Professional Documents
Culture Documents
Table of Contents
Operator Interface
Emergency Stop Devices Cable Pull Switches
Overview ...............................................................................................................................4-2 LIfeline Rope Tensioner System (LRTS) ............................................................................4-4 Lifeline 3 ............................................................................................................................4-6 Lifeline 4 ..........................................................................................................................4-10 Lifeline 4 Stainless Steel .................................................................................................4-16
Enabling Switches
GripSwitch ..........................................................................................................................4-24
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Power
Logic
4-Table of Contents
Safety Switches
2-Opto-electronics
1-
General
Operator Interface
Selection Guide
Description Material Reset E-Stop Cable Span Lifeline 3 Painted Zinc Alloy Yes No 30 m (98.42 ft) Lifeline 4 Painted Aluminum Alloy Yes Yes 75 m (246 ft) 125 m (410 ft) extended model Stainless Steel Lifeline 4 Stainless Steel 316 Yes Yes 75 m (246 ft)
General 12-Opto-electronics
Typical Applications
The cable pull switches must detect both a pull on the cable as well as when the cable goes slack. Slack detection ensures that the cable is not cut and is ready for use. Rockwell Automation developed a unique Lifeline Rope Tensioner System (LRTS) which helps enable quicker installations. A dedicated stainless steel installation kit must be used with the stainless steel Lifeline 4 instead of the LRTS.
300mm
Reset Knob
Tension Indicator
(11.81in)
Notes:
1. The first and last P. bolt/eye bolt must be located as close as possible to the switch eyelet while maintaining adequate clearance (125 mm/5 in) from the cable grips to allow free movement. This provides for a straight and efficient pulling action on the switches. 2. Additional P. bolts/eye bolts, spaced 2-3 m (6-9 ft) apart, help keep the perpendicular pull force, F, and distance, d, within IEC60947-5-5 specifications of 200 N (45 lbs) and 400 mm (15.75 in). 3. We recommend using a switch at both cable ends, especially in applications with long cable runs or cable runs going around bends. This helps ensure that the safety function is fulfilled upon actuation of the cable in any direction. 4. ISO 13850 requires that the full length of cable to be within view when the reset is turned to the run position or the machine must be inspected over the whole length of the cable, both before and after resetting. 5. On shorter cable runs (max 10 m), a Lifeline tensioner spring may be used at one end of the span. The installation must be such that the above requirements can be met. When a spring is used, the last P. Bolt/eye bolt must be located as close as possible to the spring while maintaining adequate clearance (125 mm/5 in) from the cable grips to allow free movement. This is intended to help to ensure that a pull near the end of the cable will be between P. Bolts/eye bolts. This should result in operation of the switch contacts instead of only the spring moving. 6. Careful attention is required for the design of the installation to ensure that the cable is not likely to become trapped or snagged. This is especially important when using a tensioner spring because a cable snag between the location of the pull and the switch could prevent the actuation of the safety function. 7. It is essential that when the installation is complete, a thorough functional test is made. This should include checking all types and directions of pull over the length of the cable as well as checking for slack-cable tripping.
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Operator Interface
Lifeline 4
Lifeline 3
Tension Indicator
L2
Rope Grips
Tensioner
Eye Bolts
Thimble
E-Stop Button
Tension Indicator
Lifeline 3
Tensioner F Tension Indicator d L1 2-3m (6-9ft)
Tensioner Spring
Wall
L2
Tensioner (SS)
The choice between using two switches or one switch and a spring is a matter of a risk assessment taking into consideration the probability of a trapped rope along the span. See also notes 3 and 6 on the previous page.
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Power
Logic
Safety Switches
2-Opto-electronics
1-
General
Operator Interface
General 1Description
The LRTS is a unique cable (rope) tensioning system which enables quicker installation of cable actuated systems. Other methods are traditionally time consuming and sometimes awkward to fit. Features of the system include: 1. Cable adjustment up to 300 mm (11.8 in) (150 mm (5.9 in) either side of tensioner) 2. Quick thread and grip of cable with cable grip 3. Cable tidy incorporated into the cable grips 4. Simple tensioning via the tensioner with allen key. Due to the appeal of quick installation and universal use, the LRTS can also be used for applications other than cable actuated emergency stop systems.
Material
Color
Weight [g (lb)] Operating Temperature [C (F)] Cable O.D. Cable Adjustment Range, Max. Tensioner Holding Force, Max. Gripper Holding Force, Max. Enclosure Type Rating Tensioner Adjustment Tool
2-Opto-electronics
Features
Unique cable grip system Can be installed and commissioned in approximately 3 minutes Ease of installation, no specialty tools required Up to 300 mm (11.8 in) of cable adjustment Cable tidy incorporated into cable grips Thread rope grip 1
Tension system
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Operator Interface
Accessories
Description Cat. No.
440E-A17105
440E-A17106
440E-A17112
15 m (49.2 ft) 30 m (98.4 ft) Polypropylene covered steel cable 100 m (328 ft) 125 m (410 ft) 300 m (984 ft) 500 m (1640 ft) Red Cable UV resistant polypropylene covered steel cable 100 m (328 ft) 300 m (984 ft)
Approximate Dimensions
Dimensions are shown in mm (in.). Dimensions are not intended to be used for installation purposes.
70 (2.75) Dia. 90 (3.54) 45 (1.77)
12 (0.47) Dia.
43 (1.69)
40 (1.57) 25 (0.98)
Cable Grip
67 (2.63)
Tensioner
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Power
Logic
Safety Switches
440E-A17140
2-Opto-electronics
440E-A17107
1-
General
440E-A13079
Operator Interface
General 12-Opto-electronics
Description
The Lifeline 3 is a cable (rope) operated emergency stop device designed to meet the stringent requirements of ISO 13850 (Safety of MachineryEmergency Stop Equipment). The Lifeline 3 system can be installed along or around awkward machinery such as conveyors and provides a constant-access emergency-stop facility. 1. The positive-mode mechanism helps ensure that the contacts are immediately latched open on actuation and can only be reset by the intentional action of turning the blue reset knob. The design also protects against nuisance tripping and the effects of thermal expansion. 2. The cable-status indicator makes the system easy to set up and maintain for spans up to 30 m (98 ft). 3. Four sets of contacts are provided: 2 N.C. + 2 N.O., or 3 N.C. + 1 N.O. contacts. 4. Sealed to IP 67 with rugged construction using die-cast alloy and stainless steel to withstand harsh conditions.
Safety Classification
Certifications Outputs Safety Contacts Auxiliary Contacts Thermal CurrentIlth Rated Insulation Voltage Switching Current @ Voltage, Min. Utilization Category A600/AC-15 DC-13 Operating Characteristics
Features
Switches up to 30 m (98 ft) span Universal mounting and operation Switch lockout on cable pulled and cable slack Cable-status indicator on switch lid Industry standard fixing centers to DIN/EN 50041 Quick disconnect styles available
Cable Span Between Switches, Max. 30 m (98 ft) Tensioning Force to Run Position Tensioning Force to Lockout Operating Force, Min. Actuation Frequency, Max. Operating Life @ 100 mA load Environmental Enclosure Type Rating Operating Temperature [C (F)] Physical Characteristics Housing Material Indicator Material Eye Nut Material Weight [g (lb)] Color Heavy-duty painted zinc-based diecast alloy Glass-filled nylon Stainless steel 610 (1.34) Yellow body, blue reset button IP67 -2580 (-13176) 103 N (23.17 lbf) typical 188 N (42.3 lbf) typical <125 N (28.1 lb) at 300 mm deflection 1 cycle/s 1 x 106
1 Usable for ISO 13849-1:2006 and IEC 62061. Data is based on the B10d
value given and: - Usage rate of 1op/10 mins., 24 hrs/day, 360 days/year, representing 51840 operations per year - Mission time/Proof test interval of 38 years The safety contacts are described as normally closed (N.C.) i.e., with the guard closed, actuator in place (where relevant) and the machine able to be started. Note: It is recommended that the LRTS (Lifeline Rope Tensioning System) should be used with the Lifeline 3 cable rope switch.
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Operator Interface
M20
440E-D13118 440E-D13112
440E-D13114
With an 8-pin micro (M12) connector, not all contacts are connected. See Typical Wiring Diagram on page 4-9 for wiring details. For connection to ArmorBlock Guard I/O. With a 5-pin micro (M12) connector, not all contacts are connected. See Typical Wiring Diagram on page 4-9 for wiring details.
Reset Type Monitored Manual Auto./Manual Auto./Manual Auto./Manual or Monitored Manual Auto./Manual or Monitored Manual Auto./Manual Monitored Manual
Cat. No.
440R-N23135 440R-N23132 440R-N23117
440R-N23198
Modular Safety Relays MSR210P Base 2 N.C. only MSR220P Input Module MSR310P Base MSR320P Input Module 2 N.O. MSR300 Series Output Modules 1 N.C. and 2 PNP Solid State 3 PNP Solid State 2 PNP Solid State Removable Removable Removable Removable 24V DC from the base unit 24V DC 24V DC 24V DC from the base unit 5-82 5-86 5-102 5-106 440R-H23176 440R-H23178 440R-W23219 440R-W23218
Note: For additional Safety Relays connectivity, see the Safety Relays section (page 5-8) of this catalog. For additional Safety I/O and Safety PLC connectivity, see the Programmable Safety System section (page 5-115) of this catalog. For application and wiring diagrams, see the Safety Applications section (page 10-1) of this catalog.
Connection Systems
Description Cordset Patchcord 5-Pin Micro (M12) 8-Pin Micro (M12) 889D-F8AB- 12-Pin M23 889M-FX9AE-
Replace symbol with 2 (2 m), 5 (5 m), or 10 (10 m) for standard cable lengths. Replace symbol with 1 (1 m), 2 (2 m), 3 (3 m), 5 (5 m), or 10 (10 m) for standard cable lengths. Replace symbol with 0M3 (0.3 m), 0M6 (0.6 m), 1 (1 m), 2 (2 m) or 3 (3 m) for standard lengths. To connect to ArmorBlock Guard I/O.
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Logic
Safety Switches
2-Opto-electronics
1-
General
Connectors1
Operator Interface
General 12-Opto-electronics
440E-A13078
440A-A17101
440A-A17102
440A-A07265
Cable grip, M20 conduit, accommodates cable diameter 710.5 mm (0.270.41 in.)
440A-A09028
440A-A09042
440A-A09018
Approximate Dimensions
Dimensions are shown in mm (in.). Dimensions are not intended to be used for installation purposes.
56 (2.2) 43 (1.69)
40 (1.57
30 (1.18)
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Operator Interface
Contact Configuration
11 21 33 43 12 22 34 44
11 21 31 43
12 22 32 44
Contact Action
12.5 13.5
10.5 13.5
Open
Closed
5-Safety B
2-Safety A 1-Safety A
4-Safety B
2-N/A 1-Aux A
12-Pin M23
8 7 6 5 11 4 3 9 12 10 2 1
9-10
Aux B
Aux A
12 Grey Red
Ground Safety A Safety B Aux A Ground Not Used Safety A Safety B Aux A Aux B Ground
Ground
Yellow Pink White Blue Green Brown Brown Blue White Green
1 Replace symbol with 2 (2 m), 5 (5 m), or 10 (10 m) for standard cable lengths.
Replace symbol with 0F5 (0.5 ft) or 1F (1 ft) for standard cable lengths.
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Logic
Safety Switches
7-Aux A 6-Safety B
2-Opto-electronics
1-
General
Operator Interface
General 12-Opto-electronics
Description
The Lifeline 4 cable/push button operated system can be installed along or around awkward machinery such as conveyors and provide a constant emergency stop access. The Lifeline 4 is the only device of its kind to incorporate the following features in one unit making it the most versatile cable switch on the market. 1. The positive mode mechanism helps ensure that the contacts are immediately latched open on actuation and can only be reset by the intentional action of turning the blue reset knob. The design also protects against nuisance tripping and the effects of thermal expansion. 2. A mushroom head emergency stop button is included on the unit to provide E-Stop access even at the extreme ends of the span. 3. The cable status indicator makes the system easy to set up and maintain for spans up to 125 meters. 4. Four sets of contacts are provided: 2 N.C. + 2 N.O. or 3 N.O. + 1 N.O. contacts 5. Sealed to IP66 with rugged construction using die-cast alloy and stainless steel to withstand harsh conditions.
Safety Classification
Certifications Outputs Safety Contacts Auxiliary Contacts Thermal CurrentIlth Rated Insulation Voltage Switching Current @ Voltage, Min. Utilization Category A600/AC-15 DC-13 Operating Characteristics
Features
Switches up to 125 meter span Universal mounting and operation Lid mounted emergency stop button, designed to conform to ISO 850 Switch lockout on cable pulled and cable slack Cable status indicator on switch lid Lid mounted E-Stop button A mushroom head emergency stop button is included on the unit to provide total E-Stop access even at the extreme ends of the span. Cable status indicator on lid The cable status indicator makes the system easy to setup and maintain for spans up to 125 meters.
75 m (246 ft) standard model and Cable Span Between Switches, Max. 75125 m (146410 ft) extended length model Tensioning Force to Run Position Tensioning Force to Lockout Operating Force, Min. Actuation Frequency, Max. Operating Life @ 100 mA load Environmental Enclosure Type Rating Operating Temperature [C (F)] Physical Characteristics Housing Material Indicator Material Eye Nut Material Weight [g (lb)] Color Heavy-duty painted zinc-based diecast alloy (LM24) Glass-filled nylon Stainless steel 630 (1.38) Yellow body, blue reset button IP66 -2580 (-13176) 103 N (23.16 lbf) typical 188 N (42.3 lbf) typical <125 N (28.1 lbf) at 300 mm deflection 1 cycle/s 1 x 106
1 Usable for ISO 13849-1:2006 and IEC 62061. Data is based on the B10d
value given and: - Usage rate of 1op/10 mins., 24 hrs/day, 360 days/year, representing 51840 operations per year - Mission time/Proof test interval of 38 years The safety contacts are described as normally closed (N.C.) i.e., with the guard closed, actuator in place (where relevant) and the machine able to be started. Note: It is recommended that the LRTS (Lifeline Rope Tensioning System) should be used with the Lifeline 4 cable rope switch.
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Operator Interface
M20
440E-L13137 440E-L13042
440E-L13153 440E-L13150
440E-L13155 440E-L13152
440R-N23198
Modular Safety Relays MSR210P Base 2 N.C. only MSR220P Input Module MSR310P Base MSR320P Input Module 2 N.O. MSR300 Series Output Modules 1 N.C. and 2 PNP Solid State 3 PNP Solid State 2 PNP Solid State Removable Removable Removable Removable 24V DC from the base unit 24V DC 24V DC 24V DC from the base unit 5-82 5-86 5-102 5-106 440R-H23176 440R-H23178 440R-W23219 440R-W23218
Note: For additional Safety Relays connectivity, see page 5-4. For additional Safety I/O and Safety PLC connectivity, see page 5-116. For application and wiring diagrams, see page 10-1.
Connection Systems
Description Cordset Patchcord 5-Pin Micro (M12) 8-Pin Micro (M12) 889D-F8AB- 12-Pin M23 889M-FX9AE-
1 Replace symbol with 0M3 (0.3 m), 1 ( 1 m), 2 (2 m), 3 (3 m), 5 (5 m), or 10 (10 m) for standard lengths.
Replace symbol with 2 (2 m), 5 (5 m), or 10 (10 m) for standard cable lengths. Replace symbol with 1 (1 m), 2 (2 m), 3 (3 m), 5 (5 m), or 10 (10 m) for standard cable lengths. Replace symbol with 0M3 (0.3 m), 0M6 (0.6 m), 1 (1 m), 2 (2 m) or 3 (3 m) for standard length.
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Logic
Safety Switches
2-Opto-electronics
1-
For connection to ArmorBlock Guard I/O. With a 5-pin micro (M12) connector, not all contacts are connected. See page 4-15 for wiring details. With an 8-pin micro (M12) connector, not all contacts are connected. See page 4-15 for wiring details.
General
Conduits
Connectors1
Operator Interface
General 12-Opto-electronics
440E-A13078
440E-A13054
440E-A17115
440A-A17101
440A-A17102
440E-A17130
440A-A07265
Cable grip, M20 conduit, accommodates cable diameter 710.5 mm (0.270.41 in.)
440A-A09028
440A-A09042
440A-A09018
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Operator Interface
440A-A19005
440A-A17124
440A-A17122
440A-A19002
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Logic
Safety Switches
2-Opto-electronics
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General
Operator Interface
115 (4.53)
101 (3.98)
48 (1.89) 62 (2.44)
51 (2.0) 85 (3.35)
Emergency Stop Button Reset Button 51 (2.0) 85 (3.35) 4 Mounting Holes Clearance for M5 Screws 101 (3.98) 7.0 (0.28)
51 ( 2.01)
10.5 (0.41)
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48 ( 1.89)
General 12-Opto-electronics
Operator Interface
Contact Configuration
11 21 33 43 12 22 34 44
Contact Action
12.5 13.5
10.5 13.5
Open
Closed
2-N/A 1-Aux A
7-Aux A 6-Safety B
Safety A Safety B Aux A Safety A Safety B Safety C
12-Pin M23
8 7 6 5 11 4 3 9 12 10 2 1
9-10
Aux B
Aux A
12 5-Safety B
Ground 2-Safety A 1-Safety A 3-NA 4-Safety B Safety A Safety B Aux A Ground Not Used Safety A Safety B Aux A Aux B Ground
Ground
Grey Red
Yellow Pink White Blue Green Brown Brown Blue White Green
1 Replace symbol with 2 (2 m), 5 (5 m), or 10 (10 m) for standard cable lengths.
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Power
Replace symbol with 0F5 (0.5 ft) or 1F (1 ft) for standard cable lengths.
Logic
Safety Switches
2-Opto-electronics
1-
11 21 31 43
12 22 32 44
General
Operator Interface
General 1Description
The stainless steel Lifeline 4 cable/push button operated system can be installed along or around awkward machinery such as conveyors and provide a constant emergency stop access. This switch is made from stainless steel 316 and is suitable for external use, applications where there are hygiene requirements and other situations where a level of corrosion resistance is required. The Lifeline 4 is the only device of its kind to incorporate the following features in one unit making it the most versatile cable switch on the market. 1. The positive mode mechanism helps ensure that the contacts are immediately latched open on actuation and can only be reset by the intentional action of turning the blue reset knob. The design also protects against nuisance tripping and the effects of thermal expansion. 2. A mushroom head emergency stop button is included on the unit to provide E-Stop access even at the extreme ends of the span. 3. The cable status indicator makes the system easy to set up and maintain for spans up to 75 meters. 4. Four sets of contacts are provided: 2 N.C. + 2 N.O. 5. Sealed to IP66 and IP69K with rugged construction using stainless steel 316 to withstand harsh conditions.
Safety Classification
Certifications Outputs Safety Contacts Auxiliary Contacts Thermal CurrentIlth Rated Insulation Voltage Switching Current @ Voltage, Min. Utilization Category A600/AC-15 DC-13 Operating Characteristics
2-Opto-electronics
Cable Span Between Switches, Max. 75 m (246 ft) Tensioning Force to Run Position Tensioning Force to Lockout Operating Force, Min. 103 N (23.17 lbf) typical 188 N (42.3 lbf) typical <125 N (28.1 lbf) at 300 mm deflection 1 cycle/s 1 x 106 IP66, IP67, IP69K -2580 (-13176) Stainless steel 316 Acetal Stainless steel 1442 (3.17) Unpainted metal
Features
Switches up to 75 m (246 ft) span Universal mounting and operation Lid mounted emergency stop button, designed to conform to ISO 850 Switch lockout on cable pulled and cable slack Cable status indicator on switch lid Made from stainless steel 316 Lid mounted E-Stop button A mushroom head emergency stop button is included on the unit to provide total E-Stop access even at the extreme ends of the span. Cable status indicator on lid The cable status indicator makes the system easy to setup and maintain for spans up to 75 m (246 ft).
Actuation Frequency, Max. Operating Life @ 100 mA load Environmental Enclosure Type Rating Operating Temperature [C (F)] Physical Characteristics Housing Material Indicator Material Eye Nut Material Weight [g (lb)] Color
1 Usable for ISO 13849-1:2006 and IEC 62061. Data is based on the B10d
value given and: - Usage rate of 1op/10 mins., 24 hrs/day, 360 days/year, representing 51840 operations per year - Mission time/Proof test interval of 38 years The safety contacts are described as normally closed (N.C.) i.e., with the guard closed, actuator in place (where relevant) and the machine able to be started. Note: It is recommended that the stainless steel installation kit should be used with the stainless steel Lifeline 4 as it is made of suitable materials for harsh conditions.
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Operator Interface
440R-N23198
Modular Safety Relays MSR210P Base 2 N.C. only MSR220P Input Module MSR310P Base MSR320P Input Module 2 N.O. MSR300 Series Output Modules 1 N.C. and 2 PNP Solid State 3 PNP Solid State 2 PNP Solid State Removable Removable Removable Removable 24V DC from the base unit 24V DC 24V DC 24V DC from the base unit 5-82 5-86 5-102 5-106 440R-H23176 440R-H23178 440R-W23219 440R-W23218
Note: For additional Safety Relays connectivity, see page 5-4. For additional Safety I/O and Safety PLC connectivity, see page 5-116. For application and wiring diagrams, see page 10-1.
Connection Systems
Description Cordset Patchcord 12-Pin M23 889M-FX9AE-1 889M-F12AHMU-
1 Replace symbol with 2 (2 m), 5 (5 m), or 10 (10 m) for standard cable lengths.
Replace symbol with 0M3 (0.3 m), 0M6 (0.6 m), 1 (1 m), 2 (2 m) or 3 (3 m) for standard length.
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Logic
Safety Switches
2-Opto-electronics
1-
General
Conduits
Connectors
Operator Interface
115 (4.53)
101 (3.98)
Note: 2D, 3D and electrical drawings are available on www.ab.com. Visit our website: www.ab.com/catalogs
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48 (1.89) 62 (2.44)
51 (2.0) 85 (3.35)
General 12-Opto-electronics
Replacement Cover
440E-A13203
440E-A13204
Stainless steel 316 inside corner pulley Stainless steel outside corner pulley
440E-A13205 440E-A13206
Note: Installation Kits include the following parts: one rope, one turnbuckle tensioner, four thimbles, eight rope grips and eyebolts, nuts and washers depending on the length of the rope.
Dimensions are shown in mm (in.). Dimensions are not intended to be used for installation purposes. Standard Model
Operator Interface
Contact Configuration
11 21 33 43 12 22 34 44
Contact Action
12.5 13.5
Open
Closed
12-Pin M23
8 7 6 5 11 4 3 9 12 10 2 1
9-10
Aux B
1 Replace symbol with 0F5 (0.5 ft) or 1F (1 ft) for standard cable lengths.
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Logic
Ground
Safety Switches
2-Opto-electronics
1-
General
Operator Interface
Enabling Switches
Overview
Enabling devices are typically used when access to the hazardous portion of the machine is needed while the machine is running. Visual observations, minor adjustments, troubleshooting, calibration, tool changes, and lubrication are examples of tasks that may utilize an enabling device. Before accessing the machine, the operator must usually place the machine in a reduced performance role. A risk assessment must be performed to determine the level of reduced performance. The concept is that in the event of an unexpected event, the operator will either release or squeeze the actuator of the enabling device and disable the machine, prior to getting injured. The 440J enabling switches come in three models: 1) standard switch with no additional buttons, 2) switch with an additional single normally open contact, and 3) switch with an additional dual channel e-stop button.
General 1Overview
An enabling device is a manually operated control device used in conjunction with a start control. The safety function of the enabling switch has two parts: 1) when continuously actuated, the enabling device allows machine operation, and 2) when not actuated, the enabling device initiates a stop command to prevent machine operation. Historically, many enabling devices used a two-position switch. In the event of an unexpected incident, the two-position switch is designed to open when the muscles relax. The three-position switch provides enhanced performance as it is designed to open when the muscles either relax or contract. The trend in machine safeguarding is towards the use of three-position switches. Various types of devices use the three-position switch as enabling devices. These are typically push buttons, grip switches and foot switches. The Allen-Bradley Guardmaster 440J is a hand-operated grip style enabling device. Underneath the rubber boot, called the trigger switch, the 440J enabling device has two three-position switches. The contacts are closed when the actuator is in the mid-position (partly depressed). The contacts are open when the actuator is in the rest (released) position and in the fully pressed position. When transitioning from fully pressed to released, the contacts remain open. The 440J meets the requirements of IEC 60947-5-8:2006, which was written to describe the performance and design requirements of three-position enabling devices. Release Open "1" Ch1 Ch2 Mid-position Closed "2" Ch1 Ch2 Fully Pressed Open "3" Ch1 Ch2
The model with the normally open contact is typically used as a jog or reset function. The safety system design must only allow the use of the jog or reset function when the trigger switch is in the midposition. The e-stop button has two normally closed contacts with direct opening action. The e-stop button latches when the contacts open per IEC 60947-5-5 and ISO 13850. When this model is selected with the quick disconnect option, the user must store the enabling switch in an out-of-sight location if it is disconnected.
2-Opto-electronics
Mounting Considerations
All three 440J enabling switches come with a base plate. All three models are offered with either a cable strain-relief or an M12 micro quick-disconnect connector.
Cable Strain Relief M12 Micro Quick Disconnect In some applications, the operation of the switch contacts is all that is needed. In this case, the holding bracket 440J-A00N is used.
Press 1 2 Press 1 2
Press 3 Release
Release
1
440J-A00N
Additional accessory brackets can be added to achieve various arrangements. Cat. No. 440J-A01N right angle bracket is designed to accommodate Cat. No. 440K-A11238 (standard actuator) which is used with the standard Trojan 6 or Trojan T15 and Cat. No. 440GA27011 (GD2 actuator) which is used with the GD2 interlocks.
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Operator Interface
Enabling Switches
Overview
With two additional screws, the right angle bracket can be mounted to the 440J enabling switch for horizontal mounting. An actuator can also be mounted for vertical use without the 440J-A01N bracket.
Cat. No. 440J-A03N accessory mounts to the enabling switch base plate. This accessory has two sets of holes to accommodate either two standard or two GD2 actuators. This arrangement is used in conjunction with Cat. No. 440K-A04N accessory.
Horizontal Mounting
Vertical Mounting
MT-GD2 Interlock
440J-A03N
440J-A02N Plate
Trojan Interlock
The U-shaped 440J-A04N can accommodate two interlocks: either 440K-MT or 440K-T. Using the 440J-A03N plate with dual actuators, a total of eight contacts, four in each switch, can be made available for the safety and control system.
The MT-GD2 with the manual latch release should be used for horizontal actuator mounting. The Trojan should only be used with vertical mounting. To use the 440K-T (Trojan 6 or T15), the head must be rotated 180. The Trojan GD2 models cannot be used with the 440J-A02N as its head cannot be rotated. The recommended method for single-switch mounting is to use the 440K-MT (MT-GD2) with the latch release. The latch holds the contacts closed when the enabling switch is bumped or rattled. An alternative is to use the 440K-T (Trojan 6 or T15) with a vertical mounting. The holding force of these interlocks is enough to keep the contacts closed under minor bumps and rattles.
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Logic
Safety Switches
The mounting plate (Cat. No. 440J-A02N) has multiple pre-drilled and tapped holes to facilitate mounting of a single 440K-MT (MTGD2) or 440K-T (Trojan) interlock. Four additional through-holes at the corners allow mounting of the plate to a flat surface.
2-Opto-electronics
In some applications, additional contacts are needed when the enabling switch is used. Two additional accessories are used to allow the enabling switch to interact with two interlocks.
1-
General
Operator Interface
Enabling Switches
Overview
Application Considerations
General
Enabling Device Enabling Device
12-Opto-electronics
440J-A04N
Safety system designers will quickly realize that the enabling device by itself is easy to understand; it is simply a set of contacts. The application of the enabling device into a machine safeguarding system is the challenge. Consideration must be given to the following: 1. Setting the machine in reduced performance mode. In some cases, the speed or other characteristic of the machine must be reduced to allow the operator to avoid the hazard by releasing or squeezing the trigger switch. The control system must be designed so that the machine is not changed back to normal performance during the enabling task. A key-operated mode selector switch is one method of setting the machine in a reduced performance mode. The operator selects reduced mode and then removes the key from the switch, taking the key with him or her. Holding the trigger switch then allows the hazard to operate in a reduced mode. 2. Knowing the machine is in reduced performance mode Sensors can be used to determine that reduced performance of the machine is maintained. Position sensors, encoders or other devices, monitored by an appropriated logic device, provide feedback to the control system. If the performance (e.g., operating speed) were to increase beyond a predetermined limit, the control system would execute a stop command. Releasing the enabling device could also be used to execute a stop command. 3. Type of access The safety system architecture will differ depending on whether partial body or full body access is required. When partial body access is required, the enabling device must continuously bypass the primary safeguard (e.g. gate interlock, light curtain, safety mat, or safety scanner). Enabling devices must only bypass one primary safeguardbypassing multiple safeguards with one enabling device must be avoided as access to the hazard may not be detected by the other bypassed safeguards.
If full body access is required, consideration must be given to whether the primary safeguard can or must be active during the operation of the enabling device. With the primary safeguard active, additional entries into the hazard area will be detected. If the primary safeguard must remain inactive, administrative procedures must ensure that additional personnel do not enter the hazard area. 4. Multiple Personnel Access When more than one person must access the hazard, all persons must utilize their own enabling device. All enabling devices must be active to energize the hazard.
Hazard
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Publication S117-CA001A-EN-P
Operator Interface
Enabling Switches
Overview
The table below summarizes when additional interlocking devices must be used in conjunction with the enabling device. For partial body access, three cases exist, depending on the type of device being bypassed and the logic unit used by the safety system. 1. The enabling switch can be connected directly across the safeguarding device that has dry contacts. 2. Devices with OSSD outputs, like the GuardShield Light curtain will need a single interlock with four contacts to avoid nuisance faults when a monitoring safety relay is used as the safety system logic device. 3. When a safety PLC is used as the logic device, the enabling device can be connected to separate inputs and internal programming logic can be used to bypass the light curtain when the enabling switch is needed.
Access Type Safeguard Type
For full body access, there are two cases, which depend on the logic device used by the safety system. 1. When a safety PLC is used, a single interlock with four contacts is needed. These four contacts are used to interlock the safety system reset function and the machine start function. 2. When a monitoring safety relay is used, two interlocks with four contacts each are needed. Four contacts are used to bypass the primary safeguarding device. Two contacts are used to reset the safety system. Two contacts are used to interlock the machine start control to prevent starting of the machine from the control panel.
Partial Body
Dry Contact Interlocks (e.g., Elf, Cadet, Trojan, MT-GD2, Monitoring Safety Relay or Safety PLC Sipha, Ferrogard, 440G-MT, TLS-GD2, Atlas) Devices with OSSD Outputs (e.g., GuardShield Light Curtain, SensaGuard, SafeZone Multizone) Safety PLC
None
Single Interlock with Four Contacts Dual Interlocks, each with Four Contacts
Publication S117-CA001A-EN-P
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Power
Logic
Safety Switches
2-Opto-electronics
1-
Logic Device
Interlocks Required
General
Operator Interface
Enabling Switches
GripSwitch
Specifications
Safety Ratings Standards Safety Classification Certifications Outputs Safety Contacts Auxiliary Contacts Jog Contact E-Stop 2 N.C. direct opening action 1 N.C. 1 N.O. 2 N.C. Direct-Opening Action 3A (Ui) 250V (jog button 125V) 5 mA @ 3V AC/DC 30V DC 2A 125V AC 3A 250V AC 0.5 A IEC/EN60947-5-8, IEC/EN 60947-5-1, IEC/EN 60204-1, NFPA 79, ANSI B11.19, ANSIR15.06, ISO 10218, ISO 11161 Cat. 1 Device per EN954-1; Dual channel suitable for Cat. 3 or 4 systems CE Marked for all applicable directives, cULus Listed, BG
General 1Description
The three position enabling switch can be used as part of the conditions required to allow safe working inside a machine guard, e.g., set-up, maintenance, or troubleshooting. It is lightweight and ergonomically designed for easy use. The standard model includes two independent three-position switches which are actuated by squeezing the trigger. Additional models are available with an optional jog button or dual channel e-stop button. The trigger switch has three positions. The mid-position is the enabled position. Position 1there is no pressure on the trigger switch, and the safety contacts are open. Position 2the trigger switch is squeezed to the mid-position, and the safety contacts are closed. This mid-position is the enabled position. Position 3the trigger switch is fully pressed and the safety contacts are open. When the trigger switch is released from position three back to position one, the safety contacts remain open, as it passes through position two.
Thermal CurrentIlth Rated Insulation Voltage Switching Current @ Voltage, Min. Utilization Category 3Position Switch Terminals 1-2 and 3-4 Monitor Switch Terminals 5-6 E-Stop Switch Terminals 5-6 and 7-8 DC-12 or AC12 Resistive DC-13 or AC15 Inductive DC-12 or AC12 Resistive DC-13 or AC15 Inductive DC-12 or AC12 Resistive DC-13 or AC15 Inductive
2-Opto-electronics
1A
1.5 A
0.5 A
2A 1A
2A 1A
1A 0.5 A
0.5 A
Operating Characteristics Operating Force, Min. Direct Opening Force Position 2: 15 N (3.37 lbf) approx. Position 3: 50 N (11.2 lbf) max. 90 N (20 lbf) 1200 operations per hour
Features
Dual three position enabling switches Lightweight and ergonomic Optional jog and e-stop functions
Actuation Frequency, Max. Environmental Enclosure Type Rating Relative Humidity Operating Temperature [C (F)] Vibration Shock Physical Characteristics Wire Size Cable Size Terminal Screw Torque Conduit Type Material Boot Material Weight [g (lb)] Color
IP66 Standard Switch (NEMA 6) IP65 Jog Button and E-Stop Switches 4585% -10+60 (14140) 555 Hz, 0.5 mm 10 g 0.141.5 mm2 (2414 AWG) 713 mm (0.27 0.51 in.) 0.50.6 Nm (4.45.3 ibfin) M20 Polyamide (Nylon) PA66 NBR/PVC Nitrile Blended with PVC 250 (0.55) with E-stop 210 (0.46) standard and jog Black/grey
The safety contacts are described as normally closed (N.C.) i.e., with the guard closed, actuator in place (where relevant) and the machine able to be started.
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Publication S117-CA001A-EN-P
Operator Interface
Enabling Switches
GripSwitch
Product Selection
Cat. No. Description Standard Switch (No additional buttons) Switch with Jog Button Switch with Emergency Stop Button Note: Base plate included with all switches.
Note: For additional Safety Relays connectivity, see page 5-4. For additional Safety I/O and Safety PLC connectivity, see page 5-116. For application and wiring diagrams, see page 10-1.
Connection Systems
Cat. No. Description Cordset Patchcord 4-Pin Micro (M12) Quick Disconnect 889D-F4AC- 889D-F4ACDM- 5-Pin Micro (M12) Quick Disconnect 889D-F5AC- 889D-F5ACDM- 8-Pin Micro (M12) Quick Disconnect 889D-F8AB- 889D-F8ABDM-
Replace symbol with 2 (2 m), 5 (5 m), or 10 (10 m) for standard cable lengths. Replace symbol with 1 (1 m), 2 (2 m), 5 (5 m), or 10 (10 m) for standard cable lengths. To connect to ArmorBlock Guard I/O.
Publication S117-CA001A-EN-P
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Power
Logic
Safety Switches
2-Opto-electronics
1-
General
Operator Interface
Enabling Switches
GripSwitch
Accessories
Description Cat. No. 440J-A00N
General 12-Opto-electronics
Mounting bracket suitable for single enabling switch1 Mounting bracket suitable for one actuator mounted onto switch1 Includes four flat head screws and one resistorx bit.
440J-A01N
Mounting bracket suitable for single enabling switch and single safety switch1
440J-A02N
Mounting bracket suitable for two actuators mounted onto switch1 Includes six flat head screws and one resistorx bit.
440J-A03N
Mounting bracket suitable for single enabling switch and two safety switches1
440J-A04N
440J-A10N
1 The bracket has predrilled holes suitable for mounting either the MT-GD2, Trojan 5, or Trojan 6. Please note that the enabling switch, safety switch, and actuator
are not supplied with the mounting bracket and are available separately.
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Publication S117-CA001A-EN-P
Operator Interface
Enabling Switches
GripSwitch
Approximate Dimensions
Dimensions are shown in mm (in.). Dimensions are not intended to be used for installation purposes. Standard Switch Emergency Stop Button
58 (2.28) 47 (1.85) 46 (1.81) 24 (0.95) 69 (2.72)
13 (0.51) max.
Jog Button
46 (1.81)
50 (1.96)
68 (2.67)
A range of brackets are available to allow the enabling switch to be mounted alone, or with one or two safety switches. A small bracket has already been fitted to the enabling switch onto which the actuator bracket is mounted. An Application Note on the use of the enabling switch in conjunction with a safety switch is available.
20 (0.79)
5.3 (0.21) Dia. (2 holes) PVC Coating (Color: Black) 8.6 (0.34)
M5 x 08-6H
6.0 (0.23)
53 (2.09)
8.4 (0.33)
6.0 (0.23)
7.0 (0.27)
6.0 (0.23)
18.0 (0.7)
Publication S117-CA001A-EN-P
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Power
Logic
114.3 (4.49)
127 (4.99)
)91.3( 18
Safety Switches
2-Opto-electronics
86 (3.38)
1-
58 (2.28)
13 (0.51) max.
General
50 (1.97)
Operator Interface
Enabling Switches
GripSwitch
66.5 (2.611)
21.5 (0.84)
9.0 (0.35)
General
82.0 (3.22) 2 x 8.0 84.0 (3.3) 65.0 (2.55)
43.0 (1.69)
6 x M5 x 0.8-6H Thru
12-Opto-electronics
100 (3.94)
Position Position 2 Terminal 1 No. Safety A 1-2 Squeeze Aux 5-6 3-4 Release 1-2 5-6 3-4 Release Jog 7-8 Safety A B
Aux Safety B
Release
Press
E-Stop B
Cable Termination
2-Safety A 3-Safety B
5-Safety B 1-Safety A
2-Safety A 1-Safety A
3-Safety B 8-Jog 4-Safety B 5-Aux 889D-F8AB-* 1 White 2 Brown 3 Green 4 Yellow 5 Grey 6 Pink 7 Blue 8 Red
4-Safety B
3-N/A
4-Safety B
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Publication S117-CA001A-EN-P
Operator Interface
Push Buttons
Bul. 800F 22.5 mm
Tested at 102000 Hz, 1.52 mm displacement (peak-to-peak) max./10 G max. for 3 hr duration, no damage Tested at 1/2 cycle sine wave for 11 ms; no damage at 100 G IP65/66 (Type 3/3R/4/4X/12/13) IP65/66 (Type 3/3R/4/12/13)
Multi-function, selector switch, key selector switch, selector jog, SensEjectTM key selector switch Non-illuminated push-pull E-stop Twist-to-release E-stop, illuminated push-pull E-stop, alternate action push buttons Potentiometer, toggle switch Flush/extended = 5 N, E-stop = 36 N Mushroom = 9 N Selector switch = 0.25 Nm (2.2 lbin) 1.7 Nm (15 lbin) 4.4 Nm (40 lbin) 25+70 C (-13158 F) 40+85 C (-40185 F) 5095% RH from 2560 C (77140 F)
Momentary mushroom operators are IP65. Plastic keyed operators are IP66, Type 4/13; not Type 4X. Operating temperatures below 0 C (32 F) are based on the absence of freezing moisture and liquids, UL Recognized to 55 C (131 F) - Incandescent module Max 40 C (104 F).
Product Certifications
Certifications Standards Compliance CE Marked Terminal Identification Shipping Approvals RoHS UR/UL, CSA, CCC, CE NEMA ICS-5; UL 508, EN ISO 13850, EN 60947-1, EN 60947-5-1, EN 60947-5-5 EN/IEC 60947-1 ABS
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10-Safety Applications
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Principles
General
Operator Interface
Push Buttons
Bul. 800F 22.5 mm
Back-of-Panel Components
Electrical Ratings Standard contact block ratings Low voltage contact block ratings Nominal Voltage LED Module Ratings Thermal current Insulation voltage (Ui) Wire capacity (screw terminal) Wire capacity (spring-clamp terminal) Recommended tightening torque on screw terminals Dielectric strength (minimum) Standard blocks External short circuit protection Low voltage contact blocks Electrical shock protection 24V AC 24V DC 120V AC 240V AC Range 1029V AC 1030V DC 70132V AC 180264V AC A600, Q600 600V AC AC 15, DC 13 to IEC/EN 60947-5-1 and UL 508, 17V, 5 mA min. 5V, 1 mA DC min. C300, R150, AC 15, DC 13 to EN 60947-5-1 and UL 508 Current Draw 31 24 25 22 mA mA mA mA Frequency 50/60 Hz DC 50/60 Hz 50/60 Hz
General Principles
9-
10 A max. enclosed (40 C ambient) to UL508, EN 60947-5-1 Screw terminal = 690V, spring-clamp = 300V #1812 AWG (0.752.5 mm2) Max. (2) #14 AWG or (1) #12 AWG #1814 AWG (0.751.5 mm2) One per spring clamp, two spring clamps per terminal 0.70.9 Nm (68 lbin) 2500V for one minute 10 A type gL/gG cartridge fuse to EN 60269-2-1 or gN (Class J to UL 248-8 or Class C to UL 248-4) 6 A type gL/gG cartridge fuse to EN 60269-2-1 or gN (Class J to UL 248-8 or Class C to UL 248-4) Finger-safe conforming to IP2X Mechanical Ratings Tested at 102000 Hz, 1.52 mm displacement (peak-to-peak) max./10 G max. 6 hr Tested at 1/2 cycle sine wave for 11 ms and no damage at 100 G max. 10 000 000 cycles Slow double make and break Slow double make and break positive opening N.O.
Double break / double make, early make Double break / double make, late break positive opening
1.5 mm (0.060 in.) 2.5 mm (0.1 in.) 3.4 N 56.5 N Illumination 525 nm 629 nm 590 nm 470 nm 780 780 600 168 360 Materials mcd mcd mcd mcd mcd
Push button travel to change electrical state Operating forces (typical) Single circuit contact block Dual circuit contact block Green Red Yellow Blue White Green Red Yellow Blue White
Incandescent maximum wattage Springs Electrical contacts Terminals Standard Low voltage Screw Spring-clamp
2.6 W Stainless steel and zinc coated music wire Silver-nickel Gold-plated over silver Brass Silver-plated brass
Low voltage contacts are recommended for applications below 17V, 5 mA. Wires less than #18 AWG (0.75 mm2) may not hold in terminal securely.
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Push Buttons
Bul. 800F 22.5 mm
Material Listing
Component Panel gasket Diaphragm seal K-seal Diaphragm retainer, return spring I Return spring II Button cap/mushroom head 2-color molded button cap Lens Lens, knob Knob Plastic bezel/bushing I Plastic bezel/bushing II, jam nut Metal bezel/bushing Diffuser Legend frames Plastic mounting ring Metal mounting ring Plastic latch Metal latch Plastic enclosure Metal enclosure Terminal screws Terminals Spring clamps Lamp socket Housing Low-voltage terminals Low-voltage spanner Spanner Boot All operators Illuminated push button, non-illuminated push button Selector switch, key selector switch, push/twist-to-release E-stop, key E-stop, push/pull mushroom Illuminated push button, non-illuminated push button, momentary mushroom Reset, selector switch, key selector switch, alternate action, push/twist-to-release E-stop, key E-stop, push/pull mushroom Non-illuminated push button, momentary mushroom, reset, push/twist-to-release E-stop, key E-stop, push/pull mushroom, multi-function Non-illuminated push button Multi-function Non-illuminated selector switch For Use with Material Used Automotive industry acceptable silicone Nitrile Stainless steel Zinc-coated music wire PBT/polycarbonate blend PBT/polycarbonate blend Acetal Glass-filled polyamide
Illuminated push button, illuminated momentary mushroom, illuminated selector switch Polyamide Non-illuminated push button, illuminated push button, momentary mushroom, selector switch, key selector switch, push/twist-to-release E-stop, key E-stop, push/pull Glass-filled polyamide mushroom, multi-function, reset Pilot light, reset jam nut, reset pushers All metal operators Illuminated push button, pilot light All plastic operators All metal operators LED module, incandescent module, contact blocks LED module, incandescent module, contact blocks LED module, incandescent module, contact blocks Incandescent module Incandescent module, LED module Contact blocks Contact blocks Contact blocks Toggle Switch, illuminated push button, non-illuminated push button, multi-function illuminated and non-illuminated Glass-filled PBT Zinc Polycarbonate Glass-filled polyamide Glass-filled polyamide Chromated zinc Glass-filled polyamide Chromated zinc + stainless steel PBT/polycarbonate blend Aluminum Brass with silver-nickel contacts Stainless steel Brass Glass-filled polyamide Gold-plated silver-nickel contacts Gold-plated silver-nickel contacts Automotive industry acceptable silicone
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Principles
General
Nitrile, TPE
Operator Interface
Push Buttons
Bul. 800F 22.5 mm
Emergency Stop Operators1 Non-Illuminated Twist-to-Release, Push-Pull
General Principles
9-
40 mm Non-Illuminated Push-Pull Cat. No. 800FP-MP44 Twist-to-Release (Trigger Action) Plastic Metal Cat. No. 800FM-MT34 800FM-MT44 800FM-MT64 Push-Pull (Trigger Action) Plastic Cat. No. 800FP-MP44 Metal Cat. No. 800FM-MP44
Color Red
Size 30 40 60
Pkg. Quantity 1
40 mm Mushroom Push/Pull Cat. No. 800FM-LMP44 Twist-to-Release (Trigger Action) Plastic Metal Cat. No. 800FM-LMT44 800FM-LMT64 Push-Pull (Trigger Action) Plastic Cat. No. 800FP-LMP34 800FP-LMP44 800FP-LMP64 Metal Cat. No. 800FM-LMP34 800FM-LMP44 800FM-LMP64
Color Red
Size 30 40 60
Pkg. Quantity 1
LED module required for illumination, can not use incandescent module.
40 mm Non-Illuminated Key Release Cat. No. 800FP-MK44 Ronis Key Lock (Trigger Action) Plastic Color Red Size 40 mm Pkg. Quantity 1 Cat. No. 800FP-MK44 Metal Cat. No. 800FM-MK44
1 All emergency stop operators are EN ISO 13850 compliant with standard NC, NCLB, or self-monitoring contact blocks.
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Operator Interface
Push Buttons
Bul. 800F 22.5 mm
2-Position Push-Pull Operators, Non-Illuminated Twist-to-Release (Trigger Action), Push-Pull (Trigger Action)1
90 mm Half-Dome Cat. No. 800FP-MP94 40 mm Mushroom (Trigger Action) Push-Pull Plastic Cat. No. 800FP-MP44 Metal Cat. No. 800FM-MP44
40 mm Mushroom (Trigger Action) Twist-to-Release Plastic Color Red Pkg. Quantity 1 Cat. No. 800FP-MT44 Metal Cat. No. 800FM-MT44
800F
a
Operator Construction Code P M Description Round plastic operator (IP66, Type 4/4X/13) Round metal operator (IP66, Type 4/13) Code MT3 MT4 MT6 Code MP4 Code MP9
P MT4
a b
Operator Type Push, Twist-to-Release Type 30 mm color cap 40 mm color cap 60 mm color cap Push-Pull Type 40 mm color cap Half-Dome Push-Pull Type 90 mm color cap
4
c d
9Red Blue
c
Color Cap Code 2 3 4 5 6 Color Black Green Yellow
d
Engraving Code Blank LE E Description No engraving on cap EMO laser engraved EMO printed
1 All emergency stop operators are EN ISO 13850 compliant with standard NC, NCLB, or self-monitoring contact blocks. Only available with red color cap.
For EMO guards, see page 4-45. Only available on 40 mm color cap. Only available on red, 40 mm push, twist-to-release operator type (MT44). Half-dome operators only available with black, red, and yellow color caps.
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Power
Logic
10-Safety Applications
Principles
General
Operator Interface
Push Buttons
Bul. 800F 22.5 mm
2-Position Push-Pull Operators, Illuminated Twist-to-Release (Trigger Action), Push-Pull (Trigger Action)1
General Principles
940 mm Mushroom Trigger Action Twist-to-Release Cat. No. 800FP-LMT44 40 mm Mushroom Push/Pull Cat. No. 800FM-LMP44 40 mm Mushroom (Trigger Action) Twist-to-Release Plastic Color Red Pkg. Quantity 1 Cat. No. 800FP-LMT44 Metal Cat. No. 800FM-LMT44 90 mm Half-Dome Cat. No. 800FP-LMP94 40 mm Mushroom (Trigger Action) Push-Pull Plastic Cat. No. 800FP-LMP44 Metal Cat. No. 800FM-LMP44
800F
a
Operator Construction Code P Description Round plastic operator (IP66, Type 4/4X/13) Round metal operator (IP66, Type 4/13) Code LMT4 LMT6 Code LMP3 LMP4 LMP6 Code LMP9
P LMP4
a b
Operator Type
3
c c
Lens Cap Color Code 3 4 5 6 Color Green Red Yellow Blue
Push, Twist-to-Release Type 40 mm color cap 60 mm color cap Push-Pull Type 30 mm color cap 40 mm color cap 60 mm color cap Half-Dome Push-Pull Type 90 mm color cap
1 LED module required for illumination, can not use incandescent module.
All emergency stop operators are EN ISO 13850 compliant with standard NC, NCLB, or self-monitoring contact blocks. Only available with red color cap. 60 mm version has black arrows; 30 and 40 mm versions have white arrows. When using LED for illumination, a white LED is recommended. Only available with 40 mm Push-Pull color cap (LMP4 from Table b). Half-dome operators only available with red and yellow lens cap colors.
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Publication S117-CA001A-EN-P
Operator Interface
Push Buttons
Bul. 800F 22.5 mm
2-Position Non-Illuminated Operators Mushroom, Key Release (Trigger Action)1
40 mm Key Release Mushroom Cat. No. 800FP-MK44 2-Position (Trigger Action) 40 mm Mushroom Key Release Plastic Color Red Pkg. Quantity 1 Cat. No. 800FP-MK44 Metal Cat. No. 800FM-MK44
Note: For Ronis replacement keys, see the Industrial Controls catalog. Key release mushroom operators use key no. 3825.
800F
a
Operator Construction Code P M Description Round plastic operator (IP66, Type 4/13) Round metal operator (IP66, Type 4/13) Code MK4
P MK4
a b
Operator Type Key Release Mushroom Type 40 mm
4
c d c
Lens Cap Color Code 4 Color Red
d
Code Blank R 01R 02R 03R 04R 05R 06R 27R 28R 29R 30R 31R 32R 33R Key No. 3825 (Standard) 455 3801 3802 3803 3804 3805 4001 4002 4003 4004 4005 4006 4007
1 All emergency stop operators are EN ISO 13850 compliant with standard NC, NCLB, or self-monitoring
contact blocks. Keyed operators are IP66, Type 4/13. Not intended for high security applications. Interoperability is possible with certain key/cylinder lock combinations. Consult your local Rockwell Automation sales office or Allen-Bradley distributor for interoperability information. For Ronis replacement keys, see the Industrial Controls catalog.
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Power
Logic
3806
10-Safety Applications
9-
Principles
General
Operator Interface
Push Buttons
Bul. 800F 22.5 mm
3-Position Push-Pull Operators, Illuminated & Non-Illuminated Mushroom
Target Table and Operator Position1
General
Illuminated 3-Position Push-Pull Cat. No. 800FM-LMP44E3
Out O X X
Center O O X
In X O O
Note: X = Closed/O = Open Contact selection is limited to the following options, consult your local Rockwell Automation sales office or Allen-Bradley distributor for other options. Color Black Green Red Amber Green Pkg. Quantity Cat. No. 800FM-MM42E3 800FM-MM43E3 800FM-MM44E3 1 800FM-LMM40E3 800FM-LMM43E3 800FM-LMM44E3 800FM-LMM46E3 800FM-LMM47E3 800FM-MP42E3 800FM-MP43E3 800FM-MP44E3 1 800FM-LMP40E3 800FM-LMP43E3 800FM-LMP44E3 800FM-LMP46E3 800FM-LMP47E3
Principles
9-
Operator Function
Non-Illuminated
Illuminated
800F
M L
a b
MM
c c
Operator Function
4
d
4
e
E3
f e
Cap Color Code 0 2 3 4 6 7 Description Amber Black Green Red Blue Clear
Code MM
Description Momentary Out, Maintained Center, Momentary In Momentary Out, Maintained Center, Maintained In
b
Operator Type Code Blank L Description Non-Illuminated Illuminated Code 4 MP
d
Cap Size Description 40 mm Plastic
f
Positions Code E3 Description 3-Position
Sold as stand-alone operator only. Not available as a composite catalog number. 1 Cannot use N.C. or N.O.E.M. contact blocks with 3-position push-pull operators. Must use N.O., N.C.E.B., or N.C.L.B. contact blocks. Available in integrated LED version only. Available in illuminated only. Available in non-illuminated only.
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Push Buttons
Bul. 800F 22.5 mm
Momentary Push Button Operators, Non-Illuminated Mushroom1
40 mm Mushroom Plastic Color Black Green Red Yellow Blue 1 Pkg. Quantity Cat. No. 800FP-MM42 800FP-MM43 800FP-MM44 800FP-MM45
800FP-MM46
800F
a
Operator Construction Code P M Description Round plastic operator (IP65, Type 4/4X/13) Round metal operator (IP65, Type 4/13) Code MM4 MM6 MM9
P MM4
a b b
3
c c
Color Cap Code 2 3 4 5 6 Color Black Green Red Yellow Blue
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10-Safety Applications
9-
Principles
General
Operator Interface
Push Buttons
Bul. 800F 22.5 mm
Momentary Push Button Operators, Illuminated Mushroom1
General
40 mm Mushroom Cat. No. 800FP-LMM43 40 mm Mushroom Plastic Color Green Red Yellow Blue Clear 1 Pkg. Quantity Cat. No. 800FP-LMM43 800FP-LMM44 800FP-LMM45
800FP-LMM46 800FP-LMM47
Principles
9Code P M
800F
a
Operator Construction Description Round plastic operator (IP65, Type 4/4X/13) Round metal operator (IP65, Type 4/13) Code LMM4
P LMM4
a b
Size and Operator Type Mushroom Type 40 mm momentary
3
c c
Lens Cap Color Code 3 4 5 6 7 Color Green Red Yellow Blue Clear
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Operator Interface
Push Buttons
Bul. 800F 22.5 mm
Back-of-Panel Components Contact Blocks with Latch Composite
800F P
a
X
b
0
c
1
d
E
e
a
Style Code P M Description Plastic latch Metal latch Code 0 1 2 3 4 5 6
c
N.O. (Normally Open) Circuits Description No contact 1 N.O. 2 N.O. 3 N.O. 4 N.O. 5 N.O. 6 N.O. Code 0 1 2 3 4 5 6
d
Description No contact 1 N.C. 2 N.C. 3 N.C. 4 N.C. 5 N.C. 6 N.C.
b
Contact Block(s) Termination Style1 Code X Q Description Screw termination Spring-clamp termination
e
Specialty Contact Block(s) Code Blank V E L B S Description Standard blocks Low voltage QuadCONNECT N.O. early make N.C. late break N.C. early break
800F M
a
N
b
3
c
G
d
a
Style Code P M Description Plastic latch Metal latch Code 0 1 2 3
c
Voltage Description No bulb 6V AC/DC 12V AC/DC 24V AC/DC 48V AC/DC 120V AC 240V AC Code C R G Y W B
d
Lamp Color Description Incandescent Red LED Green LED Amber LED White LED
b
Power Module Type Code D N Q Description Incandescent module, screw termination Integrated LED module, screw termination Integrated LED module, spring-clamp termination
4 5 7
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Power
LED modules for use with all illuminated operators. Incandescent module for use with pilot lights, momentary push buttons, and momentary mushroom operators only. Four circuits maximum allowable when power module is used. Do not stack contact block on power module. Only available for incandescent module. Only available for integrated LED module. For best illumination results, LED color should match lens color. For yellow operator, select a white LED.
Logic
Blue LED
10-Safety Applications
N.C. self-monitoring
9-
Principles
General
Operator Interface
Push Buttons
Bul. 800F 22.5 mm
Back-of-Panel Components, Continued Power Modules with Contact Blocks and Latch Composite
General Principles
9P M D N Q 0 1
800F P
a a
Style Code Description Plastic latch Metal latch
N
b
5
c
R
d
X
e d
Lamp Color
1
f
0
g
E
h g
N.C. (Normally Closed) Circuits Code 0 1 2 3 4 Description No contact 1 N.C. 2 N.C. 3 N.C. 4 N.C.
Code C R G Y W B
Description Incandescent Red LED Green LED Amber LED White LED Blue LED
b
Power Module Type1 Code Description Incandescent module, screw termination Integrated LED module, screw termination Integrated LED module, spring-clamp termination
h e
Contact Block(s) Termination Style Code X Q Description Screw termination Spring-clamp termination Code Blank V E L S Specialty Contact Block(s) Description Standard blocks Low voltage QuadCONNECT N.O. early make N.C. late break N.C. self-monitoring
c
Voltage Code Description No bulb 6V AC/DC 12V AC/DC 24V AC/DC 48V AC/DC 120V AC 240V AC Code 0 1 2 3 4
f
N.O. (Normally Open) Circuits Description No contact 1 N.O. 2 N.O. 3 N.O. 4 N.O.
2 3 4 5 7
1 Four circuits maximum allowable when power module is used. Do not stack contact block on power module.
LED modules for use with all illuminated operators. Incandescent module for use with pilot lights, push buttons, and momentary mushroom operators only. Only available for incandescent module. Only available for integrated LED module. For best illuminated results, LED should match lens color. For yellow operator, select a white LED.
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Publication S117-CA001A-EN-P
Operator Interface
Push Buttons
Bul. 800F 22.5 mm
Back-of-Panel Components, Continued Other
Description Metal Mounting Latch These are zinc-plated, metal die cast mounting latches. Note: Sold only in multiples of 10. Order (quantity of) 10 to receive one package of 10 pieces. Note: Sold only in multiples of 100. Order (quantity of) 100 to receive one package of 100 pieces. Cat. No.
10
800F-ALM
100
800F-ALM-BP
Plastic Mounting Latch Note: Sold only in multiples of 10. Order (quantity of) 10 to receive one package of 10 pieces.
10
800F-ALP
Note: Sold only in multiples of 100. Order (quantity of) 100 to receive one package of 100 pieces. Description Contact Type N.O. N.C. N.O. low voltage QuadCONNECT N.C. low voltage QuadCONNECT N.O.L.M. N.O.E.M. N.O.E.E.M. N.C.L.B. N.C.E.B. Self-Monitoring Contact Block Note: Sold only in multiples of 10. Order (quantity of) 10 to receive one package of 10 pieces. Latch not included. Dual circuit of 2 N.O. Dual circuit of 2 N.C. Dual circuit of 1 N.O.-1 N.C. N.O. with stab terminals N.C. with stab terminals N.O. spring-clamp N.C. spring-clamp N.O. spring-clamp low-voltage QuadConnect N.C. spring-clamp low-voltage QuadConnect N.O.E.M. spring-clamp N.C.L.B. spring clamp N.C.E.B. spring-clamp Ring lug N.O. Ring lug N.C. Note: Sold only in multiples of 100. Order (quantity of) 100 to receive one package of 100 pieces. Latch not included. N.O. N.C.
800F-X10N 800F-X10E 800F-X10M 800F-X01L 800F-X01B 800F-X01S 800F-X20D 800F-X02D 800F-X11D 800F-X10T 800F-X01T 800F-Q01 800F-Q10V 800F-Q01V 800F-Q10E
800F-Q01L
10
100
800F-X01-BP
For use with Cat. No. 800FP-CB_ and Cat. No. 800FP-CC_ operators.
For use with Cat. No. 800FP-CC_ operators. 1 Only for use with 4-position selector switch, 4-position toggle switch, or 3-position push-pull operator.
Cannot stack. Cannot be used in a composite catalog number. Replacement screws are available (Cat. No. 800F-ARS1)
4-41
Power
Logic
800F-Q10
10-Safety Applications
9-
Principles
General
Pkg. Quantity
Operator Interface
Push Buttons
Bul. 800F 22.5 mm
Back of Panel Components, Continued Other
Description Volts No bulb Incandescent Module For use with pilot lights, push buttons, and momentary mushroom operators. Note: Sold in multiples of 10. Order (quantity of) 10 to receive one package of 10 pieces. Latch not included. Cat. No. 800F-D3C 6V AC/DC 12V AC/DC 24V AC/DC 48V AC/DC 120V AC/DC 24V AC/DC Integrated LED Module For use with all illuminated devices. For best results, LED should match lens color. For amber operators, use yellow LED. Note: Sold in multiples of 10. Order (quantity of) 10 to receive one package of 10 pieces. Latch not included. Cat. No. 800F-N3G Description 120V AC 240V AC 24V AC/DC spring-clamp 120V AC spring-clamp 240V AC spring-clamp 24V AC/DC ring lug Contact Material N.O. N.C. Base Mounted Contact Block Base mounted contact blocks can be used in plastic or metal enclosures. Note: Sold only in multiples of 10. Order (quantity of) 10 to receive one package of 10 pieces. Latch not included. N.O. low voltage QuadCONNECT N.C. low voltage QuadCONNECT N.O.E.M. N.C.L.B. N.O. spring-clamp Cat. No. 800F-BX01 Description N.C. spring-clamp Volts 24V AC/DC 120V AC Base Mounted Integrated LED Module Base mounted modules can be used in plastic or metal enclosures. For best illumination results, LED should match lens color. Note: Sold in multiples of 10. Order (quantity of) 10 to receive one package of 10 pieces. Latch not included. Cat. No. 800F-BN3R Cannot be used in a composite catalog number. Replacement screws are available (Cat. No. 800F-ARS1) 240V AC 24V AC/DC spring-clamp 10 120V AC spring-clamp
1 1 1 1 1
Pkg. Quantity
General Principles
9-
10
800F-D3C 800F-D4C 800F-D5C 800F-N3x 800F-N5x 800F-N7x 800F-Q3x 800F-Q5x 800F-Q7x 800F-R3x Cat. No. 800F-BX10 800F-BX01 800F-BX10V
10
1 1
Pkg. Quantity
10
Pkg. Quantity
1 1 1 1
800F-BQ5x
240V AC spring-clamp
800F-BQ7x
1 To complete the cat. no., replace the x with one of the following letters for the desired color: Y = Amber, R = Red, G = Green, B = Blue, W = White.
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Publication S117-CA001A-EN-P
Operator Interface
Push Buttons
Bul. 800F 22.5 mm
Assembled Stations
Non-Illuminated
Plastic
AC Micro1
5-pin 6-pin
Non-Illuminated
DC Micro1
Non-Illuminated
1-Hole Plastic
4-43
Power
Logic
10-Safety Applications
9-
Principles
Illumination Voltage
PG Knockouts
Metric Knockouts
General
Operator Interface
Push Buttons
Bul. 800F 22.5 mm
Assembled Stations, Continued 90 mm Enclosed Stations
General Principles
9-
Enclosure Material
Quick Connect
Operator Type
Cat. No. PG Knockouts 800F-1YP1HD 800F-1YP2HD 800F-1YP3HD 800F-1YP1M94 800F-1YP2M94 800F-1YP3M94 800F-1PP2M92 Metric Knockouts 800F-1YM1HD 800F-1YM2HD 800F-1YM3HD 800F-1YML1HD 800F-1YML2HD 800F-1YML3HD 800F-1YM1M94 800F-1YM2M94 800F-1YM3M94 800F-1PM2M92
Red half dome 1-Hole, Yellow Plastic N/A Red 90 mm momentary 1-Hole, Grey Plastic Black 90 mm momentary
24V AC/DC 120V AC 240V AC 1 N.C. 1 N.O./1 N.C. Non-illuminated 2 N.C. 1 N.O./1 N.C. 1 N.C.
Location 2 BX01V BX01 BX01V BX01V BX01V BX01V BX01 BX01 BX01 BX01 BX01 BX01 BX01
C to D to Pin # Pin # 4 2 1 2 2 4 2 6 6 6 6 6 6 5 6 3 4 4 5 4 5 5 5 5 5 5
Logic Power
DC Micro / 4-pin
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Publication S117-CA001A-EN-P
Operator Interface
Push Buttons
Bul. 800F 22.5 mm
Guards
Description Type Shiny metal Cat. No. 800F-AMRG Pkg. Quantity
Protective Ring for use with non-illuminated 2-position momentary and illuminated/non-illuminated 3-position mushroom operators (40 mm only)
Black
800F-AMRGB
Yellow Metal
800F-AMRGY
Plastic Guard for use with the following operators: 40 mm E-stop (SEMI Standards Compliant) 40 mm illuminated/non-illuminated alternate action and momentary operators 60 mm illuminated/non-illuminated momentary operators Selector switches (standard knob and key operated) Potentiometers Cat. No. 800F-A6PR5 Narrow Plastic Guard for use with the following operators: Illuminated and non-illuminated momentary mushroom operators (40 mm) only Bul. 800FD monolithic E-stops (SEMI standards compliant) Flush/extended/guarded push buttons Alternate action operators Selector switches (standard knob and key operated) Potentiometers
Yellow, round
800F-A6PR5 1
Yellow
800F-AMEGY
800F 15YS
a b
a
Size/Color (Yellow) Code 15Y 15YS 16Y Description 60 mm round (30.5 mm mounting hole) 60 mm round (22.5 mm mounting hole) 90 mm round (22.5 mm mounting hole) Code Blank E112 F112 G112 T112 S112 B112
b
Text Description No text EMERGENCY STOP ARRT DURGENCE NOT AUS ARRESTO EMERGENZA PARADA DE EMERGENCIA EMERGENCY STOP, ARRT DURGENCE, PARADA DE EMERGENCIA D112 N112 W112 A112 L112 H112 M112 Code
b (cont'd)
Text Description NOT AUS, ARRESTO EMERGENZA, ARRT DURGENCE
NOODSTOP NDSTOPP, EMERGENCY STOP NDSTOPP, EMERGENCY STOP NDSTOP NEYARSTOPP, NEYARSTOPP ND-STOP, HT-SEIS, ND-STOP
4-45
Power
Sold only multiples of 10. Order (quantity of) 10 to receive one package of 10 pieces. Not for use with base mounted contact blocks. Not available on 15YS version. Text printed on the 15Y version only. Text printed on the 15YS & 16Y versions only.
Logic
10-Safety Applications
40 mm Protective Guard used with illuminated and non-illuminated momentary mushroom operators (40 mm) only.
Shiny Metal
800F-AMMG
9-
Principles
General
Operator Interface
Push Buttons
Bul. 800T 30.5 mm
Non-Illuminated Specifications
Electrical Ratings Contact ratings Dielectric strength 2-Pos. Push-Pull Cat. No. 800T-FX6D4 2-Pos. Push-Pull / Twist Cat. No. 800H-FRXT6D4 Electrical design life cycles Refer to the contact ratings tables below. 2200V for one minute, 1300V for one minute (Logic Reed) 1 000 000 at max. rated load, 200 000 at max. rated load (Logic Reed) Mechanical Ratings Vibration 102000 Hz 1.52 mm displacement (peak-to-peak) max./10 G max. (except Logic Reed) 1/2 cycle sine wave for 11 ms 25 G (contact fragility) and no damage at 100 G Type 1/4/12/13 (Bul. 800T); Type 1/4/4X/12/13 (Bul. 800H); EN/IEC 60529 IP66/65 250 000 min. Shallow, mini, and low voltage contact blocks: Slow, double make and break Logic Reed and sealed switch contact blocks: Single break magnetic #1812 AWG / 68 lbin 7.5 lbs max. push or pull 9 lbs max. push or pull 30 in oz. max. twist, 6 in oz. minimum return 1 lb 1 lb max. 3 lbs max. at 0.205 in plunger travel 1 lb max.
General Principles
92-Pos. Push-Pull / Twist Cat. No. 800T-FXT6D4
Shock
Illuminated
Contact operation 2-Pos. Push-Pull Cat. No. 800T-FXP16RA1 2-Pos. Push-Pull/Twist Cat. No. 800H-FRXTP16RA1 Wire gauge/Terminal screw torque Typical operating forces 2-position push-pull Twist-to-release or push-pull 2-Pos. Push-Pull/Twist Cat. No. 800T-FXTP16RA1 Contact blocks Standard Logic Reed Sealed switch Stackable sealed switch
Description
The Bulletin 800T and 800H 30.5 mm Emergency Stop devices provide increased reliability. E-stops with normally closed late break contacts comply with EN418 and IEC 947-5-5 standards. This means the operator will latch when actuated before the contacts will change state. Application flexibility is offered with 2-position push-pull or 2-position push-pull/twist release configurations. Non-illuminated and illuminated operator options are available. Contact block versions are also available that provide IP2X finger-safe protection. Rockwell Automation also offers Self-Monitoring contact blocks (SMCB) which feature enhanced E-stop safety for critical process control applications. The SMCB monitors whether or not it is properly installed on the operator so that the normally closed contacts will open when the E-stop is actuated. If the SMCB is separated from the operator for any reason, the controlled circuit will automatically open.
Note: Operating temperatures below freezing are based on the absence of moisture and liquids. Contact your local Rockwell Automation sales office or Allen-Bradley distributor for use in lower temperature applications. Humidity 5095% RH from 77140 F (2560 C) per Procedure IV of MILSTD-BIOC, Method 507.1 cycling test
Features
30.5 mm mounting hole Type 4/13 watertight/oiltight (Bul. 800T) Type 4/4X/13 corrosion-resistant/watertight/oiltight (Bul. 800H) Heavy industrial stations and operators
For applications below 24V/24 mA, PenTUFF or Logic Reed contacts are recommended.
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Publication S117-CA001A-EN-P
Operator Interface
Push Buttons
Bul. 800T 30.5 mm
2-Position Push-Pull and Push-Pull/Twist Release, Non-Illuminated
Note: A jumbo or large legend plate is recommended, if space allows.
Contact Type N.C.L.B.1 N.O. N.C.L.B.1 N.C.L.B. N.C.L.B.1 S.M.C.B.1 N.O. S.M.C.B.1 S.M.C.B. S.M.C.B1
Out X O X X X X O X X X
In O X O O O O X O O O
800TC-FX6A1S
800TC-FX6A5S
Note: X = Closed/O = Open Note: Emergency stop push buttons are compliant with EN 418 and EN/IEC 60947-5-5 Standards when using N.C.L.B. contact blocks. Note: These caps are only available in plastic.
Maintained Type Full Voltage Lamp Type Incandescent LED Incandescent Transformer LED Volts 24V AC/DC 120V AC 24V AC/DC 120V AC 240V AC 120V AC 240V AC Red N.O. N.C.L.B. 1 O X Red Color Contacts N.O. N.C.L.B. 1 Out O X
Maintained In X O
800T-FXTQH10RA1 800H-FRXTQH10RA1
800T-FXTQH24RA1 800H-FRXTQH24RA1
800T-FXTP16RA1 800H-FRXTP16RA1
X O
800T-FXTP26RA1
800H-FRXTP26RA1
800T-FXTPH16RA1 800H-FRXTPH16RA1
800T-FXPH26RA1
800T-FXTPH26RA1 800H-FRXTPH26RA1
1 Normally closed late break contact. When button is pushed from the OUT to IN position, the mechanical detent action of the operator occurs before electrical
contacts change state. When the button is pulled from the IN to the OUT position, the electrical contacts change state before the mechanical detent occurs. The Self Monitoring Contact Block (S.M.C.B.) is composed of a N.C.L.B. contact wired in series with a N.O. monitoring contact. The N.O. monitoring contact automatically closes when the S.M.C.B. is properly installed onto the E-stop operator. If the S.M.C.B. is separated from the E-stop operator, the N.O. monitoring contact will automatically open. Contact your local Rockwell Automation sales office or Allen-Bradley distributor for availability of illuminated E-stops with Self Monitoring Contact Blocks (S.M.C.B.s).
Type
Style
Cat. No.
800T-X646
800T-X646EM
800H-W690
4-47
Power
Logic
Accessories
Note: X = Closed/O = Open Note: Emergency stop push buttons are compliant with EN 418 and EN/IEC 60947-5-5 Standards when using N.C.L.B. contact blocks.
10-Safety Applications
9-
Principles
General
Operator Position
Type 4/13
Type 4/4X/13
Operator Interface
Touch Buttons
Bul. 800Z
Specifications
Description Vibration Endurance Mechanical Shock General Purpose Cat. No. 800Z-GF2Q5 General Purpose Cat. No. 800Z-GL3Q5B Degree of Protection Operating Force Electrical Ratings Input Voltage (Relay type) Input Voltage (Solid-State type) Electrical Design Life (Relay type) On-delay/Off-delay Current Draw (Solid-State type) Degree of Protection Wire Range Tightening Torque Environmental Temperature Range (Operating) Temperature Range (Storage) Humidity Housing/Guard Gasket Connector BUNA-N Materials Valox 357 1/16 in. Cork-BUNA-N Insulator material (micro connector) = nylon Insulator material (mini connector) = PVC Standards and Certifications Certifications Standards Conformity
cULus,
DC Voltage (V DC)
Operations
General Principles
Heavy Industrial Cat. No. 800Z-HF1 Heavy Industrial Cat. No. 800Z-HL1Y
Tested @ 10 G, 1.52 mm displacement Tested @ 100 G (mechanical durability) Type 4/4X/13 IP66 1200 psi Washdown Zero Low Voltage: 1040V DC, 2030V AC Full Voltage (800Z-GF): 85264V AC Low Voltage (800Z-GN/GP): 1030V DC Relay Output 200,000 Relay Output 150,000 Operations @ 2A inductive Operations @ 5A inductive 4A resistive 2.5 A resistive Off 60 ms max. On 76 ms max. 100 mA at 24V DC = 2.23 W (no external load) Terminal Block Ratings IP2X #2212 AWG (0.54 mm2) 9 lb-in. (1Nm) Type 4/13 IP66
Description
Bulletin 800Z Zero-Force Touch Buttons are designed for use by machine control systems requiring the use of two hands. An interlinked sensor surface weaves two capacitive sensors in offset planes for superior product sensitivity. Bulletin 800Z touch buttons are ergonomically designed for ease of operation. Simply touching the surface of the switch will initiate an output. The Bulletin 800Z line can detect the hand through most industrial gloves. The contour of Bulletin 800Z touch buttons serves two purposes; it easily conforms to the shape of the hand while helping prevent defeatability when two-hand control is needed. Two bi-colored diagnostic LEDs provide guidance during operation. The power/fault LED blinks at different rates to provide diagnostic information to the user. The Bulletin 800Z line detects the presence of a hand during power-up, noise, and conductive film build-up over time.
9-
Features
Internationally rated ergonomic touch buttons Zero force to operate EMC protection Diagnostic LEDs Replaceable relays (heavy industrial design)
UL508, CSA 22.2 No. 14, UL50, EN/IEC 60947-5-1, EN50081-2, EN61000-6-2, EN9541
resistive load
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Publication S117-CA001A-EN-P
Operator Interface
Touch Buttons
Bul. 800Z
General Purpose Line Momentary Touch Buttons
No Guard Mounting Hole Size Input Voltage 85...264V AC 30.5 mm 10...40V DC and 20...30V AC 85...264V AC 22.5 mm 10...40V DC and 20...30V AC Relay Output Relay Output Relay Output Output Type Relay Output Electrical Connection 5-Pin QD 6 ft Cabled 5-Wire 5-Pin QD 6 ft Cabled 5-Wire 5-Pin QD 6 ft Cabled 5-Wire 5-Pin QD 6 ft Cabled 5-Wire Mini-Plus Style QD Cordset, 5-Pin Cat. No.
800Z-GF3Q5 800Z-GF3065 800Z-GL3Q5 800Z-GL3065 800Z-GF2Q5 800Z-GF2065 800Z-GL2Q5 800Z-GL2065
Black Guard
800Z-GF3Q5B 800Z-GF3065B 800Z-GL3Q5B
800Z-GL3065B
800Z-GF2Q5B 800Z-GF2065B 800Z-GL2Q5B 800Z-GL2065B
Recommended standard cordset, 2 m (6.5 ft). See Safety Catalog for additional lengths.
889N-F5AE-6F
889D-F5AC-2
Use the configurator below to build a Bulletin 800Z touch button to suit your application.
800Z G
a
Input Voltage and Output Type Code Description Relay Output L F Input: 1040V DC and 2030V AC Output: Relay Input: 85264V AC Output: Relay Transistor Output P 1030V DC PNP (Sourcing) Output Q4 064 244 Q5 065 245 Code
L
a c
3
b
065
c
B
d e d
Guard Option Code Blank B Y Description No Guard Black Guard Yellow Guard
Electrical Connection Description Sinking/Sourcing Output 1 4-Pin QD 6 ft (1.8 m) Cabled 24 ft (7.2 m) Cabled Relay Output 5-Pin QD 24 ft (7.2 m) Cabled
b
Mounting Hole Size Code 2 3 Description 22.5 mm 30.5 mm
800Z H
a
Voltage Code L F Description Input: 1040V DC and 2030V AC Output: Relay Input: 85264V AC Output: Relay Code 1
L
a b
Mounting Type 1 Description
1
b
Y
c
d c
Guard Option Code Blank Y Description No Guard Yellow Guard
Flush Mounting
1 Heavy industrial devices have an 8-position terminal block connection. See wiring diagrams on page 4-53 for details.
Safety relays should be used in conjunction with two relay output type Zero-Force Touch Buttons in 2-hand control applications. Order separately, safety relay 440R-D23171 for 24V, 440R-D23169 for 120V, 440R-D23168 for 240V.
4-49
Power
Logic
Use the configurator below to build a Bulletin 800Z touch button to suit your application.
These devices have separate N.O. and N.C. output relays with a shared common. Safety relays should be used in conjunction with two relay output type Zero-Force Touch Buttons in 2-hand control applications. Order separately, safety relay 440R-D23171 for 24V, 440R-D23169 for 120V, 440R-D23168 for 240V. 22.5 mm touch buttons use micro connector, 30.5 mm touch buttons use mini connector.
10-Safety Applications
6 ft (1.8 m) Cabled
9-
Principles
General
Cat. No.
Operator Interface
Touch Buttons
Bul. 800Z
Accessories General Purpose
Heavy Industrial with Guard Description Guards These guards help protect against accidental activation of the touch button surface and protect it from damage. Can be used for both the 22.5 mm and 30.5 mm mounted products. Cat. No.
General
Cat. No. 800Z-G3AG1 Cat. No. 800Z-G3AG2
Yellow Plastic
800Z-G3AG1
Black Plastic
800Z-G3AG2
Mounting Ring Nut for 22.5 mm Holes Used on 22.5 mm devices. Plastic Mounting Kit Cat. No. 800Z-G2AH1
800Z-G2AH1
Principles
9-
Mounting Ring Nut for 30.5 mm Hole Used on 30.5 mm devices. Plastic Mounting Kit Cat. No. 800Z-G3AH1 30.5 mm Swivel/Tilt Mounting Assembly This bracket allows you to orient the touch button in any position. It can be mounted on any vertical or horizontal surface. Compatible with 30.5 mm mounting only. 30.5 mm to 22.5 mm Hole Size Adapter This adapter allows a 22.5 mm push button operator to be installed in a panel with existing 30.5 mm mounting holes. Cat. No. 800E-AHA1
800Z-G3AH1
60-2681
60-2439
Metal
800F-AHA1
Black Metal
800E-AHA2
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Publication S117-CA001A-EN-P
Operator Interface
Touch Buttons
Bul. 800Z
Accessories Heavy Industrial
Description Guard This guard helps protects against accidental activation of the touch surface and protects it from damage. Mounting screws are included. Cat. No. 800Z-HAG1 Cat. No.
Yellow Plastic
800Z-HAG1
800P-B2
Adapter This adapter is used if mounting touch button onto a 4-1/2 in. x 2-3/8 in. (114.3 x 60.3 mm) enclosure pattern. Cat. No. 800P-N150
800P-N150
10...264V
800Z-N12
Replacement Screws
800Z-HAH1
800Z-HAH2
4-51
Power
Logic
10-Safety Applications
9-
Principles
Mounting Bases The heavy industrial line products mount directly on these bases. The conduit hub(s) come with a 3/4 inch opening.
800P-B1
General
Operator Interface
Touch Buttons
Bul. 800Z
Approximate Dimensions
Dimensions in in. (mm). Dimensions are not intended to be used for manufacturing purposes.
General Principles
9-
General Purpose
1.61 (40.9) 1.90 (48.3) 22 mm Version 2.75 (69.9) Micro Quick Disconnect 1.38 (35.1)
1.61 (40.9)
1.38 (35.1)
22 mm Version Cable
30 mm Version Cable
Heavy Industrial
Replaceable Relay
Terminal Block
Cut out
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Publication S117-CA001A-EN-P
Operator Interface
Touch Buttons
Bul. 800Z
Wiring Diagrams Touch Button Terminations General Purpose Line Electrical Connections: 10...40V DC and 20...30V AC Input Voltage (Relay Output); 85...264V AC Input Voltage (Relay Output)
Note: Separate N.O. and N.C. output relays with shared common. 5-Conductor Cabled (Relay Output) For 800Z-GL_ _ _ For 800Z-GF_ _ _
4-Conductor Cabled
BLACK (1 N.O.)
BLACK (1 N.O.) WHITE (1 N.C.) WHITE (1 N.C.) BROWN (+) L1
WHITE (1 N.C.)
WHITE (1 N.C.)
BROWN (+) L1
BLUE (-) L2
BLUE (-) L2 BROWN (+) L1 BLUE (-) L2 BLACK (1 N.O.) GREY (COMMON)
BROWN (+) L1
BLUE (-) L2
BLACK (1 N.O.)
GREY (COMMON)
Applications Detail
LED Blink Rate ** ** ** *** *** *** **** **** **** Diagnostic Power Up Noise Detection Margin Detection Description Device touched during power up. Device will resume 10 seconds after removal of hand. Device detected an unacceptable level of noise (>20 V/m). Device will resume once noise subsides. A conductive film is building up on the sensing surface. Device will resume once cleared.
4-53
Power
Logic
10-Safety Applications
9-
Principles
General
Electrical Connections: 10...30V DC Input Voltage (Transistor Output); 150 mA Max. per Circuit Output
Operator Interface
Notes
General Principles
9-
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Publication S117-CA001A-EN-P