Khoa C kh B mn: Ch to my THI GIA HC K II (2010-2011) Mn thi: K THUT CH TO Thi gian: 60 pht (khng c s dng ti liu) Cu 1: (3 im) Nu c trng

g v hnh thc t chc sn xut ca dng sn xut hng lot. Cu 2: (4 im) Trnh by nh hng ca cng vng h thng cng ngh n chnh xc gia cng chi tit. Cho v d minh ha. Nu cc bin php khc phc? Cu 3: (3 im) Cho s g t chi tit (nh hnh v) gia cng rnh then theo phng php t ng t kch thc. Hi: - Chi tit c khng ch bao nhiu bc t do? - Tnh sai s chun kch thc h v H. Bit lch tm gia mt tr ngoi v tr trong l 2e.

p n :
Cu 1: (3 im) Nu c trng v hnh thc t chc sn xut ca dng sn xut hng lot. Sn lng hng nm khng qu t. Sn phm ch to thnh tng lot, c chu k xc nh. Sn phm tng i n nh. S dng thit b chuyn dng v my vn nng. My mc c b tr theo qui trnh cng ngh

Cu 2: (4 im) Trnh by nh hng ca cng vng h thng cng ngh n chnh xc gia cng chi tit. Cho v d minh ha. Nu cc bin php khc phc?
He thong cong nghe bao gom: May, o ga, dao, chi tiet (MGDC) - Chung co o cng vng nhat nh v vay khi chu lc tac ong chung se b bien dang gay nen sai so kch thc va sai so hnh dang hnh hoc Do tnh chat lan truyen cua lc cat nen gay ra mot loat cac bien dang tiep theo cua he thong cong nghe - V du khi tien trn: P2 = Px2 + Py2 + Pz2 Thanh phan Px khong gay anh hng khi tien trn (tr tien vai) Khi gia cong, dao tien se b dch chuyen 1 lng D lam cho ban knh cua chi tiet gia cong tang t R len (R + DR) - Thanh phan lc tac ong trc tiep lam bien dang he thong cong nghe o chnh la Py (v Px t anh hng, Pz lam nhiem vu chnh la boc phoi va bien dang theo phng z la rat nho so vi R nen co the bo qua). Do vay, neu o c Py va lng chuyen v y th ta se xac nh c o cng vng cua he thong cong nghe. n Bien phap nang cao o cng vng he thong cong nghe: o Tang o cng vng cua he thong: - Giam chieu dai cong xon - Tang ng knh - Dung vat lieu co mo un an hoi E cao - Giam khoang cach gia hai goi ta o Giam bt so khau trong he thong cong nghe. Giam bt so chi tiet trong mot bo phan, thay cum nhieu chi tiet nho bang mot chi tiet ln co o cng vng cao hn, o Nang cao chat lng che tao cac chi tiet cac chi tiet, yeu cau cac be mat phai phang e giam ng suat khi tiep xuc. o S dung may hp ly. ac biet khi gia cong cac truc dai, o Kiem tra nh ky o cng vng cua cac chi tiet trong he thong cong nghe, tranh tnh trang moi cua vat lieu o Khong s dung dao qua mon. -

Cu 3: (3 im) Cho s g t chi tit (nh hnh v) gia cng rnh then theo phng php t ng t kch thc. Hi: - Chi tit c khng ch bao nhiu bc t do? -Tnh sai s chun kch thc h v H. Bit lch tm gia mt tr ngoi v tr trong l 2e

Chi tit cn khng ch 5 bc t do v : nh v trn khi V di Gia cng rnh then cch u trc mt khong a, do phi khng ch chi tit dch chuyn theo chiu di

*Sai s chun kch thc h : gc kch thc l tm l

a - y1 - y2 - h = 0 h = a - y1 - y2 y1 = ON - OM y2 = OM Nn h = a - ON + OM - OM = a - NI - IO D = (a - NI ) a 2 sin 2 dD e c ( h) = + 2e a 2 sin 2
*Sai s chun kch thc H : gc kch thc l mt ngoi trc
a - x1 + x
2

- H = 0
2

H = a - x1 + x x 1 = ON x Nn
2

- OM

= NI + IO - OM + OJ - OM

= OJ - OM H = a - NI - IO + OM = a - NI + OJ - IO D D = ( a - NI ) + a 2 2 sin 2 dD dD dD 1 e c(H ) = = (1 ) a a 2 2 2 sin sin 2 2