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Eliminate Your Corrosion and Wear Problems

The AEGIS Way


AEGIS brings technical and business goals together in power plant opera/ons; solving the corrosion, erosion and wear (CEW) challenges that are impac/ng your sites ability to operate reliably and eciently. Our technical sta has over 150 years of experience in material science and plant opera/ons on hundreds of plants opera/ng globally. The knowledge we hold in this eld is second to none, and our interest is to use that knowledge to meet your opera/ng challenges. The process of delivering high value solu/ons to industry is a root cause/failure analysis process we call; Opera&onal Forensics. Opera/onal Forensics is the rst part of a four step process that incorporates the best prac/ces of mul/ple disciplines to arrive at the right solu&on for you. Assess Analyze Design Deliver We have no product list to try to squeeze your problem into for a x, at AEGIS we evaluate all of the available technologies to provide the right solu/on. Our Sta Scien/sts have experience in dealing with virtually every type of material failure and corrosion, erosion or wear problem that has been seen in a power plant including:

w w w w w w w

Coal Ash Corrosion Stress Corrosion Reducing Environment Fly Ash Erosion Burner Tip Wear Thermal Fa/gue Pulverizers

w Circumferen/al Cracking w Sulda/on / Oxida/on w Soot Blower Erosion w Ash Slurry Erosion w ST/LT Overhea/ng w Cyclic Fa/gue w Coal Piping

Delivers Value The Right Solu/on AEGIS not only solves your problems, we can deliver the complete solu/on to your plant. Our capabili/es include:

w Technical Services w Full Service Met Lab w Engineering w Pressure Part Design / Redesign w Manufacturing w Pressure Parts / BOP w Materials w Analysis / Specica/on w Research and Development w Next Gen Technologies and Materials

AEGIS Prime Solu/ons

200 Compress St. Chattanooga, TN 37405 (423) 702-4400 info@aegisprime.com www.aegisprime.com

AEGIS Technology Center


AEGIS is expanding a 5000 SF technology center located at the 200 Compress Street facility in Chattanooga, TN

Op/cal Equipment

Jeoul JSM-6010LA InTouchScope SEM/EDS


ResoluBon High Vacuum mode: 4nm (20kV), 8nm (3kV), 15nm (1kV) MagnicaBon - x5 to x300,000 (printed as a 128mm x 96mm micrograph) Maximum specimen size - Observa/on 125mm dia. Loadable152mm, Height50mm X=80mm, Y=40mm, Z=5mm-48mm R=360 (endless) Tilt -10/+90 EDS - Standard (LA Version), Embedded EDS system (silicon drin detector technology)

Leica DMR Microscope w/Digital Camera & Sonware


Light Microscope 50 1000X Magnica/on Light and Dark Field Diusers, Filters, and Aperture Adjustment Nickel Plating Systems (3) Rockwell Harness Tester; B or C Scale Leco M 247 AT Micro Hardness Tester; 10 1000 grams Proceq Equotip Hardness Tester Portable Riehle Tensile Tester 0-60,000 lb. capacity Flat bar Tensiles from .252, .505, etc. Compression Testing Capability Mager Sample Preparation Stations Saw, Belt Sander, Mounting Press Saphir 520 Micro Polisher Labconco Chemical Vent Hoods (2) 6 ft. Workspace Corning Stirring Hot Plates (6)

Leica S6D Low Mag Scope w/Digital Camera & Sonware


Broad Field Various magnica/ons Wide area scope Various Magnica/on Adjustment Lighted Viewing

Leica Stereo Zoom 4 Microscope


AEGIS Prime Solu/ons

200 Compress St. Chattanooga, TN 37405 (423) 702-4400 info@aegisprime.com www.aegisprime.com

FaciliBes
74,000 SF Manufacturing Facility; 65 ton overhead crane capacity, 5000 SF Office and Technology Center centrally located in Chattanooga, TN with rail and over the road access to major interstates Heat Trea/ng & Diusion
2400F - 40 (35x5x4 Controlled Heat Zone) Electric w/Automa/c Controls 2400F - 40 (30x10x8 Controlled Heat Zone) Natural Gas w/Automa/c Controls 1300F 20 (20x8x8 Controlled Heat Zone) Natural Gas w/Manual Controls 2400F 10x2x2 (Controlled Heat Zone) Natural Gas w/Automa/c Controls 2400F 18 x 10 x 6 (Controlled Heat Zone) 4 Burner, Natural Gas w/Automa/c Controls 2400F 10 x 8 Linberg Hydrogen Furnace Automa/c Feed & Controls 2192F Bench Top Furnace (2) Electric w/Automa/c Controls 2732F Bench Top Furnace 3 Zone, Electric w/Automa/c Controls 2732F Bench Top Furnace Electric w/Automa/c Control
Furnace Tables; 96 x 48 x 36 (inches) Furnace Table; 90 x 49 x 39 (inches)

Quench Tanks
10 deep x 16 wide x 24 long 20 deep x 10 wide x 20 long

Blas/ng, Spray & Paint


30 x 30 x 80 Enclosed Building Kaeser Plant Compressors Baghouse

AEGIS Prime Solu/ons

200 Compress St. Chattanooga, TN 37405 (423) 702-4400 info@aegisprime.com www.aegisprime.com

FaciliBes (cont.)
Spray & Fuse
Tech Flow Dual Rota/on Gantry Systems (2)
Automa/c X-Y Axis with rota/onal HVOF heads Tables; 12 x 45 (feet)

Bridge Master (2) Twin Wire Arc Spray Systems (TWAS) Eutec/c Plasma System (PTA) Support Equipment
(3) 2000 Teradyne Spray Guns (4) 3000 Teradyne Spray Guns (15) Puddle Torches Auto Fuse Sta/on Power Feed Systems Drake Arbor Press Queen City Dual Rock Grinder Baldor Dual Rock Grinder Walker Turner Drill Press (2) Stone Saw Chop Saw Cyclo Blast Booth Table Circle Saw Raymond Screen Mill Metco Spray Booth Spreader Beam 25,000 lbs. Lincoln Power Wave 455 Mig Complete Setup (2) Miller 70 Series Complete Mig Setup on Cart (2) Miller SR 200A S/ck-Tick Welders Hobart Generator Miller MP-65E Power Supply Wes/nghouse complete S/ck Setup/ Welder-Generator Dry Rod (Rod Oven) Ideal Arc Welder Lincoln Wes/nghouse S/ck Welder Ideal Arc Lincoln Welder Cuung Torches; Oxy, Acetylene, Argon, Hydrogen, Assorted Gauges, 20 Fire Ex/nguishers

Fabrica/on Equipment

AEGIS Prime Solu/ons

200 Compress St. Chattanooga, TN 37405 (423) 702-4400 info@aegisprime.com www.aegisprime.com

AEGIS Prime Solu/ons

200 Compress St. Chattanooga, TN 37405 (423) 702-4400 info@aegisprime.com www.aegisprime.com

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