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This document is property of Indian Oil Corporation Limited. These are merely loaned on the borrower's agreement that these will not be reproduced, copied, loaned, exhibited nor used except in the limited way and private use permitted by any written consent given by the lender to the borrower. Only Indian Oil Corporation holds the sole right of editing this document at any time seeing the market conditions and developments in the field

IndianOil

TECHNICAL SPECIFICATION

TECHNICAL SPECIFICATION FOR HEAT EXCHANGERS

INDIAN OIL CORPORATION LIMITED

REFINERIES DIVISION

FOR

HEAT EXCHANGERS

IOCL/R/ML/HEAT EXCHANGERS/2006 - REV 0

Page 1 of 5

INDIAN OIL CORPORATION LIMITED

IndianOil

REFINERIES DIVISION

This document is property of Indian Oil Corporation Limited. These are merely loaned on the borrower's agreement that these will not be reproduced, copied, loaned, exhibited nor used except in the limited way and private use permitted by any written consent given by the lender to the borrower. Only Indian Oil Corporation holds the sole right of editing this document at any time seeing the market conditions and developments in the field

1.0 1.1

REFERENCES: Design codes The following codes in their latest edition shall form basis for design, manufacture, testing and acceptance of equipment A) A S M E Boiler & Pressure Vessel Code Sec. VIII div. I B) B) A S M E Boiler & Pressure Vessel Code Sec.IX C) Indian Boiler Regulations- I B R wherever applicable D) T E M A

1.2

Material codes Material supplied by the fabricator shall be inspected and accepted in accordance with relevant provisions of ASME boiler & pressure vessel code section ii or is specified in their latest edition or IBR as per applicability.

2.0.

Rolling and dishing of plates A) Rolling: Rolling of plates shall be in the longitudinal direction of plates. This direction shall be clearly marked on the plates. Rerolling of plates after welding is not allowed. B) Dishing Head shall be formed / pressed as a single piece. Head profiles shall be exactly as per dimensions of drawing. All CS & AS heads shall be heat treated after forming as per requirement of code.

3.0

Staggering of weld seams Longitudinal weld seams shall be staggered with a minimum circumferential distance between the centre of welds of 5 times of thickness of thicker plate. Weld seams shall be so located as to avoid fouling with Connections and external attachments.

4.0 4.1

Inspection & testing: All vessels shall be offered for inspection to purchaser or his authorized inspector. Inspector shall have free access to all workshops of contractor or subcontractors.

4.2

TECHNICAL SPECIFICATION FOR HEAT EXCHANGERS

IOCL/R/ML/HEAT EXCHANGERS/2006 - REV 0 Page 2 of 5

INDIAN OIL CORPORATION LIMITED

IndianOil

REFINERIES DIVISION

4.3
This document is property of Indian Oil Corporation Limited. These are merely loaned on the borrower's agreement that these will not be reproduced, copied, loaned, exhibited nor used except in the limited way and private use permitted by any written consent given by the lender to the borrower. Only Indian Oil Corporation holds the sole right of editing this document at any time seeing the market conditions and developments in the field

Inspection shall be carried out both during fabrication and before delivery and for sub-ordered materials. Inspection shall be at all stages of fabrication including but not limited to following A) Raw material identification B) Edge preparation for welding including visual check for laminations. C) Alignment of longitudinal weld seams D) Root pass clearing before welding E) Rolling tolerances on individual sections F) Alignment of sections G) Nozzle setting H) Dimensional check I) Radiographic / DP /MP examination J) Any other as per requirement of inspector

5.0

Radiography The extent of radiography shall be as specified on specification sheet. A) When spot radiography is specified, the following requirement shall supplement the requirements specified in ASME Sec-VIII Div. 1. The extent of radiography shall be limited to 10% of total weld length inclusive of all "T" joints, weld start points and longitudinal and circumferential weld seams. Length of each radiograph shall be 250mm, all "T" joints must be radiographer and at least one shot must be taken on each longitudinal & circumferential seam. For welds subjected to either full or spot radiography, imperfections permitted in ASME code Sec-viii clauses UW-51 & UW-52 will not be acceptable. A) All A.S Surfaces shall be 100% radiographed.

6.0

Hydrostatic & other tests These tests shall be witnessed by the authorized inspector. Test pressure shall be maintained for at least 60 minutes. The vessel shall be dried by hot compressed air after hydrotest.

7.0

Shop painting AS/ CS surfaces other than flange faces & other machined surfaces, shall be given two coats of heat resistant primer of 50 microns dft after surface preparation. Total dft shall be 100 microns.

8.0

Knuckle and crown radius of torispherical-dished ends shall be 15%(min) and 80% respectively of outside of dished heads.

TECHNICAL SPECIFICATION FOR HEAT EXCHANGERS

IOCL/R/ML/HEAT EXCHANGERS/2006 - REV 0 Page 3 of 5

INDIAN OIL CORPORATION LIMITED

IndianOil

REFINERIES DIVISION

9.0
This document is property of Indian Oil Corporation Limited. These are merely loaned on the borrower's agreement that these will not be reproduced, copied, loaned, exhibited nor used except in the limited way and private use permitted by any written consent given by the lender to the borrower. Only Indian Oil Corporation holds the sole right of editing this document at any time seeing the market conditions and developments in the field

Materials Materials shall meet code requirements. In addition, the following requirements shall also be complied with: A) Pipes All pipes shall be seamless. All CS pipes shall be in "hot finished" condition. Dimensions & tolerances shall be in accordance with ANSI B 36-10. Carbon content of CS pipes shall be limited to 0.25percentage(max). B) Plates All plates of A-515 Gr. 60 shall be in normalized condition. One product analysis of each heat shall be carried out as a supplementary requirement & reported. The carbon content of CS BQ plates shall in no case exceed 0.25%. All plates shall be examined ultrasonically after heat treatment As per applicability of thickness as per ASTM A-435 & A-578. C) Forgings All CS / AS forgings shall be in normalized condition. Carbon content of CS forgings shall be limited to 0.25%(max). D) Tubes Tubing shall be seamless in the fully heat-treated condition as received from mill.

10.0

Materials in vendor's shop shall be inspected by Owners Representative/ Third Party Inspection (TPI) agency. Mill test certificates only are not acceptable. Vendor shall submit one copy of the design calculation for the complete vessel along with drawings before any prefabrication works to IOCL. Detailed fabrication engineering drawings shall be prepared by the vendor and shall be submitted to the Owners Representative/ Third Party Inspection (TPI) agency for final approval prior to any prefabrication works. HOWEVER, IOCL approval will not absolve the party from the design responsibilities. The inspection shall be carried out by Owners Representative/ Third Party Inspection (TPI) agency as per ASME & other applicable Codes.

11.0

12.0

13.0

TECHNICAL SPECIFICATION FOR HEAT EXCHANGERS

IOCL/R/ML/HEAT EXCHANGERS/2006 - REV 0 Page 4 of 5

INDIAN OIL CORPORATION LIMITED

IndianOil

REFINERIES DIVISION

14.0
This document is property of Indian Oil Corporation Limited. These are merely loaned on the borrower's agreement that these will not be reproduced, copied, loaned, exhibited nor used except in the limited way and private use permitted by any written consent given by the lender to the borrower. Only Indian Oil Corporation holds the sole right of editing this document at any time seeing the market conditions and developments in the field

Lifting lugs, pipe support cleats, platform cleats etc shall be provided as per the requirements.

15.0 All threads on studs / nuts shall be fully threaded. 16.0 Tubes shall be examined into the tube sheet for a length equals to four times
outside diameter or the tube sheet thickness minus 3mm whichever is smaller. In no case shall the expanded portion extend beyond the shell side face of the tube sheet. The expanding procedure shall provide substantially uniform expansion throughout the expanded portion of the tube without a sharp transition to the unexpanded portion. 17.0 All tube sheet holes and the grooving in them shall conform to " t e m a " . Tube holes in tube sheet shall be to special close fit. Grooves shall be squared edged and concentric. Girth flanges shall be drilled and tapped for jackscrews. Documentation folder Vendor shall supply six (6) bound copies of data folder containing the following information: A) Vessel data sheets. B) Vessel as built drawings duly certified & stamped by Owners Representative/ Third Party Inspection (TPI) agency. C) Certified material test reports, having location, heat nos., chemical analysis, and physical properties of all materials used in the fabrication of heat exchangers. D) Welding procedure qualification reports. E) Welder qualification reports. F) Radiography results. G) Ultrasonic / MP / DP test reports. H) Hardness tests (if applicable). I) Record charts duly certified by Owners Representative/ Third Party Inspection (TPI) agency showing complete heat treatment cycle. J) Hydrostatic test reports. K) Rubbing of nameplate. L) Owners Representative/ Third Party Inspection (TPI) agency certificate in original on their letterhead. Vendor shall supply all drawings, data sheets, technical write up etc in electronic media.

18.0 19.0

TECHNICAL SPECIFICATION FOR HEAT EXCHANGERS

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