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ABSTRACT This paper presents various examples on the application of membrane structures in Indonesia and abroad, as well as to present the membrane structural design concept. Due to its flexible behavior, the membrane structure can be calculated as a thin membrane element on which the external loads are carried by tensile stresses that are induced in the membrane surface only, called membrane stresses. These membrane stresses should form an internal and external equilibrium against the external forces within a specific boundary condition that may induce the reaction forces, which represent in fact the basic forces to design the supporting structure such as pretensioning cables or space truss structure. Besides, some damages and failures of membrane structure are presented and discussed in this paper as a good learning for the future membrane design, fabrication and erection. Due to its characters of being flexible, easy to form, and light weight, the membrane structure is often used for the aesthetic roofing or siding of various buildings such as stadium, theatre, swimming pool, exhibition hall, lobbys roofing or side walks awning of a hotel or mall, or a rest areas awning in a garden or beach, as well as for roofing at an entertainment center, etc. KEY WORDS: membrane, aesthetic, light weight structure, pre-tensioning. ABSTRAK Makalah ini menyajikan berbagai contoh penggunaan struktur membran di Indonesia dan luar negeri, serta menyampaikan konsep perancangan struktur membran. Karena perilakunya yang fleksibel, maka struktur membran dapat dihitung sebagai elemen membran tipis yang tidak menahan momen dan gaya geser, melainkan hanya menerima gaya normal tarik yang bekerja mengikuti permukaan membran yang melengkung, dan yang akan menimbulkan tegangan tarik pada bidang membran yang disebut membrane stress. Tegangan membran ini, yang akan menjadi dasar pra-penegangan struktur membran, harus dapat menimbulkan keseimbangan internal maupun eksternal sesuai dengan beban luar dan kondisi batas struktur membran, yang kemudian menimbulkan gaya reaksi yang dapat digunakan untuk merancang gaya prategang kabel luar atau struktur baja ruang yang mendukung membran tersebut. Di samping keberhasilan struktur membran, beberapa kegagalan struktur membran akan pula dibahas dan diberi komentar penyebab kegagalannya agar dapat menjadi pelajaran dalam perancangan, fabrikasi dan pemasangan struktur membrane di kemudian hari. Karena perilakunya yang fleksibel, mudah dibentuk dan ringan, maka struktur membran sering digunakan sebagai struktur atap atau dinding bangunan dengan nilai estetika yang tinggi, seperti untuk stadion, teater, kolam renang, exhibition hall, atap lobby atau side walk di hotel-hotel berbintang atau mal, tenda istirahat di taman atau pantai, atap entertainment center, dan lain sebagainya. KATA KUNCI: membran, estetika, struktur ringan, prategang. ______________________________________________________________________________
1) 2) 3)
Director of PT. Partono Fondas Engineering Consultant Director of Beijing Z&T Fabric Architecture Technology Co. Ltd. Director of Beijing Xindayu Water Conservancy & Construction Co. Ltd.
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MEMBRANE STRUCTURE:
A MODERN AND AESTHETIC STRUCTURAL SYSTEM
FX Supartono Li Zhongli Wang Xiujiang
1. INTRODUCTION
The membrane structure, called also fabric structure or tension structure, is a modern structural system that was developed in the middle of 20th century, with a thin and flexible surface (membrane) that carries loads through tensile stresses only (no compression or bending). This structure uses various types of thin and high strength membrane materials such as PVC, PTFE or ETFE, which is usually supported by another tension or compression or bending structures such as high strength cables or steel columns or space truss structure. By applying a tension stressing in the membrane surface, it may present an aesthetic shape of a spatial structure. Due to its characters of being flexible, easy to form, and light weight, the membrane structure is most often used as roofs as they can economically and attractively be extended to large span, e.g. for the aesthetic roofing or siding of various buildings such as stadium, theatre, swimming pool, exhibition hall, lobbys roofing or side walks awning of a hotel or mall, or a rest areas awning in a garden or beach, as well as for roofing at an entertainment center, etc. The first successful development of membrane structure in large-scale was realized by Russian engineer Vladimir Shukhov in the Nizhny Novgorod Fair in 1896 [1]. He has developed a membrane shell structure covering an area of 27,000 m2 that were composed of membrane and steel trusses (Fig. 1). For this expo, Shukhov has designed and realized successfully eight membrane structures as thin shell structure exhibition pavilions.
Fig. 1. Worlds first membrane shell structure in 1896 Fig. 2. Membrane roofing at Olympic Stadium in Munich 1972 [Wikipedia]
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In the 20th century, the concept was more developed by European architects e.g. Italian architect Antonio Gaudi and German architect Frei Otto for various large span membrane-covered structures in Europe and Australia such as German Pavilion at World Expo 1967 and the Sydney Myer Music Bowl. However, the membrane roof of Olympic Stadium designed by Frei Otto in 1972 Summer Olympic Games in Munich (Fig. 2) has induced extensive use of membrane roofing structures in all over the world [1]. The later successful development of membrane structures are shown as examples in Fig. 3 to 8. Fig. 3 shows the famous Jiangsu Nantong Stadium with retractable membrane roofing system (being able to be retracted for opening and shutting). Fig. 4 shows the Grand Opera House in Shenzhen with tension style membrane roofing. Fig. 5 shows the Tenggarong Madya Stadium at Kutai Kartanegara with frame membrane roofing system. Fig. 6 shows the membrane covered pedestrian street at Shenzhen.
Fig. 3. Jiangsu Nantong Stadium with retractable membrane roofing system [Li Zhongli]
Fig. 7 shows the beautiful membrane roof of Grand Stadium at Wuhu. Fig. 8 shows the membrane-covered Pasar Kapiten (Pasar Kuliner) at Palembang. Those examples show different types of membrane structures in various purposes.
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Fig. 10. Tension membran at main bo ne oulevard 10 o of 201 Shanghai World Expo [Li ZL]
The tension is induced in t membra in addit the ane tion to any s weight and live loa they self ads may carry, with the objecti to ensur that the normally ve flexible structural elements ive re ery e rema stiff under all workin loads. ain ng Tens sion can b applied to the me be embrane by stretching from its edges or by prey g tensioning cables which is supporting the membrane and hence changing its sh s g hape. In this c case, the le evel of prete ension will d determine th shape of membrane structure. he f e
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How wever, the in nternal force path of th system is more com e his s mplicated th the usua frame han al struc cture so that the structural desig the cut gn, tting patter design a rn and the ins stallation shou be done with high p uld precision (Fig. 11 & 12) ).
Fig. 11. Tension membrane i 2010 Shan in nghai World Ex [Li Zhon xpo ngli]
Fig. 12. Tension membran in 2010 Shanghai ne World Expo [Li Zh d hongli]
2.2. Frame Me embrane Structure This kind of me embrane st tructure is c composed by a self-st table frame structure covered e with membrane The fram structure can be steel frame, steel spac frame or space e. me e s , ce o truss then wor s, rking togeth to supp her port all work king loads. The desig of this structural gn syste is simila than the u em ar usual frame structure. The only difference is that the me e embrane shou be calcu uld ulated as a plane stres element so that the external lo ss e oads are ca arried by tensile stresses that are induced in the mem s mbrane sur rface only, called me embrane stres sses (Fig. 13 and Fig. 1 14).
Fig 13. Membrane roofing of Tenggaro g. ong Madya Stadium [PP Kaltim] a
2.3. Air-suppo orted or Air r-inflated M Membrane Structure The air-support or air-in ted nflated mem mbrane structure uses the air pres ssure that is blown i continuously ins side the me embrane st tructure to inflate the m membrane until becom ming stiff to su upport its se weight a all other surface loads. Usuall a pressur of approx elf and r ly re ximately 3/1000 higher than the atm mospheric p pressure will be applied and shou remain constant uld c
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during operation. To attain this condition, an automatic air pressure regulator should be installed in order to ensure the maintenance of constant air pressure inside the membrane (Fig. 15 and Fig. 16).
3.3. ETFE Type Membrane Material ETFE type membrane is composed of thin ethylene-tetra-fluoro-ethylene layer. Due to its fineness, ETFE membrane is much more transparent (tranparancy rate 90%) than the
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abov two typ ve pes of membrane so that in certain exte o c ent can re eplace glas sses as trans sparent roo ofing material. Howev ver, as the ere is no base fabr in this type of ric mem mbrane, it h has less str rength. The erefore, this membran is usually not used for the s ne d tension membra ane structu but is m ure more applica able in the frame mem mbrane stru ucture or air-supported m membrane s structure. Ap pplication example of t this membra can be seen at ane the Cube Swim mming Hall in the 2008 Beijing Su 8 ummer Olym mpic Games (Fig. 19). s ype rane Materi ial 3.4. ePTFE Ty Membr ePTFE type me embrane is composed of expande PTFE as base fabr and then treated ed s ric n with PTFE lining so that is becoming a pure PTF based m s FE material. It is more flex s xible and has better plian behavior than the other membra materia and mor transpare than nt ane als re ent the usual PTFE membrane (tranparancy rate 40%). B Besides, it is possible to be e recycled so tha can be ra at ated as sust tainable ma aterial. ePTFE membra has been used ane in No orway Pavil lion at 2010 Shanghai World Expo (Fig. 20). 0 o
Fig 19. The Cube Swimm g. ming Hall at 2 2008 Beijing Olympic [FX Supartono] X ]
Fig. 20. Norw Pavilion in 2010 Wor Expo F way rld using ePTFE membrane [Li Zhongli] g Z
3.5. Common Character ristics of Membrane Materials M Altho ough there are various types of m s materials, the membra t ane should have the following f common charac cteristics: High strength h Durable Self-cleaning g Sound insula ation Heat insulatio on Lo rate flam ow mmable
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4.1. Form-finding Analysis Form-finding is a step of analysis to find an equilibrium shape of the membrane that may satisfy the pre-tensioning force distribution at the given boundary condition. A correct form-finding analysis will give a good base to enter on the next steps of loading analysis and cutting pattern analysis. It should be understood that the behavior of membrane structure which depends upon pre-tensioning to attain their strength is non-linear, so that the membrane shape is generally difficult to design. For that reason, the form-finding analysis is usually done in two steps. Firstly, we may assume the membrane mass is very light, and that the pre-tensioning force will not vary on the variation of membrane form. Based on assumption of constant pre-tensioning force and constant cable length with very small elastic modulus (to attain a very flexible assumption), we may obtain a membrane curve shape that satisfies the equilibrium condition. Next step, based on the first step result, we return to the real characteristic and behavior of the materials in doing the real form-finding analysis so that we may obtain a real membrane shape that satisfies the real equilibrium condition at the given boundary condition. 4.2. Loading Analysis Loading should be analyzed in accordance with the local building code. In general, in the tropical weather zone, we should consider at least the following loading condition: Dead load / self weight Prestress / pre-tensioning load Live load Wind load Other loads such as rain water load, temperature load, etc. Loading combination should be done in accordance with the local building code. For the frame membrane structure in particular, seismic load should be considered in the analysis. 4.3. Cutting Pattern Analysis Cutting pattern analysis should be developed according to the correct form-finding analysis result. Objective of this analysis is to obtain how to use the plane and flat membrane material without pre-tensioning in controlling and managing the real curve shape (e.g. paraboloid shape, saddle shape, etc) under pre-tensioning. In this step, economic aspect should be considered in how to obtain the most effective and efficient cutting pattern so that a minimal material waste can be achieved. 4.4. Membrane structure design concept Due to its flexible behavior, the membrane structure can be calculated as a thin membrane element on which the external loads are carried by tensile stresses that are induced in the membrane surface only, called membrane stresses. These membrane stresses should form an internal and external equilibrium against the external forces within a specific boundary condition that may induce the reaction forces, which represent in fact the basic forces to design the supporting structure such as pre-tensioning cables or space truss structure.
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Until the end o 60th (20th century), physical forming me l of , f ethod was the main analysis meth for mem hod mbrane stru ucture. The soap film m method developed by G German arc chitect and engineer Frei Otto was one of s the m most well k known physical forming method. In the physical meanin soap film have g ng, ms unifo orm stress in every dir rection and require a closed bou d undary to fo orm. They naturally n form a minimal surface, w m which is meaning the shape with minimal ar s rea and em mbodying minim energy However for large films, the self weight can seriou mal y. r s usly and ad dversely affec the form. ct For a membrane with curva ature in two directions, the basic e o , equation of equilibrium is: m
wher re: R1 and R2 are the princ cipal radius of curvatu for soap films or th direction of the s ure p he ns warp and we of membr w eft rane t1 and t2 are t tensions in the rele the s evant directions 2 w is the load per m M.R. Barnes [2] [7] propose to use d ed dynamic rela axation method to mas ster the me embrane struc cture form-f finding analy ysis. The ad dvantage of this metho is no nee to solve the nonf od ed t linea analysis process b need to control manually th elements stiffness on the ar but o m he s calcu ulation. H.J. Schek & L Grundig [8] [10] prop L. posed to us very sm curve e se mall elements an force nd dens sity method to perform the form d m m-finding an nalysis, on which eac element can be ch simp plified in line behavio so that the process is more simp and quic ear or e s ple cker. nxian [11][12] p proposed to use the m o minimum multiplier me ethod to solve the form m-finding Wen analy ysis, while R.B. Hab ber upon that basic idea propo osed the e extended minimum m multiplier metho [13]. E. Ha & G.H. Powell [14][[15] brought t finite element technique in od ang the this analysis, w while Toshio & Chin Ts o sangli [16][17] proposed finite curve element me ethod to solve the analys e sis.
8][19] Grun ndig & Mon ncrieff have more developed lat the forc density method [18 e ter ce and created the Com mputer Aide Design (C ed CAD) progr ram for mem mbrane stru ucture analy ysis.
Fig. 2 Finite element method for complic 21. d cated membr rane shape a analysis
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Now the non-linear finite element analysis has been largely used by the designers to analyze the membrane structure, especially for the complicated membrane shape analysis (Fig. 21). Makoto [20] and his Japanese colleagues have also developed a complete CAD & CAM program for analysis and fabrication of membrane structure. 4.5. Membrane structure design procedure 4.5.1. Safety factor First should choose type of membrane to be used, and then define its mechanical characteristics. In the design analysis, a safety factor of 3.0 to 4.0 will generally be required for temporary loading condition, and 6.0 to 8.0 for permanent loading condition to calculate the maximum warp and weft stresses of membrane elements. 4.5.2. Loading 4.5.2.1. Self weight / Dead load (DL) Membrane self weight will be defined according to the membrane type. 4.5.2.2. Pre-tensioning load (PL) The membrane has to be pre-tensioned in order to form the required shape and geometry. A uniform pre-tensioning load should be inputted in warp direction and weft direction. Reaction force will be obtained by calculation that can be used later as action loads to the supporting structures. 4.5.2.3. Live load (LL) Live loads will be applied for example as installation working load or snow load. 4.5.2.4. Wind load (WL) Wind load will be defined in accordance with the design wind speed and the site characteristics. 4.5.2.5. Other loads (OL) Other loads will be applied for example for temperature load, differential boundary displacements, seismic load, etc. 4.5.3. Loading combinations Loading combinations will be calculated generally according to the Working Stress Design Method (non-factored combination): Load Case 1: Load Case 2: Load Case 3: Load Case 4: Load Case 5: Load Case 6: Load Case 7: DL + PL DL + PL + LL DL + PL + WL DL + PL + LL + WL DL + PL + LL + OL DL + PL + WL + OL DL + PL + LL + WL + OL
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In fact, the loading combination can be more than the above mentioned, because wind load, temperature load and seismic load can be considered for (+) and (-) depending on the loading direction.
5.2. Shandong Yantai Stadium Element tension membrane structure Yantai stadium has a symmetric crescent moon shape of membrane roofing that is stayed by cables on a steel arch of 285m span, with membrane surface of 14,000 m2. The longest cantilever span of the membrane roof is 36m, with the highest membrane roof level at +27.6m, and the highest steel arch level at +38.6m (Fig. 24 & Fig. 25). This stadium is a tension membrane structure with tensioning applied per membrane element.
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5.3. Tenggarong Madya Stadium Frame membrane structure Tenggarong Madya stadium has a curve shape of membrane roofing that is supported by arch steel truss of 232.93m span, with the highest arch level at +37.98m. The membrane surface area is 6,300 m2, with the widest span of 32.42m (Fig. 5, 13 & 14, Fig. 26 & 27). This stadium has capacity for 30,000 persons, and being one of the most modern stadiums in East Kalimantan.
5.4. Beijing Environment Air-Supported Membrane Structure This membrane structure has rectangular shape at its base, 120m long and 68m wide, with the highest level at +24.2m. The total volume inside is 150,000m3 (Fig. 15, Fig. 28 & Fig. 29). The membrane has 3 exit doors, among them two doors are for emergency exits. Air pressure inside the membrane is approximately 3/1000 higher than the atmospheric pressure.
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5.5. Aero Spatial Experiment Base Camp Air-inflated membrane structure This membrane structure consists of two parts combination of air-supported membrane and air-inflated membrane, having dimension of 92m long, 60m wide, and cylinder with 40m diameter (Fig. 30 & 31). The dome is installed with 12 air-inflated stiffeners (3m diameter each) in meridian direction and 3 air-inflated stiffeners (2.5m diameter each) in transverse direction; while the cylinder is installed with 5 air-inflated stiffeners (2.5m diameter each) in perimeter and 3 air-inflated stiffeners (2m diameter each) in longitudinal direction (Fig. 31).
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7. CLOSING REMARK
In the past civil engineering history, the civil engineers have tried to find and develop a structure that may decrease or eliminate the action of bending moments and shear forces through an arch or dome structure for obtaining a state of near compression only. The membrane, due to its character of being flexible, will have that advantage to carry loads through tensile stresses only (no compression or bending moment or shear). This will facilitate the easy application of membrane to be used for large span roofing structure. In addition, due to its light weight, we believe that the membrane might become one of the favorite construction materials in the future.
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REFERENCES
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