SDR Site Installation Standards For Telenor Vega Swap Project (V1.0)

SDR Site Installation Standards For Telenor Vega Swap Project(V1.
0)
Zhongxing Telecom Pakistan(Pvt.) LTD
QA Team 20120912
Telenor Vega Project
Contents
Installation of SDR, Rectifier, Battery and IDU Fixing of brackets, ODU, RRU with PIMDC Cabling, grounding and labeling View and neatness of site
> Telenor Vega Project
Installation of new U steel
ZTE Corporation. All rights reserved.
All new U steels should be installed firmly on old U steel as per design drawings. Base angle should be connected to inner side of new U steel with two bolts, and clipped old U steel with one bolt tightly.
Installation of SDR and Rectifier Cabinets
Installation of SDR and rectifier cabinets as per design drawings. Length of GI flexible pipe for the cable should be at least 6 inch under the SDR/Rectifier cabinet
4
Installation of SDR, Rectifier, Battery for macro site
All ancient equipments should be swapped by SDR, rectifier and battery for macro site, All equipment bases should be installed on new U steel in line. Each rack of equipment shall be installed firmly and reliably in position as per design drawings. Ensure equipment door can be opened/closed freely after neighbor rack installation.
Installation of SDR for distributed site
Ancient BTS should be swapped by SDR for distributed site. SDR base should be installed on new U steel in line with old equipment. Rack of SDR shall be installed firmly and reliably in position as per design drawings. Ensure SDR door can be opened/closed freely after the rack installation .
Installation of MW IDU
IDU of NEC should be fixed firmly with 4 screws in old rectifier cabinet for distributed site. IDU of NEC should be fixed firmly with 4 screws in ZTE rectifier cabinet for macro site.
7
Contents
Fixing of ODU brackets, ODU
ODU brackets should be fixed firmly with 4 U bolts on main material of tower in position as per design drawings. ODU of NEC should be fixed firmly on the ODU brackets in position as per design drawings. Plain washer, spring washer, nuts can not be missing.
9
Fixing of ODU brackets, ODU
The brackets of ODUs on the tower should be mounted reliably and fully with flat washer, spring washer and twin nuts orderly according to engineering design drawing.
10
Fixing of ODU Side strut at Tower
Horizontal suspension support should be installed for MW an antenna over 1.2m. This horizontal suspension support must be installed along the antenna.
11
Fixing of RRU brackets, RRU with PIMDC
RRU brackets should be fixed firmly with 4 U bolts on main material of tower in position as per design drawings. RRU with PIMDC should be fixed firmly on the RRU brackets in position as per design drawings. Plain washer, spring washer, nuts can not be missing.
12
Fixing of RRU brackets, RRU with PIMDC
RRU brackets should be fixed firmly with 4 U bolts on main material of tower in position as per design drawings. RRU with PIMDC should be fixed firmly on the RRU brackets in position as per design drawings. Plain washer, spring washer, nuts can not be missing.
13
Contents
Cabling of RRU, PIMDC
Ground cable of RRU/MW dish should be separately connected to bus bar, if no bus bar is available within 5m then should be grounded reliably with main brace of tower through c-clamp for angular tower. For tubular tower, C- clamp should be connected to the RRU/MW mount. Grounding cable should be connected from RRU to PIMDC ,then from PIMDC to tower via C-clamp
15
Cabling, grounding and labeling of RRU

R8860E
All connectors of RRU should be wrapped from the bottom up as per 1 layer of insulating tape + 3 layers of waterproof insulating plaster + 3 layer of insulating tape. Ground cable of RRU/PIMDC/MW dish should be separately connected to bus bar, if no bus bar is available within 5m then should be grounded with main material of tower through c-clamp. All labels for outdoor site must be ZTE private outdoor plastic labels, with the labels 200mm away from the RRU.
16
Cabling, grounding and labeling of RRU, PIMDC

R8882 PIMDC
All connectors of RRU should be wrapped from the bottom up as per 1 layer of insulating tape + 3 layers of waterproof insulating plaster + 3 layer of insulating tape. Ground cable of RRU/PIMDC/MW dish should be separately connected to bus bar, if no bus bar is available within 5m then should be grounded reliably with main brace of tower through C-clamp. All labels for outdoor site must be ZTE private outdoor plastic labels, with the labels 200mm away from the RRU.
17
Connecting power & dry contact cables in RRU with PIMDC
Connect the A-end of the power cable to the Device Side on the PIMDC: connect the blue cable to -48V port and connect the black cable to -48VRTN port. Connect the white and blue dry contact cables to the Alarm ports. Connect the B-end of the power cable to the PWR port of the RRU, and then tighten it fully.
18
Waterproofing of Outdoor Jumper Cable
Spiral-wrap one layer of insulating adhesive tape: After the feeder is connected, spiral-wrap one-layer insulating adhesive tape around the connector with 50% overlapping, ensuring that an excess of 10 mm insulating adhesive tape is reserved at the tail of the connector. Remember that you must apply proper force while spiral-wrapping the insulating tape. Spiral-wrap three layers of waterproof adhesive tape: Stretch the waterproof adhesive tape two times as long as its original length. Use approximately 50 cm waterproof adhesive tape for each connector. Spiral-wrap three-layer waterproof adhesive tape around the connector in the direction that you tighten the feeder. This can protect the feeder from being loosened during the spiral-wrapping process. Smooth over the waterproof adhesive tape by applying proper force to secure it on the feeder.
19
Cabling and labeling of jumper connected to GSM antenna The jumper connector to GSM antenna should be wrapped from the bottom up as per 1 layer of insulating tape + 3 layers of waterproof insulating plaster + 3 layer of insulating tape. Near the connector of a jumper and an antenna, the jumper should keep straight for 300mm. Extra jumper should be routed in S shape All labels for outdoor site must be ZTE private outdoor plastic labels, with the labels 200mm away from the bottom of antenna.
20
Cabling of optical fibers
Lack of blue cable
Fiber routing hole
The power cable is bundled and laid separately from signal cables and tail fibers with a spacing of more than 3cm in between. No crossing or overlapping or inter-twist is allowed. Extra Optical fiber to be coiled properly for each sector and placed on top of horizontal ladder in series sector wise. For Optical fiber connectivity from FS to RSU use the rack specified channel for routing between 2 racks
21
The power cable is bundled and laid separately from signal cables and tail fibers with a spacing of more than 3cm in between. No crossing or overlapping or inter-twist is allowed. For ZXSDR BS8700 use right side of rack to route the Optical fibers as on left side there is main power and main grounding path All the cables should be properly tie up on cable tray inside cabinet
22

The optical fibers are connected to the correct sectors. The bends of optical fibers should be smooth and consistent, with the bending radius at least 20 times that of the fiber external diameter. Optical fibers should not inter-twist or wring when they are laid. Outdoor optical fibers should be bundled with a proper tightness to prevent the cables moving flexibly in the ties. Fiber in the cabinet should be laid and covered with protective flexible pipe. All labels for must be ZTE private outdoor plastic labels.
23
S1-OPR
S2-OPR
S3-OPR
The power cable is bundled and laid separately from signal cables and tail fibers with a spacing of more than 3cm in between. No crossing or overlapping or intertwist is allowed. Extra Optical fiber to be coiled properly for each sector and placed on top of horizontal ladder in series sector wise. Outdoor optical fibers should be bundled with a proper tightness to prevent the cables moving flexibly in the ties.
24
Outdoor Labeling of ODU,Dish IF and Grounding Cables
The connectors of each IF cable should be labeled to indicate the IF cable length and the Tx/Rx routing direction. ODU, Dish,Groundig and IF cables should be labeled at both end at 20mm Metallic label should be used on outdoor IF cable
25
IF Cable Laying
Before connecting ODU, leave more than 5m IF cable as the margin. The IF cable should be wired orderly and goodlooking, without intersection, bending, or damage, and fastened with fixing ties at regular intervals of 1-1.5m.
26
IF, Power ,grounding cable ,IDU and circuit breaker labeling
Proper labeling should be done on IF, Grounding, Power Cables, IDU, Modems and Circuit Breakers as per approved standards Proper Sleeve/Tapping should be done on IF connectors , Grounding connectors and Power cables. Link Budget should be installed for each link in proper position and standard size.
27
Routing and colors of power cable & grounding cable
New AC cable should be properly routed to the intake box. The buried portion should be at least 9 below ground in PVC conduit.
AC cable without PVC

28
Cabling & labeling of DC cables between SDR and REC

SDR
No Label
REC
No Label
The power cable should be connected by copper lug to the connecting terminal of rectifier and SDR, and then fixed with nuts to ensure sound contact. DC cable of cabinet should be pasted printing label at 20mm away from the ends.
29
Breaker distribution of SDR cabinet
Connections to DCDB in SDR cabinet should be according to numbering 1, 2, 8, from left to right is defined as following. a. Breaker slot 1, 2, 3 6 : RRUs accordingly. b. Breaker slot 7: BBU c. Breaker slot 8: Fan DC cable of cabinet should be pasted printing label at 20mm away from the ends. All the modules and cables without manufacture labels should be labeled.
30
Cabling & labeling of DC cables between SDR and PIMDC SDR PIMDC REC DC cable between SDR cabinet and PIMDC should be fixed private outdoor plastic labels at the end. The power cable layout should be in order and the turning points should be arc-shaped, with consistent bending radius over 50mm (no less than 20 times of the cables external diameter).
31
Grounding of DC cables between SDR and PIMDC
DC cable between SDR cabinet and PIMDC should be fixed with private outdoor plastic labels at the end. DC cable between SDR cabinet and PIMDC should be grounded with ground clip to old bus bar the same as dismantled feeder cable grounding requirements. DC Ground clips should be wrapped from the bottom up as per 1 layer of insulating tape + 3 layers of waterproof insulating plaster + 3 layer of insulating tape with proper shape.
32
Grounding of IF Cables and BTS

SDR
There should be no doubling on bus bar. If no space available then 2nd cable can be connected to other side of bolt only. Upon completion of work, all connections shall be checked for a firm and tight contact. Checking shall be done on bolts, screws, clamps, sleeve connectors, and all hardware pertaining to the bonding of various elements of the grounding network.
33
Fiber and DC cables routing
The power cable is bundled and laid separately from signal cables and tail fibers with a spacing of more than 3cm in between. No crossing or overlapping or inter-twist is allowed. The wiring is neat and uniform, cable outside of the cabinet is permitted to cross within 1m without winding and twisting.
34
Outdoor cables near cabinet

Outdoor cables on equipment pad have G.I flexible pipe and clamps with proper distance of 200mm. GI Flexible pipe should be in accordance to the size of the cable Length of GI Flexible pipe should be at least 6 inch under the BTS/REC cabinet.
35
Outdoor cables near cabinet
The protection GI Flexible should be tied with anti-cut protection. Silicon filling should be done at both the end of GI Flexible.
36
Cables Inlet and Outlet

REC
SDR
The cable-through holes of cabinet should be sealed properly. Use proper slot of Roxtec in accordance with the external diameter of cables
37
Fiber Protection and Jumpers Routing

Protection Tube on Fiber No Protection Tube on Fiber
The cable-through holes of cabinet should be sealed properly. The cable connector in cabinet fixing reliably (especially jumper). The pigtail should not be over tight or intersection when layout, the couple pigtail should be tied with proper force in a neat manner The pigtails can move freely in the strap ring, right angle of pigtails turning is strictly forbidden. There should be no other cable pressing on the pigtail. The pigtail bending diameter should be larger than 80mm. The protection hose should be tied with anti-cut protection.
38
Labeling
No Protection Tube on Fiber
Power cables, grounding cables, E1 cables are labeled at both ends. These labels are pasted and marked neatly in the same position closely to 20mm away from All the modules and cables without manufacture labels should be labeled as per TP approved standard.
39
Heat-Shrink Tube
Heat Shrink Tubes
Heat Gun Not Used Protection No Tube on Fiber
The copper terminal of cable is put up with a heatshrink tube or wrapped with at least two layers of adhesive insulating tape.
40
Contents
View and neatness of the ground for distributed site
Removed!
The site should be clean and neat, and such sundries as waste packaging cases should be removed. The surplus materials such as excessive black outdoor ties, screws, and metal dross should be removed.
42
View of the ground for macro site
The site should be clean and neat, and such sundries as waste packaging cases should be removed. The surplus materials such as excessive black outdoor ties, screws, and metal dross should be removed.
43
View of the tower for distributed site
Zoom in the RRU installation status on the ground clearly. Zoom out the tower as site tag
44
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SDR Site Installation Standards For Telenor Vega Swap Project(V1.

Telenor Vega Project

> Telenor Vega Project

Installation of new U steel

ZTE Corporation. All rights reserved.

> Telenor Vega Project

Installation of SDR and Rectifier Cabinets

ZTE Corporation. All rights reserved.

Installation of SDR, Rectifier, Battery for macro site

> Telenor Vega Project

Installation of SDR for distributed site

> Telenor Vega Project

> Telenor Vega Project

ZTE Corporation. All rights reserved.

> Telenor Vega Project

ZTE Corporation. All rights reserved.

Fixing of ODU brackets, ODU

> Telenor Vega Project

ZTE Corporation. All rights reserved.

Fixing of ODU brackets, ODU

> Telenor Vega Project

Fixing of ODU Side strut at Tower

> Telenor Vega Project

ZTE Corporation. All rights reserved.

Fixing of RRU brackets, RRU with PIMDC

> Telenor Vega Project

Fixing of RRU brackets, RRU with PIMDC

> Telenor Vega Project

Telenor Vega Project

Cabling of RRU, PIMDC

> Telenor Vega Project

ZTE Corporation. All rights reserved.

Cabling, grounding and labeling of RRU

> Telenor Vega Project

Cabling, grounding and labeling of RRU, PIMDC

> Telenor Vega Project

ZTE Corporation. All rights reserved.

Connecting power & dry contact cables in RRU with PIMDC

> Telenor Vega Project

Waterproofing of Outdoor Jumper Cable

> Telenor Vega Project

> Telenor Vega Project

Cabling of optical fibers

> Telenor Vega Project

Lack of blue cable

Fiber routing hole

ZTE Corporation. All rights reserved.

Cabling of optical fibers

> Telenor Vega Project

Cabling of optical fibers

> Telenor Vega Project

Cabling of optical fibers

> Telenor Vega Project

Outdoor Labeling of ODU,Dish IF and Grounding Cables

> Telenor Vega Project

> Telenor Vega Project

ZTE Corporation. All rights reserved.

IF, Power ,grounding cable ,IDU and circuit breaker labeling

> Telenor Vega Project

ZTE Corporation. All rights reserved.

Routing and colors of power cable & grounding cable

> Telenor Vega Project

AC cable without PVC