SCHEDULE FOR TECHNICAL DIARY PREPARATION -MECHANICAL DESIGN S.

NO A B C D E Objective Package identification Identification of person for each package Important data collection parameter identification for each system Completion of data collection for all the package 1) Sea water /Raw water intake system for all projects 2) CW system for all projects 3) Compressed air system for all projects 4) Fire protection, Detection and alarm system for all projects 5) Water treatment system for all projects 6) Cranes and Hoist for all projects 7) Tanks for all projects 8) Fuel oil system for all projects 9) HVAC system for all projects 10) Piping for all projects 11) Ash handling system for all projects 12) Mill reject system for all projects 13) Miscellaneous system for all projects 14) Coal handling system for all projects 15) Other for all projects 16) BTG for all projects Final compilation of data collection Review of compiled datas Enhancement of compiled datas Final review Presentation
Anand,Bheem singh,Nallathambi

DESCRIPTION

RESPONSIBLE PERSON

F G H I J

ECHANICAL DESIGN TARGET DATE

TECHNICAL DIARY -MECHANICAL DESIGN S.NO 1 PACKAGES Sea water /Raw water intake system 1.Sea water / Raw water Pumps -CT make up , Desalination pumps 2.Raw water reservoir 3.Stop log gate 4.Coarse rack screen 5.Trask rack 6.Screen wash pumps 7.Each projects problem we faced and their solution CW system 1.Cw pumps 2.Cw blowdown pumps 4.ACW pumps 5.CW Forebay & Channels 6.Plate heat exchanger 7.CW pit 8.Coarse rack screen 9.Trask rack 10.Screen wash pump 11.Each projects problem we faced and their solution Cooling tower 1.NDCT 2.IDCT 3.Each projects problem we faced and their solution 3 Compressed air system 1.Compressor-Instrument , Service air 2.Cooler 3.Air dryer 4.Air receiver 5.Air filter 6.Each projects problem we faced and their solution Fire protection, Detection and alarm system A)Fire water stroage tank B)Fire protection system 1)Hydrant system I)Hydrant pumps-Motor , Diesel engine driven ii)Jockey pumps iii)Booster pumps iv)Water main network v)Hydrants-Landing valve,Internal and external hydrants, Water monitor

vi)Hoses vii)Hydro pneumatic tank Viii)Aircompressor 2)Automatic high velocity water (HVW) & medium velocity water (MVW) spray system i)Spray pumps-Motor , Diesel engine driven ii)QBD iii)Deluge valves iv)Isolation valve v)Y type strainer vi)Spray nozzle/projectors vii)Spray nozzle piping network viii)Detection and control system X)Piping x)Valves and Fittings 3)Foam system i)Heat detectors ii)Foam concentrate stroage tank iii)Foam pumps iv)Balancing line v)Automatic controlling valves vi)Foam makers and dicharge outlets vii)Piping viii)Detection and control system x)Valves and Fittings 4)Inert gas system i)Inert gas-Argon,Nitrogen,Argonite ii)Agent gas iii)Nozzle iv)Automatic operating device v)Piping vi)Nozzle 5)Portable and mobile fire extinguishers C)Fire detection and alarm system i)Fire detectors D)Clean agent system E)Other i)Hume pipes F)Each projects problem we faced and their solution 5 Water treatment system A.Water consumptive Requirement 1.Cooling tower make up 2.DM water 3.Potable water 4.Service water 5.Loss in sludge

6.Bottom ash system 7.Evaporation B.Water pretreatment plant 1.Water analysis 2. Cascade Aerator 3. Clarifiers 4.Stilling chamber 5.Parshall flume 6.Rapid gravity filter 7.Filter water stroage tank 8.Chemical dosing -Alum ,Lime ,Polyelectrolyte 9.Ro 10.All water pretreatment pumps 11.Each projects problem we faced and their solution C.Chlorination system 1.Gas/Electrochlorine system 2.Chlorine dosing pumps 3)Each projects problem we faced and their solution D.DM plant 1.DMF 2.ACF 3.Ion exchanger 4.Mixed bed exchanger 5.Degassifier tower and tanks 8.Neutralisation pit 9.Pumps used in DM plant 10.Pressure vesels and stroage tank 11.Each projects problem we faced and their solution E.ETP 1)All ETP Pumps 2)Sumps 3)Lamella clarifier /tube settler 4)Central monitoring basin (CMB) 5)Coal settling pond 6)ETP stroage tank 7) OWS-CPI/TPI 8)Each projects problem we faced and their solution F.STP 1)All STP pumps 2) Sumps 3)Each projects problem we faced and their solution 6 Cranes and Hoist

A)EOT crane 1)Sea water /Raw water intake pump house 2) Cw pump house B)Under slung crane 1)Compressor house 2)Fuel oil pump house 3)CW pump house C) Semi gantry crane D) Hoists E)Each projects problem we faced and their solution 7 Tanks A) Fuel oil tanks 1)HFO 2)LDO/HSD 3)Auxilary boiler stroage tank 4)Drain oil tank 5)Condensate flash tank B)Water tanks 1)DM tanks 2)CST tanks 3)Service water tanks 4)Potable water tanks 5)Product water stroage tanks C)Each projects problem we faced and their solution Fuel oil system 1.Unloading type and arrangement 2.Fuel oil unloading ,Forwarding ,drain,Auxiliary boiler transfer pumps 3.Floor coil heater 4.Forwarding heater 5.Suction coil heater 6.Drain oil tank heater 7.Fuel oil dyke area size 8.Heat tracer-Steam/Electrical 9.Each projects problem we faced and their solution HVAC system A)Ventilation system 1)Wet ventilation system ESP Building TG Building 2)Dry ventilation system 3)Roof exhauster B) Air conditioning system 1)Central air conditioning system 2)Split/Packaged air contioning system C)Ducting and dampers

D)Each projects problem we faced and their solution 10 Piping A)Sea water intake system 1)Pipes 2)Flange 3)Valves 4)Fittings 5)Hume pipes B)CW system 1)Pipes 2)Flange 3)Valves 4)Fittings 5)CW Rubber expansion joint C) Compressed air system 1)Pipes 2)Flange 3)Valves 4)Fittings D)Fuel oil system 1)Pipes-Fuel oil ,Steam and condensate 2)Flange-Fuel oil ,Steam and condensate 3)Valves-Fuel oil ,Steam and condensate 4)Fittings-Fuel oil ,Steam and condensate 5)Strainer 6)Steam trap 7)Flexible Hoses 8)Insulation and cladding E)Miscellaneous system 1)Pipes 2)Flange 3)Valves 4)Fittings 5)REJ F)Each projects problem we faced and their solution Ash handling system A)Bottom/Coarse ash handling system 1)Hoppers 2)Clinker grinder 3)HP/LP seal water pumps 4)Pipes 5)Flange 6)Valves 7)Fittings B)Fly ash handling system

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1)ESP hoppers 2)Buffer hoppers 3)Stack hoppers 4)Vacuum pumps 5)Conveying air compressor 6)Instrument air compressor 7)Bag filter 8)D pump/Air lock vessel 9)Fly ash silo 10)Pipes 11)Flange 12)Valves 13)Fittings C)Ash slurry sump D)Jet pumps/Ash slurry pumps E)Ash water recover system 1) Ash water recovery pumps D)Ash pond E)Pipes F)Flange G)Valves H)Fittings HCSD system 1.HCSD stream 2.HCSD pumps 3.Ash slurry disposal pumps 4.HCSD Mixing tank 12 Mill reject system 1.Pyrite hopper 2.Pipes 3.Flange 4.Valves 5.Fittings Miscellaneous system 1.Service water pumps 2.Potable water pumps 3.Dm transfer pumps 4.Boiler initial filling pumps 5.ACW booster pumps 6.BOP ACW cooling tower 7.AHP seal water pumps 8.Fire water pumps 9.Each projects problem we faced and their solution

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Coal handling system 1)Coal sampling and capacity of CHP 2)Wagon tipplers/Apron feeders/Dribble feeder 3)Crushers 4)Vibrating grizzzly feeder 5)Stacker reclaimer 6)Conveyors 7)Reversible belt feeder 8)Flap gate 9)Emergency reclaim hopper 10)Scoop coupling 11)Metal detector/Inline magnetic seperator 12)Stockpiles 13)Dust control(Extraction and suppression system 14)Track hopper/ Paddle feeder or 15)Coal and mill bunker Other 1.Painting BTG
1.Boiler and its auxiliaries 2.Turbine and its auxiliares 3.ESP 4.Air preheater

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DESIGN RESPONSIBLE PERSON