Door is being removed, the left or right Door Guards may shift or fall out of place, Fig. 7-3. To reposition them, slide them back in over the hinge, Fig. 7-4, lining up the door guard square tab with the hinge lever square notch. Please note: Door Guards must be in place before reinstalling the Door Panel. Door Guards are not used on SHI or SHV models. Fig. 7-4 Fig. 7-3
31
Door Compoments
7 2 6 1 3 5 4 4
9
Fig. 7-5
Once the Outer Door has been removed the following components become visible. 1. 2. 3. 4. 5. 6. 7. Dispenser Assembly Condensation Tube Upper Wiring Harness Door Guards Door Seal Bituminious Insulation Cloth Fiber Insulation
Also note the Toe Kick, item 8, and the Toe Kick Mounting Screws, item 9.
32
Dispenser Operation
2 1
Fig. 8-1 The Dispenser Assembly operates via a PTC Actuator (wax motor), item 1. When voltage is applied to the Actuator it advances a Combination Lever, item 2. The Combination Lever allows the Soap Door to open, and later in the cycle dispenses the Rinse Agent. To remove the Actuator, first disconnect the Wiring Connector. Then, using a small screwdriver, release the locking tab.
Fig. 8-2 and bring the Actuator out from the Dispenser. Please note: The Combination Lever cannot be replaced individually, but only as part of a new Dispenser Assembly.
1 2
Fig. 8-3 Fig. 8-4 When the Dispenser requires Rinse Agent a Magnetic Float, Fig. 8-3, item 1, will lower and draw the contacts of a Reed Switch, Fig. 8-3, item 2, together. This completes the circuit, and activates the Refill Rinse Agent LED located on the Facia Panel. To remove the Reed Switch, first disconnect the Wiring Connector. Now, using a small screwdriver push in on the Reed Switch Mounting Tab, Fig. 8-3. As you push in on the mounting tab, use a needle-nose pliers to bring the switch down and out from the Dispenser, Fig. 8-4.
33
Dispenser Removal
Fig. 8-5
Fig. 8-6
If required, the Dispenser Assembly can be replaced as a complete unit. TO REMOVE: First remove the: Upper Rack (Section 3, Fig. 4-3). Wiring Connectors for the PTC Actuator, Reed Switch and Condensation Tube. The Condensation Tube is inserted into the right side of the Dispenser with a gasket seal, and press fit along the right side of the Inner Stainless Steel Door. To remove, first remove any securing tape or wire ties for both the Condensation Tube and Upper Wiring Harness. Then, disengage the tube from the door by pulling it toward you, and sliding the tube out from the Dispenser. Now, using a broad tipped regular screwdriver spread the top and bottom metal positioning strips away from the Dispenser, Fig. 8-5. Then apply light pressure to the Dispenser, and break the seal between it and the Inner Stainless Steel Door, Fig. 8-6. TO INSTALL: Clean the inner portion of the stainless steel door where the Dispenser Gasket will seat. Then bend the positioning strips back into place, straightening them if necessary. Now, insert the new Dispenser making sure the positioning strips fit snugly against the Dispenser Body. The Dispenser Gasket will make a watertight seal so caulk or sealant is not required. Replace the Condensation Tube, Wiring Connectors and Upper Rack.
34
Fascia Assembly
IMPORTANT SERVICE NOTE: The Fascia Assembly cannot be removed unless the Outer Door is removed first. See section 4, Fig. 7-1. FASCIA ASSEMBLY REMOVAL: After removing the Outer Door, remove the six T-20 Torx screws securing the Fascia Assembly to the Inner Stainless door, Fig. 9-1.
Fig. 9-1
Fig. 9-2 With the screws removed, bring the Fascia Assembly down cradling it so as not to scratch the Fascia Console.
Fig. 9-3 Now remove the Wiring Connectors by pressing in on the locking tabs of each connector, then sliding the connector up and off from the Control Module.
35
Fascia Assembly
With the Fascia Assembly removed from the unit, it can be further separated into two assemblies. To separate, release the four locking tabs and bring the Fascia Frame up from the Fascia Console, Fig. 9-4.
Item 1, On/Off Switch. Item 2,Door Latch Assembly. Item 3,Control Module. Note: The Fascia Console or Program Buttons can be replaced at this time.
Fig. 9-5 ON/OFF SWITCH REMOVAL: Bend the single tab up, item 1. Then slide the switch up and out from the frame, and remove the Locking Lever, item 2. Note: The Locking Lever, item 2, switches the unit off when the door is opened during operation. Fig. 9-6 DOOR LATCH ASSEMBLY REMOVAL: Bend the two tabs up and slide the Latch down. CONTROL MODULE REMOVAL: Press in on the three locking tabs and bring the Control Module out from the Console Frame. Note: Always reset the new Control Module by pressing the appropriate cancellation buttons, see Section 2.
Fig. 9-7
36
Notes
37
Section 5
Description
Base Components Front Accessible:
Page
Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . 38 Circulation Motor Capacitor . . . . . . . . . . . . . . . . . . . 38 Leveling Legs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Water Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Drain Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 41
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
38
9 =
3
Fig. 10-1
Service note:
3 2
To gain access to the Front Accessible Lower Components remove the Toe Kick. Also, for better visibility it is strongly recommended that the Outer Door be removed as well.
The Front Accessible Lower Components consist of the following items. 1. 2. 3. 4. 5. 6. 7. 8. 9. Electrical Connection. Circulation Motor Capacitor. Front Leveling Legs. Model and Serial number tag. Rear Leveling Leg adjustment screw. Water Solenoid Valve. Access Panel. Drain Motor. Circulation Motor. The Circulation Motor cannot be replaced from the front, but is accessible for voltage or wiring testing. 10. Door Spring Adjustment Screws. The adjustment can only be made when an accessory door panel is added to the unit. Turning the screw clockwise will balance the additional weight of the added panel.
1
Fig. 10-2
The electrical connection, item 1, is a three wire hook-up that is secured with wire-nuts.
The color code is as follows: Black = Hot White = Neutral Green = Ground
The Circulation Motor Capacitor, item 2, is a 10uf-Start/Run Capacitor held to the Circulation Motor with a single 13mm nut. The Capacitor can be replaced as a separate component without removing the Circulation Motor.
39
2
Fig. 10-3
The front Leveling Legs can be adjusted by inserting a regular tipped screwdriver into the foot slot and turning the leg in the desired direction.
Fig. 10-4
The Rear Leg Adjustment Screw, item 1, allows the single Rear Leveling Leg to be adjusted from the front of the unit. Turning the screw clockwise will extend the leg, and counter-clockwise retracts it. For convenience an additional Serial Number Tag, item 2, is located on the Base.
Fig. 10-5
To replace the Water Solenoid Valve, first remove the two T-20 Torx valve mounting screws.
Fig. 10-6
Then bring the Water Valve out from the Base, and disconnect the water line by loosening the Water Line Clamp (arrow) and removing the wiring leads.
40
To remove the Lower Access Panel, Fig. 10-7, item 1, remove the two T-20 Torx screws located in the left and right corners of the panel. Fig. 10-7 As demonstrated in Figs. 10-7 and 10-8, with the Lower Access Panel removed you gain all the space required to replace the Drain Motor, Fig. 10-8, item 1, as well as allowing better visibility to the Circulation Motor Wiring, Fig.10-8, item 2, rear components, wiring and hoses.
Fig. 10-8
41
2 3
A
Fig. 10-11 Next, remove the wiring connectors and then while pulling back on the Locking Tab, turn the Drain Motor clockwise.
Fig. 10-12 Continue turning the Drain Motor clockwise until it reaches the two oclock stop position. Then bring the motor out from the Sump.
Fig. 10-13 The Drain Motor is mounted to the Sump using a slot and tab fit. To install the Drain Motor, insert it back into the Sump at the two oclock position making sure that all three slots and tabs line up, then turn counter-clockwise until secure and the Locking Tab locks.
42
Service Reminder
From this point forward, all service procedures demonstrated in the remainder of this repair manual, will require the dishwasher to be disconnected and removed from the cabinet for servicing.
43
Section 6
Description Page
Left Side Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Left Side Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Water Inlet / Discharge System Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46 47 Water Inlet / Discharge System Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
44
Fig. 11-2
Fig. 11-3
45
2 4 3 6 5 7 8
Fig. 11-4 With the Left Side Panel removed you now have access to the following components: 1. 2. 3. 4. 5. 6. 7. 8. Corner Blocks. Cloth Fiber Insulation Panel. Drain Hoses. Water Chamber. Inlet Water Line. Water Level Housing Assembly. Sump Fill Hose. Left Hinge.
46
4 1 2 3 5
6 7 8 9
Fig. 12-2
Fig. 12-3
Fig. 12-4
47
OVER FILL (Fig. 12-3) As a safety feature, if the Diaphragm were to malfunction the water level would rise and activate the Safety Float, item 5. As the Safety Float rises it in turn closes the Float Switch, item 6. When the Float Switch closes it activates the Drain Motor. Service tip: If the dishwasher repeatedly fills and drains the cause is most likely a faulty Diaphragm.
BASE FLOAT (Fig. 12-4) As an additional safety feature, if the Base were to fill with water due to a hose or pump leak the Base Float, item 9, will rise and via a Float Lever and Pushrod, item 8, would close the Float Switch, which in turn activates the Drain Motor. Service tip: F CODE Dishwashers with a Countdown Display will show an F in the display window when a filling fault occurs. Filling faults can be: Water in the base; overfill; and under or no fill. Live Dealer Display Models with F codes: Since display models are hand filled, achieving the correct water level is difficult, (see Section 3, Fig. 5-7) so the unit will perceive a filling fault and display the F code. This is normal, do not attempt a repair. DRAINING When the Drain Motor is activated gray water flows from the Sump through the Sump Drain Hose, item 2, around the Water Chamber and out through the Main Drain Line, item 1. If there is water in the base the Drain Motor will run continually, but will not drain water from the base.
48
1
Fig. 12-7 The Water Level Switch and Diaphragm are replaced as one assembly. To replace, bend the small retaining tab out away from the assembly. Fig. 12-8 Then remove the wiring connector and slide the assembly up and out from the Water Level Housing. The Float Switch, item 1, is a press fit and easily removed as an individual component.
Fig. 12-9 To replace either Drain Hose, first remove the Drain Hose retaining clip.
Fig. 12-10 Then bring the hose down and out from the Water Chamber. When re-installing make sure the hose is snug, and the retaining clip is back in place.
49
Section 7
Description Page
Right Side Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Right Side Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 NTC Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 NTC Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53 57 Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
50
Fig. 13-2
Remove the two T-20 Torx screws located on the top and bottom of the Left Trim Strip, Fig. 13-1, and then slide the Trim Strip up and off the unit.
51
5 4 2
Fig. 13-3 With the Right Side Panel removed, you now have access to the following components. 1. 2. 3. 4. 5. Circulation Pump / Motor. Base Wiring Connectors. Flow Switch. Heater Assembly. NTC.
COMPONENT EXPLANATION: Circulation Pump / Motor. The Circulation Pump / Motor can be replaced from the right side by following the same access procedures for removal of the NTC outlined in the remainder of this section, and then by following the steps in Section 8, Figs. 16-2 through 16-7, for the Circulation Pump / Motor removal. Service Note: Section 8, also gives and alternative removal method for the Circulation Pump / Motor. Base Wiring Connectors. The Base Wiring Connectors allow the Upper Wiring Harness to mate with the Base Wiring Harness. Flow Switch. Located between the two heater terminals is the Flow Switch. In the event that water does not flow across the Heating Element, the Flow Switch disables the element. To remove the Flow Switch, bring the bottom of the switch out from its base, unhook the side tabs, and then lift the switch out. Heater Assembly. The Heater Assembly cannot be replaced from the side, but is accessible for continuity testing. Replacement of the Heater Assembly is outlined in Section 8, Figs. 16-8 through 16-12.
52
NTC Operation
Fig. 14-1 Located on top of the Heater Assembly is the NTC (Negative Temperature Coefficient), Fig. 14-1. The NTC uses resistance to control wash and rinse water temperature and is connected with two green leads. As water temperature increases, the NTC records the decrease in resistance. The Control Unit Logic Board measures this resistance change and allows the program to advance once the correct temperature (resistance level) is reached. Service note: The SHU 30** and SHU 40** models do not use an NTC, but utilize a standard, normally open thermostat (bi-metal).
Also combined within the NTC (or standard thermostat) is a High Limit Safety Thermostat, connected with red leads. The normally closed high limit is set to 185 Fahrenheit and is self-resetting. Service tip: The NTC can be checked without removing the dishwasher by measuring its resistance at the Control Unit. Using the appropriate wiring diagram, locate the two NTC leads. The resistance at room temperature should be approximately 55k Ohms. An extremely high, low or no Ohm reading will usually indicate a faulty NTC.
53
NTC Removal
To replace the NTC, first remove the Right Side Panel, Outer Door and Toe Kick, Fig. 14-2. Then, remove the two Front Base Mounting Screws, Fig. 14-3. And the single Rear Base Mounting Screw, Fig. 14-4.
Fig. 14-2
Fig. 14-3
Fig. 14-4
54
NTC Removal
Next, remove the Hinge Cover
Fig. 14-5 and, unhook the Pulley Arm from the Hinge by lifting it up
Fig. 14-7
55
NTC Removal
Now, from inside the dishwasher remove the Lower Spray Arm, Filter Basket and Screen, then remove the two screws that attach the Feeder Tube to the Sump, item 1. And the two Sump Clamps, item 2.
2
Fig. 14-8 With all steps complete, bring the Tank up from the Base and insert a block in the rear of the unit between the Tank and the Base.
Fig. 14-9 With the block in place you now have the required access to replace the NTC. Service note: The Circulation Pump / Motor can also be replaced at this time, see Section 8.
Fig. 14-10
56
NTC Removal
Fig. 14-11
Fig. 14-12
As demonstrated in Figs. 14-11 and 14-12, raising the Tank provides the necessary access space required to remove either the NTC or the Circulation Pump / Motor. Service note: When re-seating the Tank make sure to check that it is inserted squarely back into the pump and seated properly.
57
NTC Removal
The NTC is held in place by two locking tabs, items 1 and 2. To remove the NTC from the Heater Assembly, unhook the front tab, item 1, and lift the NTC up slightly on that side, holding the tab open as you lift.
Fig. 14-13
Then unhook the rear tab, item 2, holding it open, while you slide the NTC up and out from the Heater Assembly.
1 2
Fig. 14-14 Once the NTC has been removed make sure to retrieve the NTC O-ring from the Heater Assembly if it is not on the NTC when its removed. Service tip: When installing the NTC, apply water to the O-ring so it will seat easier. To avoid leaks, always make sure the NTC is secure and inserted completely into the Heater Assembly.
Fig. 14-15
58
Notes
59
Section 8
Description Page
Tank Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 62 Base Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Circulation Pump / Motor Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 Circulation Pump / Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Heater Assembly Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Heater Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Aqua Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 Door Spring Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
60
Tank Removal
Fig. 15-1 In order to gain full access to the Circulation Pump / Motor, Heater Assembly and Aqua Sensor the Tank must be removed. To remove the Tank, start by removing the Outer Door, Left and Right Side Panels, and Toe Kick, leaving the unit as shown in Fig. 15-1. Next, disconnect the Upper Wiring Harness from the Control Unit and On/Off Switch, and then bring the harness off its mounting point on the Condensation Tube, Fig. 15-2. Now from inside the dishwasher remove the Lower Spray Arm, Filter Basket and Screen, then remove the two screws that attach the Feeder Tube to the Sump, item 1. And the two Sump Clamps, item 2.
Fig. 15-2
2
Fig. 15-3
61
Tank Removal
Then on both the left and right sides, remove the Hinge Covers
Fig. 15-4 and unhook the Pulley Arms from both Hinges by lifting them up
Fig. 15-6
62
Tank Removal
Fig. 15-7 Fig. 15-7 Now on both the left and right sides remove the T-20 Torx Tank Mounting Screws, item 1, and the Door Hinge Pivot tab, item 2. Fig. 15-8 To remove the Door Hinge Pivot Tab, insert your T-20 Torx bit into the Tab and bring the screwdriver down releasing the tab. Service note: The tab is a press fit, and will simply snap into position when replaced. Fig. 15-9 With both Tank Mounting Screws and Door Hinge Pivot Tabs removed bring the Inner Door up and off the unit. The Lower Door Seal, item 1, will pull away as you remove the door. Set the door aside. Service note: The Door Seal is a press fit along the bottom lip of the tank. To avoid leaking, make sure the Door Seal is correctly inserted back along the tank lip when replaced.
Fig. 15-8
Fig. 15-9
63
Base Components
3 4
2 1
Fig. 16-1 The Tank can now be removed from the Base. Service note: Once removed, lay the Tank on its back so as not to damage the tank bottom. When reseating the Tank make sure to check that its inserted squarely back into the Sump and seated properly. With the Tank removed you now have access to the following components: 1. 2. 3. 4. Circulation Motor Circulation Pump Heater Assembly Aqua Sensor
Service reminder: As previously mentioned in Section 7, the Circulation Pump / Motor can also be replaced from the right side without removing the Tank. However, the additional visibility and access the Tank removal method allows can be a greater benefit for this repair.
64
1
Fig. 16-2 Fig. 16-3
3 4
Fig. 16-4 Fig. 16-5
65
Fig. 16-7
Disconnect the four wire leads, then grasp the Circulation Motor and turn clockwise a quarter turn until the Motor stops, Fig. 16-2. Now, remove the Motor / Rear Pump Assembly from the Front Pump Housing, Fig. 16-3. Note: The Front Pump Housing remains in place when the Motor is removed, Fig.16-3, item 1. With the Motor / Rear Pump Assembly removed from the unit, separate the Motor from the Rear Pump Assembly. To do so, first remove the Impeller by placing a block in the rear of the Motor and then turning the Impeller counter-clockwise, then Fig 16-4. The Rear Pump Assembly consists of four components, Fig. 16-5: 1. 2. Rear Pump Housing. Main Pump Seal. 3. Impeller. 4. Impeller Seal.
Each component can be replaced as an individual item. TO INSTALL: First, locate the Key Square on the Front Pump Housing, Fig. 16-6. Next, locate the Key Square Cut Out on the Rear Pump Housing, Fig. 16-3, item 2. When replacing the Pump / Motor make sure to line up the Key Square with the Key Square Cut Out. Then bring the two pump halves together in the position shown in Fig. 16-2, and turn the Motor clockwise until it stops, see Fig. 16-7. Service note: The Impeller Seal Spring is compressed when the two halves of the Pump Assembly are brought together. This will take a little force, so make sure to have a good grip on the Sump as you compress the spring. Now, reattach the wiring leads, test and check for leaks.
66
1 2
Fig. 16-8 Fig. 16-9
Aqua Sensor NTC Flow Through Heater Upper Spray Arm Lower Spray Arm Flow Switch
Drain Motor
Fig. 16-10
67
Heater Assembly
4 5 6 7
Fig. 16-11 Fig. 16-12 The Heater Assembly, Fig. 16-8 is a flow through design, taking water in from the Circulation Pump and then sending it out the two discharge outlets to the Upper and Lower Spray Arms, Fig. 16-10. HEATER ASSEMBLY REMOVAL: See Fig. 16-9, first remove all wiring leads and the two securing screws, item 1. Now, release the Heater Assembly Locking Tab, item 2, and while holding the tab open bring the Heater Assembly up on the left side, disengaging the heaters two discharge outlets from the Sump, item 3, and then out from the Circulation Pump Connection, item 4. Heater Assembly Components, Fig. 16-11. 1. 2. 3. 4. Intake from Circulation Pump. Discharge to Lower Spray Arm. Discharge to Upper Spray Arm. Aqua Sensor (if equipped). 5. Locking Tab 6. NTC Socket 7. Flow Switch
TO INSTALL: Slide the Heater Assembly into the Circulation Pump Connection first, then bring the Heater down and seat the two outlet gaskets back into the Sump. Make sure all three gaskets are secure and the locking tab is in place. Then replace the two screws and wiring connections. Top Rack Actuator, Fig. 16-12. Top Rack Actuator is used to activate the Top Rack Only wash on models equipped with this feature. When activated, the Top Rack Actuator diverts all water flow to the Upper Spray Arm. To remove the Actuator, remove the wire connector, and then pry the Actuator out from its housing. When installing, make sure the Actuators arm is properly inserted back into the Control Gate.
68
Aqua Sensor
Fig. 16-13
Fig. 16-14
The Aqua Sensor turbidity measuring device, Fig. 16-13, which is available only on select models, evaluates the pre-wash water using a beam of light and a pick-up sensor. If the beam passes easily through the pre-wash water then no additional wash water is added. If the beam cannot pass through, then the pre-wash water is drained and a fresh fill is added for the main wash cycle. To replace the sensor, Fig. 16-14, slide it out from its housing located on the Heater Assembly. Service note: Since the Aqua Sensor has no effect on washability, it should never be replaced. Only if a leak were to occur should service be performed on this component.
69
Fig. 16-15 TO REPLACE THE SPRINGS: Lay the dishwasher on its back, being careful not to damage the Drain Hose. Then using a small screwdriver, remove the Door Springs by prying the Spring Plate out from the Base, Fig. 16-17. Then remove the Spring Cable by unhooking it from the Spring, Fig. 16-18.
Fig. 16-16
Fig. 16-17
Fig. 16-18
70
Notes
71
Section 9
Description Page
FEATURES
Soil Sensor
Except Model DW244
Upper Plate Rack Lower Pots & Pans Rack Heated Water Chamber Quiet Operation Stainless Steel Tank
Triple Filtration System Cycle Status Indicator Bar Rinse Agent Indicator Light Cycle Delay Function Condensation Air Drying System
2
Fill valve reads 1000 ohms between I2.44 and I2.1-3 with door switch closed. It operates on 120VAC. Note: voltage present whenever on-off switch closed.
Reed switch
e3
Temp. sensor
Soil Sensor
Jumper
Service connector
NTC
I4
X1
I2.9
X2
I2.8 .1-1 .1-2
e0 a1
.6-1 .6-2
.5-7 .5-6
1 3 5
2 4 6
Module - I2 K1 + K2 + K3
Display Control Timer .1-3 .7-1
dispenser
.2-1 .2-2 A2
Dispenser actuator
.4-3
Water level 1 switch
.4-4 f1
Water valve
.4-1 s2
.7-2
HTCO heater Flow switch
.4-2 f5 r1 e5 m2
Circ. motor
2 4
1Float
m3
10
11
Drain motor reads 16 ohms between I2.41 & I2.1-1 with door switch closed. Drain motor operates on 120VAC.
Reed switch Temp. sensor Soil Sensor Jumper Service connector
e3
NTC
I4
X1
I2.9
X2
I2.8 .1-1 .1-2
e0 a1
.6-1 .6-2
.5-7 .5-6
1 3 5
2 4 6
Module - I2 K1 + K2 + K3
Display Control Timer .1-3 .7-1
dispenser
.2-1 .2-2 A2
Dispenser actuator
.4-3
Water level 1 switch
.4-1
Water
.7-2
HTCO heater Flow switch
.4-2 f5 r1 e5 m2
Circ. motor
m3
12
14
Troubleshooting dispenser
Actuator operates on 120VAC. Normal resistance is 1600 ohms. First actuation opens soap cup and repositions arm. Second actuation dispenses rinse aid.
15
Dispenser actuator (wax motor) reads 1600 ohms between I2.2-1 & I2.2-2 and operates on 120VAC.
Reed switch Temp. sensor Soil Sensor Jumper Service connector
e3
NTC
I4
X1
I2.9
X2
I2.8 .1-1 .1-2
e0 a1
.6-1 .6-2
.5-7 .5-6
1 3 5
2 4 6
Module - I2 K1 + K2 + K3
Display Control Timer .1-3 .7-1 .2-1 .2-2 A2
Dispenser actuator
.4-3
Water level 1 switch
.4-1
Water
.7-2
HTCO heater Flow switch
.4-2 f5 r1 e5 m2
Circ. motor
m3
16
Troubleshooting dispenser
Reed switch activates rinse aid fill light only when empty. Normally open, will only read continuity when rinse aid dispenser is empty.
17
Reed switch reads open between I2.6-1 & I2.6-2 when rinse agent dispenser is full, closes when empty.
Reed switch Temp. sensor Soil Sensor Jumper Service connector
e3
NTC
I4
X1
I2.9
X2
I2.8 .1-1 .1-2
e0 a1
.6-1 .6-2
.5-7 .5-6
1 3 5
2 4 6
Module - I2 K1 + K2 + K3
Display Control Timer .1-3 .7-1
dispenser
.2-1 .2-2 A2
Dispenser actuator
.4-3
Water level 1 switch
.4-1
Water
.7-2
HTCO heater Flow switch
.4-2 f5 r1 e5 m2
Circ. motor
m3
18
HANDS ON
19
20
21
Control board
Slide control board up past tabs to remove. Plugs are keyed and will not fit in wrong position. Component checks are done from control board plugs.
22
Plugs to components are arranged on the module as shown above. Voltage and resistance readings can be taken from the plugs.
23
MODULE -- I2
I2.1..3 pin wire connector I2.4..6 pin wire connector (two pins not used) I2.6..2 pin wire connector
e3 NTC
I4
X1
X2
.1-1 .1-2
e0 a1
.6-1 .6-2
.5-7 .5-6
1 3 5
2 4 6
N L1
Module - I2 K1 + K2 + K3
Display Control Timer .1-3 .7-1 .2-1 .2-2 A2 .4-3 4 1 f1 2 4 1 e6 m3 .4-4 s2 r1 e5 .4-1 .7-2 .4-2 f5 m2
24
25
26
27
28
On/Off/Door switch
Switches both neutral and hot side of line voltage. Door switch is part of on/off switch and is activated by actuator rod from door latch. Remove by bending tab and sliding up.
30
On-Off switch switches neutral, 120VAC input, and 120VAC output from board. When closed, read 120VAC between I2.1-1 & I2.1-2, and I2.11 & I2.1-3. Door switch opens neutral (1-2) and the On-Off switch contacts (3-4 & 5-6)..
Reed switch
e3
Temp. sensor
Soil Sensor
Jumper
Service connector
NTC
I4
X1
I2.9
X2
I2.8 .1-1 .1-2
e0 a1
.6-1 .6-2
.5-7 .5-6
1 3 5
2 4 6
Module - I2 K1 + K2 + K3
Display Control Timer .1-3 .7-1
dispenser
.2-1 .2-2 A2
Dispenser actuator
.4-3
Water level 1 switch
.4-1
Water
.7-2
HTCO heater Flow switch
.4-2 f5 r1 e5 m2
Circ. motor
m3
31
Door gasket/seal
Door gasket /seal is inserted into channel around top and sides of tank opening. It is a press fit, no additional sealant is used.
32
33
34
35
Water level switch reads open between I2.4-3 & I2.1-3 when idle. It conveys 120VAC to control board when activated.
Reed switch
e3
Temp. sensor
Soil Sensor
Jumper
Service connector
NTC
I4
X1
I2.9
X2
I2.8 .1-1 .1-2
e0 a1
.6-1 .6-2
.5-7 .5-6
1 3 5
2 4 6
Module - I2 K1 + K2 + K3
Display Control Timer .1-3 .7-1
dispenser
.2-1 .2-2 A2
Dispenser actuator
.4-3
Water level 1 switch
.4-4 f1
Water valve
.4-1 s2
.7-2
HTCO heater Flow switch
.4-2 f5 r1 e5 m2
Circ. motor
2 4
1Float
m3
36
Overfill or leakage into sump causes float switch to transfer 120VAC to drain motor and disconnects 120VAC to fill valve.
Reed switch Temp. sensor Soil Sensor Jumper Service connector
e3
NTC
I4
X1
I2.9
X2
I2.8 .1-1 .1-2
e0 a1
.6-1 .6-2
.5-7 .5-6
1 3 5
2 4 6
Module - I2 K1 + K2 + K3
Display Control Timer .1-3 .7-1
dispenser
.2-1 .2-2 A2
Dispenser actuator
.4-3
Water level 1 switch
.4-1
Water
.7-2
HTCO heater Flow switch
.4-2 f5 r1 e5 m2
Circ. motor
m3
38
e3
sensor
Soil Sensor
Jumper
NTC
I4
X1
I2.9
X2
I2.8 .1-1 .1-2
e0 a1
.6-1 .6-2
.5-7 .5-6
1 3 5
2 4 6
Module - I2 K1 + K2 + K3
Display Control Timer .1-3 .7-1
dispenser
.2-1 .2-2 A2
Dispenser actuator
.4-3
Water level 1 switch
.4-1
Water
.7-2
HTCO heater Flow switch
.4-2 f5 r1 e5 m2
Circ. motor
m3
39
HANDS ON
40
Door removal
Unplug all electrical connections from dispenser. Remove condenser channel. Remove control panel and lay on floor.
41
Door removal
Remove retainer clips with small screwdriver. Detach lip seal from between tank and door bottom. Remove spring cable. Lift door up and off hinge pivot.
42
Door springs
Door springs are mounted in a channel in the molded base. Replacement requires the removal of the machine from installed position.
43
Cable replacement
Remove cable from door hinge. Remove screw holding hinge bracket to tank. Remove 2 screws holding hinge bracket to base.
45
Cable replacement
Lift hinge mount out of base, rotate cable roller to release from hinge mount. Insert new cable/roller assembly, reinsert into base, and replace screws. Reattach cable to door hinge.
46
Tank Removal
Remove racks from interior. Remove large strainer by unscrewing and lifting. Remove fine strainer by lifting out
49
Tank Removal
Remove 4 T-20 screws inside tank sump.
50
Tank Removal
Unsnap upper arm supply tube from back wall of tank.
51
Tank Removal
Remove T-20 screws from hinge mounting bracket. (1 on each side)
52
Tank Removal
Remove 2 T-20 screws from rear of tank.
53
Tank Removal
Tilt tank up and remove.
54
HANDS ON
55
Base components
Soil sensor NTC and High temp. Circulation pump Heater Pressure switch Capacitor
56
Soil sensor
Consists of LED (light emitting diode) and LDR (light dependent resistor). Samples water clarity at first fill to set basis. Samples again after first rinse & final rinse to determine if addl rinses necessary.
57
The soil sensor consists of an LED(light emitting diode) and a LDR (light dependent resistor). These work together to test clarity of water to determine need for addl rinses.
Reed switch
e3
Temp. sensor
Soil Sensor
Jumper
Service connector
NTC
I4
X1
I2.9
X2
I2.8 .1-1 .1-2
e0 a1
.6-1 .6-2
.5-7 .5-6
1 3 5
2 4 6
Module - I2 K1 + K2 + K3
Display Control Timer .1-3 .7-1
dispenser
.2-1 .2-2 A2
Dispenser actuator
.4-8
.4-3
Water level 1 switch
.4-1
Water
.7-2
HTCO heater Flow switch
.4-2 f5 r1 e5 m2
Circ. motor
m3
58
Thermostat Sub-assembly
Contains NTC sensor to cycle heating element for high temp washing/rinse. Normal resistance is approx. 50K ohms @ room temperature. Resistance decreases as temp. increases.
59
The temp. sensor reads 50,000 ohms at room temperature. It is a NTC (negative temp. coefficient) and the resistance decreases as temp increases.
Reed switch
e3
Temp. sensor
Soil Sensor
Jumper
Service connector
NTC
I4
X1
I2.9
X2
I2.8 .1-1 .1-2
e0 a1
.6-1 .6-2
.5-7 .5-6
1 3 5
2 4 6
Module - I2 K1 + K2 + K3
Display Control Timer .1-3 .7-1
dispenser
.2-1 .2-2 A2
Dispenser actuator
.4-3
Water level 1 switch
.4-1
Water
.7-2
HTCO heater Flow switch
.4-2 f5 r1 e5 m2
Circ. motor
m3
60
Diagnosing the Temperature Sensor (Step 1) 1) 2) Measure resistance between .5-7 & .5-6 Should read approximately 50,000 OHMs at 75 degrees ambient. If open, replace sensor.
Reed switch
e3
Temp. sensor
Soil Sensor
Jumper
Service connector
NTC
I4
X1
I2.9
X2
I2.8 .1-1 .1-2
e0 a1
.6-1 .6-2
.5-7 .5-6
1 3 5
2 4 6
Module - I2 K1 + K2 + K3
Display Control Timer .1-3 .7-1
dispenser
.2-1 .2-2 A2
Dispenser actuator
.4-3
Water level 1 switch
.4-1
Water
.7-2
HTCO heater Flow switch
.4-2 f5 r1 e5 m2
Circ. motor
m3
61
Diagnosing the Temperature Sensor (Step2) 1) 2) If approximate value is read, add about 1 1/2 gallons of hot water from sink tap If sensor is good, resistance values should drop
Reed switch Temp. sensor Soil Sensor Jumper Service connector
e3
NTC
I4
X1
I2.9
X2
I2.8 .1-1 .1-2
e0 a1
.6-1 .6-2
.5-7 .5-6
1 3 5
2 4 6
Module - I2 K1 + K2 + K3
Display Control Timer .1-3 .7-1
dispenser
.2-1 .2-2 A2
Dispenser actuator
.4-3
Water level 1 switch
.4-1
Water
.7-2
HTCO heater Flow switch
.4-2 f5 r1 e5 m2
Circ. motor
m3
62
Thermostat Sub-assembly
Contained in the same housing, the temperature sensor also contains HTCO (bimetal) to disconnect heater at 185 degrees. The HTCO is wired in series with heating element.
63
64
65
Water Heater Circuit HTC opens at 185 Degrees 1200W heater, Heater measures 12 ohms (read at heater only) Float switch activated by action of circulation pump
Reed switch
e3
Temp. sensor
Soil Sensor
Jumper
Service connector
NTC
I4
X1
I2.9
X2
I2.8 .1-1 .1-2
e0 a1
.6-1 .6-2
.5-7 .5-6
1 3 5
2 4 6
Module - I2 K1 + K2 + K3
Display Control Timer .1-3 .7-1
dispenser
.2-1 .2-2 A2
Dispenser actuator
.4-3
Water level 1 switch
.4-1
Water
.7-2
HTCO heater Flow switch
.4-2 f5 r1 e5 m2
Circ. motor
m3
66
(Step 1)
Put dishwasher into the heat cycle (Pots & Pans cycleshortly after the first fill) Check for 120VAC at .7-2 on control module If no output voltage, change the control module Service
Reed switch
e3
Temp. sensor
Soil Sensor
Jumper
connector
NTC
I4
X1
I2.9
X2
I2.8 .1-1 .1-2
e0 a1
.6-1 .6-2
.5-7 .5-6
1 3 5
2 4 6
Module - I2 K1 + K2 + K3
Display Control Timer .1-3 .7-1
dispenser
.2-1 .2-2 A2
Dispenser actuator
.4-3
Water level 1 switch
.4-1
Water
.7-2
HTCO heater Flow switch
.4-2 f5 r1 e5 m2
Circ. motor
m3
67
(Step 2)
Remove the dishwasher from the installed position Remove the right side panel Remove yellow molex plug at terminal block
Reed switch
e3
Temp. sensor
Soil Sensor
Jumper
Service connector
NTC
I4
X1
I2.9
X2
I2.8 .1-1 .1-2
e0 a1
.6-1 .6-2
.5-7 .5-6
1 3 5
2 4 6
Module - I2 K1 + K2 + K3
Display Control Timer .1-3 .7-1
dispenser
.2-1 .2-2 A2
Dispenser actuator
.4-3
Water level 1 switch
.4-1
Water
.7-2
HTCO heater Flow switch
.4-2 f5 r1 e5 m2
Circ. motor
m3
68
(Step 3)
Check for continuity through the 185 degree T-stat Read between the lower portion of the molex plug and the left terminal on the heater.
Reed switch
e3
Temp. sensor
Soil Sensor
Jumper
Service connector
NTC
I4
X1
I2.9
X2
I2.8 .1-1 .1-2
e0 a1
.6-1 .6-2
.5-7 .5-6
1 3 5
2 4 6
Module - I2 K1 + K2 + K3
Display Control Timer .1-3 .7-1
dispenser
.2-1 .2-2 A2
Dispenser actuator
.4-3
Water level 1 switch
.4-1
Water
.7-2
HTCO heater Flow switch
.4-2 f5 r1 e5 m2
Circ. motor
m3
69
(Step 4)
Reed switch
e3
Temp. sensor
Soil Sensor
Jumper
Service connector
NTC
I4
X1
I2.9
X2
I2.8 .1-1 .1-2
e0 a1
.6-1 .6-2
.5-7 .5-6
1 3 5
2 4 6
Module - I2 K1 + K2 + K3
Display Control Timer .1-3 .7-1
dispenser
.2-1 .2-2 A2
Dispenser actuator
.4-3
Water level 1 switch
.4-1
Water
.7-2
HTCO heater Flow switch
.4-2 f5 r1 e5 m2
Circ. motor
m3
70
(Step 5)
Check the flow switch.With no water or circulation motor operation, the circuit should be open; Remove the flow switch and depress the actuator. Continuity should be read. Service
Reed switch
e3
Temp. sensor
Soil Sensor
Jumper
connector
NTC
I4
X1
I2.9
X2
I2.8 .1-1 .1-2
e0 a1
.6-1 .6-2
.5-7 .5-6
1 3 5
2 4 6
Module - I2 K1 + K2 + K3
Display Control Timer .1-3 .7-1
dispenser
.2-1 .2-2 A2
Dispenser actuator
.4-3
Water level 1 switch
.4-1
Water
.7-2
HTCO heater Flow switch
.4-2 f5 r1 e5 m2
Circ. motor
m3
71
72
73
Circulation motor reads 13.5 ohms between I2.4-2 & I2.1-1. Circulation motor operates on 120VAC.
Reed switch Temp. sensor Soil Sensor Jumper Service connector
e3
NTC
I4
X1
I2.9
X2
I2.8 .1-1 .1-2
e0 a1
.6-1 .6-2
.5-7 .5-6
1 3 5
2 4 6
Module - I2 K1 + K2 + K3
Display Control Timer .1-3 .7-1
dispenser
.2-1 .2-2 A2
Dispenser actuator
.4-3
Water level 1 switch
.4-1
Water
.7-2
HTCO heater Flow switch
.4-2 f5 r1 e5 m2
Circ. motor
m3
74
HANDS ON
75
76
*Drain pump runs for 15 seconds and stops. *Fill valve opens and fills sump. *Soil sensor samples water for clarity. *Water level switch closes first time. *Circulation pump starts, fill continues.
Rinse
*Water level switch closes second time. *Fill valve closes. *Circulation pump runs for 9 minutes and stops. *Soil sensor samples water (if too dirty go to pre-wash cycle, if OK go to wash cycle). *Drain pump runs for 30 seconds and stops.
77
Drying
*Fill valve opens and fills sump. *Water level switch closes first time. *Circulation pump starts, fill continues. *Heater circuit is activated. *Water level switch closes second time.
Rinse
*Fill valve closes. *Heater raises water to 125F and washes for 9 minutes. *Circulation pump stops. *Drain pump runs for 30 seconds.
Drying
78
*Fill valve opens and fills sump. *Water level switch closes first time. *Circulation pump starts. *Heater circuit activated, fill continues. *Water level switch closes second time.
Rinse
*Fill valve closes. *Actuator opens soap cup, repositions arm. *Heater raise water temp. to 161F and wash continues for 9 minutes. *Circulation pump stops.
Drying
79
*Fill valve opens and fills sump. *Water level switch closes first time. *Circulation pump starts, fill continues. *Water level switch closes second time. *Fill valve closes.
Rinse
*Circulation pump runs for 9 minutes. *Soil sensor samples water (if too dirty go to second rinse, if OK go to rinse aid cycle) *Circulation pump stops. *Drain pump runs for 30 seconds.
Drying
80
*Fill valve opens and fills sump. *Water level switch closes first time. *Circulation pump starts, fill continues. *Water level switch closes second time. *Fill valve closes. *Circulation pump runs for 9 minutes.
Rinse
Drying
81
*Fill valve opens and fills sump. *Water level switch closes first time. *Circulation pump starts, fill continues. *Water level switch closes second time. *Fill valve closes.
Rinse
*Actuator dispenses rinse aid. *Heater raise water temp. to 161F. *Circulation pump runs for 9 minutes and stops. *Drain pump runs for 30 seconds and stops. .
Drying
82
Unit is idle for 11 minutes for condensation drying to take place. Dishes retain heat from high temperature rinse better than tank of dishwasher, so moisture will migrate to dishwasher tank, condensing and gathering in the sump.
Rinse
Drying
83
Cycle Countdown On/Off Power Scrub Plus Scrub Wash Regular Wash Delicate/ Econo Quick Wash Rinse & Hold Refill Rinse Agent
On /Off
Power Scrub
Power
Regular Wash
Power
Temp.Options
Cycles
56 02 03 20 86 (8007)
CONGRATULATIONS!
for selecting your dishwasher. You have joined the many consumers who demand quiet and exceptional performance from their dishwashers. This manual was written with your safety and convenience in mind and the information contained herein is very important. We, at BOSCH, highly recommend that you read this manual prior to using your dishwasher for the first time. As an added convenience, a glossary of BOSCH DISHWASHER FEATURES DESCRIPTIONS has been added to this manual so you can truly understand and appreciate the philosophy put into this exceptional product. For even more information, visit our website at www.boschappliances.com to learn about your dishwasher as well as many other top quality Bosch appliances. Enjoy!
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ENGLISH - 1
UNIQUE FEATURES
UNIQUE FEATURES OF YOUR BOSCH DISHWASHER
STAINLESS STEEL INTERIOR Improves Drying Performance Resists Staining/Odors Lifetime Warranty (see details on last page of manual) TRIPLE FILTER SYSTEM 100% of the Wash Water is Filtered Before it Touches Your Dishes Large Object Trap Prevents Undesirable Objects from Damaging the Pump System IN LINE FLOW THROUGH WATER HEATER (BOSCH FlowThroughHeater) Temperatures in excess of 160F kill harmful germs while dissolving hard to remove fats and soils Eliminates an exposed heater element that can damage items that fall from the rack Creates More Interior Space (BOSCH Tall Tub) Flexibility to Load Dishwasher Safe Items in Upper or Lower Rack LOW NOISE SYSTEM (BOSCH AVS II ) Vibration Isolated Pump System Reduces Annoying Noises (BOSCH Suspension Motor) Triple Insulation Creates the BOSCH AVS II Silence Rating Side Panels Encapsulate Noise Separate Pump Systems, one for washing and one for draining, improve efficiency and reduce noise Toe Kick Sound Shield on the SHU 6800 series results in unbelievable sound performance (Bosch Sound Seal) RACKS Tall Tub Allows Use of 10 Plates in the Upper Rack and 12 in the Lower Rack Extra Tall Item Sprinkler Allows Removal of the Upper Rack and Washing of Items up to 22 Tall 12 Place Loading Capacity SAFETY Side Panels Enclose All Electrical Connections and Conserve Energy Water Shutoff Device, Stops the Flow of Incoming Water when it is Detected Under the Dishwasher Child Proof Cycle Selection - Cycle Selection Buttons Must be Pressed Twice to Change the Settings PRESSURE CONTROLLED FILLING SYSTEM Water Consumption is Reduced When Washing Small Loads Water Fill Levels Are Consistent Over Various Water Pressures Improved Accuracy Over Time Filled Systems DUAL PUMP SYSTEM Single Direction Main Pump is More Reliable Improved Main Motor Efficiency DETERGENT and RINSE AID DISPENSER Sliding Detergent Cup Lid Prevents Blockage Adjustable Rinse Aid Dispenser for Improved Performance in Various Water Conditions
2 - ENGLISH
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TABLE OF CONTENTS
TABLE OF CONTENTS
Important Safety Instructions Dishwasher Components Materials Chart Loading the Dishwasher Adding Detergent Adding Rinse Agent Identifying Dishwasher Controls Selecting a Wash Cycle Interrupting, Changing or Cancelling A Cycle Unloading the Dishwasher Special Features Care and Cleaning Self Help Models Features Features Descriptions Customer Service Warranty 4 5 6 7-9 10 11 12 13-15 16 17 18-19 20-21 22 23 24 25 26
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ENGLISH - 3
WARNING
WARNING When using your dishwasher, basic safety precautions should always be followed to reduce the risk of fire, electric shock, and/or injury to persons, including the following:
1. Bosch dishwashers are provided with two manuals; one, Installation Instruction Manual and one, Use and Care Manual. Read all instructions before using the dishwasher. 2. Use the dishwasher only for its intended function. 3. Use only detergents or wetting agents recommended for use in a dishwasher and keep them out of the reach of children. 4. When loading items to be washed: a. Locate sharp items so that they are not likely to damage the door seal; and b. Load sharp knives with the handle up to reduce the risk of cut-type injuries. 5. Do not wash plastic items unless marked dishwasher safe or the equivalent. For plastic items not so marked, check the manufacturers recommendations. 6. Do not touch the heating element during or immediately after use. 7. Do not operate your dishwasher unless all the enclosure panels are properly in place. 8. Do not tamper with controls. 9. Do not abuse, sit on, or stand on the door or dish rack of the dishwasher. 10.To reduce the risk of injury, do not allow children to play in or on the dishwasher. 11.Under certain conditions, hydrogen gas may be produced in a hot water system that has not been used for two weeks or more. Hydrogen gas is explosive. If the hot water system has not been used for such a period, before using the dishwasher turn on all hot water faucets and let the water flow from each for several minutes. This will release any accumulated hydrogen gas. As the gas is flammable, do not smoke or use an open flame during this time. 12.Remove the door to the washing compartment when removing an old dishwasher from service or discarding.
4 - ENGLISH
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DISHWASHER COMPONENTS
Figure 1, below, identifies the components of your dishwasher, and shows the page number(s) in this manual on which more information about the component is available. Familiarize yourself with the various parts of your dishwasher before you attempt to wash the first load of dishes.
10 9
5 6 3
2 7 4
Figure 1
Components: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Door gasket Detergent Dispenser Filters (3) Model and Serial Number Label Lower Rack Lower Spray Arm Rinser Agent Dispenser Silverware Baskets (2) Upper Rack Upper Spray Arm
Page Number: Pg. Pg. Pg. Pg. Pg. Pg. Pg. Pg. Pg. Pg. 21 10 20 25 9 21 11 9 8 21
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ENGLISH - 5
MATERIALS CHART
Important: Before you wash anything in the dishwasher, check the materials chart shown below in Table 1. Some materials are not dishwasher-safe and should be hand-washed. Others require special loading considerations. Before washing any dishware or cookware, contact the manufacturer of the material to confirm that it is dishwasher-safe.
Materials Chart
MATERIAL ACRYLIC ADHESIVE JOINED ITEMS ALUMINUM DISHWASHER USE NOT RECOMMENDED NOT RECOMMENDED USUALLY SAFE COMMENTS AND/OR SPECIAL INSTRUCTIONS Crazing may occur. Items joined by adhesives, whether plastic, wood, bone,steel, copper or tin, etc. may be loosened. Colored anodized aluminum may fade over time. Minerals in the water may cause spotting or darkening of aluminum. This can usually be removed by scouring with a soap filled steel wool pad. Handles may separate. Decorated china, stoneware, and crystal that is hand-painted or trimmed may discolor, fade, or spot. You should hand-wash these items. Position fragile glassware so that it will not topple over or come in contact with other dishes during the wash cycle. If you are not sure whether a particular item is dish washer safe, contact the dish manufacturer. Milk glass may yellow. Iron will rust. Wash by hand and dry immediately. The Bosch dishwasher is only intended for use in cleaning standard household dishware items. After drying the non-stick coating should be covered with a light coating of vegetable oil. Pewter will tarnish. Wash by hand and dry immediately. Wash only dishwasher-safe plastics. Decorated plastics may fade. Do not let stainless steel items contact copper, sterling silver, silverplate, or dissimilar metal items. Do not let sterling silver or silverplate items come in contact with dissimilar metal items. Tin will rust. Wash by hand and dry immediately. Wooden bowls, wooden utensils and wood handled utensils can warp, crack, or lose their finish.
GLASS IRON NONDISHWARE ITEMS NON-STICK COATINGS PEWTER, BRASS, & BRONZE PLASTIC
USUALLY SAFE NOT RECOMMENDED NOT RECOMMENDED USUALLY SAFE NOT RECOMMENDED USUALLY SAFE
STAINLESS USUALLY SAFE STEEL STERLING SILVER USUALLY SAFE & SILVERPLATE TIN WOOD Table 1 NOT RECOMMENDED NOT RECOMMENDED
6 - ENGLISH
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Use the Rinse & Hold cycle if waiting an extended period of time before washing. Pre-soak and hand-scour pots and pans with burned-on or blackened food. Do not place foreign objects, such as toothpicks, paper products, plastic bags, or packaging materials, into the dishwasher!
Figure 2
Top Rack
AHAM DW-1 -12 Place Setting
Before loading the dishwasher, review the material chart provided on Page 6.
Figure 3
Bottom Rack
Figure 4
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ENGLISH - 7
Cup Shelves Flip down cup shelves. Place glasses upside down with stems resting in the V of the shelves.
Figure 5
Figure 7
8"
10"
14"
12"
Figure 8 Upper Position Max. height (on top)8 Max. height (on bottom)14
Lower Position Max. height (on top)10 Max. height (on bottom)12
8 - ENGLISH
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Figure 10a Below is an example of a silverware loading pattern that prevents nesting.
Caution: Always load sharp utensils with the sharp point down !
NESTING SILVERWARE
Figure 9
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ENGLISH - 9
ADDING DETERGENT
For the best washing results it is important to use the correct type and amount of detergent and rinse agent.
45 25 15
Figure 14
The detergent will be dispensed automatically during the wash portion of the cycle.
Important: Too much detergent combined with soft water may cause etching of glassware.
WASH CYCLE
Scrub Wash 45 ml 25-45 ml 25 ml Regular Wash 25-45 ml 25 ml 15-25 ml Delicate/ Economy 25 ml 15-25 ml 15 ml Quick Wash 15-25 ml 15 ml 15 ml Rinse & Hold None None None
10 - ENGLISH
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Figure 15
Note: Refill rinse agent when the level indicator shows a silver background with black lines.
Rinse agent is available in liquid or solid form. Only use the liquid type of rinse agent in the Bosch dishwasher.
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ENGLISH - 11
On Off
Cancel Drain
SHV 4800
On Off
Clean
Cancel Drain
SHV 4300
On Off
Clean
Cancel Drain
SHU 9900
On / Off
CycleCountdown
88
Scrub Wash
Regular Wash
Delicate/ Econo
Quick Wash
Power
Cancel Drain
On / Off
Cycle Countdown
SHU 5300
Power
88
Scrub Wash
Regular Wash
Delicate/ Econo
Cancel Drain
On / Off
Cycle Countdown
SHU 4300
Power
88
Regular Wash
Delicate/ Econo
Cancel Drain
On / Off
Clean
Regular Wash
SHU 3300
Power Cancel Drain
On /Off
Power Scrub Regular Wash
SHU 3030
Figure 18
Cycles
Temp.Options
12 - ENGLISH
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A LOT
A LOT
A LITTLE
A LITTLE
VERY LITTLE
LOOSELY ATTACHED
SCRUB WASH
REGULAR WASH
DELICATE/ ECONOMY
QUICK WASH
CYCLE SEQUENCE
Pre-rinse
Pre-rinse Wash 150. .irst Rinse Second Rinse Rinse-aid 161. Drying
Pre-rinse Wash 140. Rinse Rinse-aid 161. Drying Wash 140. Rinse Rinse-aid 155. Drying Wash 104. Rinse Rinse-aid 140. Drying
Pre-rinse
Pre-wash Wash 161. .irst Rinse Second Rinse Rinse-aid 161. Drying
91 7.1 26.9
80 6.0 22.7
91 5.4 20.4
72 3.6 13.6
29 2.7 10.2
9 1.2 4.5
Table 3 The Bosch models featuring Sensotronic will reduce water consumption by approximately 20%, if the dishes are lightly soiled. For models with Top Rack Only, water consumption is reduced approximately 30% when using the feature. Shown above are the average values that may be obtained while running the dishwasher under normal conditions. Actual values may vary.The actual cycle duration, water and energy usage are dependent upon inlet water temperature. www.boschappliances.com
ENGLISH - 13
A LOT
A LOT
A LITTLE
A LITTLE
VERY LITTLE
(High Temp.Wash)
(Regular Temp.Wash)
(High Temp.Wash)
(Regular Temp.Wash)
CYCLE SEQUENCE
Pre-rinse one Pre-rinse two Pre-rinse three Pre-wash Wash 151. Rinse Rinse-aid 151.
Pre-rinse one Pre-rinse two Pre-rinse three Pre-wash Wash 135. Rinse Rinse-aid 151.
Pre-rinse
Pre-rinse
Pre-rinse
Drying
Duration in minutes Water consumption in gallons Water consumption in liters
Drying
98 6.5 25.35
90 6.5 25.35
9 1.19 4.5
Table 4 Note: On the SHU 3030, when you select Rinse & Hold on the Start and Run Knob, you must also select Rinse & Hold on the Temp. Options button. If not, the unit will go into heat delay, which will cause an extended run time. Soap should not be used with the Rinse & Hold cycle.
14 - ENGLISH
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Note: All indicator lights will remain illuminated until the on/ off switch is pressed or the door is opened.
SHU/SHI Models:
1. Close the dishwasher door, making sure that door latches are closed. 2. Press the on/off switch. 3. Select the button for the program de sired.* 4. The dishwasher will start automatically and continue to the end of the selected cycle. 5. At the end of the cycle the dishwasher will stop and either the Clean light will become illuminated, the LED display will showCL or 00, or the dishwasher will beep.
On / Off
SHU/SHI
CycleCountdown
88
Scrub Wash
Regular Wash
Delicate/ Econo
Quick Wash
Power
Cancel Drain
Figure 19
Cancel Drain
Figure 20
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ENGLISH - 15
To Interrupt a Cycle
1. press the on/off button to stop operation. 2. Wait at least 10 seconds (or until the water noises stop) before opening the door.
WARNING DO NOT PULL DOOR FULLY OPEN WHILE DISHWASHER IS IN OPERATION. QUICKLY OPENING THE DOOR WHILE DISHWASHER IS IN OPERATION COULD RESULT IN SERIOUS SCALDING.
ON/OFF BUTTON
ON/OFF BUTTON
On / Off
To Resume a Cycle
1. SHU/SHI models, close the door and press the on/off button. 1. SHV models, push the on/off button and close the door.
Power
Figure 21
Changing a Cycle
To change the cycle selection, press the program button of the desired cycle TWICE. The chosen cycle button (or the light above it) becomes illuminated, showing that it has been selected. * SHU 3030 models do not have program lights
CHANGE CYCLE
CHANGE CYCLE
Cycle Countdown
88
Regular Wash
Delicate/ Econo
Cancelling a Cycle
Each control panel shows which buttons to simultaneously push to cancel a cycle. Refer to your dishwasher to find the cancel drain buttons on your particular model. 1. Press the indicated buttons at the same time and hold for approximately 3 seconds. 2. When the drain pump noises stop and the LED display or clean light indicate that the end of the cycle has been reached, the dish washer is reset. 3. Press the on/off button to turn the dishwasher off. 4. The dishwasher is now ready to run a selected cycle. Add more detergent if necessary. Figure 22
Cancel Drain
CANCEL CYCLE
CANCEL CYCLE
Cycle Countdown
88
Regular Wash
Delicate/ Econo
Cancel Drain
Figure 23
16 - ENGLISH
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Unloading
When unloading the dishwasher always unload the lower rack first and then unload the upper rack. This will minimize the chance of water drops from the upper rack falling on the dishes in the lower rack. The silverware basket(s) of the Bosch dishwasher can be removed for easy unloading. The dishware tends to get hot immediately following a completed cycle. If the door is opened slightly for a few minutes before unloading, the dishes will cool more quickly.
Figure 24
Condensation Drying
The combination of a high final rinse temperature, the tubs cool stainless steel interior, and the sheeting action of a Rinse Agent result in effective and efficient drying. The closed condensation drying feature is hygienic, and saves energy and money. For best drying results, it is important that the Rinse Aid Dispenser be kept full.
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SPECIAL FEATURES
Please refer to the (pg. 23, Table 6) features chart to determine which special features your particular model dishwasher has.
Delayed Start
On a few Bosch dishwashers, the start of the washing cycle can be delayed for up to 9 hours in 1hour increments. Follow these steps to delay the start of a wash cycle: 1. Close the door of the dishwasher securely until the latches snap shut. 2. Press the on/off button. The indicator light for the cycle that was last selected illuminates. 3. Immediately press the timer button labeled DELAY-START-HOURS and the LED display will show 1h. 4. Press the DELAY-START-HOURS button as many times as necessary until the LED display shows the desired number of hours. (Ex: 1h, 2h, 3h...).
1h
Scrub Wash
Regular Wash
Delicate/ Econo
Cancel Drain
Figure 25
Figure 26
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SPECIAL FEATURES
Cycle Completion Signal
(SHU 9900 models) At the end of a wash cycle, the beeper will sound off two times, and again every 15 minutes until the dishwasher is turned off. To Enable or Disable the Cycle Completion Signal 1. Open the door, hold down the Quick Wash button and simultaneously turn the Dishwasher on. The Quick Wash light will blink (program mode). 2. While the light is still blinking, push the Quick Wash button. If the machine beeps, then the Cycle Completion Signal has been enabled. When you push the button again and it doesnt beep, it means that the Cycle Completion Signal has been disabled. 3. Turn the Dishwasher off to take it out of program mode.
Figure 27
Note: Be sure to remove the Extra Tall Item Sprinkler before you reinstall the top rack, otherwise the door could become damaged and not close properly.
Figure 28
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Clean Filters
Under normal use, the filter system is self-cleaning. The purpose of the Large Object Trap is to help prevent undesirable objects such as bones, glass, straws and toothpicks from damaging the pump system. Items such as these should be removed fromthe Large Object Trap. * Bosch dishwashers have a triple filter system composed of a Microfilter, a Fine Filter and a Large Object Trap.
To Remove the Large Object Trap: 1. Turn the ring handle (as shown in Figure 30) 1/4 turn counter-clockwise and lift out. 2. Lift out the large object trap for inspection.
Figure 30
3. If large solids, such as bones, large seed(s), or paper labels are present, remove them by hand. The Large Object Trap can also be flushed out by holding it under running water. 4. If necessary, the micro and fine filters can be removed at this time. To Re-insert the Large Object Trap in the Dishwasher: 1. Press the filters firmly into position. 2. Turn 1/4 turn clockwise until locked. 3. Pull gently to ensure that it is locked in place.
Take out Large Object Trap, Microfilter and Fine Filter to inspect and clean.
Figure 31
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Figure 32b
Gasket
Figure 33
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SELF-HELP
Dishwashers may exhibit problems that are unrelated to a malfunction of the dishwasher itself. The following table may serve to answer your question about a problem you are having without having to call a repair person.
PROBLEM
Dishes do not dry Indicator light(s) do not come on Dishwasher does not start Dishwasher runs a long time
POSSIBLE CAUSE
Rinse-aid dispenser is empty. Fill rinse-aid dispenser. A fuse may have blown or a circuit breaker tripped. Replace fuse or reset circuit breaker at your fuse box/breaker box. Door of dishwasher not properly closed. Close dishwasher making sure that door latches. If the dishwasher completes the cycle, but the run time seem exceptionally long it is probably due to cold incoming water. To avoid this problem it is recommended that before starting the dishwasher: open the hot water faucet at the sink nearest the dishwasher and run the water until it runs hot. Then turn off the water and start the dishwasher. Water line is closed or inlet filter is blocked. Open water valve and/or check inlet filter. Kink in drain hose. Filter clogged. Kitchen sink clogged. Air gap (type installed at sink) clogged. Check drain hose and fine and coarse filters (see section titled CARE and CLEANING). Check kitchen sink to make sure it is draining well. If problem is kitchen sink not draining you may need a plumber rather than a serviceman for the dishwasher. A program was not completely finished. Remove lower spray arm and clean arm and spray arm mounts. Too little rinse-aid. Too much rinse-aid used. Utensils not properly arranged. Incorrect type of detergent used. Use only automatic dishwasher detergents. Incorrect amount of detergent or rinse agent. Utensils incorrectly arranged or rack overloaded. Wash arm rotation blocked by utensils. Filters not properly fitted into position. Clogged nozzles in wash arm(s) Unsuitable program selected.
Machine cycle does not advance to rinse Water not pumped from dishwasher
Detergent dispenser lid will not close Lower spray arm does not rotate freely White deposits left on dishes Streaks on glassware Rattling noises Suds in dishwasher Unsatisfactory washing result
Table 5
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MODELS FEATURES
SHU 9920 Series
FEATURES
Bosch Flow-Through Heater 161F Wash Temperature Four-level Wash Condensation Drying Bosch Sensotronic Bosch Top Rack Only Wash Power Scrub Plus Cycle Power Scrub Cycle Scrub Wash Cycle Regular Wash Cycle Delicate/Economy Cycle Quick Wash Cycle Rinse & Hold Cycle Nylon Racks Height-Adjustable Upper Rack Flip Tines on Bottom Rack Electronic Controls Delay Start Digital Countdown Display LED Sequence Indicator Bosch AVS Silence Rating Triple Filter System Refill Rinse Agent Light Cycle Completion Signal
50 -
48 -
54 -
54 -
54
48
56 -
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ACCESSORIES CHART
PART NUMBER
1005 1025 1024 1042 1046 1040 1000 2004 UC UC UC UC UC UC UC UC
SS door with SS handle (SHV Series only)* SGZ SS door frame and front (SHU Series only; accepts SS panel only)* SGZ Almond door frame and front (Accepts almond panel only) SGZ Heavy-duty white door frame kit** (For 1/8 to 1/4 panels) SGZ Heavy-duty black door frame kit** (For 1/8 to 1/4 panels) SGZ Adaptor kit for 60 cm cabinet SGZ Extra large knife rack SGZ Glass rack insert for bottom rack (max. ht. 13.5) SGZ
Table 6
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M O D E L S
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CUSTOMER SERVICE
Your Bosch dishwasher requires no special care other than that described in the care and cleaning chapter. If you are having a problem with your dishwasher, before calling for service please refer to the Self-Help chapter. If service becomes necessary, contact your dealer or installer or an authorized service center. Do not attempt to repair the appliance yourself. Any work performed by unauthorized personnel may void the warranty. If you are having a problem with your BOSCH dishwasher and are not pleased with the service you have received, please take the following steps (in the order listed below) until the problem is corrected to your satisfaction.
1. 2. 3.
Contact your installer or the Bosch Authorized Service Contractor in your area. E-mail us from the customer service section of our web site, www.boschappliances.com. Write to us at the address below: BSH Home Appliances, Corp. 5551 McFadden Avenue Huntington Beach, CA 92649 Call us at: 1-800/944-2904.
4.
Please be sure to include (if writing), or have available (if calling), the following information: Model Number Serial Number Date of Original Purchase Date Problem Originated Explanation of Problem
Also, if writing, please be sure to include a daytime phone number. You will find the model number and serial number information on the label located on the right-hand side of the inner door of the dishwasher. See Figure 1for an example.
Figure 34 Please make a copy of your invoice and keep it with your manual.
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SCOPE OF WARRANTY Bosch will repair or replace any component part that proves defective under conditions of normal home use free of charge, labor and shipping costs included. Repair service must be performed by an Authorized Bosch Service Center (All cosmetic damages must be reported within 30 days of installation).
Bosch will provide replacement parts free of charge for any component part that proves defective under conditions of normal home use, labor charges excluded.
Bosch will repair or replace any microprocessor or printed circuit boards that prove defective under normal use during the second through fifth year from the date of original purchase, labor charges excluded.
Bosch will replace the upper or lower dish rack (excluding rack components) free of charge, if the rack proves defective in materials or workmanship under conditions of normal home use, labor charges excluded.
Lifetime Limited Warranty against Stainless Steel Rust Through From Date of Installation*
Bosch will replace your dishwasher with the same model or a current model that is equivalent or better in functionality if the inner liner should rust through under conditions of normal home use, labor charges excluded. Bosch will replace the stainless steel door of any dishwasher if the door should rust through under conditions of normal home use, labor charges excluded.
* Date of installation shall refer to the earlier of the date the dishwasher is installed or ten business days after the delivery date. Exclusions: This warranty does not cover service calls or repairs to correct the installation of the dishwasher, to provide instructions on the use of your dishwasher, to replace house fuses or correct plumbing or the electric wiring in your home or to repair any dishwasher thats use was in a manner other than what is normal and customary for home use. In addition, the warranties provided in this Statement exclude any defects or damage arising from accident, alteration, misuse, abuse, improper installation, unauthorized service work, external forces beyond Boschs control, such as fire, flood, and other acts of God, or installation not in accordance with local electrical and plumbing codes. Labor charges incurred in the repair or replacement of any dishwasher after the one year from date of installation shall not be covered by this warranty. Any and all replaced and/or repaired parts shall assume the identity of the original for purposes of the applicable warranty period. TO THE EXTENT PERMITTED BY LAW, THIS WARRANTY IS IN LIEU OF ALL OTHER EXPRESS AND IMPLIED WARRANTIES, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. BOSCH DOES NOT ASSUME ANY RESPONSIBILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. TO OBTAIN WARRANTY SERVICE, CONTACT THE NEAREST BOSCH AUTHORIZED SERVICE CENTER OR CALL 1 - 800 / 944 - 2904, OR WRITE BSH HOME APPLIANCES CORP. DIRECTLY AT: 5551 McFADDEN AVENUE, HUNTINGTON BEACH, CA 92649. BE SURE TO PROVIDE YOUR DISHWASHERS MODEL, SERIAL NUMBER, PURCHASE DATE AND THE SELLERS NAME AND ADDRESS.1
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