Rei Vol V

CETHAR VE SSE LS LIMITED
M/s. REI AGRO LIMITED. 2 X 36 MW CAPTIVE POWER PLANT BOILERS (BG059 & BG060)
TABLE OF CONTENTS
SL. NO. VI. DESCRIPTION STEAM AND WATER ANALYSING SYSTEM:
STEAM AND WATER ANALYSING SYSTEM
PAGE NO.
003
VII.
OTHERS:
OXYGEN ANALYSER NOX, SOX ANALYSER OPACITY MONITOR FUEL LEVEL INDICATOR PRESSURE REDUCING & DE-SUPERHEATING STATION NON-METALLIC EXPANSION JOINTS SOOT BLOWER ZERO SPEED SWITCH FLOW NOZZLE STEAM TRAP GEARED MOTOR H.T. MOTOR LIST OF MOTORS DISC SPRING SPRING HANGER STRAINER
008 011 012 015 033 058 065 080 089 110 113 124 129 131 160 164
(BOILER BG059)
DATA SHEET

DESCRIPTION
MAKE APPLICATION QUANTITY (COMMON FOR 2 BOILER) MAX. SAMPLING PRESSURE MAX. SAMPLING TEMPERATURE SAMPLING LINE SAMPLING INLET LINE SIZE COOLING WATER INLET TEMP. COOLING WATER OUTLET TEMP. COOLING WATER INLET PRESSURE COOLING WATER OUTLET PRESSURE SAMPLE CONDITIONING ANALYSERS REQUIRED 32C 42C 3.0 ksc(g) PROVIDED PH CONDUCTIVITY HYDRAZINE SILICA (COMMON FOR BOILER - I &II) TYPE OF TRANSMITTERS TRANSMITTER POWER SUPPLY TRANSMITTER FOR ALL OTHER INSTRUMENTS MONITOR OUTPUT ENCLOSURE PROTECTION TOTAL NO. OF ANALYSERS 4 TO 20 mA 4 TO 20 mA 4 TO 20 mA 16 NOS 4 TO 20 mA WEATHERPROOF (NEMA 4X) SMART, DIGITAL, INDICATING & 4 WIRE TYPE 230 V AC 230 V AC 230 V AC 230 V AC 230 V AC 230 V AC 230 V AC 230 V AC
SPECIFICATION
M/S. ROSEMOUNT
FEED LINE
1 NO. 112.3 ksc(g) 155C SS 304
BLOW DOWN LINE 2 NOS. 102 ksc(g) 306C SS 304 32C 42C 3.0 ksc(g) PROVIDED PH CONDUCTIVITY
SAT. STEAM LINE 2 NOS. 102 ksc(g) 306C SS 304 32C 42C 3.0 ksc(g) PROVIDED PH CONDUCTIVITY
S.H. STEAM LINE 2 NOS. 86 ksc(g) 520C SS 304 32C 42C 3.0 ksc(g) PROVIDED PH CONDUCTIVITY
BULK HEADS SUITABLE FOR 21.3 MM X 3.73 MM THK. PIPE
PRESSURE DROP IN THE COOLING WATER CIRCUIT IN NO CASE SHOULD BE MORE THAN 1 Kg/cm.
(BOILER BG059)
DATA SHEET

DESCRIPTION
CONDUCTIVITY ANALYSER: CONDUCTIVITY TRANSMITTER MODEL REQUIRED 1056-01-20-AN (FEED LINE) 1056-01-20-30-AN (BLOW DOWN, SAT. & S.H. STEAM) OUTPUT POWER SUPPLY ENCLOSURE MOUNTING NAME PLATE 4-20 mA DC ISOLATED 230 V, 50 Hz WEATHERPROOF NEMA-4X DRY PANEL MOUNTING ANODISED ALUMINIUM NAME PLATE; STATING MONITOR NUMBER, SAMPLE NUMBER, SAMPLE NAME & CONDUCTIVITY CELL NUMBERS. RANGE - FEED LINE - S.H STEAM LINE - SAT.STEAM LINE - BLOWDOWN LINE CONDUCTIVITY SENSOR MODEL NO CELL CONSTANT 400-12-50 0.1 PER CM : 0-0.2 us/CM : 0-0.2 us/CM : 0-200 us/CM : 0-200 us/CM
SPECIFICATION
(BOILER BG059)
DATA SHEET

DESCRIPTION
pH ANALYSER: pH TRANSMITTER: MODEL 1056-01-22-AN (FEED LINE) 1056-01-22-32-AN ((BLOW DOWN, SAT. & S.H. STEAM) RANGE OUTPUT POWER ENCLOSURE MOUNTING NAME PLATE 0 TO 14 TPH 4-20 mA DC ISOLATED 230 V AC WEATHERPROOF NEMA-4X DRY PANEL MOUNTING PHENOLIC NAME PLATE GIVING TAG NO AND SERVICE SHALL BE PROVIDED pH SENSOR MODEL NO TYPE 399-14 FLOW THROUGH
SPECIFICATION
SUPPLIERS ADDRESS:
M/s. EMERSON PROCESS MANAGEMENT (INDIA) PVT. LIMITED, 117, (OLD NO. 54), MYLAPORE, CHENNAI - 600 004. UNIT NO. 2-A, 2ND FLOOR, DR. RADHAKRISHNAN SALAI, THE CITADEL,
CLICK HERE TO OPEN THE MANUAL
OTHERS
(BOILER BG059 & BG060)
DATA SHEET
OXYGEN ANALYSER
DESCRIPTION
MAKE QUANTITY LOCATION TAG NO. TYPE OUTPUT SIGNAL PROCESSING UNIT TEMPERATURE PROBE LENGTH ENCLOSURE SPECIAL CABLE ACCESSORIES
SPECIFICATION
M/S. ABB LTD. 1 X 2 NOS. AT ESP OUTLET AE-1301 INSITU TYPE WITH ZIRCONIA PROBE 4-20 mA D.C ISOLATED SOLID STATE CIRCUITRY 250C (GAS TEMPERATURE) 1 METRE. WEATHER PROOF, NEMA 4X REQUIRED FOR 15MTRS.LENGTH FLOW SETTING UNIT, CHECK VALVE PROBE PROTECTOR ETC
RANGE ACCURACY RESPONSE TIME
0 TO 5% TO 0 TO 100% VOL O2 1% OF THE READING RESPONSE OF 90% WITHIN 5 SECONDS (WHEN GAS IS FED THROUGH A CALIBRATION GAS INLET AND MEASURED WHEN ANALOG OUTPUT IS CHANGED)
REPEATABILITY CALIBRATION DRIFT POWER SUPPLY
0.5% F.S. MANUAL BOTH ZERO AND SPAN 2% F.S / MONTH 230 V AC 10%, 50 Hz
SUPPLIERS ADDRESS:
M/s. ABB LIMITED, 3RD FLOOR, 3C, 3D & 3F, 561 - 562, CENTURY PLAZA, MOUNT ROAD, TEYNAMPET, CHENNAI - 600 018
DATA SHEET
CALIBRATION GAS & CYLINDER

DESCRIPTION GENERAL DATA:
MAKE QUANTITY OXYGEN NITROGEN PRESSURE PREPARATION TOLERANCE CERTIFICATION ACCURACY STABILITY PERIOD CYLINDER (W.C. CARBON STEEL) END CONNECTION ACCESSORIES M/S. BHORUKA GASES LIMITED. 1 X 2 NOS. 0.40% BALANCE 130 KSC(g) + 20% +1% 12 MONTHS 10 LTRS. 1/2 NPT (F) 01. SINGLE STAGE DIFFUSION RESISTANT BRASS REGULATOR. INLET PRESSURE FLOW : 250 Ksc(g) : 300 LPH OUTLET PRESSURE : 0.1 TO 6.0 Ksc(g) 02. PRESSURE GAUGES AT INLET & OUTLET OF BRASS REGULATOR.
SPECIFICATION
SUPPLIERS ADDRESS:
M/s. BHORUKA GASES LIMITED, WHITE FIELD ROAD, MAHADEVAPURA, BANGALORE 560 048.
CLICK HERE TO OPEN INSTALLATION & OPERATING MANUAL CLICK HERE TO OPEN USERS MANUAL
(BOILER BG059)
DATA SHEET
NOX, SOX ANALYSER

DESCRIPTION
MAKE QUANTITY TAG NO. OUTPUT SIGNAL PROCESSING UNIT TEMPERATURE PROBE LENGTH ENCLOSURE SPECIAL CABLE ACCESSORIES RANGE ACCURACY RESPONSE TIME
SPECIFICATION
M/S. ABB LTD. 1 NO. AE-301 4-20 MA ISOLATED SOLID STATE CIRCUITRY 250 DEG. C (GAS TEMPERATURE) 1 METRE. WEATHER PROOF, NEMA 4X REQUIRED FOR 15mtrs.length FLOW SETTING UNIT, CHECK VALVE ETC SOX : 0 TO 5000 PPM NOX : 0 TO 2000 PPM 1% OF THE READING RESPONSE OF 90% WITHIN 5 SECONDS (WHEN GAS IS FED THROUGH A CALIBRATION GAS INLET AND MEASURED WHEN ANALOG OUTPUT IS CHANGED)
LOCATION REPEATABILITY CALIBRATION DRIFT POWER SUPPLY FLUE GAS COMPOSITION
AT CHIMNEY 0.5% F.S. MANUAL BOTH ZERO AND SPAN 2% F.S / MONTH 230 V AC 10%, 50 HZ (UPS). SOX CO2 - 12.47 % H20 02 N2 - 13.45 % - 04.08 % - 69.82 % SO2 - 00.18 % NOX CO2 - 13.38 % H20 02 N2 - 08.57 % - 03.93 % - 74.02 % SO2 - 00.10 %
SUPPLIERS ADDRESS:
M/s. ABB LIMITED, 3RD FLOOR, 3C, 3D & 3F, 561 - 562, CENTURY PLAZA, MOUNT ROAD, TEYNAMPET, CHENNAI - 600 018
(BOILER BG059)
DATA SHEET
OPACITY MONITOR
MAKE QUANTITY LOCATION MEDIUM GAS TEMPERATURE MEASURING ITEM CALIBRATION CAPABILITY MEASUREMENT METHOD TYPE WINDOW CORRECTION MEASURING PATH LENGTH MEASURING RANGE REFERING TO CALIBRATION 1 Mtr MEASURING PATH LENGTH COMPLIANCE TYPE OF LIGHT SOURCE LIFE OF LIGHT SOURCE SPECTRAL RESPONSE, PEAK AND MEAN SPECTRAL RESPONSE, < 10% DETECTION ANGLE PROJECT ANGLE ACCURACY CALIBRATION ERROR RESPONSE TIME (T95) ZERO DRIFT / DAY SPAN DRIFT / DAY MEASURING RANGE OPACITY MEASURING RANGE OPTICAL DENSITY REPEATABILITY TUV , EPA ASTM D6216-98 SWBD SUPER WIDE BAND DIODE 50000 HOURS 500, 600 MEAN <400, > 700 nm < 4 < 4 < 1% IN LOWEST (20%) RANGE < 2% (OPACITY) > 5 SEC < 1 % (OPACITY) < 1 % (OPACITY) 0-20 %, 0-100% 0-0.1, 0-1.6 < 2% FS M/S DURAG INDIA INSTRUMENTATION PVT LTD, 1 NO. ESP OUTLET FLUE GAS 250C OPACITY Mg/m3 AFTER GRAVIMETRIC MEASUREMENT OPTICAL IN-SITU AUTOMATIC DIRTY WINDOW CORRECTION 1 12 m FROM 0 200 Mg/m3 UPTO 0-4, 000 Mg/m3 ACCORDING TO VDI 2066
SPECIFICATION
(BOILER BG059)
DATA SHEET
OPACITY MONITOR
DESCRIPTION
CALIBRATION CAPACITY
SPECIFICATION
ZERO, SOILING, REFERENCE VALUE, STACK FACTOR
PERIODICALLY MATERIAL CONTACT WITH FLUE GAS ANALOG OUTPUT MAXIMUM LOAD ANALOG OUTPUT RESOLUTION DIGITAL OUTPUT
1-99 h OR ON DEMAND ST37 STANDARD, V4A OPTIONALLY 2 NOS, 4 20 mA , NON ISOLATED, LINEAR 500 OHM < 0.1% UNDER-ADJUSTMENT SIGNAL, BLOWN-FUSE SIGNAL, UNDER-CALIBRATION SIGNAL, FAILURESIGNAL, PROCESS ALARM SIGNAL
MAXIMUM SWITCHING CAP DIGITAL INPUT
250 V, 100 VA AUTO-CALIBRATION START SIGNAL, AUTOCALIBRATION SELECT, DATA ENTRY ENABLE, RANGE SELECT, EXTERNAL ERROR
HOLD FUNCTION VALUE INDICATION MAN-MACHINE INTERFACE FOR PARAMETER SETTING OPERATING MODE ENCLOSURE RATA RELATIVE ACCURACY AMBIENT TEMPERATURE GAS TEMPERATURE PROCESS CONNECTION POWER CONSUMPTION
VALUE IS HOLD/NON-HOLD DURING CALIBRATION DIGITAL : mA, OPACITY, OPTICAL DENSITY, Mg/m3 4 KEY OPERATION
LOCAL, OPTIONALLY REMOTE IP 65 < 20 % -20 TO +60C 0-250C, HIGHER TEMPERATURES OPTIONALLY SPECIAL, VENDOR SUPPLIED 30 W APPROX.
SUPPLIERS ADDRESS:
M/S. DURAG INDIA INSTRUMENTATION PRIVATE LIMITED, #143 / 16, GROUND FLOOR, 4TH MAIN ROAD, INDL.TOWN, RAJAJI NAGAR , BANGALORE -560044 KARNATAKA.
DATA SHEET
FUEL LEVEL INDICATOR

MAKE QUANTITY APPLICATION TAG NO. TYPE MODEL INPUT SUPPLY VOLTAGE POWER CONSUMPTION RELAY OUTPUT CONTACT RATING HOUSING ENCLOSURE PROTECTION AMBIENT TEMERATURE LOCAL INDICATION CABLE CONNECTION SENSING PROBE MODEL MATERIAL (ACTIVE SECTION) PROPE HOUSING TYPE OF PROBE PROBE LENGTH PROPE HOUSING PROTECTION MOUNTING PROCESS CONNECTION CABLE CONNECTION TEMPERATURE (IN VESSAL) APPLICATION RF- 550 FLX ST STAINLESS STEEL CAST ALUMINIUM FLEXIBLE 1000 MM IP 66 TOP 40 NB THREADED (BSP) 5/8" ET (1 NO.) 250C (MAX) COAL / LIMESTONE M/S. EIP BULK CONTROLS PVT.LTD 4 X 2 NOS. FUEL - COAL / LIME STONE BUNKER LS-1401, LS-1402, LS-1403 & LS-1404 (BG059) LS-2401, LS-2402, LS-2403 & LS-2404 (BG060) RF ( RADIO FREQUENCY) RF-550 EC 230 + 100% VAC,50HZ +5%, 1 PHASE 4 V A (MAX.) 2 NOS RELAY CHANG OVER POTENTIAL FREE CONTACTS (2 SPDT) 5 AMPS AT 240V AC CAST ALUMINIUM IP 66 50 DEG.C MAX LOCAL LED INDICATION RED - ALARM LEVEL ; GREEN - NORMAL LEVEL ; YELLOW - PROBE HEALTHY
SPECIFICATION
3/4" ET (2 NOS.) & 5/8" ET(1 NO.)
SUPPLIERS ADDRESS:
M/S. EIP BULK CONTROLS PVT. LTD. D-84/2, OKHLA INDUSTRIAL ESTATE, PHASE-I, NEW DELHI - 110 020.
INSTALLATION OPERATION & MAINTENANCE MANUAL
Rf LEVEL SWITCH
SERIES Rf - 550
EIP BULK CONTROLS PVT. LTD.

D-77, OKHLA INDUSTRIAL AREA, PHASE - I, NEW DELHI - 110020 PH :- 26810081/82, 51611959, FAX :- 011-51610081, 26488407
CONTENTS
Notification & Safety Overview Specifications Rf Models Mechanical Installation Electrical Installation Calibration Trouble Shooting Installation Check List Complaint Format Typical Application Application Data Sheet
1 2 3 4 5,6 7 8 9 10 11 12,13 14
NOTIFICATION & SAFETY
NOTIFICATION 1. This document contains important information necessary for proper operation of the system. It is strongly urged that all users of the system read this manual in its entirety. All instructions should be followed properly and any questions that arise should be discussed with the manufacturer. 2.Any use or distribution of this document without the expressed consent of the manufacturer is strictly prohibited. Any reproduction is prohibited without written permission by a corporate office.
3. In no event will the manufacturer be liable for any mistake, including lost profits, lost savings , or other incidental or consequential damages arising out of the use or inability to use this manual or product , even if advised of the possibility of such damages, or any claim by any other party. SAFETY This product has been designed to comply with safety requirements for electrical equipment for measurement, control and laboratory use, and has been supplied in a safe condition. Before applying power, verify that the correct safety precautions have been taken (see the following paragraphs) . Before turning on the instrument , you must connect the protective earth terminal of the instrument to a proper earth ground. Only fuses with the required current , voltage and specified type should be used . Do not use repaired fuses or short - circuited fuse holders. Installation should be performed by appropriately trained personnel . This device does not contain field serviceable components . Service should only be performed by EIP Bulk Controls.
OVERVIEW
EIPS Rf DESIGN
Rf Principle based Level Sensors have been designed based on the considerations discussed and various other aspects. EIPs Rf Level Sensors are highly reliable for use with materials that are conductive or nonconductive, granular or slurries, fines, large particles and contaminated or pure liquids at varying temperatures and pressures.
SHIELD SECTION HOPPER/VESSEL SHELL
IN VE SID SS E OU E VE TSID L SS E EL
DESCRIPTION EIPs Rf Level Switch Series Rf 550 comprises of two parts , namely a Sensing probe and an Electronic Controller. The sensing probe has two parts active section and shield section insulated from each other as shown in the diagram. A dust proof probe head is provided to cover the terminals of the Rf signal cable meaning hereby the probe contains no electronics or any other sensitive element . The Electronic separately housed in dust proof enclosure designed for outdoor duty is mounted at a convenient location . It contains the entire electronics, etc and is connected through a coaxial cable to the sensing probe.
ACTIVE SECTION
SOCKET
PROBE HEAD
Sensing Probe
SPECIAL COAXIAL CABLE
EIPs Rf Design
LOCAL INDICATION CABLES FOR POWER & CONTROL
Electronic Controller FUNCTION
EIPs Rf Level Switch Series 550 Models work on Rf Principle. Independent but identical low power Rf signals equal in frequency , phase, amplitude and wave shape generated in the Electronic Controller are provided to active and shield sections of the Sensing Probe whereas , the reference ground of electronics is connected to the vessel shell. The signal provided to the shield section is maintained constant by use of a compensating circuit in the Electronic Controller while the signal applied to the active section varies with change of media between probe and the vessel shell . The suspended dust or material in transit do not have cohesive inter-particle contact and have no role in this Rf principle of Level Sensing . The Variation in active signal is compared with the constant shield signal . At a predetermined value of difference a relay is actuated to obtain potential free relay change over
COATING Material coating on sensingprobe is very common. EIP Level Sensors are unaffected by heavy coating/accumulation. CLINGING Material hangs up on the sides of the bin. This being a common problem - Plant cannot be stopped for this, EIP level Sensor still indicates no material. MECHANICAL DAMAGE EIPs R f 550 Series Sensors do not require long long insertions Collected Minimise the risks of Material damage. TEMPERATURE ADAPTABLE EIPs R f 550 Series Level Sensors contain no electronics or other elements sensitive to temperatures, making them adaptable to high temperatures. MATERIAL IN TRANSIT EIPs R f 550 Series Level Sensors are unaffected by heavy density of suspended particles during filling.
High Temp.
Suspended Particles
SUSPENDED PARTICLES EIPs R f 550 Series Level Sensors ignores Collected suspended Material particles.
Material in transit
Collected Material
PLUGGING Material do not flow, only lower portion of material flows. EIP Level Sensor gives actual Alarm position.
RATHOLING Material flows from the middle of the bin, but storage capacity is reduced. Operator assumes bin empty. EIP Level Sensor indicates material present.
SPECIFICATION
PROBE MODELS Rf 550 RT ST Rf 550 RT HT Rf 550 RT CB Rf 550 RT BE SOLIDS OR LIQUIDS FINE DUST TO 15mm 2500 C STD. OR (SPECIFY) 2500 C OR (SPECIFY) UP TO 60 BAR UP TO 60 BAR 220mm or AS Reqr. Rf 550 FL SH
Low or High Level Sensing in Vessels/Chute block detection.
Rf 550 RT DC
APPPLICATION SOLIDS OR LIQUIDS HIGH TEMPERATURE FINE DUST TO 15 mm 4500 C STD. OR (SPECIFY) 10,20 BAR Small Vessel Bucket Elevator Boot FINE DUST TO 15mm FINE DUST TO 15mm 2500C (MAX.) UP TO 60 BAR 220mm STD. or As Reqr 290mm STD. OR As Reqr Rf 550 FLX HP Rf 550 FLX ST
L
PARTICLE SIZE
Insulated Vessel/ Hopper FINE DUST TO 5mm 250 OR 4500 C (SPECIFY) 10, BAR (SPECIFY)
PROCESS TEMPERATURE
VESSEL PRESSURE
INSERTION LENGTH
165mm STD OR As Reqr. 410mm STD OR As Reqr.. Rf 550 RT INS

Corrosive & Conductive Material
PROBE MODELS SOLID OR LIQUID HIGH LEVEL SENSING FINE DUST TO 400mm 2500C OR (Specify) 10 BAR (Max.) FINE TO 400mm OR LARGER FINE DUST TO 100mm (4) 2500C OR (Specify) 10,20,40,60 (Specify) Min 250mm, Max 3Mtrs
OR (Specify)
Special Probes
APPLICATION
PARTICLE SIZE
FINES/LIQUIDS
PROCESS TEMPERATURE
2500C, 4500C OR (Specify) 100, 2500C (Specify) 1,7,10,60 BAR 0 to 10 Mtrs
AS PER CUSTOMER SPECIAL REQUIREMENTS
VESSEL PRESSURE
INSERTION LENGTH
1,7,20,40,OR60 BAR (Specify) Min.300mm, Max.12Mtrs. 0 OR 5mm Insertion
FOLLOW ARE Common IN ALL PROBE MODELS
NOTE :- THE MOUNTING IS Side or top , PROCESS CONNECTION IS 40 NB Thread or Flange as required, INGRESS PROTECTION IS IP 66, CABLE CONNECTION IS ET Cable Gland , CABLE FROM PROBE IS Rf Coaxial Cable, COMPATIBLE ELECTRONICS IS Rf 550 EC, & INSTALLATION IS As Per Installation Tips
Rf MODELS
APPLICATION Series Rf 550 point level control information of level of bulk solids, liquids or slurries above or below a pre determined level provides precision reliability independent of moisture, material temperature coating . Transit material, Suspended dust . Hoppers etc. meaning thereby it can be used with wide variety of materials which may be conductive , non conductive, solids, liquids, corrosive or even tend to coat on the sensing probe, can be accurately measured and controlled.. Select appropriate model of sensing probe depending upon the application.
Rf 550 FLX ST
Rf 550 EC
SELECTION EIPs provides various models of sensing probes to suit customer requirements. Since the Sensing probe do not contain any electronics the electronic controller is identical for all the sensing probe
Active Section
Rf 550 RTINS
MECHANICAL INSTALLATION
RECEIVING & INSPECTION To ensure proper receipt of material, it is important to immediately check the content of shipping containers . Contents should be compared against packing list to ensure proper equipments have received and that it has not been damaged during transit. If any discrepancies arise, consult EIP factory. INSTALLATION - MECHANICAL SENSING PROBE LOCATION & INSTALLATION The following should be considered while mounting sensing probes. A)
Verify that material will cover the active section of the probe at the proposed mounting location consider the probe length.
MECHANICAL PROTECTION
50mm
minimum
SHIELD SECTION OF THE PROBE MUST PROJECT INSIDE THE VESSEL FREELY AT LEAST 50 MM (2) NO MECHANICAL PROTECTION IS REQUIRED BECAUSE LONG INSERTIONS ARE NOT REQUIRED FOR EIP PROBES. FOR LARGE SIZE PARTICALS & TALL BINS USE FLUSH PROBES
ACTIVE SECTION OF PROBE MUST NOT BE TOO CLOSE TO THE VESSEL SHELL OR ANY OTHER METALLIC - GROUNDED PARTS ASK EIP FOR A SUITABLE PROBE
B)
Be certain there is a sufficient clearance outside the hopper for inserting and wiring. For thermal insulated vessel use lagging extension of length equal to thickness of insulation ) for easy access to terminals .
VESSEL VESSEL
0 15 90 + 0
<750
IF LONG EXTENTION REQUIRED INSIDE THE VESSEL ASK EIP FOR A SUITABLE PROBE
MOUNT THE PROBE PERPENDICULAR (90+150) TO THE VESSEL SHELL FOR SPECIAL REQUIREMENTS ASK EIP
MECHANICAL INSTALLATION
C L
C L
C L
FRONT VIEW
VIEW A
DO NOT INSTALL THE PROBE VERY CLOSE TO THE OTHER SIDE WALL PLATE PREFERRED LOCATION NEAR CENTER LINE OF THE WALL/PLATE OF MOUNTING OF PROBE
FILL POINT
FILL POINT
FLEXIBLE TOP MOUNTED PROBE AWAY FROM SIDE WALLS & NEAREST TO THE FILL POINT PROBE INSERTION LENGTH TO BE SELECTED CONSIDERING ANGLE OF REPOSE OF MATERIAL DISTANCE FROM FILL POINT UP TO NOZZLE HEIGHT SAFETY LEVEL (ETC. +150MM FOR SENSING RULE) OF THUMBTHE INSERTION LENGTH OF PROBE. SHOULD NOT BE LESS THAN HORIZONTAL DISTANCE FROM FILL POINT TO PROBE MOUNTING
SU N
FLUSHED PROBE MUST FLUSH WITH THE INNER SURFACE OF THE VESSEL WALL/PLATE OR MAY PROTECT INSIDE THE VESSEL UPTO 5MM BUT MUST NOT REMAIN BEHIND. THE INNER SURFACE OR ANY METALLIC LINERS ETC.
PROTECT ELECTRONICS FROM DIRECT SUN, RAIN & SNOW AND DO NOT SELECT VERY HOT OR HEAVY VIBRATION AREA FOR LOCATION
ELECTRICAL INSTALLATION
INSTALLATION - ELECTRICAL ELECTRONIC CONTROLLER Unit Location : Location : Temperature : Environment : Vibration : Distance : The following should be considered while mounting the electronic controller . Mount on convenient structure (near to probe location ) free from obstruction, at man height for easy operation. Be sure ambient temperature at installation point does not exceed unit temperature limitation (-) 10 to (+) 600C Install unit at a location so that no exposure to direct sunlight, rain or snow If excess vibration in the area is anticipated, consider alternate mounting area or place vibration absorbing material under enclosure base. Be certain cable distance from probe to electronic controller is minimum possible and does not exceed 25 mtr maximum
TERMINATION LUG
PROBE HEAD Connection to Probe Head

Earthing Terminals Two (2) Nos Calibration Plug in Type Terminals
RLY C/O...1 RLY C/O...2 Input Supply Voltage
NC CM NC NC CM NC P N E F U S E
Local LED Indicator
Coupling for FLX Conduit
Cable gland (Brass) Double Compression
Connection to Electronic Controller
Electrostatic charge protector is provided on all applications where the possibility of electrostatic charges build up on the probe exists/ This protector, a small board is mounted inside the probe head if fastens directly to the active section of the probe via screw connections. The probe cables from the electronic unit are fastened to Terminal connections on this board. WIRING :PROBE CABLE A) Cable : B) Termination : EIP provides coaxial cable for connection from electronic unit to probe Hook-up of the probe cable requires connections of the three cable conductors centre wire (CW) to PR Middle layer (MW) to SH and top layer drain wire (DW) to G at both electronic controller and probe .
POWER CONNECTION Power connection (as specified) as directly to the terminal blocks located in the electronic controller . Due to the low power consumption of the unit (3VA) light gauge wiring of size 1.0mm sq may be sufficient. However consult the local Electrical Regulations for exact wire gauge selection. OUTPUT CONNECTION : Output relay connections are made directly to the terminal blocks located inside the electronic controller . These relay contacts (two numbers change over potential free contacts) are rated for 5 amp at 220 VAC non-in active or as specified. Output wiring should be compatible with the intend output load (less than relay contact rating)
G
G SH PR
SH PR
ble Ca onn EIP BC-3VRPC-3 C
Detail A
G SH PR Cw-Centre Wire PTFE Insulation
1 Sq mm Cu Wire PVC Insulated for ground conn Ci Conduit(flex) Braicing With Wheel
COAXIAL CABLE CABLE CONNECTIONS

Probe Conn Through Coaxial Cable
G SH PR
TRIAXIAL PVC CABLE
CALIBRATION
CALIBRATION The instrument has been factory calibrated for use in the majority of applications. However, due to variations in installations, it is advisable to field verify this calibration. For maximum accuracy, adjustment should be made with the vessel/hopper at operating conditions. BEFORE CALIBRATION Ensure The followings : 1. Verify installation (Mechanical & Electrical) as explained on page 5 to 7. 2. Proper Connection of Probe, shield, and ground at both ends (Controller & Probe) 3. CAL/OPN mode switch is selected in calibration. 4. The Level of application material is well below the probe, In this Normal condition Local Indication should glow YELLOW and GREEN. 6. If RED is glowing then rotate tuning adjustment in Clockwise (CW) so that Local Indication glows GREEN.
OPN
CCW
CAL
CW TUNING ADJUSTMENT Clock Wise Brings Normal Condition (GREEN Glow)
Mode Switch
Counter Clock Wise Brings Alarm Condition (RED Glow)
For Calibration select CAL
YELLOW LED For System Healthy GREEN LED For Normal Level RED LED For Alarm Level
G
R
Before Calibration Ensure the Material is well below the probe
G
R
ALARM
LOCAL INDICATION
NORMAL
Indication Change Over
RED
GREEN
P Preload in Clock wise ( P can be increase /decrease as per requirement)
HOW TO CALIBRATE : 1. Rotate the tuning adjustment counter clockwise (CCW) until Local Indication just glow RED 2. Rotate the tuning adjustment in clock wise (CW) until Local Indication just glow GREEN . 3. Rotate further the adjustment in clockwise (CW) to preload the setting 4. Select mode switch to OPN position 5. Verify once again with material level for satisfaction of calibration. OUTPUT CIRCUITRY : The output circuit of the instrument consists of two sets change over contacts brought out to blocks. These contacts open and close in response to material level change . Relay operation may generally be heard as an audible click. Relay operation can also be checked placing a VOM set on resistance scale between terminal block points on NC and COM . The VOM reading should change from OHMS to infinity when material contacts the probe or when the probe terminal PR is touched with finger, and change of local indication LED from Green to Red.
TROUBLE SHOOTING
TROUBLE SHOOTING ELECTRONIC CONTROLLER : Verify supply voltage at supply terminals , as specified Local Indication glows YELLOW and Red or GREEN , if not, check Fuse . A) B) C) D). PROBE : A) B) C) D) E) F) G) Disconnect the probe cable connections (centre wire, shield wire, ground wire) at the Electronic Controller . Leave the power supply (as specified) connected. Local Indication YELLOW and GREEN, if RED glows rotate the adjustment CW till it glows GREEN . Touch terminal PR through screw driver, touching its metallic portion by finger Local Indication glows RED.. On withdrawal of screw driver from above PR Terminal it will glow GREEN again. If all above is OK, ELECTRONIC CONTROLLER IS HEALTHY.
Reconnect coaxial cable (probe cable) to Electronic Controller. Measure Voltage DC at Probe Terminal ( with material level below Probe ). Probe to Ground......VDC Shield to Ground .....VDC Both should read within 2 to 5 VDC Measure Voltage DC at Probe Terminal (with material level above Probe ) Probe to Ground........VDC Shield to Ground VDC Both should read within 10% of the values attained in B. If measurements obtained are with in the above values , Verify the Calibration . If measurements are not as they should be disconnect cable at Probe also remove Electrostatic Protector (With probe still in its position mounted on Hopper/Vessel). With the VOM in the resistance scale, measure the following Probe values. Probe uncovered with material Probe to be Shield......OHMS Shield to Ground......OHMS Probe to Ground...... OHMS All above values should read above 1M Ohms, if not, remove the Probe from its position and measure again the above resistance values. If values are above 1 M Ohm, PROBE IS HEALTHY. Verify Mechanical Installation.
PROBE CABLE : A) B) C) D) E) F) Disconnect probe cable at both ends (Probe and Electronic Controller . Using VOM on the resistance scale measure the resistance between centre wire (CW) and middle layer (MW) of the cable end at the electronic unit . This reading should be infinite open circuit. Short CW and MW at probe end of the cable using a short jumper measure resistance between CW and MW at electronic unit end of cable . this reading should be zero (Short- Circuit). Short MW and DW at Probe measuring between MW and ground wire (DW) , Reading should be Zero.. If readings are incorrect, check cable for loose or broken termination or shorting . If none can be found , the cable should be replaced . If readings are correct confirming continuity and no shorting of the cable the PROBE CABLE IS HEALTHY.
FACTORY ASSISTANCE : I f problems exists other than these mentioned above or if the attempts to locate the problems fail, call the EIP factory and ask for the service department at the following address with details of the problem faced in the complaint format included in this manual appendix B send to EIP for further guidance/deputation of representative for attending the problems. EIP BULK CONTROLS PVT. LTD. D-77, Phase - I Okhla Industrial Area, Delhi-110020 PH:- 26810081/82 , 51611959, Fax :- 01151610081, 26488407. E-mail :- eip@ndf.vsnl.net.in, Website :- www.eipbc.com
Installation Check List
Appendix
Rf Level Switch Model Rf - 550
INSTALLATION CHECK LIST

DATE..........................
PROJECT_______________________________APPLICATION__________________________ VESSEL______________ INSTRUMENTS NO.______________ FROM__________________ TO_____________________ QTY._______________ MOUNTING PROBE TOP RIGID SIDE FLEXIBLE APPLICATION FLUSHED ONE MORE________ OTHER______________ ML LL IL
PROBE LENGTH____________________________ TEMP____________________ PRESSURE____________________ SUPPLY VOLTAGE___________________ AC/DC FILLING POINTS FILLING CONVEYYOR PNEUMATIC GRAVITY
MUST COMPLY THE FOLLOWING BEFORE COMMISSIONING FOR EACH LEVEL SWITCH
APPLICATION S.Nos.
A. ELECTRONIC CONTROLLER 1. Ambient condition suitable (-10 to +60 Deg C Max) 2. Electronic unit installed at convenient man height. 3. Electronic unit not exposed to direct sunlight, rain or snow 4. Fasteners tightened properly. 5. Earthing grid connected at both the earthing terminals of electronic unit. 6. Supply voltage is as specified on the terminals. 7. Cable used from Electronic unit to probe is EIP supplied / EIP specifications cable length from Electronic unit to probe is less then 25 mts. Center wire to G at both ends. 8. Glands used for cables are proper. 9. Proper Lugs are provided at both ends of the cable. 10.Proper Dressing of cable done with Cable tray/conduit for all the cables to ensure no disconnection/damage in future B. PROBE 1. Probe mounted 90(+ 150) to vassel wall/plate. 2. No pipe cover/hood/canopy inside vassel over/near probe 3. Maximum gap from other wall/any parts. 4. Shield section projects inside the vassel more than 50mm 5. If flexible probe mounted from top only and distance from fill point less then length of the probe. 6. If flushed probe : either flush with inner surface of the vassel or projects inside upto 5mm (all around probe) 7. Verify probe ground terminal shows firm continuity with vessel / vessel structure earthing grid. C. COAXIAL CABLE : 1. Cable used for the Connection of Electronic Unit and probe is EIP supplied/EIP specification only. 2. Cable Length from Electronic Unit to Probe less than 25Mtrs. And connected Center. wire connected to PR middle layer to SH & top layer/drain wire to G at both ends. 3. Glands used for coaxial cables are proper. 4. Proper Lugs are provided at both ands of the cables. 5. Proper Dressing of cable done (using cable tray/couduit). i.e no chance of loose connection/damage in future. REMARKS Checked By_________________ Signature _______________________ Name
Y/N Y/N Y/N Y/N Y/N Y/N Y/N Y/N Y/N Y/N Y/N Y/N Y/N Y/N Y/N Y/N Y/N Y/N Y/N Y/N Y/N Y/N
_______________ Designation
_____________ Company
FOR ANY DEVIATION/DISCREPENCY CONTACT EIP
10
COMPLAINT FORMAT
COMPLAINT FORMAT
Appendix
From. Company_______________________ Address________________________ ________________________________ Tel. No :__________________ Fax :__________________ To, EIP BULK CONTROLS PVT. LTD. D-77, OKHLA INDUSTRIAL AREA PHASE - I NEW DELHI - 110020
Ref.No._____________Dt._________ Project__________________________ Contact Person__________________ _________________________________ Designation :____________________
We are using your make Rf LEVEL SWITCHES SERIES Rf-550 bearing Sl. Nos__________________ to______________Total Qty.___________________supplied to us directly/through ___________________ during the month_________ year____________ for the _______________________________(application) mounted on _______________________________________________(name of the Vessel) Installed/ Commissioned during the month _______________Year_____________ . We are facing the problem ______________________________________________________________________________________ on Sl. Nos. ______________________ We have checked the instruments at our end/ Details are given below for your reference. ELECTRONIC CONTROLLER (EC) 1. Supply Voltage connected is as specified on the terminals V AC/DC 2. Earthing Grid is connected at the earthing terminals of the EC YES/NO 3. EC is not exposed to direct sun/snow/rain YES/NO 4. Ambient temperature at location of electronic unit is within -100 to +600 C YES/NO 5. Coaxial Cable used for the connection for EC to the Sensing Probe supplied by YES/NO EIP other (details) and connected at both EC & Probe. Centre Wire at PR YES/NO Middle Wire at SH YES/NO Top Layer/drain wire at G YES/NO 6. With Probe Connection disconnected at PR hold Metallic portion of a Screw - driver by hand firmly and touch screwdriver to the terminal PR, Sound of relay actuation heard every time touching the PR by Screwdriver and Local Indication (LED) glowing changes Green to Red or Green. 7. With all proper connection and supply -ON , measure the following : A) Terminal PR & nearby structure /Earthing grid B) Terminal SH & structure / Earthing grid C) Yellow LED Glowing during all above conditions SENSING PROBE 1. 2. 3. 4. TYPE : Rigid/Flexible/Flushed, length.....................mm Insulation : Teflon/Ceramic Mounting, Connection Size................ Threaded/Flange Active Section length .................mm. Probe Contd. .............Vdc .............Vdc S.NO............. Discontd. ..........Vdc ..........Vdc YES/NO
11
TYPICALL APPLICATIONS
Fly Ash Cement Urea Lime Soda Ash Coal Powder Coal Lump Alumina Wheat Other food grains Detergent Granules Talc Polyester Plastic Pellets PVC Resin Glass Batch Carbon Black Silica Sand
Oils Silica Flour Sugar Salt Silicon Carbide Coal Tar Pigments Bauxite Fruit Pulp Iron Ore Iron Chromate Sodium Nitrate Kaolin Clay Zinc Oxide Starch Sewage Sludge Slurries Clay Acids
Aluminum Oxide Lead Oxide Glass Borax Earth Sinter Diamond Ore Napthalene Anthracene Oil Tea Leaves Chemicals and many more...
CHUTE JAM SENSING MATERIAL PRESENCE SENSING
AIR SLIDE JAM SENSING
12
TYPICALL APPLICATIONS
SLURRY LEVEL MEASUREMENT Sumps (Large or Small) High concentration Slurries with a tendency to coat on sensors
HORIZONTAL TANKS For level measurement of Liquids, like water, chemicals, petrochemicals, etc, and Solids.
LIQUID LEVEL MEASUREMENT Large Tanks Thick and thin liquids, pure or contaminated LIQUID LEVEL MEASUREMENT Vessels with Side Cage Level sensing of liquids directly or through side cage
FLOW SENSING Open Channels for Liquids Flow sensing of liquids by head level measurement
13
EIP BULK CONTROLS PVT. LTD D-77, Okhla Phase-I, New Delhi-110020 APPLICATION DATA SHEET
FOR FUTURE ADDITIONAL REQUIREMENTS OR NEW APPLICATION
REF..................... DATE...................
LEVEL INSTRUMENT
PLEASE PROVIDE FOLLOWING DETAILS, IT HELPS US TO SELECT & SUGGEST BEST LEVEL INSTRUMENT & LOCATION .
CUSTOMER__________________________ ADDRESS______________________________________________________ COUNTRY_______________FAX________________ CONTACT PERSON_______________ PROJECT______________ USE SEPARATE DATA-SHEET FOR EACH TYPE OF APPLICATION NAME OF VESSEL_____________________________HOPPER/SILO/SUNKER_________________QTY.__________ APPLICATION MATERIAL (NAME OF MATERIAL):________________________________________________________ SOLID LIQUID CORROSIVE ERROSIVE ELECTRICITY CONDUCTIVE
IF SOLID PARTICLE SIZE MAX______MIN__________AVG_______MM/INCH ANGLE OF REPOSE___________ IF LIQUID POWER AVAILABLE STICKY 110 VAC NON STICKY 220 VAC SLURRY (COMPOSITION_________________ 240 VAC 46 VDC OTHER________
LEVEL INSTRUMENT REQUIREMENT IF ANALOGOUS OUTPUT REGD. LOCAL DISPLAY IF DIGITAL(SWITCH) CONTACTS SPDT
DIGITAL (SWITCH) 4.20 MA SET POINTS
ANALOGOUS (CONTINOUS) OTHER________ RANGE_____________
(ADJUSTABLE LOW LEVEL
Y/N________________ INTERMEDIATE LEVEL
HIGH LEVEL
DPDT CONTACT RATING____________________________AMPS
ANY OTHER SPECIAL REQUIREMENT__________________________________________________________________ TYPE OF FILL FILLNG POINTS CONVEYOR ONE MORE PNEUMATIC OUT-LETS GRAVITY ONE OTHER_________ MORE_________
PRESSURE :(A) IN VESSEL MAX_______________ MIN_____________(BAR) (B) OJT SIDE ______________(BAR) TEMPERATURE (A) IN VESSEL MAX______________MIN___________(B) OUT SIDE MAX_______MIN______O/F VESSEL CONSTRUCTION : VESSEL DIMENSIONS : PROVIDE DETAILS IN THE FOLLOWING SKETCH: IF EASILY POSSIBLE ENCLOSE GENERAL ARRANGEMENT (GA) DRAWING
L( )
CONCRETE
STEEL
OTHER___________
LINING____
ROOF TH BEAM HEIGHT
PLACE ITEMS ON SKETCH

VESSEL HEIGHT
WITH APPROX DIMENSION F FILL POINT S LEVEL SENSOR PROPOSED O OTHER ITEMS B ROOF SUPPORTING BEAMS NEAR CENTRE
RECTANGLE TOP VIEW ROUND DIA.......... OUTLET
CONE HEIGHT
W( )
ANY OTHER SPECIAL INFORMATION:

IF REQUIRED USE OF THIS SHEET OR EXTRA SHEETS SIGNATURE & DATE NAME_____________________ DESIGNATION_______________ ELEVATION
IF OUTLET AXIS IS SAME AS VESSEL AXIS MARK NA
14

D-77, Okhla Industrial Area, Phase - I, New Delhi - 110020 PH :- 26810081/82, 51611959, FAX :- 011-51610081, 26488407 E-Mail - eip@eipbc.com, eip@info.vsnl.net.in
www.eipbc.com
(BOILER BG059)
DATA SHEET
PRESSURE REDUCING & DE-SUPERHEATING STATION

DESCRIPTION
MAKE QUANTITY APPLICATION FLUID MEDIUM LINE SIZE LINE END CONNECTION LINE MATERIAL OPERATING DATA FOR STEAM SIDE FLOW INLET PRESSURE INLET TEMPERATURE OUTLET PRESSURE OUTLET TEMPERATURE OPERATING DATA FOR WATER SIDE INLET PRESSURE INLET TEMPERATURE DESIGN DATA FOR STEAM SIDE PRESSURE TEMPERATURE HYDRO TEST PRESSURE FOR PRDS DESIGN DATA FOR WATER SIDE PRESSURE TEMPERATURE HYDRO TEST PRESSURE FOR SPRAY WATER LINES Kg/cm(g) Deg.C Kg/cm(g) 135 155 205 135 155 205 135 155 205 Kg/cm(g) Deg.C Kg/cm(g) 93.5 525 141 93.5 525 141 93.5 525 141 Kg/cm(g) Deg.C 120 155 120 155 120 155 Kg/hr Kg/cm(g) Deg.C Kg/cm(g) Deg.C
UNIT
---------------
SPECIFICATION
M/S. FORBES MARSHALL ARCA PVT. LTD, 1 NO. EJECTOR / GLAND SEALING STEAM SUPER HEATED STEAM 25 NB X SCH. 80 SOCKETWELD SA335 P22 MAXIMUM 2760 86 520 26 350 NORMAL 2300 86 520 26 350 MINIMUM 335 86 520 26 350
SUPPLIERS ADDRESS:
M/s. FORBES MARSHALL ARCA PVT. LTD, A34/35 , M.I.D.C. INDUSTRIAL ESTATE, H BLOCK, PIMPRI, PUNE - 411 018.
(BOILER BG059)
DATA SHEET

DESCRIPTION
UNIT
---------------
SPECIFICATION
M/S. FORBES MARSHALL ARCA PVT. LTD, 1 NO. DEAERATOR PEGGING STEAM SUPER HEATED STEAM 50 NB X SCH. 80 SOCKETWELD SA335 P22 MAXIMUM 9168 86 520 8 250 NORMAL 7640 86 520 8 250 MINIMUM 1910 86 520 8 250
SUPPLIERS ADDRESS:
(BOILER BG059)
DATA SHEET

DESCRIPTION
UNIT
---------------
SPECIFICATION
M/S. FORBES MARSHALL ARCA PVT. LTD, 1 NO. DUMPING SYSTEM SUPER HEATED STEAM 150 NB X SCH. 120 SOCKETWELD SA335 P22 MAXIMUM 70920 86 520 4 160 NORMAL 59100 86 520 4 160 MINIMUM 14775 86 520 4 160
SUPPLIERS ADDRESS:
Installation of the Model 38 Desuperheater

Before installation, check the desuperheater, actuator and accessories for any visible damage. Any damage to your unit should immediately be reported to M/s Forbes Marshall Arca Pvt Ltd. Check that the information on the documentation, identification plate and tag number complies with the ordered specifications. Remove the Model 38 desuperheater carefully from its packaging, lifting by means of straps around the body or use of hoisting lug, if provided. Do not use the water inlet connection, yoke, actuator or any of its accessories for lifting purposes. Leave the flange covers in place during transportation, until ready to install in pipework. When installing the Model 38 desuperheater use gaskets and bolting material in accordance with the relevant piping code. Place the gasket onto the mounting flange and carefully insert the nozzles into the branch pipe. Ensure that the spray cylinder is pointed in the direction of the steam flow before tightening the mounting bolts. Note : The desuperheater shall be free from Forces, Moments and Torques The desuperheater is provided with standard lower body length, as specified in the drawing and the mounting branch for the steam pipework must be manufactured to suit. The length of this branch shall be such that the centerline of the spray cylinder is located on the centerline of the steam pipe (+/- 5mm). The minimum pipe run required downstream of the Desuperheater varies with each individual application and would have been specified by us at the offer stage. The straight run is
required to prevent erosion due to impingement of water droplets against pipe walls, valves and other fittings and is normally in the order of 6 Mtrs as a minimum (no upstream straight length is normally required). The distance from the desuperheater to the temperature sensor is normally 12 Mtrs. Longer distances will ensure that full evaporation of the water will take place at lower steam velocities. The temperature sensor should be located in the upper half of the pipe, avoid branching of the steam pipework between the Desuperheater and the temperature sensor (see Fig 1) Pipe bends should always be of the long radius type to assist in keeping the water droplets in suspension, until complete evaporation has taken place. Installation may be in vertical or horizontal piping, but the direction of water injection should always be with the steam flow. The Model 38 Desuperheater may be mounted at 90 degrees to the steam pipe, for all steam flow orientations, but avoid installation in the vertically downward position under any circumstances (see Fig 2) The water supply shall be of good quality, clean and filtered e. g. boiler feedwater and should have a constant pressure as specified in the order. Each water supply line shall be protected with its own individual strainer with maximum element perforation size of 0.1 mm. Where there are positive shut off components in the water supply (including electric actuators) then a safety relief valve shall be fitted. As in the case of steam pipework, use gasketting and bolting in accordance with the relevant piping code.
Flush out the water before connecting to the Desuperheater mounting flange.
Start Up
Ensure that all components are installed correctly. Connection of electrical appliances and instrument air pipings shall be in accordance with the manufacturers operation manual. Verify and adjust, if necessary, setpoints for filter regulators and valve positioners, following Forbes Marshall Arca recommendations. Similarly calibrate the temperature transmitter /controller verifying automatic responses to temperature changes. Warm up the steam main and open the valve in the water supply. Check the water pressure at the Desuperheater. Verify the operation of the temperature transmitter and controller by manually increasing and decreasing the output signal and observing indicated and recorded temperatures. When satisfactory coordination between the instrument signals and temperatures is attained, adjustment of the set point can be made and the system transferred to automatic operation. It is advisable to record the various steam coordinates over a sustained period, to verify the operation and adjusting, if necessary.
Maintenance
Maintenance of the Forbes Marshall Arca Desuperheater Model 38 is straightforward and does not require any special tools or training. Care should be taken during any maintenance operation, particularly when working with grinders, compressed air and rotating machinery. Before removing the Desuperheater from the system ensure that both steam and water pipework are pressureless and vented. Isolate any electrical appliances to the actuator and / or ancilliaries, prior to disconnection. Vent and remove instrument air supply piping. Loosen steam flange and water flange bolting, but vent connections before complete removal. The Desuperheater may now be removed from the system. It is recommended that the Desuperheater is transported to a convenient workshop which has a workbench and vice. Lift the unit by means of straps around the body. Do not attempt to lift the Desuperheater
DATA SHEET
NON-METALLIC EXPANSION JOINTS

MAKE LOCATION M/s. MIRANDA EQUIPMENTS PVT. LTD, ESP INLET & OUTLET QUANTITY TYPE LENGTH OF FABRIC (L X B X W) TEMPERATURE PRESSURE END CONNECTION MOVEMENTS A) AXIAL B) LATERAL 25 & 35 20 50 20 25 60 2 X 2 NOS. ME-250 1290 X 1930 X 300 MM 200C 2000 MMWC FLANGED 1 X 2 NOS. ME-250 1160 X 4656 X 300 MM 500C 2000 MMWC WELDED 250C 2000 MMWC WELDED BOILER OUTLET SECONDARY AIR SYSTEM 2 X 2 NOS. ME-250 323.9 DIA
SPECIFICATION
SUPPLIERS ADDRESS:
M/s. MIRANDA EQUIPMENTS PVT. LTD, 276/1, ANJANEYAR KOIL STREET, VENGAI VASAL, CHENNAI - 600 073.
NON METALLIC EXPANSION JOINTS
INSTALLATION & MAINTENANCE MANUAL
Miranda Equipments Pvt. Ltd.
INSTALLATION AND MAINTENANCE MANUAL FOR
NON-METALLIC EXPANSION JOINTS
INTRODUCTION:
Non Metallic Expansion Joints of Miranda Equipments Pvt. Ltd. has been designed to suit the customers specifications and applications / locations. The criteria based on which they are designed has been mainly based on, Thermal movements, Flow direction, Medium temperature, Dust / Medium etc.
The Expansion Joints are designed for installation in ducting systems to cater to all process utilities viz. Cement Plants, Power Plants, Fertilizer Plants, Chemical Plants, Paper Plants.
Non Metallic Expansion Joints are suitable for dry air, hot gas and flue gas applications. The warranty of these Non Metallic Expansion Joints is based on adherence to the technical parameters specified in the data sheet. The reference drawings form the basis of the same.
STORAGE:
1. The Non Metallic Expansion Joints in packed condition should be unloaded from the transport and adequate care should be taken not to cause any damage.
2. The Non Metallic Expansion Joints should preferably be stored in a covered area, else at least protected from rain. It should be ensured that under no circumstances these should be exposed to wet atmosphere.
3. The expansion joints packing should not be removed till they are ready to be installed.
4. If any damage of the fabric is noticed after removal of the packing it has to be brought to our notice before being taken up for installation.
5. Holding bars that are provided between flanges are meant for handling during transportation and installation. These should not be removed till the joints are installed in the ducting systems.
INSTALLATION:
1. The duct flanges should be smooth without any sharp edges so that no damage is caused to the fabric portion. 2. The alignment of the duct must be within the recommended limits. It may be noted that if the expansion joints are installed with higher misalignment ducts, then the fabric will be subject to stress and will lead to premature failure. 3. For expansion joints to be installed in the horizontal ducts the holding bars should be used to hoist the joint into position. The flange-flange gap of the holding bar in position will be 5mm lesser than the gap provided. For installation of the joint in the vertical duct adequate supports are to be used for placing of expansion joints. 4. If thermal insulation is provided on the outside of the duct then it should be ensured that the same does not cover the expansion joint. The fabric has to be exposed to the ambient atmosphere for heat transfer purpose. However for installations where in there is a possibility of dew point acid condensation the joint may be insulated from outside. It is preferable to get a written concurrence from the manufacturer in this regard. 5. The bolts on the duct flanges should be tightened evenly, otherwise it would lead to leakage of hot air / gas. 6. The orientation of flow marked in the expansion joint should be the same as in the duct. For easy identification flow direction is marked on the fabric portion and the inner sleeve portion. Faulty fitting will lead to failure of the expansion joints. 7. If any welding or cutting operation is being carried out near the location of the joint, it should be ensured that NO weld spatter damages the fabric portion of the Non Metallic Expansion Joints. Hence the fabric portion has to be covered with some suitable material during such operations. 8. The fabric portion and the metal portion of the Non Metallic Expansion Joints should not be dismantled without the consent of the manufacturer. If any assistance for installation is required please contact the manufacturer for deputing their representative to assist in the installation. 9. Shop assembled Expansion Joints are despatched as one piece with the fabric preset bars and protective sheet metal covers all pre assembled. 10. Only after installation of the expansion joint on its duct the holding bars should be removed from the joint. 11. The holding bars should necessarily be removed before putting the joint into operation. Failure to do so will result in joint failure and the guarantee will become void.
INSPECTION & MAINTENANCE:
The Non Metallic Expansion Joints are Maintenance free. However if the expansion joints are installed in the area where fly ash is prevalent or locations where dust accumulation would take place, regular inspection has to be carried out as indicated below.
a. Monthly checking of the fly ash loading in the expansion joint has to be checked. The same has to be done by pushing the fabric composite portion inside to check the extent of loading. b. For joints handling corrosive medium, periodic checking has to be done to ensure that no sedimentation / condensation appears. Extensive outloading can be done during the plant shutdown. c. Remove the bolts and then compress the fabric to expose the fly ash for unloading. If the fly ash has become hard, care has to be taken to chip it off, as the same should not lead to the damage of the fabric d. During the above, the visual check has to be carried out on the sleeve portion to know the extent of corrosion.
e. If it is noticed that during the first check itself that the fly ash has become hard then the frequency of inspection has be increased, since solidifying of the fly ash can lead to damage of the joint and the duct portions also.
f. After all the above is completed the same has to be reassembled.
g. When water washing of the expansion joint is taking place, care has to be taken that the fabric does not get soaked. A drain facility between the joint and the washing area has to be created by making a barrier.
h. All accumulation along the back up bars and the flange along the lower portion on the vertical ducting has to be cleaned.
i. It has to be ensured that Coal dust is removed from the outer layer of the fabric.
j. For expansion joints installed horizontally, the top portion has to be checked for any damages or punctures or cuts. Also it has to be ensured that accumulation of dust on the top portion does not take place.
k. The expansion joint has to be protected from weld spatter falling on the fabric portion. Care has to be taken that puncturing objects are not located near the joints when site work is taking place.
l. In case tears or punctures are noticed then the manufacturer has to be contacted immediately. m. If cracks or flakes on the outer layer of the fabric is noticed then it may be because of the excess ambient heat near the joint. n. The corners have to be checked frequently for any tears due to the increase in the thermal movements. You are requested to contact the manufacturer for any such problems. The thermal movements will have to be checked or recalculated. o. If any queries regarding the expansion joints function or performance arises, please contact the manufacturer for assistance.
Contact: Head Office & Works.
Miranda Equipments Pvt Ltd

276/1, Anjaneyar Kovil Street, Vengaivasal, Chennai 600 073, Ph & fax : 044 22781972 / 0045 Email: Sales@miranda.in mirandachennai@sify.com
Branch Office.
7 -8-297/2, Road No.2,

Gautham Nagar, Ferozguda, Secundrabad-500011. Ph& fax : 040 - 27954463
DATA SHEET
SOOT BLOWER
MAKE QUANTITY LOCATION SOOT BLOWER TYPE FLUE GAS TEMPERATURE FURNACE / CASING WIDTH (W1) COILS/TUBES PANEL WIDTH (W2) TRAVEL/STROKE LENGTH REQUIRED EFFECTIVE CLEANING RADIOUS BLOWING ANGLE NO OF NOZZLES NOZZLE PITCH (N1) NUMBER OF PITCHES (N) TYPE OF OPERATION BLOWING MEDIUM PRESSURE & TEMPERATURE STEAM CONSUMPTION MATERIAL OF SOOT BLOWER ELEMENT VOLTAGE PHASE FREQUENCY INSULATION CLASS ENCLOSURE CONTROL VOLTAGE ACCESSORIES REQUIRED M/S. SITSON INDIA PVT. LTD. 2 X 2 NOS SUPEREHATER ZONE LRSB 750C 4747 MM 4242 MM 4560 MM 2500 MM 360 2 101 42 MOTORISED SUPER HEATED STEAM 21 Ksc(g), 350C 50 Kg/min. SS 304 415 V 10% 3 50 Hz 5% F IP 55 230 V 2 NUMBERS LIMIT SWITCHES ( 2 NO + 2 NC)
SPECIFICATION
SUPPLIERS ADDRESS:
M/S. SITSON INDIA PVT. LTD. W-76, MIDC PHASE II, DOMBIVLI (EAST), THANE 421 204.
Regd. Office & Works :
SITSON INDIA PVT. LTD.
W- 76, M.I.D.C. PHASE - II, DOMBIVLI (East) 421 204,

Dist Thane, Maharashtra State,
INDIA,
: (0251) 2871833, Fax : (0251) 2871653, Gram : SITSON.
INDEX
1. TYPES OF SOOT BLOWERS. 2. PARTS OF SOOT BLOWERS. 3. WHAT IS SOOT BLOWER ? 4. ELECTRICAL DATA FOR MOTORISED SOOT BLOWER. 5. GENERAL SPECIFICATION FOR STANDARD SOOT BLOWER. 6. ERECTION OF SOOT BLOWER. 7. OPERATING INFORMATIONS FOR SOOT BLOWERS.
SITSON INDIA PVT.LTD. DOMBIVLI - 421 204, THANE, MAHARASHTRA STATE
TYPES OF SOOT BLOWERS

1. ROTARY SOOT BLOWERS : A] LOOSE VALVE TYPE ( NON-IBR) B] BUILT IN VALVE TYPE - I) MANUAL II) MOTORISED 2. RETRACTABLE SOOT BLOWERS : A] SHORT RETRACTABLE - I) MANUAL II) MOTORISED B] LONG RETRACTABLE - I) MOTORISED
WHAT IS SOOT BLOWER ? Soot Blower is a mechanism consisting of Soot Blower head mounting box, element & intermediate or end supports. Soot Blowers head is a simple gear train which rotates the spindle and in turn element. The function of Soot Blowers is to keep the Boiler clean & are not expected to remove slag and old deposits which are the result of previous neglect. Steam passes through the head and element throughout nozzles, cleaning the loose soot deposited on Boiler Tubes and Super Heater coils and Economiser. A) ELECTRICAL DATA SHEET FOR MOTORISED B.I.V. SOOT BLOWER : 1. Make 2. 3. 4. 5. 6. 7. 8. Type Motor Output Full Load Current Starting Current Motor Speed Output Speed Insulation : Rajendra Electrical (Geared Motor) : Induction S. Q. : 0.25 H. P. : 0.8 AMP : 4.8 AMP : 720 RPM : 20 RPM : Class B
B) ELECTRICAL DATA SHEET FOR RETRACTABLE SOOT BLOWER : 1. KW 2. RPM 3. AMP 4. VOLT 5. CLASS 6. FRAME 7. ENCLOSURE 8. RATING 9. DUTY 10. 3 PH, 50 HZ 5% : 0.75 : 1400 : 2.1 STAR, NO LOAD : 1 AMP : 415 10% : F : AD - 80 : TEFC IP - 55 : CONTINUOUS : S-1
SOOT BLOWER
I. GENERAL INSTRUCTIONS :
1. Before putting Soot Blowers in operation, be sure that the Boiler is clean of all old deposits and slag the function of Blowers is to keep the Boiler clean, and they should to be expected to remove slag and old deposits, which are the results of previous neglect 2. Soot Blowers should never be permitted to lie idle for several days at a time. As soon as the fire is lighted in the Boiler, operation of the Blowers at regular intervals should begin, and should continue until the Boilers are shut down if this is not done, soot may collect on the Boiler Tubes and burn to slag. Slag may often from around the blower itself so that it is hard to turn; or unequal heating, due to the blower remaining in one position for a very long time, may cause deterioration as long as the boiler is in operation. 3. The highest efficiency is obtained by using the Soot Blower at regular intervals, these intervals to be determined by as careful a consideration of conditions as possible at that time the blower are first put in operation in the absence of any better information the blowers should be operated once every eight hours, or three times per day, in a twenty-four hours run. 4. The operation heads should occasionally be repacked, as in the case of other machinery, keeping the packing in graphite and oil, if it shows any tendency to become hard. 5. The matter of proper drainage is one of vital importance if the blowers are to give good cleaning services and satisfactory life. Moisture must not allowed to enter the elements. It not only causes sticky soot (which may result in deterioration), corrosion in the outside piping (if there is sulphar in the coal, or mineral in the steam ) and a number of other unsatisfactory conditions. To prevent this, the main valve should be kept closed, and the drain valve of the blower header open, exact when the blower are being used. When the blowers are to be used the drain valve should be open after steam has been admitted into the header, until dry steam appears at the end of the drain line, and should be left slightly open even when using the blowers. The drain lines from the blower header should never be run to trap or automatic valve and of possible should end at some point where the boiler room staff can see whether the water or steam is coming out of it. The main valve should be tested from time to time to see that it is tight, as a leaky valve will result in moisture in the header, even when the drainage is fairly good. No other apparatus should be connected to the steam header supplying the blower 6. Whenever the boiler is shut down for inspection or other purposes, the bolts of the bearings holding the blowers should be gone over to make sure that they are tight, and that the bearings are in their proper place. If bearing have moved slightly out of line, have must be replaced correctly. This attention should be given especially after the tubes if the boiler have been turbined, as in boiler which accumulate a grate deal of scale, unusually vigorous turbine may slightly move the bearings of the Soot Blowers. 7. Whenever boiler tubes are changed, care should be taken to see that bearings for the soot blowers, which may be on them are placed in the correct position, lengthwise of the boiler tubes, as well as on the proper boiler tube. A few spare bearings of each type should be kept in stock, in case one or more bearings are lost when the boiler tubes are changed.
8. It some times happens, in the course of several years service that wall boxes work looses in the boiler wall. When this occurs the settingsof the jet of the blowers is disturbed, and the efficiency of the blower impaired. Clients should either call on out engineer to re-brick the wall box and the jets, or should do this themselves after ascertaining from our office exactly how the jets ought to be set. 9. If elements at any time required to be replaced, care should be taken to see that the distance form the center of the coupling to the first jet of the new element is the same as the corresponding distance on the old elements ( this will ordinarily be exactly the same). Bearings should be very carefully replaced in the position they previously occupied. 10. On all boilers where brick protection or of any kind is used to protect the elements, care must be taken to maintain such protection in good condition at all times, otherwise it is impossible to vouch for the life of the element. In renewing protecting brick or tile care must be taken to set the new tile in the same position as the old and see that it is adequately supported. 11. If units bend at any time, the operating heads should first be examined to see if the packing has hardened the head. If the packing is all right, the outside piping should next be looked over, to see whether, it has been to pulled in place in such a way as to bend the operating head. If this does not show the cause of bending, the inside of the boiler should be examined to see if the bearings have worked slightly out of alignment, or if the element has bent from any cause. Bearings can easily be brought back into line
12. The swivel tubes in the operating heads should be examined occasionally to see that they are standing up under service. Ordinarily these swivel tubes will last a very long time, but they are subjected to constant wear, under pressure, and should occasionally be replaced. Three or four of these carried in stock will be amply sufficient for four or five boilers, several years. 13. If bearings are accidentally omitted in replacing boiler tubes, or for any other cause the elements become bent in the boiler, it is a very simple matter to remove the elements and straighten them, if this is done before the bending goes too far. 14. In conclusion, it should be noted that, if blowers are handled with reasonable care, many of the things which we described how to do need never be done. A little attention to tightening up bolts, renewing packing, keeping water out of the blower, looking the equipment over from time to time as in the case of the other machinery, will definitely prevent breakage, replacement, and necessity for special attention. Soot Blower units must be operated in an order following the course of the draught. Riser pipes leading to the units are labeled "A" "B", etc.and should be blown in the sequence. (see Blow.)
II. FREQUENCY OF OPERATION
Experience has shown that under normal conditions each soot blower unit should be operated every eight(8) hours to ensure best results, but this is not an arbitrary rule and the frequency of blowing should be determined by the condition of the tube surfaces.
III. HOW TO OPERATE : 1. If the boiler is operated at less than 9 Kg/cm sq gauge pressure, it is imperative that the pressure be raised to its maximum before commencing the use of blower, and this pressure should be maintained during the operation of the apparatus. 2. Open the main valve at the header, when dry steam appears at the end of the drain pipe, shut the drain valve almost but not entirely off. 3. Soot Blower units must be operated in the order following the course of the draught. Being with the unit "A", that is the unit nearest the furnace and taken "B", "C", "D", etc., in consecutive order. 4.Grasp the chain on the unit and pull it slowly & continue ously in the direction so that the valve is gradually opened and continue pulling until the valve is closed.The operation should be continued for two more complete revolutions and the time for each revolution should be about one minute. OPERATION : As the large gear revolves it causes the cam to engage the valve trigger, and this continues until the trigger is Disengaged from the cam, which closed the valve. Be sure that revolutions are completed and that the valve is Properly seated before e passing on to next unit. The direction of the steam, when blowing, is indicated on the operation wheel by an arrow, thus facilitation longer periods of blowing where cleaning is needed most. Unit within each of the floor or gallery are provided with a crank instead of wheel and chain. After all the units have been operated, closed the main valve and open the drain valve wide. It is VERY IMPORTANT that this drain valve be left wide open when the blowers are not in operations. No person should be allowed to operate the soot blower equipment until he is thoroughly acquainted with these instructions. The complete installation should be inspected from time to time, both internally and externally. The elements should be examined periodically and checked to that the jets have not moved out of line in relation to the boiler tubes, that the coupling of the swivel tube is tight. Bearings supporting the elements should be examined for tightness and alignment. For elements in the furnace the brickwork protection should be maintained in good condition, as otherwise damage to the element may occur. IV STEAM CONNECTING PIPING : It is essential that the pipe work should be made so that the drainage of the condensation is properly carried out. Superheated steam should be used where possible. The drain valve should always be slightly open, so that there is always a leakage in the closed position. This is done so that any accumulation of moisture in the pipe, in the case of the main control valve leaking, is eliminated.
OPERATION AND INSTALLATION MANUAL FOR CONTROL PANEL 1. DESCRIPTION : Sitson's Controls Panel sequential operation of motorised soot blowers automatically. Each soot blower motor is run by its switch gear. Indicating lamps are provided on panel, facilitates knowledge of operating condition of blower motor. This helps operator to monitor and control the operation effectively from remote place. Remote push buttons are provided near blower to operate soot blower from locally. Panel door interlock facility is provided for safety purpose. All overloads have single phasing preventing feature. H.R.C. fuses are provided for safety of the motor. It enables the three modes of operation, namely a. Manual Mode b. Automatic Mode c. Semi - Automatic Mode. 2. MODES OF OPERATION A. MANUAL MODE : In this mode auto/manual selector switches of all soot blowers are kept in manual position. Manual push button which is provided on panel or locally mounted push buttons are used for operation. Indicating lamps are provided on panel, indicates blower operation. Valve status indicator can monitor valve operation. Valve indicator will switched off and on in every one revolution. Illuminated indicator indicates steam valve on soot blower is close and unilluminated indicator indicates valve is open. In this mode soot blower operates till push button is pressed. Always keep steam valve on soot blower in close position. In Auto mode & semi auto mode panel can be operated in i) Single cycle mode ii) Recyclic mode B. AUTOMATIC MODE : In this mode, all auto/manual selector switches of all soot blowers are kept in auto position and Auto on push button is actuated. Soot blowers will start operating serially in sequence. After completion of the sequence blower motor stops. Auto cycles interrupts if stop button PBST is pressed. C. SEMI-AUTOMATIC MODE : This mode enables operation of even single soot blower in automatic mode. Those soot blowers, which are not working or have to be operated in manual mode for some reason, are kept in manual and others are kept in auto mode When Auto On button pressed, blower, which are kept in auto, works serially in sequence. In case of single blower operating in auto mode, blower will operate and will stop after laps of set delay. ( Set on Timer T-1) In case of recyclic mode all soot blowers work serially in sequence as mentioned above. But once again first soot blower, which is serially in sequence, operates after laps of time set on recycle interval timer T-5. :
OPERATE SOOT BLOWERS ONE BY ONE IN THE DIRECTION OF DRAFT :
SUPER HEATER
CONVERCTION BANK
ECONOMISER
ERECTION : 1. Before commencing to erect the blowers drawings submitted by SITSON should be carefully examined. Each blower has to be fixed for a particular position and soot blowers are given numbers like SB1, SB2,..as per G. A. Drawing of Soot Blower. The number is punched on outlet flange of Soot Blower and inlet flange of element. While connecting both flanges the match mark should match. Element are designed for a particular position on boiler and hence care should be taken while connecting the element with Soot Blower. Wrong assembly causes damages to Boiler Tubes and Soot Blower will not be useful. 2. While mounting the Soot Blower; care should be taken so that while steaming head should be horizontal. 3. All Steam Lines, Drain Lines should be cared of all grit and cutting by blowing steam or air until they are clean. 4. Blowing angle should be inspected from inside the boiler with another person operating the Soot Blower by hand. This is very important for effective cleaning of Boiler. If you want some adjustment then shift the re-tight the bolts. Blowing should not be on baffles or refractory walls. For shop-assembled boilers this should be done at shop and before fixing side sheeting. 5. Before bolting Soot Blower to wall box please check that wall box is vertical otherwise Soot Blower will not be perfectly ; horizontal and element will rub on intermediate or end support. 6. While fixing Soot Blower, element should be inserted first. Rotate the element by hand to check alignment of intermediate supports. Mount the Soot Blower on wall box if position of wall box is perfect then Soot Blower out let flange and element flange will match perfectly. Otherwise Soot Blower wall box has to be shifted accordingly. Before welding wall box permanently, erection of Soot Blower and alignment must be done. 7. While connecting Steam line no force should be exerted on Soot Blower flange to watch the holes. In case of Boilers having Steel casing, care should be taken so that if location of Soot Blower head changes piping also should be free to move with head, otherwise head will not be horizontal while operating. 8. Erection of Soot Blower is very important point but it is being neglected by most of the erectors assuming small auxiliary plant compared to boiler. Wrong erection of Soot Blower results in damages of element and Soot Blower parts.
Check the motor terminals so that the Soot Blower rotates in correct direction; otherwise it will damage the trigger, bracket and drive unit. This is very important and before starting Soot Blower trigger must be at mid position and start the motor for a moment to see the correct direction. Before starting the motor for the first time see the voltage and frequency as shown on the name plate corre sponds with those of the supply. Turn the motor fan by hand after opening fan cover to make sure that it rotates freely.
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FREQUENCY OF OPERATION
The interval between soot blowing periods should be determined by observation under service condition. As a guide line the boiler should be cleaned. a) Shortly after start up when full W.P. obtained. b) Approximately every eight-hour service.
The boiler should be on @ 75% load when soot blowing to ensure that increased gas velocity through the boiler helps to carry away the loosened deposits originating from the soot blowing. * Do not start two soot blowers at a time. * Never run a soot blower without steam when boiler is running. * Normal sequence of soot blowing is to follow the gas flow through the boiler. The first soot blower to be operated should be nearest the burner.
WARMING UP : To avoid damage to the boiler and to the blowers necessitates the use of dry steam. Hence it is important to use a certain procedure for warming up. 1) Crack the steam supply valve to warm up the steam pipes to allow drainage of condensate through the drain valves. 2) After approximately 5 minutes the drain valve has to be closed allowing the steam valve to be opened fully.
SCAVENGE AIR / SCALING AIR
Each blower is provided with air scaled mounting box with air inlet of 1" BSP. The inlet pressure required should be 50 to 76mm of water gauge more than boiler furnace pressure. In positive pressure installations it is necessary to fit separate scaling and scavenging air-piping systems from the F.D. fan ducting.
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NOTES ON THE OPERATION AND MAINTENANCE OF SITSON SOOT BLOWERS. 1) A copy of instruction manual should be handed over to Boiler Engineer. 2) Before putting soot blowers in operation, be sure that the boiler is clean of all old deposits and slag. The function of blowers is to keep the boiler clean, and they should not be expected to remove old hard deposits, which are the result of previous neglect. 3) Soot blowers should never be permitted to lie idle for several days at a time. As soon as the fire is lighted in the boiler, operation of the blowers at regular intervals should begin, and should continue until the boilers are shut down. If this is not done, soot may collect on the boiler tubes and burn to slag; slag may often form around the blower itself so that it is hard to turn; or unequal heating, due to the blower remaining in one position for a very long time, may cause deterioration of the blower itself. Keep the blowers in operation as long as the boiler is in operation. 4) The highest efficiency is obtained by using the soot blowers at regular intervals, these intervals to be determined by as careful a consideration of conditions as possible at the time blowers are first put in operation In the absence of any better information the blowers should be operated once every eight hours, or three times per day, in a twenty-four run. 5) The operating heads should occasionally be re-packed, as in the case of other machinery, soaking the packing in graphite and oil if it shows any tendency to become hard. 6) The matter of proper drainage is one of vital importance, if the blowers are to give good cleaning service and satisfactory life. Moisture must not be allowed to enter the elements. It not only causes sticky soot (which the blower removes with difficulty) & assists in burning soot into slag, but causes unequal strains in the elements ( which may result in deterioration), corrosion in the outside piping (if there is sulphur in the coal, or mineral in the steam) and a number of other unsatisfactory conditions. To prevent this, the main valve should be kept closed, and the drain valve of the blower header open, except when the blowers are being used. When the blowers are to be used, the drain valve should be opened after steam has been admitted into the header, until dry steam appears at the end of the drain line, and should be left slightly open even when using the blowers. The drain line from the blower header should never be run to a trap or automatic valve, and if possible should end at some point where the boiler-room staff can see whether water or is coming out of it. The main valve should be tested from time to time to see that it is right, as a leaky valve will result in moisture in the header, even when drainage is fairly good. No other apparatus should be commenced to the steam header supplying the blower 7) Whenever the boiler is shut down for inspection, or other purposes, the bolts of the bearings holdings the blowers should be gone over to make sure that they are tight, and that the bearings are in their proper place. If bearings have moved slightly out of line, they must replaced correctly. This attention should been turbined, as in boilers which accumulate a great deal of scale, unusually vigorous turbining may slightly move the bearings of the soot blowers.
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8) Whenever boiler tubes are changed, care should be taken to see that bearings for the soot blowers which may be on them, are placed in the correct position, lengthwise of the boiler tubes as well as on the proper boiler tube. A few spare bearings of each type should be kept in stock, in case one or more bearings are lost when the boiler tubes are changed. Instruction for operation of Retractable Soot Blowers. 1. Mounting box of Soot Blower to be mounted from separate supports and not on tube panel, because expansion of tunes will cause out of alignment of Soot Blower. Please see that, there is no gas leakage from Boiler, through mounting box. Proper sealing to be done by using castable. After doing electrical connection, please operate the roller of limit switch manually and confirm that electrical wiring is correct. (We have observed that, due to faulty electrical wiring 10% limit switches were damaged at the 1st trial run.) Please tighten chain every after 3-4 days of commissioning. Chain should always be tight. Chain tightners are provided at both ends of chain. If required remove few chain links. Do not operate these Soot Blowers for more than one cycle at a time. The operating frequency can very from 1hr to 8hr. depending upon the requirement. Before starting Soot Blower, please see that condensate is drained fully from steam line. If steam supply pressure is more than 21 kg/cm2 orifice plate is given before Soot Blower valve. Please check it is put before valve inlet. While blowing, steam pressure should not be more than 21 kg/cm2 at valve. Some times you may need control valve on steam line of Soot Blower. The drive gear box is provided with extended square end shaft for manual operation. A handle is provided along with Soot Blower for manual operation. Due to any reason if the element is stacked inside the furnace take element back and operate the Soot Blower manually. If in case the chain link broken (Keep steam flow blowing) remove the chain from trolley wheels and pull the trolley back. 9. At the time of chain tightening chain should not be twisted. Always do greasing to chain, front roller, idler, sprocket etc. And always check the gear box. (Whether oil is there or not) Use HP-90 oil for double gear box and high temperature grease for greasing purpose and trolley box gears. To prevent control panel board from falling of bagasse dust on it, it should be always kept covered. Please keep some spares in your stock. (Spare Part list is attached with price of spares.)
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Sitson India Pvt. Ltd.

W-76, MIDC, Phase-II, Dombivli (E.) Dist. Thane.
INSTRUCTION MANUAL FOR ERECTION OF LRSB

We have noticed that, there are problems faced while commissioning of Long retractable soot blowers. After getting the site reports, we have prepared following Erection Procedure :1) We have observed that, the soot blower consignment is of low weight. Normally soot blowers for one boiler will weight @ two to three tons. In such cases when transporter is paid on weight basis, the try to load some other material on the soot blowers; damaging the soot blowers. You are requested to instruct transporter in writing that he should not load any other material along with soot blowers. Once the I beam of Long retractable soot blowers is bent, the problems starts before we erect the same. If soot blowers particularly Long Retractable are damaged (i.e. beam is bent) please write on delivery Challan a particular note so that the transporter is warned. While lifting the soot blower, it is noted that 80% people tie the rope along with S.S. Element; which causes bending of element & feed pipe. Two hooks are provided on I beam at both ends. Please tie rope at these points for lifting. Following sketch is self explanatory. . While locating the soot blower, please mark the position on boiler wall/casing/panel and see that there will be 150mm gap between soot blower element and superheater coils. In one or two cases, due to misalignment of SH Coils, element was rubbing with coils. After soot blower is erected, please check that soot blower element is free from all sides. In two cases, it was jammed by putting castable. You have to check this after going inside the boiler. Prevent all flue gas leakages coming out from mounting box. Leakages increase the temperature of soot blower parts. After doing electrical connection, please operate the Limit Switch (boiler side) manually and confirm that soot blower retracts. In most of the cases Limit Switches get damaged in first trial. If the soot blower does not retract, please cheque electrical wiring.
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Before boiler is commissioned, one should operate soot blowers without steam when boiler is in cold condition, to check working of soot blowers. Normally, soot blower is given less importance and erected in hurry which do create problems. After few operations, tighten chain. Chain tightners are given at trolley end. A sketch shows name of parts. In number of cases, it was found that steam line is not flushed before putting soot blowers into operation. This causes damaging seal due to foreign particals. Hence please flush the steam line and then reconnect to soot blowers. Steam should be dry. Hence drain the soot blower line. Water will damage the gland packing. If steam supply pressure is more than 21 kgs/cm2 then either pressure reducing device must be installed. In some cases, we give orifice plate, which should be put between soot blower inlet flange and weldneck flange. Soot blower is to be operated once in a shift. If you need more soot blowing you can do it twice or thrice in a shift. Do not operate continuously. Give some gap so that element becomes cold during shut down. We have observed, lot of bagasse or coal dust gets deposited on soot blower. Hence clearing by air blowing on soot blower is required. For soot blowers, high temperature grease should be used. Please keep some spares in stock.
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DATA SHEET
ZERO SPEED SWITCH

MAKE QUANTITY MODEL SENSOR PROBE SENSING RANGE CABLE CONTROL UNIT SUPPLY SPEED SETTING CONTROL INPUT CONTACT RATING 110V AC / 230V AC POTENTIOMETRIC. 2 C/O RELAY CONTACT 10 AMP. RESISTIVE AT 110 VAC / 5 AMP RESISTIVE AT 230VAC. ENCLOSURE SPEED RANGE CABLE ENTRIES CAST AL, IP 65, FIELD MOUNTING 10-100 RPM 3 NOS. (2 NOS. TH INCH, 1 NO. : PG 9 SIZE FOR SENSOR) SALIENT FEATURES 1. NON RUSTING S.S HARDWARE FOR COVER. 2. RETAINABLE TYPE SCREWS FOR COVER, DO NOT FAIL DOWN 3. ROUND TYPE SILICON GASKET FOR LONG LIFE AND BETTER SEALING. 10 - 12 MM, SIZE : M 30 3 CORE, 2 MTR, PVC M/S PROTO CONTROL INSTRUMENTS (I) PVT.LTD 5 X 2 NOS ESM 1 W
SPECIFICATION
SUPPLIERS ADDRESS:
M/S PROTO CONTROL INSTRUMENTS (I) PVT.LTD EL 31/1 , "J" BLOCK, MIDC, ELECTRONIC ZONE, BHOSARI, PUNE - 411 026.
DATA SHEET
FLOW NOZZLE
MAKE QUANTITY APPLICATION TAG NO. M/S. INSTRUMENTATION LIMITED. 1 X 2 NOS. FOR STEAM LINE FE-1201 (BG059) FE-2201 (BG060) DESIGN CODE TAPPING DETAILS END CONNECTION FLOW NOZZLE MOUNTING LINE SIZE PIPE SIZE PIPE MATERIAL MATERIAL OF CONSTRUCTION (NOZZLE) BS1042 D & D/2 BUTTWELD WELD IN 250 NB 273.1 X 25.4 THK. SA335 P22 SS 316 1 NO. FOR FEED LINE FE-1101 (BG059) FE-2101 (BG060) BS1042 D & D/2 BUTTWELD WELD IN 150 NB 168.3 X 14.27 THK. SA106 Gr. B SS 316
SPECIFICATION
OPERATING DATA:
MEDIUM FLOW SUPERHEATED STEAM 96,000 Kg/hr (MAX.), 80,000 Kg/hr (NOR.) PRESSURE 95.43 Kg/cm (g) (DESIGN), 86.00 Kg/cm(g) (NOR.) TEMPERATURE DIFFERENTIAL PRESSURE FLOW DIRECTION TESTING TRANSMITTER TAPPING SIZE ASSEMBLY LENGTH NO. OF PAIR OF TAPPINGS 525C 10000 MMWC HORIZONTAL AS PER IBR 15 NB, SOCKET WELD 2.25 M 2 SUPERHEATED STEAM 96,000 Kg/hr (MAX.), 80,000 Kg/hr (NOR.) 147.00 Kg/cm (g) (DESIGN), 112.00 Kg/cm(g) (NOR.) 210C 5000 MMWC HORIZONTAL AS PER IBR 15 NB, SOCKET WELD 1.43 M 2
SUPPLIERS ADDRESS:
M/s. INSTRUMENTATION LIMITED, KANJIKODE WEST, PALGHAT - 678 623. KERALA STATE.
DATA SHEET
STEAM TRAP
MAKE QUANTITY M/S. SPIRAX MARSHALL LTD. 9 NOS (BG059) 1 NO. (BG060) LOCATION TAG NO. FOR SOOT BLOWER LINE ST-1201, ST-0201A, ST-0201B, ST-0202A, ST-0202B, ST-0203A, ST-0203B, ST-0204 & ST-0205 (BG059) ST-2201 (BG060) MEDIUM MODEL NO. TYPE SIZE END CONNECTION SUPERHEATED STEAM TD3 THERMO DYNAMIC 15 NB SOCKET WELDED
SPECIFICATION
OPERATING DATA:
MAX. OPERATING PRESSURE
MAX. OPERATING TEMPERATURE
44 Ksc (g) 425C CARBON STEEL
MATERIAL OF CONSTRUCTION
SUPPLIERS ADDRESS:
M/s. SPIRAX MARSHALL LIMITED, P.B. NO. : 29, MUMBAI - PUNE ROAD, KASARWADI, PUNE - 411 034.
DATA SHEET
GEARED MOTOR
MAKE QUANTITY APPLICATION M/S. POWER BUILD ELECON GEARS LTD 5 X 2 NOS. FOR DRAG CHAIN FEEDER TYPE OF MOTOR MOTOR RATING OUTPUT SPEED MODEL NO. TYPE OF MOUNTING AMBIENT TEMPERATURE POWER SUPPLY ENCLOSURE DEGREE OF PROTECTION INSULATION TYPE OF STARTING DUTY LOCATION CABLE ENTRY TEFC SQ. S1 IP 55 CLASS F DOL CONTINUOUS INDOOR SIDE PORTION 2.2 KW 33 RPM AMF45S FOOT MOUNTED 50C 1 X 2 NOS. BED MATERIAL FEEDER 2 NOS. HP & LP DOSING AGITATOR
SPECIFICATION
SQUIRREL GAUGE INDUCTION MOTOR (TEFC) 1.5 KW 34 RPM AME45S FOOT MOUNTED 50C 0.25 KW 30.5 RPM AVMC50S FLANGE MOUNTED 50C
415 V 10%, 50 Hz 3 PHASE 5% AC TEFC SQ. S1 IP 55 CLASS F DOL CONTINUOUS INDOOR SIDE PORTION TEFC SQ. S1 IP 55 CLASS F DOL CONTINUOUS INDOOR SIDE PORTION
SUPPLIERS ADDRESS:
M/S POWER BUILD ELECON GEARS LTD, NO. 553, MOUNT ROAD, 3RD FLOOR, EAST COAST CENTRE, TEYNAMPET, CHENNAI - 600 018.
DATA SHEET
H.T. MOTOR
MAKE APPLICATION QUANTITY FRAME SIZE APPLICABLE STANDARDS TYPE AND RATING TYPE OF MOTOR SERVICE (OUTDOOR/ INDOOR) DUTY CYCLE / DESIGNATION MOTOR RATING AT 40 AMBIENT AT 50 AMBIENT NO. OF POLES RATED SPEED RPM RATED VOLTAGE & VARIATION Volts RATED FREQUENCY & VARIATION Hz FULL LOAD CURRENT NO LOAD CURRENT RATED POWER FACTOR A) FULL LOAD A) FULL LOAD B) 3/4 LOAD C) 1/2 LOAD PERFORMANCE METHOD OF STARTING STARTING CURRENT AT RATED VOLTAGE VOLTAGE VOLTAGE % OF FLC 50 % 250 % 3.2 SEC. (100%), 6.2 SEC. (80%) 100 % 220 % 30 SEC. (100%), % OF FLC % OF FLC 62.9 SEC. (80%) STARTING TORQUE AT RATED PULL-OUT TORQUE AT RATED STARTING TIME AT 80%, 100% FOR FANS MOTORS AND 90% 100% FOR MILL MOTORS DOL 500 % DOL 500 % 0.84 92.4 % 91.5 % 89.0 % 0.84 92.0 % 90.5 % 87.5 % EFFICIENCY AT RATED VOLTAGE & FREQUENCY AMPS AMPS KW KW KW SQUIRREL CAGE INDUCTION MOTOR OUTDOOR CONTINUOUS / S1 500 526 500 2 2977 11 KV 10% 50, 5 % 34 11 OUTDOOR CONTINUOUS / S1 430 451 430 4 1489 11 KV 10% 50, 5 % 29 10 M/S. ABB LIMITED FEED PUMP 3 NOS. (BG059) AMA 450L2A BAI I.S. - 325 FD FAN 1 X 2 NOS. AMA 450L4A BAI I.S. - 325
SPECIFICATION
DATA SHEET
H.T. MOTOR
DESCRIPTION
SAFE STALLTIME AT 110% RATED VOLTAGE A) HOT CONDITION B) COLD CONDITION C) SAFE STALL TIME AT 100% / 80% HOT 100% / 80% COLD THERMAL TIME CONSTANT A) HEATING B) COOLING STARTS A) EQUALLY SPREAD / HOUR B) SUCCESSIVE COLD C) SUCCESSIVE HOT PERMISSIVE RUNNING TIME AT FULL LOAD AT MIN. ALLOWABLE VOLTAGE CONSTRUCTION DEGREE OF PROTECTION OF ENCLOSURE METHOD OF COOLING INSULATION CLASS TEMPERATURE RISE OVER 50 AMBIENT (BY RESISTANCE) TROPICALISED (YES / NO) MICA WITH EPOXY TREATMENT FOR INSULATION (YES / NO) WINDING CONNECTION BEARING MAKE TYPE MOTOR TERMINAL BOX TYPE, PHASE SEGREGATED Yes/No LOCATION AS SEEN FROM NDE FAULT WITHSTAND CURRENT TIME CABLELUGS FURNISHED AND GLANDS (Yes / No) 39.1 KA 0.35 SEC. NO 39.1 KA 0.35 SEC. NO YES (NO. AIR INSULATED TERMINAL BOX) RHS RHS DE/NDE RECOMMENDED LUBRICANT SKF ANTIFRICTION GREASE SKF ANTIFRICTION GREASE IP 55 IC611 (CACA) CLASS F 70C YES YES STAR IP 55 IC611 (CACA) CLASS F 70C YES YES STAR 3 NOS 3 NOS 2 NOS 5 MIN. @ 75 RV 3 NOS 3 NOS 2 NOS 5 MIN. @ 75 RV 30 MIN. 180 MIN. 30 MIN. 180 MIN. (SEC) (SEC) 14.9 / 34.8 19.8 / 45.3 50.2 / 85.3 85.3 / 130.5
SPECIFICATION
FEED PUMP 11.5 SECS. 14.3 NOS FD FAN 38.9 SECS. 34.5 NOS
TYPE AND RANGE/SIZE OF CABLE
1 RUN 3 CORE X 240 SQ. MM XLPE
DATA SHEET
H.T. MOTOR
DESCRIPTION
ACCESSORIES SPACE HEATERS NO. X WATT (TOTAL) WATTS 1 X 430 W 240 V AC, 50 Hz YES 1 X 430 W 240 V AC, 50 Hz YES
SPECIFICATION
FEED PUMP FD FAN
VOLTS, PHASE, FREQUENCY SEPARATE TERMINAL BOX WINDING TEMPERATURE DETECTOR TYPE NOS AND LOCATIONS WHERE PROVIDED RESISTANCE AT 0 DEG. BEARING TEMPERATURE DETECTOR TYPE NOS FURNISHED TEMPERATURE ALARM CONTACTS NOS. PROVIDED ACCESSORY TERMINAL BOX NOS. PROVIDED CABLE GLANDS / LUGS FURNISHED TYPE AND RANGE / SIZE OF CABLE GROUNDING
NOS OF GROUNDING PADS PROVIDED
PT 100 SIMPLEX 12 NOS SIMPLEX
PT 100 SIMPLEX 12 NOS SIMPLEX
100 ohm
100 ohm
PT 100
RTD (DUPLEX) 2 NOS DUPLEX
1 FOR TRIP & 1 FOR ALARM
1 NO
1 NO PTFE / 2 X 127C X 0.5 Sq.mm
ON MOTOR BODY ON TERMINAL BOX MISCELLANEOUS TYPE OF MOUNTING OVER ALL DIMENSIONS LENGTH BREADTH HEIGHT MOMENT OF INERTIA DRIVEN EQUIPMENT ROTOR TOTAL Kg-sq.mt Kg-sq.mt Kg-sq.mt MM MM MM
FOOT MOUNTED
FOOT MOUNTED
2480 1840 1760
2520 1760 2010
1.1 10 11.1
298.5 28 326.5
DATA SHEET
H.T. MOTOR
DESCRIPTION
WEIGHT STATOR WITH WINDING ROTOR WITH WINDING TOTAL MOTOR WEIGHT COPPER USED IN MOTOR FROM NDE METHOD OF COUPLING WITH DRIVEN EQUIPMENT SEALING ARRANGEMENT FOR BEARING DETAILS OF PAINTING DETAILS OF EXTRA PRECAUTIONS TAKEN IN MOTOR DESIGN TO MEET 150% OF NORMAL VOLTAGE DURING HIGH SPEED BUS TRANSFER TOTAL GUARANTEE LOSSES COMPARING IRON LOSS, FRICTION, WINDAGE AND STRAY LOSSES a) b) BREAK UP IRON LOSS CU LOSS 6.5 KW 14 KW 24.7 KW 8.3 KW 10.5 KW 22.3 KW 45.2 KW 41.1 KW RAL 7032 RAL 7032 SUPPORT STRUCTURE AT OVERHAND SPACERS TO MAINTAIN GAP BETWEEN COILS LABYRINTH SEAL LABYRINTH SEAL Kg. Kg. Kg. Kg.
SPECIFICATION
FEED PUMP 1050 APPROX. 730 APPROX. 3750 APPROX. 205 APPROX. CLOCKWISE (BI-DIRECTIONAL) FLEXIBLE FD FAN 1020 APPROX. 990 APPROX. 3850 APPROX. 350 APPROX. CLOCKWISE (BI-DIRECTIONAL) FLEXIBLE
DIRECTION OF ROTATION VIEWED
c) FRICTION WINDAGE & STRAY LOSSES MOTOR BEARINGS PERMISSIBLE TEMPERATURE RISE DESIGN AMBIENT TEMPERATURE ASSUMED FOR ABOVE MOTOR BEARING LUBRICATION SYSTEM QUICK DISCONNECTING TYPE TERMINAL CONNECTION PROVIDED (Yes / No)
45C 50C GREASE LUBRICATED NO
45C 50C GREASE LUBRICATED NO
SUPPLIERS ADDRESS:
M/s. ABB LIMITED, CENTURY PLAZA, 3RD FLOOR, 3C, 3D & 3F, 561 - 562, MOUNT ROAD, TEYNAMPET, CHENNAI - 600 018.
DATA SHEET
LIST OF MOTORS
MAKE TYPE POWER SUPPLY TEMPERATURE ENCLOSURE PROTECTION INSULATION DUTY TYPE OF MOUNTING M/s. ABB LTD.
SPECIFICATION
SQUIRREL CAGE INDUCTION MOTOR 415 V 10%, 3 PHASE, 50 HZ, 5% AC 50C TEFC IP 55 CLASS F CONTINUOUS HORIZONTAL FOOT MOUNTED
APPLICATIONS
FULL LOAD DESCRIPTION QTY.
(NOS)
CAPACITY SPEED (KW) 225 75 0.75 (RPM) 980 1475 1440
CURRENT (AMPS) 391.3 130.4 1.3
FRAME SIZE M2BA355MLA6 HX+280SMB4 HX80D4
NO. OF POLES 6 4 4
TYPE OF STARTING VFD / DOL DOL D.O.L
ID FAN PA FAN HP DOSING SYSTEM LP DOSING SYSTEM POCKET FEEDER ESP PURGE AIR SYSTEM
1X2 1X2 3
0.37
1440
0.6
HX71B4
D.O.L
15 X 2
1.5
1440
2.6
HX+90SLE4
VFD
1X2
3.7
---
6.4
HX+100LB2
DOL
SUPPLIERS ADDRESS:
M/s. ABB LIMITED, CENTURY PLAZA, 3RD FLOOR, 3C, 3D & 3F, 561 - 562, MOUNT ROAD, TEYNAMPET, CHENNAI - 600 018.
DATA SHEET
DISC SPRINGS
MAKE LOCATION SPRING SIZE (MM) EXTERNAL DIAMETER (MM) INTERNAL DIAMETER (MM) THICKNESS (MM) DESIGN STANDARD SPRING SERIES SPRING FORCE (NEWTON) HEIGHT OF AN UNLOADED SINGLE SPRING NO. OF SPRINGS IN SINGLE STACK NO. OF SPRING STACHS TOTAL NO. OF SPRINGS (FOR 5 HANGERS) HANGER DOWNWARD TRAVEL DISTANCE (MM) MATERIAL SPECIFICATION 50 CR. V4 50 CR. V4 50 CR. V4 4.165 5.894 2.05 10 NOS. 3 NOS. 11 NOS. 3 NOS. 4 NOS. 6 NOS. 3 NOS. 3 NOS. 3 NOS. M/S. GALA PRECISION TECHNOLOGY LTD FRONT WALL 100 X 51 X 6 100 51 6 DIN 2093 2A 4893 Kgs 5.6 ROOF HEADER 100 X 51 X 6 100 51 6 DIN 2093 2A 4893 Kgs 7.0 ROOF BUCKSTAY I & II 50 X 25.4 X 3 50 25.4 3 DIN 2093 2A 1223 Kgs 7.0
SPECIFICATION
SUPPLIERS ADDRESS:
M/S. GALA PRECISION TECHNOLOGY LTD, PLOT NO.A-59, ROAD NO. 10, WAGLE INDUSTRIAL ESTATE, THANE - 400 604.
DATA SHEET
SPRING HANGER
DESCRIPTION
MAKE SPRING NODE MODEL RATE (Kg/ mm) DOWNCOMER 140 180 220 290 320 360 370 510 550 590 660 690 730 740 VS2-B-10 VS3-B-10 VS3-B-10 VS2-B-10 VS3-B-11 VS3-B-9 VS3-B-10 VS2-B-10 VS3-B-10 VS3-B-10 VS2-B-10 VS3-B-11 VS3-B-9 VS3-B-10 4.2002 2.1 2.1 4.2002 2.8251 1.5125 2.1 4.2002 2.1 2.1 4.2002 2.8251 1.5125 2.1 -25.479 -45.472 -49.668 -21.527 -46.273 -48.618 -46.858 -25.419 -45.472 -49.668 -21.527 -46.273 -48.618 -46.858 9.249 25.500 18.906 9.739 21.810 14.133 25.955 9.249 25.500 18.906 9.739 21.810 14.133 25.955 464 545 574 519 808 404 548 464 545 574 519 808 404 548 537 450 470 428 677 330 450 357 450 470 428 677 330 450 23 17 18 17 16 18 17 23 17 18 17 16 18 17 2X2 1X2 1X2 2X2 1X2 1X2 1X2 2X2 1X2 1X2 2X2 1X2 1X2 1X2
SPECIFICATION
M/S. SARATHI ENGINEERING ENTERPRISES PVT. LTD. VERTICAL TRAVEL (MM) HORIZONTAL TRAVEL (MM) HOT LOAD (Kgs) COLD LOAD (Kgs) VAR. (%) QTY (Nos)
RADIANT SUPERHEATER TO BED SUPERHEATER INLET LINK 120 220 VS2-B-9 CSH-BS-4C 3.0251 0 12.549 -60.303 23.059 25.074 301 331 339 331 12 0 1X2 1X2
BED SUPERHEATER INTERCONNECTING LINKS 110 160 VS3-FH-10 VS2-B-10 2.1001 4.20 -33.709 -20.791 37.856 46.864 520 607 449 520 13 14 1X2 1X2
BED SUPERHEATER OUTLET LINKS 100 140 160 VS3-B-11 VS2-B-10 VS1-B-11 2.825 4.20 11.3 -44.254 -24.805 -7.051 32.359 27.668 17.869 745 569 780 620 465 700 16 18 10 1X2 1X2 1X2
DATA SHEET
SPRING HANGER
MATERIAL OF CONSTRUCTION SPRING CASING PIPE PLATES & RODS TURN BUCKLES NAME PLATE PAINT 50 Cr. V4 / 60 Cr. 4 V2 ERW (MEDIUM) IS 2062 GR. A / B FORGED ALUMINIUM SYNTHETIC ENAMEL
SUPPLIERS ADDRESS:
M/s. SARATHI ENGG. ENTERPRISES PVT. LTD, B-10, INDUSTRIAL DEVELOPMENT AREA, UPPAL, HYDERABAD - 500 039.
(BOILER BG059)
DATA SHEET
STRAINER
MAKE APPLICATION QUANTITY TYPE MEDIUM M/S. SERAMEC SOLVENTS HP DOSING LINE 3 NOS. Y TYPE TRISODIUM PHOSPHATE WATER MIXTURE MAX. WORKING PRESSURE WORKING TEMPERATURE MESH SIZE HOUSING MATERIAL MESH MATERIAL END CONNECTION BODY SIZE 15 Ksc(g) 45C 40 MESH SS 304 SS 304 SCREWED BSP (F) 25 NB LP DOSING LINE 2 NOS. Y TYPE HYDRAZINE AND WATER MIXTURE 15 Ksc(g) 45C 40 MESH SS 304 SS 304 SCREWED BSP (F) 25 NB
SPECIFICATION
SUPPLIERS ADDRESS:
M/s. SERAMEC SOLVENTS, 46, KALAKSHETRA ROAD, CHENNAI - 600 041.

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CETHAR VE SSE LS LIMITED

STEAM AND WATER ANALYSING SYSTEM

STEAM AND WATER ANALYSING SYSTEM

BULK HEADS SUITABLE FOR 21.3 MM X 3.73 MM THK. PIPE

STEAM AND WATER ANALYSING SYSTEM

STEAM AND WATER ANALYSING SYSTEM

CLICK HERE TO OPEN THE MANUAL

(BOILER BG059 & BG060)

RANGE ACCURACY RESPONSE TIME

REPEATABILITY CALIBRATION DRIFT POWER SUPPLY

(BOILER BG059 & BG060)

CALIBRATION GAS & CYLINDER

NOX, SOX ANALYSER

LOCATION REPEATABILITY CALIBRATION DRIFT POWER SUPPLY FLUE GAS COMPOSITION

MAXIMUM SWITCHING CAP DIGITAL INPUT

CLICK HERE TO OPEN THE MANUAL

(BOILER BG059 & BG060)

FUEL LEVEL INDICATOR

3/4" ET (2 NOS.) & 5/8" ET(1 NO.)

INSTALLATION OPERATION & MAINTENANCE MANUAL

EIP BULK CONTROLS PVT. LTD.

NOTIFICATION & SAFETY

EIP BULK CONTROLS PVT. LTD.

Electronic Controller FUNCTION

EIP BULK CONTROLS PVT. LTD.

165mm STD OR As Reqr. 410mm STD OR As Reqr.. Rf 550 RT INS

2500C, 4500C OR (Specify) 100, 2500C (Specify) 1,7,10,60 BAR 0 to 10 Mtrs

AS PER CUSTOMER SPECIAL REQUIREMENTS

1,7,20,40,OR60 BAR (Specify) Min.300mm, Max.12Mtrs. 0 OR 5mm Insertion

FOLLOW ARE Common IN ALL PROBE MODELS

EIP BULK CONTROLS PVT. LTD.

EIP BULK CONTROLS PVT. LTD.

EIP BULK CONTROLS PVT. LTD.

PROBE HEAD Connection to Probe Head

RLY C/O...1 RLY C/O...2 Input Supply Voltage

Local LED Indicator

Coupling for FLX Conduit

Cable gland (Brass) Double Compression

Connection to Electronic Controller

ble Ca onn EIP BC-3VRPC-3 C

G SH PR Cw-Centre Wire PTFE Insulation

COAXIAL CABLE CABLE CONNECTIONS

TRIAXIAL PVC CABLE

CW TUNING ADJUSTMENT Clock Wise Brings Normal Condition (GREEN Glow)

Counter Clock Wise Brings Alarm Condition (RED Glow)

For Calibration select CAL

Indication Change Over

P Preload in Clock wise ( P can be increase /decrease as per requirement)

EIP BULK CONTROLS PVT. LTD.

Installation Check List

Rf Level Switch Model Rf - 550

INSTALLATION CHECK LIST

FOR ANY DEVIATION/DISCREPENCY CONTACT EIP

EIP BULK CONTROLS PVT. LTD.

Ref.No._____________Dt._________ Project__________________________ Contact Person__________________ _________________________________ Designation :____________________

EIP BULK CONTROLS PVT. LTD.

CHUTE JAM SENSING MATERIAL PRESENCE SENSING

AIR SLIDE JAM SENSING

EIP BULK CONTROLS PVT. LTD.

EIP BULK CONTROLS PVT. LTD.

DIGITAL (SWITCH) 4.20 MA SET POINTS

ANALOGOUS (CONTINOUS) OTHER________ RANGE_____________

Ref.No._________Dt._ Project____ Contact Person _ Designation :____

ANALOGOUS (CONTINOUS) OTHER RANGE_____