Seamless Tubes and Pipes for Power Plants

Seamless tubes and pipes for Power Plants

Features
The boiler tubes and pipes are manufactured with materials able to withstand high temperatures and high pressures. These materials must meet the most stringent technical requirements for production process and inspection tests in order to guarantee their durability and reliability over the whole service life. Definition of the order
Ordering Information

- Norms and specifications - Steel grade and heat treatment - Sizes, minimum or average wall thickness - Lengths - Quantity - Surface finishing - Inspection
Options:

Certification The products are supplied with 3.1 test certificates, according to EN 10204. Certification according to 3.2 can be agreed at the time of order. Identification and marking All products are identified in accordance with the material Specification and/ or in accordance with P O requirements (to be agreed). Special specific marking to be agreed. Packing Pipes may be furnished bare or coated and with capped ends. Tubes and pipes up to 3 OD will be supplied in bundles. In order to prevent rust during sea shipment, bundles of tubes may be wrapped with polypropylene sheets, and secured with flat steel bands. Over 3 OD will be supplied loose.

a) Fixed or multiple lengths b) Special tolerances c) Special tests d) Surface protection e) Special marking f) Colour coding g) Special packing Reference standards EN - ASTM/ASME - DIN -NF A - BS -UNI - ISO GB 5310 - GOST - JIS Steel grades Carbon steel; alloy steel (i.e.T/ P11, 13CrMo4-5, T/P22, 10CrMo9-10, 15NiCuMoNb5-6-4, T/P23); high alloy steel (i.e.T/P91, T/P92); stainless steel (TEMPALOY AA-1, TEMPALOY A-3 )

Tests and inspections Main tests performed: - Heat analysis - Product analysis (when applicable) - Tensile test at room temperature - Tensile test at elevated temperatures (when applicable) - Impact test (when applicable) - Hydraulic test or equivalent NDE - NDE - Visual and dimensional inspection - PMI - Technological tests (when applicable) Multi Lead Rifled seamless cold drawn tubes for boiler are available upon request. Specific qualification Tenaris has been approved by various inspection bodies, TV - L.R. - etc.
Homologations:

- TV: AD W 0 - TRD 100 - PED 97/23/EC - IBR

Tenaris applies a Total Quality Assurance programme in compliance with ISO 9001

DIMENSIONAL RANGE FOR CARBON AND LOW ALLOY STEELS ACCORDING TO EN 10216-2

OUTSIDE DIAMETER

Seamless hot finished tubes and pipes for utility boilers, industrial boilers and heat recovery steam generators
Dimensional tolerances according to EN 10216-2

DIMENSIONAL RANGE
AVERAGE WALL THICKNESS
mm
21,3 22,0 25,0 25,4 26,9

2,0

2,3

2,6

2,9

3,2

3,6

4,0

4,5

5,0

5,6

6,3

7,1

8,0

8,8

10,0

11,0

12,5

14,2

16,0

17,5

OUTSIDE DIAMETER
O.D. TOLERANCES 1% or 0.5 mm whichever is the greater

Notes on the behaviour of steel at high temperatures

Boiler tubes and pipes operate at very high pressures and temperatures for long periods of time. The pressure load combined with the high service temperatures produces a slow but continuous microstructural variation of the steel, causing a progressive reduction of the properties of the material itself: this phenomenon is called Creep. Since 1957 TenarisDalmine has been conducing studies on this topic in cooperation with recognized international R&D laboratories. It is member of the European Creep Collaborative Committee and participates in European R&D programs on boiler materials.
EXAMPLE OF ISOTHERMAL CURVES FOR CREEP RUPTURE DATA
500 C 550 C 600 C

30,0 31,8 32,0 33,7 35,0

WALL THICKNESS
O.D. mm 0,025 219,1 > 219,1 20% TOLERANCES - W.T./O.D. ratio >0,025 0,050 15% > 0,050 0,10 12,5% > 0,10 10%* 12,5% or 0.4 mm whichever is the greater

* For outside diameters 355,6 mm it is permitted to exceed the upper wall thickness locally by a further 5% of the wall thickness - Tighter manufacturing tolerances available upon request

Its creep laboratory conducts extensive studies and characterizations on all the boiler materials, with single tests reaching durations of more than 100000 hours. Tenaris performs deep analyses on the microstructural evolution, in order to verify the long term stability of the materials in service conditions.

38,0 40,0 42,4 44,5 48,3 52,0 54,0 57,0 60,3 63,5 70,0 73,0 76,1 82,5 88,9 101,6 108,0 114,3 127,0 133,0 139,7 141,3 152,4 159,0 168,3 177,8 193,7 219,1 244,5 273,0 323,9 355,6

Lengths The tubes and pipes are supplied in random lengths or in fixed lengths to be analysed and agreed at time of order, in the range between 4,000 mm and 26,000 mm depending on the size. Surfaces Tubes and pipes will be supplied in accordance with the standard workmanship as per hot finished products. Special surface protection may be agreed at the time of order.

Other type of surface finishing may be agreed at the time of order Size range See table (page 6).

STRESS [N/mm2]

1000

100

406,4 457,0 508,0

0 10 100 1000 10000 100000 1000000

TIME [Hours]

559,0 610,0 660,0 711,0 812,0 914,0 1016,0 1118,0

Steel grades from Carbon up to 10CrMo5-5 (T/P11 according to ASTM A 213/A 335) Alloy grades higher than 10CrMo5-5 feasibility ranges can be different; please contact Tenaris Technical Department Upon request, provided by Third Parties

0,079

0,091

0,102

0,114

0,126

0,142

0,157

0,177

0,197

0,220

0,248

0,280

0,315

0,346

0,394

0,433

0,492

0,559

0,630

0,689

HOT ROLLED TUBES FOR HIGH TEMPERATURE AND PRESSURE APPLICATIONS

STANDARD CORRELATION BETWEEN EN - ASTM/ASME - DIN - NF A - BS - UNI - ISO
EN EN 10216 Part 1 - TR2 Unalloy General use Ambient Temperature Pressure purposes ASTM/ASME 53 DIN NF BS UNI

106 Carbon Steel High Temp.

1629 Unalloyed Special Quality Requirem.

1630 Unalloyed Pressure purposes 300 C max

49-111 (p)

49-112

3059-1 Carbon Boiler Superheater No elevated Temp. 320

3601 Carbon Steel Special Delivery Cond. Ambient Temp. Pressure purposes 0 360 430

663 Unalloyed steel General Purposes

7088

ISO 9329-1 Unalloyed steel Ambient Temp. Pressurepurposes

Black Hot-deep zinc-coat.

Introduzione
A + Carbon equival B + Carbon equival St 37.0

Commercial quality Medium Pressure

Ambient Temp.

EN EN 10216 Part 3 Unalloy Alloy Fine Grain Pressure purposes

BS 3603:91 (p)

DIN 17179:86 Fine Grain Special requirements

Requested Values

KV Trasvers Average J Min

Elongation Temperature C A% Min

P195TR1 P195TR2 P235TR1 P235TR2 P265TR1 P265TR2

A + Carbon equival B + Carbon equival

TU 37-a St 37.4

TU E 220 A TU E 235 A

Fe 35-1 Fe 35-2 Fe 45-1 Fe 45-2

Fe 35-1 Fe 45-1

TS 360 TS 410 TS 430 430 LT

St 44.0 C + Carbon equival St 52.0 St 44.4 St 52.4

DIN

St E 255 WSt E 255 TSt E 255 E St E 255 St E 285 WSt E 285 T St E 285 E St E 285 St E 355 W St E 355 T St E 355 E St E 355 St E 420 WSt E 420 TSt E 420 ESt E 420 St E 460 W St E 460 T St E 460 E St E 460

Fe 52-1 Fe 52-2
NF BS UNI

TS 500 ISO 9329-2 Unalloy Alloy Pressure purposes Specific Temp. P275NL1 P275NL2 P355N P355NH P355NL1 P355NL2

EN EN 10216 Part 2 Unalloy Alloy Elevated Temperature Pressure purposes

ASTM/ASME 106 Carbon Steel High Temp.

179 Low-Carbon Steel Cold-Drawn Heat-Exchanger Low C

192 Carbon Steel Boiler High-pressure Low C

209 C-Mo Superheater

210 Medium-carbon Boiler Superheater

213 Alloy (Ferr.& Aust.) Heat-Exchanger Boiler Superheater

335 Alloy (Ferr.) High Temp.

17175

17176

49-210

49-211 Alloy Elevated Temp.

Elevated Temp.

Elevated Temp. For Hydrogen Service

49-213 Unalloy Alloy (Mo & Cr-Mo) Elevated Temp.

49-215 (p) Unalloy Alloy (Ferritic) Heat-Exchanger

49-219 Unalloy Alloy (Mo & Cr-Mo) Elevated Temp. Furnaces

3059-2 Carbon Alloy Boiler Superheater Elevated Temp. 360 440

3602-1 Carbon and C-Mn Pressure purposes Elevated Temp.

3604-1 Alloy (Ferritic) Pressure purposes Elevated Temp.

3606

5462

Heat Exchangers 320 400 440

High-pressure Elevated Temp.

P195GH P235GH P265GH

A + High temp serv B + High temp serv

A1 C

St 35.8 St 45.8 17 Mn 4 19 Mn 5 P1 P2 15Mo3

TU E 220 TU E 250 TU E 275

C + High temp serv 20MnNb6 16Mo3 T1 T1a T1b T2

TU 37 C - TU 42 C - TU 42 TU 37 C - TU 42 C CR TU 48 C TU 48 C - TU 48 CR TU 48 C - TU 48 CR TU 52 C TU 15 D 3 TU 15 D 3 TU 15 CD 2-05

TU 37 F - TU 42 F

360 430

C 14 C 18

PH 23 PH 26 PH 29 P460N P460NH P460 NL1 P460NL2 P620Q P620QH P620QL P690Q P690QH P690QL1 P690QL2

According to Table 7 EN 10216-3 Requested values are depending from steel grades and wall thickness

14

500 Nb TU 15 D 3 243 243 261 16 Mo5

PH 35 16Mo3

8CrMo4-5 660 621 620 - 440 12MoCr6-2 8CrMo5-5 13CrMo4-5

T17 14MoV6-3 10CrMo5-5 13CrMo4-5 14MoV63 T11 T12 T21 T22 P11 P12 P15 P21 P22 TU 10 CD 5-05 13CrMo44 13CrMo44 TU 10 CD 5-05 TU 13 CD 4-04 TU 10 CD 9-10 TU 10 CD 9-10 TU 10 CD 5-05 TU 13 CD 4-04 620-460 621 620

14CrMo3

10CrMo9-10 11CrMo9-10

10CrMo910

10CrMo910 12CrMo910 12CrMo1210 25CrMo4

TU 10 CD 9-10

622-490

622

622

12CrMo910

11CrMo9-10(TA) (TNTT)

25CrMo4 15NiCuMoNb5-6-4 X11CrMo5+I X11CrMo5+NT1 X11CrMo5+NT2 X11CrMo9-1+I X11CrMo9-1+NT X10CrMoVNb9-1 7CrWVMoNb9-6 X11CrMoWVNb9-1-1 X10CrWMoVNb9-2

T36 T5

P36 P5

ASNiCuMoNbS(**) 12CrMo195(G) 12CrMo195(V1) 12CrMo195(V2) X12CrMo91(G) X12CrMo91(V) X10CrMoVNb91(*) TU Z 12 CD 05-05 a TU Z 12 CD 05-05 b TU Z 10 CD 09 a TU Z 10 CD 09 b TU Z 12 CD 05-05 a TU Z 12 CD 05-05 b TU Z 10 CD 5-05 TU Z 10 CD 9 TU Z 10 CD 09 a 629-470 TU Z 10 CD 09 b 629-590 TU Z 10 CDVNb 09-01 91

591 625

625 X11CrMo5TA X11CrMo5TN-TT

T9 T91 T23 T911 T92 UNS S-30434 UNS S-30942

1

P9 P91 P23 P911 P92

629-470 629-590

X11CrMo9-1TA X11CrMo9-1TN-TT X10CrMoVNb9-1

TU Z 10 CDNbV 09-02

* Vd TV 511/2 **Vd TV 377/2

TEMPALOY AA-1

| TEMPALOY A-3
2

Cold drawn seamless tubes for heat exchangers and boilers

20,0 22,2 25 28 30 32 36 40 45 50 55 60 65 70 80 90 100 150 200
0,840 0,866 0,985 1,000 1,060 1,185 1,250 1,260 1,330 1,378 1,500 1,575 1,670 1,750 1,900 2,010 2,125 2,245 2,375 2,500 2,760 2,875 3,000 3,250 3,500 4,000 4,250 4,500 5,000 5,240 5,500 5,563 6,000 6,250 6,625 7,000 7,625 8,625 9,625 10,750 12,750 14,000 16,000 18,000 20,000 22,000 24,000

Dimensional tolerances according to EN 10216-2

OUTSIDE DIAMETER
O.D. TOLERANCES 1% or 0.5 mm whichever is the greater

REFERENCE STANDARDS AND STEEL GRADES

STANDARD ASTM A 179 - ASME SA 179 Sez.II ASTM A106 - ASME SA 106 Sez.II ASTM A 192 - ASME SA 192 Sez.II ASTM A 209 - ASME SA 209 Sez.II ASTM A210 - ASME SA210 Sez.II STEEL GRADE LOW CARBON Gr. A - B - C LOW CARBON Gr. T1- T1a Gr. A1 - C Gr. T2 - T5 - T11 - T12- T22 Gr. 1 - 6 Gr. 1 - 6 Gr. P1 - P2 - P5 - P11 - P12- P22 P235GH P265GH 16Mo3 10CrMo55 13CrMo45 10CrMo910 25CrMo4 P355N P355NH P355NL1 P460N P460NH P460NL1

WALL THICKNESS
O.D. mm 0,025 219,1 TOLERANCES - W.T./O.D. ratio >0,025 0,050 > 0,050 0,10 > 0,10 12,5% or 0.4 mm whichever is the greater

ASTM A 213 - ASME SA 213 Sez.II ASTM A 333 - ASME SA 333 Sez.II ASTM A 334 - ASME SA 334 Sez.II ASTM A 335 - ASME SA 335 Sez.II EN 10216-2 EN 10216-2 EN 10216-2

- Tighter manufacturing tolerances available upon request

Tenaris produces cold drawn seamless tubes/pipes in various steels - carbon, low or high alloyed - for heat exchangers and boilers. Lengths Tubes/pipes can be supplied in lengths of the intervals indicated in the table below:
MIN. LENGTH 2.750 mm MAX. LENGTH 25.000 mm

Surface protection Tubes for heat exchangers are supplied unprotected or with a temporary external oil protection to prevent rust. Size range See table (page 14).

EN 10216-2 EN 10216-2 EN 10216-2 EN 10216-2 EN 10216-3 EN 10216-3 EN 10216-3 EN 10216-3 EN 10216-3 EN 10216-3

Below 4.000 mm and above 18.600 mm, lengths shall be checked on a case by case basis.

EN STANDARDS CORRESPONDENCE WITH THE ABROGATED NATIONAL STANDARDS

STANDARD EN 10216-2 EN 10216-2 EN 10216-2 EN 10216-2 EN 10216-2 EN 10216-2 EN 10216-2 EN 10216-3 EN 10216-3 STEEL GRADE P235GH P265GH 16Mo3 10CrMo55 13CrMo45 10CrMo910 25CrMo4 P355N P355NH P355NL1 P460N P460NH P460NL1 DIN 17179 DIN 17179 DIN 17179 DIN 17179 DIN 17179 DIN 17179 StE 355 WStE 355 TStE 355 StE 460 WStE 460 TStE 460 DIN 17175 DIN 17175 13CrMo44 10CrMo910 STANDARD DIN 17175 DIN 17175 DIN 17175 STEEL GRADE St 35.8 St 45.8 15Mo3 BS 3606 BS 3606 BS 3606 621 620 622 UNI 5462 UNI 5462 14CrMo3 12CrMo910 NFA 49215 TU 10CD9.10 STANDARD STEEL GRADE STANDARD UNI 5462 UNI 5462 UNI 5462 STEEL GRADE C14 C18 16Mo5 STANDARD NFA 49215 NFA 49215 NFA 49215 NFA 49215 STEEL GRADE TU 37 C TU 48 C TU 15 D3 TU 10CD5.05

OUTSIDE DIAMETER

26,000 28,000 32,000 36,000 40,000 44,000

EN 10216-3 EN 10216-3 EN 10216-3 EN 10216-3

0,787

0,874

0,984

1,102

1,181

1,260

1,417

1,575

1,772

1,969

2,165

2,362

2,559

2,756

3,150

3,543

3,937

5,906

7,874

inch.

AVERAGE WALL THICKNESS

DIMENSIONAL RANGE FOR CARBON AND ALLOY STEEL GRADES

DIMENSIONAL RANGE
AVERAGE WALL THICKNESS mm
6

1
7 8 9 0 1 2 3

2
4 5 6 8 9 0 2 4 5

3
6 7 8 9 0 1 2 4

4
5 6 8 9 0 1 2

5
4 6 8 9 0 1 2

6
4 7 8 9 0 1 3 5

7
6 7 8 9 0 1 2

8
4 6 8 9 0 1 3 5

9
6 7 8 9 0 1 2 4

10
6 7 8 9 0 2 4

11
6 7 8 9 0 2 3 4

12
5 7 8

OUTSIDE DIAMETER

12,70 15,90 16,00 17,00 19,00 19,05 20,00 21,30 22,22 25,00 25,40 26,70 30,00 31,80 33,40 38,00 38,10 41,30 44,50 47,60 48,30 50,80 51,00 54,00 57,00 57,10 60,30 63,50 70,00 76,10 88,90 95,25
0,063 0,067 0,071 0,075 0,079 0,083 0,087 0,091 0,094 0,098 0,102 0,110 0,114 0,118 0,126 0,134 0,138 0,142 0,146 0,150 0,154 0,157 0,161 0,165 0,173 0,177 0,181 0,189 0,193 0,197 0,201 0,205 0,213 0,220 0,228 0,232 0,236 0,240 0,244 0,216 0,264 0,268 0,272 0,276 0,280 0,287 0,295 0,299 0,303 0,307 0,311 0,315 0,319 0,323 0,331 0,339 0,346 0,350 0,354 0,358 0,366 0,374 0,378 0,382 0,386 0,390 0,394 0,398 0,402 0,409 0,417 0,421 0,425 0,429 0,433 0,441 0,449 0,457 0,461 0,465 0,469 0,472 0,480 0,484 0,488 0,492 0,500 0,504

0,500 0,626 0,630 0,669 0,748 0,750 0,787 0,840 0,875 0,985 1,000 1,051 1,185 1,250 1,315 1,500 1,500 1,500 1,750 1,874 1,900 2,000 2,008 2,125 2,245 2,248 2,375 2,500 2,760 3,000 3,500 3,750
inch.

WALL THICKNESS

Carbon and alloy steel grades up to X11CrMo5 (EN 10216-2), T/P5 (ASTM A 213/A 335)

Sizes available upon agreement

Tolerances to be agreed with Tenaris Technical Department

10CrMo9-10 (EN 10216-2), T/P22 (ASTM A 213/A 335) and X11CrMo5 (EN 10216-2), T/P5 (ASTM A 213/A 335) steel grades excluded

OUTSIDE DIAMETER

www.tenaris.com

For additional information, please visit www.tenaris.com

For technical assistance, please contact powergen@tenaris.com

Seamless tubes and pipes for power plants / Version 01 / March 2012 Tenaris has produced this brochure for general information only. While every effort has been made to ensure the accuracy of the information contained within this publication, Tenaris does not assume any responsibility or liability for any loss, damage, injury resulting from the use of information and data herein. Tenaris products and services are only subject to the Companys standard terms and Conditions or otherwise to the terms resulting from the respective contracts of sale, services or license, as the case may be. The information in this publication is subject to change or modification without notice. For more complete information please contact a Tenariss representative or visit our website at www.tenaris.com. Tenaris 2012. All rights reserved.